LOGOS ENGINEERING PVT.LTD.

,
CHENNAI- 82

Client : Coromandel International Ltd.,

PO.NO: 80060617 DATED. 06.10.2010

QW-482

WELDING PROCEDURE SPECIFICATION (WPS)

(See Qw -201, Section ,IX ASME Boiler and Pressure Vessel Code)

Company Name : LOGOS ENGINEERING PVT.LTD.,

Welding Procedure Specification No : LE/CIL/DNV/WPS-001/REV-0 dt 10.11.10
Supporting P.Q.R.No. : LE/CIL/DNV/PQR-001Rev.0: Date:16/11/2010
Welding Process : GTAW
Type (S) : Manual

JOINTS (QW -402)

Joint Design : SINGLE V BUTT JOINT
Backing : NA
Backing Material (Type) : NA
Specimen Size & Thickness : 25NB X 3.23 thick x sch 80

BASE METAL (QW -403) :

Specification Type & Grade : SA . 312 Gr.TP 304
Specification Type & Grade : SA . 312 Gr.TP 304
P.No 8 Group No. 1 to P.No 8 Group No. 1
Diameter of Test Material : 25NB X 3.23 thick x sch 80

Thickness Range: :
Base Metal : 3.23mm
Pipe Dia Range : 25NB

Filler Metals (QW 404)

Specification No. (SFA) : 5.9

AWS No. (Class) : ER 308L
Filler Metal F. No : 5
Size of Filler Metals : Root Run by 2.0 mm and remaining by 2.4mm
Deposited Weld Metal : Multiple Pass
POSITION (QW-405)

Position of Groove : 6G
Welding Progression : UPHILL
Position (s) of Fillet : NA

PREHEATION (QW -406)

Preheat Temperature Min : NA

Interpass Temp.Max : NA
Prehcat Maintenance : NA

POST WELD HEAT TREATMENT (QW -407)

Temperature Range : NA
Tune & Range : NA

GAS (QW -408)

GAS % OF COMPOSITION FLOW RATE
Shielding : Argon 99.99 10 to 12 Lpm
Trailing : NA NA NA
Backing : NA NA NA

ELECTRICAL CHARACTERISTICS (QW -409)

Current AC or DC : Direct Current (DC)

Polarity : SP
Voltage Range : 18 to 24
Ampere Range : 60 to 180
Tungsten Electrode Size & Type : NA

TECHNIQUE (QW - 410)

String or Weave Bend
Initial and Interpass Cleaning
Single /Multiple Pass
Single/ Multiple Electrode
Oscillation
Travelling Speed
: STRING BEND (FOR ROOT)
WEAVE BEAD (FOR SUBSIQUENT RUN)
: BY CHIPING GRINDING AND WIRE BRUSHING
: MULTIPLE PASS
: SINGLE ELECTRODE
: NA
: 60 to 180 mm/ min

Manufacturer's sign, date and stamp Approval signature - Date and stamp

Logos Engineering Pvt Ltd Det Norske Veritas (DNV)

 LOGOS ENGINEERING PVT.LTD.,
CHENNAI- 82

Client : Coromandel International Ltd.,

PO.NO: 80060617 DATED. 06.10.2010

QW- 483

PROCEDURE QUALIFICATION RECORD (POR)

(See Qw-201 , Section -IX ,ASME Boiler & Pressure Vessel code)
Record of Actual Conditions used to Weld Test Coupon

Company Name : LOGOS ENGINEERING , CHENNAI

Procedure Qualification Record No LE/CIL/DNV/PQR-002Rev.0: Date:16/11/2010

Welding Procedure Specification No LE/CIL/DNV/WPS-002/REV-0 dt 10.11.10

WELDING PROCESS GTAW TYPE (S) : MANUAL

JOINTS (QW -402)

SA 312 Gr TP 304

BASE METALS (QW - 403)

MATERIAL SPECIFICATION : SA . 312 Gr.TP 304 to SA.312 Gr. TP 304

P.NO : 08 GROUP NO : 01 TO P.NO. : 08 GROUP NO : 01

Diameter & Thickness of Pipe : 25NB X 3.23 thick x sch 80
Size & Thickness of Plate : NA

FILLER METALS (QW -404)

Specification No. (SFA) : 5.9

AWS No.(Classification) : ER- 308L

Filler Metal F. No : 05

Size of Electrode : 2.5 mm for Root & 3.15 mm for frillup & Final

Weld Metal Thickness : 3.23 mm

POSITION (QW -405)

Position of Groove of Fillet : 6G

Weld Progression : Uphill
(Uphill or Downhill)
PREHEAT (QW -406)

Preheat Temp. Min : NA

Interpass Temp. Max : NA

Other : NA

POSTWELD HEAT TREATMENT (QW -407)

Temperature : NA

Time : NA

Other : NA

GAS (QW -408)

GAS PERCENT COMPOSITION MIXTURE FLOW RATE

Shielding : ARGON 99.99 NA

Trailing : NA NA NA

Backing : NA NA NA

ELECTRICAL CHARACTERISTICS (QW -409)

Current AC or DC : Direct Current

Polarity : SP

Amps (Range) : 75 to 85

Volts (Range) : 20 V

Tungston Electrode Size : NA

TECHNIQUE (QW- 410)

String or Weave Bead : String Beads

Initial & Interpass Cleaning : By SS Wire Brushing

Single / Multiple Pass : Multiple Pass

Single /Multiple Electrodes : Single Electrode

Travel Speed (Range) : 46 mm/Minute

Oscillation : NA
TENSILE TESTING (QW -150 )

SPECIMEN NO Tensile Strength ( Mpa ) Fracture at

TT1 691.72 BROKEN OUTSIDE WELD(DUCTILE)
TT2 676.69 BROKEN OUTSIDE WELD(DUCTILE)

GUIDED BEND TESTS (QW -160 )

SPECIMEN NO TYPES OF BEND RESULTS

RB -1 ROOT BEND OK (FOUND SATISFACTORY)
RB -2 ROOT BEND OK (FOUND SATISFACTORY)
FB -1 FACE BEND OK (FOUND SATISFACTORY)
FB -2 FACE BEND OK (FOUND SATISFACTORY)

FILLET WELD TEST (QW -180 ) NA

RESULT -Satisfactroy YES/ NO Penetration into Parent Metal YES/ NO

MACRO - RESULT

OTHER TESTS:

Type of Test : NA

Radipgraphic Test Results : REPORT No. 001/11.11.10 ( IQI&C )

Deposit Analysis : NA

Others : NA

WELDER NAME : M.MAHALINGAM CLOCK NO: STAMP NO: W001

TEST CONDUCTED BY :STANDARD (Madras) LABORATORIES: TC No SML/TC 105163/2010-2011 Dt 15.11.10

WITNESS :

We certify that the statements in this record are correct and that the test welds were prepared -welded and tested
accordance with the requirement of section IX of the ASME code.

Manufacturer's sign, date and stamp Approval signature - Date and stamp

Logos Engineering Pvt Ltd Det Norske Veritas (DNV)