Navistar International 9800i - SCR

Electronic Control System Operation
Electronic Control Unit (ECU) System Operation
J3
1 2 3 4
H H
G G
F F
E E
D D
C C
B B
A A
03 1 2 3 4
140
4
J2
4 3 2 1
A A
B B
C C
D D
E E
F F
G G
H H
J J
K K
L L
M M
4 3 2 1
J1
4 3 2 1
A A
B B
C C
–UN–19SEP07
D D
E E
F F
G G
H H
RG15090
4 3 2 1
Engine Control Unit (ECU)
J1—32 Pin Connector - Black J2—48 Pin Connector - Red J3—32-Pin Connector - Blue
Tip Tip Tip
Main Components of the Engine Control Unit (ECU) • Analog-to-digital converters (A/D)
• Digital-to-analog converters (D/A)
The ECU is the controller that follows a defined • Microprocessor (CPU)
program to run the engine at the desired operating • Memory (storage)
point while keeping within emissions regulation. This • Internal power supplies for external components
system is made up of input components (i.e.
temperature and pressure sensors), and controlled Analog-to-Digital and Digital-to-Analog Converters
components (i.e. injectors and actuators). The ECU (A/D and D/A)
consists of:
Continued on next page DM80898,00000F4 –19–03OCT07–1/3
CTM320 (04JUN08) 03-140-4 4.5 L and 6.8 L Level 14 Electronic Fuel System
061808
PN=206
Diagnostic Specifications
4.5L 12V ECU Wiring Diagram 1
J01
ECU Harness Connector
(Black Face)
A Fuel Injector
Wire Harness
1 2 3 4
A A
B B
C C
D D 1
E E B Female
Socket
F F
G G
H H C01
1 2 3 4 C Shield Fuel Injector
Connector 2
1
5493 Org E1 5493 Org 1
1 6 6 1
2
5499 Wht C1
5499 Wht 2
2 5 5 2 3
5498 Gry F1
5498 Gry 3
5495 Dk Grn 4 3 4 4 3 4
3
Female 5 6 6 5
5495 Dk Grn D1 Socket B D
5491 Brn G1 5491 Brn Male
Pin
5496 Lt Blu
5496 Lt Blu G2
4
06
210
5410 Blk D3
11
5413 Org A4
E Fuse
(50 Amp)
F Glow Plug G Glow
Plugs
Relay
C05 5413 Org
H To Alternator
5429 Wht C04 C03 5050 Blk
5429 Wht F4
C07 C02 Chassis I
Accessory Accessory Ground
Connector B Connector A
5050 Blk B
D Male
Pin
J B 5050 Blk SP5050
C B A A B C
Single
Point
5412 Red
Ground C C
B
Female 5050 Blk
Socket
K Y01 Suction Control Valve
L Twisted Pair See Diagram
(4,7) 5424 Yel 1
5424 Yel H1
–UN–20MAY08
1 2 2 1
5419 Wht H2 5419 Wht 2
B D
Female Male
RG14971
Socket Pin
Continued on next page DM59778,0000019 –19–26JAN08–1/2
061808
PN=1415
A—Fuel Injector Wire Harness L—Twisted Pair J1-D3—[5410A Black] Wiring J1-G2—[5496 Light Blue]
B—Female Socket C01—Fuel Injector Connector Shield Injector #2 & #3 Power
C—Shield C02 —Accessory Connector A J1-E1—[5493 Orange] Injector J1-H1—[5424 Yellow] HP Pump
D—Male Pin C07—Accessory Connector B #1 Inject Pulse Suction Control Valve
E—Fuse (50 Amp) J01—ECU Harness Connector J1-F1—[5498 Gray] Injector #3 High Drive
F—Glow Plug Relay (Black Face) Inject Pulse J1-H2—[5419 White] HP Pump
G—Glow Plugs J1-A4—[5413 Orange] Glow J1-F4—[5429 White] Glow Plug Suction Control Valve
H—To Alternator Plug Relay Signal Relay Control Low Drive
I—Chassis Ground J1-C1—[5499 White] Injector J1-G1—[5491 Brown] Injector Y01—Suction Control Valve
J—Single Point Ground #2 Inject Pulse #1 & #4 Power
K—See Diagram (4,7) J1-D1—[5495 Dark Green]
Injector #4 Inject Pulse
DM59778,0000019 –19–26JAN08–2/2
06
210
12
061808
PN=1416
J03 D01 Water-In-Fuel Sensor

ECU Harness Connector A Female Socket
(Blue Face) 5453 Org A
A
1 2 3 4
A A 5414 Yel B A B B A B
B B
C C Female Socket A
D D
B Male Pin
E E P01 Intake Manifold
Air Pressure Sensor
F F
SP5414 5414 Yel 1
G G
2
H H
5416 Lt Blu
2 1 1 2
3
P
5468 Gry 3 3
1 2 3 4
Female Socket A B Male Pin
5453 Org D2 P03A Low Pressure Fuel Sensor
P03 Low Pressure
SP5414
Interconnect Option Fuel Sensor (If Equipped)

5468 Gry C4 5414 Yel A A 5414 Yel 1
5416 Lt Blu B B 5416 Lt Blu 2
SP5416
C B A A B C
1 2
C 5469 Wht 3
2 1
3
P
5469 Wht C2 C 3
Female
5416 Lt Blu H4
SP5416
A B Socket A B Male
Pin
Female Socket Male Pin
SP5414 SP5414 5414 Yel 1 P04 Engine Oil Pressure Sensor
5414 Yel H3
5416 Lt Blu 2
C See 06
Diagram (3)
5467 Pur 3
2 1 1 2
3
P 210
5467 Pur C3 3
13
P05 Fuel Rail Pressure Sensor
5475 Dk Grn C1
5475 Dk Grn 1
G2
5427 Pur 2
5427 Pur
5946 Lt Blu G1
5946 Lt Blu 3
2 1 3 3 1 2 P
X01 Crank Position Sensor
D Twisted Pair
5447 Pur A
5447 Pur F4 AB
BA
5448 Gry B
5448 Gry F3
X02 Pump Position Sensor

–UN–20MAY08
D Twisted Pair
5443 Org G3
5443 Org A
AB
BA
5445 Dk Grn G4 5445 Dk Grn B
RG14977

4.5 Liter 12 Volt ECU Wiring Diagram 2 (PT+)
Continued on next page BK53208,0000003 –19–25JAN08–1/2
061808
PN=1417
A—Female Socket J3-C4—[5468 Gray] Intake J3-G3—[5443 Orange] Pump P03—Low Pressure Fuel
B—Male Pin Manifold Air Pressure Position Return Sensor (If Equipped)
C—See Diagram (3) Signal J3-G4—[5445 Dark Green] P03A—Low Pressure Fuel
D—Twisted Pair J3-D2—[5453 Orange] Water In Pump Position Pulse Sensor Interconnect
D01—Water In Fuel Sensor Fuel Signal J3-H3—[5414A Yellow] 5 Volt Option
J03—ECU Harness Connector J3-F3—[5448 Gray] Crank Power Supply #2 P04—Engine Oil Pressure
(Blue Face) Position Return Negative Sensor
J3-C1—[5475 Dark Green] Fuel J3-F4—[5447 Purple] Crank J3-H4—[5416A Light Blue] 5 P05—Fuel Rail Pressure
Rail Pressure Signal Position Pulse Volt Power Supply #2 Sensor
J3-C2—[5469 White] Low J3-G1—[5946 Light Blue] 5 Positive X01—Crank Position Sensor
Pressure Fuel Signal Volt Power Supply #1 P01—Intake Manifold Air X02—Pump Position Sensor
J3-C3—[5467 Purple] Engine Positive Pressure Sensor
Oil Pressure Signal J3-G2—[5427 Purple] 5 Volt
Power Supply #1
Negative
BK53208,0000003 –19–25JAN08–2/2
06
210
14
061808
PN=1418
J03
ECU Harness Connector A Female Socket T01 Charge Air Cooler Outlet
(Blue Face) Temp Sensor
5455 Dk Grn A
1 2 3 4
A A
B B SP5474 5474 Yel B BA A B t
C C
D D Female
E E Socket A B Male Pin
F F
G G
T02 Intake Manifold
Air Temp Sensor
H H 5456 Lt Blu A
1 2 3 4
SP5474 5474 Yel B BA

A B t
5455 Dk Grn F2
Female
5474 Yel B2 Socket A B Male Pin
5456 Lt Blu F1
T03 EGR Temp Sensor
5463 Org A
5463 Org E2
5474 Yel B BA A B t
Female
Socket A B Male Pin
06
210
T04 Coolant Temp Sensor 15
5461 Brn A
5461 Brn D3
5414 Yel H3
SP5414 SP5414 SP5414 5414 Yel B BA
A B t
Female
C Socket A B Male Pin
See Diagram
(2)
T05 Fuel Temp Sensor
5428 Gry 1
5428 Gry B1
5414 Yel 2 1 2 2 1 t
Female
Socket A B Male Pin
Compressor Inlet
C23 Temp Sensor
Interconnect
(If Equipped) T06 Compressor
Temp Sensor
Inlet
5516 Lt Blu 1 1 5516 Lt Blu A

D1
–UN–20MAY08
5516 Lt Blu
5414 Yel 2 2 1 1 2 2 5414 Yel B BA A B t

Female Male Female
Socket A B Pin Socket A B Male Pin
RG14978
D C23 Not Equipped On Rear Mount ECUs

Continued on next page BK53208,0000004 –19–05DEC07–1/2
061808
PN=1419
A—Female Socket J3-B2—[5474A Yellow] J3-F2—[5455 Dark Green] T03—EGR Temperature

B—Male Pin Precision Sensor Charged Air Cooler Sensor
C—See Diagram (2) Return Outlet Temperature T04—Coolant Temperature
D—C23 Not Equipped On Rear J3-D1—[5516 Light Blue] Signal Sensor
Mount ECUs Compressor Inlet J3-H3—[5414A Yellow] 5 Volt T05—Fuel Temperature
C23—Compressor Inlet Temperature Signal Power Supply #2 Sensor
Temperatures Sensor J3-D3—[5461 Brown] Coolant Negative T06—Compressor Inlet
Interconnect (If Temperature Signal T01—Charge Air Cooler Outlet Temperature Sensor
Equipped) J3-E2—[5463 Orange] EGR Temperature Sensor
J03—ECU Harness Connector Temperature Signal T02—Intake Manifold Air
(Blue Face) J3-F1—[5456 Light Blue] Temperature Sensor
J3-B1—[5428 Gray] Fuel Intake Manifold Air
Temperature Signal Temperature Signal
BK53208,0000004 –19–05DEC07–2/2
06
210
16
061808
PN=1420
C02 C07 C09

J02 Accessory Accessory Control Panel Connector
ECU Harness Connector Connector A Connector B
(Red Face)
X H J
B
A See Diagram
1 2 3 4 5050 Blk W G B K
A A (1,7) V L
B B A B C C B A C5412 Red F A C
C U M
B Alternator
5412 Red
C C E D
Excitation T N
D
E
D
E
Male Pin C
5050 Blk
B D Female
Socket
S R P
F F D
G G C10 CAN Terminator Female D
H H Female Socket
Socket A
J J D A B B A
5412 Red
J
K K 120
Female E Resistor
L L Socket B
C F
5020 Blk
M M A
B C See
C Male Pin
5904 Yel
1 2 3 4
Dk Grn
Diagram
5905
G Twisted Pair H Shield (6)

SP5904 5904 Yel
5904 Yel A1 V
SP5905 5905 Dk Grn
5905 Dk Grn B1 U
SP5020 5020 Blk
5020 Blk K2 F
See
I Diagram (5,6) C D E C11 Diagnostic Connector
5012 Red F
C Male Pin 5012 Red
5012 Red B2 G
SP5012
G E
Original B Fuel Heater 06
Connection K H A D J (If Equipped) 210
5022 Red
17
J C
A
SP5050
B
5050 Blk
Chassis
SP5012 L Ground
5012 Red
F02 VBatt C18 Fuel Heater Option Fuel Heater

SP5022
M Relay
(20 Amp)
5022 Red L1 SP5082 A Fuse N (If Equipped)
(10 Amp)
SP5050 B C
A B C C B A
B 5050 Blk
C12 (TVP) Male C Female A
Pin C Socket D 5012 Red
5002 Red
SP5050 SP5082
5022 Red L4
C15 Remote Switch
Male
5022 Red M1 B1
Pin C D Female
Socket
(12V) F01
5022 Red M4 (30 Amp) A
SP5050
5002 Red A
SP5082 SP5002 5032 Red
A B B A
B B
5050 Blk L2
SP5050 SP5050 O 5032 Red
B
Solenoid B+ F
5050 Blk L3
SP5082 P Starter Relay See
Q Starter Solenoid
–UN–20MAY08
5050 Blk M2 5082 Red 'S' Terminal Diagram

(6)
SP5050 5050 Blk C13 C14 5422 Red 5422 Red
D
SP5050 5050 Blk
E
RG14973
R Single Point Ground

Continued on next page BK53208,0000005 –19–03MAR08–1/2
061808
PN=1421
A—See Diagram (1,7) O—Solenoid B+ C15—Remote Switch J2-L2—[5050A Black] Battery

B—Alternator Excitation P—Starter Relay C18—Fuel Heater Option Negative
C—Male Pin Q—Starter Solenoid ’S’ F01—30 Amp J2-L3—[5050B Black] Battery
D—Female Socket Terminal F02—20 Amp Negative
E—120 Resister R—Single Point Ground J02—ECU Harness Connector J2-L4—[5022B Red] Battery
F—See Diagram (6) B1—12 Volt (Red Face) Positive
G—Twisted Pair C02—Accessory Connector A J2-A1—[5904A Yellow] CAN J2-M1—[5022C Red] Battery
H—Shield C07—Accessory Connector B High Positive
I—See Diagram (5,6) C09—Control Panel Connector J2-B1—[5905A Dark Green] J2-M2—[5050C Black] Battery
J—Fuel Heater (If Equipped) C10—CAN Terminator CAN Low Negative
K—Original Connection. See C11—Diagnostic Connector J2-B2—[5012A Red] Ignition J2-M4—[5022D Red] Battery
Instruction for Update C12—Transient Voltage Key Start/Run Switch Positive
L—Chassis Ground Protection (TVP) J2-K2—[5020A Black] CAN VBatt—Battery Positive
M—Fuse (10 Amp) C13—Starter Relay Coil Return Shield
N—Fuel Heater Relay (If C14—Starter Relay Coil J2-L1—[5022A Red] Battery
Equipped) Control Positive
BK53208,0000005 –19–03MAR08–2/2
06
210
18
061808
PN=1422
J02
ECU Harness Connector A Loss of Coolant
Switch
(Red Face) C08
1 2 3 4
B Female
Socket Auxiliary A
A A Connector B
B B
C C
W X K K X W C Air Filter
Restriction Switch
D D V L L V
J J
E E U
H B
M B H A
M U
F F G A C C A G
T N N T B
G G F D D F
S E O O E S
H H
D External
R Q P P Q R
J J
Shutdown Switch
K K
A
L L E B
M M
Male Female B
Pin Socket
1 2 3 4
F External
Derate Switch
A
5948 Gry G4 M M
B
5436 Lt Blu D3 N N
5941 Brn K1 K K G Cruise Cancel /
Resume Switch
5939 Wht J1 J J A
H See Diagram (6)
5714 Yel G3 Q Q B
SP5714 SP5714
5971 Brn J2 D D I Cruise On Switch 06

J 210
5954 Yel F2 E E A
19
23 Pin Connector (Auxiliary Connector)
K Remote
Switch
Cruise
5917 Pur B3 L L A
5012 Red
H H B
L Stop Engine Lamp

A B
5473 Org D2 W W
SP5012
5012 Red B2 G G
SP5012
M N Cruise Brake Switch
See Diagram A
(4,6)
5943 Org E1 O O
B
5012 Red
B B
5714 Yel
O Secondary
Analog Throttle
C C
A
5913 Org F3 F F B
5050 Blk C
X
–UN–20MAY08
Single Point
Ground P Q Drop / ISOC
Governor Switch
5911 Brn G2 A A A
RG14974
B
5937 Pur H4 P P

Continued on next page BK53208,0000006 –19–28NOV07–1/2
061808
PN=1423
A—Loss of Coolant Switch M—See Diagram (4,6) J2-D2—[5473 Orange] Stop J2-G3—[5714A Yellow] 5 Volt
B—Female Socket N—Cruise Brake Switch Engine Lamp Return Power Supply #4
C—Air Filter Restriction O—Secondary Analog J2-D3—[5436 Light Blue] Air Return
Switch Throttle Filter Restriction J2-G4—[5948 Gray] Low
D—External Shutdown Switch P—Single Point Ground Switch Coolant Level Switch
E—Male Pin Q—Drop/Isoc (Isochronous) J2-E1—[5943 Orange] Cruise J2-H4—[5937 Purple]
F—External Derate Switch Governor Switch Brake Switch Droop/Isochronous
G—Cruise Cancel/Resume C08—23 Pin Connector J2-F2—[5954 Yellow] Cruise Governor Switch
Switch (Auxiliary Connector) On/Off Switch J2-J1—[5939 White] External
H—See Diagram (6) J02—ECU Harness Connector J2-F3—[5913 Orange] Derate Switch
I—Cruise On Switch (Red Face) Secondary Analog J2-J2—[5971 Brown] Cruise
J—23 Pin Connector (Auxiliary J2-B2—[5012A Red] Ignition Throttle Signal Cancel/Resume Switch
Connector) Key Start/Run Switch J2-G2—[5911 Brown] 5 Volt J2-K1—[5941 Brown] External
K—Remote Cruise Switch J2-B3—[5917 Purple] Remote Power Supply #4 Shutdown Switch
L—Stop Engine Lamp Cruise On/Off Switch Positive
BK53208,0000006 –19–28NOV07–2/2
06
210
20
061808
PN=1424
J02
ECU Harness Connector Resume
(Red Face) C09 A Coast / Bump
Control Panel Down Switch
A
1 2 3 4
A B Female
Socket Connector A
B B
C C B
X H J J H X
D D K
E E
W G B
K G W B
F F
V
F A C
L L
C A F
V
C Set / Accel /
Bump Up Switch
G G U M M U
E D D E
H H T N N T A
S R P P R S
J J
B
K K
L L B D E Bump
Switch
Enable
M M Female Male
1 2 3 4 Socket Pin A
B
5936 Lt Blu F1 T T
5955 Dk Grn D4 W W F Key Switch
5923 Org E4 X X
5032 Red
B G B BATTERY H
5422 Red
I See J
21 Pin Connector (Panel Connector)
D D START
Diagram (4) 5412 Red
J J ACC K
SP5012
5012 Red B2 G G RUN L
See 06
M Diagram (4,5) N Warning Lamp 210
A B
5916 Lt Blu C1 H H 21
O WaitingTo Start Lamp

A B
5474 Yel C2 A A
P Primary
Analog Throttle
5814 Yel C3 C C
A
5915 Dk Grn A4 L L B
5916 Lt Blu A3 M M C
Q Multi-State
Throttle
5714 Yel
S S A
5947 Pur B4 R R B
R
See Diagram S Shutdown
Override Switch
(5)
SP5714
5714 Yel G3 SP5714
P P A
5918 Gry E3 N N B
–UN–20MAY08
5050 Blk
E
T Single
Ground
Point
U Tachometer
5439 Wht D1 K K
RG14975
V Control Panel
061808
PN=1425
A—Resume Coast/Bump Down P—Primary Analog Throttle J2-B2—[5012A Red] Ignition J2-D4—[5955 Dark green]
Switch Q—Multi-State Throttle Key Start/Run Switch Set/Accel/Bump Up
B—Female Socket R—See Diagram (5) J2-B4—[5947 Purple] Switch
C—Set Accel/Bump Up Switch S—Shutdown Override Switch Mulitstate Throttle J2-E3—[5913 Orange]
D—Male Pin T—Single Point Ground Signal Secondary Analog
E—Bump Enable Switch U—Tachometer J2-C1—[5916 Light Blue] Throttle Signal
F—Key Switch V—Control Panel Warning Lamp Drive J2-E4—[5923 Orange] Bump
G—21 Pin Connector (Panel C09—21 Pin Connector (Panel Return Enable Switch
Connector) Connector) J2-C2—[5474 Yellow] Wait To J2-F1—[5936 Light Blue]
H—Battery J02—ECU Harness Connector Start Lamp Drive Resume Coast/Bump
I—See Diagram (4) (Red Face) Return Down Switch
J—Start J2-A3—[5616 Light Blue] 5 J2-C3—[5814 Yellow] 5 Volt J2-G3—[5714A Yellow] 5 Volt
K—Accessory Volt Power Supply #3 Power Supply #3 Power Supply #4
L—Run Positive Return Return
M—See Diagram (4,5) J2-A4—[5915 Dark Green] J2-D1—[5439 White]
N—Warning Lamp Primary Analog Tachometer Pulse
O—Wait to Start Lamp Throttle Signal Output
BK53208,0000007 –19–28NOV07–2/2
06
210
22
061808
PN=1426
J01 X03
(Black Face) EGR Valve
A Female
Socket
1 2 3 4 5441 Brn 1
A A
B B 5421 Brn 3 6 5 4 3 2 1 1 2 3 4 5 6
C C
5423 Org 4
D D
E E 5 6
F F
A B
C
5444 Yel
5425 Dk Grn
Female Male
G G Twisted Socket Pin
Pair
H H
1 2 3 4
5421 Brn G3
5423 Org G4
5435 Dk Grn B4 X04
VGT Actuator
5417 Pur B3
SP5449 5449 Wht 1 1
5449 Wht H3 1 4 4 1 2
H4
5050 Blk 2
5449 Wht 2 3 3 2 4
A 4 B
Female Male 06
J03 Socket Pin 210
ECU Harness Connector 5433 Org 23
(Blue Face)
1 2 3 4
A A
B B C07 C02
C C Accessory Accessory
D D Connector B Connector A
E E
F F
G G 5050 Blk B B 5050 Blk

C B A A B C
SP5050
H H
1 2 3 4 C C
A B
5412 Red
A D Female Male
Single Point Socket Pin
Female 5050 Blk
Socket Ground
E
5511 Brn A2
See Diagram
5444 Yel A3 C X05 (1,4)
Twisted Turbo Speed Sensor
5425 Dk Grn A4 Pair
–UN–20MAY08
5435 Dk Grn 1
5433 Org E4
5417 Pur 2 1 2 3 3 2 1
A B
RG14972

061808
PN=1427
A—Female Socket J1-B4—[5435 Dark Green] J03—ECU Harness Connector J3-E4—[5433 Orange] VGT
B—Male Pin Turbo Speed Pulse (Blue Face) Actuator
C—Twisted Pair J1-G3—[5421 Brown] EGR J3-A2—[5511 Brown] 5 Volt Communications
D—Single Point Ground Valve PWM Drive #1 Power Supply #5 Signal
E—See Diagram (1,4) J1-G4—[5423 Orange] EGR Positive X03—EGR Valve
C02—Accessory Connector A Valve PWM Drive #2 J3-A3—[5444 Yellow] 5 Volt X04—VGT Actuator
C07—Accessory Connector B J1-H3—[5449B White] VGT Power Supply #5 X05—Turbo Speed Sensor
J01—ECU Harness Connector Actuator Power #1 Return
(Black Face) Positive J3-A4—[5425 Dark Green] EGR
J1-B3—[5417 Purple] Turbo J1-H4—[5449A White] VGT Valve Position Signal
Speed Return Actuator Power #2
Positive
BK53208,0000008 –19–28NOV07–2/2
06
210
24
061808
PN=1428
C32
Low Pressure (Type 2
C30 A Fuel System
Low Pressure Fuel Pump Fuel Pump
(If Equipped) Key Switch)
Connector (If Equipped)
VBatt
5092 Red 1 1 5092 Red A
J02 2 1 1 2 A B B A
ECU Harness Connector B 5050 Blk 2 2 5050 Blk B
(Red Face)
Key
1 2 3 4 Switch C D C D
A A Run Female Male Female Male
B B E Socket Pin Socket Pin
C C
Single
D D
E E
Point
C Ground C32
F F (Type 2
G G Female C30 Low Pressure
H H Socket Low Pressure Fuel Pump Fuel Pump F Fuel System
(If Equipped) Relay Switch)
J J Connector (If Equipped)
K K
5092 Red 1 1 5092 Red A
L L
2 1 1 2 A B B A
M M 5050 Blk 2 2 5050 Blk B
1 2 3 4
C D C D
Female Male Female Male
Socket Pin Socket Pin
06
210
Low Pressure
25
G Fuel Pump Relay
–UN–20MAY08
VBatt (If Equipped)
5092 Red
5050 Blk
M3 SP5050
RG14970
Single Point
E Ground
A—(Type 2 Fuel System, Key E—Single Point Ground C30—Low Pressure Fuel Pump J2-M3—Low Pressure Fuel
Switch) F—(Type 2 Fuel System, Relay Connector (If Equipped) Pump Relay Drive
B—Key Switch Run Switch) C32—Low Pressure Fuel Pump VBatt—Battery Positive
C—Female Socket G—Low Pressure Fuel Pump (If Equipped)
D—Male Pin Relay (If Equipped) J02—ECU Harness Connector
(Red Face)
BK53208,0000009 –19–11FEB08–1/1
061808
PN=1429
J01
(Black Face)
A Fuel Injector
Wire Harness
1 2 3 4
A A
B B
C C
D D
E E B Female
Socket
1
F F
G G
H H C01
1 2 3 4 C Shield Fuel Injector
Connector 2
1
5493 Org E1 5493 Org 1
1 6 6 1
2
5499 Wht C1 5499 Wht 2
2 5 5 2 3
5498 Gry F1 5498 Gry 3
5495 Dk Grn 4 3 4 4 3 4
3
B 5 6 6 5 D
5495 Dk Grn D1 Female Male
Socket Pin
5491 Brn
5491 Brn G1
5496 Lt Blu
06 5496 Lt Blu G2 4
210
SP5410/
26 SP5420/
SP5430 5410 Blk
5410 Blk D3
5413 Org A4
Fuse
E (50 Amp) F Glow
Relay
Plug
G Glow
Plugs
C05 5413 Org
H To Alternator
5429 Wht C04 C03 5050 Blk
5429 Wht F4
C07 C02 I
Accessory Accessory Chassis
Connector B Connector A Ground
J B 5050 Blk
Single Point
Ground B 5050 Blk SP5050
C B A A B C
5412 Red
Female C C Male
Socket B D Pin
5050 Blk
Shield K Y01
For Suction
5420 Blk
Twisted Pair See

–UN–20MAY08
Female Male
L Remote M For Engine Diagram Socket B Control D Pin
Mount Mount ECU (4,7) Valve
ECU 5424 Yel 1
5424 Yel H1
1 2 2 1
RG14980
5419 Wht H2 5419 Wht 2

Continued on next page BK53208,000000A –19–26JAN08–1/2
061808
PN=1430
A—Fuel Injector Wire Harness M—Twisted Pair For Engine J1-D1—[5495 Dark Green] J1-G2—[5496 Light Blue]
B—Female Socket Mount ECU Injector #4 Inject Pulse Injector #2 & #3 Power
C—Shield C01—Fuel Injector Connector J1-D3—[5410A Black] Wiring J1-H1—[5424 Yellow] HP Pump
D—Male Pin C02 —Accessory Connector A Shield Suction Control Valve
E—Fuse (50 Amp) C07—Accessory Connector B J1-E1—[5493 Orange] Injector High Drive
F—Glow Plug Relay J01—ECU Harness Connector #1 Inject Pulse J1-H2—[5419 White] HP Pump
G—Glow Plugs (Black Face) J1-F1—[5498 Gray] Injector #3 Suction Control Valve
H—To Alternator J1-A4—[5413 Orange] Glow Inject Pulse Low Drive
I—Chassis Ground Plug Relay Signal J1-F4—[5429 White] Glow Plug Y01—Suction Control Valve
J—Single Point Ground J1-C1—[5499 White] Injector Relay Control
K—See Diagram (4,7) #2 Inject Pulse J1-G1—[5491 Brown] Injector
L—Shield For Remote Mount #1 & #4 Power
ECU
BK53208,000000A –19–26JAN08–2/2
06
210
27
061808
PN=1431

1 2 3 4
A
B B
C C Female Socket A
D D
B Male Pin
Air Pressure Sensor
F F
SP5414 5414 Yel 1
G G
2
H H
5416 Lt Blu
2 1 1 2
3
P
5468 Gry 3 3
1 2 3 4
P03 Low Pressure
SP5414

5468 Gry C4 5414 Yel A A 5414 Yel 1
SP5416 5416 Lt Blu B B 5416 Lt Blu 2
C B A A B C
1 2
C 5469 Wht 3
2 1
3
P
5469 Wht C2
5469 Wht C 3
Female
5416 Lt Blu H4
SP5416 A B Socket A B Male
Pin
5414 Yel H3
5416 Lt Blu 2
06 C See
210 Diagram (3)
5467 Pur 3
2 1 1 2
3
P
5467 Pur C3 3
28
5475 Dk Grn C1
5475 Dk Grn 1
G2
5427 Pur 2
5427 Pur
5946 Lt Blu G1
5946 Lt Blu 3
2 1 3 3 1 2 P
D Twisted Pair
5447 Pur A
5447 Pur F4 AB
BA
5448 Gry B
5448 Gry F3

–UN–20MAY08
D Twisted Pair
5443 Org G3
5443 Org A
AB
BA
RG14986

Continued on next page BK53208,000000B –19–26JAN08–1/2
061808
PN=1432
(Blue Face) Position Return Return Sensor
J3-C2—[5469 White] Low J3-G1—[5946 Light Blue] 5 Positive X01—Crank Sensor
Power Supply #1
Return
BK53208,000000B –19–26JAN08–2/2
06
210
29
061808
PN=1433
J03
5455 Dk Grn A
1 2 3 4
A A
C C
D D Female
F F
G G
T02 Intake Manifold
Air Temp Sensor
H H 5456 Lt Blu A
1 2 3 4
SP5474 5474 Yel B BA

A B t
5455 Dk Grn F2
Female
5456 Lt Blu F1
T03 EGR Temp Sensor
5463 Org A
5463 Org E2
5474 Yel B BA A B t
Female
Socket A B Male Pin
06
210
30
T04 Coolant Temp Sensor
5461 Brn A
5461 Brn D3
5414 Yel H3
SP5414 SP5414 SP5414 5414 Yel B BA
A B t
Female
See Diagram
(2)
T05 Fuel Temp Sensor
5428 Gry 1
5428 Gry B1
5414 Yel 2 1 2 2 1 t
Female
Socket A B Male Pin
Compressor Inlet
C23 Temp Sensor
Interconnect
(If Equipped) T06 Compressor
Temp Sensor
Inlet
5516 Lt Blu 1 1 5516 Lt Blu A

D1
–UN–20MAY08
5516 Lt Blu
5414 Yel 2 2 1 1 2 2 5414 Yel B BA A B t

Female Male Female
Socket A B Pin Socket A B Male Pin
RG14987
D C23 Not Equipped On Rear Mount ECUs

Continued on next page BK53208,000000C –19–05DEC07–1/2
061808
PN=1434
A—Female Socket J3-B2—[5474A Yellow] J3-F2—[5455 Dark Green] T03—EGR Temperature

B—Male Pin Precision Sensor Charged Air Cooler Sensor
C—See Diagram (2) Return Outlet Temperature T04—Coolant Temperature
D—C23 Not Equipped on Rear J3-D1—[5516 Light Blue] Signal Sensor
Mount ECUs Compressor Inlet J3-H3—[5414A Yellow] 5 Volt T05—Fuel Temperature
C23—Compressor Inlet Temperature Signal Power Supply #2 Sensor
Temperatures Sensor J3-D3—[5461 Brown] Coolant Return T06—Compressor Inlet
Interconnect Temperature Signal T01—Charge Air Cooler Outlet Temperature Sensor
J03—ECU Harness Connector J3-E2—[5463 Orange] EGR Temperature Sensor
(Blue Face) Temperature Signal T02—Intake Manifold Air
J3-B1—[5428 Gray] Fuel J3-F1—[5456 Light Blue] Temperature Sensor
Temperature Signal Intake Manifold Air
Temperature Signal
BK53208,000000C –19–05DEC07–2/2
06
210
31
061808
PN=1435
C02 C07 C09

(Red Face)
X H J
B
A See Diagram
1 2 3 4 5050 Blk W G B K
A A (1,7) V L
C U M
B Alternator
5412 Red
C C E D
Excitation T N
D
E
D
E
Male Pin C
5050 Blk
B D Female
Socket
S R P
F F D
H H Female Socket
Socket A
J J D A B B A
5412 Red
J
K K 120
Female E Resistor
L L Socket B
C F
5020 Blk
M M A
B C See
C Male Pin
5904 Yel
1 2 3 4
Dk Grn
Diagram
5905

SP5904 5904 Yel
5904 Yel A1 V
SP5905 5905 Dk Grn
5905 Dk Grn B1 U
SP5020 5020 Blk
5020 Blk K2 F
See
5012 Red F
C Male Pin 5012 Red
5012 Red B2 G
SP5012
G E
06 Original B Fuel Heater
210 Connection K H A D J (If Equipped)
32 5022 Red
J C
A
SP5050
B
5050 Blk
Chassis
SP5012 L Ground
5012 Red

SP5022
M Relay
(20 Amp)
(10 Amp)
SP5050 B C
A B C C B A
B 5050 Blk
5002 Red
SP5050 SP5082
5022 Red L4
C15 Remote Switch
Male
5022 Red M1 B1
Pin C D Female
Socket
(24V) F01
5022 Red M4 (30 Amp) A
SP5050
5002 Red A
SP5082 SP5002 5032 Red
A B B A
B B
5050 Blk L2
SP5050 SP5050 O 5032 Red
B
Solenoid B+ F
5050 Blk L3
Q Starter Solenoid
–UN–20MAY08

(6)
SP5050 5050 Blk C13 C14 5422 Red 5422 Red
D
SP5050 5050 Blk
E
RG14982

Continued on next page BK53208,000000D –19–03MAR08–1/2
061808
PN=1436
A—See Diagram (1,7) O—Solenoid B+ C15—Remote Switch J2-L2—[5050A Black] Battery

BK53208,000000D –19–03MAR08–2/2
06
210
33
061808
PN=1437
J02
Switch
(Red Face) C08
1 2 3 4
B Female
Socket Auxiliary A
A A Connector B
B B
C C
Restriction Switch
D D V J L L V
H B J
E E U M B H A
M U
F F G A C C A G
T N N T B
G G F D D F
S E O O E S
H H
D External
R Q P P Q R
J J Shutdown Switch
K K
A
L L E B
Male Female B
M M
Pin Socket
1 2 3 4
F External
Derate Switch
A
5948 Gry G4 M M
B
5436 Lt Blu D3 N N
Resume Switch
5939 Wht J1 See Diagram (6)
J J A
H
5714 Yel G3 Q Q B
SP5714 SP5714
06 5971 Brn J2 D D I Cruise On Switch

210 J
34
5954 Yel F2 E E A
K Remote
Switch
Cruise
5917 Pur B3 L L A
5012 Red
H H B
L Stop Engine Lamp

A B
5473 Org D2 W W
SP5012
5012 Red B2 G G
SP5012
See Diagram A
(4,6)
5943 Org E1 O O
B
5012 Red
B B
5714 Yel
O Secondary
Analog Throttle
C C
A
5913 Org F3 F F B
5050 Blk C
X
–UN–20MAY08
Single Point
Governor Switch
5911 Brn G2 A A A
RG14983
B
5937 Pur H4 P P

Continued on next page BK53208,000000E –19–05DEC07–1/2
061808
PN=1438
A—Loss of Coolant Switch M—See Diagram (4,6) J2-D3—[5436 Light Blue] Air J2-G4—[5948 Gray] Low
B—Female Socket N—Cruise Brake Switch Filter Restriction Coolant Level Switch
C—Air Filter Restriction O—Secondary Analog Switch J2-H4—[5937 Purple]
Switch Throttle J2-E1—[5943 Orange] Cruise Droop/Isochronous
D—External Shutdown Switch P—Single Point Ground Brake Switch Governor Switch
E—Male Pin Q—Drop/Isoc (Isochronous) J2-F2—[5954 Yellow] Cruise J2-J1—[5939 White] External
F—External Derate Switch Governor Switch On/Off Switch Derate Switch
G—Cruise Cancel/Resume C08—(Auxiliary Connector J2-F3—[5913 Orange] J2-J2—[5971 Brown] Cruise
Switch J02—ECU Harness Connector Secondary Analog Cancel/Resume Switch
H—See Diagram (6) (Red Face) Throttle Signal J2-K1—[5941 Brown] External
I—Cruise On Switch J2-B2—[5012A Red] Ignition J2-G2—[5911 Brown] 5 Volt Shutdown Switch
J—23 Pin Connector (Auxiliary Key Start/Run Switch Power Supply #4
Connector) J2-B3—[5917 Purple] Remote Positive
K—Remote Cruise Switch Cruise On/Off Switch J2-G3—[5714A Yellow] 5 Volt
L—Stop Engine Lamp J2-D2—[5473 Orange] Stop Power Supply #4
Engine Lamp Return Return
BK53208,000000E –19–05DEC07–2/2
06
210
35
061808
PN=1439
J02
B Female
1 2 3 4
A A Socket Connector A
B B
C C B
X H J J H X
D D
K
E E
W G B
K G W B
F F
V
F A C
L L
C A F
V
C Set / Accel /
Bump Up Switch
G G U M M U
E D D E
H H T N N T A
S R P P R S
J J
B
K K
L L B D E Bump
Switch
Enable
M M Female Male
B
5936 Lt Blu F1 T T
5923 Org E4 X X
5032 Red
B G B BATTERY H
5422 Red
I See J
D D START
J J ACC K
SP5012
06 M See
Diagram (4,5) N Warning Lamp
210
A B
36 5916 Lt Blu C1 H H

A B
5474 Yel C2 A A
P Primary
Analog Throttle
5814 Yel C3 C C
A
Q Multi-State
Throttle
5714 Yel
S S A
5947 Pur B4 R R B
R
Override Switch
(5) SP5714
5714 Yel G3 P P A
SP5714
5918 Gry E3 N N B
–UN–20MAY08
5050 Blk
E
T Single
Ground
Point
U Tachometer
5439 Wht D1 K K
RG14984
V Control Panel
Continued on next page BK53208,000000F –19–05DEC07–1/2
061808
PN=1440
A—Resume Coast/Bump Down O—Wait to Start Lamp J2-B2—[5012A Red] Ignition J2-D4—[5955 Dark green]
Switch P—Primary Analog Throttle Key Start/Run Switch Set/Accel/Bump Up
B—Female Socket Q—Multi-State Throttle J2-B4—[5947 Purple] Switch
C—Set Accel/Bump Up Switch R—See Diagram (5) Mulitstate Throttle J2-E3—[5913 Orange]
D—Male Pin S—Shutdown Override Switch Signal Secondary Analog
E—Bump Enable Switch T—Single Point Ground J2-C1—[5916 Light Blue] Throttle Signal
F—Key Switch U—Tachometer Warning Lamp Drive J2-E4—[5923 Orange] Bump
G—21 Pin Connector (Panel V—Control Panel Return Enable Switch
Connector) C09—Control Panel Connector J2-C2—[5474 Yellow] Wait To J2-F1—[5936 Light Blue]
Throttle Signal Output
BK53208,000000F –19–05DEC07–2/2
06
210
37
061808
PN=1441
J01 X03
A Female
Socket
1 2 3 4 5411 Brn 1
A A
B B 5421 Brn 3 6 5 4 3 2 1 1 2 3 4 5 6
C C
D D
5423 Org 4
E E 5 6 A B
5430 Blk
F F C
5444 Yel
5425 Dk Grn
Female Male
G G Twisted Shield Socket Pin
Pair For
H H For D Remote
1 2 3 4 Engine Mount
Mount ECU
ECU
5421 Brn G3 E
To SP5410
5423 Org G4 See Diagram X04
(1) VGT Actuator
SP5449 5449 Wht 1 1

5449 Wht H4 1 4 4 1 2
5050 Blk 2 2 3 3 2 4
5449B Wht H3
5435 Dk Grn B4 A 4 B
5417 Pur B3 Female Male
Socket Pin
06 5433 Org
210 J03
38 ECU Harness Connector
(Blue Face)
C07 C02
1 2 3 4 Accessory Accessory
A A Connector B Connector A
B B
C C
D D
E E 5050 Blk B B 5050 Blk
C B A A B C
SP5050
F F
G G A C C B
5412 Red
H H Female Male
1 2 3 4 Socket Pin
F 5050 Blk
5511 Brn A2
Single Point G
Ground
See Diagram
5444 Yel A3 (1,4)
5425 Dk Grn A4
5433 Org E4 X05 Turbo Speed Sensor
1
–UN–20MAY08
5435 Dk Grn
5417 Pur 2 1 2 3 3 2 1
H A B
RG14981
Twisted Pair Female Socket Male Pin

Continued on next page BK53208,0000010 –19–08MAY08–1/2
061808
PN=1442
A—Female Socket J01—ECU Harness Connector J1-H3—[5449B White] VGT J3-A4—[5425 Dark Green] EGR
B—Male Pin (Black Face) Actuator Power #1 Valve Position Signal
C—Shield For Remote Mount J1-B3—[5417 Purple] Turbo Positive J3-E4—[5433 Orange] VGT
ECU Speed Return J1-H4—[5449A White] VGT Actuator
D—Twisted Pair For Engine J1-B4—[5435 Dark Green] Actuator Power #2 Communications
Mount ECU Turbo Speed Pulse Positive Signal
E—To Sp5410 See Diagram (1) J1-D3—[5410A Black] Wiring J03—ECU Harness Connector X03—EGR Valve
F—Single Point Ground Shield (Blue Face) X04—VGT Actuator
G—See Diagram (1,4) J1-G3—[5421 Brown] EGR J3-A2—[5511 Brown] 5 Volt X05—Turbo Speed Sensor
H—Twisted Pair Valve PWM Drive #1 Power Supply #5
C02—Accessory Connector A J1-G4—[5423 Orange] EGR Positive
C07—Accessory Connector B Valve PWM Drive #2 J3-A3—[5444 Yellow] 5 Volt
Power Supply #5
Negative
BK53208,0000010 –19–08MAY08–2/2
06
210
39
061808
PN=1443
C30 C32 (Type 2

Low Pressure Fuel Pump Low Pressure Fuel A Fuel System
Connector (If Equipped) Pump (If Equipped) Key Switch)
VBatt
5092 Red 1 1 5092 Red A
Key B A B B A
2 2 1 1 2 2 5060 Blk B
5050 Blk
Switch
Run
J02 C D C D
ECU Harness Connector Female Male Female Male
(Red Face) E Socket Pin Socket Pin
1 2 3 4 Single
A A Point C31 Voltage Reducer
B B Ground
C C
A
5060 Blk A
D D C
E E 5050 Blk B A B B A B
Female
F F Socket
G G Female
H H Socket C D Male
Pin
J J
K K
L L C30 C32 (Type 2
Low Pressure Fuel Pump Low Pressure Fuel F Fuel System
M M Relay Switch)
1 2 3 4 Connector (If Equipped) Pump (If Equipped)
5092 Red 1 1 5092 Red A

2 1 1 2 A B B A
06 5050 Blk 2 2 5060 Blk B
210
40
C D C D
Female Male Female Male
Socket Pin Socket Pin
C31 Voltage Reducer (If Equipped)

A
5060 Blk A
Low Pressure
5050 Blk B A B B A B
G Fuel Pump –UN–20MAY08
VBatt Relay (If Equipped)
5092 Red
C D
M3
5050 Blk SP5050 Female Male
Socket Pin
RG14979
Single Point
E Ground
A—(Type 2 Fuel System, Key F—(Type 2 Fuel System, Relay C31—Voltage Reducer (If J2-M3—Low Pressure Fuel
Switch) Switch) Equipped) Pump Relay Control
B—Key Switch Run G—Low Pressure Fuel Pump C32—Low Pressure Fuel Pump VBatt—Battery Positive
C—Female Socket Relay (If Equipped) (If Equipped)
D—Male Pin C30—Low Pressure Fuel Pump J02—ECU Harness Connector
E—Single Point Ground Connector (If Equipped) (Red Face)
BK53208,0000011 –19–11FEB08–1/1
061808
PN=1444
J01
ECU Harness Connector A Fuel Injector
Wire Harness
(Black Face)
1 2 3 4
A A
B B
C C 1
D D
C01
E E B Female
Socket
Fuel Injector
F F
Connector
5493 Org
G G
1 2
1 2
H H
5494 Yel 2
1 2 3 4 5495 Dk Grn 3 3
1 12 12 1
5491 Brn 4 2 11 11 2 4
5493 Org E1 3 10 10 3 3
5494 Yel B1 9
5496 Lt Blu 4 9 9 4 9
5497 Pur 10 5 8 8 5 10
5495 Dk Grn D1
5498 Gry 11 6 7 7 6
5491 Brn G1
4
12
11
5499 Wht
5496 Lt Blu G2 B C 12
5497 Pur A1 Female Male
Socket Pin
5498 Gry F1 5
5499 Wht C1 06
210
D Shield 41
5410A Blk D3 6
5413 Org A4
E Fuse
(50 Amp)
F Glow Plug G Glow
Plugs
Relay
C05 5413 Org
H To Alternator
C04 C03 5050 Blk
5429 Wht F4
C07 C02 I
Accessory Accessory
Connector B Connector A Chassis
Ground
5050 Blk B
C Male
Pin
J B 5050 Blk SP5050
C B A A B C
Single
Point
5412 Red
Ground C C
B Y01 Suction Control Valve
Female 5050 Blk
Socket K 1
–UN–20MAY08
5424 Yel
See Diagram 1 2 2 1
L Twisted Pair 5419 Wht 2
(4,7,8)
5424 Yel H1
B C
RG14953
5419 Wht H2 Female Male

Socket Pin
061808
PN=1445
A—Fuel Injector Wire Harness C01—Fuel Injector Connector J1-D1—[5495 Dark Green] J1-G2—[5496 Light Blue]
B—Female Socket C02 —Accessory Connector A Injector #3 Inject Pulse Injector #4 & #5 & #6
C—Male Pin C07—Accessory Connector B J1-D3—[5410A Black] Wiring Power
D—Shield J01—ECU Harness Connector Shield J1-H1—[5424 Yellow] HP Pump
E—Fuse (50 Amp) (Black Face) J1-E1—[5493 Orange] Injector Suction Control Valve
F—Glow Plug Relay J1-A1—[5497 Purple] Injector #1 Inject Pulse High Drive
G—Glow Plugs #4 Inject Pulse J1-F1—[5498 Gray] Injector #5 J1-H2—[5419 White] HP Pump
H—To Alternator J1-A4—[5413 Orange] Glow Inject Pulse Suction Control Valve
I—Chassis Ground Plug Relay Signal J1-F4—[5429 White] Glow Plug Low Drive
J—Single Point Ground J1-B1—[5494 Yellow] Injector Relay Control Y01—Suction Control Valve
K—See Diagram (4,7,8) #2 Inject Pulse J1-G1—[5491 Brown] Injector
L—Twisted Pair J1-C1—[5499 White] Injector #1 & #2 & #3 Power
#6 Inject Pulse
BK53208,0000012 –19–26JAN08–2/2
06
210
42
061808
PN=1446

1 2 3 4
A
B B
C C Female Socket A
D D
B Male Pin
Air Pressure Sensor
F F
SP5414 5414 Yel 1
G G
2
H H
5416 Lt Blu
2 1 1 2
3
P
5468 Gry 3 3
1 2 3 4
P03 Low Pressure
SP5414

5468 Gry C4 5414 Yel A A 5414 Yel 1
SP5416
C B A A B C
1 2
C 5469 Wht 3
2 1
3
P
5469 Wht C2 C 3
Female
5416 Lt Blu H4
SP5416
A B Socket A B Male
Pin
5414 Yel H3
5416 Lt Blu 2
C See 06
Diagram (3)
5467 Pur 3
2 1 1 2
3
P 210
5467 Pur C3 3
43
5475 Dk Grn C1 5475 Dk Grn 1
G2
5427 Pur 2
5427 Pur
5946 Lt Blu G1
5946 Lt Blu 3
2 1 3 3 1 2 P
D Twisted Pair
5447 Pur A
5447 Pur F4 AB
BA
5448 Gry B
5448 Gry F3

–UN–20MAY08
D Twisted Pair
5443 Org G3
5443 Org A
AB
BA
RG14959

061808
PN=1447
J3-C1—[5475 Dark Green] Fuel J3-F4—[5447 Purple] Pump J3-H4—[5416A Light Blue] 5 P05—Fuel Rail Pressure
Power Supply #1
Return
BK53208,0000013 –19–24JAN08–2/2
06
210
44
061808
PN=1448
J03
1 2 3 4 5455 Dk Grn A
A A
C C
D D Female
F F
G G T02 Intake Manifold

Air Temp Sensor
H H 5456 Lt Blu A
1 2 3 4
SP5474 5474 Yel B BA A B t

5455 Dk Grn F2
Female
5456 Lt Blu F1
T03 EGR Temp Sensor

5463 Org A
5463 Org E2
5474 Yel B BA
A B t
Female
Socket A B Male Pin
06
210
5461 Brn A
5461 Brn D3
SP5414 SP5414 5414 Yel B BA A B t
5414 Yel H3
Female
See Diagram
(2) T05 Fuel Temp Sensor
5428 Gry 1
5428 Gry B1
5414 Yel 2 1 2 2 1 t
SP5414
Female
Socket A B Male Pin
5414 Yel
C23 VGT Interconnect

(If Equipped)
7
T06 Compressor
Temp Sensor
Inlet
6 5 6 7 8 8 7 6 5 6 5516 Lt Blu A
5516 Lt Blu D1
4 3 2 1 1 2 3 4 7 5414 Yel B BA
A B t
–UN–20MAY08
Female
Socket A B Male Pin
RG14960

061808
PN=1449
A—Female Socket J3-D1—[5516 Light Blue] J3-F2—[5455 Dark Green] T03—EGR Temperature
B—Male Pin Compressor Inlet Charged Air Cooler Sensor
C—See Diagram (2) Temperature Signal Outlet Temperature T04—Coolant Temperature
C23—VGT Interconnect (If J3-D3—[5461 Brown] Coolant Signal Sensor
Equipped) Temperature Signal J3-H3—[5414A Yellow] 5 Volt T05—Fuel Temperature
J03—ECU Harness Connector J3-E2—[5463 Orange] EGR Power Supply #2 Sensor
(Blue Face) Temperature Signal Return T06—Compressor Inlet
J3-B1—[5428 Gray] Fuel J3-F1—[5456 Light Blue] T01—Charge Air Cooler Outlet Temperature Sensor
Temperature Signal Intake Manifold Air Temperature Sensor
J3-B2—[5474A Yellow] Temperature Signal T02—Intake Manifold Air
Precision Sensor Temperature Sensor
Return
BK53208,0000014 –19–24JAN08–2/2
06
210
46
061808
PN=1450
C02 C07 C09

(Red Face)
X H J
B
A See Diagram
1 2 3 4 5050 Blk W G B K
A A (1,7,8) V L
C U M
B Alternator
5412 Red
C C E D
Excitation T N
D
E
D
E
Male Pin C
5050 Blk
B D Female
Socket
S R P
F F D
G G
C10 CAN Terminator Female D
H H Female Socket
Socket A
J J D A B B A
5412 Red
J
K K 120
Female E Resistor
L L Socket B
C F
5020 Blk
M M A
B C See
C Male Pin
5904 Yel
1 2 3 4
Dk Grn
Diagram
5905

SP5904 5904 Yel
5904 Yel A1 V
SP5905 5905 Dk Grn
5905 Dk Grn B1 U
SP5020 5020 Blk
5020 Blk K2 F
See
5012 Red F
C Male Pin 5012 Red
5012 Red B2 G
SP5012
G E
5022 Red
47
J C
A
SP5050
B
5050 Blk
Chassis
SP5012 L Ground
5012 Red

SP5022
M Relay
(20 Amp)
(10 Amp)
SP5050 B C
A B C C B A
B 5050 Blk
5002 Red
SP5050 SP5082
5022 Red L4
C15 Remote Switch
Male
5022 Red M1 B1
Pin C D Female
Socket
(12V) F01
5022 Red M4 (30 Amp) A
SP5050
5002 Red A
SP5082 SP5002 5032 Red
A B B A
B B
5050 Blk L2
SP5050 SP5050 O 5032 Red
B
Solenoid B+ F
5050 Blk L3
Q Starter Solenoid
–UN–20MAY08

(6)
SP5050 5050 Blk C13 C14 5422 Red 5422 Red
D
SP5050 5050 Blk
E
RG14955

Continued on next page BK53208,0000015 –19–03MAR08–1/2
061808
PN=1451
A—See Diagram (1,7,8) O—Solenoid B+ C15—Remote Switch J2-L2—[5050A Black] Battery

N—Fuel Heater Relay C14—Starter Relay Coil J2-L1—[5022A Red] Battery
(Optional) Control Positive
BK53208,0000015 –19–03MAR08–2/2
06
210
48
061808
PN=1452
J02
Switch
(Red Face) C08
1 2 3 4
B Female
Socket Auxiliary A
A A Connector B
B B
C C
Restriction Switch
D D V L L V
J J
E E H B B H A
U M M U
F F G A C C A G
T N N T B
G G F
E
D D F
S O O E S
H H
D External
R Q P P Q R
J J
Shutdown Switch
K K
A
L L E B
M M
Male Female B
Pin Socket
1 2 3 4
F External
Derate Switch
A
5948 Gry G4 M M
B
5436 Lt Blu D3 N N
Resume Switch
5939 Wht J1 J J A
See Diagram (6)
H
5714 Yel G3 Q Q B
SP5714

J 210
5954 Yel F2 E E A
49
K Remote
Switch
Cruise
5917 Pur B3 L L A
5012 Red
H H B
L Stop Engine Lamp

A B
5473 Org D2 W W
SP5012 SP5012
5012 Red B2 G G
See Diagram A
(4,6)
5943 Org E1 O O
B
5012 Red
B B
5714A Yel O Secondary
Analog Throttle
C C
A
5913 Org F3 F F B
5050 Blk C
X
–UN–20MAY08
Single Point
Governor Switch
5911 Brn G2 A A A
RG14956
B
5937 Pur H4 P P

061808
PN=1453
G—Cruise Cancel/Resume C08—Auxiliary Connector J2-F3—[5913 Orange] J2-J2—[5971 Brown] Cruise
BK53208,0000016 –19–24JAN08–2/2
06
210
50
061808
PN=1454
J02
A
1 2 3 4
A B Female
Socket Connector A
B B
C C B
X H J J H X
D D K
E E
W G B
K G W B
F F
V
F A C
L L
C A F
V
C Set / Accel /
Bump Up Switch
U M M U
G G E D D E
T N N T A
H H
S R P P R S
J J
B
K K
L L B D E Bump
Switch
Enable
M M Female Male
B
5936 Lt Blu F1 T T
5923 Org E4 X X
5032 Red
B G B BATTERY H
5422 Red
I See J
D D START
J J ACC K
SP5012
M See
Diagram (4,5) N Warning Lamp 06
210
A B
5916 Lt Blu C1 H H 51

A B
5474 Yel C2 A A
P Primary
Analog Throttle
5814 Yel C3 C C
A
Q Multi-State
Throttle
5714 Yel
S S A
5947 Pur B4 R R B
R
Override Switch
(5)
SP5714
5714 Yel G3 P P A
SP5714
5918 Gry E3 N N B
–UN–20MAY08
5050 Blk
E
T Single
Ground
Point
U Tachometer
5439 Wht D1 K K
RG14957
V Control Panel
061808
PN=1455
A—Resume Coast/Bump Down P—Primary Analog Throttle J2-B2—[5012A Red] Ignition J2-D4—[5955 Dark green]
Switch Q—Multi-State Throttle Key Start/Run Switch Set/Accel/Bump Up
B—Female Socket R—See Diagram (5) J2-B4—[5947 Purple] Switch
C—Set Accel/Bump Up Switch S—Shutdown Override Switch Mulitstate Throttle J2-E3—[5913 Orange]
D—Male Pin T—Single Point Ground Signal Secondary Analog
E—Bump Enable Switch U—Tachometer J2-C1—[5916 Light Blue] Throttle Signal
F—Key Switch V—Control Panel Warning Lamp Drive J2-E4—[5923 Orange] Bump
G—21 Pin Connector (Panel C09—Control Panel Return Enable Switch
Connector) Connector J2-C2—[5474 Yellow] Wait To J2-F1—[5936 Light Blue]
O—Wait to Start Lamp Throttle Signal Output
BK53208,0000017 –19–24JAN08–2/2
06
210
52
061808
PN=1456
J01 X03
1 2 3 4 A 5441 Brn 1
A A
B B
Female 5421 Brn 3 6 5 4 3 2 1 1 2 3 4 5 6
C C
Socket
5423 Org 4
D D
E E 5 6
F F
A B
5444 Yel
5425 Dk Grn
Female Male
G G Socket Pin
H H Twisted
1 2 3 4 C Pair X04
VGT Actuator
5421 Brn G3
1
A 1 4 4 1
5423 Org G4 2
Female
Socket 2 3 3 2 4
5435 Dk Grn B4
1 2 4 B
5417 Pur B3
SP5449 Male
5449 Wht H3 Pin
5433 Org
5449 Wht H4 5050 Blk
5449 Wht
Twisted
C Pair C23 VGT
Interconnect 3 4 5
06
210
J03 5435 Dk Grn 1
ECU Harness Connector 53
(Blue Face) 5417 Pur 2 5 6 7 8 8 7 6 5
1 2 3 4 5449 Wht 3
A A 4 3 2 1 1 2 3 4
B B
5433 Org 4
C C 5 1 2
C07 C02 A Female B Male
5435 Dk Grn
5417 Pur
D D Socket Pin
E E Accessory Accessory
F F Connector B Connector A
G G 5050 Blk B B 5050 Blk SP5050
C B A A B C
H H
1 2 3 4 Female C C Twisted
Socket A B Male
5412 Red
Pin Pair
A C
5050 Blk
Female See Diagram
Socket (1,4,8) E
5435 Dk Grn
5417 Pur
5511 Brn A2 D Single

Ground
Point X05
1 2 Turbo Speed Sensor
5444 Yel A3
–UN–20MAY08
5425 Dk Grn A4
1 2 3 3 2 1
5433 Org E4
A B
RG14954

061808
PN=1457
A—Female Socket J1-B4—[5435 Dark Green] J03—ECU Harness Connector J3-E4—[5433 Orange] VGT
B—Male Pin Turbo Speed Pulse (Blue Face) Actuator
C—Twisted Pair J1-G3—[5421 Brown] EGR J3-A2—[5511 Brown] 5 Volt Communications
D—Single Point Ground Valve PWM Drive #1 Power Supply #5 Signal
E—See Diagram (1,4,8) J1-G4—[5423 Orange] EGR Positive X03—EGR Valve
C02—Accessory Connector A Valve PWM Drive #2 J3-A3—[5444 Yellow] 5 Volt X04—VGT Actuator
C07—Accessory Connector B J1-H3—[5449B White] VGT Power Supply #5 X05—Turbo Speed Sensor
C23—VGT Interconnect Actuator Power #1 Return
J01—ECU Harness Connector Positive J3-A4—[5425 Dark Green] EGR
(Black Face) J1-H4—[5449A White] VGT Valve Position Signal
J1-B3—[5417 Purple] Turbo Actuator Power #2
Speed Return Positive
BK53208,0000018 –19–24JAN08–2/2
06
210
54
061808
PN=1458
C19
Low Pressure
Fuel Pump (Type 3
A Fuel System)
J01 (If Equipped)
ECU Harness Connector 5457 Pur 1
(Black Face)
5458 Gry 2
1 2 3 4 1 6 6 1
5434 Yel 3
A A
2 5 5 2
B B 5486 Lt Blu 4
C C
Female 3 4 4 3
D D B Socket B
E E 5 6
F F
Female
5042 Red
C Male
Socket 5050 Blk Pin
G G C02 C07
H H Accessory Accessory
1 2 3 4 Connector A Connector B F03
(15 amp)
5042 Red A A 5042 Red
VBatt
5457 Pur
D2
SP5050
5458 Gry 5050 Blk B A B C C B A B 5050 Blk

C3
Female
Socket B
5434 Yel
E2 C C C Male
5412 Red D Single
Pin Point
5486 Lt Blu
D4 Ground
5050 Blk
Key
E C32
C30 Low Pressure (Type 2
Switch See
Low Pressure Fuel Pump Diagram Fuel Pump F Fuel System 06
Run (If Equipped) Key Switch) 210
J02 Connector (If Equipped) (1,4,7)
ECU Harness Connector VBatt G 55
(Red Face) 5092 Red 1 1 5092 Red A
1 2 3 4 A B B A
2 2 1 1 2 2 B
5050 Blk 5050 Blk
A A
B B Female
C C
Female B C Male Socket B C Male
Pin
D D
Socket Pin
E E D C32
C30 Low Pressure (Type 2
F F
G G
Single Low Pressure Fuel Pump Fuel Pump H Fuel System
Point Connector (If Equipped) (If Equipped) Relay Switch)
H H
Ground
J J
K K 5092 Red 1 1 5092 Red A
L L 2 1 1 2 A B B A
5050 Blk 2 2 5050 Blk B
M M
Female
1 2 3 4 Female
Socket B C Pin
Male
Socket B C Male
Pin
B
Female
Socket Low Prussure
I Fuel Pump
VBatt Relay (If Equipped)
–UN–20MAY08
5092 Red
5050 Blk SP5050

M3
RG14952
Single Point
D Ground
Continued on next page BK53208,0000019 –19–11FEB08–1/2
061808
PN=1459
A—(Type 3 Fuel System) I—Low Pressure Fuel Pump F03—15 Amp J1-E2—[5434 Yellow] Low
B—Female Socket Relay (If Equipped) J01—ECU Harness Connector Pressure Fuel Pump
C—Male Pin C02—Accessory Connector A (Black Face) Status
D—Single Point Ground C07—Accessory Connector B J1-C3—[5458 Gray] Low J02—ECU Harness Connector
E—See Diagram (1,4,7) C19—Low Pressure Fuel Pump Pressure Fuel Pump (Red Face)
F—(Type 2 Fuel System, Key (If Equipped) Current Feedback J2-M3—Low Pressure Fuel
Switch) C30—Low Pressure Fuel Pump J1-D2—[5457 Purple] Low Pump Relay Drive
G—Key Switch Run Connector (If Equipped) Pressure Fuel Pump VBatt—Battery Positive
H—(Type 2 Fuel System, Relay C32—Low Pressure Fuel Pump Speed Command
Switch) (If Equipped) J1-D4—[5486 Light Blue] Low
Pressure Fuel Pump
On Command
BK53208,0000019 –19–11FEB08–2/2
06
210
56
061808
PN=1460
J01
ECU Harness Connector A Fuel Injector
Wire Harness
(Black Face)
1 2 3 4
A A
B B
C C 1
D D
C01
E E B Female
Socket
Fuel Injector
F F
Connector
5493 Org
G G
1 2
1 2
H H
5494 Yel 2
1 2 3 4 5495 Dk Grn 3 3
1 12 12 1
2 11 11 2 4
5491 Brn 4
5493 Org E1 3 10 10 3 3
5496 Lt Blu 9 4 9 9 4 9
5494 Yel B1
5497 Pur 10 5 8 8 5 10
5495 Dk Grn D1
5498 Gry 11 6 7 7 6
5491 Brn G1
4
12
11
5496 Lt Blu G2 B C
5499 Wht
12
5497 Pur A1 Female Male
Socket Pin
5498 Gry F1 5
5499 Wht C1 06
210
D Shield 57
5410 Blk D3 SP5410/ 6
SP5420/
SP5430
5413 Org A4
E Fuse
(50 Amp)
F Glow Plug G Glow
Plugs
Relay
C05 5413 Org
H To Alternator
C04 C03 5050 Blk
5429 Wht F4
C07 C02
Accessory Accessory I
Connector B Connector A Chassis
5050 Blk B Ground
C Male
Pin
B 5050 Blk SP5050
J C B A A B C
Single
5412 Red
Point C C
Ground
B Y01 Suction Control Valve
Female 5050 Blk
Socket
K
5020 Blk
Twisted Pair 1
–UN–20MAY08
5424 Yel
L Shield For See Diagram 1 2 2 1
Remote (4,7,8) M 5419 Wht 2
Mount ECU
5424 Yel H1
B C
RG14962
5419 Wht H2 Female Male

Socket Pin
Continued on next page BK53208,000001A –19–26JAN08–1/2
061808
PN=1461
A—Fuel Injector Wire Harness M—Twisted Pair J1-C1—[5499 White] Injector J1-G1—[5491 Brown] Injector
B—Female Socket C01—Fuel Injector Connector #6 Inject Pulse #1 & #2 & #3 Power
C—Male Pin C02 —Accessory Connector A J1-D1—[5495 Dark Green] J1-G2—[5496 Light Blue]
D—Shield C07—Accessory Connector B Injector #3 Inject Pulse Injector #4 & #5 & #6
E—Fuse (50 Amp) J01—ECU Harness Connector J1-D3—[5410A Black] Wiring Power
F—Glow Plug Relay (Black Face) Shield J1-H1—[5424 Yellow] HP Pump
G—Glow Plugs J1-A1—[5497 Purple] Injector J1-E1—[5493 Orange] Injector Suction Control Valve
H—To Alternator #4 Inject Pulse #1 Inject Pulse High Drive
I—Chassis Ground J1-A4—[5413 Orange] Glow J1-F1—[5498 Gray] Injector #5 J1-H2—[5419 White] HP Pump
J—Single Point Ground Plug Signal Inject Pulse Suction Control Valve
K—See Diagram (4,7,8) J1-B1—[5494 Yellow] Injector J1-F4—[5429 White] Glow Plug Low Drive
L—Shield For Remote Mount #2 Inject Pulse Relay Control Y01—Suction Control Valve
ECU
BK53208,000001A –19–26JAN08–2/2
06
210
58
061808
PN=1462

1 2 3 4
A
B B
C C Female Socket A
D D
B Male Pin
Air Pressure Sensor
F F
SP5414 5414 Yel1
G G
2
H H
5416 Lt Blu
5468 Gry 3
2 1 1 2
3
P
3
1 2 3 4
P03 Low Pressure
SP5414

5468 Gry C4 5414 Yel A A 5414 Yel 1
SP5416
C B A A B C
1 2
C 5469 Wht 3
2 1
3
P
5469 Wht C2 C 3
Female
5416 Lt Blu H4
SP5416 A B Socket A B Male
Pin
5414 Yel H3
5416 Lt Blu 2
C See 06
Diagram (3)
5467 Pur 3
2 1 1 2
3
P 210
5467 Pur C3 3
59
5475 Dk Grn C1
5475 Dk Grn 1
G2
5427 Pur 2
5427 Pur
5946 Lt Blu G1
5946 Lt Blu 3
2 1 3 3 1 2 P
D Twisted Pair
5447 Pur A
5447 Pur F4 AB
BA
5448 Gry B
5448 Gry F3

–UN–20MAY08
D Twisted Pair
5443 Org G3
5443 Org A
AB
BA
RG14968

Continued on next page BK53208,000001B –19–24JAN08–1/2
061808
PN=1463
Power Supply #1
Return
BK53208,000001B –19–24JAN08–2/2
06
210
60
061808
PN=1464
J03
1 2 3 4 5455 Dk Grn A
A A
C C
D D Female
F F
G G T02 Intake Manifold

Air Temp Sensor
H H 5456 Lt Blu A
1 2 3 4
SP5474
5474 Yel B BA A B t
5455 Dk Grn F2
Female
5456 Lt Blu F1
T03 EGR Temp Sensor

5463 Org A
5463 Org E2
5474 Yel B BA
A B t
Female
Socket A B Male Pin
06
210
5461 Brn A
5461 Brn D3
SP5414 SP5414 5414 Yel B BA A B t
5414 Yel H3
Female
See Diagram
(2) T05 Fuel Temp Sensor
5428 Gry 1
5428 Gry B1
5414 Yel 2 1 2 2 1 t
SP5414
Female
Socket A B Male Pin
5414 Yel
C23 VGT Interconnect

(If Equipped)
7
T06 Compressor
Temp Sensor
Inlet
6 5 6 7 8 8 7 6 5 6 5516 Lt Blu A
5516 Lt Blu D1
4 3 2 1 1 2 3 4 7 5414 Yel B BA
A B t
–UN–20MAY08
Female
Socket A B Male Pin
RG14969
6.8 Liter 24 ECU Volt Wiring Diagram 3 (PT+)

Continued on next page BK53208,000001C –19–24JAN08–1/2
061808
PN=1465
A—Female Socket J3-D1—[5516 Light Blue] J3-F2—[5455 Dark Green] T03—EGR Temperature
B—Male Pin Compressor Inlet Charge Air Cooler Sensor
C—See Diagram (2) Temperature Signal Outlet Temperature T04—Coolant Temperature
C23—VGT Interconnect (If J3-D3—[5461 Brown] Coolant Signal Sensor
Equipped) Temperature Signal J3-H3—[5414A Yellow] 5 Volt T05—Fuel Temperature
J03—ECU Harness Connector J3-E2—[5463 Orange] EGR Power Supply #2 Sensor
(Blue Face) Temperature Signal Return T06—Compressor Inlet
J3-B1—[5428 Gray] Fuel J3-F1—[5456 Light Blue] T01—Charge Air Cooler Outlet Temperature Sensor
Temperature Signal Intake Manifold Air Temperature Sensor
J3-B2—[5474A Yellow] Temperature Signal T02—Intake Manifold Air
Precision Sensor Temperature Sensor
Return
BK53208,000001C –19–24JAN08–2/2
06
210
62
061808
PN=1466
C02 C07 C09

(Red Face)
X H J
B
A See Diagram
1 2 3 4 5050 Blk W G B K
A A (1,7,8) V L
C U M
B Alternator
5412 Red
C C E D
Excitation T N
D
E
D
E
Male Pin C
5050 Blk
B D Female
Socket
S R P
F F D
H H Female Socket
Socket A
J J D A B B A
5412 Red
J
K K 120
Female E Resistor
L L Socket B
C F
5020 Blk
M M A
B C See
C Male Pin
5904 Yel
1 2 3 4
Dk Grn
Diagram
5905

SP5904 5904 Yel
5904 Yel A1 V
SP5905 5905 Dk Grn
5905 Dk Grn B1 U
SP5020 5020 Blk
5020 Blk K2 F
See
5012 Red F
C Male Pin 5012 Red
5012 Red B2 G
SP5012
G E
5022 Red
63
J C
A
SP5050
B
5050 Blk
Chassis
SP5012 L Ground
5012 Red

SP5022
M Relay
(20 Amp)
(10 Amp)
SP5050 B C
A B C C B A
B 5050 Blk
5002 Red
SP5050 SP5082
5022 Red L4
C15 Remote Switch
Male
5022 Red M1 B1
Pin C D Female
Socket
(24V) F01
5022 Red M4 (30 Amp) A
SP5050
5002 Red A
SP5082 SP5002 5032 Red
A B B A
B B
5050 Blk L2
SP5050 SP5050 O 5032 Red
B
Solenoid B+ F
5050 Blk L3
Q Starter Solenoid
–UN–20MAY08

(6)
SP5050 5050 Blk C13 C14 5422 Red 5422 Red
D
SP5050 5050 Blk
E
RG14964

Continued on next page BK53208,000001D –19–03MAR08–1/2
061808
PN=1467
A—See Diagram (1,7,8) O—Solenoid B+ C15—Remote Switch J2-L2—[5050A Black] Battery

BK53208,000001D –19–03MAR08–2/2
06
210
64
061808
PN=1468
J02
Switch
(Red Face) C08
1 2 3 4
B Female
Socket Auxiliary A
A A Connector B
B B
C C
Restriction Switch
D D V L L V
J J
E E U
H B
M B H A
M U
F F G A C C A G
T N N T B
G G F D D F
S E O O E S
H H
D External
R Q P P Q R
J J
Shutdown Switch
K K
A
L L E B
M M
Male Female B
Pin Socket
1 2 3 4
F External
Derate Switch
A
5948 Gry G4 M M
B
5436 Lt Blu D3 N N
Resume Switch
5939 Wht J1 J J A
H See Diagram (6)
5714 Yel G3 Q Q B
SP5714 SP5714

J 210
5954 Yel F2 E E A
65
K Remote
Switch
Cruise
5917 Pur B3 L L A
5012 Red
H H B
L Stop Engine Lamp

A B
5473 Org D2 W W
SP5012 SP5012
5012 Red B2 G G
See Diagram A
(4,6)
5943 Org E1 O O
B
5012 Red
B B
5714 Yel O Secondary
Analog Throttle
C C
A
5913 Org F3 F F B
5050 Blk C
X
–UN–20MAY08
Single Point
Governor Switch
5911 Brn G2 A A A
RG14965
B
5937 Pur H4 P P

Continued on next page BK53208,000001E –19–24JAN08–1/2
061808
PN=1469
G—Cruise Cancel/Resume C08—Auxiliary Connector J2-F3—[5913 Orange] J2-J2—[5971 Brown] Cruise
BK53208,000001E –19–24JAN08–2/2
06
210
66
061808
PN=1470
J02
A
1 2 3 4
A B Female
Socket Connector A
B B
C C B
X H J J H X
D D K
E E
W G B
K G W B
F F
V
F A C
L L
C A F
V
C Set / Accel /
Bump Up Switch
U M M U
G G E D D E
H H T N N T A
S R P P R S
J J
B
K K
L L B D E Bump
Switch
Enable
M M Female Male
B
5936 Lt Blu F1 T T
5923 Org E4 X X
5032 Red
B G B BATTERY H
5422 Red
I See J
D D START
SP5012
J J ACC K
M See
Diagram (4,5) N Warning Lamp 06
210
A B
5916 Lt Blu C1 H H 67

A B
5474 Yel C2 A A
P Primary
Analog Throttle
5814 Yel C3 C C
A
Q Multi-State
Throttle
5714 Yel
S S A
5947 Pur B4 R R B
R
Override Switch
(5)
5714 Yel G3 P P A
SP5714 SP5714
5918 Gry E3 N N B
–UN–20MAY08
5050 Blk
E
T Single
Ground
Point
U Tachometer
5439 Wht D1 K K
RG14967
V Control Panel
Continued on next page BK53208,000001F –19–24JAN08–1/2
061808
PN=1471
A—Resume Coast/Bump Down O—Wait to Start Lamp J2-B2—[5012A Red] Ignition J2-D4—[5955 Dark green]
Switch P—Primary Analog Throttle Key Start/Run Switch Set/Accel/Bump Up
B—Female Socket Q—Multi-State Throttle J2-B4—[5947 Purple] Switch
C—Set Accel/Bump Up Switch R—See Diagram (5) Mulitstate Throttle J2-E3—[5913 Orange]
D—Male Pin S—Shutdown Override Switch Signal Secondary Analog
E—Bump Enable Switch T—Single Point Ground J2-C1—[5916 Light Blue] Throttle Signal
F—Key Switch U—Tachometer Warning Lamp Drive J2-E4—[5923 Orange] Bump
G—21 Pin Connector (Panel V—Control Panel J2-C2—[5474 Yellow] Wait To Enable Switch
Connector) C09—Control Panel Connector Start Lamp Drive J2-F1—[5936 Light Blue]
H—Battery J02—ECU Harness Connector Return Resume Coast/Bump
I—See Diagram (4) (Red Face) J2-C3—[5814 Yellow] 5 Volt Down Switch
J—Start J2-A3—[5616 Light Blue] 5 Power Supply #3 J2-G3—[5714A Yellow] 5 Volt
K—Accessory Volt Power Supply #3 Return Power Supply #4
L—Run Positive J2-D1—[5439 White] Return
M—See Diagram (4,5) J2-A4—[5915 Dark Green] Tachometer Pulse
N—Warning Lamp Primary Analog Output
Throttle Signal
BK53208,000001F –19–24JAN08–2/2
06
210
68
061808
PN=1472
J01 X03
(Black Face) A Female
Socket
EGR Valve
1 2 3 4 5441 Brn 1
A A
B B 5421 Brn 3 6 5 4 3 2 1 1 2 3 4 5 6
C C
5423 Org 4
D D
E E 5 6 A B
F F C
5444 Yel
5425 Dk Grn
Female Male
G G Shield Socket Pin
For
H H
Remote
1 2 3 4
Mount X04
5430 Blk
ECU VGT Actuator

5421 Brn G3 D 1
To SP5410 A 1 4 4 1
5423 Org G4 See Diagram 2
Twisted Pair (1)
Female
Socket 2 3 3 2 4
E For Engine
Mount ECU 1 2 4 B
5435 Dk Grn B4
Male
5417 Pur B3 Pin
SP5449 5050 Blk
5449 Wht H3 5433 Org
5449 Wht
5449 Wht H4
Twisted
Pair F C23 VGT
Interconnect 3 4 5
06
210
J03 5435 Dk Grn 1
(Blue Face) 2
5417 Pur 5 6 7 8 8 7 6 5
1 2 3 4 5449 Wht 3
A A 4 3 2 1 1 2 3 4
5433 Org 4
B B
C C 5 1 2
A Female B Male
5435 Dk Grn
5417 Pur
D D C07 C02
5050 Blk
Socket Pin
E E Accessory Accessory
F F Connector B Connector A G
C23 Not
G G 5050 Blk B B 5050 Blk Equipped
C B A A B C
H H
SP5050 On Rear
1 2 3 4 Mount ECUs
5412 Red
Female C C
Socket A B Male
Pin Twisted
A 5050 Blk Pair
Female See Diagram
(1,4,8) H 5435 Dk Grn
E
Socket
5417 Pur
5511 Brn A2 I Single

Ground
Point X05
1 2 Turbo Speed Sensor
5444 Yel A3
–UN–20MAY08
5425 Dk Grn A4
1 2 3 3 2 1
5433 Org E4
A B
RG14963

Continued on next page BK53208,0000020 –19–08MAY08–1/2
061808
PN=1473
A—Female Socket C07—Accessory Connector B J1-H3—[5449B White] VGT J3-A4—[5425 Dark Green] EGR
B—Male Pin C23—VGT Interconnect Actuator Power #1 Valve Position Signal
C—Shield For Remote Mount J01—ECU Harness Connector Positive J3-E4—[5433 Orange] VGT
ECU (Black Face) J1-H4—[5449A White] VGT Actuator
D—To SP5410 See Diagram (1) J1-B3—[5417 Purple] Turbo Actuator Power #2 Communications
E—Twisted Pair For Engine Speed Return Positive Signal
Mount ECU J1-B4—[5435 Dark Green] J03—ECU Harness Connector X03—EGR Valve
F—Twisted Pair Turbo Speed Pulse (Blue Face) X04—VGT Actuator
G—C23 Not Equipped on Rear J1-D3—[5410A Black] Wiring J3-A2—[5511 Brown] 5 Volt X05—Turbo Speed Sensor
Mount ECU Shield Power Supply #5
H—See Diagram (1,4,8) J1-G3—[5421 Brown] EGR Positive
I—Single Point Ground Valve PWM Drive #1 J3-A3—[5444 Yellow] 5 Volt
C02—Accessory Connector A J1-G4—[5423 Orange] EGR Power Supply #5
Valve PWM Drive #2 Return
BK53208,0000020 –19–08MAY08–2/2
06
210
70
061808
PN=1474
(Type 3
J01 C19 Low Pressure Fuel Pump (If Equipped) A Fuel System)
(Black Face) 5457 Pur 1
5458 Gry 2
1 2 3 4 1 6 6 1
A A 5434 Yel 3
B B 2 5 5 2
C C
5486 Lt Blu 4
D D Female 3 4 4 3
E E
B Socket B
Female 5 6
F F
Socket
5042 Red
C Male
5050 Blk Pin
G G
C02 C07
H H Accessory Accessory
1 2 3 4 Connector A Connector B F03
(15 amp)
5042 Red A A 5042 Red
VBatt
5457 Pur
D2
SP5050
5458 Gry 5050 Blk B A B C C B A B 5050 Blk

C3
Female C C
Socket B
5434 Yel
5412 Red
E2 C Male
5486 Lt Blu
D4
Pin D Single
Ground
Point
5050 Blk
C32
Key
C30 E Low Pressure (Type 2
Switch See Diagram Fuel Pump F Fuel System
Run Low Pressure Fuel Pump
Connector (If Equipped) (1,4,7) (If Equipped) Key Switch)
VBatt G
5092 Red 1 1 5092 Red A
06
J02 5050 Blk 2 2 1 1 2 2 5060 Blk B
A B B A
210
(Red Face)
Female
1 2 3 4
Female B C Male Socket B C Male
Pin
Socket Pin
A A
B B D C31 Voltage Reducer (If Equipped)
C C Single A
D D Point A
E E Ground
F F 5050 Blk B A B B A B
G G C30
Low Pressure Fuel Pump Female
H H
Connector (If Equipped) Socket B
C Male
J J Pin
K K C32 (Type 2
1 1 5092 Red
Low Pressure Fuel H Fuel System
5092 Red
L L
2 1 1 2 Pump (If Equipped) Relay Switch)
M M 5050 Blk 2 2
1 2 3 4
Female Male A
Socket B C Pin A B B A
B 5060 Blk B
Female
Female
Socket
Low Pressure Socket B C Male
Pin
I Fuel Pump
VBatt Relay (If Equipped) C31 Voltage Reducer (If Equipped)
–UN–20MAY08
5092 Red A
5050 Blk A
M3 SP5050 5050 Blk B A B B A B
RG14961
Single Point Female C Male

D Ground Socket B Pin
Continued on next page BK53208,0000021 –19–11FEB08–1/2
061808
PN=1475
A—(Type 3 Fuel System) C02—Accessory Connector A F03—15 Amp J1-E2—[5434 Yellow] Low
B—Female Socket C07—Accessory Connector B J01—ECU Harness Connector Pressure Fuel Pump
C—Male Pin C19—Low Pressure Fuel Pump (Black Face) Status
D—Single Point Ground (If Equipped) J1-C3—[5458 Gray] Low J02—ECU Harness Connector
E—See Diagram (1,4,7) C30—Low Pressure Fuel Pump Pressure Fuel Pump (Red Face)
F—(Type 2 Fuel System, Key Connector (If Equipped) Current Feedback J2-M3—Low Pressure Fuel
Switch) C31—Voltage Reducer (If J1-D2—[5457 Purple] Low Pump Relay Drive
G—Key Switch Run Equipped) Pressure Fuel Pump VBatt—Battery Positive
H—(Type 2 Fuel System, Relay C32—Low Pressure Fuel Pump Speed Command
Switch) Connector (If Equipped) J1-D4—[5486 Light Blue] Low
I—Low Pressure Fuel Pump Pressure Fuel Pump
Relay (If Equipped) On Command
BK53208,0000021 –19–11FEB08–2/2
06
210
72
061808
PN=1476
OEM Instrument Panel / Engine Start Components Electrical Wiring Diagram

RG12288 –19–23AUG02
464 SENSOR RETURN 2
020 CAN SHIELD
904 CAN H
905 CAN L
X1 012 IGN +12V OR +24V
412 ACC
422 STARTER RELAY SOLENOID
002 BAT
012
422
422
012
012
012
464
002
S1 S5 B1
ANALOG THROTTLE
EMULATOR
ACC. OFF
OFF OVERRIDE 4700 510
A RUN OFF SHUTDOWN OHM OHM
START B
X2 RUN
A B
A
ST
918
TO C B A
F1 B ECU X5
022 032 BAT IGN S3 C B A
V1 A10AB BUMP
ENABLE
002
002
002
422
OFF
012
+12V ACC BUMP
OFF ENABLE S4 S7 S8
B A HIGH IDLE HIGH IDLE ANALOG
022
032
OUT K1 HIGH IDLE ADJ HIGH IDLE ADJ HIGH IDLE THROTTLE A
C LOW IDLE LOW IDLE LOW IDLE
ALL
GND
B A
050
OUTPUT
BAT
IGN
2 A
S C
C
409
G1 M1 S B
A B S2 A
BUMP UP
M1
923
G1 OFF
A B BUMP DN
OFF
947
947
947
022
012
B A
B A B A B A
C
N1
B TVP
(12V X6
OR 24V) REMOTE ON/OFF
TO
911
915
414
PLUG
050
ECU
050
414
414
414
923
947
947
947
955
936
SINGLE
POINT TO TO TO TO TO TO TO TO TO TO
X3 GROUND 050 ECU ECU ECU ECU ECU ECU ECU ECU ECU ECU
SE-1 ENGINE START COMPONENTS SE-2 INSTRUMENT PANEL (CONTINUED NEXT PAGE)
B1—Analog Throttle Emulator P1—Optional Gauge S3—Bump Enable Switch X1—Vehicle Harness
E1—Back Light Regulator P2—Optional Gauge (Momentary Connector
(24V) or Plug (12V) P3—Oil Pressure Gauge S4—Dual State Throttle Switch X2—Alternator Harness
F1—Fuse (10 Amp) P4—Coolant Temperature S5—Override Shutdown Connector
F2—Fuse (5 Amp) Gauge Switch (Momentary) X3—Single Point Ground
G1—Alternator P5—Tachometer Display S6—Dimmer Control or X4—CAN Terminator
K1—Starter Relay P6—Hourmeter/Diagnostic Jumper Plug X5—Analog Throttle
M1—Starter Motor Meter S7—Tri-state Throttle Switch Connector
N1—Transient Voltage S1—Ignition Key Switch S8—Ramp Throttle Switch X6—Remote On/Off Plug
Protector S2—Speed Select Switch V1—Diode
N2—Voltage Regulator (for (Momentary)
24V Operation)
DN22556,0000465 –19–29JUN07–1/1
061808
PN=1477
OEM Instrument Panel / Engine Start Components Electrical Wiring Diagram - Continued
06
210
74
–UN–26JAN04
RG13272
OEM Instrument Panel Wiring Diagram
P1—Optional Gauge P4—Coolant Temperature P5—Tachometer Display X4—CAN Terminator

P2—Optional Gauge Gauge P6—Hourmeter/Diagnostic
P3—Oil Pressure Gauge Meter
DN22556,0000466 –19–12JUL07–1/1
061808
PN=1478
4.5L Wire Splice Location Diagrams
Wire harness splice location diagrams for 4.5L PTP

engine applications
NOTE: The option code for the application can be found

on the Option Code Label located near the top of
the engine block.
NOTE: The harness diagrams provided are for a typical

John Deere supplied OEM harness. Splice
locations may not apply to all applications.
The table below lists the harness part number used for
each option code. Harness diagrams are located after the
table.
Option Code Harness Part Number Harness Type

8427 RE531302 J01, J03 Engine Harness
8444
8448
8449
TBD RE535561 J01, J03 Engine Harness
TBD RE536177 J01, J03 Engine Harness
9114 RE536599 J2 OEM Harness 06
9113 RE53601 J2 OEM Harness 210
9123 75
Continued on next page DM59778,00000BA –19–08MAY08–1/8
061808
PN=1479
06
210
76
–UN–07MAY08
RG16130
Splice Locations for Wire Harness RE531302, Option Codes 8427, and 8444
C02—Accessory Connector A T03—EGR Temperature SP5050—Splice 5050 SP5449—Splice 5449

D01—Water In Fuel Sensor Sensor SP5414—Splice 5414 SP5474—Splice 5474
Connector SP5010—Splice 5010 SP5416—Splice 5416
J01—ECU Harness Connector
(Black Face)
061808
PN=1480
06
210
77
–UN–08MAY08
RG16131
A—Splice 5050 Located Within J01—ECU Harness Connector X04—VGT Actuator SP5416—Splice 5416
200mm (7.9in) from (Black Face) SP5010—Splice 5010 SP5449—Splice 5449
Harness T-Junction to X04 T03—EGR Temperature SP5050—Splice 5050 SP5474—Splice 5474
D01—Water In Fuel Sensor Sensor SP5414—Splice 5414
Connector
061808
PN=1481
06
210
78
–UN–08MAY08
RG16132
A—Splice 5050 Located Within J01—ECU Harness Connector SP5010A—Splice 5010A SP5420—Splice 5420
200mm (7.9in) from (Black Face) SP5010B—Splice 5010B SP5430—Splice 5430
Harness T-Junction to X04 T03—EGR Temperature SP5050—Splice 5050 SP5449—Splice 5449
C02—Accessory Connector A Sensor SP5414—Splice 5414 SP5474—Splice 5474
D01—Water In Fuel Sensor X04—VGT Actuator SP5416—Splice 5416
Connector
061808
PN=1482
06
210
79
–UN–08MAY08
RG16133
Splice Locations for Wire Harness RE535561, Option Code TBD
C02—Accessory Connector A P03A—Low Pressure Fuel SP5050—Splice 5050 SP5416—Splice 5416

J01—ECU Harness Connector Sensor SP5414A—Splice 5414A SP5449—Splice 5449
(Black Face) SP5010—Splice 5010 SP5414B—Splice 5414B SP5474—Splice 5474
061808
PN=1483
06
210
80
–UN–08MAY08
RG16134
Splice Locations for Wire Harness RE536177, Option Code TBD
C02—Accessory Connector A P03A—Low Pressure Fuel SP5050—Splice 5050 SP5416—Splice 5416

J01—ECU Harness Connector Sensor SP5414A—Splice 5414A SP5449—Splice 5449
(Black Face) SP5010—Splice 5010 SP5414B—Splice 5414B SP5474—Splice 5474
061808
PN=1484
06
210
81
–UN–07MAY08
RG16135
Splice Locations for Wire Harness RE536599, Option Code 9114
A—Splice 5050C Located D—Unterminated Power Wires SP5002—Splice 5002 SP5050C—Splice 5050C
Within 100mm (3.9in) from C07—Accessory Connector B SP5012—Splice 5012 SP5082—Splice 5082
Harness T-Junction to C15 C08—Auxiliary Connector SP5020A—Splice 5020A SP5714—Splice 5714
B—Splice 5012 Located C11—Diagnostic Connector SP5020B—Splice 5020B SP5904A—Splice 5904A
594mm (23.4in) From C15—Remote Switch SP5022—Splice 5022 SP5904B—Splice 5904B
Harness T-Junction to C11 Connector SP5050A—Splice 5050A SP5905A—Splice 5905A
C—Splice 5050A and 5082 J02—ECU Harness Connector SP5050B—Splice 5050B SP5905B—Splice 5905B
Located Within 200mm (Red Face)
(7.9in) from Harness
T-Junction to Unterminated
Power Wires
061808
PN=1485
–UN–07MAY08
06
210
RG16129
82
Splice Locations for Wire Harness RE536601, Option Codes 9113 and 9123
A—Splice 5050B and 5714 C08—Auxiliary Connector SP5002—Splice 5002 SP5082—Splice 5082
Located Within 200mm C11—Diagnostic Connector SP5012—Splice 5012 SP5714—Splice 5714
(7.9in) from Harness C15—Remote Switch SP5020A—Splice 5020A SP5904A—Splice 5904A
T-Junction to J02 Connector SP5020B—Splice 5020B SP5904B—Splice 5904B
B—Splice 5050A and 5082 C18—Fuel Heater Option SP5022—Splice 5022 SP5905A—Splice 5905A
Located Within 200mm Connector SP5050A—Splice 5050A SP5905B—Splice 5905B
(7.9in) from Harness J02—ECU Harness Connector SP5050B—Splice 5050B
T-Junction to C18 (Red Face)
DM59778,00000BA –19–08MAY08–8/8
061808
PN=1486
6.8L Wire Splice Location Diagrams
Wire harness splice location diagrams for 6.8L PTP

engine applications
NOTE: The option code for the application can be found

on the Option Code Label located near the top of
the engine block.
NOTE: The harness diagrams provided are for a typical

John Deere supplied OEM harness. Splice
locations may not apply to all applications.
The table below lists the harness part number used for
each option code. Harness diagrams are located after the
table.
Option Code Harness Part Number Harness Type

8429
8433
84AE RE535652 J01, J03 Engine Harness
84AG
8434
06
84AF RE534750 J01, J03 Engine Harness 210
84AN 83
84Ak RE537703 Engine Harness for Dual
84AQ RE538095 ECU
9112 RE536600 J2 OEM Harness
9113 RE536601 J2 OEM Harness
9123
Continued on next page DM59778,00000BB –19–08MAY08–1/10
061808
PN=1487
06
210
84
–UN–07MAY08
RG16122
J01—ECU Harness Connector SP5010—Splice 5010 SP5414—Splice 5414 SP5449—Splice 5449

(Black Face) SP5050—Splice 5050 SP5416—Splice 5416 SP5474—Splice 5474
T03—EGR Temperature
Sensor
061808
PN=1488
06
210
85
–UN–07MAY08
RG16123

Sensor
061808
PN=1489
06
210
86
–UN–07MAY08
RG16124
Splice Locations for Wire Harness RE535652, Option Codes 84AE, and 84AG

Sensor
061808
PN=1490
06
210
87
–UN–07MAY08
RG16125
Splice Locations for Wire Harness RE528954, Option Code 8450

Sensor
061808
PN=1491
06
210
88
–UN–07MAY08
RG16126
J01—ECU Harness Connector SP5010A—Splice 5010A SP5414—Splice 5414 SP5430—Splice 5430

(Black Face) SP5010B—Splice 5010B SP5416—Splice 5416 SP5449—Splice 5449
T03—EGR Temperature SP5050—Splice 5050 SP5420—Splice 5420 SP5474—Splice 5474
Sensor
061808
PN=1492
06
210
89
Splice Locations for Wire Harness RE534750, Option Codes 84AF and 84AN –UN–07MAY08
RG16127
A—Splice 5416 Located Within C02—Accessory Connector A J01—ECU Harness Connector SP5414—Splice 5414
200mm (7.9in) from P03—Low Pressure Fuel (Black Face) SP5416—Splice 5416
Harness T-Junction Near Sensor SP5410—Splice 5410
Splice 5414
061808
PN=1493
06
210
90
–UN–07MAY08
RG16254
Splice Locations for Wire Harness RE537703 and RE538095, Option Codes 84AK and 84AQ
C36—Switch Box Harness SP5410A—Splice 5410A SP5416—Splice 5416 SP5444—Splice 5444

Connector SP5410B—Splice 5410B SP5420—Splice 5420 SP5474—Splice 5474
P03—Low Pressure Fuel SP5414—Splice 5414 SP5430—Splice 5430 SP5511—Splice 5511
Sensor
061808
PN=1494
06
210
91
Splice Locations for Wire Harness RE536600, Option Code 9112 –UN–08MAY08
RG16128
A—Splice 5050A and 5082 C08—Auxiliary Connector SP5002—Splice 5002 SP5050C—Splice 5050C
(7.9in) from Harness C15—Remote Switch SP5020A—Splice 5020A SP5714—Splice 5714
T-Junction to C18 C18—Fuel Heater Option SP5020B—Splice 5020B SP5904A—Splice 5904A
B—Splice 5012 Located Connector SP5022—Splice 5022 SP5904B—Splice 5904B
594mm (23.4in) from J02—ECU Harness Connector SP5050A—Splice 5050A SP5905A—Splice 5905A
Harness T-Junction to C09 (Red Face) SP5050B—Splice 5050B SP5905B—Splice 5905B
and C11
061808
PN=1495
–UN–07MAY08
06
210
RG16129
92
A—Splice 5050B and 5714 C08—Auxiliary Connector SP5002—Splice 5002 SP5082—Splice 5082
(7.9in) from Harness C15—Remote Switch SP5020A—Splice 5020A SP5904A—Splice 5904A
T-Junction to J02 Connector SP5020B—Splice 5020B SP5904B—Splice 5904B
B—Splice 5050A and 5082 C18—Fuel Heater Option SP5022—Splice 5022 SP5905A—Splice 5905A
Located Within 200mm Connector SP5050A—Splice 5050A SP5905B—Splice 5905B
(7.9in) from Harness J02—ECU Harness Connector SP5050B—Splice 5050B
T-Junction to C18 (Red Face)
DM59778,00000BB –19–08MAY08–10/10
061808
PN=1496
Oil Temperature Switch Option
Wire diagram for applications with optional oil temperature

switch. The oil temperature switch replaces either the air
filter restriction switch or the multi-state throttle
connections going to J2 of the ECU.
Continued on next page DM59778,00000C3 –19–19MAY08–1/2
06
210
93
061808
PN=1497
J02
(Red Face) C08
1 2 3 4
A Female
Socket Auxiliary
A A Connector
B B
C C X K
W K X W
D D V L L V
J J
E E H B B H
U M M U
F F G A C C A G
T N N T
G G F
E
D D F
S O O E S
H H R Q P P Q R
J J
K K
L L A
B Female
M M
1 2 3 4 Male Socket Option A
Pin C To Oil Temperature
Switch
5436 Lt Blu D3 N N A
SP5714
5714 Yel G3 Q Q B
C09
Control Panel
Connector
X H J J H X
06 K
W G B
K G W B
210 V L L V
F A C C A F
94 U M M U
E D D E
T N N T
S R P P R S
A B
Female Male Option B
Socket Pin D To Oil Temperature
–UN–21MAY08
Switch
S S A
5947 Pur B4 R R B
RG16328
Oil Temperature Switch Wiring Option
A—Female Socket C08—Auxiliary Connector J2-D3—[5936 Light Blue] Oil J2-G3—[5714A Yellow] 5 Volt
B—Male Pin C09—Control Panel Connector Temperature Switch Power Supply #4
C—Option A. To Oil J02—ECU Harness Connector Signal. Option A Return
Temperature Switch (Red Face)
D—Option B. To Oil J2-B4—[5947 Purple] Oil
Temperature Switch Temperature Switch
Signal. Option B
DM59778,00000C3 –19–19MAY08–2/2
061808
PN=1498
Index
Page Page
A Circuit malfunctions
Locations . . . . . . . . . . . . . . . . . . . . . . . . .04-160-5
Actuator, Turbo. . . . . . . . . . . . . . . . . . . . . . .03-135-9 Troubleshooting . . . . . . . . . . . . . . . . . . . .04-160-6
Air heater Combination throttle
Glow plugs . . . . . . . . . . . . . . . . . . . . . . .03-140-58 Description . . . . . . . . . . . . . . . . . . . . . . .03-140-53
Air intake manifold Schematic . . . . . . . . . . . . . . . . . . . . . . . .03-140-53
Operation . . . . . . . . . . . . . . . . . . . . . . . .03-135-10 Throttle range . . . . . . . . . . . . . . . . . . . . .03-140-53
Air system Component Location
Operation . . . . . . . . . . . . . . . . . . . . . . . . .03-135-2 Connectors . . . . . . . . . . . . . . . . . . . . . . . .03-140-7
Analog Pressure Sensors . . . . . . . . . . . . . . . . . . .03-140-7
Secondary. . . . . . . . . . . . . . . . . . . . . . . .03-140-45 Speed Sensors . . . . . . . . . . . . . . . . . . . . .03-140-7
Analog throttle Temperature Sensors . . . . . . . . . . . . . . . .03-140-7
Description . . . . . . . . . . . . . . . . . . . . . . .03-140-45 Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . .03-140-7
Power supply for . . . . . . . . . . . . . . . . . . .03-140-62 Compression Test
Primary . . . . . . . . . . . . . . . . . . . . . . . . . .03-140-45 Engine Test Instructions . . . . . . . . . . . . .04-160-39
Analog-to-Digital Converter Compressor inlet temperature sensor
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-4 Remove and install . . . . . . . . . . . . . . . . .02-110-15
Application chart. . . . . . . . . . . . . . . . . . . . . .01-001-5 Conectors
Repair
Deutsch connectors . . . . . . 02-110-49, 02-110-53
Weatherpack connectors . . . . . . . . . . .02-110-36
B Connectors
Repair
BAP Cinch connectors. . . . . . . . . . . . . . . . .02-110-39
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 Connectors, electrical
BAP Sensor General information. . . . . . . . . . . . . . . . .02-110-32
Function of . . . . . . . . . . . . . . . . . . . . . . .03-140-39 METRI-PACK, push type . . . . . . . . . . . .02-110-48
Barometric air pressure Control system
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 Operation . . . . . . . . . . . . . . . . . . . . . . . . .03-140-4
Barometric air pressure sensor Control Unit Informtation. . . . . . . . . . . . . . .04-160-63
Function of . . . . . . . . . . . . . . . . . . . . . . .03-140-39 Controller
Bleed fuel system . . . . . . . . . . . . . . . . . . .04-150-105 Maintenance . . . . . . .02-110-1, 02-110-2, 02-110-5 Indx
1
Break-in engine oil . . . . . . . . . . . . . . . . . . . .01-002-8 Controller Area Network
Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . .03-140-30
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2
Operation . . . . . . . . . . . . . . . . . . . . . . . .03-140-30
C Wiring harness connection . . . . . . . . . . .03-140-30
Coolant
CAC Additional information . . . . . . . . . . . . . . .01-002-14
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 Diesel engine . . . . . . . . . . . . 01-002-11, 01-002-15
CAN Supplemental additives . . . . . . . . . . . . . .01-002-12
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 Testing . . . . . . . . . . . . . . . . . . . . . . . . . .01-002-16
Operation . . . . . . . . . . . . . . . . . . . . . . . .03-140-30 Warm temperature climates . . . . . . . . . .01-002-13
CAN Throttle Coolant Level Switch . . . . . . . . . . . . . . . . .03-140-60
Description . . . . . . . . . . . . . . . . . . . . . . .03-140-44 Coolant temperature sensor
Schematic . . . . . . . . . . . . . . . . . . . . . . . .03-140-44 Remove and install . . . . . . . . . . . . . . . . . .02-110-8
Charge air cooler Cooler, EGR. . . . . . . . . . . . . . . . . . . . . . . . .03-135-6
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 CPU
Charge air cooler outlet temperature sensor Function of . . . . . . . . . . . . . . . . . . . . . . . .03-140-4
Function of . . . . . . . . . . . . . . . . . . . . . . .03-140-35 Crank position sensor
Location of . . . . . . . . . . . . . . . . . . . . . . . .03-140-7 Function of . . . . . . . . . . . . . . . . . . . . . . .03-140-42
Cinch connectors Location of . . . . . . . . . . . . . . . . . . . . . . . .03-140-7
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . .02-110-39 Remove and install . . . . . . . . . . . . . . . . .02-110-13
CTM320 (04JUN08) Index-1 4.5 L and 6.8 L Level 14 Electronic Fuel System
061808
PN=1
Index
Page Page
Cruise control operation 000097.16 . . . . . . . . . . . . . . . . . . . . .04-160-138

Cancel/Resume function . . . . . . . . . . . . .03-140-61 000100.01 . . . . . . . . . . . . . . . . . . . . .04-160-143
Engine speed . . . . . . . . . . . . . . . . . . . . .03-140-61 000100.04 . . . . . . . . . . . . . . . . . . . . .04-160-148
Secondary. . . . . . . . . . . . . . . . . . . . . . . .03-140-61 000100.18 . . . . . . . . . . . . . . . . . . . . .04-160-155
Cylinder Cutout Test. . . . . . . . . . . . . . . . . .04-160-40 000100.31 . . . . . . . . . . . . . . . . . . . . .04-160-160
Cylinder head 000102.02 . . . . . . . . . . . . . . . . . . . . .04-160-165
Wiring harness connector . . . . . . . . . . . .03-140-57 000102.03 . . . . . . . . . . . . . . . . . . . . .04-160-169
Cylinder Misfire Test. . . . . . . . . . . . . . . . . .04-160-38 000102.04 . . . . . . . . . . . . . . . . . . . . .04-160-176
000103.00 . . . . . . . . . . . . . . . . . . . . .04-160-183
000103.05 . . . . . . . . . . . . . . . . . . . . .04-160-189
000103.08 . . . . . . . . . . . . . . . . . . . . .04-160-194
D 000103.31 . . . . . . . . . . . . . . . . . . . . .04-160-200
000105.00 . . . . . . . . . . . . . . . . . . . . .04-160-206
Dampers 000105.03 . . . . . . . . . . . . . . . . . . . . .04-160-213
Remove and install . . . . . . . . . . . . . . . . .02-090-31 000105.04 . . . . . . . . . . . . . . . . . . . . .04-160-220
Data parameter description 000105.15 . . . . . . . . . . . . . . . . . . . . .04-160-227
Service ADVISOR. . . . . . . . . . . . . . . . . .04-160-26 000105.16 . . . . . . . . . . . . . . . . . . . . .04-160-233
Derate . . . . . . . . . . . . . . . . . . . . . . . . . . . .03-140-56 000107.00 . . . . . . . . . . . 04-160-239, 04-160-240
Deutsch 000108.02 . . . . . . . . . . . . . . . . . . . . .04-160-247
Repair . . . . . . . . . . . . . . . . . .02-110-49, 02-110-53 000110.00 . . . . . . . . . . . . . . . . . . . . .04-160-251
Diagnostic gauge 000110.03 . . . . . . . . . . . . . . . . . . . . .04-160-257
Clearing stored codes . . . . . . . . . . . . . . .04-160-24 000110.04 . . . . . . . . . . . . . . . . . . . . .04-160-264
Diagnostics 000110.15 . . . . . . . . . . . . . . . . . . . . .04-160-271
ACP-Err/Bus EP . . . . . . . . . . . . . . . . .04-150-85 000110.16 . . . . . . . . . . . . . . . . . . . . .04-160-277
ACP-Err/Bus Error . . . . . . . . . . . . . . . .04-150-85 000110.17 . . . . . . . . . . . . . . . . . . . . .04-160-283
Does not communicate with ECU . . . .04-150-85 000111.01 . . . . . . . . . . . . . . . . . . . . .04-160-289
EE-error. . . . . . . . . . . . . . . . . . . . . . . .04-150-85 000157.03 . . . . . . . . . . . . . . . . . . . . .04-160-297
Viewing active codes . . . . . . 04-160-17, 04-160-19 000157.04 . . . . . . . . . . . . . . . . . . . . .04-160-307
Viewing stored codes . . . . . . . . . . . . . . .04-160-22 000157.10 . . . . . . . . . . . . . . . . . . . . .04-160-314
Diagnostic Trouble Code 000157.17 . . . . . . . . . . . . . . . . . . . . .04-160-320
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 000158.17 . . . . . . . . . . . . . . . . . . . . .04-160-325
Indx ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . .03-140-4 000174.00 . . . . . . . . . . . . . . . . . . . . .04-160-327
2
Diagnostic Trouble Code List 000174.03 . . . . . . . . . . . . . . . . . . . . .04-160-334
DTC List . . . . . . . . . . . . . . . . . . . . . . . . .04-160-47 000174.04 . . . . . . . . . . . . . . . . . . . . .04-160-340
Diagnostic Trouble Codes (DTCs) 000174.16 . . . . . . . . . . . . . . . . . . . . .04-160-344
Clearing stored codes . . . . . . . . . . . . . . .04-160-52 000189.00 . . . . . . . . . . . . . . . . . . . . .04-160-350
Diagnostic gauge 000190.00 . . . . . . . . . . . . . . . . . . . . .04-160-351
Clearing stored codes . . . . . . . . . . . . .04-160-24 000190.16 . . . . . . . . . . . . . . . . . . . . .04-160-355
Viewing active codes . . . . .04-160-17, 04-160-19 000237.02 . . . . . . . . . . . . . . . . . . . . .04-160-359
Viewing stored codes . . . . . . . . . . . . .04-160-22 000237.13 . . . . . . . . . . . . . . . . . . . . .04-160-360
Intermittent fault diagnostics . . . . . . . . . .04-160-59 000237.31 . . . . . . . . . . . . . . . . . . . . .04-160-361
SPN/FMI 000412.00 . . . . . . . . . . . . . . . . . . . . .04-160-362
000028.03 . . . . . . . . . . . . . . . . . . . . . .04-160-65 000412.03 . . . . . . . . . . . . . . . . . . . . .04-160-369
000028.04 . . . . . . . . . . . . . . . . . . . . . .04-160-70 000412.04 . . . . . . . . . . . . . . . . . . . . .04-160-375
000029.03 . . . . . . . . . . . . . . . . . . . . . .04-160-76 000412.16 . . . . . . . . . . . 04-160-382, 04-160-389
000029.04 . . . . . . . . . . . . . . . . . . . . . .04-160-83 000611.03 . . . . . . . . . . . . . . . . . . . . .04-160-396
000091.03 . . . . . . . . . . . . . . . . . . . . . .04-160-90 000611.04 . . . . . . . . . . . . . . . . . . . . .04-160-403
000091.04 . . . . . . . . . . . . . . . . . . . . . .04-160-97 000627.18 . . . . . . . . . . . . . . . . . . . . .04-160-418
000091.09 . . . . . . . . . . . . . . . . . . . . .04-160-104 000629.13 . . . . . . . . . . . . . . . . . . . . .04-160-425
000094.03 . . . . . . . . . . . . . . . . . . . . .04-160-105 000636.02 . . . . . . . . . . . . . . . . . . . . .04-160-427
000094.04 . . . . . . . . . . . . . . . . . . . . .04-160-112 000636.05 . . . . . . . . . . . . . . . . . . . . .04-160-434
000097.03 . . . . . . . . . . . . . . . . . . . . .04-160-125 000636.06 . . . . . . . . . . . . . . . . . . . . .04-160-439
000097.04 . . . . . . . . . . . . . . . . . . . . .04-160-131 000636.08 . . . . . . . . . . . . . . . . . . . . .04-160-444
061808
PN=2
Index
Page Page
000636.10 . . . . . . . . . . . . . . . . . . . . .04-160-450 001638.00 . . . . . . . . . . . . . . . . . . . . .04-160-795

000637.02 . . . . . . . . . . . . . . . . . . . . .04-160-458 001638.03 . . . . . . . . . . . . . . . . . . . . .04-160-796
000637.05 . . . . . . . . . . . . . . . . . . . . .04-160-465 001638.04 . . . . . . . . . . . . . . . . . . . . .04-160-797
000637.06 . . . . . . . . . . . . . . . . . . . . .04-160-470 001638.16 . . . . . . . . . . . . . . . . . . . . .04-160-798
000637.07 . . . . . . . . . . . . . . . . . . . . .04-160-475 002000.13 . . . . . . . . . . 04-160-802, 04-160-986,
000637.08 . . . . . . . . . . . . . . . . . . . . .04-160-482 04-160-987
000637.10 . . . . . . . . . . . . . . . . . . . . .04-160-488 002580.03 . . . . . . . . . . . . . . . . . . . . .04-160-807
000641.04 . . . . . . . . . . . . . . . . . . . . .04-160-496 002580.04 . . . . . . . . . . . . . . . . . . . . .04-160-808
000641.12 . . . . . . . . . . . . . . . . . . . . .04-160-502 002630.00 . . . . . . . . . . . . . . . . . . . . .04-160-809
000641.13 . . . . . . . . . . . . . . . . . . . . .04-160-513 002630.03 . . . . . . . . . . . . . . . . . . . . .04-160-815
000641.16 . . . . . . . . . . . . . . . . . . . . .04-160-517 002630.04 . . . . . . . . . . . . . . . . . . . . .04-160-821
000651.02 . . . . . . . . . . . . . . . . . . . . .04-160-523 002630.15 . . . . . . . . . . . . . . . . . . . . .04-160-828
000651.05 . . . . . . . . . . . . . . . . . . . . .04-160-527 002630.16 . . . . . . . . . . . . . . . . . . . . .04-160-834
000651.06 . . . . . . . . . . . . . . . . . . . . .04-160-534 002659.02 . . . . . . . . . . . . . . . . . . . . .04-160-840
000651.07 . . . . . . . . . . . . . . . . . . . . .04-160-541 002659.15 . . . . . . . . . . . . . . . . . . . . .04-160-851
000651.13 . . . . . . . . . . . . . . . . . . . . .04-160-547 002659.17 . . . . . . . . . . . . . . . . . . . . .04-160-861
000652.02 . . . . . . . . . . . . . . . . . . . . .04-160-550 002790.16 . . . . . . . . . . . . . . . . . . . . .04-160-872
000652.05 . . . . . . . . . . . . . . . . . . . . .04-160-554 002791.02 . . . . . . . . . . . . . . . . . . . . .04-160-880
000652.06 . . . . . . . . . . . . . . . . . . . . .04-160-561 002791.03 . . . . . . . . . . . . . . . . . . . . .04-160-887
000652.07 . . . . . . . . . . . . . . . . . . . . .04-160-569 002791.04 . . . . . . . . . . . . . . . . . . . . .04-160-896
000652.13 . . . . . . . . . . . . . . . . . . . . .04-160-575 002791.07 . . . . . . . . . . . . . . . . . . . . .04-160-903
000653.02 . . . . . . . . . . . . . . . . . . . . .04-160-578 002791.13 . . . . . . . . . . . . . . . . . . . . .04-160-911
000653.05 . . . . . . . . . . . . . . . . . . . . .04-160-582 002791.31 . . . . . . . . . . . . . . . . . . . . .04-160-918
000653.06 . . . . . . . . . . . . . . . . . . . . .04-160-589 002795.07 . . . . . . . . . . . . . . . . . . . . .04-160-925
000653.07 . . . . . . . . . . . . . . . . . . . . .04-160-597 003509.03 . . . . . . . . . . . . . . . . . . . . .04-160-930
000653.13 . . . . . . . . . . . . . . . . . . . . .04-160-603
003509.04 . . . . . . . . . . . . . . . . . . . . .04-160-935
000654.02 . . . . . . . . . . . . . . . . . . . . .04-160-606
003510.03 . . . . . . . . . . . . . . . . . . . . .04-160-941
000654.05 . . . . . . . . . . . . . . . . . . . . .04-160-610
003510.04 . . . . . . . . . . . . . . . . . . . . .04-160-946
000654.06 . . . . . . . . . . . . . . . . . . . . .04-160-617
003511.03 . . . . . . . . . . . . . . . . . . . . .04-160-953
000654.07 . . . . . . . . . . . . . . . . . . . . .04-160-625
003511.04 . . . . . . . . . . . . . . . . . . . . .04-160-958
000654.13 . . . . . . . . . . . . . . . . . . . . .04-160-631
003512.03 . . . . . . . . . . . . . . . . . . . . .04-160-964 Indx
000655.02 . . . . . . . . . . . 04-160-634, 04-160-660 3
003512.04 . . . . . . . . . . . . . . . . . . . . .04-160-969
000655.05 . . . . . . . . . . . 04-160-638, 04-160-664
003513.03 . . . . . . . . . . . . . . . . . . . . .04-160-975
000655.06 . . . . . . . . . . . 04-160-644, 04-160-670
003513.04 . . . . . . . . . . . . . . . . . . . . .04-160-980
000655.07 . . . . . . . . . . . 04-160-651, 04-160-677
000655.13 . . . . . . . . . . . 04-160-657, 04-160-683 SPN/FMI vs. 2-Digit codes . . . . . . . . . . .04-160-52
000676.03 . . . . . . . . . . . . . . . . . . . . .04-160-686 Diagnostics
000898.09 . . . . . . . . . . . . . . . . . . . . .04-160-699 Communication malfunctions
000970.31 . . . . . . . . . . . . . . . . . . . . .04-160-700 ECU does not communicate with Service
000971.31 . . . . . . . . . . . . . . . . . . . . .04-160-707 ADVISOR. . . . . . . . . . . . . . . . . . . . .04-150-77
001075.12 . . . . . . . . . . . . . . . . . . . . .04-160-724 Diagnostic Gauge Does Not Communicate With
001109.31 . . . . . . . . . . . . . . . . . . . . .04-160-731 ECU . . . . . . . . . . . . . . . . . . . . . . . . . .04-150-85
001110.31 . . . . . . . . . . . . . . . . . . . . .04-160-733 Fuel system
001136.00 . . . . . . . . . . . . . . . . . . . . .04-160-735 Excessive fuel consumption. . . . . . . . .04-150-73
001136.16 . . . . . . . . . . . . . . . . . . . . .04-160-740 Glow plug check . . . . . . . . . . . . . . . . . . .04-150-90
001172.03 . . . . . . . . . . . . . . . . . . . . .04-160-745 Observable
001172.04 . . . . . . . . . . . . . . . . . . . . .04-160-751 Abnormal engine noise . . . . . . . . . . . .04-150-34
001180.00 . . . . . . . . . . . . . . . . . . . . .04-160-758 Analog throttle (B) does not
001180.16 . . . . . . . . . . . . . . . . . . . . .04-160-768 respond . . . . . . . . . . . . . . . . . . . . . .04-150-39
001347.03 . . . . . . . . . . . . . . . . . . . . .04-160-778 Engine cranks/won’t start. . . . . . . . . . . .04-150-2
001347.05 . . . . . . . . . . . . . . . . . . . . .04-160-783 Engine does not develop full power . . .04-150-12
001347.07 . . . . . . . . . . . . . . . . . . . . .04-160-789 Engine emits excessive black or gray exhaust
001569.31 . . . . . . . . . . . . . . . . . . . . .04-160-794 smoke . . . . . . . . . . . . . . . . . . . . . . .04-150-22
061808
PN=3
Index
Page Page
Engine emits excessive white exhaust ECU Temperature Sensor

smoke . . . . . . . . . . . . . . . . . . . . . . .04-150-19 Function of . . . . . . . . . . . . . . . . . . . . . . .03-140-32
Engine misfires/runs irregularly . . . . . . .04-150-8 Location of . . . . . . . . . . . . . . . . . . . . . . .03-140-32
Engine will not crank . . . . . . . . . . . . . .04-150-27 EGR
Primary Analog throttle does not Coolant inlet tube
respond . . . . . . . . . . . . . . . . . . . . . .04-150-37 Remove and install . . . . . . . . . . . . . . . .02-100-3
Diesel fuel . . . . . . . . . . . . . . . . . .01-002-1, 01-002-2 Cooler
Digital multi-state throttle Remove and install . . . . . . . . . . . . . . . .02-100-4
Description . . . . . . . . . . . . . . . . . . . . . . .03-140-45 Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2
Dual-state . . . . . . . . . . . . . . . . . . . . . . . .03-140-46 Exhaust tube
Ramp . . . . . . . . . . . . . . . . . . . . . . . . . . .03-140-48 Remove and install . . . . . . . . . . . . . . . .02-100-2
Tri-state . . . . . . . . . . . . . . . . . . . . . . . . .03-140-47 Tubing
Digital multimeter, how to use . . . . . . . . . . .04-160-2 Remove and install . . . . . . . . . . . . . . . .02-100-5
Digital-to-Analog Converter EGR Cooler . . . . . . . . . . . . . . . . . . . . . . . . .03-135-6
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-4 EGR exhaust air temperature sensor
Downloading Payload Files Location of . . . . . . . . . . . . . . . . . . . . . . . .03-140-7
Electronic Injector Calibration Files . . . . .04-160-44 EGR exhaust temperature
Service ADVISOR. . . . . . . . . . . . . . . . . .04-160-46 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . .03-140-34
DTC EGR Flow. . . . . . . . . . . . . . . . . . . . . . . . . . .03-135-5
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 EGR fresh air temperature sensor
Dual-state throttle Replace . . . . . . . . . . . . . . . . . . . . . . . . . .02-110-9
Description . . . . . . . . . . . . . . . . . . . . . . .03-140-46 EGR mixed air temperature sensor
Idle position . . . . . . . . . . . . . . . . . . . . . .03-140-46 Replace . . . . . . . . . . . . . . . . . . . . . . . . .02-110-10
Schematic . . . . . . . . . . . . . . . . . . . . . . . .03-140-46 EGR Valve . . . . . . . . . . . . . . . . . . . . . . . . . .03-135-7
EGR valve
location of . . . . . . . . . . . . . . . . . . . . . . . . .03-140-7
Power supply for . . . . . . . . . . . . . . . . . . .03-140-63
EI
E
Clean injector body . . . . . . . . . . . . . . . . .02-090-41
Clean injector bore . . . . . . . . . . . . . . . . .02-090-41
ECT Clearn injector orifice . . . . . . . . . . . . . . .02-090-41
Indx Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2
4 Function of . . . . . . . . . . . . . . . . . . . . . . .03-140-33 Inspect injector body . . . . . . . . . . . . . . . .02-090-41
ECU Install . . . . . . . . . . . . . . . . . . . . . . . . . . .02-090-42
CPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . .03-140-4 Operation . . . . . . . . . . . . . . . . . . . . . . . .03-130-12
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 Remove . . . . . . . . . . . . . . . . . . . . . . . . .02-090-39
Diagnostic Trouble Code. . . . . . . . . . . . . .03-140-4 Wiring harness connector . . . . . . . . . . . .03-140-57
Engine running mode . . . . . . . . . . . . . . . .03-140-4 Electrical circuit
Engine starting mode . . . . . . . . . . . . . . . .03-140-4 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . .04-160-3
Function of Malfunctions . . . . . . . . . . . . . . . . . . . . . . .04-160-3
Diagnostic Trouble Codes . . . . . . . . . . .03-140-4 Troubleshooting . . . . . . . . . . . . . . . . . . . .04-160-6
System problem diagnosis Electrical Concepts. . . . . . . . . . . . . . . . . . . .04-160-2
Sensor Monitoring . . . . . . . . . . . . . . .03-140-4 Electrical Connectors
Internal power supplies . . . . . . . . . . . . . . .03-140-4 Repair Metri-Pack Push Type . . . . . . . . .02-110-48
Internal Power Supplies for External Electronic control system
Components . . . . . . . . . . . . . . . . . . . . .03-140-4 Glow plug operation . . . . . . . . . . . . . . . .03-140-58
Main components of . . . . . . . . . . . . . . . . .03-140-4 Governor modes . . . . . . . . . . . . . . . . . . .03-140-59
Maintenance . . . . . . .02-110-1, 02-110-2, 02-110-5 Operation . . . . . . . . . . . . . . . . . . . . . . . . .03-140-4
Memory. . . . . . . . . . . . . . . . . . . . . . . . . . .03-140-4 Terminology . . . . . . . . . . . . . . . . . . . . . . .03-140-2
Sensor supplies . . . . . . . . . . . . . . . . . . . .03-140-4 Electronic Control System Wiring Diagram
ECU connectors Application Specifications . . . . . . . . . . . . .06-210-3
Location of . . . . . . . . . . . . . . . . . . . . . . . .03-140-7 Electronic injector
ECU Information. . . . . . . . . . . . . . . . . . . . .04-160-63 Clean body . . . . . . . . . . . . . . . . . . . . . . .02-090-41
061808
PN=4
Index
Page Page
Clean bore . . . . . . . . . . . . . . . . . . . . . . .02-090-41 Engine derate protection

Clean orifice . . . . . . . . . . . . . . . . . . . . . .02-090-41 With shutdown . . . . . . . . . . . . . . . . . . . .03-140-56
Electronic Injector Without shutdown . . . . . . . . . . . . . . . . . .03-140-56
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 Engine does not develop full power . . . . . .04-150-12
Electronic injector Engine emits excessive black or gray exhaust
Inspect body . . . . . . . . . . . . . . . . . . . . . .02-090-41 smoke . . . . . . . . . . . . . . . . . . . . . . . . . . .04-150-22
Install . . . . . . . . . . . . . . . . . . . . . . . . . . .02-090-42 Engine emits excessive white exhaust
Operation . . . . . . . . . . . . . . . . . . . . . . . .03-130-12 smoke . . . . . . . . . . . . . . . . . . . . . . . . . . .04-150-19
Remove . . . . . . . . . . . . . . . . . . . . . . . . .02-090-39 Engine Hours
Wiring harness connector . . . . . . . . . . . .03-140-57 Updating . . . . . . . . . . . . . . . . . . . . . . . . .04-160-64
Electronic Injector Calibration Engine Idles Poorly
Reprogramming ECU . . . . . . . . . . . . . . .04-160-45 Engine Idle
Emission regulations . . . . . . . . . . . . . . . . . .01-001-3 Idle . . . . . . . . . . . . . . . . . . . . . . . . . . .04-150-31
Emissions Engine misfires/runs irregularly. . . . . . . . . . .04-150-8
Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-001-4 Engine oil
Emissions information. . . . . . . . . . . . . . . . . .01-001-3 Break-In . . . . . . . . . . . . . . . . . . . . . . . . . .01-002-8
Engine Engine oil pressure sensor
Application charts . . . . . . . . . . . . . . . . . . .01-001-5 Function of . . . . . . . . . . . . . . . . . . . . . . .03-140-41
Option code label . . . . . . . . . . . . . . . . . . .01-001-3 Remove and install . . . . . . . . . . . . . . . . .02-110-10
Serial number plate. . . . . . . . . . . . . . . . . .01-001-1 Engine parameters . . . . . . . . . . . . . . . . . . .03-140-31
Engine Control Unit Engine shutdown
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 Engine derate with . . . . . . . . . . . . . . . . .03-140-56
Electronic Control System Wiring External . . . . . . . . . . . . . . . . . . . . . . . . .03-140-56
Diagram. . . . . . . . . . . . . . . . . . . . . . . . .06-210-3 Override . . . . . . . . . . . . . . . . . . . . . . . . .03-140-56
Maintenance . . . . . . .02-110-1, 02-110-2, 02-110-5 Engine speed, measuring . . . . . . . . . . . . . .03-140-42
Programming Options . . . . . . . . . . . . . . .04-160-60 Engine Test Instructions
Reprogramming . . . . . . . . . . . . . . . . . . .04-160-47 Compression Test . . . . . . . . . . . . . . . . . .04-160-39
Engine control unit Cylinder Cutout Test . . . . . . . . . . . . . . . .04-160-40
Temperature sensor . . . . . . . . . . . . . . . .03-140-32 Cylinder Misfire Test . . . . . . . . . . . . . . . .04-160-38
Engine control unit temperature sensor . . .03-140-32 Exhaust Gas Recirculation Valve
Engine coolant Reset. . . . . . . . . . . . . . . . . . . . . . . . . .04-160-42 Indx
Level switch . . . . . . . . . . . . . . . . . . . . . .03-140-60 Turbocharger Learn Value Reset . . . . . .04-160-43 5
Temperature sensor . . . . . . . . . . . . . . . .03-140-33 Engine will not crank . . . . . . . . . . . . . . . . .04-150-27
Engine Coolant Level Switch Exhaust Gas and Fresh Air Routing . . . . . . .03-135-2
Operation Exhaust gas recirculation
Engine protection. . . . . . . . . . . . . . . . .03-140-60 Coolant inlet tube
Engine Coolant Temperature Remove and install . . . . . . . . . . . . . . . .02-100-3
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 Cooler
Engine coolant temperature sensor Remove and install . . . . . . . . . . . . . . . .02-100-4
Function of . . . . . . . . . . . . . . . . . . . . . . .03-140-33 Exhaust Gas Recirculation
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . .02-110-8 Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2
Location of . . . . . . . . . . . . . . . . . . . . . . . .03-140-7 Exhaust gas recirculation
Remove . . . . . . . . . . . . . . . . . . . . . . . . . .02-110-8 EGR fresh air temperature sensor
Engine cranks/won’t start . . . . . . . . . . . . . . .04-150-2 Remove and install . . . . . . . . . . . . . . . .02-110-9
Engine derate . . . . . . . . . . . . . . . . . . . . . . .03-140-56 EGR mixed air temperature sensor
Engine Derate and Shutdown Protection Remove and install . . . . . . . . . . . . . . .02-110-10
Engine derate . . . . . . . . . . . . . . . . . . . . .03-140-56 Exhaust temperature sensor
Engine protection . . . . . . . . . . . . . . . . . .03-140-56 Remove and install . . . . . . . . . . . . . . . .02-110-9
Engine shutdown . . . . . . . . . . . . . . . . . .03-140-56 Exhaust tube
External derate . . . . . . . . . . . . . . . . . . . .03-140-56 Remove and install . . . . . . . . . . . . . . . .02-100-2
External shutdown . . . . . . . . . . . . . . . . .03-140-56 Tubing
Shutdown override . . . . . . . . . . . . . . . . .03-140-56 Remove and install . . . . . . . . . . . . . . . .02-100-5
061808
PN=5
Index
Page Page
Exhaust Gas Recirculation (EGR) Valve Fresh air system

Remove and Install . . . . . . . . . . . . . . . . . .02-100-1 Operation . . . . . . . . . . . . . . . . . . . . . . . . .03-135-2
Exhaust gas recirculation exhaust temperature Fresh air temperature sensor
Sensor . . . . . . . . . . . . . . . . . . . . . . . . . .03-140-34 Remove and install . . . . . . . . . . . . . . . . . .02-110-9
Exhaust Gas Recirculation Valve Reset Fuel
Engine Test Instructions . . . . . . . . . . . . .04-160-42 Diesel . . . . . . . . . . . . . . . . . . . .01-002-1, 01-002-2
Exhaust Smoke Handling and storing . . . . . . . . . . . . . . . . .01-002-5
Black. . . . . . . . . . . . . . . . . . . . . . . . . . . .04-150-22 Lubricity . . . . . . . . . . . . . . . . . . . . . . . . . .01-002-6
Gray . . . . . . . . . . . . . . . . . . . . . . . . . . . .04-150-22 Fuel filter
White . . . . . . . . . . . . . . . . . . . . . . . . . . .04-150-19 Final filter
Exhaust system Operation . . . . . . . . . . . . . . . . . . . . . . .03-130-7
operation. . . . . . . . . . . . . . . . . . . . . . . . . .03-135-2 Pre-filter
Exhaust temperature sensor Install. . . . . . . . . . . . . . . . . . . . . . . . . . .02-090-7
Replace . . . . . . . . . . . . . . . . . . . . . . . . . .02-110-9 Operation . . . . . . . . . . . . . . . . . . . . . . .03-130-3
Exhaust tube Replace . . . . . . . . . . . . . . . . . . . . . . . . .02-090-7
Remove and install . . . . . . . . . . . . . . . . . .02-100-2 Fuel filter base
External Derate Prefilter
Enable . . . . . . . . . . . . . . . . . . . . . . . . . .03-140-56 Remove and install . . . . . . . . . . . . . . . .02-090-4
Input . . . . . . . . . . . . . . . . . . . . . . . . . . . .03-140-56 Fuel Injector
Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . .03-140-56 Clean body . . . . . . . . . . . . . . . . . . . . . . .02-090-41
External Derate Switch Clean bore . . . . . . . . . . . . . . . . . . . . . . .02-090-41
Power supply for . . . . . . . . . . . . . . . . . . .03-140-63 Clean orifice . . . . . . . . . . . . . . . . . . . . . .02-090-41
External shutdown Inpect body . . . . . . . . . . . . . . . . . . . . . . .02-090-41
Override at engine start . . . . . . . . . . . . .03-140-56 Install . . . . . . . . . . . . . . . . . . . . . . . . . . .02-090-42
Override shutdown time . . . . . . . . . . . . .03-140-56 Fuel injector
Timer . . . . . . . . . . . . . . . . . . . . . . . . . . .03-140-56 Operation . . . . . . . . . . . . . . . . . . . . . . . .03-130-12
External Shutdown Switch Remove . . . . . . . . . . . . . . . . . . . . . . . . .02-090-39
Power supply for . . . . . . . . . . . . . . . . . . .03-140-63 Fuel leak-off line
Install . . . . . . . . . . . . . . . . . . . . . . . . . . .02-090-46
Remove . . . . . . . . . . . . . . . . . . . . . . . . .02-090-45
Indx Restricted . . . . . . . . . . . . . . . . . . . . . . .04-150-103
6 F Fuel pressure
Rail
Failure Mode Identifier Sensor. . . . . . . . . . . . . . . . . . . . . . . . .03-140-40
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 Transfer pump
Fan speed sensor Sensor. . . . . . . . . . . . . . . . . . . . . . . . .03-140-40
Power supply for . . . . . . . . . . . . . . . . . . .03-140-62 Fuel pump
Filter Fuel transfer pump operation . . . . . . . . . .03-130-4
Final filter operation . . . . . . . . . . . . . . . . .03-130-7 High pressure fuel pump operation . . . . . .03-130-9
Prefilter operation . . . . . . . . . . . . . . . . . . .03-130-3 Suction control valve. . . . . . . . . . . . . . . .03-140-60
Filter element Fuel pump, high pressure
Replace Operation . . . . . . . . . . . . . . . . . . . . . . . . .03-130-9
Prefilter . . . . . . . . . . . . . . . . . . . . . . . . .02-090-7 Remove and install . . . . . . . .02-090-22, 02-090-25
Final fuel filter Static timing . . . . . . . . . . . . . . . . . . . . .04-150-108
Operation . . . . . . . . . . . . . . . . . . . . . . . . .03-130-7 Suction control valve. . . . . . . . . . . . . . . .03-140-60
Flow dampers Fuel rail
Remove and install . . . . . . . . . . . . . . . . .02-090-31 Remove and install . . . . . . . . . . . . . . . . .02-090-29
Flow limiter Fuel rail pressure sensor
Remove and install . . . . . . . . . . . . . . . . .02-090-33 Function of . . . . . . . . . . . . . . . . . . . . . . .03-140-40
Flow, EGR . . . . . . . . . . . . . . . . . . . . . . . . . .03-135-5 Location of . . . . . . . . . . . . . . . . . . . . . . . .03-140-7
FMI Power supply for . . . . . . . . . . . . . . . . . . .03-140-61
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 Remove and install . . . . . . . . . . . . . . . . .02-110-11
061808
PN=6
Index
Page Page
Fuel system High Pressure Common Rail

Air in fuel test . . . . . . . . . . . . . . . . . . . .04-150-100 Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2
Bleed . . . . . . . . . . . . . . . . . . . . . . . . . .04-150-105 High Pressure Common Rail (HPCR)
Diagnostics Install . . . . . . . . . . . . . . . . . . . . . . . . . . .02-090-29
Excessive fuel consumption. . . . . . . . .04-150-73 Operation . . . . . . . . . . . . . . . . . . . . . . . .03-130-11
Fuel leak-off line restriction check . . . . .04-150-103 Remove . . . . . . . . . . . . . . . . . . . . . . . . .02-090-29
General information. . . . . . . . . . . . . . . . . .02-090-1 High pressure fuel pump
Operation . . . . . . . . . . . . . . . . . . . . . . . . .03-130-2 Operation . . . . . . . . . . . . . . . . . . . . . . . . .03-130-9
Relieve pressure . . . . . . . . . . . . . . . . . . . .02-090-3 Remove and install . . . . . . . .02-090-22, 02-090-25
Supply quality check Static Timing . . . . . . . . . . . . . . . . . . . . .04-150-108
Fuel quality . . . . . . . . . . . . . . . . . . . . .04-150-96 Suction control valve. . . . . . . . . . . . . . . .03-140-60
Fuel temperature High pressure pump
Sensor . . . . . . . . . . . . . . . . . . . . . . . . . .03-140-33 Operation . . . . . . . . . . . . . . . . . . . . . . . . .03-130-9
Fuel temperature sensor Suction control valve. . . . . . . . . . . . . . . .03-140-60
Location of . . . . . . . . . . . . . . . . . . . . . . . .03-140-7 High pressure washing
Replace . . . . . . . . . . . . . . . . . . . . . . . . . .02-110-8 Electrical Components . . . . . . . . . . . . . .02-110-35
Fuel transfer pump HPCR
Install . . . . . . . . . . . . . . . . . . . . . . . . . . .02-090-18 Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2
Operation . . . . . . . . . . . . . . . . . . . . . . . . .03-130-4 Install . . . . . . . . . . . . . . . . . . . . . . . . . . .02-090-29
Remove . . . . . . . . . . . . . . . . . . . . . . . . .02-090-17 Operation . . . . . . . . . . . . . . . . . . . . . . . .03-130-11
Fuel transfer pump pressure sensor Remove . . . . . . . . . . . . . . . . . . . . . . . . .02-090-29
Function of . . . . . . . . . . . . . . . . . . . . . . .03-140-40 HPCR pressure sensor
Location of . . . . . . . . . . . . . . . . . . . . . . . .03-140-7 Remove and install . . . . . . . . . . . . . . . . .02-110-11
Fuel Transfer Pump Pressure Sensor
Power supply for . . . . . . . . . . . . . . . . . . .03-140-62
Fuel transfer pump pressure sensor
Remove and install . . . . . . . . . . . . . . . . .02-110-12 I
G Inch torque values . . . . . . . . . . . . . . . . . . . .06-200-1

Injector bore
Glow plug Clean . . . . . . . . . . . . . . . . . . . . . . . . . . .02-090-41
Indx
Diagnostic check. . . . . . . . . . . . . . . . . . .04-150-90 Injector, electronic 7
Install . . . . . . . . . . . . . . . . . . . . . . . . . . .02-110-16 Body, clean . . . . . . . . . . . . . . . . . . . . . . .02-090-41
Operation . . . . . . . . . . . . . . . . . . . . . . . .03-140-58 Body, inspect . . . . . . . . . . . . . . . . . . . . .02-090-41
Remove . . . . . . . . . . . . . . . . . . . . . . . . .02-110-16 Bore, clean . . . . . . . . . . . . . . . . . . . . . . .02-090-41
Glow plug relay Install . . . . . . . . . . . . . . . . . . . . . . . . . . .02-090-42
Location of . . . . . . . . . . . . . . . . . . . . . . . .03-140-7 Operation . . . . . . . . . . . . . . . . . . . . . . . .03-130-12
Glow Plugs Orifice, clean. . . . . . . . . . . . . . . . . . . . . .02-090-41
Remove and install . . . . . . . . . . . . . . . . .02-110-16 Remove . . . . . . . . . . . . . . . . . . . . . . . . .02-090-39
Governor Droop Mode Wiring harness connector . . . . . . . . . . . .03-140-57
Application Specifications . . . . . . . . . . . . .06-210-3 Install
Governor droop mode EGR
Function of . . . . . . . . . . . . . . . . . . . . . . .03-140-59 Coolant inlet tube . . . . . . . . . . . . . . . . .02-100-3
Isochronous droop . . . . . . . . . . . . . . . . .03-140-59 Cooler . . . . . . . . . . . . . . . . . . . . . . . . . .02-100-4
Normal droop . . . . . . . . . . . . . . . . . . . . .03-140-59 Exhaust tube . . . . . . . . . . . . . . . . . . . . .02-100-2
Grease Tubing . . . . . . . . . . . . . . . . . . . . . . . . . .02-100-5
Extreme pressure and multipurpose . . . . .01-002-9 Exhaust Gas Recirculation (EGR)
Valve . . . . . . . . . . . . . . . . . . . . . . . . . . .02-100-1
H Flow dampers . . . . . . . . . . . . . . . . . . . . .02-090-31
Fuel transfer pump . . . . . . . . . . . . . . . . .02-090-18
Harness Diagnostics Test Glow plugs . . . . . . . . . . . . . . . . . . . . . . .02-110-16
Harness Diagnostics Mode Test High pressure common rail . . . . . . . . . . .02-090-29
Test, Harness Diagnostic Mode . . . . . .04-160-41 High pressure fuel pump . . . .02-090-22, 02-090-25
061808
PN=7
Index
Page Page
Prefilter . . . . . . . . . . . . . . . . . . . . . . . . . . .02-090-4 Remove . . . . . . . . . . . . . . . . . . . . . . . . .02-090-17

Pressure limiter . . . . . . . . . . . . . . . . . . . .02-090-33 Lift pump pressure sensor
Sensors Function of . . . . . . . . . . . . . . . . . . . . . . .03-140-40
Crank position . . . . . . . . . . . . . . . . . . .02-110-13 Limiter
EGR exhaust temperature . . . . . . . . . . .02-110-9 Remove and install . . . . . . . . . . . . . . . . .02-090-33
EGR fresh air temperature. . . . . . . . . . .02-110-9 Low power
EGR mixed air temperature . . . . . . . . .02-110-10 Engine does not develop full power . . . .04-150-12
Engine coolant temperature. . . . . . . . . .02-110-8 Lubricant
Fuel temperature . . . . . . . . . . . . . . . . . .02-110-8 Mixing . . . . . . . . . . . . . . . . . . . . . . . . . . .01-002-10
Fuel transfer pump pressure . . . . . . . .02-110-12 Storage . . . . . . . . . . . . . . . . . . . . . . . . . .01-002-10
Manifold air pressure . . . . . . . . . . . . . .02-110-13 Lubricity of diesel fuel. . . . . . . . . . . . . . . . . .01-002-6
Oil pressure. . . . . . . . . . . . . . . . . . . . .02-110-10
Pump position . . . . . . . . . . . . . . . . . . .02-110-14
Rail pressure . . . . . . . . . . . . . . . . . . . .02-110-11
Turbo compressor inlet M
temperature . . . . . . . . . . . . . . . . . . .02-110-15
Turbo speed . . . . . . . . . . . . . . . . . . . .02-110-14
Water in fuel (WIF) . . . . . . . . . . . . . . .02-110-15 Manifold
4.5L Engine Wire Harness . .02-110-18, 02-110-26 Air Intake . . . . . . . . . . . . . . . . . . . . . . . .03-135-10
Instrument panel (OEM) Manifold Air Pressure
Clearing stored codes . . . . . . . . . . . . . . .04-160-24 Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2
Viewing active codes . . . . . . 04-160-17, 04-160-19 Manifold air pressure (MAP) sensor
Viewing stored codes . . . . . . . . . . . . . . .04-160-22 Remove and install . . . . . . . . . . . . . . . . .02-110-13
Wiring diagram . . . . . . . . . . . . . . . . . . . .06-210-73 Manifold air pressure sensor
Intake air manifold Function of . . . . . . . . . . . . . . . . . . . . . . .03-140-41
Operation . . . . . . . . . . . . . . . . . . . . . . . .03-135-10 Manifold Air Pressure sensor
Intake manifold air temperature Location of . . . . . . . . . . . . . . . . . . . . . . . .03-140-7
Sensor . . . . . . . . . . . . . . . . . . . . . . . . . .03-140-36 Manifold Air Pressure Sensor
Intermittent fault, diagnosing. . . . . . . . . . . .04-160-59 Power supply for . . . . . . . . . . . . . . . . . . .03-140-62
Manifold Air Temperature
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2
Indx Manifold Air Temperature Sensor
8 J Location of . . . . . . . . . . . . . . . . . . . . . . . .03-140-7
MAP
JDCP Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 MAP Sensor
JDPS Function of . . . . . . . . . . . . . . . . . . . . . . .03-140-41
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 Marine throttle
John Deere Custom Performance Dual-throttle transfer . . . . . . . . . . . . . . . .03-140-54
Downloading Payload Files . . . . . . . . . . .04-160-44 Engine synchronization . . . . . . . . . . . . . .03-140-54
John Deere Custom Performance Program MAT
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2
Measuring
EGR exhaust temperature. . . . . . . . . . . .03-140-34
L Engine speed . . . . . . . . . . . . . . . . . . . . .03-140-42
Pressure . . . . . . . . . . . . . . . . . . . . . . . . .03-140-39
Label Temperature . . . . . . . . . . . . . . . . . . . . . .03-140-32
Option codes. . . . . . . . . . . . . . . . . . . . . . .01-001-3 Measuring pressure
Leak-off Line Barometric air pressure sensor . . . . . . . .03-140-39
Remove and install . . . . . . . . . . . . . . . . .02-090-45 Fuel rail pressure sensor. . . . . . . . . . . . .03-140-40
Lift pump Fuel transfer pump pressure sensor . . . .03-140-40
Install . . . . . . . . . . . . . . . . . . . . . . . . . . .02-090-18 Manifold air pressure sensor . . . . . . . . . .03-140-41
Operation . . . . . . . . . . . . . . . . . . . . . . . . .03-130-4 Oil pressure sensor. . . . . . . . . . . . . . . . .03-140-41
061808
PN=8
Index
Page Page
Measuring speed Operation

Crank position sensor . . . . . . . . . . . . . . .03-140-42 Electronic Control System . . . . . . . . . . . . .03-140-4
Pump position sensor . . . . . . . . . . . . . . .03-140-43 Option code label . . . . . . . . . . . . . . . . . . . . .01-001-3
Turbo speed sensor . . . . . . . . . . . . . . . .03-140-43 Out-of-Range
Measuring temperature Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2
Charge air cooler outlet air temperature Out-of-Range High
sensor . . . . . . . . . . . . . . . . . . . . . . . . .03-140-35 Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2
Measuring Temperature Out-of-Range Low
ECU Temperature Sensor. . . . . . . . . . . .03-140-32 Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2
Engine coolant temperature sensor. . . . .03-140-33 Override Shutdown Switch
Measuring temperature Power supply for . . . . . . . . . . . . . . . . . . .03-140-63
Fuel temperature sensor . . . . . . . . . . . . .03-140-33
Intake manifold air temperature
sensor . . . . . . . . . . . . . . . . . . . . . . . . .03-140-36
Turbo compressor inlet temperature P
sensor . . . . . . . . . . . . . . . . . . . . . . . . .03-140-37
Turbo turbine inlet temperature
sensor . . . . . . . . . . . . . . . . . . . . . . . . .03-140-38 Pin
Memory Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-4 Power
Meter, how to use. . . . . . . . . . . . . . . . . . . . .04-160-2 Engine does not develop full power . . . .04-150-12
Metric torque values . . . . . . . . . . . . . . . . . . .06-200-2 Supply Voltage
Misfires Number 1 . . . . . . . . . . . . . . . . . . . . . .03-140-61
Engine runs irregularly . . . . . . . . . . . . . . .04-150-8 Number 2 . . . . . . . . . . . . . . . . . . . . . .03-140-62
Mixed air temperature sensor Number 3 . . . . . . . . . . . . . . . . . . . . . .03-140-62
Remove and install . . . . . . . . . . . . . . . . .02-110-10 Number 4 . . . . . . . . . . . . . . . . . . . . . .03-140-63
Mixing lubricants. . . . . . . . . . . . . . . . . . . . .01-002-10 Number 5 . . . . . . . . . . . . . . . . . . . . . .03-140-63
Multimeter, how to use . . . . . . . . . . . . . . . . .04-160-2 Pre-filter
Operation . . . . . . . . . . . . . . . . . . . . . . . . .03-130-3
Remove and install . . . . . . . . . . . . . . . . . .02-090-7
Prefilter base
N Remove and install . . . . . . . . . . . . . . . . . .02-090-4 Indx
9
Pressure
Noise Measuring . . . . . . . . . . . . . . . . . . . . . . . .03-140-39
Abnormal . . . . . . . . . . . . . . . . . . . . . . . .04-150-34 Barometric air pressure . . . . . . . . . . . .03-140-39
Fuel rail pressure. . . . . . . . . . . . . . . . .03-140-40
Fuel transfer pump pressure . . . . . . . .03-140-40
O Manifold air pressure . . . . . . . . . . . . . .03-140-41
Oil pressure. . . . . . . . . . . . . . . . . . . . .03-140-41
Oil filters . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-002-8 Pressure limiter
Oil pressure sensor Remove and install . . . . . . . . . . . . . . . . .02-090-33
Function of . . . . . . . . . . . . . . . . . . . . . . .03-140-41 Pressure Sensors
Location of . . . . . . . . . . . . . . . . . . . . . . . .03-140-7 Fuel transfer pump pressure
Oil Pressure Sensor Remove and install . . . . . . . . . . . . . . .02-110-12
Power supply for . . . . . . . . . . . . . . . . . . .03-140-62 Manifold air pressure
Oil pressure sensor Remove and install . . . . . . . . . . . . . . .02-110-13
Remove and install . . . . . . . . . . . . . . . . .02-110-10 Oil pressure
OOR Remove and install . . . . . . . . . . . . . . .02-110-10
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 Rail pressure
OORH Remove and install . . . . . . . . . . . . . . .02-110-11
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 Primary Fuel Filter
OORL Remove and Install . . . . . . . . . . . . . . . . .02-090-15
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 Printing Calibration Results . . . . . . . . . . . .04-160-61
061808
PN=9
Index
Page Page
Printing from Service ADVISOR Tubing . . . . . . . . . . . . . . . . . . . . . . . . . .02-100-5

Calibration Results Exhaust Gas Recirculation (EGR)
Interactive Test Results . . . . . . . . . . . .04-160-61 Valve . . . . . . . . . . . . . . . . . . . . . . . . . . .02-100-1
Printing Interactive Test Results . . . . . . . . .04-160-61 Flow dampers . . . . . . . . . . . . . . . . . . . . .02-090-31
Programming ECU . . . . . . . . . . . . . . . . . . .04-160-47 Fuel transfer pump . . . . . . . . . . . . . . . . .02-090-17
Downloading Payload Files Glow plugs . . . . . . . . . . . . . . . . . . . . . . .02-110-16
John Deere Custom Performance . . . .04-160-44 High pressure common rail . . . . . . . . . . .02-090-29
Service ADVISOR . . . . . . . . . . . . . . . .04-160-46 High pressure fuel pump . . . .02-090-22, 02-090-25
Electronic Injector Calibration . . . . . . . . .04-160-45 Prefilter . . . . . . . . . . . . . . . . . . . . . . . . . . .02-090-4
Programming Options. . . . . . . . . . . . . . . . .04-160-60 Pressure limiter . . . . . . . . . . . . . . . . . . . .02-090-33
Pulse Width Modulation Sensors
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 Crank position . . . . . . . . . . . . . . . . . . .02-110-13
Pulse-width-modulated Throttle (PWM) EGR exhaust temperature . . . . . . . . . . .02-110-9
Description EGR fresh air temperature. . . . . . . . . . .02-110-9
Schematic . . . . . . . . . . . . . . . . . . . . . .03-140-45 EGR mixed air temperature . . . . . . . . .02-110-10
Pump Engine coolant temperature. . . . . . . . . .02-110-8
High pressure fuel Fuel temperature . . . . . . . . . . . . . . . . . .02-110-8
Remove and install . . . . . . 02-090-22, 02-090-25 Fuel transfer pump pressure . . . . . . . .02-110-12
Pump position sensor Manifold air pressure . . . . . . . . . . . . . .02-110-13
Function of . . . . . . . . . . . . . . . . . . . . . . .03-140-43 Oil pressure. . . . . . . . . . . . . . . . . . . . .02-110-10
Location of . . . . . . . . . . . . . . . . . . . . . . . .03-140-7 Pump position . . . . . . . . . . . . . . . . . . .02-110-14
Remove and install . . . . . . . . . . . . . . . . .02-110-14 Rail pressure . . . . . . . . . . . . . . . . . . . .02-110-11
PWM Turbo compressor inlet
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 temperature . . . . . . . . . . . . . . . . . . .02-110-15
Turbo speed . . . . . . . . . . . . . . . . . . . .02-110-14
Water in fuel (WIF) . . . . . . . . . . . . . . .02-110-15
4.5L Engine Wire Harness . .02-110-18, 02-110-26
R Repair
Connectors
Rail Cinch. . . . . . . . . . . . . . . . . . . . . . . . . .02-110-39
Install . . . . . . . . . . . . . . . . . . . . . . . . . . .02-090-29 Deutsch . . . . . . . . . . . . . . .02-110-49, 02-110-53
Indx Operation . . . . . . . . . . . . . . . . . . . . . . . .03-130-11 Weatherpack . . . . . . . . . . . . . . . . . . . .02-110-36
10
Remove . . . . . . . . . . . . . . . . . . . . . . . . .02-090-29 Reprogramming ECU . . . . . . . . . . . . . . . . .04-160-47
Rail pressure sensor Downloading Injector Calibration Files
Function of . . . . . . . . . . . . . . . . . . . . . . .03-140-40 John Deere Custom Performance . . . .04-160-44
Remove and install . . . . . . . . . . . . . . . . .02-110-11 Downloading Payload Files
RAM Service ADVISOR . . . . . . . . . . . . . . . .04-160-46
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 Electronic Injector Calibration . . . . . . . . .04-160-45
Ramp throttle Restricted fuel leak-off line . . . . . . . . . . . .04-150-103
Description Return fuel line
Throttle position Remove and install . . . . . . . . . . . . . . . . .02-090-45
Schematic . . . . . . . . . . . . . . . . . . . .03-140-48
Ramp rate
Ramp steps . . . . . . . . . . . . . . . . . . . . .03-140-48
Regulations S
Emissions . . . . . . . . . . . . . . . . . . . . . . . . .01-001-3
Relieve pressure SDS
Fuel system . . . . . . . . . . . . . . . . . . . . . . .02-090-3 Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2
Remove Secondary (Final) Filter
EGR Remove and install . . . . . . . . . . . . . . . . .02-090-16
Coolant inlet tube . . . . . . . . . . . . . . . . .02-100-3 Self-Calibration
Cooler . . . . . . . . . . . . . . . . . . . . . . . . . .02-100-4 Calibration
Exhaust tube . . . . . . . . . . . . . . . . . . . . .02-100-2 Analog throttle input range. . . . . . . . . .03-140-52
061808
PN=10
Index
Page Page
Sensor Tri-state . . . . . . . . . . . . . . . . . . . . . .03-140-47

Speed . . . . . . . . . . . . . . . . . . . . . . . . . . .03-140-42 Turbo compressor inlet temperature
Sensors Remove and install . . . . . . . . . . . . . . .02-110-15
Crank position Turbo speed
Remove and install . . . . . . . . . . . . . . .02-110-13 Remove and install . . . . . . . . . . . . . . .02-110-14
EGR fresh air temperature Water in Fuel . . . . . . . . . . . . . . . . . . . . .03-140-60
Remove and install . . . . . . . . . . . . . . . .02-110-9 Water in fuel (WIF)
EGR mixed air temperature Remove and install . . . . . . . . . . . . . . .02-110-15
Remove and install . . . . . . . . . . . . . . .02-110-10 Serial number plate . . . . . . . . . . . . . . . . . . .01-001-1
Engine coolant temperature Service ADVISOR
Remove and install . . . . . . . . . . . . . . . .02-110-8 Downloading Payload Files . . . . . . . . . . .04-160-46
Exhaust temperature ECU does not communicate with Service
Remove and install . . . . . . . . . . . . . . . .02-110-9 ADVISOR . . . . . . . . . . . . . . . . . . . . . .04-150-77
Fuel rail pressure Tests
Remove and install . . . . . . . . . . . . . . .02-110-11 Compression Test . . . . . . . . . . . . . . . .04-160-39
Fuel temperature Cylinder Cutout Test . . . . . . . . . . . . . .04-160-40
Remove and install . . . . . . . . . . . . . . . .02-110-8 Cylinder Misfire Test . . . . . . . . . . . . . .04-160-38
Fuel transfer pump pressure Exhaust Gas Recirculation Valve
Remove and install . . . . . . . . . . . . . . .02-110-12 Reset . . . . . . . . . . . . . . . . . . . . . . . .04-160-42
Location of . . . . . . . . . . . . . . . . . . . . . . . .03-140-7 Turbocharger Learn Value Reset. . . . .04-160-43
Manifold air pressure (MAP) Service codes
Remove and install . . . . . . . . . . . . . . .02-110-13 Viewing active codes . . . . . . 04-160-17, 04-160-19
Measuring pressure . . . . . . . . . . . . . . . .03-140-39 Viewing stored codes . . . . . . . . . . . . . . .04-160-22
Barometric air pressure . . . . . . . . . . . .03-140-39 Socket
Fuel rail pressure. . . . . . . . . . . . . . . . .03-140-40 Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2
Fuel transfer pump pressure . . . . . . . .03-140-40 Software Delivery System
Manifold air pressure . . . . . . . . . . . . . .03-140-41 Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2
Oil pressure. . . . . . . . . . . . . . . . . . . . .03-140-41 Software Files
Measuring speed Reprogramming ECU . . . . . . . . . . . . . . .04-160-44
Crank position . . . . . . . . . . . . . . . . . . .03-140-42 Service ADVISOR . . . . . . . . . . . . . . . .04-160-46
Pump position . . . . . . . . . . . . . . . . . . .03-140-43 Specifications
Indx
Turbo speed . . . . . . . . . . . . . . . . . . . .03-140-43 Ari system repair. . . . . . . . . . . . . . . . . . . .06-200-3 11
Measuring tempeature . . . . . . . . . . . . . .03-140-32 Control system repair . . . . . . . . . . . . . . . .06-200-6
Charge air cooler outlet air Fuel system diagnostics . . . . . . . . . . . . . .06-210-1
temperature . . . . . . . . . . . . . . . . . . .03-140-35 Fuel system repair . . . . . . . . . . . . . . . . . .06-200-4
EGR exhaust temperature . . . . . . . . . .03-140-34 OEM Engines
Engine coolant temperature. . . . . . . . .03-140-33 Engine Derates . . . . . . . . . . . . . . . . . . .06-210-4
Fuel temperature . . . . . . . . . . . . . . . . .03-140-33 OEM engines
Intake manifold air temperature . . . . . .03-140-36 Glow plug specifications . . . . . . . . . . . .06-210-7
Turbo compressor inlet Instrument panel wiring diagram . . . . .06-210-73
temperature . . . . . . . . . . . . . . . . . . .03-140-37 Start components wiring diagram. . . . .06-210-73
Measuring temperature Speed
ECU temperature. . . . . . . . . . . . . . . . .03-140-32 Measuring
Oil pressure Crank position . . . . . . . . . . . . . . . . . . .03-140-42
Remove and install . . . . . . . . . . . . . . .02-110-10 Pump position . . . . . . . . . . . . . . . . . . .03-140-43
Pump position Turbo speed . . . . . . . . . . . . . . . . . . . .03-140-43
Remove and install . . . . . . . . . . . . . . .02-110-14 Speed governing . . . . . . . . . . . . . . . . . . . .03-140-59
Throttle Descriptions Speed Measuring Engine . . . . . . . . . . . . . .03-140-42
Analog throttle . . . . . . . . . . . . . . . . . . .03-140-45 Speed Sensors
Digital multi-state Crank position
Dual-state . . . . . . . . . . . . . . . . . . . .03-140-46 Remove and install . . . . . . . . . . . . . . .02-110-13
Digital multi-state throttle . . . . . . . . . . .03-140-45 Pump position
Ramp . . . . . . . . . . . . . . . . . . . . . . . .03-140-48 Remove and install . . . . . . . . . . . . . . .02-110-14
061808
PN=11
Index
Page Page
Turbo speed Cylinder Misfire Test . . . . . . . . . . . . . . . .04-160-38

Remove and install . . . . . . . . . . . . . . .02-110-14 Exhaust Gas Recirculation Valve
SPN Reset. . . . . . . . . . . . . . . . . . . . . . . . . .04-160-42
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 Turbocharger Learn Value Reset . . . . . .04-160-43
Start components Theory of operation
Wiring diagram . . . . . . . . . . . . . . . . . . . .06-210-73 Air intake manifold . . . . . . . . . . . . . . . . .03-135-10
Storing fuel . . . . . . . . . . . . . . . . . . . . . . . . . .01-002-5 Coolant level switch . . . . . . . . . . . . . . . .03-140-60
Storing lubricants . . . . . . . . . . . . . . . . . . . .01-002-10 EGR cooler . . . . . . . . . . . . . . . . . . . . . . . .03-135-6
Suction Control Valve EGR flow . . . . . . . . . . . . . . . . . . . . . . . . .03-135-5
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 EGR valve . . . . . . . . . . . . . . . . . . . . . . . .03-135-7
Suction control valve Theory of Operation
Location of . . . . . . . . . . . . . . . . . . . . . . . .03-140-7 Electronic Control System Operation
Operation Analog Throttle . . . . . . . . . . . . . . . . . .03-140-45
Fuel delivery . . . . . . . . . . . . . . . . . . . .03-140-60 Barometric Air Pressure (BAP)
Suspect Parameter Number Sensor . . . . . . . . . . . . . . . . . . . . . . .03-140-39
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 CAN Throttle . . . . . . . . . . . . . . . . . . . .03-140-44
Switch Charge Air Cooler Outlet Air Temperature
Coolant level . . . . . . . . . . . . . . . . . . . . . .03-140-60 Sensor . . . . . . . . . . . . . . . . . . . . . . .03-140-35
Combination Throttle . . . . . . . . . . . . . .03-140-53
Controller Area Network . . . . . . . . . . .03-140-30
Crank Position Sensor. . . . . . . . . . . . .03-140-42
T Cruise Control Operation . . . . . . . . . . .03-140-61
Digital Multi-State Throttle . . . . . . . . . .03-140-45
TDC Dual-State Throttle . . . . . . . . . . . . . . .03-140-46
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 EGR Exhaust Temperature Sensor . . .03-140-34
Temperature Electronic Control System Operation . . .03-140-4
Measuring . . . . . . . . . . . . . . . . . . . . . . . .03-140-32 Electronic Injector (EI) Wiring Harness
Charge air cooler outlet air . . . . . . . . .03-140-35 Connector . . . . . . . . . . . . . . . . . . . .03-140-57
EGR exhaust temperature . . . . . . . . . .03-140-34 Engine Control Unit (ECU) Temperature
Engine coolant temperature. . . . . . . . .03-140-33 Sensor . . . . . . . . . . . . . . . . . . . . . . .03-140-32
Fuel temperature . . . . . . . . . . . . . . . . .03-140-33 Engine Coolant Level Switch . . . . . . . .03-140-60
Indx Intake manifold air temperature . . . . . .03-140-36 Engine Coolant Temperature (ECT)
12
Turbo compressor inlet Sensor . . . . . . . . . . . . . . . . . . . . . . .03-140-33
temperature . . . . . . . . . . . . . . . . . . .03-140-37 Engine Derate and Shutdown
Turbo turbine inlet temperature . . . . . .03-140-38 Protection. . . . . . . . . . . . . . . . . . . . .03-140-56
Temperature sensors Fuel Rail Pressure Sensor. . . . . . . . . .03-140-40
EGR exhaust temperature Fuel Temperature Sensor . . . . . . . . . .03-140-33
Remove and install . . . . . . . . . . . . . . . .02-110-9 Fuel Transfer Pump Pressure
EGR fresh air temperature Sensor . . . . . . . . . . . . . . . . . . . . . . .03-140-40
Remove and install . . . . . . . . . . . . . . . .02-110-9 Glow Plugs . . . . . . . . . . . . . . . . . . . . .03-140-58
EGR mixed air temperature Governor Droop Mode Selection . . . . .03-140-59
Remove and install . . . . . . . . . . . . . . .02-110-10 Intake Manifold Air Temperature
Engine coolant temperature (MAT). . . . . . . . . . . . . . . . . . . . . . . .03-140-36
Remove and install . . . . . . . . . . . . . . . .02-110-8 Manifold Air Pressure (MAP)
Fuel temperature Sensor . . . . . . . . . . . . . . . . . . . . . . .03-140-41
Remove and install . . . . . . . . . . . . . . . .02-110-8 Marine Throttle . . . . . . . . . . . . . . . . . .03-140-54
Turbo compressor inlet temperature Measuring Pressure. . . . . . . . . . . . . . .03-140-39
Remove and install . . . . . . . . . . . . . . .02-110-15 Measuring Speed . . . . . . . . . . . . . . . .03-140-42
Terminology Measuring Temperature. . . . . . . . . . . .03-140-32
Electronic Control System . . . . . . . . . . . . .03-140-2 Monitoring Engine Parameters. . . . . . .03-140-31
Test Oil Pressure Sensor . . . . . . . . . . . . . .03-140-41
Compression Test . . . . . . . . . . . . . . . . . .04-160-39 Power Supply #1 . . . . . . . . . . . . . . . . .03-140-61
Cylinder Cutout Test . . . . . . . . . . . . . . . .04-160-40 Power Supply #2 . . . . . . . . . . . . . . . . .03-140-62
061808
PN=12
Index
Page Page
Power Supply #3 . . . . . . . . . . . . . . . . .03-140-62 Combination . . . . . . . . . . . . . . . . . . . . . .03-140-53

Power Supply #4 . . . . . . . . . . . . . . . . .03-140-63 Digital multi-state . . . . . . . . . . . . . . . . . .03-140-45
Power Supply #5 . . . . . . . . . . . . . . . . .03-140-63 Dual-state . . . . . . . . . . . . . . . . . . . . . . . .03-140-46
Pulse-Width-Modulated (PWM) Marine. . . . . . . . . . . . . . . . . . . . . . . . . . .03-140-54
Throttle . . . . . . . . . . . . . . . . . . . . . .03-140-45 Pulse-width-modulated (PWM) . . . . . . . .03-140-45
Pump Position Sensor . . . . . . . . . . . . .03-140-43 Ramp . . . . . . . . . . . . . . . . . . . . . . . . . . .03-140-48
Ramp Throttle . . . . . . . . . . . . . . . . . . .03-140-48 Tri-state . . . . . . . . . . . . . . . . . . . . . . . . .03-140-47
Self-Calibration . . . . . . . . . . . . . . . . . .03-140-52 Throttle Adjustments
Suction Control Valve . . . . . . . . . . . . .03-140-60 Throttle rate
Throttle Adjustments . . . . . . . . . . . . . .03-140-50 Out-of-Range
Throttle Descriptions . . . . . . . . . . . . . .03-140-43 Recovery . . . . . . . . . . . . . . . . . . . . .03-140-50
Throttle Offsets . . . . . . . . . . . . . . . . . .03-140-51 Throttle Descriptions
Torque Curve Selection . . . . . . . . . . . .03-140-59 Throttle . . . . . . . . . . . . . . . . . . . . . . . . . .03-140-43
Tri-State Throttle . . . . . . . . . . . . . . . . .03-140-47 Throttle offsets
Turbo Speed Sensor . . . . . . . . . . . . . .03-140-43 Maximum
Turbo Turbine Inlet Temperature . . . . .03-140-38 Using tri-state throttle . . . . . . . . . . . . .03-140-51
Water in Fuel (WIF) Sensor. . . . . . . . .03-140-60 Minimum . . . . . . . . . . . . . . . . . . . . . . . . .03-140-51
Theory of operation Timing
Electronic injector . . . . . . . . . . . . . . . . . .03-130-12 High pressure fuel pump . . . . . . . . . . . .04-150-108
Final fuel filter . . . . . . . . . . . . . . . . . . . . . .03-130-7 Timing Sensors
Fuel system operation. . . . . . . . . . . . . . . .03-130-2 Crank position
Fuel transfer pump . . . . . . . . . . . . . . . . . .03-130-4 Remove and install . . . . . . . . . . . . . . .02-110-13
High pressure common rail . . . . . . . . . . .03-130-11 Pump position
High pressure fuel pump . . . . . . . . . . . . . .03-130-9 Remove and install . . . . . . . . . . . . . . .02-110-14
Power supply voltage . . . . . 03-140-61, 03-140-62, Tools
03-140-63
Consumables . . . . . . . . . . . . . . . . . . . . . .05-170-8
Prefilter . . . . . . . . . . . . . . . . . . . . . . . . . . .03-130-3
Control system diagnostics . . . . . . . . . . . .05-180-1
Sensor
Control system repair . . . . . . . . . . . . . . . .05-170-5
Analog throttle . . . . . . . . . . . . . . . . . . .03-140-45
Fuel system diagnostics . . . . . . . . . . . . . .05-180-1
Barometric air pressure . . . . . . . . . . . .03-140-39
Fuel system repair . . . . . . . . . . . . . . . . . .05-170-1
Crank position . . . . . . . . . . . . . . . . . . .03-140-42
Top Dead Center Indx
Dual-state throttle . . . . . . . . . . . . . . . .03-140-46 13
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2
ECU temperature. . . . . . . . . . . . . . . . .03-140-32
Torque curve Selection
EGR exhaust temperature . . . . . . . . . .03-140-34
Application Specifications . . . . . . . . . . . . .06-210-3
Engine coolant temperature. . . . . . . . .03-140-33
Fuel rail pressure. . . . . . . . . . . . . . . . .03-140-40 Torque curve selection
Fuel temperature . . . . . . . . . . . . . . . . .03-140-33 Operation, theory of
Fuel transfer pump pressure . . . . . . . .03-140-40 CAN message to ECU
Intake manifold air temperature . . . . . .03-140-36 Power boost. . . . . . . . . . . . . . . . . . .03-140-59
Manifold air pressure . . . . . . . . . . . . . .03-140-41 Torque values
Oil pressure. . . . . . . . . . . . . . . . . . . . .03-140-41 Inch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06-200-1
Pump position . . . . . . . . . . . . . . . . . . .03-140-43 Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . .06-200-2
Ramp throttle. . . . . . . . . . . . . . . . . . . .03-140-48 Transfer pump
Tri-state throttle . . . . . . . . . . . . . . . . . .03-140-47 Install . . . . . . . . . . . . . . . . . . . . . . . . . . .02-090-18
Turbo compressor inlet Operation . . . . . . . . . . . . . . . . . . . . . . . . .03-130-4
temperature . . . . . . . . . . . . . . . . . . .03-140-37 Remove . . . . . . . . . . . . . . . . . . . . . . . . .02-090-17
Turbo speed . . . . . . . . . . . . . . . . . . . .03-140-43 Tri-state throttle
Turbo Actuator . . . . . . . . . . . . . . . . . . . . .03-135-9 As used in maximum throttle offset . . . . .03-140-47
Turbocharger . . . . . . . . . . . . . . . . . . . . . .03-135-8 Description . . . . . . . . . . . . . . . . . . . . . . .03-140-47
Water in fuel sensor . . . . . . . . . . . . . . . .03-140-60 Schematic . . . . . . . . . . . . . . . . . . . . . . . .03-140-47
Throttle Trim Options. . . . . . . . . . . . . . . . . . . . . . . .04-160-60
Analog . . . . . . . . . . . . . . . . . . . . . . . . . .03-140-45 Turbo compressor inlet temperature sensor
CAN . . . . . . . . . . . . . . . . . . . . . . . . . . . .03-140-44 Function of . . . . . . . . . . . . . . . . . . . . . . .03-140-37
061808
PN=13
Index
Page Page
Turbo Compressor inlet temperature sensor Water in fuel (WIF) sensor

Remove and install . . . . . . . . . . . . . . . . .02-110-15 Remove and install . . . . . . . . . . . . . . . . .02-110-15
Turbo speed sensor Weatherpack Connectors
Function of . . . . . . . . . . . . . . . . . . . . . . .03-140-43 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . .02-110-36
Remove and install . . . . . . . . . . . . . . . . .02-110-14 Welding precautions . . . . . . . . . . . . . . . . . .02-110-34
Turbo turbine inlet temperature sensor White Exhaust Smoke . . . . . . . . . . . . . . . .04-150-19
Function of . . . . . . . . . . . . . . . . . . . . . . .03-140-38 WIF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .03-140-60
Turbocharger Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2
Operation . . . . . . . . . . . . . . . . . . . . . . . . .03-135-8 Wire Harness 4.5L
VGT Actuator (4-Cyl.) Remove and install . . . . . . . .02-110-17, 02-110-25
Remove and Install . . . . . . . . . . . . . . . .02-100-7 Wiring diagram
Turbocharger Actuator Instrument panel (OEM) . . . . . . . . . . . . .06-210-73
Operation . . . . . . . . . . . . . . . . . . . . . . . . .03-135-9 Wiring harness
Turbocharger Learn Value Reset Electronic injector . . . . . . . . . . . . . . . . . .03-140-57
Engine Test Instructions . . . . . . . . . . . . .04-160-43 4.5L Wire Harness
Two-Way Valve Install . . . . . . . . . . . . . . . . . . 02-110-22, 02-110-29
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2 Remove and install . . . . . . . .02-110-18, 02-110-26
TWV
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2
Updating Engine Hours . . . . . . . . . . . . . . .04-160-64
Valve, EGR . . . . . . . . . . . . . . . . . . . . . . . . .03-135-7

Indx Variable Geometry Turbo
14
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2
VGT
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2
Voltage supply
Number 1 . . . . . . . . . . . . . . . . . . . . . . . .03-140-61
Number 2 . . . . . . . . . . . . . . . . . . . . . . . .03-140-62
Number 3 . . . . . . . . . . . . . . . . . . . . . . . .03-140-62
Number 4 . . . . . . . . . . . . . . . . . . . . . . . .03-140-63
Number 5 . . . . . . . . . . . . . . . . . . . . . . . .03-140-63
Voltmeter, how to use. . . . . . . . . . . . . . . . . .04-160-2
Water in Fuel
Definition of. . . . . . . . . . . . . . . . . . . . . . . .03-140-2
Water in Fuel Sensor
Location of . . . . . . . . . . . . . . . . . . . . . . . .03-140-7
Operation
Engine protection. . . . . . . . . . . . . . . . .03-140-60
061808
PN=14

Navistar International 9800i - SCR

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Electronic Control System Operation

Electronic Control Unit (ECU) System Operation

Engine Control Unit (ECU)

Continued on next page DM80898,00000F4 –19–03OCT07–1/3

4.5L 12V ECU Wiring Diagram 1

Continued on next page DM59778,0000019 –19–26JAN08–1/2

4.5L 12V ECU Wiring Diagram 2

J03 D01 Water-In-Fuel Sensor

Interconnect Option Fuel Sensor (If Equipped)

X02 Pump Position Sensor

Female Socket A B Male Pin

4.5L 12V ECU Wiring Diagram 3

SP5474 5474 Yel B BA

5516 Lt Blu 1 1 5516 Lt Blu A

5414 Yel 2 2 1 1 2 2 5414 Yel B BA A B t

D C23 Not Equipped On Rear Mount ECUs

A—Female Socket J3-B2—[5474A Yellow] J3-F2—[5455 Dark Green] T03—EGR Temperature

4.5L 12V ECU Wiring Diagram 4

C02 C07 C09

G Twisted Pair H Shield (6)

F02 VBatt C18 Fuel Heater Option Fuel Heater

5050 Blk M2 5082 Red 'S' Terminal Diagram

R Single Point Ground

A—See Diagram (1,7) O—Solenoid B+ C15—Remote Switch J2-L2—[5050A Black] Battery

4.5L 12V ECU Wiring Diagram 5

5971 Brn J2 D D I Cruise On Switch 06

L Stop Engine Lamp

4.5 Liter 12 Volt ECU Wiring Diagram 5 (PT+)

4.5L 12V ECU Wiring Diagram 6

O WaitingTo Start Lamp

4.5L 12V ECU Wiring Diagram 7

G G 5050 Blk B B 5050 Blk

Female Socket Male Pin

4.5L 12V ECU Wiring Diagram 8

4.5L 24V ECU Wiring Diagram 1

Twisted Pair See

5419 Wht H2 5419 Wht 2

4.5 Liter 24 Volt ECU Wiring Diagram 1 (PT+)

4.5L 24V ECU Wiring Diagram 2

J03 D01 Water-In-Fuel Sensor

Interconnect Option Fuel Sensor (If Equipped)

X02 Pump Position Sensor

Female Socket A B Male Pin

4.5L 24V ECU Wiring Diagram 3

SP5474 5474 Yel B BA

5516 Lt Blu 1 1 5516 Lt Blu A

5414 Yel 2 2 1 1 2 2 5414 Yel B BA A B t

D C23 Not Equipped On Rear Mount ECUs

A—Female Socket J3-B2—[5474A Yellow] J3-F2—[5455 Dark Green] T03—EGR Temperature

4.5L 24V ECU Wiring Diagram 4

C02 C07 C09

G Twisted Pair H Shield (6)

F02 VBatt C18 Fuel Heater Option Fuel Heater

5050 Blk M2 5082 Red 'S' Terminal Diagram

R Single Point Ground

A—See Diagram (1,7) O—Solenoid B+ C15—Remote Switch J2-L2—[5050A Black] Battery

4.5L 24V ECU Wiring Diagram 5

06 5971 Brn J2 D D I Cruise On Switch

L Stop Engine Lamp

4.5 Liter 24 Volt ECU Wiring Diagram 5 (PT+)

4.5L 24V ECU Wiring Diagram 6

O WaitingTo Start Lamp