PRE - CONTROL CHART (SHAININ) TECHNIQUE:-

1. The Pre - Control Chart is Normally Used in the Control Stage.

2. It is anologous to a traffic control system.
3. The Chart is divided into different zones, namely the Green Zone, the Yellow Zones and the Red
4. First of all the Specification Limits, The Upper Specification Limit (USL) and the Lower Specifica
These are depicted in the Red Lines, the Upper and Lower Extremes.
5. The Green zone is the middle zone and is half of the specification limits. It is the region between
the Lower Yellow Zone Line depicted in Dashed dark Blue Lines. The Average of the specification
depicted by the dashed Dark Green Line.
6. To each side of the Green Zone, are the Yellow zones and are 1/4 th of the specification Limits. T
Lower Specification Limit is called Yellow Zone (-) and the Yellow zone towards the Upper Specific
Zone (+). The Upper and Lower Yellow Zone Lines are depicted by dashed dark Blue Lines.
7. The Out of Upper Specification Limit and the Out of Lower Specification Limit are the Red Zone
8. At the start of the Process five to six points on the CTP or CTQ to be monitored are measured a
9. Set up on the CTP or CTQ measured is OK if Five to Six consecutive points are in the green zon
Yellow Zone and Adjust, the process if two consecutive points are in the Yellow Zones.
10. Once Set - up is approved, then we need only two sample points of the CTP or CTQ being mon
11. Every time two samples are taken and plotted on the Pre - Control Chart and observed for spec
12. Run the Process if both points are in green.
13. Investigate for special causes if one point is in Yellow Zone(s).
14. Reset The Process if one part is in the Red Zone(s).
15. To use the Template feed in the Values of USL and LSL. Measure Six Consecutive samples and
against Y1, Y2,Y3,Y4,Y5 and Y6. Feed the Base value close to LSL.
16. The Chart is ready for interpretation.
17. You have to adjust the scale of the Y - Axis for a clear visibility. One can also adjust the Scale o
increase their length by selecting and double clicking them according to the required visibility and

Worksheets are Password Protected. Use passwd 9872072 to unprotect.

w Zones and the Red Zones.
the Lower Specification Limit (LSL) are plotted.

s the region between The Upper Yellow Zone Line and

of the specification limits is the Target. The Target is

pecification Limits. The Yellow Zone towards the

s the Upper Specification Limit is called the Yellow
k Blue Lines.
mit are the Red Zones.
ored are measured at an Hourly basis and plotted.
are in the green zone. Recount, if one point is in the
w Zones.
P or CTQ being monitored.
nd observed for special Causes.

ecutive samples and Feed the data in the template

so adjust the Scale of the X - Error Bars and can

equired visibility and convinience.
GRAPHICAL REPRESENTATION OF SHAHNIN TECHNIQUE

Feed in Your Data

Here and Pre - Control
BASE POINT 60.000 Chart is Ready for
LSL 65.400 Interpretation. One has to
YELLOW ZONE (-) 69.600
Y1 77.000
adjust the Y Axis Scale for
Y2 73.000 Clear Visibility
Y3 74.000
TARGET 73.800
Y4 72.000
Y5 71.000
Y6 75.000
YELLOW ZONE (+) 78.000
USL 82.200
MAX 82.200 4.440
MIN 60.000

BASE POINT LSL YELLOW ZONE (-) Y1 Y2 Y3 TARGET

60 65.4 69.6 77 73 74 73.8
TECHNIQUE - PRE CONTROL CHART

Y4 Y5 Y6 YELLOW ZONE (+) USL

72 71 75 78 82.2
85

80

77
LSL
75 75 YELLOW ZONE (-)
74 Y1
73
72 Y2
71 Y3
70 TARGET
Y4
Y5
Y6
65 YELLOW ZONE (+)
USL

60 HERE ALL THE SIX POINTS LIE

IN THE GREEN ZONE

55
50 60 70 80 90 100 110 120
 GRAPHICAL REPRESENTATION OF SHAHNIN TECHNIQUE -

Feed in Your Data 15

Here and Pre - Control
Chart Embeded in the
BASE POINT 7.500
Worksheet is Ready for
LSL 7.700 Interpretation. One has to 12.5
YELLOW ZONE (-) 9.450 adjust the Y Axis Scale for 12
Y1 10.000 Clear Visibility,
Y2 12.000 11
Y3 11.000
TARGET 11.200 10 10
Y4 11.000
Y5 13.000
Y6 10.000
YELLOW ZONE (+) 12.950
USL 14.700 7.5
MAX 14.700 1.440
MIN 7.500

5 7 LSL 8
YELLO

BASE POINT LSL YELLOW ZONE (-) Y1 Y2 Y3 TARGET

7.5 7.7 9.45 10 12 11 11.2
TECHNIQUE - PRE CONTROL CHART

15

12.5
12
11
10 10

7.5
HERE 5 POINTS LIE IN THE
GREEN ZONE & ONE POINT LIES IN THE LOWER YELLOW ZONE

5 7 LSL 8 9 10 (-)
YELLOW ZONE Y1 11 Y2 12
Y3 TARGET 13 Y4 14
Y5 Y6 15

YELLOW ZONE (+) USL

Y4 Y5 Y6 YELLOW ZONE (+) USL

11 13 10 12.95 14.7
E

Y4 14
Y5 Y6 15
 GRAPHICAL REPRESENTATION OF SHAHNIN TECHNIQUE -

35
32.5
30
BASE POINT 15.000
27.5 27
LSL 20.000
26
YELLOW ZONE (-) 22.500 25 25
Y1 21.000 24
Y2 20.000 22.5 22
Y3 27.000 HERE THREE POINTS LIE IN THE 21
TARGET 25.000 GREEN ZONE(27,26 &24) AND 20 20
Y4 24.000 THREE POINTS LIE IN THE YELLOW 17.5
Y5 22.000 ZONE(22,21 &20).
Y6 26.000 15
YELLOW ZONE (+) 27.500
USL 30.000 12.5
MAX 30.000 3.000
10
MIN 15.000
7.5
5 14 LSL
YELL

BASE POINT LSL YELLOW ZONE (-) Y1 Y2 Y3 TARGET

15 20 22.5 21 20 27 25
TECHNIQUE - PRE CONTROL CHART

35
32.5
30
27.5 27
26
25 25
24
22.5 22
21
20 20
17.5
15
12.5 HERE THREE POINTS LIE IN THE
GREEN ZONE AND THREE POINTS LIE IN THE
10 LOWER YELLOW ZONE
7.5
5 14 LSL 16 18 YELLOW ZONE
20 (-) Y1 22 Y2 Y3
24 TARGET26 Y4 Y5
28 Y6 30
YELLOW ZONE (+) USL

Y4 Y5 Y6 YELLOW ZONE (+) USL

24 22 26 27.5 30
E

Y4 Y5
28 Y6 30
 GRAPHICAL REPRESENTATION OF SHAHNIN TECHNIQUE -

185

BASE POINT 165.000

180
LSL 170.000
YELLOW ZONE (-) 172.500 HERE ONE POINT LIES IN THE RED
Y1 172.000 ZONE(Y6) THREE
Y2 178.000
POINTS(Y1,Y2&Y5) LIE IN THE
Y3 174.000
YELLOW ZONES AND TWO 175
TARGET 175.000
Y4 177.000
POINTS(Y3&Y4) LIE IN THE GREEN
Y5 179.000 ZONE. NECESSARY ACTION
Y6 181.000 REQUIRED TO CONTROL THE
YELLOW ZONE (+) 177.500 PROCESS AND BRING IT UNDER
170
USL 180.000 STATE OF STATISTICAL CONTROL
MAX 181.000 3.200
MIN 165.000

165 LSL
140 160
YELL

BASE POINT LSL YELLOW ZONE (-) Y1 Y2 Y3 TARGET

165 170 172.5 172 178 174 175
TECHNIQUE - PRE CONTROL CHART

185

181
180
179
178
177
175
174
172
170
HERE ONE POINT(Y6) LIES IN THE RED ZONE; 3 POINTS (Y1,
Y2, Y5) LIE IN THE YELLOW ZONES & 2 POINTS(Y3 & Y4) LIE IN
THE GREEN ZONE. NECESSARY ACTIONS REQUIRED.
GREEN ZONE AND THREE POINTS LIE IN THE LOWER
YELLOW ZONE
165 LSL YELLOW ZONE (-) Y1 Y2 Y3 TARGET Y4 Y5 Y6
140 160 180 200 220 240 260 280 300 320 340
YELLOW ZONE (+) USL

Y4 Y5 Y6 YELLOW ZONE (+) USL

177 179 181 177.5 180
IN

Y4 Y5 Y6
300 320 340