Document Type: Document Name:

PRODUCT-
Soot cleaning of Fuel Fir ed Heater using UPY-G01002-02PO
Fauch-400 cleaning liquid.
Document Title: Date Fir st I ssue: Revision:
Heat Generator Fuel Fired Heater 26.11.2018
Author :
Roger Amdam -

ULMATEC PYRO AS
Gamlem, 6280 Søvik, Norway
Tel.: +47 70 20 98 70 Pyro@ulmatec.no www.ulmatec.no Reg. No. 966 300 345
Document Type: Document Name:
PRODUCT-
Oper ator Guidelines UPY-H01001-01PO
Document Title: Date Fir st I ssue: Revision:
Exhaust Gas Economiser 06.11.2013
Author : L
Arne Skotte

Revision Histor y
Revision: Descr iption: Date: Sign:
A First Issue 06.11.2013 ASK
B Revised to fit software version 1.0.1 07.10.2014 TS
C Safety alarm separated, SW version 1.1.0 24.10.2014 TS
D Add soot cleaning 24.11.2014 ASK
E Changed settings exhaust pressure sensor, New SW version 01.12.2014 TS
F Changed settings exhaust pressure sensor 09.01.2015 TS
G New process pictures 13.02.2015 TS
H ModBus control & Recipes 04.03.2014 TS
I Changed 3.5.2.6 SETTINGS FOR EACH ECONOMISER A-D 13.10.2015 TS
J Changed alarm description 10.02.2016 TS
K Added battery maintenance 11.05.2016 TS
L Added information for HMI, Removed Spare parts 05.10.2016 TS

Document Summar y

This document includes guidelines for :

- Operator Guidelines (PLC operated Exhaust Gas Economiser)
- Operator Guidelines
- Maintenance and periodical testing
- Recommended spare parts

ULMATEC PYRO AS
Gamlem, 6280 Søvik, Norway
Tel.: +47 70 20 98 70 Pyro@ulmatec.no www.ulmatec.no Reg. No. 966 300 345
1

HAT Harbour Acceptance Test

FAT Factory Acceptance Test
UPY Ulmatec Pyro AS
DNV Det Norske Veritas
HMI Human Machine Interface
EGE Exhaust Gas Economiser

Keep the operator panel clean.

Do not use too much force or sharp objects when touching the keys, touch
screen etc.

The touch screen surface on the panel withstands exposure to the following
solvents without visible change:

ULMATEC PYRO AS
Gamlem, 6280 Søvik, Norway
Tel.: +47 70 20 98 70 Pyro@ulmatec.no www.ulmatec.no Reg. No. 966 300 345
2
2.1 Choice of Exhaust Gas Economiser
Ulmatec Pyro exhaust gas economiser is delivered in various sizes and capacities according to the heat
requirement available waste heat. The choice of the exhaust economiser is based on engine rating, exhaust gas
temperatures, exhaust gas flow, exhaust pipe diameter and the heating capacity. Important control parameter is
pressure drop and the lower exhaust gas temperature limit to avoid acid formation and the resultant corrosion
problems. Each project is calculated with all main parameters at various engine load levels.

2.2 Design
Ulmatec Pyro exhaust gas economiser is welded gas tube hot water boiler designed for marine use.
The water temperature is automatically controlled by a specially designed valve which diverts eshaust gas flow
through a bypass when the water temperature reaches the temperature selected by the operator. By using a

This design is also used to control the pressure drop across the exhaust gas economiser. The exhaust economiser
is delivered with control system, sensors and safety function. In case of a system failure the exhaust gas
economiser will automatically go to a bypass position. The exhaust gas economiser are insulated with 50mm
mineral wool and covered with galvanized sheet steel.

ULMATEC PYRO AS
Gamlem, 6280 Søvik, Norway
Tel.: +47 70 20 98 70 Pyro@ulmatec.no www.ulmatec.no Reg. No. 966 300 345
CONTENTS

1 ABBREVI ATI ONS...................................................................................................................................... 2

2 PRODUCT DESCRI PTI ON....................................................................................................................... 3
2.1 CHOICE OF EXHAUST GAS ECONOMISER ................................................................................................... 3
2.2 DESIGN ...................................................................................................................................................... 3
3 OPERATOR GUI DEL I NES....................................................................................................................... 5
3.1 MAIN MENU ........................................................................................................................................... 5
3.1.1 SUB-MENU DESCRIPTION........................................................................................................... 6
3.1.2 MENU OVERVIEW......................................................................................................................... 7
3.2 OPERATING MENU ............................................................................................................................... 8
3.2.1 INFORMATION DISPLAYED FOR EACH ECONOMISER .......................................................... 8
3.2.2 OTHER INFORMATION ................................................................................................................ 9
3.2.3 ALARM ............................................................................................................................................ 9
3.2.4 HELP............................................................................................................................................. 10
3.2.5 MAIN ............................................................................................................................................. 10
3.3 SETTING MENU ................................................................................................................................... 11
3.3.1 SETTING OPERATING TEMPERATURE.................................................................................... 11
3.3.2 SETTING PUMPS......................................................................................................................... 11
3.3.3 SETTING FOR PUMP PRESSURE ALARMS AND AUTOMATIC .............................................. 11
3.3.4 EXPORT USER RECIPES TO USB MEMORY STICK................................................................. 12
3.3.5 IMPORT USER RECIPES FROM USB MEMORY STICK ........................................................... 12
3.3.6 ENABLE / DISABLE MODBUS REMOTE CONTROL................................................................. 13
3.3.7 RESET TO DEFAULT SETTING.................................................................................................. 13
3.3.8 HELP............................................................................................................................................. 13
3.3.9 MAIN ............................................................................................................................................. 13
3.4 OPERATIONAL INFO MENU .............................................................................................................. 14
3.4.1 RUN HOURS INDICATION ......................................................................................................... 14
3.4.2 RESET TOTAL RUN HOURS....................................................................................................... 14
3.4.3 RESET RUN HOURS.................................................................................................................... 14
3.4.4 HELP............................................................................................................................................. 14
3.4.5 MAIN ............................................................................................................................................. 14
3.5 SERVICE MENU ................................................................................................................................... 15
3.5.1 CONFIGURATION ....................................................................................................................... 15
3.5.2 SERVICE SETTINGS.................................................................................................................... 17
3.5.3 RESET CANBUS........................................................................................................................... 18
3.5.4 EXPORT FAT CONFIGURATION AND SERVICE SETTINGS TO USB MEMORY STICK ....... 19
3.5.5 EXPORT HAT CONFIGURATION AND SERVICE SETTINGS TO USB MEMORY STICK....... 19
3.5.6 IMPORT FAT CONFIGURATION AND SERVICE SETTINGS FROM USB MEMORY STICK.. 19
3.5.7 IMPORT HAT CONFIGURATION AND SERVICE SETTINGS FROM USB MEMORY STICK . 19
3.5.8 MAIN MENU ................................................................................................................................. 19
3.6 DOWNLOAD NEW SOFTWARE FROM USB MEMORY STICK ..................................................... 20
4 M AI NTENANCE AND PERIODI CAL TESTI NG ................................................................................ 21
4.1 CALIBRATION OF EXHAUST GAS PRESSURE SENSOR ............................................................... 21
4.2 CLEANING WITH SOOT CLEANING LIQUID .................................................................................. 22
4.3 WEEKLY MAINTENANCE ................................................................................................................. 23
4.4 MONTHLY MAINTENANCE .............................................................................................................. 23
4.5 MAINTENANCE EVERY 6 MONTH ................................................................................................... 23
4.6 MAINTENANCE EVERY YEAR ......................................................................................................... 24
4.7 MAINTENANCE EVERY 4TH / 5TH YEAR ............................................................................................. 24
5 RECOM M ENDED SPARE PARTS........................................................................................................ 24
5.1 SEE ENCLOSED BILL OF MATERIAL............................................................................................................ 24
ULMATEC PYRO AS
Gamlem, 6280 Søvik, Norway
Tel.: +47 70 20 98 70 Pyro@ulmatec.no www.ulmatec.no Reg. No. 966 300 345
3
3.1 MAIN MENU

The MAIN MENU is used to navigate into the four sub-menus.

Note: The system is configurable and all pictures in this guideline are showing max
configuration. Actual displays may differ due to specific configuration.

ULMATEC PYRO AS
Gamlem, 6280 Søvik, Norway
Tel.: +47 70 20 98 70 Pyro@ulmatec.no www.ulmatec.no Reg. No. 966 300 345
3.1.1 SUB-MENU DESCRIPTION

OPERATING MENU

Allow the operator to control the exhaust gas economizers, the pumps and view the alarm list.

SETTING MENU

Allow the operator to adjust set-point for the exhaust gas economiser, pumps.

OPERATIONAL INFO MENU

Give an overview over running hours on the pumps.

CONFIGURATION AND SERVICE

Configuration of the exhaust gas economiser.

Selects equipment, range for sensors, position for PLC-modules
These settings are done at Factory Acceptance Test (FAT).

Service Settings
Settings at comissioning
These settings are done at Harbour Acceptance Test (HAT).

Reset CANBUS
CANBUS must be reset after program load.

ULMATEC PYRO AS
Gamlem, 6280 Søvik, Norway
Tel.: +47 70 20 98 70 Pyro@ulmatec.no www.ulmatec.no Reg. No. 966 300 345
3.1.2 MENU OVERVIEW
MAIN MENU OPERATING MENU ALARMS

SETTING MENU

OPERATIONAL INFO MENU

SERVICE CONFIGURATION

SERVICE SETTING

ULMATEC PYRO AS
Gamlem, 6280 Søvik, Norway
Tel.: +47 70 20 98 70 Pyro@ulmatec.no www.ulmatec.no Reg. No. 966 300 345
3.2 OPERATING MENU

3.2.1 INFORMATION DISPLAYED FOR EACH ECONOMISER

-
Allow the user to set the economiser Off and On.
1
EGE operates according to the temperature settings specified.
0
The economiser is set to full bypass

- Exhaust temperature out from the economiser

Controller changes background to yellow blinking on low temperature.

- Water temperature inside the economiser

- Setpoint water temperature

- Exhaust temperature into the economiser

- Exhaust pressure into the economiser

Controller changes background to yellow blinking on high pressure.

- Position of the exhaust valve or status for air operated valve

ULMATEC PYRO AS
Gamlem, 6280 Søvik, Norway
Tel.: +47 70 20 98 70 Pyro@ulmatec.no www.ulmatec.no Reg. No. 966 300 345
3.2.2 OTHER INFORMATION
-
Allow the user to set the circulation pumps in Manual or Auto.
M AN
Pumps can be started and stopped by pushing the pump symbol.
AUTO
Pumps starts according to pump pressure, and other pump settings.
- Pressure indication:
Water pressure is indicated on each side of the circulation pump.
- Operation and status indication for each circulation pump:
Grey=Off, Blue=Standby, Green=On, Red=Alarm

-
Allow the user to set the dumping pumps in Manual or Auto.
- Operation and status indication for each dumping pump:
Grey=Off, Blue=Standby, Green=On, Red=Alarm

3.2.3 ALARM
Shows the two most recent alarms / warnings.

Push the button to display the alarm list and to acknowledge or clear alarms.
Press the to acknowledge
the alarm list.
Press the to clear the list.
When clearing the list, active alarms
will remain on the list.

The following lines show the different status in the alarm list
Active Alarms:
Inactive Alarms:
Acknowledged Active Alarms:
Acknowledged Inactive Alarms:
Active Warning:
Inactive Warning:
Acknowledged Active Warning:
Acknowledged Inactive Warning:

ULMATEC PYRO AS
Gamlem, 6280 Søvik, Norway
Tel.: +47 70 20 98 70 Pyro@ulmatec.no www.ulmatec.no Reg. No. 966 300 345
3.2.3.1 AL ARM L I ST
Alarm Safety Circuit EGE A-D (Only shown when separated safety alarms are not selected)
Alarm High Differential Pressure Pumps
Alarm Low Differential Pressure Pumps
Alarm Power Failure
Alarm PLC
Alarm Circulation Pump No.: 1, 2 & 3
Alarm Dumping Pump EGE A, B, C & D
Alarm Exhaust damper valve EGE A, B, C & D
Alarm Damper clutch released EGE A, B, C & D
Alarm emergency stop EGE A, B, C & D (Only shown when separated safety alarms are selected)
Alarm low water level EGE A, B, C & D (Only shown when separated safety alarms are selected)
Alarm high water temp. EGE A, B, C & D (Only shown when separated safety alarms are selected)
Alarm Sensors
Alarm CANBUS off
Alarm CANBUS passive state
Warning high exhaust pressure EGE A, B, C & D
Warning stand by pump started
Warning low exhaust temperature EGE A, B, C & D

3.2.4 HELP

3.2.5 MAIN

Change to MAIN MENU

ULMATEC PYRO AS
Gamlem, 6280 Søvik, Norway
Tel.: +47 70 20 98 70 Pyro@ulmatec.no www.ulmatec.no Reg. No. 966 300 345
3.3 SETTING MENU

3.3.1 SETTING OPERATING TEMPERATURE

Setpoint for economiser A-D

3.3.2 SETTING PUMPS

Pump pr ior ity: Select Manual or Auto priority (Selected is indicated by green background)
In manual mode priority can be changed for each pump.
In Auto, the pump priority is decided according to run hours.
Operate pump symbol for the pumps to be included in the automatic priority change
(Green pump is included)

Changes to the settings must be loaded to the PLC. Unloaded status are indicated by yellow
background. The black button loads the changes.
Pump j og:
The pump jog functionality is used to prevent that the sealing of the pump shall harden. The pump will
start and run for a short time. Both the run time and the time between each jog can be set from the
service menu.

3.3.3 SETTING FOR PUMP PRESSURE ALARMS AND AUTOMATIC

Pr essur e setting: If differential pressure is above Max diff pressure setting, an alarm is activated and
all circulation pumps will stop. If differential pressure is below Min diff pressure setting, the next
pump will automatically start. If all pumps are running, and differential pressure is below the limit an
alarm is given.
If the last pump is started a warning for stand by pump started is given on the screen.
Timer extr a pump: The extra pumps will run for the given time and then stop.
If the pressure still is to low, the extra pumps will start again

ULMATEC PYRO AS
Gamlem, 6280 Søvik, Norway
Tel.: +47 70 20 98 70 Pyro@ulmatec.no www.ulmatec.no Reg. No. 966 300 345
3.3.4 EXPORT USER RECIPES TO USB MEMORY STICK

- Put a memory stick into the back of the panel. (Pictur e 1)

- Select recipe you want to save, or make a new by typing in recipe name.

- All settings will be saved in a report and a recipe in the USB memory stick.

3.3.5 IMPORT USER RECIPES FROM USB MEMORY STICK

- Put the memory stick with the new recipe into the back of the panel (see picture 1)
- The recipe you want to replace, must be removed from the internal memory in the panel.
- Then the recipe can be imported from the memory stick by pressing the import button.
- After importing recipe, you must load the recipe from the internal memory in the panel to your system.

- Select the recipe you want to load, and press load.

ULMATEC PYRO AS
Gamlem, 6280 Søvik, Norway
Tel.: +47 70 20 98 70 Pyro@ulmatec.no www.ulmatec.no Reg. No. 966 300 345
3.3.6 ENABLE / DISABLE MODBUS REMOTE CONTROL
Press button to enable/disable MODBUS remote control
When enabled, the button is yellow, and these values can be controlled from MODBUS
- Setpoint operating water temperature
- Heater OFF/AUTO
When remote control is enabled, the text is shown
on the local control panel.

3.3.7 RESET TO DEFAULT SETTING

All settings will be reset to default.

3.3.8 HELP

Shows help for the actual menu.

3.3.9 MAIN

Change to MAIN MENU

ULMATEC PYRO AS
Gamlem, 6280 Søvik, Norway
Tel.: +47 70 20 98 70 Pyro@ulmatec.no www.ulmatec.no Reg. No. 966 300 345
3.4 OPERATIONAL INFO MENU

3.4.1 RUN HOURS INDICATION

Shows total run hours, and run hours since last time the running hours was reset by the operator.

3.4.2 RESET TOTAL RUN HOURS

Service personnel can reset total run hours for each pump

3.4.3 RESET RUN HOURS

Operator can reset the run hours.
The reset buttons for total run hours are only visible when logged on as service

3.4.4 HELP

Shows help for the actual menu.

3.4.5 MAIN

Change to MAIN MENU

ULMATEC PYRO AS
Gamlem, 6280 Søvik, Norway
Tel.: +47 70 20 98 70 Pyro@ulmatec.no www.ulmatec.no Reg. No. 966 300 345
3.5 SERVICE MENU

Service menu is password protected and intended for service operator

3.5.1 CONFIGURATION

3.5.1.1 GENERAL CONFI GURATI ON

- No. of economisers (1-4).
- No. of circulation pumps (0-3).
- Min and max scaling of pressure sensor into pump unit.
- Min and max scaling of pressure sensor out from pump unit.
- Separated safety alarms. If selected, emergency stop, low water level, and high water temperature are
separated in three different alarms. If not selected the alarms are combined in one safety alarm.
- ModBus station number
- Enable Modbus Remote Control

3.5.1.2 ECONOM I SER A-D

- Name for the economizer
- Activate dumping pump
- Select control type (CanBus controlled Valve or Air controlled Valve)
- Min and max scaling for sensors

ULMATEC PYRO AS
Gamlem, 6280 Søvik, Norway
Tel.: +47 70 20 98 70 Pyro@ulmatec.no www.ulmatec.no Reg. No. 966 300 345
3.5.1.3 RESET TO DEFAUL T CONFI GURATI ON
Resets all configuration to factory settings

3.5.1.4 PROJECT I NFORM ATI ON

Yard
Hull no.
Ulmatec Pyro Order no.
Plant

3.5.1.5 HEL P

Shows help for the actual menu.

3.5.1.6 SERVI CE M ENU

Change to SERVICE MENU

ULMATEC PYRO AS
Gamlem, 6280 Søvik, Norway
Tel.: +47 70 20 98 70 Pyro@ulmatec.no www.ulmatec.no Reg. No. 966 300 345
3.5.2 SERVICE SETTINGS

3.5.2.1 AL ARM DEL AY FOR AL L AL ARM S

Factory setting is 5 second

3.5.2.2 RESET TOTAL RUN HOURS

Reset buttons for total running hours. This will reset total running hours for all pumps.

3.5.2.3 PUM P JOG SETTI NGS

Set how often you want pump jog, and for how long you will jog the pump

3.5.2.4 SETTI NG FOR PUM P PRESSURE AL ARM S AND AUTOM ATI C

START/STOP
Pr essur e setting: If differential pressure is above Max diff pressure setting an alarm is activated, and
all circulation pumps will stop. If differential pressure is below Min diff pressure setting, the next
pump will automatically start. If all pumps are running, and differential pressure is below the limit an
alarm is given.
If the last pump is started a warning for stand by pump started is given on the screen.
Timer extr a pump: The extra pumps will run for the given time and then stop.
If the pressure still is to low, the extra pumps will start again

3.5.2.5 RANGE FOR DI FFERENTI AL PRESSURE

Maximum and minimum range for differential pressure over the pump set must be according to the
pump-curve for the actual pump

ULMATEC PYRO AS
Gamlem, 6280 Søvik, Norway
Tel.: +47 70 20 98 70 Pyro@ulmatec.no www.ulmatec.no Reg. No. 966 300 345
3.5.2.6 SETTI NGS FOR EACH ECONOM I SER A-D

The picture shows recommended settings

- Regulation setpoint for exhaust temperature out. Starts to go to bypass if the exhaust
temperature is below this setting.
- Warning limit exhaust pressure. A warning is given if the exhaust pressure is above this limit
- Opening limit air controlled valve, opens when the PID regulator reaches this setting
- Max opening can controlled valve.
- Min opening can controlled valve.
- SP overtemp full bypass. If the watertemperture exceeds the watertemp setting + SP
overtemp, the valve will go to full bypass.
- Setpoint start dumpingpump. If watertemp is above this setting the dumpingpump will start.
- Hysteresis for start of dumping pump.
- PID settings for the two regulators.
- Manual setting of the CAN controlled valve

3.5.2.7 RESET TO DEFAUL T CONFI GURATI ON

Resets all configuration to factory settings

3.5.2.8 HEL P

Shows help for the actual menu.

3.5.2.9 SERVI CE M ENU

Change to SERVICE MENU

3.5.3 RESET CANBUS

Resets the CANBUS module. This must be done after loading the PLC program.

ULMATEC PYRO AS
Gamlem, 6280 Søvik, Norway
Tel.: +47 70 20 98 70 Pyro@ulmatec.no www.ulmatec.no Reg. No. 966 300 345
3.5.4 EXPORT FAT CONFIGURATION AND SERVICE SETTINGS TO USB
MEMORY STICK
All configurations and service settings will be saved to a USB memory stick connected at the back of
the panel. (pictur e 1, page 10). Press yes to replace the recipes

3.5.5 EXPORT HAT CONFIGURATION AND SERVICE SETTINGS TO USB

MEMORY STICK
All configurations and service settings will be saved to a USB memory stick connected at the back of
the panel. (pictur e 1, page 10). Press yes to replace the recipes

3.5.6 IMPORT FAT CONFIGURATION AND SERVICE SETTINGS FROM

USB MEMORY STICK

- Put the memory stick with the new recipes into the back of the panel. (pictur e 1, page 10)
- Press delete old recipes
- Press yes to delete
- Press Import, and all deleted recipes will be replaced by the new recipes from the memory stick to the
internal memory in the panel
- Next popup appears
- Press load FAT service setting and configuration recipe

3.5.7 IMPORT HAT CONFIGURATION AND SERVICE SETTINGS FROM

USB MEMORY STICK

- Put the memory stick with the new recipes into the back of the panel. (pictur e 1, page 10)
- Press delete old recipes
- Press yes to delete
- Press Import, and all deleted recipes will be replaced by the new recipes from the memory stick to the
internal memory in the panel
- Next popup appears
- Press load HAT service setting and configuration recipe

3.5.8 MAIN MENU

Change to MAIN MENU

ULMATEC PYRO AS
Gamlem, 6280 Søvik, Norway
Tel.: +47 70 20 98 70 Pyro@ulmatec.no www.ulmatec.no Reg. No. 966 300 345
3.6 DOWNLOAD NEW SOFTWARE FROM USB MEMORY STICK

Program updates can be downloaded to the PLC and the Control Panel from an USB Memory Stick.
Load files sent from Ulmatec Pyro to an USB Memory Stick.
These files must be on the memory stick. The file fcu.fx may have a different name (*.fx)

Put the memory stick into the USB-port at the back of the control panel, and disconnect the power.
Reconnect the power, and the menus below will appear.

Press yes to copy project form USB memory.

Press no to Backup existing project.

Press yes to download the program to the PLC.

Select the program in the list, and press OK

Press no to upload PLC program.

ULMATEC PYRO AS
Gamlem, 6280 Søvik, Norway
Tel.: +47 70 20 98 70 Pyro@ulmatec.no www.ulmatec.no Reg. No. 966 300 345
4

Only qualified personnel should carry out repairs.

Before carrying out any cleaning or maintenance operations, disconnect the
equipment from the electrical supply.
Clean the display and surrounding front cover with a soft cloth and mild
detergent.
Replacing the battery incorrectly may result in explosion. Only use batteries
recommended by the supplier.

4.1 CALIBRATION OF EXHAUST GAS PRESSURE SENSOR

CAL I BRATI ON OF UNDER PRESSOR SENSOR.

Exhaust gas pressure sensor with pressure sensor type IFM PN2028
must be calibrated for measure rang -12,5mBar to 250mBar .

How to calibrate the sensor:

Connect the sensor to 24VDC, the display will then indicate <0.0>
Activate the MODE/ENTER button until ASP is displayed.
Activate the SET button
The value will then flash for 5 second.
Set the value to <-12,5> and press MODE /ENTER button.
Activate the MODE/ENTER button until AEP is displayed.
Activate the SET button
The value will then flash for 5 second.
Set the value to <250> and press MODE /ENTER button.

ULMATEC PYRO AS
Gamlem, 6280 Søvik, Norway
Tel.: +47 70 20 98 70 Pyro@ulmatec.no www.ulmatec.no Reg. No. 966 300 345
4.2 CLEANING WITH SOOT CLEANING LIQUID
Ulmatec Pyro exhaust gas economiser is delivered with removable plugs and inspection holes for cleaning and
inspection access. To simplify cleaning equipment for dosage of special chemicals while the exhaust gas
economiser in use is also installed to the unit as an option.

Checkpoints:
Descr iption Per sonal r equir ement
Owner
Mixing of the FAUCH400 liquid.
- Check that the air valve on the soot cleaning tank is closed.
- Check that the cleaning liquid valve on the soot cleaning tank is closed.
- Check that the soot cleaning tank is empty.
- Fill 0.5 litres of Fauch400 liquid on the tank.
- Fill 12.5 litres with water on the tank.

Run the engine at high load.. Owner

- Run the engine at 70 100% engine load.
- Wait until the exhaust gas temperature reach normal working temperature.

Injection of the mixture of FAUCH400 liquid. Owner

- Open the valve for the compressed air located at the soot cleaning tank.
- Open the valve for the soot cleaning liquid located at the soot cleaning tank.
- After approx. 30 minutes the tank is empty (cleaning process is completed).
- Close the air valve on the soot cleaning tank.
- Close the cleaning liquid valve on the soot cleaning tank.

Check if the exhaust gas economizer is clean. Owner

- Stop the engine.
- Inspect if the exhaust gas economizer is clean.
- If required repeat the cleaning process or perform an mechanical cleaning.

ULMATEC PYRO AS
Gamlem, 6280 Søvik, Norway
Tel.: +47 70 20 98 70 Pyro@ulmatec.no www.ulmatec.no Reg. No. 966 300 345
4.3 WEEKLY MAINTENANCE
Checkpoints:
Descr iption Per sonal r equir ement
Functionality test, Verify reading from exhaust gas temperature sensor Owner
Functionality test, Verify reading from exhaust gas pressure sensor Owner
Inspection, The water level shall be checked. If necessary, refill water. Owner
Check that the water pressure from the filling source is higher than the system pressure.
Functionality test, Circulation pump (Optional) Owner
Functionality test, Dumping pump (Optional) Owner
Clean the exhaust gas economizer (with cleaning liquid) Owner

4.4 MONTHLY MAINTENANCE

Checkpoints:
Descr iption Per sonal r equir ement
Control the installation for water leakage Owner
Control the installation for exhaust leakage. Owner
Verify the emergency stop functionality Owner

4.5 MAINTENANCE EVERY 6 MONTH

Checkpoints:
Descr iption Per sonal r equir ement
Clean the exhaust gas pipe (sweep soot) Owner
Inspect gasket and replace if necessary. Owner
Exhaust Valve, Bearing house shall be dismounted and inspected. Owner
Exhaust Valve, Clean/polish shaft. Owner
Exhaust Valve, Clean grease nipple. Owner
Exhaust Valve, Lubricate with heat resistant grease or copper pasta (500 Degree). Owner
Exhaust Valve, Inspect bearing on air cylinder or CAN operated motor. Owner
Circulation pump electric motors with grease nipples should be lubricated with a high Owner
temperature lithium based grease,

ULMATEC PYRO AS
Gamlem, 6280 Søvik, Norway
Tel.: +47 70 20 98 70 Pyro@ulmatec.no www.ulmatec.no Reg. No. 966 300 345
4.6 MAINTENANCE EVERY YEAR
Checkpoints:
Descr iption Per sonal r equir ement
Safety function, Exhaust damper safety position Ulmatec service engineer
Safety function, Safety temperature switch Ulmatec service engineer
Safety function, Water Low level switch Ulmatec service engineer
Safety function, Safety pressure valve Ulmatec service engineer
Failure modes, power supply Ulmatec service engineer
Failure modes, Interfaces Ulmatec service engineer
Failure modes, Protection circuits Ulmatec service engineer
Inspection, Expansion tank (air pressure) Ulmatec service engineer
Inspection, Circulation pump (Optional) Ulmatec service engineer
Inspection, Dumping Pump (Optional) Ulmatec service engineer
Inspection, Exhaust gas pressure sensors Ulmatec service engineer
Inspection, Exhaust gas temperature sensors Ulmatec service engineer
Inspection, Common alarm exhaust gas economisers Ulmatec service engineer
Control system, SW updates Ulmatec service engineer
Control system, Verify system setting Ulmatec service engineer
Control system, Electrical Installation Ulmatec service engineer

4.7 MAINTENANCE EVERY 4th / 5th YEAR

Checkpoints:
Descr iption Per sonal r equir ement
Replace PLC battery Owner
If higher ambient temperature than 25°C, PLC battery should be replaced every 4th year

5.1 See enclosed Bill Of Material

ULMATEC PYRO AS
Gamlem, 6280 Søvik, Norway
Tel.: +47 70 20 98 70 Pyro@ulmatec.no www.ulmatec.no Reg. No. 966 300 345