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December 24, 2013 · by mande · in Manufacturing, Oil & Gas, QA/QC, Training & Education,
Uncategorized. ·
General:
This article is to provide a brief description of quality plan and inspection & testing plan (ITP) for
equipment and materials to be procured by CONTRACTOR for Oil & Gas EPCI Project.
Quality plan is document (3.7.2) specifying which procedures (3.4.5) and associated resources shall
be applied whom and when to a specific project (3.4.3), product (3.4.2), process (3.4.1) or contract.
(ISO 9000:2005 3.7.5)
A document specifying the processes of the quality management system (including the product
realization processes) and the resources to be applied to a specific product, project or contract can
be referred to as a quality plan. (ISO 9001:2008 Clause 7.1 Planning of product realization , NOTE 1)
The examples and lists provided in ISO 10005-2005 standard clause 5 should not be considered
comprehensive or limiting in any way.
The quality plan for a specific case should cover the topics examined below as appropriate. Some
topics in the following list may not applicable, for example where design and development are not
involved.
General
Scope
Quality plan input
Quality objectives
Management responsibilities
Control of records
Resources
Requirements
Customer communication
Purchasing
Customer property
Preservation of product
Audits
During Project Tender/Bidding Stage, TENDERER shall submit a preliminary Project Quality Plan
describing, in outline, the Quality Management system TENDERER intends to implement for each
phase of the WORK.
Guarantee the product quality and ensure the product function achieved the requirement of design.
ISO 9001:2008 Clause 7.4.3 Verification of purchased product requires that the organization shall
establish and implement the inspection or other activities necessary for ensuring that purchased
product meets specified purchase requirements.
Where the organization or its customer intends to perform verification at the supplier’s premises,
the organization shall state the intended verification arrangements and method of product release
in the purchasing information.
For EPCI Project, each Vendor shall complete the Contractor/Company approved format of
Inspection and Test plan and shall provide with his bid proposal as an indication of type of test
performed by him to access the quality system. On placement of order, VENDOR shall formally
submit the Inspection and Test Plan as part of Vendor Document Submission for CONTRACTOR ‘s
approval.
Project Quality Control Plan or Inspection & Test Plan ( ITPs ) of major Vendors and Sub-contractors
will be submitted by Contractor to COMPANY for approval in order to include their level of
involvement during the implementation of the Inspection Plans.
The test plan for manufacture is different from debugging test because the production test must be
appropriate for mass production, we need this process is efficient and automatic testing method.
The hardware test is to verify the feasibility of the design, but production test is to verify the product
performance and quality whether influenced by material and processing technology.
Depending on the product and the responsibility of the organization to which the test plan applies, a
test plan may include one or more of the following:
Service and Repair test – to be performed as required over the service life of the product.
A complex system may have a high level test plan to address the overall requirements and
supporting test plans to address the design details of subsystems and components.
Test plan document formats can be as varied as the products and organizations to which they apply.
There are three major elements that should be described in the test plan:
Test Coverage,
Test Methods, and
Test Responsibilities.
Test coverage
Test coverage in the test plan states what requirements will be verified during what stages of the
product life. Test Coverage is derived from design specifications and other requirements, such as
safety standards or regulatory codes, where each requirement or specification of the design ideally
will have one or more corresponding means of verification.
Test methods
Test methods in the test plan state how test coverage will be implemented. Test methods may be
determined by standards, regulatory agencies, or contractual agreement, or may have to be created
new. Test methods also specify test equipment to be used in the performance of the tests and
establish pass/fail criteria. Test methods used to verify hardware design requirements can range
from very simple steps, such as visual inspection, to elaborate test procedures that are documented
separately.
Test responsibilities
Test responsibilities include what organizations will perform the test methods and at each stage of
the product life. This allows test organizations to plan, acquire or develop test equipment and other
resources necessary to implement the test methods for which they are responsible. Test
responsibilities also includes, what data will be collected, and how that data will be stored and
reported (often referred to as “deliverables”). One outcome of a successful test plan should be a
record or report of the verification of all design specifications and requirements as agreed upon by
all parties.