Documente Academic
Documente Profesional
Documente Cultură
QUOTATION
RUHRPUMPEN REF:
806728 Revision 3
19/09/2019
Page 1 of 142
Aramco 9Coms for pumps and major sub-
supplier Items
Page 11 of 142
BUDGET ITEM NO. CONT. NO.
8SJUDGH$ETDLT)LHOG:DWHU,QMHFWLRQ6\VWHP BI-10-0 REV.
DOCUMENT NO. 00
Manufactur Primary
Manufacturer Name Country City Material Material Description
er Number Insp. Plan
6-14 MARUO- 6000000996 MOTOR: INDUCTION, 500
MACHI, HP AND ABOVE,
NAGASAKI- HORIZONTAL
TOSHIBA MITSUBISHI-
30000098 Japan SHI,
ELECTRIC INDUSTR
NAGASAKI -
KEN, 8528004,
Japan
2-4 SHUEHIRO- 6000000996 MOTOR: INDUCTION, 500
CHO, HP AND ABOVE,
TSURUMI-KU, HORIZONTAL
TOSHIBA MITSUBISHI- YOKOHAMA-
30001459 Japan
ELECTRIC INDUSTR SHI,
KANAGAWA-
KEN, 2300045,
Japan
1|Page
Page 12 of 142
4620 FOREST 6000000996 MOTOR: INDUCTION, 500
AVENUE, HP AND ABOVE,
SIEMENS ENERGY AND
30001926 USA NORWOOD, HORIZONTAL
AUTOMATION
45212-3396,
USA
VIA MARCONI 6000000996 MOTOR: INDUCTION, 500
30003166 NIDEC ASI SPA Italy 1,ONFALCON HP AND ABOVE,
E, 34074, Italy HORIZONTAL
Manufactur Primary
Manufacturer Name Country City Material Material Description
er Number Insp. Plan
RINGDIJK 6000000996 MOTOR: INDUCTION, 500
390B, HP AND ABOVE,
30001178 BRUSH HMA BV Netherlands RIDDERKERK, HORIZONTAL
2983 GS,
Netherlands
HANS LOHER 6000000996 MOTOR: INDUCTION, 500
STRASSE 32, HP AND ABOVE,
30003727 SIEMENS AG Germany RUHSTORF, HORIZONTAL
94099,
Germany
BREITE 6000000996 MOTOR: INDUCTION, 500
STRASSE 131, HP AND ABOVE,
MONCHENGL HORIZONTAL
30003471 ATB SCHORCH GMBH Germany
ADBACH,
41238,
Germany
NONNENDAM 6000000996 MOTOR: INDUCTION, 500
MALLEE 72, HP AND ABOVE,
30003723 SIEMENS AG Germany
BERLIN, 13629, HORIZONTAL
Germany
2|Page
Page 13 of 142
Manufactur Primary
Manufacturer Name Country City Material Material Description
er Number Insp. Plan
VIALE DELL 6000000996 MOTOR: INDUCTION, 500
INDUSTRIA 18, HP AND ABOVE,
30003405 ABB SPA Italy
VITTUONE, HORIZONTAL
20010, Italy
NO.11 6000000996 MOTOR: INDUCTION, 500
ANTUNG HP AND ABOVE,
ROAD, HORIZONTAL
TECO ELECTRIC AND CHUNG-LI
30001456 Taiwan
MACHINERY CO LTD CITY, TAO-
YUAN
COUNTY,
32063, Taiwan
1-1-1 6000000996 MOTOR: INDUCTION, 500
SHIROGANE- HP AND ABOVE,
CHO, HORIZONTAL
30005126 HITACHI LTD Japan HITACHI-SHI,
IBARAKI-KEN,
3170061,
Japan
107 Park 6000000996 MOTOR: INDUCTION, 500
Street North, HP AND ABOVE,
GENERAL ELECTRIC
30001690 Canada PETERBOROU HORIZONTAL
CANADA COMPANY
GH, K9J 7B5,
Canada
5100 6000000996 MOTOR: INDUCTION, 500
TECO-WESTINGHOUSE
30002070 USA HIGHWAY 35, HP AND ABOVE,
MOTOR COMPANY
WESTINGHOU HORIZONTAL
3|Page
Page 14 of 142
Manufactur Primary
Manufacturer Name Country City Material Material Description
er Number Insp. Plan
SE ROAD,
ROUND
ROCK, 78681,
USA
ROD SP 101 6000000996 MOTOR: INDUCTION, 500
TECHO HP AND ABOVE,
CAMPINAS HORIZONTAL
30001685 GEVISA SA Brazil MNTE 3,8,
CAMPINAS SP,
13064-654,
Brazil
JEDDAH 6000000996 MOTOR: INDUCTION, 500
ST.,2ND IND. HP AND ABOVE,
CITY HORIZONTAL
TECO MIDDLE EAST Saudi
30006593 DAMMAM,
ELECTRICAL AND Arabia
DAMMAM,
31241, Saudi
Arabia
6-14 MARUO- 6000000996 MOTOR: INDUCTION, 500
MACHI, HP AND ABOVE,
NAGASAKI- HORIZONTAL
TOSHIBA MITSUBISHI-
30000098 Japan SHI,
ELECTRIC INDUSTR
NAGASAKI -
KEN, 8528004,
Japan
4|Page
Page 15 of 142
Manufactur Primary
Manufacturer Name Country City Material Material Description
er Number Insp. Plan
2-4 SHUEHIRO- 6000000996 MOTOR: INDUCTION, 500
CHO, HP AND ABOVE,
TSURUMI-KU, HORIZONTAL
TOSHIBA MITSUBISHI- YOKOHAMA-
30001459 Japan
ELECTRIC INDUSTR SHI,
KANAGAWA-
KEN, 2300045,
Japan
4620 FOREST 6000000996 MOTOR: INDUCTION, 500
AVENUE, HP AND ABOVE,
SIEMENS ENERGY AND
30001926 USA NORWOOD, HORIZONTAL
AUTOMATION
45212-3396,
USA
VIA MARCONI 6000000996 MOTOR: INDUCTION, 500
1, HP AND ABOVE,
30003166 NIDEC ASI SPA Italy
MONFALCON HORIZONTAL
E, 34074, Italy
RINGDIJK 6000000996 MOTOR: INDUCTION, 500
390B, HP AND ABOVE,
30001178 BRUSH HMA BV Netherlands RIDDERKERK, HORIZONTAL
2983 GS,
Netherlands
HANS LOHER 6000000996 MOTOR: INDUCTION, 500
STRASSE 32, HP AND ABOVE,
30003727 SIEMENS AG Germany RUHSTORF, HORIZONTAL
94099,
Germany
5|Page
Page 16 of 142
Manufactur Primary
Manufacturer Name Country City Material Material Description
er Number Insp. Plan
BREITE 6000000996 MOTOR: INDUCTION, 500
STRASSE 131, HP AND ABOVE,
MONCHENGL HORIZONTAL
30003471 ATB SCHORCH GMBH Germany
ADBACH,
41238,
Germany
NONNENDAM 6000000996 MOTOR: INDUCTION, 500
MALLEE 72, HP AND ABOVE,
30003723 SIEMENS AG Germany
BERLIN, 13629, HORIZONTAL
Germany
VIALE DELL 6000000996 MOTOR: INDUCTION, 500
INDUSTRIA 18, HP AND ABOVE,
30003405 ABB SPA Italy
VITTUONE, HORIZONTAL
20010, Italy
NO.11 6000000996 MOTOR: INDUCTION, 500
ANTUNG HP AND ABOVE,
TECO ELECTRIC AND ROAD, HORIZONTAL
30001456 Taiwan
MACHINERY CO LTD CHUNG-LI
CITY, TAO-
YUAN
6|Page
Page 17 of 142
Manufactur Primary
Manufacturer Name Country City Material Material Description
er Number Insp. Plan
COUNTY,
32063, Taiwan
1-1-1 6000000996 MOTOR: INDUCTION, 500
SHIROGANE- HP AND ABOVE,
CHO, HORIZONTAL
30005126 HITACHI LTD Japan HITACHI-SHI,
IBARAKI-KEN,
3170061,
Japan
107 Park 6000000996 MOTOR: INDUCTION, 500
Street North, HP AND ABOVE,
GENERAL ELECTRIC
30001690 Canada PETERBOROU HORIZONTAL
CANADA COMPANY
GH, K9J 7B5,
Canada
5100 6000000996 MOTOR: INDUCTION, 500
HIGHWAY 35, HP AND ABOVE,
WESTINGHOU HORIZONTAL
TECO-WESTINGHOUSE
30002070 USA SE ROAD,
MOTOR COMPANY
ROUND
ROCK, 78681,
USA
ROD SP 101 6000000996 MOTOR: INDUCTION, 500
TECHO HP AND ABOVE,
30001685 GEVISA SA Brazil CAMPINAS HORIZONTAL
MNTE 3,8,
CAMPINAS SP,
7|Page
Page 18 of 142
Manufactur Primary
Manufacturer Name Country City Material Material Description
er Number Insp. Plan
13064-654,
Brazil
JEDDAH 6000000996 MOTOR: INDUCTION, 500
ST.,2ND IND. HP AND ABOVE,
CITY HORIZONTAL
TECO MIDDLE EAST Saudi
30006593 DAMMAM,
ELECTRICAL AND Arabia
DAMMAM,
31241, Saudi
Arabia
6-14 MARUO- 6000000996 MOTOR: INDUCTION, 500
MACHI, HP AND ABOVE,
NAGASAKI- HORIZONTAL
TOSHIBA MITSUBISHI-
30000098 Japan SHI,
ELECTRIC INDUSTR
NAGASAKI -
KEN, 8528004,
Japan
2-4 SHUEHIRO- 6000000996 MOTOR: INDUCTION, 500
CHO, HP AND ABOVE,
TSURUMI-KU, HORIZONTAL
TOSHIBA MITSUBISHI- YOKOHAMA-
30001459 Japan
ELECTRIC INDUSTR SHI,
KANAGAWA-
KEN, 2300045,
Japan
4620 FOREST 6000000996 MOTOR: INDUCTION, 500
SIEMENS ENERGY AND
30001926 USA AVENUE, HP AND ABOVE,
AUTOMATION
NORWOOD, HORIZONTAL
8|Page
Page 19 of 142
Manufactur Primary
Manufacturer Name Country City Material Material Description
er Number Insp. Plan
45212-3396,
USA
VIA MARCONI 6000000996 MOTOR: INDUCTION, 500
1, HP AND ABOVE,
30003166 NIDEC ASI SPA Italy
MONFALCON HORIZONTAL
E, 34074, Italy
RINGDIJK 6000000996 MOTOR: INDUCTION, 500
390B, HP AND ABOVE,
30001178 BRUSH HMA BV Netherlands RIDDERKERK, HORIZONTAL
2983 GS,
Netherlands
HANS LOHER 6000000996 MOTOR: INDUCTION, 500
STRASSE 32, HP AND ABOVE,
30003727 SIEMENS AG Germany RUHSTORF, HORIZONTAL
94099,
Germany
BREITE 6000000996 MOTOR: INDUCTION, 500
STRASSE 131, HP AND ABOVE,
30003471 ATB SCHORCH GMBH Germany
MONCHENGL HORIZONTAL
ADBACH,
9|Page
Page 20 of 142
Manufactur Primary
Manufacturer Name Country City Material Material Description
er Number Insp. Plan
41238,
Germany
NONNENDAM 6000000996 MOTOR: INDUCTION, 500
MALLEE 72, HP AND ABOVE,
30003723 SIEMENS AG Germany
BERLIN, 13629, HORIZONTAL
Germany
VIALE DELL 6000000996 MOTOR: INDUCTION, 500
INDUSTRIA 18, HP AND ABOVE,
30003405 ABB SPA Italy
VITTUONE, HORIZONTAL
20010, Italy
NO.11 6000000996 MOTOR: INDUCTION, 500
ANTUNG HP AND ABOVE,
ROAD, HORIZONTAL
TECO ELECTRIC AND CHUNG-LI
30001456 Taiwan
MACHINERY CO LTD CITY, TAO-
YUAN
COUNTY,
32063, Taiwan
1-1-1 6000000996 MOTOR: INDUCTION, 500
SHIROGANE- HP AND ABOVE,
CHO, HORIZONTAL
30005126 HITACHI LTD Japan HITACHI-SHI,
IBARAKI-KEN,
3170061,
Japan
10 | P a g e
Page 21 of 142
Manufactur Primary
Manufacturer Name Country City Material Material Description
er Number Insp. Plan
107 Park 6000000996 MOTOR: INDUCTION, 500
Street North, HP AND ABOVE,
GENERAL ELECTRIC
30001690 Canada PETERBOROU HORIZONTAL
CANADA COMPANY
GH, K9J 7B5,
Canada
5100 6000000996 MOTOR: INDUCTION, 500
HIGHWAY 35, HP AND ABOVE,
WESTINGHOU HORIZONTAL
TECO-WESTINGHOUSE
30002070 USA SE ROAD,
MOTOR COMPANY
ROUND
ROCK, 78681,
USA
ROD SP 101 6000000996 MOTOR: INDUCTION, 500
TECHO HP AND ABOVE,
CAMPINAS HORIZONTAL
30001685 GEVISA SA Brazil MNTE 3,8,
CAMPINAS SP,
13064-654,
Brazil
JEDDAH 6000000996 MOTOR: INDUCTION, 500
ST.,2ND IND. HP AND ABOVE,
CITY HORIZONTAL
TECO MIDDLE EAST Saudi
30006593 DAMMAM,
ELECTRICAL AND Arabia
DAMMAM,
31241, Saudi
Arabia
11 | P a g e
Page 22 of 142
RVL for 9COM No. 6000002315
Manufactu Primary
Manufacturer Name Country City Material Material Description
rer Number Insp. Plan
361‐366 BUCKINGHAM MECHANICAL SEAL API IR310200
United
30000218 JOHN CRANE UK LTD AVENUE, SLOUGH, SL1 6000002315 TYPE
Kingdom
4LU, United Kingdom
1ST INDUSTRIAL CITY, MECHANICAL SEAL API IR310200
ARABIAN SEALS COMPANY Saudi
30000332 DAMMAM, 31488, 6000002315 TYPE
LIMITED Arabia
Saudi Arabia
MILL CLOSE, MECHANICAL SEAL API IR310200
United
30003293 AESSEAL PLC ROTHERHAM, S60 1BZ, 6000002315 TYPE
Kingdom
United Kingdom
12 | P a g e
Page 23 of 142
2ND INDUSTRIAL AREA, MECHANICAL SEAL API IR310200
AESSEAL SAUDI ARABIA CO. Saudi
30007926 DAMMAM, 34334, 6000002315 TYPE
LTD. Arabia
Saudi Arabia
361‐366 BUCKINGHAM MECHANICAL SEAL API IR310200
United
30000218 JOHN CRANE UK LTD AVENUE, SLOUGH, SL1 6000002315 TYPE
Kingdom
4LU, United Kingdom
1ST INDUSTRIAL CITY, MECHANICAL SEAL API IR310200
ARABIAN SEALS COMPANY Saudi
30000332 DAMMAM, 31488, 6000002315 TYPE
LIMITED Arabia
Saudi Arabia
MILL CLOSE, MECHANICAL SEAL API IR310200
United
30003293 AESSEAL PLC ROTHERHAM, S60 1BZ, 6000002315 TYPE
Kingdom
United Kingdom
13 | P a g e
Page 24 of 142
BURGMANNSTRASSE 1, MECHANICAL SEAL API IR310200
EAGLEBURGMANN
30007311 Germany EURASBURG, 82547, 6000002315 TYPE
GERMANY GMBH AND CO K
Germany
Manufactu Primary
Manufacturer Name Country City Material Material Description
rer Number Insp. Plan
KORTE HEI 16, 6000002501 SKID; LUBRICATION
30004477 SPIE PROCESS EQUIPMENT Netherlands SPRUNDEL, 4714 RD,
Netherlands
14 | P a g e
Page 25 of 142
Aramco Non-material requirement(NMR)
Global Proposal System 19.3.6
Technical Section
Page 5 of 34
CLARIFICATIONS AND DEVIATIONS LIST
(SEPERATALY PROVIDED IN EXCEL FORMAT)
Includes Pump, Electric Motor, Lube Oil system and
Mechanical seal & system
RP Quotation Number 805728 (document rev 1d)
RP Quote Revision
INCONEL WELD OVERLAY
SCOPE OF SUPPLY AND SPECIFICATION COMMENTS
SAES-W-014 SHOULD BE COMPLIED FULLY OR
ELSE POINT WISE DEVIATION TO BE TAKEN, IF
Testing and NDE SOME REQUIREMENTS CANNOT BE FOLLOWED
AT ALL
Offered testing is included in our pricing:
• Chemical composition to be measured before hydrotest
• Liquid Penetrant Examination – 10% of first layer and 100% of second layer
• Measure Overlay thickness by UT
• Material test report and PMI for welding consumables
• Ferrite measurements shall be performed in accordance with AWS A4.2
• Hardness Testing
• PMI of each layer can be offered as an option, but we do not consider this as value added because chemical
analysis is already included as above.
Page 1 of 2 REV 1C
SPEC.
COMMENT
PARA #
AD‐036821 MATERIAL GUIDE FOR HORIZONTAL AND VERTICAL IN‐LINE PUMPS
Note (2) Ruhrpumpen has offered option for casted and fabricated/forged casings.
Casting materials A216 WCC
Fabrication materials A105 or A266 at Ruhrpumpen choice
Pump end covers are casted construction A216 WCC
Note (14) “The use of weld overlay requires the approval of standard committee chairman; pumps, seals and mixers. Weld overlay
must consist of at least four layers of weld metal to achieve undiluted weld metal composition after final machining.
Refer to SAES‐W‐014. Additional layers may be needed for increased erosion and corrosion resistance. Only GMAW,
GTAW OR PTAW process allowed. Confirm overlay composition by PMI per SAES‐A‐206. Each WPS to be approved by
standards committee chairman, pumps, seals & mixers.”
Ruhrpumpen offers overlay comprised of 2 layers of 3mm each (see weld procedure for more details). With base material
dilution this would result in approximately 5.5mm of cladding (Industry norm would be a minimum of 3.2mm).
With these 2 layers the result is undiluted weld metal in the second layer, with an Fe content of approximately 5% after
machining in sealing areas (which is exeeds the requirement of SAES‐W‐014 Para 5.7 that states maximum iron content
should be 10%).
We do not consider any additional layers to be value added or necessary to meet the specification requirements.
Inconel overlay is offered in according to our attached qualified weld procedure. Any customer comments to the weld
procedure which requires qualification of new or additional procedures will have a price and delivery impact.
SAES‐W‐014 Weld Overlays and Welding of Clad Materials
5.7 “..the chemistry of the overlay shall be measured at 1.5 mm below the minimum specified overlay thickness…”
Ruhrpumpen offers chemistry at 3mm as shown in our PQR.
02‐SAMSS‐012 Weld Overlayed Fitting, Flanges, and Spool Pieces
GENERAL Non destructive test procedures are in accordance with DNV specifications
7.4 “..Chemical analysis shall be carried out at a height of 2.0 mm from the base metal..”
Ruhrpumpen offers chemistry at 3mm as shown in our PQR.
7.5 We offer hardness testing to BS EN ISO 6507‐1; 2005 – 10kgf load
9 PMI of each layer can be offered as an option, but we do not consider this as value added because chemical analysis is
already included as stated in the scope of supply section.
9.6 Visual inspection report is considered to be included in LPE Report.
No other specifications reviewed or considered for this overlay process.
Page 2 of 2 REV 1C
Sea Water Injection Pump
113-G-0001A/B/C
Global Proposal System 19.3.6
Scope of Supply
Customer NESMA & PARTNERS Size / Stages AB 12x10x19 (B) CH / 5
Item number 113-G-0001A/B/C _Rev 1 Pump speed 3550 rpm
Customer reference Quote number 806728 - Rev 2
Scope of Supply
Qty Description
3 AB 12x10x19 (B) CH
Warning ! Pattern Cost must be included
1 Pattern cost
Horizontal pump
Horizontal
Pump
3 AB 12x10x19 A CM - 5+
stages (+ 1 dummy stage)
Material Selection: Material
D2 according to API610
Table H.1 / H.2
3 Material grade HSZ in
accordance with drawing
AD-036821-001-07
BARREL / CASING : ASTM A995 5A (UNS J93404)
IMPELLER: ASTM A 890 5A
SHAFT : A276 UNS 32760
CASING WEAR RINGS: ASTM A995 5A Hard Faced/: integral in accordance with 31-31SAMSS-004
IMPELLER WEAR-RINGS: ASTM A 890 5A Hard Faced
3 Tungsten Carbide Lazer Cladding of wear parts
3 Pump description: The AB-pump is a horizontal,
multi stage, single-suction impeller, double-casing,
radially split, barreltype, between bearings,
foot mounted centrifugal pump with axial thrust balancing by
means of opposite impeller arrangement.
Pump nomination to API610, 11th edition is BB5.
Direction of Rotation: CCW
(seen from driven end)
3 Flanges: 1500#RTJ (for suction and discharge nozzle)
3 Casing Vent line, MOC-Super Duplex Butt-welding with Vent valve
Size - 1" #1500 Class
3 NACE MR 0175 certification for wetted components
3 Pump suction nozzle: 12"/1500#/ RTJ/ SIDE
Pump discharge nozzle: 10"/ 1500#/ RTJ/ SIDE (
3 Nozzle Arrangement: Side - Side (offset arrangement)
3 Casing Drain line, MOC-Super Duplex Butt-welding
Size - 1" #1500 Class
piped to baseplate edge with gate type isolating valves, terminating in a flanged connections
3 Pump instruments –
RP Std. Temperature and Vibration package for pump with sleeve bearings including:
8x RTD (Ex i, 2 per radial bearing, 2 per axial bearing inboard, 2 per axial bearing outboard, all mounted inside bearing shells),
6x proximity probes with proximitors (2x per radial bearing, 2x per axial bearing, proximitors mounted inside of junction box at skid edge),
One seismic vibration transducer per bearing (motor > 2500HP, total 2 pieces)
2 x junction boxes (1x for temperature signals, 1x for vibration and keyphasor signals, Ex e, IP65), cables and mounting up to JB’s.
(JB is RP battery limit) For more information see RP STD-P&ID (For exact motor instrumentation see motor offer)
Brand name of instruments are RP choice (see RP Standard Instrument Vendors List)
1Xkeyphasor
1XDPT across the balance Line
1XJB for Plan 65 Differential Pressure Transmitter and Level Transmitter & DPT across Balance Line
3 Boroscope port plus flanged closure and bolting
3 Drain Line: Drain Line, incl. 1x manually operated valve, brought to a central customer connection at
baseplate edge. Customer connection: Flanged
3 Pipe connection at casing: Integral Flange
3 Pipe rating: 1500#
3 Balancing Line Rating: 1500# standard (due to subject of suction pressure)
3 Balancing Line Connection (at pump): Pump
Connection: Butt weld connection
Global Proposal System 19.3.6
Scope of Supply
Qty Description
3 Balancing Line Size: Size: 2"
Balancing Line Schedule: Schedule 80
3 On skid Lube oil piping for Pump & motor bearings
3 Bearing lubrication: Oil pressure lubrication
3 Bearing housing cooling: Cooling by forced feed oil
3 Local Control Panel
- Start/Stop Switches
- Running/Stopped/Fault
Lights
- HOA (Local/Off/Remote)
Selector Switch
CABLE - Cables, Cable
Glands, Cable Tray, Closed
conduits shall be used for
routing cables as required
Make: Ruhrpumpen choice
of as per ARAMCO approved
vendors
3 Lube Oil System:
Following guidelines of
API 614 5th Ed & 32-
SAMSS-013, Ch. 1 & 2. –
Special Purpose System
as per ARAMCO specs.
Air Fin Cooler as per
Vendors / maker's
standard design,
construction &
manufacturing is
acceptable. Hence
Aramco Specs for Air
Cooler
(32- SAMSS-011) is
not listed in table of
compliance. So, Aramco /
Customer Specs of
Air Cooler , API 661
& Aramco Approved
Vendors for Air Cooler
will not be followed & not
considered. As Aramco
accept maker standard
Air fin cooler then make
can be non RVL ( non
Aramco Approved)
Shaft Sealing
6 Mechanical Seal: Special
mechanical seal
Seal Type: Single Mechanical Seal
Seal Plan: Plan 31/65.
Seal Vendor: EB or JC or eqvt RuhrPumpen choice of manufacturer from ARAMCO RVL
6 Seal flush plan - Primary
SFP: Plan 31 piping - Seal
flush from pump discharge
through cyclone separator;
centrifuged solids are
returned to pump suction.
6 Seal flush pipe schedule:
Single SFP - Sch 80 pipe
Material: Super Duplex
6 Cyclone separator for single
seal flush plan: Cyclone
separator
Note: Refer Seal vendor
offer fro complete
description
6 Seal flush pipe material (Secondary Plan): Seal
flush plan material - Super Duplex
Global Proposal System 19.3.6
Scope of Supply
Qty Description
6 Lekage Detection Pot for Plan 65
** refer seal vendor offer for complete details
Driver
3 Driver Type: Motor drive
Driver standard: IEC Motor
Frame Type
Driver sizing: Driver sizing specification: API 610 / ISO 13709
3 Motor Misc Equipment
Set of Vertical Jackscrews (Driver)
Set of Driver shims
Driver Bearings: Sleeve
3 Motor Rating: 7210kW @ 2 pole speed
Enclosure: Safe Area; IP 55
Driver standard: IEC Motor Frame Type
Driver sizing specification: API 610 /
ISO 13709
Motor Make: Schorch or equal Ruhrpumpen
choice of manufacturer from Aramco approved vendor's list.
3 Witnessed routine test for all motors &
Witnessed type test for one motor
3 Motor Shims for alignment
Baseplate
3 API 610 type grouted base plate with full top decking Common for Pump + Motor
complete with horizontal driver alignment screws, vertical leveling screws and earthing boss
3 Baseplate included in RP scope:
Baseplate Type: Standard groutable steel baseplate
3 31-SAMSS-004 / Cl. 7.3.10 Baseplates shall be fully covered by a smooth deck plate or checkered steel plate. All walking surfaces shall be
coated with nonslip paint. All baseplates, excluding sub-bases, for permanent installation in onshore facilities shall be grouted. The grout
holes must be accessible for grouting with the pump and driver mounted. *
Vendor: Ruhrpumpen standard Vendor
3 Baseplate Drainage (7.3.1): RP std. - Entire drain pan-type.
The baseplate is drained by a 2" NPT connection.
3 Anchor bolt for base plates
Coupling
3 API 671 Coupling
Manufacturer:Intertech approved equal
- RP Choice from Aramco AVL *
3 Coupling Guard - Aluminium
Testing
1 Torsional critical speed analysis (pump and
driver)
1 Lateral Analysis (only pump)
1 Nozzle load analysis required (calculation only -
no test)
3 Witnessed Balancing Rotor G1.0 - Observed & certified
3 Witnessed Performance Test with SHOP Motor including below
- witness; ~1 hr perf test with testbed- motor
-Witnessed NPSH Test
-Witnessed Vibration test
-Witnessed sound level test
-Witnessed 4 Hr Mech Run test
-Witnessed retest after final head adjustment
- NPSHR test
3 Hydrostatic Testing
Hydrotest (witnessed, certified, 30min; with water at 20°C)
3 Cleanliness prior to final assembly (witnessed)
1 3.1 Material certificate for Barrel, casing, impeller, wear rings and shaft. ( Wetted components)
3 Dynamic Balance of Impellers – Observed and
Certified
3 Witnessed Dismantling(Only if pump fails in tests
3 Visual inspection + LP or MP on case weld
connections (balancing line)
Visual inspection + LP or MP on auxiliary process weld connections (flush plans)
Global Proposal System 19.3.6
Scope of Supply
Qty Description
10% RT on butt welded connections
10% RT on butt welded connections on auxiliary
process weld connections (accessible areas) *
3 100 % RT on impeller tip
3 Visual inspection + LP on impeller
Radiography inspection of casing critical areas (wherever feasible) 20 films only *
3 Ultrasonic inspection on shaft
(wherever feasible)
Paint
3 Paint systems: Standard RP painting: Meet exceed ARAMCO Painting specification requirement. RP painting specification will be provided
for review approval at contract stage.
1 Baseplate painting: Special paint
1 As per project specification SAES-H-101V. Super Duplex surface need not be painted. Baseplate for pump, accessories & other carbon
steel surfaces to be painted in accordance with below email
Documentation
3 ARAMCO Documentation
Freight Preparation
3 Type 5: Internal- and external preservation for
pumps with increased requirements e.g. according API 610
3 Freight preparation (Boxing Selection): Export Boxing
Freight place: Freight EXW RP works
Accessories
3 RP Standard Warranty according to attached RP T&C's - 12-18 months
3 Atmospheric Run Down tank
1 Special Tools: Cartridge removal tools
3 Commissioning spares
- Set of Gasket, "O' Ring for a pump-3 Nos
- Set of Lube Oil Filter element & gasket o rings 3 Nos
- Set of Lube Oil Filter element & gasket o rings 3 Nos
- Mechanical seal repair kit : 1 No
Global Proposal System 19.3.6
Power
6,000
Power - kW
4,000
2,000
2,500 100
MCSF
2,250 454 mm 90
2,000 443 mm 80
Efficiency
1,750 70
Efficiency - %
1,500 60
Head - m
382 mm
1,250 50
1,000 40
750 30
500 20
250 10
0 0
50
NPSHr - m
NPSHr
25
0
0 50 100 150 200 250 300 350 400 450
Flow - l/s
Customer : NESMA & PARTNERS Size : AB 12x10x19 (B) Flow, rated : 295.0 l/s
Customer reference : Stages :5 Differential head / pressure, rated : 1,675.0 m
Item number : 113-G-0001A/B/C _Rev 1 Speed, rated : 3550 rpm Fluid density, rated / max : 1.043 / 1.043 SG
Service : Sea water injection pump Based on curve number : OK 210 419.00 CH Viscosity : 0.87 mm2/s
Quantity :3 Efficiency : 80.5 % Cq/Ch/Ce/Cn [ANSI/HI 9.6.7-2010] : 1.00 / 1.00 / 1.00 / 1.00
Quote number : 806728 - Rev 3 Power, rated : 6,283 kW
Date last saved : 09/17/2019 7:06 PM NPSH required : 21.28 m
Saudi Aramco 2741-M-ENG (11/2010)
PUMP MARK NO(S). 113 -G- 0001A , 113 -G- 0001B DRIVER NAME PLATE POWER RATING kW
113 -G- 0001C , -G- RPM
PUMPS OF IDENTICAL TYPE & SIZE IN OPERATION 100% 120%
MIN. CONT.
NORMAL
-G- , -G- PERFORMANCE AT STABLE
FLOW OF RATED
FLOW CAPACITY
-G- , -G-
DRIVER DATA SHEET BE-679771 TOTAL DIFF. HEAD m
GEAR UNIT DATA SHEET EFFICIENCY %
LUBE OIL SYST DATA SHEET BE-574565 REQUIRED POWER kW
SAFETY INSTRUCTION SHEET NPSH REQ'D FOR:
LCC EF $/kW 3% H 1st STAGE ON H2O m
40,000 HRS LIQ'D PUMPED m
SERVICE
PUMP FUNCTION SEA WATER INJECTION (NOTE-1)
CONTINUOUS INTERMITTENT STANDY BY SHUT-OFF HEAD AT ACTUAL IMP. DIAM. m
ATTENDED UNATTENDED AT MAX. IMP. DIAM. m
INDIVIDUALLY IN SERIES IN PARALLEL CAPACITY AT END OF CURVE L/s
UPSTREAM OF PUMP NO(S) -G- TOT.DIFF. HEAD AT END OF CURVE m
INTERMEDIATE TRANSMISSION
OPERATING CONDITIONS
GEAR BOX RATIO
CAPACITY NORMAL L/s 265 HYDR. COUPL. SPEED RANGE % % OF DRIVER SPEED
RATED L/s 295 CONSTRUCTION DATA
RATED TOTAL DIFFERENTIAL HEAD m 1675 PUMP TYPE
NPSH AVAILABLE AT SUCTION FLG. HORIZONTAL (BET. BRGS) OVERHUNG
AT RATED CAPACITY m 124.5 VERT. IN-LINE INTEGRAL SHAFT
AT 120% OF RATED CAPACITY m 110.5 CASING MOUNT: CENTERLINE FLANGE CENTERLINE
VISC. CORR. FACTOR CQ; CH; CE FOOT
RATED SUCTION PRESSURE kPa(abs) 1430 VERT. IN-LINE IN-LINE CASE SUPPORTED
MAX. SUCT. PR. AT RATED CAP. kPa(abs) 1500 CASING SPLIT AXIAL RADIAL
MAX. SUCT. PR. AT SHUT-OFF kPa(abs) CASING TYPE DOUBLE VOLUTE SINGLE VOLUTE
TOTAL DIFFERENTIAL PRESSURE kPa 17103 DIFFUSOR STAGGER
RATED DISCHARGE PRESSURE kPa(abs) 18533 SELF PRIMING YES NO
MAX. DISCH. PR. AT RATED CAP. kPa(abs) 18603 DIR. OF ROT. CCW CW
(VIEWED FROM DRIVER)
PUMP NOZZLES
SIZE RATING FACING LOCATION
SUCTION NOTE-23
DISCHARGE NOTE-23
DATA SHEET FOR 113-G-0001 A/B/C DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO REV.NO.
Fy N Fy N Fy N My N.m DEPTH mm
SHAFT SEALING
PACKED STUFFING BOX PACKING MAT'L. N/A
PROVIDED WITH LANTERN RING: YES NO
SEALING ARRANGEMENT THROUGH SEALING
DEAD ENDED
FLUSH WITH LIQUID PUMPED GREASE p
/ MAKE
/ MANUFACTURER MAT'L CODE
/ MODEL
/ API CODE MAT'L 3RD LETTER
4TH LETTER
5TH LETTER
PIPING FOR PRIMARY SEAL API FIG. D-2 PLAN 31/61 (Note 10) Dp = mm
PIPING FOR THROTTLE BUSHING OR Dsl = mm (IF APPLICABLE)
AUXILIARY SEAL API FIG. D-3 PLAN Dh1 = mm
COOLING WATER PIPING, API FIG. D-4 PLAN Dh2 = mm
CYCLONE SEPARATOR YES NO d = mm
FLOW ORIFICE IN SEAL FLUSH SUPPLY LINE YES NO p = DEGREES
SEAL LEAKAGE PIPING WITH ORIFICE YES NO h = DEGREES
BUFFER LIQUID SYSTEM YES NO
METHANOL DRIP SYSTEM YES NO
/ REQUIRED: PRESSURE kPa(ga); FLOW L/s
DATA SHEET FOR 113-G-0001 A/B/C DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO REV.NO.
DATA SHEET FOR 113-G-0001 A/B/C DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
YES REQUIRED
PROVISIONS ONLY YES NO
DIMENSIONAL DRAWING OF
O
ALARM SETTING C COMPLETELY ASSEMBLED UNIT
O
SHUTDOWN SETTING C OPER. & MAINT. INSTRUCTIONS
CROSS SECT. DRW. WITH PART NO'S.
VIBRATION / DISPLACEMENT MONITORING MECHANICAL SEAL DRAWING
BILLS OF MATERIALS
POSITION RADIAL BRG'S THRUST BRG. BRG. HSG COMPLETED PUMP DATA SHEET
TYPE PROXIMITY PROXIMITY SEISMIC AUXILIARY PIPING DWG.
CERTIFIED TEST CURVE & DATA
YES RECOMMENDED SPARES LIST
PROVISIONS ONLY INSTR. WIRING DIAGRAM
SPEED TORQUE CURVE
ALARM / SHUTDOWN COLD ALIGNMENT CURVE
SETTING: m P-P / DATA L. & T. VIBR. ANALYSIS
mm/s RMS /
/
SEISMIC PNEUMATIC MISCELLANEOUS
ELECTRICAL
PROXIMITY PAINTING
SHAFT SEAL LEAKAGE CONTROL: YES NO
ELECTRICAL PNEUMATIC BUYER'S PAINT SAES-H-001
/ PRES. SWITCH MAKE MODEL VENDOR'S STANDARD:
/ PRESSURE SETTING *SHUTDOWN* kPa(ga)
LEVEL SWITCH MAKE MODEL
/ TIME DELAY SETTING CONTR.ORIFICE mm SPECIFICATION
31-AMSS-004
/ PUMP kg ASME B 73.1 ASME B 73.2
PUMP ROTATING ASSEMBLY kg TECHNICAL SPECIFICATION (DOC. NO. BE-450002)
CASING (UPPER HALF) kg
BASEPLATE kg
COUPLING kg
DRIVER kg
DRIVER ROTATING ASSEMBLY kg
TOTAL MASS kg
DATA SHEET FOR 113-G-0001 A/B/C DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
1 Vendor to note that for initial years, all three pumps will be operating in parallel and without standby.
3 Sand traces are expected. Pumps shall be designed for a minimum suspended solids of 0.03% (300 PPM) by weight.
and 50-100 microns as particle size for suspended particles (sand traces).
4 Pump capacity and differential head are specified on the basis of liquid density at suction conditions. However, liquid density
changes with pressure and temperature; Vendor shall take into account the density change for pump and driver design.
6 Vendor to advise anticipated temperature rise across the pump to permit the impact of liquid density to be evaluated.
7 Vendor shall review and confirm material selection based on liquid characteristic and operating condition.
Vendor shall propose superior material, if required for client review and approval.
8 Main electric induction motor shall comply with requirements of 17-SAMSS-502 and API 541.
9 Lube oil system shall comply with the requirements of 32-SAMSS-013 and API 614, Part 1 & 2. The Lube oil cooler shall be
air cooled and off skid mounted. Vendor to confirm the requirement of rundown tank.
10 Mechanical seal and seal plan selection shall be verified by vendor. Mechanical seals shall comply with the requirements of
31-SAMSS-012 and API 682.
11 Gear box (if required) shall comply with the requirements of 13-SAMSS-001 and API 613.
13 For these pumps the maximum allowable working pressure shall apply to all parts referred to in the definition of pressure casing,
including seal and seal system.
14 Pumps shall have a continuous head rise from the rated head to shutoff. The head rise shall not be less than 10% of the
rated head.
15 For new and 40,000 hr of opearation, The NPSH3 shall not exceed the specified NPSHA over the range of minimum continuous
stable capacity to 120% of the rated capacity. At rated capacity, the NPSHA shall also exceed the NPSH3 by a minimum
margin of 1 meter (3.3 ft).
16 Pump shall have a preferred operating region of 70 % to 120 % of best efficiency point flow rate of the pump as furnished.
The normal operating flow rate shall be within the region of 80% and 100% of the pump best efficiency point flow rate of the
pump as furnished. The rated flow rate shall be within the region of 80 % to 110 % of best efficiency point flow rate of the
pump as furnished. The flow rate at the end of the curve shall not be less than 120% of the rated flow rate. The minimum
continuous stable flow rate shall not exceed 50% of the rated flow rate for water injection pumps with rated driver power
below 7,457 KW (10,000 HP). The minimum continuous stable capacity shall not exceed 65% of the rated capacity for
water injection pumps with rated driver power above 7,457 KW (10,000 HP).
17 The suction specific speed, based on the NPSH required for 3% first stage head drop at best efficiency capacity, shall
not exceed 6710 (11,000 in U.S. units).
DATA SHEET FOR 113-G-0001 A/B/C DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO REV.NO.
18 The radial clearance between the diffuser vane or volute tongue (cut water) and the periphery of the rated impeller blade
shall be at least 6% of the rated impeller blade radius for diffuser designs and at least 10% of the rated impeller blade radius
for volute designs.
19 The speed, head per stage and power per stage shall not exceed 4,000 RPM, 457 m (1,500 ft) and 4,477 kW (6,000 HP),
respectively
20
21 Electric motor shall be sized for 110% of pump rated power and power required at end of curve operation.
22 Pump should be dismantled if one of the test is failed, to investigate the cause of any unsatisfactory performance, NPSH or
running test.
DATA SHEET FOR 113-G-0001 A/B/C DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO REV.NO.
Scope of Supply
Customer NESMA & PARTNERS Size / Stages AB 8x6x15 (A) CM / 5
Item number 064B-G-0214C_Rev 1 Pump speed 3585 rpm
Customer reference Quote number 806728 - Rev 2
Scope of Supply
Qty Description
1 AB 8x6x1 (A) CM - stages
Pump Description
Pump details
Pump description: 8x6x15 AB Bare shaft pump 8 stages (5 stage +3 dummy stages)
The AB-pump is a horizontal, multi stage, single-suction impeller, double-casing, radially split, barrel-type, between bearings, foot
mounted centrifugal pump with axial thrust balancing by means of opposite impeller arrangement.
Pump nomination to API610, 11th edition is BB5.
Direction of Rotation: CCW (seen from driven end)
Design version: Normal design (Heavy-Duty Casing with integrated suction cover. Inner element can be pulled out without the DE-bearing and
DE-seal only.)
Construction
Material Options
1 NACE: Materials per NACE MR-01-75 (Note: "Required if H2S is present in pumped liquid")
1 Material Selection: AB 8x6x15 A CM - 6 stages+ #2 dummy stages
Material Selection:
CS Barrel Forged. CS covers casted.
Casing/Barrel – CS Barrel with Inconel overlay
Impeller – alloy 625
Shaft – alloy 718
Diffuser - alloy 625
Wear rings - alloy 625
IT WAS AGREED FOR ALLOY 625
Casing Modifications
Flanges
2 Flanges: 1500#RTJ (for suction and discharge nozzle)
Nozzle Arrangement
Page 6 of 27
Global Proposal System 19.3.6
Scope of Supply
Qty Description
1 Stainless Steel: Special lube oil piping
2 Bearing housing cooling: Cooling by forced feed oil
1 Accessories - Instrumentation: Pump instruments –
RP Std. Temperature and Vibration package for pump with sleeve bearings including:
8x RTD (Ex i, 2 per radial bearing, 2 per axial bearing inboard, 2 per axial bearing outboard, all mounted inside bearing shells),
6x proximity probes with proximitors (2x per radial bearing, 2x per axial bearing, proximitors mounted inside of junction box at skid edge),
One seismic vibration transducer per bearing (motor > 2500HP, total 2 pieces)
2 x junction boxes (1x for temperature signals, 1x for vibration and keyphasor signals, Ex e, IP65), cables and mounting up to JB’s.
(JB is RP battery limit) For more information see RP STD-P&ID (For exact motor instrumentation see motor offer)
Brand name of instruments are RP choice (see RP Standard Instrument Vendors List)
1Xkeyphasor
1XDPT across the balance Line
1 x Junction boxes for seal system instruments and DPT transmitter across the balance line
Accessories- Others
1 Lube Oil System:
Following guidelines of API 614 5th Ed & 32- SAMSS-013, Ch. 1 & 3. – Genereal Purpose System as per ARAMCO specs.
Air Fin Cooler as per Vendors / maker's standard design, construction & manufacturing is acceptable. Hence Aramco Specs for Air Cooler
(32- SAMSS-011) is not listed in table of compliance. So, Aramco / Customer Specs of Air Cooler , API 661 & Aramco Approved Vendors
for Air Cooler will not be followed & not considered. As Aramco accept maker standard Air fin cooler then make can be non RVL ( non
Aramco Approved)
Shaft sealing
Shaft Seal Type
2 Mechanical Seal: Special mechanical seal
Seal Type: Double Mechanical Seal
API 682 Seal Code: C2A3A53B
Seal Plan: Plan 53B.
Seal Vendor: EB or JC
Seal Flush Plans - General
2 Seal Flush Piping instrumentation: Instrumentation on seal flush plans according to RP standard
Seal Plans
2 Seal flush plan - Primary SFP: Plan 02 - Dead-ended seal chamber with no flush (no piping)
2 Seal flush plan - Secondary SFP: Plan 53B piping - Pressurized barrier fluid circulation with bladder accumulator
Seal flush pipe material (Secondary Plan): Seal flush plan material - 316SS
2 Seal flush reservoir for secondary seal flush plan: Plan 53B - Bladder accumulator
Cooler Type: Forced Draft Air Cooler
* refer seal vendor offer in sub supplier recommendation for complete scope of supply
Cooling Water Piping
Cooling Water Piping
2 Piping Plan: No cooling water piping
Driver
Motor Size Selection
Motor Details
Driver standard: IEC Motor Frame Type
Driver sizing: Driver sizing specification: API 610 / ISO 13709
Motor Misc Equipment
1 Set of Vertical Jackscrews (Driver)
1 Set of Driver shims
Motor specification
1 Driver Type: Motor drive
Motor Rating:1900kW @ 2 pole speed
Enclosure: Ex n IIA T3; IP 55
Driver standard: IEC Motor Frame Type
Driver sizing specification: API 610 / ISO 13709
Motor Make: TMEIC or equal Ruhrpumpen choice of manufacturer from Aramco approved vendor's list.
Motor Frame Size: Other
Baseplate
Baseplate Modifications
1 Baseplate Type: Standard groutable steel baseplate
Remarks: Baseplate dimensions and weight
1 Baseplate dimensions [L x W]: 6000 x 1900 [mm x mm] (236.22 x 74.8 [in x in]). Baseplate weight: 3800 [kg] (8377.44 [lbs]). These values
are preliminary and may be changed slightly during detail engineering.
Page 7 of 27
Global Proposal System 19.3.6
Scope of Supply
Qty Description
1 Baseplate Drainage (7.3.1): RP std. - Entire drain pan-type. The baseplate is drained by a 2" NPT connection.
Additional equipment as per API610, 11th edition
1 Set of Vertical levelling screws
1 Set of Foundation bolts
1 Set of Horizontal jackscrews (driver)
Other
1 31-SAMSS-004 / Cl. 7.3.10:
Baseplates shall be fully covered by a smooth deck plate or checkered steel
plate. All walking surfaces shall be coated with nonslip paint. All baseplates,
excluding sub-bases, for permanent installation in onshore facilities shall be
grouted. The grout holes must be accessible for grouting with the pump and
driver mounted. *
1 Baseplate Requirements for LOS: Lube Oil System (LOS) on separate baseplate
1 Driver Mounting: Driver mounted by RP
Coupling
Coupling Selection
1 API 671 Coupling
Manufacturer:
Intertech approved equal - RP Choice from Aramco AVL
Coupling Options
1 Taper Bore
Testing, Paint, Documentation and Freight Preparation
Other purchaser requirements - Analysis
Other purchaser requirements - Analysis
1 Lateral Analysis (only pump)
Nozzle load analysis required (calculation only - no test)
1 Nozzle forces and moments calculation
Other purchaser requirements - Misc.
Progress Reports
3 Progress reports included
Testing
Warning and test description
The following testings / inspections / examinations / certifications are in RP scope of supply:
Balancing
1 Non Witnessed Balancing Impeller G2.5
JOB motor
Performance Testing (acc. to API610)
1 Witnessed Performance Test with Shop Motor including below
- witness; ~1 hr perf test with test bed- motor
- Witnessed NPSH Test
- Witnessed Vibration test
- Witnessed sound level test
-Witnessed 4 Hr Mech Run test
-Witnessed retest after final head adjustment
Test data points to: Data points in compliance with API610, 11th ed. para. 8.3.3.3
Hydrostatic Testing
1 Hydrotest (witnessed, certified, 30min; with water at 20°C)
4 hours run or 4 hours run after oil temperature stable required?: 4 hours mechanical run after oil temperature stable required
Inspections & Examinations
Material certification required
1 3.1 MTRs. Barrel, covers, impellers, stage casings, interstage plates, shaft
Inspection required for connection welds
1 Visual inspection + LP or MP on case weld connections (balancing line)
Visual inspection + LP or MP on auxiliary process weld connections (flush plans)
10% RT on butt welded connections
10% RT on butt welded connections on auxiliary process weld connections (accessible areas)
Inspection required for castings
1 Ultrasonic inspection on shaft
(wherever feasible)
1 Visual inspection + LP on impeller
Page 8 of 27
Global Proposal System 19.3.6
Scope of Supply
Qty Description
Radiography inspection of casing critical areas
(wherever feasible) 20 films only
Accessories
Accessories / Others
Accessories / Others
1 Special Tools: Cartridge removal tools
1 Potable Trolley Top up Unit
1 N2 Charging Kit
Spare Parts
Start up spare parts
1 Commissioning spares
- Set of Gasket, "O' Ring for a pump-3 Nos
- Set of Lube Oil Filter element & gasket o rings 3 Nos
- Mechanical seal repair kit : 1 No
Paint
Paint
1 Paint systems: Special paint:
Paint systems: Standard RP painting: Meet exceed ARAMCO Painting
specification requirement. RP painting specification will be provided for review approval at contract stage
1 Baseplate painting: Special paint
Freight Preparation
1 Freight Preparation (Preservation Selection): Type 5: Internal- and external preservation for pumps with increased requirements e.g. according
API 610
Duration: for inside storage in dry rooms 24 month; for outside storage 6 month, whereas pumps do not need to be disassembled before
commissioning.
1 Freight preparation (Boxing Selection): Export Boxing
Page 9 of 27
RP Quotation Number 805728 (document rev 1d)
RP Quote Revision
INCONEL WELD OVERLAY
SCOPE OF SUPPLY AND SPECIFICATION COMMENTS
Scope of Supply
• Weld overlay: 2 layers of 3mm each (see weld procedure for more details) With base material dilution 2
layers would result in approximately 5.5mm of cladding.
• Pump casing/covers will be supplied with overlay material (approximate illustration in red) in as‐welded
conditions, except on sealing surfaces which will be machined. Minimum overlay thickness after machining
would be 3.2mm
• Small bores (drain and balance line) achieved by using inconel bar to form a sleeve (approximate illustration
in blue)
• Post Weld Heat Treatment not required
• Buttering layer not required.
• Supplier for weld overlay: QA Weld Tech, 2A Bowes Rd, Middlesbrough, England or RP Choice of Equal
Testing and NDE
Offered testing is included in our pricing:
• Chemical composition to be measured before hydrotest
• Liquid Penetrant Examination – 10% of first layer and 100% of second layer
• Measure Overlay thickness by UT
• Material test report and PMI for welding consumables
• Ferrite measurements shall be performed in accordance with AWS A4.2
• Hardness Testing
• PMI of each layer can be offered as an option, but we do not consider this as value added because chemical
analysis is already included as above.
Page 1 of 2 REV 1C
SPEC.
COMMENT
PARA #
AD‐036821 MATERIAL GUIDE FOR HORIZONTAL AND VERTICAL IN‐LINE PUMPS
Note (2) Ruhrpumpen has offered option for casted and fabricated/forged casings.
Casting materials A216 WCC
Fabrication materials A105 or A266 at Ruhrpumpen choice
Pump end covers are casted construction A216 WCC
Note (14) “The use of weld overlay requires the approval of standard committee chairman; pumps, seals and mixers. Weld overlay
must consist of at least four layers of weld metal to achieve undiluted weld metal composition after final machining.
Refer to SAES‐W‐014. Additional layers may be needed for increased erosion and corrosion resistance. Only GMAW,
GTAW OR PTAW process allowed. Confirm overlay composition by PMI per SAES‐A‐206. Each WPS to be approved by
standards committee chairman, pumps, seals & mixers.”
Ruhrpumpen offers overlay comprised of 2 layers of 3mm each (see weld procedure for more details). With base material
dilution this would result in approximately 5.5mm of cladding (Industry norm would be a minimum of 3.2mm).
With these 2 layers the result is undiluted weld metal in the second layer, with an Fe content of approximately 5% after
machining in sealing areas (which is exeeds the requirement of SAES‐W‐014 Para 5.7 that states maximum iron content
should be 10%).
We do not consider any additional layers to be value added or necessary to meet the specification requirements.
Inconel overlay is offered in according to our attached qualified weld procedure. Any customer comments to the weld
procedure which requires qualification of new or additional procedures will have a price and delivery impact.
SAES‐W‐014 Weld Overlays and Welding of Clad Materials
5.7 “..the chemistry of the overlay shall be measured at 1.5 mm below the minimum specified overlay thickness…”
Ruhrpumpen offers chemistry at 3mm as shown in our PQR.
02‐SAMSS‐012 Weld Overlayed Fitting, Flanges, and Spool Pieces
GENERAL Non destructive test procedures are in accordance with DNV specifications
7.4 “..Chemical analysis shall be carried out at a height of 2.0 mm from the base metal..”
Ruhrpumpen offers chemistry at 3mm as shown in our PQR.
7.5 We offer hardness testing to BS EN ISO 6507‐1; 2005 – 10kgf load
9 PMI of each layer can be offered as an option, but we do not consider this as value added because chemical analysis is
already included as stated in the scope of supply section.
9.6 Visual inspection report is considered to be included in LPE Report.
No other specifications reviewed or considered for this overlay process.
Page 2 of 2 REV 1C
Global Proposal System 19.3.9
1,800 Power
Power - kW
1,200
600
1,500 100
MCSF
353 mm
1,350 90
346 mm
1,200 80
Efficiency
1,050 70
309 mm
900 60
Efficiency - %
Head - m
750 50
600 40
450 30
300 20
150 10
0 0
20
NPSHr
NPSHr - m
10
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170
Flow - l/s
Customer : NESMA & PARTNERS Size : AB 8x6x15 (E)
Customer reference : Stages :5
Item number : CopyHyd2 064B-G-0214C_Rev 1 Speed, rated : 3585 rpm
Service : Salt water injection pump Based on curve number : OK 210 468.00 CH
Quantity :1 Efficiency : 74.2 %
Quote number : 806728 - Rev 3 Power, rated : 1,652 kW
Date last saved : 09/25/2019 5:40 AM NPSH required : 9.65 m
Flow, rated : 101.0 l/s Viscosity : 1.62 mm2/s
Differential head / : 1,113.0 m Cq/Ch/Ce/Cn [ANSI/HI 9.6.7-2010] : 1.00 / 1.00 / 1.00 / 1.00
pressure, rated
Fluid density, rated / max : 1.110 / 1.110 SG
Saudi Aramco 2741-M-ENG (11/2010)
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
SIZE & TYPE AB 8 X6X15 (E) BB5 5 stages+3 Dummy stg
SERIAL NO. PERFORMANCE DATA
DRIVER TYPE ELECTRIC MOTOR PERFORMANCE
3585
THIS DATA SHEET COVER One (1) PUMP(S) RATED SPEED RPM
PUMP MARK NO(S). 064B -G- 0214C , -G- DRIVER NAME PLATE POWER RATING kW 1900
-G- , -G- RPM
PUMPS OF IDENTICAL TYPE & SIZE IN OPERATION 100% 120%
MIN. CONT.
NORMAL
064B -G- 0214A , 064B 0214B
10-01883
FLOW CAPACITY
,
DATE
-G- -G-
DRIVER DATA SHEET BE-679773 TOTAL DIFF. HEAD
JOB ORDER/EWO NO.
-G- 115.73
REVIEW FOR KEY DRAWINGS
XXX
REQUIRED (SAUDI ARAMCO)
DOWNSTREAM OF PUMP NO(S) -G- RATIO. END OF CURVE CAPACITY/RATED CAP. 149.20
-G- MINIMUM CONTINUOUS STABLE FLOW L/s 50
MINIMUM CONTINUOUS THERMAL FLOW L/s 22
LIQUID CHARACTERISTICS MAXIMUM OPERATING TIME AT SHUT-OFF s
Later
LIQUID PUMPED PRODUCED WATER TDS 72583 mg/L FIRST CRIT. SPEED; DRY RPM
CONST. AGENCY/DATE
During
NORMAL FLOW TEMPERATURE O
C 40.5 FIRST CRIT. SPEED; WET RPM detail Eng
MAX. FLOW TEMPERATURE O 87.7 MAX. ALLOWABLE SPEED RPM
06/13/19
C
XXX
RELATIVE DENSITY AT NORMAL FLOW TEMP. 1.11 MAX. POWER FULL CURVE ACTUAL IMP.DIAM. kW 1803
VISCOSITY AT FLOW TEMP. Mpa.s, mm2/s 1.62mm2/s@21.1°C POWER AT SHUT-OFF HEAD kW 871
VAPOR PRESSURE AT NORMAL
FLOW TEMP. kPa(abs) 6.5 @ 40.5°C PERFORMANCE WITH MAX. AND
V.P. AT MAX. FLOW TEMP. kPa(abs) 84.7 MIN. IMPELLER DIAMETERS
TSS NONE 82 (NOTE-3) mg/L UNKNOWN MAX. MIN.
CERTIFIED/DATE
CHARACTER OF SOLIDS: PULPY GRITTY HARD SOFT TOT.DIFF. HEAD AT RATED m 1183.1 776.1
06/13/19
RDD
74 72.2
(DESIGN AGENCY)
PRINCIPAL CORROSIVES: SOUR (H2S:463 ppm) NOTE-4 REQUIRED POWER AT RATED CAP. kW 1755 1180
pH 7.12 CI 43026 mg/L MAX. REQUIRED POWER FULL CURVE kW 1962 1094
INTERMEDIATE TRANSMISSION
OPERATING CONDITIONS
GEAR BOX RATIO
ENGG./DATE
MAX. DISCH. PR. AT RATED CAP. kPa(abs) 12779 DIR. OF ROT. CCW CW
(VIEWED FROM DRIVER)
PUMP NOZZLES
SIZE RATING FACING LOCATION
A
SUCTION
8" 1500# RTJ NOTE-24
DISCHARGE 1500# RTJ NOTE-24
THIS REVISION NO.
6"
DATA SHEET FOR 064B-G-0214 C DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO REV.NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
FORCES AND MOMENTS STUFFING BOX DATA
/ ALLOWABLE FORCES AND MOMENTS
TOP NOZZLE SIDE NOZZLE END NOZZLE EACH INBOARD / OUTBOARD
Fy N Fy N Fy N My N.m DEPTH mm
10-01883
/ PATTERN NUMBER
REVIEW FOR KEY DRAWINGS
MAX. ALLOW.
XXX
REQUIRED (SAUDI ARAMCO)
10571
COILS kPa(ga) WIDTH. IMPELLER DISCH. mm
DUAL MECH.
XXX
SHAFT DIAMETER AT 1ST STAGE IMPELLER mm 118 1st STAGE IMPELLER INLET
06/13/19
BEARING SPAN mm
RDD
1992
DESIGN CERTIFICATION
SHAFT SEALING
PACKED STUFFING BOX PACKING MAT'L. N/A
PROVIDED WITH LANTERN RING: YES NO
ENGG./DATE
DEAD ENDED
FLUSH WITH LIQUID PUMPED GREASE αp
Dh2
4TH LETTER
Dsl
Dp
AND CERTIFICATION REQUIREMENTS, PER SAEP-334, UNDER
IS COVERED, FOR ALL APPROVAL
5TH LETTER
PIPING FOR PRIMARY SEAL API FIG. D-2 PLAN Dp = mm
PIPING FOR THROTTLE BUSHING OR Dsl = mm (IF APPLICABLE)
REVISION VALIDATION
AUXILIARY SEAL API FIG. D-3 PLAN 53B (Note 11) (HOLD) Dh1 mm
10-01883-0002-001
DATA SHEET FOR 064B-G-0214 C DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO REV.NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
ANTI-FRICTION TYPE
TILTING PAD DIAPHRAGM DISC PACK
LUBRICATION METHOD RADIAL THRUST RIGID ADJUSTABLE
GREASE CLOSE COUPLED
RING-OIL CONSTANT LEVEL ELASTOMERIC
/ LUBRICATOR, MAKE HYDRAULIC FIT KEYED
OIL BATH WITH EXT'L CIRCULATION SPACER: YES, mm NO
FORCED FEED COUPLING GUARD PARTIALLY ENCLOSED COMPLETELY ENCLOSED
06/13/19
10-01883
XXX
Inconel 625
IN ACCORDANCE WITH DATA SHEET FORM 8004-ENG 8 INTERSTAGE SLEEVES ASTM Inconel 625
06/13/19
RDD
9
(DESIGN AGENCY)
SHAFT MOUNTED FAN JACKETED BEARING 14 PIPING: PIPE / FITTINGS ASTM Inconel 625
06/13/19
BDC
PUMP dBA
DRAWING COMPLETION CERTIFICATE NO.
O
TEMP. OUTLET C
COOLING MEDIUM
THIS REVISION NO.
DATA SHEET FOR 064B-G-0214 C DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
ISSUED FOR 30% REVIEW
REVISION DESCRIPTION
OBSER'D
CERT'D
WITN'D
NONE
ELECTRIC POWER AVAILABLE VENDOR'S STANDARD SHOP TEST
AC PHASE AS FOLLOWS
VOLTS
DC HZ HYDROSTATIC TEST
MAIN ELECTRIC DRIVER AC 4160 3/60 WATER KEROSENE
CONTROLS AND PROTECTION AC 120 1/60 RUNNING TEST
PERFORMANCE TEST
06/13/19
DATE
10-01883
VIBRATION, MEASUREMENTS
WELL WATER TREATED WATER SEA WATER TESTS TO BE CARRIED WITH:
ONCE THROUGH SYSTEM CLOSED LOOP SYSTEM ACTUAL DRIVER MANUFACTURER'S DRIVER
AT RATED SPEED DERATED SPEED: RPM
INSTRUMENTATION & CONTROLS
OPERATIONS/DATE
YES REQUIRED
PROVISIONS ONLY YES NO
DIMENSIONAL DRAWING OF
CONST. AGENCY/DATE
O
ALARM SETTING C COMPLETELY ASSEMBLED UNIT
O
SHUTDOWN SETTING C OPER. & MAINT. INSTRUCTIONS
CROSS SECT. DRW. WITH PART NO'S.
06/13/19
XXX
mm/s RMS /
/
SEISMIC PNEUMATIC MISCELLANEOUS
ELECTRICAL
PROXIMITY PAINTING
ENGG./DATE
06/13/19
31-AMSS-004
/ PUMP kg 4140 kg ASME B 73.1 ASME B 73.2
DRAWING COMPLETION CERTIFICATE NO.
REVISION VALIDATION
DATA SHEET FOR 064B-G-0214 C DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
(064B-G-0214 A/B). Existing Pumps (064B-G-0214 A/B) will be upstaged from 2 to 5 stages to increase discharge pressure.
REVISION DESCRIPTION
New pump will be running in parallel with the existing pump. Hence, Vendor shall consider five (5) stage performance curve of
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
existing pump and offer compatible hydraulics and guarantee pump performance while working in parallel with the existing
pumps. Vendor to note that two pumps will be working and one pump will be standby.
Potasium, K 845
10-01883
JOB ORDER/EWO NO.
Barium, Ba 0.56
Strontium, Sr 320
Hard Total 21000
REV. NO.
Chloride, Cl 43026
Alk Geo, HCO3 657
Alk Geo, CO3 0
Alk Geo, OH 0
BY/DATE
OTHER
3 Pump to be robust to small amount of gaseous hydrocarbon (<2% vol.) and suspended solids. No data is currently available.
However, sand traces are expected. Pumps shall be designed for a minimum suspended solids of 0.03% (300 PPM) by weight.
06/13/19
XXX
REVIEW FOR KEY DRAWINGS
and 50-100 microns as particle size for suspended particles (sand traces).
REQUIRED (SAUDI ARAMCO)
4 Pump is in sour service and shall comply with requirement of NACE MR0175/ISO 15156 latest edition.
5 Pump capacity and differential head are specified on the basis of liquid density at suction conditions. However, liquid density
CONST. AGENCY/DATE
changes with pressure and temperature; Vendor shall take into account the density change for pump and driver design.
06/13/19
XXX
7 Vendor to advise anticipated temperature rise across the pump to permit the impact of liquid density to be evaluated.
8 Pump external casing shall be CS with INCONEL 625 weld overlay and internals shall be INCONEL 625. Vendor shall review
CERTIFIED/DATE
and confirm material selection based on liquid characteristic and operating condition. Vendor shall propose superior material,
06/13/19
9 Main electric induction motor shall comply with requirements of 17-SAMSS-502 and API 541.
10 Lube oil system shall comply with the requirements of 32-SAMSS-013 and API 614, Part 1 & 2. The Lube oil cooler shall be
air cooled and off skid mounted. Vendor to confirm the requirement of rundown tank.
ENGG./DATE
For pumps having driver rating up to 2,240 kW (3,000 HP), general purpose pressure lubrication system shall be provided
06/13/19
BDC
and shall be in accordance with 32-SAMSS-013 and API 614 Chapters 1&3.
11 Menchanical seal and seal plan selection shall be verified by vendor. Mechanical seals shall comply with the requirements of
31-SAMSS-012 and API 682. Plan 53B shall be furnished as per AA-036777.001. Vendor shall also furnish one(1) portable
make up unit as per 31-SAMSS-012 for 064B-G-0214 C .
12 Gear box (if required) shall comply with the requirements of 13-SAMSS-001 and API 613.
General purpose gear units (as per 13-SAMSS-013 and API 677) can be used when the rated power does not exceeds
IS COVERED, FOR ALL APPROVAL
2,250 kW (3,000 HP) or when the pitch line velocity is less than 61 m/s (12,000 ft/min).
14 For these pumps the maximum allowable working pressure shall apply to all parts referred to in the definition of pressure casing,
10-01883-0002-001
DRAWING COMPLETION CERTIFICATE NO.
15 Pumps shall have a continuous head rise from the rated head to shutoff. The head rise shall not be less than 10% of the
rated head.
A
16 For new and 40,000 hr of opearation, The NPSH3 shall not exceed the specified NPSHA over the range of minimum continuous
stable capacity to 120% of the rated capacity. At rated capacity, the NPSHA shall also exceed the NPSH3 by a minimum
THIS REVISION NO.
17 Pump shall have a preferred operating region of 70 % to 120 % of best efficiency point flow rate of the pump as furnished.
REVISION DESCRIPTION
The normal operating flow rate shall be within the region of 80% and 100% of the pump best efficiency point flow rate of the
pump as furnished. The rated flow rate shall be within the region of 80 % to 110 % of best efficiency point flow rate of the
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
pump as furnished. The flow rate at the end of the curve shall not be less than 120% of the rated flow rate. The minimum
continuous stable flow rate shall not exceed 50% of the rated flow rate for pumps.
18 The suction specific speed, based on the NPSH required for 3% first stage head drop at best efficiency capacity, shall
not exceed 6710 (11,000 in U.S. units).
19 The radial clearance between the diffuser vane or volute tongue (cut water) and the periphery of the rated impeller blade
06/13/19
DATE
shall be at least 6% of the rated impeller blade radius for diffuser designs and at least 10% of the rated impeller blade radius
10-01883
JOB ORDER/EWO NO.
20 The speed, head per stage and power per stage shall not exceed 4,000 RPM, 457 m (1,500 ft) and 4,477 kW (6,000 HP),
REV. NO.
respectively
A
21 The pump efficiency at rated point shall not be less than the efficiency value ( Pɳ ) calculated as per the following equation;
BY/DATE
OTHER
OPERATIONS/DATE
06/13/19
XXX
REVIEW FOR KEY DRAWINGS
REQUIRED (SAUDI ARAMCO)
22 Electric motor shall be sized for 110% of pump rated power and power required at end of curve operation.
CONST. AGENCY/DATE
23 Pump should be dismantled if one of the test is failed, to investigate the cause of any unsatisfactory performance, NPSH or
running test.
06/13/19
XXX
06/13/19
RDD
DESIGN CERTIFICATION
(DESIGN AGENCY)
ENGG./DATE
06/13/19
BDC
IS COVERED, FOR ALL APPROVAL
10-01883-0002-001
DRAWING COMPLETION CERTIFICATE NO.
ATHIS REVISION NO.
Scope of Supply
Customer NESMA & PARTNERS Size / Stages AB 8x6x15 (A) CM / 6
Item number 113-G-0214C/D_Rev 1 Pump speed 3585 rpm
Customer reference Quote number 806728 - Rev 3
Scope of Supply
Qty Description
2 AB 8x6x1(A) CM - stages
Pump Description
Pump details
Pump description: The AB 8X6X15(A) 6stage + 2 dummy stage pump is a horizontal, multi stage, single-suction impeller, double-casing, radially
split barrel-type, between bearings, foot mounted centrifugal pump with axial thrust balancing by means of opposite impeller arrangement.
Pump nomination to API610, 11th edition is BB5.
Direction of Rotation: CCW (seen from driven end)
Design version: Normal design (Heavy-Duty Casing with integrated suction cover. Inner element can be pulled out without the DE-bearing and
DE-seal only.)
Construction
Material Options
2 NACE: Materials per NACE MR-01-75 (Note: "Required if H2S is present in pumped liquid")
2 Material Selection: AB 8x6x15 A CM - 6 stages+# 2 dummy stages
Material Selection:
Casing/Barrel – CS Barrel with Inconel overlay
Impeller – alloy 625
Shaft – alloy 718 Alloy 625 was already confirmed
Diffuser - alloy 625
Wear rings - alloy 625
2 Tungsten Carbide Lazer Cladding of wear parts
Casing Modifications
Flanges
4 Flanges: 1500#RTJ (for suction and discharge nozzle)
Nozzle Arrangement
Page 11 of 27
Global Proposal System 19.3.6
Scope of Supply
Qty Description
2 Accessories - Instrumentation: Pump instruments –
RP Std. Temperature and Vibration package for pump with sleeve bearings including:
8x RTD (Ex i, 2 per radial bearing, 2 per axial bearing inboard, 2 per axial bearing outboard, all mounted inside bearing shells),
6x proximity probes with proximitors (2x per radial bearing, 2x per axial bearing, proximitors mounted inside of junction box at skid edge),
One seismic vibration transducer per bearing (motor > 2500HP, total 2 pieces)
2 x junction boxes (1x for temperature signals, 1x for vibration and keyphasor signals, Ex e, IP65), cables and mounting up to JB’s.
(JB is RP battery limit) For more information see RP STD-P&ID (For exact motor instrumentation see motor offer)
Brand name of instruments are RP choice (see RP Standard Instrument Vendors List)
1Xkeyphasor
1XDPT across the balance Line
1 x Junction boxes for seal plan 53B instruments and DPT across the balance line
Accessories- Others
2 Lube Oil System:
Following guidelines of API 614 5th Ed & 32- SAMSS-013, Ch. 1 & 2. – Special Purpose System as per ARAMCO specs.
Air Fin Cooler as per Vendors / maker's standard design, construction & manufacturing is acceptable. Hence Aramco Specs for Air Cooler
(32- SAMSS-011) is not listed in table of compliance. So, Aramco / Customer Specs of Air Cooler , API 661 & Aramco Approved Vendors
for Air Cooler will not be followed & not considered. As Aramco accept maker standard Air fin cooler then make can be non RVL ( non
Aramco Approved)
Shaft sealing
Shaft Seal Type
4 Mechanical Seal: Special mechanical seal STILL IS IT ES
Page 12 of 27
Global Proposal System 19.3.6
Scope of Supply
Qty Description
Additional equipment as per API610, 11th edition
2 Set of Vertical levelling screws
2 Set of Foundation bolts
2 Set of Horizontal jackscrews (driver)
Other
2 31-SAMSS-004 / Cl. 7.3.10:
Baseplates shall be fully covered by a smooth deck plate or checkered steel
plate. All walking surfaces shall be coated with nonslip paint. All baseplates,
excluding sub-bases, for permanent installation in onshore facilities shall be
grouted. The grout holes must be accessible for grouting with the pump and
driver mounted. *
2 Baseplate Requirements for LOS: Lube Oil System (LOS) on separate baseplate
2 Driver Mounting: Driver mounted by RP
Coupling
Coupling Selection
2 API 671 Coupling
Manufacturer:
Intertech approved equal - RP Choice from Aramco AVL
Coupling Options
2 Taper Bore
Testing, Paint, Documentation and Freight Preparation
Other purchaser requirements - Analysis
Other purchaser requirements - Analysis
1 Lateral Analysis (only pump)
Nozzle load analysis required (calculation only - no test)
1 Nozzle forces and moments calculation
Other purchaser requirements - Misc.
Progress Reports
3 Progress reports included
Testing
Warning and test description
The following testings / inspections / examinations / certifications are in RP scope of supply:
2 Witnessed Balancing Rotor G1.0 - Observed & certified
Balancing
2 Non Witnessed Balancing Impeller G2.5
Performance Testing (acc. to API610)
2 Witnessed Performance Test with Shop Motor including below
-Witnessed NPSH Test
-Witnessed Vibration test
-Witnessed sound level test
-Witnessed 4 Hr Mech Run test
-Witnessed retest after final head adjustment
Test data points to: Data points in compliance with API610, 11th ed. para. 8.3.3.3
Hydrostatic Testing
2 Witness Hydrostatic Test
4 hours run or 4 hours run after oil temperature stable required?: 4 hours mechanical run after oil temperature stable required
Inspections & Examinations
Material certification required
1 3.1 MTRs. Barrel, covers, impellers, stage casings, interstage plates, shaft
Inspection required for castings
2 Ultrasonic inspection on shaft
(wherever feasible)
2 Visual inspection + LP on impeller
Radiography inspection of casing critical areas
(wherever feasible) 20 films only
2 Visual inspection + LP or MP on case weld connections (balancing line)
Visual inspection + LP or MP on auxiliary process weld connections (flush plans)
100% RT on butt welded connections all butt welds for case connections
10% RT on butt welded connections on auxiliary process weld connections (accessible areas)
Page 13 of 27
Global Proposal System 19.3.6
Scope of Supply
Qty Description
Accessories
Accessories / Others
Accessories / Others
1 Special Tools: Cartridge removal tools
1 N2 Charging Kit
1 Portable Trolley mounted refillunit
Spare Parts
Start up spare parts
2 Commissioning spares
- Set of Gasket, "O' Ring for a pump-3 Nos
- Set of Lube Oil Filter element & gasket o rings 3 Nos
- Mechanical seal repair kit : 1 No
Paint
Paint
2 Paint systems: Special paint:
Paint systems: Standard RP painting: Meet exceed ARAMCO Painting
specification requirement. RP painting specification will be provided for review approval at contract stage
2 Baseplate painting: Special paint
Freight Preparation
2 Freight Preparation (Preservation Selection): Type 5: Internal- and external preservation for pumps with increased requirements e.g. according
API 610
Duration: for inside storage in dry rooms 24 month; for outside storage 6 month, whereas pumps do not need to be disassembled before
commissioning.
2 Freight preparation (Boxing Selection): Export Boxing
Page 14 of 27
RP Quotation Number 805728 (document rev 1d)
RP Quote Revision
INCONEL WELD OVERLAY
SCOPE OF SUPPLY AND SPECIFICATION COMMENTS
Scope of Supply
• Weld overlay: 2 layers of 3mm each (see weld procedure for more details) With base material dilution 2
layers would result in approximately 5.5mm of cladding.
• Pump casing/covers will be supplied with overlay material (approximate illustration in red) in as‐welded
conditions, except on sealing surfaces which will be machined. Minimum overlay thickness after machining
would be 3.2mm
• Small bores (drain and balance line) achieved by using inconel bar to form a sleeve (approximate illustration
in blue)
• Post Weld Heat Treatment not required
• Buttering layer not required.
• Supplier for weld overlay: QA Weld Tech, 2A Bowes Rd, Middlesbrough, England or RP Choice of Equal
Testing and NDE
Offered testing is included in our pricing:
• Chemical composition to be measured before hydrotest
• Liquid Penetrant Examination – 10% of first layer and 100% of second layer
• Measure Overlay thickness by UT
• Material test report and PMI for welding consumables
• Ferrite measurements shall be performed in accordance with AWS A4.2
• Hardness Testing
• PMI of each layer can be offered as an option, but we do not consider this as value added because chemical
analysis is already included as above.
Page 1 of 2 REV 1C
SPEC.
COMMENT
PARA #
AD‐036821 MATERIAL GUIDE FOR HORIZONTAL AND VERTICAL IN‐LINE PUMPS
Note (2) Ruhrpumpen has offered option for casted and fabricated/forged casings.
Casting materials A216 WCC
Fabrication materials A105 or A266 at Ruhrpumpen choice
Pump end covers are casted construction A216 WCC
Note (14) “The use of weld overlay requires the approval of standard committee chairman; pumps, seals and mixers. Weld overlay
must consist of at least four layers of weld metal to achieve undiluted weld metal composition after final machining.
Refer to SAES‐W‐014. Additional layers may be needed for increased erosion and corrosion resistance. Only GMAW,
GTAW OR PTAW process allowed. Confirm overlay composition by PMI per SAES‐A‐206. Each WPS to be approved by
standards committee chairman, pumps, seals & mixers.”
Ruhrpumpen offers overlay comprised of 2 layers of 3mm each (see weld procedure for more details). With base material
dilution this would result in approximately 5.5mm of cladding (Industry norm would be a minimum of 3.2mm).
With these 2 layers the result is undiluted weld metal in the second layer, with an Fe content of approximately 5% after
machining in sealing areas (which is exeeds the requirement of SAES‐W‐014 Para 5.7 that states maximum iron content
should be 10%).
We do not consider any additional layers to be value added or necessary to meet the specification requirements.
Inconel overlay is offered in according to our attached qualified weld procedure. Any customer comments to the weld
procedure which requires qualification of new or additional procedures will have a price and delivery impact.
SAES‐W‐014 Weld Overlays and Welding of Clad Materials
5.7 “..the chemistry of the overlay shall be measured at 1.5 mm below the minimum specified overlay thickness…”
Ruhrpumpen offers chemistry at 3mm as shown in our PQR.
02‐SAMSS‐012 Weld Overlayed Fitting, Flanges, and Spool Pieces
GENERAL Non destructive test procedures are in accordance with DNV specifications
7.4 “..Chemical analysis shall be carried out at a height of 2.0 mm from the base metal..”
Ruhrpumpen offers chemistry at 3mm as shown in our PQR.
7.5 We offer hardness testing to BS EN ISO 6507‐1; 2005 – 10kgf load
9 PMI of each layer can be offered as an option, but we do not consider this as value added because chemical analysis is
already included as stated in the scope of supply section.
9.6 Visual inspection report is considered to be included in LPE Report.
No other specifications reviewed or considered for this overlay process.
Page 2 of 2 REV 1C
Global Proposal System 19.3.9
2,400
Power - kW
Power
1,600
800
2,000 100
MCSF
1,800 90
353 mm
1,600 80
345 mm Efficiency
1,400 70
1,200 60
Efficiency - %
309 mm
Head - m
1,000 50
800 40
600 30
400 20
200 10
0 0
20
NPSHr
NPSHr - m
10
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170
Flow - l/s
Customer : NESMA & PARTNERS Size : AB 8x6x15 (E)
Customer reference : Stages :6
Item number : CopyHyd2 113-G-0214C/D_Rev 1 Speed, rated : 3585 rpm
Service : Salt water injection pump Based on curve number : OK 210 468.00 CH
Quantity :2 Efficiency : 74.2 %
Quote number : 806728 - Rev 3 Power, rated : 2,019 kW
Date last saved : 09/25/2019 4:31 AM NPSH required : 9.65 m
Flow, rated : 101.0 l/s Viscosity : 1.62 cSt
Differential head / : 1,326.0 m Cq/Ch/Ce/Cn [ANSI/HI 9.6.7-2010] : 1.0000 / 1.0000 / 1.0000 /
pressure, rated 1.0000
Fluid density, rated / max : 1.138 / 1.138 kg/dm3
Saudi Aramco 2741-M-ENG (11/2010)
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
SIZE & TYPE AB 8 X6X15(E) BB5 6 stages + 2 dummy stg
SERIAL NO. PERFORMANCE DATA
DRIVER TYPE ELECTRIC MOTOR PERFORMANCE
THIS DATA SHEET COVER Two (2) PUMP(S) RATED SPEED RPM
3585
PUMP MARK NO(S). 113 -G- 0214C , 113 -G- 0214D DRIVER NAME PLATE POWER RATING kW 2325
-G- , -G- RPM
PUMPS OF IDENTICAL TYPE & SIZE IN OPERATION 100% 120%
MIN. CONT.
NORMAL
113 -G- 0214A , 113 0214E
10-01883
FLOW CAPACITY
,
DATE
-G- -G-
DRIVER DATA SHEET BE-679772 TOTAL DIFF. HEAD
JOB ORDER/EWO NO.
-G-
REVIEW FOR KEY DRAWINGS
XXX
148.81
REQUIRED (SAUDI ARAMCO)
C
XXX
RELATIVE DENSITY AT NORMAL FLOW TEMP. 1.14 MAX. POWER FULL CURVE ACTUAL IMP.DIAM. kW 2195
VISCOSITY AT FLOW TEMP. Mpa.s, mm2/s 1.62mm2/s@21.1°C POWER AT SHUT-OFF HEAD kW 1065
VAPOR PRESSURE AT NORMAL
FLOW TEMP. kPa(abs) 6.5 @ 40.5°C PERFORMANCE WITH MAX. AND
V.P. AT MAX. FLOW TEMP. kPa(abs) 84.7 MIN. IMPELLER DIAMETERS
TSS NONE 70 (NOTE-3) mg/L UNKNOWN MAX. MIN.
CERTIFIED/DATE
CHARACTER OF SOLIDS: PULPY GRITTY HARD SOFT TOT.DIFF. HEAD AT RATED m 1419.7
06/13/19
931.4
RDD
72.2
(DESIGN AGENCY)
PRINCIPAL CORROSIVES: SOUR (H2S:457 ppm) NOTE-4 REQUIRED POWER AT RATED CAP. kW 2163 1454
pH 6.06 CI 33248 mg/L MAX. REQUIRED POWER FULL CURVE kW 2418 1348
INTERMEDIATE TRANSMISSION
OPERATING CONDITIONS
GEAR BOX RATIO
ENGG./DATE
MAX. DISCH. PR. AT RATED CAP. kPa(abs) 15492 DIR. OF ROT. CCW CW
(VIEWED FROM DRIVER)
PUMP NOZZLES
SIZE RATING FACING LOCATION
A
DATA SHEET FOR 113-G-0214 C/D DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO REV.NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
FORCES AND MOMENTS STUFFING BOX DATA
/ ALLOWABLE FORCES AND MOMENTS
TOP NOZZLE SIDE NOZZLE END NOZZLE EACH INBOARD / OUTBOARD
Fy N Fy N Fy N My N.m DEPTH mm
10-01883
/ PATTERN NUMBER
REVIEW FOR KEY DRAWINGS
MAX. ALLOW.
XXX
REQUIRED (SAUDI ARAMCO)
10,386
COILS kPa(ga) WIDTH. IMPELLER DISCH. mm
DUAL MECH.
XXX
BEARING SPAN mm
RDD
1992
DESIGN CERTIFICATION
SHAFT SEALING
PACKED STUFFING BOX PACKING MAT'L. N/A
PROVIDED WITH LANTERN RING: YES NO
ENGG./DATE
DEAD ENDED
FLUSH WITH LIQUID PUMPED GREASE αp
Dh2
4TH LETTER
Dsl
Dp
AND CERTIFICATION REQUIREMENTS, PER SAEP-334, UNDER
IS COVERED, FOR ALL APPROVAL
5TH LETTER
PIPING FOR PRIMARY SEAL API FIG. D-2 PLAN Dp = mm
PIPING FOR THROTTLE BUSHING OR Dsl = mm (IF APPLICABLE)
REVISION VALIDATION
AUXILIARY SEAL API FIG. D-3 PLAN 53B (Note 11) (HOLD) Dh1 mm
10-01883-0002-001
DATA SHEET FOR 113-G-0214 C/D DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO REV.NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
ANTI-FRICTION TYPE
TILTING PAD DIAPHRAGM DISC PACK
LUBRICATION METHOD RADIAL THRUST RIGID ADJUSTABLE
GREASE CLOSE COUPLED
RING-OIL CONSTANT LEVEL ELASTOMERIC
/ LUBRICATOR, MAKE HYDRAULIC FIT KEYED
OIL BATH WITH EXT'L CIRCULATION SPACER: YES, mm NO
FORCED FEED COUPLING GUARD PARTIALLY ENCLOSED COMPLETELY ENCLOSED
06/13/19
10-01883
XXX
Inconel 625
IN ACCORDANCE WITH DATA SHEET FORM 8004-ENG 8 INTERSTAGE SLEEVES ASTM
06/13/19
Inconel 625
RDD
9 Inconel 625
(DESIGN AGENCY)
Inconel 625
BDC
PUMP dBA
DRAWING COMPLETION CERTIFICATE NO.
O
TEMP. OUTLET C
COOLING MEDIUM
THIS REVISION NO.
DATA SHEET FOR 113-G-0214 C/D DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
ISSUED FOR 30% REVIEW
REVISION DESCRIPTION
OBSER'D
CERT'D
WITN'D
NONE
ELECTRIC POWER AVAILABLE VENDOR'S STANDARD SHOP TEST
AC PHASE AS FOLLOWS
VOLTS
DC HZ HYDROSTATIC TEST
MAIN ELECTRIC DRIVER AC 4160 3/60 WATER KEROSENE
CONTROLS AND PROTECTION AC 120 1/60 RUNNING TEST
PERFORMANCE TEST
06/13/19
DATE
10-01883
VIBRATION, MEASUREMENTS
WELL WATER TREATED WATER SEA WATER TESTS TO BE CARRIED WITH:
ONCE THROUGH SYSTEM CLOSED LOOP SYSTEM ACTUAL DRIVER MANUFACTURER'S DRIVER
AT RATED SPEED DERATED SPEED: RPM
INSTRUMENTATION & CONTROLS
OPERATIONS/DATE
YES REQUIRED
PROVISIONS ONLY YES NO
DIMENSIONAL DRAWING OF
CONST. AGENCY/DATE
O
ALARM SETTING C COMPLETELY ASSEMBLED UNIT
O
SHUTDOWN SETTING C OPER. & MAINT. INSTRUCTIONS
CROSS SECT. DRW. WITH PART NO'S.
06/13/19
XXX
mm/s RMS /
/
SEISMIC PNEUMATIC MISCELLANEOUS
ELECTRICAL
PROXIMITY PAINTING
ENGG./DATE
06/13/19
31-AMSS-004
/ PUMP kg 4140 kg ASME B 73.1 ASME B 73.2
DRAWING COMPLETION CERTIFICATE NO.
REVISION VALIDATION
DATA SHEET FOR 113-G-0214 C/D DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
(113-G-0214 A/E). Existing Pumps (113-G-0214 A/E) have been destaged from 8 to 6 stages to decrease discharge pressure.
REVISION DESCRIPTION
New pumps will be running in parallel with the existing pumps. Hence, Vendor shall consider six (6) stage performance curve of
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
existing pumps and offer compatible hydraulics and guarantee pump performance while working in parallel with the existing
pumps. Vendor to note that three pumps will be working and one pump will be standby.
Potasium, K 639
10-01883
JOB ORDER/EWO NO.
Barium, Ba 0.58
Strontium, Sr 310
Hard Total 20400
REV. NO.
Chloride, Cl 33248
Alk Geo, HCO3 759
Alk Geo, CO3 0
Alk Geo, OH 0
BY/DATE
OTHER
3 Pump to be robust to small amount of gaseous hydrocarbon (<2% vol.) and suspended solids. No data is currently available.
However, sand traces are expected. Pumps shall be designed for a minimum suspended solids of 0.03% (300 PPM) by weight.
06/13/19
XXX
REVIEW FOR KEY DRAWINGS
and 50-100 microns as particle size for suspended particles (sand traces).
REQUIRED (SAUDI ARAMCO)
4 Pump is in sour service and shall comply with requirement of NACE MR0175/ISO 15156 latest edition.
5 Pump capacity and differential head are specified on the basis of liquid density at suction conditions. However, liquid density
CONST. AGENCY/DATE
changes with pressure and temperature; Vendor shall take into account the density change for pump and driver design.
06/13/19
XXX
7 Vendor to advise anticipated temperature rise across the pump to permit the impact of liquid density to be evaluated.
8 Pump external casing shall be CS with INCONEL 625 weld overlay and internals shall be INCONEL 625. Vendor shall review
CERTIFIED/DATE
and confirm material selection based on liquid characteristic and operating condition. Vendor shall propose superior material,
06/13/19
9 Main electric induction motor shall comply with requirements of 17-SAMSS-502 and API 541.
10 Lube oil system shall comply with the requirements of 32-SAMSS-013 and API 614, Part 1 & 2. The Lube oil cooler shall be
air cooled and off skid mounted. Vendor to confirm the requirement of rundown tank.
ENGG./DATE
For pumps having driver rating up to 2,240 kW (3,000 HP), general purpose pressure lubrication system shall be provided
06/13/19
BDC
and shall be in accordance with 32-SAMSS-013 and API 614 Chapters 1&3.
11 Mechanical seal and seal plan selection shall be verified by vendor. Mechanical seals shall comply with the requirements of
31-SAMSS-012 and API 682. Plan 53B shall be furnished as per AA-036777.001. Vendor shall also furnish one(1) portable
make up unit as per 31-SAMSS-012 for 113-G-0214 C/D.
12 Gear box (if required) shall comply with the requirements of 13-SAMSS-001 and API 613.
General purpose gear units (as per 13-SAMSS-013 and API 677) can be used when the rated power does not exceeds
IS COVERED, FOR ALL APPROVAL
2,250 kW (3,000 HP) or when the pitch line velocity is less than 61 m/s (12,000 ft/min).
14 For these pumps the maximum allowable working pressure shall apply to all parts referred to in the definition of pressure casing,
10-01883-0002-001
DRAWING COMPLETION CERTIFICATE NO.
15 Pumps shall have a continuous head rise from the rated head to shutoff. The head rise shall not be less than 10% of the
rated head.
A
16 For new and 40,000 hr of opearation, The NPSH3 shall not exceed the specified NPSHA over the range of minimum continuous
stable capacity to 120% of the rated capacity. At rated capacity, the NPSHA shall also exceed the NPSH3 by a minimum
THIS REVISION NO.
17 Pump shall have a preferred operating region of 70 % to 120 % of best efficiency point flow rate of the pump as furnished.
REVISION DESCRIPTION
The normal operating flow rate shall be within the region of 80% and 100% of the pump best efficiency point flow rate of the
pump as furnished. The rated flow rate shall be within the region of 80 % to 110 % of best efficiency point flow rate of the
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
pump as furnished. The flow rate at the end of the curve shall not be less than 120% of the rated flow rate. The minimum
continuous stable flow rate shall not exceed 50% of the rated flow rate for pumps.
18 The suction specific speed, based on the NPSH required for 3% first stage head drop at best efficiency capacity, shall
not exceed 6710 (11,000 in U.S. units).
19 The radial clearance between the diffuser vane or volute tongue (cut water) and the periphery of the rated impeller blade
06/13/19
DATE
shall be at least 6% of the rated impeller blade radius for diffuser designs and at least 10% of the rated impeller blade radius
10-01883
JOB ORDER/EWO NO.
20 The speed, head per stage and power per stage shall not exceed 4,000 RPM, 457 m (1,500 ft) and 4,477 kW (6,000 HP),
REV. NO.
respectively
A
21 The pump efficiency at rated point shall not be less than the efficiency value ( Pɳ ) calculated as per the following equation;
BY/DATE
OTHER
OPERATIONS/DATE
06/13/19
XXX
REVIEW FOR KEY DRAWINGS
REQUIRED (SAUDI ARAMCO)
22 Electric motor shall be sized for 110% of pump rated power and power required at end of curve operation.
CONST. AGENCY/DATE
23 Pump should be dismantled if one of the test is failed, to investigate the cause of any unsatisfactory performance, NPSH or
running test.
06/13/19
XXX
06/13/19
RDD
DESIGN CERTIFICATION
(DESIGN AGENCY)
ENGG./DATE
06/13/19
BDC
IS COVERED, FOR ALL APPROVAL
10-01883-0002-001
DRAWING COMPLETION CERTIFICATE NO.
ATHIS REVISION NO.
Scope of Supply
Customer NESMA & PARTNERS Size / Stages Freight for CIF Saudi Port Delivery / -
Item number Freight for CIF Saudi Port Delivery for 6 Pump speed 0 rpm
pump pkg
Customer reference Quote number 806728 - Rev 2
Scope of Supply
Qty Description
1 Freight for CIF Saudi Port Delivery
Preliminary Data
Design
Design
1 CIF Saudi Port delivery as said below:
Pump with Base frame: will be shipped Ex-work RP Witten
Motor: Due to large motor size motor will be shipped separate direct from motor vendors works direct.
Lube Oil System :1 per pump will be shipped from LOS vendor facility direct.
Page 16 of 27
Global Proposal System 19.1.4
Scope of Supply
Customer NESMA & PARTNERS Size / Stages Lifting Beam / -
Item number Lifting Beam per tag Pump speed 0 rpm
Customer reference Quote number 806728 - Rev 2
Scope of Supply
Qty Description
3 Lifting Beam
Preliminary Data
Design
Design
3 Spreader Beam
Shackles to suit the MOD 34 Spreader Beam
Wire Rope Slings:
Top Slings - 1.no Double Leg Wire Rope Sling.
Bottom Slings - 4.no Single Leg Wire Rope Slings.
Page 17 of 27
Global Proposal System 19.1.4
Scope of Supply
Customer NESMA & PARTNERS Size / Stages Supervision of installation &
Commissioning / -
Item number Supervision & Commissioning Pump speed 0 rpm
Customer reference Quote number 806728 - Rev 2
Scope of Supply
Qty Description
6 Supervision of installation & Commissioning
Preliminary Data
Page 18 of 27
Global Proposal System 19.3.6
Scope of Supply
Customer NESMA & PARTNERS Size / Stages partial discharge monitoring system / -
Item number Partial Discharge Monitoring System Pump speed 0 rpm
Customer reference Quote number 806728 - Rev 2
Scope of Supply
Qty Description
1 partial discharge monitoring system
Preliminary Data
Construction Notes
Construction Notes
1 Iris Portable Type partial discharge monitoring system
Page 19 of 27
Reference GA Drawing
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
2400
Motor
Nidec ASI S.p.A.
Type CT 630 Y2
A Power 2900 kW A
Speed 3585 rpm
Voltage 13200 V
Frequency 60 Hz
Area Cl. Class 1, Zone 2, Gas Group IIA, T3
B B
1050
2000 460 C
C
(disassembly dimension) 1420 490 5 760 DBSE 4020 (25)
Junction box
Pump Nameplate Temperatur
130 200
3750
Plan 11
D D
Junction box
Plan 65 Vibration
EagleBurgmann
E E
1710 5
N31 N31.1
630
N32
N32.1 875 F
F N3
1050
Drip tray drain
2" NPTF
760
575 MAX.
675
615
711
550
450
350
175
175
22
G Lube oil G
500 500 unit
Adjusting screws Stainless steel shims Adjusting screws (2x) Earthing connection
50
450 MIN
1745 710 3 up to 5 mm thick M12
7500
H Earthing connection H
M12
4600
N31.1 N32.1 342 258
Lube oil supply line flange Lube oil return line flange Lube oil unit
I 1" ASME B16.5 3" ASME B16.5 I
N31 N32
Shaft ends
3500 4000
Pump Motor
1900
2800 300
J J
250 1000 1000 1000 1000 1000 1000 1000
28
25
125
110
110
(16x) M16 (16x) 35 (4x) Lifting points Grouting holes
A
M80x2
9 20
Fy Mx
Seal plan: 11/61/65 My
Fx
Y
Seal code: C2A1ES116165 (1CW-FL) X
2420
2500
2x API 610 Suction nozzle Discharge nozzle
Terminal points 11th edition 8" 6"
Id.Ref. Description Connection Fx 7560 Fx 4980
N1 Pump suction flange 8" ASME B16.5 1500 lbs RTJ Fy Fy M
M max. admissible 6220 4100
Pump discharge flange forces [N] Fz 9780 Fz 6220
650
N31.1 Lube oil supply line flange 1" ASME B16.5 150 lbs RF
N
N4 N
Drain flange N32.1 Lube oil return line flange 3" ASME B16.5 150 lbs RF
Customer:
200
Technical offer
Accessories/special information
Standards : EN 60034-1, EN 60034-2
Vibration grade : A: veff = 2.3 mm/s (rigid mounting)
Paint system / color code : K2 / RAL 7031
All technical data are calculated values and are subject to the tolerances fixed in EN 60034-1 regulations, if not otherwise agreed.
page 7 / 10
Reference RFQ/GPS 806728/NESMA & Partnesr/Saudi Aramco/Upgrade Quote 2019H01973_00
Abqaiq Field Water Injection System Date 30 Aug 2019
Technical offer
Documentation
In electronic format (PDF-file) in English language. The following standard documents are integral part of the order:
- Outline Drawing
- Manual
- Connection Scheme Main Terminal Box
- Wiring Diagram for Protection Equipment
- Manufacturer Test Certificate (M1)
page 8 / 10
Reference RFQ/GPS 806728/NESMA & Partnesr/Saudi Aramco/Upgrade Quote 2019H01973_00
Abqaiq Field Water Injection System Date 30 Aug 2019
Technical offer
A Scope
This specification, together with the Data Sheets, defines the mandatory
requirements for form-wound squirrel-cage induction motors rated 4 kV
and above, and 370 kW (500 HP) and above.
B Conflicts and Deviations Noted.
C References (Publications and Standards)
C.1 Saudi Aramco References:
17-SAMSS-503 32-SAMSS-013 34-SAMSS-625 (28 June 2010)
C.2 Industry Codes and Standards
API STD 541 / 614 / 670
International Standard Organisation
ISO 1940/1 ISO 3448 ISO 1680 ISO 12944-2
International Electrical Commission and European Standards
IEC 60034 / EN 60034, IEC 60038 IEC 60072
IEC 60079/ EN 60079, IEC 60894
Dimensions, Measurement units, ( International Metric System )
according to IEC and ISO Standards.
D Qualification: Noted.
Section 5 Accessories
Para 5.4.1 Space Heaters D
Deviation only for TEFC motors, with cooling type IC411, will be equipped
with “self-limiting heating tape” system, wired to a separate terminal box.
All technical data are calculated values and are subject to the tolerances fixed in EN 60034-1 regulations, if not otherwise agreed.
page 9 / 10
Reference RFQ/GPS 806728/NESMA & Partnesr/Saudi Aramco/Upgrade Quote 2019H01973_00
Abqaiq Field Water Injection System Date 30 Aug 2019
Technical offer
Definition of abbreviations:
C = Comment
D = Deviation from specification
All technical data are calculated values and are subject to the tolerances fixed in EN 60034-1 regulations, if not otherwise agreed.
page 10 / 10
Electric Motor
TMEIC-Toshiba Mitsubishi-Electric Industrial Systems Corporation
THREE PHASE INDUCTION MOTORS
TM21 SERIES
SPECIFICATION
ADM5052B 18-Jul-19
TO:
RUHRPUMPEN
PROJECT NAME:
This specification contains Toshiba Mitsubishi-Electric Industrial Systems Corporation proprietary information and is tendered for bid evaluation purposes only. No
copies or other reproductions shall be made in whole or in part without the prior written permission of Toshiba Mitsubishi-Electric Industrial Systems Corporation. This
document and the information contained herein are the property of Toshiba Mitsubishi-Electric Industrial Systems Corporation. All rights in the inventions and
information contained in this Proposal are expressly reserved by Toshiba Mitsubishi-Electric Industrial Systems Corporation. The equipment listed in this proposal is
based on preliminary engineering and is subject to change during final design engineering.
THREE PHASE INDUCTION MOTOR SPECIFICATION
Customer : RUHRPUMPEN
End user : Saudi Aramco/Upgrade Abqaiq Field Water Injection System Date : 18-Jul-19
Quotation No. : ADM5052B Sign : Hirata Toyokazu
No. 1 2
1 Application 113-G-001A/B/C 064-BG-0214C
2 No. of units 3 2
3 Preliminary outline drawing No. Q/#:ADM5052B-1 Q/#:ADM5052B-2
4 Type and Form ICFT-CHCNW ICFT-CHCNWXN
5 Rotor construction Rotor bar material Squirrel cage Copper Squirrel cage Copper
6 IP grade Enclosure IP55 IC611 (TEAAC) IP55 IC611 (TEAAC)
7 Mounting method Coupling method Horizontal Foot (IMB3) Direct Horizontal Foot (IMB3) Direct
8 Rated output(kW) Service factor 7210 1.00 1900 1.00
R A T I N G
27 Up thrust Nom/Max (kN) Down thrust Nom/Max (kN) None None None None
28 Radial load Static/Dinamic(kN) Load position (mm) None / None - None / None -
29 Starting duty 3 cold / 2 hot starts 3 cold / 2 hot starts
30 Shaft end specification Single straight Single straight
31 Vibration level API541 API541
32 N.D.E bearing D.E bearing Sleeve Oil Sleeve Oil
B R G.
33 Lubricant Req. oil and pressure ISO VG46 Turbine oil 32L/min - 0.1MPa ISO VG46 Turbine oil 7L/min - 0.1MPa
34 N.D.E lub. method D.E lub. method Forced feed Forced feed Forced feed Forced feed
35 Type of main terminal box. Air insulated, large size with surge arresters, capacitors, PD couplers, CTs and pressure relief device Air insulated, large size with ressure relief device
36 Main terminal arrangement NEMA 2hole lug, NEMA type 2 stress cone NEMA 2hole lug
A C C E S S O R Y
37 Main cable entrance arrangement Conduit (NPT screw): Cable glands: Not provided Conduit (NPT screw)
38 Location of main terminal box Left hand side viewed from DE, facing to bottom Left hand side viewed from DE, facing to bottom
39 Mount coupling or pulley None None
40 Motor base None None
41 Anchor bolts Shim pack None None None None
42 Space heater Low temp.type (1phase, 60Hz, 230V) Low temp.type (1phase, 60Hz, 230V)
43 Stator temperature detectors RTD (Pt 0 degC-100 ohm x 6, single element) RTD (Pt 0 degC-100 ohm x 6, single element)
44 Bearing temperature detectors RTD for hazardous area (Pt 0 degC-100 ohm x 2, Dual element) RTD for hazardous area (Pt 0 degC-100 ohm x 2, Dual element)
45 Vibration sensors Bently Nevada non-contact type vibration sensor (X-Y per bearing) Bently Nevada non-contact type vibration sensor (X-Y per bearing)
46 Other specified accessories Bently Nevada keyphasor Bently Nevada keyphasor
3 x Arresters, 3 x Capacitors in main terminal box
3 x CTs for self balancing protection (50:5, 5VA class10P20) in main terminal box
IRIS PD coupler in main terminal box
IRIS Portable type partial discharge monitoring system
Space heater for main terminal box
Flow sight for lubricant x 2, orifice for inlet x 2 Flow sight for lubricant x 2, orifice for inlet x 2
Earth bonding, Dowel pin Earth bonding, Dowel pin
Drain breather for Frame and TB's Drain breather for Frame and TB's
Both bearing insulated & Earth strap Both bearing insulated & Earth strap
Vertical jacking screw Vertical jacking screw
Tag Plate Tag Plate
Shaft end key Yes Yes
47 Supplied parts and utility by customer Forced feed lubrication Forced feed lubrication
48 Spare parts or Special tools Spare bearing metal (option) Spare bearing metal (option)
49 Other Specific Requirements Organic zinc, Epoxy MIO & Polyurethane325micrometers, ISO12944 C5M Organic zinc, Epoxy MIO & Polyurethane325micrometers, ISO12944 C5M
Specified color Specified color
R E M A R K
Heat exchanger tubes made of stainless steel (SS 304) Heat exchanger tubes made of stainless steel (SS 304)
Lubrication piping, flanges made of stainless steel Lubrication piping, flanges made of stainless steel
Star connected winding Star connected winding
AISI 4140 forged steel or equivalent shaft material AISI 4140 forged steel or equivalent shaft material
Non-sparking construction fan Non-sparking construction fan
Current fault level specified on main box (0.25sec) Current fault level specified on main box (0.25sec)
Neutral point in main terminal box Neutral point in main terminal box
RTD leads terminated in common box RTD leads terminated in common box
Auxiliary boxes made of stainless steel 316, IP66 Auxiliary boxes made of stainless steel 316, IP66
300 series stainless steel material for M12 or less size fastenings 300 series stainless steel material for M12 or less size fastenings
Mill sheet for shaft,core,copper material Mill sheet for shaft,core,copper material
WPS & PQR WPS & PQR
PIM PIM
Ground bus for main terminal box Ground bus for main terminal box
Remmovalbe links for main terminal box Remmovalbe links for main terminal box
Silver plated bus joint connection in main terminal box Silver plated bus joint connection in main terminal box
Drain hole and plug for main terminal box Drain hole and plug for main terminal box
Name plate SS316 material, An additional name plate Name plate SS316 material, An additional name plate
Customer : RUHRPUMPEN
End user : Saudi Aramco/Upgrade Abqaiq Field Water Injection System Date : 18-Jul-19
Quotation No. : ADM5052B Sign : Hirata Toyokazu
No. 3 4
1 Application 113-G-0214B/D
2 No. of units 1
3 Preliminary outline drawing No. Q/#:ADM5052B-3
4 Type and Form ICFT-CHCNWXN
5 Rotor construction Rotor bar material Squirrel cage Copper
6 IP grade Enclosure IP55 IC611 (TEAAC)
7 Mounting method Coupling method Horizontal Foot (IMB3) Direct
8 Rated output(kW) Service factor 2325 1.00
R A T I N G
33 Lubricant Req. oil and pressure ISO VG46 Turbine oil 7L/min - 0.1MPa
34 N.D.E lub. method D.E lub. method Forced feed Forced feed
35 Type of main terminal box. Air insulated, large size with ressure relief device
36 Main terminal arrangement NEMA 2hole lug
A C C E S S O R Y
49 Other Specific Requirements Organic zinc, Epoxy MIO & Polyurethane325micrometers, ISO12944 C5M
Specified color
R E M A R K
2 Quantity unit(s) 3 2 1
ICFT- ICFT-
3 Enclosure - ICFT-CHCNW
CHCNWXN CHCNWXN
4 Number of poles - 2 2 2
7 Rated frequency Hz 60 60 60
8 Insulation class - F F F
19 Pull-up torque % 60 90 80
PAINTING SYSTEM
FOR ENVIRONMENT: ISO 12944 C5I / C5M
Painting portion Surface preparation Painting System
Exterior surface Solvent Cleaning:SSPC-SP1 (1) 1st coat: Epoxy zinc
(Exterior surface of frame, Blast cleaning:SSPC-SP10(Sa2.5) Interzinc 52 Min. 75 μm
bearing blacket, main terminal box, etc) Paint manufacturer: International Paint
(2) 2nd coat: Epoxy MIO
Intergard 475HS Min. 100 μm
Paint manufacturer: International Paint
(3) 3rd coat: Epoxy MIO
Intergard 475HS Min. 100 μm
Paint manufacturer: International Paint
(4) 4th coat: Polyurethane
Interthane 990 Min. 50 μm
Paint manufacturer: International Paint
Total Min. 325 μm
Interior surface with contact to Solvent Cleaning:SSPC-SP1 (1) 1st coat: Epoxy zinc
external cooling air Blast cleaning:SSPC-SP10(Sa2.5) Interzinc 52 Min. 75 μm
(Air duct, excluding tube of Paint manufacturer: International Paint
heat exchanger, etc.) (2) 2nd coat: Epoxy MIO
Intergard 475HS Min. 100 μm
Paint manufacturer: International Paint
(3) 3rd coat: Epoxy MIO
Intergard 475HS Min. 100 μm
Paint manufacturer: International Paint
Total Min. 275 μm
Interior surface without contact to Solvent Cleaning:SSPC-SP1 (1) 1st coat: Epoxy zinc
external cooling air Blast cleaning:SSPC-SP10(Sa2.5) Interzinc 52 Min. 75 μm
(Interior surface of frame, Paint manufacturer: International Paint
bearing blacket, main terminal box,etc.) Total Min. 75 μm
Galvanized steel parts without buffing Solvent Cleaning:SSPC-SP1 (1) 1st coat: Epoxy resin primer
Blast cleaning:SSPC-SP16(Sa1) Intergard 269 Min. 40 μm
Paint manufacturer: International Paint
(2) 2nd coat: Polyurethane
Interthane 990 Min. 50 μm
Paint manufacturer: International Paint
Total Min. 90 μm
NOTE
・Machine parts purchased from sub-vendors ( Bearing etc.)
will be in accordance with vendors standard.
・Stainless steel : No painted
・Paint manufacturer : International or equivalent
・Oil contact Surface, shaft,outer fan(aluminum),inner fan(aluminum) are TMEIC STD
TMEIC TM21 SERIES SQUIRREL CAGE INDUCTION MOTOR SUBMITTED DATE Jul.18.19
HIGH VOLTAGE CLASS F INSULATION Q/# ADM5052B-1
計画外形図
PRELIMINARY OUTLINE
全閉外扇形 強制給油すべり軸受
TOTALLY ENCLOSED AIR TO AIR COOLED TYPE
FORCED FEED SLEEVE BEARINGS
極数 出力 回転数 電圧 周波数 絶縁 運転
POLE OUTPUT (kW) FL. SPEED (min-1) VOLTAGE Hz INSU. DUTY
2 7210 3580 13200 60 F S1
寸法
DIMENSIONS
極数 枠番
POLE FRAME SIZE
2 800-2500
軸受 BEARING 重量
DRIVE END NON DRIVE END APPROX WT.
参考用図面のため、据付確定図として利用する場合は当社へ御問合せ下さい。
DIMENSIONS ARE FOR REFERENCE ONLY, CONSULT TMEIC FOR CERTIFIED DIMENSIONS.
TOKYO-JAPAN
TMEIC TM21-H SERIES SQUIRREL CAGE INDUCTION MOTOR SUBMITTED DATE Jul.18.19
HIGH VOLTAGE CLASS F INSULATION Q/# ADM5052B-2
計画外形図
PRELIMINARY OUTLINE
全閉外扇形 強制給油すべり軸受
TOTALLY ENCLOSED AIR TO AIR COOLED TYPE
FORCED FEED SLEEVE BEARINGS
極数 出力 回転数 電圧 周波数 絶縁 運転
POLE OUTPUT (kW) FL. SPEED (min-1) VOLTAGE Hz INSU. DUTY
2 1900 3571 4000 60 F S1
寸法
DIMENSIONS
極数 枠番
POLE FRAME SIZE
2 450-1400
単位
C (D) D (AB+P/2) 2E 2F H (O) J K KL (AB) L (C) M (A) N (B) P (P/2) Z (H)
UNIT
mm 450 2185 900 1400 1860 260 400 1395 3520 1040 1610 790 55
参考用図面のため、据付確定図として利用する場合は当社へ御問合せ下さい。
DIMENSIONS ARE FOR REFERENCE ONLY, CONSULT TMEIC FOR CERTIFIED DIMENSIONS.
TOKYO-JAPAN
TMEIC TM21-H SERIES SQUIRREL CAGE INDUCTION MOTOR SUBMITTED DATE Jul.18.19
HIGH VOLTAGE CLASS F INSULATION Q/# ADM5052B-3
計画外形図
PRELIMINARY OUTLINE
全閉外扇形 強制給油すべり軸受
TOTALLY ENCLOSED AIR TO AIR COOLED TYPE
FORCED FEED SLEEVE BEARINGS
極数 出力 回転数 電圧 周波数 絶縁 運転
POLE OUTPUT (kW) FL. SPEED (min-1) VOLTAGE Hz INSU. DUTY
2 2325 3573 4000 60 F S1
寸法
DIMENSIONS
極数 枠番
POLE FRAME SIZE
2 500-1600
単位
C (D) D (AB+P/2) 2E 2F H (O) J K KL (AB) L (C) M (A) N (B) P (P/2) Z (H)
UNIT
mm 500 2320 1000 1600 2050 285 465 1455 3855 1140 1850 865 61
参考用図面のため、据付確定図として利用する場合は当社へ御問合せ下さい。
DIMENSIONS ARE FOR REFERENCE ONLY, CONSULT TMEIC FOR CERTIFIED DIMENSIONS.
TOKYO-JAPAN
Inspection & Test Plan
Customer Name: RUHRPUMPEN Item / Product: 113-G-001A/B/C Supplier / Manufacturer Name: TMEIC
End User Name: Saudi Aramco Tag No.: 113-G-001A/B/C Manufacturer Location: Yokohama, Japan
Project Name: Upgrade Abqaiq Field Water Injection System P.O Number: Supplier Reference Number: ADM5052A
Approved Vendor
0020 Design Type Test Document IR R R R Certificate for similar size and design
Form 175
Vendor Standard
IR170300
Approved Vendor
June.23, 2016 WPS and PQR are based on Japanese standard
0030 WPS and PQR's Document IR R R R
which is equivalent to AWS D1.1
Vendor Standard
Approved Vendor
Welder qualification is based on Japanese standard
0040 Welder Certification Document IR R R R
which is equivalent to ASME Sec IX
Vendor Standard
Approved Vendor
Ultrasonic inspection Document OR R R R for all forged shafts
API541 5th 6.2.2.3
Approved Vendor
Magnetic particle inspection Document - N/A N/A N/A for all shaft welds
API541 5th 6.2.2.4
Approved Vendor
Liquid penetrant inspection Document - N/A N/A N/A for all shaft welds
API541 5th 6.2.2.5
Approved Vendor 13.2kV
0010 Stator Core Test Document OR SI SW SW or
API541 5th 6.3.4.1 3700kW (5000HP) and above
Approved Vendor 6.6kV and above
0010 Surge Comparision Test Document OR SI SW SW and
API541 5th 6.3.4.2 3700kW (5000HP) and above
Approved Vendor 13.2kV
Special Surge Test of Coils (Sample Coil Test) Document OR SI SW SW or
API541 5th 6.3.4.2.1 3700kW (5000HP) and above
Form 175 Approved Vendor
0010 Power Factor Tip-Up Test IR170300 Document OR SI SW SW 6.6kV and above
June.23, 2016 API541 5th 6.3.4.3
Approved Vendor
Near-shore or off-shore motor location
0020 Sealed Winding Conformance Test Document OR SI SW SW
Spray method per NEMA-MG1
API541 5th 6.3.4.4
Approved Vendor 6.6kV and above
Partial Discharge Test Document OR SI SW SW when Partial Discharge monitoring devices are
API541 5th 6.3.4.6 installed
Approved Vendor
0030 Terminal boxes Document IR R R R
Vendor Standard
Approved Vendor
0040 Motor instrumentation and auxiliary Document IR R R R
Vendor Standard
Approved Vendor
0010 Routine Test Document - - - -
API541 5th 6.3.2
Approved Vendor
a) Measurement of no-load current (each phase) Document OR FI R R
API541 5th 6.3.2
Approved Vendor
Determination of locked-rotor current by
b) Document OR FI R R
calculation
API541 5th 6.3.2
Approved Vendor
High potential test on stator RTDs: DC500 V for 1
c) AC high potential test Document OR FI R R
min
API541 5th 6.3.2
Approved Vendor
Insulation resistance test and polarization index
d) Document OR FI R R
test
API541 5th 6.3.2
Approved Vendor
e) Measurement of stator winding resistance Document OR FI R R
API541 5th 6.3.2
Approved Vendor
f) Measurement of vibration Document OR FI R R
API541 5th 6.3.2
Approved Vendor
g) Test of bearing insulation Document OR FI R R
API541 5th 6.3.2
Approved Vendor
h) Test of bearing temperature rise Document OR FI R R
API541 5th 6.3.2
Approved Vendor
Insulation resistance test of bearing and any other
i) Document OR FI R R
RTDs
API541 5th 6.3.2
Approved Vendor
j) Inspection of bearings after all running tests Document OR FI R R
API541 5th 6.3.2
Approved Vendor
m) Measurement of machine air gap Document OR FI R R
API541 5th 6.3.2
Inspection & Test Plan
Customer Name: RUHRPUMPEN Item / Product: 113-G-001A/B/C Supplier / Manufacturer Name: TMEIC
End User Name: Saudi Aramco Tag No.: 113-G-001A/B/C Manufacturer Location: Yokohama, Japan
Project Name: Upgrade Abqaiq Field Water Injection System P.O Number: Supplier Reference Number: ADM5052A
Approved Vendor
Visual inspection OR FI R R Witness for 3700kW (5000HP) and above
Form 175 Document
IR170300
Approved Vendor
June.23, 2016
0020 Complete Test Document - - - -
API541 5th 6.3.5.1
Approved Vendor IEEE 112 Method F equivalent circuit calculation
Determination of efficiency and power factor at
a) Document OR SI SW SW or
100 %, 75 %, and 50 % of full load
API541 5th 6.3.5.1 EC 60034-2 equivalent circuit calculation
Approved Vendor
Determination of the locked-rotor current, power
b) Document OR SI SW SW
factor, and torque
API541 5th 6.3.5.1
Approved Vendor
c) Determination of full-load current and slip Document OR SI SW SW
API541 5th 6.3.5.1
Approved Vendor
d) Determination of breakdown torque Document OR SI SW SW
API541 5th 6.3.5.1
Approved Vendor
Two frequency method or forward short circuit
e) Heat run test Document OR SI SW SW
method
API541 5th 6.3.5.1
Approved Vendor
f) Determination of the speed-torque curve Document OR SI SW SW
API541 5th 6.3.5.1
Approved Vendor
0070 Nameplates & Marking OR FI SW SW
Document
Approved Vendor
0080 Painting OR FI SW SW Color and thickness
Document
Abbreviations as below:
H (Hold point)
FI (Full inspection)
SI (Sample inspection, one unit per each identical machines)
FW (Full witness inspection)
SW (Sample witness inspection, one unit per each identical machines)
R (Review)
OR (Official record)
IR (Internal record)
Note:
Following lubricant for bearing will be used at test.
In case of Sleeve bearing: ISO VG32 or VG46
In case of Anti-friction bearing: SKF LGHP2 or equivalent
AC high potential test will be done by using 50Hz or 60Hz power, which depends on the location of testing facility.
Therefore applied power frequency may be different from specified frequency.
In either case, there is no difference on the stress level which affects motor insulation.
Temperature rise test will be carried out based on rating HP at SF1.0.
Measurement of vibration will be made with portable accelerometers on bearing housing (HVA direction).
Due to limitation of testing facility, rotor balancing will be performed as total motor assembly.
Tests will be carried out one by one. Combined tests with two motors will not be performed.
Inspection & Test Plan
Customer Name: RUHRPUMPEN Item / Product: 064B-G-0214C, 113-G-0214B/D Supplier / Manufacturer Name: TMEIC
End User Name: Saudi Aramco Tag No.: 064B-G-0214C, 113-G-0214B/D Manufacturer Location: Nagasaki, Japan
Project Name: Upgrade Abqaiq Field Water Injection System P.O Number: Supplier Reference Number: ADM5052A
Approved Vendor
0020 Design Type Test Document IR R R R Certificate for similar size and design
Form 175
Vendor Standard
IR170300
Approved Vendor
June.23, 2016 WPS and PQR are based on Japanese standard
0030 WPS and PQR's Document IR R R R
which is equivalent to AWS D1.1
Vendor Standard
Approved Vendor
Welder qualification is based on Japanese standard
0040 Welder Certification Document IR R R R
which is equivalent to ASME Sec IX
Vendor Standard
Approved Vendor
Ultrasonic inspection Document OR R R R for all forged shafts
API541 5th 6.2.2.3
Approved Vendor
Magnetic particle inspection Document - N/A N/A N/A for all shaft welds
API541 5th 6.2.2.4
Approved Vendor
Liquid penetrant inspection Document - N/A N/A N/A for all shaft welds
API541 5th 6.2.2.5
Approved Vendor 13.2kV
0010 Stator Core Test Document - N/A N/A N/A or
API541 5th 6.3.4.1 3700kW (5000HP) and above
Approved Vendor 6.6kV and above
0010 Surge Comparision Test Document - N/A N/A N/A and
API541 5th 6.3.4.2 3700kW (5000HP) and above
Approved Vendor 13.2kV
Special Surge Test of Coils (Sample Coil Test) Document - N/A N/A N/A or
API541 5th 6.3.4.2.1 3700kW (5000HP) and above
Form 175 Approved Vendor
0010 Power Factor Tip-Up Test IR170300 Document - N/A N/A N/A 6.6kV and above
June.23, 2016 API541 5th 6.3.4.3
Approved Vendor
Near-shore or off-shore motor location
0020 Sealed Winding Conformance Test Document - N/A N/A N/A
Spray method per NEMA-MG1
API541 5th 6.3.4.4
Approved Vendor 6.6kV and above
Partial Discharge Test Document - N/A N/A N/A when Partial Discharge monitoring devices are
API541 5th 6.3.4.6 installed
Approved Vendor
0030 Terminal boxes Document IR R R R
Vendor Standard
Approved Vendor
0040 Motor instrumentation and auxiliary Document IR R R R
Vendor Standard
Approved Vendor
0010 Routine Test Document - - - -
API541 5th 6.3.2
Approved Vendor
a) Measurement of no-load current (each phase) Document OR FI R R
API541 5th 6.3.2
Approved Vendor
Determination of locked-rotor current by
b) Document OR FI R R
calculation
API541 5th 6.3.2
Approved Vendor
High potential test on stator RTDs: DC500 V for 1
c) AC high potential test Document OR FI R R
min
API541 5th 6.3.2
Approved Vendor
Insulation resistance test and polarization index
d) Document OR FI R R
test
API541 5th 6.3.2
Approved Vendor
e) Measurement of stator winding resistance Document OR FI R R
API541 5th 6.3.2
Approved Vendor
f) Measurement of vibration Document OR FI R R
API541 5th 6.3.2
Approved Vendor
g) Test of bearing insulation Document OR FI R R
API541 5th 6.3.2
Approved Vendor
h) Test of bearing temperature rise Document OR FI R R
API541 5th 6.3.2
Approved Vendor
Insulation resistance test of bearing and any other
i) Document OR FI R R
RTDs
API541 5th 6.3.2
Approved Vendor
j) Inspection of bearings after all running tests Document OR FI R R
API541 5th 6.3.2
Approved Vendor
m) Measurement of machine air gap Document OR FI R R
API541 5th 6.3.2
Inspection & Test Plan
Customer Name: RUHRPUMPEN Item / Product: 064B-G-0214C, 113-G-0214B/D Supplier / Manufacturer Name: TMEIC
End User Name: Saudi Aramco Tag No.: 064B-G-0214C, 113-G-0214B/D Manufacturer Location: Nagasaki, Japan
Project Name: Upgrade Abqaiq Field Water Injection System P.O Number: Supplier Reference Number: ADM5052A
Approved Vendor
Visual inspection OR FI R R Witness for 3700kW (5000HP) and above
Form 175 Document
IR170300
Approved Vendor
June.23, 2016
0020 Complete Test Document - - - -
API541 5th 6.3.5.1
Approved Vendor IEEE 112 Method F equivalent circuit calculation
Determination of efficiency and power factor at
a) Document OR SI SW SW or
100 %, 75 %, and 50 % of full load
API541 5th 6.3.5.1 EC 60034-2 equivalent circuit calculation
Approved Vendor
Determination of the locked-rotor current, power
b) Document OR SI SW SW
factor, and torque
API541 5th 6.3.5.1
Approved Vendor
c) Determination of full-load current and slip Document OR SI SW SW
API541 5th 6.3.5.1
Approved Vendor
d) Determination of breakdown torque Document OR SI SW SW
API541 5th 6.3.5.1
Approved Vendor
Two frequency method or forward short circuit
e) Heat run test Document OR SI SW SW
method
API541 5th 6.3.5.1
Approved Vendor
f) Determination of the speed-torque curve Document OR SI SW SW
API541 5th 6.3.5.1
Approved Vendor
0070 Nameplates & Marking OR FI SW SW
Document
Approved Vendor
0080 Painting OR FI SW SW Color and thickness
Document
Abbreviations as below:
H (Hold point)
FI (Full inspection)
SI (Sample inspection, one unit per each identical machines)
FW (Full witness inspection)
SW (Sample witness inspection, one unit per each identical machines)
R (Review)
OR (Official record)
IR (Internal record)
Note:
Following lubricant for bearing will be used at test.
In case of Sleeve bearing: ISO VG32 or VG46
In case of Anti-friction bearing: SKF LGHP2 or equivalent
AC high potential test will be done by using 50Hz or 60Hz power, which depends on the location of testing facility.
Therefore applied power frequency may be different from specified frequency.
In either case, there is no difference on the stress level which affects motor insulation.
Temperature rise test will be carried out based on rating HP at SF1.0.
Measurement of vibration will be made with portable accelerometers on bearing housing (HVA direction).
Due to limitation of testing facility, rotor balancing will be performed as total motor assembly.
Tests will be carried out one by one. Combined tests with two motors will not be performed.
BUY OUT RECOMMENDATION
MECHANICAL SEAL
Mechanical Seal and System
Eagle Burgmann
2019.8.29.Abqaiq GOSP-5 Water Injection system upgrade_RP_EB27341-4 last change: 11-09-2019
Pump data Service conditions EagleBurgmann mechanical seal and supply system
Vapour pressure
Quantity / pumps
Chloride content
Specific gravity
Mechanical seal
Technical notes
Shaft material
Pump service
Material code
Temperature
Bearing size
H2S content
API Plan
pH value
Medium
MAWP
MAWT
Speed
Solids
Item
rated min rated max min rated max min rated max min rated max min rated max min rated max min rated max
mm rpm mg/l ppm mg/l °F °C psi (a) cP psi (a) psi (a) bar (g) bar (g)
SALT WATER
064B-G- INJECTION SALT/PRODUCE AQ2KM5G4- Plan 53B (Forced
0214 C 1 PUMP BB5 102 3585 D WATER 94.4 463 52800 7.57 105 190 6 84.7 1.11 1.8 85 100 1835 1850 6.89 H75A4-B AQ2KMG 3CW-BB C2A3A53B 53B Draft Air Cooler)
SALT WATER
113-G- INJECTION SALT/PRODUCE AQ2KM5G4- Plan 53B (Forced
0214 B/D 2 PUMP BB5 102 3585 D WATER 71.6 457 25500 6.66 90 170 6 84.7 1.11 1.8 85 100 2228 2243 6.89 H75A4-B AQ2KMG 3CW-BB C2A3A53B 53B Draft Air Cooler)
6 Seal design(s) Supply system design(s)
Additional equipment Description Quantity Tech. notes
INSTRUMENTATION DATA SHEET 1
SUNSHADES 6
N2 CHARGING KIT 1
Automatic refill unit This Refill unit to Operate and servrDue
the to high1 Leakage
3 pumps (6 seals)
rate from Engineered Seal, system wont be able to withstand for 28 days.
TI+TW Supplied as a loose supply Per System 6
Refilling unit with Trolley 1
page 1 of 2
Versorgungssysteme
Supply Systems
Kunde: BURGMANN
Projekt Nr.:
Customer:
Project No.:
and
GENERALLY:
Flanges; 9 Com No.: ASME B16.5 / 3/4" / 600lbs / WN, dual 316 / 316L
6000000114 certified;
N:\ES_ES\GERLISTE\EL-SPO01\001450.doc
JOHN CRANE
Project Name : Upgrade Abqaiq Field Water Injection System Plant Type: Plant Country: Saudi Arabia File Ref. :
End User: SAUDI ARAMCO Plant Location: KSA Date : 12-May-19
OEM: Ruhrpumpen EPC Contractor: - OEM Ref.: 806728
Vapour
Suction Discharge Stuffing Box Pump Material
Temperature Viscosity @ P.T. pressure @ API 682 seal Technical
Item Number System Qty. S.G. pressure pressure pressure Speed MAWP Seal Type API 610 code API Plan (As per pump
Pump Process (Assumed) 'cp P.T. Flange Shaft Dia API 682 seal
SN Pump Type Pump Qty. Seal Qty. Service (BAR G) (BAR G) (BAR G) Seal Size code Principal Corrosiveness data sheet) Seal Material Notes
Model/Group/Size Fluid (BAR G) Rating (mm) arrangement
Primary Secondary Rated Max Rated Max Rated Max Rated Max Rated Max Rated Max Rated Max rpm (BAR G) Casing
Qty
Qty Seals
Systems
Technical Notes:
Seal selections are based on preliminary data available with JC, however selections and pricing might change upon receiving actual details from customer. ( In the event any of the above pump data & operating limits has changed, please
1
update us immediately)
We have not considered the implication of pump performance test condition on the offered seals. If the test conditions differ from the process conditions as indicated in the pump datasheets, please share the details for our review and
2
recommendations.
3 seal ring and mating ring are designed according to the stuffing box pressure.
For sea water injection pumps (BB5 design) please maintain the differential pressure (Pump discharge pressure vs seal chamber pressure) above 25 PSI (175 KPA) as per Saudi Aramco specification requirement & also to get the effective cyclone (Plan
4
31) operation. And continuous quench is recommended to take away the crystallised process fluid at the atmosphere side of the seal to eliminate seal hang-up
5 For sea water injection pump, the shaft speed is high when compared to the shaft size. Kindly verify the speed factor.
6 For salt water injection pumps (BB5 design) It`s assumed for calculation purpose that "Water +glycol mixture" is barrier fluid for Plan 53B
Quotation reference: B426/19
Revision: 0
Date: 16-May-19
Project: Aramco Abqaiq Water Injection pumps Upgrade
Project reference no.:
OEM: RP
INDEX
Sheet Description
1 Index
2 Revision History
3 Configuration, Price & Delivery
4 Documentation and test
5 Plan 31
6 Plan 65A
7 Technical notes
8 Comments & Deviations
9 Specification list
- INTERNAL -
Quotation reference: B426/19
Revision: 0
10
- INTERNAL -
Quotation reference: B426/19
Revision: 0
Delivery
Item Nr. API Plan Features MAWP / MAWT Rating Q.ty
(work. weeks)
OPTIONS
DELIVERY NOTES:
Deliveries are expressed in working weeks from receipt of order and all clear informations necessary to proceed.
Delivery refers to the first batch of 5 items (except for ATU and P54): for higher quantities, delivery needs to be discussed in batches.
VALIDITY
PACKING
JC standard for air/road transport.
- INTERNAL -
Quotation reference: B426/19
Revision: 0
ELECTRICAL/ INSTRUMENTATION
Data Sheets JC Standard format (for approval)
Hazardous area classification certificate (whereever applicable, for electric instruments)
Instrument conformity certificate
Calibration certificates
2.1 certificate as per EN 10204
- INTERNAL -
Quotation reference: B426/19
Revision: 0
Basic Scope of Cyclone Seperator
A. Design
API 682 4th edition
Generally in line with ASME VIII Div. 1 without U-Stamp
B. Component list
1. Cyclone Seperator
Size: Small
Connection size - Small
Dirty Inlet - 1/2"
Dirty Outlet - 1/2"
Clean Outlet - 1/2"
Material: Super duplex
Connection type: Flanged #1500 BW RF
C. Notes
Surface Preparation: Stainless steel surfaces will not be painted. Pickling and passivation for stainless steel.
The P&ID is for reference only, the orientation of connections may not be exact.
- INTERNAL -
Quotation reference: B426/19
Revision: 0
Basic scope of supply for plan 65A - #1500
A. Design
API 682 4th edition
ASME VIII Div. 1 without U-Stamp
B. Pipe, Flange, Tube, Fastner and Stanchion
Piping and Fittings: Superduplex
Flange Rating: #1500 BW RF
Tubing: Superduplex
Nuts and bolts: 316 SS
C. Component list
1.Vessel
Quantity: 1
Volume: 3.8L
Top: Flat; Bottom: Flat
Flanges connection: 3/4" #1500 RF
Shell: Superduplex
2. Valves
Orifice Gate valve:
Quantity: 1 Quantity: 3
Make: JC standard Make: As per AVL (Final choice rest with JC)
Material: Superduplex Type: Welded bonnet
Check Valve Material: Superduplex
Quantity: 1 Connection: 3/4" BW #1500
Make: As per AVL (Final choice rest with JC) Instrument valve (DPT)
Type: Piston type Quantity: 1
Material: Superduplex Make: As per AVL (Final choice rest with JC)
Connection: 3/4" BW #1500 Type: 5 valve manifold
Material: Superduplex
Connection: 1/2" NPT/F x To suit transmitter
3. Instruments
Level Transmitter Differential Pressure Transmitter
Quantity: 1 Quantity: 1
Make: ARAMCO AVL Make: As per AVL (Final choice rest with JC)
Type: Guide wave level radar Type: Differential pressure
Connection: Process - 4" Flanged; Electrical - 1/2" NPT Connection: Electrical - 1/2" NPT/F
Material: Housing - 316 SS, Wetted parts - Superduplex or higher Material: Housing - Stainless Steel, Superduplex or higher
Communication Protocol: 4-20 mA (HART - Rev 7) Communication Protocol: 4-20mA HART
Hazardous area classification: IECEx EEx d IIC T4 Hazardous area classification: FM/UL non incendive
Ingress protection: IP66 Ingress protection: NEMA 4X
Features: LCD display, sunshade Features: LCD display, sunshade
D. Notes
Stanchion for Plan 65A is not included.
Isolation valve on pump casing outlet/system inlet is not in JC scope.
The P&ID is for reference only, the orientation of instruments and connections may not be exact.
- INTERNAL -
Quotation reference: B450/19
Revision: 0
ELECTRICAL/ INSTRUMENTATION
Data Sheets JC Standard format (for approval)
Hazardous area classification certificate (whereever applicable, for electric instruments)
Instrument conformity certificate
Calibration certificates
2.1 certificate as per EN 10204
Wake Frequency Calculation for thermowell
Page 4
Quotation reference: B873/17
Revision: 3
Basic scope of supply for Plan 53B - #1500/#2500
A. Design
API 682 4th edition
ASME VIII Div. 1 without U-Stamp for accumulator and cooler
B. Pipe, Flange, Tube, Fastner and Stanchion
Piping and Fittings: 316/316L SS
Tubing: 316/316L SS
Compression fittings: 316 SS
Flange Rating: #1500/#2500 WNRF
Nuts and bolts: 316 SS
Stanchion: Carbon Steel
C. Component list
1. Accumulator (Bladder) with sunshade
Quantity: 1 Shell: 316/316L SS
Make: JC standard Bladder: Nitrile
Volume: 50L (Refer configuration sheet for type and size)
2. Valves
Instrument isolation System isolation
Instrument valve (PT & PG) Gate valve
Quantity: 2 Quantity: 5
Make: As per AVL (Final choice rest with JC) Make: As per AVL (Final choice rest with JC)
Type: 2 valve manifold Type: Bolted bonnet
Material: 316 SS Material: 316/316L SS
Connection: 1/2" NPT/F Connection: 3/4" BW #1500/#2500
Gate valve: Root isolation Check valve
Quantity: 2 Quantity: 1
Make: As per AVL (Final choice rest with JC) Make: As per AVL (Final choice rest with JC)
Type: Bolted bonnet Type: Piston
Material: 316/316L SS Material: 316/316L SS
Connection: 3/4" BW #1500/#2500 Connection: 3/4" BW #1500/#2500
3. Components
Strainer
Quantity: 1
Make: JC standard
Mesh: 25 µm max
Material: 316/316L SS
Connection: 3/4" BW #1500/#2500
4. Instruments
Temperature Transmitter (Barrier line) Pressure Transmitter
Quantity: 1 Quantity: 1
Make: As per AVL (Final choice rest with JC) Make: As per AVL (Final choice rest with JC)
Type: RTD (3-wire); Remote mount (cabling not in JC scope) Type: Gauge pressure
Connection: Electrical - 1/2" NPT/F Connection: Process - 1/2" NPT/F, Electrical - 1/2" NPT/F
Housing - Stainless Steel Material: Housing - Stainless Steel, Wetted parts - SS316
Communication Protocol: 4-20mA HART Communication Protocol: 4-20mA HART
Hazardous area classification: FM/UL non incendive Hazardous area classification: FM/UL non incendive
Ingress protection: NEMA 4X Ingress protection: NEMA 4X
Features: LCD display, sunshade Features: LCD display, sunshade
Thermowell Pressure Gauge + OPD
Quantity: 1 Quantity: 1
Make: As per AVL (Final choice rest with JC) Make: As per AVL (Final choice rest with JC)
Body material: 316/316L SS Type: Bourdon gauge pressure
Connection: Process - 1 1/2" flanged, Instrument - 1/2" NPT/F Connection: 1/2" NPT/M (Bottom connection)
Features: Tapered barstock Material: Housing - Stainless steel, Wetted parts - 316L SS
Accessories: 2" Pipe Enalrgement Ingress protection: NEMA 4X
Dial size: 100 mm
Features: Solid front, Blowout back, liquid filled
OPD: 1/2" NPT, 316SS
D. Notes
Surface Preparation: Carbon steel Painting as per project specification, Stainless steel unpainted.
It is assumed that barrier fluid will be a fluid compatible with nitrile bladder (e.g. water, water/glycol, mineral oil, Royal Purple synthetic oil). Note that some fluid will
require different material with price impact (e.g. Dowtherm, pure glycol), so if different fluid are used, it is Client responsibility to verify the compatibility with the bladder.
Nitrogen charging kit/ Mobile trolley (JC standard) is not included in the base scope but provided as optional items.
The P&ID is for reference only, the orientation of instruments and connections may not be exact.
2 Proposal does not include meetings outside JC office, HAZOP study, site activities, personnel training, commissioning and spare parts, special tools.
MAWP/T and/or design pressure are assumed only for mechanical calculation. Instruments, accumulator bladder and valves soft materials are selected based on ambient and normal
3
operating temperatures. Wind and earthquake loads are not considered for seal systems design.
4 Instruments will be rated for MAWP wherever possible, if not then it will be protected with an over pressure device.
5 Delivery is EXW Solaro with JC standard packing suitable for road transport.
Documents and testing in JC scope of supply are listed in "Terms" sheet of the proposal and will be submitted in electronic format and English language. Certification or
6 Documentation which are not specifically stated within the offer are not included. Where additional certification or documentation is required please ensure this is agreed at time of
order.
- INTERNAL -
Quotation reference: B873/17
Revision : 3
Sl.No. Specification Number Rev. Title Applicable
Y/N
1 31-SAMSS-012 05 Feb 2017 Shaft Sealing Systems for Centrifugal and Rotary Pumps Y
6 SAES-H-101V 09 Oct 2012 Approved Saudi Aramco Data Sheets - Paints and Coatings Y
Engineering Procedure
175 Forms
Vendor List
19 Inspectable_Items 07/16 Y
Standard Drawings
Note
Only specifications listed above have been received. Other specification not received and so not considered, even if cross referenced.
Comments and deviations will be valid for all clauses relating the same topic and do not need to be repeated.
BUY OUT RECOMMENDATION
LUBE OIL SYSTEM
LOCAL CONTROL STATION
LEGENDS
OIL DATA: ISO VG 46
LOCAL GAUGE BOARD
Outlet Conditions:- PIT PIT PIT PI GATE VALVE TI TEMP. INDICATOR M MOTOR
Flow: 100 LPM JUNCTION BOX
1/2"
1/2"
1/2"
1/2"
Temp: 60°C PCV PR. CONTROL VALVE FO FLOW ORIFICE
LUBE OIL INST. MANIFOLD
SUPPLY 1-1/2"
ACCUMULATOR TCV TEMP CONTROL VALVE LG LEVEL GAUGE
CHECK VALVE
(OPTIONAL QUOTED)
1-1/2" (SIZED FOR 4 SEC)
1/2"
3 WAY BALL VALVE PIT PR. INDICATING TRANSMITTER TE TEMP ELEMENT
1/2"
1/2"
1/2"
DUPLEX OIL FILTER TIT TEMP. INDICATING TRANSMITTER PI PR INDICATOR
1/2"
1/2"
GWR LIT SIGHT FLOW GLASS
LG
DPIT DIFF. PR. INDICATING TRANSMITTER MOP MAIN OIL PUMP
TO COOLING FAN
RESERVOIR
1/2"
TE TIT
AREA CLASS: SAFE (NON-HAZARDOUS), LOCATION: OUTDOOR.
RUNDOWN TANK (RDT) TI TE TIT
CAPACITY 300 L (3 Mins) AMBIENT TEMP. : (-)3°C TO (+)51°C, POWER SUPPLY: 480V / 60Hz / 3Ph
3-WAY PNEUMATIC
E/P
1-1/2"
TYPE TIC
Ø2 mm HOLE MATERIAL OF CONSTRUCTION:
1-1/2"
RESERVOIR & RUNDOWN TANK (WITHOUT 'U' STAMP): SS316L; HEATER: FLANGE: SS316L
TO LO HEADER
LO PUMP: 3-SCREW TYPE, CASING: CARBON STEEL (CS), SCREWS: NITRIDED / HARDENED CS
1/2"
AIR DESIGN AIR COOLER ('U' STAMP) - MAKERS STD: TUBES: SS316L, FINS: ALUMINIUM; SFG: BODY: SS316
TEMP. 51°C
OIL FILTER ('U' STAMP): HOUSING: SS316L, ELEMENT MEDIA: FIBRE; STRAINER: MESH: SS
2x100% FANS M
(1W+1S) AIR COOLED ACCUMULATOR ('U' STAMP): SHELL: SS316, BLADDER: NBR; LCS: ENCLOSURE: SS316
OR OIL COOLER
20 KW PRESS. SAFETY & CONTROL VALVES: BODY & TRIM: SS316, TCV: BODY & TRIM: SS316
3x50% FANS M
(2W+1S) INSTRUMENT: WETTED PARTS: SS316, MANIFOLD: SS316, TUBES: SS316L, TUBE FITTINGS: SS316
MANUFACTURER'S STD.
JUNCTION BOX: SS316, CABLE: FRLS, CABLE GLAND: SS316, CABLE TRAY: SS316
1/2"
MOUNTED ON LOS
MANUAL VALVES (GATE, GLOBE, CHECK): BODY & TRIM: SS316, FASTENERS: B7/2H (CS)
SET PR. 2 Barg
PCV 1-1/2" PIPING: SS316L SEAMLESS, STRUCTURE (SKID): CS PAINTED, SS PARTS: UNPAINTED
FROM RDT (OPTIONAL)
TI
PROTECTION
1-1/2"
1-1/2"
PSV MOTOR (TEFC): IP55, HEATER: IP65, TRANSMITTER: Ex’d’ IP65, TE: Ex’d’ IP65
SET PR. 8 Barg
PI,TI: IP65, JUNCTION BOX: Ex’e’ IP65, CABLE GLAND: Ex’d’ IP65, LCS: Ex’d’ IP65
PSV
PURIFIER
SET PR. 8 Barg
OUTLET LO DESIGN STD.: API 614 5th Ed. AND 32-SAMSS-013, Ch.1 & 2 - SPECIAL PURPOSE SYSTEM
FILLER / PI PI
BREATHER
LIT GWR M AC M AC CUSTOMER :- RUHRPUMPEN, INDIA NAME DATE
OIL 4" CLEANING DRAWN ABK 01.07.2019
RETURN COVER LG PROJECT :- ARAMCO_UPGRADE ABQAIQ FIELD WATER INJECTION
CHECKED ANK 01.07.2019
SYSTEM_ SAUDI ARABIA.
APPROVED ANK 01.07.2019
ITEM :- 100 LPM, LUBE OIL SYSTEM FOR PUMPS SCALE:- NTS
140 LPM 140 LPM
PURIFIER 1" AOP
6 Barg MOP
6 Barg TAG NO:- 113-G-0001 A/B/C SEA WATER INJECTION PUMPS QTY. :- 3 Nos.
SUCTION OIL RESERVOIR TIT
ELECTRIC TITLE :- P & I DIAGRAM FOR LUBE OIL SYSTEM SHEET:- 1 OF 2
WORKING VOLUME: 5 MIN (500 L) TI TE
5 KW
HEATER
2" RETENTION VOLUME: 8 MIN (800 L) DRAWING No. REV.
DRAIN
1/2"
1/2"
1/2"
1/2"
Temp: 60°C PCV PR. CONTROL VALVE FO FLOW ORIFICE
LUBE OIL INST. MANIFOLD
SUPPLY 1"
TCV TEMP CONTROL VALVE LG LEVEL GAUGE
CHECK VALVE
1/2"
3 WAY BALL VALVE PIT PR. INDICATING TRANSMITTER TE TEMP ELEMENT
1/2"
1/2"
1/2"
DUPLEX OIL FILTER TIT TEMP. INDICATING TRANSMITTER PI PR INDICATOR
1/2"
1/2"
GWR LIT SIGHT FLOW GLASS
LG
DPIT DIFF. PR. INDICATING TRANSMITTER MOP MAIN OIL PUMP
TO COOLING FAN
RESERVOIR
1/2"
TE TIT
AREA CLASS: CL.1 / ZONE 2 / IIA, LOCATION: OUTDOOR.
RUNDOWN TANK (RDT) TI TE TIT
CAPACITY 174 L (3 Mins) AMBIENT TEMP. : (-)3°C TO (+)50°C, POWER SUPPLY: 480V / 60Hz / 3Ph
3-WAY PNEUMATIC
E/P
TYPE TIC
1"
1/2"
AIR DESIGN AIR COOLER ('U' STAMP) - MAKERS STD: TUBES: SS316L, FINS: ALUMINIUM
TEMP. 51°C
OIL FILTER ('U' STAMP): HOUSING: SS316L, ELEMENT MEDIA: FIBRE
2x100% FANS M
(1W+1S) AIR COOLED LCS: ENCLOSURE: SS316; SFG: BODY: SS316; STRAINER: MESH: SS
OR OIL COOLER
15 KW PRESS. SAFETY & CONTROL VALVES: BODY & TRIM: SS316, TCV: BODY & TRIM: SS316
3x50% FANS M
(2W+1S) INSTRUMENT: WETTED PARTS: SS316, MANIFOLD: SS316, TUBES: SS316L, TUBE FITTINGS: SS316
MANUFACTURER'S STD.
JUNCTION BOX: SS316, CABLE: FRLS, CABLE GLAND: SS316, CABLE TRAY: SS316
1/2"
MOUNTED ON LOS
MANUAL VALVES (GATE, GLOBE, CHECK): BODY & TRIM: SS316, FASTENERS: B7/2H (CS)
SET PR. 2 Barg
PCV 1" PIPING: SS316L SEAMLESS, STRUCTURE (SKID): CS PAINTED, SS PARTS: UNPAINTED
FROM RDT (OPTIONAL)
TI
PROTECTION
MOTOR (TEFC): Ex'n' IP55, HEATER: Ex'd' IP65, TRANSMITTER: Ex’d’ IP65, TE: Ex’d’ IP65
1"
1"
PSV
SET PR. 8 Barg
PI,TI: IP65, JUNCTION BOX: Ex’e’ IP65, CABLE GLAND: Ex’d’ IP65, LCS: Ex’d’ IP65
PSV
PURIFIER
SET PR. 8 Barg
OUTLET LO DESIGN STD.: API 614 5th Ed. AND 32-SAMSS-013, Ch.1 & 3 - GENERAL PURPOSE SYSTEM
FILLER / PI PI
BREATHER
LIT GWR M AC M AC CUSTOMER :- RUHRPUMPEN, INDIA NAME DATE
OIL 3" CLEANING DRAWN ABK 01.07.2019
RETURN COVER LG PROJECT :- ARAMCO_UPGRADE ABQAIQ FIELD WATER INJECTION
CHECKED ANK 01.07.2019
SYSTEM_ SAUDI ARABIA.
APPROVED ANK 01.07.2019
ITEM :- 58 LPM, LUBE OIL SYSTEM FOR PUMPS SCALE:- NTS
70 LPM 70 LPM
PURIFIER 1" AOP
6 Barg MOP
6 Barg TAG NO:- 113-G-0214 B/D & 064B-G-0214 C SALT WI PUMPS QTY. :- 1+2 Nos.
SUCTION OIL RESERVOIR TIT
ELECTRIC TITLE :- P & I DIAGRAM FOR LUBE OIL SYSTEM SHEET:- 2 OF 2
WORKING VOLUME: 3 MIN (174 L) TI TE
3 KW
HEATER
2" RETENTION VOLUME: 5 MIN (290 L) DRAWING No. REV.
DRAIN
USER LIST FOR ENPRO MAKE AIR BLAST COOLER FOR LUBE OIL CONSOLES
Sr. No. Client End User (Project) Flow Press. Qty Enpro OIL Grade Heat Fan Cooler LOS Standard Supply
Name Country Name Country (LPM) (Bar g) W.O (Kw) Std Year
1 Dresser Rand India RGPPL, INDIA, PMC- EIL India 100 6.5 1 13108 ISO VG 220 13 1x100% API661 + EIL API 618 with EIL 2015
2 IDE TECNOLOGIES LTD Israel RELIANCE J3 Sea Water RO Desalination India 25 6 9 14093 ISO VG 46 5 2x100% ASME + MAKER STD API 614 + RIL 2015
API661 + GASCO
3 ITT Goulds Pumps USA GASCO IGD-E - Abu - Dhabi UAE 30 6 4 15180 ISO VG 46 9 2x100% API 614 + GASCO 2016
( With ASME U stamp)
4 RuhrPumpen (Pumps) Germany HMPL Pipeline Mundra, PMC-EIL India 105 5 4 16038 ISO VG 46 23 2x100% API661 API 614 + EIL 2016
API661
5 DMW Corporation Japan ONGC REVAMP BHS PLATFORM India 60 6 4 16097 ISO VG 32 11 1x100% API 614 + ONGC 2016
( With ASME U stamp)
ASME + MAKER STD
6 GEA REFRIGERATION Italy PETROFAC_PDO_YIBAL KHUFF Oman 110 7 8 16190 ISO VG 46 35 1x100% API 614+Shell 2016
( With ASME U stamp)
7 VA TECH WABAG LTD India SWRO PLANT, RIL JAMNAGAR, India 5 6 1 17028 ISO VG 46 3 2x100% ASME + MAKER STD API 614 + RIL 2017
8 DMW Corporation Japan HPCLPALAMPUR VADODARA PIPELINE India 50 5 3 17079 ISO VG 46 7 2x100% ASME + API 661 API 614 + EIL 2017
9 RuhrPumpen ( Pumps) Germany HPCL PALAMPUR VADODARA PIPELINE India 70 5 6 17085 ISO VG 46 18 2x100% ASME + API 661 API 614 + EIL 2017
10 Flowserve Pumps India BORL BINA Refinery - PMC - EIL India 35 5 3 17099 ISO VG 46 7.5 2x100% ASME + MAKER STD API 614 + EIL 2017
11 Kirloskar Ebara Pumps Ltd India HPCLRamanmandi Bhatinda Pipeline - L & T India 65 5 3 17105 ISO VG 46 12 2x100% ASME + API 661 API 614 2017
1 of 2
ENPRO INDUSTRIES PVT.LTD.
USER LIST FOR ENPRO MAKE AIR BLAST COOLER FOR LUBE OIL CONSOLES
Sr. No. Client End User (Project) Flow Press. Qty Enpro OIL Grade Heat Fan Cooler LOS Standard Supply
Name Country Name Country (LPM) (Bar g) W.O (Kw) Std Year
25 Flowserve Pumps India HPCL_VDPL Project India 30 5 12 181227 ISO VG 46 4 2x100% ASME + MAKER STD API 614+HPCL 2019
Saudi Saudi ASME + MAKER STD
26 Sulzer Saudi Pump Company Aramco_Yanbu EW Pipeline Project 55 6 2 181241 ISO VG 46 5 2x100% API 614+Aramco 2019
Arabia Arabia (With ASME U stamp)
CAIRN ENERGY_BHAGYAM OIL FIELD
27 Kirloskar Ebara Pumps Ltd India India 70 5 3 181260 ISO VG 46 13 2x100% ASME + MAKER STD API 614 2019
PACKAGE
ARAMCO_BERRI DEVELOPMENT ABU ALI Saudi ASME + MAKER STD
28 Sulzer Pumps UK 85 6 3 181265 ISO VG 46 20 3x50% API 614+Aramco 2019
FACILITY Arabia (With ASME U stamp)
Saudi ASME + MAKER STD
29 MAN ENERGY SOLUTIONS Germany ARAMCO_SHEDGUM PROJECT 125 44 1 191008 ISO VG 46 15 2x100% API 614+Aramco 2020
Arabia (With ASME U stamp)
Saudi ASME + MAKER STD
30 Sulzer Pumps UK ARAMCO_DAMMAM PROJECT 280 6 2 191072 ISO VG 46 101 3x50% API 614+Aramco 2020
Arabia (With ASME U stamp)
Saudi ASME + MAKER STD
31 Flowserve Pumps Italy ARAMCO_JAUYMAH PROJECT 150 6 2 191081 ISO VG 46 30 2x100% API 614+Aramco 2020
Arabia (With ASME U stamp)
Total No. of Systems 116 24-Jul-19
2 of 2
E-192_SVL_R00 ENPRO INDUSTRIES PVT. LTD.
ANNEXURE - I
Vendor List
Customer - Ruhrpumpen, India
1 Lube Oil Pump (Triple Screw type) Leistritz / Allweiler / Plenty Approved Location Yes
2 Pump Drive Motors (AC) TECO / WEG / ABB / Aramco Approved Approved Location Yes
5 Duplex Oil Filter Body: Enpro, Element: Hilco India / USA Item not covered in list
6 Oil Accumulator (Optional) Olaer / Equal India Item not covered in list
8 Pressure Safety Valve Dresser / Leser / Aramco Approved Approved Location Yes
9 Temp Control Valve (Pneumatic) Fisher / Dresser / Aramco Approved Approved Location Yes
11 Transmitter (PIT, DPIT, TIT) Emerson / Yokogawa / Honeywell Approved Location Yes
13 Temp Element with Thermowell Wika / Emerson International Item not covered in list
14 Level Gauge (Weld Pad type) Simco / Aramco Approved Approved Location Yes
15 Sight Flow Glass (Optional) Enpro Approved Domestic Supplier India Item not covered in list
18 Instrument Tube Fittings Swagelok / Hy-Lok / Aramco Approved Approved Location Yes
22 Instrument Cable & Cable Trays Aramco Approved Vendor Approved Location Yes
23 Gate, Globe & Check Valves Aramco Approved Vendor Approved Location Yes
26 Atmospheric Rundown Tank (Optional) Enpro India Item not covered in list
Note: Vendors mentioned in the Aramco AVL are NOT interested to quote for such small heat duty, So we took deviation to AVL for Cooler.
Page 1 of 1
Reference No.: E-192 (19-20)/CDE/01
Date: 13-May-2019; Rev00
Customer – Ruhrpumpen, India.
Project –: Aramco_Upgrade ABQAIQ Field Water Injection System_Saudi Arabia
Clarifications / Deviations
1. LO system follow guidelines of API 614 5th Ed & 32-SAMSS-013, Ch. 1 & 2. – Special Purpose System.
2. Triple Screw LO Pumps - API 676 3rd Ed with Throttle Bushing in lieu of mechanical seal as per
ARAMCO specs. Mechanical seal and API 682 seal are not considered
3. Air Cooler, Filter & Optional Accumulator designed as per ASME Sec VIII Div. 1 with U stamp.
4. Air fin cooler offered quantity is 1X & will have 2 x 100% fans (1-Working & 1-Standby) or 3 x 50% fans
(2-Working & 1-Standby). It will be Manufacturer's standard & will be of compact design, vertically
mounted (i.e. Horizontal Air Flow) on Lube oil skid. Air cooler will not follow any customer as well as
ARAMCO Specs like 32-SAMSS-011, API 661 and will not be NOT from ARAMCO Approved Vendor.
5. Oil outlet temp from cooler – shall be 60˚C based on 45˚C air design temp.
6. Temp Control Valve 3-way pneumatic type (TIC- Not in our scope.
7. Atmospheric Run-down tank (RDT) & Accumulator –Offered optionally since specs doesn’t specifically
calls for it. RP to inform its requirement.
8. Atmospheric Rundown tank (Optional) Sized for 3 min. Will be supplied loose. Piping between RDT and
LO header & RDT Mounting structure are NOT considered in Enpro scope.
9. Accumulator (Optional) - sized for 4 secs to avoid LL trip during pump changeover
10. Level Transmitter (LIT): GWR type and Level Gauge (LG) – Weld Pad type offered as per P&ID.
11. Transmitters – Output 4-20 mA HART type. Foundation Fieldbus transmitters are not considered.
12. Local control Station – for Motors (LO Pump and Air cooler) & Ele. Heater. It includes Start/Stop Push
buttons, Indicating lamp, selector switches.
13. Scope of supply, Instrumentation, MOC & piping material shall be as per Enpro attached P & ID.
14. Winterization like Heat tracing, Insulation, cladding, heating & acoustic enclosure, Personnel protection
(PPE) for LOC & its components or for Rundown Tank - are NOT considered
15. Pressure Control valve shall be self-actuated type & not pneumatic type
16. We have offered cable & cable trays and not instrument wire/cable and not metal conduits.
17. An LEL Gas Detector is not considered on oil reservoir. This is deviation to ARAMCO Clause 4.3.5.3 of
specs 32-SAMSS-013. As same is NOT a part of LOS.
18. Pressure Control Valve on Lube Oil Header – not considered since only required if Oil cooler is Shell &
tube type Cooler & not Air Cooler.
19. Interconnecting piping between LOC skid & RP Pump skid is NOT considered in Enpro scope.
20. Review attached vendor list- In Remark column compliance / deviation to received ARAMCO approved
vendor list is mentioned.
21. SS parts shall be Acid pickled & passivated and shall not be painted. CS parts shall be painted only.
22. Instrument Tags, Nameplate, O&M, all drawing & datasheet shall be in English language only.
Exclusions
All tenders and contracts for the perfomance of deliveries by us outside the Netherlands are governed by the ORGALIME
General Conditions for the supply of mechanical, electrical and electronic products (S2012) of March 2012. A copy of
these conditions is enclosed. Any other conditions are herewith explicitly rejected by us.
TDK BENEFITS
• Large hub available for larger shaft diameter
• With overload collars to avoid overload failure
• ���������������������
API standards
• �����������������������������
• �����������������������������������������
• Fully meets the requirements of API 610 / ISO 14691, can be supplied in accordance with API 671 / ISO 10441
• ������������������������������������������������������
TDK4-4 0.04 0.14 0.3 3600 24000 10 3.0 43.6 0.026 0.002 15.4 2 185
TDK4-6 0.063 0.2 0.4 3600 21000 10 4 49.3 0.028 0.004 19.4 2.5 215
TDK4-14 0.1 0.4 0.7 3600 19000 10 6 55.4 0.041 0.008 22.9 2.8 315
1
TDK4-22 0.2 0.63 1.5 3600 15500 10 9 66.3 0.038 0.018 15.0 3.4 290
TDK4-44 0.4 1.0 1.75 3600 14500 10 11 73.1 0.060 0.026 20.5 3.9 515
TDK4-112 1.0 2.0 3.1 3600 13000 10 16 81.7 0.095 0.049 25.2 4.0 700
TDK6-42 0.4 1 1.3 3600 20000 10 5 52.4 0.047 0.005 180 1.6 340
TDK6-66 0.63 2 2.7 3600 16500 10 8 61.4 0.151 0.013 200.8 2 510
TDK6-150 1.4 2.5 3.3 3600 14000 10 12 67.9 0.150 0.031 114.5 2.3 830
TDK6-210 2 5.4 7.2 3600 12000 10 17 81.4 0.217 0.057 157.9 2.6 1070
TDK6-370 3.55 8.6 11.5 3600 10500 10 29 96.6 0.478 0.129 227 2.9 1630
TDK6-470 4.5 9.8 13 3600 9500 25 37 102.0 0.472 0.203 203.3 3.5 1860
⅔
TDK6-840 8 19.5 26 3600 8000 25 61 120.2 0.894 0.483 198.1 3.6 2510
TDK6-1300 12.5 27.1 36.1 3600 7500 85 73 132.0 1.502 0.671 526.4 3.6 3220
TDK6-2100 20 36.1 48.1 1800 6800 85 103 142.7 1.517 1.150 435.6 3.8 4550
TDK6-2700 25 38.8 51.6 1800 6300 85 123 149.1 1.552 1.606 382.9 3.8 4860
TDK6-3300 31.5 61.7 82 1800 5800 210 166 164.3 2.622 2.580 533.3 4.8 6150
TDK6-4200 40 85.7 114 1800 5150 210 238 185.5 4.242 4.687 707.6 6 8070
TDK8-840 8 14.7 19.5 3600 9400 25 58 116.4 0.904 0.438 651.3 2 2240
TDK8-1700 16 35.9 47.8 3600 8000 85 63 121.5 2.614 0.504 1533 2.2 4030
TDK8-2700 25 47.4 63 1800 7500 85 88 133.4 3.069 0.862 1495 2.4 5930
TDK8-3300 31.5 55.4 73.7 1800 6500 85 126 151.5 3.909 1.597 1130 3 6380
TDK8-4200 40 92.5 123 1800 5500 85 197 174.4 5.365 3.484 1999 3.8 7240
TDK8-6600 63 124 165 1800 5200 210 235 187.4 9.109 4.677 ½ 3338 4.2 11350
TDK8-8400 80 171 228 1800 4750 210 316 207.2 9.043 7.329 8431 4.8 15380
TDK8-9011 100 191 254 1800 4400 410 372 212.5 15.45 10.01 6401 5.2 16090
TDK8-9015 140 300 400 1200 3900 410 538 245.2 20.38 18.49 6357 5.5 19330
TDK8-9021 200 337 448 - 3500 710 696 262.4 23.35 29.50 7386 6 23110
TDK8-9026 250 503 669 - 3200 710 1052 302.1 33.72 57.57 8478 7 27310
Factory-assembled flexible transmission unit
A
H
J
Tightening torque Tightening torque
(See table on page 2) (See table on page 2)
E F E
B
Electrically insulated
Limited end float by overload collars 2-3 mm Limited end float by bone shaft 0 mm
Design of overload protection Hub design with shrink connection for easy fit
2018-01
Global Proposal System 19.3.6
Appendices
Page 28 of 34
RUHRPUMPEN GROUP
GLOBAL TERMS AND CONDITIONS FOR SALE OF EQUIPMENT AND SERVICES
The following terms and conditions must be accepted as an integral part of any overall quotation/agreement/contract.
1) DEFINITIONS
A) “Equipment” means all pumps, operational spare parts, renewal parts or any other material (including tooling) offered by Ruhrpumpen under a
Quote or contract of Purchase.
B) “Purchaser” is the entity requesting the Equipment and/or Services via a Purchase Order.
C) “Seller” means the Ruhrpumpen (RP) entity within RP Group that accepts a purchase order for Equipment and Services. RP Group is a global
group of companies consisting of Ruhrpumpen GmbH, Ruhrpumpen, Inc., Ruhrpumpen S.A. de C.V., among others.
D) “Services” means work, direction of work, technical information or technical consulting/advice or other services furnished by Seller. Such
services may also include, but are not limited to, installation, testing, alignment, startup, operation, repair and maintenance of Equipment.
Services will be subject to the most recent version of Seller’s separate (i) Terms and Conditions for Service & Technical Support, and (ii) Rates for
Services & Technical Support.
A) The most recent quote issued by Seller shall supersede and replace all previous quotations and agreements.
B) Any quote issued by Seller shall be valid for 30 days unless otherwise stated. Prior to final acceptance, Seller reserves the right to notify
Purchaser and without penalty adjust the quoted price and/or delivery schedule or, when Seller deems appropriate withdraw quotation made for
Purchaser with no responsibility and do not accept any further orders related to the quote.
1) Seller’s quotations rely on the accuracy of Purchaser’s descriptions of operating conditions. If actual conditions prove to be different than
those specified in Purchaser’s description and the Equipment or Services suffer or are not adequate as a result, Purchaser shall be
responsible for the cost of all changes in the Equipment or additional Service required to accommodate the actual conditions. Alternatively,
Seller reserves the right to cancel Purchaser’s order, in which case Purchaser shall reimburse Seller for documented costs, expenses
incurred and performance executed prior to the date of cancellation.
C) When the Seller’s quotation is accepted by Purchaser, all the terms and conditions in this document shall become a part of the contract to
purchase. Any conflicting or additional terms contained in any document submitted by Purchaser shall have no effect unless agreed to, in writing,
by Seller. Anything to the contrary notwithstanding, these terms and conditions shall take precedence over any inconsistent provisions of
Purchaser’s Purchase Order and any other contract documents. Purchaser’s acceptance shall be evidenced by Purchaser’s signature, by
reference in the Purchase Order, or by Seller commencing work under its quotation or the Purchaser’s resulting Purchase Order.
D) No changes in terms or conditions in any contract or agreement shall be effective without a written change order, agreed to and signed by both
Seller and Purchaser.
E) All Purchase Orders are subject to written acceptance by Seller.
3) PRICES/TERMS OF PAYMENT
A) Regardless of any delivery date in any contract or purchase order, Seller´s quoted prices remain firm for twelve (12) months from the date of the
order. For shipments made more than twelve months from the date of the order, the price shall be increased at the time of shipment by 1.5% for each full
month or fraction thereof in excess of twelve months. Seller’s quoted prices do not include sales, use, excise or similar taxes.
1) The amount of any present or future sales, use, excise or other similar tax applicable to the sale or use of Equipment or Services related to a
Purchase Order shall be paid by Purchaser, or in lieu thereof, Purchaser shall provide Seller with a tax-exemption certificate acceptable to the
taxing authorities.
B) For Purchase Order below $80,000 USD or its equivalent in a different currency, Purchaser shall pay Seller at readiness to ship
C) For Purchase Orders in excess of $80,000 USD, Purchaser shall pay Seller by bank wire transfer, as follows:
D) Any unpaid amounts shall be subject to interest at the rate of two percent (2%) per month or the highest percentage allowed by law.
E) If after three months after any agreed payment milestone time between the parties any amount of the order price remains unpaid; Seller, at its sole
discretion, may choose to cancel the order and Purchaser shall be entitled to pay cancellation charges as stated in Clause 7 herein.
F) If any payment milestone is delayed due delay by Purchaser in accepting / delivering any kind of documentation; Seller, at its sole discretion, may
choose to apply interest at the rate of two percent (2%) per week of delay of pending payment or to cancel the order and Purchaser shall be entitled
to pay cancellation charges as stated in Clause 7 herein.
4) DELIVERY
A) Delivery shall be FCA or EXW (Incoterms 2010) determined at sole discretion of Seller, at Seller’s facility where the Equipment is shipped, unless
otherwise mutually agreed between Seller and Purchaser. Any alternate terms of delivery mutually agreed between the Parties shall be controlled
by the associated Incoterms 2010 definitions.
B) Shipping dates are based on Seller’s providing facility promptly receiving all necessary information from Purchaser. Delays in furnishing complete
information may result in dates of shipment being extended for a reasonable time and price increase based on conditions at Seller’s plant. Failure
by Purchaser to provide approvals of drawings (or similar requirements) within any contractually stated period shall automatically extend Seller’s
delivery date by at least a reasonable amount of time determined at the full discretion of Seller and also may result in a price increase.
Page 1 of 5
Form TU-1385 (Last revised May 14, 2018) Page 30 of 34
C) Any delay by Purchaser in making any payment will delay the shipping date by a reasonable period of time determined at the full discretion of
Seller. Such delays will be considered excused delays and no penalties nor liquidated damages for delayed delivery will be assessed as a result.
D) Any delay by Purchaser in accepting / delivering any kind of documentation will delay the shipping date by a like period of time. Such delays will be
considered excused delays and no penalties nor will liquidated damages for delayed delivery be assessed as a result. In such cases that progress
payments are agreed between the parties and the acceptance of documents has to be made after shipment, Purchaser has to accept or reject
documentation during the two weeks after shipment date. If Purchaser fails to accept or reject documentation in such period of time, it is understood
that documentation is accepted by Purchaser.
E) Seller shall not be liable for delivery delays due to causes beyond its reasonable control or due to acts of God. These causes include acts of
Purchaser, fires, labor disputes, boycotts, floods, epidemics, quarantine restrictions, war, insurrection, riots, civil or military authority, freight
embargoes, transportation shortages or delays, unusually severe weather or inability to obtain necessary labor, materials or manufacturing facilities
due to such causes. In the event of any such delay, the Seller shall provide timely notice of the delay to Purchaser and the date of delivery shall be
extended for a length of a reasonable period of time at the full discretion of Seller.
F) Delivery term established in Seller´s quotation shall commence the day after Seller has received and accepted Purchase Order from Purchaser
stating his acceptance to Seller´s terms and conditions.
G) In the event that Seller is delayed in performing any of its obligations under the Purchase Order and such delay is caused by acts of force majeure,
such delay will be excused and the period of such delay will be added to the time of delivery. Force majeure means any unforeseen occurrence that
is beyond the reasonable control of the Seller and which adversely affects the performance of its obligations under the Purchase Order and which is
unavoidable notwithstanding the reasonable care of the Seller, such as: acts of God, war, riots, civil insurrection, acts of the public enemy, fires,
floods, or earthquakes and acts of civil or military authority.
H) In the event that Seller, at its sole discretion, determines that payment from Purchaser is not certain; Seller may ask Purchaser for reasonable
security that in the opinion of Seller is necessary to insure payment. In the event that Purchaser does not provide such security, Seller may cancel
the contract of Purchase/Purchase Order without penalty and require the return of any Equipment or goods that have been delivered.
I) In the event the equipment is completed and ready for shipment and by Purchaser´s reasons the Equipment can´t be delivered, Seller, at its sole
discretion, may charge Purchaser for all storage costs caused from the notification of readiness to ship until the time Equipment is delivered. If after
three months after notification of readiness to ship equipment cannot be delivered, Seller, at its sole discretion, may cancel the order and Purchaser
shall be entitled to pay cancellation charges as stated in Clause 7 herein.
A) In the event of Seller’s unexcused, delayed delivery, Seller will pay Purchaser liquidated damages at a rate of 0.5% of the value of the as yet
undelivered Equipment, per week, up to a maximum of 1% of the value of the as yet undelivered Equipment. The agreed value of these liquidated
damages shall be Purchaser’s sole remedy for delayed delivery. Seller’s liability for, and Purchaser’s further claims for any other damages or costs
relating to delayed delivery are hereby excluded.
A) Title to Equipment shall remain with Seller until final payment is received by Seller. Risk of loss to the Equipment shall remain with Seller until the
notification from Seller to Purchaser stating the Equipment is ready for shipment.
7) CANCELLATION CHARGE
A) The Purchaser may, at its absolute discretion and without having any reason, terminate the contract of Purchase/Purchase Order
B) In whole or in part by giving written notice to the Seller. In the event of such termination, the Purchaser shall pay the Seller a Cancellation Charge
based on the schedule below:
In the event of a cancellation for Purchaser´s convenience it is expressly stated that the goods shall remain in full property of the Seller and no
delivery shall be furnished.
C) If Purchaser elects to temporarily suspend work under the contract of Purchase/Purchase Order, Purchaser shall notify Seller one week in advance
of the suspension date. The required notice must be in writing and include the anticipated suspension period.
1) If the suspension period is 120 days or less, Seller shall advise Purchaser of the required price and schedule adjustment. Such adjustments
shall be based on Seller’s reasonable efforts to reallocate manpower, material and equipment during the suspension period.
2) If the suspension period is 121 days or more, the suspension may, ate Seller´s option, be treated as a Cancellation and Purchaser shall pay
Cancellation Charges.
D) If the Seller finds that the financial condition of the Purchaser does not justify continuance of the Purchase Order, Seller may require full or partial
payment in advance or shall receive reimbursement per the schedule for Cancellation Charges.
E) In the event of bankruptcy or insolvency of Purchaser or in the event any such proceedings are voluntarily or involuntarily brought against the
Purchaser, Seller shall be entitled to cancel the Purchase Order at any time during the period allowed for filing claims against the estate and shall
be entitled to receive reimbursement per the schedule for Cancellation Charges.
8) WARRANTY
A) Seller warrants that the Equipment will be free of defects in material, workmanship and title, and that Services will be performed in a good and
workmanlike manner. The warranty period shall be twelve (12) months from date of installation or eighteen (18) months from the date of the
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notification from Seller to Purchaser stating the Equipment is ready for shipment, whichever comes first. In case of delay of 30 days in payment by
Buyer warranty period shall be eighteen (18) months from the date of the notification from Seller to Purchaser stating the Equipment is ready for
shipment.
B) This warranty for Equipment is conditioned upon the Equipment being received, unloaded, stored, handled, installed, tested and used in a proper
manner. The warranty shall not apply in the event the buyer partially or totally disassembles the Goods.
C) If any portion of the Equipment or Services fails to conform to the warranty during the warranty period, Seller shall be responsible for the repair or
replacement of Equipment at Seller´s plant, and for the returning transport of repaired or replacement Equipment only. Purchaser is responsible for
costs or damages which may be related to repair and replacement, such as, but not limited to, the costs of removal, lifting, moving, disassembly or
reassembly of (i) the products provided by Purchaser or (ii) any other goods, structures or Equipment at Purchaser’s site and for transportation to
Seller´s plant for repair.
D) The duties, liabilities and obligations of Seller do not extend to any repairs, adjustments, alterations, replacements or maintenance which may be
required as a result of normal wear and tear in the operation of the Equipment, or erosion or corrosion, or normal degradation in the performance of
the Equipment, or as a result of Purchaser’s failure to operate or maintain the Equipment in accordance with Seller’s recommendations or Seller’s
manuals and instructions or the failure to operate the Equipment within the operating specifications (including, but not limited to, type and identity of
fluid, temperature, and pressure) provided to Seller in the Purchase Order, or by reason of any cause outside the scope of Seller.
E) Where any Equipment has been repaired or replaced, the warranty period shall restart on any repair and/or replacement as if they were brand new
Equipment (maximum 12 months after restart). Where there has been inspection, removal, transport, dismantling and/or disassembly, re-installation
and re-testing of the Equipment, the warranty period shall be extended by any period(s) equal to the period(s) during which the Equipment have
been out of operation or their putting into operation has been delayed as a result of a defect to which this warranty applies.
F) Seller makes no other warranty or representation of any kind whatsoever, whether statutory, written, oral, express or implied and no other
warranties (including warranties for a particular purpose or merchantability or any implied warranties or any warranties of custom and usage) shall
apply.
G) Seller reserves the right to withhold all warranty remedies for Equipment and Services until all payments have been made in accordance with the
contract terms of payment.
H) This warranty shall be invalidated if the Equipment is modified, repaired, or otherwise interfered with, without the Seller's prior written consent.
I) Warranty for peripheral equipment is limited to the manufacturer´s warranty policy.
9) LIMITATIONS OF LIABILITY
A) Seller’s total liability to Purchaser for all claims of any kind, whether based on contract, tort (including negligence), strict liability, or any loss or
damage arising out of, connected with, or resulting from the performance or breach of the Purchase Order shall in no event exceed one times (1x)
the total price of the Equipment and/or Services associated with the claim.. Seller’s obligation to indemnify and reimburse Purchaser shall be
proportionately reduced to the extent any such claims, damages and liabilities are the result of the joint or concurrent gross negligence of Purchaser
or Purchaser’s employees or agents
B) In no event, whether based on contract, tort (including negligence or gross negligence), strict liability, or any loss or damage arising out of,
connected with, or resulting from the performance or breach of the Purchase Order, whether arising before or after completion of Seller’s or
Purchaser’s obligations under the Purchase Order, shall Seller or Purchaser be liable to the other for losses or damages caused by reason of loss
of use, revenue or profits or cost of capital or special, incidental, consequential or penal damages of any nature.
C) In all cases where Purchaser’s claim, whether based upon contract, tort (including negligence), strict liability or otherwise, involves nonconforming
Equipment or Services or damage resulting there from, Purchaser’s exclusive remedies and Seller’s sole liabilities shall be those specifically
provided by Seller’s warranty. Any claims by Purchaser must be submitted to Seller in writing during the warranty period.
D) The statute of limitations for purposes of bringing any actions under the contract of Purchase shall be one (1) year from the date the cause of action
accrued.
A) All documentation belonging to Seller’s offer, including drawings, sketches, weights, dimensions and pricing, are preliminary and are not binding
until marked as final by Seller. Seller reserves full ownership and copyrights for all information, drawings and other documentation sent with any
correspondence, offer or agreement.
B) Drawings, plans, illustrations, manuals and specifications shall only be required to be furnished as specifically identified and required in writing in
the Purchase Order. It is understood and agreed that Seller’s obligation to provide any drawings or calculations pursuant to a Purchase Order will
mean only outline and general configuration drawings as needed for system design and installation, unless the requirement for supply of a
particular drawing is specified and agreed to in the Purchase Order. Further, it is expressly agreed that no detailed engineering, manufacturing or
assembly drawings of any equipment designed manufactured and or supplied pursuant to this contract, and no design, manufacturing or assembly
calculations or software or processes that are created or revised pursuant to Seller’s performance of the Purchase Order, will become the property
of, or ever be required to be delivered to Purchaser or any subsequent titleholder, and any or same are ever submitted or transmitted by Seller, they
shall be immediately returned by Purchaser or subsequent titleholder without duplication or other inspection.
C) Notwithstanding anything to the contrary, Seller will retain ownership to its own pre-existing intellectual property rights, and Seller hereby grants
Purchaser the royalty free right and license to import, use and sell the Equipment purchased. No work performed by Seller shall be considered
work for hire for invention or copyright purposes.
A) Purchaser agrees and acknowledges that the transaction that he is entering along with Seller is completely confidential and Purchaser shall not
disclose any information or details regarding to this Order. As well, Purchaser agrees that he (a) will keep the all information regarding to the Order
as confidential and (b) without limiting the foregoing, will not disclose said information to any person (including current or prospective financing
sources) except with the specific prior written consent of Seller. It is understood that Purchaser may disclose the information received only to its
representatives, who are informed by Purchaser of the confidential nature of the information regarding to the Order and the obligations of this
Purchase Order. Purchaser and its Representatives will not use any of the said information for any reason or purpose other than to evaluate,
negotiate and, effect and conclude the Order. Purchaser will enforce the terms of this Agreement as to its Representatives and will take such
action, legal or otherwise, necessary to cause them to comply with this Agreement and thereby prevent their disclosure of the information received
(including all action PURCHASER would take to protect its own trade secrets and confidential information), except as permitted by this Agreement.
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B) The Purchaser will protect the information related to the Order, including the Order itself, from unauthorized use or disclosure to third parties with at
least the same degree of care (but no less than a reasonable degree of care) as it applies to its own confidential information.
C) Purchaser will not reverse engineer, analyze, decompile, disassemble or otherwise attempt to derive the source code, techniques, processes,
algorithms, know-how or other information from the delivered equipment of the Seller or permit or induce the foregoing or cause a third party to
analyze, decompile or reverse engineer any confidential information for any purpose (collectively, "Reverse Engineering"). Any information supplied
to or obtained by Purchaser under this section is confidential information of the Seller and may only be used by Purchaser for the purpose
described in the order documents and will not be disclosed to any third party or used to create anything which is substantially similar to the
expression of the Seller´s Equipment.
D) Notwithstanding anything to the contrary, Seller shall be permitted to disclose the existence of this Purchase Order and other necessary pertinent
details, as Seller deems fit, to third-parties for the purpose of securing future work without obtaining Purchaser's consent.
Seller may complete the Equipment through any parent, subsidiary or wholly owned affiliate companies of the Seller, at any location, without the
necessity of prior permission or consent. Unless mutually agreed otherwise in advance, Purchaser accepts Seller’s scope of supply, including country of
origin and manufacture, including any RP Group plants.
A) Except as provided above, neither Purchaser nor Seller may assign, subcontract or transfer any rights under this quotation or resulting Purchase
Order without a prior, written authorization signed by both Purchaser and Seller. .
13) SEVERABILITY
A) If any provision, phrase or clause within the contract of Purchase is deemed to be void, invalid or inoperative for any reason, that provision, phrase
or clause shall be deemed modified to the extent necessary to make it valid and operative. If such provision, phrase or clause cannot be so
modified, it shall be deemed severed from the contract of Purchase and the remaining provisions, phrases and clauses shall remain in full force and
effect as if the agreement had been signed with the void, invalid or inoperative portions so modified or eliminated.
14) ARBITRATION
A) Any dispute, controversy, or difference arising from or in relation to this contract or performance thereof, shall be litigated in the court of law in the
jurisdiction where Seller is located. Purchaser hereby agrees that such court has competent jurisdiction over it and hereby waives its right to
subsequently contest or object to said court’s jurisdiction. Parties agree that, where permitted by law, such dispute shall be decided by a judge.
B) Notwthstanding subpart 14(A) above, if both Parties agree in writing, then all disputes, controversies or differences which may arise between the
Seller and Purchaser, out of or in relation to or in connection with the contract of Purchase or Purchase Order, shall be finally settled by binding
arbitration. If the Seller is Ruhrpumpen, Inc., the arbitration will be held in Tulsa, Oklahoma. If the Seller is Ruhrpumpen GmbH, the site of the
arbitration will be in Dortmund, Germany. In either location if the seller is Ruhrpumpen, S.A. de C.V. or Ruhrpumpen Argentina, S.A. the site of the
arbitration will be Monterrey, Mexico. If the Seller is Ruhrpumpen do Brasil Industria e Comercio de Bombas Hidraulicas Ltda., arbitration will be
held in Sao Paulo, Brazil. If Seller is any other company of the Ruhrpumpen Group, arbitration shall be held in Tulsa, Oklahoma, the arbitration
proceedings shall be conducted in English and in accordance with the commercial Arbitration Rules of the International Chamber of Commerce
(“ICC”).
C) The arbitration shall be conducted by a panel of three (3) arbitrators, with one (1) arbitrator being selected by the Purchaser, one (1) arbitrator being
selected by the Seller and the third being selected by the other two arbitrators. Responsibility for payment of the costs of arbitration, excepting
counsel fees, shall be included in the arbitration award.
D) Neither Seller nor Purchaser shall take any action nor steps which will hinder, delay or otherwise interfere with the commencement of, or
proceedings in arbitration.
E) Notwithstanding the foregoing or anything to the contrary, in the event of any litigation arising from breach of this agreement, or the services or
goods provided under this agreement, the prevailing party shall be entitled to recover from the non-prevailing party all reasonable costs incurred
including staff time, court costs, attorney’s fees, and all other related expenses incurred in such litigation.
A) Except as specifically noted otherwise in these terms and conditions, the applicable laws concerning the contract of Purchase shall be determined
as follows:
1) If Seller’s point of FCA or EXW delivery (per INCOTERMS 2010) and Purchaser’s installation location are in the same country, the laws of that
country shall apply.
2) If Seller’s point of FCA or EXW delivery (per INCOTERMS 2010) and Purchaser’s installation location are in different countries, the laws of the
local arbitration or litigation stated in 14, shall apply.
16) Miscellaneous:
A) RUHRPUMPEN’s obligation to fulfill this Agreement is subject to the provision that the fulfillment is not prevented by any impediments arising out of
national and international foreign trade and customs requirements or any embargos or other sanctions
B) Parties warrants that it will comply with all applicable laws in respect of the activities contemplated by this Purchase Order, including, without
limitation, laws and regulations relating to taxation, exchange controls, and customs requirements, as well as with any anti-corruption, antitrust, anti-
money laundering or other criminal law, rule or regulation applicable to the Parties.
A) The contract of Purchase, consisting of these global purchase terms and conditions, Seller’s quotation and Purchaser’s Order, if accepted in writing
by Seller, constitutes the entire agreement between Purchaser and Seller. All other provisions and collateral agreements (including letters of intent
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or Purchase Orders or Terms and Conditions issued by Purchaser), representations, warranties and promises are superseded by the contract of
Purchase.
B) Any understanding, promise, representation, warranty or condition not incorporated into the contract of Purchase shall not be binding on either
party.
C) The conclusion of a contract by accepting this offer is subject to the condition precedent that all necessary approvals and licenses will be granted
by the competent authorities.
D) If after the acceptance of the Purchase Order by Seller, the Buyer is for any reason included on a sanctions list by competent authorities, Seller at
its sole discretion could terminate the Purchase Order and Buyer shall pay cancellation charges as set herein.
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