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Insulated Panels

Boundary Wall Gutter Detail


Note: Ensure steel work is suitably lined, Note: Any drilling swarf and redundant Note: Gutter joints should be kept clean and dry prior to Gutter Joint Detail

Sept 2009 levelled and within tolerance. fixings must be removed from gutter welding. Should dirt and moisture contaminate a joint prior to
2
PIR board insulation with site 6mm Ø butyl
applied Alfasbond fire rated rubber sealant Each gutter length must be fully installed surface as works progress to prevent welding, it should be cleaned with a mild detergent solution
(FR) canister insulation to fill any
gaps if required to maintain It is important that the edge prior to access. damage to the membrane. and thoroughly dried with a linen cloth. Should a joint be

1
continuity of insulation of the panel is over the base contaminated with oil or grease prior to welding it should be 100mm wide silver foil tape
Parapet flashing of the gutter as shown
with 150mm cleaned with either alcohol or acetone (ensure compliance
sealed butt straps
Air seal – 6mm Ø
with any safety recommendations) and thoroughly dried.
g 50
of mm o

c
butyl rubber sealant Air seal − 8mm Ø silv

d
er ver la
Profiled filler sealed
butyl rubber sealant Alternate Parapet Wall Detail To be fixed at maximum 75mm 25m
m
foil
tap
p
INSULATED ROOF SYSTEMS top and bottom with
centres, 25mm from gutter edge e
gun-grade sealant
Fasten gutter at max. 1500mm centres One line of stavex stainless
Kingspan Insulated 50mm overlap on steel rivets 25mm from edge m
75mtres
Membrane Gut with min. 2 No. stavex stainless steel rivet at max. 75mm centres cen
(grip range 1.5mm - 9mm) per gutter wing
external membrane
G2
Gun applied fire rated
canister insulation
Valley Gutter Detail
Kingspan Insulated
Membrane Gutter

Kingspan Insulated
Valley Gutter
G1
G1
Installation Guide Note: The gutter size shown is purely indicative and that the actual
size required would remain subject the steelwork zone available.
Kingspan Membrane Lined Insulated Gutter

a
Locate stop end/mitred
corner/tee junction and work
away from section, ensuring
e
correctly aligned and direction of Position gutter (G2) ensuring 50mm
lay. Continue pattern with gutters Directi external and 50mm internal laps are

f
on of
lay
correctly engaged
Directi
on of
lay
Fasten gutter at max. 1500mm
centres with min. 2 No. stavex
stainless steel rivet (grip range

b 1.5mm - 9mm) per gutter wing

50mm lap on internal liner


denotes direction of lay

Note: Syphonic system outlets can be


h Note: To prevent foot traffic contamination, Components
Peel back membrane

4 factory fitted on request.


5
collar around perimeter
membrane gutter joints to be fully welded of outlet flange for 50mm Repeat process as previous to complete gutter run Boundary Wall Gutter Heat Gun
Apply 100mm wide silver across full girth of gutter as works progress, Fix at max.
50mm PVC membrane strip
foil tape centrally over joint prior to panel installation. weld
75mm centres heat welded with a

o
25mm from

m
20 50mm weld all round
0m the edge
50 m

j n
mm
50 Outlet flange
Adhesion mm
Push fit outlet into position and Fasten gutter wings at

3 Lay cover strip centrally over gutter joint, rivet flange to membrane skin of Hot air weld PVC collar max. 1500mm centres with

m
ax
min. 2 No. stavex stainless

75
and hot air tack-weld to hold in position. gutter at max. 75mm centres, (attached to outlet flange) to Valley Gutter

m
m
Pre-weld the cover strip, approx. 50mm 50mm of 25mm from edge of flange gutter membrane as per
PVC membrane steel rivets (grip range
membrane hot air Fixings at max.
from the edge and then fully weld the strip welded at edges 75mm centres joint welding method Plastic outlet 1.5mm − 9mm)
50mm along both edges whilst applying Plastic outlet Membrane bonded
to outlet flange
roller (silicone) pressure to ensure good
G1 weld - indicated by visible fusion line Seam Probe
Silicone Roller Penny Roller
Note: Hot air welding should be carried out by an experienced
membrane welding contractor using electric heat gun at approx.
320 - 360ºC, subject to ambient temperature. Gutter Outlet
G1
G2

G2 1.5mm PVC
Membrane Cover
Silver Foil Tape Rivet Strip 200mm wide
QBM: BE61-
0611 Stavex

k
Stainless Steel
multigrip rivet
1.5 - 9mm
Directi Directi grip range or
on of on of
lay equivalent
When cooled, test the finished lay

weld with a seam probe and re-


weld where necessary
This installation guide should be read in
Directi
on of
lay
conjunction with the ‘project specific’
design drawings and method statements.
i p Although this ‘installation guide’ is deemed
to be correct at the time of publication,
PVC membrane cover strip roll is Stop end or overflow Kingspan Ltd reserve the right to amend
provided 200mm x 1.5mm. Material
to be cut to length using scissors
l weirs can be factory fitted the information at any time in the future.
Installation Guides are available for the full
range of Kingspan Insulated Roof, Wall and
Note: PVC membrane cover strip to be installed
Identify outlet position and cut
Facade Systems.
gloss face down. required diameter hole using hole saw
Please call Kingspan Ltd on:
Note: The gutter welding should only be carried out by UK: +44 (0) 1352 716100
those experienced in the welding of PVC membranes. Ire: +353 (0) 42 96 98500

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