Dead Load Calculation:- Assuming AC sheeting load = 200N/ m*m =.2Kn/m*m Here 1.56m Purlin interval So load on intermediate purlin = .2X1.56 = 3.12 kN/m End purlin load = 3.12/2 = 1.56 kN/m Side Sheeting load on columns Assuming Sheeting load = .2kN/m*m Self weight of runner for purlin =.450 kN/m*m
Total load = .2 + .45 = .65 kN/m*m
Load per column:
One end column = 6.6/2 =3.3X.650= 2.145 kN/m*m Other end column = 5.6/2 = 2.80X 0.650= 1.80 kN/m One end side setting column =12.2/2 +3.3 =9.4 X .650 =6.1 kN/ m*m Other end side setting column =5.6/2 +12.2/2 = 8.9X.650= 5.785 kN/m Intermediate column = 12.2X .650 = 7.93 kN/m*m
Gable Sheeting Load:
14.5/2 X 0.650 = 4.7125kN/m*m for end 14.5 X .650 = 9.425 kN/m*m for intermediate column of side gable Live Load := For intermediate purlin We assumed .725 kN/m*m So intermediate purlin load = .725X1.56 = 1.131kN/m
Wind load calculation:-
Industrial Shed Wind load calculation; For roof As per IS 875 part 3 Vb= basic wind speed of Howrah as per IS 875 part 3 = 50m/s Wind load F on a roof truss by static wind method and given by: F= ( Cpe –Cpi) X AX Pd Where Cpe&Cpi are force co-efficient for exterior and interior of the structure. Assuming the permeability of the structure (opening) between ( 5- 20 %) of the wall area. Cpi=(+-).5, (+-).2 External press are coefficient for say tooth roofs Multi span structure F= ( Cpe –Cpi) Pd= K1 k2 K3 Vb K1= Risk co-efficient =1.08 ( Asper IS 875 part 3 Important building Table 1) K2 = Terrain height, structure size factor K3 = Topoghraphy factor K2 = terrain category 4 Class of structure C K2 = 1.03 ( As per IS 875 part 3 Table 2) K3 = 1 Vz = K1 K2 K3 Vb = 1.08X 1.03X1.0X50 = 55.62 m/s Pd = 0.6Vz*Vz = .6x55.62X55.62 = 1856.15N/m*m Wind from wind ward (-Z) = 1856.15 N/m*m F = (Cpe-Cpi)XAXPd = (.6+.5)XAX1.86 =2.046 A ( 7.41, 3.70) Wind from Leeward = (-.7-.5) XAX1.86 = -2.232 A ( -3.48, -1.84)
Wind from (+Z)
Wind ward = ( -.5-.5) X A X 1.86 = -1.86 A ( -2.90, -1.45) Lee ward = ( -.6 -.5)XAX1.86 = - 2.046A (- 7.36, -3.68) Wind from (-X, +X) (-.8- .5) AX1.86 = -2.418 A (-3.77, -1.88) Here H = 15 m B = 29 m L = 97 m So H/B = 15/29 = .51 L/B = 97/29 = 3.34 Case 1: Table 4 IS 875 part 3 (+Z) , (- Z) Gable Side ( Front) (.7 + .5) X AX 1.86 = 2.232 A ( 32.364, 16.182) Opposite Gable Side (Rear) = (-.1-.5)X AX 1.86 = -1.116A ( -16.182,-8.09) Side face (-0.5-0.5)xAx1.80 = -1.8A (-22.692, -5.208) Side face (0.7+0.5)xAx1.80 =2.32 A (27.5, 6.25) Opposite (far) side (-0.25-0.5)xAx1.8 = -1.395A = -3.908(1st column) = -12.415(2nd column) = -17.019(intermediate column) = -4.6075(far side) Gable side (-0.6-0.5)xAx1.80 =-0.246A (-29.667, -14.833) Gantry load calculation:-
Crane capacity= 40T
Assumed value of wheel base= 4m C/C Self weight of crane girder excluding trolley= 40T Self weight of crab or trolley= 10T Impact 25% due to moment Maximum moment due to surge= 5T
Load on single wheel due to self weight= 10T
Load on single wheel due to crane with trolley load= 20T Self weight of crab on single wheel= 5T Total load on single wheel= 35T With impact load on single wheel= 1.25x35= 44T