SBHM Upgarde Instruction

TP-ZSBHM1, TP-ZSBHM2, TP-ZSBHM3
History Module to Single

Board History Module
Upgrade Instructions
51195195-311
Revision G
09/2006
Copyright, Notices, and Trademarks
Copyright 2003 - 2006 by Honeywell International Inc.

Revision G - September, 2006
While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties
of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its
written agreement with and for its customers.
In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and
specifications in this document are subject to change without notice.
Honeywell, PlantScape, Experion PKS, and TotalPlant are registered trademarks of Honeywell International Inc.
Other brand or product names are trademarks of their respective owners.
Honeywell International
Industry Solutions
2500 West Union Hills Drive
Phoenix, AZ 85027
1-800 343-0228
About This Document
Revision Notes
The following list provides notes concerning all revisions of this document.
Document ID Revision ID Date
511951195-311 1.0 September 2003
511951195-311 C September 2004
511951195-311 D October 2005

ECO P250303
51195195-311 E November 2005 ECO
51195195-311 F August 17, 2006 ECO 260219
51195195-311 G September 13, 2006 PAR 1-1CT6MB
References
Honeywell documents
The following list identifies all Honeywell documents that may be sources of reference for the material discussed
in this publication.
Document Title Binder
Five/Ten-Slot Module Service LCN Service – 2
History Module Service LCN Service – 2
System Maintenance Guide LCN Service – 1
Maintenance Test Operations LCN Service – 1
Hardware Verification Test System LCN Service – 3
Core Module Test System LCN Service – 3
LCNI Network Communications Test LCN Service – 3
Process Operations Manual Operation/Process Operations
Command Processor Operation Implementation/Startup & Reconfiguration - 1
System Startup Guide - Cartridge Drive Implementation/Startup & Reconfiguration - 1
Engineer's Reference Manual Implementation/Startup & Reconfiguration - 2
09/2006 History Module to Single Board History Module Upgrade Instructions iii
About This Document
References
Contacts
World Wide Web
The following Honeywell web sites may be of interest to Industry Solution customers.
Honeywell Organization WWW Address (URL)
Corporate http://www.honeywell.com
Industry Solutions http://www.acs.honeywell.com
International http://content.honeywell.com/global/
Telephone
Contact us by telephone at the numbers listed below.
Organization Phone Number
United States Honeywell International Inc. 1-800-343-0228 Sales

and Canada Industry Solutions 1-800-525-7439 Service
1-800-822-7673 Technical
Support
Asia Pacific Honeywell Asia Pacific Inc. (852) 23 31 9133

Hong Kong
Europe Honeywell PACE [32-2] 728-2711

Brussels, Belgium
Latin America Honeywell International Inc. (954) 845-2600

Sunrise, Florida U.S.A.
iv History Module to Single Board History Module Upgrade Instructions 09/2006

About This Document
References
Symbol Definitions
The following table lists those symbols used in this document to denote certain conditions.
Symbol Definition
ATTENTION: Identifies information that requires special consideration.
TIP: Identifies advice or hints for the user, often in terms of performing a task.
REFERENCE: Identifies an additional source of information.
CAUTION: Indicates a situation which, if not avoided, may result in equipment or

work (data) on the system being damaged or lost, may result in the inability to
properly operate the process.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may

result in minor or moderate injury. It may also be used to alert against unsafe
practices.
CAUTION symbol on the equipment refers the user to the product manual for
additional information. The symbol appears next to required information in the
manual.
WARNING: Indicates a potentially hazardous situation, which, if not avoided, could

result in serious injury or death.
WARNING symbol on the equipment refers the user to the product manual for
additional information. The symbol appears next to required information in the
manual.
WARNING, Risk of electrical shock: Potential shock hazard where HAZARDOUS

LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60 VDC may be accessible.
ESD HAZARD: Danger of an electro-static discharge to which equipment may be

sensitive. Observe precautions for handling electrostatic sensitive devices.
09/2006 History Module to Single Board History Module Upgrade Instructions v

About This Document
References
vi History Module to Single Board History Module Upgrade Instructions 09/2006

Contents
1. INTRODUCTION........................................................................................................................... 11
1.1 About this Document .............................................................................................................. 11
Purpose ............................................................................................................................................ 11
Scope................................................................................................................................................ 11
Document structure .......................................................................................................................... 12
Abbreviations and acronyms ............................................................................................................ 12
Additional references........................................................................................................................ 13
1.2 Single Board History Module Overview ................................................................................ 13
Functional overview .......................................................................................................................... 13
SBHM components........................................................................................................................... 14
SBHM front panel ............................................................................................................................. 15
SBHM status indicators .................................................................................................................... 15
SBHM disk drives ............................................................................................................................. 16
Dual vs. single and logical vs. physical drives.................................................................................. 16
Drive capacity ................................................................................................................................... 16
NCF changes.................................................................................................................................... 17
1.3 SBHM Specifications .............................................................................................................. 18
SBHM disk drive specifications ........................................................................................................ 18
SBHM measurements ...................................................................................................................... 18
SBHM power requirements .............................................................................................................. 18
Agency approvals ............................................................................................................................. 19
1.4 SBHM System Compatibility & Requirements ..................................................................... 20
Software requirements ..................................................................................................................... 20
System requirements........................................................................................................................ 20
Module type compatibility ................................................................................................................. 20
I/O board type compatibility .............................................................................................................. 21
LCN Network connection requirements............................................................................................ 22
LCN Node address selection............................................................................................................ 22
1.5 Upgrade Kit Overview ............................................................................................................. 23
Upgrade kit components................................................................................................................... 23
Parts list for HM to SBHM upgrades................................................................................................. 23
Parts list for second drive upgrades ................................................................................................. 24
HM/SBHM drive configurations ........................................................................................................ 24
Upgrade kit selection for History Modules........................................................................................ 25
Upgrade kit selection for Single Board History Module .................................................................... 25
1.6 Upgrade Procedure Overview ................................................................................................ 26
Overview of SBHM upgrade tasks.................................................................................................... 26
Overview of Redundant SBHM upgrade tasks................................................................................. 26
SBHM upgrade flow.......................................................................................................................... 27
1.7 Installation Considerations .................................................................................................... 28
Who should perform the upgrade ..................................................................................................... 28
Equipment unpacking ....................................................................................................................... 28
Recommended installation tools....................................................................................................... 28
Estimated installation time................................................................................................................ 28
09/2006 History Module to Single Board History Module Upgrade Instructions vii
About This Document
References
2. CURRENT HISTORY MODULE SYSTEM PREPARATION AND BACKUP ..............................29

2.1 Introduction..............................................................................................................................29
Overview ...........................................................................................................................................29
Before you begin the system preparation and backup .....................................................................29
Preparation and backup tasks ..........................................................................................................30
2.2 Evaluating Current HM Configuration ...................................................................................30
Volumes and types of data stored on an HM ...................................................................................30
HM data types...................................................................................................................................31
Determine HM volume sizes (optional).............................................................................................32
2.3 Preparing for a History Module Backup ................................................................................32
Delete dump files (optional) ..............................................................................................................32
Save/print maintenance recommendation journal (optional) ............................................................33
Save/print Process/System Journal, logs, reports, etc. (optional) ....................................................33
2.4 Backing up the History Module..............................................................................................34
Load the HM offline personality ........................................................................................................34
List the HM volumes to a printer .......................................................................................................34
Backup the HM to media...................................................................................................................35
3. SBHM DUAL LOGICAL UPGRADE FOR TP-ZSBHM1 & TP-ZSBHM2.....................................37

3.1 Introduction..............................................................................................................................37
Overview ...........................................................................................................................................37
Purpose.............................................................................................................................................37
SBHM installation tasks ....................................................................................................................38
Before you begin the SBHM installation ...........................................................................................38
Using the supplemental air baffle kit.................................................................................................39
3.2 Removing Existing HM Components.....................................................................................39
Overview ...........................................................................................................................................39
Shut down the History Module..........................................................................................................39
Prepare the History Module for SBHM installation ...........................................................................40
3.3 Installing the SBHM .................................................................................................................40
Unpack the SBHM ............................................................................................................................40
LCN address pinning for the SBHM..................................................................................................41
Set the LCN address pinning............................................................................................................42
Install SBHM in chassis ....................................................................................................................43
Power on the SBHM and verify status ..............................................................................................44
3.4 Initializing the SBHM ...............................................................................................................45
Initialize the SBHM............................................................................................................................45
Reload the local volume and reboot the HM.....................................................................................46
Recreate missing directories on HM.................................................................................................46
Restore saved date to the HM ..........................................................................................................47
Set the NCF path ..............................................................................................................................47
3.5 Configuring Redundancy........................................................................................................48
About redundancy.............................................................................................................................48
Install and configure software key file for redundancy......................................................................48
Perform a disk synchronization on redundant drive .........................................................................49
viii History Module to Single Board History Module Upgrade Instructions 09/2006
About This Document
References
4. SBHM DUAL LOGICAL REDUNDANT UPGRADE (TP-ZSBHM3) ............................................ 51

4.1 Introduction.............................................................................................................................. 51
Overview........................................................................................................................................... 51
Purpose ............................................................................................................................................ 51
About redundancy............................................................................................................................. 51
Redundant SBHM upgrade tasks ..................................................................................................... 51
4.2 Installing and Synchronizing the Redundant SBHM Drive ................................................. 52
Install and configure software key file for redundancy ..................................................................... 52
Install the redundant SBHM drive..................................................................................................... 52
Perform a disk synchronization on redundant drive ......................................................................... 53
5. REMOVAL OF UNNEEDED HISTORY MODULE COMPONENTS ............................................ 55

5.1 Introduction.............................................................................................................................. 55
Overview........................................................................................................................................... 55
Before you begin the removal of HM components ........................................................................... 55
History Module removal tasks .......................................................................................................... 55
5.2 Removing a WREN-type History Module .............................................................................. 56
Purpose ............................................................................................................................................ 56
WREN-type History Module components......................................................................................... 56
Disconnect cables and drive housing assembly............................................................................... 57
5.3 Removing a WDA Type History Module................................................................................ 58
Purpose ............................................................................................................................................ 58
WDA type History Module components............................................................................................ 58
Disconnect cables and remove remaining boards ........................................................................... 59
Remove the disk drive assembly...................................................................................................... 59
09/2006 History Module to Single Board History Module Upgrade Instructions ix

About This Document
Tables
Tables
Table 1-1 Upgrade Kit Descriptions ........................................................................................................11
Table 1-2 History Module Reference Documents .....................................................................................13
Table 1-3 SBHM LED Status & Power Indicators.....................................................................................15
Table 1-4 Disk Drive Operating Power Requirements ..............................................................................18
Table 1-5 Disk Drive Weight and Dimensions .........................................................................................18
Table 1-6 SBHM & DNCF Weight Measurements ....................................................................................18
Table 1-7 SBHM Power Consumption ....................................................................................................18
Table 1-8 SBHM Standards Compliance ................................................................................................19
Table 1-9 Upgrade Considerations and Requirements .............................................................................20
Table 1-10 SBHM Hardware Compatibility ................................................................................................21
Table 1-11 SBHM Upgrade Kit Part Numbers ...........................................................................................23
Table 1-12 SBHM Upgrade Kit Part Numbers ...........................................................................................24
Table 2-1 Tasks for Preparing the HM for the SBHM Upgrade ..................................................................30
Table 2-2 HM Data Types .....................................................................................................................31
Table 3-1 Tasks for Installing SBHM Component ....................................................................................38
Table 4-1 Tasks for Installing a Redundant SBHM...................................................................................51
Table 5-1 Tasks for Removing Existing History Module Components ........................................................55
Figures
Figure 1-1 Single Board History Module..............................................................................................14
Figure 1-2 SBHM Status Indicator Lights ............................................................................................15
Figure 1-3 Disk Drive Selection (Left / Right Side Assignments) ........................................................16
Figure 1-4 SBHM Volume Configuration Settings ...............................................................................17
Figure 1-5 SBHM installed in Dual Node Chassis ...............................................................................21
Figure 1-6 Slide Switches for LCN Addressing....................................................................................22
Figure 1-7 Parts for SBHM Upgrade Kit ..............................................................................................23
Figure 1-8 HM/SBHM Drive Configurations.........................................................................................24
Figure 3-1 SW3 Switches on SBHM Board .........................................................................................41
Figure 3-2 LCN Address Switches.......................................................................................................42
Figure 5-1 WREN-type History Module ...............................................................................................56
Figure 5-2 WDA Type History Module .................................................................................................58
x History Module to Single Board History Module Upgrade Instructions 09/2006

1. Introduction
1.1 About this Document

Purpose
These upgrade instructions enable a trained technician to upgrade an existing History
Module node, that is running TPN Release 5xx or higher, to a Single Board History
Module (SBHM) . After successful installation of an SBHM upgrade kit, you will have
a fully operational History Module that functions the same as your previous History
Module. Depending upon your current configuration and the SBHM upgrade kit you
are installing, this upgrade may also provide you with additional functionality such as
increased disk capacity and drive redundancy.
Scope
The instructions in this document pertain to the upgrade kits listed in the following
table.
Table 1-1 Upgrade Kit Descriptions
Kit Model Upgrade Kit Title Use to

Number
TP-ZSBHM1 History Module to SBHM Dual Logical Drive Upgrade existing History Module to a
Upgrade SBHM non-redundant dual logical drive.
TP-ZSBHM2 History Module to SBHM Redundant Dual Upgrade existing History Module to a
Logical Drive Upgrade SBHM redundant dual logical drive.
TP-ZSBHM3 SBHM Dual Logical Drive to SBHM Add a second redundant dual logical drive
Redundant Dual Logical Upgrade to an existing SBHM.
09/2006 History Module to Single Board History Module Upgrade Instructions 11

1. Introduction
1.1. About this DocumentContents
Document structure
No. Section Content Description Applies to Upgrade Kits...
1 Introduction Description of SBHM product TP-ZSBHM1

Overview of upgrade procedures TP-ZSBHM2
Software and hardware requirements TP-ZSBHM3
2 Current History Module Backup instructions for current History TP-ZSBHM1

System Preparation and Module TP-ZSBHM2
Backup
3 SBHM Dual Logical Removal of existing HM components TP-ZSBHM1

Upgrade for TP-ZSBHM1 SBHM installation and initialization TP-ZSBHM2
& TP-ZSBHM2 Disk synchronization
Network configuration
4 SBHM Dual Logical Redundant drive installation TP-ZSBHM3

Redundant Upgrade (TP- Disk synchronization
ZSBHM3) Network configuration
5 Removal of Unneeded Removal of all WDA and WREN style TP-ZSBHM1

History Module History Module components not needed TP-ZSBHM2
Components for the SBHM
Abbreviations and acronyms

The following abbreviations and acronyms are used within this document:
Term Description
ATA ATA (AT Attachment) defines the physical, electrical, transport and command
protocols for the internal attachment of storage devices to host systems
ATAPI (AT Attachment Packet Interface) device: A device implementing the Packet
Command feature set.
EIDE Enhanced Integrated Drive Electronics
GB gigabyte
HM History Module
K4LCN / K4SDR Kernel (68040 Based) Module Processor
LCN Local Control Network
SBHM Single Board History Module
SPC Smart Peripheral Controller
TPN Total Plant Network (aka LCN)
TPS Total Plant Solutions
WDA (Winchester) Disk Assembly – old terminology
WDI Winchester Disk Interface
12 History Module to Single Board History Module Upgrade Instructions 09/2006

1. Introduction
1.2. Single Board History Module OverviewContents
Additional references
This document contains minimal procedures for upgrading a History Module with a
Single Board History Module. The following table lists additional Honeywell
documents that contain more detailed information on the operation and use of the
History Module.
Table 1-2 History Module Reference Documents
Document Contains information on the following . . .

Engineer’s Reference Manual Determining HM volume sizes
Saving and restoring continuous History
History Module Service Servicing History Module hardware
Network Data Entry Manual Initializing a History Module
Making network configuration changes
Customer Release Guide Upgrading software release
Command Processor Operation Manual Using commands related to History Module
functions
LCN Service Manual Reading HM LED error codes
1.2 Single Board History Module Overview

Functional overview
This Single Board History Module (SBHM) is a new hardware solution to support the
History Module function for TPS. The following table lists the current WDA History
Module elements that are replaced by this new design.
Current HM Element Part Number.
KxLCN 51403519-160
SPC 51401052-100
SPC II I/O 51304907-200
WDI I/O 51304903-200
WDI cable set QTY 2 of 51304808-200 x 2
Interface PWA 51304901-100
WDA Up-Grade Enclosure 51305366
One or two drive assemblies 51403393 x (1 or 2)

drawing number
This new HM design may be used to replace several types of existing History Modules
(WDA or WREN III mounts). See Section 1.4, for details on SBHM requirements and
compatibility.

1. Introduction
SBHM components
The following figure shows the SBHM main assembly with the disk drives.
Figure 1-1 Single Board History Module

1. Introduction
SBHM front panel

The following figure shows the front of the SBHM assembly board, which can be
viewed after the SBHM is installed in the chassis. See Table 1-3 for a description of the
LED status indicators.
Transmit Left drive power Right drive

light for LCN indicator power indicator
Left drive Left drive activity
power switch light Right drive
power switch
Self-test LCN status and
indicator address indicator Drive activity light
Board
module test Figure 1-2 SBHM Status Indicator Lights
SBHM status indicators

The following table lists the SBHM’s LED status indicators.
Table 1-3 SBHM LED Status & Power Indicators
Description Color Purpose
Transmit light for LCN Yellow Lit when node is seen by LCN and other nodes.
Left drive power switch N/A Use to turn on power to left drive (address 4 and 2)
Self-test indicator Red Flickers when self-test in progress. Stays lit when self test failed
Board module test Green Lit when board passes module test.
LCN status and Red Provides the LCN node address and node status. See information
address indicator on LED error codes in the LCN Service Manual for interpretations
of the codes.
Left drive activity light Yellow Flickers when left drive (address 4 and 2) is accessed
Left drive power Green Lit when left drive (address 4 and 2) has power applied.
indicator
Right drive power Green Lit when right drive (address 5 and 3) has power applied.
indicator
Right drive power N/A Use to turn on power to left drive (address 5 and 3)
switch
Right drive activity light Yellow Flickers when right drive (address 5 and 3) is accessed.

1. Introduction
SBHM disk drives

The SBHM has two internal hard disk drive bays with blind mating connectors, neither
of which requires pinning. For a non-redundant History Module, you would mount the
drive on the right side (primary). The drives are "hot swappable" in the same manner as
the drives being replaced by this assembly. That is, use the same offline and power off
drive removal procedures that you would use for your existing History Module.
The power required for both disk drives is supplied by the SBHM assembly, which is in
turn supplied by the module power supply.
Dual vs. single and logical vs. physical drives

One (1) physical drive appears to the system software as two (2) virtual or "logical"
drives. These virtual drives will be referred to from this point on as "logical" drives.
Each "logical" drive has a reported capacity of 1.8 gigabytes. Therefore, a single
physical drive configuration has two (2) "logical" drives and a dual physical drive
configuration has four (4) "logical" drives. The right-side physical drive is selected as
"logical" drives 5 and 3. The user can think of these addresses as SCSI addresses, even
though there is no SCSI addressing involved. Pinning is not required for drive
selection. The addressing is based strictly upon right side versus. Left-side placement.
The left-side drive is selected as "logical" drives 4 and 2. This convention is fixed and
is not adjustable.
Left Physical Drive Right Physical Drive (primary)
(secondary)
Logical Logical
Drive Drive
4 5
Logical Logical
Drive Drive
2 3
Figure 1-3 Disk Drive Selection (Left / Right Side Assignments)
Drive capacity
The usable capacity (from a TPS software perspective) of each drive is capped at 1.8
gigabytes. This limitation is imposed so that system software does not have to be
changed to support SBHM.

1. Introduction
NCF changes
If your current Volume Configuration is not configured with the NUMBER OF
WINCHESTER DISKS to 2, and the DISK TYPE/SIZE to 7, you must make an online
NCF change, after which you can initialize the SBHM drive(s). The steps for doing so
are in Section 3 of this document.
Figure 1-4 SBHM Volume Configuration Settings

1. Introduction
1.3. SBHM SpecificationsContents
1.3 SBHM Specifications

SBHM disk drive specifications
Table 1-4 Disk Drive Operating Power Requirements
Power Requirements Logic / Motor supply +5 volts +/- 5%
Requirements
Allowed noise/ripple (max) 100mV p-p
Power Consumption Start 4.7 W Peak, Max
Read/Write (avg 63 sector R/W 2.3 W Typical
per 100mS.
Active Idle 0.9 W Typical
Table 1-5 Disk Drive Weight and Dimensions

Dimensions Height 9.5 mm (0.37’)
Width 69.85 mm (2.75”)
Depth 100.0 mm (3.94”)
Weight Minimum 30 GB Capacity < 100 gram (typ)
SBHM measurements
Table 1-6 SBHM & DNCF Weight Measurements
Entity Measured Lb. Kg.
Motherboard with no (0) drive assemblies 2.086 0.947
Motherboard with one (1) drive assembly 2.478 1.125
Motherboard with two (2) drive assemblies 2.870 1.303
Drive assembly 0.392 0.178
Dual Node Chassis including PS + SBHM with (2) drive assemblies 25.0* 11.5*
Scale: National Controls, Inc. model 8205, I.D. 90T1000-06
* Weight Tronix model WI 125, S/N 008977
SBHM power requirements

Table 1-7 SBHM Power Consumption
Measured Max. Current Max Power
+5 VDC Measured Peak current 3.2Amps * 16 Watts Peak *
+12 VDC 620 mA (Includes I/O boards in 7.44 Watts
Dual Node)
-12 VDC 37 mA 0.44 Watts
Total 24 Watts
* (See SBHM Test Report for profiles of screen captures for no drive, single drive and dual
drive configurations Current V.S. Time measurements)

1. Introduction
1.3. SBHM SpecificationsContents
Agency approvals
This SBHM is designed and constructed in accordance with the following product
safety standards:
Table 1-8 SBHM Standards Compliance
STANDARD Year Title
CSA C22.2 60950-1 2001 Safety, Information Technology Equipment
EC 60950-1 2001 Safety, Information Technology Equipment
CISPR22, EN55022, Class A 1994 Limits and methods of measurement of radio

disturbance characteristics of information
technology equipment
EN 61000-6-1 2001 Electromagnetic compatibility (EMC).

Generic standards. Immunity for residential,
commercial and light-industrial environments
EN 61000-6-3 2001 Electromagnetic compatibility (EMC).

Generic standards. Emission standard for
residential, commercial and light-industrial
environments

1. Introduction
1.4. SBHM System Compatibility & RequirementsContents
1.4 SBHM System Compatibility & Requirements

Software requirements
The SBHM contains a Motorola 68040 as its Kernel processor, which is only
compatible with R5xx software and above.
System requirements
It is likely that you have already discussed the following requirements with a
Honeywell Customer Service Representative when you ordered your kit. They are
included here to allow you the opportunity to re-evaluate your current History Module
configuration to ensure your SBHM upgrade will be successful.
Table 1-9 Upgrade Considerations and Requirements
(√) Consideration If your current HM . . . Then do this before you begin the
upgrade . . .
Familiarity with HM Any type Make sure you are familiar with backing
functions up an HM, restoring an HM, editing the
volume configuration, initializing an HM,
and implementing an NCF change.
For more information see: Network Data Entry manual.
Current software Is at a software release version less Upgrade to software release version 5xx
release than 5xx. or greater.
For more information see: SCN for the release and the latest Customer Release Guide
Current disk Has a non-redundant configuration, Obtain and install the redundancy
configuration and you are upgrading to a redundant software key file option.
configuration
For more information see: HM Disk Redundancy Key File: model number MP-SW0P05.
Current HM drive Has a separate chassis for the HM Verify you have available one air baffle
type drives (WREN III type mounting). upgrade kit TP-ZSBHMC for each drive
chassis that will be removed.
For more information see: History Module Service Manual.
Installed I/O Board Has an LCN I/O paddle board that is Replace with the current version of the
not compatible with the KxLCN type CLCN I/O board.
kernels (rev. T or higher).
For more information see: “I/O board type compatibility” in this section.
Module type compatibility

The SBHM can be used in a five-slot, ten-slot, or dual-node chassis that has Slot 1 and
Slot 2 available. Slot 1 holds the main SBHM assembly; while Slot 2 is used for the
SBHM’s dampening plate. Placing the main assembly in Slot 1 allows the SBHM to
receive input signals associated with the real-time clock and the module’s fan status
signal.

1. Introduction
Figure 1-5 SBHM installed in Dual Node Chassis
I/O board type compatibility

The SBHM can use any type of five-slot, ten-slot or dual node chassis. The following
table lists the SBHM compatible LCN I/O paddleboard assemblies. The SBHM is
mounted in Slot 1, directly opposite the existing LCN I/O paddle board.
Table 1-10 SBHM Hardware Compatibility
Part Number Description Application

51107403-100 LCN I/O (rev T or higher) Five-slot or ten-slot chassis
51304542-100 KLCNA Dual node chassis
51304544-100 KLCNB Dual node chassis
51305072-100 CLCN A/ B Five-slot or ten-slot chassis CE version
51305072-200 CLCN A Dual node chassis CE version
51305072-300 CLCN B Dual node chassis CE version
51305072-400 CLCN A/B Dual node chassis Non-CE version
51305072-500 CLCN A Dual node chassis Non-CE version
51305072-600 CLCN B Dual node chassis Non-CE version
51305072-700 CLCN A/B Five-slot or ten-slot chassis CE version
51305072-800 CLCN A Dual-node chassis CE version
51305072-900 CLCN B Dual-node chassis CE version

1. Introduction
LCN Network connection requirements

The SBHM, like the standard History Module, must be connected to an LCN network
for normal operation. Also like a standard History Module, the LCN connection is
made through the A and B cables connected to the LCN I/O paddleboard, which is in
Slot 1 of the I/O card cage.
LCN Node address selection

You have the option of setting the LCN node address on the LCN I/O paddleboard, or
on the SBHM, but not on both. Setting the LCN node address on the LCN I/O
paddleboard is the preferred method, but you may also set it on the SBHM using the
slide switches (SW3) near the right connector. If the LCN Node address is selected on
the LCN I/O paddle board, you must set all of the SBHM LCN Address switches to the
OPEN (right) position. The following figures provide examples of switches set to a
specific LCN address of six.
LCN ADD
SWITCH
ON
Shows which position the

slide switch is moved to.
1 2 3 4 5 6 7 8
0 1 2 3 4 5 6 P Bit position
1 2 4 8 16 32 64 P Bit weight
A
R
L M I
S
LCN Address S T
B Shown with the B Y
S1002
address = 6
Figure 1-6 Slide Switches for LCN Addressing

1. Introduction
1.5. Upgrade Kit OverviewContents
1.5 Upgrade Kit Overview

Upgrade kit components
The following figure shows the SBHM components in this upgrade kit.
SBHM motherboard
assembly
(51403698-100)
SBHM dampening
plate
SBHM drive
assembly
(51403645-400)
Figure 1-7 Parts for SBHM Upgrade Kit
Parts list for HM to SBHM upgrades

The following table lists the parts for the HM TO SBHM upgrade kits (TP-ZSBHM1-
100 and TP-ZSBHM2-100).
Table 1-11 SBHM Upgrade Kit Part Numbers
No. Part Description Part Number Qty.

1 SBHM mother board assembly 51403698-100 1
2 Drive assembly 51403645-400 1 for TP-ZSBHM1-100
2 for TP-ZSBHM2-100
3 Upgrade kit instructions (this 51195195-311 1
document)

1. Introduction
Parts list for second drive upgrades

The following table lists the parts for the second drive upgrade kit.
Table 1-12 SBHM Upgrade Kit Part Numbers
No. Part Description Part Number Qty.

1 Drive assembly 51403645-400 1 for TP-ZSBHM3
2 Upgrade kit instructions (this 51195195-311 1
document)
HM/SBHM drive configurations

Depending upon your current HM drive configuration, you may gain additional space
for your History Module after installing the SBHM upgrade kit. The following block
diagram depicts the HM drive structures for existing HM configurations and SBHM
configurations. You must make an online NCF change for any HM configuration
changes.
Figure 1-8 HM/SBHM Drive Configurations

1. Introduction
Upgrade kit selection for History Modules

The following table lists the main types of chassis for History Modules. History module
configurations for single versus. Dual or redundant versus non-redundant are not listed
separately as your current HM configuration does not impact the SBHM kit selection.
The type of HM configuration you want to upgrade to determines the SBHM kit
selection. Be aware, however, that there are specific requirements for upgrading your
HM to an SBHM. See Table 1-9.
To: Single Board History Module Model Numbers
(SBHM configuration)
Dual Logical Dual Logical
From: Non-Redundant SBHM Redundant SBHM
(Chassis type)
Wren I (1,2) TP-ZSBHM1 TP-ZSBHM2
Wren II (1) TP-ZSBHM1 TP-ZSBHM2

(1)
Wren III TP-ZSBHM1 TP-ZSBHM2
WDA TP-ZSBHM1 TP-ZSBHM2
Notes:
1
Older Wren drives with the disks in a separate chassis require one Upgrade Kit TP-ZSBHMC for each
disk housed in a separate chassis.
2
These older drive types are likely to need the software upgraded to Release 5xx or later before
beginning the upgrade process.
Upgrade kit selection for Single Board History Module

If you are upgrading from a Dual Logical Non-Redundant SBHM to a Dual Logical
Redundant SBHM, you would use upgrade kit TP-ZSBHM3. See Section 4, “SBHM
Dual Logical Redundant Upgrade (TP-ZSBHM3)” in this document.

1. Introduction
1.6. Upgrade Procedure OverviewContents
1.6 Upgrade Procedure Overview

Overview of SBHM upgrade tasks
• Evaluate current History Module configuration
• Prepare for a History Module backup
• Back up the History Module
• Install the SBHM
• Configure SBHM
• Initialize SBHM
• Remove obsolete History Module components
Overview of Redundant SBHM upgrade tasks

• Configure redundancy
• Install the redundant SBHM drive
• Synchronize the redundant drive

1. Introduction
1.6. Upgrade Procedure OverviewContents
SBHM upgrade flow

1. Introduction
1.7. Installation ConsiderationsContents
1.7 Installation Considerations

Who should perform the upgrade
A knowledgeable service technician who is familiar with History Module hardware and
all of the following History Module functions should perform the SBHM Upgrade:
• HM backups
• HM restores
• HM initialization
• NCF changes
• HM volume configuration
Equipment unpacking
ESD HAZARD
Use an anti-static spray on floors, chairs, workbench, mats, tools, etc., in the work area to
inhibit static generation that may damage electronic components.
DO NOT handle the SBHM assembly board unless you are wearing an ESD strap.
Keep the SBHM assembly board in the protective anti-static wrapping until you are ready to
install it.
Recommended installation tools

At a minimum, you will need the following tools to upgrade your existing History
Module to the Single Board History Module:
• Phillips screwdriver
• Flathead screwdriver
• Anti-static wrist strap and pad
Estimated installation time

The estimated time required to upgrade an existing History Module to the Single Board
History Module depends on the current HM configuration. Allow time to perform a
complete system backup and restore when performing the upgrade, which can take
several hours. A typical upgrade can take one-half to a full day.

2. Current History Module System Preparation and
Backup
2.1 Introduction
Overview
Before upgrading your current HM, perform a complete system backup so that you may
restore your HM volumes to the new SBHM once it is installed.
Before you begin the system preparation and backup

Before backing up your system, verify the following:
Requirement
You are at release 5xx or later: verify that the software release by calling up the System Status
Display and viewing the “SYS VERS.” in the upper left corner of the display.
If you are not at a compatible release, perform an upgrade procedure according to the latest
SCN and Customer Release Guide for the software release version.
You are prepared to do a full system backup using removable media on a US or a GUS station
with emulated disk capability.
Have available any non-memory resident schematics on removable media mounted in the
console, or on another directory in an available HM, and verify that the area pathname points to
the correct location of the schematics.
Have available a current fast load cartridge in case a node needs to be reloaded.

2. Current History Module System Preparation and Backup
2.2. Evaluating Current HM ConfigurationContents
Preparation and backup tasks
Table 2-1 Tasks for Preparing the HM for the SBHM Upgrade
Task
Evaluating Current HM Configuration
√ Volumes and types of data stored on an HM
√ Determine HM volume sizes (optional)
Preparing for a History Module Backup
√ Delete dump files (optional)
√ Save/print maintenance recommendation journal (optional)
√ Save/print Process/System Journal, logs, reports, etc. (optional)
Backing up the History Module

√ Load the HM offline personality
√ List the HM volumes to a printer
√ Backup the HM to media
2.2 Evaluating Current HM Configuration

Volumes and types of data stored on an HM
All HMs have an HM Local Volume (!9np) that stores the HM personality files and the
local HM network configuration file (Lnp_NVCF.nn). In addition, HMs can have the
following numbers of volumes:
• HM with one drive or single redundant-partner drives—up to 14 volumes plus !9np.
• HM with dual drives or dual redundant drives—up to 29 volumes, plus !9np.

2.2. Evaluating Current HM ConfigurationContents
HM data types
The following table lists all of the types of data that can be stored in HMs. “np” is the
node-pair number for a particular HM. It is defined in the NCF under LCN nodes and
can be viewed on the HM Node Pair Selection Menu under Volume Configuration.
Table 2-2 HM Data Types
Volume Data Type Note Description

Name Key
&0np System files √ Network configuration, standard and custom parameter names,
display abstracts, global description files (GDFs), key file, options
and loader files.
&1np Personality images # Loadable software personality images.
&2np Dump volume # Image (hardware memory) of an LCN node. Dump files are used
(optional) to evaluate a node failure.
&3np Area database Contains a directory for each area. Each directory can contain a
file that defines the content of the area’s standard operator
displays and the area’s logs, journals, reports, etc.
&4np CL/MC object volume User-defined CL/MC object code.
&5np AM checkpoint ## Reloadable checkpoint data for AMs.
&6np CG checkpoint ## Reloadable checkpoint data for CGs.
&7np HG checkpoint ## Reloadable checkpoint data for HGs\Boxes.
&8np NIM/UCN checkpoint ## Reloadable checkpoint data for NIMs/UCN.
&9np CL/PM object volume CL/PM sequences object code.
!0np Continuous History @§ First volume of continuous process history
!1np Continuous History @§ Second volume of continuous process history on second drive (if
present).
!2np Journals Æ Journal manager and journals
!4np On-process analysis √@ Maintenance support files (on the HM with the system journals)
!9np HM local volume @ HM initialization personality, HM on-line personality, HM support
files, local HM network configuration file.
Notes: √ Indicates a volume that can exist only once on an LCN (in only one HM).
@ Indicates a volume that must be on an HM if the volume exists on the system.
# Directories for different personality images can be assigned to &1np volumes on different HMs.
Dump directories should be assigned to the same HM as the corresponding personality-image
directory, if they reside on an HM.
## Directories for different checkpoints can be assigned to &5np—&8np volumes on different HMs.
§ Directories for different continuous history units can be assigned to !0np/!1np volumes on different
HMs. Also, directories for different process units can be assigned to !2np volumes on different
HMs.
Æ Journals for different process units and the system unit can be on different HMs.

2.3. Preparing for a History Module BackupContents
Determine HM volume sizes (optional)

For help in estimating the amount of space required by each volume on your HMs, refer
to Section 7.4, “How to Estimate HM Volume Sizes” in the Engineers Reference
Manual. Determining the volume sizes of the current HM allows you to calculate the
amount of needed backup media.
Step Action
1 Determine all HM volumes on existing HM hard drive.
2 Calculate the total size of all the HM volumes and files on your current system.
3 Determine media size requirements for media
4 Acquire the necessary number of cartridges for backup, or If you have access to a GUS,
you may create an emulated disk. See the TPS Implementation Guide for details on
emulated disks.
2.3 Preparing for a History Module Backup

Delete dump files (optional)
If this HM has dump volumes, to reduce the time it takes and the amount of disk space
it occupies, it is recommended that all dump files in each dump directory be deleted
before you perform the backup.
Step Action
1 Select [COMMAND PROCESSOR] on the Engineering Main Menu, if necessary.

2 From the Command Processor display, use the Delete command to delete files in the dump
directory:
DL PN:nn>&OPD>*.* (&NMD, &HGD, &CGD, &AMD, &HMD)
where
nn HM node number
&OPD Dump volume name
*.* All files within the dump directory
( ) List additional dump directories to include in the delete command

2.3. Preparing for a History Module BackupContents
Save/print maintenance recommendation journal (optional)

Use this procedure to print the Maintenance Recommendation Journal to the printer.
Step Action
1 From the Engineering Personality Main Menu, select SMCC MAINTENANCE.
2 From the SMCC Main Menu, select SYSTEM MAINT JOURNAL.
3 From the System Maintenance Journal screen, select PRINT ENTIRE SMJ.
4 Select Ctrl/Page Back.
5 From the SMCC Main Menu, select ACTIVE MAINT JOURNAL.
6 From the System Maintenance Journal screen, select PRINT ACTIVE MAINTENANCE
RECOMMENDATIONS.
7 From the System Maintenance Journal screen, select PRINT ALL ERROR AGGREGATES.
8 LABEL printer output appropriately and preserve as a record of your maintenance history.
Save/print Process/System Journal, logs, reports, etc. (optional)

Process/System Journal files will be deleted as a part of the migration. If you need to
save your Process/System Journal events, perform the following steps to save them to
hard copy.
Step Action
1 Select SYSTEM MENU from the Engineering Main Menu.
2 Select EVENT HISTORY MENU from the System Menu.
3 From the Event History Display,
Select each of the seven types of history and print them.
4 Select REPORT/LOG/TREND/JOURNAL MENU from the System Menu.
5 From the menu displayed, select all the items you want to print, and select PRINT.
6 LABEL printout appropriately and preserve as a journal history record.

2.4. Backing up the History ModuleContents
2.4 Backing up the History Module

Load the HM offline personality
Use the following procedure to load the HM offline personality.
Step Action
1 Select SYSTEM STATUS from the Engineering Main Menu.
2 Select the HM node and then NODE STATUS from the SYSTEM STATUS screen.
3 Select LOAD/DUMP and then MANUAL LOAD from the HISTORY MODULES NODE
STATUS screen.
Note: You may receive the message ‘WARNING: NODE IS RUNNING”.
4 Select INIT PGM.
5 Select DEFAULT SOURCE and then EXECUTE COMMAND from the PGM SOURCE FOR
NODE screen.
6 Select DEFAULT SOURCE and EXECUTE COMMAND from DATA SOURCE FOR Node
screen.
7 Select ENTER.
8 Select SYSTEM STATUS and then select the HM node.
9 Select NODE STATUS and verify that the HM type is HMOF.
List the HM volumes to a printer

Use the following procedure to create a list of all volumes on your current History
Module. After installing the SBHM and restoring these directories, you may use this
list to verify all necessary directories are restored. You will need to create all user
directories in the user volumes.
Step Action
1 Select [COMMAND PROCESSOR] on the Engineering Main Menu.
2 Use the Data Out command to record all activity that follows on the printer:
DO $Pn
where
n Printer number
3 Use the Physical Device command to direct the prompters and error messages generated by
the Command Processor to the printer:
PD ON
4 Use the List Volume command to list all files and volumes on the current History Module:
LSV PN:nn
where
nn HM node number

Backup the HM to media

Use the following procedure to backup the History Module files. This procedure will
not back up journals or maintenance recommendation files. See the procedures in
Section 2.3 for those backup procedures.
Step Action
1 From the Command Processor, type:
BACKUP PN:nn $Fd
where
nn HM node number
d Number of the backup media
2 Press ENTER to format the media, or NO if you already formatted the backup media.
3 When the backup process is complete, you will receive the following message:
BACKUP FUNCTION COMPLETE
4 Use the Data Off command to stop the output:
DO
TIP – Continuous History Files (backup not recommended)
The HM backup does not save Continuous History. We do not recommend backing up
continuous history for the following reasons:
• It can take from 16 to 20 hours to completely back up and restore continuous history.
• If you modify history in any way in the Volume Configuration, you will not be able to
restore the continuous history.
For more information on Continuous History Files, see Section 7 in the Engineer’s
Reference Manual.
TIP – Point History Groups (backup recommended)
We do recommend that you save the point history groups in .EB files and then back them
up to the removable media or an emulated drive so that you may load them back on the
new SBHM drives. See steps 5 and 6 in this procedure to build and save the history group
point definitions.
5 Use the Text Editor and the following Example Syntax to BUILD History Group Point
definitions list.
EXAMPLE SYNTAX:
$CHui(gn)
where ui = Unit Index number (from UNIT NAMES
under the Engineering Main Menu, Unit
Names, under the column labeled “NO”)
gn = History Group number in unit
EXAMPLE:
$CH01(01) $CH01(02) $CH01(03) $CH01(04)
$CH01(05)
$CH02(01) $CH02(02) $CH02(03) $CH02(04)
NOTE: Place four spaces between each definition
6 PERFORM DEB PRINT SYSTEM ENTITIES using the saved selection list. The
saved file should have a .EL extension.
OUTPUT to a file in the net with .EB extension.


3. SBHM Dual Logical Upgrade for TP-ZSBHM1 & TP-
ZSBHM2
3.1 Introduction
Overview
History module configurations for single vs. dual or redundant vs. non-redundant are
not listed separately as your current HM configuration does not impact the SBHM kit
selection. The type of HM configuration you are upgrading to determines the SBHM kit
selection.
Purpose
This section contains instructions for upgrading the kits listed in the following table. If
you are adding a redundant drive to an existing SBHM, see the instructions in Section
4, “SBHM Dual Logical Redundant Upgrade (TP-ZSBHM3).”
Kit Model Upgrade Kit Description Use to . . .
Number
TP-ZSBHM1 History Module to SBHM Dual Upgrade existing History Module to a SBHM
Logical Drive Upgrade dual logical non-redundant drive.
TP-ZSBHM2 History Module to SBHM Dual Upgrade existing History Module to a SBHM
Logical Redundant Drive Upgrade dual logical redundant drive.
TP-ZSBHM3 SBHM Dual Logical Drive to SBHM Add a second redundant dual logical drive to an
Dual Logical Redundant Upgrade existing SBHM.

3. SBHM Dual Logical Upgrade for TP-ZSBHM1 & TP-ZSBHM2
3.1. IntroductionContents
SBHM installation tasks

The following tables lists the tasks for installing the SBHM and making it operational.
This section contains step-by-step procedures for performing these tasks.
Table 3-1 Tasks for Installing SBHM Component
Task
Removing Existing HM Components

√ Shut down the History Module
√ Prepare the History Module for SBHM installation
Installing the SBHM

√ Unpack the SBHM
√ Set the LCN address pinning
√ Install SBHM in chassis
√ Power on the SBHM and verify status
Initializing the SBHM

√ Initialize the SBHM
√ Reload the local volume and reboot the HM
√ Recreate missing directories on HM
√ Restore saved date to the HM
Configuring Redundancy
√ About redundancy
√ Install and configure software key file for redundancy, if necessary
√ Perform a disk synchronization on redundant drive
Before you begin the SBHM installation

Before installing the SBHM, verify the following:
Requirement
You have the set the LCN node address pinning properly.
You have a &Z1 disk available to boot the HM in the offline personality.
Your LCN I/O paddle board meets the minimum board requirements. See Table 1-10 for
details.

3.2. Removing Existing HM ComponentsContents
Using the supplemental air baffle kit

If you upgraded an HM that had a separate chassis for the drives, there will be exposed
areas in the cabinet or chassis that were previously not there. These exposed areas
provide a path for hot air to be recirculated into the cool air plenum and compromise
the ventilation of the History Module. If this is the case, you must install the air baffle
kit, model number TP-ZSBHMC. See the instructions packaged with the kit to install
the air baffles.
3.2 Removing Existing HM Components

Overview
This section contains procedures for removing only those History Module components
that must be removed prior to installing the SBHM. After installing the SBHM and
ensuring that it is fully operational, you can remove the rest of the History Module
components using the procedures in Section 5.
Shut down the History Module

Use the following procedure to properly shut down the History Module before
removing any components.
Step Action
2 Select the HM node and then NODE STATUS from the SYSTEM STATUS screen.
3 Select ENB AUTO LOAD/DMP from the HISTORY MODULES NODE STATUS screen.
4 Select DISABLE AUTOLOAD.
5 Verify that the current load state goes to DISABLE.
6 Select SHUTDOWN and ENTER.
7 Wait for the HM to go to the QUALIF state.
8 Select SHUTDOWN again and ENTER.
9 Wait for the HM to go to the FAIL state.
10 Physically power down the HM node electronics.
11 Remove the T's from the LCN I/O paddle card (A and B).
Note: This will help prevent LCN cable problems while you are working on the node.

3.3. Installing the SBHMContents
Prepare the History Module for SBHM installation

Use the following procedure to prepare the HM for the installation of the SBHM main
assembly board.
Step Action
1 Remove the front cover (1) by turning the two quarter-turn fasteners and freeing the cover
tabs from the chassis slots.
2 Place the power switch on the power supply (2) in the OFF position and note that the
indicator on the power supply extinguishes.
3 Remove the drive housing front cover, if necessary.
4 Turn off power to the drives.
5 If your current HM uses WDA drives, unseat the drives from the housing.
6 Remove any main assembly boards in Slot 1 or Slot 2.
7 Unplug any other main assembly boards in Slots 3, 4 or 5.
8 Unplug any I/O paddleboards in Slots 2, 3, 4, or 5.
9 Verify that the LCN I/O paddleboard in Slot 1 is seated properly with the LCN T's removed
from the LCN I/O paddle board.
3.3 Installing the SBHM

Unpack the SBHM
ATTENTION
Use an anti-static spray on floors, chairs, workbench, mats, tools, etc., in the work area to
inhibit static generation that may damage electronic components.
DO NOT handle the SBHM board unless you are wearing an ESD strap.
Keep boards in the protective anti-static wrapping until you are ready to perform the installation.
Step Action
1 Inspect all components for damage.
2 Check the packing or parts lists to verify you received all upgrade kit components.
3 If any component is missing or damaged, immediately notify the carrier and your Honeywell
sales representative.
4 Remove the protective foam from the SBHM main assembly.
Note: The dampening plate is intentionally loose towards the center of the board.

LCN address pinning for the SBHM

For the SBHM, you have the option of setting the LCN pinning on either the LCN I/O
card or the SBHM itself. You must not, however, set the LCN address on both. See the
following table for an explanation of board pinning requirements.
If you are using this board to Then set the switches on the And set the switches on the
set the LCN address . . . LCN I/O paddle board to the . . . SBHM assembly board (SW3)
to the . . .
LCN I/O Paddle board Correct LCN address Open position

(preferred method) (see Error! Reference source (pushed to the right)
not found.)
SBHM Main Assembly Board Open position Correct LCN address

(pushed to the right) (see Error! Reference source
not found.)
Figure 3-1 SW3 Switches on SBHM Board

Set the LCN address pinning

Use the following procedure to set the LCN address on either the LCN I/O paddleboard
or the SBHM main assembly board. Refer also to
Step Action
1 If you are setting the LCN node address on the LCN I/O paddleboard, set the LCN node
address and odd parity using the switches or the jumpers on the LCN I/O paddleboard. See
Error! Reference source not found..
2 If you are setting the LCN node address on the LCN I/O paddleboard, set the switches on the
SBHM board to the OPEN position. See Figure 3-1.
Note: Open switches are pushed all the way to the right.
3 If you are setting the LCN node address on the SBHM, set the switches on the SBHM board
to the LCN node address. See Figure 3-1 and Error! Reference source not found..
4 If you are setting the LCN node address on the SBHM, set the switches on the LCN I/O
paddleboard to the OPEN position, or remove the jumpers.
5 If you used the SBHM board to set the LCN node address, adjust the parity switch so that an
odd number of switches are in each position. For example: in Error! Reference source not
found., the 1 bit and the 2 bit are set to OFF so the parity bit must also be set to OFF so that
an odd number (3) of switches are in the OFF position.
Figure 3-2 LCN Address Switches

Install SBHM in chassis
CAUTION
The SBHM board is an electrostatic ally sensitive device. Use a grounding strap and
grounded work surfaces and equipment when handling this component. Store and transport
parts only in electrostatic ally safe containers.
Step Action
1 Verify that the node electronics’ power supply is in the OFF position.
ATTENTION – SBHM BOARD PLACEMENT REQUIREMENT
The main SBHM board must be installed in Slot 1 in order for the SBHM to receive input
signals associated with the real time clock and the module’s fan status signal.
2 At the chassis, slide the SBHM main board into the module Slot 1 position and the
dampening plate into the Slot 2 position as shown in the picture.
Slot 2
Slot 1
3 Verify that the SBHM board is seated properly in the slot and push the tabs in to lock the
board in place.

Step Action
TIP – Removing an SBHM Board
If you should need to remove the SBHM board, rotate the corner extractors outward about 90
degrees, then push thumbs down at front ears/tabs of damping plate and pull out the SBHM
board.
Power on the SBHM and verify status

Step Action
1 Place the drive power switch(es) in the ON position.
Drive power switches
2 Place the power supply power switch in the ON position.

3 Check the status of the SBHM LEDs and verify that the correct LCN address displays. See
Figure 1-2 and Table 1-3 for a description of the LEDs.
4 If the LCN status and address indicator displays the correct LCN address, verify that the System
Status is PWR-ON.
5 If the LCN status and address indicator does not display the correct LCN address, power down
the node and check the following:
• LCN I/O paddle board switches are set correctly
• SBHM SW3 switches are set correctly
• LCN I/O Paddle board is seated properly
6 Repeat steps 3 through 5 as needed.
7 If the address is correct, POWER down the node electronics and hook up the T's (A and B) to
the LCN I/O paddle card.
8 Repeat steps 2 through 4.

3.4. Initializing the SBHMContents
3.4 Initializing the SBHM

Initialize the SBHM
Use the following procedure to initialize the SBHM.
TIP
The Dual Logical disk always emulates two disk drives (either drives 5&3 or 4&2). NCF
volume configuration must specify that the HM uses two disk drives.
If you are upgrading from a non-redundant to a redundant configuration, you will also need to
modify the NCF to specify that the HM is redundant by installing the Redundancy Software
Key File.
Step Action
1 Select SUPPORT UTILITIES from the Engineering Main Menu.

2 Select MODIFY VOLUME PATHS.
3 Set DEVICE PATH to removable media.
4 If you are initializing the system HM, place &Z1 into the left drive and the NCF in the right drive
and set the program and data source path to the appropriate drive numbers.
5 If you are initializing a non-system HM, Place &Z1 into the left drive. During the load, select
Alternate Source (left drive) for the Program Source and select Default Source for the Data
Source (Net)
6 Load the HM manually into the INIT program.
7 Select VOLUME CONFIGURATION from the Engineering Main Menu.
8 Select the HM node you are initializing.
9 Make the following selections from the VOLUME CONFIGURATION page:
• NUMBER OF DRIVES: 2
• DISK TYPE/SIZE: 7
10 Increase the volume size and user volumes, if required.
11 If you did not modify the VOLUME CONFIGURATION, go to the next step.
If you did modify the Volume Configuration
• Press CTRL + F1 to run the CHECKER.
• Press CTRL + F2 to perform an INSTALL.
• Press Enter to save Volume Configuration changes.
• Exit VOLUME CONFIGURATION and then re-enter it from the Engineering Main Menu.
Note: The system will not allow you to make an NCF change and then initialize the HM drives
unless you exit and then return to the VOLUME CONFIGURATION.
CAUTION
Pressing CTRL + F6 will INITIALIZE the HM, and destroy all data!
12 Press CTRL + F6 to initialize the SBHM.
ATTENTION
Initialization may take an hour or longer. Wait until you receive an initialization complete
message before going to the next procedure.

Reload the local volume and reboot the HM

Step Action
1 Insert the &Z1 disk in the drive, if necessary.
2 If this is the system HM, enter the following command from the COMMAND PROCESSOR to
copy the &ASY directory from the removable media to the HM:
CP $Fd>&ASY>*.* PN:nn>&ASY>= -D
where
d: media drive number
nn: HM node number
3 Enter the following command from the COMMAND PROCESSOR to load the HM personality
and boot files:
EC $Fd>&EC>LOC_VOLZ.EC $Fd nn np
where
nn: HM node number
np: HM node pair number
4 Select HISTORY MODULES from the System Status Display.
5 Select SHUTDOWN; then press ENTER. Wait for QUALIF.
6 Turn node power OFF to the HM for at least 10 seconds.
7 Turn the power ON to the node.
HM status should go to HMON OK after about five minutes.
Redundant HM drives may have a status of SEVERE until synchronized.
Recreate missing directories on HM

Initializing the SBHM will not create all of the directories in the User Volumes that
were on your original History Module. Use this procedure to check for any missing
directories and create them on the SBHM. Performing this procedure before restoring
your backup ensures that all original files will be restored to your SBHM.
Step Action
1 Obtain the printout of HM volumes and directories (from the LSV printout) that were on the
old History Module.
2 Select COMMAND PROCESSOR from the Engineering Main Menu.
3 Use the List Volume command to list all files and volumes on the current History Module:
LSV PN:nn
where
nn: HM node number
4 Compare the volumes listed on the current HM to the volumes listed on the printout from the
old HM.
5 If there are any directories missing from the current HM volumes, use the Create Directory
(CD) command to create the directories on the new HM volumes.

Restore saved date to the HM

Use this procedure to restore your backed up HM files.
Step Action
1 Insert the removable media into the drive or, if using an emulated disk, mount the disk.
3 Use the Restore command to restore the backup to the new SBHM:
RESTORE &Fd> PN:nn
where
nn: HM node number
4 After the Restore Function Complete displays, evaluate the output for any errors and correct
the errors as needed.
Restore history group point definitions
5 Select BUILDER COMMANDS from the Engineering Main Menu.
6 Select EXCEPTION BUILD.
7 Set the path to the location of the previously saved point history groups’ .EB file and press
ENTER.
Repeat for each saved .EB file.
8 Enable history collection for the HM.
Set the NCF path

Use the following procedure to set the path back to the system History Module.
Step Action
1 Select SUPPORT UTILITIES from the Engineering Main Menu.
2 Select MODIFY VOLUME PATHS.
3 Set the DEVICE path to the “NET”.

3.5. Configuring RedundancyContents
3.5 Configuring Redundancy

About redundancy
Dual logical drives are physically one drive but are treated as two virtual drives by the
system. In NCF Volume Configuration, the number entered in the NUMBER OF
WINCHESTER DISKS field must be “2”. If the drives are redundant, then another
dual logical drive is installed, and they will appear to the system as four virtual drives.
However, the NUMBER OF WINCHESTER DISKS field is still set to “2”, because the
HM Redundancy keyfile option implements the redundancy.
Install and configure software key file for redundancy

The redundancy Key File software option must be installed in the system to support
History Module drive redundancy.
Step Action
1 Select SYSTEM WIDE VALUES from the Engineering Main Menu.
2 Select SOFTWARE OPTIONS.
3 If the HM Disk Redundancy is not listed as an option, you will need to install it.
4 Insert the software key file into the drive.
5 Press F10 to Read Key. HM Disk Redundancy should now appear as one of the software
options.
6 Press F1 to run the NCF checker.
7 Press the Enter key.
8 Install the online NCF changes (F2) to the NET and backup drive.
9 Press the Enter key.
10 Autoboot the HM by either doing a double-shutdown, or by placing the power supply’s
ON/OFF switch in the OFF position for approximately 30 seconds, then back to the ON
position.
11 Shutdown and reload the console to implement the new NCF.

Perform a disk synchronization on redundant drive

Use the following procedure to synchronize the redundant HM. Synchronization can
take several hours, depending on how busy the HM is. Synchronization takes place
while the HM is running its online (HMON) personality. Once synchronized, the same
data is maintained on each drive by recording the same information on both of them at
each write operation.
Step Action
1 Verify that the HM is running with the online personality.
3 Use the Synchronization command to contents of the redundant disk to the primary disk:
SYN PN:nn
where
nn: HM node number
4 To monitor the status of the HM during the synchronization, use the Status Command
STA PN:nn -D
where
nn: HM node number
While the synchronization is in process, the status is SYN_IP and upon completion it
becomes OK.
5 Verify that the HM Node Status display, changes from SEVERE to OK.


4. SBHM Dual Logical Redundant Upgrade (TP-ZSBHM3)
4.1 Introduction
Overview
This section contains procedures for upgrading an existing Single Board History
Module (SBHM) with a redundant drive.
Purpose
This section contains instructions for adding a redundant drive to an existing SBHM.
Kit Model Upgrade Kit Title Use to
Number
TP-ZSBHM3 SBHM Dual Logical Drive to SBHM Dual Add a second redundant dual logical drive
Logical Redundant Upgrade to an existing SBHM.
About redundancy
Dual logical drives are physically one drive but are treated as two virtual drives by the
system. In NCF Volume Configuration, the number entered in the NUMBER OF
WINCHESTER DISKS field must be “2”. If the drives are redundant, then another
dual logical drive is installed, and they will appear to the system as four virtual drives.
However, the NUMBER OF WINCHESTER DISKS field is still set to “2”, because the
HM Redundancy keyfile option implements the redundancy.
Redundant SBHM upgrade tasks

The following table lists the tasks for installing the SBHM and making it operational.
This section contains step-by-step procedures for performing these tasks.
Table 4-1 Tasks for Installing a Redundant SBHM
Task
√ Install and configure software key file for redundancy
√ Install the redundant SBHM drive
√ Perform a disk synchronization on redundant drive

4.2. Installing and Synchronizing the Redundant SBHM DriveContents
4.2 Installing and Synchronizing the Redundant SBHM Drive

Install and configure software key file for redundancy
The redundancy Key File software option must be installed in the system to support
History Module drive redundancy.
Step Action
1 Select SYSTEM WIDE VALUES from the Engineering Main Menu.
2 Select SOFTWARE OPTIONS.
3 If the HM Disk Redundancy is not listed as an option, you will need to install it.
4 Insert the software key file into the drive.
5 Select F10 to Read Key. HM Disk Redundancy should now appear as one of the software
options.
6 Press F1 to run the NCF checker.
7 Install the online NCF change to the NET and the backup drive.
8 Autoboot the HM by either doing a double-shutdown or by placing the power supply’s
ON/OFF switch in the OFF position for approximately 30 seconds, then back to the ON
position.
9 Shutdown and reload the console to implement the new NCF.
Install the redundant SBHM drive

Use the following procedure to physically mount the redundant drive in the
Step Action
1 Place the power switch on the new drive in the OFF position
2 Install the new drive into the drive slot.
3 Place the power switch on the new drive in the ON position
4 Wait two minutes so the HM can see the new drive.
5 Check the status of the SBHM LEDs. See “
SBHM status indicators” in Section 1.2.
6 Wait for HM status to go to SEVERE

Perform a disk synchronization on redundant drive

Use the following procedure to synchronize the redundant HM. Synchronization will
structure the drive to contain exactly the same data as its redundant partner.
Synchronization can take several minutes to more than hour, depending on how busy
the HM is. Synchronization takes place while the HM is running its online (&HMO)
personality. Once synchronized, the same data is maintained on each drive by recording
the same information on both of them at each write operation.
Step Action
2 Examine the status of the HM in which you installed the redundant partner. The status should
be SEVERE until the data synchronization is performed.
3 Verify that the HM is running with the online personality.
5 Use the Synchronization command to contents of the redundant disk to the primary disk:
SYN PN:nn
where
nn: HM node number
6 To monitor the status of the HM during the synchronization, use the Status Command
STA PN:nn -D
where
nn: HM node number
While the synchronization is in process, the status is SYN_IP and upon completion it
becomes OK
7 Verify that the HM Node Status display, changes from SEVERE to OK.


5. Removal of Unneeded History Module Components
5.1 Introduction
Overview
The specific steps for removing your existing History Module will vary depending
upon the type of HM drive you currently have. This section only contains general
guidelines for removing the History Module. See the History Module Service Manual
for detailed instructions on removing the current History Module.
Before you begin the removal of HM components

Before removing the existing History Module, you must make sure all of the following
tasks are completed.
Requirement
You have verified that the SBHM upgrade was successful.
You have the supplemental air baffle upgrade kit(s) (TP-ZSBHMC) available, if necessary.
Note: You will require one air baffle upgrade kit for each WREN-type History Module disk
drive housed in a separate chassis.
History Module removal tasks

The following table lists the general tasks for removing the rest of the History Module
components.
Table 5-1 Tasks for Removing Existing History Module Components
Task
√ Remove drive housing front cover, if necessary
√ Disconnect cables and remove drive housing assembly
√ Remove any unneeded assembly boards in Slots 3, 4 or 5.
√ Remove any unneeded I/O paddleboards in Slots 2, 3, 4 or 5.

5.2. Removing a WREN-type History ModuleContents
5.2 Removing a WREN-type History Module

Purpose
This section contains procedures for removing the WREN I, II and III type History
Module components.
WREN-type History Module components

The following figure, which is referenced in the WREN-type HM removal procedures,
shows the major components of the History Module drive chassis. After verifying that
your SBHM is fully functional, disassemble the History Module components only to
the extent necessary to remove them from the chassis. After removing the WREN-type
drives, you must install the supplemental air baffle upgrade kit to ensure the newly
exposed areas do not compromise the HM ventilation.
5
4
9
7
10
2
8
Figure 5-1 WREN-type History Module

5.2. Removing a WREN-type History ModuleContents
No. Description
1 History module front cover
2 Power switch
3 AC power connector
4 Fan assembly connector
5 Disk drive connector
6 Tray assembly fasteners
7 Disk drive
8 Tray assembly
9 Fan assembly
10 Power supply
Disconnect cables and drive housing assembly

Referencing Figure 5-1, use the following procedure to disassemble the slide tray
assembly.
Step Action
1 Release the cable clamp(s) that holds the SCSI bus ribbon cable to the inside surface of the
module chassis or the tray assembly.
2 Disconnect the AC power cord (3) from the power supply and the fan assembly cable (4) from
its mating connector in front of the power supply on the slide tray assembly.
3 Loosen the bale-headed fasteners (6) on the tray assembly and pull the tray assembly out of
the module chassis about 7.5 centimeters (3 inches). Use extreme care not to damage
ribbon cables on a sharp edge of the tray assembly or the module chassis.
4 Remove the connectors (5) from the disk drive on the tray assembly.
The single SCSI bus ribbon cable for the WREN III, 210 MB, 445 MB, 875 MB, or 1.8 GB
drive routes over the tray assembly between the drive and the fan assembly. The cable for
WREN III drives is slipped under the edge of the drive(s), or clamped to the tray assembly for
210 MB, 445 MB, 875 MB, or 1.8 GB drive to prevent it from interfering with the rotating fan
blades.
5 Once all the ribbon cables have been disconnected, you can fully remove the tray assembly
(8) from the module chassis.
6 Remove all cables from the back of the drive box.
7 Remove the 4 screws securing the drive housing in the cabinet, and remove the entire drive
housing assembly.

5.3. Removing a WDA Type History ModuleContents
5.3 Removing a WDA Type History Module

Purpose
This section contains general procedures for removing the WDA type History Module
components that were not removed before installing the SBHM.
WDA type History Module components

The following figure, which is referenced in the WDA type HM removal procedures,
shows the major components of the History Module drive chassis. After verifying that
your SBHM is fully functional, disassemble the History Module components only to
the extent necessary to remove them from the chassis.
12 10
4
9
6 8
11
2
3
6761
Figure 5-2 WDA Type History Module
No. Description
1 HM front cover
2 WDA power supply
3 Fan assembly
4 Disk assembly
5 Power supply extractor lever
6 Right Winchester drive
7 LCIN I/O
8 SPCII I/O
9 WDI I/O
10 SCSI bus ribbon cables
11 K2LCN/K4LCN board
12 SPC board

Disconnect cables and remove remaining boards

Referencing Figure 5-2, use the following procedure to disconnect the cables and remove
the circuit boards from the chassis.
Step Action
TIP
The SPCII I/O (SPC2) circuit board (8) and the WDI I/O (WDI) circuit board (9), located in
Slots 2 and 5, respectively, at the rear of the History Module chassis, are interconnected by
two SCSI bus ribbon cables (10). The friction-fit connections are released by pulling outward
on the individual connectors. Do not pull on the ribbon cable itself.
1 Disconnect the SPCII I/O cable (8) from the board.
2 Disconnect the WDI I/O cable (9) from the board.
3 Remove the K2LCN (11) or K4LCN (11) and SPC (12) circuit boards by simultaneously
pulling outward on the board extractors located on each side of the board and sliding the
board out of the chassis.
4 From the rear of the History Module chassis, remove the SPCII I/O board in Slot 2 by
simultaneously pulling outward on the board extractors located on each side of the board and
sliding it out of the module’s I/O card cage.
5 From the rear of the History Module chassis, remove the WDI I/O board in Slot 5 by
simultaneously pulling outward on the board extractors located on each side of the board and
sliding it out of the module’s I/O card cage.
Remove the disk drive assembly

The Winchester disk assembly (4) is composed of a chassis and one or two Winchester
drive trays that reside in the chassis: a left-side drive tray and an optional right-side
drive tray. Each tray is held in place by an extractor lever and by the friction of the
tray’s mating connectors.
Step Action
1 Remove the drive(s) from the tray.
2 Remove the two fasteners that are located towards the front of each side of the chassis.
The Winchester Disk Assembly connectors mate with backpanel connectors in the Slot 5
position, but are guided into position by the guide rails normally used for a circuit board in the
Slot 4 position. The friction of the backpanel connectors tends to hold the assembly in place
3 Grasp the metal partition that divides the tray compartments and slide the assembly forward
out of the chassis along Slot 4’s guide rails.


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Phoenix, AZ 85027

SBHM Upgarde Instruction

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TP-ZSBHM1, TP-ZSBHM2, TP-ZSBHM3

History Module to Single

Copyright 2003 - 2006 by Honeywell International Inc.

Other brand or product names are trademarks of their respective owners.

Document ID Revision ID Date

511951195-311 1.0 September 2003

511951195-311 C September 2004

511951195-311 D October 2005

51195195-311 E November 2005 ECO

51195195-311 F August 17, 2006 ECO 260219

51195195-311 G September 13, 2006 PAR 1-1CT6MB

Document Title Binder

Five/Ten-Slot Module Service LCN Service – 2

History Module Service LCN Service – 2

System Maintenance Guide LCN Service – 1

Maintenance Test Operations LCN Service – 1

Hardware Verification Test System LCN Service – 3

Core Module Test System LCN Service – 3

LCNI Network Communications Test LCN Service – 3

Process Operations Manual Operation/Process Operations

Command Processor Operation Implementation/Startup & Reconfiguration - 1

System Startup Guide - Cartridge Drive Implementation/Startup & Reconfiguration - 1

Engineer's Reference Manual Implementation/Startup & Reconfiguration - 2

Honeywell Organization WWW Address (URL)

Industry Solutions http://www.acs.honeywell.com

Organization Phone Number

United States Honeywell International Inc. 1-800-343-0228 Sales

Asia Pacific Honeywell Asia Pacific Inc. (852) 23 31 9133

Europe Honeywell PACE [32-2] 728-2711

Latin America Honeywell International Inc. (954) 845-2600

iv History Module to Single Board History Module Upgrade Instructions 09/2006

ATTENTION: Identifies information that requires special consideration.

REFERENCE: Identifies an additional source of information.

CAUTION: Indicates a situation which, if not avoided, may result in equipment or

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may

WARNING: Indicates a potentially hazardous situation, which, if not avoided, could

WARNING, Risk of electrical shock: Potential shock hazard where HAZARDOUS

ESD HAZARD: Danger of an electro-static discharge to which equipment may be

09/2006 History Module to Single Board History Module Upgrade Instructions v

vi History Module to Single Board History Module Upgrade Instructions 09/2006

2. CURRENT HISTORY MODULE SYSTEM PREPARATION AND BACKUP ..............................29

3. SBHM DUAL LOGICAL UPGRADE FOR TP-ZSBHM1 & TP-ZSBHM2.....................................37

4. SBHM DUAL LOGICAL REDUNDANT UPGRADE (TP-ZSBHM3) ............................................ 51

5. REMOVAL OF UNNEEDED HISTORY MODULE COMPONENTS ............................................ 55

09/2006 History Module to Single Board History Module Upgrade Instructions ix

x History Module to Single Board History Module Upgrade Instructions 09/2006

1.1 About this Document

Kit Model Upgrade Kit Title Use to

09/2006 History Module to Single Board History Module Upgrade Instructions 11

1 Introduction Description of SBHM product TP-ZSBHM1

2 Current History Module Backup instructions for current History TP-ZSBHM1

3 SBHM Dual Logical Removal of existing HM components TP-ZSBHM1

4 SBHM Dual Logical Redundant drive installation TP-ZSBHM3

5 Removal of Unneeded Removal of all WDA and WREN style TP-ZSBHM1

Abbreviations and acronyms

12 History Module to Single Board History Module Upgrade Instructions 09/2006

Document Contains information on the following . . .

1.2 Single Board History Module Overview

SPC II I/O 51304907-200

WDI I/O 51304903-200

WDI cable set QTY 2 of 51304808-200 x 2

Interface PWA 51304901-100

WDA Up-Grade Enclosure 51305366

One or two drive assemblies 51403393 x (1 or 2)