TECH - SPEC UG Cable

Volume –II: Standard Bidding Documents for UG Cabling works
Contents
VOLUME – II: SECTION 1: PROJECT BACKGROUND: ............................................................................................. 4
1. Introduction ........................................................................................................................................... 4
2. Objective of the Project ........................................................................................................................ 4
VOLUME – II: SECTION 2: DETAILED TECHNICAL SPECIFICATION WITH GTP: ...................................................... 5
1. 33kV RING MAIN UNIT .................................................................................................................................. 5
1.1 SCOPE: ............................................................................................................................................ 5
1.2 TECHNICAL PARAMETERS: .......................................................................................................... 5
1.3 APPLICABLE STANDARDS: ........................................................................................................... 6
1.4 GENERAL TECHNICAL REQUIREMENT: ...................................................................................... 6
1.5 TESTING & INSPECTION ............................................................................................................. 12
1.6 GTP: ............................................................................................................................................... 16
2. 33kV XLPE POWER CABLE ....................................................................................................................... 21
2.1 SCOPE: .......................................................................................................................................... 21
2.2 TECHNICAL PARAMETERS: ........................................................................................................ 21
2.3 APPLICABLE STANDARDS: ......................................................................................................... 22
2.4 GENERAL TECHNICAL REQUIREMENTS: .................................................................................. 23
2.5 TESTS & TESTING FACILITIES:................................................................................................... 27
2.6 GTP ................................................................................................................................................ 29
3. HEAT SHRINKABLE CABLE JOINT KITS FOR 33kV CABLE INDOOR/ OUTDOOR TERMINATIONS
AND STRAIGHT JOINTS .................................................................................................................................... 32
3.1 SCOPE: .......................................................................................................................................... 32
3.2 APPLICATION STANDARDS:- ...................................................................................................... 32
3.4 TEST & INSPECTION: ................................................................................................................... 34
3.5 GTP ................................................................................................................................................ 35
4. 11kV XLPE POWER CABLE ....................................................................................................................... 36
4.1 SCOPE: .......................................................................................................................................... 36
4.2 TECHNICAL PARAMETERS:: ....................................................................................................... 37
4.3 APPLICABLE CODE & STANDARDS: .......................................................................................... 38
4.4 GENERAL TECHNICAL REQUIREMENT: .................................................................................... 38
4.5 TESTS & INSPECTIONS: .............................................................................................................. 43
4.6 GTP ................................................................................................................................................ 45
5. HEAT SHRINKABLE CABLE JOINT KITS FOR 11kV CABLE FOR INDOOR & OUTDOOR
TERMINATIONS AND STRAIGHT THROUGH JOINTS .................................................................................... 48
5.1 SCOPE: .......................................................................................................................................... 48
5.4 TEST: ............................................................................................................................................. 51
5.5 GTP ................................................................................................................................................ 51
6. 11 kV RING MAIN UNIT (OUT-DOOR) ..................................................................................................... 53
6.1 SCOPE ........................................................................................................................................... 53
6.5 TESTING & INSPECTION ............................................................................................................. 59
6.6 GTP ................................................................................................................................................ 61
7. 11/0.433kV OUTDOOR TYPE PACKAGED SUBSTATION ....................................................................... 67
Power Development Department, J&K Page 1 of 126

7.1 SCOPE ........................................................................................................................................... 67

7.2 TECHNICAL PARAMETERS, APPLICABLE STANDARD, GENERAL TECHNICAL
REQUIREMENTS & TESTS: ...................................................................................................................... 67
7.3 TESTS ................................................................................................................................................ 79
8. EARTHING.................................................................................................................................................. 80
8.1 SCOPE ........................................................................................................................................... 80
8.2 CODES, STANDARDS AND APPLICABLE PUBLICATION ......................................................... 80
8.3 SPECIFICATIONS (EARTHING STATION) ................................................................................... 80
8.4 CONNECTION OF EARTHING CONDUCTORS ........................................................................... 80
8.5 PROTECTION FROM CORROSION ............................................................................................. 81
8.6 ARTIFICIAL TREATMENT OF SOIL .............................................................................................. 81
8.7 JOINTS / TERMINATIONS ............................................................................................................ 81
8.8 RESISTANCE TO EARTH ............................................................................................................. 82
8.9 TESTING & COMMISSIONING ..................................................................................................... 82
9. 1.1kV XLPE INSULATED POWER CABLES ............................................................................................... 83
9.1 SCOPE ........................................................................................................................................... 83
9.2 CODE & STANDARDS .................................................................................................................. 83
9.3 GENERAL TECHNICAL REQUIREMENTS:- ................................................................................ 84
9.4 TEST & INSPECTION:- .................................................................................................................. 88
10. FEEDER PILLAR .................................................................................................................................... 90
10.1 SCOPE: .......................................................................................................................................... 90
10.5 TESTS ............................................................................................................................................ 94
10.6 GTP ................................................................................................................................................ 96
11. ENERGY METER.................................................................................................................................... 97
11.1 SCOPE: .......................................................................................................................................... 97
11.5 TESTS: ......................................................................................................................................... 100
12. 1100 VOLT XLPE INSU. AL. UNARMOURED CABLE FOR SERVICE CONNECTION ........................ 100
12.1 SCOPE: ........................................................................................................................................ 100
12.2 CODE & STANDARDS: ............................................................................................................... 100
12.3 GENERAL REQUIREMENTS: ..................................................................................................... 101
12.4 TEST & INSPECTION: ................................................................................................................. 103
12.5 GTP .............................................................................................................................................. 104
13. STEEL TUBULAR POLES FOR R&M OF DT STRUCTURE ................................................................. 107
13.1 SCOPE: ........................................................................................................................................ 107
13.2 TECHNICAL PARAMETERS: ...................................................................................................... 107
13.3 APPLICABLE STANDARDS: ....................................................................................................... 108
13.4 GENERAL TECHNICAL REQUIREMENTS: ................................................................................ 108
13.5 TESTS .......................................................................................................................................... 109
13.6 GTP .............................................................................................................................................. 110
14. 11kV LIGHTING ARRESTOR: ............................................................................................................. 111
14.1 SCOPE: ........................................................................................................................................ 111
14.2 TECHNICAL REQUIREMENTS: .................................................................................................. 111
14.4 GENERAL TECHNICAL PARAMETERS: .................................................................................... 113
14.5 TESTS: ......................................................................................................................................... 115
15. 11kV D.O FUSE: ................................................................................................................................... 116
15.1. SCOPE: ........................................................................................................................................ 116

15.2. TECHNICAL REQUIREMENTS: .................................................................................................. 117

15.3. APPLICABLE STANDARDS: ....................................................................................................... 117
15.4. GENERAL TECHNICAL PARAMETERS: .................................................................................... 117
15.5. TESTS: ......................................................................................................................................... 120
15.6. GTP .............................................................................................................................................. 121
16. 11kV G.O SWITCHES:.......................................................................................................................... 122
16.1 SCOPE: ........................................................................................................................................ 122
16.2 TECHNICAL REQUIREMENTS: .................................................................................................. 122
16.4 GENERAL TECHNICAL PARAMETERS: .................................................................................... 123
16.5 TESTS: ......................................................................................................................................... 124
16.6 GTP .............................................................................................................................................. 125

VOLUME – II: SECTION 1: PROJECT BACKGROUND:
1. Introduction
J&K Power Development Department intends to convert existing overhead electrical line network
into underground cabling at all the voltage levels of 33kV, 11kV and LT level to provide reliable and
quality power supply including installation & augmentation of rising mains and 11kV/.433kV
distribution substations to provide reliable and quality power supply in the identified towns.
The department under the scheme also intends to upgrade the electrical infrastructure through
provisioning of Ring Main Units (RMU’s) and Pad/ Packaged substations at appropriate locations
for improving the power delivery mechanisms and reduce power outages due to recurrent outdoor
faults particularly in winters at all levels.
2. Objective of the Project

The aims of this project is to successfully plan and implement the conversion of Overhead network to
Underground distribution network in the Jammu and Kashmir.
All these cities are world famous tourist spot and every year millions of tourists come to visit these
cities all across the globe. These areas are famous for all type of outdoor activities like skiing, lavish
golf courses, mountaineering and water rafting etc. Most of the time, the overhead network creates
hindrances in these outdoor activities and the overhead network goes non-functional during snow
falls. Due to the hilly terrain and scattered habitations, networks are very long and clumsy.
The purpose of this RFP is to execute the conversion of overhead sub transmission and distribution
line of voltage level 33 kV and below to underground system In Identified Towns of J&K State. The
removal of existing overhead network does not fit into this RFP. The department will remove the
overhead network after the satisfactory run of UG network or when they required removing. During
execution of this project contractor has to take proper care to avoid any kind of damages of the
existing system which leading to power disturbance.

VOLUME – II: SECTION 2: DETAILED TECHNICAL SPECIFICATION WITH GTP:
1. 33kV RING MAIN UNIT
1.1 SCOPE:
1.1.1 This specification covers design, engineering, manufacture, assembly, stage testing, Inspection and
delivery of 33kV Ring Main Unit non-extensible type (Outdoor) for one Incoming and two/one numbers
outgoings.
1.1.2 The equipment offered shall be complete with all parts necessary for their effective and trouble-free
operation. Such parts will be deemed to be within the scope of the supply irrespective of whether they
are specifically indicated in the commercial order or not.
1.1.3 It is not the intent to specify herein complete details of design and construction. The equipment offered
shall conform to the relevant standards and be of high quality, sturdy, robust and of good design and
workmanship complete in all respects and capable to perform continuous and satisfactory operations in
the actual service conditions at site and shall have sufficiently long life in service as per statutory
requirements.
1.1.4 In these specifications, the design and constructional aspects, including materials and dimensions, will be
subject to good engineering practice in conformity with the required quality of the product, and to such
tolerances, allowances and requirements for clearances etc. as are necessary by virtue of various
stipulations in that respect in the relevant IEC, IS standards and other statutory provisions.
1.1.5 The Tenderer/supplier shall bind himself to abide by these considerations to the entire satisfaction of
the purchaser and will be required to adjust such details at no extra cost to the purchaser over and
above the tendered rates and prices.
1.1.6 Tolerances:
Tolerances on all the dimensions shall be in accordance with provisions made in the relevant standards.
Otherwise the same will be governed by good engineering practice in conformity with required quality of
the product.
1.2 TECHNICAL PARAMETERS:
1.2.1 Nominal system voltage : 33 kV

1.2.2 Corresponding highest system voltage : 36 kV
1.2.3 Frequency : 50 Hz ± 3%
1.2.4 Number of phases : 3
1.2.5 Neutral earthing : Solidly grounded
1.2.6 Short circuit breaking current : 25 kA for 3 sec for 33kV

1.2.7 Current Rating (Amp.) of Incoming circuit switchgear : 630

1.2.8 Current Rating (Amp.) of Outgoing circuit switchgear : 200
1.2.9 Max. current carrying capacity (Amp.) of the Busbar : 1000
1.2.10 Voltage Transformer Rating : 33/√3/110/√3
1.2.11 Current Transformer : 400/200/1/1/1
1.3 APPLICABLE STANDARDS:

The RMU Switchgear shall comply with the requirements stated in the following standards and specifications
amended up to date:
S. IS
Title IEC Standard
N. Standard
i General requirement for Metal Enclosed IEC 62271- 200/ IEC 60 298 IS 12729
Switchgear
ii Medium Voltage Switches IEC 265 -Do -
iii Alternating Current Disconnectors (Load Break IEC 60129/ IEC 62271 – IS 9921
Isolators) and earthing switch 102
iv Specification for high voltage AC Circuit Breakers IEC 62271-100/IEC 60056 IS 13118
v Panel design, SF6 Circuit Breakers IEC 62271 – 1/ IEC 60694 IS 12729
vi Current Transformers IEC 60185/ IEC 60044 –1, 2, 5 IS 2705
vii Voltage transformers IEC 60186 IS: 3156
viii High voltage switches IEC 60265 IS 9920
ix Guide for Making Busbars, Main Connection and IEC: 60391 IS: 5578,
auxiliary wiring
x Cold rolled low carbon steel sheets and strips - IS: 513
xi Filling of SF6 gas in RMU IEC 376 IS 13072
xii Dimension of Indoor & Outdoor post insulators IEC 60273 IS : 2099
with voltage > 1000V
xiii Degree of protection provided by enclosures for IEC 60273 IS 13947
low voltage Switchgear and control gear.
1.4 GENERAL TECHNICAL REQUIREMENT:

The Ring Main Unit shall have one/two number Load break switch for incoming circuit & 2/1
number SF6 Circuit Breaker for outgoing cables respectively.
All the switchgears shall be enclosed in the main tank using SF6 gas as insulating and vacuum as arc
quenching medium or SF6 gas as both insulating and arc quenching medium.
1.4.1 The main tank shall be stainless steel sheet of minimum 3mm thickness and robotically welded with a
pressure relief arrangement. The main tank (Inner enclosure of Circuit Breaker & Load break Isolators

assembly) and all Switchboard assembly shall be housed in a single compact metal clad suitable for
outdoor applications.
1.4.2 The switchgear and switchboard shall be designed such that the position of the different devices shall
be visible to the operator on the front of switchboard and easy to operate and prevent access to all
live parts during operation without the use of tools. There shall be no access to exposed conductors.
1.4.3 An absorption material such as activated alumina in the tank shall be provided to absorb the moisture
from the SF6 gas to regenerate the SF6 gas following arc interruption. A temperature compensating
gas pressure indicator offering a simple indication shall constantly monitor the SF6 insulating medium.
1.4.4 Outer Enclosure :
The RMU enclosure (Outer) shall be made up of CRCA of 3 mm thickness or galvanized of 2 mm
thickness. The rating of enclosure shall be suitable for operation on three phases, three wire, 33kV, 50
cycles, A.C. System with short time current rating of 25kA for 3 seconds for 33kV supply with Panels.
The complete RMU enclosure shall be of degree of protection IP 54(Main Door open). The enclosure
shall provide full insulation, making the Switchgear insensitive to the environment like temporary
flooding, high humidity etc. The active parts of the Switchgear shall be maintenance-free and the unit
shall be minimum -maintenance.
In accordance with the standards in effect, the RMU shall be designed so as to prevent access to all live
parts during operation without the use of tools.
The RMU metal parts shall be made of high thickness high tensile steel which must be grit/short
blasted, thermally sprayed with Zinc alloy ( not for galvanized) , phosphate and subsequently painted
with Polyurethane based powder paint, the overall (including outer and inner paint layer), the
thickness of paint layer shall be not less than 150 microns.
1.4.5 Inner enclosure (Main tank)
The tank shall be robotically welded stainless steel sheet of minimum 3mm thickness. The tank shall be
sealed and no handling of gas is required through out the service life. However, the SF6 gas pressure
inside the tank shall be constantly monitored by a temperature compensating gas pressure indicator
offering a simple go, no-go indication. The gas pressure indicator shall be provided with green pressure
and red pressure zones. There shall be one Non – return valve to fill up the gas. The manufacturer shall
give guarantee for maximum leakage rate of SF6 gas will be lower than 0.1 % / year. An absorption
material such as activated alumina in the tank shall be provided to absorb the moisture from the SF6
gas to regenerate the SF6 gas following arc interruption. The degree of protection of the inner
enclosure shall be IP 67.

The compact RMU Unit shall be provided with a pedestal made up of M.S. Angle to mount the unit on
plain surface. The height of the bottom of cable box shall be 310 mm to provide the turning radius for
the HT cable termination.
1.4.6 Bus bars:
The three nos. continuous Bus bars made up of EC grade tinned copper of rating current 1000A shall
be provided. The Short time breaking current shall be 25kA for 3 seconds. The Busbar connections
shall be at Anti- oxide greased type.
1.4.7 Load Break Switches ( Isolators)
The Load Break Switches (Isolators) for incoming supply must be provided and are fully insulated by
SF6 gas. The operating mechanism shall be spring assisted mechanism with operating handle for ON
/OFF. Earth positions with arrangement for padlocking in each position. Also independent manual
operations with mechanically operated indicator. The earth switch shall be naturally interlocked to
prevent the main and earth switch being switched ‘ON’ at the same time. The selection of the main
and earth switch is made by a lever on the facia, which is allowed to move only if the main or earth
switch is in the off position. The load break isolators should have the facility for future remote
operation. Each load break switch shall be of the triple pole, simultaneously operated, non-automatic
type with quick break contacts and with integral earthing arrangement. The rated current of Isolator
shall be 800 Amps continuous at maximum ambient temperatures. No derating shall be allowed.
1.4.8 Earthing of Isolators and SF6 Circuit Breakers (Earth Switch):

The unit shall consist of a 400 Amp Tee Off spring assisted three position rotating arc type SF6 circuit
breaker unit, with integral fault making/dead breaking earth switch, the function shall be naturally
interlocked to prevent the main and earth switch from being switched `ON` at the same time and the
CB not allowed to trip in `Earth On` position. The selection of the main/earth switch lever on the
fascia, which is allowed to move only if the main or earth switches in the off position. The lever may be
padlocked in either the main or earth position.
The cables shall be earthed by an integral earthing switch with short-circuit making capacity, in
compliance with IEC 129/IS 9921 standard. The earthing switch shall be operable through the main
circuit mechanism and manual closing shall be driven by a fast-acting mechanism, independent of
operator action.
1.4.9 Circuit Breaker: (SF6 or Vacuum media for arc quenching).

The 3 pole circuit breaker for the protection of incoming circuit shall be enclosed in the main tank. The
rated breaking and making current at rated voltage shall be as follows:

For 33kV System: Rated breaking capacity shall be 25 kA for 3 second.

Rated making current shall be 62.5 kA for 3 second
The manual operation of the circuit breaker shall not have an effect on the spring charging
mechanism.
The circuit breaker shall be fitted with a mechanical flag, which shall operate in the event of fault
occurrences. The breaker indications ON and OFF positions shall be indicated by suitable flag. For ON
position indication by Red flag and OFF position indication by Green flag shall be provided.
The circuit breaker shall be operated by the same unidirectional handle or switch. The rated operating
sequence shall be O-0.3sec-CO-3min-CO.
1.4.10 Bushings
All the bushings shall be of same height, parallel, on the equal distances from the ground and
protected by a cable cover. It is preferable to have bushings accessible from the rear side of the RMU.
1.4.11 Cable Compartments

All cable compartments shall be air insulated suitable for dry type cable terminations. The cable
compartments at each of the three ring switches suitable for MV cables of size up to 3x1C x 240 sq.mm
for outgoing circuits and for incoming circuit up to 3x1C x 240 sq.mm. Necessary right angle boot
should be supplied to the cable terminations. Compound filled cable compartments are not
acceptable. The cable compartment shall be arc resistant as per IEC 62271-200 amended up to date.
The clearance between phase to phase and phase to earth shall be as per IEC 61243 – 5 amended up
to date. The cable termination and gland arrangements shall be appropriate for the type and style of
cables used at the time.
1.4.12 Voltage Indicator Lamps and Phase Comparators:
The RMU shall be equipped with a voltage indication. There should be a facility to check the
synchronization of phases with the use of external device. It shall be possible for the each of the
function of the RMU to be equipped with a permanent voltage indication as per IEC 601958 to indicate
whether or not there is voltage on the cables.
It shall be possible for each of the functions on the RMU to be equipped with a voltage indication, to
indicate whether or not there is voltage on the cables. The capacitive dividers will supply low voltage
power to sockets at the front of the unit, an external lamp must be used to indicate live cables.
Three outlets can be used to check the synchronization of phases with the use of an external device.

1.4.13 Wiring & Terminals:

The wiring should be of high standard and should be able to withstand the tropical weather
conditions. All the wiring and terminals (including take off terminals wiring for future automation, DC,
Control wiring), Spare terminals shall be provided by the contractor. The wiring cable must be
standard single-core multi stranded, non-sheathed, Core marking (ferrules), stripped with non-
notching tools and fitted with end sleeves, marked in accordance with the circuit diagram with printed
adhesive marking strips. All wiring shall be provided with single core multi strand copper conductor
wires with P.V.C insulation and shall be flame retardant low smoke type.
The wiring shall be carried out using multi-strand copper conductor super flexible PVC insulated wires
of 1.1kV Grade for AC Power, DC Control and CT circuits. Suitable colored wires shall be used for phase
identification and interlocking type ferrules shall be provided at both ends of the wires for wire
identification. Terminal should be suitably protected to eliminate sulphating. Connections and terminal
should be able to withstand vibrations. The terminal blocks should be stud type for controls and
disconnecting link type terminals for CT leads with suitable spring washer and lock nuts.
Flexible wires shall be used for wiring of devices on moving parts such as swinging Panels (Switch Gear)
or panel doors. Panel wiring shall be securely supported, neatly arranged readily accessible and
connected to equipment terminals, terminal blocks and wiring gutters. The cables shall be uniformly
bunched and tied by means of PVC belts and carried in a PVC carrying trough.
The position of PVC carrying trough and wires should not give any hindrance for fixing or removing
relay casing, switches etc., Wire termination shall be made with solder less crimping type of tinned
copper lugs. Core identification plastic ferrules marked to correspond with panel wiring diagram shall
be fitted with both ends of each wire. Ferrules shall fit tightly on the wire when disconnected. All wires
directly connected to trip circuits of breaker or devices shall be distinguished by addition of a red color
unlettered ferrule.
Inter-connections to adjacent Panels (Switch Gear) shall be brought out to a separate set of Terminal
blocks located near the slots or holes to be provided at the top portion of the panel. Arrangements
shall be made for easy connections to adjacent Panels (Switch Gear) at site and wires for this purpose
shall be provided and bunched inside the panel. The bus wire shall run at the top of the panel.
Terminal block with isolating links should be provided for bus wire. At least 10% of total terminals shall
be provided as spare for further connections. Wiring shall be done for all the contacts available in the
relay and other equipment and brought out to the terminal blocks for spare contacts. Color code for
wiring is preferable in the following colors.

Voltage supply : Red, Yellow, Blue for phases, and Black for Neutral.
CT circuits : similar to the above
230V AC circuits : Black for both phases and neutral
Earthing : Green
The wiring shall be in accordance to the wiring diagram for proper functioning of the connected
equipment. Terminal blocks shall not be less than 650V grade and shall be piece-moulded type with
insulation barriers.
The terminal shall hold the wires in the tight position by bolts and nuts with lock washers. The terminal
blocks shall be arranged in vertical formation at an inclined angle with sufficient space between
terminal blocks for easy wiring.
The terminals are to be marked with the terminal number in accordance with the circuit diagram and
terminal diagram. The terminals should not have any function designation and are of the tension
spring and plug-in type.
1.4.14 Earthing
The RMU outdoor metal clad, Switch Gear, Load break isolators/circuit breakers, M.S. Channels / M.S.
Angles etc shall be equipped with an earth bus securely fixed along the base of the RMU.
When several units of the RMU (Extra Isolators / Breakers) are mounted adjoining to each other, the
earth bus shall be made continuous and necessary connectors and clamps for this purpose shall be
included in the scope of supply. The size of earth bus bar of tinned copper flat shall be as per IEC
standards and shall be fixed inside the RMU. Provision shall be made on the busbar at two ends for
connecting to the main earthing grid. Necessary terminal clamps and connector for this purpose shall
be provided.
1.4.15 Fault Passage Indicators/ Earth Fault Indicators (FPI/EFI ):

These shall facilitate quick detection of faulty section of line. The fault indication may be on the basis
of monitoring fault current flow through the device. The unit should be self-contained requiring no
auxiliary power supply. The FPI shall be integral part of RMU.
1.4.16 Safety of people

Any accidental overpressure inside the sealed chamber will be limited by the opening of a pressure
limiting device in the enclosure. Gas will be released to the rear of the unit away from the operator.

Manufacturer shall provide type test report to prove compliance with IEC 298 appendix AA 'Internal
fault'.
1.4.17 Operating lever
An anti-reflex mechanism on the operating lever shall prevent any attempts to re-open immediately
after closing of the switch or earthing switch.
All manual operations will be carried out on the front of the switchboard.
The effort exerted on the lever by the operator should not be more than 250 N for the switch and
circuit breaker.
1.4.18 Front plate

The front shall include a clear mimic diagram which indicates different functions.
The position indicators shall give a true reflection of the position of the main contacts. They shall be
clearly visible to the operator. The lever operating direction shall be clearly indicated in the mimic
diagram.
1.5 TESTING & INSPECTION

15.4.1 Type tests:
All the equipment offered shall be fully type tested by the bidder as per the relevant standards
including the additional type tests.
 Special tests other than type and routine tests, as agreed between purchaser and bidder shall also be
carried out as per the relevant standards.
 In case of bought out items, routine and acceptance tests as per relevant IEC/IS or equivalent shall be
carried out at the original manufacturers' works.
The list of type tests is as follows:
1.5.1.1 Short time curent withstand test and peak current withstand test.
1.5.1.2 Lightning Impulse voltage withstand test
1.5.1.3 Température rise test.
1.5.1.4 Short Circuit current making and breaking tests.
1.5.1.5 Power frequency voltage withstand test (dry).
1.5.1.6 Capacitive current switching test confirming to IEC.
1.5.1.7 Mechanical operation test.
1.5.1.8 Measurement of the resistance of the main circuit.
1.5.1.9 Degree of protection of main tank and outer enclosure

1.5.1.10 Switch, circuit breaker, earthing switch making capacity.
1.5.1.11 Switch, circuit breaker breaking capacity.
1.5.1.12 Internal arc withstand.
1.5.1.13 Checking of partial discharge on complete unit.
The details of type test certificate according to the composition of the Switchboard shall be submitted
with the offer.
In addition, for switches, test reports on rated breaking and making capacity shall be supplied.
For earthing switches, test reports on making capacity, short-time withstand current and peak short-
circuit current shall be supplied.
15.4.2 Routine Tests:
All routine tests as stipulated in the respective applicable standards amended up-to-date for all the
equipment shall be carried out by the supplier shall be submitted with the offer.
15.4.3 Inspection:
The inspection may be carried out by the purchaser at any stage of manufacture. The successful
tenderer shall grant free access to the purchaser's representative/s at a reasonable notice when the
work is in progress. Inspection and acceptance of any equipment under this specification by the
purchaser shall not relieve the supplier of his obligation of furnishing equipment in accordance with
the specification and shall not prevent subsequent rejection if the equipment is found to be defective.
The supplier shall keep the purchaser informed, in advance, about the manufacturing programme so
that arrangement can be made for stage inspection.
The purchaser reserves the right to insist for witnessing the acceptance/routine testing of the bought
out items. The supplier shall keep the purchaser informed, in advance, about such testing programme.
15.4.4 Quality Assurance Plan:
The bidder shall invariably furnish following information along with his offer.
1) Statement giving list of important raw materials including but not limited to
(a) Contact material
(b) Insulation
(c) Sealing material
(d) Contactor, limit switches, etc. in control cabinet.

Name of sub-suppliers for the raw materials, list of standards according to which the raw materials
are tested, list of test normally carried out on raw materials in presence of Tenderer’s representative,
copies of test certificates.
2) Information and copies of test certificates as in (i) above in respect of bought out accessories.
3) List of areas in manufacturing process, where stage inspections are normally carried out for quality
control and details of such tests and inspections.
4) Special features provided in the equipment to make it maintenance free.
5) List of testing equipment available with the Bidder for final testing of RMU and associated
combinations vis-à-vis, the type, special, acceptance and routine tests specified in the relevant
standards. These limitations shall be very clearly brought out in the relevant schedule i.e. schedule of
deviations from specified test requirements.
i) List of raw materials as well bought out accessories and the names of sub-suppliers selected from
those furnished along with offer.
ii) Necessary test certificates of the raw material and bought out accessories.
iii)The supplier shall submit the routine test certificates of bought out items and raw material, at the
time of routine testing of the fully assembled breaker.
15.4.5 Drawings:
All drawings shall conform to relevant IEC Standards Specification.
The Tenderer shall submit along with his tender dimensional general arrangement drawings of the
equipments, illustrative and descriptive literature in triplicate for various items in the RMUs, which are
all essentially required for future automation.
a) Schematic diagram of the RMU panel
b) Instruction manuals
c) Catalogues of spares recommended with drawing to indicate each items of spares
d) List of spares and special tools recommended by the supplier.
e) Copies of Type Test & Routine Test Certificates as per latest IEC.
f) Drawings of equipments, relays, control wiring circuit, etc.
g) Foundation drawings of RMU.
h) Dimensional drawings of each material used.
i) Actual single line diagram of RMU/RMUs with or without extra combinations shall be made
displayed on the front portion of the RMU so as to carry out the operations easily.

15.4.6 Name Plate:

Each RMU and its associated equipments shall be provided with a nameplate legible and indelibly
marked with at least the following information.
 Name of manufacturer
 Type,
 serial number
 Voltage
 Current
 Frequency
 Symmetrical breaking capacity
 Making capacity
 Short time current and its duration
 Purchase Order number and date
 Month and Year of supply
 Rated lighting impulse withstand voltage

1.6 GTP:
SN Required Particulars Manufacturer’s Information
1. Configuration Type – 1:
Two Load break switches (LBS) for Incoming
+ One circuit breaker for Outgoing
Type – 2:
Two Load break switches (LBS) for Incoming
+ Two circuit breaker for Outgoing
2. Operation of LBS and CB Electrical
3. Extensibility Non Extensible
4. Type Non Draw out Fixed type
5. Insulating Medium SF6 Gas in sealed metallic tank
6. Arc suppression medium SF6 or vacuum type
7. Separate from the main insulated tank
8. Dimensions ---- x ---- x ---- (W x D x H in mm)
9. Construction Metal Enclosed, framed, Compartmentalized
10. Duty Outdoor, non-covered plinth
11. Mounting Free Standing
12. Protection IP 42 minimum, Vermin proof
13. Access Front Doors with anti-theft hinges
14. Access Rear Bolted Covers with handles
15. Sheet metal 2.5/3 mm CRCA
16. Base Frame Steel.300 mm raised Frame
17. Lifting Lugs 4 nos
18. Cable entry Bottom
19. Gland Plate 3 mm thick removable, split type
Cable 1 core Al. conductor, max. size up to 240

20. Sq.mm XLPE insulated, armoured & PVC
sheathed
21. Terminal lugs With right angled boots, brass nuts, bolts &
bimetallic washers
22. Termination type Heat shrink type
23. Termination height from 703 mm

gland plate
24. Bus bar Tinned copper with sleeve
25. Bus bar continuous rated 1000 Amp (at designed 40 deg.C
current ambient)

26. Bus bar short time 25 kA for 3sec

withstand capacity
27. Bus bar support insulator SMC / DMC resin
material
Maximum temperature rise In line with Table 3 of IEC694
above
28. reference ambient 40 deg C
29. Earth bus bar tinned copper
Earth bus internal By 2.5 sq. mm copper flexible wire,

connection to all Earth connection point maximum 1
30. noncurrent carrying metal meter away from cable test facility
parts
31. Earth bus external To Purchasers earth point
connection
Provision for above Studs on both sides with holes for
32. M10 bolt + hardware to readily receive
purchaser earth connection
33. Cooling arrangement By natural air without fan
34. Panel internal wiring Stranded flexible color coded PVC insulated
copper wire 2.5 sq. mm, 1100 volt grade
35. Hardware (Nut, bolts & Stainless steel (Except termination nut-bolts
handle) which are Brass / Tinned Copper)
36. Gasket Neoprene rubber
37. Marshalling terminal blocks 2.5 Sq. mm, Nylon 66 material, screw
type + 20% spare in each row of TB.
38. Panel cover fixing bolts Allen head 6mm with hexagonal slot
39. Padlock facility Required for all earth switches & all
Handles
Fixtures Foundation bolts and Fixing bolt for
RMU & frame (in case the frame is
40.
supplied loose)
Explosion vents To ensure operator’s safety, design should
ensure that gases / flames generated during
flash over / blast in any of the compartment,
41. must not come out from the front of RMU.
Internal arc test report
NOTES:- Special tools per RMU (if any) shall be in the
scope of supply. Cable box compartment
should be extended up-to base-frame
bottom to have metallic separation between
each of the feeders at base frame level too.
Painting should match with RMU shade.
(Sizing Calculation to be submitted for bus
42. bars in support of its Guaranteed S.C. rating
/Capability)

Load break switch (Isolator)

43. Type Three poles operated
simultaneously by a common shaft
44. Arc interruption in dielectric medium SF6 or vacuum
45. Operating mechanism for close Electrically operated with motor

/open mechanism
Addition / removal of motor Without
dismantling of operating mechanism
46. Manual operation Possible without removal of motor
47. Motor rated voltage 30 VDC
48. Continuous rating of LBS at 630 Amp

design
ambient
49. Short time withstand capacity 25kA for 3 sec
50. Fault making Capacity 62.5 kA
51. Minimum number of as per IEC 60265

operations at
rated current
52. Minimum number of as per IEC 60265
operations at
rated fault current
53. Fault passage indicator (FPI) To be provided on right hand side of
one LBS
Circuit Breaker
54. Type Three pole, operated simultaneously

by a common shaft
55. Arc interruption In dielectric medium SF6 gas or
Vacuum
56. Operating Mechanism Spring charged stored
energy type
57. Emergency trip / open Push button On panel front
58. Continuous rating 200 Amp at ambient design 40deg C
59. Short time withstand capacity 25 kA for 3 sec
60. Minimum number of As per IEC 62271

operations at
rated current
61. Fault making capacity 62.5kAp
62. Minimum number of As per IEC62271

operations at
rated Fault current
63. Breaker status reporting Auxiliary contact 2NO + 2NC wired to
terminal block
64. Protection relay Self powered, Microprocessor based
Numerical relay (LCD display is
desirable), IDMT over current / earth
fault protection with high settlement,
manual reset type

65. Relay aux contacts for remote Potential free, 1NO+1NC wired to TB
indication
66. Shunt trip Voltage & wiring for 230V 50 Hz AC to be wired up to
WTI trip &door limit switch of terminal blocks
enclosure or transformer
Earth Switch
67. Type Three Pole, operated simultaneously

by a common shaft
68. Switching in dielectric medium Dry Air in sealed enclosure or SF6 gas
69. Operating mechanism for Manual

close/open
70. Fault making capacity 62.5 kA desirable
71. Auxiliary contacts 1NO+1NC wired to terminal block
72. Disconnect switch In series with vacuum or SF6 bottle on

incoming cable side
Sealed Housing of live parts
73. Enclosure Stainless steel enclosure, IP67 class
74. SF6 gas pressure monitoring Manometer with non return valve
75. Gas pressure Indications Low pressure alarm- potential free

contacts
76. Auxiliary contacts 1 NO+1 NC
77. Gas refilling Provision required
78. Arc interruption method for Puffer type / rotating arc type
SF6
breaker / Load break switch
RMU Operation interlocks
79. Interlock type Mechanical
80. Circuit breaker & respective Only ONE in close condition at a time
earth
switch
81. Load break switch & respective Only ONE in close condition at a time
earth switch
82. Prevent the removal of Electrical / mechanical
respective cable covers if load
break switch or circuit breaker
is ‘ON’
83. Prevent the closure of load Electrical / Mechanical
break switch or circuit breaker
if respective cable cover is
open
84. Cable test plug for LBS/CB Mechanical
accessible only if Earth switch
connected to earth

Indications & signals For SCADA & Local
85. Operation Counter On front/ inside of RMU LT Chamber, 4 digits non

resettable type for each LBS & Breaker
86. Cable charge status indication capacitor type voltage indicators with
for all LED on all the phases
LBS & CB
87. Spring charge status indication On front for breaker
Earth switch closed indication On front

88. (For
Each LBS)
89. Load break switch ON/OFF Green for OFF / Red for ON
indication
90. Circuit breaker ON/OFF Green for OFF / Red for ON
indication
91. Circuit breaker protection relay Flag
operated on fault
92. Fault passage indication on LBS Flag
93. Status signals to SCADA 2NO + 2 NC to be wired to marshalling terminal block
94. LBS close / open Potential Free contacts
95. LBS & CB Earth Switch close Potential free contacts

/open
96. Battery charger Fail Potential Free contacts
97. CB close / open Potential Free contacts
98. Protection relay operated Potential Free contacts
99. FPI operated Potential Free contacts
100. SF6 gas pressure low Potential Free contacts
101. Commands from SCADA To be wired to marshalling terminal block
102. FPI Reset, Mimic diagram, On panel front with description of function & direction of
labels & finish operation of handles/buttons
103. Mimic Diagram With colored aluminum strips riveted
104. Name Plate Riveted anodized aluminum

Satin silver back ground, black letters & Border, etching
process
105. Labels for meters & indications Anodized aluminum with white character on black
background OR 3 ply lamicoid
106. Danger plate on front & rear Anodized aluminum with white
letters on red background
107. Painting surface preparation Shot blasting or chemical 7 tank process
108. Painting external finish Powder coated epoxy polyester

base grade A, shade – as ordered, uniform thickness 80
micron minimum
109. Painting internal finish Powder coated epoxy polyester base grade A, shade -
white, uniform thickness 80 micron minimum

2. 33kV XLPE POWER CABLE

2.1 SCOPE:
2.1.1 The specification covers design, manufacture, shop testing, packing and delivery of 33kV voltage
grade, 1Cx240 Sq.mm. & 1Cx185 Sq.mm., Aluminum Conductor, cross-linked polyethylene (XLPE)
insulated, PVC sheathed, Armoured, screened Power Cables generally conforming to latest
Standards of IS / IEC / BS or equivalent. These cables shall primarily be designed for effectively
earthed neutral system.
2.1.2 The equipment offered shall be complete with all parts necessary for their effective and trouble-
free operation. Such parts will be deemed to be within the scope of the supply irrespective of
whether they are specifically indicated in the commercial order or not.
2.1.3 It is not the intent to specify herein complete details of design and construction. The equipment
offered shall conform to the relevant standards and be of high quality, sturdy, robust and of good
design and workmanship complete in all respects and capable to perform continuous and
satisfactory operations in the actual service conditions at site and shall have sufficiently long life
in service as per statutory requirements.
2.1.4 In these specifications, the design and constructional aspects, including materials and dimensions,
will be subject to good engineering practice in conformity with the required quality of the
product, and to such tolerances, allowances and requirements for clearances etc. as are necessary
by virtue of various stipulations in that respect in the relevant IEC, IS standards and other
statutory provisions.
2.1.5 Tolerances:
Tolerances on all the dimensions shall be in accordance with provisions made in the relevant
standards. Otherwise the same will be governed by good engineering practice in conformity with
required quality of the product.

2.2.1 System details:
(i) Voltage grade (kV) of Cable : 19/33kV
(ii) Core (Nos.) : 1
(iii) System Voltage : 33kV
(iv) Highest Voltage : 36kV
(v) Earthing system : Effectively earthed
(vi) Frequency : 50Hz
(vii) Variation in supply voltage : +6% to -9%

(viii) Variation in supply frequency : ± 3%

(ix) Max. Conductor temp. : 90˚C at max. Continuous current.
(x) Max. Permissible short circuit temp. : 250˚C for 1 sec.
(xi) Short circuit current : 1) shall be >22.6KA for 1 sec for 33kV 240sq.mm.
2) shall be >17.5KA for 1 sec for 33kV 185sq.mm.
(xii) Impulse Test Voltage : 170kV and as per relevant IS or equivalent Standards
(xiii) Max. D.C. resistance Ω /KM. : As per relevant IS or equivalent Standards.
(xiv) App. Length of Cable/ drum : 500 meters with a tolerance of ±5%.
(xv) End sealing : The cable ends of cable in the wooden drum for
delivery
shall be sealed with heat shrinkable caps.
2.2.2 Continuous A.C. Current Capacity:
Continuous a.c. current capacity shall be as per Table given below.
Conductor Continuous A.C. current capacity in Amps.at maximum conductor temp. of90˚C.
sizes in 33kV(E) HT XLPE Single core cable
sq.mm. When laid direct in the When laid in duct When laid in air at 40˚C
ground 30˚C at 30˚C
185 sq. mm 290 255 400
240 sq. mm 355 290 470

Title IS Standard IEC / BS
XLPE PVC sheathed cable for working voltages from 3.3 kV up IS 7098 (Part-II) IEC 60502
Standard
to and including 33kV.
Conductors for insulated electric cables and flexible cords. IS: 8130 – 1984 IEC 60228 -
PVC insulation and sheath of electric cables. IS: 5831 – 1984 1978
IEC 60502
Mild steel wires, Formed wires and Tapes for armouring of IS: 3975 – 1988
cables.
Fictitious calculation method for determination of dimensions IS :10462 ( Part I) –
of protective coverings of cables. 1983
Code of practice for installation & maintenance of power IS : 1255-1983
cables up to & including 33kV rating.
Method of test for cables IS : 10810
Electro Technical Vocabulary for Electric Cables IS:1885, Part-32

2.4 GENERAL TECHNICAL REQUIREMENTS:

2.4.1 General:
19/33kV earthed, single core power cables shall normally be with stranded compacted H2/H4
grade aluminium circular shaped conductor as per IS: 8130 - 1984, provided with conductor
screening (of extruded semi-conducting cross link material) and shall be insulated with XLPE of
natural color. At rated continuous current and under standard conditions of installations the
conductor temperature rise shall not exceed 45˚C with an ambient temperature of maximum
45˚C.
2.4.2 Cable Design & Construction:

2.4.2.1 Conductor:
Electrolytic grade aluminum conductor shall be of H2/H4 grade as per clause 3.1of IS 8130/1984
and shall have flexibility class-2 in accordance with clause 5.3 of IS 8130-1984. The shape of
conductor shall be compacted, stranded, and circular.
2.4.2.2 Conductor screen/Shield:

The conductor screen shall be an extruded layer of black, semi-conducting compound. The
allowable operating temperatures of the conductor shield shall be equal to or greater than
those of the insulation. The conductor screen shall be extruded in the same operation as the
insulation. The semi-conducting screens should be effectively cross linked to achieve 90˚C cable
rating. The interface between the extruded conductor screen and insulation shall be free of any
voids. The volume resistivity of the screen material shall not exceed 1000 Ωm at 90˚C.
2.4.2.3 Insulator:
The insulating material shall be Cross Linked Polyethylene (XLPE) cured by dry curing process
and applied by extrusion process as per IS-7098 and its latest amendments. The insulation shall
be an extrusion of dry cured thermosetting cross linked poly ethylene material rated for 90˚C
continuous operation.
The insulating material shall have excellent electrical properties with regard to resistivity,
dielectric constant and loss factor and shall have high tensile strength and resistance to
abrasion. This shall not deteriorate at elevated temperatures or when immersed in water. The
insulation shall be preferably fire resistant and resistant to chemicals like acids, alkalis, oils and
ozone.

The insulation properties shall be stable under thermal conditions arising out of continuous
operation at conductor temperature of 90˚C rising momentarily to 250˚C under short circuit
conditions. It shall be free from any foreign material or Porosity visible to the unaided eye. The
insulation shall be so applied that it fits closely on the conductor and it shall be possible to
remove it without damaging the conductor.
The extruded XLPE insulation shall be of very high degree of purity. The manufacturer should
provide the certification that the XLPE compound used has proven track record. The insulation
compound shall be clean with low levels of contamination. The quality of insulation should be
good and insulation should not be deteriorated when exposed to the climatic conditions.
The average thickness of insulation shall not be less than the nominal value as specified in IS:
7098 (Part II) with latest amendments. No tolerance on the negative side shall be acceptable.
2.4.2.4 Insulation Screen/ Shield:

Extruded Semi-conducting screening and metallic screening of copper tape shall be generally as
per IS: 7098 (Part-II) with latest amendments. The semi conducting compound shall be suitable
for the operating temperature of the cable and compatible with the insulating material.
The insulation screen shall be an extruded layer of black semi-conducting compound and
continuously covers the whole area of the insulation. The semiconducting screens should be
effectively cross linked to achieve 90˚C cable rating. The contact surface between insulation and
insulation screen shall be smooth and free from protrusion and irregularities.
The interface between the insulation and insulation screen shall be free of any voids. Insulation
screen shall be strippable type.
The metallic screen shall consist of a layer of copper tape applied in helical form
2.4.2.5 Inner Sheath:

The laid up cores shall be provided with inner sheath applied by extrusion process. It shall be
ensured that the shape is as circular as possible. It shall be applied to fit closely on to the laid up
cores and shall be possible to remove easily without causing any damage to the underlying
insulated cores and screens.
The thickness of the inner sheath shall be as per IS: 7098 (Part - II). No tolerance on the negative
side shall be acceptable.
2.4.2.6 Armoring:
In case of Single core cable armouring shall be of Non-magnetic material of low carbon
galvanized steel wires & tapes for armouring of cable conforming to IS: 3975 – 1988 (amended

up to date).
The dimensions of the galvanized steel wire shall be as per IS: 7098 (Part-II). No tolerance on
the negative side shall be acceptable.
2.4.2.7 Outer Jacket:

The outer jacket shall consist of extruded tough outer sheath of PVC compound insulation over
the armouring. Inner conductor shielding, XLPE insulation and outer shielding shall be extruded
in one operation by special process to ensure that the insulation is free from contaminations
and voids and perfect bonding of inner & outer shielding with insulation is achieved. The PVC
compound for the outer sheath shall conform to type ST-2 of IS: 5831 - 1984 (amended up to
date).The color of the outer sheath shall be black. The cable must meet all the requirements of
the IS: 7098 (Part 2) - 1985 amended up to date and shall bear ISI mark.
2.4.2.8 Discharge Free Construction:

The inner conductor shield, TR-XLPE insulation, and outer insulation shield shall be extruded
with a true triple extruder head using a dry cure process. The conductor screen, Insulation and
Insulation screen shall all be extruded in single point at one time process to ensure
homogeneity and reduction of voids, in the insulation and the screening system of the cable.
2.4.2.9 Sequential Marking of Length on Cable:

Non erasable Sequential Marking of length shall be provided by embossing on outer sheath of
the cable for each meter length. The quality of insulation should be good and insulation should
not be deteriorated when exposed to the climatic conditions.
2.4.2.10 Storage & Handling of Cables

 All cables shall be inspected upon receipt at site and checked for any damage during transit.
Cable drums shall be stored on a well-drained, hard surface, preferably of concrete, so that the
drums do not sink in the ground causing rot and damage to the cable drums.
 It should be ensured that both ends of the cable are properly sealed to prevent
ingress/absorption of moisture by the insulation.
 Protection from rain and sun shall be ensured. Sufficient ventilation between cable drums
should be ensured during storage.
 The drums shall always be rested on the flanges and not on the flat sides.
 Damaged battens of drums etc. should be replaced, if necessary.

 When cable drums have to be moved over short distances, they should be rolled in the direction
of the arrow, marked on the drum.
 For transportation over long distances, the drum should be mounted on cable drum wheels
strong enough to carry the weight of the drum and pulled by means of ropes. Alternatively, they
may be mounted on a trailer or on a suitable mechanical transport.
 When unloading cable drums from vehicles, a crane shall preferably be used. Otherwise the
drum shall be rolled down carefully on a suitable ramp or rails, where necessary.
 While transferring cable from one drum to another, the barrel of the new drum shall have a
diameter not less than that of the original drum.
 Cable with kinks and straightened kinks or with similar apparent defects like defective armouring
etc. Shall be rejected.
2.4.2.11 Installation of Cable:

 General:
The cable installation including necessary termination shall be carried out in accordance with the
specifications given herein. Cables shall be so laid that the maximum bending radius is 20 times
the overall diameter for cables above 11kV Voltage level. Cables shall be laid in trenches (directly
buried in ground) according to different voltage level.
 Trenching:
The detail technical specification of Trench shall be a part of civil works.
(i) Width of Trench : - 600mm(internal)
(ii) Depth of Trench: - 1050mm.
 Laying of Cable in Trench
i. At the time of issue of cable for laying, the core shall be tested for continuity and insulation
resistance.
ii. The inter-axial spacing between the cables shall be maintained as per IS to maximize the cable
capacity.
iii. The cable drum shall be properly mounted on jacks or on a cable wheel, at a suitable location,
making sure that the spindle, jack etc. shall be strong enough to carry the weight of the drum
without failure and that the spindle is horizontal in the bearings so as to prevent the drum creeping
to one side while rotating.
iv. The cable shall be pulled over rollers in the trench steadily and uniformly without jerks and strains.
The entire cable length shall as far as possible be pulled off in one stretch. However, where this is

not possible the remainder of the cable may be removed by 'Flaking' i.e. by making one long loop
in the reverse direction.
v. After the cable has been uncoiled and laid into the trench over the rollers, the cable shall be lifted
slightly over the rollers beginning from one end by helpers standing about 10 m apart and drawn
straight. The cable should then be taken off the rollers by additional helpers lifting the cable and
then laid in a reasonably straight line.
vi. When the cable has been properly straightened, the cores shall be tested for continuity and
insulation resistance. In case of PVC XLPE cables, suitable moisture seal tape shall be used for this
purpose.
vii. At the time of original installation, approximately 3 m of surplus cable shall be left on each end of
the cable and on each side of underground joints (Straight through/Tee/Termination) and at
entries and places as may be decided by the Engineer-in-Charge. The surplus cable shall be left in
the form of a loop. Where there are long runs of cable length 3mtrs. Loose cable to be left at
intervals of 100mtrs. Lengths in addition to lose at each bend of cable; if not specified otherwise.
 Laying in pipes/closed ducts:
i. In location such as road crossing, crossing other utilities etc. cables shall be laid in HDPE pipes.
ii. HDPE Pipes shall be used for such purposes. Pipes as required shall be laid along with the civil
works and jointed according to the instructions of the Engineer-in-Charge as the case may be. The
size of pipe shall be as indicated in the Road Crossing Drawing for Electrical Services.
iii. The pipes on road crossing shall preferably be on the skew to reduce the angle of bends as the
cable enters and leaves the crossings. This is particularly important for high voltage cables.
iv. Manholes of adequate size as specified or decided by the Engineer-in-Charge shall be provided to
facilitate feeding/drawing in of cables and to provide working space for persons. They shall be
covered by suitable manhole covers with frame of proper design.
v. Pipes shall be continuous and clear of debris or concrete before cable is drawn. Sharp edges at
ends shall be smoothened to prevent injury to cable insulation or sheathing.
vi. Cable grips/draw wires and winches etc. may be employed for drawing cables through pipes.
2.5 TESTS & TESTING FACILITIES:

2.7.1 Type Tests:
All the type tests in accordance with IS: 7098 (Part 2) - 1985, amended up to date, shall be
performed on cable samples drawn by purchaser. In case facilities of any of the type tests are
not available at the works of the supplier, then such type test shall be carried out by the
supplier at the independent laboratory at the cost of supplier. Sample for the type test will be

drawn by the purchaser's representative and the type test will be witnessed by him. In case of
other Government recognized laboratories / Test House valid approved Government certificate
shall be enclosed along with test.

All the Routine tests as per IS: 7098 (Part 2) - 1985 amended up to date shall be carried out on
each and every delivery length of cable. The result should be given in test report. Partial
discharge test must be carried out in a fully screened test cell. It is, therefore, absolutely
essential that the manufacturer should have the appropriate type of facility to conduct this test
which is routine test.
2.7.3 Acceptance Tests:

All Acceptance tests as per IS:7098 (Part 2) - 1985 as modified up to date including the optional
test as per clause no 18.4 and Flammability Test shall be carried out on sample taken from the
delivery lot.
2.7.4 Short Circuit Test:

The contractor shall also undertake to arrange for the short circuit test as a type test on any
one size of 33 kV earthed grade shielded XLPE cables ordered at a recognized testing center
such as Central Power Research Institute at Bangalore/ Bhopal at the cost of supplier. If facilities
for carrying out short circuit tests are available at the works of the supplier, and provided the
certification procedure is approved by the Purchaser, testing at the supplier's works will be
acceptable. Short Circuit test shall be witnessed by the purchaser's representative.
The short circuit test shall be preceded and followed by the following tests so as to ensure that
the characteristics of the cable remain within the permissible limits even after it is subjected to
the required short circuit rating.
a) Partial Discharge Test
b) Conductor Resistance Test.
c) High Voltage Test.
2.7.5 Site Testing:

a) Testing before laying:

All cables, before laying, shall be tested with a 2500 / 5000V megger. The cable core shall be
tested for continuity, absence of cross phasing, and insulation resistance from conductors to
earth / armour and between conductors.
b) Testing after laying:
After laying and jointing, the cable shall be subjected to a 15 minutes pressure test. The test
pressure shall be as given below. DC pressure testing may normally preferred to AC pressure
testing or as per latest IS code.
Working volts in AC 15 minutes test DC 15 minutes test
kV for Cables Between conductors Conductors to Between conductors Conductors to
in Kv earth in kV in kV earth in kV
33 70 40 130 75
..
2.7.6 Drawing & Literature:
Contractor shall provide an illustrated literature on the cable, giving technical information, on
current ratings, cable constants, short circuit ratings, de-rating factors, for different types of
installation, packing date, weights and other relevant information.
2.7.7 Completion plan and completion certificate

After completion of the work the Contractor shall draw completion plans to a suitable
scale in duplicate and frame for installation in switching-stations shall submit to the
Construction - Manager. The completion plans shall, inter-alia, give the following
details:-
i. Layout of cable work
ii. Length, size, type and grade of cables.
iii. Method of laying i.e. direct in the Trench or in pipes etc.
iv. Location of each joint with jointing method followed.
2.6 GTP
S.No. Required Particulars Manufacturer’s Information
1 Manufacturer's name and works address
2 Manufacturing process:
a) CCV Line Process ( Dry Curing)
3 Standard specification to which the material shall conform.
4 Type of cable and voltage grade.
5 Power frequency withstands voltage kVrms.

6 Permissible voltage & frequency variation for satisfactory

operation.
i) Voltage %
ii) Frequency %
iii) Combined voltage & frequency %
7 Conductor details :
 Aluminium grade.
 Nominal cross sectional area (guaranteed).
 Shape of the stranded conductor. –
 Number of strands in each conductor.
 Nominal diameter of each inlet wire before stranding mm
 Maximum permissible resistance of Conductor at 20˚C in Ω/ Km.
8 Diameter over laid-up cores mm
9 Conductor screening :
a) Type and material. -
b) Continuous working temp. ˚C
c) Max. Allowable temp. at termination of short circuit ˚C
10 Insulation :
 Material
 Nominal thickness of insulation mm
 Minimum thickness of insulation. mm
 Approx. diameter of core over insulation.
11 Insulation screening :
a) Material. -
b) i) Approx. thickness of semi-conducting part. mm
ii) Thickness of metallic part. mm
c) Approx. diameter of cable over screening.
12 Whether Binder Tape provided
13 Inner sheath :
a) Material -
b) Process of application -
c) Min. thickness of inner sheath. mm
d) Diameter of cable over inner sheath
14 Type of filler used
a) Material
b) Shape and size mm
c) Central filler (shape & size) mm
15 Armouring :
a) Material and type of armouring
b) Nominal dimensions of Armour mm
c) Whether galvanized.
d) Lay Ratio of Armouring
i) Minimum
ii) Maximum
e) Total Number of Armour Strips Nos.
f) %age Covering with Armour Strip
g) Diameter of cable over armouring mm
16 Outer sheath :
a) Material -
b) Nominal thickness of outer sheath. mm
c) Color of sheath.
17 Approx. over all diameter of cable. mm

18 a) Minimum weight of Aluminium in Kg./Km. corresponding Kg/Km

to nominal cross sectional area of conductor.(guaranteed)
b) Total weight armouring Kg/ Km.
c) Total weight of PVC contents Kg/ Km.
(Inner / Outer Sheath / Filler)
19 i) Standard length of cable. Mtrs
ii) Tolerance on standard length
20 No. of length(s) of cable on each drum.
21 Approx. gross mass of each drum including cable.
22 i) Drum Size
ii)Details of Drums
iii) Approx. net weight of each empty drum. Kg
23 Max. continuous AC current carrying capacity :
a) When laid in covered trenches. Amps
24 Recommended length of laying. cm
25 Short circuit current carrying capacity and KA-Sec
Duration of short circuit.
26 Allowable/attainable max. Conductor temp. in ˚C
When carrying continuous rated current.
27 Allowable/attainable max. Conductor temp. ˚C
At the termination of short circuit current.
28 Voltage drop per 1000 meters length of cable at rated current: a)
When laid directly in ground Volts
29 Max. Conductor temp.
a) When laid in covered trenches. ˚C
30 Impulse
b) When strength, kV trenches. Volts
laid in covered
31 a) DC resistance of each conductor at 20 ˚C (Max.) Ohms/KM
b) AC resistance of each conductor at 90 ˚C (Max.) Ohms/KM
c) Approx. reactance of each conductor Ohms/KM
d) Approx. capacitance of each conductor Micro-F KM
e) Insulation resistance (Min.)
i) At 30 ˚C Ohm-Cm
ii) At 90 ˚C
f) Loss tangent
i) As a function of voltage
ii) As a function of temperature.
g) Dielectric constant.
32 Charging current at normal operating voltage. Amps/KM
33 Derating factors:
Furnish charts showing derating factors for:
i) Variation in ambient temp.
ii) Variation in ground temp.
iii) Different spacing of cables in horizontal single row formation for
3 Core Cables under the following conductions of laying:
a) Cables laid in ground.
b) Cables laid in pipes or ducts.
c) Variation in depth of laying for cables laid direct in ground
d) Variation in Thermal resistivity of soil for cables laid in
Ground.
34 Quantity Tolerance
35 Recommended min. bending radius. mm
36 Embossing
37 Any other technical particulars

3. HEAT SHRINKABLE CABLE JOINT KITS FOR 33kV CABLE INDOOR/

OUTDOOR TERMINATIONS AND STRAIGHT JOINTS
3.1 SCOPE:
3.1.1 This Section of the Specification covers design, manufacturing, testing, packing, supply &
commissioning of cable jointing kits including straight through joints suitable for 33kV XLPE
cable.
3.1.2 The equipment offered shall be complete with all parts necessary for their effective and
trouble-free operation. Such parts will be deemed to be within the scope of the supply
irrespective of whether they are specifically indicated in the commercial order or not.
offered shall conform to the relevant standards and be of high quality, sturdy, robust and of
good design and workmanship complete in all respects and capable to perform continuous and
3.1.4 In these specifications, the design and constructional aspects, including materials and
dimensions, will be subject to good engineering practice in conformity with the required quality
of the product, and to such tolerances, allowances and requirements for clearances etc. as are
necessary by virtue of various stipulations in that respect in the relevant IEC, IS standards and
other statutory provisions.
3.1.5 Tolerances:
standards. Otherwise the same will be governed by good engineering practice in conformity
with required quality of the product.
3.2 APPLICATION STANDARDS:-
Title IS Standard IEC Standard

Power cables with extruded insulation and their IS 7098 (Part-II) IEC 60502
accessories for rated voltages from 1 kV (Um = 1,2 kV) up
to 30 kV (Um = 36 kV) - ALL PARTS IS 13573,1992
Heat shrinkable moulded shapes - Part 1: Definitions and - IEC 62329-1
general requirements
Heat-shrinkable moulded shapes - Part 2: Methods of - IEC 62329-2
test


The purpose of this specification is to specify the performance requirements of termination kits
for the use on 50C/S phase system with earthed neutral for working voltage of 33kV. Earthing
arrangement shall be as per relevant standard and details of earthing arrangement offered shall
be submitted along with the tender.
3.3.1 The cable termination kit shall be suitable for termination of the cable on indoor switchgear or
outdoor installation as per requirement. The type of cable will be XLPE insulated. The cable
termination jointing kits shall be as per defined in IEC 62329-1.
3.3.2 Proper stress control, stress grading and non-tracking arrangement in the termination and joint
shall be offered by means of proven methods, details of which shall be elaborated in the offer.
Detailed sectional views of the assemblies shall be submitted along with the offer. In case of heat
shrinkable cable accessories, stress control tubing, shall have volume resistively of minimum 1,
00, 00,000 Ohms- meter for both termination and straight through joints. Also relative
permittivity shall be minimum 15.
3.3.3 Impedance of stress control tubing shall not change over a range of temperature from 0 C to
125C. The impedance also remains constant in spite of the difference in stress, which will exist
within the sleeve due to heating effect within the conductors and the temperature of the
environment. Bidder must submit graph-showing effect on the impedance value of stress control
humbling due to temperature variations and thermal ageing with his offer.
3.3.4 The jointing kit shall be with aluminum crimping type ferrules, semi-conductor self-bonding tape,
the self-amalgamating tape [or EPR or equivalent] stress grading pad etc. The straight through
joints should be absolutely impervious to the entry of water. The manufacturer shall use the
proven technologies and design to ensure a construction, which will prevent entry of water or any
other liquid inside the straight through joint and cable. Proven technologies such as resin
injection, hydrophobic sealants etc. shall be deployed in the critical areas.
In all type of kits offered, the external leakage insulation between high voltage conductor and
ground as specified in I.E.E.E. –48, 1975 amended up to date, shall be of non-tracking erosion
resistant and weather resistant flexible sleeve.
3.3.5 The kit offered shall provide for total environmental sealing of the cable crutch and at the lug
end.
3.3.6 Termination and jointing system shall be suitable for use with standard aluminum conductor
fittings [cable lugs and ferrules] of compressed crimping type.

3.3.7 The termination of straight through jointing kit of heat shrinkable type kit, the joint shall include
heat shrinkable duel wall tubing, which shall be insulating from inside and semiconductor from
outside.
3.3.8 For straight through joint the kit shall also include tubular sleeve in line connectors for solder less
crimping of cable connector. The connector shall be of aluminum alloy A 6 drop forged type or
other equivalent or better material.
3.3.9 Material used for construction of a joint/termination shall perfectly match with the dielectric,
chemical and physical characteristics of the associated cable. The material and design concepts
shall incorporate a high degree of operating compatibility between the cable and the joints.
3.3.10 The tenderer shall indicate the required net dimensions of the indoor cable, joints for various
cable sizes, in the form of Length X Breadth X Depth in mm.
3.3.11 The kit which requires lesser skill for the cable jointing which can be done in shorter time and
guarantee a reliable and long operating life and reduced or no waiting time for erection shall be
given preference.
3.4 TEST & INSPECTION:

3.4.1 The jointing kits offered, shall be fully type tested as per the relevant standards and the test
certificates are to be provided.
3.4.2 The supplier shall carry out all routine tests as stipulated in the relevant standards.
3.4.3 The jointing kits offered, shall be fully type tested at CPRI as per the relevant standards. The
vendor shall furnish four sets of the type test reports along with the MQP for getting approval
on material before placing purchase order to the manufacturer.
3.4.4 Type tests shall be carried out as per the test sequence given in I.S.:13573 or VDE-0278 at
C.P.R.I. Laboratory as amended from time to time. The test report will have to be submitted for
the test carried out.

3.5 GTP
S.No. Required Particulars Manufacturer Information
1 Manufacturer’s name & Address.
2 Sr. No. & name and country of origin.
3 Voltage grade.
4 Type of kit offered.
5 Applicable standards.
6 Size.
7 Material of tubing/moulded part/self-amalgamating tape etc.
8 Insulation time.
9 Curing time.
10 Time required for energisation after completion of termination.
11 Special devices required, if any.
12 Kit storage temperature (Degree centigrade).
13 Shelf life of kit.
13 Design life of kit.
(a)
14 List of contents of kit (to be furnished separately)
(b)
15 Material used for stress control.
16 Dielectric strength of insulation material (KV/mm).
17 Materials used in encapsulating compound and environmental
18 Class of kit.
sealing.
19 Whether test reports, drawings land instruction leaf lets are
enclosed.
20 Volume resistivity.
(a) Stress control tubing.
(b) Non tracking tubing.
21 Relative permittivity.
22 Water absorption.
(b) Non tracking tube.
23 Tracking resistance.
(a) Stress control tube.
24 Tensile strength.
25 Ultimate elongation

4. 11kV XLPE POWER CABLE
4.1 SCOPE:
4.1.1 This specification covers the design, manufacture, shop testing, supply and delivery in proper
packed condition of 11kV voltage grade, 1Cx400Sq.mm., 1Cx300Sq.mm.,
1Cx185Sq.mm.Aluminum Conductor, cross-linked polyethylene (XLPE) insulated, PVC sheathed,
Armoured, screened Power Cables generally conforming to the latest standards of IS / IEC / BS
or equivalent. Cable shall primarily be designed for effectively earthed neutral system.
4.1.5 The Tenderer/supplier shall bind himself to abide by these considerations to the entire
satisfaction of the purchaser and will be required to adjust such details at no extra cost to the
purchaser over and above the tendered rates and prices.
4.1.6 Tolerances:

4.2 TECHNICAL PARAMETERS::

4.2.1 System details:
(i) Voltage grade (kV) of Cable : 6.35/11kV
(ii) Core (Nos.) : 1
(iii) System Voltage : 11kV
(iv) Highest Voltage : 12kV
(v) Earthing system : Effectively earthed
(vi) Frequency : 50Hz
(vii) Variation in supply voltage : +6% to -6%
(viii) Variation in supply frequency : ± 3%
(ix) Max. Conductor temp. : 90˚C at max. Continuous current.
(x) Max. Permissible short circuit temp. : 250˚C for 1 sec.
(xi) Short circuit current : Shall be >37.7KA for 1 sec for 11kV 400sq.mm.
: Shall be >28.3KA for 1 sec for 11kV 300sq.mm.
: Shall be >17.5KA for 1 sec for 11kV 185sq.mm.
(xii) Impulse Test Voltage : 75kV and as per relevant IS or equivalent Standards
(xiii) Max. D.C. resistance Ω /KM. : As per relevant IS or equivalent Standards.
(xiv) App. Length of Cable/ drum : 500 meters with a tolerance of ±5%.
(xv) End sealing : The cable ends of cable in the wooden drum for
delivery
shall be sealed with heat shrinkable caps.
4.2.2 Continuous A.C. Current Capacity:

Continuous a.c. current capacity shall be as per Table given below.
Continuous A.C. current capacity in Amps. at maximum conductor temp. of
90˚C.
Conductor
11kV(E) HT XLPE Three core cable
sizes insq.mm.
When laid in Ground When laid in duct
When laid in air at 40˚C
at 30˚C at 30˚C
400 sq. mm 440 380 630
300 sq. mm 385 335 540
185 sq. mm 295 260 395

4.3 APPLICABLE CODE & STANDARDS:

All standards, specifications and codes of practice referred to herein shall be the latest editions
including all applicable official amendments and revisions as on date of opening of bid. In case
of conflict between this specification and those (IS: Codes, standards, etc.) referred to herein,
the former shall prevail.
The 11kV (E) HV power cable shall conform to the currently applicable standards and codes of
practice and reports as mention below table:
Table:
IEC / BS
S.No. Title IS Standard
Standard
1 Cross linked polyethylene insulated PVC sheathed cables. Part-I: IS: 7098 IEC 60502
For working voltages upto & including 1100 Volts. Part-II: For
working voltage from 3.3 KV upto & including 11 KV.
2 Conductors for insulated electric cables and flexible cords. IS: 8130 – 1984
IEC 60228-1978
3 PVC insulation and sheath of electric cables. IS: 5831 – 1984 IEC 60502
4 Mild steel wires, Formed wires and Tapes for armouring of IS: 3975 – 1988
cables.
5 Fictitious calculation method for determination of dimensions IS :10462 ( Part IEC 60502:1978
of protective coverings of cables. I) –1983
6 1.1 KV Grade PVC insulated cables. IS : 1554 (Part-I) IEC 60502:1983
7 Method of test for cables IS : 10810
8 Code of practice for installation & maintenance of power cables IS : 1255
upto & including 11 KV rating.
9 Drums for electric cables. IS : 10418
10 Electro Technical Vocabulary for Electric Cables IS:1885, Part-32
4.4 GENERAL TECHNICAL REQUIREMENT:

4.4.1 General:
11kV earthed, single core power cables shall normally be with stranded compacted H2/H4
grade aluminium circular shaped conductor as per IS: 8130 - 1984, provided with conductor
screening (of extruded semi-conducting cross link material) and shall be insulated with XLPE of
natural color. At rated continuous current and under standard conditions of installations the
conductor temperature rise shall not exceed 45˚C with an ambient temperature of maximum
45˚C.
4.4.2 Cable Design & Construction:

4.4.2.1 Conductor:

Electrolytic grade aluminum conductor shall be of H2/H4 grade as per clause 3.1of IS
8130/1984
and shall have flexibility class-2 in accordance with clause 5.3 of IS 8130-1984. The shape of
conductor shall be compacted, stranded, and circular.
4.4.2.2 Conductor screen/Shield:

The conductor screen shall be an extruded layer of black, semi-conducting compound. The
allowable operating temperatures of the conductor shield shall be equal to or greater than
those of the insulation. The conductor screen shall be extruded in the same operation as the
insulation. The semi-conducting screens should be effectively cross linked to achieve 90˚C cable
rating. The interface between the extruded conductor screen and insulation shall be free of any
voids. The volume resistivity of the screen material shall not exceed 1000 Ωm at 90˚C.
4.4.2.3 Insulation:
The insulating material shall be Cross Linked Polyethylene (XLPE) cured by dry curing process
and applied by extrusion process as per IS-7098 and its latest amendments. The insulation shall
be an extrusion of dry cured thermosetting cross linked poly ethylene material rated for 90˚C
continuous operation.
The insulating material shall have excellent electrical properties with regard to resistivity,
dielectric constant and loss factor and shall have high tensile strength and resistance to
abrasion. This shall not deteriorate at elevated temperatures or when immersed in water. The
insulation shall be preferably fire resistant and resistant to chemicals like acids, alkalis, oils and
ozone.
The insulation properties shall be stable under thermal conditions arising out of continuous
operation at conductor temperature of 90˚C rising momentarily to 250˚C under short circuit
conditions. It shall be free from any foreign material or Porosity visible to the unaided eye. The
insulation shall be so applied that it fits closely on the conductor and it shall be possible to
remove it without damaging the conductor.
The extruded XLPE insulation shall be of very high degree of purity. The manufacturer should
provide the certification that the XLPE compound used has proven track record. The insulation
compound shall be clean with low levels of contamination. The quality of insulation should be
good and insulation should not be deteriorated when exposed to the climatic conditions.
The average thickness of insulation shall not be less than the nominal value as specified in IS:
7098 (Part II) with latest amendments. No tolerance on the negative side shall be acceptable.

4.4.2.4 Insulation Screen/ Shield:

Extruded Semi-conducting screening and metallic screening of copper tape shall be generally as
per IS: 7098 (Part-II) with latest amendments. The semi conducting compound shall be suitable
for the operating temperature of the cable and compatible with the insulating material.
The insulation screen shall be an extruded layer of black semi-conducting compound and
continuously covers the whole area of the insulation. The semiconducting screens should be
effectively cross linked to achieve 90˚C cable rating. The contact surface between insulation and
insulation screen shall be smooth and free from protrusion and irregularities.
The interface between the insulation and insulation screen shall be free of any voids. Insulation
screen shall be strippable type.
The metallic screen shall consist of a layer of copper tape applied in helical form
4.4.2.5 Inner Sheath:

The laid up cores shall be provided with inner sheath applied by extrusion process. It shall be
ensured that the shape is as circular as possible. It shall be applied to fit closely on to the laid up
cores and shall be possible to remove easily without causing any damage to the underlying
insulated cores and screens.
The thickness of the inner sheath shall be as per IS: 7098 (Part - II). No tolerance on the negative
side shall be acceptable.
4.4.2.6 Armoring:
In case of Single core cable armouring shall be of Non-magnetic material conforming to IS: 3975
– 1988 (amended up to date).
The dimensions of the galvanized steel wire shall be as per IS: 7098 (Part-II). No tolerance on
the negative side shall be acceptable.
4.4.2.7 Outer Jacket:

The outer jacket shall consist of extruded tough outer sheath of PVC compound insulation over
the armouring. Inner conductor shielding, XLPE insulation and outer shielding shall be extruded
in one operation by special process to ensure that the insulation is free from contaminations
and voids and perfect bonding of inner & outer shielding with insulation is achieved. The PVC
compound for the outer sheath shall conform to type ST-2 of IS: 5831 - 1984 (amended up to
date).The color of the outer sheath shall be black. The cable must meet all the requirements of
the IS: 7098 (Part 2) - 1985 amended up to date and shall bear ISI mark.

4.4.2.8 Discharge Free Construction:

The inner conductor shield, TR-XLPE insulation, and outer insulation shield shall be extruded
with a true triple extruder head using a dry cure process. The conductor screen, Insulation and
Insulation screen shall all be extruded in single point at one time process to ensure
homogeneity and reduction of voids, in the insulation and the screening system of the cable.
4.4.2.9 Sequential Marking of Length on Cable:

the cable for each meter length. The quality of insulation should be good and insulation should
not be deteriorated when exposed to the climatic conditions.
4.4.3 Storage & Handling of Cables

4.4.3.1 All cables shall be inspected upon receipt at site and checked for any damage during transit.
Cable drums shall be stored on a well-drained, hard surface, preferably of concrete, so that the
drums do not sink in the ground causing rot and damage to the cable drums.
4.4.3.2 It should be ensured that both ends of the cable are properly sealed to prevent
4.4.3.3 Protection from rain and sun shall be ensured. Sufficient ventilation between cable drums
4.4.3.4 The drums shall always be rested on the flanges and not on the flat sides.
4.4.3.5 Damaged battens of drums etc. should be replaced, if necessary.
4.4.3.6 When cable drums have to be moved over short distances, they should be rolled in the
direction of the arrow, marked on the drum.
4.4.3.7 For transportation over long distances, the drum should be mounted on cable drum wheels
strong enough to carry the weight of the drum and pulled by means of ropes. Alternatively,
they may be mounted on a trailer or on a suitable mechanical transport.
4.4.3.8 When unloading cable drums from vehicles, a crane shall preferably be used. Otherwise the
4.4.3.9 While transferring cable from one drum to another, the barrel of the new drum shall have a
4.4.3.10 Cable with kinks and straightened kinks or with similar apparent defects like defective
armouring etc. Shall be rejected.

4.4.4 Installation of Cable:

4.4.4.1 General:
specifications given herein. Cables shall be so laid that the maximum bending radius is 20 times
the overall diameter for cables. Cables shall be laid in trenches (directly buried in ground)
according to different voltage level.
4.4.4.2 Trenching:
Width of Trench: - 600mm (internal)
Depth of Trench: - 900mm.
4.4.4.3 Laying of Cable in Trench

i. At the time of issue of cable for laying, the cores shall be tested for continuity and insulation
resistance.
capacity.
without failure and that the spindle is horizontal in the bearings so as to prevent the drum
creeping to one side while rotating.
iv. The cable shall be pulled over rollers in the trench steadily and uniformly without jerks and
strains. The entire cable length shall as far as possible be pulled off in one stretch. However,
where this is not possible the remainder of the cable may be removed by 'Flaking' i.e. by making
one long loop in the reverse direction.
v. After the cable has been uncoiled and laid into the trench over the rollers, the cable shall be
lifted slightly over the rollers beginning from one end by helpers standing about 10 m apart and
drawn straight. The cable should then be taken off the rollers by additional helpers lifting the
cable and then laid in a reasonably straight line.

insulation resistance. In case of PVC XLPE cables, suitable moisture seal tape shall be used for
this purpose.
vii. At the time of original installation, approximately 3 m of surplus cable shall be left on each end of
the cable and on each side of underground joints (Straight through/Tee/Termination) and at
entries and places as may be decided by the Engineer-in-Charge. The surplus cable shall be left
in the form of a loop. Where there are long runs of cable length 3 mtrs. Loose cable to be left at
intervals of 100 mtrs. Lengths in addition to lose at each bend of cable; if not specified otherwise.
4.4.4.4 Laying in pipes/closed ducts:

i. In location such as road crossing, crossing other utilities etc. cables shall be laid in pipes.
works and jointed according to the instructions of the Engineer-in-Charge as the case may
be. The size of pipe shall be as indicated in the Road Crossing Drawing for Electrical Services.
iii. The pipes on road crossing shall preferably be on the skew to reduce the angle of bends as
the cable enters and leaves the crossings. This is particularly important for high voltage
cables.
iv. Manholes of adequate size as specified or decided by the Engineer-in-Charge shall be

provided to facilitate feeding/drawing in of cables and to provide working space for persons.
They shall be covered by suitable manhole covers with frame of proper design.
v. Pipes shall be continuous and clear of debris or concrete before cable is drawn. Sharp edges
at ends shall be smoothened to prevent injury to cable insulation or sheathing.
vi. Cable grips/draw wires and winches etc. may be employed for drawing cables through pipes.
4.5 TESTS & INSPECTIONS:

4.5.1 Type Tests:
All the type tests in accordance with IS: 7098 (Part 2) - 1985, amended up to date, shall be
performed on cable samples drawn by purchaser. In case facilities of any of the type tests are not

available at the works of the supplier, then such type test shall be carried out by the supplier at
the independent laboratory at the cost of supplier. Sample for the type test will be drawn by the
purchaser's representative and the type test will be witnessed by him. In case of other
Government recognized laboratories / Test House valid approved Government certificate shall be
enclosed along with test.
All the Routine tests as per IS: 7098 (Part 2) - 1985 amended up to date shall be carried out on
each and every delivery length of cable. The result should be given in test report. Partial discharge
test must be carried out in a fully screened test cell. It is, therefore, absolutely essential that the
manufacturer should have the appropriate type of facility to conduct this test which is routine
test.
4.5.3 Acceptance Tests:

All Acceptance tests as per IS:7098 (Part 2) - 1985 as modified up to date including the optional
test as per clause no 18.4 and Flammability Test shall be carried out on sample taken from the
delivery lot.
4.5.4 Short Circuit Test:
The contractor shall also undertake to arrange for the short circuit test as a type test on any one
size of 11 kV earthed grade shielded XLPE cables ordered at a recognized testing center such as
Central Power Research Institute at Bangalore/ Bhopal at the cost of supplier. If facilities for
carrying out short circuit tests are available at the works of the supplier, and provided the
certification procedure is approved by the Purchaser, testing at the supplier's works will be
acceptable. Short Circuit test shall be witnessed by the purchaser's representative.
The short circuit test shall be preceded and followed by the following tests so as to ensure that
the characteristics of the cable remain within the permissible limits even after it is subjected to
the required short circuit rating.
a) Partial Discharge Test

b) Conductor Resistance Test.
c) High Voltage Test.
4.5.5 Site Testing:

a. Testing before laying:

All cables, before laying, shall be tested with a 2500 / 5000V megger. The cable core shall be
tested for continuity, absence of cross phasing, and insulation resistance from conductors to
earth / armour and between conductors.
b. Testing after laying:
After laying and jointing, the cable shall be subjected to a 15 minutes pressure test. The test
pressure shall be as given below. DC pressure testing may normally preferred to AC pressure
testing or as per latest IS codes.
Working volts in AC 15 minutes test DC 15 minutes test
kV for Cables Between conductors Conductors to Between conductors Conductors to
in kV earth in kV in kV earth in kV
11 28 16 34 25
..
4.5.6 Drawing & Literature:
Contractor shall provide an illustrated literature on the cable, giving technical information, on
current ratings, cable constants, short circuit ratings, de-rating factors, for different types of
installation, packing date, weights and other relevant information.
4.5.7 Completion plan and completion certificate
After completion of the work the Contractor shall draw completion plans to a suitable scale in
duplicate and frame for installation in switching-stations shall submit to the Construction -
Manager. The completion plans shall, inter-alia, give the following details:-
i. Layout of cable work
ii. Length, size, type and grade of cables.
iii. Method of laying i.e. direct in the Trench or in pipes etc.
iv. Location of each joint with jointing method followed.
4.6 GTP
S.No. Required Particulars Manufacturer’s Information
a) CCV Line Process ( Dry Curing)
5 Power frequency withstands voltage kVrms.
operation.
 Voltage %
 Frequency %
 Combined voltage & frequency %
 Aluminium grade.
 Nominal cross sectional area (guaranteed).

 Shape of the stranded conductor. –

 Number of strands in each conductor.
 Nominal diameter of each inlet wire before stranding mm
 Maximum permissible resistance of Conductor at 20˚C in Ω/ Km.
b) Continuous working temp. ˚C
c) Max. Allowable temp. at termination of short circuit ˚C
10 Insulation :
 Material
 Nominal thickness of insulation mm
 Minimum thickness of insulation. mm
 Approx. diameter of core over insulation.
a) Material. -
13 Inner sheath :
a) Material -
a) Material
15 Armouring :
a) Material and type of armouring
b) Nominal dimensions of Armour mm
c) Whether galvanized.
d) Lay Ratio of Armouring
i) Minimum
ii) Maximum
e) Total Number of Armour Strips Nos.
f) %age Covering with Armour Strip
g) Diameter of cable over armouring mm
16 Outer sheath :
a) Material -
c) Color of sheath.
18 a) Minimum weight of Aluminium in Kg./Km. corresponding Kg/Km
to nominal cross sectional area of conductor.(guaranteed)
b) Total weight armouring Kg/ Km.
c) Total weight of PVC contents Kg/ Km.
20 No. of length(s) of cable on each drum.
21 Approx. gross mass of each drum including cable.
22 i) Drum Size
ii)Details of Drums

iii) Approx. net weight of each empty drum. Kg

a) When laid in covered trenches. Amps
25 Short circuit current carrying capacity and KA-Sec
Duration of short circuit.
26 Allowable/attainable max. Conductor temp. in ˚C
When carrying continuous rated current.
27 Allowable/attainable max. Conductor temp. ˚C
At the termination of short circuit current.
28 Voltage drop per 1000 meters length of cable at rated current: a)
When laid directly in ground Volts
a) When laid in covered trenches. ˚C
30 Impulse strength, kV
b) When laid in covered trenches. Volts
31 a) DC resistance of each conductor at 20 ˚C (Max.) Ohms/KM
b) AC resistance of each conductor at 90 ˚C (Max.) Ohms/KM
i) At 30 ˚C Ohm-Cm
ii) At 90 ˚C
f) Loss tangent
33 Derating factors:
iii) Different spacing of cables in horizontal single row formation for
3 Core Cables under the following conductions of laying:
a) Cables laid in ground.
b) Cables laid in pipes or ducts.
c) Variation in depth of laying for cables laid direct in ground
d) Variation in Thermal resistivity of soil for cables laid in
Ground.
36 Embossing

5. HEAT SHRINKABLE CABLE JOINT KITS FOR 11kV CABLE FOR INDOOR
& OUTDOOR TERMINATIONS AND STRAIGHT THROUGH JOINTS
5.1 SCOPE:
5.1.1 This Section of the Specification covers design, manufacturing, testing, packing, supply &
commissioning of cable jointing kits including straight through joints suitable for 11kV XLPE
cable. The term heat shrink refers to extruded or moulded polymeric materials which are cross
linked to develop elastic memory and supplied in expanded or deformed size of shape.
5.1.6 Tolerances:
standards. Otherwise the same will be governed by good engineering practice in conformity
with required quality of the product.
Title IS Standard IEC

Power cables with extruded insulation and their accessories for IS 7098 (Part-II) Standard
IEC 60502
rated voltages from 1 kV (Um = 1,2 kV) up to 30 kV (Um = 36 kV) -
IS 13573,1992
ALL PARTS

Heat shrinkable moulded shapes - Part 1: Definitions and general Equivalent if IEC 62329-1
requirements available
Heat-shrinkable moulded shapes - Part 2: Methods of test Equivalent if IEC 62329-2
available

The purpose of this specification is to specify the performance requirements of termination kits
for the use on 50C/S phase system with earthed neutral for working voltage of 11kV. Earthing
arrangement shall be as per relevant standard and details of earthing arrangement offered shall
be submitted along with the tender.
5.3.1 Heat Shrinkable Material:
The heat shrinkable material component used in the joint shall have been produced in a
systematic procedure as follows:
The required materials shall be mixed and extruded into the required shape and then cross-linked
by irradiation or any other appropriate chemical process. The components are then warmed and
stretched by a predetermined amount and allowed to cool in the extruded shape. The cross-
linking shall create a memory and when heated again, the same shall come back to its original
shape at which it was cross-linked. Heat shrinkable tubes can be reduced to 30% of its expanded
dimension by heating.
The volume resistivity of the sleeves shall be 108 ohm-cm and the dielectric constant of around
15 to 30. The limiting temperature shall not be less than 100°C for longer duration and 250°C for
one minute.
5.3.2 Electrical Clearance:
The electrical clearances required for a Indoor/Outdoor termination and a straight through joint is
shall be as per standards.
5.3.3 The cable termination kit shall be suitable for termination of the cable on indoor switchgear or
outdoor installation as per requirement. The type of cable will be XLPE insulated. The cable
termination jointing kits shall be as per defined in IEC 62329-1.
5.3.4 Proper stress control, stress grading and non-tracking arrangement in the termination and joint
shall be offered by means of proven methods, details of which shall be elaborated in the offer.
Detailed sectional views of the assemblies shall be submitted along with the offer. In case of
heat shrinkable cable accessories, stress control tubing, shall have volume resistively of
minimum 1,00,00,000 Ohms- meter for both termination and straight through joints. Also
relative permittivity shall be minimum 15.

Impedance of stress control tubing shall not change over a range of temperature from 0 C to
125C.
The impedance also remains constant in spite of the difference in stress, which will exist within
the sleeve due to hearting effect within the conductors and the temperature of the environment.
Bidder must submit graph-showing effect on the impedance value of stress control humbling due
to temperature variations and thermal ageing with his offer.
The jointing kit shall be with aluminum crimping type ferrules, semi-conductor self-bonding tape,
the self-Amalgamating tape [or EPR or equivalent] stress grading pad etc.
The straight through joints should be absolutely impervious to the entry or water. The
manufacturer shall use the proven technologies and design to ensure a construction, which will
prevent entry of water or any other liquid inside the straight through joint and cable. Proven
technologies such as resin injection, hydrophobic sealants etc. shall be deployed in the critical
areas.
In all type of kits offered, the external leakage insulation between high voltage conductor and
ground as specified in I.E.E.E. –48 / 1975 amended up to date, shall be of non-tracking erosion
resistant and weather resistant flexible sleeve.
5.3.5 The kit offered shall provide for total environmental sealing of the cable crutch and at the lug
end.
5.3.6 Termination and jointing system shall be suitable for use with standard aluminum conductor
fittings [cable lugs and ferrules] of compressed crimping type.
5.3.7 The termination of straight through jointing kit of heat shrinkable type kit, the joint shall include
heat shrinkable duel wall tubing, which shall be insulating from inside and semi-conductor from
outside.
5.3.8 For straight through joint the kit shall also include tubular sleeve in line connectors for solder
less crimping of cable connector. The connector shall be of aluminum alloy A 6 drop forged type
or other equivalent or better material.
5.3.9 Material used for construction of a joint/termination shall perfectly match with the dielectric,
chemical and physical characteristics of the associated cable. The material and design concepts
shall incorporate a high degree of operating compatibility between the cable and the joints.
5.3.10 The tenderer shall quote unit rates for insulating tape, lugs, nuts and bolts of various sizes and
special tools required for erection and commissioning, if any, in the offer.
5.3.11 The tenderer shall indicate the required net dimensions of the indoor cable, joints for various
cable sizes, in the form of Length X Breadth X Depth in mm.

5.3.12 The kit which requires lesser skill for the cable jointing which can be done in shorter time and
guarantee a reliable and long operating life and reduced or no waiting time for erection shall be
given preference.
5.4 TEST:
5.1 The jointing kits offered, shall be fully type tested as per the relevant standards and the test
certificates are to be provided.
5.2 The supplier shall carry out all routine tests as stipulated in the relevant standards.
5.3 The jointing kits offered, shall be fully type tested at CPRI as per the relevant standards. The
vendor shall furnish four sets of the type test reports along with the MQP for getting approval on
material before placing purchase order to the manufacturer.
5.4 Type tests shall be carried out as per the test sequence given in I.S.:13573 or VDE-0278 at C.P.R.I.
Laboratory as amended from time to time. The test report will have to be submitted for the test
carried out.
5.5 GTP
S.No. Required Particulars Manufacturer Information
1 Manufacturer’s name & Address.
2 Sr. No. & name and country of origin.
3 Voltage grade.
4 Type of kit offered.
5 Applicable standards.
6 Size.
7 Material of tubing/moulded part/self-amalgamating tape etc.
8 Insulation time.
9 Curing time.
10 Time required for energisation after completion of termination.
11 Special devices required, if any.

12 Kit storage temperature (Degree centigrade).
13 (a) Shelf life of kit.
13 (b) Design life of kit.
14 List of contents of kit (to be furnished separately)
15 Material used for stress control.
16 Dielectric strength of insulation material (KV/mm).

Materials used in encapsulating compound and environmental

17
sealing.
18 Class of kit.
Whether test reports, drawings land instruction leaf lets are
19
enclosed.
20 Volume resistivity.
21 Relative permitivity.
22 Water absorption.
23 Tracking resistance.
24 Tensile strength.
25 Ultimate elongation

6. 11 kV RING MAIN UNIT (OUT-DOOR)
6.1 SCOPE
6.1.1 This specification covers design, engineering, manufacture, assembly; Stage testing, Inspection,
testing and delivery of 11kV Ring Main Unit extensible / Non-extensible type (Outdoor) with
various combinations of Load Break Isolators & Circuit Breaker depending upon the area of
installation and number of outgoing circuit. The Ring Main units are to be installed in three
phase, three wire, 11kV, 50 Hz, A.C. Distribution network, generally it comprises 1, 2, 3 or 4
Nos.200A SF6 Circuit breaker as Tee-off and one/two nos.630A Load break switch (Isolator) as
incomer. The Unit should be extensible on both sides for future requirement.
6.1.2 The Ring Main Units (RMU) should be SCADA COMPATIBLE for our future-use be self-contained
totally insulated unit constitutes the MV component of the MV/LV transformer substation or
the branching point of an MV network. It also provides the control and monitoring of networks
from remote central point. Location of problems and re-configuration is completed with
minimum downtime & without manual intervention.

6.1.7 Tolerances:

A. Description
Rated voltage kV rms 12kV
Operating voltage kV rms 11kV
Frequency 50 Hz ± 3%
Number of phases 3
B. Insulation level:
Rated withstand voltage at power frequency: 50Hz/1 min kV rms 38kV
Rated impulse withstand voltage: 1.2/50µs kV peak 95kV
C. Network and Busbars
Rated current A 630A
Rated short-time current kA 3sec 21kA
Making capacity for switch-Disconnectors and earthing switches KA peak 52.5kAp
Internal arc withstand KA 1 sec 20kA
TRANSFORMER TEE-OFF
Rated current A Up to 200 A
D. Degree of protection
- Enclosure IP 54
- Operating mechanism IP 2X
Voltage Transformer Rating : 11/√3/110/√3
Current Transformer : 600/400/200/1/1/1
In accordance with IEC recommendations, these characteristics are valid for ambient temperatures
between -25°C and +40°C
 All breaking units, including earthing switches, are contained in enclosure filled with SF6, sealed for
life according to the IEC standard EE Appendix Class III.


including all applicable official amendments and revisions as on date of opening of bid. In case of
conflict between this specification and those (IS / IEC, standards, etc.) referred to herein, the later
shall prevail.
Table:
IEC
S.No. Description IS Standards
Standards
1 Common clause for high voltage switchgear and low IS 12729 IEC 694
voltage switchgear
2 Self-contained medium voltage apparatus Equivalent if IEC 298
applicable
3 High voltage circuit breakers IS 13118 IEC 56
4 AC switches and earthing switches IS 9921 IEC 129
5 Switches and Disconnectors Equivalent if IEC 265
applicable
6 Combined switch/Disconnectors IS 14666 IEC 420
7 Current transformers IS 2705 IEC 185
8 Voltage transformers IS 3156 IEC 186
9 High voltage fuses IS 9385 IEC 282
10 Classification of degrees of protection for enclosures IS 60529 IEC 529

6.4.1 Load Break Switches:
The load break isolators for Incoming supply must be provided. These should be fully insulated
by SF6 gas. The load break isolators shall consist of 630 Amp fault making/load breaking spring
assisted ring switches, each with integral fault making earth switches. The switch shall be
mechanically interlocked to prevent the main and earth switch being switched ‘ON’ at the same
time. The selection of the main and earth switch is made by a lever on the facia, which is
allowed to move only if the main or earth switch is in the off position. The ON –OFF operation
of load break isolators should be through SCADA remote operation. Each load break switch shall
be of the triple pole, simultaneously operated, non-automatic type with quick break contacts
and with integral earthing arrangement.
The isolating distance between the OFF and the ON position in the isolator should be as per IEC
suitable for SF6 gas environment, so as to have enough isolating distance for ensuring safety
during DC injection for Cable testing.

The rated current of isolators shall be 630 A continuous at maximum ambient temperature. No
de-rating shall be allowed means at a maximum ambient temperature
The isolators offered shall conform to IEC-265 as amended to date. The isolator shall be SF6
insulated, triple pole, spring assisted hand operated type with quick break contacts. The isolator
shall be contained in sealed SF6 enclosure made of Metallised Epoxy / Stainless Steel. SF6 gas
pressure gauge shall be provided for pressure indication purpose.
Each of the Isolators shall be provided with LEDs for “Live Cable” Indication.
The operating handle shall have the three positions “ON”, “OFF”, and “EARTH” which shall be
clearly marked with suitable arrangement to padlock in any position. A safety arrangement for
locking shall be provided by which the isolator operation shall be prevented from “ON” position
to “EARTH” position or vice versa in a single operation.
Integral cable test terminals for test plug with clear identification mark shall be provided. The
interlocks shall be so arranged that, the cable test terminals will be accessible only in the
“EARTH” position of the isolator.
To facilitate testing of cables, it shall be possible to bring the isolator to OFF position while the
test plugs are kept inserted, but operation to ON position shall be prevented so long the cable
testing is in progress.
Cable testing shall be possible without disconnecting the Cables or opening the Cable
compartment.
The isolator shall be capable of breaking full load current and a fault making of 52.5KA peak.
Isolators are to be operated manually. However, there must be provision in the isolator to fix
motor to operate the isolator electrically via 24V DC batteries in a Remote Terminal Interface.
6.4.2 SF6 Circuit Breaker

The tee-off unit shall consist of 11KV, 200 Amps SF6/Vacuum Breaker (for controlling
transformer), load breaking and fault breaking and fault making type fitted with three 200 Amps
continuously rated air insulated bus bars and arrangement for cable to the primary side of the
transformer.
The Tee-off circuit breaker shall be suitable for manual closing and opening and also for provision
for remote tripping in future. The Circuit Breaker mechanism shall be co-related with a self-
powered OC/EF relay.

 The operating mechanism shall be direct hand operated trip free with a mechanically operated
indicator, positively coupled to the operating mechanism to indicate whether the breaker is in
the closed or in the open position.
 The tee-off Circuit Breaker unit shall be provided with accessories for tripping such as CT
operated series trip coils for over current and earth fault protection.
 Breaker shall be provided with a shunt trip coil suitable for 230V AC supply.
6.4.3 Current Transformer:
The Ratio of the CTs will be suitable for controlling transformer as to be specified in
consultation with JKPDD. The VA burden of the CTs shall be sufficient to supply the energy
required by the relay for normal operation and tripping of the circuit breaker.
6.4.4 Protection System:

The protection system should be provided with the provision of suitable self-powered relays
having scheme for both over current & earth fault. The protection system shall be a self-
powered relay which shall require no external power source or batteries. It must have
improved operation and control with the Relay settings clearly displayed on the front of the
panel. Manual reset flag shows separate tripped on fault for either phase or earth fault
conditions. It should have the provision for the trip test on circuit breaker. The ‘trip inhibit’
facility should allow the Relay to be tested without tripping the circuit breaker.
The free standing metal housing shall be designed to withstand internal pressure and external
mechanical loads without distortion. Where required the SF6 gas insulated switchgear housing
shall have an over pressure relief device vented to the rear side of the equipment. An operating
mimic diagram shall be provided on the front side of Ring Main Unit. Each unit shall be provided
with lifting facility of proven design for easy handling.
Handle operated ‘spring charged’ mechanical operation is provided.
Local operation selector switch be provided.
SF6 Insulation: Switchgear housing be completely gas tight. In the power compartment
provision be made for filling up the gas at site.
A manometer should be provided to indicate the healthy state of SF6 gas pressure inside the
tank. SF6 gas pressure inside the tank shall not be more than 1 bar at 20 Deg Centigrade
6.4.5 Operation and Interlocking:

6.4.5.1 All operations shall be from front of the equipment via spring assisted mechanism. The Ring
Main Unit and SF6/Vacuum Circuit Breaker for Tee-off should be provided with a series trip coil
for tripping. It shall be possible to operate the switches and circuit breaker manually and spring
assisted mechanism shall ensure speed of operation of switches.
6.4.5.2 Operation handle shall be considered as part of the unit and should be provided with each Ring
Main Unit.
6.4.5.3 Load break switches and earthing switches be fully interlocked to ensure that operation is
carried out in correct sequence. Movement of operating handle against interlock shall not by
any means originate, store or activate the energy mechanisms. Padlocking facility be provided
for operation of load switch and earthing switch. Safety of operation be ensured by interlocks.
6.4.5.4 Simultaneously closing of the main switch and earth switch: This interlock be integral part of
the operating mechanism. Also separate operating shafts be provided for operation of earthing
switch and main switch for the same purpose.
6.4.5.5 The fully interlocked integral test facilities are to be provided underneath the units, so that
access to the test terminals is achieved only by removal of a cover.
6.4.5.6 The SF6 insulated isolators and SF6 breaker operating mechanisms be totally enclosed and self
lubricating type. The manually operated handle be mounted in front of the isolators and so
designed that the operation is complete by one movement without any undue stain on the
operator.
6.4.5.7 All mechanical interlock shall be robust so as not to give any way during normal operation.
6.4.5.8 The tripping of breaker unit should be provided with push button.
6.4.6 SECONDARY WIRING:

6.4.6.1 The secondary wiring supplied for the equipment shall consist of non-deteriorating fire proof
superior grade stranded copper PVC wires suitably colored and fitted with numbered ferrules at
both ends.
6.4.6.2 Wiring be terminated with ring type ferrules with ferrule numbers marked at both ends of
wiring. CT wiring be marked with additional distinct Red tags on both ends. All secondary wiring
be terminated by using reputed make terminal blocks.
6.4.7 EARTHING ARRANGEMENT

a)It should be easily possible to test the cables including the Tee-off (in case of RMU) by a simple
earthing arrangement.
b) Equipment earthing possible of GI / Copper strips of adequate size be provided.

c) All ring main units should have a special earth bar with a sectional area of not less than 100 mm²
run along the whole of metal enclosed switch structure, each end being connected to the main
earthing system where metal cases are used on instruments these shall be connected to this bar
by conductors of not less than 16 mm² section
6.4.8 CABLE BOXES:

a) The isolators and SF6 Breaker should be provided with suitable and identical cable boxes for
connection 3 x 1core, 11KV XLPE cables of size up to 400 mm2 approaching vertical from below.
The cable boxes be so located at convenient height to facilitate easy cable jointing work.
b) The access for the isolator cable box be from side and the access for the Tee-Off SF6 Breaker
cable box be from rear side and distanced of bottom level of wiping gland from ground shall be
maintained at 310 mm (minimum).
c) The cable boxes be with detachable front cover for ease of termination &be interlocked with
switch position (i.e. when isolator is in Earth / OFF position).
d) The design of the cable box shall be such that any type of jointing methods such as heat
shrinkable/push on type/cold shrinkable type terminations can be adopted.
6.4.9 GENERAL FINISH:
The equipment be totally enclosed, metal clad, vermin and dust proof suitable for tropical climate
use as detailed above.
6.4.10 PAINTING:
All metallic surface [except enameled and bright parts] exposed to weather shall be given suitable
primer coat and two coats of first quality paint of approved color. The supplier shall also supply
adequate quantities of paints, Varnish etc. for use of finished cost and for use of patching up any
scratches received during transport, handling erection testing and commissioning. Instead of above
proper powder coating after proper pretreatment is acceptable and in that case earlier condition will
not applicable.
6.5 TESTING & INSPECTION
6.5.1 Type tests:
All the equipment offered shall be fully type tested by the bidder as per the relevant standards
 Special tests other than type and routine tests, as agreed between purchaser and bidder shall also
be carried out as per the relevant standards.
 In case of bought out items, routine and acceptance tests as per relevant IEC/IS or equivalent
shall be carried out at the original manufacturers' works.

The list of type tests is as follows:

a) Short time current withstand test and peak current withstand test.
b) Lightening Impulse voltage with-stand test
c) Température rise test.
d) Short Circuit current making and breaking tests.
e) Power frequency voltage withstand test (dry).
f) Capacitive current switching test confirming to IEC.
g) Mechanical operation test.
h) Measurement of the resistance of the main circuit.
i) Degree of protection of main tank and outer enclosure
j) Switch, circuit breaker, earthing switch making capacity.
k) Switch, circuit breaker breaking capacity.
l) Internal arc withstand.
m) Checking of partial discharge on complete unit.
The details of type test certificate according to the composition of the Switchboard shall be
submitted with the offer.
In addition, for switches, test reports on rated breaking and making capacity shall be supplied.
For earthing switches, test reports on making capacity, short-time withstand current and peak
short-circuit current shall be supplied.
All routine tests as stipulated in the respective applicable standards amended up-to-date for all
the equipment shall be carried out by the supplier shall be submitted with the offer.
6.5.3 Inspection:
The inspection may be carried out by the purchaser at any stage of manufacture. The successful
tenderer shall grant free access to the purchaser's representative/s at a reasonable notice when
the work is in progress. Inspection and acceptance of any equipment under this specification by
the purchaser shall not relieve the supplier of his obligation of furnishing equipment in
accordance with the specification and shall not prevent subsequent rejection if the equipment is
found to be defective.
The supplier shall keep the purchaser informed, in advance, about the manufacturing programme
so that arrangement can be made for stage inspection.
The purchaser reserves the right to insist for witnessing the acceptance/routine testing of the
bought out items. The supplier shall keep the purchaser informed, in advance, about such testing
programme.

6.6 GTP
Sr.No. Required Particulars Manufacturer’s Information
1.0 SWITCHGEAR ASSEMBLY
1.1 Make
1.2 Type
1.3 Reference Standard
1.4 Voltage (Normal/Max.) kV
1.5 Phase ( Nos. )
2 Frequency (Hz)
1.7 Short Circuit Rating
a) Breaking Symmetrical ( kA )
b) Breaking Asymmetrical ( kA )
c) Short time for 1 Sec.
d) Short time for 3 sec.
1.8 Insulation Level
a) Impulse Withstand ( kV peak )
b)1 minute 50 Hz. Voltage Withstand (kV rms )
1.9 Metal Clad Construction Yes/ No
1.10 Degree of protection :
1.11 Switchgear completely wire and tested at factory : Yes/ No
2.0 CONSTRUCTION
2.1 Overall Dimensions
a. Breaker
i) Length ( mm )
ii) Breadth ( mm )
iii) Height ( mm )
b. Isolator
a)Length (mm)
2) breadth (mm)
3) Height (mm)
c. Total Dimensions of Extensible RMU
1) Length (mm)
2) Breadth (mm)
3) Height (mm)
2.2 Weight
a) Breaker ( kg )
b) Isolator ( kg )
c) 3way Extensible type RMU ( kg )


3.0 Bus Bar
3.1 Make
3.2 Material & Grade
3.4 a) Cross Sectional area ( m m2 )
b) Size ( m m2 )
3.5 Continuous Current
a) Standard
b) At site conditions and within cubicle
3.6 Maximum temperature rise over ambient (c)
3.7. Short time current for 3 Sec. ( KA rms )
3.8 Minimum clearance from bare bus bar connection
a) Phase to phase ( mm )
b) Phase to earth ( mm )
3.9 Bus Bar provided with
a) Insulation Sleeve
b) Phase barriers
c) Cast Resin shrouds for joints
3.10 Bus bar connection
a) Silver Plated
b) Made with anti-oxide grease
3.11 Bus bar support spacing ( mm )
3.12 Bus support insulators
a) Make
b) Type
c) Reference Standard
d) Voltage Class ( kV )
e) Minimum creepage distance ( mm )
f) Cantilever strength Kg/mm2
g) Net Weight ( kg )
4.0 SF6 Breaker CIRCUIT BREAKER
4.1. Make
4.2. Type
4.3. Reference Standard
4.4. Rated Voltage
4.5 Rated Frequency
4.6 No. of Poles


4.7 Rated Current
a) Normal (Standard) Amps
b) De-rated (Site) Amps
4.8 Maximum temperature rise over ambient °C
4.9 Rated operating Duty
4.10 Rupturing capacity at rated voltage (MVA)
4.11 Breaking capacity at rated voltage & operating duty
a) Symmetrical ( kArms )
b) Asymmetrical ( kArms )
4.12 Rated making Current ( kApeak )
4.13 a) Short time current for 1 sec. (kArms)
b) Short time current for 3 Sec. ( kArms )
4.14 Transient Recovery Voltage
a) Rate of rise ( kV/ms )
b) Peak Voltage ( kV )
4.15 Insulation Level
a) Impulse voltage withstand on 1/50 full wave
b) 1 minute 50 Hz. Voltage withstand
4.16 Maximum over voltage factor when switching off
a) Un loaded transformer
b) Loaded transformer
c) Un loaded cables
d) Capacitors
4.17 Opening time maximum No load condition ( ms )
4.18 Opening and closing time under SF6 gas loss or loss condition
( ms)
4.19 At 100% Breaking capacity
a) Opening time-Max. ( ms)
b) Arcing time-Max ( ms)
c) Total break time ( ms)
4.20 At 60% breaking capacity
b) Arcing time-Max. ( ms)
4.21 At 30% breaking capacity ( ms)
4.22 At 10% breaking capacity ( ms)


c) Total break time
4.23 a) Make time (Max) ( ms)
b) Total closing time ( ms)
4.24 Number of breaks per pole
4.25 Total length of breaks per pole ( mm)
4.26 Total length of contact travel ( mm)
4.27 Speed of break (100% short circuit current)
4.28 Rate of contact travel
a) At tripping M/sec.
b) At closing M/sec.
4.29 No. of breaker operations permissible without requiring inspection,
replacement
a) of contacts
At 100% rated current and other main parts.
b) At 100% rated breaking current
4.30 Type of contacts
a) Main
b) Arcing
4.31 Material of contact
a) Main
b) Arcing
c) Whether contacts silver plated
d) Thickness of silver plating
4.32 Contact pressure at No load (Kg)
4.33 Type of arc control device provided
4.34 Operating mechanism-closing
a) Type
b) No. of breaker operations stored
c) Trip free or fixed trip
d) Anti pumping features provided
e) Earthing for operating mechanism and metal parts furnished
f) Earth terminal size and material
4.35 Operating mechanism-tripping
a) Type
b) No. of breaker operations stored
c) Trip free or fixed trip ( V )
d) Anti pumping features provided ( % )
e) Earthing for operating mechanism and metal parts furnished
f) Earth terminal size and material
4.36 1.Spring Charging mechanism
2.Make
3.Type
4.Size
5.rating
4.37 Breaker suitable for capacity switching
Operating duty Max. rating of capacity
bank that can be safely controlled
4.38 Tripping Coil
a) Voltage


b) Permissible voltage variation ( % )
c) Tripping Current at rated Voltage ( A )
d) Power at rated voltage ( W )
e) 2-Over current trip with 1- earth fault furnished as specified.
4.39 Breaker/Accessories such as control switch indication lamps etc. furnished
as specified: (Attach separate sheet giving details of all accessories, inter
locks and safety shutters)
a) Mechanical Safety Interlock
b) Automatic Safety Interlock
c) Operational Interlock
d) Emergency manual trip
e) Operation counter
f) Charge/discharge indicator
g) Manual spring charging facility
4.40 Impact load foundation design (to include dead load plus impact value on
opening at maximum interrupting rating) (Kg)
5.0 Isolators
5.1 Make
5.2 Type
5.4 Rated Voltage (kV)
5.5 Rated Frequency Hz
5.6 No. of Poles (No)
5.7 Rated Current
5.8 Maximum temperature rise over ambient °C
5.9 Rated Operation duty
5.10 Rupturing Capacity at rated voltage MVA
5.11 Rated making current KA Peak
5.12 Short time current
a) for 1 Sec KA RMS
b) for 3 Sec KA RMS
5.13 Impulse voltage withstand
a) on 1/50 full wave
b) 1 minute 50 Hz voltage withstand
5.14 Maximum over voltage factor when switching off
a) Loaded feeder cable
5.15 Minimum SF6 Gas pressure required
5.16 No. of isolator operation permissible without requiring inspection,
replacement of contacts and other main parts
At 100% rated current
At 100% rated breaking current
5.17 Isolator provided with the following
Mechanical safety
Mechanical ON, OFF, CABLE EARTH indicators
Operation counter
Manual spring charging facility
5.18 Impact load for foundation design (To include dead load plus impact values Kg
on
Opening at maximum interrupting rating)


6.0 CURRENT TRANSFORMER
6.1 Make
6.2 Type & voltage level
6.3 Reference standard
6.4 C.T. ratio as specified
6.5 Rated frequency
6.6 Short circuit withstand
i. Short time current for 3 Sec. KA RMS
ii. Short time current for 5 Sec. KA RMS
iii. Dynamic current kA peak
6.7 Class of insulation
6.8 Temperature rise over ambient ° C
6.9 Basic insulation level
6.10 For tripping
CT Ratio
Class of accuracy
Rated burden VA
Knee point voltage V
Excitation current at Vk/2 Amps
Rated saturating current Amp
Over current rating
Continuous % over load (%)Description
7.0 Secondary Wiring
7.1 Type and insulation
7.2 Voltage grade
7.3 Conductor material
7.4 Conductor size (minimum) and insulation wiring
7.5 Wires identified at both ends with markers
7.6 Wiring and other accessories provided as per specification.
8.0 CABLE TERMINATIONS
8.1 Circuit Breaker
Type
Isolator
9.0 Material
Type Plate
Name
Dimensions
Material
9.1 Material
Size
Dimensions
9.2 Thickness
Height
Size of cable box from ground level
9.3 Size
Height forof cableforbox
Arrangement supplying bus end
from ground cable box furnished for extensible ring
level
main
a) unit cubicle
Breaker
Arrangement
b) for mounting an extra cable box on each equipment furnished
Instruments/devices
10.0 Painting
10.1 Finish of Breaker
Inside
Outside
10.2 Finish of Isolator
Inside
Outside

7. 11/0.433kV OUTDOOR TYPE PACKAGED SUBSTATION
7.1 SCOPE
The specification covers design, manufacture and supply at site, installation, testing and
commissioning of 11 / 0.433 kV Outdoor type Package substation complete with all accessories. This
specification shall be read in conjunction with the schedule of work and drawings. Outdoor type
package substation shall be designed suitably with facility for internal lighting, earthing, padlocks
etc, interconnection between MV switchgear to Transformer MV side using 3x1core, 11KV XLPE
cables & Interconnection between Transformer LV Side to LT switchboard using bus bars. All
metallic components shall be earthed to a common earthing point. Cable termination kits for
RMU`s will be in the scope of vendor (within enclosure).
7.2 TECHNICAL PARAMETERS, APPLICABLE STANDARD, GENERAL TECHNICAL

REQUIREMENTS & TESTS:
Packaged substation will have the following equipments:
A) 11kV Non - Extensible unit RMU depending upon the area of installation and number of
outgoing circuit. Generally it comprises 1, 2, 3 or 4nos. 200A Circuit breaker as Tee-off with SF6
circuit breaker / VCB self-powered with O/C + E.F. Relay, M.V Metering arrangement with digital
electronic meter, C.T' etc. and two nos. 630A load break switch (Isolator) as incomer to
complete as required to entire satisfaction of Engineer-in-charge.
 IDMT RELAY for Circuit Breakers – Self Powered,
 The Ring Switches and Tee-Off Circuit Breaker are provided with Integrated Earthing
Switches with Making Capacity
 M.V Metering with Digital type KWH meter along with C.T, P.T, control wiring and other
accessories required
 Neon cable indicator for ring switch and circuit breaker
 Integral earthing facility for ring switches
 Shunt trip coil rated for 230 V AC
 Trip push button for T-Off Circuit breaker
 SF6 Gas pressure indicator
 Padlocking facility
This specification covers design, engineering, manufacture, assembly; Stage testing, Inspection,
testing of 11kV Ring Main Unit extensible type (Outdoor) comprising 4 Nos.200A SF6 Circuit
breaker as Tee-off and two nos.630A Load break switch (Isolator) as incomer. The design,

materials and manufacture of the equipment shall, therefore, be of the highest order to ensure
continuous and trouble-free service over the years. For detailed specification, refer clause no. 6
for details.
B) 1 No. 11kV/433V, 100,200,315,400 and 500kVA three phase, DYn11, +5% to - 5% off load tap,
oil cooled type Transformer with Cu winding and standard fittings.
3 phase 50 Hz 100,200,315,400 and 500kVA DYn11, core type double wound with copper
conductor oil immersed ONAN cooled distribution transformer with corrugated tank &
conservator arrangement having a no load voltage ratio of 11KV/433V. Tapping’s +5% to –5% in
steps of 2.5% shall be provided at line end of HV winding. Changing of taps shall be carried out by
means of OFF Load Tap Changer. Temperature rise shall be 50/55 deg.C in oil/winding
respectively over a maximum ambient of 50°C. The transformer shall be manufactured as per
latest IS 2026.
Accessory to be provided along with Transformer.

Oil Temperature Indicator & Winding temperature Indicator
This specification covers the technical requirements of design, manufacture, testing at works,
supply of 100/200/315/400/500KVA, 11/0.433kV outdoor type copper wound oil immerged
distribution transformers complete with all accessories for efficient and trouble-free
operation.
All equipment and material shall be designed manufactured and tested in accordance with the
latest applicable Indian Standard, IEC standard and CBIP manuals except where modified and / or
supplemented this specification.
Equipment and material confirming to any other standard, which ensures equal or better quality,
may be accepted. In such case copies of English version of the standard adopted shall be submitted.
The electrical installation shall meet the requirement of Indian Electricity Rules as amended up to
date, relevant IS code of practice and Indian electricity act. In addition other rules of regulations
applicable to the work shall be followed in case any discrepancy the most stringent and restrictive
one shall be binding.
The Transformer offered shall in general comply with the latest issues including amendments of the
following Indian standards but not restricted to it.

 Code and Standards

The transformer shall comply with the latest edition of the following and other relevant Indian
Standards / Manual:
S.No. Description Standards

1 Insulating oil IS 335, BS 148, D-1473, D-
1533- 1934 lEC Pub 296
2 Thermal evaluation and classification of electrical insulation. IS 1271
3 Power Transformers IS 2026 / IEC 76
4 Bushing for alternative voltages above 1000V IS 2099
5 Dimensions for clamping arrangements for porcelain IS 4257
6 Gas operated relays IS 3637
transformer bushings
7 Fitting and accessories for power transformers IS 3639
8 Guide for loading of oil immersed transformer IS 6600, IEC 76
9 Code practice for selection, installation and maintenance of IS 10028
10 Outdoor distribution Transformer up to and including IS 1180
transformer
11 Specification of copper wire IS 12444/ ASTM B-49
1000kVA
12 Testing for steel sheets and strips and magnetic circuits IS- 649
13 Specification for Low Voltage bushings IS- 7421
14 Specification for Outdoor Bushings IS- 3347 DIN 42531 TO 33
15 Specification for AI. Wire IS- 5484, ASTM B- 233
16 Specification for Insulating Kraft Paper IS- 9335, IEC 554
17 Specification for Insulating Press Board IS- 1576, IEC 641
18 Electrical power connector IS- 5561
19 Testing of specific resistance of electrical insulating liquids IS- 6103
20 Determination of electrical strength of insulating oil IS- 6792
CBIP Manual on transformers

IS 2074: Ready mixed paint, air drying red oxide, zinc chrome priming
IS 5: Color of ready mix paint
IS 2932: Enamel synthetic, exterior a) under coating b) Finishing
IS 3347: Dimension of porcelain transformer bushing for use in very heavily polluted atmosphere
Indian Electricity Rules: 1956
Indian Electricity Act: 1910
The Electricity Act: 2003
In case of conflict between the above standards and this specification, the requirements of this
specification shall prevail.
Transformer shall also conform to the provisions of the latest revisions of the Indian Electricity rules
and any other statutory regulations currently in force.

 PRINCIPAL PARAMENTERS:
The transformers shall be suitable for outdoor installation with three phases, 50 Hz, 11kV
systems in which the neutral is effectively earthed and they should be suitable for service with
fluctuations in supply voltage upto plus 12.5% to minus 12.5%.
The transformers shall conform to the following specific parameters:
Sl. No Descriptions 11 kV Distribution

1 System voltage (max.) 12kV
Transformers
2 Rated voltage HV 11 kV
3 Rated voltage LV 433-250 V
4 Frequency 50Hz± 5%
5 No. of Phases 3
6 Connection HV Delta
7 Connection LV Star (Neutral brought out)
8 Vector group Dyn- 11
9 Type of cooling Oil Cooled
11kV/ 433volt distribution transformer shall be a part of Factory Assembled Pre-Fabricated

substation which will be housed inside the enclosure.
The transformers shall be capable of continuous operation of rated output under the operating
conditions of voltage and frequency variations as per statutory limits governed by relevant
Indian Standard and Indian Electricity Rules, 1956 with latest amendments in force.
The transformer shall conform to best engineering practice.
The transformers shall be capable of withstanding the short circuit stresses due to terminal
fault between phase to phase and phase to ground on one winding with full voltage maintained
on the other windings for a minimum period of three seconds.
The transformers shall be free from annoying hum or vibration. The design shall be such as
not to cause any undesirable interference with radio or communication circuits.
The equipment offered shall be suitable for continuous satisfactory operation inside the PSS.
Specific Requirement:
 Voltage Ratio: No load voltage 11000/433 volts within tolerance as stipulated in IS: 2026.
 Rating: The transformer shall have a continuous rating as specified at any of the specified
tapping position and with the maximum temperature rise specified. The rated KVA shall be the

product of the rated voltage in kV, the corresponding rated current and the phase factor 1.73.
When the transformer is operated with the rated primary voltage applied to the terminals of
the primary winding, the apparent power (kVA) at the terminals of the secondary winding,
when carrying the rated secondary current differs from rated kVA by an amount corresponding
to the regulation of the transformer and is the product of the actual secondary voltage, the
rated secondary current and phase factor 1.73.
 System: 11000 volts A.C. supply, on H.V. side and 433 Volts on L.V. side with variations, as per
statutory variation governed by relevant Indian Standard and Indian Electricity Rules, 1956 with
latest amendments in force. The 11kV neutral and L.V. neutral is earthed solidly at each
transformer substation. The transformers will be connected in a system consisting of both
overhead and underground mains (both on HV and LV sides)
 Temperature Rise: The maximum temperature rise at the specified maximum continuous
output shall not exceed 40°C by thermometer in the hottest portion of the oil or 50°C measured
by resistance of winding above ambient temperature.
 Type of Load: The transformer shall be suitable for carrying load within temperature rise
indicated in the Indian Standard specification IS: 6600 ‘Guide for loading of oil immersed
Transformer’.
 Overloads: The transformers shall be suitable for carrying overload within temperature rise
indicated in IS: 6600 ‘Guide for Loading of oil immersed Transformer’
 Connections: H.V. Delta and L.V Star connected with neutral brought out on the secondary
side for connection to earth; Vector group DYn11 of IS:2026.
 Tank
The transformer tank and cover shall be fabricated from robust M.S. plate steel without pitting and
shall have adequate thickness, with external cooling tubes or radiators. The tank and cover shall
be of welded construction. All seams shall be welded and where practicable they shall be double
welded. All edges shall be double welded. The tank wall shall be reinforced by stiffener to ensure
rigidity, so that it can withstand without any deformation (a) mechanical shock during
transportation (b) oil filling. All removable covers shall be provided with weatherproof, hot oil

resistant, resilient gaskets. The design shall be such as to prevent any leakage of water into or oil
from the tank.
The tank shall be subjected to a pressure test of 0.35 kg/cm2 with hot oil for 12 hours when the
transformer is complete with all fittings. During the test average oil temperature shall be
maintained at 45ºC above Ambient temperature throughout test period by circulating suitable
current in HV winding and short circuiting L.V. winding. There shall be no leakage of oil during or
after the test. Also there shall be no deflection at all when the pressure is removed. The
purchaser’s representative may be present during these tests for which advance intimation shall be
given. Otherwise test Certificate for this test shall be produced by the supplier in triplicate before
dispatching the units.
Air release plugs shall be provided on main tank top cover to cover entire area suitably.
Inspection covers shall be provided to facilitate individual inspection, without lifting the tank
cover, for the following:
a) Connection of primary winding to cable box/disconnection chamber bushings.
b) Connection of secondary winding to cable box/disconnection chamber bushings.
c) Main tank center for core/winding inspection.
 Oil:
The necessary quantity of new transformer oil according to IS: 335 shall be supplied filled in the
transformer tank & up to a height above the minimum filling mark of conservator tank. The
Supplier shall furnish the relevant technical particulars and test certificates of the oil supplied.
An additional 10% of the total quantity of oil required shall be supplied loose along with the
transformer.
 Leakage of Oil: Suitable approved type of material such as “Neoprene” which has an oil proof
agent, as specified in IS: 1866 shall be provided at all joints to prevent leakage of oil during
continued operation or during transportation.
 Drying-out: The transformer winding shall be thoroughly dried out & kept immersed in oil to
avoid any further drying out by the purchaser & to facilitate immediate commissioning of the
transformer on receipt.

 Clamping of leads: All leads from the coils to the terminals shall be suitably clamped to prevent
snagging and fouling with other parts and the tank.
 Phase Marking: Phase markings as per IS: 2026 punched on small non-corrosion metallic tags
shall be permanently fixed for H.V. just below the cable box or on some suitable removable part
of the tank and above L.V. Bushings. Phase markings tags shall be properly fixed with proper
alignment.
 Core and Coil

The core shall be constructed from high grade, cold rolled, non-ageing, low loss, high
permeability, grain oriented, cold-rolled grain oriented silicon steel laminations. The
transformer shall be so designed as to have minimum humming noise. The percentage
harmonic potentials with the maximum flux density under any conditions shall be such that
capacitors connected in the system shall not be overloaded.
The coils shall be manufactured from electrolytic copper conductor and fully insulated for rated
voltage. The winding shall be cross over coil type with minimum 4 coils per phase.
Insulating material shall be of proven design. The insulating materials shall be class “A” or
above specified as per IS: 1271. Coils shall be so insulated that impulse and power frequency
voltage stresses are minimum.
Transformers will be connected at the end of 11 kV
The coil assembly shall be supported suitably between adjacent sections by insulating spaces &
barriers. Brazing shall be arranged to ensure a free circulation of the coil & to reduce the hot
spot of the winding.
All leads from the windings to the terminal board and bushings shall be rigidly supported to
prevent injury from vibration or short circuit stresses. Guide tube shall be used wherever
practicable.
The core and coil assembly shall be securely fixed in position so that no shifting or deformation
occurs during movement of transformer. The core and coil assembly shall be capable of

withstanding without injury, the thermal and mechanical effects of short circuit at the terminals
of any winding as per IS:2026.
 TESTS FOR OIL TYPE DISTRIBUTION TRANSFORMER

Routine Tests (As Per IS 2026, Clause 16.1.2)
The following tests are to be carried out as per IS 2026, clause 13.2.
i. Measurement of winding resistance
ii. Measurement of voltage ratio & check the voltage vector relationship
iii. Measurement of impedance voltage (principal tapping), short circuit impedance & load loss
all shall be corrected to a temperature of 75 °C
iv. Measurement of no load loss and current
v. Separate source withstand voltage
vi. Induced over voltage withstand
vii. Dielectric Test of Oil
Type Tests (As per IS 2026, clause 16.1.1)

Type Test reports for following tests shall have to be submitted along with the offer.
i. Short Circuit test
ii. Acoustic Noise Level Test
iii. Oil Leakage Test by application of pressure
 Miscellaneous
1 All components parts and auxiliary equipment such as bushings, tap changing gear, etc. shall be
routine tested as per relevant Indian Standards.
2 The manufacturer shall have the necessary laboratory grade instruments and equipment for carrying
out all routine and type tests and get these calibrated at frequent intervals.
3 The transformers (including tap change gear) shall be capable of withstanding without damage the
thermal and mechanical effects of short circuits at the terminals of any winding or the periods as
provided by latest IS:2026/Part1/1977. The manufacturer shall supply the calculation for short circuits
in case required by purchaser.
C) 1 No. 433V Aluminum bus bars as per BOQ

Busbars shall be made of Aluminium complying with the requirements of IS 5082. Maximum
temperature of bus bars, joints at rated current shall not exceed the limits specified. Provision
shall be made for taking up changes in length of bus bars due to change in temperature. Short
time thermal withstand capability and dynamic stability of bus bars shall as applicable to the
switchboard.
Bus bar cross-section shall be selected based on the temperature rise indicated. Main bus bars
shall have same cross sectional area throughout its length and feeder bus bars shall be rated
correspondingly to breaker rating.
SPECIFICATION FOR LT SYSTEM
LT compartment shall be suitable to house following equipment,
- Bus bar connection from transformer to MCCBs

- The provision for solid connection with aluminium strips with heat shrinkable sleeves from
Main L.T Bus bar to each compartment of MCCB so as to enable the executing agency at site
for connection with MCCB & when required
- Cable glands for outgoing feeders
SPECIFICATION FOR ENCLOSURE OF PACKAGE SUBSTATION
The package substation shall have the following features.
i. Enclosure for the entire package substation shall be of Galvanised Iron Sheet painted with the
colour approved by Construction Manager / his authorized representative.
ii. Pre-Fabricated Substation shall be factory assembled only. NO site assembly shall be allowed.
iii. Separate compartment for 11 kV RMU, Distribution Transformer & LT Switchgear. Door of the
HT and LT compartment shall be designed such as complete door is divided into minimum four
fold / parts vertically for minimum space requirement while opening.
iv. Enclosure – Protection degree of the enclosure for MV and LV compartments should be IP54 in
accordance with IEC recommendation (Publication in 529). Protection degree for Transformer
compartment is IP 34.
v. Ventilation apertures are sufficient for natural ventilation (Class K10)
vi. There should be proper earthing arrangement for the entire substation i.e. 11 kV RMU,
Distribution Transformer, LT Switchgears along with the enclosures.
vii. Design of Transformer Compartment shall be such to accommodate oil type transformers for
required sizes.
viii. Non-metallic barrier shall be provided between MCCB.
ix. Non-metallic phase separator shall be provided between the three phases connected to MCCB.

x. Before energization of package substation shall have to be approved by Chief Electrical

Inspector. It is responsibility of contractor to make changes as per requirement of Chief
Electrical Inspector without any time and cost implication to the client.
D) 1 No. 4 pole MCCB with microprocessor based release as required for Incoming.
The MCCB shall meet with IS: 2516 part I, II and III. Each pole of the MCCB's shall be equipped
with and over current, earth fault and short circuit release. The MCCB's shall be equipped with
under voltage trip also. The trip devices shall be direct acting.
Disconnecting devices of approved type shall be provided to facilitate the removal of the circuit
breakers from the housing for test and maintenance purpose.
E) MCCB as required for Outgoing specified in the BOQ.

MCCB along with all accessories shall be capable of performing intended duties under specified
conditions. The Contractor shall guarantee the reliability and performance of the individual
equipment as well as of the complete system as specified in the bid documents. MCCBs
employing world class technology and fully conforms to the latest IS-13947-1&2 / IEC-60947-
1&2.
Design and Construction details of MCCB

1. Utilization Category of the MCCB shall be ‘B’.
2. MCCB shall be capable of accepting one size higher cable size(Corresponding to rated
current).
3. It shall be a quick make and break device having thermal magnetic release feature.
4. MCCB is envisaged to be installed inside LT Panel.
5. Magnetic release shall have short circuit setting of six times the full load transformer current.
6. The main MCCB which shall be connected on LT side of DT, closing of MCCB shall be manually
operated.
7. The contacts of MCCB shall be capable to make & break the load current up to 1.5 times the
rated current of the DT.
8. Temperature rise at rated load current and maximum ambient temperature shall not be more
than 50°C.
9. MCCB shall be able to perform the test sequence of Open -3 minutes - Close open-3 minutes -
Close open.
10. All current carrying parts shall be silver coated.

11. The MCCB shall be air break type and having quick make quick break with trip free operating
mechanism.
12. Operating handle of the MCCB shall be in front and clearly indicate ON / OFF / TRIP positions.
F) Three Phase Four Wire Energy Meter.

Three Phase Four Wire Energy Meter along with all accessories shall be capable of performing
intended duties under specified conditions. Three Phase Four Wire Energy Meter employing
world class technology and fully conforms to the latest IS-13779.Class of accuracy of the meter
shall be 1.
1. Supply System & Supply Variations:
Rated voltage (Vref.) : 433 V – Phase to Phase
Rated Frequency : 50 Hz
Voltage Variations : 70% to 120% of reference Voltage
Frequency Variations : 50Hz+/- 5%
2. Power Consumption:
Voltage Circuit: The active and apparent power consumption in each voltage circuit including
the power supply of meter at reference voltage, reference temperature and reference
frequency shall not exceed 1.5 Watt and 8 VA respectively
Current Circuit: The apparent power taken by each current circuit at basic current, reference
frequency and reference temperature shall not exceed 4 VA.
3. General & Constructional Requirements:

(i) Meters shall be designed and constructed in such a way so as to avoid causing any
danger during use and under normal conditions. However, the following should be
ensured.
a) Personal safety against electric shock
b) Personal safety against effects of excessive temperature.
c) Protection against spread of fire
d) Protection against penetration of solid objects, dust & water
(ii) The meter shall be designed with application specific integrated circuit and shall be
manufactured using SMT (Surface Mount Technology) components. Power supply and
voltage divider circuits may be of PTH technology.

(iii) All insulating material used in the construction of meters shall be non-hygroscopic, non-
ageing and of tested quality. All parts that are likely to develop corrosion shall be
effectively protected against corrosion during operating life by providing suitable
protective coating.
(iv) The meter shall conform to the degree of protection IP 51 for protection against ingress
of dust, moisture and vermin’s.
(v) The meter shall be capable of providing phase to phase protection upto 450V.
(vi) The meter shall be supplied with a transparent extended terminal block cover (ETBC).The
ETBC shall not be easily detachable from the base and preferably be secured to the base
using a hinging arrangement.
(vii) The meter-base, meter cover, terminal block and ETBC shall be made of unbreakable,
high grade, fire resistant, reinforced, non-flammable, polycarbonate or equivalent high
grade engineering plastic.
(viii) The meter cover shall have a fully transparent window. The window shall be of
transparent, high grade UV stabilized engineering plastic for easy reading of all the
displayed values/parameters, and observation of operation indicator. The window shall
preferably be an integral part of meter cover.
(ix) The meter cover shall be sealable to the meter base with at least 2 nos. seals. Also
terminal cover shall have provision for sealing with at least one seal.
(x) The terminal block shall be made of high grade non-hygroscopic, fire retardant, low
tracking, fire resistant, reinforced poly-carbonate or equivalent high grade engineering
plastic with terminal holes of minimum dia 8.5 mm and shall be suitable to accommodate
the insulation of the conductors, meeting the requirement of IS 13779 /CBIP technical
report-88.
(xi) The manner of fixing the conductors to the terminal block shall ensure adequate and
durable contact such that there is no risk of loosening or undue heating. Meter shall have
2 screws in each terminal for effective clamping of cables. Screw connections
transmitting contact force and screw fixing which may be loosened and tightened several
times during the life of the meter shall be such that the risk of corrosion resulting from
contact with
any other metal part is minimized. Electrical connections shall be so designed that
contact pressure is not transmitted through insulating material. The clearance and
creepage distance shall conform to relevant clause of IS13779/CBIP technical report
No.88.

(xii) The meter shall be compact in design. The entire construction shall be capable of
withstanding stresses likely to occur in actual service and rough handling during
transportation. The meter shall be convenient to transport and immune to shock and
vibration during transportation and handling.
(xiii) The meter shall have 3 fixing holes, one at top and two at bottom. The top hole shall be
such that the holding screw is not accessible to the consumer after fixing the meters. The
lower fixing screws shall be provided under the sealable terminal cover.
7.3 TESTS
1. Each type of H.V. Switchgear shall be completely assembled, wired, adjusted and tested at the
factory as per the relevant standards and during manufacture and on completion.
2. Routine Test
The tests shall be carried out in accordance with IEC 60298 include but not necessarily limited
to the following:
i. Withstand voltage at Power Frequency for all current carrying parts including wiring
ii. Measurement of resistance of the main circuit
iii. Gas Leakage test
iv. Withstand voltage on auxiliary circuits
v. Operation of functional locks, interlocks, signaling devices and auxiliary devices
vi. Suitability and correct operation of protections, control instruments and electrical
connections of the circuit breaker operating mechanism (PRIMARY & SECONDARY
INJECTION)
vii. Verification of wiring
viii. Visual Inspection
Routine test shall be carried out on all equipment such as circuit breakers, current
transformers, relays, meter etc. as per relevant standards.
3. Type Test
Type Test Certificates for the following tests as per IEC Standards 60056, 60129, 60265, 60298,
60529 and 60694 shall be submitted along with offer:
i. Impulse test with breaker inside the cubicle
ii. Temperature rise test with breaker inside the cubicle
iii. Short Circuit test with breaker inside the breaker

iv. Dielectric Tests

v. Test of apparatus i.e. circuit breaker and earthing switch
vi. Internal Arc Fault test at 20kA for 1 sec.
8. EARTHING
8.1 SCOPE
The non-current carrying metal parts of electrical installation shall be earthed properly. All
metallic structure, enclosures, junction boxes, outlet boxes, cabinets, machine frame, portable
equipments, metal conduits, trunking, cable armour, switchgear and all other parts made of
metal in close proximity with electrical circuits shall be bonded together and connected by
means of specified earthing conductors to an efficient earthing system. Every item of equipment
served by the electrical system shall be bonded to earthing system.
8.2 CODES, STANDARDS AND APPLICABLE PUBLICATION

a) Indian Electricity Rules, 1956
b) IS : 3043 : Earthing
8.3 SPECIFICATIONS (EARTHING STATION)

PIPE EARTHING
Earthing with G.I. earth pipe 4.5 metre long, 40 mm dia including accessories and providing
masonry enclosure with cover plate having locking arrangement and watering pipe etc. with
charcoal and salt as required as called in the Bill of Quantity. The pipe electrode shall be buried
as far as practicable below permanent moisture level but in any case not less than 3 meters
below ground level. Wherever possible, earth electrode shall never be located as near the water
tap, water drain or a down take pipe as possible. Earth electrode shall be kept clear of the
building foundations and in no case shall it be nearer than 2 meters from the outer surface of the
wall.
8.4 CONNECTION OF EARTHING CONDUCTORS
Main earthing conductor shall be taken from the earth connections at the main distribution
panel to the main L.T. panel with which the connection is to be made. For distribution boards,
earthing conductors shall run from main distribution boards. Circuit earthing conductor shall
run from the exposed metal of equipment and shall be connected to any point on the main

earthing conductor, or its distribution boards or to an earth leakage circuit breaker. Metal
conduits,
cable sheathing and armouring shall be earthed at the ends adjacent to switch boards at which
they originate, or otherwise at the commencement of the run by an earthing conductor in
effective electrical contact with cable sheathing. Where equipment is connected by flexible
cord, all exposed metal parts of equipment shall be earthed with 2 no. G.I. strips/wires and non
current carrying metallic parts with, 1 no. G.I. strips/wires.
Neutral conductor, sprinkler pipes, or pipes conveying gas, water or inflammable liquid,
structural steel work, metallic enclosures cables and conductors, metallic conduits and
lightning protection system conductors shall not be used as a means of earthing an installation
or even as a link in earthing system. The Electrical resistance of metallic enclosures for cables
and conductors measured between earth connections at the main switch boards and any other
point on the completed installation shall be low enough to permit the passage of current
necessary to operate circuit breakers and shall not exceed 1 OHM.
8.5 PROTECTION FROM CORROSION

Connection between copper and galvanized equipment shall be made on vertical face and
protected with paint and grease. Galvanized fixing clamps shall not be used for fixing earth
conductors. Only copper fixing clamp shall be used for fixing earth conductors. When there is
evidence that the soil is aggressive to copper, buried earthing conductors shall be protected by
suitable serving and sheathing.
8.6 ARTIFICIAL TREATMENT OF SOIL

If the earth resistance is too high and the multiple electrode earthing does not give adequate low
resistance to earth, as per IS then the soil resistivity immediately surrounding the earth
electrodes shall be reduced by adding sodium chloride, Calcium chloride, sodium carbonate,
copper sulphate, salt and soft coke or charcoal in suitable proportions, for which no- additional
cost will be paid.
8.7 JOINTS / TERMINATIONS
All joints of earth conductor shall be welded so as to form rigid earth ring. All such joints shall
be given necessary coating of cold galvanised paint as per relevant standards and a coat of

suitable bitumen compound to prevent corrosion. The Tenderer shall make his own
arrangements for the necessary crimping tools, soldering equipment, drilling machines and
other tools and tackles, which are necessary for completing the installation.
Any modifications (additional earth electrode / conductors or changing type and size of
electrodes / conductors and their layout) suggested by CEI of state government on the
grounding / earthing work done by the Tenderer shall be carried out at no extra cost.
8.8 RESISTANCE TO EARTH

No earth electrode shall have a greater ohmic resistance than 3 ohms as measured by an
approved earth testing apparatus. In rocky soil the resistance may be upto 5 ohms. The electrical
resistance measured between earth connection at the main switchboard and any other point on
the completed installation shall be low enough to permit the passage of current necessary to
operate circuit breakers, and shall not exceed 1 ohm.
8.9 TESTING & COMMISSIONING
Testing Of Earth Continuity Path

The earth continuity conductor including metal conduits and metallic envelopes of cable in all
cases shall be tested for electric continuity and the electrical resistance of the same along with
the earthing lead but excluding any added resistance of earth leakage circuit breaker measured
from the connection with the earth electrode to any point in the earth continuity conductor in
the completed installation shall not exceed one ohm.
Earth Resistively Test

Earth resistively test shall be carried out in accordance with IS Code of Practice for earthing IS
3043.

9. 1.1kV XLPE INSULATED POWER CABLES
9.1 SCOPE
This specification covers the design, manufacture, shop testing, supply and delivery in proper
packed condition of 1.1kV voltage grade single core Aluminum Conductor, cross-linked
polyethylene (XLPE) insulated, PVC sheathed, Armoured, screened Power Cables generally
conforming to the latest standards of IS / IEC / BS or equivalent.
9.2 CODE & STANDARDS

Nothing in this specification shall be construed to relieve the contractor of his responsibility.
Where no standards are available, the supply items shall be good quality, workmanship and
backed by test results.
The power cable shall conform to the latest applicable standards and codes of practice as
mentioned in this specification.
Other National Standard are acceptable if they are established to be equivalent to or superior
to the listed standards subject to approval by the purchaser and the contractor shall provide
English version of standards and codes applicable.
The 1.1kV XLPE power cable shall confirm to the currently applicable standards and codes of
S.No. Title IS Standard IEC / BS

Standard
1 Conductors for insulated electric cables and IS: 8130 – 1984
flexible cords. IEC 60228-
1978
2 PVC insulation and sheath of electric cables. IS: 5831 – 1984
IEC 60502
3 Mild steel wires, Formed wires and Tapes for IS: 3975 – 1988
armouring of cables.
4 Fictitious calculation method for determination IS :10462 ( Part I)
of dimensions of protective coverings of cables. –1983 IEC
60502:1978
5 1.1 KV Grade PVC insulated cables. IS : 1554 (Part-I) IEC
60502:1983


7 Code of practice for installation & maintenance IS : 1255
of power cables upto & including 11 KV rating.
8 Drums for electric cables. IS : 10418
9 Electro Technical Vocabulary for Electric Cables IS:1885, Part-32
9.3 GENERAL TECHNICAL REQUIREMENTS:-
9.3.1 Armoured cables:-

1100 Volts Grade L.T. single core cable with stranded H2/H4 grade aluminium conductor , XLPE
insulated , colour coded , laid up , with fillers and/or binder tape where necessary provided with
extruded PVC inner sheath , single galvanized round steel wire / strip armoured and provided
with PVC outer sheath . All LT cable shall be conforming to IS : 5831& IS : 8130( amended upto
date ) and bearing ISI mark .
9.3.2 Insulation, Inner sheath and Outer sheath:-

Insulation, inner sheath and outer sheath shall be applied by separate extrusion. Inner sheath
shall be applied by extrusion only. Bedding of PVC tape for inner sheath is not acceptable.
Colour of outer sheath shall be black. The quality of insulation should be good and insulation
should not be deteriorated when exposed to the climatic conditions.
9.3.3 Sequential marking of length on cable:-

the cable for each meter length.
9.3.4 Continuous A C current capacity:-

Continuous A.C. current capacity shall be as per Table given below.
Continuous A.C. current capacity in Amps.
Conductor
sizes insq.mm. Direct in the ground at 30 deg.C. In air at 40 deg.C.
In Amps In Amps
35 sq mm 114 121
50 sq mm 135 150
70 sq.mm 166 187

95 sq mm 198 230
120 sq mm 225 268
150 sq mm 253 309
185 sq mm 286 360
240 sq mm 332 433
300 sq mm 376 501
400 sq mm 431 596
9.3.5 Short circuit current capacity:-

Short circuit current of LT XLPE cable shall be as per Table given below.
Duration of Area of Al. Short circuit current
Short Circuit conductor in kA
In Sec.
T A I=0.094 x A/sq.rt (t)
1 35 sq mm 3.30
1 50 sq mm 4.70
1 70 sq.mm 6.60
1 95 sq mm 9.00
1 120 sq mm 11.30
1 150 sq mm 14.20
1 185 sq mm 17.50
1 240 sq mm 22.60
1 300 sq mm 28.30
1 400 sq mm 37.70
9.3.6 Storage and handling of cables:-

a. All cables shall be inspected upon receipt at site and checked for any damage during transit.
Cable drums shall be stored on a well-drained, hard surface, preferably of concrete, so that
the drums do not sink in the ground causing rot and damage to the cable drums.
b. During storage periodical rolling of drums once in 3 months done. Rolling shall be done in the
direction of the arrow marked on the drum.
c. It should be ensured that both ends of the cable are properly sealed to prevent

d. Protection from rain and sun shall be ensured. Sufficient ventilation between cable drums,
e. The drums shall always be rested on the flanges and not on the flat sides.
f. Damaged battens of drums etc. should be replaced, if necessary.
g. When cable drums have to be moved over short distances, they should be rolled in the
direction of the arrow, marked on the drum.
h. For transportation over long distances, the drum should be mounted on cable drum wheels
strong enough to carry the weight of the drum and pulled by means of ropes. Alternatively,
they may be mounted on a trailer or on a suitable mechanical transport.
i. When unloading cable drums from vehicles, a crane shall preferably be used. Otherwise the
j. While transferring cable from one drum to another, the barrel of the new drum shall have a
k. The cables shall not be bent sharp to a small radius. The minimum safe bending radius for all
types of XLPE cables shall be taken as 12 times the overall diameter of the cable. Wherever
practicable, larger radius should be adopted. At joints and terminations, the bending radius of
individual cores of a multi core cable shall not be less than 15 times its overall diameter.
l. Cable with kinks and straightened kinks or with similar apparent defects like defective
armouring etc. shall be rejected.
m. Cables from the stores shall be supplied by the contractor as per the site requirement in pieces
cut in the stores, and further both ends are to be sealed as per Para ‘c’ above.
9.3.7 Reels /Drums

Cables shall be supplied in the drums made from eco-friendly material in the specified length. The
Drums shall be strong, weatherproof and non-returnable. The ends of the cable shall be sealed by
means of non-hygroscopic sealing material. Applicable Length of Cable/ drum should be as per IS.
General
•All cables shall be suitable for installation in air, conduits, ducts, and open concrete trenches or
for direct burial in either wet or dry locations for normal operating conditions.
• All cables shall be flexible and easy to bend, pull, handle and install.

9.3.8 Installation (Laying direct in ground):-

General:
specifications given herein. Cables shall be laying direct buried in ground according to different voltage
level.
Trenching:

(i) Width of Trench : - 600mm(internal)
(ii) Depth of Trench: - 750mm.
Laying of Cable in Trench

i. At the time of issue of cable for laying, the cores shall be tested for continuity and insulation
resistance.
capacity.
without failure and that the spindle is horizontal in the bearings so as to prevent the drum
creeping to one side while rotating.
iv. The cable shall be pulled over rollers in the trench steadily and uniformly without jerks and
strains. The entire cable length shall as far as possible be pulled of in one stretch. However,
where this is not possible the remainder of the cable may be removed by 'Flaking' i.e. by making
one long loop in the reverse direction.
v. After the cable has been uncoiled and laid into the trench over the rollers, the cable shall be
lifted slightly over the rollers beginning from one end by helpers standing about 10 m apart and
drawn straight. The cable should then be taken off the rollers by additional helpers lifting the
cable and then laid in a reasonably straight line.
insulation resistance. In case of PVC XLPE cables, suitable moisture seal tape shall be used for
this purpose.

Laying in pipes/closed ducts:

i. In location such as road crossing, crossing other utilities etc. cables shall be laid in pipes.
works and jointed according to the instructions of the Engineer-in-Charge as the case may
be. The size of pipe shall be as indicated in the Road Crossing Drawing for Electrical Services.
iii. The pipes on road crossing shall preferably be on the skew to reduce the angle of bends as
the cable enters and leaves the crossings. This is particularly important for high voltage
cables.
iv. Manholes of adequate size as specified or decided by the Engineer-in-Charge shall be
provided to facilitate feeding/drawing in of cables and to provide working space for persons.
They shall be covered by suitable manhole covers with frame of proper design.
v. Pipes shall be continuous and clear of debris or concrete before cable is drawn. Sharp edges
at ends shall be smoothened to prevent injury to cable insulation or sheathing.
9.4 TEST & INSPECTION:-

Cables shall be subjected to routine & acceptance tests in accordance with the IS 1554 (Part –
I, in addition to physical, ageing and electrical tests at the Manufacturer’s plant in accordance
with applicable standards and will be approved by 3rd party agency.
9.4.1 Type Test:-

The successful bidder shall submit the following type test reports conducted on
similar equipments for approval of owner.
a) Annealing test (for copper)

b) Tensile Test (for aluminum)
c) Conductor resistance test
d) Test for Armour wires
e) Test for thickness of insulation check
f) Physical test for insulation
g) Physical test for PVC
sheath

i. Fire resistance.
ii. Cold-impact
iii. Bleeding and blooming
h) Partial discharge test

i) Bending Test
j) Dielectric power factor tests
k) Heating cycle test
l) Impulse withstand test
m) High voltage test (water immersion test)
All the following routine / acceptance tests specified in relevant standards shall be witnessed by
the owner / consultant.
9.4.2 Acceptance Test:-

a) Conductor resistance test
b) Test for thickness of insulation and sheath
c) Partial discharge test (for screened cables
only)
d) High voltage test (water immersion test)
e) Annealing test (for copper)
f) Tensile test (for aluminum)

g) Wrapping test (for aluminum)
h) Insulation resistance test
9.4.3 Routine Test:-

a) Conductor resistance Test
b) Partial discharge test (for screened cable only)
c) High voltage test.
9.4.4 Test Certificate:-

Three (3) copies of routine / acceptance test certificates shall be produced with the
endorsement of the inspecting authority to the purchaser before effecting dispatch.

10. FEEDER PILLAR
10.1 SCOPE:
10.1.1 This specification covers design, manufacturing, testing and delivery of the feeder pillar panel, for
use in Distribution of power to the motors and allied equipments in the water treatment plant.
10.1.2 The equipment offered shall be complete with all parts necessary for their effective and trouble-
free outdoor operation. Such parts will be deemed to be within the scope of the supply irrespective
of whether they are specifically indicated in the commercial order or not.
satisfactory operations in the actual service conditions at site and shall have sufficiently long life in
service as per statutory requirements.
10.1.4 In these specifications, the design and constructional aspects, including materials and dimensions,
will be subject to good engineering practice in conformity with the required quality of the product,
and to such tolerances, allowances and requirements for clearances etc. as are necessary by virtue
of various stipulations in that respect in the relevant ISO, IEC, BS, IS standards and other statutory
provisions.
10.1.5 The Tenderer/supplier shall bind himself to abide by these considerations to the entire satisfaction
of the purchaser and will be required to adjust such details at no extra cost to the purchaser over
and above the tendered rates and prices.
10.1.6 Tolerances:

The L.T Feeder Pillar panel shall be designed to work satisfactorily under following service
conditions:-
Sl. No Parameter Value
1 Rated Supply Voltage 433 volts +/-10%
2 Number of Phases & Frequency 3 phase 4w 50 Hz
3 Rated Current 63A, 100A, 125A, 156A, 200A, 250A & 400A (as
per Single line diagram).
4 Neutral Solidly Grounded
5 Location of panel Outdoor roadside
6 Thickness of metal for cabinet mm 2
7 Indication for incomer LED 3 nos
8 Bus bar material Aluminium bus bar

a. All equipment and material shall be designed manufactured and tested in accordance with the
latest applicable IEC standard or IS standard except where modified and / or supplemented this
specification.
Title IEC Standard IS /Other Standard
Low-voltage switchgear and control gear IEC:60947 IS: 13947

(Part-1,2,3)
Low-voltage switchgear and control gear assemblies
IEC:60439 (Part-2) -do-
Degrees of protection provided by enclosures
IEC:60529 -do-
Shunt power capacitors of the self-healing type for a.c IEC 60831
-do-
systems having a rated voltage up to & including 1000V (Part-1,2)
Hot dip galvanized coatings on fabricated iron and steel
- BS EN ISO 1461
articles
— Specifications and test methods.
MCBs IEC 60898 IS: 8828
Energy Meter Equivalent if IS: 13779/1999

available

Feeder pillar manufacturer should be CPRI approved. It shall be weather proof, dust and vermin
proof suitable for outdoor use. They should have access for sufficient ventilation & heat dissipation.
The details of the mounting and there connections shall be as listed against item given in BOQ.
Feeder pillar shall conform to mechanical specifications given herein after.
a) All distribution feeder pillars shall be provided with electrolytic aluminium bus bar of current
carrying capacity as specified in BOQ. The current density of aluminium bus bar shall not exceed
100 Amps per Sq.cm. of the cross sectional area of the bus bar. Bakelite phase separator / DMC-
SMC bus bar supports shall be provided.
b) All distribution feeder pillars shall be provided with Electronic type, 3 Phase, 4wire and 1phase 2wire
energy Meters to measure L.T loads. The meter to be supplied against this specification shall be
suitable for satisfactory continues operation.
c) The Energy Meter should be class 1.0 accuracy with IS: 13779 with it’s latest amendment. Meters
meeting any other authoritative standards which ensure an equal or better quality than the standard
mentioned above will also be acceptable. In such cases, a copy of standards adopted should
accompany with the offer.
d) Only Neoprene gasket shall be used at all joints for doors / covers etc.
e) Continuous earth bus bar should run, width wise inside the panel with connecting bolts outside the
panel. It shall be of aluminium strip of 25mmx6mm size; if not specified otherwise.

f) A switch, a batten holder and a lamp shall be provided in feeder pillar so as to switch ON and OFF
the lamp. The batten holder should be suitably fixed.
g) A danger plate shall be fixed on feeder pillar.
h) The feeder pillar should be complete with all necessary interconnections, wiring suitable labels
made out of white plastic with black inscriptions.
Cubicle:
 The cubicle of LT feeder pillars shall be made out of 2mm thick M.S sheet steel. All panel edges
and door edges shall be reinforced against distortion by rolling, bending etc. The complete cubical
shall be rigid self-supporting and free standing. The enclosure shall comply with the requirement
of IP- 55. The enclosure shall be anti-corrosive, dust proof, rust proof, vermin and water proof,
ultra violet stabilized and flame retardant property.
 The LT feeder pillars shall have front and rear compartments. Front compartment shall be suitable
for operating off MCCB`s and the rear for cable terminations. Asbestos sheet of at least 6mm
thick shall be provided for separation between front and rear compartments.
 The cubicles shall have center lift up type slanting roof rain hood made up of 2 mm MS sheets.
The depth and width of the rain hood shall be at least 120% of the depth and width of the pillars.
The doors shall not be detachable after fixing the rain hood.
 The base and doors of cubicle shall be individually in one piece except for fixing of the accessories
like hinges, clamps, mounting clamps, bolts etc.
 The doors shall be centrally closed with suitable locking arrangement and shall be operational
with a common handle from outside the door. A Nylon washer shall be provided between the
handle and door to avoid penetration of water.
 The cubicles shall be provided with pedestal arrangement having suitable no. of bottom holes for
grouting bolts at all four corners & at the middle as per requirement. The pedestal shall be
covered from all sides with 2mm M.S. sheets.
 Suitable no. of detachable gland plates shall be provided in the cubicle at the bottom. Gland plate
shall be provided with suitable size cable gland & with four screws for fixing the plate from inside.
 Rigid stand shall be made from M.S.angle sections with horizontal and vertical members of the
cubicle shall be of size 50 x 50 x 6 mm.
 Two galvanized earthing Bolts of M12 X 50 mm size shall be welded from inside and projecting
outside of the box. Two Nuts with washers shall be provided on each bolt.
Incoming circuit:–
MCCBs: -

 Each Feeder Pillar shall have 1No.F.P MCCB, to protect outgoing circuits.
 Moulded-Case Circuit Breakers (MCCB) shall comply with IS60947 standards with utilization
category A, upto 400Amp.
 Service short-circuit breaking capacity (Ics) equal to the ultimate short-circuit breaking capacity
(Icu) up to 500A.
 MCCBs shall be available in plug-in versions in 4-pole versions. A safety trip shall provide
advanced opening to prevent connection and disconnection of a closed circuit breaker.
 MCCBs shall be designed for both vertical and horizontal mounting, without any adverse effect
on electrical performance. It shall be possible to supply power either from the upstream or
downstream side.
 MCCBs shall be equipped with a “push to trip” button in front to test operation and the opening
of the poles.
 All the MCCBs shall be equipped with a tripping unit thermal type.
 MCCBs, the current ratings of which are identical with the ratings of their trip units, shall ensure
discrimination for any fault current up to 25kA rms.
 The detailed specification for MCCBs shall be as under:-
S.N. Particulars Details

1 Rated current 40A to 400 A
2 No. of poles 4 Pole
3 Rated service short circuit breaking capacity( kA) which 25 KA
is equal to ultimate breaking capacity as per IEC :
60947
4 Rated Insulation Voltage 660 V
Bus Bars and Connections:-

 The Incoming shall be on left side of the Feeder Pillar and all outgoing will be on right side of
the Feeder Pillar, with phase sequence RYB to be maintained.
 The phase bus bars and feeder droppers from bus bars shall be of tin-plated E.C. grade
aluminium.
 The phase bus bar strips size shall be compatible for carrying full load current. All bus bars and
droppers shall be properly drilled and debarred. Each bus bar shall be of one single strip
without any joint.
 Bus bars shall be provided with durable PVC insulating sleeves of standard color code for
different phases. Corrugated/Spring & Plain washers shall be used for Nut-Bolt connections.

 Bus bars shall be mounted on suitable size support insulators which should be tightened from
inside. i.e. once fitted , should not be able to removed.
Outgoing circuits:- Feeder Pillars shall have MCCBs/ MCBs to protect outgoing circuits as per
requirement.
MCCBs
 Feeder Pillars shall have outgoing circuit with MCCBs where load current is above 40Amp.
 All MCCBs shall complying IEC standard accordingly.

1 Rated current As per SLD
3 Rated service short circuit breaking capacity(kA) which is equal to 25kA
ultimate breaking capacity as per IEC : 60947
4 Rated Insulation Voltage 660
MCBs
 Feeder Pillars shall have outgoing circuit with MCBs where up to 40Amp. Load current.
 MCB shall have quick make quick break mechanism. Making of MCB shall only be manual but
breaking of MCB shall be electrical as well as manual.
 The detailed specification for MCBs shall be as under.
1 Rated current Refer SLD
3 Rated service short circuit breaking capacity(kA) which is equal to 10KA
ultimate breaking capacity as per IEC : 60898
4 Rated Insulation Voltage 660
Cable termination:-
Adequate size of bimetallic lugs with double compression gland shall be provided for 3½ core,
LT XLPE cable on incoming and outgoing side for Feeder Pillars as below:
Incoming side Outgoing Side
50/70/95/150/240 sq.mm -as required-
(Refer SLD)
10.5 TESTS
 The Feeder Pillar shall be completely assembled, wired and tested for operation under
simulated conditions to ensure correctness and proper functioning of all equipment.
 All the equipment offered shall be fully type tested by the bidder as per the relevant standards
 Special tests other than type and routine tests, as agreed between purchaser and bidder shall
also be carried out as per the relevant standards.

 In case of bought out items, routine and acceptance tests as per relevant IEC or equivalent shall
be carried out at the original manufacturers' works.
Routine Test (Carried out on all boxes):-
 Overall Dimensions Checking.
 Insulation Resistance Tests.
 High Voltage Test at 2500 V, 50 Hz AC for one minute.
 Operation Test on MCCB/Isolator/MCB.
Type tests (To be carried out on complete Feeder Pillar):-
a. The temperature rise test should be carried out as per IEC : 60439 (Part 2)
b. High voltage test shall be carried out as per IEC: 60439 (Part 2) amended upto date.
c. Short Time Withstand Current Test on Feeder Pillars shall be carried out as per IEC: 60439 (Part1)
or latest versions.
d. Test for degree of protection for IP- 55 on complete box shall be carried out.
e. All type tests on MCCBs shall be carried out as per IEC: 60947(part-2) or equivalent
f. All type tests on MCBs shall be carried out as per IEC: 60898(part-1&2) or equivalent.
g. All type tests on Isolator as per IEC: 60947(part 3) amended up to date shall be carried out.
Drawings and Documents
The following drawings and documents shall be furnished.
a) General Arrangement drawing of the pillar showing
i) Overall dimensions
ii) Terminal locations
iii) Total weight
iv) Foundation details
v) Sectional view
vi) Bill of materials with make and quantity.
b) Technical details of supports, fuse etc.
c) Manufacturing schedule and test schedule.
d) Calculation for sizing of bus bars.

10.6 GTP
Sl. Required Particulars Manufacturer’s
No. Information
Name
1 Manufacturer Address
Contact No.
2 Type of Panel Offered 4/6/8/10 way
3 Main bus bar rating Single line diagram & Typical detail
sheet for L.T. Feeder Pillar
Quantity
4 Details of incoming feeders Rating in AMP
Make
Quantity
5 Details of outgoing feeders Rating in AMP
Make
6 Panel Construction Galvanized CRCA sheet steel
7 Panel enclosure class Min.IP55-ingress protection
8 Galvanized sheet steel 2 mm. cover, doors & canopy
thickness 2mm MS channel 50mm height
9 Base frame
painted in black color
Door type for front & rear Centre opening double leaf with
10
access insulating rubber grip handle
11 Door hinges Minimum three anti-theft type hinges
12 Padlocking facility Provided
13 External steel hardware Galvanized nut & bolts
14 Earth bus size 25x6mm Aluminum
15 Foundation bolts Required
16 Cable termination clearance 240mm minimum from gland plate
17 Dimensions mm
18 Rated Voltage V
19 Locking arrangement Type
20 provided
Any other information in
addition to sl. No. 1 to 19

11. ENERGY METER
11.1 SCOPE:
The specification covers the design, manufacturing testing, supply of AC whole current 3 phase
4 wire and 1 phase 2 wire static watt hour meter for measurement of active energy (kWh) with
initial and sustained accuracy of class 1.0 for solidly earthed system having power factor in the
range of zero to unity(Lagging/Leading).

Unless otherwise especially modified and to the extent so modified from these specification,
the meter shall comply with the latest version of IS-13779, IEC-62053- 21 :2003 and CBIP
Technical report 8811998(latest amendments). The Manufacturer should have ISO 9000 or
above certification.

The rating of kWh meter should be as follows:-
Voltage Rating 240 V AC for 1Phase and 433V for 3Phase

Current Rating (Basic Current) 10A
Maximum Continuous Current 600% of Basic Current
Starting current 0.2% of Basic Current at unity power factor
Current Rating 10-60 A
Class of Accuracy 1.0( No drift in tolerance of accuracy for 10 years)
Frequency 50 Hz +/-5%
Voltage variation range 70% to 120% of reference Voltage
Power Factor +1 to-1
Power Loss As per ISS-13779
Temperature rise As per ISS-13779
Power consumption by meter As per ISS-13779

(i) Meters shall be designed and constructed in such a way so as to avoid causing any
danger during use and under normal conditions. However, the following should be
ensured.
a) Personal safety against electric shock
b) Personal safety against effects of excessive temperature.
c) Protection against spread of fire
d) Protection against penetration of solid objects, dust & water

(ii) The meter shall be designed with application specific integrated circuit and shall be
manufactured using SMT (Surface Mount Technology) components. Power supply and
voltage divider circuits may be of PTH technology.
(iii) All insulating material used in the construction of meters shall be non-hygroscopic, non-
ageing and of tested quality. All parts that are likely to develop corrosion shall be
effectively protected against corrosion during operating life by providing suitable
protective coating.
(iv) The meter shall conform to the degree of protection IP 51 for protection against ingress
of dust, moisture and vermin’s.
(v) The meter shall be capable of providing phase to phase protection upto 450V.
(vi) The meter shall be supplied with a transparent extended terminal block cover (ETBC).The
ETBC shall not be easily detachable from the base and preferably be secured to the base
using a hinging arrangement.
(vii) The meter-base, meter cover, terminal block and ETBC shall be made of unbreakable,
high grade, fire resistant, reinforced, non-flammable, polycarbonate or equivalent high
grade engineering plastic.
(viii) The meter cover shall have a fully transparent window. The window shall be of
transparent, high grade UV stabilized engineering plastic for easy reading of all the
displayed values/parameters, and observation of operation indicator. The window shall
preferably be an integral part of meter cover.
(ix) The meter cover shall be sealable to the meter base with at least 2 nos. seals. Also
terminal cover shall have provision for sealing with at least one seal.
(x) The terminal block shall be made of high grade non-hygroscopic, fire retardant, low
tracking, fire resistant, reinforced poly-carbonate or equivalent high grade engineering
plastic with terminal holes of minimum dia 8.5 mm and shall be suitable to accommodate
the insulation of the conductors, meeting the requirement of IS 13779 /CBIP technical
report-88.
(xi) The manner of fixing the conductors to the terminal block shall ensure adequate and
durable contact such that there is no risk of loosening or undue heating. Meter shall have
2 screws in each terminal for effective clamping of cables. Screw connections
transmitting contact force and screw fixing which may be loosened and tightened several
times during the life of the meter shall be such that the risk of corrosion resulting from
contact with any other metal part is minimized. Electrical connections shall be so
designed that contact pressure is not transmitted through insulating material. The

clearance and creepage distance shall conform to relevant clause of IS13779/CBIP

technical report No.88.
(xii) The meter shall be compact in design. The entire construction shall be capable of
withstanding stresses likely to occur in actual service and rough handling during
transportation. The meter shall be convenient to transport and immune to shock and
vibration during transportation and handling.
(xiii) The meter shall have 3 fixing holes, one at top and two at bottom. The top hole shall be
such that the holding screw is not accessible to the consumer after fixing the meters. The
lower fixing screws shall be provided under the sealable terminal cover.
1. POWER CONSUMPTION
Voltage Circuit: The active and apparent power consumption in the voltage circuit including
the power supply of meter at reference voltage, reference temperature and reference
frequency should not exceed 1.5 Watt and 4 VA respectively.
Current Circuit: The apparent power taken by each current circuit at basic current, reference
frequency and reference temperature should not exceed 1 VA.
2. STARTING CURRENT & RUNNING AT NO LOAD
The meter should start registering energy at 0.2 % of basic current at unity power factor. The
meter should comply with the requirements of IEC 1036I1S-13779 and CBIP Technical Report
88/1998 (Latest amendment)
3. MAXIMUM CONTINUOUS CURRENT
The maximum continuous current in meters should be the current at which the meter
purports to meet the accuracy requirement of the specification. The same is indicated in table
in clause 4 above.
4. NAME PLATE:
The basic marking on the meter nameplate should be as follows (all other markings as per IS should
also be there):
a) Manufacturer’s name & trade mark
b) Type Designation
c) No. of phases & wires
d) Serial number (Size not less than 5mm)
e) Month & Year of manufacture
f) Reference Voltage
g) Rated Current
h) Operating Frequency

i) Principal unit(s) of measurement

j) Meter Constant (imp/kwh)
k) Class index of meter
m) Purchase Order No. & Date
n) Guarantee
o) BIS marking
11.5 TESTS:
The energy meter shall be completely assembled, wired, adjusted and tested at the factory as
per the relevant standards and during manufacture and on completion.
 Equipment offered shall be fully type tested by the bidder as per the relevant standards
 Special tests other than type and routine tests, as agreed between purchaser and bidder shall
also be carried out as per the relevant standards.
 In case of bought out items, routine and acceptance tests as per relevant IEC or equivalent shall
be carried out at the original manufacturers' works.
12. 1100 VOLT XLPE INSU. AL. UNARMOURED CABLE FOR SERVICE
CONNECTION
12.1 SCOPE:
This specification covers the design, manufacture, shop testing, supply and delivery in proper
packed condition of 1.1kV voltage grade two and four core Aluminum Conductor, cross-linked
polyethylene (XLPE) insulated, PVC sheathed, Un-armoured, Power Cables generally conforming
to the latest standards of IS / IEC / BS or equivalent.
12.2 CODE & STANDARDS:

The 1.1kV XLPE power cable shall confirm to the currently applicable standards and codes of

IEC / BS
S.No. Title IS Standard
Standard
Conductors for insulated electric cables and

1 IS: 8130 – 1984 IEC 60228-
flexible cords.
1978
2 PVC insulation and sheath of electric cables. IS: 5831 – 1984

IEC 60502
Fictitious calculation method for determination IS :10462 ( Part I)

3 IEC
of dimensions of protective coverings of cables. –1983
60502:1978
IEC
4 1.1 KV Grade PVC insulated cables. IS : 1554 (Part-I)
60502:1983
12.3 GENERAL REQUIREMENTS:

12.3.1 Voltage Class and Al. Conductor Grade :
XLPE insulated cable shall be XLPE insulated and PVC sheathed flat LT cable for working voltage
Up to and including 1100 Volts confirming standard mentioned above and with ISI mark having
aluminum H2 Grade, 2 and 4 cores with color coded of each core as specified in the relevant IS.
12.3.2 Insulation, Inner sheath and Outer sheath:

Insulation, inner sheath and outer sheath shall be applied by separate extrusion. Inner sheath
shall be applied by extrusion only. Bedding of PVC tape for inner sheath is not acceptable.
Colour of outer sheath shall be black. The quality of insulation should be good and insulation
should not be deteriorated when exposed to the climatic conditions.
12.3.3 Sequential marking of length on cable:-

the cable for each meter length.
12.3.4 Continuous A C current capacity:-

Continuous A.C. current capacity shall be as per Table given below.

Conductor Continuous A.C. current capacity in Amps.

sizes insq.mm. Direct in the ground at 30°C. In air at 40°C.
2Cx10sq mm 69 59
In Amps In Amps
4Cx10 sq.mm. 57 67
12.3.5 Short circuit current capacity:-

Short circuit current of LT XLPE cable shall be as per Table given below.
Duration of Area of Al. Short circuit current
Short Circuit conductor in kA
In Sec.
T A I=0.094 x A/sq.rt (t)
1 2Cx10 sq mm 0.38
1 4Cx10 sq.mm. 0.94
12.3.6 Storage and handling of cables:-

a. All cables shall be inspected upon receipt at site and checked for any damage during transit.
Cables shall be stored on a well-drained, hard surface, preferably of concrete.
b. It should be ensured that both ends of the cable are properly sealed to prevent
c. Protection from rain and sun shall be ensured. Sufficient ventilation should be ensured during
storage.
d. The cables shall not be bent sharp to a small radius. The minimum safe bending radius for all
types of XLPE cables shall be taken as 12 times the overall diameter of the cable. Wherever
practicable, larger radius should be adopted. At joints and terminations, the bending radius of
individual cores of a multi core cable shall not be less than 15 times its overall diameter.
e. Cables from the stores shall be supplied by the contractor as per the site requirement in pieces
cut in the stores, and further both ends are to be sealed as per Para ‘c’ above.
12.3.7 General
•All cables shall be suitable for installation in air, conduits, ducts, and open concrete trenches or
for direct burial in either wet or dry locations for normal operating conditions.
• All cables shall be flexible and easy to bend, pull, handle and install.

1. Installation (Laying in HDPE Pipes):-
specifications given herein. Cables shall be laying underground ground in HDPE pipes between LT
Feeder Pillars and the consumer’s premises i.e. as houses / shops, Commercial establishment. These
cables are required to be laid underground in HDPE pipes in a climatic condition as maintained
above.
HDPE Pipes as required shall be laid along with the civil works and jointed according to the
instructions of the Engineer-in-Charge as the case may be. The size of pipe shall be 20mm dia. as
indicated in the Drawing.
12.4 TEST & INSPECTION:

Cables shall be subjected to routine & acceptance tests in accordance with the IS 1554 (Part –
I, in addition to physical, ageing and electrical tests at the Manufacturer’s plant in accordance
with applicable standards and will be approved by 3rd party agency.
Type Test:-
The successful bidder shall submit the following type test reports conducted on
similar equipments for approval of owner.
a) Annealing test (for copper)
b) Conductor resistance test
c) Test for thickness of insulation check
d) Physical test for insulation
e) Physical test for PVC
sheath
i. Fire resistance.
ii. Cold-impact
iii. Bleeding and blooming
f) Hot set Test for Insulation
g) Tensile strength and elongation at break Test for Insulation and Sheath
h) High Voltage Test
i) Volume resistivity Test
All the following routine / acceptance tests specified in relevant standards shall be witnessed by
the owner / consultant.
Acceptance Test:-


only)
d) Annealing test (for copper)
e) Insulation resistance test
Routine Test:-
only)
d) Annealing test (for copper)
e) Insulation resistance test
Test Certificate:-
Three (3) copies of routine / acceptance test certificates shall be produced with the
endorsement of the inspecting authority to the purchaser before effecting dispatch.
12.5 GTP
S.No Particulars Manufacturer’s Particulars
.
5 Power frequency withstand voltage KVrms.

operation.
iv) Voltage %
v) Frequency %
vi) Combined voltage & frequency %
 Aluminium grade.
 Nominal cross sectional area (guaranteed).
 Shape of the stranded conductor. –
 Number of strands in each conductor.
 Nominal diameter of each inlet wire before stranding
mm
 Maximum permissible resistance of Conductor at 20
Deg. C. Ohms/ Km.
b) Continuous working temp. Deg.C
c) Max. Allowable temp. at termination of Short Circuit Deg.C
10 Insulation :
 Material
 Nominal thickness of insulation mm
 Minimum thickness of insulation. mm
 Approx. diameter of core over insulation.
a) Material. -
13 Inner sheath :
a) Material -
a) Material
15 Outer sheath :
a) Material -
c) Color of sheath.
17 a) Minimum weight of Aluminium in Kg./Km. corresponding
Kg/Km to nominal cross sectional area of
conductor.(guaranteed)
b) Total weight of PVC contents Kg/ Km.


a) When laid directly in HDPE pipes in Amps
21 Short circuit current carrying capacity and duration of short
circuit.
22 Allowable/attainable max. Conductor temp. °C when carrying
continuous rated current.
23 Allowable/attainable max. Conductor temp. °C at the
termination of short circuit current.
24 Voltage drop per 1000 meters length of cable at rated current :
a) When laid directly in HDPE pipes, Volts
a) When laid directly in HDPE Pipe. Deg.C
26 Impulse strength, KV
27 a) DC resistance of each conductor at 20 Deg.C (Max.) Ohms/KM
b) AC resistance of each conductor at 90 Deg.C. (Max.)
Ohms/KM
i) At 27 deg.cent. Ohm-Cm
ii) At 90 deg.cent.
f) Loss tangent
Derating factors:
iii) Cables laid in pipes
iv) Variation in depth of laying for cables laid
31 Embossing

13. STEEL TUBULAR POLES FOR R&M OF DT STRUCTURE
13.1 SCOPE:
This specification covers the general requirements towards design, manufacture, testing at
manufacturer’s works, supply and delivery for tubular steel poles of circular cross section (swaged type)
for repair and maintenance of double pole or four pole structures.
It is not the intent to specify herein complete details of design and construction. The equipment offered
shall conform to the relevant standards and be of high quality, sturdy, robust and of good design and
workmanship complete in all respects and capable to perform continuous and satisfactory operations in
the actual service conditions at site and shall have sufficiently long life in service as per statutory
requirements.
In these specifications, the design and constructional aspects, including materials and dimensions, will
be subject to good engineering practice in conformity with the required quality of the product, and to
such tolerances, allowances and requirements for clearances etc. as are necessary by virtue of various
stipulations in that respect in the relevant IEC, IS standards and other statutory provisions.
The Tenderer/supplier shall bind himself to abide by these considerations to the entire satisfaction of
the purchaser and will be required to adjust such details at no extra cost to the purchaser over and
above the tendered rates and prices

S.N. DESCRIPTION 9MTR LONG 11MTR LONG
Standard IS: 2713 ( Pat-I and III): 1980 IS: 2713 ( Pat-I and III):
1 as amended up to date 1980 as amended up to
date
2 Type of Pole Swaged Type Swaged Type
3 Designation 540 SP 28 540 SP 52
4 Overall Length 9 meters 11 meters
5 Planting depth 1.5 meters 1.8 meters
6 Height above ground 7.5 meters 9.2 meters
7 Effective length of Each section.
A Bottom 5.0 meters 5.6 meters
B Middle 2.0 meters 2.7 meters
C Top 2.0 meters 2.7 meters
8 Outside diameter and Thickness of
A each Section.
Bottom 139.7x 4.50 mm 165.1x4.50 mm
B Middle 114.3x3.65 mm 139.7x4.50 mm

C Top 88.9x3.25 mm 114.3x3.65 mm

9 Joint Length (in cm.):
A Bottom (J2) 30 cm. 35 cm.
B Top (J1) 23 cm. 30 cm.
10 Approximate weight of Pole 113 Kg. 175 Kg.
Point of application of load 0.3 mtr. 0.6 mtr.
11 below/top (mtr.)
12 Breaking load ( in Kgf ) 478 567
Working load with factor of Safety : 191 227
13 2.5 ( in Kgf )
14 Crippling load ( in Kgf ) 339 403
Load for permanent set Not 232 276
15 exceeding 13mm (in Kgf)
Load for Temporary Deflection of 76 74
16
157.5 mm ( in Kgf)
Tolerance As per IS : 2713 ( Part-I & As per IS : 2713 ( Part-I &
17 Part-III): 1980 Part-III): 1980
Finish As per IS : 2713 ( Part-I & As per IS : 2713 ( Part-I &
Manufacturing clause As per IS : 2713 ( Part-I & As per IS : 2713 ( Part-I &

The tubular steel poles shall conform to the latest edition of Indian Standard specification IS: 2713 (Part
- I, III): 1980 or any other authoritative standards (as amended up-to date) except where specified
otherwise in this specification.

13.4.1 Materials :
The materials used in construction of tubular steel poles shall be of the tested quality of steels of
minimum tensile strength 540 MPa (: 55 Kgf/mm2).
The materials, when analyzed in accordance with IS : 228 (Part-III : 1972) and IS : 228 (Part-IX)
shall not show sulpher and phosphorous contents of more than 0.060 percent each.
13.4.2 Types, Size and construction :

Tubular Steel Poles shall be swaged type and shall be made of seamless or welded tubes of
suitable lengths swaged and jointed together. No circumferential joints shall be permitted in the
individual tube lengths of the poles. If welded tubes are used they shall have one longitudinal

weld seam only and the longitudinal welds shall be staggered at each swaged joint. Swaging may
be done by any mechanical process. The upper edge of each joint shall be chamfered if at an
angle of about 45 deg. The upper edge need not be chamfered if a circumferential weld is to be
deposited in accordance with clause No. 5.3 2 of IS: 2713 (Part I):1980. Steel tubular poles shall be
provided with steel pole cap
The length of joints on swaged poles shall be in accordance with clause No. 5.4 of IS: 2713 (Par-I):
1980. Poles shall be well-finished, clean and free from harmful surface defects. Ends of the poles
shall be cut square. Poles shall be straight, smooth and cylindrical. The weld joints, if any, shall be
of good quality, free from scale, surface defects, cracks, etc. Tolerances for outside diameter,
thickness, length, weight and straightness shall be in accordance with IS: 2713 (Part-I) : 1980.
The poles shall be coated with black bituminous paint conforming to IS: 158-1968 throughout,
internally and externally, up to the level which goes inside the earth. The remaining portion of the
exterior shall be painted with one coat of red oxide primer as specified in IS: 2074-1979. Base
Plate of the size 300 X 300 X 5 mm shall be welded at the bottom of steel tubular poles.
13.4.3 Earthing Arrangements :

The earthing of steel tubular pole shall be facilated by welding a 75 mm piece of 75 X 40 mm
galvanized channel at a height of 300 mm from ground level (black painted strip). The channel
piece shall be provided with an 18mm hole and 16mm galvanized bolt with GI flat and spring
washer. The hot dip galvanizing of channel piece shall be carried out after cutting and drilling of
hole so that no rusting takes place at the connection point of earth.
13.5 TESTS
The following tests shall be conducted on finished poles:
a) Tensile test and chemical analysis for Sulphur and phosphorus,
b) Deflection test,
c) Permanent set test, and
d) Drop test

13.6 GTP
The vendor shall furnish all necessary guaranteed technical particulars in the prescribed Performa
enclosed hereinafter.
Required Particulars Manufacturer’s Information
1. Type of Pole offered
2. a) Whether tubes are of seamless construction or
welded type.
b) Is it manually welded tubes? If so, state
name/address of manufacturer
c) It is ERW tubes? If so, state name/address of
manufacturer
3. Overall length
4. Effective length of section
a) Bottom
b) Middle
c) Top
5. Effective dia. thickness of section
a) Bottom
b) Middle
c) Top
6. Approximate weight (Kg.)
7. Breaking Load (Kg.)
8. Working Load (Kg.)
9. Weight/Mtr.
i) Top Section (kg)
ii) Middle Section (kg)
iii) Bottom Section (kg)
10. Crippling load (kg)
11. Load for permanent set
12. Load for temporary deflection
13. Joint length

14. 11kV LIGHTING ARRESTOR:
14.1 SCOPE:
The specification covers the design, manufacture / shop & laboratory testing before dispatch,
supply, delivery, erection, testing & commissioning of 9kV, static class heavy rating, gapless, metal
(zinc) oxide lighting arrestors complete along with clamps, complete fitting and accessories for
installation on outdoor type 11 kV outgoing feeder.
It is not the intent to specify herein complete details of design and construction. The equipment
In these specifications, the design and constructional aspects, including materials and dimensions,
of various stipulations in that respect in the relevant IEC, IS standards and other statutory
provisions.
The Tenderer/supplier shall bind himself to abide by these considerations to the entire satisfaction
and above the tendered rates and prices
14.2 TECHNICAL REQUIREMENTS:

The lighting arrestors shall confirm the following standard technical requirements. The Insulation
values shall be enhanced considering the altitude of operation & other atmospheric conditions.

Description Parameters
System parameters
(i) Nominal system voltage 11kV
(ii) Highest system voltage 12kV
(iii) System earthing effectively earthed system effectively earthed system
(iv) Frequency (Hz) 50
(v) Lightning Impulse withstand Voltage (kVP) 75
(vi) Power frequency withstand Voltage (kV rms) 28
(vii) Arrestors duty (i)
-Connection to system (ii) Phase to earth
-Type of equipment to be protected (iii) transformers & Switchgear
Lighting Arrestors
(i) Type Gapless Metal oxide Outdoor
(ii) Arrestor rating (KV rms) 9
(iii) Continuous Operating voltage (kV rms) 7.65
(iv) Nominal discharge Current (KA) 5
(v) Long Duration discharge class Distribution Class
(vi) Degree of protection: IP 55
(vii) Maximum residual voltage at 5 KA (KV peak) : 32
(viii) Maximum switching lighting residual 24 Voltage (kVp) at 1Ka
(ix) Partial discharge at 1.05 COV not greater that (PC) 50
(x) High current impulse withstand voltage 100 at 65 kA (kVp)
Insulator Housing
(i) Power frequency withstand test voltage (Wet) (kV rms) 28
(ii) Lighting impulse withstand / tests voltage (kVP) 75
(iii) Creep age distance not less than 320
(iv) Pressure relief class B
Galvanization
(i) Fabricated Steel Articles
a) 5 mm thick cover Articles: 610 g/m2
b) Under 5 mm but not less than 2 mm thickness 460 g/m2
c) Under 2 mm but not less than 1.2 mm thickness: 340 g/m2
(ii) Castings Grey Iron, malleable iron 610 g/m2
(iii) Threaded works other than tubes & tube fittings
a) Under 10 mm dia. 300 g/m2
b) 10 mm dia. & above 270 g/m
Rating and Functional Characteristics
(i) Nominal system voltage 11kV
(ii) Highest system voltage 12kV
(iii) System earthing effectively earthed system
(iv) Frequency (Hz) 50 50
(v) Lightning Impulse withstand Voltage (kVP) : 75
(vi) Power frequency withstand Voltage (kV rms) : 28
(vii) Arrestor duty
- Connection to system Phase to earth
- Type of equipment to be protected Transformers & Switchgear


The design, manufacture and performance of Lighting Arrestors shall comply with IS: 3070 part-3
and other specific requirements stipulated in the specification. Unless otherwise specified, the
equipment, material and processes shall conform to the latest applicable Indian as listed hereunder:
 IS: 2071-1993 (Part-1) : Methods of High Voltage Testing General Definitions & Test Requirements.
 IS: 2071-1974 (Part-2) : Test Procedures
 IS: 2629-1985: Recommended Practice for hot dip galvanizing on Iron & Steel.
 IS: 2633-1986: Method for Testing uniformity of coating of zinc coated articles.
 IS: 3070-1993 (Part-3): Specification for lighting arrestor for alternating current systems. Metal –
Oxide lightening Arrestors without gaps.
 IS: 4759-1996: Specification for hot dip zinc coating on Structural Steel and Other allied products.
 IS: 5621-1980: Hollow Insulators for use in Electrical Equipment.
 IS: 6209-1982: Methods of Partial discharge measurement.
 IS: 6745: Method for determination of mass of zinc coating on zinc coated iron and steel articles.
ANSI/IEEE-C.62.11 (1982) : Metal oxide, Lighting Arrestor for AC Power Circuits.
The equipment complying with any other internationally accepted standards shall also be
considered if it ensures performance equivalent to or superior to the Indian Standards.
14.4 GENERAL TECHNICAL PARAMETERS:

The metal oxide gap less Lighting Arrestor without any series or shunt gap shall be suitable for
protection for 11kV side of Distribution Transformers, associated equipment from voltage lightings
resulting from natural disturbance like lightning as well as system disturbances.
The lighting arrestor shall draw negligible current as operating voltage and at the same time offer
least resistance during the flow or lighting current.
The lighting arrestor shall consist of non-linear resistor elements placed in series and housed in
electrical grade porcelain housing / silicon polymeric of specified creep age distance.
The assembly shall be hermetically sealed with suitable rubber gaskets with effective sealing system
arrangement to prevent ingress of moisture.
The lighting arrestor shall be provided with line and earth terminal of suitable size. The ground side
terminal of lighting arrestor shall be connected with 25x6 mm galvanized strip.

The lighting arrestor shall not operate under power frequency and temporary over voltage
conditions but under lighting conditions, the lighting arrestor shall change over to the conducting
mode.
The lighting arrestor shall be suitable for circuit breaker performing 0-0.3 minCo-3-min-CO_duty
over to the conducting mode.
Lighting arrestors shall have a suitable pressure relief system to avoid damage to the porcelain /
silicon polymeric housing and providing path for flow of rated fault currents in the event of arrestor
failure. The reference current of the arrestor shall be high enough to eliminate the influence of
grading and stray capacitance on the measured reference voltage.
The Lighting Arrestor shall be thermally stable and the supplier shall furnish a copy of thermal
stability test along with the bid.
The arrestor shall be capable of handling terminal energy for high lightings, external pollution and
transient over voltage and have low losses at operating voltages.
The lighting arrestor shall be provided with line and earth terminals of suitable size. The line side
terminal shall be suitable for AAA conductor equivalent to ACSR weasel / rabbit conductor. Lighting
counter, leakage detector (including insulating base) are not required for the lighting arrestors.
Arrestor Housing
The arrestor housing shall be made up of porcelain / silicon polymeric housing and shall be
homogenous, free from laminations, cavities and other flaws of imperfections that might affect the
mechanical and dielectric quality. The housing shall be of uniform brown color, free from blisters,
burrs and other similar defects. Arrestors shall be complete with insulating bases fasteners for
stacking units.
The housing shall be so coordinated that external flashover shall not occur due to application of any
impulse of switching lighting voltage up to the maximum design value for arrestor. The arrestors
shall not fail due to contamination. The 11kV arrestors housing shall be designed for pressure relief
class as given in Technical Parameters of the specification. Sealed housings shall exhibit no
measurable leakage.

Arrestor Mounting
The arrestors shall be suitable for mounting on 4 pole/2 pole structure used for pole/ plinth
mounted transformer and for incoming and outgoing lines.
Fittings & Accessories

The lighting arrestor shall be complete with insulating bases, fasteners for stacking units along with
clamp & terminal connectors and inbuilt disconnector. The terminals shall be non-magnetic,
corrosion proof, robust and of adequate size and shall be so located that incoming and outgoing
connections are made with minimum possible bends. The top metal cap and base of lighting
arrestor shall be galvanized. The line terminal shall have a built in clamping device, which can be
adjusted for both horizontal and vertical take-off.
14.5 TESTS:
The lighting Arrestors offered shall be type tested from NABL accredited laboratory. Copies of test
certificates shall be furnished by the bidder for scrutiny. Routine and Acceptance tests shall be
carried out in accordance with IS: 3070 (Part-3)-1993. The purchaser representative will witness the
acceptance test at the works of manufacturer. The suitability of the Lighting Arrestors shall also be
established from the following:
- Residual voltage test
- Reference voltage test
- P.D. test
- Sealing test
- Thermal stability Metal oxide block shall be tested for guaranteed specific energy capability in
addition to routine / acceptance test as per IEC / IS.
The maximum residual voltages corresponding to nominal discharge current of 5 kA for steep
current, impulse residual voltage test, lightning impulse protection level and switching impulse level
shall generally conform to relevant ISS.
The suppliers shall furnish the copies of the type tests and the characteristics curves between the
residual voltage and nominal discharge current of the offered lighting arrestor and power frequency
voltage v/s time characteristic of the lighting arrestor subsequent to impulse energy consumption
as per clause 6.6 of IS ; 3070 (Para-3) offered along with the bid.

The lighting arrestor housing shall also be type tested and shall be subjected to routine and
acceptance tests in accordance with IS : 2071.
Galvanization Test
Test on Lighting Arrestor Dis-connectors The test shall be performed on lighting arrestors which are
fitted with arrestor dis-connector or on the dis-connector assembly alone if its design is such as to
be un-affected by the heating of adjacent parts of the arrestor in its normally installed portion in
accordance with IS : 3070 (part-3).
15. 11kV D.O FUSE:
15.1. SCOPE:
This specification covers outdoor, open, drop out expulsion type fuse cut outs suitable for
installation in 50Hz, 11KV distribution system for protection of H. T. lines and transformer centers
Tap lines.
11KV D.O. fuses will confirm in all respects to high standards of engineering design and
workmanship and shall be capable of performing in continuous commercial operation up to the
supplier’s guarantee in an acceptable manner. The 11KV D.O. fuses offered shall be complete with
all components necessary for it’s effective and trouble free operation along with associated
equipment such components shall be deemed to be within the scope of supplier’s supply,
irrespective of whether these are bought out specifically in the specification and / or in order or
not. Also similar parts particularly removable shall be interchangeable.
of various stipulations in that respect in the relevant IEC, IS standards and other statutory
provisions.

The Tenderer/supplier shall bind himself to abide by these considerations to the entire satisfaction
and above the tendered rates and prices
15.2. TECHNICAL REQUIREMENTS:
Descriptions Parameters
Rated Voltage (kV) 12
Rated Current (Amp.) 400
Rated Lighting Impulse withstand voltage values
for the fuse base:
a) To earth and between pole: 75 KV (Peak)
b) Across the isolating distance: 85 KV (Peak)
Rated one minute power frequency withstand
voltage (Dry & Wet) values for the fuse base:
a) To earth and between poles: 28KV (rms)
b) Across the isolating distance: 35KV (rms)
Temperature rise limit (in air):
a) Copper contacts silver/Tin faced: 65°C
b) Terminals: 50°C
c) Metal parts acting: The temperature shall not reach as springs such a
value that elasticity of the Metal is changed.
15.3. APPLICABLE STANDARDS:

Unless otherwise modified in this specification, the Drop out fuse shall conform to following IS
standard as amended from time to time.
 High Voltage Fuses - IS:9385 (part-I to III)
 Electric Power Connectors - IS: 5561
 Chemical Composition of Aluminum – IS: 617
 Phosphorous Bronze Sheet & Strips - IS:7814
 Post Insulator Porcelain - IS: 2544
 Hot Dip Galvanizing - IS: 2633
 Nut & Bolt - IS: 1364
 Fiber Glass tube - BS- 3953/105
15.4. GENERAL TECHNICAL PARAMETERS:

The D.O. Fuse shall be of Bracket type (downward) having a front connected fuse carrier
suitable for angle mounting. All ferrous parts shall be hot dip galvanized in accordance with the
latest version of IS: 2633. Nuts and bolts shall conform to IS: 1364. Spring washers shall be
electro-galvanized.

FUSE BASE TOP ASSEMBLY:

The top current carrying parts shall be made of a highly conductive copper alloy casting / PB
Sheet (minimum 70% Copper & minimum 3% Tin) and the contact portion shall be silver/Tin
plated with thickness of coating not less than 10 Micron for corrosion resistance and efficient
current flow. The contact shall have a socket cavity for latching and holding firmly the fuse
carrier until the fault interruption is completed within the fuse.
The top contact shall be actuated by a strong spring action (Use PB Sheet) which keeps it under
sufficient pressure to maintain a firm contact with the fuse carrier during all operating
conditions. The spring shall also provide flexibility and absorbs most of the stresses when the
fuse carrier is pushed into the closing position.
The assembly shall have an aluminum alloy terminal connector. The top assembly shall be
robust enough to absorb bulk of the forces during the fuse carrier closing and opening
operations and shall not over stress the spring contact. It shall also prohibit accidental opening
of the fuse carrier due to vibrations or impact.
FUSE BASE BOTTOM ASSEMBLY:
The conducting parts shall be made of high strength highly conductive copper alloy casting/ PB
Sheet (minimum 70% Copper & minimum 3% Tin) and the contact portion shall be silver/Tin
plated with thickness of coating not less than 10 Micron for corrosion resistance and shall
provide a low resistance current path from the bottom fuse carrier contacts to the bottom
terminal connector.
The bottom assembly shall have hinge contacts made from highly conductive, anti-corrosive
copper alloy casting and shall accommodate and make a firm contact with the fuse carrier
bottom assembly. The fuse carrier shall be placed easily in or lifted from the hinges.
In addition, the bottom assembly shall perform the following functions:
i) When opened manually or after fault interruption the fuse carrier shall swing through 180° to
the vertical and its further travel shall be prevented by the fuse base bottom assembly.
ii) The fuse carrier shall be prevented from slipping out of the self-locking hinges during all
operating conditions and only when the fuse carrier has reached its fully open position then
only it can be removed from the hinge support. The assembly shall have an aluminum alloy
terminal connector.

FUSE CARRIER TOP ASSEMBLY:

The fuse carrier top assembly shall be made of Copper Alloy Casting/ PB Sheet (Minimum 70%
copper & minimum 3% Tin) with Silver/Tin plating i.e. The contact should be Silver/Tin plated
with thickness coating not less than 10 Micron. have a solid replaceable cap made from highly
conductive, anti-corrosive copper alloy and the contact portion shall be silver plated to provide
a low resistance current path from the fuse base top contact to the fuse link.
The fuse carrier shall be provided with a cast bronze opening eye (pull ring) suitable for
operation with a hook stick from the ground level to pull-out or close-in the fuse carrier by
manual operation.
FUSE CARRIER BOTTOM ASSEMBLY:

The fuse carrier bottom assembly shall be made of Copper Alloy castings (Minimum 70% of
copper & minimum 3% of tin) with silver/Tin plating, i.e. the contact should be silver plated with
thickness of coating not less than 10 Micron and the contact points should efficiently transfer
current to fuse base. It shall make smooth contact with the fuse base bottom assembly during
closing operation. The bottom assembly shall have a lifting eye for the hook stick for removing
or replacing the fuse carrier.
FUSE BASE (PORCELAIN):
The fuse base shall be as per IS- 2544 with a creepage distance (to earth) not less than 320mm
having insulating part diameter Max.152 mm. The insulators will be supplied with 5 KN
mechanical ailing load (Up right) form approved make of Insulators by JKPDD.
FUSE TUBE:
The fuse tube shall be made of fiber glass coated with ultraviolet inhibitor on the outer surface.
The tube shall have high bursting strength to sustain high pressure of the gases during fault
interruption. The inside diameter of the fuse tube shall be 19mm inside diameter and outer
diameter shall be 24mm. The solid cap of the fuse carrier shall clamp the button head of the
fuse link, closing the top end of the fuse tube and allowing only the downward venting during
fault interruption.
MOUNTING ARRANGEMENT:
The Drop outs mounting arrangement shall be made of high strength Aluminum Alloy of grade
4600 of IS-617:1994 and shall be robust enough to sustain the various stresses encountered
during all operating conditions of the Drop out.

TERMINAL CONNECTORS:
The Drop out shall be provided with two aluminum alloy (of grade 4600 as per IS: 617-1994)
terminal connectors at top and bottom of fuse base assemblies to receive aluminum conductors
of diameters between 6.3mm to 10.05mm. These terminals shall be easily accessible
irrespective of the Drop out location with respect of the pole. The terminals shall meet the test
requirements of REC construction standard E-30.
15.5. TESTS:
TYPE TESTS:
The Drop out shall be subjected to the following type tests.
i) Dielectric tests
ii) Temperature rise test
The above tests shall be carried out in accordance with IS: 9385 Parts I & II. During testing bare
electrolytic copper wire of 3.5mm ± 0.020 diameters should be used as fuse element.
FOR PORCELAIN FUSE BASE ONLY:
iii) Mechanical strength of 5KN.
iv) Test on fiber glass tube as per BS-3953/105.Grade MF4 with latest amendment if any.
a) Electric strength of 25KV when tested edgewise in oil at 90°C.
b) Insulation resistance of 10mega Ohm (minimum) after emersion in water at 500V DC.
v) Galvanize test (uniformity of zinc coating) as per IS: 2633/72 with test amendment of any.
vi) Physical operation test i.e. ON-OFF observations.
vii) Chemical composition test of all current carrying components.
ROUTINE TESTS:
The following routine tests shall be carried out by the manufacturer on each unit to check the
essential requirements.
a) Visual inspection.
b) Verification of all dimensions.
c) Power frequency voltage dry test.
d) Mechanical operation.
Supplier is required to maintain the register for routine tests and will show to the inspector, who
comes for inspection for verification / confirmation purpose.
ACCEPTANCE TESTS:
The following tests shall be carried out at supplier’s works:

I. Visual inspection.
II. Verification of dimensions
III. Power frequency voltage dry test as per IS: 9385 with latest amendment if any.
IV. Mechanical operation test ON-OFF operation
V. Temperature-rise test.
VI. Galvanizing test.
VII. Test on Fiber tube.
VIII. Chemical composition test of all current carrying components .
15.6. GTP
1. Mounting.
2. Normal system voltage
3. Rated Voltage
4. Rated frequency
5. Rated normal current
6. Rated – 1 (one) minute power frequency
withstand voltage:
a) Between pole and earth
b) Across the isolating distance
7. Lightening Impulse Voltage With stand :
a) Earth & between poles
b) Across Isolating
8. Material of Contacts & thickness of silver
coating
9. Material of fuse barrel
10. Minimum creep age distance
11. Mechanical failing load :
12. Insulating part Diameter (max) :
13. Temperature rise limits
a) Copper contacts silver/Tin faced:
b) Terminals:
c) Metal parts:

16. 11kV G.O SWITCHES:
16.1 SCOPE:
This specification covers the design, manufacture, testing at manufacturer’s works of supply &
delivery of 11kV 800 A G.O. switches complete with manually operated equipment and
accessories required for their satisfactory operation for their use on distribution sub-station and
tapping/sectionalizing points of 11kV lines.
will be subject to good engineering practice in conformity with the required quality of the
product, and to such tolerances, allowances and requirements for clearances etc. as are
16.2 TECHNICAL REQUIREMENTS:

Descriptions Parameters
Nominal system voltage 12kV
Rated voltage 11kV
Rated current 800 Amps.
Rated Frequency 50HZ
Peak current in closed position 46 kA
One minute power frequency withstand voltage between
I) Earth & poles 28 kV (rms)
ii) Across terminal of open switch 32 kV (rms)
Rated lightning impulse withstands voltage between
I) Poles & Earth 75 kV (Peak)
ii) Across terminal of open switch 85 kV (Peak)
Min. short time current 18.42 KA for 1 second.


 All material used for manufacturing 11kV G.O. Switches i.e. 11kV Post Insulators, G.I.Pipe, MS
Channel, Brass Male/Female contacts & Arcing Horns shall comply with the Indian Standard
Specification IS: 2544, IS: 5340 (Part-III) and IS: 9921 (Part I to V).
 Operating rod IS-9921 (Part-I to V).
 MS Channel, C.I. casting for lever and side plates are to be hot dipped Galvanized as per relevant
ISS.
 All other ferrous parts including nuts, bolts and washers are to be hot dipped galvanized.
16.4 GENERAL TECHNICAL PARAMETERS:

SWITCH INSULATION
Insulation to ground, insulation between open contacts and insulation between phases of the
completely assembled G.O. Switches shall be capable of withstanding the dielectric test voltages
specified in IS-9921-Part-IV. Insulation between open contacts of a pole shall at least be 15 % more
than the insulation between the live parts of pole to ground, so that If any flashover occurs when
switch is open, it shall be to the ground. All insulators provided to form a stack shall conform to the
relevant Indian Standard Specifications. The porcelain shall be homogeneous and free from all
cavities and flaws. Design of insulators shall ensure ample insulation, mechanical strength and
rigidity for satisfactory operation under site conditions. The design shall also ensure that the losses
caused by capacitive current or conduction through dielectric are minimum and that leakage due to
moist and dirty insulators surfaces is least. All metal caps and supports shall be cemented to the
porcelain whereas the blades and contact blocks shall be bolted to the metal parts of the insulators
thus making the replacement of damaged insulators easy. All ferrous metal parts, flanges, bolts and
nuts etc. shall be galvanized.
OPERATION AND OPERATING MECHANISM
The switches shall be suitable for local manual operation. The Operating mechanism shall comprise
of operating pipe with intermediate couplings and manual operating handle. The operating
mechanism shall give good mechanical leverage with minimum loose/lost motions. There shall be
suitable pad-locking arrangement for both ‘ON and OFF’ positions.
BEARING
Graded cast rocking type levers supported on side plates/fabricated type shall be provided for easy
lubrication facilities.
CONTACT SYSTEM

The male and female contacts assemblies shall be of sturdy construction and design to facilitate
following parameters:
I. Electro dynamic withstand-ability during short circuits.
II. Thermal withstand-ability during short circuits.
III. Constant contact pressure even when the live parts of the insulator stacks are subject to tensile
stresses due to linear expansion of connected bus bar of flexible conductors either because of
temperature variation or strong winds.
IV. Self-wiping action during closing and opening.
V. Self-alignment assuring closing of the switch without calling for any adjustment.
CURRENT CARRYING PARTS

All current carrying parts shall be of non-ferrous metal or alloys and shall be designed to limit sharp
points/edges. Design of isolating contacts shall permit easy maintenance and renewal of contacts.
16.5 TESTS:
TYPE TESTS
The principle components of G.O switches shall be Type Tested as per relevant clauses of IS-9921
(part-I to V) or latest version thereof. Two sets of copies of Type Test certificates carried out only
at CPRI, ERDA, NPL or any other Govt. of India approved lab / testing house shall be accepted.
Further type tests carried out from the said testing houses on similar equipment, not earlier than
3 years on date of opening of bids shall be acceptable.
The firm shall state the testing facilities available at their works. The following shall comprise type
tests:
(a) Tests to verify the insulation level, including withstand tests at power frequency voltage on
auxiliary equipment.
(b) Tests to prove that the temperature rise of any part does not exceed the limits.
(c) Tests to prove the capability of the disconnector or earthing Switch to carry the rated peak
withstand current and the rated short-time withstands current.
(d) Tests to prove the short circuit making capacity of earthing switches.
(e) Tests to prove satisfactory operation and mechanical endurance.
ROUTINE TESTS
Routine tests as per latest edition of IS-9921 (part-I to V) shall be carried out at works of the
manufacturer. The following shall comprise Routine tests:-

(a) Power frequency voltage dry test.

(b) Measurement of the resistance of the main circuit.
(c) Operating test.
All tests reports shall be submitted and shall be got approved by the purchaser or his authorized
representative before dispatch.
16.6 GTP
1. Name of manufacturer
2. No. of breaks per pole.
3. No. of poles
4. Rated voltage
5. Rated frequency
6. Rated current
7. Minimum short time current (KA for 1sec.)
8. Max. temp. rise of contacts
9. Material of moving contact
10. Material of arcing horns
11. Material and size of operation handle & rod
12. Size of base channels
13. Type of bearings.
14. Minimum clearance between phases
15. Minimum clearance between phases & earth.
16. 1.2/50 microsecond Impulse withstand voltage
i) Across isolating distance
ii) Between poles and earth.
17. One minute power frequency withstands
voltage
POST INSULATORS
18. Name of manufacturer
19. Type of insulators
20. Height of the insulator:
21. Creepage distance (Min.)
22. Weight of each unit Flash over voltage:
(i) Dry power frequency
(ii) Wet power frequency
(iii) Impulse withstand voltage of 1.2/50 micro
seconds(+ve)
(iv) Impulse withstand voltage of 1.2/50 micro
seconds(-ve)

24. Withstand voltages

(i) Power frequency one minute dry withstand
voltage
(ii) Power frequency one minute impulse wet
withstand voltage
(iii) Impulse withstand voltage micro seconds (+ve
polarity)
(iv) Impulse withstand voltage of 1.2/50 micro
seconds (-ve polarity)
25. Power frequency puncture withstand voltage
of unit
26. Cantilever strength upright position
27. Cantilever strength in under hung position
Tensile strength

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Volume –II: Standard Bidding Documents for UG Cabling works

Power Development Department, J&K Page 1 of 126

7.1 SCOPE ........................................................................................................................................... 67

Power Development Department, J&K Page 2 of 126

15.2. TECHNICAL REQUIREMENTS: .................................................................................................. 117

Power Development Department, J&K Page 3 of 126

VOLUME – II: SECTION 1: PROJECT BACKGROUND:

2. Objective of the Project

Power Development Department, J&K Page 4 of 126

VOLUME – II: SECTION 2: DETAILED TECHNICAL SPECIFICATION WITH GTP:

1. 33kV RING MAIN UNIT

1.2 TECHNICAL PARAMETERS:

1.2.1 Nominal system voltage : 33 kV

Power Development Department, J&K Page 5 of 126

1.2.7 Current Rating (Amp.) of Incoming circuit switchgear : 630

1.3 APPLICABLE STANDARDS:

1.4 GENERAL TECHNICAL REQUIREMENT:

Power Development Department, J&K Page 6 of 126

Power Development Department, J&K Page 7 of 126

1.4.8 Earthing of Isolators and SF6 Circuit Breakers (Earth Switch):

1.4.9 Circuit Breaker: (SF6 or Vacuum media for arc quenching).

Power Development Department, J&K Page 8 of 126

For 33kV System: Rated breaking capacity shall be 25 kA for 3 second.

1.4.11 Cable Compartments

Power Development Department, J&K Page 9 of 126

1.4.13 Wiring & Terminals:

Power Development Department, J&K Page 10 of 126

CT circuits : similar to the above

230V AC circuits : Black for both phases and neutral

1.4.15 Fault Passage Indicators/ Earth Fault Indicators (FPI/EFI ):

1.4.16 Safety of people

Power Development Department, J&K Page 11 of 126

1.4.18 Front plate

1.5 TESTING & INSPECTION

1.5.1.2 Lightning Impulse voltage withstand test

1.5.1.3 Température rise test.

1.5.1.4 Short Circuit current making and breaking tests.

1.5.1.5 Power frequency voltage withstand test (dry).

1.5.1.6 Capacitive current switching test confirming to IEC.

1.5.1.7 Mechanical operation test.

1.5.1.8 Measurement of the resistance of the main circuit.

1.5.1.9 Degree of protection of main tank and outer enclosure

Power Development Department, J&K Page 12 of 126

1.5.1.10 Switch, circuit breaker, earthing switch making capacity.

1.5.1.11 Switch, circuit breaker breaking capacity.

1.5.1.12 Internal arc withstand.

1.5.1.13 Checking of partial discharge on complete unit.

15.4.2 Routine Tests:

15.4.4 Quality Assurance Plan:

Power Development Department, J&K Page 13 of 126

Power Development Department, J&K Page 14 of 126

15.4.6 Name Plate:

Power Development Department, J&K Page 15 of 126

3. Extensibility Non Extensible

4. Type Non Draw out Fixed type

5. Insulating Medium SF6 Gas in sealed metallic tank

6. Arc suppression medium SF6 or vacuum type

7. Separate from the main insulated tank

8. Dimensions ---- x ---- x ---- (W x D x H in mm)

9. Construction Metal Enclosed, framed, Compartmentalized

10. Duty Outdoor, non-covered plinth

11. Mounting Free Standing