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PURPOSE:
This Directive defines the minimum requirements for the qualification and certification of personnel involved
in Non-Destructive Testing (NDT).
This Directive constitutes a company "Written Practice" as defined in NAS 410 & EN 4179 "Qualification
and Certification of Personnel for Non-Destructive Testing".
SCOPE:
These requirements include training, experience and examinations for personnel performing NDT for and
behalf of Airbus.
<SUMMARY_END>
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Qualification and Certification of A1083
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Table of Contents
1 Introduction ..........................................................................................................................5
2 Applicability ..........................................................................................................................6
2.1 Implementation ....................................................................................................................6
2.2 Methods/Techniques ............................................................................................................6
2.3 Responsible Level 3 .............................................................................................................7
2.3.1 Roles & Responsibilities ..................................................................................................7
2.4 NANDTB Approved Outside Agency ....................................................................................8
3 Definitions ............................................................................................................................9
3.1 Certification ..........................................................................................................................9
3.2 Qualification .........................................................................................................................9
3.3 Direct Readout Instrument ...................................................................................................9
3.4 Item……...............................................................................................................................9
3.5 Closed Book Examination ....................................................................................................9
3.6 Cognizant Engineering Organization ....................................................................................9
3.7 Direct Observation ...............................................................................................................9
3.8 Documented ......................................................................................................................10
3.9 Employer............................................................................................................................10
3.10 Evaluation ..........................................................................................................................10
3.11 Examination .......................................................................................................................10
3.12 Examiner............................................................................................................................10
3.13 Experience .........................................................................................................................10
3.14 Formal Training ..................................................................................................................10
3.15 General Examination..........................................................................................................11
3.16 Indication ...........................................................................................................................11
3.17 Instructor ............................................................................................................................11
3.18 Interpretation ......................................................................................................................11
3.19 Method ...............................................................................................................................11
3.20 National Aerospace NDT Board .........................................................................................11
3.21 On-the-Job Training ...........................................................................................................11
3.22 Open Book Examination ....................................................................................................11
3.23 Operating Approval ............................................................................................................12
3.24 Outside Agency..................................................................................................................12
3.25 Practical Examination.........................................................................................................12
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3.26 Prime Contractor ................................................................................................................12
3.27 Procedure ..........................................................................................................................12
3.28 Specific Examination ..........................................................................................................12
3.29 Sub-Contractor...................................................................................................................12
3.30 Technique ..........................................................................................................................13
3.31 Test Sample .......................................................................................................................13
3.32 Work Instruction .................................................................................................................13
3.33 Written……… .....................................................................................................................13
3.34 Written Practice..................................................................................................................13
3.35 Responsible Level 3 ...........................................................................................................13
4 Requirements for Levels of Qualification and Certification .................................................15
4.1 Levels of Qualification ........................................................................................................15
4.2 Requirements for Qualification ...........................................................................................15
4.2.1 Trainee ..........................................................................................................................15
4.3 NDT Level 1 "Limited" ........................................................................................................16
4.4 NDT Level 1 .......................................................................................................................16
4.5 NDT Level 2 .......................................................................................................................16
4.6 NDT Level 3 .......................................................................................................................17
4.7 Instructors ..........................................................................................................................17
4.8 Auditors..............................................................................................................................17
5 Education Training and Experience Requirements for Initial Qualification ..........................18
5.1 NDT Levels 1 and 2 ...........................................................................................................18
5.2 Training Programmes.........................................................................................................18
5.2.1 Training Outlines ...........................................................................................................19
5.3 Qualification Examinations .................................................................................................19
5.4 Visual Acuity Examination - all Levels ................................................................................20
5.4.1 Near Visual Acuity .........................................................................................................20
5.4.2 Colour Contrast Differentiation ......................................................................................21
5.5 Route to Qualification for Levels 1 and 2 ............................................................................21
5.5.1 General Examination (Written) Levels 1 and 2...............................................................21
5.5.2 Specific Examination (Written) Levels 1 and 2 ...............................................................22
5.5.3 Practical Examination Level 1 ........................................................................................22
5.5.4 Practical Examination Level 2 ........................................................................................22
5.6 Route to Qualification for Level 3 .......................................................................................23
5.6.1 Basic Examination (Written) Level 3 ..............................................................................23
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5.6.2 General Examination (Written) Level 3 ..........................................................................23
5.6.3 Specific Examination Level 3 .........................................................................................23
5.6.4 Practical Examination Level 3 ........................................................................................24
5.6.5 Experience Times Level 3 .............................................................................................24
5.7 Administration of Examinations ..........................................................................................24
5.8 Administration by an Approved Outside Agency.................................................................25
5.9 Grading of Examinations ....................................................................................................25
5.9.1 Re-Examination .............................................................................................................25
5.10 Certification ........................................................................................................................26
5.10.1 Certification of Level 1 Limited, Levels 1, 2 & 3 Personnel ............................................26
5.11 Records .............................................................................................................................26
6 Re- Certification of Personnel ............................................................................................27
6.1 Re- Certification of Level 1 "Limited", Level 1 and Level 2 Personnel .................................27
6.2 Re- Certification of Level 3 Personnel ................................................................................27
6.2.1 Level 3 ..........................................................................................................................27
7 Loss & Re-Instatement of Certification ...............................................................................28
7.1 Loss of Certification ...........................................................................................................28
7.2 Re-Instatement of Certification ...........................................................................................28
8 Reference Document .........................................................................................................29
9 Glossary.............................................................................................................................29
Appendix A. NDT Qualification - Initial Training Hours and Experience ......................................30
Appendix B. NDT Syllabi ............................................................................................................32
Appendix C. Credit System for Re-Approval of Level 3 NDT Personnel ......................................43
Appendix D. Test of Visual Acuity According to A1083 ...............................................................45
Contributors……… ........................................................................................................................46
Record of Revisions ......................................................................................................................46
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1 Introduction
This Directive describes:
− the policy establishes the framework for the control and administration of NDT
training, qualification, examination and certification of personnel engaged in NDT,
− the responsibilities for each level of certification in determining the acceptability of
materials or items in accordance with the applicable codes, standards, specifications
and procedures,
− a scheme that meets the requirements of Airbus, the requirements of the National
Airworthiness Authorities NAS 410 & EN 4179,
− where "Local" Airworthiness Authorities request additional requirements they shall be
met and adhered to as required.
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2 Applicability
The intention of this Directive is to standardise the training and certification of NDT personnel
throughout Airbus and any subcontractor of Airbus where NDT is required.
2.1 Implementation
This Directive is based on the latest edition of NAS 410 and the equivalent version of EN 4179
which merges the NDT approval requirements of NAS 410 and EN 4179.
2.2 Methods/Techniques
The main NDT methods covered by this Directive are:
− Liquid Penetrant Inspection (PT)
− Fluorescent - Post-Emulsified, Pre-Emulsified (Water Washable), Solvent Removable
− Magnetic Particle Inspection (MT)
− Fluorescent - Continuous Wet, Residual
− Radiographic Testing (RT)
− Conventional & Filmless Radiography
− Ultrasonic Testing (UT)
− Contact, Immersion & Bond Testing
− Eddy Current Testing (ET)
− High & Low Frequency - Phase & Impedance - Rotary & Surface, Conductivity
− Thermography Testing (IRT)
− Transient Thermography, Lockin Thermography
This list is not exhaustive. Other methods may be added when the certification rules have
been formulated.
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The Responsible Level 3 shall ensure that all NDT training programmes and associated
examination procedures are controlled by the local NANDTB where one exists and meet the
requirements of this directive.
When the Responsible Level 3 is not qualified in all NDT methods used by the employer, those
methods shall be covered by an additional certified level 3 person.
The Responsible Level 3 may delegate duties to other Level 3 personnel; this delegation shall
be in writing by the Responsible Level 3.
(*)
Working department refers to a department whose "primary" function is NDT.
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The NDT Instructors/Examiners shall have full knowledge of the Written Instructions, codes,
specifications and standards utilised by the employer (see Reference Document listed in
Chapter 8).
• The individual shall also be knowledgeable in the materials, components and product
technology and techniques utilised by the employer.
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3 Definitions
(See NAS 410/EN 4179 for a list of common definitions not listed below).
3.1 Certification
A written statement from the employer that an individual has met the applicable requirements
of this directive.
3.2 Qualification
The proven ability of NDT personnel to meet the requirements of a given specification in terms
of physical requirements, training, knowledge and experience necessary to perform the
applicable NDT method.
3.4 Item……
Item is used to include a part, sub-assembly, assembly, constituent assembly, component or
piece of equipment.
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3.8 Documented
Condition of being recorded in written or electronic form.
3.9 Employer
Government, prime contractor, sub-contractor, supplier, or outside agency employing or
contracting the services of one or more individuals who perform NDT.
3.10 Evaluation
Review following interpretation of the indications noted during an NDT inspection to determine
whether the indications meet specified acceptance criteria or to determine the significance of
the indication.
3.11 Examination
Formal, controlled, documented testing conducted in accordance with a documented written
practice to verify a candidate's visual capability, skill or knowledge of an NDT method.
3.12 Examiner
Level 3 certified to this standard and designated by the Responsible Level 3 or NANDTB to
administer all or part of the qualification and certification process, excluding vision
examinations, in the NDT method(s) in which the Examiner is certified.
3.13 Experience
Actual performance of an NDT method conducted in the work environment resulting in the
acquisition of knowledge and skill.
Note: This does not include formal classroom training, but may include laboratory and on-the-
job training as defined by the employer's written practice.
Note: Formal training may be a mix of classroom, practical and programmed self-instruction
as approved by the Responsible Level 3, Examiner or NANDTB.
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3.16 Indication
Response or evidence of a condition resulting from an NDT inspection that requires
interpretation to determine its significance.
3.17 Instructor
Individual designated or approved by the Responsible Level 3 or NANDTB to provide training
for NDT personnel.
3.18 Interpretation
Determination of whether indications are relevant or non-relevant.
3.19 Method
One of the disciplines of non-destructive testing (e.g. ultrasonic, radiography, etc.) within which
different techniques may exist.
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Note: Such authorization can be dependent on the employer having provided job or task-
specific training.
Note: Questions and answers need not be written, but a checklist must be used and
observations and results must be documented.
3.27 Procedure
Written general "how to" instruction for conducting a given process.
Note: Procedures are then used to develop work instructions, as defined in 3.32.
3.29 Sub-Contractor
Organization responsible to the prime contractor for the manufacture or maintenance of
aerospace products.
Note: For the purposes of this standard, this includes suppliers and processors.
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3.30 Technique
Category within a method, for example, ultrasonic immersion testing or ultrasonic testing of
composites.
Note: Specific techniques within a method are defined by the employer or NANDTB.
Example: Test samples can refer to actual hardware, fabricated test parts, or, when
applicable, images of actual hardware such as radiographs.
Note: These are sometimes referred to in the industry as "technique sheets" or "data cards".
Such work instructions are based on procedures defined in 3.27.
3.33 Written………
Retrievable electronic or hard copy.
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Health
• Near Visual Acuity
• Colour Contrast differentiation
Note: When a NANDTB is
not used, the
Responsible Level 3
shall be responsible Experience Hours
for the implementation
of EN4179/NAS 410
and A1083
Training
Documented training hours at
a NANDTB Approved training
school
Examinations
At a NANDTB Approved
examination centre iaw EN4179
Recomendation for
Certification
by the Responsible Level 3
Company Certication
Awarded by
Quality Organisation
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4.2.1 Trainee
A trainee is an individual who is participating in a training program for an NDT method and is
not approved.
Trainees shall:
− obtain work experience under the direct observation * of a Level 2 or Level 3 in the
same method,
− not make accept or reject decisions,
− not independently conduct tests,
− not independently perform any other NDT function.
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The number of training hours, experience hours, number of examination questions and the
length and validity of the approval (not to exceed the limits in clause 6.1) shall be established
for Level 1 "Limited" personnel based on a documented case-by-case assessment of the
specific testing needs by the Level 3 in the method.
In no case shall the training hours and number of examination questions be less than 25% of
the minimum required for Level 1 in the applicable method. Experience hours shall be not less
than 10% of those required for Level 1 in the applicable method.
The case-by-case justification for using Level 1 "Limited", the "employers" approval, the training
and experience hours, the number of examination questions, the specific NDT test to be
performed and the specific hardware to be tested shall be documented in the employee's records.
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4.7 Instructors
• Instructors shall have the skills and knowledge to plan organize and present classroom
instruction, practical exercises or on-the-job training in accordance with approved course
outlines. Instructors shall be designated by the NANDTB where one exists, the
Responsible Level 3 or his/her delegate or by the outside agency responsible for training.
• Training centres shall provide to the NANDTB where one exists, the Responsible Level 3
or his/her delegate a list of the Instructors including their qualification, certification and
expiry date.
4.8 Auditors
The audit personnel performing external supplier technical NDT audits, surveys or assessments.
Auditors shall have the education, training and knowledge equivalent to that of a certified level
2 minimum NDT person to understand the process and procedures utilized in application of
NDT methods.
The individual shall be familiar with the applicable codes, standards, and other contractual
documents that control the applicable method(s).
To gain the required skills the person shall as a minimum attended a level 2 training course for
each NDT method they will be required to perform audits for.
They will be required to show successful completion of the training course for each NDT
method they will be required to perform audits for.
The auditor shall be qualified to the employer's scheme for Special Process auditor. The
Qualification of the auditor shall be documented and shall be countersigned by the
Responsible Level 3 or his/her delegate.
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If an outside agency or NANDTB is used to provide training, the Responsible Level 3 shall
verify that the training meets the employer's requirements.
Training obtained from a previous employer that is documented and verified may be
acceptable, however documented refresher training shall be provided.
The extent and content of such training shall be determined by the Responsible Level 3 or
his/her delegate approved in the method for which training is required.
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For NDT personnel operating under UK jurisdiction, near vision acuity shall be assessed using
the "Tumbling E" chart accessed via the BINDT web site:
Note 1: When vision correction is necessary to pass the visual acuity examination, vision
correction shall be worn during all testing/inspections.
Note 2: When the company requires that personnel shall wear eye protection (corrective or un
corrective) during normal working, this eyewear shall be worn when the vision acuity
test is being performed.
Note 3: Where a candidate fails the visual acuity test, certification shall be suspended as section
7.1 or the "trainee" shall not be eligible for certification.
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Where a colour perception deficiency is indicated (by misreading 4 or more of the 24 plates)
during the Ishihara 24 Plate test a further "trade test" shall be conducted to ascertain whether
the detected colour perception deficiency affects the individual's ability to perform the
particular NDT method.
This "trade test" shall be documented and the record of the test made available to Airbus
representative upon request.
Where a colour perception deficiency is indicated, the candidate may be restricted (e.g. a
candidate for UT may use monochromatic UT devices but not devices with coloured gates or
coloured "C-Scans").
The minimum number of questions for each method shall be in accordance with Appendix A.
Possession of a current EN 473 or ISO 9712 NDT Qualification issued by a NANDTB at the
appropriate level satisfies the general examination requirement.
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Where a demonstration of radiation safety is required by the specific countries Health & Safety
system, personnel seeking approval in radiography shall sit a common radiation safety specific
theory examination.
The examination shall be "open book" and have a "multi-choice" or "true/false" nature. Where
specifications are provided for reference during the examination, candidates shall demonstrate
an understanding of the material and not quote the location of the information.
The minimum number of questions for each method shall be in accordance with Appendix A.
At least two test samples of differing configurations shall be processed for each method.
The test samples shall be representative of the products to be encountered by the candidate in
the performance of his/her duties with the employer.
The checklist shall address proficiency in the use and standardization of the equipment and
materials, adherence to procedural details and the documentation of the results.
If the candidate is to accept products, the checklist shall also include proficiency in the
interpretation and evaluation of indications and the NDT results shall be documented by the
candidate.
At least two test samples of differing configurations shall be inspected, evaluated and the
results interpreted for each method. The candidate shall document the NDT results.
The test samples shall be representative of the products to be encountered by the candidate in
the performance of his/her duties with the employer.
The checklist shall include proficiency in the use and standardisation of equipment and
materials, adherence to procedural details, the accuracy and completeness of interpretation
and evaluation of indications.
The candidate shall prepare a written instruction in the method under examination, for use on
a sample provided by the NDT Examiner.
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The examination shall be closed book and of a "multi-choice" nature and will take the following
format:
Basic Examination Level 3
a) Ten (10) questions relating to, NAS 410, EN 4179 and/or this directive
and its administration
b) Twenty (20) questions relating to applicable materials, fabrication and
product technology
c) Twenty (20) questions of a Level 2 standard relating to the main NDT
Methods in use by the employer
Note: Personnel holding a current ASNT (American Society for Non-Destructive Testing) or
ISO9712 NDT, qualification in the method may at the discretion of the Responsible
Level 3 or his/her delegate be exempt parts, b, c and be awarded 80% for the purpose
of Grading.
Personnel holding a current, NDT qualification in the method issued by NANDTB may at
the discretion of the Responsible Level 3 or his/her delegate be exempt parts, a, b, c
and be awarded 80% for the purpose of Grading.
Note: Personnel holding a current ASNT (American Society for Non-Destructive Testing) or
ISO9712 NDT, qualification in the method may at the discretion of the Responsible
Level 3 or his/her delegate be exempt from the General Examination and be awarded
80% for the purpose of Grading.
Personnel holding a current, NDT qualification in the method issued by a NANDTB may
at the discretion of the Responsible Level 3 or his/her delegate be exempt from the
General Examination and be awarded 80% for the purpose of Grading.
The Examination shall be "Open Book" and of a Written, "Multi-Choice" or "True/False" nature.
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When the candidate's duties will include inspection or evaluation of products, then proficiency
in performance of such tasks shall be demonstrated to the requirements of Level 2 in
accordance with 5.5.4.
A checklist shall be developed (see also § 5.5.3) to assure the practical and technical
adequacy of the procedures prepared by the candidate and when applicable, the adequacy of
the interpretation and evaluation of indications.
The administration and grading of all other examinations shall be the responsibility of the
Responsible Level 3 or his/her delegate or the applicable NANDTB for the method for which
the examinations are given.
The NANDTB or the Responsible Level 3 responsible may delegate in writing the
administration and grading of all examinations using multiple choice or true/false type
questions and the practical examinations to an NDT Examiner.
Responses to essay questions must be evaluated by the NANDTB or the Responsible Level 3
to verify the candidate's adequate understanding of the subject matter.
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In all cases, the ultimate responsibility for compliance with this procedure shall remain with the
employer.
The marking guide should be in the form of a list of competencies to be demonstrated with a
mark allocated to each.
The candidate for Approval shall achieve a minimum grade of 70% on the General and
Specific Examinations.
The candidate shall detect all discontinuities and conditions specified by the examination
centre, the NANDTB, the Responsible Level 3 or his/her delegate and achieve a minimum
grade of 70% in the remainder of the practical examination.
The candidate shall have an average score of no less than 80% in order to be eligible for
Approval/Certification.
All examination scores shall be of equal weight in determining the average score.
Where an Approved Outside Agency is used, they shall use the appropriate, approved
marking guide and issue a Notice of Results for each candidate satisfying the above
requirements.
5.9.1 Re-Examination
Any candidate failing to attain the required grades shall receive suitable additional
documented training prior to re-examination in the failed aspects.
Candidates need only re-sit the sections of the examination in which they failed. A section is
defined as the Basic, General, Specific or the Practical Examination.
The re-examination shall not use the same examination paper or specimens that were used in
the initial examination. The written examination shall contain a minimum of 25% new
questions.
If failed elements are not subject to re-examination within 12 months of the original
examination the complete set of Qualification Examinations shall be retaken.
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5.10 Certification
Certification of all Levels of personnel to conduct or control NDT is based on demonstration of
satisfactory qualifications in accordance with this directive.
Note: Where a demonstration of radiation safety is required by the specific countries Health &
Safety system, personnel seeking approval in radiography shall take a common radiation
safety specific theory examination.
5.11 Records
Records of/Certification shall be maintained for personnel for 6 years following cessation of
employment. This requirement is applicable to all NDT personnel working to this directive.
Such records shall be made available to representatives of Airbus for audit purposes.
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Level 1 and Level 2 personnel shall be re-certified at intervals not to exceed five years.
Practical and specific examinations equivalent to those required for initial qualification shall be
administered for Level 1 "Limited, Level 1 and Level 2.
Certifiaction is considered to expire at the end of the corresponding month in which the
certification began.
6.2.1 Level 3
Level 3 personnel shall be re- certified at intervals not to exceed five years in accordance with
the credit system detailed in Appendix C or, where insufficient credit is held by Airbus specific
and practical examination equivalent to initial examination.
Where an NANDTB exists -Application for Re-Qualification shall be made by the Responsible
level 3 or his/her delegate to an Accredited Outside Agency.
If equipment operation or accepting items is required as part of the Level 3's duties, a full
practical examination equivalent to Level 2 is required.
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Certification shall:
− expire when employment is terminated or when the certification interval has lapsed
with no re-certification issued,
− be suspended when the visual acuity examination is overdue, the individual does not
perform in the method approved for at least 12 months or when the individual's
performance is found to be deficient in any manner,
− be deemed revoked when an individual does not perform in the method for at least 24
consecutive months or when the individual's conduct is found to be unethical or
incompetent.
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8 Reference Document
Doc Reference Title
9 Glossary
Always refer to LEXINET
ASNT American Society for Non-Destructive Testing
NANDTB National Aerospace NDT Board
NDT Non-Destructive Testing
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PENETRANT
FLAW 16 16 32 130 270 400 40 40 30 30 N/A
DETECTION
MAGNETIC
FLAW 16 16 32 130 400 530 40 40 30 30 N/A
DETECTION
EDDY
40 40 80 400 1200 1600 40 40 30 30 N/A
CURRENT
ULTRASONICS 40 40 80 400 1200 1600 40 40 30 30 N/A
RADIOGRAPHY 40 40 80 400 1200 1600 40 40 30 30 15
Thermographty
20 40 60 200 600 800 40 40 30 30 N/A
testing (IRT)
Notes: (a) The Level 2 specific examination shall include a minimum of 5 questions relating to
product technology.
(b) The time allowed is 2 minutes per question and 5 minutes per calculation.
(c) The above NDT methods are further defined as having separate techniques within
each method (see 2.2). Each technique requires experience greater than or equal
to 10% of the required minimum experience hours listed for each method.
Certification in method may be restricted to specific techniques. Personnel
certification records shall list all techniques within each method for which approval
is issued. Evidence of accumulated experience in each technique shall be
maintained by candidates and reviewed for approval by the responsible Level 3
prior to examination.
*
Experience in multiple methods may be accumulated simultaneously. Experience in method must be at
least half this time when remaining time is in other NDT methods when approved by the NANDTB, the
Responsible Level 3 or his/her delegate.
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CONDITION REQUIREMENTS
Condition A Level 1
Level 1 Limited
In no case shall the training hours (classroom) and number of examination questions be less
than 25% of the minimum required for Level 1 in the applicable method. Experience hours
shall be not less than 10% of those required for Level 1 in the applicable method.
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The test methods included within this Appendix detail the syllabi to be covered to satisfy the
training and approval requirements of all methods.
Operators performing these tests are to be trained by an NDT Instructor and examined by a
NDT Examiner against each respective syllabus.
Unless otherwise stated, the syllabi in regular case apply to Levels 1 and 2 and those in italics
apply to Level 2 only.
The training content shall refer to the requirements included in this directive and shall be
compliant with all applicable regulations concerning NDT personnel qualification and
approval/certification, e.g.
The time breakdown (approximate amount of hours to be spent for each topic), is indicated for
each NDT process in the tables listed below and are to be used as MINIMUM hours only.
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RADIOGRAPHIC INSPECTION
Topic Description (When Applicable) Time
Introduction Summary of NDT methods, General principles of the
examination of materials with penetrating radiation, Radiation 1,0 hrs
safety. General areas of application.
Electromagnetic The nature of X-rays, the nature of gamma rays, radiation
Radiation spectrum, the quality of X-rays and gamma rays, detecting and 3,0 hrs
measuring X and gamma rays.
Sources of The X-ray tube, the X-radiation spectrum, types of X-ray tube,
Radiation types of X-ray machine, special radiographic equipment,
radioactive sources, the half-life of a radioactive source,
2,5 hrs
activity, specific activity, half value layer, natural radioactive
sources, artificial radioactive sources, industrial radioactive
sources.
The Radiograph The radiation image, scatter, fluorescent intensifying screens,
lead intensifying screens, radiation absorption, radiographic
filters, defect visibility, geometric factors affecting: geometric
unsharpness, inherent unsharpness, optimum sensitivity,
2,5 hrs
finding the depth of defect, half value layer, quality of radiation
and contrast of the radiation image, the inverse square law,
radiography of defects of widely varying thickness, defects, the
exposure chart.
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ULTRASONIC INSPECTION
Topic Description (When Applicable) Time
Introduction Summary of NDT methods, General principles of ultrasonic
1,0 hrs
inspection, General areas of application.
Piezo - Electric Probe construction, frequency, crystal thickness relationship,
2,0 hrs
Effect damping and resolution.
Examination of Time base, pulser circuit, receiver or echo amplifier,
Flaw Detector relationship between signal, voltage/signal, height/attenuation 3,0 hrs
reading, A-scan display.
Properties of Velocity, frequency, wavelength, wave modes.
3,0 hrs
Ultrasound
Reflection & Diffraction, diameter, sound beam, divergence, near/far zone
3,0 hrs
Refraction effects.
Introduction to Principles of defect size, time base calibration, flaw detector
Practical controls, amplitude measurement, distance/amplitude, curve,
2,0 hrs
Ultrasonics water gap, working range, frequency, measurement,
distance/amplitude compensation.
Setting Up Near surface resolution, working sensitivity, attenuation and
3,0 hrs
grass recognition of flaw signals.
Defect Evaluation Flat bottom holes - side drill holes - distance amplitude
3,0 hrs
correction curves.
Wave Properties 1,0 hrs
Properties of Relationship between sound pressure and material particle
Ultrasound velocity, relationship between sound intensity, acoustic 1,0 hrs
impedance and material particle amplitude.
Effects on Sound
Waves at Smooth
1,0 hrs
and Rough
Boundaries
Wave Incidence at Plane waves normally incident, calculation of reflection and
an Interface transmission coefficients, oblique angles of incidence, critical 1,0 hrs
angles, transmitted and reflected energy.
Sound Fields and Beam divergence, near and far zones.
their 2,0 hrs
Characteristics
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THERMOGRAPHY TESTING
Topic Description (when applicable) Time
Introduction Overview: NDT tasks in aerospace application, general
1,0 hrs
principles of thermography testing.
Physical Principles Oscillation; waves; thermography terminology: systems,
of Thermography temperature, heat, heat transfer, heat conduction, convection,
heat radiation (infrared radiation), heat capacity; radiation laws:
Planck's radiation law, Stefan-Boltzmann law, Wien's
5,0 hrs
displacement law, emission, absorption, radiation power,
Kirchhoff's radiation law; reflections; induction; black body
radiator; influences and source of error: atmospheric window;
passive and active thermography testing of materials.
Thermography Transient thermography; pulse thermography; Optical Lockin
Testing Thermography (OLT); Ultrasonic Lockin Thermography (ULT);
4,0 hrs
Techniques ultrasonic burst phase thermography; Pulse Phase
Thermography (PPT).
Thermography Detectors (sensors); characteristics for selection of
5,0 hrs
Test Equipment thermography test equipment.
Excitation and Heat radiators; flashes; inductive excitation; hot air excitation;
Loading ultrasonic excitation; laser; excitation and loading techniques in
3,0 hrs
Techniques application (pulse thermography, OLT, ULT, ultrasonic burst
phase thermography, PPT).
Detectable Flaw
2,0 hrs
Types
Calibration Requirements on calibration and reference blocks; calibration
2,0 hrs
blocks; reference blocks; requirements on simulated flaws.
Assessment, Assessment and evaluation; documentation for the customer;
Evaluation and documentation by and for the manufacturer; structure of test
3,0 hrs
Documentation record sheets; inspection report and part designation; test
instruction; hints for preparation of test instructions.
Operational Safety 3,0 hrs
Standards and
2,0 hrs
Safety Regulations
Practical Training Basic experiment; taking into account external noise; efficiency
of active thermography on fibre composites; influence of
surfaces; thermography testing for: liquid in honeycomb in
accordance with an example in-service test instruction,
25,0 hrs
delaminations in monolithic fibre composite material (including
location and sizing), flaws in a fibre composite part with
stringers, flaw of repair in a spoiler, flaws in a sandwich
structure with foam core.
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The candidate shall have been employed in a Level 3 function for a minimum of 36 months (at
least 12 of which are in the last 24 months) within the previous five years, in the Method(s) for
which re-approval is sought.
The number of months is cumulative and does not need to be consecutive months for
validation purposes.
Candidates shall provide objective evidence that they have kept up to date with current Non-
Destructive Testing Technology in the Method(s) for which they are seeking re-approval/re-
certification by obtaining a minimum of 24 points during the 5 years period of Approval,
irrespective of the number of approvals (methods) obtained, by engaging in one or more of the
activities listed in Appendix A.
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*
This does not apply to professional re-certification.
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FM0902628
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Contributors………
Name Function
Head of NDT & Mechanical Testing - UK ESWNU/
PHILLIPS Keith
Responsible Level 3 - UK
HENRICH Rudolph Head of NDT & Mechanical Testing - Germany - SWNG
CORTES Vicente Head of NDT & Mechanical Testing - ESWN
ESQUERRE Yves A350 Program Quality Manager A350 NDT - KBQ
WARREN Tony Operations Specialist - NDT - TWQ2
BOULOT Philippe Head of Secure Product & Process Maturity - PQDA
METAYER Patrick Head of Non Destructive Testing - BLLQMSN
Record of Revisions
Issue Date Reasons for Revision
A Oct 2009 Initial issue. Renumbering from AP5121 to A1083.
Reference to prEN 4179 was replaced with reference to
EN 4179 (also implementation was modified accordingly).
Applicability was extended to subcontractors and suppliers
because AP5121 is referenced in documents of type AITM.
A respective Appendix D was made. Appendix E is new.
B Mar 2010 Issue B Updated:
Addition of Responsible Level 3 (Airbus Operations GmbH,
S.A.S. and S.L.), and action result from NDT NUCAP-Audit
134339 in Bremen and addition the Appendix F Application
for Agreement of Supplier's Responsible Level 3.
C Apr 2010 Issue C Updated:
Appendix D - In respect of the required experience and
qualification time of the Responsible Level 3.
Appendix E - Updated.
D Apr 2011 Issue D Updated, to integrate the results of following audits:
− NDT NUCAP-Audit No. 139865 in Bremen. Changes
concern following paragraphs:
• § 4.2.1 Trainee
• § 5.2.1 Training outlines
• § 5.6.2 Specific Examination Level 3
• § 8 Reference documents
• § 9 Glossary
• Appendix B - Syllabi
− Audit Airbus Operations Ltd § 5.4 Visual Acuity Test
Appendix E.
− Modification § 4.8 Auditor contain: approved by ESW,
QOYA and PQD.
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This document and all information contained herein is the sole property of AIRBUS S.A.S. No intellectual property
rights are granted by the delivery of this document or the disclosure of its content. This document shall not be
reproduced or disclosed to a third party without the express written consent of AIRBUS S.A.S. This document and
its content shall not be used for any purpose other than that for which it is supplied. The statements made herein do
not constitute an offer. They are based on the mentioned assumptions and are expressed in good faith. Where the
supporting grounds for these statements are not shown, AIRBUS S.A.S. will be pleased to explain the basis
thereof.
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REFERENCE A1083
Validation Report
ISSUE F DATE 27 Feb 2013
APPROVAL
Name [Siglum] Date
CORTES-TESTILLANO VICENTE 28 févr. 2013 Electronically validated
[ESMN]
METAYER PATRICK [QLUSN] 05 mars 2013 Electronically validated
Phillips Keith [ESMNU] 06 mars 2013 Electronically validated
MUIRHEAD KEITH [QR] 08 mars 2013 Electronically validated
AUTHORIZATION
Name [Siglum] Date
LAVAIRE DAVID [QXP] 08 mars 2013 Electronically validated
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