Manuel de Partes TL 642 PDF

Parts Manual
Model
TL642
S/N TBK00100 & After
P/N 31200255
Revised
May 16, 2017
EFFECTIVITY PAGE
October 20, 2006 - A - Original Issue of Manual

November 9, 2006 - B - Revised Manual
February 23, 2007 - C - Revised Manual
June 29, 2007 - D - Revised Manual
November 1, 2007 - E - Revised Manual
April 25, 2008 - F - Revised Manual
October 24, 2008 - G - Revised Manual
February 6, 2009 - H - Revised Manual
September 18, 2009 - I - Revised Manual
November 15, 2010 - J - Revised Manual
April 27, 2012 - K - Revised Manual
January 16, 2013 - L - Revised Manual
January 15, 2014 - M - Revised Manual
May 16, 2017 - N - Revised Manual
31200255 TL642 i
EFFECTIVITY PAGE
-ii TL642 31200255

TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 –
FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1 Frame Shrouding & Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 Axle Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
1-3 Outrigger Mounting, (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
SECTION 2 –
BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1 First Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 Bearing Pads, Spacers & Shims, (First Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-3 Second Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-4 Bearing Pads, Spacers & Shims, (Second Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-5 Third Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2-6 Bearing Pads, Spacers & Shims, (Third Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2-7 Push Beam/Extend Chain & Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2-8 Quick Coupler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2-9 Hydraulic Quick Coupler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
SECTION 3 –
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1 50 Inch & 72 Inch Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-3 Winch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-4 50 Inch & 72 Inch Side Tilt Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3-5 Fork Clamp Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-6 Fork Mounted Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-7 Fork Mounted Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3-8 Dual Fork Positioning Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3-9 100 Degree Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3-10 48 Inch Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
SECTION 4 –
ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 Engine Assembly, LH View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 Engine Assembly, RH View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-3 Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4-4 Cat Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4-5 Fuel Tank & Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4-6 Radiator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
4-7 Air Cleaner & Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
4-8 Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
4-9 Transmission - ZF Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
4-10 ZF Transmission - Torque Converter & Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
4-11 ZF Transmission - Gearbox Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
31200255 TL642 iii

TABLE OF CONTENTS
4-12 ZF Transmission - Reversing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

4-13 ZF Transmission - Reverse Gear Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38
4-14 ZF Transmission - 1st Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40
4-15 ZF Transmission - 2nd Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42
4-16 ZF Transmission - 3rd Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44
4-17 ZF Transmission - 4th Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-46
4-18 ZF Transmission - Power Take-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-48
4-19 ZF Transmission - Control Unit & Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50
4-20 ZF Transmission - Gear shift System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52
4-21 ZF Transmission - Oil Pump, Filter & Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-54
4-22 ZF Transmission - Transfer Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-56
SECTION 5 –
DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-3 Front Axle Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-4 Front Steering Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-5 Front Gear Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-6 Front Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5-7 Front Double Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5-8 Front Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5-9 Front Wheel Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5-10 Front Reduction Gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
5-11 Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
5-12 Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5-13 Rear Axle Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
5-14 Rear Steering Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
5-15 Rear Gear Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
5-16 Rear Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
5-17 Rear Double Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
5-18 Rear Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
5-19 Rear Wheel Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-46
5-20 Rear Reduction Gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48
5-21 Drive Shaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
5-22 Tires & Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-52
SECTION 6 –
CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 Cab Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6-3 Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6-4 Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6-5 Heating Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6-6 Cab Air Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32
iv TL642 31200255
TABLE OF CONTENTS
6-7 Air Conditioning Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40
SECTION 7 –
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1 Accelerator Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 Steering Column & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
7-3 Brake Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
7-4 Boom Joystick With Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
7-5 Hydraulic Controller - Outrigger, (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
7-6 Frame Level Joystick Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
7-7 Auxiliary Hydraulic Joystick Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
SECTION 8 –
HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 Priority Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 Dump Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8-3 Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
8-4 Service/Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
8-5 Joystick Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
8-6 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
8-7 Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26
8-8 Tilt & Tilt Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
8-9 Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32
8-10 Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-36
8-11 Outrigger Controller, (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-40
8-12 Outrigger Cylinders, (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-42
SECTION 9 –
HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-1 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9-2 Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
9-3 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
9-4 Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
9-5 Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
9-6 Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20
9-7 Implement Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24
9-8 Hydraulic Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26
9-9 Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30
9-10 Priority Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-38
9-11 Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-40
9-12 Quick Coupler Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-44
9-13 Outrigger Cylinder, (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-46
9-14 Outrigger Control Valve, (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-50
9-15 Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-52
31200255 TL642 v
TABLE OF CONTENTS
9-16 Side Shift Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-54

9-17 Dual Fork Positioning Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-56
9-18 Hydraulic Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-58
SECTION 10 –
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-1 Battery & Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10-2 Battery Disconnect Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
10-3 Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
10-4 Transmission Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16
10-5 Auxiliary Electrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18
10-6 Tilt Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20
10-7 AC Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
10-8 Cab Work Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-26
10-9 Chassis Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
10-10 ZF Transmission Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30
10-11 Cab Control Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-32
10-12 Cab Dash Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
10-13 VEC Box Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-38
10-14 Boom Work Lights Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-42
10-15 Cab Work Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-44
10-16 Cab Work Light & Beacon Light Switch Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-46
10-17 Accessory Module Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-48
10-18 Frame Road Lights Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50
10-19 Cab Road Lights Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-52
10-20 Conversion Kit Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
10-21 Cab Options Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-56
SECTION 11 –
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11-1 Cab & Frame Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
11-2 Boom Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10
SECTION 12 –
OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
12-1 Block Heater Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
12-2 8 Inch Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4
12-3 Winch Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8
12-4 Pressure Reducer Valve - 1360 PSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-10
12-5 Pintle Hook Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-12
12-6 Fender Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14
12-7 Work Light Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16
12-8 Beacon Light Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-26
12-9 Road Lights Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-28
vi TL642 31200255
TABLE OF CONTENTS
12-10 Boom Lights Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-34

12-11 Skylight Wiper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-36
12-12 Cold Weather Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-38
12-13 Arctic Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-40
12-14 Top Cab Glass Shield Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-44
12-15 Front Cab Glass Shield Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-46
12-16 Hydraulic Cooler Bypass Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-48
12-17 Beacon Light Mount With AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-50
12-18 Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-52
12-19 Beacon Light Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-54
SECTION 13 –
MAINTENANCE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
SECTION 14 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
31200255 TL642 vii

TABLE OF CONTENTS
viii TL642 31200255

SMCS CODES - TELEHANDLER
1350 ENGINE COOLING SYSTEM 3000 TRANSMISSION & DRIVE LINE

1351 RADIATOR & OIL COOLER 3013 AXLE ARRANGEMENT
1353 RADIATOR 3020 DRIVE & STEERING AXLE
1354 EXPANSION TANK 3061 TRANSMISSION GEARS
1360 FAN GUARD 3063 TRANSMISSION SHAFT
1374 HYDRAULIC OIL COOLER 3064 TRANSMISSION CASE
1375 TORQUE CONVERTER / TRANSMISSION OIL 3065 TRANSMISSION CONTROL
COOLER
3066 TRANSMISSION OIL PUMP
1380 COOLANT HOSE / LINES
3067 TRANSMISSION OIL FILTER
1381 RADIATOR & GUARD
3068 TRANSMISSION OIL FILTER BASE
1382 RADIATOR CAP
3075 TRANSMISSION OUTPUT GEARS
1384 ENGINE COOLANT HEATER
3080 TRANSMISSION OIL
1386 HYDRAULIC FAN MOTOR
3081 TRANSMISSION OIL LEVEL
1387 HYDRAULIC FAN PUMP
3082 TRANSMISSION MOUNT
1395 ENGINE COOLANT
3100 TORQUE CONVERTER, TORQUE DIVIDER,

1400 ELECTRICAL SYSTEM RETARDER
1401 BATTERY 3101 TORQUE CONVERTER
1402 BATTERY CABLE 3115 TORQUE CONVERTER/TRANSMISSION SCAVENGE
PUMP
1408 WIRING HARNESS
3133 TORQUE CONVERTER RELIEF VALVE
1416 START SWITCH
3139 MODULATING VALVE
1417 FUSE / CIRCUIT BREAKER PANEL
3141 TORQUE CONVERTER SPEED SENSOR
1428 BACKUP LIGHT(S)
1429 LIGHT(S)
3030 POWER SHIFT / HYDROSTATIC TRANSMISSION
1430 DIRECTIONAL LIGHT
3063 TRANSMISSION SHAFT
1431 BEACON LIGHT(S)
3064 TRANSMISSION CASE
1432 STOP /LIGHT / TAILLIGHT
3065 HYDROSTATIC CONTROL LINKAGE (EXTERNAL)
1434 CAB LIGHT
3066 POWER SHIFT TRANSMISSION OIL PUMP
1434 FLOODLIGHT
3067 HYDROSTATIC TRANSMISSION OIL FILTER
3073 HYDROSTATIC MAIN CONTROL VALVE
OTHER ENGINE COMPONENTS
3151 TRANSMISSION GOVERNOR
1801 ENGINE SOUND SUPPRESSION
3154 TRANSMISSION LINES/HOSES
1802 REFRIGERANT COMPRESSOR
3155 TRANSMISSION CLUTCH
1805 REFRIGERANT CONDENSER
3157 TRANSMISSION SELECTOR VALVE
1807 AIR CONDITIONER COMPRESSOR DRIVE
3159 TRANSFER GEARS
1808 AIR CONDITIONER LINES
3160 TRANSMISSION PLANETARY
1810 RADIATOR & REFRIGERANT CONDENSER
3167 TRANSMISSION HYDRAULIC CONTROL
1812 HEATER / HOSE LINES
3168 TRANSMISSION ELECTRONIC CONTROL
1813 RADIATOR HOSE
3174 SHIFT SOLENOID
3175 TRANSMISSION SPEED SENSOR
ix
3181 TRANSMISSION NEUTRALIZER CONTROL VALVE 3269 PINION HOUSING
3182 TRANSMISSION LUBRICATION RELIEF VALVE 3274 CONSTANT VELOCITY UNIVERSAL JOINT
3184 TRANSMISSION OIL COOLER BYPASS VALVE 3275 DRIVE LINE BRAKE
3186 TRANSMISSION PLANET CARRIER 3276 DRIVE LINE BRAKE DISC
3187 TRANSMISSION CARRIER THRUST DISC/PLATE 3278 DRIVE AXLE
3190 TRANSMISSION CLUTCH PLATE 3281 BEVEL GEAR CASE
3191 TRANSMISSION NEUTRALIZER 3282 AXLE
3194 TRANSMISSION TEMPERATURE SENSOR 3283 DIFFERENTIAL CASE
3202 TRANSMISSION FLOW CONTROL VALVE 3284 DIFFERENTIAL CARRIER
3203 DRIVE PUMP
3204 CHARGE PUMP 4000 DRIVE TRAIN
3205 SERVO CONTROL VALVE 4004 BRAKE & AXLE
3206 MANIFOLD/METERING VALVE 4005 STEERING & BRAKING SYSTEM
3207 SERVO CYLINDER
3210 HIGH PRESSURE RELIEF VALVE 4050 FINAL DRIVE
3213 CHARGE & MAIN RELIEF VALVE 4051 FINAL DRIVE & WHEEL
3214 SYNCHRONIZING VALVE 4052 FINAL DRIVE SEAL
3215 POWER UNIT CONTROL LINKAGE 4053 DRIVE AXLE HUB/GEAR ASSEMBLY
3216 TRANSMISSION UNDER SPEED/OVER SPEED VALVE 4054 FINAL DRIVE HUB
3219 TRANSMISSION PILOT OVER SPEED VALVE 4055 FINAL DRIVE GEARS
3220 TRAVEL SPEED CONTROL VALVE 4056 FINAL DRIVE - DRIVE SHAFT
3221 HYDROSTATIC POWER CASE 4057 FINAL DRIVE PINION FLANGE
3222 PUMP HEAD 4059 FINAL DRIVE CASE/BORE
3223 TRANSMISSION UNDER SPEED OVERRIDE VALVE 4084 FINAL DRIVE PLANETARY CARRIERS, HUB & RING
GEAR
3225 TRAVEL ELECTRONIC CONTROL
4091 FINAL DRIVE PINION
3226 DOWNSHIFT INHIBITOR
4092 PLANETARY FINAL DRIVE CARRIER
4093 FINAL DRIVE PLANETARY CARRIER THRUST
3250 DRIVE LINE/DRIVE AXLE
SURFACE
3251 UNIVERSAL JOINT
4094 FINAL DRIVE PINION & FLANGE
3252 FLEXIBLE COUPLING
3253 DRIVE SHAFT
4200 WHEEL & TIRE
3254 DRIVE LINE PINION
4201 WHEEL
3256 BEVEL GEAR/SHAFT
4202 RIM & TIRE
3257 BEVEL GEAR SHAFT BEARING
4203 TIRE
3258 DIFFERENTIAL
4208 WHEEL ASSEMBLY
3259 AXLE SHAFT
4209 WHEEL RIM
3260 AXLE HOUSING ASSEMBLY
4210 WHEEL STUD/BOLT/NUT
3263 LIMITED SLIP DIFFERENTIAL
4220 MUD GUARD
3267 DRIVE SHAFT SUPPORT
4233 STEER TIRE, PNEUMATIC
3268 AXLE HOUSING SUPPORT/TRUNNION
x
4250 BRAKING SYSTEM 5000 IMPLEMENT CONTROLS
4251 SERVICE BRAKE 5001 IMPLEMENT CONTROL LOCK
4255 BRAKE DISC 5002 HYDRAULIC & FUEL TANK
4256 BRAKE CALIPER, HEAD ASSEMBLY 5004 RIDE CONTROL SYSTEM
4257 BRAKE LINES 5005 AUXILIARY HYDRAULIC CIRCUIT
4258 BRAKE MASTER CYLINDER
4262 BRAKE ACTUATOR 5050 HYDRAULIC SYSTEM
4265 SERVICE BRAKE CONTROL VALVE 5051 HYDRAULIC CONTROL VALVE
4267 PARKING BRAKE 5056 HYDRAULIC TANK
4269 SERVICE BRAKE CONTROL 5057 HYDRAULIC HOSES/LINES
4273 FRICTION PADS 5059 PILOT CONTROL VALVE
4282 PARKING/SECONDARY BRAKE CONTROL VALVE 505C PISTON CYLINDER
4284 PARKING BRAKE CONTROL 5063 IMPLEMENT CONTROL
4291 BRAKE HYDRAULIC RESERVOIR 5068 HYDRAULIC OIL FILTER
5069 MAIN SYSTEM RELIEF VALVE
4300 STEERING SYSTEM 506P IMPLEMENT PRIORITY VALVE
4301 STEERING GEAR 5070 PISTON PUMP
4303 STEERING CYLINDER 5071 HYDRAULIC OIL COOLER BYPASS VALVE
4307 STEERING VALVE 5072 PILOT SYSTEM RELIEF VALVE
4309 STEERING WHEEL 5084 IMPLEMENT PUMP
430S STEERING SENSOR 5086 COMPENSATOR VALVE
4310 STEERING COLUMN 5093 HYDRAULIC FILTER BYPASS VALVE
4312 STEERING METERING PUMP 5095 HYDRAULIC OIL
4313 STEERING AXLE 509T HYDRAULIC OIL TEMPERATURE SENSOR
4314 KINGPIN
4318 TIE ROD 5100 LIFT, TILT, TIP & OTHER CONTROLS
4321 STEERING KNUCKLE 5102 LIFT/HOIST CYLINDER
4322 STEERING RELIEF VALVE 5103 LIFT CYLINDER TRUNNION
4329 TIE ROD END 5104 TILT CYLINDER
4338 ADJUSTABLE STEERING COLUMN 5106 TIP CYLINDER
4349 STEERING SELECTOR & PRESSURE CONTROL 5116 ATTACHMENT CYLINDER
VALVE
5130 LOCK VALVE
5141 HITCH LIFT CYLINDER
4350 HYDROSTATIC DRIVE
5144 FRAME LEVEL VALVE
4351 HYDRAULIC PROPEL/DRIVE MOTOR
5486 EXTENSION CYLINDER
4352 DRIVE CONTROL VALVE
4267 HYDROSTATIC DRIVE PARKING BRAKE
4354 BRAKE RELEASE PUMP
4355 HYDROSTATIC DRIVE GEAR REDUCER
4356 BRAKE & SHIFT VALVE
xi
5700 IMPLEMENT ELECTRONIC CONTROLS 7165 CAB/CANOPY SCREEN
5701 IMPLEMENT ELECTRONIC CONTROL MODULE 7170 RADIATOR GRILLE
(PRE-PROGRAMMED)
7177 ROPS ROLL BAR
5702 IMPLEMENT HYDRAULIC ELECTRONIC CONTROL
7192 WHEEL CHOCK
5705 JOYSTICK
5734 HYDRAULIC SYSTEM WIRING HARNESS
7200 SUSPENSION
5735 FRAME LEVEL CONTROL
7221 OUTRIGGER
5800 OTHER CONTROLS

7250 BODY
5804 SIDE SHIFT CYLINDER
7251 HOOD
5811 LOAD CONTROL VALVE
7252 FENDER
5816 COMPENSATING CYLINDER
7253 PLATFORM/DECK
5823 FORK LEVEL CYLINDER
7257 BATTERY BOX/SUPPORT
7261 PLATFORM SOUND SUPPRESSION
6400 MATERIAL HANDLING ATTACHMENTS
7262 FIRE WALL
6402 STANDARD CARRIAGE
7263 ENGINE ENCLOSURE
6404 LIFT CHAIN
7264 ROPS MOUNT REAR SUPPORT
6405 LIFT FORK
7265 FLOOR PLATE
6408 ROTATING CARRIAGE
7266 ROPS MOUNT
6409 WIDE CARRIAGE
7267 BODY PANEL
6416 BALE CLAMP
726A ACCESS PANEL
6425 SIDE SHIFT CARRIAGE
726M FLOOR MAT
6459 LIFTING HOOK
7272 RADIATOR ENCLOSURE/SHROUD
6460 TELESCOPING BOOM
7273 COMPARTMENT DOOR
6461 MAN BASKET
7276 MACHINE ENCLOSURE
7050 FRAME
7300 OPERATOR STATION
7051 MAIN FRAME
7301 CAB
7056 COUNTERWEIGHT
7302 CANOPY
7059 FUEL TANK, SEAT & FRAME
7304 CAB HEATER
7078 FRAME LEVEL CYLINDER
7305 WINDSHIELD WIPER
7306 WINDSHIELD WASHER
7100 HITCH
7307 SEAT/ARM CUSHION
7105 FIXED DRAWBAR
7308 CAB DOOR
7116 HITCH/TOW PIN
7309 HEATER & AIR CONDITIONER
7310 WINDOW GLASS
7150 GUARD
7312 SEAT ASSEMBLY
7151 CRANKCASE GUARD
7314 DASH
7154 ENGINE GUARD
7316 CAB AIR FAN
7155 RADIATOR GUARD
7319 MIRROR
7159 OVERHEAD GUARD
xii
731S SEAT AIR COMPRESSOR 7481 FUEL LEVEL GAUGE
7320 AIR CONDITIONER 7483 LOW FUEL LEVEL INDICATOR
7321 SEAT FRAME 7485 ENGINE LOW OIL PRESSURE INDICATOR
7322 AIR CONDITIONER RECEIVER/DRYER 7486 PARKING BRAKE INDICATOR LIGHT
7323 ROPS/FOPS CANOPY 7488 HYDRAULIC OIL TEMPERATURE GAUGE
7324 SUSPENSION SEAT 7490 ELECTRONIC MONITORING SYSTEM/PANEL
7325 ROPS/FOPS CAB 7493 GROUND SPEED SENSOR
7327 SEAT BELT 7496 ALTERNATOR INDICATOR
7329 CAB LINER/SOUND SUPPRESSION
7330 CANOPY SOUND SUPPRESSION 7500 MAINTENANCE
7332 ELECTRIC SWITCH (MANUAL) 7501 FIRST SERVICE INTERVAL
7338 RADIO 7502 SECOND SERVICE INTERVAL
7340 WINDSHIELD 7503 THIRD SERVICE INTERVAL
7342 CAB AIR FILTER 7504 FOURTH SERVICE INTERVAL
7507 LIFT ARM SUPPORT
7400 PROTECTION DEVICES, ALARMS & INDICATORS 751B BATTERY CHARGER
7402 WARNING HORN 7524 250 SERVICE HOUR MAINTENANCE
7405 INSTRUCTION/WARNING PLATE/FILM 7525 500 SERVICE HOUR MAINTENANCE
7406 BACK-UP ALARM 7526 1000 SERVICE HOUR MAINTENANCE
7407 ACTION ALARM 7527 2000 SERVICE HOUR MAINTENANCE
7420 LOW COOLANT TEMPERATURE ALARM 7534 750 SERVICE HOUR MAINTENANCE
7421 LOW ENGINE OIL PRESSURE SHUTOFF 7542 SOS
7431 WARNING/INDICATOR LIGHT
7550 COMMON SUBJECTS
7450 GAUGES & INDICATORS 7551 BEARINGS
7451 INSTRUMENT PANEL/CONTROL PANEL 7552 GEARS
7452 AIR FILTER INDICATOR 7553 FASTENERS, CONNECTORS & HARDWARE
7453 ENGINE COOLANT TEMPERATURE GAUGE 7554 HOSES & LINES
7455 ENGINE OIL PRESSURE GAUGE 7555 SEALS & GASKETS
7459 TRANSMISSION GEAR/SHIFT INDICATOR 7556 WIRE
7462 TACHOMETER 7557 INFORMATION/IDENTIFICATION PLATES &
TRANSFERS
7463 SPEEDOMETER
7558 WEAR SLEEVES
7464 ODOMETER
7559 PAINTED SURFACES
7467 AMMETER
755R RETAINER SYSTEM
7470 COOLANT LEVEL GAUGE
7560 COMPARTMENT FLUID LEVEL
7475 OIL FILTER INDICATOR
7561 DUO-CONE SEAL
7477 TRANSMISSION/TORQUE CONVERTER
TEMPERATURE GAUGE 7562 HYDRAULIC CYLINDERS
7478 SERVICE METER 7569 TROUBLESHOOTING PROCEDURE
7479 SIGHT GAUGE 756P MAINTENANCE PARTS
7480 ELECTRIC HOUR METER 7570 PRODUCT UPDATE PROGRAM
xiii
7571 SOS ENGINE PRODUCT INFORMATION 7771 SOS “URGENT” REPORTS
7573 SOS TRANSMISSION PRODUCT INFORMATION 7851 FUEL FILTER INDICATOR
7574 SOS DRIVE TRAIN PRODUCT INFORMATION 7856 STABILITY INDICATOR
7575 SOS HYDRAULIC PRODUCT INFORMATION 7858 ANGLE INDICATOR
7576 SOS OTHER PRODUCT INFORMATION 7859 ENGINE OIL TEMPERATURE GAUGE
7577 SOS FLUID INFORMATION 7942 PERSONALITY MODULE - UPDATE ELECTRONIC
COMPONENTS
7578 SOS FILTER INFORMATION
7950 MISCELLANEOUS
7579 FLUID
79M4 OTHER ADJUSTMENTS
7581 PAINTING & LUBRICATION
7588 PRE-DELIVERY INSPECTION
7589 PRE-DELIVERY WARRANTY
7590 DELIVERY
7591 FIRST REVISIT
7592 SECOND REVISIT
7593 USER ACCEPTANCE/FIELD FOLLOW
7594 CONTRACT FIELD FOLLOW RECORDS
7595 GENERAL OVERHAUL (NO FAILURE)
7600 MACHINE ELECTRONIC CONTROLS & DATA

MANAGEMENT SYSTEMS
7606 PRODUCT LINK SYSTEM
7610 PROGRAMMABLE CONTROL
7620 SOFTWARE
7630 INTERLOCK ELECTRONIC CONTROL MODULE
7631 MACHINE SECURITY SYSTEM
7700 SERVICE CLAIM CATEGORIES
7714 ROLL OVER PROTECTION STRUCTURE
DECERTIFIED
7715 ROLL OVER PROTECTION STRUCTURE
RECERTIFIED
7729 HEUI ACTUATION (OIL)
7730 REPAIR PROCEDURE (RP) PROGRAM
7750 DEFECTIVE PARTS STOCK
7751 PRODUCT IMPROVEMENT PROGRAM (PIP)
7752 PARTS STOCK CLAIM
7754 REMANUFACTURED COMPONENT
7755 PRODUCT SUPPORT PROGRAM (PSP)
7756 SERVICE ENGINEERING REQUESTED WORK
7760 INFORMATION RECORD ONLY
7762 DELIVERY DATE/SERVICE FEE
7770 SOS GENERAL INFORMATION
xiv
SECTION 1
FRAME & ATTACHING PARTS
31200255 TL642
Before S/N TBK01167 excluding TBK01162
Figure 1-1 Frame Shrouding & Trim
48
63
46 11
9 63
8 44 12 19 49
10 11
3
2 18
4 5 51
6 43 40
4 58
66
1
7 56 65
52
53 47
54
57
66
MACHINES EQUIPPED WITH OUTRIGGERS
48
63
18 49
48
18 63 15
14
51
50
11
18 63 13
40 51 40
11 11 41 19
63 63 40
51 18 47
40 45 59
11 61
63 70
26
63
55 67
20 16
24 63 60
17
69
25 59 59 18
68 19
21
72
22
37
64
23 PAL0016
1-2 TL642 31200255

Figure 1-1 Frame Shrouding & Trim (Continued)
202
203
205
206
204
203
202
206
38
303
304
301 42 105
FRAME
106
MOUNT 107
WELDMENT 110
CAB 111
27 WALL
30 CAB 104
32 MOUNT
WELDMENT
33
31
28
29 29 34 108
UPPER FRAME 109
CAB MOUNT
MOUNT WELDMENT
35 36 101 103
LOWER
CAB
MOUNT 102
SHOWN WITH
WORK LIGHT
PAP22501
31200255 TL642 1-3


Item Part Number Qty. Description Rev.
1 298-1535 1 ENGINE COVER, (includes items 2, 3, 4, 6, 7, 8, 9, 43, 44, 52, 53, 54, 57, 58, I
65 & 66)
2 303-8660 14 HEX HD CAPSCREW, 8X3/4
3 1 PROP BRACKETS
4 303-8567 2 PROP CLIPS
5 298-8777 1 MIRROR MOUNT BACK PLATE
6 303-8661 1 GAS PROP
7 303-4981 2 BALL STUD, 13mm
8 305-5497 1 HINGE, 36 IN
9 6 SOCKET BUTTON HD CAPSCREW, 3/8-16X1-1/4
10 153-1776 1 MIRROR
11 297-7032 15 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
12 298-8612 1 MIRROR BRACKET WELDMENT
13 298-6870 1 HORN
14 298-1586 1 LOCKWASHER, 5/16
15 298-7990 1 HEX HD CAPSCREW, 5/16-18X1/2, GR5
16 298-8205 1 LATCH BRACKET
17 298-8124 1 LATCH MOUNTING BRACKET
18 298-7374 12 FLAT WASHER, 3/8
19 298-8049 5 HEX NUT, 3/8-16
20 298-7897 4 WHIZ-LOCK SCREW, 3/8-16X1-1/2
21 298-7913 4 HEX HD CAPSCREW, 1/8X3-1/2
22 298-7875 4 WASHER
23 303-4989 1 COUNTERWEIGHT, (without pintle hook)
308-7035 1 COUNTERWEIGHT, (with pintle hook)
24 298-7293 1 BACK-UP ALARM
25 298-8048 2 HEX NUT, 5/16-18
27 298-1746 2 REBOUND WASHER
28 298-8053 2 HEX NUT, 7/8-9
29 298-8581 4 SHOCK MOUNT
30 298-1750 2 HARDENED WASHER
31 298-7845 2 HEX HD CAPSCREW, 7/8-9X5
32 303-4744 4 HEX HD CAPSCREW, 3/4-10X3-3/4
33 298-7976 4 HARD WASHER, 13/16
34 298-7030 4 CAB ISOLATOR MOUNT
35 298-1740 4 TAIL WASHER
36 298-8052 4 HEX LOCKNUT, 3/4-10
37 298-8119 1 OIL PAN COVER
38 299-0402 Ref CAB FENDER, (no longer available, use 1001145754 for replacement)
40 298-7380 15 LOCKWASHER, 3/8
41 298-8126 1 PLATE VALVE COVER
42 Ref CAB ASSY, (see Figure 6-1 for details)
43 5B-3180 1 WHIZ-LOCK NUT, 5/16-18
44 298-1579 6 LOCK NUT, 3/8-16
45 303-5003 1 TANK BRACKET
46 298-1628 6 FLAT WASHER, 3/8
47 303-5007 1 FRAME WELDMENT, (without outriggers)
310-8443 1 FRAME WELDMENT, (with outriggers)
1-4 TL642 31200255


48 298-8034 10 SOCKET BUTTON HD CAPSCREW, 3/8-16X3/4
49 298-8267 1 FRONT COVER, (without outriggers)
303-4890 1 FRONT COVER, (with outriggers)
50 298-8140 1 COVER MAIN VALVE
51 298-1609 8 NUT
52 303-4836 1 LATCH, (includes items 53 & 54)
5P-8500 1 KEY
53 208-8469 4 LOCKNUT
54 298-7363 4 LOCKWASHER
55 298-7373 2 FLAT WASHER, 5/16
56 5B-3180 1 HEX NUT, 5/16-18
57 304-3805 1 PERFORATED SCREEN
58 304-3177 1 EXHAUST SCREEN KIT
59 298-7976 16 HARDENED WASHER, 3/4
60 303-4966 1 ENGINE POD WELDMENT
61 297-7084 18 HEX HD CAPSCREW, 3/4-10X2
63 AR LOCTITE® 242TM
65 303-8654 13 ft BULB SEAL
66 304-2618 1 ADHESIVE KIT, (includes 3 tubes & applicator), (enough to do exhaust screen kit)
67 298-1360 2 WHIZ-LOCK CAPSCREW, 3/8-16X1-1/4
68 8T-9311 4 HEX HD CAPSCREW, 3/4-10X4-1/2, GR5
69 298-8052 4 HEX NUT, 3/4-10
70 299-0387 60 in TRIM-LOK
71 8T-7008 3 HEX HD CAPSCREW, 3/8-16X3, GR5, (not shown)
315-3423 1 LH MIRROR INSTALLATION, (includes items 101 thru 111), B

(Before S/N TBK00765)
323-1647 1 LH MIRROR INSTALLATION, (includes items 102, 103, 108 & 109), B
(S/N TBK00765 & After)
101 315-3422 1 MIRROR BRACKET
102 395-2648 1 MIRROR MOUNT ARM ASSY
103 317-0089 1 MIRROR HEAD
104 317-0090 AR DOUBLE SIDED TAPE
105 315-3424 1 BOLT, 1/2-13
106 298-7375 1 FLAT WASHER, 1/2
107 303-4799 1 LOCKWASHER, 1/2
108 8T-4970 2 HEX HEAD CAPSCREW, M6X1X14mm, GR8.8
109 3B-4504 2 LOCKWASHER, M6
110 298-8050 1 HEX NUT, 1/2-13
111 298-1755 1 SPACER
331-2459 Ref SKID PLATE INSTALLATION, (not available to order, see items 202 thru 206 for B
service)
202 298-7380 6 LOCKWASHER, 3/8
204 331-2456 1 SKID PLATE
205 331-2457 3 SKID PLATE CLAMP
31200255 TL642 1-5


206 303-4743 6 HEX HD CAPSCREW, 3/8-16X1-1/4
465-7801 1 THERMOFORMED FENDER ASSY, (includes items 301 thru 304) B

303 457-5875 1 THERMOFORMED FENDER
304 462-0605 1 FENDER PLATE
1-6 TL642 31200255


31200255 TL642 1-7

S/N TBK01167 & After including TBK01162
2
4 604
25 605
607
609 1
19
403
405
406
604 402
605 401
608 404
404
962
601
602 960
603 961
650
959
651
828
827
501
825
826
829 726
728
827 731
830 826
831 831 832
826 827 830 25
29
830
28
606
831
725
24 15
727 501 16
11
729
732 9 10
8
730 12
713
13
27 15 712
724 16
723
502
201
301 1046
1031
1028 PAP22671
1030
1-8 TL642 31200255

31200255 TL642 1-9


364-5671 Ref ENGINE COVER INSTALLATION, (not available to order, see items 1 thru 29 for I
service)
1 364-5674 1 ENGINE COVER, (includes items 601 thru 609) I
2 298-7365 10 WASHER, 3/8
4 297-7031 10 HEX HD CAPSCREW, 3/8-16X1, GR5
8 364-5679 1 LATCH MOUNT BRACKET
9 303-4751 4 SCREW, 3/8-16X1-1/2
10 364-5678 1 LATCH CATCH BRACKET
11 298-1360 2 SCREW, 3/8-16X1-1/4
12 298-7374 2 WASHER, 3/8
13 298-8049 2 HEX NUT, 3/8-16
15 298-7378 8 LOCKWASHER, 1/4
16 0S-1616 8 HEX HD CAPSCREW, 1/4-20X1-7/8, GR5
19 364-5698 Ref RH MIRROR INSTALLATION, (not available to order, see items 401 thru 406
for service)
20 Ref AIR FILTER INTAKE ADAPTER, (not shown), (see Figure 4-7 for details)
21 Ref FOAM SEAL, (not shown), (see Figure 4-7 for details)
22 Ref BAND CLAMP, (not shown), (see Figure 4-7 for details)
24 3 ENGINE HOOD SHIM
25 1 HOOD HINGE SUPPORT PLATE
27 1 GAS STRUT REAR BRACKET
28 1 GAS STRUT FRONT BRACKET
29 384-3145 1 HOOD HINGE MOUNT PLATE
48 350-2521 1 RISER WELDMENT
364-5703 Ref CAB INSTALLATION, (not available to order, see items 103 thru 112 for service) D
104 352-4588 2 WASHER
105 298-8581 4 SHOCK MOUNT
107 298-8053 2 HEX NUT, 7/8-9
109 298-1631 4 WASHER, 3/4
110 298-7030 4 CENTER MOUNT
111 298-1740 4 WASHER
112 298-8052 4 HEX NUT, 3/4-10
150 Ref CAB ASSY, (see Figure 6-1 for details)
151 418-3398 1 LH CAB MIRROR INSTALLATION, (includes items 152 thru 155) C
152 8T-4138 2 HEX HD CAPSCREW, M6X20, GR8.8
153 441-6962 1 RECTANGULAR MIRROR
154 3B-4504 2 LOCKWASHER, M6
155 418-3397 1 MIRROR ARM
201 303-4989 1 COUNTERWEIGHT, (without pintle hook)
301 308-7035 1 COUNTERWEIGHT, (with pintle hook)
401 0S-1616 2 HEX HD CAPSCREW, 1/4-20x1-7/8, GR5
402 298-0549 2 HEX LOCK NUT, 1/4-20, GR2
403 298-0565 2 PLUG
404 298-7372 4 WASHER, 1/4
405 309-2991 1 MIRROR
1-10 TL642 31200255


406 364-5697 1 MIRROR BRACKET
501 1 FRAME WELDMENT, (with outrigger)
1 FRAME WELDMENT, (without outrigger)
502 360-6624 1 ENGINE POD
551 299-0402 Ref CAB FENDER, (no longer available, use 1001145754 for replacement)
601 303-4836 1 COMPRESSION LATCH, (includes items 650 & 651)
5P-8500 1 KEY
602 8T-4205 4 WASHER, 6mm
603 208-8469 4 HEX LOCK NUT, M6X1
604 298-7365 8 WASHER, 3/8
605 298-0570 8 BUTTON HD SCREW, 3/8-16X1
606 364-5685 2 GAS SPRING
607 364-5686 1 ENGINE COVER FRONT HINGE
608 364-5687 1 ENGINE COVER REAR HINGE
609 364-5688 1 ENGINE COVER SUPPORT BAR
650 208-8469 4 LOCKNUT
712 8 HEX HD CAPSCREW, 7/8-9X2-1/2, GR8
713 298-7395 8 WASHER, 7/8
723 298-7875 4 WASHER
724 298-7913 4 HEX HD CAPSCREW, 1/8X3-1/2
727 298-7363 2 WASHER, 1/4
728 298-7379 1 LOCKWASHER, 5/16
729 298-7293 1 BACKUP ALARM
730 298-7900 2 HEX LOCK NUT
731 298-6870 1 HORN
732 367-4967 1 MOLDED RESISTOR
825 360-7796 1 FRONT COVER
826 298-1609 10 TINNERMAN NUT
827 298-7374 10 WASHER, 3/8
828 7U-4898 4 BUTTON HD SCREW, 3/8-16X3/4
829 298-8140 1 MAIN VALVE COVER
830 298-7380 9 LOCKWASHER, 3/8
832 394-8733 1 VALVE COVER PANEL
959 298-1609 10 TINNERMAN NUT
960 298-7374 10 WASHER, 3/8
961 298-7380 13 LOCKWASHER
1028 298-7342 6 WHIZ-LOCK SCREW, 416-18X3/4
1030 360-6618 1 ENGINE DRAIN COVER
1031 360-6619 1 COOLER HOSES COVER
1046 384-0204 1 FILTER COVER PLATE
465-7801 1 THERMOFORMED FENDER ASSY, (includes items 1151 thru 1154) B

1153 457-5875 1 THERMOFORMED FENDER
31200255 TL642 1-11


1154 462-0605 1 FENDER PLATE
1-12 TL642 31200255


31200255 TL642 1-13

Figure 1-2 Axle Mounting
4
3
3
4 2
3
3
2 PAL0020
1-14 TL642 31200255

Figure 1-2 Axle Mounting

1 Ref FRONT AXLE ASSY, (see Figure 5-1 for details)
2 298-1751 8 HEX HD CAPSCREW, 3/4-10X5, GR8, (Loctite & torque to 340-365 lb-ft)
3 298-1631 16 HARDENED FLAT WASHER, 3/4
4 298-8052 8 HEX NUT, 3/4-10
5 Ref REAR AXLE ASSY, (see Figure 5-11 for details)
31200255 TL642 1-15

Figure 1-3 Outrigger Mounting, (if equipped)
12
13
15
16
15
16 7
14
11 4
8 12 15
16
15 10
16
PAP22720
1-16 TL642 31200255

Figure 1-3 Outrigger Mounting, (if equipped)

345-2161 1 OUTRIGGER ASSY, (includes all items) D
2 299-0277 2 ARM WELDMENT
3 299-0278 2 OUTRIGGER SHOE
4 Ref OUTRIGGER CYLINDER & VALVE, (see Figure 9-13 for details)
6 298-8429 2 OUTRIGGER CYLINDER PIN
7 298-8430 2 ARM PIN
8 298-8431 2 SHOE PIN
9 298-6849 2 KEEPER
12 3K-6060 4 HEX LOCKNUT, 3/8-16
13 298-0574 2 SOCKET HD CAPSCREW, 3/8-16X4-1/2, GR8
14 303-4799 4 LOCKWASHER, 1/2
15 298-1612 4 LUBE FITTING, STRAIGHT, 1/8
17 Ref HOSE ASSY, (not shown), (see Figure 8-12 for details)
31200255 TL642 1-17

This Page Intentionally Left Blank
1-18 TL642 31200255

SECTION 2
BOOM
31200255 TL642
BOOM
Figure 2-1 First Boom Section
6
27
26
5
3 7
4
1
2
28
8
22 9
21
1
10
20 24
11
1 25
12
19
18
13
16 15
17
14
NOTE:
COAT ANCHOR BOLT THREADS ON ITEMS 2 & 12 WITH CAT
ADVANCED TETRIMOLY NLGI GRADE-2.
TIGHTEN TO COLLAPSE WASHERS.
COAT BORE’S FOR ITEM 8 WITH CAT THREAD LUBRICANT.
PAP22470
2-2 TL642 31200255

BOOM
Figure 2-1 First Boom Section

1 304-2658 1 FIRST BOOM SECTION
2 Ref CHAIN CLEVIS ROD, (see Figure 2-7, item 4 for details)
3 298-8578 1 STRONG BACK
4 298-1786 8 SPRING WASHER, 7/8
5 298-1754 2 HEAVY HEX NUT, 7/8-14, (torque to 100-110 lb-ft)
7 331-3810 1 REAR COVER
8 Ref EXTEND/RETRACT CYLINDER PIN, (see Figure 9-2 for details)
9 298-7368 8 FLAT WASHER, 5/8
10 298-8009 8 HEX HD CAPSCREW, 5/8-11X1-1/2, GR5, (torque to 140-155 lb-ft)
11 298-7027 1 BOOM PIVOT PIN
12 Ref CHAIN ANCHOR, (see Figure 2-3, item 12 for details)
13 298-6922 1 ANCHOR PLATE
15 298-7367 4 FLAT WASHER, 1/2
16 298-8063 1 HEX JAM NUT, 5/8-18, (torque to 100-110 lb-ft)
17 Ref SECOND BOOM SECTION, (see Figure 2-3 for details)
18 298-8059 1 HEX NUT, 5/8-18
19 298-1781 8 SPRING WASHER, 5/8
20 298-7031 2 BOOM PIVOT BUSHING
22 Ref PUSH BEAM ASSY, (see Figure 2-7 for details)
25 298-8070 1 HEX NUT, 5/8-11
26 298-7380 2 SPRING LOCKWASHER, 3/8
27 298-7374 2 FLAT WASHER, 3/8
28 331-1596 2 HEX HD FLANGE SCREW, 3/8-16X1-1/4, GR5
31200255 TL642 2-3

BOOM
Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section)
16
5
13
14
11 15
5
12
10
5
9
8
19
1
7 17
18 2
2
2 3
21 4
PAL1170 20
SERVICE NOTES:
1. ADD BEARING PAD SHIMS & SPACERS AS REQUIRED TO SHIM BOOM TO
WITHIN 1/16 INCH OF A TIGHT FIT. WHENEVER A SHIM IS USED WITH A PAD,
A SPACER MUST BE INSERTED BETWEEN PAD & SHIM. NO PADS SHALL SIT
DIRECTLY ON SLOTTED SURFACE OF SHIMS.
2. THE LENGTH OF PAD BOLTS DEPEND ON THE AMOUNT OF SHIMS USED.
BOLT CANNOT EXCEED PAST CHAMFER ON BEARING PAD.
3. ADD CAT ADVANCED TETRIMOLY-NLGI GRADE-2 , TO ALL BEARING PAD
SLIDE AREAS.
4. USE CAT THREADLOCK ON ALL BOLT THREADS.
2-4 TL642 31200255

BOOM
Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section)
1 Ref FIRST BOOM SECTION, (see Figure 2-1 for details)
4 4 HEX HD CAPSCREW OPTIONS, GR5, (torque to 76-86 lb-ft)
297-7069 AR 1/2-20X1-1/4
297-7070 AR 1/2-20X1-1/2
6 364-1064 2 BEARING PAD
7 298-7014 1 MOUNT PLATE
8 298-1729 2 SPACER
9 2 SHIM OPTIONS
298-1726 AR 2X8X.0598
298-1727 AR 2X8X.0359
297-7056 AR 3/8-24X3/4
298-8014 AR 3/8-24X7/8
298-8015 AR 3/8-24X1
298-8015 AR 3/8-24X1
298-8016 AR 3/8-24X1-1/4
13 4 SHIM OPTIONS
298-1787 AR 2X4X.0598
298-1788 AR 2X4X.0359
14 298-1728 4 SPACER
17 298-1732 2 SPACER
18 AR SHIM OPTIONS
298-1736 AR 2X8X.0598
298-1737 AR 2X8X.0359
20 298-1613 2 LUBE FITTING, STRAIGHT, 1/4-28
21 2 LUBE BOLT OPTIONS, (torque to 45-50 lb-ft)
298-1626 AR 1/2-20X1-1/4
298-1689 AR 1/2-20X1-1/2
31200255 TL642 2-5

BOOM
Figure 2-3 Second Boom Section
3
2 24
4
5
21
20
22 19
20
23
19
18 6
17 7
9
10
16 11 8
15
1
14 9
25
26
13
12 10 11
PAL1150
NOTE:
FOR PART NUMBER & MOUNTING HARDWARE OF ITEM 13
REFER TO FIGURE 2-1, ITEMS 13 THRU 15.
2-6 TL642 31200255

BOOM
Figure 2-3 Second Boom Section

1 300-6116 1 SECOND BOOM SECTION
2 298-6862 2 PUSH BEAM PIN
4 303-4799 2 LOCKWASHER, 1/2
5 299-6658 1 HOSE RETAINER, (includes the following items)
298-7011 1 LH HOSE RETAINER
298-7067 1 PAD
298-8030 4 SOCKET FLAT HD CAPSCREW, #10-24X5/8
298-8067 4 HEX NUT, #10-24
6 Ref RETRACTION SHEAVE PIN, (see Figure 8-9 for details)
8 298-6830 1 RETAINING RING
9 299-0853 1 LEAF CHAIN 643
10 298-7108 2 ANCHOR PIN
12 303-4929 1 CHAIN ANCHOR
13 Ref ANCHOR PLATE, (see Figure 2-1, item 13 for details)
14 Ref THIRD BOOM SECTION, (see Figure 2-5 for details)
15 Ref LEAF CHAIN 866, (see Figure 2-7, item 101 for details)
16 Ref CLEVIS 866-634, (see Figure 2-7, item 102 for details)
17 298-7380 1 LOCKWASHER, 3/8
19 298-1741 AR THRUST WASHER
298-1742 AR THRUST WASHER
20 298-8576 2 SEAL
21 298-7069 1 RETRACT ROLLER ASSY, (includes items 20 & 22)
22 303-5001 1 BUSHING
23 298-7246 1 HOSE SHEAVE PULLEY
24 298-7375 2 FLAT WASHER, 1/2
25 300-6071 1 CHAIN INSTALLATION, (includes items 9 thru 12 & item 26) C
26 AR CAT THREAD LUBRICANT
31200255 TL642 2-7

BOOM
Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)
11
8 9 10 13
12
14
17
3 15
7 2
22
25 23
5 18
22
3 16
6 26
3
27
4 8 9
22
2
24 1
3
21
20 10
19
PAL1180
SERVICE NOTES:
1. ADD BEARING PAD SHIMS & SPACERS AS REQUIRED TO SHIM BOOM TO WITHIN
1/16 INCH OF A TIGHT FIT. WHENEVER A SHIM IS USED WITH A PAD, A SPACER
MUST BE INSERTED BETWEEN THE PAD & SHIM. NO PADS SHALL SIT DIRECTLY
ON SLOTTED SURFACE OF SHIMS.
2. THE LENGTH OF PAD BOLTS DEPEND ON THE AMOUNT OF SHIMS USED. BOLT
CANNOT EXTEND PAST CHAMFER ON BEARING PAD.
3. ADD CAT ADVANCED TETRIMOLY-NLGI GRADE-2, TO ALL BEARING PAD SLIDE
AREAS.
2-8 TL642 31200255

BOOM
Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)
1 Ref SECOND BOOM SECTION, (see Figure 2-3 for details)
297-7056 AR 3/8-24X3/4
298-8014 AR 3/8-24X7/8
298-8015 AR 3/8-24X1
5 298-1732 2 SPACER
6 2 SHIM OPTIONS
298-1726 AR 2X8X.0598
298-1727 AR 2X8X.0359
8 6 SHIM OPTIONS
298-1787 AR 2X4X.0598
298-1788 AR 2X4X.0359
9 298-1728 4 SPACER
11 297-7038 4 HEX HD CAPSCREW, 1/2-13X7/8, GR5, (torque to 76-86 lb-ft)
12 298-7367 4 FLAT WASHER, 1/2
14 299-0493 2 SPACER
298-1733 AR SPACER
15 298-1735 AR SHIM, 2X8X.0359
297-7060 AR 3/8-24X1-3/4
297-7061 AR 3/8-24X2
298-8012 AR 3/8-24X1/2
297-7055 AR 3/8-24X5/8
297-7056 AR 3/8-24X3/4
18 298-1615 2 LUBE FITTING, 90 DEGREE, 1/4-28
20 298-1730 2 SPACER
21 2 SHIM OPTIONS
298-1789 AR 2X4X.0598
298-1790 AR 2X4X.0359
298-1626 AR 1/2-20X1-1/4
298-1689 AR 1/2-20X1-1/2
24 4 HEX HD CAPSCREW OPTIONS, (torque to 76-86 lb-ft)
299-7118 AR 1/2-20X5/8
298-8019 AR 1/2-20X3/4
297-7067 AR 1/2-20X7/8
298-8019 AR 1/2-20X3/4
297-7067 AR 1/2-20X7/8
297-7068 AR 1/2-20X1
31200255 TL642 2-9

BOOM
Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section) (Continued)
297-7069 AR 1/2-20X1-1/4
297-7070 AR 1/2-20X1-1/2
27 298-1729 2 SPACER
2-10 TL642 31200255

BOOM
Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section) (Continued)
31200255 TL642 2-11

BOOM
Figure 2-5 Third Boom Section
11
10
9
3
4
3
7 11
2 3 5
14 8
13
12
1
11
101
102
1
103
104
SERVICE NOTES:
A SPACER MUST BE INSERTED BETWEEN THE PAD & SHIM. NO PADS SHALL
SIT DIRECTLY ON SLOTTED SURFACE OF SHIMS.
BOLT CANNOT EXTEND PAST CHAMFER ON BEARING PAD.
3. ADD CAT ADVANCED TETRIMOLY-NLGI GRADE 2, TO ALL BEARING PAD
SLIDE AREAS.
4. USE LOCTITE® 242TM ON ALL BOLT THREADS.
207
PAL1122
2-12 TL642 31200255

BOOM
Figure 2-5 Third Boom Section

1 298-8718 1 THIRD BOOM SECTION
2 297-7030 2 HEX HD CAPSCREW, 3/8-16X7/8, GR5, (torque to 28-30 lb-ft)
3 298-7365 6 FLAT WASHER, 3/8
4 298-7016 1 GUIDE BAR
5 298-8579 1 PUSH BEAM BEARING PAD
6 299-0401 1 CHAIN RETAINER
7 9B-7237 2 HEX HD CAPSCREW, 3/8-16X1-1/4, (torque to 25-30 lb-ft)
8 Ref CLEVIS 866-634, (see Figure 2-7, item 102 for details)
10 Ref PUSH BEAM ASSY, (see Figure 2-7 for details)
11 Ref LEAF CHAIN 866, (see Figure 2-7, item 101 for details)
12 298-7063 1 ANCHOR PIN
14 298-7380 1 LOCKWASHER, 3/8
340-4184 Ref FRONT BOOM COVER INSTALLATION, (if equipped), A

(not available to order, see items 101 thru 104 for service)
102 442-0467 1 LANYARD CABLE
103 340-4180 1 COMPRESSION LATCH
104 340-4182 1 FRONT BOOM COVER
207 298-8451 4 BUSHING
31200255 TL642 2-13

BOOM
Figure 2-6 Bearing Pads, Spacers & Shims, (Third Boom Section)
12
16
1
15
13
11
14
2 8
9
10 PAL1130
SERVICE NOTES:

A SPACER MUST BE INSERTED BETWEEN THE PAD & SHIM. NO PADS SHALL
SIT DIRECTLY ON SLOTTED SURFACE OF SHIMS.
BOLT CANNOT EXTEND PAST CHAMFER ON BEARING PAD.
3. ADD CAT ADVANCED TETRIMOLY-NLGI GRADE-2, TO ALL BEARING PAD
SLIDE AREAS.
2-14 TL642 31200255

BOOM
Figure 2-6 Bearing Pads, Spacers & Shims, (Third Boom Section)
3 298-1733 2 SPACER
4 2 SHIM OPTIONS
298-1734 AR 2X8X.0598
298-1735 AR 2X8X.0359
297-7069 AR 1/2-20X1-1/4, GR5
297-7070 AR 1/2-20X1-1/2, GR5
297-7055 AR 3/8-24X5/8, GR5
297-7056 AR 3/8-24X3/4, GR5
298-8014 AR 3/8-24X7/8, GR5
8 298-1789 2 SHIM, 2X4X.0598
9 298-1730 2 SPACER
11 4 SOCKET BUTTON HD CAPSCREW OPTIONS, (torque to 28-30 lb-ft)
298-8037 AR 3/8-24X1
298-8038 AR 3/8-24X1-1/4
14 298-1731 2 SPACER
15 298-1615 2 LUBE FITTING, 45 DEGREE, 1/4-28
298-1626 AR 1/2-20X1-1/4
298-1689 AR 1/2-20X1-1/2
31200255 TL642 2-15

BOOM
Figure 2-7 Push Beam/Extend Chain & Roller Assembly
NOTE: THE CHAIN CLEVIS ROD (ITEM 4),

ATTACHES TO THE STRONG BACK
(ITEM 3) IN FIGURE 2-1.
7
4
8
NOTE: SEE FIGURE 2-5 FOR PUSH 16
BEAM, CHAIN RETAINER &
BEARING PADS. 10 20
3
101 22 312
8 103
21 105
102
104
3
15 101
1 19
NOTE: THE CLEVIS ROD (ITEM 102), SEATS IN
9 1 THE REAR OF THE THIRD BOOM
SECTION, ILLUSTRATED IN FIGURE 2-5.
5
14
6
13 12
203
18
202 2
203 8
11
7
17 PAL1111
2-16 TL642 31200255

BOOM
Figure 2-7 Push Beam/Extend Chain & Roller Assembly

300-6073 1 PUSH BEAM ASSY, (includes items 1 thru 22) B
1 AR CAT THREAD LOCK
3 304-3165 Ref LEAF CHAIN ASSY, (not available to order, see items 101 thru 105 for C
service)
4 305-3763 1 CHAIN CLEVIS ROD
6 303-4799 2 LOCKWASHER, 1/2
8 AR CAT ADVANCED TETRIMOLY-NLGI GRADE-2
9 298-8062 1 HEX NUT, 1-3/8-12, (torque to 155-195 lb-ft)
10 298-7312 2 SNAP RING, 3/8
12 298-1650 1 SHIM
13 298-1651 1 SHIM
14 298-6920 1 KEEPER
15 298-6921 1 TAB WASHER
16 Ref EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details)
17 298-7022 1 EXTEND SHEAVE PIN
18 298-7028 1 CHAIN ROLLER ASSY, (includes items 202 & 203)
19 298-1739 1 HARD WASHER
20 298-8257 13 ft UHMW TAPE
21 298-8767 1 PUSH BEAM WELDMENT
22 298-7106 1 ANCHOR PIN
101 298-8583 1 LEAF CHAIN 866
102 303-4935 1 CLEVIS 866-634
103 298-7107 1 ANCHOR PIN
104 298-7312 2 SNAP RING, 3/8
202 303-5000 1 BUSHING
203 298-7032 2 SEAL
312 Ref ANCHOR PIN, (see Figure 2-5 for details)
31200255 TL642 2-17

BOOM
Figure 2-8 Quick Coupler Assembly
7 6
9 101
8
5
102
3
1
8
7
9
3
14
4
11
12
10
13
SERVICE NOTE:
USE LOCTITE® 242TM ON ALL BOLT THREADS.
PAL1251
2-18 TL642 31200255

BOOM
Figure 2-8 Quick Coupler Assembly

304-3176 1 QUICK COUPLER ASSY, (includes items 1 thru 14) C
1 303-4926 1 QUICK ATTACH COUPLER ASSY, (Before S/N TBK01134)
365-9208 1 QUICK ATTACH COUPLER ASSY, (S/N TBK01134 & After)
2 298-8734 1 HEAD PIN ASSY
3 298-8724 1 PIN ASSY
4 174-2844 1 PIN
5 298-7057 1 PIN WELDMENT
6 298-1612 2 GREASE FITTING, STRAIGHT
10 300-6103 1 DUST CAP
11 300-6078 1 FEMALE QUICK DISCONNECT COUPLING
12 295-8469 1 DUST PLUG
13 300-6079 1 MALE QUICK DISCONNECT COUPLING
14 300-6095 2 FITTING
102 Ref TILT CYLINDER, (see Figure 9-3 for details)
31200255 TL642 2-19

BOOM
Figure 2-9 Hydraulic Quick Coupler Assembly
14
102
105
105
111 19
S/N TBK01134 & AFTER
2
13
8
12
15 102
105
9
1
4
19
103 101
104
106
108
109
15
106 8 17
107 10 11 18
110 12 20
15 21
16 6
5 202 201 7
PAL1201
2-20 TL642 31200255

BOOM
Figure 2-9 Hydraulic Quick Coupler Assembly

304-2595 1 HYDRAULIC QUICK COUPLER ASSY, (Before S/N TBK01134), F
(includes items 1 thru 21)
365-9209 1 HYDRAULIC QUICK COUPLER ASSY, (S/N TBK01134 & After), A
(includes items 1 thru 10 & 12 thru 21)
1 303-4926 1 QUICK COUPLER ASSY, (Before S/N TBK01134)
365-9208 1 QUICK COUPLER ASSY, (S/N TBK01134 & After)
2 298-8734 1 HEAD PIN ASSY
4 298-7228 1 CYLINDER COVER, (Before S/N TBK01134)
365-9207 1 CYLINDER COVER, (S/N TBK01134 & After)
5 298-7356 2 CONNECTOR
6 308-0608 2 DOWEL PIN
7 298-0407 2 QUICK ATTACH PIN
9 298-1358 2 SERRATED HEX HD SCREW, 3/8-16X3/4
10 298-7057 1 WELDMENT PIN
11 465-7068 AR FLEX TRIM SHIELD, (Before S/N TBK01134)
13 298-1612 2 GREASE FITTING, (straight), 1/8
14 299-1349 1 QUICK COUPLER VALVE ASSY, (includes items 101 thru 111) G
16 236-4442 1 QUICK COUPLER CYLINDER ASSY, (includes items 201 thru 202) B
17 298-7437 1 CLAMP SET
18 299-6644 1 COVER PLATE
19 298-0413 2 HOSE ASSY, (Before S/N TBK01134)
365-9211 2 HOSE ASSY, (S/N TBK01134 & After)
21 299-6624 AR FLEX TRIM SHIELD
101 226-6494 1 QUICK COUPLER VALVE
102 226-6494 2 CONNECTOR, (Before S/N TBK01134)
298-0471 1 CONNECTOR, (S/N TBK01134 & After)
103 298-0466 2 CONNECTOR
104 298-0414 2 SWIVEL ADAPTER
105 298-0416 2 STRAIGHT THREAD REDUCER/EXPANDER
106 300-6095 2 ELBOW, 90 DEGREE
109 300-6103 1 DUST CAP
110 295-8469 1 DUST PLUG
111 309-6353 1 ELBOW, 90 DEGREE, (includes o-ring)
201 Ref QUICK COUPLER CYLINDER, (see Figure 9-12 for details)
202 299-0308 1 CHECK PILOT VALVE
299-0285 1 SEAL KIT
31200255 TL642 2-21

BOOM
2-22 TL642 31200255

SECTION 3
ATTACHMENTS
31200255 TL642
ATTACHMENTS
Figure 3-1 50 Inch & 72 Inch Carriage Assembly
1 3
4
5
101
1 3
4
5
PAP13220
3-2 TL642 31200255

ATTACHMENTS
Figure 3-1 50 Inch & 72 Inch Carriage Assembly

301-9757 1 50 IN CARRIAGE ASSY, (includes items 1 thru 6) B
301-9758 1 72 IN CARRIAGE ASSY, (includes items 1 thru 6) A
2 303-4782 2 LOCKNUT, 5/8
3 303-4957 1 FORK PIN, (50 IN carriage)
303-4958 1 FORK PIN, (72 IN carriage)
4 303-4988 2 COLLAR
5 NSS 1 CARRIAGE WELDMENT
6 NSS 1 S/N PLATE
101 Ref FORK, (see Figure 3-2 for details)
31200255 TL642 3-3

ATTACHMENTS
Figure 3-2 Forks
PAL1210
3-4 TL642 31200255

ATTACHMENTS
Figure 3-2 Forks

301-9752 2 48 IN CUBING FORK, 2X2, 3,880 lbs. A
301-9755 2 48 IN PALLET FORK, 2.36X4, 10,950 lbs. A
301-9753 2 48 IN PALLET FORK, 2.36X5, 13,700 lbs. A
301-9754 2 60 IN LUMBER FORK, 2.36X6, 16,300 lbs. A
301-9756 2 60 IN LUMBER FORK, 1-3/4X7, 10,800 lbs. A
324-5262 2 60 IN LUMBER FORK, 2X7, 13,700 lbs. A
311-2854 2 DUAL TAPER FORKS, 2X6X72, 11,300 lbs. A
397-6114 2 90 IN FORK EXTENSION, (not shown), (includes items 1 & 2) A

1 491-2597 1 PIN, (not shown)
2 491-2599 1 CLIP, (not shown)
N1 Note Ref FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY
DECREASES CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF
THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR
MACHINE’S CAPACITY DO NOT INCREASES ATTACHMENT OR
MACHINE’S CAPACITY.
N2 Note Ref PLEASE CONSULT THE LOCAL CATERPILLAR DEALER TO DETERMINE
THE CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE
ASSEMBLY & APPLICATION.
31200255 TL642 3-5

ATTACHMENTS
Figure 3-3 Winch Installation
1 9
8 11
9 12
11 9
11
13
20
B B
A
3
17 10
19 14
21 15
5 19
27
28 24
18 29
6 19 19
2
4
A VIEW A-A
7
AUXILIARY LINE
AUXILIARY LINE
"DOWN/LEFT"
"UP/RIGHT"
NOTE: USE LOCTITE® 242TM ON ALL BOLT THREADS.
21 10 25 26 24
22
20 PAL0740
VIEW B-B
3-6 TL642 31200255

ATTACHMENTS
Figure 3-3 Winch Installation

305-3768 1 WINCH INSTALLATION, (includes all items) B, 4
1 303-4999 1 WINCH MOUNTING PLATE
2 303-4898 1 WINCH HOOK STOWAGE
3 Ref WINCH WITH MOTOR, (see Figures 12-2 & 12-3 for details)
4 299-0362 1 HOOK & BALL
5 298-7055 1 CABLE
6 298-6832 1 WIRE ROPE CLIP, 7/16
7 298-1660 1 CAUTION DECAL
9 298-1630 6 HARDENED WASHER
10 Ref PRESSURE REDUCER VALVE, 1360 PSI, (see Figure 12-4 for details)
11 298-8051 6 HEX NUT, 5/8-11
12 7X-0347 2 HEX HD CAPSCREW, 5/8-11X2-1/4, GR8, (torque to 200-215 lb-ft)
15 298-1586 2 FLAT WASHER, 5/16
17 300-6078 1 FEMALE QUICK DISCONNECT
18 300-6079 1 MALE QUICK DISCONNECT
19 304-2581 2 HOSE ASSY
20 304-2582 1 HOSE ASSY
21 350-0995 1 HOSE ASSY
26 298-0497 1 SWIVEL NUT RUN TEE, 1/2 TUBE
28 298-7365 4 FLAT WASHER, 3/8
29 298-8049 4 HEX NUT, 3/8-16
31200255 TL642 3-7

ATTACHMENTS
Figure 3-4 50 Inch & 72 Inch Side Tilt Carriage Assembly
22
26
27
6
25
25
4
29
28
15
18
24
5
11
14
2
3
7
8
23
21
19
20 12
13
3
9
10
16 FRONT VIEW
22 OF CARRIAGE
17
15 4
18
24
2
11
5
14
3
7
8
23
21
19
20 PAP5010
3-8 TL642 31200255

ATTACHMENTS
Figure 3-4 50 Inch & 72 Inch Side Tilt Carriage Assembly

309-4315 1 50 IN SIDE TILT CARRIAGE ASSY, (includes items 1 thru 29) J
309-4316 1 72 IN SIDE TILT CARRIAGE ASSY, (includes items 1 thru 29) J
4 309-4320 1 50 IN CARRIAGE
309-4316 1 72 IN CARRIAGE
5 303-4782 2 NYLON COLLAR LOCKNUT, 5/8-11
6 303-4957 1 FORK PIN, (50 IN carriage)
303-4958 1 FORK PIN, (72 IN carriage)
7 309-4322 2 CYLINDER PIN
8 309-4323 2 KEEPER, 1/2
9 298-7392 1 FLAT WASHER, 1/2
11 303-4988 2 FORK COLLAR
12 309-4311 2 WEAR PAD ASSY
13 309-4312 AR SHIM
14 375-2016 1 CARRIAGE PIVOT BASE
15 309-4317 1 HYDRAULIC CYLINDER
16 309-4318 1 BEARING
17 339-4396 1 PIN
18 298-7358 2 CONNECTOR, (includes o-ring)
19 313-3349 2 HOSE ASSY
22 NSS 1 S/N PLATE
23 330-8325 2 CONNECTOR
25 339-4397 2 TILT BEARING SPACER SLEEVE
27 375-0099 6 FLAT HD SOCKET SCREW, 3/8-16X1-1/4
28 374-7352 1 BEARING RETAINER SHIM
29 374-7353 1 BEARING RETAINER PLATE
31200255 TL642 3-9

ATTACHMENTS
Figure 3-5 Fork Clamp Installation
PAL3210
3-10 TL642 31200255

ATTACHMENTS
Figure 3-5 Fork Clamp Installation

310-6250 1 FORK CLAMP INSTALLATION, (includes all items) A
1 310-6251 4 FORK CLAMP
2 1B-0623 4 HEX HD CAPSCREW, 5/8-18X1-1/2
31200255 TL642 3-11

ATTACHMENTS
Figure 3-6 Fork Mounted Platform
BEFORE S/N 2009005-1
101
102
1
107
110
109
111
11
4 114
17
2 10
112
113
3
105
103
106
108
104
106
S/N 2009005-1 & AFTER
101
1 201
110 214
111 209
11 4
17
203 2 218
210
212
3
10
103
211 306
108
104
106 PAL3232
3-12 TL642 31200255

ATTACHMENTS
Figure 3-6 Fork Mounted Platform

343-9736 Ref FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (no longer available, D
order 1001108938, 1001108939 or 1001108940 for replacement or see items 1
thru 17 for service)
343-9736 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ASME) C
(includes items 1, 4, 10, 11 & 17)
343-9737 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ISO), C
(includes items 1, 4, 10, 11 & 17)
343-9738 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ASME - FRENCH), C
(includes items 1, 4, 10, 11 & 17)
1 NSS 1 FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (no longer available, B
order 1001108938, 1001108939 or 1001108940 for replacement or items 101
NSS 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), J
(includes items 2, 3, 101, 103, 104, 106, 108, 110, 111, 201 thru 218 & 306)
2 338-9997 1 MANUAL DECAL
3 335-8059 8 LANYARD ATTACH DECAL, (Before S/N 2009005-1)
335-8059 3 LANYARD ATTACH DECAL, (S/N 2009005-1 & After)
4 338-9998 1 MANUAL DECAL, (ASME)
328-7293 1 MANUAL DECAL, (ISO)
328-7292 1 MANUAL DECAL, (ASME - FRENCH)
17 NSS 1 S/N PLATE
101 304-2566 1 MANUAL STORAGE BOX
102 4 RIVNUT, 1/4-20, (Before S/N 2009005-1)
103 335-8066 2 HINGE
104 336-2804 1 LATCH
105 335-8078 21 PLUG, (Before S/N 2009005-1)
106 335-8080 20 RIVET, (Before S/N 2009005-1)
335-8080 4 RIVET, (S/N 2009005-1 & After)
107 298-7372 4 WASHER, 1/4
108 335-8098 1 GATE
109 6S-9884 4 WHIZ-LOCK SCREW, 1/4-20X1/2
110 339-0003 1 WORK PLATFORM GATE, (Before S/N 2009005-1)
340-8975 1 WORK PLATFORM GATE, (S/N 2009005-1 & After)
111 339-0004 1 PLATFORM BASE, (Before S/N 2009005-1)
340-8974 1 PLATFORM BASE, (S/N 2009005-1 & After)
112 327-6271 2 SUPPORT PIN
113 2 SAFETY SNAP PIN WITH LANYARD
114 2 LYNCH PIN WITH LANYARD, 3/16
203 340-8977 2 LANYARD CABLE, 6 IN
209 298-0549 4 HEX NUT, 1/4-20, GR2
210 340-8978 2 PIN
211 335-8077 10 PLUG
212 466-8177 4 RING
31200255 TL642 3-13

ATTACHMENTS
Figure 3-6 Fork Mounted Platform (Continued)

214 298-7363 8 WASHER, 1/4
218 340-8979 2 HITCH PIN
306 335-8065 16 FASTENER, (S/N 2009005-1 & After)
3-14 TL642 31200255

ATTACHMENTS
Figure 3-6 Fork Mounted Platform (Continued)

31200255 TL642 3-15

ATTACHMENTS
Figure 3-7 Fork Mounted Hook
7
4
PAL3450
3-16 TL642 31200255

ATTACHMENTS
Figure 3-7 Fork Mounted Hook

321-0556 1 FORK MOUNTED HOOK, (includes all items) D
1 NSS 1 FORK MOUNTED HOOK WELDMENT
2 327-6335 1 HOOK
3 327-6317 2 COTTER PIN
4 327-6271 2 PIN WELDMENT
5 327-6272 1 SPRING BUSHING
6 327-6318 1 CHAIN SHACKLE
7 NSS 1 S/N PLATE
31200255 TL642 3-17

ATTACHMENTS
Figure 3-8 Dual Fork Positioning Carriage
17
18
20
16 16
24 18
21
19 15
17
13 14
22 16
23 13
10
1 10
2
6
7
9 9
8 8 3
11 7
2
10 10 9
8 1
5
4
12
7
8
9
7 PAL6300
3-18 TL642 31200255

ATTACHMENTS
Figure 3-8 Dual Fork Positioning Carriage

397-6838 1 50 IN (1270 mm) FORK POSITIONING CARRIAGE, (includes all items) A
1 417-9861 4 HEX HD CAPSCREW, M12X35
2 417-9862 2 PLATE
3 417-9863 2 PIN
4 417-9864 2 COTTER PIN
5 Ref 50 IN (1270 mm) DUAL FORK POSITIONING CARRIAGE CYLINDER,
(see Figure 9-17 for details)
6 417-9865 1 SHAFT
7 417-9866 4 ADAPTER, 90 DEGREE
8 417-9867 2 HOSE ASSY
9 417-9868 2 HOSE ASSY
10 417-9869 2 HOSE ASSY
12 NSS 1 WELDMENT
16 417-9872 6 PLUG
17 417-9873 4 STRAIGHT ADAPTER
18 417-9874 2 CARTRIDGE
19 417-9875 1 CARTRIDGE
20 417-9876 1 VALVE
21 417-9877 2 CARTRIDGE
22 417-9878 1 CARTRIDGE
23 417-9879 1 CARTRIDGE
24 417-9880 3 SOCKET HD CAPSCREW, M6X75
31200255 TL642 3-19

ATTACHMENTS
Figure 3-9 100 Degree Swing Carriage
3-20 TL642 31200255

ATTACHMENTS
Figure 3-9 100 Degree Swing Carriage

318-9222 1 100 DEGREE SWING CARRIAGE, (includes all items) D
1 NSS 1 SWING CARRIAGE
2 NSS 1 SWING WELDMENT
3 375-4995 1 FORK PIN
4 327-6320 2 FORK PIN RETAINER
5 327-6329 4 LOCKWASHER, 1/2
6 327-6321 4 HEX HD CAPSCREW, 1/2X1-1/4
7 375-4994 1 SWING POST
8 327-6327 2 LUBE FITTING, 1/8
9 375-4998 2 BEARING
10 375-4997 2 THRUST WASHER
11 327-6326 1 CASTLE NUT
12 327-6323 1 COTTER PIN
13 375-4974 5 HEX HD CAPSCREW, 3/4-3
14 375-4987 5 HEX LOCKNUT, 3/4-16
15 Ref SWING CARRIAGE CYLINDER, (see Figure 9-15 for details)
16 375-4996 2 SPACER
17 375-4990 4 LOCKING PIN
18 375-4983 4 FLAT WASHER, 3/8
19 327-6330 4 LOCKWASHER, 3/8
20 375-4973 4 HEX HD CAPSCREW, 3/8X1
21 327-6324 2 ELBOW, 90 DEGREE
22 327-6333 2 ELBOW, 90 DEGREE
23 327-6273 2 HOSE ASSY
24 375-5000 2 HOSE ASSY
25 327-6274 2 RUN TEE
26 375-4999 2 HOSE ASSY
27 362-2111 2 CONNECTOR
28 300-6078 1 FEMALE QUICK COUPLER
29 300-6079 1 MALE QUICK COUPLER
30 327-6325 1 HIGH PRESSURE WARNING DECAL
31 362-2106 1 USA DECAL
32 327-6328 2 PINCH POINT DECAL
33 NSS 1 S/N PLATE
34 2 STOP BLOCK
35 4 HEX HD CAPSCREW, 3/4X2-1/4, GR8
4 LOCKWASHER, 3/4
31200255 TL642 3-21

ATTACHMENTS
Figure 3-10 48 Inch Side Shift Carriage
3-22 TL642 31200255

ATTACHMENTS
Figure 3-10 48 Inch Side Shift Carriage

314-8479 1 48 IN SIDE SHIFT CARRIAGE, (includes items 1 thru 29) C
1 300-6079 1 MALE QUICK COUPLER
2 300-6078 1 FEMALE QUICK COUPLER
4 362-2119 2 HOSE ASSY
5 362-2104 2 BULKHEAD STRAIGHT CONNECTOR
6 362-2118 1 HOSE ASSY
7 362-2117 1 HOSE ASSY
8 327-6333 2 ELBOW, 90 DEGREE
9 Ref SIDE SHIFT CARRIAGE CYLINDER, (see Figure 9-16 for details)
10 327-6287 1 PIN
11 362-2122 1 PIN
12 362-2108 2 HEX HD CAPSCREW, 0.3X1
13 362-2116 1 RIGHT PIN RETAINER
14 362-2114 1 LEFT PIN RETAINER
15 362-2100 6 HEX HD CAPSCREW, 1/2X1-1/2
16 362-2115 1 SIDE SHIFT PIN
17 327-6277 1 FORK PIN
18 NSS 1 S/N PLATE
19 NSS 1 REAR FRAME
20 NSS 1 FRONT FRAME
21 327-6305 1 HOSE CLAMP
22 362-2101 1 HEX HD CAPSCREW, 0.31X1-3/4
23 327-6325 1 HIGH PRESSURE WARNING DECAL
24 362-2106 1 USA DECAL
25 327-6328 2 PINCH POINT DANGER DECAL
26 362-2107 2 GREASE ZERK
27 362-2103 2 FLAT WASHER, 0.31
28 362-2102 3 LOCKWASHER, 0.31
29 327-6329 6 LOCKWASHER, 0.5
31200255 TL642 3-23

ATTACHMENTS
3-24 TL642 31200255

SECTION 4
ENGINE & ATTACHING PARTS
31200255 TL642
Figure 4-1 Engine Assembly, LH View
287 A A
244 209
275 210 112
238 205 6 280 243
259 260 232
280 1
105
306
250 315
251
305
301
322
325
226 209 102 327
231 104 408
278 107
402
279
405 109 305 204
231
414 288
290
412 291
413 226
403 279
231
278
201
227
264 3 277
280 4 216
101 211
111 217 237
258
103
106 115
109 108 116
117 248
219 STARTER 265 226 207

202 208 224 231
239 249 233
226 278
235 501 276
280 279 502 280
280 503
214
252 246
215 212
GLOW PLUG
203
VIEW A-A 218
234
SERVICE NOTE: 254
1) USE LOCTITE® 242TM ON ALL BOLT THREADS.
280 213
253 PAP22571
4-2 TL642 31200255

Figure 4-1 Engine Assembly, LH View

1 331-2460 1 ZF TRANSMISSION ASSY, (includes items 101 thru 117) C
3 Ref ENGINE, (see Figure 4-4 for details)
4 300-6082 1 ENGINE ASSY, (includes items 201 thru 291 on Figure 4-1 & all items on J
Figure 4-2)
6 Ref RADIATOR ASSY, (see Figure 4-6 for details)
102 8T-4136 4 HEX HD CAPSCREW, 10-1-1/2X25mm, GR8.8, (torque to 26-29 lb-ft)
103 303-8559 6 HEX HD CAPSCREW, 16-2.00X45mm, GR8.8, (torque to 125-140 lb-ft)
104 297-7098 12 HEX HD CAPSCREW, 10-1-1/2X35mm, GR10.9, (torque to 53-58 lb-ft)
105 Ref ZF TRANSMISSION, (see Figure 4-9 for details)
106 298-7368 6 FLAT WASHER, 5/8
107 8T-4121 12 FLAT WASHER, 10mm
108 299-0271 1 TRANSMISSION BRACKET
111 1 TRANSMISSION TEMPERATURE SENSOR
112 Ref TRANSMISSION HARNESS, (see Figure 10-4 for details)
115 331-2385 1 OIL DRAIN VALVE
116 281-8751 1 HOSE
117 303-8599 1 CLAMP
201 4M-5281 2 HEX HD CAPSCREW, 1/4-20X3/4, GR5
202 6V-8918 2 HEX HD CAPSCREW, 5/16-18X1-1/4, GR8
203 9B-7237 1 HEX HD CAPSCREW, 3/8-16X1-1/4, GR8
204 8T-4908 2 HEX HD CAPSCREW, 8X25, GR8.8
205 8T-4136 2 HEX HD CAPSCREW, 10-1-1/2X25mm, GR8.8
207 297-7107 1 HEX HD CAPSCREW, 12-1-3/4X35mm, GR8.8
208 304-2567 1 ELECTRIC RELAY BRACKET
209 299-0309 4 BAND CLAMP
210 298-1633 1 LAMP CLAMP
211 303-4769 1 HOSE FITTING
212 298-0516 1 FITTING
213 5P-3741 1 FITTING TEE
214 303-4951 1 FUSE HOLDER
215 303-4952 1 FUSE, 50 AMP
216 5P-1507 AR FUEL LINE
217 303-4953 1 HOSE
218 298-0555 1 HEX LOCKNUT, 3/8-16, GR2
219 8T-2658 2 HEX LOCKNUT, 3-1/2mm
224 303-4785 2 POSI-DRIVE MACHINE SCREW, 3-1/2X16mm
226 298-7364 4 FLAT WASHER, 5/16
227 298-7378 2 LOCKWASHER, 1/4
231 298-7387 4 SPRING LOCKWASHER, 8mm
234 303-4789 2 WASHER, 3/8
235 303-4790 5 RIPP BOLT, 6-36X10mm
237 303-4753 1 LOCKWASHER, 0.500
238 Ref MUFFLER CLAMP, (see Figure 4-8 for details)
239 299-0326 2 RELAY
243 299-0378 1 FUEL STRAINER
31200255 TL642 4-3

Figure 4-1 Engine Assembly, LH View (Continued)

244 298-1666 1 SUPPORT CLAMP
246 299-0390 1 OIL PRESSURE SENSOR
248 Ref CLAMP PIPE, (see Figure 4-8 for details)
249 Ref FLEX TUBE, (see Figure 4-8 for details)
250 298-8732 1 RH ENGINE MOUNT
251 298-8733 1 LH ENGINE MOUNT
252 Ref RELAY, (Fuel Pump), (see Figure 10-3 for details)
253 298-0402 1 OIL PRESSURE SENDER
254 303-4821 1 MOUNT PLATE BRACKET
258 303-4826 1 CAB GROUND CABLE
259 Ref TURBO INTAKE TUBE, (see Figure 4-7 for details)
260 298-0419 1 TURBO INTAKE BRACKET
264 298-0425 1 THROTTLE INTAKE BRACKET
265 Ref MUFFLER TUBE, (see Figure 4-8 for details)
287 103-2529 96 in FUEL HOSE
288 353-4858 2 STARTER TERMINAL
291 334-5674 2 HEX NUT, 8X1-1/4mm
301 AR DIELECTRIC GREASE
305 298-0467 5 CONNECTOR
306 Ref IMPLEMENT PUMP, (see Figure 9-7 for details)
315 303-4758 1 ELBOW, 90 DEGREE
325 298-7392 3 WASHER, 1/2
327 298-7890 1 O-RING, (located between pump & transmission)
403 298-0559 4 HEX LOCKNUT, 1/2-13
405 298-7375 4 FLAT WASHER, 1/2
408 Ref BATTERY, (see Figure 10-1 for details)
412 298-8379 4 ENGINE MOUNT SHIM
413 298-8380 4 ENGINE MOUNT WASHER
414 298-8435 4 ENGINE MOUNT RUBBER
310-8508 1 OIL DRAIN INSTALLATION, (includes items 501 thru 503) B

501 303-8599 1 CLAMP
503 281-8751 1 HOSE
4-4 TL642 31200255

Figure 4-1 Engine Assembly, LH View (Continued)

31200255 TL642 4-5

Figure 4-2 Engine Assembly, RH View
70 20
21
29
76 47 30
71
72
57
74
55
56
7
33
67
31
85
89
32
85
6 84 86
5
28
81 66
82
83
45 62
5
32
85
86
63 68
5
32
HEAT SHIELD
SHOWN TRANSPARENT
FOR CLARITY
SERVICE NOTE:
1) USE LOCTITE® 242TM ON ALL BOLT THREADS.
PAP22580
4-6 TL642 31200255

Figure 4-2 Engine Assembly, RH View

300-6082 1 ENGINE ASSY, (includes items 201 thru 291 on Figure 4-1 & all items on J
Figure 4-2)
7 297-7107 2 HEX HD CAPSCREW, 12X35, GR8.8
20 5C-2874 1 HEX NUT, M5X0.8
21 5C-2890 1 HEX NUT, M6X1
45 303-4827 1 ENGINE TEMPERATURE SENSOR
47 Ref BAND CLAMP, (see Figure 4-7 for details)
55 Ref NEGATIVE BATTERY CABLE, (see Figure 10-1 for details)
57 Ref POSITIVE BATTERY CABLE, (see Figure 10-1 for details)
61 Ref EXHAUST INSTALLATION, (see Figure 4-8 for details)
62 302-0581 1 OUTLET ADAPTER
63 299-0303 1 ELBOW
66 298-8737 1 MOUNTING BRACKET
67 298-8738 1 HEAT SHIELD
68 Ref EXHAUST JOINT, (see Figure 4-8 for details)
71 Ref AIR CLEANER INSTALLATION, (see Figure 4-7 for details)
72 Ref BAND CLAMP, (see Figure 4-7 for details)
73 Ref WHIZ-LOCK NUT, 3/8-16, (not shown), (see Figure 10-1 for details)
74 Ref BATTERY TERMINAL NUT, (see Figure 10-1 for details)
81 8T-4139 1 HEX HD CAPSCREW, M12X30
83 298-7904 1 LOCKWASHER, M12
84 312-3285 2 HEX HD CAPSCREW, M10X40
85 298-7365 7 FLAT WASHER, 3/8
86 8T-4133 4 HEX NUT, M10X1-1/2
89 8T-4908 1 HEX HD CAPSCREW, 8X25mm, GR8.8
31200255 TL642 4-7

Figure 4-3 Engine Assembly
206
228 231
280 431
281 432
282 433 206
283 408 229
409
410
256
257 232 232
271 272
237 272
151
152
153
156
159
225 401
263 402
403
261 304 404
234
268 258 227 313
151
152 205 311 306
153 207 303 309
156 230 308
159
209
215
211
301
305
314
208
301
312 238
151
152
151 153
152 156
204
153 159
207
156 PAP22641
230
159
4-8 TL642 31200255

Figure 4-3 Engine Assembly

1 384-0203 Ref ENGINE POD COMMON HARDWARE INSTALLATION, (not available to order, G
see items 151 thru 159 for service)
2 360-6616 Ref ENGINE COMPONENTS INSTALLATION, (not available to order, see items 204 S
3 Ref ENGINE, (see Figure 4-4 for details)
4 364-5702 Ref ZF TRANSMISSION INSTALLATION, (not available to order, see items 301 thru I
314 for service)
151 6C-3220 4 HEX HD CAPSCREW, 7/8-9X5, GR8, (torque to 575-635 lb-ft)
152 4 WASHER, 7/8
153 4 HEX LOCKNUT, 7/8-9
159 364-5699 4 LORD MOUNT
204 360-6613 1 ENGINE MOUNT SUPPORT, RH
205 360-6614 1 ENGINE SUPPORT MOUNT, LH
206 298-7365 4 WASHER, 3/8
208 Ref LOWER RADIATOR HOSE, (see Figure 4-6 for details)
209 Ref UPPER RADIATOR HOSE, (see Figure 4-6 for details)
211 Ref AIR INTAKE PIPE, (see Figure 4-7 for details)
215 Ref EXHAUST TUBE, (see Figure 4-8 for details)
227 Ref POSITIVE BATTERY CABLE, (see Figure 4-8 for details)
228 4L-6459 2 HEX HD CAPSCREW, 3/8-16X2-1/2, GR5
229 298-0555 2 HEX LOCKNUT, 13/8-16
230 8T-4223 8 WASHER, 12mm
231 361-2868 1 FUEL/WATER SEPARATOR MOUNT
232 303-8599 4 GEAR CLAMP
234 298-7980 2 HOSE CLAMP
237 360-6610 1 ENGINE MOUNT SUPPORT, LH
238 360-6612 1 ENGINE MOUNT SUPPORT, RH
250 Ref ENGINE HARNESS, (not shown)
256 281-8751 1 FUEL HOSE
257 281-8751 1 FUEL HOSE
258 5P-1507 AR FUEL LINE
261 Ref GROUND WIRE, ENGINE BLOCK, (see Figure 10-1 for details)
263 Ref GROUND WIRE, CAB, (see Figure 10-1 for details)
268 Ref NEGATIVE CABLE, (see Figure 10-1 for details)
271 323-7999 1 FEMALE QUICK CONNECT
272 323-8000 2 FEMALE QUICK CONNECT
280 8T-4189 1 HEX HD CAPSCREW, M8X20
281 298-1586 1 WASHER, 5/16
282 298-7372 1 FLAT WASHER, 1/2
283 464-1257 2 CLIP TUBE
304 Ref TRANSMISSION, (see Figure 4-9 for details)
305 8T-4121 12 WASHER, 10mm
306 303-8599 1 GEAR CLAMP
308 1 TRANSMISSION OIL TEMPERATURE SWITCH
31200255 TL642 4-9

Figure 4-3 Engine Assembly (Continued)

311 6V-8776 1 RUN TEE, (includes o-ring)
312 264-3627 4 HEX HD CAPSCREW, 10X25mm, GR8.8, (torque to 26-23 lb-ft)
313 281-8751 1 DRAIN HOSE
314 297-7097 12 HEX HD CAPSCREW, 10X30mm
401 Ref PUMP, (see Figure 9-7 for details)
402 464-1415 1 O-RING
403 298-7392 3 WASHER, 1/2
408 Ref PRIORITY VALVE, (see Figure 9-10 for details)
409 298-7380 3 LOCKWASHER, 3/8
431 392-5185 1 CLAMP
432 1 SCREW, 1/2-13X1
433 1 HEX NUT, 1/2-13
4-10 TL642 31200255

Figure 4-3 Engine Assembly (Continued)

31200255 TL642 4-11

Figure 4-4 Cat Engine
PAL0980
4-12 TL642 31200255


284-4636 1 CAT ENGINE - 3054C, 99HP, (includes all items), (Before S/N TBK01051) G
268-0867 1 SHORT BLOCK
1R-1804 1 FUEL FILTER KIT
130-1161 1 DIPSTICK
124-7702 1 DIPSTICK TUBE
7W-2326 1 OIL FILTER
268-3633 1 STARTER MOTOR, (Before S/N TBK00975)
329-0290 1 STARTER MOTOR, (S/N TBK00975 & After)
303-4891 1 ALTERNATOR
254-2267 1 THERMOSTAT
9L-0895 1 FAN BELT
103-5916 1 FAN
330-3035 1 CAT ENGINE, 99HP, (includes all items), (S/N TBK01051 & After) G
1R-1804 1 FUEL FILTER KIT
130-1161 1 DIPSTICK
124-7702 1 DIPSTICK TUBE
7W-2326 1 OIL FILTER
329-0290 1 STARTER MOTOR
254-2267 1 THERMOSTAT
9L-0895 1 FAN BELT
103-5916 1 FAN
FOR ADDITIONAL ENGINE INFORMATION REFER TO THE FOLLOWING:

SEBU7655 OPERATION & MAINTENANCE MANUAL (O&MM)
RENR2437 SPECIFICATIONS MANUAL (SPEC)
RENR2438 SYSTEMS OPERATION TEST & ADJUST (SOTA)
RENR2433 DISASSEMBLY & ASSEMBLY (D&A)
31200255 TL642 4-13

PAL5460
4-14 TL642 31200255


335-1530 1 CAT ENGINE, 99 HP, (includes all items) F
311-2376 1 SECONDARY FUEL FILTER
299-8229 1 PRIMARY FUEL FILTER
335-2204 1 DIPSTICK
230-8218 1 DIPSTICK TUBE ASSY
329-0290 1 STARTER MOTOR
285-2040 1 FAN BELT
114-2474 1 FAN
FOR ADDITIONAL ENGINE INFORMATION REFER TO THE FOLLOWING:

SEBU8180 OPERATION & MAINTENANCE MANUAL (O&MM)
RENR9961 SPECIFICATIONS MANUAL (SPEC)
RENR9965 SYSTEMS OPERATION TEST & ADJUST (SOTA)
KENR6216 DISASSEMBLY & ASSEMBLY (D&A)
31200255 TL642 4-15

Figure 4-5 Fuel Tank & Lines
8 1
4 3
9
7
303
302
301 6
202 201
204 402 401 7 204 402 401 202
RETURN LINE RETURN LINE
402 401 211 (FROM RH SIDE OF ENGINE) 402 401 203 201 (FROM RH SIDE OF ENGINE)
RETURN LINE RETURN LINE
(FROM LH SIDE OF ENGINE) (FROM LH SIDE OF ENGINE)
S/N TBK01167 & AFTER BEFORE S/N TBK01167

INCLUDING TBK01162 EXCLUDING TBK01162
NOTE: USE LOCTITE® 30512TM GASKET SEALANT ON ALL PIPE THREADS;

EXCEPT FILLER CAP OR AS NOTED.
PAP22680
4-16 TL642 31200255

Figure 4-5 Fuel Tank & Lines

299-1340 1 FUEL TANK ASSY, (Before S/N TBK01167 excluding TBK01162), G
307-9601 1 FUEL TANK ASSY, (S/N TBK01167 & After including TBK01162), B
(includes items 1 thru 9, 202 & 211)
1 298-1540 1 FILLER NECK TANK ADAPTER
2 142-8828 1 LOCKING DIESEL FUEL CAP
4 298-7243 1 FUEL SENDER COVER
6 298-7251 1 FUEL TANK, (Before S/N TBK01167 excluding TBK01162), D
437-2650 1 FUEL TANK, (S/N TBK01167 & After including TBK01162) A
7 298-7254 1 FUEL SENDER HARNESS
8 298-8042 5 SLOTTED ROUND HD SCREW, 10-32X7/16
9 441-1141 1 FUEL SENDER
201 7M-8489 2 ELBOW, (Before S/N TBK01167 excluding TBK01162)
202 304-3810 1 HOSE BARB, (Before S/N TBK01167 excluding TBK01162)
307-9605 1 HOSE BARB, (S/N TBK01167 & After including TBK01162)
203 304-2652 1 HOSE BARB, (Before S/N TBK01167 excluding TBK01162)
204 303-4805 1 HEX SOCKET PIPE PLUG, 1/2
211 1 FITTING, HOSE BARB, (S/N TBK01167 & After including TBK01162)
302 298-7365 3 FLAT WASHER, 3/8
303 299-0400 1 FUEL TANK HOLD DOWN
401 298-7980 2 HOSE CLAMP
402 Ref FUEL LINE, 5/16, (see Figure 4-1 for details)
31200255 TL642 4-17

Figure 4-6 Radiator Assembly
S/N BEFORE TBK00795
14
10 23
28
20
101
102
14
11
229
18 9
16
228
303 18 6
304 22 3
11 4
302 1 S/N BEFORE TBK00795
21 11
7

10
13
11
3
30 26
301
14 12
17
10 19 15
25
27
14
PAP22630
4-18 TL642 31200255


299-1350 1 RADIATOR ASSY, (includes items 1 thru 30) G
1 7X-0440 1 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
3 298-0468 1 CONNECTOR, (includes o-ring), (S/N Before TBK00795)
298-0468 2 CONNECTOR, (includes o-ring), (S/N TBK00795 & After)
4 298-0476 2 ELBOW, 90 DEGREE, (includes o-ring), (S/N Before TBK00795)
298-0476 1 ELBOW, 90 DEGREE, (includes o-ring), (S/N TBK00795 & After)
5 298-0477 1 ELBOW, 90 DEGREE
6 298-7364 2 FLAT WASHER, 5/16
7 298-7373 1 FLAT WASHER, 5/16
9 298-7898 2 HEX HD CAPSCREW, 5/16-18X7/8
10 298-7840 10 WHIZ-LOCK SCREW, 5/16-18X5/8
11 298-7841 7 WHIZ-LOCK NUT, 5/16-18
12 299-0353 2 MOUNTING PAD
13 298-7297 1 DRAIN COCK
14 298-7981 4 HOSE CLAMP
15 298-1579 2 LOCKNUT, 3/8-16
16 298-6833 AR GASKA-TAPE
17 3P-8517 2 FLAT WASHER, REBOUND
19 298-1674 4 BAR CLAMP
20 298-8580 1 RADIATOR, (includes items 101 & 102)
21 328-5229 1 RADIATOR BRACKET
22 298-8121 2 AIR DAM BRACKET
23 298-8598 1 HYDRAULIC OIL COOLER
25 298-8605 1 RUBBER AIR DAM
27 298-0421 1 LOWER RADIATOR HOSE
28 298-0423 1 UPPER RADIATOR HOSE
30 298-8739 1 RADIATOR FAN SHROUD
101 299-0912 1 RADIATOR CAP
102 38 in OVERFLOW HOSE
228 298-7364 1 FLAT WASHER, 5/16
331-0795 1 FAN GUARD INSTALLATION, (without AC), (includes items 301 thru 304) A
301 298-8603 1 FAN GUARD
303 298-7374 3 FLAT WASHER, 3/8
304 298-7380 3 LOCKWASHER, 3/8
31200255 TL642 4-19

260
26
30
26
30
5
10
116 101 275
123
118 107 108
9 276
310
136
309
128 103 24
401
336 116
105
336
102
34
336
308
33 299
18
293
131 17 27
135
25
18
1
294
18
32
17
PAP22540
4-20 TL642 31200255


364-5667 Ref RADIATOR INSTALLATION, (not available to order, see items 1 thru 34 for K
service)
1 364-5690 2 ISOLATOR MOUNT
5 298-7841 1 WHIZ-LOCK NUT, 5/16-18
10 364-5700 1 RADIATOR ASSY, (includes items 101 thru 136) C
17 6V-8188 4 HEX NUT, 1/2-13
18 098-0241 6 SPECIAL WASHER
24 457-1229 1 AIR DAM
25 368-0511 1 RADIATOR MOUNT BRACKET
30 298-7364 4 WASHER, 5/16
32 298-7375 2 WASHER, 1/2
33 367-4055 2 SHIM, 5/64
34 367-4056 2 SHIM, 3/16
101 370-8961 1 RADIATOR
102 509-1080 1 HYDRAULIC/TRANSMISSION OIL COOLER
103 299-3308 2 MOUNTING ANGLE
105 370-8964 1 PETCOCK
107 287-4790 1 SIGHT GAUGE
108 370-8963 1 RADIATOR CAP, (16 psi)
116 287-4796 AR HOSE
118 370-8962 1 SHROUD ASSY
123 370-8965 3 FOAM RUBBER
260 494-3680 69 in BULB SEAL
275 298-7342 2 SCREW, 5/16-18X3/4
276 368-0510 1 ISOLATOR MOUNT SUPPORT
293 360-6617 1 FOAM GASKET SEAL
294 367-4087 1 FOAM GASKET SEAL
299 5P-5931 1 FOAM GASKET SEAL
308 361-2861 1 LOWER RADIATOR HOSE
309 361-2863 1 UPPER RADIATOR HOSE
310 298-7884 1 HEAVY DUTY BAND CLAMP
336 268-5608 3 T-BOLT CLAMP
401 364-5689 1 FAN GUARD, (without AC) D
364-5695 1 FAN GUARD, (with AC)
31200255 TL642 4-21

Figure 4-7 Air Cleaner & Installation
506
102 507
4
7 8 6
9 5
201
101
202
3
204
1 2
103
503
502
504
506
507
505 515
305 638
659
304
305
647
672
AL0671 671
4-22 TL642 31200255


299-1345 1 AIR CLEANER ASSY, (includes items 1 thru 9) A, 2
1 299-1344 1 AIR FILTER ASSY, (includes items 101 thru 103) D
2 298-1684 1 ELBOW, 90 DEGREE
3 216-2211 1 BAND CLAMP
5 298-7364 4 FLAT WASHER, 5/16
6 298-7841 4 WHIZ-LOCK NUT, 5/16-18
8 298-1586 4 LOCKWASHER, 5/16
101 299-7099 1 SERVICE INDICATOR
102 299-0352 1 AIR INLET HOOD, (includes clamp)
103 298-8729 1 AIR CLEANER, (includes items 201 thru 204) B, 2
201 206-5234 1 ELEMENT, (outer)
202 206-5235 1 ELEMENT, (inner)
203 298-8728 1 COVER ASSY
299-0842 1 VACUATOR
204 298-0435 2 MOUNTING BAND
304 298-7037 1 STRAIGHT HUMP
305 298-1696 2 BAND CLAMP
502 298-8143 1 AIR INTAKE TUBE
503 298-1697 1 BAND CLAMP
504 298-8122 1 INTAKE SUPPORT BRACKET
505 298-0530 2 CLAMP
506 5K-9107 4 HEX HD CAPSCREW, 3/8-16X3/4, GR5
507 298-7380 4 LOCKWASHER, 3/8
515 298-7374 2 FLAT WASHER, 3/8
638 298-0530 1 MUFFLER CLAMP
647 298-1696 1 BAND CLAMP
659 298-0418 1 AIR INTAKE TUBE
671 298-7229 1 AIR INTAKE ELBOW
672 298-7343 1 BAND CLAMP
31200255 TL642 4-23

201
421
420
5
422
204
202
501 500
203
502
102
103
3
101
303
311
313 PAL5360
4-24 TL642 31200255


360-6608 1 AIR CLEANER ASSY, (includes items 2 thru 5) D
2 360-6609 1 BRACKET
3 360-6607 Ref AIR CLEANER INSTALLATION, (not available to order, see items 101 thru 103 A
for service)
5 4 RIPP BOLT, 8X30mm
101 360-6606 1 AIR CLEANER, 11 IN, (includes items 201 thru 204) D
102 1 RESTRICTION INDICATOR
103 1 ELBOW, 90 DEGREE
201 1 COVER ASSY
202 299-6634 1 PRIMARY ELEMENT
203 299-6633 1 SAFETY ELEMENT
204 1 VACUATOR VALVE
303 247-1925 1 BAND CLAMP
311 360-6611 1 AIR INTAKE PIPE
313 464-1269 1 T-BOLT CLAMP
420 364-5676 1 AIR FILTER INTAKE ADAPTER
421 364-5675 1 FOAM SEAL
422 299-0557 1 BAND CLAMP
500 8T-4205 1 WASHER, 6mm
501 1 AIR FILTER SUPPLY
502 5C-9553 1 HEX HD CAPSCREW, 6X16mm, GR8.8
31200255 TL642 4-25

Figure 4-8 Exhaust Installation
6 7 5
168
7
4 132
7 105
15
16
202 161
201 7
149
148
165 148
138
PAL0691
4-26 TL642 31200255


4 298-8156 1 MUFFLER TUBE
5 299-0392 1 MUFFLER
6 298-7066 1 TAIL PIPE
16 298-7374 4 FLAT WASHER, 3/8
105 8T-4136 3 HEX HD CAPSCREW, 10X25
132 298-7388 3 LOCKWASHER, 10mm
148 298-1758 2 CLAMP PIPE
149 298-8145 1 FLEX TUBE
161 298-0422 1 EXHAUST TUBE
165 298-0426 1 MUFFLER TUBE
168 6I-4039 1 METAL GASKET
325-1345 1 MUFFLER COVER INSTALLATION, (includes items 201 & 202) A

201 325-1351 1 MUFFLER COVER
202 325-1352 2 WORM CLAMP
31200255 TL642 4-27

318
315 317
321
320
321
314
3 364
201
202
2
2
101 379
5
5
PAP22650
4-28 TL642 31200255


394-8736 Ref EXHAUST INSTALLATION, (not available to order, see items 1 thru 5 B
for service)
2 298-0530 5 EXHAUST CLAMP
3 298-7066 1 TAIL PIPE TUBE
4 394-8738 1 EXHAUST PIPE SHIELD
5 394-8737 1 EXHAUST PIPE
101 299-0392 1 MUFFLER
325-1345 1 MUFFLER COVER INSTALLATION, (includes items 201 & 202) A

201 325-1351 1 MUFFLER COVER
202 325-1352 2 WORM CLAMP
314 6I-4039 1 EXHAUST JOINT
315 361-2831 1 EXHAUST TUBE WITH FLANGE
317 298-7388 3 LOCKWASHER, 10mm
320 360-6615 1 FLEX TUBE
321 298-1758 2 FLEX PIPE CLAMP
379 371-4529 1 EXHAUST PIPE
31200255 TL642 4-29

Figure 4-9 Transmission - ZF Transmission
13 1
11
12
K1
3
4
11
10
5
6
7
8
PAP22040
4-30 TL642 31200255

Figure 4-9 Transmission - ZF Transmission

299-0321 1 ZF THREE SPEED TRANSMISSION, (includes all items) C
1 Ref TORQUE CONVERTER & INPUT, (see Figure 4-10 for details)
2 Ref GEARBOX HOUSING, (see Figure 4-11 for details)
3 Ref FORWARD GEAR GROUP, (see Figure 4-12 for details)
4 Ref REVERSE GEAR GROUP, (see Figure 4-13 for details)
5 Ref 1ST SHAFT GROUP, (see Figure 4-14 for details)
6 Ref 2ND SHAFT GROUP, (see Figure 4-15 for details)
7 Ref 3RD SHAFT GROUP, (see Figure 4-16 for details)
8 Ref 4TH SHAFT GROUP, (see Figure 4-17 for details)
9 Ref POWER TAKE-OFF, (not shown), (see Figure 4-18 for details)
10 Ref CONTROL UNIT & PRESSURE REGULATOR, (see Figure 4-19 for details)
11 Ref GEARSHIFT SYSTEM, (see Figure 4-20 for details)
12 Ref OIL PUMP, FILTER & DIPSTICK, (see Figure 4-21 for details)
13 Ref TRANSFER BOX, (see Figure 4-22 for details)
K1 299-0479 1 SEAL KIT, (includes all seals required for rebuild)
31200255 TL642 4-31

Figure 4-10 ZF Transmission - Torque Converter & Input
4-32 TL642 31200255

Figure 4-10 ZF Transmission - Torque Converter & Input

1 298-7410 4 HEX HD CAPSCREW, M10X16, GR8.8
2 298-7411 8 WASHER
3 299-0899 2 DIAPHRAGM
4 299-0918 1 CONVERTER
5 299-0638 1 STATOR SHAFT
6 299-0592 1 BEARING BUSHING
7 299-0637 1 TURBINE SHAFT
8 NSS 2 CAPSCREW, M8X16, GR8.8
9 NSS 2 SHACKLE
11 299-0639 1 PISTON RING
12 299-0593 1 BALL BEARING
31200255 TL642 4-33

Figure 4-11 ZF Transmission - Gearbox Housing
4-34 TL642 31200255

Figure 4-11 ZF Transmission - Gearbox Housing

1 298-7257 1 PIPE
3 298-7881 8 O-RING
4 298-7256 1 PIPE
5 298-7258 1 PIPE
6 298-7239 7 PLUG
7 298-7876 7 O-RING
8 NSS 1 ORIFICE
9 NSS 1 HOUSING
10 298-7237 1 BRACKET
11 NSS 6 HEX HD CAPSCREW, M10X50, GR8.8
12 NSS 1 PLUG
13 298-7235 4 PIN
15 298-7349 5 HEX HD CAPSCREW
16 299-7091 1 SCREEN SHEET
19 298-7259 1 SUCTION TUBE
20 298-7346 2 O-RING
21 298-7260 1 PIPE
22 NSS 1 HOUSING
23 NSS 2 O-RING
24 NSS 1 HOUSING
26 299-0896 1 BREATHER
27 NSS 4 GROOVED STUD, 3X5
28 NSS 1 TYPE PLATE
29 507-9408 1 SHAFT SEAL
31200255 TL642 4-35

Figure 4-12 ZF Transmission - Reversing Gear
4-36 TL642 31200255

Figure 4-12 ZF Transmission - Reversing Gear

2 299-0598 1 ROLLER BEARING
3 299-0640 1 COUPLING
4 299-0841 1 PISTON
5 299-0594 7 CUP SPRING
6 299-0599 1 SUPPORT SHIM
9 299-0641 11 FRICTION DISC
10 299-0642 11 STATIC DISC
11 298-7412 1 END SHIM
12 298-0439 AR SNAP RING, 4.0
304-2633 AR SNAP RING, 3.75
298-0440 AR SNAP RING, 3.5
304-2632 AR SNAP RING, 3.25
298-0441 AR SNAP RING, 3.0
304-2635 AR SNAP RING, 2.75
298-0422 AR SNAP RING, 2.5
304-2634 AR SNAP RING, 2.25
298-0443 AR SNAP RING, 2.0
13 299-0605 1 DISC CARRIER
14 298-0444 AR RETAINING RING, 3.20
298-0445 AR RETAINING RING, 3.10
31200255 TL642 4-37

Figure 4-13 ZF Transmission - Reverse Gear Group
4-38 TL642 31200255

Figure 4-13 ZF Transmission - Reverse Gear Group

3 299-0644 1 COUPLING
4 299-0841 1 PISTON
5 299-0594 7 CUP SPRING
6 299-0599 1 SUPPORT SHIM
9 299-0642 11 STATIC DISC
10 298-7412 1 END SHIM
11 298-0439 AR SNAP RING, 4.0
304-2633 AR SNAP RING, 3.75
298-0440 AR SNAP RING, 3.5
304-2632 AR SNAP RING, 3.25
298-0441 AR SNAP RING, 3.0
304-2635 AR SNAP RING, 2.75
298-0422 AR SNAP RING, 2.5
304-2634 AR SNAP RING, 2.25
298-0443 AR SNAP RING, 2.0
14 298-0444 AR RETAINING RING, 3.20
31200255 TL642 4-39

Figure 4-14 ZF Transmission - 1st Shaft Group
4-40 TL642 31200255

Figure 4-14 ZF Transmission - 1st Shaft Group

3 298-7238 1 COUPLING
4 299-0841 1 PISTON
5 299-0594 5 CUP SPRING
6 298-7348 1 SHIM
10 298-7412 1 END SHIM
11 298-0439 AR SNAP RING, 4.0
304-2633 AR SNAP RING, 3.75
298-0440 AR SNAP RING, 3.5
304-2632 AR SNAP RING, 3.25
298-0441 AR SNAP RING, 3.0
304-2635 AR SNAP RING, 2.75
298-0422 AR SNAP RING, 2.5
304-2634 AR SNAP RING, 2.25
298-0443 AR SNAP RING, 2.0
12 299-6620 2 ROLLER CAGE
14 304-2621 1 OUTER RING
31200255 TL642 4-41

Figure 4-15 ZF Transmission - 2nd Shaft Group
4-42 TL642 31200255

Figure 4-15 ZF Transmission - 2nd Shaft Group

3 299-0645 1 COUPLING
4 299-0841 1 PISTON
5 299-0594 5 CUP SPRING
6 298-7348 1 SHIM
10 298-7412 1 END SHIM
11 298-0439 AR SNAP RING, 4.0
304-2633 AR SNAP RING, 3.75
298-0440 AR SNAP RING, 3.5
304-2632 AR SNAP RING, 3.25
298-0441 AR SNAP RING, 3.0
304-2635 AR SNAP RING, 2.75
298-0422 AR SNAP RING, 2.5
304-2634 AR SNAP RING, 2.25
298-0443 AR SNAP RING, 2.0
14 304-2621 1 OUTER RING
15 304-2622 1 INNER RING
31200255 TL642 4-43

Figure 4-16 ZF Transmission - 3rd Shaft Group
4-44 TL642 31200255

Figure 4-16 ZF Transmission - 3rd Shaft Group

1 NSS 1 ROLLER BEARING ASSY
321-5023 1 OUTER BEARING RING
321-5024 1 INNER BEARING RING
2 NSS 1 ROLLER BEARING ASSY
321-5021 1 BEARING RING
321-5022 1 BEARING ROLLER CAGE
4 298-0439 AR SNAP RING, 4.0
304-2633 AR SNAP RING, 3.75
298-0440 AR SNAP RING, 3.5
304-2632 AR SNAP RING, 3.25
298-0441 AR SNAP RING, 3.0
304-2635 AR SNAP RING, 2.75
298-0422 AR SNAP RING, 2.5
304-2634 AR SNAP RING, 2.25
298-0443 AR SNAP RING, 2.0
5 298-7412 1 END SHIM
9 298-7413 1 WASHER
10 299-0647 7 CUP SPRING
11 299-0841 1 PISTON
12 299-0646 1 COUPLING
14 299-0643 2 PISTON BEARING
31200255 TL642 4-45

Figure 4-17 ZF Transmission - 4th Shaft Group
4-46 TL642 31200255

Figure 4-17 ZF Transmission - 4th Shaft Group

3 299-0651 1 COUPLING
4 299-0841 1 PISTON
5 299-0594 5 CUP SPRING
6 298-7348 1 SHIM
10 298-7412 1 END SHIM
11 298-0439 AR SNAP RING, 4.0
304-2633 AR SNAP RING, 3.75
298-0440 AR SNAP RING, 3.5
304-2632 AR SNAP RING, 3.25
298-0441 AR SNAP RING, 3.0
304-2635 AR SNAP RING, 2.75
298-0422 AR SNAP RING, 2.5
304-2634 AR SNAP RING, 2.25
298-0443 AR SNAP RING, 2.0
31200255 TL642 4-47

Figure 4-18 ZF Transmission - Power Take-Off
4-48 TL642 31200255

Figure 4-18 ZF Transmission - Power Take-Off

1 299-0468 1 SHAFT SEAL
2 331-0104 1 HOUSING
3 298-7235 2 CYLINDRICAL PIN
6 299-0655 1 GASKET
8 299-0652 1 SHAFT
11 299-0654 1 SHAFT
31200255 TL642 4-49

Figure 4-19 ZF Transmission - Control Unit & Pressure Regulator
4-50 TL642 31200255

Figure 4-19 ZF Transmission - Control Unit & Pressure Regulator

1 299-0658 1 VALVE
2 Ref HOUSING, (see Figure 4-11 for details)
3 299-0840 3 SOLENOID VALVE
5 NSS 4 BRACKET
6 299-0660 1 COMPRESSED SPRING
7 299-0659 1 PISTON
8 299-0656 1 GASKET
9 299-6635 1 PLATE
10 298-7415 46 HEX HD CAPSCREW
11 299-7092 1 INTERMEDIATE SHEET
13 299-0897 1 BALL
14 Ref VALVE HOUSING, (see Figure 4-20 for details)
15 298-7344 16 WASHER
31200255 TL642 4-51

Figure 4-20 ZF Transmission - Gear shift System
4-52 TL642 31200255

Figure 4-20 ZF Transmission - Gear shift System

2 298-7351 6 WASHER
4 299-0919 1 COVER
5 299-0662 1 GASKET
6 298-7417 1 SPACER
7 299-0606 1 VALVE ASSY, (includes items 8 thru 11)
8 NSS 2 SNAP RING
9 NSS 2 SPRING SLEEVE
10 NSS 2 COMPRESSED SPRING
11 NSS 1 PISTON
12 299-0663 1 PISTON
13 298-0451 AR WASHER, 2.0
298-0452 AR WASHER, 1.0
298-0453 AR WASHER, 0.5
298-0454 AR WASHER, 0.3
298-0455 AR WASHER, 0.2
16 299-6636 1 SLEEVE
17 299-0661 1 CONTROL PISTON
19 NSS 2 HEX HD CAPSCREW, M6X12, GR8.8
20 NSS 2 BRACKET
21 298-7239 2 PLUG, M10
22 298-7876 2 O-RING
23 NSS 2 PLUG, M24
24 304-2605 2 O-RING
26 299-0898 2 BALL
27 348-2862 1 VALVE HOUSING
28 299-6621 1 ORIFICE
31200255 TL642 4-53

Figure 4-21 ZF Transmission - Oil Pump, Filter & Dipstick
4-54 TL642 31200255

Figure 4-21 ZF Transmission - Oil Pump, Filter & Dipstick

1 298-7239 2 PLUG, M10X1
2 298-7876 2 O-RING
5 298-7418 4 CAPSCREW, M12X80, GR10.9
6 299-0920 1 PUMP
418-6344 1 O-RING, (located between two halves of oil pump)
7 298-7261 3 O-RING
8 298-7352 1 O-RING
9 299-0900 1 FILTER
10 299-0359 1 DIPSTICK
11 335-3833 1 DIPSTICK TUBE
12 298-7347 2 CAPSCREW, M8X16, GR8.8
13 298-7346 1 O-RING
14 Ref O-RING, (see Figure 4-1 for details)
15 344-7016 1 O-RING, (located between oil pump & transmission)
K1 1 OIL LEVEL GAUGE KIT, (includes items 10 & 11)
31200255 TL642 4-55

Figure 4-22 ZF Transmission - Transfer Box
4-56 TL642 31200255

Figure 4-22 ZF Transmission - Transfer Box

315-2004 1 TRANSFER BOX, (includes all items)
2 NSS 2 TAB WASHER
3 298-7350 2 WASHER
4 303-8568 2 FLANGE
6 299-0470 3 SHAFT SEAL
7 298-7235 2 CYLINDRICAL PIN
9 303-8561 2 PLUG
10 304-2596 4 STUD, 3X5
11 NSS 1 PLATE
12 299-0591 1 BREATHER
13 1 HEX HD CAPSCREW, M10X30, GR8.8
14 361-9161 1 HOUSING
16 305-5424 1 OUTPUT SHAFT
17 NSS 4 TAPERED ROLLER BEARING
311-9612 1 CUP
311-9613 1 CONE
19 304-2617 1 IDLER GEAR
20 NSS 1 INPUT SHAFT
314-7795 1 INPUT GEAR
314-7798 1 SEAL
21 361-9160 1 HOUSING
22 304-2615 1 HEX NUT, M16
23 304-2614 1 SLEEVE
31200255 TL642 4-57

4-58 TL642 31200255

SECTION 5
DRIVE TRAIN
31200255 TL642
DRIVE TRAIN
Figure 5-1 Front Axle Assembly
5-2 TL642 31200255

DRIVE TRAIN

299-1338 1 FRONT AXLE ASSY, (includes items 1 thru 16) C, 5
1 Ref FRONT AXLE, (see Figure 5-2 for details)
2 298-8783 1 SWAY LUG ASSY, (if equipped), (includes item 101)
3 298-8127 2 RETAINING PLATE, (if equipped)
4 298-1632 8 HARDENED WASHER, 1, (if equipped)
5 7X-0417 4 HEX HD CAPSCREW, 1-8X9, GR8, (if equipped)
6 298-0498 1 ADAPTER, TEE, (includes o-ring)
8 298-0507 1 SWIVEL NUT ELBOW
9 2 HOSE ASSY
10 298-1394 1 HOSE ASSY
12 298-1397 1 HOSE ASSY
13 298-0496 1 SWIVEL NUT RUN TEE
14 298-7249 AR NYLON SLEEVE
15 300-6101 3 TIE WRAP
16 325-8143 1 HOSE ASSY
101 298-6865 2 BUSHING, (if equipped)
31200255 TL642 5-3

DRIVE TRAIN
5-4 TL642 31200255

DRIVE TRAIN

422-2394 1 FRONT AXLE ASSY, (includes items 1 thru 13) D
1 7X-0418 4 HEX HD CAPSCREW, 1-8X9-1/2, GR8
2 298-0474 2 ADAPTER, 90 DEGREE, (includes o-ring)
3 298-1610 3 ADAPTER, STRAIGHT, (includes o-ring)
6 1 ADAPTER, 90 DEGREE, (includes o-ring)
7 298-1632 8 WASHER
8 298-8127 2 RETAINER PLATE
9 Ref FRONT AXLE, (see Figure 5-2 for details)
10 298-8783 1 SWAY LUG ASSY, (includes items 101)
11 398-2066 2 HOSE ASSY
12 298-1394 2 HOSE ASSY
13 1 HOSE ASSY
101 298-6865 2 BUSHING, (if equipped)
31200255 TL642 5-5

DRIVE TRAIN
Figure 5-2 Front Axle
2
3
6
1
5
7
8
PAL0190
5-6 TL642 31200255

DRIVE TRAIN
Figure 5-2 Front Axle

298-8138 1 FRONT AXLE, (Before S/N TBK01539), (includes all items) E
422-5386 1 FRONT AXLE, (S/N TBK01539 & After), (includes all items) C
1 Ref AXLE HOUSING ASSY, (see Figure 5-3 for details)
2 Ref STEERING COMPONENTS, (see Figure 5-4 for details)
3 Ref BEVEL GEAR SET, (see Figure 5-5 for details)
4 Ref DIFFERENTIAL, (see Figure 5-6 for details)
5 Ref DOUBLE JOINT, (see Figure 5-7 for details)
6 Ref BRAKES, (see Figure 5-8 for details)
7 Ref WHEEL HUB, (see Figure 5-9 for details)
8 Ref REDUCTION GEARS, (see Figure 5-10 for details)
31200255 TL642 5-7

DRIVE TRAIN
Figure 5-3 Front Axle Housing Assembly
5-8 TL642 31200255

DRIVE TRAIN
Figure 5-3 Front Axle Housing Assembly

1 298-1799 5 O-RING, (Before S/N TBK01539)
298-1799 5 O-RING, (S/N TBK01539 & After)
2 Ref COVER, (Before S/N TBK01539), (see Figure 5-8 for details)
3 298-8178 8 STUD, (Before S/N TBK01539)
4 304-4581 1 INTERMEDIATE COVER, (Before S/N TBK01539)
458-5991 1 INTERMEDIATE COVER, (S/N TBK01539 & After)
5 299-0790 1 HOUSING
6 299-7161 1 PLUG
7 299-7134 1 VENT
8 299-0821 1 CIRCLIP
9 299-7170 5 PLUG
10 304-2241 3 MAGNET PLUG, (Before S/N TBK01539)
299-0195 3 MAGNET PLUG, (S/N TBK01539 & After)
11 299-7103 2 PLUG
12 298-1857 2 GREASE FITTING
13 299-0196 2 THRUST BUSHING
14 299-0197 4 REDUCTION BUSHING
15 299-0793 1 SUPPORT ASSY, REAR, (includes items 11 thru 14)
299-0794 1 SUPPORT ASSY, FRONT, (includes items 11 thru 14)
16 299-0199 2 AXLE CASE, (Before S/N TBK01539)
350-8568 2 AXLE CASE, (S/N TBK01539 & After)
17 304-3231 32 WASHER, (Before S/N TBK01539)
350-8569 32 STUD, (S/N TBK01539 & After)
19 298-1853 2 NUT
20 304-3230 2 BOLT
21 298-1854 32 NUT, (Before S/N TBK01539)
31200255 TL642 5-9

DRIVE TRAIN
Figure 5-4 Front Steering Components
5
4 7
4
6 9
8 10
11
12
4
14
15
16
17
20
21 18
4 14
K1
K2
K3 19
K4
10
8
9
PAP22740
5-10 TL642 31200255

DRIVE TRAIN
Figure 5-4 Front Steering Components

4 299-7136 2 TIE ROD, (includes hex nut)
5 298-1800 4 CYLINDER BOLT
6 299-0808 1 CYLINDER
304-2620 1 SEAL KIT
7 299-7137 2 COVER
8 298-1865 24 BOLT
9 299-7103 2 PLUG
11 299-0228 2 PIVOT PIN, (includes item 10)
12 298-1860 2 SHIM
298-1861 2 SHIM
298-1862 2 SHIM
14 303-8572 4 DUST EXCLUDER
15 303-8570 2 OUTER RACE
16 299-0201 1 STEERING CASE, LH
17 299-0202 1 STEERING CASE, RH
18 299-0223 2 BEARING
19 303-8571 2 PIVOT PIN, (includes items 10, 14 & 18)
20 Kit 4 NUT
21 Kit 4 BOLT
K1 299-0795 1 STEERING CASE ASSY, LH, (includes items 16 & thrust bushing 91514111)
K2 299-0796 1 STEERING CASE ASSY, RH, (includes items 17 & thrust bushing 91514111)
K3 305-5426 4 STEERING ADJUST BOLT KIT, (includes items 20 & 21)
K4 299-0253 1 NUT & COTTER PIN KIT
31200255 TL642 5-11

DRIVE TRAIN
Figure 5-5 Front Gear Components
5-12 TL642 31200255

DRIVE TRAIN
Figure 5-5 Front Gear Components

1 298-1801 1 NUT
2 298-1802 1 O-RING
3 299-7138 1 FLANGE, (Before S/N TBK01539)
350-8570 1 FLANGE, (S/N TBK01539 & After)
4 299-7139 1 COVER PLATE, (Before S/N TBK01539)
5 299-0508 1 SEAL, (Before S/N TBK01539)
459-0425 1 SEAL, (S/N TBK01539 & After)
6 298-1803 1 RING NUT
7 304-2603 2 TAPER ROLLER BEARING
8 298-1804 1 SHIM
298-1805 1 SHIM
298-1806 1 SHIM
298-1807 1 SHIM
458-5993 1 SHIM, (S/N TBK01539 & After)
385-3609 1 SHIM, (S/N TBK01539 & After)
9 298-1808 1 SPACER
10 385-3606 1 SHIM
385-3607 1 SHIM
298-1811 1 SHIM
298-1812 1 SHIM
11 298-8181 1 BEVEL GEAR SET, (Before S/N TBK01539)
298-8200 1 BEVEL GEAR SET, (S/N TBK01539 & After)
31200255 TL642 5-13

Before S/N TBK01539
DRIVE TRAIN
Figure 5-6 Front Differential
5
11 10
12
1
2 8 13
6 10
3 11
13 12
8
6
14 6
9
9 6
12
10
8 6
13
11
6
7
8
13 6
3
12 2
K1 11 1
10
PAP22750
5-14 TL642 31200255

Before S/N TBK01539
DRIVE TRAIN

2 298-1813 2 RING NUT
3 8C-8052 2 ROLLER BEARING
4 298-1865 12 BOLT
5 Ref BEVEL GEAR, (see Figure 5-5 for details)
6 304-2265 1 CLUTCH DISC KIT
7 304-2264 1 DIFFERENTIAL CARRIER
8 299-0788 4 DIFFERENTIAL PINION
9 299-0511 2 DIFFERENTIAL SIDE GEAR
10 304-3220 4 CIRCLIP
11 304-3221 4 CIRCLIP
12 299-0789 4 PIN
13 298-1814 4 FRICTION WASHER
K1 304-2243 1 DIFFERENTIAL KIT, (includes items 6 thru 13)
31200255 TL642 5-15

DRIVE TRAIN
2
5
9
10
1
11
3 12
10
4
9
13 11
6 7
12
8 13 8
9 7 14
12
11
10
10 12
4
11 3
9 2
K1
PAP22910
5-16 TL642 31200255

DRIVE TRAIN

3 298-1813 2 RING NUT
5 298-1865 12 BOLT
7 Kit 2 FRICTION WASHER
8 Kit 2 DIFFERENTIAL SIDE GEAR
9 Kit 4 CIRCLIP
10 304-3221 4 CIRCLIP
11 Kit 4 PIN
13 Kit 4 DIFFERENTIAL PINION
14 Kit 1 DIFFERENTIAL CARRIER
K1 350-8571 1 DIFFERENTIAL ASSY, (Before S/N TBK01539),

(includes items 7, 8, 9 & 11 thru 14)
299-0513 1 DIFFERENTIAL ASSY, (S/N TBK01539 & After),
31200255 TL642 5-17

DRIVE TRAIN
Figure 5-7 Front Double Joint
1
2
K1 9
PAP22760
5-18 TL642 31200255

DRIVE TRAIN
Figure 5-7 Front Double Joint

1 299-0827 2 CIRCLIP
2 299-0821 2 CIRCLIP
4 299-0520 2 SEAL
5 299-0236 2 REDUCTION BUSHING, (includes items 2 thru 4 & 6)
6 298-1877 2 O-RING
7 299-7140 2 JOINT & SHAFT ASSY, (Before S/N TBK01539)
470-7719 2 JOINT & SHAFT ASSY, (S/N TBK01539 & After)
8 465-0259 2 SEAL
K1 159-5726 1 CROSS KIT, (includes circlips), (Before S/N TBK01539)

1 CROSS KIT, (includes circlips), (S/N TBK01539 & After)
31200255 TL642 5-19

Before S/N TBK01539
DRIVE TRAIN
Figure 5-8 Front Brakes
5-20 TL642 31200255

Before S/N TBK01539
DRIVE TRAIN

1 298-1815 2 SPACER
2 298-8186 4 SPRING
3 298-8187 2 PISTON
4 298-1816 2 O-RING
5 298-1883 4 O-RING
6 299-7165 4 BACK-UP RING
7 299-7103 4 PLUG
8 298-7873 4 BLEEDING BOLT
9 298-1878 4 BOLT
10 298-1879 4 SEAL WASHER
11 299-7142 2 INTERMEDIATE COVER
12 298-1817 2 O-RING
13 299-7141 2 BACK-UP RING
14 298-8188 2 PISTON
15 298-8189 2 INTERMEDIATE BRAKE DISC
16 299-0241 6 SPRING
17 298-1818 6 ADJUSTING BOLT, (Before Axle S/N HITA-725998), (no longer available, order
298-7430 for replacement)
298-7430 6 ADJUSTING BOLT, (Axle S/N HITA-725998 & After)
18 299-0240 6 SPRING
19 298-1881 6 ADJUSTING BOLT
20 298-8191 8 BRAKE DISC
22 298-1819 2 SPACER
23 298-1820 2 SHIM
298-1821 2 SHIM
298-1822 2 SHIM
25 298-7867 4 NUT
26 304-2244 4 BOLT
31200255 TL642 5-21

DRIVE TRAIN
10
1 2
3
4
14
17
16 12
18 11
5
6
7
9
8
13
PAP22310
5-22 TL642 31200255

DRIVE TRAIN

1 385-3637 8 DISC
3 299-0241 6 SPRING
4 2 PISTON
5 299-0240 6 SPRING
7 350-8577 2 O-RING
9 350-8579 2 O-RING
12 299-7103 2 PLUG
13 350-2524 2 PILOT BOLT
14 2 PISTON POSITIONING KIT
17 298-1878 2 PLUG
31200255 TL642 5-23

DRIVE TRAIN
Figure 5-9 Front Wheel Hub
3
1
2
4
6
9
10
11
K1
12
PAP22840
5-24 TL642 31200255

DRIVE TRAIN
Figure 5-9 Front Wheel Hub

1 303-8574 2 SEAL
2 298-8193 4 BEARING
3 298-7274 20 WHEEL STUD
4 299-6639 2 WHEEL HUB
6 298-8297 2 O-RING
7 298-8194 2 CIRCLIP
8 298-8195 2 RING GEAR
9 298-8196 2 RING GEAR SUPPORT
10 298-8197 2 LOCKING PLATE
11 513-2421 20 STUD
12 298-1825 20 NUT
K1 299-0813 1 POSITION KIT, (S/N TBK01539 & After), (includes 7 thru 9)
31200255 TL642 5-25

DRIVE TRAIN
Figure 5-10 Front Reduction Gears
1
2
8
K1
K2
PAP22830
5-26 TL642 31200255

DRIVE TRAIN
Figure 5-10 Front Reduction Gears

1 299-0205 8 CIRCLIP
2 299-0206 8 PLANETARY GEAR, (Before S/N TBK01539)
3 299-0207 8 BEARING, (Before S/N TBK01539)
4 299-0797 2 PLANETARY GEAR CARRIER
6 299-7170 4 PLUG
7 298-8300 4 COUNTERSUNK BOLT
8 386-0145 8 PLANETARY GEAR & BEARING, (S/N TBK01539 & After)
K1 350-8580 2 PLANETARY CARRIER KIT, (includes items 1 thru 4 & items 7 thru 9
on Figure 5-9)
K2 299-0813 2 RING GEAR SUPPORT, (includes items 7 thru 9 on Figure 5-9)
31200255 TL642 5-27

DRIVE TRAIN
Figure 5-11 Rear Axle Assembly
5-28 TL642 31200255

DRIVE TRAIN
Figure 5-11 Rear Axle Assembly

299-1337 1 REAR AXLE ASSY, (includes items 1 thru 6) C
1 Ref REAR AXLE, (see Figure 5-12 for details)
2 298-1610 2 ADAPTER, M14
3 1 HOSE ASSY
6 298-1394 2 HOSE ASSY
31200255 TL642 5-29

DRIVE TRAIN
Figure 5-12 Rear Axle
2
3
6
1
5
7
8
PAL0290
5-30 TL642 31200255

DRIVE TRAIN
Figure 5-12 Rear Axle

298-8139 1 REAR AXLE, (Before S/N TBK01105), (includes all items) B
331-3989 1 REAR AXLE, (S/N TBK01105 thru TBK01527), (includes all items) B
422-5387 1 REAR AXLE, (S/N TBK01528 & After), (includes all items) A
1 Ref AXLE HOUSING ASSY, (see Figure 5-13 for details)
3 Ref BEVEL GEAR SET, (see Figure 5-15 for details)
4 Ref DIFFERENTIAL, (see Figure 5-16 for details)
5 Ref DOUBLE JOINT, (see Figure 5-17 for details)
6 Ref REAR BRAKES, (see Figure 5-18 for details)
7 Ref WHEEL HUB, (see Figure 5-19 for details)
8 Ref REDUCTION GEARS, (see Figure 5-20 for details)
31200255 TL642 5-31

DRIVE TRAIN
Figure 5-13 Rear Axle Housing Assembly
18
5-32 TL642 31200255

DRIVE TRAIN
Figure 5-13 Rear Axle Housing Assembly

298-1799 3 O-RING, (S/N TBK01105 & After)
2 Ref COVER, (see Figure 5-18 for details), (Before S/N TBK01105)
4 304-4581 1 INTERMEDIATE COVER, (Before S/N TBK01528)
458-5991 1 INTERMEDIATE COVER, (S/N TBK01528 & After)
5 299-0790 1 HOUSING
6 299-7161 1 PLUG
7 299-7134 1 VENT
8 299-0821 1 CIRCLIP
9 299-7170 3 PLUG
10 304-2241 3 MAGNET PLUG, (Before S/N TBK01105)
299-0195 3 MAGNET PLUG, (S/N TBK01105 & After)
11 299-7103 2 PLUG
14 299-0197 4 REDUCTION BUSHING
15 299-0793 1 FRONT SUPPORT ASSY, (includes items 11 thru 14)
299-0794 1 REAR SUPPORT ASSY, (includes items 11 thru 14)
16 299-0199 2 AXLE CASE, (Before S/N TBK01105)
350-8568 2 AXLE CASE, (S/N TBK01105 & After)
17 304-3231 32 WASHER, (Before S/N TBK01105)
350-8569 32 BOLT, (S/N TBK01105 & After)
19 298-1853 2 NUT
20 304-3230 2 BOLT
21 298-1854 32 NUT, (Before S/N TBK01105)
31200255 TL642 5-33

DRIVE TRAIN
Figure 5-14 Rear Steering Components
5
4 7
4
6 9
8 10
11
12
4
14
15
16
17
20
21 18
4 14
19
K1 10
8
9
PAP22780
5-34 TL642 31200255

DRIVE TRAIN
Figure 5-14 Rear Steering Components

4 299-7136 2 TIE ROD, (includes hex nut)
6 299-0808 1 CYLINDER
304-2620 1 SEAL KIT
7 299-7137 2 COVER
8 298-1865 24 BOLT
9 299-7103 2 PLUG
11 299-0228 2 PIVOT PIN, (includes item 10)
12 298-1860 2 SHIM
298-1861 2 SHIM
298-1862 2 SHIM
14 303-8572 4 DUST EXCLUDER
15 303-8570 2 BUSHING
16 299-0795 1 STEERING CASE ASSY, LH, (includes thrust bushing 91514111)
17 299-0796 1 STEERING CASE ASSY, RH, (Before S/N TBK01528),
(includes thrust bushing 91514111)
299-0201 1 STEERING CASE ASSY, RH, (S/N TBK01528 & After),
(includes thrust bushing 91514111)
18 299-0223 2 BEARING
19 303-8571 2 PIVOT PIN, (includes items 10, 14 & 18)
20 298-7868 4 NUT
21 298-1863 4 BOLT
K1 305-5426 4 STEERING ADJUST BOLT KIT, (includes items 20 & 21)
31200255 TL642 5-35

DRIVE TRAIN
Figure 5-15 Rear Gear Components
5-36 TL642 31200255

DRIVE TRAIN
Figure 5-15 Rear Gear Components

1 298-1801 1 NUT
2 298-1802 1 O-RING
3 299-7138 1 FLANGE, (Before S/N TBK01105)
350-8570 1 FLANGE, (S/N TBK01105 & After)
4 299-7139 1 COVER PLATE, (Before S/N TBK01528)
5 299-0508 1 SEAL, (Before S/N TBK01528)
459-0425 1 SEAL, (S/N TBK01528 & After)
6 298-1803 1 RING NUT
7 304-2603 2 TAPER ROLLER BEARING
8 298-1804 1 SHIM
298-1805 1 SHIM
298-1806 1 SHIM
298-1807 1 SHIM
458-5993 1 SHIM, (S/N TBK01528 & After)
385-3609 1 SHIM, (S/N TBK01528 & After)
9 298-1808 1 SPACER
10 385-3606 1 SHIM
385-3607 1 SHIM
298-1811 1 SHIM
298-1812 1 SHIM
11 298-8200 1 BEVEL GEAR SET
31200255 TL642 5-37

DRIVE TRAIN
Figure 5-16 Rear Differential
2
5
9
10
1
11
3 12
10
4
9
13 11
6 7
12
8 13 8
9 7 14
12
11
10
10 12
4
11 3
9 2
K1
PAP22910
5-38 TL642 31200255

DRIVE TRAIN
Figure 5-16 Rear Differential

3 298-1813 2 RING NUT
5 298-1865 12 BOLT
8 Kit 2 DIFFERENTIAL SIDE GEAR
9 Kit 4 CIRCLIP
10 304-3221 4 CIRCLIP, (Before Axle S/N IITA769001)
11 Kit 4 PIN
13 Kit 4 DIFFERENTIAL PINION
14 Kit 1 DIFFERENTIAL CARRIER
K1 350-8571 1 DIFFERENTIAL ASSY, (Before S/N TBK01528),

299-0513 1 DIFFERENTIAL ASSY, (S/N TBK01528 & After),
31200255 TL642 5-39

DRIVE TRAIN
Figure 5-17 Rear Double Joint
5-40 TL642 31200255

DRIVE TRAIN
Figure 5-17 Rear Double Joint

1 299-0827 2 CIRCLIP
2 299-0821 2 CIRCLIP
4 299-0520 2 SEAL
5 299-0236 2 REDUCTION BUSHING, (includes items 2 thru 4 & 6)
6 298-1877 2 O-RING
7 299-7140 2 JOINT & SHAFT ASSY, (Before S/N TBK01105)
159-5726 2 CROSS KIT, (includes circlips), (Before S/N TBK01105)
470-7719 2 JOINT & SHAFT ASSY, (S/N TBK01105 & After)
8C-8052 2 CROSS KIT, (includes circlips), (S/N TBK01105 & After)
8 465-0259 2 SEAL
31200255 TL642 5-41

Before S/N TBK01105
DRIVE TRAIN
Figure 5-18 Rear Brakes
5-42 TL642 31200255

Before S/N TBK01105
DRIVE TRAIN

1 304-3225 2 SPACER
3 298-1883 2 O-RING
4 299-7103 2 PLUG
6 298-1878 2 BOLT
8 304-3226 2 INTERMEDIATE COVER
9 298-1817 2 O-RING
10 299-7141 2 BACK-UP RING
11 304-3819 2 PISTON
13 299-0241 6 SPRING
14 298-1818 6 ADJUSTING BOLT, (Before Axle S/N HITA-726032), (no longer available, order
298-7430 6 ADJUSTING BOLT, (Axle S/N HITA-726032 & After)
15 299-0240 6 SPRING
17 298-8191 8 BRAKE DISC
19 298-1819 2 SPACER
31200255 TL642 5-43

DRIVE TRAIN
10
2 14
3
14 17
6
7 16
12
9
8 11
18
5
13
PAP22260
5-44 TL642 31200255

DRIVE TRAIN

1 385-3637 8 BRAKE DISC
3 299-0241 6 TUBE
4 350-8575 2 PISTON, (Before S/N TBK01528)
2 PISTON, (S/N TBK01528 & After)
5 299-0240 6 SPRING
7 350-8577 2 O-RING
9 350-8579 2 O-RING
12 299-7103 2 PLUG
13 350-2524 2 PILOT BOLT
14 350-8574 2 PISTON KIT, (Before S/N TBK01528), (includes items 3, 4 & 6 thru 9)
459-3349 2 PISTON KIT, (S/N TBK01528 & After), (includes items 3, 4 & 6 thru 9)
17 298-1878 2 BOLT
31200255 TL642 5-45

DRIVE TRAIN
Figure 5-19 Rear Wheel Hub
5-46 TL642 31200255

DRIVE TRAIN
Figure 5-19 Rear Wheel Hub

1 303-8574 2 SEAL
2 298-8193 4 BEARING
3 298-7274 20 WHEEL STUD
4 299-6639 2 WHEEL HUB
2 O-RING, (S/N TBK01528 & After)
7 298-8194 2 CIRCLIP
8 298-8195 2 RING GEAR
9 298-8196 2 RING GEAR SUPPORT
10 298-8197 2 LOCKING PLATE
11 513-2421 20 STUD
12 298-1825 20 NUT
31200255 TL642 5-47

DRIVE TRAIN
Figure 5-20 Rear Reduction Gears
1
2
8
K1
K2
PAP22790
5-48 TL642 31200255

DRIVE TRAIN
Figure 5-20 Rear Reduction Gears

1 299-0205 8 CIRCLIP
2 299-0206 8 PLANETARY GEAR, (Before S/N TBK01528)
3 299-0207 8 BEARING, (Before S/N TBK01528)
4 299-0797 2 PLANETARY GEAR CARRIER
6 299-7170 4 PLUG
7 298-8300 4 COUNTERSUNK BOLT
8 386-0145 8 PLANETARY GEAR & BEARING, (S/N TBK01528 & After)
K1 350-8580 2 PLANETARY CARRIER KIT, (includes items 1 thru 4 & items 7 thru 9 on
Figure 5-19)
K2 299-0813 2 RING GEAR SUPPORT, (includes items 7 thru 9 on Figure 5-19)
31200255 TL642 5-49

DRIVE TRAIN
Figure 5-21 Drive Shaft Assembly
2 6
2 7
PAL0380
5-50 TL642 31200255

DRIVE TRAIN
Figure 5-21 Drive Shaft Assembly

1 299-0317 1 DRIVE SHAFT, FRONT, (Before S/N TBK01167 excluding TBK01162),
(includes item 2)
465-1111 1 DRIVE SHAFT, FRONT, (S/N TBK01167 & After including TBK01162),
(includes item 2)
2 303-8584 4 UNIVERSAL JOINT KIT
3 299-0316 1 DRIVE SHAFT, REAR, (Before S/N TBK01167 excluding TBK01162),
(includes item 2)
299-0314 1 DRIVE SHAFT, REAR, (S/N TBK01167 & After including TBK01162),
(includes item 2)
4 Ref FLANGE, (see Figure 5-15 for details)
6 298-8599 8 BEARING STRAP
7 298-1791 16 STRAP BOLT
31200255 TL642 5-51

DRIVE TRAIN
Figure 5-22 Tires & Rims
8 5
7
101
9 102
1
6 53
3
10
52
4
PAL3582
5-52 TL642 31200255

DRIVE TRAIN
Figure 5-22 Tires & Rims

4520368 1 TIRE SET, 13.00-24 BIAS, G-2 A
91405035 2 RH TIRE & WHEEL ASSY, 13.00-24 BIAS, G-2, (includes items 1 thru 3) I
91405036 2 LH TIRE & WHEEL ASSY, 13.00-24 BIAS, G-2, (includes items 1 thru 3) I
4520369 1 TIRE SET, 13.00-24 BIAS, ROCK TREAD A

91535017 4 TIRE & WHEEL ASSY, 13.00-24 BIAS, ROCK TREAD, C
(includes items 2, 3 & 5)
4520455 1 TIRE SET, 15.50-25 BIAS, G-2 A

91475031 2 RH TIRE & WHEEL ASSY, 15.50-25 BIAS, G-2, (includes items 2, 6 & 10) C
91475032 2 LH TIRE & WHEEL ASSY, 15.50-25 BIAS, G-2, (includes items 2, 6 & 10) C
4520458 1 TIRE SET, 15.50-25 BIAS A

4520451 4 TIRE & WHEEL ASSY, 15.50-25 BIAS, ROCK TREAD, A
(includes items 2, 7&10)
4520374 1 TIRE SET, 13.00-24 RADIAL A

91515056 4 TIRE & WHEEL ASSY, 13.00-24 RADIAL, (includes items 2, 3 & 8) C
4520461 1 TIRE SET, 15.50-25 RADIAL A

4520453 4 TIRE & WHEEL ASSY, 15.50-25, RADIAL, (includes items 2, 9 & 10) A
4520370 1 TIRE SET, 13.00-24 BIAS, G-2, FOAM FILLED A

91475054 2 RH TIRE & WHEEL ASSY, 13.00-24 BIAS, G-2, FOAM FILLED, 542 lb, D
91475055 2 LH TIRE & WHEEL ASSY, 13.00-24 BIAS, G-2, FOAM FILLED, 542 lb, D
4520375 1 TIRE SET, 13.00-24 RADIAL, FOAM FILLED A

91475093 4 TIRE & WHEEL ASSY, 13.00-24 RADIAL, FOAM FILLED, 542 lb, F
4520371 1 TIRE SET, 13.00-24 BIAS, ROCK TREAD, FOAM FILLED A

91535019 4 TIRE & WHEEL ASSY, 13.00-24 BIAS, ROCK TREAD, FOAM FILLED, E
542 lb, (includes items 2, 3 & 5)
4520459 1 TIRE SET, 15.50-25, FOAM FILLED A

91475105 4 TIRE & WHEEL ASSY, 15.50-25, ROCK TREAD, FOAM FILLED, 600 lb, B
4520456 1 TIRE SET, 15.50-25, G-2, FOAM FILLED A

4520449 2 RH TIRE & WHEEL ASSY, 15.50-25, FOAM FILLED, G-2, A
4520450 2 LH TIRE & WHEEL ASSY, 15.50-25, FOAM FILLED, G-2, A
4520462 1 TIRE SET, 15.50-25, FOAM FILLED A

91515066 4 TIRE & WHEEL ASSY, 15.50-25, RADIAL, FOAM FILLED, 600 lb, D
31200255 TL642 5-53

DRIVE TRAIN
Figure 5-22 Tires & Rims (Continued)

1001120963CP 1 TIRE SET, 370/75-28, 14 PLY B
1001100323CP 4 TIRE & WHEEL ASSY, 370/75-28, 14 PLY, (includes items 2, 52 & 53) D
1001121519CP 1 TIRE SET, 370/75-28, 14 PLY, FOAM FILLED B

1001121101CP 4 TIRE & WHEEL ASSY, 370/75-28, 14 PLY, FOAM FILLED, 464 lb, B
1 8780031 1 TIRE, 13.00-24 BIAS, DIRECTIONAL
2 298-7311 1 VALVE STEM
3 303-5005 1 WHEEL, 24X9, 0.219 OFFSET
4 298-1744 10 WHEEL NUT
5 8780045 1 TIRE, 13.00-24 BIAS, ROCK TREAD, NON-DIRECTIONAL
6 8780036 1 TIRE, 15.50-25 BIAS, DIRECTIONAL
7 8780050 1 TIRE, 15.50-25 BIAS, ROCK TREAD, NON-DIRECTIONAL
8 8780264 1 TIRE, 13.00-24 RADIAL, NON-DIRECTIONAL
9 8780048 1 TIRE, 15.50-25 RADIAL, L-2
10 298-8781 1 WHEEL, 25X13, 0.219 OFFSET
52 370-7769 1 WHEEL, 28X11, 0.219 OFFSET, (if equipped with Firestone 370/75-28)
53 1001100284 1 TIRE, 370/75-28, 14 PLY
4520645 1 SOLID TIRE SET, 13.00-24, (includes items 101 & 102) A
101 4520646 1 RH SOLID TIRE & WHEEL ASSY B
102 4520647 1 LH SOLID TIRE & WHEEL ASSY B
5-54 TL642 31200255

DRIVE TRAIN
Figure 5-22 Tires & Rims (Continued)

31200255 TL642 5-55

DRIVE TRAIN
5-56 TL642 31200255

SECTION 6
CAB
31200255 TL642
CAB
Figure 6-1 Cab Assembly
4 41
14
66
67
222
4
13 14
17
62
2 63
7 64
65
53 BEFORE S/N
54 TBK01121 CLAMP MOUNT
52 12 BEHIND SEAT
6
27
28 30 27
29 28
26
27 3 45
49 33 34
28 32
61 41 72
68
69
28
34 35 36
56 59 39
25
60 40
41
101 42 28 MACHINES EQUIPPED
112 43 55 WITH OUTRIGGERS
37 56
57 16
58 104 38
9 106
10 15 113
31 102
42 105
107
BEFORE S/N TBK01121
108 107
108
109 106
110
111
18 4
19 20 24
21 A A 23
22
50 VIEW A-A
51
65
122 48 110
K1 123 50 11 111
K2 70 14 S/N TBK01121 & AFTER
SIDE VIEW OF CAB
71 38 PAP22560
6-2 TL642 31200255

CAB
Figure 6-1 Cab Assembly (Continued)
115
116
117
118
119
120
114
48
124
48 121
66 11
68
65
67
48 11
66 68
51
65
69
70
71
11
14
65
72
73
74
PAP22890
31200255 TL642 6-3

CAB

Ref OPEN CAB ASSY, (includes items 1 thru 43, 45, 48, 49, 51 thru 61 & items 65
thru 73)
Ref ENCLOSED CAB ASSY, (includes items 1 thru 76)
1 Ref CAB WELDMENT, (see Figure 6-2 for details)
2 299-0549 1 ACCESS COVER PLATE, (Before S/N TBK01121)
344-7161 1 ACCESS COVER PLATE, (S/N TBK01121 & After)
3 298-8041 2 MACHINE HD SCREW, 1/4-20X5/8
4 298-7372 8 FLAT WASHER, 1/4
5 298-7079 1 TILT ON JOYSTICK CAB HARNESS, (not shown), (Before S/N TBK00760)
328-7824 1 TILT ON JOYSTICK CAB HARNESS, (S/N TBK00760 thru TBK00835)
328-7824 1 TILT ON JOYSTICK CAB HARNESS, (S/N TBK00836 thru TBK01166)
6 298-1770 4 SELF-TAPPING SCREW, #6X1/2, (open cab)
298-1770 10 SELF-TAPPING SCREW, #6X1/2, (enclosed cab)
7 300-6125 1 VENT COVER PLATE, (open cab), (Before S/N TBK01121)
298-7102 1 VENT, (enclosed cab), (Before S/N TBK01130)
350-2507 1 VENT, (enclosed cab), (S/N TBK01130 & After)
9 298-8141 1 CABLE
10 305-2028 1 LH BRACKET
11 298-1772 9 FENDER WASHER
12 298-0552 4 LOCKNUT, 5/16-18
13 Ref SUSPENSION SEAT, (see Figure 6-3 for details)
14 8T-8908 6 HEX HD CAPSCREW, 1/4-20X1, GR5, (open cab)
8T-8908 10 HEX HD CAPSCREW, 1/4-20X1, GR5, (enclosed cab)
15 Ref BRAKE PEDAL ASSY, (see Figure 7-3 for details)
16 Ref ACCELERATOR PEDAL ASSY, (see Figure 7-1 for details)
18 298-1738 1 DASH CLAMP
19 298-1359 2 SCREW, 3/8-16X1
21 298-1643 2 FENDER WASHER, 5/16
23 298-8761 1 DASH BRACE
24 8T-9364 4 HEX HD CAPSCREW, 1/4-20X5/8, GR5
25 298-8608 1 DASH, (open cab), (Before S/N TBK01160)
463-6326 1 DASH, (open cab), (S/N TBK01170 & After)
298-8609 1 DASH, (enclosed cab), (Before S/N TBK01121)
350-2519 1 DASH, (enclosed cab), (S/N TBK01121 & After)
26 323-3877 1 LH VERTICAL DASH PANEL
27 298-7879 12 FLAT HD CAPSCREW, #10-24X1, (Before S/N TBK00837)
6V-7978 16 PAN HD CAPSCREW, #10, (S/N TBK00837 & After)
28 298-7880 26 TINNERMAN NUT, #10-24
29 Ref INSTRUMENT PANEL, (see Figure 6-4 for details)
31 7X-0264 3 HEX HD CAPSCREW, 1/4-20X2-1/2
32 299-0395 2 LOAD CHART BRACKET
33 Ref BOOM JOYSTICK WITH TILT, (see Figure 7-4 for details)
34 303-4865 1 CONTROL PANEL, (sway), (Before S/N TBK01294)
451-6804 1 CONTROL PANEL, (sway), (without outriggers), (S/N TBK01294 & After)
463-6844 1 CONTROL PANEL, (sway), (with outriggers), (Before S/N TBK01162)
35 298-8644 1 SINGLE VALVE CONTROL
6-4 TL642 31200255

CAB

36 298-8149 1 CABLE
37 298-7039 1 JOYSTICK
38 298-7042 1 RH CONSOLE, (Before S/N TBK01121)
350-2520 1 RH CONSOLE, (S/N TBK01121 & After)
39 315-5502 1 RH SWAY BRACKET
40 8T-9367 3 HEX HD CAPSCREW, 1/4-20X2
41 298-1585 6 LOCKWASHER, 1/4
42 298-8047 6 HEX NUT, 1/4-20
44 Ref HEATING COMPONENTS, (see Figure 6-5 for details)
45 298-8043 4 PAN HD SCREW, 6-32X1/2, (self tap)
46 349-6874 1 WINDOW WASHER FLUID TANK
47 494-0253 AR WASHER FLUID HOSE
48 299-0368 AR TRIM-LOK
49 298-7017 1 MOUNTING PLATE
51 298-7373 2 FLAT WASHER, 5/16
52 298-1362 1 FLOOR MAT
53 298-7364 4 FLAT WASHER, 5/16
55 298-8133 1 COVER PANEL, (Before S/N TBK01160)
56 6V-7978 10 SELF-TAPPING SCREW, 10X3/4
58 298-7367 2 FLAT WASHER, 1/2
60 298-1586 3 WASHER, 5/16
61 298-7286 1 RHEOSTAT, (Before S/N TBK00836)
328-7822 1 RHEOSTAT, (S/N TBK00836 & After)
62 298-1770 2 SELF-TAPPING SCREW, #6
64 298-1591 2 FLAT WASHER, #10
65 298-1643 4 FENDER WASHER
66 298-8606 2 HOSE GUARD
67 298-8069 1 STOVER LOCK NUT, 5/16-18
68 298-8068 7 STOVER LOCK NUT, 1/4-20
72 4M-6425 1 HEX HD CAPSCREW, 5/16-18X1, GR5
73 299-0369 13 in TRIM-LOK
74 Ref ACCESSORY MODULE HARNESS, (see Figure 10-17 for details)
75 464-3037 1 STAR WASHER, 1/4
76 384-0206 1 THICK PANEL HOLE PLUG
101 334-3559 1 LOWER CONSOLE, RH
102 334-3558 1 LOWER CONSOLE MOUNTING BRACKET
104 297-7009 2 SOCKET BUTTON HD CAPSCREW, 1/4-20X1
105 8T-8908 2 HEX HD CAPSCREW, 1/4-20X1, GR5
106 298-7363 6 FLAT WASHER, 1/4
107 298-7372 4 FLAT WASHER, WIDE, 1/4, (Before S/N TBK01121)
298-7372 2 FLAT WASHER, WIDE, 1/4, (S/N TBK01121 & After)
31200255 TL642 6-5

CAB

108 298-1585 3 LOCKWASHER, 1/4, (Before S/N TBK01121)
298-1585 2 LOCKWASHER, 1/4, (S/N TBK01121 & After)
110 7X-0264 1 HEX HD CAPSCREW, 1/4-20X2-1/2, GR5, (Before S/N TBK01121)
421-3801 2 CLIP PANEL RETAINER, (S/N TBK01121 & After)
111 298-7050 1 HEATER PLENUM, (Before S/N TBK01121)
465-7966 1 RIGHT HAND DASH COVER, (S/N TBK01121 & After)
112 465-7068 14 in TRIM-LOK, 3/16
113 334-3560 1 RETAINER NUT, 0.25-20
114 298-8113 4 NYLON HOLE PLUG
115 332-3846 1 CUP HOLDER TRAY, (S/N TBK00837 & After)
116 332-3847 1 CUP HOLDER MOUNT, (S/N TBK00837 & After)
117 333-2416 2 FLAT HD SCREW, #10-24X1, (S/N TBK00837 & After)
118 298-7362 2 WASHER, #10, (S/N TBK00837 & After)
119 298-7377 2 LOCKWASHER, #10, (S/N TBK00837 & After)
120 4B-2047 2 HEX NUT, #10-24, (S/N TBK00837 & After)
121 350-2526 1 SEAT RISER SIDE PANEL, (S/N TBK01121 & After)
122 4M-0061 1 HEX HD CAPSCREW, 5/16-18X3/4
124 298-1770 4 SELF-TAPPING SCREW, (S/N TBK01121 & After)
222 298-8047 1 HEAVY HEX NUT, 1/2-20
301 463-1960 1 OUTRIGGERS DECAL
K1 299-6616 1 OPEN CAB HEATER OPTION, (Before S/N TBK01134), E, 7

(includes items on Figure 6-5)
367-7191 1 OPEN CAB HEATER OPTION, (S/N TBK01134 thru TBK01166), B, 2
367-7192 1 OPEN CAB HEATER OPTION, (S/N TBK001167 thru TBK01204), B
384-0205 1 OPEN CAB HEATER OPTION, (S/N TBK01205 & After), C
K2 314-6130 1 CAB ENCLOSURE KIT, (Before S/N TBK01134), A, 1
(includes items 4, 14, 41, 46, 62 thru 64, 107 thru 111 & 222)
Ref CAB ENCLOSURE, (see Figure 6-2 for details)
367-7193 1 CAB ENCLOSURE KIT WITH HEAT, (S/N TBK01121 thru TBK01309), C, 1
(includes items 4, 6, 7, 22, 24, 25, 41, 46, 47, 51, 62 105, 106 & 110)
389-9218 1 CAB ENCLOSURE KIT WITH HEAT & AC, (S/N TBK01309 & After), B, 1
(includes items 6, 7, 14, 24, 25, 46, 47, 51, 62, 76, 106, 107 & 110)
367-7194 1 CAB ENCLOSURE KIT WITH HEAT & AC, (S/N TBK01121 thru TBK01309), C, 1
(includes items 4, 6, 7, 22, 24, 25, 46, 47, 105, 106 & 110)
389-9221 1 CAB ENCLOSURE KIT WITH HEAT & AC, (S/N TBK01309 & After), C, 1
(includes items 6, 7, 14, 24, 25, 46, 47, 51, 62, 76, 106, 107 & 110)
6-6 TL642 31200255

CAB

31200255 TL642 6-7

CAB
58
59
60
192
13
14
15
57
44
8
16
41
17
43
18
67
19
40 20
144 21
164 51
69
45
48 46
56 49
4
8
9
10
1
118
24 11
25 12
169 14
24 37
71
26 A A 36
39 28
24
52 29 22 VIEW A-A
39
54 30
52
55
53
54 SIDE VIEW OF CAB
55 55
PAP22930
6-8 TL642 31200255

CAB
304
301 306
303
302
633
637
305 638
639
654 614
635
636
32 666
419 33
31
62 667
32 656
33 33
423 34
35 409
424 MACHINES EQUIPPED
410 WITH
411 OUTRIGGERS
23
412
421
27 423
50
666
413
5
415
38
2
501 502
504 505
3 506 507
510 508
512 513 511
PAP22920
31200255 TL642 6-9

CAB

Ref OPEN CAB ASSY, (includes item 1 thru 71) B
Ref ENCLOSED CAB ASSY, (includes items 1 thru 192)
1 Ref CAB WELDMENT, (see Figure 6-2 for details)
2 Ref ACCELERATOR PEDAL ASSY, (see Figure 7-1 for details)
3 Ref BRAKE PEDAL ASSY, (see Figure 7-3 for details)
4 Ref STEERING CONTROL ASSY, (see Figure 7-2 for details)
5 298-7373 1 WASHER, 5/16
8 298-7380 5 LOCKWASHER, 3/8
9 5D-0353 2 HEX HD CAPSCREW, 3/8-16X1
10 Ref STEERING WHEEL, (see Figure 7-2 for details)
11 Ref F-N-R SHIFTER, (see Figure 7-2 for details)
12 Ref SHIFTER DECAL, (see Figure 11-1 for details)
14 298-7372 8 WASHER, 1/4
16 332-3847 1 CUP HOLDER MOUNT
17 298-7362 2 WASHER
19 4B-2047 2 HEX NUT, 10-24, GR2
20 333-2416 2 FLAT HD SOCKET SCREW, 10-24X1
21 332-3846 1 CUP HOLDER TRAY
22 299-0369 AR TRIM-LOK
23 299-0369 1 OPEN CAB DASH PANEL
350-2519 1 ENCLOSED CAB DASH PANEL
24 298-1643 4 FENDER WASHER, 11/32X1-1/4
28 298-6833 AR GASKA-TAPE
29 298-1738 1 DASH CLAMP
30 298-1359 2 SCREW, 3/8-16X1
32 6V-7978 12 PAN HD SCREW, #10
33 298-7880 22 TINNERMAN NUT, #10-24
34 299-0395 2 LOAD CHART BRACKET
35 298-8041 2 ROUND HD MACHINE SCREW, 1/4-20X5/8
36 298-8761 1 DASH BRACE
38 364-5684 1 RIGHT SIDE CONSOLE PANEL
39 298-1772 8 FENDER WASHER, 1/4
40 344-7161 1 SEAT RISER ACCESS PANEL
41 Ref FUEL TANK ASSY, (see Figure 4-5 for details)
44 Ref SUSPENSION SEAT, (see Figure 6-3 for details)
45 298-7364 4 WASHER, 5/16
46 298-0552 4 HEX LOCK NUT, 5/16-18, GR2
48 298-7363 4 WASHER, 1/4
49 297-7008 4 BUTTON HD SCREW, 1/4-20X5/8
50 Ref IGNITION SWITCH, (see Figure 6-4 for details)
6-10 TL642 31200255

CAB

51 298-1770 4 SELF-TAPPING SCREW, #6X1/2
52 298-8606 2 HOSE GUARD
53 298-8069 1 STOVER LOCK NUT, 5/16-18
54 298-8068 7 STOVER LOCK NUT, 1/4-20
55 299-0370 AR TRIM-LOK
56 298-1362 1 FLOOR MAT
57 Ref LH CAB MIRROR INSTALLATION, (see Figure 1-1 for details)
58 299-0310 1 AIR BREATHER
59 298-1695 1 ADAPTER, 12-12
60 298-1370 1 HOSE ASSY
62 469-8719 1 RH INSTRUMENT PANEL
63 364-5693 1 ELECTRICAL OPTIONS ASSY, (not shown), (includes items 301 thru 306) B
64 Ref CAB DASH HARNESS, (not shown), (see Figure 10-12 for details)
65 Ref CAB CONTROL HARNESS, (not shown), (see Figure 10-11 for details)
67 298-7374 3 WASHER, 3/8
69 350-2526 1 SEAT RISER SIDE PANEL
70 Ref KEY, (not shown), (see Figure 6-4 for details)
71 384-0206 1 HOLE PLUG
101 AR CAT THREAD LOCK, (not shown)
118 4B-2041 2 HEX NUT, 6-32, GR2
144 298-7282 2 PIN
164 Ref DEFROSTER FAN & MOUNTING HARDWARE, (see Figure 6-5 for details)
169 Ref ENCLOSED CAB OPTIONS HARNESS, (see Figure 10-21 for details)
192 Ref WINDOW WASHER FLUID TANK, (see Figure 6-5 for details)
301 4M-5282 4 HEX HD CAPSCREW, 1/4-20X1-1/2, GR5
302 6V-8185 4 HEX NUT, 1/4-20, GR2
303 298-7371 4 WASHER
304 375-3920 1 VEC OPTION BOX
305 Ref VEC OPTIONS HARNESS, (see Figure 10-13 for details)
306 437-7751 4 WIRE TIE
409 Ref JOYSTICK, (see Figure 7-4 for details)
410 298-7372 4 WASHER, 1/4
411 298-7378 4 LOCKWASHER, 1/4
413 Ref SINGLE CONTROL VALVE, (see Figure 7-6 for details)
415 Ref LH VERTICAL CONTROLLER, (see Figure 7-7 for details)
419 328-7822 1 TILT RHEOSTAT
421 451-6804 1 SWAY CONTROLLER PANEL
423 6V-7978 10 PAN HD SCREW, #10
424 323-3877 1 LH PANEL
501 334-3559 1 LOWER RH CONSOLE
502 334-3558 1 CONSOLE MOUNT BRACKET
504 297-7009 2 BUTTON HD SCREW, 1/4-20X1
506 298-7363 2 WASHER, 1/4
507 298-7372 2 WASHER, 1/4
508 298-1585 2 LOCKWASHER, 1/4
510 421-3801 2 PANEL RETAINER CLIP
511 465-7966 1 RH DASH COVER
31200255 TL642 6-11

CAB

512 465-7068 AR TRIM-LOK, 3/16
513 334-3560 1 NUT, 1/4-20
614 298-7364 6 WASHER, 5/16
636 303-4866 1 BRACKET
637 Ref CONTROLLER, (see Figure 7-5 for details)
638 298-7363 4 WASHER, 1/4
639 298-0549 4 HEX LOCK NUT, 1/4-20, GR2
654 463-6844 1 CONTROL PANEL, (with outriggers)
656 6V-7978 6 PAN HD SCREW, #10
666 360-7793 1 SWAY DECAL
667 463-1960 1 OUTRIGGER DECAL
6-12 TL642 31200255

CAB

31200255 TL642 6-13

CAB
Figure 6-2 Cab
2
3
21
79
22
2
1 3
2 6
3
2
23 4 3
24 26
4
19 5 37
20 25
67
2 14
3
18 28
12
72
11
13 73
10
17 71
15 33 32
16 34
35 29 27
8 36
74
31 30
14 14 78
75
70
76
77
NOTE: APPLY LOCTITE® (ITEM 68) TO ALL HARDWARE

THAT REQUIRE LOCKNUTS.
PAP22870
6-14 TL642 31200255

CAB
Figure 6-2 Cab (Continued)
K1
NOTE: APPLY LOCTITE® (ITEM 68) TO ALL HARDWARE THAT REQUIRE LOCKNUTS. PAP14250
31200255 TL642 6-15

CAB
Figure 6-2 Cab

299-7148 1 OPEN CAB, (Before S/N TBK01167), R
(includes items 1 thru 11,70 thru 73, 77 thru 79)
298-7225 1 ENCLOSED CAB, (Before S/N TBK01167), (includes items 1 thru 79) I
299-7148 1 OPEN CAB, (Before S/N TBK01167), (includes items 1 thru 11) R
397-4840 1 OPEN CAB, (S/N TBK01167 & After) B
298-7225 1 ENCLOSED CAB, (Before S/N TBK01167), (includes items 1 thru 66) I
1 ENCLOSED CAB, (S/N TBK01167 & After) A
308-6651 1 CAB ENCLOSURE, (includes items 14, 16 thru 18, 24 thru 26, 31 & 32) A
1 303-8618 1 RH WINDOW WITH BORDER
2 320-0534 AR URETHANE
3 304-2656 AR ACTIVATOR
4 481-7835 13 SETTING BLOCK
5 NSS 1 S/N TAG, (open cab)
NSS 1 S/N TAG, (enclosed cab)
6 303-8619 1 REAR WINDOW
8 7R-0211 1 ROPS WARNING DECAL
10 304-3181 1 PLUG, (open cab)
303-8615 1 SPACER, (enclosed cab)
11 303-8585 3 PLUG, (open cab)
303-8592 2 SCREW, 1/4-28X3/4, (enclosed cab)
12 336-7171 1 WET ARM ADAPTER
13 336-7168 1 ADAPTER KIT
14 304-3799 1 WIPER SYSTEM ASSY
15 339-9567 1 WET ARM KIT
16 336-7169 1 WIPER ARM
17 1 WIPER BLADE, 28 IN
18 303-8625 1 FRONT WINDOW
19 303-8628 2 PLUG, 1-1/4
20 AR CLEAR SEALANT
21 303-8624 1 SKY LIGHT WINDOW
22 303-8627 1 HEADLINER
23 303-8630 3 RIVET, 1/8
24 303-8632 1 EXIT HAMMER WITH CABLE
25 303-8631 1 EMERGENCY EXIT DECAL
26 303-4978 1 LH SIDE REAR WINDOW
27 303-8626 1 FOAM, LH SIDE PANEL
28 303-8634 1 HEX BOLT, 3/8-16X6-1/2
29 303-8590 2 HEX BOLT, 3/8-16X4-1/2
30 303-8635 3 HEX NUT, 3/8-16
31 304-2638 1 LOWER DOOR ASSY, (includes items 44 thru 66 & items 68 & 69)
32 304-2639 1 UPPER DOOR ASSY, (includes items 2, 3, 38 thru 43 & item 68)
33 303-8597 1 DOOR STRAP
34 303-8613 1 HEX BOLT, 3/8-16X7/8
35 303-8629 2 WASHER
36 303-8582 1 STRIKER
37 303-8633 1 DOOR HOLD-OPEN, FEMALE
38 303-8581 11 BULB SEAL
39 304-2301 2 HEX BOLT, 5/16-18X5/8
40 303-8614 2 WASHER
6-16 TL642 31200255

CAB
Figure 6-2 Cab (Continued)

41 303-8649 1 SLAM LATCH
42 303-8667 1 DOOR HOLD-OPEN, MALE
43 303-8648 1 UPPER DOOR GLASS
44 304-2300 2 FLAT HD SCREW, 1/4-20X1-1/4
45 303-8642 1 GRAB HANDLE
46 303-8578 3 SCREW, M6X1X12
47 303-8638 1 PLASTIC DOOR COVER
48 303-8587 6 WHIZ-LOCK SCREW, #10-24X0.5
49 303-8588 1 INSIDE HANDLE ASSY, LH
50 303-8641 1 RELEASE LEVER, RH WINDOW/LH DOOR
51 303-8643 1 SOCKET HD SCREW, #8-32X1.12
52 303-8644 1 NUT, #8-32
53 303-8640 6 LOCKNUT, #10-24
54 303-8646 1 SLAM LATCH STIFFENER
55 303-8645 1 SLAM LATCH, LH
56 331-6125 2 RIVNUT, 1/4-20
57 303-8647 1 LOWER DOOR DRIVE BAR WELDMENT
58 304-2649 4 HEX SCREW, 1/4-20X3/4
59 363-7725 1 PADDLE LATCH, LH
5P-8500 1 KEY
60 303-8581 8 ft BULB SEAL
61 303-8583 1 CAM LATCH, RH
62 303-8636 1 EXTERIOR RELEASE DOOR ROD
63 303-8586 3 ROD END RETAINER CLIP
64 303-8637 1 INTERIOR RELEASE DOOR ROD
65 303-8639 1 FOAM, LOWER DOOR
67 NSS 1 S/N TAG, (cab enclosure kit)
68 AR BLUE LOCTITE®
69 304-2640 AR BLACK VINYL TAPE, 2 IN
70 300-6118 Ref SEAT RISER WELDMENT, (Before S/N TBK01121), (no longer available, use
350-2521 1 SEAT RISER WELDMENT, (S/N TBK01121 & After)
71 298-7365 4 FLAT WASHER, 3/8
72 5D-0353 4 HEX HD CAPSCREW, 3/8-16X1, GR5
73 298-7380 4 LOCKWASHER, 3/8
74 303-8589 1 WIPER ARM DRIVE
75 303-8611 1 WIPER PIVOT SHAFT, 2 IN
76 362-8039 1 INSULATE, CAB RIGHT SIDE, (Before S/N TBK01167)
77 303-4749 3 FLANGE HEX HD SCREW, 1/4-20 X.750, (Before S/N TBK01167)
78 476-2944 1 ACCESS PANEL, (Before S/N TBK01167)
79 300-6118 AR URETHANE
K1 465-8283 1 SKYLIGHT WINDOW INSTALLATION A

465-8282 1 SKYLIGHT WINDOW KIT, (includes items 2 & 21) A
31200255 TL642 6-17

CAB
Figure 6-3 Suspension Seat
5
1
2 3 4
6
7
K1 9
10 PAP5050
6-18 TL642 31200255

CAB
Figure 6-3 Suspension Seat

298-8722 1 SUSPENSION SEAT, (includes items 1 thru 12) E
1 299-0927 1 ARMREST ASSY RH KIT, (includes items 2 & 3)
2 NSS 1 ARMREST, MOLDED KIT
3 NSS 1 ARMREST STOP ASSY
4 304-2626 1 BACK CUSHION KIT
5 299-0925 1 BACK PANEL KIT
6 299-0928 1 SEAT BELT KIT
298-8669 1 SEAT BELT, 3 IN, (California Only), (not included with 1001001257)
7 299-6637 1 TETHER KIT
8 299-0924 1 SEAT CUSHION KIT
9 299-0922 1 KNOB KIT
10 299-0921 1 SLIDE KIT
11 477-9071 1 SHOCK ABSORBER KIT, (not shown), (includes one shock absorber, two shock
pins & two hex nuts)
12 518-9756 1 SPRING & SADDLE KIT, (not shown)
K1 1 SEAT BELT KIT, 3 IN, (California only), (includes retractor & female ends)
31200255 TL642 6-19

CAB
Figure 6-4 Instrument Panel
7
1 BAT-1
18
2 HR MTR
6 8
3 HORN
4 FUL GAG
5 ST RLY
6 BAT-2
7 SP-1
WIRE DESIGNATION
PIN DESIGNATION
8 SP-2
9 ALT EXC
10 SP-3
11 STR AW
12 STR CRB
13 TRANS-B
14 TRANS-A
15 TRANS-C
16 TRANS-D 9
11
17 TRANS-E
15 18
1 18
18 REV AL
17 DEUTSCH 8 PIN
RECEPTACLE
1 SHFT PWR 1
WIRING SPECIFICATIONS 2 TRANS-A
WIRE DESIGNATION
PIN DESIGNATION
KEY KEY KEY
WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE 3 SHIFT-B
DESIGNATION COLOR/STRIPE
KEY GAGE DESIGNATION COLOR/STRIPE GAGE DESIGNATION COLOR/STRIPE GAGE
ALT EXC VIOLET/RED 16 INST GND BLACK 16 SHFT PWR 1 ORANGE/RED 16
BACK LT YELLOW/ORANGE 16 KEY ACC ORANGE/GRAY 16 SHFT PWR 2 ORANGE/BLACK 16 4 SHIFT STRT
BRK SOL BLUE/TAN 16 KEY STRT RED/BROWN 16 GP SW WHITE/BLUE 16
BRK SW RED/TAN 14 KEY PWR RED 12 SHIFT-B VIOLET/TAN 16
BAT-1 RED 8 OIL GAG BLUE/BROWN 16 GP SIG WHITE/GREEN 16
5 TRANS-C
BAT-2 RED 12 PS IGN ORANGE/DK GREEN 16 SHIFT STRT RED/WHITE 16
BR SW PWR ORANGE/BLUE 16 PB LT GND BLACK 16 TR LT BLUE/WHITE 16
6 TRANS-E
CLT TMP BLUE/VIOLET 16 REV AL BLUE 16 TR LT SW BLUE/WHITE 16
FUL GAG BLUE/BLACK 16 STOP LT YELLOW/RED 12 TRANS-A VIOLET/WHITE 16
GND-1 BLACK 8 ST RLY VIOLET/ORANGE 16 TRANS-B VIOLET/TAN 16 7 TRANS-D
GND-2
GAG PWR
BLACK
ORANGE/TAN
12
16
SP-1
SP-2
GRAY/ORANGE
GRAY/YELLOW
12
12
TRANS-C
TRANS-D
VIOLET/GRAY
VIOLET/DK GREEN
16
16 13
8 SHFT PWR 2
HMTR GND
HR MTR
BLACK
BLUE/RED
16
16
SP-3
STR AW
GRAY/BLUE
VIOLET/LT GREEN
16
16
TRANS-E
WORK LT
VIOLET/BLUE
YELLOW/BLUE
16
12 14
HORN
HRN PWR
ORANGE/YELLOW
ORANGE/VIOLET
16
16
STR CRB
STR PWR
VIOLET/YELLOW
ORANGE/WHITE
16
16
16
1
1
221
SPARE_BAT SL_SWA WL_SWA W/W_SW
220
SPARE_BAT
OPT_PWR
FAN/HTR
LIGHTS
GAUGES
RELAYS
STEER
HORN
30A
10A
15A
25A
10A
10A
10A
25A
25A
25A
KEY
W/W
1 GND-1
GND3
GND2
GND1
OPT3
OPT2
OPT1
FAN_SW
2 BACK LT
HTR_SW
OPT2
OPT1
OPT3
WL2
15A
15A
10A
ACC LIGHTS W/W FAN/HTR

SL_SWB
WL_SWB
3 PLUG
4 PLUG 5 OPT
SPARE_COIL
AUX_ELEC2
GND85 SW1-87A
AUX_ELEC1
SW2-86 SW2-87A SW1-86

WARN_LT_CK REV_ALARM
5 PLUG
6 WORK LT
WIRE DESIGNATION
7 GND-2
PIN DESIGNATION
8 STOP LT
9 PS IGN
10 OIL GAG
11 CLT TMP
12
12 PRK SOL
13 TR LT SW
14 GP SW
2 10
15 GP SIG
3
16 PLUG
PLUG
N
17
CO
3
T
BA
ST
C
AC
L
18 PLUG
RE
4
NOTE: BLACK PLASTIC PANEL NOT AVAILABLE FOR
SERVICE. MUST ORDER COMPLETE INSTRUMENT
PANEL, 1001001255, FOR REPLACEMENT.
PAP14460
6-20 TL642 31200255

CAB

1 298-7222 1 INSTRUMENT PANEL, (includes all items) M
3 299-7132 2 STRAIN RELIEF, 90 DEGREE
5 299-0325 AR RELAY
6 299-0363 1 HOUR METER
7 303-8662 1 PARK BRAKE SWITCH, (includes item 18)
8 320-8390 1 4-IN-1 GAUGE
9 304-2613 1 HORN SWITCH, (includes item 18)
10 163-2660 1 IGNITION SWITCH
5P-8500 1 KEY
11 298-7048 1 STEER SELECT SWITCH, (includes item 18)
12 334-5961 1 RECEPTACLE
13 298-7093 1 SMALL GAUGE BRACKET
14 298-7092 1 LARGE GAUGE BRACKET
15 304-2641 1 PRE HEAT SWITCH, (includes item 17)
16 299-0860 4 BULB
17 304-2642 1 ACTUATOR
18 304-2612 3 ACTUATOR
220 298-7849 1 15A FUSE
221 298-7850 1 30A FUSE
31200255 TL642 6-21

CAB
4
3
2
286
287
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
1 GAUGE PWR 2 18 GXL

C 2 YEL/CAN HI 18 STP
3 GRN/CAN LO 18 STP
4 DASH GND --
5 FUL LVL --
6 PLUGGED --
6 4
108
1
109
3
110
WIRE
LOADING VIEW 111
112
113
114 101
115
CONN
POS H-WIRE DESIGNATION WIRE GA
& TYPE
1 WAIT TO START LT 18 GXL 102

103
H WAIT TO START 6 104 A
CONN
POS G-WIRE DESIGNATION WIRE GA
& TYPE
G ENG. WARN.
1 ENG WARN LT 18 GXL
2 GAUGE PWR 5 18 GXL TRANS TEMP WARN
F ENG. STOP
CONN
POS F-WIRE DESIGNATION WIRE GA
& TYPE
E CONN
WIRE DESIGNATION WIRE GA
POS & TYPE
1 TRANS TEMP SW 18 GXL
1 FUL LVL 18 GXL
CONN
E-WIRE DESIGNATION WIRE GA 2 DASH GND 18 GXL
POS & TYPE
1 ENG STOP LT 18 GXL
4 ENG STOP LT --
5 TRANS TMP SW --
6 ENG WARN LT --
105 7 WAIT TO START LT 18 GXL
106 C BA
8 PLUGGED --
107
B CONN
& TYPE
A YEL CAN H 18 STP

B GRN CAN L 18 STP
C SHIELD 18 STP PAP4930
6-22 TL642 31200255

CAB

333-1338 1 INSTRUMENT PANEL, (includes items 1 thru 7) N
1 NSS 6 BULB HOUSING
2 298-8147 1 STEER SELECT SWITCH
3 303-8662 1 PARK BRAKE SWITCH
4 304-2613 1 HORN SWITCH
5 334-0787 1 3-IN-1 GAUGE
6 334-0789 1 INSTRUMENT PANEL HARNESS, (includes items 101 thru 115) B
7 334-0788 1 DASH PANEL
101 334-5961 1 8 PIN RECEPTACLE
102 334-5962 1 WEDGE LOCK
103 303-4969 7 TERMINAL
104 8T-8737 1 PLUG
105 NSS 1 CONNECTOR
106 155-2276 1 WEDGE LOCK
107 356-2911 3 CONTACT
108 NSS 1 CONNECTOR
109 NSS 1 DOUBLE LOCK PLATE
110 NSS 1 SOCKET
111 NSS 1 WIRE SEAL
112 NSS 1 PLUG
113 472-7937 4 BULB BASE
114 472-7938 8 TERMINAL
115 305-5448 4 BULB
286 6163-2660 1 IGNITION SWITCH
287 5P-8500 1 KEY
31200255 TL642 6-23

Before S/N TBK01134
CAB
Figure 6-5 Heating Components
LOW
HSW BAT 31
HSW
MED
HSW
32
HIG 33
NOT USED
HSW
34 5
35 36
18
39
40
423 20
19 HOSE VIEW
20
524
12
38 19
6
15
16
11 13 14
21
22
23
RETURN 3 24
VIEW OF RH CONSOLE 17
TO SHOW HEATER VALVE MTG SUPPLY 25 21
26 RETURN
27 SUPPLY
601
602
201
203
205
207
201
205
206
209
PAP22410
6-24 TL642 31200255

Before S/N TBK01134
CAB
Figure 6-5 Heating Components (Continued)
SW1-86 SW2-87A SW2-86 SW1-87A GND85 SPARE_COIL
REV_ALARM WARN_LT_CK AUX_ELEC1 AUX_ELEC2 OPT
F
E
D C
WL_SWB
SL_SWB
A B
FAN/HTR W/W LIGHTS ACC
OPT1
OPT2
OPT3
10A
15A
15A
HTR_SW
WL2
OPT1
OPT2
OPT3
328
GND1
GND2
GND3
SPARE_BAT
OPT_PWR
GAUGES
FAN/HTR
RELAYS
LIGHTS
STEER
HORN
W/W
10A
25A
25A
25A
25A
10A
10A
KEY
15A
10A
30A
W/W_SW WL_SWA SL_SWA SPARE_BAT
111
12+
OIL FUEL
LT GND TEMP
104
GND HSW
BAT HSW
BAT WSW
F
E
D
C
HIG WSW
B
A
LOW WSW BAT HSW

GND HSW
WAS WSW PAR WSW
PAR WSW 102 WAS WSW
LOW WSW
BAT WSW HIG WSW
FAN WIRING
HIG HWS
MED HWS
LOW HWS HIG HWS
BAT FAN
GND HWS MED HSW
LOW HWS
GND FAN
PAR
HIGH
GND HWS 109
WSW
3 1 WSW 103 112
LOW 2 B W WAS 113
WSW WSW
BAT WEATHER PACK CONNECTOR
WSW WIRING CHART
"A" GND FAN
"B" BAT FAN
BAT HSW
GND HSW GND HSW
BAT HSW
101 PAR WSW
WAS WSW
LOW WSW
PAR WSW HIG WSW
HIG WSW
LOW WSW
GND FAN
A B
BAT FAN
WAS WSW PAL2101
31200255 TL642 6-25

Before S/N TBK01134
CAB

299-6616 1 OPEN CAB HEATER, (includes items 3, 6, 11 thru 17, 19 thru 27, 38, 101 thru E
103, 111, 328 & 524)
3 298-7041 Ref HEATER UNIT, (no longer available, order 353-5231 or see items B
601 & 602 for service)
353-5231 1 HEATER UNIT, (includes items 601 & 602) B
5 299-0333 2 AIR DIFFUSER VENT
6 298-7102 1 RECTANGULAR VENT
7 298-7077 2 3-WAY CONNECTOR
11 298-7098 1 HEATER CONTROL CABLE
12 298-8584 1 HEATER CONTROL PANEL
13 298-7285 1 HEATER SWITCH
14 299-0331 1 ROTARY CONTROL
15 298-7277 1 KNOB
16 298-7296 1 HOT WATER VALVE
18 298-7262 AR DUCT HOSE, 2 IN
19 494-0256 AR AIR HOSE, 2-1/2 IN
20 298-7931 18 HOSE CLAMP
21 298-7977 4 HOSE CLAMP
22 298-7834 1 CLAMP HALVES SET
26 298-7372 4 FLAT WASHER, 1/4
27 298-1585 4 LOCKWASHER, 1/4
31 298-8590 1 DEFROST FAN
32 298-7013 1 FAN BASE PLATE
33 298-6843 1 RUBBER GROMMET
34 298-8022 4 SOCKET HD CAPSCREW, #10-24X3/4, GR8
35 298-7844 4 WHIZ-LOCK NUT, 10-24
36 298-8589 2 VENT REDUCER
38 299-6646 1 KNOB
39 298-7102 2 RECTANGULAR VENT
101 298-7051 1 WIPER/HEATER HARNESS
102 298-7052 1 WIPER/WASHER HARNESS
103 298-7053 1 HEATER HARNESS
104 298-7283 1 WIPER/WASHER SWITCH
109 299-0341 1 SHROUD CONNECTOR
111 298-7896 2 FUSE
112 298-7282 2 MALE PIN TERMINAL
113 299-0346 2 CABLE SEAL
304-2565 1 HEATER ENGINE PARTS, (includes items 201 thru 209) F

201 303-8599 2 GEAR CLAMP
203 299-0328 1 COOLANT RESTRICTER ORIFICE
205 5P-0767 2 HOSE, 5/8
207 298-1633 1 LOOP CLAMP
209 318-4732 1 BRASS ELBOW
6-26 TL642 31200255

Before S/N TBK01134
CAB

328 299-0325 1 RELAY
423 298-6833 AR WEATHER STRIP TAPE
524 303-4807 2 VENT WELDMENT
601 298-7095 1 HEATER FAN MOTOR, (Before S/N TBK01121), (no longer available, order
355-4772 for initial replacement)
602 299-0972 2 HEATER FAN WHEEL
31200255 TL642 6-27

CAB
213
220
255 18
260 19 297 14 24
264 302 297 3
285
26 309 4
10
18 22
23
19 22 101
102
26
14
245
12 10
12
270
30
24 292
297
30
18
SUPPLY
204 224 13
19
26 2
232 7
8
302
13
RETURN
297 15
11
13 248
SUPPLY 14 24
297
13 203
224
RETURN
18
289
PAP22320
6-28 TL642 31200255

CAB
14
32
18 17
19 27 13
26 30 SUPPLY
15
24
21 2 RETURN
7
8
SUPPLY 11
29
18
RETURN
13 25
31
1
OPEN CAB HEATER 5
6
16
CONNECT TO
HEATER
CONNECT TO
D OPTIONS VEC
CONNECT TO HEATER
HARNESS END "E"
CONTROL KNOB ON
DASH PANEL C E
FAN WIRING WEATHER PACK
POWER SPEED
CONNECTOR B
A
CONNECTOR
C
FAN GND
SELECT
WIRING CHART CONNECTOR
"A" FAN PWR CONNECT TO
F
WIPER KNOB ON
FAN PWR "B" FAN GND
DASH PANEL
242 20
A B
243
I
244 CONNECT DEFROSTER
FAN TO THIS H G
CONNECTOR
CONNECT TO CONNECT TO WASHER
WIPER MOTOR BOTTLE ON
REAR PANEL OF CAB
PAP22860
31200255 TL642 6-29

CAB

1 297-7008 4 BUTTON HD SCREW, 1/4-20X5/8
2 8T-8912 1 HEX HD CAPSCREW, 5/16-18X2 1/4, GR5
3 297-7099 2 FLAT HD SOCKET SCREW, #6-32X0.62
4 4B-2041 2 HEX NUT, #6-32, GR2
5 298-7363 4 WASHER, 1/4
6 298-7378 4 LOCKWASHER, 1/4
7 299-0949 1 TWIN CLAMP COVER PLATE
8 298-7834 1 CLAMP SET
10 299-6646 2 KNOB
11 299-0337 1 HEATER CONTROL VALVE
12 298-7285 1 BLOWER SWITCH
13 5P-0767 AR HEATER HOSE, 5/8
14 421-3800 7 HOSE CLAMP, (S/N TBK01134 thru TBK01204), (open cab)
421-3800 8 HOSE CLAMP, (S/N TBK01205 & After), (open cab)
421-3800 13 HOSE CLAMP, (S/N TBK01205 & After), (enclosed cab)
15 298-7977 6 HOSE CLAMP
16 353-5231 1 SEALED MOTOR HEATER UNIT
17 350-2517 1 CONNECTOR, THREE WAY, (open cab)
18 298-1770 8 SELF-TAPPING SCREW, #6X1/2, (open cab)
298-1770 10 SELF-TAPPING SCREW, #6X1/2, (enclosed cab)
19 350-2507 1 DEFROST VENT, (open cab)
350-2507 3 DEFROST VENT, (enclosed cab)
20 Ref ENCLOSED CAB HARNESS, (see Figure 10-21 for details)
21 494-0256 2.5 ft VENT HOSE, 2.5 IN, (open)
22 455-5318 Ref POTENTIOMETER ASSY, (not available to order, see items 101 thru 102 C
for service)
23 298-7319 1 TUBING CLIP
24 350-2506 1 ROUND VENT, (open cab)
350-2506 3 ROUND VENT, (enclosed cab)
25 350-2510 1 BLOWER UNIT COVER
26 350-2515 1 DEFROST BASE VENT, (open cab)
350-2515 3 DEFROST BASE VENT, (enclosed cab)
27 350-2518 1 CONNECTOR, (open)
28 350-2525 1 RETURN AIR VENT
29 358-3006 0.9 ft VENT HOSE
30 494-0254 1.4 ft VENT HOSE, (open cab)
494-0254 12.3 ft VENT HOSE, (enclosed cab)
31 303-4911 2.7 ft NEOPRENE TAPE
32 298-7931 1 HOSE CLAMP, (S/N TBK01134 thru TBK01204), (open)
101 299-0335 1 POTENTIOMETER WIRE HARNESS
102 455-5322 1 POTENTIOMETER
203 8T-9364 4 HEX HD CAPSCREW< 1/4-20X5/8, GR5
213 297-7100 4 FLAT HD SOCKET SCREW, #10-24X3/4
220 298-0547 4 HEX LOCKNUT, #10-24
224 298-7363 7 WASHER, 1/4
232 464-3037 1 STAR WASHER, 1/4
242 299-0341 1 WEATHER PACK SHROUD
243 299-0346 2 WEATHER PACK CABLE SEAL
6-30 TL642 31200255

CAB

244 298-7282 2 WEATHER PACK MALE PIN
245 298-7283 1 WIPER SWITCH
247 494-0253 132 in WASHER FLUID HOSE, (not shown)
248 298-7977 4 HOSE CLAMP
260 298-7013 1 FAN BASE PLATE
264 298-8590 1 DEFROSTER FAN
270 469-8719 1 RH INSTRUMENT DASH PANEL
285 350-2517 2 3-WAY CONDUIT
289 350-2525 1 RETURN AIR VENT
292 349-6874 1 WINDOW WASHER FLUID TANK
297 358-3006 73 in HOSE CLAMP
302 298-7931 3 HOSE CLAMP
309 350-2518 2 CONDUIT
31200255 TL642 6-31

CAB
Figure 6-6 Cab Air Conditioning
151
155
154
STARTER
110
113
114
153
GROUND
155
23
TO
CIRCUIT BOARD
ON DASH COMPRESSOR
152
111
153 112
154 105
106
107
104 108
109
3
4
14
19
2
201
18 7
21 202
203
204
22
27
28 11
3
4 24 23
14 3 1 K1 3 25
4 K2 5
14 14 26
PAP22950
6-32 TL642 31200255

CAB

303-4893 1 AIR CONDITIONING ASSY, ENGINE PARTS, (includes items 1 thru 28) K
1 444-7273 1 AC COMPRESSOR BRACKET
2 305-2023 1 ADJUSTMENT BRACKET
3 298-0555 6 NUT, 3/8-16, GR2
4 4D-3120 7 SOCKET HD CAPSCREW, 3/8-16X1-1/2
5 7X-3359 1 SOCKET HD CAPSCREW, 3/8-16X1-1/4
6 364-8077 Ref AC DRIVE PULLEY, (Before S/N TBK01134),
(no longer available, must order Kit K1 for service)
355-5429 1 AC DRIVE PULLEY, (S/N TBK01134 & After)
7 322-9668 1 FRONT ADJUSTMENT BRACKET
11 298-1633 1 P-CLAMP, 1-3/4 IN
14 298-7365 14 WASHER, 3/8
18 325-1433 1 AC BELT SHIELD
19 298-7374 2 WASHER, 3/8
21 314-2893 1 AC REFRIGERANT DECAL
22 309-6819 AR AC SHIM
23 349-6876 1 COMPRESSOR
24 355-5428 1 BELT
25 298-0554 2 HEX NUT, 3/8-16, GR2
26 298-7380 2 LOCKWASHER, 3/8
27 355-5430 1 AC PULLEY ADAPTER
28 4 STUD
304-3171 1 AIR CONDITIONING ASSY, (includes items 101 thru 155) F

104 298-7846 1 HALF CLAMP SET
105 298-7834 1 CLAMP HALVES
106 298-7835 1 STACK BOLT
107 298-7837 1 SAFETY WASHER
108 299-0949 1 COVER PLATE
110 Ref AC WIRE HARNESS, (see Figure 10-7 for details)
111 299-0327 1 RELAY
113 298-1359 1 SCREW, 3/8-16X1
114 303-4795 1 WHIZ-LOCK NUT, 3/8-16
151 Ref AC OVERHEAD CONDENSER, (see Figure 6-7 for details)
152 Ref EVAPORATOR/HEATER UNIT, (see Figure 6-7 for details)
153 350-2530 1 HOSE ASSY
154 350-2531 1 HOSE ASSY
155 350-2532 1 HOSE ASSY
331-0101 1 FAN GUARD INSTALLATION, WITH AC, (includes items 201 thru 204) A
201 311-0660 1 FAN GUARD
203 298-7374 3 FLAT WASHER, 3/8
204 298-7380 3 LOCKWASHER, 3/8
K1 364-8077 1 AC DRIVE PULLEY KIT, (includes items 6 & 27)
31200255 TL642 6-33

CAB
Figure 6-6 Cab Air Conditioning (Continued)

K2 318-9230 1 HOSE KIT, (includes items 153 thru 155)
6-34 TL642 31200255

CAB

31200255 TL642 6-35

CAB
151
155
154
STARTER
110
113
114
153
GROUND
155
TO COMPRESSOR
CIRCUIT BOARD
15
ON DASH
152
111
153 112
154 105
106
107
104 108
109
1
2
3
4 201
9 202
203
10 204
6
5
13
16 14
17
12
11
1 1
2 2
1 3 3
2
3 8 K1
3
7 PAP22940
6-36 TL642 31200255

CAB
530
547
549
308 515 554

506 529
553 546
548
555
540 504 527
556 545
551
526 520
527
312 559
527
545
558
557
550
520
152
PAP22330
31200255 TL642 6-37

CAB

364-5672 1 AIR CONDITIONING ASSY, ENGINE PARTS, (includes items 1 thru 17) B
1 298-0555 7 HEX LOCK NUT, 3/8-16, GR2
2 4D-3120 6 SOCKET HD SCREW, 3/8-16X1-1/2
3 298-7365 12 WASHER, 3/8
4 298-7374 2 WASHER, 3/8
5 314-2893 1 AC REFRIGERANT DECAL
6 325-1433 1 AC BELT SHIELD
7 7X-0294 1 HEX HD CAPSCREW, 3/8-16X5, GR5
8 364-5673 1 AC COMPRESSOR BRACKET
9 364-5683 1 ADJUSTMENT BRACKET
10 364-5682 1 FRONT ADJUSTMENT BRACKET
11 364-5681 1 AC CLUTCH BELT
12 355-5429 1 AC DRIVE PULLEY
13 329-2475 2 SCREW, 3/8-16X7/8
14 003-6271 2 CLAMP
15 349-6876 1 COMPRESSOR
16 355-5430 1 AC PULLEY ADAPTER
17 303-4795 1 LOCKNUT, 3/8-16
304-3171 1 AIR CONDITIONING ASSY, (includes items 104 thru 155) J

104 298-7846 1 HALF CLAMP SET
105 298-7834 1 CLAMP HALVES
106 298-7835 1 STACK BOLT
107 298-7837 1 SAFETY WASHER
108 299-0949 1 COVER PLATE
110 Ref AC WIRE HARNESS, (see Figure 7-7 for details)
111 299-0327 1 RELAY
113 298-1359 1 SCREW, 3/8-16X1
114 303-4795 1 WHIZ-LOCK NUT, 3/8-16
151 Ref AC OVERHEAD CONDENSER, (see Figure 6-7 for details)
152 Ref EVAPORATOR/HEATER UNIT, (see Figure 6-7 for details)
153 350-2530 1 HOSE ASSY
154 350-2531 1 HOSE ASSY
155 350-2532 1 HOSE ASSY
331-0101 1 FAN GUARD INSTALLATION, WITH AC, (includes items 201 thru 204) A
201 311-0660 1 FAN GUARD
203 298-7374 3 FLAT WASHER, 3/8
204 298-7380 3 LOCKWASHER, 3/8
312 297-7008 4 BUTTON HD CAPSCREW, 1/4-20X5/8
506 350-2507 5 VENT
515 2 LOCKNUT, 5/16
520 421-3800 2 HOSE CLAMP
526 298-7372 1 WASHER, 1/4
6-38 TL642 31200255

CAB

527 298-7378 6 LOCKWASHER, 1/4
530 5P-8167 2 HEX HD CAPSCREW, 3/8-16X5/8, GR5
545 298-7363 6 WASHER, 1/4
546 298-7373 4 WASHER, 5/16
547 298-7374 2 WASHER, 3/8
548 298-7379 2 LOCKWASHER, 5/16
549 298-7380 2 LOCKWASHER, 3/8
550 303-4911 28 in NEOPRENE TAPE
551 350-2509 1 SUCTION VENT
553 350-2513 1 AIR CONDITIONING TOP TUBE
554 350-2514 1 BRACKET
555 350-2516 1 TOP DUCT FEED TUBE
556 349-6875 1 SUCTION VENT FILTER
557 350-2522 1 AC TEMP DECAL
558 358-3006 21 in HOSE
K1 318-9230 1 HOSE KIT, (includes items 153 thru 155)
31200255 TL642 6-39

CAB
Figure 6-7 Air Conditioning Components
215
214
201
216
204
203
218 204
206 207
213 217
205
209
211
212 208
210
104
112 103
202
104
102
114 106
113 107
108
110 105
K1
110
101
111
415
109 PAP22900
6-40 TL642 31200255

CAB
Figure 6-7 Air Conditioning Components

353-5230 Ref EVAPORATOR/HEATER UNIT, (Before S/N TBK01497), (no longer available, B
use 1001142350 for replacement or items 101 thru 121 for service)
421-3804 1 EVAPORATOR/HEATER UNIT, (S/N TBK01497 & After), A
101 355-4764 1 CASE TOP
102 355-4765 1 CASE BOTTOM
103 298-7095 Ref BLOWER MOTOR, (Before S/N TBK01128),
(no longer available, for initial replacement order Kit K1)
355-4771 1 BLOWER MOTOR, (S/N TBK01128 & After)
104 299-0972 2 BLOWER WHEEL
105 475-9848 1 HEATER/COOLER COIL
106 299-7182 1 VALVE
107 475-9849 1 BULB CLAMP
108 318-9246 1 O-RING, #8
109 NSS 1 3 HOLE TOP
110 2 LEG, (Before S/N TBK01497)
2 LEG, (S/N TBK01497 & After)
111 299-7179 1 THERMOSTAT, (Before S/N TBK01497)
459-5700 1 THERMOSTAT, (S/N TBK01497 & After)
112 318-9233 2 HEATER HOSE, (Before S/N TBK01497)
2 HEATER HOSE, (S/N TBK01497 & After)
113 NSS 2 HEATER SPLICE
114 475-9854 4 WORM GEAR CLAMP
115 355-4767 1 AIR RESTRICTER, (not illustrated)
116 298-8317 1 METRO SWITCH, (not illustrated)
117 318-9234 1 12 VOLT RELAY, (not illustrated)
118 358-3071 3 ft DRAIN HOSE, 3/8, (not illustrated)
119 355-4769 1 DRAIN ELBOW, 3/8, (not illustrated)
120 355-4770 1 DRAIN TEE, 3/8, (not illustrated)
121 298-7278 1 PRESSURE SWITCH, (not illustrated)
350-2528 1 CONDENSER, (includes items 201 thru 225) A

201 318-9237 1 CASE TOP
202 476-0115 1 CASE BOTTOM
203 318-9238 1 OVERHEAD CONDENSER COIL
205 298-8313 1 TUBE ASSY
206 299-7180 1 DRIER
207 476-0164 1 DRIER MOUNT
208 318-9245 1 O-RING
209 476-0165 1 HOSE CLAMP
210 318-9239 1 TUBE ASSY
211 318-9240 1 TUBE ASSY
212 476-0264 4 HOSE CLAMP
213 476-0265 3 CUSHION CLAMP
214 476-0266 1 HOLE PLUG
215 299-7184 2 CONDENSER FAN
216 318-9241 1 HARNESS PIGTAIL
217 318-9246 1 O-RING, #8
31200255 TL642 6-41

CAB
Figure 6-7 Air Conditioning Components (Continued)

218 493-4131 2 ft CLOSED CELL FOAM
219 318-9242 4 WELL NUT, (not illustrated)
220 8 NYLON INSERT NUT, 1/4-20, (not illustrated)
221 318-9243 1 RELAY, (not illustrated)
222 4 HEX HD CAPSCREW, 3/8-16X3, (not illustrated)
223 318-9244 1 HARNESS, (not illustrated)
224 4 FLAT WASHER, 3/8, (not illustrated)
225 4 LOCKWASHER, 3/8, (not illustrated)
301 356-3236 1 WHITE MOTOR GASKET, (not illustrated)
302 2 BLACK FOAM, (not illustrated)
303 356-3238 1 RESISTOR, (not illustrated)
304 1 BOLT, (not illustrated)
305 1 NUT, (not illustrated)
306 1 CORK TAPE, (not illustrated)
307 2 CORK TAPE, (not illustrated)
415 303-4911 2.7 ft NEOPRENE TAPE, (S/N TBK01121 & After)
K1 355-4772 1 BLOWER MOTOR KIT, (includes items 103 & 301 thru 307)
6-42 TL642 31200255

CAB
Figure 6-7 Air Conditioning Components (Continued)

31200255 TL642 6-43

CAB
6-44 TL642 31200255

SECTION 7
CONTROLS
31200255 TL642
Before S/N TBK01121
CONTROLS
Figure 7-1 Accelerator Pedal Assembly
11
1 26
27
25
18 24
14
19
6
28
9 3
10 7
29
16
1 17 8
12
21
22
20 4
23 5
2
15
13
PAP18380
7-2 TL642 31200255

Before S/N TBK01121
CONTROLS

299-6669 Ref ACCELERATOR PEDAL INSTALLATION, (not available to order, see items 1 D
1 298-8790 1 ACCELERATOR PEDAL BRACKET
2 298-8593 1 ACCELERATOR PEDAL ARM
3 298-8592 1 ACCELERATOR BELL CRANK
4 298-7010 1 PEDAL
5 298-7275 1 PEDAL PAD
6 298-7064 1 FLANGE BUSHING
7 298-1753 1 TEFLON WASHER
8 298-7250 1 EXTENSION SPRING
9 298-7065 1 STUD, 10-32X1-1/4
10 298-7071 2 BALL JOINT, 1/4-28
11 298-8031 1 SOCKET BOLT, 3/8X5/8
12 298-8774 1 PIVOT PIN
14 298-8164 1 ACCELERATOR CABLE
15 298-1581 1 LOCKNUT, 1/4-20
16 298-8049 1 HEX NUT, 3/8-16
17 298-8024 1 SOCKET HD CAPSCREW, 3/8-16X1-1/2
18 298-1634 1 WAVE WASHER, 3/8
19 303-4801 1 WASHER, 3/8
20 298-7991 1 HEX HD CAPSCREW, 5/16-18X3/4
21 298-1586 1 LOCKWASHER, 5/16
22 300-6108 1 FLAT WASHER, 5/16
23 298-6852 2 BUSHING
25 298-1586 2 LOCKWASHER, 5/16
26 298-7373 2 FLAT WASHER, 5/16
27 304-2297 1 U-BOLT
28 304-4572 1 SADDLE
29 304-2298 2 HEX NUT
31200255 TL642 7-3

S/N TBK01121 thru TBK01167
CONTROLS excluding TBK01162
214 11 112
212
211
6
115
113
9 3
10 114
7
16
17
16
20
21
20
19
2
18
23
4
5
22 PY6020
7-4 TL642 31200255

excluding TBK01162 CONTROLS

Ref ACCELERATOR PEDAL INSTALLATION, (not available to order, see items 1 A
thru 23 service)
1 1 ACCELERATOR PEDAL BRACKET
2 1 ACCELERATOR PEDAL ARM
3 1 ACCELERATOR BELL CRANK
4 1 PEDAL
5 1 PEDAL PAD
6 1 FLANGE BUSHING
7 1 TEFLON WASHER
8 2 EXTENSION SPRING
9 1 STUD, 10-32X1-1/4
10 2 BALL JOINT, 1/4-28
11 1 SOCKET HD SHOULDER SCREW
16 2 HEX NUT, 3/8-16
17 1 SOCKET HD CAPSCREW, 3/8-16X1-1/2
18 1 SOCKET HD SHOULDER SCREW
19 1 MACHINE BUSHING
20 2 NYLON WASHER
21 1 BUSHING
22 1 STOP HEX NUT, 5/16-18
23 1 HEX HD CAPSCREW, 5/16-18X7/8
112 304-2297 1 U-BOLT
113 304-4572 1 SADDLE
114 304-2298 2 STOP HEX NUT
115 298-8164 1 ACCELERATOR CABLE, (includes items 112 thru 114) B
212 298-7379 2 LOCKWASHER, 5/16
214 298-7373 2 FLAT WASHER, 5/16
31200255 TL642 7-5

CONTROLS
61
6
5
48
15
65
101
103
102
PAL5430
7-6 TL642 31200255

CONTROLS

2 298-0433 1 ACCELERATOR PEDAL, (includes items 101 thru 103) C
5 298-7373 2 WASHER, 5/16
6 298-7379 2 LOCKWASHER, 5/16
48 298-7363 2 WASHER, 1/4
61 298-8378 1 BRACKET
65 Ref CAB CONTROL HARNESS, (see Figure 10-11 for details)
101 305-2101 1 SENSOR KIT, (includes screws)
102 364-9559 PEDAL KIT, (includes hardware)
103 304-4558 PEDAL ARM
31200255 TL642 7-7

CONTROLS
Figure 7-2 Steering Column & Attaching Parts
401
402
305
201
304
801
502
501
2
601
6 111
120
735
K1
1
PAP14590
7-8 TL642 31200255

CONTROLS
Figure 7-2 Steering Column & Attaching Parts

299-1339 1 STEERING CONTROL ASSY, (Before S/N TBK01167 excluding TBK01162), A
299-1324 1 STEERING CONTROL ASSY, (S/N TBK01167 & After including TBK01162), A
1 298-8745 1 STEERING CONTROL UNIT
2 298-8637 1 STEERING COLUMN, (includes item 201)
4 298-0463 4 STRAIGHT ADAPTER, (Before S/N TBK01167 excluding TBK01162)
298-0487 4 ELBOW, 45 DEGREE, (S/N TBK01167 & After including TBK01162)
5 298-7380 4 LOCKWASHER, 3/8
6 5K-9107 2 HEX HD CAPSCREW, 3/8-16X3/4, GR5
120 298-7380 2 LOCKWASHER, 3/8
201 319-7692 1 STEERING WHEEL NUT, (torque to 29-34 lb-ft)
304 299-0562 1 SHIFTER, 4-SPEED, (includes items 501 & 502)
305 299-0560 1 STEERING WHEEL, (includes items 401 & 402)
401 299-0913 1 CENTER CAP
402 299-6632 1 SPINNER KNOB
501 NSS 2 HEX HD CAPSCREW, (torque to 30-35 lb-ft)
502 NSS 1 CLAMP SET
601 Ref INSTRUMENT PANEL HARNESS, (see Figure 6-4 for details)
735 298-0403 1 SHIFTER ADAPTER HARNESS
801 Ref SHIFTER DECAL, (see Figure 11-1 for details)
K1 303-8610 Ref STEERING CONTROL UNIT SEAL KIT
31200255 TL642 7-9

CONTROLS
Figure 7-3 Brake Pedal Assembly
20
1
20
15
14
12
18
11
16
19
7
4
21
6
5
121 3
119 9
114
10
PAP14290
7-10 TL642 31200255

CONTROLS
Figure 7-3 Brake Pedal Assembly

299-1298 Ref POWER BRAKE ASSY, (Before S/N TBK00252 excluding C
TBK00136 & TBK00204), (not available to order, see items 1 thru 20 for service)
305-6011 Ref POWER BRAKE ASSY, (S/N TBK00252 thru TBK00322 excluding F
TBK00289 & TBK00294), (not available to order, see items 1 thru 8, 11, 12, 15,
16 & 18 thru 21 for service)
307-9870 Ref POWER BRAKE ASSY, (S/N TBK00323 & After including TBK00136 C
TBK00204, TBK00289 & TBK00294), (not available to order, see items 1 thru 8,
11, 12, 15, 16 & 18 thru 21 for service)
1 Ref POWER BRAKE VALVE, (see Figure 9-9 for details)
2 305-2026 1 BRAKE PEDAL BRACKET, (Before S/N TBK00252 excluding
TBK00136 & TBK00204)
305-2026 1 BRAKE PEDAL BRACKET, (S/N TBK00252 & After including
TBK00136 & TBK00204)
3 305-2025 1 BRAKE PEDAL WITH TAB, (Before S/N TBK00252 excluding
TBK00136 & TBK00204)
305-2025 1 BRAKE PEDAL WITH TAB, (S/N TBK00252 & After including
TBK00136 & TBK00204)
4 299-0208 1 PIVOT PIN
6 298-7380 1 LOCKWASHER, 3/8
7 8T-4195 4 HEX HD CAPSCREW, 10X1.5X30mm, (Before S/N TBK00252 excluding
TBK00136 & TBK00204)
8T-4195 4 HEX HD CAPSCREW, 10X30mm, (S/N TBK00252 & After including
TBK00136 & TBK00204)
8 298-7906 4 LOCKWASHER, 10mm, (Before S/N TBK00252 excluding
TBK00136 & TBK00204)
298-7388 4 SPRING LOCKWASHER, 10mm, (S/N TBK00252 & After including
TBK00136 & TBK00204)
9 298-7038 2 BUSHING, (Before S/N TBK00252 excluding TBK00136 & TBK00204)
10 298-7275 1 PEDAL PAD, (Before S/N TBK00252 excluding TBK00136 & TBK00204)
11 357-4399 1 CONNECTOR
12 300-6104 1 CONNECTOR
14 298-0500 1 CAP, (Before S/N TBK00252 excluding TBK00136 & TBK00204)
15 298-0507 2 SWIVEL NUT ELBOW
16 300-6099 1 REDUCER FITTING
18 298-8280 2 ACTUATOR
19 298-8244 1 TIE BAR
20 298-1610 3 ADAPTER, M14-60, (S/N TBK00252 thru TBK00322 excluding
TBK00289 & TBK00294)
298-1610 2 ADAPTER, M14-60, (S/N TBK00323 & After including TBK00136,
TBK00204, TBK00289 & TBK00294)
21 AR MOLY PASTE, (S/N TBK00252 & After including TBK00136 & TBK00204)
119 298-1586 4 LOCKWASHER, 5/16
121 298-7373 4 FLAT WASHER, 5/16
31200255 TL642 7-11

CONTROLS
Figure 7-4 Boom Joystick With Tilt
2
3
18
18
2&4
4
1&3
19
9 3 2
6
4 1
11 13
7
12
10 8
15 16
14
17
K1
PAL2461
NOTE: THE BOSCH REXROTH CORPORATION JOYSTICK

HANDLE SWITCH IS NOT A FIELD SERVICEABLE
COMPONENT. ANY ATTEMPT BY NON-FACTORY
AUTHORIZED PERSONNEL TO REPAIR OR REPLACE
THE SWITCH WILL VOID THE WARRANTY & CAN
RESULT IN A JOYSTICK MALFUNCTION.
7-12 TL642 31200255

CONTROLS
Figure 7-4 Boom Joystick With Tilt

298-8585 1 BOOM JOYSTICK WITH ADJUSTABLE TILT, (if equipped), (includes all items) B
1 299-0970 1 BOOM JOYSTICK HANDLE WITH WIRE & CONNECTOR
2 299-0966 1 BENT LEVER KIT, (includes items 3 & 4)
3 NSS 1 SPRING PIN
4 NSS 1 HEX NUT
5 299-0954 1 BOOT
6 299-0953 1 CARDAN KIT, (includes item 7)
7 NSS AR SHIM
8 298-7082 1 RETAINING PLATE
9 299-0967 1 UPPER BODY, (includes item 10)
10 NSS 1 LOWER BODY
11 Kit 1 O-RING
12 Kit 2 DOWEL PIN
13 Kit 1 O-RING
14 Kit 1 SCREW ASSY
15 Kit 1 O-RING
16 299-0960 4 PLUNGER & GUIDE KIT
17 299-7122 4 REGULATING UNIT
18 299-0209 1 SPRING, (ports 1 & 3), (pack of two)
299-0210 1 SPRING, (ports 2 & 4), (pack of two)
19 299-0834 1 GROMMET WITH CABLE TIE KIT
K1 299-0498 AR SEAL KIT, (includes items 11 thru 15)
31200255 TL642 7-13

CONTROLS
Figure 7-5 Hydraulic Controller - Outrigger, (if equipped)
4 3
7
6
8
7
10
9
1
10
PAL2020
7-14 TL642 31200255

CONTROLS
Figure 7-5 Hydraulic Controller - Outrigger, (if equipped)

299-0558 2 HYDRAULIC CONTROLLER - OUTRIGGER, (includes all items) A
1 299-0559 1 HYDRAULIC CONTROLLER, (includes one each of items 3 thru 8)
2 299-0917 1 HYDRAULIC CONTROLLER, (includes one each of items 3 thru 8)
3 299-7144 2 GRIP
4 299-0976 2 RUBBER BOOT
5 299-0915 2 LEVER OPERATION KIT
6 299-0960 2 PLUNGER KIT
7 299-0916 2 REGULATING UNIT KIT
8 299-0210 2 RETURN SPRING
9 299-0635 2 O-RING
10 299-0636 1 BOLT & NUT KIT
31200255 TL642 7-15

CONTROLS
Figure 7-6 Frame Level Joystick Installation
4
7
102
101
105
PAP21900
7-16 TL642 31200255

CONTROLS
Figure 7-6 Frame Level Joystick Installation

299-6693 1 FRAME LEVEL JOYSTICK INSTALLATION, (if equipped), E
1 298-8644 1 SINGLE VALVE CONTROL
2 298-8149 1 CABLE
3 315-5502 1 BRACKET
5 298-7378 3 LOCKWASHER, 1/4
6 6V-8185 3 HEX NUT, 1/4-20, GR2
102 298-7379 3 WASHER, 5/16
105 299-0383 1 CABLE ADAPTER BONNET
31200255 TL642 7-17

CONTROLS
Figure 7-7 Auxiliary Hydraulic Joystick Installation
121
123
3
1
105
PAP18900
7-18 TL642 31200255

CONTROLS
Figure 7-7 Auxiliary Hydraulic Joystick Installation

451-6803 Ref AUXILIARY HYDRAULIC JOYSTICK INSTALLATION, A
1 298-7039 1 JOYSTICK ASSY
2 298-8141 1 CABLE
3 305-2028 1 LH BRACKET
4 7X-0264 3 HEX HD CAPSCREW, 1/4-20X2-1/2
5 298-8047 3 HEX NUT, 1/4-20
105 299-0383 1 CABLE ADAPTER BONNET
123 298-7367 2 WASHER, 1/2
31200255 TL642 7-19

CONTROLS
7-20 TL642 31200255

SECTION 8
HYDRAULIC CIRCUITS
31200255 TL642
HYDRAULIC CIRCUITS
Figure 8-1 Priority Valve
4
25
20
6 7
5
29 1
28 27
26 15 30 4
16 9
19
13
TO
HYDRAULIC 8
TANK
31 4
TO JOYSTICK ASSY,
(SEE FIGURE 8-5) 11
21
23
2
24
FROM 17
HYDRAULIC
PUMP
22 18
20
PAL0680
8-2 TL642 31200255

HYDRAULIC CIRCUITS

2 298-1384 1 HOSE ASSY
4 298-6868 3 TEST COUPLING
15 298-1378 1 HOSE ASSY
16 298-1404 1 TUBE ASSY
17 298-0410 1 HOSE ASSY
19 298-1403 1 TUBE ASSY
20 298-1379 1 HOSE ASSY
22 298-1405 1 TUBE ASSY
23 304-2600 1 ELBOW, 90 DEGREE, (swivel nut)
24 Ref MAIN CONTROL VALVE, (see Figure 9-6 for details)
26 298-7983 1 CLAMP SET
29 298-0496 1 SWIVEL NUT RUN TEE
30 303-4770 1 CONNECTOR
31 298-0489 1 ELBOW, 90 DEGREE
31200255 TL642 8-3

HYDRAULIC CIRCUITS
926
920
919
926
921
919 922
923
918
807
103
806
TILT ON JOYSTICK
WITH AUX
211
127
104
209
605 201
105
155
141
622 142
143
618 701
633
634 714 705 17 144
149
36 715
35 702
33
8
605 31 11
14 16
32 3
9 4
640 10
12
34 703
15
626 13
1
423 2
621
627 511 5
625 632
638
606
620 503 424
635
636 606
639 623 301
PAL5840
8-4 TL642 31200255

HYDRAULIC CIRCUITS

1 Ref HYDRAULIC IMPLEMENT PUMP, (see Figure 9-7 for details)
2 464-1415 1 O-RING
3 298-7392 3 WASHER, 1/2
9 298-7380 3 LOCKWASHER, 3/8
11 1 HOSE ASSY
12 421-6901 1 ADAPTER TUBE
13 298-7360 1 O-RING
14 299-0355 2 FLANGE HALF
15 298-7381 4 LOCKWASHER, 7/16
17 Ref HOSE ASSY, (see Figure 8-2 for details)
31 392-5185 1 TUBE CLIP
32 1 WHIZ-LOCK SCREW, 1/2-13X1
33 1 HEX FLANGE NUT, 1/2-13
34 299-0370 5.5 in TRIM-LOK
35 421-1905 1 VALVE MOUNT PLATE
36 421-1906 1 HOSE ASSY
103 394-8734 1 PIPE ASSY
104 298-1638 1 CUSHION CLAMP
105 394-8731 1 HOSE ASSY
127 Ref HYDRAULIC TANK, (see Figure 9-8 for details)
141 298-7435 1 TWIN CLAMP
142 299-0947 1 COVER PLATE
144 388-0336 1 SUCTION HOSE
301 Ref STEERING CONTROL, (see Figure 7-2 for details)
423 394-8732 1 HOSE ASSY
424 398-9072 1 HOSE ASSY
511 6V-8776 1 ADAPTER, BRANCH TEE
605 Ref RADIATOR, (see Figure 4-6 for details)
606 494-3687 142 in TRIM-LOK
622 367-4057 1 PIPE
623 430-5174 1 HOSE ASSY
627 298-7365 2 WASHER, 3/8
31200255 TL642 8-5

HYDRAULIC CIRCUITS
Figure 8-1 Priority Valve (Continued)

632 298-7380 2 LOCKWASHER, 3/8
633 464-2028 1 COVER PLATE, SINGLE
634 464-2029 1 CLAMP SET, SINGLE
635 1 CLAMP SET, TWIN
636 207-4499 1 COVER PLATE, TWIN
638 368-0512 1 THERMAL BYPASS VALVE
639 1 HOSE ASSY
640 1 HOSE ASSY
705 298-0492 1 ADAPTER, RUN TEE, (includes o-ring)
920 298-8023 2 SOCKET HD CAPSCREW, 1/4-20X2-1/2
921 298-7378 2 LOCKWASHER, 1/2
922 298-8047 2 NUT, 1/4-20
926 2 HOSE ASSY
927 303-4795 1 WHIZ-LOCK NUT, 3/8-16, (not shown)
928 329-2475 1 WHIZ-LOCK SCREW, 3/8-16X7/8, (not shown)
929 464-1257 1 TUBE CLIP, (not shown)
930 7C-4354 1 TUBE CLIP, (not shown)
8-6 TL642 31200255

HYDRAULIC CIRCUITS
Figure 8-1 Priority Valve (Continued)

31200255 TL642 8-7

Before S/N TBK00795
HYDRAULIC CIRCUITS
Figure 8-2 Dump Circuit
16
2
17
15 20
1
12 25
13 17
14 29
18
1
TO TRANSMISSION
FROM
5 PRIORITY
4 VALVE 19
2
3 23
22
21
28
6 7 9
11
26
FROM
BOOM
JOYSTICK
10
27
PAL1350
8-8 TL642 31200255

Before S/N TBK00795
HYDRAULIC CIRCUITS

1 298-0411 1 HOSE ASSY
2 298-0412 1 HOSE ASSY
3 299-0355 2 SPLIT CLAMP HALF
4 297-7076 4 HEX HD CAPSCREW, 7/16-14X1-1/2
5 298-7381 4 LOCKWASHER, 7/16
6 298-7360 1 O-RING
7 298-0409 1 HOSE ASSY
8 Ref OIL COOLER, (see Figure 4-6 for details)
9 Ref HYDRAULIC RESERVOIR ASSY, (see Figure 9-8 for details)
10 298-1381 1 HOSE ASSY
11 298-1367 1 HOSE ASSY
13 299-0947 3 PLATE COVER
14 298-7435 3 CLAMP SET
15 324-7394 1 HOSE ASSY
16 Ref ELBOW, (see Figure 4-6 for details)
18 Ref CONNECTOR, (see Figure 4-6 for details)
19 304-2575 1 HOSE ASSY
20 298-1411 1 TUBE ASSY
27 Ref BRAKE ASSY, (see Figure 7-3 for details)
31200255 TL642 8-9

S/N TBK00795 thru TBK01166 excluding TBK01162
HYDRAULIC CIRCUITS
16
17
34
15 20
12
18
13
14 35 18
33
32
TO TRANSMISSION
FROM PRIORITY
5 VALVE
19
4 30 1 29
3 30 23
2 22
21
6 9
7 11
26
28
FROM BOOM
JOYSTICK
10
27
PAP22620
8-10 TL642 31200255

HYDRAULIC CIRCUITS

1 324-7404 1 HOSE ASSY
2 324-7403 1 HOSE ASSY
3 299-0355 2 SPLIT CLAMP HALF
4 297-7076 4 HEX HD CAPSCREW, 7/16-14X1-1/2
5 298-7381 4 LOCKWASHER, 7/16
6 298-7360 1 O-RING
7 298-0409 1 HOSE ASSY
8 Ref OIL COOLER, (see Figure 4-6 for details)
9 Ref HYDRAULIC RESERVOIR ASSY, (see Figure 9-8 for details)
10 298-1381 1 HOSE ASSY
11 298-1367 1 HOSE ASSY
13 299-0949 2 TWIN PLATE COVER
14 298-7436 2 TWIN CLAMP
15 324-7394 1 HOSE ASSY
18 Ref CONNECTOR, (see Figure 4-6 for details)
19 304-2575 1 HOSE ASSY
20 298-1411 1 TUBE ASSY
30 298-0467 2 ADAPTER, (includes o-ring)
32 324-7385 1 TUBE
33 324-7388 1 TUBE
34 324-7389 1 TUBE
35 324-7390 1 TUBE
31200255 TL642 8-11

HYDRAULIC CIRCUITS
305
342 71 70
70 66
337 72
344
324
345
74
325 319
73 6
342
345
337 63
344
324
319
59
37
609
39 38 57 611
58 601
40 60
33
34
FROM 27
PRIORITY FROM BOOM
VALVE JOYSTICK
217
108
421
510 514
501 701 PAL5650
8-12 TL642 31200255

HYDRAULIC CIRCUITS

5 398-9073 1 HOSE ASSY
6 420-3199 1 HYDRAULIC PIPE
27 Ref HYDRAULIC TANK, (see Figure 9-8 for details)
39 303-8599 1 GEAR CLAMP
40 281-8751 1 FUEL HOSE
58 464-3476 1 CLAMP SET
59 361-2845 1 PIPE ASSY
63 463-5636 1 CAP
66 361-2844 1 CHECK VALVE
72 1 HOSE ASSY
73 430-5176 1 PIPE ASSY
74 421-1907 1 HOSE ASSY
108 1 HOSE ASSY
217 1 HOSE ASSY
305 Ref RADIATOR, (see Figure 4-6 for details)
319 2 ADAPTER, 90 DEGREE, (includes o-ring)
324 360-6620 2 FITTING
337 298-1579 8 LOCKNUT, 3/8-16
342 367-3289 2 FITTING
344 367-3290 4 HOSE CLAMP
345 122-6915 2 HOSE ASSY
421 398-9071 1 HOSE ASSY
611 304-2600 2 ADAPTER, SWIVEL NUT ELBOW, (includes o-ring)
31200255 TL642 8-13

HYDRAULIC CIRCUITS
Figure 8-3 Steer Select Valve
11
2
REAR AXLE 11
2
9
10
19
20
5
21
6 13
6
5 13
15
16
17
3 6
13
2
1 8
4 22 14
20 7
2
FRONT AXLE 1 21 18
12
PAP22590
8-14 TL642 31200255

HYDRAULIC CIRCUITS

2 298-0502 4 BULKHEAD UNION, 3/4-16X1/2, TUBE
3 324-7401 1 HOSE ASSY
4 324-7402 1 HOSE ASSY
5 8M-0547 4 ELBOW, 90 DEGREE, (swivel nut)
6 8M-0505 4 CONNECTOR, (includes item 13)
7 9M-4584 2 CONNECTOR, (includes item 14)
8 Ref STEER SELECT VALVE, (see Figure 9-11 for details)
9 324-7398 1 HOSE ASSY
10 324-7399 1 HOSE ASSY
12 298-1371 2 HOSE ASSY
13 298-1596 4 O-RING
14 303-8602 2 O-RING
16 298-1586 4 LOCKWASHER, 5/16
17 298-7364 4 FLAT WASHER, 5/16
19 298-7834 1 CLAMP
20 299-0949 2 COVER
22 298-7892 1 CLAMP
31200255 TL642 8-15

HYDRAULIC CIRCUITS
202
10
7 11
12
8
2
4
3
5 1
9 6
25
104
9 27
PY6210
201
8-16 TL642 31200255

HYDRAULIC CIRCUITS

1 Ref STEER SELECT VALVE, (see Figure 9-11 for details)
3 298-7364 4 FLAT WASHER, 5/16
4 298-7379 4 LOCKWASHER, 5/16
5 398-9068 1 HOSE ASSY
6 298-1392 1 HOSE ASSY
7 324-7396 1 HOSE ASSY
8 324-7399 1 HOSE ASSY
10 298-7846 1 CLAMP
11 299-0949 2 COVER
25 360-7766 2 HOSE ASSY
27 494-3688 9.5 in TRIM-LOK
31200255 TL642 8-17

HYDRAULIC CIRCUITS
Figure 8-4 Service/Parking
22
24
21
19
18
23
17
15
9
14
10 2
3 4
11 13
10 11
6 7 8
1 5
12
16
2 3 4 PAL0430
8-18 TL642 31200255

HYDRAULIC CIRCUITS

1 Ref FRONT AXLE ASSY, (see Figure 5-1 for details)
2 298-7839 2 CLAMP
5 298-1398 1 HOSE ASSY
6 298-7833 1 CLAMP SET
7 298-7372 1 FLAT WASHER, 1/4
9 298-7838 4 CLAMP SET
11 305-2110 4 HEX HD CAPSCREW, 5/16-18X1-3/8
12 298-1395 1 HOSE ASSY
13 298-1378 1 HOSE ASSY
14 298-1406 1 PARK BRAKE TUBE
15 315-6549 1 SERVICE BRAKE TUBE, (supply)
19 298-0492 1 RUN TEE, (includes o-ring)
21 298-0498 1 SWIVEL NUT BRANCH TEE
24 298-0525 1 HYDRAULIC FITTING
31200255 TL642 8-19

HYDRAULIC CIRCUITS
TO
REAR
108 AXLE
106
20 113
105
13
112
111
109
116 14 15
27 22
313
19
22
20
205
13
13
14
16
TO
FRONT
AXLE
PAP22480
8-20 TL642 31200255

HYDRAULIC CIRCUITS

13 3 CLAMP, 7/8
19 398-9069 1 HOSE ASSY
20 398-9070 1 HOSE ASSY
22 387-9160 1 HOSE ASSY
27 Ref TRIM-LOK, (see Figure 8-3 for details)
108 298-0525 1 ADAPTER, CONNECTOR, (includes o-ring)
109 Ref PRIORITY VALVE ASSY, (see Figure 9-10 for details)
111 298-7266 1 MINI-CHECK
113 298-6868 1 MINI CHECK COUPLING
31200255 TL642 8-21

HYDRAULIC CIRCUITS
Figure 8-5 Joystick Circuit
WITH
OUTRIGGERS
TO
OUTRIGGER
CONTROLLER,
(SEE FIGURE 8-11) 1
16
2
7
15
105 6
11
2
12 2
13
14 TO HYDRAULIC WITHOUT
RESERVOIR, OUTRIGGERS
(SEE FIGURE 8-2)
4
9 5
105
10 10
6 FROM
OUTRIGGER
FROM CONTROLLER,
4 PRIORITY VALVE, (SEE FIGURE 8-11)
(SEE FIGURE 8-1)
17
8
105
WITHOUT
OUTRIGGERS
WITH
OUTRIGGERS
PAP22880
8-22 TL642 31200255

HYDRAULIC CIRCUITS
Figure 8-5 Joystick Circuit

4 298-1373 1 HOSE ASSY
5 298-1372 1 HOSE ASSY
6 298-1374 1 HOSE ASSY
7 298-1375 1 HOSE ASSY
8 298-1387 1 HOSE ASSY, (Supply), (without outriggers), (S/N TBK00101 thru TBK00816)
324-7393 1 HOSE ASSY, (Supply), (without outriggers), (S/N TBK00817 thru TBK01163)
1 HOSE ASSY, (Supply), (without outriggers), (S/N TBK01170 & After)
9 298-1366 1 HOSE ASSY, (Tank), (without outriggers), (S/N TBK00101 thru TBK01163)
1 HOSE ASSY, (Tank), (without outriggers), (S/N TBK01170 & After)
11 Ref BOOM JOYSTICK, (see Figure 7-4 for details)
13 298-1585 4 LOCKWASHER, 1/4
14 298-7372 4 FLAT WASHER, 1/4
15 298-0489 1 ELBOW, 90 DEGREE, LONG
16 Ref SWIVEL NUT RUN TEE, (with outriggers), (see Figure 8-11 for details)
17 Ref RUN TEE, (with outriggers), (see Figure 8-11 for details)
105 303-4880 2 HOSE ASSY, (with outriggers)
31200255 TL642 8-23

HYDRAULIC CIRCUITS
Figure 8-6 Lift Cylinder
15
14
16
13
12
2
2
3
11
10
INCLUDING TBK01162
19
9
20
19
20
17 19 18
7
17
19 18
7 4
6 5 PAL0411
8-24 TL642 31200255

HYDRAULIC CIRCUITS

1 Ref LIFT CYLINDER, (see Figure 9-1 for details)
2 298-1423 2 HYDRAULIC SWIVEL
3 298-1389 2 HOSE ASSY
4 325-8144 1 TUBE ASSY
5 324-7406 1 TUBE ASSY
9 298-7437 1 CLAMP SET
11 8C-6561 1 HEX HD CAPSCREW, 5/16-18X1-3/8, GR5
12 Ref MALE ELBOW, (see Figure 9-1 for details)
13 298-7298 2 HOSE ASSY
14 298-7305 AR TIE WRAP
15 298-1597 2 MALE CONNECTOR, 1/8X3/16 TUBE
17 298-1792 1 SPECIAL TUBE CLAMP, (Before S/N TBK01167 excluding TBK01162)
463-5638 1 TUBE CLAMP, (S/N TBK01167 & After including TBK01162)
18 8T-9367 3 HEX HD CAPSCREW, 1/2-20X2, (Before S/N TBK01167 excluding
TBK01162)
8T-9368 3 HEX HD CAPSCREW, 1/4-20X2-1/4, GR5, (S/N TBK01167 & After including
TBK01162)
19 298-7372 6 FLAT WASHER, 1/4
20 298-1581 3 HEX LOCKNUT, 1/4-20
31200255 TL642 8-25

HYDRAULIC CIRCUITS
Figure 8-7 Extend/Retract Cylinder
8
2
10
7
6
9
12
10
9
12
SEE FIGURE 8-6 FOR

CLAMP DETAILS
1 11
11
5
INCLUDING TBK01162
2
4
PAP22430
8-26 TL642 31200255

HYDRAULIC CIRCUITS

4 323-4208 1 TUBE ASSY
5 298-1400 1 TUBE ASSY, (Before S/N TBK000797)
325-8140 1 TUBE ASSY, (S/N TBK000797 & After)
6 Ref EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details)
9 298-1388 2 HOSE ASSY
10 298-1657 2 CLAMP
11 Ref TUBE CLAMP, (see Figure 8-6 for details)
12 298-7249 36 in NYLON SLEEVE
31200255 TL642 8-27

HYDRAULIC CIRCUITS
Figure 8-8 Tilt & Tilt Compensating Cylinder
26
16
17
27
30
22
15
23
19 15
25
28 18
29 24
20
31
31 21
32
10
32
14
221
121 11
33 120
125
13
119 229
125 128 8
118
34
117
7
123 9
125 8
6
122
5
4
313
312 2
123
1
PAP22710
8-28 TL642 31200255

HYDRAULIC CIRCUITS

4 298-1414 1 TUBE ASSY
5 325-8141 1 TUBE ASSY
6 324-7400 1 HOSE ASSY
7 325-8142 1 HOSE ASSY
8 298-0497 2 SWIVEL NUT RUN TEE, 1/2 TUBE
10 Ref COMPENSATING CYLINDER, (see Figure 9-4 for details)
13 324-7397 1 HOSE ASSY
14 324-7396 1 HOSE ASSY
15 298-1656 2 CLAMP
16 298-1472 1 TUBE ASSY
17 298-1472 1 TUBE ASSY
19 298-7438 3 CLAMP SET
20 305-2110 3 HEX HD CAPSCREW, 5/16X1-3/8
21 298-0519 2 FITTING, 90 DEGREE
22 298-0504 2 BULKHEAD FITTING, 90 DEGREE
23 303-4912 1 HOSE BRACKET
25 298-7365 2 FLAT WASHER, 3/8
26 298-1465 2 HOSE ASSY
27 298-8716 1 HOSE RETAINER
28 298-7380 2 LOCKWASHER, 3/8
29 298-8049 2 HEX NUT, 3/8-16
31 298-1466 2 HOSE ASSY
32 299-0471 2 ELBOW, 90 DEGREE
299-0780 2 SOLENOID
118 298-8023 2 SOCKET HD CAPSCREW, 1/4-20X2-1/2, GR8
119 298-1585 2 WASHER, 1/4
120 298-8047 2 HEAVY HEX NUT, 1/4-20
121 324-7395 1 HOSE ASSY
122 298-1380 1 HOSE ASSY
123 298-1398 2 HOSE ASSY
125 298-7357 4 CONNECTOR
128 298-0507 1 ELBOW, 90 DEGREE
221 Ref SWIVEL NUT BRANCH TEE, (see Figure 8-5 for details)
229 Ref SWIVEL NUT RUN TEE, (see Figure 8-1 for details)
312 298-0489 1 ELBOW, 90 DEGREE
313 298-7358 1 CONNECTOR
31200255 TL642 8-29

HYDRAULIC CIRCUITS
204
602
205 601
207
411
431
427
428 431
420
224 429
206 422
430
118
409
409
415 119
410
410 107
402
109
120
118
110
119 121
701 13
713 11
12
806 808
712
708
912 807 PAL5860
8-30 TL642 31200255

HYDRAULIC CIRCUITS

11 325-8141 1 HYDRAULIC TUBE ASSY
12 463-5637 1 HYDRAULIC TUBE ASSY
13 Ref SPECIAL TUBE CLAMP, (see Figure 8-6 for details)
107 Ref COMPENSATING CYLINDER, (see Figure 9-4 for details)
118 324-7396 1 HOSE ASSY
119 324-7397 1 HOSE ASSY
120 325-8142 1 HOSE ASSY
121 324-7400 1 HOSE ASSY
204 298-1465 1 HOSE ASSY
206 298-8049 2 HEX NUT, 3/8-16
224 298-7380 2 LOCKWASHER, 3/8
409 298-1466 2 HOSE ASSY
410 299-0471 2 ELBOW, 90 DEGREE
411 298-0504 2 BULKHEAD FITTING, 90 DEGREE
415 298-0519 2 FITTING, 90 DEGREE
420 298-7365 2 FLAT WASHER, 3/8
428 298-7438 3 CLAMP SET
429 299-6644 3 COVER PLATE
431 298-1656 2 CLAMP
601 298-1472 1 TUBE ASSY
602 298-1472 1 TUBE ASSY
713 298-7358 1 STRAIGHT ADAPTER, (includes o-ring)
806 1 HOSE ASSY
807 1 HOSE ASSY
912 Ref HEX HD CAPSCREW, (see Figure 8-3 for details)
31200255 TL642 8-31

HYDRAULIC CIRCUITS
Figure 8-9 Auxiliary Hydraulics
302
105
104
102
129
114 101
103
202
201
112
115 110
127
123 124
127
107
125
106
113 126
111
410
412
119 411
413
116
48
414 414
47
49
130 130
49
46
47
48
46
45
513
44
43
42
INCLUDING TBK01162
633
702
1
43
8
42 PAP22400
8-32 TL642 31200255

HYDRAULIC CIRCUITS
Figure 8-9 Auxiliary Hydraulics

8 298-0464 2 STRAIGHT THREAD CONNECTOR, (includes o-ring)
42 298-1407 1 TUBE ASSY, (Before S/N TBK01167 excluding TBK01162)
463-5627 1 TUBE ASSY, (S/N TBK01167 & After including TBK01162)
463-5626 1 TUBE ASSY, (S/N TBK01167 & After including TBK01162)
46 298-7438 1 CLAMP
48 305-2110 1 HEX BOLT, 5/16X1-3/8
49 324-7405 2 HOSE ASSY
299-1286 1 AUX HYDRAULICS ASSY, (includes items 101 thru 202) D, 8

101 298-7024 1 RETRACT SHEAVE PIN
104 298-7246 1 HOSE SHEAVE PULLEY
105 299-6659 1 HOSE RETAINER ASSY, (includes the following items)
298-7012 1 HOSE RETAINER, RH
298-7067 1 PAD
4B-1274 4 SOCKET FLAT HD CAPSCREW, #10-24X5/8
298-8067 4 HEX NUT, #10-24
107 298-7365 2 FLAT WASHER, 3/8
110 298-0504 2 BULKHEAD FITTING, 90 DEGREE, (includes o-ring)
111 298-0519 2 ELBOW, 90 DEGREE
113 298-8049 2 HEX NUT, 3/8-16
114 298-1465 1 HOSE ASSY
115 298-0501 2 BULKHEAD UNION
116 298-1467 1 HOSE ASSY
119 298-1468 1 HOSE ASSY
124 298-7438 3 CLAMP
125 299-6644 3 COVER PLATE
126 305-2110 3 HEX BOLT, 5/16X1-3/8
127 298-1656 2 HOSE CLAMP
130 298-0506 2 BULKHEAD FITTING
201 298-1473 1 HYDRAULIC TUBE
302 Ref PIN, (see Figure 2-3 for details)
410 300-6103 1 DUST CAP
412 295-8469 1 DUST PLUG
414 300-6095 2 ELBOW, 90 DEGREE
513 Ref TUBE CLAMP, (see Figure 8-6 for details)
31200255 TL642 8-33

HYDRAULIC CIRCUITS
Figure 8-9 Auxiliary Hydraulics (Continued)

633 299-0383 1 ADAPTER BONNET
702 Ref CABLE, (see Figure 7-7 for details)
8-34 TL642 31200255

HYDRAULIC CIRCUITS
Figure 8-9 Auxiliary Hydraulics (Continued)

31200255 TL642 8-35

HYDRAULIC CIRCUITS
Figure 8-10 Sway Cylinder
3
5 8
2
16
17 6 10
13
1 14 121
7
15 9 12
202
PAP22610
8-36 TL642 31200255

HYDRAULIC CIRCUITS

1 Ref SWAY CYLINDER, (see Figure 9-5 for details)
2 298-8157 1 SWAY CYLINDER VALVE
5 298-1383 2 HOSE ASSY
6 298-1415 1 TUBE ASSY
7 298-1416 1 TUBE ASSY
9 303-4754 1 ELBOW, 90 DEGREE
13 298-7833 3 CLAMP SET
14 298-7372 3 FLAT WASHER, 1/4
16 5P-2675 3 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5, (torque to 9-12 lb-ft)
17 298-1585 3 LOCKWASHER, 1/4
31200255 TL642 8-37

HYDRAULIC CIRCUITS
101
402
106 110
221
54
333
219
220 54 23
222 105
25
14
24
25 25 26
207 14 14
26 26 PAL5870
8-38 TL642 31200255

HYDRAULIC CIRCUITS

14 298-7372 3 WASHER, 1/4
25 298-7833 3 CLAMP SET
54 298-1383 2 HOSE ASSY
207 Ref SWAY CYLINDER, (see Figure 9-5 for details)
219 298-8157 1 SWAY CYLINDER CHECK VALVE
220 5P-2675 3 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5
222 298-7378 3 LOCKWASHER, 1/4
31200255 TL642 8-39

HYDRAULIC CIRCUITS
Figure 8-11 Outrigger Controller, (if equipped)
6
TO
JOYSTICK, 4 7
FROM ( SEE FIGURE 8-5) 4
JOYSTICK,
(SEE FIGURE 8-5) 3 5
15 11
14 8
TO
HYDRAULIC
RESERVOIR,
9
(SEE FIGURE 8-2)
FROM
1 PRIORITY
VALVE, 13 10
(SEE FIGURE 8-1) 12
18
11
11 16
13
17 16
PAL3330
8-40 TL642 31200255

HYDRAULIC CIRCUITS
Figure 8-11 Outrigger Controller, (if equipped)

2 298-0498 1 SWIVEL NUT BRANCH TEE, (includes o-ring)
3 298-0489 1 ELBOW, 90 DEGREE, (long)
5 298-0493 1 RUN TEE, (includes o-ring)
6 Ref OUTRIGGER CONTROLLER, (see Figure 7-5 for details)
8 303-4866 1 CONTROLLER BRACKET
9 298-7363 4 FLAT WASHER, 1/4
10 298-0549 4 HEX LOCKNUT, 1/4-20
13 298-7364 6 FLAT WASHER, 5/16
14 1 HOSE ASSY
15 1 HOSE ASSY
16 303-4879 4 HOSE ASSY
17 Ref OUTRIGGER CONTROL VALVE, (see Figure 9-14 for details)
31200255 TL642 8-41

HYDRAULIC CIRCUITS
Figure 8-12 Outrigger Cylinders, (if equipped)
128
147
185
TO 186
FIGURE 8-2 102
143
1 144
2
3
10 4
FROM
FIGURE 8-1 8
18 13
17
9
7
19 22 16 11 12
10 6
24
15 17 7
20 5
23 6
16 18
14
21 19
20
303
212
210
406
208
21
11
219
216
218 24
209 7
6
INCLUDING TBK01162
PAP22800
8-42 TL642 31200255

HYDRAULIC CIRCUITS
Figure 8-12 Outrigger Cylinders, (if equipped)

3 323-5627 1 UNION TEE
11 Ref OUTRIGGER CONTROL VALVE, (see Figure 9-14 for details)
12 298-0465 2 CONNECTOR
16 298-7438 4 CLAMP SET
19 298-1499 4 HOSE ASSY
21 Ref OUTRIGGER CYLINDER, (see Figure 9-13 for details)
102 298-7436 1 CLAMP SET
143 7X-0440 1 HEX HD CAPSCREW, 0.315-18X1-3/4, GR5
144 299-0949 1 COVER PLATE
147 463-5615 2 LOCKNUT, 5/16-18
185 315-6551 1 TUBE BRACE
186 298-7373 4 FLAT WASHER, 5/16
208 464-1485 1 PIPE ASSY
209 464-1486 1 PIPE ASSY
210 464-1487 1 PIPE ASSY
212 464-1488 1 PIPE ASSY
216 298-7436 2 TWIN CLAMP
218 299-0949 2 COVER PLATE
303 Ref PIPE ASSY, (see Figure 8-1 for details)
406 Ref PIPE ASSY, (see Figure 8-2 for details)
31200255 TL642 8-43

HYDRAULIC CIRCUITS
8-44 TL642 31200255

SECTION 9
HYDRAULIC COMPONENTS
31200255 TL642
24
4
5 2
3
24 1
25
6
26
9
10
9
7
28 8
27
1
11
19
18
17
16
15
13
14
20
21
22
12 22
29
23
24
K1
28
27
PAP22450
9-2 TL642 31200255


298-8115 1 LIFT CYLINDER, (includes items 1 thru 24) B
1 303-8620 1 CASE ASSY
2 303-8621 1 VALVE BLOCK ASSY, (includes item 3)
3 354-5048 1 VALVE, (torque to 44 lb-ft)
299-0499 1 SEAL KIT
4 304-2281 4 CAPSCREW, (torque to 10-12 lb-ft)
6 298-1646 1 LOCKNUT
7 461-1246 1 PISTON ASSY, (includes items 8 thru 11)
8 299-0863 1 PISTON
9 Kit 2 WEAR RING
10 Kit 1 CAP SEAL
11 Kit 1 O-RING
12 298-1663 1 SET SCREW
13 299-0187 1 HEAD ASSY, (includes items 14 thru 20)
14 304-2282 1 HEAD
15 Kit 1 O-RING
16 Kit 1 ROD SEAL
17 Kit 1 STEP SEAL
18 Kit 1 WEAR RING
19 Kit 1 U-CUP
20 Kit 1 CANNED WIPER
21 298-7407 1 O-RING
22 299-0188 1 SHAFT ASSY
23 304-2299 4 BUSHING
25 298-8167 1 LOWER LIFT CYLINDER PIN
26 298-8131 1 KEEPER PLATE
28 298-7392 2 HARD WASHER, 1/2
29 337-7993 1 UPPER LIFT CYLINDER PIN
K1 299-0501 1 SEAL KIT, (includes items 9 thru 11 & 15 thru 20)
31200255 TL642 9-3

17 18
14
14
15
18
115
19
110
113
111
12
13
9
7
8 9
3 22
12 2
21 1
10 2
5
10
4
6
20
18
18 14
208
207
205 K1 PW0072
9-4 TL642 31200255


325-0035 1 LIFT CYLINDER, (S/N TBK00775 thru TBK00984), (includes items 1 thru 22) C
461-1246 1 LIFT CYLINDER, (S/N TBK00985 & After), (includes items 1 thru 22) D
1 Kit 1 O-RING
2 Kit 2 BACK-UP RING
3 Kit 1 O-RING
4 Kit 1 SEAL
5 Kit 1 SEAL
6 Kit 1 WIPER
7 Kit 1 SEAL
8 Kit 1 SEAL
9 Kit 2 WEAR RING
10 Kit 2 WEAR RING
12 341-4075 2 SET SCREW
13 341-4076 1 SELF-TAPPING SCREW
14 430-4723 4 LUBE FITTING
15 341-4077 1 PORT PLUG
17 354-5048 1 VALVE
18 341-4078 4 BUSHING
19 Ref TUBE ASSY, (no longer available, replace with both 70021957 head &
70021958 tube assy), (S/N TBK00775 thru TBK00984)
20 341-4074 1 ROD ASSY
21 Ref HEAD, (no longer available, replace with both 70021957 head & 70021958
tube assy), (S/N TBK00775 thru TBK00984)
341-4082 1 HEAD, (S/N TBK00985 & After)
22 341-4079 1 PISTON
113 298-7392 1 HARD WASHER, 1/2
115 298-8167 1 LIFT CYLINDER PIN
207 298-7392 1 HARD WASHER, 1/2
208 337-7993 1 LIFT CYLINDER PIN
K1 341-4080 1 SEAL KIT, (includes items 1 thru 10)
31200255 TL642 9-5

1
2
3
4
5
20 4
21
1
19 6
18 7
17
16 8
15
14
13
12
11
9
10
9
K1 PY6340
9-6 TL642 31200255


298-7018 1 EXTEND/RETRACT CYLINDER, (includes items 1 thru 19) G
1 299-0855 1 CASE ASSY
2 354-5048 1 VALVE, (torque to 40-45 lb-ft)
299-0499 1 SEAL KIT
3 298-1647 1 LOCK NUT, (torque to 600-650 lb-ft)
4 Kit 2 WEAR RING
5 Kit 1 PISTON SEAL
6 313-2472 1 PISTON ASSY, (includes items 4, 5 & 7)
7 Kit 1 O-RING
8 304-2272 1 SPACER
9 304-2273 1 SHAFT
10 298-1766 1 SET SCREW, (torque to 11 lb-ft)
12 313-2473 1 HEAD ASSY, (includes items 11 & 13 thru 18), (torque to 100 lb-ft)
13 Kit 1 O-RING
14 Kit 1 U-CUP
15 Kit 1 STEP SEAL
16 Kit 2 WEAR RING
18 Kit 1 O-RING
19 303-8655 1 WEAR BAND
21 298-7026 1 EXTEND/RETRACT CYLINDER PIN
K1 313-2471 1 SEAL KIT, (includes items 4, 5, 7, 11 & 13 thru 18)
31200255 TL642 9-7

15
16
18
105
136
106
12
9
6
9
21
23
2
3
4
20 1
10
8
5
7
17
22
13
19
K1 PY6350
9-8 TL642 31200255


325-0033 1 EXTEND/RETRACT CYLINDER, (includes items 1 thru 23) B
1 Kit 1 O-RING
2 Kit 1 O-RING
4 Kit 1 O-RING
5 Kit 1 SEAL
6 Kit 1 SEAL
7 Kit 1 WIPER
8 Kit 1 SEAL
9 Kit 2 WEAR RING
10 Kit 2 WEAR RING
12 341-4085 1 LOCKNUT
13 341-4086 2 SET SCREW
15 341-4087 3 PORT PLUG
16 354-5048 1 COUNTERBALANCE VALVE
17 341-4088 1 WEAR PAD
18 341-4083 1 TUBE ASSY
19 341-4084 1 ROD
20 341-4091 1 HEAD
21 341-4092 1 PISTON
22 341-4089 1 COLLAR
23 341-4090 1 SPACER
105 298-7026 1 EXTEND/RETRACT CYLINDER PIN
136 AR NEVER SEEZE LUBE
31200255 TL642 9-9

Figure 9-3 Tilt Cylinder
20
7 2
117 103 3
4
19
3
105
5
6
19
18 17
15
14
13
16 12
11
10
8 7
9
K1
21
PAP22700
9-10 TL642 31200255


298-7019 1 TILT CYLINDER, (includes items 1 thru 21) J
1 354-5048 1 VALVE, (torque to 45-50 lb-ft)
299-0499 1 SEAL KIT
3 Kit 2 WEAR RING
4 Kit 1 PISTON SEAL
5 304-2284 1 PISTON
6 Kit 1 O-RING
8 299-0858 1 SHAFT ASSY
9 298-1663 1 SET SCREW, (torque to 11 lb-ft)
11 299-0856 1 HEAD, (torque to 200 lb-ft)
12 Kit 1 O-RING
13 Kit 1 U-CUP SEAL
14 Kit 1 STEP SEAL
15 Kit 1 WEAR RING
17 Kit 1 U-CUP
19 299-0857 1 CASE ASSY
20 299-0861 2 BUSHING, (manganese phosphate coating)
21 299-0859 1 BUSHING, (manganese phosphate coating)
103 298-8782 1 TILT CYLINDER PIN
117 298-7392 1 WASHER, 1/2
31200255 TL642 9-11

16
17
14
17
19
13 11
9
403 4
9
22
417
405 1
12
7
2
21
8
6
3
5
13
20
K1
18
PAP22820
9-12 TL642 31200255


325-0034 1 TILT CYLINDER, (includes items 1 thru 22) A
1 Kit 1 O-RING
2 Kit 1 O-RING
3 Kit 1 SEAL
4 Kit 1 SEAL
5 Kit 1 WIPER
6 Kit 1 SEAL
7 Kit 1 SEAL
8 Kit 1 WEAR RING
9 Kit 2 WEAR RING
11 341-4085 1 LOCKNUT
14 341-4077 1 PORT PLUG
16 354-5048 1 COUNTERBALANCE VALVE
17 341-4096 2 BUSHING
18 341-4097 1 BUSHING
19 341-4094 1 TUBE ASSY
20 341-4095 1 ROD ASSY
21 341-4098 1 HEAD
22 341-4099 1 PISTON
417 298-7392 1 WASHER, 1/2
31200255 TL642 9-13

Figure 9-4 Compensating Cylinder
9
9
20
6 5
13
22 11
21
13
3 12
18 17
4
19
16
14
15
23
K1
K2 10 7
K3
26
25
24 PAP22550
9-14 TL642 31200255

Figure 9-4 Compensating Cylinder

298-8114 1 COMPENSATING CYLINDER, (includes items 1 thru 8) B
1 304-2251 1 BARREL ASSY, (includes item 9)
2 1 ROD ASSY, (includes item 10)
3 304-2253 1 PISTON ASSY, (includes items 11 thru 13)
4 304-2254 1 ROD BEARING ASSY, (includes items 14 thru 19)
5 305-5459 1 NUT
6 305-5431 1 CAPSCREW
8 2 GREASE FITTING
9 304-2255 2 BUSHING
10 304-2256 1 BUSHING
11 Kit 1 PISTON SEAL
12 Kit 1 O-RING
13 Kit 2 WEAR RING
14 Kit 1 ROD SEAL
16 Kit 1 BUFFER
17 Kit 1 WIPER
18 Kit 1 SEAL
19 Kit 1 WEAR RING
22 298-7392 1 HARD WASHER, 1/2
26 298-7392 1 HARD WASHER, 1/2
K1 304-2257 1 PISTON SEAL KIT, (includes items 11 thru 13)

K2 304-2258 1 ROD BEARING SEAL KIT, (includes items 14 thru 19)
K3 304-2627 1 CYLINDER SEAL KIT, (includes items 11 thru 19)
31200255 TL642 9-15

16 16
1
107 4
105 3
5
1
6
15
14
13 12
11
9
10
8
7
K1
16
106
107
PAP22770
9-16 TL642 31200255


298-8137 1 SWAY CYLINDER, (includes items 1 thru 16) D
1 298-8201 1 CASE ASSY
3 Kit 2 WEAR RING
4 Kit 1 PISTON SEAL
5 304-2292 1 PISTON
6 Kit 1 O-RING
8 304-3227 1 SHAFT ASSY
9 298-1663 1 SET SCREW
11 304-3820 1 HEAD, (torque to 100 lb-ft)
12 Kit 1 O-RING
13 Kit 1 U-CUP SEAL
14 Kit 1 STEP SEAL
15 Kit 1 U-CUP SEAL
16 299-0861 3 BUSHING
105 298-7035 1 SWAY CYLINDER PIN
106 298-7034 1 SWAY PIN
31200255 TL642 9-17

15
14
11
15
105
13
107 16
12
9
4
18 1
5
2
19
8
6
8
3
7
14
17
106
15
K1 107 PY2042
9-18 TL642 31200255


474-0687 1 SWAY CYLINDER, (includes items 1 thru 19) A
1 Kit 1 O-RING
2 Kit 1 O-RING
3 Kit 1 SEAL
4 Kit 1 SEAL
5 Kit 1 SEAL
6 Kit 1 SEAL
7 Kit 1 WIPER
8 Kit 2 WEAR RING
9 Kit 2 WEAR RING
11 430-4721 2 O-RING
12 341-4085 1 LOCKNUT
15 430-4720 3 BUSHING
16 430-4719 1 TUBE ASSY
17 430-4718 1 ROD ASSY
18 430-4716 1 PISTON
19 430-4717 1 HEAD
31200255 TL642 9-19

Figure 9-6 Main Control Valve
9-20 TL642 31200255

Figure 9-6 Main Control Valve

298-1365 1 MAIN CONTROL VALVE, (without outrigger), (includes items 1 thru 51 & 56) C
310-8321 1 MAIN CONTROL VALVE, (with outrigger), (includes items 1 thru 51 & 56) A
1 304-2270 1 INLET COVER ASSY, (includes item 2)
2 329-9751 1 MAIN RELIEF, 4000PSI, (includes items 3, 4 & 5)
3 Kit 1 O-RING
5 Kit 1 O-RING
6 304-2294 1 VALVE SECTION ASSY, (Lift), (includes one each of items 13 & 25
& two of item 7)
7 303-8609 5 LOAD CHECK PLUG, (includes items 8 thru 12)
8 Kit 10 O-RING
10 Kit 10 O-RING
12 Kit 10 O-RING
13 304-4564 3 HYDRAULIC REMOTE POSITIONER, (includes items 14 thru 24)
14 NSS 24 HEX HD CAPSCREW, 1/4-20X3
15 NSS 24 LOCKWASHER, 1/4
16 NSS 6 BEARING PLATE
17 NSS 6 BONNET
18 NSS 6 SEAL
19 NSS 3 SPOOL POSITIONER
20 NSS 3 WASHER
21 NSS 3 SPRING, (large)
22 NSS 3 SPRING, (small)
23 NSS 3 STOP SLEEVE
24 NSS 3 STOP COLLAR
25 316-9020 3 HYDRAULIC REMOTE POSITIONER, (includes items 14 thru 18)
26 304-2295 1 VALVE SECTION ASSY, (Crowd), (includes one each of items 7, 13, 25 & 56)
27 329-9754 2 RELIEF CARTRIDGE, 4300 PSI, (includes items 8 thru 12)
28 304-3228 1 VALVE SECTION ASSY, (Tilt), (includes one each of items 13 & 25 & two
of item 27)
29 303-8623 1 VALVE SECTION ASSY, (Sway), (includes one each of items 30 & 41 & two
each of 7 & 37)
30 303-8605 2 SPOOL POSITIONER ASSY, (includes items 31 thru 36)
31 NSS 4 SCREW
32 NSS 4 WASHER
33 NSS 2 BONNET
34 NSS 2 SPOOL COLLAR
35 NSS 4 SPRING COLLAR
36 NSS 2 SPRING
37 303-8606 4 SPOOL SEAL KIT, (includes items 38 thru 40)
38 NSS 4 RETAINER
39 NSS 4 WASHER
40 NSS 4 SEAL
41 303-8607 2 SPOOL RETAINER, (includes items 42 & 43)
42 NSS 4 WASHER
43 NSS 4 SCREW
31200255 TL642 9-21

Figure 9-6 Main Control Valve (Continued)

44 304-2247 1 VALVE SECTION ASSY, (Aux), (includes one each of items 30 & 41 & two
each of 37 & 45)
46 304-2271 1 OUTLET COVER ASSY, (without outrigger), (includes item 47)
1 OUTLET COVER ASSY, (with outrigger), (includes items 47 & 55)
47 304-3813 1 PLUG, (without outrigger)
2 PLUG, (with outrigger)
48 Kit 3 HEX HD CAPSCREW
49 Kit 3 HEX NUT
50 Kit 7 O-RING
51 Kit 17 O-RING
52 2D-8465 3 CARRIAGE BOLT, 5/16-18X3
53 298-7373 3 FLAT WASHER, 5/16
54 463-5615 3 HEX LOCKNUT, 5/16-18
55 1 PLUG
K1 304-2248 1 VALVE SECTION SEAL KIT, (includes items 50 & 51)

K2 304-2249 1 STUD KIT, (without outrigger), (includes items 48 & 49)
1 STUD KIT, (with outrigger), (includes items 48 & 49)
K3 304-2269 1 MAIN RELIEF SEAL KIT, (includes items 3, 4 & 5)
K4 304-2250 5 PLUG SEAL KIT, (includes items 8 thru 12)
9-22 TL642 31200255

Figure 9-6 Main Control Valve (Continued)

9-23 TL642 31200255

Figure 9-7 Implement Pump
15
5
7
10
13
12
9
2
6
3
10 7
9
12
13
11
14
1
K1
PAP22600
9-24 TL642 31200255

Figure 9-7 Implement Pump

298-7247 1 IMPLEMENT PUMP, (includes all items) B
1 304-2630 1 SHAFT END COVER ASSY
2 304-3205 1 PORT END COVER ASSY
3 304-3206 1 GEAR HOUSING
4 304-2629 1 GEAR SHAFT SET
5 304-2335 4 CAPSCREW
6 304-2246 2 DRIVE SCREW
7 304-2651 4 DOWEL PIN
8 NSS 1 NAME PLATE
9 298-7294 2 THRUST PLATE
10 Kit 2 O-RING
11 Kit 1 LIP SEAL
12 Kit 2 CHANNEL SEAL
13 Kit 2 BACK-UP SEAL
14 304-3807 1 SPLINE ADAPTER
15 304-3806 4 WASHER
31200255 TL642 9-25

Figure 9-8 Hydraulic Tank Assembly
509
510
26
516 21 28
29
30
16
1 17
10
3
118 9
8
7
134
119 13
12
2 27
609
24 23
25 PAL0401
9-26 TL642 31200255


299-6615 1 HYDRAULIC TANK ASSY, (includes items 1 thru 30) E, 7
1 303-4808 1 HYDRAULIC RESERVOIR
2 299-0376 1 FLUID LEVEL GAUGE, (includes mounting hardware)
3 298-1417 1 OIL FILTER
108-1153 1 FILTER ELEMENT
303-8617 1 BAR GAUGE
7 298-8588 1 FILLER CAP
8 298-8135 1 FILL TUBE
10 298-8587 1 TANK FILTER
12 298-0515 1 CONNECTOR
13 299-0379 TANK FILTER
16 130-2387 1 CONNECTOR
26 5P-8905 1 ADAPTER
27 298-0518 1 MALE PIPE FITTING
29 281-8751 1 HOSE
30 303-8599 1 CLAMP
119 298-7367 3 FLAT WASHER, 1/2
134 303-4799 3 LOCKWASHER, 1/2
509 299-0310 1 BREATHER
510 298-1695 1 BULKHEAD
516 298-1370 1 BREATHER HOSE
609 304-2601 1 ELBOW, 45 DEGREE
31200255 TL642 9-27

258
259
3
151 1
260
128
126 143
124
125 PAL5590
9-28 TL642 31200255


361-2832 1 HYDRAULIC TANK ASSY, (Before S/N TBK01205), (includes items 1 & 2) K
399-5369 1 HYDRAULIC TANK ASSY, (S/N TBK01205 & After), (includes items 1 & 2) A
1 499-7671 1 FILTER
2 298-8668 1 FLUID LEVEL GAUGE
3 148-8356 1 ELBOW, 90 DEGREE
124 298-7367 3 WASHER, 1/2
125 303-4799 3 LOCKWASHER, 1/2
128 298-8588 1 BREATHER CAP
143 Ref HYDRAULIC FITTINGS, (see Figure 8-2 for details)
151 305-2032 1 ADAPTER, 90 DEGREE
258 299-0310 1 AIR BREATHER
259 298-1695 1 BULKHEAD CONNECTOR, FEMALE
260 298-1370 1 HOSE ASSY
31200255 TL642 9-29

Before S/N TBK01162
Figure 9-9 Brake Valve
21 22 CHECK BRAKE VALVE PART NUMBER PRIOR

20 TO ORDERING REPLACEMENT PARTS.
19
18 17
16
23
14 24
49
13
50
25
15
26 14
15
17 27
28
15 30
31 32 33
16
14
22 29
51 48
47
46 32
52
41 34
35
45 43 40
39
44 42 38
37
36
1
2
3
4
6
5
8
7 9
11
10 12
55
K1
K2
K3
K4
K5
K6
K7
PAP14420
9-30 TL642 31200255

Before S/N TBK01162

298-8632 Ref POWER BRAKE VALVE, (check brake valve part number prior to ordering D
replacement parts), (no longer available, order 1001106836 for replacement or
see items 1 thru 48)
305-2027 Ref POWER BRAKE VALVE, (check brake valve part number prior to ordering E
see items 1 thru 48 & 55 for service)
307-9869 Ref POWER BRAKE VALVE, (check brake valve part number prior to ordering C
344-1586 1 POWER BRAKE VALVE, (check brake valve part number prior to ordering B
replacement parts), (includes items 1 thru 41 & 43 thru 53)
1 304-3213 1 SCREW
2 299-0192 2 PIN
3 317-0601 2 SPRING
4 Kit 2 WIPER
5 317-0602 1 COVER
6 Kit 2 WIPER
7 317-0603 1 COVER
8 Kit 2 QUAD RING
9 317-0604 2 PISTON
10 Kit 2 PISTON RING
11 317-0606 2 PIN, (Before S/N TBK00842)
385-8773 2 PIN, (S/N TBK00842 & After)
12 304-3211 2 SPRING
13 298-8175 1 BALL
14 304-3212 4 PLUG
15 Kit 4 O-RING
16 Kit 2 O-RING
18 304-3214 1 DUMP PISTON
19 304-3215 1 DUMP SPOOL
20 317-0607 1 SPRING
21 304-3216 1 PLUG
22 Kit 2 O-RING
23 Kit 1 INLET SEAT
24 Kit 1 O-RING
25 317-0610 1 RETAINER
26 317-0611 1 SPRING
27 299-0194 1 PISTON
28 299-0193 1 SEAT
29 317-0612 1 BALL
30 317-0613 1 SPRING
31 317-0614 1 SPRING
32 Kit 3 O-RING
33 317-0615 1 PLUG
34 317-0616 2 NEEDLE ROLLER
35 317-0617 2 MAKE-UP CHECK
36 304-3209 2 PLUG
37 Kit 2 O-RING
38 317-0618 2 SPRING
31200255 TL642 9-31

Before S/N TBK01162
Figure 9-9 Brake Valve (Continued)

39 317-0619 2 SPRING GUIDE
40 317-0620 2 SPRING
41 317-0621 2 ORIFICE
42 304-3233 2 FITTING, (Before S/N TBK00842)
43 317-0622 2 SPRING
44 317-0623 1 PLUG
45 Kit 1 O-RING
46 317-0625 1 PLUG
47 Kit 1 O-RING
48 Kit 1 ORIFICE
49 317-0628 1 PLUG
50 317-0629 1 PLUG
51 NSS 1 HOUSING
52 NSS 2 SPOOL
53 385-8774 2 POPPET, (not shown)
54 317-0630 1 ORIFICE, (not shown)
55 298-8175 2 BALL
K1 1 PRE-FILL PISTON KIT, (Before S/N TBK00842),

(includes quantity one of items 9 thru 11)
K2 1 COVER KIT, (includes items 5 & 7)
K3 1 SEAL KIT, (includes items 4, 6, 8, 10, 15 thru 17, 22 thru 24, 32, 37, 45, 47 & 48)
K4 1 MAKE-UP CHECK KIT, (includes items 34, 35, 39 & 40)
K5 1 INLET CHECK KIT, (includes items 13 & 23 thru 26)
K6 1 HARDWARE KIT, (includes items 3, 12, qty 3 of item 13, 29 thru 31, 38, 40 & 50)
K7 1 WORK PORT ORIFICE KIT, (includes qty 1 of items 41 & 43)
9-32 TL642 31200255

Before S/N TBK01162

31200255 TL642 9-33

21 22
20
19
18 17
16
23
14 24
13
49
25
15
26 14
15
17 27
28
30
31 32 33
16
22 29
50 48
47
46 32
51
41 34
35
45 43 40
39
44 38
37
36
1
2
3
4
6
5
8
7 9
11
10 12 52
K1
K2
K3
K4
K5
PAP14450
9-34 TL642 31200255


344-0924 1 BRAKE VALVE, (includes items 1 thru 52) A
1 304-3213 1 SCREW
2 299-0192 2 PIN
3 317-0601 2 SPRING
4 Kit 2 WIPER
5 317-0602 1 COVER
6 Kit 2 WIPER
7 317-0603 1 COVER
8 Kit 2 QUAD RING
9 317-0604 2 PISTON
11 385-8773 2 PIN
12 304-3211 2 SPRING
13 298-8175 1 BALL
14 304-3212 4 PLUG
15 Kit 4 O-RING
16 Kit 2 O-RING
18 304-3214 1 DUMP PISTON
19 304-3215 1 DUMP SPOOL
20 317-0607 1 SPRING
21 304-3216 1 PLUG
22 Kit 2 O-RING
23 Kit 1 INLET SEAT
24 Kit 1 O-RING
25 317-0610 1 RETAINER
26 317-0611 1 SPRING
27 299-0194 1 PISTON
28 299-0193 1 SEAT
29 317-0612 1 BALL
30 317-0613 1 SPRING
31 317-0614 1 SPRING
32 Kit 3 O-RING
33 317-0615 1 PLUG
34 317-0616 2 NEEDLE ROLLER
35 317-0617 2 MAKE-UP CHECK
36 304-3209 2 PLUG
37 Kit 2 O-RING
38 317-0618 2 SPRING
39 317-0619 2 SPRING GUIDE
40 317-0620 2 SPRING
41 317-0621 2 ORIFICE
43 317-0622 2 SPRING
44 317-0623 1 PLUG
45 Kit 1 O-RING
46 317-0625 1 PLUG
47 Kit 1 O-RING
48 Kit 1 ORIFICE
49 385-8775 1 ORIFICE
31200255 TL642 9-35


50 NSS 1 HOUSING
51 NSS 2 SPOOL
52 385-8774 2 POPPET, (not shown)
K1 1 COVER KIT, (includes items 5 & 7)

K2 1 SEAL KIT, (includes items 4, 6, 8, 10, 15, 16, 17, 22 thru 24, 32, 37, 45, 47 & 48)
K3 1 MAKE-UP CHECK KIT, (includes items 34, 35, 39 & 40)
K4 1 INLET CHECK KIT, (includes items 13 & 23 thru 26)
K5 1 WORK PORT ORIFICE KIT, (includes qty 1 of items 41 & 43)
9-36 TL642 31200255


31200255 TL642 9-37

3
4
2
104 1
107
6
PAP22270
9-38 TL642 31200255


299-0322 1 PRIORITY VALVE ASSY, (includes items 1 thru 9) E
1 NSS 1 VALVE BODY
2 298-8170 1 CHECK VALVE CARTRIDGE
1 SEAL KIT
3 304-2260 1 COIL ASSY
1 SEAL KIT
5 304-2263 1 RELIEF VALVE CARTRIDGE
299-0505 1 SEAL KIT
6 304-3218 1 ORIFICE PLUG
7 304-2262 1 RELIEF VALVE CARTRIDGE
299-0505 1 SEAL KIT
8 303-8666 1 COMPENSATOR CARTRIDGE
1 SEAL KIT
9 304-2261 1 REDUCING VALVE CARTRIDGE
299-0506 1 SEAL KIT
107 298-7380 3 LOCKWASHER, 3/8
31200255 TL642 9-39

Before S/N TBK00101
9
7 8
3
7
7
6
1
PAL1310
9-40 TL642 31200255

Before S/N TBK00101

303-5004 1 STEER SELECT VALVE, (includes all items) D
1 304-4579 1 STEERING MANIFOLD
2 304-2337 4 CAPSCREW
3 304-2657 1 STEERING CONTROL, (includes items 7 thru 9)
5 304-3208 4 CAPSCREW
6 304-3818 2 O-RING
7 304-2338 1 SEAL KIT
8 303-8658 2 SOLENOID
9 304-2646 2 HAND NUT
31200255 TL642 9-41

3
4
5
6
7
PY0350
9-42 TL642 31200255


298-1361 1 STEERING SELECT VALVE, (includes all items) C
1 305-2102 1 STEERING MANIFOLD
3 304-2657 1 DIRECTIONAL CONTROL VALVE, (includes items 4 thru 6)
4 303-8658 2 COIL
5 305-5433 2 NUT
6 303-8565 1 SEAL KIT
8 9M-4584 2 CONNECTOR, (includes o-ring)
31200255 TL642 9-43

Figure 9-12 Quick Coupler Cylinder
11
13
14
12
10
8
6
K1
PAP22420
9-44 TL642 31200255

Figure 9-12 Quick Coupler Cylinder

216-2406 1 QUICK COUPLER CYLINDER, (includes all items) B
1 315-3678 1 CASE ASSY
6 239-2957 2 ROD ASSY
8 315-3679 2 HEAD ASSY
9 Kit 2 WIPER RING
10 Kit 2 SEAL
11 Kit 2 PISTON SEAL
12 Kit 2 O-RING
13 Kit 2 O-RING
31200255 TL642 9-45

Before S/N TBK01162
Figure 9-13 Outrigger Cylinder, (if equipped)
26
24
25
27
21
22
22
23 19
28
17 20
20
1
2
3
4
18
5
6
4
7
2
9 8
10
11
12
29
13
14
15
16 17
K1
18 PY0891
9-46 TL642 31200255

Before S/N TBK01162

299-1323 1 OUTRIGGER CYLINDER ASSY, (includes all items) A
1 298-6909 1 OUTRIGGER CYLINDER, (includes items 2 thru 18 & 29)
2 305-2106 1 BARREL, (includes item 18)
3 305-5459 1 LOCKNUT, (torque to 1300-1350 lb-ft)
4 Kit 2 WEAR RING
5 Kit 1 PISTON SEAL
6 Kit 1 EXPANDER
7 305-2088 1 PISTON
8 Kit 1 O-RING
9 Kit 1 O-RING
11 305-5431 1 CAPSCREW
12 305-2089 1 HEAD
13 Kit 1 STEP SEAL
14 Kit 1 U-CUP
16 305-2087 1 SHAFT ASSY, (includes item 18)
18 305-2090 2 BUSHING
19 298-6906 1 OUTRIGGER CYLINDER VALVE, (includes items 20 thru 23)
20 298-1645 2 O-RING
21 298-6844 1 THERMAL RELIEF VALVE
22 299-7116 2 VALVE SEAL KIT
23 299-0852 1 CHECK CARTRIDGE
24 298-7358 2 CONNECTOR, (includes item 25)
25 305-6020 2 O-RING
26 8T-0192 3 HEX HD CAPSCREW, 3/8-16X2-1/4, GR5, (torque to 30-35 lb-ft)
27 298-7380 3 LOCKWASHER, 3/8
28 299-0396 1 ORIFICE, (C2 port)
29 Kit 1 WEAR RING
K1 1 SEAL KIT, (includes items 4, 5, 6, 8, 9, 10, 13, 14, 15 & 29)
31200255 TL642 9-47

11
12
22 8
1
10 B
A
9
2
B 19
SECTION B-B
A 6
7 21 4 13 5 20 16 18 SECTION A-A
17 3 14 15
K1
PAP2620
9-48 TL642 31200255


299-1323 1 OUTRIGGER CYLINDER ASSY, (includes all items) B
1 380-8343 2 OUTRIGGER CYLINDER, (includes items 2 thru 21), (included item quantities C
are per single cylinder)
2 315-4248 4 BUSHING
3 417-6008 1 TUBE WELDMENT
4 417-6009 1 PISTON, (torque to 2350-2600 lb-ft)
5 417-6015 1 HEAD GLAND, (torque to 300-400 lb-ft)
6 417-6022 1 ROD WELDMENT
7 315-4278 1 SET SCREW, 3/8-16x3/4, (torque to 16-18 lb-ft)
8 417-5005 1 TAPPING SCREW
10 469-4505 1 LUBE FITTING, 90 DEGREE
11 417-6024 1 P.O. CHECK VALVE, (torque to 30-35 lb-ft)
12 417-6025 1 P.O. CHECK VALVE WITH THERMAL RELIEF, (torque to 30-35 lb-ft)
13 Kit 1 O-RING
14 Kit 1 O-RING
15 Kit 1 O-RING
17 Kit 1 PAC SEAL
18 Kit 1 SEAL
19 Kit 1 ROD WIPER
20 Kit 2 WEAR BAND
21 Kit 2 WEAR BAND
22 2 ADAPTOR, (includes o-ring)
31200255 TL642 9-49

Figure 9-14 Outrigger Control Valve, (if equipped)
18
17
11 10 20
5 15
14
21
24 6
6 13
15 12
9
8
16
11
4 5
2
26 25
3 27
7
8 28
9
15
16 19 23
15 1
17
20
18
K1
K2
K3
K4 PAL3491
9-50 TL642 31200255

Figure 9-14 Outrigger Control Valve, (if equipped)

304-2573 1 OUTRIGGER CONTROL VALVE, (includes all items) B
1 1 INLET COVER ASSY, (includes items 2 thru 5)
2 1 PLUG
3 Kit 3 SQUARE SEAL
4 Kit 9 O-RING
5 2 PLUG
6 2 VALVE SECTION ASSY, (outriggers), (includes two of item 3, six of item 4 &
items 7 thru 20)
7 NSS 2 SPOOL
8 Kit 4 O-RING
9 4 SEAL RETAINER
10 2 STRIPPER BOLT
11 4 WASHER
12 2 TUBE
13 2 SPRING
14 2 SPRING
15 Kit 8 O-RING
16 4 TUBE
17 4 END CAP
18 8 SOCKET HD CAPSCREW, 4-1/2
19 2 PLUG
20 4 PLUG
21 1 OUTLET COVER ASSY, (includes one of item 5)
22 4 STUD ASSY, (includes items 23 & 24)
23 NSS 8 HEX NUT
24 NSS 4 STUD
25 Kit 1 O-RING
27 Kit 1 GASKET
28 Kit 1 O-RING
29 Kit 1 O-RING, (not shown)
K1 299-0523 1 VALVE SECTION SEAL KIT, (includes items 3 & 4)

K2 1 R/V SEAL KIT, (includes items 25 thru 27)
K3 1 REMOTE SEAL KIT, (includes two of item 8 & four of item 15)
K4 1 WORK VALVE SEAL KIT, (includes three of item 3, two of item 8, four of item 15,
item 28 & 29)
31200255 TL642 9-51

Figure 9-15 Swing Carriage Cylinder
4
10
5
13
14
11
16
6
12
15
17
18
K1 PAL6190
9-52 TL642 31200255

Figure 9-15 Swing Carriage Cylinder

375-5001 2 SWING CARRIAGE CYLINDER, (includes all items)
1 450-5971 2 VALVE CARTRIDGE, COUNTERBALANCE
3 327-6316 1 BARREL, (valve block included)
4 327-6307 1 HEX NUT, (torque to 311-338 Nm)
5 327-6313 2 PISTON
6 327-6310 1 GLAND
7 327-6309 1 ROD
8 327-6312 2 BUSHING
9 Kit 1 O-RING
11 Kit 1 O-RING
12 327-6308 1 WASHER
13 Kit 1 O-RING
15 Kit 1 SEAL
16 Kit 1 O-RING
17 Kit 1 ROD WIPER
18 327-6311 1 BUSHING
K1 327-6314 1 SEAL KIT, (includes items 9, 10, 11 & 13 thru 17)
31200255 TL642 9-53

Figure 9-16 Side Shift Carriage Cylinder
9-54 TL642 31200255

Figure 9-16 Side Shift Carriage Cylinder

362-2120 1 SIDE SHIFT CYLINDER ASSY, (includes items 1 thru 17)
1 362-2121 1 BARREL
2 327-6312 2 BUSHING
3 327-6307 1 HEX NUT
4 Kit 1 PISTON RING
5 Kit 1 O-RING
6 327-6313 1 PISTON
7 Kit 1 O-RING
8 327-6308 1 WASHER
9 Kit 1 O-RING
11 Kit 1 O-RING
12 327-6310 1 CYLINDER GLAND
13 Kit 1 POLY-PAK SEAL
14 Kit 1 ROD WASHER
15 327-6309 1 PISTON ROD
16 327-6311 1 BUSHING
17 327-6331 1 GREASE ZERK
K1 327-6314 1 SEAL KIT, (includes items 4, 5, 7, 9 thru 11, 13 & 14)
31200255 TL642 9-55

Figure 9-17 Dual Fork Positioning Carriage Cylinder
9
10
4
11
5
6
12 7
8
13
K1
PAL6200
9-56 TL642 31200255

Figure 9-17 Dual Fork Positioning Carriage Cylinder

475-9070 2 50 IN (1270 mm) DUAL FORK POSITIONING CARRIAGE CYLINDER, A
(includes all items)
1 417-9882 1 COTTER PIN
2 417-9883 1 RETAINER
3 417-9884 1 ROD
4 417-9885 1 GLAND
5 Kit 1 WIPER
6 Kit 1 SEAL
7 Kit 1 BU RING
8 Kit 1 O-RING
9 Kit 1 O-RING
10 Kit 1 SEAL
11 417-9886 1 PISTON
12 417-9887 1 HEX NUT
13 417-9888 1 BARREL
31200255 TL642 9-57

S/N TBL01599 & After
HYDRAULIC COMPONENTS including TBL01551 & TBL01585
Figure 9-18 Hydraulic Manifold
9-58 TL642 31200255

S/N TBL01599 & After
including TBL01551 & TBL01585 HYDRAULIC COMPONENTS
Figure 9-18 Hydraulic Manifold

298-8672 1 HYDRAULIC MANIFOLD, (includes all items) C
1 520-9999 1 SOLENOID VALVE WITHOUT COIL
2 1 O-RING, POLE TUBE
3 1 SEAL KIT, SOLENOID VALVE
4 299-0613 1 SHUTTLE VALVE
5 299-0783 1 PRESSURE REDUCING VALVE
7 299-0785 1 PRESSURE REDUCING VALVE
8 521-0000 1 COIL, 12V
9 1 COIL NUT
31200255 TL642 9-59

9-60 TL642 31200255

SECTION 10
ELECTRICAL
31200255 TL642
Before S/N TBK01162
ELECTRICAL
Figure 10-1 Battery & Cables
157
156
6
7
156
10 173
157 6
174
155
174
7
PAL1450
10-2 TL642 31200255

Before S/N TBK01162
ELECTRICAL

6 298-7841 2 WHIZ-LOCK NUT, 5/16-18
7 298-6850 2 HOLD DOWN STUD, 5/16-18
8 175-4390 1 BATTERY, (12 volt, 1000 amps), TOP STUD,
3/8-16 UNC THREAD, BCI GROUP 31
10 298-6925 1 BATTERY HOLD DOWN BRACKET
155 298-0404 1 NEGATIVE BATTERY CABLE, (battery to frame)
156 298-0405 1 NEGATIVE BATTERY CABLE, (frame to starter)
157 298-0406 1 POSITIVE BATTERY CABLE
173 303-4795 1 WHIZ-LOCK NUT, 3/8-16
174 298-7853 2 TERMINAL NUT
31200255 TL642 10-3

ELECTRICAL
173
176
174
175
150
161
127
125 150
163 140
141
145
160 165 139 146
166 144
170
161
152
150 143 142
160
85 145 145
146 146
150
125 150
168 84
6
19 177
127
178
168
159
18 1
PAP14370
10-4 TL642 31200255

ELECTRICAL

1 175-4390 1 BATTERY, 12V
6 298-0553 2 HEX NUT, 5/16-18
18 298-6850 2 BATTERY HOLD DOWN BOLT
84 393-1424 1 BATTERY TO VEC HARNESS
85 393-1425 1 VEC POWER HARNESS
125 360-0052 1 NEGATIVE BATTERY CABLE
127 370-1095 1 POSITIVE BATTERY CABLE
139 360-0048 1 VEC CONTROL MODULE
140 298-7364 4 WASHER, 5/16
142 1 CONTINUOUS DUTY RELAY
143 299-0326 1 STARTER RELAY
144 1 FUSE HOLDER
145 8T-4205 6 WASHER, 6mm
146 5C-9553 6 HEX HD CAPSCREW, 6X16mm, GR8.8
150 Ref ENGINE HARNESS, (see Figure 10-3 for details)
152 5C-9553 1 GRID HEATER FUSE RELAY CABLE
159 298-7842 2 WHIZ-LOCK NUT, 1/4-20
160 463-0623 2 SCREW, 1/4-20X1
161 360-0051 1 ENGINE BLOCK GROUND CABLE
163 360-0053 1 CAB GROUND CABLE
165 298-0436 1 LOCKWASHER, 10mm
166 297-7097 1 SCREW, 10X30mm
168 370-1096 1 NEGATIVE BATTERY CABLE
170 486-3402 1 FUSE, 60 AMP
173 5C-2874 1 HEX NUT, 5X0.8mm
174 5C-2890 2 HEX NUT, 6X1mm
176 304-2604 1 LOCKWASHER, 5mm
177 6V-8801 2 HEX NUT, 3/8-16
178 298-7380 2 LOCKWASHER, 3/8
31200255 TL642 10-5

Before S/N TBK01205
ELECTRICAL
Figure 10-2 Battery Disconnect Installation
EXISTING NUT, WASHER &

GROUND STUD
155
156
1
3
2
4
PAL1490
10-6 TL642 31200255

Before S/N TBK01205
ELECTRICAL

304-2592 1 BATTERY DISCONNECT OPTION, (includes items 1 thru 6) A
1 303-4749 2 SCREW, 1/4-20X3/4
2 298-0549 2 HEX LOCKNUT, 1/4-20
3 298-7363 2 FLAT WASHER, 1/4
4 303-4828 1 BATTERY DISCONNECT SWITCH
304-4563 1 BATTERY DISCONNECT KEY
5 303-4829 1 BATTERY DISCONNECT BAR, (Before S/N TBK01402)
398-2399 1 BATTERY DISCONNECT BAR, (S/N TBK01402 & After)
6 303-4831 1 BATTERY DISCONNECT MOUNT
31200255 TL642 10-7

ELECTRICAL
7
2
4
9
K1
PAP7031
10-8 TL642 31200255

ELECTRICAL

383-7332 1 BATTERY DISCONNECT INSTALLATION, (includes items 2 thru 9) B
2 398-2428 2 SCREW, 5/16-18X1 1-1/4
4 298-0552 2 HEX LOCKNUT, 5/16-18
6 7N-0718 1 BATTERY DISCONNECT SWITCH
8H-5306 1 REPLACEMENT KEY
7 398-2396 1 BATTERY DISCONNECT MOUNT
8 398-2397 1 BATTERY DISCONNECT BAR
9 298-7364 2 WASHER, 5/16
K1 1 BATTERY DISCONNECT KIT, (includes items 2 thru 9) A
31200255 TL642 10-9

ELECTRICAL
Figure 10-3 Engine Harness
16
X16 20
21 15
22 16
B A
SP1 SP2 17
16 AWG "PS IGN"TO X2 "PS IGN"TO X21 16 AWG "BRK SOL"TO X5 16 AWG
16 AWG "BRK SOL"TO X2
16 AWG "PS IGN"TO X8 "PS IGN"TO X25 16 AWG "BRK SOL"TO X12 16 AWG
C
B
A
SPLICE INFORMATION
X15
X14
1
2 X5 14
18 14 15
3 19 15
4 X12 16
16
A B
X1
B A
DIODE
X13
X2
SP2 SP1
2
3
4 DIODE
5
6
X1
CONN
POS
WIRE
DESIGNATION
COLOR GAUGE TYPE TO X6
1 BAT-1 RED 8 AWG GXL X19 X3 X4
2 HR MTR BLU/RED 16 AWG GXL X21
3
4
HORN
FUL GAG
ORA/YEL
BLU/BLK
16 AWG
16 AWG
GXL
GXL
X6
X13
7 7 9
5 ST RLY VIL/ORA 16 AWG GXL X9 8 8 10
6 BAT-2 RED 12 AWG GXL X19
7 SP-1 GRY/ORA 12 AWG GXL X14 28 28 11
8 SP-2 GRY/YEL 12 AWG GXL X14
9 ALT EXC VIL/RED 16 AWG GXL X27
10 SP-3 GRY/BLU 16 AWG GXL X14
X9 X10
11 STR AW VIL/GRN 16 AWG GXL X4
12 STR CRB VIL/YEL 16 AWG GXL X3
13 TRANS-B VIL/TAN 16 AWG GXL X5 X7 10 X11
14 TRANS-A VIL/WHT 16 AWG GXL X5
15 TRANS-C VIL/GRY 16 AWG GXL X5 12
16 TRANS-D VIL/DGN 16 AWG GXL X5 X8 13
17 TRANS-E VIL/BLU 16 AWG GXL X5
18 REV AL BLUE 16 AWG GXL X16 X5
CONN WIRE
COLOR GAUGE TYPE TO
POS DESIGNATION
X2 1 TRANS-A VIL/WHT 16 AWG GXL X1
CONN WIRE 2 TRANS-B VIL/TAN 16 AWG GXL X1
COLOR GAUGE TYPE TO
POS DESIGNATION 3 TRANS-C VIL/GRY 16 AWG GXL X1
1
2
GND-1
BACK LT
BLACK
YRL/ORN
8 AWG
16 AWG
GXL
GXL
X17
X15
4 TRANS-D VIL/DGN 16 AWG GXL X1 X9
5 TRANS-E VIL/BLU 16 AWG GXL X1 TERM WIRE
3 PLUG - - - - COLOR GAUGE TYPE TO
6 BRK SOL BLU/TAN 16 AWG GXL SP2 # DESIGNATION
4 PLUG - - - - 7 TR LT SW BLU/WHT 16 AWG GXL X2 1 ST RLY VIL/ORA 16 AWG GXL X1 X13
5 PLUG - - - - 8 GND-9 BLACK 16 AWG GXL X17 GND-6 BLACK 16 AWG GXL X10 CONN WIRE
2 COLOR GAUGE TYPE TO
6 WORK LT YEL/BLU 16 AWG GXL X15 POS DESIGNATION
9 GND-10 BLACK 16 AWG GXL X17 GND-6 BLACK 16 AWG GXL X8
7 GND-2 BLACK 12 AWG GXL X17 A FUL GAG BLU/BLK 16 AWG GXL X1
10 GND-11 BLACK 16 AWG GXL X17 3 START SOL RED/VIL 10 AWG GXL X18
8 STOP LT YEL/RED 16 AWG GXL X15 B GND-4 BLACK 16 AWG GXL X17
11 GND-12 BLACK 16 AWG GXL X17 4 ST RLY PWR ORANGE 10 AWG GXL X19
9 PS IGN ORN/DGN 16 AWG GXL SP1 12 GND-13 BLACK 16 AWG GXL X17
10
11
OIL GAG
CLT TMP
BLU/BRN
BLU/VIL
16 AWG
16 AWG
GXL
GXL
X20
X26 X10 X14
CONN WIRE
12
13
BRK SOL
TR LT SW
BLU/TAN
BLU/WHT
16 AWG
16 AWG
GXL
GXL
SP2
X5
X6 TERM
#
WIRE
DESIGNATION
COLOR GAUGE TYPE TO POS DESIGNATION
COLOR GAUGE TYPE TO
TERM WIRE - SP-1 GRY/ORA 12 AWG GXL X1

COLOR GAUGE TYPE TO 1 GP SIG WHT/GRN 16 AWG GXL X2
14 GP SW WHT/BLU 16 AWG GXL X21 # DESIGNATION - SP-2 GRY/YEL 12 AWG GXL X1
GND-6 BLACK 16 AWG GXL X17
15 GP SIG WHT/GRN 16 AWG GXL X10 1 HORN ORA/YEL 16 AWG GXL X1 2 - SP-3 GRY/BLU 16 AWG GXL X1
16 PLUG - - - -
3 GLOW PLG ORN/RED 8 AWG GXL X24
17 PLUG - - - -
18 PLUG - - - - X7 4 GP RLY ORN/BLU 8 AWG GXL X11 X15
CONN WIRE
CONN WIRE COLOR GAUGE TYPE TO
COLOR GAUGE TYPE TO POS DESIGNATION
X3
POS DESIGNATION X11 A BACK LT YRL/ORN 16 AWG GXL X2
A FP PWR RED/GRN 16 AWG GXL X11 TERM WIRE
COLOR GAUGE TYPE TO B STOP LT YEL/RED 16 AWG GXL X2
CONN WIRE B FP RLY WHT/GRN 16 AWG GXL X8 # DESIGNATION
COLOR GAUGE TYPE TO C WORK LT YEL/BLU 16 AWG GXL X2
POS DESIGNATION GP PWR RED/GRN 8 AWG GXL X19
1 STR CRB VIL/YEL 16 AWG GXL X1 1 D GND-16 BLK 16AWG GXL X17
FP PWR RED/GRN 16 AWG GXL X7
2 GND-7 BLACK 16 AWG GXL X17 X8 2 GP RLY ORN/BLU 8 AWG GXL X10 X16
CONN WIRE
POS DESIGNATION
COLOR GAUGE TYPE TO CONN WIRE
COLOR GAUGE TYPE TO
POS DESIGNATION
X4 1 (30)
2 (85)
FP RLY
GND-6
WHT/GRN
BLACK
16 AWG
16 AWG
GXL
GXL
X7
X9
X12 A REV AL BLUE 16 AWG GXL X1
CONN WIRE CONN WIRE B GND-5 BLACK 16 AWG GXL X17
COLOR GAUGE TYPE TO 3 (87A) - - - - - COLOR GAUGE TYPE TO
POS DESIGNATION POS DESIGNATION
1 STR AW VIL/GRN 16 AWG GXL X1 4 (87) FUEL PUMP WHT/VIL 16 AWG GXL X22 A BRK SOL BLU/TAN 16 AWG GXL SP2
2 GND-8 BLACK 16 AWG GXL X17
5 (86) PS IGN ORN/DGN 16 AWG GXL SP1
B GND-3 BLACK 16 AWG GXL X17 PAP18630
10-10 TL642 31200255

ELECTRICAL
Figure 10-3 Engine Harness (Continued)
GND POWER
MOLDED
TWO POSITION
CONNECTOR
TIE WRAP
MOLDED DIODE
16 DIODE
22 INSTALLATION
X21 24 (TYP) 3-PLCS
X20
25
32
X24 29
X26 X27
X28
X17
X23 X25
30 7
31 X22 8
28
X18
X19 X21
CONN WIRE
COLOR GAUGE TYPE TO
POS DESIGNATION
A HR MTR BLU/RED 16 AWG SXL X1
B PS IGN ORN/DGN 16 AWG SXL SP1
C GP SW WHT/BLU 16 AWG SXL X2
X17 X22
TERM WIRE CONN WIRE
COLOR GAUGE TYPE TO COLOR GAUGE TYPE TO
# DESIGNATION POS DESIGNATION
1 GND-1 BLACK 8 AWG GXL X2 1 FUEL PUMP WHT/VIL 16 AWG GXL X8
GND-3 BLACK 16 AWG GXL X12 2 GND-15 BLACK 16 AWG GXL X17
2
3
GND-5
GND-6
BLACK
BLACK
16 AWG
16 AWG
GXL X16
GXL X10
X23
GND-7 BLACK 16 AWG GXL X3 CONN WIRE
COLOR GAUGE TYPE TO
4 POS DESIGNATION
1 PS IGN ORN/DGN 16 AWG GXL X25
5 2 GND-14 BLACK 16 AWG GXL X17
6
GND-12 BLACK 16 AWG GXL X5 X24
GND-13 BLACK 16 AWG GXL X5 CONN WIRE
GND-14 BLACK 16 AWG GXL X23 POS DESIGNATION
GND-15 BLACK 16 AWG GXL X22 1 GLOW PLG ORN/RED 8 AWG GXL X10
8
9 GND-16 BLACK 16AWG GXL X15 X25
TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
X18 PS IGN ORN/DGN 16 AWG GXL SP1
TERM WIRE 1
COLOR GAUGE TYPE TO PS IGN ORN/DGN 16 AWG GXL X23
# DESIGNATION
1 START SOL RED/VIL 10 AWG GXL X9
X26
X19 TERM
#
WIRE
DESIGNATION
COLOR GAUGE TYPE TO
TERM WIRE 1 CLT TMP BLU/VIL 16 AWG GXL X2
COLOR GAUGE TYPE TO
# DESIGNATION
ALT BAT 1 RED/WHT 8 AWG GXL X28
1
ALT BAT 2 RED/WHT 8 AWG GXL X28 X27
BAT-1 RED 8 AWG GXL X1 TERM WIRE
BAT-2 RED 12 AWG GXL X1 # DESIGNATION
ST RLY PWR ORANGE 10 AWG GXL X9 1 ALT EXC VIL/RED 16 AWG GXL X1
3
GP PWR RED/GRN 8 AWG GXL X11
X28
X20 TERM WIRE
COLOR GAUGE TYPE TO
TERM WIRE # DESIGNATION
COLOR GAUGE TYPE TO ALT BAT 1 RED/WHT 8 AWG GXL X19
# DESIGNATION
1 OIL GAG BLU/BRN 16 AWG GXL X2
1
ALT BAT 2 RED/WHT 8 AWG GXL X19 PAL1041
31200255 TL642 10-11

ELECTRICAL

298-0400 1 PERKINS ENGINE HARNESS, (includes all items) D
1 1 CONNECTOR
2 432-9229 2 NUT
4 303-8663 2 STRAIN RELIEF
5 1 CONNECTOR
6 8T-8737 1 PLUG
8 473-0232 3 TERMINAL
9 506-3896 1 CONNECTOR ASSY, (includes 7.5 amp fuse)
362-6358 1 CONNECTOR
10 196-2413 2 TERMINAL
11 299-0944 1 COVER
12 362-7670 1 CONNECTOR
13 299-0312 1 RELAY, (Fuel Pump)
14 299-0340 2 CONNECTOR
15 299-0349 3 TERMINAL
16 299-0346 5 SEAL
17 305-2115 1 CONNECTOR
18 299-0908 1 CONNECTOR
19 299-7106 1 LOCK CONNECTOR
20 362-6360 1 CONNECTOR
21 304-2623 1 SECONDARY LOCK
22 196-2412 2 TERMINAL
24 362-6359 1 CONNECTOR
25 299-7096 1 TPA
28 362-3261 3 SEAL
29 362-4916 1 CONNECTOR
30 304-2606 1 CONNECTOR
31 305-5449 1 WEDGE
32 303-4997 1 DIODE
10-12 TL642 31200255

ELECTRICAL
Figure 10-3 Engine Harness (Continued)

31200255 TL642 10-13

ELECTRICAL
CONN WIRE GA
WIRE DESIGNATION
POS TYPE
1 TRANS SOL Y1 16 GXL
2 REVERSE SOL 16 GXL
4 TRANS SOL 16 GXL
5 TRANS SOL Y5 16 GXL 1
7 PLUGGED 16 GXL 2
8 PRK BRK SOL 16 GXL
9 PLUGGED 16 GXL 3
10 TRANS TMP SW 16 GXL
11 ENG GND 16 GXL A 4
12 ENG GND 16 GXL
5
2 CONN
10
POS & TYPE
1 ECU IGN/012 12 GXL

CONN WIRE GA
WIRE DESIGNATION 2
POS TYPE
PLUGGED ---
2 11 A AMB SNR PWR +5 V 18 GXL 3 PLUGGED ---
B AMB SNR RTN 18 GXL 4 ENG GND 12 GXL
13 12 2 C AMB SNR SIG 18 GXL 5 PLUGGED --
14 D 6
6
7
PK BRK SOL
ENG WARN LT
16 GXL
18 GXL
7 P
9
10
ALT EXC 16 GXL
THR SUP/911 18 GXL
C 11 THR SGN/915 18 GXL
CONN
POS
& TYPE 12 THR RTN/914 18 GXL
STRT SOL 10 GA SXL 13 ST RLY 16 GXL
1 PK BRK SOL 16 GXL
(#10 FORK TERMINAL) 14 YEL CAN H/904 *
2 ENG GND 16 GXL
15 GRN CAN L/905 *
N CONN
WIRE DESIGNATION WIRE GA 16 BRN/BLK SHIELD /020 *
85 POS TYPE
85 ENG GND 16 GXL
86 18 IVS 18 GXL
86 ST RLY 16 GXL
20 WAIT TO START LT 18 GXL
GLOW PLUG PWR 6 GA SXL 21 REVERSE SOL 16 GXL
(5/16" RING TERMINAL)
8 22 TRANS SOL Y3 16 GXL
23 ON-IDLE 18 GXL
9 24
M ECU IGN/012 18 GA GXL
25
PLUGGED
TRANS SOL
--
16 GXL
(#10 RING TERMINAL)
COLD START AID 18 GA GXL 27 PLUGGED --
(#10 RING TERMINAL) 28 TRANS SOL Y6 16 GXL
29 PLUGGED --
CONN
& TYPE
1 ECU GND/050 18 GXL

4 PLUGGED --
5
6
PLUGGED
PLUGGED
--
--
22 5
7
8
ECU BAT/022
ECU BAT/022
18 GXL
18 GXL
23 18
9
10
ECU GND/050
ECU GND/050
18 GXL
18 GXL
24 19
11 PLUGGED --
12 PLUGGED --
25 20
13 PLUGGED --
14 PLUGGED --
26 21
15 ECU BAT/022 18 GXL
16
17
ECU BAT/022
PLUGGED
18 GXL
--
F
18 PLUGGED --
19 PLUGGED --
20 YEL CAN H/904 *
21 GRN CAN L/905 *
22 BRN/BLK SHIELD /020 *
23 PLUGGED -- CONN
TYPE
E
24 PLUGGED -- A YEL (CAN H/904) *
25
26
PLUGGED -- B GRN (CAN L/905) * B
PLUGGED -- C BRN/BLK SHIELD /020 *
27 PLUGGED --
28 PLUGGED --
GLOW PLUG PWR 6 GA SXL
29 PLUGGED --
(M6 RING TERMINAL)
30 PLUGGED --
31 PLUGGED -- CONN
& TYPE
32 PLUGGED --
33 1 ECU BAT 1 12 GXL
RTN 18 GXL
34 2 ECU BAT/022 12 GXL
PLUGGED --
35
36
ON-IDLE
PLUGGED
18 GXL
-- G 15
37
38
PLUGGED
PLUGGED
--
--
16
39
40
PLUGGED
ECU IGN/012
--
18 GXL
ALT EXC 16 GA GXL
(M5 RING TERMINAL)
17
41 THR SUP/911 18 GXL
42
43
AMB SNR PWR +5V
PLUGGED
18 GXL
--
K
44 PLUGGED --
45 IVS 18 GXL
46 PLUGGED --
47 ALT PWR 4 GA GXL
PLUGGED --
48 (M6 RING TERMINAL)
PLUGGED --
49 PLUGGED -- ALT PWR 4 GA SXL
50 PLUGGED -- (M8 RING TERMINAL)
51 PLUGGED --
52 PLUGGED -- ECU BAT 1 12 GA GXL
53 PLUGGED -- (M8 RING TERMINAL)
54
55
THR SGN/915
PLUGGED
18 GXL
-- H STRT SOL 10 GA SXL
56 AMB SNR SIG 18 GXL ECU GND/050 12 GA GXL
(M6 FORK TERMINAL)
57 COLD START AID 18 GXL (3/8 RING TERMINAL)
58 PLUGGED --
61 PLUGGED --
62 PLUGGED --
64 PLUGGED --
PAL5480
10-14 TL642 31200255

ELECTRICAL

344-2646 1 ENGINE HARNESS, (includes all items) E
2 298-7269 6 CONTACT
3 305-5437 1 CONTACT
4 305-5438 1 PLUG
5 8T-8737 2 PLUG
6 1 CONNECTOR
7 155-2276 1 WEDGE LOCK
8 1 CONNECTOR
9 390-0057 1 FEMALE FASTON
10 299-0908 1 PLUG CONNECTOR
12 1 HOUSING
13 304-2606 1 CONNECTOR
15 362-6358 1 CONNECTOR
16 507-1889 1 TERMINAL
17 299-0944 1 COVER
18 305-6035 1 CONNECTOR
20 356-2911 1 CONTACT
21 1 TERMINATING RECEPTACLE
22 1 PLUG
23 305-2096 1 COVER
24 305-2097 1 LOCK
25 9X-1056 1 CONTACT
26 368-3140 1 SEAL
31200255 TL642 10-15

ELECTRICAL
Figure 10-4 Transmission Harness
SP3 "GND-9" TO Y1 16 AWG

16 AWG "GND-9" TO X5
"GND-9" TO Y2 16 AWG
8 3
SP4 4
Y5
16 AWG "GND-11" TO X5
Y4
3
4
Y6
3
8 4
1
2
8 3
4
X5
Y2
SP3 SP4 5
6
7
X29
8 3
4
Y1
3
4
Y3
8
Y4
CONN WIRE
COLOR GAUGE TYPE TO
POS DESIGNATION
A TRANS-D VIL/DGN 16 AWG GXL X5
B GND-11 BLACK 16 AWG GXL SP4
GND POWER
MOLDED
TWO POSITION
Y5 Y1 TIE WRAP
CONNECTOR
CONN WIRE
POS DESIGNATION COLOR GAUGE TYPE TO
POS DESIGNATION
A TRANS-E VIL/BLU 16 AWG GXL X5 DIODE
A TRANS-A VIL/WHT 16 AWG GXL X5
B GND-11 BLACK 16 AWG GXL SP4 INSTALLATION
B GND-9 BLACK 16 AWG GXL SP3 (TYP) 6-PLCS
Y6 X5
CONN WIRE
Y2 CONN WIRE
COLOR GAUGE TYPE TO
COLOR GAUGE TYPE TO CONN WIRE POS DESIGNATION
POS DESIGNATION COLOR GAUGE TYPE TO 1 TRANS-A VIL/WHT 16 AWG GXL Y1
POS DESIGNATION
A BRK SOL BLU/TAN 16 AWG GXL X5
A TRANS-B VIL/TAN 16 AWG GXL X5 2 TRANS-B VIL/TAN 16 AWG GXL Y2
B GND-12 BLACK 16 AWG GXL X5
B GND-9 BLACK 16 AWG GXL SP3 3 TRANS-C VIL/GRY 16 AWG GXL Y3
4 TRANS-D VIL/DGN 16 AWG GXL Y4
5 TRANS-E VIL/BLU 16 AWG GXL Y5
6 BRK SOL BLU/TAN 16 AWG GXL Y6
7 TR LT SW BLU/WHT 16 AWG GXL X29
X29 Y3 8 GND-9 BLACK 16 AWG GXL SP3
CONN WIRE 9 GND-10 BLACK 16 AWG GXL Y3
POS DESIGNATION COLOR GAUGE TYPE TO 10 GND-11 BLACK 16 AWG GXL SP4
POS DESIGNATION
A TR LT SW BLU/WHT 16 AWG GXL X5
A TRANS-C VIL/GRY 16 AWG GXL X5 11 GND-12 BLACK 16 AWG GXL Y6
B GND-13 BLACK 16 AWG GXL X5
B GND-10 BLACK 16 AWG GXL X5 12 GND-13 BLACK 16 AWG GXL X29
PAL1050
10-16 TL642 31200255

ELECTRICAL
Figure 10-4 Transmission Harness

303-4752 1 TRANSMISSION HARNESS, (includes all items) A
2 304-2647 1 CONNECTOR LOCK
3 5 CONNECTOR
4 303-8672 5 TERMINAL
6 1 TERMINAL
7 100-6674 1 SEAL
8 303-4997 6 MOLDED DIODE
31200255 TL642 10-17

ELECTRICAL
Figure 10-5 Auxiliary Electrics
211
212 B
213
** unknown **
** unknown **
4
YES
GROUND(YELLOW)
3
9112-5077
B
202
C 218
219
220
C 217
202
204
205
VIEW C-C 211
QC VALVE HARN. TO BOOM HARN
201 212
QC VALVE HARNESS
WIRE COLOR
WIRE
COLOR
WIRE
DESIGNATION 213
BLACK QC PWR
YELLOW
RED QC PWR
YELLOW NO CONN
BLUE QC GND
BROWN QC PWR QC PWR
ORANGE QC GND YELLOW YELLOW
PLUG EXTRA
F B
BLACK
A
E C
D
PLUG
202 QC GND
BROWN QC GND
BROWN
105 101
104
SPARE_BAT
OPT_PWR
FAN/HTR
GAUGES
RELAYS
LIGHTS
STEER
HORN
30A
10A
15A
KEY
25A
10A
10A
10A
25A
25A
W/W
25A
GND3
GND2
GND1
1 2
OPT3
OPT2
OPT1
FAN_SW
12+
B+ FUEL
HTR_SW
OIL
OPT3
OPT2
OPT1
WL2
15A
15A
10A
ACC LIGHTS W/W FAN/HTR +

SL_SWB
WL_SWB
D
GR
LT GND
G TEMP
OPT AUX_ELEC2 AUX_ELEC1 WARN_LT_CK REV_ALARM 4 3

SPARE_COIL GND85 SW1-87A SW2-86 SW2-87A SW1-86
BAT C
AC
BAT
ST
IGN
IGN
IGN QA
VALVE
202
103
VIEW A-A VIEW D-D
TIE WRAP TO
EXISTING PACKARD METRI-PAK
CONNECTION #1
DASH HARNESS
8 NO CONN.
7 GND
DESIGNATION
DESIGNATION
6 QC GND
TERMINAL #
WIRE
5 GND
4 QC GND
3 QC PWR
2 PWR
1 QC PWR
1
202 D
VIEW B-B
** unknown **
** unknown **
4
YES
1
9112-5077
0
D
PAP22730
10-18 TL642 31200255

ELECTRICAL
Figure 10-5 Auxiliary Electrics

299-1297 1 AUXILIARY ELECTRICS, (includes all items) F
1 298-7047 1 AUXILIARY FRAME WIRING HARNESS, (Before S/N TBK01333)
374-9167 1 AUXILIARY FRAME WIRING HARNESS, (S/N TBK01333 & After)
101 300-6092 1 DASH HARNESS, (Before S/N TBK01333)
103 298-7221 1 CONTURA SWITCH
104 299-0325 1 RELAY, (Before S/N TBK01333)
105 298-7848 1 FUSE, 10A, (Before S/N TBK01333)
201 298-7070 1 TUBE WELD
202 298-7072 1 AUXILIARY WIRING HARNESS
205 298-7365 1 WASHER, 3/8
211 298-7839 3 CLAMP
212 299-6645 3 COVER PLATE
213 298-7440 6 HEX HD CAPSCREW, 1/4-20X1-3/8
217 298-0434 1 QUICK CHANGE HARNESS
218 298-7437 1 CLAMP
219 299-6644 1 COVER PLATE
31200255 TL642 10-19

ELECTRICAL
Figure 10-6 Tilt Electronics
TILT CYLINDER
14
5000
203
PSI

COMPENSATING
CYLINDER
15
WL_SWB
SL_SWB

OPT3
OPT1
OPT2
10A
15A
15A
HTR_SW
WL2
FAN_SW
-TILT PWR- RHEOSTAT TILT UP

OPT1
OPT3
OPT2
CONNECT TO TILT DWN

GND1
GND2
GND3
4300
PSI
OPT-2 RED WIRE
SPARE_BAT
OPT_PWR
GAUGES
FAN/HTR
RELAYS
4300
STEER
LIGHTS
HORN
W/W
KEY
PSI
25A
25A
25A
10A
10A
10A
25A
15A
10A
30A
YELLOW WIRE
W/W_SW WL_SWA SL_SWA SPARE_BAT 8 7
B
A
16 -TILT PWR 1- -TILT PWR-
MAIN CONTROL
CROWD VALVE TILT -TILT PWR 2-
SECTION
A
B
SOLENOID
VALVE
13 201
T
A
B
P -TILT UP- -TILT DWN-
TO 'BV'
ON PRIORITY
BLOCK
105
106
ROCKER SWITCH
ON JOYSTICK GND 15
RHEOSTAT GND 16
12
CONNECT TO
EXISTING
OPT-2 +
CAB GND.
LOCATION
12 VOLTS TILT UP TILT DWN
GND 16 GND 15
ELECTRIC/HYDRAULIC
SCHEMATIC
"T" "P"
202 PAL2230
10-20 TL642 31200255

ELECTRICAL
Figure 10-6 Tilt Electronics

7 298-7308 1 BULLET TERMINAL
8 299-0324 1 FULLY INSULATED BULLET RECEPTACLE
12 298-8266 1 HARNESS ASSY
13 298-7079 1 TILT HARNESS
14 299-0325 1 BOSCH RELAY
15 298-7849 1 FUSE, 15 AMP
16 298-7850 1 FUSE, 30 AMP
106 298-7385 1 STAR LOCKWASHER
201 Ref BOOM JOYSTICK WITH TILT, (see Figure 7-4 for details)
202 Ref SOLENOID VALVE, (see Figure 8-8 for details)
31200255 TL642 10-21

ELECTRICAL
Figure 10-7 AC Harness
GND
1
GND
RLY 87
3
5 H A
GND GND 4
RLY 85 AC SW GND 5
RLY 85 6
E B
RLY 30 RLY 87 FAN SW C
RLY 30 FAN SW C
PRS SW
AC SW
C
PRS SW RLY 85 PAL3461
WIRE CHART
WIRE WIRE WIRE WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END
DESIGNATION COLOR/STRIPE GAGE G H REMARKS
A B C D E F
RLY 87 ORANGE 16 WEATHER PACK 1/4 FEMALE SPADE CONDENSOR TO RELAY
RLY 30 RED 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE DASH CIRCUIT BOARD TO RELAY
RLY 85 BLUE 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE WEATHER PACK RELAY TO PRESSURE SWITCH TO COMP. CLUTCH
PRS SW VIOLET 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE PRESSURE SWITCH TO THERMOSTATIC SWITCH
AC SW YELLOW 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE AC SWITCH TO THERMOSTATIC SWITCH
1/4 FEMALE SPADE
FAN SW C GREEN 16 AC SWITCH TO FAN C
1/4 FEMALE SPADE
GND BLACK 16 WEATHER PACK 1/4 FEMALE SPADE 1/4 FEMALE SPADE RING 3/8 SCREW RING 3/8 SCREW GROUND
10-22 TL642 31200255

ELECTRICAL

298-8285 1 AC HARNESS, (includes items 1 thru 6) F
1 299-0339 1 SHROUD
3 299-0346 1 CABLE SEAL
4 299-0341 1 SHROUD
5 298-7282 2 TERMINAL
6 299-0347 1 CABLE SEAL
31200255 TL642 10-23

ELECTRICAL
CONN WIRE GA
POS WIRE DESIGNATION & TYPE
A AC CLUTCH PWR 16 GXL

G B AC CLUTCH GND
16 GXL
RING 3/8 SCREW
1
CONN WIRE GA
A 25A OPT 16 GXL

B 25A OPT GND 16 GXL
2 2
F
3 4
1
2 5 FAN SW C 16 GA GXL
AC SW 16 GA GXL
3
E A
CONN WIRE GA
POS WIRE DESIGNATION & TYPE AC SW 16 GA GXL 25A OPT GND 16 GA GXL
A RLY 87 16 GXL
B 25A OPT GND 16 GXL
FAN SW C 16 GA GXL
TYP
25A OPT 16 GA GXL 25A OPT GND 16 GA GXL
B
PRS SW 16 GA GXL
RLY 87 16 GA GXL AC SW 16 GA GXL
D
AC CLUTCH 16 GA GXL PRS SW 16 GA GXL
PAL3011
WIRE CHART
WIRE WIRE WIRE WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END
DESIGNATION COLOR/STRIPE GAGE G REMARKS
A B C D E F
25A OPT ORANGE 16 1/4 FEMALE SPADE PACKARD ASSY 25 AMP OPTION
25A OPT GND BLACK 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE PACKARD ASSY PACKARD ASSY RING 3/8 SCREW 25 AMP OPTION GROUND
AC SW YELLOW 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE 1/4 FEMALE SPADE AC SWITCH
AC CLUTCH WHITE 16 1/4 FEMALE SPADE PACKARD ASSY AC CLUTCH
FAN SW C GREEN 16 1/4 FEMALE SPADE 2X AC SWITCH TO FAN C
. . . . .
PRS SW VIOLET 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE PRESSURE SWITCH
RLY 87 ORANGE 16 1/4 FEMALE SPADE PACKARD ASSY RELAY 87
10-24 TL642 31200255

ELECTRICAL

298-8453 1 AC HARNESS, (includes items 1 thru 5) D
1 299-0341 2 SHROUD
2 298-7282 3 TERMINAL
‘3 299-0348 2 CABLE SEAL
5 299-0346 1 CABLE SEAL, GREEN
31200255 TL642 10-25

ELECTRICAL
Figure 10-8 Cab Work Light Harness
5 1
4
2
3
PY1770
10-26 TL642 31200255

ELECTRICAL

328-1548 1 CAB WORK LIGHT HARNESS, (if equipped with front or top brick guard), A
1 303-4969 2 TERMINAL
2 8T-8730 2 TERMINAL
3 334-5871 1 TERMINAL
4 323-7236 1 TERMINAL
5 298-7252 2 WIRE, 16 GA, BLACK
31200255 TL642 10-27

ELECTRICAL
Figure 10-9 Chassis Harness
CONN
& TYPE
1 KEY BAT PWR 16 GXL

2 KEY IGN 16 GXL
3 KEY ACC 16 GXL
4 KEY START 16 GXL
5 DASH GND 16 GXL
6 GAGE PWR 16 GXL
CONN
7 HORN PWR 16 GXL
& TYPE
8 STEER/SWAY PWR 16 GXL
1 ECU IGN/012 12 GXL
9 STR AW 16 GXL
2 ECU BAT/022 12 GXL
10 STR CAB 16 GXL
11 HORN 16 GXL
4 ENG GND 12 GXL
12 FUL LVL 16 GXL
5 PLUGGED --
6 PK BRK SOL 16 GXL
14 ST RLY 16 GXL
15 SHIFT PWR 1 16 GXL
16 PK BRK SOL 16 GXL
9 ALT EXC 16 GXL
17 GND FAULT 16 GXL
10 THR SUP/911 18 GXL
18 AUX A 16 GXL
11 THR SGN/915 18 GXL
19 AUX B 16 GXL
12 THR RTN/914 18 GXL
13 ST RLY 16 GXL
14 YEL CAN H/904 * 22 ENG STOP LT 18 GXL
15 GRN CAN L/905 * 23 TRAN/BRK PWR 16 GXL
16 BRN/BLK SHIELD /020 * 24 ACC MOD GND 16 GXL
25 TILT UP 16 GXL
18 IVS 18 GXL
26 TILT DN 16 GXL
27 DCLUTCH 16 GXL
28 PLUGGED --
29 YEL CAN H/904 *
30 GRN CAN L/905 *
23 ON-IDLE 18 GXL
31 BRN/BLK SHIELD /020 *
24 IVR 18 GXL
25
26
TRANS SOL
TRANS SOL Y5
16 GXL
16 GXL
2
27
28
PLUGGED
TRANS SOL Y6
--
16 GXL 3
29 PLUGGED --
7
8
11
HD
36-2
1
4-31
12
PT
13 2
3 3
4
HD36-24-31ST
5
WIRE GA
CONN POS WIRE DESIGNATION & TYPE
1(30) PK BRK SOL 16 GXL

2(85) STR/FUL GND 16 GXL
3(87A) PLUGGED 16 GXL
41 4(87) SHIFT PWR 2

5(86) DCLUTCH
16
16
GXL
GXL
CONN
POS
A
WIRE DESIGNATION
DASH GND
WIRE GA
& TYPE
16 GXL
42 B ALT EXC 16 GXL
HD
C SP ACCY PWR 16 GXL
14
CONN
36-2
16
POS & TYPE
D AUX RLYS PWR 16 GXL
43
4-19
E 1 TRANS SOL Y1 16 GXL
OPT GND 1 12 GXL
SE
2
15 F
G
KEY ACC
TRAN/BRK PWR
16
16
GXL
GXL 17 3
4
REVERSE SOL
TRANS SOL Y3
TRANS SOL
16 GXL
16 GXL
16 GXL
H OPT GND 2 12 GXL
16 18 3
5
6
TRANS SOL Y5
TRANS SOL Y6
16 GXL
16 GXL
SP-3 16 GA GXL
7 KEY START 16 GXL
SP-2 16 GA GXL 19 5 8
9
SHIFT PWR 1
SHIFT PWR 2
16 GXL
16 GXL
SP-1 16 GA GXL
SP BAT PWR 12 GA GXL 20 6 10
11
REVERSE
TRAN/BRK PWR
16 GXL
16 GXL
SP ACCY PWR 16 GA GXL
SP GND 1 12 GA GXL
CONN
POS
A
WIRE DESIGNATION
SP CAB GND 1
WIRE GA
& TYPE
16 GXL
21 7 12
13
SHIFTER GND
THR SUP/911
16 GXL
18 GXL
14
CONN
POS
WIRE DESIGNATION
WIRE GA
& TYPE
B
C
SP CAB GND 2
SP GND 1
16
12
GXL
GXL 24 8 15
16
THR SGN/915
THR RTN/914
SP BAT PWR
18 GXL
18 GXL
16 GXL
D AC CLUTCH GND 16 GXL
A AC CLUTCH PWR 16 GXL E
F
AUX ELEC GND
LT GND
16
16
GXL
GXL
9 17
18
SP ACCY PWR
SP CAB GND 1
16 GXL
16 GXL
3/8"
G
H
STR/FUL GND
ACC MOD GND
16
16
GXL
GXL 10 19
20
21
SP CAB GND 2
SP-1
16 GXL
16 GXL
SP-2 16 GXL
RING AC CLUTCH GND 16 GXL
TERM 22 SP-3 16 GXL
CONN WIRE GA
24 AC CLUTCH PWR 16 GXL
25 STAB/TILT PWR 16 GXL
A
B
ECU BAT/022
GAGE PWR
12
16
GXL
GXL
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE 16 26
27
TILT UP
TILT DN
16 GXL
16 GXL
C OPT PWR 1 A ECU GND/050 12 GXL
D
E
ECU IGN/012
SP BAT PWR
12
12
12
GXL
GXL
GXL
B
C
KEY BAT PWR
STAB/TILT PWR
16 GXL
16 GXL
17 28
29
SP BAT PWR
IVS
16 GXL
18 GXL
F KEY IGN 16 GXL D OPT PWR 4 12 GXL
18 30
31
ON-IDLE
IVR
18 GXL
18 GXL
G OPT PWR 2 12 GXL
16 E
F
STEER/SWAY PWR
HORN PWR
16 GXL
16 GXL
H SHIFTER GND 16 GXL
G OPT PWR 3 12 GXL 19
17 H ENG GND 12 GXL
20 CONN
& TYPE
16 18 1 KEY ACC 16 GXL
21 2
3
AUX RLYS PWR
STOP LT
16
16
GXL
GXL
17 19 4 WORK LT 16 GXL
23 5 EXTRA 16 GXL
18 20 6
7
SWING
QC PWR 1
16
16
GXL
GXL
19 21 8
9
OPT PWR 1
QC PWR 2
12
16
GXL
GXL
10 OPT PWR 2 12 GXL
20 22 11
12
QC GND 5
OPT PWR 3
16
12
GXL
GXL
13 QC GND 7 16 GXL
21 14
15
OPT PWR 4
AUX ELEC GND
12
16
GXL
GXL
16 OPT GND 1 12 GXL
17 SIDE SHIFT 16 GXL
18 OPT GND 2 12 GXL
19 MAST 16 GXL
PAP11240
10-28 TL642 31200255

ELECTRICAL
Figure 10-9 Chassis Harness

344-3254 1 CHASSIS HARNESS, (includes all items) F
2 303-4969 4 TERMINAL
3 8T-8737 6 PLUG
5 298-7269 3 CONTACT
7 432-9229 2 NUT
9 305-5437 1 CONTACT
10 1 CAP
11 362-4934 1 CONNECTOR
12 303-4971 1 CONTACT
13 1 PLUG
14 299-0339 1 CONNECTOR
15 298-7282 1 TERMINAL
16 299-0346 4 SEAL
17 299-0959 1 CONNECTOR
18 299-6629 1 LOCK
19 196-2412 2 TERMINAL
20 267-9572 1 TERMINAL
21 299-0348 1 SEAL
22 299-0958 1 CONNECTOR
23 299-0957 1 CONNECTOR
24 299-0956 1 CONNECTOR
25 176-1477 2 CONNECTOR
26 473-0232 2 TERMINAL
27 362-3261 1 SEAL
28 304-2606 1 CONNECTOR
29 305-5449 1 LOCK
30 305-2038 1 CONNECTOR
31 305-2043 1 CAP
32 362-6360 1 CONNECTOR
33 1 LOCK
34 7R-2750 1 SEAL
35 305-2115 1 CONNECTOR
36 299-0349 2 TERMINAL
37 299-0343 1 CONNECTOR
38 299-0350 1 DUST CAP
39 299-0340 1 CONNECTOR
40 362-3261 1 SEAL
41 299-0312 1 RELAY
42 362-7670 2 CONNECTOR
43 196-2413 2 TERMINAL
31200255 TL642 10-29

ELECTRICAL
Figure 10-10 ZF Transmission Harness
10-30 TL642 31200255

ELECTRICAL
Figure 10-10 ZF Transmission Harness

384-3126 1 TRANSMISSION HARNESS, (includes all items) C
1 102-8801 1 FEMALE RECEPTACLE, (includes rear seal)
304-2647 1 SECONDARY WEDGE LOCK
8T-8730 9 TERMINAL
3 PLUG
2 6 CONNECTOR
2 TERMINAL
478-7674 1 WEDGE LOCK
31200255 TL642 10-31

Before S/N TBK01183
ELECTRICAL
Figure 10-11 Cab Control Harness
5
7
4 17
5 8
6 9
10
11
A B C D E F
1
2
3
12
13
14
15
16
SP-3
SP-2
SP-1
SP BAT PWR
SP ACCY PWR
SP CAB GND 1
SP CAB GND 2
A/C CLUTCH
PY5480
10-32 TL642 31200255

Before S/N TBK01183
ELECTRICAL

344-3273 Ref CAB CONTROL HARNESS, (no longer available, use 1001099318 for D
replacement), (includes all items)
1 1 PLUG
2 305-5502 1 TERMINAL
4 NSS 1 BOOT
5 8T-8730 2 CONTACT
8 456-1572 2 CONNECTOR, (includes item 9)
9 299-0312 2 RELAY
10 196-2413 2 TERMINAL
11 305-5507 2 PLUG
12 331-9918 1 CONNECTOR
13 303-4969 1 CONTACT
14 8T-8737 1 PLUG
15 432-9229 1 NUT
16 303-4982 1 WASHER
17 472-7064 1 BOOT
31200255 TL642 10-33

ELECTRICAL
CONN WIRE GA
POS WIRE DESIGNATION TYPE
A THR SGN/915 18 GXL

D
A B C D E F
B THR RTN/914 18 GXL
C THR SUP/911 18 GXL
D IVS 18 GXL
E ON-IDLE 18 GXL 8
F IVR 18 GXL
CONN WIRE GA

I G 3 TRANS SOL Y5 16 GXL
4 TRANS SOL 16 GXL
CONN WIRE GA
6 KEY START 16 GXL
POS
WIRE DESIGNATION & TYPE
1 STD JOY PWR 16 GXL 8 PRK BRK SOL 16 GXL
2 STABTILT/PWR 16 GXL
7 5
WIRE GA
CONN POS WIRE DESIGNATION & TYPE
1 (30) TRANS/BRK PWR 16 GXL

2 (85) SHIFTER GND 16 GXL
A 3 (87A) PLUGGED --
4 (87) REVERSE 16 GXL
5 (86) REVERSE SOL 16 GXL
B 1
CONN WIRE GA
1 TI LT UP 16 GXL
2 STD JOY PWR 16 GXL
3 STD JOY PWR 16 GXL 6 CONN POS WIRE DESIGNATION WIRE GA
& TYPE
4 TILT DN 16 GXL 1 (30) SHIFTER GND 16 GXL

5 PLUGGED --
2 2 (85) SHIFTER GND 16 GXL
6 PLUGGED -- 3 (87A) PLUGGED --
C
4 (87) TRANSTMP SW 16 GXL
5 (86) KEY START 16 GXL
H
SP-3 16 GA GXL
SP-2 16 GA GXL
CONN
CONN WIRE GA
& TYPE SP-1 16 GA GXL
POS
WIRE DESIGNATION & TYPE
1 TRANS SOL Y1 16 GXL SP BAT PWR 12 GA GXL
2 REVERSE SOL 16 GXL SP ACCY PWR 16 GA GXL
SP GND 1 16 GA GXL 2 SHIFTER GND 16 GXL
SP GND 2 16 GA GXL 3 TILT UP 16 GXL
4 TRANS SOL 16 GXL AC CLUTCH 16 GA GXL
4 TILT DN 16 GXL
7 KEY START 16 GXL
9 PRK BRK SOL 16 GXL
10 REVERSE 16 GXL
11 TRAN/BRK PWR 16 GXL
12 SHIFTER GND 16 GXL
13 THR SUP/911 18 GXL F 4
14 THR SGN/915 18 GXL
15 THRRTN/914 18 GXL
16 SP BAT PWR 16 GXL
17 SPACCY PWR 16 GXL
18 REGEN FORCE SW 16 GXL
19 REGEN INH SW 16 GXL
20 REGEN DIS LAMP 16 GXL
21 DPF SOOT LAMP 16 GXL
22 HEST L AMP 16 GXL
23 TRANSTMP SW 16 GXL
24 AC CLUTCH 16 GXL
26 TILT UP 16 GXL
27 TILT DN 16 GXL
28 REGEN PWR 16 GXL
29 IVS 18 GXL
30 ON-IDLE 18 GXL
31 IVR 18 GXL
PAP3681
10-34 TL642 31200255

ELECTRICAL

328-7823 1 CAB CONTROL HARNESS, (includes all items) I
1 299-0312 2 RELAY
196-2413 4 TERMINAL
305-5507 1 PLUG
2 334-5870 1 CONNECTOR KIT, (includes rear seal)
8T-8730 4 SOCKET TERMINAL
305-5502 6 TERMINAL
303-4969 31 TERMINAL
180-9214 1 NUT
128-4249 1 LOCKWASHER
5 334-5874 1 CONNECTOR KIT, (includes rear seal)
8T-8730 8 CONTACT
472-7064 1 BOOT
6 334-5872 1 CONNECTOR KIT, (includes locking seal)
8T-8730 4 CONTACT
8T-8737 2 PLUG
7 334-5871 1 RELAY
8T-8730 2 SOCKET TERMINAL
8 NSS 1 CONNECTOR, (not used)
31200255 TL642 10-35

ELECTRICAL
Figure 10-12 Cab Dash Harness
2
3
9
10
11 1
2
3
4
3 5
12 2
6
13 3
15 7
14
PAP21920
10-36 TL642 31200255

ELECTRICAL
Figure 10-12 Cab Dash Harness

370-1094 1 CAB DASH HARNESS, (includes all items) F
1 1 CONNECTOR
3 8T-8737 4 PLUG
5 356-2911 1 CONTACT
8 344-7165 3 TERMINAL
10 432-9229 1 NUT
11 303-4982 1 WASHER
12 102-8801 1 FEMALE RECEPTACLE
13 303-4969 1 CONTACT
14 460-2707 1 CONNECTOR
15 334-5865 4 16 GA TERMINAL RING
31200255 TL642 10-37

ELECTRICAL
Figure 10-13 VEC Box Harness
10-38 TL642 31200255

ELECTRICAL

359-8938 1 VEC BOX HARNESS, (includes all items) E
303-4969 10 CONTACT
7T-0093 8 CONTACT
8T-8737 1 PLUG
8T-8730 8 TERMINAL
3 6R-0144 1 CONNECTOR
2 TERMINAL
128-4123 2 SEAL
4 1 CONNECTOR
512-0349 2 TERMINAL
3 TERMINAL
128-5016 2 SEAL
128-4123 3 SEAL
7R-2751 1 PLUG
5 299-0956 1 GREEN CONNECTOR
299-6629 1 CONNECTOR LOCK
196-2412 3 TERMINAL
7R-2751 1 PLUG
128-5016 3 SEAL
267-9572 5 TERMINAL
128-4123 5 SEAL
6 299-0957 1 BLUE CONNECTOR
196-2412 4 TERMINAL
7R-2751 1 PLUG
128-5016 4 SEAL
267-9572 4 TERMINAL
128-4123 4 SEAL
7 299-0312 1 RELAY
196-2413 4 TERMINAL
212-8375 1 PLUG
8 1 BLACK CONNECTOR
196-2412 3 TERMINAL
7R-2751 1 PLUG
128-5016 3 SEAL
267-9572 5 TERMINAL
128-4123 5 SEAL
9 299-0958 1 GRAY CONNECTOR
196-2412 4 TERMINAL
7R-2751 1 PLUG
128-5016 4 SEAL
267-9572 3 TERMINAL
128-4123 3 SEAL
31200255 TL642 10-39

ELECTRICAL

10 334-5871 1 CONNECTOR
8T-8730 2 TERMINAL
11 304-2612 1 HOUSING
344-7165 7 TERMINAL
512-0349 2 TERMINAL
128-5016 2 SEAL
13 460-2707 1 CONNECTOR
8T-8730 9 TERMINAL
8T-8737 3 PLUG
10-40 TL642 31200255

ELECTRICAL

31200255 TL642 10-41

ELECTRICAL
Figure 10-14 Boom Work Lights Harness
X3
5
6
1
2
3
X1
4
5
6
X4
5
6
X2
PY6120
10-42 TL642 31200255

ELECTRICAL
Figure 10-14 Boom Work Lights Harness

375-3913 1 BOOM WORK LIGHTS HARNESS, (if equipped), (includes all items) A
2 2 TERMINAL
3 7R-2750 1 SEAL
4 7R-2751 2 PLUG
5 334-5871 3 CONNECTOR KIT
6 456-1539 6 TERMINAL
31200255 TL642 10-43

ELECTRICAL
X3 7
8
5
6 X4
X5
X2
X7
1
X1 2
3
X6
4
PY6040
10-44 TL642 31200255

ELECTRICAL

375-3915 1 CAB WORK LIGHT HARNESS, (if equipped), (includes all items) A
3 456-1539 4 TERMINAL
4 8T-8737 2 PLUG
6 473-4470 8 TERMINAL
8 456-1539 8 TERMINAL
31200255 TL642 10-45

ELECTRICAL
Figure 10-16 Cab Work Light & Beacon Light Switch Harness
X2
4
X2
X2 1
2
3
X2
X1
X2
X2 PY6030
10-46 TL642 31200255

ELECTRICAL
Figure 10-16 Cab Work Light & Beacon Light Switch Harness
303-4916 1 CAB WORK LIGHT & BEACON LIGHT SWITCH HARNESS, A
(if equipped), (includes all items)
2 NSS 7 TERMINAL
3 8T-8737 1 PLUG
4 NSS 6 TERMINAL, 1/4 FULLY INSULATED
31200255 TL642 10-47

ELECTRICAL
Figure 10-17 Accessory Module Harness
15
16
17
G
CONN
& TYPE
1 KEY IGN 18 GXL

2 RX 18 GXL
3 TX 18 GXL
4 ACC MOD GND 18 GXL
F
CONN
& TYPE
A CAN H/904 SEE NOTE

12 B
C
CAN L/905
SHIELD /020
SEE NOTE
--
13
14
E
CONN
& TYPE
1 5 EXC TILT 18 GXL

2 2
3
TILT SIG A
TILT GND
18 GXL
18 GXL
10 4
5
5 EXC AUX
AUX SIG A
18 GXL
18 GXL
6 AUX GND 18 GXL
11 7
8
TILT SIG B
AUX SIG B
18 GXL
18 GXL
9 CAN H/904 **
10 CAN L/905 **
11 TX 18 GXL
12 RX 18 GXL
D
CONN
& TYPE
1 KEY IGN 18 GXL

3 TRIG 18 GXL
2 4 DCLUTCH IN
PLUGGED
18 GXL
5 --
4 6
7
ROLLER SEL
TILT UP
18 GXL
18 GXL
8 TILT DN 18 GXL
9 9
10
AUX A
AUX B
18 GXL
18 GXL
10 11
12
DCLUTCH
GND FAULT
18 GXL
18 GXL
5
6
7
8 C
CONN
& TYPE
1 DCLUTCH IN 18 GXL
2 KEY IGN 16 GXL
3 TILT UP 18 GXL
4 TILT DN 18 GXL
5 DCLUTCH 18 GXL
6 AUX A 18 GXL
7 AUX B 18 GXL
9 PLUGGED --
10 PLUGGED --
11 GND FAULT 18 GXL
3 12 PLUGGED --
B
CONN
& TYPE
1 5 EXC TILT 18 GXL

2 TILT GND 18 GXL
3 TILT SIG A 18 GXL
4 TILT SIG B 18 GXL
5 KEY IGN 18 GXL
6 TRIG 18 GXL
7 PLUGGED --
8 PLUGGED --
1
2 A
CONN
& TYPE
1 5 EXC AUX 18 GXL

2 AUX GND 18 GXL
3 AUX SIG A 18 GXL
4 AUX SIG B 18 GXL
5 KEY IGN 18 GXL
6 ROLLER SEL 18 GXL PY5890
10-48 TL642 31200255

ELECTRICAL
Figure 10-17 Accessory Module Harness

346-9672 1 ACCESSORY MODULE HARNESS, (includes all items) D
NSS 1 LOCK
NSS REAR SEAL
2 240-4590 4 TERMINAL
3 1 CONNECTOR
NSS 1 LOCK
NSS REAR SEAL
4 169-0705 2 TERMINAL
6 304-2647 1 SECONDARY WEDGE LOCK
10 253-8113 2 WEDGE LOCK
11 473-3652 1 CONNECTOR, DTM SERIES PLUG
12 460-4116 1 CONNECTOR, DTM SERIES PLUG
13 305-5503 1 SECONDARY WEDGE LOCK
14 356-2911 1 TERMINAL
15 456-1591 1 CONNECTOR
16 335-8096 1 CONNECTOR
17 456-1517 1 TERMINAL
31200255 TL642 10-49

ELECTRICAL
Figure 10-18 Frame Road Lights Harness
X4
1 2
X5
X1
X3
X2
6
7
8
9
X7
3
4 PY6130
5
X6
6
10-50 TL642 31200255

ELECTRICAL
Figure 10-18 Frame Road Lights Harness

303-4917 Ref FRAME ROAD LIGHTS HARNESS, (Before S/N TBK01195), C
(no longer available, order 375-3916 for service)
375-3916 1 FRAME ROAD LIGHTS HARNESS, (S/N TBK01195 & After), (if equipped), A
4 7R-2750 3 TERMINAL
5 128-4123 1 SEAL
6 299-0350 4 PLUG
8 299-0349 2 TERMINAL
9 128-5016 1 SEAL
31200255 TL642 10-51

ELECTRICAL
Figure 10-19 Cab Road Lights Harness
X3 11
12 X6
5
6
X8
X1
1
14 X8
13
X7
10
2 X5
3
4 X9
X2
14
7
8
X4 9
PY6140
10-52 TL642 31200255

ELECTRICAL
Figure 10-19 Cab Road Lights Harness

303-4918 1 CAB ROAD LIGHTS HARNESS, (if equipped), (includes all items) C
3 2 TERMINAL
4 512-1102 1 SEAL
6 344-7165 2 TERMINAL
7 473-4992 1 CONNECTOR, (includes 15 amp fuse)
8 196-2413 2 TERMINAL
9 299-0944 1 COVER
10 456-1514 1 CONNECTOR
11 362-8011 1 CONNECTOR
12 473-4470 7 TERMINAL
13 NSS 1 1/4 SPADE TERMINAL
14 NSS 3 1/4 FEMALE TERMINAL
31200255 TL642 10-53

ELECTRICAL
Figure 10-20 Conversion Kit Harness
5
6
9
7
3
4
5
3 6
4 7
1
3 2
4 8
9
WHITE PIN 1
BLACK PIN 2
VLV GND TILT UP
TIE WRAP
MOLDED DIODE
JULIAN P/N 08HA0004
DIODE INSTALLATION
TYPICAL (2) PLACES
PAP22530
10-54 TL642 31200255

ELECTRICAL
Figure 10-20 Conversion Kit Harness

380-6706 1 CONVERSION KIT HARNESS, (includes all items) A
2 512-0349 2 TERMINAL
3 323-7236 3 CONNECTOR, (includes rear seal)
4 303-4969 6 TERMINAL
6 4 TERMINAL
7 362-3261 4 SEAL
8 128-5016 2 SEAL
31200255 TL642 10-55

ELECTRICAL
Figure 10-21 Cab Options Harness
HEATER PWR
HEATER MED
HEATER LOW
WIPER PARK
WIPER PWR
HEATER HI
WIPER LO
WIPER HI
WASHER
C
I CONN
& TYPE
CONN
& TYPE A HEATER GND 18 GXL
A D FAN PWR 16 GXL B HTR CNTRL A 18 GXL
B D FAN GND 16 GXL A B C HEATER PWR 18 GXL
I C
4
C
5
B
A
2
A B
3 6
4
4
7
8
1 9
WIPER LO 10
WIPER HI D 11
WIPER PARK
H
D
CONN
& TYPE
A D FAN PWR 16 GXL
B HEATER PWR 12 GXL
C WIPER PWR 12 GXL
D HEATER GND 12 GXL
E D FAN GND 16 GXL
F PLUGGED --
12
13
E
E
CONN
& TYPE
1 EMPTY --
2 EMPTY --
WASHER G 3 EMPTY --
4 EMPTY --
5 EMPTY --
6 EMPTY --
7 HEATER GND 18 GXL
8 HTR CNTRL B 18 GXL
9 EMPTY --
10 HEATER PWR 18 GXL
F 4
CONN
& TYPE
8
1 HEATER HI 16 GXL 14
2 HEATER MED 16 GXL F
3 HEATER LOW 16 GXL
4 HEATER GND 16 GXL PY0610
10-56 TL642 31200255

ELECTRICAL
Figure 10-21 Cab Options Harness

298-8426 1 CAB OPTIONS HARNESS, (if equipped), (includes all items) B
3 299-0349 1 TERMINAL
4 299-0346 4 SEAL
6 456-5420 1 TERMINAL
7 299-0345 1 SHROUD
8 298-7282 2 TERMINAL
9 1 TERMINAL
10 299-0348 1 SEAL
11 299-0350 1 DUST CAP PLUG
12 512-0352 1 CONNECTOR
13 299-6630 1 TERMINAL
14 299-0343 1 CONNECTOR
31200255 TL642 10-57

ELECTRICAL
10-58 TL642 31200255

SECTION 11
DECALS
31200255 TL642
DECALS
Figure 11-1 Cab & Frame Decals
23
7
19 1
2
3
4
5
6
7
17 39 18 8
VIEW D-D 4
5
VIEW E-E
16 VIEW F-F
E E
VIEW B-B
24 13
8 A B
14
VIEW A-A A B
F
46
101
N G
D
R
34
D
G
42 48
VIEW G-G F
3 49
C
F
16
VIEW C-C C
31 20
20
33
28 32 30
OPEN CAB ENCLOSED CAB PAP22510
11-2 TL642 31200255

DECALS
Figure 11-1 Cab & Frame Decals

305-3767 Ref DECAL INSTALLATION, ENGLISH, (not available to order, see items 3 thru 49 C
on Figure 11-1 & all items on Figure 11-2 for service)
314-5304 Ref DECAL INSTALLATION, ISO, (not available to order, see items 3 thru 49 on C
Figure 11-1 & all items on Figure 11-2 for service)
314-2351 Ref DECAL INSTALLATION, FRENCH, (not available to order, see items 3 thru 49 C
3 NSS 1 S/N PLATE
4 313-6241 1 LUBRICATION CHART DECAL,
(Before S/N TBK01167 excluding TBK01162)
394-2328 1 LUBRICATION CHART DECAL,
(S/N TBK01167 & After including TBK01162)
5 313-6242 1 MAINTENANCE CHART DECAL,
394-2327 MAINTENANCE CHART DECAL,
7 393-5977 1 LOAD CHART BOOKLET, WITHOUT OUTRIGGERS, ENGLISH UNIT, A
314-6032 1 COVER, ENGLISH UNIT F
393-5978 1 STANDARD CARRIAGE, ENGLISH UNIT, A
393-5979 1 SIDE TILT, ENGLISH UNIT E
393-5980 1 SIDE SWING, ENGLISH UNIT A
393-5981 1 SIDE SHIFT, ENGLISH UNIT A
312-2615 1 TRUSS BOOM, ENGLISH UNIT B
313-4359 1 STANDARD BUCKETS, ENGLISH UNIT B
314-6030 1 MULTI-PURPOSE, ENGLISH UNIT B
339-9620 1 LIFTING HOOK, ENGLISH UNIT B
498-1339 1 LOAD CHART BOOKLET, WITHOUT OUTRIGGERS, ENGLISH UNIT, B
1 COVER, ENGLISH UNIT A
1 STANDARD CARRIAGE, ENGLISH UNIT A
1 SIDE TILT, ENGLISH UNIT A
1 SIDE SWING, ENGLISH UNIT B
1 SIDE SHIFT, ENGLISH UNIT A
1 TRUSS BOOM, ENGLISH UNIT A
1 STANDARD BUCKETS, ENGLISH UNIT A
1 MULTI-PURPOSE, ENGLISH UNIT A
1 LIFTING HOOK, ENGLISH UNIT A
393-5996 1 LOAD CHART BOOKLET, WITHOUT OUTRIGGERS, METRIC UNIT, A
314-5306 1 COVER, METRIC UNIT C
393-5997 1 STANDARD CARRIAGE, METRIC UNIT A
393-5998 1 SIDE TILT, METRIC UNIT A
393-5999 1 SIDE SWING, METRIC UNIT A
393-6000 1 SIDE SHIFT, METRIC UNIT A
314-5311 1 TRUSS BOOM, METRIC UNIT B
314-5312 1 STANDARD BUCKET, METRIC UNIT B
359-9448 1 MULTI-PURPOSE, METRIC UNIT C
339-9595 1 LIFTING HOOK, METRIC UNIT B
31200255 TL642 11-3

DECALS
Figure 11-1 Cab & Frame Decals (Continued)

1 LOAD CHART BOOKLET, WITHOUT OUTRIGGERS, METRIC UNIT, B
1 COVER, METRIC UNIT A
1 STANDARD CARRIAGE, METRIC UNIT A
1 SIDE TILT, METRIC UNIT A
1 SIDE SWING, METRIC UNIT B
1 SIDE SHIFT, METRIC UNIT A
1 TRUSS BOOM, METRIC UNIT A
1 STANDARD BUCKET, METRIC UNIT A
1 MULTI-PURPOSE, METRIC UNIT A
1 LIFTING HOOK, METRIC UNIT A
393-5994 1 LOAD CHART BOOKLET, WITH OUTRIGGERS, ENGLISH UNIT, A
315-4603 1 COVER, ENGLISH UNIT B
315-4605 1 STANDARD CARRIAGE, ENGLISH UNIT B
315-4606 1 SIDE TILT, ENGLISH UNIT B
315-4609 1 SIDE SHIFT, ENGLISH UNIT B
339-9594 1 LIFTING HOOK, ENGLISH UNIT B
1 LOAD CHART BOOKLET, WITH OUTRIGGERS, ENGLISH UNIT, C
1 SIDE TILT, ENGLISH UNIT B
1 LIFTING HOOK, ENGLISH UNIT A
393-6012 1 LOAD CHART BOOKLET, WITH OUTRIGGERS, METRIC UNIT, A
315-4617 1 COVER, METRIC UNIT B
315-4618 1 STANDARD CARRIAGE, METRIC UNIT B
315-4619 1 SIDE TILT, METRIC UNIT B
315-4622 1 SIDE SHIFT, METRIC UNIT B
339-9604 1 MULTI-PURPOSE, METRIC UNIT B
339-9596 1 LIFTING HOOK, METRIC UNIT B
1 LOAD CHART BOOKLET, WITH OUTRIGGERS, METRIC UNIT, B
1 SIDE TILT, METRIC UNIT B
1 SIDE SWING, METRIC UNIT A
11-4 TL642 31200255

DECALS

1 LIFTING HOOK, METRIC UNIT A
393-6014 1 LOAD CHART BOOKLET, WITH WINCH, ENGLISH UNIT, A
393-6017 1 STANDARD CARRIAGE, ENGLISH UNIT A
393-6018 1 SIDE TILT, ENGLISH UNIT A
393-6020 1 SIDE SHIFT, ENGLISH UNIT A
321-2493 1 WINCH, ENGLISH UNIT B
1 LOAD CHART BOOKLET, WITH WINCH, ENGLISH UNIT, B
1 SIDE TILT, ENGLISH UNIT A
1 WINCH, ENGLISH UNIT A
393-6053 1 LOAD CHART BOOKLET, WITH WINCH, METRIC UNIT, A
393-6056 1 STANDARD CARRIAGE, METRIC UNIT A
393-6057 1 SIDE TILT, METRIC UNIT A
393-6059 1 SIDE SHIFT, METRIC UNIT A
321-2513 1 WINCH, METRIC UNIT B
1 LOAD CHART BOOKLET, WITH WINCH, METRIC UNIT, B
1 SIDE TILT, METRIC UNIT A
1 WINCH, METRIC UNIT A
31200255 TL642 11-5

DECALS

393-6036 1 LOAD CHART BOOKLET, WITH OUTRIGGERS, WITH WINCH, A
ENGLISH UNIT, (Before S/N TBK01167 excluding TBK01162)
321-2496 1 STANDARD CARRIAGE, ENGLISH UNIT B
321-2497 1 SIDE TILT, ENGLISH UNIT B
321-2499 1 SIDE SHIFT, ENGLISH UNIT B
321-2503 1 WINCH, ENGLISH UNIT B
1 LOAD CHART BOOKLET, WITH OUTRIGGERS, WITH WINCH, B
ENGLISH UNIT, (S/N TBK01167 & After including TBK01162)
1 SIDE TILT, ENGLISH UNIT B
1 WINCH, ENGLISH UNIT A
393-6067 1 LOAD CHART BOOKLET, WITH OUTRIGGERS, WITH WINCH, A
METRIC UNIT, (Before S/N TBK01167 excluding TBK01162)
321-2516 1 STANDARD CARRIAGE, METRIC UNIT B
321-2517 1 SIDE TILT, METRIC UNIT B
321-2519 1 SIDE SHIFT, METRIC UNIT B
321-2523 1 WINCH, METRIC UNIT A
1 LOAD CHART BOOKLET, WITH OUTRIGGERS, WITH WINCH, B
METRIC UNIT, (S/N TBK01167 & After including TBK01162)
1 SIDE TILT, METRIC UNIT B
1 WINCH, METRIC UNIT A
1 SUPPLEMENTAL LOAD CHART BOOKLET, WITHOUT OUTRIGGERS, C
ENGLISH UNIT, (Before S/N TBK01504)
1 LOAD CHART
1 LOAD CHART
11-6 TL642 31200255

DECALS

397-9109 1 SUPPLEMENTAL LOAD CHART BOOKLET, WITHOUT OUTRIGGERS, A
ENGLISH UNIT, (S/N TBK01504 & After)
397-9113 1 LOAD CHART
1 LOAD CHART
1 SUPPLEMENTAL LOAD CHART BOOKLET, WITH OUTRIGGERS, ENGLISH C
UNIT, (Before S/N TBK01504)
1 LOAD CHART
1 LOAD CHART
397-9124 1 SUPPLEMENTAL LOAD CHART BOOKLET, WITH OUTRIGGERS, ENGLISH A
UNIT, (S/N TBK01504 & After)
1 SUPPLEMENTAL LOAD CHART BOOKLET, WITHOUT OUTRIGGERS, B
METRIC UNIT, (Before S/N TBK01504)
1 LOAD CHART
1 LOAD CHART
397-9134 1 SUPPLEMENTAL LOAD CHART BOOKLET, WITHOUT OUTRIGGERS, A
METRIC UNIT, (S/N TBK01504 & After)
1 LOAD CHART
1 SUPPLEMENTAL LOAD CHART BOOKLET, WITH OUTRIGGERS, B
METRIC UNIT, (Before S/N TBK01504)
1 LOAD CHART
1 LOAD CHART
397-9321 1 SUPPLEMENTAL LOAD CHART BOOKLET, WITH OUTRIGGERS, A
METRIC UNIT, (S/N TBK01504 & After)
1 SUPPLEMENTAL LOAD CHARTS BOOKLET, WITH WINCH, B
ENGLISH UNIT, (Before S/N TBK01504)
1 LOAD CHART
1 LOAD CHART
397-9114 1 SUPPLEMENTAL LOAD CHARTS BOOKLET, WITH WINCH, A
ENGLISH UNIT, (S/N TBK01504 & After)
1 LOAD CHART
WITH WINCH, ENGLISH UNIT, (Before S/N TBK01504)
1 LOAD CHART
1 LOAD CHART
WITH WINCH, ENGLISH UNIT, (S/N TBK01504 & After)
31200255 TL642 11-7

DECALS

1 SUPPLEMENTAL LOAD CHART BOOKLET, WITH WINCH, METRIC UNIT, B
(Before S/N TBK01504)
1 LOAD CHART
1 LOAD CHART
397-9213 1 SUPPLEMENTAL LOAD CHART BOOKLET, WITH WINCH, METRIC UNIT, A
(S/N TBK01504 & After)
1 LOAD CHART
WITH WINCH, METRIC UNIT, (Before S/N TBK01504)
1 LOAD CHART
1 LOAD CHART
WITH WINCH, METRIC UNIT, (S/N TBK01504 & After)
8 303-4906 1 REAR PANEL CAT DECAL
13 298-8438 1 OIL LEVEL DECAL
14 303-4962 1 HYDRAULIC OIL DECAL
16 303-4963 4 TIE-DOWN DECAL
17 303-4946 1 TIP OVER DECAL, ENGLISH
314-5324 1 TIP OVER DECAL, ISO
314-2338 1 TIP OVER DECAL, FRENCH
18 303-4941 1 ELECTROCUTION HAZARD DECAL, ENGLISH
314-5321 1 ELECTROCUTION HAZARD DECAL, ISO
314-2339 1 ELECTROCUTION HAZARD DECAL, FRENCH
19 303-4949 1 CRUSH HAZARD WARNING DECAL, ENGLISH
314-5315 1 CRUSH HAZARD WARNING DECAL, ISO
314-2340 1 CRUSH HAZARD WARNING DECAL, FRENCH
20 303-4948 1 NO RIDERS DECAL, ENGLISH
314-5316 1 NO RIDERS DECAL, ISO
314-2341 1 NO RIDERS DECAL, FRENCH
23 303-4939 1 BATTERY DECAL, ENGLISH
314-5318 1 BATTERY DECAL, ISO
314-2343 1 BATTERY DECAL, FRENCH
24 303-4942 1 ROTATING PARTS DECAL, ENGLISH
314-5322 1 ROTATING PARTS DECAL, ISO
314-2344 1 ROTATING PARTS DECAL, FRENCH
27 305-3791 1 DASH DECAL KIT, RH, (not shown), (includes items 28 thru 33), ENGLISH 2
314-5317 1 DASH DECAL KIT, RH, (not shown), (includes items 28 thru 33), ISO 1
314-2350 1 DASH DECAL KIT, RH, (not shown), (includes items 28 thru 33), FRENCH 1
28 303-4950 1 DO NOT JUMP WARNING DECAL, ENGLISH
314-5320 1 DO NOT JUMP WARNING DECAL, ISO
314-2345 1 DO NOT JUMP WARNING DECAL, FRENCH
30 303-4945 1 RUN OVER DECAL, ENGLISH
314-5327 1 RUN OVER DECAL, ISO
314-2346 1 RUN OVER DECAL, FRENCH
11-8 TL642 31200255

DECALS

31 303-4944 1 READ MANUAL DECAL, ENGLISH
314-5323 1 READ MANUAL DECAL, ISO
314-2347 1 READ MANUAL DECAL, FRENCH
32 303-4947 1 MACHINE ROLL DECAL, ENGLISH
314-5325 1 MACHINE ROLL DECAL, ISO
314-2348 1 MACHINE ROLL DECAL, FRENCH
33 298-1844 1 BOOM OPERATION DECAL
34 303-4909 1 CAT IGNITION SWITCH DECAL
39 299-0354 1 TILT ANGLE GAUGE
42 303-4819 1 CAT LOGO DECAL
46 330-4923 1 ETHER START WARNING DECAL, ENGLISH
323-5615 1 ETHER START WARNING DECAL, ISO & FRENCH
48 335-8056 1 MANUAL DECAL
49 421-2306 1 PATENT TELEHANDLERS DECAL
101 298-1694 1 SHIFTER DECAL
31200255 TL642 11-9

DECALS
Figure 11-2 Boom Decals
29
E E
36
47
29
12 1
38 43
37 44
22
45 VIEW E-E 29
47 29
PAP22850
11-10 TL642 31200255

DECALS
Figure 11-2 Boom Decals

305-3767 Ref DECAL INSTALLATION, ENGLISH, (not available to order, see items 3 thru 49 C
314-5304 Ref DECAL INSTALLATION, ISO, (not available to order, see items 3 thru 49 on C
Figure 11-1 & all items on Figure 11-2 for service)
314-2351 Ref DECAL INSTALLATION, FRENCH, (not available to order, see items 3 thru 49 C
1 303-4883 1 TL642 CAT LH BOOM DECAL
2 303-4884 1 TL642 CAT RH BOOM DECAL
9 303-4964 1 BOOM EXTEND DECAL
12 298-0576 1 BOOM ANGLE DECAL
22 303-4940 1 CARRY PERSONNEL DECAL, ENGLISH
314-5319 1 CARRY PERSONNEL DECAL, ISO
314-2342 1 CARRY PERSONNEL DECAL, FRENCH
29 303-4943 5 PINCH POINT DECAL, ENGLISH
314-5326 5 PINCH POINT DECAL, ISO
314-2349 5 PINCH POINT DECAL, FRENCH
36 298-8743 1 PENDULUM, (Before S/N TBK00798 excluding TBK00804, TBK00805,
TBK00806, TBK00807 & TBK00808)
320-7883 1 PENDULUM, (S/N TBK00798 & After excluding TBK00804, TBK00805,
TBK00806, TBK00807 & TBK00808)
37 298-7901 1 HEX NUT, (Before S/N TBK00798 excluding TBK00804, TBK00805,
TBK00806, TBK00807 & TBK00808)
38 298-7902 1 WASHER, (Before S/N TBK00798 excluding TBK00804, TBK00805,
TBK00806, TBK00807 & TBK00808)
43 320-7882 1 SPACER, (S/N TBK00798 & After excluding TBK00804, TBK00805,
TBK00806, TBK00807 & TBK00808)
44 298-7365 1 WASHER, 3/8, (S/N TBK00798 & After excluding TBK00804, TBK00805,
TBK00806, TBK00807 & TBK00808)
45 309-6301 1 HEX LOCKNUT, 3/8-16, (S/N TBK00798 & After excluding TBK00804,
TBK00805, TBK00806, TBK00807 & TBK00808)
47 2 GOOSENECK DECAL, 6
31200255 TL642 11-11

DECALS
11-12 TL642 31200255

SECTION 12
OPTIONS
31200255 TL642
OPTIONS
Figure 12-1 Block Heater Installation
BEFORE S/N TBK01205

1
103
2
3 102
101
PAP14050
12-2 TL642 31200255

OPTIONS
Figure 12-1 Block Heater Installation

299-6648 Ref BLOCK HEATER INSTALLATION, (Before S/N TBK01205), (includes item 1) D
384-2283 1 BLOCK HEATER INSTALLATION, (S/N TBK01205 & After), B
1 303-4841 1 BLOCK HEATER, (Before S/N TBK01205) B
384-2284 1 BLOCK HEATER, (S/N TBK01205 & After) A
2 329-2475 1 WHIZ-LOCK SCREW, 3/8-16X7/8
3 310-9975 1 AMBIENT TEMPERATURE SENSOR ASSY, (includes items 101 thru 103) A
101 310-9978 1 LOCKNUT, 3/4-16
102 106-0735 1 AMBIENT TEMPERATURE SENSOR
103 310-9974 1 AMBIENT TEMPERATURE SENSOR BRACKET
31200255 TL642 12-3

OPTIONS
Figure 12-2 8 Inch Winch
12-4 TL642 31200255

OPTIONS
Figure 12-2 8 Inch Winch

350-0994 Ref WINCH, 8 IN DRUM, (no longer available, use 1001114795 on Figure 12-18 for B
replacement), (includes all items on this page & on Figure 12-3)
1 304-2302 1 GEAR CASE
2 NSS 1 LOCK SET A
3 304-3182 1 LOCK SET B
4 304-4577 1 CABLE DRUM, 8 IN
5 Kit 1 BRAKE DRUM
6 304-2304 1 GEAR CASE COVER
7 304-4578 1 CABLE DRUM SHAFT, 8 IN
8 304-2305 1 WORM SHAFT, (includes item 10)
9 NSS 1 WORM GEAR
10 NSS 1 WORM
11 304-4575 6 CABLE DRUM SHAFT KEY
12 NSS 1 LOCK SEAT A BUSHING
13 304-2307 2 BUSHING
14 304-2308 4 STUD BOLT, 1/2X1-1/2
15 304-2309 2 COLLAR
16 Kit 1 BRAKE PLATE
17 Kit 1 BRAKE HOUSING
18 Kit 1 BRAKE DRUM
19 Kit 1 ADJUSTING BOLT
20 Kit 1 ADJUSTING NUT
21 Kit 1 SPRING SEAT
22 Kit 1 ROLLER
23 Kit 2 BRAKE LINING
24 Kit 1 BRAKE PLATE A
25 Kit 2 BRAKE PLATE B
26 Kit 1 FIXING PLATE
27 NSS 1 OIL FILL PLUG
28 NSS 1 BEARING SHIM
29 303-8650 2 BEARING HUB GASKET
30 304-2320 1 GEAR CASE GASKET
31 Kit 1 O-RING
32 304-2322 2 WASHER
33 304-2323 1 BUSHING
34 Kit 2 SEAL
35 304-2324 2 WORM SHAFT KEY
36 NSS 1 WORM SHAFT KEY
37 Kit 1 SPRING
38 Kit 1 BRAKE DRUM SPRING
39 NSS 1 MOTOR MOUNT ADAPTER
40 304-3812 1 COUPLER, WINCH SHAFT
42 303-8651 2 BEARING
43 Kit 2 V.C. TYPE LOCK RING
44 304-2328 1 OIL LEVEL PLUG
45 304-2329 1 OIL DRAIN PLUG
46 NSS 1 COUPLER SPACER
47 303-8652 2 BEARING HUB
48 303-8653 2 OIL SEAL
31200255 TL642 12-5

OPTIONS
Figure 12-2 8 Inch Winch (Continued)

49 Kit 8 CAPSCREW, 3/8X1-1/2
50 Kit 8 LOCKWASHER
51 NSS 1 GREASE FITTING
52 Kit 5 NUT
53 304-3184 1 HEX HD CAPSCREW, 3/8X1
54 NSS 1 LOCKWASHER
55 NSS 1 HEX HD CAPSCREW, 3/8X1
56 Kit 1 BRAKE COVER GASKET
57 304-2334 2 OIL SEAL
58 NSS 1 LOCK SEAT GASKET
K1 320-4875 1 BRAKE LINING ASSY, (includes items 5, 16 thru 26, 31, 34, 37, 38, 43, 49, 50,
52 & 56)
12-6 TL642 31200255

OPTIONS
Figure 12-2 8 Inch Winch (Continued)

31200255 TL642 12-7

OPTIONS
Figure 12-3 Winch Motor
12-8 TL642 31200255

OPTIONS
Figure 12-3 Winch Motor

303-8656 1 WINCH MOTOR, (includes all items) C
1 304-3192 1 DUST SEAL
2 Kit 1 SPLIT WIRE RING
3 Kit 1 METAL BACK-UP SHIM
4 Kit 1 HIGH PRESSURE SEAL
5 Kit 1 METAL BACK-UP SHIM
6 Kit 1 TEFLON BACK-UP SHIM
7 Kit 1 SHAFT SEAL
8 Kit 1 BODY SEAL
9 Kit 1 SEAL CARRIER
10 Kit 1 THRUST WASHER
11 304-3194 1 THRUST BEARING
12 304-3195 1 DRIVE LINK
13 304-3196 1 MID MOUNT WEAR PLATE
14 304-3197 1 ROTOR KIT
15 304-3198 1 DRIVE LINK PIN
16 304-3199 1 END COVER
17 304-3200 1 BOLT SET
18 304-3201 1 HOUSING
19 304-3202 1 COOLING PLUG
20 304-3203 1 SHAFT, (includes item 21)
21 304-3204 1 KEY

K3 304-2268 1 SEAL KIT, (includes items 9 & 10)
31200255 TL642 12-9

OPTIONS
Figure 12-4 Pressure Reducer Valve - 1360 PSI
K1
PY4950
12-10 TL642 31200255

OPTIONS
Figure 12-4 Pressure Reducer Valve - 1360 PSI

298-7099 1 PRESSURE REDUCER VALVE, 1360 PSI, (includes all items)
1 304-3189 1 PRESSURE REDUCING CARTRIDGE
2 304-3188 1 CHECK CARTRIDGE
3 Kit 1 O-RING
4 Kit 1 O-RING
5 Kit 1 O-RING
31200255 TL642 12-11

OPTIONS
Figure 12-5 Pintle Hook Installation
1
2
3
4
PAL2170
12-12 TL642 31200255

OPTIONS
Figure 12-5 Pintle Hook Installation

304-2660 1 PINTLE HOOK INSTALLATION, (includes items 1 thru 4) B
1 Ref COUNTERWEIGHT, (see Figure 1-1 for details)
2 299-0361 1 PINTLE HOOK
4 303-4799 4 LOCKWASHER, 1/2
31200255 TL642 12-13

OPTIONS
Figure 12-6 Fender Option
10 10 10
11 12 11
14
9
13
1
2
4
6
7
8
1
3
5
6
7
8
PAL0090
12-14 TL642 31200255

OPTIONS
Figure 12-6 Fender Option

502-1862 1 FENDER OPTION, (includes all items) A
1 298-8604 4 FENDER
2 298-8791 1 RIGHT REAR FENDER MOUNT
3 298-8792 1 LEFT REAR FENDER MOUNT
4 299-0544 1 LEFT FRONT FENDER MOUNT
5 299-0546 1 RIGHT FRONT FENDER MOUNT
6 305-6033 16 FENDER STUD
7 298-1849 16 HEX NUT, M12X1-1/4
8 303-4799 16 LOCKWASHER, 1/2
9 298-7373 24 FLAT WASHER, 5/16
10 300-6108 24 FLAT WASHER, 5/16
13 3E-9860 24 HEX LOCKNUT, 5/16-18
14 298-0565 8 PLUG
31200255 TL642 12-15

Before S/N TBK00706
OPTIONS
Figure 12-7 Work Light Package
VIEW A-A
7
5 9
11 10
16
DOME LT
3
2
8 LIGHT-1
11
GND L
GND DL
13
1 1 14
4 4 A A
11 11
6
A
B
15 15 17
9
10
B
A
GND L
GND L1 LIGHT-2
WORK LT
STOP SW GND L
LIGHT SW
DOME LT
STOP LT
GND LT
IND LT
17
WORK LT
LIGHT-1
LIGHT SW
17
12
STOP LT
STOP SW
101
102
103
104
105
106
A
B
BACK-LT
STOP-LT 111 STOP SW
C WORK-LT/TAIL-LT
401 STOP LT
A MIRROR-LT 402
B GND
403
GND 2 404
111 405
108 406
B A
109 407
110
107
C
B
A
GND 1
114
STOPLIGHT SWITCH
MTG. ON BRAKE ASSY
TERMINAL A GREEN
TERMINAL B RED
TERMINAL C BLACK
SERVICE NOTE:
A BACK-LT 1) USE LOCTITE® 242TM ON ALL BOLT THREADS.
B STOP-LT
C TAIL-LT PAL3080
12-16 TL642 31200255

Before S/N TBK00706
OPTIONS
Figure 12-7 Work Light Package (Continued)
BACK-LT
STOP-LT
TAIL-LT 201
GND-1
GND-2
202 204
205
206
203
A
B
C
A
B
B
C
C
208
209
210
A BACK-LT
B STOP-LT
C WORK-LT/TAIL-LT
GND L1
LIGHT SW
REF: LIGHT HARNESS WORK LT IND LT
(9140-3305) LIGHT-1
GND L
LIGHT-2
301 302
B A
GND L
B A
DOME LT
12+
OIL FUEL
R
+
D
GR
GND DL
WORK
LIGHTS GND
F 80
QUARTZ
FUEL
OI
LT TEMP
E 0 W/W_SW
SPARE_BAT
240 16 SL_SWA WL_SWA
TEMP VOLTS
SPARE_BAT
OPT_PWR
0 0 0 0 0 0
GAUGES
RELAYS
FAN/HTR
LIGHTS
STEER
HORN
W/W
10A
25A
KEY
10A
25A
25A
30A
10A
15A
25A
10A
- +
100 10
BA C
T AC
303
BAT
4X4 ST
OFF
IG
OPT1
OPT3
OPT2
N N
15A
15A
10A
304
IG
RUN
ACC
IGN
START
IGNITION
4X2
MACHINE MUST BE OPT AUX_ELEC2 AUX_ELEC1 WARN_LT_CK REV_ALARM
IN NEUTRAL AND
PARK BRAKE ON
TO START
STOP LT
SPARE_COIL GND85 SW1-87A SW2-86 SW2-87A SW1-86
OTHER CONNECTORS
REMOVED FOR CLARITY
STOP SW
A MIRROR-LT
REF: ENGINE HARNESS B GND
(G6-42A 9147-3101) B A
(TF6-42 9150-3060)
A BACK-LT
A BACK-LT
B STOP-LT
B STOP-LT
C WORK-LT/TAIL-LT
C TAIL-LT
C
C
B
B
DASH PANEL
A
A
FRONT
WORK PARK
GND L1
FRONT
WORK REF: TAIL LIGHT HARNESS
LIGHT
(9140-3306)
WORK
LIGHT BRAKE
LIGHT LIGHT IND LT
(ON CAB) INDICATOR (ON CAB)
HOUR METER
DATCON
P/N 56458-10
OIL FUEL WORK LIGHT
12 UDC CARLING SWITCH
P/N V1D1S00BAZC00-000
1 2
PARK BRAKE 8 7
B+
CARLING SWITCH
P/N VDD1B6ABARC00-000 1 4 GND 12V
8 7
5
2
GND
1 4
6
3
G
TEMP 2 5
LIGHT SW
WORK LT
3 6
3
4 IN 1 GAGE
BEEDE
DEUTSCH P/N HD-36-24-18-PN
DEUTSCH P/N HD-34-24-18-SN
A B A B
STEER
LIGHT
HORN
LIGHT
LIGHT-2
LIGHT-1
GND L
IGNITION SWITCH STEER SELECT

GND L
POLLACK P/N 31-610 CARLING SWITCH

P/N VJD1S00BAZC00-000
HORN
CARLING SWITCH 8 7
BAT ACC
P/N VJD1S00BAZC00-000
8 7 1 4 REV AL 18 REV AL
STRT TRANS-E 17 TRANS-E
1 4 2 5
TRANS-D 16 TRANS-D
2 5 3 6 TRANS-C 15 TRANS-C
IGN
TRANS-A 14 TRANS-A
3 6
TRANS-B 13 TRANS-B
STR CRB 12 STR CRB
STR AW 11 STR AW
SP-3 10 SP-3
ALT EXC 9 ALT EXC
TRANS
TEMP SP-2 8 SP-2
WARN
LIGHT SP-1 7 SP-1
6
FRONT
BAT-2 BAT-2
WORK
ST RLY 5 ST RLY LIGHT
FUL GAG 4 FUL GAG
HORN 3 HORN
HR MTR 2 HR MTR
MIRROR-LT
BAT-1 1 BAT-1
GND
CAB FIREWALL
GND L
GND L
A B
LIGHT SW LIGHT-2 18
17
GND L1 16
LIGHT SW
WORK LT
15
IND LT 14
MIRROR-LT
TR LT SW 13 TR LT SW
GND
12 REV AL
BRK SOL BRK SOL
CLT TMP 11 CLT TMP BACK-UP
GND 1 ALARM
SWI-86 SW2-87a SW2-86 SW1-87a GND 85 SPARE_COIL OIL GAG 10 OIL GAG
PS IGN 9 PS IGN
8 GND 2
STOP LT STOP LT
O
A P
GND-2 7 GND-2
GND-5
WORK LT 6 WORK LT WORK LT
B Q C
C R
5 GROUND
4 STOP LT (AT
D B
STARTER
S 3
E MOTOR)
D1 T BACK LT 2 BACK LT BACK LT A
GND-1 1 GND-1
10 OHM D5 (10A) (15A) (15A)
30W D2 D3 D4
R1 OPT-1 OPT-2 OPT-3
DEUTSCH P/N HD-36-24-18-SN
DEUTSCH P/N HD-34-24-18-PN
87 87 87 87 87
GND L1
OPT-1
OPT-2
OPT-3
87a 87a 87a 87a 87a

BACK LT
STOP LT
GND L
GND L
86 85 86 85 86 85 86 85 86 85
TAIL LT
30 REV 30 30 30 30
ALARM WARN AUX
F AUX ELEC2 OPT
LT CK ELEC1
G
GND1 GND2 GND3
SL
STOP LT
SWB
GND L A B C
WL U
SWB V
WL2 D7 D8 D9
LIGHT-1
D6
GND DL
87 87 87 87
HTR FAN 87a 87a 87a 87a

86 85 86 85 86 85 86 85
SW SW 30 30 30 30
BACK-UP STOP TAIL

H LIGHT
(GREEN)
LIGHT
(RED)
LIGHT
(BLACK)
W REAR TAIL LIGHT

ASSEMBLY
X
I
J
K
L
Y
M MOTOROLA (25A) (25A) (25A) GND

MR 752 (25A) (10A) (10A) (10A) (15A) (10A) (30A)
D10 FAN/HTR W/W LIGHTS RELAYS SPARE HORN
OR EQUIV GAGES STEER BAT KEY OPT_PWR AA
N
BAT
IND LT
WL_SWA SL_SWA GND DL

W/W_SW SPARE_BAT
DOME LT
DOME LT
DOME
WORK LT DOME LIGHT
LIGHT
STOP LT
STOP SW STOP SW SWITCH
ELECTRICAL SCHEMATIC PAL3090

STOPLT SW
31200255 TL642 12-17

Before S/N TBK00706
OPTIONS

299-6670 1 WORK LIGHT PACKAGE, (includes items 1 thru 304) E
1 299-0338 2 UTILITY FLOOD LIGHT
299-0849 2 BULB
2 298-0528 1 INTERIOR LIGHT
3 298-6911 1 MOUNTING UNIT
4 298-1773 2 MOUNTING BOLT
5 298-8045 2 SELF-TAPPING SCREW, #8-32X3/8
8 298-1583 3 LOCKWASHER, #8
10 299-0347 5 CABLE SEAL
12 298-7044 1 LIGHT HARNESS
13 298-1627 3 PAN HD SCREW, #8-32X3/8
14 298-8066 3 HEX NUT, #8
15 298-1755 2 SPACER
17 298-8744 3 ECONOMY WIRING DUCT
18 AR SILICONE SEALANT, (not shown)
101 298-6857 1 TAIL LIGHT HOUSING
102 298-6858 1 TAIL LIGHT BRACKET
103 299-6654 1 TAIL LIGHT ASSY, (includes items 401 thru 407)
105 298-1593 1 FLAT WASHER, 3/4
106 298-1587 1 LOCKWASHER, 3/4
107 298-8614 1 STOPLIGHT MOUNTING TAB
109 299-0347 3 CABLE SEAL
111 298-7045 1 TAIL LIGHT HARNESS
114 298-6866 1 STOPLIGHT SWITCH
202 298-8128 1 FLOOD LIGHT BRACKET
205 299-0349 2 FEMALE PIN TERMINAL
206 299-0347 2 CABLE SEAL
209 298-8049 2 HEX NUT, 3/8-16
210 303-4798 2 LOCKWASHER, 3/8
301 298-8766 1 TOGGLE SWITCH
302 298-1761 1 WORK LIGHTS DECAL
303 298-7896 1 25 AMP FUSE
304 299-0325 1 RELAY
401 298-6860 1 TAIL LIGHT
402 298-7302 38 in BLACK WIRE, 16 GA.
403 298-7303 38 in GREEN WIRE, 16 GA.
12-18 TL642 31200255

Before S/N TBK00706
OPTIONS

404 8T-1487 38 in RED WIRE, 16 GA.
405 298-7306 3 BUTT CONNECTOR
406 298-7291 45 in WIRE LOOM
407 298-6860 1 TAIL LIGHT
31200255 TL642 12-19

OPTIONS
11 301
1 302
6 303
23
305
201 304 306
202
15 203
15 204
205
15
15
307
A
308
4 309
14 13 310
23 311
A
8
17 16 26 27
5
F 80
7
28
QUARTZ FUEL OI
E 0
240
SPARE_BAT
16
OPT_PWR
FAN/HTR
TEMP
LIGHTS
GAUGES
RELAYS
VOLTS
STEER
HORN
0 0 0 0 0 0
30A
10A
15A
25A
10A
10A
10A
25A
25A
25A
KEY
W/W
- +
100 10
GND3
GND2
GND1
OPT3
OPT2
OPT1
FAN_SW
4X4
HTR_SW
OPT2
OPT1
OPT3
WL2
15A
15A
10A

SL_SWB
WL_SWB
4X2
OPT
SPARE_COIL
AUX_ELEC2
GND85 SW1-87A
AUX_ELEC1
SW2-86 SW2-87A SW1-86

WARN_LT_CK REV_ALARM
3
2
7
VIEW A-A VIEW B-B
18
101
102
103 8
21 9
22 25
20 19
VIEW OF RH CONSOLE
10
24
B
1
4
B 6
9
14 PAP11340
12-20 TL642 31200255

OPTIONS
BEACON WORK LIGHT

SWITCH SWITCH
X3 X2
1
2
3
7
8
2
3
7
8
4
6
BEACON
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
BCN PWR
WORK LT
CAB LT
WORK LT PWR
CAB LT PWR
X7
BEACON 1 BEACON
2 BCN GND
X5
1 CAB LT CAB LT 1
REAR CAB CAB LT GND CAB LT GND
2 2
WORK LIGHT
FRONT CAB
X6 WORK LIGHTS
CAB LT 1
CAB LT GND 2
X4
"SL_SWA" ON CIRCUIT BOARD G6/G9 WORK LT PWR

PLUG 1 1 PLUG
"OPT1" ON CIRCUIT BOARD G6/G9 BCN PWR WORK LT PWR 2 2 WORK LT PWR
BCN PWR 3 3 BCN PWR
"GND1" ON CIRCUIT BOARD G6/G9 BCN GND PLUG 4 4 PLUG
BCN GND 5 5 BCN GND
"WL_SWA" ON CIRCUIT BOARD G6/G9 CAB LT PWR CAB LT PWR 6 6 CAB LT PWR
CAB LT GND 7 7 CAB LT GND
"GND3" ON CIRCUIT BOARD G6/G9 CAB LT GND WORK LT 8 8 WORK LT
"WL_SWB" ON CIRCUIT BOARD G6/G9 WORK LT
X1 X1
19 18
X2 (6 PLACES)
X3
X1
17
1 WORK LT WORK LT 1
REAR WORK LT GND LT GND
2 2
LIGHT
BOOM WORK
LIGHTS
WORK LT 1
LT GND 2
X4
WORK LT
LT GND
PLUG
PLUG
X2
C
A
D
B
REVERSE
WORK LT
LT GND
STOP LT
CURRENT
ENGINE HARNESS G6/G9 PAL2720
31200255 TL642 12-21

OPTIONS

305-3789 Ref WORK LIGHT PACKAGE, (not available to order, see items 1 thru 28 H
for service)
1 1H-3337 5 HEX HD CAPSCREW, 1/4-20X7/8, GR5
3 304-2569 1 BOOM LIGHT MOUNTING BRACKET
4 6V-8185 5 HEX NUT, 1/4-20
5 6V-8188 2 HEX NUT, 1/2-13
6 298-7363 8 FLAT WASHER, 1/4
7 298-7367 8 FLAT WASHER, 1/2
8 315-2027 3 FLOOD LIGHT ASSY, (includes items 101 thru 103) B
299-0849 3 BULB
9 298-7971 3 CLAMP
10 Ref BOOM WORK LIGHTS HARNESS, (see Figure 10-14 for details)
13 303-4925 1 BEACON/FLOODLIGHT INSTALLATION, (includes items 301 thru 311) D
14 298-7378 5 LOCKWASHER, 1/4
15 493-8931 8.3 ft WIRING DUCT
16 304-4551 1 WORK LIGHTS SWITCH
17 304-4552 1 BEACON SWITCH
18 Ref CAB WORK LIGHTS HARNESS, (see Figure 10-15 for details)
19 Ref CAB WORK LIGHT & BEACON LIGHT SWITCH HARNESS,
20 303-4923 1 BACK-UP LIGHT MOUNTING BRACKET
22 298-7369 1 WASHER, 3/4
23 AR SILICONE SEALANT
24 317-5987 1 CLIP
26 299-0325 1 RELAY
27 298-7896 1 FUSE
28 303-4799 2 LOCKWASHER, 1/2
101 303-4969 2 PIN TERMINAL
102 323-7236 1 2 POSITION TERMINAL
103 299-0338 1 FLOOD LIGHT ASSY A, 1
299-0849 2 BULB
299-0849 1 BULB
204 298-1755 1 SPACER
205 298-1773 1 WORK LIGHT MOUNTING BOLT
301 304-2571 1 BEACON BRACKET
304 320-8435 1 FLOOD LIGHT ASSY A
299-0849 1 BULB
305 299-0398 1 ROTATING BEACON
298-6910 1 BULB
306 303-4927 1 GROMMET
12-22 TL642 31200255

OPTIONS

307 332-1348 3 INDENTED HEX HD MACHINE SCREW, #10-24X3/4
308 4B-2047 3 NUT, #10-24, GR2
309 5W-8686 3 WASHER, #10
310 298-7377 3 LOCKWASHER, #10
311 500-9273 AR INSULATE
31200255 TL642 12-23

OPTIONS
8
101
5 102
103 1
8 4
101 28
6
102 12
103 1 14
6 7
2
24
7
12 6 14
3 4
10
1
4
6
301
29 13
11 23 14
17
201 23
16
202
203 15
204
29
205
18 18
8
101
29 10 102
21 103
22
20
301
PY6100
12-24 TL642 31200255

OPTIONS

375-3905 Ref WORK LIGHT PACKAGE, (if equipped), (not available to order, see items A, 4
1 thru 29 for service)
1 1H-3337 3 HEX HD CAPSCREW, 1/4-20X7/8
Ref HEX HD CAPSCREW, 1/4-20X7/8, (see Figure 12-19 for details)
2 8T-8919 2 HEX HD CAPSCREW, 1/2-13X2-3/4
4 6V-8185 3 HEX NUT, 1/4-20, GR2
Ref HEX NUT, 1/4-20, GR2, (see Figure 12-19 for details)
5 6V-8188 2 HEX NUT, 1/2-13, GR2
6 298-7363 6 WASHER, 1/4
Ref WASHER, 1/4, (see Figure 12-19 for details)
7 298-7367 8 WASHER, 1/2
10 Ref BOOM WORK LIGHT HARNESS, (see Figure 10-14 for details)
12 461-9724 3 CLAMP, 3/8
13 Ref BEACON LIGHT INSTALLATION, (see Figure 12-19 for details)
14 298-7378 5 LOCKWASHER, 1/4
Ref LOCKWASHER, 1/4, (see Figure 12-19 for details)
15 493-8931 7.3 ft ECONOMY WIRING DUCT
16 304-4551 1 WORK LIGHT SWITCH
17 Ref BEACON LIGHT SWITCH, (see Figure 12-19 for details)
18 Ref CAB WORK LIGHT HARNESS, (see Figure 10-15 for details)
20 303-4923 1 BACK-UP LIGHT MOUNTING BRACKET
21 297-7052 1 HEX HD CAPSCREW, 3/4-10X1-1/4
22 298-7369 1 WASHER, 3/4
24 317-5987 1 CLAMP, 3/4
28 303-4799 2 LOCKWASHER, 1/2
29 461-9724 3 CLAMP, 3/8
299-0849 2 BULB
299-0849 2 BULB
204 298-1755 2 SPACER
205 298-1773 2 WORK LIGHT MOUNTING BOLT
301 Ref ROAD LIGHT INSTALLATION, (see Figure 12-9 for details)
31200255 TL642 12-25

OPTIONS
Figure 12-8 Beacon Light Package
1
12 2
13 3
15 14 4
15
5
6
7
15 8
9
15 11
10
TO
BEACON
TO SWITCH
CIRCUIT IN
BOARD DASH
16
104
101
BEACON
F 80
QUARTZ FUEL OIL
E 0
240 16
TEMP VOLTS
0 0 0 0 0 0
- +
100 10
LOW ALT
BRAKE
FLUID
4X4
OFF
RUN
ACC
START
4X2 IGNITION
MACHINE MUST BE
IN NEUTRAL AND
PARK BRAKE ON
TO START
87 30
BATT
TERM 3 BEACON SW 87A
GND L1 RELAY PWR
TERM 2 BEACON-1 IND LT 86 85
LIGHT
AT
BEACON SWITCH
10 AMP 30 AMP
FUSE FUSE
12+
OIL FUEL
GND L1
IND LT
+
D
GR
BEACON-1
GND
BEACON
LT TEMP SWITCH
BEACON SW
2 3
GND L
ELECTRICAL BEACON
BA
T AC
C
SCHEMATIC (ON CAB)
(1001001046)
BAT
ST
IG
N N
IG
IGN

103
105
WL_SWB
SL_SWB

OPT1
OPT2
OPT3
10A
15A
15A
HTR_SW
WL2
FAN_SW
OPT3
OPT1
OPT2
GND1
GND2
GND3
SPARE_BAT
OPT_PWR
GAUGES
FAN/HTR
RELAYS
LIGHTS
HORN
STEER
W/W
KEY
10A
25A
10A
25A
10A
15A
10A
30A
25A
25A
GND L
W/W_SW WL_SWA SL_SWA SPARE_BAT
BEACON-1
106
A
TO BEACON
B
PAP22810
12-26 TL642 31200255

OPTIONS
Figure 12-8 Beacon Light Package

299-6617 1 BEACON LIGHT PACKAGE, (includes all items) B
298-6910 1 BULB
4 298-8039 3 ROUND HD MACHINE SCREW, #10-24X3/4
5 298-1584 3 LOCKWASHER, #10
6 298-8067 3 HEX NUT, #10-24
8 298-1588 2 FLAT WASHER, 1/4
9 298-1585 2 LOCKWASHER, 1/4
10 298-8047 2 HEX NUT, 1/4-20
12 299-0341 1 WEATHER PACK, (shroud)
13 298-7282 2 WEATHER PACK, (male pin terminal)
14 299-0346 2 WEATHER PACK, (cable seal)
15 385-2632 1 ECONOMY WIRING DUCT
16 298-7100 1 BEACON HARNESS
101 298-8766 1 TOGGLE SWITCH
103 299-0325 1 RELAY
104 298-1771 1 DECAL BEACON
105 298-7848 1 10 AMP FUSE
106 298-7850 1 30 AMP FUSE
31200255 TL642 12-27

Before S/N TBK01121
OPTIONS
Figure 12-9 Road Lights Installation
24
9 25
9
4 4
8 8
10 23 10
14 14
16 16
VIEW A-A
1 4
4 8
8 10 A
10 14
16 16
2
5
9
1
USE EXISTING HARDWARE
TO MOUNT CLAMP ON
FAR SIDE OF FRAME.
ROUTE HARNESS THRU
THIS CLAMP
4
8
4 4 10
8 8 13
10 10 16
16 16
27 26
3
9
28
29
4
8
10
16
PAL3240
TAIL LIGHT VIEW
12-28 TL642 31200255

Before S/N TBK01121
OPTIONS
Figure 12-9 Road Lights Installation (Continued)
19
12
22
15
7
20 11
21
INSTRUMENT PANEL
17
USE BRAKE VALVE

18 TO ATTACH TAB
MOUNTING SCREW
HAZARD
LIGHTS
BEACON
LIGHT
WORK
LIGHTS
F 80
QUARTZ FUEL OI
E 0
240 16
TEMP VOLTS
0 0 0 0 0 0
- +
100 10
4X4
CONNECT TO CURRENT
CHASSIS/BOOM HARNESS 4X2
CONNECT TO WORK LIGHT

BOOM HARNESS 31 30

SPARE_BAT
OPT_PWR
GAUGES
FAN/HTR
RELAYS
HORN
LIGHTS
STEER
W/W
KEY
30A
10A
15A
25A
10A
10A
10A
25A
25A
25A
GND3
GND2
GND1
OPT3
OPT2
OPT1
FAN_SW
HTR_SW
OPT2
OPT1
OPT3
WL2
15A
15A
10A

WL_SWB
SL_SWB
1 OPT AUX_ELEC2 AUX_ELEC1 WARN_LT_CK REV_ALARM
6 SPARE_COIL GND85 SW1-87A SW2-86 SW2-87A SW1-86
33 32
PAP11390
31200255 TL642 12-29

Before S/N TBK01121
OPTIONS
Figure 12-9 Road Lights Installation (Continued)
CURRENT
ENGINE HARNESS
REVERSE
WORK LT
STOP LT
LT GND
X6 X7
C
C
A
A
D
D
B
B
REVERSE
PLUG
PLUG
PLUG
WORK LT
WORK LT
LT GND
LT GND
20 X2
X4 LOW
TAIL GND2 1
1 GND1 LO BEAM 2
PARK LT HI BEAM HIGH
2 3
BACK REVERSE PARK LT LEFT HEAD
3 4
LEFT TAIL LT TURN LT TURN LIGHT
4 5
LIGHT STOP LT PLUG SIDE
5 6
TURN PLUG
6
TURN
STOP
LO BEAM
RT TURN
LT TURN
HI BEAM
STOP LT
PARK LT
GND1
GND2
X1
LOW
1
2
3
7
8
4
TAIL GND2 1
GND1 LO BEAM
1
X1 2
GND1
HIGH
GND2
PARK LT HI BEAM
LO BEAM
RT TURN
HI BEAM
LT TURN
STOP LT
PARK LT
2 3
BACK REVERSE PARK LT RIGHT HEAD
3 4
RIGHT TAIL RT TURN RT TURN LIGHT
4 5
LIGHT STOP LT PLUG SIDE
5 6
TURN
6 PLUG
X5
15A BAT PWR 1
FLASH PWR
X3 TURN
STOP PLUG NC
2
X5 HI BEAM 3
HIGH HD
PLUG 4
NC
LO BEAM 5
LOW HD
PARK LT 6
SIDE LT
HEADLIGHT/TURN
PLUG 7
NC
SIGNAL SWITCH
15A OPT 2 8
LIGHT PWR
21 LT TURN
RT TURN
9
10
LEFT
RIGHT
FLASHER OUT 11
TURN PWR
PLUG 12
NC
EMPTY
FLASHER PWR X L
X
EMPTY P FLASHER FLASHER
FLASHER OUT L
EMPTY
X3 FLASHER
15A OPT 2 1
BRAKE PEDAL STOP LT FLASHER PWR 2
SWITCH 15A BAT PWR 15A BAT PWR 3
EMPTY 4
FLASHER OUT
X8 EMPTY
5
HAZARD SWITCH
6
LT TURN 7
RT TURN 8
EMPTY 9
GND1 10
X6
15A
FUSE
15A OPT 2 15A OPT 2 15A OPT 2

GND2 ON CIRCUIT BOARD A
15A OPT 2 GND GND2
15A OPT 2 GND
B X4
OPT2 ON CIRCUIT BOARD
15A BAT PWR SP BAT PWR "SPARE BAT" ON CIRCUIT BOARD

X1 X2
X2 (2 PLACES)
GND1 "GND 1" ON CIRCUIT BOARD
X7 (2 PLACES)
PAL3500
12-30 TL642 31200255

Before S/N TBK01121
OPTIONS

305-3790 1 ROAD LIGHTS INSTALLATION, (includes all items) F
1 324-9527 2 CLAMP, 1/2
2 5P-2424 2 HEX HD CAPSCREW, 1/2-13X2-1/4, GR5, (torque to 75 lb-ft)
3 8T-9389 1 HEX HD CAPSCREW, 1/2-13X2-3/4, GR5, (torque to 80 lb-ft)
4 4B-2047 27 HEX NUT, 10-24
5 298-0559 2 HEX LOCKNUT, 1/2-13
6 463-0619 2 TAP SCREW
7 303-4973 1 FASTON TERMINAL
8 298-7362 30 FLAT WASHER, #10
9 298-7375 7 FLAT WASHER, 1/2
10 298-7377 27 LOCKWASHER, #10
11 303-4979 1 CONNECT TERMINAL, MALE
12 303-4980 1 TURN SIGNAL SELECTOR
13 324-9529 2 REFLECTOR, RED
14 324-9530 4 REFLECTOR, YELLOW
15 298-7289 1 VARIABLE LOAD FLASHER
16 6V-1051 27 SOCKET BUTTON HD CAPSCREW, #10-24X3/4
18 298-8614 1 MOUNTING TAB
19 304-2594 1 SWITCH
20 Ref FRAME ROAD LIGHTS HARNESS, (see Figure 10-18 for details)
21 Ref CAB ROAD LIGHTS HARNESS, (see Figure 10-19 for details)
22 303-4922 1 ROAD LIGHTS HARNESS
23 315-5795 1 FRONT ROAD LIGHTS BRACKET
24 315-5797 1 FRONT ROAD LIGHTS, RH, (torque to 50 lb-ft)
25 315-5798 1 FRONT ROAD LIGHTS, LH, (torque to 50 lb-ft)
26 315-5799 1 TAIL LIGHT, RH
27 315-5800 1 TAIL LIGHT, LH
29 315-5806 2 TAIL LIGHT COVER
30 299-0325 1 RELAY
31 8U-6380 1 25A FUSE
32 8U-6379 1 15A FUSE
31200255 TL642 12-31

OPTIONS
4 9
8 24
10 14
16
4 25
8 21
10
14
16 5
9
9 36
1
2
9
37 14
14 16
19
20
12 4 4
101 8 8
10 10
7 16 13
11 16
15 26
21 27
29
102
3
17 35
18
28
4
29
10
8
16
4 6
13
10 33
8
16
27
16
PY6110
12-32 TL642 31200255

OPTIONS

375-3906 Ref ROAD LIGHTS INSTALLATION, (if equipped), (not available to order, see items A, 3
1 thru 37 for service)
1 298-7971 1 1/2 IN CLAMP
2 5P-2424 2 HEX HD CAPSCREW, 1/2-13X2-1/4, GR5
3 Ref HEX HD CAPSCREW, 3/4-10X2-3/4, GR5, (see Figure 12-7 for details)
4 4B-2047 26 HEX NUT, #10-24, GR2
5 298-0559 2 HEX LOCKNUT, 1/2-13, GR2
6 463-0619 2 SELF-TAPPING MACHINE SCREW, 5/16X3/4
8 298-7362 28 WASHER, #10
9 298-7375 6 WASHER, 1/2
10 298-7377 26 LOCKWASHER, #10
11 303-4979 1 CONNECTOR
12 303-4980 1 TURN SIGNAL SELECTOR
13 324-9529 2 RED REFLECTOR
14 324-9530 4 YELLOW REFLECTOR
15 1 VARIABLE LOAD FLASHER, (mounted under right dash panel)
16 6V-1051 26 BUTTON HD CAPSCREW, #10-24X3/4
18 298-8614 1 STOPLIGHT SWITCH MOUNTING TAB
19 304-2594 1 HAZARD SWITCH
20 Ref FRAME ROAD LIGHTS HARNESS, (see Figure 10-18 for details)
21 Ref CAB ROAD LIGHTS HARNESS, (see Figure 10-19 for details)
23 315-5795 1 FRONT ROAD LIGHTS BRACKET
24 315-5797 1 RH FORWARD ROAD LIGHT ASSY, (torque to 50 lb-ft)
25 315-5798 1 LH FORWARD ROAD LIGHT ASSY, (torque to 50 lb-ft)
26 315-5799 1 RH TAIL LIGHT ASSY
27 315-5800 1 LH TAIL LIGHT ASSY
29 315-5806 2 TAIL LIGHT COVER
30 299-0325 1 RELAY, (not shown), (see Figure 6-4 for details)
31 298-7896 1 25A AUTOMOTIVE FUSE, (not shown), (see Figure 12-7 for details)
32 298-7849 1 15A AUTOMOTIVE FUSE, (not shown), (see Figure 6-4 for details)
33 461-9724 2 3/8 IN CLAMP
35 Ref WASHER, 3/4, (see Figure 12-7 for details)
36 463-0623 1 SERRATED FLANGE HEX HD CAPSCREW, 1/4-20X1
37 211-0089 1 FLANGE NUT, 1/4-20, GRADE F
101 Ref STEERING COLUMN, (see Figure 7-2 for details)
102 Ref BRAKE PEDAL INSTALLATION, (see Figure 7-3 for details)
31200255 TL642 12-33

Before S/N TBK00706
OPTIONS
Figure 12-10 Boom Lights Installation
6 6
A VIEW A-A
4
5
9
2 3
5
1
4
5 REPLACE EXISTING SCREW
7 8 7 & USE EXISTING WASHER
11 TO MOUNT CLAMP
1
4
5
7
10
1 ROUTE WIRE HARNESS

4 THRU EXISTING CLAMPS
5 AS SHOWN
7 PAL3271
BOOM HARNESS ROUTING
12-34 TL642 31200255

Before S/N TBK00706
OPTIONS
Figure 12-10 Boom Lights Installation

315-2025 1 BOOM LIGHTS INSTALLATION, (Includes all items) A
4 298-8049 5 HEX NUT, 3/8-16, GR5
5 298-7365 10 FLAT WASHER, 1/4
303-4969 2 TERMINAL
323-7236 1 TERMINAL, RECEPTACLE
299-0338 1 FLOOD LIGHT
299-0849 1 BULB
7 298-7971 4 CLAMP, 1/2
8 315-2024 1 WIRE, BOOM LIGHTS
1 TERMINAL
299-0348 1 SEAL
299-0350 1 PLUG
305-5449 2 LOCK
9 315-2023 1 WIRE, JUMPER HARNESS
299-0349 2 TERMINAL
2 SEAL
299-0342 1 SHROUD
298-7282 1 TERMINAL
299-0346 1 SEAL
10 317-5987 1 CLIP TUBE, 0.75 IN
31200255 TL642 12-35

OPTIONS
Figure 12-11 Skylight Wiper Assembly
103
101
104
107
109
108
105 102
106
107
2
3
4
5
NOTE: USE LOCTITE® 242TM ON ALL BOLT THREADS.
PAL3330
12-36 TL642 31200255

OPTIONS
Figure 12-11 Skylight Wiper Assembly

314-8489 1 SKYLIGHT WIPER ASSY, (Before S/N TBK01384), (includes items 1 thru 5) D
417-4883 1 SKYLIGHT WIPER ASSY, (S/N TBK01384 & After), (includes items 1 thru 4) A
2 343-7820 1 SKYLIGHT WIPER MOTOR ASSY, (includes items 101 thru 109) A
3 AR SEALANT
4 493-8931 53 in WIRING DUCT
5 314-7754 1 WIPER MOTOR JUMPER HARNESS
304-2606 1 HOUSING
305-5449 1 LOCK
101 339-0837 1 FLAT WASHER, 1/4
102 339-1711 1 FLAT WASHER, 1/4
103 339-1712 1 NUT, #10-24
104 320-0525 1 WIPER ARM
105 320-0529 1 WIPER BLADE
106 339-1713 1 HEX BOLT, #10-24X3/4
107 339-1714 1 WIPER COVER
108 343-7819 1 WIPER MOTOR
109 325-1068 1 HARNESS
31200255 TL642 12-37

Before S/N TBK00854
OPTIONS
Figure 12-12 Cold Weather Package
POWER CORD FROM

ENGINE BLOCK HEATER
5
ATTACH TO 6 1 4 3 2
ENGINE POD
115 201 107
FRAME
(NOT SHOWN PLUG END CONNECTS TO PLUG FROM ENGINE BLOCK HEATER
FOR CLARITY) OPERATOR SUPPLIED 120V
POWER SOURCE
PLUG FROM BATTERY HEATER
PAL3400
12-38 TL642 31200255

Before S/N TBK00854
OPTIONS
Figure 12-12 Cold Weather Package

310-0680 1 COLD WEATHER PACKAGE, (includes items 1 thru 6) B
1 464-2103 1 3-WAY EXTENSION CORD
2 345-1922 1 BATTERY HEATER DECAL
3 344-7176 1 ENGINE BLOCK HEATER DECAL
4 344-7179 1 HEATER CORD DECAL
5 346-2986 AR 11 IN WIRE TIE
6 335-8093 6 CABLE TIE MOUNT TERMINAL
107 346-4742 2 HOLD DOWN STUD, 11-1/2
115 311-0684 1 BATTERY INSULATE
311-0685 1 BATTERY HEATER INSTALLATION, (includes item 201) A

201 311-0679 1 BATTERY HEATER
301 Ref BLOCK HEATER INSTALLATION, (not shown), (see Figure 12-1 for details)
31200255 TL642 12-39

OPTIONS
Figure 12-13 Arctic Package
107
5
102 6
101
103
105
104
106
301
305 303
304 2
1
302 3
306
408 4
409
307 412
414
PAP22690
12-40 TL642 31200255

OPTIONS

331-4682 Ref ARCTIC PACKAGE, (includes items 1 thru 6) A, 2
1 1 STARTER MOTOR, 12V, 4.2KW
2 331-4665 1 HEATER, SILICONE LAMINATE
3 1 OIL PAN HEATER
4 464-2103 2 EXTENSION CORD, 3 WAY
5 331-4659 1 TILT RECIRCULATION INSTALLATION, (includes items 101 thru 107) B
6 331-4658 2 ARCTIC RECIRCULATION HOSE ASSY
101 324-7945 2 ADAPTER, 90 DEGREE
102 300-6103 1 ADAPTER
105 295-8469 1 DUST PLUG
106 298-0496 2 ADAPTER
107 299-0471 2 ELBOW, 90 DEGREE
201 Ref BLOCK HEATER INSTALLATION, (not shown), (see Figure 12-1 for details) D
331-4664 1 ARCTIC DUAL BATTERY, (includes items 301 thru 307) A

301 298-7841 2 WHIZ-LOCK NUT, 5/16-18
303 331-4489 1 BRACKET
304 331-4651 1 DUAL BATTERY INSULATE
305 331-4656 2 BATTERY, EV12A 1375 CCA
306 331-7310 2 BATTERY HOLD DOWN BOLT
307 331-4667 1 DUAL BATTERY MOUNT
412 6V-8801 3 HEX NUT, 3/8-16, GR8
413 298-7365 4 WASHER, 3/8
31200255 TL642 12-41

OPTIONS
201
204
207 206
205
203
202
3 208
9 12
11
10 2
5 7
6
8
106
104
105 101
102
103
PAP22440
12-42 TL642 31200255

OPTIONS

399-5367 Ref ARCTIC PACKAGE INSTALLATION, (not available to order, see items 1 thru 12 C
for service)
1 Ref ARCTIC BATTERIES INSTALLATION, (not available to order, see items 101 A
2 1 STARTER MOTOR, (12V, 4.2 KW)
3 418-6393 1 ARCTIC TILT RECIRCULATION INSTALLATION, B
5 1 OIL PAN HEATER
6 416-6934 1 POSITIVE CABLE
7 359-9986 1 NEGATIVE CABLE
8 464-2103 2 3 WAY EXTENSION CORD
9 2 STARTER ADAPTER PLATE
10 8T-4196 2 HEX HD CAPSCREW, M10X1-1/2X35, GR8.8
11 8T-4133 2 HEX NUT, M10X1-1/2
12 464-2105 1 IMMERSION HYDRAULIC HEATER
101 331-4656 2 BATTERY
103 464-3096 2 BATTERY BASE INSULATION
105 331-7310 2 HOLD DOWN STUD
106 298-0553 2 HEX NUT, 5/16-18, GR2
203 324-7945 2 ADAPTER, (includes o-ring)
204 300-6078 1 FEMALE COUPLING
205 300-6079 1 MALE COUPLING
206 300-6103 1 DUST CAP
207 295-8469 1 DUST PLUG
208 331-4658 2 ARCTIC RECIRCULATION HOSE ASSY
31200255 TL642 12-43

OPTIONS
Figure 12-14 Top Cab Glass Shield Installation
11
3 1
3 7 2
6 9 4
8 10 5
12
VIEW FROM INSIDE CAB
VIEW FROM OUTSIDE CAB VIEW FROM OUTSIDE CAB
PY1270
12-44 TL642 31200255

OPTIONS
Figure 12-14 Top Cab Glass Shield Installation

328-1546 Ref TOP CAB GLASS SHIELD INSTALLATION, (not available to order, B
1 5D-0353 2 HEX HD CAPSCREW, 3/8-16X1
2 6V-8801 2 HEX NUT, 3/8-16, GR8
3 303-4961 4 SHIM
4 298-7365 4 WASHER, 3/8
5 298-7380 2 LOCKWASHER, 3/8
6 303-4799 2 LOCKWASHER, 1/2
8 298-8050 2 HEX NUT, 1/2-13
9 298-1755 2 SPACER
10 315-3424 2 BOLT, 1/2-13 HOLLOW
11 328-1545 1 SHIELD
31200255 TL642 12-45

OPTIONS
Figure 12-15 Front Cab Glass Shield Installation
1
3
5
9
1
6
7
10
VIEW FROM INSIDE CAB PY1280
VIEW FROM OUTSIDE CAB
12-46 TL642 31200255

OPTIONS
Figure 12-15 Front Cab Glass Shield Installation

328-1547 Ref FRONT CAB GLASS SHIELD INSTALLATION, (not available to order, see items B
1 thru 8 & 10 for service)
1 303-4961 4 SHIM
2 317-0090 1 TAPE
3 303-4799 2 LOCKWASHER, 1/2
4 298-7840 4 WHIZ-LOCK SCREW, 5/16-18X5/8
5 298-8050 2 HEX NUT, 1/2-13
6 298-1755 2 SPACER
7 315-3424 2 BOLT, 1/2-13 HOLLOW
8 328-1544 1 SHIELD
31200255 TL642 12-47

OPTIONS
Figure 12-16 Hydraulic Cooler Bypass Installation
11
10
6
9
5
PAL5020
12-48 TL642 31200255

OPTIONS
Figure 12-16 Hydraulic Cooler Bypass Installation

340-0961 1 HYDRAULIC COOLER BYPASS INSTALLATION, (includes all items) A
5 298-0476 2 FITTING, 90 DEGREE, (includes o-ring)
7 340-0977 1 HYDRAULIC COOLER HOSE ASSY
8 340-0978 1 TANK RETURN HOSE ASSY
9 340-0979 1 HYDRAULIC BYPASS COOLER INLET TUBE
10 340-0985 1 BYPASS HOSE ASSY
11 340-0986 1 HYDRAULIC BYPASS COOLER OUTLET TUBE
31200255 TL642 12-49

OPTIONS
Figure 12-17 Beacon Light Mount With AC
5
3
4
2
PAL5200
12-50 TL642 31200255

OPTIONS
Figure 12-17 Beacon Light Mount With AC

323-0971 1 BEACON LIGHT MOUNT WITH AC, (includes items 1 thru 5) A
1 332-1348 3 INDENTED MACHINE HD CAPSCREW, #10-24X3/4
2 4B-2047 3 HEX NUT, #10-24
3 5W-8686 3 WASHER, #10
4 298-7377 3 LOCKWASHER, #10
5 323-0972 1 BEACON MOUNT PLATE
31200255 TL642 12-51

OPTIONS
Figure 12-18 Winch
6
5
3 1
11 10 9 8 7 2
33 38 31 43
34 35 37 39 40
36 41
42
16
14
15 13 12
19
18 17
20
26
25
31
27 32
24
30
21 23 28
22 29
PAP2630
12-52 TL642 31200255

OPTIONS
Figure 12-18 Winch

350-0994 1 WINCH WITH MOTOR, (includes all items) A
1 475-4181 1 MOTOR ADAPTER
2 5 PAPER MAT
3 1 COUPLING SHAFT
4 475-4182 2 BEARING HOUSING
5 70023751 1 WORM
6 475-4183 1 GEAR HOUSING
7 2 FRICTION PLATE
8 1 OVER RUNNING CLUTCH
9 1 FRICTION DISK
10 1 BRAKE
11 475-4184 1 BRAKE SHELL
12 70023758 2 PAPER MAT
13 475-4185 1 END CAP
14 1 WORM GEAR
15 1 PAPER MAT2
16 475-4186 1 CENTER BRACKET
17 475-4188 1 WINCH DRUM
18 475-4196 1 WORM GEAR SHAFT
19 475-5460 1 END BRACKET
20 475-5461 1 LEFT END CAP
21 475-5462 4 END CAP BOLT
22 475-5463 4 END CAP WASHER
23 475-5464 3 SELF LUBRICATING BEARING
25 475-7134 1 SHAFT BOLT
26 4 DRUM SHAFT KEY
27 1 CENTER BRACKET SEAL
28 18 SPRING WASHER
29 6 CENTER BRACKET BOLT
30 2 DRUM SHAFT KEY
31 475-5421 10 GEAR COVER WASHER
32 475-5422 4 GEAR COVER BOLT
33 1 WORM SHAFT KEY1
34 2 WORM SHAFT SEAL
35 475-5423 3 GEAR HOUSING BOLT
36 475-5424 3 GEAR HOUSING WASHER
37 475-5425 2 TAPERED ROLLER BEARING
38 3 MOTOR COUPLER SCREW
39 475-5426 8 MOTOR ADAPTER BOLT
40 1 MOTOR COUPLER KEY
41 475-5427 2 MOTOR BOLT
42 475-5428 2 MOTOR WASHER
43 475-5430 1 MOTOR
31200255 TL642 12-53

OPTIONS
Figure 12-19 Beacon Light Installation
16
21
7
8 1
3
5
10
1 11
2
6 13
9 20
12
17
19
PAP11090
12-54 TL642 31200255

OPTIONS

323-0994 Ref BEACON LIGHT INSTALLATION, (if equipped), (not available to order, see C
items 1 thru 21 for service)
5 4B-2047 3 HEX NUT, #10-24, GR2
6 6V-8185 2 HEX NUT, 1/4-20, GR2
9 298-7363 2 WASHER, 1/4
10 5W-8686 3 WASHER, #10
11 298-7377 3 LOCKWASHER, #10
12 298-7378 2 LOCKWASHER, 1/4
298-6910 1 BULB
18 Ref CAB WORK LIGHT HARNESS, (not shown), (see Figure 10-15 for details)
19 Ref CAB WORK LIGHT & BEACON LIGHT SWITCH HARNESS,
20 303-4927 1 GROMMET
21 385-2632 72 in ECONOMY WIRING DUCT
31200255 TL642 12-55

OPTIONS
15
1
3
7
8
4
11
10
12 6 5
20
20
16
20
17
13
9 19
1
2
PAP11080
12-56 TL642 31200255

OPTIONS

375-3909 Ref BEACON LIGHT INSTALLATION, (if equipped), A, 3
5 4B-2047 3 HEX NUT, #10-24, GR2
6 6V-8185 2 HEX NUT, 1/4-20, GR2
9 298-7363 2 WASHER, 1/4
10 5W-8686 3 WASHER, #10
11 298-7377 3 LOCKWASHER, #10
12 298-7378 2 LOCKWASHER, 1/4
298-6910 1 BULB
19 303-4927 1 GROMMET
20 385-2632 72 in ECONOMY WIRING DUCT
31200255 TL642 12-57

OPTIONS
12-58 TL642 31200255

SECTION 13
MAINTENANCE PARTS LIST
Part Number Description Qty./Machine

BOOM ASSEMBLY
298-1466 Tilt Cyl Hose, (see Figure 8-8) 2
298-1465 Boom Hose, (see Figure 8-8) 2
298-7246 Hose Sheave, (see Figure 2-3) 1
298-7073 Bearing Pad, (see Section 2) 10
298-1787 Shim, 0.0598, (see Section 2) AR
299-0493 Spacer, 0.1875, (see Section 2) 2
298-8579 Bearing Pad, Push Beam, (see Figure 2-5) 1
298-8724 Quick Coupler Pin, (see Figure 2-8) 1
174-2844 Quick Release Pin, (see Figure 2-8) 1
ENGINE
142-8828 Fuel Tank Cap, (see Figure 4-5) 1
103-5916 Fan, (Before S/N TBK01167 excluding TBK01162), (See Figure 4-4) 1
114-2474 Fan, (S/N TBK01167 & After including TBK01162), (See Figure 4-4) 1
9L-0895 Fan Belt, (Before S/N TBK01167 excluding TBK01162), (see Section 4) 1
285-2040 Fan Belt, (S/N TBK01167 & After including TBK01162), (see Section 4) 1
130-1161 Dipstick, (Before S/N TBK01167 excluding TBK01162), (see Section 4) 1
335-2204 Dipstick, (S/N TBK01167 & After including TBK01162), (see Section 4) 1
DRIVE TRAIN
299-0562 F-N-R Shifter, 4-Speed, (see Figure 7-2) 1
298-8164 Accelerator Cable, (S/N TBK01121 thru TBK01167 excluding TBK01162), 1
(see Figure 7-1)
465-0259 Wheel End Seal, (see Section 5) 2
299-0227 Wheel End Bushing, (see Section 5) 4
303-8574 Wheel Hub Seal, (see Section 5) 4
303-8584 Universal Joint Kit, (see Figure 5-21) 2
31200255 TL642 13-1


HYDRAULIC SYSTEMS
298-8585 Boom Joystick Assy With Tilt, (see Figure 7-4) 1
299-0970 Boom Joystick Handle Assy, (see Figure 7-4) 1
299-0501 Lift Cyl Seal Kit, (S/N TBK00100 thru TBK00774), (See Figure 9-1) 1
341-4080 Lift Cyl Seal Kit, (S/N TBK00775 & After), (See Figure 9-1) 1
313-2471 Extend/Retract Cyl Seal Kit, (S/N TBK00100 thru TBK00808), (see Figure 9-2) 1
341-4093 Extend/Retract Cyl Seal Kit, (S/N TBK00809 & After), (see Figure 9-2) 1
299-0495 Tilt Cyl Seal Kit, (S/N TBK00100 thru TBK00763), (see Figure 9-3) 1
341-4100 Tilt Cyl Seal Kit, (S/N TBK00764 & After), (see Figure 9-3) 1
304-2627 Comp Cyl Seal Kit, (see Figure 9-4) 1
299-0496 Sway Cyl Seal Kit, (S/N TBK00100 thru TBK00753), (see Figure 9-5) 1
430-4724 Sway Cyl Seal Kit, (S/N TBK00754 & After), (see Figure 9-5) 1
108-1153 Hydraulic Filter Element, (Before S/N TBK01167 excluding TBK01162), 1
(see Figure 9-8)
299-0379 Tank Filter, (Before S/N TBK01167 excluding TBK01162), (see Figure 9-8) 1
298-8587 Tank Filter, (Before S/N TBK01167 excluding TBK01162), (see Figure 9-8) 1
499-7671 Tank Filter, (S/N TBK01167 & After including TBK01162), (see Figure 9-8) 1
299-0310 Breather, (Before S/N TBK01167 excluding TBK01162), (see Figure 9-8) 1
299-0310 Breather, (S/N TBK01167 & After including TBK01162), (see Figure 9-8) 1
299-0376 Fluid Level Gauge, (Before S/N TBK01167 excluding TBK01162), (see Figure 9-8) 1
298-8668 Fluid Level Gauge, (S/N TBK01167 & After including TBK01162), (see Figure 9-8) 1
303-8617 Bar Gauge, (Before S/N TBK01167 excluding TBK01162), (see Figure 9-8) 1
ELECTRICAL
303-4827 Engine Temp. Sensor, (see Figure 4-2) 1
Transmission Temp Switch, (see Figure 4-2) 1
299-0390 Oil Press Sender, (see Figure 4-1) 1
441-1141 Fuel Level Sender, (see Figure 4-5) 1
299-0326 Starter Relay, (see Figure 4-1) 1
298-7293 Backup Alarm, (see Figure 1-1) 1
163-2660 Ignition Switch, (see Figure 6-4) 1
298-6870 Horn, (see Figure 1-1) 1
268-3633 Starter, (Before S/N TBK00975), (see Figure 4-4) 1
329-0290 Starter, (S/N TBK00975 & After), (see Figure 4-4) 1
303-4891 Alternator, (Before S/N TBK01051), (see Figure 4-4) 1
339-7766 Alternator, (S/N TBK01051 thru TBK01166 excluding TBK01162), (see Figure 4-4) 1
346-9824 Alternator, (S/N TBK01167 & After including TBK01162), (see Figure 4-4) 1
MISC
5P-8500 Key 1
304-4563 Battery Disconnect Key, (Before S/N TBK01205) 1
8H-5306 Replacement Key, (S/N TBK01205 & After) 1
31200247 Operation & Maintenance Manual 1
31200292 Service Manual 1
31200255 Parts Manual 1
13-2 TL642 31200255


MISC
336-1952 Indicator Plate, Dana Axle
336-1953 Pinion Gauge, Dana Axle
336-1954 Pinion Gauge, Dana Axle
31200255 TL642 13-3

13-4 TL642 31200255

SECTION 14 PART NUMBER INDEX
PART NUMBER INDEX
Part Number Page Part Number Page Part Number Page Part Number Page
003-6271 ........................ 6-38 254-2267........................ 4-13 298-0403 .......................... 7-9 8-6, 8-13, 8-29,
098-0241 ........................ 4-21 264-3627........................ 4-10 298-0404 ........................ 10-3 8-31, 9-27
0S-1616.......................... 1-10 267-9572........... 10-29, 10-39 298-0405 ........................ 10-3 298-0475.......................... 3-7
1001100284 ................... 5-54 268-0867........................ 4-13 298-0406 ........................ 10-3 298-0476............. 4-19, 12-49
1001100323CP .............. 5-54 268-3633........................ 4-13 298-0407 ........................ 2-21 298-0477........................ 4-19
1001120963CP .............. 5-54 268-5608................. 4-21, 8-5 298-0409 .................8-9, 8-11 298-0486........................ 9-27
1001121101CP .............. 5-54 281-8751.. 4-3, 4-4, 4-9, 4-10, 298-0410 .......................... 8-3 298-0487.......................... 7-9
1001121519CP .............. 5-54 8-13, 9-27 298-0411 .......................... 8-9 298-0489....... 8-3, 8-21, 8-23,
100-6674 ...................... 10-17 284-4636........................ 4-13 298-0412 .......................... 8-9 8-29, 8-31, 8-41
102-8801 ........... 10-31, 10-37 285-2040........................ 4-15 298-0413 ........................ 2-21 298-0490............... 8-29, 8-31
103-2529 .......................... 4-4 287-4790........................ 4-21 298-0414 ........................ 2-21 298-0492........ 8-6, 8-19, 8-21
103-5916 ........................ 4-13 287-4796........................ 4-21 298-0416 ........................ 2-21 298-0493........................ 8-41
106-0735 ........................ 12-3 295-8469..... 2-19, 2-21, 8-33, 298-0418 ........................ 4-23 298-0496..5-3, 5-5, 8-3, 8-21,
114-2474 ........................ 4-15 12-41, 12-43 298-0419 .......................... 4-4 12-41, 12-43
118-4728 ........................ 9-43 297-70086-5, 6-10, 6-30, 6-38 298-0421 ........................ 4-19 298-0497................. 3-7, 8-29
122-4382 ...................... 10-53 297-7009................. 6-5, 6-11 298-0422 .... 4-27, 4-37, 4-39, 298-0498 5-3, 5-5, 5-29, 8-19,
122-6915 ........................ 8-13 297-7010........................ 3-13 4-41, 4-43, 4-45, 8-41
124-7702 ........................ 4-13 297-7011........................ 1-11 4-47 298-0500........................ 7-11
128-4123 ........... 10-39, 10-51 297-7012............... 6-10, 6-30 298-0423 ........................ 4-19 298-0501...... 8-29, 8-31, 8-33
128-4249 ...................... 10-35 297-7020........................ 2-21 298-0425 .......................... 4-4 298-0502............... 8-15, 8-17
128-501610-39, 10-40, 10-51, 297-7025........................ 8-41 298-0426 ........................ 4-27 298-0504...... 8-29, 8-31, 8-33
10-55 297-7029................. 2-3, 2-13 298-0433 .......................... 7-7 298-0506........................ 8-33
130-1161 ........................ 4-13 297-7030....... 2-5, 2-13, 4-19, 298-0434 ...................... 10-19 298-0507 3-9, 5-3, 7-11, 8-29,
130-2387 ........................ 9-27 6-33, 6-38, 8-29, 298-0435 ........................ 4-23 8-37, 8-39, 8-41
142-8828 ........................ 4-17 8-31, 8-33, 298-0436 ........................ 10-5 298-0515........................ 9-27
148-8339 ................. 8-3, 8-43 10-19 298-0439 .... 4-37, 4-39, 4-41, 298-0516.......................... 4-3
153-1776 .......................... 1-4 297-7031........................ 1-10 4-43, 4-45, 4-47 298-0518........................ 9-27
155-2259 ........... 10-33, 10-35 297-7032....... 1-4, 1-11, 4-10, 298-0440 .... 4-37, 4-39, 4-41, 298-0519...... 8-29, 8-31, 8-33
155-2276 ............. 6-23, 10-15 4-17, 6-10, 8-5, 4-43, 4-45, 4-47 298-0525............... 8-19, 8-21
159-5726 ............... 5-19, 5-41 9-39, 12-41 298-0441 .... 4-37, 4-39, 4-41, 298-0526.......... 4-4, 4-7, 4-19
163-2660 ............... 6-21, 6-23 297-7033.......................... 3-9 4-43, 4-45, 4-47 298-0528...................... 12-18
169-0705 ...................... 10-49 297-7036........................ 1-17 298-0443 .... 4-37, 4-39, 4-41, 298-0529.......................... 6-5
174-2844 ........................ 2-19 297-7038.......................... 2-9 4-43, 4-45, 4-47 298-0530...... 4-23, 4-27, 4-29
175-4390 ............... 10-3, 10-5 297-7039....... 1-17, 2-5, 2-17, 298-0444 ...............4-37, 4-39 298-0547........................ 6-30
176-1477 10-12, 10-29, 10-55 2-19, 2-21, 6-5, 298-0445 ...............4-37, 4-39 298-0549..... 1-10, 3-13, 6-12,
180-9214 ...................... 10-35 7-19, 9-27 298-0446 ...............4-37, 4-39 8-41, 10-7
196-2412 10-12, 10-29, 10-39 297-7040.......................... 1-5 298-0447 ...............4-37, 4-39 298-0552........ 6-4, 6-10, 10-9
196-241310-12, 10-29, 10-33, 297-7045........................ 4-21 298-0448 ...............4-37, 4-39 298-0553............. 10-5, 12-43
10-35, 10-39, 297-7047.......................... 2-7 298-0449 ...............4-37, 4-39 298-0554........................ 6-33
10-53 297-7052........... 12-22, 12-25 298-0450 ...............4-37, 4-39 298-0555.4-3, 4-9, 6-33, 6-38
1B-0623.......................... 3-11 297-7055................. 2-9, 2-15 298-0451 ........................ 4-53 298-0559.... 4-4, 12-31, 12-33
1H-3337 12-22, 12-25, 12-35, 297-7056.......... 2-5, 2-9, 2-15 298-0452 ........................ 4-53 298-0565............. 1-10, 12-15
12-55, 12-57 297-7060................. 2-9, 2-13 298-0453 ........................ 4-53 298-0570........................ 1-11
1R-1804 ......................... 4-13 297-7061.......................... 2-9 298-0454 ........................ 4-53 298-0574........................ 1-17
206-5234 ........................ 4-23 297-7067.......................... 2-9 298-0455 ........................ 4-53 298-0576...................... 11-11
206-5235 ........................ 4-23 297-7068.......................... 2-9 298-0456 ........................ 4-53 298-1358........................ 2-21
207-4499 .......................... 8-6 297-7069........ 2-5, 2-10, 2-15 298-0462 ...............8-37, 8-39 298-1359 1-6, 1-11, 6-4, 6-10,
208-8469 ................. 1-5, 1-11 297-7070........ 2-5, 2-10, 2-15 298-0463 ......... 7-9, 8-3, 8-29 6-33, 6-38
211-0089 ...................... 12-33 297-7076.......... 8-5, 8-9, 8-11 298-0464 ..... 8-29, 8-31, 8-33 298-1360................. 1-5, 1-10
212-8375 ...................... 10-39 297-7077.. 3-9, 9-3, 9-5, 9-11, 298-0465 ........................ 8-43 298-1361........................ 9-43
216-2211 ........................ 4-23 9-13, 9-15 298-0466 ..... 2-21, 8-25, 8-27 298-1362................. 6-5, 6-11
216-2406 ........................ 9-45 297-7084.......................... 1-5 298-0467 .................4-4, 8-11 298-1365........................ 9-21
226-6494 ........................ 2-21 297-7097............... 4-10, 10-5 298-0468 4-19, 4-21, 8-3, 8-5, 298-1366........................ 8-23
230-8218 ........................ 4-15 297-7098.......................... 4-3 8-9, 8-11, 8-13, 298-1367................. 8-9, 8-11
236-4442 ........................ 2-21 297-7099........................ 6-30 8-43 298-1370............... 6-11, 9-29
239-2957 ........................ 9-45 297-7100........................ 6-30 298-0471 .................2-21, 7-9 298-1371........................ 8-15
240-4590 ...................... 10-49 297-7107................... 4-3, 4-7 298-0473 8-3, 8-6, 8-13, 8-19, 298-1372........................ 8-23
247-1925 ........................ 4-25 298-0400...................... 10-12 8-23, 9-27 298-1373........................ 8-23
253-8113 ...................... 10-49 298-0402.......................... 4-4 298-0474 . 3-7, 5-3, 5-5, 5-29, 298-1374........................ 8-23
31200255 TL642 14-1

PART NUMBER INDEX
298-1375 ........................ 8-23 298-1612 1-17, 2-3, 2-7, 2-17, 12-25, 12-45, 298-1883............... 5-21, 5-43
298-1378 ................. 8-3, 8-19 2-19, 2-21, 3-9, 12-47 298-5894........................ 4-15
298-1379 .......................... 8-3 8-25 298-1758 ............... 4-27, 4-29 298-6830................. 2-7, 8-33
298-1380 ........................ 8-29 298-1613 ..........................2-5 298-1761 ...................... 12-18 298-6831............... 9-17, 9-19
298-1381 ................. 8-9, 8-11 298-1615 ................ 2-9, 2-15 298-1766 .......................... 9-7 298-6832.......................... 3-7
298-1383 ............... 8-37, 8-39 298-1626 ......... 2-5, 2-9, 2-15 298-1770 . 6-4, 6-5, 6-6, 6-11, 298-6833...... 4-19, 6-10, 6-27
298-1384 .......................... 8-3 298-1627 ......................12-18 6-26, 6-30, 6-38, 298-6843............... 6-26, 6-31
298-1387 ........................ 8-23 298-1628 .. 1-4, 2-5, 2-9, 2-15 6-39 298-6844........................ 9-47
298-1388 ........................ 8-27 298-1629 ......... 2-5, 2-9, 2-15 298-1771 ...................... 12-27 298-6848........................ 8-21
298-1389 ........................ 8-25 298-1630 ..........................3-7 298-1772 ................. 6-4, 6-10 298-6849........................ 1-17
298-1392 ........................ 8-17 298-1631 .............. 1-10, 1-15 298-1773 12-18, 12-22, 12-25 298-6850............... 10-3, 10-5
298-1394 .......... 5-3, 5-5, 5-29 298-1632 .................. 5-3, 5-5 298-1781 .......................... 2-3 298-6852.......................... 7-3
298-1395 ........................ 8-19 298-1633 ....... 4-3, 6-26, 6-33 298-1786 .......................... 2-3 298-6857...................... 12-18
298-1397 .......................... 5-3 298-1634 ..........................7-3 298-1787 ................... 2-5, 2-9 298-6858...................... 12-18
298-1398 ............... 8-19, 8-29 298-1638 ..........................8-5 298-1788 ................... 2-5, 2-9 298-6860........... 12-18, 12-19
298-1400 ........................ 8-27 298-1643 ......... 6-4, 6-5, 6-10 298-1789 ................. 2-9, 2-15 298-6862.......................... 2-7
298-1403 ................. 8-3, 8-43 298-1645 ........................9-47 298-1790 .......................... 2-9 298-6865................... 5-3, 5-5
298-1404 .......................... 8-3 298-1646 ..........................9-3 298-1791 ........................ 5-51 298-6866 12-18, 12-31, 12-33
298-1405 .......................... 8-3 298-1647 ................ 9-7, 9-11 298-1792 ........................ 8-25 298-6868........ 8-3, 8-19, 8-21
298-1406 ........................ 8-19 298-1650 ........................2-17 298-1799 ................. 5-9, 5-33 298-6870................. 1-4, 1-11
298-1407 ........................ 8-33 298-1651 ........................2-17 298-1800 ............... 5-11, 5-35 298-6906........................ 9-47
298-1408 ........................ 8-33 298-1656 ..... 8-29, 8-31, 8-33 298-1801 ............... 5-13, 5-37 298-6907........................ 6-21
298-1411 ................. 8-9, 8-11 298-1657 ........................8-27 298-1802 ............... 5-13, 5-37 298-6909........................ 9-47
298-1414 ........................ 8-29 298-1660 ..........................3-7 298-1803 ............... 5-13, 5-37 298-691012-22, 12-27, 12-55,
298-1415 ........................ 8-37 298-1663 ....... 9-3, 9-11, 9-17 298-1804 ............... 5-13, 5-37 12-57
298-1416 ........................ 8-37 298-1666 ..........................4-4 298-1805 ............... 5-13, 5-37 298-6911...................... 12-18
298-1417 ........................ 9-27 298-1674 ........................4-19 298-1806 ............... 5-13, 5-37 298-6920........................ 2-17
298-1423 ........................ 8-25 298-1675 ........................9-17 298-1807 ............... 5-13, 5-37 298-6921........................ 2-17
298-1465 ...... 8-29, 8-31, 8-33 298-1682 ....... 9-3, 9-11, 9-17 298-1808 ............... 5-13, 5-37 298-6922.......................... 2-3
298-1466 ............... 8-29, 8-31 298-1684 ........................4-23 298-1811 ............... 5-13, 5-37 298-6924.......................... 2-9
298-1467 ........................ 8-33 298-1689 ......... 2-5, 2-9, 2-15 298-1812 ............... 5-13, 5-37 298-6925.... 10-3, 10-5, 12-43
298-1468 ........................ 8-33 298-1694 ........................11-9 298-1813 ......5-15, 5-17, 5-39 298-7010.......................... 7-3
298-1469 ........................ 8-27 298-1695 .............. 6-11, 9-29 298-1814 ........................ 5-15 298-7011.......................... 2-7
298-1470 ........................ 8-27 298-1696 ........................4-23 298-1815 ........................ 5-21 298-7012........................ 8-33
298-1472 ............... 8-29, 8-31 298-1697 ........................4-23 298-1816 ........................ 5-21 298-7013............... 6-26, 6-31
298-1473 ........................ 8-33 298-1726 .................. 2-5, 2-9 298-1817 ............... 5-21, 5-43 298-7014.......................... 2-5
298-1474 ........................ 8-33 298-1727 .................. 2-5, 2-9 298-1818 ............... 5-21, 5-43 298-7015.......................... 2-5
298-1499 ........................ 8-43 298-1728 .................. 2-5, 2-9 298-1819 ............... 5-21, 5-43 298-7016........................ 2-13
298-1535 .......................... 1-4 298-1729 ................ 2-5, 2-10 298-1820 ........................ 5-21 298-7017.......................... 6-5
298-1540 ........................ 4-17 298-1730 ................ 2-9, 2-15 298-1821 ........................ 5-21 298-7018.......................... 9-7
298-1579 ........1-4, 4-19, 8-13 298-1731 ........................2-15 298-1822 ........................ 5-21 298-7019........................ 9-11
298-1581 ................. 7-3, 8-25 298-1732 .................. 2-5, 2-9 298-1825 ............... 5-25, 5-47 298-7022........................ 2-17
298-1583 ...................... 12-18 298-1733 ................ 2-9, 2-15 298-1844 ........................ 11-9 298-7024........................ 8-33
298-1584 ...................... 12-27 298-1734 ........................2-15 298-1849 ...................... 12-15 298-7026................... 9-7, 9-9
298-1585 6-5, 6-6, 6-11, 6-26, 298-1735 ................ 2-9, 2-15 298-1853 ................. 5-9, 5-33 298-7027.......................... 2-3
8-23, 8-29, 8-37, 298-1736 ..........................2-5 298-1854 ................. 5-9, 5-33 298-7028........................ 2-17
12-27 298-1737 ..........................2-5 298-18575-9, 5-11, 5-33, 5-35 298-7030................. 1-4, 1-10
298-1586 ..1-4, 3-7, 4-9, 4-23, 298-1738 ................ 6-4, 6-10 298-1860 ............... 5-11, 5-35 298-7031.......................... 2-3
6-5, 7-3, 7-11, 298-1739 ........................2-17 298-1861 ............... 5-11, 5-35 298-7032........................ 2-17
8-15 298-1740 ................ 1-4, 1-10 298-1862 ............... 5-11, 5-35 298-7034............... 9-17, 9-19
298-1587 ...................... 12-18 298-1741 ................ 2-7, 8-33 298-1863 ........................ 5-35 298-7035............... 9-17, 9-19
298-1588 ...................... 12-27 298-1742 ................ 2-7, 8-33 298-1865 .....5-11, 5-15, 5-17, 298-7036................. 6-4, 6-10
298-1591 .......................... 6-5 298-1744 ........................5-54 5-35, 5-39 298-7037........................ 4-23
298-1593 ...................... 12-18 298-1746 ................ 1-4, 1-10 298-1877 ............... 5-19, 5-41 298-7038........................ 7-11
298-1596 ........................ 8-15 298-1750 ..........................1-4 298-1878 .....5-21, 5-23, 5-43, 298-7039................. 6-5, 7-19
298-1597 ........................ 8-25 298-1751 ........................1-15 5-45 298-7041........................ 6-26
298-1599 .......................... 8-3 298-1753 ..........................7-3 298-1879 ........................ 5-21 298-7042.......................... 6-5
298-1609 ................. 1-5, 1-11 298-1754 ..........................2-3 298-1881 .....5-21, 5-23, 5-43, 298-7044...................... 12-18
298-1610 .5-3, 5-5, 5-29, 7-11 298-1755 .. 1-5, 12-18, 12-22, 5-45 298-7045...................... 12-18
14-2 TL642 31200255

PART NUMBER INDEX
298-7047 ...................... 10-19 298-7259........................ 4-35 8-41, 10-7, 7-11
298-7050 .......................... 6-6 298-7260........................ 4-35 12-22, 12-25, 298-7389................... 4-3, 4-7
298-7051 ........................ 6-26 298-7261........................ 4-55 12-55, 12-57 298-7392..3-9, 4-4, 4-10, 8-5,
298-7052 ........................ 6-26 298-7262........................ 6-26 298-7364 ...... 4-3, 4-19, 4-21, 9-3, 9-5, 9-11,
298-7053 ........................ 6-26 298-7266........................ 8-21 4-23, 6-5, 6-10, 9-13, 9-15
298-7055 .......................... 3-7 298-7269........... 10-15, 10-29 6-12, 8-15, 8-17, 298-7395........................ 1-11
298-7057 ............... 2-19, 2-21 298-7274............... 5-25, 5-47 8-41, 10-5, 10-9 298-7407.......................... 9-3
298-7063 ........................ 2-13 298-7275................. 7-3, 7-11 298-7365 .... 1-10, 1-11, 2-13, 298-7410........................ 4-33
298-7064 .......................... 7-3 298-7277........................ 6-26 3-7, 4-7, 4-9, 298-7411........................ 4-33
298-7065 .......................... 7-3 298-7278........................ 6-41 4-17, 6-17, 6-33, 298-7412..... 4-37, 4-39, 4-41,
298-7066 ............... 4-27, 4-29 298-7282..... 6-11, 6-26, 6-31, 6-38, 8-5, 8-29, 4-43, 4-45, 4-47
298-7067 ................. 2-7, 8-33 10-23, 10-25, 8-31, 8-33, 298-7413........................ 4-45
298-7068 ................. 8-6, 8-29 10-29, 10-57, 10-19, 11-11, 298-7414........................ 4-49
298-7069 .......................... 2-7 12-18, 12-27, 12-35, 12-41, 298-7415........................ 4-51
298-7070 ...................... 10-19 12-35 12-45 298-7416........................ 4-51
298-7071 .......................... 7-3 298-7283............... 6-26, 6-31 298-7367 . 2-3, 2-9, 6-5, 7-19, 298-7417........................ 4-53
298-7072 ...................... 10-19 298-7285............... 6-26, 6-30 9-27, 12-22, 298-7418........................ 4-55
298-7073 ................... 2-5, 2-9 298-7286.......................... 6-5 12-25 298-7419........................ 4-55
298-7074 ................. 2-9, 2-15 298-7289...................... 12-31 298-7368 ...................2-3, 4-3 298-7430............... 5-21, 5-43
298-7075 ................... 2-5, 2-9 298-7291...................... 12-19 298-7369 ...........12-22, 12-25 298-7435................... 8-5, 8-9
298-7076 ........................ 2-15 298-7293................. 1-4, 1-11 298-7371 ........................ 6-11 298-7436............... 8-11, 8-43
298-7077 ........................ 6-26 298-7294........................ 9-25 298-7372 1-10, 3-13, 4-9, 6-4, 298-7437.... 2-21, 8-25, 10-19
298-7079 ............... 6-4, 10-21 298-7296........................ 6-26 6-5, 6-10, 6-11, 298-7438..... 8-29, 8-31, 8-33,
298-7082 ........................ 7-13 298-7297........................ 4-19 6-26, 6-38, 8-19, 8-43
298-7091 ........................ 6-21 298-7298........................ 8-25 8-23, 8-25, 8-37, 298-7440...................... 10-19
298-7092 ........................ 6-21 298-7302...................... 12-18 8-39 298-7833...... 8-19, 8-37, 8-39
298-7093 ........................ 6-21 298-7303...................... 12-18 298-7373 1-5, 4-19, 6-5, 6-10, 298-7834..... 6-26, 6-30, 6-33,
298-7095 ............... 6-27, 6-41 298-7305........................ 8-25 6-39, 7-3, 7-5, 6-38, 8-15
298-7098 ........................ 6-26 298-7306...................... 12-19 7-7, 7-11, 8-43, 298-7835............... 6-33, 6-38
298-7099 ...................... 12-11 298-7308...................... 10-21 9-22, 12-15 298-7837............... 6-33, 6-38
298-7100 ...................... 12-27 298-7310.......................... 8-3 298-7374 1-4, 1-10, 1-11, 2-3, 298-7838........................ 8-19
298-7102 ................. 6-4, 6-26 298-7311........................ 5-54 4-19, 4-23, 4-27, 298-7839............. 8-19, 10-19
298-7106 ........................ 2-17 298-7312........................ 2-17 6-11, 6-33, 6-38, 298-7840............. 4-19, 12-47
298-7107 ........................ 2-17 298-7314................... 9-7, 9-9 6-39 298-7841..... 4-19, 4-21, 4-23,
298-7108 .......................... 2-7 298-7318.......................... 2-7 298-7375 . 1-5, 2-7, 4-4, 4-21, 10-3, 12-41
298-7221 ...................... 10-19 298-7319........................ 6-30 12-31, 12-33 298-7842........................ 10-5
298-7222 ........................ 6-21 298-7342............... 1-11, 4-21 298-7377 .... 6-6, 6-10, 12-23, 298-7844........................ 6-26
298-7225 ........................ 6-16 298-7343........................ 4-23 12-31, 12-33, 298-7845.......................... 1-4
298-7228 ........................ 2-21 298-7344........................ 4-51 12-51, 12-55, 298-7846...... 6-33, 6-38, 8-17
298-7229 ........................ 4-23 298-7345........................ 4-57 12-57 298-7848........... 10-19, 12-27
298-7233 ......4-41, 4-43, 4-47 298-7346............... 4-35, 4-55 298-7378 ...... 1-10, 4-3, 6-11, 298-7849.. 6-21, 10-21, 12-33
298-7234 ........................ 4-53 298-7347............... 4-35, 4-55 6-30, 6-39, 7-17, 298-7850.. 6-21, 10-21, 12-27
298-7235 ......4-35, 4-49, 4-57 298-7348...... 4-41, 4-43, 4-47 8-6, 8-39, 12-22, 298-7853........................ 10-3
298-7237 ........................ 4-35 298-7349........................ 4-35 12-25, 12-55, 298-7867........................ 5-21
298-7238 ........................ 4-41 298-7350........................ 4-57 12-57 298-7868........................ 5-35
298-7239 ......4-35, 4-53, 4-55 298-7351........................ 4-53 298-7379 1-11, 6-39, 7-5, 7-7, 298-7870........................ 5-21
298-7240 ........................ 4-53 298-7352........................ 4-55 7-17, 8-17 298-7873..... 5-21, 5-23, 5-43,
298-7241 ........................ 4-53 298-7354........................ 4-53 298-7380 . 1-4, 1-5, 1-11, 2-3, 5-45
298-7243 ........................ 4-17 298-7356........ 2-21, 8-3, 8-41 2-7, 2-13, 4-10, 298-7875................. 1-4, 1-11
298-7246 ................. 2-7, 8-33 298-7357................. 8-6, 8-29 4-19, 4-23, 6-10, 298-7876...... 4-35, 4-53, 4-55
298-7247 ........................ 9-25 298-7358 3-9, 8-6, 8-23, 8-29, 6-17, 6-33, 6-38, 298-7877...... 4-35, 4-49, 4-55
298-7249 ................. 5-3, 8-27 8-31, 8-37, 8-39, 6-39, 7-9, 7-11, 298-7879.......................... 6-4
298-7250 .......................... 7-3 8-43, 9-27, 9-47 8-5, 8-6, 8-29, 298-7880................. 6-4, 6-10
298-7251 ........................ 4-17 298-7360.......... 8-5, 8-9, 8-11 8-31, 9-39, 9-47, 298-7881........................ 4-35
298-7252 ...................... 10-27 298-7362..... 6-6, 6-10, 12-31, 10-5, 12-45 298-7884........................ 4-21
298-7254 ........................ 4-17 12-33 298-7381 ......... 8-5, 8-9, 8-11 298-7890.......................... 4-4
298-7256 ........................ 4-35 298-7363 1-5, 1-11, 3-14, 6-5, 298-7385 ...................... 10-21 298-7892........................ 8-15
298-7257 ........................ 4-35 6-10, 6-11, 6-12, 298-7387 ...................4-3, 4-7 298-7896. 6-26, 12-18, 12-22,
298-7258 ........................ 4-35 6-30, 6-39, 7-7, 298-7388 4-3, 4-7, 4-27, 4-29, 12-33
31200255 TL642 14-3

PART NUMBER INDEX
298-7897 .......................... 1-4 298-8063 ..........................2-3 298-8287 ........................ 9-15 298-8760........................ 8-33
298-7898 ........................ 4-19 298-8066 ......................12-18 298-8297 ............... 5-25, 5-47 298-8761................. 6-4, 6-10
298-7900 ........................ 1-11 298-8067 ..... 2-7, 8-33, 12-27 298-8300 ............... 5-27, 5-49 298-8766........... 12-18, 12-27
298-7901 ...................... 11-11 298-8068 ................ 6-5, 6-11 298-8313 ........................ 6-41 298-8767........................ 2-17
298-7902 ...................... 11-11 298-8069 ................ 6-5, 6-11 298-8317 ........................ 6-41 298-8774.......................... 7-3
298-7904 .......................... 4-7 298-8070 ..........................2-3 298-8378 .......................... 7-7 298-8777.......................... 1-4
298-7906 ........................ 7-11 298-8113 ..........................6-6 298-8379 .......................... 4-4 298-8781........................ 5-54
298-7913 ................. 1-4, 1-11 298-8114 ........................9-15 298-8380 .......................... 4-4 298-8782............... 9-11, 9-13
298-7918 .......................... 3-7 298-8115 ..........................9-3 298-8426 ...................... 10-57 298-8783................... 5-3, 5-5
298-7919 .......................... 3-7 298-8119 ..........................1-4 298-8429 ........................ 1-17 298-8789........................ 4-27
298-7922 ...................... 12-13 298-8121 ........................4-19 298-8430 ........................ 1-17 298-8790.......................... 7-3
298-7925 .......................... 2-3 298-8122 ........................4-23 298-8431 ........................ 1-17 298-8791...................... 12-15
298-7926 .......................... 8-3 298-8124 ..........................1-4 298-8435 .......................... 4-4 298-8792...................... 12-15
298-7931 ...... 6-26, 6-30, 6-31 298-8126 ..........................1-4 298-8438 ........................ 11-8 299-0187.......................... 9-3
298-7971 12-22, 12-33, 12-35 298-8127 .................. 5-3, 5-5 298-8451 ........................ 2-13 299-0188.......................... 9-3
298-7974 ............... 4-4, 12-31 298-8128 ......................12-18 298-8453 ...................... 10-25 299-0192............... 9-31, 9-35
298-7976 ................... 1-4, 1-5 298-8131 ......... 9-3, 9-5, 9-15 298-8576 .......................... 2-7 299-0193............... 9-31, 9-35
298-7977 ...... 6-26, 6-30, 6-31 298-8133 ..........................6-5 298-8578 .......................... 2-3 299-0194............... 9-31, 9-35
298-7980 ................. 4-9, 4-17 298-8137 ........................9-17 298-8579 ........................ 2-13 299-0195................. 5-9, 5-33
298-7981 ........................ 4-19 298-8138 ..........................5-7 298-8580 ........................ 4-19 299-0196................. 5-9, 5-33
298-7983 .......................... 8-3 298-8139 ........................5-31 298-8581 ................. 1-4, 1-10 299-0197................. 5-9, 5-33
298-7990 .......................... 1-4 298-8140 ................ 1-5, 1-11 298-8583 ........................ 2-17 299-0199................. 5-9, 5-33
298-7991 ................... 1-4, 7-3 298-8141 ................ 6-4, 7-19 298-8584 ........................ 6-26 299-0201............... 5-11, 5-35
298-7993 .......................... 7-3 298-8143 ........................4-23 298-8585 ........................ 7-13 299-0202........................ 5-11
298-7995 .......................... 3-7 298-8145 ........................4-27 298-8587 ........................ 9-27 299-0205............... 5-27, 5-49
298-8003 .......................... 2-7 298-8147 ........................6-23 298-8589 ........................ 6-26 299-0206............... 5-27, 5-49
298-8006 .......................... 2-3 298-8149 ................ 6-5, 7-17 298-8590 ............... 6-26, 6-31 299-0207............... 5-27, 5-49
298-8009 .......................... 2-3 298-8156 ........................4-27 298-8592 .......................... 7-3 299-0208........................ 7-11
298-8012 .......................... 2-9 298-8157 .............. 8-37, 8-39 298-8593 .......................... 7-3 299-0209........................ 7-13
298-8014 .......... 2-5, 2-9, 2-15 298-8164 .................. 7-3, 7-5 298-8598 ........................ 4-19 299-0210............... 7-13, 7-15
298-8015 ................... 2-5, 2-9 298-8167 .................. 9-3, 9-5 298-8599 ........................ 5-51 299-0223............... 5-11, 5-35
298-8016 .......................... 2-5 298-8170 ........................9-39 298-8603 ........................ 4-19 299-0227............... 5-19, 5-41
298-8019 .......................... 2-9 298-8175 ..... 9-31, 9-32, 9-35 298-8604 ...................... 12-15 299-0228............... 5-11, 5-35
298-8022 ........................ 6-26 298-8178 ................ 5-9, 5-33 298-8605 ........................ 4-19 299-0235............... 5-19, 5-41
298-8023 ................. 8-6, 8-29 298-8179 ................ 5-9, 5-33 298-8606 ................. 6-5, 6-11 299-0236............... 5-19, 5-41
298-8024 .......................... 7-3 298-8181 ........................5-13 298-8608 .......................... 6-4 299-0240..... 5-21, 5-23, 5-43,
298-8030 .......................... 2-7 298-8186 ........................5-21 298-8609 .......................... 6-4 5-45
298-8031 .......................... 7-3 298-8187 ........................5-21 298-8612 .......................... 1-4 299-0241..... 5-21, 5-23, 5-43,
298-8032 ........................ 6-26 298-8188 ........................5-21 298-8614 12-18, 12-31, 12-33 5-45
298-8034 .......................... 1-5 298-8189 .............. 5-21, 5-43 298-8637 .......................... 7-9 299-0253........................ 5-11
298-8037 ........................ 2-15 298-8191 .............. 5-21, 5-43 298-8644 ................. 6-4, 7-17 299-0271.......................... 4-3
298-8038 ........................ 2-15 298-8192 .... 5-21, 5-23, 5-43, 298-8669 ........................ 6-19 299-0277........................ 1-17
298-8039 ...................... 12-27 5-45 298-8672 ........................ 9-59 299-0278........................ 1-17
298-8041 ................. 6-4, 6-10 298-8193 .............. 5-25, 5-47 298-8716 ............... 8-29, 8-31 299-0285........................ 2-21
298-8042 ........................ 4-17 298-8194 .............. 5-25, 5-47 298-8718 ........................ 2-13 299-0303.......................... 4-7
298-8043 .......................... 6-5 298-8195 .............. 5-25, 5-47 298-8722 ........................ 6-19 299-0308........................ 2-21
298-8045 ...................... 12-18 298-8196 .............. 5-25, 5-47 298-8724 ........................ 2-19 299-0309.......................... 4-3
298-8047 ..6-5, 6-6, 7-19, 8-6, 298-8197 .............. 5-25, 5-47 298-8728 ........................ 4-23 299-0310............... 6-11, 9-29
8-29, 12-27 298-8200 .............. 5-13, 5-37 298-8729 ........................ 4-23 299-031210-12, 10-29, 10-33,
298-8048 .......................... 1-4 298-8201 ........................9-17 298-8732 .......................... 4-4 10-35, 10-39
298-8049 ..1-4, 1-10, 3-7, 7-3, 298-8205 ..........................1-4 298-8733 .......................... 4-4 299-0314........................ 5-51
8-29, 8-31, 8-33, 298-8243 ........................4-23 298-8734 ............... 2-19, 2-21 299-0316........................ 5-51
12-18, 12-35 298-8244 ........................7-11 298-8737 .......................... 4-7 299-0317........................ 5-51
298-8050 .... 1-5, 12-45, 12-47 298-8248 ......................12-27 298-8738 .......................... 4-7 299-0321........................ 4-31
298-8051 .......................... 3-7 298-8257 ........................2-17 298-8739 ........................ 4-19 299-0322........................ 9-39
298-8052 .1-4, 1-5, 1-10, 1-15 298-8266 ......................10-21 298-8740 .......................... 4-7 299-0324...................... 10-21
298-8053 ................. 1-4, 1-10 298-8267 ..........................1-5 298-8743 ...................... 11-11 299-0325... 6-21, 6-27, 10-19,
298-8059 .......................... 2-3 298-8280 ........................7-11 298-8744 ...................... 12-18 10-21, 12-18,
298-8062 ........................ 2-17 298-8285 ......................10-23 298-8745 .......................... 7-9 12-22, 12-27,
14-4 TL642 31200255

PART NUMBER INDEX
12-31, 12-33 299-0402................. 1-4, 1-11 299-0645 ........................ 4-43 299-0900........................ 4-55
299-0326 ................. 4-3, 10-5 299-0468........................ 4-49 299-0646 ........................ 4-45 299-0908........... 10-12, 10-15
299-0327 ............... 6-33, 6-38 299-0470........................ 4-57 299-0647 ........................ 4-45 299-0910...................... 10-57
299-0328 ........................ 6-26 299-0471... 8-29, 8-31, 12-41, 299-0650 ..... 4-45, 4-49, 4-57 299-0912........................ 4-19
299-0331 ........................ 6-26 12-43 299-0651 ........................ 4-47 299-0913.......................... 7-9
299-0333 ........................ 6-26 299-0479........................ 4-31 299-0652 ........................ 4-49 299-0915........................ 7-15
299-0335 ........................ 6-30 299-0493.......................... 2-9 299-0653 ........................ 4-49 299-0916........................ 7-15
299-0337 ........................ 6-30 299-0495........................ 9-11 299-0654 ........................ 4-49 299-0917........................ 7-15
299-033812-18, 12-22, 12-25, 299-0496........................ 9-17 299-0655 ........................ 4-49 299-0918........................ 4-33
12-35 299-0498........................ 7-13 299-0656 ........................ 4-51 299-0919........................ 4-53
299-033910-23, 10-25, 10-29, 299-0499.......... 9-3, 9-7, 9-11 299-0657 ........................ 4-51 299-0920........................ 4-55
12-18 299-0501.......................... 9-3 299-0658 ........................ 4-51 299-0921........................ 6-19
299-0340 10-12, 10-29, 10-57 299-0505........................ 9-39 299-0659 ........................ 4-51 299-0922........................ 6-19
299-0341 ...6-26, 6-30, 10-23, 299-0506........................ 9-39 299-0660 ........................ 4-51 299-0924........................ 6-19
10-25, 12-18, 299-0508............... 5-13, 5-37 299-0661 ........................ 4-53 299-0925........................ 6-19
12-27 299-0511........................ 5-15 299-0662 ........................ 4-53 299-0927........................ 6-19
299-0342 ........... 12-18, 12-35 299-0513............... 5-17, 5-39 299-0663 ........................ 4-53 299-0928........................ 6-19
299-034310-29, 10-43, 10-51, 299-0520............... 5-19, 5-41 299-0780 ........................ 8-29 299-0929...................... 10-51
10-57, 12-35 299-0523........................ 9-51 299-0783 ........................ 9-59 299-0944 10-12, 10-15, 10-53
299-0345 ...................... 10-57 299-0544...................... 12-15 299-0784 ........................ 9-59 299-0946........................ 8-21
299-0346 ...6-26, 6-30, 10-12, 299-0546...................... 12-15 299-0785 ........................ 9-59 299-0947................... 8-5, 8-9
10-23, 10-25, 299-0549.......................... 6-4 299-0788 ........................ 5-15 299-0949..... 6-26, 6-30, 6-33,
10-29, 10-57, 299-0557........................ 4-25 299-0789 ........................ 5-15 6-38, 8-11, 8-15,
12-27, 12-35 299-0558........................ 7-15 299-0790 .................5-9, 5-33 8-17, 8-43
299-0347 ........... 10-23, 12-18 299-0559........................ 7-15 299-0793 .................5-9, 5-33 299-0953........................ 7-13
299-034810-25, 10-29, 10-57, 299-0560.......................... 7-9 299-0794 .................5-9, 5-33 299-0954........................ 7-13
12-35 299-0562.......................... 7-9 299-0795 ...............5-11, 5-35 299-0956........... 10-29, 10-39
299-034910-12, 10-29, 10-51, 299-0591........................ 4-57 299-0796 ...............5-11, 5-35 299-0957........... 10-29, 10-39
10-57, 12-18, 299-0592........................ 4-33 299-0797 ...............5-27, 5-49 299-0958........... 10-29, 10-39
12-35 299-0593........................ 4-33 299-0808 ...............5-11, 5-35 299-0959...................... 10-29
299-035010-29, 10-51, 10-57, 299-0594..... 4-37, 4-39, 4-41, 299-0813 ..... 5-25, 5-27, 5-49 299-0960............... 7-13, 7-15
12-35 4-43, 4-47 299-08215-9, 5-19, 5-33, 5-41 299-0966........................ 7-13
299-0352 ........................ 4-23 299-0595........................ 4-41 299-0827 ...............5-19, 5-41 299-0967........................ 7-13
299-0353 ........................ 4-19 299-0596............... 4-41, 4-49 299-0834 ........................ 7-13 299-0970........................ 7-13
299-0354 ........................ 11-9 299-0597........................ 4-43 299-0835 ........................ 4-45 299-0972............... 6-27, 6-41
299-0355 ..........8-5, 8-9, 8-11 299-0598..... 4-37, 4-39, 4-43, 299-0836 ........................ 4-33 299-0976........................ 7-15
299-0359 ........................ 4-55 4-47 299-0839 ...............4-51, 4-53 299-1286........................ 8-33
299-0360 ...................... 12-27 299-0599............... 4-37, 4-39 299-0840 ........................ 4-51 299-1297...................... 10-19
299-0361 ...................... 12-13 299-0600............... 4-37, 4-39 299-0841 .... 4-37, 4-39, 4-41, 299-1298........................ 7-11
299-0362 .......................... 3-7 299-0601........................ 4-45 4-43, 4-45, 4-47 299-1323........................ 9-47
299-0363 ........................ 6-21 299-0602............... 4-37, 4-39 299-0842 ........................ 4-23 299-1324.......................... 7-9
299-0368 .......................... 6-5 299-0603........................ 4-47 299-084912-18, 12-22, 12-25, 299-1337........................ 5-29
299-0369 ................. 6-5, 6-10 299-0604...... 4-37, 4-39, 4-47 12-35 299-1338.......................... 5-3
299-0370 ................. 6-11, 8-5 299-0605............... 4-37, 4-39 299-0850 ...........12-18, 12-27 299-1339.......................... 7-9
299-0373 ............... 4-19, 4-21 299-0606........................ 4-53 299-0851 ........................ 9-11 299-1340........................ 4-17
299-0376 ........................ 9-27 299-0613........................ 9-59 299-0852 ........................ 9-47 299-1344........................ 4-23
299-0378 .......................... 4-3 299-0635........................ 7-15 299-0853 .......................... 2-7 299-1345........................ 4-23
299-0379 ........................ 9-27 299-0636........................ 7-15 299-0855 .......................... 9-7 299-1349........................ 2-21
299-0383 .....7-17, 7-19, 8-34, 299-0637........................ 4-33 299-0856 ........................ 9-11 299-1350........................ 4-19
8-37, 8-39 299-0638........................ 4-33 299-0857 ........................ 9-11 299-3308........................ 4-21
299-0387 .......................... 1-5 299-0639........................ 4-33 299-0858 ........................ 9-11 299-6615........................ 9-27
299-0390 .......................... 4-4 299-0640........................ 4-37 299-0859 ........................ 9-11 299-6616................. 6-6, 6-26
299-0392 ............... 4-27, 4-29 299-0641..... 4-37, 4-39, 4-41, 299-0860 ........................ 6-21 299-6617...................... 12-27
299-0395 ................. 6-4, 6-10 4-43, 4-45, 4-47 299-0861 ...............9-11, 9-17 299-6620...... 4-41, 4-43, 4-47
299-0396 ........................ 9-47 299-0642..... 4-37, 4-39, 4-41, 299-0863 .......................... 9-3 299-6621........................ 4-53
299-039812-22, 12-27, 12-55, 4-43, 4-45, 4-47 299-0896 ........................ 4-35 299-6624........................ 2-21
12-57 299-0643..... 4-37, 4-39, 4-41, 299-0897 ........................ 4-51 299-6629........... 10-29, 10-39
299-0400 ........................ 4-17 4-43, 4-45, 4-47 299-0898 ........................ 4-53 299-6630...................... 10-57
299-0401 ........................ 2-13 299-0644........................ 4-39 299-0899 ........................ 4-33 299-6632.......................... 7-9
31200255 TL642 14-5

PART NUMBER INDEX
299-6633 ........................ 4-25 3-19, 3-21, 3-23, 303-4801 .......................... 7-3 303-4961........... 12-45, 12-47
299-6634 ........................ 4-25 8-33, 12-41, 303-4805 ........................ 4-17 303-4962........................ 11-8
299-6635 ........................ 4-51 12-43 303-4807 ........................ 6-27 303-4963........................ 11-8
299-6636 ........................ 4-53 300-6079 2-19, 2-21, 3-7, 3-9, 303-4808 ........................ 9-27 303-4964...................... 11-11
299-6637 ........................ 6-19 3-19, 3-21, 3-23, 303-4819 ........................ 11-9 303-4966.......................... 1-5
299-6639 ............... 5-25, 5-47 8-33, 12-41, 303-4821 .......................... 4-4 303-4969. 6-23, 10-27, 10-29,
299-6644 .....2-21, 8-19, 8-25, 12-43 303-4826 .......................... 4-4 10-33, 10-35,
8-29, 8-31, 8-33, 300-6082 .................. 4-3, 4-7 303-4827 .......................... 4-7 10-37, 10-39,
8-43, 10-19 300-6092 ......................10-19 303-4828 ........................ 10-7 10-49, 10-55,
299-6645 ............. 8-19, 10-19 300-6094 ........................8-33 303-4829 ........................ 10-7 12-22, 12-25,
299-6646 ............... 6-26, 6-30 300-6095 ..... 2-19, 2-21, 8-33 303-4831 ........................ 10-7 12-35
299-6648 ........................ 12-3 300-6099 .............. 7-11, 8-13 303-4836 ................. 1-5, 1-11 303-4971........... 10-29, 12-25
299-6654 ...................... 12-18 300-6101 ..........................5-3 303-4841 ........................ 12-3 303-4972 12-25, 12-55, 12-57
299-6658 .......................... 2-7 300-6103 .... 2-19, 2-21, 8-33, 303-4865 .......................... 6-4 303-4973........... 12-31, 12-33
299-6659 ........................ 8-33 12-41, 12-43 303-4866 ............... 6-12, 8-41 303-4978........................ 6-16
299-6669 .......................... 7-3 300-6104 ........................7-11 303-4875 ........................ 8-43 303-4979........... 12-31, 12-33
299-6670 ...................... 12-18 300-6108 .............. 7-3, 12-15 303-4876 ........................ 8-43 303-4980........... 12-31, 12-33
299-6693 ........................ 7-17 300-6116 ..........................2-7 303-4877 ........................ 8-43 303-4981.......................... 1-4
299-7086 ........................ 4-57 300-6118 ........................6-17 303-4878 ........................ 8-43 303-498210-12, 10-29, 10-33,
299-7090 ........................ 4-35 300-6125 ..........................6-4 303-4879 ........................ 8-41 10-37
299-7091 ........................ 4-35 301-9752 ..........................3-5 303-4880 ........................ 8-23 303-4988................... 3-3, 3-9
299-7092 ........................ 4-51 301-9753 ..........................3-5 303-4883 ...................... 11-11 303-4989................. 1-4, 1-10
299-7096 ...................... 10-12 301-9754 ..........................3-5 303-4884 ...................... 11-11 303-499710-12, 10-17, 10-31,
299-7099 ........................ 4-23 301-9755 ..........................3-5 303-4890 .......................... 1-5 10-55
299-7103 ....... 5-9, 5-11, 5-21, 301-9756 ..........................3-5 303-4891 ........................ 4-13 303-4999.......................... 3-7
5-23, 5-33, 5-35, 301-9757 ..........................3-3 303-4893 ........................ 6-33 303-5000........................ 2-17
5-43, 5-45 301-9758 ..........................3-3 303-4898 .......................... 3-7 303-5001.......................... 2-7
299-710610-12, 10-15, 10-33, 302-0581 ..........................4-7 303-4906 ........................ 11-8 303-5003.......................... 1-4
10-37, 10-40, 303-4737 ..........................3-7 303-4909 ........................ 11-9 303-5004........................ 9-41
10-53 303-4741 .................. 3-3, 3-9 303-4911 ......6-30, 6-39, 6-42 303-5005........................ 5-54
299-710710-37, 10-39, 10-45, 303-4743 ..........................1-6 303-4912 ............... 8-29, 8-31 303-5007.......................... 1-4
10-47, 10-53 303-4744 ................ 1-4, 1-10 303-4916 ...................... 10-47 303-8559.......................... 4-3
299-7116 ........................ 9-47 303-4749 .............. 6-17, 10-7 303-4917 ...................... 10-51 303-8561........................ 4-57
299-7118 .......................... 2-9 303-4751 ........................1-10 303-4918 ...................... 10-53 303-8562............... 4-37, 4-39
299-7122 ........................ 7-13 303-4752 ......................10-17 303-4922 ...................... 12-31 303-8563............... 4-37, 4-39
299-7132 ........................ 6-21 303-4753 ..........................4-3 303-4923 ........... 12-22, 12-25 303-8565........................ 9-43
299-7134 ................. 5-9, 5-33 303-4754 .............. 8-37, 8-39 303-4924 ........... 12-22, 12-25 303-8567.......................... 1-4
299-7136 ............... 5-11, 5-35 303-4755 ..........................3-7 303-4925 ...................... 12-22 303-8568........................ 4-57
299-7137 ............... 5-11, 5-35 303-4756 ........................8-43 303-4926 ............... 2-19, 2-21 303-8570............... 5-11, 5-35
299-7138 ............... 5-13, 5-37 303-4757 .................. 4-9, 8-5 303-4927 12-22, 12-55, 12-57 303-8571............... 5-11, 5-35
299-7139 ............... 5-13, 5-37 303-4758 ......... 4-4, 8-5, 8-13 303-4929 .......................... 2-7 303-8572............... 5-11, 5-35
299-7140 ............... 5-19, 5-41 303-4759 ........................4-21 303-4935 ........................ 2-17 303-8574............... 5-25, 5-47
299-7141 ............... 5-21, 5-43 303-4761 ................ 4-21, 8-6 303-4939 ........................ 11-8 303-8578........................ 6-17
299-7142 ........................ 5-21 303-4762 ........................8-13 303-4940 ...................... 11-11 303-8581............... 6-16, 6-17
299-7144 ........................ 7-15 303-4769 ..........................4-3 303-4941 ........................ 11-8 303-8582........................ 6-16
299-7148 ........................ 6-16 303-4770 ..........................8-3 303-4942 ........................ 11-8 303-8583........................ 6-17
299-7161 ................. 5-9, 5-33 303-4782 .................. 3-3, 3-9 303-4943 ...................... 11-11 303-8584........................ 5-51
299-7165 ............... 5-21, 5-43 303-4785 ..........................4-3 303-4944 ........................ 11-9 303-8585........................ 6-16
299-71705-9, 5-27, 5-33, 5-49 303-4787 ................ 4-7, 10-5 303-4945 ........................ 11-8 303-8586........................ 6-17
299-7179 ........................ 6-41 303-4789 .................. 1-5, 4-3 303-4946 ........................ 11-8 303-8587........................ 6-17
299-7180 ........................ 6-41 303-4790 ..........................4-3 303-4947 ........................ 11-9 303-8588........................ 6-17
299-7182 ........................ 6-41 303-4792 ..........................4-4 303-4948 ........................ 11-8 303-8589........................ 6-17
299-7184 ........................ 6-41 303-47956-33, 6-38, 8-6, 10-3 303-4949 ........................ 11-8 303-8590........................ 6-16
299-8229 ........................ 4-15 303-4798 ......................12-18 303-4950 ........................ 11-8 303-8592........................ 6-16
2D-8465 ......................... 9-22 303-4799 1-5, 1-17, 2-7, 2-17, 303-4951 .......................... 4-3 303-8597........................ 6-16
300-6071 .......................... 2-7 9-27, 12-13, 303-4952 .......................... 4-3 303-8599.. 4-3, 4-4, 4-9, 6-26,
300-6073 ........................ 2-17 12-15, 12-22, 303-4953 .......................... 4-3 8-13, 9-27
300-6074 ........................ 1-11 12-25, 12-45, 303-4957 ................... 3-3, 3-9 303-8602........................ 8-15
300-6078 2-19, 2-21, 3-7, 3-9, 12-47 303-4958 ................... 3-3, 3-9 303-8605........................ 9-21
14-6 TL642 31200255

PART NUMBER INDEX
303-8606 ........................ 9-21 304-2248........................ 9-22 304-2581 .......................... 3-7 304-3184........................ 12-6
303-8607 ........................ 9-21 304-2249........................ 9-22 304-2582 .......................... 3-7 304-3187...................... 12-11
303-8609 ........................ 9-21 304-2250........................ 9-22 304-2592 ........................ 10-7 304-3188...................... 12-11
303-8610 .......................... 7-9 304-2251........................ 9-15 304-2594 ...........12-31, 12-33 304-3189...................... 12-11
303-8611 ........................ 6-17 304-2253........................ 9-15 304-2595 ........................ 2-21 304-3190........................ 12-9
303-8613 ........................ 6-16 304-2254........................ 9-15 304-2596 ........................ 4-57 304-3191........................ 12-9
303-8614 ........................ 6-16 304-2255........................ 9-15 304-2597 ...............4-37, 4-39 304-3192........................ 12-9
303-8615 ........................ 6-16 304-2256........................ 9-15 304-2598 ...............4-37, 4-39 304-3194........................ 12-9
303-8618 ........................ 6-16 304-2257........................ 9-15 304-2599 ...............4-37, 4-39 304-3195........................ 12-9
303-8619 ........................ 6-16 304-2258........................ 9-15 304-2600 . 8-3, 8-5, 8-9, 8-11, 304-3196........................ 12-9
303-8620 .......................... 9-3 304-2259........................ 9-39 8-13, 8-43 304-3197........................ 12-9
303-8621 .......................... 9-3 304-2260........................ 9-39 304-2603 ...............5-13, 5-37 304-3198........................ 12-9
303-8623 ........................ 9-21 304-2261........................ 9-39 304-2604 .................4-7, 10-5 304-3199........................ 12-9
303-8624 ........................ 6-16 304-2262........................ 9-39 304-2605 ........................ 4-53 304-3200........................ 12-9
303-8625 ........................ 6-16 304-2263........................ 9-39 304-260610-12, 10-15, 10-29, 304-3201........................ 12-9
303-8626 ........................ 6-16 304-2264........................ 5-15 12-35, 12-37 304-3202........................ 12-9
303-8627 ........................ 6-16 304-2265........................ 5-15 304-2612 . 6-21, 10-40, 10-45 304-3203........................ 12-9
303-8628 ........................ 6-16 304-2268........................ 12-9 304-2613 ...............6-21, 6-23 304-3204........................ 12-9
303-8629 ........................ 6-16 304-2269........................ 9-22 304-2614 ........................ 4-57 304-3205........................ 9-25
303-8630 ........................ 6-16 304-2270........................ 9-21 304-2615 ........................ 4-57 304-3206........................ 9-25
303-8631 ........................ 6-16 304-2271........................ 9-22 304-2617 ........................ 4-57 304-3207........................ 9-41
303-8632 ........................ 6-16 304-2272.......................... 9-7 304-2618 .......................... 1-5 304-3208........................ 9-41
303-8633 ........................ 6-16 304-2273.......................... 9-7 304-2620 ...............5-11, 5-35 304-3209............... 9-31, 9-35
303-8634 ........................ 6-16 304-2281.......................... 9-3 304-2621 ...............4-41, 4-43 304-3211............... 9-31, 9-35
303-8635 ........................ 6-16 304-2282.......................... 9-3 304-2622 ........................ 4-43 304-3212............... 9-31, 9-35
303-8636 ........................ 6-17 304-2283.......................... 9-3 304-2623 ...................... 10-12 304-3213............... 9-31, 9-35
303-8637 ........................ 6-17 304-2284........................ 9-11 304-2626 ........................ 6-19 304-3214............... 9-31, 9-35
303-8638 ........................ 6-17 304-2292........................ 9-17 304-2627 ........................ 9-15 304-3215............... 9-31, 9-35
303-8639 ........................ 6-17 304-2294........................ 9-21 304-2629 ........................ 9-25 304-3216............... 9-31, 9-35
303-8640 ........................ 6-17 304-2295........................ 9-21 304-2630 ........................ 9-25 304-3218........................ 9-39
303-8641 ........................ 6-17 304-2297................... 7-3, 7-5 304-2632 .... 4-37, 4-39, 4-41, 304-3220........................ 5-15
303-8642 ........................ 6-17 304-2298................... 7-3, 7-5 4-43, 4-45, 4-47 304-3221...... 5-15, 5-17, 5-39
303-8643 ........................ 6-17 304-2299.......................... 9-3 304-2633 .... 4-37, 4-39, 4-41, 304-3222...... 5-15, 5-17, 5-39
303-8644 ........................ 6-17 304-2300........................ 6-17 4-43, 4-45, 4-47 304-3225........................ 5-43
303-8645 ........................ 6-17 304-2301........................ 6-16 304-2634 .... 4-37, 4-39, 4-41, 304-3226........................ 5-43
303-8646 ........................ 6-17 304-2302........................ 12-5 4-43, 4-45, 4-47 304-3227........................ 9-17
303-8647 ........................ 6-17 304-2304........................ 12-5 304-2635 .... 4-37, 4-39, 4-41, 304-3228........................ 9-21
303-8648 ........................ 6-17 304-2305........................ 12-5 4-43, 4-45, 4-47 304-3230................. 5-9, 5-33
303-8649 ........................ 6-17 304-2307........................ 12-5 304-2638 ........................ 6-16 304-3231................. 5-9, 5-33
303-8650 ........................ 12-5 304-2308........................ 12-5 304-2639 ........................ 6-16 304-3232...... 5-15, 5-17, 5-39
303-8651 ........................ 12-5 304-2309........................ 12-5 304-2640 ........................ 6-17 304-3233........................ 9-32
303-8652 ........................ 12-5 304-2320........................ 12-5 304-2641 ........................ 6-21 304-3799........................ 6-16
303-8653 ........................ 12-5 304-2322........................ 12-5 304-2642 ........................ 6-21 304-3805.......................... 1-5
303-8654 .......................... 1-5 304-2323........................ 12-5 304-2646 ........................ 9-41 304-3806........................ 9-25
303-8655 .......................... 9-7 304-2324........................ 12-5 304-264710-17, 10-31, 10-37, 304-3807........................ 9-25
303-8656 ........................ 12-9 304-2328........................ 12-5 10-49 304-3810........................ 4-17
303-8658 ............... 9-41, 9-43 304-2329........................ 12-5 304-2649 ........................ 6-17 304-3812........................ 12-5
303-8660 .......................... 1-4 304-2334........................ 12-6 304-2651 ........................ 9-25 304-3813........................ 9-22
303-8661 .......................... 1-4 304-2335........................ 9-25 304-2652 ........................ 4-17 304-3818........................ 9-41
303-8662 ............... 6-21, 6-23 304-2337........................ 9-41 304-2656 ........................ 6-16 304-3819........................ 5-43
303-8663 ...................... 10-12 304-2338........................ 9-41 304-2657 ...............9-41, 9-43 304-3820........................ 9-17
303-8666 ........................ 9-39 304-2339........................ 9-25 304-2658 .......................... 2-3 304-4551........... 12-22, 12-25
303-8667 ........................ 6-17 304-2565........................ 6-26 304-2660 ...................... 12-13 304-4552 12-22, 12-55, 12-57
303-8672 ...................... 10-17 304-2566........................ 3-13 304-3165 ........................ 2-17 304-4558.......................... 7-7
304-2241 ................. 5-9, 5-33 304-2567.......................... 4-3 304-3171 ...............6-33, 6-38 304-4563........................ 10-7
304-2243 ........................ 5-15 304-2569........... 12-22, 12-25 304-3176 ........................ 2-19 304-4564........................ 9-21
304-2244 ........................ 5-21 304-2571 12-22, 12-55, 12-57 304-3177 .......................... 1-5 304-4572................... 7-3, 7-5
304-2246 ........................ 9-25 304-2573........................ 9-51 304-3181 ........................ 6-16 304-4575........................ 12-5
304-2247 ........................ 9-22 304-2575................. 8-9, 8-11 304-3182 ........................ 12-5 304-4577........................ 12-5
31200255 TL642 14-7

PART NUMBER INDEX
304-4578 ........................ 12-5 307-9601 ........................4-17 314-2341 ........................ 11-8 315-4625........................ 11-4
304-4579 ........................ 9-41 307-9605 ........................4-17 314-2342 ...................... 11-11 315-5502................. 6-5, 7-17
304-4581 ................. 5-9, 5-33 307-9869 ........................9-31 314-2343 ........................ 11-8 315-5795........... 12-31, 12-33
305-2023 ........................ 6-33 307-9870 ........................7-11 314-2344 ........................ 11-8 315-5797........... 12-31, 12-33
305-2025 ........................ 7-11 308-0608 ........................2-21 314-2345 ........................ 11-8 315-5798........... 12-31, 12-33
305-2026 ........................ 7-11 308-6651 ........................6-16 314-2346 ........................ 11-8 315-5799........... 12-31, 12-33
305-2027 ........................ 9-31 308-7035 ................ 1-4, 1-10 314-2347 ........................ 11-9 315-5800........... 12-31, 12-33
305-2028 ................. 6-4, 7-19 309-2991 ........................1-10 314-2348 ........................ 11-9 315-5802........... 12-31, 12-33
305-2032 ............... 9-27, 9-29 309-4311 ..........................3-9 314-2349 ...................... 11-11 315-5806........... 12-31, 12-33
305-2038 ...................... 10-29 309-4312 ..........................3-9 314-2350 ........................ 11-8 315-6549........................ 8-19
305-2039 ...................... 10-29 309-4315 ..........................3-9 314-2351 ............. 11-3, 11-11 315-6551........................ 8-43
305-2043 ...................... 10-29 309-4316 ..........................3-9 314-2893 ............... 6-33, 6-38 316-9020........................ 9-21
305-2087 ........................ 9-47 309-4317 ..........................3-9 314-5304 ............. 11-3, 11-11 317-0089.......................... 1-5
305-2088 ........................ 9-47 309-4318 ..........................3-9 314-5306 ........................ 11-3 317-0090............... 1-5, 12-47
305-2089 ........................ 9-47 309-4320 ..........................3-9 314-5311 ........................ 11-3 317-0601............... 9-31, 9-35
305-2090 ........................ 9-47 309-4322 ..........................3-9 314-5312 ........................ 11-3 317-0602............... 9-31, 9-35
305-2096 ...................... 10-15 309-4323 ..........................3-9 314-5315 ........................ 11-8 317-0603............... 9-31, 9-35
305-2097 ...................... 10-15 309-6238 ........................1-10 314-5316 ........................ 11-8 317-0604............... 9-31, 9-35
305-2101 .......................... 7-7 309-6301 ......................11-11 314-5317 ........................ 11-8 317-0606........................ 9-31
305-2102 ........................ 9-43 309-6321 ................ 8-5, 8-13 314-5318 ........................ 11-8 317-0607............... 9-31, 9-35
305-2103 ........................ 9-43 309-6332 ......................12-49 314-5319 ...................... 11-11 317-0610............... 9-31, 9-35
305-2106 ........................ 9-47 309-6351 .................. 8-5, 8-6 314-5320 ........................ 11-8 317-0611............... 9-31, 9-35
305-2110 .....8-19, 8-29, 8-33, 309-6353 ........................2-21 314-5321 ........................ 11-8 317-0612............... 9-31, 9-35
10-19 309-6819 ........................6-33 314-5322 ........................ 11-8 317-0613............... 9-31, 9-35
305-211510-12, 10-29, 10-51, 310-0680 ......................12-39 314-5323 ........................ 11-9 317-0614............... 9-31, 9-35
12-35 310-6250 ........................3-11 314-5324 ........................ 11-8 317-0615............... 9-31, 9-35
305-3763 ........................ 2-17 310-6251 ........................3-11 314-5325 ........................ 11-9 317-0616............... 9-31, 9-35
305-3767 ............. 11-3, 11-11 310-8321 ........................9-21 314-5326 ...................... 11-11 317-0617............... 9-31, 9-35
305-3768 .......................... 3-7 310-8443 ..........................1-4 314-5327 ........................ 11-8 317-0618............... 9-31, 9-35
305-3789 ...................... 12-22 310-8451 ........................8-43 314-6030 ........................ 11-3 317-0619............... 9-32, 9-35
305-3790 ...................... 12-31 310-8452 ........................8-43 314-6032 ........................ 11-3 317-0620............... 9-32, 9-35
305-3791 ........................ 11-8 310-8453 ........................8-43 314-6130 .......................... 6-6 317-0621............... 9-32, 9-35
305-5423 ...................... 10-29 310-8454 ........................8-43 314-7754 ...................... 12-37 317-0622............... 9-32, 9-35
305-5424 ........................ 4-57 310-8455 ........................8-43 314-7795 ........................ 4-57 317-0623............... 9-32, 9-35
305-5426 ............... 5-11, 5-35 310-8507 ....... 4-4, 8-13, 9-27 314-7798 ........................ 4-57 317-0625............... 9-32, 9-35
305-5431 ............... 9-15, 9-47 310-8508 ..........................4-4 314-8479 ........................ 3-23 317-0628........................ 9-32
305-5433 ........................ 9-43 310-9974 ........................12-3 314-8489 ...................... 12-37 317-0629........................ 9-32
305-5437 ........... 10-15, 10-29 310-9975 ........................12-3 315-2004 ........................ 4-57 317-0630........................ 9-32
305-5438 ...................... 10-15 310-9978 ........................12-3 315-2023 ...................... 12-35 317-5987 12-22, 12-25, 12-35
305-5448 ........................ 6-23 311-0660 .............. 6-33, 6-38 315-2024 ...................... 12-35 318-4732........................ 6-26
305-544910-12, 10-15, 10-29, 311-0679 .......... 12-39, 12-43 315-2025 ...................... 12-35 318-9222........................ 3-21
10-35, 10-43, 311-0684 ......................12-39 315-2026 ...................... 12-35 318-9230............... 6-34, 6-39
10-45, 12-35, 311-0685 ......................12-39 315-2027 12-22, 12-25, 12-35 318-9233........................ 6-41
12-37 311-2376 ........................4-15 315-3422 .......................... 1-5 318-9234........................ 6-41
305-5450 ...................... 10-35 311-2854 ..........................3-5 315-3423 .......................... 1-5 318-9237........................ 6-41
305-5454 ...................... 12-18 311-9612 ........................4-57 315-3424 ....1-5, 12-45, 12-47 318-9238........................ 6-41
305-5459 ............... 9-15, 9-47 311-9613 ........................4-57 315-3678 ........................ 9-45 318-9239........................ 6-41
305-5460 ............... 9-15, 9-47 312-2615 ........................11-3 315-3679 ........................ 9-45 318-9240........................ 6-41
305-5466 ...................... 10-39 312-3285 ..........................4-7 315-4603 ........................ 11-4 318-9241........................ 6-41
305-5467 ........... 10-35, 12-31 313-2471 ..........................9-7 315-4605 ........................ 11-4 318-9242........................ 6-42
305-5497 .......................... 1-4 313-2472 ..........................9-7 315-4606 ........................ 11-4 318-9243........................ 6-42
305-5502 ........... 10-33, 10-35 313-2473 ..........................9-7 315-4609 ........................ 11-4 318-9244........................ 6-42
305-5503 10-15, 10-37, 10-49 313-3349 ..........................3-9 315-4610 ........................ 11-4 318-9245........................ 6-41
305-5507 ........... 10-33, 10-35 313-4359 ........................11-3 315-4611 ........................ 11-4 318-9246........................ 6-41
305-6011 ........................ 7-11 313-6241 ........................11-3 315-4617 ........................ 11-4 319-6222.......................... 8-6
305-6015 ........................ 9-45 313-6242 ........................11-3 315-4618 ........................ 11-4 319-7692.......................... 7-9
305-6020 ........................ 9-47 314-2338 ........................11-8 315-4619 ........................ 11-4 320-0525...................... 12-37
305-6033 ...................... 12-15 314-2339 ........................11-8 315-4622 ........................ 11-4 320-0529...................... 12-37
305-6035 ...................... 10-15 314-2340 ........................11-8 315-4623 ........................ 11-4 320-0534........................ 6-16
14-8 TL642 31200255

PART NUMBER INDEX
320-4875 ........................ 12-6 324-7392........................ 8-33 327-6330 ........................ 3-21 333-1338........................ 6-23
320-7882 ...................... 11-11 324-7393........................ 8-23 327-6331 ...............9-53, 9-55 333-2416................. 6-6, 6-10
320-7883 ...................... 11-11 324-7394................. 8-9, 8-11 327-6333 ...............3-21, 3-23 334-0787........................ 6-23
320-8390 ........................ 6-21 324-7395........................ 8-29 327-6335 ........................ 3-17 334-0788........................ 6-23
320-8435 ...................... 12-22 324-7396...... 8-17, 8-29, 8-31 328-1544 ...................... 12-47 334-0789........................ 6-23
321-0556 ........................ 3-17 324-7397............... 8-29, 8-31 328-1545 ...................... 12-45 334-3558................. 6-5, 6-11
321-2485 ........................ 11-5 324-7398........................ 8-15 328-1546 ...................... 12-45 334-3559................. 6-5, 6-11
321-2490 ........................ 11-5 324-7399............... 8-15, 8-17 328-1547 ...................... 12-47 334-3560................. 6-6, 6-12
321-2491 ........................ 11-5 324-7400............... 8-29, 8-31 328-1548 ...................... 10-27 334-4101...................... 10-51
321-2492 ........................ 11-5 324-7401........................ 8-15 328-5229 ........................ 4-19 334-5674.......................... 4-4
321-2493 ........................ 11-5 324-7402........................ 8-15 328-7288 ........................ 3-13 334-5865...................... 10-37
321-2495 ........................ 11-6 324-7403........................ 8-11 328-7289 ........................ 3-13 334-5868...................... 10-35
321-2496 ........................ 11-6 324-7404........................ 8-11 328-7290 ........................ 3-13 334-5869...................... 10-53
321-2497 ........................ 11-6 324-7405........................ 8-33 328-7291 ........................ 3-13 334-5870...................... 10-35
321-2499 ........................ 11-6 324-7406........................ 8-25 328-7292 ........................ 3-13 334-587110-27, 10-35, 10-40,
321-2500 ........................ 11-6 324-7945........... 12-41, 12-43 328-7293 ........................ 3-13 10-43, 10-45
321-2501 ........................ 11-6 324-9527...................... 12-31 328-7822 .................6-5, 6-11 334-5872...................... 10-35
321-2502 ........................ 11-6 324-9529........... 12-31, 12-33 328-7823 ...................... 10-35 334-587410-33, 10-35, 10-39,
321-2503 ........................ 11-6 324-9530........... 12-31, 12-33 328-7824 .......................... 6-4 10-47
321-2505 ........................ 11-5 325-0033.......................... 9-9 329-0290 ...............4-13, 4-15 334-5875...................... 10-45
321-2510 ........................ 11-5 325-0034........................ 9-13 329-2475 ....... 6-38, 8-6, 12-3 334-5961............... 6-21, 6-23
321-2511 ........................ 11-5 325-0035.......................... 9-5 329-3482 ........................ 9-27 334-5962............. 6-23, 10-51
321-2512 ........................ 11-5 325-1068...................... 12-37 329-9751 ........................ 9-21 335-1530........................ 4-15
321-2513 ........................ 11-5 325-1345............... 4-27, 4-29 329-9753 ........................ 9-22 335-2204........................ 4-15
321-2515 ........................ 11-6 325-1351............... 4-27, 4-29 329-9754 ........................ 9-21 335-3833........................ 4-55
321-2516 ........................ 11-6 325-1352............... 4-27, 4-29 329-9755 ........................ 9-22 335-8056........................ 11-9
321-2517 ........................ 11-6 325-1433............... 6-33, 6-38 330-3035 ........................ 4-13 335-8059........................ 3-13
321-2519 ........................ 11-6 325-8140........................ 8-27 330-4923 ........................ 11-9 335-8065........................ 3-14
321-2520 ........................ 11-6 325-8141............... 8-29, 8-31 330-8325 .......................... 3-9 335-8066........................ 3-13
321-2521 ........................ 11-6 325-8142............... 8-29, 8-31 331-0101 ...............6-33, 6-38 335-8077........................ 3-13
321-2522 ........................ 11-6 325-8143.......................... 5-3 331-0104 ........................ 4-49 335-8078........................ 3-13
321-2523 ........................ 11-6 325-8144........................ 8-25 331-0795 ........................ 4-19 335-8080........................ 3-13
321-5021 ........................ 4-45 327-6271............... 3-13, 3-17 331-0934 .......................... 4-7 335-8093...................... 12-39
321-5022 ........................ 4-45 327-6272........................ 3-17 331-1596 .......................... 2-3 335-8096...................... 10-49
321-5023 ........................ 4-45 327-6273........................ 3-21 331-2385 .................4-3, 4-10 335-8098........................ 3-13
321-5024 ........................ 4-45 327-6274........................ 3-21 331-2387 ........................ 8-13 336-2804........................ 3-13
321-6642 .......................... 8-3 327-6277........................ 3-23 331-2456 .......................... 1-5 336-7168........................ 6-16
322-9668 ........................ 6-33 327-6287........................ 3-23 331-2457 .......................... 1-5 336-7169........................ 6-16
323-0971 ...................... 12-51 327-6305........................ 3-23 331-2459 .......................... 1-5 336-7171........................ 6-16
323-0972 ...................... 12-51 327-6307............... 9-53, 9-55 331-2460 .......................... 4-3 337-7993................... 9-3, 9-5
323-0994 ...................... 12-55 327-6308............... 9-53, 9-55 331-3810 .......................... 2-3 338-9997........................ 3-13
323-1647 .......................... 1-5 327-6309............... 9-53, 9-55 331-3989 ........................ 5-31 338-9998........................ 3-13
323-3877 ................. 6-4, 6-11 327-6310............... 9-53, 9-55 331-4487 ...................... 12-41 338-9999........................ 3-13
323-4208 ........................ 8-27 327-6311............... 9-53, 9-55 331-4489 ...................... 12-41 339-0000........................ 3-13
323-5615 ........................ 11-9 327-6312............... 9-53, 9-55 331-4651 ...................... 12-41 339-0003........................ 3-13
323-5627 ........................ 8-43 327-6313............... 9-53, 9-55 331-4656 ...........12-41, 12-43 339-0004........................ 3-13
323-723610-27, 10-55, 12-22, 327-6314............... 9-53, 9-55 331-4658 ...........12-41, 12-43 339-0837...................... 12-37
12-25, 12-35 327-6316........................ 9-53 331-4659 ...................... 12-41 339-1711...................... 12-37
323-7238 ...................... 10-37 327-6317........................ 3-17 331-4664 ...................... 12-41 339-1712...................... 12-37
323-7999 .......................... 4-9 327-6318........................ 3-17 331-4665 ...................... 12-41 339-1713...................... 12-37
323-8000 .......................... 4-9 327-6320........................ 3-21 331-4667 ...................... 12-41 339-1714...................... 12-37
324-5262 .......................... 3-5 327-6321........................ 3-21 331-4682 ...................... 12-41 339-4396.......................... 3-9
324-7383 ........................ 8-27 327-6323........................ 3-21 331-6125 ........................ 6-17 339-4397.......................... 3-9
324-7384 ........................ 8-27 327-6324........................ 3-21 331-7310 ...........12-41, 12-43 339-7766........................ 4-13
324-7385 ........................ 8-11 327-6325............... 3-21, 3-23 331-9918 ...........10-33, 10-35 339-9567........................ 6-16
324-7388 ........................ 8-11 327-6326........................ 3-21 332-134812-23, 12-51, 12-55, 339-9594........................ 11-4
324-7389 ........................ 8-11 327-6327........................ 3-21 12-57 339-9595........................ 11-3
324-7390 ........................ 8-11 327-6328............... 3-21, 3-23 332-3846 .................6-6, 6-10 339-9596........................ 11-4
324-7391 ........................ 8-33 327-6329............... 3-21, 3-23 332-3847 .................6-6, 6-10 339-9603........................ 11-4
31200255 TL642 14-9

PART NUMBER INDEX
339-9604 ........................ 11-4 344-7179 ......................12-39 355-4770 ........................ 6-41 362-2115........................ 3-23
339-9620 ........................ 11-3 345-1922 ......................12-39 355-4771 ........................ 6-41 362-2116........................ 3-23
340-0961 ...................... 12-49 345-2161 ........................1-17 355-4772 ........................ 6-42 362-2117........................ 3-23
340-0977 ...................... 12-49 346-2984 ......................10-51 355-5428 ........................ 6-33 362-2118........................ 3-23
340-0978 ...................... 12-49 346-2985 ......................12-31 355-5429 ............... 6-33, 6-38 362-2119........................ 3-23
340-0979 ...................... 12-49 346-2986 ......................12-39 355-5430 ............... 6-33, 6-38 362-2120........................ 9-55
340-0985 ...................... 12-49 346-4742 ......................12-39 356-2911 .6-23, 10-15, 10-37, 362-2121........................ 9-55
340-0986 ...................... 12-49 346-9672 ......................10-49 10-49 362-2122........................ 3-23
340-4180 ........................ 2-13 346-9824 ........................4-15 356-2912 ...................... 10-29 362-3261 10-12, 10-29, 10-55
340-4182 ........................ 2-13 348-2862 ........................4-53 356-3236 ........................ 6-42 362-4916...................... 10-12
340-4184 ........................ 2-13 349-6874 ................ 6-5, 6-31 356-3238 ........................ 6-42 362-4933...................... 10-15
340-8974 ........................ 3-13 349-6875 ........................6-39 357-4399 ............... 7-11, 8-13 362-4934...................... 10-29
340-8975 ........................ 3-13 349-6876 .............. 6-33, 6-38 357-6165 ........... 10-57, 12-35 362-6358........... 10-12, 10-15
340-8977 ........................ 3-13 350-0994 ............ 12-5, 12-53 358-3006 ......6-30, 6-31, 6-39 362-6359...................... 10-12
340-8978 ........................ 3-13 350-0995 ..........................3-7 358-3071 ........................ 6-41 362-6360........... 10-12, 10-29
340-8979 ........................ 3-14 350-2506 ........................6-30 359-8938 ...................... 10-39 362-6742........... 10-33, 10-35
341-4074 .......................... 9-5 350-2507 ....... 6-4, 6-30, 6-38 359-9448 ........................ 11-3 362-6743........... 10-17, 10-31
341-4075 .......................... 9-5 350-2509 ........................6-39 359-9986 ...................... 12-43 362-7670........... 10-12, 10-29
341-4076 ........9-5, 9-13, 9-19 350-2510 ........................6-30 360-0048 ........................ 10-5 362-8011...................... 10-53
341-4077 ................. 9-5, 9-13 350-2513 ........................6-39 360-0051 ........................ 10-5 362-8039........................ 6-17
341-4078 .......................... 9-5 350-2514 ........................6-39 360-0052 ........................ 10-5 363-7725........................ 6-17
341-4079 .......................... 9-5 350-2515 ........................6-30 360-0053 ........................ 10-5 364-1061................. 2-9, 2-15
341-4080 .......................... 9-5 350-2516 ........................6-39 360-6606 ........................ 4-25 364-1064................... 2-5, 2-9
341-4081 .......................... 9-5 350-2517 .............. 6-30, 6-31 360-6607 ........................ 4-25 364-5667........................ 4-21
341-4082 .......................... 9-5 350-2518 .............. 6-30, 6-31 360-6608 ........................ 4-25 364-5671........................ 1-10
341-4083 .......................... 9-9 350-2519 ................ 6-4, 6-10 360-6609 ........................ 4-25 364-5672........................ 6-38
341-4084 .......................... 9-9 350-2520 ..........................6-5 360-6610 .......................... 4-9 364-5673........................ 6-38
341-4085 ........9-9, 9-13, 9-19 350-2521 .............. 1-10, 6-17 360-6611 ........................ 4-25 364-5674........................ 1-10
341-4086 .......................... 9-9 350-2522 ........................6-39 360-6612 .......................... 4-9 364-5675........................ 4-25
341-4087 .......................... 9-9 350-2524 .............. 5-23, 5-45 360-6613 .......................... 4-9 364-5676........................ 4-25
341-4088 .......................... 9-9 350-2525 .............. 6-30, 6-31 360-6614 .......................... 4-9 364-5678........................ 1-10
341-4089 .......................... 9-9 350-2526 ................ 6-6, 6-11 360-6615 ........................ 4-29 364-5679........................ 1-10
341-4090 .......................... 9-9 350-2528 ........................6-41 360-6616 .......................... 4-9 364-5681........................ 6-38
341-4091 .......................... 9-9 350-2530 .............. 6-33, 6-38 360-6617 ........................ 4-21 364-5682........................ 6-38
341-4092 .......................... 9-9 350-2531 .............. 6-33, 6-38 360-6618 ........................ 1-11 364-5683........................ 6-38
341-4093 .......................... 9-9 350-2532 .............. 6-33, 6-38 360-6619 ........................ 1-11 364-5684........................ 6-10
341-4094 ........................ 9-13 350-8568 ................ 5-9, 5-33 360-6620 ........................ 8-13 364-5685........................ 1-11
341-4095 ........................ 9-13 350-8569 ........................5-33 360-6624 ........................ 1-11 364-5686........................ 1-11
341-4096 ........................ 9-13 350-8569 ................ 5-9, 5-33 360-7766 ........................ 8-17 364-5687........................ 1-11
341-4097 ........................ 9-13 350-8570 .............. 5-13, 5-37 360-7793 ........................ 6-12 364-5688........................ 1-11
341-4098 ........................ 9-13 350-8571 .............. 5-17, 5-39 360-7796 ........................ 1-11 364-5689........................ 4-21
341-4099 ........................ 9-13 350-8573 ........................5-45 361-2831 ........................ 4-29 364-5690........................ 4-21
341-4100 ........................ 9-13 350-8574 ........................5-45 361-2844 ........................ 8-13 364-5693........................ 6-11
343-7819 ...................... 12-37 350-8575 ........................5-45 361-2845 ........................ 8-13 364-5695........................ 4-21
343-7820 ...................... 12-37 350-8576 .............. 5-23, 5-45 361-2861 ........................ 4-21 364-5697........................ 1-11
343-9736 ........................ 3-13 350-8577 .............. 5-23, 5-45 361-2863 ........................ 4-21 364-5698........................ 1-10
343-9737 ........................ 3-13 350-8578 .............. 5-23, 5-45 361-2868 .......................... 4-9 364-5699.......................... 4-9
343-9738 ........................ 3-13 350-8579 .............. 5-23, 5-45 361-9160 ........................ 4-57 364-5700........................ 4-21
344-0924 ........................ 9-35 350-8580 .............. 5-27, 5-49 361-9161 ........................ 4-57 364-5702.......................... 4-9
344-1586 ........................ 9-31 352-4588 ........................1-10 362-2100 ........................ 3-23 364-5703........................ 1-10
344-2646 ...................... 10-15 353-4858 ..........................4-4 362-2101 ........................ 3-23 364-8077........................ 6-33
344-3254 ...................... 10-29 353-5230 ........................6-41 362-2102 ........................ 3-23 364-9559.......................... 7-7
344-3273 ...................... 10-33 353-5231 .............. 6-26, 6-30 362-2103 ........................ 3-23 365-9207........................ 2-21
344-7016 ........................ 4-55 354-5048 ... 9-3, 9-5, 9-7, 9-9, 362-2104 ........................ 3-23 365-9208............... 2-19, 2-21
344-7161 ................. 6-4, 6-10 9-11, 9-13 362-2106 ............... 3-21, 3-23 365-9209........................ 2-21
344-7163 ...................... 10-17 355-4764 ........................6-41 362-2107 ........................ 3-23 365-9211........................ 2-21
344-7164 ...................... 10-37 355-4765 ........................6-41 362-2108 ........................ 3-23 367-3289........................ 8-13
344-7165 10-37, 10-40, 10-53 355-4767 ........................6-41 362-2111 ............... 3-21, 3-23 367-3290........................ 8-13
344-7176 ...................... 12-39 355-4769 ........................6-41 362-2114 ........................ 3-23 367-4055........................ 4-21
14-10 TL642 31200255

PART NUMBER INDEX
367-4056 ........................ 4-21 385-3606............... 5-13, 5-37 397-9113 ........................ 11-7 417-9874........................ 3-19
367-4057 .......................... 8-5 385-3607............... 5-13, 5-37 397-9114 ........................ 11-7 417-9875........................ 3-19
367-4087 ........................ 4-21 385-3609............... 5-13, 5-37 397-9115 ........................ 11-7 417-9876........................ 3-19
367-4967 ........................ 1-11 385-3637............... 5-23, 5-45 397-9116 ........................ 11-7 417-9877........................ 3-19
367-7191 .......................... 6-6 385-8773............... 9-31, 9-35 397-9117 ........................ 11-7 417-9879........................ 3-19
367-7192 .......................... 6-6 385-8774............... 9-32, 9-36 397-9118 ........................ 11-7 417-9880........................ 3-19
367-7193 .......................... 6-6 385-8775........................ 9-35 397-9119 ........................ 11-7 417-9882........................ 9-57
367-7194 .......................... 6-6 386-0145............... 5-27, 5-49 397-9120 ........................ 11-7 417-9883........................ 9-57
368-0506 ........................ 8-13 387-9160........................ 8-21 397-9124 ........................ 11-7 417-9884........................ 9-57
368-0510 ........................ 4-21 388-0336.......................... 8-5 397-9126 ........................ 11-7 417-9885........................ 9-57
368-0511 ........................ 4-21 389-9218.......................... 6-6 397-9127 ........................ 11-7 417-9886........................ 9-57
368-0512 .......................... 8-6 389-9221.......................... 6-6 397-9128 ........................ 11-7 417-9887........................ 9-57
368-3140 ...................... 10-15 390-0057...................... 10-15 397-9134 ........................ 11-7 417-9888........................ 9-57
370-1094 ...................... 10-37 392-5185................. 4-10, 8-5 397-9201 ........................ 11-7 417-9889........................ 9-57
370-1095 ........................ 10-5 393-1424........................ 10-5 397-9202 ........................ 11-7 418-0027............... 2-19, 2-21
370-1096 ........................ 10-5 393-1425........................ 10-5 397-9213 ........................ 11-8 418-3397........................ 1-10
370-7769 ........................ 5-54 393-5977........................ 11-3 397-9214 ........................ 11-8 418-3398........................ 1-10
370-8961 ........................ 4-21 393-5978........................ 11-3 397-9215 ........................ 11-8 418-6344........................ 4-55
370-8962 ........................ 4-21 393-5979........................ 11-3 397-9223 ........................ 11-8 418-6393...................... 12-43
370-8963 ........................ 4-21 393-5980........................ 11-3 397-9312 ........................ 11-8 420-3199........................ 8-13
370-8964 ........................ 4-21 393-5981........................ 11-3 397-9313 ........................ 11-8 421-1905.......................... 8-5
370-8965 ........................ 4-21 393-5994........................ 11-4 397-9314 ........................ 11-8 421-1906.......................... 8-5
371-4529 ........................ 4-29 393-5995........................ 11-4 397-9321 ........................ 11-7 421-1907........................ 8-13
374-7352 .......................... 3-9 393-5996........................ 11-3 397-9322 ........................ 11-7 421-2306........................ 11-9
374-7353 .......................... 3-9 393-5997........................ 11-3 397-9323 ........................ 11-7 421-3800............... 6-30, 6-38
374-9167 ...................... 10-19 393-5998........................ 11-3 397-9324 ........................ 11-7 421-3801................. 6-6, 6-11
375-0099 .......................... 3-9 393-5999........................ 11-3 398-2066 .......................... 5-5 421-3804........................ 6-41
375-2016 .......................... 3-9 393-6000........................ 11-3 398-2396 ........................ 10-9 421-6901.......................... 8-5
375-3905 ...................... 12-25 393-6012........................ 11-4 398-2397 ........................ 10-9 422-2394.......................... 5-5
375-3906 ...................... 12-33 393-6013........................ 11-4 398-2399 ........................ 10-7 422-5386.......................... 5-7
375-3909 ...................... 12-57 393-6014........................ 11-5 398-2428 ........................ 10-9 422-5387........................ 5-31
375-3913 ...................... 10-43 393-6017........................ 11-5 398-9068 ........................ 8-17 423-0609.......................... 4-9
375-3915 ...................... 10-45 393-6018........................ 11-5 398-9069 ........................ 8-21 430-4716........................ 9-19
375-3916 ...................... 10-51 393-6019........................ 11-5 398-9070 ........................ 8-21 430-4717........................ 9-19
375-3920 ........................ 6-11 393-6020........................ 11-5 398-9071 ........................ 8-13 430-4718........................ 9-19
375-4973 ........................ 3-21 393-6036........................ 11-6 398-9072 .......................... 8-5 430-4719........................ 9-19
375-4974 ........................ 3-21 393-6045........................ 11-6 398-9073 ........................ 8-13 430-4720........................ 9-19
375-4983 ........................ 3-21 393-6053........................ 11-5 399-5367 ...................... 12-43 430-4721........................ 9-19
375-4987 ........................ 3-21 393-6056........................ 11-5 399-5369 ........................ 9-29 430-4723........ 9-5, 9-13, 9-19
375-4990 ........................ 3-21 393-6057........................ 11-5 3B-4504...................1-5, 1-10 430-4724........................ 9-19
375-4994 ........................ 3-21 393-6058........................ 11-5 3E-9860........................ 12-15 430-4726........................ 9-15
375-4995 ........................ 3-21 393-6059........................ 11-5 3K-6060.......................... 1-17 430-5174.......................... 8-5
375-4996 ........................ 3-21 393-6067........................ 11-6 3P-8517.......................... 4-19 430-5176........................ 8-13
375-4997 ........................ 3-21 393-6068........................ 11-6 416-6934 ...................... 12-43 432-922910-12, 10-29, 10-33,
375-4998 ........................ 3-21 394-2327........................ 11-3 417-4883 ...................... 12-37 10-37
375-4999 ........................ 3-21 394-2328........................ 11-3 417-6026 ........................ 9-49 433-4168........................ 4-57
375-5000 ........................ 3-21 394-8731.......................... 8-5 417-9861 ........................ 3-19 435-1082........................ 8-39
375-5001 ........................ 9-53 394-8732.......................... 8-5 417-9862 ........................ 3-19 437-2650........................ 4-17
380-6706 ...................... 10-55 394-8733........................ 1-11 417-9863 ........................ 3-19 437-7751........................ 6-11
383-7332 ........................ 10-9 394-8734.......................... 8-5 417-9864 ........................ 3-19 441-1141........................ 4-17
384-0203 .......................... 4-9 394-8736........................ 4-29 417-9865 ........................ 3-19 441-6962........................ 1-10
384-0204 ........................ 1-11 394-8737........................ 4-29 417-9866 ........................ 3-19 442-0467........................ 2-13
384-0205 .......................... 6-6 394-8738........................ 4-29 417-9867 ........................ 3-19 444-7273........................ 6-33
384-0206 ................. 6-5, 6-11 395-2648.......................... 1-5 417-9868 ........................ 3-19 444-9684........................ 4-29
384-2283 ........................ 12-3 397-4840........................ 6-16 417-9869 ........................ 3-19 450-5971........................ 9-53
384-2284 ........................ 12-3 397-6114.......................... 3-5 417-9870 ........................ 3-19 451-6803........................ 7-19
384-3126 ...................... 10-31 397-6838........................ 3-19 417-9871 ........................ 3-19 451-6804................. 6-4, 6-11
384-3145 ........................ 1-10 397-9109........................ 11-7 417-9872 ........................ 3-19 4520368 ......................... 5-53
385-2632 12-27, 12-55, 12-57 397-9112........................ 11-7 417-9873 ........................ 3-19 4520369 ......................... 5-53
31200255 TL642 14-11

PART NUMBER INDEX
4520370 ......................... 5-53 464-1488 ........................8-43 475-9854 ........................ 6-41 12-22, 12-35,
4520371 ......................... 5-53 464-2028 ..........................8-6 476-0115 ........................ 6-41 12-45
4520374 ......................... 5-53 464-2029 ..........................8-6 476-0116 ........................ 6-41 5K-9107 .................. 4-23, 7-9
4520375 ......................... 5-53 464-2103 12-39, 12-41, 12-43 476-0164 ........................ 6-41 5P-0767 ................ 6-26, 6-30
4520449 ......................... 5-53 464-2105 ......................12-43 476-0165 ........................ 6-41 5P-1507 .................... 4-3, 4-9
4520450 ......................... 5-53 464-3037 ................ 6-5, 6-30 476-0264 ........................ 6-41 5P-2424 ............ 12-31, 12-33
4520451 ......................... 5-53 464-3070 ........................8-13 476-0265 ........................ 6-41 5P-2675 ................ 8-37, 8-39
4520453 ......................... 5-53 464-3096 ......................12-43 476-0266 ........................ 6-41 5P-3741 ........................... 4-3
4520455 ......................... 5-53 464-3476 ........................8-13 476-2944 ........................ 6-17 5P-5931 ......................... 4-21
4520456 ......................... 5-53 464-6357 ..........................8-5 477-9071 ........................ 6-19 5P-8167 ......................... 6-39
4520458 ......................... 5-53 465-0259 .............. 5-19, 5-41 478-7674 ...................... 10-31 5P-8500 1-5, 1-11, 6-17, 6-23
4520459 ......................... 5-53 465-1111 ........................5-51 481-7835 ........................ 6-16 5P-8905 ......................... 9-27
4520461 ......................... 5-53 465-7068 ....... 2-21, 6-6, 6-12 486-3402 ........................ 10-5 5W-868612-23, 12-51, 12-55,
4520462 ......................... 5-53 465-7801 ................ 1-6, 1-11 491-2597 .......................... 3-5 12-57
4520645 ......................... 5-54 465-7966 ................ 6-6, 6-11 491-2599 .......................... 3-5 6C-3220 ........................... 4-9
4520646 ......................... 5-54 465-8282 ........................6-17 493-4131 ........................ 6-42 6I-4039.................. 4-27, 4-29
4520647 ......................... 5-54 465-8283 ........................6-17 493-8931 12-22, 12-25, 12-37 6R-0144 . 10-39, 10-40, 10-55
455-5318 ........................ 6-30 466-8177 ........................3-13 494-0253 ................. 6-5, 6-31 6S-9884 ......................... 3-13
455-5322 ........................ 6-30 469-8719 .............. 6-11, 6-31 494-0254 ........................ 6-30 6V-1051 ............ 12-31, 12-33
456-1514 ...................... 10-53 470-7719 .............. 5-19, 5-41 494-0256 ............... 6-26, 6-30 6V-7978 . 6-4, 6-5, 6-10, 6-11,
456-1517 ...................... 10-49 472-6514 ......................10-37 494-3680 ........................ 4-21 6-12
456-1539 ........... 10-43, 10-45 472-6515 ......................10-49 494-3687 .......................... 8-5 6V-8185 .... 6-11, 7-17, 12-22,
456-1572 ........... 10-33, 10-39 472-7064 .......... 10-33, 10-35 494-3688 ........................ 8-17 12-25, 12-55,
456-1591 ...................... 10-49 472-7937 ........................6-23 495-0013 ........................ 8-31 12-57
456-5420 ...................... 10-57 472-7938 ........................6-23 498-1339 ........................ 11-3 6V-8188 ... 4-21, 12-22, 12-25
457-1229 ........................ 4-21 473-0232 .......... 10-12, 10-29 4B-1274.......................... 8-33 6V-8776 .................. 4-10, 8-5
457-1432 ........................ 4-21 473-3652 ......................10-49 4B-2041................. 6-11, 6-30 6V-8801 ... 10-5, 12-41, 12-45
457-5875 ................. 1-6, 1-11 473-3669 ......................10-49 4B-2047.......6-6, 6-10, 12-23, 6V-8918 ... 4-3, 4-23, 6-5, 6-6,
458-5991 ................. 5-9, 5-33 473-4470 .......... 10-45, 10-53 12-31, 12-33, 6-10
458-5993 ............... 5-13, 5-37 473-4992 ......................10-53 12-51, 12-55, 70023751..................... 12-53
458-6134 ........................ 5-23 473-4995 ......................10-53 12-57 70023758..................... 12-53
458-8915 ...................... 10-49 474-0687 ........................9-19 4D-3120 ................ 6-33, 6-38 7C-4354 ........................... 8-6
459-0425 ............... 5-13, 5-37 475-4181 ......................12-53 4L-6459 ............................ 4-9 7M-8489......................... 4-17
459-3349 ........................ 5-45 475-4182 ......................12-53 4M-0061 4-21, 6-5, 6-6, 6-10, 7N-0718 ......................... 10-9
459-5700 ........................ 6-41 475-4183 ......................12-53 8-15, 8-17, 10-5 7R-0211 ......................... 6-16
460-2707 10-33, 10-37, 10-40 475-4184 ......................12-53 4M-5281 ........................... 4-3 7R-2750 . 10-29, 10-43, 10-51
460-4116 ........... 10-37, 10-49 475-4185 ......................12-53 4M-5282 6-11, 8-3, 8-19, 8-21 7R-2751 ............ 10-39, 10-43
461-1246 ................... 9-3, 9-5 475-4186 ......................12-53 4M-6424 ....................... 12-15 7T-0093 . 10-39, 12-55, 12-57
461-9724 ........... 12-25, 12-33 475-4188 ......................12-53 4M-6425 .. 6-5, 6-12, 7-5, 7-7, 7U-4898 ......................... 1-11
462-0605 ................. 1-6, 1-12 475-4196 ......................12-53 7-11, 7-17, 8-41, 7W-2326 ........................ 4-13
462-5362 ........................ 8-39 475-5421 ......................12-53 8-43 7X-0264 ........... 6-4, 6-6, 7-19
463-0619 ........... 12-31, 12-33 475-5422 ......................12-53 500-9273 ...................... 12-23 7X-0266 ................ 6-38, 8-21
463-0623 ............. 10-5, 12-33 475-5423 ......................12-53 502-1862 ...................... 12-15 7X-0276 ....................... 12-15
463-1960 ................. 6-6, 6-12 475-5424 ......................12-53 506-3896 ...................... 10-12 7X-0290 ........................... 8-5
463-5615 ............... 8-43, 9-22 475-5425 ......................12-53 507-1889 ...................... 10-15 7X-0294 ......................... 6-38
463-5626 ........................ 8-33 475-5426 ......................12-53 507-9408 ........................ 4-35 7X-0347 ........................... 3-7
463-5627 ........................ 8-33 475-5427 ......................12-53 509-1080 ........................ 4-21 7X-0417 ........................... 5-3
463-5636 ........................ 8-13 475-5428 ......................12-53 512-0349 10-39, 10-40, 10-55 7X-0418 ........................... 5-5
463-5637 ........................ 8-31 475-5430 ......................12-53 512-0352 ...................... 10-57 7X-0440 . 4-19, 6-4, 6-5, 6-10,
463-5638 ........................ 8-25 475-5460 ......................12-53 512-1102 ...................... 10-53 6-26, 6-33, 6-38,
463-5823 .......................... 8-5 475-5461 ......................12-53 513-2421 ............... 5-25, 5-47 8-11, 8-15, 8-17,
463-6326 .......................... 6-4 475-5462 ......................12-53 518-9756 ........................ 6-19 8-43
463-6844 ................. 6-4, 6-12 475-5463 ......................12-53 520-9999 ........................ 9-59 7X-0860 ....................... 12-35
464-1257 ................... 4-9, 8-6 475-5464 ......................12-53 521-0000 ........................ 9-59 7X-3359 ......................... 6-33
464-1269 ........................ 4-25 475-5465 ......................12-53 5B-3180..................... 1-4, 1-5 8780031......................... 5-54
464-1415 ................. 4-10, 8-5 475-7134 ......................12-53 5C-2874 .................. 4-7, 10-5 8780036......................... 5-54
464-1485 ........................ 8-43 475-9070 ........................9-57 5C-2890 .................. 4-7, 10-5 8780045......................... 5-54
464-1486 ........................ 8-43 475-9848 ........................6-41 5C-9553 ................ 4-25, 10-5 8780048......................... 5-54
464-1487 ........................ 8-43 475-9849 ........................6-41 5D-03536-10, 6-17, 7-9, 7-11, 8780050......................... 5-54
14-12 TL642 31200255

PART NUMBER INDEX
8780264 ......................... 5-54 91475055 ....................... 5-53
8C-6561 .......8-25, 8-31, 8-43 91475093 ....................... 5-53
8C-80525-15, 5-17, 5-39, 5-41 91475105 ....................... 5-53
8H-5306 ......................... 10-9 91515056 ....................... 5-53
8M-0505 ......................... 8-15 91515066 ....................... 5-53
8M-0547 ......................... 8-15 91535017 ....................... 5-53
8T-0192 .......................... 9-47 91535019 ....................... 5-53
8T-1487 ........................ 12-19 9B-7237 .................. 2-13, 4-3
8T-2501 ........................ 12-18 9M-4584................ 8-15, 9-43
8T-2658 ............................ 4-3 9X-1056 ....................... 10-15
8T-4121 ..............4-3, 4-7, 4-9 KENR6216 ..................... 4-15
8T-4133 ................. 4-7, 12-43 RENR2433..................... 4-13
8T-4136 .. 4-3, 4-7, 4-27, 4-29 RENR2437..................... 4-13
8T-4138 .......................... 1-10 RENR2438..................... 4-13
8T-4139 ............................ 4-7 RENR9961..................... 4-15
8T-4189 ..................... 4-4, 4-9 RENR9965..................... 4-15
8T-4195 .......................... 7-11 SEBU7655 ..................... 4-13
8T-4196 ................. 4-7, 12-43 SEBU8180 ..................... 4-15
8T-4200 ............................ 4-4
8T-4205 ........1-11, 4-25, 10-5
8T-4223 ............................ 4-9
8T-4224 ............................ 4-4
8T-4908 ..................... 4-3, 4-7
8T-4956 .... 4-4, 4-9, 4-10, 8-5
8T-4970 ............................ 1-5
8T-5391 ......6-33, 6-38, 10-21
8T-7008 ............................ 1-5
8T-8730 .10-27, 10-31, 10-33,
10-35, 10-37,
10-39, 10-40,
10-45
8T-8737 ...6-23, 10-12, 10-15,
10-29, 10-33,
10-35, 10-37,
10-39, 10-40,
10-45, 10-47,
10-49
8T-8908 . 6-4, 6-5, 6-11, 6-12,
6-39, 7-3, 7-7,
8-19, 8-23, 8-37,
8-39, 8-41,
12-27
8T-8911 ............8-5, 8-9, 12-9
8T-8912 .......................... 6-30
8T-8919 ............. 12-22, 12-25
8T-9043 .......................... 6-39
8T-9311 ............................ 1-5
8T-9364 ..........6-4, 6-10, 6-30
8T-9367 ..........6-5, 7-17, 8-25
8T-9368 .......................... 8-25
8T-9389 ........................ 12-31
8T-9391 ............................ 4-4
8U-6379 ....................... 12-31
8U-6380 ....................... 12-31
91405035 ....................... 5-53
91405036 ....................... 5-53
91475031 ....................... 5-53
91475032 ....................... 5-53
91475054 ....................... 5-53
31200255 TL642 14-13

PART NUMBER INDEX
14-14 TL642 31200255

31200255

Manuel de Partes TL 642 PDF

Încărcat de

Informații document

Titlu original

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

Manuel de Partes TL 642 PDF

Încărcat de

Drepturi de autor:

Formate disponibile

Parts Manual

October 20, 2006 - A - Original Issue of Manual

-ii TL642 31200255

31200255 TL642 iii

FIGURE NO. TITLE PAGE NO.

4-12 ZF Transmission - Reversing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

6-7 Air Conditioning Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40

FIGURE NO. TITLE PAGE NO.

9-16 Side Shift Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-54

12-10 Boom Lights Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-34

SECTION 14 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

31200255 TL642 vii

FIGURE NO. TITLE PAGE NO.

viii TL642 31200255

1350 ENGINE COOLING SYSTEM 3000 TRANSMISSION & DRIVE LINE

3100 TORQUE CONVERTER, TORQUE DIVIDER,

5800 OTHER CONTROLS

7600 MACHINE ELECTRONIC CONTROLS & DATA

Figure 1-1 Frame Shrouding & Trim

1-2 TL642 31200255

Figure 1-1 Frame Shrouding & Trim (Continued)

31200255 TL642 1-3

Figure 1-1 Frame Shrouding & Trim

1-4 TL642 31200255

Figure 1-1 Frame Shrouding & Trim (Continued)

315-3423 1 LH MIRROR INSTALLATION, (includes items 101 thru 111), B

31200255 TL642 1-5

Figure 1-1 Frame Shrouding & Trim (Continued)

465-7801 1 THERMOFORMED FENDER ASSY, (includes items 301 thru 304) B

1-6 TL642 31200255

Figure 1-1 Frame Shrouding & Trim (Continued)

31200255 TL642 1-7

Figure 1-1 Frame Shrouding & Trim

1-8 TL642 31200255

Figure 1-1 Frame Shrouding & Trim (Continued)

31200255 TL642 1-9

Figure 1-1 Frame Shrouding & Trim

1-10 TL642 31200255

Figure 1-1 Frame Shrouding & Trim (Continued)

465-7801 1 THERMOFORMED FENDER ASSY, (includes items 1151 thru 1154) B

31200255 TL642 1-11

Figure 1-1 Frame Shrouding & Trim (Continued)

1-12 TL642 31200255

Figure 1-1 Frame Shrouding & Trim (Continued)

31200255 TL642 1-13

Figure 1-2 Axle Mounting

1-14 TL642 31200255

Figure 1-2 Axle Mounting

31200255 TL642 1-15

Figure 1-3 Outrigger Mounting, (if equipped)

1-16 TL642 31200255

Figure 1-3 Outrigger Mounting, (if equipped)

31200255 TL642 1-17

This Page Intentionally Left Blank

1-18 TL642 31200255

Figure 2-1 First Boom Section

2-2 TL642 31200255

Figure 2-1 First Boom Section

31200255 TL642 2-3

2-4 TL642 31200255

31200255 TL642 2-5

Figure 2-3 Second Boom Section

2-6 TL642 31200255