Cell30 Autotek

MAGNA COSMA INTERNATIONAL
Mechanical desing Electric desing

DISPOSITIVOS Y MAQUINADOS MEXICANOS S.A DE C.V. Company: MIG Automatización
Contact: Flavio Moreno Roldan
Adress: Calle 13 Norte y Avenida 4 Pte.
Cerrada 5 A Norte #10008 C
Barrio de Sn Juan Calvario, C.P 72764 San Pedro Cholula, Pue. Adress: Colonia Villa Frontera Puebla, Pue.
Telephone: (+52) 222 573 5570 Telephone: (+52) 222-590-8865
Customer: MAGNA COSMA INTERNATIONAL Instalation:

Project name: CELL30_AUTOTEK
Place of installation:
Responsible for project:
AUTOTEK MORELOS
E. JARAMILLO
ED
Edit date: 26.11.2018 Modifie: MIG Automatización Number of pages 88
ENGINEER: DESIGN SOURCE: DESIGN LEADER: PROGRAMS: PACKAGE AUTOTEK MORELOS SYSTEM/TOOL NO: RELEASE DATE: REVISION SECTION SHEET
DESCRIPTION: 16.10.2018 NUMBER: LETTER: NUMBER:
E. JARAMILLO ATKM MIG NISSAN ST030A ENGENIERING
COSMA INTERNATIONAL Dispositivos y Maquinados
0
A 3
Mexicanos S.A. de C.V.
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CELL 030 SHEET
DESCRIPTION:
TITLE PAGE DRAWING NUMBER:
+ED&A/1
DATE:
17.10.2018
1 OF
SECTION REV SHEET DESCRIPTION
A REFERENCE 1 TITLE PAGE
2 TABLE OF CONTENTS
3 REVISION LIST
0
A 2 3
CELL 030 SHEET TABLE OF CONTENTS DRAWING NUMBER: DATE: OF
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +ED&A/2 17.10.2018
SHEETS AFF'D CHANGE AUTH. CHANGED SHEETS AFF'D CHANGE AUTH. CHANGED
REV OP# SEC/SHEET CHANGE DESCRIPTION DATE CODE BY BY REV OP# SEC/SHEET CHANGE DESCRIPTION DATE CODE BY BY
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
0
A 3 3
CELL 030 SHEET REVISION LIST DRAWING NUMBER: DATE: OF
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +ED&A/3 17.10.2018


AUTOTEK MORELOS
E. JARAMILLO
PDP01
Edit date: 26.11.2018 Modifie: MIG Automatización
0
A 3
CELL 030 SHEET
DESCRIPTION:
+PDP01&A/1
DATE:
17.10.2018
1 OF
2 TABLE OF CONTENTS
3 REVISION LIST
CB 120v 1 PDP 01 PANEL CELL 030

INTERCONNECT
E 1 480VAC/110VAC HARDWIRE
2 480VAC/110VAC HARDWIRE
X PINCHARS 1 LAYOUT
2 LAYOUT
3 LAYOUT
4 LAYOUT
5 TERMINAL CONNECTION
Y BILL OF 1 BILL OF MATERIAL

MATERIAL
YA BOM'S 1 BOM DETAILS:
0
A 2 3
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +PDP01&A/2 17.10.2018
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
0
A 3 3
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +PDP01&A/3 17.10.2018
480 VAC
CUSTOMER SUPPLIED
L1 L2 L3
CUSTOMER SUPPLIED-
PDP01 CELL 030
4x4/0 AWG
480 VAC
L1 L2 L3
PDP01
480 VAC - 200 A
PANEL CELL 030
PD1.1 PD1.2 PD1.3 PD1.4 PD1.5 PD1.6 PD1.7 PD1.8
30 A 30 A 15 A 15 A 30 A 30 A 10 A 10 A
E128FU E132FU E146FU E152FU E158FU E164FU E170FU E206FU
E128FU/JBOX 01 PANEL E132FU/RECEPTACLE & UTILITY E146FU/10R1 ROBOT E152FU/ROBOT SPARE E158FU/WELDER 01 E164FU/WELDER SPARE E170FU/ROLLER DOOR 01 E206FU/ROLLER DOOR SPARE
Multiconductor Multiconductor Multiconductor Multiconductor Multiconductor Multiconductor Multiconductor Multiconductor
4x10 AWG 4x12 AWG 4x10 AWG 4x10 AWG 4x8 AWG 4x8 AWG 4x12 AWG 4x12 AWG
JBOX 01 PANEL RECEPTACLE & UTILITY WELDER 01 WELDER SPARE ROLLER DOOR 01 ROLLER DOOR SPARE
10R1 ROBOT ROBOT SPARE
CELL 030 CELL 030 LINCOLN I400 CELL 030 CELL 030 CELL 030
CELL 030 CELL 030
CELL 030
0
CB 1 1
CELL 030 SHEET PDP 01 PANEL CELL 030 DRAWING NUMBER: DATE: OF
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +PDP01&CB/1 17.10.2018
COSTUMER SUPPLIED
480VAC
3 PHASE 60 HZ
L2 GND
1 1
00 40 L1 L3
1 L1 L2 L3 GND 1
02 42
PDP01 CELL 030 PDP01 CELL 030
1 1
04 44 10 AWG 10 AWG
E106-FU 480 VAC 480 VAC
200 A 5 3 1 BLACK E146FU BLACK
X0
1 4 03 PD1.3 1460L1 L1
1 1
06 6 4 2
46 2 5 04 1470L2 L2
10R1
ROBOT
3 6 05 1480L3 L3 CELL 030
1 4/0 AWG 2 AWG 1 15 A
08 480 VAC GND 48 GND GND
BLACK GNYE
1 1
10 E110TDB
L1 L2 L3 50
10 AWG 10 AWG
480 VAC 480 VAC
BLACK E152FU BLACK L1
06 PD1.4 1520L1
1 L1 L2
1 1 4
L3
12 52 L2
10 AWG 10 AWG 10 AWG 2 5 07 1530L2 ROBOT
1L1
1L2
1L3
480 VAC 480 VAC 480 VAC SPARE

BLACK E114FU BLACK X0
BLACK 08 1540L3 L3 CELL 030
1 5 6 01 PD1.0 E1140 1 3 6
14 54 15 A
GND GND
3 4
1 1 2 02 E1160 1
16 12 A 56
8 AWG 8 AWG
480 VAC 480 VAC
BLACK E158FU BLACK
1 1 1 4 09 PD1.5 1580L1 L1
18 H1 H3
E119TX
H2 H4 CONTROL TRANSFORMER
58
2 5 10 1590L2 L2 WELDER1
500 VA ROBOT
480 PRIMARY, 110 SEC 10R1
1 9070T5000D1
1 3 6 11 1600L3 L3
CELL 030
20 10 AWG X1 X2
60 30 A
GND GND
480 VAC L N
1 BLACK 1
22 62
8 AWG 8 AWG
X1
RED 480 VAC 480 VAC
1 L PD0.1 8 AWG E1240 L1 1 BLACK E164FU BLACK L1
GND 1 4 12 PD1.6 1640L1
24 WHITE 64
N 8 AWG E1250 N 13 1650L2 L2
2 5
WELDER2
SPARE
1 WHITE
1 3 6 14 1660L3 L3
CELL 030
26 N PD1.1 10 AWG E1250 N N JBOX01 66 30 A
PANEL GND GND
RED
E128FU 01 8 AWG E1240 L1 L CELL 030
1 1
28 30 A 68
10 AWG 12 AWG
RECEPTACLE 480 VAC 480 VAC E170-DISC
1 D231SS & 1 BLACK E170FU
1 4 BLACK 15 PD1.7 1700L1 1711L1 L1
30 N PD1.2 UTILITIES 70
FAN CELL 030
2 5 16 1710L2 1701L1 L2
RED ROLLER
E132FU
1 02 12 AWG 1 3 6 17 1720L3 721L3 L3
DOOR 01
32 WHITE 72 CELL 030
30 A 12 AWG
TV 10 A
GND GND
E1351
1 1
34 WHITE 74
16 AWG
PANEL LIGHT
RED E136H1 CELL 030
1 E136FU X1 X2 1
16 AWG
36 76
4A PE WHITE
16 AWG
1 1
38 E139M1 78
RED
L1 L3 GND 16 AWG L M N PDP01 PANEL FAN
L1 L3 GND
1~ CELL 030
L2 L2
E. JARAMILLO ATKM MIG DESCRIPTION: NUMBER: LETTER: NUMBER:
NISSAN ST030A ENGENIERING 16.10.2018
0
E 1 2
CELL 030 SHEET DRAWING NUMBER: OF
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC. 480VAC/110VAC HARDWIRE DATE:
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +PDP01&E/1 21.09.2015
L2 GND
2 2
00 L1 L3 40
2 2
02 42
PDP01 CELL 030
2 2
04 44
10 AWG 12 AWG
480 VAC 480 VAC E206-DISC
BLACK E206FU BLACK
X0
L1
18 PD1.8 2060L1
2 1 4 2061L1 2
06 19 L2 ROLLER
46
2 5 2070L2 2071L2
DOOR 02
20 L3 SPARE
2 3 6 2080L3 2081L3
CELL 030 2
08 10 A
GND GND
48
2 2
10 50
2 2
12 52
2 2
14 54
2 2
16 56
2 2
18 58
2 2
20 60
2 2
22 62
2 2
24 64
2 2
26 66
2 2
28 68
2 2
30 70
2 2
32 72
2 2
34 74
2 2
36 76
2 2
38 78
L1 L3 GND
L2
0
E 2 2
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC. 480VAC/110VAC HARDWIRE DATE:
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +PDP01&E/2 21.09.2015
HOFFMAN ENCLOSURES, INC.
A60SA3816LPPL
60MM
80X100MM
E128FU
E132FU
E136FU
E114FU E146FU E152FU
336MM
TERMOMAGNETIC SWITCH TO BE
INCLUDED ON INSIDE OF PANEL
80X100MM
E128FU
E132FU
E136FU
80X100MM
E158FU E164FU E170FU E206FU
E114FU E146FU E152FU

336MM
80X100MM
E110TDB
80X100MM
T1
E158FU E164FU E170FU E206FU

360MM
NAMEPLATE LABEL
80X100MM
GND
-X0 -X1 TO BE TIED TO
192MM
BUILDING STRUCTURE
WITH #4/0
STICKER
80X100MM
0
X 1 5
CELL 030 SHEET LAYOUT DRAWING NUMBER: DATE: OF
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +PDP01&X/1 17.10.2018
38in HOFFMAN ENCLOSURES, INC.
A60SA3816LPPL
170
170MM
PDP CELL 030
70
70MM
DISTRIBUTION PANEL
WHITE w/ BLACK LETTERS

170
PDP CELL 030
CAUTION
DISTRIBUTION PANEL
70
THIS CONTROL PANEL HAS MORE
THAN ONE SOURCE OF POWER.
VOLTAGE 1: 480VAC
170 WHITE w/ BLACK LETTERS

CAUTION
THIS CONTROL PANEL HAS MORE THAN
ONE SOURCE OF POWER.
70
CONSULT SCHEMATIC DIAGRAMS TO
ENSURE ALL SOURCES OF POWER ARE
DISCONNECTED BEFORE SERVICING TO
170MM
AVOID ELECTRIC SHOCK.
70MM
3.81MM CAUTION
THIS CONTROL PANEL HAS MORE THAN ONE
SOURCE OF POWER.
VOLTAGE 1: 480VAC
60in
YELLOW LAMACOID W/ BLK TEXT
170MM
3.81MM CAUTION
70MM
SOURCE OF POWER.
CONSULT SCHEMATIC DIAGRAMS TO ENSURE
ALL SOURCES OF POWER ARE DISCONNECTED
BEFORE SERVICING TO AVOID ELECTRIC SHOCK.
RED LAMACOID W/ WHT TEXT
0
X 2 5
A60SA3816LPPL
6in
BOTTOM VIEW
E140-FAN
8in
LEFT VIEW RIGHT VIEW

0
X 3 5
A60SA3816LPPL
90MM 90MM 90MM 345MM
M25 M25 M25 M25
PD1.8 PD1.6 PD1.4 PD1.8
110MM
M25 M25 M25 M25
PD1.7 PD1.5 PD1.3 PD1.1

225MM
GLAND DIAMETER
8X25 MM
0
X 4 5
COSMA INTERNATIONAL
FIELD INSIDE THE BOX
-XO

TO TRANSFORMER E1140 L1 E1140 L1 E114FU
Dispositivos y Maquinados
TO TRANSFORMER E1160 L2 E1160 L2 E114FU
TO TRANSFORMER PE BLOCK PE
ENGINEER:
ROBOT 10R1 E1460 L1 E1460 L1 E146FU
E. JARAMILLO
ROBOT 10R1 E1470 L2 E1470 L2 E146FU
ROBOT 10R1 E1680 L3 E1480 L3 E146FU
ATKM
DESIGN SOURCE:
ROBOT 10R1 PE BLOCK PE
ROBOT SPARE E1520 L1 E1520 L1 E152FU
MIG
ROBOT SPARE PE BLOCK PE
DESIGN LEADER: PROGRAMS:

NISSAN
CELL 030
WELDER 01 10R1 E1580 L1 E1580 L1 E158FU
WELDER 01 10R1 E1590 L2 E1590 L2 E158FU
SHEET
PACKAGE
WELDER 01 10R1 E1600 L3 E1600 L3 E158FU
DESCRIPTION:
DESCRIPTION:
WELDER 01 10R1 PE BLOCK PE
AUTOTEK
WELDER SPARE E1640 L1 E1640 L1 E164FU
MORELOS
TERMINAL CONNECTION
WELDER SPARE PE BLOCK PE
ROLLER DOOR 01 E1700 L1 E1700 L1 E170FU
ROLLER DOOR 01 PE BLOCK PE
ROLLER DOOR SPARE E2060 L1 E2060 L1 E206FU
ROLLER DOOR SPARE PE BLOCK PE

01 02 PE 03 04 05 PE 06 07 08 PE 09 10 11 PE 12 13 14 PE 15 16 17 PE 18 19 20 PE
SYSTEM/TOOL NO:
+PDP01&X/5
DRAWING NUMBER:
ST030A ENGENIERING
-X1
FROM TRANSFORMER E1240 L1 E1240 L1 INSIDE THE BOX
FROM TRANSFORMER E12500 N E1250 N INSIDE THE BOX
FROM TRANSFORMER PE BLOCK PE
JBOX 01 PANEL E1280 L1 E1280 L1 E128FU
JBOX 01 PANEL E1250 N E1250 N E128FU
JBOX 01 PANEL PE BLOCK PE

16.10.2018
RELEASE DATE:
RECEPTACLE & UTILITY E1320 L1 E1320 L1 E132FU

0
DATE:
RECEPTACLE & UTILITY E1250 N E1250 N E132FU

REVISION
NUMBER:
17.10.2018
RECEPTACLE & UTILITY PE BLOCK PE

L1 N PE 01 N PE 02 N PE
X
SECTION SHEET
5
LETTER: NUMBER:
OF

5
DEVICE LIST
DEVICE TAG PART NUMBER QTY DESCRIPTION MANUFACTURER DEVICE TAG PART NUMBER QTY DESCRIPTION MANUFACTURER
PDP01 1 SMALL GL66 SERIES STEEL WALL-MOUNT ENCLOUSURE E146FU 1

480 VAC - 200 A MHC200200120 HOFFMAN PD1.3 1772310000 CABLE GLAND, M 25, 10 MM, OD MIN. 13 MM-OD MAX. 18 MM. WEIDMULLER
250X200X120MM.
X0.0 20 FEED-THROUGH TERMINAL, SCREW CONNECTION, 10 MM, 1000 V, 1
PD1.0 1020300000 WEIDMULLER 1772470000 ACCESSORIES, LOCKNUT, M 25, 6 MM, POLYAMID 6 (PA6-GF30) WEIDMULLER
57 A, DARK BEIGE
X0.GND 6 PE TERMINAL SCREW CONNECTION, 10 MM, 1200 A, 3
1480L3 1010300000 WEIDMULLER ATJ15 FUSE CLASS J 15 A FERRRAZ SHAWMUT
GREEN/YELLOW
X1.01 1 FEED-THROUGH TERMINAL, SCREW CONNECTION, 10 MM, 1000 V, E152FU 1
E1240 L1 1020300000 WEIDMULLER PD1.4 1772310000 CABLE GLAND, M 25, 10 MM, OD MIN. 13 MM-OD MAX. 18 MM. WEIDMULLER
57 A, DARK BEIGE
X1.02 1 FEED-THROUGH TERMINAL, SCREW CONNECTION, 10 MM, 1000 V, 1
FAN 1020300000 WEIDMULLER 1772470000 ACCESSORIES, LOCKNUT, M 25, 6 MM, POLYAMID 6 (PA6-GF30) WEIDMULLER
57 A, DARK BEIGE
X1.L 1 FEED-THROUGH TERMINAL, SCREW CONNECTION, 10 MM, 1000 V, 3
PD0.1 1020300000 WEIDMULLER ATJ15 FUSE CLASS J 15 A FERRRAZ SHAWMUT
57 A, DARK BEIGE
X1.N 3 FEED-THROUGH TERMINAL, SCREW CONNECTION, 10 MM, 1000 V, E158FU 1
E1250 N 1020300000 WEIDMULLER PD1.5 1772310000 CABLE GLAND, M 25, 10 MM, OD MIN. 13 MM-OD MAX. 18 MM. WEIDMULLER
57 A, DARK BEIGE
E106-FU 1 1
1494V-DS200 VARIABLE DEPTH DISCONECT SWITCH ALLEN BRADLEY 1772470000 ACCESSORIES, LOCKNUT, M 25, 6 MM, POLYAMID 6 (PA6-GF30) WEIDMULLER
1 3
1494V-FS200 DISCONNECT FUSE BLOCK 200 A, TYPE J FUSE CLIPS ALLEN BRADLEY AJT30 FUSE, 30AMP. J CLASS. FERRRAZ SHAWMUT
1 E164FU 1
1401-N45 FUSE CLIP KIT 200 A, TYPE J FUSE CLIPS ALLEN BRADLEY PD1.6 1772310000 CABLE GLAND, M 25, 10 MM, OD MIN. 13 MM-OD MAX. 18 MM. WEIDMULLER
1 1
1494V-RA4 CONNECTING ROD, ENCLOSURE DEPTH ALLEN BRADLEY 1772470000 ACCESSORIES, LOCKNUT, M 25, 6 MM, POLYAMID 6 (PA6-GF30) WEIDMULLER
1 DISCONNECT FUSE COVER PROTECTIVE WITH DOOR RIGHT HAND 3

1495-N67 ALLEN BRADLEY AJT30 FUSE, 30AMP. J CLASS. FERRRAZ SHAWMUT
200 A
1 DISCONNECT SWITCH OPERATING HANDLE- 30 A-200 A NON E170-DISC 1
1494F-P1 ALLEN BRADLEY P1-25/I2/SVB MAIN SWITCH 3 POLE, 25 A, EMERGENCY-STOP EATON MOELLER
METALIC
3 E170FU 1
LPJ200SP TIME DELAY FUSE LPJ 600 VAC/300 DC 200 A EATON BUSSMANN PD1.7 1772310000 CABLE GLAND, M 25, 10 MM, OD MIN. 13 MM-OD MAX. 18 MM. WEIDMULLER
E110TDB 1 1
MPDB67433 POWER DISTRIBUTION BLOCKS, MPDB SERIES FERRAZ SHAWMUT 1772470000 ACCESSORIES, LOCKNUT, M 25, 6 MM, POLYAMID 6 (PA6-GF30) WEIDMULLER
E114FU 3 3
ATJ12 FUSE CLASS J 12 A FERRRAZ SHAWMUT AJT10 FUSE, 10AMP. J CLASS. FERRRAZ SHAWMUT
E119TX 1 E206FU 1
CONTROL 9070T5000D1 TRANSFORMER CONTROL 500 VA 240/480 VAC-120VAC SCHNEIDER ELECTRIC PD1.8 1772310000 CABLE GLAND, M 25, 10 MM, OD MIN. 13 MM-OD MAX. 18 MM. WEIDMULLER
TRANSFORMER
1
E128FU 1 1772470000 ACCESSORIES, LOCKNUT, M 25, 6 MM, POLYAMID 6 (PA6-GF30) WEIDMULLER
PD1.1 1772310000 CABLE GLAND, M 25, 10 MM, OD MIN. 13 MM-OD MAX. 18 MM. WEIDMULLER
3
1 AJT10 FUSE, 10AMP. J CLASS. FERRRAZ SHAWMUT
1772470000 ACCESSORIES, LOCKNUT, M 25, 6 MM, POLYAMID 6 (PA6-GF30) WEIDMULLER
E132FU 1
PD1.2 1772310000 CABLE GLAND, M 25, 10 MM, OD MIN. 13 MM-OD MAX. 18 MM. WEIDMULLER
1
1772470000 ACCESSORIES, LOCKNUT, M 25, 6 MM, POLYAMID 6 (PA6-GF30) WEIDMULLER
E136H1 1
LEDA1S35 LED LIGHT BAR, COOL WHITE, 900 Im, 5 W,260 VAC HOFFMAN
E139M1 1
PDP01 PANEL FAN NSYCVF85M115PF CLIMA SYSTEM FORCED VENT. IP54. 85 M3/H SCHNEIDER ELECTRIC
CELL 030
1 OUTLET GRILLE PLAST CUT OUT 125X125 MM EXT DIM 137X117
NSYCAG125LPF SCHNEIDER ELECTRIC
MM IP54
0
Y 1 1
CELL 030 SHEET BILL OF MATERIAL DRAWING NUMBER: DATE: OF
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +PDP01&Y/1 17.10.2018
BOM DETAILS:
BOM
REV QTY. PART DESCRIPTION MANUFACTURER PART NUMBER
1 SMALL GL66 SERIES STEEL WALL-MOUNT ENCLOUSURE 250X200X120MM. HOFFMAN MHC200200120
26 FEED-THROUGH TERMINAL, SCREW CONNECTION, 10 MM, 1000 V, 57 A, DARK BEIGE WEIDMULLER 1020300000
6 PE TERMINAL SCREW CONNECTION, 10 MM, 1200 A, GREEN/YELLOW WEIDMULLER 1010300000
1 VARIABLE DEPTH DISCONECT SWITCH ALLEN BRADLEY 1494V-DS200
1 DISCONNECT FUSE BLOCK 200 A, TYPE J FUSE CLIPS ALLEN BRADLEY 1494V-FS200
1 FUSE CLIP KIT 200 A, TYPE J FUSE CLIPS ALLEN BRADLEY 1401-N45
1 CONNECTING ROD, ENCLOSURE DEPTH ALLEN BRADLEY 1494V-RA4
1 DISCONNECT FUSE COVER PROTECTIVE WITH DOOR RIGHT HAND 200 A ALLEN BRADLEY 1495-N67
1 DISCONNECT SWITCH OPERATING HANDLE- 30 A-200 A NON METALIC ALLEN BRADLEY 1494F-P1
3 TIME DELAY FUSE LPJ 600 VAC/300 DC 200 A EATON BUSSMANN LPJ200SP
1 POWER DISTRIBUTION BLOCKS, MPDB SERIES FERRAZ SHAWMUT MPDB67433
3 FUSE CLASS J 12 A FERRRAZ SHAWMUT ATJ12
1 TRANSFORMER CONTROL 500 VA 240/480 VAC-120VAC SCHNEIDER ELECTRIC 9070T5000D1
8 CABLE GLAND, M 25, 10 MM, OD MIN. 13 MM-OD MAX. 18 MM. WEIDMULLER 1772310000
8 ACCESSORIES, LOCKNUT, M 25, 6 MM, POLYAMID 6 (PA6-GF30) WEIDMULLER 1772470000
1 LED LIGHT BAR, COOL WHITE, 900 Im, 5 W,260 VAC HOFFMAN LEDA1S35
1 CLIMA SYSTEM FORCED VENT. IP54. 85 M3/H SCHNEIDER ELECTRIC NSYCVF85M115PF
1 OUTLET GRILLE PLAST CUT OUT 125X125 MM EXT DIM 137X117 MM IP54 SCHNEIDER ELECTRIC NSYCAG125LPF
6 FUSE CLASS J 15 A FERRRAZ SHAWMUT ATJ15
6 FUSE, 30AMP. J CLASS. FERRRAZ SHAWMUT AJT30
1 MAIN SWITCH 3 POLE, 25 A, EMERGENCY-STOP EATON MOELLER P1-25/I2/SVB
6 FUSE, 10AMP. J CLASS. FERRRAZ SHAWMUT AJT10
0
YA 1 1
CELL 030 SHEET BOM DETAILS: DRAWING NUMBER: DATE: OF
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +PDP01&YA/1 17.10.2018


AUTOTEK MORELOS
E. JARAMILLO
JBOX01
0
A 4
CELL 030 SHEET
DESCRIPTION:
+JBOX01&A/1
DATE:
17.10.2018
1 OF
2 TABLE OF CONTENTS
3 TABLE OF CONTENTS
4 REVISION LIST
CB 120v 1 CONNECTION JBOX

INTERCONNECT
CE ETHERNET 1 ENET INTERCONNECT
INTERCONNECT
2 ENET INTERCONNECT
3 ENET INTERCONNECT
4 ENET INTERCONNECT
5 ENET INTERCONNECT
D 1 HARDWIRE CONNECTIONS
2 HARDWIRE CONNECTIONS
E 1 ENET INTERCONNECT
2 ENET INTERCONNECT
3 ENET INTERCONNECT
4 ENET INTERCONNECT
F STANDARD I/O 1 ENET INTERCONNECT
X PINCHARS 1 J-BOX LAYOUT
3 LAYOUT
5 PINCHARTS
0
A 2 4
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +JBOX01&A/2 17.10.2018
MATERIAL
2 BILL OF MATERIAL
0
A 3 4
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
0
A 4 4
PDP01 CELL 030
120VAC - 30 AMP
PANEL BOARD
PD1.1
120PDP01-E1288FU
120VCA
30A HMI01 ST030A CELL030 UTILITIES REAMER HUB REAMER 01
SAFETY GATE
J-BOX PANEL CELL 030 MASTER I/0 LINK MASTER I/0 LINK SENSOR/ACTUATOR CONTORL BOX
PIN POUT PIN POUT PIN P.0

M12
SG01 PH1.0 PH2.0 PH2.4
19 PIN
JBOX01-PT1 CELL030-MBK1
PDP CELL 030-PD1.1 JBOX01-SG1 JBOX01-PJ1.0 JBOX01-PJ1.1 JBOX01-ESB1 JBOX01-AUX1 /CELL030-MBK1 /REAMER HUB
/JBOX01-P.0 /SG01 /HMI01-PH1.0 /HMI01-PH2.0 /HMI01-PH2.4 /ST030A-MBK1 Cable Lenght Cable Lenght
10 AWG Cable Lenght Cable Lenght Cable Lenght Cable Lenght Cable Lenght 2m 0.6m
15m 15m 15m 15m 12m
JBOX01-PT1 JBOX01-PT1
/REAMER 01
JBOX01-AUX2 Cable Lenght
SG1 PJ1.0 PJ1.1 /JBOX01-PT1 8m
M20 M16 M16 ESB1 AUX1 AUX2 Cable Lenght
19 WIRES 3 WIRES 3 WIRES 5 PIN 4 PIN 4 PIN 12m
P.0
LC1
5 PIN
JBOX01
/ST030A-LC1
JBOX01-LC1
Cable Lenght
PANEL CELL 030

5mts.
LC2 RB1 RB2 RD1.1 RD1.2 RD1.3 RD2.1 RD2.2 RD2.3

5 PIN 10 PIN 10 PIN 8 WIRES 8 WIRES 8 WIRES 8 WIRES 8 PIN 8 PIN
M16 M16 M16 M16
SICK C4000
SICK C4000
JBOX01-RB1 JBOX01-RB2 JBOX01-RD1.1 JBOX01-RD1.2 JBOX01-RD1.3 JBOX01-RD2.1 JBOX01-RD2.2 JBOX01-RD2.3

/ST030A-RB01 /SPARE /RD01-INPUT /RD01-SWICHT02 /RD01-SWICHT02 /RD01-INPUT /RD02-SWICHT02 /RD02-SWICHT02
Cable Lenght Cable Lenght Cable Lenght Cable Lenght Cable Lenght Cable Lenght Cable Lenght Cable Lenght
BLACK
15m 15m 15m 15m 15m 15m 15m 15m
CONTROL LIMIT LIMIT CONTROL LIMIT LIMIT

LIGHT CURTAIN INPUT SWICHT 1 SWICHT 2 INPUT SWICHT 1 SWICHT 2
SPARE
LIGHT CURTAIN
CONTROL BOX01 CONTROL BOX02
CELL 30A ROLLER DOOR ROLLER DOOR
ST030A-RB01 SPARE
0
CB 1 1
CELL 030 SHEET CONNECTION JBOX DRAWING NUMBER: DATE: OF
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +JBOX01&CB/1 17.10.2018
MCP01 C022-C023
IP: 192.168.1.90 IP: 192.168.1.80
SLOT 6 SLOT 7
EtherNet/IP EtherNet/IP
LINK NET OK LINK NET OK
MCP01 C022-C023/ MCP01 C022-C023/

P11 ENET P12 ENET
Cable Lenght: 2 mts. Cable Lenght: 2 mts.
P11 ENET P12 ENET
ENET 1 ENET 2
P1 P16 P15 P14 P13 P12 P11 P10 P1 P16 P15 P14 P13 P12 P11 P10
ENET01 ENET02
STRATIX 2000 STRATIX 2000
SAFETY ETHERNET CONNECTIONS STANDARD ETHERNET CONNECTIONS
P2 P3 P4 P5 P6 P7 P8 P9 P2 P3 P4 P5 P6 P7 P8 P9
JBOX 01 CELL 030
0
CE 1 5
CELL 030 SHEET ENET INTERCONNECT DRAWING NUMBER: DATE: OF
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +JBOX01&CE/1 17.10.2018
JBOX01 CELL 030
ENET01
STRATIX 2000 16 PORTS
SAFETY ETHERNET CONNECTIONS
P1 P2 P3 P4 P5 P6 P7 P8
JBOX01 JBOX01 JBOX01 JBOX01 JBOX01

ENET01-P1/ ENET01-P2/ ENET01-P3/ ENET01-P4/ ENET01-P5/
ENET1 JBOX01-ENET3 D143SM-ENET1 D148SM-ENET1 D153SM-ENET1
Cable Lenght: 2m Cable Lenght: 2m Cable Lenght: 2m Cable Lenght: 2m Cable Lenght: 2m
ENET1 ENET1 ENET1

D143SM D148SM D153SM
GUARD I/O GUARD I/O GUARD I/O
SAFETY 01 SAFETY 02 SAFETY 03
MODULE MODULE MODULE
IP ADDRESS: IP ADDRESS: IP ADDRESS:

192.168.1.91 192.168.1.92 192.168.1.93
GUARD I/O SAFETY GUARD INPUT SAFETY GUARD INPUT SAFETY

MODULE MODULE MODULE
ENET1 ENET3
JBOX01 JBOX01
ENET1/ JBOX01-ENET3/
MCP01-CELL22 10R1-ENET1
Cable Lenght: 10m Cable Lenght: 10m
ENETXX ENET1
10R1
10R1-ENET2/
MCP01 10R1 10R1-WC01-ENET1
10R1-WC01
CELL 22-23 ROBOT FANUC Cable Lenght: 5m WELD
SLOT 6 CELL 030 CONTROLLER
ENET2 ENET1
192.168.1.90 192.168.1.105 XXX.XXX.XXX.XXX
MCP CELL 022-23 ROBOT FANUC WELD CONTROLLER

FRONIUS
0
CE 2 5
ENET01
P9 P10 P11 P12 P13 P14 P15 P16
0
CE 3 5
JBOX01 CELL 030
ENET02
P1 P2 P3 P4 P5 P6 P7 P8
JBOX01 JBOX01 JBOX01 JBOX01 JBOX01

ENET02-P1/ ENET02-P2/ ENET02-P3/ ENET02-P4/ ENET02-P5/
JBOX01-ENET2 JBOX01-ENET4 JBOX01-ENET5 JBOX01-ENET6 D204SM-ENET1
Cable Lenght: 2m Cable Lenght: 2m Cable Lenght: 2m Cable Lenght: 2m Cable Lenght: 2m
ENET1
D204SM
POINT I/O
CONTROL
MODULE
IP ADDRESS:
192.168.1.83
POINT I/O
MODULE
ENET2 ENET4 ENET5 ENET6
JBOX01 JBOX01 JBOX01 JBOX01

JBOX01-ENET2/ JBOX01-ENET4/ JBOX01-ENET5/ JBOX01-ENET6/
MCP01-CELL22-23 ST030A-MBK1-ENET1 CELL030-MBK1 HMI01-ENET1
Cable Lenght: 25m Cable Lenght: 25m Cable Lenght: 10m Cable Lenght: 10m
ENETXX ENET1 ENET1 ENET1

CELL030-MBK1
MCP01 ST030A-MBK1 ENET01
UTILITES
CELL 22-23 MASTER I/O STRATIX 2000
MASTER I/O
SLOT 7 LINK 8 PORTS
LINK
192.168.1.80 192.168.1.84 192.168.1.85
MASTER I/O LINK MASTER I/O LINK HMI01 PANEL BOX

MCP01 CELL 022-23
FIXT A UTILITIES CELL 030
0
CE 4 5
ENET02
P9 P10 P11 P12 P13 P14 P15 P16
0
CE 5 5
24VDC 0V
P.0 PDP-E128FU P.0 1.30 1.30
101 L 30AMP N 131
102 D1040 D1041 132 1A

10AWG 10AWG D1240 D133CB
133 D1240 D1330 D1221 D1221 D1221
103 BK BK 1 2
16AWG 16AWG 16AWG 16AWG
104 134 BU BU BU/WH BU/WH
D1040 D1041 D133SW (+) (-)
SWITCH 16 PORT
105 135 Allen Bradley
1
1783-US16T
106 136 GND

10A 16AWG
D107CB D1070 PJ1.0 HMI01 CELL 030 PJ1.0 D1041
107 D1040 D1070 D1070 1 2 D1041 137 1A GN/YE
1 2
1 120VCA 1 D138CB
GND
14 AWG 14 AWG 14 AWG 14AWG D1221
108 138 D1240 1 2 D1380 D1221 D1221
RD RD RD WH
D138SW (+) (-)
SWITCH 16 PORT
110 140 Allen Bradley
1
1783-US16T
111 141 GND

16AWG
112 142 2A GN/YE
GND
D143CB
143 D1240 D1430 D1221 D1221 D1221
113 1 2
15A D143SM (+) (-)
GUARD I/O
D115CB D1041
115 D1040 1 2 D1150 D1041 145 Allen Bradley
1
1791ES-IB8XOBV4
14 AWG 14 AWG 14AWG GND
116 146 GND
RD RD WH 16 AWG
GN/YE 16AWG
117 D115PWS L N 1
147 2A GN/YE
1
PE/IN D1240 D148CB GND
GND D1240 1 2 D1480 D1221 D1221 D1221
118 148
149 BU BU BU/WH BU/WH
119 120VCA D148SM (+) (-)
SAFETY INPUTS
24VCD Allen Bradley
120 150 1791ES-IB16 1
DCOK
I<IN
1 1 151 GND
121
+ +' - -' -'' 13 14 16AWG
152 2A GN/YE
122 GND
D1120 D1221 D153CB
D1240 1 2 D1530 D1221 D1221 D1221
123 14 AWG 14 AWG 153
BU BU/WH 16AWG 16AWG 16AWG 16AWG
1 BU BU BU/WH BU/WH
124 D1221 154 D153SM
SAFETY INPUTS (+) (-)
2 Allen Bradley
125 D124CB 8A 155 1791ES-IB16 1
30A
D126CB D1260 PJ1.1 HMI01 CELL 030 PJ1.1 D1221 GND
D1240 D1260 1 2 D1221 156
126 1 2
1 24VCD 1
14 AWG 14 AWG 14AWG 16AWG
157 GN/YE
127 BU BU BU/WH GND
128 D1240 D1221 158

14 AWG 14AWG
129 BU BU/WH 159
130 160
24VDC 0V
1.31 1.31
L N 24VDC 0VDC
2.31 2.31 2.01 &E/2.01
0
D 1 2
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC. HARDWIRE CONNECTIONS DATE:
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +JBOX01&D/1 21.09.2015
24VDC 0V L N
1.60 1.30 1.30
201 231 3A
D232CB
232 D1040 D2340 D1221 D1041 D1041
202 3A
1 2
D1240 D203CB 14AWG 14AWG 16AWG 16AWG

D1221 233 RD RD WH D1041 WH
203 D1240 1 2 D2030 D1221 D1221
16AWG 16AWG 16AWG 16AWG 16AWG
234 GN/YE
204 BU BU
D204SM
BU/WH BU/WH D232PWS (L) (N)
1734-AENT (+) (-) 1
PE/IN 1
205 POINT I/0 235 GND

1 120VCA
206 GND D1221 236 24VCD
16AWG 16AWG
207 GN/YE BU/WH 237
D2030 GND
16AWG (+) (+') (-) (-')
208 238
BU
D204PWS (+) (-)
209 1734-AENT 239 D2390 D2391
1734-EP24DC
1
16 AWG 16 AWG
210 GND
240
BU BU/WH
1
16AWG
211 2A
GN/YE
241
D212CB GND 2
D1240 1 2 D2120 D1221 D1221 D1221 D241CB
212 242 5A
16AWG 16AWG 16AWG 16AWG D2410 AUX1 AUX1 D2391
BU BU BU/WH BU/WH D2410 D2410 2 3 D2391
213 D143SM 243
GUARD I/O
(+) (-) 16 AWG 16 AWG ST30A-MBK1 16AWG
Allen Bradley BU WH BU
214 1791ES-IB8XOBV4 1 244 MASTER I/O
D2391
GND D1221 E133SCR D2450 D2450 LINK
D2391
215 245 13 14 1 4
16AWG 16AWG 14 AWG 16AWG
GN/YE BU/WH 246 BU BK
216 GND
D2120
217 16AWG 247
BU D2410 AUX2 AUX2 D2391
D148SM (+) (-) D2410 D2410 D2391
218 SAFETY INPUTS 248 2 3
16 AWG 16 AWG CELL030-MBK1 16AWG
Allen Bradley
1791ES-IB16 1 BU WH UTILITIES BU
219 249
GND MASTER I/O
D2391
E133SCR D2500 D2500 LINK D2391
220 16AWG 250 13 14 1 4
GN/YE 14 AWG 16AWG
GND
221 251 BU BK
GND
D2120 252
222
16AWG
BU 253
223 D153SM
SAFETY INPUTS
(+) (-)
Allen Bradley
224 1791ES-IB16 1 254
GND 255
225
16AWG
GN/YE 256
226 GND
227 257
228 258
END END
229 259
230 260
24VDC END END END

&F/1.01
0
D 2 2
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC. HARDWIRE CONNECTIONS DATE:
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +JBOX01&D/2 21.09.2015
101 HMI01 CELL030 SAFETY MODULE 131 SAFETY MODULE
1791ES-IB8X0BV4 1791ES-IB8X0BV4 NC
102 D143SM 132 D143SM
F133PB NO
ESB1 1 3 ESB1 E1031 E1031 E133SCR
103 E1030 21 22 E1031
I:0 133 O:0
E1330 A1 A2 E1331
18AWG 18AWG 18AWG CELL 030 HMI 18AWG 18AWG
BN BU BU BU BU/WH
4 EMERGENCY STOP
104 E1040
2
11 12 E1041 E1041 E1041 134
I:1 CHANNEL 1 AUX_POWER
18AWG 18AWG 18AWG
WH BK BU FIXTURE A
105 CELL 030 HMI 135
E1040 E1040 EMERGENCY STOP
T:1
106 18AWG CHANNEL 2 136
BU
E1030 O:1
E1030
107 18AWG T:0 137
BU
108 RUMBAR ST030A 138

NC
109 139
D104PB NO
RB1 3 5 RB1 E1101 140 E140SCR
110 E1100 21 22 E1101 E1101 E1400 A1 A2 E1401
18AWG 18AWG 18AWG I:2 O:2 18AWG 18AWG
CELL 030 RUMBAR
WH/BK GN/BK BU BU BU/WH
111 4 6 E1111 BOX 1 E-STOP 141
E1110 11 12 E1041 E1111 CHANNEL 1
I:3 AUX_POWER
18AWG 18AWG 18AWG
112 RD/BK OG/BK BU 142 CELL_030
CELL 030 RUMBAR
E1110 E1110 BOX 1 E-STOP
113 18AWG T:3 143
CHANNEL 2
BU O:3
E1100 E1100 144
114 18AWG T:2
BU
115 145
SATEY GATE CELL030
116 146
O:4
SG1 D104PB SG1
117 X2.3 X2.1 E1171 147
E1170 21 22 E1171 E1171
18AWG 18AWG 18AWG I:4 SPARE
CELL 030 SAFETY
118 WH/GY RD BU
GATE E-STOP 148
E1110 X2.4
11 12
X2.2
E1181 E1181 E1181 CHANNEL 1
18AWG 18AWG 18AWG I:5
119 BK GY BU 149
CELL 030 SAFETY
E1180 E1180 GATE E-STOP
120 18AWG T:5 150 O:5
CHANNEL 2
BU
121 E1170 E1170 151
18AWG T:4
BU
122 152
123 153
O:6
124 E1240
E133SCR E1241 154
51 52
18AWG 18AWG I:6
AUX_POWER SPARE
BU BU
125 FIXTURE A 155
T:6
126 E1260
E140SCR E1261 156
51 52 AUX_POWER
18AWG 18AWG I:7 O:7
BU BU CELL_030
127 157
T:7
128 158
129 159
130 160
0
E 1 4
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC. ENET INTERCONNECT DATE:
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +JBOX01&E/1 21.09.2015
0VDC 0VDC
&D/1.60 2.30
201 SAFETY MODULE 231 SAFETY MODULE
1791ES-IB16 1791ES-IB16
202 D148SM 232 D148SM
203 233
E205LC 234
204 SENDER RECEIVER ST030A-RB01
E2050 LC1 BN 1
BN
1 +24VDC +24VDC 1
205 18AWG 235
BN
D112PB
206 2
E2060 LIGTH CURTAIN 236 RB1 1 7 RB1 E2360 E2360 E2360
OSSD1 2
WH
I:0 3 4
I:4 ST030A RUMBAR
18AWG CHANEL 1 18AWG 18AWG CYCLE START PB
4 2
207 BK WH E2070 237 E2380 1 2
OSSD2 4
18AWG I:1 RD BU
LIGTH CURTAIN 18AWG
BK
208 CHANEL 2 238 OG
BU
3
BU E2380 E2380
3 0VDC 0VDC 3 D1221 T:4
FE FE D1221 18AWG
209 5 5 239 BU
5 5 18AWG
D1221 GY GY BU/WH
210 D1221 240
18AWG GND
BU/WH GN/YE
211 241 SPARE
212 GND 242

T:0
RB2 D112PB RB2
213 T:1 243 1
3 4
7
E2430 E2430 E2430 RUMBAR
I:5 SPARE
2 18AWG 18AWG
214 244 E2450 1 2
RD BU
18AWG
215 245 OG E2450 E2480
D1221 T:5
LIGHT CURTAIN SPARE D12210 18AWG
216 246 BU
18AWG
E218LC BU/WH
217 SENDER RECEIVER 247
E2180 LC2BN 1
BN
1 +24VDC +24VDC 1
18AWG
218 BN 248 MBA01
2 SPARE
219 OSSD1 2
WH E2190
I:2 249 X4.4 SG1 E2490 E2490 SAFETY GATE CLOSED
4
18AWG I:6
BK WH E2200 18AWG AND LOCKED CH A
220 OSSD2 4
18AWG I:3 250 RD/BU T:6
SPARE
BK
3
221 BU
3 0VDC 0VDC 3
BU 251
FE FE
5 5
222 5 5 252
D1221 GY GY
D1221
223 18AWG GND
253
BU/WH GN/YE
224 254
GND T:2
225 255
X4.5 SG1 E2560 E2560 SAFETY GATE CLOSED
T:3 I:7
226 256 18AWG AND LOCKED CH B
GN/BK T:7
227 257
228 258
229 259
230 260
0VDC 0VDC
2.31 3.31
0
E 2 4
0VDC
2.60
301 SAFETY MODULE 331 SAFETY MODULE
1791ES-IB16 1791ES-IB16
302 D148SM 332 D153SM
RUMBAR SPARE
303 333
MBA01
304 334 RB2 D104PB RB2
E3350 3
21 22
5
E1101 E3351 E3351
I:8 I:8
305 335 18AWG 18AWG 18AWG CELL 030 HMI
WH/BK GN/BK BU
EMERGENCY STOP
E1110 4
11 12
6
E1041 E3361 E3361 CHANNEL 1
306 336 18AWG 18AWG 18AWG I:9
E3200 E3060 E3060 RD/BK OG/BK BU
18AWG 18AWG I:9 CELL 030 HMI
SAFETY GATE
307 PK BU
CLOSE
337 E3360 E3360 EMERGENCY STOP
T:8 18AWG T:8
SAFETY GATE CHANNEL 2
BU
308 CLOSE 338 E3350 E3350
T:9 18AWG T:9
309 339 BU
310 340
311 E3200 E3110 E3110

341
18AWG 18AWG I:10 I:10
SAFETY GATE SPARE
312 WH/GN BU
BOLT CLOSE 342
E3200 E3130 E3130 343

313 18AWG 18AWG I:11 I:11
SAFETY GATE
WH/YE BU
FAULT
314 344 RB1 10 D104PB 9 RB1E3440 LIGHT
DIAGNOSTIC D1221 D1221 D1221 x1 x2 E3440 D1221
T:10 18AWG 18AWG
R
18AWG 18AWG T:10 RUMBAR 01
315 345 BU WH BK BU/WH
T:11 T:11
316 ROLLER DOOR 01 346
317 347
SAFETY LIMIT
RD1.2 SWITCH 01 RD1.2
318 E3210 E3210 1 2
E3180 E3180 E3180 348
18AWG 18AWG 18AWG I:12 I:12
LIMIT SWITCH SPARE
BN - WH BU
319 ROLLER DOOR 349
E3210 E3210 3 4
E1181 E3200 E1181 01 LEFT
320 BU - BK BU 350 SPARE
E3210
T:12 351 T:5
321 18AWG
BU
322 ROLLER DOOR 01 T:13 352 T:4
323 353
SAFETY LIMIT
RD1.3 SWITCH 01 RD1.3
324 E3270 E3270 1 2
E3240 E3240 E3240 354
LIMIT SWITCH SPARE
BN - WH BU
325 E3270 3 4 E3260 ROLLER DOOR 355
E3270 E3260 E3260 01 LEFT
326 BU - BK BU 356
SPARE
E3270
327 18AWG T:14 357 T:14
BU
328 T:15 358 T:15
329 359
330 360
0VDC
&F/1.31
0
E 3 4
401 SAFETY MODULE 431
1791ES-IB16
402 D153SM 432
403 I:8 433

SPARE
404 434
I:9
405 SPARE 435
T:8
406 436
407 T:9 437
408 438
409 439
410 440
I:10
SPARE
411 441
I:11
412 442
SPARE
413 T:10 443
414 T:11 444
415 445
416 446
417 447
I:12
SPARE
418 448
I:13
419 449
SPARE
420 T:12 450
421 451
T:13
422 452
423 453
424 454
I:14
SPARE
425 455
I:15
426 456
T:14 SPARE
427 457
T:15
428 458
429 459
430 460
0
E 4 4
24VDC 0VDC
&D/2.30 &E/3.60
101 MAB01 1734-AENT 131 1734-AENT
1734-IB8 1734-OB8
102 F101SM 132 F131SM
F104PB
D1240 SG1 X3.4 X3.2 SG1 F1030 F1330 SG1 X3.4 F133PB X5.5 SG1 D1221 SAFETY GATE
103 D1240 D1240 3 4 F1030 F1030
I:0 133 O:0
F1330 F1330 x1
A
x2 D1221
REQUEST
18AWG 18AWG 18AWG 18AWG SAFETY GARTE 18AWG 18AWG 18AWG
BU BN WH BU BU YE BU/WH TO ENTER LIGHT
REQUEST TO ENTER
104 134
105 135
F108PB
106 X2.7 F1060 136 F1370 X3.1 F136PB SAFETY GATE
3 4 F1060 F1060 F1370 F1370 x1 x2
18AWG 18AWG I:1 O:1 18AWG 18AWG
B POWER RESET
YE/BN BU BU BN/GN LIGHT
107 SAFETY GATE 137
POWER RESET
108 138
CONTROL BOX01
109 ROLLER DOOR 139 F1400 X3.7 SAFETY GATE
F1400 F1400
RD1.1 RD1.1 F1100 O:2 LOCK COMMAND
D1240 D1240 D1240 F1100 F1100 18AWG 18AWG
110 18AWG 18AWG GREY PINK
18AWG 18AWG I:2 140 BU VIOLET
ROLLER DOOR
BU GY PK BU
LIMIT SWICHT
111 CLOSE 141
D1240 D1240 D1240
112 18AWG 18AWG YELLOW 142
BU GY
F1130 F1430 X4.6 SAFETY GATE
113 F1130 F1130 143 F1430 F1430
BROWN WHITE
18AWG 18AWG I:3 O:3 18AWG 18AWG RESET
WH BU BU GY/PK
114 ROLLER DOOR 144
LIMIT SWICHT
OPEN 145
115 CONTROL BOX01
ROLLER DOOR
116 146
I:4
SPARE D1470 F1470 F1470
RD1.1 ROLLER DOOR
O:4 GREEN OUTPUT 01
117 147 18AWG 18AWG
BU GN
RD1.1 F1100 D1221
118 148 BLUE
F1100
18AWG 18AWG
BU BU/WH
119 149
I:5 F1500 ROLLER DOOR
F1500 F1500
120 150 O:5 18AWG 18AWG RED OUTPUT 02
SPARE
BU RD
121 151
122 152
123 I:6
153
SPARE
O:6
124 154
125 155
126 156
I:7
127 SPARE 157 O:7
128 158
129 159
130 160
END END
0
F 1 1
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +JBOX01&F/1 21.09.2015
595MM
40X100MM
HOFFMAN
D107CB
D115CB
D124CB
D126CB
D133CB
D138CB
D143CB
D148CB
D153CB
D203CB
D232CB
D241CB
D212CB
130MM
M1200800300G
60X100MM
D115PWS D202PWS
- - + + + Rdy
QUINT POWER
PHOENIX Single
200MM
Parallel
CONTACT
TERMOMAGNETIC SWITCH TO BE
24 VDC / 5A
Vout
LO
ON
DC
OK
BALLUFF
Output DC 24V 115/230 VAC 2.8/1.4 A 47-63 HZ

INCLUDED ON INSIDE OF PANEL
40A
N L + + - - -
L N
D107CB
D115CB
D124CB
D126CB
D133CB
D138CB
D143CB
D148CB
D153CB
D203CB
D232CB
D241CB
D212CB
60X100MM
80X100MM
80X100MM
D204SM D204PWS D133SW D138SW
PWR1
PWR2
PWR1
PWR2
D143SM
200MM
7 8 15 16 7 8 15 16
3
6 13
4 11
14
12
5
3
6 13
4 11
14
12
10A 15A 30A 8A 1A 1A 2A 2A 2A 3A 3A 5A 2A
1 2 9 10 1 2 9 10
1783-US16T 1783-US16T
60X100MM
E133SCR
E140SCR
D148SM D153SM
150MM
13 23 33 13 23 33
A S1 43 A S1 43
PILZ PILZ
PNOZ s7 PNOZ s7
IN IN
1
IN 1
IN
2
OUT 2
OUT
FAULT FAULT
A2 S2 44 A2 S2 44
14 24 34 14 24 34
60X100MM
PASO 4 24VCD 0V
130MM
PASO 6 PASO 2.5 PASO 2.5
60X100MM
E. JARAMILLO ATKM MIG MIG ST030A ENGENIERING
0
X 1 5
Automatización SHEET J-BOX LAYOUT DRAWING NUMBER: DATE: OF
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +JBOX01&X/1 17.10.2018
COSMA INTERNATIONAL
FROM PDP01 CELL 030 D1040 L1 D1040 L1 INSIDE THE BOX
FROM PDP01 CELL 030 D1240 N D1041 INSIDE THE BOX
FROM PDP01 CELL 030 GND BLOCK GND
TO HMI01 CELL 030 D1070 L1 D1070 L1 D107CB

TO HMI01 CELL 030 D1041 N D1041 N
D1041 N D1041 N D115PWS
D1041 N D1041 N D202PWS
TO HMI01 CELL 030 GND BLOCK GND
TO HMI01 CELL 030 D1260 24V D1260 24V D126CB
TO HMI01 CELL 030 D1221 0V D1221 0V
ENGINEER:
TO HMI01 CELL 030 GND BLOCK GND
01 02GND 03 04 05 06 GND07 08 GND
E. JARAMILLO
TO ST30A MBK1 D2450 24V D2450 24V E133SCR
TO ST30A MBK1 D2410 24V D2410 24V D241CB
TO ST30A MBK1 D2391 0V D2391 0V
TO ST30A MBK1 D2391 0V D2391 0V
ATKM
TO CELL 030-MBK1 D2500 24V D2500 24V E135SCR
DESIGN SOURCE:
TO CELL 030-MBK1 D2491 24V D2410 24V D241CB
TO CELL 030-MBK1 D2391 0V D2391 0V
TO CELL 030-MBK1 D2391 0V D2391 0V
09 10 11 12 13 14 15 16
MIG
TO EMERGENCY STOP HMI01 E1030 24V E1030 24V D143SM
17 18 19 20
MIG
ST030A-SG01 X2.1 E1171 24V E1171 24V

ST030A-SG01 X2.2 E1181 24V E1181 24V
ST030A-SG01 X2.3 E1170 24V E1170 24V
ST030A-SG01 X2.4 E1180 24V E1180 24V
ST030A-SG01 X2.7 E2490 24V E2490 24V
Automatización SHEET
ST030A-SG01 X3.1 E2560 24V E2560 24V
PACKAGE
ST030A-SG01 X3.2 E3060 24V E3060 24V
ST030A-SG01 X3.3 E3110 24V E3110 24V
DESCRIPTION:
DESCRIPTION:
ST030A-SG01 X3.4 E3130 24V E3130 24V
ST030A-SG01 X3.7 D1240 24V D1240 24V
ST030A-SG01 X4.4 F1030 24V F1030 24V
ST030A-SG01 X4.5 F1060 24V F1060 24V
ST030A-SG01 X4.6 F1330 24V F1330 24V
AUTOTEK
ST030A-SG01 X5.1 F1370 24V F1370 24V
ST030A-SG01 X5.2 F1400 24V F1400 24V
ST030A-SG01 X5.3 F1430 24V F1430 24V
ST030A-SG01 X5.4 D1221 24V D1221 24V
21 22 23 24 25 26 27 28 29 30 31 3233 34 35 36 37
MORELOS
TO LIMIT SWITCH LEFT E3210 24V E3210 24V D148SM
TERMINAL CONNECTION
TO LIMIT SWITCH LEFT E3180 E3210 SIGNAL D148SM
TO LIMIT SWITCH LEFT E3210 24V E3180 24V D148SM
TO LIMIT SWITCH LEFT E3200 E3200 SIGNAL D148SM
TO LIMIT SWITCH RIGHT E3270 24V E3270 24V D148SM
TO LIMIT SWITCH RIGHT E3240 E3270 SIGNAL D148SM
TO LIMIT SWITCH RIGHT E3270 24V E3240 24V D148SM
TO LIMIT SWITCH RIGHT E3260 E3260 SIGNAL D148SM
TO CONTROL BOX 01 D1240 24V D1240 24V D124CB
TO CONTROL BOX 01 D1240 24V D1240 24V D124CB
TO CONTROL BOX 01 F1100 DI F1100 DI F101SM
TO CONTROL BOX 01 F1130 DI F1130 DI F101SM
38 39 40 4142 43 44 45 46 47 48 49
TO CONTROL BOX 01 SPARE SPARE SPARE

TO CONTROL BOX 01 F1470 F1470 SIGNAL DF131SM
TO CONTROL BOX 01 F1500 F1500 SIGNAL F131SM
TO CONTROL BOX 01 D1240 0V D1240 0V
48 50 51 52 53
TO EMERGENCY STOP RB01 E1101 24V E1101 24V D143SM

TO CYCLE START RB01 E2360 24V E2360 24V D148SM
TO CYCLE START RB01 E2380 24V E2380 24V D148SM
TO CYCLE START RB01 D1221 0V D1221 0V D148SM
TO CYCLE START RB01 D1221 0V D1221 0V D148SM
TO ST030A-RB01 LIHT F1530 F1530
TO EMERGENCY STOP RB02 E3351 SPARE E3351 SPARE D143SM
SYSTEM/TOOL NO:
E3360 SPARE D143SM

DRAWING NUMBER:
TO EMERGENCY STOP RB02 E3360 SPARE

+JBOX01&X/2

TO CYCLE START RB02 E2430 SPARE E2430 SPARE D148SM
TO CYCLE START RB02 E2450 SPARE E2450 SPARE D148SM
ST030A ENGENIERING
TO CYCLE START RB02 D1221 SPARE D1221 SPARE D148SM

TO CYCLE START RB02 D1221 SPARE D1221 SPARE D148SM
F1570 SPARE
54 55 56 5758 59 60 61 62 63 64 65 66 67 68 69 70 71
TO ST030B-RB02 LIHT F1570 SPARE
D1240 24V D1240 24V D124CB

D1240 24V D1240 24V
24V
D1240 24V D1240 24V

D1240 24V D1240 24V
24V
D1240 24V D1240 24V
D1221 0V D1221 0V D115PWS

0V
D1221 0V D1221 0V
D1221 0V D1221 0V
0V
D1221 0V D1221 0V
D1221 0V D1221 0V
0V
D1221 0V D1221 0V
16.10.2018
RELEASE DATE:
D1221 0V D1221 0V
0V
D1221 0V D1221 0V
D1221 0V D1221 0V
0V
D1221 0V D1221 0V
0
DATE:
REVISION
NUMBER:
17.10.2018
GND BLOCK GND

GND BLOCK GND
X
GND BLOCK GND

GND
GND BLOCK GND

GND BLOCK GND
SECTION SHEET
2
LETTER: NUMBER:
OF

5
HOFFMAN
M1200800300G
170MM
70MM
JBOX01
PANEL CELL 030
80MM
170

JBOX01
70
PANEL CELL 030
170MM WHITE w/ BLACK LETTERS

170
70MM
CAUTION
3.81MM
70
CAUTION THIS CONTROL PANEL HAS MORE THAN ONE
SOURCE OF POWER.
VOLTAGE 1: 120VAC
SOURCE OF POWER.
VOLTAGE 1: 120VAC
170
CAUTION
SOURCE OF POWER.
70
YELLOW LAMACOID W/ BLK TEXT
170MM
3.81MM CAUTION
70MM
2000MM

SOURCE OF POWER.
RED LAMACOID W/ WHT TEXT
0
X 3 5
Automatización SHEET LAYOUT DRAWING NUMBER: DATE: OF
HOFFMAN
M1200800300G
P.0 AUX1 RD1.1 PJ1.0 SG1 ENET1 ENET4

M25 M16 M16 M20
46MM
46MM
RB1 AUX2 RD1.2 PJ1.1 LC1 ENET2 ENET5
M16
48MM
48MM
RB2 RD1.3 ESB1 LC2 ENET3 ENET6
60MM
60MM
30MM 60MM
22MM 45MM 45MM 45MM
0
X 4 5
Automatización SHEET TERMINAL CONNECTION DRAWING NUMBER: DATE: OF
FROM PDP 120VAC TO J-BOX CELL 030 FROJBOX TO HMI01 CELL 030 24VCD FROM JBOX TO CELL 030 HMI EMERGENCY STOP FROM JBOX TO LIGHT CURTAIN
PLUG: P.0 PLUG: PJ1.1 PLUG: ESB1 PLUG: LC1

WIRE WIRE WIRE WIRE
COLOR
PIN # WIRE # COLOR
PIN # WIRE # COLOR
PIN # WIRE # PIN # WIRE #
COLOR
BK L D1040 BU 1 D1260 BN 1 E1030 BN 1 E2050
BK N D1041 BU/WH 2 D1221 WH 2 E1040 WH 2 E2060
BU 3 E1031 BU/WH 3 D1221
BK 4 E1041 BK 4 E2070
GN/YE 5 GND
FROJBOX TO HMI01 CELL 030 120VCA FROM JBOX TO ST30A-MBK1 MASTER I/O LINK FROM JBOX TO RUMBAR ST030A
PLUG: PJ1.0 PLUG: AUX1 PLUG: RB1

WIRE WIRE WIRE
COLOR
PIN # WIRE # COLOR
PIN # WIRE # COLOR
PIN # WIRE #
RD 1 D1070 BU 1 D2450 OG 1 E2380
WH 2 D1041 WH 2 D2410 BU/WH 2 D1221
BU 3 D2391 WH/BK 3 E1100
BK 4 D2391 RD/BK 4 E1110
GN/BK 5 E1101
OG/BK 6 E1041
FROM JBOX TO CELL030-MBK1 UTILITIES MASTER I/O LINK RD 7 E2360
BK 9 D1221
WH 10 F1530
PLUG: AUX2
WIRE
COLOR
PIN # WIRE #
BU 1 D2500
WH 2 D2410
BU 3 D2391
BK 4 D2391
0
X 5 5
CELL 030 SHEET PINCHARTS DRAWING NUMBER: DATE: OF
DEVICE LIST
1734-AENT 1 D133CB 1
1734-EP24DC EXPANSION POWER SUPPLY. DEVICE NET. ALLEN BRADLEY 1492-SPM1B010 CIRCUIT BREAKER, 1 POLE, B CURVE, 1A (DC RATED) ALLEN BRADLEY
2 D138CB 1
1734-AENT 1734 ETHERNET/IP ADAPTER ALLEN BRADLEY 1492-SPM1B010 CIRCUIT BREAKER, 1 POLE, B CURVE, 1A (DC RATED) ALLEN BRADLEY
1 D143CB 1
1734-TOPS 8 POSITION IP20 SPRING TERMINAL BASE ALLEN BRADLEY 1492-SPM1B020 CIRCUIT BREAKER, 1 POLE, B CURVE, 2A (DC RATED) ALLEN BRADLEY
1 D148CB 1
1734-OB8 POINT I/O 8 OUTPUT MODULE, SOURCING ALLEN BRADLEY 1492-SPM1B020 CIRCUIT BREAKER, 1 POLE, B CURVE, 2A (DC RATED) ALLEN BRADLEY
1 D153CB 1
1734-IB8 8 INPUTS DC MODULE FOR POINT I/O sinking input modules ALLEN-BRADLEY 1492-SPM1B020 CIRCUIT BREAKER, 1 POLE, B CURVE, 2A (DC RATED) ALLEN BRADLEY
JBOX01 1 D203CB 1
ENET01 1783-US16T STRATIX 2000 ETHERNET UNMANAGED SWITCHES 16 PORT ALLEN BRADLEY 1492-SPM1B030 CIRCUIT BREAKER, 1 POLE, B CURVE, 3A (DC RATED) ALLEN BRADLEY
JBOX01 1 D232CB 1
ENET02 1783-US16T STRATIX 2000 ETHERNET UNMANAGED SWITCHES 16 PORT ALLEN BRADLEY 1492-SPM1B030 CIRCUIT BREAKER, 1 POLE, B CURVE, 3A (DC RATED) ALLEN BRADLEY
JBOX01PANEL CELL 030 1 D241CB 1

JBOX 01 M1200800300G WALL MOUNT ENCLOSURE 1200MMx800MMx300MM HOFFMAN 1492-SPM1B030 CIRCUIT BREAKER, 1 POLE, B CURVE, 3A (DC RATED) ALLEN BRADLEY
SAFETY MODULE 1 1791ES-IB16 COMPACTBLOCK GUARD I/O ETHERNET/IP SAFETY, 16 E133SCR 1

1791ES-IB16 ROCKWELL PILZ 750107 SAFETY RELAY 24V AC/DC, 4ST-NO, PNOZ s7 SERIES, DIN RAIL 6A. PILZ GmbH & Co KG
INPUTS
SAFETY MODULE 1 1791ES-IB8XOBV4 COMPACTBLOCK GUARD I/O ETHERNET/IP E140SCR 1
1791ES-IB8XOBV4 ROCKWELL PILZ 750107 SAFETY RELAY 24V AC/DC, 4ST-NO, PNOZ s7 SERIES, DIN RAIL 6A. PILZ GmbH & Co KG
SAFETY MODULE, 8 INPUTS/4 OTPUTS
1 1791ES-IB16 COMPACTBLOCK GUARD I/O ETHERNET/IP SAFETY, 16 JBOX01-AUX1 1 4 MINI FEMALE RECEPTACLE, 2M DC COLOR LEADS (BCC
1791ES-IB16 ROCKWELL BCC0720 BALLUFF
INPUTS A354-0000-10-RN010-020)
JBOX01-PT1 1 7/8" DOUBLE ENDED TEE, FEMALE - MALE THRU, FEMALE DROP, 4 JBOX01-AUX2 1 4 MINI FEMALE RECEPTACLE, 2M DC COLOR LEADS (BCC
BCC071Y BALLUFF BCC0720 BALLUFF
WIRE (BCC A314-A314-A314-T0001-000) A354-0000-10-RN010-020)
C2171 1 ETHERNET CABLE 4 WIRES, SHIELDED 30m (BCC JBOX01-ESB1 1 4 MINI FEMALE RECEPTACLE, 2M DC COLOR LEADS (BCC
BCC09NY BALLUFF BCC0720 BALLUFF
M414-M414-6D-338-ES64N9-300) A354-0000-10-RN010-020)
CE11 1 BCC M415-E834-AG-RP001-020, M12-FEMALE STRAIGHT/RJ45-MALE JBOX01-LC1 1 5 PIN M12 FEM RECEPT, 2M, 22 AWG, DC COLOUR (BCC
BCC0FYY BALLUFF FROM DUAL BCC0CZ9 BALLUFF
STRAIGHT, COUPLING LENGHT 2.0 M M455-0000-1A-RN063-020)
OPERATOR J-BOX TO
CE11 1 LIGHT CURTAIN 1
BCC M415-E834-AG-RP001-020, M12-FEMALE STRAIGHT/RJ45-MALE
BCC0FYY BALLUFF
STRAIGHT, COUPLING LENGHT 2.0 M JBOX01-ENET3 1
BCC M415-E834-AG-R M12-FEMALE STRAIGHT/RJ45-MALE STRAIGHT, COUPLING LENGHT
BALLUFF
D104PB 1 P001-020 2.0 M
SG1 800T-FXQH2RA5 30.5MM TYPE 4/13 2 POS. PB-ILLUM. PUSH- ALLEN BRADLEY
CE22 1 BCC M415-E834-AG-RP001-020, M12-FEMALE STRAIGHT/RJ45-MALE
BCC0FYY BALLUFF
1 STRAIGHT, COUPLING LENGHT 2.0 M
800T-N314 PADLOCKING ATTACHMENT ALLEN BRADLEY
BCC0FYY BALLUFF
D107CB 1 STRAIGHT, COUPLING LENGHT 2.0 M
1492-SPM1B100 CIRCUIT BREAKER, 1 POLE, B CURVE, 10A (DC RATED) ALLEN BRADLEY
BCC0FYY BALLUFF
D112PB 1 STRAIGHT, COUPLING LENGHT 2.0 M
800P-N4 ADAPTOR FSC ENCLOSURE ALLEN BRADLEY
BCC0FYY BALLUFF
1 800Z ZERO FORCE TOUCH BUTTON 30.5MM 10-50VCD,20-40 VCA STRAIGHT, COUPLING LENGHT 2.0 M
800Z-GL3065 ALLEN BRADLEY
1.8 mts. CE22 1 BCC M415-E834-AG-RP001-020, M12-FEMALE STRAIGHT/RJ45-MALE
BCC0FYY BALLUFF
1 STRAIGHT, COUPLING LENGHT 2.0 M
01004-003 ADAPTER PLATES REES
CE22 1 ETHERNET CABLE 4 WIRES, SHIELDED 25m (BCC
BCC09NW BALLUFF
0.75"x3" WH/BK LAMI 1 M414-M414-6D-338-ES64N9-250)
0.75"x3" WHITE LAMICOID W/ BLK TEXT CUSTOM
COID CE22 1 ETHERNET CABLE 4 WIRES, SHIELDED 25m (BCC
BCC09NW BALLUFF
D115CB 1 M414-M414-6D-338-ES64N9-250)
BCC0FYY BALLUFF
BCC0FYY BALLUFF
0
Y 1 2
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +JBOX01&Y/1 17.10.2018
DEVICE LIST

BCC0FYY BALLUFF
STRAIGHT, COUPLING LENGHT 2.0 M
BCC0FYY BALLUFF
BCC0FYY BALLUFF
BCC09NW BALLUFF
M414-M414-6D-338-ES64N9-250)
BCC09NW BALLUFF
M414-M414-6D-338-ES64N9-250)
BCC09NR BALLUFF
M414-M414-6D-338-ES64N9-100)
BCC09NR BALLUFF
M414-M414-6D-338-ES64N9-100)
0
Y 2 2
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +JBOX01&Y/2 17.10.2018
BOM DETAILS:
BOM
1 EXPANSION POWER SUPPLY. DEVICE NET. ALLEN BRADLEY 1734-EP24DC
2 1734 ETHERNET/IP ADAPTER ALLEN BRADLEY 1734-AENT
1 8 POSITION IP20 SPRING TERMINAL BASE ALLEN BRADLEY 1734-TOPS
1 POINT I/O 8 OUTPUT MODULE, SOURCING ALLEN BRADLEY 1734-OB8
1 8 INPUTS DC MODULE FOR POINT I/O sinking input modules ALLEN-BRADLEY 1734-IB8
2 STRATIX 2000 ETHERNET UNMANAGED SWITCHES 16 PORT ALLEN BRADLEY 1783-US16T
1 WALL MOUNT ENCLOSURE 1200MMx800MMx300MM HOFFMAN M1200800300G
2 1791ES-IB16 COMPACTBLOCK GUARD I/O ETHERNET/IP SAFETY, 16 INPUTS ROCKWELL 1791ES-IB16
1 1791ES-IB8XOBV4 COMPACTBLOCK GUARD I/O ETHERNET/IP SAFETY MODULE, 8 INPUTS/4 OTPUTS ROCKWELL 1791ES-IB8XOBV4
1 7/8" DOUBLE ENDED TEE, FEMALE - MALE THRU, FEMALE DROP, 4 WIRE (BCC A314-A314-A314-T0001-000) BALLUFF BCC071Y
1 DSC-1205T000025KM0 T-distributor connection to sender and receiver SICK 6030664
1 ETHERNET CABLE 4 WIRES, SHIELDED 30m (BCC M414-M414-6D-338-ES64N9-300) BALLUFF BCC09NY
12 BCC M415-E834-AG-RP001-020, M12-FEMALE STRAIGHT/RJ45-MALE STRAIGHT, COUPLING LENGHT 2.0 M BALLUFF BCC0FYY
1 30.5MM TYPE 4/13 2 POS. PB-ILLUM. PUSH- ALLEN BRADLEY 800T-FXQH2RA5
1 PADLOCKING ATTACHMENT ALLEN BRADLEY 800T-N314
1 CIRCUIT BREAKER, 1 POLE, B CURVE, 10A (DC RATED) ALLEN BRADLEY 1492-SPM1B100
1 ADAPTOR FSC ENCLOSURE ALLEN BRADLEY 800P-N4
1 800Z ZERO FORCE TOUCH BUTTON 30.5MM 10-50VCD,20-40 VCA 1.8 mts. ALLEN BRADLEY 800Z-GL3065
1 ADAPTER PLATES REES 01004-003
1 0.75"x3" WHITE LAMICOID W/ BLK TEXT CUSTOM 0.75"x3" WH/BK LAMICOID
2 SAFETY RELAY 24V AC/DC, 4ST-NO, PNOZ s7 SERIES, DIN RAIL 6A. PILZ GmbH & Co KG PILZ 750107
3 4 MINI FEMALE RECEPTACLE, 2M DC COLOR LEADS (BCC A354-0000-10-RN010-020) BALLUFF BCC0720
1 5 PIN M12 FEM RECEPT, 2M, 22 AWG, DC COLOUR (BCC M455-0000-1A-RN063-020) BALLUFF BCC0CZ9
1 M12-FEMALE STRAIGHT/RJ45-MALE STRAIGHT, COUPLING LENGHT 2.0 M BALLUFF BCC M415-E834-AG-RP001-020
4 ETHERNET CABLE 4 WIRES, SHIELDED 25m (BCC M414-M414-6D-338-ES64N9-250) BALLUFF BCC09NW
2 ETHERNET CABLE 4 WIRES, SHIELDED 10m (BCC M414-M414-6D-338-ES64N9-100) BALLUFF BCC09NR
0
YA 1 1
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +JBOX01&YA/1 17.10.2018


AUTOTEK MORELOS
E. JARAMILLO
HMI01
0
A 3
CELL 030 SHEET
DESCRIPTION:
+HMI01&A/1
DATE:
17.10.2018
1 OF
2 TABLE OF CONTENTS
3 REVISION LIST
CB 120v 1 120 VAC INTERCONNECT

INTERCONNECT
CC 24v 1 24 VAC INTERCONNECT
INTERCONNECT
CE ETHERNET 1 ENET INTERCONNECT
INTERCONNECT
D 1 120VAC-24VDC HARDWIRE
F STANDARD I/O 1 HMI I/O
2 HMI I/O
3 HMI I/O
X PINCHARS 1 PANEL LAYOUT
2 PANEL LAYOUT 2
3 SUB PLATE LAYOUT
4 GLAND PLATE LAYOUT
5 PINCHARTS
6 TERMINALS

MATERIAL
0
A 2 3
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +HMI01&A/2 17.10.2018
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
MAGNA DMM E. JARAMILLO ATKM MIG NUMBER:
Dispositivos y Maquinados MIG DESCRIPTION: ST030A ENGENIERING 16.10.2018 LETTER: NUMBER:
COSMA INTERNATIONAL Mexicanos S.A. de C.V.
0
Automatización
Flavio SHEET
Moreno Roldan
DESCRIPTION:
REVISION LIST DRAWING NUMBER:
+HMI01&A/3
DATE:
(+52) 222-590-8865 17.10.2018
A 3 OF
3
JBOX01 CELL 030
120VAC - 10 AMP
PANEL BOARD
PJ1.0
D107CB
10A
JBOX01 CELL 030-PJ1.0/HMI01 CELL 030-PH1.0PH1.0

14AWG
PH1.0
M16
HMI01-PANEL CELL030
PH1.1 PH1.2
D110CB D110CB
HMI01 CELL 030-PH1.2/D112LT-D114LT

HMI01 CELL 030-PH1.1/D110LT 14AWG
14AWG
D110LT
D114LT
D112LT
0
CB 1 1
Automatización SHEET 120 VAC INTERCONNECT DRAWING NUMBER: DATE: OF
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +HMI01&CB/1 17.10.2018
JBOX01 CELL 030
24VDC - 8 AMP
PANEL BOARD
PJ1.1 ESB1
D246CB 5 PIN
8A
JBOX01 CELL 030-PJ1.1 JBOX01 CELL 030-ESB1

/JBOX01 CELL 030-PH2.0 /HMI01 CELL 030-PH2.4
Cable Lenght Cable Lenght
15m 15m
14AWG
PH2.0
5 PIN
PH2.4
HMI01-PANEL CELL030
PH2.1 PH2.2 PH2.3

5 PIN 5 PIN 5 PIN
JBOX01 CELL 030-PH2.1 JBOX01 CELL 030-PH2.2 JBOX01 CELL 030-PH2.3

/F236SL /F245SL /F306SL
Cable Lenght Cable Lenght Cable Lenght
15mts. 15mts. 15mts.
SL1 SL2 SL3

5 PIN 5 PIN 5 PIN
STACK LIGHT 1 STACK LIGHT 2 STACK LIGHT 3

F236SL F245SL F306SL
0
CC 1 1
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +HMI01&CC/1 17.10.2018
JBOX01 CELL 030
ETHERNET SWITCH
PANEL BOARD
ENET6
JBOX01 CELL 030-ENET6

/HMI1_ENET1
Cable Lenght
10m
ENET1
ENET1
/ENET1-P1
Cable Lenght
2m
P1 P8 P7 P6
D136SW
ENET1
STANDARD ETHERNET CONNECTIONS
P2 P3 P4 P5
HMI01-P2 HMI01-P3 HMI01-P4

/POINT I/O /PANEL VIEW /D106REC
D106REC
Cable Lenght Cable Lenght Cable Lenght
2m 2m 2m
RJ45
POINT I/O PANEL VIEW

1734-AENT PLUS
HMI PANEL CONTROL PANEL
IP ADDRESS: IP ADDRESS:
192.168.1.82 192.168.1.81
HMI01 HMI01 HMI01-PANEL CELL 30
0
CE 1 1
Automatización SHEET ENET INTERCONNECT DRAWING NUMBER: DATE: OF
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +HMI01&CE/1 17.10.2018
101 PH1.0 131 PH2.0 PH2.0
D1040 PH1.0 D1041 D1340 D1041
JBOX01 CELL 030-D107CB 24 VCD JBOX01 CELL 030-D126CB 0 VCD
14AWG L N 14AWG 132 14AWG 14AWG
102 10AMP 8 AMP
RD WH BU WH
103 133
2A
104 D1040 D1040 134 D1340 D135CB D1341
3A
D106CB 135 D1340 D1350 D1341 D1341
105
D106REC 16AWG 1 16AWG 16AWG
D1040 D1060 D1041 BU BU BU/WH
106 136
14AWG 1 14AWG 14AWG D136SW + -
RD RD WH SWITCH 8 PORT
107 3 AMP MAX 137 ALLEN BRADLEY
PROGRAMMING RECEPTACLE 1783-US8T
108 138 GND
5A 16AWG
109 D110CB STATION LIGHT 139
GND
F204CR D110LT F204CR
D1040 D1100 D1101 D1101 D1041 D1041
110 13 14 x1 x2 23 24 140
14AWG 1 14AWG 14AWG 1 2 14AWG 3A
RD RD RD WH 141 D142CB
111 ROBOT LIGHTS
F209CR D112LT F209CR D1341
D1100 D1120 D1121 D1041 D1041 D1340 D1420 D1341
112 13 14 x1 x2 23 24 142
14AWG 14AWG 14AWG 16AWG 1 16AWG 16AWG
1 2 BU BU/WH
RD RD WH BU
113 143
D134HMI + -
D114LT
x1 x2 2711P-T10C4D9
114 144 PANEL VIEW
PLUS 1000
115 145 GND
1A 16AWG
116 D117CB M1 146
GND
117 D1040 D1170 T1 M T2 D1041 147
14AWG 1 14AWG 1~ 14AWG 2A
118 RD RD WH 148 D149CB
PANEL
FAN D1340 D1490 D1341 D1341
119 149
16AWG 1 16AWG 16AWG
BU BU BU/WH
120 150
D150SM + -
1734-AENT
121 151 POINT I/O
122 152 GND

16AWG
123 153
GND
124 154
125 155
126 156
127 157
128 158
129 159
130 160
END END 0VCD
24VCD
&F/1.01 &F/2.01
0
D 1 1
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC. 120VAC-24VDC HARDWIRE DATE:
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +HMI01&D/1 21.09.2015
24VCD
&D/1.60
101 131
1734-AENT 132
102
1734-IB8
103 133
F104PB
D1340 D1340 F1040 134
104 13 14
I:0 HOME MACHINE
18AWG 18AWG
105 BU BU 135
106 136
F107PB
D1340 13 14 F1040
107 I:1 AUTO MODE 137
18AWG 18AWG
BU BU 138
108
109 139
F110PB
D1340 13 14 F1040 140
110 I:2 MANUAL MODE
18AWG 18AWG
BU BU
111 141
112 F113PB 142

D1340 13 14 F1040
113 I:3 FAULT 143
18AWG 18AWG
BU BU
114 144
115 F116PB 145

D1340 13 14 F1040
116 I:4 POWER ON 146
18AWG 18AWG
BU BU
117 147
118 148
F119PB
D1340 13 14 F1040 RESET LINE
119 I:5 149
18AWG 18AWG GUARD
BU BU 150
120
121 151
122 I:6 SPARE 152
123 153
124 154
125 I:7 SPARE 155
126 156
127 157
128 158
129 159
END
130 160
0
F 1 3
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC. HMI I/O DATE:
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +HMI01&F/1 21.09.2015
0VCD 2.30
&D/1.60 0VCD
201 231
2
1734-AENT 1734-AENT
202 1 232
1734-OB8 1734-OB8
203 233 F236SL

F204CR K80LGRYPQ
F2040 A1 A2 D1341 D1341 LIGHT STATION
204 O:0 234 BANNER
18AWG 18AWG ROBOT F236LT
BU BU F2360 1 1 4 4 D1341 STACK LIGHT 1
F2360 F2360 x1 x2 D1341
205 235 O:0 G
GREEN
18AWG PH2.1 SL1 18AWG 18AWG SL1 PH2.1
BU BK BU
206 236
2
207 237
1 F239LT
F2390 2 2 STACK LIGHT 1
F2390 F2390 x1 x2 D1341
208 238 O:1 A
AMBAR
18AWG PH2.1 SL1 18AWG 18AWG
F209CR D1341 BU WH BU
F2090 A1 A2 D1341 LIGHT STATION 239
209 O:1
18AWG 18AWG OPERATOR
BU BU
210 240
F242LT
F2420 F2420 x1 x2 D1341
211 241 O:2 R
RED
F104PB D1341 BU BN BU
F2120 x1 x2 D1341 LIGHT 242
212 O:2 G
18AWG 18AWG HOME MACHINE
BU BU F245SL
213 243 K80LGRYPQ
BANNER F245LT
F2450 1 1 4 4 D1341 STACK LIGHT 2
F2450 F2450 x1 x2 D1341
214 244 O:3 G
GREEN
F107PB BU BK BU
215 F2150 x1 x2 D1341 LIGHT 245
O:3 B
18AWG 18AWG AUTO MODE
BU BU
216 246
F248LT1
F2480 F2480 D1341
217 247 O:4 x1
A
x2
AMBAR
F110PB BU WH BU
218 F2180 x1 x2 D1341 LIGHT 248
O:4 A
18AWG 18AWG MANUAL MODE
BU BU
219 249
F251LT1
F2510 F2510 D1341
220 250 O:5 x1
R
x2
RED
F113PB BU BN BU
F2210 x1 x2 D1341 LIGHT 251
221 O:5 R
18AWG 18AWG FAULT
BU BU
222 252
223 253 O:6 SPARE

F116PB
F2240 x1 x2 D1341 LIGHT 254
224 O:6 G
18AWG 18AWG POWER ON
BU BU
225 255
226 256 O:7 SPARE

LIGHT
227 O:7
F2270
DO:7 0V D1341
EMEREGENCY 257
18AWG 3.36 3.36 18AWG STOP
BU BU
228 258
229 259
230 260
0VCD 0VCD
2.31 3.01
0
F 2 3
PH2.4
PH2.4/2 PH2.4/4
2 JBOX01 CELL 030 4
2.60 18WG 18WG
0VCD WH 1 EMEGENCY STOP CONNECTION 3
PH2.4/3 BK
301 331 PH2.4/1 18WG
18WG BU
1734-AENT1 332
302 BN F333PB
1734-OB8 F333PB
303 333 F3330 F3330 F3330 F3330 F3331 F3331 F3331 F3331
18WG 18WG 18WG 18WG
BN BN BN BN
304 334 F3340 F3340 F3340 F3340 F3341 F3341 F3341 F3341
F236SL 18WG 18WG 18WG 18WG
K80LGRYPQ BN BN BN BN
305 BANNER 335
F306LT DO:7 x1
R
x2 0V
F3060 F3060 1 1
F3060 D1341 4 4 D1341 STACK LIGHT 3
306 O:0 x1
G
x2 336 2.27 2.27
GREEN
307 BU BN BU 337
308 338
F309LT
F3090 2 2
309 F3090 F3090 x1 x2 D1341 STACK LIGHT 3 339
O:1 A
18AWG PH2.3 SL3 18AWG 18AWG AMBAR
310 BU WH BU 340
311 341
F312HNR
F3120 3 3 SOUND
312 F3120 F3120 A1 A2 D1341 342
O:2 ALARM
POCAYOKE
313 BU BK BU 343
314 344
315 O:3 SPARE 345
316 346
317 347
318 O:4 348

SPARE
319 349
320 350
321 O:5 351

SPARE
322 352
323 353
324 O:6 SPARE 354
325 355
326 356
327 O:7 357

SPARE
328 358
329 END 359
330 360
0
F 3 3
HOFFMAN
M600400350G
20 MM
60MM
CELL 030
PANEL VIEW 1
600 MM
75 MM 75 MM 75 MM
HOME AUTO MANUAL FAULT
MACHINE MODE MODE
G B A R
80 MM
POWER ON
G ETHERNET
120VAC, 5A (MAX)
0.57
[14.4]
ENC.
TYPE 4
GracePort® Interface P-R2-F3R0

FOR COMPUTER USE ONLY
80 MM
RESET
LINEGAURD D106REC
R
120 MM
70 MM
400 MM
0
X 1 6
CELL 030 SHEET PANEL LAYOUT DRAWING NUMBER: DATE: OF
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +HMI01&X/1 17.10.2018
HOFFMAN
M600400350G
60MM
120VAC, 5A (MAX)
0.57
[14.4]
ETHERNET
ENC.
TYPE 4
GracePort® Interface P-R2-F3R0

FOR COMPUTER USE ONLY
D106REC
100MM
120 MM
0
X 2 6
CELL 030 SHEET PANEL LAYOUT 2 DRAWING NUMBER: DATE: OF
355MM
40X100MM
D136SW
PWR1
PH2.4
1734-OB8
1734-OB8
1734-OB8
PWR2
1734-IB8
7 8
31 32 33 34
160MM
5 6
3 4
1734-AENT
1 2
PASO 2.5 1783-US8T
40X100MM
40X100MM
40X100MM
D106CB
D110CB
D117CB
D135CB
D142CB
D149CB
555MM
F204CR F209CR
125MM
3A 5A 1A 2A 3A 2A
5. 6. 7. 8. 5. 6. 7. 8.
40X100MM
110MM
PASO 4 PASO 2.5
40X100MM
0
X 3 6
CELL 030 SHEET SUB PLATE LAYOUT DRAWING NUMBER: DATE: OF
387MM HOFFMAN
M600400350G
* Nota: Los conectores van en la

parte superior del gabinete
88MM
PH1.0 PH1.1 PH1.2 ENET1

327MM
M16 M16 M16
55MM
PH2.0 PH2.1 PH2.2 PH2.3 PH2.4
M16
MALE
56MM 56MM 56MM 56MM

135MM
MAGNA DMM E. JARAMILLO ATKM MIG NUMBER:
Dispositivos y Maquinados MIG DESCRIPTION: ST030A ENGENIERING 16.10.2018 LETTER: NUMBER:
COSMA INTERNATIONAL Mexicanos S.A. de C.V.
0
Automatización
Flavio SHEET
Moreno Roldan
DESCRIPTION:
GLAND PLATE LAYOUT DRAWING NUMBER:
+HMI01&X/4
DATE:
(+52) 222-590-8865 17.10.2018
X 4 OF
6
FROM MAIN PANEL TO HMI01 FROM MAIN PANEL TO HMI01 FROM MAIN PANEL TO HMI01
PLUG: PH2.2 PLUG: PH2.3

PLUG: PH2.1
WIRE WIRE
WIRE PIN # WIRE # PIN # WIRE #
COLOR
PIN # WIRE # COLOR COLOR
BN 1 F2450 BN 1 F3060
BN 1 F2360
WH 2 F2480 WH 2 F3090
WH 2 F2390
BK 3 F2510 BK 3 F3120
BK 3 F2420
BU 4 D1341 BU 4 D1341
BU 4 D1341
0
X 5 6
COSMA INTERNATIONAL

FROM JBOX01 CELL 030 D1040 L1 D1040 L1 INSIDE THE BOX
FROM JBOX01 CELL 030 D1041 N D1041 N INSIDE THE BOX
TO STATION LIGHT D1101 L1 D1101 L1 D110CB

TO STATION LIGHT D1041 N D1041 N
ENGINEER:
TO ROBOT LIGHTS D1121 L1 D1121 L1 D110CB
E. JARAMILLO
TO ROBOT LIGHTS D1041 N D1041 N
FROM JBOX01 CELL 030 PE BLOCK PE
TO STATION LIGHT PE BLOCK PE
ATKM
DESIGN SOURCE:
TO ROBOT LIGHTS PE BLOCK PE
01 02 03 04 05 06 GNDGNDGND
MIG
FROM JBOX01 CELL 030 D1340 24V D1340 24V INSIDE THE BOX
FROM JBOX01 CELL 030 D1341 0V D1341 0V INSIDE THE BOX
FROM JBOX01 CELL 030 PE BLOCK PE
07 08 GND

NISSAN
CELL 030
TO FRONT BOTTONS D1340 24V D1340 24V D126CB JBOX01
09 10
TO FRONT BOTTONS D1341 0V D1341 0V JBOX01
SHEET
PACKAGE
DESCRIPTION:
DESCRIPTION:
TO F236SL F2360 24V F2360 24V
TO F236SL F2390 24V F2390 24V
TO F236SL F2420 24V F2420 24V
AUTOTEK
TO F245SL F2450 24V F2450 24V
TERMINALS
TO F245SL F2480 24V F2480 24V
TO F245SL F2510 24V F2510 24V
MORELOS
TO F306SL F3060 24V F3060 24V
TO F306SL F3090 24V F3090 24V
TO F306SL F3120 24V
11 12 13 14 15 16 17 18 19
F3120 24V
F3330 T0 F3330 T0 EMERGENCY STOP HMI

F3131 OSS1 F3131 OSS1 EMERGENCY STOP HMI
F3340 T1 F3340 T1 EMERGENCY STOP HMI
20 21 22 23
D3141 OSS2 F3141 OSS2 EMERGENCY STOP HMI
D1341 0V D1341 0V
D1341 0V D1341 0V
D1341 0V D1341 0V
D1341 0V D1341 0V
SYSTEM/TOOL NO:
DRAWING NUMBER:
+HMI01&X/6
D1341 0V D1341 0V
D1341 0V D1341 0V
ST030A ENGENIERING
24 25 26 27 28 29 30
D1341 0V D1341 0V
INSIDE THE BOX FIELD

16.10.2018
RELEASE DATE:
F3330 T0 F3330 T0 FROM JBOX01 CELL 030

DATE:
REVISION
NUMBER:
F3340 T1 FROM JBOX01 CELL 030

17.10.2018
F3340 T1
F3131 OSS1 F3331 OSS1 TO JBOX01 CELL 030
X
31 32 33 34
D3141 OSS2 F3341 OSS2 TO JBOX01 CELL 030

SECTION SHEET
6
LETTER: NUMBER:
OF
INSIDE THE BOX FIELD

6
DEVICE LIST
HMI01 1
SWITCH 8 PORT 1783-US8T STRATIX 2000 ETHERNET UNMANAGED SWITCHES 8 PORT ALLEN BRADLEY
ALLEN BRADLEY
1783-US8T 4
BCC E894-E894-90-36 RJ45-MALE STRAIGHT/RJ45-MALE STRAIGHT, COUPLING LENGTH 2
BALLUFF
7-EX64N9-200 M
BCC M415-E834-AG-R 2 M12-FEMALE STRAIGHT/RJ45-MALE STRAIGHT, COUPLING LENGTH

BALLUFF
P001-020 2M
HMI013 3
1734-AENT 1734-IB8 24 VDC 8 CHANNEL SINK INPUT MODULE ALLEN BRADLEY
POINT I/O
1
1734-OB8 POINT I/O 8 OUTPUT MODULE, SOURCING ALLEN BRADLEY
4
1734-TOPS 8 POSITION IP20 SPRING TERMINAL BASE ALLEN BRADLEY
HMI01-PANEL CELL 30 1 GABINETE METÁLICO SERIE CONCEPT NEMA 13 600X400X350 MM,

M600400350G HOFFMAN
COLOR GRIS
1
2711P-B7C22D9P PANEL VIEW 700 TOUCH SCREEN, KEY/TOUCH DISPLAY MODULE ALLEN BRADLEY
1
P-R2-F3R0 PUERTO DE PROGRAMADOR ETHERNET GRACEINDUSTRIES
1
1734-AENT 1734 ETHERNET/IP ADAPTER ALLEN BRADLEY
CC14 BCC M414-M414-6D-3 1

ETHERNET CABLE 4 WIRES, SHIELDED 25m BALLUFF
38-ES64N9-250
D110LT 3
K80LGRY2PQ K80 SERIES EZ-LIGHT: 3-COLOR MULTI-FUNCTION INDIC BANNER
F104PB 1 PUSH BUTTON, EXTENDED GREEN HEAD, 12-130V AC/DC, LED,

LIGHT 800T-QBH2G ALLEN BRADLEY
30MM
HOME MACHINE
F107PB 1
LIGHT 800T-QBH24B PUSH BUTTON, EXTENDED BLUE HEAD, 12-130V AC/DC, LED, 30MM ALLEN BRADLEY
AUTO MODE
F110PB 1 PUSH BUTTON, EXTENDED AMBER HEAD, 12-130V AC/DC, LED,

LIGHT 800T-QBH2A ALLEN BRADLEY
30MM
MANUAL MODE
F113PB 1
LIGHT 800T-QBH2R PUSH BUTTON, EXTENDED RED HEAD, 12-130V AC/DC, LED, 30MM ALLEN BRADLEY
FAULT
F116PB 1 PUSH BUTTON, EXTENDED GREEN HEAD, 12-130V AC/DC, LED,

LIGHT 800T-QBH2G ALLEN BRADLEY
30MM
POWER ON
F333PB 1
800F-15YS112 EURO-STYLE PARO DE EMERGENCIA LABEL ALLEN BRADLEY
1
1
800t-FXQH2RA5 PUSH-PULL BUTTON, ILLUMINATED 2 POSITION RED 30.5 MM ALLEN BRADLEY
0
Y 1 1
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +HMI01&Y/1 17.10.2018
BOM DETAILS:
BOM
1 STRATIX 2000 ETHERNET UNMANAGED SWITCHES 8 PORT ALLEN BRADLEY 1783-US8T
4 RJ45-MALE STRAIGHT/RJ45-MALE STRAIGHT, COUPLING LENGTH 2 M BALLUFF BCC E894-E894-90-367-EX64N9-200
2 M12-FEMALE STRAIGHT/RJ45-MALE STRAIGHT, COUPLING LENGTH 2M BALLUFF BCC M415-E834-AG-RP001-020
3 24 VDC 8 CHANNEL SINK INPUT MODULE ALLEN BRADLEY 1734-IB8
1 POINT I/O 8 OUTPUT MODULE, SOURCING ALLEN BRADLEY 1734-OB8
4 8 POSITION IP20 SPRING TERMINAL BASE ALLEN BRADLEY 1734-TOPS
1 GABINETE METÁLICO SERIE CONCEPT NEMA 13 600X400X350 MM, COLOR GRIS HOFFMAN M600400350G
1 PANEL VIEW 700 TOUCH SCREEN, KEY/TOUCH DISPLAY MODULE ALLEN BRADLEY 2711P-B7C22D9P
1 PUERTO DE PROGRAMADOR ETHERNET GRACEINDUSTRIES P-R2-F3R0
1 1734 ETHERNET/IP ADAPTER ALLEN BRADLEY 1734-AENT
1 ETHERNET CABLE 4 WIRES, SHIELDED 25m BALLUFF BCC M414-M414-6D-338-ES64N9-250
3 K80 SERIES EZ-LIGHT: 3-COLOR MULTI-FUNCTION INDIC BANNER K80LGRY2PQ
2 PUSH BUTTON, EXTENDED GREEN HEAD, 12-130V AC/DC, LED, 30MM ALLEN BRADLEY 800T-QBH2G
1 PUSH BUTTON, EXTENDED BLUE HEAD, 12-130V AC/DC, LED, 30MM ALLEN BRADLEY 800T-QBH24B
1 PUSH BUTTON, EXTENDED AMBER HEAD, 12-130V AC/DC, LED, 30MM ALLEN BRADLEY 800T-QBH2A
1 PUSH BUTTON, EXTENDED RED HEAD, 12-130V AC/DC, LED, 30MM ALLEN BRADLEY 800T-QBH2R
1 EURO-STYLE PARO DE EMERGENCIA LABEL ALLEN BRADLEY 800F-15YS112
1 PUSH-PULL BUTTON, ILLUMINATED 2 POSITION RED 30.5 MM ALLEN BRADLEY 800t-FXQH2RA5
0
YA 1 1
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +HMI01&YA/1 17.10.2018

Customer: MAGNA COSMA INTERNATIONAL Instalation: SAFETY ROBOT

Project name: CELL30_AUTOTEK ARC-MATE 120iC/ R-30iB
AUTOTEK MORELOS
E. JARAMILLO
10R1
ROBOT MIG WELD
0
A 3
CELL 030 SHEET
DESCRIPTION:
+10R1&A/1
DATE:
17.10.2018
1 OF
2 TABLE OF CONTENTS
3 REVISION LIST
C 1 STATION INTERCONNECT
2 ETHERNET INTERCONECT
4 SERVO/WELD CABLE LAYOUT
X PINCHARS 1 ENCLOSURE LAYOUT

ROBOT - EXTERIOR
2 ENCLOSURE LAYOUT ROBOT AND BOSCH
3 LAMACOID

MATERIAL
0
A 2 3
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +10R1&A/2 17.10.2018
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
0
A 3 3
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +10R1&A/3 17.10.2018
PDP01
PDP01
PANEL CELL 30
PDP01-E146FU PDP01-E158FU
15AMP
MULTICONDUCTOR
MULTICONDUCTOR 4x#8AWG
4x#10AWG
PDP01-E146FU
/10R1
PDP01-E158FU
/10R1-WC01
10R1 10R1-WCU01
CONTROLLER FANUC WELD CONTROL FRONIUS
R-30iB
0
C 1 4
CELL 030 SHEET STATION INTERCONNECT DRAWING NUMBER: DATE: OF
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +10R1&C/1 17.10.2018
JBOX 01 CELL 030
P16 P15 P14 P13 P12 P11 P10 P9
ENET01
P1 P2 P3 P4 P5 P6 P7 P8
ENET01
Cable Lenght: 2m ENET01-P2/ENET3
ENET3
JBOX01
Cable Lenght: 2m JBOX01-ENET3
/10R1-ENET1
ENET1 10R1-WC01
10R1 WELD CONTROLER
ROBOT FANUC
CELL 030 Cable Lenght: 2m
ENET2 ENET01
10R1-ENET1
/ENET1-WC01-ENET1
IP ADDRESS: IP ADDRESS:
XXX.XXX.XXX.XXX XXX.XXX.XXX.XXX
ROBOT FANUC WELD CONTROLLER

TRUNIUS
0
C 2 4
CELL 030 SHEET ETHERNET INTERCONECT DRAWING NUMBER: DATE: OF
10R1
10R1 WC01 ROBOT FANUC
WELD CONTROL FRONIUS ROBOTICS
NEGATIVE POSITIVE AMP1 AMP1-CRF8 CONTROLER

WFR
ENET01 ENET01 ENET01

WFR/W/F AMP1/RMP AMP1-CRF8
NEGATIVE /RPM
/TOOL BASE POSITIVE/AUTODRIVE (+)
AUTODRIVE CONTROLER
/TEACH
W/F2
WELD WIRE 14 PIN
FEED CABLE WELD WIRE
WELD
WIRE
SPOOL
COPPER
CONTACT END OF ROBOT ROBOT ROBOT W/F 5X1 MM
BLOCK ARM ARM SHOULDER WAIST 14 PIN
RMP
TOOL BASE 72 PIN
TORCH
AIR
TOOLING
GAS
TEACH
ROBOT CELL 30
BASE AUTO <250MM/S
TI
0
C 4 4
CELL 030 SHEET SERVO/WELD CABLE LAYOUT DRAWING NUMBER: DATE: OF
1,7''
3,5''
0
X 1 3
CELL 030 SHEET ENCLOSURE LAYOUT DRAWING NUMBER: DATE: OF
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION:
ROBOT - EXTERIOR +10R1&X/1 17.10.2018
5''
10R1
0,75'' 1,25''
ROBOT CONTROLLER
2''
MASTER.ROBOT.IP
XXX.XXX.XXX.XXX
5''
10R1
0,75'' 1,25''
FRONIUS
2''
SLAVE.ROBOT.IP: XXX.XXX.XXX.XXX
! TransPuls Synergic 4000 CMT

F1 HOLD F3
JOB
A V Nº
CMT-PULSE CMT TRIGGER
INCH
FORWARD CMT-PULSE
PURGE
DIAMETER
STORE INDEX
0
X 2 3
CELL 030 SHEET ENCLOSURE LAYOUT ROBOT AND BOSCH DRAWING NUMBER: DATE: OF
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +10R1&X/2 17.10.2018
5''
10R1
1,25''
FRONIUS
2''
0,75''
SLAVE.ROBOT.IP: XXX.XXX.XXX.XXX
5''
10R1
1,25''
ROBOT CONTROLLER
2''
0,75''
MASTER.ROBOT.IP
XXX.XXX.XXX.XXX
0
X 3 3
CELL 030 SHEET LAMACOID DRAWING NUMBER: DATE: OF
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +10R1&X/3 17.10.2018
DEVICE LIST
270R1-P.0 1
RSR-1209-L LOCKNUT STRAIGHT ALUMINUM CORD GRIP 1/2" NPT, 0.500 - 0.562 REMKE
270R1-PLUG01 1
LEVITON 460MI7W 460MI7W 3-pole, 4W; 480VAC Non-fused disconect LEV
NON-FUSED
DISCONECTED 1
460P7W Plug 3poles, 3P4W 60 A 480VAC LEV
270R1-P.0 1
RSR-1209-L LOCKNUT STRAIGHT ALUMINUM CORD GRIP 1/2" NPT, 0.500 - 0.562 REMKE
ENET BCC M415-E834-AG-R 1 M12-FEMALE STRAIGHT/RJ45-MALE STRAIGHT, COUPLING LENGHT

BALLUFF
P001-020 2.0 M
ENET1-DSC BCC M415-E834-AG-R 1 M12-FEMALE STRAIGHT/RJ45-MALE STRAIGHT, COUPLING LENGHT
BALLUFF
P001-020 2.0 M
C2 1 ETHERNET CABLE 4 WIRES, SHIELDED 30m (BCC
BCC09NY BALLUFF
M414-M414-6D-338-ES64N9-300)
C1P.SV2-E274SOL BCC M415-M414-3A-3 1
M12 STRAIGHT FEMALE TO STRAIGHT MALE BALLUFF
04-PX0434-050
C1P.SV2-E274SOL BCC M415-M414-3A-3 1
04-PX0434-050
C1P.SV2-E274SOL BCC M415-M414-3A-3 1
04-PX0434-050
C1P.SV2-E274SOL BCC M415-M414-3A-3 1
04-PX0434-050
0
Y 1 1
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +10R1&Y/1 17.10.2018
BOM DETAILS:
BOM
2 M12-FEMALE STRAIGHT/RJ45-MALE STRAIGHT, COUPLING LENGHT 2.0 M BALLUFF BCC M415-E834-AG-RP001-020
4 M12 STRAIGHT FEMALE TO STRAIGHT MALE BALLUFF BCC M415-M414-3A-304-PX0434-050
1 3-pole, 4W; 480VAC Non-fused disconect LEV 460MI7W
1 Plug 3poles, 3P4W 60 A 480VAC LEV 460P7W
2 LOCKNUT STRAIGHT ALUMINUM CORD GRIP 1/2" NPT, 0.500 - 0.562 REMKE RSR-1209-L
0
YA 1 1
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +10R1&YA/1 17.10.2018


AUTOTEK MORELOS
E. JARAMILLO
ST030A-RB01
0
A 3
CELL 030 SHEET
DESCRIPTION:
+ST030A-RB01&A/1
DATE:
17.10.2018
1 OF
2 TABLE OF CONTENTS
3 REVISION LIST
CC 24v 1 24 VAC INTERCONNECT

INTERCONNECT
D 1 HARDWIRE SCHEMATICS
X PINCHARS 1 PANEL LAYOUT
2 PINCHARTS
3 TERMINALS

MATERIAL
0
A 2 3
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +ST030A-RB01&A/2 17.10.2018
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
0
A 3 3
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +ST030A-RB01&A/3 17.10.2018
JBOX01 CELL 030
RB01
10 PIN
Cable Lenght JBOX01 CELL 030-RB01

15m /P0
P0
RUNBAR 01
0
CC 1 1
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +ST030A-RB01&CC/1 17.10.2018
101 131
102 132
P.0
103 133
D104PB
3 5 ST030A RUNBAR
D1040 11 12 D1041 134
104 BOX 1 E-STOP
16AWG 16AWG
WH/BK GN/BK CHANNEL 1
105 135
106 136
4 6 ST030A RUNBAR
D1070 D1071
107 21 22
BOX 1 E-STOP 137
16AWG 16AWG
RD/BK OG/BK CHANNEL 2
108 138
109 139
D104PB
10 D1100 D1101
9 ST030A RUNBAR
110 R 140
16AWG 16AWG BOX 1 E-STOP LT
WH BK
111 D112PB 141
1 D1120
X:1 3 4 X:2 D1121 7 ST030A RUNBAR
112 142
CYCLE START
OG GY/BN BK RD PB
113 143
1 2 X:3 D1140 2
114 144
16AWG 16AWG
BU BU
115 145
116 146
117 147
118 148
119 149
120 150
121 151
122 152
123 153
124 154
125 155
126 156
127 157
128 158
129 159
130 160
0
D 1 1
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC. HARDWIRE SCHEMATICS DATE:
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +ST030A-RB01&D/1 21.09.2015
RUNBAR
PARO DE ARRANQUE
EMERGENCIA DE CICLO
D1040 D1041
D1070 D1071 D1120 D1121
D1100 D1101 D1120 D1130
ON WIRE TO WIRE CONNECTIONS
USE CRIMP STYLE WIRE JOINTS
IE. T&B TN14-WJ (14-16AWG)
3''
1 1/8"-16 UN-2A
1/2"-14 NPT
0,75''
ARRANQUE DE CICLO .25"
WHITE W/ BLACK LETTERS
1.62" REF
[41.15mm]
ADD 1" NPT EXT. TO

1/2"-14 NPT INT. ADAPTER
1"
0.15" XXXXXX 0.5"

P.0
ALL CONNECTORS TO
HAVE ID LAMCOIDS CELL 030
1,5''
ST030A-RB01
0.15" 5''
WHITE W/ BLACK LETTERS
0
X 1 3
CELL 030 SHEET PANEL LAYOUT DRAWING NUMBER: DATE: OF
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +ST030A-RB01&X/1 17.10.2018
FROM J-BOX PANEL TO RUN BAR
PLUG: P.0
WIRE
COLOR
PIN # WIRE #
OG 1 D1120
BU 2 D1140
WH/BK 3 D1040
RD/BK 4 D1070
GN/BK 5 D1041
OG/BK 6 D1071
RD 7 D1121
8
BK 9 D1101
WH 10 D1100
0
X 2 3
ST30A-RB01-TB1
INSIDE THE BOX
D1120 TO D112PB
D1121 TO D112PB
D1140 TO D112PB
01 02 03
P0.1
P0.7
P0.2
FROM JBOX01 CELL 030

FIELD
0
X 3 3
CELL 030 SHEET TERMINALS DRAWING NUMBER: DATE: OF
DEVICE LIST
D104PB 1
RUNBAR 800T-FXQH2RA5 30.5MM TYPE 4/13 2 POS. PB-ILLUM. PUSH- ALLEN BRADLEY
PARO DE
EMERGENCIA 1
800F-15YS112 EURO-STYLE PARO DE EMERGENCIA LABEL ALLEN BRADLEY
1
1
1
A5E01129315A PUSHBUTTON, PALM OPERATED SIDE GUARD (PAINTED GRAY) SIEMENS
D112PB 1
ARRANQUE 800P-N4 ADAPTOR FSC ENCLOSURE ALLEN BRADLEY
DE CICLO
1 800Z ZERO FORCE TOUCH BUTTON 30.5MM 10-50VCD,20-40 VCA
800Z-GL3065 ALLEN BRADLEY
1.8 mts.
1
0.75"x3" WH/BK LAMI 1

0.75"x3" WHITE LAMICOID W/ BLK TEXT CUSTOM
COID
0
Y 1 1
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +ST030A-RB01&Y/1 17.10.2018
BOM DETAILS:
BOM
1 30.5MM TYPE 4/13 2 POS. PB-ILLUM. PUSH- ALLEN BRADLEY 800T-FXQH2RA5
1 EURO-STYLE PARO DE EMERGENCIA LABEL ALLEN BRADLEY 800F-15YS112
2 ADAPTER PLATES REES 01004-003
1 PUSHBUTTON, PALM OPERATED SIDE GUARD (PAINTED GRAY) SIEMENS A5E01129315A
1 ADAPTOR FSC ENCLOSURE ALLEN BRADLEY 800P-N4
1 800Z ZERO FORCE TOUCH BUTTON 30.5MM 10-50VCD,20-40 VCA 1.8 mts. ALLEN BRADLEY 800Z-GL3065
1 0.75"x3" WHITE LAMICOID W/ BLK TEXT CUSTOM 0.75"x3" WH/BK LAMICOID
0
YA 1 1
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +ST030A-RB01&YA/1 17.10.2018


AUTOTEK MORELOS
E. JARAMILLO
ST30A-SG01
Edit date: 26.11.2018 Modifie: MIG Automatización Number of pages 88
0
A 3
CELL 030 SHEET
DESCRIPTION:
+ST30A-SG01&A/1
DATE:
17.10.2018
1 OF
2 TABLE OF CONTENTS
3 REVISION LIST
CC 24v 1 INTERCONNECT DIAGRAM

INTERCONNECT
D 1 HARDWIRE SCHEMATICS
X PINCHARS 1 LAYOUT

MATERIAL
0
A 2 3
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +ST30A-SG01&A/2 17.10.2018
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
0
A 3 3
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +ST30A-SG01&A/3 17.10.2018
JBOX 01 CELL 030
JBOX01 SG01
19 PIN
JBOX01 SG01/P0
CABLE LENGHT
15 M
P0
19 PIN
SG01
MULTIFUNCTIONAL ACCESS BOX
0
CC 1 1
CELL 030 SHEET INTERCONNECT DIAGRAM DRAWING NUMBER: DATE: OF
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +ST30A-SG01&CC/1 17.10.2018
101 131
102 P0 132 P0
103 133
D104PB
E110PB
D1040 11 12 D1041 SAFETY GATE D1340 X1 D1441
104 X2.3 WH/GY RD X2.1 E-STOP 134 SAFETY GATE
POWER ON X3.1 BN/GN G X2 BU
22 AWG 22 AWG CHANNEL 1 22 AWG 22 AWG
105 135
SAFETY GATE SAFETY GATE E112PB
D1060 21 22 D1061 D1360 X1 D1441
106 X2.4 BK GY X2.2 E-STOP 136 REQUEST TO X3.3 YE G X2 BU
CHANNEL 2 ENTER
22 AWG 22 AWG 22 AWG 22 AWG
107 137
SAFETY GATE D1380
D1140 13 14 D1081
108 BN GY X2.6 E-STOP 138 SAFETY GATE X3.7 VIOLET
AUXILIARY LOCK COMMAND
22 AWG 22 AWG 22 AWG
109 139
D110PB
D1140 3 4 D1101 D1380
110 BN N/A X2.7 SAFETY GATE 140 SAFETY GATE
X4.6 GY/PK
POWER ON RESET
22 AWG 22 AWG 22 AWG
111 141
D112PB
SAFETY GATE
D1140 3 4 D1121
112 BN WH X3.2 REQUEST 142
TO ENTER
22 AWG 22 AWG
113 143
SAFETY GATE D1440
D1141
114 POWER SUPPLIEY X3.4 RD/BU X4.4 CLOSE AND LOCKED 144 SAFETY GATE X5.5 BU
CHANNEL A 0 VDC
24 VDC 22 AWG 22 AWG
115 145
SAFETY GATE
D1161
116 GN/BK X4.5 CLOSE AND LOCKED 146
CHANNEL B
22 AWG
117 147
D1181
118 N/A X5.1 SAFETY GATE 148
CLOSED
22 AWG
119 149
D1201 SAFETY GATE
120 PK X5.3 LOCKED
150
22 AWG
121 151
D1221 SAFETY GATE
122 WH/GN X5.2 BOLT CLOSED
152
22 AWG
123 153
D1241 SAFETY GATE
124 WH/YE X5.4 154
FAULT DIAGNOSTIC
22 AWG
125 155
126 156
127 157
128 158
129 159
130 160
0
D 1 1
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC. HARDWIRE SCHEMATICS DATE:
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +ST30A-SG01&D/1 21.09.2015
155
130 MULTI-FUNCTIONAL ACCESS BOX
(5.120)
(6.102) 442G-MABR-URM-C03
POWER
GREEN
110 111
DIA STATE
(4.330) (4.370)
LOCK
RED
LOCK MODULE
E-STOP POWER
ON
GREEN
REQUEST
TO ENTER
RED
0
X 1 1
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +ST30A-SG01&X/1 17.10.2018
DEVICE LIST
SG01 1
442G-MABR-URM-C03 GUARDMASTER 442G MULTI-FUNCTIONAL ACCESS BOX ALLEN BRADLEY
1
442G-MABH-R RIGHT-HAND GUARD ALLEN BRADLEY
1
442G-MABE1 ESCAPE RELEASE ASSEMBLY WITH STANDARD ACTUATION SHAFT ALLEN BRADLEY
1
442G-MABAMPL LOCK MODULE MOUNTING PLATE ALLEN BRADLEY
1
442G-MABAMPH HANDLE ASSEMBLY MOUNTING PLATE ALLEN BRADLEY
1
442G-MABAMPE ESCAPE RELEASE MOUNTING PLATE ALLEN BRADLEY
1
442G-MABASHFT ESCAPE RELEASE SHAFT (250 MM) ALLEN BRADLEY
VNFF 1 ETHERNET CABLE 4 WIRES, SHIELDED 30m (BCC

BCC09NY BALLUFF
M414-M414-6D-338-ES64N9-300)
W/F 1 HOOD, WITHJ METRIC CABLE ENTRIES, TOP ENTRY Size: Han® 6B,
P.0 19 30 006 1440 HARTING
Metal,M20
1 Female insert, Han 10 EE, 10 poles + PE, Size of hood/housing:
09 32 010 3101 Han® 6 B, Crimp termination, Standard material, Contacts: Order HARTING
separately, Electrical data: 16 A 500 V 6 kV 3
10 Female contact, Standard contact, Cross section: 1.5 mm², Plating:

09 33 000 6204 HARTING
Silver plated
1 ST-SKINTOP GLAND M20x1, 5 RAL 7035, LIGHT GRAY (Clamping
53111420 LAPP
range 7-13mm)
AMP1 1 HOOD, WITHJ METRIC CABLE ENTRIES, TOP ENTRY Size: Han® 6B,
P.0 19 30 006 1440 HARTING
Metal,M20
1 Female insert, Han 10 EE, 10 poles + PE, Size of hood/housing:
09 32 010 3101 Han® 6 B, Crimp termination, Standard material, Contacts: Order HARTING
separately, Electrical data: 16 A 500 V 6 kV 3
10 Female contact, Standard contact, Cross section: 1.5 mm², Plating:

09 33 000 6204 HARTING
Silver plated
1 ST-SKINTOP GLAND M20x1, 5 RAL 7035, LIGHT GRAY (Clamping
53111420 LAPP
range 7-13mm)
C4121 1 ETHERNET CABLE 4 WIRES, SHIELDED 30m (BCC
BCC09NY BALLUFF
M414-M414-6D-338-ES64N9-300)
0
Y 1 1
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +ST30A-SG01&Y/1 17.10.2018
BOM DETAILS:
BOM
1 GUARDMASTER 442G MULTI-FUNCTIONAL ACCESS BOX ALLEN BRADLEY 442G-MABR-URM-C03
1 RIGHT-HAND GUARD ALLEN BRADLEY 442G-MABH-R
1 ESCAPE RELEASE ASSEMBLY WITH STANDARD ACTUATION SHAFT ALLEN BRADLEY 442G-MABE1
1 LOCK MODULE MOUNTING PLATE ALLEN BRADLEY 442G-MABAMPL
1 HANDLE ASSEMBLY MOUNTING PLATE ALLEN BRADLEY 442G-MABAMPH
1 ESCAPE RELEASE MOUNTING PLATE ALLEN BRADLEY 442G-MABAMPE
1 ESCAPE RELEASE SHAFT (250 MM) ALLEN BRADLEY 442G-MABASHFT
2 HOOD, WITHJ METRIC CABLE ENTRIES, TOP ENTRY Size: Han® 6B, Metal,M20 HARTING 19 30 006 1440
2 Female insert, Han 10 EE, 10 poles + PE, Size of hood/housing: Han® 6 B, Crimp termination, Standard material, HARTING 09 32 010 3101
Contacts: Order separately, Electrical data: 16 A 500 V 6 kV 3
20 Female contact, Standard contact, Cross section: 1.5 mm², Plating: Silver plated HARTING 09 33 000 6204
2 ST-SKINTOP GLAND M20x1, 5 RAL 7035, LIGHT GRAY (Clamping range 7-13mm) LAPP 53111420
0
YA 1 1
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED. DESCRIPTION: +ST30A-SG01&YA/1 17.10.2018

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MAGNA COSMA INTERNATIONAL

Mechanical desing Electric desing

Customer: MAGNA COSMA INTERNATIONAL Instalation:

Edit date: 26.11.2018 Modifie: MIG Automatización Number of pages 88

Mechanical desing Electric desing

Customer: MAGNA COSMA INTERNATIONAL Instalation:

Edit date: 26.11.2018 Modifie: MIG Automatización

CB 120v 1 PDP 01 PANEL CELL 030

Y BILL OF 1 BILL OF MATERIAL

480 VAC 480 VAC 480 VAC SPARE

E114FU E146FU E152FU

E158FU E164FU E170FU E206FU

WHITE w/ BLACK LETTERS

WHITE w/ BLACK LETTERS

170 WHITE w/ BLACK LETTERS

WHITE w/ BLACK LETTERS

YELLOW LAMACOID W/ BLK TEXT

RED LAMACOID W/ WHT TEXT

LEFT VIEW RIGHT VIEW

90MM 90MM 90MM 345MM

M25 M25 M25 M25

PD1.8 PD1.6 PD1.4 PD1.8

PD1.7 PD1.5 PD1.3 PD1.1

Mexicanos S.A. de C.V.

ROBOT 10R1 E1680 L3 E1480 L3 E146FU

ROBOT SPARE E1540 L3 E1540 L3 E152FU

ROBOT SPARE PE BLOCK PE

DESIGN LEADER: PROGRAMS:

WELDER 01 10R1 E1590 L2 E1590 L2 E158FU

WELDER SPARE E1650 L2 E1650 L2 E164FU

ROLLER DOOR 01 E1700 L1 E1700 L1 E170FU

ROLLER DOOR 01 E1710 L2 E1710 L2 E170FU

ROLLER DOOR 01 E1720 L3 E1720 L3 E170FU

ROLLER DOOR 01 PE BLOCK PE

ROLLER DOOR SPARE E2060 L1 E2060 L1 E206FU

ROLLER DOOR SPARE E2070 L2 E2070 L2 E206FU

ROLLER DOOR SPARE E2080 L3 E2080 L3 E206FU

ROLLER DOOR SPARE PE BLOCK PE

FROM TRANSFORMER E12500 N E1250 N INSIDE THE BOX

FROM TRANSFORMER PE BLOCK PE

JBOX 01 PANEL E1280 L1 E1280 L1 E128FU

JBOX 01 PANEL E1250 N E1250 N E128FU

JBOX 01 PANEL PE BLOCK PE

RECEPTACLE & UTILITY E1320 L1 E1320 L1 E132FU

RECEPTACLE & UTILITY E1250 N E1250 N E132FU

RECEPTACLE & UTILITY PE BLOCK PE

FIELD INSIDE THE BOX

PDP01 1 SMALL GL66 SERIES STEEL WALL-MOUNT ENCLOUSURE E146FU 1

1 DISCONNECT FUSE COVER PROTECTIVE WITH DOOR RIGHT HAND 3

6 PE TERMINAL SCREW CONNECTION, 10 MM, 1200 A, GREEN/YELLOW WEIDMULLER 1010300000

1 VARIABLE DEPTH DISCONECT SWITCH ALLEN BRADLEY 1494V-DS200

1 CONNECTING ROD, ENCLOSURE DEPTH ALLEN BRADLEY 1494V-RA4

1 POWER DISTRIBUTION BLOCKS, MPDB SERIES FERRAZ SHAWMUT MPDB67433

3 FUSE CLASS J 12 A FERRRAZ SHAWMUT ATJ12

1 TRANSFORMER CONTROL 500 VA 240/480 VAC-120VAC SCHNEIDER ELECTRIC 9070T5000D1

8 ACCESSORIES, LOCKNUT, M 25, 6 MM, POLYAMID 6 (PA6-GF30) WEIDMULLER 1772470000

1 CLIMA SYSTEM FORCED VENT. IP54. 85 M3/H SCHNEIDER ELECTRIC NSYCVF85M115PF

6 FUSE CLASS J 15 A FERRRAZ SHAWMUT ATJ15

6 FUSE, 30AMP. J CLASS. FERRRAZ SHAWMUT AJT30

1 MAIN SWITCH 3 POLE, 25 A, EMERGENCY-STOP EATON MOELLER P1-25/I2/SVB

6 FUSE, 10AMP. J CLASS. FERRRAZ SHAWMUT AJT10

Mechanical desing Electric desing

Customer: MAGNA COSMA INTERNATIONAL Instalation: