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Incident
Analysis
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ICAM INVESTIGATION GUIDELINE
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CONTENTS
PURPOSE ............................................................................................................4
SCOPE ................................................................................................................4
USING THE GUIDELINE ........................................................................................5
OBJECTIVES ........................................................................................................6
THE 7-STEP INVESTIGATION PROCESS ..................................................................7
STEP 1: IMMEDIATE ACTIONS ...................................................................9
Emergency response and securing the site
Appointing the team
Mobilising to site
STEP 2: INVESTIGATION PLANNING ......................................................... 10
Overview by management
Authorisation to enter the site
Site visit
Planning meeting
STEP 3: DATA COLLECTION ...................................................................... 13
Data categories
STEP 4: DATA ORGANISATION ................................................................. 21
Requirements for data organising
Timeline Chart and the 5 Whys Process
STEP 5: ICAM ANALYSIS ..........................................................................26
Constructing an ICAM Chart
Step 5.1 Classify the contributing factors
and underlying causes
Step 5.2 Transferring contributing factors
and underlying causes to the ICAM Chart
Step 5.3 Validate the organisational factors
against the incident
STEP 6: PREVENTIVE AND CORRECTIVE ACTIONS ....................................55
Developing recommendations
Hierarchy of controls
Payoff Matrix
CONCLUDING THE INVESTIGATION - Steps 1 - 6........................................59
STEP 7: REPORT THE FINDINGS ...............................................................60
Minimum report requirements
Bow Tie analysis
Lessons learnt
DEFINITIONS .....................................................................................................63
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ICAM INVESTIGATION GUIDELINE
PURPOSE
This guideline has been prepared to provide advice in
completing incident investigations for Health, Safety,
Environment and Community (HSEC) incidents. It
outlines the BHP Billiton investigation process that
examines the causes and contributing factors leading to
these events.
SCOPE
It is a requirement that an ICAM investigation and
report be completed following all actual and potential
significant HSEC incidents for all BHP Billiton controlled
sites and activities. However with potential incidents
the responsible line manager can determine the
formality of the investigation ensuring it is consistent
with the HSEC Reporting Manual requirements. In all
cases the findings of the ICAM shall be included in the
report.
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USING THIS GUIDELINE
The information in this guideline is arranged in seven
steps that guide the user through an investigation.
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ICAM INVESTIGATION GUIDELINE
OBJECTIVES
The objectives of incident investigations using this
guideline are to:
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THE 7-STEP INVESTIGATION PROCESS
1. 2.
Immediate Investigation Supporting
Actions Planning
Documentation
4. 3. Toolkits
Data Data 28 - 34
Organisation Collection
5. 6. 7.
ICAM Preventive Report the
Analysis and Corrective Findings
Actions
Figure 1
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MINICAM
INCIDENT
ICAM INVESTIGATION
INVESTIGATION
GUIDELINE
GUIDELINE
GUIDE
Investigation flowchart
The diagram illustrates how the steps contribute towards achieving the desired
outcome to prevent a repeat or similar incident in the future.
1. Immediate Actions
ELAPSED TIME OF INCIDENT INVESTIGATION
2. Investigation Planning
Data Collection
3. Data Collection
Contributing
Factors
6. Preventive and
and
Corrective Actions Underlying
Causes PAYOFF
MATRIX
7. Report the Findings
PRIORITISED PREVENTIVE
AND CORRECTIVE ACTIONS
Figure 2
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pg8
STEP 1: IMMEDIATE ACTIONS
Emergency response and securing the site
Mobilising to site
Overview by management
When the investigation team is assembled at the
site the team leader shall schedule a meeting of the
investigation team and arrange for a presentation
from the site management. The presentation by site
management is not to be used to draw preliminary
conclusions. The meeting facilitator (normally the
team leader) must ensure that the presentation is used
to brief the investigation team on:
• An overview of operations
• The known sequence of events
• The site management should hand over to the
investigation team any photographs, data
collected or pertinent facts
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Site visits
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ICAM INVESTIGATION GUIDELINE
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STEP 3: DATA COLLECTION
Data categories – refer to HSEC Toolkit 30 – Data
Collection
• People
• Environment
• Equipment
• Procedures and Documents
• Organisation
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ICAM INVESTIGATION GUIDELINE
People Interview
Witnesses
P Relevant people
Written Witness Form
Observation
involved
Environment Observation/Review
Weather Inspection/
E Workplace Photography
Incident Scene Re-enactment*
Equipment Inspection
E Vehicles, plant, tools, Testing
infrastructure etc. Operation
Procedures and
Documents
Existing maps, charts,
P documents, reports,
Review/Comparison
procedures, JSA/JHA,
photographs etc.
Organisation
Anything that pertains
O to the BHP Billiton Review/Comparison
HSEC Management
Standards
Figure 3
*Caution: If it is necessary to re-enact the incident,
be sure that the team does not generate another incident.
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DATA CATEGORY: PEOPLE
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ICAM INVESTIGATION GUIDELINE
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DATA CATEGORY: EQUIPMENT
• Operating manuals/procedures
• Maintenance programs/records
• Condition monitoring
• Operating history
• Modifications/changes to equipment design,
settings and functionality
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ICAM INVESTIGATION GUIDELINE
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Drawings and Sketches - These may be used in addition
to photographs and can be especially useful when it
is necessary to illustrate movements e.g. personnel
location or vehicle movements before and during an
incident. Record distances, directions, dimensions and
other relevant factors.
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ICAM INVESTIGATION GUIDELINE
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STEP 4: DATA ORGANISATION
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ICAM INVESTIGATION GUIDELINE
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Develop the 5 Whys process chart and label the final
answer of each branch as ‘Y’ or ‘N’ where ‘Y’ indicates
that the item is a contributing factor and ‘N’ indicates
a non-contributing factor. Contributing factors are then
linked to the relevant ICAM Categories as discussed in
Step 5, page 26. Refer to HSEC Toolkit 31.
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ICAM INVESTIGATION GUIDELINE
Uncontrolled
vehicle ran into Vehicle parked
intersection on hill
Child released
Outside of N
owners home
hand brake
Did not
understand the Vehicle left
consequence unlocked
Not trained or
experienced in
Routinely Y
left unlocked
operating vehicles
Too young N
to drive
Contributing Factors
Y = Within organisations control
N = Beyond organisations control
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Step 5.1 Classify the contributing factors and underlying
causes
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ICAM INVESTIGATION GUIDELINE
ICAM Categories and Factors Chart
Organisational Task/WorkTask/Environmental
Environment
Factors* Factors Conditions
Community Development
OS09: Design, Construction TW17: Pressure
and Commissioning TW18: Gas dust or fumes
OS10: Operations and TW19: Radiation
Maintenance TW20: Chemical
OS11: Suppliers, Contractors TW21: Training
and Partners TW22: Wildlife
OS12: Stewardship TW23: Surface Gradient/ Conditions
OS13: Incident Reporting Human Factors
and Investigation HF01: Complacency/ motivation/ attitude
OS14: Crisis and Emergency HF02: Drugs / Alcohol influence
Management HF03: Fatigue
OS15: Monitoring, Audit and HF04: Time/productivity pressures
Review HF05: Peer pressure/supervisory example
HF06: Physical/ mental capabilities
HF07: Physical/ mental stress
HF08: Personal issues
HF09: Distraction/pre-occupation
HF10: Competency/ Experience/ Skill for task
HF11: Poor/ inadequate communications
HF12: Tolerance of Violations
HF13: Change of routine
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Hierarchy of Absent/Failed Defences
Defence Defence
Definition
Category Example
Figure 6
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ICAM INVESTIGATION GUIDELINE
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Identify the Task/Environmental Conditions
• Workplace Factors
• Human Factors
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ICAM INVESTIGATION GUIDELINE
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Organisational Factors
BHP Billiton HSEC Management Standards
Standard 1 Leadership and Accountability
Legal Requirements, Commitments and
Standard 2
Document Control
Standard 3 Risk and Change Management
Standard 4 Planning, Goals and Targets
Standard 5 Awareness, Competence and Behaviour
Standard 6 Health and Hygiene
Communication, Consultation and
Standard 7
Participation
Business Conduct, Human Rights and
Standard 8
Community Development
Standard 9 Design, Construction and Commissioning
Standard 10 Operations and Maintenance
Standard 11 Suppliers, Contractors and Partners
Standard 12 Stewardship
Standard 13 Incident Reporting and Investigation
Standard 14 Crisis and Emergency Management
Standard 15 Monitoring, Audit and Review
Figure 7
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ICAM INVESTIGATION GUIDELINE
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Standard 1: Leadership and Accountability
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ICAM INVESTIGATION GUIDELINE
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Standard 3: Risk and Change Management
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ICAM INVESTIGATION GUIDELINE
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Standard 5: Awareness, Competence and Behaviour
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ICAM INVESTIGATION GUIDELINE
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Standard 7: Communication, Consultation and
Participation
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ICAM INVESTIGATION GUIDELINE
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Standard 9: Design, Construction and Commissioning
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ICAM INVESTIGATION GUIDELINE
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Standard 11: Suppliers, Contractors and Partners
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ICAM INVESTIGATION GUIDELINE
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Standard 13: Incident Reporting and Investigation
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ICAM INVESTIGATION GUIDELINE
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Standard 15: Monitoring, Audit and Review
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Once the facts have been classified into one of the following ICAM categories, the investigation team can transfer
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all but the non-contributing facts to an ICAM chart.
• Absent/Failed Defences
• Individual/Team Actions
• Task/Environmental Conditions
• Organisational Factors (aligned with the BHP Billiton HSEC Management Standards)
• Non-contributing Factors
The workflow diagram, figure 8 below, shows how the ICAM Chart is constructed. Once the facts have been
transferred to the ICAM Chart the team should arrange them so that the relationships between the categories can
be shown, however this is not always necessary. The following illustration is a real example of an incident within
the company.
Is this a "No"
Contributing Issue remains as part
Factor or underlying of initial findings and
cause
is documented
"Yes" Add item to ICAM Chart under correct heading
Organisational Task/
Individual/team Absent/
Factors Environmental Incident
Actions Failed Defences
Conditions
ICAM
11 Strong customer Customer requests
truck location No formalised
focus motivation safe working
practice/procedure
Operator customer for operating near
Chart
focused powerlines
3 Site access
assessment Unique site access
procedures less than problems
adequate Truck-crane placed No JSA or take-two
in location where as a common work
crane working practice
3 Management of position could result
risk associated with in contact with
working around powerlines
Common to work
powerlines near powerlines
Truck-crane
5 Lack of training Desensitisation to No physical or driver
in JSA or Take-2 hazard "exclusion" barriers operates
hazard assessment to prevent vehicle/ the crane
techniques crane proximity to in vertical
Figure 8
the powerlines position near
overhead
5 Lack of Confined area of powerlines
knowledge, access operation for crane and is
to training in load + electrocuted
unload guidelines Operator not aware
Confined and uneven of electricity ability
work area and Crane operated to to jump air gap
10 Work procedures position for operator vertical position in
and practices not close proximity to
subject to review powerlines
and audit
Driver distraction No observer to
watch proximity to
10 Truck-crane safe powerlines
working procedures Crane arm working
not in place zone encroaches
hazard zone
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ICAM INVESTIGATION GUIDELINE
Conclusion
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STEP 6: PREVENTIVE AND CORRECTIVE
ACTIONS
Developing recommendations
The investigation shall identify recommendations for
preventive and corrective actions. This is achieved
by addressing all absent or failed defences and
organisational factors identified by the ICAM analysis.
Not all contributing factors and underlying causes can
be completely eliminated, and some may be eliminated
only at a prohibitive cost.
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ICAM INVESTIGATION GUIDELINE
Hierarchy of controls
Figure 9
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Eliminate, substitute and redesign are preferred control
options as they remove the hazard so that other
controls are redundant. Administrative and Personal
Protective Equipment (PPE) provide interim controls in a
planned programme to eliminate or reduce a particular
risk or may be used to supplement other control
methods. However, they are not the preferred control
measures. Refer to HSEC Toolkit 33 – Preventive and
Corrective Actions.
Payoff Matrix
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The Matrix is divided into four quadrants and labelled:
PAYOFF MATRIX
HARD Task/Work
Q4 Q3 Factors
Environment
Difficult to justify Difficult change
Ease of
Implementation
Q2 Q1
Easy to do Must do
EASY
LOW HIGH
Payoff/Impact
/Risk Reduction
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Concluding the Investigation – Steps 1 – 6
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ICAM INVESTIGATION GUIDELINE
• Executive Summary
• Incident Description
• Contributing Factors and Underlying Causes
• Key Findings
• Conclusions and Observations
• Recommendations
• Corrective Action Plan
• Report Sign-off
• Timeline Chart
• ICAM Chart
• Key Learnings
• Appendices
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Bow Tie analysis
The Bow Tie methodology can be used for
communicating the findings of incidents in a simple
model. Figure 11 on page 62 shows an example of
a Bow Tie analysis from an incident at a mining
operation.
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ICAM INVESTIGATION GUIDELINE
Community Outrage
Equipment Damage
Lost Production
Single Fatality
Outcomes
Emergency Response
Underlying Causes that would
have mitigated the outcomes
Contributing Factors and
PPE
Trip Mechanism
Electrocuted
Incident
Driver
Isolation Procedure
Figure 11
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DEFINITIONS
Absent/Failed Defences: The last minute measures which did not prevent
the outcome of the incident or mitigate/reduce its consequences.
Incident: Any occurrence that has resulted in, or has the potential
to result in (i.e. a near miss), adverse consequences to people, the
environment, property, reputation or a combination of these. Significant
deviations from standard operating procedures are also classed as an
‘incident’. Ongoing conditions that have the potential to result in
adverse consequences are considered to be incidents.
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ICAM INVESTIGATION GUIDELINE
Terms of Reference: The agreed scope and boundary within which the
investigation should take place.
5 Whys: The process of probing into the reasons for an event having taken
place by interrogating responses to their logical conclusion. Asking “why”
five times assists in identifying underlying causes.
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NOTES
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ICAM INVESTIGATION GUIDELINE
NOTES
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NOTES
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68 bhpbilliton.com
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