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SETTEMBRE 2018
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14 febbraio 2019
Metallic tube connections for-fluid power and generai use - Part 1: 24°
eone connectors
I
progettazione e le prestazioni dei raccordi conici a 24° , da
'
impiegare con tubi ferrosi e non ferrosi aventi un diametro esterno
da 4 mm a 42 mm inclusi, Questi raccordi sono generalmente
impiegati per il convogliamento dei fluidi in ambito alimentare entro
i limiti di pressione e temperatura prescritti_
TESTO INGLESE
©UNI
This European Standard was corrected and reissued by the CEN-CENELEC Management Centre on 19 December 2018.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on applicatìon to the CEN-CENELEC Management Centre or to any CEN
member.
I This European Standard exists in three officiai versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the officiai versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, lceland, lreland, ltaly, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norvvay, Poland, Portugal, Romania, Serbia, Slovakia. Slovenia, Spain, Sweden, Switzerland,
Turkey and United Kingdom.
Le norme UNI sono elaborate cercando di tenere conto dei punti di vista di tutte le parti
interessate e di conciliare ogni aspetto conflittuale, per rappresentare il reale stato
dell'arte della materia ed il necessario grado di consenso.
Chiunque ritenesse, a seguito dell'applicazione di questa norma, di poter fornire sug
gerimenti per un suo miglioramento o per un suo adeguamento ad uno stato dell'arte EUROPEAN COMMITTEE FOR STANDARDIZATION
in evoluzione è pregato di inviare i propri contributi all'UNI, Ente t:Jazionale Italiano di COMITÉ EUROPÉEN DE NORMALIS A TIO N
Unificazione, che li terrà in considerazione per l'eventuale revisione della norma stessa. E UROPÀISCHES KOMITE E FÙR NOR MUNG
Le norme UNI sono revisionate, quando necessario, con la pubblicazione di nuove edizioni o
di aggiornamenti. CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
È importante pertanto che gli utilizzatori delle stesse si accertino di essere in possesso
dell'ultima edizione e degli eventuali aggiornamenti. Ref. No. EN ISO 8434-1:2018 E
© 2018 CEN Ali rights of exploitation in any form and by any means reserved
Si invitano inoltre gli utilizzatori a verificare l'esistenza di norme UNI corrispondenti alle worldwide far CEN national Members.
norme EN o ISO ove citate nei riferimenti normativi.
European foreword
Contents Page
This document (EN ISO 8434-1:2018) has been prepared by Technical Committee ISO/TC 131 "Fluid
power systems" in collaboration with Technical Committee ECISS/TC 110 "Steel tubes, and iron and
European foreword ....................................................................................................................................................... 3
steel fìttings" the secretariat of which is held by UNI.
This European Standard shall be given the status of a national standard, either by publication of an
identica) text or by endorsement, at the latest by February 2019, and conflicting national standards
shall be withdrawn at the latest by February 2019.
Attenti on is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or ali such patent rights.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta,
Netherlands, Norway, Poland, Portuga!, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and the United Kingdom.
Endorsement notice
The text of ISO 8434-1:2018, Corrected version 2018-10 has been approved by CEN as EN ISO 8434-
1:2018 without any modification.
2
3
UNI EN ISO 8434-1:2018 UNI EN ISO 8434-1 :2018
INTERNATIONAL ISO
STANDARD 8434-1
Third edition
2018-07
Corrected version
2018-10
Reference number
ISO 8434-1:2018(E)
Contents Page
!:i
5 Pressure/temperature requirements ...... .. .. ... ..... ....................................................................... .. . ....................................... 5
6 Designation of connectors .......................................................................................................................................................................... 9
7 Requirements for tu bes ............. ... . ................ ........ ................... ... . ......... .. ... . ... ...... .... ... ........ . .... ................. ...................... 12
8 Across-tlats dimensions and tolerances ................. ............. .............. ......... ........... ........ .... ..... ........... ..... ............. .... ..12
9
................................................................................... ..
,,
rrtgt��f,i��
11.3
11.4
J!
Corners ................................ ..................... ............................. ............................................. .... ..................... ....... •····················· ·········· 14
12 Assembly instruction ....... .. .. . ........ ... ..... .................... ....... ....................... .......... ... ......................... . ..... ....................................... 14
13 Procurement information ........................................................................................................................................................................ 15
14 Marking of components .. ............................................................................................... .......................................................................... 15
t!
15 Performance and qualification test ........................ ........................................... ... ......... .......... ... ... ....... .............. ... ...........15
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© ISO 2018
AJI rights reserved. Unless otherwise specifted, or required in the context of its implementation, no part of this publication may
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CH-1214 Vernier, Geneva
15.8 2 Connector s with O-ring seal eone (DKO) ................. .................. ........................ .................................. 16
.
Phone: +41 22 749 01 11
ii © ISO 2018 -Ali rights reserved © ISO 2018 - Ali rights reserved iii
UNI EN ISO 8434-1:2018 UNI EN ISO 8434-1:2018
ISO 8434-1:2018(E)
· ISO 8434-1:2018(E)
Annex A (norma tive) Assembly instructions for 24° eone connectors using cutting ring
.
conformmg to ISO 8434-1 .............. .. .. ......... ... ............ ... ................. .......... ...... .............. ... .... ........... ............ ....45 Foreword
Bibliography ............................................................................................................................................................................................................................. 51
ISO (the lnternational Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing lnternational Standards is nonnally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. lnternational
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the lnternational Electrotechnical Commission (IEC ) on ali matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part l. In particular the different approvai criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editoriaI rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or ali such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org.Lualf_nts).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation on the voluntary nature of standards, the meaning of ISO specific terms and
expressions relateci to conformity assessment, as well as information about JSO's adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following
URL: ww w.iso o
. rg,liso/foreword,htmL
This document was prepared by Technical Committee ISO/TC 131, Fluid power systems, Subcommittee
SC 4, Connectors and similar products and components.
This third edition cancels and replaces the second edìtion (ISO 8434-1:2007), which has been technically
revised.
A list of ali the parts in the ISO 8434 series, can be found on the ISO website.
This corrected version of ISO 8434-1:2018 incorporates the following corrections:
Table 4: missìng data in the Thread column of Series L and S has been inserted.
Table 21: missing data in the s1 column of Series L and S has been inserted.
Introduction
In fluid power systems, power is transmitted and controlled through a fluid (liquid or gas) under
pressure within an enclosed circuit. In generai applications, a fluid may be conveyed under pressure. Metallic tube connections for fluid power and generai use -
Components may be connected through their ports by connections (connectors) and conductors (tubes
and hoses). Tubes are rigid conductors; hoses are flexible conductors. Part 1:
24 ° eone connectors
1 Scope
This document specifies the generai and dimensionai requirements for 24 ° eone connectors using
cutting ring and O-ring seal eone (referred to as DKO) suitable for use with ferrous and non-ferrous
tubes with outside diameters from 4 mm to 42 mm inclusive. These connectors are for use in fluid power
and generai applications within the limits of pressure and temperature specified in this document.
They are intended for the connection of plain end tubes and hose fittings to ports in accordance with
ISO 6149-1, ISO 1179-1 and ISO 9974-1. (See ISO 12151-2 for a relateci hose fitting specification.)
T hese connectors provide full-flow connections in hydraulic systems operating to the working
pressures shown in Table l. Because many factors influence the pressure at which a system performs
satisfactorily, these values are not intended to be understood as guaranteed minimums. For every
application, sufficient testing is meant to be conducted and reviewed by both the user and manufacturer
to ensure that required performance levels are met.
NOTE 1 For new designs in hydraulic fluid power applications, see the requirements given in 9.6. Where
I
the requirements of the application allow for the use of elastomeric seals, connector designs that conform to
International Standards and incorporate elastomeric sealing are preferred.
NOTE 2 For use under conditions outside the pressure and/or temperature limits specified, see 5.4.
I
This document also specifies a performance and qualification test for these connectors.
2 Normative references
The following documents are referred to in the text in such a way that some or ali of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 48, Rubber, vulcanized or thermoplastic - Determination of hardness (hardness between 10 IRHD and
100 IRHD)
ISO 228-1, Pipe threads where pressure-tight joints are not made on the threads - Part 1: Dimensions,
tolerances and designation
ISO 724, ISO genera/-purpose metric screw threads - Basic dimensions
ISO 965-1, ISO generai purpose metric screw threads - Tolerances - Part 1: Principles and basic data
ISO 1127, Stainless steel tu bes - Dimensions, tolerances and conventional masses per unit length
ISO 1179-1, Connectionsfor generai use andfluid power- Ports and stud ends with ISO 228-1 threads with
elastomeric or metal-to-metal sea/ing - Part 1: T hreaded ports
ISO 1179-2, Connections far generai use andfluid power- Ports and stud ends with ISO 228-1 threads with
e/astomeric or metal-to-metal sealing - Part 2: Heavy-duty (S series) and light-duty {L series) stud ends
with e/astomeric sealing (type E)
ISO 1 179-4, Connections for generai use and fluid power - Ports and stud ends with ISO 228-1 threads 3.4
with elastomeric or metal-to-metal sealing - Part 4: Stud ends for generai use only with metal-to-metal run
sealing (type BJ two principal, axially aligned outlets of a tee connector or cross connector
ISO 3304, Piain end seamless precision steel tubes - Technica/ conditions far delivery [SOURCE: ISO 5598:2008, 3.2.632)
ISO 3305, Pia in end welded precision stee/ tubes - Technical conditionsJor delivery 3.5
branch
ISO 3601-3, Fluid power systems - O-rings - Part 3: Quality acceptance criterio side outlet(s) of a tee connector or cross connector
ISO 4759-1:2000, Tolerancesforfasteners- Part 1: Bolts,screws, studs and nuts- Product grades A, B and C [SOURCE: ISO 5598:2008, 3.2.81]
ISO 5598:2008, Fluid power systems and components - Vacabulary 3.6
ISO 6149-1, Cannections for hydrau/ic fluid pawer and generai use - Ports and stud ends with ISO 261 chamfer
removal of a conica I portion at the entrance of a thread, used to assist assembly and prevent damage to
metric threads and O-ring sealing - Part 1: Ports with truncated housingfar O-ring seal the start of the thread
ISO 6149-2, Cannections far hydrau/ic fluid power and generai use - Ports and stud ends with ISO 261
metric threads and O-ring sealing - Part 2: Dimensians, design, test methads and requirements far heavy 3.7
duty (S series) stud ends face-to-face dimension
distance between the two parali e! faces of axially aligned outlets of a connector
ISO 6149-3, Connections [or hydraulic f/uid pawer and generai use - Parts and stud ends with ISO 261
metric threads and O-ring sealing - Part 3: Dimensions, design, test methads and requirements for light 3.8
duty (L series) stud ends face-to-centre dimension
distance from the face of an outlet to the centrai axis of an angularly disposed outlet
ISO 9227, Corrosion tests in artificial atmaspheres - _§alt spray tests
3.9
ISO 9974-1, Connections far generai use and fluid power - Parts and stud ends with ISO 261 threads with assembly torque
elastomeric or metal-to-metal sealing - Part 1: Threaded ports torque required to achieve a satisfactory final connection
ISO 9974-2, Connections far generai use and fluid pawer - Parts and stud ends with ISO 261 threads with [SOURCE: ISO 5598:2008, 3.2.46)
e/astomeric or metal-to-metal sealing - Part 2: Stud ends with elastomeric sealing (type E)
3.10
ISO 9974-3, Connections far generai use and fluid pawer - Ports and stud ends with ISO 261 threads with maximum working pressure
elastomeric or metal-to-metal sealing - Part 3: Stud ends with metal-to-metal sealing (type B) highest pressure at which a system or sub-system is intended to operate in steady-state operatmg
conditions
ISO 19879, Metallic tube connections for fluid power and generai use - Test methods far hydraulic fluid
power cannections Note 1 to entry: For components and piping see also related term "rated pressure".
[SOURCE: ISO 5598:2008, 3.2.429, modified - NOTE 2 deleted.)
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 5598 and the following apply. 4 Materials
ISO and lEC maintain terminologica! databases for use in st�ndardization at the following addresses: 4.1 Generai
IEC Electropedia: available at http://www.electropedia.org/ Figures 1 and .2. show the cross-sections and component parts of typical 24° eone connectors.
ISO Online browsing platform: available at http://www.iso.org/obp
3.1
connector
device that connects tubes, hoses or pipes to each other or to components
[SOURCE: ISO 5598:2008, 3.2.122]
3.2
connection
assembly of parts belonging to piping
3.3
fastening thread
terminal thread of a complete connector
2 © ISO 2018 - Ali rights reserved © ISO 2018 -Ali rights reserved 3
UNI EN ISO 8434-1 :2018 UNI EN ISO 8434-1 :2018
ISO 8434-1:2018(E)
. ISO 8434-1:2018(E)
4.4.1 The ring materiai shall be compatible with the fluid to be conveyed and provide an effective joint.
4.4.2 Steel cutting rings are to be used in- combination with other steel connector components and
steel tubes.
4.4.3 Stainless steel cutting rings are to be used in combination with other stainless steel connector
components and stainless steel tubes.
Key 4.4.4 Brass cutting rings are to be used in combination with other brass connector components and
1 body copper tubes.
2 nut
3 cutting ring 4.4.5 Other combinations of materials shall be agreed upon between the purchaser and supplier.
4.5 0-rings
Figure 1 - Cross-section of typical 24° eone connector with cutting ring
Unless otherwise specified, for use with petroleum-based hydraulic fluids at the pressure and
1 3 temperature requirements given in Clause 5 and Table 1, O-rings for use with connectors in accordance
with this document shall be made of acrylonitrile-butadiene rubber (NBR) with a hardness of
(90 ± 5) IRHD, measured in accordance with ISO 48, and shall conform to the dimensions given in
Tabl e 7 and shall meet or exceed the O-ring quality acceptance criteria of ISO 3601-3, grade N. In those
cases where the pressure and temperature requirements of this document and/or the hydraulic fluid
I
used in the system differ from those specified in Cl a use 5 and Tabi e 1. the connector manufacturer shall
-i--·-·-- be consulted to ensure that an appropriate O-ring materiai is selected.
5 Pressure/temperature requirements
Key 5.1 Connectors in conformance with this document made of carbon steel shall meet or exceed
without leakage the requirements from a vacuum of 6,5 kPa (0,065 bar) absolute pressure to the
1 body working pressures given in Tabi es 1 to .3. when used at temperatures between -40 °C and + 120 °C with
2 nut petroleum-base hydraulic fluids.
3 DKO-end (including O-ring}
5.2 Connectors confo rming to this document can contain elastomeric seals. Unless otherwise
specified, connectors are made and delivered with elastomeric seals far use within the specified working
Figure 2 - Cross-section of typical 24° eone connector with O-ring seal eone (DKO) end
temperature range with petroleum-base hydraulic fluids. The use of these connectors and elastomeric
seals with other hydraulic fluids may result in a reduced working temperature range or may render the
4.2 Connector bodies connectors unsuitable far the application. Manufacturers may supply. upon request, connectors with
elastomeric seals f or use with hydraulic fluids other than petroleum-base hydraulic fluids which will
Bodi�s shall be ma��fac�ured from carbon steel that will provide the minimum pressure/temperature meet the specified working temperature range of the connectors.
reqmrements spec1fled m Clause 5. They shall have characteristics that make them suitable for use
V.:ith the fluid to be conveyed and that will provide an effective joint. Weld connector types and weld-on 5.3 The connector assembly shall meet or exceed ali applicable performance requirements given in
mpples shall be made of materials classified as suitable for welding. Clause 15. Testing shall be conducted at room temperature.
For bodies manufactured from stainless steel a�d copper alloys, the pressure/temperature ratings 5.4 Far applications under conditions other than the pressure and/or temperature limits given in
need to be defined by the manufacturer.
Tab!es 1 to J and in il and 5.3. the manufacturer shall be consulted.
4.3 Nuts
5.5 According to different applications and different pressure ratings, there are three series of
connector, designated by
Nuts to be used with carbon steel bodies shall be made of carbon steel, and those for use with stainless
steel bod ies shall be made of stainless steel, unless otherwise specified. Nuts to be used with copper LL, for extra light-duty,
_
alloy bod1es shall be made of a materiai similar to the bodies.
L. for light-duty, and
S, for heavy-duty.
4 © ISO 2018 -Al! rights reserved © ISO 2018 - Ali rights reserved 5
UNI EN ISO 8434-1:2018 UNI EN ISO 8434-1 :2018
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6 MlO x 1 10 (100) Ml0 x 1 10 (100)
s M12 x 1 10 (100) MlO x 1 - - 10 (100) - - - - -
6 M12 x 1,5 25 (250) Ml0 x 1 25 (250) 25 (250) G 1/SA 25 (250) 25 (250)
s M14 x 1,5 25 (250) M12 x 1,5 25 (250) 25 (250) G J/4A 25 (250) 25 (250)
10 M16 x 1,5 25 (250) M14 x 1,5 25 (250) 25 (250) G 1/4A 25 (250) 25 (250)
12 M18 x 1,5 25 (250) M16 x 1,5 25 (250) 25 ( 250) G 3/8A 25 (250) 25 (250)
15 M22 x 1,5 25 (250) M18 x 1,5 25 (250) 25 ( 250) G 1/2 A 25 (250) 25 (250)
L
18 M26 x 1,5 16 (160) M22 x 1,5 16 (160) 16 (160) G 1/2 A 16 (160) 16 (160)
22 M30 x 2 16 (160) M26 x 1,5 16 (160) 16 (160) G 3/4A 16 (160) 16 (160)
28 M36 x 2 10 (100) M33 x 2 10 (100) 10 (100) GlA 10 (100) 10 (100)
35 M45 x 2 10 (100) M42 x 2 10 (100) 10 (100) G 1 1/4A 10 (100) 10 (100)
42 M52 x 2 10 (100) M4S x 2 10 (100) 10 (100) G 11/2 A 10 (100) 10 (100)
6 M14 x 1,5 63 (630) M12 x 1,5 63 (630) 40 (400) G 1/4A 63 (630) 40 ( 400)
s M16 x 1,5 63 (630) Ml4 x 1,5 63 (630) 40 (400) G 1/4 A 63 (630) 40 (400)
10 M18 x 1,5 63 (630) M16 x 1,5 63 (630 ) 40 (400) G 3/8A 63 (630) 40 (400)
12 M20 x 1,5 63 (630) MlS x 1,5 63 (630) 40 (400) G 3/BA 63 (630) 40 (400)
s 16 M24 x 1,5 40 (400) M22 x 1,5 40 (400) 40 (400) G 1/2 A 40 (400) 40 (400) -'l
-o
2Ù M30 x 2 40 (400) M27 x 2 40 (400) 40 (400) G 3/4A 40 (400) 40 (400) CO
For higher pressure ratings and for dynamic conditions, the manufacturer shall be consulted.
....w
�
a With a design factor of 4 to 1. �
.
b Type E with elastomeric sealing. N
0
e Type 8 with metal-to-metal sealing.
�
CO
,.......,
C"f"l
,__,
--.]
ISO 8434-1:2018(E) · ISO 8434-1:2018(E)
Table 3 - Working pressures for 24° eone weld-on nipp les with various tube wall thicknesses
-
'i:' 5' o o ,,......,
Dimensions in millimetres
11'
"' 1u LI')
N
l,C)
...
O'\,..... '-'
l'- c::i
Tube
,-i
...c. Series (100 bar) (160 bar) (250 bar) ( 315 bar)
(/J
I
G/
OD
V) ......
n,
Tube Tube Tube Tube 1 Tube Tube
Il. I./') l,C) I.O
I
N .-I
:;:
,-f
ID ID
bO
T
ID ID
T
ID
e T T T T
ID
"O
e
G/
...
:i
o 6 3 1,5 3 1,5 3 1,5
"O ::: ,,......, ,,......, ,,......,
-
....
:I
s 'i:' o o o 8 5 1,5 5 1,5 5 1,5
t1S o
.e � '-'
(/J
� ..e L./')
s
L./')
r--
:I N N
10 7 1,5 7 1,5 7 1,5
r-- ..i
O'\ .__,
·x
O'\,.....
2 8
-
,-i
,-i
n,
,-i Cli
,-i c. 12 8 2 8 2
o :;: o >. 15 10 2,5 10 2,5 10 2,5
��
V)
o I./') li')
18 13 2,5 13 2,5
:;: '<I" N N
22 17 2,5 17 2,5
-
28 23 2,5
<: <i:
"C
35 29 3
...
t1S <i: '<I"
-..... N
Cli ,-f ,-f
42 36 3
t:
,-f
c., ,-f ,-f
c., c., 6 2,5 1,75 2,5 1,75 2,5 1,75 2,5 1,75 2,5 1,75 2,5 1,75
8 4 2 4 2 4 2 4 2 4 2 4 2
...
-
G/ 'i:' o ,,......,
o o
,,......,
10 6 2 6 2 6 2 6 2 6 2 5 2,5
� u t1S
:I
.o I.I')
N ,-f .-I
I.O I.O
°'°'
'q',..... ._, ._, .___,
(I)
(I)
Cli
l'- c::i
Cli
12 8 2 8 2 8 2 8 2 7 2,5 6 3
I,.
c. c. s 16 11 2,5 11 2,5 11 2,5 11 2,5 10 3
"C e
Cl)
-oè :;:
Cl) -
(Il
Il. I.I')
N
I.O
,....,
I.O
,-f -è 20 14 3 14 3 14 3 14 3 12 4
e
...
:i �
25 19 3 19 17 4 16 4,5
�- -
G/
o "'e: 3 19 3
::: o o o
'i:' ,,......, ,,......, ,-,
...,:I
�..e o 30 24 3 24 3 22 4
s n, o
.e � .___, li')
.___,
I.I') u
°'
°'°' ·xs °'o .èc.
-ffl
(/J
N N
�
r--
r-- l.l
32
Q)
:I
Cli
.n 38 3 32 3 28 5
n,
o .s:: For pressure and/or temperature applications outside those given in this document, the manufacturer shall be consulted.
o :;: .;,
n, Il. L./') L./') V,
ID interior diameter
Cl) -
N N
:;:
I-
I
�
.eu T tube wall thickness
"O
n,
N N N �
X X X ::,
Ql
.;, .;,
� � � E
M N CO
M
E- 6 Designation of connectors
.s
Q)
"'-e
iii
- o o o
'i:' ,,......, ,,......, ,......,
6.1 Connectors shall be designateci by an alphanumeric code to facilitate ordering. They shall be
Cl)
e s Cli (Il o
.o � -�
-o
"i: designated by the word "Connector" followed by ISO 8434-1, followed by a spaced hyphen, then the
I,. I.I') I.I')
N N
s>< e·-
:I C. ro '"-'
connector style letter symbols (see 6.2), followed by a spaced hyphen, then the series letter(s) (see 5.5),
=t :;:�
Cl) Cli o
Cile
= o· •- J.
:i u
u immediately followed by the outside diameter of the tube with which they are to be connected. For weld
"§
:O·- �� n,
:;: .;,
t.ll
Q., o I.I') L./')
N N
<ti nipples , a multiplication sign ( x) shall then follow, then the tube wall thickness. There shall be no spaces
,:, e
u Cli
::: e bÌ)
e e -o
e: on either side of the multiplication symbol. For stud ends (connector ends), a multiplication symbol
cii "'
>.
11' 8 "O N N N
J:
I-
.!': Q) followed by the thread designation of the stud end, followed by a spaced hyphen and the sealing type
I.O N N -o
Cli ,...;
X X X
"' shall be added.
V,
e
(15
Cli ffl
o J. e o
..... 2
.e
:;: � :;: V, ....
M .;, I.I')
·;: E
<ti
'<I" u QJ
E-
e: ,._ Q)
CD o
.., E �
o 6.2 The letter symbol designation of the connector style shall have three parts: the connection end
Q <ti Bu E type; immediately followed by the shape of the connector and by the indication tliat a complete connector
o s o CO "'
I-
� <ti .....
Il)
<ti
e: Qi E is ordered.
Q)
s "' eo
I.I') I-
.e N M M ::,
'
�
"'
"' ·.;; .s -5
-o "i "i
Q)
I- <ti UJ i:Q 6.3 Tube ends are assumed and thus do not need to be included in the code. However, if another type
..e: ..e:
..... of end is involved , it shall be designateci.
Q)
o. o.
(I) Q) CJ
"i:
Cli
Ql
.!:,O �
.s:: ç p
....
V) o
"' .o u 6.4 Reducing connectors and reducing elbows snall be designated by specifying the larger tube end first.
8 © ISO 2018 -Ali rights reserved © ISO 2018 -Ali rights reserved 9
UNI EN ISO 8434-1 :2018 UNI EN ISO 8434-1 :2018
ISO 8434-1:2018(E) . ISO 8434-1:2018(E)
6.5 Stud connectors (see Eig� and .4.) shall be designated by specifying the tube end first, then the
thread size for the stud end with the sealing type letter. Completeness indication Symbol
Complete connector c
6.6 For tee connectors, the order of designation of the connection ends shall start with the larger end
on the run followed by the tee.
6. 7 For cross connectors, the order of designation of the connection ends shall be from left to right, Stud end sealing types Symbol
followed by top to bottom, with the larger ends on the left and at the top.
Metal-to-metal sealing B
6.8 lf the connector has a swivel, it shall be designateci first. On run tees the branch end shall follow. Elastomeric sealing E
Connection end type Symbol 6.10 Examples of compression connectors and designations are given below and in Figures 3 to .6.
Bulkhead BH EXAMPLE 1 A stud straight connector, including O-ring without cutting ring and nut, with a heavy-duty stud
connection end having an M18 x 1,5 thread in accordance with ISO 6149-2, to be connected to a 12 mm OD tube,
Swiyel with O-ring swo is designated for ordering as follows:
Connector ISO 8434-1 - SDS - S12xM18 · F
Weld-on/weld-in WD
Stud SD
Reducer RD
Shape Symbol Figure 3 - Stud straight connector (SOS) with stud end as per ISO 6149-2 (sealing type F)
Straight s EXAMPLE 2 A complete stud straìght connector, including O-ring with cutting ring and nut, with a heavy-duty
stud connection end having an M18 x 1,5 thread in accordance with ISO 6149-2, to be connected to a 12 mm OD
Elbow E tube, is designated for ordering as follows:
45 ° elbow E45 Connector ISO 8434-1- SDSC - S12xM18- F
Tee T
Run tee RT
Branch tee BT
Cross K
Figure 4 - Complete stud straight connector (SDSC) with stud end as per ISO 6149-2
(sealing type F)
Component type Symbol EXAMPLE 3 A complete weld-on nipple, including O-ring, with a light-duty connection end, to be welded to a
15 mm OD tube having a wall thickness of 1,5 mm, is designated for ordering as follows:
Nut N
Connector ISO 8434-1 - WDNP - L15xl,5
Cutting ring CR
Locknut LN
Nipple NP
Plug PL
Figure 5 - Weld-on nipple with O-ring (WDNP)
10 © ISO 2018 - Ali rights reserved © ISO 2018 - Ali rights reserved 11
UNI EN ISO 8434-1:2018 UNI EN ISO 8434-1:2018
ISO 8434-1:2018(E} · ISO 8434-1:2018(E}
EXAMPLE 4 A branch tee reducer connector with a swivel with O-Ring unìon connector (DKO) to be connected 9.3 Passage tolerances
to an 18 mm OD tube end on the branch and to be connected with 15 mm OD tubes on the run, is designated for
ordering as follows: Where passages in straight connectors are machined from apposite ends, the offset at the meeting
Connector ISO 8434-1- SWOBT- L18 · L15 · L15 point shall not exceed 0,4 mm. No cross-sectional area at a junction of passages shall be less than that of
the smallest specified passage.
10 Screw threads
8 Across-flats dimensions and tolerances
10.1 Cone ends and nuts
8.1 For sizes up to and including 24 mm, tolerances f or across-flats dimensions for forgings shall be
-�,a mm, and for sizes larger than 24 mm, they shall be -� mm. The screw threads on the eone ends and the nuts of the connectors shall be ISO metric screw threads in
accordance with ISO 724, tolerance grade 6g and 6H respectively, in accordance with ISO 965-1.
8.2 Hex tolerances across flats shall be in accordance with ISO 4759-1, product grade C. Minimum
_t4
Threads shall be chamfered at the face of the connector to an included angle of 45 °. The diameter of the
across-corner hex dimensions are 1,092 times the width across flats. The minimum side flat is 0,43 times
the nominai width across flats. Unless otherwise specified or shown, hex corners shall be chamfered 10° chamfer shall be egual to the minor diameter of the thread, with a tolerance of mm.
to 15 ° to a diameter equa! to the width across flats, with a tolerance of -� 4 mm. The dimensions across
10.2 Stud ends (connection ends)
flats far nuts and on the bodies of the connectors shall be those given in Table 5 and Tables 9 to 2.1.
The thread for stud ends (connection ends) of connectors shall be chosen frorn ISO 228-1, Class A, or
ISO 7 24, tolerance grade 6g, in accordance with ISO 965-1. The dimensions of the stud ends shall be in
9 Design accordance with Tables 11 to 13., 1.8. and 19 and the relevant stud end standards.
9.1 Connectors
11 Manufacture
The connectors shall conform to the requirements given in Figures 7 to 26 and Iables 4 to 22. They
shall be designed so that resistance to flow is reduced to a minimum. 11.1 Construction
9.2 Dimensions Carbon steel connectors made from multiple components shall be bonded togei:her with materials
having a melting point of not less than 1 000 °C.
Dimensions specified apply to finished parts, including any plating or other treatments. The tolerance
value for ali dimensions not otherwise limited shall be ±0,4 mm. The sealing seats of connectors shall
be concentric with straight thread pitch diameters within 0,25 mm full indicator reading (FIR).
12 © ISO 2018 - Ali rig h ts reserved © ISO 2018 - Ali rig hts reserved 13
UNI EN ISO 8434-1 :2018 UNI EN ISO 8434-1:2018
ISO 8434-1:2018(E) . ISO 8434-1:2018(E)
areas where there is mechanical deformation of the plating or coating caused by crimping, flaring ,
-bending and other post-plate metal-forming operations; 14 Marking of components
areas where the parts are suspended or affixed in the test chamber, where condensate can Connector bodies, cutting rings, weld-on nipples and nuts shall be permanently marked with
accumulate. the manufacturer's name, trademark or code identifier unless otherwise agreed by the user and
manufacturer. Nuts shall also be marked with the connector size and series.
Internal fluid passages shall be protected from corrosion during storage. Weld components shall be
protected from corrosi on by an oil film or phosphatécoating, or by other means that do not negatively
affect weldability. 15 Performance and qualification test
Cadmium plating is not allowed because of environmental concerns. Parts manufactured in accordance
15.1 Generai
with this document shall not be cadmium-plated. Hexavalent chromate coatings are not preferred
because of environmental concerns. Changes in plating can affect assembly torques and require The connectors shall meet or exceed the pressure requirements given in Table 1 when tested in
requalification, when applicable. accordance with this clause.
The manufacturer shall draw up assembly instructions for the use of the connectors. These instructions
shall include at least the following: 1 15.4 Burst pressure test
details relating to materiai and quality of suitable tubes; The connectors shall pass a burst pressure test in accordance with ISO 19879.
details concerning the preparation of the selected tube; 15.5 Cyclic endurance (impulse) test
instructions regarding the assembly of the connector, such as the number of wrenching turns or The connectors shall pass a cyclic endurance test in accordance with ISO 19879. The cyclic endurance
assembly torque; test with vibration specified in ISO 19879 may be used in piace of separate cyclic endurance and
vibration tests.
recommendations regarding the tools to be used for assembly.
NOTE Assembly instructions for cutting ring connectors are presented in Annex A 15.6 Vibration test
The connectors shall pass a vibration test in accordance with ISO 19879. The cyclic endurance test with
vibration specified in ISO 19879 may be used in piace of separate cyclic endurance and vibration tests.
14 © ISO 2018 - Ali rights reserved © ISO 2018 - Ali rights reserved 15
UNI EN ISO 8434-1 :2018 UNI EN ISO 8434-1 :2018
ISO 8434-1:2018(E) . ISO 8434-1:2018(E)
The connectors shall pass a leakage (gas) test in accordance with ISO 19879.
15.8.1.1 For each size, three samples each of the cutting ring connection ends shall be tested.
Ra 2.S
15.8.1.2 Tighten the cutting ring connection end to finger-tight position plus the number of turns
recommended by the manufacturer, and record the resulting torque. Apply an overload of 30 % of the
recorded torque, not to exceed 100 Nm. The connection shall be capable of withstanding this overload
with no indication of the following failures:
the nut cannot be removed and swivels freely after breakaway; i,
_v isible cracks or severe deformation appear that would render the connector component unusable.
15.8.2 Connectors with O-ring seal eone (DKO)
X
15.8.2.1 For each size, three samples of the O-ring seal eone (DKO) ends shall be tested.
15.8.2.2 Apply the manufacturer's recommended torque plus an overload of 30 % of the recommended
torque, not to exceed 100 Nm. The connection shall be capable of withstanding this overload with no f,
indication of the following failures:
the nut cannot be removed and swivels freely after breakaway; Key
v isible cracks or severe deformation appear that would render the connector component unusable. a Optional thread run-out.
b lnterface at the option of the manufacturer.
15.9 Vacuum test NOTE For dimension values, see Table 4.
The connectors shall pass a vacuum test in accordance with ISO 19879.
Figure 7 - Cutting ring (CR) and 24° eone end
16 ldentification statement (reference to this document)
Use the following statement in test reports, catalogues and sales literature when electing to comply
with this document:
•,
"Dimensions and design for 24° eone connectors in accordance with ISO 8434-1, Metallic tube connections
far Jluid p9wer and generai use - Part 1: 24 ° eone connectors."
Figure 8 - Assembly
16 © ISO 2018 -Ali rights reserved © ISO 2018 - Ali rights reserved
17
UNI EN ISO 8434-1 :2018 UNI EN ISO 8434-1 :2018
ISO 8434-1:2018(E) · ISO 8434-1:2018(E)
Oimensions in millimetres
Table 4 - Dimensions of eone end and cutting ring
Surface roughness values in micrometres
Dimensions in millimetres
I l
n,,,<-:i
Thread i1 ts d1 d6 d7 da d3 /i h r ca
<:t-'b
Series Tube OD d ±0,2 +0,3 +-0,1 +0.1 max. o +0,3 min. ±0,2
o nom. tol. Bllb o o -0,2 o s•
l'
19
I·
18 © ISO 2018 - Ali rights reserved © ISO 2018 - All rights reserved
UNI EN ISO 8434-1:2018 UNI EN ISO 8434-1 2018
ISO 8434-1:2018(E) · ISO 8434-1:2018(E)
t Type B
)
Key
1 24° eone end (see Figure 7) 5 tube inside diameter
2 tube nut (see Figure 9) 6 O-ring
3 tube stop 7 width of O-ring groove, as _chosen by the manufacturer
4 interface, as chosen by the manufacturer
20 © ISO 2018 -Ali rights reserved © ISO 2018 - Ali rights reserved 21
UNI EN ISO 8434-1:2018 UNI EN ISO 8434-1:2018
li
I
ISO 8434-1:2018(E) ISO 8434-1:2018(E)
i
n
22 © ISO 201B - Ali rights reserved © ISO 2018 - Ali rights reserved 23
UNI EN ISO 8434-1:2018 UNI EN ISO 8434-1:2018
ISO 8434-1:2018(E) · ISO 8434-1:2018(E)
"'·
I
Table 8 (continued)
Tube OD d21 L27 c2 a2 Lza
Series d10 d12 nom. tol. (e) ±0,2 ±1 ±1 ±0,2
±0,1 ±0,1
I
-l-· 12
10
8
6
±0,2
±0,1
2
2
16 26 40,5 32 15
5 ±0,1 1,5
6 3 ±0,1 1,5
16 10 ±0,2 3
12 8 ±0,2 2
a 20 10 6 ±0,1 2 28,5 47 36,5 17
e 8 5 ±0,1 1,5
6 3 ±0,1 1,5
20 13 ±0,2 3,5
Figure 12 - Weld-on reducing nipple (WDRDNP)
16 10 ±0,2 3
12 8 ±0,2 2
25 33,5 53,5 41,5 20
Table 8 - Dimensions of L and S series weld-on reducing nipples 10 6 ±0,1 2
-
Dimensions in millimetres 8 5 ±0,1 1,5
Tube OD L27 c2 a2 L2a 6 3 ±0,1 1,5
d21
25 20 ±0,2 2,5
'•
' Series d10 d12 nom. tol. (e) ±0,2 ±1 ±1 ±0,2
;1'
±0,1 ±0,1 20 16 ±0,2 2
J,,
I'
L
t'
!'
l'
a Tube OD.
b Width across flats.
r
l
I,
):
Ì·
i' '
,,;t
26 © ISO 2018 -Ali rights reserved © ISO 2018 - Ali rights reserved 27
,1 UNI EN ISO 8434-1:2018 UNI EN ISO 8434-1:2018
ISO 8434-1:2018(E) · ISO 8434-1:2018(E)
LL
s 3,5 ±0,1 6 15 9 11 9,5 a
6 4,5 ±0,1 6 15 9 11 9,5
8 6 ±0,1 7 17 12 12 11,S
6 4 ±0,1 7 19 12 12 12 L
8 6 ±0,1 7 21 12 14 14
10 8 ±0,2 8 22 14 17 15 a Width across flats.
12 10 ±0,2 8 24 17 19 17
15 12 ±0,2 9 28 19 - 21 Figure 15 - Stud connector (SDS) with stud end in accordance with ISO 6149-2 (S Series) or
L 18 15 ±0,2 9 31 24 - 23,S ISO 6149-3 (L Series)
22 19 ±0,2 10 35 27 - 27,5
28 24 ±0,2 10 38 36 - 30,S
- Table 11 - Dimensions of stud connectors with stud end in accordance with
35 30 ±0,3 12 45 41 34,S ISO 6149-2 (S Series) or ISO 6149-3 (L Series)
42 36 ±0,3 12 51 so - 40
Dimensions in millimetres
6 4 ±0,1 9 23 12 14 16
17 Tube d d1 L9 La as
8 5 ±0,2 9 24 14 17 Series s3
OD Threada ref. ref. ±0,3 ref.
10 7 ±0,2 9 25 17 19 17,5
6 Ml0 x 1 4 16,5 25 14 9,5
12 8 ±0,2 9 29 17 22 21,5
- 8 M12 x 1,5 6 17 28 17 10
s 16 12 ±0,2 11 33 24 24,S
11
- 10 M14 x 1,5 7 18 29 19
20 16 ±0,2 12 37 27 26,5
- 12 M16 x 1,5 9 19,5 31 22 12,5
25 20 ±0,2 14 42 36 30
- 15 M18 x 1,5 11 20,5 33 24 13,5
30 25 ±0,2 16 49 41 35,5
- L 18 M22 x 1,5 14 22 35 27 14,S
38 32 ±0,3 18 57 so 41
22 M27 x 2 18 24 40 32 16,S
28 M33 x 2 23 25 41 41 17,5
35 M42 x 2 30 28 44 so 17,5
42 M48 x 2 36 30 47,S 55 19
6 M12 x 1,5 4 20 31 17 13
8 M14 x 1,5 5 22 33 19 15
10 M16 x 1,5 7 22,5 35 22 15
12 M18 x 1,5 8 24,S 38,5 24 17
s 16 M22 x 1,5 12 27 42 27 18,S
20 M27 x 2 15 31 49,5 32 20,5
25 M33 x 2 20 35 53,S. 41 23
30 M42 x 2 25 37 56 so . 23,5
38 M48 x 2 32 42 63,5 55 26
a For further details, see ISO 6149-3 (regular length) for the L series and ISO 6149-2 for the
S series.
© ISO 2018 - Ali rights reserved © ISO 2018 - Ali rights reserved 29
28
UNI EN ISO 8434-1:2018 UNI EN ISO 8434-1:2018
ISO 8434-1:2018(E) . ISO 8434-1:2018(E)
Table 12 (continued)
ISO 9974.za, b ISO 1179-za, b
Tube Thread Thread
Series ISO 724 d1 as d1 L10 as
OD L11 L10
S3 ISO 228-1 Lu S3
ref. ref. ±0,3 ref. ref. ref. ±0,3 ref.
d d
25 M33 x 2 20 35 53 41 23 GlA 20 35 53 41 23
30 M42 x 2 25 37 57 50 23,5 25 G1 1/4 A 37 57 50 23,5
X 38 M48 x 2 32 42 64 55 26 G1 1/2A 32 42 64 55 26
a
a For fu rther details on sealing, see the relevant part(s) of ISO 9974 and ISO 1179.
L b For generai applications only. For new designs in hydraulic fluid pawer applicatians, stud end dimensians shall be in
accordance with the relevant part af ISO 6149.
L
S,'
! ij
I
Figure 16 - Stud connector (SDS) with stud end in accordance with ISO 1179-2 or ISO 9974-2 "1:J
s.
Table 12 - Dimensions of stud connectors with stud end in accordance with ISO 1179-2 or
ISO 9974-2
X a
Dimensions in m illimetres
ISO 9974.za, b ISO 1179.2a, b L
Tube Thread Thread L 12
Series ISO 724 d1 L11 L10 as d1 as
OD S3 ISO 228·1 L11 L10 S3
ref. ref. ±0,3 ref. ref. ref. ±0,3 ref.
d d a Width across flats.
6 Ml0 x 1 4 15,5 23,5 14 8,5 G1/8A 4 15,5 23,5 14 8,5
8 M12 x 1,5 6 17 29 17 10 G1/4A 6 17 29 19 10
Figure 17 - Stud connector (SDS) with stud end in accordance with ISO 1179-4 or ISO 9974-3
10 M14 x 1,5 7 18 30 19 11 G1/4A 6 18 30 19 11
12 M16 x 1,5 9 19,5 31,5 22 12,5 G3/8A 9 19,5 31,5 22 12,5
L 15 M18 x 1,5 11 20,5 32,5 24 13,5 G�l/2A 11 21 35 27 14 Table 13 - Dimensions for stud connectors with stud end in accordance with ISO 1179- 4 or
18 M22 x 1,5 14 22 36
ISO 9974-3
27 14,5 G 1/2A 14 22 36 27 14,5
22 M26 x 1,5 18 24 40 32 16,5 G3/4A 18 24 40 32 16,5 Dimensions in millimetres
28 M33 x 2 23 25 43 41 17,5 GlA 23 25 43 41 17,5 ISO 9974.3a ISO 1179.4a
35 M42 x 2 30 28 48 so 17,5 G1 1/4 A 30 28 48 50 17,5 Series Tube OD
Thread Thread
ISO 724 d1 L13 L12 as ISO 228-1 d1 L13 L12 as
42 M48 x 2 36 30 52 55 19 .G1 1/2A 36 30 52 55 19 ref. ref. ±0,3 S3
ref. ref. ref. ±0,3
s3
ref.
20 d d
6 M12 x 1,5 4 32 17 13 G1/4A 4 20 32 19 13
8 M14 x 1,5 5 22 34 19 1S 22 34 19 15
4 M8xl 3 13,5 21,5 12 9,5 G 1/8A 3 13,5 21,5 14 9,5
G1/4A 5
I·,
10 M16 x 1,S 7 22,S 34,5 22 15 15
5 M8xl 3 13,5 21,5 12 8 G 1/SA 3 13,5 21,5 14 8
G3/8A 7 22,5 34,5 22 LL
12 M18 x 1,5 8 24,5 36,S 6 MlO x 1 4 13,5 21,S 14 8 G1/SA 4 13,5 21,5 14 8
24 17 G3/8A 8 24,5 36,S 22 17
' - - - - 8 Ml0 x 1 4,5 14,5
I;
12 - - G1/2A 8 25 39 27 17,5 22,5 14 9 G1/SA 4,5 14,5 22,5 14 9
s 16 M22 x 1,5 12 27 41 27 6 MlO x 1 4 15,5 23,S 14 8,5 G1/BA 4 15,S 23,S 14 8,5
18,5 G1/2A 12 27 41 27 18,5
16 - - - - - - G3/4A 12 29 4S 32 20,5
8 M12 x 1,5 6 17 29 17 10 G1/4A 6 17 29 19 10
lj, 10 M14 x 1,5 7 18 30 19 11 G1/4A 6 18 30 19 11
l 20 M27 x 2 16 31 47 32 20,5 G3/4A 16 31 47 32 20,5
a For further details on sealing, see the relevant part(s) of ISO 9974 and ISO 1179. 12 M16 x 1,S 9 19,S 31,5 22 12,5 G3/BA 9 19,5 31,S 22 12,5
,, r L 15 M18 x 1,S 11 20,5 24 32,5
13,5 G 1/2A 21 3S 11
27 14
b Far generai applicatians only. Far new designs in hydraulic fluid power applicatians, stud end dimensions shall be in
accordance with the relevant part of!SO 6149. 18 M22 x 1,5 14 22 36 27 14,5 G1/2A 14 22 36 27 14,5
3 For generai applications only. For new designs in hydraulic fluid power applicatians, stud end dimensions shall be in
accordance with the relevant part of ISO 6149.
30 © ISO 2018 - Ali rights reserved © ISO 2018 -Ali rights reserved 31
UNI EN ISO 8434-1 2018 UNI EN ISO 8434-1 :2018
ISO 8434-1:2018(E) ISO 8434-1:2018(E)
Table 13 (continued) Table 14- Dimensions ofbulkhead straight connectors and locknuts
ISO 9974.3a ISO 1179.4a Dimensions in millimetres
Thread Thread Bulkhead union connectors Locknutsa
Series Tube OD ISO 724 d1 L1 3 L12 as d1 L 13 L12 as Tube
ISO 228-1 Series
ref. ref. ±0,3 S3
ref. ref. ref. ±0,3 S3
ref. OD
d1 i3 i2 L1s G6 Thread hz
d S4 S5
d ref. min. ±0,2 ±0,3 ref. d ±0,2
22 M26 x 1,5 18 24 40 32 16,5 G3/4A 18 24 40 32 16,5 6 4 30 34 48 17 34 M12 x 1,5 17 6
28 M33 x 2 23 25 43 41 17,5 G1A 23 25 43 41 17,5 8 6 30 34 49 19 M14 x 1,5 6
35 19
35 M42 x 2 30 28 48 so 17,5 G1 1/4A 30 28 48 so 17,5 10 8 31 35 52 22 38 M16 x 1,5 22 6
42 M48 x 2 36 30 52 55 19 G 1 1/2A 36 30 52 55 19 12 10 32 36 53 24 39 M18 x 1.5 24 6
6 M12 x 1,5 4 20 32 17 13 G 1/4A 4 20 32 19 13 15 12 34 38 57 30 7
27 43 M22 x 1,5
8 M14 x 1,5 5 22 34 19 15 G1/4A 5 22 34 19 15 L 18 15 36 40 61 32 46 M26 x 1,5 36 8
10 M16 x 1,5 7 22,5 34,5 22 15 G 3/BA 7 22,5 34,5 22 15 22 19 37 42 66 36 51 M30 x 2 41 8
12 M18 x 1,5 8 24,5 36,5 24 17 G3/8A 8 24,5 36,5 22 17 28 24 38 43 69 41 54 M36 x 2 46 9
12 - - - - - G1/2A 8 25 39 27 17,5
-
35 30 42 47 76 so 55 M45 x 2 55 9
.s 16 M22 x 1,5 12 27 41 27 18,5 G1/2A 12 27 41 27 18,5 42 36 42 47 77 60 55 M52 x 2 65 10
16 - - - - - - G 3/4A 12 29 45 32 20,5 6 4 32 36 55 19 41 M14 x 1,5 19 6
20 M27 x 2 16 31 47 32 20,5 G3/4A 16 31 47 32 20,5 8 5 32 36 56 22 42 M16 x 1,5 22 6
25 M33 x 2 20 35 53 41 23 GlA 20 35 53 41 23 10 7 33 37 24 44 M18 x 1,5 24 6
59
30 M42 x 2 25 37 57 so 23,5 G1 1/4 A 25 37 57 so 23,5 12 8 34 38 60 27 45 M20 x 1,5 27 6
38 M48 x 2 32 42 64 55 26 G 1 1/2A 32 42 64 55 26 s 16 12 36 40 65 32 48 M24 x 1,5 32 7
a For generai applications only. For new designs in hydraulic fluid power applications, stud end dimensions shall be in 20
accordance with the relevant part of ISO 6149.
16 39 44 72 41 51 M30 x 2 41 8
25 20 42 47 79 46 55 M36 x 2 46 9
a
30 25 46 51 86 so 59 M42 x 2 so 9
s4b a 38 32 48 53 91 65 59 M52 x 2 65 10
a Locknuts for the following tube ODs in the L and S series share identica! dimensions:
L series tube OD 8 and S series tube OD 6; L series tube OD 10 and S series tube OD 8;
L series tube OD 12 and S series tube OD 10; L series tube OD 22 and S series tube OD 20;
L series tube OD 28 and S series tube OD 25; L series tube OD 42 and S series tube OD 38.
i
L
32 © ISO 2018 - Ali rights reserved © ISO 2018 - Ali rights reserved 33
UNI EN ISO 8434-1 :2018 UNI EN ISO 8434-1 :2018
ISO 8434-1:2018(E) . ISO 8434-1:2018(E)
l
a
a
"ti
s
l 9
I
L 18 32 15 84 69 60
Series Tube OD d1 d17 is i3 iz L16 L17 s2 a7 08 22 36 19 88 73 60
+1 28 40 24 88 73 60
ref. -0,8 min. min. ±0,2 ±0,3 ±0,3 ref. ref.
6 4 17 7 30 34 19 48 12 12 41
35 so 30 92 71 60
42 60 36 92 70 60
8 6 19 7 30 34 21 51 12 14 44
6 20 4 74 60 50
10 8 22 8 31 35 22 53 14 15 46
12 10 24 8 32 36 24 56 17 17 49
8 22 s 74 so 50
L 15 12 27 9 34 38 28 61 19 21 54
10 25 7 74 59 so
18 15 32 9 36 40, 31 64 24 23,5 56,5
12 28 8 74 59 so
22 19 36 10
s 16 35 12 88 71 60
37 42 35 72 27 27,5 64,5
20 38 16 92 71 60
28 24 42 10 38 43 38 77 36 30,5 69,S
25 45 20 96 72 60
35 30 so 12 42 47 45 86 41 34,5 75,5
42 36 60 12 42 47 51 90 50 40 79
30 so 25 100 73 60
38 60 32 104 72 60
6 4 19 9 32 36 23 53 12 16 46
8 5 22 9 32 36 24 54 14 17 47
10 7 24 9 33 37 25 57 17 17,S 49,5
12 8 27 9 34 38 29 59 17 21,S 51,S
s 16 12 30 11 36 40 33 64 24 24,S 55,5
20 16 36 12 39 44 37 74 27 26,S 63,S
25 20 42 14 42 47 42 81 36 30 69
30 25 so 16 46 51 49 90 41 35,S 76,S
38 32 60 18 48 53 57 96 so 41 80
34 © ISO 2018 - All rights reserved © ISO 2018 - Ali rights reserved 35
UNI EN ISO 8434-1:2018 UNI EN ISO 8434-1:2018
ISO 8434-1:2018(E) . ISO 8434-1:2018(E)
i" a
r
L a
L
a L
Width across flats.
Figure 21 - Weld-on straight connector (WDS) a Method of swivel nut attachment is at the option of the manufacturer.
b Width across flats .
I Table 17 - Dirnensions ofweld-on straight connectors
Figure 22 - Swivel stud straight adapters with O-ring (SWOSDS) with stud end in accordance
f
Dimensions in millimetres
with ISO 6149-2 (S series) or ISO 6149-3 (L series)
d10 d23 • d1 L22 L26 a11
Series Tube OD s1
+0,2 ±0,2 ref. ±0,2 ±0,3 ref.
Table 18 - Dirnensions ofswivel stud straight adapters with O-ring (SWOSDS) with stud end in
6 10 6 4 7 21 12 14
I.
accordance with ISO 6149-2 (S series) or ISO 6149-3 (L series)
8 12 8 6 8 23 14 16
Dimensions in millimetres
10 14 10 8 8 25 17 18
Thread d20 L3 4 L3s
12 16 12 10 8 25 19 18 Series Tube OD S3 s
L 15 19 15 d min. ±0,5 ref.
12 10 29 22 22
6 Ml0 x 1 2,5 33 24,S 14 14
18 22 18 15 10 31 27 23,5
8 M12 x 1,5 4 37,5 26,5 17 17
22 27 22 19 12 36 32 28,5
10 M14 x 1,5 6 38,5 27,5 19 19
28 32 28 24 12 38 41 30,5
12 M16 x 1,5 8 42 30,5 22 22
35 40 35 30 14 43 46 32,5
15 M18 x 1,5 10 44 31,5 24 27
42 46 42 36 16 46 55 35
L 18 M22 x 1,5 13 44,5 31,5 27 32
6 11 6 4 7 26 14 19
22 M27 x 2 17 48,5 32,5 32 36
8 13 8 5 8 28 17 21
28 M33 x 2 22 51 35 41 41a
10 15 10 7 8 30 19 22,5
12 17 12 8 10 32 22 24,5
35 M42 x 2 28 58,5 42,5 50 so
42 M48 x 2 34 64 46,5 55 60
s 16 21 16 12 10 35 27 26,5
6 M12 x 1,5 2,5 38 27 17 17
20 26 20 16 12 40 32 29,5
8 M14 x 1,5 4 40,5 29,5 19 19
25 31 24 20 12 44 41 32
10 M16 x 1,5 6 44,5 32 22 22
30 36 29· 25 14 49 46 35,5
12 M18 x 1,5 8 48 34 24 24
38 44 36 32 16 54 55 38
s 16 M22 x 1,5 11 52 37 27 30
I
20 M27 x 2 14 61,5 43 32 36
I
25 M33 x 2 18 66,5 48 41 46
30 M42 x 2 23 70 51 so so
38 M48 x 2 30 81,5 60 55 60
a Alternative hex size: 46 mm.
36 © ISO 2018 - Ali rights reserved © ISO 2018 - Ali rights reserved 37
UNI EN ISO 8434-1 :2018 UNI EN ISO 8434-1:2018
l.L
ISO 8434-1:2018(E) . ISO 8434-1:2018(E)
Table 19 [continued)
ISO 1179-za ISO 9974.za
Thread Thread
Series Tube OD s ISO 228-1 d20 L34 L35 d20 L34 L35
S3 ISO 724 S3
min. ±0,5 ref. min. ±0,5 ref.
d d
16 30 G3/4A n 55 39 32 - - - - -
20 36 G3/4A 14 59 43 32 M27 x 2 14 59 43 32
25 46 GlA 18 66 48 41 M33 x 2 18 66 48 41
30 50 G1 1/4A 23 71 51 so M42 x 2 23 71 51 50
a 38 60 G1 1/2A 30 82 60 55 M48 x 2 30 82 60 55
L a For generai applications only. Far new designs in hydraulic fluid power applications, stud end
dimensions shall be in accordance with the relevant part of ISO 6149.
L
b Alternative hex size: 46 mm.
Key
a - Method of swivel nut attachment is at the opti on of the manufacturer.
b Width across flats.
Figure 23 - Swivel stud straight adapter with O-ring (SWODS) with stud end with profile seal
in accordance with ISQ.1179-2 or ISO 9974-2
Table 19 - Dimensions of swivel stud straight adapters with O-ring (SWODS) with stud end
with profile seal in accordance with ISO 1179-2 or ISO 9974-2
Dimensi ons in millimetres
ISO 1179-2a ISO 9974.za
Thread Thread
Series Tube OD s ISO 228-1 dzo L34 L35 d20 L 34 L 35
S3 ISO 724 S3
min. ±0,5 ref. min. ±0,5 ref.
d d
6 14 G 1/8A 2,5 32,5 24,S 14 MlO x 1 2,5 32,5 24,S 14
8 17 G1/4A 4 41,S 29,5 19 M12 x 1,5 4 38,5 26,5 17
10 19 G1/4A 6 39,5 27,5 19 M14 x 1,5 6 39,5 27,5 19
12 22 G3/8A 8 46 34 22 M16 x 1,5 8 42,5 30,5 22
15 27 G 1/2A 10 46 32 27 M18 x 1,5 10 43,5 31,5 24
L 18 32 G1/2A 13 45,S 31,5 27 M22 x 1,5 13 45,5 31,S 27
22 36 G3/4A 17 48,5 32,S 32 M26 x 1,5 17 48,5 32,5 32
28 41b GlA 22 53 35 41 M33 x 2 22 53 35 41
35 so G1 1/4A 28 62,5 42,S 50 M42 x 2 28 62,5 42,S 50
42 60 G1 1/2A 34 68,5 46,5 55 M48 x 2 34 68,5 46,5 55
6 17 G 1/4A 2,5 39 27 19 M12 x 1,5 2,5 39 27 17
38 © ISO 2018 -Ali rights reserved © ISO 2018 - Ali rights reserved 39
UNI EN ISO 8434-1 :2018 UNI EN ISO 8434-1:2018
ISO 8434-1:2018(E) . ISO 8434-1:2018(E)
L Table 20 - Dimensions of swivel elbows, swivel branch tees and swivel run tees with O-ring
Dimensions in millimetres
d1 d19 L21 L7 Q4 is s2
Connector
i!
Forged con-
nector machined
Series Tube OD from
barstock
..:i b
S ref. min. ±0,S ±0,3 ref. min. min max.
r 6
8
4
6
2,5
4
26
27,S
19
21
12
14
7
7
12
12
-
14
14
17
10 8 6 29 22 15 8 14 17 19
12 10 8 29,S 24 17 8 17 19 22
15 12 10 32,S 28 21 9 19 - 27
L7 -
L 18 15 13 35,5 31 23,5 9 24 32
� SWOE a4
22 19 17 38,S 35 27,5 10 27 - 36
L1 L 28 24 22 41,S 38 30,5 10 36 - 41a
a 35 30 28 51 45 34,5 12 41 - 50
s/ 42 36 34 56 51 40 12 50 - 60
s/
6 4 2,5 27 23 16 9 12 14 17
i!
8 5 4 27,5 24 17 9 14 17 19
10 7 6 30 25 17,5 9 17 19 22
12 8 8 31 29 21,S 9 17 22 24
s 16 12 11 36,S 33 24,S 11 24 - 30
..:i
S
b
20 16 14 44,S 37 26,S 12 27 - 36
25 20 18 so 42 30 14 36 - 46
30 25 23 55 49 35,S 16 41 - so
38 32 30 63 57 41 18 so - 60
a Alternative hex size: 46 mm.
SWOBT SWORT
Key
1 O-ring
a Method of swivel nut attachment is at the opti on of the manufacturer.
b Width across flats.
Figure 24 - Swivel elbow (SWOE), branch tee (SWOBT) and run tee (SWORT) with O-ring
40 © ISO 2018 -Ali rights reserved © ISO 2018 -Ali rights reserved 41
UNI EN ISO 8434-1 :2018 UNI EN ISO 8434·1 :2018
ISO 8434-1:2018(E)
ISO 8434-1:2018(E)
Table 21 (continued)
I
Tube OD
Series d2 2 d 23 d1 d1 9 L3& L 37
ref. ref. ref. min. ±0,5 ref. SJ s
15 12 34 49,5 42,5
18 15 34 49,5 42
42 22 19 34 51,5 44 so 60
28 24 34 51,5 44
e 35 30 34 53,5 43
L 8 6 4 4 34 27 14 19
L 6 4 6 34,5 27,5
10 17 22
8 5 6 34,5 27,5
Key 6 4 8 37 29
a Tube OD (d2z). 12 8 5 8 37 29 19 24
b Tube OD (dz3). 10 7 8 37 29,S
e Method of swivel nut attachment is at the opti on of the manufacturer. 6 4 11 39 32
d Width across flats. 8 5 11 39 32
16 22 30
10 7 11 39 31,5
Figure 25 - Reducing swivel straight adapter with O-ring (RDSW) 12 8 11 39 31,5
6 4 14 43 36
8 5 14 43 36
Table 21 - Dimensions ofreducing swivel straight adapters with O-ring 20 10 7 14 43 35,5 27 36
Dimensions in millimetres s 12 8 14 43 35,5
Tube OD 16 12 14 45 36,5
Series dzz d23 di d19 L3 & L37 6 4 18 45,5 38,5
ref. ref. ref. min. ±0,5 ref. s1 s 8 5 18 45,5 38,5
8 6 4 4 30,5 23,5 12 17 10 7 18 45,5 38
25 32 (36) 46
6 4 6 32 25 12 8 18 45,5 38
10 14 19
8 6 6 32 25 16 12 18 47,5 39
6 4 8 32 25 20 16 18 49,5 39
12 8 6 8 32 25 17 22 6 4 23 51 44
10 8 8 33 26 8 5 23 51 44
10 8 10 36,5 29,5 10 7 23 51 43,5
15 19 (22) 27
12 10 10 36,5 29,5 30 12 8 23 51 43,S 41 so
18 15 12 12 37 30 24 32 16 12 23 53 44,S
15 12 17 41 34 20 16 23 55 44,5
22 27 36
18 15 17 41 33,5 25 20 23 57 45
15 12 22 43 36 6 4 30 54,S 47,5
L 28 18 15 22 43 35,5 32 (36) 41 (46) 8 5 30 54,5 47,5
22 19 22 45 37,5 10 7 30 54,5 47
15 12 28 46 39 12 8 30 54,5 47
38 50 60
18 15 28 46 38,5 16 12 30 56,5 48
' 35 41 (46) so
22 19 28 48 40,5 20 16 30 58,5 '48
28 24 28 48 40,5 25 20 30 60,5 48,5
30 25 30 62,5 49
42 © ISO 2018 - Ali rights reserved © ISO 2018 -Ali rights reserved 43
UNI EN ISO 8434-1:2018 UNI EN ISO 8434-1:2018
ISO 8434-1:2018(E) ISO 8434-1:2018(E)
AnnexA
(normative)
L NOTICE: Best practice regarding reliability and safety is achieved by pre-assembling the cutting
rings using machines. For machines suitable for this operation, along with tools and setup
parameters, the connector manufacturer should be consulted.
Figure 26 - Plug with O-ring (PL)
A.1 Cutting ring direct assembly into coupling body
Table 22 - Dimensions of plugs with O-ring
Follow the instructions of Table A.1 unless otherwise specified by the manufacturer.
Dimensions in millimetres
Tube OD L3s
Series
dio ±0,5
6 19,0
8 19,0
10 20,5
12 21,0
15 21,0
L 18 23,5
22 26,0
28 26,5
35 32,0
42 32,5
6 19,0
8 19,0
10 21,0
12 21,5
s 16 25,0
20 � 30,5
25 32,5
30 35,5
38 40,5
44 © ISO 2018 - All rights reserved © ISO 2018 - Ali rights reserved 45
UNI EN ISO 8434-1:2018 UNI EN ISO 8434-1:2018
ISO 8434-1:2018(E) ISO 8434-1:2018(E)
Key
Place nut and cutting ring on the tube with the cutting edge 1 ring of materiai
towards the tube end, as shown. Ensure that the cutting ring Re-assembly
is facing the correct direction to prevent assembly errar. Each time the connector is disassembled, the nut shall be
re-tightened firmly using the same torque as required far
initial assembly. Hold the connector body firmly with one
wrench, and turn nut with another wrench.
A.2 Cutting ring pre-assembly using a manual pre-assembly adapter for final Table A.2 (continued)
assembly in the connector body Instruction Illustration
Follow the instructìons of Table A.2 unless otherwise specified by the manufacturer. Step 4: lnitial assembly
Assemble the nut by hand untiI contact of the body, cut
Table A.2 - Cutting ring pre-assembly using a manual pre-assembly adapter for final assembly ting ring and nut becomes noticeable.
in the connector body Secure the adapter in a vise and insert the tubé into the
connector body so the tube bottoms out on the tube
lnstruction Illustration stop. The tube shall touch the tube stop to ensure that
Step 1: Jnspection the cutting ring bites into the tube correctly.
The cones of manual pre-assembly adapters are subject
to the usual wear. Therefore they shall be checked in
regular intervals by eone gauges after every 50 as
semblies.
Non-gauge size adaptors shall be replaced to prevent
from assembly faults. / Step 5: Tightening
Tighten the nut with a wrench according to the recom
mended number of wrenching turns specified by the
manufacturer.
Step 2: Preparation of tube NOTE Deviating from the recommended number of
Cut tube off at a right angle. A maximum angular devia assembly turns can lead to reduced pressure perfor
tion of 0,5° relative to the tube axis is permissible. mance and !ife expectancy of the tube connection.
Leakage and tube slippage can occur.
Do not use pipe cutters or cutting-off wheels as they
cause severe burring and angular cuts. Use of a preci
sion cut-off machine or device is recommended.
Lightly deburr tube ends inside and out (maximum
0,2 x 45°), and clean them.
Step 6: Check � X
Disassemble the tube connection.
ATTENTION - Thin-walled tubes may require sup
portive tube inserts; see manufacturer's assembly Check penetration of cutting edge. If the connector
instructions. was assembled correctly, a ring of materia] distributed
equally will be visible and should cover at least 80% of
Deformation or irregularities such as inclined sawed
off tubes or excessively deburred tubes reduce the
the front cutting edge. 1
�
I integrity, !ife expectancy and the sealing of the tube The cutting ring may turn on tube freely, but it should
j connection. not be capable of axial displacement.
48 © ISO 2018 -AJI rights reserved . © ISO 2018 - Ali rights reserved 49
UNI EN ISO 8434-1 :2018 UNI EN ISO 8434-1 :2018
ISO 8434-1:2018(E) ISO 8434-1:2018(E)
iI
one wrench, and turn nut with another wrench. [3) ISO 286-2, Geometrica! product specifications (GPS} - ISO code system far tolerances on linear
sizes - Part 2: Tab/es of standard tolerance classes and limit deviations far ho/es and shafts
[4) ISO 1179-3, Connections far generai use and fluid power - Ports and stud ends with 150 228-1
Minimum length of straight tube end for tube bends threads with elastomeric or meta/-to-meta/ sealing - Part 3: Light-duty (L series) stud ends with
The length of undeformed straight tube (2 x h) sha 11 be sealing by O-ring with retaining ring (types G and H)
at least twice the length of the nut (h).
[S] ISO 4397, Fluid power connectors and associated components - Nominai outside diameters of
The straight tube end may not exceed any deviation of tubes and nominai hose sizes
rolrndness or straightness which exceeds the dimen
sionai tolerances of the tube. (6 ) ISO 4399, Fluid power systems and components - Connectors and associated components -
Nominai pressures
[7 ] ISO 10763, Hydrau/ic Jluid power - Plain-end, seamless and welded precision steel tubes -
h Dimensions and nominai working pressures
[8] ISO 12151-2, Connections far hydrau/ic fluid power and generai use - Hose fittings - Part 2: Hose
2xh fittings with ISO 8434-1 and ISO 8434-4 24 degree eone connector ends with 0-rings
50 © ISO 2018 - All rights reserved © ISO 2018 -Ali rights reserved 51
UNI EN ISO 8434-1:2018 UNI EN ISO 8434-1:2018
I
I
�
I L'-11 ENTE ITALIANO Via Sannio, 2 - 20137 Milano Riproduzione vietata
Via delle Colonnelle, 18 - 00186 Roma Legge 22 aprile 1941 N° 633
v,,IJ DI NORMAZIONE www.uni.com e successivi aggiornamenti.