3 Section Slip On Lock 5K FF

INSTALLATION PROCEDURE
3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
WELLHEAD ASSY.:
INTRODUCTION
PT. Mulia Jaya Mandiri’s Wellhead equipment will give years of trouble-free service with
minimum of care and maintenance. This manual has been prepared to assist you in the
installation, operation and routine maintenance of Wellhead equipment. PT. Mulia Jaya
Mandiri have already provided and have the capability to provide Wellhead assembly (all
permanent equipment in between the uppermost portion of surface casing and tubing
head adaptor connection) as per customer’s requirements and in accordance with API
spec.6A. Wellheads and their allied sub components, assemblies use a combination of
materials with a suitable trim for safe and reliable function of the product.
*Contact our company premises for necessary modification, for any other Non-standard
practices.
UNPACKING
ALL PT. MULIA JAYA MANDIRI wellheads are shipped per stage, that is, wellhead is
separated into casing housing assembly, casing spool assembly, tubing spool assembly and
X' mas tree assembly, and shipped from our plant with each assembly firmly placed on a
skid or in a wooden box. API gate valves assembled in the wellhead are shipped from plant
with their gate in full open position to protect gate sealing surfaces. When wellhead
arrived at your place, please check if there is a specified number of dismantled parts or
any damaged area. In case such an accident occurred, please request an accident
certificate from the shipping agent.
FEATURE
Wellhead assembly is designed especially for production and handling of oil & gas
formation from subsurface in a safe and controlled manner. Some of the features in our
well head assembly are as follows:
PREPARED BY: DESIGN ENGG. APPROVED BY: DESIGN HEAD 1

3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
• Type of completion:- single

• Connection type:- Flanged
• Annulus outlet accessories:- Bull Plug, Flanges, Gauges
• Ring gasket used:- R & BX type
• Casing head bowls have two load shoulders to separate the casing load from the test
pressure load. The bowl profiles accept both slip bowl and mandrel type casing hangers.
• Versatility is provided by using secondary pack off bushings and bowl profiles that accept
both slip casing and mandrel type casing hangers as well as tubing hanger.
• Port in end connections which allows bleeding of test pressure without special tool (test
port is provided for field testing the upper & lower hanger seals and for ring joint
installation).

3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
PART LIST
ITEM DESCRIPTION QTY.
1 CASING HEAD HOUSING, 13.5/8"-3,000 PSI TOP FL. x 13.3/8" SLIP LOCK. BOTTOM 1
WITH TWO NOS. 2.1/16"-3,000/5,000 PSI STUDDED SIDE OUTLET WITH PROVISION
1.900" VR THRD.
2 CASING HANGER ASSY. (13.5/8" x 9.5/8") C-22 TYPE 1
3 GATE VALVE 2.1/16"-3,000/5,000 PSI FLANGED ENDS, FULL BORE THROUGH 5
CONDUIT, NON RISING STEM METAL TO METAL SEAL BETWEEN GATE & SEAT, HAND
4 COMPANION FLANGE 2.1/16"-3,000/5,000 PSI x 2" LP BOX 6
5 BULL PLUG 2" LP MALE x 1/2" NPT FEMALE x 4" LG. 3
5a BULL PLUG 2" LP MALE x BLIND x 4" LG. 3
6 NEEDLE VALVE (ANGLE TYPE) 3000 PSI x 1/2" NPT M x F 3
7 PRESSURE GAUGE 0-3000 PSI x 1/2" NPT MALE, 4.1/2" OD FACE 3
8 HEX PLUG, ½” NPT 7
9 FS - SEAL (13.5/8” X 9.5/8”) 1
10 CASING HEAD SPOOL 11"-5,000 PSI TOP FL. X 13.5/8"-3,000 PSI BOTTOM FL. WITH 1
TWO NOS. 2.1/16"-3,000/5,000 PSI STUDDED SIDE OUTLET WITH PROVISION 1.900"
VR THRD.
11 CASING HANGER ASSY. (11" x 7") C-22 TYPE 1
12 FS-SEAL (11" x 7") 2
13 TUBING HEAD SPOOL 7.1/16"-5,000 PSI TOP FL. X 11"-5,000 PSI BOTTOM FL. WITH 1
TWO NOS. 2.1/16"-3,000/5,000 PSI STUDDED SIDE OUTLET WITH PROVISION 1.900"
VR THRD.
TUBING HANGER 7.1/16"-35,000 PSI X 2.7/8” EUE BOX SUSPENSION THRD. X 2.7/8”
14 EUE BOX LIFT THRD. BOTTOM NECK PREPARED FOR TONGING EQUIPPED WITH 1
2.1/2" BPV THREAD.
15 LOCK DOWN SCREW ASSY. 7.1/16"-5,000 PSI 4
16 TUBING HEAD ADAPTER 3.1/8"-5,000 PSI STUDDED FLG. TOP X 7.1/16"-5,000 PSI 1
BOTTOM FLG. WITH TEST PLUG, PROVISION TO ACCEPT EXTENSION NECK OF TUBING
HANGER

3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0

3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
INSTALLING THE CASING HEAD

1. Run the conductor and casing as required.
2. Determine the correct elevation for the Casing Head and cut conductor pipe as required.
Ensure conductor is level and the cut is smooth
3. Rough cut the casing approximately 24” above the top of the conductor (or a minimum of 8”
above the anticipated final cut height)
4. Examine the Sliplock Casing Head. Verify the following:
• Ring groove and seal areas are clean and undamaged
• Sliplock assembly is clean and undamaged
• Bore is clean and free of debris
• All peripheral equipment is intact and undamaged
• The base plate is clean and undamaged
5. Orient the Casing Head with the Sliplock connection down.

3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
6. Final cut the casing at the measured pocket depth (minus ¼”) ±1/8” above the top of
the conductor. Place a 3/8” x 3/16” bevel on the casing stub and remove all burrs and
sharp edges.
7. Place the Baseplate over the casing stub and land it on the conductor.
8. Wipe the ID of the `FS’ seals of the Casing Head and the OD of the casing stub with
light oil or grease
WARNING: Excessive oil or grease will prevent a positive seal from Forming.
9. Suspend the Casing Head above the conductor pipe stub ensuring that it is level and
orienting the outlets to be compatible with drilling equipment.
NOTE: Orient the Baseplate so that the holes in the OD that are designed to allow
access to the slip retainer screws are aligned with the screws.
RUNNING POSITION

3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
10. Carefully lower the casing head over the casing stub until the Head lands on the casing stub.
11. Lift the Head approximately ¼” off of the casing stub.
LOCK POSITION

3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
TEST BETWEEN THE `FS’ SEAL

12. Locate the test port and remove the fitting.
13. Install a test pump and inject fluid to 80% of casing collapse pressure.
14. Hold and monitor pressure for fifteen minutes or as required by drilling supervisor.
15. Once a satisfactory test is achieved, remove the test pump, drain the oil, and replace the
fitting.
16. Once all testing is complete, tighten the nuts of the slip bowl in an alternating cross pattern to
a torque determined by PT. Mulia Jaya Mandiri Engineering.

3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
TEST PLUG INSTALLATION PROCEDURE FOR 13.5/8”- 3K / 11”-5K
TEST THE BOP STACK
Immediately after making up the BOP stack and periodically during the drilling of the hole
for the next casing/tubing string, the BOP stack (connection & rams) must be tested.
1. Make up the BOP stack to the Head /Spool using a spare ring gasket
2. Examine the TEST PLUG verify the following
• elastomer(s) seal is in place and undamaged
• all threads are clean and undamaged
• pipe plug is properly installed (if necessary)\
• OD is free from burrs or any protrusions. Grind any high spots to prevent
scoring of seal areas in bowl.
3. Orient the Tool with the pin connection down.
4. Make up a joint of drill pipe to the Tool.
5. Wipe the WQ seal of the Tool and lubricate with oil.
6. Ensure the lock screws, if applicable, of the Head/ Spool are fully retracted from the
bore
7. Open the annulus valve of the Head / Spool
8. Slowly lower the Test plug through the BOP and riser until it lands on the load shoulder
in the Head/Spool.
9. Close the BOP rams on the drill pipe and test to the lowest rated working pressure of
all tested connections in the stack
10. Monitor the annulus valve for signs. Of pressure
11. After a satisfactory test, close the annulus valve, release the test pressure and open
the rams.
12. Remove as much fluid from the BOP stack as possible per rig procedure
13. Retrieve the Test Plug slowly to avoid damage to the seal.
14. Clean, grease and store the Tool as required.
15. Repeat this procedure as required during drilling operations.

3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
TEST PLUG & INSTALLATION TOOL (COMBINATION TOOL)

3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
COMBINATION TOOL ASSY.-13.5/8”
4.1/2” IF BOX
4.1/2” IF PIN
ASSY. PART
ITEM QTY REV
NO. . PART NO. . DESCRIPTION
1 1 TPRT-513621910L 0 TEST PLUG & RUNNING TOOL - BODY

2 4 P-51100210 0 PIN – TEST PLUG & RUNNING TOOL
SOC. HEAD CAP SCREW
3 4 09XQ6KA 0
M10 X 1.5, 1.50" LG., MATL.: ALLOY STEEL
O-RING 320 I.D. X 12.00 C.S
4 1 50W95V 0
MATL:VITON 80-85 DURO
HEX. SOC. BLIND PLUG, 1.1/4"-11.1/2 NPT
5 1 202-125-SC 0
MATL : SS316
6 2 A-3432-4 0 VENT PLUG - 1/2"-14 NPT. MATL. : SS 304 / 316 / EQ.
7 1 4114511-M 0 THREAD PROTECTOR FOR 4.1/2" IF BOX

8 1 4114501-M 0 THREAD PROTECTOR FOR 4.1/2" IF PIN
PREPARED BY: V.S. (DESIGN ENGG.) APPROVED BY: P.P. (DESIGN HEAD) 10
3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
COMBINATION TOOL ASSY.-11 "
4.1/2”-IF BOX
4.1/2”-IF PIN
ASSY. PART
QTY REV
ITEM NO. PART NO. DESCRIPTION
. .
1 1 TPRT-51101910 0 TEST PLUG & RUNNING TOOL - BODY
2 4 P-51100210 0 PIN – TEST PLUG & RUNNING TOOL
SOC. HEAD CAP SCREW
3 4 09XQ6KA 0
M10 X 1.5, 1.50" LG., MATL.: ALLOY STEEL
` O-RING 250.83 I.D. X 13.49 C.S MATL:NITRILE, 90
4 1 50W70N 0
DURO ±5 DURO
HEX. SOC. BLIND PLUG, 1.1/4"-11.1/2 NPT, MATL.:
5 1 202-125-SC 0 SS316
6 2 A-3432-4 0 VENT PLUG - 1/2"-14 NPT. MATL. : SS 304 / 316 / EQ.
7 1 4114501-M 0 THREAD PROTECTOR 4.1/2" IF PIN (METALLIC)

8 1 4114511-M 0 THREAD PROTECTOR 4.1/2" IF BOX (METALLIC)
3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
INSTALLATION OF 13.5/8”- 3K / 11”-5K WEAR BUSHING

1. Verify the following
• bore is clean and free of debris
• threads are clean and undamaged
• lift lugs are properly installed
2. Orient the Tool with the drill pipe box facing up.
3. Make up a joint of drill pipe to the top of the Tool.
4. examine the wear Bushing. Verify the following.
• bore is clean and free of debris
• stop lugs are properly installed
• O-ring, if required, is properly installed and undamaged
• O.D. is free from burrs or any protrusions. Grind any high spots to prevent
scoring of seal areas in bowl.
5. Slowly Lower the Tool into the Wear Bushing and rotate 1/4 turn clockwise.
6. Ensure the lock-screws, if applicable, are fully retracted from the bore of the
head/spool.
7. Wipe the O-ring of the Wear Bushing, if applicable, with a light coat of oil or grease.
8. Slowly lower the entire Tool/Wear Bushing Assembly through the BOP until it lands on
the load shoulder in the Head/Spool.
9. Run in two lock-screws, if applicable, 180°apart to hold the Wear Bushing in place.
10. Disengage the Tool from the Wear Bushing by rotating the drill pipe counterclockwise
¼ turn and lifting straight up.
11. Drill as required.
WEAR BUSHING
3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
RETRIEVE THE WEAR BUSHING 13.5/8” & 11” AFTER DRILLING
1. Make up the Running Tool the Drill Pipe.

2. Slowly lower the Tool onto the Wear Bushing.
3. Rotate the Tool clockwise until the drill pipe drops approximately 1.3/4”. This indicates
the lugs have aligned with the Wear Bushing.
4. Slack off all weight to make sure the Tool is down and rotate it clockwise ¼ turn to fully
engage the lugs in the Wear Bushing.
5. Retract the lock-screws, if applicable.
6. Slowly retrieve the Wear Bushing and remove it and the Tool from the drill string.
Clean grease and store the Tool and Wear Bushing.
3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
FEATURES OF SLIP & SEAL ASSEMBLY (CASING HANGER):

1. Slip-type wrap around hanger comprises of one body in which both the casing
Hanger and the primary seal are located and fit casing head and spools.
2. The hanger slips will not collapse casing even at loads equal to the joint strength of
the casing.
3. Compression-type pack-off seal is automatically actuated by casing load to seal
annulus before blowout preventers are removed. Only 18,000 to 20,000 pounds
are
4. required to fully actuate the seal (an important feature when running short casing
strings).
5. The hanger can be lowered through blowout preventers and loaded either before
or after cement has set. This feature, plus automatic pack-off seal eliminates
working in hazardous cellar conditions to actuate the seal.
6. The spring-loaded latch locks automatically when hanger is wrapped around the
casing. No screws or separate latches are required.
7. The sealing element, slip bowl and slips are preassembled as a single, easy-to-
handle unit.
CASING HANGER ASSY. (C22)
3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
INSTALLATION OF 13.5/8” X 9.5/8” CASING HANGER (C22)

1. CASING HANGER ASSY. INSTALLATION UNDER BOP RISED :
1. After the casing is run in hole, the same is cemented.

2. Remove or lift sufficiently the BOP (blowout preventer).
3. Pull the casing upside and hold it until the casing hanger slip assembly is not installed.
4. Open the hanger latch.(do not release the hanger screws)
5. Place two wooden boards on the casing head or spool around the casing.
6. Place the casing hanger assembly around the casing using the wooden boards to
support hanger at latch.
7. Close the hanger latch. (Be sure the bowl halves are completely together)
8. Remove the slip retaining screws and attach one eyebolt in top of each segment.
9. Loop four nylon ropes through the slip eye bolts so the line helps hold the slips
together.
10. Grease the body of the casing hanger and bowl.
11. Use a catline to center the casing as much as possible.
12. Remove the wooden boards while keeping tension on the soft line.
13. Play out the nylon line to slowly lower the casing hanger assembly. If necessary,
keep moving the casing to keep it centralized. (Horizontal movement only).
14. When the hanger reaches the bowl of the casing head or spool, release the casing
downwards after casing hanger installation and this way the casing hanger will be
given to casing hanger and the automated primary seal will be energized to give
effective primary sealing.
15. Remove the soft line by simply cutting the loop and pulling up one end.
16. Cut the casing to the length required for the spool. Remove the cut casing.
17. Prepare cut casing top with proper beveling and chamfering for smooth entry of
2. secondary seal installed in the tubing head spool which is to be installed on top of the
casing head. Clean the bevel area.

1. Clean the top of the casing head including ring groove.
2. Grease the casing stub and secondary seals as required.
3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
3. Install the new ring gasket

4. Fill hydraulic oil 46 upto the ring gasket top level.
5. Install next casing or tubing spool.
CASING HANGRE SLIP INSTALLATION UNDER BOP
3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
3. CASING HANGER SLIP INSTALLATION THROUGH BOP :-
NOTE: Slips may be set through BOP from the rig floor, provided that the distance from rig
floor to casing head is less than a joint of casing so that no collars are encountered
between the floor and the casing head bowl.
1 Drain the casing bowl through the side outlet on the casing head or spool.
2 With the annulus gate valve open, circulate with clean water in order to wash spool’s
bowl.
3 Open the hanger latch.(do not release the hanger screws)
4 Place two wooden boards on the rotary table against the casing.
5 Place the hanger assembly around the casing using the wooden boards to support
hanger at latch. Ensure non extrusion plates are properly aligned
6 Close the hanger latch. (Be sure the bowl halves are completely together)
7 Remove the slip retaining screws and attach one eyebolt in top of each segment.
8 Loop two length of 1/2” nylon or other soft line through the slip eye bolts so the
line helps hold the slips together.
Determine distance from rig floor to the top of the casing head flange and measure off
that length on one of the soft line. Mark the line. This will provide an indication of the
hanger reaching the casing bowl.
1. Grease the body of the hanger.
2. Use a catline to center the casing as much as possible.
3. Remove the wooden boards while keeping tension on the soft line.
4. Play out the nylon line to slowly lower the hanger the assembly through the bop. If
necessary, keep moving the casing to keep it centralized. (Horizontal movement
only).
5. When the hanger reaches the bowl of the casing head or spool, the measure on the
soft line should be at the rig floor. At this time, you will notice the movement of the
casing is significantly restricted.
6. When the hanger is in the head, slack off tension to load the weight slowly on the
hanger.
3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
NOTE: weight suspended on the hanger is the weight at which the driller’s weight
indicator registers a sharp decrease. If the casing continues to move downward with
no sharp weight decrease on the driller indicator or if the weight on the hanger is less
than specified, pick up the casing load and repeat the procedure.
7. Remove the soft line by simply cutting the loop and pulling up one end
8. Pick up the bop. (Verify that annulus pressure is under control before bop removing).
9. Cut the casing to the length required for the casing spool and bevel the cut.
10. Grease the casing stub and secondary seals as required.
11. Install the casing hanger seal ring if hanger is being run.
12. Fill bowl with light oil.
13. Install primary pack off seal and than next casing spool.
CASING HANGER SLIP INSTALLATION THROUGH BOP
3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
INSTALLATION OF 13.3/8" X 9.5/8" CASING HANGER
3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
FEATURES OF SLIP & SEAL ASSY. (CASING HANGER ASSY.):
1. Slip-type wrap around hanger comprises of one body in which both the casing hanger
and the primary seal are located and fits casing head and spools.
2. The hanger slips will not collapse casing even at loads equal to the joint strength of
the casing.
3. Compression-type pack-off seal is automatically actuated by casing load to seal
annulus before blowout preventers are removed. Only 18,000 to 20,000 pounds are
required to fully actuate the seal (an important feature when running short casing
strings).
4. The hanger can be lowered through blowout preventers and loaded either before or
after cement has set. This feature, plus automatic pack-off seal eliminates working in
hazardous cellar conditions to actuate the seal.
5. The spring-loaded latch locks automatically when hanger is wrapped around the casing.
No screws or separate latches are required.
6. The sealing element, slip bowl and slips are preassembled as a single, easy-to-handle
unit.
INSTALLATION OF 13.3/8" X 9.5/8” PACK-OFF

1. Make final cut on casing 6.750” above top face of casing housing flange. Level and
smooth cut-off end of casing. Chamfer or round outside and inside corner of casing.
Clean its circumference and make sure that there is no damage in external surface.
2. Cleanly wipe and apply grease to recess in top of casing housing Lubricate
circumference of casing also.
3. Install pack-off in recess of casing housing in following manner :
4. Use eye-bolts to lift lower adapter (thicker one) and set it in recess. Next, place seal
ring on lower adapter. There is no distinction between upper and lower sides of seal
ring. Lift upper adapter (thinner one) using eye-bolts and install it on seal ring.
Note : Get rid of air trapped in recess as much as possible when installing pack-off
seal ring.
3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
INSTALLATION OF 13.5/8”-3,000 PSI W.P. x 11”-5,000 PSI W.P. CASING SPOOL
Cleanly wipe flange faces of casing housing and casing spool, and inspect rig grooves.
1. Install ring gasket and flange protector on housing positioned below.
2. Pick up and suspend casing spool so that it will be level.
3. Install 4 studs directly underneath side outlets of casing spool.
4. Confirm that double 'FS' seals are installed in grooves provided in bottom of casing
spool, and slowly lower casing spool over casing stub until properly located on ring
gasket.
Note : In case of 'FS' seals will be installed in grooves, before installing 'FS' seals will
be installed in grooves before installing 'FS' seals in grooves, put it in hot water
heated to about 80' C for 5 to 10 minutes and make it soft first. Crimp seal into
heart shape and grasp crimped end on inside diameter with one hand and start by
inserting side opposite from crimp into groove. Be sure to soften 'FS' seal in hot
water because crack may develop in 'FS' seal when being deformed.
5. Tighten all studs and nuts, making sure that casing spool is correctly set without any
place being strained. Be sure to tighten nuts evenly and careful not cock casing spool.
Tightening torque shall be as recommended in API Specification. As for space between

flanges, tighten nuts it will be as specified in API specification
3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
INSTALLATION OF 13.5/8"-3,000 PSI W.P. X 11"-5,000 PSI W.P.CASING SPOOL
3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
INSTALLATION OF 13.5/8" X 9.5/8" CASING HANGER
3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
INSTALLATION OF 11"-5,000 PSI W. P X 7.1/16"-5,000 PSI W. P. TUBING SPOOL

1. Cleanly wipe flange faces of tubing spools, and inspect ring grooves.
2. Install ring gasket and flange protector on spool positioned below.
3. Pick up and suspend tubing spool so that it will be level.
4. Install 4 studs directly underneath side outlets of casing spool.
5. Confirm that double "FS" seals are installed in grooves provided in bottom of casing
spool and slowly lower tubing spool over casing stub until properly located on ring
gasket.
Note 1: In case of "FS" seal will be installed in grooves. Before installing "FS" seals
in grooves put it in hot water heated to about 80OC for 5 to 10 minutes and make it
soft first, crimp seal into heart shape and grasp crimped end on inside diameter with
one hand and start by inserting side opposite from crimp into groove. Be sure to
soften "FS" seal in hot water because crack may develop in "FS" seal when being
deformed.
6. Tighten all studs and nuts, making sure that tubing spool is correctly set without any
space being strained. Be sure to tighten nuts evenly and careful not cock tubing spool.
Tightening torque shall be as recommended in API specification. As for space between

flanges, tighten nuts until it will be as specified in API specification.
3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
INSTALLATION OF 11"-5,000 PSI W.P. X 7.1/16”-5,000 PSI W.P. TUBING SPOOL
3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
INSTALLATION AND TESTING OF TUBING HANGER

1. Clean and inspect tubing threads of tubing hanger and tubing string.
2. Make up tubing hanger in tubing string and tighten to recommended tubing connection
torque.
Note : Assure that sealing area of hanger neck is not damaged.
3. Before running Tubing Hanger make ensure all lockdown screw of Tubing Hanger Spool are
fully retracted
4. Make up running/landing joint to tubing hanger and slowly lower tubing hanger through
BOP stack until properly set on guide wedges in tubing spool.
Note : Lower tubing hanger so that recesses of tubing hanger will be at 90 degrees from
side outlets of tubing spool.
5. Run in lockdown screws sequentially until tight. To energize tubing hanger seals
6. Remove landing string, nipple down BOP stack and riser.
7. Clean and inspect tubing hanger neck.
8. Install ring gasket and flange protector on upper flange of Tubing Spool.
9. now run Tubing bonnet on tubing head spool and properly insert in tubing hanger neck seal
proper without any damage
10. after that do testing of Tubing Hanger Seal from all test ports.
3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
TUBING HANGER ASSY.
3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
“FS” SEAL DETAILS
Introduction
Our FS Casing Seal has been specially developed to under-take arduous fluid
sealing duties where there are large clearances between mating parts of wellhead and
associated assemblies.
It has been tested in accordance with API requirements for use on surface
wellhead-to- casing systems, where the seal can readily replace metal end cap and plastic
pack sealing arrangements.
3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
Operating features
The combination of design, materials and construction ensures that high-performance FS

units retain their sealing integrity under adverse conditions, including
• Stab-in operations.
• Wide ranges of temperature and pressure.
• Chemically aggressive and highly abrasive oilfield media.
Operating conditions to API requirements:
The FS Casing & Tubing Seal has undergone DNV witnessed tests on rough casings
according to API 6A, appendix F, PR2 procedures. It is suitable for pressures to 690bar
(10,000psi) and has an operating temperature range of –29°C to +177°C (–20°F to +350°F).
Construction
Precision molded in explosive decompression resistant hydrogenated nitrile (HNBR)

elastomers, with anti-extrusion capability provided by two toroidal springs mould bonded
into the outer edges of the primary sealing face.
Materials selection
HNBR elastomers: Elast-O-Lion® 101 or Elast-O-Lion® 985. Both grades are well proven for
toughness, wear resistance, explosive decompression resistance and broad temperature
capability. Elast-O-Lion 101 is a premier explosive decompression resistant hydrogenated
nitrile. Elast-O-Lion 985 is proven for use in very low temperature applications whilst
exhibiting good explosive decompression resistance.
Toroidal springs ((anti--extrusion)):
Standard material is stainless steel 316. inconel 600 is also available.
Installation:
3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
FS seals are system pressure energized and designed to accommodate the OD tolerances
and surface finish of API 5CT casing and tubing. The stab-in end of the casing needs just
simple hand- ground chamfered end preparation before insertion.
The flexibility of the seal, combined with the benefits of securely mould-bonded springs,
help to simplify the fitting operation and ensure correct location in housings. FS Casing &
Tubing Seals can be retrofitted to many conventional P-seal housings with minor
modifications to the ports. The seals offer reductions in installation time without the need
for separate pack-off operations.
Casing “FS” Seal Test:

• Remove the 1/2" NPT hex plug from bottom flange of tubing head spool.
• Pressurize Flange Cavity at Flange working pressure or at 80% max of casing collapse
pressure, whichever is less, to test the “FS” seal, ring gasket & Casing hanger seal.
• Hold pressure for 15 min. and check for leaks.
• Bleed off the test pressure and keeping vented the Flange connection port pressure
up on “FS” seal test port at head spool top flange working pressure or at 80% max of
casing collapse pressure, whichever is less.
• Hold pressure for 15 min. and check for leaks.
• Bleed off the test pressure and re-install the plugs on Test Ports.
3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
RECOMMENDED FLANGE BOLT TORQUE

General
The torque values shown in these tables have been shown to be acceptable values for use
in API type 6b and 6bx flanges in some service. The user should refer to API Bul 6AF, 6AF1,
and 6AF2 for data on the effects of bolt preload stress and other factors on flange
performance. It should be recognized that applied torque to a nut is only one of several
ways to approximate the tension and stress in a fastener.
Basis of Tables
The tables in this appendix are for the convenience of the user only, and are based on
calculations which assume certain friction coefficients for the friction between the studs
and nuts, and between the nuts and flange face.
Some factors which affect the relationship between nut torque and stud stress are:
• Thread dimensions and form.
• Surface finish of studs, nuts, and flange face.
• Degree of parallelism between nut face and flange face.
• Type of lubrication and coatings of the threads and nut bearing surface are.
Two coefficients of friction are used in the table. A coefficient of friction of 0.13
approximates the friction with threads and nut bearing surface being bare metal well
lubricated with API Bul. 5A2 threads compound. A coefficient of friction of 0.07
approximates threads and nut face coated with fluoropolymer material.
The tables show material properties equivalent to A193 Grades B7 and B7M, which are
most commonly used. Values of torque for materials having other strength levels may be
obtained by multiplying the tabulated torque value by the ratio of the new material’s yield
strength to the tabulated materials yield strength.
PREPARED BY: DESIGN ENGG APPROVED BY: DESIGN HEAD 30

3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
Equations
The following equations are used to calculate the values
As = π/4 x [D-(0.9743 x P)] 2
F = oAs
T = 2x(E-PfS) + Fs x (H+D+K)/4
As = Stress area, in square inches or square millimeters.

D = Thread major diameter, in inches or millimeters.
E = Pitch diameter of thread, in inches or millimeters.
F = Force per stud, lbf or newtons.
f = Friction coefficient.
T = Torque – ft-lbs.
H = Hex size (nut) = 1.5 + 0.125 in. (3.175 mm)
K = Nut internal chamfer = 0.125 in. (3.175 mm)
P = Thread pitch 1
Number of threads per unit length
In inches or millimeters.
S = Secant 30 º = 1.1547
T = Torque.
O = Stress in stud.
Torque obtained for calculations using in ad lb will be in units of in. lbf and can be divided
by 12 to obtain ft lbf. Torque obtained using units of millimeters and newtons will be in
units of Newton- millimeters and can be divided by 1000 to obtain Newton –meters.
Note : the stresses in these calculation are based on stress area and not thread root area
as is required for stress calculations in 4.3.4 of this specification.
Recommendation for Specific Flanges:

3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
The following flanges should not be made up beyond 40,000 psi (275 MPa) bolt stress due
to potentially high flange stresses:
Flange Bolt Stress
13.5/8” (346 mm) 2000 psi (13.8 MPa)
16.3/4” (425 mm) 2000 psi (13.8 MPa)
21 1/4” (540 mm) 2000 psi (13.8 MPa)
13.5/8” (346mm) 3000 psi (20.7 MPa)

3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0

3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
TORQUE MAKE UP PROCEDURE

Before Head Installation
Before installing the Head verify that Type “A” Anchor Screws can be operated freely and
are n retracted position flush with Head ID. Record the standoff of each Anchor Screw end
from flange OD (Distance “L”).
With the Anchor Screws flush with the Head ID apply a torque of 470-540 Nm to energize
the Packing element. This preload will assure packing sealing during the rig operation.
Make up procedure for hanger locking
Position 1. With no pressure inside the Tubing Head rotate the Gland Nut anticlockwise
until it touches the external washer. Do it for all Anchor Screws. In case pressure should
be present inside the head do not back out the gland nut.
Position 2. Apply light oil to the Anchor Screw extended diameter and rotate clockwise
until the tip is touching the Hanger surface and back out ½ turn. Do it for all Anchor
Screws.
Position 3. Rotate the Gland Nut clockwise and make up to 470-540 Nm. Proceed for all
Anchor Screws.
Position 4. Rotate the Anchor Screw clockwise until the tip is in contact with the hanger
surface.
• Repeat for the opposite Anchor Screw, then for the Anchor Screw in the halfway
between the two previous Anchor Screws and for the opposite.
• Proceed with all Anchor Screws in Crosswise manner.
• Verify that all Anchor Screws are equally positioned.
• Make up all the Anchor Screws with the above procedure with a final torque of 550-
600 Nm. It is recommended that the max torque be reached in five steps or more.
• Check on each Anchor Screw the standoff dimension “T” and verify that “L” –
“T”=12mm or greater.
NOTE. In case of elastomeric packing already subjected to test pressure it may result that
that the initial length have been reduced. In this case it is necessary to re-torque the
Anchor Screw and Gland nut.
3CP-WELLHAED
13.5/8" X 9.5/8"X7” (3,000 PSI X 5,000 PSI)
SPS # 729-H, REV-0
• Release flange cavity and annulus test pressure
• Re-torque each Gland nut to 470-540 N/mm2.
• Re-torque each Anchor Screw in crosswise manner as above described.
• Re-peat flange cavity test.
NOTE. : The torque values indicated in this procedure are generally applicable. Where
different values are required they will be indicated in the applicable Installation Procedure
of the Completion.

3 Section Slip On Lock 5K FF

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INSTALLATION PROCEDURE

PREPARED BY: DESIGN ENGG. APPROVED BY: DESIGN HEAD 1

• Type of completion:- single

PREPARED BY: DESIGN ENGG. APPROVED BY: DESIGN HEAD 2

PREPARED BY: DESIGN ENGG. APPROVED BY: DESIGN HEAD 3

PREPARED BY: DESIGN ENGG. APPROVED BY: DESIGN HEAD 4

INSTALLING THE CASING HEAD

PREPARED BY: DESIGN ENGG. APPROVED BY: DESIGN HEAD 5

PREPARED BY: DESIGN ENGG. APPROVED BY: DESIGN HEAD 6

PREPARED BY: DESIGN ENGG. APPROVED BY: DESIGN HEAD 7

TEST BETWEEN THE `FS’ SEAL

PREPARED BY: DESIGN ENGG. APPROVED BY: DESIGN HEAD 8

TEST PLUG INSTALLATION PROCEDURE FOR 13.5/8”- 3K / 11”-5K

TEST THE BOP STACK

PREPARED BY: DESIGN ENGG. APPROVED BY: DESIGN HEAD 9

TEST PLUG & INSTALLATION TOOL (COMBINATION TOOL)

PREPARED BY: DESIGN ENGG. APPROVED BY: DESIGN HEAD 1

COMBINATION TOOL ASSY.-13.5/8”

1 1 TPRT-513621910L 0 TEST PLUG & RUNNING TOOL - BODY

7 1 4114511-M 0 THREAD PROTECTOR FOR 4.1/2" IF BOX

COMBINATION TOOL ASSY.-11 "

6 2 A-3432-4 0 VENT PLUG - 1/2"-14 NPT. MATL. : SS 304 / 316 / EQ.

7 1 4114501-M 0 THREAD PROTECTOR 4.1/2" IF PIN (METALLIC)

INSTALLATION OF 13.5/8”- 3K / 11”-5K WEAR BUSHING

RETRIEVE THE WEAR BUSHING 13.5/8” & 11” AFTER DRILLING

1. Make up the Running Tool the Drill Pipe.

FEATURES OF SLIP & SEAL ASSEMBLY (CASING HANGER):

CASING HANGER ASSY. (C22)

INSTALLATION OF 13.5/8” X 9.5/8” CASING HANGER (C22)

1. After the casing is run in hole, the same is cemented.

11. Use a catline to center the casing as much as possible.

casing head. Clean the bevel area.

3. Install the new ring gasket

CASING HANGRE SLIP INSTALLATION UNDER BOP

3. CASING HANGER SLIP INSTALLATION THROUGH BOP :-

CASING HANGER SLIP INSTALLATION THROUGH BOP

INSTALLATION OF 13.3/8" X 9.5/8" CASING HANGER

INSTALLATION OF 13.3/8" X 9.5/8” PACK-OFF

Tightening torque shall be as recommended in API Specification. As for space between

INSTALLATION OF 13.5/8"-3,000 PSI W.P. X 11"-5,000 PSI W.P.CASING SPOOL

INSTALLATION OF 13.5/8" X 9.5/8" CASING HANGER

INSTALLATION OF 11"-5,000 PSI W. P X 7.1/16"-5,000 PSI W. P. TUBING SPOOL

Tightening torque shall be as recommended in API specification. As for space between

INSTALLATION OF 11"-5,000 PSI W.P. X 7.1/16”-5,000 PSI W.P. TUBING SPOOL

INSTALLATION AND TESTING OF TUBING HANGER

6. Remove landing string, nipple down BOP stack and riser.

7. Clean and inspect tubing hanger neck.

TUBING HANGER ASSY.

“FS” SEAL DETAILS

The combination of design, materials and construction ensures that high-performance FS

Operating conditions to API requirements:

Precision molded in explosive decompression resistant hydrogenated nitrile (HNBR)

Toroidal springs ((anti--extrusion)):

Standard material is stainless steel 316. inconel 600 is also available.

Casing “FS” Seal Test:

RECOMMENDED FLANGE BOLT TORQUE

PREPARED BY: DESIGN ENGG APPROVED BY: DESIGN HEAD 30

As = Stress area, in square inches or square millimeters.

Recommendation for Specific Flanges:

PREPARED BY: DESIGN ENGG APPROVED BY: DESIGN HEAD 31

PREPARED BY: DESIGN ENGG APPROVED BY: DESIGN HEAD 32

PREPARED BY: DESIGN ENGG APPROVED BY: DESIGN HEAD 33

TORQUE MAKE UP PROCEDURE