Wiring Diagrams

Industrial Generator Sets

Models:
25--150REZG
Controllers:
Decision-Makerr 3000
Decision-Makerr 550
Decision-Makerr 3+

TP-6712 4/10a
Product Identification Information
Product identification numbers determine service parts.
Record the product identification numbers in the spaces
below immediately after unpacking the products so that
the numbers are readily available for future reference.
Record field-installed kit numbers after installing the
kits.
Generator Set Identification Numbers
Record the product identification numbers from the
generator set nameplate(s).
Model Designation
Specification Number
Serial Number

Accessory Number Accessory Description

Engine Identification
Record the product identification information from the
engine nameplate.
Manufacturer
Model Designation
Serial Number

Controller Identification
Record the controller description from the generator set
operation manual, spec sheet, or sales invoice.
Controller Description
 Introduction

This manual provides wiring diagrams for the Information in this publication represents data available
25--150REZG generator sets equipped with one of the at the time of print. Kohler Co. reserves the right to
following controllers: change this publication and the products represented
without notice and without any obligation or liability
D Decision-Makerr 3000
whatsoever.
D Decision-Makerr 550
D Decision-Makerr 3+ (40--150REZG)

Service Assistance
For professional advice on generator set power China
requirements and conscientious service, please contact North China Regional Office, Beijing
your nearest Kohler distributor or dealer. Phone: (86) 10 6518 7950
(86) 10 6518 7951
D Consult the Yellow Pages under the heading (86) 10 6518 7952
Generators—Electric. Fax: (86) 10 6518 7955

D Visit the Kohler Power Systems website at East China Regional Office, Shanghai
KohlerPower.com. Phone: (86) 21 6288 0500
Fax: (86) 21 6288 0550
D Look at the labels and stickers on your Kohler product India, Bangladesh, Sri Lanka
or review the appropriate literature or documents India Regional Office
included with the product. Bangalore, India
Phone: (91) 80 3366208
D Call toll free in the US and Canada 1-800-544-2444. (91) 80 3366231
Fax: (91) 80 3315972
D Outside the US and Canada, call the nearest regional
office. Japan, Korea
North Asia Regional Office
Headquarters Europe, Middle East, Africa Tokyo, Japan
(EMEA) Phone: (813) 3440-4515
Kohler Power Systems Fax: (813) 3440-2727
3 rue de Brennus
Latin America
93200 Saint Denis
Latin America Regional Office
France
Lakeland, Florida, USA
Phone: (33) 1 49 178300
Phone: (863) 619-7568
Fax: (33) 1 49 178301
Fax: (863) 701-7131
Asia Pacific
Power Systems Asia Pacific Regional Office
Singapore, Republic of Singapore
Phone: (65) 6264-6422
Fax: (65) 6264-6455

TP-6712 4/10 Introduction 3

Wiring Diagrams
Use the Wiring Diagram Cross-Reference chart to
determine the wiring diagram version number for a
given model number and spec number. Then find that
version number, the controller type, and the alternator
type on the Wiring Diagrams Reference chart to
determine the wiring diagram numbers for your unit.
Refer to Controller Identification for controller type
identification, if necessary.

Wiring Diagram Cross-Reference

Generator Set Model No. Hz Generator Set Spec No. Wiring Diagram Version No.
25REZG 50/60 GM69415-GA1,3,5,7,9,11 1
30REZG 50/60 GM69415-GA2,4,6,8,10,12 1
40REZG 50/60 GM66092-GA1,3,5 2
45REZG 50/60 GM66092-GA2,4,6 2
50REZG 50/60 GM66910-GA1,2,3 3
60REZG 50/60 GM66911-GA1,2,3 3
80REZG 50/60 GM66590-GA1,3,9 3
100REZG 50/60 GM66590-GA2,4,10 3
125REZG 50/60 GM65362-GA1,2,5 3
150REZG 50/60 GM64060-GA1 3

25/30REZG Wiring Diagrams Reference

Controller Description Version 1 Page
Decision-Makerr 550 Controller
Point-to-Point Wiring Diagram
Sheet 1 GM63941A-D 28
Sheet 2 GM63941B-D 29
Sheet 3 GM63941C-D 30
Schematic Diagram
Sheet 1 ADV-7600A-D 11
Sheet 2 ADV-7600B-D 12
Sheet 3 ADV-7600C-D 13
Accessory Connections
Accessories GM16088A-H 26
Remote Annunciator Kit GM16088B-H 27
Decision-Makerr 3000 Controller
Point-to-Point Wiring Diagram
Sheet 1 GM73379A-A 45
Sheet 2 GM73379B-A 46
Sheet 3 GM73379C-A 47
Schematic Diagram
Sheet 1 ADV-7834A-A 21
Sheet 2 ADV-7834B-A 22
Accessory Connections
Accessories GM67191-A 34
Alternator Reconnections
4-Lead ADV-5875A-L 9
12-Lead ADV-5875B-L 10

4 Wiring Diagrams TP-6712 4/10

40/45REZG Wiring Diagrams Reference
Controller Description Version 2 Page
Decision-Makerr 550 Controller
Point-to-Point Wiring Diagram
Sheet 1 GM63941A-D 28
Sheet 2 GM63941B-D 29
Sheet 3 GM63941C-D 30
Schematic Diagram
Sheet 1 ADV-7600A-D 11
Sheet 2 ADV-7600B-D 12
Sheet 3 ADV-7600C-D 13
Accessory Connections
Accessories GM16088A-H 26
Remote Annunciator Kit GM16088B-H 27
Decision-Makerr 3000 Controller
Point-to-Point Wiring Diagram
Sheet 1 GM73379A-A 45
Sheet 2 GM73379B-A 46
Sheet 3 GM73379C-A 47
Schematic Diagram
Sheet 1 ADV-7834A-A 21
Sheet 2 ADV-7834B-A 22
Accessory Connections
Accessories GM67191-A 34
Decision-Makerr 3+ Controller
Point-to-Point Wiring Diagram
Sheet 1 GM63942A-D 31
Sheet 2 GM63942B-D 32
Sheet 3 GM63942C-D 33
Schematic Diagram
Sheet 1 ADV-7601A-C 14
Sheet 2 ADV-7601B-C 15
Accessory Connections
Accessories 328912A-H 48
Remote Annunciator Kit 328912B-H 49
Alternator Reconnections
4-Lead ADV-5875A-L 9
12-Lead ADV-5875B-L 10

TP-6712 4/10 Wiring Diagrams 5

50--150REZG Wiring Diagrams Reference
Controller Description Version 3 Page
Decision-Makerr 550 Controller
Point-to-Point Wiring Diagram
Sheet 1 GM70545A-C 38
Sheet 2 GM70545B-C 39
Sheet 3 GM70545C-C 40
Schematic Diagram
Sheet 1 ADV-7737A-B 16
Sheet 2 ADV-7737B-B 17
Sheet 3 ADV-7737CB 18
Accessory Connections
Accessories GM16088A-H 26
Remote Annunciator Kit GM16088B-H 27
Decision-Makerr 3000 Controller
Point-to-Point Wiring Diagram
Sheet 1 GM72401A-B 41
Sheet 2 GM72401B-B 42
Sheet 3 GM72401C-B 43
Sheet 4 GM72401D-B 44
Schematic Diagram
Sheet 1 ADV-7861A-B 23
Sheet 2 ADV-7861B-B 24
Sheet 3 ADV-7861C-B 25
Accessory Connections
Accessories GM67191-A 34
Decision-Makerr 3+ Controller
Point-to-Point Wiring Diagram
Sheet 1 GM70544A-C 35
Sheet 2 GM70544B-C 36
Sheet 3 GM70544C-C 37
Schematic Diagram
Sheet 1 ADV-7738A-B 19
Sheet 2 ADV-7738B-B 20
Accessory Connections
Accessories 328912A-H 48
Remote Annunciator Kit 328912B-H 49
Alternator Reconnections
4-Lead ADV-5875A-L 9
12-Lead ADV-5875B-L 10

6 Wiring Diagrams TP-6712 4/10

 Controller Identification

Decision-Makerr 3000 Controller

Decision-Makerr 550 Controller

Decision-Makerr 3+, 16-Light Controller

TP-6712 4/10 Controller Identification 7

 Notes

8 Controller Identification TP-6712 4/10

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TP-6712 4/10a
E 2009, 2010 by Kohler Co. All rights reserved.
KOHLER CO. Kohler, Wisconsin 53044
Phone 920-565-3381, Fax 920-459-1646
For the nearest sales/service outlet in the
US and Canada, phone 1-800-544-2444
KohlerPower.com
Kohler Power Systems
Asia Pacific Headquarters
7 Jurong Pier Road
Singapore 619159
Phone (65) 6264-6422, Fax (65) 6264-6455