Digital Now!

24-Jan-2019 Jakarta

1 Starting your Digital Transformation Journey

2 Smart Maintenance

3 Technology Updates

4 Dynamic Process Simulation Solutions

5 Control & Operator Performance

6 Cybersecurity & Business Continuity

7 Reliability Solutions
1
Starting your Digital
Transformation Journey
The Next Era of Value Creation Will Be Enabled by Digital Transformation
Adoption of
Best-In-Class
Behaviors
5 ESSENTIAL COMPETENCIES
Incremental Bigger throughout…
Continuous Fewer people….
OF DIGITAL TRANSFORMATION
Improvement Easier Integration….
Automated Workflow
Decision Support
Workforce
Workforce Upskilling
Mobility
Productivity
Change Management
Time

Emerson Innovations Will Power Customer’s Strategies Across Essential Competencies

3
Digital Technology is not new in the Process Automation
but the application space has expanded

ERP Has Automated Business

Since The 80’s (SAP, Oracle)
Enterprise Business Analytics

Existing Spaces Emerging Spaces

MES / APC Asset Performance Platform
IT Historians Complete Digital Twins
Asset Management Machine Learning
OT Simulation Predictive/Prescriptive Analytics
Production Optimization Virtual/Augmented Reality
Energy Management New Sensors
Planning & Scheduling Digitally Enabled Workers
Other L3 / L4 Applications Augmented Reality

Process Digitalization
Since the 70’s (DCS, PLC)
Process Plant Local Analytics

Corporations Use Digital Transformation to address the middle layer

4
How We Control and Improve Operations
in Plants Yesterday and Today

Control Experts
Algorithms Limited
MES Analysis

Production Reliability
Process Safety
Control Energy
Move Valve Mostly
Sensors Start Pump Action
Manual
Etc. Data

Closed Loop Closed Loop

Frequently Openfor
Loop
continuous improvement
How We Control and Improve Operations
in Plants Yesterday and Today

Control Experts
Algorithms Limited
MES Analysis

Process Control/SIS “Non PID” Data; Less

Production
Data; More Frequent, Reliability
Frequent, BIGGER Data
Smaller Data Size, Well
Process
Defined Structure –
Safety
Size, Less Well Defined,
Complex Structure –
Control
Date, Time, Video,Energy
Pic, Vibration
Action, Value Spectrum
Move Valve Mostly
Sensors Start Pump Action
Manual
Etc. Data

Closed Loop Closed Loop

Frequently Openfor
Loop
continuous improvement
Two Platforms - One Architecture
Distributed Control System DCS and Asset Performance Platform APP

L5
Enterprise Zone
SMTP BI KPI ERP VPN
Level 5 Remote Clients
2FA
L4

Business Network
Level 4 Planning CMMS EMIS
Time
Server
DMZ

DMZ Layer
MES HSE/Safety OPTICS RCM
WLC

L3

Site wide
Operations & Control PIMS APC LBook Analytics
Level 2.5/3
L2.5 Process Control/SIS “Non PID” Data; Less
Data; More Frequent, Frequent, BIGGER Data
Area
Smaller
ICSS
Data Size,ICSSWell OPC Size, Less
OPCWell Defined,
Operations & Control
Level 2 Defined Structure Complex Structure
L2
Basic
Operations & Control
Level 1

Process
Level 0
Two Platforms - One Architecture
Distributed Control System DCS and Asset Performance Platform APP

L5
Enterprise Zone
SMTP BI KPI ERP VPN
Level 5 Remote Clients
2FA
L4

Business Network
Level 4 Planning CMMS EMIS
Time
Server
DMZ

DMZ Layer
MES HSE/Safety OPTICS RCM
WLC

L3

Site wide
Operations & Control PIMS APC LBook Analytics
Level 2.5/3
L2.5

Area
OPC OPC
Operations & Control ICSS ICSS
Level 2

L2
Basic
Operations & Control
Level 1

Process
Level 0
 The Plantweb Digital Ecosystem: Enabling Top Quartile Performance With the
Industry’s Broadest Integrated Portfolio of Digital Transformation Solutions

DIGITAL DIGITAL
FOUNDATION TRANSFORMATION

Project, Lifecycle, As-a-

Consulting & Software Connected Services
Services and Educational Shutdowns, Service Cloud-Deployed Asset Expertise and
Implementation Industry Expertise: Digital Strategy Turnarounds, Applications Actionable Insights
Services Projects & Operations & Cybersecurity & Outages
Models

Production
Optimization Personnel Effectiveness Asset Performance Platform Digital Twins
Digitally-Enabled Work Processes Enterprise Analytics & Collaboration Plant & Asset Optimization
Analytics Platforms
Edge, On-Premise,
Operator
and Cloud Performance & Software
Device & Machinery Diagnostics Asset Health Asset Health & Efficiency
Condition-Based Analytics Pre-Configured Analytics Integrated Multi-Asset Analytics
Control & Safety
Systems

Secure Data Integration & Cybersecurity

Secure First Mile
Connectivity SCADA Embedded Security at All Levels
Secure Data Pathways to
Connectivity External Applications and Experts

Measurement Valve Non-Intrusive Radar Pressure Toxic Non-Intrusive

Instrumentation Valves Pneumatics Position Flow Temperature Level Gauge Gas Acoustic Vibration Corrosion Location
Intelligent Pervasive
Data Field
Sensing
Devices
Framework of a Smart Digital Plant

Remote Business and Operation Visualization / Decision Layer Connected

Operations Services

Manufacturing and Operations Management Systems

Manufacturing Production Energy Reliability Analytics and Workforce
Enterprise Systems Planning Management Management Machine Learning Management

PIMS Asset Performance Platform

Digital Production Management Operator + Asset Management

Process Performance Alarm Mobile Mobility and Plant Asset Instrument
Optimization Management Management Workforce Empowerment Management Management

PLC / DCS / SCADA / SIS Infrastructure for Wired / Wireless Data Sources

Smart Field Pervasive Sensing Other Data Sources

Instruments, Valves, Analyzers, Drives, Pneumatics Wired, Wireless etc Video, RFID, Barcode, Portable
Managing Assets in a Plant - Challenges
• Smart Instruments and Equipment are good…if only they don’t talk so much
• “I am Healthy”
• Too many disjointed small solutions
• “Description Not Available”
• “Alert record not empty”
• “HART Comm Error”
• “Fld 3,1,0”? “Fluid INHOM”?

• Too late by the time he realizes

• Too much data…

Managing Assets in a Plant - Wishes
Too much data…
• Smart Instruments and
Equipment are good…if
only they don’t talk so much
• “I am Healthy”
• “Description Not Available”
• “Alert record not empty”
• “HART Comm Error”
• Relevant
“Fld InfoINHOM”?
3,1,0”? “Fluid by
Subscription:
Roles, Asset Type,
Failure Effects
Too many disjointed Too late by the time he
small solutions realizes
Relevant Info to
the Right Person
at the Right Time…
Anywhere – even
One Platform: Open, when on the move!
Consistent health
definitions and asset
hierarchy
 AR – Decision Support for your workforce

Asset Health
Diagnostics
Recommended actions / fixes
Control performance information
Overlay Digital Information on Process values and history
Top of the Physical World for Access to remote experts
increased Productivity, Safety,
Digital workflows
and Insight
Documentation
Educational content
Spare parts lists
Equipment location
Redefining Mobile Workforce with Augmented Reality

Workforce Empowerment TOMORROW:

• Decisions on the move
• Supported by relevant instant info and data
• Augmented Reality!

Shopping Experience TODAY

• Decisions on the move
• Supported by relevant instant info and data
• Augmented Reality!
 Possibilities with AR

Ready access to
diagnostics and
recommendations
from smart field
devices and higher
level analytics

Immediate access to
process values with
IIoT ready
integration with DCS
 AR Technology: Asset and Process Information

Available Data: Available Data：

Secure, mobile access to Secure, mobile access to
• Asset health • Real-time data
• Diagnostics • CHARMs diagnostics
• Vibration data • Displays
• KPIs • KPIs
• CMMS data & alerts • Alarms
• Maintenance records • Trends

Mobile

Plantweb Optics ASIs DeltaV Mobile Connectors

22
Two Platforms - One Architecture
Distributed Control System DCS and Asset Performance Platform APP

L5
Enterprise Zone
SMTP BI KPI ERP VPN
Level 5 Remote Clients
2FA
L4

Business Network
Level 4 Planning CMMS EMIS
Time
Server
DMZ

DMZ Layer
MES HSE/Safety OPTICS RCM
WLC

L3

Site wide
Operations & Control PIMS APC LBook Analytics
Level 2.5/3
L2.5

Area
OPC OPC
Operations & Control ICSS ICSS
Level 2

L2
Basic
Operations & Control
Level 1

Process
Level 0
 Integrated Asset Performance Platform
Health Status CMMS Empowered to Historical & Live
One Consolidated Data Sources for
Platform for all Assets Notifications Integration Collaborate Analytics
Asset Health & Efficiency
Integrated Multi-Asset Analytics

Predictive push alerts to right people

Maintenance Work Order

Asset Health
Pre-Configured Analytics
Enable cross-functions
Heat
Recovery
Collaborations.
Intelligent Message
Coriolis
Routing.

Device & Machinery Diagnostics Advance Asset Analytics

Condition-Based Analytics

Health & Performance of all

Assets in one IIOT Platform
Asset Reliability
Historian
Plantweb Optics Mobile Application –
Global Collaboration in relevant time
Mobile Alerts from All Plant Assets
Integrate all Diagnostic Tools for all Plant Assets
Optics App Alert
L3/4
Rick(Production Manager) Elvin (Reliability Manager) Mani (Machines) Sam (HSSE)
(health security safety environmental)
Optics Asset View
Object(desktop)
database Present different Views according to roles
Collaboration
Asset Health
ELVIN
Consolidation SAM
SECURE 1ST MILE

L2.5 Device Manager

Ralph (Process
Joel (Outside Operator)
Engineer)
L2
Ian (Instruments)
 April 2019

Workflow With CMMS

Step 1 Step 2 Step 3
User flags an asset and Notification is sent Notification number confirmed to
describes the issue to SAP or Maximo Plantweb Optics from CMMS

OR or
Notifications are
automatically
created when an
asset above defined
priority goes below Collaboration Notify SAP
a defined health
score

Health Information Plant Dashboard

Step 5 Step 4
Notification is removed Work order status is monitored in
when notification is Plantweb Optics
closed in SAP
 Key Roles empowered by Optics

Field Engineer

Reliability Manager/
Optics Benefits:
E&I Manager Asset Specialists
- Ease of capturing field
observations and Collaborate - Rotating Equipment Specialist
Optics Benefits: - Instruments and Valves Specialist
Health & Performance of all Plant Assets in with specialists to resolve asset
issue. - Static Equipment Specialist
One Platform, with One mobile app.
- All information related to each Optics Benefits:
- Machinery, Valves, Devices, Static EQs. asset is available in mobile App.
- Receive timely Predictive Asset Alerts - Monitor multi-sites Asset Health
- Achieve High Availability - Perform remote diagnostics of Asset Health Alerts
- Trigger Maintenance Work Notification from Mobile

HSE Manager / HSE Engineers CMO/Plant Manager

Optics Benefits: Optics Benefits:
- Get Predictive asset failure alerts that will - Greatly reduce unplanned downtime due to
affect Health, Safety and Environment. predictive asset health alerts.
- Achieve high productivity at low maintenance
cost.
 Plantweb Optics Dataflow

CMMS

Asset Performance Platform Asset Reliability

Enterprise Analytics & Collaboration
Plantweb Optics
Historian

AMS AMS Emerson

Plantweb Plantweb
Device Machinery Wireless
Advisor Insight
Manager Manager Gateway

Plantweb Optics is an Asset Performance Platform.

It will continue to expand to more data sources and functionality.
 April 2019

Plantweb Optics Historian Functionality

 April 2019

Document Links and Photos

Spring 2019 release

 Available Now
Available 2019

Plantweb Optics - Asset Optimization Platform Available in 2020+

Asset Class
Asset View / Phone Augmented KPI Apps
Explorer App CMMS Reality Dashboards
• Plantweb Insight
• OSI PI – AF
3rd Party • Connected
• Operational
Connections • Work Order Services
Effectiveness
• Dashboard • Multi-Site Automation • Workflows
• MTBF
• Messaging • Personalized • SAP • Diagnostics
• Mean Time to
• Explorer • Workflow • Maximo • 3rd Party (GE,
Repair
• Legacy Systems • Configurator • Notifications Electrical, IR,
*Asset Source
• Field Devices Interface
Oil, Ultrasonic,
Other Device
Database and Framework Management)
Process Data OPC
Modbus
ASI* • AMS Device
• DCS Manager
• SIS • Asset Framework • User Manager • Alert Handling
• AMS Machinery
• PLC • Asset Definitions • Persona Definitions • Connector Manager
Manager
• Electrical
Systems Workflow Engine Historian Analytics Packaged Apps
Asset Data
• Structured, • FMEA • Health Advisor • Wireless
Unstructured • Rule-based • Performance Gateway
• Operator
Data • Machine Learn Advisor
Rounds
• Rules Engine • Root Cause • Energy Advisor • Obsidian
• Procedure
• Trend Charts • Asset Models • GLO Advisor • DCS, SIS, PLC,
Automation
etc.
Plantweb Optics
Aggregates All Asset Data on one platform

Plantweb Enterprise Application

Optics (Cloud Enabled)

AMS Machinery Manager AMS Device Manager

Machinery Condition Monitoring Device Condition Monitoring
Wireless
Gateway

Pipeline

Location HEX Steam

Plantweb Insight Plantweb Advisor

Analytics for Specific Assets Enterprise-Wide Analytics
Asset Criticality and
Machinery Health Monitoring

Turbines, Compressors, Generators

Motors, Gearboxes, Pumps, Fans, Blowers

Spared Equipment

Run to failure, Low Maintenance

Plantweb Optics
Aggregates All Asset Data on one platform

Plantweb Enterprise Application

Optics (Cloud Enabled)

AMS Machinery Manager AMS Device Manager

Machinery Condition Monitoring Device Condition Monitoring
Wireless
Gateway

Pipeline

Location HEX Steam

Plantweb Insight Plantweb Advisor

Analytics for Specific Assets Enterprise-Wide Analytics
Device Diagnostics with AMS Device Manager
Monitoring and
Diagnostics
Calibration and
Configuration Documentation
Management

Emerson Control
Multiplexers and Fieldbus
Systems Gateways
DeltaV, Ovation and ROC

Emerson Wireless
Gateways 3rd Party Systems
ABB 800XA, Kongsberg Maritime
1420, 1410 and 1552
Siemens PCS7, Honeywell FDM

AMS Trex Fire and Gas Systems

Det-Tronics EQP

Calibrators Modems
HART, Profibus
Plantweb Optics
Aggregates All Asset Data on one platform

Plantweb Enterprise Application

Optics (Cloud Enabled)

AMS Machinery Manager AMS Device Manager

Machinery Condition Monitoring Device Condition Monitoring
Wireless
Gateway

Pipeline

Location HEX Steam

Plantweb Insight Plantweb Advisor

Analytics for Specific Assets Enterprise-Wide Analytics
 Industry’s Broadest Sensing Portfolio

Pressure Transmitters Totalizing Temperature Discrete Acoustic Vibration

Gas Monitor
and Gauges Transmitter Transmitters Transmitter Transmitter Transmitter

Guided Wave Vibrating Fork Corrosion Monitoring Dam

Tank Gauging Position Monitors
Radar Liquid Level Switch Transmitters Monitor

Emergency Relief Critical Asset WirelessHART® Plunger

THUM Adapter Location
Valve Monitoring Power Meter Arrival
How Plantweb Optics will change you work
• Before: Manage multiple asset software from
multiple vendors
• Now: One platform to define, manage all assets in
your plant in a consistent way: health index,
hierarchy, composite assets

• Before: Swamped and spammed with alerts/prompts

from many assets and people
• Now: Optics persona definitions for all personnel:
role, function, failure effect for optimized notification
via subscription

• Before: Lots of paper work and manual process

before a work order request can be made. Manual
tracking of work order progress
• Now: Configurable work order auto request
depending on asset criticality and health status
 SAFETY RELIABILITY
Zero injuries. Zero incidents. No unplanned downtime at minimal cost

• Employees removed from hazardous activities • Analytics predict health of all equipment
• Constant monitoring of worker and plant health • No reactive repair: pre-failure corrective
• Threat prevention and response – cyber, action by automated closed-loop systems
physical – is automated, part of culture A ROADMAP • ‘Avatars’ perform field tasks
NEEDS A DESTINATION
THE GOAL OF
DIGITAL
ENERGY &
PRODUCTION TRANSFORMATION
EMISSIONS
Production optimized to market conditions Recognized sustainability leader

• Continuous visibility enables active business • Continuous analytics predict and prevent
management releases
• Business areas optimized in real-time across • Energy consumption measured and
interconnected systems dynamically optimized with production
• Predictive digital twins enable exception • Energy sources balance business and
management along entire value chain shared community goals

Empowered workers drive even more value

• All routine tasks automated: • Collaboration embedded in • Faster, better decisions • Career-long development
WORKFORCE staff takes larger role in
meeting KPIs
culture and work processes supported by analytics
and on demand expertise
and certification through
virtual tools
 SAFETY & SECURITY RELIABILITY

Emerson BUSINESS
DRIVERS
Announces a
Clear & Actionable
DIGITAL
TRANSFORMATION
ROADMAP

PRODUCTION ENERGY & EMISSIONS

BUSINESS
ENABLERS
ORGANIZATIONAL
EFFECTIVENESS SYSTEMS & DATA
DIGITAL SAFETY & SECURITY RELIABILITY
TRANSFORMATION
ROADMAP Alarm
Management
Physical
Security
MRO / Spares
Management
Work
Management

Process Reliability Work

Cybersecurity
Safety Strategy Identification

Personnel
Safety
BUSINESS
The Capability DRIVERS
Dimensions Detail Control &
Production Emissions
Planning & Monitoring &
Optimization
Specifically What is Scheduling Compliance

Needed to Improve Fiscal &

Regulatory
Quality Energy
Management Management
Performance Reporting

Storage,
Operations Resource
Movement &
Management Efficiency
Logistics

PRODUCTION ENERGY & EMISSIONS

Training &
Change Personnel Analytics, Data Architecture
Competency
Management Productivity Reporting, & KPIs & Governance
Management
BUSINESS
ENABLERS Knowledge Continuous IT-OT Business Process Enabling
Management Improvement Alignment Automation Infrastructure
ORGANIZATIONAL EFFECTIVENESS SYSTEMS & DATA
DIGITAL
TRANSFORMATION
SAFETY & SECURITY RELIABILITY
ROADMAP

BUSINESS
The Roadmap Process DRIVERS
Defines the Starting
Point for Each Unique
Journey

PRODUCTION ENERGY & EMISSIONS

BUSINESS
ENABLERS
ORGANIZATIONAL
EFFECTIVENESS SYSTEMS & DATA
Digital Jumpstart Methodology

Visioning Workshop Design Implementation

Discovery & Current State Capability Mapping Solution Installation

Value Proposition & Functional Design

Offline System Setup
Business Case Specification

Define Success Criteria Detailed Design Online Validation

Establish the Path Forward Implementation Preparation Sustainability

Deliverable Deliverable Deliverable

Project Plan Detailed Design Operational System

Emerson Confidential 52
Emerson is
UNIQUELY POSITIONED TO ACCELERATE
NUMBER OF
DIGITAL TRANSFORMATION SUCCESS: RESOURCES
PROVEN RESULTS, ACTIONABLE ROADMAP
INDUSTRY EXPERTISE 100+
OVER 125 140+ $1B & COUNTING Operational Certainty
Consultants
Active or executed Operational Value Improvement Quantified value

100+
Certainty Workshops in 2018 Practices delivered to customers

IMPLEMENTATION Solution architects

& IIoT integration
engineers
37,000+ over 175 integrated 30,000+ 1,700+
wireless reliability applications condition based digital 5,100+
networks & platforms deployed analytics packages twins deployed Project engineers

PARTNERSHIPS 5,100+
Service engineers

53
Smart Maintenance
Maintenance!

IIOT-enabled
Expertise is criticalCollaboration
when you need it!
YOU
• Real-time
It is costly toand On-demand
develop experts andData
hard Collection
to retain them
IIOT-enabled
Collaboration

• Even if you have experts, many of them spend up to
60% Data
of theirOrganization
time collecting and
and organizing
Reporting data


• Experts must FOCUS on value-added analysis and
decision-making
Analysis and Decision Support
Elements of Smart Maintenance

System Health
Evaluation YOU
System Lifecycle Management
On-site Maintenance
(by Certified Engineers)
Update-based Risk
IIOT-enabled Management
Emergency and Incident Collaboration
Response
Reliability and Lifecycle
Consulting
Real-time Monitoring
System Health Evaluation via
Site Evaluation Service

Site Evaluation Service • Evaluation of various dimensions

against Emerson Best Practices
System or industry standards
Lifecycle and
Health
10
• Diagnosis of the DeltaV system’s
Asset
Management
9
8
Cybersecurity current state
7 Management
Solution 6
• Recommendations on how to
5

Workforce
4
3
2
Spare Parts close identified gaps
Development 1 Management
0

Control Data
Performance Management

Power and Alarm

Grounding Management
System Health Evaluation
via Health Score

A measurement of your your risk

level in these areas:

• Knowledge Base action

• Software Update
• Asset Lifecycle
• Service Calls
• System Maintenance Findings
• Real-time Alerts
Elements of Smart Maintenance

System Health
Evaluation YOU
System Lifecycle Management
On-site Maintenance
(by Certified Engineers)
Update-based Risk
IIOT-enabled Management
Emergency and Incident Collaboration
Response
Reliability and Lifecycle
Consulting
Real-time Monitoring
Scheduled System Maintenance
• Standard Maintenance
Process
• Delivered by Certified
Emerson Experts
• Uses global standard
Service Application
 Preventive Maintenance by Emerson Certified Engineers
www.emerson.com/SSM

Other Service
Emerson

Customer
Provider

Internal
Type Of Training /
Certification

DeltaV Training Courses  

DeltaV Maintenance
Training & Certification
(Exclusive)

• Exclusive maintenance tools 
• Exclusive maintenance
procedures & health checks 
• Preventive maintenance
best practices 
• Guardian Support
web portal integration
• Consistent reporting

Minimize your risk with Emerson Engineers certified to use exclusive tools and methodologies
Elements of Smart Maintenance

System Health
Evaluation
YOU
System Lifecycle Management
On-site Maintenance
(by Certified Engineers)
Update-based Risk
IIOT-enabled Management
Emergency and Incident Collaboration
Response Reliability and Lifecycle
Consulting
Real-time Monitoring
Emergency and Incident Response

• Control system experts provide

local language onsite or remote
assistance

• Immediate after-hours; 24/7

availability with priority response

• Can be combined with an existing

annual service agreement
Elements of Smart Maintenance

System Health
Evaluation
YOU
System Lifecycle Management
On-site Maintenance
(by Certified Engineers)
Update-based Risk
IIOT-enabled Management
Emergency and Incident Collaboration
Response Reliability and Lifecycle
Consulting
Real-time Monitoring
System Health Monitoring Connected Services

Controllers
DeltaV PCs
• Continuous 24x7x365 health
Non-DeltaV PCs
Switches checks
CIOCs
• Automatic diagnosis and alerting
WIOCs
DeltaV SIS
Firewalls
UPSs
Virtual Studio
Elements of Smart Maintenance

System Health
Evaluation
YOU System Lifecycle
Management
On-site Maintenance
(by Certified Engineers)
Update-based Risk
IIOT-enabled Management
Emergency and Incident Collaboration
Response Reliability and Lifecycle
Consulting
Real-time Monitoring
System Lifecycle Management
System Lifecycle Management
System Upgrades

• Standardized, proven, global process leveraging tools and best practices with certified
Engineers
• Thorough KBA analysis
• Online upgrade option to match plant availability needs
• Upgrading improves your system’s cybersecurity posture

Upgrade evaluation, testing, planning, and implementation for DeltaV system hardware and software.
Emerson Confidential 19
Elements of Smart Maintenance

System Health
Evaluation
YOU System Lifecycle
Management
On-site Maintenance
(by Certified Engineers) Update-based Risk
IIOT-enabled
Emergency and Incident Management
Collaboration
Response Reliability and Lifecycle
Consulting
Real-time Monitoring
KBA’s / MS Patches -- Tested, Matched and Delivered
Elements of Smart Maintenance

System Health
Evaluation
YOU System Lifecycle
Management
On-site Maintenance
(by Certified Engineers) Update-based Risk
IIOT-enabled
Emergency and Incident Management
Collaboration
Response Reliability and
Lifecycle Consulting
Real-time Monitoring
System Reliability & Lifecycle Consulting
Lifecycle
Strategy
Consultation on
Knowledge Governance and
Base Articles Escalation
(KBAs)

Industry Customer Dedicated

Benchmarking Standards,
and Best Value Processes and
Practice Sharing Manager Tools

Root Cause
KPI Dashboard
Analyses

Collaboration
Platform

Guidance on your journey to best-in-class system reliability

Dedicated Standards, Procedures and Tools
• KPIs (Key Performance Indicators)
• Root Cause Analysis Process
• Spare Parts Management Process
• KBA (Knowledge Based Articles)
Analysis and Consultation
• Addresses any Customer Standard,
Procedure or Tool required

Standards, Procedures and Tools allow for consistent

execution of processes, repeatable and coachable
Elements of Smart Maintenance

SureService
System Health
Evaluation
YOU System Lifecycle
Management
On-site Maintenance
(by Certified Engineers) Update-based Risk
Guardian Support
Emergency and Incident Management
Digitally-Enabled Platform
Response Reliability and
Lifecycle Consulting
Real-time Monitoring

SureService = Guardian Enabled = Smart Maintenance

Technology Updates
 Built for Integration
Native Digital Busses
Embedded APC
I/O On Demand
Electronic Marshalling
Wireless
PK Controller
Secure Out-of-Box
DeltaV Mobile Function Blocks
Modern Operations Experience Ethernet Highway
IIoT Enabled COTS Technology

Built for Batch

Class-based Hierarchy
Modular Architecture

Easy Virtualization
DeltaV SIS Electronic Marshalling
Device Templates
Smart Commissioning

Emerson Confidential
DeltaV v14 Highlights
Cybersecurity New Operations Experience Information at Your Fingertips

DeltaV Live DeltaV Mobile

Powerful Standalone.
Easily Integrated. Distributed CHARMS Smart Commissioning

PK Controller 12 CHARM IO Junction Box Smart Commissioning

Improved Simulation
IIoT Enabled Flexible System Expansions Capabilities

Electronic Marshalling and Wireless

OPC UA Integration for M-Series Controllers Simulation Enhancements

Emerson Confidential
CYBERSECURITY ENGINEERING HARDWARE OPERATIONS
Continuing
The information
our investment
and/or New features and The new PK controller is Mobility and a new modern,
opinions
in systemexpressed
hardening,in this applications focused on powerful standalone and built-for-purpose operations
presentation are those
defense-in-depth strategy
of engineering productivity easily integrated and experience
and
the authors
certifiedand
security
do not and performance continued investment in
necessarily represent official M-series hardware
policy or position of the
Emerson Global

Emerson Confidential
Certified Cybersecurity

ISASecure SSA Level 1

certification!

Functional Security Assessment for Security Development System Robustness

Systems and Embedded Devices Lifecycle Assurance Testing

Independent
Domain Hardening
Controller
CYBERSECURITY ENGINEERING HARDWARE OPERATIONS
Continuing our investment New
The information
features andand/or The new PK controller is Mobility and a new modern,
in system hardening, applications
opinions expressed
focusedinon this powerful standalone and built-for-purpose operations
defense-in-depth strategy engineering
presentation productivity
are those of easily integrated and experience
and certified security and
the authors
performance
and do not continued investment in
necessarily represent official M-series hardware
policy or position of the
Emerson Global

Emerson Confidential
OPC UA Enables Industrial IoT Strategy
Reliability Cloud Apps

Improved security
HMI
Analytics

Scalable capacity

Easy migration from OPC

Classic

Historian

Application Stations
Professional Plus

PK Controller

EIOC

Emerson Confidential
Smart Commissioning

Emerson Confidential
 .

CYBERSECURITY ENGINEERING HARDWARE OPERATIONS

Continuing our investment New features and The new
information
PK controller
and/or is Mobility and a new modern,
in system hardening, applications focused on powerful
opinions expressed
standalone inand
this built-for-purpose operations
defense-in-depth strategy engineering productivity presentation
easily are those
integrated and of experience
and certified security and performance continued
the authorsinvestment
and do notin
M-series
necessarily
hardware
represent official
policy or position of the
Emerson Global

Emerson Confidential
DeltaV PK Controller
Powerful Standalone. Easily Integrated.
The newest controller in the DeltaV family

A new way to automate large

plants with skid units

A fit-for-purpose method of using

DeltaV in smaller control applications

A simplified method of controlling

Ethernet devices within your plant
DeltaV PK Controller
Powerful Standalone. Easily Integrated.
Combines control capabilities of controller
with Ethernet device integration of EIOC

Multiple sizes (100, 300, 750, 1500 DSTs)

Works with all I/O (M-series, S-series,

CIOCs, WIOCs, CSLS and SLS1508)

Can be easily merged into a DeltaV System

OPC UA and Ethernet protocols

Emerson Confidential
Powerful Standalone

DeltaV Standalone DeltaV Standalone DeltaV Standalone

with HMI Batch

Emerson Confidential
Easily Integrated

PK Merge Utility Graphics

incorporates skid portability
databases into
ProPlus database

DeltaV Operator Panels become

DeltaV Operator Stations

Emerson Confidential
CHARMs Electronic Marshalling

Conventional Way The Better Way

 Easy and fast project execution

 Entire subsystems eliminated
 Automatic Device & Control Addressing
 Standardized Termination Cabinets or JB
Value Proposition
Classic Solution (DeltaV < 11 and competitors) LABOR CAPEX
REDUCTION REDUCTION
Multicore ($7/ft)

Traditional Wiring
Based on a typical 5,000 I/O installation
4,000ft 200ft

Disruptive Electronic Marshalling (phase 1); 2015 (60,000 screws)

(Cabinet Design 5,000 hrs) (158 miles multicore wire)
(Cabling 800 hrs) +1.9 miles FO
Fiber optic ($3/ft)
$ 580K LABOR $5.8M CAPEX

Disruptive Electronic Marshalling (phase 2); 2018 30ft (60,000 screws)

170ft
(Cabinet Design 5,000 hrs) (158 miles multicore wire)
(Cabling 4,133 hrs) +1.9 miles FO
Copper Ethernet ($1/ft)
(161 miles ds copper wire )
+ 3.3 mile cu ethernet

$ 913K LABOR $6.6M CAPEX

Electronic Marshalling with Distributed CHARMs

Enables Full Value of Smart Commissioning

Estimated 4,500 Hour Savings on a Project with 2,000 devices

Emerson Confidential
CYBERSECURITY ENGINEERING HARDWARE OPERATIONS
Continuing our investment New features and The new PK controller is Mobility
The information
and a new
and/or
modern,
in system hardening, applications focused on powerful standalone and built-for-purpose
opinions expressed operations
in this
defense-in-depth strategy engineering productivity easily integrated and experience
presentation are those of
and certified security and performance continued investment in the authors and do not
M-series hardware necessarily represent official
policy or position of the
Emerson Global

Emerson Confidential
DeltaV Mobile
Process Engineer Plant Manager Safety Engineer Operations System Admin
How is my unit What is the status of What is the status of What are my critical What is the health of
operating? my critical KPIs? my SIFs? alarms? my DeltaV hardware?

Emerson Confidential
DeltaV Mobile Release 2

Easily integrate data and receive alerts from non-

DeltaV systems

Tablet support

Escalate issues to the right people at the right

time

Take ownership of an event by claiming it in-app

Enhanced trending
DeltaV Release Timeline

v13.3.1 V14.3 v14.3.1

2017 2018 2019 2020

DeltaV Mobile DeltaV Mobile R2 DeltaV Mobile R3 V15.3

V15

Emerson Confidential
Emerson Confidential
Dynamic Process Simulation
through Digital Twin
Digital Transformation of the Process Industries
Adoption of
Best-In-Class
Behaviors 5 ESSENTIAL COMPETENCIES
Incremental OF DIGITAL TRANSFORMATION
Continuous
Improvement Automated Workflow
Decision Support
Workforce
Workforce Upskilling
Mobility
Productivity
Change Management
Time

Emerson Digital Twin Technology – Enabling Technology for Digital Transformation

Presentation Name 2
Process Industry Production Losses

Presentation Name
Why Digital Twin?

Pilot – over 100 variables Operator – over 1000 variables

Presentation Name
The Digital Twin - Building blocks for Project and Operational Certainty

Project Certainty Operational Certainty

Plan and Execute – 1- 5years Operate and Maintain -- 20-40 Years

Pre-FEED / Shutdowns,
Appraise Execute Startup HandOver Maintenance & Optimize, Expand &
FEED Turnarounds,
Repair Upgrade
& Outages

• Reduce Complexity • Improve Reliability

• Eliminate Risk • Optimize Production
• Accomodate Change • Minimize Emissions
• Ensure Safety

Presentation Name
 A DIGITAL TWIN…
Maximize the Digital Twin Investment Value
Engineering Process Operator Training Process Represents assets in the
Environment Control Design Simulator (OTS) Optimization physical world with a
digital model
control systems virtual training to develop and test
connected with experts, design, build, and test prepare operators for process improvements
regardless of location control strategies abnormal situations off-line Looks and feels like the
real environment
Operating Models Process Dynamics

Data Structures Physical and Operating Parameters, Configuration Data Simulates that model
forward with varying
degrees of fidelity

Is NOT just a data model.

It must include relational
interaction

Connects with relevant

time data to ensure the
model mirrors reality
Presentation Name
Emerson Digital Twin
Technical Scalable
Process Total Cost Seamless
Platform
Modeling Ownership Integration
Leadership

Engineering Station Instructor Station Operator Station

MimicTM
Other Control OTM Test Bench
System Simulator
HMI HYSYS Process Models DeltaV Operate
Link

Control IO / Equipment Control

Modules Models Modules
Other SIO DeltaV SIO
IO Registers DeltaV DST
Bridges Bridge
Presentation Name
Building Emerson Digital Twin

Simulate
Virtual Controller

MimicTM

Dynamic Process,
IO Simulation
Presentation Name
 Digital Twin Cloud Vision
Control Engineer (Traveling New Operator (at
at Philippine) Malaysia)
DIGITAL TWIN

1 ???

Senior Operator (at China)

Presentation Name
Emerson’s DeltaV Simulate/Pro
DeltaV Simulate/Pro can be built independently with dynamic simulation
– Training functionalities embedded
– Configuration and graphics identical to live plant system, scalable system
– Standalone and multi-node simulation solution
– Used for control system test
– Used for advanced control software test (MPC, Adaptive Control, etc.)
OSN OSN

Mimic Server

Standalone PC
Instructor PPN ASN ASN
Standalone (DeltaV Station
Simulate or/and MimicTM ) Multi-node (DeltaV Simulate multi-node
PPN/OSN/ASN and MimicTM)
Presentation Name
 MimicTM
MimicTM – Foundation for Lifecycle Performance
• First principle models (unit
operations, process equation of
state, thermodynamics packages,
…, etc.)
• Automatic Integration with DeltaV
• Easy to use, easy to maintain
– Multi-threaded 64-bit real-time simulation
engine
– Virtual ready – VMWare, Hyper-V
– Multi-User Support
– Multi-Platform Control System Support
(DCS, PLCs)
– Open – SQL, XML, OPC UA, OPC DA
• Lowest Lifecycle Cost

Presentation Name
 MimicTM
Tools for Operator Training (Operator Training Manager)

Presentation Name
 New Link Between Mimic and HYSYS
The first joint
product development
between Emerson
and AspenTech A B C A B C
creates a
seamless, scalable Distributed Control Systems Programmable Logic Controllers

DIGITAL TWIN
Mimic HYSYS Link

Aspen HYSYS Mimic Simulation

Software

Presentation Name 13
Selective Use of Low / Medium / High Model Fidelity

Digital Twin Process Modeling

High Fidelity High Fidelity Kinetics, Thermodynamics, Hydraulics

Medium Fidelity Medium Fidelity Equipment Models, Mass Heat Balance

Low Fidelity Low Fidelity Instruments, Valves, Motors, Drives

MimicTM Simulation Aspen HYSYS

The right model provides the

+ Unit Operation Library realism required to meet
performance and lifecycle
+ Realistic Dynamics costs goals

Presentation Name
Emerson Digital Twin Reference
• Houston Area Petrochemical Plant
– 20 year old plant with no operator with startup
experience
– Control design issues preventing a safe startup
– Issues resolved before shutdown!
– Estimated savings $2MM

Presentation Name 15
Emerson Digital Twin Reference

• Dow, Multi-product specialty chemical plant, Bayport, TX

– Plant Requirements
• Underperforming plant due to batch control design
• Needed ”sandbox” to develop, test new design without affecting production
– Lifecycle Dynamic Simulation Solution
• P1 – Simulator Infrastructure, Medium Fidelity “Dynamic Core” Model
• P2 – High Fidelity Reactor Models
• P3 – More High Fidelity and Medium Fidelity Models, Operator Training
– Results 16

• New batch designs tested, installed

• Operators trained on plant operations

Presentation Name
Virtual Reality (VR) and Argument Reality (AR)

VR –
“Hands-on” in safe environment
powered by DeltaV Simulate/Mimic
Static model generated from 3D
FUTURE CAD model
CLOUD HOST VIRTUAL OPC links to DeltaV Controls /
REFERENCE
SITE
Mimic Simulated Values ….. OPC

DeltaV™ digital twin

Mimic™ Dynamic Simulator
AR –
Support people in the field
Software-as-a-Service
Powered by Plantweb Optics
Empowered workforce in the field
Info, notifications, asset status while
in the field
PHYSICAL
…..
SITE
Presentation Name
Emerson Digital Twin with VR

Simulate
Virtual Controller

Virtual
Reality

MimicTM
Dynamic Process,
IO Simulation
Presentation Name
Field Operations Training - Immersive Simulator with VR
Digital Foundation for Evolving Needs:
• Maintenance
• Reliability
• Education
• Performance
FUTURE
VIRTUAL
REFERENCE SITE

DeltaV™ digital twin

Mimic™ Dynamic Simulator
101010101
0101010

Specific Scenarios to use Digital Twin with VR:

• Crisis Response; Abnormal Situation Intervention
• SOP Change Management
• Field Operator Training
• Pre Turnaround Briefing
PHYSICAL SITE
• Any field intervention that has significant risk..
Presentation Name
Control & Operator Performance
(COP)
Control & Operator
Performance
Introduction
 Control and Operator Performance
Services
• Advanced Control and Optimization
• Alarm Management
• Operational Log and Shift Handover
Management
• Advanced Operator Graphics
Safety, Process Reliability, Profitability
DeltaV and any systems
Emerson Confidential
Software Solutions
Performance
• DeltaV Insight /Entech /Adapt /PredictPro
/Neural /Batch Analytics/Control Dynamics
/(aspen DMC/Inferential/Watch)
• AgileOps / DeltaV Analyze
• Logbooks
• Interface Dynamics/(DeltaV Live)
Safety, Process Reliability, Profitability
3
Alarm Management
 Alarm Management Goals

Most important for alarm management is to

provide for the operators...

Not just the consistent and

Alarm unified safely and achieve
reduction of reliable action
standard and efficiently operate productivity and
alarms but event notification
compliance the process profitability
quality alarms interface

Emerson Confidential 5
 Comparison of Methodologies
Point Summary ISA 18.2 Metrics Dynamic Static Bad Actor
Rationalization Rationalization Management
Number of Areas 2 2 2
Points 3641 3327 2552
3rd Qtr 2010 6 4 5 12
Avg Alarm Rate per Hr

4th Qtr 2010 6 4 6 26

Avg Alarm Rate per Hr

3rd Qtr 2010 <=60 39 1266 402

Peak Alarm Rate per Hr

4th Qtr 2010 <=60 42 702 854

Peak Alarm Rate per Hr

*Does not meet ISA 18.2 performance metrics

Only dynamic rationlization can achieve 18.2 metrics for all modes of unit operation
Emerson Confidential 6
 Alarm Management
Common Challenges Analytics
Philosophy and Right Analytics
• Human factors, including poor alarm
systems, are responsible for 70-80% Rationalization Always /
Right Philosophy Continuously
of incidents causing loss or injury*
- Emerson Services - AgileOps (AD,
• 90%+ do not meet standards - AgileOps (philosophy and MCSD)
*References can be found here and here rationalization, AD, MCSD, LM,
- DeltaV Analyze
DM, Event KPI)
Key Features Monitor and
• Turn-key alarm management Enforce Monitor
services for new or existing plants DCS changes and
Enforcement of
• Dynamic Pre-Rationalization saves Operations approved,
up to 60% of customer time Right Alarms Always rationalized alarm
• Continuous KPI monitoring against / Continuously settings based in
industry standards including ISA 18.2 - AgileOps (LM, DM, Event master alarm
and IEC 62682 KPI) database
• Dynamic alarm management in real- - DeltaV - AgileOps (Event
time eliminates alarm floods - Alarm Help KPI)
- Alarm Mosaic
Alarm Management Lifecycle

Alarm rationalization plus continuous dynamic alarming against industry KPI’s delivers the full solution.
Emerson Confidential 7
 Are your Alarms being Manageable?

Which one is to afford the operator to be able to make good decisions and to effetctively
Emerson Confidential
operate the plant? 8
DeltaV Alarm
Management
 Alarm Help
• Single mouse-click to view pre-supplied approved
alarm response instructions/procedures
• In-context operator guidance for a consistent correct
alarm response
• Enables knowledge capture from senior operators
via DeltaV Operate
• Real time alarm state indication
• Accessible from detail displays for times when the
alarm is not active.
• Separately downloaded to workstations without
effect on control modules

Alarm help can be improved progressively by knowledge accumulation of experienced

Emerson Confidential Operators. 10
 Alarm Mosaic
A layer of defense against
alarm floods that happen
despite rationalization and
dynamic alarming:
Intuitive graphical view of current active alarms
• Provides dynamic Alarm activation history view based on the Event Journal
visualization of current active Zero configuration
alarms
• Every active alarm is visible,
presented as icons (Icon color
and shape designate alarm
priority) for pattern recognition
• Operators can quickly
evaluate relationships
between control actions and
alarms, identify floods verse
control actions
• Alarm characteristics view
identifies traits by the alarms,
source, classification, etc.
Emerson Confidential 11
 Alarm Mosaic
No Alarm Mosaic Adopt Alarm Mosaic
No Situational Awareness Intuitionistic Situational Awareness

Emerson Confidential 12
 DeltaV Analyze
• Native interface to DeltaV Event Chronicle or Plant Event Historian for secure reliable data
acquisition and no integration worries
• Easy identification of bad actor alarms
• Intuitive point-and-click analysis of alarms, user actions and system events
• KPIs for alarm system performance monitoring

KPI Metrics

ISA18.2
Alarm Category

Alarm plot

Emerson Confidential 13
AgileOps Overview
 AgileOps Suite Of Applications

Master Alarm Database (MCSD) Dynamic Alarm Management (DM)

• Master Control System Database
– Alarm settings (all modes of
operation)
– Define boundaries for alarms
• AutoDiscovery
• Dynamic Management
– Alarm suppression (based on process conditions
such as shutdown, cool, run, etc.)

Alarm Shelving(LM) Alarm Performance Monitoring & Audit

• List Management • Events KPI
– Alarm shelving (misbehaving – Safe enforcement of master alarm database
alarms or broken instrumentation) settings
– Shelved alarms are kept on a – Reporting
managed list, not forgotten • Alarm and event analysis, automatically generating
– Exclusion list reports of how the plants is performing against targets
(ISA, EMMUA, etc.)

Supports DeltaV, Ovation, and non-Emerson control systems. Enterprise-wide KPI’s. Eliminates
Emerson Confidential alarm floods. 15
 Master Control System Database (MCSD)

Master Control System

Database (MCSD)
• Central repository for viewing,
configuring and managing all alarm
data.
• Configure for DM & LM, support multi-
user interface; role-based security;
multiple control systems; data
collection.
• Manage alarm parameters,
branch/boundary, historian,
management of Change.
• Capture causes, consequences and
actions and other relevant data
• Auto Discovery tool to sync. Data，
verify points change and auto update,
or notify to approve the change.

Emerson Confidential 16
 AutoDiscovery Function
• Different data sources for AutoDiscovery from
different control systems
• Periodically, on-line, AutoDiscovery scans the
control system configuration for new or deleted
items
• User reviews marked items and Approves,
Dismisses or Ignores
• Approved items are added or removed from MCSD

Emerson Confidential 17
 Dynamic Management (DM)

Dynamic Management (DM)

• Enables alarm configuration
changes based on macro (state
case based) logic as well as
micro (transition case) logic.
• Ensures smooth alarm transitions
from one operating mode to
another.
• Dynamic alarm suppression.
• handle Alarm flooding, Nuisance
alarm, Chattering alarm, State-
based alarm.

Emerson Confidential 18
 List Management (LM)

List Management (LM)

• Alarm Categorization (short/long,

maintenance). Manage
malfunctioning alarms, broken
instrumentation or stale alarms.
• Alarm bookkeeping. Document
shelved and un-shelved alarm.
• Auto Shelve. Reduces nuisance
alarms, standing alarms, minimizes
length of alarm summary and auto
re-enables alarms.
• Exclusion list. critical alarms that
should never be shelved.

Emerson Confidential 19
 Event KPI (EKPI)

Event KPI (EKPI)

• Web based Client.

• Enterprise level, automatic alarm /
event reporting and dashboards
• allows the measurement, tracking
and reporting of KPI.
• Analyze Metrics.
• development environment for fully
customized reports.
• emails routine reports or upon
exception.
• provides the metrics in line with
the standards and regulations
ISA18.2, IEC62682, API RP1167

Dashboard , Cross Platforms and Enterprise

Emerson Confidential 20
 How to Make Project Success

• Process
– Alarm Philosophy
– Dynamic Rationalization
• Pre-Rationalization / Rationalization

• People
– Experienced process engineers

• Technology
– Dynamic Alarm Management application software

Emerson Confidential 21
 Diversified Applications against the Needs
• Quick-start Packages
AgileOps Description To Achieve
Application
Event KPI Provide visualized overview of operational Consistently, automatically generated
performance reports/KPIs
MCSD Provide fundamental Alarm management database Compliance with ISA 18.2 database
requirement
MCSD, Provide fundamental Alarm management database Compliance with ISA 18.2 database
Event KPI and visualized overview of operational requirement;
performance
Consistently, automatically generated
reports/KPIs

Flexible solutions can be formed up to the requirements.

Emerson Confidential 22
 Success Story One
Customer Success
CHALLENGE:
Customer had multiple
control systems and could
not get a report that was
consistent across the site.
• Labor intensive to manually
analyze and compile
management reports
• At least 8–10 hours per week
spent on generating reports
Emerson Confidential
SOLUTION: Quantified Business Results
Event KPI can connect to
multiple control systems
90%
reduction
• Greatly reduced effort and
time to generate reports for
corporate management
Manual Effort
• Eliminated human error
Consistent, Automatically
• Connected to all systems Generated Reports
and presented in same or
separate dashboards
23
 Success Story Two
Customer Success
CHALLENGE:
Customer had an alarm
database, but it was never in
sync with the DCS.
• They were having a hard time
tracking unauthorized
changes on the control
system.
“Thanks for helping us control unauthorized changes on the control system”
Emerson Confidential
SOLUTION:
Quantified Business Results
MCSD with AutoDiscovery
• Discovered all of the points
and alarm settings on their 100%
Compliance
system.
• After three months of usage,
Compliance with ISA
we reviewed the system and
found that the database and 18.2 database
DCS were in sync. requirement
~ Controls Engineer
24
 Success Story Three
Customer Success
CHALLENGE: SOLUTION:
Quantified Business Results
Customer had over 1,000 Implemented advanced
standing alarms alarm shelving tool

94%
reduction
• New alarms were lost in the • Reduced the standing
daily standing alarms alarms across the entire
• Risk of human error refinery to 60 alarms over
14 consoles Standing Alarms
• Unsure if data was accurate
• Eliminated opportunity for
human error
Eliminate human error
“Thank you to the team for their excellent work. We went from 1,000 standing alarms to 60.”
~ Controls Manager

Emerson Confidential 25
Control Performance
 APC: Cornerstone of Digitalization
Source: Accenture Source: Dr. Markus Bauer, Process Systems
https://www.accenture.com/t20180608T181308Z__w__/us-en/_acnmedia/PDF-79/Accenture-2018-Refining-Research.pdf#zoom=50 Engineering, Wacker Group, May 15th 2018

“ARC believes that companies able to methodically implement, use, and maintain APC applications at the
lowest cost and generate the highest value over its lifecycle will have a distinct competitive advantage.”

Control & Operator Performance play an important role throughout factory design, operation and
Emerson Confidential maintenance. 27
 DeltaV Embedded Advanced Control Products
￭ DeltaV InSight – Performance monitoring and
loop tuning
– Inspect
– Tune
– Learn for Adaptive Tuning
￭ Entech Toolkit – for open system
￭ DeltaV PredictPro – Model Predictive Control
(MPC) with embedded optimization from small to
APC applications.
￭ DeltaV Neural – On-line property estimation for
process meas. i.e. soft sensor.
￭ Smartprocess Solution
￭ DeltaV Adapt – Adaptive Control based PID
Loop against non-linearity process
– Adapt
– Learn for Adaptive Control
￭ Batch Analytics – Predict batch quality end of
batch, provide variation analysis of batch to batch
Emerson Confidential
Improve control loop performance with DeltaV InSight
DeltaV Adapt
Performance Monitoring Loop Tuning
• Identify abnormal conditions which lead • On-demand tuning for selected loops. • Provides closed loop adaptive control
to poor control performance. • Adaptive tuning uses process learning for any PID loops.
• Identifies optimal tuning from process
• Control monitoring and performance to calculate tuning without plant tests.
report available without configuration. learning with no configuration changes
Optimize production with improved quality, increased throughput, and reduced costs with DeltaV PredictPro
Model Predictive Control Constraint Control &Optimization DeltaV Neural
• Multivariable MPC handles difficult • Embedded LP optimizer pushes the • On-line virtual sensors for process
process interactions and delay times, process to economically optimal measurements normally only available
from lab analysis.
• Embedded MPC runs in controller or App. solution within process constraints.
station using standard FB blocks.
Achieve superior performance with inferential property estimation and nonlinear control
DeltaV Simulate/Pro DeltaV Fuzzy Batch Analytics
• On-line virtual sensors for process • Easy to use fuzzy logic non-linear • Quality prediction end of batch
measurements normally only available controller with automated tuning using • .batch to batch variation analysis
from lab analysis. DeltaV InSight.
28
Cybersecurity & Business
Continuity
There are two types of companies: those who
have been hacked, and those who don’t yet know
they have been hacked.

John Chambers
CEO, Cisco
Poor Practices & Misconceptions
Someone else is looking after
the security of my process
control system I don’t need ‘defense-in-depth’
architectures, my system
already has a firewall
It’s a ‘closed system’ - we don’t
need any tools, policies and
procedures for system security

We can delay installing patches.

Unlike my business system, the risk is
very low for my DCS to get attacked

IT security solutions will also work ‘out of the

box’ on my process control system.
3
Common Cybersecurity Threats

  MALWARE
- general term for “malicious software”; used to steal
data, disrupt operations or demand payment

  RANSOMWARE
- malware that threatens to publish a victim’s data or
block access to it (via encryption) unless a ransom is
paid --usually in cryptocurrency

  DENIAL-OF-SERVICE ATTACK
- flooding a machine/network with too many requests
to disrupt legitimate data flow (including control)
4
Common Cybersecurity Threats

  SPEAR PHISHING
- pretending to be someone from a trusted organization to
email links or files infected by malware –still used by 70% of
cyber criminal groups!

  CREDENTIAL REUSE
- using hacked credentials from less secure sites
- people have a tendency to reuse the same passwords
in multiple platforms, or keep using “default accounts”

McAfee Labs recorded 60+ million new Malware

samples in Q3 of 2018! 5
Game-changing Evolution of ICS Cyber attacks
TRITON/TRISIS Malware, November 2017
• First reported attack on a Safety Instrumented
System - targeting Triconex safety systems

• RAT (Remote Access Trojan) gave the

Physical keyswitch
attackers R/W access and execute code freely was in “Program
Mode”

GOOD News
– Not a scalable attack, since it was highly tailored
BAD News
– Example of increasing complexity of attack
– Can be used as a blueprint by others
Publicly known ICS-targeted malware:
STUXNET, HAVEX, BLACKENERGY2, CRASHOVERRIDE, TRISIS 6
Common Sources of Cybersecurity Threats

Virus/Malware Infected USB or Intentional attacks

from business poor practices: from nation states,
systems onto control web browsing or hacktivists, or
systems lacking email access from organized crime
firewall protection DCS Workstations*
* Most cyber-attacks to ICS are unintentionally initiated from inside.

Average time to detect an intrusion or security breach was 104

days
Time to recover was another 45 days at a cost of ~$35k per day 7
Building Your Cybersecurity Strategy
BEST PRACTICES
• Tailor to Company Strategy & Objectives

• Top-Down Approach:
Senior Management Buy-in is Critical

• Align with existing Laws, Regulations

and Standards I.T. ’s
Plans
• Work with the IT Department

• Train ALL Users

O.T.’s
Plans
8
Defense-in-Depth Strategy
Plant Security
Policies & Procedures 
Personnel Trainings  Physical
Security

Security Products
Attack Vectors Smart Firewalls 
Firewall-IPDs  Smart
Switches  Layered
Network Architecture

Services & Support

Endpoint Security 
Whitelisting  SIEM 
NSM  Patch
Management

Features & Setup

System Hardening  Digital File
Signing  Windows GPOs 
Network Device Command
ISA/IEC 62443 Center
9
DeltaV System Hardening – a layered approach
Reduce attack surface
by limiting network
connections & utilizing Workstations
perimeter protection hardening based on
L2.5

firewalls the CIS Benchmarks

Network segregation Endpoint protection

among stations, L2
DeltaV Area Control Netw ork with antivirus and
devices and logic application
Controllers and I/O

solvers (Firewall-IPD) whitelisting programs

Embedded devices
hardening (Achilles)

In v14.3, Emerson is getting ISASecure System Security Assurance certification

to DeltaV platforms which is based on the ISA/IEC 62443 series of standards.
ISA/IEC 62443 10
DeltaV Cybersecurity Suite & Services

Automated
Application Backup &
Antivirus Patch
Whitelisting Recovery
Management

HW / SW Solutions
Network USB Secure
SIEM Security Device Remote
Monitor Security Access

DeltaV Independent Network

NTP
Firewalls & DeltaV Domain Attached
Server
Switches Controller Storage

Incident Policies & Consulting &

Services

Assessments Response & Procedures Compatibility

Forensics Development Testing

Modular and scalable for your automation cybersecurity needs!

11
US Department of Homeland Security (DHS):
7 Steps to Defend Industrial Control Systems
1. Implement Application Whitelisting 38*

2. Ensure proper configuration &

29
Patch Management

3. Reduce your attack surface 17

4. Build a defendable environment 9

5. Manage authentication 4

6. Monitor and respond 2

7. Implement secure remote access 1

12
ENDPOINT SECURITY / ANTIVIRUS
www.emerson.com/cybersecurity
COMMON CHALLENGES
• Lack of malware protection
ePO
• Compliance with new cyber policies Management (Unmanaged version now available)
Console
Plant Network (Level 3)
• Proactively securing your system
against millions of known threats
DMZ (Level 2.5)

KEY FEATURES
• Known threat scanning and detection Application Station Professional Plus Operator Station Engineering Station DeltaV ACN (Level 2)

• Emerson OEM DeltaV-ready solution

• Centralized management from ePO
console (unmanaged mode available)
Known threats: Blacklisting protects against KNOWN threats
• Detected malware auto-quarantined  WannaCry
 NotPetya
 Shamoon
• Compatibility: DeltaV v11.3.1+ |  Stuxnet
Windows 7, 10, 2008, 2012, 2016 |  Cryptolocker
 Slammer
Requires regular patching!
DeltaV Virtual Studio | AMS | Syncade  etc

An essential layer of malware protection for DeltaV workstations and servers. 13

APPLICATION WHITELISTING
www.emerson.com/cybersecurity
COMMON CHALLENGES
• Signature file update management
ePO
• Lag between malware release and Management
signature detection Console
Plant Network (Level 3)

• Unknown USB contents / applications

DMZ (Level 2.5)

KEY FEATURES
• Protect against UNKOWN threats Application Station Professional Plus Operator Station Engineering Station DeltaV ACN (Level 2)

• Emerson OEM DeltaV-ready solution

• Automatically whitelist files from
trusted sources
Pre-approved: Whitelisting protects against UNKNOWN threats
• Centralized management from ePO DeltaV
Microsoft
McAfee
• Compatibility: DeltaV v11.3.1+ | Syncade
AMS
Windows 7, 10, 2008, 2012 | DeltaV hotfixes Automatically created and managed!
Etc.
DeltaV Virtual Studio | AMS | Syncade

Block threats without signature updates and stop unwanted applications before they start. 14
BACKUP AND RECOVERY
www.emerson.com/BackupRecovery
COMMON CHALLENGES
• No critical data recovery plan
• Time consuming manual backups
• Meeting data compliance
requirements

KEY FEATURES
• Automated back-up and restore
• Emerson-specific backup templates
• Data and full-image backup capability
• Centralized multi-system management
• Compatibility: DeltaV v10.3.1+ |
Windows 7, 10, 2008, 2012, 2016 |
DeltaV Virtual Studio | AMS | Syncade

Protect your digital information, maintain business continuity, and reduce downtime caused by data loss. 15
AUTOMATED PATCH MANAGEMENT
www.emerson.com/cybersecurity
COMMON CHALLENGES
• Time required to manually identify,
transfer, and install system patches
• Compliance with new cyber policies
• Proactively securing your system
against millions of known threats

KEY FEATURES
• Automated patch matching & delivery
• Significantly reduced manual effort Patch Type
System / KBA Automated L2 Automated
Matching? File Delivery? Install?
• Patch status auto-updated in Guardian Yes Yes No
• Compatibility: DeltaV v11.3.1+ | Yes Yes Optional
Windows 7, 10, 2008, 2012, 2016 | Yes Yes Yes
DeltaV Virtual Studio No No No

Save time and stay secure with automated patching of DeltaV workstations and servers. 16
EMERSON SMART FIREWALL
www.emerson.com/cybersecurity
COMMON CHALLENGES
• Need to isolate the control system
from untrusted networks, especially
the internet
• OT team is not trained to configure
standard off-the-shelf firewalls

KEY FEATURES
• Easy to use menu choices allow OT
personnel to manage the perimeter
security of a DeltaV system
• “Firewall friendly” DCOM
communications
• Monitor firewall hardware alerts on
DeltaV workstations
• Integrated into Network Device
Command Center

Provide perimeter protection to DeltaV systems with easy to configure firewall rules 17
 SECURITY INFORMATION & EVENT MANAGEMENT (SIEM)
www.emerson.com/cybersecurity
COMMON CHALLENGES Denial of Service (DOS)

• Integrating OT cybersecurity defense Firewall breach

with IT security teams
Brute Force login
• Analyzing system events and logs
Network sweep
• Overlooking real-time monitoring
Port scan

Ransomware activity
KEY FEATURES
Worm spreading
• Logs are collected and can be stored
and/or forwarded for integration with
IT
Physical or Virtual Appliance
• Automated alerting and reporting
• Real-time correlation and analysis to
identify advanced threats Windows events Network device logs

• Compatibility: DeltaV v11.3.1+ |

Windows 7, 10, 2008, 2012, 2016 |
DeltaV Virtual Studio

Enables real-time monitoring of security events and logs from your DeltaV System components and network devices. 18
NETWORK SECURITY MONITOR
www.emerson.com/cybersecurity
COMMON CHALLENGES Advanced Persistent
Threat

• Monitor and detect suspicious network Protocol anomaly

behavior in real-time Covert traffic
• Unknown network-based attacks Hidden payloads
• Visibility into control system network Data loss
layer
Unauthorized apps

KEY FEATURES
• Passive monitoring of your DeltaV
network without interfering with your
critical process communications
• Discover anomalies within
protocols, applications, and file
transfers
• Compatibility: DeltaV v11.3.1+ |
Windows 7, 10, 2008, 2012, 2016 |
DeltaV Virtual Studio

A SIEM add-on that enables real-time monitoring and packet inspection of network traffic on your DeltaV ACN. 19
MANAGE ACCESS & ESTABLISH A DEFENSIBLE ENVIRONMENT
www.emerson.com/cybersecurity
1. SymantecCHALLENGES
COMMON ICSP scanner
provides removable media protection by
preventing use of un-scanned USB’s

2. Smart Card enables multifactor

authentication in DeltaV endpoints or
remote stations

3. DeltaV Firewall-IPD provides

network segregation between workstation
network and control/IO network. It also
enables the new DeltaV LOCK command.

4. Tofino firewall enables deep

packet inspection of connections to 3rd
party device networks integrating to
DeltaV through Modbus, Ethernet/IP etc.

Solutions available to further segment networks and limit unauthorized access 20

HELP! I’m under attack!

• How do you know?

• What are the symptoms?
• What is happening?
• What is your initial response?
• What to do now?

Time is of the essence! Are you prepared to respond?

Emerson Confidential 21
INCIDENT RESPONSE SERVICES
www.emerson.com/cybersecurity
COMMON CHALLENGES
• Knowing what to do and who to call
during or after a cyber-attack Investigation

• Identifying root cause and data loss

• Bringing your system back online as
quickly as possible WannaCry Containment

KEY FEATURES
Forensic
• Our consultants determine what What would you do? Capture

happened and how to fix it

• Combining the skills and experience
Remediation
of DeltaV specialists with the best IR
talent from McAfee
• Immediately dispatch security
consultants to your site when required NotPetya Reporting

• Written investigative findings and

documented remediation

Consultants can be immediately dispatched to provide containment, forensic analysis and remediation services. 22
SITE POLICIES AND PROCEDURES DEVELOPMENT
www.emerson.com/cybersecurity
COMMON CHALLENGES
• Documenting cybersecurity policies
and procedures
• Keeping essential documents updated
• Following internal policies for critical
assets

KEY FEATURES
• Review of current policies and
procedures
• Improvement suggestions to meet
industry best practices
• Collaboration with your stakeholders
ensures internal alignment

Emerson consultants review, revise, and author your cybersecurity policies, plans, and procedures. 24
Where to Start Your Cybersecurity Journey?

Basic Cybersecurity Assessments include

the following 7 key categories/vectors:
1. Network Security
2. Workstation Hardening
3. User Account Management
4. Patch & Security Management
5. Physical Security & Perimeter Protection
6. Security Monitoring & Risk Assessment
7. Data Management

Develop a “visual” image of your cybersecurity coverage

25
CYBERSECURITY ASSESSMENTS
www.emerson.com/cybersecurity
COMMON CHALLENGES
• No site cybersecurity strategy
Remediation
• Holes in your cybersecurity strategy Basic Custom
and
Assessment Assessment Consultation
• Not knowing where to start, what to
improve and when
An initial high-level review , A deeper dive into specific areas Our consultants help remediate
aligned w ith Emerson’s best or a comprehensive review , identified vulnerabilities to secure

KEY FEATURES practices and industry standards. including onsite data gathering. your system from cybersecurity risks.

• Summary of the active cyber-

protections in place
• Executive summary that recommends
prioritized next steps
• Specific remediation suggestions
for the seven areas analyzed
• Compatibility: All DeltaV Systems

A review of your current cybersecurity coverage and recommendations to help with identified vulnerabilities. 26
Sample “Basic” Radar Plot of Results

Every site or system is different, each having a unique set of issues to deal with.
27
MEASURE to IMPROVE

Goal: Maximize the “blue” area

to the edges of the plot!

28
Call to Action

1. Conduct a Cybersecurity Audit/Assessment

2. Follow Defense-in-Depth Strategy
3. Patch promptly and regularly
4. Backup so you can RECOVER!
5. Have Policies, Procedures and Incident
Response plans in place
ISA/IEC 62443

29
30
Improving Plant Reliability with
Emerson's Reliability Solutions
Reliability Solutions

Machinery
Reliability Field Device
Health
Consulting Management
Management
System Failure
Is the legacy Protection System putting the plant at Risk?

Unnecessary trips are

costly too…

Unknown status of the protection system puts the plant at RISK

 Major competitors obsolescence

1995

5,000 – 10,000 Bently Nevada obsolete protection systems are in the

field *

* Global Foresight Group

 Emerson’s AMS on-line systems

224+ 3000+
GE 3xxx systems replaced
Turbo machines protected
by Emerson AMS protection
since 2012
systems

50%+
Steam Turbines in China Power
industry protected using AMS
protection system
The Future of Protection – AMS 6500 ATG

• Only 4 different cards

• One Main rack version
• API 670 compliant
• Multiple different Certifications

1 2 3 4

SYSTEM RACK UNIVERSAL MEASUREMENT TEMP PROCESS RELAY CARD COM CARD
A6500-SR A6500-UM A6500-TP A6500-RC A6500-CC

AMS 6500 ATG

 Universal Card Cost Saving
Reduce Complexity Accepts different Different Machines
• Easy to Design & install Sensor Types Applications
• One card for multiple application
Critical Machines
Accommodate Change (Sleeve Bearings)
1. Vibration (XY Probes)
• Add Speed and Flexibility 2. Axial Position / Thrust
• Absorb Late Design Changes 3. Key Pulse /RPM
• Eddy current probes
4. Rod Drop
• Velocity sensors
Eliminate Cost • Accelerometers
5. Eccentricity
6. Differential Expansion
• Easy configuration & • LVDTs
Commissioning 7. Case Expansion
• Tachometers
• Eliminate Plant Start-up Delays
Balance of Plant
• Reduce Spare Parts Cost (Roller Element Bearings)
• Reduce operational Cost UNIVERSAL 1. Vibration (Accelerometers)
MEASUREMENT
2. Axial Position / Thrust
Expert Partnering 6500-UM
3. Key Pulse / RPM
• Embedded Predictive Intelligence
• Easy analysis & trouble shooting
One Vibration Card !
Flexible I/O
MEASUREMENT/PRODUCT Other VMS Vendors AMS 6500 ATG
Modbus and Rack Interface 3500/92 A6500-CC • Only Two Measurement
Shaft Relative Vibration Cards
Case Seismic / Electrodynamic Vibration (Vibration (UM) &
Case Piezoelectric Vibration 3500/42M Process (TP))
Shaft Absolute Vibration • Very flexible from
Dynamic Hydro Applications Design to
Hydro Applications 3500/46M A6500-UM Implementation;
Trust Differential Expansion/Rod Position • Accommodate late
3500/72M
Shaft Eccentricity project I/O changes
Valve and Case Expansion 3500/45
• Reduces Engineering
Key Pulse
3500/50 complexity as ATG
Speed/Key
components have
16 Channel Relay 3500/32 A6500-RC only ONE model#
Process Input 3500/62
A6500-TP with all options
Temperature 3500/60/61 included
Power Supply 3500/15 N/A
Total no. of different cards 10 4
AMS 6500 ATG – low cost of commissioning spares
• Only four different spare parts
• No sensor adaptation needed
in the back
• No hidden Spare Parts!
ATG View - Easier & Efficient to access information

QR Code

Information anywhere
at your finger tip

Read Only App

Eliminates need for opening cabinets

ATG View - Mobile App

• Phone App for AMS 6500

ATG
• Supports Android & IPhone
• Only for display (read)
AMS 6500 ATG Prediction – What you need to know

Same 5 Components Simple License Upgrade for Installed Base

• A6500-PE and A6500-SD for installed units

• Order A6500-CC-P for a comm card with

prediction license included

Transient GRABs Come 3 Different Ways New Form Factors Now Available

On Schedule (Periodic)

On Event
A6500-RR Available Now
On Demand
A6500-FR Available Now

A6500-SR Available Now

Summary

• Very Cost Effective: 4 cards ONLY & lesser commissioning spares

• Smaller Footprint – 3U rack: save plenty of space
• Simplicity – Only Two Cards (Vibration Measurement & Process)
 Very flexible from Design to Implementation
 Accommodate late project I/O changes
• ATG View: easier & efficient to access information
• OPC-UA, Modbus, TCP/IP interface to DCS/SIS
• Easy Implementation and Engineering
• Single Software/Database for Online, Wireless & Portable: fully integrated
solution

A very cost effective system but robust and easy for implementation
Where we come from

Converters Sensors

- More than 2700 different Versions only on 5mm

- More than 60 different Versions and 8mm Sensors
- Field Mount, Panel Mount & DIN Rail Mount - Options for Case Length, Cable Length,
Connectors & Armored Cable

CON0x1 & PR642x Eddy- Current Chains

AMS EZ 1000 – Eddy Current Converter

• No factory calibration, fully distributable

• Fully API 670 compliant
• Compatible to 3rd party sensors
• No product complexity, just one part number for:
• Emerson 5mm and 8mm sensors
• 3rd party sensors
• Extended measuring range
• USB interface for configuration of:
• Special sensors
• Special cable length
• Special target material
• Extended Measuring Ranges
• Next Generation LEMO sensor connection

Highly Flexible, No complexity: Just 1 part number for all applications

AMS EZ 1000 – Eddy Current Sensor

• No factory calibration, fully distributable

• Fully API 670 compliant
• Rugged steel shielded cable
• Oil- Proof by Standard
• Reduced product complexity
• Separated Sensor & Extension Cable P/N´s
• Next Generation Connector

Product complexity reduced by 80% compared to legacy products

Beta Site Updates

Sensor Convertor Monitoring System

GE3300XL EZ1000 GE 3500
EZ1080 EZ1000 GE 3500
EZ1080 EZ1000 AMS 6500
EZ1080 EZ1000 AMS 6500 ATG

We are testing this with every possible scenario

Configuration & Setup – 3 EZ steps

Select Input:
sensor, cable length

Select Measurement:
Extended range factor,
Material, detuning, sensitivity

Calibrate:
Manual, Automatic or 2-point
EZ Experience

3rd Party Ready

Always have the right convertor
One Convertor for ALL Sensors
Digital convertor for all sensor chain
combinations

Lower TCO
Free software, faster engineering,
flexible to changes

Field Calibratable
Calibrate in the field to work with the right
sensor, extension cable, target material Fewer Spare Parts
. One convertor part number works with
all sensors
Existing Competitor’s sensors WW

The First “EZ Experience” sensor is on Emerson

GE alone has 4M sensors installed

Applications for Wireless Vibration
Whenever traditional monitoring is
Unpleasant
Physically Hazardous
Remote
or
Purchase
Economically Install
Operate
not possible
Applications for Wireless Vibration
• Cooling Towers
– Dangerous
– Hard to get to
– Harsh environment
– Can shut down process
Applications for Wireless Vibration
• Fans/Blowers
– Noisy
– High speed
– Prone to imbalance
– Fouling; dust build up can
cause explosion
Applications for Wireless Vibration
• Gearboxes
– Dangerous locations
– Many shafts
– Expensive to repair
– Critical to process
Applications for Wireless Vibration
• Compressors
– Hot and noisy
– Crosshead vibration
– Process outage
– Failure can cause fires
Applications for Wireless Vibration
• Pumps
– Bearing damage
– Cavitation
– Seal leaks
– Spills
Wireless vibration fits all over the plant!

Compressors
Gearboxes

Pumps Fans and Blowers

Cooling Towers

Motors
Rolling Industries
AMS 9420 Wireless Vibration Transmitter
Mount transmitter
away from machine

Most Equipment Types

Most Applications
Up to 100 ft / 30 m
) ) )
750 ft / 228 m

1420
Smart Wireless Gatew ay

AMS 9420
Wireless Vibration Transmitter
• Measurement processing
• Radio communication
• Pow er Module

Outputs (scalar values)

1. Overall Vibration Units: Velocity (in/sec or mm/sec) Battery Powered

Range: 2 Hz – 1000 Hz (per ISO 10816 standard).
Comment: Identifies problems like imbalance and looseness

2. PeakVue® Vibration Units: G’s Peak

Range: 1,000 Hz – 20,000 Hz
Comment: Quantify early bearing & gearbox defects

3. Temperature Range: -30 to +250 F / -34 to +120 C

Comment: When sensor with embedded temperature used Line Powered
Expand Conventional Networks
with Wireless
DeltaV /
Ovation

AMS Machinery AMS Device

Manager Manager

Wireless
1. Easy to install Gateway
Vibration
Temperature
Pressure
Flow
Other…
Expand Conventional Networks
with Wireless
DeltaV /
Ovation

AMS Machinery AMS Device

Manager Manager

Wireless
1. Easy to install Gateway
2. Self-configuring
Expand Conventional Networks
with Wireless
DeltaV /
Ovation

AMS Machinery AMS Device

Manager Manager

Optimum
Path
Wireless
1. Easy to install Gateway Obstacle
2. Self-configuring
3. Self-healing

New
Path
Expand Conventional Networks
with Wireless
DeltaV /
Ovation

AMS Machinery AMS Device

Manager Manager

Add
Wireless
1. Easy to install Gateway Emerson
2. Self-configuring Devices
3. Self-healing
4. Expandable “at will”
Expand Conventional Networks
with Wireless
DeltaV /
Ovation

AMS Machinery AMS Device

Manager Manager

Wireless
1. Easy to install Gateway
2. Self-configuring
3. Self-healing
4. Expandable “at will” Add 3rd
5. Open standard IEC62591 Party
Devices
 AMS Trex Device Communicator
• Any HART or Foundation Fieldbus device. Anywhere. Anytime.
– Commission, configure, diagnose, and troubleshoot
• Take it everywhere – it’s intrinsically safe
– ATEX, CSA (US & Canada), FISCO, and IECEx, there’s no need to
shut a process down or pull a hot work permit

• Get more done with less

– No power supply, No digital volt meter, No resistor
• There’s an app for that!
– Loop Diagnostics, Fieldbus Diagnostics, ValveLink Mobile
• Auto Sync changes made in the field with AMS Device
Manager
– Wi-Fi or USB

Go Everywhere. Power Devices. Great Apps. Auto Sync with AMS Device Manager.
Emerson Confidential
Communication Modules (Modular)
• New Handheld Capabilities Modular Design
– Power HART loops directly
– Measure loop current and voltage directly
– Provide variable current source directly
– Power Fieldbus devices directly
– Provide Fieldbus Segment Diagnostics directly
• Benefit – Less field tools to buy and carry!

FF Loop
Loop Fieldbus
Power Current/
Calibrator Oscilloscope
Supply Voltage
Power the Loop: Get Right To Work

￭ Communicator ￭ Trex Device Communicator

￭ DC Power Supply ￭ DC Power Supply GONE
￭ Multi-meter ￭ Multi-meter GONE
￭ 250 Ohm resistor ￭ 250 Ohm resistor GONE
￭ Segment Coupler (FF) ￭ Segment Coupler GONE
New User Experience – Fast, Intuitive, Efficient
 Diagnostic Apps – Loop Diagnostics
• Verify transmitter 4-20 mA current output

Host System AMS Trex Transmitter

Emerson Confidential
38
Upgrade Studio

• One central software for

– Activations
– Firmware and application
Updates
– Purchasing additional
applications
– Install down loaded files
– DD Updates

• Connections through USB

– Wi-Fi (Fast Follower)

• Notifies which AMS Trex units

need the latest updates
AMS Trex Options Strings