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Electric Operation Guide of Escalator/Passenger conveyor

DESIGNED BY:

CHECKED BY:

APPROVED BY:

1
PERFACE:

This manual of D10C604 contains series of diagrams, wirings diagrams and safety control circuit etc. and details how to install,

operate, maintain or inspect our products. Read this manual before attempting to install, operate, inspect our products and keep it

correctly. Make sure understand all precautions and safety information before attempting to operate. If not, the wrong operations could

result in relative serious or minor injury, damage to the products.

2
ATTENTION:

Specifications are subject to changes without notice.

CONTENTS:

Chatper 1 Brief Introduction on Control System

Chatper 2 Operation Instruction

Chatper 3 Commissioning Instruction

Chatper 4 Maintenance Instruction

Chatper 5 List of Control System Elements

Chatper 6 List of Fault Codes

Chatper 7 Built-in Features of Control Cabinet

ATTENTION:

While escalator is starting to change speed from lower to higher, we can feel slight trembling on the steps, for the inverter function

does not match motor output. We may change the function of the inverter to improve it.

1. Adjust Main Speed Frequency between 50HZ and 60HZ.

2. Adjust Any Arrival Frequency between 50HZ and 60HZ.


3
Chatper 1 Brief Introduction on Control System

1. OVERVIEW:

Control system contains uper cabinet, lower carbiner, lighting system, safety switches, control buttons and wiring cables.

1) PLC programe is adopted to undertake conrol and is the heart of this system. The main controls are placed in upper cabinet. For

specific combination see “List of Control System Elements”.

2) Input voltage:

a. Driving circuit: four wire three phase

Phase Voltage: 380V(+7%~-7%)

b. Illumination circuit: two wire single phase

Voltage: AC200~AC250V

c. Grounded resistance≤4Ω

d. Isolating resistance in driving circuit:﹥0.5MΩ

e. Isolating resistance in Illumination circuit:﹥0.25MΩ

2. MAIN FUNCTIONS:

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1)Start in varying frequency( ⊿ starting )

2)Normal running;

3)Inspection running;

4)Intelligent running(according to user’s need);

5)Phaseless, wrong phase and motor over heating protection devices.

3. ACCESSORIAL FUNCTIONS

1) Safety brake device

2) Lubricating system

3) Escalator speed (overspeed and underspeed) monitor and non-operational reverse monitor

4) Fault display function.

5) Handrail speed (overspeed and underspeed) monitor.(according to user’s need)

6) Travel direction light. (according to user’s need)

7) Auxiliary brake device(Optional)

4. SAFETY LOOP

1) The terminal codes including A34, B10, A35, A36, A37, and B11 form a basic safety circuit. Don`t jump out.
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2) From B05 to A34 through A16, A17, A18, A19, A20, A21, A22, A23, A24, A25, A26, A27, A28, A29, A30, A31, A32, A33, they

form a normal safety circuit. While the escalator is working in inspection mode, you may jump out them provisionally. But don`t

jump out while normally running.

3)After the normal circuit and the basic circuit switch on, the main contact KC pulls in, then the escalator start running.

5. MONITOR

1) Non-operational reverse monitor

2) Escalator speed monitor

3) Handrail speed monitor

6. ESCALATOR PROTECTION DEVICES

1) Phase failure protection device.

As the phaseless or wrong phase, the phase contactor actuates to stop the escalator.

2) Overload protection device of the motor

When the motor is overloaded and the temperation of the motor coil is too high, the guard actuates to stop the escalator.

3) Step chain breakage or extension protection

While the step chain is broken or it is elongated, the guard actuates to stop the escalator.
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4) Comb plate protection

While the step is running to the comb, if there is something intercalated, the guard actuates to stop the escalator.

5) Handrail inlet protection

While the handrail is running to the inlet, if a finger is intercalated, the guard actuates to stop the escalator.

6) Step sinking protection

Check the clearance between the step and the comb in the inlet or the outlet. If the step is sinking, the switch will cut the safety circuit

to stop the escalator, then the fault display board shows the fault code.

7) Skirt board clearance protection

If something is interca,,lated between skirt board and step edge, the fault display board shows the fault code

8) Motor speed monitor

If the speed is less than 80% of the rated or more than 120% of the rated, or in case of non-operational reverse, the guard actuates to

stop the escalator.

9) Emergency stop button

There are emergency stop buttons on the skirt board inlet and outlet.

10) Drive chain breakage protecion


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While the drive chain is broken suddenly, the brake actuates to stop the escalator.

11) Auxiliary brake device

When drive chain is broken (after about 6m), the auxiliary brake actuates. If rise height is more than 6m, auxiliary brake must be

installed.

12)Step interstice light

The green light may remind passengers of being care of the interstice between the steps.

13)Step yellow demacration line

Remind the passengers of keeping far away from the skirt board

14)Handrail speed protection

If the handrail speed is less than the step speed,escalator stops. (option)

15)Passenger conveyor footplate switch

If the footplate is loose or fallen down, upper and lower swith actuate;

16)Step anti-jumping switch

When some obstacle on the steps, the steps jump heavyly.

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7. Intelligent escalator’s advantages

We find that the efficiency of the escalator without intelligent control is 50%, when it is in usual running. Because that it is working all

the time, even if no man take it. Let’s compare non-intelligent escalator with the intelligent one. Hereinafter:

Non-intelligent escalator

On the assumption that Electricity fare: 0.7 dollar per degree, motor power: 10KW,working time: 10 hours per day

Expenses per year : 360 days×10 hours×10 KW×0.7 dollars=25200 dollars

Maitenance expense per year : 3000 dollars

Working total time : 10 years

Intelligent escalator :

Expenses per year : 25200×50%=12600 dollars

Maitenance expense per year : 3000×50%=1500 dollars

Working total time : 10÷50%=20 years

9
Chapter 2 Operation Instruction

1. Escalator Running Model :Start in varying frequency( ⊿ starting )


2.Analysis of Running Process

1).Inspection running mode:

(1) Pull out the accessorial plug in the uper or the lower cabinet, and put on the inspection plug, take the inspection box in hand.

(2) Switch on QS1, FU1, FU2, FU3, FU4, and FU5。

(3)When the safety circuit is working well (the fault display board show running state), and PC supplies stable power, make sure

it displays “RUN”. Pull out the switch of “ST” in the inspection box ,press SU or SD button. The process order is like this:KC1→

KMB→KMC→KMU(KMD).

2)Normal running mode

(1 ) Make sure that both accessorial plugs are inserted.

(2) Switch on QS1, FU1, FU2, FU3, FU4, and FU5.

(3) When the safety circuit is working well(the fault display board shows running state) and PC supplies stable power,mke sure it

displays “RUN”, insert start key. The process is like this: KC1→KMB→KMC→KMU(KMD).
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3).Intelligent running mode

This kind of escalator has all the functions of the normal escalator.

(1)Simple running mode

It is a mode of normal escalators without photoelectric sensor. Insert the key and turn it to the direction of the excalator ‘s tendency

ONCE and the escalator starts.

(2)Economic running mode

With photoelectric switches in it. Insert the key and rotate it to the direction of the excalator’s tendency TWICE, then the escalator is

going in the economic mode. When no man take it, after40s’s full-speed running it changes into low-speed runing until stop button is

pressed.

(3)Single direction running mode

With photoelectric switches in it. Insert the key and turn it to the excalator’s tendency THREE TIMES, then the escalator is starting

from low speed to high speed. When no man take it, it will work for 40s and then automatically stop. When people take the right

direction, the escalator will start in low speed and then run in high; if people take the opposite direction, the escalator will run in low

speed for 12 seconds and then automatically stop and inform passengers the wrong direction.

(4)Double directions auto running mode


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With photoelectric switches in it. Put the key into the keyhole and turn it to the direction of the excalator working FOUR TIMES,

then the escalator is starting up from low speed to high speed. When no man take it, it will work for 40s and then automatically stop.

3) Travel direction light

There are direction indication lights on both sides: the red cautions the passenger not to take it; the green one indicates passengers

can take it.

4). Intelligent state light (the comb lighting)

If there are the direction indication lights on both sides, the inside state light keeps lighting and it directs the passengers to take the

escalator.

5). Brake mode

When stop button is pressed, safety loop contactor actuates, or handrail speed monitor, step monitor and escalator speed monitor

actuate, the brake will stop escalator.

12
Chatper 3 Commissioning Instruction

I PLC PROGRAMMABLE CONTROLLER

CAUTION: Check the specification of the PLC nameplate OR refer to other information.

Exsample of the PLC nameplate:

MODEL : CPM1A – 30CDR SUPPLY VOLTAGE : AC 100~240V TERMINAL OUTPUT : DC 5~36V


Input Signal definition State Output Signal definition State
1000 on
Speed check flash Clasp
0000
0001 Speed check flash 1001 Auxiliary brake on
0002 Up start on 1002 Ring ring on
0003 Down start on 1003 Oil pump on
0004 Inspection off 1004 VF up running on
0005 Safety loop input off 1005 VF down running on
0006 Inspection signal off 1006 VF low speed running on
0007 Brake feedback on 1007 VF auxiliary output on
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0008 Handrail speed flash 1100 Upper intelligent greenlight Intelligent downwards
0009 Handrail speed flash 1101 Upper intelligent redlight Intelligent upwards
0010 Lower throat intelligent 1102 Under intelligent greenlight Intelligent upwards
blocked on
photoelectric 1103 Under intelligent redlight Intelligent downwards
0011 Upper throat intelligent
blocked on
photoelectric

II. Escalator Speed Measurement

⑴Speed meter sensor connects X0 with X1 in PC; X0 and X1 light on when step wheel faces the sensor.

⑵In normal running, the step wheel blocks the sensor about 2 times each second.

⑶In underspeed running, block intervals become longer. In case the interval is more than 120% of escalator speed,

PC cuts off output. Bell rings simultaneously to remind workers.

⑷In overspeed running, block intervals become shorter. In case the interval is less than 80% of escalator speed,

PC cuts off output. Bell rings simultaneously to remind workers.

⑸Realization of non-operational reverse prevention: When the escalator moves upward normally, X0 of pc lights

first and X1 follows; When the escalator moves downward normally, X1lights first and X0 follows. If X1 lights

first when moving upward, system will judge reverse and cut off output. When escalator stops, the bell rings 3

14
times.

⑹Overspeed, underspeed and anti-reverse functions are still of effect during inspection running.

⑺When overspeed, underspeed or anti-reverse actuate, system cuts off output and keeps. Manual reposition is

required.

III:Methods of Overspeed and Underspeed Sensors Inspection:

(1)Underspeed: do photoelectric autotune first, remove wires of terminal A02 or A03. When escalator runs in full speed, PLC system

will cut off output in underspeed state and then stop.

(2)Overspeed: do photoelectric autotune first, and short connect terminal A01 and A02, otherwise A01 and A03. When escalator runs

in full speed, PLC system will cut off output in overspeed state and then stop.

(3)During anti-reverse running, in case 0000 lights first and 0001 follows, exchange the two time orders. Then output is cut off and

escalator is stopped.

(4)Signal shaking or non-signal are caused by sensor malfunction. In this case, after three times continuous stops, system

automatically cuts off sensor input--sensor now is of no effect—and alarms for 1s after each star-triangle start. The alarm reminds

inspectors that photoelectric speed meter has broken down and overspeed, underspeed, anti-reverse functions are of no effect. After

replacement, do autotune once and system will matically generate protection function.
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Note: When inspecting on various switches and functions, inspectors should take care of safety.

Photoelectricity Installation

Step wheel

Pe 16
CS0
peCS1
IV Fault Display Screen (XS-B)

a) Fault display’s rated voltage is AC8V or AC110V.

b) When safety loop gets through, “ ” is displayed, the inside relays GKC and GKC1 pull in to connect terminal B11 with

terminal B12.

c) When the switch in the safety loop actuate, corresponding fault codes are displayed on screen. (see diagram)

V After leaving factory escalators are affected by these factors: transportation, shipping, construction, etc. So before installation,

these components shall be readjusted: skirt clearance, skirting switch, comb teeth, comb switch, etc.

VI Alarm function

VII In normal running, insert the key and rotate it, bell rings and escalator stops. Pull out the key, the bell stops and escalator

continues running.

VIII In inspection running: Press the button for first time, the bell rings and escalator stops. Press the button for second time, bell
17
stops and escalator continues. Interval between first time and second shall not be longer than 3seconds, or memory will be cancelled.

IX In intelligent running: Insert the key and rotate it in required direction. Bell rings and escalator stops. Pull out the key, bell stops

and escalator runs in simple mode; rotate again, it is in economic mode; the third time in single direction mode; the fourth time in

double direction mode. (The last three-time rotating directions comply with simple mode direction.)

X Instructions on autotune:

All leaving factory escalators have passed autotune. Following is autotune method: In 5s after start rotate the key in one direction

until bell stops. Escalator begins to automatically distinguish the step and handrail sensor. If sensor breaks down during autotune,

system will abandon this sensor. If one sensor breaks down, escalator will only run in single direction mode; if both sensors break

down, escalator intelligence will stop in 40s and then run in simple mode. Non-passenger running time is 40s. It can be changed. Do

autotune. When bell stops ring, release the key. Block once the sensors at inlet and outlet respectively and imediately press

emergency stop button. The interval between the two blocks is a new time set. In order to get back to default 40s, do autotune and

press the emergency button without blocking sensors.

XI Other instruction:

1. If escalator stops for sensor reason, press emergency stop button and rotate the key in down direction until bell stops.

2. If escalator abandon sensors, press emergency stop button and rotate the key upward until bell stops.
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3. If escalator runs without but need sensor, do once autotune or press emergency stop button, insert inspection plug and at the same

time press up-and-down button on inspection box. Bell’s ring means OK.

4. If escalator slides more than 1.5m or overspeed is up to 140% of rated after stop, auxiliary brake will actuate and escalator cannot

restart. Rotate the key downward until bell stops, auxiliary brake will release. Thus escalator can move upward at first and move

downward in 15s.

Attention:

①Emmergency running can only be used during commissioning, it’s forbidden to use this function in normal condition

②fter self-study, emmergency operation shall be cancled automatically, step overspeed, less speed and anti revese protection

function shall be reset in normal condition;

③is performance can also be shield blaustrade speed measuring function;

5. Release operation for over-speed, lack speed and reverse interlock protection: if system go into these protection status, it will be

kept until mauanlly release operation done (reset can do nothing), and start operation is not available. Please do it like this: press

stop-button, at the same time rotate start key switch downside and keep it until alarm rings. Then operate it as normal way, those

protections are still available.

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Notice:①、 If auxiliary braking is supplied, when 1.2 times normal speed ,abnormal reverse run, or sliding 1.2m after

brake is reset, auxiliary braking is activated and interlock (reset cannot release!), release it following above

way.

②、This release operation can reset item 4 emergency operation, resume over-speed, lack-speed, reverse run and

handrail lack-speed protections.

6. Contactor conglutination protection: When stop machine (normal and abnorml), each contactor should be on releasing position.

0005 should be ON, otherwise system should go into safety status. All operations are invalid untill reset by off-power.

7. Braking responsive protection: braking responsive switch is fixed on brake, switch state is OFF when braking off-power: its ON

when braking on-power. When start machine, it should be OFF, otherwise it cannot start; when running braking responsive signal

should be ON, otherwise escalator would stop. Then system should be in saftey status. All operations are invalid untill reset by

off-power.

Chapter4 Maintenance Instruction

I Everyday Maintenance:

⑴ Periodically inspect and adjust safety switches;

(2) Periodically dedust and maintain control screen and its interior electric contactors;
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(3) Periodically inspect static brush and grounding terminals;

(4) If auto-greaser is installed, PC bases on running time and calculates working time. Auto-greaser fuels once for 10s every 24hs. If

required, manual petrol can be undertook through pressing buttons. Users can lubricate according to requirements. (Lubrication time

and period can be set)

II Simple Maintenance Methods:

a) Unable to start
1: escalator can not start up, fisrtly check whether power supply voltage is normal, and then check the following: start escalato normally, if alarm rings once
that indicates fault interlock due to step speed detective fault. If it rings twice, its reverse fault interlock. Release fault operation can be done, with checking
step speed circuit. If it still cannot start, more checking is the following:
Ⅰ PLC input X6 should be on, otherwise check safety circuit.
Ⅱ PLC input X4 should be on which is not in maintenance, otherwise check maintenance circuit.

Ⅲ PLC input X5 should be on. Otherwise, check whether contactor is reset.

Ⅳ PLC input X7 should be off, otherwise check brake responsive circuit.

Ⅴ If all above circuit are OK, press up (down) button, check whether PLC X2(X3) is ON. Otherwise, check start circuit.

Ⅵ Reset system by off power in case items 1~5 are OK, device cannot start. If it starts after reset, the reason is that contact conglutination proctection or
brake responsive protection is activated. Finally, check more check if it is not OK still.

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Ⅶ Release step over speed, lacking speed and reverse interlock protection, then start machine. Please contact supplier if operation is failure.
NOTICE: it is forbidden that any person without training maintain escalator: it is forbidden that unfamiliar electrician or non-electrician works on machine to
avoid damage property or body safety.

Chatper 5 List of Control System Elements

CODE NAME SPECIFICATION QTY. ALLOCATION COMMENTS


UFC VVVF 1
KMU Up Contactor AC110V Series LC1- D 1 Upper control box
KMD Down Contactor AC110V Series LC1- D 1 Upper control box
Size depends on escalator
UFC Inverter 1 Upper machinery room
power
KMC Main Contactor 1 AC110V Series LC1- D 1 Upper control box D4011 when double drives
KC1 Inverter Output Contactor AC110V Series LC1 1 Upper control box D4011 when double drives
KPH Phase sensor relay STEP-SW11 1 Upper control box
KMB Braking Contactor AC110V Series LC1 1 Upper control box
KMT High Speed Contactor(△) AC110V Series LC1 1 Upper control box
22
FU1-FU5 Fuse 2A、2A、10A、2A、10A 6 Upper control box
XSI-U 2 pole Socket ZSG-16 36V 1 Upper control box
XSZ-U 2 pole Socket ZSG-16 220V 1 Upper control box
XSI-D 2 pole Socket ZSG-16 36V 1 Upper control box
XSZ-D 2 pole Socket ZSG-16 220V 1 Upper control box

RB Braking Resistor 1K 72Ω


PC PLC 1 Upper control box
QS1 Main Switch 1 Upper control box 63A when double drives
KC Saftey Contactor LC1-D0601 1 Upper control box
BK-150 Output
TC1 Control Transformer 1 Upper control box
110/110/8V,Input 380V
BK-100 Output 36V,Input
TC2 Safe Transformer 1 Lower control box
220V
MT、MT1 AC motor AC380 3-phases 1 Upper machinery room
MB Braking Motor AC380 3-phases 1 Upper machinery room
ZPQ/ZPQ1 Braking Motor 1 Upper machinery room
KZD Aux. Braking 1 Upper machinery room
XPI Maintaining Socket WS/WP-9A 1 Maintaining Socket
JUZ Auto Adding Oil Device VERSA 1 In Metal Bracket
XIB Maintaining Handle LA-4H 1 Manually Checking Device
SXI-U Maintaining Socket WS/WP-9A 1 Upper control box
SXI-D Maintaining Socket WS/WP-9A 1 Lower control box
IU Emergency Button LAY5-M 1 Upper control box
RC1-RC6 RC model HD1。211 6 Control Cubicle
SRT Heating Stop Switch 1 Lower Skirt Cover Option for outer use

23
SRQ Heating Start Switch 1 Lower Skirt Cover Option for outer use
KJR Heating Contactor AC110V Series LC1- D 1 Control Cubicle Option for outer use
RJR1-RJR3 Heating Resistor 3 In Metal Bracket Option for outer use
ID Emergency Button LAY5-M 1 Lower control box
DU Emergency Button 1 On the top of escalator
DD Emergency Button 1 On the bottom of escalator
SRST-U Key Switch 1 On the top of escalator
SRST-D Key Switch 1 On the bottom of escalator
UL Upper Step Lights AC220 20W 1 In Frame
DL Lower Step Lights AC220 20W 1 In Frame
KRD Switch on up-left passageway T1R236 1 In Skirt Cover
KLD Switch on up-right passageway T1R236 1 In Skirt Cover
KLV Switch on down-right passageway T1R236 1 In Skirt Cover
KRV Switch on down-left passageway T1R236 1 In Skirt Cover
WRU Swtich on up-right skirt cover Z15G-10B 1 In Skirt Cover
WLU Switch on up-left skirt cover Z15G-10B 1 In Skirt Cover
WRD Switch on down-right skirt cover Z15G-10B 1 In Skirt Cover
WLD Switch on down-left skirt cover Z15G-10B 1 In Skirt Cover
KDD Drive Chain Safety Switch Z1R236 1 Beside drive chain
Z1R236 Right step chain tighten
CR Right step chain safety Switch 1
device
Z1R236 Left step chain tighten
CL Left step chain safety Switch 1
device
SLD Up-right comb fault switch Z1R236 1 Comb front plate
SRD Up-left comb fault switch Z1R236 1 Comb front plate
SRU Down-right comb fault switch Z1R236 1 Comb front plate

24
TU Upside step sinking switch Z1R236 1 Step framwork
TTU Upside step jump switch Z1R236 1 Emergent rail
SLU Down-left comb fault switch Z1R236 1 Comb front plate
TD Downside step sinking switch Z1R236 1 Step framwork
TTD Downside step jump switch Z1R236 1 Emergent rail
KAS Right handrail broken switch 1 Right handrail tighten device
KAX Left handrail broken switch 1 Left handrail tighten device
CS0、CS1、 Speeding photo-electrical device for steps HDL-M30-15NAB 2 Metal frame Output: NPN
Speeding photo-electrical device for
CS2、CS 3 TK12NC4C 2 Output: NPN
handrail
CS4、CS 5 Photo-electrical device on outlet and inlet

25
Chatper 6 List of Fault Codes

Code Electric safety switch name Code name


29 drive chain safety switch KDD

28 safety switch of up comb teeth abnormality(left right) SRD、 SLD

27 up throat safety switch (left right) KRD 、KLD

26 up right skirt board safety switch WLU


25 up left skirt board safety switch WRU
24 up step trap safety switch TU
23 down step trap safety switch TD

22 down skirt board safety switch(left) WRD

21 down skirt board safety switch(right) WLD

26
19 down throat safety switch (left right) KLV、 KRV

18 down comb teeth abnormality safety switch (left right) SLU 、SRU

17 down step chain safety switch (right left) CR 、CL


down handrail safety switch/middle skirt safety switch if with
16 KAS
handrial photoelectric(left)
down handrail safety switch/middle skirt safety switch if with
14 KAX
handrial photoelectric(right)

13 motor thermal protection, phase order abnormality KPH、FRT

12 up and down panel or cover emergency stop action IU、DU、ID、DD

27
1 2 3 4

D D

XDZ

FU3 FU4
FU1 FU2 FU5 QF6 KMT PC KPH TC1 TC2
XS- B

R3 R4
R1 R2 R5 R6 Lower cont r ol l er
C C

TPB KMB KC KC1 KMC KMU KMD

SXI - D XPI ID XSZ- D XSI - D

XDZ DDZ

down bi n

B B
RB
PE

Upper cont r ol l er Br ake r esi st ance box

UFC
QS1 IU SXI - U XPI XSZ- U XSI - U

DF
A A
Designed By

Checked By Schematic drawing name El ement l ay out dr awi ng

upper bi n Fr equency convect or box Approved By Schematic drawing code D10C604


Date Page
1 / 12 28
1 2 3 4
1 2 3 4

QS1 UFC
U2 U6 U22 MT
U U4 L1 U5
L1 T1 T1 T1 L1 2 1
U1 R
D
V2 V6 3 V22 D
V1 L2 T2 S V V4 L2 T2 V5 T2 L2 4 3 M

3~
W2 W6 6 W22
W W4 W5
L3 T3 L3 T3 T3 L3 5
W1 T
Q- 7000 KC1 KMC
FRT
( G7) PE

KMU P1 FWD( S1)


83 84
N
KMD P2 REV( S2) RZD1 U23
T1 T2 T3 T1 T2 T3 Z 83 84 B1
2 1 MT1
PE KMU KMD KMT P3 MS1( S5) RB
5 9 4
3
3
V23 M 1
B2
L1 L2 L3 L1 L2 L3 KMC P4 CM ( SC) RZD2
53 54 3~
6 5 W23
C C
KPH FRT1 PE
L1 T1 U21 Not e2
L1 W3
L2 L2 T2 V21 M

L3 V3 3~
L3 T3 W21

U3 KMB
PE
W21 Fact i f i er
U21
N
ZPQ
KMD W21
V21 M 1
L1 T1 101 L1 T1
B04 3~
W21
B L1 KMU T1 B
KMB Not e1
Not e3 Not e2 PE
ZPQ ZPQ1
Not e1 Not e4
KMD T3 U21 W21
B05 L2 T2 102 L3

L2 KMU T2
Not e5 ZPQ ZPQ1
N
Not e2

A Not e 1: Ci r cui t of i mpor t ed Fr and di spat cher br ake. A


Not e 2: when use doubl e dr i ve Designed By
Not e 3: nor mal br ake wi t h AC380 V ci r cui t Checked By Schematic drawing name Power Ci r cui t
Not e 4: nor mal br ake wi t h AC220 V ci r cui t Approved By Schematic drawing code D10C604
Not e 5: nor mal br ake wi t h AC110 V ci r cui t
Date Page 2 / 12
1 2 3 4
29
1 2 3 4

D D
N N V- A01

TPB
L V+ A00

FU1( 2A)
E4 B07
B02
W2 AC8V
E3 B06

E2 B05
C FU2( 2A) AC110V C
U2 E1
B04

TC1
PE

FU3( 10A) A41 FU4( 2A) A39


W1
84
KC1
VA 1E1
XSZ- U XSZ- D 83
cont r ol l er f an

AC220V

AC36V
B JN1 XSI - U XSI - D B

VB 1E2
TC2
EUF EDL EUL

N
A40
***

A A
Designed By

* * * her e i s t he 36 V power socket , when don' t need t hi s conf i gur at i on by speci al Checked By Schematic drawing name
Power suppl y
Approved By Schematic drawing code D10C604
r equi r ement , t hi s socket can be cancel l ed.
Date Page
3/ 12 30
1 2 3 4
1 2 3 4

D D

OMRON( CPM1A- 30CDR) / 40CDR

L N COM0 0000 0001 0002 0003 0004 0005 0006 0007 0008 0009 0010 0011 0102 0103 0104

A10 H03 A05


A02 A03 A07 A08 21 H10 A11 A04 A49 A50 A63 A64
KC1
SRST- U
22
H04 NOTE2 NOTE3 NOTE4
22 SGB1
CS0 CS1 KMU MB( EB) CS2 CS3 CS4 CS5 CS6 CS7
NOTE1
C
7
21 UFC C
SRST- D SXI - D H05 21 MC( EC)

SU SD 8 KMD A61 A60


22
A09 L1
H06 22
SQ KC SGB
7 KMC
21 T1
SXI - U H07
A06
B04 21
B05 6 8
6
KMB
SXI - U SXI - D
22
5 5 H08
4
KMT
12
B B
A01

A00

NOTE. 1: For bot h dr i ver , Pl ease j oi n shor t ci r cui t cabl e bet ween unused si gnal s when si ngl e dr i ver .
A A
NOTE2: Whi l e add gover nor f or measur i ng handr ai l r unni ng speed, Pl ease j oi n cabl e t o PLC i nput t er mi nal 0008&0009 Designed By
Checked By
NOTE3: Thi s i s aut omat i c r unni ng sensor at up&down par t ent r ance, I f t he sensor need t o be f i x, Pl ease j oi n cabl e t o PLC' s i nput 0010&0011 Schematic drawing name I nput
Approved By Schematic drawing code
NOTE4: Thi s i s aut omat i c r unni ng sensor at up&down par t ent r ance, I f t he sensor need t o be f i x, Pl ease j oi n cabl e t o PLC' s i nput 0102&0103 D10C604
Date Page 4/ 12
1 2 4
31
3
1 2 3 4

D D

OMRON( CPM1A- 30CDR) / CPM1A- 40CDR


COM1 1001 COM2 1002 1003 COM0 COM3 1000 1004 1005 1006 1007 COM4 1100 1101 1102 1103 COM5 1104 1105 1106 1107

Y1 Y0 Y4 Y5 Y6 Y7 Y14 Y15 Y16 Y17


A12 A13

B11
61 61
L1

13

13

KMD KMU A00 A45 A46 A47 A48


KDD
KZY

KDD1

C C
T1

14

62 62
14

NOTE1
1GREEN RED2 1GREEN RED2
UP DOWN
DF F02
A1
F01 EFU EFD
KZY JUZ + - + -
A2 A56 A1 A1 A1 A1 A1 13 13 13 13
L KMB KC1 KMU KMD KMT KMC KUP KUD KSP KER
KZD A2 A2 A2 A2 A2 NOTE3 14 14 14 14
NOTE4
N B02
NOTE2 RC1 RC2 RC3 RC4 RC5 A01

N
B04

B B05 B

10 6 400
UP
KUP
10 6 401
DOWN
KUD 402
10 6 I NSPECTI ON
KSP 403
10 6 FAULT
KER CMM
NOTE4

A NOTE. 1: For bot h dr i ver , Pl ease j oi n shor t ci r cui t cabl e bet ween unused si gnal s when si ngl e dr i ver . A
Designed By
NOTE2: Auxi l i ar y br ake devi ce
NOTE2: Joi n cabl e f or r unni ng di r ect i on l i ght of t he i nt el l i gence el evat or Checked By Schematic drawing name Out put
Approved By Schematic drawing code D10C604
NOTE4: cour se moni t or
Date Page 5 / 12
1 2 3 4
32
1 2 3 4

NO. Swi t ch Name Swi t ch code Faul t code


A16 A18 A20 A21 A22
1 Mai n dr i ve chai n KDD 29 KDD KDD1 SZD SRD SLD KLD KRD WRU WRR WLU WLL
D B05
A14 A14B A17 A19 A20A A21A
D
2 Dobl e dai ve mai n dr i ve chai n KDD1 29 Not e1 Not e2
Addi t i onal br ake f unct i on swi t ch SZD 29
3
4 Up comb(Left/Right) SLD 、SRD 28

TU
5 Up entrance(L/R) KLD 、KRD 27
6 Up skirt(R) WRU 26 A28 A26 A25 A24 A23
KLV KRV WRD WLD WMD WMU TTD A23ATD WMD WMU TTU
7 Middle skirt(R) WRR 26 A27 A23C A23B A22C A22B A22A
8 Up skirt(L) WLU 25
9 Middle skirt(L) WLL 25
10 Up step sinking TU 24 SLU
11 Upper st ep j ump up moni t or i ng TTU 24
A30 A32 A33 A34 FRT Not e4 FRT1 B10
C 12 Upper st ep mi ssi ng swi t ch W MU 、WMD 24 KXF
C
SRU CR CL KAX KAS KPH H01 H02 M01
A29 A31
**
13 Dn step sinking TD 23 1 2
11 14 95 96 95 96 1 9
TTD 23 SXI - U
14 Dn st ep j ump up moni t or i ng

15 Dn st ep mi ssi ng swi t ch W QU 、WQD 23


16 Down skirt(L) WLD 22
RC6
17 Down skirt(R) WRD 21 B11 A36 B09
Not e3 IU
18 Dn entrance(L/R) KLV 、KRV 19 KC KYC
A70
DD
A37
ID
A75 2
DU
A35
1
B04
19 Down comb(L/R) SLU 、SRU 18 A2 A1
SXI - D
20 Dn step chain(L/R) CL 、CR 17
21 Dn handrail(L) KAX 16 13
Dn handrail(R) KAS A00 KXF
B
22 14 ** B
14
23 Phase protection KPH 13 A53
24 OC protection2 FRT 、FRT113
A01
A54
25 fire protection
KXF 13
Upper mai nt enance socket SXI - U
26 12
27 Upper cont r ol l er emer gency st op I U
12
28 Upper st op swi t ch DU 12 Note1:If single driver,just install KDD switch,and short cable between A14 and A14B,If both driver,must add KDD1 switch.
29 Dn cont r ol l er emer gency st op
ID 12 Note2:It is for auxiliary brake, If no auxiliary brake , shall join short cable between A14B and A16.
Dn st op swi t ch Note3:water level monitoring switch,it is for outside waterproof type elevator,if don't use , please join short cable between A70 and B
30 DD 12 Note4:This is for both driver mode, If it is single driver, please join short cable between M01 and H01.
31 Water level monitoring KYC 12 **:Fire control relay,Normal open contact pot shall be offered by outside fire control signal between A53 to A54.
32 Dn mai nt enance socket SXI - D 12 While fire protection start to work,the elevator stop running.If no fire protection function, shall join short cable between M01 and B1
A A
33 Designed By

Checked By Schematic drawing name Saf et y Ci r cui t


Approved By Schematic drawing code D10C604
Date Page 6 / 12
1 2 3 4
33
1 2 3 4

D D

B06 B07 BO4( COM) A16 A18 A20 A21 A22 A23 A24 A25 A26 A28 A30 A32 A33 A34 B10 B11

B12
C C

VA VB 1 2 3 5 6 7 8 10 11 12 13 14 16 17 18 19 20 21 22 23 27 28

60K R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 R17

P521

POWER
H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 H11 H12 H13 H14 H15 H16 H17 XS- B
B B

A A
Thi s pi ct ur e woul d be unusef ul i f t her e' s some speci al r equest wi t hout t he f aul t di spl ay scr een. Designed By
Checked By Schematic drawing name Faul t Di spl ay

Approved By Schematic drawing code


D10C604
Date Page 7/ 12
1 2 4
34
3
1 2 3 4

D XPI-U XIB Inspection operation box


SXI-D Inspection socket SXI-U Inspection socket Additional plug XIB inspection plug D
XPI-D
ST
A75 A36 B09 B10
2 1 2 1 2 1 1
A08 A08 2
A01
A06 A07 A06 A07

5 4 3 A09 6 5 4 3 A01 5 4 3 6 5 4 3 SU
A10 6 A09 6
SQ
9 8 7 9 8 7 9 8 7 9 8 7 SD

C C

1 l ow wat er

wat er l i ne i nspect r el ay
RC7 2
KS- U A72 KMD N
11 12 73 74 3 al er t ness wat er l i ne
KS- D A73 KMU KCC
21 22 73 74 A2 A1
B04 B05

AC200
KMT H13 4 t i pt op wat er l i ne
71 72
KC KCB 6 A70
Not e1
67 68 H16 21 22 H14 14 13
KCC t he saf t ey ci r cui t t oget her not
havi ng t he wat er pump , st r i ng
KCB 8 B11
H15 9 12
(A41)
QF6 A41 7 havi ng t he wat er pump, cont r ol i ng
Not e2 t he wat er pump swi t ch
B 5 B
L2

wat er
pump
N L2

Depiction:
1.Undertaking inspection. If handle is inserted in up room control panel, the additional plug
2. Normal running. Additional plugs are inserted in inspection sockets of both rooms. If any
3. Illumination power shall be offered by user.

A Not e1: 6 and 8 must be wnker l i nked i n t he secur ed l oop i f t her e' s no wat er pnmp. A
5 and 8 cont r ol s t he swi ct h of wat er pump i f t her e' s bei ng wat er pump, 6 abd 8 doesnot be l i nked i n t he secur e l oop Designed By
Not e2 Avai l abl e f or machi nar y ant i - r ever se f unct i on. Checked By Schematic drawing name I nspect i on
Approved By Schematic drawing code
D10C604
Date Page
5 8/ 12
1 2 4
35
3
1 2 3 4

NOTE1 TCF ZJR


D EF1 EF2 EF( N) D
0V F0 F1 F2 F( N) 6
A41 1

Her at i ng r eal y
PT100
JN1 L 7
HV FV
AC220V 8
NC
9 A51
1EF1 1EF2 1EF( N) N 2 NO
0V1 1F0 1F1 1F2 1F( N) 10 A52

N N
SRQ
1HV 1FV SRT A52 KJR
B05 A1 A2
A51

TCW EW1 EW2 EW( N) 13 14


0V W0 W1 W2 W( N)
C C
B04 KJR
L
HV WV

U2 1 2
L1
1EW1 1EW2 1EW( N)
0V1 1W0 1W1 1W2 1W( N) V2 3 4
L2
N
W2 L3 RJR1 RJR2 RJR3
5 6
1HV 1WV KJR
NOTE2

N
JN1
B B
Heating R.(U) Heating R.(M) Heating R.(D)
NOTE4
NOTE3 EUI EDI
N

Note1:For cold cathode handrail light


Note2:For cold cathode skirt light
Note3:Comb teeth light of being fixed at the skirt board of the entrance.
A A
Note4: Heating device for water-proof escalator. Start-and-stop switch is fixed on upper skirt facing Designed By

Checked By Schematic drawing name Speci al l i ght i ng&heat i ng

Approved By Schematic drawing code D10C604


Date Page
5 9 / 12
1 2 3 4
36
1 2 3 4

A35
A36
A08
A07

MB
A10
U21
D M
V21 D
3~
W21
DU MT
U23
SRST- U M V23
3~
W23
PE
JUZ
U22 Upside
V22 control cabinet
Main power switch
W22
A10 A13
U1 、V1、 W1
Downside U1 、V1、 W1
N control cabinet Power
A07 operation panel B02 3 phase power

A08 W1
W1
SRST- D To upside l i ght
N N
A37 control cabinet
DD PE PE PE
C WRU WLU TU C
B11 A23
A22
A21
KRD KLD SLD SRD KDD
B05
A19 A17 A16
To downside
A18
control cabinet safety prorection switch depiction:
A20 1. Only reference for wiring of escalators. In the
A01 2.(1). All the chosen wires are copper-cored isolat
(2) Wires entrance position: 500mm down from center
(3) The out wire's length is 2000mm and amount is c
A00 3. Escalator control is made up of two panels: up c
KAS KAX CL CR Note1: Switches of power and illumination shall be
A34 CS0 CS1 A03 and installed in a convenient place of escalator's
A33 A31
A32 A02

TD WLD WRD KRV KLV SLU SRU


A23 To upside
B A24 A27 A29 B
control cabinet
A25 EUL
A26 JN1
A28
A30 N

A12
DF N To upside
To downside
control cabinet step lighting control cabinet

EDL
JN1
N
A A
Designed By
Checked By Schematic drawing name El ect r i c l ayout
To downside
Approved By Schematic drawing code
control cabinet
D10C604
Date Page 10/ 12
1 2 4
37
3
1 2 3 4

NO. El ement code Name Speci f i cat i on Posi t i on NO. El ement code Name Speci f i cat i on Posi t i on

Wor ki ng t r ansf or mer LC1- D AC110V


1 TC1 BK150 380V/ / 110V/ 8V 32 KMB Wor ki ng br ake cont act
D BK100 220V/ / 36V LC1- D AC110V D
2 TC2 Li ght i ng t r ansf or mer 33 KMC Oper at i on cont act

3 QS1 Mai n power swi t ch 34 RB Br ake r esi st ance 1K 72Ω

STEP SW- 11 MY4N DC24V


4 KPH Sequence r el ay 35 KXF Fi r e pr ot ect i on r el ay
LC1- D AC110V LC1- D AC110V
5 KMU Upper r un cont act 36 KJR Heat i ng r el ay
LC1- D AC110V 16* 2+4* 6
6 KMD Lower r un cont act 37 PE Ear t h wi r e end

7 UFC Fr equency convect or V- 700 38 KCR Wat er posi t i on checki ng r el ay CKC- CI KACHI - C61F

8 KMT Hi gh speed cont act LC1- D AC110V 39 QF6 Mechani cal uni nt ent i onal r ever se r et ur ni ng DZ47 1P 3A

9 KC1 Oper at i on cont act LC1- D AC110V 40 DDZ Ter mi nal end UK- 10N

10 KC Saf et y ci r cui t cont act LC1- D AC110V 41 XDZ UK- 2 。5B


Ter mi nal end
11 FRT Mot or heat pr ot ect r el ay 3UA59- 2E 42 M Wor ki ng br ake 三相AC380

C 12 FRT1 Mot or heat pr ot ect r el ay 3UA59- 2E 43 M1 Wor ki ng br ake 三相AC380 C


13 PC PLC CPMA1A- 30/ 40CDR 44 MT Mai n dr i ve 三相AC380

14 FU1- FU4 Fuse FS101 2A 、2A、 2A、 10A、 2A 45 MT1 Mai n dr i ve 三相AC380

15 KZY Addi t i onal br ake cont act LC1- D AC110V 46 JUZ Lubr i cat i on devi ce VERSA

16 KCC Uni nt ent i onal r ever se cont act LC1- D AC110V 47 Mai nt enance box JX- 04
XI B
17 KCB Uni nt ent i onal r ever se sel f - mai nt ai n 48 DU Upper st op swi t ch LAY33 。14

18 KSI - U Two hol e socket ZSG- 16 49 DD Lower st op swi t ch LAY33 。14

19 KSI - D Two hol e socket ZSG- 16 50 SRST- U Upper key swi t ch ASWSSK20E

20 KSZ- D Two hol e socket ZSG- 16 51 SRST- D Lower key swi t ch ASW33K20E

21 KSZ- U Two hol e socket ZSG- 16 52 EUL Upper st ep gap l i ght i ng AC220V 20W

22 SXI - U Mai nt enance socket WS/ WP- 9A 53 EDL Lower st ep gap l i ght i ng AC220V 20W
B B
23 SXI - D Mai nt enance socket WS/ WP- 9A 54 CS0 、CS1 St ep speed moni t or i ng devi ce HDL- M30- 15NAB

24 SPI - U Mai nt enance addi t i onal pl ug WS/ WP- 9A 55 CS2 、CS3 Handr ai l speed moni t or i ng devi ce TK12NC4C

25 SPI - D Mai nt enance addi t i onal pl ug WS/ WP- 9A 56 CS4 、CS5Li ght sensor BA2M- DDT

26 IU Upper cont r ol l er emer gency st op PCB- CR11 57 SU Upper r un but t on i n t he mai nt enance box PCB- CR01

27 ID Lower cont r ol l er emer gency st op PCB- CR11 58 SD Lower r un but t on i n t he mai nt enance box PCB- CR01

28 DF Buzzer UC- 75 AC220V/ AC110V 59 SQ Runni ng but t on i n t he mai nt enance box PCB- CR01

29 DF1 Buzzer UC- 75 AC220V/ AC110V 60 ST St op but t on i n t he mai nt enance box PCB- CR11

30 TPB Vol t age const ant power S- 35- 24 61 EFU Upper t r af f i c l i ght TGF100

31 RC1- RC7 El ect r i c ar c ext i ngui sh devi ce HD1 62 Lower t r af f i c l i ght TGF100
。211 EFD

A A
Designed By

Checked By Schematic drawing name Componet Li st


Approved By Schematic drawing code D10C604
Date Page 11 / 12
1 2 3 4
38
1 2 3 4

Speci f i cat i on Posi t i on


NO. El ement code Name
63 TCF Handr ai l l i ght i ng t r ansf or mer YGD- 5
D 64 D
TCW Ski r t l i ght i ng t r ansf or mer YGD- 5
65 EF1 Handr ai l l i ght i ng
66 EW1 Ski r t l i ght i ng
67 EUI Upper comb l i ght i ng SCD- 02
68 EDI Lower comb l i ght i ng SCD- 02
69 SRT Heat i ng swi t ch LAY33 。14
70 SRQ Heat i ng devi ce LAY- Y
71 RJR1- N Oper at i onal cont act GAA615F3
KUP Upper r unni ng moni t or i ng r el ay MY4N AC110V
72
KUD Lower r unni ng moni t or i ng r el ay MY4N AC110V
73
KST Aut o- r unni ng moni t or i ng r el ay MY4N AC110V
C 74 C
KSP Mai nt enance moni t or i ng r el ay MY4N AC110V
75
76 ZPQ Wor ki ng br ake AC220V

77 ZPQ1 Wor ki ng br ake AC220V


KZD Addi t i onal br ake
78 DC110V

79
80
81

82
83

84
B B
85
86

87
88

89
90

91
92

93

A A
Designed By
Checked By Schematic drawing name Componet Li st
Approved By Schematic drawing code D10C604
Date Page 12/ 12
1 2 3 4
39

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