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Safety Integrated
Answers for industry.
© Siemens AG 2009
ductivity. Standardized automation is playing a decisive role in achieving this goal as a result of the
higher degree of flexibility and openness. Now if safety technology would follow this trend, your
automation processes would become even more efficient. Siemens can offer you the optimum solu-
tion with our extensive safety portfolio – Safety Integrated: This safety system can be seamlessly
integrated into standardized automation therefore creating the ability for machines and plants to
operate more cost-effectively. And it doesn’t matter if it’s a new design or a retrofit. SIRIUS ® safety
relays are an essential component in our seamless safety system portfolio. Practice-oriented and
user-friendly, they meet all specified safety technology requirements and offer numerous additional
advantages.
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© Siemens AG 2009
SIRIUS safety relays
The seamless safety portfolio: Experts for each and every case: High performance across the board
Safety Integrated SIRIUS safety relays
• Using well-proven relay technology with
More than 20 years of experience in safety SIRIUS safety relays are the essential ele- positively driven contacts up to Category 4
research and technology is reflected in ments of an integrated, seamless and according to EN 954-1.
our extensive Safety Integrated product cost-effective safety chain. Whether in-
• With redundant and diverse safety electronics
portfolio. Whether for production or proc- volving EMERGENCY STOP shutdown,
up to Category 4 according to EN 954-1 and
ess industries – our program includes all protective door monitoring or the opti-
SIL 3 (Safety Integrity Level) according to
elements essential for a seamless safety mum protection of presses or punches
IEC 61508
chain: From sensors through the evalua- – our extensive range extends from cost-
tion equipment and up to safe shutdown. effective standard devices up to innova- • With safety electronics and integrated
Today, this means that we are the only tive, multi-function devices, all with an contactor relays
supplier that offers total solutions in the extremely high degree of flexibility. This
• With expanded functionality
areas of detecting, evaluating and shut- is why we can really offer you a seamless
down. All Safety Integrated products and portfolio that can tackle almost any ap- • With special functions
systems are based on standard compo- plication.
nents, custom-tailored for the world of Our product set combines well-proven
Totally Integrated Automation®, and can technology with innovative components
be seamlessly integrated into your stand- and a high degree of functionality. The
ard automation environment. This means philosophy is clear: A maximum degree
that we can solve any safety application of safety with a maximum degree of cost-
– simple or complex – quickly and cost- effectiveness. For example: Integrated
effectively. diagnostics functionality and monitoring
Our SIRIUS Safety Integrated industrial systems allow faults to be quickly detect-
controls are the specialists when it comes ed, reduce undesirable downtimes and
to seamless, integrated safety tasks on ensure a higher degree of availability for
small or large scales. Whether for fail-safe your machines and plants. In summary:
detecting, commanding and signaling, Using SIRIUS safety relays not only reli-
monitoring and evaluating or starting and ably configures the complete safety chain
safe shutdown – our complete product but it does it quickly, simply and cost-eff-
range masters every challenge. This is ectively.
true for basic up to more complex tasks
that can be solved using standard filedbus
systems such as AS-Interface and PROFIBUS.
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© Siemens AG 2009
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© Siemens AG 2009
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© Siemens AG 2009
Description of the
basic functions
Device type
CAS/ FKel Actuator
Sensor OS (S) interface
interface (outputs,
(inputs) S1 FKel
(S) enable circuits)
Safety logic
Device parameter
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© Siemens AG 2009
Sensor interface
Sx Sensor input
CAS/OS Cascading input or operational switching
(operational switching: Connected, e.g. to a PLC output. This means
that the machine control can switch the enable circuits and therefore
the connected loads. The safety-related function is a higher-level function)
Safety logic
AS Automatic start: The device automatically starts after the enable conditions are fulfilled.
A manual start is also possible by incorporating a START button in the feedback circuit
(up to Category 3 according to EN 954-1)
MS Monitored start: The device only starts after the enable conditions have
been fulfilled and a start signal has been issued
td
Time delay
Parameters
AS/MS Automatic/monitored start
1/2 channel Single-/two-channel sensor connection
CC With/without cross-circuit fault monitoring
Actuator interface
ECXX XX = el: Enable circuit, electronic (not electrically isolated)
(Y) rel: Enable circuit, relay contact (electrically isolated)
cr: Enable circuit, contactor relay (electrically isolated)
L1/L2/L3: Main current paths
Y= NO: NO contact
NOtb: NO contact, delayed
SCXX XX = el: Signaling circuit, electronic (not electrically isolated)
(Y) rel: Signaling circuit, relay contact (electrically isolated)
cr: Signaling circuit, contactor relay (electrically isolated)
Y= NO: contact
NC: contact
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© Siemens AG 2009
S1 ECel
AS (NO)
ECel
(NO)
1/2 channel
CAS/ ECel
OS & AS/MS (NO)
S1 ECel 3TK2840
(NO)
CC AS/MS
Type Max. Max. Rated control Autostart/ Delay time Electronic
achievable achievable supply voltage monitored (s) sensors
Category SIL acc. to (V) start
3TK2842 bacic unit
acc. to IEC 61508
KAS/ ECel EN 954-1
BS & AS/MS (NO)
td
ECel 3TK2840- BB40 3 2 24 DC AS – Yes
S1 (NOtd)
3TK2841- BB40 4 3 24 DC AS/MS – Yes
CC AS/MS 3TK2842- BB41 4 3 24 DC AS/MS 0.05...3 Yes
3TK2842- BB42 4 3 24 DC AS/MS 0.5...30 Yes
3TK2842- BB44 4 3 24 DC AS/MS 5...300 Yes
1 Screw terminal
2 Spring terminal
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© Siemens AG 2009
ECrel
(NO)
ECrel
(NO)
SCrel
(NC)
ECrel
S1 3TK2820 3TK2821 3TK2826 3TK2826 with opened front cover
AS (NO)
ECrel
(NO)
Type Max. Max. Rated control Autostart/ Delay Electronic
achievable achievable supply voltage monitored time (s) sensors
3TK2823 basic unit Category SIL acc. to (V) start
acc. to IEC 61508
ECrel
S1 (NO)
EN 954-1
MS
ECrel 3TK2821- CB30 3 2 24 AC/DC AS – –
(NO)
3TK2822- CB30 4 3 24 AC/DC AS – –
3TK2823- CB30 4 3 24 AC/DC MS – –
3TK2825 basic unit
3TK2824- CB30 3 2 24 AC/DC AS – –
ECrel
S1 AS/MS (NO) 3TK2824- BB40 3 2 24 DC AS – –
ECrel 3TK2824- AJ20 3 2 115 AC AS – –
(NO)
3TK2824- AL20 3 2 230 AC AS – –
ECrel
(NO) 3TK2825- BB40 4 3 24 DC AS/MS – –
SCrel
(NC)
3TK2825- AB20 4 3 24 AC AS/MS – –
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© Siemens AG 2009
S1 ECrel ECrel
AS/MS S1 AS/MS
(NO) (NO)
ECrel ECrel
(NO) (NO)
ECrel ECrel
(NO) (NO)
SCrel SCrel
(NC) (NC)
SCel SCrel
(NO) (NO)
SCel
(NO)
1 With/without cross-circuit fault detection 1 With/without cross-circuit fault detection
2 2NO/1NC+1NC evaluation 2 2NO/1NC+1NC evaluation
3 1x2/2x1 channel 3 1x2/2x1 channel
4 10 ms/50 MS debounce time for cascading and 4 10 ms/50 MS debounce time for cascading and
sensor input sensor input
5 Sensor input, monitored/automatic start 5 Sensor input, monitored/automatic start
6 Cascading input, monitored/automatic start 6 Cascading input, monitored/automatic start
7 Without/with testing at start 7 Without/with testing at start
8 Without/with automatic start after power failure 8 Without/with automatic start after power failure
SCrel SCrel
(NC) (NC)
SCrel SCrel
(NCtd) (NCtd)
SCel SCrel
(NO) (NO)
1 With/without cross-circuit fault detection 1 With/without cross-circuit fault detection
SCel
2 2NC/1NC+1NO evaluation 2 2NC/1NC+1NO evaluation
(NO)
3 1x2/2x1 channel 3 1x2/2x1 channel
4 10 ms/50 MS debounce time for cascading and 4 10 ms/50 MS debounce time for cascading and
sensor input sensor input
5 Sensor input, monitored/automatic start 5 Sensor input, monitored/automatic start
6 Cascading input, monitored/automatic start 6 Cascading input, monitored/automatic start
7 Without/with testing at start 7 Without/with testing at start
8 Without/with automatic start after power failure 8 Without/with automatic start after power failure
1 on, 2 off, 3 off = safety shut-off mat operation. 1 on, 2 off, 3 off = safety shut-off mat operation.
Functions 4-8 same as above. Functions 4-8 same as above.
Detailed information on the functional principle and parameterization options of the 3TK2826 safety relays is provided by the
online simulation at www.siemens.com/safety-relays.
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© Siemens AG 2009
ECrel
S1 (NO)
MS
ECrel
(NO)
td
td
ECrel
(NOtd)
td ECrel
td
(NOtd)
SCrel
(NC)
1/2 channel
3TK2827 3TK2830
3TK2828 basic unit Type Max. Max. Rated control Autostart/ Delay time Electronic
ECrel achievable achievable supply voltage monitored (s) sensors
S1 Category SIL acc. to (V) start
AS (NO)
acc. IEC 61508
ECrel to EN 954-1
(NO) instantane-
ous/delayed
ECrel
td
(NOtd) 3TK2827- BB40 4/3 – 24 DV MS 0.5...30 –
ECrel 3TK2827- AB20 4/3 – 24 AC MS 0.5...30 –
td
(NOtd)
3TK2827- AJ20 4/3 – 115 AC MS 0.5...30 –
SCrel 3TK2827- AL20 4/3 – 230 AC MS 0.5...30 –
(NC)
3TK2827- BB41 4/3 – 24 DC MS 0.05...3 –
3TK2827- AB21 4/3 – 24 AC MS 0.05...3 –
1-/2-kanalig
3TK2827- AJ21 4/3 – 115 AC MS 0.05...3 –
3TK2827- AL21 4/3 – 230 AC MS 0.05...3 –
3TK2830 expansion unit 3TK2828- BB40 4/3 – 24 DC AS 0.5...30 –
FKrel 3TK2828- AB20 4/3 – 24 AC AS 0.5...30 –
A1
(S) 3TK2828- AJ20 4/3 – 115 AC AS 0.5...30 –
FKrel 3TK2828- AL20 4/3 – 230 AC AS 0.5...30 –
(S)
3TK2828- BB41 4/3 – 24 DC AS 0.05...3 –
FKrel
(S) 3TK2828- AB21 4/3 – 24 AC AS 0.05...3 –
FKrel 3TK2828- AJ21 4/3 – 115 AC AS 0.05...3 –
(S) 3TK2828- AL21 4/3 – 230 AC AS 0.05...3 –
3TK2830- CB30 as for the basic unit – 24 AC/DC – – –
3TK2830- AJ20 as for the basic unit – 115 AC – – –
3TK2830- AL20 as for the basic unit – 230 AC – – –
Press control units
3TK2834- BB40 4/– – 24 DC – – –
3TK2834- AB20 4/– – 24 AC – – –
3TK2834- AJ20 4/– – 115 AC – – –
3TK2834- AL20 4/– – 230 AC – – –
3TK2835- BB40 – – 24 DC – – –
3TK2835- AB20 – – 24 AC – – –
3TK2835- AJ20 – – 115 AC – – –
3TK2835- AL20 – – 230 AC – – –
1 Screw terminal
2 Spring terminal
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© Siemens AG 2009
ECcr
S1 (NO)
AS
ECcr
(NO)
ECcr
(NO)
1/2 channel
ECcr
S1 (NO) 3TK2850
AS
ECcr
(NO)
Type Max. Max. Rated control Autostart/ Delay time Electronic
SCcr achievable achievable supply voltage monitored (s) sensors
(NC)
Category SIL acc. to (V) start
acc. to IEC 61508
1/2 channel EN 954-1
ECcr
3TK2851- AJ20 3 2 115 AC AS/MS – Yes
(NO)
3TK2851- AL20 3 2 230 AC AS/MS – Yes
ECcr
(NO) 3TK2852- BB40 3 2 24 DC AS/MS – Yes
1/2 channel
BS ECcr
AS (NO)
ECcr
(NO)
CC AS/MS
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© Siemens AG 2009
3TK2856 expansion unit, instantaneous Type Max. Max. Rated control Autostart/ Delay time (s)
achievable achievable supply voltage monitored
BS ECcr
& (NO) Category acc. SIL acc. to (V) start
to EN 954-1 IEC 61508
ECcr
KAS
(NO)
ECcr
3TK2857- BB41 as for the basic unit 3 DC 24 – 0.05...3
(NO)
3TK2857- BB42 as for the basic unit 3 DC 24 – 0.5...30
ECcr
(NO)
3TK2857- BB44 as for the basic unit 3 DC 24 – 5...300
SCcr
(NC)
td
ECcr
(NOtd)
ECel
(NO)
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© Siemens AG 2009
expanded functions
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© Siemens AG 2009
KAS/ ECrel
BS Safety logic (NO)
S1 ECrel
(NO)
S2 ECrel
(NO)
Key-
operated ECrel
switch OFF (NO)
SCel
QS S1 QS S2 (NO)
ECrel
S2 td
(NOtd)
Key-
operated td ECel
switch OFF (NOtd)
SCel
QS S1 QS S2 (NO)
KAS/ ECrel
BS Safety logic (NO)
ECrel
S1
(NO)
ECrel
S2 (NO)
Key-
operated
ECrel
switch OFF (NO)
SCel
QS S1 QS S2 (NO)
Example 3TK2845-.DB4.
3TK2845 monitored start (delayed) Robot cell with protective door and
EMERGENCY STOP
KAS/ ECrel
BS Safety logic (NO)
ECrel
S1 (NO)
ECrel
S2 (NOtd)
Key-
operated
ECel
switch OFF (NOtd)
SCel
QS S1 QS S2 (NO)
If required, these devices can be switched over from normal to service operation via a switch.
Detailed information on the functional principle and parameterization options of the 3TK2826 safety relays is provided by the
online simulation at www.simens.com/safety-relays.
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© Siemens AG 2009
KAS/ ECrel
BS Safety logic (NO)
S1 ECrel
Agreement
button (NO)
S2 ECrel
Protective
door (NO)
Key-
operated
ECrel
switch OFF (NO)
SCel
QS S1 QS S2 (NO)
SCel
QS S1 QS S2 (NO)
3TK2845-.FB4./.GB4. multi-function device “protective door tumbler mechanism spring force/magnetic force interlocked“
KAS/ ECrel
BS Safety logic (NO)
S1 ECel
EMERGENCY
STOP (NO)
S2
Protective door ECrel
with tumbler Solenoid
mechanism control
Door ECel
release
(NO)
SCel
QS S1 QS S2 (NO)
3TK2845 protective door tumbler mechanism magnetic force interlocked Example 3TK2845-.FB4. /.GB4.
ECrel Robot cell with protective door
KAS/
BS Safety logic (NO) with tumbler mechanism and
EMERGENCY STOP
S1 ECel
EMERGENCY (NO)
STOP
S2 ECrel
Protective door
with tumbler Solenoid
mechanism control
Door ECel
release (NO)
SCel
QS S1 QS S2 (NO)
If required, these devices can be switched over from normal to service operation via a switch.
Detailed information on the functional principle and parameterization options of the 3TK2845 safety relays
is provided by the online simulation at www.simens.com/safety-relays.
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© Siemens AG 2009
ECrel
(NO)
ECrel
(NC)
SCel
(NO)
SCel
(NO)
3TK2810
SCrel
(W)
Type Max. Max. Rated Auto- Delay Electronic
achievable achievable control matic/ time (s) sensors
Category SIL acc. to supply monitored
acc. to IEC 61508 voltage (V) start
EN 954-1
3TK2810-0BA0. 4 3 24 DC – – –
3TK2810-0GA0. 4 3 230 AC – 0.05...3 –
3TK2810-0JA0. 4 3 230 AC – 0.5...30 –
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© Siemens AG 2009