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MODEL : PRDCA0
www.lg.com
P/NO : MFL50024804
AHU Communication Kit Manual
TABLE OF CONTENTS
n Safety Precautions.............................................................3
n Installation Scene...............................................................5
n Supplies..............................................................................6
n Optional Accessories .........................................................7
n Part Description..................................................................8
n Communication Kit (PRDCA0)...................................................................8
n Thermistors Installation....................................................24
n PipeThermistors Installation ...............................................................25-26
n Room Thermistor .....................................................................................27
n Troubleshooting ...............................................................28
Safety Precautions
To prevent the injury of the user or other people and property damage, the following instructions must be followed.
n Be sure to read before installing AHU Comm. Kit.
n Be sure to observe the cautions specified here as they include important items related to safety.
n Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the
following indications.
CAUTION This symbol indicates the possibility of injury or damage to properties only.
WARNING
n Installation
Always perform grounding. Donʼt use a power cord, a plug or For installation of the product,
a loose socket which is damaged. always contact the service center
or a professional installation
agency.
• Otherwise, it may cause electrical • Otherwise, it may cause a fire or • Otherwise, it may cause a fire,
shock. electrical shock. electrical shock, explosion or injury.
Securely attach the electrical part Always install an air leakage Do not keep or use flammable
cover to AHU Comm. Kit. breaker and a dedicated switching gases or combustibles near the air
board. conditioner.
• If the electric part cover of AHU • No installation may cause a fire and • Otherwise, it may cause a fire or the
Comm. Kit is not attached securely, it electrical shock. failure of product.
could result in a fire or electric shock
due to dust, water, etc.
Do not install, remove or reinstall the unit by yourself. Do not disassemble or repair the product randomly.
• Otherwise, it may cause a fire, electrical shock, explosion • It will cause a fire or electrical shock.
or injury.
Do not install the product at a place that there is Use caution when unpacking and installing.
concern of falling down.
• Otherwise, it may result in personal injury. • Sharp edges may cause injury.
Installation Manual 3
Safety Precautions
n Operation
Do not share the outlet with other Do not use the damaged power Do not modify or extend the power
appliances. cord. cord randomly.
• It will cause an electric shock or a fire • Otherwise, it may cause a fire or • Otherwise, it may cause a fire or
due to heat generation. electrical shock. electrical shock.
Take care so that the power cord Unplug the unit if strange sounds, Keep the flames away.
may not be pulled during smell, or smoke comes from it.
operation.
• Otherwise, it may cause a fire or • Otherwise, it may cause electrical • Otherwise, it may cause a fire.
electrical shock. shock or a fire.
Take the power plug out if Do not use the power cord near Do not allow water to run into
necessary, holding the head of the the heating tools. electrical parts.
plug and do not touch it with wet
hands.
• Otherwise, it may cause a fire or • Otherwise, it may cause a fire and • Otherwise, it may cause the failure of
electrical shock. electrical shock. machine or electrical shock.
Hold the plug by the head when Be cautious that water could not Do not step on the indoor/outdoor
taking it out. enter the product. unit and do not put anything on it.
• It may cause electric shock and • Otherwise, it may cause a fire • It may cause an injury through
damage. electrical shock or product damage. dropping of the unit or falling down.
Do not place a heavy object on the power cord. When the product is submerged into water, always
contact the service center.
• Otherwise, it may cause a fire or electrical shock. • Otherwise, it may cause a fire or electrical shock.
Installation Scene
Signal
Pipe
9
Thermistor
Air flow 3
Refrigerant flow
(Cooling)
Refrigerant flow
(Heating)
7 6
8
4
Installation Manual 5
Supplies
Supplies
PRDCA0
Room Pipe Installation
Components AHU Comm. Kit Bracket Option PCB
thermistor thermistors Manual
EBG61287703(In)
P/NO AJT73857401 EBG61106821 MFL50024804 MAZ49398901 EBR52358907~12
EBG61287704(Out)
Shape H
W D
PRDCA0 6.0 8.0 330 180 430 420 232 540 220~240V, 50/60Hz, 1Phase
Optional Accessories
Accessories
Shape
* For further details of the accessories, refer to the manual provided at the time of purchasing the
accessories.
Installation Manual 7
Part Description
Part Description
Communication Kit (PRDCA0)
5
3
6
8
4
10 7
9
12
13 18
11
14 15
16
17
Before Installation
CAUTION
n Don't install or operate the unit in rooms mentioned below.
① Where mineral oil, like cutting oil is present.
② Where the air contains high levels of salt such as air near the ocean.
③ Where sulphurous gas is present such as that in areas of hot spring.
④ In vehicles or vessels.
⑤ Where voltage fluctuates a lot such as that in factories.
⑥ Where high concentration of vapor spray are present.
⑦ Where machines generating electromagnetic waves are present.
⑧ Where acidic or alkaline vapor is present.
⑨ The option boxes must be installed with entrances downward.
n Check the mentioned below, when you apply the AHU(Field supply).
① If the AHU (Field supply) provided in the field is exclusively for heating, you must not
change the operating mode to cooling on the remote controller. If not, it can cause electric
shock, injury or death. If you want to operate in cooling mode, AHU (Field supply) must
comply with the following details.
(Following)
- The insulation level of AHU (Field supply) motor must be ʻFʼ or above, and the protection
level must satisfy ʻIP 54ʼ.
- AHU (Field supply) must have the drain pan installed.
② Fan speed button on the wired remote controller(PQRCVSL0 /PQRCVSL0QW) is not operated.
③ For refrigerant piping of outdoor unit, refer to the installation manual supplied with the
outdoor unit.
④ For installation of the wired remote controller(PQRCVSL0 /PQRCVSL0QW), refer to the
manual supplied with the wired remote controller.
⑤ For protecting the refrigerant cycle, the outside temperature of heat exchanger have to be
over 5℃.
Installation Manual 9
Before Installation
CAUTION
Selection of Evaporator(Air Handling Unit)
See table below for applicable units
Selecting the capacity setting 'Option PCB'(Accessory) according to the capacity mentioned below.
- The corresponding capacity setting 'Option PCB' needs to be selected depending on the need
capacity.
- After checking the need capacity, remove the 182k Option PCB equipped in the main PCB,
and set up the Option PCB fitted the need capacity in the main PCB.
Detail
Capacity Standard heat exchanger Volume Maximum heat exchanger capacity Air flow rate
Option PCB P/NO
(Btu/h) (10-3×m3) (kW) (CMM)
EBR52358907 28 k 5.8 8.6 22~26
EBR52358908 36 k 9.8 11 25~32
EBR52358909 42 k 20.9 13.8 31~35
EBR52358910 48 k 20.9 15.4 33~45
EBR52358911 76 k 40.4 22.2 50~64
EBR52358912 96 k 53.8 28.1 64~72
EBR52358913 182 k 107.6 56.2 (64~72)×2
Saturated Suction Temperature (SST) = 6°C, SH (Superheat) = 5K, Air Temperature = 27°C DB / 19°C WB.
CAUTION
1. AHU Operation range (Cooling : 5 ~ 40℃, Heating : Over 5 ℃ )
2. AHU Connection
No Connection condition Combination
100% Fresh Air Intake 1) The total capacity of 100% Fresh Air Intake AHU should be 50~100% of
1 AHU only are connected outdoor unit.
with outdoor units 2) The max quantity of 100% Fresh Air Intake AHU is 2 units.
1) The total capacity of AHU (standard AHU + 100% Fresh Air Intake AHU)
Mixture connection with
should be 50~100% of outdoor unit
2 general AHU and 100%
2) The total capacity of 100% Fresh Air Intake AHU should be less than 30% of
Fresh Air Intake AHU.
the outdoor units
2. Drill 4 holes on correct position and fix the Comm. Kit box securely with 4 screws
(Field supply) through the provided holes Ø4.5mm (Reference the length of the holes Φ4.5)
348 mm
332 mm
Provided holes
Ø4.5 mm (4EA)
Installation Manual 11
Communication Kit Installation
Installation Manual 13
Communication Kit Installation
Detail
Support
tie wrap
3. For the wired remote controller wire and outdoor unit communication wire, remove the coating
at the end of the wire to connect and use the ring type (Ø3) to connect to the terminal block.
Ring type (Ø 3)
CAUTION
n All field supplied parts and materials and electric works must be conform to local codes.
n Use copper wire only.
n All wiring must be performed by an authorized electrician.
n A main switch or other means for disconnection, having a contact separation in all poles,
must be incorporated in the fixed wiring in accordance with relevant local and national
legislation.
n Refer to the installation manual attached to the outdoor unit for the size of power supply
electric wire connected to the outdoor unit, the capacity of the circuit breaker and switch,
wiring and wiring instructions.
Installation Manual 15
Communication Kit Installation
ྙ ྚ
Reset
Button Dip S/W
Rotary S/W (1EA)
(3EA)
CAUTION
- DI requires non-voltage contact
- DO provides relay output (max : 250Vac 1A)
- AI : 0Vdc ~ 10Vdc
- RS485 port : Connect to INTERNET A/B on ODUʼs main PCB
1. Analog Input : Control the room temperature and Comp. capacity of MULTI_V.
2. Digital Input : Get the control value of indoor unitʼs operation from DDC(Field supply).
3. Digital Output : Send the condition value of indoor unitʼs operation to DDC(Field supply).
4. RS485 : Send the On/Off command taking from DDC to the indoor & outdoor unit and send
the condition value taking from indoor & outdoor unit to DDC with On/Off Output.
① Rotary S/W
3 4 5 3 4 5
2 6 2 6
1 7 1 7
0 8 0 8
F 9 F 9
E A A
E
D C B D C B
SW_GRP SW_IO
* Setting : Black
8 7 6 5 4 3 2 1 OFF
ྚ
ON
Dip S/W
SW03_SW
(1EA)
[Default setting]
- .No 1/2/3/4/6/7/8 : On
- . No 5 : Off
Installation Manual 17
Communication Kit Installation
ڸ ڹ
BdMS
system
0~10V DC
AHU (AI 10-4)
Comm. Kit
DDC
DI/DO Inverter
Drive
0~10V DC
(AI 10-2)
Pre Heater
Post Heater
Capacity control Ts Te Td
: Condensing or
evaporating
temperature
control
1. Comm. Kit control capacity of the cooling/heating coil only according to the DDCʼs control
signal (0~10V)
2. Control signal from the DDC is decided by calculation logic with Td/Ts and setting
temperature (Calculation logic depends on BdMS program).
Installation Manual 19
AHU kit wiring configuration with DDC
DI Wring concept
n DI Specification
: Non-Voltage Contact
Digital
Input(5ch)
Input
DI No. Logic Conditions
Open Short
-. Operation
mode
-. When short, the fan signal (FAN) is On and ODU will start to run.
01 – 3 Operation Off Operation On : DI 23-3/23-2
-. When open, ODU will off and FAN1 changes to Off.
-. Fan mode
: DI 45-3/45-2
-. When DI 45-3/45-2 are open : Low fan mode and FAN is On.
45 – 3 Mid FAN -. DI 01-3 : short
-. When DI 45-3 is short : Mid fan and FAN is On.
-. Operation
Low FAN
mode
-. When DI 45-2 short : High fan and FAN is On.
45 – 2 High FAN : DI 23-3/23-2
-. When DI 01-3 is open : FAN is Off, DI 45-3,/45-2 are neglected.
Note : Fan signal (FAN) can be delayed on heating mode start up despite of fan mode (DI 45-3/45-2)
because fan signal (FAN) will be On , if temperature of refrigerant pipe sensors (PIPE_IN, PIPE_Out)
are higher than 20℃ to prevent cold air discharge.
DO Wring concept
n DO Specification
: AC 250V, DC 30V, 1A
Digital Output(7ch)
Output
DO No. Logic
Open Short
67 – 4 No Error Error Occurred -. When DO 67-4 is short, ODU has error and ODU stops FAN is Off.
Note : If AHU should have High/Mid/Low fan mode, Fan control in AHU should utilize DO 45-4 /45-2
(Non-Voltage Contact).
Installation Manual 21
AHU kit wiring configuration with DDC
AI Wring concept
Analog Input(2ch)
n AI Specification
:DC 0~10V
[AHU] M Motor
Relay
HEX
Field Wiring
M
MED(L) Factory Wiring
LOW(L)
LOW
MED
HI
̺ ̺ ̺ ̺
X Y Y[ Y\
̺ ̺ ̺ ̺
̺ ̺
s u
̺ ̺ ̺ ̺
s u
̺ ̺
(MCC Panel )
Control power
1Φ, 220~240V, 50Hz
Motor operating power 1Φ, 220V, 60Hz
1Φ, 220~240V, 50Hz Cable : Over CV 1.5mm2
1Φ, 220V, 60Hz
※If the motor is On/Off type, HI/MED/LOW wire have to connect as common.
For example, If you just connect HI wire to the motor(On/Off), motor is not operating according to our control
logic.
Installation Manual 23
Thermistors Installation
Thermistors Installation
Pipe thermistors Installation
Location of the pipe thermistors
A correct installation of the thermistors is required to ensure a good operation :
1. Pipe_In(EBG61287703)
: Install the thermistor behind the distributor on the coldest pass the heat exchanger
(contact your heat exchanger dealer).
2. Pipe_Out(EBG61287704)
: Install the thermistor at the outlet of the heat exchanger as close as possible to the
heat exchanger.
1 Pipe_In(Suction pipe)
2 Pipe_Out(Discharge pipe) 1
1 2
45°
1 2 3 4
Installation Manual 25
Thermistors Installation
INSTRUCTION
n Put the thermistor wire slightly top to avoid water accumulation on down of the thermistor.
n For sensing the evaporatorʼs temp. in thermistor, Put the top of the thermistors on the
evaporator, this is the most sensitive point of the thermistor.
1 45°
Room thermistor
Installation of the Room thermistor
1. The room thermistor have to be installed in the return air part of the AHU(Field supply)
mentioned below.
Thermistor
Air flow
Installation Manual 27
Troubleshooting
Troubleshooting
Problem Cause Remedy
No power supply Check the electrical connection and voltage of the power
supply.
AHU Communication Kit
does not work Wiring is wrong Check the electrical connection of the Communication Kit
(Refer to the circuit diagram of the Communication Kit)
AHU Communication Kit is broken Check the electrical and mechanical part.
[Error Code]
Display Number Error Item Cause of Error