KAMALA CONSUMER CARE PVT LTD, KOTTHUR.

PRODUCT : PRODUCT CODE: R&D BATCH TAKEN ON:

QTY IN Kg:

RAW MATERIAL % TRIAL BATCH MANUFACTURED BY: MFD & BEST

QTY IN Kg BATCH No. BEFORE

SUGAR

ALKALIZED COCOA
POWDER[FAT 10-12%]

ALKALIZED COCOA
POWDER[FAT 10-12%]

NATURAL COCOA
POWDER[FAT 10-12%]

NATURAL COCOA MASS

ALKALIZED COCOA MASS

DEODOURIZED COCOA
BUTTER

COCOA BUTTER SUBSTITUTE

S-ICE/PMF FAT/SP 45

DEXTROSE MONOHYDRATE

SKIM MILK POWDER

WHOLE MILK POWDER

SWEET WHEY POWDER

MALTO DEXTRIN

LECITHINS

SALT

E.VN / VN

FLAVOUR:

RPKO

PALM SHORTENING

PGPR

MAIDA

1 DOCUMENT NO: KCCL-R&D-PFN-01 RELEASED ON: 10.07.2016

 KAMALA CONSUMER CARE PVT LTD, KOTTHUR.
RAW MATERIAL % TRIAL BATCH MANUFACTURED BY: MFD & BEST
QTY IN Kg BATCH No. BEFORE

2 DOCUMENT NO: KCCL-R&D-PFN-01 RELEASED ON: 10.07.2016

 KAMALA CONSUMER CARE PVT LTD, KOTTHUR.

PROCESS DETAILS: MIXING:

MIXER – QTY. OF QTY. OF 2-ROLL PARTICLE 5- ROLL PARTICLE
FAT LECITHINS/PGPR REFINER SIZE IN REFINER- SIZE IN
1/2/3 LOADED LOADED MICRONS 1 / 2 / 3 MICRONS

START STOP START STOP START STOP

REFINING:

INLET AIR PRESSURE INLET WATER TEMP0C AMPs TAKEN

2- ROLL REFINER K&K

TEMP.0C PRESSURE ROLLER GAP

LEFT RIGHT LEFT RIGHT

FRONT ROLLER

REAR ROLLER

SCRAPPER
BLADE

FUNCTIONAL OBSERVATIONS:

5- ROLL REFINER 1 / 2 /3 INLET AIR PRESSURE: INLET WATER TEMP0C AMPs TAKEN
LEHMAN/ C&M HB
1800V/BAUREMISTER

TEMPERATURE 0C ROLLERS & SCRAPPER BLADE

PRESSURE
1. FEED ROLLER
SET ACTUAL RIGHT LEFT

30

2. SECOND ROLLER 34 *** ***

3. THIRD ROLLER 36

4. FOURTH ROLLER 50-60

5. FIFTH ROLLER 30

3 DOCUMENT NO: KCCL-R&D-PFN-01 RELEASED ON: 10.07.2016

 KAMALA CONSUMER CARE PVT LTD, KOTTHUR.
SCRAPPER BLADE PRESSURE *** ***

FUNCTIONAL OBSERVATIONS:

CONCHING:

LOADED TO CONCH RM ADDITIONS TO CONCH [QTY IN Kg] PARTICLE SIZE IN

1/2/3 MICRONS
FIRST SECOND FINAL

AT: AT: AT: STD: 20 +/- 2

START STOP

TOTAL
HRS

CONCH TEMPERATURE0C JACKET: AMPS

PRODUCT:

FUNCTIONAL OBSERVATIONS:

QA ANALYSIS REPORT DATE:

VISCOSITY MICRO ANALYSIS STATUS

IN CPS /
% % FAT SECS AT
MOISTURE 410C TPC/g COLIFORMS/g EB/g Y&M/g PATHOGENS

SENSORY STATUS:

4 DOCUMENT NO: KCCL-R&D-PFN-01 RELEASED ON: 10.07.2016

 KAMALA CONSUMER CARE PVT LTD, KOTTHUR.
FINISHED PRODUCT MANUFACTURING DETAILS:

TEMPERING M/C. ……..Kg/Hr ……. M CHIPS LINE /MOULDING LINE-SM/OSM.

STORAGE TANK HOT WATER INLET

TEMPERATURE 0C

CHILLED WATER INLET

TEMPERATURE 0C

PRODUCT INLET TEMPERATURE 0C:

CHOCOLATE IN LET PUMP SPEED VFD SET AT:

PARTICULARS SET VALUE 0C ACTUAL 0C

ZONE 1

ZONE 2

ZONE 3

PIPE LINE TEMPERATURE 0C

HOT WATER TANK TEMPERATURE

0C

TEMPERING FOR CB CHOCOLATES

OBTAINED IN [MINUTES]

TEMPERIMETER REPORT [SOLLICH]

FUNCTIONAL OBSERVATIONS:

5 DOCUMENT NO: KCCL-R&D-PFN-01 RELEASED ON: 10.07.2016

 KAMALA CONSUMER CARE PVT LTD, KOTTHUR.
DARK / MILK / WHITE CHOCOLATE CHIPS / CHOCOLATE SUBSTITUTE CHIPS DEPOSITOR
PARTICULARS: CHIPS LINE- 1

HMI PARTICULARS FOR 9000 FOR 12000 FOR 22000 FOR

COUNT/Kg COUNT/Kg COUNT/Kg ……………….COUNT/Kg
OPRP…………STATUS
MASTER POS.0
MASTER SPEED
CYCLE DELAY[ms]
SLAVE POS.0
SLAVE SPEED[ms]
LADDER UP DELAY[ms]
LADDER STOP DELAY[ms]
BELT DELAY[ms]
NOZZLE PLATE USED WITH
REF. TO No. OF HOLES
COOLING TUNNEL TEMP.0C
FIRST SECTION
SECOND SECTION
THIRD SECTION
PKG ROOM TEMP.0C &
% RH
CCP………..FUNCTIONING
[TO BE TESTED WITH
STANDARDS WITH
PRODUCT STREAM]

6 DOCUMENT NO: KCCL-R&D-PFN-01 RELEASED ON: 10.07.2016

 KAMALA CONSUMER CARE PVT LTD, KOTTHUR.
R & D BATCH PRODUCTION ACCOUNTS DETAILS:
01 TOTAL INPUT IN Kg [A]
02 QTY. WITH 9000 COUNT IN Kg
03 QTY. WITH 12000 COUNT IN Kg
04 QTY. WITH 22000 COUNT IN Kg
05 QTY. WITH ……………….COUNT IN Kg
06 LINE RE-WORK IN Kg
07 QTY. REMOVED FROM ST…….IN Kg
08 QTY. REMOVED FROM DEPOSITOR IN Kg
09 TOTAL QTY. IN Kg [Sum of 02 : 08] [B]
10 PROCESS LOSS / GAIN IN Kg & % [[A]- [B]
MODE OF PKG: PLASTIC PAILS / BAG IN BOX.. NET WEIGHT MAINTAINED: 15Kg / 20 Kg
R & D SAMPLE SUBMISSION DETAILS
PRODUCT NAME:
SAMPLE GIVEN TO
QTY IN Kg
R & D CODE FOR VARIANTS
SAMPLE SUBMITTED WITH C O A TO
SAMPLE MODE OF SUBMISSION & DATE
COURIER PARTICULARS IF ANY
COURIER DELIVERY STATUS
SAMPLE FEED BACK STATUS: ACCEPTED / REJECTED / ASKED FOR RESUBMISSION
$ IF ACCEPTED, PRODUCT RECIPE RELEASED FOR
COMMERICIAL PRODUCTION ON
# IF REJECTED, NEW SAMPLE MADE ON
@ IF ASKED FOR RESUBMISSION WITH
IMPROVEMENT, NEW SAMPLE MADE AND
SUBMITTED ON…
HACCP STUDY STATUS FOR COMMERCIALIZED NAME OF THE PRODUCT:
PRODUCT:
HACCP STATUS:

REMARKS:

R & D SAMPLE RECIPE RELEASED FOR COMMERICIAL PRODUCTION APPROVED & SIGNED BY
R&D QA PRODN MAINTNENCE FSTL FACTORY HEADS

FM:
DIRECTOR:

MD:

7 DOCUMENT NO: KCCL-R&D-PFN-01 RELEASED ON: 10.07.2016