DC30D configur ation and instructions

Ve r1 .0
1. Pane l introduction
LCD

Alarm Page
indic ator change

Manual Sto p
st ar t mode

Auto mode
2. Install ation
u If the control ler is install ed dire ctlyin the gense t or other equ ipme nt withvibration, ple ase ad
d shock proof of de vices.
u Shape size: 106m m*8 6mm*45mm ,Cu tou t:W7 8mm*H66mm
3. Operation
u Keys de scription
Button Nam e Main function
u Can stop generator u nder manu al/au to mode.
u Can rese t shu tdown alarm .
u Du ring stop processi on, pre ssing this key again can stop
generator immediate ly.
Stop u Pre ssing this key can cance l the setting and back to u pper
Re se t cl ass u nder edition.
Re vert u Under the setting mode withcheck ing data, the data can be
sav ed and system will exit afte r pre ssing.
u Instandby mode, pre ss the bu tton for more than 3 seconds to
check the alarm records u nder stop mode.
u Start the gense t.
Manu al Start u Under edition mode, to de cre ase the nu mbers.
Decrease u Under records mode, pre ssing this key to change the page.
u Pre ssing this key will set the modu le into au to mode.
Au to u Under edition mode, to incre ase the nu mbers.
Incre aseu Under records mode, pre ssing this key to change the page.
u Page change.
Page change u Confirm the change u nder edition mode.
Confirm u Instandby state , pre ss for 3 seconds to ente r the paramete r
setting mode.
u Choose alarm records u nder records check ing mode.

Setting Mode u Pre ssing “Page ” and “Stop” simu ltaneou sl y to come into
setting mode.
+
u Alarm records check ing
DC30D control ler can sav e three grou p of alarm records which contains the alarm record data
inclu des de tailed data su ch as alarm ti me,generator paramete rs, engine paramete rs, etc.
How to check the alarm records:

1）Pre ss the bu tton for more than 3 seconds to check the alarm records u nder stop
mode.

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 2）In the histor y alarm list browsing inte rface , pre ss to move u p the cu rsor, and pre ss

to move down the cu rsor to choose the record you nee d. Pre ss to confirm the
record and come into histor y records check ing page.

3）Pre ss or to change the alarm record data. Pre ss to retu rn to the histor y
alarm list browsing inte rface .

4）In the histor y alarm list browsing inte rface , pre ss to exit.
4. Parame te r setting
u Pl ease set the paramete rs according to be low steps:

1）In the stop mode, ple ase and simu ltaneou sl y, then loose so that you
can come to configu ration mode.

2）Sel ect the “Set Parame te rs” menu and pre ss ,then you can come to ente r password
inte rface ,the de fau lt password is “0762 3”.

3）Under the paramete r browsing inte rface ,pr ess to shift u p the paramete rs, pre ss

to shift down the paramete rs, pre ss to get into paramete r changing page.

4）Under the paramete r modification inte rface , Pre ss to add nu mber 1, pre ss to

redu ce nu mber 1, pre ss to tu rn the digit into right and done.

5）Under the paramete r modification inte rface , Pre ss to cance r paramete r modification
and retu rn to paramete r browsing inte rface .

6）Under the paramete r browsing inte rface ,Press to sav e the paramete rs and exit from
edition page.

Re vert back to de fau lt: inpu t password “9701 1” whe n coming into paramete rs setting,
then all the paramete rs can be set as de fau lts.
Note: the data can not be sav ed if the user didn’t pre ss STOP to confirm the setting.
u Parame te r list.
1) Basic setting
No Parame te r Range (de fault) Notes
0 Langu age English Langu age option.
简体中文
1 Gens poles 2/4/6/8(4) When the flywhee lte eth is set as 0,the RPM will be
resu lte dby frequ ency. Pole 2: 50Hz---3 000 RPM .
Pole 4: 50Hz---1 500 RPM .Pol e6: 50Hz---1 000 RPM .
Pole 8: 50Hz---7 50RPM
2 Gens AC system Disable Gens phases:
1 phase 2 wire No gens paramete rscan be displaye dif setting as
2 phase 3 wire disable , which is appl iedto water pu mp gense t.
3 phase 3 wire 1P1W: Powe r*1. 2P3W: Powe r*2.
3 phase 4 wire 3P3W: Powe r*2. 3P4W: Powe r*3.
3 CT rate 5-6000 A/5 A Used for setting gense t CT prim ary cu rrent,
(500A/5A) secondary rated cu rrent 5A.
4 Rated frequ ency 40.0 -8 0.0Hz(50.0 Hz) Calcu late the alarm valu e.
5 Rated voltage 80-360 V(230V) Calcu late the alarm valu e.
6 Rated cu rrent 5-6000 A(500A) Calcu late the alarm valu e.
7 Rated batte ry volt 8.0-36 .0V(24.0 V) Calcu late the alarm valu e. One batte ry gens

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 shou ld be set as 12V, tw o batte ries gens shou ld
be set as 24V.
8 Rated RPM 500-45 00RPM(1500 ) Calcu late the alarm valu e.
9 Flywheelte eth 0-300(0) If the setting is 0, (RPM sensor Disabled), then RPM
is resu lte d by Hz.
10 Pre ssu re/Temp. ℃/KPA Unit display.
u nit ℃/BAR
℃/PSI
F/KPA
F/BAR
F/PSI
11 Powe r on Mode STOP The mode of Control ler afte r Powe r-on.
Au to Note: Au to sav e fu nction can not record the
Au to sav e mode with manu al.
12 Manu al crank 1-30 (1 ti me) Crank ti mes u nder mode and te st mode.
ti mes
13 Au to start crank 1-30 (3 ti mes) Crank ti mes u nder au to mode.
ti mes
14 E.T.S. hold ti mes 1-10(2 ti mes) The max E.T.S. hold on power shall be cance led
once stop su ccess u nder au to mode .
15 Crank disconnet RPM 1.If there is no oil pre ssu r e sensor, ple ase don’t
Hz choose it.
Oil pre ssu r e(de lay) 2.Oil pre ssu r e switch inpu t is not the crank
RPM /Freq. condition
RPM /Oil Pre ssu re 3.Please check if the ru nning statu s, stop
Frequ ency/ Oil condition are according with crank condition.
Pre ssu re 4.Me anseither of the conditions can be acceptable
RPM /Frequ ency/Oil as crank condition. Bu t all of them shou ld be
pre ss. meettoge the r to regard as stop condition.
16 Frequ ency 0-200%(28%) Rated frequ ency mu l ti ply ing by this valu e is
disconnect regarde d as crank su ccess condition. When the
gens frequ ency is ove r the condition valu e, then
system regards it as crank su ccess.
17 Oil pre ssu r e 0-400k pa(200k pa) When the engine oil pre ssu r e is ove r the
disconnect condition valu e, then system regards it as crank
su ccess, motor escape d.
18 RPM disconnect 0-200%(24%) Rated RPM mu l ti ply ingby this valu e is regarde d
as crank su ccess condition. When the RPM is ove r
the condition valu e, then system regards it as
crank su ccess, motor escape d.
19 Tem p. for Fan open 20－200℃(75℃) Used for control ling radiator: whe n the Tem p.
reaches the set Tem p., then the radiator is opened.
20 Tem p. for Fan cl ose 20－200℃ (60℃) Used for control ling radiator: whe n the Tem p. is
low er than the set Tem p., then the radiator is
cl osed.
21 Maintenance 0-5000 h(500h) When it is set as 5000 ,then this fu nction is
cou ntdown disable d.
22 Maintenance expi re Warning /Alarm and The action afte r the prim ary maintenance expi red.
stop
23 User password 0000 0-655 35(0762 3) Change the password.
2) Delay ti me setting
No Parame te r Range Notes
(de fault)
1 Start de lay 0-6500 .0s The ti me du ring the gense t starts afte r the remotestart signal
(1.0s) is valid.
2 Stop de lay 0-6500 .0s The ti me du ring the gense t stop afte r the remotestart signal is
(1.0s) invalid.
3 Pre he at ti me 0-6500 .0s The ti me nee ded to be pre he at be fore the starte r on power.
(0.0s)
4 Cranking ti me 3.0-60 .0s The ti me whe n the starte r is on power.

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 (8.0s)
5 Crank rest ti me 3.0-60 .0s If crank fail u re , the waiting ti me be fore the second te st ti me.
(10.0 s)
6 Oil pre ssu r e 0-20.0 s When the crank condition contains oil pre ssu r e, if the oil
disconnect de lay (0.0s) pre ssu r e is highe r than the pre set valu e and continu e for few
seconds, then itis regarde d as crank su ccess.
7 Safety de lay 1.0-60 .0s Low oil pre ssu r e, high Tem p., u nder speed, u nder frequ ency,
(10.0 s) u nder voltage, charge fail u re are all invalid du ring this ti me
except for emergencystop ,ove r speed, ove r freq.
8 Start idl e ti me 0-3600 .0s Idle ru nning ti me whe n crank su ccessfu l ly.
(0.0s)
9 Warming-u p 0-3600 .0s The ti me nee ded for loadi ng.
ti me (10.0 s)
10 Cooling ti me 0-3600 .0s After u nloading, the ti me of cooling down by radiator be fore
(10.0 s) stop. Du ring the de lay, if the remotestart signal is valid, then
gense t will come into rated ru nning.
11 Stop idl e ti me 0-3600 .0s Idle-spee dru nning ti me.
(30.0s)
12 E.T.S. hold ti me 0-600. 0s Stop solenoid on power ti me.
(10.0s)
13 Fail to stop 5-180. 0s If the RPM is 0 du ring the stop fail u re ti me,then the stop
(0.0s) fail u re ti me is no nee ded.
14 Emer gency de lay 0-10.0 s Emer gency and ove r frequ ency alarm de lay.
(1.0s)
15 Normal alarm 2.0-20 .0s The alarm de lay except for emergencystop and ove r frequ ency
de lay (5.0s)
16 Gens Abnormal 2.0-20 .0s It is u sed for alarm de lay of generator withhigh or low voltage.
Delay (10.0 s)
17 Choke cl ose 0-200. 0s Choke cl ose de lay.
de lay (3.0s)
18 Ove r cu rrent 0－3600 .0s When the loadi ng cu rrent is highe r than the pre set valu e, it is
de lay (60.0 s) regarde d as ove r cu rrent.
3) Engine Alarm setting
No Parame te r Range Notes
(de faults)
Rated RPM mu l ti ply ingby this valu e is regarde d as ove r speed
Ove r speed 0-200% alarm valu e.When the RPM is highe r than the alarm valu e and
1 alarm (114% ) come sinto ove r speed de lay bu t still highe r(e merge ncy fau lts
de lay), then ove r speed alarm s. if the valu e is set as 200, then the
ove r speed alarm is disable d.
Rated RPM mu l ti ply ingby this valu e is regarde d as u nder speed
Under speed 0-200% alarm valu e.When the RPM is low er than the alarm valu e and
2 alarm (80%) come sinto u nder speed de lay bu t still low er (normal fau lts
de lay), then u nder speed alarm s. if the valu e is set as 0, then the
u nder speed alarm is disable d.
Low oil When the oil pre ssu r e is low er than the alarm valu e and come s
3 pre ssu r e 0-999k pa into low oil pre ssu r e de lay bu t still low er (normal fau lts de lay),
alarm (103k pa) then low oil pre ssu r e alarm s. If the valu e is set as 0, then the
u nder speed alarm is disable d.
When the Tem p. is highe r than the alarm valu e and come s into
4 High Tem p. 20-200℃ high Tem p. de lay bu t still highe r (normal fau lts de lay), then high
alarm (98℃) Tem p. alarm s. If the valu e is set as 200, then the high Tem p. alarm
is disable d.
When the fu el level is low er than the valu e and come s into low
Low fu el 0-100% fu el level warning de lay bu t still low er (normal warning de lay),
5 level (10%) then low fu el level warns. If it is highe r than the valu e then
warning warning cl ears. If the valu e is set as 0, then the low fu el level
warning is disable d.
6 Ove r batte ry 0-200% Rated batte ry voltage mu l ti ply ing by this valu e is regarde d as ove r
voltage (135% ) batte ry voltage warning valu e.Whenthe batte ry inpu t is highe r

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 warning than the warning valu e and come sinto ove r batte ry voltage de lay
bu t still highe r (normal fau lts de lay), then ove r batte ry voltage
warns. if the valu e is set as 200,then the ove r batte ry voltage is
disable d.
Rated batte ry voltage mu l ti ply ing by this valu e is regarde d as
Under batte ry u nder batte ry voltage warn valu e.When the batte ry inpu t is low er
7 voltage 0-200% than the warning valu e and come sinto u nder batte ry voltage
warning (67%) de lay bu t still low er (normal fau lts de lay), then u nder batte ry
voltage warns. if the valu e is set as 0, then the u nder batte ry
voltage is disable d.
4) Generator alarm paramete rs
No Parame te r Range Notes
(de faults)
Rated frequ ency mu l ti ply ing by this valu e is regarde d as u nder
0-200% ove r frequ ency alarm valu e. When the Freq is highe r than the
1 Ove r freq alarm (114% ) valu e and come s into ove r freq de lay bu t still highe r (emergency
fau lts de lay), then ove r frequ ency alarm s.I f the valu e is set as
200, then the alarm is disable d.
Rated frequ ency mu l ti ply ing by this valu e is regarde d as u nder
Under freq 0-200% frequ ency alarm valu e. When the Freq is low er than the valu e
2 alarm (80%) and come s into u nder freq de lay bu t still low er (normal fau lts
de lay), then u nder frequ ency alarm s.I f the valu e is set as 0, then
the alarm is disable d.
Rated voltage mu l ti ply ing by this valu e is regarde d as ove r
Ove r voltage 0-200% voltage alarm valu e. When the voltage is highe r than the valu e
3 alarm (120% ) and come s into ove r voltage de lay bu t still highe r (normal fau lts
de lay), then ove r voltage alarm s.I f the valu e is set as 200, then the
alarm is disable d.
Rated voltage mu l ti ply ing by this valu e is regarde d as u nder
Under voltage 0-200% voltage alarm valu e. When the voltage is low er than the valu e
4 alarm (80%) and come s into u nder voltage de lay bu t still low er (normal fau lts
de lay), then u nder voltage alarm s.I f the valu e is set as 0, then the
alarm is disable d.
Rated cu rrent mu l ti ply ing by this valu e is regarde d as ove r
Cu rre nt ove r- 0-200% cu rrent alarm valu e. When the cu rrent is highe r than the valu e
5 load alarm (100% ) and come s into ove r cu rrent de lay bu t still highe r (ove r cu rrent
fau lts de lay), then ove r cu rrent alarm s.I f the valu e is set as 200,
then the alarm is disable d.
5) Output/input setting
No Parameter Range Notes
(de faults)
Programmable 0-11 0. Disable.
1 ou tpu t ( 7. Idle speed 1. Public warning output: whe nthere is any warning
1（Functional of control ) ou tpu t.
PI N 15） 2. Public alarm output: whe n there is any alarm ou tpu t,
Programmable alarm lock sti ll revertback.
2 ou tpu t 0-11 3. Pre he at mode 1: pre he at be fore start.
2（Functional of (12. E.S.T. hold) 4. Fue l output: ou tpu t once gens starts and off ti ll stable .
PI N 16） 5. Crank output: ou tpu t once crank ing.
3 Programmable 0-11 6. Choke control : choke will be starte d afte r crank su ccess
ou tpu t (2.Publi c alarm and off afte r de lay. No ou tpu t whe n the Temp. is highe r
3（Functional of output) than 40℃
PI N 17） 7. Idle speed control : u sed for speed control ler, there is no
ou tpu t u nder idl e bu t ou tpu t u nder high speed.
8. Gens load: there is continu ou s ou tpu t once the
conditions can be meet, which can control the switch with
load.
9. High speed control : The ou tpu t is valid afte r idl e de lay is
complete d, and the ou tpu t is invalid afte r high-spe ed heat
dissipation.
10. Fan Control : u sed to control radiator electricalfan.
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 there is ou tpu t whe nthe pre set Tem p. is highe r than "
Tem p. for Fan open " and no ou tpu t whe n the pre set Tem p.
is low er than "Tem p. for Fan cl ose".
11. E.S.T. hold: shu tdown ou tpu t, itis u sed for gens
withstop solenoid. whe n the setting valu e of shu tdown
de lay is ove r, then it is off.
0. Disable.
1. Re mote start switch input.
2. Low oil pre ssu r e alarm switch inpu t.
3. High Tem p. alarm switch inpu t.
4. Low water level alarm switch inpu t.
5. Low fu el level warning switch inpu t.
Programmable 6. Low fu el level alarm switch inpu t.
inpu t 0-10(1. Re mote 7. External instant warning inpu t.
4 1（Functional of start) 8. External instant alarm inpu t.
PI N 6） 9. High Tem p. cooling and Stop Inpu t : When the signal is
valid and the generator is in normal operation, if there is a
high Tem p. alarm , the control ler will stop the generator afte r
high-spe ed heat dissipation de lay; whe nthe signal is invalid,
if there is a high Tem p. alarm , the control ler will stop
dire ctly.
10. Re se rvefor switching inpu t
0. Disable.
1. Re mote start switch inpu t.
2. Low oil pre ssu r e alarm switch inpu t.
3. High Tem p. alarm switch inpu t.
4. Low water level alarm switch inpu t.
5. Low fu el level warning switch inpu t.
6. Low fu el level alarm switch inpu t.
7. External instant warning inpu t.
8. External instant alarm inpu t.
9. High Tem p. cooling and Stop Inpu t : When the signal is
valid and the generator is in normal operation, if there is a
Programmable high Tem p. alarm , the control ler will stop the generator afte r
high-spe ed heat dissipation de lay; whe nthe signal is invalid,
5 inpu t 0-21 if there is a high Tem p. alarm , the control ler will stop
2（Functional of (0. Disable) dire ctly.
PI N 7） 10. Re se rvefor switching inpu t
11. Fu e l level sensor SGH
12. Fu e l level sensor SGD
13. Fu e l level sensor MEBAY 150
14. Fu e l level sensor VDO ohm 10-180
15. Fu e l level sensor VDO TUBE 90-0
16. Fu e l level sensor US ohm 240-33
17. Fu e l level sensor GM ohm 0-90
18. Fu e l level sensor GM ohm 0-30
19. Fu e l level sensor Ford(73-10 )
20. Fu e l level sensor ZP61 -1 0
21. Sel f-defi ne fu el level sensor
0. Disable.
1. Re mote start (on load).
2. Low oil pre ssu r e alarm switch inpu t.
3. High Tem p. alarm switch inpu t.
Programmable 4. Low water level alarm switch inpu t.
inpu t 0-23(11. Oil 5. Low fu el level warning switch inpu t.
6 3（Functional of pre ssure sensor 6. Low fu el level alarm switch inpu t.
PI N 8） VDO 0-10Bar) 7. External instant warning inpu t.
8. External instant alarm inpu t.
9. High Tem p. cooling and Stop Inpu t : When the signal is
valid and the generator is in normal operation, if there is a
high Tem p. alarm , the control ler will stop the generator afte r

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 high-spe ed heat dissipation de lay; whe nthe signal is invalid,
if there is a high Tem p. alarm , the control ler will stop
dire ctly.
10. Re se rvefor switching inpu t
11. Oil pre ssure sensor VDO 0-10Bar
12. Oil pre ssu r e sensor MEBAY-00 3B
13. Oil pre ssu r e sensor SGH
14. Oil pre ssu r e sensor SGD
15. Oil pre ssu r e sensor SGX
16. Oil pre ssu r e sensor CURTIS
17. Oil pre ssu r e sensor DATCON 10Bar
18. Oil pre ssu r e sensor VOLVO-EC
19. Oil pre ssu r e sensor 3015 237
20. Oil pre. sensor WEICHAI 0-0.6M Pa
21. Oil pre. sensor GENCON 0-10Bar
22. Sel f-defi ne oil pre ssu r e sensor
0. Disable.
1. Re mote start (on load).
2. Low oil pre ssu r e alarm switch inpu t.
3. High Tem p. alarm switch inpu t.
4. Low water level alarm switch inpu t.
5. Low fu el level warning switch inpu t.
6. Low fu el level alarm switch inpu t.
7. External instant warning inpu t.
8. External instant alarm inpu t.
9. High Tem p. shu tdown disable d: When the signal is valid
and the generator is in normal operation, if there is a high
Tem p. alarm , the control ler will stop the generator afte r high
-speed heat dissipation de lay; whe nthe signal is invalid, if
Programmable 0-24 there is a high Tem p. alarm , the control ler will stop dire ctly.
7 inpu t (11.Temp. 10. Re se rvefor switching inpu t
4（Functional of sensor VDO 40- 11. Tem p. sensor VDO 40-120℃
PI N 9） 120℃)
12. Tem p. sensor MEBAY-00 1B
13. Tem p. sensor SGH
14. Tem p. sensor SGD
15. Tem p. sensor SGX
16. Tem p. sensor CURTIS
17. Tem p. sensor DATCON
18. Tem p. sensor VOLVO-EC
19. Tem p. sensor 3015 238
20. Tem p. sensor PT10 0
21. Tem p. sensor MEBAY-Mie r
22. Tem p. sensor WEICHAI 40-120℃
23. Tem p. sensor GENCON 40-120℃
24. Sel f-defi ne Tem p. sensor
6) LCD setting
Range
No Parame te r (de faults) Notes
Start scree n 0-20.0 s
1 display (5.0s) Start scree n display ti me,0: No-display.

5.0-60 00.0 s LCD light will be cl osed au tomatically withou t any bu tton
2 Sav ing mode (600. 0s) pre ssed afte r de lay.I fsetting as 200. 0s, back light always
lighted.
3 Homing display 5.0-60 0.0s The ti me whe n the page reverts back to the home page .If
(600. 0s) setting as 600. 0s: disable d.
LOGO de lay 5.0-60 00.0s Start scree n will be opened withou t any bu tton pre ssed
4 display u nder (6000 .0s) afte r de lay.I fsetting as 6000 .0s:disable d.
standby
7) Sel f-defi ne curve
No Parame te r Notes

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1 Sel f-defi ne oil pre ssu r e Sensor cu rve can be User-de fined by pane l bu ttons, resi stance
cu rve and according valu e shou ld be inpu t,MAX 15 grou ps ,MIN 2
2 Sel f-defi ne Tem p. cu rve grou ps.
3 Sel f-defi ne fu el level cu rve
Rule : resi stance should be input from small to large .
u Engine flywhee lte eth automatic adjustment
1) Crank disconnect mu st be set to “RPM /Frequ ency” or “RPM /Frequ ency/OilPre ssu re”.
2) In manu al mode, Start the generator set.

3) At the sam e ti me, pre ss and for more than 0.5 seconds, the control ler will
au tomatically calcu late and sav e the nu mber of flywhee l te eth according to the generati on
frequ ency and generator poles.
4) After calcu lating and sav ing the nu mber of flywhee lte eth su ccessfu l ly, the control ler show s:
" Flywheel xxx te eth,saved su ccessfu l ly!"
5. Typical diagram

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 Notes: Please don’t move batte ry du ring ru nning statu s or it may cau se the control ler
broke n.

Warning: the secondary CT can not be opened under current loadi ng, or the high voltage
may cause damage and safety problem for work ers.

Notes:
1. All rights rese rved. No part of this du plication may be reprodu ced in any material
form(i nclu ding photocopying or storing in any mediu m by electronicmeans or others) withou t
the writtenpe rmission of the copyright holder.
2. MEBAY Technol ogy rese rves the rights to change the contents of this docu ment withou t prior
notice.
3. This manu al is only for the qu ick operation, ple ase read the specific standard manu al for
refe rence.