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LIFEPAK® 1000 Defibrillator

Service Manual
1

By Mark Spaw at 5:22 pm, Apr 04, 2007

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LIFEPAK 1000 Defibrillator/Monitor Table of Contents

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Preface Safety Device Operating


Description Instructions

Modes of Performance Instrument Troubleshooting


Operation Inspection Calibration

Preventive Battery Replacement Index


Maintenance Maintenance Procedures

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LIFEPAK 1000 Defibrillator/Monitor Section Contents

Preface This service manual describes how to maintain, test, troubleshoot, and repair the
LIFEPAK 1000 defibrillator. A separate publication, the LIFEPAK 1000
Defibrillator Operating Instructions, is for use by physicians, clinicians, and
emergency care providers. The operating instructions provide step-by-step
instructions as well as operator-level testing and maintenance.
Click any of the links below to jump to a topic in this section.
Trademarks
Using Adobe Reader
Navigating Through the Manual
Service Personnel Qualifications
Contacting Medtronic
Responsibility for Information
Device Tracking
Service Information
Warranty Information
Glossary
Acronyms
(Continued on next page)

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LIFEPAK 1000 Defibrillator/Monitor Section Contents

Trademarks
LIFEPAK and FAST-PATCH are registered trademarks of Medtronic Emergency
Response Systems, Inc.
ADAPTIV, CODE SUMMARY, QUIK-COMBO, REDI-PAK, Shock Advisory
System, CODE-STAT and PARTLINE are trademarks of Medtronic Emergency
Response Systems, Inc.
Medtronic is a registered trademark of Medtronic, Inc.
Microsoft and Windows are registered trademarks of Microsoft Corporation in
the US and/or other countries.
Adobe and Acrobat are registered trademarks of Adobe Systems Incorporated.
Tektronix is a registered trademark of Tektronix Incorporated.
QED-6 and Dale601 are trademarks of Fluke Biomedical Corporation.
© 2006 Medtronic Emergency Response Systems, Inc. All rights reserved.
MIN 3206072-000 / CAT. ??????

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LIFEPAK 1000 Defibrillator/Monitor Preface

Using Adobe Reader 1-5

Accessing Adobe This service manual opens in Adobe® Reader, which is included on this
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access ADOBE READER HELP in the HELP menu.
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LIFEPAK 1000 Defibrillator/Monitor Preface

Navigating Through the Manual 1-6

Blue text indicates a hyperlink. Click a link to jump to that topic or page. Click
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LIFEPAK 1000 Defibrillator/Monitor Preface

Service Personnel Qualifications 1-7

Service technicians must be properly qualified and thoroughly familiar with the
operation of the LIFEPAK 1000 defibrillator. They must meet at least one of the
following requirements (or the equivalent):
■ Associate of Applied Science, with an emphasis in biomedical electronics.
■ Certificate of Technical Training, with an emphasis in biomedical electronics.
■ Equivalent biomedical electronics experience.

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LIFEPAK 1000 Defibrillator/Monitor Preface

Contacting Medtronic 1-8

Medtronic Emergency Response Systems


11811 Willows Road Northeast
Redmond, WA 98052-2003 USA
Telephone: 1.425.867.4000
Toll Free (USA only): 1.800.442.1142
Fax: 1.425.867.4121
Internet: www.medtronic-ers.com
www.medtronic.com

Medtronic Europe S.A.


Medtronic Emergency Response Systems
Rte du Molliau 31
Case postale 84
1131 Tolochenaz
Switzerland
Telephone: 41.21.802.7000
Fax: 41.21.802.7900

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LIFEPAK 1000 Defibrillator/Monitor Preface

Responsibility for Information 1-9

This service manual describes the methods required to maintain, test, and repair
the LIFEPAK 1000 defibrillator. This manual does not address the operation of
the LIFEPAK 1000 defibrillator. Qualified service personnel must consult both
the LIFEPAK 1000 Defibrillator Operating Instructions and this service
manual to obtain a complete understanding of the use and maintenance of the
device.
It is the responsibility of our customers to ensure that the appropriate person(s)
within their organization has access to the information in this service manual,
including any warnings and cautions used throughout the manual.

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LIFEPAK 1000 Defibrillator/Monitor Preface

Device Tracking 1-10

General Device It is important to maintain accurate records of defibrillator location within your
Tracking Information facility or system. Maintenance of such records eases the process of locating
defibrillators should it be necessary to modify them. Defibrillators should be
tracked by both the manufacturer’s part number and serial number. Internal
asset or tracking numbers may also be useful in maintaining adequate control of
defibrillators.

Device Tracking The U.S. Food and Drug Administration requires defibrillator manufacturers and
!USA
distributors to track the location of their defibrillators. If your device has been
sold, donated, lost, stolen, exported, or destroyed, or if it was not obtained
directly from Medtronic, please notify the device-tracking coordinator at
1.800.426.4448.

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LIFEPAK 1000 Defibrillator/Monitor Preface

Service Information 1-11

Before attempting to clean or repair any assembly in the LIFEPAK 1000


defibrillator (device), the service technician should be familiar with the
information provided in the Preventive Maintenance section of this manual.
A qualified service technician should inspect any device that has been
dropped, damaged, or abused to verify that the device is operating within
performance standards listed in the Performance Inspection Procedure (PIP),
and that the leakage current values are acceptable.
Replacement procedures for the LIFEPAK 1000 defibrillator are limited to
those items accessible at the subassembly level. Replacements and
adjustments must be made by qualified service personnel. Replacements at the
subassembly level simplify repair and servicing procedures and help ensure
correct device operation and calibration.
To obtain Medtronic service and maintenance for your device, contact your local
service or sales representative. In the USA, call Medtronic Emergency Technical
Service at 1.800.442.1142. Outside the USA, contact your local Medtronic
representative. When you call Medtronic to request service, provide the following
information:
■ Model number and part number
■ Serial number
■ Observation of the problem that led to the call

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LIFEPAK 1000 Defibrillator/Monitor Preface

Warranty Information 1-12

Refer to the product warranty statement included with your LIFEPAK 1000
defibrillator. For duplicate copies, contact your local Medtronic representative.

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LIFEPAK 1000 Defibrillator/Monitor Preface

Glossary 1-13

The following are definitions of terms used throughout this service manual.
■ Automated external defibrillator (AED) — The defibrillator uses an ECG
analysis Shock Advisory System™ (SAS) to advise the device operator if
itdetects a shockable or nonshockable rhythm. Refer to Appendix B of the
operating instructions for additional information. Refer to the operating
instructions – Appendix B.
■ ADAPTIV™ Biphasic — Property of the shock waveform generated by the
LIFEPAK 1000 defibrillator. The energy is delivered in the form of a biphasic
truncated exponential (BTE) defibrillation waveform. LIFEPAK biphasic
defibrillators measure the patient’s transthoracic impedance and
automatically adjust the defibrillation waveform current, duration, and
voltage to meet the needs of the individual patient. Patient impedance is
measured whenever defibrillation electrodes are in contact with the patient.
■ CODE SUMMARY™ Report — A summary report that includes the ECG
segments associated with key events such as analysis or shock. For
additional information, refer to the operating instructions – Data
Management.
■ QUIK-COMBO™ ECG electrodes — An electrode system that allows
delivery of defibrillation therapy to the patient.

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LIFEPAK 1000 Defibrillator/Monitor Preface

Glossary (continued) 1-14

■ QUIK-COMBO patient simulator — A combination lead tester/patient cardiac


rhythm simulator. The simulator is designed for use in training clinical
personnel in the operation of the LIFEPAK 1000 defibrillator.
■ REDI-PAK™ preconnect system — A variant of the QUIK-COMBO
defibrillation/ECG electrodes system. The system allows QUIK-COMBO
defibrillation/ECG electrode cable connection without removing the
electrodes from their air-tight sealed pouch until needed.
■ Shock Advisory System™ (SAS) — A computerized ECG analysis system
for use in the detection of a shockable rhythm. For more information about
SAS, refer to the operating instructions – Appendix B.

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LIFEPAK 1000 Defibrillator/Monitor Preface

Acronyms 1-15

The following is a list of acronyms and abbreviations used in this manual.

Term Description
AAMI Association for the Advancement of Medical Instrumentation
ADC Analog-to-digital conversion
AED Automated external defibrillator
Ah Ampere hour
AHA American Heart Association
ANSI American National Standards Institute
BTE Biphasic truncated exponential
BF Electrically isolated, external body connection
BPM Beats per minute
CPR Cardiopulmonary resuscitation
DMM Digital Multimeter
ECG Electrocardiogram

(Continued on next page)

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LIFEPAK 1000 Defibrillator/Monitor Preface

Acronyms (continued) 1-16

Term Description
EMS Emergency Medical Service
ESD Electrostatic discharge
IEC International Electrotechnical Commission
IrDA Infrared Data Association
LCD Liquid crystal display
LED Light-emitting diode
Li/MnO2 Lithium Manganese Dioxide (battery)
NSR Normal sinus rhythm
NVRAM Non-volatile random-access memory
PC Personal computer
PCB Printed circuit board
PIP Performance inspection procedure
RISC Reduced instruction set computer

(Continued on next page)

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LIFEPAK 1000 Defibrillator/Monitor Preface

Acronyms (continued) 1-17

Term Description
RTC Real-time clock
SAS Shock Advisory System
SSD Static-sensitive device
TCP Test and calibration procedure
VF Ventricular fibrillation
VT Ventricular Tachycardia
μA MicroAmpere

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LIFEPAK 1000 Defibrillator/Monitor Section Contents

Safety This section describes the general safety conventions, terms, and symbols used
22

in this service manual or on the LIFEPAK 1000 defibrillator. This information is


intended to alert service personnel to recommended precautions in the care,
use, and handling of this medical device.
Terms
General Warnings and Cautions
Symbols

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LIFEPAK 1000 Defibrillator/Monitor Safety

Safety 2-2

Terms The following terms are used in this service manual or on the various
configurations of the LIFEPAK 1000 defibrillator. Familiarize yourself with their
definitions and significance.
Danger: Immediate hazards that will result in serious personal injury or death.
Warning: Hazards or unsafe practices that could result in serious personal
injury or death.
Caution: Hazards or unsafe practices that could result in device or property
damage.
Note: Points of particular interest for more efficient or convenient device
operation; additional information or explanation concerning the
subject under discussion.

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LIFEPAK 1000 Defibrillator/Monitor Safety

Safety 2-3

General Warnings and The following are general warning and caution statements. Keep these warnings
Cautions and cautions in mind when working with the LIFEPAK 1000 defibrillator.
Additional specific warnings and cautions appear throughout this service manual
and the LIFEPAK 1000 Defibrillator Operating Instructions.

WARNINGS!
Shock hazard. The defibrillator delivers up to 360 joules of electrical
energy. Unless properly used as described in these operating instructions,
this electrical energy may cause serious injury or death. Do not attempt to
operate this device unless thoroughly familiar with these operating
instructions, and the function of all controls, indicators, connections, and
accessories.
Shock hazard. Do not disassemble the defibrillator. It contains no
responder-serviceable components and dangerous high voltages may be
present. Contact authorized service personnel for repair.
Shock or fire hazard. Do not immerse any portion of this device in water or
other fluids. Avoid spilling any fluids on device or accessories. Do not
clean with ketones or other flammable agents. Do not autoclave or sterilize
this device or accessories unless otherwise specified.

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LIFEPAK 1000 Defibrillator/Monitor Safety

Safety 2-4

General Warnings and Possible fire or explosion. Do not use this device in the presence of
Cautions (continued) flammable gases or anesthetics. Use care when operating this device
close to oxygen sources (such as bag-valve-mask devices or ventilator
tubing). Turn off gas source or move source away from patient during
defibrillation.
Possible electrical interference with device performance. Equipment
operating in close proximity may emit strong electromagnetic or radio
frequency interference (RFI) which could affect the performance of this
device. RFI may result in improper device operation, distorted ECG or
failure to detect a shockable rhythm. Avoid operating the device near
cauterizers, diathermy equipment, cellular phones, or other portable and
mobile RF communications equipment. Maintain equipment separation of
at least 1.2 m (4 ft) and do not rapidly key EMS radios on and off. Contact a
technical support representative if assistance is required.
Possible electrical interference. Using cables, electrodes, or accessories
not specified for use with this device may result in increased emissions or
decreased resistance to electromagnetic interference which could affect
the performance of this device or of equipment in close proximity. Use
only parts and accessories specified in these operating instructions.

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LIFEPAK 1000 Defibrillator/Monitor Safety

Safety 2-5

General Warnings and Possible electrical interference. This defibrillator may cause
Cautions (continued) electromagnetic interference (EMI) especially during charge and energy
transfers. EMI may affect the performance of equipment operating in close
proximity. Verify the effects of defibrillator discharge on other equipment
prior to using defibrillator in an emergency situation, if possible.
Possible device shutdown. Always have access to a spare, fully-charged,
properly maintained battery. Replace the battery when the device displays
a low battery warning.
Possible improper device performance. Using other manufacturers’
cables, electrodes, or batteries may cause the device to perform
improperly and invalidates the safety agency certification and may
invalidate the warranty. Use only the accessories specified in these
operating instructions.

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LIFEPAK 1000 Defibrillator/Monitor Safety

Safety 2-6

General Warnings and Safety risk and possible equipment damage. Monitors, defibrillators, and
Cautions (continued) their accessories (including electrodes and cables) contain ferromagnetic
materials. As with all ferromagnetic equipment, these products must not
be used in the presence of the high magnetic field created by a Magnetic
Resonance Imaging (MRI) device. The high magnetic field created by an
MRI device will attract the equipment with a force sufficient to cause death
or serious personal injury to persons between the equipment and the MRI
device. This magnetic attraction may also damage the equipment. Skin
burns will also occur due to heating of electrically conductive materials,
such as patient leads. Consult the MRI manufacturer for more information.

CAUTION!
Possible equipment damage. This device may be damaged by mechanical
or physical abuse such as immersion in water or by dropping the device. If
the device has been abused, remove it from use and contact qualified
service personnel.

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LIFEPAK 1000 Defibrillator/Monitor Safety

Safety 2-7

Symbols The following symbols may be found in this service manual or on the LIFEPAK
1000 defibrillator and its accessories. Some symbols may not be relevant to your
device or used in every country.

Defibrillation-protected. Type BF patient connection

Attention. Consult accompanying documents

Warning. High voltage

Type BF patient connection

Menu button

Battery status symbol

Install By Nonrechargeable battery: Install By date shown: yyyy-mm-dd

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LIFEPAK 1000 Defibrillator/Monitor Safety

Safety 2-8

Symbols (continued)
Service symbol

OK Symbol indicating self-test completed successfully

Safety Class II equipment (reinforced insulation)

LOT YYWW Lot number (batch code)

Electrodes: Use By date shown: yyyy-mm-dd or yyyy-mm

This end up

Fragile/breakable
Handle with care

Protect from water

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LIFEPAK 1000 Defibrillator/Monitor Safety

Safety 2-9

Symbols (continued)
Single use only

Mark of conformity according to the European Medical Device


0123 Directive 93/42/EEC. Refer to the LIFEPAK 1000 Product CD
for the Declaration of Conformity/Electromagnetic Compatibility
Guidance booklet.

Canadian Standards Association certification for Canada and


the United States

Cable Connector

!USA
For USA audiences only

YYYY Date of manufacture

Power On/Off

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LIFEPAK 1000 Defibrillator/Monitor Safety

Safety 2-10

Symbols (continued)
Shock button

Symbol indicating location of battery compartment


Recommended storage temperature: 15° to 35°C (59° to 95°F).
Storage at extreme temperatures of -30° and 60°C (-22° and
140°F) is limited to seven days. If storage at these temperatures
exceeds one week, the electrode shelf-life will be reduced.

Relative humidity range 5% to 95%

Do not place near an open flame

Do not crush, puncture, or disassemble battery

Radio frequency transmitter

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LIFEPAK 1000 Defibrillator/Monitor Safety

Safety 2-11

Symbols (continued)
Nonrechargeable battery

Refer to instructions for disposal procedure


Do not dispose of this product in the unsorted municipal waste
stream. Dispose of this product according to local regulations.
See http://recycling.medtronic.com for instructions on disposing
of this product.
Infant Child Reduced Energy Electrodes are not compatible with
QUIK-COMBO defibrillation and therapy cables. To use Infant/
Child Electrodes, connect Infant/Child electrodes directly to the
AED.
MIN Manufacturer’s item number
CAT. Catalog number
REF Reorder number

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LIFEPAK 1000 Defibrillator Section Contents

Device
3

This section includes the following topics:


Description Introduction
Physical Description and Features
Ordering Devices, Supplies, and Accessories
Functional Description

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LIFEPAK 1000 Defibrillator Device Description

Introduction 3-2

About the Device The LIFEPAK 1000 defibrillator (device) is a small, lightweight, portable, battery-
powered therapeutic medical device that provides both semiautomatic and
manual defibrillation operation. When clinically indicated, the device enables the
operator to deliver a brief, high-energy pulse of electricity to the patient’s heart.
Operator interaction is required to defibrillate the patient.
The LIFEPAK 1000 defibrillator uses the patented Medtronic Shock Advisory
System (SAS) to analyze the patient's electrocardiographic (ECG) rhythm. A
suspect rhythm alerts the operator with a priority tone and screen message. For
more information about SAS, refer to the operating instructions –
Appendix B.
The LIFEPAK 1000 defibrillator generates a biphasic truncated exponential
(BTE) shock pulse for defibrillation. The standard method of energy delivery is
through self-adhesive QUIK-COMBO ECG electrodes. When using these
disposable defibrillation electrodes (DDEs), internal circuitry continuously
measures the impedance between the electrodes and allows defibrillation only
when the defibrillation electrodes are attached to the patient.

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LIFEPAK 1000 Defibrillator Device Description

Introduction (continued) 3-3

Operation Modes The device operates in one of three modes: manual mode, automated external
defibrillation (AED) mode, and ECG mode. For additional information refer to
Modes of Operation.
Device Primary The device has four primary functions:
Functions ■ Semiautomatic or Manual (AED) defibrillation.
■ Storage of both patient and service data at each event.
■ Heart Rhythm Analysis
– Displays one nondiagnostic ECG waveform.
– Displays a continuous heart rate readout.
– Analyzes the patient’s ECG rhythm for a potentially shockable ryhthm.
■ Service features including calibration and diagnostic functions.

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LIFEPAK 1000 Defibrillator Device Description

Physical Description and Features 3-4

Controls and Indicators For a description of each feature, click the number displayed in the illustration
below.

9 10

8 1

7 2

6 4

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LIFEPAK 1000 Defibrillator Device Description

Physical Description and Features (continued) 3-5

Number Feature Description


1 Readiness The readiness indicator alerts you to the defibrillator’s readiness
indicator status.
Three symbols ( , , ) on the readiness indicator allow you to
determine whether the defibrillator is ready for use or needs
attention.
The following defines each symbol and when each appears.
The SERVICE (wrench) symbol appears when a condition exists
that prevents or could prevent normal defibrillator operation.
The OK symbol indicates that the defibrillator is ready for use.
This symbol is visible only when the defibrillator is OFF.
The BATTERY symbol appears when the defibrillator is OFF.
When one bar is visible in the symbol, the battery is low. If the
BATTERY symbol is empty, the battery is extremely low and the
OK symbol will not appear when the defibrillator is OFF.
2 Speaker Provides audio voice prompts and tones.
3 The ON/OFF key turns the power ON or OFF. The key LED is
illuminated when the defibrillator is ON.

ON/OFF key

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LIFEPAK 1000 Defibrillator Device Description

Physical Description and Features (continued) 3-6

Number Feature Description


4 Pressing the SHOCK key (when flashing) delivers a shock to
the patient.

SHOCK key
5 Used to select operating modes (manual or AED) and to enter
information in setup mode.
MENU key
6 Battery Accommodates a single battery pack.
compartment
7 Two softkeys work in conjunction with the screen, providing a
method of making selections while using the defibrillator.
Softkey Softkey functions vary, depending on the task you are
performing at the time. The current function of each softkey is
identified by the label displayed above it on the screen.
8 IrDA port The Infrared Data Association port provides wireless
communication for transferring data from the defibrillator to a
PC.
9 LCD display Displays pertinent information for use during all modes of
operation.

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LIFEPAK 1000 Defibrillator Device Description

Physical Description and Features (continued) 3-7

Number Feature Description


10 Cable Allows direct connection to therapy electrodes (black), ECG
connector cable (green), infant/child electrodes (pink), and QUIK-
COMBO™ therapy electrodes (gray).

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LIFEPAK 1000 Defibrillator Device Description

Physical Description and Features (continued) 3-8

LCD Display Features


Shock indicator
Heart rate
indicator Battery status
symbol
Message area Elapsed time

ECG waveform

Prompts Enter Manual Mode?


Softkey label

YES NO MENU key

Softkeys

Heart rate indicator — The heart rate indicator displays heart rates between 20
and 300 BPM. This indicator is present only during AED monitoring, in manual
mode, or when the 3-wire ECG cable is used.

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LIFEPAK 1000 Defibrillator Device Description

Physical Description and Features (continued) 3-9

Battery status symbol — When the defibrillator is ON, the battery symbol
appears on the screen indicating the relative level of charge. One bar indicates
the battery is low. When the battery is very low, the symbol is blank and a
REPLACE BATTERY message appears on the screen.
ECG — The ECG appearing on the screen is a nondiagnostic ECG, obtained by
means of the therapy electrodes or the Lead II ECG cable. The presence of an
ECG does not ensure that the patient has a pulse.
Softkey labels — These labels are displayed on the LCD display above the left
and right softkeys and define the function that can be activated by pressing that
softkey (for example, ANALYZE and DISARM).

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LIFEPAK 1000 Defibrillator Device Description

Ordering Devices, Supplies, and Accessories 3-10

The table below summarizes supplies and accessories that are available. For
ordering instructions, refer to Ordering Parts.
Item Description MIN CAT.
QUIK-COMBO™ Electrodes with 3202674 11996-000017
REDI-PAK™ preconnect system
Infant/child reduced energy 3202380 11101-000016
defibrillation electrodes (not
compatible with QUIK-COMBO
defibrillation cable)
Infant/child electrodes starter kit 3202784-004 11101-000017
(English, Dutch, French, German,
Spanish, Italian, Danish, Norwegian,
Finnish, Swedish)
Infant/child electrodes starter kit 3202784-005 11101-000018
(English, Hungarian, Polish, Brazilian
Portuguese, Iberian Portuguese,
Spanish, Korean, Japanese,
Mandarin Chinese)
LIFEPAK 1000 nonrechargeable 3205379-002 11141-000101
lithium manganese dioxide battery
pak

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LIFEPAK 1000 Defibrillator Device Description

Ordering Devices, Supplies, and Accessories (continued) 3-11

Item Description MIN CAT.


Carrying Case Assembly 3203913-004 11425-000006
Shoulder Strap Kit 3203913-001 11425-000002
Carrying Case (only) 3203913-003 11425-000004
3-wire monitoring cable (AHA) 3204273-004 11111-000016
3-wire monitoring cable (IEC) 3204273-005 11111-000017
The diagram below illlustrates how the device connects with external
accessories.
3-wire ECG QUIK-COMBO
cable (option) QUIK-COMBO Infant/child
therapy connector electrode electrode

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LIFEPAK 1000 Defibrillator Device Description

Functional Description 3-12

The LIFEPAK 1000 defibrillator consists of the following modules/


subassemblies. Refer to the Interconnect Diagram for a visual depiction of the
modules and subassemblies and their connection information.
Component Description
A01 Analog PCB Collects all of the patient data and provides digital data to the
A02 digital PCB. Functions include, ECG pre-amp, A/D
conversions, patient isolation and high-voltage therapy circuitry.
A02 Digital PCB Provides the central control for the device, including the RISC
processor, real-time clock, power control, power supplies, digital
memory and control interfaces.
A03 Upper Enclosure Constructed of molded plastic with elastomeric overmold, this
enclosure contains rigid features to hold the internal
components in place. The patient connector is also a part of the
upper enclosure. The patient connector contains 7 pins and
provides connection for Quik-Combo Electrode and 3-lead ECG
cable.
A04 Liquid Crystal Monochromatic LCD display with LED backlighting and a
Display (LCD) protective lens.

A05 Lens Assembly Protective lens for the LCD display.


A07 Keypad Primary user input control consisting of an elastomeric cover
over a membrane switch. Includes ON/OFF key, SHOCK key,
MENU key, and two SOFTKEYS.

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LIFEPAK 1000 Defibrillator Device Description

Functional Description (continued) 3-13

Component Description
W01 QUIK-COMBO 7 conductor cable that connects the A03 upper enclosure to the
Harness A01 Analog PCB.

W02 Speaker Used to annunciate device warnings, alarms, tones, and voice
prompts.
W03 Battery Harness Connects the Battery Pack to the A01 Analog PCB
W05 Readiness Provides the user with status information at a glance through
Display the display of symbols.

W06 Header 48 pin header connector that connects the digital signals
between the A01 Analog PCB and the A02 Digital PCB.
W07 High-Energy A metallized film capacitor used for energy storage.
Capacitor
W08 Inductive Dissipates energy from the W07 High-Energy Capacitor.
Resistor

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LIFEPAK 1000 Defibrillator/Monitor Operating Instructions

Operating The LIFEPAK 1000 Defibrillator Operating Instructions familiarize the operator
4

with basic device functions and identify controls, indicators, and connectors.
Instructions Qualified service personnel must consult both the operating instructions and this
service manual for a complete understanding of the use and maintenance of the
device.

WARNINGS!
Possible improper device performance. Use only Medtronic QUIK-COMBO
electrodes and LIFEPAK 1000 battery pak described in this service manual.
Substitution may cause the device to operate improperly.
Possible loss of power during patient care. Using an improperly
maintained battery pak to power the LIFEPAK 1000 defibrillator may cause
premature power loss.

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LIFEPAK 1000 Defibrillator/Monitor Operating Instructions

Operating Instructions 4-2

Use the following links to the LIFEPAK 1000 Defibrillator/Monitor Operating


Instructions for operating procedures and related information.
■ Preface
– About Defibrillation
– Indications for Use
– Operator Considerations
– About the LIFEPAK 1000 Defibrillator
– Text Conventions
■ Safety
– Terms
– General Warnings and Cautions
– Symbols
■ Controls and Indicators
– Controls and Indicators
■ How to Use the LIFEPAK 1000 Defibrillator
– Modes of Operation
– Defibrillation in AED Mode
– Defibrillation in Manual Mode
– Troubleshooting Tips for Defibrillation
– ECG Monitoring (ECG Mode)

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LIFEPAK 1000 Defibrillator/Monitor Operating Instructions

Operating Instructions 4-3

■ Data Management
– Managing Defibrillator Data
■ Caring for the LIFEPAK 1000 Defibrillator
– Maintenance and Testing Schedule
– Self-Test Performance
– Inspection
– Cleaning
– Battery Maintenance
– Electrode Storage
– Service and Repair
– Product Recycling Information
– Supplies, Accessories, and Training Tools
– Warranty Information
■ Appendix A Specifications
■ Appendix B Shock Advisory System
■ Appendix C cprMAX Technology
■ Appendix D Changing Setup Options
■ Appendix E User’s Checklist

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LIFEPAK 1000 Defibrillator/Monitor Section Contents

Modes of The LIFEPAK 1000 defibrillator can be turned ON in AED mode (default),
5

manual mode, or setup mode. ECG mode is an option that can also be
Operation displayed. Service mode is used for testing and inspection procedures. Choose
from the following links to learn more about a particular mode.
AED Mode
Manual Mode
ECG Mode
Setup Mode
Service Mode

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LIFEPAK 1000 Defibrillator/Monitor Modes of Operation

AED Mode 5-2

In automated external defibrillator (AED) mode, the defibrillator’s Shock


Advisory System (SAS) automatically evaluates the patient’s heart rhythm to
determine if a shock is needed. A shockable rhythm produces a SHOCK ADVISED
voice prompt and screen message, and a nonshockable rhythm produces a NO
SHOCK ADVISED voice prompt and screen message. The user presses the
SHOCK button to deliver a shock. A series of three energy sequence levels can
be configurable from 150 to 360 joules.
AED mode is the default setting on the device. If the device is in manual mode,
enter AED mode by pressing the MENU key and select YES.

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LIFEPAK 1000 Defibrillator/Monitor Modes of Operation

Manual Mode 5-3

Manual mode provides operator-initiated analysis, charge, shock, and disarm


functions. The energy for each sequent shock is automatically selected based
on the energy level configured from the SETUP menu.
To enter manual mode from the AED mode, press the MENU key and select YES.
The ECG waveform and heart rate indicator will appear on the LCD display. The
device can be set up to enable SAS analysis and display an ANALYZE softkey in
manual mode.

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LIFEPAK 1000 Defibrillator/Monitor Modes of Operation

ECG Mode (Option) 5-4

The ECG mode option displays a nondiagnostic ECG waveform and heart rate
indicator when the ECG cable is connected and electrodes are applied. In ECG
mode, the defibrillator’s shock capability is disabled; however, the device
continues to analyze the patient’s ECG for a potentially shockable rhythm.
Note: If the ECG waveform is not visible in AED mode, the device is either not
configured for the ECG mode option or ECG DISPLAY isn’t set to ON
(default) in the SETUP/AED MODE menu.

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LIFEPAK 1000 Defibrillator/Monitor Modes of Operation

Setup Mode 5-5

Accessing the Setup Setup mode is used to configure default settings and view service options.
Menu (continued) To access the SETUP menu:
1. The device should be OFF, and no cable should be connected.
2. Press and hold both SOFTKEYS, and then press the ON/OFF key. When the
SETUP menu appears, release the SOFTKEYS.

3. Use the SOFTKEYS to navigate and make selections on the SETUP menu.
4. To exit the SETUP menu, turn the defibrillator OFF.
The following table lists the SETUP menu options. Refer to the operating
ON/OFF
instructions – Appendix D for compete description of setup options.
SOFTKEYS MENU key key
Option Description
General Set up general device options
AED Mode Set up AED mode defaults
Manual Mode Set up manual mode defaults
Service Mode View service options

(Continued on next page)

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LIFEPAK 1000 Defibrillator/Monitor Modes of Operation

Service Mode 5-6

Accessing the Service Service mode is a password-protected menu. In the Service mode, the operator
Menu can perform an energy calibration on the device or execute LCD pixel display
test, as well as view and clear device logs.
To access the SERVICE menu:
1. Access the SETUP menu.
2. Select SERVICE MODE from the SETUP menu.
3. Select YES to enter the password.
4. To enter the four-digit password, 5433, press INCREASE or DECREASE to
select each digit, and then press the MENU key to set each entry. When the
last number is entered, the SERVICE menu appears.

Note: When entering service mode, if you wait longer than five seconds to
make an entry, the screen will revert to the SETUP menu.

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LIFEPAK 1000 Defibrillator/Monitor Modes of Operation

Service Mode (continued) 5-7

Accessing the Service The SERVICE menu options include:


Menu (continued) Option Description
Defib Cal Perform defibrillator energy calibration
Pixel Test Check the pixels on the LCD display
Service Log View/Clear the service log
Service Data View the hardware and software versions
Device Log View date and usage information
Setup Mode Return to main SETUP menu

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LIFEPAK 1000 Defibrillator Section Contents

Performance The Performance Inspection Procedure (PIP) is designed to be a closed-case


acceptance test of the defibrillator prior to placing the device into service. The
Inspection PIP should always to performed at the completion of the Test & Calibration
Procedure Procedure (TCP). The PIP can also be used for customer initial product
acceptance or during preventive maintenance checks. This service manual
section describes the inspection tests you will perform to determine if the
LIFEPAK 1000 Defibrillator is operating within required specifications.
The Performance Inspection Procedure (PIP) shall be performed by authorized
technically knowledgeable personnel or Medtronic service representatives.
The device, as described within this electronic service manual, is supported by a
warranty. For malfunctions encountered during use or inspection, contact
Medtronic. In the USA, contact Medtronic Technical Services at 1.800.442.1142
and select option 5 for service. Outside the USA, contact your local Medtronic
representative.
This inspection consists of safety and performance tests recommended by AHA/
ASHE (American Hospital Association/American Society for Hospital
Engineering) Maintenance Management for Medical Equipment and
International Electrotechnical Commission (IEC) Technical Report 1288-2,
Maintenance of Cardiac Defibrillators-Monitors.

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LIFEPAK 1000 Defibrillator Section Contents

TABLE OF CONTENTS
PIP – Scope and Applicability
PIP – Resource Requirements
PIP – Test Equipment Requirements
PIP – Instructions
PIP – Checklist

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LIFEPAK 1000 Defibrillator Performance Inspection Procedure

PIP – Scope and Applicability 6-3


Therapy Readiness
Connector Indicator This PIP applies to the LIFEPAK 1000 Defibrillator exclusively. The PIP is written
LCD Display to be performed from end-to-end, meaning that the end of one test flows into the
Left start of the next test. This flow is designed to reduce PIP test time. All PIP tests
Softkey
applicable to the LIFEPAK 1000 Defibrillator configuration under test must be
performed.
Note: Throughout the body of this PIP, the LIFEPAK 1000 Defibrillator is referred
Power
to as the Device.
Button
Right Shock
Softkey Button Refer to the PIP – Resource Requirements for a listing of the necessary
Menu Key
qualifications for PIP equipment, test equipment verification, workstation power,
and personnel.
Refer to the PIP – Test Equipment Requirements for a listing of test
equipment, including specifications, required to complete the PIP.
Perform the complete PIP as part of a regularly scheduled preventive
(optional)
maintenance routine. Also, perform the PIP after any repair, replacement, or test
& calibration procedure.

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LIFEPAK 1000 Defibrillator Performance Inspection Procedure

PIP – Resource Requirements 6-1

This section describes the requirements for PIP equipment, PIP test equipment
verification, PIP workstation power, and PIP personnel qualifications.
PIP – Equipment To perform the PIP, use the equipment listed in the PIP – Test Equipment
Requirements table. Although the table lists specific test equipment by
manufacturer, test equipment with equivalent specifications may be substituted.
PIP – Test Equipment All test equipment used to perform the PIP must have a current calibration label.
Verification The calibration label must be issued by a certified calibration facility.

PIP – Workstation If ac power if required for testing, the ac line power to the workstation must be
Power connected to a grounded power source.

PIP – Personnel Personnel who perform the PIP must be familiar with the operation of the
LIFEPAK 1000 Defibrillator and must meet at least one of the following
requirements (or the equivalent):
• ASSOCIATE OF APPLIED SCIENCE, WITH AN EMPHASIS IN BIOMEDICAL ELECTRONICS
• CERTIFICATE OF TECHNICAL TRAINING, WITH AN EMPHASIS IN BIOMEDICAL ELECTRONICS
• EQUIVALENT BIOMEDICAL ELECTRONICS EXPERIENCE

Definitions MERS - Medtronic Emergency Response Systems

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LIFEPAK 1000 Defibrillator Performance Inspection Procedure

PIP – Test Equipment Requirements 6-1

Equipment Specifications Manufacturer


Defibrillator Analyzer Output Power Measurement: FLUKE QED-6 or equivalent*
- Load resistance: 50 Ω ±1%non -
inductive 160 W.
- Range: 1000 J: 0-1000.0 J;100 J: 0-
100.0J
- Resolution: 0.1J
- Accuracy: 1000 J Range: ± 2% of
reading; 100 -1000 J: +/-2J
100 J Range: ± 2% of reading +/-0.1J
ECG Waveforms:
QRS complex:
Rates: 120 BPM
Rate Accuracy: +/-1% of setting.
Amplitude: Fixed at 1mV Lead II (RA-LL);
Fixed at 1.1 mV (Apex-Sternum)
Amplitude Accuracy: ± 10% (Apex-
Sternum),± 2% (RA -LL)

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LIFEPAK 1000 Defibrillator Performance Inspection Procedure

PIP – Test Equipment Requirements 6-1

Equipment Specifications Manufacturer


Defibrillator Analyzer (continued) Performance Waveforms:
Sine Waves: 10Hz
Time Base Accuracy: +/-1% of setting.
Amplitude: Fixed at 1mV Lead II (RA-LL);
Fixed at 1.1 mV (Apex-Sternum)
Amplitude Accuracy: ± 10% (Apex-
Sternum),± 2% (RA -LL)

Assembly Battery, Primary, 5/4C MERS - P/N 3205379-002


Cell, LIMNO2, LIFEPAK 1000

Cable Assembly, Fast Patch, MERS -P/N 3010493-004,-005


LIFEPAK 500

Timer (Stop-Watch) 1 -second resolution Commercial

Graticule 1 mm resolution +/-2% Commercial, Vipcharts.com, p/n


LP1000

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LIFEPAK 1000 Defibrillator Performance Inspection Procedure

PIP – Test Equipment Requirements 6-1

Equipment Specifications Manufacturer


Digital Multimeter (DMM) Range: 400 Ω. Fluke 87or equivalent*
Accuracy: +/-(0.2%+2)

Range: 0-500 Ω, Resolution: 1 Ω IET Model RS-200 or equivalent*


Decade Resistance Box Accuracy:+/- 1%

Safety Analyzer 110 or 220 Vac line voltage Dale Model 600/600E, 601/601E or
Current range: 0-1999 μA equivalent*
Current accuracy: +/-5% of reading +/-1
digit
Electrode test Post Adapter MERS -P/N 3205979-000
(2 each)
Cable Assembly, 3 wire ECG, MERS -P/N 3204273-002, -003
LIFEPAK1000

Cable, Quick-Combo to ECG Snap MERS -P/N 3009139-001


Termination

*Equivalent equipment is required to meet the specifications listed in the specifications column.

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LIFEPAK 1000 Defibrillator Performance Inspection Procedure

PIP – Instructions 6-1

PIP – General Instructions This section lists the general instructions for performing the Performance
Inspection Procedure (PIP).
• All PIP tests applicable to the LIFEPAK 1000 Defibrillator configuration under
test must be performed.
• See Troubleshooting section of the Service Manual to correct failures
and Service Log diagnostic codes 4000 and above, then repeat the PIP.

Note: All diagnostic codes below 4000 are informational and can be cleared.

• (Optional) A PIP Checklist is provide to record the results of the PIP


procedure.
• (Optional) Record Device configuration prior to start of PIP procedure. See
Replacement Procedure section of the Service Manual for additional
information on saving configuration manually.
• Repeat the PIP after the TCP.

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LIFEPAK 1000 Defibrillator Performance Inspection Procedure

PIP – Instructions 6-1

PIP – Physical Inspection Perform the exterior physical inspection, described as follows
1. Remove device from softcase. (if applicable)
2. Inspect all exterior surfaces of the Device for damage.
3. Lift and turn over the Device and listen for loose or rattling internal hardware.
If loose hardware is suspected, investigate and correct or contact MERS
before performing this procedure.
4. Inspect the case for separation (integrity of case seal).
5. Check for bent, broken, or corroded therapy connector sockets or therapy
cable pins. Clean or replace damaged components as required.
6. Check date sensitive materials (electrodes, batteries) to ensure they have
not exceeded their shelf life date.
Note: Whenever possible, use the customer owned cables and accessories
when performing the PIP.

Note: Damage to softcase or date sensitive materials exceeding shelf life are
not reasons for failing the PIP.

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LIFEPAK 1000 Defibrillator Performance Inspection Procedure

PIP – Instructions 6-1

1 - Battery Installation Test 1. Verify no battery installed into the Device, no electrodes connected to the
device.
Readiness Indicator 2. Wait 60 seconds before installing the battery into the Device.
3. Install battery into the Device. Verify the Device completes a brief power
initialization cycle, which includes the following:
– The Readiness Indicator graphics toggle from a unpowered state to the
final powered state as shown below:

OK INDICATOR

– Momentarily flashes the ON and SHOCK button LEDs


SERVICE INDICATOR (active)
– The LCD display backlight is lit
BATTERY CAPACITY INDICATOR – The Initalization Display Screen is displayed on LCD
4. After initalization is complete, verify the Device turns itself OFF.
– Verify the BATTERY CAPACITY INDICATOR shows one segment or
greater.
– Verify the SERVICE INDICATOR is OFF (covered by black rectangle)
– Verify The OK INDICATOR is ON.

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LIFEPAK 1000 Defibrillator Performance Inspection Procedure

PIP – Instructions 6-1

2 - Power Up Initialization Test 1. Verify Battery Pack is installed into the Device, no electrodes connected to
the device and Service indicator is OFF, OK indicator is ON.
2. Turn the device ON to initiate the device initialization self- test.
– Verify the OK INDICATOR flash momentarily ON and back OFF
– Verify the SHOCK LEDs flash momentarily ON and back OFF.
– Verify ON indicator glows steadily while Device is on.
– Verify the LCD display does not show “Replace Battery message”.
3. Verify the Voice prompt is heard “Connect Electrodes”.
4. Turn the Device OFF.
Initalization Display Screen

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LIFEPAK 1000 Defibrillator Performance Inspection Procedure

PIP – Instructions 6-1

3 - Service Alert test / Audio- 1. Verify Battery Pack is installed into the Device, no electrodes connected to
Voice prompt tests the device and Service indicator is OFF, OK indicator is ON
2. Hold down L SOFTKEY and R SOFTKEY controls and press ON (green) button
on the Device. Hold the controls until SETUP menu appears.
3. Select GENERAL from the Setup menu. Select Audio from the Setup/General
menu. Select Service Alert from the Setup/General/ Audio menu
4. Select Service Alert ON.
L SOFTKEY R SOFTKEY MENU KEY
5. Verify that several audio beeps are clearly audible.
Note: As required, reset the Service Alert to the customer original setting.
6. Select Prompt Volume from the Setup/General/ Audio menu.
7. Verify that the Prompt Volume is set to High. If not already set, press Next
and Select to set Prompt Volume to High.
8. Turn the Device off then on, and verify the sound prompt produced by
Device has no audible distortion.
Note: As required, reset the Prompt Volume to the customer original setting.
9. Turn the Device OFF.
L SOFTKEY R SOFTKEY

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LIFEPAK 1000 Defibrillator Performance Inspection Procedure

PIP – Instructions 6-1

4 - Defibrillator Energy Output 1. Verify Battery Pack is installed into the Device, no electrodes connected to
/ Charge Time / Buttons and the device and Service indicator is OFF, OK indicator is ON.
Keys test / Defibrillator Energy
2. This test will exercise all keys, verify that all control keys on the Device are
Dump test.
functioning properly during performance of this test.
3. Place the Device in Service Mode using the following steps:
a) Hold down L SOFT KEY and R SOFT KEY controls and press ON (green)
button on the Device. Hold the controls until SETUP menu appears.
b) Press the Next key until Service Mode is highlighted.
c) Select Service Mode from the Setup menu.
d) Select YES to enter Service Mode - Password screen.
e) Enter 4 digit password (5433) to enter SERVICE MODE.
L SOFTKEY R SOFTKEY MENU KEY f) Select DEFIB CAL from the on-screen SERVICE menu to access the Service/
Defib Cal Sub-Menu
Therapy
Cable

Defib. +
Analyzer

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LIFEPAK 1000 Defibrillator Performance Inspection Procedure

PIP – Instructions 6-1

4 - Defibrillator Energy Output Note: While entering Service Mode, if you wait longer than 5 seconds to make
/ Charge Time / Buttons and an entry, the screen will revert to the General Setup screen. In this case restart
Keys test / Defibrillator Energy the test from step b.
Dump test (continued).
4. Connect the therapy cable into the Defibrillator Analyzer.
5. Set the Defibrillator Analyzer to the highest joule scale setting, select Energy.
6. Select START on the Device to initiate the first calibration energy level (100J).
7. Press the SHOCK button to discharge the device as soon as it is fully
charged.
8. Verify that the Defibrillator Analyzer indicates the delivered energy at 100J is
within 95 J and 105 J. Perform the TCP-Energy Calibration if the delivered
energy falls outside of the acceptable output range.
9. Press Menu key four times to retain the current calibration value if the
delivered energy falls within the acceptable output range.
Warning: Do not touch the Increase or Decrease buttons on the Device during
the verification. Failure to do so may lead to the Device energy
miscalculations.
10. Press OK and start Stopwatch simultaneously (use Stopwatch for first 360 J
charge time).The Device will proceed to the next calibration level (360 J).

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LIFEPAK 1000 Defibrillator Performance Inspection Procedure

PIP – Instructions 6-1

4 - Defibrillator Energy Output 11. Stop the Stopwatch as soon as the Device’s SHOCK button starts to flash.
/ Charge Time / Buttons and 12. Verify that the Device charges to 360 J in 14 seconds or less.
Keys test / Defibrillator Energy
Dump test (continued). 13. Press the SHOCK button to discharge the Device as soon as it is fully
charged.
14. Verify that the Defibrillator Analyzer indicates the delivered energy at 360 J is
within 342 J and 378 J. Perform the TCP-Energy Calibration if the delivered
energy falls outside of the acceptable output range.
15. Press Menu key four times to retain the current calibration value if the
delivered energy falls within the acceptable output range. Press OK.
16. Repeat steps 6,7,8,9,10,13,14 and 15 to verify Defibrillator Energy Output
for a second time are within the acceptable output limits.
17. This time repeat steps 6,7,9, and 10.
18. When full 360 J charge is reached, turn the Device OFF and then turn the
Device back ON.
19. Verify Energy dump test doesn’t result in service wrench (Service indicator is
OFF).
20. Turn the device OFF.

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LIFEPAK 1000 Defibrillator Performance Inspection Procedure

PIP – Instructions 6-1

5 - Date & Time / Contrast / 1. Verify Battery Pack is installed into the Device, no electrodes connected to
Full Monthly Auto test the device and Service indicator is OFF, OK indicator is ON.
2. Hold down L SOFTKEY and R SOFTKEY controls and press ON (green) button
on the Device. Hold the controls until SETUP menu appears.
3. Select GENERAL from the Setup menu.
4. Verify that the Date/Time is correct and contrast of characters displayed
on LCD are legible from the Setup/General.
5. Select Date/Time from the Setup/General menu.
6. Set Date to 2004 / Jan / 05, which is the first Monday of that month.
L SOFTKEY R SOFTKEY
7. Set Time to 02:59.
8. Immediately turn the Device off. Then observe the Device performing Full
(Monthly) Auto test at 03:00.
9. Wait for 80 seconds; look for the power ON LED and SHOCK button to blink.
10. Verify OK returns to the Readiness Indicator.
11. Reset date and time to correct time from the Setup/General/Date/Time menu.
12. Verify no diagnostic codes (except codes below 4000) in Service Log.
L SOFTKEY R SOFTKEY
(Service Log is in the Service Mode menu) See PIP - General Instructions
13. Turn the device OFF.
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LIFEPAK 1000 Defibrillator Performance Inspection Procedure

PIP – Instructions 6-1

6 - Electrode Impedance test 1. Verify Battery Pack is installed into the Device, electrodes connected to the
device and Service indicator is OFF, OK indicator is ON.
2. Connect the Therapy Cable to the Decade Resistance Box.
3. Set the Decade Resistance box to 355 Ω
4. Using DMM to verify the Decade Resistance box is 355Ω+/−5 Ω.
5. Turn the device ON. Verify that the Device voice prompts:
• CONNECT ELECTRODES
Note: Actual voice prompts will vary depending on the device configuration.
Therapy Cable Note: Do not discharge into the Decade Resistance Box.
6. Set the Decade Resistance Box to 246 Ω .
7. Using DMM to verify the Decade Resistance box is 246 Ω +/−4 Ω.
8. Verify that the Device voice prompts:
Test Post
Adapters (2 ea.) • STAND CLEAR OR PUSH ANALYZE
9. Set the Decade Resistance Box to 5 Ω .
Decade
Resistance Box 10. Using DMM to verify the Decade Resistance box is 5 Ω +/−0.2 Ω.
11. Verify that the Device voice prompts:
• CONNECT ELECTRODES.

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LIFEPAK 1000 Defibrillator Performance Inspection Procedure

PIP – Instructions 6-1

7 - Warm Boot Detection Test 1. Verify Battery Pack is installed into the Device, no electrodes connected to
the device and Service indicator is off. If Device is OFF, OK indicator is ON.
2. If OFF, Turn the Device ON.
3. Verify Readiness indicator OK and Wrench are displayed momentarily.
4. Verify Readiness display is updated.
5. Note the current count on the elapse timer, found at top of LCD display.
6. Turn the Device OFF.
7. Turn the Device ON between 5 - 49 seconds after Device shutdown.
8. Verify that the Device returns to normal ON operation and the elapse timer
has continued to increment counter during the Device shutdown period (The
Device does not restart time count from 00:00).

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LIFEPAK 1000 Defibrillator Performance Inspection Procedure

PIP – Instructions 6-1

8 - ECG Leads Characteristic N/A - PIP Checklist test step if 3 Lead ECG feature isn’t installed in Device.
test 1. Verify Battery Pack is installed into the Device, no electrodes connected to
the device and Service indicator is off. If Device is OFF, OK indicator is ON.
2. If OFF, Turn the Device ON.
3. Set the device to AED mode or verify the device is on AED mode.
4. Verify the device responds with a voice prompt: “Connect electrodes”
5. Connect the 3 lead ECG cable to the device.
6. Verify that the Device displays ECG mode and “Connect ECG leads”
message.
7. Connect the 3 lead ECG cable to Defibrillator Analyzer.
ECG 8. Verify that the Device displays “ECG mode” message and a scrolling ECG
Leads
Cable RA LA LL
trace.
9. Set Defibrillator Analyzer to 1mV, 10Hz Sinewave.
10. Use the graticule to measure the sine-wave amplitude* of 10 mm +/- 10%
Defib. + peak-to-peak on the LCD display.
Analyzer
Note*: The output of QED 6 is fixed at 1mV Lead II (RA-LL)
Note: If no ECG waveform is displayed, then Device is configured with ECG
Monitoring - Off.

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LIFEPAK 1000 Defibrillator Performance Inspection Procedure

PIP – Instructions 6-1

8 - ECG Leads Characteristic 11. Set Defibrillator Analyzer to ECG wave and 120 BPM.
test (continued) 12. Verify that the Device displays the Heart Rate on LCD Display is within 117
to 123 BPM.
13. Remove RA lead from Defibrillator Analyzer.
14. Verify that the Device displays “Connect ECG Leads” message within 1
second.
Note: Do not touch lead contacts with hand, this could interrupt leads off
condition.

15. Reconnect RA lead.


16. Repeat steps 13, 14 and 15 for the remaining LA and LL leads.
17. Disconnect 3 Lead ECG cable from Device and Defibrillator Analyzer.

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LIFEPAK 1000 Defibrillator Performance Inspection Procedure

PIP – Instructions 6-1

9 - Therapy ECG 1. Verify Battery Pack is installed into the Device, no electrodes connected to
Characteristic test the device and Service indicator is off. If Device is OFF, OK indicator is ON
2. Set Defibrillator Analyzer to ECG Wave and 120 BPM.
3. Connect Therapy cable to Device and Defibrillator Analyzer as shown.
4. If OFF, turn the Device ON.
5. Use the graticule to measure the ECG R -wave amplitude* of 10 mm +/- 10%
peak-to-peak on the LCD display
Note*: The output of QED 6 is fixed at 1.1 mV (Apex-Sternum)
Note: If no ECG waveform is displayed, then device may be configured with ECG
L SOFTKEY R SOFTKEY MENU KEY
Display - Off. Go to Setup/General/AED mode menu set ECG Display to ON. As
required, reset the ECG Display to the customer original setting
Therapy
Cable

10 mm

Defib. +
Analyzer

6. Disconnect Therapy cable from Device and Defibrillator Analyzer.

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LIFEPAK 1000 Defibrillator Performance Inspection Procedure

PIP – Instructions 6-1

10 - Leakage Current Check to ensure the leakage current meets the following industry standards:
• AAMI/ANSI (Association for the Advancement of Medical Instrumentation/
American National Standards Institute) DF2-1989, DF39-1993
• IEC (International Electrotechnical Commission) 601-1 and 601-2-4

WARNING
Shock Hazard. Failure to properly perform these tests could result in a
failure to detect excessive leakage current. Make sure you are familiar with
your test equipment and these test performance procedures.
Note: Because of the variety of safety analyzers that may be used for these
tests, this electronic service manual provides only general instructions. For
information about configuration and testing methods, refer to your safety
analyzer operating instructions.

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LIFEPAK 1000 Defibrillator Performance Inspection Procedure

PIP – Instructions 6-1

10a - Therapy Leakage 1. Verify Battery Pack is installed into the Device, no electrodes connected to
Current the device and Service indicator is off. If Device is OFF, OK indicator is ON.
2. Connect the Quik-combo to ECG Snap Cable into the Device.
3. Connect the Apex/LL of Quik-combo to ECG snap cable to the Safety
Analyzer at LL snap.
4. Connect the Sternum/RA of Quik-combo to ECG snap cable to the Safety
Analyzer at RA snap.
5. Set the Safety Analyzer Lead setting to RA or LL.

Therapy
6. If off, turn the device ON.
Leakage
Test cable 7. Verify that the Lead- Lead Leakage Current (RA-LL) is between 1μA to 9
μA.
8. Remove the Quik-combo to ECG snap cable from the Device and Safety
Analyzer.

Safety
Analyzer

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LIFEPAK 1000 Defibrillator Performance Inspection Procedure

PIP – Instructions 6-1

10b- ECG Leads Leakage N/A - PIP Checklist test step if 3 Lead ECG feature isn’t installed in Device.
Current Test 1. Verify Battery Pack is installed into the Device, no electrodes connected to
the device and Service indicator is off. If Device is OFF, OK indicator is ON.
2. Connect the 3 Lead ECG Test Cable into the Device.
3. Connect the LL Lead of 3 Lead ECG Test Cable to the Safety Analyzer at LL
snap.
4. Connect the RA Lead of 3 Lead ECG Test Cable to the Safety Analyzer at
RA snap.
ECG 5. Set the Safety Analyzer Lead setting to RA or LL.
Leads
cable 6. If off, turn the device ON.
7. Verify that the Lead - Lead Leakage Current (RA - LL) is between 0μA to 9
μA
8. Remove the LL Lead of 3 Lead ECG Test Cable from the Safety Analyzer.
Safety 9. Connect the LA Lead of 3 Lead ECG Test Cable to the Safety Analyzer at
Analyzer
LA snap.
10. Set the Safety Analyzer Lead setting to RA or LA.
11. Verify that the Lead - Lead Leakage Current (RA- LA) is between 0μA to 9
μA.

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LIFEPAK 1000 Defibrillator Performance Inspection Procedure

PIP – Instructions 6-1

10b - ECG Leads Leakage 12. Remove the RA Lead of 3 Lead ECG Test Cable from the Safety Analyzer.
Current Test (continued). 13. Connect the LL Lead of 3 Lead ECG Test Cable to the Safety Analyzer at LL
snap.
14. Set the Safety Analyzer Lead setting to LA or LL.
15. Verify that the Lead - Lead Leakage Current (LA- LL) is between 0μA to 9
μA.
16. Remove the 3 Lead ECG Test cable between the Device and Safety
Analyzer.
17. Turn the Device OFF.

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LIFEPAK 1000 Defibrillator Section Contents

Test and This section covers the Test and Calibration Procedures (TCP). Complete the
relevant TCP to correct out-of-specification conditions detected during the
Calibration Performance Inspection Procedure (PIP). Note: Any time the LIFEPAK 1000
Procedures defibrillator is opened for repair, component replacement, or calibration, the
Device must successfully pass all portions of the closed-case PIP before being
returned to active service. If a Device exhibits any fault code, contact Medtronic-
ERS; do not place it back in service.

Scope and Applicability LCD Screen Test


Resource Requirements Defibrillator Energy Device Error Log
Calibration
Test Equipment
Requirements Defibrillator Output
Waveform (Optional test)

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LIFEPAK 1000 Defibrillator Test and Calibration Procedures

Scope and Applicability 7-2

The TCP applies to the LIFEPAK 1000 defibrillator exclusively. You may perform
the procedures outlined in this section in any order.
For Display issues, perform the LCD Screen Test.
When the Analog PCBA is replaced, perform Defibrillator Energy Calibration,
and Device Error Log check.
When the Digital PCBA is replaced, perform Device Error Log check.
Any time the LIFEPAK 1000 defibrillator is opened for repair or component
replacement, or after calibration, the Device must successfully pass the entire
Performance Inspection Procedure before it is returned to active service.
Refer to Resource Requirements for necessary equipment, test equipment
verification, workstation power, and TCP personnel qualifications.
Refer to Test Equipment Requirements for a listing of test equipment,
(including specifications) required to complete the TCP.
See Troubleshooting section of the Service Manual to correct failures and
Service Log diagnostic codes 4000 and above, then repeat the PIP.

Note: All diagnostic codes below 4000 are informational and can be cleared.

Note: Throughout the body of this TCP, the LIFEPAK 1000 defibrillator is
referred to as the Device.

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LIFEPAK 1000 Defibrillator Test and Calibration Procedures

Resource Requirements 7-1

This section describes the requirements for TCP equipment, TCP test
equipment verification, TCP workstation power, and TCP personnel.
TCP – Equipment To perform the TCP, you must use the equipment listed in the Test Equipment
Requirements table. Although the table lists specific test equipment by
manufacturer, test equipment with equivalent specifications may be substituted.
TCP – Test Equipment All test equipment used to perform the TCP must have a current calibration
Verification label. The calibration label must be issued by a certified calibration facility.

TCP – Workstation The ac line power to the workstation must be connected to a grounded power
Power source.

TCP – Personnel Personnel who perform the TCP must be thoroughly familiar with the operation
of the Device and must meet at least one of the following requirements (or the
equivalent):
• Associate of Applied Science, with an emphasis in biomedical electronics
• Certificate of Technical Training, with an emphasis in biomedical electronics
• Equivalent biomedical electronics experience

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LIFEPAK 1000 Defibrillator Test and Calibration Procedures

Test Equipment Requirements 7-1

Equipment Specifications Manufacturer


Defibrillator Analyzer Output Power Measurement: FLUKE QED-6 or equivalent*
- Load resistance: 50 Ω ±1%non -
inductive 160 W.
- Range: 1000 J: 0-1000.0 J;100 J:
0-100.0J
- Resolution: 0.1J
- Accuracy: 1000 J Range: ± 2% of
reading; 100 -1000 J: +/-2J
100 J Range: ± 2% of reading +/-
0.1J
Assembly Battery, Primary, 5/4C Cell, MERS - P/N 3205379-002
LIMNO2, LIFEPAK 1000
Cable Assembly, Fast Patch, LIFEPAK MERS -P/N 3010493-004,-005
500
Oscilloscope Storage Scope Tektronix- TDS 410A or 430A or
(This is required if you are observing the 50 MHz, 50 ms/s minimum equivalent*
defibrillator output waveform; otherwise,
it is optional.)
*Equivalent equipment is required to meet the specifications listed in the specifications column.

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LIFEPAK 1000 Defibrillator Test and Calibration Procedures

LCD Screen Test 7-1

Perform this test when display problem is suspected or when LCD display and
display cabling have been replaced.
• Before beginning test, verify the SERVICE INDICATOR is covered by black
rectangle, the OK INDICATOR is displayed, the BATTERY CAPACITY
INDICATOR has one or more segments displayed.
To perform LCD SCREEN TEST:
1. Place the Device into Service Mode by following the steps below:
L SOFTKEY R SOFTKEY
a. Hold down L SOFT KEY and R SOFT KEY controls and turn on the Device. Hold the
controls until SETUP menu appears.
b. Press the Next key until Service Mode is highlighted.
c. Select Service Mode from the Setup menu.
d. Select YES to enter Service Mode- Password screen.
e. Enter 4 digit password (5433) to enter SERVICE MODE.

L SOFTKEY R SOFTKEY

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LIFEPAK 1000 Defibrillator Test and Calibration Procedures

LCD Screen Test 7-1

LCD Screen Test 2. Select Pixel Test on Service menu.


(continued) 3. Verify that there are no black stripes or white stripes indicating failed row and
column on the LCD screen.
4. Press OK, repeat step 3, then press OK again.

5. Turn the Device OFF.

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LIFEPAK 1000 Defibrillator Test and Calibration Procedures

Defibrillator Energy Calibration 7-1

Shock hazard. Avoid contact with the energy meter. Dangerous voltages
will be present on energy meter electrode plates/posts.
• Before beginning test, verify the SERVICE INDICATOR is covered by black
rectangle, the OK INDICATOR is displayed, the BATTERY CAPACITY
INDICATOR has one or more segments displayed.
Perform Defibrillator Energy Calibration when a component in the energy
delivery path is replaced or if Defib. Energy Output is out of spec:
1. Place the Device into Service Mode by following the steps below:
L SOFTKEY R SOFTKEY
a. Hold down L SOFT KEY and R SOFT KEY controls and turn on the Device. Hold the
controls until SETUP menu appears.
b. Press the Next key until Service Mode is highlighted.
c. Select Service Mode from the Setup menu.
d. Select YES to enter Service Mode - Password screen.
e. Enter 4 digit password (5433) to enter SERVICE MODE.

L SOFTKEY R SOFTKEY

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LIFEPAK 1000 Defibrillator Test and Calibration Procedures

Defibrillator Energy Calibration 7-1

Note: While entering Service Mode, if you wait longer than 5 seconds to make
an entry, the screen will revert to the General Setup screen. In this case restart
the test from step b.

2. Connect the therapy cable between the Device and Defibrillator Analyzer.
Therapy
Cable
3. Set the Defibrillator Analyzer to the highest joule scale (1000J).

4. Turn Defibrillator Analyzer ON and press ENRG key to set analyzer to


L SOFTKEY R SOFTKEY MENU SHOCK Energy mode.
Note: The Device will automatically calibrate at 2 energy levels: 100J and 360J.
5. Verify Defibrillator Analyzer’s displayed energy value for each output is
between min. and max, as shown on table below
Defib.
+ Analyzer

ENERGY SETTING ACCEPTABLE OUTPUT

100J 97.5 - 102.5 J


360 J 351.0 - 369.0J

6. Press Select on the Device to Start defibrillator calibration routine.

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LIFEPAK 1000 Defibrillator Test and Calibration Procedures

Defibrillator Energy Calibration 7-1

Defib. Energy 7. Follow the displayed calibration routine below.


Calibration Routine

Note: The Try Again selection


means that the operator can
reenter the joule level value if
an entry mistake is made.

Note: Use “Increase” and


“Decrease” buttons on the
Device to adjust Energy value
if needed.The adjusted value
shall be within limits defined
by the table in step 5

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LIFEPAK 1000 Defibrillator Test and Calibration Procedures

Defibrillator Output Waveform (Optional test) 7-1

The Defibrillator Output Waveform Test is optional and is intended to aid in


troubleshooting for failure symptoms in the defibrillator capacitor or the wave
shaping inductor. Use a battery with at least one segment visible when you
perform this procedure.
1. Connect the oscilloscope to the scope output connector of the defibrillator
analyzer.
2. Set the oscilloscope to 0.5 V/div, 1 ms/div, + slope, store mode, and single
sweep.
Note: 1 V on the oscilloscope = 29 A defibrillator output current using the
QED-6 energy meter. When using other energy meters, refer to the meter
manufacturer’s specifications.
3. Connect the therapy cable between the Device and the Defibrillator
+ Analyzer.
4. Set the Defibrillator Analyzer to ENERGY and highest joule scale (1000J).
5. Charge and discharge the Device at 360J. (Refer to PIP Energy Verification
360J setup if device isn’t configured for 360J)
6. Verify that the waveform meets the specifications shown on the following
VERT page.
7. Turn the Device OFF. Disconnect all of the test equipment.

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LIFEPAK 1000 Defibrillator Test and Calibration Procedures

Defibrillator Output Waveform (Optional test) 7-1

Current

I1

TPHASE2 Time
TPHASE1
I4

Patient I1 (A) T1 (ms) Tilt (%)


Impedance (Ω) Min Max Min Max Min Max
50 35 42 6.8 7.9 57 74.7
Note 1. Delivered waveform at 360 joules into given resistive load.
Note 2. Discharge polarity is APEX positive and STERNUM negative for Phase 1.

Note 3.
(I1 – I4 )
Tilt = -----------------------
-X100
I1

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LIFEPAK 1000 Defibrillator Test and Calibration Procedures

Device Error Log 7-1

• Before beginning test, verify the SERVICE INDICATOR is covered by black


rectangle, the OK INDICATOR is displayed, the BATTERY CAPACITY
INDICATOR has one or more segments displayed.
Perform Device Error Log check any time a component is replaced:
1. Place the Device into Service Mode by following the steps below:
a. Hold down L SOFT KEY and R SOFT KEY controls and turn on the
Device. Hold the controls until SETUP menu appears.
L SOFTKEY R SOFTKEY b. Press the Next key until Service Mode is highlighted.
c. Select Service Mode from the Setup menu.
d. Select YES to enter Service Mode- Password screen.
e. Enter 4 digit password (5433) to enter SERVICE MODE.

L SOFTKEY R SOFTKEY
2. Select SERVICE LOG on Service menu.

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LIFEPAK 1000 Defibrillator Test and Calibration Procedures

Device Error Log 7-1

3. Verify no diagnostic codes (except codes below 4000) in Service Log.


See TCP - Scope and Applicability
4. Turn the Device OFF.

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LIFEPAK 1000 Defibrillator/Monitor Section Contents

Troubleshooting The Troubleshooting section describes error code usage, interpretation, and
8

corrective action, and provides a separate Troubleshooting Chart keyed to the


Performance Inspection Procedure (PIP) and individual troubleshooting tests
that require operator interpretation. Choose from the following topics:
Processing Error Codes
Troubleshooting Chart
Error Code Table REPLACE THIS SECTION
Troubleshooting Chart

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LIFEPAK 1000 Defibrillator/Monitor Troubleshooting

Processing Error Codes 8-2

Introduction The LIFEPAK 1000 defibrillator logs an error code and exhibits the SERVICE
symbol on the readiness display whenever an internal program or process fails
to execute properly. Errors rarely occur and should be investigated thoroughly
by qualified service personnel before the device is placed back into active use.
Always complete the Performance Inspection Procedure (PIP) after
encountering and clearing any error code(s).
Error codes stored in the Service Log may not necessarily indicate a
permanent error. Error codes can indicate transient electromagnetic interference
(EMI) or electrostatic discharge (ESD). If you suspect transient EMI or ESD as
the source of an error, clear error code(s), turn the device off and then back on.
If the error code does not reoccur, it may be the result of EMI or ESD.
Processing Error Codes To process an error code:
1. Note any problems with the defibrillator and consult the Troubleshooting
Chart.
2. Review error codes by displaying the Service Log. Record any errors,
including the date, time, error, and error extension.

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LIFEPAK 1000 Defibrillator/Monitor Troubleshooting

Processing Error Codes (continued) 8-3

Processing Error Codes 3. Complete the Performance Inspection Procedure (PIP). If completed
(continued) successfully, the device may be returned to regular use.
4. If the device exhibits the SERVICE symbol on the readiness display at any
time during the PIP, stop the PIP, then continue with Step 5.
Error Code Category 5. Compare your PIP failure with the Troubleshooting Chart.
-OR-
4101-4204 Page 8-6
Compare the error codes against the Error Code Categories listed in the
4301- Page 8-7 table on the left, and click the appropriate category to find the correct error
4601- Page 8-9 code in the Error Code Table.
6. Find the error code in the Error Code Table.
4701- Page 8-11 7. Read the corrective action(s). If the corrective action calls for the
4811- Page 8-13 replacement of a part, click on that part caption in the footer at the bottom of
the page to jump to the corrective action process.
4904-4a03 Page 8-14 8. Service the device based on these inputs, and then repeat the PIP.
8101-8902 Page 8-15 9. For persistent error codes, contact your local Medtronic service or sales
representative.
8b01-ffff Page 8-16

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LIFEPAK 1000 Defibrillator/Monitor Troubleshooting

Troubleshooting Chart 8-4

Area Observed Symptom Suggested Corrective Action


Physical Inspection Loose or broken hardware Locate and tighten or replace loose items.
Locate and replace broken components.
Evidence of dirt, fluids, or Perform External Cleaning.
foreign objects
Screen blank and ON/OFF Display not functioning Contact authorized service technician for repair.
LED lit properly AED and therapy functions may still operate. If
needed for therapy, continue to use device to treat
patient.
Defibrillator cannot deliver Defibrillator battery power is Check battery indicator; replace battery if needed.
the required shock low
Voice prompts sound faint or Defibrillator battery power is Check battery indicator; replace battery if needed.
distorted low
Defibrillator does not deliver Depleted battery Check battery indicator; replace battery if needed.
voice prompts or beeping
tones after you turn it ON

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LIFEPAK 1000 Defibrillator/Monitor Troubleshooting

Troubleshooting Chart 8-5

Area Observed Symptom Suggested Corrective Action


Readiness displays three The defibrillator has been Normal condition when the defibrillator is in use.
black rectangles turned on
Readiness display is blank Operating temperature is too Operate the defibrillator within the specified
low temperature range.
Battery is depleted or not Install a battery with at least one non-flashing led on
installed battery indicator.
LCD not operating properly Contact authorized service technician.
Poor ECG signal quality Outdated, corroded, or Check date codes on electrode packages.
dried-out electrodes Use only silver/silver chloride electrodes with Use By
dates that have not passed.
Leave electrodes in sealed packet until time of use.
Loose connection; Check/reconnect cable connections.
Damaged cable or Inspect ECG and therapy cables.
connector/lead wire Replace if damaged.
Check cable with simulator and replace if malfunction
observed.
Noise because of radio Check for equipment causing RFI (such as a radio
frequency interference (RFI) transmitter) and relocate or turn off equipment power.
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LIFEPAK 1000 Defibrillator/Monitor Troubleshooting

Error Code Table 8-6

Error Error Description Indication Corrective Action


4101 BOOT INTERNAL RAM FAIL NVRAM Selftest fails Replace A02 Digital PCB.
4102 BOOT RTC FAIL Realtime clock failure Replace A02 Digital PCB.
4103 BOOT WATCHDOG FAIL TOO FAST Watchdog test failure - Watchdog fails Replace A02 Digital PCB.
STROBE to reset uProcessor after stroking it too
fast
4104 BOOT WATCHDOG FAIL TOO SLOW Watchdog test failure -Watchdog fails Replace A02 Digital PCB.
STROBE to reset uProcessor after stroking it too
slow
4105 BOOT WATCHDOG RESET Fail to get a watchdog reset after Replace A02 Digital PCB.
several tries
4201 MWB ECG SAMPLES OUT OF ORDER Sequential buffers from DataAcq do Clear error code and retest. If failure
not contain sequential identifiers persists, replace A02 Digital PCB.
4202 MWB SAMPLES ACQUIRED TOO SLOW Sequential buffers from DataAcq not Clear error code and retest. If failure
delivered within specified time persists, replace A02 Digital PCB.
4203 SAS TASK VOTING NO DECISION SAS algorithm failure Clear and retest.
4204 SAS TASK WAVEFORMS ABSENT ECG data not available in time Replace A02 Digital PCB.

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LIFEPAK 1000 Defibrillator/Monitor Troubleshooting

Error Code Table (continued) 8-7

Error Error Description Indication Corrective Action


4301 CONTROL ANALYSIS TIMER EXPIRED Software analysis failure Clear and retest.
4302 CONTROL ANALYSIS SAS STATUS Software fault Clear and retest.
INVALID
4304 CONTROL AUTOTEST PREAMP ECG ECG channel has failed test after 3 Replace A01 Analog PCB.
CHAN DATA OUT OF RANGE consecutive tries
4305 CONTROL AUTOTEST PREAMP Z CHAN Motion channel has failed test after 3 Replace A01 Analog PCB.
DATA OUT OF RANGE consecutive tries
4306 CONTROL AUTOTEST RAMTEST FLASH Unable to access to FLASH Replace A02 Digital PCB.
LOCK ERROR
4307 CONTROL AUTOTEST RTC NOT Realtime clock alarm wasn't set Replace coin cell. If failure persists,
SCHEDULED correctly replace A02 Digital PCB.
4308 CONTROL LEAD STATUS UPDATE Leads status not reported in time Clear and retest. If failure persists,
TIMEOUT replace A02 Digital PCB.
4309 CONTROL MOTION SAS STATUS INVALID SAS algorithm failure Clear error code and retest.

430a CONTROL NORMAL MODE CHARGE Charging did not complete within 30 Check HV Capacitor connection. If
TIMER EXPIRED seconds. failure persists, replace A01 Analog
PCB.

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LIFEPAK 1000 Defibrillator/Monitor Troubleshooting

Error Code Table (continued) 8-8

Error Error Description Indication Corrective Action


430b CONTROL NORMAL MODE CHARGING High voltage charger not working Check HV Capacitor connection. If
FAILED failure persists, replace A01 Analog
PCB.
430c CONTROL NORMAL MODE REFUSE TO Unable to deliver energy Replace A02 Digital PCB. If failure
SHOCK persists, replace A01 Analog PCB.
430d CONTROL START CHARGE TIMER FAILED Software timer problem. Software Clear error and retest. If failure
logic error. persists, replace A02 Digital PCB.
430e CONTROL START CPR TIMER FAILED Software timer problem. Software Clear error and retest. If failure
logic error. persists, replace A02 Digital PCB.
430f CONTROL START INACTIVITY TIMER Software timer problem. Software Clear error and retest. If failure
FAILED logic error. persists, replace A02 Digital PCB.
4310 CONTROL START LEAD STATUS TIMER Software timer problem. Software Clear error and retest. If failure
FAILED logic error. persists, replace A02 Digital PCB.
4311 CONTROL START PROMPT DISPLAY Software timer problem. Software Clear error and retest. If failure
TIMER FAILED logic error. persists, replace A02 Digital PCB.
4312 CONTROL START SHOCK TIMER FAILED Software timer problem. Software Clear error and retest. If failure
logic error. persists, replace A02 Digital PCB.

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LIFEPAK 1000 Defibrillator/Monitor Troubleshooting

Error Code Table (continued) 8-9

Error Error Description Indication Corrective Action


4601 DEFIB CAP NOT HOLDING CHARGE High voltage cap not holding charge Replace HV Capacitor. If failure
persists, A01 Analog PCB.
4602 DEFIB CHARGE INTERLOCK STUCK IN FPGA is stuck in failsafe. Replace A02 Digital PCB.
FAILSAFE
4603 DEFIB CHARGE0 STUCK Voltage is increasing too fast Replace A01 Analog PCB. If failure
persists, A02 Digital PCB.
4604 DEFIB CHARGE1 STUCK Voltage is increasing too fast Replace A01 Analog PCB. If failure
persists, A02 Digital PCB.
4605 DEFIB COULD NOT PERFORM H-TEST Tried to perform H-test in Safe state. See action for major fault code.
There would be a major fault as well.
4606 DEFIB ENERGY CAL FACTOR UNKNOWN Defib cal factors are out of range. Recalibrate and retest. May have to
install defaults using MTI command
"INIT DEFIB."
4607 DEFIB H-TEST WATCHDOG FAILURE Software timer problem. Software Clear error and retest. If failure
logic error. persists, replace A02 Digital PCB.
4608 DEFIB LOW ENERGY AVAILABLE Energy delivered was less than 85% Recalibrate. If failure persists, replace
of expected. HV Capacitor. If failure still persists,
replace A01 Analog PCB.
4609 DEFIB RELAY DRIVER SHORTED Isolation relay is shorted Replace A01 Analog PCB. If failure
persists, replace A02 Digital PCB.

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LIFEPAK 1000 Defibrillator/Monitor Troubleshooting

Error Code Table (continued) 8-10

Error Error Description Indication Corrective Action


460a DEFIB RELAY FETS SENSED ACTIVE Isolation relay is shorted Replace A01 Analog PCB. If failure
persists, replace A02 Digital PCB.
460b DEFIB SENSED FET XFER1 INACTIVE Isolation relay is shorted Replace A01 Analog PCB. If failure
persists, replace A02 Digital PCB.
460c DEFIB TEST INTERLOCK CHARGING Defib safety mechanism triggered. Replace A02 Digital PCB.
FAILSAFE
460d DEFIB TEST INTERLOCK RESET Defib safety mechanism triggered. Replace A02 Digital PCB.
FAILSAFE
460e DEFIB TEST INTERLOCK STUCK IN Defib safety mechanism triggered. Replace A02 Digital PCB.
FAILSAFE
460f DEFIB VCAP HV2 OUT OF TOLERANCE Voltage measurements are Replace A01 Analog PCB. If failure
inconsistent persists, replace A02 Digital PCB.
4610 DEFIB VCAP HV2 TOO HIGH Voltage measurements are Replace A01 Analog PCB. If failure
inconsistent persists, replace A02 Digital PCB.
4611 DEFIB VOLTAGE OVER TARGET Cap voltage higher than expected. Replace A01 Analog PCB. If failure
persists, replace A02 Digital PCB.
4612 DEFIB XFER INTERLOCK STUCK IN Defib safety mechanism triggered. Replace A02 Digital PCB.
FAILSAFE
4681 BTE FAILED H-TEST OPEN1 H Bridge test failed Replace A01 Analog PCB. If failure
persists, replace A02 Digital PCB.

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LIFEPAK 1000 Defibrillator/Monitor Troubleshooting

Error Code Table (continued) 8-11

Error Error Description Indication Corrective Action


4682 BTE FAILED H-TEST OPEN2 H Bridge test failed Replace A01 Analog PCB. If failure
persists, replace A02 Digital PCB.
4683 BTE FAILED H-TEST SHORT1 H Bridge test failed Replace A01 Analog PCB. If failure
persists, replace A02 Digital PCB.
4684 BTE FAILED H-TEST SHORT2 H Bridge test failed Replace A01 Analog PCB. If failure
persists, replace A02 Digital PCB.
4685 BTE FAILED H-TEST SHORT3 H Bridge test failed Replace A01 Analog PCB. If failure
persists, replace A02 Digital PCB.
4688 BTE NO XFER Failed to transfer energy (voltage left Replace A01 Analog PCB. If failure
on cap) persists, replace A02 Digital PCB.
4689 BTE NOT INITIALIZING Software check that should never Clear error and retest.
occur
468a BTE XFER TRUNCATE ERROR Failed to transfer energy (voltage left Replace A01 Analog PCB.
on cap)
4701 SAFEMON DEFIB CAP EXCESSIVE Energy increased too quickly Replace A01 Analog PCB.
UNEXPECTED CHARGE
4702 SAFEMON LATE CHECKIN “tControl_AED” Software timing problem Clear error and retest. If failure
persists, replace A02 Digital PCB.

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LIFEPAK 1000 Defibrillator/Monitor Troubleshooting

Error Code Table (continued) 8-12

Error Error Description Indication Corrective Action


4703 SAFEMON LATE CHECKIN “tDataAcq” Software timing problem Clear error and retest. If failure
persists, replace A02 Digital PCB.
4704 SAFEMON LATE CHECKIN “tDefib” Software timing problem Clear error and retest. If failure
persists, replace A02 Digital PCB.
4705 SAFEMON LATE CHECKIN “tSSD” Software timing problem Clear error and retest. If failure
persists, replace A02 Digital PCB.
4706 SAFEMON LATE CHECKIN “tSwitchState” Software timing problem Clear error and retest. If failure
persists, replace A02 Digital PCB.
4707 SAFEMON LATE CHECKIN “tUserInterface” Software timing problem Clear error and retest. If failure
persists, replace A02 Digital PCB.
4708 SAFEMON TIMEBASE SKEW CPU timer and Real time clock don't Replace A02 Digital PCB.
match
4709 SAFEMON VBATT OUT OF RANGE Battery voltage sensed is too high Replace A02 Digital PCB.
470a SAFEMON VBATT SENSE SUSPECT Battery voltage sensed is not realistic Replace A02 Digital PCB.
470b SAFEMON VCC OUT OF RANGE 3.3V or +5V supply out of range Replace A01 Analog PCB.
470c SAFEMON VCORE OUT OF RANGE 1.5V or 3.3V supply out of range Replace A02 Digital PCB.
470d SAFEMON VFPGA OUT OF RANGE 2.5V or 3.3V supply out of range Replace A02 Digital PCB.

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LIFEPAK 1000 Defibrillator/Monitor Troubleshooting

Error Code Table (continued) 8-13

Error Error Description Indication Corrective Action


4811 FLASHIO ERASE SSD FAILED Flash memory erase problem Replace A02 Digital PCB.
4812 FLASHIO INITIALIZE UNKNOWN DEVICE Flash memory read problem Replace A02 Digital PCB.
4841 SSD BAD CRITICAL DATA CRC Flash memory problem Replace A02 Digital PCB.
4842 SSD BAD INIT DATA CRC Flash memory problem Replace A02 Digital PCB.
4843 SSD BAD SETUP FEATURES CRC Flash memory problem Replace A02 Digital PCB.
4844 SSD CRITICAL DATA CORRUPTED Flash memory problem Replace A02 Digital PCB.
4845 SSD NVRAM BAD OPERATIONAL DATA Real-time clock memory error Measure coin cell voltage. If less than
CRC 2.8 volts, replace. If failure persists,
replace A02 Digital PCB.
4846 SSD SETUP FEATURES CORRUPTED Corrupted memory Clear error and retest. Restore
configuration. If failure persists,
replace A02 Digital PCB.
4848 SSD CRITICAL FLASH WRITE FAILURE Flash memory problem Replace A02 Digital PCB.
4849 SSD UNREASONABLE MFG Flash or RAM memory corruption Replace A02 Digital PCB.
CONFIGURATION

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LIFEPAK 1000 Defibrillator/Monitor Troubleshooting

Error Code Table (continued) 8-14

Error Error Description Indication Corrective Action


484b SSD EEPROM I2C READ DATA READ EEPROM read failure Replace A01 Analog PCB. Test for
INVALID reoccurance by recycling power
several times. If failure persists,
replace A02 Digital PCB.
484d SSD EEPROM ERROR DEFAULTS EEPROM data corrupted Recalibrate and retest. If failure
INSTALLED persists, replace A01 Analog PCB.
4904 UIF SETUP DEFIB TIMEOUT Failed to complete charge during defib If this is the only error code, clear and
calibration. retest. Otherwise, replace A01 Analog
PCB
4905 UIF FONT VERSION ERROR Font file incompatable. Check software versions. Reinstall
program and fonts software.
4906 UIF CONFIG VERSION ERROR Font file incompatable. Check software versions. Reinstall
program and fonts software.
4907 UIF MESSAGES ERROR Font file corruption Reinstall fonts software.
4908 UIF MESSAGES FILE CORRUPTED Font file corruption Reinstall fonts software.
4a02 ADC INTERNAL A2D TIMEOUT ADC failure Replace A02 Digital PCB.
4a03 RTC COIN CELL BATT LOW Coin cell battery low Replace coin cell.

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LIFEPAK 1000 Defibrillator/Monitor Troubleshooting

Error Code Table (continued) 8-15

Error Error Description Indication Corrective Action


8101 BOOT CPU TEST FAIL CPU test failure Replace A02 Digital PCB.
8102 BOOT PROGRAM FLASH CRC FAIL Program memory corruption Replace A02 Digital PCB.
8103 BOOT RAM ACCESS FAIL Memory failure Replace A02 Digital PCB.
8301 CONTROL AUTOTEST RAMTEST RAM Memory failure Replace A02 Digital PCB.
FAILURE
8302 CONTROL POWERAGE ABORT Only occurs in manufacturing -
8601 DEFIB ILLEGAL STATE FOR CHARGING Software logic error If there are no other faults, clear and
retest.
8602 DEFIB ILLEGAL STATE FOR SHOCK Software logic error If there are no other faults, clear and
retest.
8603 DEFIB INTERLOCK CHARGING FAILSAFE Defib safety mechanism triggered. Replace A02 Digital PCB.
8604 DEFIB INTERLOCK RTS FAILSAFE Defib safety mechanism triggered. Replace A02 Digital PCB.
8605 DEFIB INTERLOCK TRANSFER FAILSAFE Defib safety mechanism triggered. Replace A02 Digital PCB.
8781 CONTIN CRC FAIL SYS RAM failure Replace A02 Digital PCB.
8902 UIF LCD CONTROLLER ERROR CPU failure Replace A02 Digital PCB.

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LIFEPAK 1000 Defibrillator/Monitor Troubleshooting

Error Code Table (continued) 8-16

Error Error Description Indication Corrective Action


8b01 EXCEPTION ADDR READ CPU failure Replace A02 Digital PCB.
8b02 EXCEPTION ADDR WRITE CPU failure Replace A02 Digital PCB.
8b03 EXCEPTION TRAPA CPU failure Replace A02 Digital PCB.
8b04 EXCEPTION OP INVALID OPCODE CPU failure Replace A02 Digital PCB.
8b05 EXCEPTION ILLEGAL INST SLOT CPU failure Replace A02 Digital PCB.
8b06 EXCEPTION USER BREAK TRAP CPU failure Replace A02 Digital PCB.
8b07 EXCEPTION UNKNOWN CPU failure Replace A02 Digital PCB.
ffff LAST FAULT - -

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LIFEPAK 1000 Defibrillator/Monitor Section Contents

Preventive Periodic maintenance, inspection, and testing of the LIFEPAK 1000 defibrillator
9

helps detect and prevent possible electrical and mechanical problems. Refer to
Maintenance the operating instructions – Operator Checklist for additional items. For
information about battery-related topics, refer to Battery Maintenance.
Maintenance and Testing Schedule
Guidelines
Cleaning
Device Useful Life
Device Support Policy
Recycling Information

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LIFEPAK 1000 Defibrillator/Monitor Preventive Maintenance

Preventive Maintenance 9-2

Guidelines On a regular basis, you should do the following:


■ Routinely inspect the device, accessories, and cables for cracks or damage.
■ Check the readiness display to determine the level of battery charge, and
make sure the OK symbol is visible when the device is OFF.
■ Check the Use By date on the therapy electrode packet. If the Use By date
has passed, replace the electrode packet.
■ Check other emergency supplies that may be stored with the defibrillator.

Self-Tests Each time you turn the device ON, a five-second, internal self-test occurs to
ensure proper functioning of the internal electrical components and circuits. If a
problem is detected that requires immediate service, such as a malfunctioning
charging circuit, the CALL SERVICE message appears on the LCD display and the
SERVICE symbol appears on the readiness display. If necessary, the device can
still be used for a cardiac emergency. However, the problem should be corrected
as soon as possible. The SERVICE symbol will remain visible until the problem is
corrected.
When the device is OFF, an automatic self-test occurs daily and monthly at
3:00 a.m. During the automatic self-test, the defibrillator turns ON briefly and
completes a self-test. It then turns OFF. If the device is already ON at 3:00 a.m.,

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LIFEPAK 1000 Defibrillator/Monitor Preventive Maintenance

Preventive Maintenance 9-3

Self-Tests (continued) or if a battery is not installed, the automatic self-test will not occur. If the
defibrillator is turned ON while a self-test is in progress, the test is halted and the
defibrillator will turn on normally.

Test and Service Data The results of the self-test and auto tests are stored in a test log. HOW DO
THEY VIEW AND CLEAR THE TEST LOG?
If the LIFEPAK 1000 defibrillator requires service as indicated by testing,
troubleshooting, or the readiness display service symbol, contact authorized
service personnel.

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LIFEPAK 1000 Defibrillator/Monitor Preventive Maintenance

Preventive Maintenance 9-4

Maintenance and Periodic maintenance, inspection, and testing of the device will help prevent
Testing Schedule possible electrical and mechanical problems. Refer to the operating
instructions – Operator Checklist for additional items.

Guidelines The following table shows the schedule for preventive maintenance activities.
For items that should be replaced at regular intervals, refer to scheduled
replacement Items shown below.

Activity As Needed Scheduled


Performance Inspection Procedure (PIP) X see note
Test and Calibration Procedure (TCP) X
Exterior Physical Inspection X Monthly
Exterior Cleaning X
Interior Cleaning X
Note: In circumstances where extreme vibration or rough treatment is
commonplace, an annual PIP may be indicated to help ensure that the AED still
meets manufacturer’s specifications.

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LIFEPAK 1000 Defibrillator/Monitor Preventive Maintenance

Cleaning 9-5

The tools and materials that you will need to perform an external and internal
cleaning of the LIFEPAK 1000 defibrillator are shown below.

Product Description
Static-discharge-protected work Grounded conductive surface and wrist
area strap
Isopropyl alcohol
Quaternary ammonium compounds
Peroxide (peracetic acid) solutions
Cotton swabs
Vacuum cleaner
Soft-bristle brush Nonmetallic
Cloth Clean and lint-free
Compressed air Clean and dry (60 psi, max.)

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LIFEPAK 1000 Defibrillator/Monitor Preventive Maintenance

Cleaning (continued) 9-6

External Cleaning WARNING!


Procedures Shock or fire hazard. Do not immerse or soak any portion of this device in
water or any other fluid. Avoid spilling any fluid on the device or
accessories.

CAUTION!
Possible case damage. Do not clean any part of this device or accessories
with bleach, bleach dilution, or phenolic compounds. Do not use abrasive
or flammable cleaning agents. Do not attempt to sterilize this device or any
accessories unless otherwise specified in accessory operating
instructions.

Clean the exterior of the LIFEPAK 1000 defibrillator by wiping the surface with
any of the following solutions:
■ Soap and water
■ Quaternary ammonium compounds
■ Isopropyl alcohol
■ Peroxide (peracetic acid) solutions

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LIFEPAK 1000 Defibrillator/Monitor Preventive Maintenance

Cleaning (continued) 9-7

Cable Cleaning Clean the ECG cable by wiping them with a 70% isopropyl alcohol pad and
Procedure allowing them to dry. Do not soak or immerse the cables in any liquid solution.
Do not attempt to sterilize them.

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LIFEPAK 1000 Defibrillator/Monitor Preventive Maintenance

Cleaning (continued) 9-8

Internal Cleaning WARNING!


Procedures Shock hazard. The energy storage capacitor carries high voltage. Remove
the battery and discharge the capacitor before handling.

CAUTION!
Possible case damage. Do not clean any part of this device or accessories
with bleach, bleach dilution, or phenolic compounds. Do not use abrasive
or flammable cleaning agents. Do not attempt to sterilize this device or any
accessories unless otherwise specified in accessory operating
instructions.

In a static protected work environment, clean the interior of the LIFEPAK 1000
defibrillator as described below.
1. Brush interior surfaces and parts with a nonmetallic, soft-bristle brush.
2. Remove loosened dirt and dust using a dry, low-pressure compressed air
(60 psi) or vacuum cleaner.
3. Wipe metal surfaces with a soft, nonabrasive cloth that has been dampened
with isopropyl alcohol.

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LIFEPAK 1000 Defibrillator/Monitor Preventive Maintenance

Device Useful Life 9-9

During product development, the LIFEPAK 1000 defibrillator and subassemblies


are subjected to rigorous life testing. This testing and the routine testing and
maintenance program recommended in this service manual will help to provide
reliable device operation for many years.
However, both rapid technological changes and the availability of replacement
parts limit the useful life of all modern medical devices. The American Hospital
Association suggests a five-year useful life expectancy for defibrillators
(Estimated Useful Lives of Depreciable Hospital Assets, Revised 1998 Edition).
Similarly, the U.S. Army lists an eight-year life expectancy for defibrillators
(technical bulletin: Maintenance Expenditure Limits for Medical Materiel, TB
MED 7 Revision 8 October 1993). Medtronic recommends that you adopt an
eight-year useful life expectancy for this device.

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LIFEPAK 1000 Defibrillator/Monitor Preventive Maintenance

Device Support Policy 9-10

Medtronic provides full technical subassembly-level support and subassembly


replacement parts for a period of eight years beyond the device’s production
retirement date. After this eight-year period, Medtronic provides technical
support and subassembly replacement parts as available.

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LIFEPAK 1000 Defibrillator/Monitor Preventive Maintenance

Product Recycling Information 9-11

All materials should be recycled according to national and local regulations.


Contact your local Medtronic representative for assistance.
■ Defibrillator — Recycle the defibrillator at the end of its useful life. It should
be clean and contaminant-free prior to being recycled.
■ Disposable electrodes — After using disposable electrodes, follow your local
clinical procedures for recycling.
■ Batteries — Refer to Disposal/Recycling.
■ Packaging — Save or recycle packaging materials according to national and
local regulations.

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LIFEPAK 1000 Defibrillator/Monitor Section Contents

Battery Follow the guidelines described in this section to help maximize battery life and
10

performance.
Maintenance Introduction
Maintaining the Battery Pak
Battery Shelf Life
Disposal/Recycling

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LIFEPAK 1000 Defibrillator/Monitor Battery Maintenance

Battery Maintenance 10-2

Introduction The LIFEPAK 1000 defibrillator is powered by a lithium manganese dioxide


(LiMnO2), 12.0 V, 6.2 amp/Hr, nonrechargeable, battery pak (MIN 3205379). Do
not use any other battery.
Optimally maintained, a new nonrechargeable battery pak can provide
green approximately 17 hours of operating time or 440 discharges at 200 joules. Each
light year, battery capacity decreases while the battery is in the defibrillator because
button
of the battery’s normal discharge rate and the energy used by the defibrillator
auto tests. If installed in the defibrillator and the defibrillator is not used, the
Fuel gauge on the battery provides device power for up to five (six?) years.
battery pak

Maintaining the To properly maintain nonrechargeable battery paks:


Battery Pak ■ Do not attempt to recharge.
■ Do not expose to extreme temperatures.
■ Do not allow electrical connection between the battery contacts.

CAUTION!
Possible battery damage. Electrical connection between battery contacts
can blow an internal fuse and permanently disable the battery.

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LIFEPAK 1000 Defibrillator/Monitor Battery Maintenance

Battery Maintenance 10-3

Maintaining the WARNINGS!


Battery Pak (continued) Possible explosion, fire, or noxious gas. Attempting to recharge a
nonrechargeable battery pak can cause an explosion or fire or release
noxious gas. Dispose of expired or depleted nonrechargeable battery paks
as described in this service manual.
Possible defibrillator shutdown. When the LIFEPAK 1000 defibrillator
displays the REPLACE BATTERY message, replace the battery immediately.
Possible loss of power during patient care. Using an improperly
maintained battery to power the defibrillator may cause power failure
without warning. Maintain batteries as described in this section.
The battery pak never requires recharging. The battery symbol on the readiness
display indicates the approximate level of charge left in the battery. At least 30
200-joule shocks or 75 minutes of operating time remain when low battery is first
indicated.
When a battery pak is removed from the defibrillator, the BATTERY and SERVICE
symbols appear on the readiness display. After replacing the battery pak, the
device resets the readiness display.
To save battery life, the device automatically turns off if it is not connected to a
patient and no buttons are pressed for five minutes.

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LIFEPAK 1000 Defibrillator/Monitor Battery Maintenance

Battery Maintenance 10-4

Battery Shelf Life A new nonrechargeable battery pak (stored outside the defibrillator) has a shelf
life of approximately five years if stored at the proper temperature (20° to 30°C ).
The battery pak (stored outside the defibrillator) self-discharges over time;
therefore, when the battery is eventually placed in the defibrillator, its useful life
will be reduced depending on how long it “sat on the shelf.”
Disposal/Recycling Nonrechargeable batteries should be fully discharged before disposal.
Before disposing of nonrechargeable battery paks, cover the battery terminals
with the plastic cap provided with the new battery.
Follow your national, regional, and local regulations for disposal. Contact a local
Medtronic representative for more information.
In the USA, Environmental Protection Agency and Department of Transportation
regulations allow disposal of nonrechargeable batteries with ordinary household
waste provided they are fully discharged. Be sure to comply with any other local
or regional regulations before disposal. For more information or assistance,
contact your local Medtronic representative or call 1.800.442.1142.

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LIFEPAK 1000 Defibrillator Section Contents

Replacement The replacement procedures provide detailed instructions for disassembly,


handling, and reassembly of replaceable LIFEPAK 1000 defibrillator parts.
Procedures Perform an interior inspection whenever the LIFEPAK 1000 defibrillator case is
opened for service.
Remove the battery pak prior to performing any repair procedure.
When disconnecting cables and wire harnesses, label the cables and
connections to facilitate reassembly (for example, J1, J3, etc). Refer to the
Interconnect Diagram for additional information.
Service Replacement Procedure Index
Warnings and Cautions
Static-Sensitive Devices (SSD)
Verifying the Device Setup Configuration
Discharging the Energy Capacitor
Assembly Diagram
Parts Lists
Interconnect Diagram
Device Configuration Table
The Service Replacement Procedure Index on the next page provides links to
each replacement procedure described in this chapter.

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LIFEPAK 1000 Defibrillator Replacement Procedures

Service Replacement Procedure Index 11-2

Choose from the following replacement procedures:


A01 Analog PCB Replacement
A02 Digital PCB Replacement
Ao3
A04 LCD Display Replacement
A05 Lens Assembly Replacement
Elastomer Keypad Replacement
w01
W02 Speaker Assembly Replacement
W03 Battery to Analog PCB Harness Replacement
W05 Readiness Display Cable Replacement
W07 High-Energy Capacitor Replacement
W08 Inductive Resistor Replacement

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LIFEPAK 1000 Defibrillator Replacement Procedures

Warnings and Cautions 11-3

The following general warnings and cautions apply to all actions you may
perform during maintenance of the LIFEPAK 1000 defibrillator.

WARNINGS!
Shock hazard. Servicing of this device must be performed by properly
trained individuals. This device may retain potentially lethal charges
accessible inside the device at any time–even when off. Follow the
procedures carefully for discharging the W07 High-Energy Capacitor.
Shock hazard. The W07 High-Energy Capacitor carries high voltage.
Discharge the capacitor before handling.
Possible shock and device damage. It is possible to pinch and damage
wires during reassembly. To avoid pinching wires, carefully follow
reassembly instructions.

CAUTION!
Possible component damage. The PCB assemblies contain static-sensitive
devices (SSDs). To avoid damage, observe the special handling practices
described in Static-Sensitive Devices (SSD).

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LIFEPAK 1000 Defibrillator Replacement Procedures

Static-Sensitive Devices (SSD) 11-4

About SSD Handling Many electronic semiconductor devices (such as MOS ICs, FETs, optical
isolators, or film resistors) can be damaged by the discharge of static electricity.
Static charge buildup is very common. Static discharges commonly occur when
the operator wears synthetic clothes and transfers the charge to any object
touched. These discharges can damage or destroy static sensitive devices
(SSDs). In most cases, the discharge is not even perceptible to the person who
causes it.
To prevent static discharge damage to SSDs, observe the following precautions
during any open-case test, maintenance, or repair procedures:
The SSD Symbol SSDs are identified with the following warning symbol:

ATTENTION

Always perform repair or maintenance on a static-dissipative mat that is


connected to earth ground.

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LIFEPAK 1000 Defibrillator Replacement Procedures

Static-Sensitive Devices (SSD) (continued) 11-5

Wear a Wrist Strap Always wear a conductive wrist strap connected to the mat and to ground except
when working on energized equipment or when discharging high-voltage
circuits. The strap must be snug enough to make good contact against bare skin.

WARNING!
Shock hazard. Remove the wrist strap when working on energized
equipment or when discharging high voltage circuits.

Transport and Store Transport and store PCBs in anti-static racks or inside conductive bags. Label
PCBs Properly the package that contains the PCBs as static-sensitive.

Keep Work Area Keep static-generating products, such as styrofoam cups or trays, away from the
Static-Free work area. Connect all electrical equipment, such as soldering irons and test
equipment, to ground with a three-prong plug.
Test Work Area Test all the antistatic parts of the work area (mat, straps, cables) routinely. It is
Routinely recommended that you keep a log of the test results.

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LIFEPAK 1000 Defibrillator Replacement Procedures

Verifying the Device Setup Configuration 11-6

Viewing the Device ID Before beginning any repair action, the Device ID configuration must be
Configuration Code reviewed and noted to ensure that it remains the same after completing any
repair procedure.
Note: Refer to the Device Configuration Table table for a description of each
digit.
To view the device configuration code:
1. Access the SETUP menu.
2. Select GENERAL from the SETUP menu.
3. Select DEVICE DATA from the SETUP/GENERAL menu.
4. View the 20-digit Device Configuration code and record it at the top of the
PIP Checklist.
5. When device repairs are complete, check the Device Configuration code on
the SETUP/GENERAL/DEVICE DATA menu to make sure it matches the device
Config. code entered on the PIP Checklist.
6. If the configuration matches the PIP Checklist, turn the device OFF and
continue with the PIP procedure.
7. If the configuration does NOT match the PIP Checklist, refer to Reentering
the Device Configuration.

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LIFEPAK 1000 Defibrillator Replacement Procedures

Verifying the Device Setup Configuration (continued) 11-7

Reentering the Device 1. Access the SETUP menu.


Configuration 2. Refer to the Device Configuration Table table and the LIFEPAK 1000
Operating Instructions section “Getting Started” for information on entering
the device configuration
Entering the Device ID If it is necessary to enter the Device ID configuration code:
1. Select DEVICE ID on the SETUP/GENERAL menu.
2. Use the softkeys under the clockwise and counterclockwise arrows to move
the cursor to the desired alphanumeric character or option you want to
select.
3. Press the MENU key to enter the character on the Device ID line.
4. Continue adding characters to complete your entry.
5. To delete the last character entered:
– Move the cursor to the BACKSPACE option and press MENU.
– Move the cursor to the CLEAR option and press MENU again. The
character is deleted from the screen.
6. When you complete the Device ID entry, select END and press MENU to
return to the SETUP/GENERAL menu.
7. Turn the device OFF.

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LIFEPAK 1000 Defibrillator Replacement Procedures

Discharging the Energy Capacitor 11-8

Building a Capacitor Construct a capacitor discharge tool as illustrated to discharge the W07 High-
Discharge Tool Energy Capacitor. The following materials are required:
■ 10 kΩ, 2 W resistor (ten 1 KΩ, 2 W), high-voltage
neon lamp ■ 5 MΩ, 5 W resistor, high-voltage
RTV silicone
5 MΩ, 5 W rubber sealant ■ Neon lamp, NE76, NE2, or NE2H
resistor ■ 8 AWG copper wire
■ Clear plastic tubing, capable of insulating 10 kV
clear
plastic
10 KΩ, 2 W ■ 10 kV insulation
tubing
resistor
■ RTV, silicone rubber sealant
RTV silicone
rubber sealant
Refer to Using the Capacitor Discharge Tool on the next page to discharge
the high-energy capacitor.
6 inches

10 kV insulation

8 AWG wire

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LIFEPAK 1000 Defibrillator Replacement Procedures

Discharging the Energy Capacitor (continued) 11-9

Using the Capacitor WARNING!


Discharge Tool Shock hazard. Discharge tools that are not designed and labeled for
biphasic use are inadequate for use on biphasic defibrillators. The
discharge tool can take several minutes to discharge the energy capacitor.
The capacitor discharge tool is used to discharge the W07 High-Energy
Capacitor before beginning any maintenance on the inner parts of the
defibrillator.
To use the capacitor discharge tool:
1. Remove the battery pak.
2. Remove the lower enclosure.
3. Place one probe into the PCB through the hole to the left of J501 and hold it
steady (see illustration on the next page).
4. Place the other probe into the PCB through the hole to the lower right of
J502 and hold both probes steady.

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LIFEPAK 1000 Defibrillator Replacement Procedures

Discharging the Energy Capacitor (continued) 11-10

Using the Capacitor J501 connector,


high-energy capacitor
Discharge Tool thru-hole.

(continued) J502 connector,


DANGER:
high-energy capacitor
thru-hole

CAUTION:

A01 Analog PCB


MIN 3203555

5. Observe the neon lamp inside the capacitor discharge tool. If a charge of
approximately 90 volts is present, the neon lamp will light.

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LIFEPAK 1000 Defibrillator Replacement Procedures

Discharging the Energy Capacitor (continued) 11-11

Using the Capacitor WARNING!


Discharge Tool Shock hazard. Do not assume the capacitor is uncharged if the neon lamp
(continued) does not light! There may still be a charge on the capacitor. Do not touch
capacitor terminals until completing the discharge operation.
6. Continue holding the probes on the points indicated for at least 30 seconds
after the neon lamp is no longer lit.

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LIFEPAK 1000 Defibrillator Replacement Procedures

A05 Lens Assembly Replacement 11-12

Lens Assembly Note: The A05 Lens Assembly cannot be reused. If removed, install a new
Removal Lens Assembly.
The A05 Lens Assembly should be removed from the upper enclosure first if any
20 of the following components require replacement:
■ A04 LCD Display
■ A02 Digital PCB
■ A03 Upper Enclosure
Note: The membrane switch is not a replaceable item. A damaged membrane
switch must be replaced as part of the A05 Lens Assembly repair kit.
To remove the A05 Lens Assembly from the defibrillator:
1. Remove the battery pak.
2. Remove the keypad from the Lens Assembly and discard (the keypad is
not reusable).
3. Remove the six 4-40 x .25 screws (20) from the Lens Assembly.

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LIFEPAK 1000 Defibrillator Replacement Procedures

A05 Lens Assembly Replacement (continued) 11-13

Lens Assembly 4. Remove the Lens Assembly from the upper enclosure using the lens
Removal (continued) removal tool (MIN 3206005) as follows.
– Place the tool’s strap around the middle of the case and center the
debris-free plunger over the lens.
– Pull the plunger straight up evenly.
– Remove the tool and carefully rotate the lens assembly to gain access to
the membrane switch flex connector.
5. Disconnect the membrane switch connector from the A02 Digital PCB at J2.
6. If required, continue with the A04 LCD Display replacement procedure.

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LIFEPAK 1000 Defibrillator Replacement Procedures

A05 Lens Assembly Replacement (continued) 11-14

Lens Assembly To install a new A05 Lens Assembly into the defibrillator (the Lens Assembly is
Installation not reuseable):
Note: Verify that the A04 LCD Display is installed before installing the Lens
Assembly.
1. Clean any dust and debris from the lens prior to installation.
2. While tilting the left side of the lens up, use the membrane switch connector
installation tool (MIN 3205532) to connect the membrane switch connector
to the Digital PCB at J2.
Note: Tool MIN 3205532 provides verification that the membrane switch
connector is fully seated.
3. Make sure the backlight wires and ferrite from the LCD display are in their
holding features in the upper enclosure.
4. Press the Lens Assembly into the upper enclosure, using equal pressure,
until fully seated. Do not press on the dome switches.
5. Install the six new 4-40 x .25 screws (20). Tighten to 7 in. lbs.
6. Install a new keypad into the Lens Assembly.
membrane switch connector
installation tool

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LIFEPAK 1000 Defibrillator Replacement Procedures

Lower Enclosure Replacement 11-15

The lower enclosure must be removed if any of the following components require
replacement:
■ A01 Analog PCB
■ A02 Digital PCB
■ A03 Upper Enclosure
■ W01 QUIK-COMBO to Analog PCB Harness (part of A03 replacment)
■ W02 Speaker Assembly
■ W03 Battery to Analog PCB Harness
■ W05 Readiness Indicator
■ W07 High-Energy Capacitor
■ W08 Inductive Resistor

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LIFEPAK 1000 Defibrillator Replacement Procedures

Lower Enclosure Replacement (continued) 11-16

Lower Enclosure To remove the lower enclosure:


Removal 1. Remove the battery.
2. Place the defibrillator face down on the work surface (protect the lens from
damage).
3. Remove the twelve #6 T-15 Torx screws (12) from the lower enclosure.
4. Carefully lift the lower enclosure (17) from the defibrillator.
5. Verify that the lower speaker backing (13) remains with the lower enclosure.
6. Perform the capacitor discharge procedure.
7. Continue with the next repair procedure, as required.

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LIFEPAK 1000 Defibrillator Replacement Procedures

Lower Enclosure Replacement (continued) 11-17

Lower Enclosure To reassemble the lower enclosure:


Installation 1. Verify all inside enclosure component replacement procedures have been
completed.
2. Verify that the lower speaker backing (13) is adhered to the lower enclosure.
3. Carefully place the lower enclosure (17) onto the upper enclosure. Verify the
enclosure fits flush all around the device seal.
Note: If excessive pressure is required to mate the case halves, remove the
lower enclosure and verify that the Inductive Resistor and battery harness
are correctly placed. Also verify that all wires are properly routed.
Note: Use only rework torx screws when refastening screws into the upper
enclosure.
4. Install the twelve #6 x 1” T-15 Torx screws (12) into the lower enclosure.
Tighten screws to 10.0 in. lbs.

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LIFEPAK 1000 Defibrillator Replacement Procedures

Elastomer Keypad Replacement 11-18

Keypad Removal Remove the keypad to gain access to the A05 Lens Assembly.
Note: The keypad is not reuseable after removal.
To remove the keypad from the defibrillator:
1. Peel up a corner of the keypad, (each corner contains a plug inserted into
the screw hole). Carefully peel the keypad away from the lens assembly.
Note: Using sharp tools to remove the keypad is not advised. The
membrane switch can easily be damaged with excess handling.
2. As required, continue to the A05 Lens Assembly replacement procedure.
Keypad Installation To install a new keypad into the defibrillator:
1. Make sure the Lens Assembly is installed in the device and is free of dust
and debris.
Note: Verify six screws are installed into the Lens Assembly. Verify that the
5
double microphone cover labels (5) are present and not damaged.
2. Remove half of the release liner from the keypad (9).
3. Place the keypad onto one side of the lens assembly and roll it across.
Remove the second half of the release liner and press the keypad onto the
lens assembly, using equal pressure, until fully seated.

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LIFEPAK 1000 Defibrillator Replacement Procedures

A04 LCD Display Replacement 11-19

LCD Display Removal To remove the A04 LCD Display from the defibrillator:
1. Remove the A05 Lens Assembly.
2. Using needle-nosed pliers, disconnect the backlight cable from J5 of the
A02 Digital PCB. Insert the pliers into the two center holes of the connector
and gently pull upward.
3. Remove the four 4-40 x .25 (20) screws from the LCD display. Discard the
screws.
4. Using the display flex installation/removal tool (MIN 3205524), open
connector J6 of the Digital PCB, and gently guide the display flex from the
J6 connector out through the ferrite.
Note: Leave the ferrite adhered in place if the upper enclosure will be
reused.
5. If the LCD display will be reinstalled as part of the repair process, protect the
display from scratching or other damage.
6. If required, continue with the lower enclosure removal process.

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LIFEPAK 1000 Defibrillator Replacement Procedures

A04 LCD Display Replacement (continued) 11-20

LCD Display Installation To Install the A04 LCD Display into the defibrillator:
1. Make sure the LCD Display is not damaged or scratched.
Note: Verify the Display EMI Shield (1) is present. Verify the lower enclosure
is installed.
2. Remove the adhered ferrite from the upper enclosure. Slide the LCD Display
flex through the ferrite.
Note: the LCD Display flex lays on top of the Display EMI Shield.
3. Using the display flex install/removal tool (MIN 3205524), guide the display
flex into the J6 connector on the Digital PCB. While holding the cable in
place, press the tool toward the front of the enclosure, rotate the handle
upward, and remove the tool from the slot.
4. Use the display flex verification tool (MIN 3205525) to verify that the display
flex is fully inserted. Silver traces of cable should not be visible when the flex
cable is fully inserted.

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LIFEPAK 1000 Defibrillator Replacement Procedures

A04 LCD Display Replacement (continued) 11-21

LCD Display Installation 5. If the repair includes a new upper enclosure, remove the liner from the
(continued) adhesive at the ferrite location. Mount the ferrite (18) into the upper
enclosure.
6. Fasten the LCD Display in place using four 4-40 x .25 screws (20). Tighten to
7 in. lbs.
Note: Make sure the backlight wire are not pinched under the fastened
display.
7. Connect the backlight cable from the LCD Display to J5 of the Digital PCB.
8. Place the round ferrite on the backlight cable into the holder area in the
upper enclosure.
9. Continue with the A05 Lens Assembly installation process.

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LIFEPAK 1000 Defibrillator Replacement Procedures

W03 Battery to Analog PCB Harness Replacement 11-22

Battery Harness To remove the W03 Battery to Analog PCB Harness from the defibrillator:
Removal 1. Remove the lower enclosure.
2. Disconnect the Battery Harness connector from J504 of the Analog PCB.
3. Lift the Battery Harness PCB, wedged ferrite, and wire harness from the
upper enclosure.
4. Continue with the next repair procedure, as required.

Battery Harness To install the W03 Battery to Analog PCB Harness into the defibrillator:
Installation 1. Inspect the Battery to Analog PCB Harness for damage prior to installation.
2. Install the Battery Harness into the upper enclosure in the following
sequence:
– Install the Battery Harness PCB into the slot in the battery well in the
upper enclosure.
– Connect the Battery Harness connector to J504 of the Analog PCB.
– Route the Battery Harness wires along the groove in the upper
enclosure. Wedge the ferrite in the groove to secure the harness in
place.

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LIFEPAK 1000 Defibrillator Replacement Procedures

W03 Battery to Analog PCB Harness Replacement (continued) 11-23

Battery Harness Note: Verify all wires are tucked into the groove of the enclosure. Correct
Installation (continued) routing of wires prevents pinching when the lower enclosure is installed.
3. Install the lower enclosure, as required.

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LIFEPAK 1000 Defibrillator Replacement Procedures

W02 Speaker Assembly Replacement 11-24

Speaker Assembly To remove the W02 Speaker Assembly from the defibrillator:
Removal 1. Remove the lower enclosure.
2. Disconnect the W02 Speaker Assembly connector from J507 of the Analog
PCB.
3. Lift and remove the Speaker Assembly from the device.
4. Continue with the next repair procedure, as required.

Speaker Assembly To install the W02 Speaker Assembly into the defibrillator:
Installation Note: Verify that the upper speaker backing (13) is in place before installing
the Speaker Assembly.
1. Inspect the Speaker Assembly for damage prior to installation.
2. With the tab oriented to the bottom of the Speaker Assembly, place the
speaker into the upper enclosure.
3. Connect the Speaker Assembly connector into J507 of the Analog PCB.
4. Route the Speaker Assembly wires along the groove and slot in the upper
enclosure.
5. Install the lower enclosure, as required.

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LIFEPAK 1000 Defibrillator Replacement Procedures

W08 Inductive Resistor Replacement 11-25

Inductive Resistor To remove the W08 Inductive Resistor from the defibrillator:
Removal 1. Remove the lower enclosure.
2. Disconnect the W08 Inductive Resistor connector from J501 of the
W01 A01 Analog PCB.
3. Lift and remove the Inductive Resistor from the device.
4. Continue with the next repair procedure, as required.

Inductive Resistor To install the W08 Inductive Resistor into the defibrillator:
Installation 1. Inspect the Inductive Resistor for damage prior to installation.
2. Place the Inductive Resistor into the case features in the upper enclosure
(short wire at the top with the soldered connection toward the back).
3. Route the Inductive Resistor wires over the top of the W01 QUIK-COMBO
harness and W07 Capacitor wires.
4. Connect the Inductive Resistor connector into J501 of the Analog PCB.
5. Install the lower enclosure, as required.

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LIFEPAK 1000 Defibrillator Replacement Procedures

W07 High-Energy Capacitor Replacement 11-26

Capacitor Removal To remove the W07 High-Energy Capacitor from the defibrillator:
1. Remove the lower enclosure.
2. Disconnect the W07 Capacitor connector from J502 of the Analog PCB.
3. Lift and remove the W07 Capacitor from the device.
4. Continue with the next procedure, as required.

Capacitor Installation To install the W07 High-Energy Capacitor into the defibrillator:
1. Inspect the W07 Capacitor for damage prior to installation.
Note: Verify the W05 Readiness Display is installed and connected to the
A02 Digital PCB.
2. Place the capacitor into the upper enclosure. Orient the capacitor terminals
vertically with the Warning label up.
3. Connect the capacitor connector into J502 of the Analog PCB. (Route and
connect the capacitor to J502 prior to routing and connecting the Inductive
Resistor to J501.)
4. Install the lower enclosure, as required.

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LIFEPAK 1000 Defibrillator Replacement Procedures

A01 Analog PCB Replacement 11-27

Analog PCB Removal To remove the A01 Analog PCB from the defibrillator:
1. Remove the Lower Enclosure.
2. Disconnect the W03 Battery Harness from the J504 connector.
3. Disconnect the W02 Speaker Assembly from the the J507 connector.
4. Disconnect the W08 Inductive Resistor from the the J501 connector.
5. Disconnect the W07 High-Energy Capacitor from the J502 connector.
6. Unhook the cable retainer on the W01 QUIK-COMBO to Therapy harness.
7. Disconnect the W01 QUIK-COMBO to Therapy harness from the J503 and
J506 connectors.
8. Carefully lift the A01 Analog PCB away from the A02 Digital PCB, with most
of the upward pressure concentrated around the P16 connector.
Note: Keep the W06 48-pin Header inserted in the A01 Analog PCB.
Protect the exposed pins.
9. Store the A01 Analog PCB in a protective container.
10. Continue with the next procedure, as required.

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LIFEPAK 1000 Defibrillator Replacement Procedures

A01 Analog PCB Replacement (continued) 11-28

Analog PCB Installation To install the A01 Analog PCB into the defibrillator:
1. Inspect the A01 Analog PCB and the W06 48-pin Header for damage prior to
installation.
2. Verfiy the A02 Digital PCB is installed.
3. Verify the high-voltage shield image plane (4) is installed.
4
Note: The A01 Analog PCB replacement kit includes a new W06 48-pin
Header. Install the W06 into the A01 Analog PCB at P16 prior to installing
the A01 Analog PCB into the defibrillator.

Caution!
Contamination. Handle the PCB by the board edges to avoid
contamination, which can affect performance of high impedance circuits.

4. Carefully place the A01 Analog PCB onto the upper enclosure bosses. Hold
the front edge of D up to view the W06 48-pin Header engage J16 of the
Digital PCB.
5. Connect the W01 QUIK-COMBO to Therapy Harness to the J503 and J506
connectors.

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LIFEPAK 1000 Defibrillator Replacement Procedures

A01 Analog PCB Replacement (continued) 11-29

Analog PCB Installation 6. Secure the cable retainer around the W01 QUIK-COMBO to Therapy
(continued) Harness.
7. Connect the W07 High-Energy Capacitor to the J502 connector.
8. Route the W08 Inductive Resistor wires over the top of the W01 and W07
10
harnesses. Connect the W08 Inductive Resistor to the J501 connector.
9. Connect the W02 Speaker Assembly to the J507 connector. Check the wire
routing.
10. Connect the W03 Battery Harness to the J504 connector.
Note: Verify all wires are tucked into the groove of the enclosure. Correct
routing of wires prevents pinching when the lower enclosure is installed.
11. Verify the high-voltage caution shield (10) is in place on the Analog PCB.
12. Install the lower enclosure, as required.

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LIFEPAK 1000 Defibrillator Replacement Procedures

A02 Digital PCB Replacement 11-30

Digital PCB Removal To remove the A02 Digital PCB from the defibrillator:

4
1. Remove the A05 Lens Assembly.
2. Remove the A04 Display Assembly.
3. Remove the Lower Enclosure.
4. Remove the A01 Analog PCB.
5. Remove the W07 High Energy Capacitor.
6. Remove the high-voltage shield image plane (4) from the bosses in the
upper enclosure. Keep the metal tabs of the shield folded in as in the
installed state.
A02
7. Disconnect the W05 Readiness Display cable from the J3 connector of the
A02 Digital PCB.
Note: Verify that the keypad and display assemblies are disconnected from
the A02 Digital PCB before continuing with the next step.
8. Carefull lift the A02 Digital PCB away from the upper enclosure.
9. Store the A02 Digital PCB in a protective container.

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LIFEPAK 1000 Defibrillator Replacement Procedures

A02 Digital PCB Replacement (continued) 11-31

Digital PCB Installation To install the A02 Digital PCB into the defibrillator:
A02 1. Inspect the A02 Digital PCB for damage prior to installation.
2. Place the A02 Digital PCB onto the upper enclosure bosses.
3. Connect the W05 Readiness Display flex to the J3 connector of the
A02 Digital PCB.
4. Install the high-voltage shield image plane (4) onto the bosses in the upper
enclosure. The metal tabs on the shield go over each boss and must make
contact with the A01 Analog PCB. Verify the center metal tab is inserted onto
4 the pin of the enclosure.
5. Install the W07 High-Energy Capacitor into the upper enclosure.
6. Install the A01 Analog PCB.
7. Install the lower enclosure.
8. Install the A04 Display Assembly.
9. Install the A05 Lens Assembly.

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LIFEPAK 1000 Defibrillator Replacement Procedures

W05 Readiness Display Cable Replacement 11-32

Readiness Display To remove the W05 Readiness Display from the defibrillator:
Removal 1. Remove the lower enclosure.
2. Remove the W07 High Energy Capacitor.
3. Lift the rear corner (near speaker) of the A01 Analog PCB and the high-
voltage shield image plane (4) high enough to gain access to the
J3 connector of the A02 Digital PCB.
4. Disconnect the Readiness Display cable from the J3 connector of the A02
Digital PCB.
5. Push three fingers torward the top of the enclosure to access the Readiness
Display. Use the plastic tool to push the Readiness Display out of the rubber
holding features in the upper enclosure.
Note: Use care in removing the Readiness Display from the upper
enclosure. The glass of the Readiness Display can scratch the clear lens of
the upper enclosure.
6. Remove the Readiness Display from the upper enclosure.
7. If the Readiness Display will be reinstalled as part of the repair process,
protect the display from scratching or other damage.

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LIFEPAK 1000 Defibrillator Replacement Procedures

W05 Readiness Display Cable Replacement (continued) 11-33

Readiness Display To install the W05 Readiness Display into the defibrillator:
Installation 1. Locate the Readiness Display, unpackage and prepare for installation.
Check the display for damage with no scratches on the display viewing area.
2. Clean the lens and Readiness Display in preparation for installing the
display.
3. Holding the three fingers back in the upper enclosure, insert the bottom edge
of the Readiness Display first and then rotate the top edge into place. Center
the Readiness Display in the bottom two holding features. Release the
fingers to hold the display in place.
4. Connect the Readiness Display cable into the J3 connector of the A02
Digital PCB.
5. Install the W07 High-Energy Capacitor.
6. Install the lower enclosure, as required.

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LIFEPAK 1000 Defibrillator Replacement Procedures

Interconnect Diagram 11-1

W05 Readiness Display


MIN 3203914

A05 Lens Assembly J3


MIN 3205306 J2

A02 Digital PCB


A04 LCD Display J6 MIN 3203558
MIN 3203723
J5

J16
EMI shield HV image plane shield W06 Header

MIN 3205367 MIN 3203727 MIN 3203984

J504
W03
A01 Analog PCB J501
Battery Pak Battery W08 Inductive
Harness MIN 3203555 Resistor
MIN 3203730 MIN 3010212
J507 T1 preamp
shield shields J502
W02 Speaker
MIN 3203730 W07 Capacitor

J503 J506 MIN 3200442

W01 QUIK-COMBO Harness


MIN 3203730
J508
P508

A03 Upper Enclosure


MIN 3203716

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LIFEPAK 1000 Defibrillator Replacement Procedures

Upper Enclosure Assembly Diagram


Click an item number to see the
corresponding MIN (part number).

I NEED A BETTER DRAWING THAT I


CAN REVISE.

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LIFEPAK 1000 Defibrillator Replacement Procedures

Lower Enclosure Labels Diagram


Click an item number to see the
corresponding MIN (part number).

I NEED A BETTER DRAWING


THAT I CAN REVISE.

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LIFEPAK 1000 Defibrillator Replacement Procedures

Lower Enclosure Assembly Diagrams

17

13

W07 10

A01

W08 W03

W06
4

A03
W02

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LIFEPAK 1000 Defibrillator Replacement Procedures

Lower Enclosure Assembly Diagrams (continued)


Click an item number to see the
corresponding MIN (part number).

I NEED A BETTER DRAWING


THAT I CAN REVISE.

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LIFEPAK 1000 Defibrillator Replacement Procedures

Parts Lists
Item Qty MIN CAT. Part Description Notes
A01 1 3203555-002 21330-001079 Analog PCB
A02 1 3203558-006 21330-001078 Digital PCB
A03 1 3203716-002 21300-006594 Upper Enclosure
A04 1 3203723-001 21300-005746 LCD Display, monochrome, 1/4 VGA, LED backlight
A05 1 3205306-000 21330-001100 Lens Assembly
W01 1 3203730-007 21300-006595 Wire Harness - QUIK-COMBO to Therapy PCB
W02 1 3203730-008 21300-006617 Wire Harness - Speaker Assembly
W03 1 3203730-003 21300-005936 Wire Harness - Battery to Analog PCB
W05 1 3203914-002 21300-006576 LCD Readiness Indicator
W06 1 3203984-000 21300-006044 Header Connector, stacking, 2-row, 48-pin
W07 1 3200442-004 21300-006043 High-Energy Capacitor
W08 1 3010212-008 21300-006042 Inductive Resistor, 5 ohm

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LIFEPAK 1000 Defibrillator Replacement Procedures

Parts Lists (continued)


Item Qty MIN CAT. Part Description Notes
1 or 1 3205367-002 21300-006549 Display EMI shield
2??
4 1 3203727-004 21300-006555 High-voltage shield image plane, with spacer
9 1 3203734-001 21501-001259 Elastomer keypad
10 1 3201984-001 21300-006215 High-voltage shield
12 10 3202157-004 21300-006118 Screw, type 25, #6 x 1.0 truss, Torx, T15, 410 SS
13 2 3205428-000 21300-006158 Speaker backing
16 1 3206296-000 21330-001127 Upper enclosure and EMI shield assembly
17 1 3203717-002 21300-006574 Lower enclosure
18 1 3204301-229 21300-005967 Ferrite, ribbon, steward, 28R1101-000, 140 ohm
20 4 3205482-000 21300-006138 Screw - CS, nickel, P, PH, #4-40 x .250 L
3205524 Display flex installation/removal tool ????
3205532 Membrane switch connector installation tool ????
3206005 Lens removal tool ????

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LIFEPAK 1000 Defibrillator Replacement Procedures

Device Configuration Table

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LIFEPAK 1000 Defibrillator Section 12 Contents

Parts Lists and This section provides assembly diagrams and lists each part to help identify
components needed to repair the LIFEPAK 1000 defibrillator.
Assembly
Interconnect Diagram
Diagrams
Service Replacement Kits
Defibrillator Part Number and Serial Number
Ordering Parts

42

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LIFEPAK 1000 Defibrillator Parts Lists and Assembly Diagrams

Parts Lists and The Interconnect Diagram provides detailed interconnect information for each
assembly and cable, with reference designations (for example, System PCB,
Assembly W05 Power PCB/Contact PCB Cable). Click a link to view a detailed diagram.
Diagrams The Service Replacement Kits contain all items needed to replace major
(continued) components. Each kit has its own MIN.
The Serial Number and Part Number description is useful for decoding
information on the device label.
Refer to Ordering Parts to obtain replacement parts for the device.
For additional parts lists, including items necessary to keep the device in clinical
service, see Ordering Devices, Supplies, and Accessories.

43

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LIFEPAK 1000 Defibrillator Parts Lists and Assembly Diagrams

Glossary
The following terms appear in this section (including column headings of the
parts list tables):
■ Common Parts are components used in every version of the LIFEPAK 12
defibrillator/monitor, regardless of options. Common parts are divided into
front case, rear case, and System/Memory/Therapy PCBs.
■ Internal Parts are components internal to the case that are specific to your
device.
■ External Parts are components external to the case that are specific to your
device.
■ An Item number is the reference designator for each unique part on the
device. Click an item number on a diagram to view the MIN and description
for that part. Click an item number on a parts list to view a diagram showing
that part. Item numbers that begin with a letter (for example, A01, W21)
designate a main component (such as a PCB or cable) that includes
individual parts.
■ The Quantity identifies how many of the listed part are included in the order.
■ MIN refers to the Medtronic manufacturer’s item number (part number).
■ Part Description provides a brief description of the part.
■ Part Number is the PN number on the device label that identifies the model
of each device.
44

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LIFEPAK 1000 Defibrillator Parts Lists and Assembly Diagrams

Glossary (continued)
■ The catalog number (CAT.) is the reference designator used for ordering
each part.
■ Options are assemblies that are not required on the basic device and can
be specified by the customer when purchased. Parts on these assemblies
may be referred to as optional parts.

45

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LIFEPAK 1000 Defibrillator Parts Lists and Assembly Diagrams

Front Label Diagrams


Click an item number to see the
corresponding MIN (part
number).
Note: This diagram reflects the
device with all available options
installed. Your device may not
have all of these options. Use
the Options Configurator to
find the parts list specific to your
device.

46
(Continued on next page)

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LIFEPAK 1000 Defibrillator Parts Lists and Assembly Diagrams

Upper Enclosure Assembly Diagram


Click an item number to see the corresponding
MIN (part number).

47

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LIFEPAK 1000 Defibrillator Parts Lists and Assembly Diagrams

Lower Enclosure Labels Diagram Page 1 of 10

Click an item number to see the


corresponding MIN (part number).

48

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LIFEPAK 1000 Defibrillator Parts Lists and Assembly Diagrams

Lower Enclosure Assembly Diagram Page 1 of 10

Click an item number to see the


corresponding MIN (part number). 17

13

W07 10

A01

W08 W03

W06
4

W02
49

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LIFEPAK 1000 Defibrillator Parts Lists and Assembly Diagrams

Parts Lists Page 1 of 3

Item Qty MIN CAT. Part Description Notes


A01 1 3203555-001 Analog PCB
A02 1 3203558-005 Digital PCB
A03 1 3203716-001 Upper Enclosure Assembly
A04 1 3203723-001 LCD Display, monochrome, 1/4 VGA, LED backlight
A05 1 3205306-000 Lens Assembly
W01 1 3203730-007 Wire Harness - QUIK-COMBO to Therapy PCB
W02 1 3203730-008 Wire Harness - Speaker Assembly
W03 1 3203730-003 Wire Harness - Battery to Analog PCB
W05 1 3203914-002 LCD Readiness Indicator
W06 1 3203984-000 Header Connector, vertical, 2-row, AU, 0.05 in. x 0.10
in. spacing
W07 1 3200442-004 High-Energy Capacitor
W08 1 3010212-008 Inductive Resistor, 5 ohm

50

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LIFEPAK 1000 Defibrillator Parts Lists and Assembly Diagrams

Parts Lists Page 1 of 3

Item Qty MIN CAT. Part Description Notes


1 or 1 3205367-002 Display EMI shield
2??
4 1 3203727-004 High-voltage shield image plane, with spacer
9 1 3203734-001 Elastomer keypad
10 1 3201984-001 High-voltage caution shield
12 10 3202157-004 Screw, type 25, #6 x 1.000 truss, Torx, T15, 410 SS
13 2 3205428-000 Speaker backing
16 1 3206296-000 Upper enclosure assembly and EMI shield
17 1 3203717-002 Lower enclosure
18 1 3204301-229 Ferrite, ribbon, steward, 28R1101-000, 140 ohm
20 4 3205482-000 Screw - CS, nickel, P, PH, #4-40 x .250 L

51

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A

LIFEPAK® 1000 Defibrillator


Performance Inspection Procedure (PIP) Checklist

Part # ________________________________ Date ______________________________

Serial # ______________________________ Performed By _______________________

Device Config _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Dept. ____________


(optional) 19 0

Inspection Pass Failed Comments

A Physical Inspection

Record the result of physical inspection test. ˆ ˆ

Testing

1 Battery Installation -Test

Record the result of Battery Installation Test. ˆ ˆ

2 Power Up Initialization -Test

Record the result of Power Up Initialization Test. ˆ ˆ

3 Service Alert Test / Audio- Voice Prompt Test

Record the result of Service Alert Test and Audio- Voice Prompt Test. ˆ ˆ

4 Defibrillator Energy Output / Charge time Tests/Buttons and Keys Test/Dump test

Energy Level Range ˆ ˆ


at 100 J 95- 105 J

Energy Level Range ˆ ˆ


at 360 J 342 - 378 J

ba Record that device completes charge time in less than 14 seconds. ˆ ˆ

ba Record that all contorls on the Device are functioning property. ˆ ˆ

Defibrillator Energy Dump Test

Record that no service wrench result on the device. ˆ ˆ

5 Date and Time / LCD Contrast / Full Monthly Auto Test

Record the result of Time and Date, LCD Contrast and Full Monthly Test. ˆ ˆ

6 Electrode Impedance Test

Record the result of Electrode Impedance Test. 355Ω - Check Electrodes ˆ ˆ


246Ω - Stand Clear
5Ω - Check Electrodes
7 Warm Boot Detection Test

Record the result of Warm Boot Detection Test., range 5 - 49 seconds ˆ ˆ

8 3 ECG Leads Characteristic Test (Note: Complete if the Device is equipped with 3 Lead N/A
ECG option)

a - Record the result of ECG Lead Characteristic Test. 10Hz Sinewave, 1mv = 10mm ˆ ˆ ˆ

b - Record the result of ECG BPM Test. ECG 120 BPM = 120 + 3 BPM ˆ ˆ ˆ

c - Confirm “Connect ECG Leads” message. ˆ ˆ ˆ

9 Therapy ECG Characteristic Test

Record the result of Therapy ECG Characteristic Test. QRS Waveform @120 BPM = 11mm ˆ ˆ

10 Leakage Current Tests Pass Failed Comments

a - Record the result of Therapy ECG Leakage current Test. 0 μA to 9 μA ˆ ˆ


b - Record the result of 3 Leads ECG Leakage current Test. (if option) 0 μA to 9 μA ˆ ˆ ˆ

LIFEPAK1000 Defibrillator Service Manual


©April 2007, Medtronic Corp. PAGE BACK
LIFEPAK 1000 Defibrillator Index

Useful Life Glossary


A Device Description parts list
Acronyms Device Primary Functions
Adobe Reader
Applicability, PIP
Device Support Policy I
Device Tracking Inspection Checklist
Assembly diagrams Device Useful Life Instrument Calibration Procedure
front case labeling Diagrams Interconnect diagram
assembly description
B Document CD Internal Cleaning
Basic Steps Adobe Reader Introduction
Battery Maintenance navigation instructions
Building a Capacitor Discharge Tool
E M
Manual Mode
C Equipment Requirements Modes of Operation
Calibration Testing Equipment Requirements for TCP
Equipment Verification for PIP
Capacitor Discharge Tool
Building Error Codes
N
Processing Navigation
Cautions and Warnings, General
Error CodesTable using Adobe Reader
Cleaning
External Cleaning using hyperlinks
External Cleaning Procedures
Internal Cleaning Procedures
Contacting Medtronic F O
Front case Ordering Devices, Supplies, and
D labeling diagram Accessories
Device Functional Description
Primary Functions P
Support Policy G Parts lists
Tracking General Warnings and Cautions Personnel Requirements

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LIFEPAK 1000 Defibrillator Index

Physical Description and Features Terms, Safety


Physical Inspection Test Procedure S Test and Calibration Procedure
PIP Safety Applicability
Equipment Saving Setup Configuration Test and Calibration Procedure Scope
General Instructions Transfer Process Test Equipment Requirements, PIP
Leakage Current Test Procedure Scope, PIP Test Equipment Requirements, TCP
Personnel Service Information Test Equipment Verification for TCP
Physical Inspection Service Personnel Qualifications Trademarks
Resource Requirements Setup Configuration Troubleshooting Chart
Test Equipment Requirements Table Transfer
Test Equipment Verification Setup Mode
Entering
W
Workstation Power Warnings and Cautions
PIP – Instructions Shock Advisory System
Warnings and Cautions, General
Power On/ Self-Test SpO2 Cleaning Procedures
Warranty Information
PIP Applicability Static Sensitive Devices (SSD)
What to do
PIP Scope Symbols
After emergency medical personnel
Power On/ Self-Test, PIP Instructions arrive
Preface T
Preventive Maintenance TCP
External Cleaning Procedures Equipment Requirements
Guidelines Introduction
Internal Cleaning Procedures Personnel Requirements
Maintenance and Testing Schedule Scope and Applicability
Processing Error Codes Test Equipment Requirements Table
Test Equipment Verification
R Workstation Power
Resource Requirements for PIP Technician Requirements
Responsibility for Information Terms

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