Sunteți pe pagina 1din 1770

B ENGINE

EC
SECTION
ENGINE CONTROL SYSTEM C

E
CONTENTS
KA24DE Fail-safe Chart ........................................................ 73 F
Basic Inspection ..................................................... 74
INDEX FOR DTC ...................................................... 18 Symptom Matrix Chart ............................................ 84
Alphabetical Index .................................................. 18 Engine Control Component Parts Location ............ 88 G
DTC No. Index ....................................................... 20 Circuit Diagram ....................................................... 90
PRECAUTIONS ........................................................ 23 ECM Harness Connector Terminal Layout ............. 91
Precautions for Supplemental Restraint System ECM Terminals and Reference Value ..................... 91
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN- H
CONSULT-II Function ............................................. 99
SIONER” ................................................................ 23 Generic Scan Tool (GST) ..................................... 110
Precautions for On Board Diagnostic (OBD) System CONSULT-II Reference Value in Data Monitor Mode
of Engine and A/T .................................................. 23 . 112 I
Engine Fuel & Emission Control System ............... 24 Major Sensor Reference Graph in Data Monitor
Precautions ............................................................ 25 Mode ..................................................................... 114
Wiring Diagrams and Trouble Diagnosis ................ 26 TROUBLE DIAGNOSIS - SPECIFICATION VALUE. 116 J
PREPARATION ......................................................... 27 Description ............................................................ 116
Special Service Tools ............................................. 27 Testing Condition .................................................. 116
Commercial Service Tools ...................................... 27 Inspection Procedure ............................................ 116
ENGINE CONTROL SYSTEM .................................. 29 K
Diagnostic Procedure ........................................... 117
System Diagram ..................................................... 29 TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
Vacuum Hose Drawing ........................................... 30 DENT ....................................................................... 120
System Chart ......................................................... 31 Description ............................................................ 120 L
Multiport Fuel Injection (MFI) System .................... 31 Diagnostic Procedure ........................................... 120
Distributor Ignition (DI) System .............................. 33 POWER SUPPLY AND GROUND CIRCUIT ........... 121
Air Conditioning Cut Control ................................... 34 Wiring Diagram ..................................................... 121 M
Fuel Cut Control (at No Load and High Engine Diagnostic Procedure ........................................... 122
Speed) .................................................................... 34 Ground Inspection ................................................ 127
Fast Idle Cam (FIC) ................................................ 35 DTC P0031, P0032 HO2S1 HEATER ..................... 128
BASIC SERVICE PROCEDURE .............................. 36 Description ............................................................ 128
Idle Speed/Ignition Timing/Idle Mixture Ratio CONSULT-II Reference Value in Data Monitor Mode
Adjustment ............................................................. 36 . 128
Fuel Pressure Check .............................................. 46 On Board Diagnosis Logic .................................... 128
Fuel Pressure Regulator Check ............................. 48 DTC Confirmation Procedure ............................... 129
ON BOARD DIAGNOSTIC (OBD) SYSTEM ............ 49 Wiring Diagram ..................................................... 130
Introduction ............................................................ 49 Diagnostic Procedure ........................................... 131
Two Trip Detection Logic ........................................ 49 Removal and Installation ...................................... 132
Emission-related Diagnostic Information ................ 50 DTC P0037, P0038 HO2S2 HEATER ..................... 133
Malfunction Indicator Lamp (MIL) ........................... 62 Description ............................................................ 133
OBD System Operation Chart ................................ 63 CONSULT-II Reference Value in Data Monitor Mode
TROUBLE DIAGNOSIS ............................................ 68 . 133
Trouble Diagnosis Introduction ............................... 68 On Board Diagnosis Logic .................................... 133
DTC Inspection Priority Chart ................................ 72

EC-1
DTC Confirmation Procedure ............................... 134 Diagnostic Procedure ............................................ 180
Wiring Diagram ..................................................... 135 Component Inspection .......................................... 181
Diagnostic Procedure ........................................... 136 DTC P0127 IAT SENSOR ........................................ 183
Removal and Installation ...................................... 138 Component Description ........................................ 183
DTC P0101 MAF SENSOR ..................................... 139 On Board Diagnosis Logic .................................... 183
Component Description ........................................ 139 DTC Confirmation Procedure ................................ 184
CONSULT-II Reference Value in Data Monitor Mode Wiring Diagram ..................................................... 185
. 139 Diagnostic Procedure ............................................ 186
On Board Diagnosis Logic .................................... 139 Component Inspection .......................................... 187
DTC Confirmation Procedure ............................... 140 DTC P0128 THERMOSTAT FUNCTION ................. 189
Overall Function Check ........................................ 141 On Board Diagnosis Logic .................................... 189
Wiring Diagram ..................................................... 142 DTC Confirmation Procedure ................................ 189
Diagnostic Procedure ........................................... 143 Diagnostic Procedure ............................................ 189
DTC P0102, P0103 MAF SENSOR ......................... 146 DTC P0132 HO2S1 ................................................. 191
Component Description ........................................ 146 Component Description ........................................ 191
CONSULT-II Reference Value in Data Monitor Mode CONSULT-II Reference Value in Data Monitor Mode
. 146 .191
On Board Diagnosis Logic .................................... 146 On Board Diagnosis Logic .................................... 191
DTC Confirmation Procedure ............................... 147 DTC Confirmation Procedure ................................ 192
Wiring Diagram ..................................................... 148 Wiring Diagram ..................................................... 193
Diagnostic Procedure ........................................... 149 Diagnostic Procedure ............................................ 194
DTC P0112, P0113 IAT SENSOR ........................... 152 Component Inspection .......................................... 196
Component Description ........................................ 152 Removal and Installation ....................................... 197
On Board Diagnosis Logic .................................... 152 DTC P0133 HO2S1 ................................................. 198
DTC Confirmation Procedure ............................... 153 Component Description ........................................ 198
Wiring Diagram ..................................................... 154 CONSULT-II Reference Value in Data Monitor Mode
Diagnostic Procedure ........................................... 155 .198
DTC P0117, P0118 ECT SENSOR .......................... 157 On Board Diagnosis Logic .................................... 198
Component Description ........................................ 157 DTC Confirmation Procedure ................................ 199
CONSULT-II Reference Value in Data Monitor Mode Overall Function Check ......................................... 200
. 157 Wiring Diagram ..................................................... 201
On Board Diagnosis Logic .................................... 157 Diagnostic Procedure ............................................ 202
DTC Confirmation Procedure ............................... 158 Component Inspection .......................................... 205
Wiring Diagram ..................................................... 159 Removal and Installation ....................................... 207
Diagnostic Procedure ........................................... 160 DTC P0134 HO2S1 ................................................. 208
Component Inspection .......................................... 161 Component Description ........................................ 208
DTC P0121 TP SENSOR ........................................ 162 CONSULT-II Reference Value in Data Monitor Mode
Component Description ........................................ 162 .208
CONSULT-II Reference Value in Data Monitor Mode On Board Diagnosis Logic .................................... 208
. 162 DTC Confirmation Procedure ................................ 209
On Board Diagnosis Logic .................................... 163 Overall Function Check ......................................... 210
DTC Confirmation Procedure ............................... 163 Wiring Diagram ..................................................... 211
Wiring Diagram ..................................................... 165 Diagnostic Procedure ............................................ 212
Diagnostic Procedure ........................................... 166 Component Inspection .......................................... 213
Component Inspection .......................................... 169 Removal and Installation ....................................... 214
DTC P0122, P0123 TP SENSOR ............................ 171 DTC P0138 HO2S2 ................................................. 215
Component Description ........................................ 171 Component Description ........................................ 215
CONSULT-II Reference Value in Data Monitor Mode CONSULT-II Reference Value in Data Monitor Mode
. 171 .215
On Board Diagnosis Logic .................................... 171 On Board Diagnosis Logic .................................... 215
DTC Confirmation Procedure ............................... 172 DTC Confirmation Procedure ................................ 216
Wiring Diagram ..................................................... 173 Wiring Diagram ..................................................... 217
Diagnostic Procedure ........................................... 174 Diagnostic Procedure ............................................ 218
Component Inspection .......................................... 175 Component Inspection .......................................... 219
DTC P0125 ECT SENSOR ...................................... 177 Removal and Installation ....................................... 221
Component Description ........................................ 177 DTC P0139 HO2S2 ................................................. 222
On Board Diagnosis Logic .................................... 177 Component Description ........................................ 222
DTC Confirmation Procedure ............................... 178 CONSULT-II Reference Value in Data Monitor Mode
Wiring Diagram ..................................................... 179 .222

EC-2
On Board Diagnosis Logic ................................... 222 CONSULT-II Reference Value in Data Monitor Mode
DTC Confirmation Procedure ............................... 223 . 269 A
Overall Function Check ........................................ 223 On Board Diagnosis Logic .................................... 269
Wiring Diagram .................................................... 225 DTC Confirmation Procedure ............................... 269
Diagnostic Procedure ........................................... 226 Wiring Diagram ..................................................... 271 EC
Component Inspection ......................................... 228 Diagnostic Procedure ........................................... 272
Removal and Installation ...................................... 230 Component Inspection .......................................... 274
DTC P0171 FUEL INJECTION SYSTEM FUNCTION. 231 DTC P0340 CMP SENSOR ..................................... 275
On Board Diagnosis Logic ................................... 231 Component Description ........................................ 275 C
DTC Confirmation Procedure ............................... 231 CONSULT-II Reference Value in Data Monitor Mode
Wiring Diagram .................................................... 233 . 275
Diagnostic Procedure ........................................... 234 On Board Diagnosis Logic .................................... 275 D
Component Inspection ......................................... 237 DTC Confirmation Procedure ............................... 276
DTC P0172 FUEL INJECTION SYSTEM FUNCTION. 238 Wiring Diagram ..................................................... 277
On Board Diagnosis Logic ................................... 238 Diagnostic Procedure ........................................... 279 E
DTC Confirmation Procedure ............................... 238 Component Inspection .......................................... 281
Wiring Diagram .................................................... 240 Removal and Installation ...................................... 281
Diagnostic Procedure ........................................... 241 DTC P0400 EGR FUNCTION ................................. 282
Component Inspection ......................................... 243 Description ............................................................ 282 F
DTC P0181 FTT SENSOR ...................................... 244 CONSULT-II Reference Value in Data Monitor Mode
Component Description ........................................ 244 . 283
On Board Diagnosis Logic ................................... 244 On Board Diagnosis Logic .................................... 284 G
DTC Confirmation Procedure ............................... 244 DTC Confirmation Procedure ............................... 284
Wiring Diagram .................................................... 246 Overall Function Check ........................................ 286
Diagnostic Procedure ........................................... 247 Wiring Diagram ..................................................... 287 H
Component Inspection ......................................... 248 Diagnostic Procedure ........................................... 288
Removal and Installation ...................................... 248 Component Inspection .......................................... 291
DTC P0182, P0183 FTT SENSOR ......................... 249 Removal and Installation ...................................... 292
I
Component Description ........................................ 249 DTC P0402 EGRC-BPT VALVE FUNCTION .......... 293
On Board Diagnosis Logic ................................... 249 Description ............................................................ 293
DTC Confirmation Procedure ............................... 249 On Board Diagnosis Logic .................................... 293
Wiring Diagram .................................................... 250 DTC Confirmation Procedure ............................... 294 J
Diagnostic Procedure ........................................... 251 Overall Function Check ........................................ 295
Component inspection ......................................... 252 Diagnostic Procedure ........................................... 296
Removal and Installation ...................................... 252 Component Inspection .......................................... 297 K
DTC P0217 COOLANT OVERTEMPERATURE DTC P0405, P0406 EGRT SENSOR ...................... 299
ENRICHMENT PROTECTION ................................ 253 Component Description ........................................ 299
On Board Diagnosis Logic ................................... 253 On Board Diagnosis Logic .................................... 299 L
Overall Function Check ........................................ 253 DTC Confirmation Procedure ............................... 300
Diagnostic Procedure ........................................... 254 Overall Function Check ........................................ 301
Main 11 Causes of Overheating ........................... 255 Wiring Diagram ..................................................... 302
Component Inspection ......................................... 256 Diagnostic Procedure ........................................... 303 M
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, Component Inspection .......................................... 304
MULTIPLE CYLINDER MISFIRE ............................ 258 Removal and Installation ...................................... 305
On Board Diagnosis Logic ................................... 258 DTC P0420 THREE WAY CATALYST FUNCTION . 306
DTC Confirmation Procedure ............................... 259 On Board Diagnosis Logic .................................... 306
Diagnostic Procedure ........................................... 259 DTC Confirmation Procedure ............................... 306
Component Inspection ......................................... 263 Overall Function Check ........................................ 307
Removal and Installation ...................................... 264 Diagnostic Procedure ........................................... 308
DTC P0327, P0328 KS ........................................... 265 DTC P0441 EVAP CONTROL SYSTEM ................. 311
Component Description ........................................ 265 System Description ............................................... 311
On Board Diagnosis Logic ................................... 265 On Board Diagnosis Logic .................................... 311
DTC Confirmation Procedure ............................... 265 DTC Confirmation Procedure ............................... 312
Wiring Diagram .................................................... 266 Overall Function Check ........................................ 312
Diagnostic Procedure ........................................... 267 Diagnostic Procedure ........................................... 313
Component Inspection ......................................... 268 DTC P0442 EVAP CONTROL SYSTEM ................. 320
Removal and Installation ...................................... 268 On Board Diagnosis Logic .................................... 320
DTC P0335 CKP SENSOR (OBD) ......................... 269 DTC Confirmation Procedure ............................... 321
Component Description ........................................ 269 Diagnostic Procedure ........................................... 323

EC-3
DTC P0444, P0445 EVAP CANISTER PURGE VOL- DTC Confirmation Procedure ................................ 389
UME CONTROL SOLENOID VALVE ...................... 332 Wiring Diagram ..................................................... 390
Description ............................................................ 332 Diagnostic Procedure ............................................ 391
CONSULT-II Reference Value in Data Monitor Mode Removal and Installation ....................................... 392
. 332 DTC P0500 VSS ...................................................... 393
On Board Diagnosis Logic .................................... 333 Component Description ........................................ 393
DTC Confirmation Procedure ............................... 333 On Board Diagnosis Logic .................................... 393
Wiring Diagram ..................................................... 334 DTC Confirmation Procedure ................................ 393
Diagnostic Procedure ........................................... 336 Overall Function Check ......................................... 394
DTC P0447 EVAP CANISTER VENT CONTROL Wiring Diagram ..................................................... 395
VALVE ..................................................................... 338 Diagnostic Procedure ............................................ 396
Component Description ........................................ 338 DTC P0505 ISC SYSTEM ....................................... 398
CONSULT-II Reference Value in Data Monitor Mode Description ............................................................ 398
. 338 CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic .................................... 338 .398
DTC Confirmation Procedure ............................... 338 On Board Diagnosis Logic .................................... 399
Wiring Diagram ..................................................... 339 DTC Confirmation Procedure ................................ 399
Diagnostic Procedure ........................................... 340 Wiring Diagram ..................................................... 400
DTC P0452 EVAP CONTROL SYSTEM PRESSURE Diagnostic Procedure ............................................ 401
SENSOR .................................................................. 344 DTC P0506 ISC SYSTEM ....................................... 403
Component Description ........................................ 344 Description ............................................................ 403
CONSULT-II Reference Value in Data Monitor Mode CONSULT-II Reference Value in Data Monitor Mode
. 344 .403
On Board Diagnosis Logic .................................... 344 On Board Diagnosis Logic .................................... 403
DTC Confirmation Procedure ............................... 345 DTC Confirmation Procedure ................................ 404
Wiring Diagram ..................................................... 346 Wiring Diagram ..................................................... 405
Diagnostic Procedure ........................................... 347 Diagnostic Procedure ............................................ 406
DTC P0453 EVAP CONTROL SYSTEM PRESSURE DTC P0507 ISC SYSTEM ....................................... 408
SENSOR .................................................................. 351 Description ............................................................ 408
Component Description ........................................ 351 CONSULT-II Reference Value in Data Monitor Mode
CONSULT-II Reference Value in Data Monitor Mode .408
. 351 On Board Diagnosis Logic .................................... 409
On Board Diagnosis Logic .................................... 351 DTC Confirmation Procedure ................................ 409
DTC Confirmation Procedure ............................... 352 Wiring Diagram ..................................................... 410
Wiring Diagram ..................................................... 353 Diagnostic Procedure ............................................ 411
Diagnostic Procedure ........................................... 354 DTC P0510 CTP SWITCH ....................................... 413
DTC P0455 EVAP CONTROL SYSTEM ................. 361 Component Description ........................................ 413
On Board Diagnosis Logic .................................... 361 On Board Diagnosis Logic .................................... 413
DTC Confirmation Procedure ............................... 362 DTC Confirmation Procedure ................................ 413
Diagnostic Procedure ........................................... 363 Overall Function Check ......................................... 414
DTC P0456 EVAP CONTROL SYSTEM ................. 372 Wiring Diagram ..................................................... 415
On Board Diagnosis Logic .................................... 372 Diagnostic Procedure ............................................ 416
DTC Confirmation Procedure ............................... 373 DTC P0605 ECM ..................................................... 420
Overall Function Check ........................................ 374 Component Description ........................................ 420
Diagnostic Procedure ........................................... 375 On Board Diagnosis Logic .................................... 420
DTC P0460 FUEL LEVEL SENSOR ....................... 383 DTC Confirmation Procedure ................................ 420
Component Description ........................................ 383 Diagnostic Procedure ............................................ 421
On Board Diagnostic Logic ................................... 383 DTC P1143 HO2S1 .................................................. 422
DTC Confirmation Procedure ............................... 383 Component Description ........................................ 422
Wiring Diagram ..................................................... 384 CONSULT-II Reference Value in Data Monitor Mode
Diagnostic Procedure ........................................... 385 .422
Removal and Installation ...................................... 386 On Board Diagnosis Logic .................................... 422
DTC P0461 FUEL LEVEL SENSOR ....................... 387 DTC Confirmation Procedure ................................ 423
Component Description ........................................ 387 Overall Function Check ......................................... 423
On Board Diagnostic Logic ................................... 387 Diagnostic Procedure ............................................ 424
Overall Function Check ........................................ 387 Removal and Installation ....................................... 426
DTC P0462, P0463 FUEL LEVEL SENSOR .......... 389 DTC P1144 HO2S1 .................................................. 427
Component Description ........................................ 389 Component Description ........................................ 427
On Board Diagnostic Logic ................................... 389 CONSULT-II Reference Value in Data Monitor Mode

EC-4
. 427 DTC P1442 EVAP CONTROL SYSTEM ................. 472
On Board Diagnosis Logic ................................... 427 On Board Diagnosis Logic .................................... 472 A
DTC Confirmation Procedure ............................... 428 DTC Confirmation Procedure ............................... 473
Overall Function Check ........................................ 428 Diagnostic Procedure ........................................... 473
Diagnostic Procedure ........................................... 429 DTC P1444 EVAP CANISTER PURGE VOLUME EC
Removal and Installation ...................................... 431 CONTROL SOLENOID VALVE ............................... 474
DTC P1146 HO2S2 ................................................. 432 Description ............................................................ 474
Component Description ........................................ 432 CONSULT-II Reference Value in Data Monitor Mode
CONSULT-II Reference Value in Data Monitor Mode . 474 C
. 432 On Board Diagnosis Logic .................................... 475
On Board Diagnosis Logic ................................... 432 DTC Confirmation Procedure ............................... 475
DTC Confirmation Procedure ............................... 433 Wiring Diagram ..................................................... 476 D
Overall Function Check ........................................ 433 Diagnostic Procedure ........................................... 478
Wiring Diagram .................................................... 435 DTC P1446 EVAP CANISTER VENT CONTROL
Diagnostic Procedure ........................................... 436 VALVE ..................................................................... 483 E
Removal and Installation ...................................... 438 Component Description ........................................ 483
DTC P1147 HO2S2 ................................................. 439 CONSULT-II Reference Value in Data Monitor Mode
Component Description ........................................ 439 . 483
CONSULT-II Reference Value in Data Monitor Mode On Board Diagnosis Logic .................................... 483 F
. 439 DTC Confirmation Procedure ............................... 483
On Board Diagnosis Logic ................................... 439 Diagnostic Procedure ........................................... 484
DTC Confirmation Procedure ............................... 440 DTC P1448 EVAP CANISTER VENT CONTROL G
Overall Function Check ........................................ 440 VALVE ..................................................................... 487
Wiring Diagram .................................................... 442 Component Description ........................................ 487
Diagnostic Procedure ........................................... 443 CONSULT-II Reference Value in Data Monitor Mode H
Removal and Installation ...................................... 445 . 487
DTC P1148 CLOSED LOOP CONTROL ................ 446 On Board Diagnosis Logic .................................... 487
On Board Diagnosis Logic ................................... 446 DTC Confirmation Procedure ............................... 488
I
DTC Confirmation Procedure ............................... 446 Overall Function Check ........................................ 489
Overall Function Check ........................................ 447 Diagnostic Procedure ........................................... 489
Diagnostic Procedure ........................................... 447 DTC P1456 EVAP CONTROL SYSTEM ................. 493
DTC P1217 ENGINE OVER TEMPERATURE ....... 448 On Board Diagnosis Logic .................................... 493 J
On Board Diagnosis Logic ................................... 448 DTC Confirmation Procedure ............................... 494
Overall Function Check ........................................ 448 Overall Function Check ........................................ 495
Diagnostic Procedure ........................................... 449 Diagnostic Procedure ........................................... 496 K
Main 11 Causes of Overheating ........................... 450 DTC P1464 FUEL LEVEL SENSOR ....................... 504
DTC P1336 CKP SENSOR (OBD) ......................... 452 Component Description ........................................ 504
Component Description ........................................ 452 On Board Diagnostic Logic ................................... 504 L
On Board Diagnosis Logic ................................... 452 DTC Confirmation Procedure ............................... 504
DTC Confirmation Procedure ............................... 452 Wiring Diagram ..................................................... 505
Wiring Diagram .................................................... 453 Diagnostic Procedure ........................................... 506
Diagnostic Procedure ........................................... 454 Removal and Installation ...................................... 506 M
DTC P1400 EGRC-SOLENOID VALVE .................. 457 DTC P1490 VACUUM CUT VALVE BYPASS VALVE. 507
Component Description ........................................ 457 Description ............................................................ 507
CONSULT-II Reference Value in Data Monitor Mode CONSULT-II Reference Value in Data Monitor Mode
. 457 . 507
On Board Diagnosis Logic ................................... 457 On Board Diagnosis Logic .................................... 507
DTC Confirmation Procedure ............................... 457 DTC Confirmation Procedure ............................... 508
Overall Function Check ........................................ 458 Wiring Diagram ..................................................... 509
Wiring Diagram .................................................... 459 Diagnostic Procedure ........................................... 510
Diagnostic Procedure ........................................... 460 DTC P1491 VACUUM CUT VALVE BYPASS VALVE. 513
DTC P1402 EGR FUNCTION ................................. 463 Description ............................................................ 513
Description ........................................................... 463 CONSULT-II Reference Value in Data Monitor Mode
CONSULT-II Reference Value in Data Monitor Mode . 513
. 464 On Board Diagnosis Logic .................................... 514
On Board Diagnosis Logic ................................... 465 DTC Confirmation Procedure ............................... 514
DTC Confirmation Procedure ............................... 465 Overall Function Check ........................................ 515
Wiring Diagram .................................................... 467 Wiring Diagram ..................................................... 516
Diagnostic Procedure ........................................... 468 Diagnostic Procedure ........................................... 517

EC-5
DTC P1706 PNP SWITCH ...................................... 523 Diagnostic Procedure ............................................ 562
Component Description ........................................ 523 Removal and Installation ....................................... 563
CONSULT-II Reference Value in Data Monitor Mode IACV-FICD SOLENOID VALVE ............................... 564
. 523 Component Description ........................................ 564
On Board Diagnosis Logic .................................... 523 Wiring Diagram ..................................................... 565
DTC Confirmation Procedure ............................... 524 Diagnostic Procedure ............................................ 566
Overall Function Check ........................................ 524 DATA LINK CONNECTOR ...................................... 569
Wiring Diagram ..................................................... 525 Wiring Diagram ..................................................... 569
Diagnostic Procedure For M/T Models ................. 526 EVAPORATIVE EMISSION SYSTEM ..................... 570
Diagnostic Procedure For A/T Models .................. 527 Description ............................................................ 570
DTC P1775 TCC SOLENOID VALVE ..................... 530 Component Inspection .......................................... 573
System Description ............................................... 530 How To Detect Fuel Vapor Leakage ..................... 574
CONSULT-II Reference Value in Data Monitor Mode ON BOARD REFUELING VAPOR RECOVERY
. 530 (ORVR) ....................................................................576
On Board Diagnosis Logic .................................... 530 System Description ............................................... 576
DTC Confirmation Procedure ............................... 530 Diagnostic Procedure ............................................ 577
Wiring Diagram ..................................................... 531 POSITIVE CRANKCASE VENTILATION ................ 586
Diagnostic Procedure ........................................... 532 Description ............................................................ 586
Removal and Installation ...................................... 533 Inspection .............................................................. 586
DTC P1776 TCC SOLENOID VALVE ..................... 534 SERVICE DATA AND SPECIFICATIONS (SDS) .... 588
System Description ............................................... 534 Fuel Pressure Regulator ....................................... 588
CONSULT-II Reference Value in Data Monitor Mode Idle Speed and Ignition Timing .............................. 588
. 534 Ignition Coil ...........................................................588
On Board Diagnosis Logic .................................... 534 Mass Air Flow Sensor ........................................... 588
DTC Confirmation Procedure ............................... 534 Engine Coolant Temperature Sensor .................... 588
Diagnostic Procedure ........................................... 536 EGR Temperature Sensor ..................................... 588
Removal and Installation ...................................... 537 Fuel Pump ............................................................. 588
IGNITION SIGNAL .................................................. 538 IACV-AAC Valve ................................................... 589
Component Description ........................................ 538 Injector .................................................................. 589
CONSULT-II Reference Value in Data Monitor Mode Resistor ................................................................. 589
. 538 Throttle Position Sensor ........................................ 589
Wiring Diagram ..................................................... 539 Heated Oxygen Sensor 1 Heater .......................... 589
Diagnostic Procedure ........................................... 540 Calculated Load Value .......................................... 589
Removal and Installation ...................................... 544 Intake Air Temperature Sensor ............................. 589
INJECTOR CIRCUIT ............................................... 545 Heated Oxygen Sensor 2 Heater .......................... 589
Component Description ........................................ 545 Crankshaft Position Sensor (OBD) ....................... 589
CONSULT-II Reference Value in Data Monitor Mode Fuel Tank Temperature Sensor ............................. 589
. 545
Wiring Diagram ..................................................... 546 VG33E
Diagnostic Procedure ........................................... 548
Removal and Installation ...................................... 549 INDEX FOR DTC ..................................................... 590
START SIGNAL ...................................................... 550 Alphabetical Index ................................................. 590
CONSULT-II Reference Value in Data Monitor Mode DTC No. Index ...................................................... 593
. 550 PRECAUTIONS ....................................................... 596
Wiring Diagram ..................................................... 551 Precautions for Supplemental Restraint System
Diagnostic Procedure ........................................... 552 (SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
FUEL PUMP CIRCUIT ............................................ 554 SIONER” ............................................................... 596
Description ............................................................ 554 On Board Diagnostic (OBD) System of Engine and
CONSULT-II Reference Value in Data Monitor Mode A/T ........................................................................ 596
. 554 Precautions ........................................................... 597
Wiring Diagram ..................................................... 555 Wiring Diagrams and Trouble Diagnosis ............... 600
Diagnostic Procedure ........................................... 556 PREPARATION ....................................................... 601
Removal and Installation ...................................... 559 Special Service Tools ............................................ 601
POWER STEERING OIL PRESSURE SWITCH ..... 560 Commercial Service Tools .................................... 602
Component Description ........................................ 560 ENGINE CONTROL SYSTEM ................................. 603
CONSULT-II Reference Value in Data Monitor Mode System Diagram ................................................... 603
. 560 Vacuum Hose Drawing ......................................... 604
Wiring Diagram ..................................................... 561 System Chart ........................................................ 605
Multiport Fuel Injection (MFI) System ................... 605

EC-6
Distributor Ignition (DI) System ............................ 607 On Board Diagnosis Logic .................................... 719
Air Conditioner Cut Control .................................. 608 DTC Confirmation Procedure ............................... 719 A
Fuel Cut Control (at No Load and High Engine Wiring Diagram ..................................................... 721
Speed) .................................................................. 608 Diagnostic Procedure ........................................... 724
BASIC SERVICE PROCEDURE ............................ 610 Component Inspection .......................................... 726 EC
Idle Speed/Ignition Timing/Idle Mixture Ratio Removal and Installation ...................................... 726
Adjustment ........................................................... 610 DTC P0101 MAF SENSOR ..................................... 727
Fast Idle Cam (FIC) Inspection and Adjustment . 621 Component Description ........................................ 727
Fuel Pressure Check ............................................ 622 CONSULT-II Reference Value in Data Monitor Mode C
Fuel Pressure Regulator Check ........................... 623 . 727
ON BOARD DIAGNOSTIC (OBD) SYSTEM .......... 625 On Board Diagnosis Logic .................................... 727
Introduction .......................................................... 625 DTC Confirmation Procedure ............................... 727 D
Two Trip Detection Logic ...................................... 625 Overall Function Check ........................................ 729
Emission-related Diagnostic Information .............. 626 Wiring Diagram ..................................................... 730
Malfunction Indicator Lamp (MIL) ......................... 640 Diagnostic Procedure ........................................... 731 E
OBD System Operation Chart .............................. 640 Component Inspection .......................................... 733
TROUBLE DIAGNOSIS .......................................... 646 DTC P0102, P0103 MAF SENSOR ........................ 735
Trouble Diagnosis Introduction ............................. 646 Component Description ........................................ 735
DTC Inspection Priority Chart .............................. 651 CONSULT-II Reference Value in Data Monitor Mode F
Fail-safe Chart ...................................................... 652 . 735
Basic Inspection ................................................... 652 On Board Diagnosis Logic .................................... 735
Symptom Matrix Chart ......................................... 665 DTC Confirmation Procedure ............................... 735 G
Engine Control Component Parts Location .......... 669 Wiring Diagram ..................................................... 737
Circuit Diagram .................................................... 672 Diagnostic Procedure ........................................... 738
ECM Harness Connector Terminal Layout ........... 673 Component Inspection .......................................... 740 H
ECM Terminals and Reference Value .................. 673 DTC P0112, P0113 IAT SENSOR ........................... 742
CONSULT-II Function .......................................... 681 Component Description ........................................ 742
Generic Scan Tool (GST) Function ...................... 692 On Board Diagnosis Logic .................................... 742
I
CONSULT-II Reference Value in Data Monitor Mode DTC Confirmation Procedure ............................... 742
. 694 Wiring Diagram ..................................................... 744
Major Sensor Reference Graph in Data Monitor Diagnostic Procedure ........................................... 745
Mode .................................................................... 696 Component Inspection .......................................... 747 J
TROUBLE DIAGNOSIS - SPECIFICATION VALUE. 699 DTC P0117, P0118 ECT SENSOR ......................... 748
Description ........................................................... 699 Component Description ........................................ 748
Testing Condition .................................................. 699 On Board Diagnosis Logic .................................... 748 K
Inspection Procedure ........................................... 699 DTC Confirmation Procedure ............................... 749
Diagnostic Procedure ........................................... 700 Wiring Diagram ..................................................... 750
TROUBLE DIAGNOSIS FOR INTERMITTENT INCI- Diagnostic Procedure ........................................... 751 L
DENT ...................................................................... 703 Component Inspection .......................................... 752
Description ........................................................... 703 Removal and Installation ...................................... 752
Diagnostic Procedure ........................................... 703 DTC P0121 TP SENSOR ........................................ 753
POWER SUPPLY AND GROUND CIRCUIT .......... 704 Component Description ........................................ 753 M
Wiring Diagram .................................................... 704 CONSULT-II Reference Value in Data Monitor Mode
Diagnostic Procedure ........................................... 705 . 753
Ground Inspection ................................................ 709 On Board Diagnosis Logic .................................... 754
DTC P0031, P0032, P0051, P0052 HO2S1 HEATER..711 DTC Confirmation Procedure ............................... 754
Description ............................................................711 Wiring Diagram ..................................................... 756
CONSULT-II Reference Value in Data Monitor Mode Diagnostic Procedure ........................................... 757
..711 Component Inspection .......................................... 761
On Board Diagnosis Logic ....................................711 DTC P0122, P0123 TP SENSOR ............................ 762
DTC Confirmation Procedure ................................711 Component Description ........................................ 762
Wiring Diagram .................................................... 713 CONSULT-II Reference Value in Data Monitor Mode
Diagnostic Procedure ........................................... 716 . 762
Component Inspection ......................................... 717 On Board Diagnosis Logic .................................... 762
Removal and Installation ...................................... 718 DTC Confirmation Procedure ............................... 763
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER. 719 Wiring Diagram ..................................................... 764
Description ........................................................... 719 Diagnostic Procedure ........................................... 765
CONSULT-II Reference Value in Data Monitor Mode Component Inspection .......................................... 769
. 719

EC-7
DTC P0125 ECT SENSOR ...................................... 770 CONSULT-II Reference Value in Data Monitor Mode
Component Description ........................................ 770 .818
On Board Diagnosis Logic .................................... 770 On Board Diagnosis Logic .................................... 818
DTC Confirmation Procedure ............................... 770 DTC Confirmation Procedure ................................ 818
Diagnostic Procedure ........................................... 771 Overall Function Check ......................................... 819
Component Inspection .......................................... 772 Wiring Diagram ..................................................... 820
Removal and Installation ...................................... 772 Diagnostic Procedure ............................................ 823
DTC P0127 IAT SENSOR ....................................... 773 Removal and Installation ....................................... 827
Component Description ........................................ 773 DTC P0171, P0174 FUEL INJECTION SYSTEM
On Board Diagnosis Logic .................................... 773 FUNCTION .............................................................. 828
DTC Confirmation Procedure ............................... 773 On Board Diagnosis Logic .................................... 828
Diagnostic Procedure ........................................... 774 DTC Confirmation Procedure ................................ 828
Component Inspection .......................................... 775 Wiring Diagram ..................................................... 830
DTC P0128 THERMOSTAT FUNCTION ................. 776 Diagnostic Procedure ............................................ 832
On Board Diagnosis Logic .................................... 776 DTC P0172, P0175 FUEL INJECTION SYSTEM
DTC Confirmation Procedure ............................... 776 FUNCTION .............................................................. 836
Diagnostic Procedure ........................................... 776 On Board Diagnosis Logic .................................... 836
Component Inspection .......................................... 777 DTC Confirmation Procedure ................................ 836
Removal and Installation ...................................... 777 Wiring Diagram ..................................................... 838
DTC P0132, P0152 HO2S1 ..................................... 778 Diagnostic Procedure ............................................ 840
Component Description ........................................ 778 DTC P0181 FTT SENSOR ...................................... 843
CONSULT-II Reference Value in Data Monitor Mode Component Description ........................................ 843
. 778 On Board Diagnosis Logic .................................... 843
On Board Diagnosis Logic .................................... 778 DTC Confirmation Procedure ................................ 843
DTC Confirmation Procedure ............................... 779 Wiring Diagram ..................................................... 845
Wiring Diagram ..................................................... 780 Diagnostic Procedure ............................................ 846
Diagnostic Procedure ........................................... 783 Removal and Installation ....................................... 847
Removal and Installation ...................................... 786 DTC P0182, P0183 FTT SENSOR .......................... 848
DTC P0133, P0153 HO2S1 ..................................... 787 Component Description ........................................ 848
Component Description ........................................ 787 On Board Diagnosis Logic .................................... 848
CONSULT-II Reference Value in Data Monitor Mode DTC Confirmation Procedure ................................ 848
. 787 Wiring Diagram ..................................................... 849
On Board Diagnosis Logic .................................... 787 Diagnostic Procedure ............................................ 850
DTC Confirmation Procedure ............................... 788 Removal and Installation ....................................... 851
Overall Function Check ........................................ 789 DTC P0217 COOLANT OVERTEMPERATURE
Wiring Diagram ..................................................... 790 ENRICHMENT PROTECTION ................................ 852
Diagnostic Procedure ........................................... 793 On Board Diagnosis Logic .................................... 852
Removal and Installation ...................................... 798 Overall Function Check ......................................... 852
DTC P0134, P0154 HO2S1 ..................................... 799 Diagnostic Procedure ............................................ 854
Component Description ........................................ 799 Main 12 Causes of Overheating ........................... 856
CONSULT-II Reference Value in Data Monitor Mode DTC P0300 - P0306 MULTIPLE CYLINDER MIS-
. 799 FIRE, NO. 1 - 6 CYLINDER MISFIRE ..................... 857
On Board Diagnosis Logic .................................... 799 On Board Diagnosis Logic .................................... 857
DTC Confirmation Procedure ............................... 800 DTC Confirmation Procedure ................................ 857
Overall Function Check ........................................ 800 Diagnostic Procedure ............................................ 858
Wiring Diagram ..................................................... 802 DTC P0327, P0328 KS ............................................ 865
Diagnostic Procedure ........................................... 805 Component Description ........................................ 865
Removal and Installation ...................................... 808 On Board Diagnosis Logic .................................... 865
DTC P0138, P0158 HO2S2 ..................................... 809 DTC Confirmation Procedure ................................ 865
Component Description ........................................ 809 Wiring Diagram ..................................................... 866
CONSULT-II Reference Value in Data Monitor Mode Diagnostic Procedure ............................................ 867
. 809 DTC P0335 CKP SENSOR (OBD) .......................... 869
On Board Diagnosis Logic .................................... 809 Component Description ........................................ 869
DTC Confirmation Procedure ............................... 809 CONSULT-II Reference Value in Data Monitor Mode
Wiring Diagram ..................................................... 811 .869
Diagnostic Procedure ........................................... 814 On Board Diagnosis Logic .................................... 869
Removal and Installation ...................................... 817 DTC Confirmation Procedure ................................ 869
DTC P0139, P0159 HO2S2 ..................................... 818 Wiring Diagram ..................................................... 871
Component Description ........................................ 818 Diagnostic Procedure ............................................ 872

EC-8
DTC P0340 CMP SENSOR .................................... 875 VALVE ..................................................................... 935
Component Description ........................................ 875 Component Description ........................................ 935 A
On Board Diagnosis Logic ................................... 875 CONSULT-II Reference Value in Data Monitor Mode
DTC Confirmation Procedure ............................... 875 . 935
Wiring Diagram .................................................... 877 On Board Diagnosis Logic .................................... 935 EC
Diagnostic Procedure ........................................... 879 DTC Confirmation Procedure ............................... 935
Removal and Installation ...................................... 881 Wiring Diagram ..................................................... 937
DTC P0400 EGR FUNCTION ................................. 882 Diagnostic Procedure ........................................... 938
Description ........................................................... 882 DTC P0452 EVAP CONTROL SYSTEM PRESSURE C
On Board Diagnosis Logic ................................... 883 SENSOR ................................................................. 941
DTC Confirmation Procedure ............................... 883 Component Description ........................................ 941
Overall Function Check ........................................ 884 CONSULT-II Reference Value in Data Monitor Mode D
Wiring Diagram .................................................... 886 . 941
Diagnostic Procedure ........................................... 887 On Board Diagnosis Logic .................................... 941
Component Inspection ......................................... 890 DTC Confirmation Procedure ............................... 941 E
Removal and Installation ...................................... 890 Wiring Diagram ..................................................... 943
DTC P0402 EGRC-BPT VALVE FUNCTION .......... 891 Diagnostic Procedure ........................................... 944
Description ........................................................... 891 DTC P0453 EVAP CONTROL SYSTEM PRESSURE
On Board Diagnosis Logic ................................... 891 SENSOR ................................................................. 947 F
DTC Confirmation Procedure ............................... 891 Component Description ........................................ 947
Overall Function Check ........................................ 893 CONSULT-II Reference Value in Data Monitor Mode
Diagnostic Procedure ........................................... 894 . 947 G
Component Inspection ......................................... 896 On Board Diagnosis Logic .................................... 947
DTC P0405, P0406 EGRT SENSOR ...................... 897 DTC Confirmation Procedure ............................... 947
Component Description ........................................ 897 Wiring Diagram ..................................................... 949 H
On Board Diagnosis Logic ................................... 897 Diagnostic Procedure ........................................... 950
DTC Confirmation Procedure ............................... 897 DTC P0455 EVAP CONTROL SYSTEM ................. 955
Overall Function Check ........................................ 898 On Board Diagnosis Logic .................................... 955
I
Wiring Diagram .................................................... 900 DTC Confirmation Procedure ............................... 956
Diagnostic Procedure ........................................... 901 Diagnostic Procedure ........................................... 957
Component Inspection ......................................... 902 DTC P0456 EVAP CONTROL SYSTEM ................. 966
Removal and Installation ...................................... 902 On Board Diagnosis Logic .................................... 966 J
DTC P0420, P0430 THREE WAY CATALYST FUNC- DTC Confirmation Procedure ............................... 967
TION ........................................................................ 903 Overall Function Check ........................................ 968
On Board Diagnosis Logic ................................... 903 Diagnostic Procedure ........................................... 969 K
DTC Confirmation Procedure ............................... 903 DTC P0460 FUEL LEVEL SENSOR ....................... 977
Overall Function Check ........................................ 904 Component Description ........................................ 977
Diagnostic Procedure ........................................... 905 On Board Diagnosis Logic .................................... 977 L
DTC P0441 EVAP CONTROL SYSTEM ................ 908 DTC Confirmation Procedure ............................... 977
System Description .............................................. 908 Wiring Diagram ..................................................... 978
On Board Diagnosis Logic ................................... 908 Diagnostic Procedure ........................................... 979
DTC Confirmation Procedure ............................... 908 Removal and Installation ...................................... 980 M
Overall Function Check ........................................ 909 DTC P0461 FUEL LEVEL SENSOR ....................... 981
Diagnostic Procedure ........................................... 910 Component Description ........................................ 981
DTC P0442 EVAP CONTROL SYSTEM ................ 916 On Board Diagnosis Logic .................................... 981
On Board Diagnosis Logic ................................... 916 Overall Function Check ........................................ 981
DTC Confirmation Procedure ............................... 917 DTC P0462, P0463 FUEL LEVEL SENSOR .......... 983
Diagnostic Procedure ........................................... 919 Component Description ........................................ 983
DTC P0444, P0445 EVAP CANISTER PURGE VOL- On Board Diagnosis Logic .................................... 983
UME CONTROL SOLENOID VALVE ..................... 928 DTC Confirmation Procedure ............................... 983
Description ........................................................... 928 Wiring Diagram ..................................................... 984
CONSULT-II Reference Value in Data Monitor Mode Diagnostic Procedure ........................................... 985
. 928 Removal and Installation ...................................... 986
On Board Diagnosis Logic ................................... 929 DTC P0500 VSS ...................................................... 987
DTC Confirmation Procedure ............................... 929 Component Description ........................................ 987
Wiring Diagram .................................................... 930 On Board Diagnosis Logic .................................... 987
Diagnostic Procedure ........................................... 932 DTC Confirmation Procedure ............................... 987
DTC P0447 EVAP CANISTER VENT CONTROL Overall Function Check ........................................ 987

EC-9
Wiring Diagram ..................................................... 989 DTC P1147, P1167 HO2S2 .................................... 1038
Diagnostic Procedure ........................................... 990 Component Description ....................................... 1038
DTC P0505 ISC SYSTEM ....................................... 992 CONSULT-II Reference Value in Data Monitor Mode
Description ............................................................ 992 1038
CONSULT-II Reference Value in Data Monitor Mode On Board Diagnosis Logic ...................................1038
. 992 DTC Confirmation Procedure ............................... 1038
On Board Diagnosis Logic .................................... 993 Overall Function Check ........................................ 1039
DTC Confirmation Procedure ............................... 993 Wiring Diagram ....................................................1040
Wiring Diagram ..................................................... 995 Diagnostic Procedure ...........................................1043
Diagnostic Procedure ........................................... 996 Removal and Installation ...................................... 1047
Removal and Installation ...................................... 998 DTC P1148, P1168 CLOSED LOOP CONTROL ...1048
DTC P0510 CLOSED TP SWITCH ......................... 999 On Board Diagnosis Logic ...................................1048
Component Description ........................................ 999 DTC Confirmation Procedure ............................... 1048
CONSULT-II Reference Value in Data Monitor Mode Overall Function Check ........................................ 1048
. 999 Diagnostic Procedure ...........................................1049
On Board Diagnosis Logic .................................... 999 DTC P1217 ENGINE OVER TEMPERATURE
DTC Confirmation Procedure ............................... 999 (OVERHEAT) .......................................................... 1050
Overall Function Check .......................................1000 On Board Diagnosis Logic ...................................1050
Wiring Diagram ....................................................1001 Overall Function Check ........................................ 1050
Diagnostic Procedure ..........................................1002 Diagnostic Procedure ...........................................1051
DTC P0600 A/T COMMUNICATION LINE .............1006 Main 12 Causes of Overheating ..........................1052
System Description ..............................................1006 DTC P1336 CKP SENSOR (OBD) ......................... 1054
On Board Diagnosis Logic ...................................1006 Component Description ....................................... 1054
DTC Confirmation Procedure ..............................1006 On Board Diagnosis Logic ...................................1054
Wiring Diagram ....................................................1007 DTC Confirmation Procedure ............................... 1054
Diagnostic Procedure ..........................................1010 Wiring Diagram ....................................................1055
DTC P0605 ECM ....................................................1012 Diagnostic Procedure ...........................................1056
Component Description .......................................1012 DTC P1400 EGRC-SOLENOID VALVE ................. 1060
On Board Diagnosis Logic ...................................1012 Component Description ....................................... 1060
DTC Confirmation Procedure ..............................1012 CONSULT-II Reference Value in Data Monitor Mode
Diagnostic Procedure ..........................................1013 1060
DTC P1143, P1163 HO2S1 ....................................1014 On Board Diagnosis Logic ...................................1060
Component Description .......................................1014 DTC Confirmation Procedure ............................... 1060
CONSULT-II Reference Value in Data Monitor Mode Wiring Diagram ....................................................1061
1014 Diagnostic Procedure ...........................................1062
On Board Diagnosis Logic ...................................1014 DTC P1402 EGR FUNCTION ................................. 1065
DTC Confirmation Procedure ..............................1015 Description ...........................................................1065
Overall Function Check .......................................1016 On Board Diagnosis Logic ...................................1066
Diagnostic Procedure ..........................................1016 DTC Confirmation Procedure ............................... 1066
Removal and Installation .....................................1019 Wiring Diagram ....................................................1069
DTC P1144, P1164 HO2S1 ....................................1020 Diagnostic Procedure ...........................................1070
Component Description .......................................1020 Component Inspection ......................................... 1072
CONSULT-II Reference Value in Data Monitor Mode DTC P1442 EVAP CONTROL SYSTEM ................ 1073
1020 On Board Diagnosis Logic ...................................1073
On Board Diagnosis Logic ...................................1020 DTC Confirmation Procedure ............................... 1074
DTC Confirmation Procedure ..............................1021 Diagnostic Procedure ...........................................1074
Overall Function Check .......................................1021 DTC P1444 EVAP CANISTER PURGE VOLUME
Diagnostic Procedure ..........................................1022 CONTROL SOLENOID VALVE .............................. 1075
Removal and Installation .....................................1026 Description ...........................................................1075
DTC P1146, P1166 HO2S2 ....................................1027 CONSULT-II Reference Value in Data Monitor Mode
Component Description .......................................1027 1075
CONSULT-II Reference Value in Data Monitor Mode On Board Diagnosis Logic ...................................1076
1027 DTC Confirmation Procedure ............................... 1076
On Board Diagnosis Logic ...................................1027 Wiring Diagram ....................................................1077
DTC Confirmation Procedure ..............................1027 Diagnostic Procedure ...........................................1079
Overall Function Check .......................................1029 DTC P1446 EVAP CANISTER VENT CONTROL
Wiring Diagram ....................................................1030 VALVE .....................................................................
1084
Diagnostic Procedure ..........................................1033 Component Description ....................................... 1084
Removal and Installation .....................................1037 CONSULT-II Reference Value in Data Monitor Mode

EC-10
1084 Wiring Diagram ....................................................1137
On Board Diagnosis Logic ..................................1084 Diagnostic Procedure ..........................................1138 A
DTC Confirmation Procedure ..............................1084 IGNITION SIGNAL .................................................1142
Wiring Diagram ...................................................1086 Component Description .......................................1142
Diagnostic Procedure ..........................................1087 Wiring Diagram ....................................................1143 EC
DTC P1448 EVAP CANISTER VENT CONTROL Diagnostic Procedure ..........................................1144
VALVE ....................................................................1090 Removal and Installation .....................................1147
Component Description .......................................1090 INJECTOR CIRCUIT ..............................................1148
CONSULT-II Reference Value in Data Monitor Mode Component Description .......................................1148 C
1090 CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic ..................................1090 1148
DTC Confirmation Procedure ..............................1090 Wiring Diagram ....................................................1149 D
Overall Function Check .......................................1092 Diagnostic Procedure ..........................................1150
Wiring Diagram ...................................................1093 Removal and Installation .....................................1153
Diagnostic Procedure ..........................................1094 START SIGNAL .....................................................1154 E
DTC P1456 EVAP CONTROL SYSTEM ...............1098 CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic ..................................1098 1154
DTC Confirmation Procedure ..............................1099 Wiring Diagram ....................................................1155
Overall Function Check .......................................1100 Diagnostic Procedure ..........................................1156 F
Diagnostic Procedure ..........................................1100 FUEL PUMP CIRCUIT ...........................................1158
DTC P1464 FUEL LEVEL SENSOR .....................1108 Description ...........................................................1158
Component Description .......................................1108 CONSULT-II Reference Value in Data Monitor Mode G
On Board Diagnosis Logic ..................................1108 1158
DTC Confirmation Procedure ..............................1108 Wiring Diagram ....................................................1159
Wiring Diagram ...................................................1109 Diagnostic Procedure ..........................................1160 H
Diagnostic Procedure ..........................................1110 Removal and Installation .....................................1162
Removal and Installation .....................................1110 POWER STEERING OIL PRESSURE SWITCH ....1163
DTC P1490 VACUUM CUT VALVE BYPASS VALVE1111 Component Description .......................................1163
I
Description ..........................................................1111 CONSULT-II Reference Value in Data Monitor Mode
CONSULT-II Reference Value in Data Monitor Mode 1163
1111 Wiring Diagram ....................................................1164
On Board Diagnosis Logic ..................................1111 Diagnostic Procedure ..........................................1165 J
DTC Confirmation Procedure ..............................1111 IACV-FICD SOLENOID VALVE .............................1167
Wiring Diagram ...................................................1113 Component Description .......................................1167
Diagnostic Procedure ..........................................1114 Wiring Diagram ....................................................1168 K
DTC P1491 VACUUM CUT VALVE BYPASS VALVE1117 Diagnostic Procedure ..........................................1169
Description ..........................................................1117 MIL AND DATA LINK CONNECTOR .....................1172
CONSULT-II Reference Value in Data Monitor Mode Wiring Diagram ....................................................1172 L
1117 EVAPORATIVE EMISSION SYSTEM ....................1173
On Board Diagnosis Logic ..................................1118 Description ...........................................................1173
DTC Confirmation Procedure ..............................1118 Component Inspection .........................................1176
Overall Function Check .......................................1119 How to Detect Fuel Vapor Leakage .....................1178 M
Wiring Diagram ...................................................1120 ON BOARD REFUELING VAPOR RECOVERY
Diagnostic Procedure ..........................................1121 (ORVR) ...................................................................1181
DTC P1605 A/T DIAGNOSIS COMMUNICATION System Description ..............................................1181
LINE .......................................................................1129 Diagnostic Procedure ..........................................1182
Component Description .......................................1129 POSITIVE CRANKCASE VENTILATION ..............1191
On Board Diagnosis Logic ..................................1129 Description ...........................................................1191
DTC Confirmation Procedure ..............................1129 Component Inspection .........................................1191
Wiring Diagram ...................................................1130 SERVICE DATA AND SPECIFICATIONS (SDS) ...1192
Diagnostic Procedure ..........................................1133 Fuel Pressure Regulator ......................................1192
DTC P1706 PNP SWITCH .....................................1135 Idle Speed and Ignition Timing ............................1192
Component Description .......................................1135 Ignition Coil ..........................................................1192
CONSULT-II Reference Value in Data Monitor Mode Mass Air Flow Sensor ..........................................1192
1135 Engine Coolant Temperature Sensor ..................1192
On Board Diagnosis Logic ..................................1135 Heated Oxygen Sensor 1 Heater ........................1192
DTC Confirmation Procedure ..............................1135 Fuel Pump ...........................................................1192
Overall Function Check .......................................1136 IACV-AAC Valve ..................................................1193
Injector .................................................................1193

EC-11
Throttle Position Sensor ......................................1193 TROUBLE DIAGNOSIS - SPECIFICATION VALUE1301
Calculated Load Value .........................................1193 Description ...........................................................1301
Intake Air Temperature Sensor ............................1193 Testing Condition ................................................. 1301
Heated Oxygen Sensor 2 Heater ........................1193 Inspection Procedure ........................................... 1301
Crankshaft Position Sensor (OBD) ......................1193 Diagnostic Procedure ...........................................1302
Fuel Tank Temperature Sensor ...........................1193 TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT ......................................................................
1305
VG33ER Description ...........................................................1305
Diagnostic Procedure ...........................................1305
INDEX FOR DTC ....................................................1194 POWER SUPPLY AND GROUND CIRCUIT .......... 1306
Alphabetical Index ...............................................1194 Wiring Diagram ....................................................1306
DTC No. Index .....................................................1196 Diagnostic Procedure ...........................................1307
PRECAUTIONS ......................................................1200 Ground Inspection ................................................1311
Precautions for Supplemental Restraint System DTC P0031, P0032, P0051, P0052 HO2S1 HEATER1313
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN- Description ...........................................................1313
SIONER” ..............................................................1200 CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnostic (OBD) System of Engine and 1313
A/T .......................................................................1200 On Board Diagnosis Logic ...................................1313
Precautions ..........................................................1201 DTC Confirmation Procedure ............................... 1313
Wiring Diagrams and Trouble Diagnosis .............1204 Wiring Diagram ....................................................1315
PREPARATION ......................................................1205 Diagnostic Procedure ...........................................1318
Special Service Tools ..........................................1205 Component Inspection ......................................... 1319
Commercial Service Tools ...................................1206 Removal and Installation ...................................... 1320
ENGINE CONTROL SYSTEM ...............................1207 DTC P0034 SCB VALVE CONTROL SOLENOID
System Diagram ..................................................1207 VALVE .....................................................................
1321
Vacuum Hose Drawing ........................................1208 Description ...........................................................1321
System Chart .......................................................1209 CONSULT-II Reference Value in Data Monitor Mode
Multiport Fuel Injection (MFI) System ..................1209 1321
Distributor Ignition (DI) System ............................1211 On Board Diagnosis Logic ...................................1322
Air Conditioner Cut Control ..................................1212 DTC Confirmation Procedure ............................... 1322
Fuel Cut Control (at No Load and High Engine Load)1212 Wiring Diagram ....................................................1323
BASIC SERVICE PROCEDURE ............................1214 Diagnostic Procedure ...........................................1324
Idle Speed/Ignition Timing/Idle Mixture Ratio Component Inspection ......................................... 1325
Adjustment ...........................................................1214 DTC P0037, P0038, P0057, P0058 HO2S2 HEATER1327
Fast Idle Cam (FIC) Inspection and Adjustment ..1225 Description ...........................................................1327
Fuel Pressure Check ...........................................1227 CONSULT-II Reference Value in Data Monitor Mode
Fuel Pressure Regulator Check ..........................1228 1327
ON BOARD DIAGNOSTIC (OBD) SYSTEM .........1229 On Board Diagnosis Logic ...................................1327
Introduction ..........................................................1229 DTC Confirmation Procedure ............................... 1327
Two Trip Detection Logic .....................................1229 Wiring Diagram ....................................................1329
Emission-related Diagnostic Information .............1230 Diagnostic Procedure ...........................................1332
Malfunction Indicator Lamp (MIL) ........................1243 Component Inspection ......................................... 1334
OBD System Operation Chart .............................1243 Removal and Installation ...................................... 1334
TROUBLE DIAGNOSIS .........................................1249 DTC P0101 MAF SENSOR .................................... 1335
Trouble Diagnosis Introduction ............................1249 Component Description ....................................... 1335
DTC Inspection Priority Chart ..............................1254 CONSULT-II Reference Value in Data Monitor Mode
Fail-safe Chart .....................................................1255 1335
Basic Inspection ..................................................1255 On Board Diagnosis Logic ...................................1335
Symptom Matrix Chart .........................................1268 DTC Confirmation Procedure ............................... 1335
Engine Control Component Parts Location .........1272 Overall Function Check ........................................ 1337
Circuit Diagram ....................................................1275 Wiring Diagram ....................................................1338
ECM Harness Connector Terminal Layout ..........1276 Diagnostic Procedure ...........................................1339
ECM Terminals and Reference Value ..................1276 Component Inspection ......................................... 1341
CONSULT-II Function ..........................................1284 DTC P0102, P0103 MAF SENSOR ........................ 1343
Generic Scan Tool (GST) Function ......................1294 Component Description ....................................... 1343
CONSULT-II Reference Value in Data Monitor Mode CONSULT-II Reference Value in Data Monitor Mode
1296 1343
Major Sensor Reference Graph in Data Monitor On Board Diagnosis Logic ...................................1343
Mode ....................................................................1298 DTC Confirmation Procedure ............................... 1343

EC-12
Wiring Diagram ...................................................1345 On Board Diagnosis Logic ...................................1387
Diagnostic Procedure ..........................................1346 DTC Confirmation Procedure ..............................1388 A
Component Inspection ........................................1348 Wiring Diagram ....................................................1389
DTC P0112, P0113 IAT SENSOR ..........................1350 Diagnostic Procedure ..........................................1392
Component Description .......................................1350 Removal and Installation .....................................1395 EC
On Board Diagnosis Logic ..................................1350 DTC P0133, P0153 HO2S1 ....................................1396
DTC Confirmation Procedure ..............................1350 Component Description .......................................1396
Wiring Diagram ...................................................1352 CONSULT-II Reference Value in Data Monitor Mode
Diagnostic Procedure ..........................................1353 1396 C
Component Inspection ........................................1354 On Board Diagnosis Logic ...................................1396
DTC P0117, P0118 ECT SENSOR ........................1356 DTC Confirmation Procedure ..............................1397
Component Description .......................................1356 Overall Function Check .......................................1398 D
On Board Diagnosis Logic ..................................1356 Wiring Diagram ....................................................1399
DTC Confirmation Procedure ..............................1357 Diagnostic Procedure ..........................................1402
Wiring Diagram ...................................................1358 Removal and Installation .....................................1407 E
Diagnostic Procedure ..........................................1359 DTC P0134, P0154 HO2S1 ....................................1408
Component Inspection ........................................1360 Component Description .......................................1408
Removal and Installation .....................................1361 CONSULT-II Reference Value in Data Monitor Mode
DTC P0121 TP SENSOR .......................................1362 1408 F
Component Description .......................................1362 On Board Diagnosis Logic ...................................1408
CONSULT-II Reference Value in Data Monitor Mode DTC Confirmation Procedure ..............................1409
1362 Overall Function Check .......................................1409 G
On Board Diagnosis Logic ..................................1363 Wiring Diagram ....................................................1411
DTC Confirmation Procedure ..............................1363 Diagnostic Procedure ..........................................1414
Wiring Diagram ...................................................1365 Removal and Installation .....................................1417 H
Diagnostic Procedure ..........................................1366 DTC P0138, P0158 HO2S2 ....................................1418
Component Inspection ........................................1370 Component Description .......................................1418
DTC P0122, P0123 TP SENSOR ..........................1371 CONSULT-II Reference Value in Data Monitor Mode
I
Component Description .......................................1371 1418
CONSULT-II Reference Value in Data Monitor Mode On Board Diagnosis Logic ...................................1418
1371 DTC Confirmation Procedure ..............................1418
On Board Diagnosis Logic ..................................1371 Wiring Diagram ....................................................1420 J
DTC Confirmation Procedure ..............................1372 Diagnostic Procedure ..........................................1423
Wiring Diagram ...................................................1373 Removal and Installation .....................................1426
Diagnostic Procedure ..........................................1374 DTC P0139, P0159 HO2S2 ....................................1427 K
Component Inspection ........................................1378 Component Description .......................................1427
DTC P0125 ECT SENSOR ....................................1379 CONSULT-II Reference Value in Data Monitor Mode
Component Description .......................................1379 1427 L
On Board Diagnosis Logic ..................................1379 On Board Diagnosis Logic ...................................1427
DTC Confirmation Procedure ..............................1379 DTC Confirmation Procedure ..............................1427
Diagnostic Procedure ..........................................1380 Overall Function Check .......................................1428
Component Inspection ........................................1381 Wiring Diagram ....................................................1429 M
Removal and Installation .....................................1381 Diagnostic Procedure ..........................................1432
DTC P0127 IAT SENSOR ......................................1382 Removal and Installation .....................................1436
Component Description .......................................1382 DTC P0171, P0174 FUEL INJECTION SYSTEM
On Board Diagnosis Logic ..................................1382 FUNCTION .............................................................1437
DTC Confirmation Procedure ..............................1382 On Board Diagnosis Logic ...................................1437
Diagnostic Procedure ..........................................1383 DTC Confirmation Procedure ..............................1437
Component Inspection ........................................1384 Wiring Diagram ....................................................1439
DTC P0128 THERMOSTAT FUNCTION ...............1385 Diagnostic Procedure ..........................................1441
On Board Diagnosis Logic ..................................1385 DTC P0172, P0175 FUEL INJECTION SYSTEM
DTC Confirmation Procedure ..............................1385 FUNCTION .............................................................1445
Diagnostic Procedure ..........................................1385 On Board Diagnosis Logic ...................................1445
Component Inspection ........................................1386 DTC Confirmation Procedure ..............................1445
Removal and Installation .....................................1386 Wiring Diagram ....................................................1447
DTC P0132, P0152 HO2S1 ...................................1387 Diagnostic Procedure ..........................................1449
Component Description .......................................1387 DTC P0181 FTT SENSOR .....................................1452
CONSULT-II Reference Value in Data Monitor Mode Component Description .......................................1452
1387 On Board Diagnosis Logic ...................................1452

EC-13
DTC Confirmation Procedure ..............................1452 Overall Function Check ........................................ 1501
Wiring Diagram ....................................................1454 Diagnostic Procedure ...........................................1502
Diagnostic Procedure ..........................................1455 DTC P0442 EVAP CONTROL SYSTEM ................ 1508
Removal and Installation .....................................1456 On Board Diagnosis Logic ...................................1508
DTC P0182, P0183 FTT SENSOR .........................1457 DTC Confirmation Procedure ............................... 1509
Component Description .......................................1457 Diagnostic Procedure ...........................................1511
On Board Diagnosis Logic ...................................1457 DTC P0444, P0445 EVAP CANISTER PURGE VOL-
DTC Confirmation Procedure ..............................1457 UME CONTROL SOLENOID VALVE ..................... 1520
Wiring Diagram ....................................................1458 Description ...........................................................1520
Diagnostic Procedure ..........................................1459 CONSULT-II Reference Value in Data Monitor Mode
Removal and Installation .....................................1460 1520
DTC P0217 COOLANT OVERTEMPERATURE On Board Diagnosis Logic ...................................1521
ENRICHMENT PROTECTION ...............................1461 DTC Confirmation Procedure ............................... 1521
On Board Diagnosis Logic ...................................1461 Wiring Diagram ....................................................1522
Overall Function Check .......................................1461 Diagnostic Procedure ...........................................1524
Diagnostic Procedure ..........................................1463 DTC P0447 EVAP CANISTER VENT CONTROL
Main 12 Causes of Overheating ..........................1465 VALVE .....................................................................
1527
DTC P0299 SUPERCHARGER FUNCTION ..........1466 Component Description ....................................... 1527
On Board Diagnosis Logic ...................................1466 CONSULT-II Reference Value in Data Monitor Mode
DTC Confirmation Procedure ..............................1466 1527
Diagnostic Procedure ..........................................1467 On Board Diagnosis Logic ...................................1527
Removal and Installation .....................................1468 DTC Confirmation Procedure ............................... 1527
DTC P0300 - P0306 MULTIPLE CYLINDER MIS- Wiring Diagram ....................................................1529
FIRE, NO. 1 - 6 CYLINDER MISFIRE ....................1469 Diagnostic Procedure ...........................................1530
On Board Diagnosis Logic ...................................1469 DTC P0452 EVAP CONTROL SYSTEM PRESSURE
DTC Confirmation Procedure ..............................1469 SENSOR ................................................................. 1533
Diagnostic Procedure ..........................................1470 Component Description ....................................... 1533
DTC P0327, P0328 KS ...........................................1477 CONSULT-II Reference Value in Data Monitor Mode
Component Description .......................................1477 1533
On Board Diagnosis Logic ...................................1477 On Board Diagnosis Logic ...................................1533
DTC Confirmation Procedure ..............................1477 DTC Confirmation Procedure ............................... 1533
Wiring Diagram ....................................................1478 Wiring Diagram ....................................................1535
Diagnostic Procedure ..........................................1479 Diagnostic Procedure ...........................................1536
DTC P0335 CKP SENSOR (OBD) .........................1481 DTC P0453 EVAP CONTROL SYSTEM PRESSURE
Component Description .......................................1481 SENSOR ................................................................. 1539
CONSULT-II Reference Value in Data Monitor Mode Component Description ....................................... 1539
1481 CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic ...................................1481 1539
DTC Confirmation Procedure ..............................1481 On Board Diagnosis Logic ...................................1539
Wiring Diagram ....................................................1483 DTC Confirmation Procedure ............................... 1539
Diagnostic Procedure ..........................................1484 Wiring Diagram ....................................................1541
DTC P0340 CMP SENSOR ....................................1487 Diagnostic Procedure ...........................................1542
Component Description .......................................1487 DTC P0455 EVAP CONTROL SYSTEM ................ 1547
On Board Diagnosis Logic ...................................1487 On Board Diagnosis Logic ...................................1547
DTC Confirmation Procedure ..............................1487 DTC Confirmation Procedure ............................... 1548
Wiring Diagram ....................................................1489 Diagnostic Procedure ...........................................1549
Diagnostic Procedure ..........................................1491 DTC P0456 EVAP CONTROL SYSTEM ................ 1556
Removal and Installation .....................................1493 On Board Diagnosis Logic ...................................1556
DTC P0420, P0430 THREE WAY CATALYST FUNC- DTC Confirmation Procedure ............................... 1557
TION .......................................................................1494 Overall Function Check ........................................ 1558
On Board Diagnosis Logic ...................................1494 Diagnostic Procedure ...........................................1559
DTC Confirmation Procedure ..............................1494 DTC P0460 FUEL LEVEL SENSOR ...................... 1567
Overall Function Check .......................................1495 Component Description ....................................... 1567
Diagnostic Procedure ..........................................1497 On Board Diagnosis Logic ...................................1567
DTC P0441 EVAP CONTROL SYSTEM ................1500 DTC Confirmation Procedure ............................... 1567
System Description ..............................................1500 Wiring Diagram ....................................................1568
On Board Diagnosis Logic ...................................1500 Diagnostic Procedure ...........................................1569
DTC Confirmation Procedure ..............................1500 Removal and Installation ...................................... 1570

EC-14
DTC P0461 FUEL LEVEL SENSOR .....................1571 1610
Component Description .......................................1571 On Board Diagnosis Logic ...................................1610 A
On Board Diagnosis Logic ..................................1571 DTC Confirmation Procedure ..............................1611
Overall Function Check .......................................1571 Overall Function Check .......................................1611
DTC P0462, P0463 FUEL LEVEL SENSOR .........1573 Diagnostic Procedure ..........................................1612 EC
Component Description .......................................1573 Removal and Installation .....................................1616
On Board Diagnosis Logic ..................................1573 DTC P1146, P1166 HO2S2 ....................................1617
DTC Confirmation Procedure ..............................1573 Component Description .......................................1617
Wiring Diagram ...................................................1574 CONSULT-II Reference Value in Data Monitor Mode C
Diagnostic Procedure ..........................................1575 1617
Removal and Installation .....................................1576 On Board Diagnosis Logic ...................................1617
DTC P0500 VSS ....................................................1577 DTC Confirmation Procedure ..............................1617 D
Component Description .......................................1577 Overall Function Check .......................................1619
On Board Diagnosis Logic ..................................1577 Wiring Diagram ....................................................1620
DTC Confirmation Procedure ..............................1577 Diagnostic Procedure ..........................................1623 E
Overall Function Check .......................................1577 Removal and Installation .....................................1627
Wiring Diagram ...................................................1579 DTC P1147, P1167 HO2S2 ....................................1628
Diagnostic Procedure ..........................................1580 Component Description .......................................1628
DTC P0505 ISC SYSTEM ......................................1582 CONSULT-II Reference Value in Data Monitor Mode F
Description ..........................................................1582 1628
CONSULT-II Reference Value in Data Monitor Mode On Board Diagnosis Logic ...................................1628
1582 DTC Confirmation Procedure ..............................1628 G
On Board Diagnosis Logic ..................................1583 Overall Function Check .......................................1630
DTC Confirmation Procedure ..............................1583 Wiring Diagram ....................................................1631
Wiring Diagram ...................................................1585 Diagnostic Procedure ..........................................1634 H
Diagnostic Procedure ..........................................1586 Removal and Installation .....................................1638
Removal and Installation .....................................1588 DTC P1148, P1168 CLOSED LOOP CONTROL ...1639
DTC P0510 CLOSED TP SWITCH ........................1589 On Board Diagnosis Logic ...................................1639
I
Component Description .......................................1589 DTC Confirmation Procedure ..............................1639
CONSULT-II Reference Value in Data Monitor Mode Overall Function Check .......................................1639
1589 Diagnostic Procedure ..........................................1640
On Board Diagnosis Logic ..................................1589 DTC P1217 ENGINE OVER TEMPERATURE J
DTC Confirmation Procedure ..............................1589 (OVERHEAT) .........................................................1641
Overall Function Check .......................................1590 On Board Diagnosis Logic ...................................1641
Wiring Diagram ...................................................1591 Overall Function Check .......................................1641 K
Diagnostic Procedure ..........................................1592 Diagnostic Procedure ..........................................1642
DTC P0600 A/T COMMUNICATION LINE ............1596 Main 12 Causes of Overheating ..........................1643
System Description .............................................1596 DTC P1336 CKP SENSOR (OBD) .........................1645 L
On Board Diagnosis Logic ..................................1596 Component Description .......................................1645
DTC Confirmation Procedure ..............................1596 On Board Diagnosis Logic ...................................1645
Wiring Diagram ...................................................1597 DTC Confirmation Procedure ..............................1645
Diagnostic Procedure ..........................................1600 Wiring Diagram ....................................................1646 M
DTC P0605 ECM ...................................................1602 Diagnostic Procedure ..........................................1647
Component Description .......................................1602 DTC P1442 EVAP CONTROL SYSTEM ................1650
On Board Diagnosis Logic ..................................1602 On Board Diagnosis Logic ...................................1650
DTC Confirmation Procedure ..............................1602 DTC Confirmation Procedure ..............................1651
Diagnostic Procedure ..........................................1603 Diagnostic Procedure ..........................................1651
DTC P1143, P1163 HO2S1 ....................................1604 DTC P1444 EVAP CANISTER PURGE VOLUME
Component Description .......................................1604 CONTROL SOLENOID VALVE ..............................1652
CONSULT-II Reference Value in Data Monitor Mode Description ...........................................................1652
1604 CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic ..................................1604 1652
DTC Confirmation Procedure ..............................1605 On Board Diagnosis Logic ...................................1653
Overall Function Check .......................................1606 DTC Confirmation Procedure ..............................1653
Diagnostic Procedure ..........................................1606 Wiring Diagram ....................................................1654
Removal and Installation .....................................1609 Diagnostic Procedure ..........................................1656
DTC P1144, P1164 HO2S1 ....................................1610 DTC P1446 EVAP CANISTER VENT CONTROL
Component Description .......................................1610 VALVE ....................................................................1661
CONSULT-II Reference Value in Data Monitor Mode Component Description .......................................1661

EC-15
CONSULT-II Reference Value in Data Monitor Mode Wiring Diagram ....................................................1714
1661 Diagnostic Procedure ...........................................1715
On Board Diagnosis Logic ...................................1661 IGNITION SIGNAL ................................................. 1719
DTC Confirmation Procedure ..............................1661 Component Description ....................................... 1719
Wiring Diagram ....................................................1663 Wiring Diagram ....................................................1720
Diagnostic Procedure ..........................................1664 Diagnostic Procedure ...........................................1721
DTC P1448 EVAP CANISTER VENT CONTROL Removal and Installation ...................................... 1724
VALVE ....................................................................1667 INJECTOR CIRCUIT .............................................. 1725
Component Description .......................................1667 Component Description ....................................... 1725
CONSULT-II Reference Value in Data Monitor Mode CONSULT-II Reference Value in Data Monitor Mode
1667 1725
On Board Diagnosis Logic ...................................1667 Wiring Diagram ....................................................1726
DTC Confirmation Procedure ..............................1667 Diagnostic Procedure ...........................................1727
Overall Function Check .......................................1669 Removal and Installation ...................................... 1730
Wiring Diagram ....................................................1670 START SIGNAL ...................................................... 1731
Diagnostic Procedure ..........................................1671 CONSULT-II Reference Value in Data Monitor Mode
DTC P1456 EVAP CONTROL SYSTEM ................1675 1731
On Board Diagnosis Logic ...................................1675 Wiring Diagram ....................................................1732
DTC Confirmation Procedure ..............................1676 Diagnostic Procedure ...........................................1733
Overall Function Check .......................................1677 FUEL PUMP CIRCUIT ............................................ 1735
Diagnostic Procedure ..........................................1677 Description ...........................................................1735
DTC P1464 FUEL LEVEL SENSOR ......................1685 CONSULT-II Reference Value in Data Monitor Mode
Component Description .......................................1685 1735
On Board Diagnosis Logic ...................................1685 Wiring Diagram ....................................................1736
DTC Confirmation Procedure ..............................1685 Diagnostic Procedure ...........................................1737
Wiring Diagram ....................................................1686 Removal and Installation ...................................... 1739
Diagnostic Procedure ..........................................1687 POWER STEERING OIL PRESSURE SWITCH ....1740
Removal and Installation .....................................1687 Component Description ....................................... 1740
DTC P1490 VACUUM CUT VALVE BYPASS VALVE1688 CONSULT-II Reference Value in Data Monitor Mode
Description ...........................................................1688 1740
CONSULT-II Reference Value in Data Monitor Mode Wiring Diagram ....................................................1741
1688 Diagnostic Procedure ...........................................1742
On Board Diagnosis Logic ...................................1688 IACV-FICD SOLENOID VALVE .............................. 1744
DTC Confirmation Procedure ..............................1688 Component Description ....................................... 1744
Wiring Diagram ....................................................1690 Wiring Diagram ....................................................1745
Diagnostic Procedure ..........................................1691 Diagnostic Procedure ...........................................1746
DTC P1491 VACUUM CUT VALVE BYPASS VALVE1694 MIL AND DATA LINK CONNECTOR ..................... 1749
Description ...........................................................1694 Wiring Diagram ....................................................1749
CONSULT-II Reference Value in Data Monitor Mode EVAPORATIVE EMISSION SYSTEM .................... 1750
1694 Description ...........................................................1750
On Board Diagnosis Logic ...................................1695 Component Inspection ......................................... 1753
DTC Confirmation Procedure ..............................1695 How to Detect Fuel Vapor Leakage ..................... 1755
Overall Function Check .......................................1696 ON BOARD REFUELING VAPOR RECOVERY
Wiring Diagram ....................................................1697 (ORVR) ...................................................................1758
Diagnostic Procedure ..........................................1698 System Description ..............................................1758
DTC P1605 A/T DIAGNOSIS COMMUNICATION Diagnostic Procedure ...........................................1759
LINE ........................................................................1706 POSITIVE CRANKCASE VENTILATION ............... 1768
Component Description .......................................1706 Description ...........................................................1768
On Board Diagnosis Logic ...................................1706 Component Inspection ......................................... 1768
DTC Confirmation Procedure ..............................1706 SERVICE DATA AND SPECIFICATIONS (SDS) ... 1769
Wiring Diagram ....................................................1707 Fuel Pressure Regulator ...................................... 1769
Diagnostic Procedure ..........................................1710 Idle Speed and Ignition Timing .............................1769
DTC P1706 PNP SWITCH .....................................1712 Ignition Coil ..........................................................1769
Component Description .......................................1712 Mass Air Flow Sensor .......................................... 1769
CONSULT-II Reference Value in Data Monitor Mode Engine Coolant Temperature Sensor ................... 1769
1712 Heated Oxygen Sensor 1 Heater ......................... 1769
On Board Diagnosis Logic ...................................1712 Fuel Pump ............................................................ 1769
DTC Confirmation Procedure ..............................1712 IACV-AAC Valve .................................................. 1770
Overall Function Check .......................................1713 Injector .................................................................
1770

EC-16
Throttle Position Sensor ......................................1770 Heated Oxygen Sensor 2 Heater ........................1770
Calculated Load Value ........................................1770 Crankshaft Position Sensor (OBD) ......................1770 A
Intake Air Temperature Sensor ...........................1770 Fuel Tank Temperature Sensor ...........................1770

EC

EC-17
INDEX FOR DTC
[KA24DE]
INDEX FOR DTC PFP:00024

Alphabetical Index UBS00D0N

×: Applicable —: Not applicable

DTC*1 *2
Items MIL lighting
CONSULT-II Trip Reference page
(CONSULT-II screen terms) up
GST
Unable to access ECM — — — EC-73
CKP SEN/CIRCUIT P0335 2 × EC-269
CKP SENSOR (COG) P1336 2 × EC-452
CLOSED LOOP-B1 P1148 1 × EC-446
CLOSED TP SW/CIRC P0510 2 × EC-413
CMP SEN/CIRCUIT P0340 2 × EC-275
CYL1 MISFIRE P0301 2 × EC-258
CYL2 MISFIRE P0302 2 × EC-258
CYL3 MISFIRE P0303 2 × EC-258
CYL4 MISFIRE P0304 2 × EC-258
ECM P0605 2 × EC-420
ECT SEN/CIRCUIT P0117 1 × EC-157
ECT SEN/CIRCUIT P0118 1 × EC-157
ECT SENSOR P0125 2 × EC-177
EGR SYSTEM P0400 2 × EC-282
EGR SYSTEM P1402 2 × EC-463
EGR TEMP SEN/CIRC P0405 2 × EC-299
EGR TEMP SEN/CIRC P0406 2 × EC-299
EGRC-BPT VALVE P0402 2 × EC-293
EGRC SOLENOID/V P1400 2 × EC-457
ENG OVER TEMP P0217 1 × EC-253
ENG OVER TEMP P1217 1 × EC-448
EVAP GROSS LEAK P0455 2 × EC-361
EVAP PURG FLOW/MON P0441 2 × EC-311
EVAP SMALL LEAK P0442 2 × EC-320
EVAP SMALL LEAK P1442 2 × EC-472
EVAP SYS PRES SEN P0452 2 × EC-344
EVAP SYS PRES SEN P0453 2 × EC-351
EVAP VERY SML LEAK P0456 2 × EC-372
EVAP VERY SML LEAK P1456 2 × EC-493
FTT SEN/CIRCUIT P0182 2 × EC-249
FTT SEN/CIRCUIT P0183 2 × EC-249
FTT SENSOR P0181 2 × EC-244
FUEL LEV SEN SLOSH P0460 2 × EC-383
FUEL LEVEL SEN/CIRC P1464 2 × EC-504
FUEL LEVEL SENSOR P0461 2 × EC-387
FUEL LEVL SEN/CIRC P0462 2 × EC-389
FUEL LEVL SEN/CIRC P0463 2 × EC-389
FUEL SYS-LEAN-B1 P0171 2 × EC-231

EC-18
INDEX FOR DTC
[KA24DE]
DTC*1 *2
Items
Trip
MIL lighting
Reference page
A
(CONSULT-II screen terms) CONSULT-II up
GST
FUEL SYS-RICH-B1 P0172 2 × EC-238
EC
HO2S1 (B1) P0132 2 × EC-191
HO2S1 (B1) P0133 2 × EC-198
HO2S1 (B1) P0134 2 × EC-208 C
HO2S1 (B1) P1143 2 × EC-422
HO2S1 (B1) P1144 2 × EC-427
D
HO2S1 HTR (B1) P0031 2 × EC-128
HO2S1 HTR (B1) P0032 2 × EC-128
HO2S2 (B1) P0138 2 × EC-215 E
HO2S2 (B1) P0139 2 × EC-222
HO2S2 (B1) P1146 2 × EC-432
F
HO2S2 (B1) P1147 2 × EC-439
HO2S2 HTR (B1) P0037 2 × EC-133
HO2S2 HTR (B1) P0038 2 × EC-133 G
IAT SEN/CIRCUIT P0112 1 × EC-152
IAT SEN/CIRCUIT P0113 1 × EC-152
IAT SENSOR P0127 2 × EC-183 H
ISC SYSTEM/CIRC P0505 2 × EC-398
ISC SYSTEM P0506 2 × EC-403
I
ISC SYSTEM P0507 2 × EC-408
KNOCK SEN/CIRC-B1 P0327 1 — EC-265
KNOCK SEN/CIRC-B1 P0328 1 — EC-265 J
MAF SEN/CIRCUIT P0101 2 × EC-139
MAF SEN/CIRCUIT P0102 1 × EC-146
K
MAF SEN/CIRCUIT P0103 1 × EC-146
MULTI CYL MISFIRE P0300 2 × EC-258
NO DTC IS DETECTED. L
FURTHER TESTING P0000 — — —
MAY BE REQUIRED.
P-N POS SW/CIRCUIT P1706 2 × EC-523 M
PURG VOLUME CONT/V P0444 2 × EC-332
PURG VOLUME CONT/V P0445 2 × EC-332
PURG VOLUME CONT/V P1444 2 × EC-474
THERMSTAT FNCTN P0128 2 × EC-189
TOR CONV CLTCH S/V P1775*3 2 × EC-530, AT-41

TOR CONV CLTCH S/V P1776*3 2 × EC-534


TP SEN/CIRCUIT P0121 2 × EC-162
TP SEN/CIRCUIT P0122 1 × EC-171
TP SEN/CIRCUIT P0123 1 × EC-171
TW CATALYST SYS-B1 P0420 2 × EC-306
VC CUT/V BYPASS/V P1491 2 × EC-513
VC/V BYPASS/V P1490 2 × EC-507
VEH SPEED SEN/CIRC P0500 2 × EC-393

EC-19
INDEX FOR DTC
[KA24DE]
DTC*1 *2
Items MIL lighting
CONSULT-II Trip Reference page
(CONSULT-II screen terms) up
GST
VENT CONTROL VALVE P0447 2 × EC-338
VENT CONTROL VALVE P1446 2 × EC-483
VENT CONTROL VALVE P1448 2 × EC-487
*1: 1st trip DTC No. is the same as DTC No.
*2: This number is prescribed by SAE J2012.
*3: For the A/T models.

DTC No. Index UBS00D0O

×: Applicable —: Not applicable


DTC*1 *2
Items MIL lighting
CONSULT-II Trip Reference page
(CONSULT-II screen terms) up
GST
— Unable to access ECM — — EC-73
NO DTC IS DETECTED.
P0000 FURTHER TESTING — — —
MAY BE REQUIRED.
P0031 HO2S1 HTR (B1) 2 × EC-128
P0032 HO2S1 HTR (B1) 2 × EC-128
P0037 HO2S2 HTR (B1) 2 × EC-133
P0038 HO2S2 HTR (B1) 2 × EC-133
P0101 MAF SEN/CIRCUIT 2 × EC-139
P0102 MAF SEN/CIRCUIT 1 × EC-146
P0103 MAF SEN/CIRCUIT 1 × EC-146
P0112 IAT SEN/CIRCUIT 1 × EC-152
P0113 IAT SEN/CIRCUIT 1 × EC-152
P0117 ECT SEN/CIRCUIT 1 × EC-157
P0118 ECT SEN/CIRCUIT 1 × EC-157
P0121 TP SEN/CIRCUIT 2 × EC-162
P0122 TP SEN/CIRCUIT 1 × EC-171
P0123 TP SEN/CIRCUIT 1 × EC-171
P0125 ECT SENSOR 2 × EC-177
P0127 IAT SENSOR 2 × EC-183
P0128 THERMSTAT FNCTN 2 × EC-189
P0132 HO2S1 (B1) 2 × EC-191
P0133 HO2S1 (B1) 2 × EC-198
P0134 HO2S1 (B1) 2 × EC-208
P0138 HO2S2 (B1) 2 × EC-215
P0139 HO2S2 (B1) 2 × EC-222
P0171 FUEL SYS-LEAN-B1 2 × EC-231
P0172 FUEL SYS-RICH-B1 2 × EC-238
P0181 FTT SENSOR 2 × EC-244
P0182 FTT SEN/CIRCUIT 2 × EC-249
P0183 FTT SEN/CIRCUIT 2 × EC-249
P0217 ENG OVER TEMP 1 × EC-253
P0300 MULTI CYL MISFIRE 2 × EC-258

EC-20
INDEX FOR DTC
[KA24DE]
DTC*1 *2
Items
Trip
MIL lighting
Reference page
A
CONSULT-II (CONSULT-II screen terms) up
GST
P0301 CYL1 MISFIRE 2 × EC-258
EC
P0302 CYL2 MISFIRE 2 × EC-258
P0303 CYL3 MISFIRE 2 × EC-258
P0304 CYL4 MISFIRE 2 × EC-258 C
P0327 KNOCK SEN/CIRC-B1 1 — EC-265
P0328 KNOCK SEN/CIRC-B1 1 — EC-265
D
P0335 CKP SEN/CIRCUIT 2 × EC-269
P0340 CMP SEN/CIRCUIT 2 × EC-275
P0400 EGR SYSTEM 2 × EC-282 E
P0402 EGRC-BPT VALVE 2 × EC-293
P0405 EGR TEMP SEN/CIRC 2 × EC-299
F
P0406 EGR TEMP SEN/CIRC 2 × EC-299
P0420 TW CATALYST SYS-B1 2 × EC-306
P0441 EVAP PURG FLOW/MON 2 × EC-311 G
P0442 EVAP SMALL LEAK 2 × EC-320
P0444 PURG VOLUME CONT/V 2 × EC-332
P0445 PURG VOLUME CONT/V 2 × EC-332 H
P0447 VENT CONTROL VALVE 2 × EC-338
P0452 EVAP SYS PRES SEN 2 × EC-344
I
P0453 EVAP SYS PRES SEN 2 × EC-351
P0455 EVAP GROSS LEAK 2 × EC-361
P0456 EVAP VERY SML LEAK 2 × EC-372 J
P0460 FUEL LEV SEN SLOSH 2 × EC-383
P0461 FUEL LEVEL SENSOR 2 × EC-387
K
P0462 FUEL LEVL SEN/CIRC 2 × EC-389
P0463 FUEL LEVL SEN/CIRC 2 × EC-389
P0500 VEH SPEED SEN/CIRC 2 × EC-393 L
P0505 ISC SYSTEM/CIRC 2 × EC-398
P0506 ISC SYSTEM 2 × EC-403
M
P0507 ISC SYSTEM 2 × EC-408
P0510 CLOSED TP SW/CIRC 2 × EC-413
P0605 ECM 2 × EC-420
P1143 HO2S1 (B1) 2 × EC-422
P1144 HO2S1 (B1) 2 × EC-427
P1146 HO2S2 (B1) 2 × EC-432
P1147 HO2S2 (B1) 2 × EC-439
P1148 CLOSED LOOP-B1 1 × EC-446
P1217 ENG OVER TEMP 1 × EC-448
P1336 CKP SENSOR (COG) 2 × EC-452
P1400 EGRC SOLENOID/V 2 × EC-457
P1402 EGR SYSTEM 2 × EC-463
P1442 EVAP SMALL LEAK 2 × EC-463

EC-21
INDEX FOR DTC
[KA24DE]
DTC*1 *2
Items MIL lighting
CONSULT-II Trip Reference page
(CONSULT-II screen terms) up
GST
P1444 PURG VOLUME CONT/V 2 × EC-474
P1446 VENT CONTROL VALVE 2 × EC-483
P1448 VENT CONTROL VALVE 2 × EC-487
P1456 EVAP VERY SML LEAK 2 × EC-493
P1464 FUEL LEVL SEN/CIR 2 × EC-504
P1490 VC/V BYPASS/V 2 × EC-507
P1491 VC CUT/V BYPASS/V 2 × EC-513
P1706 P-N POS SW/CIRCUIT 2 × EC-523

P1775*3 TOR CONV CLTCH S/V 2 × EC-530, AT-41

P1776*3 TOR CONV CLTCH S/V 2 × EC-534


*1: 1st trip DTC No. is the same as DTC No.
*2: This number is prescribed by SAE J2012.
*3: For the A/T models.

EC-22
PRECAUTIONS
[KA24DE]
PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER” UBS00EMB

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along EC
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system may include seat belt switch inputs and dual stage front air bag modules. If
equipped with dual stage front air bag modules, the SRS system uses the seat belt switches to determine the C
front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and
whether the front occupants are belted or unbelted. Information necessary to service the system safely is
included in the SRS and SB section of this Service Manual.
D
The vehicle may be equipped with a passenger air bag deactivation switch. Because no rear seat exists where
a rear-facing child restraint can be placed, the switch is designed to turn off the passenger air bag so that a
rear-facing child restraint can be used in the front passenger seat. The switch is located in the center of the E
instrument panel, near the ashtray. When the switch is turned to the ON position, the passenger air bag is
enabled and could inflate for certain types of collision. When the switch is turned to the OFF position, the pas-
senger air bag is disabled and will not inflate. A passenger air bag OFF indicator on the instrument panel lights
up when the passenger air bag is switched OFF. The driver air bag always remains enabled and is not affected F
by the passenger air bag deactivation switch.

WARNING: G
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. H
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
I
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
J
● The vehicle may be equipped with a passenger air bag deactivation switch which can be operated
by the customer. When the passenger air bag is switched OFF, the passenger air bag is disabled
and will not inflate. When the passenger air bag is switched ON, the passenger air bag is enabled
and could inflate for certain types of collision. After SRS maintenance or repair, make sure the K
passenger air bag deactivation switch is in the same position (ON or OFF) as when the vehicle
arrived for service.
Precautions for On Board Diagnostic (OBD) System of Engine and A/T UBS00D0Q
L

The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
M
CAUTION:
● Be sure to turn the ignition switch OFF and disconnect the negative battery terminal before any
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves,
etc. will cause the MIL to light up.
● Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
● Certain systems and components, especially those related to OBD, may use a new style slide-
locking type harness connector.
For description and how to disconnect, refer to PG-4, "HARNESS CONNECTOR" .
● Be sure to route and secure the harnesses properly after work. The interference of the harness
with a bracket, etc. may cause the MIL to light up due to the short circuit.
● Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to the malfunction of the EGR system or fuel injection system,
etc.
● Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM
before returning the vehicle to the customer.

EC-23
PRECAUTIONS
[KA24DE]
Engine Fuel & Emission Control System UBS00D0R

LEC027A

EC-24
PRECAUTIONS
[KA24DE]
Precautions UBS00D0S

A
● Before connecting or disconnecting the ECM harness con-
nector, turn ignition switch OFF and disconnect negative
battery terminal. Failure to do so may damage the ECM
because battery voltage is applied to ECM even if ignition EC
switch is turned OFF.

D
SEF289H

● When connecting ECM harness connector, tighten securing


bolt until the gap between orange indicators disappears. E
: 3 - 5 N·m (0.3 - 0.5 kg-m, 26 - 43 in-lb)

SEF308Q
H
● When connecting or disconnecting pin connectors into or
from ECM, take care not to damage pin terminals (bend or
break).
I
Make sure that there are not any bends or breaks on ECM
pin terminals when connecting pin connectors.

K
SEF291H

● Before replacing ECM, perform Terminals and Reference L


Value inspection and make sure ECM functions properly.
Refer to EC-91 .

MEF040D

EC-25
PRECAUTIONS
[KA24DE]
● After performing each TROUBLE DIAGNOSIS, perform
Overall Function Check or DTC Confirmation Procedure.
The DTC should not be displayed in the DTC Confirmation
Procedure if the repair is completed. The Overall Function
Check should be a good result if the repair is completed.

SEF217U

● When measuring ECM signals with a circuit tester, never


allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and
damage the ECM power transistor.
● Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM's
transistor. Use a ground other than the ECM terminals,
such as the ground.

SEF348N

Wiring Diagrams and Trouble Diagnosis UBS00D0T

When you read Wiring diagrams, refer to the following:


● GI-13, "How to Read Wiring Diagrams".
● PG-9, "POWER SUPPLY ROUTING".
When you perform trouble diagnosis, refer to the following:
● GI-9, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES".
● GI-25, "How to Perform Efficient Diagnosis for an Electrical Incident"

EC-26
PREPARATION
[KA24DE]
PREPARATION PFP:00002
A
Special Service Tools UBS00D0U

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
EC
(Kent-Moore No.) Description
Tool name
KV10117100 Loosening or tightening heated oxygen sen-
(J-36471-A) sor 1 with 22 mm (0.87 in) hexagon nut C
Heated oxygen sensor wrench

NT379

KV10114400 Loosening or tightening heated oxygen sen- E


(J-38365) sor 2
Heated oxygen sensor wrench a: 22 mm (0.87 in)

NT636
G
(J-45178) Used to test the throttle position sensor
TPS test connector

LEC120A
I
EG17650301 Adapting radiator cap tester to radiator cap
(J-33984-A) and radiator filler neck
Radiator cap tester adapter a: 28 (1.10) dia. J
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
K
S-NT564

Commercial Service Tools UBS00D0V


L
Tool name Description
Fuel filler cap adapter Checking fuel tank vacuum relief valve open-
ing pressure M

NT653

Leak detector Locating the EVAP leak


i.e.: (J-41416)

NT703

EC-27
PREPARATION
[KA24DE]
Tool name Description
EVAP service port adapter Applying positive pressure through EVAP ser-
i.e.: (J-41413-OBD) vice port

NT704

Socket wrench Removing and installing engine coolant tem-


perature sensor

NT705

Oxygen sensor thread cleaner Reconditioning the exhaust system threads


i.e.: (J-43897-18) before installing a new oxygen sensor. Use
i.e.: (J-43897-12) with anti-seize lubricant shown in “Commer-
cial Service tools”.
a: J-43897-18 18 mm diameter, for Zirconia
Oxygen Sensor
b: J-43897-12 12 mm diameter, for Titania Ox-
AEM488 ygen Sensor
Anti-seize lubricant Lubricating oxygen sensor thread cleaning
i.e.: (Permatex™ 133AR or equivalent tool when reconditioning exhaust system
meeting MIL specification MIL-A-907) threads.

AEM489

EC-28
ENGINE CONTROL SYSTEM
[KA24DE]
ENGINE CONTROL SYSTEM PFP:23710
A
System Diagram UBS00D0W

EC

PBIB1401E

EC-29
ENGINE CONTROL SYSTEM
[KA24DE]
Vacuum Hose Drawing UBS00D0X

WEC551

Refer to EC-29, "System Diagram" for vacuum control system.

EC-30
ENGINE CONTROL SYSTEM
[KA24DE]
System Chart UBS00D0Y

A
Input (Sensor) ECM Function Output (Actuator)
● Camshaft position sensor Fuel injection & mixture ratio control Fuel injector
● Mass air flow sensor Distributor ignition system Power transistor EC
● Engine coolant temperature sensor IACV-AAC valve and IACV-FICD
Heated oxygen sensor 1 Idle air control system
● solenoid valve
● Ignition switch Fuel pump control Fuel pump relay C
● Throttle position sensor
Heated oxygen sensor 1 monitor & on Malfunction indicator lamp
● Park/neutral position (PNP) switch board diagnostic system (On the instrument panel)
● Air conditioner switch EGR control EGRC-solenoid valve D
● Knock sensor
Heated oxygen sensors 1, 2 heater control Heated oxygen sensor heater
● EGR temperature sensor*1
EVAP canister purge volume con-
● Crankshaft position sensor (OBD) EVAP canister purge flow control E
trol solenoid valve
● EVAP control system pressure sensor*1 Air conditioning cut control Air conditioner relay
● Fuel tank temperature sensor
● Battery voltage
F

● Fuel level sensor*1


● Power steering oil pressure switch ● EVAP canister vent control
ON BOARD DIAGNOSIS for EVAP system valve G
● Vehicle speed sensor
● Vacuum cut valve bypass valve
● Intake air temperature sensor
● Heated oxygen sensor 2*2 H
● Closed throttle position switch*3
*1: This sensor is not used to control the engine system. This is used only for the on board diagnosis.
*2: This sensor is not used to control the engine system under normal conditions. I
*3: This switch will operate in place of the throttle position sensor to control EVAP parts if the sensor malfunctions.

Multiport Fuel Injection (MFI) System UBS00D0Z

INPUT/OUTPUT SIGNAL CHART J

Sensor Input Signal to ECM ECM Function Actuator


Camshaft position sensor Engine speed and piston position K
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Heated oxygen sensor 1 Density of oxygen in exhaust gas L
Throttle position
Throttle position sensor
Throttle valve idle position
Park/neutral position (PNP) switch Gear position Fuel injection &
M
mixture ratio Fuel injector
Vehicle speed sensor Vehicle speed
control
Ignition switch Start signal
Air conditioner switch Air conditioner operation
Knock sensor Engine knocking condition
Battery Battery voltage
Power steering oil pressure switch Power steering operation
Heated oxygen sensor 2* Density of oxygen in exhaust gas
*: This sensor is not used to control the engine system under normal conditions.

SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
by input signals (for engine speed and intake air) from both the camshaft position sensor and the mass air flow
sensor.
EC-31
ENGINE CONTROL SYSTEM
[KA24DE]
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compensated to improve engine performance under various operat-
ing conditions as listed below.
<Fuel increase>
● During warm-up
● When starting the engine
● During acceleration
● Hot-engine operation
● When selector lever is changed from N to D
● High-load, high-speed operation
<Fuel decrease>
● During deceleration
● During high engine speed operation
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)

SEF336WB

The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission control.
The three way catalyst (manifold) can then better reduce CO, HC and NOx emissions. This system uses a
heated oxygen sensor 1 in the exhaust manifold to monitor whether the engine operation is rich or lean. The
ECM adjusts the injection pulse width according to the sensor voltage signal. For more information about the
heated oxygen sensor 1, refer to EC-198 . This maintains the mixture ratio within the range of stoichiometric
(ideal air-fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the three way catalyst (manifold). Even if the switching
characteristics of the heated oxygen sensor 1 shift, the air-fuel ratio is controlled to stoichiometric by the signal
from the heated oxygen sensor 2.
Open Loop Control
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
● Deceleration and acceleration
● High-load, high-speed operation
● Malfunction of heated oxygen sensor 1 or its circuit
● Insufficient activation of heated oxygen sensor 1 at low engine coolant temperature
● High engine coolant temperature
● During warm-up
● After shifting from N to D (A/T models)
● When starting the engine
MIXTURE RATIO SELF-LEARNING CONTROL
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from the heated oxy-
gen sensor 1. This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close
to the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily controlled as
originally designed. Both manufacturing differences (i.e., mass air flow sensor hot film) and characteristic
changes during operation (i.e., injector clogging) directly affect mixture ratio.

EC-32
ENGINE CONTROL SYSTEM
[KA24DE]
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is
then computed in terms of “injection pulse duration” to automatically compensate for the difference between A
the two ratios.
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim
includes short term fuel trim and long term fuel trim.
EC
“Short term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical
value. The signal from the heated oxygen sensor 1 indicates whether the mixture ratio is RICH or LEAN com-
pared to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and
an increase in fuel volume if it is lean. C
“Long term fuel trim” is overall fuel compensation carried out long-term to compensate for continual deviation
of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences,
wear over time and changes in the usage environment. D
FUEL INJECTION TIMING

SEF337W

Two types of systems are used. H


Sequential Multiport Fuel Injection System
Fuel is injected into each cylinder during each engine cycle according to the firing order. This system is used
when the engine is running. I
Simultaneous Multiport Fuel Injection System
Fuel is injected simultaneously into all four cylinders twice each engine cycle. In other words, pulse signals of
J
the same width are simultaneously transmitted from the ECM.
The four injectors will then receive the signals two times for each engine cycle.
This system is used when the engine is being started and/or if the fail-safe system (CPU) is operating.
K
FUEL SHUT-OFF
Fuel to each cylinder is cut off during deceleration or operation of the engine at excessively high speeds.
Distributor Ignition (DI) System UBS00D10 L
INPUT/OUTPUT SIGNAL CHART
Sensor Input Signal to ECM ECM Function Actuator
M
Camshaft position sensor Engine speed and piston position
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Throttle position
Throttle position sensor
Throttle valve idle position
Ignition timing
Power transistor
Vehicle speed sensor Vehicle speed control
Ignition switch Start signal
Knock sensor Engine knocking
Park/neutral position (PNP) switch Gear position
Battery Battery voltage

EC-33
ENGINE CONTROL SYSTEM
[KA24DE]
SYSTEM DESCRIPTION
The ignition timing is controlled by the ECM to maintain the best air-
fuel ratio for every running condition of the engine. The ignition tim-
ing data is stored in the ECM. This data forms the map shown
above.

The ECM receives information such as the injection pulse width and
camshaft position sensor signal. Computing this information, ignition
signals are transmitted to the power transistor.
e.g., N: 1,800 rpm, Tp: 1.50 msec
A°BTDC
During the following conditions, the ignition timing is revised by the
SEF742M
ECM according to the other data stored in the ECM.
● At starting
● During warm-up
● At idle
● At low battery voltage
● During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions.
If engine knocking occurs, the knock sensor monitors the condition. The signal is transmitted to the ECM. The
ECM retards the ignition timing to eliminate the knocking condition.
Air Conditioning Cut Control UBS00D11

INPUT/OUTPUT SIGNAL CHART


Sensor Input Signal to ECM ECM Function Actuator
Air conditioner switch Air conditioner ON signal
Throttle position sensor Throttle valve opening angle
Camshaft position sensor Engine speed
Air conditioner
Engine coolant temperature sensor Engine coolant temperature Air conditioner relay
cut control
Ignition switch Start signal
Vehicle speed sensor Vehicle speed
Power steering oil pressure switch Power steering operation

SYSTEM DESCRIPTION
This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned off.
● When the accelerator pedal is fully depressed.
● When cranking the engine.
● When the engine coolant temperature becomes excessively high.
● When operating power steering and air conditioner during low engine speed or when fully releasing accel-
erator pedal.
● When engine speed is excessively low.
Fuel Cut Control (at No Load and High Engine Speed) UBS00D12

INPUT/OUTPUT SIGNAL CHART


Sensor Input Signal to ECM ECM Function Actuator
Vehicle speed sensor Vehicle speed
Park/neutral position (PNP) switch Neutral position
Fuel cut control Fuel injector
Throttle position sensor Throttle position
Camshaft position sensor Engine speed

EC-34
ENGINE CONTROL SYSTEM
[KA24DE]
SYSTEM DESCRIPTION
If the engine speed is above 3,000 rpm under no load, (for example, the shift position is Neutral and engine A
speed is over 3,000 rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies
based on engine speed.
Fuel cut will operate until the engine speed reaches 1,500 rpm, then fuel cut is cancelled. EC
NOTE:
This function is different from deceleration control listed under EC-31, "Multiport Fuel Injection (MFI)
System" . C
Fast Idle Cam (FIC) UBS00D13

COMPONENT DESCRIPTION
The FIC is installed on the throttle body to maintain adequate engine D
speed while the engine is cold. It is operated by a volumetric change
in wax located inside the thermo-element. The thermo-element is
operated by engine coolant temperature. E
For inspection refer to EC-74, "Basic Inspection" .

SEF500V
G

EC-35
BASIC SERVICE PROCEDURE
[KA24DE]
BASIC SERVICE PROCEDURE PFP:00018

Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment UBS00D14

PREPARATION
1. Make sure that the following parts are in good order.
● Battery
● Ignition system
● Engine oil and coolant levels
● Fuses
● ECM harness connector
● Vacuum hoses
● Air intake system
(Oil filler cap, oil level gauge, etc.)
● Fuel pressure
● Engine compression
● EGR valve operation
● Throttle valve
● EVAP system
2. On models equipped with air conditioner, checks should be carried out while the air conditioner is
OFF.
3. On models equipped with automatic transmission, when checking idle speed, ignition timing and
mixture ratio, checks should be carried out while shift lever is in P or N (A/T), Neutral (M/T) posi-
tion.
4. When measuring CO percentage, insert probe more than 40 cm (15.7 in) into tail pipe.
5. Turn switch OFF headlamp and heater blower.
6. Keep front wheels pointed straight ahead.

EC-36
BASIC SERVICE PROCEDURE
[KA24DE]
OVERALL INSPECTION SEQUENCE
A

EC

SEF554YA

NOTE:
If a vehicle contains a part which is operating outside of design specifications with no MIL illumina-
tion, the part shall not be replaced prior to emission testing unless it is determined that the part has
been tampered with or abused in such a way that the diagnostic system cannot reasonably be
expected to detect the resulting malfunction.

EC-37
BASIC SERVICE PROCEDURE
[KA24DE]
INSPECTION PROCEDURE
1. INSPECTION START
1. Visually check the following:
– Air cleaner clogging
– Hoses and duct for leaks
– EGR valve operation
– Electrical connectors
– Gasket (intake manifold, cylinder head, exhaust system)
– Throttle valve and throttle position sensor operation
2. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
Ensure engine speed stays below 1,000 rpm.
3. Open engine hood and run engine at about 2,000 rpm for about
2 minutes under no-load.
4. Make sure that no DTC is displayed with CONSULT-II or GST.
OK or NG
OK >> ● GO TO 2 (With CONSULT-II).
● GO TO 3 (Without CONSULT-II).

NG >> ● Repair or replace components as necessary.


● GO TO 2 (With CONSULT-II).
SEF810K
● GO TO 3 (Without CONSULT-II).

EC-38
BASIC SERVICE PROCEDURE
[KA24DE]
2. CHECK IGNITION TIMING A
With CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no-load.
EC
2. Rev engine two or three times under no-load, then run engine at
idle speed for about 1 minute.
3. Select “IGNITION TIMING ADJ” in WORK SUPPORT mode.
C

E
SEF978U

4. Touch “START”. F
5. Rev engine (2,000 to 3,000 rpm) two or three times under no-
load, then run engine at idle speed.
G

PEF546N I

6. Check ignition timing with a timing light.


M/T : 20°±5° BTDC (in Neutral position) J

A/T : 20°±5° BTDC (in P or N position)


OK or NG K
OK >> GO TO 5.
NG >> GO TO 4.
L

SEF320V

EC-39
BASIC SERVICE PROCEDURE
[KA24DE]
3. CHECK IGNITION TIMING
Without CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no-load.
2. Rev engine two or three times under no-load, then run engine at
idle speed for about 1 minute.

SEF978U

3. Stop engine and disconnect throttle position sensor harness


connector.
4. Start engine and rev it (2,000 to 3,000 rpm) two or three times
under no-load, then run engine at idle speed.

SEF265S

5. Check ignition timing with a timing light.


M/T : 20°±5° BTDC (in Neutral position)
A/T : 20°±5° BTDC (in P or N position)
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

SEF320V

EC-40
BASIC SERVICE PROCEDURE
[KA24DE]
4. ADJUST IGNITION TIMING A
With CONSULT-II
1. Adjust ignition timing to the specified value by turning distributor after loosening bolts which secure distrib-
utor. EC

Without CONSULT-II
1. Adjust ignition timing to the specified value by turning distributor after loosening bolts which secure distrib- C
utor.
2. Stop engine and connect throttle position sensor harness con-
nector to throttle position sensor. D

With CONSULT-II >> GO TO 2.


Without CONSULT-II >> GO TO 3. E

SEF265S

G
5. CHECK BASE IDLE SPEED
With CONSULT-II
H
1. Read idle speed in “IGNITION TIMING ADJ” in “WORK SUP-
PORT” mode.
M/T : 750±50 rpm (in Neutral position) I
A/T : 750±50 rpm (in P or N position)

Without CONSULT-II J
1. Check idle speed.
M/T : 750±50 rpm (in Neutral position)
K
A/T : 750±50 rpm (in P or N position) SEF713Z

OK or NG
OK (With CONSULT-II) >> GO TO 7. L
OK (Without CONSULT-II) >> GO TO 8.
NG >> GO TO 6.

6. ADJUST BASE IDLE SPEED M

1. Rev engine (2,000 to 3,000 rpm) two or three times under no-load, then run engine at idle speed.
2. Adjust idle speed by turning idle speed adjusting screw.
M/T : 750±50 rpm (in Neutral position)
A/T : 750±50 rpm (in P or N position)

With CONSULT-II >> GO TO 7.


Without CONSULT-II >> GO TO 8.

SEF240SA

EC-41
BASIC SERVICE PROCEDURE
[KA24DE]
7. CHECK TARGET IDLE SPEED
With CONSULT-II
1. Touch “BACK” on CONSULT-II.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no-
load, then run engine at idle speed.

SEF602K

3. Read idle speed in “DATA MONITOR” mode with CONSULT-II.


M/T : 800±50 rpm (in Neutral position)
A/T : 800±50 rpm (in P or N position)
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.

SEF058Y

8. CHECK TARGET IDLE SPEED


Without CONSULT-II
1. Stop engine and connect throttle position sensor harness con-
nector.
2. Start engine.
3. Rev engine (2,000 to 3,000 rpm) two or three times under no-
load, then run engine at idle speed.
4. Check target idle speed.
M/T : 800±50 rpm (in Neutral position)
A/T : 800±50 rpm (in P or N position)
OK or NG SEF265S

OK >> GO TO 10.
NG >> GO TO 9.

9. DETECT MALFUNCTIONING PART


Check the following.
1. Check IACV-AAC valve and replace if necessary. Refer to EC-403 , EC-408 .
2. Check IACV-AAC valve harness and repair if necessary. Refer to EC-398 .
3. Check ECM function by substituting another known-good ECM.
(ECM may be the cause of an incident, but this is a rare case.)

>> GO TO 10.

EC-42
BASIC SERVICE PROCEDURE
[KA24DE]
10. CHECK HEATED OXYGEN SENSOR 1 SIGNAL A
With CONSULT-II
1. See “HO2S1 MNTR (B1)” in “DATA MONITOR” mode.
EC
2. Run engine at about 2,000 rpm for about 2 minutes under no-load.
3. Maintain engine at 2,000 rpm under no-load (engine is warmed
up to normal operating temperature) and check that the monitor
C
fluctuates between “LEAN” and “RICH” more than 5 times dur-
ing 10 seconds.
1 time: RICH → LEAN → RICH D
2 times: RICH → LEAN → RICH → LEAN → RICH

Without CONSULT-II
E
1. Run engine at about 2,000 rpm for about 2 minutes under no-
load. SEF820Y

2. Set voltmeter probe between ECM terminal 50 and ground.


F
3. Make sure that the voltage fluctuates between 0 - 0.3V and 0.6 -
1.0V more than 5 times during 10 seconds at 2,000 rpm.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V G
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V
→ 0 - 0.3V
H
OK or NG
OK >> INSPECTION END
NG >> GO TO 11.
I
AEC873A

11. CHECK HEATED OXYGEN SENSOR 1 HARNESS J


1. Stop engine and disconnect battery ground cable.
2. Disconnect ECM harness connector.
3. Disconnect heated oxygen sensor 1 harness connector. K
4. Check for continuity between terminal 50 of ECM harness connector and heated oxygen sensor 1 termi-
nal 2. Refer to wiring diagram.
L
Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG M
OK (With CONSULT-II) >> GO TO 13.
OK (Without CONSULT-II) >> GO TO 14.
NG >> 1. Repair or replace harness between ECM and heated oxygen sensor 1
2. GO TO 12.

EC-43
BASIC SERVICE PROCEDURE
[KA24DE]
12. PREPARATION FOR IDLE SPEED ADJUSTING
With CONSULT-II
1. Select “IGNITION TIMING ADJ” in “WORK SUPPORT” mode.
2. Touch “START”.

PEF546N

Without CONSULT-II
1. Stop engine and disconnect throttle position sensor harness
connector.
2. Start engine.

>> GO TO 6.

SEF265S

13. CHECK CO%


With CONSULT-II
1. Reconnect ECM harness connector and heated oxygen sensor 1 harness connector.
2. Start engine warm it up until engine control temperature indicator points the middle of gauge.
3. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
4. Select “ENG COOLANT TEMP” in “ACTIVE TEST” mode.
5. Set “COOLANT TEMP” to 5°C (41°F) by touching “Qu” and “Qd”
and “UP”, “DOWN”.
6. Start engine and rev it (2,000 to 3,000rpm) two or three times
under no load, then run engine at idle speed.
7. Check CO%.
Idle CO : 0.7 - 9.1%and engine runs smoothly.
OK or NG
OK >> GO TO 15.
NG >> GO TO 16.
SEF172Y

EC-44
BASIC SERVICE PROCEDURE
[KA24DE]
14. CHECK CO% A
Without CONSULT-II
1. Reconnect ECM harness connector and heated oxygen sensor 1 harness connector.
EC
2. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
3. Turn ignition switch OFF.
4. Disconnect engine coolant temperature sensor harness connector. C
5. Connect a resistor (4.4 kΩ) between terminals of engine coolant
temperature sensor harness connector.
6. Start engine and rev it (2,000 to 3,000 rpm) two or three times D
under no load, then run engine at idle speed.
7. Check CO%.
Idle CO: 0.7 − 9.1% and engine runs smoothly. E

8. After checking CO%, turn ignition switch OFF, disconnect the


resistor from the terminals of engine coolant temperature sensor
harness connector, and then connect engine coolant tempera- F
ture sensor harness connector to engine coolant temperature SEF053RA

sensor.
OK or NG G
OK >> GO TO 15.
NG >> GO TO 16.
H
15. CHECK HEATED OXYGEN SENSOR 1 SIGNAL
With CONSULT-II I
1. Stop engine.
2. Replace heated oxygen sensor 1.
3. Restart engine and warm it up until engine coolant temperature indicator points the middle gauge. J
4. See “HO2S1 MNTR (B1)” in “DATA MONITOR” mode.
5. Maintain engine at 2,000 rpm under no-load (engine is warmed
up to normal operating temperature.). Check that the monitor K
fluctuates between “LEAN” and “RICH” more than 5 times dur-
ing 10 seconds.
L
1 time: RICH → LEAN → RICH
2 times: RICH → LEAN → RICH → LEAN → RICH

Without CONSULT-II M
1. Stop engine. SEF820Y

2. Replace heated oxygen sensor 1.


3. Restart engine and warm it up to normal operating temperature.
4. Run engine at approx. 2,000 rpm for approx. 2 minutes under
no-load.
5. Set voltmeter probe between ECM terminal 50 and ground.
6. Make sure that voltage fluctuates between 0 - 0.3V and 0.6 -
1.0V more than 5 times during 10 seconds at 2,000 rpm.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V
→ 0 - 0.3V
OK or NG AEC873A

OK >> GO TO 12.
NG >> GO TO 16.

EC-45
BASIC SERVICE PROCEDURE
[KA24DE]
16. DETECT MALFUNCTIONING PART
1. Stop engine.
2. Connect heated oxygen sensor 1 harness connector.
3. Check the following:
● Check fuel pressure regulator and repair or replace if necessary. Refer to EC-48 .
● Check mass air flow sensor and its circuit and repair or replace if necessary.
Refer to EC-139 , EC-146 .
● Check injector and its circuit and repair or replace if necessary.
Refer to EC-545 .
● Check engine coolant temperature sensor and its circuit and repair or replace if necessary.
Refer to EC-157 , EC-177 .
● Check ECM function by substituting another known-good ECM.
(ECM may be the cause of an incident, but this is a rare case.)

>> GO TO 12.
● If a vehicle contains a part which is operating outside of design specifications with no MIL illumi-
nation, the part shall not be replaced prior to emission testing unless it is determined that the part
has been tampered with or abused in such a way that the diagnostic system cannot reasonably be
expected to detect the resulting malfunction.
Fuel Pressure Check UBS00D15

FUEL PRESSURE RELEASE


With CONSULT-II
1. Turn ignition switch ON.
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT”
mode with CONSULT-II.
3. After engine stalls, crank it two or three times to release all fuel
pressure.

LEC104A

4. Turn ignition switch OFF.

PEF823K

EC-46
BASIC SERVICE PROCEDURE
[KA24DE]
Without CONSULT-II
1. Remove fuse for fuel pump. A
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
EC
pressure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
C

D
SEF164X

FUEL PRESSURE CHECK


Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger. E
NOTE:
● When reconnecting fuel line, always use new clamps.
● Make sure that clamp screw does not contact adjacent parts. F
● Use a torque driver to tighten clamps.
● Use Pressure Gauge to check fuel pressure.
● Do not perform fuel pressure check with system operating. Fuel pressure gauge may indicate G
false readings.
1. Release fuel pressure to zero.
2. Disconnect fuel hose between fuel filter and fuel tube (engine side). H
3. Install pressure gauge between fuel filter and fuel tube.

K
AEC064B

4. Start engine and check for fuel leakage. L


5. Read the indication of fuel pressure gauge.
At idle speed:
M
With vacuum hose con- Approximately 235 kPa
nected (2.4 kg/cm2 , 34 psi)
With vacuum hose dis- Approximately 294 kPa
connected (3.0 kg/cm2 , 43 psi)
If results are unsatisfactory, perform EC-48, "Fuel Pressure
Regulator Check" . SEF318V

EC-47
BASIC SERVICE PROCEDURE
[KA24DE]
Fuel Pressure Regulator Check UBS00D16

1. Stop engine and disconnect fuel pressure regulator vacuum


hose from intake manifold.
2. Plug intake manifold with a rubber cap.
3. Connect variable vacuum source to fuel pressure regulator.
4. Start engine and read indication of fuel pressure gauge as vac-
uum is changed.
Fuel pressure should decrease as vacuum increases. If results
are unsatisfactory, replace fuel pressure regulator.

SEF718B

EC-48
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[KA24DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM PFP:00028
A
Introduction UBS00D17

The ECM has an on board diagnostic system which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including: EC
Diagnostic Trouble Code (DTC) Mode 3 of SAE J1979
Freeze Frame data Mode 2 of SAE J1979
C
System Readiness Test (SRT) code Mode 1 of SAE J1979
1st Trip Diagnostic Trouble Code (1st Trip DTC) Mode 7 of SAE J1979
1st Trip Freeze Frame data D
Test values and Test limits Mode 6 of SAE J1979
Calibration ID Mode 9 of SAE J1979
E
The above information can be checked using procedures listed in the table below.
×: Applicable —: Not applicable
Freeze Frame 1st trip Freeze
DTC 1st trip DTC
data Frame data
SRT code Test value F

CONSULT-II × × × × × —
GST × ×* × — × × G
*: 1st trip DTCs for self-diagnoses concerning SRT items cannot be shown on the GST display.

The malfunction indicator lamp (MIL) on the instrument panel lights up when the same malfunction is detected
in two consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer to EC-73 .) H

Two Trip Detection Logic UBS00D18

When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the I
ECM memory. The MIL will not light up at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in
the ECM memory, and the MIL lights up. The MIL lights up at the same time when the DTC is stored. <2nd J
trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed
during vehicle operation. Specific on board diagnostic items will cause the ECM to light up or blink the MIL,
and store DTC and Freeze Frame data, even in the 1st trip, as shown below.
×: Applicable —: Not applicable K
MIL DTC 1st trip DTC
1st trip 2nd trip 1st trip 2nd trip 1st trip 2nd trip
Items L
Lighting Lighting display- display- display- display-
Blinking Blinking ing ing ing ing
up up
Misfire (Possible three way catalyst
damage) — DTC: P0300 - P0304 is × — — — — — × —
M
being detected
Misfire (Possible three way catalyst
damage) — DTC: P0300 - P0304 is — — × — — × — —
being detected
One trip detection diagnoses
— × — — × — — —
(Refer to EC-18 .)
Fail-safe items (Refer to EC-73 .) — × — — ×* — — —
Except above — — — × — × × —
*: Except “ECM”

EC-49
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[KA24DE]
Emission-related Diagnostic Information UBS00D19

EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS


×: Applicable —: Not applicable
DTC*1*2 Test value/
Items
CONSULT-II SRT code Test limit 1st trip DTC Reference page
(CONSULT-II screen terms)
GST (GST only)

NO DTC IS DETECTED.
FURTHER TESTING P0000 — — — —
MAY BE REQUIRED.
HO2S1 HTR (B1) P0031 × × ×*4 EC-128
HO2S1 HTR (B1) P0032 × × ×*4 EC-128
HO2S2 HTR (B1) P0037 × × ×*4 EC-133
HO2S2 HTR (B1) P0038 × × ×*4 EC-133
MAF SEN/CIRCUIT P0101 — — × EC-139
MAF SEN/CIRCUIT P0102 — — — EC-146
MAF SEN/CIRCUIT P0103 — — — EC-146
IAT SEN/CIRCUIT P0112 — — — EC-152
IAT SEN/CIRCUIT P0113 — — — EC-152
ECT SEN/CIRCUIT P0117 — — — EC-157
ECT SEN/CIRCUIT P0118 — — — EC-157
TP SEN/CIRCUIT P0121 — — × EC-162
TP SEN/CIRCUIT P0122 — — — EC-171
TP SEN/CIRCUIT P0123 — — — EC-171
ECT SENSOR P0125 — — × EC-177
IAT SENSOR P0127 — — × EC-183
THERMSTAT FNCTN P0128 — — × EC-189
HO2S1 (B1) P0132 — × × EC-191
HO2S1 (B1) P0133 × × ×*4 EC-198
HO2S1 (B1) P0134 — × × EC-208
HO2S2 (B1) P0138 — × × EC-215
HO2S2 (B1) P0139 × × ×*4 EC-222
FUEL SYS-LEAN-B1 P0171 — — × EC-231
FUEL SYS-RICH-B1 P0172 — — × EC-238
FTT SENSOR P0181 — — × EC-244
FTT SEN/CIRCUIT P0182 — — × EC-249
FTT SEN/CIRCUIT P0183 — — × EC-249
ENG OVER TEMP P0217 — — — EC-253
MULTI CYL MISFIRE P0300 — — × EC-258
CYL1 MISFIRE P0301 — — × EC-258
CYL2 MISFIRE P0302 — — × EC-258
CYL3 MISFIRE P0303 — — × EC-258
CYL4 MISFIRE P0304 — — × EC-258
KNOCK SEN/CIRC-B1 P0327 — — — EC-265
KNOCK SEN/CIRC-B1 P0328 — — — EC-265
CKP SEN/CIRCUIT P0335 — — × EC-269
CMP SEN/CIRCUIT P0340 — — × EC-275
EGR SYSTEM P0400 × × ×*4 EC-282

EC-50
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[KA24DE]
DTC*1*2 Test value/
Items A
CONSULT-II SRT code Test limit 1st trip DTC Reference page
(CONSULT-II screen terms)
GST (GST only)

EGRC-BPT VALVE P0402 × × ×*4 EC-293


EC
EGR TEMP SEN/CIRC P0405 — — × EC-299
EGR TEMP SEN/CIRC P0406 — — × EC-299
TW CATALYST SYS-B1 P0420 × × ×*4 EC-306 C
EVAP PURG FLOW/MON P0441 × × ×*4 EC-311
EVAP SMALL LEAK P0442 × × ×*4 EC-320
D
PURG VOLUME CONT/V P0444 — — × EC-332
PURG VOLUME CONT/V P0445 — — × EC-332
VENT CONTROL VALVE P0447 — — × EC-338 E
EVAP SYS PRES SEN P0452 — — × EC-344
EVAP SYS PRES SEN P0453 — — × EC-351
EVAP GROSS LEAK P0455 — — × EC-361 F
EVAP VERY SML LEAK P0456 ×*3 × ×*4 EC-372
FUEL LEV SEN SLOSH P0460 — — × EC-383
G
FUEL LEVEL SENSOR P0461 — — × EC-387
FUEL LEVL SEN/CIRC P0462 — — × EC-389
FUEL LEVL SEN/CIRC P0463 — — × EC-389 H
VEH SPEED SEN/CIRC P0500 — — × EC-393
ISC SYSTEM/CIRC P0505 — — × EC-398
I
ISC SYSTEM P0506 — — × EC-403
ISC SYSTEM P0507 — — × EC-408
CLOSED TP SW/CIRC P0510 — — × EC-413 J
ECM P0605 — — × EC-420
HO2S1 (B1) P1143 × × ×*4 EC-422
K
HO2S1 (B1) P1144 × × ×*4 EC-427
HO2S2 (B1) P1146 × × ×*4 EC-432
HO2S2 (B1) P1147 × × ×*4 EC-439 L
CLOSED LOOP-B1 P1148 — — — EC-446
ENG OVER TEMP P1217 — — — EC-448
CKP SENSOR (COG) P1336 — — × EC-452
M
EGRC SOLENOID/V P1400 — — × EC-457
EGR SYSTEM P1402 × × ×*4 EC-463
EVAP SMALL LEAK P1442 × × ×*4 EC-472
PURG VOLUME CONT/V P1444 — — × EC-474
VENT CONTROL VALVE P1446 — — × EC-483
VENT CONTROL VALVE P1448 — — × EC-487
EVAP VERY SML LEAK P1456 ×*3 × ×*4 EC-493
FUEL LEVEL SEN/CIRC P1464 — — × EC-504
VC/V BYPASS/V P1490 — — × EC-507
VC CUT/V BYPASS/V P1491 — — × EC-513
P-N POS SW/CIRCUIT P1706 — — × EC-523

EC-51
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[KA24DE]
DTC*1*2 Test value/
Items
CONSULT-II SRT code Test limit 1st trip DTC Reference page
(CONSULT-II screen terms)
GST (GST only)

TOR CONV CLTCH S/V P1775*5 — — × EC-530, AT-41


TOR CONV CLTCH S/V P1776*5 — — × EC-534
*1: 1st trip DTC No. is the same as DTC No.
*2: This number is prescribed by SAE J2012.
*3: SRT code will not be set if the self-diagnostic results is NG.
*4: This is not displayed with GST.
*5: For the A/T models.

DTC AND 1ST TRIP DTC


The 1st trip DTC (whose number is the same as the DTC number) is displayed for the latest self-diagnostic
result obtained. If the ECM memory was cleared previously, and the 1st trip DTC did not reoccur, the 1st trip
DTC will not be displayed. If a malfunction is detected during the 1st trip, the 1st trip DTC is stored in the ECM
memory. The MIL will not light up (two trip detection logic). If the same malfunction is not detected in the 2nd
trip (meeting the required driving pattern), the 1st trip DTC is cleared from the ECM memory. If the same mal-
function is detected in the 2nd trip, both the 1st trip DTC and DTC are stored in the ECM memory and the MIL
lights up. In other words, the DTC is stored in the ECM memory and the MIL lights up when the same malfunc-
tion occurs in two consecutive trips. If a 1st trip DTC is stored and a non-diagnostic operation is performed
between the 1st and 2nd trips, only the 1st trip DTC will continue to be stored. For malfunctions that blink or
light up the MIL during the 1st trip, the DTC and 1st trip DTC are stored in the ECM memory.
Procedures for clearing the DTC and the 1st trip DTC from the ECM memory are described EC-61, "HOW TO
ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION" .
For malfunctions in which 1st trip DTCs are displayed, refer to EC-50, "EMISSION-RELATED DIAGNOSTIC
INFORMATION ITEMS" . These items are required by legal regulations to continuously monitor the system/
component. In addition, the items monitored non-continuously are also displayed on CONSULT-II.
1st trip DTC is specified in Mode 7 of SAE J1979. 1st trip DTC detection occurs without lighting up the MIL and
therefore does not warn the driver of a problem. However, 1st trip DTC detection will not prevent the vehicle
from being tested, for example during Inspection/Maintenance (I/M) tests.
When a 1st trip DTC is detected, check, print out or write down and erase (1st trip) DTC and Freeze Frame
data as specified in Work Flow procedure Step II, refer to EC-69, "WORK FLOW" . Then perform DTC Confir-
mation Procedure or Overall Function Check to try to duplicate the problem. If the malfunction is duplicated,
the item requires repair.
How to read DTC and 1st Trip DTC
DTC and 1st trip DTC can be read by the following methods.
With CONSULT-II
With GST
CONSULT-II or GST (Generic Scan Tool) Examples: P0340, P1148, P1706, etc.
These DTCs are prescribed by SAE J2012.
(CONSULT-II also displays the malfunctioning component or system.)
● 1st trip DTC No. is the same as DTC No.
● Output of a DTC indicates a malfunction. However, GST does not indicate whether the malfunction
is still occurring or has occurred in the past and has returned to normal.
CONSULT-II can identify malfunction status as shown below. Therefore, using CONSULT-II (if avail-
able) is recommended.
A sample of CONSULT-II display for DTC is shown below. DTC or 1st trip DTC of a malfunction is displayed in
SELF-DIAGNOSTIC RESULTS mode of CONSULT-II. Time data indicates how many times the vehicle was
driven after the last detection of a DTC.
If the DTC is being detected currently, the time data will be [0].
If a 1st trip DTC is stored in the ECM, the time data will be [1t].

EC-52
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[KA24DE]

EC

PBIB0911E
D
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA
The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant tem-
perature, short term fuel trim, long term fuel trim, engine speed, vehicle speed, throttle valve opening, base
E
fuel schedule and intake air temperature at the moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II or
GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For F
details, see EC-103, "Freeze Frame Data and 1st Trip Freeze Frame Data" .
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority
G
for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol-
lowing priorities to update the data. H
Priority Items
Freeze frame data Misfire — DTC: P0300 - P0304
1 I
Fuel Injection System Function — DTC: P0171, P0172
2 Except the above items
3 1st trip freeze frame data
J
For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was stored in the 2nd
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal- K
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or 1st
trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and freeze
L
frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged in the
ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM mem-
ory is erased. Procedures for clearing the ECM memory are described in EC-61, "HOW TO ERASE EMIS- M
SION-RELATED DIAGNOSTIC INFORMATION" .
SYSTEM READINESS TEST (SRT) CODE
System Readiness Test (SRT) code is specified in Mode 1 of SAE J1979.
As part of enhanced emissions test for Inspection and Maintenance (I/M), certain states require that the status
of SRT be used to indicate whether the ECM has completed self-diagnosis of major emission systems and
components. Completion must be verified in order for the emissions inspection to proceed.
If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating “INCMP”, use
the information in this service manual to set the SRT to “CMPLT”.
In most cases, the ECM will automatically complete its self-diagnosis cycle during normal usage and the SRT
status will indicate “CMPLT” for each application system. Once set as “CMPLT”, the SRT status remains
“CMPLT” until the self-diagnosis memory is erased.
Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer's
normal driving pattern and the SRT will indicate “INCMP” for these items.
NOTE:
The SRT will also indicate “INCMP” if the self-diagnosis memory is erased for any reason or if the ECM mem-
ory power supply is interrupted for several hours.

EC-53
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[KA24DE]
If, during the state emissions inspection, the SRT indicates “CMPLT” for all test items, the inspector will con-
tinue with the emissions test. However, if the SRT indicates “CMPLT” for one or more of the SRT items, the
vehicle is returned to the customer untested.
NOTE:
If MIL is ON during the state emissions inspection, the vehicle is also returned to the customer untested even
though the SRT indicates “CMPLT” for all test items. Therefore, it is important to check SRT (“CMPLT”) and
DTC (No DTCs) before the inspection.
This service manual contains the service procedure and support information to perform a comprehensive road
test that enables the ECM to complete the SRT.
SRT Item
The following table shows required self-diagnostic items to set the SRT to “CMPLT”.
SRT item Perfor- Required self-diagnostic items to set the SRT to “CMPLT” Corresponding DTC
(CONSULT-II indica- mance No.
tion) Priority *
CATALYST 2 Three way catalyst function P0420
EVAPORATIVE SYS- 1 EVAP control system P0442,P1442
TEM
2 EVAP control system P0456, P1456
2 EVAP control system purge flow monitoring P0441
HO2S 2 Heated oxygen sensor 1 P0133
Heated oxygen sensor 1 P1143
Heated oxygen sensor 1 P1144
Heated oxygen sensor 2 P0139
Heated oxygen sensor 2 P1147
Heated oxygen sensor 2 P1146
HO2S HTR 2 Heated oxygen sensor 1 heater P0031, P0032
Heated oxygen sensor 2 heater P0037, P0038
EGR SYSTEM 3 EGR function P0400
EGRC-BPT valve function P0402
1 EGR function P1402
*: If completion of several SRTs is required, perform driving patterns (DTC confirmation procedure) one by one based on the priority for
models with CONSULT-II.

EC-54
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[KA24DE]
SRT Set Timing
SRT is set as “CMPLT” after self-diagnosis has been performed one or more times. Completion of SRT is A
done regardless of whether the result is OK or NG. The set timing is different between them and is shown in
the following table.
Example EC
Self-diagnosis result Ignition cycle
Diagnosis
← ON → OFF ← ON → OFF ← ON → OFF ← ON →
P0400 OK (1) — (1) OK (2) — (2) C
P0402 OK (1) — (1) — (1) OK (2)
Case 1
P1402 OK (1) OK (2) — (2) — (2)
D
SRT of EGR “CMPLT” “CMPLT” “CMPLT” “CMPLT”
All OK
P0400 OK (1) — (1) — (1) — (1)
P0402 — (0) — (0) OK (1) — (1) E
Case 2
P1402 OK (1) OK (2) — (2) — (2)
SRT of EGR “INCMP” “INCMP” “CMPLT” “CMPLT”
F
P0400 OK OK — —
P0402 — — — —
NG G
P1402 NG — NG (Consecutive
NG exists Case 3
NG)
(1st trip) DTC H
1st trip DTC — 1st trip DTC
DTC (= MIL “ON”)
SRT of EGR “INCMP” “INCMP” “INCMP” “CMPLT”
OK: Self-diagnosis is carried out and the result is OK. I
NG: Self-diagnosis is carried out and the result is NG.
—: Self-diagnosis is not carried out.

When all SRT related self-diagnoses showed OK results in a same cycle (Ignition OFF – ON – OFF), the SRT J
will indicate “CMPLT”.
→ Case 1 above
When all SRT related self-diagnoses show OK results through several different cycles, the SRT will indicate
K
“CMPLT” at the time the respective self-diagnoses have at least one OK result.
→ Case 2 above
If one or more SRT related self-diagnoses showed NG results in 2 consecutive cycles, the SRT will also indi-
cate “COMPLT”. L
→ Case 3 above
The previous table shows that the minimum number of cycles for setting SRT as “INCMP” is one (1) for each
self-diagnosis (Case 1 and 2) or two (2) for one self-diagnosis (Case 3). However, in preparation for the State M
emissions inspection, it is unnecessary of each self-diagnosis to be executed twice (Case 3) because of the
following reasons;
● The SRT will indicate “CMPLT” at the time the respective self-diagnoses have one (1) OK result.
● The emissions inspection requires “CMPLT” of the SRT only with OK self-diagnostic results.
● When, during SRT driving pattern, 1st trip DTC (NG) is detected prior to “CMPLT” of SRT, the self-diagno-
sis memory must be erased from ECM after repair.
● If the 1st trip DTC is erased, all the SRT will indicate “INCMP”.
NOTE:
SRT can be set as “CMPLT” together with the DTC(s). Therefore, DTC check must always be carried out prior
to the State emission inspection even though the SRT indicates “CMPLT”.

EC-55
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[KA24DE]
SRT Service Procedure
If a vehicle has been rejected for the State emissions inspection due to one or more SRT items indicating
“INCMP”, review the following flowchart diagnostic sequence.

SEF170Z

*1 EC-52 *2 EC-56 *3 EC-57

How to Display SRT Code


With CONSULT-II
For items whose SRT codes are set, a “CMPLT” is displayed on the CONSULT-II screen; for items whose SRT
codes are not set, “INCMP” is displayed.
Selecting “SRT STATUS” in “DTC CONFIRMATION” mode with CONSULT-II.
A sample of CONSULT-II display for SRT code is shown below.

EC-56
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[KA24DE]
“INCMP” means the self-diagnosis is incomplete and SRT is not set.
“CMPLT” means the self-diagnosis is complete and SRT is set. A
With GST
Selecting Mode 1 with GST (Generic Scan Tool)
EC

SEF713Y

D
How to Set SRT Code
To set all SRT codes, self-diagnosis for the items indicated above must be performed one or more times. Each
diagnosis may require a long period of actual driving under various conditions.
E
With CONSULT-II
Perform corresponding DTC confirmation procedure one by one based on Performance Priority in the table on
EC-54, "SRT Item" .
F
Without CONSULT-II
The most efficient driving pattern in which SRT codes can be properly set is explained on EC-58, "Driving Pat-
tern" . The driving pattern should be performed one or more times to set all SRT codes.
G

EC-57
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[KA24DE]
Driving Pattern

PBIB1400E

EC-58
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[KA24DE]
● The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driv-
ing habits, etc. A
Zone A refers to the range where the time required, for the diagnosis under normal conditions*, is the
shortest.
Zone B refers to the range where the diagnosis can still be performed if the diagnosis is not completed
EC
within zone A.
*: Normal conditions refer to the following:
● Sea level
C
● Flat road
● Ambient air temperature: 20 - 30°C (68 - 86°F)
● Diagnosis is performed as quickly as possible under normal conditions. D
Under different conditions [For example: ambient air temperature other than 20 - 30°C (68 - 86°F)], diag-
nosis may also be performed.
Pattern 1: E
● The engine is started at the engine coolant temperature of −10 to 35°C (14 to 95°F)
(where the voltage between the ECM terminal 59 and ground is 3.0 - 4.3V).
● The engine must be operated at idle speed until the engine coolant temperature is greater than F
70°C (158°F) (where the voltage between the ECM terminal 59 and ground is lower than 1.4V).
● The engine is started at the tank fuel temperature of warmer than 0°C (32°F) (where the voltage
between the ECM terminal 60 and ground is less than 4.1V).
G
Pattern 2:
● When steady-state driving is performed again even after it is interrupted, each diagnosis can be con-
ducted. In this case, the time required for diagnosis may be extended. H
Pattern 3:
● The driving pattern outlined in *2 must be repeated at least 3 times.
Pattern 4: I
● Tests are performed after the engine has been operated for at least 17 minutes.
● The accelerator pedal must be held very steady during steady-state driving.
● If the accelerator pedal is moved, the test must be conducted all over again. J
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then release the accelerator pedal
and keep it released for more than 10 seconds. Depress the accelerator pedal until vehicle speed is 90 km/h
(56 MPH) again. K
*2: Operate the vehicle in the following driving pattern.
1. Decelerate vehicle to 0 km/h (0 MPH) and let engine idle.
2. Repeat driving pattern shown below at least 10 times. L
– During acceleration, hold the accelerator pedal as steady as possible.
3. Repeat steps 1 and 2 until the EGR system SRT is set.
*3: Checking the vehicle speed with GST is advised. M
Suggested Transmission Gear Position for A/T Models
Set the selector lever in the “D” position with the overdrive switch
turned ON.
Suggested upshift speeds for M/T models
Shown below are suggested vehicle speeds for shifting into a higher
gear. These suggestions relate to fuel economy and vehicle perfor-
mance. Actual upshift speeds will vary according to road conditions,
the weather and individual driving habits.
SEF414S

For normal acceleration in low altitude areas [less than 1,219 m For quick acceleration in low altitude
(4,000 ft)]: areas and high altitude areas [over
1,219 m (4,000 ft)]:
Gear change ACCEL shift point km/h (MPH) CRUISE shift point km/h (MPH) km/h (MPH)
1st to 2nd 21 (13) 21 (13) 24 (15)

EC-59
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[KA24DE]
2nd to 3rd 37 (23) 297(16) 40 (25)
3rd to 4th 53 (33) 43 (27) 64 (40)
4th to 5th 63 (39) 58 (36) 72 (45)

Suggested Maximum Speed in Each Gear


Downshift to a lower gear if the engine is not running smoothly, or if you need to accelerate.
Do not exceed the maximum suggested speed (shown below) in any gear. For level road driving, use the high-
est gear suggested for that speed. Always observe posted speed limits and drive according to the road condi-
tions to ensure safe operation. Do not over-rev the engine when shifting to a lower gear as it may cause
engine damage or loss of vehicle control.
km/h (MPH)
Gear
2WD (AUTO mode)
1st 50 (30)
2nd 95 (60)

TEST VALUE AND TEST LIMIT (GST ONLY — NOT APPLICABLE TO CONSULT-II)
The following is the information specified in Mode 6 of SAE J1979.
The test value is a parameter used to determine whether a system/circuit diagnostic test is OK or NG while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the
maximum or minimum value and is compared with the test value being monitored.
These data (test value and test limit) are specified by Test ID (TID) and Component ID (CID) and can be dis-
played on the GST screen.
Test value
Item Self-diagnostic test item DTC (GST display) Test limit Conversion
TID CID
P0420 01H 01H Max. 1/128
CATALYST Three way catalyst function (Bank 1)
P0420 02H 81H Min. 1
P0442 05H 03H Max. 1/128 mm2
EVAP control system (Small leak)
P1442 05H 03H Max. 1/128 mm2
EVAP
SYSTEM EVAP control system purge flow monitoring P0441 06H 83H Min. 20 mV
P0456 07H 03H Max. 1/128 mm2
EVAP control system (Very small leak)
P1456 07H 03H Max. 1/128 mm2
P0133 09H 04H Max. 16 ms
P1143 0AH 84H Min. 10 mV
Heated oxygen sensor 1 P1144 0BH 04H Max. 10 mV
P0132 0CH 04H Max. 10 mV
HO2S P0134 0DH 04H Max. 1s
P0139 19H 86H Min. 10 mV/500 ms
P1147 1AH 86H Min. 10 mV
Heated oxygen sensor 2
P1146 1BH 06H Max. 10 mV
P0138 1CH 06H Max. 10 mV
P0032 29H 08H Max. 20 mV
Heated oxygen sensor 1 heater
HO2S P0031 2AH 88H Min. 20 mV
HEATER P0038 2DH 0AH Max. 20 mV
Heated oxygen sensor 2 heater
P0037 2EH 8AH Min. 20 mV

EC-60
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[KA24DE]
Test value
Item Self-diagnostic test item DTC (GST display) Test limit Conversion A
TID CID
P0400 31H 8CH Min. 1°C
EC
P0400 32H 8CH Min. 1°C
EGR function P0400 33H 8CH Min. 1°C
EGR SYS-
P0400 34H 8CH Min. 1°C C
TEM
P1402 35H 0CH Max. 1°C
P0402 36H 0CH Max. 1 count
EGR-BPT valve function D
P0402 37H 8CH Min. 1 count

HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION


How to Erase DTC (With CONSULT-II) E
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 5
seconds and then turn it ON (engine stopped) again.
2. Turn CONSULT-II “ON” and touch “ENGINE”. F
3. Touch “SELF-DIAG RESULTS”.
4. Touch “ERASE”. (The DTC in the ECM will be erased.)
G

LEC030A

The emission-related diagnostic information can be erased by selecting “ERASE” in the “SELF-DIAG
RESULTS” mode with CONSULT-II.
How to Erase DTC (With GST)
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 5
seconds and then turn it ON (engine stopped) again.
2. Select Mode 4 with GST (Generic Scan Tool).
The emission-related diagnostic information in the ECM can be erased by selecting Mode 4 with GST
(Generic Scan Tool).

EC-61
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[KA24DE]
NOTE:
● If the battery is disconnected, the emission-related diagnostic information will be lost within 24
hours.
● The following data are cleared when the ECM memory is erased.
1. Diagnostic trouble codes
2. 1st trip diagnostic trouble codes
3. Freeze frame data
4. 1st trip freeze frame data
5. System readiness test (SRT) codes
6. Test values
7. Others
Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but all
of the data listed above, are cleared from the ECM memory during work procedures.
Malfunction Indicator Lamp (MIL) UBS00D1A

DESCRIPTION
The MIL is located on the instrument panel.
1. The MIL will light up when the ignition switch is turned ON with-
out the engine running. This is a bulb check.
If the MIL does not light up, refer to DI-25, "WARNING LAMPS"
or see EC-569, "DATA LINK CONNECTOR" .
2. When the engine is started, the MIL should go off.
If the MIL remains on, the on board diagnostic system has
detected an engine system malfunction.

SEF217U

ON BOARD DIAGNOSTIC SYSTEM FUNCTION


The on board diagnostic system has the following two functions.
Diagnostic Test KEY and ENG. Function Explanation of Function
Mode Status
Mode I Ignition switch in BULB CHECK This function checks the MIL bulb for damage (blown,
ON position open circuit, etc.).
If the MIL does not come on, check MIL circuit.

Engine stopped

Engine running MALFUNCTION This is a usual driving condition. When a malfunction is


WARNING detected twice in two consecutive driving cycles (two trip
detection logic), the MIL will light up to inform the driver
that a malfunction has been detected.
The following malfunctions will light up or blink the MIL in
the 1st trip.
● Misfire (Possible three way catalyst damage)
● One trip detection diagnoses

DIAGNOSTIC TEST MODE I — BULB CHECK


In this mode, the MIL on the instrument panel should stay ON. If it remains OFF, check the bulb. Refer to DI-
25, "WARNING LAMPS" or see EC-569, "DATA LINK CONNECTOR" .

EC-62
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[KA24DE]
DIAGNOSTIC TEST MODE I — MALFUNCTION WARNING
MIL Condition
A

ON When the malfunction is detected or the ECM's CPU is malfunctioning.


OFF No malfunction. EC
OBD System Operation Chart UBS00D1B

RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DETECTABLE ITEMS
● When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are C
stored in the ECM memory.
● When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MIL will come on. For details, refer to EC-49, "Two Trip Detection D
Logic" .
● The MIL will go off after the vehicle is driven 3 times with no malfunction. The drive is counted only when
the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs while counting, E
the counter will reset.
● The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A)
without the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and F
Fuel Injection System, the DTC and freeze frame data will be stored until the vehicle is driven 80 times
(driving pattern C) without the same malfunction recurring. The “TIME” in “SELF-DIAGNOSTIC
RESULTS” mode of CONSULT-II will count the number of times the vehicle is driven.
G
● The 1st trip DTC is not displayed when the self-diagnosis results in “OK” for the 2nd trip.
SUMMARY CHART
Items Fuel Injection System Misfire Other H
MIL (goes off) 3 (pattern B) 3 (pattern B) 3 (pattern B)
DTC, Freeze Frame Data (no display) 80 (pattern C) 80 (pattern C) 40 (pattern A)
I
1st Trip DTC (clear) 1 (pattern C), *1 1 (pattern C), *1 1 (pattern B)
1st Trip Freeze Frame Data (clear) *1, *2 *1, *2 1 (pattern B)
For details about patterns B and C under Fuel Injection System and Misfire, see EC-65 . J
For details about patterns A and B under Other, see EC-67 .
*1: Clear timing is at the moment OK is detected.
*2: Clear timing is when the same malfunction is detected in the 2nd trip.
K

EC-63
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[KA24DE]
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS FOR “MIS-
FIRE” <EXHAUST QUALITY DETERIORATION>, “FUEL INJECTION SYSTEM”

SEF392S

*1: When the same malfunction is *2: MIL will go off after vehicle is driven *3: When the same malfunction is
detected in two consecutive trips, 3 times (pattern B) without any mal- detected in two consecutive trips, the
MIL will light up. functions. DTC and the freeze frame data will
be stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: The 1st trip DTC and the 1st trip
will not be displayed any longer after the first time, the 1st trip DTC and freeze frame data will be cleared at
vehicle is driven 80 times (pattern C) the 1st trip freeze frame data will be the moment OK is detected.
without the same malfunction. stored in ECM.
(The DTC and the freeze frame data
still remain in ECM.)
*7: When the same malfunction is *8: 1st trip DTC will be cleared when
detected in the 2nd trip, the 1st trip vehicle is driven once (pattern C)
freeze frame data will be cleared. without the same malfunction after
DTC is stored in ECM.

EC-64
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[KA24DE]
EXPLANATION FOR DRIVING PATTERNS FOR “MISFIRE <EXHAUST QUALITY DETERIORA-
TION>”, “FUEL INJECTION SYSTEM” A
Driving Pattern B
Driving pattern B means the vehicle operation as follows:
All components and systems should be monitored at least once by the OBD system. EC
● The B counter will be cleared when the malfunction is detected once regardless of the driving pattern.
● The B counter will be counted up when driving pattern B is satisfied without any malfunction.
● The MIL will go off when the B counter reaches 3. (*2 in “OBD SYSTEM OPERATION CHART”) C

Driving Pattern C
Driving pattern C means the vehicle operation as follows: D
1. The following conditions should be satisfied at the same time:
Engine speed: (Engine speed in the freeze frame data) ±375 rpm
Calculated load value: (Calculated load value in the freeze frame data) × (1±0.1) [%] E
Engine coolant temperature (T) condition:
● When the freeze frame data shows lower than 70°C (158°F), “T” should be lower than 70°C (158°F).
● When the freeze frame data shows higher than or equal to 70°C (158°F), “T” should be higher than or F
equal to 70°C (158°F).
Example:
If the stored freeze frame data is as follows:
G
Engine speed: 850 rpm, Calculated load value: 30%, Engine coolant temperature: 80°C (176°F)
To be satisfied with driving pattern C, the vehicle should run under the following conditions:
Engine speed: 475 - 1,225 rpm, Calculated load value: 27 - 33%, Engine coolant temperature: more than 70°C
(158°F) H
● The C counter will be cleared when the malfunction is detected regardless of (1).
● The C counter will be counted up when (1) is satisfied without the same malfunction.
● The DTC will not be displayed after C counter reaches 80. I
● The 1st trip DTC will be cleared when C counter is counted once without the same malfunction after DTC
is stored in ECM.
J

EC-65
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[KA24DE]
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS EXCEPT FOR
“MISFIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYSTEM”

SEF393SD

*1: When the same malfunction is *2: MIL will go off after vehicle is driven *3: When the same malfunction is
detected in two consecutive trips, 3 times (pattern B) without any mal- detected in two consecutive trips, the
MIL will light up. functions. DTC and the freeze frame data will
be stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: 1st trip DTC will be cleared after
will not be displayed any longer after the first time, the 1st trip DTC and vehicle is driven once (pattern B)
vehicle is driven 40 times (pattern A) the 1st trip freeze frame data will be without the same malfunction.
without the same malfunction. stored in ECM.
(The DTC and the freeze frame data
still remain in ECM.)
*7: When the same malfunction is
detected in the 2nd trip, the 1st trip
freeze frame data will be cleared.

EC-66
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[KA24DE]
EXPLANATION FOR DRIVING PATTERNS EXCEPT FOR “MISFIRE <EXHAUST QUALITY
DETERIORATION>”, “FUEL INJECTION SYSTEM” A
Driving Pattern A

EC

G
AEC574

● The A counter will be cleared when the malfunction is detected regardless of (1) - (4).
● The A counter will be counted up when (1) - (4) are satisfied without the same malfunction. H
● The DTC will not be displayed after the A counter reaches 40.
Driving Pattern B
I
Driving pattern B means the vehicle operation as follows:
All components and systems should be monitored at least once by the OBD system.
● The B counter will be cleared when the malfunction is detected once regardless of the driving pattern.
J
● The B counter will be counted up when driving pattern B is satisfied without any malfunctions.
● The MIL will go off when the B counter reaches 3 (*2 in “OBD SYSTEM OPERATION CHART”).
K

EC-67
TROUBLE DIAGNOSIS
[KA24DE]
TROUBLE DIAGNOSIS PFP:00004

Trouble Diagnosis Introduction UBS00D1C

INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no incidents such as vacuum
leaks, fouled spark plugs, or other incidents with the engine.

MEF036D

It is much more difficult to diagnose an incident that occurs intermit-


tently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.

SEF233G

A visual check only may not find the cause of the incidents. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the Work Flow on EC-69 .
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A Diagnostic Worksheet like the example
on next page should be used.
Start your diagnosis by looking for conventional malfunctions first.
This will help troubleshoot driveability malfunctions on an electroni-
SEF234G
cally controlled engine vehicle.

EC-68
TROUBLE DIAGNOSIS
[KA24DE]
WORK FLOW
Flow Chart A

EC

SEF510ZG

*1: EC-73, "Fail-safe Chart" *2: If time data of “SELF-DIAG *3: If the incident cannot be duplicated,
RESULTS” is other than “0” or “1t” refer to EC-120, "TROUBLE DIAG-
refer to EC-120, "TROUBLE DIAG- NOSIS FOR INTERMITTENT INCI-
NOSIS FOR INTERMITTENT INCI- DENT" .
DENT" .
*4: If the on board diagnostic system *5: If the malfunctioning part cannot be *6: EC-58, "Driving Pattern"
cannot be performed, check main found, refer to EC-120, "TROUBLE
power supply and ground circuit. DIAGNOSIS FOR INTERMITTENT
Refer to EC-121, "POWER SUPPLY INCIDENT" .
AND GROUND CIRCUIT" .
*7: EC-116, "TROUBLE DIAGNOSIS -
SPECIFICATION VALUE"

EC-69
TROUBLE DIAGNOSIS
[KA24DE]
Description for Work Flow
STEP DESCRIPTION
Get detailed information about the conditions and the environment when the incident/symptom occurred using the
STEP I
EC-71, "DIAGNOSTIC WORKSHEET" .
Before confirming the concern, check and write down (print out using CONSULT-II or GST) the (1st trip) DTC and the
(1st trip) freeze frame data, then erase the DTC and the freeze frame data. (Refer to EC-61, "HOW TO ERASE EMIS-
SION-RELATED DIAGNOSTIC INFORMATION" .) The (1st trip) DTC and the (1st trip) freeze frame data can be used
STEP II when duplicating the incident at STEP III & IV.
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the customer.
(The Symptom Matrix Chart will be useful. See EC-84 .)
Also check related service bulletins for information.
Try to confirm the symptom and under what conditions the incident occurs.
The DIAGNOSTIC WORK SHEET and the freeze frame data are useful to verify the incident. Connect CONSULT-II
to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
STEP III
If the incident cannot be verified, perform “INCIDENT SIMULATION TESTS” in GI-25, "How to Perform Efficient Diag-
nosis for an Electrical Incident" .
If the malfunction code is detected, skip STEP IV and perform STEP V.
Try to detect the (1st trip) DTC by driving in (or performing) the DTC Confirmation Procedure. Check and read the (1st
trip) DTC and (1st trip) freeze frame data by using CONSULT-II or GST.
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO TRIG)
mode and check real time diagnosis results.
STEP IV If the incident cannot be verified, perform “INCIDENT SIMULATION TESTS” in GI-25, "How to Perform Efficient Diag-
nosis for an Electrical Incident" .
In case the DTC Confirmation Procedure is not available, perform the Overall Function Check instead. The (1st trip)
DTC cannot be displayed by this check, however, this simplified check is an effective alternative.
The NG result of the Overall Function Check is the same as the (1st trip) DTC detection.
Take the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to Trouble Diagnosis for DTC PXXXX.
If the normal code is indicated, proceed to the Basic Inspection. (Refer to EC-74 .) If CONSULT-II is available, per-
STEP V
form “DATA MONITOR (SPEC)” mode with CONSULT-II and proceed to the “TROUBLE DIAGNOSIS — SPECIFICA-
TION VALUE”, EC-116 . (If malfunction is detected, proceed to “REPAIR/REPLACE”.) Then perform inspections
according to the Symptom Matrix Chart. (Refer to EC-84 .)
Identify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect the
system for mechanical binding, loose connectors or wiring damage using (tracing) Harness Layouts.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in “DATA MONITOR (AUTO
TRIG)” mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CONSULT-II.
STEP VI Refer to EC-91, "ECM Terminals and Reference Value" , EC-112, "CONSULT-II Reference Value in Data Monitor
Mode" .
The Diagnostic Procedure in EC section contains a description based on open circuit inspection. A short circuit
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to “Circuit Inspection”
inGI-25, "How to Perform Efficient Diagnosis for an Electrical Incident" .
Repair or replace the malfunction parts.
Once you have repaired the circuit or replaced a component, you need to run the engine in the same conditions and
circumstances which resulted in the customer's initial complaint.
Perform the DTC Confirmation Procedure and confirm the normal code [DTC No. P0000] is detected. If the incident is
STEP VII
still detected in the final check, perform STEP VI by using a different method from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in ECM.
(Refer to EC-61, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION" .)

EC-70
TROUBLE DIAGNOSIS
[KA24DE]
DIAGNOSTIC WORKSHEET
There are many operating conditions that lead to the malfunction of A
engine components. A good grasp of such conditions can make trou-
ble-shooting faster and more accurate.
In general, each customer feels differently about an incident. It is EC
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the one on EC-71, "Worksheet
Sample" in order to organize all the information for troubleshooting. C
Some conditions may cause the MIL to come on steady or blink and
DTC to be detected. Examples:
● Vehicle ran out of fuel, which caused the engine to misfire. SEF907L
D
● Fuel filler cap was left off or incorrectly screwed on, allowing fuel
to evaporate into the atmosphere.
E
Worksheet Sample

LEC031A

EC-71
TROUBLE DIAGNOSIS
[KA24DE]
DTC Inspection Priority Chart UBS00D1D

If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
Priority Detected items (DTC)
1 ● P0101, P0102, P0103 MAF sensor
● P0112, P0113, P0127 IAT sensor
● P0117, P0118, P0125 ECT sensor
● P0121, P0122, P0123 TP sensor
● P0128 Thermostat function
● P0181, P0182, P0183 FTT sensor
● P0327, P0328 KS
● P0340 CMP sensor
● P0460, P0461, P0462, P0463, P1464 Fuel level sensor
● P0500 VSS
● P0605 ECM
● P1400 EGRC-solenoid valve
● P1706 PNP switch
2 ● P0031, P0032 HO2S1 heater
● P0037, P0038 HO2S2 heater
● P0132, P0133, P0134, P1143, P1144 HO2S1
● P0138, P0139, P1146, P1147 HO2S2
● P0335, P1336 CKP sensor
● P0405, P0406 EGRT sensor
● P0441 EVAP control system purge flow monitoring
● P0444, P0445, P1444 EVAP canister purge volume control solenoid valve
● P0447, P1446, P1448 EVAP canister vent control valve
● P0452, P0453 EVAP control system pressure sensor
● P0510 CTP switch
● P1442 EVAP control system (SMALL LEAK)
● P1490, P1491 Vacuum cut valve bypass valve
● P1775, P1776 TCC solenoid valve
3 ● P0171, P0172 Fuel injection system function
● P0300 - P0304 Misfire
● P0400, P1402 EGR function
● P0402 EGRC-BPT valve
● P0420 Three way catalyst function
● P0442 EVAP control system (SMALL LEAK)
● P0455 EVAP control system (GROSS LEAK)
● P0456, P1456 EVAP control system (VERY SMALL LEAK)
● P0505, P0506, P507 ISC system
● P1148 Closed loop control

EC-72
TROUBLE DIAGNOSIS
[KA24DE]
Fail-safe Chart UBS00D1E

A
The ECM enters fail-safe mode if any of the following malfunctions is detected due to the open or short circuit.
When the ECM enters the fail-safe mode, the MIL illuminates.
DTC No.
EC
CONSULT-II Detected items Engine operating condition in fail-safe mode
GST
P0102 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut. C
P0103
P0112 Intake air temperature sen- The ECM functions on the assumption that the intake air temperature is 25°C (77°F).
P0113 sor
D
P0117 Engine coolant temperature Engine coolant temperature will be determined by ECM based on the time after turning
P0118 sensor circuit ignition switch to ON or START.
CONSULT-II displays the engine coolant temperature decided by ECM.
E
Engine coolant temperature decided (CONSULT-II
Condition
display)
Just as ignition switch is turned to
40°C (104°F) F
ON or START
More than approx. 4 minutes after
80°C (176°F)
ignition ON or START
40 - 80°C (104 - 176°F) G
Except as shown above
(Depends on the time)
P0122 Throttle position sensor cir- Throttle position will be determined based on the injected fuel amount and the engine
P0123 cuit speed. Therefore, acceleration will be poor. H
Condition Driving condition
When engine is idling Normal
I
When accelerating Poor acceleration
Unable to ECM ECM fail-safe activating condition
access ECM The computing function of the ECM was judged to be malfunctioning.
When the fail-safe system activates (i.e., if the ECM detects a malfunction condition in
J
the CPU of ECM), the MIL on the instrument panel lights to warn the driver.
However it is not possible to access ECM and DTC cannot be confirmed.
Engine control with fail-safe K
When ECM fail-safe is operating, fuel injection, ignition timing, fuel pump operation and
IACV-AAC valve operation are controlled under certain limitations.
ECM fail-safe operation
L
Engine speed Engine speed will not rise more than 3,000 rpm
Fuel injection Simultaneous multiport fuel injection system
Ignition timing Ignition timing is fixed at the preset valve M
Fuel pump relay is ON when engine is running and
Fuel pump
OFF when engine stalls
IACV-AAC valve Full open
Replace ECM, if ECM fail-safe condition is confirmed.

EC-73
TROUBLE DIAGNOSIS
[KA24DE]
Basic Inspection UBS00D1F

1. INSPECTION START
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
– Harness connectors for improper connections
– Wiring harness for improper connections, pinches and cut
– Vacuum hoses for splits, kinks and improper connections
– Hoses and ducts for leaks
– Air cleaner clogging
– Gasket
3. Confirm that electrical or mechanical loads are not applied.
– Headlamp switch is OFF. SEF983U

– Air conditioner switch is OFF.


– Rear window defogger switch is OFF.
– Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature
indicator points the middle of gauge.
Ensure engine stays below 1,000 rpm.

SEF810K

5. Run engine at about 2,000 rpm for about 2 minutes under no


load.
6. Make sure that no DTC is displayed with CONSULT-II or GST.
OK or NG
OK (With CONSULT-II) >> GO TO 2.
OK (With GST) >> GO TO 4.
NG >> Repair or replace components as necessary according
to corresponding Diagnostic Procedure.

SEF977U

2. CONNECT CONSULT-II TO THE VEHICLE


Connect “CONSULT-II” and CONSULT-II CONVERTER to the data
link connector and select “ENGINE” from the menu. Refer to EC-
101, "INSPECTION PROCEDURE" .

>> GO TO 3.

LEC104A

EC-74
TROUBLE DIAGNOSIS
[KA24DE]
3. CHECK FI CAM FUNCTION A
With CONSULT-II
1. Adjust accelerator wire. Refer to ACC-2, "Adjusting Accelerator Wire" .
EC
2. Warm up engine to 75°C (167°F).
3. Stop engine and wait at least 5 seconds, then turn ignition switch ON.
4. Select “COOLAN TEMP/S” in “DATA MONITOR” mode with C
CONSULT-II.

SEF013Y F
5. When the engine coolant temp is 75 to 85°C (167 to 185°F),
confirm the clearance is less than 0.05 mm (0.0020 in), between
stopper and throttle drum as shown in the figure. G
OK or NG
OK >> GO TO 5.
NG >> 1. Replace throttle body assembly. Refer to EM-13, H
"OUTER COMPONENT PARTS" .
2. GO TO 5.
I

BBIA0428E

4. CHECK FI CAM FUNCTION J

With GST
1. Adjust accelerator wire. Refer to ACC-2, "Adjusting Accelerator Wire" . K
2. Warm up engine to 75°C (167°F).
3. Stop engine and wait at least 10 seconds, then turn ignition switch ON. L
4. Select “MODE 1” with GST.
5. When the engine coolant temp is 75 to 85°C (167 to 185°F),
confirm the clearance is less than 0.05 mm (0.0020 in), between M
stopper and throttle drum as shown in the figure.
OK or NG
OK >> GO TO 12.
NG >> 1. Replace throttle body assembly. Refer to EM-13,
"OUTER COMPONENT PARTS" .
2. GO TO 12.

BBIA0428E

EC-75
TROUBLE DIAGNOSIS
[KA24DE]
5. CHECK IGNITION TIMING
With CONSULT-II
1. Warm up engine to normal operating temperature.
2. Select “IGNITION TIMING ADJ” in “WORK SUPPORT” mode.
3. Touch “START”.

PEF546N

4. Check ignition timing at idle using timing light.


M/T: 20°±5° BTDC (in Neutral position)
A/T: 20°±5° BTDC (in P or N position)
OK or NG
OK >> GO TO 6.
NG >> 1. Adjust ignition timing by turning distributor. Refer to
EC-36, "Idle Speed/Ignition Timing/Idle Mixture Ratio
Adjustment" .
2. GO TO 6. SEF320V

6. CHECK BASE IDLE SPEED


With CONSULT-II
1. Select “IGNITION TIMING ADJ” in “WORK SUPPORT” mode
and touch “START”.
2. Check idle speed.
M/T: 750±50 rpm (in Neutral position)
A/T: 750±50 rpm (in P or N position)
OK or NG
OK >> GO TO 7.
NG >> 1. Adjust base idle speed by turning idle speed adjusting
screw. Refer to EC-36, "Idle Speed/Ignition Timing/ SEF714Z
Idle Mixture Ratio Adjustment" .
2. GO TO 7.

EC-76
TROUBLE DIAGNOSIS
[KA24DE]
7. CHECK CLOSED THROTTLE POSITION SWITCH IDLE POSITION (CHECK THROTTLE POSITION A
SENSOR IDLE POSITION)

With CONSULT-II
NOTE: EC
Always check ignition timing and base idle speed before performing the following.
1. Warm up engine to normal operating temperature.
C
2. Check FI cam. Refer to procedure 3.
3. Stop engine.
4. Turn ignition switch ON. D
5. Select “DATA MONITOR” mode with CONSULT-II.
6. Select “CLSD THL/P SW” from the menu.
7. Read “CLSD THL/P SW” signal under the following conditions. E

G
SEF197Y

– Insert a 0.1 mm (0.004 in) and 0.3 mm (0.012 in) feeler gauge
alternately between the throttle adjust screw (TAS) and throttle H
drum as shown in the figure and check the signal.
“CLSD THL/P SW” signal should remain “ON” while insert-
ing 0.1 mm (0.004 in) feeler gauge. I
“CLSD THL/P SW” signal should remain “OFF” while insert-
ing 0.3 mm (0.012 in) feeler gauge.
OK or NG J
OK >> GO TO 11.
NG >> GO TO 8.
BBIA0428E
K

EC-77
TROUBLE DIAGNOSIS
[KA24DE]
8. ADJUSTMENT THROTTLE POSITION SENSOR IDLE POSITION-1
With CONSULT-II
NOTE:
● Never adjust throttle adjust screw (TAS).
● Do not touch throttle drum when checking “CLSD THL/P SW” signal.
Doing so may cause an incorrect adjustment.
1. Warm engine up to normal operating temperature.
2. Check FI cam. Refer to procedure 3.
3. Stop engine.
4. Loosen throttle position sensor fixing bolts.
5. Turn ignition switch ON.
6. Select “CLSD THL/P SW” in “DATA MONITOR” mode.
7. Insert a 0.1 mm (0.004 in) feeler gauge between throttle adjust
screw and throttle drum as shown in the figure.
8. Open throttle valve and then close.

BBIA0428E

9. Check “CLSD THL/P SW” signal.


“CLSD THL/P SW” signal should remain “OFF” when the
throttle valve is closed.
If it is impossible to adjust closed throttle position switch, replace
throttle position sensor.
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.

SEF197Y

9. ADJUSTMENT THROTTLE POSITION SENSOR IDLE POSITION-2


With CONSULT-II
Turn throttle position sensor body counterclockwise until “CLSD
THL/P SW” signal switches to “OFF”.

>> GO TO 10.

AEC872A

EC-78
TROUBLE DIAGNOSIS
[KA24DE]
10. ADJUSTMENT THROTTLE POSITION SENSOR IDLE POSITION-3 A
With CONSULT-II
1. Temporarily tighten sensor body fixing bolts as follows.
EC
– Gradually move the sensor body clockwise and stop it
when “CLSD THL/P SW” signal switches from “OFF” to
“ON” when tightening sensor body fixing bolts.
C
2. Make sure two or three times that the signal is “ON” when the
throttle valve is closed and “OFF” when it is opened.
3. Remove 0.1 mm (0.004 in) feeler gauge then insert 0.3 mm
(0.012 in) feeler gauge. D
4. Make sure two or three times that the signal remains “OFF”
when the throttle valve is closed.
5. Tighten throttle position sensor. E
AEC872A
6. Check “CLSD THL/P SW” signal again.
The signal remains “OFF” while closing throttle valve.
OK or NG F
OK >> 1. Remove 0.3 mm (0.012 in) feeler gauge.
2. GO TO 11.
G
NG >> GO TO 8.

11. CHECK TARGET IDLE SPEED H


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
I
2. Select “ENG SPEED” in “DATA MONITOR” mode.
3. Check idle speed.
M/T: 800±50 rpm (in Neutral position) J
A/T: 800±50 rpm (in P or N position)
OK or NG
K
OK >> INSPECTION END
NG >> Adjust idle speed. Refer to EC-36, "Idle Speed/Ignition
Timing/Idle Mixture Ratio Adjustment" . Inspection end
after adjust idle speed. L
SEF174Y

EC-79
TROUBLE DIAGNOSIS
[KA24DE]
12. CHECK IGNITION TIMING
Without CONSULT-II
1. Warm up engine to normal operating temperature.
2. Stop engine and disconnect throttle position sensor harness
connector.
3. Start engine.
4. Rev engine (2,000 to 3,000 rpm) two or three times under no-
load and then run engine at idle speed.

SEF265S

5. Check ignition timing at idle using timing light.


M/T: 20°±5° BTDC (in Neutral position)
A/T: 20°±5° BTDC (in P or N position)
OK or NG
OK >> GO TO 13.
NG >> 1. Adjust ignition timing by turning distributor. Refer to
EC-36, "Idle Speed/Ignition Timing/Idle Mixture Ratio
Adjustment" .
2. GO TO 13. SEF320V

13. CHECK BASE IDLE SPEED


Without CONSULT-II
Make sure that engine speed falls to the following speed.
M/T: 750±50 rpm (in Neutral position)
A/T: 750±50 rpm (in P or N position)
OK or NG
OK >> GO TO 14.
NG >> 1. Adjust base idle speed by turning idle speed adjusting screw. Refer to EC-36, "Idle Speed/Igni-
tion Timing/Idle Mixture Ratio Adjustment" .
2. GO TO 14.

EC-80
TROUBLE DIAGNOSIS
[KA24DE]
14. CHECK CLOSED THROTTLE POSITION SWITCH IDLE POSITION (CHECK THROTTLE POSITION A
SENSOR IDLE POSITION)

Without CONSULT-II
NOTE: EC
Always check ignition timing and base idle speed before performing the following.
1. Warm up engine to normal operating temperature.
C
2. Check FI cam. Refer to procedure 4.
3. Stop engine.
4. Disconnect closed throttle position switch harness connector. D
5. Connect the tester probe to closed throttle position switch terminals 5 and 6.
6. Check harness continuity under the following conditions.
E

SEF862V

H
– Insert the 0.1 mm (0.004 in) and 0.3 mm (0.012 in) feeler gauge
alternately between the throttle adjust screw (TAS) and throttle
drum as shown in the figure.
“Continuity should exist” while inserting 0.1 mm (0.004 in) I
feeler gauge.
“Continuity should not exist” while inserting 0.3 mm (0.012
in) feeler gauge. J
OK or NG
OK >> GO TO 18.
NG >> GO TO 15. K
BBIA0428E

EC-81
TROUBLE DIAGNOSIS
[KA24DE]
15. ADJUSTMENT THROTTLE POSITION SENSOR IDLE POSITION-1
Without CONSULT-II
NOTE:
● Never adjust throttle adjust screw (TAS).
● Do not touch throttle drum when checking continuity.
Doing so may cause an incorrect adjustment.
1. Warm engine up to normal operating temperature.
2. Check FI cam. Refer to procedure 4.
3. Stop engine.
4. Loosen throttle position sensor fixing bolts.
5. Disconnect closed throttle position sensor harness connector.
6. Insert 0.1 mm (0.004 in) feeler gauge between the throttle adjust
screw and throttle drum as shown in the figure.
7. Open throttle valve then close.

BBIA0428E

8. Check continuity between closed throttle position switch termi-


nal 5 and 6.
The continuity should not exist while closing the throttle
position sensor body.
If it is impossible to adjust closed throttle position switch, replace
throttle position sensor.
OK or NG
OK >> GO TO 17.
NG >> GO TO 16.

SEF862V

16. ADJUSTMENT THROTTLE POSITION SENSOR IDLE POSITION-2


Without CONSULT-II
Turn throttle position sensor body counterclockwise until continuity
does not exist.

>> GO TO 17.

AEC872A

EC-82
TROUBLE DIAGNOSIS
[KA24DE]
17. ADJUSTMENT THROTTLE POSITION SENSOR IDLE POSITION-3 A
Without CONSULT-II
1. Temporarily tighten sensor body fixing bolts as follows.
EC
– Gradually move the sensor body clockwise and stop it
when the continuity comes to exist, then tighten sensor
body fixing bolts.
C
2. Make sure two or three times that the continuity exists when the
throttle valve is closed and continuity does not exist when it is
opened.
3. Remove 0.1 mm (0.004 in) feeler gauge then insert 0.3 mm D
(0.012 in) feeler gauge.
4. Make sure two or three times that continuity does not exist when
the throttle valve is closed. E
AEC872A
5. Tighten throttle position sensor.
6. Check the continuity again.
Continuity does not exist while closing the throttle valve. F
OK or NG
OK >> GO TO 18.
NG >> GO TO 15. G

18. REINSTALLATION
H
Without CONSULT-II
1. Remove 0.3 mm (0.012 in) feeler gauge.
2. Reconnect throttle position sensor harness connector and closed throttle position switch harness connec- I
tor.
3. Rev engine (2,000 to 3,000 rpm) two or three times under no-load and then run engine at idle speed.
J
>> GO TO 19.

19. RESET THROTTLE POSITION SENSOR IDLE POSITION MEMORY K

Without CONSULT-II
NOTE: L
Always warm up engine to normal operating temperature. If engine is cool, the throttle position sensor
idle position memory will not be reset correctly.
1. Start engine. M
2. Warm up engine to normal operating temperature.
3. Stop engine. (Turn ignition switch OFF.)
4. Turn ignition switch ON and wait at least 5 seconds.
5. Turn ignition switch OFF and wait at least 5 seconds.
6. Repeat steps 4 and 5 for 20 times.

>> GO TO 20.

SEF864V

EC-83
TROUBLE DIAGNOSIS
[KA24DE]
20. CHECK TARGET IDLE SPEED
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
M/T: 800±50 rpm (in Neutral position)
A/T: 800±50 rpm (in P or N position)
OK or NG
OK >> GO TO 21.
NG >> 1. Adjust target idle speed. Refer to EC-36, "Idle Speed/Ignition Timing/Idle Mixture Ratio Adjust-
ment" .
2. GO TO 21.

21. ERASE UNNECESSARY DTC


After this inspection, unnecessary DTC No. might be displayed.
Erase the stored memory in ECM and TCM.
Refer to EC-61, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION" .

>> INSPECTION END


Symptom Matrix Chart UBS00D1G

SYSTEM — ENGINE CONTROL SYSTEM


SYMPTOM

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE

Refer-
ROUGH IDLE/HUNTING

ence
HIGH IDLE/LOW IDLE

page
IDLING VIBRATION
ENGINE STALL

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA


Fuel Fuel pump circuit 1 1 2 3 2 2 2 3 2 EC-554
Fuel pressure regulator system 3 3 4 4 4 4 4 4 4 4 EC-48
Injector circuit 1 1 2 3 2 2 2 2 EC-545
Evaporative emission system 3 3 4 4 4 4 4 4 4 4 EC-570
Air Positive crankcase ventilation
3 3 4 4 4 4 4 4 4 4 1 EC-586
system
Incorrect idle speed adjustment 3 3 1 1 1 1 1 EC-74
EC-398,
EC-403
IACV-AAC valve circuit 1 1 2 3 3 2 2 2 2 2 2
, EC-
408
IACV-FICD solenoid valve circuit 2 2 3 3 3 3 3 3 3 3 EC-564

EC-84
TROUBLE DIAGNOSIS
[KA24DE]
SYMPTOM
A

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)

BATTERY DEAD (UNDER CHARGE)


EC

HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


Refer- C

ROUGH IDLE/HUNTING
ence

HIGH IDLE/LOW IDLE


page

IDLING VIBRATION
D

ENGINE STALL
E

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA


Ignition Incorrect ignition timing adjust-
F
3 3 1 1 1 1 1 1 EC-74
ment
Ignition circuit 1 1 2 2 2 2 2 2 EC-538
G
EGR EGRC-solenoid valve circuit 2 2 3 3 3 EC-457
EC-282,
EC-293
EGR system 2 1 2 3 3 3 2 2 3 3 H
, EC-
463
Main power supply and ground circuit 2 2 3 3 3 3 3 2 3 2 EC-121
Air conditioner circuit 2 2 3 3 3 3 3 3 3 3 2 MTC-22
I

Camshaft position sensor circuit 2 2 3 3 3 3 3 3 EC-275


EC-139, J
Mass air flow sensor circuit 1 1 2 2 2 2 2 2
EC-146
EC-191,
EC-198
, EC- K
Heated oxygen sensor 1 circuit 1 2 3 2 2 2 2 208 ,
EC-422
, EC-
L
427
EC-157,
Engine coolant temperature sensor circuit 1 1 2 3 2 3 2 2 3 2
EC-177
M
EC-162,
Throttle position sensor circuit 1 2 2 2 2 2 2 2
EC-171
Incorrect throttle position sensor adjust-
3 1 1 1 1 1 1 1 EC-38
ment
Vehicle speed sensor circuit 2 3 3 3 EC-393
Knock sensor circuit 2 3 EC-265
EC-73,
ECM 2 2 3 3 3 3 3 3 3 3 3
EC-420
Start signal circuit 2 EC-550
PNP switch circuit 3 3 3 3 3 EC-523
Power steering oil pressure switch circuit 2 3 3 EC-560
1 - 6: The numbers refer to the order of inspection.
(continued on next page)

EC-85
TROUBLE DIAGNOSIS
[KA24DE]
SYSTEM — ENGINE MECHANICAL & OTHER
SYMPTOM

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


Reference

ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page

IDLING VIBRATION
ENGINE STALL

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA


Fuel Fuel tank FL-3
5
Fuel piping 5 5 5 5 5 5
Vapor lock
5
Valve deposit
Poor fuel (Heavy weight gaso- 5 5 5 5 5 5 5
line, Low octane)

Air Air duct
Air cleaner
Air leakage from air duct
(Mass air flow sensor — throt-
5 5 5 5 5 5
tle body)
5 5 5 5
Throttle body, Throttle wire ACC-2
Air leakage from intake mani-

fold/Collector/Gasket
Crank- Battery SC-4
ing 1 1 1 1 1 1 1 1
Alternator circuit SC-26
Starter circuit 3 SC-9
Flywheel/Drive plate 6 EM-48
PNP switch 4 —
1 - 6: The numbers refer to the order of inspection.
(continued on next page)

EC-86
TROUBLE DIAGNOSIS
[KA24DE]
SYMPTOM
A

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)
EC

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


C
Reference

ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page

IDLING VIBRATION
D

ENGINE STALL
E

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA


F
Engine Cylinder head
5 5 5 5 5 5 5 5
Cylinder head gasket 4 3
Cylinder block G
Piston 4 EM-32,
Piston ring EM-48
6 6 6 6 6 6 6 6 H
Connecting rod
Bearing
Crankshaft
I
Valve Timing chain
mecha-
Camshaft EM-19,
nism 5 5 5 5 5 5 5 5
Intake valve EM-32 J
3
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket
K
5 5 5 5 5 5 5 5 EX-3
Three way catalyst
Lubrica- Oil pan/Oil strainer/Oil pump/ L
tion Oil filter/Oil gallery MA-20,
5 5 5 5 5 5 5 5
LU-8
Oil level (Low)/Filthy oil
Cooling Radiator/Hose/Radiator filler M
cap
Thermostat 5 CO-7
Water pump 5 5 5 5 5 5 5 4 5
Water gallery
Coolant level (low)/Contami-
CO-8
nated coolant
1 - 6: The numbers refer to the order of inspection.

EC-87
TROUBLE DIAGNOSIS
[KA24DE]
Engine Control Component Parts Location UBS00D1H

BBIA0433E

EC-88
TROUBLE DIAGNOSIS
[KA24DE]

EC

F
PBIB1175E

PBIB1470E J

EC-89
TROUBLE DIAGNOSIS
[KA24DE]
Circuit Diagram UBS00D1I

BBWA0434E

EC-90
TROUBLE DIAGNOSIS
[KA24DE]
ECM Harness Connector Terminal Layout UBS00D1J

EC

SEF533P D

ECM Terminals and Reference Value UBS00D1K

PREPARATION E
1. ECM is located behind the instrument lower cover. For this
inspection:
● Remove instrument lower cover.
F

H
LEC106A

2. Remove ECM harness protector. I

AEC913 L

3. Perform all voltage measurements with the connector con-


nected. Extend tester probe as shown to perform tests easily. M
● Open harness securing clip to make testing easier.

● Use extreme care not to touch 2 pins at 1 time.

● Data is for comparison and may not be exact.

MEC486B

ECM INSPECTION TABLE


Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.

EC-91
TROUBLE DIAGNOSIS
[KA24DE]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

0 - 0.5V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle.
SEF186T
1 PU/W Ignition signal
0.2 - 1.0V

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm

SEF187T

12 - 14V
[Engine is running]
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle.

SEF188T
2 B Ignition check
12 - 13V

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm

SEF189T

0 - 1V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle.
SEF190T
3 P/L Tachometer
0.5 - 2V

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm

SEF191T

EC-92
TROUBLE DIAGNOSIS
[KA24DE]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.
[Engine is running]
[Ignition switch: OFF] EC
0 - 1V
● For a few seconds after turning ignition switch
ECM relay OFF
4 LG/R
(Self shut-off)
[Ignition switch: OFF] C
BATTERY VOLTAGE
● More than a few seconds after turning ignition (11 - 14V)
switch OFF
BATTERY VOLTAGE D
(11 - 14V)

[Engine is running] E
● Idle speed

EVAP canister purge F


5 R/Y volume control sole- SEF109V

noid valve
12 - 13V
G
[Engine is running]
● Engine speed is 2,000 rpm
(More than 200 seconds after starting engine) H

SEF110V

I
[Engine is running]
10 B/R ECM ground Engine ground
● Idle speed
[Ignition switch: ON]
J
● For a few seconds after turning ignition switch
0 - 1V
ON.
11 W/R Fuel pump relay [Engine is running]
K
[Ignition switch: ON]
BATTERY VOLTAGE
● More than a few seconds after turning ignition (11 - 14V)
switch ON
L
[Engine is running]
● Both A/C switch and blower switch are ON* Approximately 0V
*: Any mode except OFF, ambient air tempera-
12 P Air conditioner relay ture above 10°C (50°F). M
[Engine is running] BATTERY VOLTAGE
● A/C switch: OFF (11 - 14V)

[Ignition switch: ON] 0 - 1V


Malfunction indicator
18 R/W [Engine is running] BATTERY VOLTAGE
lamp
● Idle speed (11 - 14V)

[Engine is running]
19 B/R ECM ground Engine ground
● Idle speed
[Ignition switch: ON] Approximately 0V
20 L/OR Start signal BATTERY VOLTAGE
[Ignition switch: START]
(11 - 14V)

EC-93
TROUBLE DIAGNOSIS
[KA24DE]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Both air conditioner switch and blower switch: Approximately 0V
Air conditioner dual- ON (Compressor operates)
21 G/R
pressure switch
[Engine is running] BATTERY VOLTAGE
● Air conditioner switch: OFF (11 - 14V)

[Ignition switch: ON]


Approximately 0V
Park/neutral position ● Shift lever: P or N (A/T), Neutral (M/T)
22 L/B
(PNP) switch [Ignition switch: ON]
Approximately 5V
● Except above position
[Ignition switch: ON]
● Warm-up condition 0.2 - 0.8V
Throttle position sen- ● Accelerator pedal is fully released
23 L
sor [Ignition switch: ON]
● Engine stopped 3.5 - 4.5V
● Accelerator pedal is fully depressed
[Ignition switch: OFF] 0V
24 W/G Ignition switch BATTERY VOLTAGE
[Ignition switch: ON]
(11 - 14V)
[Engine is running]
25 B/Y ECM ground Engine ground
● Idle speed
[Ignition switch: ON]
BATTERY VOLTAGE
● Warm-up condition
(11 - 14V)
Throttle position ● Accelerator pedal is fully released
28 BR/W switch
(Closed position) [Ignition switch: ON]
● Engine stopped Approximately 0V
● Accelerator pedal is slightly depressed

1 - 4V

[Engine is running]
● Lift up the vehicle
29 G/B Vehicle speed sensor
● Shift lever: D (A/T), 2nd (M/T)
● Vehicle speed: 40 km/h (25 MPH)

SEF111V

[Engine is running]
32 B/Y ECM ground Engine ground
● Idle speed
[Engine is running]
Approximately 0V
Power steering oil ● Steering wheel is turned
39 GY/R
pressure switch [Engine is running]
Approximately 5V
● Steering wheel is not turned
42 BR Sensor power supply [Ignition switch: ON] Approximately 5V
[Engine is running]
43 B/W Sensor ground Approximately 0V
● Idle speed

EC-94
TROUBLE DIAGNOSIS
[KA24DE]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.

0.2 - 0.5V
[Engine is running] EC
● Warm-up condition
● Idle speed
NOTE: C
The pulse cycle changes depending on rpm at
idle.
Camshaft position
44 PU SEF114V
sensor D
48 PU
(Reference signal) 0 - 0.5V

[Engine is running] E
● Engine speed is 2,000 rpm

F
SEF200T

Approximately 0 - 4.8V
46 OR/B Fuel level sensor [Ignition switch: ON] Output voltage varies with fuel
G
level.

Approximately 0V
[Engine is running]
H
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at I
idle.
Crankshaft position SEF112V
47 L
sensor (OBD) J
Approximately 0V

[Engine is running]
K
● Engine speed is 2,000 rpm

SEF113V
L

Approximately 2.6V
[Engine is running]
● Warm-up condition
M
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle.
Camshaft position SEF195T
49 LG sensor
(Position signal) Approximately 2.5 - 2.6V

[Engine is running]
● Engine speed is 2,000 rpm

SEF196T

[Engine is running]
Heated oxygen sen- 0 - Approximately 1.0V
50 B ● Warm-up condition
sor 1 (Periodically change)
● Engine speed is 2,000 rpm

EC-95
TROUBLE DIAGNOSIS
[KA24DE]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Warm-up condition 0.9 - 1.8V
● Idle speed
54 R Mass air flow sensor
[Engine is running]
● Warm-up condition 1.9 - 2.3V
● Engine speed is 2,500 rpm
[Engine is running]
Mass air flow sensor
55 G ● Warm-up condition Approximately 0V
ground
● Idle speed
[Engine is running]
● Warm-up condition

Heated oxygen sen- ● Revving engine from idle up to 3,000 rpm


56 OR quickly after the following conditions are met. 0 - Approximately 1.0V
sor 2
– Keeping the engine speed between 3,500 and
4,000 rpm for 1 minute and at idle for 1 minute
under no load.
Approximately 0 - 4.8V
Engine coolant tem-
59 LG/R [Engine is running] Output voltage varies with engine
perature sensor
coolant temperature
Approximately 0 - 4.8V
Fuel tank temperature
60 Y/B [Engine is running] Output voltage varies with fuel tem-
sensor
perature
Approximately 0 - 4.8V
Intake air temperature
61 PU/R [Engine is running] Output voltage varies with intake air
sensor
temperature
EVAP control system
62 Y [Ignition switch: ON] 1.8 - 4.8V
pressure sensor
[Engine is running]
● Warm-up condition Less than 4.5V
EGR temperature ● Idle speed
63 G/OR
sensor [Engine is running]
● Warm-up condition 0 - 1.5V
● EGR system is operating
[Engine is running]
64 W Knock sensor Approximately 2.4V
● Idle speed

Fuel level sensor [Engine is running]


66 B Approximately 0V
ground ● Idle speed
67 B/P Power supply for BATTERY VOLTAGE
[Ignition switch: ON]
72 B/P ECM (11 - 14V)

[Ignition switch: ON]


69 LG/R Data link connector Approximately 2V
● CONSULT-II or GST is disconnected.
Power supply BATTERY VOLTAGE
80 SB [Ignition switch: OFF]
(Back-up) (11 - 14V)

EC-96
TROUBLE DIAGNOSIS
[KA24DE]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.

10.5 - 11.5V
[Engine is running] EC
● Warm-up condition
● Idle speed
NOTE: C
The pulse cycle changes depending on rpm at
idle.
SEF645U
101 OR/L IACV-AAC valve D
1 - 13V

[Engine is running]
E
● Warm-up condition
● Engine speed is 2,000 rpm

F
SEF646U

BATTERY VOLTAGE
[Engine is running] (11 - 14V) G
● Warm-up condition
● Idle speed
NOTE: H
The pulse cycle changes depending on rpm at
idle.
102 W/B Injector No. 1
104 W/R Injector No. 3 SEF204T I
109 W/L Injector No. 2 BATTERY VOLTAGE
111 W/PU Injector No. 4
(11 - 14V)
J
[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm
K

SEF205T

[Engine is running]
L
BATTERY VOLTAGE
● Warm-up condition
(11 - 14V)
● Idle speed
M
[Engine is running]
103 G/W EGRC-solenoid valve
● Warm-up condition
● Lift up the vehicle 0 - 1V
● Shift lever: D (A/T), 1st (M/T)
● Revving engine from idle to 3,000 rpm quickly
EVAP canister vent BATTERY VOLTAGE
108 R/G [Ignition switch: ON]
control valve (11 - 14V)
[Engine is running]
Approximately 1V
● Idle speed
Torque converter
115* L/Y [Engine is running]
clutch solenoid valve BATTERY VOLTAGE
● Warm-up condition
(11 - 14V)
● Engine speed is 2,000 rpm
[Engine is running]
116 B/R ECM ground Engine ground
● Idle speed

EC-97
TROUBLE DIAGNOSIS
[KA24DE]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] BATTERY VOLTAGE
117 B/P Current return
● Idle speed (11 - 14V)

[Engine is running]
Approximately 0.4V
Heated oxygen sen- ● Engine speed is below 3,600 rpm.
119 BR/Y
sor heater 1 [Engine is running] BATTERY VOLTAGE
● Engine speed is above 3,600 rpm. (11 - 14V)

Vacuum cut valve BATTERY VOLTAGE


120 P/B [Ignition switch: ON]
bypass valve (11 - 14V)
[Engine is running]
● Engine speed is below 4,000 rpm after the fol-
lowing conditions are met.
● Engine: after warming up Approximately 0.4V
● Keeping the engine speed between 3,500 and
Heated oxygen sen- 4,000 rpm for 1 minute and at idle for 1 minute
122 R/B
sor heater 2 under no load.
[Ignition switch ON]
● Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
● Engine speed is above 4,000 rpm
[Engine is running]
124 B/R ECM ground Engine ground
● Idle speed

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
*: For the A/T models.

EC-98
TROUBLE DIAGNOSIS
[KA24DE]
CONSULT-II Function UBS00D1L

FUNCTION A
Diagnostic test mode Function
This mode enables a technician to adjust some devices faster and more accurately by following the
Work support
indications on the CONSULT-II unit. EC
Self-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame data
Self-diagnostic results
can be read and erased quickly. *
C
Data monitor Input/Output data in the ECM can be read.
Input/Output of the specification for the basic fuel schedule, AFM, A/F, feedback control valve and the
Data monitor (SPEC)
other data monitor items can be read.
D
Diagnostic Test Mode in which CONSULT-II drives some actuators apart from the ECMs and also
Active test
shifts some parameters in a specified range.
DTC & SRT confirmation The status of system monitoring tests and the self-diagnosis status/result can be confirmed.
E
Function test This mode is used to inform customers when their vehicle condition requires periodic maintenance.
ECM part number ECM part numbers can be read.
*: The following emission-related diagnostic information is cleared when the ECM memory is erased. F
● Diagnostic trouble codes
● 1st trip diagnostic trouble codes
● Freeze frame data G
● 1st trip freeze frame data
● System readiness test (SRT) codes
H
● Test values
● Others

EC-99
TROUBLE DIAGNOSIS
[KA24DE]
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
DIAGNOSTIC TEST MODE
SELF-DIAGNOSTIC DTC & SRT
RESULTS DATA CONFIRMATION
Item WORK DATA
MONI- ACTIVE DTC
SUP- FREEZE MONI- SRT
TOR TEST WORK
PORT DTC*1 FRAME TOR STA-
(SPEC) SUP-
DATA*2 TUS
PORT
Camshaft position sensor × × × ×
Mass air flow sensor × × ×
Engine coolant temperature
× × × × ×
sensor
Heated oxygen sensor 1 × × × × ×
Heated oxygen sensor 2 × × × × ×
Vehicle speed sensor × × × ×
Throttle position sensor × × × ×
ENGINE CONTROL COMPONENT PARTS

Fuel tank temperature sensor × × × ×


EVAP control system pressure
× × ×
sensor
EGR temperature sensor × × ×
Intake air temperature sensor × × × ×
INPUT

Crankshaft position sensor


×
(OBD)
Knock sensor ×
Fuel level sensor × × ×
Ignition switch (start signal) ×
Closed throttle position switch × ×
Closed throttle position switch
×
(throttle position sensor signal)
Air conditioner switch ×
Park/Neutral position (PNP)
× ×
switch
Power steering oil pressure
×
switch
Air conditioner pressure switch ×
Battery voltage ×

EC-100
TROUBLE DIAGNOSIS
[KA24DE]
DIAGNOSTIC TEST MODE
A
SELF-DIAGNOSTIC DTC & SRT
RESULTS DATA CONFIRMATION
Item WORK DATA
MONI- ACTIVE DTC
SUP- FREEZE MONI- SRT
TOR TEST WORK EC
PORT DTC*1 FRAME TOR STA-
(SPEC) SUP-
DATA*2 TUS
PORT
Injectors × × × C
Power transistor (Ignition tim-
× × × ×
ing)
ENGINE CONTROL COMPONENT PARTS

IACV-AAC valve × × × × × D
EVAP canister purge volume
× × × × ×
control solenoid valve
Air conditioner relay × × E
Fuel pump relay × × × ×
OUTPUT

EGRC-solenoid valve × × × ×
F
Heated oxygen sensor 1 heater × × × ×
Heated oxygen sensor 2 heater × × × ×
Torque converter clutch sole- G
× × × ×
noid valve
EVAP canister vent control
× × × × ×
valve H
Vacuum cut valve bypass valve × × × × × ×
Calculated load value × × ×
×: Applicable I
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-52 . J
INSPECTION PROCEDURE
1. Turn ignition switch OFF.
2. Connect “CONSULT-II” and CONSULT-II CONVERTER to data K
link connector which is located behind the fuse box cover.
3. Turn ignition switch ON.
L

LEC104A

4. Touch “START(NISSAN BASED VHCL)”.

MBIB0233E

EC-101
TROUBLE DIAGNOSIS
[KA24DE]
5. Touch “ENGINE”.
If “ENGINE” is not indicated, go to GI-36, "CONSULT-II Data
Link Connector (DLC) Circuit" .

SEF995X

6. Perform each diagnostic test mode according to each service


procedure.
For further information, see the CONSULT-II Operation Manual.

SEF824Y

WORK SUPPORT MODE


Work Item
WORK ITEM CONDITION USAGE
TP SW/TP SEN IDLE POSI ADJ ● FOLLOW THE BASIC INSPECTION IN THE SERVICE When adjusting the idle throttle
MANUAL position
IGNITION TIMING ADJ ● IGNITION TIMING FEEDBACK CONTROL WILL BE When adjusting initial ignition tim-
HELD BY TOUCHING “START”. AFTER DOING SO, ing
ADJUST IGNITION TIMING WITH A TIMING LIGHT BY
TURNING THE CRANKSHAFT POSITION SENSOR.
FUEL PRESSURE RELEASE ● FUEL PUMP WILL STOP BY TOUCHING “START” DUR- When releasing fuel pressure
ING IDLING. from fuel line
CRANK A FEW TIMES AFTER ENGINE STALLS.
SELF-LEARNING CONT ● THE COEFFICIENT OF SELF-LEARNING CONTROL When releasing the coefficient of
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF- self-learning control value
FICIENT.

EC-102
TROUBLE DIAGNOSIS
[KA24DE]
WORK ITEM CONDITION USAGE
A
EVAP SYSTEM CLOSE OPEN THE VACUUM CUT VALVE BYPASS VALVE AND When detecting EVAP vapor leak
CLOSE THE EVAP CANISTER VENT CONTROL VALVE IN point of EVAP system
ORDER TO MAKE EVAP SYSTEM CLOSE UNDER THE
FOLLOWING CONDITIONS. EC
● BATTERY VOLTAGE IS SUFFICIENT.
● IGN SW “ON”
● ENGINE NOT RUNNING C
● AMBIENT TEMPERATURE IS ABOVE 0°C (32°F).
● NO VACUUM AND NO HIGH PRESSURE IN EVAP SYS-
TEM
D
● TANK FUEL TEMP. IS MORE THAN 0°C (32°F).
● WITHIN 10 MINUTES AFTER STARTING “EVAP SYS-
TEM CLOSE”
E
WHEN TRYING TO EXECUTE “EVAP SYSTEM CLOSE”
UNDER THE CONDITIONS ABOVE, CONSULT-II WILL
DISCONTINUE AND DISPLAY INSTRUCTIONS.
NOTE: F
WHEN STARTING ENGINE, CONSULT-II MAY DISPLAY
“BATTERY VOLTAGE IS LOW. CHARGE BATTERY”,
EVEN WHEN USING A CHARGED BATTERY.
G
TARGET IDLE RPM ADJ* ● IDLE CONDITION When setting target idle speed
*: This function is not necessary in the usual service procedure.

SELF-DIAG RESULTS MODE H


Self Diagnostic Item
Regarding items of DTC and 1st trip DTC, refer to EC-18, "INDEX FOR DTC" .
I
Freeze Frame Data and 1st Trip Freeze Frame Data
Freeze frame data
Description
item* J
DIAG TROUBLE
● Engine Control component part/control system has a trouble code, it is displayed as “PXXXX”. (Refer to
CODE
EC-18, "INDEX FOR DTC" .)
[PXXXX]
K
● “Fuel injection system status” at the moment a malfunction is detected is displayed.
● One mode in the following is displayed.
FUEL SYS-B1 Mode 2: Open loop due to detected system malfunction L
Mode 3: Open loop due to driving conditions (power enrichment, deceleration enleanment)
Mode 4: Closed loop - using oxygen sensor(s) as feedback for fuel control
Mode 5: Open loop - has not yet satisfied condition to go to closed loop
CAL/LD VALUE [%] ● The calculated load value at the moment a malfunction is detected is displayed. M
COOLANT TEMP
● The engine coolant temperature at the moment a malfunction is detected is displayed.
[°C] or [°F]
● “Short-term fuel trim” at the moment a malfunction is detected is displayed.
S-FUEL TRM-B1 [%] ● The short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel sched-
ule.
● “Long-term fuel trim” at the moment a malfunction is detected is displayed.
L-FUEL TRM-B1 [%] ● The long-term fuel trim indicates much more gradual feedback compensation to the base fuel schedule
than short-term fuel trim.
ENGINE SPEED
● The engine speed at the moment a malfunction is detected is displayed.
[rpm]
VEHICLE SPEED
● The vehicle speed at the moment a malfunction is detected is displayed.
[km/h] or [mph]
ABSOL TH-P/S [%] ● The throttle valve opening angle at the moment a malfunction is detected is displayed.

EC-103
TROUBLE DIAGNOSIS
[KA24DE]
Freeze frame data
Description
item*
B/FUEL SCHDL
● The base fuel schedule at the moment a malfunction is detected is displayed.
[msec]
INT/A TEMP SE [°C]
● The intake air temperature at the moment a malfunction is detected is displayed.
or [°F]
*: The items are the same as those of 1st trip freeze frame data.

DATA MONITOR MODE


Monitored Item
ECM
MAIN
INPUT
Monitored item [Unit] SIG- Description Remarks
SIG-
NALS
NALS
● Accuracy becomes poor if engine
● Indicates the engine speed computed speed drops below the idle rpm.
ENG SPEED [rpm] × from the REF signal (180° signal) of the ● If the signal is interrupted while the
camshaft position sensor. engine is running, an abnormal value
may be indicated.
● The signal voltage of the mass air flow ● When the engine is stopped, a certain
MAS A/F SE-B1 [V] × ×
sensor is displayed. value is indicated.
● “Base fuel schedule” indicates the fuel
B/FUEL SCHDL injection pulse width programmed into
×
[msec] ECM, prior to any learned on board cor-
rection.
● When the engine is stopped, a certain
● Indicates the mean value of the air-fuel value is indicated.
A/F ALPHA-B1 [%] ×
ratio feedback correction factor per cycle. ● This data also includes the data for
the air-fuel ratio learning control.
● When the engine coolant temperature
● The engine coolant temperature (deter- sensor is open or short-circuited, ECM
COOLAN TEMP/S
× × mined by the signal voltage of the engine enters fail-safe mode. The engine
[°C] or [°F]
coolant temperature sensor) is displayed. coolant temperature determined by
the ECM is displayed.
● The signal voltage of the heated oxygen
HO2S1 (B1) [V] × ×
sensor 1 is displayed.
● The signal voltage of the heated oxygen
HO2S2 (B1) [V] × ×
sensor 2 is displayed.
● Display of heated oxygen sensor 1 signal
during air-fuel ratio feedback control: ● After turning ON the ignition switch,
RICH: Means the mixture became “rich”, “RICH” is displayed until air-fuel mix-
HO2S1 MNTR (B1) and control is being affected toward a ture ratio feedback control begins.
×
[RICH/LEAN] leaner mixture. ● When the air-fuel ratio feedback is
LEAN: Means the mixture became “lean”, clamped, the value just before the
and control is being affected toward a rich clamping is displayed continuously.
mixture.
● Display of heated oxygen sensor 2 signal:
RICH: Means the amount of oxygen after
HO2S2 MNTR (B1) ● When the engine is stopped, a certain
× three way catalyst is relatively small.
[RICH/LEAN] value is indicated.
LEAN: Means the amount of oxygen after
three way catalyst is relatively large.
VHCL SPEED SE ● The vehicle speed computed from the
× ×
[km/h] or [mph] vehicle speed sensor signal is displayed.
● The power supply voltage of ECM is dis-
BATTERY VOLT [V] × ×
played.
● The throttle position sensor signal voltage
THRTL POS SEN [V] × ×
is displayed.

EC-104
TROUBLE DIAGNOSIS
[KA24DE]
ECM
MAIN
INPUT A
Monitored item [Unit] SIG- Description Remarks
SIG-
NALS
NALS
● The fuel temperature judged from the fuel EC
FUEL T/TMP SE
× tank temperature sensor signal voltage is
[°C] or [°F]
displayed.
● The intake air temperature determined by
INT/A TEMP SE
× × the signal voltage of the intake air temper-
C
[°C] or [°F]
ature sensor is indicated.
● The signal voltage of the EGR tempera-
EGR TEMP SEN [V] × × D
ture sensor is displayed.
● The signal voltage of EVAP control system
EVAP SYS PRES [V] ×
pressure sensor is displayed.
● The signal voltage of the fuel level sensor E
FUEL LEVEL SE [V] ×
is displayed.
START SIGNAL ● Indicates [ON/OFF] condition from the ● After starting the engine, [OFF] is dis-
× ×
[ON/OFF] starter signal. played regardless of the starter signal. F
● Indicates idle position [ON/OFF] com-
CLSD THL POS
× × puted by ECM according to the throttle
[ON/OFF]
position sensor signal. G
● Indicates mechanical contact [ON/OFF]
CLSD THL/P SW
× condition of the closed throttle position
[ON/OFF]
switch.
H
● Indicates [ON/OFF] condition of the air
AIR COND SIG
× × conditioner switch as determined by the
[ON/OFF]
air conditioning signal.
I
P/N POSI SW ● Indicates [ON/OFF] condition from the
× ×
[ON/OFF] PNP switch signal.
● Indicates [ON/OFF] condition of the power
PW/ST SIGNAL steering oil pressure switch determined by J
× ×
[ON/OFF] the power steering oil pressure switch sig-
nal.
IGNITION SW
×
● Indicates [ON/OFF] condition from ignition K
[ON/OFF] switch.
● Indicates the actual fuel injection pulse
INJ PULSE-B1 ● When the engine is stopped, a certain
× width compensated by ECM according to L
[msec] computed value is indicated.
the input signals.
IGN TIMING ● Indicates the ignition timing computed by
×
[BTDC] ECM according to the input signals.
M
● Calculated load value indicates the value
CAL/LD VALUE [%] of the current airflow divided by peak air-
flow.
● Absolute throttle position sensor indicates
the throttle opening computed by ECM
ABSOL TH·P/S [%]
according to the signal voltage of the
throttle position sensor.
● Indicates the mass airflow computed by
MASS AIRFLOW
ECM according to the signal voltage of the
[g·m/s]
mass air flow sensor.
● Indicates the IACV-AAC valve control
IACV-AAC/V [%] × value computed by ECM according to the
input signals.

EC-105
TROUBLE DIAGNOSIS
[KA24DE]
ECM
MAIN
INPUT
Monitored item [Unit] SIG- Description Remarks
SIG-
NALS
NALS
● Indicates the EVAP canister purge volume
control value computed by the ECM
PURG VOL C/V [%] according to the input signals.
● The opening becomes larger as the value
increases.
● Indicates the air conditioner relay control
AIR COND RLY
× condition determined by ECM according
[ON/OFF]
to the input signals.
● Indicates the control condition of the
EGRC SOL/V EGRC-solenoid valve determined by ECM
[ON/OFF] × according to the input signals.
(FLOW/CUT) ● ON: EGR valve is operational
OFF: EGR valve operation is cut-off
● Indicates [ON/OFF] condition of torque
converter clutch solenoid valve deter-
TCC SOL/V
mined by ECM according to the input sig-
nals.
● Indicates the fuel pump relay control con-
FUEL PUMP RLY
× dition determined by ECM according to
[ON/OFF]
the input signals.
● The control condition of the vacuum cut
valve bypass valve (determined by ECM
VC/V BYPASS/V according to the input signal) is indicated.
[ON/OFF]
● ON: Open
OFF: Closed
● The control condition of the EVAP canister
vent control valve (determined by ECM
VENT CONT/V according to the input signal) is indicated.
[ON/OFF]
● ON: Closed
OFF: Open
● Indicates [ON/OFF] condition of heated
HO2S1 HTR (B1)
oxygen sensor 1 heater determined by
[ON/OFF]
ECM according to the input signals.
● Indicates [ON/OFF] condition of heated
HO2S2 HTR (B1)
oxygen sensor 2 heater determined by
[ON/OFF]
ECM according to the input signals.
VOLTAGE [V] ● Voltage measured by the voltage probe.
● Only “#” is displayed if item is unable
to be measured.
Frequency ● Pulse width, frequency or duty cycle mea- ● Figures with “#”s are temporary ones.
[msec] or [Hz] or [%] sured by the pulse probe. They are the same figures as an
actual piece of data which was just
previously measured.
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.

EC-106
TROUBLE DIAGNOSIS
[KA24DE]
DATA MONITOR (SPEC) MODE
Monitored Item A
ECM
MAIN
INPUT
Monitored item [Unit] SIG- Description Remarks
SIG- EC
NALS
NALS
● Indicates the engine speed computed
ENG SPEED [rpm] × × from the REF signal (180° signal) of the C
camshaft position sensor.
● The signal voltage of the mass air flow ● When engine is running specification
MAS A/F SE-B1 [V] × ×
sensor specification is displayed. range is indicated.
D
● Base fuel schedule indicates the fuel
B/FUEL SCHDL injection pulse width programmed into ● When engine is running specification
[msec] ECM, prior to any learned on board cor- range is indicated.
rection. E
● When engine is running specification
● The mean value of the air-fuel ratio feed- range is indicated.
A/F ALPHA-B1 [%] × back correction factor per cycle is indi-
cated. ● This data also includes the data for the F
air-fuel ratio learning control.
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically. G
ACTIVE TEST MODE
Test Item
H
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
● Engine: Return to the original ● Harness and connector
FUEL INJEC- trouble condition If trouble symptom disappears, see
● Fuel injector I
TION ● Change the amount of fuel injec- CHECK ITEM.
tion using CONSULT-II. ● Heated oxygen sensor 1

● Engine: Return to the original


J
trouble condition
IGNITION TIM- If trouble symptom disappears, see
● Timing light: Set ● Adjust initial ignition timing
ING CHECK ITEM.
● Retard the ignition timing using
CONSULT-II. K
● Engine: After warming up, idle the
engine.
IACV-AAC/V Engine speed changes according to ● Harness and connector
● Change the IACV-AAC valve L
OPENING the opening percent. ● IACV-AAC valve
opening percent using CON-
SULT-II.
● Engine: After warming up, idle the ● Harness and connector M
engine.
● Compression
● Air conditioner switch: OFF
POWER BAL- ● Fuel injector
● Shift lever: P or N (A/T), Neutral Engine runs rough or dies.
ANCE ● Power transistor
(M/T)
● Spark plug
● Cut off each injector signal one at
a time using CONSULT-II. ● Ignition coil

● Engine: Return to the original ● Harness and connector


trouble condition
ENG COOLANT If trouble symptom disappears, see ● Engine coolant temperature sen-
TEMP ● Change the engine coolant tem- CHECK ITEM. sor
perature indication using CON-
SULT-II. ● Fuel injector

● Ignition switch: ON
(Engine stopped)
FUEL PUMP Fuel pump relay makes the operat- ● Harness and connector
RELAY ● Turn the fuel pump relay “ON” ing sound. ● Fuel pump relay
and “OFF” using CONSULT-II and
listen to operating sound.

EC-107
TROUBLE DIAGNOSIS
[KA24DE]
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
● Ignition switch: ON
EGRC SOLE- ● Turn EGRC-solenoid valve “ON” EGRC-solenoid valve makes an ● Harness and connector
NOID VALVE and “OFF” using CONSULT-II and operating sound. ● EGRC-solenoid valve
listen to operating sound.
● Engine: After warming up, run
engine at 1,500 rpm.
● Harness and connector
PURG VOL ● Change the EVAP canister purge Engine speed changes according to
CONT/V the opening percent. ● EVAP canister purge volume
volume control solenoid valve
control solenoid valve
opening percent using CON-
SULT-II.
FUEL T/TEMP
● Change the fuel tank temperature using CONSULT-II.
SEN
● Ignition switch: ON
(Engine stopped)
VENT CON- Solenoid valve makes an operating ● Harness and connector
TROL/V ● Turn solenoid valve “ON” and sound. ● Solenoid valve
“OFF” using CONSULT-II and lis-
ten to operating sound.
● Ignition switch: ON
(Engine stopped)
Solenoid valve makes an operating ● Harness and connector
VC/V BYPASS/V ● Turn solenoid valve “ON” and sound. ● Solenoid valve
“OFF” using CONSULT-II and lis-
ten to operating sound.

EC-108
TROUBLE DIAGNOSIS
[KA24DE]
DTC & SRT CONFIRMATION MODE
SRT STATUS Mode A
For details, refer toEC-53, "SYSTEM READINESS TEST (SRT) CODE" .
SRT Work Support Mode EC
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
DTC Work Support Mode
C
TEST MODE TEST ITEM CONDITION REFERENCE PAGE
PURG FLOW P0441 EC-311
EVAP SML LEAK P0442/P1442 EC-320, EC-472 D
EVAPORATIVE SYS-
EVAP V/S LEAK P0456/P1456 EC-372, EC-493
TEM
PURG VOL CN/V P1444 EC-474
VC CUT/V BP/V P1491 EC-513 E
HO2S1 (B1) P0133 EC-198
HO2S1 (B1) P0134 EC-208
HO2S1 Refer to corresponding F
HO2S1 (B1) P1143 trouble diagnosis for EC-422
DTC.
HO2S1 (B1) P1144 EC-427
HO2S2 (B1) P0139 EC-222 G
HO2S2 HO2S2 (B1) P1146 EC-432
HO2S2 (B1) P1147 EC-439
H
EGR SYSTEM P0400 EC-282
EGR SYSTEM EGRC-BPT/VLV P0402 EC-293
EGR SYSTEM P1402 EC-463 I
REAL TIME DIAGNOSIS IN DATA MONITOR MODE (RECORDING VEHICLE DATA)
Description
J
CONSULT-II has two kinds of triggers and they can be selected by touching “SETTING” in “DATA MONITOR”
mode.
1. “AUTO TRIG” (Automatic trigger):
K
– The malfunction will be identified on the CONSULT-II screen in real time.
In other words, DTC/1st trip DTC and malfunction item will be displayed if the malfunction is detected by
ECM.
At the moment a malfunction is detected by ECM, “MONITOR” in “DATA MONITOR” screen is changed to L
“Recording Data... xx%” as shown at left, and the data after the malfunction detection is recorded. Then
the percentage reached 100%, “REAL-TIME DIAG” screen is displayed. If “STOP” is touched on the
screen during “Recording Data... xx%”, “REAL-TIME DIAG” screen is also displayed. M
The recording time after the malfunction detection and the recording speed can be changed by “TRIG-
GER POINT” and “RECORDING Speed”. Refer to CONSULT-II OPERATION MANUAL.
2. “MANU TRIG” (Manual trigger):
– DTC/1st trip DTC and malfunction item will not be displayed automatically on CONSULT-II screen even
though a malfunction is detected by ECM.
“DATA MONITOR” can be performed continuously even though a malfunction is detected.
Use these triggers as follows:
Operation
1. “AUTO TRIG”
– While trying to detect the DTC/1st trip DTC by performing the “DTC Confirmation Procedure”, be sure to
select to “DATA MONITOR (AUTO TRIG)” mode. You can confirm the malfunction at the moment it is
detected.
– While narrowing down the possible causes, CONSULT-II should be set in “DATA MONITOR (AUTO
TRIG)” mode, especially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twisting) the suspicious connectors, components
and harness in the “DTC Confirmation Procedure”, the moment a malfunction is found the DTC/1st trip

EC-109
TROUBLE DIAGNOSIS
[KA24DE]
DTC will be displayed. (Refer to “INCIDENT SIMULATION TESTS” in GI-25, "How to Perform Efficient
Diagnosis for an Electrical Incident" .
2. “MANU TRIG”
– If the malfunction is displayed as soon as “DATA MONITOR” is selected, reset CONSULT-II to “MANU
TRIG”. By selecting “MANU TRIG” you can monitor and store the data. The data can be utilized for further
diagnosis, such as a comparison with the value for the normal operating condition.

SEF720X

Generic Scan Tool (GST) UBS00D1M

DESCRIPTION
Generic Scan Tool (OBDII scan tool) complying with SAE J1978 has
8 different functions explained on the next page.
ISO9141 is used as the protocol.
The name “GST” or “Generic Scan Tool” is used in this service man-
ual.

SEF139P

FUNCTION
Diagnostic test mode Function
This mode gains access to current emission-related data values, including analog inputs
MODE 1 READINESS TESTS
and outputs, digital inputs and outputs, and system status information.
This mode gains access to emission-related data value which were stored by ECM during
MODE 2 (FREEZE DATA) the freeze frame. For details, refer to EC-53, "FREEZE FRAME DATA AND 1ST TRIP
FREEZE FRAME DATA" .
This mode gains access to emission-related power train trouble codes which were stored
MODE 3 DTCs
by ECM.

EC-110
TROUBLE DIAGNOSIS
[KA24DE]
Diagnostic test mode Function
A
This mode can clear all emission-related diagnostic information. This includes:
● Clear number of diagnostic trouble codes (MODE 1)
● Clear diagnostic trouble codes (MODE 3)
EC
MODE 4 CLEAR DIAG INFO ● Clear trouble code for freeze frame data (MODE 1)
● Clear freeze frame data (MODE 2)
● Reset status of system monitoring test (MODE 1)
C
● Clear on board monitoring test results (MODE 6 and 7)
This mode accesses the results of on board diagnostic monitoring tests of specific com-
MODE 6 (ON BOARD TESTS)
ponents/systems that are not continuously monitored.
D
This mode enables the off board test drive to obtain test results for emission-related pow-
MODE 7 (ON BOARD TESTS) ertrain components/systems that are continuously monitored during normal driving condi-
tions.
E
MODE 8 — —
This mode is to enable the off-board to request vehicle specific information such as Vehi-
MODE 9 (CALIBRATION ID)
cle Identification Number (VIN) and Calibration ID.
F
INSPECTION PROCEDURE
1. Turn ignition switch OFF.
2. Connect “GST” to data link connector which is located under LH G
dash panel near the fuse box cover.
3. Turn ignition switch ON.
H

LEC104A

J
4. Enter the program according to instruction on the screen or in
the operation manual.
(*: Regarding GST screens in this section, sample screens are
shown.) K

M
SEF398S

5. Perform each diagnostic mode according to each service proce-


dure.
For further information, see the GST Operation Manual of the
tool maker.

SEF416S

EC-111
TROUBLE DIAGNOSIS
[KA24DE]
CONSULT-II Reference Value in Data Monitor Mode UBS00D1N

Remarks:
● Specification data are reference values.
● Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
(i.e., Adjust ignition timing with a timing light before monitoring IGN TIMING. Specification data might be displayed even when ignition
timing is not adjusted to specification. This IGN TIMING monitors the data calculated by the ECM according to the input signals from the
camshaft position sensor and other ignition timing related sensors.)
MONITOR ITEM CONDITION SPECIFICATION
● Run engine and compare the CONSULT-II value with tachometer indica- Almost the same speed as the
ENG SPEED
tion. tachometer indication.
● Engine: After warming up Idle 0.9 - 1.8V
● Air conditioner switch: OFF
MAS A/F SE-B1 ● Shift lever: P or N (A/T), Neutral
2,500 rpm 1.9 - 2.3V
(M/T)
● No-load
COOLAN TEMP/S ● Engine: After warming up More than 70°C (158°F)
HO2S1 (B1) 0 - 0.3V ←→ Approx. 0.6 - 1.0V
Maintaining engine speed at 2,000 LEAN ←→ RICH
● Engine: After warming up
HO2S1 MNTR (B1) rpm Changes more than 5 times
during 10 seconds.
HO2S2 (B1) ● Engine: After warming up 0 - 0.3V ←→ Approx. 0.6 - 1.0V
● After keeping engine speed Revving engine from idle up to 3,000
between 3,500 and 4,000 rpm for rpm quickly
HO2S2 MNTR (B1) 1 minute and at idle for 1 minute LEAN ←→ RICH
under no load
● Turn drive wheels and compare the CONSULT-II value with speedometer Almost the same speed as the
VHCL SPEED SE
indication. speedometer indication
BATTERY VOLT ● Ignition switch: ON (Engine stopped) 11 - 14V
● Engine: After warming up Throttle valve: Fully closed 0.2 - 0.8V
THRTL POS SEN ● Ignition switch: ON
Throttle valve: Fully opened 3.5 - 4.5V
(Engine stopped)
EGR TEMP SEN ● Engine: After warming up Less than 4.5V
START SIGNAL ● Ignition switch: ON → START → ON OFF → ON → OFF
● Engine: After warming up Throttle valve: Idle position ON
CLSD THL/P SW ● Ignition switch: ON
Throttle valve: Slightly open OFF
(Engine stopped)
● Engine: After warming up Throttle valve: Idle position ON
CLSD THL POS ● Ignition switch: ON
Throttle valve: Slightly open OFF
(Engine stopped)
A/C switch: OFF OFF
● Engine: After warming up, idle
AIR COND SIG A/C switch: ON
the engine ON
(Compressor operates.)
Shift lever: P or N (A/T), Neutral (M/T) ON
P/N POSI SW ● Ignition switch: ON
Except above OFF
Steering wheel in neutral position
● Engine: After warming up, idle OFF
PW/ST SIGNAL (forward direction)
the engine
Steering wheel is turned ON
IGNITION SW ● Ignition switch: ON → OFF → ON ON → OFF → ON
● Engine: After warming up Idle 2.5 - 3.3 msec
● Air conditioner switch: OFF
INJ PULSE-B1 ● Shift lever: P or N (A/T), Neutral
2,000 rpm 2.4 - 3.2 msec
(M/T)
● No-load

EC-112
TROUBLE DIAGNOSIS
[KA24DE]
MONITOR ITEM CONDITION SPECIFICATION
A
● Engine: After warming up Idle 0.8 - 1.2 msec
● Air conditioner switch: OFF
B/FUEL SCHDL ● Shift lever: P or N (A/T), Neutral
(M/T)
2,000 rpm 0.8 - 1.2 msec EC
● No-load
● Engine: After warming up Idle Approx. 20° BTDC
C
● Air conditioner switch: OFF
IGN TIMING ● Shift lever: P or N (A/T), Neutral
2,000 rpm More than 25° BTDC
(M/T)
● No-load D
● Engine: After warming up Idle Approx. 30%
● Air conditioner switch: OFF
E
IACV-AAC/V ● Shift lever: P or N (A/T), Neutral
2,000 rpm —
(M/T)
● No-load
F
● Engine: After warming up Idle 0%
PURG VOL C/V ● Air conditioner switch: OFF 2,000 rpm (More than 200 seconds

● No-load after starting engine)
G
Maintaining engine speed at 2,000
A/F ALPHA-B1 ● Engine: After warming up 50 - 159%
rpm
EVAP SYS PRES ● Ignition switch: ON 1.8 - 4.8V
H
AIR COND RLY ● Air conditioner switch: OFF → ON OFF → ON
● Ignition switch is turned to ON (Operates for 5 seconds)
ON
FUEL PUMP RLY ● Engine running and cranking I
● Except as shown above OFF
● Engine: After warming up Idle OFF
J
● Air conditioner switch: OFF
EGRC SOL/V ● Shift lever: P or N (A/T), Neutral Engine speed: Revving engine from
ON
(M/T) idle to 3,000 rpm quickly.
● No-load K
VENT CONT/V ● Ignition switch: ON OFF
● Engine speed: Below 3,600 rpm ON
HO2S1 HTR (B1) L
● Engine speed: Above 3,600 rpm OFF
● Engine speed is running below 4,000 rpm after the following conditions are
met.
M
● Engine: After warming up ON
HO2S2 HTR (B1)
● Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and
at idle for 1 minute under on load
● Ignition switch: ON (Engine stopped) OFF
VC/V BYPASS/V ● Ignition switch: ON OFF
● Engine: After warming up Idle 9.5 - 34.0%
● Air conditioner switch: OFF
CAL/LD VALUE ● Shift lever: P or N (A/T), Neutral
2,500 rpm 13.9 - 24.9%
(M/T)
● No-load
● Engine: After warming up, engine Throttle valve: Fully closed 0.0%
ABSOL TH·P/S stopped
● Ignition switch: ON Throttle valve: Fully opened Approx. 80%

EC-113
TROUBLE DIAGNOSIS
[KA24DE]
MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle 0.9 - 5.8 g·m/s
● Air conditioner switch: OFF
MASS AIRFLOW ● Shift lever: P or N (A/T), Neutral
2,500 rpm 7.5 - 13.2 g·m/s
(M/T)
● No-load

Major Sensor Reference Graph in Data Monitor Mode UBS00D1O

The following are the major sensor reference graphs in “DATA MONITOR” mode.
(Select “MANU TRIG” in “DATA MONITOR” with CONSULT-II. “Trigger Point” is set to 100%, “Recording
Speed” is set to MAX..)
THRTL POS SEN, ABSOL TH·P/S, CLSD THL POS
Below is the data for “THRTL POS SEN”, “ABSOL TH·P/S” and “CLSD THL POS” when depressing the accel-
erator pedal with the ignition switch ON.
The signal of “THRTL POS SEN” and “ABSOL TH·P/S” should rise gradually without any intermittent drop or
rise after “CLSD THL POS” is changed from “ON” to “OFF”.

SEF306Y

ENG SPEED, MAS A/F SE-B1, THRTL POS SEN, HO2S2 (B1), HO2S1 (B1), INJ PULSE-B1
Below is the data for “ENG SPEED”, “MAS A/F SE-B1”, “THRTL POS SEN”, “HO2S2 (B1)”, “HO2S1 (B1)” and
“INJ PULSE-B1” when revving engine quickly up to 4,800 rpm under no load after warming up engine to nor-
mal operating temperature.
Each value is for reference, the exact value may vary.

SEF241Y

EC-114
TROUBLE DIAGNOSIS
[KA24DE]

EC

SEF242YA

EC-115
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[KA24DE]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE PFP:00031

Description UBS00D1P

The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI-
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:
● B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)
● A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)
● MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing Condition UBS00D1Q

● Vehicle driven distance: More than 5,000 km (3,107 miles)


● Barometric pressure: 101.3 kPa (760.0 mmHg, 29.92 inHg)±3 kPa (22.5 mmHg, 0.89 inHg)
● Atmospheric temperature: 20 - 30°C (68 - 86°F)
● Engine coolant temperature: 75 - 95°C (167 - 203°F)
● Transmission: Warmed-up*1
● Electrical load: Not applied*2
● Engine speed: Idle
*1: For A/T models, after the engine is warmed up to normal operating temperature, drive vehicle until “FLUID
TEMP SE” (A/T fluid temperature sensor signal) indicates less than 0.9V. For M/T models, drive vehicle for 5
minutes after the engine is warmed up to normal operating temperature.
*2: Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
Inspection Procedure UBS00D1R

NOTE:
Perform “DATA MONITOR (SPEC)” mode in maximum scale display.
1. Perform EC-74, "Basic Inspection" .
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1” and “MAS A/F SE-
B1” in “DATA MONITOR (SPEC)” mode with CONSULT-II.
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-117, "Diagnostic Procedure" .

SEF601Z

EC-116
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[KA24DE]
Diagnostic Procedure UBS00D1S

EC

LEC091A

EC-117
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[KA24DE]

SEF768Z

EC-118
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[KA24DE]

EC

EC-119
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT
[KA24DE]
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT PFP:00006

Description UBS00D1T

Intermittent incidents (I/I) may occur. In many cases, the malfunction resolves itself (the part or circuit function
returns to normal without intervention). It is important to realize that the symptoms described in the customer's
complaint often do not recur on DTC (1st trip) visits. Realize also that the most frequent cause of I/I occur-
rences is poor electrical connections. Because of this, the conditions under which the incident occurred may
not be clear. Therefore, circuit checks made as part of the standard diagnostic procedure may not indicate the
specific malfunctioning area.
Common I/ Report Situations
STEP in Work Flow Situation
II The CONSULT-II is used. The SELF-DIAG RESULTS screen shows time data other than [0] or [1t].
III The symptom described by the customer does not recur.
IV (1st trip) DTC data does not appear during the DTC Confirmation Procedure.
VI The TROUBLE DIAGNOSIS for PXXXX does not indicate the malfunctioning area.

Diagnostic Procedure UBS00D1U

1. INSPECTION START
Erase (1st trip) DTCs. Refer to EC-61, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMA-
TION" .

>> GO TO 2.

2. CHECK GROUND TERMINALS


Check ground terminals for corroding or loose connection. Refer to “CIRCUIT INSPECTION”, “Ground Inspec-
tion” in GI-25, "How to Perform Efficient Diagnosis for an Electrical Incident" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace.

3. SEARCH FOR ELECTRICAL INCIDENT


Perform “INCIDENT SIMULATION TESTS” in GI-25, "How to Perform Efficient Diagnosis for an Electrical Inci-
dent" .
OK or NG
OK >> GO TO 4.
NG >> Repair or replace.

4. CHECK CONNECTOR TERMINALS


Refer to “How to Check Enlarged Contact Spring of Terminal”, “HOW TO PROBE CONNECTORS” in GI-22,
"How to Check Terminal" .
OK or NG
OK >> INSPECTION END
NG >> Repair or replace connector.

EC-120
POWER SUPPLY AND GROUND CIRCUIT
[KA24DE]
POWER SUPPLY AND GROUND CIRCUIT PFP:24110
A
Wiring Diagram UBS00D1V

EC

BBWA1054E

EC-121
POWER SUPPLY AND GROUND CIRCUIT
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
[Ignition switch: OFF] 0 - 1V
ECM relay ● For a few seconds after turning ignition switch OFF
4 LG/R
(Self shut-off) [Ignition switch: OFF]
BATTERY VOLTAGE
● More than a few seconds after turning ignition (11 - 14V)
switch OFF
[Engine is running]
10 B/R ECM ground Engine ground
● Idle speed
[Engine is running]
19 B/R ECM ground Engine ground
● Idle speed
[Ignition switch: OFF] 0V
24 W/G Ignition switch BATTERY VOLTAGE
[Ignition switch: ON]
(11 - 14V)
[Engine is running]
25 B/Y ECM ground Engine ground
● Idle speed
[Engine is running]
32 B/Y ECM ground Engine ground
● Idle speed
67 B/P BATTERY VOLTAGE
Power supply for ECM [Ignition switch: ON]
72 B/P (11 - 14V)

Power supply BATTERY VOLTAGE


80 SB [Ignition switch: OFF]
(Back-up) (11 - 14V)
[Engine is running]
116 B/R ECM ground Engine ground
● Idle speed
[Engine is running] BATTERY VOLTAGE
117 B/P Current return
● Idle speed (11 - 14V)

[Engine is running]
124 B/R ECM ground Engine ground
● Idle speed

Diagnostic Procedure UBS00D1W

1. INSPECTION START
Start engine.
Is engine running?
Yes or No
Yes >> GO TO 6.
No >> GO TO 2.

EC-122
POWER SUPPLY AND GROUND CIRCUIT
[KA24DE]
2. CHECK POWER SUPPLY-I A
1. Turn ignition switch OFF and then ON.
2. Check voltage between ECM terminal 24 and ground with CON-
SULT-II or tester. EC

Voltage : Battery voltage


OK or NG C
OK >> GO TO 4.
NG >> GO TO 3.
D

SEF600P
E
3. DETECT MALFUNCTIONING PART
Check the following.
F
● Harness connectors M65, E43
● Harness connectors M59, F27
● Fuse block (J/B) connector E49 G
● 10A fuse
● Harness for open or short between ECM and fuse
H
>> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK GROUND CONNECTIONS I

1. Turn ignition switch OFF.


2. Loosen and retighten ground screw. J
Refer to EC-127, "Ground Inspection" .
OK or NG
OK >> GO TO 5. K
NG >> Repair or replace ground connections.

BBIA0431E M
5. CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-I
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 10, 19, 25, 32, 116, 124 and ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 16.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-123
POWER SUPPLY AND GROUND CIRCUIT
[KA24DE]
6. CHECK POWER SUPPLY-II
1. Stop engine.
2. Check voltage between ECM terminal 80 and ground with CON-
SULT-II or tester.
Voltage : Battery voltage
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

MEC698B

7. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M81, F36
● Fuse block (J/B) connector M27
● 10A fuse
● Harness for open or short between ECM and battery.

>> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK POWER SUPPLY-III


1. Turn ignition switch ON and then OFF.
2. Check voltage between ECM terminals 67, 72, 117 and ground
with CONSULT-II or tester.
Voltage : After turning ignition switch OFF, battery
voltage will exist for a few seconds, then
drop to approximately 0V.
OK or NG
OK >> GO TO 14.
NG (Battery voltage does not exist.)>>GO TO 9.
NG (Battery voltage exists for more than a few seconds.)>>GO TO
12. PBIB2168E

9. CHECK HARNESS CONTINUITY BETWEEN ECM RELAY AND ECM


1. Disconnect ECM harness connector.
2. Disconnect ECM relay.
3. Check harness continuity between ECM terminals 67, 72, 117
and ECM relay terminal 3.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 10.
NG >> Repair open circuit or short to ground or short to power
LEC106A
in harness or connectors.

EC-124
POWER SUPPLY AND GROUND CIRCUIT
[KA24DE]
10. CHECK VOLTAGE BETWEEN ECM RELAY AND GROUND A
Check voltage between ECM relay terminals 2, 5 and ground with
CONSULT-II or tester.
Voltage : Battery voltage EC

OK or NG
OK >> GO TO 12.
C
NG >> GO TO 11.

D
SEF120V

11. DETECT MALFUNCTIONING PART E

Check harness for open or short between ECM relay and harness connector F36
F
>> Repair open circuit or short to ground or short to power in harness or connectors.

12. CHECK OUTPUT SIGNAL CIRCUIT G


1. Check harness continuity between ECM terminal 4 and ECM relay terminal 1.
Refer to Wiring Diagram.
H
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG I
OK >> GO TO 13.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
J
13. CHECK ECM RELAY
1. Disconnect ECM relay.
2. Apply 12V direct current between ECM relay terminals 1 and 2. K
3. Check continuity between ECM relay terminals 3 and 5.
12V (1 - 2) applied : Continuity exists. L
No voltage applied : No continuity

OK or NG
OK >> GO TO 14. M
NG >> Replace ECM relay.

SEF511P

EC-125
POWER SUPPLY AND GROUND CIRCUIT
[KA24DE]
14. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-127, "Ground Inspection" .
OK or NG
OK >> GO TO 15.
NG >> Repair or replace ground connections.

BBIA0431E

15. CHECK GROUND CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminals 10, 19, 25, 32, 116, 124 and ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 16.
NG >> Repair open circuit or short to power in harness or connectors.

16. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-126
POWER SUPPLY AND GROUND CIRCUIT
[KA24DE]
Ground Inspection UBS00GYY

A
Ground connections are very important to the proper operation of electrical and electronic circuits. Ground
connections are often exposed to moisture, dirt and other corrosive elements. The corrosion (rust) can
become an unwanted resistance. This unwanted resistance can change the way a circuit works.
Electronically controlled circuits are very sensitive to proper grounding. A loose or corroded ground can drasti- EC
cally affect an electronically controlled circuit. A poor or corroded ground can easily affect the circuit. Even
when the ground connection looks clean, there can be a thin film of rust on the surface.
When inspecting a ground connection follow these rules: C
● Remove the ground bolt or screw.
● Inspect all mating surfaces for tarnish, dirt, rust, etc.
● Clean as required to assure good contact. D
● Reinstall bolt or screw securely.
● Inspect for “add-on” accessories which may be interfering with the ground circuit.
● If several wires are crimped into one ground eyelet terminal, check for proper crimps. Make sure all of the E
wires are clean, securely fastened and providing a good ground path. If multiple wires are cased in one
eyelet make sure no ground wires have excess wire insulation.
For detailed ground distribution information, refer to PG-17, "Ground Distribution" . F

PBIB1870E L

EC-127
DTC P0031, P0032 HO2S1 HEATER
[KA24DE]
DTC P0031, P0032 HO2S1 HEATER PFP:22690

Description UBS00D1X

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator
Camshaft position sensor Engine speed Heated oxygen sensor 1
Heated oxygen sensor 1 heater
Engine coolant temperature sensor Engine coolant temperature heater control

The ECM performs ON/OFF duty control of the heated oxygen sensor 1 heater corresponding to the engine
speed and engine coolant temperature. The duty percent varies with engine coolant temperature when engine
is started.
OPERATION
Engine speed Heated oxygen sensor 1 heater
Above 3,600 rpm OFF
Below 3,600 rpm after warming up ON

CONSULT-II Reference Value in Data Monitor Mode UBS00D1Y

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up
ON
HO2S1 HTR (B1) ● Engine speed: Below 3,600 rpm
● Engine speed: Above 3,600 rpm OFF

On Board Diagnosis Logic UBS00D1Z

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
The current amperage in the heated oxygen
sensor 1 heater circuit is out of the normal ● Harness or connectors
Heated oxygen (The heated oxygen sensor 1 heater circuit is
range.
P0031 sensor 1 heater open or shorted.)
(An excessively low voltage signal is sent to
control circuit low
ECM through the heated oxygen sensor 1 ● Heater oxygen sensor 1 heater
heater.)
The current amperage in the heated oxygen
sensor 1 heater circuit is out of the normal ● Harness or connectors
Heated oxygen (The heated oxygen sensor 1 heater circuit is
range.
P0032 sensor 1 heater shorted.)
(An excessively high voltage signal is sent to
control circuit high
ECM through the heated oxygen sensor 1 ● Heater oxygen sensor 1 heater
heater.)

EC-128
DTC P0031, P0032 HO2S1 HEATER
[KA24DE]
DTC Confirmation Procedure UBS00D20

A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION: EC
Before performing the following procedure, confirm battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature. C
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “DATA MONITOR” mode with
D
CONSULT-II.
4. Start engine and run it for at least 6 seconds at idle speed.
5. If 1st trip DTC is detected, go to EC-131, "Diagnostic Procedure" E
.

SEF174Y
G
WITH GST
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Start engine and warm it up to normal operating temperature. H
3. Start engine and run it for at least 6 seconds at idle speed.
4. Turn ignition switch OFF and wait least 5 seconds.
I
5. Start engine and run it for at least 6 seconds at idle speed.
6. Select “MODE 3” with GST.
7. If DTC is detected, go to EC-131, "Diagnostic Procedure" . J
● When using GST, DTC Confirmation Procedure should be performed twice as much as when using
CONSULT-II because GST cannot display MODE 7 (1st trip DTC) concerning this diagnosis. There-
fore, using CONSULT-II is recommended.
K

EC-129
DTC P0031, P0032 HO2S1 HEATER
[KA24DE]
Wiring Diagram UBS00D21

BBWA0436E

EC-130
DTC P0031, P0032 HO2S1 HEATER
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
● Warm-up condition Approximately 0.4V
Heated oxygen sensor 1 Engine speed is below 3,600 rpm.
119 BR/Y ●
heater
[Engine is running] BATTERY VOLTAGE D
● Engine speed is above 3,600 rpm. (11 - 14V)

Diagnostic Procedure UBS00D22


E
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
F
2. Loosen and retighten ground screw.
Refer to EC-127, "Ground Inspection" .
OK or NG
G
OK >> GO TO 2.
NG >> Repair or replace ground connections.
H

I
BBIA0431E

2. CHECK POWER SUPPLY J


1. Disconnect heated oxygen sensor 1 harness connector.
2. Turn ignition switch ON.
K

M
BBIA0430E

3. Check voltage between terminal 1 and ground with CONSULT-II


or tester.
Voltage : Battery voltage
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

SEF213W

EC-131
DTC P0031, P0032 HO2S1 HEATER
[KA24DE]
3. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors M59, F27
● 15A fuse
● Fuse block (J/B) connector M26
● Harness for open or short between heated oxygen sensor 1 and fuse

>> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK OUTPUT SIGNAL CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between heated oxygen sensor 1 terminal 3 and ECM terminal 119.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground or short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK HEATED OXYGEN SENSOR 1 HEATER


Check resistance between terminals 3 and 1.
Resistance : 3.3 - 4.0 Ω [at 25°C (77°F)]
Check continuity between terminals 2 and 1, 3 and 2.
Continuity should not exist.
CAUTION:
● Discard any heated oxygen sensor which has been dropped
from a height of more than 0.5 m (19.7 in) onto a hard sur-
face such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system SEF220W
threads using Oxygen Sensor Thread Cleaner tool J-43897-
18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 1.

6. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Removal and Installation UBS00D23

HEATED OXYGEN SENSOR 1


Refer to EM-13, "OUTER COMPONENT PARTS" .

EC-132
DTC P0037, P0038 HO2S2 HEATER
[KA24DE]
DTC P0037, P0038 HO2S2 HEATER PFP:226A0
A
Description UBS00D24

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator EC
Camshaft position sensor Engine speed
Heated oxygen sensor
Engine coolant temperature sensor Engine coolant temperature sensor Heated oxygen sensor 2 heater
2 heater control
Mass air flow sensor Amount of intake air C

The ECM performs ON/OFF control of the heated oxygen sensor 2 heater corresponding to the engine speed,
amount of intake air and engine coolant temperature. D
OPERATION
Engine speed rpm Heated oxygen sensor 2 heater
E
Above 4,000 OFF
● Below 4,000 rpm after the following conditions are met.
● Engine: After warming up F
ON
● Keeping the engine speed between 3,500 and 4,000 rpm for 1
minute and at idle for 1 minute under no load

CONSULT-II Reference Value in Data Monitor Mode UBS00D25 G


Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
H
● Engine speed: Below 4,000 rpm after the following conditions are met.
● Engine: After warming up
ON
HO2S2 HTR (B1) ● Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute I
and at idle for 1 minute under no load
● Engine speed: Above 4,000 rpm OFF
J
On Board Diagnosis Logic UBS00D26

DTC No. Trouble diagnosis name DTC detecting condition Possible cause

The current amperage in the heated oxygen sen- ● Harness or connectors K


Heated oxygen sensor 2 sor 2 heater circuit is out of the normal range. (The heated oxygen sensor 2 heater
P0037 circuit is open or shorted.)
heater control circuit low (An excessively low voltage signal is sent to ECM
through the heated oxygen sensor 2 heater.) ● Heater oxygen sensor 2 heater
L
The current amperage in the heated oxygen sen- ● Harness or connectors
sor 2 heater circuit is out of the normal range. (The heated oxygen sensor 2 heater
Heated oxygen sensor 2
P0038 (An excessively high voltage signal is sent to circuit is shorted.)
heater control circuit high M
ECM through the heated oxygen sensor 2
heater.) ● Heater oxygen sensor 2 heater

EC-133
DTC P0037, P0038 HO2S2 HEATER
[KA24DE]
DTC Confirmation Procedure UBS00D27

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is in between 10.5V at idle.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine and warm it up to the normal operating tempera-
ture.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and
4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. If 1st trip DTC is detected, go to EC-136, "Diagnostic Procedure"
. SEF174Y

WITH GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
7. Let engine idle for 1 minute.
8. Select “MODE 3” with GST.
9. If DTC is detected, go to EC-136, "Diagnostic Procedure" .
When using GST, DTC Confirmation Procedure should be performed twice as much as when using
CONSULT-II because GST cannot display MODE 7 (1st trip DTC) concerning this diagnosis. Therefore,
using CONSULT-II is recommended.

EC-134
DTC P0037, P0038 HO2S2 HEATER
[KA24DE]
Wiring Diagram UBS00D28

EC

BBWA1058E

EC-135
DTC P0037, P0038 HO2S2 HEATER
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Warm-up condition
● Engine speed: Below 4,000 rpm after the follow-
ing conditions are met. 0 - 1.0V
● Keeping the engine speed between 3,500 and
Heated oxygen sensor 2 4,000 rpm for 1 minute and at idle for 1 minute
122 R/B
heater under no load
[Ignition switch: ON]
● Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
● Engine speed is above 4,000 rpm.

Diagnostic Procedure UBS00D29

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-127, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0431E

2. CHECK POWER SUPPLY


1. Disconnect heated oxygen sensor 2 harness connector.
2. Turn ignition switch ON.
3. Check voltage between terminal 2 and ground with CONSULT-II
or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

SEF218W

EC-136
DTC P0037, P0038 HO2S2 HEATER
[KA24DE]
3. DETECT MALFUNCTIONING PART A
Check the following.
● Fuse block (J/B) connector M26
● 15A fuse EC
● Harness for open or short between heated oxygen sensor 2 and fuse

C
>> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK OUTPUT SIGNAL CIRCUIT


D
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between heated oxygen sensor 2 terminal 3 and ECM terminal 122. E
Refer to Wiring Diagram.
Continuity should exist.
F
4. Also check harness for short to ground or short to power.
OK or NG
OK >> GO TO 6. G
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART H


Check the following.
● Harness connectors M81, F36
● Harness for open or short between heated oxygen sensor 2 and ECM I

>> Repair open circuit or short to ground or short to power in harness or connectors.
J
6. CHECK HEATED OXYGEN SENSOR 2 HEATER
Check the following. K
1. Check resistance between terminals 2 and 3.
Resistance : 3.3 - 4.0Ω [at 25°C (77°F)]
L
2. Check continuity.
Terminal No. Continuity
M
1 and 2, 3, 4
No
4 and 1, 2, 3
CAUTION:
● Discard any heated oxygen sensor which has been dropped
from a height of more than 0.5 m (19.7 in) onto a hard sur-
face such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system
threads using Oxygen Sensor Thread Cleaner tool J-43897-
18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 7.
NG >> Replace heated oxygen sensor 2.

SEF221W

EC-137
DTC P0037, P0038 HO2S2 HEATER
[KA24DE]
7. CHECK INTERMITTENT INCIDENT
Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Removal and Installation UBS00D2A

HEATED OXYGEN SENSOR 2


Refer to EX-3, "EXHAUST SYSTEM" .

EC-138
DTC P0101 MAF SENSOR
[KA24DE]
DTC P0101 MAF SENSOR PFP:22680
A
Component Description UBS00D2B

The mass air flow sensor is placed in the stream of intake air. It mea-
sures the intake flow rate by measuring a part of the entire intake EC
flow. The mass air flow sensor controls the temperature of the hot
wire to a certain amount. The heat generated by the hot wire is
reduced as the intake air flows around it. The more air, the greater
the heat loss. C
Therefore, the electric current to maintain the temperature of the hot
wire as air flow increases. The ECM detects the air flow by means of
this current change. D

SEF893J

E
CONSULT-II Reference Value in Data Monitor Mode UBS00D2C

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
● Engine: After warming up Idle 0.9 - 1.8V
● Air conditioner switch: OFF
MAS A/F SE-B1 ● Shift lever: P or N (A/T), Neutral G
2,500 rpm 1.9 - 2.3V
(M/T)
● No-load
● Engine: After warming up Idle 9.5 - 34.0% H
● Air conditioner switch: OFF
CAL/LD VALUE ● Shift lever: P or N (A/T), Neutral
2,500 rpm 13.9 - 24.9% I
(M/T)
● No-load
● Engine: After warming up Idle 0.9 - 5.8 g·m/s
● Air conditioner switch: OFF J
MASS AIRFLOW ● Shift lever: P or N (A/T), Neutral
2,500 rpm 7.5 - 13.2 g·m/s
(M/T)
● No-load K

On Board Diagnosis Logic UBS00D2D

L
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
A high voltage from the sensor is sent to ECM (The sensor circuit is open or
A) shorted.) M
under light load driving condition.
Mass air flow sensor cir- ● Mass air flow sensor
P0101 cuit range/performance ● Harness or connectors
problem (The sensor circuit is open or
A low voltage from the sensor is sent to ECM shorted.)
B)
under heavy load driving condition.
● Intake air leaks
● Mass air flow sensor

EC-139
DTC P0101 MAF SENSOR
[KA24DE]
DTC Confirmation Procedure UBS00D2E

Perform PROCEDURE FOR MALFUNCTION A first. If the 1st trip DTC cannot be confirmed, perform
PROCEDURE FOR MALFUNCTION B.
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A
NOTE:
If engine will not start or stops soon, wait at least 10 seconds with engine stopped (Ignition switch ON)
instead of running engine at idle speed.
With CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and warm it up to normal operating temperature.
4. Run engine for at least 10 seconds at idle speed.
5. If 1st trip DTC is detected, go to EC-143, "Diagnostic Procedure"
.

SEF174Y

With GST
Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR MALFUNCTION B
With CONSULT-II
1. Turn ignition switch ON.
2. Start engine and warm it up to normal operating temperature.
If engine cannot be started, go to EC-143, "Diagnostic Procedure" .
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Check the voltage of “MAS A/F SE-B1” with “DATA MONITOR”.
5. Increases engine speed to about 4,000 rpm.
6. Monitor the linear voltage rise in response to engine speed
increases.
If NG, go to EC-143, "Diagnostic Procedure" .
If OK, go to following step.

SEF243Y

EC-140
DTC P0101 MAF SENSOR
[KA24DE]
7. Maintain the following conditions for at least 10 consecutive sec-
onds. A

ENG SPEED More than 2,000 rpm


THRTL POS SEN More than 3V EC
Shift lever Suitable position
Driving location Driving vehicle uphill (Increased engine load) will
help maintain the driving conditions required for C
this test.

8. If 1st trip DTC is detected, go to EC-143, "Diagnostic Procedure" SEF175Y

. D

Overall Function Check UBS00D2F

Use this procedure to check the overall function of the mass air flow sensor circuit. During this check, a 1st trip E
DTC might not be confirmed.
PROCEDURE FOR MALFUNCTION B
With GST F
1. Start engine and warm it up to normal operating temperature.
2. Select “MODE 1” with GST.
G
3. Check the mass air flow sensor signal with “MODE 1”.
4. Check for linear mass air flow rise in response to increases to
about 4,000 rpm in engine speed.
H
5. If NG, go to EC-143, "Diagnostic Procedure" .

SEF534P
J

EC-141
DTC P0101 MAF SENSOR
[KA24DE]
Wiring Diagram UBS00D2G

BBWA1055E

EC-142
DTC P0101 MAF SENSOR
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
● Warm-up condition 0.9 - 1.8V
● Idle speed
54 R Mass air flow sensor
[Engine is running] D
● Warm-up condition 1.9 - 2.3V
● Engine speed is 2,500 rpm
[Engine is running] E
Mass air flow sensor
55 G ● Warm-up condition Approximately 0V
ground
● Idle speed
F
Diagnostic Procedure UBS00D2H

1. INSPECTION START
G
Which malfunction (A or B) is duplicated?
A or B
A >> GO TO 3. H
B >> GO TO 2.

2. CHECK INTAKE SYSTEM I


Check the followings for connection.
● Air duct
J
● Air cleaner
● Vacuum hoses
● Intake air passage between air duct and intake manifold
K
OK or NG
OK >> GO TO 3.
NG >> Reconnect the parts. L
3. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF. M
2. Loosen and retighten ground screw.
Refer to EC-127, "Ground Inspection" .
OK or NG
OK >> GO TO 4.
NG >> Repair or replace ground connections.

BBIA0431E

EC-143
DTC P0101 MAF SENSOR
[KA24DE]
4. CHECK POWER SUPPLY
1. Disconnect mass air flow (MAF) sensor harness connector.
2. Turn ignition switch ON.

AEC131A

3. Check voltage between terminal 2 and ground with CONSULT-II


or tester.
Voltage : Battery voltage
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

SEF126V

5. DETECT MALFUNCTIONING PART


Check the following.
● Harness for open or short between ECM relay and MAF sensor
● Harness for open or short between MAF sensor and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK GROUND CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between MAF sensor terminal 3 and ECM terminal 55.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK INPUT SIGNAL CIRCUIT


1. Check harness continuity between MAF sensor terminal 4 and ECM terminal 54.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-144
DTC P0101 MAF SENSOR
[KA24DE]
8. CHECK MASS AIR FLOW SENSOR A
1. Reconnect all harness connectors disconnected.
2. Turn ignition switch ON.
3. Start engine and warm it up to normal operating temperature. EC
4. Check voltage between ECM terminal 54 (mass air flow sensor
signal) and ground.
C
Condition Voltage V
Ignition switch ON (Engine stopped.) Less than 1.0
Idle (Engine is warmed-up to normal operating D
0.9 - 1.8
temperature.)
2,500 rpm (Engine is warmed-up to normal
1.9 - 2.3
operating temperature.) E
Idle to about 4,000 rpm* 0.9 - 1.8 to Approx. 3.0
SEF326V
*: Make sure linear voltage rises as engine speed increase to about 4,000 rpm.
5. If the voltage is out of specification, proceed the following. F
– Turn ignition switch OFF
– Disconnect mass air flow sensor harness connector and reconnect it again
G
– Perform steps 2 and 3 again
6. If NG, remove mass air flow sensor from intake manifold. Check
hot wire for damage or dust. H
7. If NG, clean or replace mass air flow sensor.
OK or NG
OK >> GO TO 9. I
NG >> Replace mass air flow sensor.

SEF893J

K
9. CHECK INTERMITTENT INCIDENT
Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
L
>> INSPECTION END.

EC-145
DTC P0102, P0103 MAF SENSOR
[KA24DE]
DTC P0102, P0103 MAF SENSOR PFP:22680

Component Description UBS00D2I

The mass air flow sensor is placed in the stream of intake air. It mea-
sures the intake flow rate by measuring a part of the entire intake
flow. The mass air flow sensor controls the temperature of the hot
wire to a certain amount. The heat generated by the hot wire is
reduced as the intake air flows around it. The more air, the greater
the heat loss.
Therefore, the electric current to maintain the temperature of the hot
wire as air flow increases. The ECM detects the air flow by means of
this current change.

SEF893J

CONSULT-II Reference Value in Data Monitor Mode UBS00D2J

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle 0.9 - 1.8V
● Air conditioner switch: OFF
MAS A/F SE-B1 ● Shift lever: P or N (A/T), Neutral
2,500 rpm 1.9 - 2.3V
(M/T)
● No-load
● Engine: After warming up Idle 9.5 - 34.0%
● Air conditioner switch: OFF
CAL/LD VALUE ● Shift lever: P or N (A/T), Neutral
2,500 rpm 13.9 - 24.9%
(M/T)
● No-load
● Engine: After warming up Idle 0.9 - 5.8 g·m/s
● Air conditioner switch: OFF
MASS AIRFLOW ● Shift lever: P or N (A/T), Neutral
2,500 rpm 7.5 - 13.2 g·m/s
(M/T)
● No-load

On Board Diagnosis Logic UBS00D2K

These self-diagnoses have the one trip detection logic.


Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
● Harness or connectors
Mass air flow sensor An excessively low voltage from the sensor is (The sensor circuit is open or shorted.)
P0102
circuit low input sent to ECM, when engine is running. ● Intake air leaks
● Mass air flow sensor
● Harness or connectors
Mass air flow sensor An excessively high voltage from the sensor is (The sensor circuit is open or shorted.)
P0103
circuit high input sent to ECM.
● Mass air flow sensor

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
Detected items Engine operating condition in fail-safe mode
Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.

EC-146
DTC P0102, P0103 MAF SENSOR
[KA24DE]
DTC Confirmation Procedure UBS00D2L

A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
EC
PROCEDURE FOR DTC P0102
With CONSULT-II
1. Turn ignition switch ON. C
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait 5 seconds at most.
4. If DTC is detected, go to EC-149, "Diagnostic Procedure" . D

F
SEF058Y

With GST
Follow the procedure “With CONSULT-II” above. G

PROCEDURE FOR DTC P0103


With CONSULT-II H
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 6 seconds. I
4. If DTC is detected, go to EC-149, "Diagnostic Procedure" .
If DTC is not detected, go to next step.
5. Start engine and let it idle for at least 6 seconds. J
6. If DTC is detected, go to EC-149, "Diagnostic Procedure" .

SEF058Y

L
With GST
Follow the procedure “With CONSULT-II” above.
M

EC-147
DTC P0102, P0103 MAF SENSOR
[KA24DE]
Wiring Diagram UBS00D2M

BBWA1055E

EC-148
DTC P0102, P0103 MAF SENSOR
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
● Warm-up condition 0.9 - 1.8V
● Idle speed
54 R Mass air flow sensor
[Engine is running] D
● Warm-up condition 1.9 - 2.3V
● Engine speed is 2,500 rpm
[Engine is running] E
Mass air flow sensor
55 G ● Warm-up condition Approximately 0V
ground
● Idle speed
F
Diagnostic Procedure UBS00D2N

1. INSPECTION START
G
Which malfunction (P0102 or P0103) is duplicated?
P0102 or P0103
P0102 >> GO TO 2. H
P0103 >> GO TO 3.

2. CHECK INTAKE SYSTEM I


Check the followings for connection.
● Air duct
J
● Air cleaner
● Vacuum hoses
● Intake air passage between air duct and intake manifold
K
OK or NG
OK >> GO TO 3.
NG >> Reconnect the parts. L
3. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF. M
2. Loosen and retighten ground screw.
Refer to EC-127, "Ground Inspection" .
OK or NG
OK >> GO TO 4.
NG >> Repair or replace ground connections.

BBIA0431E

EC-149
DTC P0102, P0103 MAF SENSOR
[KA24DE]
4. CHECK POWER SUPPLY
1. Disconnect mass air flow (MAF) sensor harness connector.
2. Turn ignition switch ON.

AEC131A

3. Check voltage between terminal 2 and ground with CONSULT-II


or tester.
Voltage : Battery voltage
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

SEF126V

5. DETECT MALFUNCTIONING PART


Check the following.
● Harness for open or short between ECM relay and MAF sensor
● Harness for open or short between ECM and MAF sensor

>> Repair harness or connectors.

6. CHECK GROUND CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between MAF sensor terminal 3 and ECM terminal 55.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK INPUT SIGNAL CIRCUIT


1. Check harness continuity between MAF sensor terminal 4 and ECM terminal 54.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-150
DTC P0102, P0103 MAF SENSOR
[KA24DE]
8. CHECK MASS AIR FLOW SENSOR A
1. Reconnect all harness connectors disconnected.
2. Turn ignition switch ON.
3. Start engine and warm it up to normal operating temperature. EC
4. Check voltage between ECM terminal 54 (mass air flow sensor
signal) and ground.
C
Condition Voltage V
Ignition switch ON (Engine stopped.) Less than 1.0
Idle (Engine is warmed-up to normal operating D
0.9 - 1.8
temperature.)
2,500 rpm (Engine is warmed-up to normal
1.9 - 2.3
operating temperature.) E
Idle to about 4,000 rpm* 0.9 - 1.8 to Approx. 3.0
SEF326V
*: Make sure linear voltage rises as engine speed increase to about 4,000 rpm.
5. If the voltage is out of specification, proceed the following. F
– Turn ignition switch OFF
– Disconnect mass air flow sensor harness connector and reconnect it again
G
– Perform steps 2 and 3 again
6. If NG, remove mass air flow sensor from intake manifold. Check
hot wire for damage or dust. H
7. If NG, clean or replace mass air flow sensor.
OK or NG
OK >> GO TO 9. I
NG >> Replace mass air flow sensor.

SEF893J

K
9. CHECK INTERMITTENT INCIDENT
Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
L
>> INSPECTION END.

EC-151
DTC P0112, P0113 IAT SENSOR
[KA24DE]
DTC P0112, P0113 IAT SENSOR PFP:22630

Component Description UBS00D2O

The intake air temperature sensor is mounted to the air duct hous-
ing. The sensor detects intake air temperature and transmits a signal
to the ECM.

SEF329V

The temperature sensing unit uses a thermistor which is sensitive to


the change in temperature. Electrical resistance of the thermistor
decreases in response to the temperature rise.
<Reference data>
Intake air temperature Voltage* Resistance
°C (°F) V kΩ
20 (68) 3.5 2.1 - 2.9
80 (176) 1.23 0.27 - 0.38
*: This data is reference value and is measured between ECM terminal 61 (Intake air
temperature sensor) and ground. SEF012P

CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic UBS00D2P

These self-diagnoses have the one trip detection logic.


DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Intake air temperature An excessively low voltage from the sensor
P0112 ● Harness or connectors
sensor circuit low input is sent to ECM.
(The sensor circuit is open or shorted.)
Intake air temperature An excessively high voltage from the sensor Intake air temperature sensor
P0113 ●
sensor circuit high input is sent to ECM.

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters in fail-safe mode and the MIL lights up.
Detected items Engine operating condition in fail-safe mode
Intake air temperature sensor circuit The ECM functions on the assumption that the intake air temperature is 25°C (77°F).

EC-152
DTC P0112, P0113 IAT SENSOR
[KA24DE]
DTC Confirmation Procedure UBS00D2Q

A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
EC
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II. C
3. Wait at least 5 seconds.
4. If DTC is detected, go to EC-155, "Diagnostic Procedure" .
D

SEF058Y
F
WITH GST
Follow the procedure “WITH CONSULT-II” above.
G

EC-153
DTC P0112, P0113 IAT SENSOR
[KA24DE]
Wiring Diagram UBS00D2R

BBWA1056E

EC-154
DTC P0112, P0113 IAT SENSOR
[KA24DE]
Diagnostic Procedure UBS00D2S

1. CHECK GROUND CONNECTIONS A

1. Turn ignition switch OFF.


2. Loosen and retighten ground screw. EC
Refer to EC-127, "Ground Inspection" .
OK or NG
OK >> GO TO 2. C
NG >> Repair or replace ground connections.

BBIA0431E
E

2. CHECK POWER SUPPLY


F
1. Disconnect intake air temperature (IAT) sensor harness connec-
tor.
2. Turn ignition switch ON.
G

I
SEF329V

3. Check voltage between terminal 1 and ground with CONSULT-II J


or tester.
Voltage: Approximately 5V
K
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
L

AEC570A M
3. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors E43, M65
● Harness connectors M81, F36
● Harness for open or short between ECM and intake air temperature sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-155
DTC P0112, P0113 IAT SENSOR
[KA24DE]
4. CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between intake air temperature sensor terminal 2 and ECM terminal 43.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E43, M65
● Harness connectors M81, F36
● Harness for open or short between ECM and intake air temperature sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK INTAKE AIR TEMPERATURE SENSOR


Check resistance between intake air temperature sensor terminals 1
and 2 as shown in the figure.

PBIB2005E

<Reference data>
Intake air temperature Voltage* Resistance
°C (°F) V kΩ
20 (68) 3.5 2.1 - 2.9
80 (176) 1.23 0.27 - 0.38
*: This data is reference value and is measured between ECM terminal 61 (Intake air
temperature sensor) and ground.
OK or NG
OK >> GO TO 7. SEF012P
NG >> Replace intake air temperature sensor.

7. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-156
DTC P0117, P0118 ECT SENSOR
[KA24DE]
DTC P0117, P0118 ECT SENSOR PFP:22630
A
Component Description UBS00D2T

The engine coolant temperature sensor is used to detect the engine


coolant temperature. The sensor modifies a voltage signal from the EC
ECM. The modified signal returns to the ECM as the engine coolant
temperature input. The sensor uses a thermistor which is sensitive to
the change in temperature. The electrical resistance of the ther-
mistor decreases as temperature increases. C

SEF594K

E
<Reference data>
Engine coolant temperature Voltage* Resistance
F
°C (°F) V kΩ
−10 (14) 4.4 7.0 - 11.4
20 (68) 3.5 2.1 - 2.9 G
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260
*: This data is reference value and is measured between ECM terminal 59 (Engine H
coolant temperature sensor) and ground. SEF012P

CAUTION:
I
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
CONSULT-II Reference Value in Data Monitor Mode UBS00D2U
J
MONITOR ITEM CONDITION SPECIFICATION
COOLAN TEMP/S ● Engine: After warming up More than 70°C (158°F)
K
On Board Diagnosis Logic UBS00D2V

These self-diagnoses have the one trip detection logic.


L
DTC No. Trouble Diagnosis Name DTC Detecting Condition Possible Cause
Engine coolant temperature An excessively low voltage from the sensor
P0117 ● Harness or connectors
sensor circuit low input is sent to ECM.
(The sensor circuit is open or shorted.) M
Engine coolant temperature An excessively high voltage from the sensor
P0118 ● Engine coolant temperature sensor
sensor circuit high input is sent to ECM.

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters in fail-safe mode and the MIL lights up.
Detected items Engine operating condition in fail-safe mode
Engine coolant temperature will be determined by ECM based on the time after turning ignition switch to ON
or START.
CONSULT-II displays the engine coolant temperature decided by ECM.
Engine coolant temperature decided (CONSULT-II
Condition
display)
Engine coolant tem-
perature sensor circuit Just as ignition switch is turned to ON or START 40°C (104°F)
More than approx. 4 minutes after ignition ON or
80°C (176°F)
STAR
40 - 80°C (104 - 176°F)
Except as shown above
(Depends on the time)

EC-157
DTC P0117, P0118 ECT SENSOR
[KA24DE]
DTC Confirmation Procedure UBS00D2W

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If DTC is detected, go to EC-160, "Diagnostic Procedure" .

SEF058Y

WITH GST
Follow the procedure “With CONSULT-II” above.

EC-158
DTC P0117, P0118 ECT SENSOR
[KA24DE]
Wiring Diagram UBS00D2X

EC

AEC984A

EC-159
DTC P0117, P0118 ECT SENSOR
[KA24DE]
Diagnostic Procedure UBS00D2Y

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-127, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0431E

2. CHECK POWER SUPPLY


1. Disconnect engine coolant temperature sensor harness connec-
tor.
2. Turn ignition switch ON.

SEF330V

3. Check voltage between engine coolant temperature sensor ter-


minal 1 and ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

SEF206W

3. DETECT MALFUNCTIONING PART


Check the harness for open or short between ECM and engine coolant temperature sensor.

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-160
DTC P0117, P0118 ECT SENSOR
[KA24DE]
4. CHECK GROUND CIRCUIT A
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between engine coolant temperature sensor terminal 2 and ECM terminal 43. EC
Refer to Wiring Diagram.
Continuity should exist.
C
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6. D
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART E


Check the harness for open or short between ECM and engine coolant temperature sensor.

F
>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK ENGINE COOLANT TEMPERATURE SENSOR


G
Refer to EC-161, "Component Inspection" .
OK or NG
OK >> GO TO 7. H
NG >> Replace engine coolant temperature sensor.

7. CHECK INTERMITTENT INCIDENT I


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

J
>> INSPECTION END
Component Inspection UBS00D2Z

ENGINE COOLANT TEMPERATURE SENSOR K


1. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure.
L

PBIB2005E

<Reference data>
Engine coolant
Voltage* V Resistance kΩ
temperature °C (°F)
20 (68) 3.5 2.1 - 2.9
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260
*: This data is reference value and is measured between ECM terminal 59
(Engine coolant temperature sensor) and ground.
2. If NG, replace engine coolant temperature sensor. SEF012P

EC-161
DTC P0121 TP SENSOR
[KA24DE]
DTC P0121 TP SENSOR PFP:16119

Component Description UBS00D30

NOTE:
If DTC P0121 is displayed with DTC P0510, first perform trouble diagnosis for DTC P0510.
Refer to EC-413 .
The throttle position sensor responds to the accelerator pedal movement. This sensor is a type of potentiome-
ter which transforms the throttle position into output voltage, and emits the voltage signal to the ECM. In addi-
tion, the sensor detects the opening and closing speed of the throttle valve and feeds the voltage signal to the
ECM.
Idle position of the throttle valve is determined by the ECM receiving the signal from the throttle position sen-
sor. This sensor controls engine operation such as fuel cut. On the other hand, the “Wide open and closed
throttle position switch”, which is built into the throttle position sensor unit, is not used for engine control.

SEF105S

CONSULT-II Reference Value in Data Monitor Mode UBS00D31

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Ignition switch: ON Throttle valve: Fully closed 0.2 - 0.8V
THRTL POS SEN (Engine stopped)
● Engine: After warming up Throttle valve: Fully opened 3.5 - 4.5V

● Ignition switch: ON Throttle valve: Fully closed 0.0%


ABSOL TH·P/S (Engine stopped)
Throttle valve: Fully opened Approx. 80%
● Engine: After warming up

EC-162
DTC P0121 TP SENSOR
[KA24DE]
On Board Diagnosis Logic UBS00D32

A
DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
A) ● Harness or connectors
(The throttle position sensor circuit is
EC
open or shorted.)
A high voltage from the sensor is sent to ● Throttle position sensor
ECM under light load driving condition.
● Fuel injector
Throttle position sensor C
● Camshaft position sensor
P0121 circuit range/performance
● Mass air flow sensor
problem
B) ● Harness or connectors
D
(The throttle position sensor circuit is
A low voltage from the sensor is sent to open or shorted.)
ECM under heavy load driving condition.
● throttle position sensor
● Intake air leaks E

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up. F

Detected items Engine operating condition in fail-safe mode


Throttle position will be determined based on the injected fuel amount and the engine speed. G
Therefore, acceleration will be poor.
Throttle position sensor Condition Driving condition
circuit
When engine is idling Normal H
When accelerating Poor acceleration

DTC Confirmation Procedure UBS00D33


I
Perform PROCEDURE FOR MALFUNCTION A first. If the 1st trip DTC cannot be confirmed, perform
PROCEDURE FOR MALFUNCTION B.
NOTE: J
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A K
With CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II. L
3. Start engine and let it idle for at least 10 seconds.
If idle speed is over 1,100 rpm, maintain the following conditions
for at least 10 seconds to keep engine speed below 1,100 rpm. M

Shift lever Suitable position


Accelerator pedal Released
Vehicle speed As slow as possible
4. If 1st trip DTC is detected, go to EC-166, "Diagnostic Procedure" SEF058Y

.
With GST
Follow the procedure “With CONSULT-II”.
PROCEDURE FOR MALFUNCTION B
CAUTION:
Always drive vehicle at a safe speed.
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.

EC-163
DTC P0121 TP SENSOR
[KA24DE]
3. Turn ignition switch ON.
4. Select “MANU TRIG” in “DATA MONITOR” mode with CON-
SULT-II.
5. Select “THRTL POS SEN” and “ABSOL TH·P/S” in “DATA MON-
ITOR” mode with CONSULT-II.
6. Press RECORD on CONSULT-II screen at the same time accel-
erator pedal is depressed.
7. Print out the recorded graph and check the following:
– The voltage rise is linear in response to accelerator pedal
depression.
– The voltage when accelerator pedal is fully depressed is approx- SEF177Y
imately 4V.
If NG, go to EC-166, "Diagnostic Procedure" .
If OK, go to following step.

SEF245Y

8. Select “AUTO TRIG” in “DATA MONITOR” mode with CON-


SULT-II.
9. Maintain the following conditions for at least 10 consecutive sec-
onds.
ENG SPEED More than 2,000 rpm
MAS A/F SE-B1 More than 3V
COOLAN TEMP/S More than 70°C (158°F)
Shift lever Suitable position
Driving location Driving vehicle uphill (Increased engine load) SEF178Y
will help maintain the driving conditions required
for this test.
10. If 1st trip DTC is detected, go to EC-166, "Diagnostic Procedure" .
With GST
Follow the procedure “With CONSULT-II” above.

EC-164
DTC P0121 TP SENSOR
[KA24DE]
Wiring Diagram UBS00D34

EC

BBWA0547E

EC-165
DTC P0121 TP SENSOR
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch: ON]
● Warm-up condition 0.2 - 0.8V
23 L Throttle position sensor ● Accelerator pedal is fully released
[Ignition switch: ON]
3.5 - 4.5V
● Accelerator pedal is fully depressed
42 BR Sensor power supply [Ignition switch: ON] Approximately 5V
[Engine is running]
43 B/W Sensor ground Approximately 0V
● Idle speed

Diagnostic Procedure UBS00D35

1. INSPECTION START
Which malfunction A or B is duplicated?
A or B
Malfunction A>>GO TO 4.
Malfunction B>>GO TO 2.

2. ADJUST THROTTLE POSITION SENSOR


1. Check the following items. Refer to EC-74, "Basic Inspection" .
Items Specifications
M/T: 20° ± 5° BTDC (in Neutral position)
Ignition timing
A/T: 20° ± 5° BTDC (in P or N position)
M/T: 750 ± 50 rpm (in Neutral position)
Base idle speed
A/T: 750 ± 50 rpm (in P or N position)
Closed throttle position switch idle position adjustment Feeler gauge thickness and switch condition
0.1 mm (0.004 in): ON
0.3 mm (0.012 in): OFF
M/T: 800 ± 50 rpm (in Neutral position)
Target idle speed
A/T: 800 ± 50 rpm (in P or N position)

>> GO TO 3.

3. CHECK INTAKE SYSTEM


Check the following for connection.
● Air duct
● Air cleaner
● Vacuum hoses
● Intake air passage between air duct and intake manifold
OK or NG
OK >> GO TO 4.
NG >> Reconnect the parts.

EC-166
DTC P0121 TP SENSOR
[KA24DE]
4. CHECK GROUND CONNECTIONS A
1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-127, "Ground Inspection" . EC
OK or NG
OK >> GO TO 5.
NG >> Repair or replace ground connections. C

BBIA0431E
E
5. CHECK POWER SUPPLY
1. Disconnect throttle position sensor harness connector.
F
2. Turn ignition switch ON.

SEF265S
I

3. Check voltage between throttle position sensor terminal 1 and


ground with CONSULT-II or tester. J
Voltage: Approximately 5V
OK or NG
K
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
L

SEF564P

M
6. CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between throttle position sensor terminal 3 and ECM terminal 43.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

EC-167
DTC P0121 TP SENSOR
[KA24DE]
7. DETECT MALFUNCTIONING PART
Check harness for open or short between ECM and throttle position sensor.

>> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK INPUT SIGNAL CIRCUIT


1. Check harness continuity between ECM terminal 23 and throttle position sensor terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

9. CHECK THROTTLE POSITION SENSOR


Refer to EC-169, "Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> Replace throttle position sensor. To adjust it, perform EC-74, "Basic Inspection" .

10. CHECK MASS AIR FLOW SENSOR


Refer to EC-169, "Component Inspection" .
OK or NG
OK >> GO TO 11.
NG >> Replace mass air flow sensor.

11. CHECK CAMSHAFT POSITION SENSOR


Refer to EC-281, "Component Inspection"
OK or NG
OK >> GO TO 12.
NG >> Replace distributor assembly with camshaft position sensor.

12. CHECK FUEL INJECTOR


Refer to EC-169, "Component Inspection" .
OK or NG
OK >> GO TO 13.
NG >> Replace fuel injector.

13. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-168
DTC P0121 TP SENSOR
[KA24DE]
Component Inspection UBS00D36

THROTTLE POSITION SENSOR A


With CONSULT-II
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature. EC
3. Stop engine and turn ignition switch ON.
4. Select “DATA MONITOR” mode with CONSULT-II.
C
5. Check voltage of “THRTL POS SEN” under the following condi-
tions.
NOTE:
D
Voltage measurement must be made with throttle position
sensor installed in vehicle.
Throttle valve conditions Voltage [V] E
Completely closed 0.2 - 0.8 (a)
Partially open Between (a) and (b)
Completely open 3.5 - 4.5 (b) F
SEF179Y

If NG, adjust closed throttle position switch. Refer to EC-74,


"Basic Inspection" . G
With GST
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature. H
3. Stop engine and turn ignition switch ON.
4. Check voltage between ECM terminal 23 (Throttle position sen-
sor signal) and ground under the following conditions. I
NOTE:
Voltage measurement must be made with throttle position
sensor installed in vehicle. J

Throttle valve conditions Voltage [V]


Completely closed 0.2 - 0.8 (a) K
Partially open Between (a) and (b)
Completely open 3.5 - 4.5 (b)
SEF767W
L
If NG, adjust closed throttle position switch. Refer to EC-74,
"Basic Inspection" .
MASS AIR FLOW SENSOR M
1. Turn ignition switch ON.
2. Start engine and warm it up to normal operating temperature.
3. Check voltage between ECM terminal 54 (mass air flow sensor
signal) and ground.
Conditions Voltage [V]
Ignition switch ON (Engine stopped) Less than 1.0
Idle (Engine is warmed-up to normal operat-
0.9 - 1.8
ing temperature)
2,500 rpm (Engine is warmed-up to normal
1.9 - 2.3
operating temperature)
Idle to about 4,000 rpm* 0.9 - 1.8 to Approx. 3.0
SEF326V
*: Make sure linear voltage rises as engine speed increase to about 4,000 rpm.
4. If the voltage is out of specification, proceed the following.
– Turn ignition switch OFF

EC-169
DTC P0121 TP SENSOR
[KA24DE]
– Disconnect mass air flow sensor harness connector and reconnect it again
– Perform steps 2 and 3 again
5. If NG, remove mass air flow sensor from intake manifold. Check
hot wire for damage or dust.
6. If NG, clean or replace mass air flow sensor.

SEF893J

FUEL INJECTOR
1. Disconnect injector harness connector.
2. Check resistance between terminals as shown in the figure.
Resistance : 7.4 - 10.9Ω [at 10 - 60°C (50 - 140°F)]

SEF273W

EC-170
DTC P0122, P0123 TP SENSOR
[KA24DE]
DTC P0122, P0123 TP SENSOR PFP:16119
A
Component Description UBS00D37

NOTE:
If DTC, P0122 or P0123 is displayed with DTC P0510, first perform trouble diagnosis for DTC P0510. EC
Refer to EC-413 .
The throttle position sensor responds to the accelerator pedal movement. This sensor is a type of potentiome-
ter which transforms the throttle position into output voltage, and emits the voltage signal to the ECM. In addi-
tion, the sensor detects the opening and closing speed of the throttle valve and feeds the voltage signal to the C
ECM.
Idle position of the throttle valve is determined by the ECM receiving the signal from the throttle position sen-
sor. This sensor controls engine operation such as fuel cut. On the other hand, the “Wide open and closed D
throttle position switch”, which is built into the throttle position sensor unit, is not used for engine control.

J
SEF105S

CONSULT-II Reference Value in Data Monitor Mode UBS00D38

Specification data are reference values. K

MONITOR ITEM CONDITION SPECIFICATION


● Ignition switch: ON Throttle valve: Fully closed 0.2 - 0.8V L
THRTL POS SEN (Engine stopped)
● Engine: After warming up Throttle valve: Fully opened 3.5 - 4.5V

● Ignition switch: ON Throttle valve: Fully closed 0.0% M


ABSOL TH·P/S (Engine stopped)
Throttle valve: Fully opened Approx. 80%
● Engine: After warming up

On Board Diagnosis Logic UBS00D39

These self-diagnoses have the one trip detection logic.


DTC No. Trouble diagnosis name DTC Detecting Condition Check Items (Possible Cause)
Throttle position sensor An excessively low voltage from the sensor is ● Harness or connectors
P0122
circuit low input sent to ECM. (The sensor circuit is open or shorted.)
Throttle position sensor An excessively high voltage from the sensor is ● Throttle position sensor
P0123
circuit high input sent to ECM.

EC-171
DTC P0122, P0123 TP SENSOR
[KA24DE]
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
Detected items Engine operating condition in fail-safe mode
Throttle position will be determined based on the injected fuel amount and the engine speed.
Therefore, acceleration will be poor.
Throttle position sensor Condition Driving condition
circuit
When engine is idling Normal
When accelerating Poor acceleration

DTC Confirmation Procedure UBS00D3A

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
TESTING CONDITION:
● Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
● This test may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a
road test is expected to be easier, it is unnecessary to lift the vehicle.
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine and maintain the following conditions for at least 5
consecutive seconds.
VHCL SPEED SE More than 4 km/h (2 MPH)
Shift lever Suitable position
3. If DTC is detected, go to EC-174, "Diagnostic Procedure" .

SEF065Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-172
DTC P0122, P0123 TP SENSOR
[KA24DE]
Wiring Diagram UBS00D3B

EC

BBWA0547E

EC-173
DTC P0122, P0123 TP SENSOR
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch: ON]
● Warm-up condition 0.2 - 0.8V
23 L Throttle position sensor ● Accelerator pedal is fully released
[Ignition switch: ON]
3.5 - 4.5V
● Accelerator pedal is fully depressed
42 BR Sensor power supply [Ignition switch: ON] Approximately 5V
[Engine is running]
43 B/W Sensor ground Approximately 0V
● Idle speed

Diagnostic Procedure UBS00D3C

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-127, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0431E

2. CHECK POWER SUPPLY


1. Disconnect throttle position sensor harness connector.
2. Turn ignition switch ON.

SEF265S

3. Check voltage between throttle position sensor terminal 1 and


ground with CONSULT-II or tester.
Voltage : Approximately 5V
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.

SEF564P

EC-174
DTC P0122, P0123 TP SENSOR
[KA24DE]
3. CHECK GROUND CIRCUIT A
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between throttle position sensor terminal 3 and ECM terminal 43. EC
Refer to Wiring Diagram.
Continuity should exist.
C
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5. D
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART E


Check harness for open or short between ECM and throttle position sensor.

F
>> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK INPUT SIGNAL CIRCUIT


G
1. Check harness continuity between ECM terminal 23 and throttle position sensor terminal 2.
Refer to Wiring Diagram.
Continuity should exist. H

2. Also check harness for short to ground and short to power.


OK or NG I
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK THROTTLE POSITION SENSOR J

Refer to EC-175, "Component Inspection"


OK or NG K
OK >> GO TO 7.
NG >> Replace throttle position sensor. To adjust it, perform EC-74, "Basic Inspection" .
L
7. CHECK INTERMITTENT INCIDENT
Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
M

>> INSPECTION END


Component Inspection UBS00D3D

THROTTLE POSITION SENSOR


With CONSULT-II
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Stop engine and turn ignition switch ON.
4. Select “DATA MONITOR” mode with CONSULT-II.

EC-175
DTC P0122, P0123 TP SENSOR
[KA24DE]
5. Check voltage of “THRTL POS SEN” under the following condi-
tions.
NOTE:
Voltage measurement must be made with throttle position
sensor installed in vehicle.
Throttle valve conditions Voltage [V]
Completely closed 0.2 - 0.8 (a)
Partially open Between (a) and (b)
Completely open 3.5 - 4.5 (b)
SEF179Y

If NG, adjust closed throttle position switch. Refer to EC-74,


"Basic Inspection" .
With GST
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Stop engine and turn ignition switch ON.
4. Check voltage between ECM terminal 23 (Throttle position sen-
sor signal) and ground under the following conditions.
NOTE:
Voltage measurement must be made with throttle position
sensor installed in vehicle.
Throttle valve conditions Voltage [V]
Completely closed 0.2 - 0.8 (a)
Partially open Between (a) and (b)
Completely open 3.5 - 4.5 (b)
SEF767W

If NG, adjust closed throttle position switch. Refer to EC-74,


"Basic Inspection" .

EC-176
DTC P0125 ECT SENSOR
[KA24DE]
DTC P0125 ECT SENSOR PFP:22630
A
Component Description UBS00D3E

NOTE:
If DTC P0125 is displayed with P0117 or P0118, first perform EC
trouble diagnosis for DTC P0117 or P0118, EC-157 .
The engine coolant temperature sensor is used to detect the engine
coolant temperature. The sensor modifies a voltage signal from the
ECM. The modified signal returns to the ECM as the engine coolant C
temperature input. The sensor uses a thermistor which is sensitive to
the change in temperature. The electrical resistance of the ther-
mistor decreases as temperature increases. D

SEF594K E

<Reference data>
F
Engine coolant temperature Voltage* Resistance
°C (°F) V kΩ
−10 (14) 4.4 7.0 - 11.4
G
20 (68) 3.5 2.1 - 2.9
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260 H
*: This data is reference value and is measured between ECM terminal 59 (Engine
coolant temperature sensor) and ground. SEF012P

I
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
J
On Board Diagnosis Logic UBS00D3F

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
K
● Voltage sent to ECM from the sensor is not ● Harness or connectors
Insufficient engine cool- practical, even when some time has passed (High resistance in the circuit)
P0125 ant temperature for after starting the engine.
● Engine coolant temperature sensor L
closed loop fuel control ● Engine coolant temperature is insufficient for
closed loop fuel control. ● Thermostat

EC-177
DTC P0125 ECT SENSOR
[KA24DE]
DTC Confirmation Procedure UBS00D3G

CAUTION:
Be careful not to overheat engine.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Check that “COOLAN TEMP/S” is above 10°C (50°F).
If it is above 10°C (50°F), the test result will be OK.
If it is below 10°C (50°F), go to the following step.
4. Start engine and run it for 65 minutes at idle speed.
If “COOLAN TEMP/S” increases to more than 10°C (50°F)
within 65 minutes, stop engine because the test result will
be OK.
5. If 1st trip DTC is detected, go to EC-180, "Diagnostic Procedure"
.
SEF174Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-178
DTC P0125 ECT SENSOR
[KA24DE]
Wiring Diagram UBS00D3H

EC

AEC984A

EC-179
DTC P0125 ECT SENSOR
[KA24DE]
Diagnostic Procedure UBS00D3I

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-127, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0431E

2. CHECK POWER SUPPLY


1. Disconnect engine coolant temperature sensor harness connec-
tor.
2. Turn ignition switch ON.

SEF330V

3. Check voltage between engine coolant temperature sensor ter-


minal 1 and ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

SEF206W

3. DETECT MALFUNCTIONING PART


Check the harness for open or short between ECM and engine coolant temperature sensor.

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-180
DTC P0125 ECT SENSOR
[KA24DE]
4. CHECK GROUND CIRCUIT A
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between engine coolant temperature sensor terminal 2 and ECM terminal 43. EC
Refer to Wiring Diagram.
Continuity should exist.
C
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6. D
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART E


Check the harness for open or short between ECM and engine coolant temperature sensor.

F
>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK ENGINE COOLANT TEMPERATURE SENSOR


G
Refer to EC-181, "Component Inspection" .
OK or NG
OK >> GO TO 7. H
NG >> Replace engine coolant temperature sensor.

7. CHECK THERMOSTAT OPERATION I


When the engine is cooled [lower than 76.5°C (170°F)], condition grasp lower radiator hose and confirm the
engine coolant does not flow.
OK or NG J
OK >> GO TO 8.
NG >> Repair or replace thermostat. Refer to CO-13, "THERMOSTAT" .
K
8. CHECK INTERMITTENT INCIDENT
Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . L

>> INSPECTION END


Component Inspection UBS00D3J
M
ENGINE COOLANT TEMPERATURE SENSOR
1. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure.

PBIB2005E

EC-181
DTC P0125 ECT SENSOR
[KA24DE]
<Reference data>
Engine coolant
Voltage* V Resistance kΩ
temperature °C (°F)
20 (68) 3.5 2.1 - 2.9
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260
*: This data is reference value and is measured between ECM terminal 59
(Engine coolant temperature sensor) and ground.
2. If NG, replace engine coolant temperature sensor. SEF012P

EC-182
DTC P0127 IAT SENSOR
[KA24DE]
DTC P0127 IAT SENSOR PFP:22630
A
Component Description UBS00D3K

The intake air temperature sensor is mounted to the air duct hous-
ing. The sensor detects intake air temperature and transmits a signal EC
to the ECM.

SEF329V

E
The temperature sensing unit uses a thermistor which is sensitive to
the change in temperature. Electrical resistance of the thermistor
decreases in response to the temperature rise. F
<Reference data>
Intake air temperature Voltage* Resistance
°C (°F) V kΩ G
20 (68) 3.5 2.1 - 2.9
80 (176) 1.23 0.27 - 0.38
H
*: This data is reference value and is measured between ECM terminal 61 (Intake air
temperature sensor) and ground. SEF012P

CAUTION: I
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic UBS00D3L J

DTC No. Trouble diagnosis name DTC detecting condition Possible cause

Rationally incorrect voltage from the sensor is ● Harness or connectors K


Intake air temperature (The sensor circuit is open or shorted)
P0127 sent to ECM, compared with the voltage signal
too high
from engine coolant temperature sensor. ● Intake air temperature sensor
L
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
Engine operating condition in fail-safe mode M
The ECM functions on the assumption that the intake air temperature is 25°C (77°F).

EC-183
DTC P0127 IAT SENSOR
[KA24DE]
DTC Confirmation Procedure UBS00D3M

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
CAUTION:
Always drive vehicle at a safe speed.
TESTING CONDITION:
This test may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road
test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
1. Wait until engine coolant temperature is less than 90°C (194°F).
– Turn ignition switch ON.
– Select “DATA MONITOR” mode with CONSULT-II.
– Check the engine coolant temperature.
– If the engine coolant temperature is not less than 90°C (194°F),
turn ignition switch “OFF” and cool down engine.
– Perform the following steps before engine coolant temperature
is above 90°C (194°F).
2. Turn ignition switch ON.
3. Select “DATA MONITOR” mode with CONSULT-II. PBIB1917E

4. Start engine.
5. Hold vehicle speed more than 70 km/h (43 MPH) for 100 consecutive seconds.
6. If 1st trip DTC is detected, go to EC-186, "Diagnostic Procedure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-184
DTC P0127 IAT SENSOR
[KA24DE]
Wiring Diagram UBS00D3N

EC

BBWA1056E

EC-185
DTC P0127 IAT SENSOR
[KA24DE]
Diagnostic Procedure UBS00D3O

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-127, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0431E

2. CHECK POWER SUPPLY


1. Disconnect intake air temperature (IAT) sensor harness connec-
tor.
2. Turn ignition switch ON.

SEF329V

3. Check voltage between intake air temperature terminal 1 and


ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

AEC570A

3. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E43, M65
● Harness connectors M81, F36
● Harness for open or short between ECM and intake air temperature sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-186
DTC P0127 IAT SENSOR
[KA24DE]
4. CHECK GROUND CIRCUIT A
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between intake air temperature sensor terminal 2 and ECM terminal 43. EC
Refer to Wiring Diagram.
Continuity should exist.
C
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6. D
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART E


Check the following.
● Harness connectors E43, M65
F
● Harness connectors M81, F36
● Harness for open or short between ECM and intake air temperature sensor
G
>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK INTAKE AIR TEMPERATURE SENSOR H


Refer to EC-187, "Component Inspection" .
OK or NG
OK >> GO TO 7. I
NG >> Replace intake air temperature sensor.

7. CHECK INTERMITTENT INCIDENT J

Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .


K
>> INSPECTION END.
Component Inspection UBS00D3P

INTAKE AIR TEMPERATURE SENSOR L


1. Check resistance between intake air temperature sensor termi-
nals 1 and 2 as shown in the figure.
M

PBIB2005E

EC-187
DTC P0127 IAT SENSOR
[KA24DE]
<Reference data>
Temperature °C (°F) Resistance kΩ
20 (68) 2.1 - 2.9
80 (176) 0.27 - 0.38
2. If NG, replace intake air temperature sensor.

SEF012P

EC-188
DTC P0128 THERMOSTAT FUNCTION
[KA24DE]
DTC P0128 THERMOSTAT FUNCTION PFP:21200
A
On Board Diagnosis Logic UBS00D3Q

Engine coolant temperature has not risen enough to open the thermostat even though the engine has run long
enough. EC
This is due to a leak in the seal or the thermostat stuck open.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
C
The engine coolant temperature does not ● Thermostat
P0128 Thermostat function reach to specified temperature even though ● Leakage from sealing portion of thermostat
the engine has run long enough. ● Engine coolant temperature sensor
D
DTC Confirmation Procedure UBS00D3R

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at E
least 5 seconds before conducting the next test.
TESTING CONDITION:
● For best results, perform at ambient temperature of –10°C (14°F) or higher. F
● For best results, perform at engine coolant temperature of –10°C (14°F) to 60°C (140°F).
WITH CONSULT-II
G
1. Replace thermostat with new one. Refer to CO-13, "THERMOSTAT" . Use only a genuine NISSAN ther-
mostat as a replacement. If an incorrect thermostat is used, the MIL may come on.
2. Turn ignition switch ON. H
3. Select “COOLAN TEMP/S” in “DATA MONITOR” mode with
CONSULT-II.
4. Check that the “COOLAN TEMP/S” is above 60°C (140°F). I
If it is below 60°C (140°F), go to following step.
If it is above 60°C (140°F), stop engine and cool down the
engine to less than 60°C (140°F), then retry from step 1.
J
5. Drive vehicle for 10 consecutive minutes under the following
conditions.
VHCL SPEED SE 80 - 120 km/h (50 - 75 MPH) K
PBIB1917E
If 1st trip DTC is detected, go to EC-189, "Diagnostic Procedure"
.
L
WITH GST
1. Follow the procedure “WITH CONSULT-II” above.
Diagnostic Procedure UBS00D3S
M

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-127, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0431E

EC-189
DTC P0128 THERMOSTAT FUNCTION
[KA24DE]
2. CHECK ENGINE COOLANT TEMPERATURE SENSOR
1. Remove engine coolant temperature sensor.
2. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure.

PBIB2005E

<Reference data>
Engine coolant
Voltage* V Resistance kΩ
temperature °C (°F)
20 (68) 3.5 2.1 - 2.9
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260
*: This data is reference value and is measured between ECM terminal 59
(Engine coolant temperature sensor) and ground.
OK or NG SEF012P

OK >> INSPECTION END


NG >> Replace engine coolant temperature sensor.

EC-190
DTC P0132 HO2S1
[KA24DE]
DTC P0132 HO2S1 PFP:22690
A
Component Description UBS00D3T

The heated oxygen sensor 1 is placed into the exhaust manifold. It


detects the amount of oxygen in the exhaust gas compared to the EC
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts C
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.
D

SEF463R

H
SEF288D

CONSULT-II Reference Value in Data Monitor Mode UBS00D3U I


Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION J
HO2S1 (B1) 0 - 0.3V ←→ Approx. 0.6 - 1.0V
Maintaining engine speed at 2,000 LEAN ←→ RICH
HO2S1 MNTR ● Engine: After warming up
rpm Changes more than 5 times during
(B1) K
10 seconds.

On Board Diagnosis Logic UBS00D3V

L
To judge the malfunction, the diagnosis checks that the heated oxy-
gen sensor 1 output is not inordinately high.

PBIB1877E

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
Heated oxygen sensor An excessively high voltage from the sensor is (The sensor circuit is open or shorted)
P0132
1 circuit high voltage sent to ECM.
● Heated oxygen sensor 1

EC-191
DTC P0132 HO2S1
[KA24DE]
DTC Confirmation Procedure UBS00D3W

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Turn ignition switch ON.
4. Select “DATA MONITOR” mode with CONSULT-II.
5. Restart engine and let it idle for 2 minutes.
6. If 1st trip DTC is detected, go to EC-194, "Diagnostic Procedure"
.

SEF174Y

WITH GST
Follow the procedure “With CONSULT-II” above.

EC-192
DTC P0132 HO2S1
[KA24DE]
Wiring Diagram UBS00D3X

EC

BBWA0440E

EC-193
DTC P0132 HO2S1
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
Heated oxygen sensor 0 - Approximately 1.0V
50 B ● Warm-up condition
1 (Periodically change)
● Engine speed is 2,000 rpm

Diagnostic Procedure UBS00D3Y

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-127, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0431E

2. RETIGHTEN HEATED OXYGEN SENSOR 1


Loosen and retighten heated oxygen sensor 1.
Tightening torque : 40 - 60 N·m
(4.1 - 6.1 kg-m, 30 - 44 ft-lb)

>> GO TO 3.

BBIA0429E

EC-194
DTC P0132 HO2S1
[KA24DE]
3. CHECK INPUT SIGNAL CIRCUIT A
1. Disconnect heated oxygen sensor 1 harness connector and
ECM harness connector.
2. Check harness continuity between ECM terminal 50 and HO2S1 EC
terminal 2.
Refer to Wiring Diagram.
Continuity should exist. C

3. Check harness continuity between ECM terminal 50 or HO2S1


terminal 2 and ground.
Refer to Wiring Diagram. D
BBIA0430E
Continuity should not exist.
4. Also check harness for short to power. E
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. F

4. CHECK HARNESS CONNECTOR


G
Check heated oxygen sensor 1 harness connector for water.
Water should not exist.
OK or NG
H
OK >> GO TO 5.
NG >> Repair or replace harness connector.

5. CHECK HEATED OXYGEN SENSOR 1 I

Refer to EC-196, "Component Inspection" .


OK or NG J
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 1.
K
6. CHECK INTERMITTENT INCIDENT
Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
L
>> INSPECTION END.
M

EC-195
DTC P0132 HO2S1
[KA24DE]
Component Inspection UBS00D3Z

HEATED OXYGEN SENSOR 1


With CONSULT-II
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Select “MANU TRIG” in “DATA MONITOR” mode, and the trigger point is adjusted to 100%.
4. Select “HO2S1 (B1)” and “HO2S1 MNTR (B1)” in item selection.
5. Hold engine speed at 2,000 rpm under no load during the follow-
ing steps.
6. Touch “START” on CONSULT-II screen.

SEF646Y

7. Check the following.


– “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes from
“RICH” to “LEAN” to “RICH” more than 5 times in 10 seconds.
5 times (cycles) are counted as shown below:
– “HO2S1 (B1)” voltage goes above 0.6V at least once.
– “HO2S1 (B1)” voltage goes below 0.3V at least once.
– “HO2S1 (B1)” voltage never exceeds 1.0V.

SEF217YA

SEF648Y

CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.

EC-196
DTC P0132 HO2S1
[KA24DE]
Without CONSULT-II
1. Reconnect all harness connectors disconnected. A
2. Start engine and warm it up to normal operating temperature.
3. Set voltmeter probes between ECM terminal 50 [Heated oxygen
sensor 1 signal] and ground. EC
4. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
– The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more C
than 5 times within 10 seconds.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - D
0.3V
– The maximum voltage is over 0.6V at least 1 time.
AEC873A
– The minimum voltage is below 0.3V at least 1 time. E
– The voltage never exceeds 1.0V.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m F
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. G
Removal and Installation UBS00D40

HEATED OXYGEN SENSOR 1


Refer to EM-13, "OUTER COMPONENT PARTS" . H

EC-197
DTC P0133 HO2S1
[KA24DE]
DTC P0133 HO2S1 PFP:22690

Component Description UBS00D41

The heated oxygen sensor 1 is placed into the exhaust manifold. It


detects the amount of oxygen in the exhaust gas compared to the
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.

SEF463R

SEF288D

CONSULT-II Reference Value in Data Monitor Mode UBS00D42

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
HO2S1 (B1) 0 - 0.3V ←→ Approx. 0.6 - 1.0V
Maintaining engine speed at 2,000 LEAN ←→ RICH
● Engine: After warming up
HO2S1 MNTR (B1) rpm Changes more than 5 times during
10 seconds.

On Board Diagnosis Logic UBS00D43

To judge the malfunction of heated oxygen sensor 1, this diagnosis


measures response time of heated oxygen sensor 1 signal. The time
is compensated by engine operating (speed and load), fuel feedback
control constant, and heated oxygen sensor 1 temperature index.
Judgment is based on whether the compensated time [heated oxy-
gen sensor 1 cycling time index] is inordinately long or not.

SEF010V

EC-198
DTC P0133 HO2S1
[KA24DE]

DTC No. Trouble diagnosis name DTC detecting condition Possible cause A
● Harness or connectors
(The sensor circuit is open or shorted)
● Heated oxygen sensor 1 EC
● Fuel pressure
Heated oxygen sensor The response of the voltage signal from the Fuel injector
P0133 ●
1 circuit slow response sensor takes more than the specified time.
● Intake air leaks C
● Exhaust gas leaks
● PCV valve
● Mass air flow sensor D
DTC Confirmation Procedure UBS00D44

CAUTION: E
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
F
least 5 seconds before conducting the next test.
TESTING CONDITION:
● Always perform at a temperature above −10°C (14°F).
G
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature. H
2. Stop engine and wait at least 5 seconds.
3. Turn ignition switch ON and select “HO2S1 (B1) P0133” of
“HO2S1” in “DTC WORK SUPPORT” mode with CONSULT-II. I
4. Touch “START”.
5. Start engine and let it idle for at least 3 minutes.
J
NOTE:
Never raise engine speed above 3,600 rpm after this step. If
the engine speed limit is exceeded, return to step 5.
K

SEF338Z
L
6. When the following conditions are met, “TESTING” will be dis-
played on the CONSULT-II screen. Maintain the conditions con-
tinuously until “TESTING” changes to “COMPLETED”. (It will M
take approximately 40 to 50 seconds.)
ENG SPEED 1,750 - 3,750 rpm
Vehicle speed More than 80 km/h (50 MPH)
B/FUEL SCHDL 3.5 - 15.5 msec
Shift lever Suitable position

If “TESTING” is not displayed after 5 minutes, retry from SEF339Z

step 2.

EC-199
DTC P0133 HO2S1
[KA24DE]
7. Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to EC-202, "Diagnostic
Procedure" .

SEF658Y

Overall Function Check UBS00D45

Use this procedure to check the overall function of the heated oxygen sensor 1 circuit. During this check, a 1st
trip DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 50 (Heated oxygen
sensor 1 signal) and ground.
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
– The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more
than 5 times within 10 seconds.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 -
0.3V
4. If NG, go to EC-202, "Diagnostic Procedure" .
AEC873A

EC-200
DTC P0133 HO2S1
[KA24DE]
Wiring Diagram UBS00D46

EC

BBWA0440E

EC-201
DTC P0133 HO2S1
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
0 - Approximately 1.0V
50 B Heated oxygen sensor 1 ● Warm-up condition
(Periodically change)
● Engine speed is 2,000 rpm

Diagnostic Procedure UBS00D47

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-127, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0431E

2. RETIGHTEN HEATED OXYGEN SENSOR 1


Loosen and retighten heated oxygen sensor 1.
Tightening torque : 40 - 60 N·m
(4.1 - 6.1 kg-m, 30 - 44 ft-lb)

>> GO TO 3.

BBIA0429E

EC-202
DTC P0133 HO2S1
[KA24DE]
3. CHECK FOR EXHAUST GAS LEAK A
1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before three way catalyst (manifold).
EC

SEC502D
E
OK or NG
OK >> GO TO 4.
NG >> Repair or replace. F

4. CHECK FOR INTAKE AIR LEAK


G
Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 5. H
NG >> Repair or replace.

5. CLEAR THE SELF-LEARNING DATA I


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
J
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode
with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
K
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected?
Is it difficult to start engine?
L
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF. M
SEF968Y
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-61, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFOR-
MATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected?
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171 or P0172. Refer to EC-231 or EC-238 .
No >> GO TO 6.

EC-203
DTC P0133 HO2S1
[KA24DE]
6. CHECK HO2S1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect heated oxygen sensor 1 harness connector.
3. Disconnect ECM harness connector.
4. Check harness continuity between ECM terminal 50 and HO2S1
terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
5. Check harness continuity between ECM terminal 50 or HO2S1
terminal 2 and ground.
Refer to Wiring Diagram.
BBIA0430E

Continuity should not exist.


6. Also check harness for short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK MASS AIR FLOW SENSOR


Refer to EC-205, "Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace mass air flow sensor.

8. CHECK PCV VALVE


Refer to EC-205, "Component Inspection" .
OK or NG
OK >> GO TO 9.
NG >> Replace PCV valve.

9. CHECK HEATED OXYGEN SENSOR 1


Refer to EC-205, "Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> Replace heated oxygen sensor 1.

10. CHECK INTERMITTENT INCIDENT


Refer to EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-204
DTC P0133 HO2S1
[KA24DE]
Component Inspection UBS00D48

HEATED OXYGEN SENSOR 1 A


With CONSULT-II
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature. EC
3. Select “MANU TRIG” in “DATA MONITOR” mode, and the trig-
ger point is adjusted to 100%.
4. Select “HO2S1 (B1)” and “HO2S1 MNTR (B1)” in item selection. C
5. Hold engine speed at 2,000 rpm under no load during the follow-
ing steps.
D
6. Touch “START” on CONSULT-II screen.

SEF646Y

7. Check the following. F


– “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes from
“RICH” to “LEAN” to “RICH” more than 5 times in 10 seconds.
5 times (cycles) are counted as shown below: G
– “HO2S1 (B1)” voltage goes above 0.6V at least once.
– “HO2S1 (B1)” voltage goes below 0.3V at least once.
– “HO2S1 (B1)” voltage never exceeds 1.0V. H

SEF217YA
I

SEF648Y

CAUTION: M
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.

EC-205
DTC P0133 HO2S1
[KA24DE]
Without CONSULT-II
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Set voltmeter probes between ECM terminal 50 [Heated oxygen
sensor 1 signal] and ground.
4. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
– The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more
than 5 times within 10 seconds.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 -
0.3V
– The maximum voltage is over 0.6V at least 1 time.
AEC873A
– The minimum voltage is below 0.3V at least 1 time.
– The voltage never exceeds 1.0V.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
MASS AIR FLOW SENSOR
1. Turn ignition switch ON.
2. Start engine and warm it up to normal operating temperature.
3. Check voltage between ECM terminal 54 (mass air flow sensor
signal) and ground.
Condition Voltage V
Ignition switch ON (Engine stopped.) Less than 1.0
Idle (Engine is warmed-up to normal operating
0.9 - 1.8
temperature.)
2,500 rpm (Engine is warmed-up to normal
1.9 - 2.3
operating temperature.)
Idle to about 4,000 rpm* 0.9 - 1.8 to Approx. 3.0
SEF326V
*: Make sure linear voltage rises as engine speed increase to about 4,000 rpm.
4. If the voltage is out of specification, proceed the following.
– Turn ignition switch OFF
– Disconnect mass air flow sensor harness connector and reconnect it again
– Perform steps 2 and 3 again
5. If NG, remove mass air flow sensor from intake manifold. Check
hot wire for damage or dust.
6. If NG, clean or replace mass air flow sensor.

SEF893J

EC-206
DTC P0133 HO2S1
[KA24DE]
PCV VALVE
1. With engine running at idle, remove PCV valve from breather separator. A
2. A properly working valve makes a hissing noise as air passes
through it. A strong vacuum should be felt immediately when a
finger is placed over the valve inlet. EC

D
SEF244Q

Removal and Installation UBS00D49


E
HEATED OXYGEN SENSOR 1
Refer to EM-13, "OUTER COMPONENT PARTS" .
F

EC-207
DTC P0134 HO2S1
[KA24DE]
DTC P0134 HO2S1 PFP:22690

Component Description UBS00D4A

The heated oxygen sensor 1 is placed into the exhaust manifold. It


detects the amount of oxygen in the exhaust gas compared to the
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.

SEF463R

SEF288D

CONSULT-II Reference Value in Data Monitor Mode UBS00D4B

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
HO2S1 (B1) 0 - 0.3V ←→ Approx. 0.6 - 1.0V
Maintaining engine speed at 2,000 LEAN ←→ RICH
● Engine: After warming up
HO2S1 MNTR (B1) rpm Changes more than 5 times during
10 seconds.

On Board Diagnosis Logic UBS00D4C

Under the condition in which the heated oxygen sensor 1 signal is


not input, the ECM circuits will read a continuous approximately
0.3V. Therefore, for this diagnosis, the time that output voltage is
within 200 to 400 mV range is monitored, and the diagnosis checks
that this time is not inordinately long.

SEF237U

DTC No. Trouble diagnosis name DTC detecting condition Possible cause

Heated oxygen sensor ● Harness or connectors


The voltage from the sensor is constantly (The sensor circuit is open or shorted)
P0134 1 circuit no activity
approx. 0.3V.
detected ● Heated oxygen sensor 1

EC-208
DTC P0134 HO2S1
[KA24DE]
DTC Confirmation Procedure UBS00D4D

A
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at EC
least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle. C
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
D
2. Select “HO2S1 (B1) P0134” of “HO2S1” in “DTC WORK SUPPORT” mode with CONSULT-II.
3. Touch “START”.
4. Let it idle for at least 3 minutes. E
NOTE:
Never raise engine speed above 3,600 rpm after this step. If
the engine speed limit is exceeded, return to step 4.
F

LEC032A

5. When the following conditions are met, “TESTING” will be dis- H


played on the CONSULT-II screen. Maintain the conditions con-
tinuously until “TESTING” changes to “COMPLETED”. (It will
take approximately 10 to 60 seconds.) I
ENG SPEED 1,400 - 3,600 rpm
Vehicle speed More than 64 km/h (40 MPH)
J
B/FUEL SCHDL 3.5 - 17 msec
Shift lever Suitable position
K
If “TESTING” is not displayed after 5 minutes, retry from LEC033A

step 2.
6. Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to EC-212, "Diagnostic L
Procedure" .
During this test, P1148 may be displayed on CONSULT-II
screen. M

LEC034A

EC-209
DTC P0134 HO2S1
[KA24DE]
Overall Function Check UBS00D4E

Use this procedure to check the overall function of the heated oxygen sensor 1 circuit. During this check, a 1st
trip DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 50 (Heated oxy-
gen sensor 1 signal) and ground.
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
– The voltage does not remain in the range of 0.2 to 0.4V.
4. If NG, go to EC-212, "Diagnostic Procedure" .

AEC873A

EC-210
DTC P0134 HO2S1
[KA24DE]
Wiring Diagram UBS00D4F

EC

BBWA0440E

EC-211
DTC P0134 HO2S1
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
0 - Approximately 1.0V
50 B Heated oxygen sensor 1 ● Warm-up condition
(Periodically change)
● Engine speed is 2,000 rpm

Diagnostic Procedure UBS00D4G

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-127, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0431E

2. CHECK INPUT SIGNAL CIRCUIT


1. Disconnect heated oxygen sensor 1 harness connector and
ECM harness connector.
2. Check harness continuity between ECM terminal 50 and HO2S1
terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Check harness continuity between ECM terminal 50 or HO2S1
terminal 2 and ground.
Refer to Wiring Diagram.
BBIA0430E
Continuity should not exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK HEATED OXYGEN SENSOR 1


Refer to EC-213, "Component Inspection" .
OK or NG
OK >> GO TO 4.
NG >> Replace heated oxygen sensor 1.

EC-212
DTC P0134 HO2S1
[KA24DE]
4. CHECK INTERMITTENT INCIDENT A
Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END. EC

Component Inspection UBS00D4H

HEATED OXYGEN SENSOR 1 C


With CONSULT-II
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature. D
3. Select “MANU TRIG” in “DATA MONITOR” mode, and the trigger point is adjusted to 100%.
4. Select “HO2S1 (B1)” and “HO2S1 MNTR (B1)” in Item Selec-
tion. E
5. Hold engine speed at 2,000 rpm under no load during the follow-
ing steps.
6. Touch “START” on CONSULT-II screen. F

SEF646Y

H
7. Check the following.
– “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes from
“RICH” to “LEAN” to “RICH” more than 5 times in 10 seconds. I
5 times (cycles) are counted as shown below:
– “HO2S1 (B1)” voltage goes above 0.6V at least once.
– “HO2S1 (B1)” voltage goes below 0.3V at least once. J
– “HO2S1 (B1)” voltage never exceeds 1.0V.

K
SEF217YA

SEF648Y

CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.

EC-213
DTC P0134 HO2S1
[KA24DE]
Without CONSULT-II
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Set voltmeter probes between ECM terminal 50 [Heated oxygen
sensor 1 signal] and ground.
4. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
– The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more
than 5 times within 10 seconds.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 -
0.3V
– The maximum voltage is over 0.6V at least 1 time.
AEC873A
– The minimum voltage is below 0.3V at least 1 time.
– The voltage never exceeds 1.0V.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and Installation UBS00D4I

HEATED OXYGEN SENSOR 1


Refer to EM-13, "OUTER COMPONENT PARTS" .

EC-214
DTC P0138 HO2S2
[KA24DE]
DTC P0138 HO2S2 PFP:226A0
A
Component Description UBS00D4J

The heated oxygen sensor 2, after three way catalyst (manifold),


monitors the oxygen level in the exhaust gas. EC
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt- C
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for D
engine control operation.
SEF327R

E
CONSULT-II Reference Value in Data Monitor Mode UBS00D4K

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
● Engine: After warming up
● Keeping the engine speed Revving engine from idle up to 3,000
HO2S2 (B1) between 3,500 and 4,000 rpm 0 - 0.3V ←→ Approx. 0.6 - 1.0V G
rpm quickly.
for 1 minute and at idle for 1
minute under no load
● Engine: After warming up H
● Keeping the engine speed Revving engine from idle up to 3,000
HO2S2 MNTR (B1) between 3,500 and 4,000 rpm LEAN ←→ RICH
rpm quickly.
for 1 minute and at idle for 1
minute under no load I

On Board Diagnosis Logic UBS00D4L

The heated oxygen sensor 2 has a much longer switching time J


between rich and lean than the heated oxygen sensor 1. The oxygen
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen K
sensor 2, ECM monitors whether or not the voltage is too high during
various driving conditions such as fuel-cut.
L

PBIB1877E M

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
Heated oxygen sensor An excessively high voltage from the sensor is (The sensor circuit is open or shorted)
P0138
2 circuit high voltage sent to ECM.
● Heated oxygen sensor 2

EC-215
DTC P0138 HO2S2
[KA24DE]
DTC Confirmation Procedure UBS00D4M

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-II.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and
4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 2 minutes.
6. If 1st trip DTC is detected, go to EC-218, "Diagnostic Procedure"
.

SEF174Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-216
DTC P0138 HO2S2
[KA24DE]
Wiring Diagram UBS00D4N

EC

BBWA1057E

EC-217
DTC P0138 HO2S2
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Warm-up condition
● Revving engine from idle up to 3,000 rpm
56 OR Heated oxygen sensor 2 quickly after the following conditions are met. 0 - Approximately 1.0V
– Keeping the engine speed between 3,500 and
4,000 rpm for 1 minute and at idle for 1 minute
under no load

Diagnostic Procedure UBS00D4O

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-127, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0431E

2. CHECK INPUT SIGNAL CIRCUIT


1. Disconnect heated oxygen sensor 2 harness connector and ECM harness connector.
2. Check harness continuity between ECM terminal 56 and HO2S2 terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
3. Check harness continuity between ECM terminal 56 or HO2S2 terminal 1 and ground.
Refer to Wiring Diagram.
Continuity should not exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

3. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M59, F27
● Harness for open or short between heated oxygen sensor 2 and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-218
DTC P0138 HO2S2
[KA24DE]
4. CHECK GROUND CIRCUIT A
1. Check harness continuity between heated oxygen sensor 2 terminal 4 and ground.
Refer to Wiring Diagram.
EC
Continuity should exist.
2. Also check harness for short to power.
OK or NG C
OK >> GO TO 6.
NG >> GO TO 5.
D
5. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors M59, F27 E
● Harness for open or short between heated oxygen sensor 2 and ground

F
>> Repair open circuit or short to power in harness or connectors.

6. CHECK HARNESS CONNECTOR


G
Check heated oxygen sensor 2 harness connector for water.
Water should not exist.
OK or NG H
OK >> GO TO 7.
NG >> Repair or replace harness connector.
I
7. CHECK HEATED OXYGEN SENSOR 2
Refer to EC-219, "Component Inspection"
OK or NG J
OK >> GO TO 8.
NG >> Replace heated oxygen sensor 2.
K
8. CHECK INTERMITTENT INCIDENT
Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . L

>> INSPECTION END.


Component Inspection UBS00D4P
M
HATED OXYGEN SENSOR 2
With CONSULT-II
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 5 seconds.
4. Start engine and keep engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.

EC-219
DTC P0138 HO2S2
[KA24DE]
6. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select
“HO2S2 (B1)” as the monitor item with CONSULT-II.

SEF662Y

7. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ±25%.

PBIB2169E

“HO2S2 (B1)” should be above 0.68V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)” should be below 0.55V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 5 seconds.
4. Start engine and keep engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Set voltmeter probes between ECM terminals 56 (Heated oxy-
gen sensor 2 signal) and ground.
7. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.68V at least once.
If the voltage is above 0.68V at step 4, step 5 is not neces-
sary.
8. Check the voltage when revving up to 5,000 rpm under no load.
Or keep vehicle at idling for 10 minutes, then check the voltage.
Or check the voltage when coasting from 80 km/h (50 MPH) in AEC874A

3rd gear position (M/T), D position with “OD” OFF (A/T).


The voltage should be below 0.55V at least once.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.

EC-220
DTC P0138 HO2S2
[KA24DE]
Removal and Installation UBS00D4Q

HEATED OXYGEN SENSOR 2 A


Refer to EX-3, "EXHAUST SYSTEM" .

EC

EC-221
DTC P0139 HO2S2
[KA24DE]
DTC P0139 HO2S2 PFP:226A0

Component Description UBS00D4R

The heated oxygen sensor 2, after three way catalyst (manifold),


monitors the oxygen level in the exhaust gas.
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
SEF327R

CONSULT-II Reference Value in Data Monitor Mode UBS00D4S

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up
● Keeping the engine speed Revving engine from idle up to 3,000
HO2S2 (B1) between 3,500 and 4,000 rpm 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm quickly.
for 1 minute and at idle for 1
minute under no load
● Engine: After warming up
● Keeping the engine speed Revving engine from idle up to 3,000
HO2S2 MNTR (B1) between 3,500 and 4,000 rpm LEAN ←→ RICH
rpm quickly.
for 1 minute and at idle for 1
minute under no load

On Board Diagnosis Logic UBS00D4T

The heated oxygen sensor 2 has a much longer switching time


between rich and lean than the heated oxygen sensor 1. The oxygen
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the switching response of the sen-
sor's voltage is faster than specified during various driving conditions
such as fuel-cut.

SEF302U

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The sensor circuit is open or shorted)
Heated oxygen sensor It takes more time for the sensor to respond ● Heated oxygen sensor 2
P0139
2 circuit slow response between rich and lean than the specified time. ● Fuel pressure
● Fuel injector
● Intake air leaks

EC-222
DTC P0139 HO2S2
[KA24DE]
DTC Confirmation Procedure UBS00ELT

A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
EC
WITH CONSULT-II
TESTING CONDITION:
For better results, perform “DTC WORK SUPPORT” at a temperature of 0 to 30 °C (32 to 86 °F).
C
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine and warm it up to the normal operating tempera- D
ture.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and E
4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Make sure that “COOLAN TEMP/S” indicates more than 70°C F
(158°F). SEF174Y
If not, warm up engine and go to next step when “COOLAN
TEMP/S” indication reaches to 70°C (158°F).
G
7. Select “HO2S2 (B1) P0139” of “HO2S2” in “DTC WORK SUPPORT” mode with CONSULT-II.
8. Start engine and following the instruction of CONSULT-II.
H

PBIB0115E
K
9. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”.
If “NG” is displayed, refer to EC-226, "Diagnostic Procedure" .
If “CAN NOT BE DIAGNOSED” is displayed, perform the following.
L
a. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
b. Return to step 1.
Overall Function Check UBS00ELU M
Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a
DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.

EC-223
DTC P0139 HO2S2
[KA24DE]
5. Set voltmeter probes between ECM terminal 56 (HO2S2 signal)
and ground.
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
A voltage change should be more than 0.06V for 1 second
during this procedure.
If the voltage can be confirmed in step 6, step 7 is not nec-
essary.
7. Keep vehicle at idling for 10 minutes, then check the voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in 3rd AEC874A

gear position (M/T), D position with “OD” OFF (A/T).


A voltage change should be more than 0.06V for 1 second during this procedure.
8. If NG, go to EC-226, "Diagnostic Procedure" .

EC-224
DTC P0139 HO2S2
[KA24DE]
Wiring Diagram UBS00D4W

EC

BBWA1057E

EC-225
DTC P0139 HO2S2
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Warm-up condition
● Revving engine from idle up to 3,000 rpm
56 OR Heated oxygen sensor 2 quickly after the following conditions are met. 0 - Approximately 1.0V
– Keeping the engine speed between 3,500 and
4,000 rpm for 1 minute and at idle for 1 minute
under no load

Diagnostic Procedure UBS00D4X

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-127, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0431E

EC-226
DTC P0139 HO2S2
[KA24DE]
2. CLEAR THE SELF-LEARNING DATA A
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed. C
Is the 1st trip DTC P0171 or P0172 detected?
Is it difficult to start engine?
D

SEF215Z

F
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF”. G
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 3 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con- H
nector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-61, "HOW TO ERASE I
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed. J
Is the 1st trip DTC P0171 or P0172 detected? AEC131A
Is it difficult to start engine?
Yes or No K
Yes >> Perform trouble diagnosis for DTC P0171 or P0172. Refer to EC-231 or EC-238 .
No >> GO TO 3.
L
3. CHECK INPUT SIGNAL CIRCUIT
1. Disconnect heated oxygen sensor 2 harness connector and ECM harness connector.
M
2. Check harness continuity between ECM terminal 56 and HO2S2 terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
3. Check harness continuity between ECM terminal 56 or HO2S2 terminal 1 and ground.
Refer to Wiring Diagram.
Continuity should not exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

EC-227
DTC P0139 HO2S2
[KA24DE]
4. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors M59, F27
● Harness for open or short between heated oxygen sensor 2 and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK GROUND CIRCUIT


1. Check harness continuity between heated oxygen sensor 2 terminal 4 and ground.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6

6. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M59, F27
● Harness for open or short between heated oxygen sensor 2 and ground

>> Repair open circuit or short to power in harness or connectors.

7. CHECK HEATED OXYGEN SENSOR 2


Refer to EC-228, "Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace heated oxygen sensor 2.

8. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Component Inspection UBS00D4Y

HEATED OXYGEN SENSOR 2


With CONSULT-II
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 5 seconds.
4. Start engine and keep engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.

EC-228
DTC P0139 HO2S2
[KA24DE]
6. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select
“HO2S2 (B1)” as the monitor item with CONSULT-II. A

EC

SEF662Y

D
7. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ±25%.

PBIB2169E

“HO2S2 (B1)” should be above 0.68V at least once when the “FUEL INJECTION” is +25%. H
“HO2S2 (B1)” should be below 0.55V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m I
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. J
Without CONSULT-II
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to the normal operating temperature. K
3. Turn ignition switch OFF and wait at least 5 seconds.
4. Start engine and keep engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
L
5. Let engine idle for 1 minute.
6. Set voltmeter probes between ECM terminals 56 (Heated oxy-
gen sensor 2 signal) and ground.
M
7. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.68V at least once.
If the voltage is above 0.68V at step 4, step 5 is not neces-
sary.
8. Check the voltage when revving up to 5,000 rpm under no load.
Or keep vehicle at idling for 10 minutes, then check the voltage.
Or check the voltage when coasting from 80 km/h (50 MPH) in AEC874A

3rd gear position (M/T), D position with “OD” OFF (A/T).


The voltage should be below 0.55V at least once.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.

EC-229
DTC P0139 HO2S2
[KA24DE]
Removal and Installation UBS00D4Z

HEATED OXYGEN SENSOR 2


Refer to EX-3, "EXHAUST SYSTEM" .

EC-230
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
[KA24DE]
DTC P0171 FUEL INJECTION SYSTEM FUNCTION PFP:16600
A
On Board Diagnosis Logic UBS00D50

With the Air-Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the
theoretical mixture ratio based on the mixture ratio feedback signal from the heated oxygen sensor 1. The EC
ECM calculates the necessary compensation to correct the offset between the actual and the theoretical
ratios.
In case the amount of the compensation value is extremely large (The actual mixture ratio is too lean.), the
ECM judges the condition as the fuel injection system malfunction and lights up the MIL (2 trip detection logic). C
Sensor Input Signal to ECM ECM function Actuator
Density of oxygen in exhaust gas Fuel injection & mixture D
Heated oxygen sensor 1 Fuel injector
(Mixture ratio feedback signal) ratio control

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
E
● Intake air leaks
● Heated oxygen sensor 1
● Fuel injector F
● Fuel injection system does not operate properly.
Fuel injection system too ● Exhaust gas leaks
P0171 ● The amount of mixture ratio compensation is too
lean ● Incorrect fuel pressure
large. (The mixture ratio is too lean.)
● Lack of fuel G
● Mass air flow sensor
● Incorrect PCV hose connection
H
DTC Confirmation Procedure UBS00D51

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
I
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature. J
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Turn ignition switch ON and select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CON-
SULT-II. K
4. Clear the self-learning control coefficient by touching “CLEAR”.
5. Select “DATA MONITOR” mode with CONSULT-II.
L

SEF215Z

6. Start engine again and let it idle for at least 10 minutes.


The 1st trip DTC P0171 should be detected at this stage, if a
malfunction exists. If so, go to EC-234, "Diagnostic Procedure" .
7. If it is difficult to start engine at step 6, the fuel injection system
has a malfunction.
8. Crank engine while depressing accelerator pedal. If engine
starts, go to EC-234, "Diagnostic Procedure" . If engine does not
start, visually check for exhaust and intake air leak.

SEF058Y

EC-231
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
[KA24DE]
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Disconnect mass air flow sensor harness connector. Then
restart and run engine for at least 3 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Select “MODE 3” with GST. Make sure DTC P0102 is detected.
6. Select “MODE 4” with GST and erase the DTC P0102.
7. Start engine again and run it for at least 10 minutes at idle
speed.
8. Select “MODE 7” with GST. The 1st trip DTC P0171 should be
detected at this stage, if a malfunction exists. If so, go to EC- AEC131A
234, "Diagnostic Procedure" .
9. If it is difficult to start engine at step 8, the fuel injection system has a malfunction.
10. Crank engine while depressing accelerator pedal. If engine starts, go to EC-234, "Diagnostic Procedure" .
If engine does not start, visually check for exhaust and intake air leak visually.

EC-232
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
[KA24DE]
Wiring Diagram UBS00D52

EC

BBWA0441E

EC-233
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
[KA24DE]
Diagnostic Procedure UBS00D53

1. CHECK EXHAUST GAS LEAK


1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before three way catalyst (manifold).

SEC502D

OK or NG
OK >> GO TO 2.
NG >> Repair or replace.

2. CHECK FOR INTAKE AIR LEAK AND PCV HOSE


1. Listen for an intake air leak between the mass air flow sensor and the intake manifold.
2. Check PCV hose connection.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace.

3. CHECK HEATED OXYGEN SENSOR 1 CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect heated oxygen sensor 1 harness connector and
ECM harness connector.
3. Check harness continuity between ECM terminal 50 and HO2S1
terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
4. Check harness continuity between ECM terminal 50 or HO2S1
terminal 2 and ground.
Refer to Wiring Diagram.
BBIA0430E
Continuity should not exist.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-234
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
[KA24DE]
4. CHECK FUEL PRESSURE A
1. Release fuel pressure to zero.
Refer to EC-46, "FUEL PRESSURE RELEASE" .
2. Install fuel pressure gauge and check fuel pressure. EC

At idling
When fuel pressure regulator valve vacuum 235 kPa (2.4 kg/cm2 , 34 psi) C
hose is connected.
When fuel pressure regulator valve vacuum 294 kPa (3.0 kg/cm2 , 43 psi)
hose is disconnected. D
OK or NG
OK >> GO TO 6.
NG >> GO TO 5. E

5. DETECT MALFUNCTIONING PART


Check the following. F
● Fuel pump and circuit (Refer to EC-554 .)
● Fuel pressure regulator (Refer to EC-48 .)
G
● Fuel lines (Refer to MA-18, "Changing Fuel Filter" .)
● Fuel filter for clogging
H
>> Repair or replace.

6. CHECK MASS AIR FLOW SENSOR I


Refer to EC-237, "Component Inspection"
OK or NG
J
OK >> GO TO 7.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
ground. Refer to EC-146, "DTC P0102, P0103 MAF SENSOR" .
K

EC-235
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
[KA24DE]
7. CHECK FUNCTION OF INJECTORS
With CONSULT-II
1. Install all parts removed.
2. Start engine.
3. Perform “POWER BALANCE” in “ACTIVE TEST” mode with
CONSULT-II.
4. Make sure that each circuit produces a momentary engine
speed drop.

SEF981Z

Without CONSULT-II
1. Install all parts removed.
2. Start engine.
3. Listen to each injector operating sound.
Clicking noise should be heard.
OK or NG
OK >> GO TO 8.
NG >> Perform trouble diagnosis for injector, refer to EC-545,
"INJECTOR CIRCUIT" .

MEC703B

8. REMOVE INJECTOR
1. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
2. Turn ignition switch OFF.
3. Remove injector with fuel tube assembly.
Keep fuel hose and all injectors connected to injector gallery. The injector harness connectors should
remain connected.

>> GO TO 9.

9. CHECK INJECTOR
Refer to EC-237, "Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> Replace injectors from which fuel does not spray out. Always replace O-ring with new one.

10. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-236
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
[KA24DE]
Component Inspection UBS00D54

MASS AIR FLOW SENSOR A


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-II. EC

at idling : 0.9 - 5.8 g·m/sec


at 2,500 rpm : 7.5 - 13.2 g·m/sec C
With GST
1. Start engine and warm it up to normal operating temperature.
D
2. Check mass air flow sensor signal in “MODE 1” with GST.
at idling : 0.9 - 5.8 g·m/sec
at 2,500 rpm : 7.5 - 13.2 g·m/sec E

INJECTOR
1. Disconnect all ignition coil harness connectors. F
2. Place pans or saucers under each injector.
3. Crank engine for about 3 seconds. Make sure that fuel sprays
out from injectors. G
Fuel should be sprayed evenly for each cylinder.

SEF595Q

EC-237
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
[KA24DE]
DTC P0172 FUEL INJECTION SYSTEM FUNCTION PFP:16600

On Board Diagnosis Logic UBS00D55

With the Air-Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the
theoretical mixture ratio based on the mixture ratio feedback signal from the heated oxygen sensor 1. The
ECM calculates the necessary compensation to correct the offset between the actual and the theoretical
ratios.
In case the amount of the compensation value is extremely large (The actual mixture ratio is too rich.), the
ECM judges the condition as the fuel injection system malfunction and lights up the MIL (2 trip detection logic).
Sensor Input Signal to ECM ECM function Actuator
Density of oxygen in exhaust gas Fuel injection & mixture
Heated oxygen sensor 1 Fuel injector
(Mixture ratio feedback signal) ratio control

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Heated oxygen sensor 1
● Fuel injection system does not operate properly. ● Fuel injector
P0172 Fuel injection system too rich ● The amount of mixture ratio compensation is too ● Exhaust gas leaks
large. (The mixture ratio is too rich.) ● Incorrect fuel pressure
● Mass air flow sensor

DTC Confirmation Procedure UBS00D56

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Turn ignition switch ON and select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CON-
SULT-II.
4. Clear the self-learning control coefficient by touching “CLEAR”.
5. Select “DATA MONITOR” mode with CONSULT-II.

SEF215Z

6. Start engine again and let it idle for at least 10 minutes.


The 1st trip DTC P0172 should be detected at this stage, if a
malfunction exists. If so, go to EC-241, "Diagnostic Procedure" .
7. If it is difficult to start engine at step 6, the fuel injection system
has a malfunction.
8. Crank engine while depressing accelerator pedal. If engine
starts, go to EC-241, "Diagnostic Procedure" . If engine does not
start, remove ignition plugs and check for fouling, etc.

SEF058Y

EC-238
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
[KA24DE]
WITH GST
1. Start engine and warm it up to normal operating temperature. A
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Disconnect mass air flow sensor harness connector. Then
restart and run engine for at least 3 seconds at idle speed. EC
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Select “MODE 3” with GST. Make sure DTC P0102 is detected. C
6. Select “MODE 4” with GST and erase the DTC P0102.
7. Start engine again and run it for at least 10 minutes at idle
speed. D
8. Select “MODE 7” with GST. The 1st trip DTC P0172 should be
detected at this stage, if a malfunction exists. If so, go to EC- AEC131A
241, "Diagnostic Procedure" . E
9. If it is difficult to start engine at step 8, the fuel injection system has a malfunction.
10. Crank engine while depressing accelerator pedal.
If engine starts, go to EC-241, "Diagnostic Procedure" . If engine does not start, remove ignition plugs and F
check for fouling, etc.

EC-239
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
[KA24DE]
Wiring Diagram UBS00D57

BBWA0441E

EC-240
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
[KA24DE]
Diagnostic Procedure UBS00D58

1. CHECK FOR EXHAUST GAS LEAK


A

1. Start engine and run it at idle.


2. Listen for an exhaust gas leak before three way catalyst (manifold). EC

E
SEC502D

OK or NG
F
OK >> GO TO 2.
NG >> Repair or replace.

2. CHECK HEATED OXYGEN SENSOR 1 CIRCUIT G

1. Turn ignition switch OFF.


2. Disconnect heated oxygen sensor 1 harness connector and H
ECM harness connector.
3. Check harness continuity between ECM terminal 50 and HO2S1
terminal 2.
I
Refer to Wiring Diagram.
Continuity should exist.
4. Check harness continuity between ECM terminal 50 or HO2S1 J
terminal 2 and ground.
Refer to Wiring Diagram.
BBIA0430E K
Continuity should not exist.
5. Also check harness for short to ground and short to power.
OK or NG L
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
M
3. CHECK FUEL PRESSURE
1. Release fuel pressure to zero.
Refer to EC-46, "FUEL PRESSURE RELEASE" .
2. Install fuel pressure gauge and check fuel pressure.
At idling
When fuel pressure regulator valve Approximately 235 kPa (2.4 kg/cm2 , 34 psi)
vacuum hose is connected.
When fuel pressure regulator valve Approximately 294 kPa (3.0 kg/cm2 , 43 psi)
vacuum hose is disconnected.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

EC-241
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
[KA24DE]
4. DETECT MALFUNCTIONING PART
Check the following.
● Fuel pump and circuit (Refer to EC-554 .)
● Fuel pressure regulator (Refer to EC-48 .)

>> Repair or replace.

5. CHECK MASS AIR FLOW SENSOR


Refer to EC-243, "Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
ground. Refer to EC-146, "DTC P0102, P0103 MAF SENSOR" .

6. CHECK FUNCTION OF INJECTORS


With CONSULT-II
1. Install all parts removed.
2. Start engine.
3. Perform “POWER BALANCE” in “ACTIVE TEST” mode with
CONSULT-II.
4. Make sure that each circuit produces a momentary engine
speed drop.

SEF981Z

Without CONSULT-II
1. Install all parts removed.
2. Start engine.
3. Listen to each injector operating sound.
Clicking noise should be heard.
OK or NG
OK >> GO TO 7.
NG >> Perform trouble diagnosis for injectors, EC-545, "INJEC-
TOR CIRCUIT" .

MEC703B

7. REMOVE INJECTOR
1. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
2. Turn ignition switch OFF.
3. Remove injector assembly.
Keep fuel hose and all injectors connected to injector gallery.

>> GO TO 8.
EC-242
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
[KA24DE]
8. CHECK INJECTOR A
Refer to EC-243, "Component Inspection" .
OK or NG
OK (Does not drip)>>GO TO 9. EC
NG (Drips)>>Replace the injectors from which fuel is dripping. Always replace O-ring with new one.

9. CHECK INTERMITTENT INCIDENT C


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
D
>> INSPECTION END.
Component Inspection UBS00D59

MASS AIR FLOW SENSOR E


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-II. F

at idling : 0.9 - 5.8 g·m/sec


at 2,500 rpm : 7.5 - 13.2 g·m/sec G
With GST
1. Start engine and warm it up to normal operating temperature.
H
2. Check mass air flow sensor signal in “MODE 1” with GST.
at idling : 0.9 - 5.8 g·m/sec
at 2,500 rpm : 7.5 - 13.2 g·m/sec I

INJECTOR
1. Disconnect all injector harness connectors. J
2. Disconnect all ignition coil harness connectors.
3. Prepare pans or saucers under each injectors.
4. Crank engine for about 3 seconds. K
Make sure fuel does not drip from injector.

EC-243
DTC P0181 FTT SENSOR
[KA24DE]
DTC P0181 FTT SENSOR PFP:22630

Component Description UBS00D5A

The fuel tank temperature sensor is used to detect the fuel tempera-
ture inside the fuel tank. The sensor modifies a voltage signal from
the ECM. The modified signal returns to the ECM as the fuel temper-
ature input. The sensor uses a thermistor which is sensitive to the
change in temperature. The electrical resistance of the thermistor
decreases as temperature increases.

SEF334VA

<Reference data>
Fluid temperature Voltage* Resistance
°C (°F) V kΩ
20 (68) 3.5 2.3 - 2.7
50 (122) 2.2 0.79 - 0.90
*: This data is reference value and is measured between ECM terminal 60 (Fuel tank
temperature sensor) and ground.

CAUTION:
Do not use ECM ground terminals when measuring input/output SEF012P
voltage. Doing so may result in damage to the ECM's transistor.
Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic UBS00D5B

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Rationally incorrect voltage from the sensor is Harness or connectors
Fuel tank temperature ●
sent to ECM, compared with the voltage sig- (The sensor circuit is open or shorted)
P0181 sensor circuit range/
nals from engine coolant temperature sensor
performance ● Fuel tank temperature sensor
and intake air temperature sensor.

DTC Confirmation Procedure UBS00D5C

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 10 seconds.
If 1st trip DTC is detected, go to EC-247, "Diagnostic Procedure"
.
If 1st trip DTC is not detected, go to following step.
4. Check “COOLAN TEMP/S” indication.
If the indication is less than 60°C (140°F), the result will be OK.
If the indication is above 60°C (140°F), go to the following step.
5. Cool engine down until “COOLAN TEMP/S” indication
decreases to less than 60°C (140°F).
SEF174Y
6. Wait at least 10 seconds.
7. If 1st trip DTC is detected, go to EC-247, "Diagnostic Procedure" .

EC-244
DTC P0181 FTT SENSOR
[KA24DE]
WITH GST
Follow the procedure “WITH CONSULT-II” above. A

EC

EC-245
DTC P0181 FTT SENSOR
[KA24DE]
Wiring Diagram UBS00D5D

BBWA1059E

EC-246
DTC P0181 FTT SENSOR
[KA24DE]
Diagnostic Procedure UBS00D5E

1. CHECK POWER SUPPLY A

1. Turn ignition switch OFF.


2. Disconnect “fuel level sensor unit and fuel pump” harness con- EC
nector.
3. Turn ignition switch ON.
C

SEF334VA
E

4. Check voltage between “fuel level sensor unit and fuel pump”
terminal 2 and ground with CONSULT-II or tester. F

Voltage: Approximately 5V
OK or NG G
OK >> GO TO 3.
NG >> GO TO 2.
H

SEF850Z
I
2. DETECT MALFUNCTIONING PART
Check the following. J
● Harness connectors C1, M67
● Harness connectors M81, F36
● Harness for open or short between ECM and fuel tank temperature sensor K

>> Repair open circuit or short to ground or short to power in harness or connector.
L
3. CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
M
2. Check harness continuity between “fuel level sensor unit and fuel pump” terminal 4 and ground.
Refer to wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors C1, M67
● Harness for open or short between ECM and ground

>> Repair open circuit or short to power in harness or connectors.

EC-247
DTC P0181 FTT SENSOR
[KA24DE]
5. CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-248, "Component Inspection"
OK or NG
OK >> GO TO 6.
NG >> Replace fuel tank temperature sensor.

6. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Component Inspection UBS00D5F

FUEL TANK TEMPERATURE SENSOR


1. Remove fuel level sensor unit.

SEF334VA

2. Check resistance by heating with hot water or heat gun as


shown in the figure.
Temperature °C (°F) Resistance kΩ
20 (68) 2.3 -2.7
50 (122) 0.79 - 0.90

SEF852Z

Removal and Installation UBS00D5G

FUEL TANK TEMPERATURE SENSOR


Refer to FL-6, "FUEL LEVEL SENSOR UNIT AND FUEL PUMP ASSEMBLY" .

EC-248
DTC P0182, P0183 FTT SENSOR
[KA24DE]
DTC P0182, P0183 FTT SENSOR PFP:22630
A
Component Description UBS00D5H

The fuel tank temperature sensor is used to detect the fuel tempera-
ture inside the fuel tank. The sensor modifies a voltage signal from EC
the ECM. The modified signal returns to the ECM as the fuel temper-
ature input. The sensor uses a thermistor which is sensitive to the
change in temperature. The electrical resistance of the thermistor
decreases as temperature increases. C

SEF334VA

E
<Reference data>
Fluid temperature Voltage* Resistance
F
°C (°F) V kΩ
20 (68) 3.5 2.3 - 2.7
50 (122) 2.2 0.79 - 0.90 G
*: This data is reference value and is measured between ECM terminal 60 (Fuel tank
temperature sensor) and ground.

CAUTION: H
Do not use ECM ground terminals when measuring input/output SEF012P
voltage. Doing so may result in damage to the ECM's transistor.
Use a ground other than ECM terminals, such as the ground. I
On Board Diagnosis Logic UBS00D5I

DTC No. Trouble diagnosis name DTC detecting condition Possible cause J
Fuel tank temperature An excessively low voltage from the sensor is
P0182 ● Harness or connectors
sensor circuit low input sent to ECM.
(The sensor circuit is open or shorted.)
Fuel tank temperature An excessively high voltage from the sensor is K
P0183 ● Fuel tank temperature sensor
sensor circuit high input sent to ECM.

DTC Confirmation Procedure UBS00D5J


L
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test. M
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 10 seconds.
4. If 1st trip DTC is detected, go to EC-251, "Diagnostic Procedure"
.

SEF174Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-249
DTC P0182, P0183 FTT SENSOR
[KA24DE]
Wiring Diagram UBS00D5K

BBWA1059E

EC-250
DTC P0182, P0183 FTT SENSOR
[KA24DE]
Diagnostic Procedure UBS00D5L

1. CHECK POWER SUPPLY A

1. Turn ignition switch OFF.


2. Disconnect “fuel level sensor unit and fuel pump” harness con- EC
nector.
3. Turn ignition switch ON.
C

SEF334VA
E

4. Check voltage between “fuel level sensor unit and fuel pump”
terminal 2 and ground with CONSULT-II or tester. F

Voltage : Approximately 5V
OK or NG G
OK >> GO TO 3.
NG >> GO TO 2.
H

SEF850Z
I
2. DETECT MALFUNCTIONING PART
Check the following. J
● Harness connectors C1, M67
● Harness connectors M81, F36
● Harness for open or short between ECM and fuel tank temperature sensor K

>> Repair open circuit or short to ground or short to power in harness or connector.
L
3. CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
M
2. Check harness continuity between “fuel level sensor unit and fuel pump” terminal 4 and ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors C1, M67
● Harness for open or short between ECM and ground

>> Repair open circuit or short to power in harness or connectors.

EC-251
DTC P0182, P0183 FTT SENSOR
[KA24DE]
5. CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-252, "Component inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace fuel tank temperature sensor.

6. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Component inspection UBS00D5M

FUEL TANK TEMPERATURE SENSOR


1. Remove fuel level sensor unit.

SEF334VA

2. Check resistance by heating with hot water or heat gun as


shown in the figure.
Temperature °C (°F) Resistance kΩ
20 (68) 2.3 -2.7
50 (122) 0.79 - 0.90

SEF852Z

Removal and Installation UBS00D5N

FUEL TANK TEMPERATURE SENSOR


Refer to FL-6, "FUEL LEVEL SENSOR UNIT AND FUEL PUMP ASSEMBLY" .

EC-252
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
[KA24DE]
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
PFP:00019 A
On Board Diagnosis Logic UBS00D5O

This self-diagnosis has the one trip detection logic. EC


This diagnosis checks whether the engine coolant temperature is extraordinary high, even when the load is
not heavy.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause C
● Cooling fan
● Thermostat
● Improper ignition timing D
● Engine coolant temperature sensor
● Blocked radiator
● Blocked front end E
(Improper fitting of nose mask)
Engine coolant over Engine coolant temperature is excessively
P0217 ● Crushed vehicle frontal area
temperature condition high under normal engine speed.
(Vehicle frontal is collided but not repaired) F
● Blocked air passage by improper installa-
tion of front fog lamp or fog lamps
● Improper mixture ratio of coolant
G
● Damaged bumper
For more information, refer to EC-255, "Main
11 Causes of Overheating" .
H
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to MA-16 , “Changing Engine
Coolant”. Also, replace the engine oil. Refer to MA-20 , “Changing Engine Oil”. I
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-14, "ANTI-FREEZE COOLANT MIXTURE
RATIO" .
J
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function Check UBS00D5P

K
Use this procedure to check the overall function of the coolant over temperature enrichment protection check,
a DTC might not be confirmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high-pres- L
sure fluid escaping from the radiator.
Wrap a thick cloth around the cap. Carefully remove the cap by turning it a quarter turn to allow built-
up pressure to escape. Then turn the cap all the way off. M
1. Check the coolant level and mixture ratio (using coolant tester) in the reservoir tank and radiator.
Allow engine to cool before checking coolant level and mixture ratio.
● If the coolant level in the reservoir and/or radiator is below the proper range, go to EC-254, "Diagnostic
Procedure" .
● If the coolant mixture ratio is out of the range of 45 to 55%, replace the coolant in the following proce-
dure MA-16 , “Changing Engine Coolant”.
a. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute like pouring coolant
from a kettle. Be sure to use coolant with the proper mixture ratio. Refer to MA-14, "ANTI-FREEZE COOL-
ANT MIXTURE RATIO" .
b. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
c. After checking or replacing coolant, go to step 3 below.
2. Ask the customer if engine coolant has been added. If it has been added, go to EC-254, "Diagnostic Pro-
cedure" . After repair, go to the next step.
3. Start engine and let it idle.
4. Make sure that A/C switch is “OFF” and air conditioner is not operating. If NG, check air conditioner cir-
cuit. Refer to MTC-22, "TROUBLE DIAGNOSIS" . After repair, go to the next step.
EC-253
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
[KA24DE]
5. Start engine and make sure that cooling fan operates.
Be careful not to overheat engine.
If NG, check cooling fan. Refer to CO-16, "COOLING FAN (CRANKSHAFT DRIVEN)" . After repair, go to
the next step.
6. Check for blocked coolant passage.
a. Warm up engine to normal operating temperature, then grasp radiator upper hose and lower hose and
make sure that coolant flows.
If NG, go to EC-254, "Diagnostic Procedure" . After repair, go to the next step.
Be extremely careful not to touch any moving or adjacent parts.
7. Check for blocked radiator air passage.
a. When aftermarket fog lamps have been installed, check for damaged fans and clogging in the condenser
and radiator.
b. Check the front end for clogging caused by insects or debris.
c. Check for improper fitting of front-end cover, damaged radiator grille or bumper, damaged vehicle front.
If NG, take appropriate action and then go to the next step.
8. Check function of ECT sensor.
Refer to EC-256, "Component Inspection" .
If NG, replace ECT sensor and go to the next step.
9. Check ignition timing. Refer to EC-74, "Basic Inspection" .
Make sure that ignition timing is 20°±5° at idle.
If NG, adjust ignition timing and then recheck.
Diagnostic Procedure UBS00D5Q

1. CHECK COOLING FAN (CRANKSHAFT DRIVEN) OPERATION


Start engine and make sure that cooling fan (crankshaft driven) operates.
OK or NG
OK >> GO TO 2.
NG >> Check cooling fan (crankshaft driven). Refer to CO-16, "COOLING FAN (CRANKSHAFT
DRIVEN)" .

2. CHECK COOLING SYSTEM FOR LEAK


Apply pressure to the cooling system with a tester, and check if the pressure drops.
Testing pressure : 157 kPa (1.6 kg/cm2 , 23 psi)
CAUTION:
Higher than the specified pressure may cause radiator damage.
Pressure should not drop.
OK or NG
OK >> GO TO 3.
NG >> Check the following for leak.
● Hose

● Radiator

● Water pump
Refer to CO-10, "WATER PUMP" .
SLC754A

3. CHECK RADIATOR CAP


Refer to EC-256, "Component Inspection" .
OK or NG
OK >> GO TO 4.
NG >> Replace radiator cap.

EC-254
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
[KA24DE]
4. CHECK THERMOSTAT A
Refer to EC-256, "Component Inspection" .
OK or NG
OK >> GO TO 5. EC
NG >> Replace thermostat.

5. CHECK ENGINE COOLANT TEMPERATURE SENSOR C


Refer to EC-256, "Component Inspection" .
OK or NG
D
OK >> GO TO 6.
NG >> Replace engine coolant temperature sensor.

6. CHECK MAIN 11 CAUSES E

If the cause cannot be isolated, go to EC-255, "Main 11 Causes of Overheating" .


F
>> INSPECTION END
Perform FINAL CHECK by the following procedure after repair is completed.
1. Warm up engine. Run the vehicle for at least 20 minutes. Pay attention to engine coolant temperature G
gauge on the instrument panel. If the reading shows an abnormally high temperature, another part may be
malfunctioning.
2. Stop vehicle and let engine idle. Check the intake and exhaust systems for leaks by listening for noise or H
visually inspecting the components.
3. Allow engine to cool and visually check for oil and coolant leaks. Then, perform “Overall Function Check”.
Main 11 Causes of Overheating UBS00D5R
I

Engine Step Inspection item Equipment Standard Reference page


OFF 1 ● Blocked radiator ● Visual No blocking — J
● Blocked condenser
● Blocked radiator grille
● Blocked bumper K
2 ● Coolant mixture ● Coolant tester 50 - 50% coolant mixture See MA-12, "RECOM-
MENDED FLUIDS AND
LUBRICANTS" . L
3 ● Coolant level ● Visual Coolant up to MAX level See MA-16 , “Changing
in reservoir tank and radi- Engine Coolant”.
ator filler neck
M
4 ● Radiator cap ● Pressure tester 78 - 98 kPa (0.8 - 1.0 kg/ See CO-8, "System
cm2 , 11 - 14 psi) Check" .
59 - 98 kPa (0.6 - 1.0 kg/
cm2 , 9 - 14 psi) (Limit)

ON*2 5 ● Coolant leaks ● Visual No leaks See CO-8, "System


Check" .

ON*2 6 ● Thermostat ● Touch the upper and Both hoses should be hot See CO-13, "THERMO-
lower radiator hoses STAT" and CO-14,
"RADIATOR" .
OFF 7 ● Combustion gas leak ● Color checker chemical Negative —
tester 4 Gas analyzer

ON*3 8 ● Coolant temperature ● Visual Gauge less than 3/4 —


gauge when driving
● Coolant overflow to ● Visual No overflow during driv- See MA-16 , “Changing
reservoir tank ing and idling Engine Coolant”.

EC-255
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
[KA24DE]
Engine Step Inspection item Equipment Standard Reference page

OFF*4 9 ● Coolant return from ● Visual Should be initial level in See CO-7, "COOLING
reservoir tank to radia- reservoir tank SYSTEM" .
tor
OFF 10 ● Cylinder head ● Straight gauge feeler 0.1 mm (0.004 in) Maxi- See EM-32, "CYLINDER
gauge mum distortion (warping) HEAD" .
11 ● Cylinder block and pis- ● Visual No scuffing on cylinder See EM-48, "CYLINDER
tons walls or piston BLOCK" .
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-6, "OVERHEATING CAUSE ANALYSIS" .

Component Inspection UBS00D5S

RADIATOR CAP
Apply pressure to cap with a tester.
Radiator cap relief : 78 - 98 kPa (0.8 - 1.0 kg/
pressure cm2 , 11 - 14 psi)

SLC755A

THERMOSTAT
1. Check valve seating condition at normal room temperatures.
It should seat tightly.
2. Check valve opening temperature and valve lift.
Valve opening tempera- : 76.5°C (170°F) [standard]
ture
Valve lift : More than 8 mm/90°C
(0.31 in/194°F)
3. Check if valve is closed at 5°C (41°F) below valve opening tem-
perature.
For details, refer to CO-13, "THERMOSTAT" .
SLC343

ENGINE COOLANT TEMPERATURE SENSOR


1. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure.

PBIB2005E

EC-256
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
[KA24DE]
<Reference data>
A
Engine coolant
Voltage* V Resistance kΩ
temperature °C (°F)
20 (68) 3.5 2.1 - 2.9
EC
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260
*: This data is reference value and is measured between ECM terminal 59 C
(Engine coolant temperature sensor) and ground.
2. If NG, replace engine coolant temperature sensor. SEF012P

EC-257
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER MIS-
FIRE
[KA24DE]
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER MIS-
FIRE PFP:00020

On Board Diagnosis Logic UBS00D5T

When a misfire occurs, engine speed will fluctuate. If the engine speed fluctuates enough to cause the CKP
sensor signal to vary, the ECM can determine that a misfire is occurring.
Sensor Input Signal to ECM ECM function
Crankshaft position sensor (OBD) Engine speed On board diagnosis of misfire

The misfire detection logic consists of the following two conditions.


1. One Trip Detection Logic (Three Way Catalyst Damage)
On the first trip that a misfire condition occurs that can damage the three way catalyst (TWC) due to over-
heating, the MIL will blink.
When a misfire condition occurs, the ECM monitors the CKP sensor signal every 200 engine revolutions
for a change.
When the misfire condition decreases to a level that will not damage the TWC, the MIL will turn off.
If another misfire condition occurs that can damage the TWC on a second trip, the MIL will blink.
When the misfire condition decreases to a level that will not damage the TWC, the MIL will remain on.
If another misfire condition occurs that can damage the TWC, the MIL will begin to blink again.
2. Two Trip Detection Logic (Exhaust quality deterioration)
For misfire conditions that will not damage the TWC (but will affect vehicle emissions), the MIL will only
light when the misfire is detected on a second trip. During this condition, the ECM monitors the CKP sen-
sor signal every 1,000 engine revolutions.
A misfire malfunction can be detected on any one cylinder or on multiple cylinders.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Multiple cylinder misfire ● Improper spark plug
P0300 Multiple cylinder misfire.
detected ● Insufficient compression
No.1 cylinder misfire ● Incorrect fuel pressure
P0301 No. 1 cylinder misfires.
detected ● The injector circuit is open or shorted
No. 2 cylinder misfire ● Fuel injector
P0302 No. 2 cylinder misfires.
detected
● Intake air leak
No. 3 cylinder misfire ● The ignition secondary circuit is open or
P0303 No. 3 cylinder misfires.
detected shorted
● Lack of fuel
● Drive plate/Fly wheel
No. 4 cylinder misfire ● Heated oxygen sensor 1
P0304 No. 4 cylinder misfires.
detected ● Incorrect distributor rotor
● EGR valve
● Incorrect PCV hose connection

EC-258
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER MIS-
FIRE
[KA24DE]
DTC Confirmation Procedure UBS00ELV

A
CAUTION:
Always drive vehicle in safe manner according to traffic conditions and obey all traffic laws when driv-
ing.
NOTE: EC
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
C
WITH CONSULT-II
1. Turn ignition switch ON, and select “DATA MONITOR” mode
with CONSULT-II.
D
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Restart engine and let it idle for about 15 minutes. E
5. If 1st trip DTC is detected, go to EC-259, "Diagnostic Procedure"
.
NOTE: F
If 1st trip DTC is not detected during above procedure, performing
the following procedure is advised. PBIB0164E

1. Turn ignition switch OFF and wait at least 10 seconds.


G
2. Start engine and drive the vehicle under the similar conditions to (1st trip) Freeze Frame Data for a certain
time. Refer to the table below.
Hold the accelerator pedal as steady as possible.
H
The similar conditions to (1st trip) Freeze Frame Data means the vehicle operation that the following con-
ditions should be satisfied at the same time.
I
Engine speed Engine speed in the freeze frame data ± 400 rpm
Vehicle speed Vehicle speed in the feaze frame data ± 10 km/h (6 MPH)
When the freeze frame data shows lower than 70 °C (158 °F), J
Engine coolant temperature T should be lower than 70 °C (158 °F).
(T) condition When the freeze frame data shows higher than or equal to 70 °C (158 °F),
T should be higher than or equal to 70 °C (158 °F). K

The time to driving varies according to the engine speed in the freeze frame data.
Engine speed Time L
Around 1,000 rpm Approximately 10 minutes
Around 2,000 rpm Approximately 5 minutes
M
More than 3,000 rpm Approximately 3.5 minutes

WITH GST
Follow the procedure WITH CONSULT-II above.
Diagnostic Procedure UBS00D5V

1. CHECK FOR INTAKE AIR LEAK


1. Start engine and run it at idle speed.
2. Listen for the sound of the intake air leak.
OK or NG
OK >> GO TO 2.
NG >> Discover air leak location and repair.

EC-259
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER MIS-
FIRE
[KA24DE]
2. CHECK FOR EXHAUST SYSTEM CLOGGING
Stop engine and visually check exhaust tube, three way catalyst (manifold) and muffler for dents.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace it.

3. CHECK EGR FUNCTION


Perform DTC Confirmation Procedure for DTC P1402 EGR FUNCTION (OPEN).
Refer to EC-465 .
OK or NG
OK >> GO TO 4.
NG >> Repair EGR system.

4. PERFORM POWER BALANCE TEST


With CONSULT-II
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode.
2. Is there any cylinder which does not produce a momentary
engine speed drop?

SEF981Z

Without CONSULT-II
When disconnecting each injector harness connector one at a time,
is there any cylinder which does not produce a momentary engine
speed drop?
Yes or No
Yes >> GO TO 5.
No >> GO TO 8.

SEF319V

5. CHECK INJECTOR
Does each injector make an operating sound at idle?
Yes or No
Yes >> GO TO 6.
No >> Check injector(s) and circuit(s). Refer to EC-545,
"INJECTOR CIRCUIT" .

MEC703B

EC-260
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER MIS-
FIRE
[KA24DE]
6. CHECK IGNITION SPARK A
1. Turn ignition switch OFF.
2. Remove ignition wire assembly from rocker cover.
3. Connect a known-good spark plug to the ignition wire. EC
4. Disconnect all injector harness connector.
5. Place end of spark plug against a suitable ground and crank engine.
C
6. Check for spark.
OK or NG
OK >> GO TO 8. D
NG >> GO TO 7.

F
SEF282G

7. CHECK IGNITION WIRES


G
Refer to EC-263, "Component Inspection" .
OK or NG
OK >> Check distributor rotor head for incorrect parts. Check ignition coil, power transistor and their cir- H
cuits. Refer to EC-538, "IGNITION SIGNAL" .
NG >> Replace.
I
8. CHECK SPARK PLUGS
Remove the spark plugs and check for fouling, etc.
OK or NG J
OK >> GO TO 9.
NG >> Repair or replace spark plug(s) with standard type
one(s). For spark plug type, refer to “ENGINE MAINTE- K
NANCE”, MA-15 .

SEF156I
M
9. CHECK COMPRESSION PRESSURE
Check compression pressure.
Refer to EM-32, "CHECKING COMPRESSION PRESSURE" .
Standard : 1,226 kPa (12.5 kg/cm2 , 178 psi)/300 rpm
Minimum : 1,030 kPa (10.5 kg/cm2 , 149 psi)/300 rpm
Difference between : 98 kPa (1.0 kg/cm2 , 14 psi)/300 rpm
each cylinder
OK or NG
OK >> GO TO 10.
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.

EC-261
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER MIS-
FIRE
[KA24DE]
10. CHECK FUEL PRESSURE
1. Install any parts removed.
2. Release fuel pressure to zero. Refer to EC-46, "FUEL PRESSURE RELEASE" .
3. Install fuel pressure gauge and check fuel pressure.
Refer to EC-47, "FUEL PRESSURE CHECK" .
At idle : Approx. 235 kPa (2.4 kg/cm2 , 34 psi)
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.

AEC064B

11. DETECT MALFUNCTIONING PART


Check the following.
● Fuel pump and circuit (Refer to EC-554, "FUEL PUMP CIRCUIT" .)
● Fuel pressure regulator (Refer to EC-48, "Fuel Pressure Regulator Check" .)
● Fuel lines (Refer to MA-18, "Checking Fuel Lines" ).
● Fuel filter for clogging

>> Repair or replace.

12. CHECK IGNITION TIMING


1. Check the following items. Refer to EC-74, "Basic Inspection" .
Items Specifications
M/T: 20° ± 5° BTDC (in Neutral position)
Ignition timing
A/T: 20° ± 5° BTDC (in P or N position)
M/T: 750 ± 50 rpm (in Neutral position)
Base idle speed
A/T: 750 ± 50 rpm (in P or N position)
Closed throttle position switch idle Feeler gauge thickness and switch condition
position adjustment 0.1 mm (0.004 in): ON
0.3 mm (0.012 in): OFF
M/T: 800 ± 50 rpm (in Neutral position)
Target idle speed
A/T: 800 ± 50 rpm (in P or N position)

OK or NG
OK >> GO TO 13.
NG >> Adjust ignition timing.

13. CHECK HEATED OXYGEN SENSOR 1


Refer to EC-263, "Component Inspection" .
OK or NG
OK >> GO TO 14.
NG >> Replace heated oxygen sensor 1.

EC-262
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER MIS-
FIRE
[KA24DE]
14. CHECK MASS AIR FLOW SENSOR A
With CONSULT-II
Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-II.
EC
at idling : 0.9 - 5.8 g·m/sec
at 2,500 rpm : 7.5 - 13.2 g·m/sec

With GST C
Check mass air flow sensor signal in “MODE 1” with GST.
at idling : 0.9 - 5.8 g·m/sec
D
at 2,500 rpm : 7.5 - 13.2 g·m/sec
OK or NG
OK >> GO TO 16. E
NG >> GO TO 15.

15. CHECK CONNECTORS F


Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or ground.
Refer to EC-146, "DTC P0102, P0103 MAF SENSOR" .
OK or NG G
NG >> Repair or replace it.

16. CHECK SYMPTOM MATRIX CHART H

Check items on the rough idle symptom in EC-84, "Symptom Matrix Chart" .
OK or NG I
OK >> GO TO 17.
NG >> Repair or replace.

17. ERASE THE 1ST TRIP DTC J

Some tests may cause a 1st trip DTC to be set.


Erase the 1st trip DTC from the ECM memory after performing the tests. Refer to EC-61, "HOW TO ERASE K
EMISSION-RELATED DIAGNOSTIC INFORMATION" .

>> GO TO 18. L

18. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . M

>> INSPECTION END.


Component Inspection UBS00D5W

IGNITION WIRES
1. Inspect wires for cracks, damage, burned terminals and for improper fit.

EC-263
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER MIS-
FIRE
[KA24DE]
2. Measure the resistance of wires to their distributor cap terminal.
Move each wire while testing to check for intermittent breaks.
Resistance : 13.6 - 18.4 kΩ/m (4.15 -
5.61 kΩ/ft) at 25°C (77°F)
If the resistance exceeds the above specification, inspect igni-
tion wire to distributor cap connection. Clean connection or
replace the ignition wire with a new one.

SEF174P

Removal and Installation UBS00D5X

INJECTOR
Refer to EM-13, "OUTER COMPONENT PARTS" .
SPARK PLUGS
Refer to EM-13, "OUTER COMPONENT PARTS" .

EC-264
DTC P0327, P0328 KS
[KA24DE]
DTC P0327, P0328 KS PFP:22060
A
Component Description UBS00D5Y

The knock sensor is attached to the cylinder block. It senses engine


knocking using a piezoelectric element. A knocking vibration from EC
the cylinder block is sensed as vibrational pressure. This pressure is
converted into a voltage signal and sent to the ECM.
C

SEF598K

E
On Board Diagnosis Logic UBS00D5Z

This self-diagnosis has the one trip detection logic.


The MIL will not light up for these diagnoses. F
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Knock sensor circuit low An excessively low voltage from the sensor is
P0327 ● Harness or connectors
input sent to ECM. G
(The sensor circuit is open or shorted.)
Knock sensor circuit high An excessively high voltage from the sensor is Knock sensor
P0328 ●
input sent to ECM.
H
DTC Confirmation Procedure UBS00D60

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
I
least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
J
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
K
2. Start engine and run it for at least 5 seconds at idle speed.
3. If DTC is detected, go to EC-267, "Diagnostic Procedure" .
WITH GST L
Follow the procedure “WITH CONSULT-II” above.

SEF058Y

EC-265
DTC P0327, P0328 KS
[KA24DE]
Wiring Diagram UBS00D61

BBWA0549E

EC-266
DTC P0327, P0328 KS
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
64 W Knock sensor Approximately 2.4V
● Idle speed

Diagnostic Procedure UBS00D62


D
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
E
2. Loosen and retighten ground screw.
Refer to EC-127, "Ground Inspection" .
OK or NG
F
OK >> GO TO 2.
NG >> Repair or replace ground connections.

H
BBIA0431E

2. CHECK INPUT SIGNAL CIRCUIT


I
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 64 and J
ground.
Refer to Wiring Diagram.
NOTE: K
It is necessary to use an ohmmeter which can measure
more than 10 MΩ.
Resistance : Approximately 500 - 620 kΩ L
[at 25°C (77°F)]
4. Also check harness for short to ground and short to power.
M
OK or NG SEF173V

OK >> GO TO 4.
NG >> GO TO 3.

3. DETECT MALFUNCTIONING PART


Check the harness for open or short between knock sensor and ECM.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK KNOCK SENSOR


Refer to EC-268, "Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace knock sensor.

EC-267
DTC P0327, P0328 KS
[KA24DE]
5. CHECK INTERMITTENT INCIDENT
Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Component Inspection UBS00D63

KNOCK SENSOR
Use an ohmmeter which can measure more than 10 MΩ.
1. Disconnect knock sensor harness connector.
2. Check resistance between terminal 1 and ground.
Resistance : 500 - 620 kΩ [at 25°C (77°F)]
CAUTION:
Discard any knock sensors that have been dropped or physi-
cally damaged. Use only new ones.

SEF174V

Removal and Installation UBS00D64

KNOCK SENSOR
Refer to EM-13, "OUTER COMPONENT PARTS" .

EC-268
DTC P0335 CKP SENSOR (OBD)
[KA24DE]
DTC P0335 CKP SENSOR (OBD) PFP:23731
A
Component Description UBS00D65

The crankshaft position sensor (OBD) is located on the transaxle


housing facing the gear teeth (cogs) of the flywheel or drive plate. It EC
detects the fluctuation of the engine revolution.
The sensor consists of a permanent magnet, core and coil.
When the engine is running, the high and low parts of the teeth
cause the gap with the sensor to change. C
The changing gap causes the magnetic field near the sensor to
change.
Due to the changing magnetic field, the voltage from the sensor D
changes.
The ECM receives the voltage signal and detects the fluctuation of
SEF956N
the engine revolution.
E
This sensor is not directly used to control the engine system. It is
used only for the on board diagnosis.

H
SEF335V

CONSULT-II Reference Value in Data Monitor Mode UBS00EMC

Specification data are reference values. I


MONITOR ITEM CONDITION SPECIFICATION
Almost the same speed as the
ENG SPEED ● Run engine and compare CONSULT-II value with tachometer indication. J
value tachometer indication.

On Board Diagnosis Logic UBS00D66

K
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● The crankshaft position sensor (OBD) signal
is not detected by the ECM during the first L
few seconds of engine cranking. ● Harness or connectors
● The proper pulse signal from the crankshaft (The crankshaft position sensor (OBD)
Crankshaft position circuit is open)
P0335 position sensor (OBD) is not sent to ECM
sensor (OBD) circuit M
while the engine is running. ● Crankshaft position sensor (OBD)
● The crankshaft position sensor (OBD) signal ● Dead battery
is not in the normal pattern during engine
running.

DTC Confirmation Procedure UBS00D67

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II

EC-269
DTC P0335 CKP SENSOR (OBD)
[KA24DE]
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine and run it for at least 15 seconds at idle speed.
3. If 1st trip DTC is detected, go to EC-272, "Diagnostic Procedure"
.
WITH GST
Follow the procedure “WITH CONSULT-II” above.

SEF058Y

EC-270
DTC P0335 CKP SENSOR (OBD)
[KA24DE]
Wiring Diagram UBS00D68

EC

BBWA0548E

EC-271
DTC P0335 CKP SENSOR (OBD)
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (AC Voltage)
COLOR
NO.

Approximately 0V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle.
Crankshaft position SEF112V
47 L
sensor (OBD)
Approximately 0V

[Engine is running]
● Engine speed is 2,000 rpm

SEF113V

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

Diagnostic Procedure UBS00D69

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-127, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0431E

2. CHECK INPUT SIGNAL CIRCUIT


1. Disconnect crankshaft position sensor (OBD) and ECM harness
connectors.
2. Disconnect ECM harness connector.
3. Check continuity between ECM terminal 47 and crankshaft posi-
tion sensor (OBD) terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
SEF335V
OK >> GO TO 4.
NG >> GO TO 3.

EC-272
DTC P0335 CKP SENSOR (OBD)
[KA24DE]
3. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connectors E202, E32
● Harness connectors E41, F25 EC
● Harness for open or short between crankshaft position sensor (OBD) and ECM

C
>> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK GROUND CIRCUIT


D
1. Check harness continuity between crankshaft position sensor (OBD) terminal 1 and ECM terminal 43.
Refer to wiring diagram.
Continuity should exist. E

2. Also check harness for short to ground and short to power.


OK or NG F
OK >> GO TO 6.
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART G

Check the following.


● Harness connectors E202, E32 H
● Harness connectors E41, F25
● Harness for open or short between crankshaft position sensor (OBD) and ECM
I
>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK SHIELD CIRCUIT J

1. Disconnect harness connectors E202, E32.


2. Check harness continuity between harness connector E32 terminal 2 and ground. K
Refer to Wiring Diagram.
Continuity should exist.
L
3. Also check harness for short to power.
OK or NG
OK >> GO TO 8. M
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E41, F25
● Harness for open or short between harness connector E32 and ground

>> Repair open circuit or short to power in harness or connectors.

8. CHECK CRANKSHAFT POSITION SENSOR (OBD)


Refer to EC-274, "Component Inspection" .
OK or NG
OK >> GO TO 9.
NG >> Replace crankshaft position sensor (OBD).

EC-273
DTC P0335 CKP SENSOR (OBD)
[KA24DE]
9. CHECK INTERMITTENT INCIDENT
Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Component Inspection UBS00D6A

CRANKSHAFT POSITION SENSOR


1. Disconnect crankshaft position sensor (OBD) harness connector.
2. Loosen the fixing bolt of the sensor.
3. Remove the sensor.
4. Visually check the sensor for chipping.

SEF960N

5. Check resistance as shown in the figure.


Resistance : Approximately 512 - 632Ω
[at 20°C (68°F)]

SEF231W

EC-274
DTC P0340 CMP SENSOR
[KA24DE]
DTC P0340 CMP SENSOR PFP:22100
A
Component Description UBS00D6B

The camshaft position sensor is a basic component of the engine


control system. It monitors engine speed and piston position. These EC
input signals to the engine control system are used to control fuel
injection, ignition timing and other functions.
The camshaft position sensor has a rotor plate and a wave-forming
circuit. The rotor plate has 360 slits for a 1° (POS) signal and 4 slits C
for a 180° (REF) signal. The wave-forming circuit consists of Light
Emitting Diodes (LED) and photo diodes.
The rotor plate is positioned between the LED and the photo diode. D
The LED transmits light to the photo diode. As the rotor plate turns,
the slits cut the light to generate rough-shaped pulses. These pulses
SEF928V
are converted into on-off signals by the wave-forming circuit and
E
sent to the ECM.
The distributor is not repairable and must be replaced as an assem-
bly except distributor cap and rotor head.
F

H
SEF853B

CONSULT-II Reference Value in Data Monitor Mode UBS00ELW


I
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
J
● Run engine and compare the CONSULT-II value with tachometer indica- Almost the same speed as the
ENG SPEED
tion. tachometer indication.

On Board Diagnosis Logic UBS00D6C K


DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
A) Either 1° or 180° signal is not sent to ECM ● Harness or connectors
for the first few seconds during engine (The camshaft position sensor circuit is L
cranking. open or shorted.)
B) Either 1° or 180° signal is not sent to ECM ● Camshaft position sensor
Camshaft position sensor
P0340 often enough while the engine speed is ● Starter motor (Refer to SC-9 .) M
circuit
higher than the specified engine speed. ● Starting system circuit (Refer to SC-9 .)
C) The relation between 1° and 180° signal is ● Dead (Weak) battery
not in the normal range during the speci-
fied engine speed.

EC-275
DTC P0340 CMP SENSOR
[KA24DE]
DTC Confirmation Procedure UBS00D6D

Perform Procedure for malfunction A first. If 1st trip DTC cannot be confirmed, perform Procedure for
malfunction B and C.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V.
PROCEDURE FOR MALFUNCTION A
With CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Crank engine for at least 2 seconds.
4. If 1st trip DTC is detected, go to EC-279, "Diagnostic Procedure"
.
With GST
Follow the procedure “With CONSULT-II” above.

SEF058Y

PROCEDURE FOR MALFUNCTION B AND C


With CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and run it for at least 2 seconds at idle speed.
4. If 1st trip DTC is detected, go to EC-279, "Diagnostic Procedure"
.
With GST
Follow the procedure “With CONSULT-II” above.

SEF058Y

EC-276
DTC P0340 CMP SENSOR
[KA24DE]
Wiring Diagram UBS00D6E

EC

BBWA1060E

EC-277
DTC P0340 CMP SENSOR
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
[Ignition switch: OFF]
0 - 1V
● For a few seconds after turning ignition switch
ECM relay OFF
4 LG/R
(Self shut-off)
[Ignition switch: OFF]
BATTERY VOLTAGE
● More than a few seconds after turning ignition (11 - 14V)
switch OFF

0.2 - 0.5V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle.
44 PU Camshaft position sen- SEF114V

48 PU sor (Reference signal)


0 - 0.5V

[Engine is running]
● Engine speed is 2,000 rpm

SEF200T

Approximately 2.6V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle.
Camshaft position sen- SEF195T
49 LG
sor (Position signal)
Approximately 2.5 - 2.6V

[Engine is running]
● Engine speed is 2,000 rpm

SEF196T

67 B/P BATTERY VOLTAGE


Power supply for ECM [Ignition switch: ON]
72 B/P (11 - 14V)

[Engine is running] BATTERY VOLTAGE


117 B/P Current return
● Idle speed (11 - 14V)

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-278
DTC P0340 CMP SENSOR
[KA24DE]
Diagnostic Procedure UBS00D6F

1. CHECK STARTING SYSTEM A

Does the engine turn over?


(Does the starter motor operate?) EC
Yes or No
Yes >> GO TO 2.
No >> Check starting system. Refer to SC-9, "STARTING SYSTEM" . C

2. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF. D
2. Loosen and retighten ground screw.
Refer to EC-127, "Ground Inspection" .
E
OK or NG
OK >> GO TO 3.
NG >> Repair or replace ground connections.
F

BBIA0431E

3. CHECK POWER SUPPLY H

1. Disconnect camshaft position (CMP) sensor harness connector.


2. Turn ignition switch ON. I

SEF128S

L
3. Check voltage between camshaft position (CMP) sensor termi-
nal 5 and ground with CONSULT-II or tester.
Voltage : Battery voltage M

OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

SEF040S

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness for open or short between camshaft position sensor and ECM relay
● Harness for open or short between camshaft position sensor and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-279
DTC P0340 CMP SENSOR
[KA24DE]
5. CHECK INPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between the following;
CMP sensor terminal 4 and ECM terminal 49,
CMP sensor terminal 3 and ECM terminals 44, 48.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK GROUND CIRCUIT


1. Check harness continuity between CMP sensor terminal 6 and ground.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to power in harness or connectors.

7. CHECK CAMSHAFT POSITION SENSOR


Refer to EC-281, "Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace camshaft position sensor.

8. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-280
DTC P0340 CMP SENSOR
[KA24DE]
Component Inspection UBS00D6G

CAMSHAFT POSITION SENSOR A


1. Reconnect all harness connector disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Check voltage between ECM terminal 49 and engine ground, ECM terminals 44, 48 and ground. EC
NOTE:
The pulse cycle changes depending on rpm at idle.
C

K
LEC035A

Removal and Installation UBS00D6H

CAMSHAFT POSITION SENSOR L


Refer to EM-13, "OUTER COMPONENT PARTS"

EC-281
DTC P0400 EGR FUNCTION
[KA24DE]
DTC P0400 EGR FUNCTION PFP:14710

Description UBS00D6I

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator
Camshaft position sensor Engine speed
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
EGR control EGRC solenoid valve
Intake air temperature sensor Intake air temperature
Ignition switch Start signal
Throttle position sensor Throttle position
Vehicle speed sensor Vehicle speed

This system cuts and controls vacuum applied to the EGR valve to suit engine operating conditions. This cut-
and-control operation is accomplished through the ECM and the EGRC solenoid valve. When the ECM
detects any of the following conditions, current flows through the solenoid valve is cut. This causes the vac-
uum to be discharged into the atmosphere. The EGR valve remains closed.
● Low engine coolant temperature
● Engine stopped
● Engine starting
● High-speed engine operation
● Engine idling
● Excessively high engine coolant temperature
● High engine speed
● Wide open throttle
● Mass air flow sensor malfunction
● Low intake air temperature

SEF641Q

COMPONENT DESCRIPTION
Exhaust Gas Recirculation (EGR) Valve
The EGR valve controls the amount of exhaust gas routed to the
intake manifold. Vacuum is applied to the EGR valve in response to
throttle valve opening. The vacuum controls the movement of a taper
valve connected to the vacuum diaphragm in the EGR valve.

SEF783K

EC-282
DTC P0400 EGR FUNCTION
[KA24DE]
EGR temperature sensor
The EGR temperature sensor detects temperature changes in the A
EGR passageway. When the EGR valve opens, hot exhaust gases
flow, and the temperature in the passageway changes. The EGR
temperature sensor is a thermistor that modifies a voltage signal EC
sent from the ECM. This modified signal then returns to the ECM as
an input signal. As the temperature increases, EGR temperature
sensor resistance decreases. This sensor is not used to control the
engine system. C
It is used only for the on board diagnosis.

SEF599K
D

<Reference data>
E
EGR temperature Voltage* Resistance
°C (°F) V MΩ
0 (32) 4.56 0.62 - 1.05 F
50 (122) 2.25 0.065 - 0.094
100 (212) 0.59 0.011 - 0.015
*: This data is reference value and is measured between ECM terminal 63 (EGR G
temperature sensor) and ground.
When EGR system is operating.
Voltage: 0 - 1.5V H

K
SEF068XB

EGRC Solenoid Valve


L
The EGRC solenoid valve responds to signals from the ECM. When
the ECM sends an OFF signal, the vacuum signal passes through
the solenoid valve. The signal then reaches the EGR valve.
When the ECM sends an ON signal, a plunger will then move to cut M
the vacuum signal from the intake manifold collector to the EGR
valve.

SEF240PD

CONSULT-II Reference Value in Data Monitor Mode UBS00ELX

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
EGR TEMP SEN ● Engine: After warming up Less than 4.5V

EC-283
DTC P0400 EGR FUNCTION
[KA24DE]
MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle OFF
● Air conditioner switch: OFF
EGRC SOL/V ● Shift lever: P or N (A/T), Neutral Engine speed: Revving engine from
ON
(M/T) idle to 3,000 rpm quickly.
● No-load

On Board Diagnosis Logic UBS00D6J

If the absence of EGR flow is detected by EGR temperature sensor under the condition that calls for EGR, a
low-flow malfunction is diagnosed.
DTC No. Trouble Diagnosis Name DTC Detecting Condition Possible Cause
● Harness or connectors
(The EGRC solenoid valve circuit is
open or short)
● EGR valve stuck closed
● EGRC-BPT valve
● No EGR flow is detected under conditions
P0400 EGR function (close) Vacuum hose
that call for EGR. ●

● EGRC solenoid valve


● EGR passage clogged
● EGR temperature sensor and circuit
● Exhaust gas leaks

DTC Confirmation Procedure UBS00D6K

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 5 seconds before conducting the next test.
● P0400 will not be displayed at “SELF-DIAG RESULTS” mode with CONSULT-II even though DTC work
support test result is “NG”.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Check “COOLAN TEMP/S” in “DATA MONITOR” mode with
CONSULT-II and confirm it is within the range listed below.
COOLAN TEMP/S : Less than 40°C (104°F)
If the value is out of range, park the vehicle in a cool place and
allow the engine temperature to stabilize. Do not attempt to
lower the coolant temperature with a fan or means other than
ambient air. Doing so may produce an inaccurate diagnostic
result.
3. Start engine and let it idle monitoring “COOLAN TEMP/S” value.
When the “COOLAN TEMP/S” value reaches 70°C (158°F), SEF013Y
immediately go to the next step.
4. Select “EGR SYSTEM P0400” of “EGR SYSTEM” in “DTC WORK SUPPORT” mode with CONSULT-II.

EC-284
DTC P0400 EGR FUNCTION
[KA24DE]
5. Touch “START”.
A

EC

SEF191Y

D
6. Accelerate vehicle to a speed of 40 km/h (25 MPH) once and
then stop vehicle with engine running.
If “COMPLETED” appears on CONSULT-II screen, go to step 9.
E
If “COMPLETED” does not appear on CONSULT-II screen, go to
the following step.
7. Check the output voltage of “THRTL POS SEN” (at closed throt-
tle position) and note it. F

G
SEF235Y

8. When the following conditions are met, “TESTING” will be dis-


H
played on the CONSULT-II screen. Maintain the conditions until
“TESTING” changes to “COMPLETED”. (It will take approxi-
mately 30 seconds or more.)
I
ENG SPEED 2,000 - 2,800 rpm
Vehicle speed 10 km/h (6 MPH) or more
B/FUEL SCHDL 7.0 - 10.0 msec J
THRTL POS SEN (X + 0.23) − (X + 0.74) V
X = Voltage value measured at step 7
SEF192Y
Shift lever Suitable position K

If “TESTING” is not displayed after 5 minutes, retry from step 2.


9. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. L
If “NG” is displayed, refer to EC-288, "Diagnostic Procedure" .

EC-285
DTC P0400 EGR FUNCTION
[KA24DE]
Overall Function Check UBS00D6L

Use this procedure to check the overall EGR function. During this check, a 1st trip DTC might not be con-
firmed.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Disconnect EGRC solenoid valve harness connector. (The 1st
trip DTC for EGRC solenoid valve will be displayed, however,
ignore it.)

SEF336V

3. Check the EGR valve lifting when revving engine from 2,000 rpm to 4,000 rpm quickly under no load using
the following methods.

SEF642Q

EGR valve should lift up and down without sticking.


If NG, go to EC-288, "Diagnostic Procedure" .
If OK, go to the next step.
4. Check voltage between ECM terminal 63 (EGR temperature
sensor signal) and ground at idle speed.
Less than 4.5V should exist.
If NG, go to next step.
5. Turn ignition switch OFF.

SEF182V

6. Check harness continuity between EGR temperature sensor


harness connector terminal 2 and ECM terminal 43.
Continuity should exist.
7. Check “EGR TEMPERATURE SENSOR”. Refer to EC-291,
"Component Inspection" .

SEF183V

EC-286
DTC P0400 EGR FUNCTION
[KA24DE]
Wiring Diagram UBS00D6M

EC

BBWA0453E

EC-287
DTC P0400 EGR FUNCTION
[KA24DE]
Diagnostic Procedure UBS00D6N

1. CHECK EXHAUST SYSTEM


1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before three way catalyst (manifold).

SEC502D

OK or NG
OK (With CONSULT-II)>>GO TO 2.
OK (Without CONSULT-II)>>GO TO 3.
NG >> Repair or replace exhaust system.

2. CHECK VACUUM SOURCE TO EGR VALVE


With CONSULT-II
1. Warm engine up to normal operating temperature.
2. Disconnect vacuum hose to EGR valve.
3. Check for vacuum existence at idle.
Vacuum should not exist at idle.

SEF337V

4. Select “EGRC SOLENOID VALVE” in “ACTIVE TEST” mode


with CONSULT-II and turn the solenoid valve OFF.
5. Check for vacuum existence when revving engine from 2,000
rpm up to 4,000 rpm.
Vacuum should exist when revving engine.
OK or NG
OK >> GO TO 4.
NG >> GO TO 5.

SEF716Z

EC-288
DTC P0400 EGR FUNCTION
[KA24DE]
3. CHECK VACUUM SOURCE TO EGR VALVE A
Without CONSULT-II
1. Warm engine up to normal operating temperature.
EC
2. Disconnect vacuum hose to EGR valve.
3. Check for vacuum existence at idle.
Vacuum should not exist at idle.
C
4. Disconnect EGRC solenoid valve harness connector. (The 1st
trip DTC for EGRC solenoid valve will be displayed, but ignore
it.)
D
5. Check for vacuum existence when revving engine from 2,000
rpm up to 4,000 rpm.
Vacuum should exist when revving engine.
OK or NG E
OK >> GO TO 4. SEF337V
NG >> GO TO 5.
F
4. CHECK EGR VALVE
Refer to EC-291, "Component Inspection" . G
OK or NG
OK >> GO TO 11.
NG >> Repair or replace EGR valve. H
5. CHECK VACUUM HOSE
1. Turn ignition switch OFF. I
2. Check vacuum hose for clogging, cracks or improper connec-
tion.
OK or NG J
OK (With CONSULT-II)>>GO TO 6.
OK (Without CONSULT-II)>>GO TO 7.
NG >> Repair or replace vacuum hose. K

L
SEF109L

6. CHECK EGRC SOLENOID VALVE OPERATION M

With CONSULT-II
1. Turn ignition switch ON.
2. Turn EGRC solenoid valve “ON” and “OFF” in “ACTIVE TEST”
mode with CONSULT-II and check operating sound.
Clicking noise should be heard.
OK or NG
OK >> GO TO 9.
NG >> GO TO 8.

SEF716Z

EC-289
DTC P0400 EGR FUNCTION
[KA24DE]
7. CHECK EGRC SOLENOID VALVE OPERATION
Without CONSULT-II
Check operating sound of the solenoid valve when disconnecting and reconnecting EGRC solenoid valve har-
ness connector. (The DTC or the 1st trip DTC for the EGRC solenoid valve will be displayed, however, ignore
it.)
Clicking noise should be heard.
OK or NG
OK >> GO TO 9.
NG >> GO TO 8.

8. CHECK EGRC SOLENOID VALVE CIRCUIT


1. Turn ignition switch “OFF”.
2. Check the following.
– Harness connectors E43, M65
– Harness connectors M59, F27
– 10A fuse
– Harness for open or short between fuse and EGRC solenoid valve
– Harness for open or short between ECM and EGRC solenoid valve
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

9. CHECK EGRC SOLENOID VALVE


Refer to EC-297, "Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> Replace EGRC solenoid valve.

10. CHECK EGRC-BPT VALVE


Refer to EC-291, "Component Inspection" .
OK or NG
OK >> GO TO 11.
NG >> Replace EGRC-BPT valve.

11. CHECK EGR TEMPERATURE SENSOR


Refer to EC-291, "Component Inspection" .
OK or NG
OK >> GO TO 12.
NG >> Replace EGR temperature sensor.

12. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-290
DTC P0400 EGR FUNCTION
[KA24DE]
Component Inspection UBS00D6O

EGR VALVE A
● Apply vacuum to EGR vacuum port with a hand vacuum pump.
EGR valve spring should lift.
● Check for sticking. EC

D
MEF137D

EGRC SOLENOID VALVE E


With CONSULT-II
Check air passage continuity.
Perform “EGRC SOLENOID VALVE” in “ACTIVE TEST” mode. F

I
LEC036A

Without CONSULT-II
Check air passage continuity shown in the figure. J

M
LEC037A

EC-291
DTC P0400 EGR FUNCTION
[KA24DE]
EGRC-BPT VALVE
1. Plug one of two ports of EGRC-BPT valve.
2. Vacuum from the other port and check for leakage while apply-
ing a pressure above 0.981 kPa (100 mmH2 O, 3.94 inH2 O)
from under EGRC-BPT valve.
3. If a leakage is noted, replace the valve.

SEF083P

EGR TEMPERATURE SENSOR


1. Turn ignition switch OFF.
2. Disconnect EGR temperature sensor harness connector.
3. Check resistance between EGR temperature sensor terminals 1
and 2 as shown in the figure.

SEF643Q

<Reference data>
EGR temperature °C (°F) Voltage [V]* Resistance MΩ
0 (32) 4.56 0.62 - 1.05
50 (122) 2.25 0.065 - 0.094
100 (212) 0.59 0.011 - 0.015
*: This data reference value and is measured between ECM terminal 63 (EGR
temperature sensor) and ground.
4. If NG, replace EGR temperature sensor.

SEF068XB

Removal and Installation UBS00D6P

EGR VALVE
Refer to EM-13, "OUTER COMPONENT PARTS" .

EC-292
DTC P0402 EGRC-BPT VALVE FUNCTION
[KA24DE]
DTC P0402 EGRC-BPT VALVE FUNCTION PFP:14741
A
Description UBS00D6Q

EC

SEF453PD
G

SYSTEM DESCRIPTION
The EGRC-BPT valve monitors exhaust pressure to activate the diaphragm, controlling throttle body vacuum H
applied to the EGR valve. In other words, recirculated exhaust gas is controlled in response to positioning of
the EGR valve or to engine operation.
On Board Diagnosis Logic UBS00D6R I
If too much EGR flow exists due to an EGRC-BPT valve malfunction, off idle engine roughness will increase. If
the roughness is large, then the vacuum to the EGR valve is interrupted through the EGRC solenoid valve. If
the engine roughness is reduced at that time, the EGRC-BPT valve malfunction is indicated. J
DTC No. Trouble Diagnosis Name DTC Detecting Condition Possible Cause
● EGRC-BPT valve
K
● EGR valve
● Loose or disconnected rubber tube
● Blocked rubber tube
● The EGRC-BPT valve does not L
P0402 EGRC-BPT valve function ● Camshaft position sensor
operate properly.
● Blocked exhaust system
● Orifice
M
● Mass air flow sensor
● EGRC solenoid valve

EC-293
DTC P0402 EGRC-BPT VALVE FUNCTION
[KA24DE]
DTC Confirmation Procedure UBS00D6S

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Install vacuum gauge between EGRC-BPT valve and EGR
valve as shown in the illustration.
2. Start engine and warm it up to normal operating temperature.
3. Stop engine and wait at least 5 seconds.
4. Turn ignition switch ON and select “EGRC-BPT VLV P0402” of
“EGR SYSTEM” in “DTC WORK SUPPORT” mode with CON-
SULT-II.
5. Start engine and let it idle.

SEF930VA

6. Touch “START”.
7. Check the output voltage of “THRTL POS SEN” (at closed throt-
tle position) and note it.

SEF718Z

8. When the following conditions are met, “TESTING” will be dis-


played on the CONSULT-II screen and the bar chart may
increase. Maintain the conditions many times until “COM-
PLETED” appears.
Shift lever Suitable position
ENG SPEED 1,400 - 2,000 rpm (M/T)
1,400 - 1,800 rpm (A/T)
Vehicle speed 30 - 100 km/h (19 - 62 MPH) (M/T)
30 - 55 km/h (19 - 34 MPH) (A/T)
B/FUEL SCHDL 5 - 7.5 msec (M/T) SEF719Z

5.5 - 8.0 msec (A/T)


THRTL POS SEN (X – (X + 0.88) V
X = Voltage value measured at step 7

EC-294
DTC P0402 EGRC-BPT VALVE FUNCTION
[KA24DE]
NOTE:
● The bar chart on CONSULT-II screen indicates the status A
of this test. However, the test may be finished before the
bar chart becomes full scale.
● If the bar chart indication does not continue to progress, EC
completely release accelerator pedal once and try to
meet the conditions again.
● If “TESTING” does not appear on CONSULT-II screen,
C
retry from step 2.
9. If CONSULT-II instructs to carry out Overall Function Check, go
to next step. If “NG” is displayed, refer to EC-296, "Diagnostic
Procedure" . LEC038A D
10. Open engine hood.
11. Raise engine speed to 2,400 to 3,200 rpm under no-load and
hold it. Then touch “NEXT” on CONSULT-II screen. E

SEF384X
H
12. Check vacuum gauge while keeping engine speed at 2,400 to
3,200 rpm.
Vacuum should be 0 to −20 kPa (0 to −150 mmHg, 0 to −5.91 I
inHg).
If NG, go to EC-296, "Diagnostic Procedure" .
If OK, touch “YES” on the CONSULT-II screen. J
13. Check the EGR valve lifting when revving from 2,000 rpm to
4,000 rpm quickly under no load.
EGR valve should lift up, and go down without sticking when the
engine is returned to idle. K
If NG, check EGR valve. PEF963V
If OK, touch “YES” or the CONSULT-II screen.
14. Check the rubber tube between intake manifold collector, EGRC solenoid valve, EGR valve and EGRC- L
BPT valve for cracks, blockages or twisting.
If NG, repair or replace.
If OK, touch “YES” on the CONSULT-II screen. M
Overall Function Check UBS00D6T

Use this procedure to check the overall function of the EGRC-BPT valve. During this check, a 1st trip DTC
might not be confirmed.
WITH GST
1. Install vacuum gauge between EGRC-BPT valve and EGR
valve as shown in the illustration.
2. Lift up vehicle.
3. Start engine and shift to 1st (M/T) or D (A/T) position.
4. Check vacuum gauge while keeping engine speed at 2,400 to
3,200 rpm.
Vacuum should be 0 to −20 kPa (0 to −150 mmHg, 0 to −5.91
inHg).
If NG, go to EC-296, "Diagnostic Procedure" .
If OK, go to next step.
SEF930V

EC-295
DTC P0402 EGRC-BPT VALVE FUNCTION
[KA24DE]
5. Check the EGR valve lifting when revving from 2,000 rpm to 4,000 rpm quickly under no load.
EGR valve should lift up, and go down without sticking when the engine is returned to idle.
6. Check rubber tube between intake manifold collector, EGRC solenoid valve, EGR valve and EGRC-BPT
valve for misconnection, cracks or blockages.
7. If NG, go to EC-296, "Diagnostic Procedure" .
Diagnostic Procedure UBS00D6U

1. CHECK HOSE
Check vacuum hose for clogging and improper connection.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace vacuum hose.

2. CHECK EXHAUST SYSTEM


Check exhaust system for collapse.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace exhaust system.

3. CHECK ORIFICE
Check if orifice is installed in vacuum hose between EGRC-BPT valve and EGRC solenoid valve.
OK or NG
OK >> GO TO 4.
NG >> Replace vacuum hose.

4. CHECK EGRC-BPT VALVE


Refer to EC-297, "Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace EGRC-BPT valve.

5. CHECK CAMSHAFT POSITION SENSOR


Refer to EC-297, "Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace camshaft position sensor.

6. CHECK MASS AIR FLOW SENSOR


Refer to EC-297, "Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> Replace mass air flow sensor.

7. CHECK EGRC SOLENOID VALVE


Refer to EC-297, "Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace EGRC solenoid valve.

EC-296
DTC P0402 EGRC-BPT VALVE FUNCTION
[KA24DE]
8. CHECK EGR VALVE A
Refer to EC-297, "Component Inspection" .
OK or NG
OK >> GO TO 9. EC
NG >> Replace EGR valve.

9. CHECK INTERMITTENT INCIDENT C


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
D
>> INSPECTION END.
Component Inspection UBS00D6V

EGRC-BPT VALVE E
1. Plug one of two ports of EGRC-BPT valve.
2. Vacuum from the other port and check leakage without applying any pressure from under EGR-BPT
valve. F
Leakage should exist.

I
SEF172P

MASS AIR FLOW SENSOR


1. Turn ignition switch ON. J
2. Start engine and warm it up to normal operating temperature.
3. Check voltage between ECM terminal 54 (mass air flow sensor
K
signal) and ground.
Condition Voltage V
Ignition switch ON (Engine stopped.) Less than 1.0 L
Idle (Engine is warmed-up to normal operating
0.9 - 185
temperature.)
2,500 rpm (Engine is warmed-up to normal M
1.9 - 2.3
operating temperature.)
Idle to about 4,000 rpm* 1.3 - 1.7 to Approx. 3.0
SEF326V
*: Make sure linear voltage rises as engine speed increase to about 4,000 rpm.
4. If the voltage is out of specification, proceed the following.
– Turn ignition switch OFF
– Disconnect mass air flow sensor harness connector and reconnect it again
– Perform steps 2 and 3 again

EC-297
DTC P0402 EGRC-BPT VALVE FUNCTION
[KA24DE]
5. If NG, remove mass air flow sensor from intake manifold. Check
hot wire for damage or dust.
6. If NG, clean or replace mass air flow sensor.

SEF893J

EGRC SOLENOID VALVE


With CONSULT-II
Check air passage continuity.
Perform “EGRC SOLENOID VALVE” in “ACTIVE TEST” mode.

LEC036A

Without CONSULT-II
Check air passage continuity shown in the figure.

LEC037A

EGR VALVE
● Apply vacuum to EGR vacuum port with a hand vacuum pump.
EGR valve spring should lift.
● Check for sticking.

MEF137D

EC-298
DTC P0405, P0406 EGRT SENSOR
[KA24DE]
DTC P0405, P0406 EGRT SENSOR PFP:14710
A
Component Description UBS00D6W

The EGR temperature sensor detects temperature changes in the


EGR passageway. When the EGR valve opens, hot exhaust gases EC
flow, and the temperature in the passageway changes. The EGR
temperature sensor is a thermistor that modifies a voltage signal
sent from the ECM. This modified signal then returns to the ECM as
an input signal. As the temperature increases, EGR temperature C
sensor resistance decreases. This sensor is not used to control the
engine system.
It is used only for the on board diagnosis. D

SEF599K

E
<Reference data>
EGR temperature Voltage* Resistance
F
°C (°F) V MΩ
0 (32) 4.56 0.62 - 1.05
50 (122) 2.25 0.065 - 0.094 G
100 (212) 0.59 0.011 - 0.015
*: This data is reference value and is measured between ECM terminal 63 (EGR
temperature sensor) and ground. H
When EGR system is operating.
Voltage: 0 - 1.5V

SEF068XB
L
On Board Diagnosis Logic UBS00D6X

DTC No. Trouble Diagnosis Name DTC Detecting Condition Possible Cause M
● Harness or connectors
(The EGR temperature sensor circuit is
An excessively low voltage from the EGR shorted.)
EGR temperature sensor
P0405 temperature sensor is sent to ECM even
circuit low input ● EGR temperature sensor
when engine coolant temperature is low.
● Malfunction of EGR function, EGRC-BPT
valve or EGRC-solenoid valve
● Harness or connectors
(The EGR temperature sensor circuit is
An excessively high voltage from the EGR open.)
EGR temperature sensor
P0406 temperature sensor is sent to ECM even
circuit high input ● EGR temperature sensor
when engine coolant temperature is high.
● Malfunction of EGR function, EGRC-BPT
valve or EGRC-solenoid valve

EC-299
DTC P0405, P0406 EGRT SENSOR
[KA24DE]
DTC Confirmation Procedure UBS00D6Y

Perform PROCEDURE FOR P0405 first. If 1st trip DTC cannot be confirmed, perform PROCEDURE
FOR P0406.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
PROCEDURE FOR P0405
With CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Verify that engine coolant temperature is less than 50°C
(122°F).
If the engine coolant temperature is above the range, cool
the engine down.
4. Start engine and let it idle for at least 8 seconds.
5. If 1st trip DTC is detected, go to EC-303, "Diagnostic Procedure"
.
With GST
Follow the procedure “With CONSULT-II” above.
SEF174Y

PROCEDURE FOR P0406


CAUTION:
Always drive vehicle at a safe speed.
TESTING CONDITION:
Always perform the test at a temperature above 5°C (41°F).
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Confirm that EGR valve is not lifting.
If the result is NG, perform trouble diagnosis for DTC P1402. Refer to EC-463 .
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Read “EGR TEMP SEN” at about 1,500 rpm while holding the
EGR valve in full open position by hand.
Voltage should decrease to less than 1.5V.
If the result is NG, go to EC-303, "Diagnostic Procedure" .
If the result is OK, go to following step.
5. Turn ignition switch OFF and wait at least 5 seconds.
6. Turn ignition switch ON.
7. Check the output voltage of “THRTL POS SEN” (at closed throt-
tle position) and note it. SEF201Y
8. Start engine and maintain the following conditions for at least 5
consecutive seconds.
ENG SPEED 2,000 - 2,800 rpm
VHCL SPEED SE 10 km/h (6 MPH) or more
B/FUEL SCHDL 7 - 10.5 msec
THRTL POS SEN (X + 0.23) − (X + 0.74) V
X = Voltage value measured at step 7
Shift lever Suitable position
9. If 1st trip DTC is detected, go to EC-303, "Diagnostic Procedure" .

EC-300
DTC P0405, P0406 EGRT SENSOR
[KA24DE]
Overall Function Check UBS00D6Z

A
Use this procedure to check the overall function of the EGR temperature sensor. During this check, a 1st trip
DTC might not be confirmed.
PROCEDURE FOR P0406 EC
With GST
1. Start engine and warm it up to normal operating temperature.
2. Run engine at idle for at least 2 minutes. C
3. Confirm that EGR valve is not lifting.
If NG, perform trouble diagnosis for DTC P1402.
Refer to EC-463 . D

F
SEF360Q

4. Check voltage between ECM terminal 63 (EGR temperature G


sensor signal) and ground at about 1,500 rpm with EGR valve
lifted up to the full position by hand.
Voltage should decrease to less than 1.0V. H
5. If NG, go to EC-303, "Diagnostic Procedure" .
If OK, perform trouble diagnoses for DTC P0400 and P1400.
Refer to EC-282 , EC-457 .
I

SEF362Q J

EC-301
DTC P0405, P0406 EGRT SENSOR
[KA24DE]
Wiring Diagram UBS00D70

AEC006B

EC-302
DTC P0405, P0406 EGRT SENSOR
[KA24DE]
Diagnostic Procedure UBS00D71

1. CHECK GROUND CONNECTIONS A

1. Turn ignition switch OFF.


2. Loosen and retighten ground screw. EC
Refer to EC-127, "Ground Inspection" .
OK or NG
OK >> GO TO 2. C
NG >> Repair or replace ground connections.

BBIA0431E
E

2. CHECK POWER SUPPLY


F
1. Disconnect EGR temperature sensor harness connector.
2. Turn ignition switch ON.
G

I
SEF345V

3. Check voltage between terminal 1 and ground with CONSULT-II J


or tester.
Voltage: Approximately 5V
K
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connectors.
L

SEF263W M
3. CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between EGR temperature sensor terminal 2 and ECM terminal 43.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

EC-303
DTC P0405, P0406 EGRT SENSOR
[KA24DE]
4. DETECT MALFUNCTIONING PART
Check the harness for open or short between EGR temperature sensor and ECM.

>> Repair open circuit or short to ground or short to power in harness or connector.

5. CHECK EGR TEMPERATURE SENSOR


Refer to EC-304, "Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace EGR temperature sensor.

6. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection UBS00D72

EGR TEMPERATURE SENSOR


1. Turn ignition switch OFF.
2. Disconnect EGR temperature sensor harness connector.
3. Check resistance between EGR temperature sensor terminals 1
and 2 as shown in the figure.

SEF643Q

<Reference data>
EGR temperature °C (°F) Voltage [V]* Resistance MΩ
0 (32) 4.56 0.62 - 1.05
50 (122) 2.25 0.065 - 0.094
100 (212) 0.59 0.011 - 0.015
*: This data reference value and is measured between ECM terminal 63 (EGR
temperature sensor) and ground.
4. If NG, replace EGR temperature sensor.

SEF068XB

EC-304
DTC P0405, P0406 EGRT SENSOR
[KA24DE]
Removal and Installation UBS00D73

EGR TEMPERATURE SENSOR A


Refer to EM-13, "OUTER COMPONENT PARTS"

EC

EC-305
DTC P0420 THREE WAY CATALYST FUNCTION
[KA24DE]
DTC P0420 THREE WAY CATALYST FUNCTION PFP:20905

On Board Diagnosis Logic UBS00D74

The ECM monitors the switching frequency ratio of heated oxygen


sensor 1 and 2.
A three way catalyst (manifold) with high oxygen storage capacity
will indicate a low switching frequency of heated oxygen sensor 2.
As oxygen storage capacity decreases, the heated oxygen sensor 2
switching frequency will increase.
When the frequency ratio of heated oxygen sensors 1 and 2
approaches a specified limit value, the three way catalyst (manifold)
malfunction is diagnosed.

PBIB0067E

DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
● Three way catalyst (manifold)
● Exhaust tube
● Three way catalyst (manifold) does not ● Intake air leaks
Catalyst system efficiency below operate properly.
P0420 ● Fuel injector
threshold ● Three way catalyst (manifold) does not
have enough oxygen storage capacity. ● Injector leaks
● Spark plug
● Improper ignition timing

DTC Confirmation Procedure UBS00D75

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
● Open engine hood before conducting following procedure.
● Do not hold engine speed more than specified minutes below.
With CONSULT-II
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Select “DTC & SRT CONFIRMATION” then “SRT WORK SUP-
PORT” mode with CONSULT-II.
6. Rev engine up to 2,000 to 3,000 rpm and hold it for 3 consecu-
tive minutes then release the accelerator pedal completely.
If “INCMP” of “CATALYST” changed to “COMPLT”, go to step 9
7. Wait 5 seconds at idle.

SEF847Y

EC-306
DTC P0420 THREE WAY CATALYST FUNCTION
[KA24DE]
8. Rev engine up to 2,000 to 3,000 rpm and maintain it until
“INCMP” of “CATALYST” changes to “CMPLT” (It will take A
approximately 5 minutes).
If not “CMPLT”, perform the following.
a. Turn ignition switch OFF and leave the vehicle in a cool place EC
(soak the vehicle).

SEF848Y

D
b. Turn ignition switch ON and select “COOLAN TEMP/S” in “DATA
MONITOR” mode with CONSULT-II.
c. Start engine and warm it up while monitoring “COOLAN TEMP/ E
S” indication on CONSULT-II.
d. When “COOLAN TEMP/S” indication reaches to 70°C (158°F),
go to step 3.
F

G
SEF013Y

9. Select “SELF-DIAG RESULTS” mode with CONSULT-II.


H
10. Confirm that the 1st trip DTC is not detected.
If the 1st trip DTC is detected, go to EC-308, "Diagnostic Proce-
dure" .
I

SEF535Z
K
Overall Function Check UBS00D76

Use this procedure to check the overall function of the three way catalyst. During this check, a 1st trip DTC
might not be confirmed. L
WITH GST
1. Start engine and warm it up to the normal operating temperature.
M
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for 1 minute under no load.
4. Let engine idle for 1 minute.
5. Set voltmeters probes between ECM terminals 50 (Heated oxy-
gen sensor 1 signal), 56 (Heated oxygen sensor 2 signal) and
ground.
6. Keep engine speed at 2,000 rpm constant under no load.
7. Make sure that the voltage switching frequency (high & low)
between ECM terminal 56 and ground is much less than that of
ECM terminal 50 and ground.
Switching frequency ratio = A/B
A: Heated oxygen sensor 2 voltage switching frequency
B: Heated oxygen sensor 1 voltage switching frequency
This ratio should be less than 0.75. AEC876A

If the ratio is greater than above, it means three way catalyst


(manifold) does not operate properly.
Go to EC-308, "Diagnostic Procedure" .

EC-307
DTC P0420 THREE WAY CATALYST FUNCTION
[KA24DE]
NOTE:
If the voltage at terminal 50 does not switch periodically more than 5 times within 10 seconds at step 4,
perform trouble diagnosis for DTC P0133 first. (See EC-198 .)
Diagnostic Procedure UBS00D77

1. CHECK EXHAUST SYSTEM


Visually check exhaust tubes and muffler for dent.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace.

2. CHECK EXHAUST GAS LEAK


1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before three way catalyst (manifold).

SEC502D

OK or NG
OK >> GO TO 3.
NG >> Repair or replace.

3. CHECK INTAKE AIR LEAK


Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace.

4. CHECK IGNITION TIMING


1. Check the following items. Refer to EC-74, "Basic Inspection" .
Items Specifications
M/T: 20° ± 5° BTDC (in Neutral position)
Ignition timing
A/T: 20° ± 5° BTDC (in P or N position)
M/T: 750 ± 50 rpm (in Neutral position)
Base idle speed
A/T: 750 ± 50 rpm (in P or N position)
Closed throttle position switch idle Feeler gauge thickness and switch condition
position adjustment 0.1 mm (0.004 in): ON
0.3 mm (0.012 in): OFF
M/T: 800 ± 50 rpm (in Neutral position)
Target idle speed
A/T: 800 ± 50 rpm (in P or N position)

OK or NG
OK >> GO TO 5.
NG >> Adjust ignition timing.

EC-308
DTC P0420 THREE WAY CATALYST FUNCTION
[KA24DE]
5. CHECK INJECTORS A
1. Refer to Wiring Diagram for Injectors, EC-546 .
2. Stop engine and then turn ignition switch ON.
3. Check voltage between ECM terminals 102, 104, 109 and 111 EC
and ground with CONSULT-II or tester.
Battery voltage should exist.
OK or NG C
OK >> GO TO 6.
NG >> Perform EC-308, "Diagnostic Procedure" .
D

E
LEC041A

6. CHECK IGNITION SPARK


F
1. Turn ignition switch OFF.
2. Remove ignition wire assembly from rocker cover.
3. Connect a known good spark plug to the ignition wire. G
4. Disconnect all injector harness connector
5. Place end of spark plug against a suitable ground and crank engine.
6. Check for spark. H
OK or NG
OK >> GO TO 8.
NG >> GO TO 7. I

SEF282G
K

7. CHECK IGNITION WIRES


L
1. Inspect wires for cracks, damage, burned terminals and for improper fit.
2. Measure the resistance of wires to their distributor cap terminal.
Move each wire while testing to check for intermittent breaks.
M
Resistance : 13.6 - 18.4 kΩ/m (4.15 - 5.61 kΩ/ft)
[at 25°C (77°F)]
If the resistance exceeds the above specification, inspect igni-
tion wire to distributor cap connection. Clean connection or
replace the ignition wire with a new one.
OK or NG
OK >> Check ignition coil, power transistor and their circuits.
Refer to EC-538, "IGNITION SIGNAL" . SEF174P

NG >> Replace.

EC-309
DTC P0420 THREE WAY CATALYST FUNCTION
[KA24DE]
8. CHECK INJECTOR
1. Turn ignition switch OFF.
2. Remove injector assembly.
Keep fuel hose and all injectors connected to injector gallery.
3. Reconnect all injector harness connectors.
4. Disconnect camshaft position sensor harness connector.
5. Turn ignition switch “ON”.
Make sure fuel does not drip from injector.
OK or NG
OK (Does not drip.)>>GO TO 9.
NG (Drips.)>>Replace the injector(s) from which fuel is dripping.

9. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

Trouble is fixed.>>INSPECTION END.


Trouble is not fixed.>>Replace three way catalyst (manifold).

EC-310
DTC P0441 EVAP CONTROL SYSTEM
[KA24DE]
DTC P0441 EVAP CONTROL SYSTEM PFP:14950
A
System Description UBS00D78

NOTE:
If DTC P0441 is displayed with DTC P0510, perform trouble diagnosis for DTC P0510 first. EC
Refer to EC-413 .

H
PBIB1402E

In this evaporative emission (EVAP) control system, purge flow occurs during non-closed throttle conditions.
Purge volume is related to air intake volume. Under normal purge conditions (non-closed throttle), the EVAP
canister purge volume control solenoid valve is open. Purge flow exposes the EVAP control system pressure I
sensor to intake manifold vacuum.
On Board Diagnosis Logic UBS00D79
J
Under normal conditions (non-closed throttle), sensor output voltage indicates if pressure drop and purge flow
are adequate. If not, a fault is determined.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
K

● EVAP canister purge volume control


solenoid valve stuck closed
L
● EVAP control system pressure sensor
and the circuit
EVAP control system does not operate prop- ● Loose, disconnected or improper con-
EVAP control system erly, EVAP control system has a leak between nection of rubber tube M
P0441
incorrect purge flow intake manifold and EVAP control system pres- ● Blocked rubber tube
sure sensor.
● Cracked EVAP canister
● Closed throttle position switch
● Blocked purge port
● EVAP canister vent control valve

EC-311
DTC P0441 EVAP CONTROL SYSTEM
[KA24DE]
DTC Confirmation Procedure UBS00D7A

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
● For best results perform test at a temperature of 5°C (41°F) or more.
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Start engine and let it idle for at least 60 seconds.
4. Select “PURG FLOW P0441” of “EVAP SYSTEM” in “DTC CONFIRMATION” mode with CONSULT-II.
5. Touch “START”.
If “COMPLETED” is displayed, go to step 7.
6. When the following conditions are met, “TESTING” will be displayed on the CONSULT-II screen. Maintain
the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take at least 30 seconds.)
Shift lever Suitable position
Vehicle speed 32 - 120 km/h (20 - 75 MPH)
ENG SPEED 500 - 3,750 rpm
Engine coolant temperature More than 70°C (158°F)

If “TESTING” is not changed for a long time, retry from step 2.

PBIB0826E

7. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-
313, "Diagnostic Procedure" .
Overall Function Check UBS00D7B

Use this procedure to check the overall monitoring function of the EVAP control system purge flow monitoring.
During this check, a 1st trip DTC might not be confirmed.
WITH GST
1. Lift up drive wheels.
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 5 seconds.
4. Start engine and wait at least 60 seconds.

EC-312
DTC P0441 EVAP CONTROL SYSTEM
[KA24DE]
5. Set voltmeter probes to ECM terminals 62 (EVAP control system
pressure sensor signal) and ground. A
6. Check EVAP control system pressure sensor value at idle speed
and note it.
7. Establish and maintain the following conditions for at least 1 EC
minute.
Air conditioner switch ON
C
Head lamp switch ON
Rear window defogger switch ON
LEC045A
Engine speed Approx. 3,000 rpm D
Shift lever Any position other than N or P

8. Verify that EVAP control system pressure sensor value stays 0.1V less than the value at idle speed (mea-
sured at step 6) for at least 1 second. E
9. If NG, go to EC-313, "Diagnostic Procedure" .
Diagnostic Procedure UBS00D7C
F
1. CHECK EVAP CANISTER
1. Turn ignition switch OFF. G
2. Check EVAP canister for cracks.
OK or NG
OK (With CONSULT-II)>>GO TO 2. H
OK (Without CONSULT-II)>>GO TO 3.
NG >> Replace EVAP canister.

2. CHECK PURGE FLOW I

With CONSULT-II
J
1. Disconnect vacuum hose connected to EVAP canister purge
volume control solenoid valve at EVAP service port and install
vacuum gauge.
2. Start engine and let it idle. K

M
SEF339V

3. Select “PURG VOL CONT/V” in “ACTIVE TEST” mode with


CONSULT-II.
4. Rev engine up to 2,000 rpm.
5. Touch “Qd” and “Qu” on CONSULT-II screen to adjust “PURG
VOL CONT/V” opening.
PURG VOL CONT/V Vacuum
100% Should exist.
0% Should not exist.
OK or NG SEF801Y

OK >> GO TO 8.
NG >> GO TO 4.

EC-313
DTC P0441 EVAP CONTROL SYSTEM
[KA24DE]
3. CHECK PURGE FLOW
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose connected to EVAP canister purge
volume control solenoid valve at EVAP service port and install
vacuum gauge.
4. Start engine and let it idle for at least 60 seconds.
5. Check vacuum gauge indication when revving engine up to
2,000 rpm.
Vacuum should exist.
6. Release the accelerator pedal fully and let idle.
Vacuum should not exist.
OK or NG SEF339V
OK >> GO TO 8.
NG >> GO TO 4.

4. CHECK EVAP PURGE LINE


Check EVAP purge line for improper connection or disconnection.
Refer to EC-571, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 5.
NG >> Repair it.

5. CHECK EVAP PURGE HOSE AND PURGE PORT


1. Disconnect purge hoses connected to EVAP service port A and
EVAP canister purge volume control solenoid valve B .
2. Blow air into each hose and EVAP purge port C .

SEF367U

3. Check that air flows freely.


OK or NG
OK (With CONSULT-II)>>GO TO 6.
OK (Without CONSULT-II)>>GO TO 7.
NG >> Repair or clean hoses and/or purge port.

SEF368U

EC-314
DTC P0441 EVAP CONTROL SYSTEM
[KA24DE]
6. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
A
With CONSULT-II
1. Start engine.
EC
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
C
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
D

E
SEF801Y

7. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE F


With CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions. G

Condition
Air passage continuity between A and B
(PURG VOL CONT/V valve)
H
100% Yes
0% No

PBIB0149E
J
Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions. K

Condition Air passage continuity between A and B


12V direct current supply between ter- L
Yes
minals 1 and 2
No supply No

OK or NG M
OK >> GO TO 8.
NG >> Replace EVAP canister purge volume control solenoid PBIB0150E
valve.

8. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR HOSE


1. Turn ignition switch OFF.
2. Check disconnection or improper connection of hose connected to EVAP control system pressure sensor.
OK or NG
OK >> GO TO 9.
NG >> Repair it.

EC-315
DTC P0441 EVAP CONTROL SYSTEM
[KA24DE]
9. CHECK CONNECTOR
1. Disconnect EVAP control system pressure sensor harness con-
nector.
2. Check connectors for water.
Water should not exist.
OK or NG
OK >> GO TO 10.
NG >> Replace EVAP control system pressure sensor.

SEF341V

10. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR AND CIRCUIT


Refer to DTC Confirmation Procedure for DTC P0452, EC-345 and DTC P0453, EC-352 .
OK or NG
OK (With CONSULT-II)>>GO TO 11.
OK (Without CONSULT-II)>>GO TO 12.
NG >> Replace EVAP control system pressure sensor.

11. CHECK EVAP CANISTER VENT CONTROL VALVE-I


1. Remove EVAP canister vent control valve from EVAP canister.
2. Check portion B of EVAP canister vent control valve for being
rusted.
OK or NG
OK >> GO TO 12.
NG >> Replace EVAP canister vent control valve.

BBIA0308E

EC-316
DTC P0441 EVAP CONTROL SYSTEM
[KA24DE]
12. CHECK EVAP CANISTER VENT CONTROL VALVE-II A
With CONSULT-II
1. Reconnect harness connectors disconnected.
EC
2. Turn ignition switch ON.
3. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
4. Check air passage continuity and operation delay time. C

F
SEF803Y

Without CONSULT-II
Check air passage continuity and operation delay time under the fol- G
lowing condition.
Air passage continuity between
Condition
A and B
H

12V direct current supply between


No
terminals 1 and 2
I
OFF Yes

Operation takes less than 1 second.


OK or NG BBIA0309E
J
OK >> GO TO 14.
NG >> GO TO 13.
K
13. CHECK EVAP CANISTER VENT CONTROL VALVE-III
1. Clean the air passage (Portion A to B ) of EVAP canister vent control valve using an air blower.
L
2. Perform Test No. 12 again.
OK or NG
OK (With Consult-II)>>GO TO 14. M
OK (Without Consult-II)>>GO TO 15.
NG >> Replace EVAP canister vent control valve.

EC-317
DTC P0441 EVAP CONTROL SYSTEM
[KA24DE]
14. CHECK THROTTLE POSITION SWITCH
With CONSULT-II
1. Install all removed parts.
2. Start engine and warm it up to normal operation temperature.
3. Turn ignition switch OFF.
4. Turn ignition switch ON.
5. Select “DATA MONITOR” mode with CONSULT-II.
6. Check indication of “CLSD THL/P SW” under the following conditions.
Measurement must be made with throttle position switch installed in vehicle.
Throttle valve conditions CLSD THL/P SW
Completely closed ON
Partially open or completely open OFF
OK or NG
OK >> GO TO 17.
NG >> GO TO 16.

15. CHECK THROTTLE POSITION SWITCH


1. Install all removed parts.
2. Start engine and warm it up to normal operation temperature.
3. Turn ignition switch OFF.
4. Disconnect closed throttle position switch harness connector.
5. Check continuity between closed throttle position switch terminals 5 and 6 under the following conditions.
Resistance measurement must be made with throttle position switch installed in vehicle.

LEC094A

OK or NG
OK >> GO TO 17.
NG >> GO TO 16.

EC-318
DTC P0441 EVAP CONTROL SYSTEM
[KA24DE]
16. ADJUST THROTTLE POSITION SWITCH A
Check the following items. Refer to EC-74, "Basic Inspection" .
Items Specifications
EC
M/T: 20° ± 5° BTDC (in Neutral position)
Ignition timing
A/T: 20° ± 5° BTDC (in P or N position
M/T: 750 ± 50 rpm (in Neutral position) C
Base idle speed
A/T: 750 ± 50 rpm (in P or N position)
Feeler gauge thickness and switch condition
Closed throttle position switch idle
0.1 mm (0.004 in): ON
position adjustment D
0.3 mm (0.012 in): OFF
M/T: 800 ± 50 rpm (in Neutral position)
Target idle speed
A/T: 800 ± 50 rpm (in P or N position)
E
Is it possible to adjust closed throttle position switch?
Yes or No
Yes >> GO TO 17. F
No >> Replace throttle position switch.

17. CHECK EVAP PURGE LINE G


Inspect EVAP purge line (pipe and rubber tube). Check for evidence of leaks.
Refer to EC-571, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG H
OK >> GO TO 18.
NG >> Replace it.
I
18. CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
J

>> GO TO 19.

19. CHECK INTERMITTENT INCIDENT K

Refer to EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .


L
>> INSPECTION END

EC-319
DTC P0442 EVAP CONTROL SYSTEM
[KA24DE]
DTC P0442 EVAP CONTROL SYSTEM PFP:14950

On Board Diagnosis Logic UBS00D7D

NOTE:
If DTC P0442 is displayed with DTC P1448, first perform trouble diagnosis for DTC P1448.
Refer to EC-487 .
This diagnosis detects leaks in the EVAP purge line using engine intake manifold vacuum.
If pressure does not increase, the ECM will check for leaks in the line between the fuel tank and EVAP canister
purge volume control solenoid valve under the following “Vacuum test” conditions.
The vacuum cut valve bypass valve is opened to clear the line between the fuel tank and the EVAP canister
purge volume control solenoid valve. The EVAP canister vent control valve will then be closed to shut the
EVAP purge line off. The EVAP canister purge volume control solenoid valve is opened to depressurize the
EVAP purge line using intake manifold vacuum. After this occurs, the EVAP canister purge volume control
solenoid valve will be closed.

PBIB1402E

EC-320
DTC P0442 EVAP CONTROL SYSTEM
[KA24DE]

DTC No. Trouble diagnosis name DTC detecting condition Possible cause A
● Incorrect fuel tank vacuum relief valve
● Incorrect fuel filler cap used
● Fuel filler cap remains open or fails to close. EC
● Foreign matter caught in fuel filler cap.
● Leak is in line between intake manifold and EVAP
canister purge volume control solenoid valve. C
● Foreign matter caught in EVAP canister vent control
valve.
● EVAP canister or fuel tank leaks
D
● EVAP purge line (pipe and rubber tube) leaks
● EVAP purge line rubber tube bent
● Blocked or bent rubber tube to EVAP control system
EVAP control system EVAP control system has a leak, E
pressure sensor
P0442 small leak detected EVAP control system does not
● Loose or disconnected rubber tube
(negative pressure) operate properly.
● EVAP canister vent control valve and the circuit
F
● EVAP canister purge volume control solenoid valve
and the circuit
● Fuel tank temperature sensor
● O-ring of EVAP canister vent control valve is miss- G
ing or damaged
● Water separator
● EVAP canister is saturated with water H
● EVAP control system pressure sensor
● Fuel level sensor and the circuit
● Refueling control valve I
● ORVR system leaks

CAUTION: J
● Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.
● If the fuel filler cap is not tightened properly, the MIL may come on.
K
● Use only a genuine NISSAN rubber tube as a replacement.
DTC Confirmation Procedure UBS00D7E

L
NOTE:
● If DTC P0442 is displayed with P1448, perform trouble diagnosis for DTC P1448 first. Refer to EC-
487 .
● Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve M
properly.
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 5 seconds before conducting the next test.
WITH CONSULT-II
TESTING CONDITION:
● Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 and 3/4 full, and vehicle is
placed on flat level surface.

EC-321
DTC P0442 EVAP CONTROL SYSTEM
[KA24DE]
● Always perform test at a temperature of 0 to 30°C (32 to
86°F).
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
4. Check that the following conditions are met.
COOLAN TEMP/S 0 - 70°C (32 - 158°F)
INT/A TEMP SE 0 - 60°C (32 - 140°F) SEF475Y

5. Select “EVAP SML LEAK P0442/P1442” of “EVAP SYSTEM” in


“DTC WORK SUPPORT” mode with CONSULT-II. Follow the instruction displayed.

PBIB0829E

NOTE:
● If the engine cannot be maintained within the range on CONSULT-II screen, go to EC-74, "Basic
Inspection" .
6. Make sure that “OK” is displayed.
If “NG” is displayed, refer to EC-323, "Diagnostic Procedure" .

LEC048A

WITH GST
1. Start engine.
2. Drive vehicle according to EC-58, "Driving Pattern" .
NOTE:
Be sure to read the explanation of EC-58, "Driving Pattern" before driving vehicle.
3. Stop vehicle.
4. Select “MODE 1” with GST.
– If SRT of EVAP system is not set yet, go to the following step.
– If SRT of EVAP system is set, the result will be OK.
5. Turn ignition switch OFF and wait at least 5 seconds.
6. Start engine.
It is not necessary to cool engine down before driving.
7. Drive vehicle again according to the EC-58, "Driving Pattern" .
8. Stop vehicle.
9. Select “MODE 3” with GST.
– If P0441 is displayed on the screen, go to EC-323, "Diagnostic Procedure" .

EC-322
DTC P0442 EVAP CONTROL SYSTEM
[KA24DE]
– If P0442 is displayed on the screen, go to EC-323, "Diagnostic Procedure" .
– If P0441 and P0442 are not displayed on the screen, go to the following step. A
10. Select “MODE 1” with GST.
– If SRT of EVAP system is set, the result will be OK.
EC
– If SRT of EVAP system is not set, go to step 5.
Diagnostic Procedure UBS00D7F

1. CHECK FUEL FILLER CAP DESIGN C

1. Turn ignition switch OFF.


2. Check for genuine NISSAN fuel filler cap design. D
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap. E

SEF915U G

2. CHECK FUEL FILLER CAP INSTALLATION


Check that the cap is tightened properly rotating the cap clockwise. H
OK or NG
OK >> GO TO 3.
NG >> ● Open fuel filler cap, then clean cap and fuel filler neck threads using air blower. I
● Retighten until ratcheting sound is heard.

3. CHECK FUEL FILLER CAP FUNCTION J

Check for air releasing sound while opening the fuel filler cap.
OK or NG K
OK >> GO TO 5.
NG >> GO TO 4.
L

EC-323
DTC P0442 EVAP CONTROL SYSTEM
[KA24DE]
4. CHECK FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)
1. Wipe clean valve housing.

SEF445Y

2. Check valve opening pressure and vacuum.


Pressure : 16.0 - 20.0 kPa
(0.163 - 0.204 kg/cm2 , 2.32 - 2.90 psi)
Vacuum : −6.0 to −3.5 kPa
(−0.061 to −0.036 kg/cm2 , −0.87 to −0.51 psi)
CAUTION:
Use only a genuine NISSAN fuel filler cap as a replacement.
If an incorrect fuel filler cap is used, the MIL may come on.
OK or NG SEF943S

OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.

5. INSTALL PRESSURE PUMP


1. Install the EVAP service port adapter and the pressure pump
securely to EVAP service port.

SEF339V

NOTE:
●Improper installation of service port may cause leaking.

With CONSULT-II>>GO TO 6.
Without CONSULT-II>>GO TO 7.

SEF462UE

EC-324
DTC P0442 EVAP CONTROL SYSTEM
[KA24DE]
6. CHECK FOR EVAP LEAK A
With CONSULT-II
1. Turn ignition switch ON.
EC
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode
with CONSULT-II.
C

E
PEF658U

3. Touch “START” and apply pressure into the EVAP line until the
pressure indicator reaches the middle of bar graph. F
NOTE:
● Never use compressed air or a high pressure pump.
G
● Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres-
sure in the system.

PEF917U
I
4. Using EVAP leak detector, locate the leak portion. For the leak
detector, refer to instruction manual for more details.
Refer to EC-571, "EVAPORATIVE EMISSION LINE DRAWING" J
.
OK or NG
OK >> GO TO 8. K
NG >> Repair or replace.

L
SEF200U

EC-325
DTC P0442 EVAP CONTROL SYSTEM
[KA24DE]
7. CHECK FOR EVAP LEAK
Without CONSULT-II
1. Turn ignition switch OFF.
2. Apply 12 volts DC to EVAP canister vent control valve. The
valve will close. (Continue to apply 12 volts until the end of test.)
3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve
will open. (Continue to apply 12 volts until the end of test.)
Shown in the above figure.
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7
kPa (10 to 20 mmHg, 0.39 to 0.79 inHg).
NOTE:
● Never use compressed air or a high pressure pump.

Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres-


● SEF503V
sure in the system.
5. Using EVAP leak detector, locate the leak. For the leak detector,
refer to instruction manual for more details. Refer to EC-571,
"EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.

SEF200U

8. CHECK WATER SEPARATOR


1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Check that A and C are not clogged by blowing air into B with
A , and then C plugged.
5. In case of NG in items 2 - 4, replace the parts.
● Do not disassemble water separator.
OK or NG
OK >> GO TO 9.
NG >> Replace water separator. PBIB1032E

9. CHECK EVAP CANISTER VENT CONTROL VALVE, O-RING AND CIRCUIT


Refer to EC-488, "DTC Confirmation Procedure" .
OK or NG
OK >> GO TO 10.
NG >> Repair or replace EVAP canister vent control valve and O-ring or harness/connectors.

EC-326
DTC P0442 EVAP CONTROL SYSTEM
[KA24DE]
10. CHECK IF EVAP CANISTER IS SATURATED WITH WATER A
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Check if water will drain from the EVAP canister.
Yes or No EC
Yes >> GO TO 11.
No (With CONSULT-II)>>GO TO 13.
No (Without CONSULT-II)>>GO TO 14. C

SEF596U
E
11. CHECK EVAP CANISTER
Weigh the EVAP canister with EVAP canister vent control valve attached.
F
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK (With CONSULT-II)>>GO TO 13. G
OK (Without CONSULT-II)>>GO TO 14.
NG >> GO TO 12.

12. DETECT MALFUNCTIONING PART H

Check the following.


1. Visually check the EVAP canister for damage. I
2. Check hose connection between EVAP canister and water separator for clogging and poor connection.

>> Repair hose or replace EVAP canister. J

13. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


K
With CONSULT-II
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine. L
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-II screen to increase “PURG VOL
CONT/V” opening to 100%. M
5. Check vacuum hose for vacuum when engine up to 2,000 rpm.
Vacuum should exist.
OK or NG
OK >> GO TO 17.
NG >> GO TO 15.
PBIB0147E

EC-327
DTC P0442 EVAP CONTROL SYSTEM
[KA24DE]
14. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 60 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
OK or NG
OK >> GO TO 17.
NG >> GO TO 15.

15. CHECK VACUUM HOSE


Check vacuum hoses for clogging or disconnection. Refer to EC-30, "Vacuum Hose Drawing" .
OK or NG
OK (With CONSULT-II)>>GO TO 16.
OK (Without CONSULT-II)>>GO TO 17.
NG >> Repair or reconnect the hose.

16. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


With CONSULT-II
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
OK or NG
OK >> GO TO 18.
NG >> GO TO 17.

SEF801Y

EC-328
DTC P0442 EVAP CONTROL SYSTEM
[KA24DE]
17. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE A
With CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions. EC

Condition
Air passage continuity between A and B
(PURG VOL CONT/V valve)
C
100% Yes
0% No
D

PBIB0149E
E

Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions. F

Condition Air passage continuity between A and B


12V direct current supply between ter- G
Yes
minals 1 and 2
No supply No
OK or NG H
OK >> GO TO 18.
NG >> Replace EVAP canister purge volume control solenoid PBIB0150E
valve. I

18. CHECK FUEL TANK TEMPERATURE SENSOR


Check resistance by heating with hot water or heat gun as shown in J
the figure.

M
SEF334VA

Temperature °C (°F) Resistance kΩ


20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90
OK or NG
OK >> GO TO 19.
NG >> Replace fuel tank temperature sensor.

SEF852Z

EC-329
DTC P0442 EVAP CONTROL SYSTEM
[KA24DE]
19. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
1. Remove EVAP control system pressure sensor with its harness
connector connected.
2. Remove hose from EVAP control system pressure sensor.
3. Use pump to apply vacuum and pressure to EVAP control sys-
tem pressure sensor as shown in figure.
CAUTION:
● Always calibrate the vacuum pump gauge when using it.

● Do not apply below −93.3 kPa (−700 mmHg, −27.56 inHg)


or over 101.3 kPa (760 mmHg, 29.56 inHg) of pressure.
SEF341V

4. Check output voltage between ECM terminal 62 and ground.


Applied vacuum kPa (mmHg, inHg) Voltage [V]
Not applied 1.8 - 4.8
-26.7 (-200, -7.87) 2.1 to 2.5V lower than above value

CAUTION:
Discard any EVAP control system pressure sensor which
has been dropped from a height of more than 0.5 m (19.7 in)
onto a hard surface such as a concrete floor; use a new
one. SEF198V

OK or NG
OK >> GO TO 20.
NG >> Replace EVAP control system pressure sensor.

20. CHECK EVAP PURGE LINE


Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to EC-571, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 21.
NG >> Repair or reconnect the hose.

21. CLEAN EVAP PURGE LINE

Clean EVAP purge line (pipe and rubber tube) using air blower.

>> GO TO 22.

22. CHECK REFUELING EVAP VAPOR LINE


Check refueling EVAP vapor line between EVAP canister and fuel tank for clogging, kink, looseness and
improper connection. For location, refer to EC-576, "ON BOARD REFUELING VAPOR RECOVERY (ORVR)"
.
OK or NG
OK >> GO TO 23.
NG >> Repair or replace hoses and tubes.

EC-330
DTC P0442 EVAP CONTROL SYSTEM
[KA24DE]
23. CHECK SIGNAL LINE AND RECIRCULATION LINE A
Check signal line and recirculation line between filler neck tube and fuel tank for clogging, kink, cracks, loose-
ness and improper connection.
OK or NG EC
OK >> GO TO 24.
NG >> Repair or replace hoses, tubes or filler neck tube.
C
24. CHECK REFUELING CONTROL VALVE

1. Remove fuel filler cap.


D
2. Check air continuity between hose ends A and B.
Blow air into the hose end B. Air should flow freely into the fuel tank.
3. Blow air into hose end A and check there is no leakage.
E
4. Apply pressure to both hose ends A and B [20 kPa (150 mmHg, 5.91 inHg)] using a pressure pump and a
suitable 3–way connector. Check that there is no leakage.

K
SEF707Z

OK or NG
L
OK >> GO TO 25.
NG >> Replace refueling control valve with fuel tank.

25. CHECK FUEL LEVEL SENSOR M

1. Remove fuel level sensor assembly. Refer to FL-6, "FUEL LEVEL SENSOR UNIT AND FUEL PUMP
ASSEMBLY" .
2. Refer to DI-18, "FUEL LEVEL SENSOR UNIT CHECK" .
OK or NG
OK >> GO TO 26.
NG >> Replace fuel level sensor.

26. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.DI-18, "FUEL LEVEL SENSOR UNIT CHECK"

EC-331
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[KA24DE]
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE PFP:14920

Description UBS00D7G

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator
Camshaft position sensor Engine speed
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Throttle position sensor Throttle position EVAP canister EVAP canister purge volume
purge flow control control solenoid valve
Throttle position switch Closed throttle position
Density of oxygen in exhaust gas
Heated oxygen sensor 1
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
Vehicle speed sensor Vehicle speed

This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.

SEF337U

CONSULT-II Reference Value in Data Monitor Mode UBS00D7H

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle (Vehicle stopped) 0%
● Air conditioner switch OFF
PURG VOL C/V ● Shift lever: P or N (A/T), Neutral
2,000 rpm —
(M/T)
● No-load

EC-332
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[KA24DE]
On Board Diagnosis Logic UBS00D7I

A
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
EVAP canister purge volume (The sensor circuit is open or shorted.)
An excessively low voltage signal is sent EC
P0444 control solenoid valve circuit
to ECM through the valve ● EVAP canister purge volume control
open
solenoid valve
● Harness or connectors
EVAP canister purge volume (The sensor circuit is shorted.)
C
An excessively high voltage signal is sent
P0445 control solenoid valve circuit
to ECM through the valve ● EVAP canister purge volume control
shorted
solenoid valve
D
DTC Confirmation Procedure UBS00D7J

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at E
least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm battery voltage is more than 11V at idle.
F
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II. G
3. Start engine and let it idle for at least 13 seconds.
4. If 1st trip DTC is detected, go to EC-336, "Diagnostic Procedure"
. H
WITH GST
Follow the procedure “WITH CONSULT-II” above.
I

SEF058Y J

EC-333
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[KA24DE]
Wiring Diagram UBS00D7K

BBWA1061E

EC-334
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER- EC
WIRE
MINA ITEM CONDITION DATA (DC Voltage)
COLOR
L NO.
[Engine is running] C
[Ignition switch: OFF]
0 - 1V
● For a few seconds after turning ignition switch
ECM relay OFF
4 LG/R
(Self-shut-off) D
[Ignition switch: OFF]
BATTERY VOLTAGE
● More than a few seconds after turning ignition (11 - 14V)
switch OFF
E
BATTERY VOLTAGE
(11 - 14V)

F
[Engine is running]
● Idle speed

G
EVAP canister purge SEF109V
5 R/Y volume control sole-
noid valve BATTERY VOLTAGE H
(11 - 14V)

[Engine is running]
I
● Engine speed is 2,000 rpm
(More than 200 seconds after starting engine)

J
SEF110V

67 B/P Power supply for BATTERY VOLTAGE


[Ignition switch: ON]
72 B/P ECM (11 - 14V) K
[Engine is running] BATTERY VOLTAGE
117 B/P Current return
● Idle speed (11 - 14V)
L
:Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-335
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[KA24DE]
Diagnostic Procedure UBS00D7L

1. CHECK POWER SUPPLY


1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve
harness connector.
3. Turn ignition switch ON.

SEF339V

4. Check voltage between EVAP canister purge volume control


solenoid valve terminal 2 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

SEF192V

2. DETECT MALFUNCTIONING PART


Check the following.
● Harness for open or short between EVAP canister purge volume control solenoid valve and ECM relay
● Harness for open or short between EVAP canister purge volume control solenoid valve and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK OUTPUT SIGNAL CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 5 and EVAP canister purge volume control solenoid
valve terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
4. Also, check harness for short to ground and short to power.
OK or NG
OK (With CONSULT-II)>>GO TO 5.
OK (Without CONSULT-II)>>GO TO 6.
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART


Check the harness for open or short between EVAP canister purge volume control solenoid valve and ECM.

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-336
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[KA24DE]
5. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE A
With CONSULT-II
1. Start engine.
EC
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
C
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
D

E
SEF801Y

6. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE F


With CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions. G

Condition
Air passage continuity between A and B
(PURG VOL CONT/V valve)
H
100% Yes
0% No

PBIB0149E
J
Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions. K

Condition Air passage continuity between A and B


12V direct current supply between ter- L
Yes
minals 1 and 2
No supply No

OK or NG M
OK >> GO TO 7.
NG >> Replace EVAP canister purge volume control solenoid PBIB0150E
valve.

7. CHECK INTERMITTENT INCIDENT


Refer to EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-337
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
[KA24DE]
DTC P0447 EVAP CANISTER VENT CONTROL VALVE PFP:14935

Component Description UBS00D7M

The EVAP canister vent control valve is located on the EVAP canis-
ter and is used to seal the canister vent.
This solenoid (the EVAP canister vent control valve) responds to sig-
nals from the ECM.
When the ECM sends an ON signal, the coil in the solenoid valve is
energized.
A plunger will then move to seal the canister vent. The ability to seal
the vent is necessary for the on board diagnosis of other evaporative
emission control system components.
This solenoid valve is used only for diagnosis, and usually remains
opened.
SEF381Z
When the vent is closed, under normal purge conditions, the evapo-
rative emission control system is depressurized and allows “EVAP Control System (Small Leak)” diagnosis.
CONSULT-II Reference Value in Data Monitor Mode UBS00D7N

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
VENT CONT/V ● Ignition switch: ON OFF

On Board Diagnosis Logic UBS00D7O

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
EVAP canister vent con- An improper voltage signal is sent to ECM (The valve circuit is open or shorted.)
P0447
trol valve circuit open through EVAP canister vent control valve.
● EVAP canister vent control valve

DTC Confirmation Procedure UBS00D7P

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-340, "Diagnostic Procedure"
.
WITH GST
Follow the procedure “WITH CONSULT-II” above.

SEF058Y

EC-338
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
[KA24DE]
Wiring Diagram UBS00D7Q

EC

BBWA1062E

EC-339
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
EVAP canister vent control BATTERY VOLTAGE
108 R/G [Ignition switch: ON]
valve (11 - 14V)

Diagnostic Procedure UBS00D7R

1. INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes >> GO TO 2.
No >> GO TO 3.

2. CHECK CIRCUIT
1. Turn ignition switch ON.
2. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
3. Make sure that ratcheting sound is heard from the vent control
valve.
OK or NG
OK >> GO TO 7.
NG >> GO TO 3.

SEF802Y

EC-340
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
[KA24DE]
3. CHECK POWER SUPPLY A
1. Turn ignition switch OFF.
2. Disconnect EVAP canister vent control valve harness connector.
3. Turn ignition switch ON. EC

SEF143S
E
4. Check voltage between EVAP canister vent control valve termi-
nal 1 and ground with CONSULT-II or tester.
F
Voltage : Battery voltage
OK or NG
OK >> GO TO 5. G
NG >> GO TO 4.

H
SEF240W

4. DETECT MALFUNCTIONING PART I

Check the following.


● Harness connectors E43, M65 J
● Harness connectors M67, C1
● Fuse block (J/B) connector E49
● 10A fuse K
● Harness for open or short between EVAP canister vent control valve and fuse

L
>> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK OUTPUT SIGNAL CIRCUIT


M
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 108 and EVAP canister vent control valve terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

EC-341
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
[KA24DE]
6. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors C1, M67
● Harness connectors M81, F36
● Harness for open or short between EVAP canister vent control valve and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK EVAP CANISTER VENT CONTROL VALVE-I


1. Remove EVAP canister vent control valve from EVAP canister.
2. Check portion B of EVAP canister vent control valve for being
rusted.
OK or NG
OK >> GO TO 8.
NG >> Replace EVAP canister vent control valve.

BBIA0308E

8. CHECK EVAP CANISTER VENT CONTROL VALVE-II


With CONSULT-II
1. Reconnect harness connectors disconnected.
2. Turn ignition switch ON.
3. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
4. Check air passage continuity and operation delay time.

SEF803Y

Without CONSULT-II
Check air passage continuity and operation delay time under the fol-
lowing condition.
Air passage continuity between
Condition
A and B
12V direct current supply between
No
terminals 1 and 2
OFF Yes

Operation takes less than 1 second.


OK or NG BBIA0309E

OK >> GO TO 10.
NG >> GO TO 9.

EC-342
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
[KA24DE]
9. CHECK EVAP CANISTER VENT CONTROL VALVE-III A
1. Clean the air passage (Portion A to B ) of EVAP canister vent control valve using an air blower.
2. Perform Test No. 8 again.
OK or NG EC
OK >> GO TO 10.
NG >> Replace EVAP canister vent control valve.
C
10. CHECK INTERMITTENT INCIDENT
Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
D

>> INSPECTION END


E

EC-343
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
[KA24DE]
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR PFP:25085

Component Description UBS00D7S

The EVAP control system pressure sensor detects pressure in the


purge line. The sensor output voltage to the ECM increases as pres-
sure increases. The EVAP control system pressure sensor is not
used to control the engine system. It is used only for on board diag-
nosis.

SEF340V

PBIB1207E

CONSULT-II Reference Value in Data Monitor Mode UBS00D7T

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
EVAP SYS PRES ● Ignition switch: ON 1.8 - 4.8V

On Board Diagnosis Logic UBS00D7U

DTC No. Trouble diagnosis name DTC detecting condition Possible cause

EVAP control system ● Harness or connectors


An excessively low voltage from the sensor is (The sensor circuit is open or shorted.)
P0452 pressure sensor low
sent to ECM.
input ● EVAP control system pressure sensor

EC-344
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
[KA24DE]
DTC Confirmation Procedure UBS00D7V

A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION: EC
● Always perform test at a temperature above 5°C (41°F).
● Before performing the following procedure, confirm battery voltage is more than 11V at idle.
C
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds. D
3. Turn ignition switch ON.
4. Select “DATA MONITOR” mode with CONSULT-II.
5. Make sure that “FUEL T/TMP SE” is more than 0°C (32°F). E
6. Start engine and wait at least 20 seconds.
7. If 1st trip DTC is detected, go to EC-347, "Diagnostic Procedure"
. F

SEF194Y

H
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Check that voltage between ECM terminal 60 (Fuel tank temper- I
ature sensor signal) and ground is less than 4.2V.
3. Turn ignition switch OFF and wait at least 5 seconds.
J
4. Start engine and wait at least 20 seconds.
5. Select “MODE 7” with GST.
6. If 1st trip DTC is detected, go to EC-347, "Diagnostic Procedure" K
.

L
SEF196V

EC-345
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
[KA24DE]
Wiring Diagram UBS00D7W

BBWA1063E

EC-346
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER- WIRE EC
MINAL COLO ITEM CONDITION DATA (DC Voltage)
NO. R
42 BR Sensor power supply [Ignition switch: ON] Approximately 5V C
[Engine is running]
43 B/W Sensor ground ● Warm-up condition Approximately 0V
● Idle speed D
EVAP control system pres-
62 Y [Ignition switch: ON] 1.8 - 4.8V
sure sensor
E
Diagnostic Procedure UBS00D7X

1. CHECK RUBBER TUBE CONNECTED TO THE SENSOR


F
Check rubber tube connected to the sensor for clogging, vent, kink, disconnection or improper connection.
OK or NG
OK >> GO TO 2. G
NG >> Reconnect, repair or replace.

2. CHECK GROUND CONNECTIONS


H
1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-127, "Ground Inspection" . I
OK or NG
OK >> GO TO 3.
NG >> Repair or replace ground connections. J

BBIA0431E

L
3. CHECK HARNESS CONNECTOR
1. Disconnect EVAP control system pressure sensor harness con-
nector. M
2. Check sensor harness connector for water.
Water should not exist.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness connector.

SEF341V

EC-347
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
[KA24DE]
4. CHECK POWER SUPPLY
1. Turn ignition switch ON.
2. Check voltage between EVAP control system pressure sensor
terminal 3 and ground with CONSULT-II or tester.
Voltage : Approximately 5V
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

SEF410Q

5. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors C1, M67
● Harness connectors M59, F27
● Harness for open or short between EVAP control system pressure sensor and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK GROUND CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between EVAP control system pressure sensor terminal 1 and ECM terminal
43.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors C1, M67
● Harness connectors M81, F36
● Harness for open or short between EVAP control system pressure sensor and ECM

>> Repair open circuit or shirt to ground or short to power in harness or connectors.

EC-348
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
[KA24DE]
8. CHECK INPUT SIGNAL CIRCUIT A
1. Check harness continuity between ECM terminal 62 and EVAP control system pressure sensor terminal
2.
Refer to Wiring Diagram. EC
Continuity should exist.
2. Also check harness for short to ground and short to power.
C
OK or NG
OK >> GO TO 10.
NG >> GO TO 9. D
9. DETECT MALFUNCTIONING PART
Check the following. E
● Harness connectors C1, M67
● Harness connectors M59, F27
● Harness for open or short between EVAP control system pressure sensor and ECM F

>> Repair open circuit or short to ground or short to power in harness or connectors.
G
10. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR HOSE
Check disconnection or improper connection of hose connected to EVAP control system pressure sensor. H
OK or NG
OK >> GO TO 11.
NG >> Repair it. I

11. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR


1. Remove EVAP control system pressure sensor with its harness J
connector connected.
2. Remove hose from EVAP control system pressure sensor.
3. Use pump to apply vacuum and pressure to EVAP control sys- K
tem pressure sensor as shown in figure.
CAUTION:
● Always calibrate the vacuum pump gauge when using it. L
● Do not apply below −93.3 kPa (−700 mmHg, −27.56 inHg)
or over 101.3 kPa (760 mmHg, 29.56 inHg) of pressure.
M
SEF341V

4. Check output voltage between ECM terminal 62 and ground.


Applied vacuum kPa (mmHg, inHg) Voltage [V]
Not applied 1.8 - 4.8
-26.7 (-200, -7.87) 2.1 to 2.5V lower than above value

CAUTION:
Discard any EVAP control system pressure sensor which
has been dropped from a height of more than 0.5 m (19.7 in)
onto a hard surface such as a concrete floor; use a new
one. SEF198V

OK or NG
OK >> GO TO 12.
NG >> Replace EVAP control system pressure sensor.

EC-349
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
[KA24DE]
12. CHECK INTERMITTENT INCIDENT
Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-350
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
[KA24DE]
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR PFP:25085
A
Component Description UBS00D7Y

The EVAP control system pressure sensor detects pressure in the


purge line. The sensor output voltage to the ECM increases as pres- EC
sure increases. The EVAP control system pressure sensor is not
used to control the engine system. It is used only for on board diag-
nosis.
C

SEF340V

H
PBIB1207E

CONSULT-II Reference Value in Data Monitor Mode UBS00D7Z I


Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION J
EVAP SYS PRES ● Ignition switch: ON 1.8 - 4.8V

On Board Diagnosis Logic UBS00D80


K
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The sensor circuit is open or shorted.) L
● EVAP control system pressure sensor
● Rubber hose to EVAP control system pressure is
EVAP control system clogged, vent, kinked, disconnected or improper M
An excessively high voltage from
P0453 pressure sensor high connection.
the sensor is sent to ECM.
input
● EVAP canister vent control valve
● EVAP canister purge volume control solenoid valve
● EVAP canister
● Water separator

EC-351
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
[KA24DE]
DTC Confirmation Procedure UBS00D81

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
● Always perform test at a temperature above 5°C (41°F).
● Before performing the following procedure, confirm battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Turn ignition switch ON.
4. Select “DATA MONITOR” mode with CONSULT-II.
5. Make sure that “FUEL T/TMP SE” is more than 0°C (32°F).
6. Wait at least 10 seconds.
7. If 1st trip DTC is detected, go to EC-354, "Diagnostic Procedure"
.

SEF194Y

WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Check that voltage between ECM terminal 60 (Fuel tank temper-
ature sensor signal) and ground is less than 4.8V.
3. Turn ignition switch OFF and wait at least 5 seconds.
4. Wait at least 10 seconds.
5. Select “MODE 7” with GST.
6. If 1st trip DTC is detected, go to EC-354, "Diagnostic Procedure"
.

SEF196V

EC-352
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
[KA24DE]
Wiring Diagram UBS00D82

EC

BBWA1063E

EC-353
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
42 BR Sensor power supply [Ignition switch: ON] Approximately 5V
[Engine is running]
43 B/W Sensor ground ● Warm-up condition Approximately 0V
● Idle speed
EVAP control system pres-
62 Y [Ignition switch: ON] 1.8 - 4.8V
sure sensor

Diagnostic Procedure UBS00D83

1. CHECK RUBBER TUBE CONNECTED TO THE SENSOR


Check rubber tube connected to the sensor for clogging, vent, kink, disconnection or improper connection.
OK or NG
OK >> GO TO 2.
NG >> Reconnect, repair or replace.

2. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-127, "Ground Inspection" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace ground connections.

BBIA0431E

3. CHECK HARNESS CONNECTOR


1. Disconnect EVAP control system pressure sensor harness con-
nector.
2. Check sensor harness connector for water.
Water should not exist.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness connector.

SEF341V

EC-354
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
[KA24DE]
4. CHECK POWER SUPPLY A
1. Turn ignition switch ON.
2. Check voltage between EVAP control system pressure sensor
terminal 3 and ground with CONSULT-II or tester. EC

Voltage : Approximately 5V
OK or NG C
OK >> GO TO 6.
NG >> GO TO 5.
D

SEF410Q
E
5. DETECT MALFUNCTIONING PART
Check the following.
F
● Harness connectors C1, M67
● Harness connectors M59, F27
● Harness for open or short between EVAP control system pressure sensor and ECM G

>> Repair open circuit or short to ground or short to power in harness or connectors.
H
6. CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
I
2. Disconnect ECM harness connector.
3. Check harness continuity between EVAP control system pressure sensor terminal 1 and ECM terminal
43.
Refer to Wiring Diagram. J

Continuity should exist.


4. Also check harness for short to ground and short to power. K
OK or NG
OK >> GO TO 8.
NG >> GO TO 7. L

7. DETECT MALFUNCTIONING PART


M
Check the following.
● Harness connectors C1, M67
● Harness connectors M81, F36
● Harness for open or short between EVAP control system pressure sensor and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-355
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
[KA24DE]
8. CHECK INPUT SIGNAL CIRCUIT
1. Check harness continuity between ECM terminal 62 and EVAP control system pressure sensor terminal
2.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK (With CONSULT-II)>>GO TO 10.
OK (Without CONSULT-II)>>GO TO 11.
NG >> GO TO 9.

9. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors C1, M67
● Harness connectors M59, F27
● Harness for open or short between EVAP control system pressure sensor and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

10. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


With CONSULT-II
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.

SEF801Y

EC-356
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
[KA24DE]
11. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE A
With CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions. EC

Condition
Air passage continuity between A and B
(PURG VOL CONT/V valve)
C
100% Yes
0% No
D

PBIB0149E
E

Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions. F

Condition Air passage continuity between A and B


12V direct current supply between ter- G
Yes
minals 1 and 2
No supply No
OK or NG H
OK >> GO TO 12.
NG >> Replace EVAP canister purge volume control solenoid PBIB0150E
valve. I

12. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR HOSE


1. Turn ignition switch OFF. J
2. Check disconnection or improper connection of hose connected to EVAP control system pressure sensor.
OK or NG
K
OK >> GO TO 13.
NG >> Repair it.

13. CHECK EVAP CANISTER VENT CONTROL VALVE-I L

1. Remove EVAP canister vent control valve from EVAP canister.


2. Check portion B of EVAP canister vent control valve for being M
rusted.
OK or NG
OK >> GO TO 14.
NG >> Replace EVAP canister vent control valve.

BBIA0308E

EC-357
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
[KA24DE]
14. CHECK EVAP CANISTER VENT CONTROL VALVE-II
With CONSULT-II
1. Reconnect harness connectors disconnected.
2. Turn ignition switch ON.
3. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
4. Check air passage continuity and operation delay time.

SEF803Y

Without CONSULT-II
Check air passage continuity and operation delay time under the fol-
lowing condition.
Air passage continuity between
Condition
A and B
12V direct current supply between
No
terminals 1 and 2
OFF Yes

Operation takes less than 1 second.


OK or NG BBIA0309E

OK >> GO TO 16.
NG >> GO TO 15.

15. CHECK EVAP CANISTER VENT CONTROL VALVE-III


1. Clean the air passage (Portion A to B ) of EVAP canister vent control valve using an air blower.
2. Perform Test No. 13 again.
OK or NG
OK >> GO TO 16.
NG >> Replace EVAP canister vent control valve.

EC-358
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
[KA24DE]
16. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR A
1. Remove EVAP control system pressure sensor with its harness
connector connected.
2. Remove hose from EVAP control system pressure sensor. EC
3. Use pump to apply vacuum and pressure to EVAP control sys-
tem pressure sensor as shown in figure.
CAUTION: C
● Always calibrate the vacuum pump gauge when using it.

● Do not apply below −93.3 kPa (−700 mmHg, −27.56 inHg)


or over 101.3 kPa (760 mmHg, 29.56 inHg) of pressure. D
SEF341V

4. Check output voltage between ECM terminal 62 and ground. E


Applied vacuum kPa (mmHg, inHg) Voltage [V]
Not applied 1.8 - 4.8
F
-26.7 (-200, -7.87) 2.1 to 2.5V lower than above value

CAUTION:
Discard any EVAP control system pressure sensor which G
has been dropped from a height of more than 0.5 m (19.7 in)
onto a hard surface such as a concrete floor; use a new
one. SEF198V H
OK or NG
OK >> GO TO 17.
NG >> Replace EVAP control system pressure sensor. I
17. CHECK RUBBER TUBE FOR CLOGGING
Check obstructed water separator and rubber tube to EVAP canister vent control valve and clean the rubber J
tube using air blower.
Check water separator.
1. Check visually for insect nests in the water separator air inlet. K
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Check that A and C are not clogged by blowing air into B with L
A , and then C plugged.
5. In case of NG in items 2 - 4, replace the parts.
● Do not disassemble water separator. M
OK or NG
OK >> GO TO 18.
NG >> Clean, repair or replace rubber tube and/or water sepa- PBIB1032E

rator.

EC-359
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
[KA24DE]
18. CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Check if water will drain from the EVAP canister.
Yes or No
Yes >> GO TO 19.
No >> GO TO 21.

SEF596U

19. CHECK EVAP CANISTER


Weigh the EVAP canister with EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK >> GO TO 21.
NG >> GO TO 20.

20. DETECT MALFUNCTIONING PART


Check the following.
1. Visually check the EVAP canister for damage.
2. Check hose connection between EVAP canister and water separator for clogging and poor connection.

>> Repair hose or replace EVAP canister or water separator.

21. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-360
DTC P0455 EVAP CONTROL SYSTEM
[KA24DE]
DTC P0455 EVAP CONTROL SYSTEM PFP:14950
A
On Board Diagnosis Logic UBS00D84

NOTE:
If DTC P0455 is displayed with DTC P1448, first perform trouble diagnosis for DTC P1448. EC
Refer to EC-487 .
This diagnosis detects a very large leak (fuel filler cap fell off etc.) in the EVAP system between the fuel tank
and the EVAP canister purge volume control solenoid valve.
C

PBIB1402E
I
DTC No. Trouble diagnosis name DTC detecting condition Check Items (Possible Cause)
● Incorrect fuel tank vacuum relief valve
● Incorrect fuel filler cap used J
● Fuel filler cap remains open or fails to close.
● Foreign matter caught in fuel filler cap.
● Leak is in line between intake manifold and EVAP canister K
purge volume control solenoid valve.
● Foreign matter caught in EVAP canister vent control valve.
● EVAP canister or fuel tank leaks L
● EVAP purge line (pipe and rubber tube) leaks
● EVAP control system has a
● EVAP purge line rubber tube bent.
very large leak such as fuel
EVAP control system filler cap tell off. ● Blocked or bent rubber tube to EVAP control system pres- M
P0455
gross leak detected. sure sensor
● EVAP control system does
not operate properly. ● Loose or disconnected rubber tube
● EVAP canister vent control valve and the circuit
● EVAP canister purge volume control solenoid valve and the
circuit
● Fuel tank temperature sensor
● O-ring of EVAP canister vent control valve is missing or
damaged.
● EVAP control system pressure sensor
● Refueling control valve
● ORVR system leaks

CAUTION:
● Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.
● If the fuel filler cap is not tightened properly, the MIL may come on.

EC-361
DTC P0455 EVAP CONTROL SYSTEM
[KA24DE]
● Use only a genuine NISSAN rubber tube as a replacement.
DTC Confirmation Procedure UBS00D85

CAUTION:
Never remove fuel filter cap during the DTC confirmation procedure.
NOTE:
● If DTC P0455 is displayed with DTC P1448, first perform trouble diagnosis for DTC P1448.
Refer to EC-487 .
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 5 seconds before conducting the next test.
● Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve
properly.
TESTING CONDITION:
● Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 and 3/4 full, and vehicle is
placed on flat level surface.
● Open engine hood before conducting the following procedure.
WITH CONSULT-II
1. Tighten fuel filter cap securely until ratcheting sound is heard.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 5 seconds.
4. Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II.
5. Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 70°C (32 - 158°F)
INT/A TEMP SE: 0 - 60°C (32 - 140°F)

SEF475Y

6. Select “EVAP SML LEAK P0442/P1442” of “EVAP SYSTEM” in “DTC WORK SUPPORT” mode with
CONSULT-II.
Follow the instruction displayed.

PBIB0829E

NOTE:
If the engine speed cannot be maintained within the range displayed on the CONSULT-II screen, go to
EC-74, "Basic Inspection" .

EC-362
DTC P0455 EVAP CONTROL SYSTEM
[KA24DE]
7. Make sure that “OK” is displayed.
If “NG” is displayed, select “SELF-DIAG RESULTS” mode with A
CONSULT-II and make sure that “EVAP GROSS LEAK [P0455]”
is displayed. If it is displayed, refer to EC-363, "Diagnostic Pro-
cedure" .
EC
If P0442 is displayed, perform “Diagnostic Procedure” for DTC
P0442, EC-323 .

LEC048A

D
WITH GST
NOTE: E
● Be sure to read the explanation of EC-58, "Driving Pattern" before driving vehicle.
● It is better that the fuel level is low.
1. Start engine. F
2. Drive vehicle according to EC-58, "Driving Pattern" .
3. Stop vehicle.
4. Select “MODE 1” with GST. G
– If SRT of EVAP system is not set yet, go to the following step.
– If SRT of EVAP system is set, the result will be OK.
5. Turn ignition switch OFF and wait at least 5 seconds. H
6. Start engine.
It is not necessary to cool engine down before driving.
7. Drive vehicle again according to the EC-58, "Driving Pattern" . I
8. Stop vehicle.
9. Select “MODE 3” with GST.
J
– If P0455 is displayed on the screen, go to EC-363, "Diagnostic Procedure" .
– If P0442 is displayed on the screen, go to EC-323, "Diagnostic Procedure" .
– If P0441 is displayed on the screen, go to EC-313, "Diagnostic Procedure" . K
– If P0441, P0442 and P0455 are not displayed on the screen, go to the following step.
10. Select “MODE 1” with GST.
– If SRT of EVAP system is set, the result will be OK. L
– If SRT of EVAP system is not set, go to step 6.
Diagnostic Procedure UBS00D86
M
1. CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap.

SEF915U

EC-363
DTC P0455 EVAP CONTROL SYSTEM
[KA24DE]
2. CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
OK >> GO TO 3.
NG >> ● Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
● Retighten until ratcheting sound is heard.

3. CHECK FUEL FILLER CAP FUNCTION


Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 6.
NG >> GO TO 4.

4. CHECK FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)
1. Wipe clean valve housing.

SEF445Y

2. Check valve opening pressure and vacuum.


Pressure : 16.0 - 20.0 kPa
(0.163 - 0.204 kg/cm2 , 2.32 - 2.90 psi)
Vacuum : −6.0 to −3.5 kPa
(−0.061 to −0.036 kg/cm2 , −0.87 to −0.51 psi)
CAUTION:
Use only a genuine fuel filler cap as a replacement. If an
incorrect fuel filler cap is used, the MIL may come on.
OK or NG SEF943S

OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.

5. CHECK EVAP PURGE LINE


Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection or
disconnection.
Refer to EC-571, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 6.
NG >> Repair or reconnect the hose.

6. CLEAN EVAP PURGE LINE


Clean EVAP purge line (pipe and rubber tube) using air blower.

>> GO TO 7.

EC-364
DTC P0455 EVAP CONTROL SYSTEM
[KA24DE]
7. CHECK EVAP CANISTER VENT CONTROL VALVE, O-RING AND CIRCUIT A
Refer to EC-488, "DTC Confirmation Procedure" .
OK or NG
OK >> GO TO 8. EC
NG >> Repair or replace EVAP canister vent control valve and O-ring or harness/connector.

8. INSTALL THE PRESSURE PUMP C


To locate the EVAP leak, install EVAP service port adapter and pres-
sure pump to EVAP service port securely.
D

SEF339V

G
NOTE:
Improper installation of the EVAP service port adapter to the
EVAP service port may cause leaking.
H

With CONSULT-II>>GO TO 9.
Without CONSULT-II>>GO TO 10.
I

SEF916U

EC-365
DTC P0455 EVAP CONTROL SYSTEM
[KA24DE]
9. CHECK FOR EVAP LEAK
With CONSULT-II
1. Turn ignition switch ON.
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode
with CONSULT-II.

PEF658U

3. Touch “START” and apply pressure into the EVAP line until the
pressure indicator reaches the middle of the bar graph.
NOTE:
● Never use compressed air or a high pressure pump.

● Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres-


sure in the system.

PEF917U

4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-571, "EVAPORATIVE EMISSION LINE DRAWING"
.
OK or NG
OK >> GO TO 11.
NG >> Repair or replace.

SEF200U

EC-366
DTC P0455 EVAP CONTROL SYSTEM
[KA24DE]
10. CHECK FOR EVAP LEAK A
Without CONSULT-II
1. Turn ignition switch OFF.
EC
2. Apply 12 volts DC to EVAP canister vent control valve. The
valve will close. (Continue to apply 12 volts until the end of test.)
3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve
C
will open. (Continue to apply 12V until the end of test.)
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7
kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove pump and
EVAP service port adapter. D
NOTE:
● Never use compressed air or a high pressure pump.
E
● Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres- SEF503V
sure in the system.

5. Using EVAP leak detector, locate the EVAP leak. For the leak F
detector, refer to the instruction manual for more details. Refer
to EC-571, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG G
OK >> GO TO 12.
NG >> Repair or replace.
H

SEF200U
I

11. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
J
With CONSULT-II
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine. K
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-II screen to increase “PURG VOL
CONT/V” opening to 100%. L
5. Check vacuum hose for vacuum when revving engine up to
2,000 rpm.
M
Vacuum should exist.
OK or NG
OK >> GO TO 14.
NG >> GO TO 13.
PBIB0147E

EC-367
DTC P0455 EVAP CONTROL SYSTEM
[KA24DE]
12. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
OK or NG
OK >> GO TO 14.
NG >> GO TO 13.

13. CHECK VACUUM HOSE


Check vacuum hoses for clogging or disconnection. Refer to EC-30, "Vacuum Hose Drawing" .
OK or NG
OK (With CONSULT-II)>>GO TO 14.
OK (Without CONSULT-II)>>GO TO 15.
NG >> Repair or reconnect the hose.

14. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


With CONSULT-II
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
OK or NG
OK >> GO TO 16.
NG >> GO TO 15.

SEF801Y

EC-368
DTC P0455 EVAP CONTROL SYSTEM
[KA24DE]
15. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE A
With CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions. EC

Condition
Air passage continuity between A and B
(PURG VOL CONT/V valve)
C
100% Yes
0% No
D

PBIB0149E
E

Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions. F

Condition Air passage continuity between A and B


12V direct current supply between ter- G
Yes
minals 1 and 2
No supply No
OK or NG H
OK >> GO TO 16.
NG >> Replace EVAP canister purge volume control solenoid PBIB0150E
valve. I

16. CHECK FUEL TANK TEMPERATURE SENSOR


Check resistance by heating with hot water or heat gun as shown in J
the figure.

M
SEF334VA

Temperature °C (°F) Resistance kΩ


20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90
OK or NG
OK >> GO TO 17.
NG >> Replace fuel tank temperature sensor, refer to FL-6,
"FUEL LEVEL SENSOR UNIT AND FUEL PUMP
ASSEMBLY" .
SEF852Z

EC-369
DTC P0455 EVAP CONTROL SYSTEM
[KA24DE]
17. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
1. Remove EVAP control system pressure sensor with its harness
connector connected.
2. Remove hose from EVAP control system pressure sensor.
3. Use pump to apply vacuum and pressure to EVAP control sys-
tem pressure sensor as shown in figure.
CAUTION:
● Always calibrate the vacuum pump gauge when using it.

● Do not apply below −93.3 kPa (−700 mmHg, −27.56 inHg)


or over 101.3 kPa (760 mmHg, 29.56 inHg) of pressure.
SEF341V

4. Check output voltage between ECM terminal 62 and ground.


Applied vacuum kPa (mmHg, inHg) Voltage [V]
Not applied 1.8 - 4.8
-26.7 (-200, -7.87) 2.1 to 2.5V lower than above value

CAUTION:
Discard any EVAP control system pressure sensor which
has been dropped from a height of more than 0.5 m (19.7 in)
onto a hard surface such as a concrete floor; use a new
one. SEF198V

OK or NG
OK >> GO TO 18.
NG >> Replace EVAP control system pressure sensor.

18. CHECK REFUELING EVAP VAPOR LINE


Check refueling EVAP vapor line between EVAP canister and fuel tank for clogging, kink, looseness and
improper connection. For location, refer to EC-576, "ON BOARD REFUELING VAPOR RECOVERY (ORVR)"
.
OK or NG
OK >> GO TO 19.
NG >> Repair or replace hoses and tubes.

19. CHECK SIGNAL LINE AND RECIRCULATION LINE


Check signal line and recirculation line between filler neck tube and fuel tank for clogging, kink, cracks, loose-
ness and improper connection.
OK or NG
OK >> GO TO 20.
NG >> Repair or replace hoses, tubes or filler neck tube.

EC-370
DTC P0455 EVAP CONTROL SYSTEM
[KA24DE]
20. CHECK REFUELING CONTROL VALVE A
1. Remove fuel filler cap.
2. Check air continuity between hose ends A and B.
Blow air into the hose end B. Air should flow freely into the fuel tank. EC
3. Blow air into hose end A and check there is no leakage.
4. Apply pressure to both hose ends A and B [20 kPa (150 mmHg, 5.91 inHg)] using a pressure pump and a
suitable 3–way connector. Check that there is no leakage. C

SEF707Z I
OK or NG
OK >> GO TO 21.
NG >> Replace refueling control valve with fuel tank. J

21. CHECK FUEL LEVEL SENSOR


1. Remove fuel level sensor assembly. K
Refer to FL-6, "FUEL LEVEL SENSOR UNIT AND FUEL PUMP ASSEMBLY" .
2. Refer to DI-18, "FUEL LEVEL SENSOR UNIT CHECK" .
L
OK or NG
OK >> GO TO 22.
NG >> Replace fuel level sensor.
M
22. CHECK INTERMITTENT INCIDENT
Refer to EC-116, "TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .

>> INSPECTION END.

EC-371
DTC P0456 EVAP CONTROL SYSTEM
[KA24DE]
DTC P0456 EVAP CONTROL SYSTEM PFP:14950

On Board Diagnosis Logic UBS00D87

This diagnosis detects very small leaks in the EVAP line between the fuel tank and the EVAP canister purge
volume control solenoid valve using intake manifold vacuum in the same way as conventional EVAP small
leak diagnosis.
If the ECM judges a leak equivalent to a very small leak, the very small leak DTC P0456 or P1456 will be
detected. If the ECM judges a leak equivalent to a small leak, the EVAP small leak DTC P0442 will be
detected. Correspondingly, if the ECM judges there is no leak, the diagnosis result is OK.

PBIB1402E

EC-372
DTC P0456 EVAP CONTROL SYSTEM
[KA24DE]

DTC No. Trouble diagnosis name DTC detecting condition Possible cause A
● Incorrect fuel tank vacuum relief valve
● Incorrect fuel filler cap used
● Fuel filler cap remains open or fails to close. EC
● Foreign matter caught in fuel filler cap.
● Leak is in line between intake manifold and
EVAP canister purge volume control solenoid C
valve.
● Foreign matter caught in EVAP canister vent
control valve.
● EVAP canister or fuel tank leaks
D
● EVAP purge line (pipe and rubber tube) leaks
● EVAP purge line rubber tube bent
E
● Blocked or bent rubber tube to EVAP control
● EVAP system has a very small system pressure sensor
Evaporative emission control leak.
P0456 system very small leak ● Loose or disconnected rubber tube
(negative pressure check) ● EVAP system does not operate F
● EVAP canister vent control valve and the circuit
properly.
● EVAP canister purge volume control solenoid
valve and the circuit
● Fuel tank temperature sensor G
● O-ring of EVAP canister vent control valve is
missing or damaged
● Water separator H
● EVAP canister is saturated with water
● EVAP control system pressure sensor
● Refueling control valve I
● ORVR system leaks
● Fuel level sensor and the circuit
● Foreign matter caught in EVAP canister purge J
volume control solenoid valve

CAUTION:
● Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used, K
the MIL may come on.
● If the fuel filler cap is not tightened properly, the MIL may come on.
● Use only a genuine NISSAN rubber tube as a replacement. L

DTC Confirmation Procedure UBS00D88

NOTE: M
● If DTC P0456 or P1456 is displayed with P0442, first perform trouble diagnosis for DTC P0456 or
P1456.
● Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve
properly.
● After repair, make sure that the hoses and clips are installed properly.
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 5 seconds before conducting the next test.
WITH CONSULT-II
TESTING CONDITION:
● Open engine hood before conducting following procedure.
● If any of following condition is met just before the DTC confirmation procedure, leave the vehicle
for more than 1 hour.
– Fuel filler cap is removed.
– Refilled or drained the fuel.
– EVAP component parts is/are removed.

EC-373
DTC P0456 EVAP CONTROL SYSTEM
[KA24DE]
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
1. Turn ignition switch “ON” and select “DATA MONITOR” mode
with CONSULT-II.
2. Make sure the following conditions are met.
FUEL LEVEL SE: 1.16 - 0.25V
COOLAN TEMP/S: 0 - 32°C (32 - 90°F)
FUEL T/TMP SE: 0 - 32°C (32 - 90°F)
INT A/TEMP SE: More than 0°C (32°F)
If NG, turn ignition switch “OFF” and leave the vehicle in a cool
place (soak the vehicle) or refilling/draining fuel until the output
voltage condition of the “FUEL LEVEL SE” meets within the
range above and leave the vehicle for more than 1 hour. Then PBIB1953E
start from step 1.
3. Turn ignition switch OFF and wait at least 5 seconds.
4. Turn ignition switch ON.
5. Select “EVAP V/S LEAK P0456/P1456” of “EVAP SYSTEM” in “DTC WORK SUPPORT” mode with CON-
SULT-II.
Follow the instruction displayed.

PBIB0837E

6. Make sure that “OK” is displayed.


If “NG” is displayed, refer to EC-375, "Diagnostic Procedure" .
NOTE:
● If the engine speed cannot be maintained within the range displayed on CONSULT-II screen, go to
EC-74, "Basic Inspection" .
Overall Function Check UBS00D89

WITH GST
Use this procedure to check the overall function of the EVAP very small leak function. During this check, a 1st
trip DTC might not be confirmed.
CAUTION:
● Never use compressed air, doing so may damage the EVAP system.
● Do not start engine.
● Do not exceeded 4.12 kPa (0.042 kg/cm2 , 0.6 psi).
1. Attach the EVAP service port adapter securely to the EVAP service port.
2. Set the pressure pump and a hose.
3. Also set a vacuum gauge via 3-way connector and a hose.
4. Turn ignition switch ON.
5. Connect GST and select MODE 8.
6. Using MODE 8 control the EVAP canister vent control valve
(close) and vacuum cut valve bypass valve (open).
7. Apply pressure and make sure the following conditions are sat-
isfied.
Pressure to be applied: 2.7 kPa (20 mmHg, 0.79 inHg)
SEF462UA

EC-374
DTC P0456 EVAP CONTROL SYSTEM
[KA24DE]
Time to be waited after the pressure drawn in to the EVAP system and the pressure to be dropped:
60 seconds and the pressure should not be dropped more than 0.4 kPa (3 mmHg, 0.12 inHg) A
If NG, go to EC-375, "Diagnostic Procedure" .
If OK, go to next step.
NOTE: EC
For more information, refer to GST Instruction Manual.
8. Disconnect GST.
9. Start engine and warm it up to normal operating temperature. C
10. Turn ignition switch OFF and wait at least 10 seconds.
11. Restart engine and let it idle for 90 seconds.
12. Keep engine speed at 2,000 rpm for 30 seconds. D
13. Turn ignition switch OFF.
Diagnostic Procedure UBS00D8A
E
1. CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF.
F
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK >> GO TO 2. G
NG >> Replace with genuine NISSAN fuel filler cap.

I
SEF915U

2. CHECK FUEL FILLER CAP INSTALLATION J


Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
OK >> GO TO 3. K
NG >> ● Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
● Retighten until ratcheting sound is heard.
L
3. CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
M
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

EC-375
DTC P0456 EVAP CONTROL SYSTEM
[KA24DE]
4. CHECK FUEL TANK VACUUM RELIEF VALVE
1. Wipe clean valve housing.

SEF445Y

2. Check valve opening pressure and vacuum.


Pressure : 15.3 - 20.0 kPa
(0.156 - 0.204 kg/cm2 , 2.22 - 2.90 psi)
Vacuum : −6.0 to −3.3 kPa
(−0.061 to −0.034 kg/cm2 , −0.87 to −0.48 psi)
CAUTION:
Use only a genuine fuel filler cap as a replacement. If an
incorrect fuel filler cap is used, the MIL may come on.
OK or NG SEF943S

OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.

5. INSTALL THE PRESSURE PUMP


To locate the EVAP leak, install EVAP service port adapter and pres-
sure pump to EVAP service port securely.

SEF339V

NOTE:
Improper installation of the EVAP service port adapter to the
EVAP service port may cause leaking.

With CONSULT-II>>GO TO 6.
Without CONSULT-II>>GO TO 7.

SEF916U

EC-376
DTC P0456 EVAP CONTROL SYSTEM
[KA24DE]
6. CHECK FOR EVAP LEAK A
With CONSULT-II
1. Turn ignition switch ON.
EC
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode
with CONSULT-II.
3. Touch “START” and apply pressure into the EVAP line until the
C
pressure indicator reaches the middle of the bar graph.
NOTE:
● Never use compressed air or a high pressure pump.
D
● Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres-
sure in the system.
E
PEF917U

4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. F
Refer to EC-571, "EVAPORATIVE EMISSION LINE DRAWING"
.
OK or NG G
OK >> GO TO 8.
NG >> Repair or replace.
H

SEF200U
I
7. CHECK FOR EVAP LEAK
Without CONSULT-II J
1. Turn ignition switch OFF.
2. Apply 12 volts DC to EVAP canister vent control valve. The
valve will close. (Continue to apply 12 volts until the end of test.) K
3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve
will open. (Continue to apply 12V until the end of test.)
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 L
kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove pump and
EVAP service port adapter.
NOTE: M
● Never use compressed air or a high pressure pump.

●Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres- SEF503V
sure in the system.
5. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer
to EC-571, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.

SEF200U

EC-377
DTC P0456 EVAP CONTROL SYSTEM
[KA24DE]
8. CHECK WATER SEPARATOR
1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Check that A and C are not clogged by blowing air into B with
A , and then C plugged.
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
Do not disassemble water separator.
OK or NG
OK >> GO TO 9. PBIB1032E

NG >> Replace water separator.

9. CHECK EVAP CANISTER VENT CONTROL VALVE, O-RING AND CIRCUIT


Refer to EC-488, "DTC Confirmation Procedure" .
OK or NG
OK >> GO TO 10.
NG >> Repair or replace EVAP canister vent control valve and O-ring or harness/connector.

10. CHECK IF EVAP CANISTER SATURATED WITH WATER


1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Does water drain from the EVAP canister?
Yes or No
Yes >> GO TO 11.
No (With CONSULT-II)>>GO TO 13.
No (Without CONSULT-II)>>GO TO 14.

SEF596U

11. CHECK EVAP CANISTER


Weigh the EVAP canister with the EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK (With CONSULT-II)>>GO TO 13.
OK (Without CONSULT-II)>>GO TO 14.
NG >> GO TO 12.

12. DETECT MALFUNCTIONING PART


Check the following.
● EVAP canister for damage
● EVAP hose between EVAP canister and water separator for clogging or poor connection

>> Repair hose or replace EVAP canister.

EC-378
DTC P0456 EVAP CONTROL SYSTEM
[KA24DE]
13. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION A
With CONSULT-II
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
EC
2. Start engine.
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-II screen to increase “PURG VOL C
CONT/V” opening to 100%.
5. Check vacuum hose for vacuum when revving engine up to
2,000 rpm. D
Vacuum should exist.
OK or NG
E
OK >> GO TO 16.
NG >> GO TO 15.
PBIB0828E

14. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION F

Without CONSULT-II
G
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port. H
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist. I

OK or NG
OK >> GO TO 17. J
NG >> GO TO 15.

15. CHECK VACUUM HOSE K


Check vacuum hoses for clogging or disconnection. Refer to EC-30, "Vacuum Hose Drawing" .
OK or NG
OK (With CONSULT-II)>>GO TO 16. L
OK (Without CONSULT-II)>>GO TO 17.
NG >> Repair or reconnect the hose.
M
16. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
OK or NG
OK >> GO TO 18.
NG >> GO TO 17.

SEF985Y

EC-379
DTC P0456 EVAP CONTROL SYSTEM
[KA24DE]
17. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.
Condition
Air passage continuity between A and B
(PURG VOL CONT/V valve)
100% Yes
0% No

PBIB0149E

Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.
Condition Air passage continuity between A and B
12V direct current supply between ter-
Yes
minals 1 and 2
No supply No
OK or NG
OK >> GO TO 18.
NG >> Replace EVAP canister purge volume control solenoid PBIB0150E
valve.

18. CHECK FUEL TANK TEMPERATURE SENSOR


1. Remove fuel level sensor unit.

SEF334VA

2. Check resistance between fuel level sensor unit and fuel pump
terminals 2 and 4 by heating with hot water or heat gun as
shown in the figure.
Temperature °C (°F) Resistance kΩ
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90
OK or NG
OK >> GO TO 19.
NG >> Replace fuel level sensor unit. SEF852Z

EC-380
DTC P0456 EVAP CONTROL SYSTEM
[KA24DE]
19. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR A
1. Remove EVAP control system pressure sensor with its harness
connector connected.
2. Remove hose from EVAP control system pressure sensor. EC
3. Use pump to apply vacuum and pressure to EVAP control sys-
tem pressure sensor as shown in figure.
CAUTION: C
● Always calibrate the vacuum pump gauge when using it.

● Do not apply below −93.3 kPa (−700 mmHg, −27.56 inHg)


or over 101.3 kPa (760 mmHg, 29.56 inHg) of pressure. D
SEF341V

4. Check output voltage between ECM terminal 62 and ground. E


Applied vacuum kPa (mmHg, inHg) Voltage [V]
Not applied 1.8 - 4.8
F
-26.7 (-200, -7.87) 2.1 to 2.5V lower than above value

CAUTION:
Discard any EVAP control system pressure sensor which G
has been dropped from a height of more than 0.5 m (19.7 in)
onto a hard surface such as a concrete floor; use a new
one. SEF198V H
OK or NG
OK >> GO TO 20.
NG >> Replace EVAP control system pressure sensor. I
20. CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection. J
Refer to EC-571, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 21. K
NG >> Repair or reconnect the hose.

21. CLEAN EVAP PURGE LINE L


Clean EVAP purge line (pipe and rubber tube) using air blower.

M
>> GO TO 22.

22. CHECK REFUELING EVAP VAPOR LINE


Check refueling EVAP vapor line between EVAP canister and fuel tank for clogging, kink, looseness and
improper connection. For location, refer to EC-576, "ON BOARD REFUELING VAPOR RECOVERY (ORVR)"
.
OK or NG
OK >> GO TO 23.
NG >> Repair or replace hoses and tubes.

EC-381
DTC P0456 EVAP CONTROL SYSTEM
[KA24DE]
23. CHECK SIGNAL LINE AND RECIRCULATION LINE
Check signal line and recirculation line between filler neck tube and fuel tank for clogging, kink, cracks, loose-
ness and improper connection.
OK or NG
OK >> GO TO 24.
NG >> Repair or replace hoses, tubes or filler neck tube.

24. CHECK REFUELING CONTROL VALVE


1. Remove fuel filler cap.
2. Check air continuity between hose ends A and B.
Blow air into the hose end B. Air should flow freely into the fuel tank.
3. Blow air into hose end A and check there is no leakage.
4. Apply pressure to both hose ends A and B [20 kPa (150 mmHg, 5.91 inHg)] using a pressure pump and a
suitable 3–way connector. Check that there is no leakage.

SEF707Z

OK or NG
OK >> GO TO 25.
NG >> Replace refueling control valve with fuel tank.

25. CHECK FUEL LEVEL SENSOR


Refer to DI-18, "FUEL LEVEL SENSOR UNIT CHECK" .
OK or NG
OK >> GO TO 26.
NG >> Replace fuel level sensor unit.

26. CHECK INTERMITTENT INCIDENT


Refer to EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-382
DTC P0460 FUEL LEVEL SENSOR
[KA24DE]
DTC P0460 FUEL LEVEL SENSOR PFP:25060
A
Component Description UBS00D8B

The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to EC
the ECM.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float. C

SEF725Z

E
On Board Diagnostic Logic UBS00D8C

When the vehicle is parked, naturally the fuel level in the fuel tank is stable. It means that output signal of the
fuel level sensor does not change. If ECM senses sloshing signal from the sensor, fuel level sensor malfunc- F
tion is detected.
Malfunction is detected when even though the vehicle is parked, a signal being varied is sent from the fuel
level sensor to ECM.
G
DTC No. Trouble diagnosis name DTC detecting condition Possible cause

Even though the vehicle is parked, a signal ● Fuel level sensor circuit
Fuel level sensor circuit (The sensor circuit is open or shorted)
P0460 being varied is sent from the fuel level sensor H
noise
to ECM. ● Fuel level sensor

DTC Confirmation Procedure UBS00D8D


I
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
J
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II. K
3. Start engine and wait maximum of 2 consecutive minutes.
4. If 1st trip DTC is detected, go to EC-385, "Diagnostic Procedure"
. L

SEF195Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-383
DTC P0460 FUEL LEVEL SENSOR
[KA24DE]
Wiring Diagram UBS00D8E

BBWA1064E

EC-384
DTC P0460 FUEL LEVEL SENSOR
[KA24DE]
Diagnostic Procedure UBS00D8F

1. CHECK FUEL LEVEL SENSOR POWER SUPPLY CIRCUIT A

1. Turn ignition switch OFF.


2. Disconnect “fuel level sensor unit and fuel pump” harness connector. EC
3. Turn ignition switch ON.
4. Check voltage between “fuel level sensor unit and fuel pump”
terminal 1 and ground with CONSULT-II or a tester. C

Voltage : Battery voltage


OK or NG D
OK >> GO TO 3.
NG >> GO TO 2.
E

SEF863Z
F
2. DETECT MALFUNCTIONING PART
Check the following. G
● Harness connectors M67, C1
● Harness for open or short between combination meter and “fuel level sensor until and fuel pump”
H
>> Repair or replace harness or connectors.

3. CHECK FUEL LEVEL SENSOR GROUND CIRCUIT FOR OPEN AND SHORT I

1. Turn ignition switch OFF.


2. Check harness continuity between “fuel level sensor unit and fuel pump” terminal 4 and ground. J
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power. K
OK or NG
OK >> GO TO 5.
L
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART


M
Check the following.
● Harness connectors M67, C1
● Harness for open or short between “fuel level sensor unit and fuel pump” and ground

>> Repair open circuit or short to power in harness or connectors.

EC-385
DTC P0460 FUEL LEVEL SENSOR
[KA24DE]
5. CHECK FUEL LEVEL SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between the following;
ECM terminal 46 and “fuel level sensor unit and fuel pump” terminal 1,
ECM terminal 66 and ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

6. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M81, F36
● Harness connectors M67, C1
● Harness for open or short between ECM and “fuel level sensor unit and fuel pump”
● Harness for open or short between ECM and ground

>> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK FUEL LEVEL SENSOR


Refer to DI-19, "VEHICLE SPEED SENSOR SIGNAL CHECK" .
OK or NG
OK >> GO TO 8.
NG >> Replace fuel level sensor unit.

8. CHECK INTERMITTENT INCIDENT


Refer to EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Removal and Installation UBS00D8G

FUEL LEVEL SENSOR


Refer to FL-6, "FUEL LEVEL SENSOR UNIT AND FUEL PUMP ASSEMBLY" .

EC-386
DTC P0461 FUEL LEVEL SENSOR
[KA24DE]
DTC P0461 FUEL LEVEL SENSOR PFP:25060
A
Component Description UBS00D8H

The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to EC
the ECM.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float. C

SEF725Z

E
On Board Diagnostic Logic UBS00D8I

Driving long distances naturally affects fuel gauge level.


This diagnosis detects the fuel gauge malfunction of the gauge not moving even after a long distance has F
been driven.
Malfunction is detected when the output signal of the fuel level sensor does not change within the specified
range even though the vehicle has been driven a long distance.
G
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
The output signal of the fuel level sensor does ● Harness or connectors
Fuel level sensor circuit not change within the specified range even (The sensor circuit is open or shorted) H
P0461
range/performance though the vehicle has been driven a long dis-
tance. ● Fuel level sensor

Overall Function Check UBS00D8J I


Use this procedure to check the overall function of the fuel level sensor function. During this check, a 1st trip
DTC might not be confirmed.
WARNING: J
When performing following procedure, be sure to observe the handling of the fuel. Refer to FL-3,
"FUEL TANK" .
TESTING CONDITION: K
Before starting overall function check, preparation of draining fuel and refilling fuel is required.
WITH CONSULT-II
L
NOTE:
Start from step 10, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/
8 Imp gal) in advance.
1. Prepare a fuel container and a spare hose. M
2. Release fuel pressure from fuel line, refer to EC-46, "FUEL PRESSURE RELEASE" .
3. Remove the fuel feed hose on the fuel level sensor unit.
4. Connect a spare fuel hose where the fuel feed hose was removed.
5. Turn ignition switch OFF and wait at least 10 seconds then turn ON.
6. Select “FUEL LEVEL SE” in “DATA MONITOR” mode with CON-
SULT-II.
7. Check “FUEL LEVEL SE” output voltage and note it.
8. Select “FUEL PUMP” in “ACTIVE TEST” mode with CONSULT-
II.
9. Touch “ON” and drain fuel approximately 30 (7-7/8 US gal, 6-
5/8 Imp gal) and stop it.
10. Check “FUEL LEVEL SE” output voltage and note it.
11. Fill fuel into the fuel tank for 30 (7-7/8 US gal, 6-5/8 Imp gal).
12. Check “FUEL LEVEL SE” output voltage and note it. SEF195Y

EC-387
DTC P0461 FUEL LEVEL SENSOR
[KA24DE]
13. Confirm whether the voltage changes more than 0.03V during step 7 to 10 and 10 to 12.
If NG, check the fuel level sensor, refer to DI-18, "FUEL LEVEL SENSOR UNIT CHECK" .
WITH GST
NOTE:
Start from step 8, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/8
Imp gal) in advance.
1. Prepare a fuel container and a spare hose.
2. Release fuel pressure from fuel line, refer to EC-46, "FUEL PRESSURE RELEASE" .
3. Remove the fuel feed hose on the fuel level sensor unit.
4. Connect a spare fuel hose where the fuel feed hose was removed.
5. Turn ignition switch OFF.
6. Set voltmeters probe between ECM terminal 46 (fuel level sen-
sor signal) and ground.
7. Turn ignition switch ON.
8. Check voltage between ECM terminal 46 and ground and note
it.
9. Drain fuel by 30 (7-7/8 US gal, 6-5/8 Imp gal) from the fuel
tank using proper equipment.
10. Fill fuel into the fuel tank for 30 (7-7/8 US gal, 6-5/8 Imp gal).
11. Confirm that the voltage between ECM terminal 46 and ground
changes more than 0.03V during step 8 - 10. SEF703Z

If NG, check component of fuel level sensor, refer to DI-18,


"FUEL LEVEL SENSOR UNIT CHECK" .

EC-388
DTC P0462, P0463 FUEL LEVEL SENSOR
[KA24DE]
DTC P0462, P0463 FUEL LEVEL SENSOR PFP:25060
A
Component Description UBS00D8K

The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to EC
the ECM.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float. C

SEF725Z

E
On Board Diagnostic Logic UBS00D8L

ECM receives two signals from the fuel level sensor circuit.
One is fuel level sensor power supply circuit, and the other is fuel level sensor ground circuit. F
This diagnosis indicates the former, to detect open or short circuit malfunction.
Malfunction is detected when an excessively low (P0462) or high (P0463) voltage is sent from the sensor is
sent to ECM.
G
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Fuel level sensor circuit An excessively low voltage is sent from the
P0462 ● Fuel level sensor circuit
low input sensor is sent to ECM. H
(The sensor circuit is open or shorted)
Fuel level sensor circuit An excessively high voltage is sent from the Fuel level sensor
P0463 ●
high input sensor is sent to ECM.

DTC Confirmation Procedure UBS00D8M


I

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
J
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at ignition
switch ON. K
WITH CONSULT-II
1. Turn ignition switch ON. L
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-391, "Diagnostic Procedure" M
.

SEF195Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-389
DTC P0462, P0463 FUEL LEVEL SENSOR
[KA24DE]
Wiring Diagram UBS00D8N

BBWA1065E

EC-390
DTC P0462, P0463 FUEL LEVEL SENSOR
[KA24DE]
Diagnostic Procedure UBS00D8O

1. CHECK FUEL LEVEL SENSOR POWER SUPPLY CIRCUIT A

1. Turn ignition switch OFF.


2. Disconnect fuel level sensor unit harness connector. EC
3. Turn ignition switch ON.
4. Check voltage between fuel level sensor unit terminal G and
ground with CONSULT-II or tester. C

Voltage: Battery voltage


OK or NG D
OK >> GO TO 3.
NG >> GO TO 2.
E

PBIB2292E
F
2. DETECT MALFUNCTIONING PART
Check the following. G
● Harness connectors M67, C1
● Harness for open or short between combination meter and fuel level sensor unit
H
>> Repair or replace harness or connectors.

3. CHECK FUEL LEVEL SENSOR GROUND CIRCUIT FOR OPEN AND SHORT I

1. Turn ignition switch OFF.


2. Check harness continuity between fuel level sensor unit terminal E and ground. J
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power. K
OK or NG
OK >> GO TO 5.
L
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART


M
Check the following.
● Harness connectors M67, C1
● Harness for open or short between fuel level sensor unit and ground

>> Repair open circuit or short to power in harness or connectors.

EC-391
DTC P0462, P0463 FUEL LEVEL SENSOR
[KA24DE]
5. CHECK FUEL LEVEL SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 46 and fuel level sensor unit terminal G.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

6. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M81, F36
● Harness connectors M67, C1
● Harness for open or short between ECM and fuel level sensor unit

>> Repair open circuit or short to power in harness on connectors.

7. CHECK FUEL LEVEL SENSOR


Refer to DI-18, "FUEL LEVEL SENSOR UNIT CHECK" .
OK or NG
OK >> GO TO 8.
NG >> Replace fuel level sensor unit.

8. CHECK INTERMITTENT INCIDENT


Refer to EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Removal and Installation UBS00D8P

FUEL LEVEL SENSOR


Refer to FL-6, "FUEL LEVEL SENSOR UNIT AND FUEL PUMP ASSEMBLY" .

EC-392
DTC P0500 VSS
[KA24DE]
DTC P0500 VSS PFP:32702
A
Component Description UBS00D8Q

The vehicle speed sensor is installed in the transmission. It contains


a pulse generator which provides a vehicle speed signal to the EC
speedometer. The speedometer then sends a signal to the ECM.

SEF505U

E
On Board Diagnosis Logic UBS00D8R

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
F
● Harness or connectors
The almost 0 km/h (0 MPH) signal from (The vehicle speed sensor circuit is open or
P0500 Vehicle speed sensor vehicle speed sensor is sent to ECM shorted)
even when vehicle is being driven.
● Vehicle speed sensor G

DTC Confirmation Procedure UBS00D8S

CAUTION: H
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at I
least 5 seconds before conducting the next test.
TESTING CONDITION:
This procedure may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a
road test is expected to be easier, it is unnecessary to lift the vehicle. J
WITH CONSULT-II
1. Start engine
K
2. Read vehicle speed sensor signal in “DATA MONITOR” mode
with CONSULT-II. The vehicle speed on CONSULT-II should
exceed 10 km/h (6 MPH) when rotating wheels with suitable
gear position. L
3. If NG, go to EC-395, "Wiring Diagram" .
If OK, go to following step.
4. Select “DATA MONITOR” mode with CONSULT-II. M
5. Warm engine up to normal operating temperature.
6. Maintain the following conditions for at least 1 minute.
SEF196Y
1,800 - 6,000 rpm (M/T)
ENG SPEED
1,600 - 6,000 rpm (A/T)
COOLAN TEMP/S More than 70°C (158°F)
7 - 15 msec (M/T)
B/FUEL SCHDL
6 - 16 msec (A/T)
Shift lever Suitable position
PW/ST SIGNAL OFF
7. If 1st trip DTC is detected, go to EC-395, "Wiring Diagram" .

EC-393
DTC P0500 VSS
[KA24DE]
Overall Function Check UBS00D8T

Use this procedure to check the overall function of the EVAP canister vent control valve circuit. During this
check, a 1st trip DTC might not be confirmed.
WITH GST
1. Lift up drive wheels.
2. Start engine.
3. Read vehicle speed sensor signal in “MODE 1” with GST.
The vehicle speed sensor on GST should be able to exceed 10
km/h (6 MPH) when rotating wheels with suitable gear position.
4. If NG, go to EC-395, "Wiring Diagram" .

SEF568P

EC-394
DTC P0500 VSS
[KA24DE]
Wiring Diagram UBS00D8U

EC

BBWA0448E

EC-395
DTC P0500 VSS
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

1 - 4V

[Engine is running]
● Lift up the vehicle
29 G/B Vehicle speed sensor
● Shift lever: D (A/T), 2nd (M/T)
● Vehicle speed: 40 km/h (25 MPH)

SEF003W

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

Diagnostic Procedure UBS00D8V

1. CHECK INPUT SIGNAL CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect ECM harness connector and combination meter harness connector M38.
3. Check harness continuity between ECM terminal 29 and combination meter terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

2. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M59, F27
● Harness for open or short between ECM and combination meter

>> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK SPEEDOMETER FUNCTION


Make sure that speedometer functions properly.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E43, M65
● Harness connectors E32, E202
● Harness for open or short between combination meter and vehicle speed sensor

>> Repair harness or connectors. Check vehicle speed sensor and its circuit. Refer to DI-13,
"INSPECTION/VEHICLE SPEED SENSOR" .

EC-396
DTC P0500 VSS
[KA24DE]
5. CHECK INTERMITTENT INCIDENT A
Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END. EC

EC-397
DTC P0505 ISC SYSTEM
[KA24DE]
DTC P0505 ISC SYSTEM PFP:23781

Description UBS00D8W

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator
Camshaft position sensor Engine speed
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Throttle position sensor Throttle position
Park/neutral position (PNP) switch Park/Neutral position Idle air control IACV-AAC valve
Air conditioner switch Air conditioner operation
Power steering oil pressure switch Power steering load signal
Battery Battery voltage
Vehicle speed sensor Vehicle speed
Intake air temperature sensor Intake air temperature

This system automatically controls engine idle speed to a specified level. Idle speed is controlled through fine
adjustment of the amount of air which bypasses the throttle valve via IACV-AAC valve. The IACV-AAC valve
repeats ON/OFF operation according to the signal sent from the ECM. The camshaft position sensor detects
the actual engine speed and sends a signal to the ECM. The ECM then controls the ON/OFF time of the IACV-
AAC valve so that engine speed coincides with the target value memorized in ECM. The target engine speed
is the lowest speed at which the engine can operate steadily. The optimum value stored in the ECM is deter-
mined by taking into consideration various engine conditions, such as during warm up, deceleration, and
engine load (air conditioner, power steering and cooling fan operation).
COMPONENT DESCRIPTION
The IAC valve-AAC valve is moved by ON/OFF pulses from the
ECM. The longer the ON pulse, the greater the amount of air that will
flow through the valve. The more air that flows through the valve, the
higher the idle speed.

SEF040E

CONSULT-II Reference Value in Data Monitor Mode UBS00D8X

MONITOR ITEM CONDITION SPECIFICATION


● Engine: After warming up Idle Approx. 30%
● Air conditioner switch: OFF
IACV-AAC/V ● Shift lever: P or N (A/T), Neutral
2,000 rpm —
(M/T)
● No-load

EC-398
DTC P0505 ISC SYSTEM
[KA24DE]
On Board Diagnosis Logic UBS00D8Y

A
DTC No. Trouble Diagnosis Name DTC Detecting Condition Possible Cause
● Harness or connectors
An improper voltage signal is sent to (The IACV-AAC valve circuit is open or
P0505 IACV-AAC valve circuit EC
ECM through IACV-AAC valve. shorted.)
● IACV-AAC valve

DTC Confirmation Procedure UBS00D8Z C


NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test. D
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V with igni-
tion switch ON. E
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II. F
3. Wait at least 2 seconds.
4. If 1st trip DTC is detected, go to EC-401, "Diagnostic Procedure"
. G

I
SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above. J

EC-399
DTC P0505 ISC SYSTEM
[KA24DE]
Wiring Diagram UBS00D90

BBWA0449E

EC-400
DTC P0505 ISC SYSTEM
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

10.5 - 11.5V C
[Engine is running]
● Warm-up condition
● Idle speed D
NOTE:
The pulse cycle changes depending on rpm at
idle
SEF015W E
101 OR/L IACV-AAC valve
1 - 13V

[Engine is running] F
● Warm-up condition
● Engine speed is 2,000 rpm
G
SEF016W

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.) H
Diagnostic Procedure UBS00D91

1. CHECK POWER SUPPLY I


1. Stop engine and turn ignition switch OFF.
2. Disconnect IACV-AAC valve harness connector.
J
3. Turn ignition switch ON.

SEF342V
M
4. Check voltage between IACV-AAC valve terminal 2 and ground
with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

SEF247W

EC-401
DTC P0505 ISC SYSTEM
[KA24DE]
2. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors M59, F27
● Fuse block (J/B) connector M27
● 10A fuse
● Harness for open or short between IACV-AAC valve and fuse

>> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK OUTPUT SIGNAL CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 101 and IACV-AAC valve terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK IACV-AAC VALVE


● Check IACV-AAC valve resistance.
Resistance : Approximately 10 Ω [at 25°C (77°F)]
● Check plunger for seizing or sticking.
● Check for broken spring.
OK or NG
OK >> GO TO 5.
NG >> Replace IACV-AAC valve.

SEF249W

5. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-402
DTC P0506 ISC SYSTEM
[KA24DE]
DTC P0506 ISC SYSTEM PFP:23781
A
Description UBS00D92

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator EC
Camshaft position sensor Engine speed
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature C
Ignition switch Start signal
Throttle position sensor Throttle position
D
Park/neutral position (PNP) switch Park/Neutral position Idle air control IACV-AAC valve
Air conditioner switch Air conditioner operation
Power steering oil pressure switch Power steering load signal E
Battery Battery voltage
Vehicle speed sensor Vehicle speed
F
Intake air temperature sensor Intake air temperature

This system automatically controls engine idle speed to a specified level. Idle speed is controlled through fine
adjustment of the amount of air which bypasses the throttle valve via IACV-AAC valve. The IACV-AAC valve G
repeats ON/OFF operation according to the signal sent from the ECM. The camshaft position sensor detects
the actual engine speed and sends a signal to the ECM. The ECM then controls the ON/OFF time of the IACV-
AAC valve so that engine speed coincides with the target value memorized in ECM. The target engine speed H
is the lowest speed at which the engine can operate steadily. The optimum value stored in the ECM is deter-
mined by taking into consideration various engine conditions, such as during warm up, deceleration, and
engine load (air conditioner, power steering and cooling fan operation).
I
COMPONENT DESCRIPTION
The IAC valve-AAC valve is moved by ON/OFF pulses from the
ECM. The longer the ON pulse, the greater the amount of air that will J
flow through the valve. The more air that flows through the valve, the
higher the idle speed.

SEF040E

CONSULT-II Reference Value in Data Monitor Mode UBS00D93


M

MONITOR ITEM CONDITION SPECIFICATION


● Engine: After warming up Idle Approx. 30%
● Air conditioner switch: OFF
IACV-AAC/V ● Shift lever: P or N (A/T), Neutral
2,000 rpm —
(M/T)
● No-load

On Board Diagnosis Logic UBS00D94

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
Idle speed control sys- (The IACV-AAC valve circuit is open or
The idle speed is less than the target idle
P0506 tem RPM lower than shorted)
speed by 100 rpm or more.
expected
● IACV-AAC valve

EC-403
DTC P0506 ISC SYSTEM
[KA24DE]
DTC Confirmation Procedure UBS00D95

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON again and select “DATA MONITOR”
mode with CONSULT-II.
4. Start engine and run it for at least 1 minute at idle speed.
5. If 1st trip DTC is detected, go to EC-406, "Diagnostic Procedure"
.

SEF174Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-404
DTC P0506 ISC SYSTEM
[KA24DE]
Wiring Diagram UBS00D96

EC

BBWA0449E

EC-405
DTC P0506 ISC SYSTEM
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

10.5 - 11.5V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at idle
SEF015W
101 OR/L IACV-AAC valve
1 - 13V

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm

SEF016W

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

Diagnostic Procedure UBS00D97

1. CHECK POWER SUPPLY


1. Stop engine and turn ignition switch OFF.
2. Disconnect IACV-AAC valve harness connector.
3. Turn ignition switch ON.

SEF342V

4. Check voltage between IACV-AAC valve terminal 2 and ground


with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

SEF247W

EC-406
DTC P0506 ISC SYSTEM
[KA24DE]
2. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connectors M59, F27
● Fuse block (J/B) connector M27 EC
● 10A fuse
● Harness for open or short between IACV-AAC valve and fuse
C

>> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK OUTPUT SIGNAL CIRCUIT D

1. Turn ignition switch OFF.


2. Disconnect ECM harness connector. E
3. Check harness continuity between ECM terminal 101 and IACV-AAC valve terminal 1.
Refer to Wiring Diagram.
F
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG G
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
H
4. CHECK IACV-AAC VALVE
● Check IACV-AAC valve resistance.
I
Resistance : Approximately 10 Ω [at 25°C (77°F)]
● Check plunger for seizing or sticking.
● Check for broken spring. J
OK or NG
OK >> GO TO 5.
NG >> Replace IACV-AAC valve. K

SEF249W
L
5. CHECK INTERMITTENT INCIDENT
Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . M

>> INSPECTION END.

EC-407
DTC P0507 ISC SYSTEM
[KA24DE]
DTC P0507 ISC SYSTEM PFP:23781

Description UBS00D98

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator
Camshaft position sensor Engine speed
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Throttle position sensor Throttle position
Park/neutral position (PNP) switch Park/Neutral position Idle air control IACV-AAC valve
Air conditioner switch Air conditioner operation
Power steering oil pressure switch Power steering load signal
Battery Battery voltage
Vehicle speed sensor Vehicle speed
Intake air temperature sensor Intake air temperature

This system automatically controls engine idle speed to a specified level. Idle speed is controlled through fine
adjustment of the amount of air which bypasses the throttle valve via IACV-AAC valve. The IACV-AAC valve
repeats ON/OFF operation according to the signal sent from the ECM. The camshaft position sensor detects
the actual engine speed and sends a signal to the ECM. The ECM then controls the ON/OFF time of the IACV-
AAC valve so that engine speed coincides with the target value memorized in ECM. The target engine speed
is the lowest speed at which the engine can operate steadily. The optimum value stored in the ECM is deter-
mined by taking into consideration various engine conditions, such as during warm up, deceleration, and
engine load (air conditioner, power steering and cooling fan operation).
COMPONENT DESCRIPTION
The IAC valve-AAC valve is moved by ON/OFF pulses from the
ECM. The longer the ON pulse, the greater the amount of air that will
flow through the valve. The more air that flows through the valve, the
higher the idle speed.

SEF040E

CONSULT-II Reference Value in Data Monitor Mode UBS00D99

MONITOR ITEM CONDITION SPECIFICATION


● Engine: After warming up Idle Approx. 30%
● Air conditioner switch: OFF
IACV-AAC/V ● Shift lever: P or N (A/T), Neutral
2,000 rpm —
(M/T)
● No-load

EC-408
DTC P0507 ISC SYSTEM
[KA24DE]
On Board Diagnosis Logic UBS00D9A

A
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The IACV-AAC valve circuit is open or EC
Idle speed control sys- shorted)
The idle speed is more than the target
P0507 tem RPM higher than IACV-AAC valve
idle speed by 200 rpm or more. ●
expected
● Intake air leaks C
● PCV system

DTC Confirmation Procedure UBS00D9B


D
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION: E
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
F
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Turn ignition switch ON again and select “DATA MONITOR” G
mode with CONSULT-II.
4. Start engine and run it for at least 1 minute at idle speed.
5. If 1st trip DTC is detected, go to EC-411, "Diagnostic Procedure" H
.

SEF174Y J
WITH GST
Follow the procedure “WITH CONSULT-II” above. K

EC-409
DTC P0507 ISC SYSTEM
[KA24DE]
Wiring Diagram UBS00D9C

BBWA0449E

EC-410
DTC P0507 ISC SYSTEM
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

10.5 - 11.5V C
[Engine is running]
● Warm-up condition
● Idle speed D
NOTE:
The pulse cycle changes depending on rpm at idle
SEF015W E
101 OR/L IACV-AAC valve
1 - 13V

[Engine is running] F
● Warm-up condition
● Engine speed is 2,000 rpm
G
SEF016W

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.) H
Diagnostic Procedure UBS00D9D

1. CHECK POWER SUPPLY I


1. Stop engine and turn ignition switch OFF.
2. Disconnect IACV-AAC valve harness connector.
J
3. Turn ignition switch ON.

SEF342V
M
4. Check voltage between IACV-AAC valve terminal 2 and ground
with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

SEF247W

EC-411
DTC P0507 ISC SYSTEM
[KA24DE]
2. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors M59, F27
● Fuse block (J/B) connector M27
● 10A fuse
● Harness for open or short between IACV-AAC valve and fuse

>> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK OUTPUT SIGNAL CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 101 and IACV-AAC valve terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK IACV-AAC VALVE


● Check IACV-AAC valve resistance.
Resistance : Approximately 10 Ω [at 25°C (77°F)]
● Check plunger for seizing or sticking.
● Check for broken spring.
OK or NG
OK >> GO TO 5.
NG >> Replace IACV-AAC valve.

SEF249W

5. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-412
DTC P0510 CTP SWITCH
[KA24DE]
DTC P0510 CTP SWITCH PFP:22620
A
Component Description UBS00D9E

A closed throttle position switch and wide open throttle position


switch are built into the throttle position sensor unit. The wide open EC
throttle position switch is used only for A/T control.
When the throttle valve is in the closed position, the closed throttle
position switch sends a voltage signal to the ECM. The ECM only
uses this signal to open or close the EVAP canister purge control C
valve when the throttle position sensor is malfunctioning.

SEF505V

E
On Board Diagnosis Logic UBS00D9F

DTC No. Trouble Diagnosis Name DTC Detecting Condition Possible Cause
● Harness or connectors F
Battery voltage from the closed throttle (The closed throttle position switch circuit
Closed throttle position switch is shorted.)
P0510 position switch is sent to ECM with the
circuit
throttle valve opened. ● Closed throttle position switch G
● Throttle position sensor

DTC Confirmation Procedure UBS00D9G


H
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
I
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
J
1. Start engine and warm it up to normal operating temperature.
2. Select “CLSD THL/P SW” in “DATA MONITOR” mode with
CONSULT-II and check the indication under the following condi-
K
tions.
Condition Signal indication
Throttle valve: Idle position ON L
Throttle valve: Slightly open OFF

If the result is NG, go to EC-416, "Diagnostic Procedure" . M


If OK, go to following step.
SEF197Y

3. Drive the vehicle for at least 5 consecutive seconds under the


following condition.
THRTL POS SEN More than 2.5V
VHCL SPEED SE More than 4 km/h (2 MPH)
Shift lever Suitable position
Driving pattern Driving vehicle uphill (Increased engine load) will
help maintain the driving conditions required for
this test.
4. If 1st trip DTC is detected, go to EC-416, "Diagnostic Procedure" SEF198Y
.

EC-413
DTC P0510 CTP SWITCH
[KA24DE]
Overall Function Check UBS00D9H

Use this procedure to check the overall function of the closed throttle position switch circuit. During this check,
a 1st trip DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Check the voltage between ECM terminal 28 (Closed throttle
position switch signal) and ground under the following condi-
tions.
Condition Voltage
At idle Battery voltage
At 2,000 rpm Approximately 0 - 1V

3. If NG, go to EC-416, "Diagnostic Procedure" .

SEF422Q

EC-414
DTC P0510 CTP SWITCH
[KA24DE]
Wiring Diagram UBS00D9I

EC

BBWA0450E

EC-415
DTC P0510 CTP SWITCH
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch: ON]
BATTERY VOLTAGE
● Warm-up condition
(11 - 14V)
Throttle position switch ● Accelerator pedal is fully released
28 BR/W
(Closed position) [Ignition switch: ON]
● Engine stopped Approximately 0V
● Accelerator pedal is slightly depressed

Diagnostic Procedure UBS00D9J

1. CHECK POWER SUPPLY


1. Turn ignition switch OFF.
2. Disconnect throttle position switch harness connector.
3. Turn ignition switch ON.

SEF158S

4. Check voltage between throttle position switch terminal 5 and


ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

SEF715U

2. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M59, F27
● Fuse block (J/B) connector M27
● 10A fuse
● Harness for open or short between throttle position switch and fuse

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-416
DTC P0510 CTP SWITCH
[KA24DE]
3. CHECK INPUT SIGNAL CIRCUIT A
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 28 and closed throttle position switch terminal 6. EC
Refer to Wiring Diagram.
Continuity should exist.
C
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5. D
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART E


Check the harness for open or short between throttle position switch and ECM.

F
>> Repair open circuit or short to ground or short to power in harness or connectors.

5. ADJUST THROTTLE POSITION SWITCH IDLE POSITION


G
1. Check the following items. Refer to EC-74, "Basic Inspection" .
2. Reconnect disconnect all harness connectors.
H
Items Specifications
M/T: 20° ± 5° BTDC (in Neutral position)
Ignition timing
A/T: 20° ± 5° BTDC (in P or N position)
I
M/T: 750 ± 50 rpm (in Neutral position)
Base idle speed
A/T: 750 ± 50 rpm (in P or N position)
Closed throttle position switch Feeler gauge thickness and switch condition
J
idle position adjustment 0.1 mm (0.004 in): ON
0.3 mm (0.012 in): OFF
M/T: 800 ± 50 rpm (in Neutral position)
Target idle speed K
A/T: 800 ± 50 rpm (in P or N position)

>> GO TO 6.
L

EC-417
DTC P0510 CTP SWITCH
[KA24DE]
6. CHECK CLOSED THROTTLE POSITION SWITCH
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine and turn ignition switch ON.
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Check indication of “CLSD THL/P SW” under the following conditions.

SEF721Z

NOTE:
Measurement must be made with closed throttle position switch installed in vehicle.
If NG, adjust closed throttle position switch. Refer to EC-74, "Basic Inspection" .
5. If it is impossible to adjust closed throttle position switch in “Basic Inspection”, replace closed throttle posi-
tion switch.
With GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect throttle position switch harness connector.
4. Check continuity between terminals 5 and 6 under the following conditions.
Throttle valve conditions Continuity
Completely closed Yes
Partially open or completely open No
NOTE:
Continuity measurement must be made with closed throttle
position switch installed in vehicle.
If NG, adjust closed throttle position switch. Refer to EC-74,
"Basic Inspection" .
5. If it is impossible to adjust closed throttle position switch in SEF159S
“Basic Inspection”, replace closed throttle position switch.
OK or NG
OK >> GO TO 7.
NG >> Replace throttle position switch.

EC-418
DTC P0510 CTP SWITCH
[KA24DE]
7. CHECK THROTTLE POSITION SENSOR A
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Stop engine and turn ignition switch ON.
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Check voltage of “THRTL POS SEN” under the following condi- C
tions.
NOTE:
Voltage measurement must be made with throttle position D
sensor installed in vehicle.
If NG, adjust closed throttle position switch. Refer to EC-74,
"Basic Inspection" .
5. If it is impossible to adjust closed throttle position switch in E
“Basic Inspection”, replace throttle position sensor.
With GST
SEF198Y F
1. Start engine and warm it up to normal operating temperature.
2. Stop engine and turn ignition switch ON.
3. Check voltage between ECM terminal 23 (Throttle position sen- G
sor signal) and ground under the following conditions.
Throttle valve conditions Voltage [V]
Completely closed 0.2 - 0.8 (a) H
Partially open Between (a) and (b)
Completely open 3.5 - 4.5 (b)
I
NOTE:
Voltage measurement must be made with throttle position
sensor installed in vehicle. SEF767W J
If NG, adjust closed throttle position switch. Refer to EC-74,
"Basic Inspection" .
4. If it is impossible to adjust closed throttle position switch in “Basic Inspection”, replace throttle position K
sensor.
OK or NG
OK >> GO TO 8. L
NG >> Replace throttle position sensor.

8. CHECK INTERMITTENT INCIDENT


M
Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-419
DTC P0605 ECM
[KA24DE]
DTC P0605 ECM PFP:23710

Component Description UBS00D9K

The ECM consists of a microcomputer and connectors for signal


input and output and for power supply. The ECM controls the engine.

SEC220B

On Board Diagnosis Logic UBS00D9L

DTC No. Trouble Diagnosis Name DTC Detecting Condition Possible Cause
P0605 ECM ECM calculation function is malfunctioning. ● ECM

DTC Confirmation Procedure UBS00D9M

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine.
4. Run engine for at least 2 seconds at idle speed.
5. If 1st trip DTC is detected, go to EC-421, "Diagnostic Procedure"
.
WITH GST
Follow the procedure “WITH CONSULT-II” above.

SEF058Y

EC-420
DTC P0605 ECM
[KA24DE]
Diagnostic Procedure UBS00D9N

1. INSPECTION START A

With CONSULT-II
EC
1. Turn ignition switch ON.
2. Select “SELF DIAG RESULTS” mode with CONSULT-II.
3. Touch “ERASE”. C
4. Perform DTC Confirmation Procedure.
See EC-420, "DTC Confirmation Procedure" .
5. Is the 1st trip DTC P0605 displayed again? D
With GST
1. Turn ignition switch ON.
2. Select MODE 4 with GST. E
3. Perform DTC Confirmation Procedure.
See EC-420, "DTC Confirmation Procedure" .
4. Is the 1st trip DTC P0605 displayed again? F
Yes or No
Yes >> Replace ECM.
G
No >> INSPECTION END

EC-421
DTC P1143 HO2S1
[KA24DE]
DTC P1143 HO2S1 PFP:22690

Component Description UBS00D9O

The heated oxygen sensor 1 is placed into the exhaust manifold. It


detects the amount of oxygen in the exhaust gas compared to the
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.

SEF463R

SEF288D

CONSULT-II Reference Value in Data Monitor Mode UBS00D9P

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
HO2S1 (B1) 0 - 0.3V ←→ Approx. 0.6 - 1.0V
Maintaining engine speed at 2,000 LEAN ←→ RICH
● Engine: After warming up
HO2S1 MNTR (B1) rpm Changes more than 5 times during
10 seconds.

On Board Diagnosis Logic UBS00D9Q

To judge the malfunction, the output from the heated oxygen sensor
1 is monitored to determine whether the “rich” output is sufficiently
high and whether the “lean” output is sufficiently low. When both the
outputs are shifting to the lean side, the malfunction will be detected.

SEF300U

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Heated oxygen sensor 1
● Heated oxygen sensor 1 heater
Heated oxygen sensor The maximum and minimum voltage from the
P1143 ● Fuel pressure
1 lean shift monitoring sensor are not reached to the specified voltages.
● Fuel injector
● Intake air leaks

EC-422
DTC P1143 HO2S1
[KA24DE]
DTC Confirmation Procedure UBS00D9R

A
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at EC
least 5 seconds before conducting the next test.
TESTING CONDITION:
● Always perform at a temperature above −10°C (14°F). C
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II D
1. Start engine and warm it up to normal operating temperature.
2. Stop engine and wait at least 5 seconds.
3. Turn ignition switch ON and select “HO2S1 (B1) P1143” of E
“HO2S1” in “DTC WORK SUPPORT” mode with CONSULT-II.
4. Touch “START”.
5. Start engine and let it idle for at least 3 minutes. F
NOTE:
Never raise engine speed above 3,600 rpm after this step. If
the engine speed limit is exceeded, return to step 5. G
LEC054A

6. When the following conditions are met, “TESTING” will be dis-


H
played on the CONSULT-II screen. Maintain the conditions con-
tinuously until “TESTING” changes to “COMPLETED”. (It will
take approximately 50 seconds or more.)
I
ENG SPEED 1,200 - 3,150 rpm
Vehicle speed Less than 100 km/h (Less than 62 MPH)
B/FUEL SCHDL 3.5 - 15 msec J
Shift lever Suitable position

If “TESTING” is not displayed after 5 minutes, retry from LEC053A


K
step 2.
7. Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to EC-424, "Diagnostic
L
Procedure" .

LEC055A

Overall Function Check UBS00D9S

Use this procedure to check the overall function of the heated oxygen sensor 1 circuit. During this check, a 1st
trip DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to normal operating temperature.

EC-423
DTC P1143 HO2S1
[KA24DE]
2. Set voltmeter probes between ECM terminal 50 (Heated oxygen
sensor 1 signal) and ground.
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
– The maximum voltage is over 0.6V at least 1 time.
– The minimum voltage is over 0.1V at least 1 time.
4. If NG, go to EC-424, "Diagnostic Procedure" .

AEC873A

Diagnostic Procedure UBS00D9T

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-127, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0431E

2. RETIGHTEN HEATED OXYGEN SENSOR 1


Loosen and retighten heated oxygen sensor 1.
Tightening torque :40 - 60 N·m
(4.1 - 6.1 kg-m, 30 - 44 ft-lb)

>> GO TO 3.

BBIA0429E

EC-424
DTC P1143 HO2S1
[KA24DE]
3. CLEAR THE SELF-LEARNING DATA. A
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed. C
Is the 1st trip DTC P0171 detected?
Is it difficult to start engine?
D

SEF215Z

F
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF. G
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 3 seconds at idle speed.
H
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Make sure DTC P0102 is displayed.
I
6. Erase the DTC memory. Refer to EC-61, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
7. Make sure DTC P0000 is displayed.
J
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 detected? AEC131A
Is it difficult to start engine?
Yes or No K
Yes >> Perform trouble diagnosis for DTC P0171. Refer to EC-231 .
No >> GO TO 4.
L
4. CHECK HEATED OXYGEN SENSOR 1 HEATER
Check resistance between terminals 3 and 1. M
Resistance : 3.3 - 4.0 Ω [at 25°C (77°F)]
Check continuity between terminals 2 and 1, 3 and 2.
Continuity should not exist.
CAUTION:
Discard any heated oxygen sensor which has been dropped
from a height of more than 0.5 m (19.7 in) onto a hard surface
such as a concrete floor; use a new one.
OK or NG SEF220W

OK >> GO TO 5.
NG >> Replace heated oxygen sensor 1.

EC-425
DTC P1143 HO2S1
[KA24DE]
5. CHECK HEATED OXYGEN SENSOR 1
Refer to EC-213, "Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 1.

6. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
Refer to EC-211, "Wiring Diagram" , for circuit.

>> INSPECTION END


Removal and Installation UBS00D9U

HEATED OXYGEN SENSOR 1


Refer toEM-13, "OUTER COMPONENT PARTS" .

EC-426
DTC P1144 HO2S1
[KA24DE]
DTC P1144 HO2S1 PFP:22690
A
Component Description UBS00D9V

The heated oxygen sensor 1 is placed into the exhaust manifold. It


detects the amount of oxygen in the exhaust gas compared to the EC
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts C
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.
D

SEF463R

H
SEF288D

CONSULT-II Reference Value in Data Monitor Mode UBS00D9W I


Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION J
HO2S1 (B1) 0 - 0.3V ←→ Approx. 0.6 - 1.0V
Maintaining engine speed at 2,000 LEAN ←→ RICH
● Engine: After warming up
HO2S1 MNTR (B1) rpm Changes more than 5 times during K
10 seconds.

On Board Diagnosis Logic UBS00D9X

L
To judge the malfunction, the output from the heated oxygen sensor
1 is monitored to determine whether the “rich” output is sufficiently
high. The “lean” output is sufficiently low. When both the outputs are
shifting to the rich side, the malfunction will be detected. M

SEF299U

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Heated oxygen sensor 1
Heated oxygen sensor The maximum and minimum voltages from the ● Heated oxygen sensor 1 heater
P1144
1 rich shift monitoring sensor are beyond the specified voltages. ● Fuel pressure
● Fuel injector

EC-427
DTC P1144 HO2S1
[KA24DE]
DTC Confirmation Procedure UBS00D9Y

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
● Always perform at a temperature above −10°C (14°F).
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine and wait at least 5 seconds.
3. Turn ignition switch ON and select “HO2S1 (B1) P1144” of “HO2S1” in “DTC WORK SUPPORT” mode
with CONSULT-II.
4. Touch “START”.
5. Start engine and let it idle for at least 3 minutes.
NOTE:
Never raise engine speed above 3,600 rpm after this step. If
the engine speed limit is exceeded, return to step 5.

LEC056A

6. When the following conditions are met, “TESTING” will be dis-


played on the CONSULT-II screen. Maintain the conditions con-
tinuously until “TESTING” changes to “COMPLETED”. (It will
take approximately 50 seconds or more.)
ENG SPEED 1,200 - 3,150 rpm
Vehicle speed Less than 100 km/h (Less than 62 MPH)
B/FUEL SCHDL 3.5 - 15 msec
Shift lever Suitable position

If “TESTING” is not displayed after 5 minutes, retry from LEC057A

step 2.
7. Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to EC-429, "Diagnostic
Procedure" .

LEC058A

Overall Function Check UBS00D9Z

Use this procedure to check the overall function of the front heated oxygen sensor circuit. During this check, a
1st trip DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to normal operating temperature.

EC-428
DTC P1144 HO2S1
[KA24DE]
2. Set voltmeter probes between ECM terminal 50 (Heated oxygen
sensor 1 signal) and ground. A
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
– The maximum voltage is below 0.8V at least 1 time. EC
– The minimum voltage is below 0.35V at least 1 time.
4. If NG, go to EC-429, "Diagnostic Procedure" .
C

AEC873A

D
Diagnostic Procedure UBS00DA0

1. CHECK GROUND CONNECTIONS


E
1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-127, "Ground Inspection" .
F
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
G

BBIA0431E

2. RETIGHTEN HEATED OXYGEN SENSOR 1 I

Loosen and retighten heated oxygen sensor 1.


Tightening torque : 40 - 60 N·m J
(4.1 - 6.1 kg-m, 30 - 44 ft-lb)

K
>> GO TO 3.

SEF332VB

EC-429
DTC P1144 HO2S1
[KA24DE]
3. CLEAR THE SELF-LEARNING DATA
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “ACTIVE TEST” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 detected?
Is it difficult to start engine?

SEF215Z

Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 3 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-61, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 detected? AEC131A
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0172. Refer to EC-238 .
No >> GO TO 4.

4. CHECK HARNESS CONNECTOR


1. Turn ignition switch OFF.
2. Disconnect heated oxygen sensor 1 harness connector.
3. Check harness connector for water.
Water should not exit.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace harness connector.

EC-430
DTC P1144 HO2S1
[KA24DE]
5. CHECK HEATED OXYGEN SENSOR 1 HEATER A
Check resistance between terminals 3 and 1.
Resistance : 3.3 - 4.0 Ω [at 25°C (77°F)]
EC
Check continuity between terminals 2 and 1, 3 and 2.
Continuity should not exist.
CAUTION: C
● Discard any heated oxygen sensor which has been dropped
from a height of more than 0.5 m (19.7 in) onto a hard sur-
face such as a concrete floor; use a new one. D
● Before installing new oxygen sensor, clean exhaust system SEF220W
threads using Oxygen Sensor Thread Cleaner tool J-43897-
18 or J-43897-12 and approved anti-seize lubricant. E
OK or NG
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 1. F
6. CHECK HEATED OXYGEN SENSOR 1
Refer to EC-213, "Component Inspection" . G
OK or NG
OK >> GO TO 7.
NG >> Replace heated oxygen sensor 1. H

7. CHECK INTERMITTENT INCIDENT


I
Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
Refer to EC-211, "Wiring Diagram" , for circuit.

J
>> INSPECTION END
Removal and Installation UBS00DA1

HEATED OXYGEN SENSOR 1 K


Refer to EM-13, "OUTER COMPONENT PARTS" .

EC-431
DTC P1146 HO2S2
[KA24DE]
DTC P1146 HO2S2 PFP:226A0

Component Description UBS00DA2

The heated oxygen sensor 2, after three way catalyst (manifold),


monitors the oxygen level in the exhaust gas.
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
SEF327R

CONSULT-II Reference Value in Data Monitor Mode UBS00DA3

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up
● Keeping the engine speed Revving engine from idle up to 3,000
HO2S2 (B1) between 3,500 and 4,000 rpm 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm quickly.
for 1 minute and at idle for 1
minute under no load
● Engine: After warming up
● Keeping the engine speed Revving engine from idle up to 3,000
HO2S2 MNTR (B1) between 3,500 and 4,000 rpm LEAN ←→ RICH
rpm quickly.
for 1 minute and at idle for 1
minute under no load

On Board Diagnosis Logic UBS00DA4

The heated oxygen sensor 2 has a much longer switching time


between rich and lean than the heated oxygen sensor 1. The oxygen
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the minimum voltage of the sensor
is sufficiently low during various driving conditions such as fuel-cut.

MBIB1080E

DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
● Harness or connectors
(The sensor circuit is open or shorted.)
Heated oxygen sensor 2 ● The minimum voltage from the sensor is not Heated oxygen sensor 2
P1146 ●
minimum voltage monitoring reached to the specified voltage.
● Fuel pressure
● Fuel injector

EC-432
DTC P1146 HO2S2
[KA24DE]
DTC Confirmation Procedure UBS00ELY

A
NOTE:
If DTC confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
EC
WITH CONSULT-II
TESTING CONDITION:
For better results, perform “DTC WORK SUPPORT” at a temperature of 0 to 30 °C (32 to 86 °F).
C
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine and warm it up to the normal operating tempera- D
ture.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and E
4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Select “HO2S2 (B1) P1146” of “HO2S2” in “DTC WORK SUP- F
PORT” mode with CONSULT-II. SEF189Y

7. Start engine and following the instruction of CONSULT-II.


G

PBIB0818E J
8. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”.
If “NG” is displayed, refer toEC-436, "Diagnostic Procedure" .
If “CAN NOT BE DIAGNOSED” is displayed, perform the following. K
a. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
b. Return to step 1.
Overall Function Check UBS00DA6
L

Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a 1st
trip DTC might not be confirmed.
M
CAUTION:
Always drive vehicle at a safe speed.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.

EC-433
DTC P1146 HO2S2
[KA24DE]
5. Set voltmeter probes between ECM terminals 56 (Heated oxy-
gen sensor 2 signal) and ground.
6. Check the voltage when revving engine up to 4,000 rpm under
no load at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be below 0.55V at least once during this
procedure.
If the voltage can be confirmed in step 4, step 5 is not nec-
essary.
7. Keep vehicle at idling for 10 minutes, then check the voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in 3rd AEC874A

gear position (M/T), D position with “OD” OFF (A/T).


The voltage should be below 0.55V at least once during this procedure.
8. If NG, go to EC-436, "Diagnostic Procedure" .

EC-434
DTC P1146 HO2S2
[KA24DE]
Wiring Diagram UBS00DA7

EC

BBWA1057E

EC-435
DTC P1146 HO2S2
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Warm-up condition
● Revving engine from idle up to 3,000 rpm
56 OR Heated oxygen sensor 2 quickly after the following conditions are met. 0 - Approximately 1.0V
– Keeping the engine speed between 3,500 and
4,000 rpm for 1 minute and at idle for 1 minute
under no load

Diagnostic Procedure UBS00DA8

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-127, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0431E

EC-436
DTC P1146 HO2S2
[KA24DE]
2. CLEAR THE SELF-LEARNING DATA A
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed. C
Is the 1st trip DTC P0172 detected?
Is it difficult to start engine?
D

SEF215Z

F
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF. G
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 3 seconds at idle speed.
H
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Make sure DTC P0102 is displayed.
I
6. Erase the DTC memory. Refer to EC-61, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
7. Make sure DTC P0000 is displayed.
J
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 detected? AEC131A
Is it difficult to start engine?
Yes or No K
Yes >> Perform trouble diagnosis for DTC P0172. Refer to EC-238 .
No >> GO TO 3.
L
3. CHECK INPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF. M
2. Disconnect heated oxygen sensor 2 harness connector and ECM harness connector.
3. Check harness continuity between ECM terminal 56 and HO2S2 terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
4. Check harness continuity between ECM terminal 56 or HO2S2 terminal 1 and ground.
Refer to Wiring Diagram.
Continuity should not exist.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

EC-437
DTC P1146 HO2S2
[KA24DE]
4. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors M59, F27
● Harness for open or short between heated oxygen sensor 2 and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK GROUND CIRCUIT


1. Check harness continuity between heated oxygen sensor 2 terminal 4 and ground.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

6. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M59, F27
● Harness for open or short between heated oxygen sensor 2 and ground

>> Repair open circuit or short to power in harness or connectors.

7. CHECK HEATED OXYGEN SENSOR 2


Refer to EC-219, "Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace heated oxygen sensor 2.

8. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Removal and Installation UBS00DA9

HEATED OXYGEN SENSOR 2


Refer to EX-3, "EXHAUST SYSTEM" .

EC-438
DTC P1147 HO2S2
[KA24DE]
DTC P1147 HO2S2 PFP:226A0
A
Component Description UBS00DAA

The heated oxygen sensor 2, after three way catalyst (manifold),


monitors the oxygen level in the exhaust gas. EC
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt- C
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for D
engine control operation.
SEF327R

E
CONSULT-II Reference Value in Data Monitor Mode UBS00DAB

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
● Engine: After warming up
● Keeping the engine speed Revving engine from idle up to 3,000
HO2S2 (B1) between 3,500 and 4,000 rpm 0 - 0.3V ←→ Approx. 0.6 - 1.0V G
rpm quickly.
for 1 minute and at idle for 1
minute under no load
● Engine: After warming up H
● Keeping the engine speed Revving engine from idle up to 3,000
HO2S2 MNTR (B1) between 3,500 and 4,000 rpm LEAN ←→ RICH
rpm quickly.
for 1 minute and at idle for 1
minute under no load I

On Board Diagnosis Logic UBS00DAC

The heated oxygen sensor 2 has a much longer switching time J


between rich and lean than the heated oxygen sensor 1. The oxygen
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen K
sensor 2, ECM monitors whether the maximum voltage of the sensor
is sufficiently high during various driving conditions such as fuel-cut.
L

SEF259VA M

DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
● Harness or connectors
(The sensor circuit is open or shorted.)
Heated oxygen sensor 2 ● The maximum voltage from the sensor is not ● Heated oxygen sensor 2
P1147
maximum voltage monitoring reached to the specified voltage. ● Fuel pressure
● Fuel injector
● Intake air leaks

EC-439
DTC P1147 HO2S2
[KA24DE]
DTC Confirmation Procedure UBS00ELZ

NOTE:
If DTC confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
TESTING CONDITION:
For better results, perform “DTC WORK SUPPORT” at a temperature of 0 to 30 °C (32 to 86 °F).
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine and warm it up to the normal operating tempera-
ture.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and
4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Select “HO2S2 (B1) P1147” of “HO2S2” in “DTC WORK SUP-
PORT” mode with CONSULT-II. SEF189Y

7. Start engine and following the instruction of CONSULT-II.

PBIB0819E

8. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”.


If “NG” is displayed, refer to EC-443, "Diagnostic Procedure" .
If “CAN NOT BE DIAGNOSED” is displayed, perform the following.
a. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
b. Return to step 1.
Overall Function Check UBS00DAE

Use this procedure to check the overall function of the rear heated oxygen sensor circuit. During this check, a
1st trip DTC might not be confirmed.
CAUTION:
Always drive vehicle at a safe speed.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.

EC-440
DTC P1147 HO2S2
[KA24DE]
5. Set voltmeter probes between ECM terminals 56 (Heated oxy-
gen sensor 2 signal) and ground. A
6. Check the voltage when revving engine up to 4,000 rpm under
no load at least 10 times.
(Depress and release accelerator pedal as soon as possible.) EC
The voltage should be above 0.68V at least once during this
procedure.
If the voltage can be confirmed in step 4, step 5 is not nec-
essary. C
7. Keep vehicle at idling for 10 minutes, then check the voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in 3rd AEC874A

gear position (M/T), D position with “OD” OFF (A/T). D


The voltage should be above 0.68V at least once during this procedure.
8. If NG, go to EC-443, "Diagnostic Procedure" .
E

EC-441
DTC P1147 HO2S2
[KA24DE]
Wiring Diagram UBS00DAF

BBWA1057E

EC-442
DTC P1147 HO2S2
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
● Warm-up condition
● Revving engine from idle up to 3,000 rpm
56 OR Heated oxygen sensor 2 quickly after the following conditions are met. 0 - Approximately 1.0V
D
– Keeping the engine speed between 3,500 and
4,000 rpm for 1 minute and at idle for 1 minute
under no load
E
Diagnostic Procedure UBS00DAG

1. CHECK GROUND CONNECTIONS


F
1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-127, "Ground Inspection" . G
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections. H

BBIA0431E

EC-443
DTC P1147 HO2S2
[KA24DE]
2. CLEAR THE SELF-LEARNING DATA
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 detected?
Is it difficult to start engine?

SEF215Z

Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 3 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-61, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 detected? AEC131A
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171. Refer EC-231 .
No >> GO TO 3.

3. CHECK INPUT SIGNAL CIRCUIT


1. Disconnect heated oxygen sensor 2 harness connector and ECM harness connector.
2. Check harness continuity between ECM terminal 56 and HO2S2 terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
3. Check harness continuity between ECM terminal 56 or HO2S2 terminal 1 and ground.
Refer to Wiring Diagram.
Continuity should not exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

EC-444
DTC P1147 HO2S2
[KA24DE]
4. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connectors M59, F27
● Harness for open or short between ECM and heated oxygen sensor 2 EC

>> Repair open circuit or short to ground or short to power in harness or connectors.
C
5. CHECK GROUND CIRCUIT
1. Check harness continuity between heated oxygen sensor 2 terminal 4 and ground. D
Refer to Wiring Diagram.
Continuity should exist.
E
2. Also check harness for short to power.
OK or NG
OK >> GO TO 7. F
NG >> GO TO 6.

6. DETECT MALFUNCTIONING PART


G
Check the following.
● Harness connectors M59, F27
● Harness for open or short between heated oxygen sensor 2 and ground H

>> Repair open circuit or short to power in harness or connectors.


I
7. CHECK HEATED OXYGEN SENSOR 2
Refer to EC-219, "Component Inspection" . J
OK or NG
OK >> GO TO 8.
NG >> Replace heated oxygen sensor 2. K
8. CHECK INTERMITTENT INCIDENT
Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . L

>> INSPECTION END


M
Removal and Installation UBS00DAH

HEATED OXYGEN SENSOR 2


Refer to EX-3, "EXHAUST SYSTEM" .

EC-445
DTC P1148 CLOSED LOOP CONTROL
[KA24DE]
DTC P1148 CLOSED LOOP CONTROL PFP:22690

On Board Diagnosis Logic UBS00DAI

This self-diagnosis has the one trip detection logic.


DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● The heated oxygen sensor 1 circuit is
The closed loop control function does not oper- open or shorted.
Closed loop control
P1148 ate even when vehicle is driving in the speci-
function ● Heated oxygen sensor 1
fied condition.
● Heated oxygen sensor heater

DTC Confirmation Procedure UBS00DAJ

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
● Never raise engine speed above 3,600 rpm during the DTC Confirmation Procedure. If the engine
speed limit is exceeded, retry the procedure from step 2.
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Hold engine speed at 2,000 rpm and check the following.
– “HO2S1 (B1)” voltage should go above 0.70V at least once.
– “HO2S1 (B1)” voltage should go below 0.21V at least once.
If the result is NG, perform EC-447, "Diagnostic Procedure" .
If the result is OK, perform the following step.
4. Let engine idle at least 5 minutes.
5. Maintain the following condition at least 50 consecutive sec-
onds.
SEF682Y
B/FUEL SCHDL 4.0 msec or more
ENG SPEED More than 1,800 rpm
Shift lever Suitable position
VHCL SPEED SE More than 70 km/h (43 MPH)

During this test, DTC P0134 may be displayed on CONSULT-II screen.


6. If DTC is detected, go to EC-447, "Diagnostic Procedure" .

EC-446
DTC P1148 CLOSED LOOP CONTROL
[KA24DE]
Overall Function Check UBS00DAK

A
Use this procedure to check the overall function of the closed loop control. During this check, a DTC might not
be confirmed.
WITH GST
EC
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 50 (Heated oxygen
sensor 1 signal) and ground.
C
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
– The voltage should go above 0.70V at least once.
D
– The voltage should go below 0.21V at least once.
4. If NG, go to EC-447, "Diagnostic Procedure" .
E

AEC873A

Diagnostic Procedure UBS00DAL F


Refer to “Diagnostic Procedure” for DTC P0133, EC-202 .

EC-447
DTC P1217 ENGINE OVER TEMPERATURE
[KA24DE]
DTC P1217 ENGINE OVER TEMPERATURE PFP:00000

On Board Diagnosis Logic UBS00DAM

If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Cooling fan (crankshaft driven)
● Cooling fan does not operate properly (Over- ● Radiator hose
heat).
● Radiator
● Cooling fan system does not operate prop-
● Radiator cap
Engine over tempera- erly (Overheat).
P1217 ● Water pump
ture (Overheat) ● Engine coolant was not added to the system
using the proper filling method. ● Thermostat
● Engine coolant is not within the specified ● Engine coolant temperature sensor
range. For more information, refer to EC-450,
"Main 11 Causes of Overheating" .

CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to MA-16 , “Changing Engine
Coolant”. Also, replace the engine oil.
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-14, "ANTI-FREEZE COOLANT MIXTURE
RATIO" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function Check UBS00DAN

WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-449,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-449,
"Diagnostic Procedure" .
3. Start engine.
4. Make sure that cooling fan (crankshaft driven) operates.
SEF621W
5. If NG, go to EC-449, "Diagnostic Procedure" .
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below the proper range, skip the following steps
and go to EC-449, "Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer filled the coolant, skip the following steps
and go to EC-449, "Diagnostic Procedure" .
3. Start engine and make sure that cooling fan (crankshaft driven) operates.
Be careful not to overheat engine.
4. If NG, go to EC-449, "Diagnostic Procedure" .

EC-448
DTC P1217 ENGINE OVER TEMPERATURE
[KA24DE]
Diagnostic Procedure UBS00DAO

1. CHECK COOLING FAN (CRANKSHAFT DRIVEN) OPERATION A

Start engine and make sure that cooling fan (crankshaft driven) operates.
OK or NG EC
OK >> GO TO 2.
NG >> Check cooling fan (crankshaft driven). Refer to CO-16, "COOLING FAN (CRANKSHAFT
DRIVEN)" . C

2. CHECK COOLING SYSTEM FOR LEAK


Apply pressure to the cooling system with a tester, and check if the D
pressure drops.
Testing pressure : 157 kPa (1.6 kg/cm2 , 23 psi) E
CAUTION:
Higher than the specified pressure may cause radiator damage.
Pressure should not drop. F
OK or NG
OK >> GO TO 3.
NG >> Check the following for leak. G
SLC754A
● Hose

● Radiator

● Water pump H
Refer to CO-10, "WATER PUMP" .

3. CHECK RADIATOR CAP I


Apply pressure to cap with a tester.
Radiator cap relief : 78 - 98 kPa
J
pressure (0.8 - 1.0 kg/cm2 , 11 - 14 psi)
OK or NG
OK >> GO TO 4. K
NG >> Replace radiator cap.

L
SLC755A

4. CHECK THERMOSTAT M

1. Check valve seating condition at normal room temperatures.


It should seat tightly.
2. Check valve opening temperature and valve lift.
Valve opening tempera- : 76.5°C (170°F) [standard]
ture
Valve lift : More than 8 mm/90°C
(0.31 in/194°F)
3. Check if valve is closed at 5°C (41°F) below valve opening tem-
perature.
For details, refer to CO-13, "THERMOSTAT" .
OK or NG SLC343

OK >> GO TO 5.
NG >> Replace thermostat.

EC-449
DTC P1217 ENGINE OVER TEMPERATURE
[KA24DE]
5. CHECK ENGINE COOLANT TEMPERATURE SENSOR
Check resistance between engine coolant temperature sensor termi-
nals 1 and 2 as shown in the figure.

PBIB2005E

<Reference data>
Temperature °C (°F) Resistance kΩ
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
OK or NG
OK >> GO TO 5.
NG >> Replace engine coolant temperature sensor.

SEF012P

6. CHECK MAIN 11 CAUSES


If the cause cannot be isolated, go to EC-450, "Main 11 Causes of Overheating" .

>> INSPECTION END


Perform FINAL CHECK by the following procedure after repair is completed.
1. Warm up engine. Run the vehicle for at least 20 minutes. Pay attention to engine coolant temperature
gauge on the instrument panel. If the reading shows an abnormally high temperature, another part may be
malfunctioning.
2. Stop vehicle and let engine idle. Check the intake and exhaust systems for leaks by listening for noise or
visually inspecting the components.
3. Allow engine to cool and visually check for oil and coolant leaks. Then, perform “Overall Function Check”.
Main 11 Causes of Overheating UBS00DAP

Engine Step Inspection item Equipment Standard Reference page


OFF 1 ● Blocked radiator ● Visual No blocking —
● Blocked condenser
● Blocked radiator grille
● Blocked bumper
2 ● Coolant mixture ● Coolant tester 50 - 50% coolant mixture See MA-12, "Recom-
mended Fluids and Lubri-
cants" .
3 ● Coolant level ● Visual Coolant up to MAX level See MA-16 , “Changing
in reservoir tank and radi- Engine Coolant”.
ator filler neck
4 ● Radiator cap ● Pressure tester 78 - 98 kPa (0.8 - 1.0 kg/ See CO-8, "System
cm2 , 11 - 14 psi) Check" .
59 - 98 kPa (0.6 - 1.0 kg/
cm2 , 9 - 14 psi) (Limit)

EC-450
DTC P1217 ENGINE OVER TEMPERATURE
[KA24DE]
Engine Step Inspection item Equipment Standard Reference page
A
ON*2 5 ● Coolant leaks ● Visual No leaks See CO-8, "System
Check" .

ON*2 6 ● Thermostat ● Touch the upper and Both hoses should be hot See CO-13, "THERMO-
lower radiator hoses STAT" and CO-14, EC
"RADIATOR" .
OFF 7 ● Combustion gas leak ● Color checker chemi- Negative —
cal tester 4 Gas ana- C
lyzer

ON*3 8 ● Coolant temperature ● Visual Gauge less than 3/4 —


gauge when driving
D
● Coolant overflow to ● Visual No overflow during driv- See MA-16 , “Changing
reservoir tank ing and idling Engine Coolant”.

OFF*4 9 ● Coolant return from ● Visual Should be initial level in See CO-8, "System E
reservoir tank to radia- reservoir tank Check" .
tor
OFF 10 ● Cylinder head ● Straight gauge feeler 0.1 mm (0.004 in) Maxi- See EM-32, "CYLINDER
gauge mum distortion (warping) HEAD" .
F
11 ● Cylinder block and pis- ● Visual No scuffing on cylinder See EM-48, "CYLINDER
tons walls or piston BLOCK" .
G
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time. H
For more information, refer to CO-6, "OVERHEATING CAUSE ANALYSIS" .

EC-451
DTC P1336 CKP SENSOR (OBD)
[KA24DE]
DTC P1336 CKP SENSOR (OBD) PFP:23731

Component Description UBS00DAQ

The crankshaft position sensor (OBD) is located on the transmission


housing facing the gear teeth (cogs) of the flywheel or drive plate. It
detects the fluctuation of the engine revolution.
The sensor consists of a permanent magnet, core and coil.
When the engine is running, the high and low parts of the teeth
cause the gap with the sensor to change.
The changing gap causes the magnetic field near the sensor to
change.
Due to the changing magnetic field, the voltage from the sensor
changes.
The ECM receives the voltage signal and detects the fluctuation of
SEF956N
the engine revolution.
This sensor is not used to control the engine system.
It is used only for the on board diagnosis.

SEF335V

On Board Diagnosis Logic UBS00DAR

DTC No. Trouble Diagnosis Name DTC Detecting Condition Possible Cause
● A chipping of the flywheel or drive plate ● Harness or connectors
Crankshaft position sensor gear tooth (cog) is detected by the ECM.
P1336 ● Crankshaft position sensor (OBD)
(OBD) (COG)
● Drive plate/Flywheel

DTC Confirmation Procedure UBS00DAS

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine and run it for at least 2 minutes at idle speed.
3. If 1st trip DTC is detected, go to EC-454, "Diagnostic Procedure"
.
WITH GST
Follow the procedure “WITH CONSULT-II” above.

SEF058Y

EC-452
DTC P1336 CKP SENSOR (OBD)
[KA24DE]
Wiring Diagram UBS00DAT

EC

BBWA0548E

EC-453
DTC P1336 CKP SENSOR (OBD)
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (AC Voltage)
COLOR
NO.
[Engine is running]
43 B/W Sensor ground ● Warm-up condition Approximately 0V
● Idle speed

Approx. 0V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle.
Crankshaft position SEF112V
47 L
sensor (OBD)
Approx. 0V

[Engine is running]
● Engine speed is 2,000 rpm

SEF113V

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

Diagnostic Procedure UBS00DAU

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-127, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0431E

2. CHECK INPUT SIGNAL CIRCUIT


1. Disconnect crankshaft position sensor (OBD) and ECM harness
connectors.
2. Check harness continuity between ECM terminal 47 and crank-
shaft position sensor (OBD) terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
SEF335V
NG >> GO TO 3.

EC-454
DTC P1336 CKP SENSOR (OBD)
[KA24DE]
3. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connectors E202, E32
● Harness connectors E41, F25 EC
● Harness for open or short between crankshaft position sensor (OBD) and ECM

C
>> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK GROUND CIRCUIT


D
1. Check harness continuity between crankshaft position sensor (OBD) terminal 1 and ECM terminal 43.
Refer to wiring diagram.
Continuity should exist. E

2. Also check harness for short to ground and short to power.


OK or NG F
OK >> GO TO 6.
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART G

Check the following.


● Harness connectors E202, E32 H
● Harness connectors E41, F25
● Harness for open or short between crankshaft position sensor (OBD) and ECM
I
>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK SHIELD CIRCUIT J

1. Disconnect harness connectors E202, E32.


2. Check harness continuity between harness connector E32 terminal 2 and ground. K
Refer to wiring diagram.
Continuity should exist
L
3. Also check harness for short to power.
4. Then reconnect harness connectors.
OK or NG M
OK >> GO TO 8.
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E41, F25
● Harness for open or short between harness connector E32 and ground

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-455
DTC P1336 CKP SENSOR (OBD)
[KA24DE]
8. CHECK IMPROPER INSTALLATION
1. Loosen and retighten the fixing bolt of the crankshaft position sensor (OBD). Then retest.
2. Perform EC-452, "DTC Confirmation Procedure" again.
OK or NG
OK >> INSPECTION END
NG >> GO TO 9.

9. CHECK CRANKSHAFT POSITION SENSOR (OBD)


Refer to EC-274, "Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> Replace crankshaft position sensor (OBD).

10. CHECK GEAR TOOTH


Visually check for chipping flywheel or drive plate gear tooth (cog).
OK or NG
OK >> GO TO 11.
NG >> Replace the flywheel or drive plate.

11. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-456
DTC P1400 EGRC-SOLENOID VALVE
[KA24DE]
DTC P1400 EGRC-SOLENOID VALVE PFP:14956
A
Component Description UBS00DAV

The EGRC solenoid valve responds to signals from the ECM. When
the ECM sends an OFF signal, the vacuum signal passes through EC
the solenoid valve. The signal then reaches the EGR valve.
When the ECM sends an ON signal, a plunger will then move to cut
the vacuum signal from the throttle body to the EGR valve.
C

SEF240PD

E
CONSULT-II Reference Value in Data Monitor Mode UBS00DAW

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
● Engine: After warming up Idle ON
● Air conditioner switch: OFF
EGRC SOL/V ● Shift lever: P or N (A/T), Neutral Rev engine up from idle to 3,000 G
(M/T) OFF
rpm quickly.
● No-load
H
On Board Diagnosis Logic UBS00DAX

DTC No. Trouble Diagnosis Name DTC Detecting Condition Possible Cause
● Harness or connectors I
The improper voltage signal is sent to (The EGRC solenoid valve circuit is open
P1400 EGRC solenoid valve circuit or shorted.)
ECM through EGRC solenoid valve.
● EGRC solenoid valve J
DTC Confirmation Procedure UBS00DAY

NOTE: K
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Always perform at a temperature above –10°C (14°F). L
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
M
2. Select “DATA MONITOR” mode with CONSULT-II.

SEF174Y

EC-457
DTC P1400 EGRC-SOLENOID VALVE
[KA24DE]
3. Maintain the following conditions for at least 5 consecutive sec-
onds.
ENG SPEED Less than 3,000 rpm
B/FUEL SCHDL Less than 12.6 msec
VHCL SPEED SE Suitable speed

4. If 1st trip DTC is detected, go to EC-460, "Diagnostic Procedure"


.

SEF201Y

Overall Function Check UBS00DAZ

Use this procedure to check the overall function of the EGR temperature sensor. During this check, a 1st trip
DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Check the voltage between ECM terminal 103 and ground at
idle.
Voltage: 0 - 1V
3. Check that the voltage changes to battery voltage and returns to
0 - 1V when revving the engine from idle to 3,000 rpm quickly.
4. If NG, go to EC-460, "Diagnostic Procedure" .

SEF242V

EC-458
DTC P1400 EGRC-SOLENOID VALVE
[KA24DE]
Wiring Diagram UBS00DB0

EC

BBWA0452E

EC-459
DTC P1400 EGRC-SOLENOID VALVE
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
BATTERY VOLTAGE
● Warm-up condition
(11 - 14V)
● Idle speed
[Engine is running]
103 G/W EGRC-solenoid valve
● Warm-up condition
● Lift up the vehicle 0 - 1V
● Shift lever: D (A/T), 1st (M/T)
● Revving engine from idle to 3,000 rpm quickly

Diagnostic Procedure UBS00DB1

1. CHECK EGRC SOLENOID VALVE


With CONSULT-II
1. Turn ignition switch ON.
2. Turn EGRC solenoid valve “ON” and “OFF” in “ACTIVE TEST”
mode with CONSULT-II and check operating sound.

SEF722Z

Without CONSULT-II
1. Start engine and rev engine up to 3,000 rpm quickly.
2. When disconnecting and reconnecting the EGRC solenoid valve harness connector, make sure that the
EGRC solenoid valve makes operating sound. (The DTC or the 1st trip DTC for the EGRC solenoid valve
will be displayed, however, ignore it.)
OK or NG
OK (With CONSULT-II)>>GO TO 6.
OK (Without CONSULT-II)>>GO TO 7.
NG >> GO TO 2

EC-460
DTC P1400 EGRC-SOLENOID VALVE
[KA24DE]
2. CHECK POWER SUPPLY A
1. Turn ignition switch OFF.
2. Disconnect EGRC solenoid valve harness connector.
3. Turn ignition switch ON. EC

SEF336V
E
4. Check voltage between EGRC solenoid valve terminal 2 and
ground with CONSULT-II or tester.
Voltage: Battery voltage F

OK or NG
OK >> GO TO 4. G
NG >> GO TO 3.

H
SEF192V

3. DETECT MALFUNCTIONING PART I


Check the following.
● Harness connectors E43, M65
J
● Harness connectors M59, F27
● Fuse block (J/B) connector E49
● 10A fuse K
● Harness for open or short between EGRC solenoid valve and fuse

>> Repair open circuit or short to ground or short to power in harness or connectors. L

4. CHECK OUTPUT SIGNAL CIRCUIT


M
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 103 and EGRC solenoid valve terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK (With CONSULT-II)>>GO TO 6.
OK (Without CONSULT-II)>>GO TO 7.
NG >> GO TO 5

5. DETECT MALFUNCTIONING PART


Check the harness for open or short between EGRC solenoid valve and ECM.

>> Repair open circuit or short to ground or short to power in harness or connectors.
EC-461
DTC P1400 EGRC-SOLENOID VALVE
[KA24DE]
6. CHECK EGRC-SOLENOID VALVE
1. Perform “EGRC SOLENOID VALVE” in “ACTIVE TEST” mode.
2. Check air passage continuity and operation delay time under the
following conditions.
Air passage continuity Air passage continuity
Conditions
between A and B between A and C
ON Yes No
OFF No Yes

OK or NG
OK >> GO TO 8. SEF129Y

NG >> Replace EGRC-solenoid valve.

7. CHECK EGRC-SOLENOID VALVE


1. Check air passage continuity and operation delay time under the
following conditions.
Air passage continuity Air passage continuity
Conditions
between A and B between A and C
12V direct current supply
between terminals 1 and Yes No
2
No supply No Yes
OK or NG
AEC919
OK >> GO TO 8.
NG >> Replace EGRC-solenoid valve.

8. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-462
DTC P1402 EGR FUNCTION
[KA24DE]
DTC P1402 EGR FUNCTION PFP:14710
A
Description UBS00DB2

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM Function Actuator EC
Camshaft position sensor Engine speed
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature C
EGR control EGRC solenoid valve
Ignition switch Start signal
Throttle position sensor Throttle position
D
Park/neutral position (PNP) switch Gear position

This system cuts and controls vacuum applied to the EGR valve to suit engine operating conditions. This cut-
and-control operation is accomplished through the ECM and the EGRC solenoid valve. When the ECM E
detects any of the following conditions, current through the solenoid valve is cut. This causes the vacuum to
be cut. The EGR valve remains closed.
● Engine stopped F
● Low engine coolant temperature
● Engine starting
● High-speed engine operation G
● Engine idling
● Excessively high engine coolant temperature
H
● Wide open throttle
● Mass air flow sensor malfunction
I

SEF641Q L
COMPONENT DESCRIPTION
Exhaust Gas Recirculation (EGR) Valve
The EGR valve controls the amount of exhaust gas routed to the M
intake manifold. Vacuum is applied to the EGR valve in response to
throttle valve opening. The vacuum controls the movement of a taper
valve connected to the vacuum diaphragm in the EGR valve.

SEF783K

EC-463
DTC P1402 EGR FUNCTION
[KA24DE]
EGR temperature sensor
The EGR temperature sensor detects temperature changes in the
EGR passageway. When the EGR valve opens, hot exhaust gases
flow, and the temperature in the passageway changes. The EGR
temperature sensor is a thermistor that modifies a voltage signal
sent from the ECM. This modified signal then returns to the ECM as
an input signal. As the temperature increases, EGR temperature
sensor resistance decreases. This sensor is not used to control the
engine system.
It is used only for the on board diagnosis.

SEF599K

<Reference data>
EGR temperature Voltage* Resistance
°C (°F) V MΩ
0 (32) 4.56 0.62 - 1.05
50 (122) 2.25 0.065 - 0.094
100 (212) 0.59 0.011 - 0.015
*: This data is reference value and is measured between ECM terminal 63 (EGR
temperature sensor) and ground.
When EGR system is operating.
Voltage: 0 - 1.5V

SEF068XB

EGRC Solenoid Valve


The EGRC solenoid valve responds to signals from the ECM. When
the ECM sends an OFF signal, the vacuum signal passes through
the solenoid valve. The signal then reaches the EGR valve.
When the ECM sends an ON signal, a plunger will then move to cut
the vacuum signal from the intake manifold collector to the EGR
valve.

SEF240PD

CONSULT-II Reference Value in Data Monitor Mode UBS00EM0

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
EGR TEMP SEN ● Engine: After warming up Less than 4.5V

EC-464
DTC P1402 EGR FUNCTION
[KA24DE]
MONITOR ITEM CONDITION SPECIFICATION
A
● Engine: After warming up Idle OFF
● Air conditioner switch: OFF
EGRC SOL/V ● Shift lever: P or N (A/T), Neutral Engine speed: Revving engine from
(M/T) idle to 3,000 rpm quickly.
ON EC
● No-load

On Board Diagnosis Logic UBS00DB3 C


If EGR temperature sensor detects EGR flow under the condition that does not call for EGR, a high-flow mal-
function is diagnosed.
DTC No. Trouble Diagnosis Name DTC Detecting Condition Possible Cause D
● EGRC solenoid valve
EGR flow is detected under conditions that ● EGR valve leaking or stuck open
P1402 EGR control system stuck open
do not call for EGR.
E
● EGR temperature sensor
● EGRC-BPT valve

DTC Confirmation Procedure UBS00DB4 F


NOTE:
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 5 seconds before conducting the next test. G
● Diagnosis for this DTC will occur when engine coolant temperature is approx. 50 to 60°C (122 to 140°F).
Therefore, it will be better to turn ignition switch ON (Start engine) at the engine coolant temperature
below 30°C (86°F) when starting DTC confirmation procedure. H
TESTING CONDITION:
● Always perform the test 9 temperature above –10°C (14°F).
● Engine coolant temperature and EGR temperature must be I
verified in “DATA MONITOR” mode with CONSULT-II before
starting DTC WORK SUPPORT test. If it is out of range
below, the test cannot be conducted. J
COOLAN TEMP/S: −10 to 60°C (14 to 140°F)*
EGR TEMP SEN: Less than 3.7V
If the values are out of the ranges indicated above, park the
vehicle in a cool place and allow the engine temperature to K
stabilize. Do not attempt to reduce the engine coolant or
EGR temperature with a fan or means other than ambient
air. Doing so may produce an inaccurate diagnostic result. L
SEF202Y
*: Although CONSULT-II screen displays “−10 to 40°C (14 to 104°F)”
as a range of engine coolant temperature, ignore it.
WITH CONSULT-II M
1. Turn ignition switch OFF and wait at least 10 seconds, then turn ignition switch ON.
2. Select “EGR SYSTEM P1402” of “EGR SYSTEM” in “DTC WORK SUPPORT” mode with CONSULT-II.
3. Touch “START”. Follow instruction of CONSULT-II.
4. Start engine and let it idle until “TESTING” on CONSULT-II screen is turned to “COMPLETED”. (It will take
80 seconds or more.)

PBIB1600E

EC-465
DTC P1402 EGR FUNCTION
[KA24DE]
If “TESTING” is not displayed after 5 minutes, turn ignition OFF and cool the engine coolant tem-
perature to the range of −10 to 50°C (14 to 122°F). Retry from step 1.
5. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-
468, "Diagnostic Procedure" .
WITH GST
1. Turn ignition switch ON and select “MODE 1” with GST.
2. Check that engine coolant temperature is within the range of −10 to 50°C (14 to 122°F).
3. Check that voltage between ECM terminal 63 (EGR temperature
sensor signal) and ground is less than 4.5V.
4. Start engine and let it idle for at least 80 seconds.
5. Stop engine.
6. Perform from step 1 to 4.
7. Select “MODE 3” with GST.
8. If DTC is detected, go to EC-468, "Diagnostic Procedure" .
● When using GST, DTC Confirmation Procedure should be
performed twice as much as when using CONSULT-II
because GST cannot display MODE 7 (1st trip DTC) con- PBIB2167E

cerning this diagnosis. Therefore, using CONSULT-II is rec-


ommended.

EC-466
DTC P1402 EGR FUNCTION
[KA24DE]
Wiring Diagram UBS00DB5

EC

BBWA0453E

EC-467
DTC P1402 EGR FUNCTION
[KA24DE]
Diagnostic Procedure UBS00DB6

1. CHECK VACUUM HOSE


Check vacuum hose for clogging, cracks or improper connection.
Refer to EC-30, "Vacuum Hose Drawing" .
OK or NG
OK (With CONSULT-II)>>GO TO 2.
OK (Without CONSULT-II)>>GO TO 3.
NG >> Repair or replace vacuum hose.

SEF109L

2. CHECK EGRC SOLENOID VALVE CIRCUIT


With CONSULT-II
1. Turn ignition switch ON.
2. Turn EGRC solenoid valve “ON” and “OFF” in “ACTIVE TEST”
mode with CONSULT-II and check operating sound.
Clicking noise should be heard.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

SEF716Z

3. CHECK EGRC SOLENOID VALVE CIRCUIT


Without CONSULT-II
1. Turn ignition switch OFF.
2. Disconnect EGRC solenoid valve harness connector.
3. Turn ignition switch ON.
4. Check operating sound of the solenoid valve when disconnecting and reconnecting EGRC solenoid valve
harness connector. (The DTC or the 1st trip DTC for the EGRC solenoid valve will be displayed, however,
ignore it.)
OK or NG
OK >> GO TO 6.
NG >> GO TO 4.

EC-468
DTC P1402 EGR FUNCTION
[KA24DE]
4. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connectors E43, M65
● Harness connectors M59, F27 EC
● Fuse block (J/B) connector E49
● 10A fuse
C
● Harness for open or short between fuse block and EGRC solenoid valve
● Harness for open or short between ECM and EGRC solenoid valve
OK or NG D
OK >> GO TO 5.
NG >> Repair open circuit or short to power in harness or connector.

5. CHECK EGRC-SOLENOID VALVE E

With CONSULT-II
1. Perform “EGRC SOLENOID VALVE” in “ACTIVE TEST” mode. F
2. Check air passage continuity and operation delay time under the
following conditions.
G
Air passage continuity Air passage continuity
Conditions
between A and B between A and C
ON Yes No H
OFF No Yes
OK or NG
OK >> GO TO 7. I
SEF129Y

NG >> Replace EGRC-solenoid valve.

6. CHECK EGRC-SOLENOID VALVE J

Without CONSULT-II
1. Check air passage continuity and operation delay time under the K
following conditions.
Air passage continuity Air passage continuity
Conditions
between A and B between A and C L
12V direct current supply
between terminals 1 and Yes No
2
M
No supply No Yes
OK or NG
AEC919
OK >> GO TO 7.
NG >> Replace EGRC-solenoid valve.

EC-469
DTC P1402 EGR FUNCTION
[KA24DE]
7. CHECK EGR VALVE
● Apply vacuum to EGR vacuum port with a hand vacuum pump.
EGR valve spring should lift.
● Check for sticking.
OK or NG
OK >> GO TO 8.
NG >> Replace EGR valve.

MEF137D

8. CHECK EGRC-BPT VALVE


1. Plug one of two ports of EGRC-BPT valve.
2. Vacuum from the other port and check for leakage while apply-
ing a pressure above 0.981 kPa (100 mmH2 O, 3.94 inH2 O)
from under EGRC-BPT valve.
3. If a leakage is noted, replace the valve.
OK or NG
OK >> GO TO 9.
NG >> Replace EGRC-BPT valve.

SEF083P

EC-470
DTC P1402 EGR FUNCTION
[KA24DE]
9. CHECK EGR TEMPERATURE SENSOR A
1. Turn ignition switch OFF.
2. Disconnect EGR temperature sensor harness connector.
3. Check resistance between EGR temperature sensor terminals 1 EC
and 2 as shown in the figure.

E
SEF643Q

<Reference data>
F
EGR temperature °C (°F) Voltage [V]* Resistance MΩ
0 (32) 4.56 0.62 - 1.05
50 (122) 2.25 0.065 - 0.094 G
100 (212) 0.59 0.011 - 0.015
*: This data reference value and is measured between ECM terminal 63 (EGR
H
temperature sensor) and ground.
OK or NG
OK >> GO TO 10. I
NG >> Replace EGR temperature sensor.

L
SEF068XB

10. CHECK INTERMITTENT INCIDENT M


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-471
DTC P1442 EVAP CONTROL SYSTEM
[KA24DE]
DTC P1442 EVAP CONTROL SYSTEM PFP:14950

On Board Diagnosis Logic UBS00DB7

NOTE:
If DTC P0442 is displayed with DTC P1448, perform trouble diagnosis for DTC P1448 first. (See EC-487
.)
This diagnosis detects leaks in the EVAP purge line using of vapor pressure in the fuel tank.
The EVAP canister vent control valve is closed to shut the EVAP purge line. The vacuum cut valve bypass
valve will then be opened to clear the line between the fuel tank and the EVAP canister purge volume control
solenoid valve. The EVAP control system pressure sensor can now monitor the pressure inside the fuel tank.
If pressure increases, the ECM will check for leaks in the line between the vacuum cut valve and EVAP canis-
ter purge volume control solenoid valve.

PBIB1402E

EC-472
DTC P1442 EVAP CONTROL SYSTEM
[KA24DE]
DTC No. Trouble diagnosis name DTC detecting condition Check Items (Possible Cause)
A
● Incorrect fuel tank vacuum relief valve
● Incorrect fuel filler cap used
● Fuel filler cap remains open or fails to close.
EC
● Foreign matter caught in fuel filler cap.
● Leak is in line between intake manifold and EVAP
canister purge volume control solenoid valve.
C
● Foreign matter caught in EVAP canister vent control
valve.
● EVAP canister or fuel tank leaks
● EVAP purge line (pipe and rubber tube) leaks D
● EVAP purge line rubber tube bent.
● EVAP control system has a ● Blocked or bent rubber tube to EVAP control system
EVAP control system leak. pressure sensor E
P1442 small leak detected
● EVAP control system does ● Loose or disconnected rubber tube
(positive pressure)
not operate properly. ● EVAP canister vent control valve and the circuit
● EVAP canister purge volume control solenoid valve F
and the circuit
● Fuel tank temperature sensor
● O-ring of EVAP canister vent control valve is missing G
or damaged.
● Water separator
● EVAP canister is saturated with water. H
● EVAP control system pressure sensor
● Fuel level sensor and the circuit
● Refueling control valve I
● ORVR system leaks

CAUTION:
● Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used, J
the MIL may come on.
● If the fuel filler cap is not tightened properly, the MIL may come on.
K
● Use only a genuine NISSAN rubber tube as a replacement.
DTC Confirmation Procedure UBS00DB8

Refer to “DTC P0442 EVAP CONTROL SYSTEM”, EC-321, "DTC Confirmation Procedure" . L

Diagnostic Procedure UBS00DB9

Refer to “DTC P0442 EVAP CONTROL SYSTEM”, EC-323, "Diagnostic Procedure" . M

EC-473
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[KA24DE]
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
PFP:14920

Description UBS00DBA

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator
Camshaft position sensor Engine speed
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Throttle position sensor Throttle position EVAP canister EVAP canister purge volume
purge flow control control solenoid valve
Throttle position switch Closed throttle position
Density of oxygen in exhaust gas
Heated oxygen sensor 1
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
Vehicle speed sensor Vehicle speed

This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.

SEF337U

CONSULT-II Reference Value in Data Monitor Mode UBS00DBB

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle (Vehicle stopped) 0%
● Air conditioner switch: OFF
PURG VOL C/V ● Shift lever: P or N (A/T), Neutral 2,000 rpm (200 seconds after start-
(M/T) —
ing engine)
● No-load

EC-474
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[KA24DE]
On Board Diagnosis Logic UBS00DBC

A
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● EVAP control system pressure sensor
● EVAP canister purge volume control EC
solenoid valve
The canister purge flow is detected during the (The valve is stuck open.)
EVAP canister purge
specified driving conditions, even when EVAP
P1444 volume control solenoid ● EVAP canister vent control valve C
canister purge volume control solenoid valve is
valve ● EVAP canister
completely closed.
● Hoses
(Hoses are connected incorrectly or
clogged.)
D

DTC Confirmation Procedure UBS00DBD

NOTE: E
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION: F
Always perform test at a temperature of 5°C (41°F) or more.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature. G
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Select “PURG VOL C/V P1444” of “EVAP SYSTEM” in “DTC WORK SUPPORT” mode with CONSULT-II. H
5. Touch “START”.

PBIB0839E
L
6. Start engine and let it idle until “TESTING” on CONSULT-II changes to “COMPLETED”. (It will take for at
least 10 seconds.)
If “TESTING” is not displayed after 5 minutes, retry from step 2.
M
7. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”.
If “NG” is displayed, refer to EC-478, "Diagnostic Procedure" .
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle for at least 20 seconds.
4. Select “MODE 7” with GST.
5. If 1st trip DTC is detected, go to EC-478, "Diagnostic Procedure" .

EC-475
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[KA24DE]
Wiring Diagram UBS00DBE

BBWA1061E

EC-476
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
[Ignition switch: OFF]
0 - 1V
● For a few seconds after turning ignition switch
ECM relay OFF
4 LG/R
(Self shut-off) D
[Ignition switch: OFF]
BATTERY VOLTAGE
● More than a few seconds after turning ignition (11 - 14V)
switch OFF
E
BATTERY VOLTAGE
(11 - 14V)

F
[Engine is running]
● Idle speed

G
EVAP canister purge SEF109V
5 R/Y volume control sole-
noid valve BATTERY VOLTAGE H
(11 - 14V)

[Engine is running] I
● Engine speed is 2,000 rpm

J
SEF110V

67 B/P Power supply for BATTERY VOLTAGE


[Ignition switch: ON]
72 B/P ECM (11 - 14V) K
[Engine is running] BATTERY VOLTAGE
117 B/P Current return
● Idle speed (11 - 14V)
L
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-477
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[KA24DE]
Diagnostic Procedure UBS00DBF

1. CHECK POWER SUPPLY


1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve
harness connector.
3. Turn ignition switch ON.

SEF339V

4. Check voltage between EVAP canister purge volume control


solenoid valve terminal 2 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

SEF192V

2. DETECT MALFUNCTIONING PART


Check the following.
● Harness for open or short between EVAP canister purge volume control solenoid valve and ECM relay
● Harness for open or short between EVAP canister purge volume control solenoid valve and ECM

>> Repair harness or connectors.

3. CHECK OUTPUT SIGNAL CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 5 and EVAP canister purge volume control solenoid
valve terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
4. Also, check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART


Check the harness for open or short between EVAP canister purge volume control solenoid valve and ECM.

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-478
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[KA24DE]
5. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR A
1. Remove EVAP control system pressure sensor with its harness
connector connected.
2. Remove hose from EVAP control system pressure sensor. EC
3. Use pump to apply vacuum and pressure to EVAP control sys-
tem pressure sensor as shown in figure.
CAUTION: C
● Always calibrate the vacuum pump gauge when using it.

● Do not apply below −93.3 kPa (−700 mmHg, −27.56 inHg)


or over 101.3 kPa (760 mmHg, 29.56 inHg) of pressure. D
SEF341V

4. Check output voltage between ECM terminal 62 and ground. E


Applied vacuum kPa (mmHg, inHg) Voltage [V]
Not applied 1.8 - 4.8
F
-26.7 (-200, -7.87) 2.1 to 2.5V lower than above value

CAUTION:
Discard any EVAP control system pressure sensor which G
has been dropped from a height of more than 0.5 m (19.7 in)
onto a hard surface such as a concrete floor; use a new
one. SEF198V H
OK or NG
OK (With CONSULT-II)>>GO TO 6.
OK (Without CONSULT-II)>>GO TO 7. I
NG >> Replace EVAP control system pressure sensor.

6. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


J
With CONSULT-II
1. Start engine.
K
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
OK or NG L
OK >> GO TO 8.
NG >> GO TO 7.
M

SEF801Y

EC-479
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[KA24DE]
7. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.
Condition
Air passage continuity between A and B
(PURG VOL CONT/V valve)
100% Yes
0% No

PBIB0149E

Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.
Condition Air passage continuity between A and B
12V direct current supply between ter-
Yes
minals 1 and 2
No supply No
OK or NG
OK >> GO TO 8.
NG >> Replace EVAP canister purge volume control solenoid PBIB0150E
valve.

8. CHECK EVAP CANISTER VENT CONTROL VALVE-I


1. Remove EVAP canister vent control valve from EVAP canister.
2. Check portion B of EVAP canister vent control valve for being
rusted.
OK or NG
OK >> GO TO 9.
NG >> Replace EVAP canister vent control valve.

BBIA0308E

EC-480
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[KA24DE]
9. CHECK EVAP CANISTER VENT CONTROL VALVE-II A
With CONSULT-II
1. Reconnect harness connectors disconnected.
EC
2. Turn ignition switch ON.
3. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
4. Check air passage continuity and operation delay time. C

F
SEF803Y

Without CONSULT-II
Check air passage continuity and operation delay time under the fol- G
lowing condition.
Air passage continuity between
Condition
A and B
H

12V direct current supply between


No
terminals 1 and 2
I
OFF Yes

Operation takes less than 1 second.


OK or NG BBIA0309E
J
OK >> GO TO 11.
NG >> GO TO 10.
K
10. CHECK EVAP CANISTER VENT CONTROL VALVE-III
1. Clean the air passage (Portion A to B ) of EVAP canister vent control valve using an air blower.
L
2. Perform Test No. 9 again.
OK or NG
OK >> GO TO 11. M
NG >> Replace EVAP canister vent control valve.

EC-481
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[KA24DE]
11. CHECK RUBBER TUBE
Check for obstructed water separator and rubber tube connected to EVAP canister vent control valve and
clean the rubber tube using air blower. Check water separator.
1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Check that A and C are not clogged by blowing air into B with
A , and then C plugged.
5. In case of NG in items 2 - 4, replace the parts.
● Do not disassemble water separator.
OK or NG
OK >> GO TO 12.
NG >> Clean, repair or replace rubber tube and/or water sepa- PBIB1032E

rator.

12. CHECK IF EVAP CANISTER SATURATED WITH WATER


1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Check if water will drain from the EVAP canister.
Yes or No
Yes >> GO TO 13.
No >> GO TO 14.

SEF596U

13. CHECK EVAP CANISTER


Weigh the EVAP canister with the EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK >> GO TO 15.
NG >> GO TO 14.

14. DETECT MALFUNCTIONING PART


Check the following.
● EVAP canister for damage
● EVAP hose between EVAP canister and water separator for clogging or poor connection

>> Repair hose or replace EVAP canister.

15. CHECK INTERMITTENT INCIDENT


Refer to EC-116, "TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .

>> INSPECTION END

EC-482
DTC P1446 EVAP CANISTER VENT CONTROL VALVE
[KA24DE]
DTC P1446 EVAP CANISTER VENT CONTROL VALVE PFP:14935
A
Component Description UBS00DBG

The EVAP canister vent control valve is located on the EVAP canis-
ter and is used to seal the canister vent. This solenoid (the EVAP EC
canister vent control valve) responds to signals from the ECM. When
the ECM sends an ON signal, the coil in the solenoid valve is ener-
gized. A plunger will then move to seal the canister vent. The ability
to seal the vent is necessary for the on board diagnosis of other C
evaporative emission control system components. This solenoid
valve is used only for diagnosis, and usually remains opened. When
the vent is closed, under normal purge conditions, the evaporative D
emission control system is depressurized and allows “EVAP Control
System (Small Leak)” diagnosis.
SEF381Z

E
CONSULT-II Reference Value in Data Monitor Mode UBS00DBH

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
VENT CONT/V ● Ignition switch: ON OFF

On Board Diagnosis Logic UBS00DBI


G
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● EVAP canister vent control valve H
● EVAP control system pressure sensor
and the circuit
EVAP canister vent con- EVAP canister vent control valve remains
P1446 ● Blocked rubber tube to EVAP canister
trol valve close closed under specified driving conditions. I
vent control valve
● Water separator
● EVAP canister is saturated with water
J
DTC Confirmation Procedure UBS00DBJ

CAUTION:
Always drive vehicle at a safe speed. K
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test. L
TESTING CONDITION:
Always perform at a temperature above 0°C (32°F).
WITH CONSULT-II M
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Turn ignition switch ON.
4. Select “DATA MONITOR” mode with CONSULT-II.
5. Check that “FUEL T/TMP SE” is 0°C (32°F) or more.
6. Drive vehicle at a speed of approximately 80 km/h (50 MPH) for
a maximum of 15 minutes.
7. If 1st trip DTC is detected, go to EC-484, "Diagnostic Procedure"
.
NOTE:
If a malfunction exists, NG result may be displayed quicker.
WITH GST
SEF189Y
1. Start engine and warm it up to normal operating temperature.

EC-483
DTC P1446 EVAP CANISTER VENT CONTROL VALVE
[KA24DE]
2. Check that voltage between ECM terminal 60 (fuel tank temper-
ature sensor signal) and ground is less than 4.8V.
3. Drive vehicle at a speed of approximately 80 km/h (50 MPH) for
15 minutes.
4. Select “MODE 7” with GST.
5. If 1st trip DTC is detected, go to EC-484, "Diagnostic Procedure"
.

SEF196V

Diagnostic Procedure UBS00DBK

1. CHECK RUBBER TUBE FOR CLOGGING


Check obstructed water separator and rubber tube to EVAP canister vent control valve and clean the rubber
tube using air blower.
Check water separator.
1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Check that A and C are not clogged by blowing air into B with
A , and then C plugged.
5. In case of NG in items 2 - 4, replace the parts.
● Do not disassemble water separator.
OK or NG
OK >> GO TO 2.
NG >> Clean, repair or replace rubber tube and/or water sepa- PBIB1032E

rator.

2. CHECK EVAP CANISTER VENT CONTROL VALVE-I


1. Remove EVAP canister vent control valve from EVAP canister.
2. Check portion B of EVAP canister vent control valve for being
rusted.
OK or NG
OK >> GO TO 3.
NG >> Replace EVAP canister vent control valve.

BBIA0308E

EC-484
DTC P1446 EVAP CANISTER VENT CONTROL VALVE
[KA24DE]
3. CHECK EVAP CANISTER VENT CONTROL VALVE-II A
With CONSULT-II
1. Reconnect harness connectors disconnected.
EC
2. Turn ignition switch “ON”.
3. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
4. Check air passage continuity and operation delay time. C

F
SEF991Y

Without CONSULT-II
Check air passage continuity and operation delay time under the fol- G
lowing condition.
Air passage continuity between
Condition
A and B
H

12V direct current supply between


No
terminals 1 and 2
I
OFF Yes

Operation takes less than 1 second.


OK or NG BBIA0309E
J
OK >> GO TO 5.
NG >> GO TO 4.
K
4. CHECK EVAP CANISTER VENT CONTROL VALVE-III
1. Clean the air passage (Portion A to B ) of EVAP canister vent control valve using an air blower.
L
2. Perform Test No. 3 again.
OK or NG
OK >> GO TO 5. M
NG >> Replace EVAP canister vent control valve.

5. CHECK IF EVAP CANISTER IS SATURATED WITH WATER


1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Check if water will drain from the EVAP canister.
Yes or No
Yes >> GO TO 6.
No >> GO TO 8.

SEF596U

EC-485
DTC P1446 EVAP CANISTER VENT CONTROL VALVE
[KA24DE]
6. CHECK EVAP CANISTER
Weigh the EVAP canister with EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART


Check the following.
● Visually check the EVAP canister for damage.
● Check hose connection between EVAP canister and water separator for clogging and poor connection.

>> Repair hose or replace EVAP canister.

8. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR HOSE


Check disconnection or improper connection of hose connected to EVAP control system pressure sensor.
OK or NG
OK >> GO TO 9.
NG >> Install hose properly or replace it.

9. CHECK HARNESS CONNECTOR


1. Disconnect EVAP control system pressure sensor harness connector.
2. Check harness connector for water.
Water should not exist.
OK or NG
OK >> GO TO 10.
NG >> Replace EVAP control system pressure sensor.

10. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR AND CIRCUIT


Refer to “DTC Confirmation Procedure”, for DTC P0452, EC-345 and DTC P0453, EC-352 .
OK or NG
OK >> GO TO 11.
NG >> Replace EVAP control system pressure sensor and repair or replace harness and connector.

11. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-486
DTC P1448 EVAP CANISTER VENT CONTROL VALVE
[KA24DE]
DTC P1448 EVAP CANISTER VENT CONTROL VALVE PFP:14935
A
Component Description UBS00DBL

NOTE:
If DTC P1448 is displayed with P0442, perform trouble diagno- EC
sis for DTC P1448 first.
The EVAP canister vent control valve is located on the EVAP canis-
ter and is used to seal the canister vent.
This solenoid (the EVAP canister vent control valve) responds to sig- C
nals from the ECM.
When the ECM sends an ON signal, the coil in the solenoid valve is
energized. D
A plunger will then move to seal the canister vent. The ability to seal
the vent is necessary for the on board diagnosis of other evaporative
emission control system components.
SEF381Z E
This solenoid valve is used only for diagnosis, and usually remains
opened.
When the vent is closed, under normal purge conditions, the evapo-
rative emission control system is depressurized and allows “EVAP F
Control System (Small Leak)” diagnosis.

SEF143S

I
CONSULT-II Reference Value in Data Monitor Mode UBS00DBM

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION J
VENT CONT/V ● Ignition switch: ON OFF

On Board Diagnosis Logic UBS00DBN K

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● EVAP canister vent control valve L
● EVAP control system pressure sensor
and the circuit
EVAP canister vent con- EVAP canister vent control valve remains ● Blocked rubber tube to EVAP canister M
P1448 vent control valve
trol valve open opened under specified driving conditions.
● Water separator
● EVAP canister is saturated with water
● Vacuum cut valve

EC-487
DTC P1448 EVAP CANISTER VENT CONTROL VALVE
[KA24DE]
DTC Confirmation Procedure UBS00DBO

NOTE:
● If DTC P1448 is displayed with P0442, first perform trouble diagnosis for DTC P1448.
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 5 seconds before conducting the next test.
WITH CONSULT-II
TESTING CONDITION:
● Perform “DTC WORK SUPPORT” when the fuel level is less than 3/4 full, and vehicle is placed on
flat level surface.
● Always perform test at a temperature of 0 to 30°C (32 to 86°F).
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
4. Check that the following conditions are met.
COOLAN TEMP/S 0 - 70°C (32 - 158°F)
INT/A TEMP SE 0 - 60°C (32 - 140°F)

5. Select “EVAP SML LEAK P0442/P1442” of “EVAP SYSTEM” in


“DTC WORK SUPPORT” mode with CONSULT-II.
Follow the instruction displayed.
SEF475Y

PBIB0829E

NOTE:
● If the engine speed cannot be maintained within the range displayed on CONSULT-II screen, go
to EC-74, "Basic Inspection" .
6. Make sure that “OK” is displayed.
If “NG” is displayed, go to following step.
NOTE:
Make sure that EVAP hoses are connected to EVAP canister
purge volume control solenoid valve properly.
7. Stop engine and wait at least 10 seconds, then turn ON.
8. Disconnect hose from water separator.
9. Select “VENT CONTROL/V” of “ACTIVE TEST” mode with
CONSULT-II.
10. Touch “ON” and “OFF” alternately. SEC763C

EC-488
DTC P1448 EVAP CANISTER VENT CONTROL VALVE
[KA24DE]
11. Make sure of the following.
A
Air passage continuity between A and
Condition
B
Touching “ON” No
EC
Touching “OFF” Yes

If the result is NG, go to EC-489, "Diagnostic Procedure" .


If the result is OK, go to “Diagnostic Procedure” for DTC P0442, C
EC-323 .
SEF805Y

D
Overall Function Check UBS00DBP

Use this procedure to check the overall function of the EVAP canister vent control valve circuit. During this
check, a 1st trip DTC might not be confirmed. E
WITH GST
1. Disconnect hose from water separator.
2. Disconnect EVAP canister vent control valve harness connector. F
3. Verify the following.
Condition Air passage continuity
G
12V direct current supply between ter-
No
minals 1 and 2
No supply Yes H
If the result is NG, go to EC-489, "Diagnostic Procedure" .
If the result is OK, perform trouble diagnosis for DTC P0442.
Refer to EC-323 . I
BBIA0309E

Diagnostic Procedure UBS00DBQ


J
1. CHECK RUBBER TUBE
1. Turn ignition switch OFF.
K
2. Check disconnection or obstruction of rubber tube connected to EVAP canister vent control valve.
OK or NG
OK >> GO TO 2. L
NG >> Repair or clean rubber tube.

2. CHECK EVAP CANISTER VENT CONTROL VALVE-I


M
1. Remove EVAP canister vent control valve from EVAP canister.
2. Check portion B of EVAP canister vent control valve for being
rusted.
OK or NG
OK >> GO TO 3.
NG >> Replace EVAP canister vent control valve.

BBIA0308E

EC-489
DTC P1448 EVAP CANISTER VENT CONTROL VALVE
[KA24DE]
3. CHECK EVAP CANISTER VENT CONTROL VALVE-II
With CONSULT-II
1. Reconnect harness connectors disconnected.
2. Turn ignition switch ON.
3. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
4. Check air passage continuity and operation delay time.

SEF991Y

Without CONSULT-II
Check air passage continuity and operation delay time under the fol-
lowing condition.
Air passage continuity between
Condition
A and B
12V direct current supply between
No
terminals 1 and 2
OFF Yes

Operation takes less than 1 second.


OK or NG BBIA0309E

OK >> GO TO 5.
NG >> GO TO 4.

4. CHECK EVAP CANISTER VENT CONTROL VALVE-III


1. Clean the air passage (Portion A to B ) of EVAP canister vent control valve using an air blower.
2. Perform Test No. 3 again.
OK or NG
OK >> GO TO 5.
NG >> Replace EVAP canister vent control valve.

EC-490
DTC P1448 EVAP CANISTER VENT CONTROL VALVE
[KA24DE]
5. CHECK VACUUM CUT VALVE A
Check vacuum cut valve as follows:
1. Plug port C and D with fingers.
2. Apply vacuum to port A and check that there is no suction from EC
port B .
3. Apply vacuum to port B and check that there is suction from
port A . C
4. Blow air in port B and check that there is a resistance to flow out
of port A .
5. Open port C and D . D
6. Blow air in port A check that air flows freely out of port C . SEF186S

7. Blow air in port B check that air flows freely out of port D .
E
OK or NG
OK >> GO TO 6.
NG >> Replace vacuum cut valve.
F

SEF379Q
H
6. CHECK IF EVAP CANISTER IS SATURATED WITH WATER
1. Remove EVAP canister with the vent control valve attached. I
2. Check if water will drain from the EVAP canister.
Yes or No
Yes >> GO TO 9. J
No >> GO TO 7.

L
SEF596U

7. CHECK EVAP CANISTER M


Weigh the EVAP canister with EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0lb).
OK or NG
OK >> GO TO 9.
NG >> GO TO 8.

EC-491
DTC P1448 EVAP CANISTER VENT CONTROL VALVE
[KA24DE]
8. DETECT MALFUNCTIONING PART
Check the following.
1. Visually check the EVAP canister for damage.
2. Check hose connection between EVAP canister and water separator for clogging and poor connection.
3. Check water separator.
– Check visually for insect nests in the water separator air inlet.
– Check visually for cracks or flaws in the appearance.
– Check visually for cracks or flaws in the hose.
– Check that A and C are not clogged by blowing air into B with
A , and then C plugged.
– In case of NG in items 2 - 4, replace the parts.
– Do not disassemble water separator.

>> Repair hose or replace EVAP canister or water separa-


tor. PBIB1032E

9. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR HOSE


Check disconnection or improper connection of hose connected to EVAP control system pressure sensor.
OK or NG
OK >> GO TO 10.
NG >> Install hose property or replace it.

10. CHECK HARNESS CONNECTOR


1. Disconnect EVAP control system pressure sensor harness connector.
2. Check harness connector for water.
Water should not exist.
OK or NG
OK >> GO TO 11.
NG >> Replace EVAP control system pressure sensor.

11. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR


Perform DTC Confirmation Procedure, for DTC P0452, EC-345 and DTC P0453, EC-352 .
OK or NG
OK >> GO TO 12.
NG >> Replace EVAP control system pressure sensor and repair or replace harness and connector.

12. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-492
DTC P1456 EVAP CONTROL SYSTEM
[KA24DE]
DTC P1456 EVAP CONTROL SYSTEM PFP:14710
A
On Board Diagnosis Logic UBS00DBR

This diagnosis detects very small leaks in the EVAP line between fuel tank and EVAP canister purge volume
control solenoid valve, using of vapor pressure in the fuel tank. EC
The EVAP canister vent control valve is closed to shut the EVAP purge line. The vacuum cut valve bypass
valve will then be opened to clear the line between the fuel tank and the EVAP canister purge volume control
solenoid valve. The EVAP control system pressure sensor can now monitor the pressure inside the fuel tank.
If pressure increases, the ECM will check for leaks in the line between the vacuum cut valve and EVAP canis- C
ter purge volume control solenoid valve.
If ECM judges a leak which corresponds to a very small leak, the very small leak P1456 will be detected.
If ECM judges a leak equivalent to a small leak, EVAP small leak P1442 will be detected. D
If ECM judges there are no leaks, the diagnosis will be OK.

J
PBIB1402E

EC-493
DTC P1456 EVAP CONTROL SYSTEM
[KA24DE]

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Incorrect fuel tank vacuum relief valve
● Incorrect fuel filler cap used
● Fuel filler cap remains open or fails to close.
● Foreign matter caught in fuel filler cap.
● Leak is in line between intake manifold and EVAP can-
ister purge volume control solenoid valve.
● Foreign matter caught in EVAP canister vent control
valve.
● EVAP canister or fuel tank leaks
● EVAP purge line (pipe and rubber tube) leaks
● EVAP purge line rubber tube bent
● Blocked or bent rubber tube to EVAP control system
EVAP system has a very small pressure sensor
Evaporative emission ●

control system very leak. ● Loose or disconnected rubber tube


P1456
small leak (positive ● EVAP system does not operate ● EVAP canister vent control valve and the circuit
pressure check) properly. ● EVAP canister purge volume control solenoid valve
and the circuit
● Fuel tank temperature sensor
● O-ring of EVAP canister vent control valve is missing
or damaged
● Water separator
● EVAP canister is saturated with water
● EVAP control system pressure sensor
● Refueling control valve
● ORVR system leaks
● Fuel level sensor and the circuit
● Foreign matter caught in EVAP canister purge volume
control solenoid valve

CAUTION:
● Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.
● If the fuel filler cap is not tightened properly, the MIL may come on.
● Use only a genuine NISSAN rubber tube as a replacement.
DTC Confirmation Procedure UBS00DBS

NOTE:
● If DTC P0456 or P1456 is displayed with P0442, first perform trouble diagnosis for DTC P0456 or
P1456.
● Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve
properly.
● After repair, make sure that the hoses and clips are installed properly.
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 5 seconds before conducting the next test.
WITH CONSULT-II
TESTING CONDITION:
● Open engine hood before conducting following procedure.
● If any of following condition is met just before the DTC confirmation procedure, leave the vehicle
for more than 1 hour.
– Fuel filler cap is removed.
– Refilled or drained the fuel.
– EVAP component parts is/are removed.
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
EC-494
DTC P1456 EVAP CONTROL SYSTEM
[KA24DE]
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II. A
2. Make sure the following conditions are met.
FUEL LEVEL SE: 1.16 - 0.25V
COOLAN TEMP/S: 0 - 32°C (32 - 90°F) EC
FUEL T/TMP SE: 0 - 32°C (32 - 90°F)
INT A/TEMP SE: More than 0°C (32°F)
If NG, turn ignition switch OFF and leave the vehicle in a cool
place (soak the vehicle) or refilling/draining fuel until the output C
voltage condition of the “FUEL LEVEL SE” meets within the
range above and leave the vehicle for more than 1 hour. Then PBIB1953E
start from step 1. D
3. Turn ignition switch OFF and wait at least 5 seconds.
4. Turn ignition switch ON.
5. Select “EVAP V/S LEAK P0456/P1456” of “EVAP SYSTEM” in “DTC WORK SUPPORT” mode with CON- E
SULT-II.
Follow the instruction displayed.
F

PBIB0837E I
6. Make sure that “OK” is displayed.
If “NG” is displayed, refer to EC-496, "Diagnostic Procedure" .
NOTE: J
● If the engine speed cannot be maintained within the range displayed on CONSULT-II screen, go to
EC-74, "Basic Inspection" .
Overall Function Check UBS00DBT
K

WITH GST
Use this procedure to check the overall function of the EVAP very small leak function. During this check, a 1st L
trip DTC might not be confirmed.
CAUTION:
● Never use compressed air, doing so may damage the EVAP system.
M
● Do not start engine.
● Do not exceeded 4.12 kPa (0.042 kg/cm2 , 0.6 psi).
1. Attach the EVAP service port adapter securely to the EVAP service port.
2. Set the pressure pump and a hose.
3. Also set a vacuum gauge via 3-way connector and a hose.
4. Turn ignition switch ON.
5. Connect GST and select MODE 8.
6. Using MODE 8 control the EVAP canister vent control valve
(close) and vacuum cut valve bypass valve (open).
7. Apply pressure and make sure the following conditions are sat-
isfied.
Pressure to be applied: 2.7 kPa (20 mmHg, 0.79 inHg)
Time to be waited after the pressure drawn in to the EVAP SEF462UA
system and the pressure to be dropped: 60 seconds and
the pressure should not be dropped more than 0.4 kPa (3 mmHg, 0.12 inHg)
If NG, go to EC-496, "Diagnostic Procedure" .
EC-495
DTC P1456 EVAP CONTROL SYSTEM
[KA24DE]
If OK, go to next step.
NOTE:
For more information, refer to GST instruction manual.
8. Disconnect GST.
9. Start engine and warm it up to normal operating temperature.
10. Turn ignition switch OFF and wait at least 10 seconds.
11. Restart engine and let it idle for 90 seconds.
12. Keep engine speed at 2,000 rpm for 30 seconds.
13. Turn ignition switch OFF.
Diagnostic Procedure UBS00DBU

1. CHECK FUEL FILLER CAP DESIGN


1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap.

SEF915U

2. CHECK FUEL FILLER CAP INSTALLATION


Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
OK >> GO TO 3.
NG >> ● Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
● Retighten until ratcheting sound is heard.

3. CHECK FUEL FILLER CAP FUNCTION


Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

EC-496
DTC P1456 EVAP CONTROL SYSTEM
[KA24DE]
4. CHECK FUEL TANK VACUUM RELIEF VALVE A
1. Wipe clean valve housing.

EC

D
SEF445Y

2. Check valve opening pressure and vacuum. E


Pressure : 15.3 - 20.0 kPa
(0.156 - 0.204 kg/cm2 , 2.22 - 2.90 psi)
F
Vacuum : −6.0 to −3.3 kPa
(−0.061 to −0.034 kg/cm2 , −0.87 to −0.48 psi)
CAUTION: G
Use only a genuine fuel filler cap as a replacement. If an
incorrect fuel filler cap is used, the MIL may come on.
OK or NG SEF943S H
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.

5. INSTALL THE PRESSURE PUMP I

To locate the EVAP leak, install EVAP service port adapter and pres-
sure pump to EVAP service port securely. J

SEF339V

M
NOTE:
Improper installation of the EVAP service port adapter to the
EVAP service port may cause leaking.

Models with CONSULT-II>>GO TO 6.


Models without CONSULT-II>>GO TO 7.

SEF916U

EC-497
DTC P1456 EVAP CONTROL SYSTEM
[KA24DE]
6. CHECK FOR EVAP LEAK
With CONSULT-II
1. Turn ignition switch ON.
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode
with CONSULT-II.
3. Touch “START” and apply pressure into the EVAP line until the
pressure indicator reaches the middle of the bar graph.
NOTE:
● Never use compressed air or a high pressure pump.

● Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres-


sure in the system.

PEF917U

4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-571, "EVAPORATIVE EMISSION LINE DRAWING"
.
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.

SEF200U

7. CHECK FOR EVAP LEAK


Without CONSULT-II
1. Turn ignition switch OFF.
2. Apply 12 volts DC to EVAP canister vent control valve. The
valve will close. (Continue to apply 12 volts until the end of test.)
3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve
will open. (Continue to apply 12V until the end of test.)
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7
kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove pump and
EVAP service port adapter.
NOTE:
● Never use compressed air or a high pressure pump.

●Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres- SEF503V
sure in the system.
5. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer
to EC-571, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.

SEF200U

EC-498
DTC P1456 EVAP CONTROL SYSTEM
[KA24DE]
8. CHECK WATER SEPARATOR A
1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose. EC
4. Check that A and C are not clogged by blowing air into B with
A , and then C plugged.
5. In case of NG in items 2 - 4, replace the parts. C
NOTE:
Do not disassemble water separator.
D
OK or NG
OK >> GO TO 9. PBIB1032E

NG >> Replace water separator.


E
9. CHECK EVAP CANISTER VENT CONTROL VALVE, O-RING AND CIRCUIT
Refer to EC-488, "DTC Confirmation Procedure" . F
OK or NG
OK >> GO TO 10.
NG >> Repair or replace EVAP canister vent control valve and O-ring or harness/connector. G
10. CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve attached. H
2. Does water drain from the EVAP canister?
Yes or No
I
Yes >> GO TO 11.
No (With CONSULT-II)>>GO TO 13.
No (Without CONSULT-II)>>GO TO 14.
J

K
SEF596U

11. CHECK EVAP CANISTER L

Weigh the EVAP canister with the EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
M
OK or NG
OK (With CONSULT-II)>>GO TO 13.
OK (Without CONSULT-II)>>GO TO 14.
NG >> GO TO 12.

12. DETECT MALFUNCTIONING PART


Check the following.
● EVAP canister for damage
● EVAP hose between EVAP canister and water separator for clogging or poor connection

>> Repair hose or replace EVAP canister.

EC-499
DTC P1456 EVAP CONTROL SYSTEM
[KA24DE]
13. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine.
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-II screen to increase “PURG VOL
CONT/V” opening to 100%.
5. Check vacuum hose for vacuum when revving engine up to
2,000 rpm.
Vacuum should exist.
OK or NG
OK >> GO TO 16.
NG >> GO TO 15.
PBIB0828E

14. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
OK or NG
OK >> GO TO 17.
NG >> GO TO 15.

15. CHECK VACUUM HOSE


Check vacuum hoses for clogging or disconnection. Refer to EC-30, "Vacuum Hose Drawing" .
OK or NG
OK (With CONSULT-II)>>GO TO 16.
OK (Without CONSULT-II)>>GO TO 17.
NG >> Repair or reconnect the hose.

16. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


With CONSULT-II
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
OK or NG
OK >> GO TO 18.
NG >> GO TO 17.

SEF985Y

EC-500
DTC P1456 EVAP CONTROL SYSTEM
[KA24DE]
17. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE A
With CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions. EC

Condition
Air passage continuity between A and B
(PURG VOL CONT/V valve)
C
100% Yes
0% No
D

PBIB0149E
E

Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions. F

Condition Air passage continuity between A and B


12V direct current supply between ter- G
Yes
minals 1 and 2
No supply No
OK or NG H
OK >> GO TO 18.
NG >> Replace EVAP canister purge volume control solenoid PBIB0150E
valve. I

18. CHECK FUEL TANK TEMPERATURE SENSOR


1. Remove fuel level sensor unit. J

M
SEF334VA

2. Check resistance between fuel level sensor unit and fuel pump
terminals 2 and 4 by heating with hot water or heat gun as
shown in the figure.
Temperature °C (°F) Resistance kΩ
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90
OK or NG
OK >> GO TO 19.
NG >> Replace fuel level sensor unit. SEF852Z

EC-501
DTC P1456 EVAP CONTROL SYSTEM
[KA24DE]
19. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
1. Remove EVAP control system pressure sensor with its harness
connector connected.
2. Remove hose from EVAP control system pressure sensor.
3. Use pump to apply vacuum and pressure to EVAP control sys-
tem pressure sensor as shown in figure.
CAUTION:
● Always calibrate the vacuum pump gauge when using it.

● Do not apply below −93.3 kPa (−700 mmHg, −27.56 inHg)


or over 101.3 kPa (760 mmHg, 29.56 inHg) of pressure.
SEF341V

4. Check output voltage between ECM terminal 62 and ground.


Applied vacuum kPa (mmHg, inHg) Voltage [V]
Not applied 1.8 - 4.8
-26.7 (-200, -7.87) 2.1 to 2.5V lower than above value

CAUTION:
Discard any EVAP control system pressure sensor which
has been dropped from a height of more than 0.5 m (19.7 in)
onto a hard surface such as a concrete floor; use a new
one. SEF198V

OK or NG
OK >> GO TO 20.
NG >> Replace EVAP control system pressure sensor.

20. CHECK EVAP PURGE LINE


Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to EC-571, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 21.
NG >> Repair or reconnect the hose.

21. CLEAN EVAP PURGE LINE


Clean EVAP purge line (pipe and rubber tube) using air blower.

>> GO TO 22.

22. CHECK REFUELING EVAP VAPOR LINE


Check refueling EVAP vapor line between EVAP canister and fuel tank for clogging, kink, looseness and
improper connection. For location, refer to EC-576, "ON BOARD REFUELING VAPOR RECOVERY (ORVR)"
.
OK or NG
OK >> GO TO 23.
NG >> Repair or replace hoses and tubes.

EC-502
DTC P1456 EVAP CONTROL SYSTEM
[KA24DE]
23. CHECK SIGNAL LINE AND RECIRCULATION LINE A
Check signal line and recirculation line between filler neck tube and fuel tank for clogging, kink, cracks, loose-
ness and improper connection.
OK or NG EC
OK >> GO TO 24.
NG >> Repair or replace hoses, tubes or filler neck tube.
C
24. CHECK REFUELING CONTROL VALVE

1. Remove fuel filler cap.


D
2. Check air continuity between hose ends A and B.
Blow air into the hose end B. Air should flow freely into the fuel tank.
3. Blow air into hose end A and check there is no leakage.
E
4. Apply pressure to both hose ends A and B [20 kPa (150 mmHg, 5.91 inHg)] using a pressure pump and a
suitable 3–way connector. Check that there is no leakage.

K
SEF707Z

OK or NG
L
OK >> GO TO 25.
NG >> Replace refueling control valve with fuel tank.

25. CHECK FUEL LEVEL SENSOR M

Refer to DI-18, "FUEL LEVEL SENSOR UNIT CHECK" .


OK or NG
OK >> GO TO 26.
NG >> Replace fuel level sensor unit.

26. CHECK INTERMITTENT INCIDENT


Refer to EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-503
DTC P1464 FUEL LEVEL SENSOR
[KA24DE]
DTC P1464 FUEL LEVEL SENSOR PFP:25060

Component Description UBS00DBV

The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the ECM.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float.

SEF725Z

On Board Diagnostic Logic UBS00DBW

ECM receives two signals from the fuel level sensor.


One is fuel level sensor power supply circuit, and the other is fuel level sensor ground circuit.
This diagnosis indicates the latter to detect open circuit malfunction.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Fuel level sensor circuit ● Harness or connectors
P1464 A high voltage from the sensor is sent to ECM.
ground signal (The sensor circuit is open or shorted)

DTC Confirmation Procedure UBS00DBX

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-506, "Diagnostic Procedure"
.

SEF195Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-504
DTC P1464 FUEL LEVEL SENSOR
[KA24DE]
Wiring Diagram UBS00DBY

EC

BBWA1066E

EC-505
DTC P1464 FUEL LEVEL SENSOR
[KA24DE]
Diagnostic Procedure UBS00DBZ

1. CHECK FUEL LEVEL SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 66 and ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

2. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors F36, M81
● Harness for open and short between ECM and ground

>> Replace open circuit or short to power in harness or connectors.

3. CHECK FUEL LEVEL SENSOR


Refer to DI-18, "FUEL LEVEL SENSOR UNIT CHECK" .
OK or NG
OK >> GO TO 4.
NG >> Replace fuel level sensor unit.

4. CHECK INTERMITTENT INCIDENT


Refer to EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
>> INSPECTION END.
Removal and Installation UBS00DC0

FUEL LEVEL SENSOR UNIT


Refer to FL-6, "FUEL LEVEL SENSOR UNIT AND FUEL PUMP ASSEMBLY" .

EC-506
DTC P1490 VACUUM CUT VALVE BYPASS VALVE
[KA24DE]
DTC P1490 VACUUM CUT VALVE BYPASS VALVE PFP:17372
A
Description UBS00DC1

COMPONENT DESCRIPTION
The vacuum cut valve and vacuum cut valve bypass valve are EC
installed in parallel on the EVAP purge line between the fuel tank and
the EVAP canister. The vacuum cut valve prevents the intake mani-
fold vacuum from being applied to the fuel tank. The vacuum cut
valve bypass valve is a solenoid type valve and generally remains C
closed. It opens only for on board diagnosis. The vacuum cut valve
bypass valve responds to signals from the ECM. When the ECM
sends an ON (ground) signal, the valve is opened. The vacuum cut D
valve is then bypassed to apply intake manifold vacuum to the fuel
tank.
SEF186S
E
EVAPORATIVE EMISSION SYSTEM DIAGRAM

K
PBIB1402E

CONSULT-II Reference Value in Data Monitor Mode UBS00DC2

L
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
VC/V BYPASS/V ● Ignition switch: ON OFF M
On Board Diagnosis Logic UBS00DC3

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
Vacuum cut valve An improper voltage signal is sent to ECM (The vacuum cut valve bypass valve cir-
P1490 cuit is open or shorted)
bypass valve circuit through vacuum cut valve bypass valve.
● Vacuum cut valve bypass valve

EC-507
DTC P1490 VACUUM CUT VALVE BYPASS VALVE
[KA24DE]
DTC Confirmation Procedure UBS00DC4

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-510, "Diagnostic Procedure"
.
WITH GST
Follow the procedure “WITH CONSULT-II” above.

SEF058Y

EC-508
DTC P1490 VACUUM CUT VALVE BYPASS VALVE
[KA24DE]
Wiring Diagram UBS00DC5

EC

BBWA1067E

EC-509
DTC P1490 VACUUM CUT VALVE BYPASS VALVE
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER- WIRE
MINAL COLO ITEM CONDITION DATA (DC Voltage)
NO. R
Vacuum cut valve bypass BATTERY VOLTAGE
120 P/B [Ignition switch: ON]
valve (11 - 14V)

Diagnostic Procedure UBS00DC6

1. INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes >> GO TO 2.
No >> GO TO 3.

2. CHECK VACUUM CUT VALVE BYPASS VALVE CIRCUIT


1. Turn ignition switch ON.
2. Perform “VC/V BYPASS/V” in “ACTIVE TEST” mode.
3. Make sure that clicking sound is heard from the vacuum cut
valve bypass valve.
OK or NG
OK >> GO TO 7.
NG >> GO TO 3.

SEF806Y

EC-510
DTC P1490 VACUUM CUT VALVE BYPASS VALVE
[KA24DE]
3. CHECK POWER SUPPLY A
1. Turn ignition switch OFF.
2. Disconnect vacuum cut valve bypass valve harness connector.
3. Turn ignition switch ON. EC

SEF186S
E
4. Check voltage between vacuum cut valve bypass valve terminal
2 and ground with CONSULT-II or tester.
F
Voltage: Battery voltage
OK or NG
OK >> GO TO 5. G
NG >> GO TO 4.

H
SEF192V

4. DETECT MALFUNCTIONING PART I

Check the following.


● Harness connectors E43, M65 J
● Harness connectors M67, C1
● Fuse block (J/B) connector E49
● 10A fuse K
● Harness for open or short between vacuum cut valve bypass valve and fuse

L
>> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK OUTPUT SIGNAL CIRCUIT


M
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 120 and vacuum cut valve bypass valve terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

EC-511
DTC P1490 VACUUM CUT VALVE BYPASS VALVE
[KA24DE]
6. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors M67, C1
● Harness connectors M81, F36
● Harness for open or short between vacuum cut valve bypass valve and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK VACUUM CUT VALVE BYPASS VALVE


With CONSULT-II
Check air passage continuity.
Perform “VC/V BYPASS/V” in “ACTIVE TEST” mode.

SEF807Y

Without CONSULT-II
Check air passage continuity shown in the figure.

SEF557Y

OK or NG
OK >> GO TO 8.
NG >> Replace vacuum cut valve bypass valve.

8. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-512
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[KA24DE]
DTC P1491 VACUUM CUT VALVE BYPASS VALVE PFP:17372
A
Description UBS00DC7

COMPONENT DESCRIPTION
The vacuum cut valve and vacuum cut valve bypass valve are EC
installed in parallel on the EVAP purge line between the fuel tank and
the EVAP canister. The vacuum cut valve prevents the intake mani-
fold vacuum from being applied to the fuel tank. The vacuum cut
valve bypass valve is a solenoid type valve and generally remains C
closed. It opens only for on board diagnosis. The vacuum cut valve
bypass valve responds to signals from the ECM. When the ECM
sends an ON (ground) signal, the valve is opened. The vacuum cut D
valve is then bypassed to apply intake manifold vacuum to the fuel
tank.
SEF186S
E
EVAPORATIVE EMISSION SYSTEM DIAGRAM

K
PBIB1402E

CONSULT-II Reference Value in Data Monitor Mode UBS00DC8

L
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
VC/V BYPASS/V ● Ignition switch: ON OFF M

EC-513
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[KA24DE]
On Board Diagnosis Logic UBS00DC9

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Vacuum cut valve bypass valve
● Vacuum cut valve
● Bypass hoses for clogging
● EVAP control system pressure sensor and circuit
● EVAP canister vent control valve
● Hose between fuel tank and vacuum cut valve
Vacuum cut valve Vacuum cut valve bypass valve does
P1491 clogged
bypass valve not operate properly.
● Hose between vacuum cut valve and EVAP canister
clogged
● EVAP canister
● EVAP purge port of fuel tank for clogging
● Refueling control valve
● Refueling EVAP vapor cut valve

DTC Confirmation Procedure UBS00DCA

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
● Always perform test at a temperature of 5 to 30°C (41 to 86°F).
● This test may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a
road test is expected to be easier, it is unnecessary to lift the vehicle.
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 5 seconds.
4. Start engine and let it idle for at least 60 seconds.
5. Select “VC CUT/V BP/V P1491” of “EVAP SYSTEM” in “DTC WORK SUPPORT” mode with CONSULT-II.
6. Touch “START”.
7. When the following conditions are met, “TESTING” will be displayed on the CONSULT-II screen. Maintain
the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take at least 30 seconds.)
ENG SPEED 1,000 rpm - 3,750 rpm
Shift lever Suitable position
Vehicle speed 36 - 120 km/h (22 - 75 MPH)
B/FUEL SCHDL Less than 10 msec

EC-514
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[KA24DE]
If “TESTING” is not displayed after 5 minutes, retry from step 3.
A

EC

PBIB0841E D
8. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-
517, "Diagnostic Procedure"
Overall Function Check UBS00DCB
E

Use this procedure to check the overall function of vacuum cut valve bypass valve. During this check, the 1st
trip DTC might not be confirmed.
F
WITH GST
1. Remove vacuum cut valve and vacuum cut valve bypass valve as an assembly.
2. Apply vacuum to port A and check that there is no suction from port B . G
3. Apply vacuum to port B and check that there is suction from port A .
4. Blow air in port B and check that there is a resistance to flow out of port A .
5. Supply battery voltage to the terminal. H
6. Blow air in port A and check that air flows freely out of port B .
7. Blow air in port B and check that air flows freely out of port A .
8. If NG, go to EC-517, "Diagnostic Procedure" . I

SEF530Q

EC-515
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[KA24DE]
Wiring Diagram UBS00DCC

BBWA1067E

EC-516
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Vacuum cut valve bypass BATTERY VOLTAGE C
120 P/B [Ignition switch: ON]
valve (11 - 14V)

Diagnostic Procedure UBS00DCD

1. INSPECTION START D

Do you have CONSULT-II?


Yes or No E
Yes >> GO TO 2.
No >> GO TO 3.
F
2. CHECK COMPONENT
With CONSULT-II G
1. Turn ignition switch OFF.
2. Remove vacuum cut valve and vacuum cut valve bypass valve as an assembly.
3. Apply vacuum to port A and check that there is no suction from port B. H
4. Apply vacuum to port B and check that there is suction from port A.
5. Blow air in port B and check that there is a resistance to flow out of port A.
I
6. Turn ignition switch ON.
7. Select “VC/V BYPASS/V” in “ACTIVE TEST” mode with CONSULT-II and touch “ON”.
8. Blow air in port A and check that air flows freely out of port B. J
9. Blow air in port B and check that air flows freely out of port A.

SEF808Y

OK or NG
OK >> GO TO 4.
NG >> GO TO 5.

EC-517
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[KA24DE]
3. CHECK COMPONENT
Without CONSULT-II
1. Turn ignition switch OFF.
2. Remove vacuum cut valve and vacuum cut valve bypass valve as an assembly.
3. Apply vacuum to port A and check that there is no suction from port B.
4. Apply vacuum to port B and check that there is suction from port A.
5. Blow air in port B and check that there is a resistance to flow out of port A.
6. Disconnect vacuum cut valve bypass valve harness connector.
7. Supply battery voltage to the terminal.
8. Blow air in port A and check that air flows freely out of port B.
9. Blow air in port B and check that air flows freely out of port A.

SEF914U

OK or NG
OK >> GO TO 4.
NG >> GO TO 5.

4. CHECK EVAP PURGE LINE


1. Check EVAP purge line between EVAP canister and fuel tank for clogging or disconnection.
2. Check EVAP purge port of fuel tank for clogging.
3. Check EVAP canister. Refer to EC-573, "Component Inspection" .
OK or NG
OK >> GO TO 8.
NG (Step 1)>>Repair it.
NG (Step 2)>>Clean EVAP purge port.
NG (Step 3)>>Replace EVAP canister.

5. CHECK BYPASS HOSE


Check bypass hoses for clogging.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace hoses.

EC-518
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[KA24DE]
6. CHECK VACUUM CUT VALVE BYPASS VALVE A
With CONSULT-II
Check air passage continuity.
Perform “VC/V BYPASS/V” in “ACTIVE TEST” mode. EC

E
SEF807Y

Without CONSULT-II
F
Check air passage continuity shown in the figure.

SEF557Y

OK or NG J
OK >> GO TO 7.
NG >> Replace vacuum cut valve bypass valve.

7. CHECK VACUUM CUT VALVE K

Check vacuum cut valve as follows:


1. Plug port C and D with fingers. L
2. Apply vacuum to port A and check that there is no suction from
port B .
3. Apply vacuum to port B and check that there is suction from M
port A .
4. Blow air in port B and check that there is a resistance to flow out
of port A .
5. Open port C and D .
6. Blow air in port A check that air flows freely out of port C . SEF186S

7. Blow air in port B check that air flows freely out of port D .
OK or NG
OK >> GO TO 8.
NG >> Replace vacuum cut valve.

SEF379Q

EC-519
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[KA24DE]
8. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR HOSE
1. Turn ignition switch OFF.
2. Check disconnection or improper connection of hose connected to EVAP control system pressure sensor.
OK or NG
OK >> GO TO 9.
NG >> Repair it

9. CHECK CONNECTOR
1. Disconnect EVAP control system pressure sensor harness con-
nector.
2. Check connectors for water.
Water should not exist.
OK or NG
OK >> GO TO 10.
NG >> Replace EVAP control system pressure sensor.

SEF341V

10. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR


Perform DTC Confirmation Procedure, for DTC P0452, EC-345 and DTC P0453, EC-352 .
OK or NG
OK >> GO TO 11.
NG >> Replace EVAP control system pressure sensor.

11. CHECK EVAP CANISTER VENT CONTROL VALVE-I


1. Remove EVAP canister vent control valve from EVAP canister.
2. Check portion B of EVAP canister vent control valve for being
rusted.
OK or NG
OK >> GO TO 12.
NG >> Replace EVAP canister vent control valve.

BBIA0308E

EC-520
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[KA24DE]
12. CHECK EVAP CANISTER VENT CONTROL VALVE-II A
With CONSULT-II
1. Turn ignition switch ON.
EC
2. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
3. Check air passage continuity and operation delay time.
C

SEF803Y
F
Without CONSULT-II
Check air passage continuity and operation delay time under the fol-
lowing condition. G
Air passage continuity between
Condition
A and B
H
12V direct current supply between
No
terminals 1 and 2
OFF Yes
I
Operation takes less than 1 second.
OK or NG BBIA0309E

OK >> GO TO 14. J
NG >> GO TO 13.

13. CHECK EVAP CANISTER VENT CONTROL VALVE-III K


1. Clean the air passage (Portion A to B ) of EVAP canister vent control valve using an air blower.
2. Perform Test No. 12 again.
L
OK or NG
OK >> GO TO 14.
NG >> Replace EVAP canister vent control valve.
M
14. CHECK REFUELING CONTROL VALVE
Refer to EC-576, "ON BOARD REFUELING VAPOR RECOVERY (ORVR)" .
OK or NG
OK >> GO TO 15.
NG >> Repair or replace hoses.

15. CHECK REFUELING EVAP VAPOR CUT VALVE


Refer to EC-576, "ON BOARD REFUELING VAPOR RECOVERY (ORVR)" .
OK or NG
OK >> GO TO 16.
NG >> Repair or replace hoses.

EC-521
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[KA24DE]
16. CHECK INTERMITTENT INCIDENT
Refer to EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-522
DTC P1706 PNP SWITCH
[KA24DE]
DTC P1706 PNP SWITCH PFP:32006
A
Component Description UBS00DCE

When the shift lever position is N or P (A/T), Neutral (M/T) park/neu-


tral position (PNP) switch is ON. EC
ECM detects the park/neutral position when continuity with ground
exists.
C

H
LEC096A

CONSULT-II Reference Value in Data Monitor Mode UBS00DCF

Specification data are reference values. I

MONITOR ITEM CONDITION SPECIFICATION


Shift lever: P or N (A/T), Neutral (M/T) ON J
P/N POSI SW ● Ignition switch: ON
Shift lever: Except above OFF

On Board Diagnosis Logic UBS00DCG


K
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
The signal of the park/neutral position (PNP) [The park/neutral position (PNP) switch L
Park/neutral position
P1706 switch is not changed in the process of engine circuit is open or shorted.]
switch
starting and driving.
● Park/neutral position (PNP) switch
M

EC-523
DTC P1706 PNP SWITCH
[KA24DE]
DTC Confirmation Procedure UBS00DCH

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “P/N POSI SW” in “DATA MONITOR” mode with CON-
SULT-II. Then check the “P/N POSI SW” signal under the follow-
ing conditions.
Position (Shift lever) Known-good signal
P or N (A/T)
ON
Neutral (M/T)
Except above position OFF

If NG, go to EC-526, "Diagnostic Procedure For M/T Models" or


EC-527, "Diagnostic Procedure For A/T Models" . SEF213Y
If OK, go to following step.
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Start engine and warm it up to normal operating temperature.
5. Maintain the following conditions for at least 60 consecutive seconds.
ENG SPEED 1,400 - 6,375 rpm
COOLAN TEMP/S More than 70°C (158°F)
B/FUEL SCHDL 3.5 - 31.8 msec
VHCL SPEED SE More than 64 km/h (More than 40 MPH)
Shift lever Suitable position

6. If 1st trip DTC is detected, go to EC-526, "Diagnostic Procedure For M/T Models" or EC-527, "Diagnostic
Procedure For A/T Models" .
Overall Function Check UBS00DCI

Use this procedure to check the overall function of the park/neutral position switch circuit. During this check, a
1st trip DTC might not be confirmed.
WITH GST
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 22 (PNP switch signal)
and body ground under the following conditions.
Position (Shift lever) Voltage (V) (Known-good data)
P or N (A/T)
Approx. 0
Neutral (M/T)
Except above position Approx. 5
3. If NG, go to EC-526, "Diagnostic Procedure For M/T Models" or
EC-527, "Diagnostic Procedure For A/T Models" .
SEF964N

EC-524
DTC P1706 PNP SWITCH
[KA24DE]
Wiring Diagram UBS00DCJ

EC

BBWA1068E

EC-525
DTC P1706 PNP SWITCH
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch: ON]
Approximately 0V
Park/neutral position (PNP) ● Shift lever: P or N (A/T), Neutral (M/T)
22 L/B
switch [Ignition switch: ON]
Approximately 5V
● Except above position

Diagnostic Procedure For M/T Models UBS00DCK

1. CHECK GROUND CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect neutral position (PNP) switch harness connector.
3. Check harness continuity between PNP switch terminal 2 and
ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
AEC877A

2. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E33, E201
● Harness for open or short between PNP switch and ground

>> Repair open circuit or short to power in harness or connectors.

3. CHECK INPUT SIGNAL CIRCUIT


1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 22 and PNP switch terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

EC-526
DTC P1706 PNP SWITCH
[KA24DE]
4. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connectors F36, M81
● Harness connectors M65, E43 EC
● Harness connectors E33, E201
● Harness for open or short between ECM and PNP switch
C

>> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK PNP SWITCH D

Refer to MT-46, "Position Switch Check" .


OK or NG E
OK >> GO TO 6.
NG >> Replace PNP switch.
F
6. CHECK INTERMITTENT INCIDENT
Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
G

>> INSPECTION END


Diagnostic Procedure For A/T Models UBS00DCL H
1. CHECK PNP SWITCH POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF. I
2. Disconnect park/neutral position (PNP) relay.
3. Turn ignition switch ON.
4. Shift selector lever to P or N position. J

L
BBIA0432E

5. Check voltage between PNP relay terminal 2 and ground with M


CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 6.
NG >> GO TO 2.

SEF661W

EC-527
DTC P1706 PNP SWITCH
[KA24DE]
2. CHECK PNP SWITCH POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect park/neutral position (PNP) switch harness connector.
3. Check harness continuity between park/neutral position (PNP) switch terminal 2 and park/neutral position
(PNP) relay terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK PNP SWITCH POWER SUPPLY CIRCUIT-III


1. Turn ignition switch ON.
2. Check voltage between park/neutral position (PNP) switch ter-
minal 1 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

SEF855Z

4. DETECT MALFUNCTIONING PART


Check the following.
● Fuse block (J/B) connector E49
● 10A fuse
● Harness for open or short between park/neutral position (PNP) switch and fuse

>> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK PARK/NEUTRAL POSITION (PNP) SWITCH


Refer to AT-46, "PARK/NEUTRAL POSITION (PNP) SWITCH" .
OK or NG
OK >> GO TO 10.
NG >> Replace park/neutral position (PNP) switch.

6. CHECK PNP RELAY GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch OFF.
2. Check harness continuity between relay terminals 1, 6 and ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for and short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to power in harness or connectors.

EC-528
DTC P1706 PNP SWITCH
[KA24DE]
7. CHECK PNP RELAY INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 22 and park/neutral position relay terminal 7.
Refer to Wiring Diagram. EC

Continuity should exist.


3. Also check harness for short to ground and short to power. C
OK or NG
OK >> GO TO 9.
NG >> GO TO 8. D

8. DETECT MALFUNCTIONING PART


Check the following. E
● Harness connectors F36, M81
● Harness connectors M65, E43
F
● Harness for open or short between ECM and park/neutral position (PNP) relay

>> Repair open circuit or short to ground or short to power in harness or connectors. G
9. CHECK PARK/NEUTRAL POSITION (PNP) RELAY
1. Apply 12V direct current between park/neutral position (PNP) relay terminals 1 and 2. H
2. Check continuity between park/neutral position (PNP) relay ter-
minals 3 and 5, 6 and 7.
I
12V (1 and 2) applied : Continuity should exist.
No voltage applied : Continuity should not
exist. J
OK or NG
OK >> GO TO 10.
NG >> Replace park/neutral position (PNP) relay. K
SEC202B

10. CHECK INTERMITTENT INCIDENT L

Refer to EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .


M
>> INSPECTION END

EC-529
DTC P1775 TCC SOLENOID VALVE
[KA24DE]
DTC P1775 TCC SOLENOID VALVE PFP:31705

System Description UBS00DCM

Sensor Input Signal to ECM ECM function Actuator


Camshaft position sensor Engine speed
Torque converter Torque converter clutch solenoid
Engine coolant temperature sensor Engine coolant temperature
lock-up control valve
Throttle position sensor Throttle position

The ECM controls torque converter clutch solenoid valve to cancel the lock-up condition of A/T. When the
solenoid valve is turned ON, lock-up is cancelled . When the solenoid valve is turned OFF, A/T lock-up is
operational.
Conditions for lock-up cancel:
Torque converter clutch solenoid valve is turned “ON” when;
● Throttle valve is fully closed (during idling or deceleration)
● Engine coolant temperature is below 40°C (104°F)
● Engine is stopped
Conditions for lock-up operation:
● Under 55 to 63 km/h (34 to 39 MPH) (2/8 throttle on flat road), lock-up does not operate even when the
torque converter clutch solenoid valve is “OFF”.
● Over 58 to 66 km/h (36 to 41 MPH) (2/8 throttle on flat road), lock-up should operate because the torque
converter clutch solenoid valve is “OFF”.
To confirm vehicle lock-up, the torque converter clutch solenoid valve must be in operation (“ON” dur-
ing idle and deceleration, and “OFF” during acceleration) and engine speed should drop. When the
accelerator pedal is depressed (less than 2/8) in lock-up, the engine speed should not change
abruptly. If there is a big jump in engine speed, there will be no lock up.
CONSULT-II Reference Value in Data Monitor Mode UBS00DCN

CONDITON
MONITOR ITEM SPECIFICATION

Idle ON
TCC SOL/V ● Engine: After warming up
2,000 rpm OFF

On Board Diagnosis Logic UBS00DCO

DTC No. Trouble Diagnosis Name DTC detecting Condition Possible Cause
● Harness or connectors
● An excessively low voltage from the (The circuit is open or shorted).
P1775 TCC solenoid valve circuit
solenoid is sent to ECM.
● Torque converter clutch solenoid valve

DTC Confirmation Procedure UBS00DCP

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-532, "Diagnostic Procedure"
.
WITH GST
Follow the procedure “WITH CONSULT-II” above.

SEF058Y

EC-530
DTC P1775 TCC SOLENOID VALVE
[KA24DE]
Wiring Diagram UBS00DCQ

EC

BBWA1069E

EC-531
DTC P1775 TCC SOLENOID VALVE
[KA24DE]
Specification data are reference values and measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMI- WIRE
ITEM CONDITION DATA (DC Voltage)
NAL NO. COLOR
[Engine is running]
Approximately 1V
● Idle Speed
Torque converter clutch
115 L/Y ● [Engine is running]
solenoid valve BATTERY VOLTAGE
● Warm-up condition
(11 - 14V)
● Engine speed is 2,000 rpm

Diagnostic Procedure UBS00DCR

1. CHECK POWER SUPPLY


1. Turn ignition switch OFF.
2. Disconnect torque converter clutch (TCC) solenoid valve har-
ness connector.
3. Turn ignition switch “ON”.

SEF507V

4. Check voltage between TCC solenoid valve terminal 1 and


ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

SEF422V

2. DETECT MALFUNCTIONING PART


Check the following.
● Fuse block (J/B) connector E49
● 10A fuse
● Harness continuity between torque converter clutch solenoid valve and fuse

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-532
DTC P1775 TCC SOLENOID VALVE
[KA24DE]
3. CHECK OUTPUT SIGNAL CIRCUIT A
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check voltage between ECM terminal 115 and TCC solenoid valve terminal 3. EC
Refer to Wiring Diagram.
Continuity should exist.
C
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5. D
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART E


Check the following.
● Harness connectors E43, M65
F
● Harness connectors M81, F36
● Harness for open and short between torque converter clutch solenoid valve and ECM
G
>> Repair open circuit, short to ground or short to power in harness or connectors.

5. CHECK TORQUE CONVERTER CLUTCH SOLENOID VALVE H


1. Check resistance between torque converter clutch solenoid
valve terminals 1 and 3.
Resistance: Approximately 25Ω [at 25°C (77°F)] I
2. Remove torque converter clutch solenoid valve. Refer to AT-58,
"REMOVAL" .
J

K
SEF233V

3. Supply the solenoid valve terminals 1 and 3 with battery voltage L


and check the solenoid valve operation.
Torque converter clutch solenoid valve should be operated.
M
OK or NG
OK >> GO TO 6.
NG >> Replace torque converter clutch solenoid valve.

SEF507V

6. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Removal and Installation UBS00DCS

TORQUE CONVERTER CLUTCH SOLENOID VALVE


Refer to AT-58, "REMOVAL" .

EC-533
DTC P1776 TCC SOLENOID VALVE
[KA24DE]
DTC P1776 TCC SOLENOID VALVE PFP:31705

System Description UBS00DCT

ECM controls torque converter clutch solenoid valve with the signals below.
Sensor Input Signal to ECM ECM function Actuator
Camshaft position sensor Engine speed
Engine coolant temperature sensor Engine coolant temperature Torque converter Torque converter clutch solenoid
Throttle position sensor Throttle position lock-up control valve

Vehicle speed sensor * Vehicle speed


*: This signal is used only for diagnosis.

The ECM controls torque converter clutch solenoid valve to cancel the lock-up condition of A/T. When the
solenoid valve is turned ON, lock-up is cancelled . When the solenoid valve is turned OFF, A/T lock-up is
operational.
Conditions for lock-up cancel:
Torque converter clutch solenoid valve is turned “ON” when;
● Throttle valve is fully closed (during idling or deceleration)
● Engine coolant temperature is below 40°C (104°F)
● Engine is stopped
Conditions for lock-up operation:
● Under 55 to 63 km/h (34 to 39 MPH) (2/8 throttle on flat road), lock-up does not operate even when the
torque converter clutch solenoid valve is “OFF”.
● Over 58 to 66 km/h (36 to 41 MPH) (2/8 throttle on flat road), lock-up should operate because the torque
converter clutch solenoid valve is “OFF”.
To confirm vehicle lock-up, the torque converter clutch solenoid valve must be in operation (“ON” dur-
ing idle and deceleration, and “OFF” during acceleration) and engine speed should drop. When the
accelerator pedal is depressed (less than 2/8) in lock-up, the engine speed should not change
abruptly. If there is a big jump in engine speed, there will be no lock up.
CONSULT-II Reference Value in Data Monitor Mode UBS00DCU

MONITOR ITEM CONDITON SPECIFICATION


Idle ON
TCC SOL/V ● Engine: After warming up
2,000 rpm OFF

On Board Diagnosis Logic UBS00DCV

DTC No. Trouble Diagnosis Name DTC Detecting Condition Possible Cause
● Torque converter clutch solenoid valve
A/T torque converter slip has
P1776 Lock-up control system function ● A/T hydraulic control system
occurred in lock-up condition.
● Torque converter

DTC Confirmation Procedure UBS00DCW

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Always perform at a temperature above –10°C (14°F).
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Start engine.

EC-534
DTC P1776 TCC SOLENOID VALVE
[KA24DE]
4. Select “TCC S/V FNCTN P1776” of “A/T (TCC S/V) in DTC
WORK SUPPORT” mode with CONSULT-II. A

EC

PEF859U

D
5. Touch “START”.

G
PEF235V

6. When the following conditions are met, “TESTING” will be dis-


H
played on the CONSULT-II screen. Maintain the conditions con-
tinuously until “TESTING changes to “COMPLETED”. (It will
take approximately 20 seconds.)
I
Selector lever D (OD “ON”)
Vehicle speed 76 - 100 km/h (47 - 62 MPH)
ENG SPEED King cab model Less than 2,300 rpm J
B/FUEL SCHDL 7 - 16 msec
THRTL POS SEN Less than 1.3V PEF861U
K
If “TESTING” is not displayed after 5 minutes, retry from
step 2).
7. Make sure that”OK” is displayed after touching “SELF-DIAG RESULTS”. L
If “NG” is displayed, refer to EC-536, "Diagnostic Procedure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above. M

EC-535
DTC P1776 TCC SOLENOID VALVE
[KA24DE]
Diagnostic Procedure UBS00DCX

1. CHECK TORQUE CONVERTER CLUTCH SOLENOID VALVE


1. Check resistance between torque converter clutch solenoid
valve terminals 1 and 3.
Resistance: Approximately 25Ω [at 25°C (77°F)]
2. Remove torque converter clutch solenoid valve. Refer to AT-58,
"Control Valve Assembly and Accumulators" .

SEF233V

3. Supply the solenoid valve terminals 1 and 3 with battery voltage


and check the solenoid valve operation.
Torque converter clutch solenoid valve should be operated.
OK or NG
OK >> GO TO 2.
NG >> Replace torque converter clutch solenoid valve.

SEF234V

2. CHECK TORQUE CONVERTER CLUTCH CONTROL VALVE


1. Disassemble torque converter clutch control valve assembly. Refer to AT-58, "Control Valve Assembly
and Accumulators" .
2. Check torque converter clutch control valve.
– Valve, and sleeve slide along valve bore under their own weight.
– Valve, and sleeve are free from burrs, dents and scratches.
– Control valve springs are free from damage, deformation and fatigue.
– Hydraulic line is free from obstacles.
OK or NG
OK >> GO TO 3.
NG >> Replace torque converter clutch control valve.

SAT740H

3. CHECK VEHICLE SPEED SENSOR SIGANL


Check vehicle speed signal with CONSULT-II or speedometer if it is shows an actual vehicle speed.
OK or NG
OK >> GO TO 4.
NG >> Check The following: Vehicle speed sensor, Vehicle speed sensor driven gear. If NG, replace
parts

EC-536
DTC P1776 TCC SOLENOID VALVE
[KA24DE]
4. CHECK INTERMITTENT INCIDENT A
Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END EC

Removal and Installation UBS00DCY

TORQUE CONVERTER CLUTCH SOLENOID VALVE C


Refer to AT-58, "Control Valve Assembly and Accumulators" .

EC-537
IGNITION SIGNAL
[KA24DE]
IGNITION SIGNAL PFP:22448

Component Description UBS00DCZ

IGNITION COIL & POWER TRANSISTOR


The ignition signal from the ECM is sent to the power transistor. The
power transistor switches the ignition coil primary circuit ON and
OFF. As the primary circuit is turned ON and OFF, the proper high
voltage is induced in the coil secondary circuit.
The distributor is not repairable and must be replaced as an assem-
bly except distributor cap and rotor head.
NOTE:
The rotor screw which secures the distributor rotor head to the dis-
tributor shaft must be tightened properly.
: 3.3 - 3.9 N·m (0.34 - 0.40 kg-m, 29.5 - 34.7 in-lb)
SEF928V

CONSULT-II Reference Value in Data Monitor Mode UBS00DD0

MONITOR ITEM CONDITION SPECIFICATION


● Engine: After warming up Idle Approx. 20° BTDC
● Air conditioner switch: OFF
IGN TIMING
● Shift lever: P or N (A/T), Neutral (M/T) 2,000 rpm More than 25° BTDC
● No-load

EC-538
IGNITION SIGNAL
[KA24DE]
Wiring Diagram UBS00DD1

EC

BBWA0458E

EC-539
IGNITION SIGNAL
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

0 - 0.5V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at idle.
SEF996V
1 PU/W Ignition signal
0.2 - 1.0V

[Engine is running]
● Engine speed is 2,000 rpm

SEF997V

12 - 14V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at idle.
SEF998V
2 B Ignition check
12 - 13V

[Engine is running]
● Engine speed is 2,000 rpm

SEF999V

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

Diagnostic Procedure UBS00DD2

1. INSPECTION START
Turn ignition switch OFF, and restart engine.
Is engine running?
Yes or No
Yes (With CONSULT-II)>>GO TO 2.
Yes (Without CONSULT-II)>>GO TO 3.
No >> GO TO 4.

EC-540
IGNITION SIGNAL
[KA24DE]
2. CHECK OVERALL FUNCTION A
With CONSULT-II
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode with
CONSULT-II. EC
2. Make sure that all circuits do not produce a momentary engine
speed drop.
C
OK or NG
OK >> INSPECTION END
NG >> GO TO 7.
D

SEF981Z
E
3. CHECK OVERALL FUNCTION
Without CONSULT-II F
1. Let engine idle.
2. Read the voltage signal between ECM terminal 1 and ground with an oscilloscope.
G
3. Verify that the oscilloscope screen shows the signal wave as shown below.
NOTE:
The pulse cycle changes depending on rpm at idle.
H

K
SEF984Z

OK or NG
OK >> INSPECTION END L
NG >> GO TO 7.

EC-541
IGNITION SIGNAL
[KA24DE]
4. CHECK POWER SUPPLY
1. Turn ignition switch OFF.
2. Disconnect distributor harness connector F17.
3. Turn ignition switch ON.

SEF344V

4. Check voltage between ignition coil terminal 7 and ground with


CONSULT-II or tester.
Voltage : Battery voltage
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

AEC698

5. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E43, M65
● Harness connectors M59, F27
● Harness for open or short between ignition coil and ignition switch

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK GROUND CIRCUIT


1. Disconnect distributor harness connector F13.
2. Check harness continuity between power transistor terminal 2 and ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to power in harness or connectors.

EC-542
IGNITION SIGNAL
[KA24DE]
7. CHECK OUTPUT SIGNAL CIRCUIT A
1. Stop engine.
2. Disconnect distributor harness connector F13.
3. Disconnect ECM harness connector. EC
4. Check harness continuity between ECM terminal 1 and power
transistor terminal 1.
Refer to Wiring Diagram. C

Continuity should exist.


5. Also check harness for short to ground and short to power. D
OK or NG
OK >> GO TO 8. SEF344V
NG >> Repair open circuit or short to ground or short to power E
in harness or connectors.

8. CHECK IGNITION COIL F


1. Remove distributor cap.
2. Check resistance as shown in the figure.
G
Terminal Resistance [at 25°C (77°F)]
7-8 Less than 1Ω
7-9 7 - 13Ω H
OK or NG
OK >> GO TO 9.
NG >> Replace distributor assembly as a unit. I

AEC150A
J

9. CHECK POWER TRANSISTOR


K
1. Disconnect distributor harness connector F17.
2. Check power transistor resistance between terminals 2 and 8.
Terminals Resistance Result L
Except 0Ω OK
2 and 8
0Ω NG
M
OK or NG
OK >> GO TO 10.
NG >> Replace distributor assembly.

AEC151A

EC-543
IGNITION SIGNAL
[KA24DE]
10. CHECK INPUT SIGNAL CIRCUIT
1. Strip tape covering resistor.
2. Disconnect resistor harness connector.
3. Check harness continuity between the following;
ignition coil terminal 8 and resistor terminal 1,
resistor terminal 2 and ECM terminal 2.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 11.
NG >> Repair open circuit or short to ground or short to power
SEF344V
in harness or connectors.

11. CHECK RESISTOR


Check resistance between resistor terminals 1 and 2.
Resistance : Approximately 2.2 kΩ [at 25°C (77°F)]
OK or NG
OK >> GO TO 12.
NG >> Replace resistor.

SEF240V

12. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Removal and Installation UBS00DD3

DISTRIBUTOR
Refer to EM-13, "OUTER COMPONENT PARTS" .

EC-544
INJECTOR CIRCUIT
[KA24DE]
INJECTOR CIRCUIT PFP:16600
A
Component Description UBS00DD4

The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the injector circuit, the coil in the injector is EC
energized. The energized coil pulls the ball valve back and allows
fuel to flow through the injector into the intake manifold. The amount
of fuel injected depends upon the injection pulse duration. Pulse
duration is the length of time the injector remains open. The ECM C
controls the injection pulse duration based on engine fuel needs.

SEF812J

E
CONSULT-II Reference Value in Data Monitor Mode UBS00DD5

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
● Engine: After warming up Idle 2.5 - 3.3 msec
● Air conditioner switch: OFF
INJ PULSE-B1 G
● Shift lever: P or N (A/T), Neutral (M/T) 2,000 rpm 2.4 - 3.2 msec
● No-load
● Engine: After warming up Idle 0.8 - 1.2 msec
H
● Air conditioner switch: OFF
B/FUEL SCHDL
● Shift lever: P or N (A/T), Neutral (M/T) 2,000 rpm 0.8 - 1.2 msec
● No-load
I

EC-545
INJECTOR CIRCUIT
[KA24DE]
Wiring Diagram UBS00DD6

BBWA0459E

EC-546
INJECTOR CIRCUIT
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
BATTERY VOLTAGE C
[Engine is running] (11 - 14V)
● Warm-up condition
● Idle speed D
NOTE:
The pulse cycle changes depending on rpm at
idle. E
102 W/B Injector No. 1
104 W/R Injector No. 3 SEF011W

109 W/L Injector No. 2 BATTERY VOLTAGE


111 W/PU Injector No. 4
(11 - 14V) F
[Engine is running]
● Warm-up condition
G
● Engine speed is 2,000 rpm

SEF012W H
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-547
INJECTOR CIRCUIT
[KA24DE]
Diagnostic Procedure UBS00DD7

1. CHECK OVERALL FUNCTION


With CONSULT-II
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with
CONSULT-II.
3. Make sure that each circuit produces a momentary engine
speed drop.

SEF981Z

Without CONSULT-II
1. Start engine.
2. Listen to each injector operating sound.
Clicking noise should be heard.
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.

MEC703B

2. CHECK POWER SUPPLY


1. Stop engine.
2. Disconnect injector harness connector.
3. Turn ignition switch ON.
4. Check voltage between injector terminal 1 and ground with
CONSULT-II or tester.
Voltage : Battery voltage
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

SEF271W

EC-548
INJECTOR CIRCUIT
[KA24DE]
3. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connectors F27, M59
● Fuse block (J/B) connector M26 EC
● 10A fuse
● Harness for open or short between injector and fuse
C

>> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK OUTPUT SIGNAL CIRCUIT D

1. Turn ignition switch OFF.


2. Disconnect ECM harness connector. E
3. Check harness continuity between injector terminal 2 and ECM terminals 102, 104, 109, 111.
Refer to Wiring Diagram.
F
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG G
OK >> GO TO 6.
NG >> GO TO 5.
H
5. DETECT MALFUNCTIONING PART
Check the harness for open or short between ECM and injector.
I
>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK INJECTOR J

1. Disconnect injector harness connector.


2. Check resistance between terminals as shown in the figure. K
Resistance : 7.4 - 10.9Ω [at 10 - 60°C (50 - 140°F)]
OK or NG L
OK >> GO TO 7.
NG >> Replace injector.
M

SEF273W

7. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Removal and Installation UBS00DD8

INJECTOR
Refer to EM-13, "OUTER COMPONENT PARTS" .

EC-549
START SIGNAL
[KA24DE]
START SIGNAL PFP:48750

CONSULT-II Reference Value in Data Monitor Mode UBS00DD9

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
START SIGNAL ● Ignition switch: ON → START → ON OFF → ON → OFF

EC-550
START SIGNAL
[KA24DE]
Wiring Diagram UBS00DDA

EC

BBWA1070E

EC-551
START SIGNAL
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch: ON] Approximately 0V
20 L/OR Start signal BATTERY VOLTAGE
[Ignition switch: START]
(11 - 14V)

Diagnostic Procedure UBS00DDB

1. INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes >> GO TO 2.
No >> GO TO 3.

2. CHECK OVERALL FUNCTION


With CONSULT-II
1. Turn ignition switch ON.
2. Check “START SIGNAL” in “DATA MONITOR” mode with CONSULT-II under the following conditions.

SEF227Y

OK or NG
OK >> INSPECTION END.
NG >> GO TO 4.

3. CHECK OVERALL FUNCTION


Without CONSULT-II
1. Turn ignition switch to START.
2. Check voltage between ECM terminal 20 and ground under the following conditions.
Condition Voltage
Ignition switch START Battery voltage
Except above Approx. 0V
OK or NG
OK >> INSPECTION END.
NG >> GO TO 4.

SEF109P

EC-552
START SIGNAL
[KA24DE]
4. DETECT MALFUNCTIONING PART A
Check the 7.5A fuse.
OK or NG
OK >> GO TO 5. EC
NG >> Replace 7.5A fuse.

5. CHECK INPUT SIGNAL CIRCUIT C


1. Turn ignition switch OFF.
2. Disconnect ECM harness connector and 7.5A fuse.
D
3. Check harness continuity between ECM terminal 20 and fuse
block.
Continuity should exist. E
4. Also check harness for short to ground and short to power.
OK or NG
F
OK >> GO TO 7.
NG >> GO TO 6.

G
SEF224V

6. DETECT MALFUNCTIONING PART H


Check the following.
● Harness connectors M81, F36
● Fuse block (J/B) connector M26 I
● Harness for open or short between ECM and fuse block
OK or NG
J
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK INTERMITTENT INCIDENT K

Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .


L
>> INSPECTION END

EC-553
FUEL PUMP CIRCUIT
[KA24DE]
FUEL PUMP CIRCUIT PFP:17042

Description UBS00DDC

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator
Camshaft position sensor Engine speed
Fuel pump control Fuel pump relay
Ignition switch Start signal

The ECM activates the fuel pump for several seconds after the ignition switch is turned ON to improve engine
startability. If the ECM receives a 180° signal from the camshaft position sensor, it knows that the engine is
rotating, and causes the pump to perform. If the 180° signal is not received when the ignition switch is ON, the
engine stalls. The ECM stops pump operation and prevents battery discharging, thereby improving safety. The
ECM does not directly drive the fuel pump. It controls the ON/OFF fuel pump relay, which in turn controls the
fuel pump.
Condition Fuel pump operation
Ignition switch is turned to ON. Operates for 5 seconds.
Engine running and cranking Operates.
Except as shown above Stops.

COMPONENT DESCRIPTION
The fuel pump with a fuel damper is an in-tank type (the pump and
damper are located in the fuel tank).

SFE425A

CONSULT-II Reference Value in Data Monitor Mode UBS00DDD

MONITOR ITEM CONDITION SPECIFICATION


● Ignition switch is turned to ON (Operates for 5 seconds)
ON
FUEL PUMP RLY ● Engine running and cranking
● Except as shown above OFF

EC-554
FUEL PUMP CIRCUIT
[KA24DE]
Wiring Diagram UBS00DDE

EC

BBWA1071E

EC-555
FUEL PUMP CIRCUIT
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch: ON]
● For a few seconds after turning ignition switch ON 0 - 1V
[Engine is running]
11 W/R Fuel pump relay
[Ignition switch: ON]
BATTERY VOLTAGE
● More than a few seconds after turning ignition (11 - 14V)
switch ON

Diagnostic Procedure UBS00DDF

1. CHECK OVERALL FUNCTION


1. Turn ignition switch ON.
2. Pinch fuel feed hose with two fingers.
Fuel pressure pulsation should be felt on the fuel feed hose
for 5 seconds after ignition switch is turned ON.
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.

SEF348V

2. CHECK POWER SUPPLY


1. Turn ignition switch OFF.
2. Disconnect fuel pump relay.

LEC103A

3. Turn ignition switch ON.


4. Check voltage between terminals 2, 5 and ground with CON-
SULT-II or tester.
Voltage : Battery voltage
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

SEF225V

EC-556
FUEL PUMP CIRCUIT
[KA24DE]
3. DETECT MALFUNCTIONING PART A
Check the following.
● Fuse block (J/B) connector M31
● 15A fuse EC
● Harness for open or short between fuse and fuel pump relay

C
>> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK POWER GROUND CIRCUIT


D
1. Turn ignition switch OFF.
2. Disconnect fuel level sensor unit and fuel pump harness con-
nector. E
3. Check harness continuity between the following;
fuel level sensor unit and fuel pump terminal 6 and ground,
fuel level sensor unit and fuel pump terminal 5 and fuel pump F
relay terminal 3.
Refer to Wiring Diagram.
Continuity should exist. G
4. Also check harness for short to ground and short to power.
OK or NG SEF334VA

H
OK >> GO TO 6.
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART I

Check the following.


● Harness connectors C1, M67 J
● Harness for open or short between fuel pump and ground
● Harness for open or short between fuel pump and fuel pump relay
K
>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK OUTPUT SIGNAL CIRCUIT L

1. Disconnect ECM harness connector.


2. Check harness continuity between ECM terminal 11 and fuel pump relay terminal 1.
M
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors F36, M81
● Harness for open or short between ECM and fuel pump relay

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-557
FUEL PUMP CIRCUIT
[KA24DE]
8. CHECK FUEL PUMP RELAY
With CONSULT-II
1. Reconnect fuel pump relay, fuel level sensor unit and fuel pump harness connector and ECM harness
connector.
2. Turn ignition switch ON.
3. Turn fuel pump relay “ON” and “OFF” in “ACTIVE TEST” mode
with CONSULT-II and check operating sound.

SEF724Z

Without CONSULT-II
Check continuity between fuel pump relay terminals 3 and 5.
Conditions Continuity
12V direct current supply between
Yes
terminals 1 and 2
No current supply No

OK or NG
OK >> GO TO 9. SEF511P
NG >> Replace fuel pump relay.

9. CHECK FUEL PUMP


1. Disconnect fuel level sensor and fuel pump harness connector.

SEF846Z

2. Check resistance between terminals 5 and 6.


Resistance : 0.2 - 5.0Ω [at 25°C (77°F)]
OK or NG
OK >> GO TO 10.
NG >> Replace fuel pump.

EC-558
FUEL PUMP CIRCUIT
[KA24DE]
10. CHECK INTERMITTENT INCIDENT A
Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END EC

Removal and Installation UBS00DDG

FUEL PUMP C
Refer to FL-6, "FUEL LEVEL SENSOR UNIT AND FUEL PUMP ASSEMBLY" .

EC-559
POWER STEERING OIL PRESSURE SWITCH
[KA24DE]
POWER STEERING OIL PRESSURE SWITCH PFP:49761

Component Description UBS00DDH

The power steering oil pressure switch is attached to the power


steering high-pressure tube and detects a power steering load.
When a power steering load is detected, it signals the ECM. The
ECM adjusts the IACV-AAC valve to increase the idle speed and
adjust for the increased load.

SEF351V

CONSULT-II Reference Value in Data Monitor Mode UBS00DDI

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
Steering wheel in neutral position
● Engine: After warming up, idle the OFF
PW/ST SIGNAL (forward direction)
engine
The steering wheel is turned ON

EC-560
POWER STEERING OIL PRESSURE SWITCH
[KA24DE]
Wiring Diagram UBS00DDJ

EC

AEC012B

EC-561
POWER STEERING OIL PRESSURE SWITCH
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
Approximately 0V
Power steering oil pressure ● Steering wheel is turned
39 GY/R
switch [Engine is running]
Approximately 5V
● Steering wheel is not turned

Diagnostic Procedure UBS00DDK

1. INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes >> GO TO 2.
No >> GO TO 3.

2. CHECK OVERALL FUNCTION


With CONSULT-II
1. Start engine.
2. Check “PW/ST SIGNAL” in “DATA MONITOR” mode with CONSULT-II under the following conditions.

LEC065A

OK or NG
OK >> INSPECTION END
NG >> GO TO 4.

3. CHECK OVERALL FUNCTION


Without CONSULT-II
1. Start engine.
2. Check voltage between ECM terminal 39 and ground under the following conditions.
Condition Voltage [V]
Steering wheel is turned Approx. 0
Steering wheel is not turned Approx. 5
OK or NG
OK >> INSPECTION END
NG >> GO TO 4.

SEF662P

EC-562
POWER STEERING OIL PRESSURE SWITCH
[KA24DE]
4. CHECK INPUT SIGNAL CIRCUIT A
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Disconnect power steering oil pressure switch harness connector. EC
4. Check harness continuity between ECM terminal 39 and power steering oil pressure switch terminal 1.
Refer to Wiring Diagram.
C
Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG D
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
E
5. CHECK POWER STEERING OIL PRESSURE SWITCH
1. Disconnect power steering oil pressure switch harness connector then start engine.
F
2. Check continuity between power steering oil pressure switch terminal 1 and ground.
Conditions Continuity
Steering wheel is being turned Yes G
Steering wheel is not being turned No
OK or NG H
OK >> GO TO 6.
NG >> Replace power steering oil pressure switch.
I

SEF230V

6. CHECK INTERMITTENT INCIDENT J

Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .


K
>> INSPECTION END
Removal and Installation UBS00EM1
L
POWER STEERING OIL PRESSURE SWITCH
Refer to PS-17, "POWER STEERING OIL PUMP" .
M

EC-563
IACV-FICD SOLENOID VALVE
[KA24DE]
IACV-FICD SOLENOID VALVE PFP:23781

Component Description UBS00DDL

When the air conditioner is ON, the IACV-FICD solenoid valve sup-
plies additional air to adjust to the increased load.

SEF342V

EC-564
IACV-FICD SOLENOID VALVE
[KA24DE]
Wiring Diagram UBS00DDM

EC

BBWA1072E

EC-565
IACV-FICD SOLENOID VALVE
[KA24DE]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER- WIRE
MINAL COLO ITEM CONDITION DATA (DC Voltage)
NO. R
[Engine is running]
Approximately 0V
● Both A/C switch and blower switch are ON*
12 P Air conditioner relay
[Engine is running] BATTERY VOLTAGE
● A/C switch is OFF (11 - 14V)

*: Ambient air temperature above 10°C (50°F) and in any mode except OFF.

Diagnostic Procedure UBS00DDN

1. CHECK OVERALL FUNCTION


1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
M/T: 800±50 rpm (in Neutral position)
A/T: 800±50 rpm (in P or N position)
If NG, adjust idle speed.
3. Push air conditioner switch ON and turn fan switch to 4-speed.
4. Recheck idle speed.
M/T: 875 rpm or more (in Neutral position)
A/T: 875 rpm or more (in P or N position)
OK or NG
OK >> INSPECTION END.
NG >> GO TO 2.

MEF634E

2. CHECK AIR CONDITIONER FUNCTION


Check if air conditioner compressor functions normally.
OK or NG
OK >> GO TO 3.
NG >> Refer to MTC-22, "TROUBLE DIAGNOSIS" .

EC-566
IACV-FICD SOLENOID VALVE
[KA24DE]
3. CHECK POWER SUPPLY A
1. Stop engine.
2. Disconnect IACV-FICD solenoid valve harness connector.
3. Start engine, then push A/C switch ON and turn fan switch to 4- EC
speed.

SEF342V
E
4. Check voltage between terminal 2 and ground with CONSULT-II
or tester.
F
Voltage: Battery voltage
OK or NG
OK >> GO TO 5. G
NG >> GO TO 4.

H
SEF133V

4. DETECT MALFUNCTIONING PART I

Check the following.


● Harness connectors M65, E43 J
● Harness connectors M59, E27
● Harness for open or short between IACV-FICD solenoid valve and A/C relay
K
>> Repair open circuit, short to ground or short to power in harness or connectors.

5. CHECK GROUND CIRCUIT L

1. Turn ignition switch OFF.


2. Check harness continuity between solenoid valve terminal 1 and ground. M
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

6. DETECT MALFUNCTIONING PART


Check the harness for open or short between IACV-FICD solenoid valve and ground.

>> Repair open circuit or short to power in harness or connectors.

EC-567
IACV-FICD SOLENOID VALVE
[KA24DE]
7. CHECK IACV-FICD SOLENOID VALVE
Disconnect IACV-FICD solenoid valve harness connector.
● Check for clicking sound when applying 12V direct current to ter-
minals.
● Check plunger for seizing or sticking.

SEF231V

● Check for broken spring.


OK or NG
OK >> GO TO 8.
NG >> Replace IACV-FICD solenoid valve.

SEF097K

8. CHECK INTERMITTENT INCIDENT


Perform EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-568
DATA LINK CONNECTOR
[KA24DE]
DATA LINK CONNECTOR PFP:24814
A
Wiring Diagram UBS00DDO

EC

BBWA1073E

EC-569
EVAPORATIVE EMISSION SYSTEM
[KA24DE]
EVAPORATIVE EMISSION SYSTEM PFP:14950

Description UBS00DDP

SYSTEM DESCRIPTION

SEF569XA

The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the
vapor is stored there when the engine is not operating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating.
EVAP canister purge volume control solenoid valve is controlled by ECM. When the engine operates, the flow
rate of vapor controlled by EVAP canister purge volume control solenoid valve is proportionally regulated as
the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating and
idling.

EC-570
EVAPORATIVE EMISSION SYSTEM
[KA24DE]
EVAPORATIVE EMISSION LINE DRAWING
NOTE: A
Do not use soapy water or any type of solvent while installing vacuum hoses or purge hoses.

EC

SEF712Z

EC-571
EVAPORATIVE EMISSION SYSTEM
[KA24DE]

WEC555

EC-572
EVAPORATIVE EMISSION SYSTEM
[KA24DE]
Component Inspection UBS00DDQ

EVAP CANISTER A
Check EVAP canister as follows:
1. Pinch the fresh air hose.
EC
2. Blow air into port A and check that air flows freely through port
B.

D
SEF314V

Tightening Torque E
Tighten EVAP canister as shown in the figure.
Make sure new O-ring is installed properly between EVAP can-
ister and EVAP canister vent control valve.
F

H
BBIA0343E

FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)
1. Wipe clean valve housing. I

SEF445Y
L

2. Check valve opening pressure and vacuum.


M
Pressure : 16.0 - 20.0 kPa
(0.163 - 0.204 kg/cm2 , 2.32 - 2.90 psi)
Vacuum : −6.0 to −3.5 kPa
(−0.061 to −0.036 kg/cm2 , −0.87 to −0.51
psi)
3. If out of specification, replace fuel filler cap as an assembly.
CAUTION:
Use only a genuine NISSAN fuel filler cap as a replacement. If SEF943S

an incorrect fuel filler cap is used, the MIL may come on.
VACUUM CUT VALVE AND VACUUM CUT VALVE BYPASS VALVE
Refer to EC-513 .
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-474 .

EC-573
EVAPORATIVE EMISSION SYSTEM
[KA24DE]
FUEL TANK TEMPERATURE SENSOR
Refer to EC-244 .
EVAP SERVICE PORT
Positive pressure is delivered to the EVAP system through the EVAP
service port. If fuel vapor leakage in the EVAP system occurs, use a
leak detector to locate the leak.

SEF462UC

How To Detect Fuel Vapor Leakage UBS00DDR

CAUTION:
● Never use compressed air or a high pressure pump.
● Do not start engine.
● Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in EVAP system.
NOTE:
Improper installation of adapter to the service port may cause a leak.
WITH CONSULT-II
1. Attach the EVAP service port adapter securely to the EVAP service port.
2. Also attach the pressure pump and hose.
3. Turn ignition switch ON.
4. Select the “EVAP SYSTEM CLOSE” of “WORK SUPPORT
MODE” with CONSULT-II.
5. Touch “START”. A bar graph (Pressure indicating display) will
appear on the screen.

PEF658U

6. Apply positive pressure to the EVAP system until the pressure


indicator reaches the middle of the bar graph.
7. Remove the EVAP service port adapter and hose with pressure
pump.

PEF917U

EC-574
EVAPORATIVE EMISSION SYSTEM
[KA24DE]
8. Locate the leak using a leak detector. Refer to EC-571, "EVAP-
ORATIVE EMISSION LINE DRAWING" . A

EC

SEF200U

D
WITHOUT CONSULT-II
1. Attach the EVAP service port adapter securely to the EVAP service port and pressure pump with pressure
gauge to the EVAP service port.
E
2. Apply battery voltage to between the terminals of both EVAP
canister vent control valve and vacuum cut valve bypass valve
to make a closed EVAP system.
F
3. To locate the leak, deliver positive pressure to the EVAP system
until pressure gauge points reach 1.38 to 2.76 kPa (0.014 to
0.028 kg/cm2 , 0.2 to 0.4 psi).
G
4. Remove the EVAP service port adapter and hose with pressure
pump.
H
SEF503V

5. Locate the leak using a leak detector. Refer to EC-571, "EVAP-


ORATIVE EMISSION LINE DRAWING" . I

SEF200U
L

EC-575
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[KA24DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR) PFP:00032

System Description UBS00DDS

SEF206VA

From the beginning of refueling, the fuel tank pressure goes up. When the pressure reaches the setting value
of the refueling control valve (RCV) opening pressure, the RCV is opened. After RCV opens, the air and vapor
inside the fuel tank go through refueling EVAP vapor cut valve, RCV and refueling vapor line to the EVAP can-
ister. The vapor is absorbed by the EVAP canister and the air is released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
The RCV is always closed during driving and the evaporative emission control system is operated the same
as conventional system.
WARNING:
When conducting inspections below, be sure to observe the following:
● Put a “CAUTION: INFLAMMABLE” sign in workshop.
● Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
● Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:
● Before removing fuel line parts, carry out the following procedures:
– Put drained fuel in an explosion-proof container and put lid on securely.
– Release fuel pressure from fuel line. Refer to EC-46, "FUEL PRESSURE RELEASE" .
– Disconnect battery ground cable.
● Always replace O-ring when the fuel gauge retainer is removed.
● Do not kink or twist hose and tube when they are installed.
● Do not tighten hose and clamps excessively to avoid damaging hoses.
● After installation, run engine and check for fuel leaks at connection.
● Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.

EC-576
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[KA24DE]
Diagnostic Procedure UBS00DDT

SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG. A

1. CHECK EVAP CANISTER


1. Remove EVAP canister with EVAP canister vent control valve attached. EC
2. Weigh the EVAP canister with EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG C
OK >> GO TO 2.
NG >> GO TO 3.
D
2. CHECK IF EVAP CANISTER SATURATED WITH WATER
● Does water drain from the EVAP canister?
E
Yes or No
Yes >> GO TO 3.
No (With CONSULT-II)>>GO TO 6.
F
No (Without CONSULT-II)>>GO TO 7.

SEF596U
H
3. REPLACE EVAP CANISTER
Replace EVAP canister with a new one. I

>> GO TO 4.
J
4. CHECK WATER SEPARATOR
1. Check visually for insect nests in the water separator air inlet.
K
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Check that A and C are not clogged by blowing air into B with L
A , and then C plugged.
5. In case of NG in items 2 - 4, replace the parts.
NOTE: M
● Do not disassemble water separator.
OK or NG
OK >> GO TO 5. PBIB1032E

NG >> Replace water separator.

5. DETECT MALFUNCTIONING PART


Check the EVAP hose between EVAP canister and water separator for clogging or poor connection.

>> Repair or replace EVAP hose.

EC-577
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[KA24DE]
6. CHECK REFUELING EVAP VAPOR CUT VALVE
With CONSULT-II
1. Remove fuel tank. Refer to FL-3, "FUEL TANK" .
2. Drain fuel from the tank as follows:
– Remove fuel feed hose located on the fuel gauge retainer.
– Connect a spare fuel hose, one side to fuel gauge retainer where the hose was removed and the other
side to a fuel container.
– Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-II.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from hose end B), and check that the air flows freely into
the tank.
4. Check EVAP vapor cut valve for being stuck to open as follows.
– Connect vacuum pump to hose ends A and B using a suitable 3-way connector.
– Remove fuel gauge retainer with fuel gauge unit.
Always replace O-ring with new one.
– Put fuel tank upside down.
– Apply vacuum pressure to both hose ends A and B [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel gauge
retainer remaining open and check that the pressure is applicable.

SEF707Z

OK or NG
OK >> GO TO 8.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.

EC-578
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[KA24DE]
7. CHECK REFUELING EVAP VAPOR CUT VALVE A
Without CONSULT-II
1. Remove fuel tank. Refer to FL-3, "FUEL TANK" .
EC
2. Drain fuel from the tank as follows:
– Remove fuel gauge retainer.
– Drain fuel from the tank using a hand pump into a fuel container. C
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from hose end B), and check that the air flows freely into
the tank. D
4. Check EVAP vapor cut valve for being stuck to open as follows.
– Connect vacuum pump to hose ends A and B using a suitable 3-way connector.
– Remove fuel gauge retainer with fuel gauge unit. E
Always replace O-ring with new one.
– Put fuel tank upside down.
– Apply vacuum pressure to both hose ends A and B [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel gauge F
retainer remaining open and check that the pressure is applicable.

L
SEF707Z

OK or NG
OK >> GO TO 8. M
NG >> Replace refueling EVAP vapor cut valve with fuel tank.

EC-579
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[KA24DE]
8. CHECK REFUELING CONTROL VALVE
1. Remove fuel filler cap.
2. Check air continuity between hose ends A and B.
Blow air into the hose end B. Air should flow freely into the fuel tank.
3. Blow air into hose end A and check there is no leakage.
4. Apply pressure to both hose ends A and B [20 kPa (150 mmHg, 5.91 inHg)] using a pressure pump and a
suitable 3-way connector. Check that there is no leakage.

SEF706Z

OK or NG
OK >> INSPECTION END.
NG >> Replace refueling control valve with fuel tank.
SYMPTOM: CANNOT REFUEL/FUEL ODOR FROM THE FUEL FILLER OPENING IS STRONG
WHILE REFUELING.
1. CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Weigh the EVAP canister with EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.

2. CHECK IF EVAP CANISTER SATURATED WITH WATER


● Does water drain from the EVAP canister?
Yes or No
Yes >> GO TO 3.
No >> GO TO 6.

SEF596U

EC-580
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[KA24DE]
3. REPLACE EVAP CANISTER A
Replace EVAP canister with a new one.

>> GO TO 4. EC

4. CHECK WATER SEPARATOR


C
1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose. D
4. Check that A and C are not clogged by blowing air into B with
A , and then C plugged.
5. In case of NG in items 2 - 4, replace the parts. E
NOTE:
● Do not disassemble water separator.
OK or NG F
OK >> GO TO 5. PBIB1032E

NG >> Replace water separator.


G
5. DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and water separator for clogging or poor connection.
H
>> Repair or replace EVAP hose.

6. CHECK VENT HOSES AND VENT TUBES I

Check hoses and tubes between EVAP canister and refueling control valve for clogging, kink, looseness and
improper connection. J
OK or NG
OK >> GO TO 7.
NG >> Repair or replace hoses and tubes. K
7. CHECK FILLER NECK TUBE
Check signal line and recirculation line for clogging, dents and cracks. L
OK or NG
OK >> GO TO 8.
NG >> Replace filler neck tube. M

EC-581
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[KA24DE]
8. CHECK REFUELING CONTROL VALVE
1. Remove fuel filler cap.
2. Check air continuity between hose ends A and B.
Blow air into the hose end B. Air should flow freely into the fuel tank.
3. Blow air into hose end A and check there is no leakage.
4. Apply pressure to both hose ends A and B [20 kPa (150 mmHg, 5.91 inHg)] using a pressure pump and a
suitable 3-way connector. Check that there is no leakage.

SEF706Z

OK or NG
OK (With CONSULT-II)>>GO TO 9.
OK (Without CONSULT-II)>>GO TO 10.
NG >> Replace refueling control valve with fuel tank.

EC-582
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[KA24DE]
9. CHECK REFUELING EVAP VAPOR CUT VALVE A
With CONSULT-II
1. Remove fuel tank. Refer to FL-3, "FUEL TANK" .
EC
2. Drain fuel from the tank as follows:
– Remove fuel feed hose located on the fuel gauge retainer.
– Connect a spare fuel hose, one side to fuel gauge retainer where the hose was removed and the other C
side to a fuel container.
– Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-II.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows. D
Blow air into the refueling EVAP vapor cut valve (from hose end B), and check that the air flows freely into
the tank.
4. Check EVAP vapor cut valve for being stuck to open as follows. E
– Connect vacuum pump to hose ends A and B using a suitable 3-way connector.
– Remove fuel gauge retainer with fuel gauge unit.
Always replace O-ring with new one. F
– Put fuel tank upside down.
– Apply vacuum pressure to both hose ends A and B [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel gauge
retainer remaining open and check that the pressure is applicable. G

SEF707Z
M
OK or NG
OK >> GO TO 11.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.

EC-583
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[KA24DE]
10. CHECK REFUELING EVAP VAPOR CUT VALVE
Without CONSULT-II
1. Remove fuel tank. Refer to FL-3, "FUEL TANK" .
2. Drain fuel from the tank as follows:
– Remove fuel gauge retainer.
– Drain fuel from the tank using a hand pump into a fuel container.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from hose end B), and check that the air flows freely into
the tank.
4. Check EVAP vapor cut valve for being stuck to open as follows.
– Connect vacuum pump to hose ends A and B using a suitable 3-way connector.
– Remove fuel gauge retainer with fuel gauge unit.
Always replace O-ring with new one.
– Put fuel tank upside down.
– Apply vacuum pressure to both hose ends A and B [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel gauge
retainer remaining open and check that the pressure is applicable.

SEF707Z

OK or NG
OK >> GO TO 11.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.

11. CHECK FUEL FILLER TUBE


Check filler neck tube and hose connected to the fuel tank for clogging, dents and cracks.
OK or NG
OK >> GO TO 12.
NG >> Replace fuel filler tube.

12. CHECK ONE-WAY FUEL VALVE-I


Check one-way valve for clogging.
OK or NG
OK >> GO TO 13.
NG >> Repair or replace one-way fuel valve with fuel tank.

EC-584
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[KA24DE]
13. CHECK ONE-WAY FUEL VALVE-II A
1. Make sure that fuel is drained from the tank.
2. Remove fuel filler tube and hose.
3. Check one-way fuel valve for operation as follows. EC
When a stick is inserted, the valve should open, when removing
stick it should close.
Do not drop any material into the tank. C
OK or NG
OK >> INSPECTION END.
NG >> Replace fuel filler tube or replace one-way fuel valve D
with fuel tank.

E
SEF665U

EC-585
POSITIVE CRANKCASE VENTILATION
[KA24DE]
POSITIVE CRANKCASE VENTILATION PFP:11810

Description UBS00DDU

AEC042B

This system returns blow-by gas to the intake collector.


The positive crankcase ventilation (PCV) valve is provided to conduct crankcase blow-by gas to the intake
manifold.
During partial throttle operation of the engine, the intake manifold sucks the blow-by gas through the PCV
valve.
Normally, the capacity of the valve is sufficient to handle any blow-by and a small amount of ventilating air.
The ventilating air is then drawn from the air duct into the crankcase. In this process the air passes through the
hose connecting air inlet tubes to rocker cover.
Under full-throttle condition, the manifold vacuum is insufficient to draw the blow-by flow through the valve.
The flow goes through the hose connection in the reverse direction.
On vehicles with an excessively high blow-by, the valve does not meet the requirement. This is because some
of the flow will go through the hose connection to the intake collector under all conditions.
Inspection UBS00DDV

PCV (POSITIVE CRANKCASE VENTILATION) VALVE


With engine running at idle, remove PCV valve from breather sepa-
rator. A properly working valve makes a hissing noise as air passes
through it. A strong vacuum should be felt immediately when a finger
is placed over the valve inlet.

SEF244Q

VENTILATION HOSE
1. Check hoses and hose connections for leaks.

EC-586
POSITIVE CRANKCASE VENTILATION
[KA24DE]
2. Disconnect all hoses and clean with compressed air. If any hose
cannot be freed of obstructions, replace. A

EC

SET277

EC-587
SERVICE DATA AND SPECIFICATIONS (SDS)
[KA24DE]
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030

Fuel Pressure Regulator UBS00DDW

Fuel pressure at idling Vacuum hose is connected Approximately 235 (2.4, 34)
kPa (kg/cm2 , psi) Vacuum hose is disconnected Approximately 294 (3.0, 43)

Idle Speed and Ignition Timing UBS00DDX

A/T No-load*3 (in P or N position)


Base idle speed*1 750±50 rpm
M/T No-load*3 (in Neutral position)
A/T No-load*3 (in P or N position)
Target idle speed*2 800±50 rpm
M/T No-load*3 (in Neutral position)
A/T In P or N position
Air conditioner: ON 875 rpm or more
M/T In Neutral position
A/T In P or N position
Ignition timing*1 20°±5° BTDC
M/T In Neutral position
*1: Throttle position sensor harness connector disconnected or using CONSULT-II “WORK SUPPORT” mode
*2: Throttle position sensor harness connector connected
*3: Under the following conditions:
● Air conditioner switch: OFF
● Electrical load: OFF (Lighting switch, heater fan and rear window defogger)
● Steering wheel: Kept in straight-ahead position

Ignition Coil UBS00DDY

Primary voltage V Battery voltage 12


Primary resistance [at 20°C (68°F)] Ω Approximately 1.0
Secondary resistance [at 20°C (68°F)] kΩ Approximately 10

Mass Air Flow Sensor UBS00DDZ

Supply voltage V Battery voltage (11 - 14)


Output voltage V 0.9 - 1.8*
Mass air flow 0.9 - 5.8 at idle*
(Using CONSULT-II or GST) g·m/sec 7.5 - 13.2 at 2,500 rpm*
*: Engine is warmed up to normal operating temperature and idling under no-load.

Engine Coolant Temperature Sensor UBS00DE0

Temperature °C (°F) Resistance kΩ


20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260

EGR Temperature Sensor UBS00DE1

EGR temperature Voltage Resistance


°C (°F) (V) (MΩ)
0 (32) 4.56 0.62 - 1.05
50 (122) 2.25 0.065 - 0.094
100 (212) 0.59 0.011 - 0.015

Fuel Pump UBS00DE2

Resistance [at 25°C (77°F)] Ω 0.2 - 5.0

EC-588
SERVICE DATA AND SPECIFICATIONS (SDS)
[KA24DE]
IACV-AAC Valve UBS00DE3

A
Resistance [at 25°C (77°F)] Ω Approximately 10.0

Injector UBS00DE4

EC
Resistance [at 10 - 60°C (50 - 140°F)] Ω 7.4 - 10.9

Resistor UBS00DE5

C
Resistance [at 25°C (77°F)] Ω Approximately 2.2

Throttle Position Sensor UBS00DE6


D
Throttle valve conditions Voltage (at normal operating temp., engine off, ignition switch on)
Completely closed (a) 0.2 - 0.8V
Partially open Between (a) and (b) E
Completely open (b) 3.5 - 4.5V

Heated Oxygen Sensor 1 Heater UBS00DE7


F
Resistance [at 25°C (77°F)] Ω 3.3 - 4.0

Calculated Load Value UBS00DE8


G
Calculated load value %
(Using CONSULT-II or GST)
At idle 9.5 - 34.0% H
At 2,500 rpm 13.9 - 24.9%

Intake Air Temperature Sensor UBS00DE9 I


Temperature °C (°F) Resistance kΩ
20 (68) 2.1 - 2.9
J
80 (176) 0.27 - 0.38

Heated Oxygen Sensor 2 Heater UBS00DEA


K
Resistance [at 25°C (77°F)] Ω 3.3 - 4.0

Crankshaft Position Sensor (OBD) UBS00DEB


L
Resistance [at 20°C (68°F)] Ω 512 - 632

Fuel Tank Temperature Sensor UBS00DEC


M
Temperature °C (°F) Resistance kΩ
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90

EC-589
INDEX FOR DTC
[VG33E]
INDEX FOR DTC PFP:00024

Alphabetical Index UBS00DED

×: Applicable —: Not applicable

DTC*1 *2 MIL
Item
CONSULT-II Trip Lighting Reference page
(CONSULT-II screen terms)
GST up

Unable to access ECM — — — EC-652


A/T 1ST GR FNCTN P0731 2 × AT-270
A/T 2ND GR FNCTN P0732 2 × AT-276
A/T 3RD GR FNCTN P0733 2 × AT-281
A/T 4TH GR FNCTN P0734 2 × AT-286
A/T COMM LINE P0600*3 2 — EC-1006
A/T DIAG COMM LINE P1605 2 × EC-1129
A/T TCC S/V FNCTN P0744 2 × AT-298
ATF TEMP SEN/CIRC P0710 2 × AT-255
CKP SEN/CIRCUIT P0335 2 × EC-869
CKP SENSOR (COG) P1336 2 × EC-1054
CLOSED LOOP-B1 P1148 1 × EC-1048
CLOSED LOOP-B2 P1168 1 × EC-1048
CLOSED TP SW/CIRC P0510 2 × EC-999
CMP SEN/CIRCUIT P0340 2 × EC-875
CYL1 MISFIRE P0301 2 × EC-857
CYL2 MISFIRE P0302 2 × EC-857
CYL3 MISFIRE P0303 2 × EC-857
CYL4 MISFIRE P0304 2 × EC-857
CYL5 MISFIRE P0305 2 × EC-857
CYL6 MISFIRE P0306 2 × EC-857
ECM P0605 2 × EC-1012
ECT SEN/CIRCUIT P0117 1 × EC-748
ECT SEN/CIRCUIT P0118 1 × EC-748
ECT SENSOR P0125 2 × EC-770
EGRC-BPT VALVE P0402 2 × EC-891
EGR SOLENOID/V P1400 2 × EC-1060
EGR SYSTEM P0400 2 × EC-882
EGR SYSTEM P1402 2 × EC-1065
EGR TEMP SEN/CIRC P0405 2 × EC-897
EGR TEMP SEN/CIRC P0406 2 × EC-897
ENG OVER TEMP P0217 1 × EC-852
ENG OVER TEMP P1217 1 × EC-1050
ENG SPEED SIG P0725 2 × AT-266
EVAP GROSS LEAK P0455 2 × EC-955
EVAP PURG FLOW/MON P0441 2 × EC-908
EVAP SMALL LEAK P0442 2 × EC-916
EVAP SMALL LEAK P1442 2 × EC-1073
EVAP SYS PRES SEN P0452 2 × EC-941

EC-590
INDEX FOR DTC
[VG33E]
DTC*1 *2 MIL
Item
Trip Lighting Reference page
A
(CONSULT-II screen terms) CONSULT-II
GST up

EVAP SYS PRES SEN P0453 2 × EC-947


EC
EVAP VERY SML LEAK P0456 2 × EC-966
EVAP VERY SML LEAK P1456 2 × EC-1098
FTT SEN/CIRCUIT P0182 2 × EC-848 C
FTT SEN/CIRCUIT P0183 2 × EC-848
FTT SENSOR P0181 2 × EC-843
D
FUEL LEV SEN SLOSH P0460 2 × EC-977
FUEL LEVEL SEN/CIRC P1464 2 × EC-1108
FUEL LEVEL SENSOR P0461 2 × EC-981 E
FUEL LEVL SEN/CIRC P0462 2 × EC-983
FUEL LEVL SEN/CIRC P0463 2 × EC-983
F
FUEL SYS-LEAN-B1 P0171 2 × EC-828
FUEL SYS-LEAN-B2 P0174 2 × EC-828
FUEL SYS-RICH-B1 P0172 2 × EC-836 G
FUEL SYS-RICH-B2 P0175 2 × EC-836
HO2S1 (B1) P0132 2 × EC-778
HO2S1 (B1) P0133 2 × EC-787 H
HO2S1 (B1) P0134 2 × EC-799
HO2S1 (B1) P1143 2 × EC-1014
I
HO2S1 (B1) P1144 2 × EC-1020
HO2S1 (B2) P0152 2 × EC-778
HO2S1 (B2) P0153 2 × EC-787 J
HO2S1 (B2) P0154 2 × EC-799
HO2S1 (B2) P1163 2 × EC-1014
K
HO2S1 (B2) P1164 2 × EC-1020
HO2S1 HTR (B1) P0031 2 × EC-711
HO2S1 HTR (B1) P0032 2 × EC-711 L
HO2S1 HTR (B2) P0051 2 × EC-711
HO2S1 HTR (B2) P0052 2 × EC-711
M
HO2S2 (B1) P0138 2 × EC-809
HO2S2 (B1) P0139 2 × EC-818
HO2S2 (B1) P1146 2 × EC-1027
HO2S2 (B1) P1147 2 × EC-1038
HO2S2 (B2) P0158 2 × EC-809
HO2S2 (B2) P0159 2 × EC-818
HO2S2 (B2) P1166 2 × EC-1027
HO2S2 (B2) P1167 2 × EC-1038
HO2S2 HTR (B1) P0037 2 × EC-719
HO2S2 HTR (B1) P0038 2 × EC-719
HO2S2 HTR (B2) P0057 2 × EC-719
HO2S2 HTR (B2) P0058 2 × EC-719
IAT SEN/CIRCUIT P0112 2 × EC-742

EC-591
INDEX FOR DTC
[VG33E]
DTC*1 *2 MIL
Item
CONSULT-II Trip Lighting Reference page
(CONSULT-II screen terms)
GST up

IAT SEN/CIRCUIT P0113 2 × EC-742


IAT SENSOR P0127 2 × EC-773
ISC SYSTEM/CIRC P0505 2 × EC-992
KNOCK SEN/CIRC-B1 P0327 2 — EC-865
KNOCK SEN/CIRC-B1 P0328 2 — EC-865
L/PRESS SOL/CIRC P0745 2 × AT-306
MAF SEN/CIRCUIT P0101 2 × EC-727
MAF SEN/CIRCUIT P0102 1 × EC-735
MAF SEN/CIRCUIT P0103 2 × EC-735
MULTI CYL MISFIRE P0300 2 × EC-857
NO DTC IS DETECTED.
P0000 — — —
FORTHER TESTING MAY BE REQUIRED.
O/R CLTCH SOL/CIRC P1760 2 × AT-329
P-N POS SW/CIRCUIT P1706 2 × EC-1135
PNP SW/CIRC P0705 2 × AT-249
PURG VOLUME CONT/V P0444 2 × EC-928
PURG VOLUME CONT/V P0445 2 × EC-928
PURG VOLUME CONT/V P1444 2 × EC-1075
SFT SOL A/CIRC P0750 2 × AT-311
SFT SOL B/CIRC P0755 2 × AT-316
TCC SOLENOID/CIRC P0740 2 × AT-293
THERMSTAT FNCTN P0128 2 × EC-776
TP SEN/CIRC A/T P1705 1 × AT-321
TP SEN/CIRCUIT P0121 2 × EC-753
TP SEN/CIRCUIT P0122 1 × EC-762
TP SEN/CIRCUIT P0123 1 × EC-762
TW CATALYST SYS-B1 P0420 2 × EC-903
TW CATALYST SYS-B2 P0430 2 × EC-903
VC CUT/V BYPASS/V P1491 2 × EC-1117
VC/V BYPASS/V P1490 2 × EC-1111
VEH SPEED SEN/CIRC AT P0720 2 × AT-261
VEH SPEED SEN/CIRC P0500 2 × EC-987
VENT CONTROL VALVE P0447 2 × EC-935
VENT CONTROL VALVE P1446 2 × EC-1084
VENT CONTROL VALVE P1448 2 × EC-1090
*1: 1st trip DTC No. 1 is the same as DTC No.
*2: This number is prescribed by SAE J2012.
*3: This DTC is displayed with CONSULT-II only.

EC-592
INDEX FOR DTC
[VG33E]
DTC No. Index UBS00DEE

×: Applicable —: Not applicable A

DTC*1 *2 MIL
Items
CONSULT-II Trip Lighting Reference page
(CONSULT-II screen terms) EC
GST up

— Unable to access ECM — — EC-652


NO DTC IS DETECTED. C
P0000 — — —
FURTHER TESTING MAY BE REQUIRED.
P0031 HO2S1 HTR (B1) 2 × EC-711
P0032 HO2S1 HTR (B1) 2 × EC-711 D
P0037 HO2S2 HTR (B1) 2 × EC-719
P0038 HO2S2 HTR (B1) 2 × EC-719
E
P0051 HO2S1 HTR (B2) 2 × EC-711
P0052 HO2S1 HTR (B2) 2 × EC-711
P0057 HO2S2 HTR (B2) 2 × EC-719 F
P0058 HO2S2 HTR (B2) 2 × EC-719
P0101 MAF SEN/CIRCUIT 2 × EC-727
P0102 MAF SEN/CIRCUIT 1 × EC-735
G

P0103 MAF SEN/CIRCUIT 2 × EC-735


P0112 IAT SEN/CIRCUIT 2 × EC-742 H
P0113 IAT SEN/CIRCUIT 2 × EC-742
P0117 ECT SEN/CIRCUIT 1 × EC-748
P0118 ECT SEN/CIRCUIT 1 × EC-748 I
P0121 TP SEN/CIRCUIT 2 × EC-753
P0122 TP SEN/CIRCUIT 1 × EC-762
J
P0123 TP SEN/CIRCUIT 1 × EC-762
P0125 ECT SENSOR 2 × EC-770
P0127 IAT SENSOR 2 × EC-773 K
P0128 THERMSTAT FNCTN 2 × EC-776
P0132 HO2S1 (B1) 2 × EC-778
L
P0133 HO2S1 (B1) 2 × EC-787
P0134 HO2S1 (B1) 2 × EC-799
P0138 HO2S2 (B1) 2 × EC-809 M
P0139 HO2S2 (B1) 2 × EC-818
P0152 HO2S1 (B2) 2 × EC-778
P0153 HO2S1 (B2) 2 × EC-787
P0154 HO2S1 (B2) 2 × EC-799
P0158 HO2S2 (B2) 2 × EC-809
P0159 HO2S2 (B2) 2 × EC-818
P0171 FUEL SYS-LEAN-B1 2 × EC-828
P0172 FUEL SYS-RICH-B1 2 × EC-836
P0174 FUEL SYS-LEAN-B2 2 × EC-828
P0175 FUEL SYS-RICH-B2 2 × EC-836
P0181 FTT SENSOR 2 × EC-843
P0182 FTT SEN/CIRCUIT 2 × EC-848
P0183 FTT SEN/CIRCUIT 2 × EC-848

EC-593
INDEX FOR DTC
[VG33E]
DTC*1 *2 MIL
Items
CONSULT-II Trip Lighting Reference page
(CONSULT-II screen terms)
GST up

P0217 ENG OVER TEMP 1 × EC-852


P0300 MULTI CYL MISFIRE 2 × EC-857
P0301 CYL1 MISFIRE 2 × EC-857
P0302 CYL2 MISFIRE 2 × EC-857
P0303 CYL3 MISFIRE 2 × EC-857
P0304 CYL4 MISFIRE 2 × EC-857
P0305 CYL5 MISFIRE 2 × EC-857
P0306 CYL6 MISFIRE 2 × EC-857
P0327 KNOCK SEN/CIRC-B1 2 — EC-865
P0328 KNOCK SEN/CIRC-B1 2 — EC-865
P0335 CKP SEN/CIRCUIT 2 × EC-869
P0340 CMP SEN/CIRCUIT 2 × EC-875
P0400 EGR SYSTEM 2 × EC-882
P0402 EGRC-BPT VALVE 2 × EC-891
P0405 EGR TEMP SEN/CIRC 2 × EC-897
P0406 EGR TEMP SEN/CIRC 2 × EC-897
P0420 TW CATALYST SYS-B1 2 × EC-903
P0430 TW CATALYST SYS-B2 2 × EC-903
P0441 EVAP PURG FLOW/MON 2 × EC-908
P0442 EVAP SMALL LEAK 2 × EC-916
P0444 PURG VOLUME CONT/V 2 × EC-928
P0445 PURG VOLUME CONT/V 2 × EC-928
P0447 VENT CONTROL VALVE 2 × EC-935
P0452 EVAP SYS PRES SEN 2 × EC-941
P0453 EVAP SYS PRES SEN 2 × EC-947
P0455 EVAP GROSS LEAK 2 × EC-955
P0456 EVAP VERY SML LEAK 2 × EC-966
P0460 FUEL LEV SEN SLOSH 2 × EC-977
P0461 FUEL LEVEL SENSOR 2 × EC-981
P0462 FUEL LEVL SEN/CIRC 2 × EC-983
P0463 FUEL LEVL SEN/CIRC 2 × EC-983
P0500 VEH SPEED SEN/CIRC 2 × EC-987
P0505 ISC SYSTEM/CIRC 2 × EC-992
P0510 CLOSED TP SW/CIRC 2 × EC-999

P0600*3 A/T COMM LINE 2 — EC-1006


P0605 ECM 2 × EC-1012
P0705 PNP SW/CIRC 2 × AT-249
P0710 ATF TEMP SEN/CIRC 2 × AT-255
P0720 VEH SPD SEN/CIR AT 2 × AT-261
P0725 ENGINE SPEED SIG 2 × AT-266
P0731 A/T 1ST GR FNCTN 2 × AT-270
P0732 A/T 2ND GR FNCTN 2 × AT-276

EC-594
INDEX FOR DTC
[VG33E]
DTC*1 *2 MIL
Items
Trip Lighting Reference page
A
CONSULT-II (CONSULT-II screen terms)
GST up

P0733 A/T 3RD GR FNCTN 2 × AT-281


EC
P0734 A/T 4TH GR FNCTN 2 × AT-286
P0740 TCC SOLENOID/CIRC 2 × AT-293
P0744 A/T TCC S/V FNCTN 2 × AT-298 C
P0745 L/PRESS SOL/CIRC 2 × AT-306
P0750 SFT SOL A/CIRC 1 × AT-311
D
P0755 SFT SOL B/CIRC 1 × AT-316
P1143 HO2S1 (B1) 2 × EC-1014
P1144 HO2S1 (B1) 2 × EC-1020 E
P1146 HO2S2 (B1) 2 × EC-1027
P1147 HO2S2 (B1) 2 × EC-1038
F
P1148 CLOSED LOOP-B1 1 × EC-1048
P1163 HO2S1 (B2) 2 × EC-1014
P1164 HO2S1 (B2) 2 × EC-1020 G
P1166 HO2S2 (B2) 2 × EC-1027
P1167 HO2S2 (B2) 2 × EC-1038
P1168 CLOSED LOOP-B2 1 × EC-1048 H
P1217 ENG OVER TEMP 1 × EC-1050
P1336 CKP SENSOR (COG) 2 × EC-1054
I
P1400 EGR SOLENOID/V 2 × EC-1060
P1402 EGR SYSTEM 2 × EC-1065
P1442 EVAP SMALL LEAK 2 × EC-1073 J
P1444 PURG VOLUME CONT/V 2 × EC-1075
P1446 VENT CONTROL VALVE 2 × EC-1084
K
P1448 VENT CONTROL VALVE 2 × EC-1090
P1456 EVAP VERY SML LEAK 2 × EC-1098
P1464 FUEL LEVL SEN/CIRC 2 × EC-1108 L
P1490 VC/V BYPASS/V 2 × EC-1111
P1491 VC CUT/V BYPASS/V 2 × EC-1117
M
P1605 A/T DIAG COMM LINE 2 × EC-1129
P1705 TP SEN/CIRC A/T 1 × AT-321
P1706 P-N POS SW/CIRCUIT 2 × EC-1135
P1760 O/R CLTCH SOL/CIRC 2 × AT-329
*1: 1st trip DTC No. is the same as DTC No.
*2: This number is prescribed by SAE J2012.
*3: This DTC is displayed with CONSULT-II only.

EC-595
PRECAUTIONS
[VG33E]
PRECAUTIONS PFP:00001

Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER” UBS00EM6

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system may include seat belt switch inputs and dual stage front air bag modules. If
equipped with dual stage front air bag modules, the SRS system uses the seat belt switches to determine the
front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and
whether the front occupants are belted or unbelted. Information necessary to service the system safely is
included in the SRS and SB section of this Service Manual.

The vehicle may be equipped with a passenger air bag deactivation switch. Because no rear seat exists where
a rear-facing child restraint can be placed, the switch is designed to turn off the passenger air bag so that a
rear-facing child restraint can be used in the front passenger seat. The switch is located in the center of the
instrument panel, near the ashtray. When the switch is turned to the ON position, the passenger air bag is
enabled and could inflate for certain types of collision. When the switch is turned to the OFF position, the pas-
senger air bag is disabled and will not inflate. A passenger air bag OFF indicator on the instrument panel lights
up when the passenger air bag is switched OFF. The driver air bag always remains enabled and is not affected
by the passenger air bag deactivation switch.

WARNING:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
● The vehicle may be equipped with a passenger air bag deactivation switch which can be operated
by the customer. When the passenger air bag is switched OFF, the passenger air bag is disabled
and will not inflate. When the passenger air bag is switched ON, the passenger air bag is enabled
and could inflate for certain types of collision. After SRS maintenance or repair, make sure the
passenger air bag deactivation switch is in the same position (ON or OFF) as when the vehicle
arrived for service.
On Board Diagnostic (OBD) System of Engine and A/T UBS00DEG

The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
● Be sure to turn the ignition switch OFF and disconnect the negative battery cable before any
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves,
etc. will cause the MIL to light up.
● Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
● Certain systems and components, especially those related to OBD, may use a new style slide-
locking type harness connector. For description and how to disconnect, refer to PG-4, "HARNESS
CONNECTOR" .
● Be sure to route and secure the harnesses properly after work. The interference of the harness
with a bracket, etc. may cause the MIL to light up due to the short circuit.
● Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to the malfunction of the EGR system or fuel injection system,
etc.
● Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM and
TCM (Transmission control module) before returning the vehicle to the customer.

EC-596
PRECAUTIONS
[VG33E]
Precautions UBS00DEH

EC

LEC027A

EC-597
PRECAUTIONS
[VG33E]
● Always use a 12 volt battery as power source.
● Do not attempt to disconnect battery cables while engine is
running.
● Before connecting or disconnecting the ECM harness con-
nector, turn ignition switch OFF and disconnect negative
battery terminal. Failure to do so may damage the ECM
because battery voltage is applied to ECM even if ignition
switch is turned off.
● Before removing parts, turn ignition switch OFF and then
disconnect battery ground cable.
SEF289H

● Do not disassemble ECM.


● If a battery terminal is disconnected, the memory will return
to the ECM value.
The ECM will not start to self-control at its initial value.
Engine operation can vary slightly when the terminal is dis-
connected. However, this is not an indication of a malfunc-
tion. Do not replace parts because of a slight variation.

SEF707Y

● When connecting ECM harness connector, tighten securing


bolt until the gap between orange indicators disappears.

: 3 - 5 N·m (0.3 - 0.5 kg-m, 26 - 43 in-lb)

SEF308Q

● When connecting or disconnecting pin connectors into or


from ECM, take care not to damage pin terminals (bend or
break).
Make sure that there are not any bends or breaks on ECM
pin terminal, when connecting pin connectors.
● Securely connect ECM harness connectors.
A poor connection can cause an extremely high (surge)
voltage to develop in coil and condenser, thus resulting in
damage to ICs.
● Keep engine control system harness at least 10 cm (4 in)
away from adjacent harness, to prevent engine control sys- SEF291H

tem malfunctions due to receiving external noise, degraded


operation of ICs, etc.
● Keep engine control system parts and harness dry.

EC-598
PRECAUTIONS
[VG33E]
● Before replacing ECM, perform ECM Terminals and Refer-
ence Value inspection and make sure ECM functions prop- A
erly. Refer to EC-673, "ECM Terminals and Reference Value"
.
● Handle mass air flow sensor carefully to avoid damage. EC
● Do not disassemble mass air flow sensor.
● Do not clean mass air flow sensor with any type of deter-
gent. C
● Even a slight leak in the air intake system can cause seri-
ous incidents. MEF040D
● Do not shock or jar the camshaft position sensor’ crank- D
shaft position sensor (OBD).
● After performing each TROUBLE DIAGNOSIS, perform DTC
Confirmation Procedure or Overall Function Check. E
The DTC should not be displayed in the DTC Confirmation
Procedure if the repair is completed. The Overall Function
Check should be a good result if the repair is completed.
F

SEF217U

H
● When measuring ECM signals with a circuit tester, never
allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and I
damage the ECM power transistor.
● Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM's
J
transistor. Use a ground other than the ECM terminals,
such as the ground.

SEF348N

EC-599
PRECAUTIONS
[VG33E]
● B1 indicates the bank 1, B2 indicates the bank 2 as shown
in the figure.

SEC893C

Wiring Diagrams and Trouble Diagnosis UBS00DEI

When you read Wiring diagrams, refer to the following:


● GI-13, "How to Read Wiring Diagrams"
● PG-9, "POWER SUPPLY ROUTING"
When you perform trouble diagnosis, refer to the following:
● GI-9, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES"
● GI-25, "How to Perform Efficient Diagnosis for an Electrical Incident"

EC-600
PREPARATION
[VG33E]
PREPARATION PFP:00002
A
Special Service Tools UBS00DEJ

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
EC
(Kent-Moore No.) Description
Tool name
EG17650301 Adapting radiator cap tester to radiator cap
(J-33984-A) and radiator filler neck C
Radiator cap tester adapter a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in) D

S-NT564

KV10117100 Loosening or tightening heated oxygen sen- E


(J-36471-A) sor 1 with 22 mm (0.87 in) hexagon nut
Heated oxygen sensor wrench

NT379
G
KV10114400 Loosening or tightening heated oxygen sen-
(J-38365) sor 2
Heated oxygen sensor wrench a: 22 mm (0.87 in)
H

NT636
I
(J-44321) Checking fuel pressure
Fuel pressure gauge kit
J

K
LEC642

(J-45178) Used to test the throttle position sensor


TPS test connector L

LEC120A

EC-601
PREPARATION
[VG33E]
Commercial Service Tools UBS00DEK

Tool name (Kent-Moore No.) Description


Leak detector Locating the EVAP leak
i.e.: (J-41416)

NT703

EVAP service port adapter Applying positive pressure through EVAP ser-
i.e.: (J-41413-OBD) vice port

NT704

Fuel filler cap adapter Checking fuel tank vacuum relief valve open-
ing pressure

NT653

Socket wrench Removing and installing engine coolant tem-


perature sensor

NT705

Oxygen sensor thread cleaner Reconditioning the exhaust system threads


i.e.: (J-43897-18) before installing a new oxygen sensor. Use
(J-43897-12) with anti-seize lubricant shown in “Commer-
cial Service Tools”.
a: J-43897-18 (18 mm diameter with pitch 1.5
mm) for Zirconia Oxygen Sensor
b: J-43897-12 (12 mm diameter with pitch
AEM488 1.25 mm) for Titania Oxygen Sensor
Anti-seize lubricant Lubricating oxygen sensor thread cleaning
i.e.: (Permatex™ 133AR or equivalent tool when reconditioning exhaust system
meeting MIL specification MIL-A-907) threads.

AEM489

EC-602
ENGINE CONTROL SYSTEM
[VG33E]
ENGINE CONTROL SYSTEM PFP:23710
A
System Diagram UBS00DEL

EC

PBIB1464E

EC-603
ENGINE CONTROL SYSTEM
[VG33E]
Vacuum Hose Drawing UBS00DEM

BBIA0183E

Refer to EC-603, "System Diagram" for Vacuum Control System.

EC-604
ENGINE CONTROL SYSTEM
[VG33E]
System Chart UBS00DEN

A
Input (Sensor) ECM Function Output (Actuator)
● Camshaft position sensor Fuel injection & mixture ratio control Fuel injector
● Mass air flow sensor Distributor ignition system Power transistor EC
● Engine coolant temperature sensor IACV-AAC valve and IACV-FICD
Heated oxygen sensor 1 Idle air control system
● solenoid valve
● Ignition switch Fuel pump control Fuel pump relay C
● Throttle position sensor
On board diagnostic system MIL (On the instrument panel)
● Closed throttle position switch*4
EGR control EGRC-solenoid valve
● Park/neutral position (PNP) switch D
Heated oxygen sensor 1 heater control Heated oxygen sensor 1 heater
● Air conditioner switch
Heated oxygen sensor 2 heater control Heated oxygen sensor 2 heater
● Knock sensor
● Intake air temperature sensor EVAP canister purge volume con- E
EVAP canister purge flow control
trol solenoid valve
● EVAP control system pressure sensor*1
Air conditioning cut control Air conditioner relay
● Battery voltage
● Power steering oil pressure switch
F
● Vehicle speed sensor
● Fuel tank temperature sensor*1 ● EVAP canister vent control G
● Crankshaft position sensor (OBD)* 1 ON BOARD DIAGNOSIS for EVAP system valve
● Vacuum cut valve bypass valve
● Heated oxygen sensor 2*3
● TCM (Transmission control module)*2 H
● Ambient air temperature switch
*1: This sensor is not used to control the engine system. This is used only for the on board diagnosis.
*2: The DTC related to A/T will be sent to ECM. I
*3: This sensor is not used to control the engine system under normal conditions.
*4: This switch will operate in place of the throttle position sensor to control EVAP parts if the sensor malfunctions.
J
Multiport Fuel Injection (MFI) System UBS00DEO

INPUT/OUTPUT SIGNAL CHART


ECM func-
Sensor Input Signal to ECM
tion
Actuator K
Camshaft position sensor Engine speed and piston position
Mass air flow sensor Amount of intake air L
Engine coolant temperature sensor Engine coolant temperature
Heated oxygen sensor 1 Density of oxygen in exhaust gas
Throttle position M
Throttle position sensor
Throttle valve idle position
Fuel injec-
Park/neutral position (PNP) switch Gear position
tion & mix-
Fuel injector
Vehicle speed sensor Vehicle speed ture ratio
control
Ignition switch Start signal
Air conditioner switch Air conditioner operation
Knock sensor Engine knocking condition
Battery Battery voltage
Power steering oil pressure switch Power steering operation
Heated oxygen sensor 2* Density of oxygen in exhaust gas
*: This sensor is not used to control the engine system under normal conditions.

SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
EC-605
ENGINE CONTROL SYSTEM
[VG33E]
by input signals (for engine speed and intake air) from both the camshaft position sensor and the mass air flow
sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compensated to improve engine performance under various operat-
ing conditions as listed below.
<Fuel increase>
● During warm-up
● When starting the engine
● During acceleration
● Hot-engine operation
● When selector lever is changed from N to D (A/T models)
● High-load, high-speed operation
<Fuel decrease>
● During deceleration
● During high engine speed operation
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)

PBIB0121E

The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission control.
The three way catalyst (manifold) can then better reduce CO, HC and NOx emissions. This system uses a
heated oxygen sensor 1 in the exhaust manifold to monitor whether the engine operation is rich or lean. The
ECM adjusts the injection pulse width according to the sensor voltage signal. For more information about the
heated oxygen sensor 1, refer to EC-778 . This maintains the mixture ratio within the range of stoichiometric
(ideal air-fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the three way catalyst (manifold). Even if the switching
characteristics of the heated oxygen sensor 1 shift, the air-fuel ratio is controlled to stoichiometric by the signal
from the heated oxygen sensor 2.
Open Loop Control
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
● Deceleration and acceleration
● High-load, high-speed operation
● Malfunction of heated oxygen sensor 1 or its circuit
● Insufficient activation of heated oxygen sensor 1 at low engine coolant temperature
● High engine coolant temperature
● During warm-up
● When starting the engine
MIXTURE RATIO SELF-LEARNING CONTROL
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from the heated oxy-
gen sensor 1. This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close
to the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily controlled as
originally designed. Both manufacturing differences (i.e., mass air flow sensor hot wire) and characteristic
changes during operation (i.e., injector clogging) directly affect mixture ratio.

EC-606
ENGINE CONTROL SYSTEM
[VG33E]
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is
then computed in terms of “injection pulse duration” to automatically compensate for the difference between A
the two ratios.
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim
includes short term fuel trim and long term fuel trim.
EC
“Short term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical
value. The signal from the heated oxygen sensor 1 indicates whether the mixture ratio is RICH or LEAN com-
pared to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and
an increase in fuel volume if it is lean. C
“Long term fuel trim” is overall fuel compensation carried out long-term to compensate for continual deviation
of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences,
wear over time and changes in the usage environment. D
FUEL INJECTION TIMING

SEF179U

Two types of systems are used. H


Sequential Multiport Fuel Injection System
Fuel is injected into each cylinder during each engine cycle according to the firing order. This system is used
when the engine is running. I
Simultaneous Multiport Fuel Injection System
Fuel is injected simultaneously into all six cylinders twice each engine cycle. In other words, pulse signals of
J
the same width are simultaneously transmitted from the ECM.
The six injectors will then receive the signals two times for each engine cycle.
This system is used when the engine is being started and/or if the fail-safe system (CPU) is operating.
K
FUEL SHUT-OFF
Fuel to each cylinder is cut off during deceleration or operation of the engine at excessively high speeds.
Distributor Ignition (DI) System UBS00DEP L
INPUT/OUTPUT SIGNAL CHART
ECM func-
Sensor Input Signal to ECM Actuator
tion M
Camshaft position sensor Engine speed and piston position
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Throttle position
Throttle position sensor
Throttle valve idle position Ignition
timing con- Power transistor
Vehicle speed sensor Vehicle speed
trol
Ignition switch Start signal
Knock sensor Engine knocking
Park/neutral position (PNP) switch Gear position
Battery Battery voltage

EC-607
ENGINE CONTROL SYSTEM
[VG33E]
SYSTEM DESCRIPTION
The ignition timing is controlled by the ECM to maintain the best air-
fuel ratio for every running condition of the engine. The ignition tim-
ing data is stored in the ECM. This data forms the map shown.
The ECM receives information such as the injection pulse width and
camshaft position sensor signal. Computing this information, ignition
signals are transmitted to the power transistor.
e.g., N: 1,800 rpm, Tp: 1.50 msec
A °BTDC
During the following conditions, the ignition timing is revised by the
ECM according to the other data stored in the ECM.
● At starting SEF742M

● During warm-up
● At idle
● At low battery voltage
● During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition.
Air Conditioner Cut Control UBS00DEQ

INPUT/OUTPUT SIGNAL CHART


Sensor Input Signal to ECM ECM function Actuator
Air conditioner switch Air conditioner ON signal
Throttle position sensor Throttle valve opening angle
Camshaft position sensor Engine speed
Air conditioner
Engine coolant temperature sensor Engine coolant temperature Air conditioner relay
cut control
Ignition switch Start signal
Vehicle speed sensor Vehicle speed
Power steering oil pressure switch Power steering operation

SYSTEM DESCRIPTION
This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned OFF.
● When the accelerator pedal is fully depressed.
● When cranking the engine.
● At high engine speeds.
● When the engine coolant temperature becomes excessively high.
● When operating power steering during low engine speed or low vehicle speed.
● When engine speed is excessively low.
Fuel Cut Control (at No Load and High Engine Speed) UBS00DER

INPUT/OUTPUT SIGNAL CHART


ECM func-
Sensor Input Signal to ECM Actuator
tion
Vehicle speed sensor Vehicle speed
Park/neutral position (PNP) switch Neutral position
Fuel cut
Throttle position sensor Throttle position Fuel injector
control
Engine coolant temperature sensor Engine coolant temperature
Camshaft position sensor Engine speed

EC-608
ENGINE CONTROL SYSTEM
[VG33E]
SYSTEM DESCRIPTION
If the engine speed is above 2,500 rpm under no load (for example, the shift position is neutral and engine A
speed is over 2,500 rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies
based on engine speed.
Fuel cut will be operated until the engine speed reaches 2,000 rpm, then fuel cut will be cancelled. EC
NOTE:
This function is different from deceleration control listed under EC-605, "Multiport Fuel Injection (MFI) System"
. C

EC-609
BASIC SERVICE PROCEDURE
[VG33E]
BASIC SERVICE PROCEDURE PFP:00018

Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment UBS00DES

PREPARATION
1. Make sure that the following parts are in good order.
● Battery

● Ignition system

● Engine oil and coolant levels

● Fuses

● ECM harness connector

● Vacuum hoses

● Air intake system


(Oil filler cap, oil level gauge, etc.)
● Fuel pressure

● Engine compression

● Throttle valve

● Evaporative emission system

2. On air conditioner equipped models, checks should be carried out while the air conditioner is OFF.
3. On automatic transmission equipped models, when checking idle rpm, ignition timing and mixture ratio,
checks should be carried out while shift lever is in N position.
4. When measuring CO percentage, insert probe more than 40 cm (15.7 in) into tail pipe.
5. Turn off headlamps, heater blower, rear defogger.
6. Keep front wheels pointed straight ahead.
7. Make the check after the cooling fan has stopped.

EC-610
BASIC SERVICE PROCEDURE
[VG33E]
OVERALL INSPECTION SEQUENCE
A

EC

SEF554YA

NOTE:
If a vehicle contains a part which is operating outside of design specifications with no MIL illumina-
tion, the part shall not be replaced prior to emission testing unless it is determined that the part has
been tampered with or abused in such a way that the diagnostic system cannot reasonably be
expected to detect the resulting malfunction.

EC-611
BASIC SERVICE PROCEDURE
[VG33E]
INSPECTION PROCEDURE
1. INSPECTION START
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
– Harness connectors for improper connections
– Wiring harness for improper connections, pinches and cut
– Vacuum hoses for splits, kinks and improper connections
– Hoses and ducts for leaks
– Air cleaner clogging
– Gasket
3. Confirm that electrical or mechanical loads are not applied.
– Headlamp switch is OFF. SEF983U

– Air conditioner switch is OFF.


– Rear window defogger switch is OFF.
– Steering wheel is in the straight-ahead position, etc.
4. Visually check the following:
– Air cleaner clogging
– Hoses and ducts for leaks
– Electrical connectors
– Gasket
– Throttle valve and throttle position sensor operation
5. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
Ensure engine stays below 1,000 rpm.

SEF976U

6. Open engine hood and run engine at about 2,000 rpm for about
2 minutes under no load.
7. Make sure that no DTC is displayed with CONSULT-II or GST.
OK or NG
OK >> GO TO 2.
NG >> 1. Repair or replace components as necessary.
2. GO TO 2.

SEF977U

EC-612
BASIC SERVICE PROCEDURE
[VG33E]
2. CHECK IGNITION TIMING A
1. Run engine at about 2,000 rpm for about 2 minutes under no-load.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no-
load, then run engine at idle speed. EC

SEF978U
E
3. Stop engine and disconnect throttle position sensor harness
connector.
4. Start and rev engine (2,000 to 3,000 rpm) two or three times F
under no-load, then run at idle speed.

H
BBIA0424E

5. Check ignition timing with a timing light. I


M/T: 10±5° BTDC (in Neutral position)
A/T: 10±5° BTDC (in P or N position)
J
OK or NG
OK >> GO TO 4.
NG >> GO TO 3. K

SEF927Z L

3. ADJUST IGNITION TIMING


1. Adjust ignition timing by turning distributor after loosening securing bolts. M
2. Stop engine and connect throttle position sensor harness con-
nector to throttle position sensor.

>> GO TO 2.

BBIA0425E

EC-613
BASIC SERVICE PROCEDURE
[VG33E]
4. CHECK BASE IDLE SPEED
With CONSULT-II
1. Read idle speed in “DATA MONITOR” mode with CONSULT-II.
M/T: 700±50 rpm (in Neutral position)
A/T: 700±50 rpm (in P or N position)

Without CONSULT-II
1. Check idle speed.
M/T: 700±50 rpm (in Neutral position)
A/T: 700±50 rpm (in P or N position)
OK or NG SEF058Y

OK >> GO TO 6.
NG >> GO TO 5.

5. ADJUST BASE IDLE SPEED


1. Rev engine (2,000 to 3,000 rpm) 2 or 3 times under no-load then run engine at idle speed.
2. Adjust idle speed by turning idle speed adjusting screw.
M/T: 700±50 rpm (in Neutral position)
A/T: 700±50 rpm (in P or N position)

>> GO TO 6.

LEC513

6. CHECK TARGET IDLE SPEED


With CONSULT-II
1. Stop engine and connect throttle position sensor harness connector.
2. Start and rev engine (2,000 to 3,000 rpm) 2 or 3 times under no-load then run at idle speed.
3. Read idle speed in “DATA MONITOR” mode with CONSULT-II.
M/T: 750±50 rpm (in Neutral position)
A/T: 750±50 rpm (in P or N position)

Without CONSULT-II
1. Stop engine and connect throttle position sensor harness con-
nector.
2. Start and rev engine (2,000 to 3,000 rpm) 2 or 3 times under no-
load then run at idle speed.
3. Check idle speed. SEF058Y

M/T: 750±50 rpm (in Neutral position)


A/T: 750±50 rpm (in P or N position)
OK or NG
OK (With CONSULT-II)>>GO TO 8.
OK (Without CONSULT-II)>>GO TO 9.
NG >> GO TO 7.

EC-614
BASIC SERVICE PROCEDURE
[VG33E]
7. DETECT MALFUNCTIONING PART A
Check the following.
1. Check IACV-AAC valve and replace if necessary. Refer to EC-992 .
2. Check IACV-AAC valve harness and repair if necessary. Refer to EC-992 . EC
3. Check ECM function by substituting another known-good ECM.
(ECM may be the cause of an incident, but this is a rare case.)
C
With CONSULT-II>>GO TO 8.
Without CONSULT-II>>GO TO 9.
D
8. CHECK HEATED OXYGEN SENSOR 1 (BANK 2) SIGNAL
With CONSULT-II E
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
2. See “HO2S1 MNTR (B2)” in “DATA MONITOR” mode.
3. Running engine at 2,000 rpm under no-load (engine is warmed F
up to normal operating temperature.), check that the monitor
fluctuates between “LEAN” and “RICH” more than 5 times dur-
ing 10 seconds. G
1 time: RICH → LEAN → RICH
2 times: RICH → LEAN → RICH → LEAN → RICH
H
OK or NG
OK >> GO TO 12.
NG (Monitor does not fluctuate.)>>GO TO 17. PBIB0120E
I
NG (Monitor fluctuates less than 5 times.)>>GO TO 10.

9. CHECK HEATED OXYGEN SENSOR 1 (BANK 2) SIGNAL


J
Without CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no
load. K
2. Set voltmeter probe between ECM terminal 51 and ground.
3. Make sure that the voltage fluctuates between 0 - 0.3V and 0.6 -
1.0V more than 5 times during 10 seconds at 2,000 rpm. L
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 -
0.3V M
OK or NG
OK >> GO TO 12. PBIB2157E
NG (Voltage does not fluctuate.)>>GO TO 17.
NG (Voltage fluctuates less than 5 times.)>>GO TO 10.

EC-615
BASIC SERVICE PROCEDURE
[VG33E]
10. CHECK HEATED OXYGEN SENSOR 1 (BANK 2) SIGNAL
With CONSULT-II
1. Stop engine.
2. Replace heated oxygen sensor 1 (bank 2).
3. Start engine and warm it up to normal operating temperature.
4. Run engine at approx. 2,000 rpm for approx. 2 minutes under no-load.
5. See “HO2S1 MNTR (B2)” in “DATA MONITOR” mode.
6. Running engine at 2,000 rpm under no load (engine is warmed
up to normal operating temperature.), check that the monitor
fluctuates between “LEAN” and “RICH” more than 5 times dur-
ing 10 seconds.
1 time: RICH → LEAN → RICH
2 times: RICH → LEAN → RICH → LEAN → RICH
Without CONSULT-II
1. Stop engine.
2. Replace heated oxygen sensor 1 (bank 2). PBIB0120E

3. Start engine and warm it up to normal operating temperature.


4. Run engine at approx. 2,000 rpm for approx. 2 minutes under no
load.
5. Set voltmeter probe between ECM terminal 51 and ground.
6. Make sure that the voltage fluctuates between 0 - 0.3V and 0.6 -
1.0V more than 5 times during 10 seconds at 2,000 rpm.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 -
0.3V
OK or NG
OK (With CONSULT-II)>>GO TO 12. PBIB2157E
OK (Without CONSULT-II)>>GO TO 13.
NG >> GO TO 11.

11. DETECT MALFUNCTIONING PART


Check the following.
1. Check fuel pressure regulator. Refer to EC-623 .
2. Check mass air flow sensor and its circuit. Refer to EC-727 .
3. Check injector and its circuit. Refer to EC-1148 .
Clean or replace if necessary.
4. Check engine coolant temperature sensor and its circuit. Refer to EC-748 .
5. Check ECM function by substituting another known-good ECM.
(ECM may be the cause of an incident, but this is a rare case.)

>> GO TO 2.

EC-616
BASIC SERVICE PROCEDURE
[VG33E]
12. CHECK HEATED OXYGEN SENSOR 1 (BANK 1) SIGNAL A
With CONSULT-II
1. See “HO2S1 (B1)” in “DATA MONITOR” mode.
EC
2. Maintaining engine at 2,000 rpm under no load (engine is
warmed up to normal operating temperature.), check that the
monitor fluctuates between “LEAN” and “RICH” more than 5
times during 10 seconds. C

1 time: RICH → LEAN → RICH


2 times: RICH → LEAN → RICH → LEAN → RICH D
OK or NG
OK >> INSPECTION END.
NG (Monitor does not fluctuate.)>>GO TO 16. PBIB0120E
E
NG (Monitor fluctuates less than 5 times.)>>GO TO 14.

13. CHECK HEATED OXYGEN SENSOR 1 (BANK 1) SIGNAL F


Without CONSULT-II
1. Set voltmeter probe between ECM terminal 50 and ground.
G
2. Make sure that the voltage fluctuates between 0 - 0.3V and 0.6 -
1.0V more than 5 times during 10 seconds at 2,000 rpm.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - H
0.3V
OK or NG
OK >> INSPECTION END. I
NG (Voltage does not fluctuate.)>>GO TO 16.
NG (Voltage fluctuates less than 5 times.)>>GO TO 14.
PBIB2157E
J

EC-617
BASIC SERVICE PROCEDURE
[VG33E]
14. CHECK HEATED OXYGEN SENSOR 1 (BANK 1) SIGNAL
With CONSULT-II
1. Stop engine.
2. Replace heated oxygen sensor 1 (bank 1).
3. Start engine and warm it up to normal operating temperature.
4. Run engine at approx. 2,000 rpm for approx. 2 minutes under no load.
5. See “HO2S1 MNTR (B1)” in “DATA MONITOR” mode.
6. Maintaining engine at 2,000 rpm under no-load (engine is
warmed up to normal operating temperature.), check that the
monitor fluctuates between “LEAN” and “RICH” more than 5
times during 10 seconds.
1 time: RICH → LEAN → RICH
2 times: RICH → LEAN → RICH → LEAN → RICH
Without CONSULT-II
1. Stop engine.
2. Replace heated oxygen sensor 1 (bank 1). PBIB0120E

3. Start engine and warm it up to normal operating temperature.


4. Run engine at approx. 2,000 rpm for approx. 2 minutes under no
load.
5. Set voltmeter probe between ECM terminal 50 and ground.
6. Make sure that the voltage fluctuates between 0 - 0.3V and 0.6 -
1.0V more than 5 times during 10 seconds at 2,000 rpm.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 -
0.3V
OK or NG
OK >> INSPECTION END. PBIB2157E
NG >> GO TO 15.

15. DETECT MALFUNCTIONING PART


Check the following.
1. Check fuel pressure regulator. Refer to EC-623 .
2. Check mass air flow sensor and its circuit. Refer to EC-727 .
3. Check injector and its circuit. Refer to EC-1148 .
Clean or replace if necessary.
4. Check engine coolant temperature sensor and its circuit. Refer to EC-748 .
5. Check ECM function by substituting another known-good ECM.
(ECM may be the cause of an incident, but this is a rare case.)

>> GO TO 2.

EC-618
BASIC SERVICE PROCEDURE
[VG33E]
16. CHECK HEATED OXYGEN SENSOR 1 (BANK 1) HARNESS A
1. Stop engine and disconnect battery ground cable.
2. Disconnect ECM harness connector.
3. Disconnect heated oxygen sensor 1 (bank 1) harness connector. EC
4. Check harness continuity between ECM terminal 50 and heated oxygen sensor 1 (bank 1) harness con-
nector.
C
Continuity should exist.
OK or NG
OK >> 1. Connect ECM harness connector. D
2. GO TO 18.
NG >> 1. Repair or replace harness.
E
2. GO TO 8 (With CONSULT-II).
GO TO 9 (Without CONSULT-II).

17. CHECK HEATED OXYGEN SENSOR 1 (BANK 2) HARNESS F

1. Stop engine and disconnect battery ground cable.


2. Disconnect ECM harness connector. G
3. Disconnect heated oxygen sensor 1 (bank 2) harness connector.
4. Check harness continuity between ECM terminal 51 and heated oxygen sensor 1 (bank 2) harness con-
nector. H
Continuity should exist.
OK or NG
I
OK >> 1. Connect ECM harness connector.
2. GO TO 18.
NG >> 1. Repair or replace harness. J
2. GO TO 8 (With CONSULT-II).
GO TO 9 (Without CONSULT-II).
K

EC-619
BASIC SERVICE PROCEDURE
[VG33E]
18. PREPARATION FOR CO% CHECK
With CONSULT-II
1. Select “ENG COOLANT TEMP” in “ACTIVE TEST” mode.
2. Set “ENG COOLANT TEMP” to 5°C (41°F) by touching “DWN”
and “Qd”.
Without CONSULT-II
1. Disconnect engine coolant temperature sensor harness connec-
tor.

SEF172Y

2. Connect a resistor (4.4 kΩ) between terminals of engine coolant


temperature sensor harness connector.

>> GO TO 19.

PBIB1436E

19. CHECK CO%


1. Start engine and warm it up until engine coolant temperature
indicator points to the middle of gauge.

SEF976U

2. Rev engine (2,000 to 3,000 rpm) two or three times under no-
load, then run engine at idle speed.
3. Check CO%.
Idle CO: 1.5 - 9.5%

4. Without CONSULT-II
After checking CO%,
– Disconnect the resistor from terminals of engine coolant temper-
ature sensor.
– Connect engine coolant temperature sensor harness connector SEF978U

to engine coolant temperature sensor.


OK or NG
OK >> GO TO 10.
NG >> GO TO 20.

EC-620
BASIC SERVICE PROCEDURE
[VG33E]
20. DETECT MALFUNCTIONING PART A
Check the following.
1. Connect heated oxygen sensor 1 harness connectors to heated oxygen sensors 1.
2. Check fuel pressure regulator. Refer to EC-623 . EC
3. Check mass air flow sensor and its circuit. Refer to EC-727 .
4. Check injector and its circuit. Refer to EC-1148 .
Clean or replace if necessary. C
5. Check engine coolant temperature sensor and its circuit. Refer to EC-748 .
6. Check ECM function by substituting another known-good ECM.
D
(ECM may be the cause of an incident, but this is a rare case.)

>> GO TO 2. E
Fast Idle Cam (FIC) Inspection and Adjustment UBS00DET

OPERATION PROCEDURE
With CONSULT-II F
1. Turn ignition switch ON.
2. See “COOLAN TEMP/S” in “DATA MONITOR” mode with CON-
SULT-II. G

SEF013Y
J
3. When engine coolant temperature is 20 to 30°C (68 to 86°F),
make sure that the center of mark A is aligned with mark B as
shown in the figure. K
● If NG, adjust by turning adjusting screw.
Lock nut
L
: 0.98 - 1.96 N·m (10 - 20 kg-cm, 8.7 - 17.4 in-lb)

4. Start engine and warm it up.


M
SEF970R

5. When engine coolant temperature is 75 to 85°C (167 to 185°F),


check the following.
● The center of mark A is aligned with mark C .

● The cam follower lever's roller is not touching the fast idle
cam.
● If NG, replace thermo-element and perform the above inspection
and adjustment again.

SEF971R

With GST
1. Turn ignition switch ON.

EC-621
BASIC SERVICE PROCEDURE
[VG33E]
2. Check voltage between ECM terminal 59 (Engine coolant tem-
perature sensor signal) and ground.

SEF774U

3. When the voltage is between 3.12 to 3.52V, make sure that the
center of mark A is aligned with mark B as shown in the figure.
● If NG, adjust by turning adjusting screw.
Lock nut
: 0.98 - 1.96 N·m (10 - 20 kg-cm, 8.7 - 17.4 in-lb)

4. Start engine and warm it up.

SEF970R

5. When the voltage is between 1.10 to 1.36V, check the following.


● The center of mark A is aligned with mark C .

● The cam follower lever's roller is not touching the fast idle
cam.
● If NG, replace thermo-element and perform the above inspection
and adjustment again.

SEF971R

Fuel Pressure Check UBS00DEU

FUEL PRESSURE RELEASE


With CONSULT-II
1. Turn ignition switch ON.
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT”
mode with CONSULT-II.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch OFF.

SEF214Y

EC-622
BASIC SERVICE PROCEDURE
[VG33E]
Without CONSULT-II
1. Remove fuel pump fuse located in fuse box. A
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure. EC
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
C

SEF164X
D

FUEL PRESSURE CHECK


Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger. E
NOTE:
● Use Fuel Pressure Gauge Kit J-44321 to check fuel pressure.
● Do not perform fuel pressure check with electrical system operating (i.e. lights, A/C etc.). Fuel F
pressure gauge may indicate false readings due to varying engine loads and changes in manifold
vacuum.
1. Release fuel pressure to zero.
G
2. Install the inline fuel quick disconnect fitting between the con-
nection of the fuel feed hose (from tank) and the fuel hose (to
engine).
H
3. Connect the fuel pressure test gauge (quick connect adapter
hose) to the quick disconnect fitting.
4. Turn ignition switch ON and check for fuel leakage.
I
5. Start engine and check for fuel leakage.
6. Read the indication of fuel pressure gauge.
At idling: J
WEC875
With vacuum hose con- Approximately 235 kPa
nected (2.4 kg/cm2 , 34 psi)
K
With vacuum hose dis- Approximately 294 kPa
connected (3.0 kg/cm2 , 43 psi)
If results are unsatisfactory, perform Fuel Pressure Regulator Check. L

Fuel Pressure Regulator Check UBS00DEV

1. Stop engine and disconnect fuel pressure regulator vacuum M


hose from intake manifold.
2. Plug intake manifold with a blind cap.
3. Connect variable vacuum source to fuel pressure regulator.

SEF928U

EC-623
BASIC SERVICE PROCEDURE
[VG33E]
4. Start engine and read indication of fuel pressure gauge as vac-
uum is changed.
Fuel pressure should decrease as vacuum increases. If results
are unsatisfactory, replace fuel pressure regulator.

SEF718BA

EC-624
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33E]
ON BOARD DIAGNOSTIC (OBD) SYSTEM PFP:00028
A
Introduction UBS00DEW

The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including: EC
Emission-related diagnostic information SAE Mode
Diagnostic Trouble Code (DTC) Mode 3 of SAE J1979
C
Freeze Frame data Mode 2 of SAE J1979
System Readiness Test (SRT) code Mode 1 of SAE J1979
1st Trip Diagnostic Trouble Code (1st Trip DTC) Mode 7 of SAE J1979 D
1st Trip Freeze Frame data
Test values and Test limits Mode 6 of SAE J1979
Calibration ID Mode 9 of SAE J1979 E

The above information can be checked using procedures listed in the table below.
X: Applicable —: Not applicable
F
Freeze Frame 1st trip Freeze
DTC 1st trip DTC SRT code Test value
data Frame data
CONSULT-II × × × × × — G
GST × ×*1 × — × ×
*1: 1st trip DTCs for self-diagnoses concerning SRT items cannot be shown on the GST display.
H
The malfunction indicator lamp (MIL) on the instrument panel lights up when the same malfunction is detected
in two consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer to EC-652 .)
Two Trip Detection Logic UBS00DEX I
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the
ECM memory. The MIL will not light up at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in J
the ECM memory, and the MIL lights up. The MIL lights up at the same time when the DTC is stored. <2nd
trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed
during vehicle operation. Specific on board diagnostic items will cause the ECM to light up or blink the MIL, K
and store DTC and Freeze Frame data, even in the 1st trip, as shown below.
X: Applicable —: Not applicable
MIL DTC 1st trip DTC
L
1st trip 2nd trip 1st trip 2nd trip 1st trip 2nd trip
Items
Lighting Lighting display- display- display- display-
Blinking Blinking ing ing ing ing
up up M
Misfire (Possible three way catalyst
damage) — DTC: P0300 - P0306 is × — — — — — X —
being detected
Misfire (Possible three way catalyst
damage) — DTC: P0300 - P0306 is — — × — — × — —
being detected
One trip detection diagnosis (refer
— × — — × — — —
to EC-590 .)
Except above — — — × — × × —

EC-625
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33E]
Emission-related Diagnostic Information UBS00DEY

EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS


X: Applicable —: Not applicable

DTC*1 *2 Test value/


Items
(CONSULT-II screen terms) CONSULT-II SRT code Test limit 1st trip DTC*1 Reference page
GST (GST only)

NO DTC IS DETECTED. FUR-


THER TESTING MAY BE P0000 — — — —
REQUIRED.
HO2S1 HTR (B1) P0031 × × ×*4 EC-711

HO2S1 HTR (B1) P0032 × × ×*4 EC-711

HO2S2 HTR (B1) P0037 × × ×*4 EC-719

HO2S2 HTR (B1) P0038 × × ×*4 EC-719

HO2S1 HTR (B2) P0051 × × ×*4 EC-711

HO2S1 HTR (B2) P0052 × × 4 EC-711


×*
HO2S2 HTR (B2) P0057 × × ×*4 EC-719

HO2S2 HTR (B2) P0058 × × ×*4 EC-719


MAF SEN/CIRCUIT P0101 — — X EC-727
MAF SEN/CIRCUIT P0102 — — — EC-735
MAF SEN/CIRCUIT P0103 — — × EC-735
IAT SEN/CIRCUIT P0112 — — × EC-742
IAT SEN/CIRCUIT P0113 — — × EC-742
ECT SEN/CIRCUIT P0117 — — — EC-748
ECT SEN/CIRCUIT P0118 — — — EC-748
TP SEN/CIRCUIT P0121 — — × EC-753
TP SEN/CIRCUIT P0122 — — — EC-762
TP SEN/CIRCUIT P0123 — — — EC-762
ECT SENSOR P0125 — — × EC-770
IAT SENSOR P0127 — — × EC-773
THERMSTAT FNCTN P0128 — — × EC-776
HO2S1 (B1) P0132 — × × EC-778
HO2S1 (B1) P0133 × × ×*4 EC-787
HO2S1 (B1) P0134 — × × EC-799
HO2S2 (B1) P0138 — × × EC-809
HO2S2 (B1) P0139 × × 4 EC-818
×*
HO2S1 (B2) P0152 — × × EC-778
HO2S1 (B2) P0153 × × 4 EC-787
×*
HO2S1 (B2) P0154 — × × EC-799
HO2S2 (B2) P0158 — × × EC-809
HO2S2 (B2) P0159 × × ×*4 EC-818
FUEL SYS-LEAN-B1 P0171 — — × EC-828
FUEL SYS-RICH-B1 P0172 — — × EC-836
FUEL SYS-LEAN-B2 P0174 — — × EC-828
FUEL SYS-RICH-B2 P0175 — — × EC-836
FTT SENSOR P0181 — — × EC-843

EC-626
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33E]
DTC*1 *2 Test value/
Items A
(CONSULT-II screen terms) CONSULT-II SRT code Test limit 1st trip DTC*1 Reference page
GST (GST only)

FTT SEN/CIRCUIT P0182 — — × EC-848


EC
FTT SEN/CIRCUIT P0183 — — × EC-848
ENG OVER TEMP P0217 — — — EC-852
MULTI CYL MISFIRE P0300 — — × EC-857 C
CYL1 MISFIRE P0301 — — × EC-857
CYL2 MISFIRE P0302 — — × EC-857
D
CYL3 MISFIRE P0303 — — × EC-857
CYL4 MISFIRE P0304 — — × EC-857
CYL5 MISFIRE P0305 — — × EC-857 E
CYL6 MISFIRE P0306 — — × EC-857
KNOCK SEN/CIRC-B1 P0327 — — × EC-865
F
KNOCK SEN/CIRC-B1 P0328 — — × EC-865
CKP SEN/CIRCUIT P0335 — — × EC-869
CMP SEN/CIRCUIT P0340 — — × EC-875 G
EGR SYSTEM P0400 × × 4 EC-882
×*
EGRC-BPT VALVE P0402 × × ×*4 EC-891
H
EGR TEMP SEN/CIRC P0405 — — × EC-897
EGR TEMP SEN/CIRC P0406 — — × EC-897
TW CATALYST SYS-B1 P0420 × × ×*4 EC-903 I
TW CATALYST SYS-B2 P0430 × × ×*4 EC-903

EVAP PURG FLOW/MON P0441 × × 4 EC-908


×* J
EVAP SMALL LEAK P0442 × × 4 EC-916
×*
PURG VOLUME CONT/V P0444 — — × EC-928
K
PURG VOLUME CONT/V P0445 — — × EC-928
VENT CONTROL VALVE P0447 — — × EC-935
EVAP SYS PRES SEN P0452 — — × EC-941 L
EVAP SYS PRES SEN P0453 — — × EC-947
EVAP GROSS LEAK P0455 — × × EC-955
3 4
M
EVAP VERY SML LEAK P0456 ×* × ×* EC-966
FUEL LEV SEN SLOSH P0460 — — × EC-977
FUEL LEVEL SENSOR P0461 — — × EC-981
FUEL LEVL SEN/CIRC P0462 — — × EC-983
FUEL LEVL SEN/CIRC P0463 — — × EC-983
VEH SPEED SEN/CIRC P0500 — — × EC-987
ISC SYSTEM/CIRC P0505 — — × EC-992
CLOSED TP SW/CIRC P0510 — — × EC-999
A/T COMM LINE P0600 — — × EC-1006
ECM P0605 — — × EC-1012
PNP SW/CIRC P0705 — — × AT-249
ATF TEMP SEN/CIRC P0710 — — × AT-255
VEH SPD SEN/CIR AT P0720 — — × AT-261

EC-627
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33E]
DTC*1 *2 Test value/
Items
(CONSULT-II screen terms) CONSULT-II SRT code Test limit 1st trip DTC*1 Reference page
GST (GST only)

ENGINE SPEED SIG P0725 — — × AT-266


A/T 1ST GR FNCTN P0731 — — × AT-270
A/T 2ND GR FNCTN P0732 — — × AT-276
A/T 3RD GR FNCTN P0733 — — × AT-281
A/T 4TH GR FNCTN P0734 — — × AT-286
TCC SOLENOID/CIRC P0740 — — × AT-293
A/T TCC S/V FNCTN P0744 — — × AT-298
L/PRESS SOL/CIRC P0745 — — × AT-306
SFT SOL A/CIRC P0750 — — — AT-311
SFT SOL B/CIRC P0755 — — — AT-316
HO2S1 (B1) P1143 × × 4 EC-1014
×*
HO2S1 (B1) P1144 × × ×*4 EC-1020

HO2S2 (B1) P1146 × × ×*4 EC-1027

HO2S2 (B1) P1147 × × ×*4 EC-1038


CLOSED LOOP-B1 P1148 — — — EC-1048
HO2S1 (B2) P1163 × × ×*4 EC-1014

HO2S1 (B2) P1164 × × 4 EC-1020


×*
HO2S2 (B2) P1166 × × ×*4 EC-1027

HO2S2 (B2) P1167 × × ×*4 EC-1038


CLOSED LOOP-B2 P1168 — — — EC-1048
ENG OVER TEMP P1217 — — — EC-1050
CKP SENSOR (COG) P1336 — — × EC-1054
EGR SOLENOID/V P1400 — — × EC-1060
EGR SYSTEM P1402 × × 4 EC-1065
×*
EVAP SMALL LEAK P1442 × × ×*4 EC-1073
PURG VOLUME CONT/V P1444 — — × EC-1075
VENT CONTROL VALVE P1446 — — × EC-1084
VENT CONTROL VALVE P1448 — — × EC-1090
EVAP VERY SML LEAK P1456 ×*3 × ×*4 EC-1098
FUEL LEVEL SEN/CIRC P1464 — — × EC-1108
VC/V BYPASS/V P1490 — — × EC-1111
VC CUT/V BYPASS/V P1491 — — × EC-1117
A/T DIAG COMM LINE P1605 — — × EC-1129
TP SEN/CIRC A/T P1705 — — — AT-321
P-N POS SW/CIRCUIT P1706 — — × EC-1135
O/R CLTCH SOL/CIRC P1760 — — × AT-329
*1: 1st trip DTC No. is the same as DTC No.
*2: This number is prescribed by SAE J2012.
*3: SRT code will not be set if the self-diagnostic result is NG.
*4: This is not displayed with GST.

EC-628
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33E]
DTC AND 1ST TRIP DTC
The 1st trip DTC (whose number is the same as the DTC number) is displayed for the latest self-diagnostic A
result obtained. If the ECM memory was cleared previously, and the 1st trip DTC did not reoccur, the 1st trip
DTC will not be displayed.
If a malfunction is detected during the 1st trip, the 1st trip DTC is stored in the ECM memory. The MIL will not EC
light up (two trip detection logic). If the same malfunction is not detected in the 2nd trip (meeting the required
driving pattern), the 1st trip DTC is cleared from the ECM memory. If the same malfunction is detected in the
2nd trip, both the 1st trip DTC and DTC are stored in the ECM memory and the MIL lights up. In other words,
the DTC is stored in the ECM memory and the MIL lights up when the same malfunction occurs in two consec- C
utive trips. If a 1st trip DTC is stored and a non-diagnostic operation is performed between the 1st and 2nd
trips, only the 1st trip DTC will continue to be stored. For malfunctions that blink or light up the MIL during the
1st trip, the DTC and 1st trip DTC are stored in the ECM memory. D
Procedures for clearing the DTC and the 1st trip DTC from the ECM memory are described in EC-638, "HOW
TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION" .
For malfunctions in which 1st trip DTCs are displayed, refer to EC-626 . These items are required by legal reg-
ulations to continuously monitor the system/component. In addition, the items monitored non-continuously are E
also displayed on CONSULT-II.
1st trip DTC is specified in Mode 7 of SAE J1979. 1st trip DTC detection occurs without lighting up the MIL and
therefore does not warn the driver of a malfunction. However, 1st trip DTC detection will not prevent the vehi- F
cle from being tested, for example during Inspection/Maintenance (I/M) tests.
When a 1st trip DTC is detected, check, print out or write down and erase (1st trip) DTC and Freeze Frame
data as specified in Work Flow procedure Step II, refer to EC-647 . Then perform DTC Confirmation Procedure
G
or Overall Function Check to try to duplicate the malfunction. If the malfunction is duplicated, the item requires
repair.
How to Read DTC and 1st Trip DTC H
DTC and 1st trip DTC can be read by the following methods.
With CONSULT-II
With GST I
CONSULT-II or GST (Generic Scan Tool) Examples: P0340, P0705, P0750, etc.
These DTCs are prescribed by SAE J2012.
(CONSULT-II also displays the malfunctioning component or system.) J
● 1st trip DTC No. is the same as DTC No.
● Output of a DTC indicates a malfunction. However, GST do not indicate whether the malfunction is
still occurring or has occurred in the past and has returned to normal. CONSULT-II can identify K
malfunction status as shown below. Therefore, using CONSULT-II (if available) is recommended.
A sample of CONSULT-II display for DTC and 1st trip DTC is shown below. DTC or 1st trip DTC of a malfunc-
tion is displayed in SELF-DIAGNOSTIC RESULTS mode of CONSULT-II. Time data indicates how many times L
the vehicle was driven after the last detection of a DTC.
If the DTC is being detected currently, the time data will be [0].
If a 1st trip DTC is stored in the ECM, the time data will be [1t].
M

PBIB0911E

FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA


The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant tem-
perature, short term fuel trim, long term fuel trim, engine speed, vehicle speed and absolute pressure at the
moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II or

EC-629
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33E]
GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For
details, see EC-685 .
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority
for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol-
lowing priorities to update the data.
Priority Items
Freeze frame data Misfire — DTC: P0300 - P0306
1
Fuel Injection System Function — DTC: P0171, P0172, P0174, P0175
2 Except the above items (Includes A/T related items)
3 1st trip freeze frame data

For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was stored in the 2nd
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal-
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or 1st
trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and freeze
frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged in the
ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM mem-
ory is erased. Procedures for clearing the ECM memory are described in EC-638, "HOW TO ERASE EMIS-
SION-RELATED DIAGNOSTIC INFORMATION" .
SYSTEM READINESS TEST (SRT) CODE
System Readiness Test (SRT) code is specified in Mode 1 of SAE J1979.
As part of enhanced emissions test for Inspection and Maintenance (I/M), certain states require that the status
of SRT be used to indicate whether the ECM has completed self-diagnosis of major emission systems and
components. Completion must be verified in order for the emissions inspection to proceed.
If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating “INCMP”, use
the information in this service manual to set the SRT to “CMPLT”.
In most cases, the ECM will automatically complete its self-diagnosis cycle during normal usage and the SRT
status will indicate “CMPLT” for each application system. Once set as “CMPLT”, the SRT status remains
“CMPLT” until the self-diagnosis memory is erased.
Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer's
normal driving pattern and the SRT will indicate “INCMP” for these items.
NOTE:
The SRT will also indicate “INCMP” if the self-diagnosis memory is erased for any reason or if the ECM mem-
ory power supply is interrupted for several hours.
If, during the state emissions inspection, the SRT indicates “CMPLT” for all test items, the inspector will con-
tinue with the emissions test. However, if the SRT indicates “INCMP” for one or more of the SRT items, the
vehicle is returned to the customer untested.
NOTE:
If MIL is ON during the state emissions inspection, the vehicle is also returned to the customer untested even
though the SRT indicates “CMPLT” for all test items. Therefore, it is important to check SRT (“CMPLT”) and
DTC (No DTCs) before the inspection.
SRT Item
The following table shows required self-diagnostic items to set the SRT to “CMPLT”.
Perfor-
SRT item
mance Pri- Required self-diagnostic items to set the SRT to “CMPLT” Corresponding DTC No.
(CONSULT-II indication)
ority *
CATALYST 3 Three way catalyst function P0420, P0430
EVAPRAITIVE SYSTEM 2 EVAP control system P0442, P1442
3 EVAP control system P0456, P1456
3 EVAP control system purge flow monitoring P0441

EC-630
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33E]
Perfor-
SRT item
mance Pri- Required self-diagnostic items to set the SRT to “CMPLT” Corresponding DTC No. A
(CONSULT-II indication)
ority *
HO2S 3 Heated oxygen sensor 1 P0133, P0153
Heated oxygen sensor 1 P1143, P1163 EC
Heated oxygen sensor 1 P1144, P1164
Heated oxygen sensor 2 P0139, P0157
C
Heated oxygen sensor 2 P1146, P1166
Heated oxygen sensor 2 P1147, P1167
HO2S HEATER 3 Heated oxygen sensor 1 heater P0031, P0032, P0051, D
P0052
Heated oxygen sensor 2 heater P0037, P0038, P0057,
P0058 E
EGR SYSTEM 3 EGR function P0400
EGRC-BPT valve function P0402
1 EGR function P1402 F
*: If completion of several SRTs is required, perform driving patterns (DTC confirmation procedure) one by one based on the priority for
models with CONSULT-II.
G
SRT Set Timing
SRT is set as “CMPLT” after self-diagnosis has been performed one or more times. Completion of SRT is
done regardless of whether the result is OK or NG. The set timing is different between OK and NG results and H
is shown in the table below.
Self-diagnosis result Example
Ignition Ignition Ignition
Ignition
I
Diagnosis OFF – ON – OFF – ON – OFF – ON –
OFF – ON – OFF
OFF OFF OFF
All OK Case 1 P0400 OK (1) – (1) OK (2) – (2) J
P0402 OK (1) – (1) – (1) OK (2)
P1402 OK (1) OK (2) – (2) – (2)
SRT of EGR “CMPLT” “CMPLT” “CMPLT” “CMPLT” K
Case 2 P0400 OK (1) – (1) – (1) – (1)
P0402 – (0) – (0) OK (1) – (1)
L
P1402 OK (1) OK (2) – (2) – (2)
SRT of EGR “INCMP” “INCMP” “CMPLT” “CMPLT”
NG exists Case 3 P0400 OK OK – – M
P0402 – – – –
NG (Consecu-
P1402 NG – NG
tive NG)
(1st trip) DTC 1st trip DTC – 1st trip DTC DTC (=MIL “ON”)
SRT of EGR “INCMP” “INCMP” “INCMP” “CMPLT”
OK: Self-diagnosis is carried out and the result is OK.
NG: Self-diagnosis is carried out and the result is OK.
–: Self-diagnosis is not carried out.

When all SRT related self-diagnoses showed OK results in a same cycle (Ignition OFF – ON – OFF), the SRT
will indicate “CMPLT”. → Case 1 above
When all SRT related self-diagnoses show OK results through several different cycles, the SRT will indicate
“CMPLT” at the time the respective self-diagnoses have at least one OK result. → Case 2 above
If one or more SRT related self-diagnoses showed NG results in 2 consecutive cycles, the SRT will also indi-
cate “CMPLT”. → Case 3 above

EC-631
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33E]
The table above shows that the minimum number of cycles for setting SRT as “INCMP” is one (1) for each
self-diagnosis (Case 1 and 2) or two (2) for one self-diagnosis (Case 3). However, in preparation for the State
emissions inspection, it is unnecessary of each self-diagnosis to be executed twice (Case 3) for the following
reasons;
● The SRT will indicate “CMPLT” at the time the respective self-diagnoses have one (1) OK result.
● The emissions inspection requires “CMPLT” of the SRT only with OK self-diagnosis result.
● When, during SRT driving pattern, 1st trip DTC (NG) is detected prior to “CMPLT” of SRT, the self-diagno-
sis memory must be erased from ECM after repair.
● If the 1st trip DTC is erased, all the SRT will indicate “INCMP”.
NOTE:
SRT can be set as “CMPLT” together with the DTC(s). Therefore, DTC check must always be carried out prior
to the State emission inspection even though the SRT indicates “CMPLT”.

EC-632
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33E]
SRT Service Procedure
If a vehicle has failed the State emissions inspection due to one or more SRT items indicating “INCMP”, review A
the following flowchart diagnostic sequence on the next page.

EC

SEF573XA

*1 EC-629 *2 EC-634 *3 EC-634

EC-633
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33E]
How to Display SRT Code
WITH CONSULT-II
Selecting “SRT STATUS” in “DTC CONFIRMATION” mode with
CONSULT-II.
For items whose SRT codes are set, a “CMPLT” is displayed on the
CONSULT-II screen; for items whose SRT codes are not set,
“INCMP” is displayed.
A sample of CONSULT-II display for SRT code is shown below.
“INCMP” means the self-diagnosis is incomplete and SRT is not set.
“CMPLT” means the self-diagnosis is complete and SRT is set.

SEF713Y

WITH GST
Selecting MODE 1 with GST (Generic Scan Tool)
How to Set SRT Code
To set all SRT codes, self-diagnosis for the items indicated above must be performed one or more times. Each
diagnosis may require a long period of actual driving under various conditions.
With CONSULT-II
Perform corresponding DTC confirmation procedure one by one based on Performance Priority in the table on
EC-630 .
Without CONSULT-II
The most efficient driving pattern in which SRT codes can be properly set is explained on the next page. The
driving pattern should be performed one or more times to set all SRT codes.

EC-634
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33E]
Driving Pattern
A

EC

PBIB1400E

EC-635
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33E]
● The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driv-
ing habits, etc.
Zone A refers to the range where the time required, for the diagnosis under normal conditions*, is the
shortest.
Zone B refers to the range where the diagnosis can still be performed if the diagnosis is not completed
within zone A.
*: Normal conditions refer to the following:
● Sea level
● Flat road
● Ambient air temperature: 20 - 30°C (68 - 86°F)
● Diagnosis is performed as quickly as possible under normal conditions.
Under different conditions [For example: ambient air temperature other than 20 - 30°C (68 - 86°F)], diag-
nosis may also be performed.
Pattern 1:
● The engine is started at the engine coolant temperature of −10 to 35°C (14 to 95°F)
(where the voltage between the ECM terminal 59 and ground is 3.0 - 4.3V).
● The engine must be operated at idle speed until the engine coolant temperature is greater than
70°C (158°F) (where the voltage between the ECM terminal 59 and ground is lower than 1.4V).
● The engine is started at the tank fuel temperature of warmer than 0°C (32°F) (where the voltage
between the ECM terminal 60 and ground is less than 4.1V).
Pattern 2:
● When steady-state driving is performed again even after it is interrupted, each diagnosis can be con-
ducted. In this case, the time required for diagnosis may be extended.
Pattern 3:
● The driving pattern outlined in *2 must be repeated at least 3 times.
Pattern 4:
● Tests are performed after the engine has been operated for at least 17 minutes.
● The accelerator pedal must be held very steady during steady-state driving.
● If the accelerator pedal is moved, the test must be conducted all over again.
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then release the accelerator pedal
and keep it released for more than 10 seconds. Depress the accelerator pedal until vehicle speed is 90 km/h
(56 MPH) again.
*2: Operate the vehicle in the following driving pattern.
1. Decelerate vehicle to 0 km/h (0 MPH) and let engine idle.
2. Repeat driving pattern shown below at least 10 times.
– During acceleration, hold the accelerator pedal as steady as
possible.
*3: Checking the vehicle speed with CONSULT-II or GST is advised.

SEF414S

Suggested Transmission Gear Position for A/T Models


Set the selector lever in the D position with the overdrive switch turned ON.
Suggested upshift speeds for M/T models
Shown below are suggested vehicle speeds for shifting into a higher gear. These suggestions relate to fuel
economy and vehicle performance. Actual upshift speeds will vary according to road conditions, the weather
and individual driving habits.

EC-636
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33E]
For normal acceleration in low altitude areas For quick acceleration in low altitude areas
[less than 1,219 m (4,000 ft)]: and high altitude areas [over 1,219 m (4,000 A
ft)]:
Gear change ACCEL shift point km/h (MPH) km/h (MPH)
1st to 2nd 24 (15) 24 (15)
EC
2nd to 3rd 40 (25) 40 (25)
3rd to 4th 64 (40) 64 (40)
C
4th to 5th 72 (45) 72 (45)

Suggested Maximum Speed in Each Gear


Downshift to a lower gear if the engine is not running smoothly, or if you need to accelerate. D
Do not exceed the maximum suggested speed (shown below) in any gear. For level road driving, use the high-
est gear suggested for that speed. Always observe posted speed limits and drive according to the road condi-
tions to ensure safe operation. Do not over-rev the engine when shifting to a lower gear as it may cause E
engine damage or loss of vehicle control.
km/h (MPH)
Gear
2WD (AUTO mode) F
1st 50 (30)
2nd 95 (60)
G
TEST VALUE AND TEST LIMIT (GST ONLY — NOT APPLICABLE TO CONSULT-II)
The following is the information specified in Mode 6 of SAE J1979.
The test value is a parameter used to determine whether a system/circuit diagnostic test is “OK” or “NG” while
H
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the
maximum or minimum value and is compared with the test value being monitored.
These data (test value and test limit) are specified by Test ID (TID) and Component ID (CID) and can be dis-
played on the GST screen. I
Test value (GST display) Test
Item Self-diagnostic test item DTC Conversion
TID CID limit
J
P0420 01H 01H Max. 1/128
Three way catalyst function (Bank 1)
P0420 02H 81H Min. 1
CATALYST
P0430 03H 02H Max. 1/128 K
Three way catalyst function (Bank 2)
P0430 04H 82H Min. 1
EVAP control system (Small leak) P0442 05H 03H Max. 1/128mm2
L
EVAP control system purge flow monitoring P0441 06H 83H Min. 20mV
EVAP SYSTEM
P0456 07H 03H Max. 1/128mm2
EVAP control system (Very small leak)
P1456 07H 03H Max. 1/128mm2 M

EC-637
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33E]
Test value (GST display) Test
Item Self-diagnostic test item DTC Conversion
TID CID limit

P0133 09H 04H Max. 16ms


P1143 0AH 84H Min. 10mV
Heated oxygen sensor 1 (bank 1) P1144 0BH 04H Max. 10mV
P0132 0CH 04H Max. 10mV
P0134 0DH 04H Max. 1s
P0153 11H 05H Max. 16ms
P1163 12H 85H Min. 10mV
Heated oxygen sensor 1 (bank 2) P1164 13H 05H Max. 10mV
P0152 14H 05H Max. 10mV
HO2S
P0154 15H 05H Max. 1s
P0139 19H 86H Min. 10mV/500ms
P1147 1AH 86H Min. 10mV
Heated oxygen sensor 2 (bank 1)
P1146 1BH 06H Max. 10mV
P0138 1CH 06H Max. 10mV
P0159 21H 87H Min. 10mV/500ms
P1167 22H 87H Min. 10mV
Heated oxygen sensor 2 (bank 2)
P1166 23H 07H Max. 10mV
P0158 24H 07H Max. 10mV
P0032 29H 08H Max. 20mV
Heated oxygen sensor 1 (bank 1)
P0031 2AH 88H Min. 20mV
P0052 2BH 09H Max. 20mV
Heated oxygen sensor 1 (bank 2)
P0051 2CH 89H Min. 20mV
HO2S HEATER
P0038 2DH 0AH Max. 20mV
Heated oxygen sensor 2 (bank 1)
P0037 2EH 8AH Min. 20mV
P0058 2FH 0BH Max. 20mV
Heated oxygen sensor 2 (bank 2)
P0057 30H 8BH Min. 20mV
P0400 31H 8CH Min. 1°C
P0400 32H 8CH Min. 1°C
EGR function P0400 33H 8CH Min. 1°C
EGR SYSTEM P0400 34H 8CH Min. 1°C
P1402 35H 0CH Max. 1°C
P0402 36H 0CH Max. 1count
EGRC-BPT valve function
P0402 37H 8CH Min. 1count

HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION


How to Erase DTC
WITH CONSULT-II
NOTE:
If the DTC is not for A/T related items (see EC-590 ), skip steps 2 through 4.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 5
seconds and then turn it ON (engine stopped) again.
2. Turn CONSULT-II “ON” and touch “A/T”.
3. Touch “SELF-DIAG RESULTS”.
4. Touch “ERASE”. [The DTC in the TCM (Transmission control module) will be erased.] Then touch “BACK”
twice.

EC-638
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33E]
5. Touch “ENGINE”.
6. Touch “SELF-DIAG RESULTS”. A
7. Touch “ERASE”. (The DTC in the ECM will be erased.)
● If DTCs are displayed for both ECM and TCM (Transmission control module), they need to be erased indi-
vidually from the ECM and TCM (Transmission control module). EC

SEF823YD

The emission related diagnostic information in the ECM can be erased by selecting “ERASE” in the “SELF- L
DIAG RESULTS” mode with CONSULT-II.
WITH GST
The emission related diagnostic information in the ECM can be erased by selecting MODE 4 with GST. M
NOTE:
If the DTC is not for A/T related items (see EC-590 ), skip step 2.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 5
seconds and then turn it ON (engine stopped) again.
2. Perform AT-188 . (The DTC in TCM will be erased.)
3. Select MODE 4 with GST (Generic Scan Tool).
● If the battery is disconnected, the emission-related diagnostic information will be lost within 24
hours.
● The following data are cleared when the ECM memory is erased.
– Diagnostic trouble codes
– 1st trip diagnostic trouble codes
– Freeze frame data
– 1st trip freeze frame data
– System readiness test (SRT) codes
– Test values
EC-639
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33E]
– Others
Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but all
of the data listed above, are cleared from the ECM memory during work procedures.
Malfunction Indicator Lamp (MIL) UBS00DEZ

DESCRIPTION
The MIL is located on the instrument panel.
1. The MIL will light up when the ignition switch is turned ON with-
out the engine running. This is a bulb check.
If the MIL does not light up, refer to DI-25, "WARNING LAMPS" ,
or see EC-1172 .
2. When the engine is started, the MIL should go OFF.
If the MIL remains on, the on board diagnostic system has
detected an engine system malfunction.

SEF217U

ON BOARD DIAGNOSTIC SYSTEM FUNCTION


The on board diagnostic system has the following two functions.
Diagnostic Test KEY and ENG. Function Explanation of Function
Mode Status
Mode I Ignition switch in BULB CHECK This function checks the MIL bulb for damage (blown,
ON position open circuit, etc.).
If the MIL does not come on, check MIL circuit. (See EC-
1172 .)

Engine stopped

Engine running MALFUNCTION This is a usual driving condition. When a malfunction is


WARNING detected twice in two consecutive driving cycles (two trip
detection logic), the MIL will light up to inform the driver
that a malfunction has been detected.
The following malfunctions will light up or blink the MIL in
the 1st trip.
● Misfire (Possible three way catalyst damage)
● One trip detection diagnoses

DIAGNOSTIC TEST MODE I — BULB CHECK


In this mode, the MIL on the instrument panel should stay ON. If it remains OFF, check the bulb. Refer to DI-
25, "WARNING LAMPS" , or see EC-1172 .
DIAGNOSTIC TEST MODE I — MALFUNCTION WARNING
MIL Condition
ON When the malfunction is detected or the ECM's CPU is malfunctioning.
OFF No malfunction.

OBD System Operation Chart UBS00DF0

RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
● When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are
stored in the ECM memory.
● When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MIL will come on. For details, refer to EC-625, "Two Trip Detection
Logic" .

EC-640
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33E]
● The MIL will go off after the vehicle is driven 3 times with no malfunction. The drive is counted only when
the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs while counting, A
the counter will reset.
● The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A)
without the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and EC
Fuel Injection System, the DTC and freeze frame data will be stored until the vehicle is driven 80 times
(driving pattern C) without the same malfunction recurring. The “TIME” in “SELF-DIAGNOSTIC
RESULTS” mode of CONSULT-II will count the number of times the vehicle is driven.
C
● The 1st trip DTC is not displayed when the self-diagnosis results in OK for the 2nd trip.
SUMMARY CHART
Items Fuel Injection System Misfire Other D
MIL (goes off) 3 (pattern B) 3 (pattern B) 3 (pattern B)
DTC, Freeze Frame Data (no
80 (pattern C) 80 (pattern C) 40 (pattern A) E
display)
1st Trip DTC (clear) 1 (pattern C), *1 1 (pattern C), *1 1 (pattern B)
1st Trip Freeze Frame Data
*1, *2 *1, *2 1 (pattern B) F
(clear)
For details about patterns B and C under “Fuel Injection System” and “Misfire”, see EC-643 .
For details about patterns A and B under “Other”, see EC-645 .
*1: Clear timing is at the moment OK is detected. G
*2: Clear timing is when the same malfunction is detected in the 2nd trip.

EC-641
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33E]
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS FOR “MIS-
FIRE” <EXHAUST QUALITY DETERIORATION>, “FUEL INJECTION SYSTEM”

SEF392S

*1: When the same malfunction is *2: MIL will go off after vehicle is driven *3: When the same malfunction is
detected in two consecutive trips, 3 times (pattern B) without any mal- detected in two consecutive trips, the
MIL will light up. functions. DTC and the freeze frame data will
be stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: The 1st trip DTC and the 1st trip
will not be displayed any longer after the first time, the 1st trip DTC and freeze frame data will be cleared at
vehicle is driven 80 times (pattern C) the 1st trip freeze frame data will be the moment OK is detected.
without the same malfunction. (The stored in ECM.
DTC and the freeze frame data still
remain in ECM.)
*7: When the same malfunction is *8: 1st trip DTC will be cleared when
detected in the 2nd trip, the 1st trip vehicle is driven once (pattern C)
freeze frame data will be cleared. without the same malfunction after
DTC is stored in ECM.

EC-642
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33E]
EXPLANATION FOR DRIVING PATTERNS FOR “MISFIRE <EXHAUST QUALITY DETERIORA-
TION>”, “FUEL INJECTION SYSTEM” A
<Driving Pattern B>
Driving pattern B means the vehicle operation as follows:
All components and systems should be monitored at least once by the OBD system. EC
● The B counter will be cleared when the malfunction is detected once regardless of the driving pattern.
● The B counter will be counted up when driving pattern B is satisfied without any malfunction.
● The MIL will go off when the B counter reaches 3. (*2 in “OBD SYSTEM OPERATION CHART”) C

<Driving Pattern C>


Driving pattern C means the vehicle operation as follows: D
The following conditions should be satisfied at the same time:
Engine speed: (Engine speed in the freeze frame data) ±375 rpm
Calculated load value: (Calculated load value in the freeze frame data) x (1±0.1) [%]
Engine coolant temperature (T) condition: E
● When the freeze frame data shows lower than 70°C (158°F), T should be lower than 70°C (158°F).
● When the freeze frame data shows higher than or equal to 70°C (158°F), T should be higher than or equal
to 70°C (158°F). F
Example:
If the stored freeze frame data is as follows:
Engine speed: 850 rpm, Calculated load value: 30%, Engine coolant temperature: 80°C (176°F) G
To be satisfied with driving pattern C, the vehicle should run under the following conditions:
Engine speed: 475 - 1,225 rpm, Calculated load value: 27 - 33%, Engine coolant temperature: more than 70°C
(158°F) H
● The C counter will be cleared when the malfunction is detected regardless of the vehicle conditions
described above.
● The C counter will be counted up when the vehicle conditions described above is satisfied without the I
same malfunction.
● The DTC will not be displayed after C counter reaches 80.
● The 1st trip DTC will be cleared when C counter is counted once without the same malfunction after DTC J
is stored in ECM.

EC-643
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33E]
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS EXCEPT FOR
“MISFIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYSTEM”

SEF393SD

*1: When the same malfunction is *2: MIL will go off after vehicle is driven *3: When the same malfunction is
detected in two consecutive trips, 3 times (pattern B) without any mal- detected in two consecutive trips, the
MIL will light up. functions. DTC and the freeze frame data will
be stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: 1st trip DTC will be cleared after
will not be displayed any longer after the first time, the 1st trip DTC and vehicle is driven once (pattern B)
vehicle is driven 40 times (pattern A) the 1st trip freeze frame data will be without the same malfunction.
without the same malfunction. stored in ECM.
(The DTC and the freeze frame data
still remain in ECM.)
*7: When the same malfunction is
detected in the 2nd trip, the 1st trip
freeze frame data will be cleared.

EC-644
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33E]
EXPLANATION FOR DRIVING PATTERNS EXCEPT FOR “MISFIRE <EXHAUST QUALITY
DETERIORATION>”, “FUEL INJECTION SYSTEM” A
<Driving Pattern A>

EC

G
AEC574

● The A counter will be cleared when the malfunction is detected regardless of (1) - (4).
● The A counter will be counted up when (1) - (4) are satisfied without the same malfunction. H
● The DTC will not be displayed after the A counter reaches 40.
<Driving Pattern B>
I
Driving pattern B means the vehicle operation as follows:
All components and systems should be monitored at least once by the OBD system.
● The B counter will be cleared when the malfunction is detected once regardless of the driving pattern.
J
● The B counter will be counted up when driving pattern B is satisfied without any malfunctions.
● The MIL will go off when the B counter reaches 3 (*2 in OBD SYSTEM OPERATION CHART).
K

EC-645
TROUBLE DIAGNOSIS
[VG33E]
TROUBLE DIAGNOSIS PFP:00004

Trouble Diagnosis Introduction UBS00DF1

INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or other malfunctions with the engine.

MEF036D

It is much more difficult to diagnose a incident that occurs intermit-


tently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.

SEF233G

A visual check only may not find the cause of the incidents. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the EC-647, "WORK FLOW" .
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A Diagnostic Worksheet like the example
on next page should be used.
Start your diagnosis by looking for conventional malfunctions first.
This will help troubleshoot driveability malfunctions on an electroni-
SEF234G
cally controlled engine vehicle.

EC-646
TROUBLE DIAGNOSIS
[VG33E]
WORK FLOW
Flow Chart A

EC

PBIB1043E

*1 If time data of “SELF-DIAG *2 If the incident cannot be verified, per- *3 If the on board diagnostic system
RESULTS” is other than [0] or [1t], form EC-703, "TROUBLE DIAGNO- cannot be performed, check main
perform EC-703, "TROUBLE DIAG- SIS FOR INTERMITTENT power supply and ground circuit.
NOSIS FOR INTERMITTENT INCI- INCIDENT" . Refer to EC-704, "POWER SUPPLY
DENT" . AND GROUND CIRCUIT" .
*4 If malfunctioning part cannot be *5 EC-635, "Driving Pattern". *6 EC-699, "TROUBLE DIAGNOSIS -
detected, perform EC-703, "TROU- SPECIFICATION VALUE".
BLE DIAGNOSIS FOR INTERMIT-
TENT INCIDENT" .

EC-647
TROUBLE DIAGNOSIS
[VG33E]
Description For Work Flow
STEP DESCRIPTION
Get detailed information about the conditions and the environment when the incident/symptom occurred using the
STEP I
EC-649, "DIAGNOSTIC WORKSHEET" .
Before confirming the concern, check and write down (print out using CONSULT-II or GST) the (1st trip) DTC and the
(1st trip) freeze frame data, then erase the DTC and the data. (Refer to EC-638 .) The (1st trip) DTC and the (1st trip)
freeze frame data can be used when duplicating the incident at STEP III & IV.
STEP II If the incident cannot be verified, perform EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the customer.
(The Symptom Matrix Chart will be useful. See EC-665 .)
Also check related service bulletins for information.
Try to confirm the symptom and under what conditions the incident occurs.
The DIAGNOSTIC WORK SHEET and the freeze frame data are useful to verify the incident. Connect CONSULT-II to
STEP III the vehicle in “DATA MONITOR (AUTO TRIG)” mode and check real time diagnosis results.
If the incident cannot be verified, perform EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
If the malfunction code is detected, skip STEP IV and perform STEP V.
Try to detect the (1st trip) DTC by driving in (or performing) the DTC Confirmation Procedure. Check and read the (1st
trip) DTC and (1st trip) freeze frame data by using CONSULT-II or GST.
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in “DATA MONITOR (AUTO
TRIG)” mode and check real time diagnosis results.
STEP IV
If the incident cannot be verified, perform EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
In case the DTC Confirmation Procedure is not available, perform the Overall Function Check instead. The (1st trip)
DTC cannot be displayed by this check, however, this simplified check is an effective alternative.
The NG result of the Overall Function Check is the same as the (1st trip) DTC detection.
Take the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX.
If the normal code is indicated, proceed to the BASIC INSPECTION. (Refer to EC-652 .) If CONSULT-II is available,
STEP V
perform “DATA MONITOR (SPEC)” mode with CONSULT-II and proceed to the EC-699, "TROUBLE DIAGNOSIS -
SPECIFICATION VALUE" . (If malfunction is detected, proceed to REPAIR/REPLACE.) Then perform inspections
according to the Symptom Matrix Chart. (Refer to EC-665 .)
Identify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect the
system for mechanical binding, loose connectors or wiring damage using (tracing) Harness Layouts.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in “DATA MONITOR (AUTO
TRIG)” mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CONSULT-II.
Refer to EC-673 , EC-694 .
STEP VI
The Diagnostic Procedure in EC section contains a description based on open circuit inspection. A short circuit
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to GI-25, "How to Per-
form Efficient Diagnosis for an Electrical Incident" .
Repair or replace the malfunction parts.
If malfunctioning part cannot be detected, perform EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT" .
Once you have repaired the circuit or replaced a component, you need to run the engine in the same conditions and
circumstances which resulted in the customer's initial complaint.
Perform the DTC Confirmation Procedure and confirm the normal code [DTC No. P0000] is detected. If the incident is
STEP VII
still detected in the final check, perform STEP VI by using a different method from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in ECM
and TCM (Transmission control module). (Refer to EC-638 and AT-187 .)

EC-648
TROUBLE DIAGNOSIS
[VG33E]
DIAGNOSTIC WORKSHEET
Description A
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
ble-shooting faster and more accurate. EC
In general, each customer feels differently about a incident. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint. C
Utilize a diagnostic worksheet like the one on the next page in order
to organize all the information for troubleshooting.
Some conditions may cause the MIL to come on steady or blink and
DTC to be detected. Examples: D
● Vehicle ran out of fuel, which caused the engine to misfire. SEF907L

● Fuel filler cap was left off or incorrectly screwed on, allowing fuel
to evaporate into the atmosphere. E

EC-649
TROUBLE DIAGNOSIS
[VG33E]
Worksheet Sample

LEC031A

EC-650
TROUBLE DIAGNOSIS
[VG33E]
DTC Inspection Priority Chart UBS00DF2

A
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
Priority Detected items (DTC)
EC
1 ● P0101, P0102, P0103 Mass air flow sensor
● P0112, P0113, P0127 Intake air temperature sensor
● P0117, P0118, P0125 Engine coolant temperature sensor C
● P0121, P0122, P0123 Throttle position sensor
● P0181, P0182, P0183 Fuel tank temperature sensor
● P0327, P0328 Knock sensor D
● P0335 P1336 CKP sensor (OBD)
● P0340 CMP sensor
● P0460 P0461 P1464 Fuel level sensor E
● P0500 VSS
● P0600 A/T control
● P0605 ECM F
● P1400 EGRC-solenoid valve
● P1605 A/T diagnosis communication line
● P1706 PNP switch G
2 ● P0132-P0134, P1143, P1144/P0152-P0154, P1163, P1164 HO2S1
● P0031, P0032/P0051, P0052 HO2S1 heater
● P0138, P0139, P1146, P1147/P0158, P0159, P1166, P1167 HO2S2 H
● P0037, P0038/P0057, P0058 HO2S2 heater
● P0217 Engine coolant overtemperature enrichment protection
● P0405, P0406 EGR temperature sensor I
● P0441 EVAP control system purge flow monitoring
● P0444, P0445, P1444 EVAP canister purge volume control solenoid valve
● P0447, P1446, P1448 EVAP canister vent control valve
J
● P0452, P0453 EVAP control system pressure sensor
● P0456, P1456 EVAP control system
K
● P0510 CTP switch
● P0705-P0755, P1705, P1760 A/T related sensors, solenoid valves and switches
● P1490 P1491 Vacuum cut valve bypass valve
L
3 ● P0171, P0172, P0174, P0175 Fuel injection system function
● P0306 - P0300 Misfire
● P0400, P1402 EGR function
M
● P0402 EGRC-BPT valve function
● P0420, P0430 Three way catalyst function
● P0442/P1442 EVAP control system
● P0455 EVAP control system
● P0505 ISC valve
● P0731-P0734 P0744 A/T function
● P1148, P1168 Closed loop control

EC-651
TROUBLE DIAGNOSIS
[VG33E]
Fail-safe Chart UBS00DF3

When the DTC listed below is detected, the ECM enters the fail-sate mode and the MIL illuminates.
DTC No. Detected items Engine operating condition in fail-safe mode
P0102 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0103
P0117 Engine coolant temperature Engine coolant temperature will be determined by ECM based on the time after turning
P0118 sensor circuit ignition switch ON or START.
CONSULT-II displays the engine coolant temperature decided by ECM.
Engine coolant temperature decided (CONSULT-II
Condition
display)
Just as ignition switch is turned ON
40°C (104°F)
or START
More than approx. 4 minutes after
80°C (176°F)
ignition ON or START
40 - 80°C (104 - 176°F)
Except as shown above
(Depends on the time)
P0122 Throttle position sensor cir- Throttle position will be determined based on the injected fuel amount and the engine
P0123 cuit speed.
Therefore, acceleration will be poor.
Condition Driving condition
When engine is idling Normal
When accelerating Poor acceleration
Unable to ECM ECM fail-safe activating condition
access ECM The computing function of the ECM was judged to be malfunctioning.
When the fail-safe system activates (i.e., if the ECM detects a malfunction condition in
the CPU of ECM), the MIL on the instrument panel lights to warn the driver.
However it is not possible to access ECM and DTC cannot be confirmed.
Engine control with fail-safe
When ECM fail-safe is operating, fuel injection, ignition timing, fuel pump operation, and
IACV-AAC valve operation are controlled under certain limitations.
ECM fail-safe operation
Engine speed Engine speed will not rise more than 3,000 rpm
Fuel injection Simultaneous multiport fuel injection system
Ignition timing Ignition timing is fixed at the preset value
Fuel pump relay is ON when engine is running
Fuel pump
and OFF when engine stalls
IACV-AAC valve Full open
Replace ECM, if ECM fail-safe condition is confirmed.

Basic Inspection UBS00DF4

Precaution:
Perform Basic Inspection without electrical or mechanical loads applied;
● Headlamp switch is OFF,
● Air conditioner switch is OFF,
● Rear window defogger switch is OFF,
● Steering wheel is in the straight-ahead position, etc.

EC-652
TROUBLE DIAGNOSIS
[VG33E]
1. INSPECTION START A
1. Check service records for any recent repairs that may indicate a related malfunction, or the current need
for scheduled maintenance.
2. Open engine hood and check the following: EC
– Harness connectors for improper connections
– Vacuum hoses for splits, kinks, or improper connections
– Wiring for improper connections, pinches, or cuts C

With CONSULT-II>>GO TO 2.
D
With GST>>GO TO 2.
With No Tools>> GO TO 15.

F
SEF983U

2. CONNECT CONSULT-II OR GST TO THE VEHICLE


G
With CONSULT-II
Connect CONSULT-II to the data link connector for CONSULT-II and select “ENGINE” from the menu. Refer to
EC-683, "INSPECTION PROCEDURE" . H
With GST
Connect GST to the data link connector for GST.
Refer to EC-693, "INSPECTION PROCEDURE" . I

With CONSULT-II>>GO TO 3.
With GST>>GO TO 14. J

EC-653
TROUBLE DIAGNOSIS
[VG33E]
3. CHECK FI CAM FUNCTION
With CONSULT-II
1. Turn ignition switch ON.
2. Select “COOLAN TEMP/S” in “DATA MONITOR” mode with
CONSULT-II.
3. Start engine and warm it up.

SEF013Y

4. When engine coolant temperature is 75 to 85°C (167 to 185°F),


check the following.
– The center of mark A is aligned with mark C .
– The cam follower lever's roller is not touching the fast idle cam.
OK or NG
OK >> GO TO 4.
NG >> 1. Check FI cam. Refer to EC-621, "Fast Idle Cam (FIC)
Inspection and Adjustment" .
2. GO TO 4.
SEF971R

4. CHECK IGNITION TIMING


With CONSULT-II
1. Warm up engine to normal operating temperature.
2. Select “IGNITION TIMING ADJ” in “WORK SUPPORT” mode
and touch “START”.

PEF546N

3. Check ignition timing at idle using a timing light.


M/T: 10±5° BTDC (in Neutral position)
A/T: 10±5° BTDC (in P or N position)
OK or NG
OK >> GO TO 5.
NG >> 1. Adjust ignition timing by turning distributor. Refer to
EC-610, "Idle Speed/Ignition Timing/Idle Mixture
Ratio Adjustment" .
2. GO TO 5. SEF927Z

EC-654
TROUBLE DIAGNOSIS
[VG33E]
5. CHECK BASE IDLE SPEED A
With CONSULT-II
1. Select “TARGET IDLE RPM ADJ” in “WORK SUPPORT” mode
and touch “START”. EC
2. Check idle speed.
M/T: 700±50 rpm (in Neutral position) C
A/T: 700±50 rpm (in P or N position)
OK or NG
D
OK >> GO TO 6.
NG >> 1. Adjust engine speed by turning idle speed adjusting
screw. Refer to EC-610, "Idle Speed/Ignition Timing/ SEC019C
Idle Mixture Ratio Adjustment" . E
2. GO TO 6.

6. CHECK CLOSED THROTTLE POSITION SWITCH IDLE POSITION-I F

With CONSULT-II
NOTE: G
Always check ignition timing and base idle speed before performing the following.
1. Warm up engine to normal operating temperature.
2. Check FI cam, refer to procedure 3. H
3. Stop engine.

>> GO TO 7. I

EC-655
TROUBLE DIAGNOSIS
[VG33E]
7. CHECK CLOSED THROTTLE POSITION SWITCH IDLE POSITION-II
1. Turn ignition switch ON.
2. Select “TP SW/TP SEN IDLE POSI ADJ” in “WORK SUPPORT” mode.
3. Read “CLSD THL/P SW” signal under the following conditions.
● Insert a 0.3 mm (0.012 in) and 0.4 mm (0.016 in) feeler gauge
alternately between the throttle adjust screw (TAS) and throttle
drum as shown in the figure and check the signal.

BBIA0419E

SEF173Y

“CLSD THL/P SW” signal should remain “ON” while inserting 0.3 mm (0.012 in) feeler gauge.
“CLSD THL/P SW” signal should remain “OFF” while inserting 0.4 mm (0.016 in) feeler gauge.
OK or NG
OK >> GO TO 12.
NG >> GO TO 8.

8. ADJUSTMENT THROTTLE POSITION SWITCH IDLE POSITION


With CONSULT-II
NOTE:
● Never adjust throttle adjust screw (TAS).
● Do not touch throttle drum when checking “CLSD THL/P SW” signal, doing so may cause an
incorrect adjustment.
1. Warm up engine to normal operating temperature.
2. Check FI cam. Refer to procedure 3.
3. Stop engine.
4. Loosen throttle position sensor fixing bolts.

>> GO TO 9.

EC-656
TROUBLE DIAGNOSIS
[VG33E]
9. ADJUSTMENT CLOSED THROTTLE POSITION SWITCH IDLE POSITION-II A
1. Turn ignition switch ON.
2. Select “TP SW/TP SEN IDLE POSI ADJ” in “WORK SUPPORT” mode.
3. Insert 0.35 mm (0.0138 in) feeler gauge between throttle adjust EC
screw and throttle drum as shown in the figure.
4. Open throttle valve and then close.
C

E
BBIA0419E

5. Check “CLSD THL/P SW” signal.


“CLSD THL/P SW” signal should remain “OFF” when the F
throttle valve is closed.
OK or NG
OK >> GO TO 11. G
NG >> GO TO 10.

SEF305Y
I
10. ADJUSTMENT THROTTLE POSITION SWITCH IDLE POSITION-III
With CONSULT-II J
Turn throttle position sensor body counterclockwise until “CLSD
THL/P SW” signal switches to “OFF”.
K
>> GO TO 11.

M
SEF689W

EC-657
TROUBLE DIAGNOSIS
[VG33E]
11. ADJUSTMENT THROTTLE POSITION SWITCH IDLE POSITION-IV
With CONSULT-II
1. Remove 0.35 mm (0.0138 in) feeler gauge then insert 0.3 mm (0.012 in) feeler gauge.
2. Temporarily tighten sensor body fixing bolts as follows.
– Gradually move the sensor body clockwise and stop it
when “CLSD THL/P SW” signal switches from “OFF” to
“ON”, then temporarily tighten sensor body fixing bolts.
3. Make sure two or three times that the signal is “ON” when the
throttle valve is closed and “OFF” when it is opened.
4. Remove 0.3 mm (0.012 in) feeler gauge then insert 0.4 mm
(0.016 in) feeler gauge.
5. Make sure two or three times that the signal remains “OFF”
when the throttle valve is closed.
6. Tighten throttle position sensor. SEF689W
7. Check the “CLSD THL/P SW” signal again.
The signal remains “OFF” while closing throttle valve.
OK or NG
OK >> GO TO 12.
NG >> GO TO 8.

12. RESET THROTTLE POSITION SENSOR IDLE POSITION MEMORY


With CONSULT-II
NOTE:
Always warm up engine to normal operating temperature. If engine is cool, the throttle position sensor
idle position memory will not be reset correctly.
1. Remove feeler gauge.
2. Start engine.
3. Warm up engine to normal operating temperature.
4. Select “TP SW/TP SEN IDLE POSI ADJ” in “WORK SUPPORT” mode.
5. Stop engine. (Turn ignition switch OFF.)
6. Turn ignition switch ON and wait at least 5 seconds.
7. Turn ignition switch OFF and wait at least 5 seconds.

SEF864V

8. Repeat steps 5 and 6 until “CLSD THL POS” signal changes to


“ON”.

>> GO TO 13.

SEF197Y

EC-658
TROUBLE DIAGNOSIS
[VG33E]
13. CHECK TARGET IDLE SPEED A
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Select “ENG SPEED” in “DATA MONITOR” mode.
3. Check idle speed.
M/T: 750±50 rpm (in Neutral position) C
A/T: 750±50 rpm (in P or N position)
OK or NG D
OK >> INSPECTION END.
NG >> 1. Adjust idle speed. Refer to EC-610, "Idle Speed/Igni-
tion Timing/Idle Mixture Ratio Adjustment" .
E
2. GO TO 27. SEF174Y

14. CHECK FI CAM FUNCTION F


With GST
1. Turn ignition switch ON.
G
2. Select MODE 1 with GST.
3. Start engine and warm it up.
4. When engine coolant temperature is 75 to 85°C (167 to 185°F), check the following. H
– The center of mark A is aligned with mark C .
– The cam follower lever's roller is not touching the fast idle cam.
OK or NG I
OK >> GO TO 16.
NG >> 1. Check FI cam. Refer to EC-621, "Fast Idle Cam (FIC)
Inspection and Adjustment" . J
2. GO TO 16.

SEF971R

EC-659
TROUBLE DIAGNOSIS
[VG33E]
15. CHECK FI CAM FUNCTION
No Tools
1. Set the voltmeter between ECM terminal 59 (Engine coolant
temperature sensor signal) and ground.
2. Start engine and warm it up.

SEF119W

3. When the voltage is between 1.10 to 1.36V, check the following.


– The center of mark A is aligned with mark C .
– The cam follower lever's roller is not touching the fast idle cam.
OK or NG
OK >> GO TO 16.
NG >> 1. Check FI cam. Refer to EC-621, "Fast Idle Cam (FIC)
Inspection and Adjustment" .
2. GO TO 16.

SEF971R

16. CHECK IGNITION TIMING


Without CONSULT-II
1. Warm up engine to normal operating temperature.
2. Stop engine and disconnect throttle position sensor harness
connector.
3. Start engine.

BBIA0424E

4. Check ignition timing at idle using a timing light.


M/T: 10±5° BTDC (in Neutral position)
A/T: 10±5° BTDC (in P or N position)
OK or NG
OK >> GO TO 17.
NG >> 1. Adjust ignition timing by turning distributor. Refer to
EC-610, "Idle Speed/Ignition Timing/Idle Mixture
Ratio Adjustment" .
2. GO TO 17. SEF927Z

EC-660
TROUBLE DIAGNOSIS
[VG33E]
17. CHECK BASE IDLE SPEED A
Without CONSULT-II
1. Make sure that throttle position sensor harness connector remain disconnected.
EC
2. Does engine speed fall to the following speed?
M/T: 700±50 rpm (in Neutral position)
A/T: 700±50 rpm (in P or N position) C

OK or NG
OK >> GO TO 18. D
NG >> 1. Adjust engine speed by turning idle speed adjusting screw. Refer to EC-610, "Idle Speed/Igni-
tion Timing/Idle Mixture Ratio Adjustment" .
2. GO TO 18.
E
18. CHECK CLOSED THROTTLE POSITION SWITCH IDLE POSITION
Without CONSULT-II F
NOTE:
Always check ignition timing and base idle speed before performing the following.
1. Warm up engine to normal operating temperature. G
2. Check FI cam, refer to procedure 14 or 15.
3. Stop engine.
H

>> GO TO 19.

19. CHECK CLOSED THROTTLE POSITION SWITCH IDLE POSITION-I I

1. Disconnect closed throttle position switch harness connector.


2. Check continuity between closed throttle position switch termi- J
nals 5 and 6 under the following conditions.

SEF862V M

● Insert the 0.3 mm (0.012 in) and 0.4 mm (0.016 in) feeler gauge
alternately between the throttle adjust screw (TAS) and throttle
drum as shown in the figure.
Continuity should exist while inserting 0.3 mm (0.012 in)
feeler gauge.
Continuity should not exist while inserting 0.4 mm (0.016 in)
feeler gauge.
OK or NG
OK >> GO TO 24.
NG >> GO TO 20.
BBIA0419E

EC-661
TROUBLE DIAGNOSIS
[VG33E]
20. ADJUSTMENT THROTTLE POSITION SWITCH IDLE POSITION
Without CONSULT-II
NOTE:
● Never adjust throttle adjust screw (TAS).
● Do not touch throttle drum when checking continuity, doing so may cause an incorrect adjust-
ment.
1. Warm up engine to normal operating temperature.
2. Check FI cam. Refer to procedure 14 or 15.
3. Stop engine.
4. Loosen throttle position sensor fixing bolts.

>> GO TO 21.

21. ADJUSTMENT CLOSED THROTTLE POSITION SWITCH IDLE POSITION-II


1. Disconnect closed throttle position switch harness connector.
2. Insert 0.35 mm (0.0138 in) feeler gauge between the throttle
adjust screw and throttle drum as shown in the figure.
3. Open throttle valve then close.

BBIA0419E

4. Check continuity between closed throttle position switch termi-


nals 5 and 6.
Continuity should not exist while closing the throttle
position sensor.
OK or NG
OK >> GO TO 23.
NG >> GO TO 22.

SEF862V

22. ADJUSTMENT THROTTLE POSITION SWITCH IDLE POSITION-III


Without CONSULT-II
Turn throttle position sensor body counterclockwise until continuity
does not exist.

>> GO TO 23.

SEF689W

EC-662
TROUBLE DIAGNOSIS
[VG33E]
23. ADJUSTMENT THROTTLE POSITION SWITCH IDLE POSITION-IV A
Without CONSULT-II
1. Remove 0.35 mm (0.0138 in) feeler gauge then insert 0.3 mm (0.012 in) feeler gauge.
EC
2. Temporarily tighten sensor body fixing bolts as follows.
– Gradually move the sensor body clockwise and stop it
when the continuity comes to exist, then temporarily
C
tighten sensor body fixing bolts.
3. Make sure two or three times that the continuity exists when the
throttle valve is closed and continuity does not exist when it is
opened. D
4. Remove 0.3 mm (0.012 in) feeler gauge then insert 0.4 mm
(0.016 in) feeler gauge.
5. Make sure two or three times that the continuity does not exist E
when the throttle valve is closed.
SEF689W
6. Tighten throttle position sensor.
7. Check the continuity again. F

Continuity does not exist while closing the throttle valve.


OK or NG G
OK >> GO TO 24.
NG >> GO TO 20.
H
24. RESET THROTTLE POSITION SENSOR IDLE POSITION MEMORY
Without CONSULT-II I
NOTE:
Always warm up engine to normal operating temperature. If engine is cool, the throttle position sensor
idle position memory will not be reset correctly. J
1. Remove feeler gauge.
2. Start engine.
3. Warm up engine to normal operating temperature. K
4. Stop engine. (Turn ignition switch OFF.)
5. Turn ignition switch ON and wait at least 5 seconds.
6. Turn ignition switch OFF and wait at least 5 seconds. L
7. Repeat steps 4 and 5 for 20 times.

M
>> GO TO 25.

SEF864V

25. REINSTALLATION
Without CONSULT-II
1. Reconnect throttle position sensor harness connector and closed throttle position switch harness connec-
tor.
2. Start engine and rev it (2,000 to 3,000 rpm) two or three times under no load and then run engine at idle
speed.

>> GO TO 26.

EC-663
TROUBLE DIAGNOSIS
[VG33E]
26. CHECK TARGET IDLE SPEED
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
M/T: 750±50 rpm (in Neutral position)
A/T: 750±50 rpm (in P or N position)
OK or NG
OK >> GO TO 27.
NG >> 1. Adjust idle speed. Refer to EC-610, "Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment" .
2. GO TO 27.

27. ERASE UNNECESSARY DTC


After this inspection, unnecessary DTC No. might be displayed.
Erase the stored memory in ECM and TCM (Transmission control module).
Refer to EC-638, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION" and AT-187,
"HOW TO ERASE DTC" .

>> INSPECTION END.

EC-664
TROUBLE DIAGNOSIS
[VG33E]
Symptom Matrix Chart UBS00DF5

SYSTEM — BASIC ENGINE CONTROL SYSTEM A


SYMPTOM

OVERHEATS/WATER TEMPERATURE HIGH


EC

LACK OF POWER/POOR ACCELERATION


HARD/NO START/RESTART (EXCP. HA)

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


C

SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


ROUGH IDLE/HUNTING
Reference D

HIGH IDLE/LOW IDLE


page

IDLING VIBRATION
ENGINE STALL
E

F
Warranty symptom code A A A A A AF A AH AJ A AL A H
A B C D E G K M A
Fuel Fuel pump circuit 3 1 EC-1158 G
1 1 2 3 2 2 3
Injector circuit 2 EC-1148
Fuel pressure regulator system EC-623
H
Evaporative emission system EC-1173
4 4 4 4 4 4 4 3 3 4
Air Positive crankcase ventilation sys-
1 EC-1191
tem I
Incorrect idle speed adjustment 3 3 1 1 1 1 1 EC-610
IACV-AAC valve circuit 1 2 2 1 EC-992
2 3 3 3 2 2 3
IACV-FICD solenoid valve circuit 2 3 3 EC-1167 J
Ignition Incorrect ignition timing adjustment 3 3 1 1 1 1 1 1 EC-610
Ignition circuit 1 1 2 2 2 2 2 2 EC-1142
K
EGR EGRC-solenoid valve circuit 2 2 3 3 3 EC-1060
EC-882, EC-
EGR system 2 1 2 3 3 3 2 2 3 3 891 , EC- L
1065
Main power supply and ground circuit 1 1 EC-704
2 3 3 3 3 2 3 1
Air conditioner circuit 2 3 2 MTC-22 M

EC-665
TROUBLE DIAGNOSIS
[VG33E]
SYMPTOM

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


ROUGH IDLE/HUNTING
Reference

HIGH IDLE/LOW IDLE


page

IDLING VIBRATION
ENGINE STALL
Warranty symptom code A A A A A AF A AH AJ A AL A H
A B C D E G K M A
Camshaft position sensor circuit 2 2 EC-875
1 EC-727, EC-
Mass air flow sensor circuit
735
1 2 2 2
EC-778, EC-
787 , EC-799
Heated oxygen sensor 1 circuit 3
2 , EC-1014 ,
EC-1020
EC-748, EC-
Engine coolant temperature sensor circuit 1 2 3 3 3 3
770
2
EC-753, EC-
Throttle position sensor circuit 1 2 2 2 2
762
Incorrect throttle position sensor adjustment 3 1 1 1 1 1 1 1 EC-652
Vehicle speed sensor circuit 2 EC-987
Knock sensor circuit EC-865
3 3 3
3 EC-1012,
ECM 2 2 3 3 2 2 1
EC-652
Start signal circuit 1 EC-1154
Park/neutral position (PNP) switch circuit 3 3 3 EC-1135
3 2
Power steering oil pressure switch circuit 2 EC-1163
1 - 6: The numbers refer to the order of inspection.
(continued on next page)

EC-666
TROUBLE DIAGNOSIS
[VG33E]
SYSTEM — ENGINE MECHANICAL & OTHER
SYMPTOM
A

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)
EC

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION
C

SLOW/NO RETURN TO IDLE


ROUGH IDLE/HUNTING
Reference

HIGH IDLE/LOW IDLE


section

IDLING VIBRATION
D

ENGINE STALL
E

Warranty symptom code A A A A A A A A H F


AF AH AJ AL
A B C D E G K M A
Fuel Fuel tank FL-3
5 G
Fuel piping 5 5 5 5 4 5
Vapor lock
5
Valve deposit H
Poor fuel (Heavy weight gasoline, 5 5 5 5 5 4 5
Low octane)

Air Air duct I
Air cleaner
Air leakage from air duct
(Mass air flow sensor — throttle 5 J
5 5 5 5 4 5
body)
5 5 4
Throttle body, Throttle wire EM-80
Air leakage from intake manifold/ K
5 —
Collector/Gasket
Cranking Battery SC-4
1 1 1 1 1 1 1 L
Generator circuit SC-26
Starter circuit 1 SC-9
MT-46, AT-
Park/neutral position (PNP) switch M
249
Drive plate/Flywheel 6 EM-80

EC-667
TROUBLE DIAGNOSIS
[VG33E]
SYMPTOM

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


ROUGH IDLE/HUNTING
Reference

HIGH IDLE/LOW IDLE


section

IDLING VIBRATION
ENGINE STALL
Warranty symptom code A A A A A A A A H
AF AH AJ AL
A B C D E G K M A
Engine Cylinder head
5 5 5 5 5 5 5 5 EM-102
Cylinder head gasket 2 2
Cylinder block
Piston 3
Piston ring
6 6 6 6 6 6 6 6
Connecting rod
Bearing
EM-131, EM-
Crankshaft
91
Valve Timing chain
mecha-
Camshaft
nism 6
Intake valve 6 6 6 6 6 6 6
2
Exhaust valve
Hydraulic lash adjuster
Exhaust Exhaust manifold/Tube/Muffler/Gas-
ket 6 6 6 6 6 6 6 6 EX-3
Three way catalyst
Lubrica- Oil pan/Oil strainer/Oil pump/Oil fil- EM-88, LU-
tion ter/Oil gallery 6 6 6 6 6 6 6 6 2 14 , LU-16
Oil level (Low/Filthy) oil MA-30
Cooling Radiator/Hose/Radiator filler cap
Thermostat 5 5 CO-22, CO-
25 , CO-28 ,
Water pump
CO-32 , CO-
Water gallery 6 6 6 6 6 6 6 2 6 30
Cooling fan 5 5
Coolant level (low)/Contaminated
MA-26
coolant
1 - 6: The numbers refer to the order of inspection.
(continued on next page)

EC-668
TROUBLE DIAGNOSIS
[VG33E]
Engine Control Component Parts Location UBS00DF6

EC

BBIA0426E

EC-669
TROUBLE DIAGNOSIS
[VG33E]

BBIA0180E

EC-670
TROUBLE DIAGNOSIS
[VG33E]

EC

F
PBIB1177E

PBIB1468E J

EC-671
TROUBLE DIAGNOSIS
[VG33E]
Circuit Diagram UBS00DF7

BBWA0464E

EC-672
TROUBLE DIAGNOSIS
[VG33E]
ECM Harness Connector Terminal Layout UBS00DF8

EC

SEF533P D

ECM Terminals and Reference Value UBS00DF9

PREPARATION E
1. ECM is located behind the instrument lower cover. For this
inspection:
● Remove instrument lower cover.
F

H
LEC106A

2. Remove ECM harness protector. I

AEC913 L

3. Perform all voltage measurements with the connector con-


nected. Extend tester probe as shown to perform tests easily. M
● Open harness securing clip to make testing easier.

● Use extreme care not to touch 2 pins at 1 time.

● Data is for comparison and may not be exact.

MEC486B

ECM INSPECTION TABLE


Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.

EC-673
TROUBLE DIAGNOSIS
[VG33E]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

Approximately 0.7V
[Engine is running]
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle

SEF988U
1 PU/W Ignition signal
1.1 - 1.5V

[Engine is running]
● Engine speed is 2,000 rpm

SEF989U

1 - 2V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle
SEF992U
3 P/L Tachometer
3 - 5V

[Engine is running]
● Engine speed is 2,000 rpm

SEF993U

[Engine is running]
[Ignition switch: OFF]
0 - 1.5V
● For a few seconds after turning ignition switch
ECM relay OFF
4 OR/B
(Self shut-off)
[Ignition switch: OFF]
BATTERY VOLTAGE
● More than a few seconds after turning ignition (11 - 14V)
switch OFF

EC-674
TROUBLE DIAGNOSIS
[VG33E]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.
BATTERY VOLTAGE
(11 - 14V) EC

[Engine is running]
● Idle speed C

EVAP canister purge SEF994U D


5 R/Y volume control solenoid
valve BATTERY VOLTAGE
(11 - 14V)
E
[Engine is running]
● Engine speed is 2,000 rpm (More than 100
seconds after starting engine)
F

SEF995U

[Ignition switch: ON]


G
7 Y/G A/T check signal 0 - 3.0V
[Engine is running]
[Engine is running]
● Idle speed
H
0V
● Ambient air temperature is above 25°C (77°F)
● Air conditioner is operating
I
[Engine is running]
Ambient air tempera- ● Idle speed BATTERY VOLTAGE
9 B/Y
ture switch ● Ambient air temperature is below 19°C (66°F) (11 - 14V)
J
● Air conditioner is operating
[Engine is running]
● Idle speed K
Approximately 5V
● Ambient air temperature is below 19°C (66°F)
● Air conditioner is not operating
[Engine is running] L
10 B/R ECM ground Engine ground
● Idle speed
[Ignition switch: ON]
● For a few seconds after turning ignition switch M
0 - 1V
ON
11 W/R Fuel pump relay [Engine is running]
[Ignition switch: ON]
BATTERY VOLTAGE
● More than a few seconds after turning ignition (11 - 14V)
switch ON
[Engine is running]
0 - 1V
● Both A/C switch and blower switch are ON*
12 P Air conditioner relay
[Engine is running] BATTERY VOLTAGE
● A/C switch is OFF (11 - 14V)

[Ignition switch: ON] 0 - 1V


Malfunction indicator
18 R/W [Engine is running] BATTERY VOLTAGE
lamp
● Idle speed (11 - 14V)

[Engine is running]
19 B/R ECM ground Engine ground
● Idle speed

EC-675
TROUBLE DIAGNOSIS
[VG33E]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch: ON] Approximately 0V
20 L/OR Start signal
[Ignition switch: START] 9 - 12V
[Engine is running]
● Both A/C switch and blower switch are ON Approximately 0V
21 G/R Air conditioner switch (Compressor operates)*
[Engine is running] BATTERY VOLTAGE
● A/C switch is OFF (11 - 14V)

[Ignition switch: ON]


Approximately 0V
Park/neutral position ● Shift lever: P or N (A/T), Neutral (M/T)
22 L/B
(PNP) switch [Ignition switch: ON]
Approximately 5V
● Except above position
[Engine is running]
● Warm-up condition
● More than -40.0 kpa (-300 mmHg, -11.81 inHg) 0.15 - 0.85V
of vacuum is applied to the throttle opener with
23 L Throttle position sensor a hand vacuum pump
● Accelerator pedal is fully released
[Ignition switch: ON]
● Engine stopped 3.5 - 4.7V
● Accelerator pedal is fully depressed
[Ignition switch: OFF] 0V
24 W/L Ignition switch BATTERY VOLTAGE
[Ignition switch: ON]
(11 - 14V)
[Engine is running]
25 B/Y ECM ground Engine ground
● Idle speed
[Engine is running]
26 PU/W A/T signal No. 1 Approximately 0 - 1.0V
● Idle speed
[Engine is running]
27 P/B A/T signal No. 2 Approximately 0 - 1.0V
● Idle speed
[Engine is running]
● Warm-up condition
● More than -40.0 kpa (-300 mmHg, -11.81 inHg) BATTERY VOLTAGE
of vacuum is applied to the throttle opener with (11 - 14V)
Throttle position switch a hand vacuum pump
28 BR/W
(Closed position)
● Accelerator pedal is fully released
[Ignition switch: ON]
● Engine stopped Approximately 0V
● Accelerator pedal is depressed

2 - 3V

[Engine is running]
● Lift up the vehicle.
29 G/B Vehicle speed sensor
● Shift lever: 2nd (M/T), D (A/T)
● Vehicle speed is 40 km/h (25 MPH)

SEF996U

[Engine is running]
32 B/Y ECM ground Engine ground
● Idle speed

EC-676
TROUBLE DIAGNOSIS
[VG33E]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.
[Engine is running]
35 G/R A/T signal No. 3 Approximately 0 - 1.0V
● Idle speed EC
[Engine is running]
Approximately 0V
Power steering oil pres- ● Steering wheel is being turned
39 GY/R C
sure switch [Engine is running]
Approximately 5V
● Steering wheel is not being turned
42 B/W Sensor power supply [Ignition switch: ON] Approximately 5V
D
[Engine is running]
43 BR Sensor ground ● Warm-up condition Approximately 0V
● Idle speed E
0.3 - 0.5V
[Engine is running]
● Idle speed F
NOTE:
The pulse cycle changes depending on rpm at
idle G
44 PU Camshaft position sen- SEF997U

48 PU sor (Reference signal)


0.3 - 0.5V
H

[Engine is running]
● Engine speed is 2,000 rpm I

SEF998U
J
Approximately 0 - 4.8V
46 OR/B Fuel level sensor [Ignition switch: ON] Output voltage varies with fuel
level.
K
1 - 2V
[Engine is running] (AC range)
● Warm-up condition L
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle M

Crankshaft position SEF690W


47 L
sensor (OBD)
3 - 4V
(AC range)

[Engine is running]
● Engine speed is 2,000 rpm

SEF691W

EC-677
TROUBLE DIAGNOSIS
[VG33E]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

Approximately 2.5V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle
Camshaft position sen- SEF999U
49 LG
sor (Position signal)
Approximately 2.5V

[Engine is running]
● Engine speed is 2,000 rpm

SEF001V

0 - Approximately 1.0V

[Engine is running]
Heated oxygen sensor
50 B ● Warm-up condition
1 (bank 1)
● Engine speed is 2,000 rpm

SEF002V

0 - Approximately 1.0V

[Engine is running]
Heated oxygen sensor
51 G ● Warm-up condition
1 (bank 2)
● Engine speed is 2,000 rpm

SEF002V

[Engine is running]
● Warm-up condition 1.0 - 1.7V
● Idle speed
54 R Mass air flow sensor
[Engine is running]
● Warm-up condition 1.7 - 2.3V
● Engine speed is 2,500 rpm
[Engine is running]
Mass air flow sensor
55 G ● Warm-up condition Approximately 0V
ground
● Idle speed
[Engine is running]
● Warm-up condition

Heated oxygen sensor ● Revving engine from idle to 3,000 rpm quickly
56 OR after the following conditions are met 0 - Approximately 1.0V
2 (bank 1)
– Keeping the engine speed between 3,500 and
4,000 rpm for 1 minute and at idle for 1 minute
under no load

EC-678
TROUBLE DIAGNOSIS
[VG33E]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.
[Engine is running]
● Warm-up condition EC
Heated oxygen sensor ● Revving engine from idle to 3,000 rpm quickly
57 Y after the following conditions are met 0 - Approximately 1.0V
2 (bank 2)
– Keeping the engine speed between 3,500 and C
4,000 rpm for 1 minute and at idle for 1 minute
under no load
Approximately 0 - 4.8V
Engine coolant temper- D
59 LG/R [Engine is running] Output voltage varies with engine
ature sensor
coolant temperature
Approximately 0 - 4.8V
Fuel tank temperature E
60 Y/B [Engine is running] Output voltage varies with fuel
sensor
temperature
Approximately 0 - 4.8V
Intake air temperature
61 PU/R [Engine is running] Output voltage varies with intake F
sensor
air temperature.
EVAP control system
62 Y [Ignition switch: ON] 1.8 - 4.8V
pressure sensor
G
[Engine is running]
● Warm-up condition Less than 4.5V
EGR temperature sen- ● Idle speed H
63 G/OR
sor [Engine is running]
● Warm-up condition 0 - 1.5V
● EGR system is operating I
[Engine is running]
64 W Knock sensor Approximately 2.5V
● Idle speed
J
Fuel level sensor [Engine is running]
66 B Approximately 0V
ground ● Idle speed
BATTERY VOLTAGE
67 B/P Power supply for ECM [Ignition switch: ON] K
(11 - 14V)
[Engine is running]
68 W/G A/T signal Approximately 0 - 5.0V
● Idle speed
L
[Engine is running]
69 LG/R Data link connector 6 - 10V
● CONSULT-II or GST is disconnected

72 B/P Power supply for ECM [Ignition switch: ON]


BATTERY VOLTAGE M
(11 - 14V)
Power supply BATTERY VOLTAGE
80 SB [Ignition switch: OFF]
(Back-up) (11 - 14V)

EC-679
TROUBLE DIAGNOSIS
[VG33E]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

8 - 11V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle
SEF005V
101 OR/L IACV-AAC valve
7 - 10V

[Engine is running]
● Warm-up condition
● Engine speed is 3,000 rpm

SEF692W

BATTERY VOLTAGE
[Engine is running] (11 - 14V)
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at
102 W/B Injector No. 1 idle
104 W/R Injector No. 3
106 W/G Injector No. 5 SEF007V

109 W/L Injector No. 2 BATTERY VOLTAGE


111 W/PU Injector No. 4
(11 - 14V)
113 W Injector No. 6
[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm

SEF008V

[Engine is running]
BATTERY VOLTAGE
● Warm-up condition
(11 - 14V)
● Idle speed
[Engine is running]
103 G/W EGRC-solenoid valve
● Warm-up condition
● Lift up the vehicle 0 - 1V
● Shift lever: D (A/T), 1st (M/T)
● Revving engine from idle to 3,000 rpm quickly
EVAP canister vent BATTERY VOLTAGE
108 R/G [Ignition switch: ON]
control valve (11 - 14V)
[Engine is running]
116 B/R ECM ground Engine ground
● Idle speed
[Engine is running] BATTERY VOLTAGE
117 B/P Current return
● Idle speed (11 - 14V)

EC-680
TROUBLE DIAGNOSIS
[VG33E]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.
[Engine is running]
● Warm-up condition Approximately 0.4V EC
Heated oxygen sensor
119 BR/Y ● Engine speed is below 2,800 rpm
1 heater (bank 1)
[Engine is running] BATTERY VOLTAGE
● Engine speed is above 2,800 rpm (11 - 14V) C
Vacuum cut valve BATTERY VOLTAGE
120 P/B [Ignition switch: ON]
bypass valve (11 - 14V)
[Engine is running]
D
● Warm-up condition Approximately 0.4V
Heated oxygen sensor
121 BR ● Engine speed is below 2,800 rpm
1 heater (bank 2) E
[Engine is running] BATTERY VOLTAGE
● Engine speed is above 2,800 rpm (11 - 14V)

[Engine is running] F
● Engine speed is below 3,600 rpm after the fol-
lowing conditions are met
– Warm-up condition 0 - 1.0V
G
– Keeping the engine speed between 3,500 and
Heated oxygen sensor 4,000 rpm for 1 minute and at idle for 1 minute
122 R/B
2 heater (bank 1) under no load
H
[Ignition switch: ON]
● Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
I
● Engine speed is above 3,600 rpm
[Engine is running]
● Engine speed is below 3,600 rpm after the fol-
J
lowing conditions are met
– Warm-up condition 0 - 1.0V
– Keeping the engine speed between 3,500 and
Heated oxygen sensor 4,000 rpm for 1 minute and at idle for 1 minute K
123 R/Y
2 heater (bank 2) under no load
[Ignition switch: ON]
● Engine stopped BATTERY VOLTAGE
L
[Engine is running] (11 - 14V)
● Engine speed is above 3,600 rpm
M
[Engine is running]
124 B/R ECM ground Engine ground
● Idle speed
*: Any mode except OFF, ambient air temperature is above 25°C (77°F).
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

CONSULT-II Function UBS00DFA

FUNCTION
Diagnostic test mode Function
This mode enables a technician to adjust some devices faster and more accurately by following the
Work support
indications on the CONSULT-II unit.
Self-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame data
Self-diagnostic results
can be read and erased quickly.*
Data monitor Input/Output data in the ECM can be read.
Input/Output specification of the basic fuel schedule, AFM, A/F feedback control value and the other
Data monitor (SPEC)
data monitor items can be read.

EC-681
TROUBLE DIAGNOSIS
[VG33E]
Diagnostic test mode Function
Diagnostic Test Mode in which CONSULT-II drives some actuators apart from the ECMs and also
Active test
shifts some parameters in a specified range.
DTC & SRT confirmation The status of system monitoring tests and the self-diagnosis status/result can be confirmed.
Function test This mode is used to inform customers when their vehicle condition requires periodic maintenance.
ECM part number ECM part number can be read.
*: The following emission-related diagnostic information is cleared when the ECM memory is erased.
● Diagnostic trouble codes
● 1st trip diagnostic trouble codes
● Freeze frame data
● 1st trip freeze frame data
● System readiness test (SRT) codes
● Test values
● Others

ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION


DIAGNOSTIC TEST MODE
SELF-DIAGNOS- DTC & SRT CON-
TIC RESULTS DATA FIRMATION
Item WORK DATA
MONI- ACTIVE DTC
SUP- FREEZE MONI- SRT
TOR TEST WORK
PORT DTC*1 FRAME TOR STA-
(SPEC) SUP-
DATA*2 TUS
PORT
Camshaft position sensor × × × ×
Mass air flow sensor × × ×
Engine coolant temperature sensor × × × × ×
Heated oxygen sensor 1 × × × × ×
Heated oxygen sensor 2 × × × × ×
Vehicle speed sensor × × × ×
ENGINE CONTROL COMPONENT PARTS

Throttle position sensor × × × ×


Fuel tank temperature sensor × × × ×
EVAP control system pressure
× × ×
sensor
EGR temperature sensor × × ×
INPUT

Intake air temperature sensor × × × ×


Crankshaft position sensor (OBD) ×
Knock sensor ×
Ignition switch (start signal) × ×
Closed throttle position switch × × ×
Closed throttle position switch
× ×
(throttle position sensor signal)
Air conditioner switch × ×
Park/neutral position (PNP) switch × × ×
Power steering oil pressure switch × ×
Battery voltage × ×
Ambient air temperature switch × ×

EC-682
TROUBLE DIAGNOSIS
[VG33E]
DIAGNOSTIC TEST MODE
A
SELF-DIAGNOS- DTC & SRT CON-
TIC RESULTS DATA FIRMATION
Item WORK DATA
MONI- ACTIVE DTC
SUP- FREEZE MONI- SRT
TOR TEST WORK EC
PORT DTC*1 FRAME TOR STA-
(SPEC) SUP-
DATA*2 TUS
PORT
Injectors × × × C
ENGINE CONTROL COMPONENT PARTS

Power transistor (Ignition timing) × × × ×


IACV-AAC valve × × × × ×
D
EVAP canister purge volume con-
× × × × ×
trol solenoid valve
Air conditioner relay × ×
E
OUTPUT

Fuel pump relay × × × ×


EGRC-solenoid valve × × × ×
Heated oxygen sensor 1 heater × × × × F
Heated oxygen sensor 2 heater × × × ×
EVAP canister vent control valve × × × × ×
G
Vacuum cut valve bypass valve × × × × × ×
Calculated load value × × ×
X: Applicable H
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-685, "Freeze Frame Data and 1st Trip Freeze Frame Data" .
I
INSPECTION PROCEDURE
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data J
link connector which is located under LH dash panel near the
fuse box cover.
K

LEC104A

M
3. Turn ignition switch ON.
4. Touch “START (NISSAN BASED VHCL)”.

MBIB0233E

EC-683
TROUBLE DIAGNOSIS
[VG33E]
5. Touch “ENGINE”.
If “ENGINE” is not indicated, go to GI-36, "CONSULT-II Data
Link Connector (DLC) Circuit" .

SEF948Y

6. Perform each diagnostic test mode according to each service


procedure.
For further information, see the CONSULT-II Operation Manual.

SEF949Y

WORK SUPPORT MODE


Work Item
WORK ITEM CONDITION USAGE
TP SW/TP SEN IDLE POSI ADJ ● FOLLOW THE BASIC INSPECTION INSTRUCTION IN When adjusting the idle throttle
THE SERVICE MANUAL. position
IGNITION TIMING ADJ ● IGNITION TIMING FEEDBACK CONTROL WILL BE When adjusting target ignition tim-
HELD BY TOUCHING “START”. AFTER DOING SO, ing
ADJUST IGNITION TIMING WITH A TIMING LIGHT BY After adjustment, confirm target
TURNING THE CAMSHAFT POSITION SENSOR. ignition timing with a timing light
by turning the distributor.
FUEL PRESSURE RELEASE ● FUEL PUMP WILL STOP BY TOUCHING “START” DUR- When releasing fuel pressure
ING IDLING. from fuel line
CRANK A FEW TIMES AFTER ENGINE STALLS.
SELF-LEARNING CONT ● THE COEFFICIENT OF SELF-LEARNING CONTROL When clean the coefficient of self-
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF- learning control valve
FICIENT.

EC-684
TROUBLE DIAGNOSIS
[VG33E]
WORK ITEM CONDITION USAGE
A
EVAP SYSTEM CLOSE OPEN THE VACUUM CUT VALVE BYPASS VALVE AND When detecting EVAP vapor leak
CLOSE THE EVAP CANISTER VENT CONTROL VALVE IN point of EVAP system
ORDER TO MAKE EVAP SYSTEM CLOSE UNDER THE
FOLLOWING CONDITIONS. EC
● IGN SW ON
● ENGINE NOT RUNNING
● AMBIENT TEMPERATURE IS ABOVE 0°C (32°F). C
● NO VACUUM AND NO HIGH PRESSURE IN EVAP SYS-
TEM
● FUEL TANK TEMP. IS MORE THAN 0°C (32°F). D
● WITHIN 10 MINUTES AFTER STARTING “EVAP SYS-
TEM CLOSE”
● WHEN TRYING TO EXECUTE “EVAP SYSTEM CLOSE”
UNDER THE CONDITION EXCEPT ABOVE, CONSULT-
E
II WILL DISCONTINUE IT AND DISPLAY APPROPRIATE
INSTRUCTION.
NOTE: F
WHEN STARTING ENGINE, CONSULT-II MAY DISPLAY
“BATTERY VOLTAGE IS LOW. CHARGE BATTERY”,
EVEN IN USING CHARGED BATTERY.
G
TARGET IDLE RPM ADJ* ● IDLE CONDITION When adjusting idle speed
*: This function is not necessary in the usual service procedure.

SELF-DIAGNOSTIC MODE H
Self Diagnostic Item
Regarding items of DTC and 1st trip DTC, refer to EC-590, "INDEX FOR DTC" .
I
Freeze Frame Data and 1st Trip Freeze Frame Data
Freeze frame data
Description
item * J
DIAG TROUBLE
● The engine control component part/control system has a trouble code, it is displayed as “PXXXX”. (Refer
CODE
to EC-590, "INDEX FOR DTC" .)
[PXXXX]
K
FUEL SYS-B1 * ● “Fuel injection system status” at the moment a malfunction is detected is displayed.
● One mode in the following is displayed.
Mode2: Open loop due to detected system malfunction
FUEL SYS-B2 * Mode3: Open loop due to driving conditions (power enrichment, deceleration enleanment) L
Mode4: Closed loop - using oxygen sensor(s) as feedback for fuel control
Mode5: Open loop - has not yet satisfied condition to go to closed loop
CAL/LD VALUE [%] ● The calculated load value at the moment a malfunction is detected is displayed. M
COOLANT TEMP [°C]
● The engine coolant temperature at the moment a malfunction is detected is displayed.
or [°F]
S-FUEL TRM-B1 [%] ● “Short-term fuel trim” at the moment a malfunction is detected is displayed.
● The short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel
S-FUEL TRM-B2 [%]
schedule.
L-FUEL TRM-B1 [%] ● “Long-term fuel trim” at the moment a malfunction is detected is displayed.
● The long-term fuel trim indicates much more gradual feedback compensation to the base fuel schedule
L-FUEL TRM-B2 [%]
than short-term fuel trim.
ENGINE SPEED [rpm] ● The engine speed at the moment a malfunction is detected is displayed.
VHCL SPEED [km/h]
● The vehicle speed at the moment a malfunction is detected is displayed.
or [mph]
ABSOL TH·P/S [%] ● The throttle valve opening angle at the moment a malfunction is detected is displayed.

EC-685
TROUBLE DIAGNOSIS
[VG33E]
Freeze frame data
Description
item *
B/FUEL SCHDL
● The base fuel schedule at the moment a malfunction is detected is displayed.
[msec]
INT/A TEMP SE [°C]
● The intake air temperature at the moment a malfunction is detected is displayed.
or [°F]
*: The items are the same as those of 1st trip freeze frame data.

DATA MONITOR MODE


Monitored Item
×: Applicable
ECM
MAIN
INPUT
Monitored item [Unit] SIG- Description Remarks
SIG-
NALS
NALS
● Indicates the engine speed computed
ENG SPEED [rpm] × × from the REF signal (120° signal) of the
camshaft position sensor.
● The signal voltage of the mass air flow ● When the engine is stopped, a certain
MAS A/F SE-B1 [V] × ×
sensor is displayed. value is indicated.
● “Base fuel schedule” indicates the fuel
B/FUEL SCHDL injection pulse width programmed into
×
[msec] ECM, prior to any learned on board cor-
rection.
A/F ALPHA-B1 [%] × ● When the engine is stopped, a certain
● The mean value of the air-fuel ratio feed- value is indicated.
back correction factor per cycle is indi-
A/F ALPHA-B2 [%] × cated. ● This data also includes the data for the
air-fuel ratio learning control.
● When the engine coolant temperature
● The engine coolant temperature (deter-
sensor is open or short-circuited, ECM
COOLAN TEMP/S mined by the signal voltage of the engine
× × enters fail-safe mode. The engine cool-
[°C] or [°F] coolant temperature sensor) is dis-
ant temperature determined by the
played.
ECM is displayed.
HO2S1 (B1) [V] × × ● The signal voltage of the heated oxygen
HO2S1 (B2) [V] × × sensor 1 is displayed.

HO2S2 (B1) [V] × × ● The signal voltage of the heated oxygen


HO2S2 (B2) [V] × × sensor 2 is displayed.

HO2S1 MNTR (B1) ● Display of heated oxygen sensor 1 signal


× After turning ON the ignition switch,
[RICH/LEAN] during air-fuel ratio feedback control: ●

RICH: means the mixture became “rich”, “RICH” is displayed until air-fuel mixture
and control is being affected toward a ratio feedback control begins.
HO2S1 MNTR (B2) leaner mixture. ● When the air-fuel ratio feedback is
× LEAN: means the mixture became clamped, the value just before the
[RICH/LEAN]
“lean”, and control is being affected clamping is displayed continuously.
toward a rich mixture.
HO2S2 MNTR (B1) ● Display of heated oxygen sensor 2 sig-
×
[RICH/LEAN] nal:
RICH: means the amount of oxygen after ● When the engine is stopped, a certain
HO2S2 MNTR (B2) three way catalyst is relatively small. value is indicated.
× LEAN: means the amount of oxygen
[RICH/LEAN]
after three way catalyst is relatively large.
VHCL SPEED SE ● The vehicle speed computed from the
× ×
[km/h] or [mph] vehicle speed sensor signal is displayed.
● The power supply voltage of ECM is dis-
BATTERY VOLT [V] × ×
played.
● The throttle position sensor signal volt-
THRTL POS SEN [V] × ×
age is displayed.

EC-686
TROUBLE DIAGNOSIS
[VG33E]
ECM
MAIN
INPUT A
Monitored item [Unit] SIG- Description Remarks
SIG-
NALS
NALS
● The fuel temperature judged from the EC
FUEL T/TMP SE
× fuel tank temperature sensor signal volt-
[°C] or [°F]
age is displayed.
● The intake air temperature determined
INT/A TEMP SE
× × by the signal voltage of the intake air
C
[°C] or [°F]
temperature sensor is indicated.
● The signal voltage of EVAP control sys-
EVAP SYS PRES [V] D
tem pressure sensor is displayed.
● The signal voltage of the EGR tempera-
EGR TEMP SEN [V] × ×
ture sensor is displayed.
● The signal voltage of the fuel level sen- E
FUEL LEVEL SE [V] ×
sor is displayed.
START SIGNAL ● Indicates [ON/OFF] condition from the ● After starting the engine, [OFF] is dis-
× ×
[ON/OFF] starter signal. played regardless of the starter signal. F
● Indicates idle position [ON/OFF] com-
CLSD THL POS
× × puted by ECM according to the throttle
[ON/OFF]
position sensor signal. G
● Indicates mechanical contact [ON/OFF]
CLSD THL/P SW
× condition of the closed throttle position
[ON/OFF]
switch.
H
● Indicates [ON/OFF] condition of the air
AIR COND SIG
× × conditioner switch as determined by the
[ON/OFF]
air conditioner signal.
I
P/N POSI SW ● Indicates [ON/OFF] condition from the
× ×
[ON/OFF] park/neutral position (PNP) switch signal.
● [ON/OFF] condition of the power steering
PW/ST SIGNAL oil pressure switch determined by the J
× ×
[ON/OFF] power steering oil pressure signal is indi-
cated.
AMB TEMP SW
×
● Indicates [ON/OFF] condition from the K
[ON/OFF] ambient air temperature switch signal.
IGNITION SW ● Indicates [ON/OFF] condition from igni-
×
[ON/OFF] tion switch. L
INJ PULSE-B1 [msec] × ● Indicates the actual fuel injection pulse
● When the engine is stopped, a certain
width compensated by ECM according to
INJ PULSE-B2 [msec] computed value is indicated.
the input signals.
M
● Indicates the ignition timing computed by ● When the engine is stopped, a certain
IGN TIMING [BTDC] ×
ECM according to the input signals. value is indicated.
● Calculated load value indicates the value
CAL/LD VALUE [%] of the current airflow divided by peak air-
flow.
● Absolute throttle position sensor indi-
cates the throttle opening computed by
ABSOL TH·P/S [%]
ECM according to the signal voltage of
the throttle position sensor.
● Indicates the mass airflow computed by
MASS AIRFLOW
ECM according to the signal voltage of
[g·m/s]
the mass airflow sensor.
● Indicates the IACV-AAC valve control
IACV-AAC/V [%] × value computed by ECM according to
the input signals.

EC-687
TROUBLE DIAGNOSIS
[VG33E]
ECM
MAIN
INPUT
Monitored item [Unit] SIG- Description Remarks
SIG-
NALS
NALS
● Indicates the EVAP canister purge vol-
ume control solenoid valve control value
computed by the ECM according to the
PURG VOL C/V [%] input signals.
● The opening becomes larger as the
value increases.
● The air conditioner relay control condi-
AIR COND RLY
× tion (determined by ECM according to
[ON/OFF]
the input signal) is indicated.
● Indicates the control condition of the
EGRC SOL/V EGRC-solenoid valve determined by
[ON/OFF] × ECM according to the input signals.
(FLOW/CUT) ● ON: EGR valve is operational
OFF: EGR valve operation is cut-off
● Indicates the fuel pump relay control
FUEL PUMP RLY
× condition determined by ECM according
[ON/OFF]
to the input signals.
● The control condition of the EVAP canis-
ter vent control valve (determined by
VENT CONT/V [ON/ ECM according to the input signal) is
OFF] indicated.
● ON: Closed
OFF: Open
● The control condition of the vacuum cut
valve bypass valve (determined by ECM
VC/V BYPASS/V [ON/ according to the input signal) is indi-
OFF] cated.
● ON: Open
OFF: Closed
HO2S1 HTR (B1)
[ON/OFF] ● Indicates [ON/OFF] condition of heated
oxygen sensors 1 heater determined by
HO2S1 HTR (B1) ECM according to the input signals.
[ON/OFF]
HO2S2 HTR (B1)
[ON/OFF] ● Indicates [ON/OFF] condition of heated
oxygen sensor 2 heaters determined by
HO2S2 HTR (B2) ECM according to the input signals.
[ON/OFF]
Voltage [V] ● Voltage measured by the voltage probe.
● Only “#” is displayed if item is unable to
be measured.
Frequency ● Pulse width, frequency or duty cycle ● Figures with “#”s are temporary ones.
[msec] or [Hz] or [%] measured by the pulse probe. They are the same figures as an actual
piece of data which was just previously
measured.
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.

EC-688
TROUBLE DIAGNOSIS
[VG33E]
DATA MONITOR (SPEC) MODE
Monitored Items A
ECM
MAIN
INPUT
Monitored item [Unit] SIG- Description Remarks
SIG- EC
NALS
NALS
● The signal voltage of the mass air flow sensor ● When the engine is running, specifi-
MAS A/F SE-B1 [V] × ×
specification is displayed. cation range is indicated. C
● “Base fuel schedule” indicates the fuel injec-
B/FUEL SCHDL ● When the engine is running, specifi-
× tion pulse width programmed into ECM, prior
[msec] cation range is indicated.
to any learned on board correction.
D
A/F ALPHA-B1 [%] × ● When the engine is running, specifi-
● Indicates the mean value of the air-fuel ratio cation range is indicated.
A/F ALPHA-B2 [%] × feedback correction factor per cycle. ● This data also includes the data for
the air-fuel ratio learning control.
E

NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
F
ACTIVE TEST MODE
Test Item
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY) G
● Engine: Return to the original ● Harness and connector
FUEL INJEC- trouble condition If trouble symptom disappears, see
● Fuel injector
TION ● Change the amount of fuel injec- CHECK ITEM. H
tion using CONSULT-II. ● Heated oxygen sensor 1

● Engine: Return to the original


trouble condition I
IGNITION TIM- If trouble symptom disappears, see
● Timing light: Set ● Adjust initial ignition timing
ING CHECK ITEM.
● Retard the ignition timing using
CONSULT-II. J
● Engine: After warming up, idle
the engine.
IACV-AAC/V Engine speed changes according to ● Harness and connector
● Change the IACV-AAC valve
OPENING the opening percent. ● IACV-AAC valve K
opening percent using CON-
SULT-II.

● Engine: After warming up, idle ● Harness and connector


L
the engine. ● Compression
POWER BAL- ● A/C switch: OFF ● Fuel injector
Engine runs rough or dies.
ANCE ● Shift lever: N (A/T), Neutral (M/T) ● Power transistor
M
● Cut off each injector signal one at ● Spark plug
a time using CONSULT-II. ● Ignition coil

● Engine: Return to the original ● Harness and connector


ENG COOLANT trouble condition If trouble symptom disappears, see ● Engine coolant temperature sen-
TEMP ● Change the engine coolant tem- CHECK ITEM. sor
perature using CONSULT-II. ● Fuel injector
● Ignition switch: ON
(Engine stopped)
FUEL PUMP Fuel pump relay makes the operat- ● Harness and connector
RELAY ● Turn the fuel pump relay “ON” ing sound. ● Fuel pump relay
and “OFF” using CONSULT-II
and listen to operating sound.
● Ignition switch: ON
EGRC SOLE- ● Turn EGRC-solenoid valve “ON” EGRC-solenoid valve makes an ● Harness and connector
NOID VALVE and “OFF” using CONSULT-II operating sound. ● EGRC-solenoid valve
and listen to operating sound.

EC-689
TROUBLE DIAGNOSIS
[VG33E]
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
● Engine: After warming up, run
engine at 1,500 rpm.
PURG VOL ● Change the EVAP canister purge Engine speed changes according to ● Harness and connector
CONT/V volume control solenoid valve the opening percent. ● Solenoid valve
opening percent using CON-
SULT-II.
FUEL/T TEMP
● Change the fuel tank temperature using CONSULT-II.
SEN
● Ignition switch: ON
(Engine stopped)
VENT CON- Solenoid valve makes an operating ● Harness and connector
TROL/V ● Turn solenoid valve “ON” and sound. ● Solenoid valve
“OFF” with the CONSULT-II and
listen to operating sound.
● Ignition switch: ON
(Engine stopped)
Solenoid valve makes an operating ● Harness and connector
VC/V BYPASS/V ● Turn solenoid valve “ON” and sound. ● Solenoid valve
“OFF” with the CONSULT-II and
listen to operating sound.

DTC & SRT CONFIRMATION MODE


SRT STATUS Mode
For details, refer to EC-630, "SYSTEM READINESS TEST (SRT) CODE" .
SRT Work Support Mode
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
DTC Work Support Mode
Test mode Test item Condition Reference page
EVAP SML LEAK P0442/P1442 EC-916/EC-1073
EVAP V/S LEAK P0456/P1456 EC-966/EC-1098
EVAPRATIVE SYSTEM PURG VOL CN/V P1444 EC-1075
PURGE FLOW P0441 EC-908
VC CUT/V BP/V P1491 EC-1117
HO2S1 (B1) P0134 EC-799
HO2S1 (B1) P1143 EC-1014
HO2S1 (B1) P1144 EC-1020
HO2S1 (B1) P0133 EC-787
HO2S1
HO2S1 (B2) P0154 EC-799
HO2S1 (B2) P1163 Refer to corresponding EC-1014
HO2S1 (B2) P1164 trouble diagnosis for DTC. EC-1020
HO2S1 (B2) P0153 EC-787
HO2S2 (B1) P1146 EC-1027
HO2S2 (B1) P1147 EC-1038
HO2S2 (B1) P0139 EC-818
HO2S2
HO2S2 (B2) P1166 EC-1027
HO2S2 (B2) P1167 EC-1038
HO2S2 (B2) P0159 EC-818
EGR SYSTEM P0400 EC-882
EGR SYSTEM EGR-BPT/VLV P0402 EC-891
EGR SYSTEM P1402 EC-1065

EC-690
TROUBLE DIAGNOSIS
[VG33E]
REAL TIME DIAGNOSIS IN DATA MONITOR MODE (RECORDING VEHICLE DATA)
Description A
CONSULT-II has two kinds of triggers and they can be selected by
touching “SETTING” in “DATA MONITOR” mode.
1. “AUTO TRIG” (Automatic trigger): EC
● The malfunction will be identified on the CONSULT-II screen in
real time.
In other words, DTC/1st trip DTC and malfunction item will be C
displayed if the malfunction is detected by ECM.
At the moment a malfunction is detected by ECM, “MONITOR”
in “DATA MONITOR” screen is changed to “Recording Data ... D
xx%” as shown at left, and the data after the malfunction detec-
tion is recorded. Then when the percentage reached 100%, SEF705Y

“REAL-TIME DIAG” screen is displayed. If “STOP” is touched on


the screen during “ Recording Data ... xx%”, “REAL-TIME DIAG” screen is also displayed. E
The recording time after the malfunction detection and the
recording speed can be changed by “TRIGGER POINT” and
“Recording Speed”. Refer to CONSULT-II OPERATION MAN- F
UAL.
2. “MANU TRIG” (Manual trigger):
● DTC/1st trip DTC and malfunction item will not be displayed G
automatically on CONSULT-II screen even though a malfunction
is detected by ECM.
DATA MONITOR can be performed continuously even though a
malfunction is detected. H
SEF707X

Operation
I
1. “AUTO TRIG”
● While trying to detect the DTC/1st trip DTC by performing the DTC Confirmation Procedure, be sure to
select to “DATA MONITOR (AUTO TRIG)” mode. You can confirm the malfunction at the moment it is
detected. J
● While narrowing down the possible causes, CONSULT-II should be set in “DATA MONITOR (AUTO
TRIG)” mode, especially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twisting) the suspicious connectors, components K
and harness in the “DTC Confirmation Procedure”, the moment a malfunction is found the DTC/1st trip
DTC will be displayed. (Refer to GI-25, "How to Perform Efficient Diagnosis for an Electrical Incident" .)
2. “MANU TRIG” L

EC-691
TROUBLE DIAGNOSIS
[VG33E]
● If the malfunction is displayed as soon as “DATA MONITOR” is selected, reset CONSULT-II to “MANU
TRIG”. By selecting “MANU TRIG” you can monitor and store the data. The data can be utilized for further
diagnosis, such as a comparison with the value for the normal operating condition.

SEF720X

Generic Scan Tool (GST) Function UBS00DFB

DESCRIPTION
Generic Scan Tool (OBDII scan tool) complying with SAE J1978 has
8 different functions explained on the next page.
ISO9141 is used as the protocol.
The name “GST” or “Generic Scan Tool” is used in this service man-
ual.

SEF139P

FUNCTION
Diagnostic test mode Function
This mode gains access to current emission-related data values, including analog inputs
MODE 1 READINESS TESTS
and outputs, digital inputs and outputs, and system status information.
This mode gains access to emission-related data value which were stored by ECM during
MODE 2 (FREEZE DATA) the freeze frame. (For details, refer to EC-685, "Freeze Frame Data and 1st Trip Freeze
Frame Data" .)
This mode gains access to emission-related power train trouble codes which were stored
MODE 3 DTCs
by ECM.

EC-692
TROUBLE DIAGNOSIS
[VG33E]
Diagnostic test mode Function
A
This mode can clear all emission-related diagnostic information. This includes:
● Clear number of diagnostic trouble codes (MODE 1)
● Clear diagnostic trouble codes (MODE 3)
EC
MODE 4 CLEAR DIAG INFO ● Clear trouble code for freeze frame data (MODE 1)
● Clear freeze frame data (MODE 2)
● Reset status of system monitoring test (MODE 1)
C
● Clear on board monitoring test results (MODE 6 and 7)
This mode accesses the results of on board diagnostic monitoring tests of specific com-
MODE 6 (ON BOARD TESTS)
ponents/systems that are not continuously monitored.
D
This mode enables the off board test drive to obtain test results for emission-related pow-
MODE 7 (ON BOARD TESTS) ertrain components/systems that are continuously monitored during normal driving condi-
tions.
E
This mode can close EVAP system in ignition switch ON position (Engine stopped).
When this mode is performed, the following parts can be opened or closed.
● EVAP canister vent control valve: Closed
● Vacuum cut valve bypass valve: Open F
In the following conditions, this mode cannot function.
MODE 8 — ● Low ambient temperature
● Low battery voltage G
● Engine running
● Ignition switch OFF
H
● Low fuel temperature
● Too much pressure is applied to EVAP system
This mode is to enable the off-board to request vehicle specific vehicle information such
MODE 9 CALIBRATION ID
as Vehicle Identification Number (VIN) and calibration IDs.
I

INSPECTION PROCEDURE
1. Turn ignition switch OFF. J
2. Connect “GST” to data link connector which is located under LH
dash panel near the fuse box cover.
K

LEC104A M

3. Turn ignition switch ON.


4. Enter the program according to instruction on the screen or in
the operation manual.
(*: Regarding GST screens in this section, sample screens are
shown.)

AEC059B

EC-693
TROUBLE DIAGNOSIS
[VG33E]
5. Perform each diagnostic mode according to each service proce-
dure.
For further information, see the GST Operation Manual of the
tool maker.

AEC060B

CONSULT-II Reference Value in Data Monitor Mode UBS00DFC

Remarks:
● Specification data are reference values.
● Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data in
spite of the ignition timing not being adjusted to the specification data. This IGN TIMING monitors the data calculated by the ECM
according to the signals input from the camshaft position sensor and other ignition timing related sensors.
MONITOR ITEM CONDITION SPECIFICATION
Almost the same speed as the
ENG SPEED ● Run engine and CONSULT-II value with the tachometer indication.
tachometer indication.
● Engine: After warming up Idle 1.0 - 1.7V
● Air conditioner switch: OFF
MAS A/F SE-B1
● Shift lever: N (A/T), Neutral (M/T) 2,500 rpm 1.7 - 2.3V
● No load
COOLAN TEMP/S ● Engine: After warming up More than 70°C (158°F)
HO2S1 (B1) 0 - 0.3V ←→ Approx. 0.6 -
HO2S1 (B2) 1.0V
Maintaining engine speed at 2,000
● Engine: After warming up LEAN ←→ RICH
HO2S1 MNTR (B1) rpm.
Changes more than 5 times
HO2S1 MNTR (B2)
during 10 seconds.
HO2S2 (B1) ● Warm-up condition 0 - 0.3V ←→ Approx. 0.6 -
HO2S2 (B2) ● After keeping engine speed 1.0V
Revving engine from idle up to 3,000
between 3,500 and 4,000 rpm for rpm quickly
HO2S2 MNTR (B1) 1 minute and at idle for 1 minute LEAN ←→ RICH
HO2S2 MNTR (B2)
under no load.
● Turn drive wheels and compare CONSULT-II value with the speedometer Almost the same speed as the
VHCL SPEED SE
indication speed meter indication
BATTERY VOLT ● Ignition switch: ON (Engine stopped) 11 - 14V
● Engine: After warming up, idle
Throttle valve: fully closed 0.15 - 0.85V
the engine
THRTL POS SEN ● Engine: After warming up
● Ignition switch: ON Throttle valve: fully opened 3.5 - 4.7V
(Engine stopped)
EGR TEMP SEN ● Engine: After warming up Less than 4.5V
START SIGNAL ● Ignition switch: ON → START → ON OFF → ON → OFF

CLSD THL POS ● Engine: After warming up, idle Throttle valve: Idle position ON
CLSD THL/P SW the engine Throttle valve: Slightly open OFF
Air conditioner switch: OFF OFF
● Engine: After warming up, idle
AIR COND SIG Air conditioner switch: ON
the engine ON
(Compressor operates.)
Shift lever: P or N (A/T), Neutral (M/T) ON
P/N POSI SW ● Ignition switch: ON
Except above OFF

EC-694
TROUBLE DIAGNOSIS
[VG33E]
MONITOR ITEM CONDITION SPECIFICATION
A
Steering wheel in neutral position
● Engine: After warming up, idle OFF
PW/ST SIGNAL (forward direction)
the engine
The steering wheel is turned ON
EC
● Ignition switch: ON Below 19°C (66°F) OFF
AMB TEMP SW ● Compare ambient air tempera-
Above 25°C (77°F) ON
ture with the following:
C
IGNITION SW ● Ignition switch: ON → OFF → ON ON → OFF → ON
● Engine: After warming up Idle 2.4 - 3.7 msec
INJ PULSE-B1 ● Air conditioner switch: OFF D
INJ PULSE-B2 ● Shift lever: N (A/T), Neutral (M/T) 2,000 rpm 1.9 - 3.3 msec
● No load
● Engine: After warming up Idle 1.0 - 1.6 msec E
● Air conditioner switch: OFF
B/FUEL SCHDL
● Shift lever: N (A/T), Neutral (M/T) 2,000 rpm 0.7 - 1.4 msec
● No load F
● Engine: After warming up Idle 10±2° BTDC
● Air conditioner switch: OFF
IGN TIMING
● Shift lever: N (A/T), Neutral (M/T) 2,000 rpm More than 25° BTDC G
● No load
● Engine: After warming up Idle 10 - 20%
H
● Air conditioner switch: OFF
IACV-AAC/V
● Shift lever: N (A/T), Neutral (M/T) 2,000 rpm —
● No load
I
● Engine: After warming up Idle 0%
● Air conditioner switch: OFF
PURG VOL C/V
● Shift lever: N (A/T), Neutral (M/T) 2,000 rpm — J
● No load
A/F ALPHA-B1 Maintaining engine speed at 2,000
● Engine: After warming up 54 - 155%
A/F ALPHA-B2 rpm
K
EVAP SYS PRES ● Ignition switch: ON 1.8 – 4.8V
AIR COND RLY ● Air conditioner switch: OFF → ON OFF → ON
● Ignition switch is turned to ON (Operates for 5 seconds) L
ON
FUEL PUMP RLY ● Engine running or cranking
Except as shown above OFF
M
● Engine: After warming up Idle OFF
● Air conditioner switch: OFF
EGRC SOL/V Engine speed: Revving engine from
● Shift lever: N (A/T), Neutral (M/T) ON
idle to 3,000 rpm quickly.
● No load
VENT CONT/V ● Ignition switch: ON OFF
● Engine: After warming up
HO2S1 HTR (B1) ON
● Engine speed: Below 2,800 rpm
HO2S1 HTR (B2)
● Engine speed: Above 2,800 rpm OFF
● Engine speed: Below 3,600 rpm after the following conditions are met
– Engine: After warning up
HO2S2 HTR (B1) ON
– Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and
HO2S2 HTR (B2)
at idle for 1 minute under no load
● Engine speed: Above 3,600 rpm OFF
VC/V BYPASS/V Ignition switch: ON OFF

EC-695
TROUBLE DIAGNOSIS
[VG33E]
MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle 18.5 - 26.0%
● Air conditioner switch: OFF
CAL/LD VALUE
● Shift lever: N (A/T), Neutral (M/T) 2,500 rpm 18.0 - 21.0%
● No load
● Engine: After warming up
● Ignition switch: ON
● More than -40.0 kpa (-300 Throttle valve: fully closed 0.0%
mmHg, -11.81 inHg) of vacuum is
ABSOL TH·P/S applied to the throttle opener with
a hand vacuum pump.
● Engine: After warming up
● Ignition switch: ON Throttle valve: fully opened Approx. 80%
(Engine stopped)
● Engine: After warming up Idle 3.3 - 4.8 g·m/s
● Air conditioner switch: OFF
MASS AIRFLOW
● Shift lever: N (A/T), Neutral (M/T) 2,500 rpm 12.0 - 14.9 g·m/s
● No load

Major Sensor Reference Graph in Data Monitor Mode UBS00DFD

The following are the major sensor reference graphs in “DATA MONITOR” mode.
THRTL POS SEN, ABSOL TH·P/S, CLSD THL POS
Below is the data for “THRTL POS SEN”, “ABSOL TH·P/S” and “CLSD THL POS” when depressing the accel-
erator pedal with the ignition switch ON.
The signal of “THRTL POS SEN” and “ABSOL TH·P/S” should rise gradually without any intermittent drop or
rise after “CLSD THL POS” is changed from “ON” to “OFF”.

SEF306Y

ENG SPEED, MAS A/F SE-B1, THRTL POS SEN, HO2S2 (B1), HO2S1 (B1), INJ PULSE-B1
Below is the data for “ENG SPEED”, “MAS A/F SE-B1”, “THRTL POS SEN”, “HO2S2 (B1)”, “HO2S1 (B1)” and
“INJ PULSE-B1” when revving engine quickly up to 4,800 rpm under no load after warming up engine suffi-
ciently.

EC-696
TROUBLE DIAGNOSIS
[VG33E]
Each value is for reference, the exact value may vary.
A

EC

SEF241Y

EC-697
TROUBLE DIAGNOSIS
[VG33E]

SEF242YD

EC-698
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[VG33E]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE PFP:00031
A
Description UBS00DFE

The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI- EC
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the C
MIL.
The SP value will be displayed for the following three items:
● B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor- D
rection)
● A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
● MAS A/F SE-B1 (The signal voltage of the mass air flow sensor) E

Testing Condition UBS00DFF

● Vehicle driven distance: More than 5,000 km (3,107 miles) F


● Barometric pressure: 101.3 kPa (760.0 mmHg, 29.92 inHg)±3 kPa (22.5 mmHg, 0.89 inHg)
● Atmospheric temperature: 20 - 30°C (68 - 86°F)
● Engine coolant temperature: 75 - 95°C (167 - 203°F) G

● Transmission: Warmed-up*1
● Electrical load: Not applied*2 H
● Engine speed: Idle
*1: For A/T models, after the engine is warmed up to normal operating temperature, drive vehicle until “FLUID
TEMP SE” (A/T fluid temperature sensor signal) indicates less than 0.9V. For M/T models, drive vehicle for 5 I
minutes after the engine is warmed up to normal operating temperature.
*2: Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
J
Inspection Procedure UBS00DFG

NOTE:
Perform “DATA MONITOR (SPEC)” mode in maximum scale display. K
1. Perform EC-652, "Basic Inspection" .
2. Confirm that the testing conditions indicated above are met.
L
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1”, “A/F ALPHA-B2”
and “MAS A/F SE-B1” in “DATA MONITOR (SPEC)” mode with
CONSULT-II.
4. Make sure that monitor items are within the SP value. M
5. If NG, go to EC-700, "Diagnostic Procedure" .

SEF601Z

EC-699
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[VG33E]
Diagnostic Procedure UBS00DFH

LEC089A

EC-700
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[VG33E]

EC

SEF768Z

EC-701
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[VG33E]

LEC090A

EC-702
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT
[VG33E]
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT PFP:00006
A
Description UBS00DFI

Intermittent incidents (I/I) may occur. In many cases, the malfunction resolves itself (the part or circuit function
returns to normal without intervention). It is important to realize that the symptoms described in the customer's EC
complaint often do not recur on (1st trip) DTC visits. Realize also that the most frequent cause of I/I occur-
rences is poor electrical connections. Because of this, the conditions under which the incident occurred may
not be clear. Therefore, circuit checks made as part of the standard diagnostic procedure may not indicate the
specific malfunctioning area. C

Common I/I Report Situations


STEP in Work Flow Situation D
II The CONSULT-II is used. The SELF-DIAG RESULTS screen shows time data other than [0] or [1t].
III The symptom described by the customer does not recur.
E
IV (1st trip) DTC does not appear during the DTC Confirmation Procedure.
VI The Diagnostic Procedure for PXXXX does not indicate the malfunctioning area.

Diagnostic Procedure UBS00DFJ F


1. INSPECTION START
Erase (1st trip) DTCs. Refer to EC-638, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMA- G
TION" .

>> GO TO 2. H

2. CHECK GROUND TERMINALS


I
Check ground terminals for corroding or loose connection.
Refer to GI-25, "How to Perform Efficient Diagnosis for an Electrical Incident" , “CIRCUIT INSPECTION”,
“Ground Inspection”.
OK or NG J
OK >> GO TO 3.
NG >> Repair or replace.
K
3. SEARCH FOR ELECTRICAL INCIDENT
Perform GI-25, "How to Perform Efficient Diagnosis for an Electrical Incident" , “INCIDENT SIMULATION L
TESTS”.
OK or NG
OK >> GO TO 4. M
NG >> Repair or replace.

4. CHECK CONNECTOR TERMINALS


Refer to GI-22, "How to Check Terminal" , “HOW TO PROBE CONNECTORS”, “How to Check Enlarged Con-
tact Spring of Terminal”.
OK or NG
OK >> INSPECTION END.
NG >> Repair or replace connector.

EC-703
POWER SUPPLY AND GROUND CIRCUIT
[VG33E]
POWER SUPPLY AND GROUND CIRCUIT PFP:24110

Wiring Diagram UBS00DFK

BBWA0465E

EC-704
POWER SUPPLY AND GROUND CIRCUIT
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
[Ignition switch: OFF] 0 - 1.5V
ECM relay ● For a few seconds after turning ignition switch OFF
4 OR/B
(Self shut-off) [Ignition switch: OFF]
BATTERY VOLTAGE
D
● More than a few seconds after turning ignition switch (11 - 14V)
OFF
[Engine is running] E
10 B/R ECM ground Engine ground
● Idle speed
[Engine is running]
19 B/R ECM ground Engine ground
● Idle speed F
[Ignition switch: OFF] 0V
24 W/L Ignition switch BATTERY VOLTAGE
[Ignition switch: ON] G
(11 - 14V)
[Engine is running]
25 B/Y ECM ground Engine ground
● Idle speed
H
[Engine is running]
32 B/Y ECM ground Engine ground
● Idle speed
67 B/P BATTERY VOLTAGE I
Power supply for ECM [Ignition switch: ON]
72 B/P (11 - 14V)

Power supply BATTERY VOLTAGE


80 SB [Ignition switch: OFF]
(Back-up) (11 - 14V) J
[Engine is running]
116 B/R ECM ground Engine ground
● Idle speed
[Engine is running] BATTERY VOLTAGE K
117 B/P Current return
● Idle speed (11 - 14V)

[Engine is running]
124 B/R ECM ground Engine ground L
● Idle speed

Diagnostic Procedure UBS00DFL

1. INSPECTION START M

Start engine.
Is engine running?
Yes or No
Yes >> GO TO 6.
No >> GO TO 2.

EC-705
POWER SUPPLY AND GROUND CIRCUIT
[VG33E]
2. CHECK ECM POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF and then ON.
2. Check voltage between ECM terminal 24 and ground with CON-
SULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

SEF674U

3. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E43, M65
● Harness connectors M59, F27
● Fuse block (J/B) connector E49
● 10A fuse
● Harness for open or short between ECM and fuse

>> Repair harness or connectors.

4. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-709, "Ground Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Repair or replace ground connections.

BBIA0418E

5. CHECK ECM GROUND CIRCUIT-I FOR OPEN AND SHORT


1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 10, 19, 25, 32, 116, 124 and ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 16.
NG >> Repair open circuit or short to power in harness or connectors.

EC-706
POWER SUPPLY AND GROUND CIRCUIT
[VG33E]
6. CHECK ECM POWER SUPPLY CIRCUIT-II A
1. Stop engine.
2. Check voltage between ECM terminal 80 and ground with CON-
SULT-II or tester. EC

Voltage: Battery voltage


OK or NG C
OK >> GO TO 8.
NG >> GO TO 7.
D

SEF678U
E
7. DETECT MALFUNCTIONING PART
Check the following.
F
● Harness connectors M59, F27
● Fuse block (J/B) connector M27
● 10A fuse G
● Harness for open or short between ECM and battery

>> Repair harness or connectors. H

8. CHECK ECM POWER SUPPLY CIRCUIT-III


I
1. Turn ignition switch ON and then OFF.
2. Check voltage between ECM terminals 67, 72, 117 and ground
with CONSULT-II or tester.
J
Voltage : After turning ignition switch OFF, battery
voltage will exist for a few seconds, then
drop to approximately 0V. K
OK or NG
OK >> GO TO 14.
NG (Battery voltage does not exist.)>>GO TO 9. L
NG (Battery voltage exists for more than a few seconds.)>>GO TO
12. PBIB2168E

EC-707
POWER SUPPLY AND GROUND CIRCUIT
[VG33E]
9. CHECK ECM POWER SUPPLY CIRCUIT-IV
1. Disconnect ECM relay.

LEC106A

2. Check voltage between terminals 2, 5 and ground with CON-


SULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 11.
NG >> GO TO 10.

SEF625W

10. DETECT MALFUNCTIONING PART


Check the following.
● Harness for open or short between ECM relay and harness connector F27

>> Repair open circuit or short to ground or short to power in harness or connectors.

11. CHECK HARNESS CONTINUITY BETWEEN ECM RELAY AND ECM FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 67, 72, 117 and ECM relay terminal 3.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 12.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

12. CHECK ECM OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 4 and ECM relay terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 13.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-708
POWER SUPPLY AND GROUND CIRCUIT
[VG33E]
13. CHECK ECM RELAY A
1. Apply 12V direct current between relay terminals 1 and 2.
2. Check continuity between relay terminals 3 and 5.
EC
12V (1 - 2) applied : Continuity exists.
No voltage applied : No continuity
OK or NG C
OK >> GO TO 14.
NG >> Replace ECM relay.
D

SEF090M
E
14. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
F
2. Loosen and retighten ground screw.
Refer to EC-709, "Ground Inspection" .
OK or NG G
OK >> GO TO 15.
NG >> Repair or replace ground connections.
H

I
BBIA0418E

15. CHECK ECM GROUND CIRCUIT-II FOR OPEN AND SHORT J


1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 10, 19, 25, 32, 116, 124 and ground.
Refer to Wiring Diagram. K

Continuity should exist.


3. Also check harness for short to power. L
OK or NG
OK >> GO TO 16.
NG >> Repair open circuit or short to power in harness or connectors. M

16. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Ground Inspection UBS00GZ0

Ground connections are very important to the proper operation of electrical and electronic circuits. Ground
connections are often exposed to moisture, dirt and other corrosive elements. The corrosion (rust) can
become an unwanted resistance. This unwanted resistance can change the way a circuit works.
Electronically controlled circuits are very sensitive to proper grounding. A loose or corroded ground can drasti-
cally affect an electronically controlled circuit. A poor or corroded ground can easily affect the circuit. Even
when the ground connection looks clean, there can be a thin film of rust on the surface.
When inspecting a ground connection follow these rules:
● Remove the ground bolt or screw.
● Inspect all mating surfaces for tarnish, dirt, rust, etc.
EC-709
POWER SUPPLY AND GROUND CIRCUIT
[VG33E]
● Clean as required to assure good contact.
● Reinstall bolt or screw securely.
● Inspect for “add-on” accessories which may be interfering with the ground circuit.
● If several wires are crimped into one ground eyelet terminal, check for proper crimps. Make sure all of the
wires are clean, securely fastened and providing a good ground path. If multiple wires are cased in one
eyelet make sure no ground wires have excess wire insulation.
For detailed ground distribution information, refer to PG-17, "Ground Distribution" .

PBIB1870E

EC-710
DTC P0031, P0032, P0051, P0052 HO2S1 HEATER
[VG33E]
DTC P0031, P0032, P0051, P0052 HO2S1 HEATER PFP:22690
A
Description UBS00DFM

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator EC
Camshaft position sensor Engine speed Heated oxygen sensor 1 Heated oxygen sensor 1
Engine coolant temperature sensor Engine coolant temperature heater control heater
C
The ECM performs ON/OFF control of the heated oxygen sensor 1 heaters corresponding to the engine
speed.
OPERATION D
Engine speed rpm Heated oxygen sensor 1 heaters
Above 2,800 OFF
E
Below 2,800 after warming up ON

CONSULT-II Reference Value in Data Monitor Mode UBS00DFN

Specification data are reference values. F

MONITOR ITEM CONDITION SPECIFICATION


● Engine: After warming up G
HO2S1 HTR (B1) ON
● Engine speed: Below 2,800 rpm
HO2S1 HTR (B2)
● Engine speed: Above 2,800 rpm OFF
H
On Board Diagnosis Logic UBS00DFO

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name I
P0031 The current amperage in the heated oxygen
(Bank 1) sensor 1 heater circuit is out of the normal ● Harness or connectors
Heated oxygen (The heated oxygen sensor 1 heater circuit is
range.
sensor 1 heater
(An excessively low voltage signal is sent to open or shorted.) J
P0051 control circuit low
(Bank 2) ECM through the heated oxygen sensor 1 ● Heater oxygen sensor 1 heater
heater.)
P0032 The current amperage in the heated oxygen K
(Bank 1) sensor 1 heater circuit is out of the normal ● Harness or connectors
Heated oxygen (The heated oxygen sensor 1 heater circuit is
range.
sensor 1 heater shorted.)
P0052 (An excessively high voltage signal is sent to
control circuit high
ECM through the heated oxygen sensor 1
L
(Bank 2) ● Heater oxygen sensor 1 heater
heater.)

DTC Confirmation Procedure UBS00DFP


M
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10.5V and 16V at
idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.

EC-711
DTC P0031, P0032, P0051, P0052 HO2S1 HEATER
[VG33E]
3. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
4. Start engine and run it for at least 6 seconds at idle speed.
5. If 1st trip DTC is detected, go to EC-716, "Diagnostic Procedure"
.

SEF058Y

WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and run it for at least 6 seconds at idle speed.
4. Turn ignition switch OFF, wait at least 5 seconds and then turn ON.
5. Start engine and run it for at 6 seconds at idle speed.
6. Turn ignition switch OFF, wait at least 5 seconds and then turn ON.
7. Start engine and run it for at 6 seconds at idle speed.
8. Select MODE 3 with GST.
9. If DTC is detected, go to EC-716, "Diagnostic Procedure" .
● When using GST, DTC Confirmation Procedure should be performed twice as much as when using
CONSULT-II because GST cannot display MODE 7 (1st trip DTC) concerning this diagnosis. There-
fore, using CONSULT-II is recommended.

EC-712
DTC P0031, P0032, P0051, P0052 HO2S1 HEATER
[VG33E]
Wiring Diagram UBS00DFQ

BANK 1 A

EC

BBWA1077E

EC-713
DTC P0031, P0032, P0051, P0052 HO2S1 HEATER
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Warm-up condition Approximately 0.4V
Heated oxygen sensor 1 Engine speed is below 2,800 rpm
119 BR/Y ●
heater (bank 1)
[Engine is running] BATTERY VOLTAGE
● Engine speed is above 2,800 rpm (11 - 14V)

EC-714
DTC P0031, P0032, P0051, P0052 HO2S1 HEATER
[VG33E]
BANK 2
A

EC

BBWA1078E

EC-715
DTC P0031, P0032, P0051, P0052 HO2S1 HEATER
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Warm-up condition Approximately 0.4V
Heated oxygen sensor 1 Engine speed is below 2,800 rpm
121 BR ●
heater (bank 2)
[Engine is running] BATTERY VOLTAGE
● Engine speed is above 2,800 rpm (11 - 14V)

Diagnostic Procedure UBS00DFR

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-709, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0418E

2. CHECK HO2S1 POWER SUPPLY CIRCUIT


1. Disconnect heated oxygen sensor 1 harness connector.
2. Turn ignition switch ON.

BBIA0188E

3. Check voltage between HO2S1 terminal 1 and ground with


CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0783E

EC-716
DTC P0031, P0032, P0051, P0052 HO2S1 HEATER
[VG33E]
3. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connectors M59, F27
● Fuse block (J/B) connector M26 EC
● 15A fuse
● Harness for open or short between heated oxygen sensor 1 and fuse
C

>> Repair harness or connectors.

4. CHECK HO2S1 HEATER OUTPUT CIRCUIT FOR OPEN AND SHORT D

1. Turn ignition switch OFF.


2. Disconnect ECM harness connector. E
3. Check harness continuity between ECM terminal and HO2S1 terminal as follows.
Refer to Wiring Diagram.
F
Terminals
DTC Bank
ECM Sensor
P0031 119 3 Bank 1 G
P0051 121 3 Bank 2

Continuity should exist. H


4. Also check harness for short to ground and short to power.
OK or NG
I
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK HEATED OXYGEN SENSOR 1 HEATER J

Refer to EC-717, "Component Inspection" .


OK or NG K
OK >> GO TO 6.
NG >> Replace malfunctioning heated oxygen sensor 1.
L
6. CHECK INTERMITTENT INCIDENT
Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
M
>> INSPECTION END
Component Inspection UBS00DFS

HEATED OXYGEN SENSOR 1 HEATER


1. Check resistance between HO2S1 terminals 3 and 1.
Resistance: 3.3 - 4.0Ω [at 25°C (77°F)]
2. Check continuity between HO2S1 terminals 2 and 1, 3 and 2.
Continuity should not exist.
3. If NG, replace heated oxygen sensor 1.
CAUTION:
● Discard any heated oxygen sensor which has been dropped
from a height of more than 0.5 m (19.7 in) onto a hard sur-
face such as a concrete floor; use a new one. SEF935X

EC-717
DTC P0031, P0032, P0051, P0052 HO2S1 HEATER
[VG33E]
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and Installation UBS00DFT

HEATED OXYGEN SENSOR 1


Refer to EM-80, "OUTER COMPONENT PARTS" .

EC-718
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
[VG33E]
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER PFP:226A0
A
Description UBS00DFU

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator EC
Camshaft position sensor Engine speed
Heated oxygen sensor 2
Engine coolant temperature sensor Engine coolant temperature Heated oxygen sensor 2 heater
heater control
Mass air flow sensor Amount of intake air C

The ECM performs ON/OFF control of the heated oxygen sensor 2 heaters corresponding to the engine
speed. D
OPERATION
Engine speed rpm Heated oxygen sensor 2 heater
E
Above 3,600 OFF
Below 3,600 rpm after the following conditions are met.
● Engine: After warning up F
ON
● Keeping the engine speed between 3,500 and 4,000 rpm for 1
minute and at idle for 1 minute under no load.

CONSULT-II Reference Value in Data Monitor Mode UBS00DFV G


Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
H
● Engine speed: Below 3,600 rpm after the following conditions are met.
– Engine: After warning up
HO2S2 HTR (B1) ON
– Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and I
HO2S2 HTR (B2)
at idle for 1 minute under no load.
● Engine speed: Above 3,600 rpm OFF
J
On Board Diagnosis Logic UBS00DFW

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
K
P0037 The current amperage in the heated oxygen sen- ● Harness or connectors
(Bank 1) Heated oxygen (The heated oxygen sensor 2 heater circuit is
sor 2 heater circuit is out of the normal range.
sensor 2 heater open or shorted.)
P0057 (An excessively low voltage signal is sent to ECM
control circuit low L
(Bank 2) through the heated oxygen sensor 2 heater.) ● Heater oxygen sensor 2 heater
P0038 The current amperage in the heated oxygen sen- ● Harness or connectors
(Bank 1) Heated oxygen sor 2 heater circuit is out of the normal range. (The heated oxygen sensor 2 heater circuit is
sensor 2 heater (An excessively high voltage signal is sent to M
P0058 shorted.)
control circuit high ECM through the heated oxygen sensor 2
(Bank 2) heater.) ● Heater oxygen sensor 2 heater

DTC Confirmation Procedure UBS00DFX

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10.5V and 16V at
idle.

EC-719
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
[VG33E]
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine and warm it up to the normal operating tempera-
ture.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed at between 3,500 and
4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. If 1st trip DTC is detected, go to EC-724, "Diagnostic Procedure"
. SEF174Y

WITH GST
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
3. Let engine idle for 1 minute.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
6. Let engine idle for 1 minute.
7. Select MODE 3 with GST.
8. If DTC is detected, go to EC-724, "Diagnostic Procedure" .
● When using GST, DTC Confirmation Procedure should be performed twice as much as when using
CONSULT-II because GST cannot display MODE 7 (1st trip DTC) concerning this diagnosis. There-
fore, using CONSULT-II is recommended.

EC-720
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
[VG33E]
Wiring Diagram UBS00DFY

BANK 1 A

EC

BBWA1116E

EC-721
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Engine speed is below 3,600 rpm after the following
conditions are met
– Warm-up condition 0 - 1.0V
– Keeping the engine speed between 3,500 and 4,000
Heated oxygen sensor 2 rpm for 1 minute and at idle for 1 minute under no
122 R/B
heater (bank 1) load
[Ignition switch: ON]
● Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
● Engine speed is above 3,600 rpm

EC-722
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
[VG33E]
BANK 2
A

EC

BBWA1081E

EC-723
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Engine speed is below 3,600 rpm after the following
conditions are met
– Warm-up condition 0 - 1.0V
– Keeping the engine speed between 3,500 and 4,000
Heated oxygen sensor 2 rpm for 1 minute and at idle for 1 minute under no
123 R/Y
heater (bank 2) load
[Ignition switch: ON]
● Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
● Engine speed is above 3,600 rpm

Diagnostic Procedure UBS00DFZ

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-709, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0418E

EC-724
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
[VG33E]
2. CHECK HO2S2 POWER SUPPLY CIRCUIT A
1. Disconnect heated oxygen sensor 2 harness connector.
2. Turn ignition switch ON.
EC

D
BBIA0181E

3. Check voltage between HO2S2 terminal 3 and ground. E

Voltage: Battery voltage


OK or NG F
OK >> GO TO 4.
NG >> GO TO 3.
G

PBIB0112E
H

3. DETECT MALFUNCTIONING PART


I
Check the following.
● Harness connectors M59, F27
● Fuse block (J/B) connector M26 J
● 15A fuse
● Harness for open or short between heated oxygen sensor 2 and fuse
K
>> Repair harness or connectors.

4. CHECK HO2S2 HEATER OUTPUT CIRCUIT FOR OPEN AND SHORT L

1. Turn ignition switch OFF.


2. Disconnect ECM harness connector. M
3. Check harness continuity between ECM terminal and HO2S2 terminal as follows.
Refer to Wiring Diagram.
Terminals
DTC Bank
ECM Sensor
P0037,
122 2 Bank 1
P0038
P0057,
123 2 Bank 2
P0058

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-725
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
[VG33E]
5. CHECK HEATED OXYGEN SENSOR 2 HEATER
Refer to EC-726, "Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace malfunctioning heated oxygen sensor 2.

6. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection UBS00DG0

HEATED OXYGEN SENSOR 2 HEATER


Check the following.
1. Check resistance between HO2S2 terminals 2 and 3.
Resistance: 3.3 - 4.0Ω [at 25°C (77°F)]
2. Check continuity.
Terminal No. Continuity
1 and 2, 3, 4
No
4 and 1, 2, 3

3. If NG, replace heated oxygen sensor 2.


CAUTION:
● Discard any heated oxygen sensor which has been dropped
from a height of more than 0.5 m (19.7 in) onto a hard sur-
face such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system
threads using Oxygen Sensor Thread Cleaner tool J-43897-
18 or J-43897-12 and approved anti-seize lubricant.

PBIB1596E

Removal and Installation UBS00DG1

HEATED OXYGEN SENSOR 2


Refer to EX-3, "EXHAUST SYSTEM" .

EC-726
DTC P0101 MAF SENSOR
[VG33E]
DTC P0101 MAF SENSOR PFP:22680
A
Component Description UBS00DG2

The mass air flow sensor is placed in the stream of intake air. It mea-
sures the intake flow rate by measuring a part of the entire intake EC
flow. The mass air flow sensor controls the temperature of the hot
wire to a certain amount. The heat generated by the hot wire is
reduced as the intake air flows around it. The more air, the greater
the heat loss. C
Therefore, the electric current supplied to hot wire is changed to
maintain the temperature of the hot wire as air flow increases. The
ECM detects the air flow by means of this current change. D

SEF030T

E
CONSULT-II Reference Value in Data Monitor Mode UBS00DG3

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
● Engine: After warming up Idle 1.0 - 1.7V
● Air conditioner switch: OFF
MAS A/F SE-B1 G
● Shift lever: N (A/T), Neutral (M/T) 2,500 rpm 1.7 - 2.3V
● No load
● Engine: After warming up Idle 18.5 - 26.0%
H
● Air conditioner switch: OFF
CAL/LD VALUE
● Shift lever: N (A/T), Neutral (M/T) 2,500 rpm 18.0 - 21.0%
● No load
I
● Engine: After warming up Idle 3.3 - 4.8 g·m/s
● Air conditioner switch: OFF
MASS AIRFLOW
● Shift lever: N (A/T), Neutral (M/T) 2,500 rpm 12.0 - 14.9 g·m/s J
● No load

On Board Diagnosis Logic UBS00DG4


K
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
A high voltage from the sensor is sent to ECM (The sensor circuit is open or L
A) shorted.)
under light load driving condition.
Mass air flow sensor cir- ● Mass air flow sensor
P0101 cuit range/performance ● Harness or connectors M
problem (The sensor circuit is open or
A low voltage from the sensor is sent to ECM shorted.)
B)
under heavy load driving condition.
● Intake air leaks
● Mass air flow sensor

DTC Confirmation Procedure UBS00DG5

Perform PROCEDURE FOR MALFUNCTION A first.


If the 1st trip DTC cannot be confirmed, perform PROCEDURE FOR MALFUNCTION B.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A
NOTE:
If engine will not start or stops soon, wait at least 10 seconds with engine stopped (Ignition switch ON) instead
of running engine at idle speed.

EC-727
DTC P0101 MAF SENSOR
[VG33E]
With CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and warm it up to normal operating temperature.
4. Run engine for at least 10 seconds at idle speed.
5. If 1st trip DTC is detected, go to EC-731, "Diagnostic Procedure"
.

SEF174Y

With GST
Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR MALFUNCTION B
CAUTION:
Always drive vehicle at a safe speed.
With CONSULT-II
1. Turn ignition switch ON.
2. Start engine and warm it up to normal operating temperature.
If engine cannot be started, go to EC-731, "Diagnostic Procedure" .
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Check the voltage of MAS AIR/FL SE with “DATA MONITOR”.
5. Increases engine speed to about 4,000 rpm.
6. Monitor the linear voltage rise in response to engine speed
increases.
If NG, go to EC-731, "Diagnostic Procedure" .
If OK, go to following step.

SEF998NA

EC-728
DTC P0101 MAF SENSOR
[VG33E]
7. Maintain the following conditions for at least 10 consecutive sec-
onds. A
ENG SPEED More than 2,000 rpm
THRTL POS SEN More than 3V
EC
Selector lever Suitable position
Driving location Driving vehicle uphill (Increased engine load) will
help maintain the driving conditions required for C
this test.
8. If 1st trip DTC is detected, go to EC-731, "Diagnostic Procedure" SEF175Y
. D
Overall Function Check UBS00DG6

PROCEDURE FOR MALFUNCTION B


Use this procedure to check the overall function of the mass air flow sensor circuit. During this check, a 1st trip E
DTC might not be confirmed.
With GST
1. Start engine and warm it up to normal operating temperature. F
2. Select MODE 1 with GST.
3. Check the mass air flow sensor signal with MODE 1.
G
4. Check for linear mass air flow sensor signal value rise in
response to increases to about 4,000 rpm in engine speed.
5. If NG, go to EC-731, "Diagnostic Procedure" . H

SEF534P

EC-729
DTC P0101 MAF SENSOR
[VG33E]
Wiring Diagram UBS00DG7

BBWA0470E

EC-730
DTC P0101 MAF SENSOR
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
[Ignition switch: OFF] 0 - 1.5V
ECM relay ● For a few seconds after turning ignition switch OFF
4 OR/B
(Self shut-off) [Ignition switch: OFF]
BATTERY VOLTAGE
D
● More than a few seconds after turning ignition switch (11 - 14V)
OFF
[Engine is running] E
● Warm-up condition 1.0 - 1.7V
● Idle speed
54 R Mass air flow sensor
[Engine is running] F
● Warm-up condition 1.7 - 2.3V
● Engine speed is 2,500 rpm
[Engine is running] G
Mass air flow sensor
55 G ● Warm-up condition Approximately 0V
ground
● Idle speed
H
BATTERY VOLTAGE
67 B/P Power supply for ECM [Ignition: switch: ON]
(11 - 14V)
BATTERY VOLTAGE
72 B/P Power supply for ECM [Ignition: switch: ON] I
(11 - 14V)
[Engine is running] BATTERY VOLTAGE
117 B/P Current return
● Idle speed (11 - 14V)
J
Diagnostic Procedure UBS00DG8

1. INSPECTION START
K
Which malfunction (A or B) is duplicated?
A or B
A >> GO TO 3. L
B >> GO TO 2.

2. CHECK INTAKE SYSTEM M


Check the following for connection.
● Air duct
● Vacuum hoses
● Intake air passage between air duct to intake manifold collector
OK or NG
OK >> GO TO 3.
NG >> Reconnect the parts.

EC-731
DTC P0101 MAF SENSOR
[VG33E]
3. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-709, "Ground Inspection" .
OK or NG
OK >> GO TO 4.
NG >> Repair or replace ground connections.

BBIA0418E

4. CHECK MAF SENSOR POWER SUPPLY CIRCUIT


1. Disconnect mass air flow (MAF) sensor harness connector.
2. Turn ignition switch ON.

AEC641A

3. Check voltage between MAF sensor terminal 2 and ground with


CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

SEF627W

5. DETECT MALFUNCTIONING PART


Check the following.
● Harness for open or short between ECM relay and mass air flow sensor
● Harness for open or short between mass air flow sensor and ECM

>> Repair harness or connectors.

EC-732
DTC P0101 MAF SENSOR
[VG33E]
6. CHECK MAF SENSOR GROUND CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between MAF sensor terminal 3 and ECM terminal 55. EC
Refer to Wiring Diagram.
Continuity should exist.
C
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7. D
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK MAF SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT E
1. Check harness continuity between MAF sensor terminal 4 and ECM terminal 54.
Refer to Wiring Diagram.
F
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG G
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
H
8. CHECK MASS AIR FLOW SENSOR
Refer to EC-733, "Component Inspection" .
I
OK or NG
OK >> GO TO 9.
NG >> Replace mass air flow sensor.
J
9. CHECK INTERMITTENT INCIDENT
Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . K

>> INSPECTION END


L
Component Inspection UBS00DG9

MASS AIR FLOW SENSOR


1. Reconnect harness connectors disconnected.
M
2. Start engine and warm it up to normal operating temperature.
3. Check voltage between ECM terminal 54 (Mass air flow sensor
signal) and ground.
Condition Voltage V
Ignition switch ON (Engine stopped.) Less than 1.0
Idle (Engine is warmed-up to normal operating
1.0 - 1.7
temperature.)
2,500 rpm (Engine is warmed-up to normal oper-
1.7 - 2.3
ating temperature.)
Idle to about 4,000 rpm* 1.0 - 1.7 to Approx. 4.0
SEF747U
*: Check for linear voltage rise in response to increases to about 4,000 rpm in
engine speed.
4. If the voltage is out of specification, proceed the following.
● Turn ignition switch OFF.

● Disconnect mass air flow sensor harness connector and reconnect it again.

EC-733
DTC P0101 MAF SENSOR
[VG33E]
● Perform step 2 and 3 again.
5. If NG, remove mass air flow sensor from air duct. Check hot wire for damage or dust.
6. If NG, clean or replace mass air flow sensor.

EC-734
DTC P0102, P0103 MAF SENSOR
[VG33E]
DTC P0102, P0103 MAF SENSOR PFP:22680
A
Component Description UBS00DGA

The mass air flow sensor is placed in the stream of intake air. It mea-
sures the intake flow rate by measuring a part of the entire intake EC
flow. The mass air flow sensor control the temperature of the hot
wire to a certain amount. The heat generated by the hot wire is
reduced as the intake air flows around it. The more air, the greater
the heat loss. C
Therefore, the electric current supplied to hot wire is changed to
maintain the temperature of the hot wire as air flow increases. The
ECM detects the air flow by means of this current change. D

SEF030T

E
CONSULT-II Reference Value in Data Monitor Mode UBS00DGB

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
● Engine: After warming up Idle 1.0 - 1.7V
● Air conditioner switch: OFF
MAS A/F SE-B1 G
● Shift lever: N (A/T), Neutral (M/T) 2,500 rpm 1.7 - 2.3V
● No load
● Engine: After warming up Idle 18.5 - 26.0%
H
● Air conditioner switch: OFF
CAL/LD VALUE
● Shift lever: N (A/T), Neutral (M/T) 2,500 rpm 18.0 - 21.0%
● No load
I
● Engine: After warming up Idle 3.3 - 4.8 g·m/s
● Air conditioner switch: OFF
MASS AIRFLOW
● Shift lever: N (A/T), Neutral (M/T) 2,500 rpm 12.0 - 14.9 g·m/s J
● No load

On Board Diagnosis Logic UBS00DGC


K
Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name

An excessively low voltage from the sensor is ● Harness or connectors L


Mass air flow sensor sent to ECM. (The sensor circuit is open or shorted.)
P0102
circuit low input This self-diagnosis has the one trip detection ● Intake air leaks
logic. ● Mass air flow sensor
M
● Harness or connectors
Mass air flow sensor An excessively high voltage from the sensor is (The sensor circuit is open or shorted.)
P0103
circuit high input sent to ECM.
● Mass air flow sensor

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
Detected items Engine operating condition in fail-safe mode
Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.

DTC Confirmation Procedure UBS00DGD

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.

EC-735
DTC P0102, P0103 MAF SENSOR
[VG33E]
PROCEDURE FOR DTC P0102
With CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait at least 5 seconds at most.
4. If DTC is detected, go to EC-738, "Diagnostic Procedure" .
If DTC is not detected, go to next step.
5. Start engine and let it idle for at least 6 seconds.
6. If DTC is detected, go to EC-738, "Diagnostic Procedure" .

SEF058Y

With GST
Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR DTC P0103
With CONSULT-II
1. Turn ignition switch ON.
2. If 1st trip DTC is detected,
Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 6 seconds.
4. If 1st trip DTC is detected, go to EC-738, "Diagnostic Procedure"
.
If 1st trip DTC is not detected, go to next step.
5. Start engine and let it idle for at least 6 seconds.
6. If 1st trip DTC is detected, go to EC-738, "Diagnostic Procedure"
.
SEF058Y

With GST
Follow the procedure “With CONSULT-II” above.

EC-736
DTC P0102, P0103 MAF SENSOR
[VG33E]
Wiring Diagram UBS00DGE

EC

BBWA0470E

EC-737
DTC P0102, P0103 MAF SENSOR
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
[Ignition switch: OFF] 0 - 1.5V
ECM relay ● For a few seconds after turning ignition switch OFF
4 OR/B
(Self shut-off) [Ignition switch: OFF]
BATTERY VOLTAGE
● More than a few seconds after turning ignition switch (11 - 14V)
OFF
[Engine is running]
● Warm-up condition 1.0 - 1.7V
● Idle speed
54 R Mass air flow sensor
[Engine is running]
● Warm-up condition 1.7 - 2.3V
● Engine speed is 2,500 rpm
[Engine is running]
Mass air flow sensor
55 G ● Warm-up condition Approximately 0V
ground
● Idle speed
BATTERY VOLTAGE
67 B/P Power supply for ECM [Ignition switch: ON]
(11 - 14V)
BATTERY VOLTAGE
72 B/P Power supply for ECM [Ignition switch: ON]
(11 - 14V)
[Engine is running] BATTERY VOLTAGE
117 B/P Current return
● Idle speed (11 - 14V)

Diagnostic Procedure UBS00DGF

1. INSPECTION START
Which malfunction (P0102 or P0103) is duplicated?
P0102 or P0103
P0102 >> GO TO 2.
P0103 >> GO TO 3.

2. CHECK INTAKE SYSTEM


Check the following for connection.
● Air duct
● Vacuum hoses
● Intake air passage between air duct to intake manifold collector
OK or NG
OK >> GO TO 3.
NG >> Reconnect the parts.

EC-738
DTC P0102, P0103 MAF SENSOR
[VG33E]
3. CHECK GROUND CONNECTIONS A
1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-709, "Ground Inspection" . EC
OK or NG
OK >> GO TO 4.
NG >> Repair or replace ground connections. C

BBIA0418E
E
4. CHECK MAF SENSOR POWER SUPPLY CIRCUIT
1. Disconnect mass air flow (MAF) sensor harness connector.
F
2. Turn ignition switch ON.

AEC641A
I

3. Check voltage between MAF sensor terminal 2 and ground with


CONSULT-II or tester. J
Voltage: Battery voltage
OK or NG
K
OK >> GO TO 6.
NG >> GO TO 5.

SEF627W

M
5. DETECT MALFUNCTIONING PART
Check the following.
● Harness for open or short between ECM relay and mass air flow sensor
● Harness for open or short between mass air flow sensor and ECM

>> Repair harness or connectors.

EC-739
DTC P0102, P0103 MAF SENSOR
[VG33E]
6. CHECK MAF SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between MAF sensor terminal 3 and ECM terminal 55.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK MAF SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between MAF sensor terminal 4 and ECM terminal 54.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK MASS AIR FLOW SENSOR


Refer to EC-740, "Component Inspection" .
OK or NG
OK >> GO TO 9.
NG >> Replace mass air flow sensor.

9. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Component Inspection UBS00DGG

MASS AIR FLOW SENSOR


1. Reconnect harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Check voltage between ECM terminal 54 (Mass air flow sensor
signal) and ground.
Condition Voltage V
Ignition switch ON (Engine stopped.) Less than 1.0
Idle (Engine is warmed-up to normal operating
1.0 - 1.7
temperature.)
2,500 rpm (Engine is warmed-up to normal oper-
1.7 - 2.3
ating temperature.)
Idle to about 4,000 rpm* 1.0 - 1.7 to Approx. 4.0
SEF747U
*: Check for linear voltage rise in response to increases to about 4,000 rpm in
engine speed.
4. If the voltage is out of specification, proceed the following.
● Turn ignition switch OFF.

● Disconnect mass air flow sensor harness connector and reconnect it again.

EC-740
DTC P0102, P0103 MAF SENSOR
[VG33E]
● Perform step 2 and 3 again.
5. If NG, remove mass air flow sensor from air duct. Check hot wire for damage or dust. A
6. If NG, clean or replace mass air flow sensor.

EC

EC-741
DTC P0112, P0113 IAT SENSOR
[VG33E]
DTC P0112, P0113 IAT SENSOR PFP:22630

Component Description UBS00DGH

The intake air temperature sensor is mounted to the air duct hous-
ing. The sensor detects intake air temperature and transmits a signal
to the ECM.
The temperature sensing unit uses a thermistor which is sensitive to
the change in temperature. Electrical resistance of the thermistor
decreases in response to the temperature rise.

LEC519

<Reference data>
Intake air
Voltage* (V) Resistance kΩ
temperature °C (°F)
20 (68) 3.5 2.1 - 2.9
80 (176) 1.23 0.27 - 0.38
*: These data are reference values and are measured between ECM terminal 61
(Intake air temperature sensor) and ground.

CAUTION:
Do not use ECM ground terminals when measuring input/output SEF012P
voltage. Doing so may result in damage to the ECM's transistor.
Use a ground other than the ECM terminals, such as the ground.
On Board Diagnosis Logic UBS00DGI

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
Intake air tempera-
An excessively low voltage from the sensor is
P0112 ture sensor circuit
sent to ECM. ● Harness or connectors
low input
(The sensor circuit is open or shorted.)
Intake air tempera- Intake air temperature sensor
An excessively high voltage from the sensor is ●
P0113 ture sensor circuit
sent to ECM.
high input

DTC Confirmation Procedure UBS00DGJ

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-745, "Diagnostic Procedure"
.

SEF058Y

EC-742
DTC P0112, P0113 IAT SENSOR
[VG33E]
WITH GST
Follow the procedure “WITH CONSULT-II” above. A

EC

EC-743
DTC P0112, P0113 IAT SENSOR
[VG33E]
Wiring Diagram UBS00DGK

BBWA1074E

EC-744
DTC P0112, P0113 IAT SENSOR
[VG33E]
Diagnostic Procedure UBS00DGL

1. CHECK GROUND CONNECTIONS A

1. Turn ignition switch OFF.


2. Loosen and retighten ground screw. EC
Refer to EC-709, "Ground Inspection" .
OK or NG
OK >> GO TO 2. C
NG >> Repair or replace ground connections.

BBIA0418E
E

2. CHECK INTAKE AIR TEMPERATURE SENSOR POWER SUPPLY CIRCUIT


F
1. Disconnect intake air temperature sensor harness connector.
2. Turn ignition switch ON.
G

I
LEC519

3. Check voltage between intake air temperature sensor terminal 1 J


and ground.
Voltage: Approximately 5V
K
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
L

SEF203W M
3. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors E43, M65
● Harness connectors M81, F36
● Harness for open or short between ECM and intake air temperature sensor

>> Repair harness or connectors.

EC-745
DTC P0112, P0113 IAT SENSOR
[VG33E]
4. CHECK INTAKE AIR TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between intake air temperature sensor terminal 2 and ECM terminal 43.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E43, M65
● Harness connectors M81, F36
● Harness for open or short between ECM and intake air temperature sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK INTAKE AIR TEMPERATURE SENSOR


Refer to EC-747, "Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> Replace intake air temperature sensor.

7. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-746
DTC P0112, P0113 IAT SENSOR
[VG33E]
Component Inspection UBS00DGM

INTAKE AIR TEMPERATURE SENSOR A


Check resistance between intake air temperature sensor terminals 1
and 2 as shown in the figure.
EC

D
PBIB0081E

<Reference data> E

Intake air temperature °C (°F) Resistance kΩ


20 (68) 2.1 - 2.9 F
80 (176) 0.27 - 038

H
SEF012P

EC-747
DTC P0117, P0118 ECT SENSOR
[VG33E]
DTC P0117, P0118 ECT SENSOR PFP:22630

Component Description UBS00DGN

The engine coolant temperature sensor is used to detect the engine


coolant temperature. The sensor modifies a voltage signal from the
ECM. The modified signal returns to the ECM as the engine coolant
temperature input. The sensor uses a thermistor which is sensitive to
the change in temperature. The electrical resistance of the ther-
mistor decreases as temperature increases.

SEF594K

<Reference data>
Engine coolant
Voltage* (V) Resistance (kΩ)
temperature °C (°F)
−10 (14) 4.4 7.0 - 11.4
20 (68) 3.5 2.1 - 2.9
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260
*: These data are reference values and are measured between ECM terminal 59
(Engine coolant temperature sensor) and ground. SEF012P

CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
On Board Diagnosis Logic UBS00DGO

These self-diagnoses have the one trip detection logic.


Trouble Diagnosis
DTC No. DTC Detecting Condition Possible Cause
Name
Engine coolant tem-
An excessively low voltage from the sensor is
P0117 perature sensor cir-
sent to ECM. ● Harness or connectors
cuit low input
(The sensor circuit is open or shorted.)
Engine coolant tem- Engine coolant temperature sensor
An excessively high voltage from the sensor is ●
P0118 perature sensor cir-
sent to ECM.
cuit high input

EC-748
DTC P0117, P0118 ECT SENSOR
[VG33E]
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters in fail-safe mode and the MIL lights up. A
Detected items Engine operating condition in fail-safe mode
Engine coolant temperature will be determined by ECM based on the time after turning ignition switch ON
EC
or START.
CONSULT-II displays the engine coolant temperature decided by ECM.
Engine coolant temperature decided
Condition C
(CONSULT-II display)

Engine coolant temper- Just as ignition switch is turned ON or START 40°C (104°F)
ature sensor circuit More than approx. 4 minutes after ignition ON or
80°C (176°F) D
START
40 - 80°C (104 - 176°F)
Except as shown above
(Depends on the time)
E
When the fail-safe system for engine coolant temperature sensor is activated, the cooling fan operates
while engine is running.

DTC Confirmation Procedure UBS00DGP


F
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test. G
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II. H
3. Wait at least 5 seconds.
4. If DTC is detected, go to EC-751, "Diagnostic Procedure" .
I

K
SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above. L

EC-749
DTC P0117, P0118 ECT SENSOR
[VG33E]
Wiring Diagram UBS00DGQ

BBWA0472E

EC-750
DTC P0117, P0118 ECT SENSOR
[VG33E]
Diagnostic Procedure UBS00DGR

1. CHECK GROUND CONNECTIONS A

1. Turn ignition switch OFF.


2. Loosen and retighten ground screw. EC
Refer to EC-709, "Ground Inspection" .
OK or NG
OK >> GO TO 2. C
NG >> Repair or replace ground connections.

BBIA0418E
E

2. CHECK ECTS POWER SUPPLY CIRCUIT


F
1. Disconnect engine coolant temperature (ECT) sensor harness
connector.
2. Turn ignition switch ON.
G

I
AEC643A

3. Check voltage between ECT sensor terminal 1 and ground with J


CONSULT-II or tester.
Voltage: Approximately 5V
K
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors. L

SEF206W M
3. CHECK ECT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECT sensor terminal 2 and ECM terminal 43.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-751
DTC P0117, P0118 ECT SENSOR
[VG33E]
4. CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-752, "Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace engine coolant temperature sensor.

5. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection UBS00DGS

ENGINE COOLANT TEMPERATURE SENSOR


Check resistance between engine coolant temperature sensor termi-
nals 1 and 2 as shown in the figure.

PBIB2005E

<Reference data>
Temperature °C (°F) Resistance kΩ
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260

SEF012P

Removal and Installation UBS00DGT

ENGINE COOLANT TEMPERATURE SENSOR


Refer to EM-80, "OUTER COMPONENT PARTS" .

EC-752
DTC P0121 TP SENSOR
[VG33E]
DTC P0121 TP SENSOR PFP:16119
A
Component Description UBS00DGU

NOTE:
If DTC P0121 is displayed with DTC P0510, first perform the trouble diagnosis for DTC P0510. Refer to EC
EC-999 .
The throttle position sensor responds to the accelerator pedal movement. This sensor is a kind of potentiome-
ter which transforms the throttle position into output voltage, and emits the voltage signal to the ECM. In addi-
tion, the sensor detects the opening and closing speed of the throttle valve and feeds the voltage signal to the C
ECM.
Idle position of the throttle valve is determined by the ECM receiving the signal from the throttle position sen-
sor. This sensor controls engine operation such as fuel cut. On the other hand, the “Wide open and closed D
throttle position switch”, which is built into the throttle position sensor unit, is not used for engine control.

J
SEF349X

CONSULT-II Reference Value in Data Monitor Mode UBS00DGV

Specification data are reference values. K

MONITOR ITEM CONDITION SPECIFICATION


● Engine: After warming up, idle the L
Throttle valve: fully closed 0.15 - 0.85V
engine
THRTL POS SEN ● Engine: After warming up
● Ignition switch: ON Throttle valve: fully opened 3.5 - 4.7V
M
(Engine stopped)
● Engine: After warming up
● Ignition switch: ON
● More than -40.0 kpa (-300 mmHg, Throttle valve: fully closed 0.0%
-11.81 inHg) of vacuum is applied
ABSOL TH·P/S to the throttle opener with a hand
vacuum pump.
● Engine: After warming up
● Ignition switch: ON Throttle valve: fully opened Approx. 80%
(Engine stopped)

EC-753
DTC P0121 TP SENSOR
[VG33E]
On Board Diagnosis Logic UBS00DGW

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The TP sensor circuit is open or
shorted.)
A high voltage from the sensor is
A) sent to ECM under light load driving ● TP sensor
condition. ● Fuel injector
Throttle position sensor cir- ● Camshaft position sensor
P0121 cuit range/performance prob-
● Mass air flow sensor
lem
● Harness or connectors
A low voltage from the sensor is (The TP sensor circuit is open or
B) sent to ECM under heavy load driv- shorted.)
ing condition. ● Intake air leaks
● TP sensor

DTC Confirmation Procedure UBS00DGX

NOTE:
● Perform PROCEDURE FOR MALFUNCTION A first. If the 1st trip DTC cannot be confirmed, per-
form PROCEDURE FOR MALFUNCTION B.
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 5 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A
With CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 10 seconds.
If idle speed is over 1,000 rpm, maintain the following conditions
for at least 10 seconds to keep engine speed below 1,000 rpm.
Selector lever Suitable position except P or N (A/T), Neutral (M/T)
Brake pedal Depressed
Vehicle speed 0 km/h (0 MPH)
4. If 1st trip DTC is detected, go to EC-757, "Diagnostic Procedure"
. SEF058Y

With GST
Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR MALFUNCTION B
CAUTION:
Always drive vehicle at a safe speed.
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Turn ignition switch ON.
4. Select “MANU TRIG” in “DATA MONITOR” mode with CONSULT-II.

EC-754
DTC P0121 TP SENSOR
[VG33E]
5. Select “THRTL POS SEN” and “ABSOL TH·P/S” in “DATA MON-
ITOR” mode with CONSULT-II. A
6. Press RECORD on CONSULT-II screen at the same time accel-
erator pedal is depressed.
7. Print out the recorded graph and check the following: EC
– The voltage rise is linear in response to accelerator pedal
depression.
– The voltage when accelerator pedal is fully depressed is approx- C
imately 4V.
If NG, go to EC-757, "Diagnostic Procedure" . SEF177Y
If OK, go to following step. D

SEF174Z
J
8. Select “AUTO TRIG” in “DATA MONITOR” mode with CON-
SULT-II.
9. Maintain the following conditions for at least 10 consecutive sec-
onds. K

CMPS·RPM (REF) More than 2,000 rpm


MAS AIR/FL SE More than 3V L
COOLAN TEMP/S More than 70°C (158°F)
IACV-AAC/V Less than 80%
M
Selector lever Suitable position SEF805Z

Driving location Driving vehicle uphill (Increased engine load) will


help maintain the driving conditions required for
this test.
10. If 1st trip DTC is detected, go to EC-757, "Diagnostic Procedure" .
With GST
Follow the procedure “With CONSULT-II” above.

EC-755
DTC P0121 TP SENSOR
[VG33E]
Wiring Diagram UBS00DGY

BBWA0473E

EC-756
DTC P0121 TP SENSOR
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
● Warm-up condition
● More than -40.0 kpa (-300 mmHg, -11.81 inHg) 0.15 - 0.85V
of vacuum is applied to the throttle opener with D
23 L Throttle position sensor a hand vacuum pump
● Accelerator pedal is fully released
[Ignition switch: ON] E
● Engine stopped 3.5 - 4.7V
● Accelerator pedal is fully depressed
42 B/W Sensor power supply [Ignition switch: ON] Approximately 5V F
[Engine is running]
43 BR Sensor ground ● Warm-up condition Approximately 0V
● Idle speed G

Diagnostic Procedure UBS00DGZ

1. INSPECTION START H

Which malfunction (A or B) is duplicated?


A or B I
A >> GO TO 4.
B >> GO TO 2.

2. ADJUST THROTTLE POSITION SENSOR J

Check the following items. Refer to EC-652, "Basic Inspection" .


K
Items Specifications
M/T: 10 ± 5° BTDC (in Neutral position)
Ignitions timing
A/T: 10 ± 5° BTDC (in P or N position)
L
M/T: 700 ± 50 rpm (in Neutral position)
Base idle speed
A/T: 700 ± 50 rpm (in P or N position)
Closed throttle position switch idle Feeler gauge thickness and switch
M
position adjustment condition
0.3 mm (0.012 in): ON
0.4 mm (0.016 in): OFF
M/T: 750 ± 50 rpm (in Neutral position)
Target idle speed
A/T: 750 ± 50 rpm (in P or N position)

>> GO TO 3.

EC-757
DTC P0121 TP SENSOR
[VG33E]
3. CHECK INTAKE SYSTEM.
1. Turn ignition switch OFF.
2. Check the following for connection.
– Air duct
– Vacuum hoses
– Intake air passage between air duct to intake manifold collector
OK or NG
OK >> GO TO 4.
NG >> Reconnect the parts.

4. CHECK GROUND CONNECTIONS


Loosen and retighten ground screw.
Refer to EC-709, "Ground Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Repair or replace ground connections.

BBIA0418E

5. CHECK THROTTLE POSITION SENSOR POWER SUPPLY CIRCUIT


1. Disconnect throttle position sensor harness connector.
2. Turn ignition switch ON.

AEC638A

3. Check voltage between throttle position sensor terminal 3 and


ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.

SEF630W

EC-758
DTC P0121 TP SENSOR
[VG33E]
6. CHECK THROTTLE POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between throttle position sensor terminal 1 and ECM terminal 43. EC
Refer to Wiring Diagram.
Continuity should exist.
C
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7. D
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK THROTTLE POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT E
1. Check harness continuity between ECM terminal 23 and throttle position sensor terminal 2.
Refer to Wiring Diagram.
F
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG G
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
H
8. CHECK THROTTLE POSITION SENSOR
Refer to EC-761, "Component Inspection" .
I
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.
J
9. ADJUST CLOSED THROTTLE POSITION SWITCH
Adjust closed throttle position switch. Refer to EC-652, "Basic Inspection" . K
Items Specifications
M/T: 10 ± 5° BTDC (in Neutral position)
Ignitions timing
A/T: 10 ± 5° BTDC (in P or N position)
L

M/T: 700 ± 50 rpm (in Neutral position)


Base idle speed
A/T: 700 ± 50 rpm (in P or N position)
M
Closed throttle position switch idle Feeler gauge thickness and switch
position adjustment condition
0.3 mm (0.012 in): ON
0.4 mm (0.016 in): OFF
M/T: 750 ± 50 rpm (in Neutral position)
Target idle speed
A/T: 750 ± 50 rpm (in P or N position)

OK or NG
OK >> GO TO 10.
NG >> Replace throttle position sensor. To adjust it, perform EC-652, "Basic Inspection" .

10. CHECK MASS AIR FLOW SENSOR


Refer to EC-733, "Component Inspection" .
OK or NG
OK >> GO TO 11.
NG >> Replace mass air flow sensor.

EC-759
DTC P0121 TP SENSOR
[VG33E]
11. CHECK CAMSHAFT POSITION SENSOR
1. Install any parts removed.
2. Start engine.
3. Check voltage between ECM terminals 44, 48 and ground, ECM terminal 49 and ground with DC range.
NOTE:
The pulse cycle changes depending on rpm at idle.
<Terminal 44 or 48 and ground>
Condition Idle 2,000 rpm
Voltage 0.3 - 0.5V 0.3 - 0.5V

Pulse sig-
nal
PBIB1424E

SEF997U SEF998U

<Terminal 49 and ground>


Condition Idle 2,000 rpm
Voltage Approximately 2.5V Approximately 2.5V

Pulse sig-
nal

SEF999U SEF001V

OK or NG
OK >> GO TO 12.
NG >> Replace distributor assembly with camshaft position sensor.

12. CHECK FUEL INJECTOR


1. Disconnect injector harness connector.
2. Check resistance between terminals as shown in the figure.
Resistance: 10.4 - 15.3Ω [at 10 - 60°C (50 - 140°F)]
OK or NG
OK >> GO TO 13.
NG >> Replace fuel injector.

SEF625V

13. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-760
DTC P0121 TP SENSOR
[VG33E]
Component Inspection UBS00DH0

THROTTLE POSITION SENSOR A


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine (ignition switch OFF). EC
3. Turn ignition switch ON.
4. Select “DATA MONITOR” mode with CONSULT-II.
C
5. Check voltage of “THRTL POS SEN” under the following condi-
tions.
Voltage measurement must be made with throttle position
sensor installed in vehicle. D

Throttle valve conditions THRTL POS SEN


Completely closed 0.15 - 0.85V E
Completely open 3.5 - 4.7V

SEF719Y
F
With GST
1. Start engine and warm it up to normal operating temperature.
2. Stop engine (ignition switch OFF). G
3. Turn ignition switch ON.
4. Check voltage between ECM terminal 23 (Throttle position sensor signal) and ground.
Voltage measurement must be made with throttle position sensor installed in vehicle. H

Throttle valve conditions Voltage [V]


Completely closed 0.15 - 0.85 I
Completely open 3.5 - 4.7

EC-761
DTC P0122, P0123 TP SENSOR
[VG33E]
DTC P0122, P0123 TP SENSOR PFP:16119

Component Description UBS00DH1

NOTE:
If DTC P0122, P0123 is displayed with DTC P0510, first perform the trouble diagnosis for DTC P0510.
Refer to EC-999 .
The throttle position sensor responds to the accelerator pedal movement. This sensor is a kind of potentiome-
ter which transforms the throttle position into output voltage, and emits the voltage signal to the ECM. In addi-
tion, the sensor detects the opening and closing speed of the throttle valve and feeds the voltage signal to the
ECM.
Idle position of the throttle valve is determined by the ECM receiving the signal from the throttle position sen-
sor. This sensor controls engine operation such as fuel cut. On the other hand, the “Wide open and closed
throttle position switch”, which is built into the throttle position sensor unit, is not used for engine control.

SEF349X

CONSULT-II Reference Value in Data Monitor Mode UBS00DH2

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up, idle the
Throttle valve: fully closed 0.15 - 0.85V
engine
THRTL POS SEN ● Engine: After warming up
● Ignition switch: ON Throttle valve: fully opened 3.5 - 4.7V
(Engine stopped)
● Engine: After warming up
● Ignition switch: ON
● More than -40.0 kpa (-300 mmHg, Throttle valve: fully closed 0.0%
-11.81 inHg) of vacuum is applied
ABSOL TH·P/S to the throttle opener with a hand
vacuum pump.
● Engine: After warming up
● Ignition switch: ON Throttle valve: fully opened Approx. 80%
(Engine stopped)

On Board Diagnosis Logic UBS00DH3

these self-diagnoses have one trip detection logic.

EC-762
DTC P0122, P0123 TP SENSOR
[VG33E]
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
A
Throttle position sensor An excessively low voltage from the sensor is ● Harness or connectors
P0122
circuit low input sent to ECM (The TP sensor circuit is open or
Throttle position sensor An excessively high voltage from the sensor is shorted.)
P0123
circuit high input sent to ECM ● TP sensor EC

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up. C

Detected items Engine operating condition in fail-safe mode


Throttle position will be determined based on the injected fuel amount and the engine speed. D
Therefore, acceleration will be poor.
Throttle position sensor Condition Driving condition
circuit
When engine is idling Normal E
When accelerating Poor acceleration

DTC Confirmation Procedure UBS00DH4


F
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test. G
CAUTION:
Always drive vehicle at a safe speed.
TESTING CONDITION: H
● Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
● This test may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a
road test is expected to be easier, it is unnecessary to lift the vehicle. I
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II. J
2. Start engine and maintain the following conditions for at least 5
consecutive seconds.
K
Vehicle speed More than 5 km/h (3 MPH)
Selector lever Suitable position except P or N (A/T), Neutral (M/T) position

3. If DTC is detected, go to EC-765, "Diagnostic Procedure" . L

SEF065Y
M
WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-763
DTC P0122, P0123 TP SENSOR
[VG33E]
Wiring Diagram UBS00DH5

BBWA0473E

EC-764
DTC P0122, P0123 TP SENSOR
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
● Warm-up condition
● More than -40.0 kpa (-300 mmHg, -11.81 inHg) 0.15 - 0.85V
of vacuum is applied to the throttle opener with D
23 L Throttle position sensor a hand vacuum pump
● Accelerator pedal is fully released
[Ignition switch: ON] E
● Engine stopped 3.5 - 4.7V
● Accelerator pedal is fully depressed
42 B/W Sensor power supply [Ignition switch: ON] Approximately 5V F
[Engine is running]
43 BR Sensor ground ● Warm-up condition Approximately 0V
● Idle speed G

Diagnostic Procedure UBS00DH6

1. CHECK GROUND CONNECTIONS H

1. Turn ignition switch OFF.


2. Loosen and retighten ground screw. I
Refer to EC-709, "Ground Inspection" .
OK or NG
OK >> GO TO 2. J
NG >> Repair or replace ground connections.

BBIA0418E L

EC-765
DTC P0122, P0123 TP SENSOR
[VG33E]
2. CHECK THROTTLE POSITION SENSOR POWER SUPPLY CIRCUIT
1. Disconnect throttle position sensor harness connector.
2. Turn ignition switch ON.

AEC638A

3. Check voltage between throttle position sensor terminal 3 and


ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.

SEF630W

3. CHECK THROTTLE POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between throttle position sensor terminal 1 and ECM terminal 43.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK THROTTLE POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 23 and throttle position sensor terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK THROTTLE POSITION SENSOR


Refer to EC-769, "Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

EC-766
DTC P0122, P0123 TP SENSOR
[VG33E]
6. ADJUST CLOSED THROTTLE POSITION SWITCH A
Adjust closed throttle position switch. Refer to EC-652, "Basic Inspection" .
Items Specifications
EC
M/T: 10 ± 5° BTDC (in Neutral position)
Ignitions timing
A/T: 10 ± 5° BTDC (in P or N position)
M/T: 700 ± 50 rpm (in Neutral position) C
Base idle speed
A/T: 700 ± 50 rpm (in P or N position)
Closed throttle position switch idle Feeler gauge thickness and switch
position adjustment condition
0.3 mm (0.012 in): ON D
0.4 mm (0.016 in): OFF
M/T: 750 ± 50 rpm (in Neutral position)
Target idle speed
A/T: 750 ± 50 rpm (in P or N position) E
OK or NG
OK >> GO TO 7.
NG >> Replace throttle position sensor. To adjust it, perform EC-652, "Basic Inspection" . F

7. CHECK MASS AIR FLOW SENSOR


G
Refer to EC-733, "Component Inspection" .
OK or NG
OK >> GO TO 8. H
NG >> Replace mass air flow sensor.

EC-767
DTC P0122, P0123 TP SENSOR
[VG33E]
8. CHECK CAMSHAFT POSITION SENSOR
1. Install any parts removed.
2. Start engine.
3. Check voltage between ECM terminals 44, 48 and ground, ECM terminal 49 and ground with DC range.
NOTE:
The pulse cycle changes depending on rpm at idle.
<Terminal 44 or 48 and ground>
Condition Idle 2,000 rpm
Voltage 0.3 - 0.5V 0.3 - 0.5V

Pulse sig-
nal
PBIB1424E

SEF997U SEF998U

<Terminal 49 and ground>


Condition Idle 2,000 rpm
Voltage Approximately 2.5V Approximately 2.5V

Pulse sig-
nal

SEF999U SEF001V

OK or NG
OK >> GO TO 9.
NG >> Replace distributor assembly with camshaft position sensor.

9. CHECK FUEL INJECTOR


1. Disconnect injector harness connector.
2. Check resistance between terminals as shown in the figure.
Resistance: 10.4 - 15.3Ω [at 10 - 60°C (50 - 140°F)]
OK or NG
OK >> GO TO 10.
NG >> Replace fuel injector.

SEF625V

10. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-768
DTC P0122, P0123 TP SENSOR
[VG33E]
Component Inspection UBS00DH7

THROTTLE POSITION SENSOR A


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine (ignition switch OFF). EC
3. Turn ignition switch ON.
4. Select “DATA MONITOR” mode with CONSULT-II.
C
5. Check voltage of “THRTL POS SEN” under the following condi-
tions.
Voltage measurement must be made with throttle position
sensor installed in vehicle. D

Throttle valve conditions THRTL POS SEN


Completely closed 0.15 - 0.85V E
Completely open 3.5 - 4.7V

SEF719Y
F
With GST
1. Start engine and warm it up to normal operating temperature.
2. Stop engine (ignition switch OFF). G
3. Turn ignition switch ON.
4. Check voltage between ECM terminal 23 (Throttle position sensor signal) and ground.
Voltage measurement must be made with throttle position sensor installed in vehicle. H

Throttle valve conditions Voltage [V]


Completely closed 0.15 - 0.85 I
Completely open 3.5 - 4.7

EC-769
DTC P0125 ECT SENSOR
[VG33E]
DTC P0125 ECT SENSOR PFP:22630

Component Description UBS00DH8

NOTE:
If DTC P0125 is displayed with P0117 or P0118, first perform the trouble diagnosis for DTC P0117 or
P0118. Refer to EC-748 .
The engine coolant temperature sensor is used to detect the engine
coolant temperature. The sensor modifies a voltage signal from the
ECM. The modified signal returns to the ECM as the engine coolant
temperature input. The sensor uses a thermistor which is sensitive to
the change in temperature. The electrical resistance of the ther-
mistor decreases as temperature increases.

SEF594K

<Reference data>
Engine coolant
Voltage* (V) Resistance (kΩ)
temperature °C (°F)
−10 (14) 4.4 9.2
20 (68) 3.5 2.1 - 2.9
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260
*: These data are reference values and are measured between ECM terminal 59
(Engine coolant temperature sensor) and ground. SEF012P

CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
On Board Diagnosis Logic UBS00DH9

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Voltage sent to ECM from the sensor is not ● Harness or connectors
Insufficient engine cool- practical, even when some time has passed (High resistance in the circuit)
P0125 ant temperature for after starting the engine.
● Engine coolant temperature sensor
closed loop fuel control ● Engine coolant temperature is insufficient for
closed loop fuel control. ● Thermostat

DTC Confirmation Procedure UBS00DHA

CAUTION:
Be careful not to overheat engine.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.

EC-770
DTC P0125 ECT SENSOR
[VG33E]
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Check that “COOLAN TEMP/S” is above 10°C (50°F). A
If it is above 10°C (50°F), the test result will be OK.
If it is below 10°C (50°F), go to following step.
4. Start engine and run it for 65 minutes at idle speed. EC
If “COOLAN TEMP/S” increases to more than 10°C (50°F)
within 65 minutes, stop engine because the test result will
be OK.
C
5. If 1st trip DTC is detected, go to EC-771, "Diagnostic Procedure"
.
SEF174Y

D
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic Procedure UBS00DHB
E

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF. F
2. Loosen and retighten ground screw.
Refer to EC-709, "Ground Inspection" .
OK or NG G
OK >> GO TO 2.
NG >> Repair or replace ground connections.
H

I
BBIA0418E

2. CHECK ENGINE COOLANT TEMPERATURE SENSOR J

Refer to EC-772, "Component Inspection" .


OK or NG K
OK >> GO TO 3.
NG >> Replace engine coolant temperature sensor.

3. CHECK THERMOSTAT OPERATION L

When the engine is cold [lower than 70°C (158°F)] condition, grasp lower radiator hose and confirm the engine
coolant does not flow. M
OK or NG
OK >> GO TO 4.
NG >> Replace thermostat. Refer to CO-28, "THERMOSTAT" .

4. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-771
DTC P0125 ECT SENSOR
[VG33E]
Component Inspection UBS00DHC

ENGINE COOLANT TEMPERATURE SENSOR


1. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure.

PBIB2005E

<Reference data>
Temperature °C (°F) Resistance kΩ
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260

SEF012P

2. If NG, replace engine coolant temperature sensor.


Removal and Installation UBS00DHD

ENGINE COOLANT TEMPERATURE SENSOR


Refer to EM-80, "OUTER COMPONENT PARTS" .

EC-772
DTC P0127 IAT SENSOR
[VG33E]
DTC P0127 IAT SENSOR PFP:22630
A
Component Description UBS00DHE

The intake air temperature sensor is mounted to the air duct hous-
ing. The sensor detects intake air temperature and transmits a signal EC
to the ECM.
The temperature sensing unit uses a thermistor which is sensitive to
the change in temperature. Electrical resistance of the thermistor
decreases in response to the temperature rise. C

LEC519

E
<Reference data>
Intake air
Voltage* (V) Resistance kΩ F
temperature °C (°F)
20 (68) 3.5 2.1 - 2.9
80 (176) 1.23 0.27 - 0.38 G
*: These data are reference values and are measured between ECM terminal 61
(Intake air temperature sensor) and ground.

CAUTION: H
Do not use ECM ground terminals when measuring input/output SEF012P
voltage. Doing so may result in damage to the ECM's transistor.
Use a ground other than the ECM terminals, such as the ground. I
On Board Diagnosis Logic UBS00DHF

DTC No. Trouble diagnosis name DTC detecting condition Possible cause J
Rationally incorrect voltage from the sensor is ● Harness or connectors
Intake air temperature (The sensor circuit is open or shorted)
P0127 sent to ECM, compared with the voltage signal
too high
from engine coolant temperature sensor. ● Intake air temperature sensor K

DTC Confirmation Procedure UBS00DHG

NOTE: L
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
CAUTION: M
Always drive vehicle at a safe speed.
TESTING CONDITION:
This test may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road
test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
1. Wait until engine coolant temperature is less than 90°C (194°F).
a. Turn ignition switch ON.

EC-773
DTC P0127 IAT SENSOR
[VG33E]
b. Select “DATA MONITOR” mode with CONSULT-II.
c. Check the engine coolant temperature.
d. If the engine coolant temperature is not less than 90°C (194°F),
turn ignition switch OFF and cool down engine.
● Perform the following steps before engine coolant temperature
is above 90°C (194°F).
2. Turn ignition switch ON.
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Start engine.
5. Hold vehicle speed at more than 70 km/h (43 MPH) for 100 con- SEF176Y

secutive seconds.
6. If 1st trip DTC is detected, go to EC-774, "Diagnostic Procedure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic Procedure UBS00DHH

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-709, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0418E

2. CHECK INTAKE AIR TEMPERATURE SENSOR


Refer to EC-775, "Component Inspection" .
OK or NG
OK >> GO TO 3.
NG >> Replace intake air temperature sensor.

3. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
For Wiring Diagram, refer to EC-744, "Wiring Diagram" .

>> INSPECTION END

EC-774
DTC P0127 IAT SENSOR
[VG33E]
Component Inspection UBS00DHI

INTAKE AIR TEMPERATURE SENSOR A


1. Check resistance between intake air temperature sensor termi-
nals 1 and 2 as shown in the figure.
EC

D
PBIB0081E

<Reference data> E

Intake air temperature °C (°F) Resistance kΩ


20 (68) 2.1 - 2.9 F
80 (176) 0.27 - 038

H
SEF012P

2. If NG, replace in take air temperature sensor. I

EC-775
DTC P0128 THERMOSTAT FUNCTION
[VG33E]
DTC P0128 THERMOSTAT FUNCTION PFP:21200

On Board Diagnosis Logic UBS00DHJ

Engine coolant temperature has not risen enough to open the thermostat even though the engine has run long
enough.
This is due to a leak in the seal or the thermostat stuck open.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Thermostat
The engine coolant temperature does not
● Leakage from sealing portion of thermo-
P0128 Thermostat function reach to specified temperature even though
stat
the engine has run long enough.
● Engine coolant temperature sensor

DTC Confirmation Procedure UBS00DHK

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
● For best results, perform at ambient temperature of –10°C (14°F) or higher.
● For best results, perform at engine coolant temperature of –10°C (14°F) to 70°C (158°F).
WITH CONSULT-II
1. Replace thermostat with new one. Refer to CO-28, "THERMOSTAT" . Use only a genuine NISSAN ther-
mostat as a replacement. If an incorrect thermostat is used, the MIL may come on.
2. Turn ignition switch ON.
3. Select “COOLAN TEMP/S” in “DATA MONITOR” mode with
CONSULT-II.
4. Check that the “COOLAN TEMP/S” is above 70°C (158°F).
If it is below 70°C (158°F), go to following step.
If it is above 70°C (158°F), cool down the engine to less than
70°C (158°F), then retry from step 1.
5. Drive vehicle for 10 consecutive minutes under the following
conditions.
VHCL SPEED SE 80 - 120 km/h (50 - 75 MPH)
PBIB1917E
If 1st trip DTC is detected, go to EC-776, "Diagnostic Procedure"
.
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic Procedure UBS00DHL

1. CHECK ENGINE COOLANT TEMPERATURE SENSOR


Refer to EC-777, "Component Inspection" .
OK or NG
OK >> INSPECTION END
NG >> Replace engine coolant temperature sensor.

EC-776
DTC P0128 THERMOSTAT FUNCTION
[VG33E]
Component Inspection UBS00DHM

ENGINE COOLANT TEMPERATURE SENSOR A


1. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure.
EC

D
PBIB2005E

<Reference data> E

Temperature °C (°F) Resistance kΩ


20 (68) 2.1 - 2.9 F
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
G

H
SEF012P

2. If NG, replace engine coolant temperature sensor. I


Removal and Installation UBS00DHN

ENGINE COOLANT TEMPERATURE SENSOR


J
Refer to EM-80, "OUTER COMPONENT PARTS" .

EC-777
DTC P0132, P0152 HO2S1
[VG33E]
DTC P0132, P0152 HO2S1 PFP:22690

Component Description UBS00DHO

The heated oxygen sensor 1 is placed into the exhaust manifold. It


detects the amount of oxygen in the exhaust gas compared to the
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.

SEF463R

SEF288D

CONSULT-II Reference Value in Data Monitor Mode UBS00DHP

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
HO2S1 (B1)
0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S1 (B2)
HO2S1 MNTR Maintaining engine speed at 2,000
● Engine: After warming up LEAN ←→ RICH
(B1) rpm
Changes more than 5 times during
HO2S1 MNTR
10 seconds.
(B2)

On Board Diagnosis Logic UBS00DHQ

To judge the malfunction, the diagnosis checks that the heated oxy-
gen sensor 1 output is not inordinately high.

PBIB1847E

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0132
● Harness or connectors
(Bank 1) Heated oxygen sensor An excessively high voltage from the sensor is (The sensor circuit is open or shorted)
P0152 1 circuit high voltage sent to ECM.
● Heated oxygen sensor 1
(Bank 2)

EC-778
DTC P0132, P0152 HO2S1
[VG33E]
DTC Confirmation Procedure UBS00DHR

A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
EC
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds. C
3. Turn ignition switch ON.
4. Select “DATA MONITOR” mode with CONSULT-II.
5. Restart engine and let it idle for 2 minutes. D
6. If 1st trip DTC is detected, go to EC-783, "Diagnostic Procedure"
.
E

SEF174Y

G
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds. H
3. Restart engine and let it idle for 2 minutes.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Restart engine and let it idle for 2 minutes. I
6. Select MODE 3 with GST.
7. If DTC is detected, go to EC-783, "Diagnostic Procedure" .
J
● When using GST, DTC Confirmation Procedure should be performed twice as much as when using
CONSULT-II because GST cannot display MODE 7 (1st trip DTC) concerning this diagnosis. There-
fore, using CONSULT-II is recommended.
K

EC-779
DTC P0132, P0152 HO2S1
[VG33E]
Wiring Diagram UBS00DHS

BANK 1

BBWA1075E

EC-780
DTC P0132, P0152 HO2S1
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

0 - Approximately 1.0V C

[Engine is running]
Heated oxygen sensor 1
50 B
(bank 1)
● Warm-up condition D
● Engine speed is 2,000 rpm

SEF002V E
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.

EC-781
DTC P0132, P0152 HO2S1
[VG33E]
BANK 2

BBWA1076E

EC-782
DTC P0132, P0152 HO2S1
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

0 - Approximately 1.0V C

[Engine is running]
Heated oxygen sensor 1
51 G
(bank 2)
● Warm-up condition D
● Engine speed is 2,000 rpm

SEF002V E
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.

Diagnostic Procedure UBS00DHT F


1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF. G
2. Loosen and retighten ground screw.
Refer to EC-709, "Ground Inspection" .
OK or NG H
OK >> GO TO 2.
NG >> Repair or replace ground connections.
I

J
BBIA0418E

2. RETIGHTEN HEATED OXYGEN SENSOR 1 K


Loosen and retighten heated oxygen sensor 1.
Tightening torque: 40 - 60 N·m (4.1 - 6.1 kg-m, 30 - 44 ft-lb) L

>> GO TO 3.
M

EC-783
DTC P0132, P0152 HO2S1
[VG33E]
3. CHECK HO2S1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT

1. Disconnect ECM harness connector.


2. Disconnect heated oxygen sensor 1 harness connector.
3. Check harness continuity between ECM terminal and HO2S1
terminal as follows.
Refer to Wiring Diagram.
Terminals
DTC Bank
ECM Sensor
P0132 50 2 Bank 1
P0152 51 2 Bank 2
BBIA0188E
Continuity should exist.
4. Check harness continuity between the following terminals and ground.
Terminals
DTC Bank
ECM Sensor
P0132 50 2 Bank 1
P0152 51 2 Bank 2

Refer to Wiring Diagram.


Continuity should not exist.
5. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK HO2S1 CONNECTOR FOR WATER


1. Disconnect heated oxygen sensor 1 harness connector.
2. Check connectors for water.
Water should not exist.
OK or NG
OK (With CONSULT-II)>>GO TO 5.
OK (Without CONSULT-II)>>GO TO 6.
NG >> Repair or replace harness or connectors.

EC-784
DTC P0132, P0152 HO2S1
[VG33E]
5. CHECK HEATED OXYGEN SENSOR 1 A
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Select “MANU TRIG” in “DATA MONITOR” mode with CON-
SULT-II, and select “HO2S1 (B1)/(B2)” and “HO2S1 MNTR (B1)/
(B2)”.
C
3. Hold engine speed at 2,000 rpm under no load during the follow-
ing steps.
4. Touch “RECORD” on CONSULT-II screen.
D

E
PBIB2025E

5. Check the following. F


– “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes
from “RICH” to “LEAN” to “RICH” more than 5 times in 10 sec-
onds.
G
5 times (cycles) are counted as shown right:
– “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
– “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once. H
– “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.

SEF647Y I

SEF648Y

CAUTION: M
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning heated oxygen sensor 1.

EC-785
DTC P0132, P0152 HO2S1
[VG33E]
6. CHECK HEATED OXYGEN SENSOR 1
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 50 [HO2S1 (B1)
signal] or 51 [HO2S1 (B2) signal] and ground.
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
● The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more
than 5 times within 10 seconds.
● The maximum voltage is over 0.6V at least 1 time.
● The minimum voltage is below 0.3V at least 1 time.
● The voltage never exceeds 1.0V.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V PBIB2157E

2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V


CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning heated oxygen sensor.

7. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Removal and Installation UBS00DHU

HEATED OXYGEN SENSOR 1


Refer to EM-80, "OUTER COMPONENT PARTS" .

EC-786
DTC P0133, P0153 HO2S1
[VG33E]
DTC P0133, P0153 HO2S1 PFP:22690
A
Component Description UBS00DHV

The heated oxygen sensor 1 is placed into the exhales manifold. It


detects the amount of oxygen in the exhaust gas compared to the EC
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts C
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.
D

SEF463R

H
SEF288D

CONSULT-II Reference Value in Data Monitor Mode UBS00DHW I


Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION J
HO2S1 (B1)
0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S1 (B2)
HO2S1 MNTR Maintaining engine speed at 2,000
● Engine: After warming up LEAN ←→ RICH K
(B1) rpm
Changes more than 5 times during
HO2S1 MNTR
10 seconds.
(B2)
L
On Board Diagnosis Logic UBS00DHX

To judge the malfunction of heated oxygen sensor 1, this diagnosis


measures response time of heated oxygen sensor 1 signal. The time M
is compensated by engine operating (speed and load), fuel feedback
control constant, and heated oxygen sensor 1 temperature index.
Judgment is based on whether the compensated time (heated oxy-
gen sensor 1 cycling time index) is inordinately long or not.

SEF010V

EC-787
DTC P0133, P0153 HO2S1
[VG33E]

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0133 ● Harness or connectors
(Bank 1) (The sensor circuit is open or shorted)
● Heated oxygen sensor 1
● Fuel pressure
Heated oxygen sensor The response of the voltage signal from the ● Fuel injector
P0153 1 circuit slow response sensor takes more than the specified time.
● Intake air leaks
(Bank 2)
● Exhaust gas leaks
● PCV valve
● Mass air flow sensor

DTC Confirmation Procedure UBS00DHY

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
● Always perform at a temperature above −10°C (14°F).
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine and wait at least 5 seconds.
3. Turn ignition switch ON and select “HO2S1 (B1)/(B2) P0133/
P0153” of “HO2S1” in “DTC WORK SUPPORT” mode with
CONSULT-II.
4. Touch “START”.
5. Start engine and let it idle for at least 3 minutes.
NOTE:
Never raise engine speed above 2,800 rpm after this step. If
the engine speed limit is exceeded, return to step 5.

SEF338Z

6. When the following conditions are met, “TESTING” will be dis-


played on the CONSULT-II screen. Maintain the conditions con-
tinuously until “TESTING” changes to “COMPLETED”. (It will
take approximately 40 to 50 seconds.)
ENG SPEED 1,800 - 3,300 rpm
Vehicle speed More than 80 km/h (50 MPH)
B/FUEL SCHDL 2.8 - 13.0 msec
Selector lever Suitable position

If “TESTING” is not displayed after 5 minutes, retry from SEF339Z

step 2.

EC-788
DTC P0133, P0153 HO2S1
[VG33E]
7. Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to EC-793, "Diagnostic A
Procedure" .

EC

SEF658Y

D
Overall Function Check UBS00DHZ

Use this procedure to check the overall function of the heated oxygen sensor 1 circuit. During this check, a
DTC might not be confirmed. E
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 50 [HOS1 (B1) sig- F
nal] or 51 [HOS1 (B2) signal] and ground.
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load. G
– The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more
than 5 times within 10 seconds.
H
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V →
0 - 0.3V I
SEF919UA
4. If NG, go to EC-793, "Diagnostic Procedure" .

EC-789
DTC P0133, P0153 HO2S1
[VG33E]
Wiring Diagram UBS00DI0

BANK 1

BBWA1075E

EC-790
DTC P0133, P0153 HO2S1
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

0 - Approximately 1.0V C

[Engine is running]
Heated oxygen sensor 1
50 B
(bank 1)
● Warm-up condition D
● Engine speed is 2,000 rpm

SEF002V E
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.

EC-791
DTC P0133, P0153 HO2S1
[VG33E]
BANK 2

BBWA1076E

EC-792
DTC P0133, P0153 HO2S1
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

0 - Approximately 1.0V C

[Engine is running]
Heated oxygen sensor 1
51 G
(bank 2)
● Warm-up condition D
● Engine speed is 2,000 rpm

SEF002V E
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.

Diagnostic Procedure UBS00DI1 F


1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF. G
2. Loosen and retighten ground screw.
Refer to EC-709, "Ground Inspection" .
OK or NG H
OK >> GO TO 2.
NG >> Repair or replace ground connections.
I

J
BBIA0418E

2. RETIGHTEN HEATED OXYGEN SENSOR 1 K


Loosen and retighten heated oxygen sensor 1.
Tightening torque: 40 - 60 N·m (4.1 - 6.1 kg-m, 30 - 44 ft-lb) L

>> GO TO 3.
M

EC-793
DTC P0133, P0153 HO2S1
[VG33E]
3. CHECK FOR EXHAUST GAS LEAK
1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before three way catalyst (manifold).

SEC502D

OK or NG
OK >> GO TO 4.
NG >> Repair or replace.

4. CHECK FOR INTAKE AIR LEAK


Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace.

EC-794
DTC P0133, P0153 HO2S1
[VG33E]
5. CLEAR THE SELF-LEARNING DATA A
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode
with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
C
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0174 or P0172, P0175 detected?
Is it difficult to start engine?
D

E
SEF968Y

Without CONSULT-II F
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at G
idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
H
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-638, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC
INFORMATION" .
I
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0174 or P0172, P0175 detected?
Is it difficult to start engine? J
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171, P0174 or P0172, P0175. Refer to EC-828 or EC-836 .
No >> GO TO 6. K

EC-795
DTC P0133, P0153 HO2S1
[VG33E]
6. CHECK HO2S1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect heated oxygen sensor 1 harness connector.
3. Disconnect ECM harness connector.
4. Check harness continuity between ECM terminal and HO2S1
terminal as follows.
Refer to Wiring Diagram.
Terminals
DTC Bank
ECM Sensor
P0133 50 2 Bank 1
P0153 51 2 Bank 2 BBIA0188E

Continuity should exist.


5. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.
Terminals
DTC Bank
ECM Sensor
P0133 50 2 Bank 1
P0153 51 2 Bank 2

Continuity should not exist.


6. Also check harness for short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK MASS AIR FLOW SENSOR


Refer to EC-733, "Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace mass air flow sensor.

8. CHECK PCV VALVE


With engine running at idle, remove PCV valve from rocker cover;
make sure that a hissing noise will be heard as air passes through it
and a strong vacuum should be felt immediately when a finger is
placed over valve inlet.
OK or NG
OK (With CONSULT-II)>>GO TO 9.
OK (Without CONSULT-II)>>GO TO 10.
NG >> Replace PCV valve.

SEC137A

EC-796
DTC P0133, P0153 HO2S1
[VG33E]
9. CHECK HEATED OXYGEN SENSOR 1 A
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Select “MANU TRIG” in “DATA MONITOR” mode with CONSULT-II, and select “HO2S1 (B1)/(B2)” and
“HO2S1 MNTR (B1)/(B2)”.
3. Hold engine speed at 2,000 rpm under no load during the following steps.
C
4. Touch “RECORD” on CONSULT-II screen.

F
PBIB2025E

5. Check the following. G


– “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes
from “RICH” to “LEAN” to “RICH” more than 5 times in 10 sec-
onds. H
5 times (cycles) are counted as shown below.
– “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
– “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once. I
– “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.

SEF647Y J

SEF648Y

CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 11.
NG >> Replace malfunctioning heated oxygen sensor 1.

EC-797
DTC P0133, P0153 HO2S1
[VG33E]
10. CHECK FRONT HEATED OXYGEN SENSOR 1
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 50 [HO2S1 (B1) signal] or 51 [HO2S1 (B2) signal] and
ground.
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
● The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more
than 5 times within 10 seconds.
● The maximum voltage is over 0.6V at least 1 time.
● The minimum voltage is below 0.3V at least 1 time.
● The voltage never exceeds 1.0V.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
CAUTION: PBIB2157E

● Discard any heated oxygen sensor which has been dropped


from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new
one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 11.
NG >> Replace malfunctioning heated oxygen sensor 1.

11. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Removal and Installation UBS00DI2

HEATED OXYGEN SENSOR 1


Refer to EM-80, "OUTER COMPONENT PARTS" .

EC-798
DTC P0134, P0154 HO2S1
[VG33E]
DTC P0134, P0154 HO2S1 PFP:22690
A
Component Description UBS00DI3

The heated oxygen sensor 1 is placed into the exhaust manifold. It


detects the amount of oxygen in the exhaust gas compared to the EC
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts C
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.
D

SEF463R

H
SEF288D

CONSULT-II Reference Value in Data Monitor Mode UBS00DI4 I


Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION J
HO2S1 (B1)
0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S1 (B2)
HO2S1 MNTR Maintaining engine speed at 2,000
● Engine: After warming up LEAN ←→ RICH K
(B1) rpm
Changes more than 5 times during
HO2S1 MNTR
10 seconds.
(B2)
L
On Board Diagnosis Logic UBS00DI5

Under the condition in which the heated oxygen sensor 1 signal is


not input, the ECM circuits will read a continuous approximately M
0.3V. Therefore, for this diagnosis, the time that output voltage is
within 200 to 400 mV range is monitored, and the diagnosis checks
that this time is not inordinately long.

SEF237U

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0134
Heated oxygen sensor ● Harness or connectors
(Bank 1) The voltage from the sensor is constantly
1 circuit no activity (The sensor circuit is open or shorted)
P0154 approx. 0.3V.
detected ● Heated oxygen sensor 1
(Bank 2)

EC-799
DTC P0134, P0154 HO2S1
[VG33E]
DTC Confirmation Procedure UBS00DI6

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “HO2S1 (B1)/(B2) P0134/P0154” of “HO2S1” in “DTC
WORK SUPPORT” mode with CONSULT-II.
3. Touch “START”.
4. Let it idle for at least 3 minutes.
NOTE:
Never raise engine speed above 2,800 rpm after this step. If
the engine speed limit is exceeded, return to step 4.

LEC068A

5. When the following conditions are met, “TESTING” will be dis-


played on the CONSULT-II screen. Maintain the conditions con-
tinuously until “TESTING” changes to “COMPLETED”. (It will
take approximately 10 to 60 seconds.)
ENG SPEED 1,800 - 3,150 rpm
Vehicle speed More than 64 km/h (40 MPH)
B/FUEL SCHDL 2.8 - 13.0 msec
Selector lever Suitable position

If “TESTING” is not displayed after 5 minutes, retry from LEC069A

step 2.
6. Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to EC-805, "Diagnostic
Procedure" .
During this test, P1148 and P1168 may be stored in ECM.

LEC034A

Overall Function Check UBS00DI7

Use this procedure to check the overall function of the heated oxygen sensor 1 circuit. During this check, a
DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 50 [HO2S1 (B1) signal] or 51 [HO2S1 (B2) signal] and
ground.

EC-800
DTC P0134, P0154 HO2S1
[VG33E]
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load. A
– The voltage does not remain in the range of 0.2 to 0.4V.
4. If NG, go to EC-805, "Diagnostic Procedure" .
EC

SEF919UA

EC-801
DTC P0134, P0154 HO2S1
[VG33E]
Wiring Diagram UBS00DI8

BANK 1

BBWA1075E

EC-802
DTC P0134, P0154 HO2S1
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

0 - Approximately 1.0V C

[Engine is running]
Heated oxygen sensor 1
50 B
(bank 1)
● Warm-up condition D
● Engine speed is 2,000 rpm

SEF002V E
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.

EC-803
DTC P0134, P0154 HO2S1
[VG33E]
BANK 2

BBWA1076E

EC-804
DTC P0134, P0154 HO2S1
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

0 - Approximately 1.0V C

[Engine is running]
Heated oxygen sensor 1
51 G
(bank 2)
● Warm-up condition D
● Engine speed is 2,000 rpm

SEF002V E
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.

Diagnostic Procedure UBS00DI9 F


1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF. G
2. Loosen and retighten ground screw.
Refer to EC-709, "Ground Inspection" .
OK or NG H
OK >> GO TO 2.
NG >> Repair or replace ground connections.
I

J
BBIA0418E

EC-805
DTC P0134, P0154 HO2S1
[VG33E]
2. CHECK HO2S 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Disconnect heated oxygen sensor 1 harness connector.
3. Check harness continuity between ECM terminal and HO2S1
terminal as follows.
Refer to Wiring Diagram.
Terminals
DTC Bank
ECM Sensor
P0134 50 2 Bank 1
P0154 51 2 Bank 2
BBIA0188E
Continuity should exist.
4. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.
Terminals
DTC Bank
ECM Sensor
P0134 50 2 Bank 1
P0154 51 2 Bank 2

Continuity should not exist.


5. Also check harness for short to power.
OK or NG
OK (With CONSULT-II)>>GO TO 3.
OK (Without CONSULT-II)>> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-806
DTC P0134, P0154 HO2S1
[VG33E]
3. CHECK HEATED OXYGEN SENSOR 1 A
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Select “MANU TRIG” in “DATA MONITOR” mode with CON-
SULT-II, and select “HO2S1 (B1)/(B2)” and “HO2S1 MNTR (B1)/
(B2)”.
3. Hold engine speed at 2,000 rpm under no load during the follow- C
ing steps.
4. Touch “RECORD” on CONSULT-II screen.
D

E
PBIB2025E

5. Check the following. F


– “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes
from “RICH” to “LEAN” to “RICH” more than 5 times in 10 sec-
onds.
5 times (cycles) are counted as shown below. G
– “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
– “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once. H
– “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.

SEF647Y
I

SEF648Y

CAUTION:
M
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 5.
NG >> Replace malfunctioning heated oxygen sensor 1.

EC-807
DTC P0134, P0154 HO2S1
[VG33E]
4. CHECK HEATED OXYGEN SENSOR 1
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 50 [HO2S1 (B1) signal] or 51 [HO2S1 (B1) signal] and
ground.
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
● The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more
than 5 times within 10 seconds.
● The maximum voltage is over 0.6V at least 1 time.
● The minimum voltage is below 0.3V at least 1 time.
● The voltage never exceeds 1.0V.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
CAUTION: PBIB2157E

● Discard any heated oxygen sensor which has been


dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor;
use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 5.
NG >> Replace malfunctioning heated oxygen sensor 1.

5. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Removal and Installation UBS00DIA

HEATED OXYGEN SENSOR 1


Refer to EM-80, "OUTER COMPONENT PARTS" .

EC-808
DTC P0138, P0158 HO2S2
[VG33E]
DTC P0138, P0158 HO2S2 PFP:226A0
A
Component Description UBS00DIB

The heated oxygen sensor 2, after three way catalyst (manifold),


monitors the oxygen level in the exhaust gas on each bank. EC
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt- C
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for D
engine control operation.
SEF327R

E
CONSULT-II Reference Value in Data Monitor Mode UBS00DIC

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
HO2S2 (B1)
● Warm-up condition 0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S2 (B2)
● After keeping engine speed
HO2S2 MNTR Revving engine from idle up to G
between 3,500 and 4,000 rpm for 3,000 rpm quickly
(B1)
1 minute and at idle for 1 minute LEAN ←→ RICH
HO2S2 MNTR
under no load.
(B2)
H
On Board Diagnosis Logic UBS00DID

The heated oxygen sensor 2 has a much longer switching time


between rich and lean than the heated oxygen sensor 1. The oxygen I
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the voltage is unusually high during J
the various driving condition such as fuel-cut.

PBIB1848E
L

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
M
P0138
● Harness or connectors
(Bank 1) Heated oxygen sensor An excessively high voltage from the sensor is (The sensor circuit is open or shorted)
P0158 2 circuit high voltage sent to ECM.
● Heated oxygen sensor 2
(Bank 2)

DTC Confirmation Procedure UBS00DIE

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.

EC-809
DTC P0138, P0158 HO2S2
[VG33E]
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine and warm it up to the normal operating tempera-
ture.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and
4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 2 minutes.
6. If 1st trip DTC is detected, go to EC-814, "Diagnostic Procedure"
. SEF174Y

WITH GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 2 minutes.
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
7. Let engine idle for 2 minutes.
8. Select MODE 3 with GST.
9. If DTC is detected, go to EC-814, "Diagnostic Procedure" .

EC-810
DTC P0138, P0158 HO2S2
[VG33E]
Wiring Diagram UBS00DIF

BANK 1 A

EC

BBWA1079E

EC-811
DTC P0138, P0158 HO2S2
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Warm-up condition

Heated oxygen sensor 2 ● Revving engine from idle to 3,000 rpm quickly after
56 OR the following conditions are met 0 - Approximately 1.0V
(bank 1)
– Keeping the engine speed between 3,500 and 4,000
rpm for 1 minute and at idle for 1 minute under no
load

EC-812
DTC P0138, P0158 HO2S2
[VG33E]
BANK 2
A

EC

BBWA1080E

EC-813
DTC P0138, P0158 HO2S2
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Warm-up condition

Heated oxygen sensor 2 ● Revving engine from idle to 3,000 rpm quickly after
57 Y the following conditions are met 0 - Approximately 1.0V
(bank 2)
– Keeping the engine speed between 3,500 and 4,000
rpm for 1 minute and at idle for 1 minute under no
load

Diagnostic Procedure UBS00DIG

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-709, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0418E

EC-814
DTC P0138, P0158 HO2S2
[VG33E]
2. CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Disconnect heated oxygen sensor 2 harness connector.
3. Check harness continuity between ECM terminal and HO2S2 EC
terminal as follows.
Refer to Wiring Diagram.
C
Terminals
DTC Bank
ECM Sensor
P0138 56 1 Bank 1 D
P0158 57 1 Bank 2
BBIA0181E
Continuity should exist. E
4. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.
F
Terminals
DTC Bank
ECM Sensor
P0138 56 1 Bank 1 G
P0158 57 1 Bank 2

Continuity should not exist. H


5. Also check harness for short to power.
OK or NG
I
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT J

1. Check harness continuity between HO2S2 terminal 4 and ground.


Refer to Wiring Diagram. K
Continuity should exist.
2. Also check harness for short to power.
L
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or connectors.
M
4. CHECK HO2S2 CONNECTORS FOR WATER
Check heated oxygen sensor 2 connector and harness connector for water.
Water should not exist.
OK or NG
OK (With CONSULT-II)>>GO TO 5.
OK (Without CONSULT-II)>>GO TO 6.
NG >> Repair or replace harness or connectors.

EC-815
DTC P0138, P0158 HO2S2
[VG33E]
5. CHECK HEATED OXYGEN SENSOR 2
With CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-II.
2. Start engine and warm it up to the normal operating temperate.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select
“HO2S2 (B1)/(B2)” as the monitor item with CONSULT-II.

SEF662Y

7. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%.

SEF989RD

“HO2S2 (B1)/(B2)” should be above 0.62V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.48V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning heated oxygen sensor 2.

EC-816
DTC P0138, P0158 HO2S2
[VG33E]
6. CHECK HEATED OXYGEN SENSOR 2 A
Without CONSULT-II
1. Turn ignition switch OFF and wait at least 10 seconds.
EC
2. Stop vehicle with engine running.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute. C
5. Set voltmeter probes between ECM terminal 56 [HO2S2 (B1)
signal] or 57 [HO2S2 (B2) signal] and ground.
6. Check the voltage when revving up to 4,000 rpm under no load D
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.62V at least once during this
procedure. E
If the voltage is above 0.62V at step 6, step 7 is not neces-
sary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or F
check the voltage when coasting from 80 km/h (50 MPH) in D SEF922UA

position with “OD” OFF (A/T), 3rd gear position (M/T).


The voltage should be below 0.48V at least once during this procedure. G
8. If NG, replace heated oxygen sensor 2.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 H
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. I
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning heated oxygen sensor 2. J
7. CHECK INTERMITTENT INCIDENT
Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . K

>> INSPECTION END.


L
Removal and Installation UBS00DIH

HEATED OXYGEN SENSOR 2


Refer to EX-3, "EXHAUST SYSTEM" . M

EC-817
DTC P0139, P0159 HO2S2
[VG33E]
DTC P0139, P0159 HO2S2 PFP:226A0

Component Description UBS00DII

The heated oxygen sensor 2, after three way catalyst (manifold),


monitors the oxygen level in the exhaust gas on each bank.
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
SEF327R

CONSULT-II Reference Value in Data Monitor Mode UBS00DIJ

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
HO2S2 (B1)
● Warm-up condition 0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S2 (B2)
● After keeping engine speed Revving engine from idle up to
HO2S2 MNTR
between 3,500 and 4,000 rpm for 3,000 rpm quickly
(B1)
1 minute and at idle for 1 minute LEAN ←→ RICH
HO2S2 MNTR
under no load.
(B2)

On Board Diagnosis Logic UBS00DIK

The heated oxygen sensor 2 has a much longer switching time


between rich and lean than the heated oxygen sensor 1. The oxygen
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the switching response of the sen-
sor's voltage is faster than specified during the various driving condi-
tion such as fuel-cut.

SEF302U

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0139 ● Harness or connectors
(Bank 1) (The sensor circuit is open or shorted)
Heated oxygen sensor It takes more time for the sensor to respond ● Heated oxygen sensor 2
P0159 2 circuit slow response between rich and lean than the specified time. ● Fuel pressure
(Bank 2) ● Fuel injector
● Intake air leaks

DTC Confirmation Procedure UBS00DIL

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Open engine hood before conducting following procedure
WITH CONSULT-II
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.

EC-818
DTC P0139, P0159 HO2S2
[VG33E]
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute. A
5. Select “HO2S2 (B1) P0139” or “HO2S2 (B2) P0159” of “HO2S2” in “DTC WORK SUPPORT” mode with
CONSULT-II and follow the instruction of CONSULT-II.
6. Start engine and following the instruction of CONSULT-II. EC

E
PBIB0115E

7. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”.


If “NG” is displayed, refer to EC-823, "Diagnostic Procedure" . F
If “CAN NOT BE DIAGNOSED” is displayed, perform the following.
a. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
b. Turn ignition switch ON and select “COOLAN TEMP/S” in “DATA G
MONITOR” mode with CONSULT-II.
c. Start engine and warm it up while monitoring “COOLAN TEMP/
S” indication on CONSULT-II. H
d. When “COOLAN TEMP/S” indication reaches to 70°C (158°F),
go to step 3.
I

J
SEF174Y

Overall Function Check UBS00DIM

Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a K
DTC might not be confirmed.
CAUTION:
Always drive vehicle at a safe speed. L
WITH GST
1. Start engine and warm it up to the normal operating temperature.
M
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 56 [HO2S2(B1)
signal] or 57 [HO2S2(B2) signal] and ground.
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
A changed of voltage should be more than 0.06V for 1 sec-
ond during this procedure.
If the voltage can be confirmed in step 6, step 7 is not nec-
essary.
7. Keep vehicle at idling for 10 minutes, then check the voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in D SEF922UA

position with “OD” OFF (A/T), 3rd gear position (M/T).


A changed of voltage should be more than 0.06V for 1 second during this procedure.
8. If NG, go to EC-823, "Diagnostic Procedure" .
EC-819
DTC P0139, P0159 HO2S2
[VG33E]
Wiring Diagram UBS00DIN

BANK 1

BBWA1079E

EC-820
DTC P0139, P0159 HO2S2
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
● Warm-up condition

Heated oxygen sensor 2 ● Revving engine from idle to 3,000 rpm quickly after
56 OR the following conditions are met 0 - Approximately 1.0V
(bank 1) D
– Keeping the engine speed between 3,500 and 4,000
rpm for 1 minute and at idle for 1 minute under no
load
E

EC-821
DTC P0139, P0159 HO2S2
[VG33E]
BANK 2

BBWA1080E

EC-822
DTC P0139, P0159 HO2S2
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
● Warm-up condition

Heated oxygen sensor 2 ● Revving engine from idle to 3,000 rpm quickly after
57 Y the following conditions are met 0 - Approximately 1.0V
(bank 2) D
– Keeping the engine speed between 3,500 and 4,000
rpm for 1 minute and at idle for 1 minute under no
load
E
Diagnostic Procedure UBS00DIO

1. CHECK GROUND CONNECTIONS


F
1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-709, "Ground Inspection" . G
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections. H

BBIA0418E

EC-823
DTC P0139, P0159 HO2S2
[VG33E]
2. CLEAR THE SELF-LEARNING DATA
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode
with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0174 or P0172, P0175 detected?
Is it difficult to start engine?
WITHOUT CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
SEF968Y
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-638, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC
INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0174 or P0172, P0175 detected?
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171, P0174 or P0172, P0175. Refer to EC-828 or EC-836 .
No >> GO TO 3.

3. CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch OFF.
2. Disconnect heated oxygen sensor 2 harness connector.
3. Check harness continuity between HO2S2 terminal 4 and
ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or con-
BBIA0181E
nectors.

EC-824
DTC P0139, P0159 HO2S2
[VG33E]
4. CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal and HO2S2 terminal as follows.
Refer to Wiring Diagram. EC

Terminals
DTC Bank
ECM Sensor C
P0139 56 1 Bank 1
P0159 57 1 Bank 2
D
Continuity should exist.
3. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram. E

Terminals
DTC Bank
ECM Sensor F
P0139 56 1 Bank 1
P0159 57 1 Bank 2
G
Continuity should not exist.
4. Also check harness for short to power.
H
OK or NG
OK (With CONSULT-II)>>GO TO 5.
OK (Without CONSULT-II)>>GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. I

EC-825
DTC P0139, P0159 HO2S2
[VG33E]
5. CHECK HEATED OXYGEN SENSOR 2
With CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-II.
2. Start engine and warm it up to the normal operating temperate.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select
“HO2S2 (B1)/(B2)” as the monitor item with CONSULT-II.

SEF662Y

7. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%.

SEF989RD

“HO2S2 (B1)/(B2)” should be above 0.62V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.48V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning heated oxygen sensor 2.

EC-826
DTC P0139, P0159 HO2S2
[VG33E]
6. CHECK HEATED OXYGEN SENSOR 2 A
Without CONSULT-II
1. Turn ignition switch OFF and wait at least 10 seconds.
EC
2. Stop vehicle with engine running.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute. C
5. Set voltmeter probes between ECM terminal 56 [HO2S2 (B1)
signal] or 57 [HO2S2 (B2) signal] and ground.
6. Check the voltage when revving up to 4,000 rpm under no load D
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.62V at least once during this
procedure. E
If the voltage is above 0.62V at step 6, step 7 is not neces-
sary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or F
check the voltage when coasting from 80 km/h (50 MPH) in D SEF922UA

position with “OD” OFF (A/T), 3rd gear position (M/T).


The voltage should be below 0.48V at least once during this procedure. G
8. If NG, replace heated oxygen sensor 2.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 H
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. I
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning heated oxygen sensor 2. J
7. CHECK INTERMITTENT INCIDENT
Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . K

>> INSPECTION END


L
Removal and Installation UBS00DIP

HEATED OXYGEN SENSOR 2


Refer to EX-3, "EXHAUST SYSTEM" . M

EC-827
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
[VG33E]
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION PFP:16600

On Board Diagnosis Logic UBS00DIQ

With the Air-Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the
theoretical mixture ratio based on the mixture ratio feedback signal from the heated oxygen sensor 1. The
ECM calculates the necessary compensation to correct the offset between the actual and the theoretical
ratios.
In case the amount of the compensation value is extremely large (The actual mixture ratio is too lean.), the
ECM judges the condition as the fuel injection system malfunction and lights up the MIL (2 trip detection logic).
Sensor Input signal to ECM ECM function Actuator
Density of oxygen in exhaust gas Fuel injection
Heated oxygen sensor 1 Fuel injector
(Mixture ratio feedback signal) control

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
P0171 ● Intake air leaks
(Bank 1) ● Heated oxygen sensor 1
● Fuel injector
● Fuel injection system does not operate properly.
Fuel injection system ● Exhaust gas leaks
too lean ● The amount of mixture ratio compensation is too
P0174 ● Incorrect fuel pressure
large. (The mixture ratio is too lean.)
(Bank 2) ● Lack of fuel
● Mass air flow sensor
● Incorrect PCV hose connection

DTC Confirmation Procedure UBS00DIR

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Turn ignition switch ON and select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CON-
SULT-II.
4. Clear the self-learning control coefficient by touching “CLEAR”.
5. Select “DATA MONITOR” mode with CONSULT-II.
6. Start engine again and let it idle for at least 10 minutes.
The 1st trip DTC P0171 or P0174 should be detected at this
stage, if a malfunction exists. If so, go to EC-832, "Diagnostic
Procedure" .
7. If it is difficult to start engine at step 6, the fuel injection system
has a malfunction, too.
8. Crank engine while depressing accelerator pedal. If engine
starts, go to EC-832, "Diagnostic Procedure" . If engine does not SEF968Y
start, check exhaust and intake air leak visually.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Disconnect mass air flow sensor harness connector. Then restart and run engine for at least 5 seconds at
idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Select MODE 3 with GST. Make sure DTC P0102 is detected.
6. Select MODE 4 with GST and erase the DTC P0102.
7. Start engine again and let it idle for at least 10 minutes.
EC-828
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
[VG33E]
8. Select MODE 7 with GST. The 1st trip DTC P0171 or P0174 should be detected at this stage, if a malfunc-
tion exists. If so, go to EC-832, "Diagnostic Procedure" . A
9. If it is difficult to start engine at step 7, the fuel injection system has a malfunction.
10. Crank engine while depressing accelerator pedal. If engine starts, go to EC-832, "Diagnostic Procedure" .
If engine does not start, check exhaust and intake air leak visually. EC

EC-829
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
[VG33E]
Wiring Diagram UBS00DIS

BANK 1

BBWA1082E

EC-830
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
[VG33E]
BANK 2
A

EC

BBWA1083E

EC-831
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
[VG33E]
Diagnostic Procedure UBS00DIT

1. CHECK EXHAUST GAS LEAK


1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before three way catalyst (manifold).

SEC502D

OK or NG
OK >> GO TO 2.
NG >> Repair or replace.

2. CHECK FOR INTAKE AIR LEAK


Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace.

3. CHECK FOR PCV HOSE


Check PCV hose for loose connection or disconnection.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace.

EC-832
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
[VG33E]
4. CHECK HEATED OXYGEN SENSOR 1 CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch OFF.
2. Disconnect heated oxygen sensor 1 harness connector.
3. Disconnect ECM harness connector. EC
4. Check harness continuity between ECM terminal and HO2S1 terminal as follows.
Refer to Wiring Diagram.
C
Terminals
DTC Bank
ECM Sensor
P0171 50 2 Bank 1 D
P0174 51 2 Bank 2

Continuity should exist. E


5. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.
F
Terminals
DTC Bank
ECM Sensor
P0171 50 2 Bank 1 G
P0174 51 2 Bank 2

Continuity should not exist. H

6. Also check harness for short to power.


OK or NG I
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK FUEL PRESSURE J

1. Release fuel pressure to zero.


Refer to EC-622, "FUEL PRESSURE RELEASE" . K
2. Install fuel pressure gauge and check fuel pressure. Refer to EC-623, "FUEL PRESSURE CHECK" .
At idling:
L
When fuel pressure regulator valve 235 kPa (2.4 kg/cm2 , 34 psi)
vacuum hose is connected.
When fuel pressure regulator valve 294 kPa (3.0 kg/cm2 , 43 psi) M
vacuum hose is disconnected.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

6. DETECT MALFUNCTIONING PART


Check the following.
● Fuel pump and circuit (Refer to EC-1158 .)
● Fuel pressure regulator (Refer to EC-623 .)
● Fuel lines (Refer to MA-28, "Checking Fuel Lines" .)
● Fuel filter for clogging

>> Repair or replace.

EC-833
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
[VG33E]
7. CHECK MASS AIR FLOW SENSOR
With CONSULT-II
1. Install all parts removed.
2. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-II.
3.3 - 4.8 g·m/sec : at idling
12.0 - 14.9 g·m/sec : at 2,500 rpm

With GST
1. Install all parts removed.
2. Check mass air flow sensor signal in MODE 1 with GST.
3.3 - 4.8 g·m/sec : at idling
12.0 - 14.9 g·m/sec : at 2,500 rpm
OK or NG
OK >> GO TO 8.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
ground. Refer to EC-727 .

8. CHECK FUNCTION OF INJECTORS


With CONSULT-II
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with
CONSULT-II.
3. Make sure that each circuit produces a momentary engine
speed drop.

SEF070Y

Without CONSULT-II
1. Start engine.
2. Listen to each injector operating sound.
Clicking noise should be heard.

MEC703B

OK or NG
OK >> GO TO 9.
NG >> Perform trouble diagnosis for EC-1148, "INJECTOR CIRCUIT" .

EC-834
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
[VG33E]
9. CHECK INJECTOR A
1. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
2. Turn ignition switch OFF.
3. Disconnect all injector harness connectors. EC
4. Remove injector gallery assembly. Refer to EM-80, "OUTER COMPONENT PARTS" .
Keep fuel hose and all injectors connected to injector gallery.
5. For DTC P0171, reconnect injector harness connectors on bank 1. C
For DTC P0174, reconnect injector harness connectors on bank 2.
6. Disconnect all ignition coil harness connectors.
D
7. Prepare pans or saucers under each injector.
8. Crank engine for about 3 seconds.
For DTC P0171, make sure that fuel sprays out for injectors on
bank 1. E
For DTC P0174, make sure that fuel sprays out for injectors on
bank 2.
F
Fuel should be sprayed evenly for each injector.
OK or NG
OK >> GO TO 10. G
NG >> Replace injectors from which fuel does not spray out.
Always replace O-ring with new ones. SEF595Q

10. CHECK INTERMITTENT INCIDENT H

Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .


I
>> INSPECTION END

EC-835
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
[VG33E]
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION PFP:16600

On Board Diagnosis Logic UBS00DIU

With the Air-Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the
theoretical mixture ratio based on the mixture ratio feedback signal from the heated oxygen sensor 1. The
ECM calculates the necessary compensation to correct the offset between the actual and the theoretical
ratios.
In case the amount of the compensation value is extremely large (The actual mixture ratio is too rich.), the
ECM judges the condition as the fuel injection system malfunction and lights up the MIL (2 trip detection logic).
Sensor Input signal to ECM ECM function Actuator
Density of oxygen in exhaust gas Fuel injection
Heated oxygen sensor 1 Fuel injector
(Mixture ratio feedback signal) control

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
P0172 ● Heated oxygen sensor 1
(Bank 1) Fuel injector
● Fuel injection system does not operate properly. ●
Fuel injection system
● The amount of mixture ratio compensation is too ● Exhaust gas leaks
P0175 too rich
large. (The mixture ratio is too rich.) ● Incorrect fuel pressure
(Bank 2)
● Mass air flow sensor

DTC Confirmation Procedure UBS00DIV

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Turn ignition switch ON and select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CON-
SULT-II.
4. Clear the self-learning control coefficient by touching “CLEAR”.
5. Select “DATA MONITOR” mode with CONSULT-II.
6. Start engine again and let it idle for at least 10 minutes.
The 1st trip DTC P0172, P0175 should be detected at this stage,
if a malfunction exists. If so, go to EC-840, "Diagnostic Proce-
dure" .
7. If it is difficult to start engine at step 6, the fuel injection system
has a malfunction, too.
8. Crank engine while depressing accelerator pedal.
If engine starts, go to EC-840, "Diagnostic Procedure" . If engine SEF968Y
does not start, remove ignition plugs and check for fouling, etc.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Disconnect mass air flow sensor harness connector. Then restart and run engine for at least 3 seconds at
idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Select MODE 3 with GST. Make sure DTC P0102 is detected.
6. Select MODE 4 with GST and erase the DTC P0102.
7. Start engine again and let it idle for at least 10 minutes.
8. Select MODE 7 with GST. The 1st trip DTC P0172 or P0175 should be detected at this stage, if a malfunc-
tion exists. If so, go to EC-840, "Diagnostic Procedure" .
9. If it is difficult to start engine at step 7, the fuel injection system has a malfunction.
EC-836
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
[VG33E]
10. Crank engine while depressing accelerator pedal.
If engine starts, go to EC-840, "Diagnostic Procedure" . If engine does not start, remove ignition plugs and A
check for fouling, etc.

EC

EC-837
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
[VG33E]
Wiring Diagram UBS00DIW

BANK 1

BBWA1082E

EC-838
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
[VG33E]
BANK 2
A

EC

BBWA1083E

EC-839
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
[VG33E]
Diagnostic Procedure UBS00DIX

1. CHECK EXHAUST GAS LEAK


1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before three way catalyst (manifold).

SEC502D

OK or NG
OK >> GO TO 2.
NG >> Repair or replace.

2. CHECK FOR INTAKE AIR LEAK


Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace.

3. CHECK HEATED OXYGEN SENSOR 1 CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch OFF.
2. Disconnect heated oxygen sensor 1 harness connector.
3. Disconnect ECM harness connector.
4. Check harness continuity between ECM terminal and HO2S1 terminal as follows.
Refer to Wiring Diagram.
Terminals
DTC Bank
ECM Sensor
P0172 50 2 Bank 1
P0175 51 2 Bank 2

Continuity should exist.


5. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.
Terminals
DTC Bank
ECM Sensor
P0172 50 2 Bank 1
P0175 51 2 Bank 2

Continuity should not exist.


6. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-840
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
[VG33E]
4. CHECK FUEL PRESSURE A
1. Release fuel pressure to zero.
Refer to EC-622, "FUEL PRESSURE RELEASE" .
2. Install fuel pressure gauge and check fuel pressure. Refer to EC-623, "FUEL PRESSURE CHECK" . EC

At idling:
When fuel pressure regulator valve vacuum 235 kPa (2.4 kg/cm2 , 34 psi) C
hose is connected.
When fuel pressure regulator valve vacuum 294 kPa (3.0 kg/cm2 , 43 psi)
hose is disconnected. D
OK or NG
OK >> GO TO 6.
NG >> GO TO 5. E

5. DETECT MALFUNCTIONING PART


Check the following. F
● Fuel pump and circuit (Refer to EC-1158 .)
● Fuel pressure regulator (Refer to EC-623 .)
G

>> Repair or replace.


H
6. CHECK MASS AIR FLOW SENSOR
With CONSULT-II
I
1. Install all parts removed.
2. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-II.
3.3 - 4.8 g·m/sec : at idling J
12.0 - 14.9 g·m/sec : at 2,500 rpm

With GST K
1. Install all parts removed.
2. Check mass air flow sensor signal in MODE 1 with GST.
L
3.3 - 4.8 g·m/sec : at idling
12.0 - 14.9 g·m/sec : at 2,500 rpm
OK or NG M
OK >> GO TO 7.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
ground. Refer to EC-727 .

EC-841
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
[VG33E]
7. CHECK FUNCTION OF INJECTORS
With CONSULT-II
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with
CONSULT-II.
3. Make sure that each circuit produces a momentary engine
speed drop.

SEF070Y

Without CONSULT-II
1. Start engine.
2. Listen to each injector operating sound.
Clicking noise should be heard.
OK or NG
OK >> GO TO 8.
NG >> Perform trouble diagnosis for EC-1148, "INJECTOR
CIRCUIT" .

MEC703B

8. CHECK INJECTOR
1. Remove injector assembly. Refer to EM-80, "OUTER COMPONENT PARTS" .
Keep fuel hose and all injectors connected to injector gallery.
2. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
3. Disconnect all injector harness connectors
4. Disconnect all ignition coil harness connectors.
5. Prepare pans or saucers under each injectors.
6. Crank engine for about 3 seconds.
Make sure fuel does not drip from injector.
OK or NG
OK (Does not drip)>>GO TO 9.
NG (Drips)>>Replace the injectors from which fuel is dripping. Always replace O-ring with new one.

9. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-842
DTC P0181 FTT SENSOR
[VG33E]
DTC P0181 FTT SENSOR PFP:22630
A
Component Description UBS00DIY

The fuel tank temperature sensor is used to detect the fuel tempera-
ture inside the fuel tank. The sensor modifies a voltage signal from EC
the ECM. The modified signal returns to the ECM as the fuel temper-
ature input. The sensor uses a thermistor which is sensitive to the
change in temperature. The electrical resistance of the thermistor
decreases as temperature increases. C

LEC764

E
<Reference data>
Fluid temperature
Voltage* (V) Resistance (kΩ) F
°C (°F)
20 (68) 3.5 2.3 - 2.7
50 (122) 2.2 0.79 - 0.90 G
*: These data are reference values and are measured between ECM terminal 60
(Fuel tank temperature sensor) and ground.

CAUTION: H
Do not use ECM ground terminals when measuring input/output SEF012P
voltage. Doing so may result in damage to the ECM's transistor.
Use a ground other than the ECM terminals, such as the ground. I
On Board Diagnosis Logic UBS00DIZ

DTC No. Trouble diagnosis name DTC detecting condition Possible cause J
Rationally incorrect voltage from the sensor is Harness or connectors
Fuel tank temperature ●
sent to ECM, compared with the voltage sig- (The sensor circuit is open or shorted)
P0181 sensor circuit range/
nals from engine coolant temperature sensor K
performance ● Fuel tank temperature sensor
and intake air temperature sensor.

DTC Confirmation Procedure UBS00DJ0


L
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
M
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 10 seconds.
If the result is NG, go to EC-846, "Diagnostic Procedure" .
If the result is OK, go to following step.
4. Check “COOLAN TEMP/S” value.
If “COOLAN TEMP/S” is less than 60°C (140°F), the result will
be OK.
If “COOLAN TEMP/S” is above 60°C (140°F), go to the following
step.
5. Cool engine down until “COOLAN TEMP/S” is less than 60°C
(140°F). SEF174Y

6. Wait at least 10 seconds.


7. If 1st trip DTC is detected, go to EC-846, "Diagnostic Procedure" .

EC-843
DTC P0181 FTT SENSOR
[VG33E]
WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-844
DTC P0181 FTT SENSOR
[VG33E]
Wiring Diagram UBS00DJ1

EC

BBWA1084E

EC-845
DTC P0181 FTT SENSOR
[VG33E]
Diagnostic Procedure UBS00DJ2

1. CHECK FUEL TANK TEMPERATURE SENSOR POWER SUPPLY CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect fuel level sensor unit harness connector.
3. Turn ignition switch ON.

LEC764

4. Check voltage between fuel level sensor unit terminal T and


ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

SEC310C

2. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors C1, M67
● Harness connectors M81, F36
● Harness for open or short between ECM and fuel tank temperature sensor

>> Repair harness or connector.

3. CHECK FUEL TANK TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between fuel level sensor unit terminal E and ground. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness for open between fuel tank temperature sensor and ground
● Harness connectors C1, M67

>> Repair open circuit or short to power in harness or connectors.

EC-846
DTC P0181 FTT SENSOR
[VG33E]
5. CHECK FUEL TANK TEMPERATURE SENSOR A
1. Remove fuel level sensor unit.
2. Check resistance fuel level sensor unit terminals T and E by
heating with hot water or heat gun as shown in the figure. EC

Temperature °C (°F) Resistance kΩ


20 (68) 2.3 - 2.7 C
50 (122) 0.79 - 0.90
OK or NG
OK >> GO TO 6. D
NG >> Replace fuel tank temperature sensor.
PBIB1425E
E
6. CHECK INTERMITTENT INCIDENT
Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
F

>> INSPECTION END


Removal and Installation UBS00DJ3
G
FUEL TANK TEMPERATURE SENSOR
Refer to FL-6, "FUEL LEVEL SENSOR UNIT AND FUEL PUMP ASSEMBLY" .
H

EC-847
DTC P0182, P0183 FTT SENSOR
[VG33E]
DTC P0182, P0183 FTT SENSOR PFP:22630

Component Description UBS00DJ4

The fuel tank temperature sensor is used to detect the fuel tempera-
ture inside the fuel tank. The sensor modifies a voltage signal from
the ECM. The modified signal returns to the ECM as the fuel temper-
ature input. The sensor uses a thermistor which is sensitive to the
change in temperature. The electrical resistance of the thermistor
decreases as temperature increases.

LEC764

<Reference data>
Fluid temperature
Voltage* (V) Resistance (kΩ)
°C (°F)
20 (68) 3.5 2.3 - 2.7
50 (122) 2.2 0.79 - 0.90
*: These data are reference values and are measured between ECM terminal 60
(Fuel tank temperature sensor) and ground.

CAUTION:
Do not use ECM ground terminals when measuring input/output SEF012P
voltage. Doing so may result in damage to the ECM's transistor.
Use a ground other than the ECM terminals, such as the ground.
On Board Diagnosis Logic UBS00DJ5

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Fuel tank temperature An excessively low voltage from the sensor is
P0182 ● Harness or connectors
sensor circuit low input sent to ECM.
(The sensor circuit is open or shorted.)
Fuel tank temperature An excessively high voltage from the sensor is
P0183 ● Fuel tank temperature sensor
sensor circuit high input sent to ECM.

DTC Confirmation Procedure UBS00DJ6

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 10 seconds.
4. If 1st trip DTC is detected, go to EC-850, "Diagnostic Procedure"
.

SEF174Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-848
DTC P0182, P0183 FTT SENSOR
[VG33E]
Wiring Diagram UBS00DJ7

EC

BBWA1084E

EC-849
DTC P0182, P0183 FTT SENSOR
[VG33E]
Diagnostic Procedure UBS00DJ8

1. CHECK FUEL TANK TEMPERATURE SENSOR POWER SUPPLY CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect fuel level sensor unit harness connector.
3. Turn ignition switch ON.

LEC764

4. Check voltage between fuel level sensor unit terminal T and


ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

SEC310C

2. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors C1, M67
● Harness connectors M81, F36
● Harness for open or short between ECM and fuel tank temperature sensor

>> Repair harness or connector.

3. CHECK FUEL TANK TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between fuel level sensor unit terminal E and ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness for open between fuel tank temperature sensor and ground
● Harness connectors C1, M67

>> Repair open circuit or short to power in harness or connectors.

EC-850
DTC P0182, P0183 FTT SENSOR
[VG33E]
5. CHECK FUEL TANK TEMPERATURE SENSOR A
1. Remove fuel level sensor unit.
2. Check resistance fuel level sensor unit terminals T and E by
heating with hot water or heat gun as shown in the figure. EC

Temperature °C (°F) Resistance kΩ


20 (68) 2.3 - 2.7 C
50 (122) 0.79 - 0.90
OK or NG
OK >> GO TO 6. D
NG >> Replace fuel tank temperature sensor.
PBIB1425E
E
6. CHECK INTERMITTENT INCIDENT
Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
F

>> INSPECTION END


Removal and Installation UBS00DJ9
G
FUEL TANK TEMPERATURE SENSOR
Refer to FL-6, "FUEL LEVEL SENSOR UNIT AND FUEL PUMP ASSEMBLY" .
H

EC-851
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
[VG33E]
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
PFP:00019

On Board Diagnosis Logic UBS00DJA

This diagnosis checks whether the engine coolant temperature is extraordinary high, even when the load is
not heavy.
This self-diagnosis has one trip detection logic.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Cooling fan (crankshaft driven)
● Thermostat
● Improper ignition timing
● Engine coolant temperature sensor
● Blocked radiator
● Blocked front end
(Improper fitting of nose mask)
Engine coolant over Engine coolant temperature is excessively
P0217 ● Crushed vehicle frontal area
temperature condition high under normal engine speed.
(Vehicle frontal is collided but not repaired)
● Blocked air passage by improper installa-
tion of front fog lamp or fog lamps
● Improper mixture ratio of coolant
● Damaged bumper
For more information, refer to EC-856, "Main
12 Causes of Overheating" .

CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to MA-26, "Changing Engine
Coolant" . Also, replace the engine oil. Refer to MA-30, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-14, "ANTI-FREEZE COOLANT MIXTURE
RATIO" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function Check UBS00DJB

Use this procedure to check the overall function of the engine coolant over temperature enrichment protection
check, a DTC might not be confirmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high-pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around the cap. Carefully remove the cap by turning it a quarter turn to allow built-
up pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level and mixture ratio (Using coolant tester)
in the reservoir tank and radiator.
Allow engine to cool before checking coolant level and mix-
ture ratio.
● If the coolant level in the reservoir and/or the radiator is below
the proper range, skip following steps and go to EC-854,
"Diagnostic Procedure" .
● If the coolant mixture ratio is out of range between 45 to 55%,
replace the coolant. Refer to MA-26, "Changing Engine Cool-
ant" .
– Fill radiator with coolant up to specified level with a filling
SEF621W

speed of 2 liters per minute like pouring coolant by kettle. Be


sure to use coolant with the proper mixture ratio. Refer to MA-14, "ANTI-FREEZE COOLANT MIX-
TURE RATIO" .
– After refilling coolant, run engine to ensure that no water-flow noise is emitted.

EC-852
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
[VG33E]
– After checking or replacing coolant, go to step 3) below.
2. Confirm whether customer filled the engine coolant or not. If customer filled the engine coolant, skip fol- A
lowing steps and go to EC-854, "Diagnostic Procedure" .
3. Start engine and make sure that cooling fan (crankshaft driven) operates. If NG, go to EC-854, "Diagnostic
Procedure" . After repair, go to next step. EC
4. Check for blocked coolant passage.
Warm up engine to normal operating temperature, then grasp upper and lower radiator hoses and make
sure that coolant flows. C
If NG, go to step 4 of EC-854, "Diagnostic Procedure" . After repair, go to next step.
Be extremely careful not to touch any moving or adjacent parts.
5. Check radiator for blocked air passage D
Check for blocked condenser or radiator (condenser or radiator fins damaged, condenser or radiator
clogged), after market fog lamps ...etc. Check for condenser or radiator fin damage, shroud damage, vehi-
cle front end for clogging of debris or insects ...etc.
Check for improper fitting of front end cover, damaged radiator grille or bumper, vehicle frontal area dam- E
aged by collision but not repaired.
If NG, take appropriate action and then go to next step.
6. Check ECT sensor for proper operation. Refer to step 5 of EC-854, "Diagnostic Procedure" . If NG, F
replace ECT sensor and go to next step.
7. Check ignition timing. Refer to EC-652, "Basic Inspection" .
Make sure that ignition timing is 10 ± 5° at 700 ± 50 rpm. G
If NG, adjust ignition timing and then recheck.

SEF927Z

J
WITH GST
1. Check the coolant level and mixture ratio (Using coolant tester)
in the reservoir tank and radiator.
Allow engine to cool before checking coolant level and mix- K
ture ratio.
● If the coolant level in the reservoir and/or radiator is below the
proper range, skip the following steps and go to EC-854, L
"Diagnostic Procedure" .
● If the coolant mixture ratio is out of range between 45 to 55%,
replace the coolant. Refer to MA-26, "Changing Engine Cool- M
ant" .
– Fill radiator with coolant up to specified level with a filling SEF621W

speed of 2 liters per minute like pouring coolant by kettle. Be


sure to use coolant with the proper mixture ratio. Refer to MA-14, "ANTI-FREEZE COOLANT MIX-
TURE RATIO" .
– After refilling coolant, run engine to ensure that no water-flow noise is emitted.

– After checking or replacing coolant, go to step 3) below.

2. Confirm whether customer filled the engine coolant or not. If customer filled engine coolant, skip following
steps and go to EC-854, "Diagnostic Procedure" .
3. Start engine and make sure that cooling fan (crankshaft driven) operates.
Be careful not to overheat engine.
If NG, go to step 1 of EC-854, "Diagnostic Procedure" . After repair, go to next step.
4. Check for blocked coolant passage.
Warm up engine to normal operating temperature, then grasp upper and lower radiator hoses and make
sure that coolant flows.
If NG, go to step 4 of EC-854, "Diagnostic Procedure" . After repair, go to next step.

EC-853
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
[VG33E]
Be extremely careful not to touch any moving or adjacent parts.
5. Check radiator for blocked air passage
Check for blocked condenser or radiator (condenser or radiator fins damaged, condenser or radiator
clogged), after market fog lamps ...etc. Check for condenser or radiator fin damage, shroud damage, vehi-
cle front end for clogging of debris or insects ...etc.
Check for improper fitting of front end cover, damaged radiator grille or bumper, vehicle frontal area dam-
aged by collision but not repaired.
If NG, take appropriate action and then go to next step.
6. Check ECT sensor for proper operation. Refer to step 5 of EC-854, "Diagnostic Procedure" . If NG,
replace ECT sensor and go to next step.
7. Check ignition timing. Refer to EC-652, "Basic Inspection" .
Make sure that ignition timing is 10 ± 5° at 700 ± 50 rpm.
If NG, adjust ignition timing and then recheck.

SEF927Z

Diagnostic Procedure UBS00DJC

1. CHECK COOLING FAN (CRANKSHAFT DRIVEN) OPERATION


Start engine and make sure that cooling fan (crankshaft driven) operates.
OK or NG
OK >> GO TO 2.
NG >> Check cooling fan (crankshaft driven). Refer to CO-32, "COOLING FAN (CRANKSHAFT
DRIVEN)" .

2. CHECK COOLING SYSTEM FOR LEAK


Apply pressure to the cooling system with a tester, and check if the pressure drops.
CAUTION:
Higher than the specified pressure may cause radiator damage.
Testing pressure: 157 kPa (1.6 kg/cm2 , 23 psi)
Pressure should not drop.
OK or NG
OK >> GO TO 3.
NG >> Check the following for leak:
● Hose

● Radiator

● Water pump
Refer to CO-25, "WATER PUMP" . SLC754A

EC-854
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
[VG33E]
3. CHECK RADIATOR CAP A
Apply pressure to cap with a tester and check radiator cap relief
pressure.
Radiator cap 59 - 98 kPa (0.6 - 1.0 kg/ EC
relief pressure: cm2 , 9 - 14 psi)
OK or NG C
OK >> GO TO 4.
NG >> Replace radiator cap.
D
SLC755A

4. CHECK THERMOSTAT E

1. Check valve seating condition at normal room temperatures.


It should seat tightly.
F
2. Check valve opening temperature and valve lift.
Valve opening : 82°C (180°F) [standard]
temperature G
Valve lift : More than 10 mm/95°C (0.39 in/203°F)
3. Check if valve is closed at 5°C (41°F) below valve opening tem-
perature. H
For details, refer to CO-28, "THERMOSTAT" .
OK or NG
I
OK >> GO TO 5. SLC343

NG >> Replace thermostat.

5. CHECK ENGINE COOLANT TEMPERATURE SENSOR J

Check resistance between engine coolant temperature sensor termi-


nals 1 and 2 as shown in the figure. K
<Reference data>
Temperature °C (°F) Resistance kΩ
20 (68) 2.1 - 2.9 L
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
M

PBIB2005E

OK or NG
OK >> GO TO 6.
NG >> Replace engine coolant temperature sensor.

SEF012P

EC-855
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
[VG33E]
6. CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go to EC-856, "Main 12 Causes of Overheating" .

>> INSPECTION END


Main 12 Causes of Overheating UBS00DJD

Engine Step Inspection item Equipment Standard Reference page


OFF 1 ● Blocked radiator ● Visual No blocking —
● Blocked condenser
● Blocked radiator grille
● Blocked bumper
2 ● Coolant mixture ● Coolant tester 50 - 50% coolant mixture See MA-14 .
3 ● Coolant level ● Visual Coolant up to MAX level See MA-26 .
in reservoir tank and radi-
ator filler neck
4 ● Radiator cap ● Pressure tester 59 - 98 kPa See CO-23 .
(0.6 - 1.0 kg/cm2 , 9 - 14
psi) (Limit)

ON*1 5 ● Coolant leaks ● Visual No leaks See CO-23 .

ON*1 6 ● Thermostat ● Touch the upper and Both hoses should be hot See CO-28 .
lower radiator hoses

ON*1 7 ● Cooling fan ● Visual Operating SeeCO-32 .


(Crankshaft driven)
OFF 8 ● Combustion gas leak ● Color checker chemical Negative —
tester 4 Gas analyzer

ON*2 9 ● Coolant temperature ● Visual Gauge less than 3/4 —


gauge when driving
● Coolant overflow to ● Visual No overflow during driv- See MA-26 .
reservoir tank ing and idling

OFF*3 10 ● Coolant return from ● Visual Should be initial level in See CO-22 .
reservoir tank to radia- reservoir tank
tor
OFF 11 ● Cylinder head ● Straight gauge feeler 0.1 mm (0.004 in) Maxi- See EM-102 .
gauge mum distortion (warping)
12 ● Cylinder block and pis- ● Visual No scuffing on cylinder See EM-131 .
tons walls or piston
*1: Engine running at 3,000 rpm for 10 minutes.
*2: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*3: After 60 minutes of cool down time.
For more information, refer to CO-21, "OVERHEATING CAUSE ANALYSIS" .

EC-856
DTC P0300 - P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 - 6 CYLINDER MIS-
FIRE
[VG33E]
DTC P0300 - P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 - 6 CYLINDER MIS-
FIRE PFP:00000 A

On Board Diagnosis Logic UBS00DJE

When a misfire occurs, engine speed will fluctuate. If the engine speed fluctuates enough to cause the CKP EC
sensor signal to vary, ECM can determine that a misfire is occurring.
Sensor Input Signal to ECM ECM function
Crankshaft position sensor (OBD) Engine speed On board diagnosis of misfire C

The misfire detection logic consists of the following two conditions.


1. One Trip Detection Logic (Three Way Catalyst Damage) D
On the first trip that a misfire condition occurs that can damage the three way catalyst (TWC) due to over-
heating, the MIL will blink.
When a misfire condition occurs, the ECM monitors the CKP sensor signal every 200 engine revolutions
for a change. E
When the misfire condition decreases to a level that will not damage the TWC, the MIL will turn off.
If another misfire condition occurs that can damage the TWC on a second trip, the MIL will blink.
When the misfire condition decreases to a level that will not damage the TWC, the MIL will remain on. F
If another misfire condition occurs that can damage the TWC, the MIL will begin to blink again.
2. Two Trip Detection Logic (Exhaust quality deterioration)
For misfire conditions that will not damage the TWC (but will affect vehicle emissions), the MIL will only G
light when the misfire is detected on a second trip. During this condition, the ECM monitors the CKP sen-
sor signal every 1,000 engine revolutions.
A misfire malfunction can be detected on any one cylinder or on multiple cylinders.
H
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Multiple cylinder misfire
P0300 Multiple cylinder misfire. I
detected ● Improper spark plug
No.1 cylinder misfire ● Insufficient compression
P0301 No. 1 cylinder misfires.
detected ● Incorrect fuel pressure
No. 2 cylinder misfire ● The injector circuit is open or shorted J
P0302 No. 2 cylinder misfires.
detected ● Fuel injector
No. 3 cylinder misfire ● Intake air leak
P0303 No. 3 cylinder misfires.
detected ● The ignition secondary signal circuit is K
No. 4 cylinder misfire open or shorted
P0304 No. 4 cylinder misfires.
detected ● Lack of fuel
No. 5 cylinder misfire ● Signal plate or flywheel L
P0305 No. 5 cylinder misfires.
detected ● Heated oxygen sensor 1
No. 6 cylinder misfire ● Incorrect PCV hose connection
P0306 No. 6 cylinder misfires.
detected M
DTC Confirmation Procedure UBS00DJF

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.

EC-857
DTC P0300 - P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 - 6 CYLINDER MIS-
FIRE
[VG33E]
WITH CONSULT-II
1. Turn ignition switch ON, and select “DATA MONITOR” mode
with CONSULT-II.
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 5 seconds.
4. Restart engine and let it idle for about 15 minutes.
5. If 1st trip DTC is detected, go to EC-858, "Diagnostic Procedure"
.
NOTE:
If 1st trip DTC is not detected during above procedure, performing
the following procedure is advised. SEF213Y

1. Turn ignition switch OFF and wait at least 10 seconds.


2. Start engine and drive the vehicle under the similar conditions to (1st trip) Freeze Frame Data for a certain
time. Refer to the table below.
Hold the accelerator pedal as steady as possible.

The similar conditions to (1st trip) Freeze Frame Data means the vehicle operation that the following con-
ditions should be satisfied at the same time.
Engine speed Engine speed in the freeze frame data ± 400 rpm
Vehicle speed Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)
When the freeze frame data shows lower than 70 °C (158 °F),
Engine coolant temperature T should be lower than 70 °C (158 °F).
(T) condition When the freeze frame data shows higher than or equal to 70 °C (158 °F),
T should be higher than or equal to 70 °C (158 °F).

The time to driving varies according to the engine speed in the freeze frame data.
Engine speed Time
Around 1,000 rpm Approximately 10 minutes
Around 2,000 rpm Approximately 5 minutes
More than 3,000 rpm Approximately 3.5 minutes

WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic Procedure UBS00DJG

1. CHECK FOR INTAKE AIR LEAK


1. Start engine and run it at idle speed.
2. Listen for the sound of the intake air leak.
OK or NG
OK >> GO TO 2.
NG >> Discover air leak location and repair.

2. CHECK FOR EXHAUST SYSTEM CLOGGING


Stop engine and visually check exhaust tube, three way catalyst and muffler for dents.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace it.

EC-858
DTC P0300 - P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 - 6 CYLINDER MIS-
FIRE
[VG33E]
3. PERFORM POWER BALANCE TEST A
With CONSULT-II
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode.
EC
2. Is there any cylinder which does not produce a momentary
engine speed drop?
C

SEF070Y
E

Without CONSULT-II
When disconnecting each injector harness connector one at a time, F
is there any cylinder which does not produce a momentary engine
speed drop?
Yes or No G
Yes >> GO TO 4.
No >> GO TO 7.
H

LEC809 I

4. CHECK INJECTOR
Does each injector make an operating sound at idle? J
Yes or No
Yes >> GO TO 5.
No >> Check injector(s) and circuit(s). Refer to EC-1148, K
"INJECTOR CIRCUIT" .

MEC703B
M

EC-859
DTC P0300 - P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 - 6 CYLINDER MIS-
FIRE
[VG33E]
5. CHECK IGNITION SPARK
1. Stop engine and turn ignition switch OFF.
2. Disconnect all injector harness connectors.
3. Disconnect ignition wire from spark plug.
4. Connect a known-good spark plug to the ignition wire.
5. Place end of spark plug against a suitable ground and crank engine.
6. Check for spark.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

SEF282G

6. CHECK IGNITION WIRES


1. Inspect wires for cracks, damage, burned terminals and for improper fit.
2. Measure the resistance of wires to their distributor cap terminal.
Move each wire while testing to check for intermittent breaks.
Resistance:
Cylinder No. Resistance kΩ [at 25°C (77°F)]
1 Approx. 6.5
2 Approx. 10.0
3 Approx. 8.5
4 Approx. 12.5
5 Approx. 8.5 SEF174P

6 Approx. 11.0

If the resistance exceeds the above specification, inspect ignition wire to distributor cap connection. Clean
connection or replace the ignition wire with a new one.
OK or NG
OK >> Check the following:
● Distributor rotor head for incorrect parts

● Ignition coil, power transistor and their circuits


Refer to EC-1142, "IGNITION SIGNAL" .
NG >> Replace.

7. CHECK SPARK PLUGS


Remove the spark plugs and check for fouling, etc.
OK or NG
OK >> GO TO 8.
NG >> Repair or replace spark plug(s) with standard type
one(s). For spark plug type, refer to MA-32, "Changing
Spark Plugs" .

SEF156I

EC-860
DTC P0300 - P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 - 6 CYLINDER MIS-
FIRE
[VG33E]
8. CHECK COMPRESSION PRESSURE A
Refer to EM-102, "Measurement of Compression" .
● Check compression pressure.
EC
Standard : 1,196 kPa (12.2 kg/cm2 , 173 psi)/300 rpm
Minimum : 883 kPa (9.0 kg/cm2 , 128 psi)/300 rpm
C
Difference between each cylinder : 98 kPa (1.0 kg/cm2 , 14 psi)/300 rpm
OK or NG
OK >> GO TO 9. D
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.

9. CHECK FUEL PRESSURE E


1. Install any parts removed.
2. Release fuel pressure to zero.
Refer to EC-622, "FUEL PRESSURE RELEASE" . F
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-623, "FUEL PRESSURE CHECK" .

At idle: Approx. 235 kPa (2.4 kg/cm2 , 34 psi) G


OK or NG
OK >> GO TO 11.
NG >> GO TO 10. H

10. DETECT MALFUNCTIONING PART


I
Check the following.
● Fuel pump and circuit (Refer to EC-1158 .)
● Fuel pressure regulator (Refer to EC-623 .) J
● Fuel lines (Refer to MA-28 .)
● Fuel filter for clogging
K
>> Repair or replace.

11. CHECK IGNITION TIMING L

Check the following items. Refer to EC-652, "Basic Inspection" .


Items Specifications M
M/T: 10 ± 5° BTDC (in Neutral position)
Ignitions timing
A/T: 10 ± 5° BTDC (in P or N position)
M/T: 700 ± 50 rpm (in Neutral position)
Base idle speed
A/T: 700 ± 50 rpm (in P or N position)
Closed throttle position switch idle Feeler gauge thickness and switch
position adjustment condition
0.3 mm (0.012 in): ON
0.4 mm (0.016 in): OFF
M/T: 750 ± 50 rpm (in Neutral position)
Target idle speed
A/T: 750 ± 50 rpm (in P or N position)

OK or NG
OK (With CONSULT-II)>>GO TO 12.
OK (Without CONSULT-II)>>GO TO 13.
NG >> Adjust ignition timing.

EC-861
DTC P0300 - P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 - 6 CYLINDER MIS-
FIRE
[VG33E]
12. CHECK HEATED OXYGEN SENSOR 1
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “MANU TRIG” and “HI SPEED” in “DATA MONITOR” mode with CONSULT-II, and select “HO2S1
(B1)/(B2)” and “HO2S1 MNTR (B1)/(B2)”.
3. Hold engine speed at 2,000 rpm under no load during the following steps.
4. Touch “RECORD” on CONSULT-II screen.

PBIB2025E

5. Check the following.


– “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes
from “RICH” to “LEAN” to “RICH” more than 5 times in 10 sec-
onds.
5 times (cycles) are counted as shown left:
– “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
– “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once.
– “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.

SEF647Y

SEF648Y

CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 14.
NG >> Replace malfunctioning heated oxygen sensor 1.

EC-862
DTC P0300 - P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 - 6 CYLINDER MIS-
FIRE
[VG33E]
13. CHECK HEATED OXYGEN SENSOR 1 (BANK1)(BANK2) A
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Set voltmeter probes between ECM terminal 50 [HO2S1 (B1)
signal] or 51 [HO2S1 (B2) signal] and ground.
3. Check the following with engine speed held at 2,000 rpm con-
C
stant under no load.
● The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more
than 5 times within 10 seconds.
D
● The maximum voltage is over 0.6V at least 1 time.
● The minimum voltage is below 0.3V at least 1 time.
● The voltage never exceeds 1.0V. E
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V PBIB2157E

2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V


CAUTION: F
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
G
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 14. H
NG >> Replace malfunctioning heated oxygen sensor 1.

14. CHECK MASS AIR FLOW SENSOR


I
With CONSULT-II
Check mass air flow sensor signal in “DATA MONITOR” mode with CONSULT-II.
3.3 - 4.8 g·m/sec : at idling J
12.0 - 14.9 g·m/sec : at 2,500 rpm

With GST K
Check mass air flow sensor signal in MODE 1 with GST.
3.3 - 4.8 g·m/sec : at idling
L
12.0 - 14.9 g·m/sec : at 2,500 rpm
OK or NG
OK >> GO TO 15. M
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
ground. Refer to EC-727 .

15. CHECK SYMPTOM MATRIX CHART


Check items on the rough idle symptom in EC-665, "Symptom Matrix Chart" .
OK or NG
OK >> GO TO 16.
NG >> Repair or replace.

16. ERASE THE 1ST TRIP DTC


Some tests may cause a 1st trip DTC to be set.
Erase the 1st trip DTC from the ECM memory after performing the tests. Refer to EC-638, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .

>> GO TO 17.

EC-863
DTC P0300 - P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 - 6 CYLINDER MIS-
FIRE
[VG33E]
17. CHECK INTERMITTENT INCIDENT
Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-864
DTC P0327, P0328 KS
[VG33E]
DTC P0327, P0328 KS PFP:22060
A
Component Description UBS00DJH

The knock sensor is attached to the cylinder block. It senses engine


knocking using a piezoelectric element. A knocking vibration from EC
the cylinder block is sensed as vibrational pressure. This pressure is
converted into a voltage signal and sent to the ECM.
C

SEF332I

E
On Board Diagnosis Logic UBS00DJI

The MIL will not light up for these diagnoses.


Trouble diagnosis F
DTC No. DTC detected condition Possible cause
name
Knock sensor circuit An excessively low voltage from the sensor is
P0327 ● Harness or connectors
low input sent to ECM. G
(The sensor circuit is open or shorted.)
Knock sensor circuit An excessively high voltage from the sensor is Knock sensor
P0328 ●
high input sent to ECM.
H
DTC Confirmation Procedure UBS00DJJ

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
I
least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
J
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
K
2. Start engine and run it for at least 5 seconds at idle speed.
3. If 1st trip DTC is detected, go to EC-867, "Diagnostic Procedure"
. L

SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-865
DTC P0327, P0328 KS
[VG33E]
Wiring Diagram UBS00DJK

BBWA0480E

EC-866
DTC P0327, P0328 KS
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
64 W Knock sensor Approximately 2.5V
● Idle speed

Diagnostic Procedure UBS00DJL


D
1. CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I
1. Turn ignition switch OFF.
E
2. Disconnect ECM harness connector.
3. Check resistance between ECM terminal 64 and ground.
NOTE:
F
It is necessary to use an ohmmeter which can measure more than 10 MΩ.
Resistance: Approximately 500 - 620 kΩ [at 25°C (77°F)]
4. Also check harness for short to ground and short to power. G
OK or NG
OK >> GO TO 5.
NG >> GO TO 2. H

2. CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-II
I
1. Disconnect knock sensor harness connector.
2. Check harness continuity between ECM terminal 64 and knock sensor terminal 1. Refer to Wiring Dia-
gram. J
Continuity should exist.
3. Also check harness for short to ground and short to power.
K
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
L
3. DETECT MALFUNCTIONING PART
Check the following. M
● Harness connector F37, F101
● Harness for open or short between ECM and knock sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-867
DTC P0327, P0328 KS
[VG33E]
4. CHECK KNOCK SENSOR
NOTE:
It is necessary to use an ohmmeter which can measure more than 10 MΩ.
1. Disconnect knock sensor harness connector.
2. Check resistance between terminal 1 and ground.
Resistance: 500 - 620 kΩ [at 25°C (77°F)]
CAUTION:
Do not use any knock sensors that have been dropped or phys-
ically damaged. Use only new ones.
OK or NG
OK >> GO TO 5.
NG >> Replace knock sensor.
SEC439D

5. CHECK GROUND CONNECTIONS


Loosen and retighten ground screw.
Refer to EC-709, "Ground Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Repair or replace ground connections.

BBIA0418E

6. CHECK KNOCK SENSOR SHIELD CIRCUIT FOR OPEN AND SHORT


1. Disconnect harness connectors F37, F101.
2. Check harness continuity between harness connector F37 terminal 6 and ground.
Refer to Wiring Diagram.
Continuity should exist.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART


Check the following.
● Harness connector F37
● Harness for open or short between harness connector F37 and ground

>> Repair open circuit or short to power in harness or connectors.

8. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-868
DTC P0335 CKP SENSOR (OBD)
[VG33E]
DTC P0335 CKP SENSOR (OBD) PFP:23731
A
Component Description UBS00DJM

The crankshaft position sensor (OBD) is located on the transmission


housing facing the gear teeth (cogs) of the flywheel or drive plate. It EC
detects the fluctuation of the engine revolution.
The sensor consists of a permanent magnet, core and coil.
When the engine is running, the high and low parts of the teeth
cause the gap with the sensor to change. C
The changing gap causes the magnetic field near the sensor to
change.
Due to the changing magnetic field, the voltage from the sensor D
changes.
The ECM receives the voltage signal and detects the fluctuation of
SEF804Z
the engine revolution.
E
This sensor is not used to control the engine system. It is used only
for the on board diagnosis.

H
BBIA0182E

CONSULT-II Reference Value in Data Monitor Mode UBS00DJN

Specification data are reference values. I


MONITOR ITEM CONDITION SPECIFICATION
Almost the same speed as the
ENG SPEED ● Run engine and compare CONSULT-II with the value tachometer indication. J
tachometer indication.

On Board Diagnosis Logic UBS00DJO

K
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● The proper pulse signal from the crankshaft ● Harness or connectors
Crankshaft position position sensor (OBD) is not sent to ECM (The sensor circuit is open or shorted) L
P0335
sensor (OBD) circuit while the engine is running at the specified
engine speed. ● Crankshaft position sensor (OBD)

DTC Confirmation Procedure UBS00DJP M


NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine and run it for at least 15 seconds at idle speed.
3. If 1st trip DTC is detected, go to EC-872, "Diagnostic Procedure"
.

SEF058Y

EC-869
DTC P0335 CKP SENSOR (OBD)
[VG33E]
WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-870
DTC P0335 CKP SENSOR (OBD)
[VG33E]
Wiring Diagram UBS00DJQ

EC

BBWA0481E

EC-871
DTC P0335 CKP SENSOR (OBD)
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (AC Voltage)
COLOR
NO.
[Engine is running]
43 BR Sensor ground ● Warm-up condition Approximately 0V
● Idle speed

1 - 2V
[Engine is running] (AC range)
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle

Crankshaft position SEF690W


47 L
sensor (OBD)
3 - 4V
(AC range)

[Engine is running]
● Engine speed is 2,000 rpm

SEF691W

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

Diagnostic Procedure UBS00DJR

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-709, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0418E

EC-872
DTC P0335 CKP SENSOR (OBD)
[VG33E]
2. CHECK CKP SENSOR (OBD) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect crankshaft position (CKP) sensor (OBD) and ECM
harness connectors.
2. Check continuity between ECM terminal 47 and CKP sensor EC
(OBD) terminal 2. Refer to Wiring Diagram.
Continuity should exist.
C
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4. D
NG >> GO TO 3.
BBIA0182E

3. DETECT MALFUNCTIONING PART E

Check the following.


● Harness connectors F38, F102
F
● Harness for open or short between ECM and crankshaft position sensor (OBD)

>> Repair open circuit or short to ground or short to power in harness or connectors. G

4. CHECK CKP SENSOR (OBD) GROUND CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between sensor terminal 1 and ECM terminal 43. H
Refer to Wiring Diagram.
Continuity should exist.
I
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6. J
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART K


Check the following.
● Harness connectors F38, F102
L
● Harness for open between crankshaft position sensor (OBD) and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors. M
6. CHECK CKP SENSOR (OBD) SHIELD CIRCUIT FOR OPEN AND SHORT
1. Disconnect harness connectors F102, F38.
2. Check harness continuity between harness connector F38 terminal 6 and ground.
Refer to Wiring Diagram.
Continuity should exist.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

EC-873
DTC P0335 CKP SENSOR (OBD)
[VG33E]
7. DETECT MALFUNCTIONING PART
Check the following.
● Harness connector F38
● Harness connectors F50, F51
● Harness for open or short between harness connector F38 and ground

>> Repair open circuit or short to power in harness or connectors.

8. CHECK CRANKSHAFT POSITION SENSOR (OBD)


1. Disconnect crankshaft position sensor (OBD) harness connector.
2. Loosen the fixing bolt of the sensor.
3. Remove the sensor.
4. Visually check the sensor for chipping.

SEF960N

5. Check resistance as shown in the figure.


Resistance: Approximately 512 - 632Ω [at 20°C (68°F)]
OK or NG
OK >> GO TO 9.
NG >> Replace crankshaft position sensor (OBD).

SEF504V

9. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-874
DTC P0340 CMP SENSOR
[VG33E]
DTC P0340 CMP SENSOR PFP:22100
A
Component Description UBS00DJS

The camshaft position sensor is a basic component of the engine


control system. It monitors engine speed and piston position. These EC
input signals to the ECM are used to control fuel injection, ignition
timing and other functions.
The camshaft position sensor has a rotor plate and a wave-forming
circuit. The rotor plate has 360 slits for a 1° (POS) signal and 6 slits C
for a 120° (REF) signal. The wave-forming circuit consists of Light
Emitting Diodes (LED) and photo diodes.
The rotor plate is positioned between the LED and the photo diode. D
The LED transmits light to the photo diode. As the rotor plate turns,
the slits cut the light to generate rough-shaped pulses. These pulses
SEF928V
are converted into ON-OFF signals by the wave-forming circuit and
E
sent to the ECM.
The distributor is not repairable and must be replaced as an assem-
bly except distributor cap and rotor head.
NOTE: F
The rotor screw which secures the distributor rotor head to the dis-
tributor shaft must be torqued properly.
G
: 3.6±0.3 N·m (37±3 kg-cm, 32±3 in-lb)

H
SEF614B

On Board Diagnosis Logic UBS00DJT


I
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Either 1° or 120° signal is not sent to ECM J
A) for the first few seconds during engine ● Harness or connectors
cranking. (The CMP sensor circuit is open or
shorted)
● Either 1° or 120° signal is not sent to ECM
Camshaft position sen- ● Camshaft position sensor K
P0340 B) often enough while the engine speed is
sor circuit
higher than the specified engine speed. ● Starter motor (Refer to SC-9 .)
● The relation between 1° and 120° signal is ● Starting system circuit (Refer to SC-9 .)
C) not in the normal range during the specified ● Dead (Weak) battery L
engine speed.

DTC Confirmation Procedure UBS00DJU


M
NOTE:
● Perform PROCEDURE FOR MALFUNCTION A first. If DTC cannot be confirmed, perform PROCE-
DURE FOR MALFUNCTION B AND C.
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V at idle.
PROCEDURE FOR MALFUNCTION A
With CONSULT-II
1. Turn ignition switch ON.

EC-875
DTC P0340 CMP SENSOR
[VG33E]
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Crank engine for at least 2 seconds.
4. If 1st trip DTC is detected, go to EC-879, "Diagnostic Procedure"
.

SEF058Y

With GST
Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR MALFUNCTION B AND C
With CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and run it for at least 2 seconds at idle speed.
4. If 1st trip DTC is detected, go to EC-879, "Diagnostic Procedure"
.

SEF058Y

With GST
Follow the procedure “With CONSULT-II” above.

EC-876
DTC P0340 CMP SENSOR
[VG33E]
Wiring Diagram UBS00DJV

EC

BBWA0482E

EC-877
DTC P0340 CMP SENSOR
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
[Ignition switch: OFF]
0 - 1.5V
● For a few seconds after turning ignition switch
ECM relay (Self shut- OFF
4 OR/B
off)
[Ignition switch: OFF]
BATTERY VOLTAGE
● More than a few seconds after turning ignition (11 - 14V)
switch OFF

0.3 - 0.5V
[Engine is running]
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle

44 PU Camshaft position sen- SEF997U

48 PU sor (Reference signal)


0.3 - 0.5V

[Engine is running]
● Engine speed is 2,000 rpm

SEF998U

Approximately 2.5V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle
Camshaft position sen- SEF999U
49 LG
sor (Position signal)
Approximately 2.5V

[Engine is running]
● Engine speed is 2,000 rpm

SEF001V

BATTERY VOLTAGE
67 B/P [Ignition switch: ON]
(11 - 14V)
Power supply for ECM
BATTERY VOLTAGE
72 B/P [Ignition switch: ON]
(11 - 14V)
[Engine is running] BATTERY VOLTAGE
117 B/P Current return
● Idle speed (11 - 14V)

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-878
DTC P0340 CMP SENSOR
[VG33E]
Diagnostic Procedure UBS00DJW

1. CHECK GROUND CONNECTIONS A

1. Turn ignition switch OFF.


2. Loosen and retighten ground screw. EC
Refer to EC-709, "Ground Inspection" .
OK or NG
OK >> GO TO 2. C
NG >> Repair or replace ground connections.

BBIA0418E
E

2. CHECK CMP SENSOR POWER SUPPLY CIRCUIT


F
1. Disconnect camshaft position (CMP) sensor harness connector.
2. Turn ignition switch ON.
G

I
AEC647A

3. Check voltage between CMP sensor terminal 5 and ground with J


CONSULT-II or tester.
Voltage: Battery voltage
K
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
L

SEF708U M
3. DETECT MALFUNCTIONING PART
Check the following.
● Harness for open or short between camshaft position sensor and ECM relay
● Harness for open or short between camshaft position sensor and ECM

>> Repair harness or connectors.

EC-879
DTC P0340 CMP SENSOR
[VG33E]
4. CHECK CMP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between CMP sensor terminal 4 and ECM terminal 49, CMPS terminal 3 and
ECM terminals 44, 48. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK CMPS GROUND CIRCUIT FOR OPEN AND SHORT


1. Check harness continuity between CMPS terminal 6 and ground.
Continuity should exist.
2. Also check harness for short to power.
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to power in harness or connector.

6. CHECK CAMSHAFT POSITION SENSOR


1. Install any parts removed.
2. Start engine.
3. Check voltage between ECM terminals 44, 48 and ground, ECM terminal 49 and ground with DC range.
NOTE:
The pulse cycle changes depending on rpm at idle.
<Terminal 44 or 48 and ground>
Condition Idle 2,000 rpm
Voltage 0.3 - 0.5V 0.3 - 0.5V

Pulse sig-
nal
PBIB1424E

SEF997U SEF998U

<Terminal 49 and ground>


Condition Idle 2,000 rpm
Voltage Approximately 2.5V Approximately 2.5V

Pulse sig-
nal

SEF999U SEF001V

OK or NG
OK >> GO TO 7.
NG >> Replace distributor assembly with camshaft position sensor.

EC-880
DTC P0340 CMP SENSOR
[VG33E]
7. CHECK INTERMITTENT INCIDENT A
Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END EC

Removal and Installation UBS00DJX

DISTRIBUTOR C
Refer to EM-80, "OUTER COMPONENT PARTS" .

EC-881
DTC P0400 EGR FUNCTION
[VG33E]
DTC P0400 EGR FUNCTION PFP:14710

Description UBS00DJY

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator
Camshaft position sensor Engine speed
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature EGR control EGRC-solenoid valve
Ignition switch Start signal
Throttle position sensor Throttle position

This system cuts and controls vacuum applied to the EGR valve to suit engine operating conditions. This cut-
and-control operation is accomplished through the ECM and the EGRC-solenoid valve. When the ECM
detects any of the following conditions, current does not flow through the solenoid valve. This causes the
intake manifold vacuum to be discharged into the atmosphere. The EGR valve remains closed.
● Low engine coolant temperature
● Engine starting
● High-speed engine operation
● Engine idling
● Excessively high engine coolant temperature
● Mass air flow sensor malfunction

SEF317U

COMPONENT DESCRIPTION
Exhaust Gas Recirculation (EGR) Valve
The EGR valve controls the amount of exhaust gas routed to the
intake manifold. Vacuum is applied to the EGR valve in response to
throttle valve opening and EGRC-BPT valve operation. The vacuum
controls the movement of a taper valve connected to the vacuum
diaphragm in the EGR valve.

SEF783K

EC-882
DTC P0400 EGR FUNCTION
[VG33E]
EGRC-Solenoid Valve
The EGRC-solenoid valve responds to signals from the ECM. When A
the ECM sends an ON (ground) signal, the coil in the solenoid valve
is energized. The vacuum signal (from the intake manifold collector
to the EGR valve) passes through the solenoid valve. The signal EC
then reaches the EGR valve.
When the ECM sends an OFF signal, a plunger will then move to cut
the vacuum signal from the intake manifold to the ECR valve.
C

SEF318UA
D

On Board Diagnosis Logic UBS00DJZ

If the absence of EGR flow is detected by EGR temperature sensor E


under the condition that calls for EGR, a low-flow malfunction is
diagnosed.
F

SEF073P H

Trouble diagnosis
DTC No.
name
DTC detecting condition Possible Cause I
● EGR valve stuck closed
● EGRC-BPT valve
J
● Vacuum hose
EGRC-solenoid ● No EGR flow is detected under condi-
P0400 ● EGRC-solenoid valve
valve circuit close tions that call for EGR.
● EGR passage
K
● EGR temperature sensor
● Exhaust gas leaks

DTC Confirmation Procedure UBS00DK0


L

CAUTION:
Always drive vehicle at a safe speed.
M
NOTE:
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 5 seconds before conducting the next test.
● P0400 will not be displayed at “SELF-DIAG RESULTS” mode with CONSULT-II even though DTC work
support test result is “NG”.
WITH CONSULT-II
1. Turn ignition switch ON.

EC-883
DTC P0400 EGR FUNCTION
[VG33E]
2. Check “COOLAN TEMP/S” in “DATA MONITOR” mode with
CONSULT-II.
Confirm COOLAN TEMP/S valve is within the range listed
below.
COOLAN TEMP/S: Less than 40°C (104°F)
If the value is out of range, park the vehicle in a cool place and
allow the engine temperature to stabilize. Do not attempt to
lower the engine coolant temperature with a fan or means other
than ambient air. Doing so may produce an inaccurate diagnos-
tic result.
SEF013Y
3. Start engine and let it idle monitoring “COOLAN TEMP/S” value.
When the “COOLAN TEMP/S” value reaches 70°C (158°F), immediately go to the next step.
4. Select “EGR SYSTEM P0400” of “EGR SYSTEM” in “DTC WORK SUPPORT” mode with CONSULT-II.
5. Touch “START”.
6. Accelerate vehicle to a speed of 40 km/h (25 MPH) once and
then stop vehicle with engine running.
If “COMPLETED” appears on CONSULT-II screen, go to step 9.
If “COMPLETED” does not appear on CONSULT-II screen, go to
the following step.
7. Check the output voltage of “THRTL POS SEN” (at closed throt-
tle position) and note it.

SEF732Y

8. When the following conditions are met, “TESTING” will be dis-


played on the CONSULT-II screen. Maintain the conditions until
“TESTING” changes to “COMPLETED”. (It will take approxi-
mately 60 seconds or more.)
ENG SPEED 1,600 - 2,400 rpm (A/T)
1,800 - 2,600 rpm (M/T)
B/FUEL SCHDL 6 - 9 msec
THRTL POS SEN X − (X + 0.82) V
X = Voltage value measured at step 7
Selector lever Suitable position SEF733Y

If “TESTING” is not displayed after 5 minutes, retry from


step 2.
9. Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to EC-887, "Diagnostic
Procedure" .

SEF235Y

Overall Function Check UBS00DK1

Use this procedure to check the overall EGR function. During this check, a 1st trip DTC might not be con-
firmed.
WITH GST
1. Start engine and warm it up to normal operating temperature.

EC-884
DTC P0400 EGR FUNCTION
[VG33E]
2. Check the EGR valve lifting when revving engine from 2,000 to 3,000 rpm quickly under no load using the
following methods. A

EC

D
SEF642Q

EGR valve should lift up and down without sticking.


If NG, go to EC-887, "Diagnostic Procedure" . E
3. Check voltage between ECM terminal 63 (EGR temperature
sensor signal) and ground at idle speed.
Less than 4.5V should exist. F
If NG, go to next step.
4. Turn ignition switch OFF.
G

H
SEF182V

5. Disconnect EGR temperature sensor harness connector. I


6. Disconnect ECM harness connector.

AEC660A
L

7. Check harness continuity between EGR temperature sensor harness connector terminal 2 and ECM ter-
minal 43. Refer to EC-900, "Wiring Diagram" . M

Continuity should exist.


8. Perform EC-902, "Component Inspection" .

EC-885
DTC P0400 EGR FUNCTION
[VG33E]
Wiring Diagram UBS00DK2

BBWA0504E

EC-886
DTC P0400 EGR FUNCTION
[VG33E]
Diagnostic Procedure UBS00DK3

1. CHECK EXHAUST GAS LEAK A

1. Start engine and run it at idle.


2. Listen for an exhaust gas leak before three way catalyst (manifold). EC

E
SEC502D

OK or NG
F
OK (With CONSULT-II)>>GO TO 2.
OK (Without CONSULT-II)>>GO TO 3.
NG >> Repair or replace.
G
2. CHECK VACUUM SOURCE TO EGR VALVE
With CONSULT-II H
1. Warm engine up to normal operating temperature.
2. Disconnect vacuum hose to EGR valve.
3. Check for vacuum existence at idle. I

Vacuum should not exist at idle.


J

AEC648A

L
4. Select “EGRC SOLENOID VALVE” in “ACTIVE TEST” mode
with CONSULT-II and turn the solenoid valve ON.
5. Check for vacuum existence when revving engine from idle up M
to 3,000rpm.
Vacuum should exist when revving engine.
OK or NG
OK >> GO TO 4.
NG >> GO TO 5.
SEF129Y

EC-887
DTC P0400 EGR FUNCTION
[VG33E]
3. CHECK VACUUM SOURCE TO EGR VALVE
Without CONSULT-II
1. Warm engine up to normal operating temperature.
2. Disconnect vacuum hose to EGR valve.
3. Check for vacuum existence at idle.
Vacuum should not exist at idle.
4. Check for vacuum existence when revving engine from idle up
to 3,000 rpm quickly.
Vacuum should exist when revving engine.
OK or NG
OK >> GO TO 4.
AEC648A
NG >> GO TO 5.

4. CHECK EGR VALVE


Refer to EC-890, "Component Inspection" .
OK or NG
OK >> GO TO 11.
NG >> Replace EGR valve.

5. CHECK VACUUM HOSE


1. Turn ignition switch OFF.
2. Check vacuum hose for clogging, cracks or improper connec-
tion.
OK or NG
OK (With CONSULT-II)>>GO TO 6.
OK (Without CONSULT-II)>>GO TO 7.
NG >> Repair or replace vacuum hose.

SEF109L

6. CHECK EGRC-SOLENOID VALVE OPERATION


With CONSULT-II
1. Turn ignition switch ON.
2. Turn EGRC-solenoid valve “ON” and “OFF” in “ACTIVE TEST”
mode with CONSULT-II and check operating sound.
Clicking noise should be heard.
OK or NG
OK >> GO TO 8.
NG >> Repair or replace EGRC-solenoid valve or repair circuit.

SEF129Y

EC-888
DTC P0400 EGR FUNCTION
[VG33E]
7. CHECK EGRC-SOLENOID VALVE OPERATION A
Without CONSULT-II
1. Disconnect ECM harness connector.
EC
2. Turn ignition switch ON.
3. Connect a suitable jumper wire between ECM terminal 103 and ground.
4. Check operating sound of EGRC-solenoid valve when disconnecting and connecting the jumper wire. C
Clicking noise should be heard.
OK or NG
D
OK >> GO TO 9.
NG >> Repair or replace EGRC-solenoid valve or repair circuit.

8. CHECK EGRC-SOLENOID VALVE E

1. Perform “EGRC SOLENOID VALVE” in “ACTIVE TEST” mode.


2. Check air passage continuity and operation delay time under the F
following conditions.
Air passage continuity Air passage continuity
Conditions G
between A and B between A and C
ON Yes No
OFF No Yes
H
OK or NG
OK >> GO TO 10. SEF129Y

NG >> Repair EGRC-solenoid valve. I


9. CHECK EGRC-SOLENOID VALVE
1. Check air passage continuity and operation delay time under the J
following conditions.
Air passage continuity Air passage continuity
Conditions K
between A and B between A and C
12V direct current supply
between terminals 1 and Yes No
2 L
No supply No Yes

OK or NG
AEC919
M
OK >> GO TO 10.
NG >> Repair EGRC-solenoid valve.

10. CHECK EGRC-BPT VALVE


Refer to EC-890, "Component Inspection" .
OK or NG
OK >> GO TO 11.
NG >> Replace EGRC-BPT valve.

11. CHECK EGR TEMPERATURE SENSOR


Refer to EC-902, "Component Inspection" .
OK or NG
OK >> GO TO 12.
NG >> Replace EGR temperature sensor.

EC-889
DTC P0400 EGR FUNCTION
[VG33E]
12. CHECK INTERMITTENT INCIDENT
Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection UBS00DK4

EGR VALVE
1. Apply vacuum to EGR vacuum port with a hand vacuum pump.
EGR valve spring should lift.
2. Check for sticking.
3. If NG, repair or replace EGR valve.

MEF137D

EGRC-BPT VALVE
1. Plug one of two ports of EGRC-BPT valve.
2. Vacuum from the other port and check for leakage while apply-
ing a pressure above 0.981 kPa (100 mmH2 O, 3.94 inH2 O)
from under EGRC-BPT valve.
3. If a leakage is noted, replace the valve.

SEF083P

Removal and Installation UBS00DK5

EGR VALVE
Refer to EM-80, "OUTER COMPONENT PARTS" .

EC-890
DTC P0402 EGRC-BPT VALVE FUNCTION
[VG33E]
DTC P0402 EGRC-BPT VALVE FUNCTION PFP:14741
A
Description UBS00DK6

EC

SEF864U
G

SYSTEM DESCRIPTION
The EGRC-BPT valve monitors exhaust pressure to activate the diaphragm, controlling intake manifold vac- H
uum applied to the EGR valve. In other words, recirculated exhaust gas is controlled in response to positioning
of the EGR valve or to engine operation.
On Board Diagnosis Logic UBS00DK7 I
If too much EGR flow exists due to an EGRC-BPT valve malfunction, off idle engine roughness will increase. If
the roughness is large, then the vacuum to the EGR valve is interrupted through the EGRC-solenoid valve. If
the engine roughness is reduced at that time, the EGRC-BPT valve malfunction is indicated. J
DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
● EGRC-BPT valve
K
● EGR valve
● Loose or disconnected rubber tube
● Blocked rubber tube
● The EGRC-BPT valve does not L
P0402 ECRC-BPT VALVE FUNCTION ● Camshaft position sensor
operate properly.
● Blocked exhaust system
● Orifice
M
● Mass air flow sensor
● EGRC-solenoid valve

DTC Confirmation Procedure UBS00DK8

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.

EC-891
DTC P0402 EGRC-BPT VALVE FUNCTION
[VG33E]
WITH CONSULT-II
1. Install vacuum gauge between EGRC-BPT valve and EGR
valve as shown in the illustration.
2. Start engine and warm it up to normal operating temperature.
3. Stop engine and wait at least 5 seconds.
4. Turn ignition switch ON and select “EGRC-BPT VLV P0402” of
“EGR SYSTEM” in “DTC WORK SUPPORT” mode with CON-
SULT-II.
5. Start engine and let it idle.

SEF930VA

6. Touch “START”.
7. Check the output voltage of “THRTL POS SEN” (at closed throt-
tle position) and note it.

SEF718Z

8. When the following conditions are met, “TESTING” will be dis-


played on the CONSULT-II screen and the bar chart may
increase. Maintain the conditions many times until “COM-
PLETED” appears.
Selector lever Suitable position
ENG SPEED 1,000 - 1,600 rpm
Vehicle speed 30 - 60 km/h (19 - 37 MPH) (A/T)
30 - 100 km/h (19 - 62 MPH) (M/T)
B/FUEL SCHDL 3.5 - 5.2 msec
SEF719Z
THRTL POS SEN X – (X + 0.9) V
X = Voltage value measured at step 7

NOTE:
● The bar chart on CONSULT-II screen indicates the status
of this test. However, the test may be finished before the
bar chart becomes full scale.
● If the bar chart indication does not continue to progress,
completely release accelerator pedal once and try to
meet the conditions again.
● If “TESTING” does not appear on CONSULT-II screen,
retry from step 2.
9. If CONSULT-II instructs to carry out Overall Function Check, go LEC038A
to next step. If “NG” is displayed, refer to EC-894, "Diagnostic
Procedure" .
10. Open engine hood.

EC-892
DTC P0402 EGRC-BPT VALVE FUNCTION
[VG33E]
11. Raise engine speed to 2,000 to 2,800 rpm under no-load and
hold it. Then touch “NEXT” on CONSULT-II screen. A

EC

PEF034W

D
12. Check vacuum gauge while keeping engine speed at 2,000 to
2,800 rpm.
Vacuum should be 0 to −20 kPa (0 to −150 mmHg, 0 to −5.91 E
inHg).
If NG, go to EC-894, "Diagnostic Procedure" .
If OK, touch “YES” on the CONSULT-II screen.
F
13. Check the rubber tube between intake manifold collector,
EGRC-solenoid valve, EGR valve and EGRC-BPT valve for
cracks, blockages or twisting.
If NG, repair or replace. G
If OK, touch “YES” on the CONSULT-II screen. PEF035W

Overall Function Check UBS00DK9


H
Use this procedure to check the overall function of the EGRC-BPT valve. During this check, a 1st trip DTC
might not be confirmed.
WITH GST I
1. Install vacuum gauge between EGRC-BPT valve and EGR
valve as shown in the illustration.
2. Lift up vehicle. J
3. Start engine and shift to D (A/T), 1st (M/T) position.
4. Check vacuum gauge while keeping engine speed at 2,000 to
2,800 rpm. K
Vacuum should be 0 to −20 kPa (0 to −150 mmHg, 0 to −5.91
inHg).
If NG, go to EC-894, "Diagnostic Procedure" . L
If OK, go to next step.
SEF930V
5. Check rubber tube between intake manifold collector, EGRC-
solenoid valve, EGR valve and EGRC-BPT valve for misconnection, cracks or blockages. M
6. If NG, go to EC-894, "Diagnostic Procedure" .

EC-893
DTC P0402 EGRC-BPT VALVE FUNCTION
[VG33E]
Diagnostic Procedure UBS00DKA

1. CHECK HOSE
Check vacuum hose for clogging and improper connection.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace vacuum hose.

2. CHECK EXHAUST SYSTEM


Check exhaust system for collapse.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace exhaust system.

3. CHECK ORIFICE
Check if orifice is installed in vacuum hose between EGRC-BPT valve and EGRC-solenoid valve.
OK or NG
OK >> GO TO 4.
NG >> Replace vacuum hose.

4. CHECK EGRC-BPT VALVE


Refer to EC-896, "Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace EGRC-BPT valve.

EC-894
DTC P0402 EGRC-BPT VALVE FUNCTION
[VG33E]
5. CHECK CAMSHAFT POSITION SENSOR A
1. Install any parts removed.
2. Start engine.
3. Check voltage between ECM terminals 44, 48 and ground, ECM terminal 49 and ground with DC range. EC
NOTE:
The pulse cycle changes depending on rpm at idle.
<Terminal 44 or 48 and ground> C

Condition Idle 2,000 rpm


Voltage 0.3 - 0.5V 0.3 - 0.5V D

Pulse sig-
E
nal

PBIB1424E F
SEF997U SEF998U

<Terminal 49 and ground>


G
Condition Idle 2,000 rpm
Voltage Approximately 2.5V Approximately 2.5V

Pulse sig-
nal I

SEF999U SEF001V
J
OK or NG
OK >> GO TO 6.
NG >> Replace camshaft position sensor.
K
6. CHECK MASS AIR FLOW SENSOR
Refer to EC-733, "Component Inspection" . L
OK or NG
OK >> GO TO 7.
NG >> Replace mass air flow sensor. M

EC-895
DTC P0402 EGRC-BPT VALVE FUNCTION
[VG33E]
7. CHECK EGRC-SOLENOID VALVE
With CONSULT-II
1. Perform “EGRC SOLENOID VALVE” in “ACTIVE TEST” mode.
2. Check air passage continuity and operation delay time under the
following conditions.
Air passage continuity Air passage continuity
Conditions
between A and B between A and C
ON Yes No
OFF No Yes

SEF129Y

Without CONSULT-II
1. Check air passage continuity and operation delay time under the
following conditions.
Air passage continuity Air passage continuity
Conditions
between A and B between A and C
12V direct current supply
between terminals 1 and Yes No
2
No supply No Yes
OK or NG
AEC919
OK >> GO TO 8.
NG >> Replace EGRC-solenoid valve.

8. CHECK EGR VALVE


Refer to EC-890, "Component Inspection" .
OK or NG
OK >> GO TO 9.
NG >> Replace EGR valve.

9. CHECK INTERMITTENT INCIDENT


Perform EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Component Inspection UBS00DKB

EGRC-BPT VALVE
1. Plug one of two ports of EGRC-BPT valve.
2. Vacuum from the other port and check leakage without applying
any pressure from under EGR-BPT valve.
Leakage should exist.

SEF172P

EC-896
DTC P0405, P0406 EGRT SENSOR
[VG33E]
DTC P0405, P0406 EGRT SENSOR PFP:14710
A
Component Description UBS00DKC

The EGR temperature sensor detects temperature changes in the


EGR passageway. When the EGR valve opens, hot exhaust gases EC
flow, and the temperature in the passageway changes. The EGR
temperature sensor is a thermistor that modifies a voltage signal
sent from the ECM. This modified signal then returns to the ECM as
an input signal. As the temperature increases, EGR temperature C
sensor resistance decreases. This sensor is not used to control the
engine system.
It is used only for the on board diagnosis. D

SEF599K

E
<Reference data>
EGR temperature Voltage* Resistance
F
°C (°F) V MΩ
0 (32) 4.56 0.62 - 1.05
50 (122) 2.25 0.065 - 0.094 G
100 (212) 0.59 0.011 - 0.015
*: These data are reference values and are measured between ECM terminal 63
(EGR temperature sensor) and ground. H
When EGR system is operating.
Voltage: 0 - 1.5V

SEF068XB
L
On Board Diagnosis Logic UBS00DKD

DTC No. Trouble diagnosis name DTC detecting condition Possible Cause M
● Harness or connectors
An excessively low voltage from the (The EGR temperature sensor circuit is shorted.)
EGR temperature circuit
P0405 EGR temperature sensor is sent to ● EGR temperature sensor
low input
ECM. ● Malfunction of EGR function, EGRC-BPT valve
or EGRC-solenoid valve
● Harness or connectors
An excessively high voltage from the (The EGR temperature sensor circuit is open.)
EGR temperature circuit
P0406 EGR temperature sensor is sent to ● EGR temperature sensor
high input
ECM. ● Malfunction of EGR function, EGRC-BPT valve
or EGRC-solenoid valve

DTC Confirmation Procedure UBS00DKE

Perform PROCEDURE FOR DTC P0405 first. If 1st trip DTC cannot be confirmed, perform PROCE-
DURE FOR DTC P0406.

EC-897
DTC P0405, P0406 EGRT SENSOR
[VG33E]
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
PROCEDURE FOR DTC P0405
With CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Verify that engine coolant temperature is less than 50°C
(122°F).
If the engine coolant temperature is above the range, cool
the engine down.
4. Start engine and let it idle for at least 8 seconds.
5. If 1st trip DTC is detected, go to EC-901, "Diagnostic Procedure"
.

SEF174Y

With GST
● Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR DTC P0406
CAUTION:
Always drive vehicle at a safe speed.
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Confirm that EGR valve is not lifting.
If the result is NG, perform trouble diagnosis for DTC P1402. Refer to EC-1065 .
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Read “EGR TEMP SEN” at about 1,500 rpm while holding the
EGR valve in full open position by hand.
Voltage should decrease to less than 1.5V.
If the result is NG, go to EC-901, "Diagnostic Procedure" .
If the result is OK, go to following step.
5. Turn ignition switch OFF and wait at least 5 seconds.
6. Turn ignition switch ON.
7. Check the output voltage of “THRTL POS SEN” (at closed throt-
tle position) and note it. SEF201Y
8. Start engine.
9. Maintain the following conditions for at least 5 consecutive seconds.
ENG SPEED 1,600 - 2,400 rpm (A/T)
1,800 - 2,600 rpm (M/T)
COOLAN TEMP/S Above 70°C (158°F)
B/FUEL SCHDL 6 - 9 msec
THRTL POS SEN X − (X + 0.82) V
X = Voltage value measured at step 7
Selector lever Suitable position
10. If 1st trip DTC is detected, go to EC-901, "Diagnostic Procedure" .
Overall Function Check UBS00DKF

Use this procedure to check the overall function of the EGR temperature sensor. During this check, a 1st trip
DTC might not be confirmed.

EC-898
DTC P0405, P0406 EGRT SENSOR
[VG33E]
PROCEDURE FOR DTC P0406
With GST A
1. Start engine and warm it up to normal operating temperature.
2. Confirm that EGR valve is not lifting. If NG, perform trouble diag-
nosis for DTC P1402. Refer to EC-1065 . EC

SEF360Q
E
3. Check voltage between ECM terminal 63 (EGR temperature
sensor signal) and ground at about 1,500 rpm with EGR valve
lifted up to the full position by hand. F
Voltage should decrease to less than 1.5V.
4. If NG, go to EC-901, "Diagnostic Procedure" .
If OK, perform trouble diagnoses for DTC P0400 and P1400. G
Refer to P0400 EC-882 and P1400 EC-1060 .

SEF362Q

EC-899
DTC P0405, P0406 EGRT SENSOR
[VG33E]
Wiring Diagram UBS00DKG

BBWA0506E

EC-900
DTC P0405, P0406 EGRT SENSOR
[VG33E]
Diagnostic Procedure UBS00DKH

1. CHECK GROUND CONNECTIONS A

1. Turn ignition switch OFF.


2. Loosen and retighten ground screw. EC
Refer to EC-709, "Ground Inspection" .
OK or NG
OK >> GO TO 2. C
NG >> Repair or replace ground connections.

BBIA0418E
E

2. CHECK EGR TEMPERATURE SENSOR POWER SUPPLY CIRCUIT


F
1. Disconnect EGR temperature sensor harness connector.
2. Turn ignition switch ON.
G

I
AEC660A

3. Check voltage between EGR temperature sensor terminal 1 and J


ground with CONSULT-II or tester.
Voltage: Approximately 5V
K
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connectors.
L

SEF263W M
3. CHECK EGR TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between EGR temperature sensor terminal 2 and ECM terminal 43.
Refer to the Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connector.

EC-901
DTC P0405, P0406 EGRT SENSOR
[VG33E]
4. CHECK EGR TEMPERATURE SENSOR
Refer to EC-902, "Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace EGR temperature sensor.

5. CHECK INTERMITTENT INCIDENT


Perform EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection UBS00DKI

EGR TEMPERATURE SENSOR


1. Check resistance change and resistance value.

SEF643Q

<Reference data>
EGR temperature °C (°F) Voltage [V] Resistance MΩ
0 (32) 4.56 0.62 - 1.05
50 (122) 2.25 0.065 - 0.094
100 (212) 0.59 0.011 - 0.015

SEF068XB

2. If NG, replace EGR temperature sensor.


Removal and Installation UBS00DKJ

EGR TEMPERATURE SENSOR


Refer to EM-80, "OUTER COMPONENT PARTS" .

EC-902
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
[VG33E]
DTC P0420, P0430 THREE WAY CATALYST FUNCTION PFP:20905
A
On Board Diagnosis Logic UBS00DKK

The ECM monitors the switching frequency ratio of heated oxygen


sensors 1 and 2. EC
A three way catalyst (Manifold) with high oxygen storage capacity
will indicate a low switching frequency of heated oxygen sensor 2.
As oxygen storage capacity decreases, the heated oxygen sensor 2
switching frequency will increase. C
When the frequency ratio of heated oxygen sensors 1 and 2
approaches a specified limit value, the three way catalyst (Manifold)
malfunction is diagnosed. D

SEF484YF

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Three way catalyst (Manifold) F
P0420 ● Exhaust tube
(Bank 1) ● Three way catalyst (Manifold) does not oper- ● Intake air leaks
Catalyst system effi- ate properly.
ciency below threshold
● Fuel injector G
● Three way catalyst (Manifold) does not have
enough oxygen storage capacity. ● Fuel injector leaks
P0430
(Bank 2) ● Spark plug
● Improper ignition timing H

DTC Confirmation Procedure UBS00DKL

NOTE: I
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II J
TESTING CONDITION
● Do not hold engine speed for more than the specified minutes below.
K
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load. L
4. Let engine idle for 1 minute.
5. Open engine hood.
6. Select “DTC & SRT CONFIRMATION” then “SRT WORK SUP- M
PORT” mode with CONSULT-II.
7. Rev engine up to 2,000 to 3,000 rpm and hold it for 3 consecu-
tive minutes then release the accelerator pedal completely.
If “INCMP” of “CATALYST” changed to “COMPLT”, go to step
10.
8. Wait 5 seconds at idle.

SEF344Z

EC-903
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
[VG33E]
9. Rev engine up to 2,000 to 3,000 rpm and maintain it until
“INCMP” of “CATALYST” changes to “CMPLT” (It will take
approximately 5 minutes).
If not “CMPLT”, perform the following.

SEF345Z

10. Select “SELF-DIAG RESULTS” mode with CONSULT-II.


11. Confirm that the 1st trip DTC is not detected.
If the 1st trip DTC is detected, go to EC-905, "Diagnostic Proce-
dure" .

SEF560X

Overall Function Check UBS00DKM

Use this procedure to check the overall function of the three way catalyst (manifold). During this check, a DTC
might not be confirmed.
CAUTION:
Always drive vehicle at a safe speed.
WITH GST
1. Start engine and warm it up to the normal operation temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Set voltmeters probes between ECM terminals 50 [HO2S1 (B1)
signal], 51 [HO2S1 (B2) signal] and ground, and ECM terminals
56 [HO2S2 (B1) signal], 57 [HO2S2 (B2) signal] and ground.
6. Keep engine speed at 2,000 rpm constant under no load.

PBIB2157E

7. Make sure that the voltage switching frequency (high & low)
between ECM terminals 56 and ground, or 57 and ground is
very less than that of ECM terminals 50 and ground, or 51 and
ground.
Switching frequency ratio = A/B
A: Heated oxygen sensor 2 voltage switching frequency
B: Heated oxygen sensor 1 voltage switching frequency
This ratio should be less than 0.75.
If the ratio is greater than above, it means three way catalyst
(manifold) does not operate properly. Go to EC-905, "Diagnostic
Procedure" .
PBIB1437E

EC-904
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
[VG33E]
NOTE:
If the voltage at terminal 50 or 51 does not switch periodically more than 5 times within 10 seconds at step 5, A
perform trouble diagnosis for DTC P0133, P0153 first. (See EC-787, "DTC P0133, P0153 HO2S1" .)
Diagnostic Procedure UBS00DKN
EC
1. CHECK EXHAUST SYSTEM
Visually check exhaust tubes and muffler for dent.
OK or NG C
OK >> GO TO 2.
NG >> Repair or replace it.
D
2. CHECK EXHAUST GAS LEAK
1. Start engine and run it at idle.
E
2. Listen for an exhaust gas leak before the three way catalyst (manifold).

SEC502D

OK or NG I
OK >> GO TO 3.
NG >> Repair or replace.
J
3. CHECK INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor.
OK or NG K
OK >> GO TO 4.
NG >> Repair or replace.
L
4. CHECK IGNITION TIMING
Check the following items. Refer to EC-652, "Basic Inspection" .
M
Items Specifications
M/T: 10 ± 5° BTDC (in Neutral position)
Ignitions timing
A/T: 10 ± 5° BTDC (in P or N position)
M/T: 700 ± 50 rpm (in Neutral position)
Base idle speed
A/T: 700 ± 50 rpm (in P or N position)
Closed throttle position switch idle Feeler gauge thickness and switch
position adjustment condition
0.3 mm (0.012 in): ON
0.4 mm (0.016 in): OFF
M/T: 750 ± 50 rpm (in Neutral position)
Target idle speed
A/T: 750 ± 50 rpm (in P or N position)

OK or NG
OK >> GO TO 5.
NG >> Adjust ignition timing.

EC-905
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
[VG33E]
5. CHECK INJECTORS
1. Refer to Wiring Diagram for Injectors, EC-1149 .
2. Stop engine and then turn ignition switch ON.
3. Check voltage between ECM terminals 102, 104, 106, 109, 111
and 113 and ground with CONSULT-II or tester.
Battery voltage should exist.
OK or NG
OK >> GO TO 6.
NG >> Perform EC-1148, "INJECTOR CIRCUIT" .

SEF711U

6. CHECK IGNITION SPARK


1. Turn ignition switch OFF.
2. Disconnect ignition wire from spark plug.
3. Connect a known-good spark plug to the ignition wire.
4. Disconnect all injector harness connectors.
5. Place end of spark plug against a suitable ground and crank engine.
6. Check for spark.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

SEF282G

7. CHECK IGNITION WIRES


1. Inspect wires for cracks, damage, burned terminals and for improper fit.
2. Measure the resistance of wires to their distributor cap terminal.
Move each wire while testing to check for intermittent breaks.
Resistance:
Cylinder No. Resistance kΩ [at 25°C (77°F)]
1 Approx. 6.5
2 Approx. 10.0
3 Approx. 8.5
4 Approx. 12.5
5 Approx. 8.5 SEF174P

6 Approx. 11.0

If the resistance exceeds the above specification, inspect ignition wire to distributor cap connection. Clean
connection or replace the ignition wire with a new one.
OK or NG
OK >> Check ignition coil, power transistor and their circuits. Refer to EC-1142, "IGNITION SIGNAL" .
NG >> Replace.

EC-906
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
[VG33E]
8. CHECK INJECTOR A
1. Turn ignition switch OFF.
2. Remove injector assembly.
Refer to EM-80, "OUTER COMPONENT PARTS" . EC
Keep fuel hose and all injectors connected to injector gallery.
3. Reconnect all injector harness connectors.
4. Disconnect all ignition coil harness connectors. C
5. Turn ignition switch ON.
Make sure fuel does not drip from injector.
OK or NG D
OK (Does not drip)>>GO TO 9.
NG (Drips)>>Replace the injector(s) from which fuel is dripping.
E
9. CHECK INTERMITTENT INCIDENT
Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
F

Trouble is fixed>>INSPECTION END


Trouble is not fixed>>Replace three way catalyst (manifold).
G

EC-907
DTC P0441 EVAP CONTROL SYSTEM
[VG33E]
DTC P0441 EVAP CONTROL SYSTEM PFP:14950

System Description UBS00DKO

NOTE:
If DTC P0441 is displayed with P0510, perform trouble diagnosis for DTC P0510 first. (See EC-999 .)

PBIB1438E

In this evaporative emission (EVAP) control system, purge flow occurs during non-closed throttle conditions.
Purge volume is related to air intake volume. Under normal purge conditions (non-closed throttle), the EVAP
canister purge volume control solenoid valve is open. Purge flow exposes the EVAP control system pressure
sensor to intake manifold vacuum.
On Board Diagnosis Logic UBS00DKP

Under normal conditions (non-closed throttle), sensor output voltage indicates if pressure drop and purge flow
are adequate. If not, a malfunction is determined.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● EVAP canister purge volume control
solenoid valve stuck closed
● EVAP control system pressure sensor
and the circuit
● Loose, disconnected or improper con-
EVAP control system does not operate prop- nection of rubber tube
EVAP control system erly, EVAP control system has a leak between ● Blocked rubber tube
P0441
incorrect purge flow intake manifold and EVAP control system pres-
● Cracked EVAP canister
sure sensor.
● EVAP canister purge volume control
solenoid valve circuit
● Closed throttle position switch
● Blocked purge port
● EVAP canister vent control valve

DTC Confirmation Procedure UBS00DKQ

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5°C (41°F) or more.

EC-908
DTC P0441 EVAP CONTROL SYSTEM
[VG33E]
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature. A
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Start engine and let it idle for at least 70 seconds.
EC
4. Select “PURG FLOW P0441” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode with CON-
SULT-II.
5. Touch “START”.
C
If “COMPLETED” is displayed, go to step 7.
6. When the following conditions are met, “TESTING” will be displayed on the CONSULT-II screen. Maintain
the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take at least 35 seconds.)
D
Selector lever Suitable position
VHCL SPEED SE 32 - 120 km/h (20 - 75 MPH)
ENG SPEED 500 - 3,400 rpm E
B/FUEL SCHDL 1.0 - 10.0 msec
COOLAN TEMP/S 0 - 119°C (32 - 246°F)
F

I
PBIB0826E

If “TESTING” is not changed for a long time, retry from step 2.


7. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC- J
910, "Diagnostic Procedure" .
Overall Function Check UBS00DKR
K
Use this procedure to check the overall monitoring function of the EVAP control system purge flow monitoring.
During this check, a DTC might not be confirmed.
WITH GST L
1. Lift up drive wheels.
2. Start engine and warm it up to normal operating temperature.
M
3. Turn ignition switch OFF and wait at least 5 seconds.
4. Start engine and wait at least 70 seconds.
5. Set voltmeter probes to ECM terminals 62 (EVAP control system
pressure sensor signal) and ground.
6. Check EVAP control system pressure sensor value at idle speed
and note it.
7. Establish and maintain the following conditions for at least 1
minute.
Air conditioner switch ON
Headlamp switch ON
Rear window defogger switch ON
SEF906U
Engine speed Approx. 3,000 rpm
Gear position Any position other than P, N or R

8. Verify that EVAP control system pressure sensor value stays 0.1V less than the value at idle speed (mea-
sured at step 6) for at least 1 second.
EC-909
DTC P0441 EVAP CONTROL SYSTEM
[VG33E]
9. If NG, go to EC-910, "Diagnostic Procedure" .
Diagnostic Procedure UBS00DKS

1. CHECK EVAP CANISTER


1. Turn ignition switch OFF.
2. Check EVAP canister for cracks.
OK or NG
OK (With CONSULT-II)>>GO TO 2.
OK (Without CONSULT-II)>>GO TO 3.
NG >> Replace EVAP canister.

2. CHECK PURGE FLOW


With CONSULT-II
1. Disconnect vacuum hose connected to EVAP canister purge
volume control solenoid valve at EVAP service port and install
vacuum gauge.
2. Start engine and let it idle.
3. Select “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II.
4. Rev engine up to 2,000 rpm.

AEC649A

5. Touch “Qd” and “Qu” on CONSULT-II screen to adjust “PURG


VOL CONT/V” opening.
PURG VOL CONT/V VACUUM
100% Should exist
0% Should not exist

OK or NG
OK >> GO TO 7.
NG >> GO TO 4.
SEF985Y

3. CHECK PURGE FLOW


Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose connected to EVAP canister purge
volume control solenoid valve at EVAP service port and install
vacuum gauge.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum gauge indication when revving engine up to
2,000 rpm.
Vacuum should exist.
6. Release the accelerator pedal fully and let idle.
Vacuum should not exist.
OK or NG AEC649A
OK >> GO TO 7.
NG >> GO TO 4.

EC-910
DTC P0441 EVAP CONTROL SYSTEM
[VG33E]
4. CHECK EVAP PURGE LINE A
1. Turn ignition switch OFF.
2. Check EVAP purge line for improper connection or disconnection.
Refer to EC-1174, "EVAPORATIVE EMISSION LINE DRAWING" . EC
OK or NG
OK >> GO TO 5.
NG >> Repair it. C

5. CHECK EVAP PURGE HOSE AND PURGE PORT


D
1. Disconnect purge hoses connected to EVAP service port A and
EVAP canister purge volume control solenoid valve B .
2. Blow air into each hose and EVAP purge port C .
E

G
SEF367U

3. Check that air flows freely. H


OK or NG
OK (with CONSULT-II)>>GO TO 6.
OK (without CONSULT-II)>>GO TO 7. I
NG >> Repair or clean hoses and/or purge port.

SEF368U
K

EC-911
DTC P0441 EVAP CONTROL SYSTEM
[VG33E]
6. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
If OK, inspection end. If NG, go to following step.

SEF985Y

3. Check air passage continuity.


Condition Air passage continuity between A
PURG VOL CONT/V value and B
100% Yes
0% No
If NG, replace the EVAP canister purge volume control solenoid
valve.
OK or NG
OK >> GO TO 8.
NG >> Replace EVAP canister purge volume control solenoid SEF660U

valve.

7. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


Without CONSULT-II
Check air passage continuity.
Air passage continuity between A
Condition
and B
12V direct current supply
Yes
between terminals 1 and 2
No supply No

If NG, replace the EVAP canister purge volume control solenoid


valve.
OK or NG
OK >> GO TO 8. SEF661U
NG >> Replace EVAP canister purge volume control solenoid
valve.

8. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR HOSE


1. Turn ignition switch OFF.
2. Check disconnection or improper connection of hose connected to EVAP control system pressure sensor.
OK or NG
OK >> GO TO 9.
NG >> Repair it.

EC-912
DTC P0441 EVAP CONTROL SYSTEM
[VG33E]
9. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR A
1. Disconnect EVAP control system pressure sensor harness con-
nector.
2. Check connectors for water. EC
Water should not exist.
OK or NG
OK >> GO TO 10. C
NG >> Replace EVAP control system pressure sensor.

D
AEC651A

10. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR FUNCTION E

Refer to DTC Confirmation Procedure for DTC P0452, EC-941 or P0453, EC-950 .
OK or NG
F
OK >> GO TO 11.
NG >> Replace EVAP control system pressure sensor.

11. CHECK EVAP CANISTER VENT CONTROL VALVE G

With CONSULT-II
1. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode. H
2. Check air passage continuity and operation delay time.

Condition VENT CONTROL/V


Air passage continuity between I
A and B
ON No
OFF Yes J

Operation takes less than 1second.


K
SEF013Z

Without CONSULT-II
L
1. Check air passage continuity and operation delay time under the
following condition.
Air passage continuity between A M
Condition
and B
12V direct current supply
No
between terminals 1 and 2
OFF Yes

Operation takes less than 1second.


If NG or operation takes more than 1 second, clean valve using air BBIA0309E
blower or replace as necessary.
If portion B is rusted, replace control valve.
Make sure new O-ring is installed properly.
OK or NG
OK (With CONSULT-II)>>GO TO 12.
OK (Without CONSULT-II)>>GO TO 13.
NG >> Replace EVAP canister vent control valve.

EC-913
DTC P0441 EVAP CONTROL SYSTEM
[VG33E]
12. CHECK CLOSED THROTTLE POSITION SWITCH
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Turn ignition switch ON.
4. Select “DATA MONITOR” mode with CONSULT-II.
5. Check indication of “CLSD THL/P SW”.
Measurement must be made with closed throttle position switch installed in vehicle.
Throttle valve conditions CLSD THL/P SW
Completely closed ON
Partially open or completely open OFF

If NG, adjust closed throttle position switch.


Check the following items. Refer to EC-652, "Basic Inspection" .
Items Specifications
M/T: 10 ± 5° BTDC (in Neutral position)
Ignitions timing
A/T: 10 ± 5° BTDC (in P or N position)
M/T: 700 ± 50 rpm (in Neutral position)
Base idle speed
A/T: 700 ± 50 rpm (in P or N position)
Closed throttle position switch idle Feeler gauge thickness and switch
position adjustment condition
0.3 mm (0.012 in): ON
0.4 mm (0.016 in): OFF
M/T: 750 ± 50 rpm (in Neutral position)
Target idle speed
A/T: 750 ± 50 rpm (in P or N position)

6. If it is impossible to adjust closed throttle position switch in “Basic Inspection”, replace closed throttle posi-
tion switch.
OK or NG
OK >> GO TO 14.
NG >> Replace throttle position switch with throttle position sensor.

EC-914
DTC P0441 EVAP CONTROL SYSTEM
[VG33E]
13. CHECK CLOSED THROTTLE POSITION SWITCH A
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Turn ignition switch OFF.
3. Disconnect closed throttle position switch harness connector.
4. Check continuity between closed throttle position switch termi-
C
nals 4 and 5.
Resistance measurement must be made with closed throttle
position switch installed in vehicle.
D
Throttle valve conditions Continuity
Completely closed Yes
Partially open or completely closed No E

If NG, adjust closed throttle position switch.


Check the following items. Refer to EC-652, "Basic Inspection" . BBIA0423E
F
Items Specifications
M/T: 10 ± 5° BTDC (in Neutral position)
Ignitions timing
A/T: 10 ± 5° BTDC (in P or N position) G
M/T: 700 ± 50 rpm (in Neutral position)
Base idle speed
A/T: 700 ± 50 rpm (in P or N position)
Closed throttle position switch idle Feeler gauge thickness and switch H
position adjustment condition
0.3 mm (0.012 in): ON
0.4 mm (0.016 in): OFF
I
M/T: 750 ± 50 rpm (in Neutral position)
Target idle speed
A/T: 750 ± 50 rpm (in P or N position)
5. If it is impossible to adjust closed throttle position switch in “Basic Inspection”, replace closed throttle posi- J
tion switch.
OK or NG
OK >> GO TO 14. K
NG >> Replace throttle position switch with throttle position sensor.

14. CHECK EVAP PURGE LINE


L
Inspect EVAP purge line (pipe and rubber tube). Check for evidence of leaks.
Refer to EC-1174, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG M
OK >> GO TO 15.
NG >> Replace it.

15. CLEAN EVAP PURGE LINE


Clean EVAP purge line (pipe and rubber tube) using air blower.

>> GO TO 16.

16. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-915
DTC P0442 EVAP CONTROL SYSTEM
[VG33E]
DTC P0442 EVAP CONTROL SYSTEM PFP:14950

On Board Diagnosis Logic UBS00DKT

NOTE:
If DTC P0442 is displayed with P1448, perform trouble diagnosis for DTC P1448 first. (See EC-1090 .)
This diagnosis detects leaks in the EVAP purge line using engine intake manifold vacuum.
If pressure does not increase, the ECM will check for leaks in the line between the fuel tank and EVAP canister
purge volume control solenoid valve, under the following “Vacuum test” conditions.
The vacuum cut valve bypass valve is opened to clear the line between the fuel tank and the EVAP canister
purge volume control solenoid valve. The EVAP canister vent control valve will then be closed to shut the
EVAP purge line off. The EVAP canister purge volume control solenoid valve is opened to depressurize the
EVAP purge line using intake manifold vacuum. After this occurs, the EVAP canister purge volume control
solenoid valve will be closed.

PBIB1438E

EC-916
DTC P0442 EVAP CONTROL SYSTEM
[VG33E]

DTC No. Trouble diagnosis name DTC detecting condition Possible cause A
● Incorrect fuel tank vacuum relief valve
● Incorrect fuel filler cap used
● Fuel filler cap remains open or fails to close. EC
● Foreign matter caught in fuel filler cap.
● Leak is in line between intake manifold and
EVAP canister purge volume control solenoid C
valve.
● Foreign matter caught in EVAP canister vent
control valve.
● EVAP canister or fuel tank leaks
D
● EVAP purge line (pipe and rubber tube) leaks
● EVAP purge line rubber tube bent
E
● Blocked or bent rubber tube to EVAP control sys-
EVAP control system EVAP control system has a leak, EVAP tem pressure sensor
P0442 small leak detected control system does not operate prop- ● Loose or disconnected rubber tube
(negative pressure) erly. F
● EVAP canister vent control valve and the circuit
● EVAP canister purge volume control solenoid
valve and the circuit
● Fuel tank temperature sensor G
● O-ring of EVAP canister vent control valve is
missing or damaged
● water separator H
● EVAP canister is saturated with water
● EVAP control system pressure sensor
● Fuel level sensor and the circuit I
● Refueling control valve
● Refueling EVAP vapor cut valve
● ORVR system leaks J

CAUTION:
● Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on. K
● If the fuel filler cap is not tightened properly, the MIL may come on.
● Use only a genuine NISSAN rubber tube as a replacement.
L
DTC Confirmation Procedure UBS00DKU

NOTE:
● If DTC P0442 is displayed with P1448, perform trouble diagnosis for DTC P1448 first. (See EC-1090 M
.)
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 5 seconds before conducting the next test.
TESTING CONDITION:
● Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 to 3/4 full, and vehicle is
placed on flat level surface.
● Open engine hood before conducting the following procedure.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 5 seconds.

EC-917
DTC P0442 EVAP CONTROL SYSTEM
[VG33E]
3. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
4. Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 32°C (32 - 90°F)
INT/A TEMP SE: More than 0°C (32°F)

SEF475Y

5. Select “EVAP SML LEAK P0442/P1442” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-II.
Follow the instruction displayed.

PBIB0829E

NOTE:
If the engine speed cannot be maintained within the range displayed on the CONSULT-II screen, go to
EC-652, "Basic Inspection" .
6. Make sure that “OK” is displayed.
If “NG” is displayed, refer to EC-919, "Diagnostic Procedure" .
NOTE:
Make sure that EVAP hoses are connected to EVAP canister
purge volume control solenoid valve properly.

LEC048A

WITH GST
NOTE:
Be sure to read the explanation of EC-635, "Driving Pattern" before driving vehicle.
1. Start engine.
2. Drive vehicle according to EC-635, "Driving Pattern" .
3. Stop vehicle.
4. Select MODE 1 with GST.
– If SRT of EVAP system is not set yet, go to the following step.
– If SRT of EVAP system is set, the result will be OK.
5. Turn ignition switch OFF and wait at least 5 seconds.
6. Start engine.
It is not necessary to cool engine down before driving.
7. Drive vehicle again according to the EC-635, "Driving Pattern" .
8. Stop vehicle.
9. Select MODE 3 with GST.

EC-918
DTC P0442 EVAP CONTROL SYSTEM
[VG33E]
– If P0442 is displayed on the screen, go to EC-919, "Diagnostic Procedure" .
– If P0441 is displayed on the screen, go to Diagnostic Procedure for DTC P0441, EC-910, "Diagnostic Pro- A
cedure" .
– If P0442 and P0441 are not displayed on the screen, go to the following step.
10. Select MODE 1 with GST. EC
– If SRT of EVAP system is set, the result will be OK.
– If SRT of EVAP system is not set, go to step 6.
C
Diagnostic Procedure UBS00DKV

1. CHECK FUEL FILLER CAP DESIGN


D
1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design.
OK or NG E
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap.
F

SEF915U

H
2. CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG I
OK >> GO TO 3.
NG >> ● Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
J
● Retighten until ratcheting sound is heard.

3. CHECK FUEL FILLER CAP FUNCTION


K
Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 5. L
NG >> GO TO 4.

4. CHECK FUEL TANK VACUUM RELIEF VALVE M


Refer to EC-1176, "Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.

EC-919
DTC P0442 EVAP CONTROL SYSTEM
[VG33E]
5. INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pres-
sure pump to EVAP service port securely.

AEC649A

SEF916U

NOTE:
Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.

With CONSULT-II>>GO TO 6.
Without CONSULT-II>>GO TO 7.

EC-920
DTC P0442 EVAP CONTROL SYSTEM
[VG33E]
6. CHECK FOR EVAP LEAK A
With CONSULT-II
1. Turn ignition switch ON.
EC
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-II.
3. Touch “START” and apply pressure into the EVAP line until the
pressure indicator reaches the middle of the bar graph.
C
NOTE:
● Never use compressed air or a high pressure pump.

● Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres- D


sure in the system.

PEF917U

F
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-1174, "EVAPORATIVE EMISSION LINE DRAW-
G
ING" .
OK or NG
OK >> GO TO 8. H
NG >> Repair or replace.

I
SEF200U

EC-921
DTC P0442 EVAP CONTROL SYSTEM
[VG33E]
7. CHECK FOR EVAP LEAK
Without CONSULT-II
1. Turn ignition switch OFF.
2. Apply 12 volts DC to EVAP canister vent control valve. The valve will close. (Continue to apply 12 volts
until the end of test.)
3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve
will open. (Continue to apply 12V until the end of test.)
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7
kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove pump and
EVAP service port adapter.
NOTE:
● Never use compressed air or a high pressure pump.

● Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres-


sure in the system.
AEC632A

5. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer
to EC-1174, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.

SEF200U

8. CHECK WATER SEPARATOR


1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Check that A and C are not clogged by blowing air into B with
A , and then C plugged.
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
● Do not disassemble water separator.
OK or NG
OK >> GO TO 9.
NG >> Replace water separator.

PBIB1032E

9. CHECK EVAP CANISTER VENT CONTROL VALVE, O-RING AND CIRCUIT


Refer to EC-1090, "DTC Confirmation Procedure" .
OK or NG
OK >> GO TO 10.
NG >> Repair or replace EVAP canister vent control valve and O-ring or harness/connector.

EC-922
DTC P0442 EVAP CONTROL SYSTEM
[VG33E]
10. CHECK IF EVAP CANISTER SATURATED WITH WATER A
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Check if water will drain from the EVAP canister.
Yes or No EC
Yes >> GO TO 11.
No (With CONSULT-II)>>GO TO 13.
No (Without CONSULT-II)>>GO TO 14. C

SEF596U
E
11. CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve attached.
F
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK (With CONSULT-II)>>GO TO 13. G
OK (Without CONSULT-II)>>GO TO 14.
NG >> GO TO 12.

12. DETECT MALFUNCTIONING PART H

Check the following.


● EVAP canister for damage I
● EVAP hose between EVAP canister and water separator for clogging or poor connection

>> Repair hose or replace EVAP canister. J

13. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
K
With CONSULT-II
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine. L
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-II screen to increase “PURG VOL
CONT/V” opening to 100%. M
5. Check vacuum hose for vacuum when revving engine up to
2,000 rpm.
Vacuum should exist.
OK or NG
OK >> GO TO 17.
NG >> GO TO 15.
SEF985Y

EC-923
DTC P0442 EVAP CONTROL SYSTEM
[VG33E]
14. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
OK or NG
OK >> GO TO 17.
NG >> GO TO 15.

15. CHECK VACUUM HOSE


Check vacuum hoses for clogging or disconnection. Refer to EC-604, "Vacuum Hose Drawing" .
OK or NG
OK >> GO TO 16.
NG >> Repair or reconnect the hose.

16. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


With CONSULT-II
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
OK or NG
OK >> GO TO 18.
NG >> GO TO 17.

SEF985Y

EC-924
DTC P0442 EVAP CONTROL SYSTEM
[VG33E]
17. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE A
With CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions. EC

AEC652A
E

Condition PURG VOL CONT/V value Air passage continuity between A or B


100% Yes F
0% No

SEF660U

I
Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.
J

AEC652A

M
Condition Air passage continuity between A or B
12V direct current supply between ter-
Yes
minals 1 and 2
No supply No

SEF661U

OK or NG
OK >> GO TO 18.
NG >> Replace EVAP canister purge volume control solenoid valve.

EC-925
DTC P0442 EVAP CONTROL SYSTEM
[VG33E]
18. CHECK FUEL TANK TEMPERATURE SENSOR
1. Remove fuel level sensor unit.
2. Check resistance between fuel level sensor unit and fuel pump
terminals 1 and 2 by heating with hot water or heat gun as
shown in the figure.
Temperature °C (°F) Resistance kΩ
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90

OK or NG
OK >> GO TO 19.
NG >> Replace fuel tank temperature sensor. PBIB1425E

19. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR


1. Remove EVAP control system pressure sensor with its harness connector connected.
2. Remove hose from EVAP control system pressure sensor.
3. Turn ignition switch ON.
4. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
CAUTION:
● Always calibrate the vacuum pump gauge when using it.

● Do not apply below −93.3 kPa (−700 mmHg, −27.56 inHg) or over 101.3 kPa (760 mmHg, 29.92
inHg) of pressure.
5. Check input voltage between ECM terminal 62 and ground.
Applied vacuum Voltage V
Not applied 1.8 - 4.8
-26.7 kpa (-200 mmHg, -7.87 inHg) 2.1 to 2.5V lower than above value

CAUTION:
Discard and EVAP control system pressure sensor which

has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a
new one. PBIB1426E

OK or NG
OK >> GO TO 20.
NG >> Replace EVAP control system pressure sensor.

20. CHECK EVAP PURGE LINE


Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to EC-1174, "EVAPORATIVE EMISSION LINE DRAWING"
OK or NG
OK >> GO TO 21.
NG >> Repair or reconnect the hose.

21. CLEAN EVAP PURGE LINE


Clean EVAP purge line (pipe and rubber tube) using air blower.

>> GO TO 22.

EC-926
DTC P0442 EVAP CONTROL SYSTEM
[VG33E]
22. CHECK REFUELING EVAP VAPOR LINE A
Check refueling EVAP vapor line between EVAP canister and fuel tank for clogging, kink, looseness and
improper connection. For location, refer to EC-1181, "ON BOARD REFUELING VAPOR RECOVERY (ORVR)"
. EC
OK or NG
OK >> GO TO 23.
NG >> Repair or replace hoses and tubes. C

23. CHECK SIGNAL LINE AND RECIRCULATION LINE


Check signal line and recirculation line between filler neck tube and fuel tank for clogging, kink, cracks, loose- D
ness and improper connection.
OK or NG
OK >> GO TO 24. E
NG >> Repair or replace hoses, tubes or filler neck tube.

24. CHECK REFUELING CONTROL VALVE F


Refer to EC-1181, "ON BOARD REFUELING VAPOR RECOVERY (ORVR)" .
OK or NG
G
OK >> GO TO 25.
NG >> Replace refueling control valve with fuel tank.

25. CHECK FUEL LEVEL SENSOR H

Refer to DI-18, "FUEL LEVEL SENSOR UNIT CHECK" .


OK or NG I
OK >> GO TO 26.
NG >> Replace fuel level sensor unit.
J
26. CHECK INTERMITTENT INCIDENT
Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
K

>> INSPECTION END.


L

EC-927
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[VG33E]
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE PFP:14920

Description UBS00DKW

SYSTEM DESCRIPTION
ECM func-
Sensor Input Signal to ECM Actuator
tion
Camshaft position sensor Engine speed
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
EVAP can-
Throttle position sensor Throttle position ister purge EVAP canister purge volume
flow con- control solenoid valve
Throttle position switch Closed throttle position
trol
Density of oxygen in exhaust gas
Heated oxygen sensor 1
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
Vehicle speed sensor Vehicle speed

This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.

SEF337U

CONSULT-II Reference Value in Data Monitor Mode UBS00DKX

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle (Vehicle stopped) 0%
● Air conditioner switch OFF
PURG VOL C/V
● Shift lever: N (A/T), Neutral (M/T) 2,000 rpm —
● No load

EC-928
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[VG33E]
On Board Diagnosis Logic UBS00DKY

A
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
EVAP canister purge volume (The solenoid valve circuit is open or
An excessively low voltage signal is sent EC
P0444 control solenoid valve circuit shorted.)
to ECM through the valve
open ● EVAP canister purge volume control
solenoid valve
● Harness or connectors
C
EVAP canister purge volume (The solenoid valve circuit is shorted.)
An excessively high voltage signal is sent
P0445 control solenoid valve circuit
to ECM through the valve ● EVAP canister purge volume control
shorted
solenoid valve D

DTC Confirmation Procedure UBS00DKZ

NOTE: E
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm battery voltage is more than 11V at idle. F

WITH CONSULT-II
1. Turn ignition switch ON. G
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 13 seconds.
4. If 1st trip DTC is detected, go to EC-932, "Diagnostic Procedure" H
.

J
SEF058Y

WITH GST
K
Follow the procedure “WITH CONSULT-II” above.

EC-929
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[VG33E]
Wiring Diagram UBS00DL0

BBWA1085E

EC-930
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
[Ignition switch: OFF]
0 - 1.5V
● For a few seconds after turning ignition switch
ECM relay OFF
4 OR/B
(Self shut-off) D
[Ignition switch: OFF]
BATTERY VOLTAGE
● More than a few seconds after turning ignition (11 - 14V)
switch OFF
E
BATTERY VOLTAGE
(11 - 14V)

F
[Engine is running]
● Idle speed

G
EVAP canister purge SEF994U
5 R/Y volume control sole-
noid valve BATTERY VOLTAGE H
(11 - 14V)

[Engine is running]
I
● Engine speed is 2,000 rpm (More than 100
seconds after starting engine)

J
SEF995U

BATTERY VOLTAGE
67 B/P Power supply for ECM [Ignition switch: ON]
(11 - 14V) K
BATTERY VOLTAGE
72 B/P Power supply for ECM [Ignition switch: ON]
(11 - 14V)
[Engine is running] BATTERY VOLTAGE L
117 B/P Current return
● Idle speed (11 - 14V)

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
M

EC-931
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[VG33E]
Diagnostic Procedure UBS00DL1

1. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIR-
CUIT
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve
harness connector.
3. Turn ignition switch ON.

AEC652A

4. Check voltage between EVAP canister purge volume control


solenoid valve terminal 1 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

SEF646W

2. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors F36, M81
● Harness connectors M65, E43
● Harness for open or short between EVAP canister purge volume control solenoid valve and ECM relay
● Harness for open or short between EVAP canister purge volume control solenoid valve and ECM

>> Repair harness or connectors.

3. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIR-
CUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 5 and EVAP canister purge volume control solenoid
valve terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK (With CONSULT-II)>>GO TO 5.
OK (Without CONSULT-II)>>GO TO 6.
NG >> GO TO 4.

EC-932
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[VG33E]
4. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connectors E43, M65
● Harness connectors M81, F36 EC
● Harness for open or short between EVAP canister purge volume control solenoid valve and ECM

C
>> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION


D
With CONSULT-II
1. Start engine.
E
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
OK or NG F
OK >> GO TO 7.
NG >> GO TO 6.
G

H
SEF985Y

6. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


I
With CONSULT-II
1. Check air passage continuity under the following conditions.
J
Condition Air passage continuity
PURG VOL CONT/V value between A and B
100% Yes K
0% No

SEF660U
M

Without CONSULT-II
1. Check air passage continuity under the following conditions.
Air passage continuity
Condition
between A and B
12V direct current supply between
Yes
terminals 1 and 2
No supply No

OK or NG
OK >> GO TO 7.
NG >> Replace EVAP canister purge volume control solenoid
valve.
SEF661U

EC-933
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[VG33E]
7. CHECK INTERMITTENT INCIDENT
Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-934
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
[VG33E]
DTC P0447 EVAP CANISTER VENT CONTROL VALVE PFP:14935
A
Component Description UBS00DL2

The EVAP canister vent control valve is located on the EVAP canis-
ter and is used to seal the canister vent. EC
This solenoid valve responds to signals from the ECM. When the
ECM sends an ON signal, the coil in the solenoid valve is energized.
A plunger will then move to seal the canister vent. The ability to seal
the vent is necessary for the on board diagnosis of other evaporative C
emission control system components.
This solenoid valve is used only for diagnosis, and usually remains
opened. D
When the vent is closed, under normal purge conditions, the evapo-
rative emission control system is depressurized and allows “EVAP
SEF032W
Control System (Small Leak)” diagnosis.
E

H
SEF143S

CONSULT-II Reference Value in Data Monitor Mode UBS00DL3 I


Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
J
VENT CONT/V ● Ignition switch: ON OFF

On Board Diagnosis Logic UBS00DL4


K
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
EVAP canister vent con- An improper voltage signal is sent to ECM (The valve circuit is open or shorted.) L
P0447
trol valve circuit open through EVAP canister vent control valve.
● EVAP canister vent control valve

DTC Confirmation Procedure UBS00DL5


M
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.

EC-935
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
[VG33E]
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait at least 8 seconds.
4. If 1st trip DTC is detected, go to EC-938, "Diagnostic Procedure"
.

SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-936
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
[VG33E]
Wiring Diagram UBS00DL6

EC

BBWA1086E

EC-937
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
EVAP canister vent control BATTERY VOLTAGE
108 R/G [Ignition switch: ON]
valve (11 - 14V)

Diagnostic Procedure UBS00DL7

1. INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes >> GO TO 2.
No >> GO TO 3.

2. CHECK EVAP CANISTER VENT CONTROL VALVE CIRCUIT


With CONSULT-II
1. Turn ignition switch OFF and then turn ON.
2. Select “VENT CONTROL/V” in “ACTIVE TEST” mode with CONSULT-II.
3. Touch “ON/OFF” on CONSULT-II screen.
4. Check for operating sound of the valve.
Clicking noise should be heard.
OK or NG
OK >> GO TO 7.
NG >> GO TO 3.

SEF989Y

EC-938
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
[VG33E]
3. CHECK EVAP CANISTER VENT CONTROL VALVE POWER SUPPLY CIRCUIT A
1. Turn ignition switch OFF.
2. Disconnect EVAP canister vent control valve harness connector.
3. Turn ignition switch ON. EC

SEF143S
E
4. Check voltage between EVAP canister vent control valve termi-
nal 1 and ground with CONSULT-II or tester.
F
Voltage: Battery voltage
OK or NG
OK >> GO TO 5. G
NG >> GO TO 4.

H
SEF648W

4. DETECT MALFUNCTIONING PART I

Check the following.


● Harness connectors E43, M65 J
● Harness connectors M67, C1
● Fuse block (J/B) connector E49
● 10A fuse K
● Harness for open or short between EVAP canister vent control valve and fuse

L
>> Repair harness or connectors.

5. CHECK EVAP CANISTER VENT CONTROL VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND
SHORT M

1. Turn ignition switch OFF.


2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 108 and EVAP canister vent control valve terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

EC-939
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
[VG33E]
6. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors C1, M67
● Harness connectors M81, F36
● Harness for open or short between EVAP canister vent control valve and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK EVAP CANISTER VENT CONTROL VALVE


With CONSULT-II
1. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
2. Check air passage continuity and operation delay time.
Condition Air passage continuity between
VENT CONTROL/V A and B
ON No
OFF Yes

Operation takes less than 1 second.

SEF013Z

Without CONSULT-II
1. Check air passage continuity and operation delay time under the
following conditions.
Air passage continuity
Condition
between A and B
12V direct current supply between
No
terminals 1 and 2
OFF Yes

Operation takes less than 1 second.


If NG or operation takes more than 1 second, clean valve using
BBIA0309E
air blower or replace as necessary.
If portion B is rusted, replace control valve.
Make sure new O-ring is installed properly.
OK or NG
OK >> GO TO 8.
NG >> Replace EVAP canister vent control valve.

8. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-940
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33E]
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR PFP:25085
A
Component Description UBS00DL8

The EVAP control system pressure sensor detects pressure in the


purge line. The sensor output voltage to the ECM increases as pres- EC
sure increases. The EVAP control system pressure sensor is not
used to control the engine system. It is used only for on board diag-
nosis.
C

SEF340V

H
PBIB1207E

CONSULT-II Reference Value in Data Monitor Mode UBS00DL9 I


Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION J
EVAP SYS PRES ● Ignition switch: ON Approx. 1.8 - 4.8V

On Board Diagnosis Logic UBS00DLA


K
DTC No. Trouble diagnosis name DTC detecting condition Possible cause

EVAP control system ● Harness or connectors


An excessively low voltage from the sensor is (The sensor circuit is open or shorted.) L
P0452 pressure sensor low
sent to ECM.
input ● EVAP control system pressure sensor

DTC Confirmation Procedure UBS00DLB


M
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5°C (41°F) or more.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Turn ignition switch ON.

EC-941
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33E]
4. Select “DATA MONITOR” mode with CONSULT-II.
5. Make sure that “FUEL T/TMP SE” is more than 0°C (32°F).
6. Start engine and wait at least 20 seconds.
7. If 1st trip DTC is detected, go to EC-944, "Diagnostic Procedure"
.

SEF194Y

WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Check that voltage between ECM terminal 60 (Fuel tank temperature sensor signal) and ground is less
than 4.2V.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and wait at least 20 seconds.
5. Select MODE 7 with GST.
If 1st trip DTC is detected, go to EC-944, "Diagnostic Procedure" .

EC-942
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33E]
Wiring Diagram UBS00DLC

EC

BBWA1087E

EC-943
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
42 B/W Sensor power supply [Ignition switch: ON] Approximately 5V
[Engine is running]
43 BR Sensor ground ● Warm-up condition Approximately 0V
● Idle speed
EVAP control system pres-
62 Y [Ignition switch: ON] Approximately 1.8 - 4.8V
sure sensor

Diagnostic Procedure UBS00DLD

1. CHECK RUBBER TUBE


1. Turn ignition switch OFF.
2. Check rubber tube connected to the sensor for clogging, vent,
kink, disconnection or improper connection.
OK or NG
OK >> GO TO 2.
NG >> Reconnect, repair or replace.

AEC651A

2. CHECK GROUND CONNECTIONS


Loosen and retighten ground screw.
Refer to EC-709, "Ground Inspection" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace ground connections.

BBIA0418E

3. CHECK CONNECTOR

1. Disconnect EVAP control system pressure sensor harness connector.


2. Check sensor harness connector for water.
Water should not exist.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness connector.

EC-944
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33E]
4. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR POWER SUPPLY CIRCUIT A
1. Turn ignition switch ON.
2. Check voltage between EVAP cnotrl system pressure sensor
terminal 3 and ground with CONSULT-II or tester. EC

Voltage: Approximately 5V
OK or NG C
OK >> GO TO 6.
NG >> GO TO 5.
D

SEF889U
E
5. DETECT MALFUNCTIONING PART
Check the following.
F
● Harness connectors C1, M67
● Harness connectors M81, F36
● Harness for open or short between EVAP control system pressure sensor and ECM G

>> Repair harness or connectors.


H
6. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND
SHORT
1. Turn ignition switch OFF. I
2. Disconnect ECM harness connector.
3. Check harness continuity between EVAP control system pressure sensor terminal 1 and ECM terminal
43. J
Refer to Wiring Diagram.
Continuity should exist. K
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8. L
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART M


Check the following.
● Harness connectors C1, M67
● Harness connectors M59, F27
● Harness for open or short between EVAP control system pressure sensor and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-945
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33E]
8. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND
SHORT
1. Check harness continuity between ECM terminal 62 and EVAP control system pressure sensor terminal
2.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.

9. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors C1, M67
● Harness connectors M59, F27
● Harness for open or short between ECM and EVAP control system pressure sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

10. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR


1. Remove EVAP control system pressure sensor with its harness connector connected.
2. Remove hose from EVAP control system pressure sensor.
3. Turn ignition switch ON.
4. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
5. Check input voltage between ECM terminal 62 and ground.
Applied vacuum Voltage V
Not applied 1.8 - 4.8
−26.7 kpa (−200 mmHg, −7.87 inHg) 2.1 to 2.5 V lower than above value

CAUTION:
● Always calibrate the vacuum pump gauge when using it.
● Do not apply below −93.3 kPa (−700 mmHg, −27.56 inHg) or
over 101.3 kPa (760 mmHg, 29.92 inHg) of pressure.
OK or NG PBIB1426E

OK >> GO TO 14.
NG >> Replace EVAP control system pressure sensor.

11. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-946
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33E]
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR PFP:25085
A
Component Description UBS00DLE

The EVAP control system pressure sensor detects pressure in the


purge line. The sensor output voltage to the ECM increases as pres- EC
sure increases. The EVAP control system pressure sensor is not
used to control the engine system. It is used only for on board diag-
nosis.
C

SEF340V

H
PBIB1207E

CONSULT-II Reference Value in Data Monitor Mode UBS00DLF I


Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION J
EVAP SYS PRES ● Ignition switch: ON Approx. 1.8 - 4.8V

On Board Diagnosis Logic UBS00DLG


K
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The sensor circuit is open or shorted.) L
● EVAP control system pressure sensor
EVAP control system EVAP canister vent control valve
An excessively high voltage from the sensor is ●
P0453 pressure sensor high M
sent to ECM. ● EVAP canister
input
● Water separator
● Rubber hose from EVAP canister vent
control valve to water separator

DTC Confirmation Procedure UBS00DLH

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5°C (41°F) or more.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.

EC-947
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33E]
4. Select “DATA MONITOR” mode with CONSULT-II.
5. Make sure that “FUEL T/TMP SE” is more than 0°C (32°F).
6. Wait at least 10 seconds.
7. If 1st trip DTC is detected, go to EC-950, "Diagnostic Procedure"
.

SEF194Y

WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Check that voltage between ECM terminal 60 (Fuel tank temperature sensor signal) and ground is less
than 4.2V.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Wait at least 10 seconds.
5. Select MODE 7 with GST.
If 1st trip DTC is detected, go to EC-950, "Diagnostic Procedure" .

EC-948
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33E]
Wiring Diagram UBS00DLI

EC

BBWA1087E

EC-949
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
42 B/W Sensor power supply [Ignition switch: ON] Approximately 5V
[Engine is running]
43 BR Sensor ground ● Warm-up condition Approximately 0V
● Idle speed
EVAP control system pres-
62 Y [Ignition switch: ON] Approximately 1.8 - 4.8V
sure sensor

Diagnostic Procedure UBS00DLJ

1. CHECK RUBBER TUBE


1. Turn ignition switch OFF.
2. Check rubber tube connected to the sensor for clogging, vent,
kink, disconnection or improper connection.
OK or NG
OK >> GO TO 2.
NG >> Reconnect, repair or replace.

AEC651A

2. CHECK GROUND CONNECTIONS


Loosen and retighten ground screw.
Refer to EC-709, "Ground Inspection" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace ground connections.

BBIA0418E

3. CHECK CONNECTOR

1. Disconnect EVAP control system pressure sensor harness connector.


2. Check sensor harness connector for water.
Water should not exist.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness connector.

EC-950
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33E]
4. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR POWER SUPPLY CIRCUIT A
1. Turn ignition switch ON.
2. Check voltage between EVAP control system pressure sensor
terminal 3 and ground with CONSULT-II or tester. EC

Voltage: Approximately 5V
OK or NG C
OK >> GO TO 6.
NG >> GO TO 5.
D

SEF889U
E
5. DETECT MALFUNCTIONING PART
Check the following.
F
● Harness connectors C1, M67
● Harness connectors M81, F36
● Harness for open or short between EVAP control system pressure sensor and ECM G

>> Repair harness or connectors.


H
6. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND
SHORT
1. Turn ignition switch OFF. I
2. Disconnect ECM harness connector.
3. Check harness continuity between EVAP control system pressure sensor terminal 1 and ECM terminal
43. J
Refer to Wiring Diagram.
Continuity should exist. K
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8. L
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART M


Check the following.
● Harness connectors C1, M67
● Harness connectors M59, F27
● Harness for open or short between EVAP control system pressure sensor and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-951
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33E]
8. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND
SHORT
1. Check harness continuity between ECM terminal 62 and EVAP control system pressure sensor terminal
2.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.

9. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors C1, M67
● Harness connectors M59, F27
● Harness for open or short between ECM and EVAP control system pressure sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

10. CHECK EVAP CANISTER VENT CONTROL VALVE


With CONSULT-II
1. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
2. Check air passage continuity and operation delay time under the
following conditions.
Condition Air passage continuity
VENT CONTROL/V between A and B
ON No
OFF Yes

Operation takes less than 1 second.

SEF013Z

Without CONSULT-II
1. Check air passage continuity and operation delay time under the
following conditions.
Air passage continuity
Condition
between A and B
12V direct current supply between
No
terminals 1 and 2
OFF Yes

Operation takes less than 1 second.


If NG or operation takes more than 1 second, clean valve using
BBIA0309E
air blower or replace as necessary.
If portion B is rusted, replace control valve.
Make sure new O-ring is installed properly.
OK or NG
OK >> GO TO 11.
NG >> Replace EVAP canister vent control valve.

EC-952
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33E]
11. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR A
1. Remove EVAP control system pressure sensor with its harness connector connected.
2. Remove hose from EVAP control system pressure sensor.
3. Turn ignition switch ON. EC
4. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
5. Check input voltage between ECM terminal 62 and ground.
C
Applied vacuum Voltage V
Not applied 1.8 - 4.8
−26.7 kpa (−200 mmHg, −7.87 inHg) 2.1 to 2.5 V lower than above value
D

CAUTION:
● Always calibrate the vacuum pump gauge when using it.
E
● Do not apply below −93.3 kPa (−700 mmHg, −27.56 inHg) or
over 101.3 kPa (760 mmHg, 29.92 inHg) of pressure.
OK or NG PBIB1426E
F
OK >> GO TO 12.
NG >> Replace EVAP control system pressure sensor.

12. CHECK RUBBER TUBE G

Check obstructed rubber tube connected to EVAP canister vent control valve.
OK or NG H
OK >> GO TO 13.
NG >> Clean, repair or replace rubber tube.
I
13. CHECK WATER SEPARATOR
1. Check visually for insect nests in the water separator air inlet.
J
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Check that A and C are not clogged by blowing air into B with
K
A , and then C plugged.
5. In case of NG in items 2 - 4, replace the parts.
NOTE: L
● Do not disassemble water separator.
OK or NG
OK >> GO TO 14. M
NG >> Replace water separator.

PBIB1032E

EC-953
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33E]
14. CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Check if water will drain from the EVAP canister.
Yes or No
Yes >> GO TO 15.
No >> GO TO 17.

SEF596U

15. CHECK EVAP CANISTER


Weigh the EVAP canister with the EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK >> GO TO 17.
NG >> GO TO 16.

16. DETECT MALFUNCTIONING PART


Check the following.
● EVAP canister for damage
● EVAP hose between EVAP canister and water separator for clogging or poor connection

>> Repair hose or replace EVAP canister.

17. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-954
DTC P0455 EVAP CONTROL SYSTEM
[VG33E]
DTC P0455 EVAP CONTROL SYSTEM PFP:14950
A
On Board Diagnosis Logic UBS00DLK

NOTE:
If DTC P0455 is displayed with P1448, perform trouble diagnosis for DTC P1448 first. (EC-1090 .) EC
This diagnosis detects a very large leak (fuel filler cap fell off etc.) in EVAP system between the fuel tank and
EVAP canister purge volume control solenoid valve.
C

H
PBIB1438E

DTC No. Trouble diagnosis name DTC detecting condition Possible cause I
● Fuel filler cap remains open or fails to
close.
● Incorrect fuel tank vacuum relief valve J
● Incorrect fuel filler cap used
● Foreign matter caught in fuel filler cap.
● Leak is in line between intake manifold K
and EVAP canister purge volume control
solenoid valve.
● Foreign matter caught in EVAP canister L
vent control valve.
● EVAP canister or fuel tank leaks
● EVAP purge line (pipe and rubber tube) M
leaks
EVAP control system has a very large leak
EVAP control system EVAP purge line rubber tube bent.
P0455 such as fuel filler cap fell off, EVAP control sys- ●
gross leak detected
tem does not operate properly. ● Blocked or bent rubber tube to EVAP
control system pressure sensor
● Loose or disconnected rubber tube
● EVAP canister vent control valve and the
circuit
● EVAP canister purge volume control
solenoid valve and the circuit
● Fuel tank temperature sensor
● O-ring of EVAP canister vent control
valve is missing or damaged.
● EVAP control system pressure sensor
● Refueling control valve
● ORVR system leaks

EC-955
DTC P0455 EVAP CONTROL SYSTEM
[VG33E]
CAUTION:
● Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.
● If the fuel filler cap is not tightened properly, the MIL may come on.
● Use only a genuine NISSAN rubber tube as a replacement.
DTC Confirmation Procedure UBS00DLL

CAUTION:
Never remove fuel filter cap during the DTC confirmation procedure.
NOTE:
● If DTC P0455 is displayed with P1448, perform trouble diagnosis for DTC P1448 first. (See EC-1090
.)
● Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve
properly.
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 5 seconds before conducting the next test.
TESTING CONDITION:
● Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 to 3/4 full and vehicle is placed
on flat level surface.
● Open engine hood before conducting the following procedure.
WITH CONSULT-II
1. Tighten fuel filler cap securely until ratcheting sound is heard.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 5 seconds.
4. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
5. Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 32°C (32 - 90°F)
INT/A TEMP SE: More than 0°C (32°F)

SEF475Y

6. Select “EVAP SML LEAK P0442/P1442” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-II.
Follow the instruction displayed.

PBIB0829E

NOTE:
If the engine speed cannot be maintained within the range displayed on the CONSULT-II screen, go to
EC-652, "Basic Inspection" .

EC-956
DTC P0455 EVAP CONTROL SYSTEM
[VG33E]
7. Make sure that “OK” is displayed.
If “NG” is displayed, select “SELF-DIAG RESULTS” mode with A
CONSULT-II and make sure that “EVAP GROSS LEAK [P0455]”
is displayed, refer to EC-957, "Diagnostic Procedure" .
If P0442 is displayed, perform EC-919, "Diagnostic Procedure" .
EC

LEC048A

D
WITH GST
NOTE:
Be sure to read the explanation of EC-635, "Driving Pattern" before driving vehicle. E
1. Start engine.
2. Drive vehicle according to EC-635, "Driving Pattern" .
3. Stop vehicle. F
4. Select MODE 1 with GST.
● If SRT of EVAP system is not set yet, go to the following step.
● If SRT of EVAP system is set, the result will be OK. G
5. Turn ignition switch OFF and wait at least 5 seconds.
6. Start engine.
It is not necessary to cool engine down before driving. H
7. Drive vehicle again according to the EC-635, "Driving Pattern" .
8. Stop vehicle.
I
9. Select MODE 3 with GST.
● If P0455 is displayed on the screen, go to EC-957, "Diagnostic Procedure" .
● If P0442 or P1442 is displayed on the screen, go to for DTC EC-919, "Diagnostic Procedure" or EC-1074, J
"Diagnostic Procedure" .
● If P0441 is displayed on the screen, go to EC-910, "Diagnostic Procedure" .
● If P0442, P0455 and P0441 are not displayed on the screen, go to the following step. K
10. Select MODE 1 with GST.
● If SRT of EVAP system is set, the result will be OK.
● If SRT of EVAP system is not set, go to step 6. L

Diagnostic Procedure UBS00DLM

1. CHECK FUEL FILLER CAP DESIGN M


1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap.

SEF915U

EC-957
DTC P0455 EVAP CONTROL SYSTEM
[VG33E]
2. CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
OK >> GO TO 3.
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard.

3. CHECK FUEL FILLER CAP FUNCTION


Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

4. CHECK FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)
Refer to EC-1176, "Component Inspection"
OK or NG
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.

5. CHECK EVAP PURGE LINE


Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks, improper connection or
disconnection.
Refer to EC-1174, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 6.
NG >> Repair or reconnect the hose.

6. CLEAN EVAP PURGE LINE


Clean EVAP purge line (pipe and rubber tube) using air blower.

>> GO TO 7.

7. CHECK EVAP CANISTER VENT CONTROL VALVE, O-RING AND CIRCUIT


Refer to EC-1090, "DTC Confirmation Procedure" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace EVAP canister vent control valve and O-ring or harness/connector.

EC-958
DTC P0455 EVAP CONTROL SYSTEM
[VG33E]
8. INSTALL THE PRESSURE PUMP A
To locate the EVAP leak, install EVAP service port adapter and pres-
sure pump to EVAP service port securely.
EC

D
AEC649A

NOTE: E
Improper installation of the EVAP service port adapter to the
EVAP service port may cause leaking.
F
With CONSULT-II>>GO TO 9.
Without CONSULT-II>>GO TO 10.
G

H
SEF916U

9. CHECK FOR EVAP LEAK I

With CONSULT-II
1. Turn ignition switch ON. J
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode
with CONSULT-II.
3. Touch “START” and apply pressure into the EVAP line until the K
pressure indicator reaches the middle of the bar graph.
NOTE:
● Never use compressed air or a high pressure pump. L
● Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres-
sure in the system.
M
PEF917U

4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-1174, "EVAPORATIVE EMISSION LINE DRAW-
ING" .
OK or NG
OK >> GO TO 11.
NG >> Repair or replace.

SEF200U

EC-959
DTC P0455 EVAP CONTROL SYSTEM
[VG33E]
10. CHECK FOR EVAP LEAK
Without CONSULT-II
1. Turn ignition switch OFF.
2. Apply 12 volts DC to EVAP canister vent control valve. The valve will close. (Continue to apply 12 volts
until the end of test.)
3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve
will open. (Continue to apply 12V until the end of test.)
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7
kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove pump and
EVAP service port adapter.
NOTE:
● Never use compressed air or a high pressure pump.

● Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres-


sure in the system.
AEC632A

5. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer
to EC-1174, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 12.
NG >> Repair or replace.

SEF200U

11. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine.
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-II screen to increase “PURG VOL CONT/V” opening to 100%.
5. Check vacuum hose for vacuum when revving engine up to
2,000 rpm.
Vacuum should exist.

SEF677Y

OK or NG
OK >> GO TO 14.
NG >> GO TO 13.

EC-960
DTC P0455 EVAP CONTROL SYSTEM
[VG33E]
12. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION A
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds. C
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
D
OK or NG
OK >> GO TO 15.
NG >> GO TO 13. E
13. CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to EC-604, "Vacuum Hose Drawing" . F
OK or NG
OK (With CONSULT-II)>>GO TO 14.
OK (Without CONSULT-II)>>GO TO 15. G
NG >> Repair or reconnect the hose.

14. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE H

With CONSULT-II
1. Start engine. I
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
J
If OK, inspection end. If NG, go to following step.

L
SEF985Y

3. Check air passage continuity. M


Condition Air passage continuity between A
PURG VOL CONT/V value and B
100% Yes
0% No
OK or NG
OK >> GO TO 16.
NG >> Replace EVAP canister purge volume control solenoid
valve.
SEF660U

EC-961
DTC P0455 EVAP CONTROL SYSTEM
[VG33E]
15. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Without CONSULT-II
Check air passage continuity.
Air passage continuity between A
Condition
and B
12V direct current supply
Yes
between terminals 1 and 2
No supply No

SEF661U

AEC652A

OK or NG
OK >> GO TO 16.
NG >> Replace EVAP canister purge volume control solenoid valve.

EC-962
DTC P0455 EVAP CONTROL SYSTEM
[VG33E]
16. CHECK FUEL TANK TEMPERATURE SENSOR A
1. Remove fuel level sensor unit.
2. Check resistance between fuel level sensor unit terminals T and E by heating with hot water or heat gun
as shown in the figure. EC

Temperature °C (°F) Resistance kΩ


20 (68) 2.3 - 2.7 C
50 (122) 0.79 - 0.90

E
PBIB1425E

LEC764 I
OK or NG
OK >> GO TO 17.
NG >> Replace fuel tank temperature sensor. J

EC-963
DTC P0455 EVAP CONTROL SYSTEM
[VG33E]
17. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
1. Remove EVAP control system pressure sensor with its harness
connector connected.
2. Remove hose from EVAP control system pressure sensor.
3. Turn ignition switch ON.
4. Use pump to apply vacuum and pressure to EVAP control sys-
tem pressure sensor as shown in figure.

AEC651A

5. Check input voltage between ECM terminal 62 and ground.


Applied vacuum Voltage V
Not applied 1.8 - 4.8
−26.7 kpa (−200 mmHg, −7.87 inHg) 2.1 to 2.5V lower than above value
CAUTION:
● Always calibrate the vacuum pump gauge when using it.
● Do not apply below −93.3 kPa (−700 mmHg, −27.56 inHg) or
over 101.3 kPa (760 mmHg, 29.92 inHg) of pressure.
PBIB1426E

OK or NG
OK >> GO TO 18.
NG >> Replace EVAP control system pressure sensor.

18. CHECK REFUELING EVAP VAPOR LINE


Check refueling EVAP vapor line between EVAP canister and fuel tank for clogging, kink, looseness and
improper connection. For location, refer to EC-1181, "ON BOARD REFUELING VAPOR RECOVERY (ORVR)"
.
OK or NG
OK >> GO TO 19.
NG >> Repair or replace hoses and tubes.

19. CHECK SIGNAL LINE AND RECIRCULATION LINE


Check signal line and recirculation line between filler neck tube and fuel tank for clogging, kink, cracks, loose-
ness and improper connection.
OK or NG
OK >> GO TO 20.
NG >> Repair or replace hoses, tubes or filler neck tube.

20. CHECK REFUELING CONTROL VALVE


Refer to EC-1181, "ON BOARD REFUELING VAPOR RECOVERY (ORVR)" .
OK or NG
OK >> GO TO 21.
NG >> Replace refueling control valve with fuel tank.

EC-964
DTC P0455 EVAP CONTROL SYSTEM
[VG33E]
21. CHECK INTERMITTENT INCIDENT A
Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END. EC

EC-965
DTC P0456 EVAP CONTROL SYSTEM
[VG33E]
DTC P0456 EVAP CONTROL SYSTEM PFP:14950

On Board Diagnosis Logic UBS00DLN

This diagnosis detects very small leaks in the EVAP line between fuel tank and EVAP canister purge volume
control solenoid valve, using the intake manifold vacuum in the same way as conventional EVAP small leak
diagnosis.
If ECM judges a leak which corresponds to a very small leak, the very small leak P0456 will be detected.
If ECM judges a leak equivalent to a small leak, EVAP small leak P0442 will be detected.
If ECM judges there are no leaks, the diagnosis will be OK.

PBIB1438E

EC-966
DTC P0456 EVAP CONTROL SYSTEM
[VG33E]

DTC No. Trouble diagnosis name DTC detecting condition Possible cause A
● Incorrect fuel tank vacuum relief valve
● Incorrect fuel filler cap used
● Fuel filler cap remains open or fails to close. EC
● Foreign matter caught in fuel filler cap.
● Leak is in line between intake manifold and EVAP
canister purge volume control solenoid valve. C
● Foreign matter caught in EVAP canister vent con-
trol valve.
● EVAP canister or fuel tank leaks
D
● EVAP purge line (pipe and rubber tube) leaks
● EVAP purge line rubber tube bent
● Blocked or bent rubber tube to EVAP control sys-
E
tem pressure sensor
Evaporative emission ● EVAP system has a very small leak.
control system very ● Loose or disconnected rubber tube
P0456 ● EVAP system does not operate prop-
small leak (negative ● EVAP canister vent control valve and the circuit
pressure check) erly. F
● EVAP canister purge volume control solenoid
valve and the circuit
● Fuel tank temperature sensor
● O-ring of EVAP canister vent control valve is miss- G
ing or damaged
● Water separator
● EVAP canister is saturated with water H
● EVAP control system pressure sensor
● Refueling control valve
● ORVR system leaks I
● Fuel level sensor and the circuit
● Foreign matter caught in EVAP canister purge vol-
ume control solenoid valve J

CAUTION:
● Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on. K
● If the fuel filler cap is not tightened properly, the MIL may come on.
● Use only a genuine NISSAN rubber tube as a replacement.
L
DTC Confirmation Procedure UBS00DLO

CAUTION:
Never remove fuel filler cap during the DTC confirmation procedure. M
NOTE:
● If DTC P0456 or P1456 is displayed with P0442, first perform trouble diagnosis for DTC P0456 or
P1456.
● After repair, make sure that the hoses and clips are installed properly.
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 5 seconds before conducting the next test.
TESTING CONDITION:
● Open engine hood before conducting following procedure.
● If any of following condition is met just before the DTC confirmation procedure, leave the vehicle
for more than 1 hour.
– Fuel filler cap is removed.
– Refilled or drained the fuel.
– EVAP component parts is/are removed.
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.

EC-967
DTC P0456 EVAP CONTROL SYSTEM
[VG33E]
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Make sure the following conditions are met.
FUEL LEVEL SE: 1.08 - 0.2V
COOLAN TEMP/S: 0 - 35°C (32 - 95°F)
FUEL T/TMP SE: 0 - 32°C (32 - 90°F)
INT A/TEMP SE: More than 0°C (32°F)
If NG, turn ignition switch OFF and leave the vehicle in a cool
place (soak the vehicle) or refilling/draining fuel until the output
voltage condition of the “FUEL LEVEL SE” meets within the
range above and leave the vehicle for more than 1 hour. Then PBIB1953E
start from step 1).
3. Turn ignition switch OFF and wait at least 5 seconds.
4. Turn ignition switch ON.
5. Select “EVAP V/S LEAK P0456/P1456” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-II.
Follow the instruction displayed.

PBIB0837E

6. Make sure that “OK” is displayed.


If “NG” is displayed, refer to EC-969, "Diagnostic Procedure" .
NOTE:
● If the engine speed cannot be maintained within the range displayed on CONSULT-II screen, go to
EC-652, "Basic Inspection" .
● Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve
properly.
Overall Function Check UBS00DLP

WITH GST
Use this procedure to check the overall function of the EVAP very small leak function. During this check, a
DTC might not be confirmed.
CAUTION:
● Never use compressed air, doing so may damage the EVAP system.
● Do not start engine.
● Do not exceeded 4.12 kPa (0.042 kg/cm2 , 0.6 psi).
1. Attach the EVAP service port adapter securely to the EVAP ser-
vice port.
2. Set the pressure pump and a hose.
3. Also set a vacuum gauge via 3-way connector and a hose.
4. Turn ignition switch ON.
5. Connect GST and select MODE 8.
6. Using MODE 8 control the EVAP canister vent control valve
(close) and vacuum cut valve bypass valve (open).
7. Apply pressure and make sure the following conditions are sat-
isfied. SEF462UA

EC-968
DTC P0456 EVAP CONTROL SYSTEM
[VG33E]
Pressure to be applied: 2.7 kPa (20 mmHg, 0.79 inHg)
Time to be waited after the pressure drawn in to the EVAP system and the pressure to be dropped: A
60 seconds and the pressure should not be dropped more than 0.4 kPa (3 mmHg, 0.12 inHg)
If NG, go to EC-969, "Diagnostic Procedure" .
NOTE: EC
For more information, refer to GST instruction manual.
Diagnostic Procedure UBS00DLQ

1. CHECK FUEL FILLER CAP DESIGN C

1. Turn ignition switch OFF.


2. Check for genuine NISSAN fuel filler cap design. D
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap. E

SEF915U G

2. CHECK FUEL FILLER CAP INSTALLATION


H
Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
OK >> GO TO 3. I
NG >> ● Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
● Retighten until ratcheting sound is heard.

3. CHECK FUEL FILLER CAP FUNCTION J

Check for air releasing sound while opening the fuel filler cap.
OK or NG K
OK >> GO TO 5.
NG >> GO TO 4.
L
4. CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-1176, "Component Inspection" .
M
OK or NG
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.

EC-969
DTC P0456 EVAP CONTROL SYSTEM
[VG33E]
5. INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pres-
sure pump to EVAP service port securely.

AEC649A

NOTE:
Improper installation of the EVAP service port adapter to the
EVAP service port may cause leaking.

With CONSULT-II>>GO TO 6.
Without CONSULT-II>>GO TO 7.

SEF916U

6. CHECK FOR EVAP LEAK


With CONSULT-II
1. Turn ignition switch ON.
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-II.
3. Touch “START” and apply pressure into the EVAP line until the
pressure indicator reaches the middle of the bar graph.
NOTE:
● Never use compressed air or a high pressure pump.

● Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres-


sure in the system.

PEF917U

4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-1174, "EVAPORATIVE EMISSION LINE DRAW-
ING" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.

SEF200U

EC-970
DTC P0456 EVAP CONTROL SYSTEM
[VG33E]
7. CHECK FOR EVAP LEAK A
Without CONSULT-II
1. Turn ignition switch OFF.
EC
2. Apply 12 volts DC to EVAP canister vent control valve. The valve will close. (Continue to apply 12 volts
until the end of test.)
3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve
C
will open. (Continue to apply 12V until the end of test.)
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7
kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove pump and
EVAP service port adapter. D
NOTE:
● Never use compressed air or a high pressure pump.
2 E
● Do not exceed 4.12 kPa (0.042 kg/cm , 0.6 psi) of pres-
sure in the system.
AEC632A
F

5. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer
G
to EC-1174, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 8. H
NG >> Repair or replace.

SEF200U

J
8. CHECK WATER SEPARATOR
1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance. K
3. Check visually for cracks or flaws in the hose.
4. Check that A and C are not clogged by blowing air into B with
A , and then C plugged. L
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
Do not disassemble water separator. M
OK or NG
OK >> GO TO 9.
NG >> Replace water separator.

PBIB1032E

9. CHECK EVAP CANISTER VENT CONTROL VALVE, O-RING AND CIRCUIT


Refer to EC-1090, "DTC Confirmation Procedure" .
OK or NG
OK >> GO TO 10.
NG >> Repair or replace EVAP canister vent control valve and O-ring or harness/connector.

EC-971
DTC P0456 EVAP CONTROL SYSTEM
[VG33E]
10. CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Does water drain from the EVAP canister?
Yes or No
Yes >> GO TO 11.
No (With CONSULT-II)>>GO TO 13.
No (Without CONSULT-II)>>GO TO 14.

SEF596U

11. CHECK EVAP CANISTER


Weigh the EVAP canister with the EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK (With CONSULT-II)>>GO TO 13.
OK (Without CONSULT-II)>>GO TO 14.
NG >> GO TO 12.

12. DETECT MALFUNCTIONING PART


Check the following.
● EVAP canister for damage
● EVAP hose between EVAP canister and water separator for clogging or poor connection

>> Repair hose or replace EVAP canister.

13. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine.
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-II screen to increase “PURG VOL CONT/V” opening to 100%.
5. Check vacuum hose for vacuum when revving engine up to
2,000 rpm.
Vacuum should exist.

SEF677Y

OK or NG
OK >> GO TO 16.
NG >> GO TO 15.

EC-972
DTC P0456 EVAP CONTROL SYSTEM
[VG33E]
14. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION A
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds. C
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
D
OK or NG
OK >> GO TO 17.
NG >> GO TO 15. E
15. CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to EC-604, "Vacuum Hose Drawing" . F
OK or NG
OK (With CONSULT-II)>>GO TO 16.
OK (Without CONSULT-II)>>GO TO 17. G
NG >> Repair or reconnect the hose.

16. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE H

With CONSULT-II
1. Start engine. I
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
J
OK or NG
OK >> GO TO 18.
NG >> GO TO 17.
K

L
SEF985Y

EC-973
DTC P0456 EVAP CONTROL SYSTEM
[VG33E]
17. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.

AEC652A

Condition
Air passage continuity between A and B
PURG VOL CONT/V value
100 % Yes
0% No

SEF660U

Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.

AEC652A

Condition Air passage continuity between A and B


12V direct current supply between ter-
Yes
minals 1 and 2
No supply No

OK or NG
OK >> GO TO 18.
NG >> Replace EVAP canister purge volume control solenoid
valve.
SEF661U

EC-974
DTC P0456 EVAP CONTROL SYSTEM
[VG33E]
18. CHECK FUEL TANK TEMPERATURE SENSOR A
1. Remove fuel level sensor unit.
2. Check resistance between fuel level sensor unit terminals T and
E by heating with hot water or heat gun as shown in the figure. EC

Temperature °C (°F) Resistance kΩ


20 (68) 2.3 - 2.7 C
50 (122) 0.79 - 0.90
OK or NG
OK >> GO TO 19. D
NG >> Replace fuel level sensor unit.
PBIB1425E
E
19. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
1. Remove EVAP control system pressure sensor with its harness connector connected.
F
2. Remove hose from EVAP control system pressure sensor.
3. Turn ignition switch ON.
4. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure. G
5. Check input voltage between ECM terminal 62 and ground.
Applied vacuum Voltage V
H
Not applied 1.8 - 4.8
−26.7 kpa (−200 mmHg, −7.87 inHg) 2.1 to 2.5V lower than above value

CAUTION: I
● Always calibrate the vacuum pump gauge when using it.

● Do not apply below −93.3 kPa (−700 mmHg, −27.56 inHg)


or over 101.3 kPa (760 mmHg, 29.92 inHg) of pressure. J
OK or NG PBIB1426E

OK >> GO TO 20.
NG >> Replace EVAP control system pressure sensor. K

20. CHECK EVAP PURGE LINE


L
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to EC-1174, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
M
OK >> GO TO 21.
NG >> Repair or reconnect the hose.

21. CLEAN EVAP PURGE LINE


Clean EVAP purge line (pipe and rubber tube) using air blower.

>> GO TO 22.

22. CHECK REFUELING EVAP VAPOR LINE


Check refueling EVAP vapor line between EVAP canister and fuel tank for clogging, kink, looseness and
improper connection. For location, refer to EC-1181, "ON BOARD REFUELING VAPOR RECOVERY (ORVR)"
.
OK or NG
OK >> GO TO 23.
NG >> Repair or replace hoses and tubes.

EC-975
DTC P0456 EVAP CONTROL SYSTEM
[VG33E]
23. CHECK SIGNAL LINE AND RECIRCULATION LINE
Check signal line and recirculation line between filler neck tube and fuel tank for clogging, kink, cracks, loose-
ness and improper connection.
OK or NG
OK >> GO TO 24.
NG >> Repair or replace hoses, tubes or filler neck tube.

24. CHECK REFUELING CONTROL VALVE


Refer to EC-1181, "ON BOARD REFUELING VAPOR RECOVERY (ORVR)" .
OK or NG
OK >> GO TO 25.
NG >> Replace refueling control valve with fuel tank.

25. CHECK FUEL LEVEL SENSOR


Refer to DI-18, "FUEL LEVEL SENSOR UNIT CHECK" .
OK or NG
OK >> GO TO 26.
NG >> Replace fuel level sensor unit.

26. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-976
DTC P0460 FUEL LEVEL SENSOR
[VG33E]
DTC P0460 FUEL LEVEL SENSOR PFP:25060
A
Component Description UBS00DLR

The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to EC
the ECM.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float. C

SEF800Z

E
On Board Diagnosis Logic UBS00DLS

When the vehicle is parked, naturally the fuel level in the fuel tank is stable. It means that output signal of the
fuel level sensor does not change. If ECM senses sloshing signal from the sensor, fuel level sensor malfunc- F
tion is detected.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause

Even though the vehicle is parked, a signal ● Harness or connectors G


Fuel level sensor circuit (The sensor circuit is open or shorted)
P0460 being varied is sent from the fuel level sensor
noise
to ECM. ● Fuel level sensor
H
DTC Confirmation Procedure UBS00DLT

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at I
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON. J
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait maximum of 2 consecutive minutes.
K
4. If 1st trip DTC is detected, go to EC-979, "Diagnostic Procedure"
.
L

SEF195Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-977
DTC P0460 FUEL LEVEL SENSOR
[VG33E]
Wiring Diagram UBS00DLU

BBWA1088E

EC-978
DTC P0460 FUEL LEVEL SENSOR
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Approximately 0 - 4.8V C
46 OR/B Fuel level sensor [Ignition switch: ON] Output voltage varies with fuel
level.

Fuel level sensor [Engine is running]


66 B Approximately 0V D
ground ● Idle speed

Diagnostic Procedure UBS00DLV

1. CHECK FUEL LEVEL SENSOR POWER SUPPLY CIRCUIT E

1. Turn ignition switch OFF.


2. Disconnect fuel level sensor unit harness connector. F
3. Turn ignition switch ON.
4. Check voltage between fuel level sensor unit terminal G and
ground with CONSULT-II or a tester. G

Voltage: Battery voltage


H

PBIB1427E
J
OK or NG
OK >> GO TO 3.
NG >> GO TO 2. K

2. DETECT MALFUNCTIONING PART


L
Check the following.
● Harness connectors M67, C1
● Harness for open or short between combination meter and fuel level sensor unit M

>> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK FUEL LEVEL SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between fuel level sensor unit terminal E and ground. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

EC-979
DTC P0460 FUEL LEVEL SENSOR
[VG33E]
4. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors M67, C1
● Harness for open or short between fuel level sensor unit and ground

>> Repair open circuit or short to power in harness or connectors.

5. CHECK FUEL LEVEL SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 46 and fuel level sensor unit terminal G, ECM terminal
66 and ground. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

6. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M67, C1
● Harness connectors M81, F36
● Harness for open or short between ECM and fuel level sensor
● Harness for open or short between ECM and ground

>> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK FUEL LEVEL SENSOR


Refer to DI-18, "FUEL LEVEL SENSOR UNIT CHECK" .
OK or NG
OK >> GO TO 8.
NG >> Replace fuel level sensor unit.

8. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Removal and Installation UBS00DLW

FUEL LEVEL SENSOR


Refer to FL-6, "FUEL LEVEL SENSOR UNIT AND FUEL PUMP ASSEMBLY" .

EC-980
DTC P0461 FUEL LEVEL SENSOR
[VG33E]
DTC P0461 FUEL LEVEL SENSOR PFP:25060
A
Component Description UBS00DLX

The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to EC
the ECM.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float. C

SEF800Z

E
On Board Diagnosis Logic UBS00DLY

Driving long distances naturally affect fuel gauge level.


This diagnosis detects the fuel gauge malfunction of the gauge not moving even after a long distance has F
been driven.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
The output signal of the fuel level sensor does G
● Harness or connectors
Fuel level sensor circuit not change within the specified range even (The sensor circuit is open or shorted)
P0461
range/performance though the vehicle has been driven a long dis-
tance. ● Fuel level sensor
H
Overall Function Check UBS00DLZ

Use this procedure to check the overall function of the fuel level sensor function. During this check, a 1st trip
I
DTC might not be confirmed.
WARNING:
When performing following procedure, be sure to observe the handling of the fuel. Refer to FL-3,
"FUEL TANK" . J
TESTING CONDITION:
Before starting overall function check, preparation of draining fuel and refilling fuel is required.
WITH CONSULT-II K

NOTE:
Start from step 10, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/
L
8 Imp gal) in advance.
1. Prepare a fuel container and a spare hose.
2. Release fuel pressure from fuel line, refer toEC-622, "FUEL PRESSURE RELEASE" . M
3. Remove the fuel feed hose on the fuel level sensor unit.
4. Connect a spare fuel hose where the fuel feed hose was removed.
5. Turn ignition switch OFF and wait at least 5 seconds then turn ON.
6. Select “FUEL LEVEL SE” in “DATA MONITOR” mode with CON-
SULT-II.
7. Check “FUEL LEVEL SE” output voltage and note it.
8. Select “FUEL PUMP” in “ACTIVE TEST” mode with CONSULT-
II.
9. Touch “ON” and drain fuel approximately 30 (7-7/8 US gal, 6-
5/8 Imp gal) and stop it.
10. Check “FUEL LEVEL SE” output voltage and note it.
11. Fill fuel into the fuel tank for 30 (7-7/8 US gal, 6-5/8 Imp gal).
12. Check “FUEL LEVEL SE” output voltage and note it. SEF195Y

13. Confirm whether the voltage changes more than 0.03V during step 7 to 10 and 10 to 12.
If NG, check the fuel level sensor, refer to DI-18, "FUEL LEVEL SENSOR UNIT CHECK" .

EC-981
DTC P0461 FUEL LEVEL SENSOR
[VG33E]
WITH GST
NOTE:
Start from step 8, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/8
Imp gal) in advance.
1. Prepare a fuel container and a spare hose.
2. Release fuel pressure from fuel line, refer to EC-622, "FUEL PRESSURE RELEASE" .
3. Remove the fuel feed hose on the fuel level sensor unit.
4. Connect a spare fuel hose where the fuel feed hose was removed.
5. Turn ignition switch OFF.
6. Set voltmeters probe between ECM terminal 46 (fuel level sen-
sor signal) and ground.
7. Turn ignition switch ON.
8. Check voltage between ECM terminal 46 and ground and note
it.
9. Drain fuel by 30 (7-7/8 US gal, 6-5/8 Imp gal) from the fuel
tank using proper equipment.
10. Fill fuel into the fuel tank for 30 (7-7/8 US gal, 6-5/8 Imp gal).
11. Confirm that the voltage between ECM terminal 46 and ground
changes more than 0.03V during step 8 - 10. SEF802Z

If NG, check component of fuel level sensor, refer to DI-18,


"FUEL LEVEL SENSOR UNIT CHECK" .

EC-982
DTC P0462, P0463 FUEL LEVEL SENSOR
[VG33E]
DTC P0462, P0463 FUEL LEVEL SENSOR PFP:25060
A
Component Description UBS00DM0

The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to EC
the ECM.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float. C

SEF800Z

E
On Board Diagnosis Logic UBS00DM1

ECM receives two signals from the fuel level sensor circuit.
One is fuel level sensor power supply circuit, and the other is fuel level sensor ground circuit. F
This diagnosis indicates the former, to detect open or short circuit malfunction.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Fuel level sensor circuit An excessively low voltage is sent from the G
P0462 ● Harness or connectors
low input sensor is sent to ECM.
(The sensor circuit is open or shorted)
Fuel level sensor circuit An excessively high voltage is sent from the
P0463 ● Fuel level sensor
high input sensor is sent to ECM. H

DTC Confirmation Procedure UBS00DM2

NOTE: I
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
J
Before performing the following procedure, confirm that battery voltage is more than 11V at ignition
switch ON.
WITH CONSULT-II K
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds. L
4. If 1st trip DTC is detected, go to EC-985, "Diagnostic Procedure"
.
M

SEF195Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-983
DTC P0462, P0463 FUEL LEVEL SENSOR
[VG33E]
Wiring Diagram UBS00DM3

BBWA1089E

EC-984
DTC P0462, P0463 FUEL LEVEL SENSOR
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Approximately 0 - 4.8V C
46 OR/B Fuel level sensor [Ignition switch: ON] Output voltage varies with fuel
level.

Fuel level sensor [Engine is running]


66 B Approximately 0V D
ground ● Idle speed

Diagnostic Procedure UBS00DM4

1. CHECK FUEL LEVEL SENSOR POWER SUPPLY CIRCUIT E

1. Turn ignition switch OFF.


2. Disconnect fuel level sensor unit harness connector. F
3. Turn ignition switch ON.
4. Check voltage between fuel level sensor unit terminal G and
ground with CONSULT-II or tester. G

Voltage: Battery voltage


H

PBIB1427E
J
OK or NG
OK >> GO TO 3.
NG >> GO TO 2. K

2. DETECT MALFUNCTIONING PART


L
Check the following.
● Harness connectors M67, C1
● Harness for open or short between combination meter and fuel level sensor unit M

>> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK FUEL LEVEL SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between fuel level sensor unit terminal E and ground. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

EC-985
DTC P0462, P0463 FUEL LEVEL SENSOR
[VG33E]
4. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors M67, C1
● Harness for open or short between fuel level sensor unit and ground

>> Repair open circuit or short to power in harness or connectors.

5. CHECK FUEL LEVEL SENSOR INPUT CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 46 and fuel level sensor unit terminal G. Refer to Wiring
Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

6. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M67, C1
● Harness connectors M81, F36
● Harness for open or short between ECM and fuel level sensor unit

>> Repair open circuit or short to ground or short to power in harness on connectors.

7. CHECK FUEL LEVEL SENSOR


Refer to DI-18, "FUEL LEVEL SENSOR UNIT CHECK" .
OK or NG
OK >> GO TO 8.
NG >> Replace fuel level sensor unit.

8. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Removal and Installation UBS00DM5

FUEL LEVEL SENSOR


Refer to FL-6, "FUEL LEVEL SENSOR UNIT AND FUEL PUMP ASSEMBLY" .

EC-986
DTC P0500 VSS
[VG33E]
DTC P0500 VSS PFP:32702
A
Component Description UBS00DM6

The vehicle speed sensor is installed in the transmission. It contains


a pulse generator which provides a vehicle speed signal to the EC
speedometer. The speedometer then sends a signal to the ECM.

AEC110

E
On Board Diagnosis Logic UBS00DM7

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
F
● Harness or connectors
The almost 0 km/h (0 MPH) signal from (The vehicle speed sensor circuit is open or
P0500 Vehicle speed sensor vehicle speed sensor is sent to ECM shorted.)
even when vehicle is being driven.
● Vehicle speed sensor G

DTC Confirmation Procedure UBS00DM8

CAUTION: H
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at I
least 5 seconds before conducting the next test.
TESTING CONDITION:
Steps 1 and 2 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a
road test is expected to be easier, it is unnecessary to lift the vehicle. J

WITH CONSULT-II
1. Start engine. K
2. Read “VHCL SPEED SE” in “DATA MONITOR” mode with CON-
SULT-II. The vehicle speed on CONSULT-II should exceed 10
km/h (6 MPH) when rotating wheels with suitable gear position. L
If NG, go to EC-990, "Diagnostic Procedure" .
If OK, go to following step.
3. Select “DATA MONITOR” mode with CONSULT-II.
M
4. Warm engine up to normal operating temperature.
5. Maintain the following conditions for at least 60 consecutive sec-
onds.
END SPEED 1,700 - 6,000 rpm (A/T) SEF196Y

2,000 - 6,000 rpm (M/T)


COOLAN TEMP/S More than 70°C (158°F)
B/FUEL SCHDL 4.5 - 31.8 msec (A/T)
6.3 - 31.8 msec (M/T)
Selector lever Suitable position
PW/ST SIGNAL OFF
6. If 1st trip DTC is detected, go to EC-990, "Diagnostic Procedure" .
Overall Function Check UBS00DM9

Use this procedure to check the overall function of the vehicle speed sensor circuit. During this check, a 1st
trip DTC might not be confirmed.

EC-987
DTC P0500 VSS
[VG33E]
WITH GST
1. Lift up drive wheels.
2. Start engine.
3. Read vehicle speed sensor signal in MODE 1 with GST.
The vehicle speed sensor on GST should be able to exceed 10 km/h (6 MPH) when rotating wheels with
suitable gear position.
4. If NG, go to EC-990, "Diagnostic Procedure" .

EC-988
DTC P0500 VSS
[VG33E]
Wiring Diagram UBS00DMA

EC

BBWA1090E

EC-989
DTC P0500 VSS
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

2 - 3V

[Engine is running]
● Lift up the vehicle.
29 G/B Vehicle speed sensor
● Shift lever: 2nd (M/T), D (A/T)
● Vehicle speed is 40 km/h (25 MPH)

SEF996U

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

Diagnostic Procedure UBS00DMB

1. CHECK VEHICLE SPEED SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector and combination meter harness connector.
3. Check harness continuity between ECM terminal 29 and combination meter terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

2. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M81, F36
● Harness for open or short between ECM and combination meter

>> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK SPEEDOMETER FUNCTION


Make sure that speedometer functions properly.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

4. CHECK SPEEDOMETER CIRCUIT FOR OPEN AND SHORT


Check the following.
● Harness connectors M59, F27
● Harness connectors F43, F201
● Harness for open or short between combination meter and vehicle speed sensor
OK or NG
OK >> Check combination meter and vehicle speed sensor. Refer to DI-3, "METERS AND GAUGES" .
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-990
DTC P0500 VSS
[VG33E]
5. CHECK INTERMITTENT INCIDENT A
Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END. EC

EC-991
DTC P0505 ISC SYSTEM
[VG33E]
DTC P0505 ISC SYSTEM PFP:23781

Description UBS00DMC

SYSTEM DESCRIPTION
ECM func-
Sensor Input Signal to ECM Actuator
tion
Camshaft position sensor Engine speed
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Throttle position sensor Throttle position
Park/neutral position (PNP) switch Park/neutral position Idle air
IACV-AAC valve
Air conditioner switch Air conditioner operation control

Power steering oil pressure switch Power steering load signal


Battery Battery voltage
Vehicle speed sensor Vehicle speed
Ambient air temperature switch Ambient air temperature
Intake air temperature sensor Intake air temperature

This system automatically controls engine idle speed to a specified level. Idle speed is controlled through fine
adjustment of the amount of air which bypasses the throttle valve via IACV-AAC valve. The IACV-AAC valve
repeats ON/OFF operation according to the signal sent from the ECM. The camshaft position sensor detects
the actual engine speed and sends a signal to the ECM. The ECM then controls the ON/OFF time of the IACV-
AAC valve so that engine speed coincides with the target value memorized in ECM. The target engine speed
is the lowest speed at which the engine can operate steadily. The optimum value stored in the ECM is deter-
mined by taking into consideration various engine conditions, such as during warm up, deceleration, and
engine load (air conditioner and power steering).
COMPONENT DESCRIPTION
IACV-AAC Valve
The IACV-AAC valve is moved by ON/OFF pulses from the ECM.
The longer the ON pulse, the greater the amount of air that will flow
through the valve. The more air that flows through the valve, the
higher the idle speed.

SEF040E

CONSULT-II Reference Value in Data Monitor Mode UBS00DMD

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle 10 - 20%
● Air conditioner switch: OFF
IACV-AAC/V
● Shift lever: N (A/T), Neutral (M/T) 2,000 rpm —
● No load

EC-992
DTC P0505 ISC SYSTEM
[VG33E]
On Board Diagnosis Logic UBS00DME

A
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
Idle speed control sys- The IACV-AAC valve does not operate
A) (The IACV-AAC valve circuit is open) EC
tem circuit properly
● IACV-AAC valve

Idle speed control sys- ● Harness or connectors


The IACV-AAC valve does not operate (The IACV-AAC valve circuit is open)
P0505 B) tem RPM lower than C
properly
expected ● IACV-AAC valve

Idle speed control sys- ● Harness or connectors


The IACV-AAC valve does not operate (The IACV-AAC valve circuit is open)
C) tem RPM higher than D
properly
expected ● IACV-AAC valve

DTC Confirmation Procedure UBS00DMF


E
NOTE:
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 5 seconds before conducting the next test.
F
● Perform PROCEDURE FOR MALFUNCTION A first. If 1st trip DTC cannot confirmed, perform PRO-
CEDURE FOR MALFUNCTION B AND C.
PROCEDURE FOR MALFUNCTION A G
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V with igni-
tion switch ON. H
With CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II. I
3. Wait at least 2 seconds.
4. If 1st trip DTC is detected, go to EC-996, "Diagnostic Procedure"
J
.

L
SEF058Y

With GST
Follow the procedure “With CONSULT-II” above. M
PROCEDURE FOR MALFUNCTION B AND C
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.

EC-993
DTC P0505 ISC SYSTEM
[VG33E]
3. Turn ignition switch ON again and select “DATA MONITOR”
mode with CONSULT-II.
4. Start engine and run it for at least 1 minute at idle speed.
5. If 1st trip DTC is detected, go to EC-996, "Diagnostic Procedure"
.

SEF174Y

With GST
Follow the procedure “With CONSULT-II” above.

EC-994
DTC P0505 ISC SYSTEM
[VG33E]
Wiring Diagram UBS00DMG

EC

BBWA1091E

EC-995
DTC P0505 ISC SYSTEM
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

8 - 11V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle
SEF005V
101 OR/L IACV-AAC valve
7 - 10V

[Engine is running]
● Warm-up condition
● Engine speed is 3,000 rpm

SEF692W

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

Diagnostic Procedure UBS00DMH

1. CHECK IACV-AAC VALVE POWER SUPPLY CIRCUIT


1. Stop engine.
2. Disconnect IACV-AAC valve harness connector.
3. Turn ignition switch ON.

BBIA0427E

4. Check voltage between IACV-ACC valve terminal 2 and ground


with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

SEF651W

EC-996
DTC P0505 ISC SYSTEM
[VG33E]
2. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connectors M81, F36
● Harness connectors F37, F101 EC
● Fuse block (J/B) connector M27
● 10A fuse
C
● Harness for open or short between IACV-AAC valve and fuse

>> Repair open circuit or short to ground or short to power in harness or connectors. D
3. CHECK IACV-AAC VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. E
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 101 and IACV-AAC valve terminal 1.
Refer to Wiring Diagram. F

Continuity should exist.


4. Also check harness for short to ground and short to power. G
OK or NG
OK >> GO TO 5.
NG >> GO TO 4. H

4. DETECT MALFUNCTIONING PART


Check the following. I
● Harness connectors F101, F37
● Harness for open or short between IACV-AAC valve and ECM
J

>> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK IACV-AAC VALVE K

1. Remove IACV-AAC valve.


– Check IACV-AAC valve resistance. L

Resistance: Approximately 10Ω [at 20°C (68°F)]


– Check plunger for seizing or sticking. M
– Check for broken spring.
2. Supply battery voltage between IACV-AAC valve connector ter-
minals.
Plunger should move.
OK or NG
OK >> GO TO 6. SEF202V
NG >> Replace IACV-AAC valve.

6. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-997
DTC P0505 ISC SYSTEM
[VG33E]
Removal and Installation UBS00DMI

IACV-AAC VALVE
Refer to EM-80, "OUTER COMPONENT PARTS" .

EC-998
DTC P0510 CLOSED TP SWITCH
[VG33E]
DTC P0510 CLOSED TP SWITCH PFP:22620
A
Component Description UBS00DMJ

A closed throttle position switch and wide open throttle position


switch are built into the throttle position sensor unit. The wide open EC
throttle position switch is used only for A/T control.
When the throttle valve is in the closed position, the closed throttle
position switch sends a voltage signal to the ECM. The ECM only
uses this signal to open or close the EVAP canister purge volume C
control solenoid valve when the throttle position sensor is malfunc-
tioning.
D

SEF505V

E
CONSULT-II Reference Value in Data Monitor Mode UBS00DMK

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
● Engine: After warming up, idle the Throttle valve: Idle position ON
CLSD THL/P SW
engine Throttle valve: Slightly open OFF
G
On Board Diagnosis Logic UBS00DML

DTC No. Trouble diagnosis name DTC detecting condition Possible cause H
● Harness or connectors
Battery voltage from the closed throttle (The closed throttle position switch circuit is
Closed throttle position open or shorted)
P0510 position switch is sent to ECM with the
switch I
throttle valve opened ● Closed throttle position switch
● Throttle position sensor

DTC Confirmation Procedure UBS00DMM J


CAUTION:
Always drive vehicle at a safe speed.
NOTE: K
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
L
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF, wait at least 10 seconds and then start engine. M
3. Select “CLSD THL/P SW” in “DATA MONITOR” mode.
4. Check the signal under the following conditions.
Condition Signal indication
Throttle valve: Idle position ON
Throttle valve: Slightly open OFF

If the result is NG, go to EC-1002, "Diagnostic Procedure" .


If OK, go to following step.

SEF197Y

EC-999
DTC P0510 CLOSED TP SWITCH
[VG33E]
5. Select “DATA MONITOR” mode with CONSULT-II.
6. Drive the vehicle for at least 5 consecutive seconds under the
following condition.
THRTL POS SEN More than 2.5V
VHCL SPEED SE More than 5 km/h (3 MPH)
Selector lever Suitable position
Driving vehicle uphill (Increased engine load) will
Driving location help maintain the driving conditions required for
this test.
SEF198Y

7. If 1st trip DTC is detected, go to EC-1002, "Diagnostic Proce-


dure" .
Overall Function Check UBS00DMN

Use this procedure to check the overall function of the closed throttle position switch circuit. During this check,
a 1st trip DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Check the voltage between ECM terminal 28 (Closed throttle
position switch signal) and ground under the following condi-
tions.
At idle : Battery voltage
At 2,000 rpm : Approximately 0V
3. If NG, go to EC-1002, "Diagnostic Procedure" .

SEF872U

EC-1000
DTC P0510 CLOSED TP SWITCH
[VG33E]
Wiring Diagram UBS00DMO

EC

BBWA0490E

EC-1001
DTC P0510 CLOSED TP SWITCH
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Warm-up condition
● More than -40.0 kpa (-300 mmHg, -11.81 inHg) BATTERY VOLTAGE
of vacuum is applied to the throttle opener with (11 - 14V)
Throttle position switch a hand vacuum pump
28 BR/W
(Closed position)
● Accelerator pedal is fully released
[Ignition switch: ON]
● Engine stopped Approximately 0V
● Accelerator pedal is depressed

Diagnostic Procedure UBS00DMP

1. CHECK CLOSED THROTTLE POSITION SWITCH POWER SUPPLY CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect throttle position switch harness connector.
3. Turn ignition switch ON.

AEC653A

4. Check voltage between throttle position switch terminal 5 and


ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

SEF715U

2. DETECT MALFUNCTIONING PART


Check the following.
● Harness for open or short between throttle position switch and ECM relay
● Harness for open or short between throttle position switch and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1002
DTC P0510 CLOSED TP SWITCH
[VG33E]
3. CHECK CLOSED THROTTLE POSITION SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 28 and throttle position switch terminal 4. EC
Refer to Wiring Diagram.
Continuity should exist.
C
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4. D
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK IGNITION TIMING AND ENGINE IDLE SPEED E


Check the following items. Refer to EC-652, "Basic Inspection" .
Items Specifications F
M/T: 10 ± 5° BTDC (in Neutral position)
Ignitions timing
A/T: 10 ± 5° BTDC (in P or N position)

Base idle speed


M/T: 700 ± 50 rpm (in Neutral position) G
A/T: 700 ± 50 rpm (in P or N position)
M/T: 750 ± 50 rpm (in Neutral position)
Target idle speed
A/T: 750 ± 50 rpm (in P or N position) H

With CONSULT-II>>GO TO 5.
Without CONSULT-II>>GO TO 6. I

5. CHECK CLOSED THROTTLE POSITION SWITCH


J
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF. K
3. Turn ignition switch ON.
4. Select “DATA MONITOR” mode with CONSULT-II.
5. Check indication of “CLSD THL/P SW”. L
Measurement must be made with closed throttle position switch installed in vehicle.
Throttle valve conditions CLSD THL/P SW
M
Completely closed ON
Partially open or completely closed OFF
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

EC-1003
DTC P0510 CLOSED TP SWITCH
[VG33E]
6. CHECK CLOSED THROTTLE POSITION SWITCH
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect closed throttle position switch harness connector.
4. Check continuity between closed throttle position switch terminals 4 and 5.
Resistance measurement must be made with closed throttle position switch installed in vehicle.
Throttle valve conditions Continuity
Completely closed Yes
Partially open or completely closed No
OK or NG
OK >> GO TO 9.
NG >> GO TO 7.

BBIA0423E

7. ADJUST THROTTLE POSITION SWITCH


Check the following items. Refer to EC-652, "Basic Inspection" .
Items Specifications
M/T: 10 ± 5° BTDC (in Neutral position)
Ignitions timing
A/T: 10 ± 5° BTDC (in P or N position)
M/T: 700 ± 50 rpm (in Neutral position)
Base idle speed
A/T: 700 ± 50 rpm (in P or N position)
Closed throttle position switch idle Feeler gauge thickness and switch
position adjustment condition
0.3 mm (0.012 in): ON
0.4 mm (0.016 in): OFF
M/T: 750 ± 50 rpm (in Neutral position)
Target idle speed
A/T: 750 ± 50 rpm (in P or N position)

If it is impossible to adjust closed throttle position switch in Basic Inspection, replace closed throttle position
switch.
OK or NG
OK (with CONSULT-II)>>GO TO 8.
OK (without CONSULT-II)>>GO TO 9.
NG >> Replace throttle position switch.

EC-1004
DTC P0510 CLOSED TP SWITCH
[VG33E]
8. CHECK THROTTLE POSITION SENSOR A
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Stop engine (ignition switch OFF).
3. Turn ignition switch ON.
4. Select “DATA MONITOR” mode with CONSULT-II. C
5. Check voltage of “THRTL POS SEN”.
Throttle valve conditions Voltage [V]
D
Completely closed 0.15 - 0.85
Completely open 3.5 - 4.7

Voltage measurement must be made with throttle position sensor installed in vehicle. E
If NG, adjust closed throttle position switch. Refer to EC-652, "Basic Inspection" .
OK or NG
OK >> GO TO 10. F
NG >> Replace throttle position sensor.

9. CHECK THROTTLE POSITION SENSOR G

Without CONSULT-II
1. Start engine and warm it up to normal operating temperature. H
2. Stop engine (ignition switch OFF).
3. Turn ignition switch ON.
4. Check voltage between ECM terminal 23 (Throttle position sensor signal) and ground. I
Voltage measurement must be made with throttle position sensor installed in vehicle.
Throttle valve conditions Voltage [V]
J
Completely closed 0.15 - 0.85
Completely open 3.5 - 4.7
K
If NG, adjust closed throttle position switch. Refer to EC-652, "Basic Inspection" .
OK or NG
OK >> GO TO 10. L
NG >> Replace throttle position sensor.

10. CHECK INTERMITTENT INCIDENT


M
Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1005
DTC P0600 A/T COMMUNICATION LINE
[VG33E]
DTC P0600 A/T COMMUNICATION LINE PFP:23710

System Description UBS00DMQ

These circuit lines are used to control the smooth shifting up and down of A/T during the hard acceleration/
deceleration.
Voltage signals are exchanged between ECM and TCM (Transmission Control Module).
On Board Diagnosis Logic UBS00DMR

The MIL will not light up for this diagnosis.


DTC No. Trouble diagnosis name DTC detecting condition Possible cause
ECM receives incorrect voltage from ● Harness or connectors
A/T control serial com-
P0600* TCM (Transmission Control Module) con- [The circuit between ECM and TCM (Trans-
munication link
tinuously. mission Control Module) is open or shorted.]
*: This DTC can be detected only by “DATA MONITOR (AUTO TRIG)” with CONSULT-II.

DTC Confirmation Procedure UBS00DMS

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine, and rev engine more than 1,000 rpm once, then let
it idle for more than 40 seconds.
4. If DTC 1st trip is detected, go to EC-1010, "Diagnostic Proce-
dure" .

SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-1006
DTC P0600 A/T COMMUNICATION LINE
[VG33E]
Wiring Diagram UBS00DMT

WITHOUT VDC A

EC

BBWA1092E

EC-1007
DTC P0600 A/T COMMUNICATION LINE
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
26 PU/W A/T signal No. 1 Approximately 0 - 1.0V
● Idle speed
[Engine is running]
27 P/B A/T signal No. 2 Approximately 0 - 1.0V
● Idle speed
[Engine is running]
35 G/R A/T signal No. 3 Approximately 0 - 1.0V
● Idle speed

EC-1008
DTC P0600 A/T COMMUNICATION LINE
[VG33E]
WITH VDC
A

EC

BBWA1329E

EC-1009
DTC P0600 A/T COMMUNICATION LINE
[VG33E]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
68 W/G A/T signal Approximately 0 - 5.0V
● Idle speed

Diagnostic Procedure UBS00DMU

WITHOUT VDC
1. CHECK A/T CONTROL INPUT SIGNAL CIRCUIT FOR OPEN
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector and TCM (Transmission
Control Module) harness connector.

LEC106A

3. Check harness continuity between ECM terminal 26 and TCM


terminal 5, ECM terminal 27 and TCM terminal 6, ECM terminal
35 and TCM terminal 7.
Refer to Wiring Diagram.
Continuity should exist.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

AEC655A

2. DETECT MALFUNCTIONING PART

Check the following.


● Harness connectors M58, F28
● Harness for open or short between ECM and TCM (Transmission Control Module)

>> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK A/T CONTROL INPUT SIGNAL CIRCUIT FOR SHORT


1. Check harness continuity between ECM terminal 26 and ground, ECM terminal 27 and ground, ECM ter-
minal 35 and ground.
Refer to Wiring Diagram.
Continuity should not exist.
2. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

EC-1010
DTC P0600 A/T COMMUNICATION LINE
[VG33E]
4. DETECT MALFUNCTIONING PART A
Check the harness for open or short between ECM and TCM (Transmission Control Module).

>> Repair open circuit or short to ground or short to power in harness. EC

5. CHECK INTERMITTENT INCIDENT


C
Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END. D


WITH VDC
1. CHECK A/T CONTROL INPUT SIGNAL CIRCUIT FOR OPEN E
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
F

H
LEC106A

3. Disconnect TCM harness connector. I


4. Check harness continuity between ECM terminal 68 and TCM
terminal 33.
Refer to Wiring Diagram. J

Continuity should exist.


OK or NG K
OK >> GO TO 2
NG >> Repair harness or connectors.
AEC655A
L

2. CHECK A/T CONTROL INPUT SIGNAL FOR SHORT


M
1. Check harness continuity between ECM terminal 68 and ground.
Refer to Wiring Diagram.
Continuity should not exist.
2. Also check harness for short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair short to ground or short to power in harness or connectors.

3. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1011
DTC P0605 ECM
[VG33E]
DTC P0605 ECM PFP:23710

Component Description UBS00DMV

The ECM consists of a microcomputer and connectors for signal


input and output and for power supply. The unit controls the engine.

SEC220B

On Board Diagnosis Logic UBS00DMW

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0605 Engine control module ECM calculation function is malfunctioning. ● ECM

DTC Confirmation Procedure UBS00DMX

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine.
4. Run engine for at least 2 seconds at idle speed.
5. If 1st trip DTC is detected, go to EC-1013, "Diagnostic Proce-
dure" .

SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-1012
DTC P0605 ECM
[VG33E]
Diagnostic Procedure UBS00DMY

1. INSPECTION START A

With CONSULT-II
EC
1. Turn ignition switch ON.
2. Select “SELF DIAG RESULTS” mode with CONSULT-II.
3. Touch “ERASE”. C
4. Perform DTC Confirmation Procedure.
See EC-1012, "DTC Confirmation Procedure" .
5. Is the 1st trip DTC P0605 displayed again? D
With GST
1. Turn ignition switch ON.
2. Select MODE 4 with GST. E
3. Touch “ERASE”.
4. Perform DTC Confirmation Procedure.
See EC-1012, "DTC Confirmation Procedure" . F
5. Is the 1st trip DTC P0605 displayed again?
Yes or No
G
Yes >> Replace ECM.
No >> INSPECTION END.
H

EC-1013
DTC P1143, P1163 HO2S1
[VG33E]
DTC P1143, P1163 HO2S1 PFP:22690

Component Description UBS00DMZ

The heated oxygen sensor 1 is placed into the front tube. It detects
the amount of oxygen in the exhaust gas compared to the outside
air. The heated oxygen sensor 1 has a closed-end tube made of
ceramic zirconia. The zirconia generates voltage from approximately
1V in richer conditions to 0V in leaner conditions. The heated oxygen
sensor 1 signal is sent to the ECM. The ECM adjusts the injection
pulse duration to achieve the ideal air-fuel ratio. The ideal air-fuel
ratio occurs near the radical change from 1V to 0V.

SEF463R

SEF288D

CONSULT-II Reference Value in Data Monitor Mode UBS00DN0

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
HO2S1 (B1)
0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S1 (B2)
HO2S1 MNTR Maintaining engine speed at 2,000
● Engine: After warming up LEAN ←→ RICH
(B1) rpm
Changes more than 5 times during
HO2S1 MNTR
10 seconds.
(B2)

On Board Diagnosis Logic UBS00DN1

To judge the malfunction, the output from the heated oxygen sensor
1 is monitored to determine whether the “rich” output is sufficiently
high and whether the “lean” output is sufficiently low. When both the
outputs are shifting to the lean side, the malfunction will be detected.

SEF300U

EC-1014
DTC P1143, P1163 HO2S1
[VG33E]

DTC No. Trouble diagnosis name DTC detecting condition Possible cause A
P1143 ● Heated oxygen sensor 1
(Bank 1) ● Heated oxygen sensor 1 heater
The maximum and minimum voltage from the
Heated oxygen sensor
1 lean shift monitoring
sensor are not reached to the specified volt- ● Fuel pressure EC
P1163 ages. ● Fuel injector
(Bank 2)
● Intake air leaks
C
DTC Confirmation Procedure UBS00DN2

CAUTION:
Always drive vehicle at a safe speed. D
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
E
TESTING CONDITION:
● Always perform at a temperature above −10°C (14°F).
● Before performing following procedure, confirm that battery voltage is more than 11V at idle. F
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine and wait at least 5 seconds. G
3. Turn ignition switch ON and select “HO2S1 (B1)/(B2) P1143/
P1163” of “HO2S1” in “DTC WORK SUPPORT” mode with
CONSULT-II. H
4. Touch “START”.
5. Start engine and let it idle for at least 3 minutes.
I
NOTE:
Never raise engine speed above 2,800 rpm after this step. If
the engine speed limit is exceeded, return to step 5.
J

LEC072A

K
6. When the following conditions are met, “TESTING” will be dis-
played on the CONSULT-II screen. Maintain the conditions con-
tinuously until “TESTING” changes to “COMPLETED”. (It will
take approximately 50 seconds or more.) L

EGN SPEED 1,200 - 3,150 rpm


Vehicle speed Less than 100 km/h (62 MPH) M
B/FUEL SCHDL 2.8 - 11.0 msec
Selector lever Suitable position

If “TESTING” is not displayed after 5 minutes, retry from LEC073A

step 2.
7. Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to EC-1016, "Diagnostic
Procedure" .

LEC055A

EC-1015
DTC P1143, P1163 HO2S1
[VG33E]
Overall Function Check UBS00DN3

Use this procedure to check the overall function of the heated oxygen sensor 1 circuit. During this check, a
DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 50 [HO2S1 (B1) signal] or 51 [HO2S1 (B2) signal] and
ground.
3. Check one of the following with engine speed held at 2,000 rpm
constant under no load.
– The maximum voltage is over 0.6V at least 1 time.
– The minimum voltage is over 0.1V at least 1 time.
4. If NG, go to EC-1016, "Diagnostic Procedure" .

SEF919UA

Diagnostic Procedure UBS00DN4

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-709, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0418E

2. RETIGHTEN HEATED OXYGEN SENSOR 1


Loosen and retighten heated oxygen sensor 1.
Tightening torque: 40 - 60 N·m (4.1 - 6.1 kg-m, 30 - 44 ft-lb)

>> GO TO 3.

EC-1016
DTC P1143, P1163 HO2S1
[VG33E]
3. CLEAR THE SELF-LEARNING DATA A
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed. C
Is the 1st trip DTC P0171 or P0174 detected?
Is it difficult to start engine?
D

SEF968Y

F
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF. G
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at
idle speed.
H
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-638, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC
I
INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed. J
Is the 1st trip DTC P0171 or P0174 detected?
Is it difficult to start engine?
Yes or No
K
Yes >> Perform trouble diagnosis for DTC P0171, P0174. Refer to EC-828 .
No >> GO TO 4.

4. CHECK HEATED OXYGEN SENSOR 1 HEATER L

1. Stop engine.
2. Check resistance between HO2S1 terminals 3 and 1. M
Resistance: 3.3 - 4.0Ω [at 25°C (77°F)]
3. Check continuity between HO2S1 terminals 2 and 1, 3 and 2.
Continuity should not exist.
CAUTION:
● Discard any heated oxygen sensor which has been
dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust sys- SEF935X

tem threads using Oxygen Sensor Thread Cleaner tool J-


43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK (With CONSULT-II)>>GO TO 5.
OK (Without CONSULT-II)>>GO TO 6.
NG >> Replace malfunctioning heated oxygen sensor 1.

EC-1017
DTC P1143, P1163 HO2S1
[VG33E]
5. CHECK HEATED OXYGEN SENSOR 1
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “MANU TRIG” in “DATA MONITOR” mode with CONSULT-II, and select “HO2S1 (B1)/(B2)” and
“HO2S1 MNTR (B1)/(B2)”.
3. Hold engine speed at 2,000 rpm under no load during the following steps.
4. Touch “RECORD” on CONSULT-II screen.

PBIB2025E

5. Check the following.


– “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes
from “RICH” to “LEAN” to “RICH” more than 5 times in 10 sec-
onds.
5 times (cycles) are counted as shown below.
– “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
– “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once.
– “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.

SEF647Y

SEF648Y

CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning heated oxygen sensor 1.

EC-1018
DTC P1143, P1163 HO2S1
[VG33E]
6. CHECK HEATED OXYGEN SENSOR 1 A
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Set voltmeter probes between ECM terminal 50 [HO2S1 (B1) signal] or 51 [HO2S1 (B2) signal] and
ground.
3. Check the following with engine speed held at 2,000 rpm con-
C
stant under no load.
● The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more
than 5 times within 10 seconds.
D
● The maximum voltage is over 0.6V at least 1 time.
● The minimum voltage is below 0.3V at least 1 time.
● The voltage never exceeds 1.0V. E
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
CAUTION: PBIB2157E
F
● Discard any heated oxygen sensor which has been dropped
from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new
one.
G
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
H
OK >> GO TO 7.
NG >> Replace malfunctioning heated oxygen sensor 1.

7. CHECK INTERMITTENT INCIDENT I

Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .


For circuit, refer to EC-780, "Wiring Diagram" . J

>> INSPECTION END


Removal and Installation UBS00DN5
K
HEATED OXYGEN SENSOR 1
Refer to EM-80, "OUTER COMPONENT PARTS" .
L

EC-1019
DTC P1144, P1164 HO2S1
[VG33E]
DTC P1144, P1164 HO2S1 PFP:22690

Component Description UBS00DN6

The heated oxygen sensor 1 is placed into the front tube. It detects
the amount of oxygen in the exhaust gas compared to the outside
air. The heated oxygen sensor 1 has a closed-end tube made of
ceramic zirconia. The zirconia generates voltage from approximately
1V in richer conditions to 0V in leaner conditions. The heated oxygen
sensor 1 signal is sent to the ECM. The ECM adjusts the injection
pulse duration to achieve the ideal air-fuel ratio. The ideal air-fuel
ratio occurs near the radical change from 1V to 0V.

SEF463R

SEF288D

CONSULT-II Reference Value in Data Monitor Mode UBS00DN7

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
HO2S1 (B1)
0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S1 (B2)
HO2S1 MNTR Maintaining engine speed at 2,000
● Engine: After warming up LEAN ←→ RICH
(B1) rpm
Changes more than 5 times during
HO2S1 MNTR
10 seconds.
(B2)

On Board Diagnosis Logic UBS00DN8

To judge the malfunction, the output from the heated oxygen sensor
1 is monitored to determine whether the “rich” output is sufficiently
high. The “lean” output is sufficiently low. When both the outputs are
shifting to the rich side, the malfunction will be detected.

SEF299U

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1144 ● Heated oxygen sensor 1
(Bank 1) Heated oxygen sensor 1 heater
Heated oxygen sensor The maximum and minimum voltages from the ●

P1164 1 rich shift monitoring sensor are beyond the specified voltages. ● Fuel pressure
(Bank 2) ● Fuel injector

EC-1020
DTC P1144, P1164 HO2S1
[VG33E]
DTC Confirmation Procedure UBS00DN9

A
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at EC
least 5 seconds before conducting the next test.
TESTING CONDITION:
C
● Always perform at a temperature above −10°C (14°F).
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II D
1. Start engine and warm it up to normal operating temperature.
2. Stop engine and wait at least 5 seconds.
3. Turn ignition switch ON and select “HO2S1 (B1)/(B2) P1144/ E
P1164” of “HO2S1” in “DTC WORK SUPPORT” mode with
CONSULT-II.
4. Touch “START”. F
5. Start engine and let it idle for at least 3 minutes.
NOTE:
Never raise engine speed above 2,800 rpm after this step. If G
the engine speed limit is exceeded, return to step 5.

H
LEC074A

6. When the following conditions are met, “TESTING” will be dis-


played on the CONSULT-II screen. Maintain the conditions con- I
tinuously until “TESTING” changes to “COMPLETED”. (It will
take approximately 50 seconds or more.)
J
ENG SPEED 1,200 - 3,150 rpm
Vehicle speed Less than 100 km/h (62 MPH)
B/FUEL SCHDL 2.8 - 11.0 msec K
Selector lever Suitable position

If “TESTING” is not displayed after 5 minutes, retry from LEC075A


L
step 2.
7. Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to EC-1022, "Diagnostic
Procedure" . M

LEC058A

Overall Function Check UBS00DNA

Use this procedure to check the overall function of the heated oxygen sensor 1 circuit. During this check, a
DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to normal operating temperature.

EC-1021
DTC P1144, P1164 HO2S1
[VG33E]
2. Set voltmeter probes between ECM terminal 50 [HO2S1 (B1)
signal] or 51 [HO2S1 (B2) signal] and ground.
3. Check one of the following with engine speed held at 2,000 rpm
constant under no load.
– The maximum voltage is below 0.8V at least 1 time.
– The minimum voltage is below 0.35V at least 1 time.
4. If NG, go to EC-1022, "Diagnostic Procedure" .

SEF919UA

Diagnostic Procedure UBS00DNB

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-709, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0418E

2. RETIGHTEN HEATED OXYGEN SENSOR 1


Loosen and retighten heated oxygen sensor 1.
Tightening torque: 40 - 60 N·m (4.1 - 6.1 kg-m, 30 - 44 ft-lb)

>> GO TO 3.

EC-1022
DTC P1144, P1164 HO2S1
[VG33E]
3. CLEAR THE SELF-LEARNING DATA A
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed. C
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine?
D

SEF968Y

F
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF. G
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at
idle speed.
H
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-638, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC
I
INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed. J
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine?
Yes or No
K
Yes >> Perform trouble diagnosis for DTC P0172, P0175. Refer toEC-836 .
No >> GO TO 4.

4. CHECK HO2S 1 CONNECTOR FOR WATER L

1. Turn ignition switch OFF.


2. Disconnect heated oxygen sensor 1 harness connector. M
3. Check connectors for water.
Water should not exist.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace harness or connectors.

EC-1023
DTC P1144, P1164 HO2S1
[VG33E]
5. CHECK HEATED OXYGEN SENSOR 1 HEATER
Check resistance between HO2S1 terminals 3 and 1.
Resistance: 3.3 - 4.0Ω [at 25°C (77°F)]
Check continuity between HO2S1 terminals 2 and 1, 3 and 2.
Continuity should not exist.
CAUTION:
● Discard any heated oxygen sensor which has been dropped
from a height of more than 0.5 m (19.7 in) onto a hard sur-
face such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system SEF935X
threads using Oxygen Sensor Thread Cleaner tool J-43897-
18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK (With CONSULT-II)>>GO TO 6.
OK (Without CONSULT-II)>>GO TO 7.
NG >> Replace malfunctioning heated oxygen sensor 1.

EC-1024
DTC P1144, P1164 HO2S1
[VG33E]
6. CHECK HEATED OXYGEN SENSOR 1 A
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Select “MANU TRIG” in “DATA MONITOR” mode with CONSULT-II, and select “HO2S1 (B1)/(B2)” and
“HO2S1 MNTR (B1)/(B2)”.
3. Hold engine speed at 2,000 rpm under no load during the following steps.
C
4. Touch “RECORD” on CONSULT-II screen.

F
PBIB2025E

5. Check the following. G


– “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes
from “RICH” to “LEAN” to “RICH” more than 5 times in 10 sec-
onds. H
5 times (cycles) are counted as shown below.
– “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
– “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once. I
– “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.

SEF647Y J

SEF648Y

CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 8.
NG >> Replace malfunctioning heated oxygen sensor 1.

EC-1025
DTC P1144, P1164 HO2S1
[VG33E]
7. CHECK HEATED OXYGEN SENSOR 1
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 50 [HO2S1 (B1)
signal] or 51 [HO2S1 (B2) signal] and ground.
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
● The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more
than 5 times within 10 seconds.
● The maximum voltage is over 0.6V at least 1 time.
● The minimum voltage is below 0.3V at least 1 time.
● The voltage never exceeds 1.0V.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V PBIB2157E

2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V


CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 8.
NG >> Replace malfunctioning heated oxygen sensor 1.

8. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
For circuit, refer to EC-780, "Wiring Diagram" .

>> INSPECTION END


Removal and Installation UBS00DNC

HEATED OXYGEN SENSOR 1


Refer to EM-80, "OUTER COMPONENT PARTS" .

EC-1026
DTC P1146, P1166 HO2S2
[VG33E]
DTC P1146, P1166 HO2S2 PFP:226A0
A
Component Description UBS00DND

The heated oxygen sensor 2, after three way catalyst (manifold),


monitors the oxygen level in the exhaust gas on each bank. EC
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt- C
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for D
engine control operation.
SEF327R

E
CONSULT-II Reference Value in Data Monitor Mode UBS00DNE

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
HO2S2 (B1)
● Warm-up condition 0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S2 (B2)
● After keeping engine speed
HO2S2 MNTR Revving engine from idle up to G
between 3,500 and 4,000 rpm for 3,000 rpm quickly
(B1)
1 minute and at idle for 1 minute LEAN ←→ RICH
HO2S2 MNTR
under no load.
(B2)
H
On Board Diagnosis Logic UBS00DNF

The heated oxygen sensor 2 has a much longer switching time


between rich and lean than the heated oxygen sensor 1. The oxygen I
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the minimum voltage of sensor is J
sufficiently low during the various driving condition such as fuel-cut.

SEF972Z
L

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
M
P1146 ● Harness or connectors
(Bank 1) (The sensor circuit is open or shorted)
Heated oxygen sensor
The minimum voltage from the sensor is not Heated oxygen sensor 2
2 minimum voltage ●
P1166 reached to the specified voltage.
monitoring ● Fuel pressure
(Bank 2)
● Fuel injector

DTC Confirmation Procedure UBS00DNG

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Open engine hood before conducting following procedure
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.

EC-1027
DTC P1146, P1166 HO2S2
[VG33E]
4. Let engine idle for 1 minute.
5. Select “HO2S2 (B1) P1146” or “HO2S2 (B2) P1166” of “HO2S2” in “DTC WORK SUPPORT” mode with
CONSULT-II.

PBIB0818E

6. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”.


If “NG” is displayed, refer to EC-1033, "Diagnostic Procedure" .
If “CAN NOT BE DIAGNOSED” is displayed, perform the following.
a. Stop engine and cool down until “COOLAN TEMP/S” indicates less than 70°C (158°F).
b. Turn ignition switch ON.
c. Select “DATA MONITOR” mode with CONSULT-II.
d. Start engine.
e. Return to step 6 again when the “COOLAN TEMP/S” reaches to 70°C (158°F).

EC-1028
DTC P1146, P1166 HO2S2
[VG33E]
Overall Function Check UBS00DNH

A
Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a
DTC might not be confirmed.
CAUTION:
Always drive vehicle at a safe speed. EC

WITH GST
1. Start engine and warm it up to the normal operating temperature. C
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute. D
5. Set voltmeter probes between ECM terminal 56 [HO2S2 (B1) signal] or 57 [HO2S2 (B2) signal] and
ground.
6. Check the voltage when revving up to 4,000 rpm under no load E
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be below 0.48V at least once during this F
procedure.
If the voltage can be confirmed in step 6, step 7 is not nec-
essary.
7. Keep vehicle at idling for 10 minutes, then check the voltage. Or G
check the voltage when coasting from 80 km/h (50 MPH) in D
position with “OD” OFF (A/T), 3rd gear position (M/T).
The voltage should be below 0.48V at least once during this SEF922UA
H
procedure.
8. If NG, go to EC-1033, "Diagnostic Procedure" .
I

EC-1029
DTC P1146, P1166 HO2S2
[VG33E]
Wiring Diagram UBS00DNI

BANK 1

BBWA1079E

EC-1030
DTC P1146, P1166 HO2S2
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
● Warm-up condition.

Heated oxygen sensor 2 ● Revving engine from idle to 3,000 rpm quickly after
56 OR the following condition are met 0 - Approximately 1.0V
(bank 1) D
– Keeping the engine speed between 3,500 and 4,000
rpm for 1 minute and at idle for 1 minute under no
load
E

EC-1031
DTC P1146, P1166 HO2S2
[VG33E]
BANK 2

BBWA1080E

EC-1032
DTC P1146, P1166 HO2S2
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
● Warm-up condition.

Heated oxygen sensor 2 ● Revving engine from idle to 3,000 rpm quickly after
57 Y the following conditions are met 0 - Approximately 1.0V
(bank 2) D
– Keeping the engine speed between 3,500 and 4,000
rpm for 1 minute and at idle for 1 minute under no
load
E
Diagnostic Procedure UBS00DNJ

1. CHECK GROUND CONNECTIONS


F
1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-709, "Ground Inspection" . G
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections. H

BBIA0418E

EC-1033
DTC P1146, P1166 HO2S2
[VG33E]
2. CLEAR THE SELF-LEARNING DATA
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine?

SEF968Y

Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at
idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-638, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC
INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0172, P0175. Refer to EC-836 .
No >> GO TO 3.

3. CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT


1. Disconnect heated oxygen sensor 2 harness connector.
2. Check harness continuity between HO2S2 terminal 4 and
ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or con-
BBIA0181E
nectors.

EC-1034
DTC P1146, P1166 HO2S2
[VG33E]
4. CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal and HO2S2 terminal as follows. EC

Refer to Wiring Diagram.


C
Terminals
DTC Bank
ECM Sensor
P1146 56 1 Bank 1 D
P1166 57 1 Bank 2

Continuity should exist. E

4. Check harness continuity between the following terminals and ground.


Refer to Wiring Diagram.
F
Terminals
DTC Bank
ECM Sensor
P1146 56 1 Bank 1 G
P1166 57 1 Bank 2

H
Continuity should not exist.
5. Also check harness for short to power.
OK or NG I
OK (With CONSULT-II)>>GO TO 5.
OK (Without CONSULT-II)>>GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. J

EC-1035
DTC P1146, P1166 HO2S2
[VG33E]
5. CHECK HEATED OXYGEN SENSOR 2
With CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-II.
2. Start engine and warm it up to the normal operating temperate.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select
“HO2S2 (B1)/(B2)” as the monitor item with CONSULT-II.

SEF662Y

7. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%.

SEF989RD

“HO2S2 (B1)/(B2)” should be above 0.62V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.48V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning heated oxygen sensor 2.

EC-1036
DTC P1146, P1166 HO2S2
[VG33E]
6. CHECK HEATED OXYGEN SENSOR 2 A
Without CONSULT-II
1. Start engine warm it up to the normal operating temperature.
EC
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute. C
5. Set voltmeter probes between ECM terminal 56 [HO2S2 (B1) signal] or 57 [HO2S2 (B2) signal] and
ground.
6. Check the voltage when revving up to 4,000 rpm under no load D
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.62V at least once during this
procedure. E
If the voltage is above 0.62V at step 6, step 7 is not neces-
sary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or F
check the voltage when coasting from 80 km/h (50 MPH) in D
position with “OD” OFF (A/T), 3rd gear position (M/T).
The voltage should be below 0.48V at least once during this SEF922UA G
procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION: H
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread I
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 7. J
NG >> Replace malfunctioning heated oxygen sensor 2.

7. CHECK INTERMITTENT INCIDENT


K
Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END L

Removal and Installation UBS00DNK

HEATED OXYGEN SENSOR 2


M
Refer to EX-3, "EXHAUST SYSTEM" .

EC-1037
DTC P1147, P1167 HO2S2
[VG33E]
DTC P1147, P1167 HO2S2 PFP:226A0

Component Description UBS00DNL

The heated oxygen sensor 2, after three way catalyst (manifold),


monitors the oxygen level in the exhaust gas on each bank.
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
SEF327R

CONSULT-II Reference Value in Data Monitor Mode UBS00DNM

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
HO2S2 (B1)
● Warm-up condition 0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S2 (B2)
● After keeping engine speed Revving engine from idle up to
HO2S2 MNTR
between 3,500 and 4,000 rpm for 3,000 rpm quickly
(B1)
1 minute and at idle for 1 minute LEAN ←→ RICH
HO2S2 MNTR
under no load.
(B2)

On Board Diagnosis Logic UBS00DNN

The heated oxygen sensor 2 has a much longer switching time


between rich and lean than the heated oxygen sensor 1. The oxygen
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the maximum voltage of the sensor
is sufficiently high during the various driving condition such as fuel-
cut.

SEF303UB

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1147 ● Harness or connectors
(Bank 1) (The sensor circuit is open or shorted)
Heated oxygen sensor 2 The maximum voltage from the sensor is ● Heated oxygen sensor 2
P1167 maximum voltage monitoring not reached to the specified voltage. ● Fuel pressure
(Bank 2) ● Fuel injector
● Intake air leaks

DTC Confirmation Procedure UBS00DNO

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Open engine hood before conducting following procedure
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.

EC-1038
DTC P1147, P1167 HO2S2
[VG33E]
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute. A
5. Select “HO2S2 (B1) P1147” or “HO2S2 (B2) P1167” of “HO2S2” in “DTC WORK SUPPORT” mode with
CONSULT-II.
EC

PBIB0819E
E
6. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”.
If “NG” is displayed, refer to EC-1043, "Diagnostic Procedure" .
If “CAN NOT BE DIAGNOSED” is displayed, perform the following. F
a. Stop engine and cool down until “COOLAN TEMP/S” indicates less than 70°C (158°F).
b. Turn ignition switch ON.
c. Select “DATA MONITOR” mode with CONSULT-II. G
d. Start engine.
e. Return to step 6 again when the “COOLAN TEMP/S” reaches to 70°C (158°F).
H
Overall Function Check UBS00DNP

Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a
DTC might not be confirmed. I
CAUTION:
Always drive vehicle at a safe speed.
J
WITH GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
K
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 56 [HO2S2 (B1) signal] or 57 [HO2S2 (B2) signal] and L
ground.
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times. M
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.62V at least once during this
procedure.
If the voltage can be confirmed in step 6, step 7 is not nec-
essary.
7. Keep vehicle at idling for 10 minutes, then check the voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in D
position with “OD” OFF (A/T), 3rd gear position (M/T).
The voltage should be above 0.62V at least once during this SEF922UA
procedure.
8. If NG, go to EC-1043, "Diagnostic Procedure" .

EC-1039
DTC P1147, P1167 HO2S2
[VG33E]
Wiring Diagram UBS00DNQ

BANK 1

BBWA1079E

EC-1040
DTC P1147, P1167 HO2S2
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
● Warm-up condition.

Heated oxygen sensor 2 ● Revving engine from idle to 3,000 rpm quickly after
56 OR the following conditions are met 0 - Approximately 1.0V
(bank 1) D
– Keeping the engine speed between 3,500 and 4,000
rpm for 1 minute and at idle for 1 minute under no
load
E

EC-1041
DTC P1147, P1167 HO2S2
[VG33E]
BANK 2

BBWA1080E

EC-1042
DTC P1147, P1167 HO2S2
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TERMI- EC
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
● Warm-up condition

Heated oxygen sensor 2 ● Revving engine from idle to 3,000 rpm quickly after
57 Y the following conditions are met 0 - Approximately 1.0V
(bank 2) D
– Keeping the engine speed between 3,500 and 4,000
rpm for 1 minute and at idle for 1 minute under no
load
E
Diagnostic Procedure UBS00DNR

1. CHECK GROUND CONNECTIONS


F
1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-709, "Ground Inspection" . G
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections. H

BBIA0418E

EC-1043
DTC P1147, P1167 HO2S2
[VG33E]
2. CLEAR THE SELF-LEARNING DATA
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0174 detected?
Is it difficult to start engine?

SEF968Y

Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at
idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-638, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC
INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0174 detected?
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171, P0174. Refer toEC-828 .
No >> GO TO 3.

3. CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT


1. Disconnect heated oxygen sensor 2 harness connector.
2. Check harness continuity between HO2S2 terminal 4 and
ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or con-
BBIA0181E
nectors.

EC-1044
DTC P1147, P1167 HO2S2
[VG33E]
4. CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
A
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal and HO2S2 terminal as follows. EC
Refer to Wiring Diagram.
Terminals
DTC Bank C
ECM Sensor
P1147 56 1 Bank 1
P1167 57 1 Bank 2 D

Continuity should exist.


E
4. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.
Terminals F
DTC Bank
ECM Sensor
P1147 56 1 Bank 1
P1167 57 1 Bank 2 G

Continuity should not exist.


H
5. Also check harness for short to power.
OK or NG
OK (With CONSULT-II)>>GO TO 5. I
OK (Without CONSULT-II)>>GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1045
DTC P1147, P1167 HO2S2
[VG33E]
5. CHECK HEATED OXYGEN SENSOR 2
With CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-II.
2. Start engine and warm it up to the normal operating temperate.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select
“HO2S2 (B1)/(B2)” as the monitor item with CONSULT-II.

SEF662Y

7. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%.

SEF989RD

“HO2S2 (B1)/(B2)” should be above 0.62V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.48V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning heated oxygen sensor 2.

EC-1046
DTC P1147, P1167 HO2S2
[VG33E]
6. CHECK HEATED OXYGEN SENSOR 2 A
Without CONSULT-II
1. Start engine warm it up to the normal operating temperature.
EC
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute. C
5. Set voltmeter probes between ECM terminal 56 [HO2S2 (B1) signal] or 57 [HO2S2 (B2) signal] and
ground.
6. Check the voltage when revving up to 4,000 rpm under no load D
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.62V at least once during this
procedure. E
If the voltage is above 0.62V at step 6, step 7 is not neces-
sary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or F
check the voltage when coasting from 80 km/h (50 MPH) in D
position with “OD” OFF (A/T), 3rd gear position (M/T).
The voltage should be below 0.48V at least once during this SEF922UA G
procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION: H
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen SensorThread I
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 7. J
NG >> Replace malfunctioning heated oxygen sensor 2.

7. CHECK INTERMITTENT INCIDENT


K
Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END L

Removal and Installation UBS00DNS

HEATED OXYGEN SENSOR 2


M
Refer to EX-3, "EXHAUST SYSTEM" .

EC-1047
DTC P1148, P1168 CLOSED LOOP CONTROL
[VG33E]
DTC P1148, P1168 CLOSED LOOP CONTROL PFP:22690

On Board Diagnosis Logic UBS00DNT

These self-diagnoses have the one trip detection logic.


DTC No. Trouble diagnosis name DTC detecting condition Possible cause
The closed loop control function for bank 1
P1148
does not operate even when vehicle is driving ● The heated oxygen sensor 1 circuit is
(Bank 1)
Closed loop control in the specified condition. open or shorted.
function The closed loop control function for bank 2 ● Heated oxygen sensor 1
P1168
does not operate even when vehicle is driving ● Heated oxygen sensor heater
(Bank 2)
in the specified condition.

DTC Confirmation Procedure UBS00DNU

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
● Never raise engine speed above 2,800 rpm during the “DTC Confirmation Procedure”. If the engine
speed limit is exceeded, retry the procedure from step 2.
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Hold engine speed at 2,000 rpm and check one of the following.
– “HO2S1 (B1)/(B2)” voltage should go above 0.70V at least once.
– “HO2S1 (B1)/(B2)” voltage should go below 0.21V at least once.
If the check result is NG, perform EC-1049, "Diagnostic Proce-
dure" .
If the check result is OK, perform the following step.
4. Let engine idle at least 5 minutes.
5. Maintain the following condition at least 50 consecutive sec-
onds.
SEF967Y
B/FUEL SCHDL 3.3 msec or more
ENG SPEED 1,600 rpm or more
Selector lever Suitable position
VHCL SPEED SE More than 70 km/h (43 MPH)

During this test, P0134 and/or P0154 may be displayed on CONSULT-II screen.
6. If DTC is detected, go to EC-1049, "Diagnostic Procedure" .
Overall Function Check UBS00DNV

Use this procedure to check the overall function of the closed loop control. During this check, a DTC might not
be confirmed.
WITH GST
1. Start engine and warm it up to normal operating temperature.

EC-1048
DTC P1148, P1168 CLOSED LOOP CONTROL
[VG33E]
2. Set voltmeter probes between ECM terminal 50 [HO2S1 (B1)
signal] or 51 [HO2S1 (B2) signal] and ground. A
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
– The voltage should go above 0.70V at least once. EC
– The voltage should go below 0.21V at least once.
4. If NG, go to EC-1049, "Diagnostic Procedure" .
C

SEF919UA

D
Diagnostic Procedure UBS00DNW

Perform trouble diagnosis for DTC P0133, P0153, EC-793, "Diagnostic Procedure" .
E

EC-1049
DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT)
[VG33E]
DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) PFP:00021

On Board Diagnosis Logic UBS00DNX

If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise. When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction
is indicated.
This self-diagnosis has one trip detection logic.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Cooling fan (crankshaft driven)
● Cooling fan does not operate properly
(Overheat). ● Radiator hose
● Cooling fan system does not operate prop- ● Radiator
Engine over tempera- erly (Overheat). ● Radiator cap
P1217
ture (Overheat) ● Engine coolant was not added to the sys- ● Water pump
tem using the proper filling method.
● Thermostat
● Engine coolant is not within the specified
For more information, refer to EC-1052,
range.
"Main 12 Causes of Overheating" .

CAUTION:
When a malfunction is indicated be sure to replace the coolant, follow the procedure in MA-26,
"Changing Engine Coolant" . Also, replace the engine oil. Refer to MA-30, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute like pouring
coolant by kettle. Be sure to use coolant with the proper mixture ratio. Refer to MA-14, "ANTI-
FREEZE COOLANT MIXTURE RATIO" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function Check UBS00DNY

Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1051,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-1051,
"Diagnostic Procedure" .
3. Start engine.
4. Make sure that cooling fan (crankshaft driven) operates.
SEF621W
5. If NG, go to EC-1051, "Diagnostic Procedure" .
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below the proper range, skip the following steps
and go to EC-1051, "Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer filled the coolant, skip the following steps
and go to EC-1051, "Diagnostic Procedure" .
3. Start engine and make sure that cooling fan (crankshaft driven) operates.
Be careful not to overheat engine.
4. If NG, go to EC-1051, "Diagnostic Procedure" .
EC-1050
DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT)
[VG33E]
Diagnostic Procedure UBS00DNZ

1. CHECK COOLING FAN (CRANKSHAFT DRIVEN) OPERATION A

Start engine and make sure that cooling fan (crankshaft driven) operates.
OK or NG EC
OK >> GO TO 2.
NG >> Check cooling fan (crankshaft driven). Refer to CO-32, "COOLING FAN (CRANKSHAFT
DRIVEN)" . C

2. CHECK COOLING SYSTEM FOR LEAK


Apply pressure to the cooling system with a tester, and check if the pressure drops. D
CAUTION:
Higher than the specified pressure may cause radiator damage.
E
Testing pressure: 157 kPa (1.6 kg/cm, 23 psi)
Pressure should not drop.
OK or NG F
OK >> GO TO 3.
NG >> Check the following for leak
● Hose G
● Radiator

● Water pump
Refer to CO-25, "WATER PUMP" . SLC754A
H

3. CHECK RADIATOR CAP


I
Apply pressure to cap with a tester and check radiator cap relief
pressure.
Radiator cap : 59 - 98 kPa (0.6 - 1.0 kg/cm2 , 9 - 14 J
relief pressure psi)
OK or NG
OK >> GO TO 4. K
NG >> Replace radiator cap.

L
SLC755A

4. CHECK THERMOSTAT M
1. Check valve seating condition at normal room temperatures.
It should seat tightly.
2. Check valve opening temperature and valve lift.
Valve opening : 82°C (180°F) [standard]
temperature
Valve lift : More than 10 mm/95°C (0.39 in/203°F)
3. Check if valve is closed at 5°C (41°F) below valve opening tem-
perature.
For details, refer to CO-28, "THERMOSTAT" .
OK or NG
OK >> GO TO 5. SLC343

NG >> Replace thermostat

EC-1051
DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT)
[VG33E]
5. CHECK ENGINE COOLANT TEMPERATURE SENSOR
Check resistance between engine coolant temperature sensor termi-
nals 1 and 2 as shown in the figure.
<Reference data>
Temperature °C (°F) Resistance kΩ
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260

PBIB2005E

OK or NG
OK >> GO TO 6.
NG >> Replace engine coolant temperature sensor.

SEF012P

6. CHECK MAIN 12 CAUSES


If the cause cannot be isolated, go to EC-1052, "Main 12 Causes of Overheating" .

>> INSPECTION END.


Main 12 Causes of Overheating UBS00DO0

Engine Step Inspection item Equipment Standard Reference page


OFF 1 ● Blocked radiator ● Visual No blocking —
● Blocked condenser
● Blocked radiator grille
● Blocked bumper
2 ● Coolant mixture ● Coolant tester 50 - 50% coolant mixture See MA-14 .
3 ● Coolant level ● Visual Coolant up to MAX level See MA-26 .
in reservoir tank and radi-
ator filler neck
4 ● Radiator cap ● Pressure tester 59 - 98 kPa See CO-23 .
(0.6 - 1.0 kg/cm2 , 9 - 14
psi) (Limit)

ON*1 5 ● Coolant leaks ● Visual No leaks See CO-23 .

ON*1 6 ● Thermostat ● Touch the upper and Both hoses should be hot See CO-28 .
lower radiator hoses

ON*1 7 ● Cooling fan (crank- ● Visual Operating See CO-32 .


shaft driven)
OFF 8 ● Combustion gas leak ● Color checker chemical Negative —
tester 4 Gas analyzer

EC-1052
DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT)
[VG33E]
Engine Step Inspection item Equipment Standard Reference page
A
ON*2 9 ● Coolant temperature ● Visual Gauge less than 3/4 —
gauge when driving
● Coolant overflow to ● Visual No overflow during driv- See MA-26 .
reservoir tank ing and idling EC

OFF*3 10 ● Coolant return from ● Visual Should be initial level in See MA-14 .
reservoir tank to radia- reservoir tank
tor C
OFF 11 ● Cylinder head ● Straight gauge feeler 0.1 mm (0.004 in) Maxi- See EM-102 .
gauge mum distortion (warping)
12 ● Cylinder block and pis- ● Visual No scuffing on cylinder See EM-131 . D
tons walls or piston
*1: Engine running at 3,000 rpm for 10 minutes.
*2: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes. E
*3: After 60 minutes of cool down time.
For more information, refer to CO-21, "OVERHEATING CAUSE ANALYSIS" .

EC-1053
DTC P1336 CKP SENSOR (OBD)
[VG33E]
DTC P1336 CKP SENSOR (OBD) PFP:23731

Component Description UBS00DO1

The crankshaft position sensor (OBD) is located on the transmission


housing facing the gear teeth (cogs) of the flywheel or drive plate. It
detects the fluctuation of the engine revolution.
The sensor consists of a permanent magnet, core and coil.
When the engine is running, the high and low parts of the teeth
cause the gap with the sensor to change.
The changing gap causes the magnetic field near the sensor to
change.
Due to the changing magnetic field, the voltage from the sensor
changes.
The ECM receives the voltage signal and detects the fluctuation of
SEF804Z
the engine revolution.
This sensor is not used to control the engine system.
It is used only for the on board diagnosis.

BBIA0182E

On Board Diagnosis Logic UBS00DO2

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
Crankshaft position (The sensor circuit is open or shorted.)
A chipping of the flywheel or drive plate gear
P1336 sensor (OBD) range/
tooth (cog) is detected by the ECM. ● Crankshaft position sensor (OBD)
performance
● Drive plate/Flywheel

DTC Confirmation Procedure UBS00DO3

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine and run it for at least 2 minutes at idle speed.
3. If 1st trip DTC is detected, go to EC-1056, "Diagnostic Proce-
dure" .

SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-1054
DTC P1336 CKP SENSOR (OBD)
[VG33E]
Wiring Diagram UBS00DO4

EC

BBWA0481E

EC-1055
DTC P1336 CKP SENSOR (OBD)
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (AC Voltage)
COLOR
NO.
[Engine is running]
43 BR Sensor ground ● Warm-up condition Approximately 0V
● Idle speed

1 - 2V
[Engine is running] (AC range)
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle

Crankshaft position SEF690W


47 L
sensor (OBD)
3 - 4V
(AC range)

[Engine is running]
● Engine speed is 2,000 rpm

SEF691W

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

Diagnostic Procedure UBS00DO5

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-709, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0418E

EC-1056
DTC P1336 CKP SENSOR (OBD)
[VG33E]
2. CHECK CKP SENSOR (OBD) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect crankshaft position sensor (OBD) and ECM harness
connectors.
2. Check continuity between ECM terminal 47 and CKP sensor EC
(OBD) terminal 2.
Continuity should exist.
C
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4. D
NG >> GO TO 3.
BBIA0182E

3. DETECT MALFUNCTIONING PART E

Check the following.


● Harness connectors F38, F102
F
● Harness for open or short between ECM and crankshaft position sensor (OBD)

>> Repair open circuit or short to ground or short to power in harness or connectors. G

4. CHECK CKP SENSOR (OBD) GROUND CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between CKP sensor (OBD) terminal 1 and ECM terminal 43. Refer to Wiring H
Diagram.
Continuity should exist.
I
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6. J
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART K


Check the following.
● Harness connectors F38, F102
L
● Harness for open between crankshaft position sensor (OBD) and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors. M
6. CHECK CKP SENSOR (OBD) SHIELD CIRCUIT FOR OPEN AND SHORT
1. Disconnect harness connectors F102, F38.
2. Check harness continuity between harness connector F38 terminal 6 and ground.
Refer to Wiring Diagram.
Continuity should exist.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

EC-1057
DTC P1336 CKP SENSOR (OBD)
[VG33E]
7. DETECT MALFUNCTIONING PART
Check the following.
● Harness connector F38
● Harness connectors F50, F51
● Harness for open or short between harness connector F38 and ground

>> Repair open circuit or short to power in harness or connectors.

8. CHECK IMPROPER INSTALLATION


1. Loosen and retighten the fixing bolt of the crankshaft position sensor (OBD).
2. Perform EC-1054, "DTC Confirmation Procedure" .
Is a 1st trip DTC P1336 detected?
Yes >> GO TO 9.
No >> INSPECTION END.

9. CHECK CRANKSHAFT POSITION SENSOR (OBD)


1. Disconnect crankshaft position sensor (OBD) harness connector.
2. Loosen the fixing bolt of the sensor.
3. Remove the sensor.
4. Visually check the sensor for chipping.

SEF960N

5. Check resistance as shown in the figure.


Resistance: Approximately 512 - 632Ω [at 20°C (68°F)]
OK or NG
OK >> GO TO 10.
NG >> Replace crankshaft position sensor (OBD).

SEF504V

10. CHECK GEAR TOOTH


Visually check for chipping flywheel or drive plate gear tooth (cog).
OK or NG
OK >> GO TO 11.
NG >> Replace the flywheel or drive plate.

EC-1058
DTC P1336 CKP SENSOR (OBD)
[VG33E]
11. CHECK INTERMITTENT INCIDENT A
Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END EC

EC-1059
DTC P1400 EGRC-SOLENOID VALVE
[VG33E]
DTC P1400 EGRC-SOLENOID VALVE PFP:14956

Component Description UBS00DO6

The EGRC-solenoid valve responds to signals from the ECM. When the ECM sends an ON (ground) signal,
the coil in the solenoid valve is energized. The vacuum signal (from the intake manifold collector) passes
through the solenoid valve. The signal then reaches the EGR valve.
When the ECM sends an OFF signal, a plunger will then move to cut the vacuum signal from the intake mani-
fold collector to the EGR valve.
CONSULT-II Reference Value in Data Monitor Mode UBS00DO7

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle OFF
● Air conditioner switch: OFF
EGRC SOL/V Rev engine up from idle to 3,000
● Shift lever: N (A/T), Neutral (M/T) ON
rpm quickly.
● No load

On Board Diagnosis Logic UBS00DO8

DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
● Harness or connectors
● The improper voltage signal is sent (The EGRC-solenoid valve circuit is open or
P1400 EGRC-solenoid valve to ECM through EGRC-solenoid shorted.)
valve.
● EGRC-solenoid valve

DTC Confirmation Procedure UBS00DO9

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Maintain the following conditions for at least 5 consecutive sec-
onds.
ENG SPEED Less than 3,200 rpm
B/FUEL SCHDL Less than 13 msec
VHCL SPEED SE Suitable speed
4. If 1st trip DTC is detected, go to EC-1062, "Diagnostic Proce-
dure" .
SEF201Y

WITH GST
Follow the procedure WITH “CONSULT-II” above.

EC-1060
DTC P1400 EGRC-SOLENOID VALVE
[VG33E]
Wiring Diagram UBS00DOB

EC

BBWA0505E

EC-1061
DTC P1400 EGRC-SOLENOID VALVE
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
BATTERY VOLTAGE
● Warm-up condition
(11 - 14V)
● Idle speed
[Engine is running]
103 G/W EGRC-solenoid valve
● Warm-up condition
● Lift up the vehicle 0 - 1V
● Shift lever: D (A/T), 1st (M/T)
● Revving engine from idle up to 3,000 rpm quickly

Diagnostic Procedure UBS00DOC

1. CHECK EGRC-SOLENOID VALVE


With CONSULT-II
1. Turn ignition switch ON.
2. Turn EGRC-solenoid valve “ON” and “OFF” in “ACTIVE TEST”
mode with CONSULT-II and check operating sound.
Without CONSULT-II
1. Start engine and rev engine up to 3,000 rpm quickly.
2. When disconnecting and reconnecting the EGRC-solenoid valve
harness connector, make sure that the EGRC-solenoid valve
makes operating sound. (The DTC or the 1st trip DTC for the
EGRC-solenoid valve will be displayed, however, ignore it.)
OK or NG
OK (With CONSULT-II)>>GO TO 6. SEF722Z

OK (Without CONSULT-II)>>GO TO 7.
NG >> GO TO 2

EC-1062
DTC P1400 EGRC-SOLENOID VALVE
[VG33E]
2. CHECK EGRC-SOLENOID VALVE POWER SUPPLY CIRCUIT A
1. Turn ignition switch OFF.
2. Disconnect EGRC-solenoid valve harness connector.
3. Turn ignition switch ON. EC

AEC659A
E
4. Check voltage between EGRC-solenoid valve terminal 1 and
ground with CONSULT-II or tester.
F
Voltage: Battery voltage
OK or NG
OK >> GO TO 4. G
NG >> GO TO 3.

H
SEF193Z

3. DETECT MALFUNCTIONING PART I

Check the following.


● Harness connectors E43, M65 J
● Harness connectors M59, F27
● Fuse block (J/B) connector E49
● 10A fuse K
● Harness for open or short between EGRC-solenoid valve and fuse

L
>> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK EGRC-SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
M
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 103 and EGRC-solenoid valve terminal 1.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK (With CONSULT-II)>>GO TO 5.
OK (Without CONSULT-II)>>GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1063
DTC P1400 EGRC-SOLENOID VALVE
[VG33E]
5. CHECK EGRC-SOLENOID VALVE
1. Perform “EGRC SOLENOID VALVE” in “ACTIVE TEST” mode.
2. Check air passage continuity and operation delay time under the
following conditions.
Air passage continuity Air passage continuity
Conditions
between A and B between A and C
ON Yes No
OFF No Yes

OK or NG
OK >> GO TO 7. SEF129Y

NG >> Replace EGRC-solenoid valve.

6. CHECK EGRC-SOLENOID VALVE


1. Check air passage continuity and operation delay time under the
following conditions.
Air passage continuity Air passage continuity
Conditions
between A and B between A and C
12V direct current supply
between terminals 1 and Yes No
2
No supply No Yes
OK or NG
AEC919
OK >> GO TO 7.
NG >> Replace EGRC-solenoid valve.

7. CHECK INTERMITTENT INCIDENT


Perform EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-1064
DTC P1402 EGR FUNCTION
[VG33E]
DTC P1402 EGR FUNCTION PFP:14710
A
Description UBS00DOD

SYSTEM DESCRIPTION
ECM func- EC
Sensor Input Signal to ECM Actuator
tion
Camshaft position sensor Engine speed
Mass air flow sensor Amount of intake air C
EGR con-
Engine coolant temperature sensor Engine coolant temperature EGRC-solenoid valve
trol
Ignition switch Start signal
D
Throttle position sensor Throttle position

This system cuts and controls vacuum applied to the EGR valve to suit engine operating conditions. This cut-
and-control operation is accomplished through the ECM and the EGRC-solenoid valve. When the ECM E
detects any of the following conditions, current through the solenoid valve is cut. This causes the vacuum to
be cut. The EGR valve remains closed.
● Low engine coolant temperature F
● Engine starting
● High-speed engine operation
● Engine idling G
● Excessively high engine coolant temperature
● Mass air flow sensor malfunction
H

SEF317U
K

COMPONENT DESCRIPTION
Exhaust Gas Recirculation (EGR) Valve L
The EGR valve controls the amount of exhaust gas routed to the
intake manifold. Vacuum is applied to the EGR valve in response to
throttle valve opening and EGRC-BPT valve operation. The vacuum
M
controls the movement of a taper valve connected to the vacuum
diaphragm in the EGR valve.

SEF783K

EC-1065
DTC P1402 EGR FUNCTION
[VG33E]
EGRC-solenoid Valve
The EGRC-solenoid valve responds to signals from the ECM. When
the ECM sends an ON (ground) signal, the coil in the solenoid valve
is energized. Vacuum signal (from the intake manifold collector)
passes through the solenoid valve. The signal then reaches the EGR
valve.
When the ECM sends an OFF signal, a plunger will then move to cut
the vacuum signal from the intake manifold collector to the EGR
valve.

SEF318UA

On Board Diagnosis Logic UBS00DOE

If EGR temperature sensor detects EGR flow under the condition


that does not call for EGR, a high-flow malfunction is diagnosed.
NOTE:
Diagnosis for this DTC will occur when engine coolant temperature
is approx. 50 to 60°C (122 to 140°F). Therefore, it will be better to
turn ignition switch ON (Start engine) at the engine coolant tempera-
ture below 40°C (104°F) when starting DTC confirmation procedure.

SEF073P

DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
● EGRC-solenoid valve
EGRC-solenoid valve cir- ● EGR flow is detected under conditions that ● EGR valve leaking or stuck open
P1402
cuit open do not call for EGR. ● EGR temperature sensor
● EGRC-BPT valve

DTC Confirmation Procedure UBS00DOF

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
● Engine coolant temperature and EGR temperature must be
verified in “DATA MONITOR” mode with CONSULT-II before
starting “DTC WORK SUPPORT” test. If it is out of range
below, the test cannot be conducted.
COOLAN TEMP/S: −10 to 40°C (14 to 104°F)*
EGR TEMP SEN: Less than 4.8V
If the values are out of the ranges indicated above, park the
vehicle in a cool place and allow the engine temperature to
stabilize. Do not attempt to reduce the engine coolant or
EGR temperature with a fan or means other than ambient
air. Doing so may produce an inaccurate diagnostic result.
SEF202Y
*: Although CONSULT-II screen displays “−10 to 40°C (14 to 104°F)”
as a range of engine coolant temperature, ignore it.
WITH CONSULT-II
1. Turn ignition switch OFF and wait at least 5 seconds, then turn ignition switch ON.

EC-1066
DTC P1402 EGR FUNCTION
[VG33E]
2. Select “EGR SYSTEM P1402” of “EGR SYSTEM” in “DTC
WORK SUPPORT” mode with CONSULT-II. A

EC

PEF803W

D
3. Touch “START”. Follow instruction of CONSULT-II.

G
SEF203Y

4. Start engine and let it idle until “TESTING” on CONSULT-II H


screen is turned to “COMPLETED”. (It will take 60 seconds or
more.)
If “TESTING” is not displayed after 5 minutes, turn ignition I
OFF and cool the engine coolant temperature to the range
of −10 to 40°C (14 to 104°F). Retry from step 1.
J

K
SEF204Y

SEF236Y

5. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-
1070, "Diagnostic Procedure" .
WITH GST
1. Turn ignition switch ON and select MODE 1 with GST.
2. Check that engine coolant temperature is within the range of −10 to 40°C (14 to 104°F).
3. Check that voltage between ECM terminal 63 (EGR temperature sensor signal) and ground is less than
4.8V.
4. Start engine and let it idle for at least 60 seconds.
5. Stop engine.
6. Perform from step 1 to 4.
EC-1067
DTC P1402 EGR FUNCTION
[VG33E]
7. Select MODE 3 with GST.
8. If 1st trip DTC is detected, go to EC-1070, "Diagnostic Procedure" .

EC-1068
DTC P1402 EGR FUNCTION
[VG33E]
Wiring Diagram UBS00DOG

EC

BBWA0504E

EC-1069
DTC P1402 EGR FUNCTION
[VG33E]
Diagnostic Procedure UBS00DOH

1. CHECK VACUUM HOSE


Check vacuum hose for clogging, cracks or improper connection.
OK or NG
OK (With CONSULT-II)>>GO TO 2.
OK (Without CONSULT-II)>>GO TO 3.
NG >> Repair or replace vacuum hose.

SEF109L

2. CHECK EGRC-SOLENOID VALVE CIRCUIT


With CONSULT-II
1. Turn ignition switch ON.
2. Turn EGRC-solenoid valve “ON” and “OFF” in “ACTIVE TEST”
mode with CONSULT-II and check operating sound.
Clicking noise should be heard.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

SEF716Z

3. CHECK EGRC-SOLENOID VALVE CIRCUIT


Without CONSULT-II
1. Turn ignition switch OFF.
2. Disconnect EGRC-solenoid valve harness connector.
3. Turn ignition switch ON.
4. Check operating sound of the solenoid valve when disconnecting and reconnecting EGRC-solenoid valve
harness connector. (The DTC or the 1st trip DTC for the EGRC-solenoid valve will be displayed, however,
ignore it.)
OK or NG
OK >> GO TO 6.
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E43, M65
● Harness connectors M59, F27
● Fuse block (J/B) connector E49
● 10A fuse
● Harness for open or short between fuse and EGRC-solenoid valve
● Harness for open or short between ECM and EGRC-solenoid valve

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1070
DTC P1402 EGR FUNCTION
[VG33E]
5. CHECK EGRC-SOLENOID VALVE A
With CONSULT-II
1. Perform “EGRC SOLENOID VALVE” in “ACTIVE TEST” mode.
EC
2. Check air passage continuity and operation delay time under the
following conditions.
Air passage continuity Air passage continuity C
Conditions
between A and B between A and C
ON Yes No
OFF No Yes D
OK or NG
OK >> GO TO 7. SEF129Y

NG >> Replace EGRC-solenoid valve. E

6. CHECK EGRC-SOLENOID VALVE


F
Without CONSULT-II
1. Check air passage continuity and operation delay time under the
following conditions.
G
Air passage continuity Air passage continuity
Conditions
between A and B between A and C
12V direct current supply H
between terminals 1 and Yes No
2
No supply No Yes I
OK or NG
AEC919
OK >> GO TO 7.
NG >> Replace EGRC-solenoid valve. J

7. CHECK EGR VALVE


K
Refer to EC-1072, "Component Inspection" .
OK or NG
OK >> GO TO 8. L
NG >> Replace EGR valve.

8. CHECK EGRC-BPT VALVE


M
Refer to EC-1072, "Component Inspection" .
OK or NG
OK >> GO TO 9.
NG >> Replace EGRC-BPT valve.

9. CHECK EGR TEMPERATURE SENSOR


Refer to EC-902, "Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> Replace EGR temperature sensor.

EC-1071
DTC P1402 EGR FUNCTION
[VG33E]
10. CHECK INTERMITTENT INCIDENT
Perform EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Component Inspection UBS00DOI

EGR VALVE
1. Apply vacuum to EGR vacuum port with a hand vacuum pump.
EGR valve spring should lift.
2. Check for sticking.
3. If NG, repair or replace EGR valve.

MEF137D

EGRC-BPT VALVE
1. Plug one of two ports of EGRC-BPT valve.
2. Vacuum from the other port and check for leakage while apply-
ing a pressure above 0.981 kPa (100 mmH2 O, 3.94 inH2 O)
from under EGRC-BPT valve.
3. If a leakage is noted, replace the valve.

SEF083P

EC-1072
DTC P1442 EVAP CONTROL SYSTEM
[VG33E]
DTC P1442 EVAP CONTROL SYSTEM PFP:14950
A
On Board Diagnosis Logic UBS00DOJ

NOTE:
If DTC P1442 is displayed with P1448, perform trouble diagnosis for DTC P1448 first. (See EC-1090 .) EC
This diagnosis detects leaks in the EVAP purge line using of vapor pressure in the fuel tank.
The EVAP canister vent control valve is closed to shut the EVAP purge line. The vacuum cut valve bypass
valve will then be opened to clear the line between the fuel tank and the EVAP canister purge volume control
solenoid valve. The EVAP control system pressure sensor can now monitor the pressure inside the fuel tank. C
If pressure increases, the ECM will check for leaks in the line between the vacuum cut valve and EVAP canis-
ter purge volume control solenoid valve.
D

PBIB1438E

EC-1073
DTC P1442 EVAP CONTROL SYSTEM
[VG33E]

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Incorrect fuel tank vacuum relief valve
● Incorrect fuel filler cap used
● Fuel filler cap remains open or fails to
close.
● Foreign matter caught in fuel filler cap.
● Leak is in line between intake manifold
and EVAP canister purge volume control
solenoid valve.
● Foreign matter caught in EVAP canister
vent control valve.
● EVAP canister
● EVAP purge line (pipe and rubber tube)
leaks
● EVAP purge line rubber tube bent
● Blocked or bent rubber tube to EVAP
EVAP control system control system pressure sensor
EVAP control system has a leak, EVAP control
P1442 small leak detected Loose or disconnected rubber tube
system does not operate properly. ●
(positive pressure)
● EVAP canister vent control valve and the
circuit
● EVAP canister purge volume control
solenoid valve
● Fuel tank temperature sensor
● O-ring of EVAP canister vent control
valve is missing or damaged.
● Water separator
● EVAP canister is saturated with water
● Fuel level sensor and the circuit
● EVAP control system pressure sensor
● Refueling control valve
● ORVR system leaks
● Foreign matter caught in EVAP canister
purge volume control solenoid valve

CAUTION:
● Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.
● If the fuel filler cap is not tightened properly, the MIL may come on.
● Use only a genuine NISSAN rubber tube as a replacement.
DTC Confirmation Procedure UBS00DOK

Refer to EC-917, "DTC Confirmation Procedure" .


Diagnostic Procedure UBS00DOL

Refer to EC-919, "Diagnostic Procedure" .

EC-1074
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[VG33E]
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
PFP:14920 A
Description UBS00DOM

SYSTEM DESCRIPTION
EC
ECM
Sensor Input Signal to ECM Actuator
function
Camshaft position sensor Engine speed
C
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal D
EVAP can-
Throttle position sensor Throttle position ister purge EVAP canister purge volume
flow con- control solenoid valve
Throttle position switch Closed throttle position
trol
E
Density of oxygen in exhaust gas
Heated oxygen sensor 1
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
F
Vehicle speed sensor Vehicle speed

This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP G
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor H
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/ I
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
J
the greater the amount of fuel vapor that will flow through the valve.

SEF337U L

CONSULT-II Reference Value in Data Monitor Mode UBS00DON

Specification data are reference values. M


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle (Vehicle stopped) 0%
● Air conditioner switch OFF
PURG VOL C/V
● Shift lever: N (A/T), Neutral (M/T) 2,000 rpm —
● No load

EC-1075
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[VG33E]
On Board Diagnosis Logic UBS00DOO

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● EVAP control system pressure sensor
● EVAP canister purge volume control
solenoid valve
The canister purge flow is detected during the (The valve is stuck open.)
EVAP canister purge
specified driving conditions, even when EVAP
P1444 volume control solenoid ● EVAP canister vent control valve
canister purge volume control solenoid valve is
valve ● EVAP canister
completely closed.
● Hoses
(Hoses are connected incorrectly or
clogged.)

DTC Confirmation Procedure UBS00DOP

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5°C (41°F) or more.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Turn ignition switch ON.
4. Select “PURG VOL CN/V P1444” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode with
CONSULT-II.
5. Touch “START”.

PBIB1460E

6. Start engine and let it idle until “TESTING” on CONSULT-II changes to “COMPLETED”. (It will take for
approximately 10 seconds.)
If “TESTING” is not displayed after 5 minutes, retry from step 2.
7. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-
1079, "Diagnostic Procedure" .
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Start engine and let it idle for at least 20 seconds.
4. Select MODE 7 with GST.
5. If 1st trip DTC is detected, go to EC-1079, "Diagnostic Procedure" .

EC-1076
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[VG33E]
Wiring Diagram UBS00DOQ

EC

BBWA1085E

EC-1077
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
[Ignition switch: OFF]
0 - 1.5V
● For a few seconds after turning ignition switch
ECM relay OFF
4 OR/B
(Self shut-off)
[Ignition switch: OFF]
BATTERY VOLTAGE
● More than a few seconds after turning ignition (11 - 14V)
switch OFF
BATTERY VOLTAGE
(11 - 14V)

[Engine is running]
● Idle speed

EVAP canister purge SEF994U


5 R/Y volume control solenoid
valve BATTERY VOLTAGE
(11 - 14V)

[Engine is running]
● Engine speed is 2,000 rpm
(More than 100 seconds after starting engine)

SEF995U

67 B/P BATTERY VOLTAGE


Power supply for ECM [Ignition switch: ON]
72 B/P (11 - 14V)

[Engine is running] BATTERY VOLTAGE


117 B/P Current return
● Idle speed (11 - 14V)

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-1078
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[VG33E]
Diagnostic Procedure UBS00DOR

1. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIR- A
CUIT
1. Turn ignition switch OFF. EC
2. Disconnect EVAP canister purge volume control solenoid valve
harness connector.
3. Turn ignition switch ON. C

E
AEC652A

4. Check voltage between EVAP canister purge volume control F


solenoid valve terminal 1 and ground with CONSULT-II or tester.
Voltage: Battery voltage
G
OK or NG
OK >> GO TO 3.
NG >> GO TO 2. H

SEF646W
I

2. DETECT MALFUNCTIONING PART


J
Check the following.
● Harness connectors F36, M81
● Harness connectors M65, E43 K
● Harness for open or short between EVAP canister purge volume control solenoid valve and ECM relay
● Harness for open or short between EVAP canister purge volume control solenoid valve and ECM
L
>> Repair harness or connectors.

3. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIR- M
CUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 5 and EVAP canister purge volume control solenoid
valve terminal 2. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

EC-1079
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[VG33E]
4. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors E43, M65
● Harness connectors M81, F36
● Harness for open or short between EVAP canister purge volume control solenoid valve and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR HOSE


Check disconnection or improper connection of hose connected to EVAP control system pressure sensor.
OK or NG
OK >> GO TO 6.
NG >> Repair it.

6. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR


1. Disconnect EVAP control system pressure sensor harness con-
nector.
2. Check connectors for water.
Water should not exist.
OK or NG
OK >> GO TO 7.
NG >> Replace EVAP control system pressure sensor.

AEC651A

7. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR


1. Remove EVAP control system pressure sensor with its harness connector connected.
2. Remove hose from EVAP control system pressure sensor.
3. Turn ignition switch ON.
4. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
5. Check input voltage between ECM terminal 62 and ground.
Applied vacuum Voltage V
Not applied 1.4 - 4.8
-26.7 kpa (-200 mmHg, -7.87 inHg) 2.1 to 2.5V lower than above value
CAUTION:
● Always calibrate the vacuum pump gauge when using it.
● Do not apply below −93.3 kPa (−700 mmHg, −27.56 inHg) or
over 101.3 kPa (760 mmHg, 29.92 inHg) of pressure.
OK or NG PBIB1426E

OK (with CONSULT-II)>>GO TO 8.
OK (without CONSULT-II)>>GO TO 9.
NG >> Replace EVAP control system pressure sensor.

EC-1080
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[VG33E]
8. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE A
With CONSULT-II
1. Start engine.
EC
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
If OK, inspection end. If NG, go to following step. C

E
SEF985Y

3. Check air passage continuity. F


Condition Air passage continuity
PURG VOL CONT/V value between A and B
100% Yes G
0% No
If NG, replace the EVAP canister purge volume control solenoid H
valve.
OK or NG
OK >> GO TO 10. I
NG >> Replace EVAP canister purge volume control solenoid SEF660U

valve.

9. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE J

Without CONSULT-II
Check air passage continuity. K

Air passage continuity


Condition
between A and B
L
12V direct current supply between
Yes
terminals 1 and 2
No supply No
M
If NG, replace the EVAP canister purge volume control solenoid
valve.
OK or NG
OK >> GO TO 10. SEF661U
NG >> Replace EVAP canister purge volume control solenoid
valve.

EC-1081
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[VG33E]
10. CHECK EVAP CANISTER VENT CONTROL VALVE
With CONSULT-II
1. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
2. Check air passage continuity and operation delay time.
Air passage continuity between
Condition VENT CONTROL/V
A and B
ON No
OFF Yes

Operation takes less than 1second.

SEF013Z

Without CONSULT-II
1. Check air passage continuity and operation delay time under the
following condition.
Air passage continuity between A
Condition
and B
12V direct current supply
No
between terminals 1 and 2
OFF Yes

Operation takes less than 1second.


If NG or operation takes more than 1 second, clean valve using air BBIA0309E
blower or replace as necessary.
If portion B is rusted, replace control valve.
Make sure new O-ring is installed properly.
OK or NG
OK >> GO TO 11.
NG >> Replace EVAP canister vent control valve.

11. CHECK RUBBER TUBE


Check for obstructed rubber tube connected to EVAP canister vent control valve.
OK or NG
OK >> GO TO 12.
NG >> Clean, repair or replace rubber tube.

12. CHECK WATER SEPARATOR


1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Check that A and C are not clogged by blowing air into B with
A , and then C plugged.
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
● Do not disassemble water separator.
OK or NG
OK >> GO TO 13.
NG >> Replace water separator.

PBIB1032E

EC-1082
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[VG33E]
13. CHECK IF EVAP CANISTER SATURATED WITH WATER A
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Check if water will drain from the EVAP canister.
Yes or No EC
Yes >> GO TO 14.
No >> GO TO 16.
C

SEF596U
E
14. CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve attached.
F
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK >> GO TO 16. G
NG >> GO TO 15.

15. DETECT MALFUNCTIONING PART


H
Check the following.
● EVAP canister for damage
● EVAP hose between EVAP canister and water separator for clogging or poor connection I

>> Repair hose or replace EVAP canister.


J
16. CHECK INTERMITTENT INCIDENT
Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . K

>> INSPECTION END.


L

EC-1083
DTC P1446 EVAP CANISTER VENT CONTROL VALVE
[VG33E]
DTC P1446 EVAP CANISTER VENT CONTROL VALVE PFP:14935

Component Description UBS00DOS

The EVAP canister vent control valve is located on the EVAP canis-
ter and is used to seal the canister vent.
This solenoid valve responds to signals from the ECM. When the
ECM sends an ON signal, the coil in the solenoid valve is energized.
A plunger will then move to seal the canister vent. The ability to seal
the vent is necessary for the on board diagnosis of other evaporative
emission control system components.
This solenoid valve is used only for diagnosis, and usually remains
opened.
When the vent is closed, under normal purge conditions, the evapo-
rative emission control system is depressurized and allows “EVAP
SEF032W
Control System (Small Leak)” diagnosis.

SEF143S

CONSULT-II Reference Value in Data Monitor Mode UBS00DOT

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
VENT CONT/V ● Ignition switch: ON OFF

On Board Diagnosis Logic UBS00DOU

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● EVAP canister vent control valve
● EVAP control system pressure sensor
and the circuit
EVAP canister vent con- EVAP canister vent control valve remains
P1446 ● Blocked rubber tube to EVAP canister
trol valve close closed under specified driving conditions.
vent control valve
● Water separator
● EVAP canister is saturated with water

DTC Confirmation Procedure UBS00DOV

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.

EC-1084
DTC P1446 EVAP CANISTER VENT CONTROL VALVE
[VG33E]
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine. A
4. Drive vehicle at a speed of approximately 80 km/h (50 MPH) for
a maximum of 15 minutes.
NOTE: EC
If a malfunction exists, NG result may be displayed quicker.
5. If 1st trip DTC is detected, go to EC-1087, "Diagnostic Proce-
dure" . C

SEF201Y

D
WITH GST
Follow the procedure “WITH CONSULT-II” above.
E

EC-1085
DTC P1446 EVAP CANISTER VENT CONTROL VALVE
[VG33E]
Wiring Diagram UBS00DOW

BBWA1086E

EC-1086
DTC P1446 EVAP CANISTER VENT CONTROL VALVE
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
EVAP canister vent control BATTERY VOLTAGE C
108 R/G [Ignition switch: ON]
valve (11 - 14V)

Diagnostic Procedure UBS00DOX


D
1. CHECK RUBBER TUBE
1. Turn ignition switch OFF.
2. Check obstructed rubber tube connected to EVAP canister vent E
control valve.

SEF143S
H

OK or NG
I
OK >> GO TO 2.
NG >> Clean, repair or replace rubber tube.

2. CHECK WATER SEPARATOR J

1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance. K
3. Check visually for cracks or flaws in the hose.
4. Check that A and C are not clogged by blowing air into B with
A , and then C plugged. L
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
● Do not disassemble water separator. M

PBIB1032E

OK or NG
OK >> GO TO 3.
NG >> Replace water separator.

EC-1087
DTC P1446 EVAP CANISTER VENT CONTROL VALVE
[VG33E]
3. CHECK EVAP CANISTER VENT CONTROL VALVE AND O-RING
With CONSULT-II
1. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
2. Check air passage continuity and operation delay time.
Air passage continuity between
Condition VENT CONTROL/V
A and B
ON No
OFF Yes

Operation takes less than 1second.

SEF013Z

Without CONSULT-II
1. Check air passage continuity and operation delay time under the
following condition.
Air passage continuity between A
Condition
and B
12V direct current supply
No
between terminals 1 and 2
OFF Yes

Operation takes less than 1 second.


If NG or operation takes more than 1 second, clean valve using air BBIA0309E
blower or replace as necessary.
If portion B is rusted, replace control valve.
Make sure new O-ring is installed properly.
OK or NG
OK >> GO TO 4.
NG >> Replace EVAP canister vent control valve and O-ring.

4. CHECK IF EVAP CANISTER SATURATED WITH WATER


1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Check if water will drain from the EVAP canister.

SEF596U

Yes or No
Yes >> GO TO 5.
No >> GO TO 7.

EC-1088
DTC P1446 EVAP CANISTER VENT CONTROL VALVE
[VG33E]
5. CHECK EVAP CANISTER A
Weigh the EVAP canister with the EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG EC
OK >> GO TO 7.
NG >> GO TO 6.
C
6. DETECT MALFUNCTIONING PART
Check the following.
D
● EVAP canister for damage
● EVAP hose between EVAP canister and water separator for clogging or poor connection
E
>> Repair hose or replace EVAP canister.

7. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR HOSE F


Check disconnection or improper connection of hose connected to EVAP control system pressure sensor.
OK or NG
OK >> GO TO 8. G
NG >> Repair it.

8. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR H

1. Disconnect EVAP control system pressure sensor harness con-


nector.
I
2. Check connectors for water.
Water should not exist.
OK or NG
J
OK >> GO TO 9.
NG >> Replace EVAP control system pressure sensor.

AEC651A

9. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR FUNCTION L

Refer to EC-941, "DTC Confirmation Procedure" or EC-947, "DTC Confirmation Procedure" .


OK or NG M
OK >> GO TO 10.
NG >> Replace EVAP control system pressure sensor.

10. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1089
DTC P1448 EVAP CANISTER VENT CONTROL VALVE
[VG33E]
DTC P1448 EVAP CANISTER VENT CONTROL VALVE PFP:14935

Component Description UBS00DOY

NOTE:
If DTC P1448 is displayed with P0442, perform trouble diagno-
sis for DTC P1448 first.
The EVAP canister vent control valve is located on the EVAP canis-
ter and is used to seal the canister vent.
This solenoid valve responds to signals from the ECM. When the
ECM sends an ON signal, the coil in the solenoid valve is energized.
A plunger will then move to seal the canister vent. The ability to seal
the vent is necessary for the on board diagnosis of other evaporative
emission control system components.
This solenoid valve is used only for diagnosis, and usually remains
opened.
SEF032W
When the vent is closed, under normal purge conditions, the evapo-
rative emission control system is depressurized and allows “EVAP Control System (Small Leak)” diagnosis.

SEF143S

CONSULT-II Reference Value in Data Monitor Mode UBS00DOZ

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
VENT CONT/V ● Ignition switch: ON OFF

On Board Diagnosis Logic UBS00DP0

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● EVAP canister vent control valve
● EVAP control system pressure sensor
and the circuit
EVAP canister vent control EVAP canister vent control valve remains ● Blocked rubber tube to EVAP canister
P1448 vent control valve
valve open open under specified driving conditions.
● Water separator
● EVAP canister is saturated with water
● Vacuum cut valve

DTC Confirmation Procedure UBS00DP1

NOTE:
● If DTC P1448 is displayed with P0442, perform trouble diagnosis for DTC P1448 first.
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 5 seconds before conducting the next test.
WITH CONSULT-II
TESTING CONDITION:
● Perform “DTC WORK SUPPORT” when the fuel level is less than 3/4 full and vehicle is placed on
flat level surface.

EC-1090
DTC P1448 EVAP CANISTER VENT CONTROL VALVE
[VG33E]
● Always perform test at a temperature of 0 to 30°C (32 to 86°F).
● It is better that the fuel level is low. A
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 5 seconds.
EC
3. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
4. Make sure that the following conditions are met.
C
COOLAN TEMP/S 0 - 32°C (32 - 90°F)
INT/A TEMP SE More than 0°C (32°F)
D

E
SEF475Y

5. Select “EVAP SML LEAK P0442/P1442” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-II. F
Follow the instruction displayed.

PBIB1461E

NOTE: J
If the engine speed cannot be maintained within the range displayed on the CONSULT-II screen, go to
EC-652, "Basic Inspection" .
6. Make sure that “OK” is displayed. K
If “NG” is displayed, go to the following step.
NOTE:
Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve L
properly.
7. Stop engine and wait at least 5 seconds, then turn ON.
8. Disconnect hose from water separator. M
9. Select “VENT CONTROL/V” of “ACTIVE TEST” mode with CONSULT-II.
10. Touch “ON” and “OFF” alternately.
11. Make sure the following.
Condition Air passage continuity between A and
VENT CONTROL/V B
ON No
OFF Yes

If the result is NG, go to EC-1094, "Diagnostic Procedure" .


If the result is OK, go to EC-919, "Diagnostic Procedure" .

SEF013Z

EC-1091
DTC P1448 EVAP CANISTER VENT CONTROL VALVE
[VG33E]
Overall Function Check UBS00DP2

Use this procedure to check the overall function of the EVAP canister vent control valve circuit. During this
check, a DTC might not be confirmed.
WITH GST
1. Disconnect hose from water separator.
2. Disconnect EVAP canister vent control valve harness connector.
3. Verify the following.
Condition Air passage continuity
12V direct current supply between ter-
No
minals 1 and 2
No supply Yes

If the result is NG, go to EC-1094, "Diagnostic Procedure" .


If the result is OK, go to EC-919, "Diagnostic Procedure" .

BBIA0309E

EC-1092
DTC P1448 EVAP CANISTER VENT CONTROL VALVE
[VG33E]
Wiring Diagram UBS00DP3

EC

BBWA1086E

EC-1093
DTC P1448 EVAP CANISTER VENT CONTROL VALVE
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
EVAP canister vent control BATTERY VOLTAGE
108 R/G [Ignition switch: ON]
valve (11 - 14V)

Diagnostic Procedure UBS00DP4

1. CHECK RUBBER TUBE


1. Turn ignition switch OFF.
2. Check obstructed rubber tube connected to EVAP canister vent
control valve.
OK or NG
OK >> GO TO 2.
NG >> Clean, repair or replace rubber tube.

SEF143S

2. CHECK WATER SEPARATOR


1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Check that A and C are not clogged by blowing air into B with
A , and then C plugged.
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
● Do not disassemble water separator.
OK or NG
OK >> GO TO 3.
NG >> Replace water separator.

PBIB1032E

EC-1094
DTC P1448 EVAP CANISTER VENT CONTROL VALVE
[VG33E]
3. CHECK EVAP CANISTER VENT CONTROL VALVE AND O-RING A
With CONSULT-II
1. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
EC
2. Check air passage continuity and operation delay time.
Air passage continuity between
Condition VENT CONTROL/V
A and B C
ON No
OFF Yes
D
Operation takes less than 1second.

SEF013Z
E

Without CONSULT-II
1. Check air passage continuity and operation delay time under the F
following condition.
Air passage continuity between A
Condition
and B G
12V direct current supply
No
between terminals 1 and 2
OFF Yes H
Operation takes less than 1 second.
If NG or operation takes more than 1 second, clean valve using air BBIA0309E
I
blower or replace as necessary.
If portion B is rusted, replace control valve.
Make sure new O-ring is installed properly.
OK or NG J
OK >> GO TO 4.
NG >> Replace EVAP canister vent control valve and O-ring.
K
4. CHECK VACUUM CUT VALVE
Check vacuum cut valve as follows: L
1. Plug port C and D with fingers.
2. Apply vacuum to port A and check that there is no suction from
port B . M
3. Apply vacuum to port B and check that there is suction from
port A .
4. Blow air in port B and check that there is a resistance to flow out
of port A .
5. Open port C and D .
6. Blow air in port A check that air flows freely out of port C . SEF379Q

7. Blow air in port B check that air flows freely out of port D .
OK or NG
OK >> GO TO 5.
NG >> Replace vacuum cut valve.

EC-1095
DTC P1448 EVAP CANISTER VENT CONTROL VALVE
[VG33E]
5. CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Check if water will drain from the EVAP canister.
OK or NG
OK >> GO TO 6.
NG >> GO TO 8.

SEF596U

6. CHECK EVAP CANISTER


Weigh the EVAP canister with the EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART


Check the following.
● EVAP canister for damage
● EVAP hose between EVAP canister and water separator for clogging or poor connection

>> Repair hose or replace EVAP canister.

8. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR HOSE


Check disconnection or improper connection of hose connected to EVAP control system pressure sensor.
OK or NG
OK >> GO TO 9.
NG >> Repair it.

9. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR


1. Disconnect EVAP control system pressure sensor harness con-
nector.
2. Check connectors for water.
Water should not exist.
OK or NG
OK >> GO TO 10.
NG >> Replace EVAP control system pressure sensor.

AEC651A

10. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR FUNCTION


Refer to EC-941, "DTC Confirmation Procedure" or EC-941, "DTC Confirmation Procedure" .
OK or NG
OK >> GO TO 11.
NG >> Replace EVAP control system pressure sensor.

EC-1096
DTC P1448 EVAP CANISTER VENT CONTROL VALVE
[VG33E]
11. CHECK INTERMITTENT INCIDENT A
Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END. EC

EC-1097
DTC P1456 EVAP CONTROL SYSTEM
[VG33E]
DTC P1456 EVAP CONTROL SYSTEM PFP:14710

On Board Diagnosis Logic UBS00DP5

This diagnosis detects very small leaks in the EVAP line between fuel tank and EVAP canister purge volume
control solenoid valve, using of vapor pressure in the fuel tank in the same way as conventional EVAP small
leak diagnosis.
If ECM judges a leak which corresponds to a very small leak, the very small leak P1456 will be detected.
If ECM judges a leak equivalent to a small leak, EVAP small leak P1442 will be detected.
If ECM judges there are no leaks, the diagnosis will be OK.

PBIB1438E

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Incorrect fuel tank vacuum relief valve
● Incorrect fuel filler cap used
● Fuel filler cap remains open or fails to close.
● Foreign matter caught in fuel filler cap.
● Leak is in line between intake manifold and EVAP
canister purge volume control solenoid valve.
● Foreign matter caught in EVAP canister vent con-
trol valve.
● EVAP canister or fuel tank leaks
● EVAP purge line (pipe and rubber tube) leaks
● EVAP purge line rubber tube bent
Evaporative emission ● Blocked or bent rubber tube to EVAP control sys-
● EVAP system has a very small leak. tem pressure sensor
control system very
P1456 ● EVAP system does not operate prop-
small leak (positive ● Loose or disconnected rubber tube
pressure check) erly.
● EVAP canister vent control valve and the circuit
● EVAP canister purge volume control solenoid
valve
● Fuel tank temperature sensor
● O-ring of EVAP canister vent control valve is miss-
ing or damaged
● Water separator
● EVAP canister is saturated with water
● Fuel level sensor and the circuit
● EVAP control system pressure sensor
● Refueling control valve
● ORVR system leaks

EC-1098
DTC P1456 EVAP CONTROL SYSTEM
[VG33E]
CAUTION:
● Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used, A
the MIL may come on.
● If the fuel filler cap is not tightened properly, the MIL may come on.
● Use only a genuine NISSAN rubber tube as a replacement. EC
DTC Confirmation Procedure UBS00DP6

CAUTION: C
Never remove fuel filler cap during the DTC confirmation procedure.
NOTE:
● If DTC P0456 or P1456 is displayed with P0442 or P1442, perform trouble diagnosis for DTC P0456
D
or P1456 first.
● After repair, make sure that the hoses and clips are installed properly.
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait E
at least 5 seconds before conducting the next test.
TESTING CONDITION:
● Open engine hood before conducting following procedure. F
● If any of following condition is met just before the DTC confirmation procedure, leave the vehicle
for more than 1 hour.
– Fuel filler cap is removed. G
– Refilled or drained the fuel.
– EVAP component parts is/are removed.
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle. H
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II. I
2. Make sure the following conditions are met.
FUEL LEVEL SE: 1.08 - 0.2V
COOLAN TEMP/S: 0 - 35°C (32 - 95°F) J
FUEL T/TMP SE: 0 - 32°C (32 - 90°F)
INT A/TEMP SE: More than 0°C (32°F)
If NG, turn ignition switch OFF and leave the vehicle in a cool K
place (soak the vehicle) or refilling/draining fuel until the output
voltage condition of the “FUEL LEVEL SE” meets within the
range above and leave the vehicle for more than 1 hour. Then PBIB1953E
start from step 1). L
3. Turn ignition switch OFF and wait at least 5 seconds.
4. Turn ignition switch ON.
M
5. Select “EVAP V/S LEAK P0456 / P1456” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-II.
Follow the instruction displayed.

PBIB0837E

6. Make sure that “OK” is displayed.


If “NG” is displayed, refer to EC-1100, "Diagnostic Procedure" .

EC-1099
DTC P1456 EVAP CONTROL SYSTEM
[VG33E]
NOTE:
● If the engine speed cannot be maintained within the range displayed on CONSULT-II screen, go to
EC-652, "Basic Inspection" .
● Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve
properly.
Overall Function Check UBS00DP7

WITH GST
Use this procedure to check the overall function of the EVAP very small leak function. During this check, a 1st
trip DTC might not be confirmed.
CAUTION:
● Never use compressed air, doing so may damage the EVAP system.
● Do not start engine.
● Do not exceeded 4.12 kPa (0.042 kg/cm2 , 0.6 psi).
1. Attach the EVAP service port adapter securely to the EVAP ser-
vice port.
2. Set the pressure pump and a hose.
3. Also set a vacuum gauge via 3-way connector and a hose.
4. Turn ignition switch ON.
5. Connect GST and select MODE 8.
6. Using MODE 8 control the EVAP canister vent control valve
(close) and vacuum cut valve bypass valve (open).
7. Apply pressure and make sure the following conditions are sat-
isfied. SEF462UA

Pressure to be applied: 2.7 kPa (20 mmHg, 0.79 inHg)


Time to be waited after the pressure drawn in to the EVAP system and the pressure to be dropped:
60 seconds and the pressure should not be dropped more than 0.4 kPa (3 mmHg, 0.12 inHg)
If NG, go to EC-1100, "Diagnostic Procedure" .
NOTE:
For more information, refer to GST instruction manual.
Diagnostic Procedure UBS00DP8

1. CHECK FUEL FILLER CAP DESIGN


1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap.

SEF915U

2. CHECK FUEL FILLER CAP INSTALLATION


Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
OK >> GO TO 3.
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard.

EC-1100
DTC P1456 EVAP CONTROL SYSTEM
[VG33E]
3. CHECK FUEL FILLER CAP FUNCTION A
Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 5. EC
NG >> GO TO 4.

4. CHECK FUEL TANK VACUUM RELIEF VALVE C


Refer to EC-1176, "Component Inspection" .
OK or NG
D
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.

5. INSTALL THE PRESSURE PUMP E

To locate the EVAP leak, install EVAP service port adapter and pres-
sure pump to EVAP service port securely. F

AEC649A

I
NOTE:
Improper installation of the EVAP service port adapter to the
EVAP service port may cause leaking. J

With CONSULT-II>>GO TO 6.
Without CONSULT-II>>GO TO 7. K

SEF916U

EC-1101
DTC P1456 EVAP CONTROL SYSTEM
[VG33E]
6. CHECK FOR EVAP LEAK
With CONSULT-II
1. Turn ignition switch ON.
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-II.
3. Touch “START” and apply pressure into the EVAP line until the
pressure indicator reaches the middle of the bar graph.
NOTE:
● Never use compressed air or a high pressure pump.

● Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres-


sure in the system.

PEF917U

4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-1174, "EVAPORATIVE EMISSION LINE DRAW-
ING" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.

SEF200U

7. CHECK FOR EVAP LEAK


Without CONSULT-II
1. Turn ignition switch OFF.
2. Apply 12 volts DC to EVAP canister vent control valve. The
valve will close. (Continue to apply 12 volts until the end of test.)
3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve
will open. (Continue to apply 12V until the end of test.)
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7
kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove pump and
EVAP service port adapter.
NOTE:
● Never use compressed air or a high pressure pump.

● Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres- AEC632A
sure in the system.

5. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer
to EC-1174, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.

SEF200U

EC-1102
DTC P1456 EVAP CONTROL SYSTEM
[VG33E]
8. CHECK WATER SEPARATOR A
1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose. EC
4. Check that A and C are not clogged by blowing air into B with
A , and then C plugged.
5. In case of NG in items 2 - 4, replace the parts. C
NOTE:
● Do not disassemble water separator.
D
OK or NG
OK >> GO TO 9.
NG >> Replace water separator.
E

PBIB1032E

9. CHECK EVAP CANISTER VENT CONTROL VALVE, O-RING AND CIRCUIT F

Refer to EC-1090, "DTC Confirmation Procedure" .


OK or NG G
OK >> GO TO 10.
NG >> Repair or replace EVAP canister vent control valve and O-ring or harness/connector.
H
10. CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Does water drain from the EVAP canister? I
Yes or No
Yes >> GO TO 11.
No (With CONSULT-II)>>GO TO 13. J
No (Without CONSULT-II)>>GO TO 14.

L
SEF596U

11. CHECK EVAP CANISTER


M
Weigh the EVAP canister with the EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK (With CONSULT-II)>>GO TO 13.
OK (Without CONSULT-II)>>GO TO 14.
NG >> GO TO 12.

12. DETECT MALFUNCTIONING PART


Check the following.
● EVAP canister for damage
● EVAP hose between EVAP canister and water separator for clogging or poor connection

>> Repair hose or replace EVAP canister.

EC-1103
DTC P1456 EVAP CONTROL SYSTEM
[VG33E]
13. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine.
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-II screen to increase “PURG VOL
CONT/V” opening to 100%.
5. Check vacuum hose for vacuum when revving engine up to
2,000 rpm.
Vacuum should exist.
OK or NG
OK >> GO TO 16.
NG >> GO TO 15.
SEF677Y

14. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
OK or NG
OK >> GO TO 17.
NG >> GO TO 15.

15. CHECK VACUUM HOSE


Check vacuum hoses for clogging or disconnection. Refer to EC-604, "Vacuum Hose Drawing" .
OK or NG
OK (With CONSULT-II)>>GO TO 16.
OK (Without CONSULT-II)>>GO TO 17.
NG >> Repair or reconnect the hose.

16. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


With CONSULT-II
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
OK or NG
OK >> GO TO 18.
NG >> GO TO 17.

SEF985Y

EC-1104
DTC P1456 EVAP CONTROL SYSTEM
[VG33E]
17. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE A
With CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions. EC

AEC652A
E

Condition Air passage continuity between


PURG VOL CONT/V value A and B F
100 % Yes
0% No
G

SEF660U

I
Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.
J

AEC652A

M
Air passage continuity between
Condition
A and B
12V direct current supply between terminals
Yes
1 and 2
No supply No

SEF661U

OK or NG
OK >> GO TO 18.
NG >> Replace EVAP canister purge volume control solenoid valve.

EC-1105
DTC P1456 EVAP CONTROL SYSTEM
[VG33E]
18. CHECK FUEL TANK TEMPERATURE SENSOR
1. Remove fuel level sensor unit.
2. Check resistance between fuel level sensor unit terminals T and E by heating with hot water or heat gun
as shown in the figure.
Temperature °C (°F) Resistance kΩ
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90

PBIB1425E

OK or NG
OK >> GO TO 19.
NG >> Replace fuel level sensor unit.

19. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR


1. Remove EVAP control system pressure sensor with its harness connector connected.
2. Remove hose from EVAP control system pressure sensor.
3. Turn ignition switch ON.
4. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
5. Check input voltage between ECM terminal 62 and ground.
Applied vacuum Voltage V
Not applied 1.8 - 4.8
-26.7 kpa (-200 mmHg, -7.87 inHg) 2.1 to 2.5V lower than above value

CAUTION:
Always calibrate the vacuum pump gauge when using it.

● Do not apply below −93.3 kPa (−700 mmHg, −27.56 inHg)


or over 101.3 kPa (760 mmHg, 29.92 inHg) of pressure.
OK or NG PBIB1426E

OK >> GO TO 20.
NG >> Replace EVAP control system pressure sensor.

20. CHECK EVAP PURGE LINE


Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to EC-1174, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 21.
NG >> Repair or reconnect the hose.

21. CLEAN EVAP PURGE LINE


Clean EVAP purge line (pipe and rubber tube) using air blower.

>> GO TO 22.

EC-1106
DTC P1456 EVAP CONTROL SYSTEM
[VG33E]
22. CHECK REFUELING EVAP VAPOR LINE A
Check refueling EVAP vapor line between EVAP canister and fuel tank for clogging, kink, looseness and
improper connection. For location, refer to EC-1181, "ON BOARD REFUELING VAPOR RECOVERY (ORVR)"
. EC
OK or NG
OK >> GO TO 23.
NG >> Repair or replace hoses and tubes. C

23. CHECK SIGNAL LINE AND RECIRCULATION LINE


Check signal line and recirculation line between filler neck tube and fuel tank for clogging, kink, cracks, loose- D
ness and improper connection.
OK or NG
OK >> GO TO 24. E
NG >> Repair or replace hoses, tubes or filler neck tube.

24. CHECK REFUELING CONTROL VALVE F


Refer to EC-1181, "ON BOARD REFUELING VAPOR RECOVERY (ORVR)" .
OK or NG
G
OK >> GO TO 25.
NG >> Replace refueling control valve with fuel tank.

25. CHECK FUEL LEVEL SENSOR H

Refer to DI-18, "FUEL LEVEL SENSOR UNIT CHECK" .


OK or NG I
OK >> GO TO 26.
NG >> Replace fuel level sensor unit.
J
26. CHECK INTERMITTENT INCIDENT
Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
K

>> INSPECTION END.


L

EC-1107
DTC P1464 FUEL LEVEL SENSOR
[VG33E]
DTC P1464 FUEL LEVEL SENSOR PFP:25060

Component Description UBS00DP9

The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the ECM.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float.

SEF800Z

On Board Diagnosis Logic UBS00DPA

ECM receives two signals from the fuel level sensor.


One is fuel level sensor power supply circuit, and the other is fuel level sensor ground circuit.
This diagnosis indicates the latter to detect open circuit malfunction.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Fuel level sensor circuit ● Harness or connectors
P1464 A high voltage from the sensor is sent to ECM.
ground signal (The sensor circuit is open or shorted)

DTC Confirmation Procedure UBS00DPB

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-1110, "Diagnostic Proce-
dure" .

SEF195Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-1108
DTC P1464 FUEL LEVEL SENSOR
[VG33E]
Wiring Diagram UBS00DPC

EC

BBWA1093E

EC-1109
DTC P1464 FUEL LEVEL SENSOR
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Approximately 0 - 4.8V
46 OR\B Fuel level sensor [Ignition switch: ON] Output voltage varies with fuel
level.

Fuel level sensor [Engine is running]


66 B Approximately 0V
ground ● Idle speed

Diagnostic Procedure UBS00DPD

1. CHECK FUEL LEVEL SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 66 and ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

2. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors F36, M81
● Harness for open and short between ECM and ground

>> Replace open circuit or short to power in harness or connectors.

3. CHECK FUEL LEVEL SENSOR


Refer to DI-18, "FUEL LEVEL SENSOR UNIT CHECK" .
OK or NG
OK >> GO TO 4.
NG >> Replace fuel level sensor unit.

4. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Removal and Installation UBS00DPE

FUEL LEVEL SENSOR


Refer to FL-6, "FUEL LEVEL SENSOR UNIT AND FUEL PUMP ASSEMBLY" .

EC-1110
DTC P1490 VACUUM CUT VALVE BYPASS VALVE
[VG33E]
DTC P1490 VACUUM CUT VALVE BYPASS VALVE PFP:17372
A
Description UBS00DPF

COMPONENT DESCRIPTION
The vacuum cut valve and vacuum cut valve bypass valve are EC
installed in parallel on the EVAP purge line between the fuel tank and
the EVAP canister.
The vacuum cut valve prevents the intake manifold vacuum from
being applied to the fuel tank. C
The vacuum cut valve bypass valve is a solenoid type valve and
generally remains closed. It opens only for on board diagnosis.
The vacuum cut valve bypass valve responds to signals from the D
ECM. When the ECM sends an ON (ground) signal, the valve is
opened. The vacuum cut valve is then bypassed to apply intake
manifold vacuum to the fuel tank.
SEF186S
E
EVAPORATIVE EMISSION SYSTEM DIAGRAM

K
PBIB1438E

CONSULT-II Reference Value in Data Monitor Mode UBS00DPG

L
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
VC/V BYPASS/V ● Ignition switch: ON OFF M
On Board Diagnosis Logic UBS00DPH

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
Vacuum cut valve An improper voltage signal is sent to ECM (The vacuum cut valve bypass valve cir-
P1490 cuit is open or shorted)
bypass valve circuit through vacuum cut valve bypass valve.
● Vacuum cut valve bypass valve

DTC Confirmation Procedure UBS00DPI

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle
speed.

EC-1111
DTC P1490 VACUUM CUT VALVE BYPASS VALVE
[VG33E]
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-1114, "Diagnostic Proce-
dure" .

SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-1112
DTC P1490 VACUUM CUT VALVE BYPASS VALVE
[VG33E]
Wiring Diagram UBS00DPJ

EC

BBWA1094E

EC-1113
DTC P1490 VACUUM CUT VALVE BYPASS VALVE
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Vacuum cut valve bypass BATTERY VOLTAGE
120 P/B [Ignition switch: ON]
valve (11 - 14V)

Diagnostic Procedure UBS00DPK

1. INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes >> GO TO 2.
No >> GO TO 3.

2. CHECK VACUUM CUT VALVE BYPASS VALVE CIRCUIT


With CONSULT-II
1. Turn ignition switch OFF and then ON.
2. Select “VC/V BYPASS/V” in “ACTIVE TEST” mode with CONSULT-II.
3. Touch “ON/OFF” on CONSULT-II screen.
4. Make sure that clicking sound is heard from the vacuum cut
valve bypass valve.
OK or NG
OK >> GO TO 7.
NG >> GO TO 3.

SEF014Z

EC-1114
DTC P1490 VACUUM CUT VALVE BYPASS VALVE
[VG33E]
3. CHECK VACUUM CUT VALVE BYPASS VALUE POWER SUPPLY CIRCUIT A
Without CONSULT-II
1. Turn ignition switch OFF.
EC
2. Disconnect vacuum cut valve bypass valve harness connector.
3. Turn ignition switch ON.
C

E
SEF186S

4. Check voltage between vacuum cut valve bypass valve terminal F


1 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG G
OK >> GO TO 5.
NG >> GO TO 4.
H

SEF659W I
4. DETECT MALFUNCTIONING PART
Check the following. J
● Harness connectors E43, M65
● Harness connectors M67, C1
K
● Fuse block (J/B) connector E49
● 10A fuse
● Harness for open or short between vacuum cut valve bypass valve and fuse L

>> Repair harness or connectors.


M
5. CHECK VACUUM CUT VALVE BYPASS VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 120 and vacuum cut valve bypass valve terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

EC-1115
DTC P1490 VACUUM CUT VALVE BYPASS VALVE
[VG33E]
6. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors C1, M67
● Harness connectors M81, F36
● Harness for open or short between vacuum cut valve bypass valve and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK VACUUM CUT VALVE BYPASS VALVE


With CONSULT-II
1. Perform “VC/V BYPASS/V” in “ACTIVE TEST” mode.

SEF014Z

2. Check air passage continuity and operation delay time under the
following conditions.
Condition
Air passage continuity between A and B
VC/V BYPASS/V
ON Yes
OFF No
Operation takes less than 1 second.

PBIB1429E

Without CONSULT-II
Check air passage continuity and operation delay time under the fol-
lowing conditions.
Condition Air passage continuity between A and B
12V direct current supply
Yes
between terminals 1 and 2
No supply No
Operation takes less than 1 second.
OK or NG
OK >> GO TO 8. PBIB1430E
NG >> Replace vacuum cut valve bypass valve.

8. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1116
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[VG33E]
DTC P1491 VACUUM CUT VALVE BYPASS VALVE PFP:17372
A
Description UBS00DPL

COMPONENT DESCRIPTION
The vacuum cut valve and vacuum cut valve bypass valve are EC
installed in parallel on the EVAP purge line between the fuel tank and
the EVAP canister.
The vacuum cut valve prevents the intake manifold vacuum from
being applied to the fuel tank. C
The vacuum cut valve bypass valve is a solenoid type valve and
generally remains closed. It opens only for on board diagnosis.
The vacuum cut valve bypass valve responds to signals from the D
ECM. When the ECM sends an ON (ground) signal, the valve is
opened. The vacuum cut valve is then bypassed to apply intake
manifold vacuum to the fuel tank.
SEF186S
E
EVAPORATIVE EMISSION SYSTEM DIAGRAM

K
PBIB1438E

CONSULT-II Reference Value in Data Monitor Mode UBS00DPM

L
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
VC/V BYPASS/V ● Ignition switch: ON OFF M

EC-1117
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[VG33E]
On Board Diagnosis Logic UBS00DPN

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Vacuum cut valve bypass valve
● Vacuum cut valve
● Bypass hoses for clogging
● EVAP control system pressure sensor and circuit
● EVAP canister vent control valve
● Hose between fuel tank and vacuum cut valve
Vacuum cut valve Vacuum cut valve bypass valve does
P1491 clogged
bypass valve not operate properly.
● Hose between vacuum cut valve and EVAP canister
clogged
● EVAP canister
● EVAP purge port of fuel tank for clogging
● Refueling control valve
● Refueling EVAP vapor cut valve

DTC Confirmation Procedure UBS00DPO

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5 to 30°C (41 to 86°F).
WITH CONSULT-II
1. Turn ignition switch ON.
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 5 seconds.
4. Start engine and let it idle for at least 70 seconds.
5. Select “VC CUT/V BP/V P1491” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode with
CONSULT-II.
6. Touch “START”.

PBIB1462E

7. When the following conditions are met, “TESTING” will be displayed on the CONSULT-II screen. Maintain
the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take at least 30 seconds.)
CMPS·RPM (POS) More than 500 rpm
Selector lever Suitable position
Vehicle speed More than 36 km/h (22 MPH)
B/FUEL SCHDL 1.0 - 10.0 msec

If “TESTING” is not displayed after 5 minutes, retry from step 3.


8. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-
1121, "Diagnostic Procedure" .

EC-1118
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[VG33E]
Overall Function Check UBS00DPP

A
Use this procedure to check the overall function of vacuum cut valve bypass valve. During this check, the 1st
trip DTC might not be confirmed.
WITH GST EC
1. Remove vacuum cut valve and vacuum cut valve bypass valve
as an assembly.
2. Apply vacuum to port A and check that there is no suction from C
port B .
3. Apply vacuum to port B and check that there is suction from
port A .
D
4. Blow air in port B and check that there is a resistance to flow out
of port A .
5. Supply battery voltage to the terminal. E
6. Blow air in port A and check that air flows freely out of port B .
7. Blow air in port B and check that air flows freely out of port A .
8. If NG, go to EC-1121, "Diagnostic Procedure" . F

SEF530Q
I

EC-1119
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[VG33E]
Wiring Diagram UBS00DPQ

BBWA1094E

EC-1120
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Vacuum cut valve bypass BATTERY VOLTAGE C
120 P/B [Ignition switch: ON]
valve (11 - 14V)

Diagnostic Procedure UBS00DPR


D
1. INSPECTION START
Do you have CONSULT-II?
Yes or No E
Yes >> GO TO 2.
No >> GO TO 3.
F
2. CHECK VACUUM CUT VALVE BYPASS VALVE OPERATION
With CONSULT-II G
1. Turn ignition switch OFF.
2. Remove vacuum cut valve and vacuum cut valve bypass valve as an assembly.
3. Apply vacuum to port A and check that there is no suction from port B. H
4. Apply vacuum to port B and check that there is suction from port A.
5. Blow air in port B and check that there is a resistance to flow out of port A.
I
6. Turn ignition switch ON.
7. Select “VC/V BYPASS/V” in “ACTIVE TEST” mode with CONSULT-II and touch “ON”.
8. Blow air in port A and check that air flows freely out of port B. J
9. Blow air in port B and check that air flows freely out of port A.

SEF017Z

OK or NG
OK >> GO TO 4.
NG >> GO TO 5.

EC-1121
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[VG33E]
3. CHECK VACUUM CUT VALVE BYPASS VALVE OPERATION
Without CONSULT-II
1. Turn ignition switch OFF.
2. Remove vacuum cut valve and vacuum cut valve bypass valve as an assembly.
3. Apply vacuum to port A and check that there is no suction from
port B.
4. Apply vacuum to port B and check that there is suction from port
A.
5. Blow air in port B and check that there is a resistance to flow out
of port A.
6. Disconnect vacuum cut valve bypass valve harness connector.
7. Supply battery voltage to the terminal.
8. Blow air in port A and check that air flows freely out of port B.
9. Blow air in port B and check that air flows freely out of port A. PBIB0635E

OK or NG
OK >> GO TO 4.
NG >> GO TO 5.

4. CHECK EVAP PURGE LINE


1. Check EVAP purge line between EVAP canister and fuel tank for clogging or disconnection.
2. Check EVAP purge port of fuel tank for clogging.
3. Check EVAP canister. Refer to EC-1176, "Component Inspection" .
OK or NG
OK >> GO TO 8.
NG (Step 1)>>Repair it.
NG (Step 2)>>Clean EVAP purge port.
NG (Step 3)>>Replace EVAP canister.

5. CHECK BYPASS HOSE


Check bypass hoses for clogging.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace hoses.

EC-1122
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[VG33E]
6. CHECK VACUUM CUT VALVE BYPASS VALVE A
With CONSULT-II
1. Perform “VC/V BYPASS/V” in “ACTIVE TEST” mode.
EC

SEF014Z
E
2. Check air passage continuity and operation delay time under the
following conditions.
F
Condition
Air passage continuity between A and B
VC/V BYPASS/V
ON Yes
G
OFF No
Operation takes less than 1 second.
3. Check air passage continuity and operation delay time under the H
following conditions. PBIB1429E

Without CONSULT-II I

Condition Air passage continuity between A and B


12V direct current supply between ter- J
Yes
minals 1 and 2
No supply No
Operation takes less than 1 second. K
OK or NG
OK >> GO TO 7.
NG >> Replace vacuum cut valve bypass valve. PBIB1430E L

7. CHECK VACUUM CUT VALVE


M
Check vacuum cut valve as follows:
1. Plug port C and D with fingers.
2. Apply vacuum to port A and check that there is no suction from
port B .
3. Apply vacuum to port B and check that there is suction from
port A .
4. Blow air in port B and check that there is a resistance to flow out
of port A .
5. Open port C and D .
6. Blow air in port A check that air flows freely out of port C . SEF379Q

7. Blow air in port B check that air flows freely out of port D .
OK or NG
OK >> GO TO 8.
NG >> Replace vacuum cut valve.

EC-1123
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[VG33E]
8. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR HOSE
1. Turn ignition switch OFF.
2. Check disconnection or improper connection of hose connected to EVAP control system pressure sensor.
OK or NG
OK >> GO TO 9.
NG >> Repair or replace.

9. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR


1. Disconnect EVAP control system pressure sensor harness con-
nector.
2. Check connectors for water.
Water should not exist.
OK or NG
OK >> GO TO 10.
NG >> Replace EVAP control system pressure sensor.

AEC651A

10. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR FUNCTION


Refer to DTC P0452 EC-941, "DTC Confirmation Procedure" or DTC P0453 EC-947, "DTC Confirmation Pro-
cedure" .
OK or NG
OK >> GO TO 11.
NG >> Replace EVAP control system pressure sensor.

EC-1124
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[VG33E]
11. CHECK EVAP CANISTER VENT CONTROL VALVE A
Check air passage continuity.
With CONSULT-II
1. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode. EC
2. Check air passage continuity and operation delay time.
Condition
Air passage continuity between A and B
C
VENT CONTROL/V
ON Yes
OFF No D

Operation takes less than 1 second.


E

SEF013Z

F
Without CONSULT-II
1. Check air passage continuity and operation delay time under the
following conditions. G
Air passage continuity
Condition
between A and B
H
12V direct current supply between
No
terminals 1 and 2
OFF Yes
I
Operation takes less than 1 second.
If NG or operation takes more than 1 second, clean valve using air BBIA0309E
blower or replace as necessary. J
If portion B is rusted, replace control valve.
Make sure new O-ring is installed properly.
OK or NG K
OK >> GO TO 12.
NG >> Replace EVAP canister vent control valve.
L

EC-1125
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[VG33E]
12. CHECK REFUELING CONTROL VALVE
1. Remove fuel filler cap.
2. Check air continuity between hose ends A and B.
Blow air into the hose end B. Air should flow freely into the fuel tank.
3. Blow air into hose end A and check there is no leakage.
4. Apply pressure to both hose ends A and B [20 kPa (150 mmHg, 5.91 inHg)] using a pressure pump and a
suitable 3-way connector. Check that there is no leakage.

SEF706Z

OK or NG
OK >> GO TO 13.
NG >> Replace fuel tank.

EC-1126
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[VG33E]
13. CHECK REFUELING EVAP VAPOR CUT VALVE A
With CONSULT-II
1. Remove fuel tank. Refer to FL-3, "FUEL TANK" .
EC
2. Drain fuel from the tank as follows:
– Remove fuel feed hose located on the fuel level sensor unit retainer.
– Connect a spare fuel hose, one side to fuel level sensor unit retainer where the hose was removed and C
the other side to a fuel container.
– Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-II.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows. D
Blow air into the refueling EVAP vapor cut valve (from hose end B), and check that the air flows freely into
the tank.
4. Check EVAP vapor cut valve for being stuck to open as follows. E
– Connect vacuum pump to hose ends A and B using a suitable 3-way connector.
– Remove fuel level sensor unit retainer with fuel level sensor unit.
Always replace O-ring with new one. F
– Put fuel tank upside down.
– Apply vacuum pressure to both hose ends A and B [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel level
sensor unit retainer remaining open and check that the pressure is applicable. G

SEF707Z
M
Without CONSULT-II
1. Remove fuel tank. Refer to FL-3, "FUEL TANK" .
2. Drain fuel from the tank as follows:
– Remove fuel level sensor unit retainer.
– Drain fuel from the tank using a hand pump into a fuel container.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from hose end B), and check that the air flows freely into
the tank.
4. Check EVAP vapor cut valve for being stuck to open as follows.
– Connect vacuum pump to hose ends A and B using a suitable 3-way connector.
– Remove fuel level sensor unit retainer with fuel level sensor unit.
Always replace O-ring with new one.
– Put fuel tank upside down.
– Apply vacuum pressure to both hose ends A and B [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel level

EC-1127
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[VG33E]
sensor unit retainer remaining open and check that the pressure is applicable.

SEF707Z

OK or NG
OK >> GO TO 14.
NG >> Replace fuel tank.

14. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1128
DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE
[VG33E]
DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE PFP:23710
A
Component Description UBS00DPS

The malfunction information related to A/T (Automatic Transmission) is transferred through the line (circuit)
from TCM (Transmission control module) to ECM. Therefore, be sure to erase the malfunction information EC
such as DTC not only in TCM (Transmission control module) but also ECM after the A/T related repair.
On Board Diagnosis Logic UBS00DPT

C
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
[The communication line circuit between ECM D
A/T diagnosis communi- An incorrect signal from TCM (Transmis- and TCM (Transmission Control Module) is
P1605 open or shorted.]
cation line sion Control Module) is sent to ECM.
● Dead (Weak) battery
E
● TCM (Transmission Control Module)

DTC Confirmation Procedure UBS00DPU

NOTE: F
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION: G
Before performing the following procedure, confirm that battery voltage is more than 10.5V at idle.
WITH CONSULT-II
1. Turn ignition switch ON. H
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait at least 70 seconds.
I
4. If 1st trip DTC is detected, go to EC-1133, "Diagnostic Proce-
dure" .
J

K
SEF985Y

WITH GST L
Follow the procedure “WITH CONSULT-II” above.

EC-1129
DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE
[VG33E]
Wiring Diagram UBS00DPV

WITHOUT VDC

BBWA1095E

EC-1130
DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TERMI- EC
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch: ON] C
7 Y/G A/T check signal 0 - 3.0V
[Engine is running]

EC-1131
DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE
[VG33E]
WITH VDC

BBWA1329E

EC-1132
DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch: ON] C
68 W/G A/T signal 0 - 5.0V
● Idle speed

Diagnostic Procedure UBS00DPW


D
WITHOUT VDC
1. CHECK A/T DIAGNOSIS COMMUNICATION LINE INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
E
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector and TCM (Transmission
Control Module) harness connector. F

LEC106A

I
3. Check harness continuity between ECM terminal 7 and TCM
terminal 15. Refer to Wiring Diagram.
Continuity should exist. J
4. Also check harness for short to ground and short to power.
OK or NG
K
OK >> GO TO 3.
NG >> GO TO 2.

L
AEC655A

2. DETECT MALFUNCTIONING PART M


Check the following.
● Harness connectors M58, F28
● Harness for open or short between ECM and TCM (Transmission Control Module)

>> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1133
DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE
[VG33E]
WITH VDC
1. CHECK A/T CONTROL INPUT SIGNAL CIRCUIT FOR OPEN
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.

LEC106A

3. Disconnect TCM harness connector.


4. Check harness continuity between ECM terminal 68 and TCM
terminal 33.
Refer to Wiring Diagram.
Continuity should exist.
OK or NG
OK >> GO TO 2.
NG >> Repair harness or connectors.
AEC655A

2. CHECK A/T CONTROL INPUT SIGNAL FOR SHORT


1. Check harness continuity between ECM terminal 68 and ground.
Refer to Wiring Diagram.
Continuity should not exist.
2. Also check harness for short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair short to ground or short to power in harness or connectors.

3. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1134
DTC P1706 PNP SWITCH
[VG33E]
DTC P1706 PNP SWITCH PFP:32006
A
Component Description UBS00DPX

When the gear position is P or N (A/T), Neutral (M/T), park/neutral


position (PNP) switch is ON. EC
ECM detects the position because the continuity of the line (the ON
signal) exists.
For A/T models, the park/neutral position (PNP) switch assembly
also includes a transmission range switch to detect selector lever C
position.

AEC877A

E
CONSULT-II Reference Value in Data Monitor Mode UBS00DPY

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
Shift lever: P or N (A/T), Neutral (M/T) ON
P/N POSI SW ● Ignition switch: ON
Except above OFF
G
On Board Diagnosis Logic UBS00DPZ

DTC No. Trouble diagnosis name DTC detecting condition Possible cause H
● Harness or connectors
The signal of the park/neutral position (PNP) [The park/neutral position (PNP) switch
Park/neutral position
P1706 switch is not changed in the process of engine circuit is open or shorted.]
switch
starting and driving. I
● Park/neutral position (PNP) switch

DTC Confirmation Procedure UBS00DQ0

J
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at K
least 5 seconds before conducting the next test.
WITH CONSULT-II
L
1. Turn ignition switch ON.
2. Select “P/N POSI SW” in “DATA MONITOR” mode with CON-
SULT-II. Then check the “P/N POSI SW” signal under the follow-
ing conditions. M

Position (Selector lever) Known good signal


N or P position (A/T)
ON
Neutral position (M/T)
Except above position OFF

If NG, go to EC-1138, "Diagnostic Procedure" .


If OK, go to following step. SEF212Y
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Start engine and warm it up to normal operating temperature.

EC-1135
DTC P1706 PNP SWITCH
[VG33E]
5. Maintain the following conditions for at least 60 consecutive sec-
onds.
ENG SPEED 1,600 - 2,700 rpm
COOLAN TEMP/S More than 70°C (158°F)
B/FUEL SCHDL 3.3 - 13.0 msec
VHCL SPEED SE More than 64 km/h (40 MPH)
Selector lever Suitable position

6. If 1st trip DTC is detected, go to EC-1138, "Diagnostic Proce-


dure" . SEF213Y

Overall Function Check UBS00DQ1

Use this procedure to check the overall function of the park/neutral position (PNP) switch circuit. During this
check, a 1st trip DTC might not be confirmed.
WITH GST
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 22 and ground under the
following conditions.
Condition (Gear position) Voltage (V) (Known-good data)
P or N position (A/T)
Approx. 0
Neutral position (M/T)
Except above position Approx. 5
3. If NG, go to EC-1138, "Diagnostic Procedure" .

SEF877U

EC-1136
DTC P1706 PNP SWITCH
[VG33E]
Wiring Diagram UBS00DQ2

EC

BBWA1096E

EC-1137
DTC P1706 PNP SWITCH
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch: ON]
Approximately 0V
Park/neutral position ● Shift lever: N or P (A/T), Neutral (M/T)
22 L/B
(PNP) switch [Ignition switch: ON]
Approximately 5V
● Except above position

Diagnostic Procedure UBS00DQ3

FOR M/T MODELS


1. CHECK PNP SWITCH GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect park/neutral position (PNP) switch harness connec-
tor.
3. Check harness continuity between PNP switch terminal 2 and
ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
AEC877A

2. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors F201, F43
● Harness for open between park/neutral position (PNP) switch and ground

>> Repair open circuit or short to power in harness or connectors.

3. CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 22 and PNP switch terminal 1. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors F43, F201
● Harness for open or short between ECM and park/neutral position (PNP) switch

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1138
DTC P1706 PNP SWITCH
[VG33E]
5. CHECK PARK/NEUTRAL POSITION (PNP) SWITCH A
Refer to MT-46, "Position Switch Check" .
OK or NG
OK >> GO TO 6. EC
NG >> Replace park/neutral position (PNP) switch.

6. CHECK INTERMITTENT INCIDENT C


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
D
>> INSPECTION END.
FOR A/T MODELS
E
1. CHECK PNP SWITCH POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF.
2. Disconnect park/neutral position (PNP) relay. F
3. Turn ignition switch ON.
4. Shift selector lever to P or N position.
G
5. Check voltage between PNP relay terminal 2 and ground with
CONSULT-II or tester.
Voltage: Battery voltage H
OK or NG
OK >> GO TO 6.
NG >> GO TO 2. I

J
SEF661W

2. CHECK PNP SWITCH POWER SUPPLY CIRCUIT-II


K
1. Turn ignition switch OFF.
2. Disconnect park/neutral position (PNP) switch harness connec-
tor. L
3. Check harness continuity between PNP switch terminal 2 and
PNP relay terminal 2. Refer to Wiring Diagram.
Continuity should exist. M

4. Also check harness for short to ground and short to power.


OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
BBIA0421E
in harness or connectors.

3. CHECK PNP SWITCH POWER SUPPLY CIRCUIT-III


1. Turn ignition switch ON.
2. Check voltage between PNP switch terminal 1 and ground with CONSULT-II or tester. Refer to Wiring Dia-
gram.
Voltage: Battery voltage
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
EC-1139
DTC P1706 PNP SWITCH
[VG33E]
4. DETECT MALFUNCTIONING PART
Check the following.
● Fuse block (J/B) connector E49
● 7.5A fuse
● Harness for open or short between PNP switch and fuse

>> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK PARK/NEUTRAL POSITION (PNP) SWITCH


Refer to AT-254, "PNP SWITCH" .
OK or NG
OK >> GO TO 11.
NG >> Replace park/neutral position (PNP) switch.

6. CHECK PNP RELAY GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch OFF.
2. Check harness continuity between PNP relay terminals 1, 6 and ground. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 8.
NG (With vehicle security system)>>GO TO 7
NG (Without vehicle security system)>>Repair open circuit or short to power in harness or connectors.

7. DETECT MALFUNCTIONING PART


Check the circuit between PNP relay and ground.
Refer to SC-9, "STARTING SYSTEM" .
OK or NG
OK >> GO TO 11.
NG >> Repair or replace.

8. CHECK PNP RELAY INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 22 and PNP relay terminal 7. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.

9. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors F36, M81
● Harness connectors M65, E43
● Harness for open or short between ECM and park/neutral position (PNP) relay

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1140
DTC P1706 PNP SWITCH
[VG33E]
10. CHECK PARK/NEUTRAL POSITION (PNP) RELAY A
1. Apply 12V direct current between park/neutral position (PNP) relay terminals 1 and 2.
2. Check continuity between park/neutral position (PNP) relay ter-
minals 3 and 5, 6 and 7. EC

12V (1 and 2) applied : Continuity should exist.


No voltage applied : Continuity should not C
exist.
OK or NG
OK >> GO TO 11. D
NG >> Replace park/neutral position (PNP) relay.
SEC202B
E
11. CHECK INTERMITTENT INCIDENT
Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
F

>> INSPECTION END.


G

EC-1141
IGNITION SIGNAL
[VG33E]
IGNITION SIGNAL PFP:22448

Component Description UBS00DQ4

IGNITION COIL & POWER TRANSISTOR


The power transistor switches ON and OFF the ignition coil primary
circuit according to the ECM signal. As the primary circuit is turned
ON and OFF, the proper high voltage is induced in the secondary cir-
cuit. The distributor is not repairable except for the distributor cap
and rotor head.
NOTE:
The rotor screw which secures the distributor rotor head to the dis-
tributor shaft must be torqued properly.
: 3.6±0.3 N·m (37±3 kg-cm, 32±3 in-lb)
SEF928V

EC-1142
IGNITION SIGNAL
[VG33E]
Wiring Diagram UBS00DQ5

EC

BBWA0496E

EC-1143
IGNITION SIGNAL
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

Approximately 0.7V
[Engine is running]
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle

SEF988U
1 PU/W Ignition signal
1.1 - 1.5V

[Engine is running]
● Engine speed is 2,000 rpm

SEF989U

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

Diagnostic Procedure UBS00DQ6

1. INSPECTION START
Turn ignition switch OFF, and restart engine.
Is engine running?
Yes or No
Yes (With CONSULT-II)>>GO TO 2.
Yes (Without CONSULT-II)>>GO TO 3.
No >> GO TO 4.

2. CHECK OVERALL FUNCTION


With CONSULT-II
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-II.
2. Make sure that all circuits do not produce a momentary engine
speed drop.
OK or NG
OK >> INSPECTION END.
NG >> GO TO 4.

SEF070Y

EC-1144
IGNITION SIGNAL
[VG33E]
3. CHECK OVERALL FUNCTION A
Without CONSULT-II
1. Let engine idle.
EC
2. Read the voltage signal between ECM terminal 1 and ground
with an oscilloscope.
3. Verify that the oscilloscope screen shows the signal wave as
C
shown below.
NOTE:
The pulse cycle changes depending on rpm at idle.
D

E
PBIB1431E

SEF988U
F
OK or NG
OK >> INSPECTION END.
NG >> GO TO 4.
G
4. CHECK IGNITION COIL POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF. H
2. Disconnect ignition coil harness connector.
3. Turn ignition switch ON.
I

K
AEC656A

4. Check voltage between ignition coil terminal 7 and ground with L


CONSULT-II or tester.
Voltage: Battery voltage
M
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

SEF721U

5. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E43, M65
● Harness connectors M59, F27
● Harness for open or short between ignition coil and ignition switch

>> Repair harness or connectors.

EC-1145
IGNITION SIGNAL
[VG33E]
6. CHECK POWER TRANSISTOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect power transistor harness connector.
3. Check harness continuity between power transistor terminal 2 and ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to power in harness or connectors.

7. CHECK INPUT SIGNAL CIRCUIT


1. Strip tape covering resistor.
2. Disconnect resistor harness connector.
3. Disconnect ECM harness connector.
4. Check harness continuity between ignition coil terminal 8 and resistor terminal 1, resistor terminal 2 and
ECM terminal 2. Refer to Wiring Diagram.
Continuity should exist.
5. Also check for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK RESISTOR
Check resistance between resistor terminals 1 and 2.
Resistance: Approximately 2.2 kΩ [at 25°C (77°F)]
OK or NG
OK >> GO TO 9.
NG >> Replace resistor.

SEF240V

9. CHECK POWER TRANSISTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 1 and power transistor terminal 1. Refer to Wiring Dia-
gram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 10.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1146
IGNITION SIGNAL
[VG33E]
10. CHECK IGNITION COIL A
1. Disconnect ignition coil harness connector.
2. Check resistance as shown in the figure.
EC
Resistance [at 20°C
Terminal
(68°F)]
7 - 8 (Primary coil) Approx. 1.0Ω
C
7 - 9 (secondary coil) Approx. 10 kΩ

SEF013S E

For checking secondary coil, remove distributor cap and mea-


sure resistance between coil tower metal tip 9 and terminal 7. F
OK or NG
OK >> GO TO 11.
NG >> Replace distributor assembly. G

AEC657A

I
11. CHECK POWER TRANSISTOR
1. Disconnect camshaft position sensor & power transistor harness connector and ignition coil harness con-
nector. J
2. Check power transistor resistance between terminals 2 and 8.
Terminals Resistance Result K
Except 0Ω OK
2 and 8
0Ω NG
L
OK or NG
OK >> GO TO 12.
NG >> Replace distributor assembly.
M

SEF015S

12. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Removal and Installation UBS00DQ7

DISTRIBUTOR
Refer to EM-80, "OUTER COMPONENT PARTS" .

EC-1147
INJECTOR CIRCUIT
[VG33E]
INJECTOR CIRCUIT PFP:16600

Component Description UBS00DQ8

The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the injector circuit, the coil in the injector is
energized. The energized coil pulls the ball valve back and allows
fuel to flow through the injector into the intake manifold. The amount
of fuel injected depends upon the injection pulse duration. Pulse
duration is the length of time the injector remains open. The ECM
controls the injection pulse duration based on engine fuel needs.

SEF812J

CONSULT-II Reference Value in Data Monitor Mode UBS00DQ9

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle 2.4 - 3.7 msec
INJ PULSE-B1 ● Air conditioner switch: OFF
INJ PULSE-B2 ● Shift lever: N (A/T), Neutral (M/T) 2,000 rpm 1.9 - 3.3 msec
● No load
● Engine: After warming up Idle 1.0 - 1.6 msec
● Air conditioner switch: OFF
B/FUEL SCHDL
● Shift lever: N (A/T), Neutral (M/T) 2,000 rpm 0.7 - 1.4 msec
● No load

EC-1148
INJECTOR CIRCUIT
[VG33E]
Wiring Diagram UBS00DQA

EC

BBWA0497E

EC-1149
INJECTOR CIRCUIT
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
BATTERY VOLTAGE
[Engine is running] (11 - 14V)
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at
102 W/B Injector No. 1 idle
104 W/R Injector No. 3
106 W/G Injector No. 5 SEF007V

109 W/L Injector No. 2 BATTERY VOLTAGE


111 W/PU Injector No. 4
(11 - 14V)
113 W Injector No. 6
[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm

SEF008V

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

Diagnostic Procedure UBS00DQB

1. INSPECTION START
Turn ignition switch to START.
Is any cylinder ignited?
Yes or No
Yes >> GO TO 2.
No >> GO TO 3.

EC-1150
INJECTOR CIRCUIT
[VG33E]
2. CHECK OVERALL FUNCTION A
With CONSULT-II
1. Start engine.
EC
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with
CONSULT-II.
3. Make sure that each circuit produces a momentary engine
C
speed drop.

E
SEF070Y

Without CONSULT-II F
1. Start engine.
2. Listen to each injector operating sound.
Clicking noise should be heard. G
OK or NG
OK >> INSPECTION END.
NG >> GO TO 3. H

MEC703B
J
3. CHECK INJECTOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF. K
2. Disconnect injector harness connector.
3. Turn ignition switch ON.
4. Check voltage between injector terminal 1 and ground with L
CONSULT-II or tester.
Voltage: Battery voltage
M
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

PBIB0080E

EC-1151
INJECTOR CIRCUIT
[VG33E]
4. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors M59, F27
● Harness connectors F37, F101
● Fuse block (J/B) connector M26
● 10A fuse
● Harness for open or short between injector and fuse

>> Repair harness or connectors.

5. CHECK INJECTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between injector terminal 2 and ECM terminals 102, 104, 106, 109, 111, 113.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

6. DETECT MALFUNCTIONING PART

Check the following.


● Harness connectors F37, F101
● Harness connectors F38, F102
● Harness for open or short between ECM and injector

>> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK INJECTOR
1. Disconnect injector harness connector.
2. Check resistance between terminals as shown in the figure.
Resistance: 10.4 - 15.3Ω [at 10 - 60°C (50 -140°F)]
OK or NG
OK >> GO TO 8.
NG >> Replace injector.

SEF625V

8. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-1152
INJECTOR CIRCUIT
[VG33E]
Removal and Installation UBS00DQC

INJECTOR A
Refer to EM-80, "OUTER COMPONENT PARTS" .

EC

EC-1153
START SIGNAL
[VG33E]
START SIGNAL PFP:48750

CONSULT-II Reference Value in Data Monitor Mode UBS00DQD

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
START SIGNAL ● Ignition switch: ON → START → ON OFF → ON → OFF

EC-1154
START SIGNAL
[VG33E]
Wiring Diagram UBS00DQE

EC

BBWA1097E

EC-1155
START SIGNAL
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch: ON] Approximately 0V
20 L/OR Start signal
[Ignition switch: START] 9 - 12V

Diagnostic Procedure UBS00DQF

1. INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes >> GO TO 2.
No >> GO TO 3.

2. CHECK OVERALL FUNCTION


With CONSULT-II
1. Turn ignition switch ON.
2. Check “START SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II under the following conditions.
Condition “START SIGNAL”
Ignition switch ON OFF
Ignition switch START ON
OK or NG
OK >> INSPECTION END.
NG >> GO TO 4.
PBIB0182E

3. CHECK OVERALL FUNCTION


Without CONSULT-II
Check voltage between ECM terminal 20 and ground under the fol-
lowing conditions.
Condition Voltage
Ignition switch START Battery voltage
Other positions Approx. 0V
OK or NG
OK >> INSPECTION END.
NG >> GO TO 4.
SEF733U

4. CHECK STARTING SYSTEM


Turn ignition switch OFF, then turn it to START.
Does starter motor operate?
Yes or No
Yes >> GO TO 5.
No >> Refer to SC-9, "STARTING SYSTEM" .

EC-1156
START SIGNAL
[VG33E]
5. CHECK FUSE A
1. Turn ignition switch OFF.
2. Disconnect 7.5A fuse.
3. Check if 7.5A fuse is OK. EC
OK or NG
OK >> GO TO 6.
NG >> Replace 7.5A fuse. C

6. CHECK START SIGNAL INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
D
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 20 and fuse block. Refer to Wiring Diagram.
Continuity should exist. E

3. Also check harness for short to ground and short to power.


OK or NG F
OK >> GO TO 8.
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART G

Check the following.


● Harness connectors M81, F36 H
● Harness for open or short between ECM and fuse

>> Repair open circuit or short to ground or short to power in harness or connectors. I

8. CHECK INTERMITTENT INCIDENT


J
Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END. K

EC-1157
FUEL PUMP CIRCUIT
[VG33E]
FUEL PUMP CIRCUIT PFP:17042

Description UBS00DQG

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator
Camshaft position sensor Engine speed
Fuel pump control Fuel pump relay
Ignition switch Start signal

The ECM activates the fuel pump for several seconds after the ignition switch is turned ON to improve engine
startability. If the ECM receives a 120° signal from the camshaft position sensor, it knows that the engine is
rotating, and causes the pump to operate. If the 120° signal is not received when the ignition switch is ON, the
engine stalls. The ECM stops pump operation and prevents battery discharging, thereby improving safety. The
ECM does not directly drive the fuel pump. It controls the ON/OFF fuel pump relay, which in turn controls the
fuel pump.
Condition Fuel pump operation
Ignition switch is turned to ON. Operates for 5 seconds
Engine running and cranking Operates
When engine is stopped Stops in 1.5 seconds
Except as shown above Stops

COMPONENT DESCRIPTION
The fuel pump with a fuel damper is an in-tank type (the pump and
damper are located in the fuel tank).

SEF018S

CONSULT-II Reference Value in Data Monitor Mode UBS00DQH

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Ignition switch is turned to ON. (Operates for 5 seconds.)
ON
FUEL PUMP RLY ● Engine running or cranking
● Except as shown above OFF

EC-1158
FUEL PUMP CIRCUIT
[VG33E]
Wiring Diagram UBS00DQI

EC

BBWA1098E

EC-1159
FUEL PUMP CIRCUIT
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch: ON]
● For a few seconds after turning ignition switch ON 0 - 1V
[Engine is running]
11 W/R Fuel pump relay
[Ignition switch: ON]
BATTERY VOLTAGE
● More than a few seconds after turning ignition (11 - 14V)
switch ON

Diagnostic Procedure UBS00DQJ

1. CHECK OVERALL FUNCTION


1. Turn ignition switch ON.
2. Pinch fuel feed hose with fingers.
Fuel pressure pulsation should be felt on the fuel feed hose
for 5 seconds after ignition switch is turned ON.
OK or NG
OK >> INSPECTION END.
NG >> GO TO 2.

BBIA0422E

2. CHECK FUEL PUMP RELAY POWER SUPPLY CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect fuel pump relay.

LEC103A

3. Turn ignition switch ON.


4. Check voltage between fuel pump relay terminals 2, 5 and
ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

SEF674W

EC-1160
FUEL PUMP CIRCUIT
[VG33E]
3. DETECT MALFUNCTIONING PART A
Check the following.
● Fuse block (J/B) connector M31
● 15A fuse EC
● Harness for open or short between fuse and fuel pump relay

C
>> Repair harness or connectors.

4. CHECK FUEL PUMP POWER SUPPLY AND GROUND CIRCUIT FOR OPEN AND SHORT
D
1. Turn ignition switch OFF.
2. Disconnect fuel pump harness connector.
3. Check harness continuity between fuel pump terminal 2 and E
ground, fuel pump terminal 1 and fuel pump relay terminal 3.
Refer to Wiring Diagram.
Continuity should exist. F

4. Also check harness for short to ground and short to power.


OK or NG G
OK >> GO TO 6.
NG >> GO TO 5.
LEC764

H
5. DETECT MALFUNCTIONING PART
Check the following.
I
● Harness connectors M67, C1
● Harness for open or short between fuel pump and ground
● Harness for open or short between fuel pump and fuel pump relay J

>> Repair open circuit or short to ground or short to power in harness or connectors.
K
6. CHECK FUEL PUMP RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
L
2. Check harness continuity between ECM terminal 11 and fuel pump relay terminal 1. Refer to Wiring Dia-
gram.
Continuity should exist. M
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M81, F36
● Harness for open or short between ECM and fuel pump relay

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1161
FUEL PUMP CIRCUIT
[VG33E]
8. CHECK FUEL PUMP RELAY
With CONSULT-II
1. Reconnect fuel pump relay, fuel pump harness connector and ECM harness connector.
2. Turn ignition switch ON.
3. Turn fuel pump relay “ON” and “OFF” in “ACTIVE TEST” mode
with CONSULT-II and check operating sound.

SEF073Y

Without CONSULT-II
Check continuity between fuel pump relay terminals 3 and 5.
Condition Continuity
12V direct current supply between ter-
Yes
minals 1 and 2
No current supply No
OK or NG
OK >> GO TO 9.
NG >> Replace fuel pump relay.
SEF511P

9. CHECK FUEL PUMP


1. Disconnect fuel pump harness connector.
2. Check resistance between fuel pump terminals 1 and 2.
Resistance: 0.2 - 5.0Ω [at 25°C (77°F)]
OK or NG
OK >> GO TO 10.
NG >> Replace fuel pump.

SEF022S

10. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Removal and Installation UBS00DQK

FUEL PUMP
Refer to FL-6, "FUEL LEVEL SENSOR UNIT AND FUEL PUMP ASSEMBLY" .

EC-1162
POWER STEERING OIL PRESSURE SWITCH
[VG33E]
POWER STEERING OIL PRESSURE SWITCH PFP:49761
A
Component Description UBS00DQL

The power steering oil pressure switch is attached to the power


steering high-pressure tube and detects a power steering load. EC
When a power steering load is detected, it signals the ECM. The
ECM adjusts the IACV-AAC valve to increase the idle speed and
adjust for the increased load.
C

LEC521

E
CONSULT-II Reference Value in Data Monitor Mode UBS00DQM

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
Steering wheel in neutral position
● Engine: After warming up, idle the OFF
PW/ST SIGNAL (forward direction)
engine
The steering wheel is turned. ON G

EC-1163
POWER STEERING OIL PRESSURE SWITCH
[VG33E]
Wiring Diagram UBS00DQN

BBWA0500E

EC-1164
POWER STEERING OIL PRESSURE SWITCH
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
Approximately 0V
Power steering oil pressure ● Steering wheel is being turned
39 GY/R
switch [Engine is running]
Approximately 5V
● Steering wheel is not being turned D

Diagnostic Procedure UBS00DQO

1. INSPECTION START E

Do you have CONSULT-II?


Yes or No F
Yes >> GO TO 2.
No >> GO TO 3.

2. CHECK OVERALL FUNCTION G

With CONSULT-II
H
1. Start engine.
2. Check “PW/ST SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II.
I
Condition PW/ST SIGNAL
Steering is in neutral position OFF
Steering is turned ON J

OK or NG
OK >> INSPECTION END.
K
NG >> GO TO 4.
PBIB0304E

3. CHECK OVERALL FUNCTION L

Without CONSULT-II
1. Start engine. M
2. Check voltage between ECM terminal 39 and ground.
Condition Voltage [V]
Steering is neutral position Approx. 5
Steering is turned to full position Approx. 0
OK or NG
OK >> INSPECTION END.
NG >> GO TO 4.

SEF739U

EC-1165
POWER STEERING OIL PRESSURE SWITCH
[VG33E]
4. CHECK POWER STEERING OIL PRESSURE SWITCH GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect power steering oil pressure switch harness connec-
tor.
3. Check harness continuity between power steering oil pressure
switch terminal 2 and ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to power in harness or con-
LEC521
nectors.

5. CHECK POWER STEERING OIL PRESSURE SWITCH INPUT SIGNAL CIRCUIT


1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 39 and power steering oil pressure switch terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK POWER STEERING OIL PRESSURE SWITCH


1. Disconnect power steering oil pressure switch harness connector then start engine.
2. Check continuity between power steering oil pressure switch terminals 1 and 2.
Conditions Continuity
Steering wheel is being fully turned Yes
Steering wheel is not being turned No
OK or NG
OK >> GO TO 7.
NG >> Replace power steering oil pressure switch.

SEC312C

7. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-1166
IACV-FICD SOLENOID VALVE
[VG33E]
IACV-FICD SOLENOID VALVE PFP:23781
A
Component Description UBS00DQP

When the air conditioner is on, the IACV-FICD solenoid valve sup-
plies additional air to adjust to the increased load. EC

LEC515

EC-1167
IACV-FICD SOLENOID VALVE
[VG33E]
Wiring Diagram UBS00DQQ

BBWA1099E

EC-1168
IACV-FICD SOLENOID VALVE
[VG33E]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
● Idle speed
0V
● Ambient air temperature is above 25°C (77°F)
● Air conditioner is operating D
[Engine is running]
Ambient air temperature ● Idle speed BATTERY VOLTAGE
9 B/Y
switch ● Ambient air temperature is below 19°C (66°F) (11 - 14V) E
● Air conditioner is operating
[Engine is running]
● Idle speed F
Approximately 5V
● Ambient air temperature is below 19°C (66°F)
● Air conditioner is not operating
G
[Engine is running]
0 - 1V
● Both A/C switch and blower switch are ON*
12 P Air conditioner relay
[Engine is running] BATTERY VOLTAGE H
● A/C switch is OFF (11 - 14V)

*: Any mode except OFF, ambient air temperature is above 25°C (77°F).
I
Diagnostic Procedure UBS00DQR

1. CHECK OVERALL FUNCTION


1. Start engine and warm it up to normal operating temperature. J
2. Check idle speed.
M/T: 750±50 rpm (in Neutral position) K
A/T: 750±50 rpm (in P or N position)
If NG, adjust idle speed.
3. Turn air conditioner switch and blower fan switch ON. L
4. Recheck idle speed.
M/T: 850 rpm or more (in Neutral position) M
A/T: 850 rpm or more (in P or N position)
SEF742U

OK or NG
OK >> INSPECTION END.
NG >> GO TO 2.

2. CHECK AIR CONDITIONER FUNCTION


Check if air conditioner compressor functions normally.
OK or NG
OK >> GO TO 3.
NG >> Refer to MTC-22, "Symptom Table" .

EC-1169
IACV-FICD SOLENOID VALVE
[VG33E]
3. CHECK IACV-FICD SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn air conditioner switch and blower fan switch OFF.
2. Stop engine.
3. Disconnect IACV-FICD solenoid valve harness connector.
4. Start engine, then turn air conditioner switch and blower fan
switch ON.

LEC515

5. Check voltage between IACV-FICD solenoid valve terminal 2


and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

SEF680W

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors F38, F102
● Harness connectors E43, M65
● Harness connectors M59, F27
● Harness for open or short between IACV-FICD solenoid valve and A/C relay

>> Repair harness or connectors.

5. CHECK IACV-FICD SOLENOID VALVE GROUND CIRCUIT-I


1. Turn ignition switch OFF.
2. Disconnect ambient air temperature switch harness connector.
3. Check harness continuity between ambient air temperature switch terminal 1 and ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to power in harness or connectors.

EC-1170
IACV-FICD SOLENOID VALVE
[VG33E]
6. CHECK IACV-FICD SOLENOID VALVE GROUND CIRCUIT-II A
1. Check harness continuity between ambient air temperature
switch terminal 2 and IACV-FICD solenoid valve terminal 1.
EC
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG C
OK >> GO TO 8.
NG >> GO TO 7.
D
PBIB1432E

7. DETECT MALFUNCTIONING PART E

Check the following.


● Harness connectors F38, F102
F
● Harness connectors F36, M81
● Harness connectors M65, E43
● Diode-5 G
● Harness for open or short between IACV-FICD solenoid valve and ambient air temperature switch

>> Repair open circuit or short to ground or short to power in harness or connectors. H

8. CHECK IACV-FICD SOLENOID VALVE


I
1. Disconnect IACV-FICD solenoid valve harness connector.
2. Check for clicking sound when applying 12V direct current to ter-
minals.
J
3. Check plunger for seizing or sticking.

SEF682W

M
4. Check for broken spring.
OK or NG
OK >> GO TO 9.
NG >> Replace IACV-FICD solenoid valve.

SEF097K

9. CHECK INTERMITTENT INCIDENT


Refer to EC-703, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1171
MIL AND DATA LINK CONNECTOR
[VG33E]
MIL AND DATA LINK CONNECTOR PFP:24814

Wiring Diagram UBS00DQS

BBWA1100E

EC-1172
EVAPORATIVE EMISSION SYSTEM
[VG33E]
EVAPORATIVE EMISSION SYSTEM PFP:14950
A
Description UBS00DQT

SYSTEM DESCRIPTION
EC

G
SEF569XA

The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister. H
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the
vapor is stored there when the engine is not operating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the I
engine operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is
proportionally regulated as the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating and J
idling.

EC-1173
EVAPORATIVE EMISSION SYSTEM
[VG33E]
EVAPORATIVE EMISSION LINE DRAWING

BBIA0184E

EC-1174
EVAPORATIVE EMISSION SYSTEM
[VG33E]

EC

AEC886A

EC-1175
EVAPORATIVE EMISSION SYSTEM
[VG33E]
Component Inspection UBS00DQU

EVAP CANISTER
Check EVAP canister as follows:
1. Pinch the fresh air hose.
2. Blow air into port A and check that it flows freely out of port B .

AEC630A

Tightening Torque
Tighten EVAP canister as shown in the figure.
Make sure new O-ring is installed properly between EVAP can-
ister and EVAP canister vent control valve.

BBIA0343E

FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FULLER CAP)
1. Wipe clean valve housing.

SEF445Y

2. Check valve opening pressure and vacuum.


Pressure: 15.3 - 20.0 kPa (0.156 - 0.204 kg/cm2 ,
2.22 - 2.90 psi)
Vacuum: −6.0 to −3.3 kPa (−0.061 to −0.034 kg/cm2 ,
−0.87 to −0.48 psi)
3. If out of specification, replace fuel filler cap as an assembly.
CAUTION:
Use only a genuine NISSAN fuel filler cap as a replacement. If
an incorrect fuel filler cap is used, the MIL may come ON SEF943S

VACUUM CUT VALVE AND VACUUM CUT VALVE BYPASS VALVE


With CONSULT-II
1. Turn ignition switch OFF.
2. Remove vacuum cut valve and vacuum cut valve bypass valve as an assembly.
3. Apply vacuum to port A and check that there is no suction from port B.
4. Apply vacuum to port B and check that there is suction from port A.

EC-1176
EVAPORATIVE EMISSION SYSTEM
[VG33E]
5. Blow air in port B and check that there is a resistance to flow out of port A.
6. Turn ignition switch ON. A
7. Select “VC/V BYPASS/V” in “ACTIVE TEST” mode with CONSULT-II and touch “ON”.
8. Blow air in port A and check that air flows freely out of port B.
EC
9. Blow air in port B and check that air flows freely out of port A.

SEF017Z

Without CONSULT-II F
1. Turn ignition switch OFF.
2. Remove vacuum cut valve and vacuum cut valve bypass valve as an assembly.
3. Apply vacuum to port A and check that there is no suction from G
port B.
4. Apply vacuum to port B and check that there is suction from port
A. H
5. Blow air in port B and check that there is a resistance to flow out
of port A.
6. Disconnect vacuum cut valve bypass valve harness connector. I
7. Supply battery voltage to the terminal.
8. Blow air in port A and check that air flows freely out of port B.
9. Blow air in port B and check that air flows freely out of port A. PBIB1428E J

EVAPORATIVE EMISSION (EVAP) CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


With CONSULT-II K
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the L
valve opening.
If OK, inspection end. If NG, go to following step.
M

SEF985Y

3. Check air passage continuity.

EC-1177
EVAPORATIVE EMISSION SYSTEM
[VG33E]

Condition Air passage continuity


PURG VOL CONT/V value between A and B
100% Yes
0% No
If NG, replace the EVAP canister purge volume control solenoid
valve.

SEF660U

Without CONSULT-II
1. Check air passage continuity.
Air passage continuity
Condition
between A and B
12V direct current supply between
Yes
terminals 1 and 2
No supply No

2. If NG, replace the EVAP canister purge volume control solenoid


valve.

SEF661U

FUEL TANK TEMPERATURE SENSOR


1. Remove fuel level sensor unit.
2. Check resistance fuel level sensor unit terminals T and E by
heating with hot water or heat gun as shown in the figure.
Temperature °C (°F) Resistance kΩ
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90

PBIB1425E

EVAP SERVICE PORT


Positive pressure is delivered to the EVAP system through the EVAP
service port. If fuel vapor leakage in the EVAP system occurs, use a
leak detector to locate the leak.

SEF462UA

How to Detect Fuel Vapor Leakage UBS00DQV

CAUTION:
● Never use compressed air or a high pressure pump.
● Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in EVAP system.
NOTE:
● Do not start engine.

EC-1178
EVAPORATIVE EMISSION SYSTEM
[VG33E]
● Improper installation of EVAP service port adapter to the EVAP service port may cause a leak.
A
WITH CONSULT-II
1. Attach the EVAP service port adapter securely to the EVAP service port.
2. Also attach the pressure pump and hose to the EVAP service port adapter.
EC
3. Turn ignition switch ON.
4. Select the “EVAP SYSTEM CLOSE” of “WORK SUPPORT
MODE” with CONSULT-II.
C
5. Touch “START”. A bar graph (Pressure indicating display) will
appear on the screen.
D

PEF838U

F
6. Apply positive pressure to the EVAP system until the pressure
indicator reaches the middle of the bar graph.
7. Remove EVAP service port adapter and hose with pressure G
pump.

I
PEF917U

8. Locate the leak using a leak detector. Refer to EC-1174, "EVAP- J


ORATIVE EMISSION LINE DRAWING" .

SEF200U M
WITHOUT CONSULT-II
1. Attach the EVAP service port adapter securely to the EVAP ser-
vice port.
2. Also attach the pressure pump with pressure gauge to the EVAP
service port adapter.

SEF462UA

EC-1179
EVAPORATIVE EMISSION SYSTEM
[VG33E]
3. Apply battery voltage to between the terminals of both EVAP
canister vent control valve and vacuum cut valve bypass valve
to make a closed EVAP system.
4. To locate the leak, deliver positive pressure to the EVAP system
until pressure gauge points reach 1.38 to 2.76 kPa (0.014 to
0.028 kg/cm2 , 0.2 to 0.4 psi).
5. Remove EVAP service port adapter and hose with pressure
pump.
6. Locate the leak using a leak detector. Refer to EC-1174, "EVAP-
ORATIVE EMISSION LINE DRAWING" .
AEC632A

EC-1180
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[VG33E]
ON BOARD REFUELING VAPOR RECOVERY (ORVR) PFP:00032
A
System Description UBS00DQW

EC

SEF206VA
G
From the beginning of refueling, the fuel tank pressure goes up. When the pressure reaches the setting value
of the refueling control valve (RCV) opening pressure, the RCV is opened. After RCV opens, the air and vapor
inside the fuel tank go through refueling EVAP vapor cut valve, RCV and refueling vapor line to the EVAP can- H
ister. The vapor is absorbed by the EVAP canister and the air is released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving. I
The RCV is always closed during driving and the evaporative emission control system is operated the same
as conventional system.
WARNING: J
When conducting inspections below, be sure to observe the following:
● Put a “CAUTION: INFLAMMABLE” sign in workshop.
● Do not smoke while servicing fuel system. Keep open flames and sparks away from work area. K
● Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:
L
● Before removing fuel line parts, carry out the following procedures:
– Put drained fuel in an explosion-proof container and put lid on securely.
– Release fuel pressure from fuel line. Refer to EC-622, "FUEL PRESSURE RELEASE" .
M
– Disconnect battery ground cable.
● Always replace O-ring when the fuel gauge retainer is removed.
● Do not kink or twist hose and tube when they are installed.
● Do not tighten hose and clamps excessively to avoid damaging hoses.
● After installation, run engine and check for fuel leaks at connection.
● Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.

EC-1181
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[VG33E]
Diagnostic Procedure UBS00DQX

SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG.


1. CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Weigh the EVAP canister with EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.

2. CHECK IF EVAP CANISTER SATURATED WITH WATER


● Does water drain from the EVAP canister?
Yes or No
Yes >> GO TO 3.
No (With CONSULT-II)>>GO TO 6.
No (Without CONSULT-II)>>GO TO 7.

SEF596U

3. REPLACE EVAP CANISTER


Replace EVAP canister with a new one.

>> GO TO 4.

4. CHECK WATER SEPARATOR


1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Check that A and C are not clogged by blowing air into B with
A , and then C plugged.
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
● Do not disassemble water separator.
OK or NG
OK >> GO TO 5.
NG >> Replace water separator.

PBIB1032E

5. DETECT MALFUNCTIONING PART


Check the EVAP hose between EVAP canister and water separator for clogging or poor connection.

>> Repair or replace EVAP hose.

EC-1182
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[VG33E]
6. CHECK REFUELING EVAP VAPOR CUT VALVE A
With CONSULT-II
1. Remove fuel tank. Refer to FL-3, "FUEL TANK" .
EC
2. Drain fuel from the tank as follows:
– Remove fuel feed hose located on the fuel level sensor unit retainer.
– Connect a spare fuel hose, one side to fuel level sensor unit retainer where the hose was removed and C
the other side to a fuel container.
– Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-II.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows. D
Blow air into the refueling EVAP vapor cut valve (from hose end B), and check that the air flows freely into
the tank.
4. Check EVAP vapor cut valve for being stuck to open as follows. E
– Connect vacuum pump to hose ends A and B using a suitable 3-way connector.
– Remove fuel level sensor unit retainer with fuel level sensor unit.
Always replace O-ring with new one. F
– Put fuel tank upside down.
– Apply vacuum pressure to both hose ends A and B [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel level
sensor unit retainer remaining open and check that the pressure is applicable. G

SEF707Z
M
OK or NG
OK >> GO TO 8.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.

EC-1183
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[VG33E]
7. CHECK REFUELING EVAP VAPOR CUT VALVE
Without CONSULT-II
1. Remove fuel tank. Refer to FL-3, "FUEL TANK" .
2. Drain fuel from the tank as follows:
– Remove fuel level sensor unit retainer.
– Drain fuel from the tank using a hand pump into a fuel container.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from hose end B), and check that the air flows freely into
the tank.
4. Check EVAP vapor cut valve for being stuck to open as follows.
– Connect vacuum pump to hose ends A and B using a suitable 3-way connector.
– Remove fuel level sensor unit retainer with fuel level sensor unit.
Always replace O-ring with new one.
– Put fuel tank upside down.
– Apply vacuum pressure to both hose ends A and B [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel level
sensor unit retainer remaining open and check that the pressure is applicable.

SEF707Z

OK or NG
OK >> GO TO 8.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.

EC-1184
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[VG33E]
8. CHECK REFUELING CONTROL VALVE A
1. Remove fuel filler cap.
2. Check air continuity between hose ends A and B.
Blow air into the hose end B. Air should flow freely into the fuel tank. EC
3. Blow air into hose end A and check there is no leakage.
4. Apply pressure to both hose ends A and B [20 kPa (150 mmHg, 5.91 inHg)] using a pressure pump and a
suitable 3-way connector. Check that there is no leakage. C

SEF706Z I
OK or NG
OK >> INSPECTION END.
NG >> Replace refueling control valve with fuel tank. J
SYMPTOM: CANNOT REFUEL/FUEL ODOR FROM THE FUEL FILLER OPENING IS STRONG
WHILE REFUELING.
K
1. CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve attached.
L
2. Weigh the EVAP canister with EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
M
OK >> GO TO 2.
NG >> GO TO 3.

2. CHECK IF EVAP CANISTER SATURATED WITH WATER


Does water drain from the EVAP canister?
Yes or No
Yes >> GO TO 3.
No >> GO TO 6.

SEF596U

EC-1185
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[VG33E]
3. REPLACE EVAP CANISTER
Replace EVAP canister with a new one.

>> GO TO 4.

4. CHECK WATER SEPARATOR


1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Check that A and C are not clogged by blowing air into B with
A , and then C plugged.
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
● Do not disassemble water separator.
OK or NG
OK >> GO TO 5.
NG >> Replace water separator.

PBIB1032E

5. DETECT MALFUNCTIONING PART


Check the EVAP hose between EVAP canister and water separator for clogging or poor connection.

>> Repair or replace EVAP hose.

6. CHECK VENT HOSES AND VENT TUBES


Check hoses and tubes between EVAP canister and refueling control valve for clogging, kink, looseness and
improper connection.
OK or NG
OK >> GO TO 7.
NG >> Repair or replace hoses and tubes.

7. CHECK FILLER NECK TUBE


Check signal line and recirculation line for clogging, dents and cracks.
OK or NG
OK >> GO TO 8.
NG >> Replace filler neck tube.

EC-1186
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[VG33E]
8. CHECK REFUELING CONTROL VALVE A
1. Remove fuel filler cap.
2. Check air continuity between hose ends A and B.
Blow air into the hose end B. Air should flow freely into the fuel tank. EC
3. Blow air into hose end A and check there is no leakage.
4. Apply pressure to both hose ends A and B [20 kPa (150 mmHg, 5.91 inHg)] using a pressure pump and a
suitable 3-way connector. Check that there is no leakage. C

SEF706Z I
OK or NG
OK (With CONSULT-II)>>GO TO 9.
OK (Without CONSULT-II)>>GO TO 10. J
NG >> Replace refueling control valve with fuel tank.

EC-1187
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[VG33E]
9. CHECK REFUELING EVAP VAPOR CUT VALVE
With CONSULT-II
1. Remove fuel tank. Refer to FL-3, "FUEL TANK" .
2. Drain fuel from the tank as follows:
– Remove fuel feed hose located on the fuel level sensor unit retainer.
– Connect a spare fuel hose, one side to fuel level sensor unit retainer where the hose was removed and
the other side to a fuel container.
– Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-II.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from hose end B), and check that the air flows freely into
the tank.
4. Check EVAP vapor cut valve for being stuck to open as follows.
– Connect vacuum pump to hose ends A and B using a suitable 3-way connector.
– Remove fuel level sensor unit retainer with fuel level sensor unit.
Always replace O-ring with new one.
– Put fuel tank upside down.
– Apply vacuum pressure to both hose ends A and B [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel level
sensor unit retainer remaining open and check that the pressure is applicable.

SEF707Z

OK or NG
OK >> GO TO 11.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.

EC-1188
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[VG33E]
10. CHECK REFUELING EVAP VAPOR CUT VALVE A
Without CONSULT-II
1. Remove fuel tank. Refer to FL-3, "FUEL TANK" .
EC
2. Drain fuel from the tank as follows:
– Remove fuel level sensor unit retainer.
– Drain fuel from the tank using a hand pump into a fuel container. C
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from hose end B), and check that the air flows freely into
the tank. D
4. Check EVAP vapor cut valve for being stuck to open as follows.
– Connect vacuum pump to hose ends A and B using a suitable 3-way connector.
– Remove fuel level sensor unit retainer with fuel level sensor unit. E
Always replace O-ring with new one.
– Put fuel tank upside down.
– Apply vacuum pressure to both hose ends A and B [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel level F
sensor unit retainer remaining open and check that the pressure is applicable.

L
SEF707Z

OK or NG
OK >> GO TO 11. M
NG >> Replace refueling EVAP vapor cut valve with fuel tank.

11. CHECK FUEL FILLER TUBE


Check filler neck tube and hose connected to the fuel tank for clogging, dents and cracks.
OK or NG
OK >> GO TO 12.
NG >> Replace fuel filler tube.

12. CHECK ONE-WAY FUEL VALVE-I


Check one-way valve for clogging.
OK or NG
OK >> GO TO 13.
NG >> Repair or replace one-way fuel valve with fuel tank.

EC-1189
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[VG33E]
13. CHECK ONE-WAY FUEL VALVE-II
1. Make sure that fuel is drained from the tank.
2. Remove fuel filler tube and hose.
3. Check one-way fuel valve for operation as follows.
When a stick is inserted, the valve should open, when removing
stick it should close.
Do not drop any material into the tank.
OK or NG
OK >> INSPECTION END.
NG >> Replace fuel filler tube or replace one-way fuel valve
with fuel tank.

SEF665U

EC-1190
POSITIVE CRANKCASE VENTILATION
[VG33E]
POSITIVE CRANKCASE VENTILATION PFP:11810
A
Description UBS00DQY

The positive crankcase ventilation (PCV) valve is provided to con-


duct crankcase blow-by gas to the intake manifold. EC
During partial throttle operation of the engine, the intake manifold
sucks the blow-by gas through the PCV valve.
Normally, the capacity of the valve is sufficient to handle any blow-by
and a small amount of ventilating air. C
The ventilating air is then drawn from the air inlet tubes into the
crankcase. In this process the air passes through the hose connect-
ing air inlet tubes to rocker cover. D
Under full-throttle condition, the manifold vacuum is insufficient to
draw the blow-by flow through the valve. The flow goes through the
SEC481D
hose connection in the reverse direction.
E
On vehicles with an excessively high blow-by, the valve does not
meet the requirement. This is because some of the flow will go
through the hose connection to the air inlet tubes under all condi-
tions. F
This system returns blow-by gas to the intake manifold.

H
SEC631AA

Component Inspection UBS00DQZ

PCV (POSITIVE CRANKCASE VENTILATION) VALVE I


With engine running at idle, remove PCV valve from rocker cover; if
the valve is working properly, a hissing noise will be heard as air
passes through it and a strong vacuum should be felt immediately J
when a finger is placed over valve inlet.

L
SEC137A

PCV VALVE VENTILATION HOSE


1. Check hoses and hose connections for leaks. M
2. Disconnect all hoses and clean with compressed air. If any hose
cannot be freed of obstructions, replace.

S-ET277

EC-1191
SERVICE DATA AND SPECIFICATIONS (SDS)
[VG33E]
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030

Fuel Pressure Regulator UBS00DR0

Fuel pressure at idling kPa (kg/cm2 , psi)


Vacuum hose is connected Approximately 235 (2.4, 34)
Vacuum hose is disconnected Approximately 294 (3.0, 43)

Idle Speed and Ignition Timing UBS00DR1

A/T No load*4 (in P or N position)


Base idle speed*1 700±50 rpm
M/T No load*4 (in Neutral position)
A/T No-load*4 (in P or N position)
Target idle speed*2 750±50 rpm
M/T No load*4 (in Neutral position)
A/T In P or N position
Air conditioner: ON 850 rpm or more
M/T In Neutral position
A/T In P or N position
Ignition timing*3 10±5° BTDC
M/T In Neutral position
Throttle position sensor idle position 0.15 - 0.85V
*1: Throttle position sensor harness connector disconnected or using CONSULT-II “WORK SUPPORT” mode
*2: Throttle position sensor harness connector connected
*3: Throttle position sensor harness connector disconnected
*4: Under the following conditions:
● Air conditioner switch: OFF
● Electric load: OFF (Lights, heater fan & rear window defogger)
● Steering wheel: Kept in straight-ahead position

Ignition Coil UBS00DR2

Primary voltage 12V


Primary resistance [at 20°C (68°F)] Approximately 1.0Ω
Secondary resistance [at 20°C (68°F)] Approximately 10 kΩ

Mass Air Flow Sensor UBS00DR3

Supply voltage Battery voltage (11 - 14)V


Output voltage at idle 1.0 - 1.7*V
3.3 - 4.8 g·m/sec at idle*
Mass air flow (Using CONSULT-II or GST)
12.0 - 14.9 g·m/sec at 2,500 rpm*
*: Engine is warmed up to normal operating temperature and running under no load.

Engine Coolant Temperature Sensor UBS00DR4

Temperature °C (°F) Resistance kΩ


20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260

Heated Oxygen Sensor 1 Heater UBS00DR5

Resistance [at 25°C (77°F)] 2.3 - 4.3Ω

Fuel Pump UBS00DR6

Resistance [at 25°C (77°F)] 0.2 - 5.0Ω

EC-1192
SERVICE DATA AND SPECIFICATIONS (SDS)
[VG33E]
IACV-AAC Valve UBS00DR7

A
Resistance [at 20°C (68°F)] Approximately 10.0Ω

Injector UBS00DR8

EC
Resistance [at 10 - 60°C (50 - 140°F)] 10.4 - 15.3Ω

Throttle Position Sensor UBS00DR9

C
Voltage (at normal operating temperature, engine off, ignition
Throttle valve conditions
switch ON)
Completely closed 0.15 - 0.85V
D
Completely open 3.5 - 4.7V

Calculated Load Value UBS00DRA


E
Calculated load value% (Using CONSULT or GST)
At idle 18.0 - 26.0
At 2,500 rpm 18.0 - 21.0 F

Intake Air Temperature Sensor UBS00DRB

Temperature °C (°F) Resistance kΩ G


20 (68) 2.1 - 2.9
80 (176) 0.27 - 0.38
H
Heated Oxygen Sensor 2 Heater UBS00DRC

Resistance [at 25°C (77°F)] 2.3 - 4.3Ω


I
Crankshaft Position Sensor (OBD) UBS00DRD

Resistance [at 20°C (68°F)] 512 - 632Ω


J
Fuel Tank Temperature Sensor UBS00DRE

Temperature °C (°F) Resistance kΩ


K
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90
L

EC-1193
INDEX FOR DTC
[VG33ER]
INDEX FOR DTC PFP:00024

Alphabetical Index UBS00DRF

×: Applicable —: Not applicable

DTC*1 *2 MIL
Item
CONSULT-II Trip Lighting Reference page
(CONSULT-II screen terms)
GST up

Unable to access ECM — — — EC-1255


A/T 1ST GR FNCTN P0731 2 × AT-270
A/T 2ND GR FNCTN P0732 2 × AT-276
A/T 3RD GR FNCTN P0733 2 × AT-281
A/T 4TH GR FNCTN P0734 2 × AT-286
A/T COMM LINE P0600*3 2 — EC-1596
A/T DIAG COMM LINE P1605 2 × EC-1706
A/T TCC S/V FNCTN P0744 2 × AT-298
ATF TEMP SEN/CIRC P0710 2 × AT-255
CKP SEN/CIRCUIT P0335 2 × EC-1481
CKP SENSOR (COG) P1336 2 × EC-1645
CLOSED LOOP-B1 P1148 1 × EC-1639
CLOSED LOOP-B2 P1168 1 × EC-1639
CLOSED TP SW/CIRC P0510 2 × EC-1589
CMP SEN/CIRCUIT P0340 2 × EC-1487
CYL1 MISFIRE P0301 2 × EC-1469
CYL2 MISFIRE P0302 2 × EC-1469
CYL3 MISFIRE P0303 2 × EC-1469
CYL4 MISFIRE P0304 2 × EC-1469
CYL5 MISFIRE P0305 2 × EC-1469
CYL6 MISFIRE P0306 2 × EC-1469
ECM P0605 2 × EC-1602
ECT SEN/CIRCUIT P0117 1 × EC-1356
ECT SEN/CIRCUIT P0118 1 × EC-1356
ECT SENSOR P0125 2 × EC-1379
ENG OVER TEMP P0217 1 × EC-1461
ENG OVER TEMP P1217 1 × EC-1641
ENG SPEED SIG P0725 2 × AT-266
EVAP GROSS LEAK P0455 2 × EC-1547
EVAP PURG FLOW/MON P0441 2 × EC-1500
EVAP SMALL LEAK P0442 2 × EC-1508
EVAP SMALL LEAK P1442 2 × EC-1650
EVAP SYS PRES SEN P0452 2 × EC-1533
EVAP SYS PRES SEN P0453 2 × EC-1539
EVAP VERY SML LEAK P0456 2 × EC-1556
EVAP VERY SML LEAK P1456 2 × EC-1675
FTT SEN/CIRCUIT P0182 2 × EC-1457
FTT SEN/CIRCUIT P0183 2 × EC-1457
FTT SENSOR P0181 2 × EC-1452

EC-1194
INDEX FOR DTC
[VG33ER]
DTC*1 *2 MIL
Item
Trip Lighting Reference page
A
(CONSULT-II screen terms) CONSULT-II
GST up

FUEL LEV SEN SLOSH P0460 2 × EC-1567


EC
FUEL LEVEL SEN/CIRC P1464 2 × EC-1685
FUEL LEVEL SENSOR P0461 2 × EC-1571
FUEL LEVL SEN/CIRC P0462 2 × EC-1573 C
FUEL LEVL SEN/CIRC P0463 2 × EC-1573
FUEL SYS-LEAN-B1 P0171 2 × EC-1437
D
FUEL SYS-LEAN-B2 P0174 2 × EC-1437
FUEL SYS-RICH-B1 P0172 2 × EC-1445
FUEL SYS-RICH-B2 P0175 2 × EC-1445 E
HO2S1 (B1) P0132 2 × EC-1387
HO2S1 (B1) P0133 2 × EC-1396
F
HO2S1 (B1) P0134 2 × EC-1408
HO2S1 (B1) P1143 2 × EC-1604
HO2S1 (B1) P1144 2 × EC-1610 G
HO2S1 (B2) P0152 2 × EC-1387
HO2S1 (B2) P0153 2 × EC-1396
HO2S1 (B2) P0154 2 × EC-1408 H
HO2S1 (B2) P1163 2 × EC-1604
HO2S1 (B2) P1164 2 × EC-1610
I
HO2S1 HTR (B1) P0031 2 × EC-1313
HO2S1 HTR (B1) P0032 2 × EC-1313
HO2S1 HTR (B2) P0051 2 × EC-1313 J
HO2S1 HTR (B2) P0052 2 × EC-1313
HO2S2 (B1) P0138 2 × EC-1418
K
HO2S2 (B1) P0139 2 × EC-1427
HO2S2 (B1) P1146 2 × EC-1617
HO2S2 (B1) P1147 2 × EC-1628 L
HO2S2 (B2) P0158 2 × EC-1418
HO2S2 (B2) P0159 2 × EC-1427
M
HO2S2 (B2) P1166 2 × EC-1617
HO2S2 (B2) P1167 2 × EC-1628
HO2S2 HTR (B1) P0037 2 × EC-1327
HO2S2 HTR (B1) P0038 2 × EC-1327
HO2S2 HTR (B2) P0057 2 × EC-1327
HO2S2 HTR (B2) P0058 2 × EC-1327
IAT SEN/CIRCUIT P0112 2 × EC-1350
IAT SEN/CIRCUIT P0113 2 × EC-1350
IAT SENSOR P0127 2 × EC-1382
ISC SYSTEM/CIRC P0505 2 × EC-1582
KNOCK SEN/CIRC-B1 P0327 2 — EC-1477
KNOCK SEN/CIRC-B1 P0328 2 — EC-1477
L/PRESS SOL/CIRC P0745 2 × AT-306

EC-1195
INDEX FOR DTC
[VG33ER]
DTC*1 *2 MIL
Item
CONSULT-II Trip Lighting Reference page
(CONSULT-II screen terms)
GST up

MAF SEN/CIRCUIT P0101 2 × EC-1335


MAF SEN/CIRCUIT P0102 1 × EC-1343
MAF SEN/CIRCUIT P0103 2 × EC-1343
MULTI CYL MISFIRE P0300 2 × EC-1469
NO DTC IS DETECTED.
P0000 — — —
FURTHER TESTING MAY BE REQUIRED.
O/R CLTCH SOL/CIRC P1760 2 × AT-329
P-N POS SW/CIRCUIT P1706 2 × EC-1712
PNP SW/CIRC P0705 2 × AT-249
PURG VOLUME CONT/V P0444 2 × EC-1520
PURG VOLUME CONT/V P0445 2 × EC-1520
PURG VOLUME CONT/V P1444 2 × EC-1652
SC FUNCTION P0299 2 × EC-1466
SCB/V CONT SOL/V P0034 2 × EC-1321
SFT SOL A/CIRC P0750 1 × AT-311
SFT SOL B/CIRC P0755 1 × AT-316
TCC SOLENOID/CIRC P0740 2 × AT-293
THERMSTAT FNCTN P0128 2 × EC-1385
TP SEN/CIRC A/T P1705 1 × AT-321
TP SEN/CIRCUIT P0121 2 × EC-1362
TP SEN/CIRCUIT P0122 1 × EC-1371
TP SEN/CIRCUIT P0123 1 × EC-1371
TW CATALYST SYS-B1 P0420 2 × EC-1494
TW CATALYST SYS-B2 P0430 2 × EC-1494
VC CUT/V BYPASS/V P1491 2 × EC-1694
VC/V BYPASS/V P1490 2 × EC-1688
VEH SPEED SEN/CIRC AT P0720 2 × AT-261
VEH SPEED SEN/CIRC P0500 2 × EC-1577
VENT CONTROL VALVE P0447 2 × EC-1527
VENT CONTROL VALVE P1446 2 × EC-1661
VENT CONTROL VALVE P1448 2 × EC-1667
*1: 1st trip DTC No. 1 is the same as DTC No.
*2: This number is prescribed by SAE J2012.
*3: This DTC is displayed with CONSULT-II only.

DTC No. Index UBS00DRG

×: Applicable —: Not applicable


1 2
DTC* * MIL
Items
CONSULT-II Trip Lighting Reference page
(CONSULT-II screen terms)
GST up

— Unable to access ECM — — EC-1255


NO DTC IS DETECTED.
P0000 — — —
FURTHER TESTING MAY BE REQUIRED.
P0031 HO2S1 HTR (B1) 2 × EC-1313
P0032 HO2S1 HTR (B1) 2 × EC-1313

EC-1196
INDEX FOR DTC
[VG33ER]
DTC*1 *2 MIL
Items
Trip Lighting Reference page
A
CONSULT-II (CONSULT-II screen terms)
GST up

P0034 SCB/V CONT SOL/V 2 × EC-1321


EC
P0037 HO2S2 HTR (B1) 2 × EC-1327
P0038 HO2S2 HTR (B1) 2 × EC-1327
P0051 HO2S1 HTR (B2) 2 × EC-1313 C
P0052 HO2S1 HTR (B2) 2 × EC-1313
P0057 HO2S2 HTR (B2) 2 × EC-1327
D
P0058 HO2S2 HTR (B2) 2 × EC-1327
P0101 MAF SEN/CIRCUIT 2 × EC-1335
P0102 MAF SEN/CIRCUIT 1 × EC-1343 E
P0103 MAF SEN/CIRCUIT 2 × EC-1343
P0112 IAT SEN/CIRCUIT 2 × EC-1350
F
P0113 IAT SEN/CIRCUIT 2 × EC-1350
P0117 ECT SEN/CIRCUIT 1 × EC-1356
P0118 ECT SEN/CIRCUIT 1 × EC-1356 G
P0121 TP SEN/CIRCUIT 2 × EC-1362
P0122 TP SEN/CIRCUIT 1 × EC-1371
P0123 TP SEN/CIRCUIT 1 × EC-1371 H
P0125 ECT SENSOR 2 × EC-1379
P0127 IAT SENSOR 2 × EC-1382
I
P0128 THERMSTAT FNCTN 2 × EC-1385
P0132 HO2S1 (B1) 2 × EC-1387
P0133 HO2S1 (B1) 2 × EC-1396 J
P0134 HO2S1 (B1) 2 × EC-1408
P0138 HO2S2 (B1) 2 × EC-1418
K
P0139 HO2S2 (B1) 2 × EC-1427
P0152 HO2S1 (B2) 2 × EC-1387
P0153 HO2S1 (B2) 2 × EC-1396 L
P0154 HO2S1 (B2) 2 × EC-1408
P0158 HO2S2 (B2) 2 × EC-1418
M
P0159 HO2S2 (B2) 2 × EC-1427
P0171 FUEL SYS-LEAN-B1 2 × EC-1437
P0172 FUEL SYS-RICH-B1 2 × EC-1445
P0174 FUEL SYS-LEAN-B2 2 × EC-1437
P0175 FUEL SYS-RICH-B2 2 × EC-1445
P0181 FTT SENSOR 2 × EC-1452
P0182 FTT SEN/CIRCUIT 2 × EC-1457
P0183 FTT SEN/CIRCUIT 2 × EC-1457
P0217 ENG OVER TEMP 1 × EC-1461
P0299 SC FUNCTION 2 × EC-1466
P0300 MULTI CYL MISFIRE 2 × EC-1469
P0301 CYL1 MISFIRE 2 × EC-1469
P0302 CYL2 MISFIRE 2 × EC-1469

EC-1197
INDEX FOR DTC
[VG33ER]
DTC*1 *2 MIL
Items
CONSULT-II Trip Lighting Reference page
(CONSULT-II screen terms)
GST up

P0303 CYL3 MISFIRE 2 × EC-1469


P0304 CYL4 MISFIRE 2 × EC-1469
P0305 CYL5 MISFIRE 2 × EC-1469
P0306 CYL6 MISFIRE 2 × EC-1469
P0327 KNOCK SEN/CIRC-B1 2 — EC-1477
P0328 KNOCK SEN/CIRC-B1 2 — EC-1477
P0335 CKP SEN/CIRCUIT 2 × EC-1481
P0340 CMP SEN/CIRCUIT 2 × EC-1487
P0420 TW CATALYST SYS-B1 2 × EC-1494
P0430 TW CATALYST SYS-B2 2 × EC-1494
P0441 EVAP PURG FLOW/MON 2 × EC-1500
P0442 EVAP SMALL LEAK 2 × EC-1508
P0444 PURG VOLUME CONT/V 2 × EC-1520
P0445 PURG VOLUME CONT/V 2 × EC-1520
P0447 VENT CONTROL VALVE 2 × EC-1527
P0452 EVAP SYS PRES SEN 2 × EC-1533
P0453 EVAP SYS PRES SEN 2 × EC-1539
P0455 EVAP GROSS LEAK 2 × EC-1547
P0456 EVAP VERY SML LEAK 2 × EC-1556
P0460 FUEL LEV SEN SLOSH 2 × EC-1567
P0461 FUEL LEVEL SENSOR 2 × EC-1571
P0462 FUEL LEVL SEN/CIRC 2 × EC-1573
P0463 FUEL LEVL SEN/CIRC 2 × EC-1573
P0500 VEH SPEED SEN/CIRC 2 × EC-1577
P0505 ISC SYSTEM/CIRC 2 × EC-1582
P0510 CLOSED TP SW/CIRC 2 × EC-1589
3 A/T COMM LINE 2 — EC-1596
P0600*
P0605 ECM 2 × EC-1602
P0705 PNP SW/CIRC 2 × AT-249
P0710 ATF TEMP SEN/CIRC 2 × AT-255
P0720 VEH SPD SEN/CIR AT 2 × AT-261
P0725 ENGINE SPEED SIG 2 × AT-266
P0731 A/T 1ST GR FNCTN 2 × AT-270
P0732 A/T 2ND GR FNCTN 2 × AT-276
P0733 A/T 3RD GR FNCTN 2 × AT-281
P0734 A/T 4TH GR FNCTN 2 × AT-286
P0740 TCC SOLENOID/CIRC 2 × AT-293
P0744 A/T TCC S/V FNCTN 2 × AT-298
P0745 L/PRESS SOL/CIRC 2 × AT-306
P0750 SFT SOL A/CIRC 1 × AT-311
P0755 SFT SOL B/CIRC 1 × AT-316
P1143 HO2S1 (B1) 2 × EC-1604

EC-1198
INDEX FOR DTC
[VG33ER]
DTC*1 *2 MIL
Items
Trip Lighting Reference page
A
CONSULT-II (CONSULT-II screen terms)
GST up

P1144 HO2S1 (B1) 2 × EC-1610


EC
P1146 HO2S2 (B1) 2 × EC-1617
P1147 HO2S2 (B1) 2 × EC-1628
P1148 CLOSED LOOP-B1 1 × EC-1639 C
P1163 HO2S1 (B2) 2 × EC-1604
P1164 HO2S1 (B2) 2 × EC-1610
D
P1166 HO2S2 (B2) 2 × EC-1617
P1167 HO2S2 (B2) 2 × EC-1628
P1168 CLOSED LOOP-B2 1 × EC-1639 E
P1217 ENG OVER TEMP 1 × EC-1641
P1336 CKP SENSOR (COG) 2 × EC-1645
F
P1442 EVAP SMALL LEAK 2 × EC-1650
P1444 PURG VOLUME CONT/V 2 × EC-1652
P1446 VENT CONTROL VALVE 2 × EC-1661 G
P1448 VENT CONTROL VALVE 2 × EC-1667
P1456 EVAP VERY SML LEAK 2 × EC-1675
P1464 FUEL LEVL SEN/CIRC 2 × EC-1685 H
P1490 VC/V BYPASS/V 2 × EC-1688
P1491 VC CUT/V BYPASS/V 2 × EC-1694
I
P1605 A/T DIAG COMM LINE 2 × EC-1706
P1705 TP SEN/CIRC A/T 1 × AT-321
P1706 P-N POS SW/CIRCUIT 2 × EC-1712 J
P1760 O/R CLTCH SOL/CIRC 2 × AT-329
*1: 1st trip DTC No. is the same as DTC No.
*2: This number is prescribed by SAE J2012. K
*3: This DTC is displayed with CONSULT-II only.

EC-1199
PRECAUTIONS
[VG33ER]
PRECAUTIONS PFP:00001

Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER” UBS00EM7

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system may include seat belt switch inputs and dual stage front air bag modules. If
equipped with dual stage front air bag modules, the SRS system uses the seat belt switches to determine the
front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and
whether the front occupants are belted or unbelted. Information necessary to service the system safely is
included in the SRS and SB section of this Service Manual.

The vehicle may be equipped with a passenger air bag deactivation switch. Because no rear seat exists where
a rear-facing child restraint can be placed, the switch is designed to turn off the passenger air bag so that a
rear-facing child restraint can be used in the front passenger seat. The switch is located in the center of the
instrument panel, near the ashtray. When the switch is turned to the ON position, the passenger air bag is
enabled and could inflate for certain types of collision. When the switch is turned to the OFF position, the pas-
senger air bag is disabled and will not inflate. A passenger air bag OFF indicator on the instrument panel lights
up when the passenger air bag is switched OFF. The driver air bag always remains enabled and is not affected
by the passenger air bag deactivation switch.

WARNING:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
● The vehicle may be equipped with a passenger air bag deactivation switch which can be operated
by the customer. When the passenger air bag is switched OFF, the passenger air bag is disabled
and will not inflate. When the passenger air bag is switched ON, the passenger air bag is enabled
and could inflate for certain types of collision. After SRS maintenance or repair, make sure the
passenger air bag deactivation switch is in the same position (ON or OFF) as when the vehicle
arrived for service.
On Board Diagnostic (OBD) System of Engine and A/T UBS00DRI

The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
● Be sure to turn the ignition switch OFF and disconnect the negative battery terminal before any
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves,
etc. will cause the MIL to light up.
● Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
● Certain systems and components, especially those related to OBD, may use a new style slide-
locking type harness connector. For description and how to disconnect, refer to PG-4, "HARNESS
CONNECTOR" .
● Be sure to route and secure the harnesses properly after work. The interference of the harness
with a bracket, etc. may cause the MIL to light up due to the short circuit.
● Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to the malfunction of the fuel injection system, etc.
● Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM and
TCM (Transmission control module) before returning the vehicle to the customer.

EC-1200
PRECAUTIONS
[VG33ER]
Precautions UBS00DRJ

EC

LEC027A

EC-1201
PRECAUTIONS
[VG33ER]
● Always use a 12 volt battery as power source.
● Do not attempt to disconnect battery cables while engine is
running.
● Before connecting or disconnecting the ECM harness con-
nector, turn ignition switch OFF and disconnect negative
battery terminal. Failure to do so may damage the ECM
because battery voltage is applied to ECM even if ignition
switch is turned off.
● Before removing parts, turn ignition switch OFF and then
disconnect battery ground cable.
SEF289H

● Do not disassemble ECM.


● If a battery terminal is disconnected, the memory will return
to the ECM value.
The ECM will not start to self-control at its initial value.
Engine operation can vary slightly when the terminal is dis-
connected. However, this is not an indication of a malfunc-
tion. Do not replace parts because of a slight variation.

SEF707Y

● When connecting ECM harness connector, tighten securing


bolt until the gap between orange indicators disappears.

: 3 - 5 N·m (0.3 - 0.5 kg-m, 26 - 43 in-lb)

SEF308Q

● When connecting or disconnecting pin connectors into or


from ECM, take care not to damage pin terminals (bend or
break).
Make sure that there are not any bends or breaks on ECM
pin terminal, when connecting pin connectors.
● Securely connect ECM harness connectors.
A poor connection can cause an extremely high (surge)
voltage to develop in coil and condenser, thus resulting in
damage to ICs.
● Keep engine control system harness at least 10 cm (4 in)
away from adjacent harness, to prevent engine control sys- SEF291H

tem malfunctions due to receiving external noise, degraded


operation of ICs, etc.
● Keep engine control system parts and harness dry.

EC-1202
PRECAUTIONS
[VG33ER]
● Before replacing ECM, perform ECM Terminals and Refer-
ence Value inspection and make sure ECM functions prop- A
erly. Refer to EC-1276, "ECM Terminals and Reference
Value" .
● Handle mass air flow sensor carefully to avoid damage. EC
● Do not disassemble mass air flow sensor.
● Do not clean mass air flow sensor with any type of deter-
gent. C
● Even a slight leak in the air intake system can cause seri-
ous incidents. MEF040D
● Do not shock or jar the camshaft position sensor, crank- D
shaft position sensor (OBD).
● After performing each TROUBLE DIAGNOSIS, perform DTC
Confirmation Procedure or Overall Function Check. E
The DTC should not be displayed in the DTC Confirmation
Procedure if the repair is completed. The Overall Function
Check should be a good result if the repair is completed.
F

SEF217U

H
● When measuring ECM signals with a circuit tester, never
allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and I
damage the ECM power transistor.
● Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM's
J
transistor. Use a ground other than the ECM terminals,
such as the ground.

SEF348N

EC-1203
PRECAUTIONS
[VG33ER]
● B1 indicates the bank 1, B2 indicates the bank 1 as shown
in the figure.

SEC893C

Wiring Diagrams and Trouble Diagnosis UBS00DRK

When you read Wiring diagrams, refer to the following:


● GI-13, "How to Read Wiring Diagrams"
● PG-9, "POWER SUPPLY ROUTING"
When you perform trouble diagnosis, refer to the following:
● GI-9, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES"
● GI-25, "How to Perform Efficient Diagnosis for an Electrical Incident"

EC-1204
PREPARATION
[VG33ER]
PREPARATION PFP:00002
A
Special Service Tools UBS00DRL

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
EC
(Kent-Moore No.) Description
Tool name
EG17650301 Adapting radiator cap tester to radiator cap
(J-33984-A) and radiator filler neck C
Radiator cap tester adapter a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in) D

S-NT564

KV10117100 Loosening or tightening heated oxygen sen- E


(J-36471-A) sor 1 with 22 mm (0.87 in) hexagon nut
Heated oxygen sensor wrench

NT379
G
KV10114400 Loosening or tightening heated oxygen sen-
(J-38365) sor 2
Heated oxygen sensor wrench a: 22 mm (0.87 in)
H

NT636
I
J-44321 Checking fuel pressure
Fuel pressure gauge kit
J

K
LEC642

(J-45178) Used to test the throttle position sensor


TPS test connector L

LEC120A

EC-1205
PREPARATION
[VG33ER]
Commercial Service Tools UBS00DRM

Tool name (Kent-Moore No.) Description


Leak detector Locating the EVAP leak
i.e: (J-41416)

NT703

EVAP service port adapter Applying positive pressure through EVAP ser-
i.e.: (J-41413-OBD) vice port

NT704

Fuel filler cap adapter Checking fuel tank vacuum relief valve open-
ing pressure

NT653

Socket wrench Removing and installing engine coolant tem-


perature sensor

NT705

Oxygen sensor thread cleaner Reconditioning the exhaust system threads


i.e.:(J-43897-18) before installing a new oxygen sensor. Use
(J-43897-12) with anti-seize lubricant shown in “Commer-
cial Service Tools”.
a: J-43897-18 (18 mm diameter with pitch 1.5
mm) for Zirconia Oxygen Sensor
b: J-43897-12 (12 mm diameter with pitch
AEM488 1.25 mm) for Titania Oxygen Sensor
Anti-seize lubricant Lubricating oxygen sensor thread cleaning
i.e.:(Permatex™ 133AR or equivalent tool when reconditioning exhaust system
meeting MIL specification MIL-A-907) threads.

AEM489

EC-1206
ENGINE CONTROL SYSTEM
[VG33ER]
ENGINE CONTROL SYSTEM PFP:23710
A
System Diagram UBS00DRN

EC

SEC667C

EC-1207
ENGINE CONTROL SYSTEM
[VG33ER]
Vacuum Hose Drawing UBS00DRO

PBIB1342E

Refer to EC-1207, "System Diagram" for Vacuum Control System.

EC-1208
ENGINE CONTROL SYSTEM
[VG33ER]
System Chart UBS00DRP

A
Input (Sensor) ECM Function Output (Actuator)
● Camshaft position sensor Fuel injection & mixture ratio control Fuel injector
● Mass air flow sensor Distributor ignition system Power transistor EC
● Engine coolant temperature sensor IACV-AAC valve and IACV-FICD
Heated oxygen sensor 1 Idle air control system
● solenoid valve
● Ignition switch Fuel pump control Fuel pump relay C
● Throttle position sensor
On board diagnostic system MIL (On the instrument panel)
● Closed throttle position switch*4
Supercharged air control SCB valve control solenoid valve
● Park/neutral position (PNP) switch D
Heated oxygen sensor 1 heater control Heated oxygen sensor 1 heater
● Air conditioner switch
Heated oxygen sensor 2 heater control Heated oxygen sensor 2 heater
● Knock sensor
● Intake air temperature sensor EVAP canister purge volume con- E
EVAP canister purge flow control
trol solenoid valve
● EVAP control system pressure sensor*1
Air conditioning cut control Air conditioner relay
● Battery voltage
● Power steering oil pressure switch
F
● Vehicle speed sensor
● Fuel tank temperature sensor*1 ● EVAP canister vent control G
● Crankshaft position sensor (OBD)* 1 ON BOARD DIAGNOSIS for EVAP system valve
● Vacuum cut valve bypass valve
● Heated oxygen sensor 2*3
● TCM (Transmission control module)*2 H
● Ambient air temperature switch
*1: This sensor is not used to control the engine system. This is used only for the on board diagnosis.
*2: The DTC related to A/T will be sent to ECM. I
*3: This sensor is not used to control the engine system under normal conditions.
*4: This switch will operate in place of the throttle position sensor to control EVAP parts if the sensor malfunctions.
J
Multiport Fuel Injection (MFI) System UBS00DRQ

INPUT/OUTPUT SIGNAL CHART


ECM func-
Sensor Input Signal to ECM
tion
Actuator K
Camshaft position sensor Engine speed and piston position
Mass air flow sensor Amount of intake air L
Engine coolant temperature sensor Engine coolant temperature
Heated oxygen sensor 1 Density of oxygen in exhaust gas
Throttle position M
Throttle position sensor
Throttle valve idle position
Fuel injec-
Park/neutral position (PNP) switch Gear position
tion & mix-
Fuel injector
Vehicle speed sensor Vehicle speed ture ratio
control
Ignition switch Start signal
Air conditioner switch Air conditioner operation
Knock sensor Engine knocking condition
Battery Battery voltage
Power steering oil pressure switch Power steering operation
Heated oxygen sensor 2* Density of oxygen in exhaust gas
*: This sensor is not used to control the engine system under normal conditions.

SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
EC-1209
ENGINE CONTROL SYSTEM
[VG33ER]
by input signals (for engine speed and intake air) from both the camshaft position sensor and the mass air flow
sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compensated to improve engine performance under various operat-
ing conditions as listed below.
<Fuel increase>
● During warm-up
● When starting the engine
● During acceleration
● Hot-engine operation
● When selector lever is changed from N to D (A/T models)
● High-load, high-speed operation
<Fuel decrease>
● During deceleration
● During high engine speed operation
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)

PBIB0121E

The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission control.
The three way catalyst (manifold) can then better reduce CO, HC and NOx emissions. This system uses a
heated oxygen sensor 1 in the exhaust manifold to monitor whether the engine operation is rich or lean. The
ECM adjusts the injection pulse width according to the sensor voltage signal. For more information about the
heated oxygen sensor 1, refer to EC-1387 . This maintains the mixture ratio within the range of stoichiometric
(ideal air-fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the three way catalyst (manifold). Even if the switching
characteristics of the heated oxygen sensor 1 shift, the air-fuel ratio is controlled to stoichiometric by the signal
from the heated oxygen sensor 2.
Open Loop Control
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
● Deceleration and acceleration
● High-load, high-speed operation
● Malfunction of heated oxygen sensor 1 or its circuit
● Insufficient activation of heated oxygen sensor 1 at low engine coolant temperature
● High engine coolant temperature
● During warm-up
● When starting the engine
MIXTURE RATIO SELF-LEARNING CONTROL
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from the heated oxy-
gen sensor 1. This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close
to the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily controlled as
originally designed. Both manufacturing differences (i.e., mass air flow sensor hot wire) and characteristic
changes during operation (i.e., injector clogging) directly affect mixture ratio.

EC-1210
ENGINE CONTROL SYSTEM
[VG33ER]
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is
then computed in terms of “injection pulse duration” to automatically compensate for the difference between A
the two ratios.
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim
includes short term fuel trim and long term fuel trim.
EC
“Short term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical
value. The signal from the heated oxygen sensor 1 indicates whether the mixture ratio is RICH or LEAN com-
pared to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and
an increase in fuel volume if it is lean. C
“Long term fuel trim” is overall fuel compensation carried out long-term to compensate for continual deviation
of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences,
wear over time and changes in the usage environment. D
FUEL INJECTION TIMING

SEF179U

Two types of systems are used. H


Sequential Multiport Fuel Injection System
Fuel is injected into each cylinder during each engine cycle according to the firing order. This system is used
when the engine is running. I
Simultaneous Multiport Fuel Injection System
Fuel is injected simultaneously into all six cylinders twice each engine cycle. In other words, pulse signals of
J
the same width are simultaneously transmitted from the ECM.
The six injectors will then receive the signals two times for each engine cycle.
This system is used when the engine is being started and/or if the fail-safe system (CPU) is operating.
K
FUEL SHUT-OFF
Fuel to each cylinder is cut off during deceleration or operation of the engine at excessively high speeds.
Distributor Ignition (DI) System UBS00DRR L
INPUT/OUTPUT SIGNAL CHART
Sensor Input Signal to ECM ECM function Actuator
M
Camshaft position sensor Engine speed and piston position
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Throttle position
Throttle position sensor
Throttle valve idle position
Ignition timing
Power transistor
Vehicle speed sensor Vehicle speed control
Ignition switch Start signal
Knock sensor Engine knocking
Park/neutral position (PNP) switch Gear position
Battery Battery voltage

EC-1211
ENGINE CONTROL SYSTEM
[VG33ER]
SYSTEM DESCRIPTION
The ignition timing is controlled by the ECM to maintain the best air-
fuel ratio for every running condition of the engine. The ignition tim-
ing data is stored in the ECM. This data forms the map shown.
The ECM receives information such as the injection pulse width and
camshaft position sensor signal. Computing this information, ignition
signals are transmitted to the power transistor.
e.g., N: 1,800 rpm, Tp: 1.50 msec
A °BTDC
During the following conditions, the ignition timing is revised by the
ECM according to the other data stored in the ECM.
● At starting SEF742M

● During warm-up
● At idle
● At low battery voltage
● During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition.
Air Conditioner Cut Control UBS00DRS

INPUT/OUTPUT SIGNAL CHART


Sensor Input Signal to ECM ECM function Actuator
Air conditioner switch Air conditioner ON signal
Throttle position sensor Throttle valve opening angle
Camshaft position sensor Engine speed
Air conditioner
Engine coolant temperature sensor Engine coolant temperature Air conditioner relay
cut control
Ignition switch Start signal
Vehicle speed sensor Vehicle speed
Power steering oil pressure switch Power steering operation

SYSTEM DESCRIPTION
This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned OFF.
● When the accelerator pedal is fully depressed.
● When cranking the engine.
● At high engine speeds.
● When the engine coolant temperature becomes excessively high.
● When operating power steering during low engine speed or low vehicle speed.
● When engine speed is excessively low.
Fuel Cut Control (at No Load and High Engine Load) UBS00DRT

INPUT/OUTPUT SIGNAL CHART


Sensor Input Signal to ECM ECM function Actuator
Vehicle speed sensor Vehicle speed
Park/neutral position (PNP) switch Neutral position
Throttle position sensor Throttle position Fuel cut control Fuel injector
Engine coolant temperature sensor Engine coolant temperature
Camshaft position sensor Engine speed

EC-1212
ENGINE CONTROL SYSTEM
[VG33ER]
SYSTEM DESCRIPTION
If the engine speed is above 2,500 rpm under no load (for example, the shift position is neutral and engine A
speed is over 2,500 rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies
based on engine speed.
Fuel cut will be operated until the engine speed reaches 2,000 rpm, then fuel cut will be cancelled. EC
NOTE:
This function is different from deceleration control listed under EC-1209, "Multiport Fuel Injection (MFI) Sys-
tem" . C

EC-1213
BASIC SERVICE PROCEDURE
[VG33ER]
BASIC SERVICE PROCEDURE PFP:00018

Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment UBS00DRU

PREPARATION
1. Make sure that the following parts are in good order.
● Battery
● Ignition system
● Engine oil and coolant levels
● Fuses
● ECM harness connector
● Vacuum hoses
● Air intake system
(Oil filler cap, oil level gauge, etc.)
● Fuel pressure
● Engine compression
● Throttle valve
● Evaporative emission system
2. On air conditioner equipped models, checks should be carried out while the air conditioner is OFF.
3. On automatic transmission equipped models, when checking idle rpm, ignition timing and mixture ratio,
checks should be carried out while shift lever is in N position.
4. When measuring CO percentage, insert probe more than 40 cm (15.7 in) into tail pipe.
5. Turn off headlamps, heater blower, rear defogger.
6. Keep front wheels pointed straight ahead.
7. Make the check after the cooling fan has stopped.

EC-1214
BASIC SERVICE PROCEDURE
[VG33ER]
OVERALL INSPECTION SEQUENCE
A

EC

SEF554YA

NOTE:
If a vehicle contains a part which is operating outside of design specifications with no MIL illumina-
tion, the part shall not be replaced prior to emission testing unless it is determined that the part has
been tampered with or abused in such a way that the diagnostic system cannot reasonably be
expected to detect the resulting malfunction.

EC-1215
BASIC SERVICE PROCEDURE
[VG33ER]
INSPECTION PROCEDURE
1. INSPECTION START
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
– Harness connectors for improper connections
– Wiring harness for improper connections, pinches and cut
– Vacuum hoses for splits, kinks and improper connections
– Hoses and ducts for leaks
– Air cleaner clogging
– Gasket
3. Confirm that electrical or mechanical loads are not applied.
– Headlamp switch is OFF. SEF983U

– Air conditioner switch is OFF.


– Rear window defogger switch is OFF.
– Steering wheel is in the straight-ahead position, etc.
4. Visually check the following:
– Air cleaner clogging
– Hoses and ducts for leaks
– Electrical connectors
– Gasket
– Throttle valve and throttle position sensor operation
5. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
Ensure engine stays below 1,000 rpm.

SEF976U

6. Open engine hood and run engine at about 2,000 rpm for about
2 minutes under no load.
7. Make sure that no DTC is displayed with CONSULT-II or GST.
OK or NG
OK >> GO TO 2.
NG >> 1. Repair or replace components as necessary.
2. GO TO 2.

SEF977U

EC-1216
BASIC SERVICE PROCEDURE
[VG33ER]
2. CHECK IGNITION TIMING A
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no
load, then run engine at idle speed. EC

SEF978U
E
3. Stop engine and disconnect throttle position sensor harness
connector.
4. Start and rev engine (2,000 to 3,000 rpm) two or three times F
under no load, then run at idle speed.

H
BBIA0424E

5. Check ignition timing with a timing light. I


M/T: 10±5° BTDC (in Neutral position)
A/T: 10±5° BTDC (in P or N position)
J
OK or NG
OK >> GO TO 4.
NG >> GO TO 3. K

SEF927Z L

3. ADJUST IGNITION TIMING


1. Adjust ignition timing by turning distributor after loosening securing bolts. M
2. Stop engine and connect throttle position sensor harness con-
nector to throttle position sensor.

>> GO TO 2.

BBIA0425E

EC-1217
BASIC SERVICE PROCEDURE
[VG33ER]
4. CHECK BASE IDLE SPEED
With CONSULT-II
1. Read idle speed in “DATA MONITOR” mode with CONSULT-II.
M/T: 700±50 rpm (in Neutral position)
A/T: 700±50 rpm (in P or N position)

Without CONSULT-II
1. Check idle speed.
M/T: 700±50 rpm (in Neutral position)
A/T: 700±50 rpm (in P or N position)
OK or NG SEF058Y

OK >> GO TO 6.
NG >> GO TO 5.

5. ADJUST BASE IDLE SPEED


1. Rev engine (2,000 to 3,000 rpm) 2 or 3 times under no load then run engine at idle speed.
2. Adjust idle speed by turning idle speed adjusting screw.
M/T: 700±50 rpm (in Neutral position)
A/T: 700±50 rpm (in P or N position)

>> GO TO 6.

LEC513

6. CHECK TARGET IDLE SPEED


With CONSULT-II
1. Stop engine and connect throttle position sensor harness connector.
2. Start and rev engine (2,000 to 3,000 rpm) 2 or 3 times under no-load then run at idle speed.
3. Read idle speed in “DATA MONITOR” mode with CONSULT-II.
M/T: 750±50 rpm (in Neutral position)
A/T: 750±50 rpm (in P or N position)

Without CONSULT-II
1. Stop engine and connect throttle position sensor harness con-
nector.
2. Start and rev engine (2,000 to 3,000 rpm) 2 or 3 times under no-
load then run at idle speed.
3. Check idle speed. SEF058Y

M/T: 750±50 rpm (in Neutral position)


A/T: 750±50 rpm (in P or N position)
OK or NG
OK (With CONSULT-II)>>GO TO 8.
OK (Without CONSULT-II)>>GO TO 9.
NG >> GO TO 7.

EC-1218
BASIC SERVICE PROCEDURE
[VG33ER]
7. DETECT MALFUNCTIONING PART A
Check the following.
1. Check IACV-AAC valve and replace if necessary. Refer to EC-1582 .
2. Check IACV-AAC valve harness and repair if necessary. Refer to EC-1582 . EC
3. Check ECM function by substituting another known-good ECM.
(ECM may be the cause of an incident, but this is a rare case.)
C
With CONSULT-II>>GO TO 8.
Without CONSULT-II>>GO TO 9.
D
8. CHECK HEATED OXYGEN SENSOR 1 (BANK 2) SIGNAL
With CONSULT-II E
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
2. See “HO2S1 MNTR (B2)” in “DATA MONITOR” mode.
3. Running engine at 2,000 rpm under no load (engine is warmed F
up to normal operating temperature.), check that the monitor
fluctuates between “LEAN” and “RICH” more than 5 times dur-
ing 10 seconds. G
1 time: RICH → LEAN → RICH
2 times: RICH → LEAN → RICH → LEAN → RICH
H
OK or NG
OK >> GO TO 12.
NG (Monitor does not fluctuate.)>>GO TO 17. PBIB0120E
I
NG (Monitor fluctuates less than 5 times.)>>GO TO 10.

9. CHECK HEATED OXYGEN SENSOR 1 (BANK 2) SIGNAL


J
Without CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no
load. K
2. Set voltmeter probe between ECM terminal 51 and ground.
3. Make sure that the voltage fluctuates between 0 - 0.3V and 0.6 -
1.0V more than 5 times during 10 seconds at 2,000 rpm. L
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 -
0.3V M
OK or NG
OK >> GO TO 12. PBIB2157E
NG (Voltage does not fluctuate.)>>GO TO 17.
NG (Voltage fluctuates less than 5 times.)>>GO TO 10.

EC-1219
BASIC SERVICE PROCEDURE
[VG33ER]
10. CHECK HEATED OXYGEN SENSOR 1 (BANK 2) SIGNAL
With CONSULT-II
1. Stop engine.
2. Replace heated oxygen sensor 1 (bank 2).
3. Start engine and warm it up to normal operating temperature.
4. Run engine at approx. 2,000 rpm for approx. 2 minutes under no load.
5. See “HO2S1 MNTR (B2)” in “DATA MONITOR” mode.
6. Running engine at 2,000 rpm under no load (engine is warmed
up to normal operating temperature.), check that the monitor
fluctuates between “LEAN” and “RICH” more than 5 times dur-
ing 10 seconds.
1 time: RICH → LEAN → RICH
2 times: RICH → LEAN → RICH → LEAN → RICH
Without CONSULT-II
1. Stop engine.
2. Replace heated oxygen sensor 1 (bank 2). PBIB0120E

3. Start engine and warm it up to normal operating temperature.


4. Run engine at approx. 2,000 rpm for approx. 2 minutes under no
load.
5. Set voltmeter probe between ECM terminal 51 and ground.
6. Make sure that the voltage fluctuates between 0 - 0.3V and 0.6 -
1.0V more than 5 times during 10 seconds at 2,000 rpm.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 -
0.3V
OK or NG
OK (With CONSULT-II)>>GO TO 12. PBIB2157E
OK (Without CONSULT-II)>>GO TO 13.
NG >> GO TO 11.

11. DETECT MALFUNCTIONING PART


Check the following.
1. Check fuel pressure regulator. Refer to EC-1228 .
2. Check mass air flow sensor and its circuit. Refer to EC-1335 .
3. Check injector and its circuit. Refer to EC-1725 .
Clean or replace if necessary.
4. Check engine coolant temperature sensor and its circuit. Refer to EC-1356 .
5. Check ECM function by substituting another known-good ECM.
(ECM may be the cause of an incident, but this is a rare case.)

>> GO TO 2.

EC-1220
BASIC SERVICE PROCEDURE
[VG33ER]
12. CHECK HEATED OXYGEN SENSOR 1 (BANK 1) SIGNAL A
With CONSULT-II
1. See “HO2S1 (B1)” in “DATA MONITOR” mode.
EC
2. Maintaining engine at 2,000 rpm under no load (engine is
warmed up to normal operating temperature.), check that the
monitor fluctuates between “LEAN” and “RICH” more than 5
times during 10 seconds. C

1 time: RICH → LEAN → RICH


2 times: RICH → LEAN → RICH → LEAN → RICH D
OK or NG
OK >> INSPECTION END.
NG (Monitor does not fluctuate.)>>GO TO 16. PBIB0120E
E
NG (Monitor fluctuates less than 5 times.)>>GO TO 14.

13. CHECK HEATED OXYGEN SENSOR 1 (BANK 1) SIGNAL F


Without CONSULT-II
1. Set voltmeter probe between ECM terminal 50 and ground.
G
2. Make sure that the voltage fluctuates between 0 - 0.3V and 0.6 -
1.0V more than 5 times during 10 seconds at 2,000 rpm.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - H
0.3V
OK or NG
OK >> INSPECTION END. I
NG (Voltage does not fluctuate.)>>GO TO 16.
NG (Voltage fluctuates less than 5 times.)>>GO TO 14.
PBIB2157E
J

EC-1221
BASIC SERVICE PROCEDURE
[VG33ER]
14. CHECK HEATED OXYGEN SENSOR 1 (BANK 1) SIGNAL
With CONSULT-II
1. Stop engine.
2. Replace heated oxygen sensor 1 (bank 1).
3. Start engine and warm it up to normal operating temperature.
4. Run engine at approx. 2,000 rpm for approx. 2 minutes under no load.
5. See “HO2S1 MNTR (B1)” in “DATA MONITOR” mode.
6. Maintaining engine at 2,000 rpm under no-load (engine is
warmed up to normal operating temperature.), check that the
monitor fluctuates between “LEAN” and “RICH” more than 5
times during 10 seconds.
1 time: RICH → LEAN → RICH
2 times: RICH → LEAN → RICH → LEAN → RICH
Without CONSULT-II
1. Stop engine.
2. Replace heated oxygen sensor 1 (bank 1). PBIB0120E

3. Start engine and warm it up to normal operating temperature.


4. Run engine at approx. 2,000 rpm for approx. 2 minutes under no
load.
5. Set voltmeter probe between ECM terminal 50 and ground.
6. Make sure that the voltage fluctuates between 0 - 0.3V and 0.6 -
1.0V more than 5 times during 10 seconds at 2,000 rpm.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 -
0.3V
OK or NG
OK >> INSPECTION END. PBIB2157E
NG >> GO TO 15.

15. DETECT MALFUNCTIONING PART


Check the following.
1. Check fuel pressure regulator. Refer to EC-1228 .
2. Check mass air flow sensor and its circuit. Refer to EC-1335 .
3. Check injector and its circuit. Refer to EC-1725 .
Clean or replace if necessary.
4. Check engine coolant temperature sensor and its circuit. Refer to EC-1356 .
5. Check ECM function by substituting another known-good ECM.
(ECM may be the cause of an incident, but this is a rare case.)

>> GO TO 2.

EC-1222
BASIC SERVICE PROCEDURE
[VG33ER]
16. CHECK HEATED OXYGEN SENSOR 1 (BANK 1) HARNESS A
1. Stop engine and disconnect battery ground cable.
2. Disconnect ECM harness connector.
3. Disconnect heated oxygen sensor 1 (bank 1) harness connector. EC
4. Check harness continuity between ECM terminal 50 and heated oxygen sensor 1 (bank 1) harness con-
nector.
C
Continuity should exist.
OK or NG
OK >> 1. Connect ECM harness connector. D
2. GO TO 18.
NG >> 1. Repair or replace harness.
E
2. GO TO 8 (With CONSULT-II).
GO TO 9 (Without CONSULT-II).

17. CHECK HEATED OXYGEN SENSOR 1 (BANK 2) HARNESS F

1. Stop engine and disconnect battery ground cable.


2. Disconnect ECM harness connector. G
3. Disconnect heated oxygen sensor 1 (bank 2) harness connector.
4. Check harness continuity between ECM terminal 51 and heated oxygen sensor 1 (bank 2) harness con-
nector. H
Continuity should exist.
OK or NG
I
OK >> 1. Connect ECM harness connector.
2. GO TO 18.
NG >> 1. Repair or replace harness. J
2. GO TO 8 (With CONSULT-II).
GO TO 9 (Without CONSULT-II).
K

EC-1223
BASIC SERVICE PROCEDURE
[VG33ER]
18. PREPARATION FOR CO% CHECK
With CONSULT-II
1. Select “ENG COOLANT TEMP” in “ACTIVE TEST” mode.
2. Set “ENG COOLANT TEMP” to 5°C (41°F) by touching “DWN”
and “Qd”.

SEF172Y

Without CONSULT-II
1. Disconnect engine coolant temperature sensor harness connector.
2. Connect a resistor (4.4 kΩ) between terminals of engine coolant
temperature sensor harness connector.

>> GO TO 19.

PBIB1436E

EC-1224
BASIC SERVICE PROCEDURE
[VG33ER]
19. CHECK CO% A
1. Start engine and warm it up until engine coolant temperature
indicator points to the middle of gauge.
EC

D
SEF976U

2. Rev engine (2,000 to 3,000 rpm) two or three times under no- E
load, then run engine at idle speed.
3. Check CO%.
F
Idle CO: 1.5 - 9.5%

4. Without CONSULT-II
After checking CO%, G
– Disconnect the resistor from terminals of engine coolant temper-
ature sensor.
– Connect engine coolant temperature sensor harness connector SEF978U
H
to engine coolant temperature sensor.
OK or NG
OK >> GO TO 10. I
NG >> GO TO 20.

20. DETECT MALFUNCTIONING PART J

Check the following.


1. Connect heated oxygen sensor 1 harness connectors to heated oxygen sensors 1. K
2. Check fuel pressure regulator. Refer to EC-1228 .
3. Check mass air flow sensor and its circuit. Refer to EC-1335 .
4. Check injector and its circuit. Refer to EC-1725 . L
Clean or replace if necessary.
5. Check engine coolant temperature sensor and its circuit. Refer to EC-1356 .
6. Check ECM function by substituting another known-good ECM. M
(ECM may be the cause of an incident, but this is a rare case.)

>> GO TO 2.
Fast Idle Cam (FIC) Inspection and Adjustment UBS00DRV

OPERATION PROCEDURE
With CONSULT-II
1. Turn ignition switch ON.

EC-1225
BASIC SERVICE PROCEDURE
[VG33ER]
2. See “COOLAN TEMP/S” in “DATA MONITOR” mode with CON-
SULT-II.

SEF013Y

3. When engine coolant temperature is 20 to 30°C (68 to 86°F),


make sure that the center of mark A is aligned with mark B as
shown in the figure.
● If NG, adjust by turning adjusting screw.
Lock nut
: 0.98 - 1.96 N·m (10 - 20 kg-cm, 8.7 - 17.4 in-lb)

4. Start engine and warm it up.

SEF970R

5. When engine coolant temperature is 75 to 85°C (167 to 185°F),


check the following.
● The center of mark A is aligned with mark C .

● The cam follower lever's roller is not touching the fast idle
cam.
● If NG, replace thermo-element and perform the above inspection
and adjustment again.

SEF971R

With GST
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 59 (Engine coolant tem-
perature sensor signal) and ground.

SEF774U

EC-1226
BASIC SERVICE PROCEDURE
[VG33ER]
3. When the voltage is between 3.12 to 3.52V, make sure that the
center of mark A is aligned with mark B as shown in the figure. A
● If NG, adjust by turning adjusting screw.
Lock nut
EC
: 0.98 - 1.96 N·m (10 - 20 kg-cm, 8.7 - 17.4 in-lb)

4. Start engine and warm it up.


C

SEF970R

D
5. When the voltage is between 1.10 to 1.36V, check the following.
● The center of mark A is aligned with mark C .

● The cam follower lever's roller is not touching the fast idle E
cam.
● If NG, replace thermo-element and perform the above inspection
and adjustment again. F

G
SEF971R

Fuel Pressure Check UBS00DRW

FUEL PRESSURE RELEASE H


With CONSULT-II
1. Turn ignition switch ON.
I
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT”
mode with CONSULT-II.
3. Start engine. J
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch OFF. K

L
SEF214Y

Without CONSULT-II
1. Remove fuel pump fuse located in fuse box. M
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.

SEF164X

FUEL PRESSURE CHECK


Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:
● Use Fuel Pressure Gauge Kit J-44321 to check fuel pressure.

EC-1227
BASIC SERVICE PROCEDURE
[VG33ER]
● Do not perform fuel pressure check with electrical system operating (i.e. lights, A/C etc.). Fuel
pressure gauge may indicate false readings due to varying engine loads and changes in manifold
vacuum.
1. Release fuel pressure to zero.
2. Install the inline fuel quick disconnect fitting between the con-
nection of the fuel feed hose (from tank) and the fuel hose (to
engine).
3. Connect the fuel pressure test gauge (quick connect adapter
hose) to the quick disconnect fitting.
4. Turn ignition switch ON and check for fuel leakage.
5. Start engine and check for fuel leakage.
6. Read the indication of fuel pressure gauge.
At idling:
WEC875
With vacuum hose Approximately 235 kPa
connected (2.4 kg/cm2 , 34 psi)
With vacuum hose Approximately 294 kPa
disconnected (3.0 kg/cm2 , 43 psi)
If results are unsatisfactory, perform Fuel Pressure Regulator Check.
Fuel Pressure Regulator Check UBS00DRX

1. Stop engine and disconnect fuel pressure regulator vacuum


hose from intake manifold.
2. Plug intake manifold with a blind cap.
3. Connect variable vacuum source to fuel pressure regulator.

SEF928U

4. Start engine and read indication of fuel pressure gauge as vac-


uum is changed.
Fuel pressure should decrease as vacuum increases. If results
are unsatisfactory, replace fuel pressure regulator.

SEF718BA

EC-1228
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33ER]
ON BOARD DIAGNOSTIC (OBD) SYSTEM PFP:00028
A
Introduction UBS00DRY

The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including: EC
Emission-related diagnostic information SAE Mode
Diagnostic Trouble Code (DTC) Mode 3 of SAE J1979
C
Freeze Frame data Mode 2 of SAE J1979
System Readiness Test (SRT) code Mode 1 of SAE J1979
1st Trip Diagnostic Trouble Code (1st Trip DTC) Mode 7 of SAE J1979 D
1st Trip Freeze Frame data
Test values and Test limits Mode 6 of SAE J1979
Calibration ID Mode 9 of SAE J1979 E

The above information can be checked using procedures listed in the table below.
X: Applicable —: Not applicable
F
Freeze Frame 1st trip Freeze
DTC 1st trip DTC SRT code Test value
data Frame data
CONSULT-II × × × × × — G
GST × ×* × — × ×
*: 1st trip DTCs for self-diagnoses concerning SRT items cannot be shown on the GST display.
H
The malfunction indicator lamp (MIL) on the instrument panel lights up when the same malfunction is detected
in two consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer to EC-1255
.)
I
Two Trip Detection Logic UBS00DRZ

When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the
ECM memory. The MIL will not light up at this stage. <1st trip> J
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in
the ECM memory, and the MIL lights up. The MIL lights up at the same time when the DTC is stored. <2nd
trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed
K
during vehicle operation. Specific on board diagnostic items will cause the ECM to light up or blink the MIL,
and store DTC and Freeze Frame data, even in the 1st trip, as shown below.
X: Applicable —: Not applicable
MIL DTC 1st trip DTC L
1st trip 2nd trip 1st trip 2nd trip 1st trip 2nd trip
Items
Lighting Lighting display- display- display- display-
Blinking Blinking ing ing ing ing M
up up
Misfire (Possible three way catalyst
damage) — DTC: P0300 - P0306 is × — — — — — × —
being detected
Misfire (Possible three way catalyst
damage) — DTC: P0300 - P0306 is — — × — — × — —
being detected
One trip detection diagnosis (refer
— × — — × — — —
to EC-1194 .)
Except above — — — × — × × —

EC-1229
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33ER]
Emission-related Diagnostic Information UBS00DS0

EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS


X: Applicable —: Not applicable

DTC*1 *2 Test value/


Items
(CONSULT-II screen terms) CONSULT-II SRT code Test limit 1st trip DTC*1 Reference page
GST (GST only)

NO DTC IS DETECTED. FUR-


THER TESTING MAY BE P0000 — — — —
REQUIRED.
HO2S1 HTR (B1) P0031 × × ×*4 EC-1313

HO2S1 HTR (B1) P0032 × × ×*4 EC-1313


SCB/V CONT SOL/V P0034 — — × EC-1321
HO2S2 HTR (B1) P0037 × × ×*4 EC-1327

HO2S2 HTR (B1) P0038 × × 4 EC-1327


×*
HO2S1 HTR (B2) P0051 × × ×*4 EC-1313

HO2S1 HTR (B2) P0052 × × ×*4 EC-1313

HO2S2 HTR (B2) P0057 × × ×*4 EC-1327

HO2S2 HTR (B2) P0058 × × ×*4 EC-1327


MAF SEN/CIRCUIT P0101 — — × EC-1335
MAF SEN/CIRCUIT P0102 — — — EC-1343
MAF SEN/CIRCUIT P0103 — — — EC-1343
IAT SEN/CIRCUIT P0112 — — — EC-1350
IAT SEN/CIRCUIT P0113 — — — EC-1350
ECT SEN/CIRCUIT P0117 — — — EC-1356
ECT SEN/CIRCUIT P0118 — — — EC-1356
TP SEN/CIRCUIT P0121 — — × EC-1362
TP SEN/CIRCUIT P0122 — — — EC-1371
TP SEN/CIRCUIT P0123 — — — EC-1371
ECT SENSOR P0125 — — × EC-1379
IAT SENSOR P0127 — — × EC-1382
THERMSTAT FNCTN P0128 — — × EC-1385
HO2S1 (B1) P0132 — × × EC-1387
HO2S1 (B1) P0133 × × ×*4 EC-1396
HO2S1 (B1) P0134 — × × EC-1408
HO2S2 (B1) P0138 — × × EC-1418
HO2S2 (B1) P0139 × × ×*4 EC-1427
HO2S1 (B2) P0152 — × × EC-1387
HO2S1 (B2) P0153 × × 4 EC-1396
×*
HO2S1 (B2) P0154 — × × EC-1408
HO2S2 (B2) P0158 — × × EC-1418
HO2S2 (B2) P0159 × × 4 EC-1427
×*
FUEL SYS-LEAN-B1 P0171 — — × EC-1437
FUEL SYS-RICH-B1 P0172 — — × EC-1445
FUEL SYS-LEAN-B2 P0174 — — × EC-1437
FUEL SYS-RICH-B2 P0175 — — × EC-1445

EC-1230
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33ER]
DTC*1 *2 Test value/
Items A
(CONSULT-II screen terms) CONSULT-II SRT code Test limit 1st trip DTC*1 Reference page
GST (GST only)

FTT SENSOR P0181 — — × EC-1452


EC
FTT SEN/CIRCUIT P0182 — — × EC-1457
FTT SEN/CIRCUIT P0183 — — × EC-1457
ENG OVER TEMP P0217 — — × EC-1461 C
SC FUNCTION P0299 — — × EC-1466
MULTI CYL MISFIRE P0300 — — × EC-1469
D
CYL1 MISFIRE P0301 — — × EC-1469
CYL2 MISFIRE P0302 — — × EC-1469
CYL3 MISFIRE P0303 — — × EC-1469 E
CYL4 MISFIRE P0304 — — × EC-1469
CYL5 MISFIRE P0305 — — × EC-1469
F
CYL6 MISFIRE P0306 — — × EC-1469
KNOCK SEN/CIRC-B1 P0327 — — × EC-1477
KNOCK SEN/CIRC-B1 P0328 — — × EC-1477 G
CKP SEN/CIRCUIT P0335 — — × EC-1481
CMP SEN/CIRCUIT P0340 — — × EC-1487
H
TW CATALYST SYS-B1 P0420 × × ×*4 EC-1494

TW CATALYST SYS-B2 P0430 × × ×*4 EC-1494

EVAP PURG FLOW/MON P0441 × × ×*4 EC-1500 I


EVAP SMALL LEAK P0442 × × ×*4 EC-1508
PURG VOLUME CONT/V P0444 — — × EC-1520
J
PURG VOLUME CONT/V P0445 — — × EC-1520
VENT CONTROL VALVE P0447 — — × EC-1527
EVAP SYS PRES SEN P0452 — — × EC-1533 K
EVAP SYS PRES SEN P0453 — — × EC-1539
EVAP GROSS LEAK P0455 — × × EC-1547
L
EVAP VERY SML LEAK P0456 ×*3 × ×*4 EC-1556
FUEL LEV SEN SLOSH P0460 — — × EC-1567
FUEL LEVEL SENSOR P0461 — — × EC-1571 M
FUEL LEVL SEN/CIRC P0462 — — × EC-1573
FUEL LEVL SEN/CIRC P0463 — — × EC-1573
VEH SPEED SEN/CIRC P0500 — — × EC-1577
ISC SYSTEM/CIRC P0505 — — × EC-1582
CLOSED TP SW/CIRC P0510 — — × EC-1589
A/T COMM LINE P0600 — — — EC-1596
ECM P0605 — — × EC-1602
PNP SW/CIRC P0705 — — × AT-249
ATF TEMP SEN/CIRC P0710 — — × AT-255
VEH SPD SEN/CIR AT P0720 — — × AT-261
ENGINE SPEED SIG P0725 — — × AT-266
A/T 1ST GR FNCTN P0731 — — × AT-270
A/T 2ND GR FNCTN P0732 — — × AT-276

EC-1231
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33ER]
DTC*1 *2 Test value/
Items
(CONSULT-II screen terms) CONSULT-II SRT code Test limit 1st trip DTC*1 Reference page
GST (GST only)

A/T 3RD GR FNCTN P0733 — — × AT-281


A/T 4TH GR FNCTN P0734 — — × AT-286
TCC SOLENOID/CIRC P0740 — — × AT-293
A/T TCC S/V FNCTN P0744 — — × AT-298
L/PRESS SOL/CIRC P0745 — — × AT-306
SFT SOL A/CIRC P0750 — — × AT-311
SFT SOL B/CIRC P0755 — — × AT-316
HO2S1 (B1) P1143 × × ×*4 EC-1604

HO2S1 (B1) P1144 × × ×*4 EC-1610

HO2S2 (B1) P1146 × × ×*4 EC-1617

HO2S2 (B1) P1147 × × ×*4 EC-1628


CLOSED LOOP-B1 P1148 — — — EC-1639
HO2S1 (B2) P1163 × × 4 EC-1604
×*
HO2S1 (B2) P1164 × × ×*4 EC-1610

HO2S2 (B2) P1166 × × ×*4 EC-1617

HO2S2 (B2) P1167 × × ×*4 EC-1628


CLOSED LOOP-B2 P1168 — — × EC-1639
ENG OVER TEMP P1217 — — × EC-1641
CKP SENSOR (COG) P1336 — — × EC-1645
EVAP SMALL LEAK P1442 × × ×*4 EC-1650
PURG VOLUME CONT/V P1444 — — × EC-1652
VENT CONTROL VALVE P1446 — — × EC-1661
VENT CONTROL VALVE P1448 — — × EC-1667
EVAP VERY SML LEAK P1456 ×*3 × ×*4 EC-1675
FUEL LEVEL SEN/CIRC P1464 — — × EC-1685
VC/V BYPASS/V P1490 — — × EC-1688
VC CUT/V BYPASS/V P1491 — — × EC-1694
A/T DIAG COMM LINE P1605 — — × EC-1706
TP SEN/CIRC A/T P1705 — — × AT-321
P-N POS SW/CIRCUIT P1706 — — × EC-1712
O/R CLTCH SOL/CIRC P1760 — — × AT-329
*1: 1st trip DTC No. is the same as DTC No.
*2: This number is prescribed by SAE J2012.
*3: SRT code will not be set if the self-diagnostic result is NG.
*4: This is not displayed with GST.

DTC AND 1ST TRIP DTC


The 1st trip DTC (whose number is the same as the DTC number) is displayed for the latest self-diagnostic
result obtained. If the ECM memory was cleared previously, and the 1st trip DTC did not reoccur, the 1st trip
DTC will not be displayed.
If a malfunction is detected during the 1st trip, the 1st trip DTC is stored in the ECM memory. The MIL will not
light up (two trip detection logic). If the same malfunction is not detected in the 2nd trip (meeting the required
driving pattern), the 1st trip DTC is cleared from the ECM memory. If the same malfunction is detected in the
2nd trip, both the 1st trip DTC and DTC are stored in the ECM memory and the MIL lights up. In other words,
the DTC is stored in the ECM memory and the MIL lights up when the same malfunction occurs in two consec-
EC-1232
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33ER]
utive trips. If a 1st trip DTC is stored and a non-diagnostic operation is performed between the 1st and 2nd
trips, only the 1st trip DTC will continue to be stored. For malfunctions that blink or light up the MIL during the A
1st trip, the DTC and 1st trip DTC are stored in the ECM memory.
Procedures for clearing the DTC and the 1st trip DTC from the ECM memory are described in EC-1241, "HOW
TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION" .
EC
For malfunctions in which 1st trip DTCs are displayed, refer to EC-1230, "EMISSION-RELATED DIAGNOSTIC
INFORMATION ITEMS" . These items are required by legal regulations to continuously monitor the system/
component. In addition, the items monitored non-continuously are also displayed on CONSULT-II.
1st trip DTC is specified in Mode 7 of SAE J1979. 1st trip DTC detection occurs without lighting up the MIL and C
therefore does not warn the driver of a malfunction. However, 1st trip DTC detection will not prevent the vehi-
cle from being tested, for example during Inspection/Maintenance (I/M) tests.
When a 1st trip DTC is detected, check, print out or write down and erase (1st trip) DTC and Freeze Frame D
data as specified in Work Flow procedure Step II, refer to EC-1250, "WORK FLOW" . Then perform DTC Con-
firmation Procedure or Overall Function Check to try to duplicate the malfunction. If the malfunction is dupli-
cated, the item requires repair.
E
How to Read DTC and 1st Trip DTC
DTC and 1st trip DTC can be read by the following methods.
With CONSULT-II F
With GST
CONSULT-II or GST (Generic Scan Tool) Examples: P0340, P0705, P0750, etc.
These DTCs are prescribed by SAE J2012. G
(CONSULT-II also displays the malfunctioning component or system.)
● 1st trip DTC No. is the same as DTC No.
● Output of a DTC indicates a malfunction. However, GST do not indicate whether the malfunction is H
still occurring or has occurred in the past and has returned to normal. CONSULT-II can identify
malfunction status as shown below. Therefore, using CONSULT-II (if available) is recommended.
A sample of CONSULT-II display for DTC and 1st trip DTC is shown below. DTC or 1st trip DTC of a malfunc- I
tion is displayed in SELF-DIAGNOSTIC RESULTS mode of CONSULT-II. Time data indicates how many times
the vehicle was driven after the last detection of a DTC.
If the DTC is being detected currently, the time data will be [0].
If a 1st trip DTC is stored in the ECM, the time data will be [1t]. J

M
PBIB0911E

FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA


The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant tem-
perature, short term fuel trim, long term fuel trim, engine speed, vehicle speed and absolute pressure at the
moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II or
GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For
details, see EC-1287, "Freeze Frame Data and 1st Trip Freeze Frame Data" .
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority
for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol-
lowing priorities to update the data.

EC-1233
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33ER]
Priority Items
Freeze frame data Misfire — DTC: P0300 - P0306
1
Fuel Injection System Function — DTC: P0171, P0172, P0174, P0175
2 Except the above items (Includes A/T related items)
3 1st trip freeze frame data

For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was stored in the 2nd
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal-
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or 1st
trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and freeze
frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged in the
ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM mem-
ory is erased. Procedures for clearing the ECM memory are described in EC-1241, "HOW TO ERASE EMIS-
SION-RELATED DIAGNOSTIC INFORMATION" .
SYSTEM READINESS TEST (SRT) CODE
System Readiness Test (SRT) code is specified in Mode 1 of SAE J1979.
As part of enhanced emissions test for Inspection and Maintenance (I/M), certain states require that the status
of SRT be used to indicate whether the ECM has completed self-diagnosis of major emission systems and
components. Completion must be verified in order for the emissions inspection to proceed.
If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating “INCMP”, use
the information in this service manual to set the SRT to “CMPLT”.
In most cases, the ECM will automatically complete its self-diagnosis cycle during normal usage and the SRT
status will indicate “CMPLT” for each application system. Once set as “CMPLT”, the SRT status remains
“CMPLT” until the self-diagnosis memory is erased.
Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer's
normal driving pattern and the SRT will indicate “INCMP” for these items.
NOTE:
The SRT will also indicate “INCMP” if the self-diagnosis memory is erased for any reason or if the ECM mem-
ory power supply is interrupted for several hours.
If, during the state emissions inspection, the SRT indicates “CMPLT” for all test items, the inspector will con-
tinue with the emissions test. However, if the SRT indicates “INCMP” for one or more of the SRT items, the
vehicle is returned to the customer untested.
NOTE:
If MIL is ON during the state emissions inspection, the vehicle is also returned to the customer untested even
though the SRT indicates “CMPLT” for all test items. Therefore, it is important to check SRT (“CMPLT”) and
DTC (No DTCs) before the inspection.
SRT Item
The following table shows required self-diagnostic items to set the SRT to “CMPLT”.
SRT item Perfor-
Corresponding DTC
(CONSULT-II indica- mance Required self-diagnostic items to set the SRT to “CMPLT”
No.
tion) Priority *
CATALYST 2 Three way catalyst function P0420, P0430
EVAPRATIVE SYSTEM 1 EVAP control system P0442, P1442
2 EVAP control system P0456, P1456
2 EVAP control system purge flow monitoring P0441
2 Heated oxygen sensor 1 P0133, P0153
Heated oxygen sensor 1 P1143, P1163
Heated oxygen sensor 1 P1144, P1164
HO2S
Heated oxygen sensor 2 P0139, P0157
Heated oxygen sensor 2 P1146, P1166
Heated oxygen sensor 2 P1147, P1167

EC-1234
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33ER]
SRT item Perfor-
Corresponding DTC
(CONSULT-II indica- mance Required self-diagnostic items to set the SRT to “CMPLT” A
No.
tion) Priority *
HO2S HEATER 2 Heated oxygen sensor 1 heater P0031, P0032, P0051,
P0052 EC
Heated oxygen sensor 2 heater P0037, P0038, P0057,
P0058
*: If completion of several SRTs is required, perform driving patterns (DTC confirmation procedure) one by one based on the priority for C
models with CONSULT-II.

SRT Set Timing


SRT is set as “CMPLT” after self-diagnosis has been performed one or more times. Completion of SRT is D
done regardless of whether the result is OK or NG. The set timing is different between OK and NG results and
is shown in the table below.
Self-diagnosis result Example E
Ignition Ignition Ignition
Ignition
Diagnosis OFF – ON – OFF – ON – OFF – ON –
OFF – ON – OFF
OFF OFF OFF F
All OK Case 1 P0400 OK (1) – (1) OK (2) – (2)
P0402 OK (1) – (1) – (1) OK (2)
G
P1402 OK (1) OK (2) – (2) – (2)
SRT of EGR “CMPLT” “CMPLT” “CMPLT” “CMPLT”
Case 2 P0400 OK (1) – (1) – (1) – (1) H
P0402 – (0) – (0) OK (1) – (1)
P1402 OK (1) OK (2) – (2) – (2)
SRT of EGR “INCMP” “INCMP” “CMPLT” “CMPLT”
I

NG exists Case 3 P0400 OK OK – –


P0402 – – – – J
NG (Consecu-
P1402 NG – NG
tive NG)
(1st trip) DTC 1st trip DTC – 1st trip DTC DTC (=MIL “ON”) K
SRT of EGR “INCMP” “INCMP” “INCMP” “CMPLT”
OK: Self-diagnosis is carried out and the result is OK.
NG: Self-diagnosis is carried out and the result is OK. L
–: Self-diagnosis is not carried out.

When all SRT related self-diagnoses showed OK results in a same cycle (Ignition OFF – ON – OFF), the SRT
will indicate “CMPLT”. → Case 1 above M
When all SRT related self-diagnoses show OK results through several different cycles, the SRT will indicate
“CMPLT” at the time the respective self-diagnoses have at least one OK result. → Case 2 above
If one or more SRT related self-diagnoses showed NG results in 2 consecutive cycles, the SRT will also indi-
cate “CMPLT”. → Case 3 above
The table above shows that the minimum number of cycles for setting SRT as “INCMP” is one (1) for each
self-diagnosis (Case 1 and 2) or two (2) for one self-diagnosis (Case 3). However, in preparation for the State
emissions inspection, it is unnecessary of each self-diagnosis to be executed twice (Case 3) for the following
reasons;
● The SRT will indicate “CMPLT” at the time the respective self-diagnoses have one (1) OK result.
● The emissions inspection requires “CMPLT” of the SRT only with OK self-diagnosis result.
● When, during SRT driving pattern, 1st trip DTC (NG) is detected prior to “CMPLT” of SRT, the self-diagno-
sis memory must be erased from ECM after repair.
● If the 1st trip DTC is erased, all the SRT will indicate “INCMP”.
NOTE:
SRT can be set as “CMPLT” together with the DTC(s). Therefore, DTC check must always be carried out prior
to the State emission inspection even though the SRT indicates “CMPLT”.

EC-1235
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33ER]
SRT Service Procedure
If a vehicle has failed the State emissions inspection due to one or more SRT items indicating “INCMP”, review
the following flowchart diagnostic sequence on the next page.

SEF573XA

*1 EC-1233 *2 EC-1237 *3 EC-1237

EC-1236
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33ER]
How to Display SRT Code
A
WITH CONSULT-II
Selecting “SRT STATUS” in “DTC CONFIRMATION” mode with
CONSULT-II.
For items whose SRT codes are set, a “CMPLT” is displayed on the EC
CONSULT-II screen; for items whose SRT codes are not set,
“INCMP” is displayed.
A sample of CONSULT-II display for SRT code is shown below. C
“INCMP” means the self-diagnosis is incomplete and SRT is not set.
“CMPLT” means the self-diagnosis is complete and SRT is set.

SEF935Z
D

WITH GST E
Selecting MODE 1 with GST (Generic Scan Tool)
How to Set SRT Code
To set all SRT codes, self-diagnosis for the items indicated above must be performed one or more times. Each F
diagnosis may require a long period of actual driving under various conditions.
With CONSULT-II
Perform corresponding DTC confirmation procedure one by one based on Performance Priority in the table on G
EC-1234 .
Without CONSULT-II
The most efficient driving pattern in which SRT codes can be properly set is explained on the next page. The H
driving pattern should be performed one or more times to set all SRT codes.

EC-1237
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33ER]
Driving Pattern

PBIB0123E

EC-1238
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33ER]
● The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driv-
ing habits, etc. A
Zone A refers to the range where the time required, for the diagnosis under normal conditions*, is the
shortest.
Zone B refers to the range where the diagnosis can still be performed if the diagnosis is not completed
EC
within zone A.
*: Normal conditions refer to the following:
● Sea level
C
● Flat road
● Ambient air temperature: 20 - 30°C (68 - 86°F)
● Diagnosis is performed as quickly as possible under normal conditions. D
Under different conditions [For example: ambient air temperature other than 20 - 30°C (68 - 86°F)], diag-
nosis may also be performed.
Pattern 1: E
● The engine is started at the engine coolant temperature of −10 to 35°C (14 to 95°F)
(where the voltage between the ECM terminal 59 and ground is 3.0 - 4.3V).
● The engine must be operated at idle speed until the engine coolant temperature is greater than F
70°C (158°F) (where the voltage between the ECM terminal 59 and ground is lower than 1.4V).
● The engine is started at the tank fuel temperature of warmer than 0°C (32°F) (where the voltage
between the ECM terminal 60 and ground is less than 4.1V).
G
Pattern 2:
● When steady-state driving is performed again even after it is interrupted, each diagnosis can be con-
ducted. In this case, the time required for diagnosis may be extended. H
Pattern 3:
● The driving pattern outlined in *2 must be repeated at least 3 times.
Pattern 4: I
● Tests are performed after the engine has been operated for at least 17 minutes.
● The accelerator pedal must be held very steady during steady-state driving.
● If the accelerator pedal is moved, the test must be conducted all over again. J
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then release the accelerator pedal
and keep it released for more than 10 seconds. Depress the accelerator pedal until vehicle speed is 90 km/h
(56 MPH) again. K
*2: Operate the vehicle in the following driving pattern.
1. Decelerate vehicle to 0 km/h (0 MPH) and let engine idle.
2. Repeat driving pattern shown below at least 10 times. L
– During acceleration, hold the accelerator pedal as steady as
possible.
*3: Checking the vehicle speed with CONSULT-II or GST is advised. M

SEF414S

Suggested Transmission Gear Position for A/T Models


Set the selector lever in the D position with the overdrive switch turned ON.
Suggested upshift speeds for M/T models
Shown below are suggested vehicle speeds for shifting into a higher gear. These suggestions relate to fuel
economy and vehicle performance. Actual upshift speeds will vary according to road conditions, the weather
and individual driving habits.

EC-1239
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33ER]
For normal acceleration in low altitude areas For quick acceleration in low altitude areas
[less than 1,219 m (4,000 ft)]: and high altitude areas [over 1,219 m (4,000
ft)]:
Gear change ACCEL shift point km/h (MPH) km/h (MPH)
1st to 2nd 24 (15) 24 (15)
2nd to 3rd 40 (25) 40 (25)
3rd to 4th 64 (40) 64 (40)
4th to 5th 72 (45) 72 (45)

Suggested Maximum Speed in Each Gear


Downshift to a lower gear if the engine is not running smoothly, or if you need to accelerate.
Do not exceed the maximum suggested speed (shown below) in any gear. For level road driving, use the high-
est gear suggested for that speed. Always observe posted speed limits and drive according to the road condi-
tions to ensure safe operation. Do not over-rev the engine when shifting to a lower gear as it may cause
engine damage or loss of vehicle control.
km/h (MPH)
Gear
2WD (AUTO mode)
1st 50 (30)
2nd 95 (60)

TEST VALUE AND TEST LIMIT (GST ONLY — NOT APPLICABLE TO CONSULT-II)
The following is the information specified in Mode 6 of SAE J1979.
The test value is a parameter used to determine whether a system/circuit diagnostic test is “OK” or “NG” while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the
maximum or minimum value and is compared with the test value being monitored.
These data (test value and test limit) are specified by Test ID (TID) and Component ID (CID) and can be dis-
played on the GST screen.
Test value (GST display)
Item Self-diagnostic test item DTC Test limit Conversion
TID CID
P0420 01H 01H Max. 1/128
Three way catalyst function (Bank 1)
P0420 02H 81H Min. 1
CATALYST
P0430 03H 02H Max. 1/128
Three way catalyst function (Bank 2)
P0430 04H 82H Min. 1
EVAP control system (Small leak) P0442 05H 03H Max. 1/128mm2
EVAP control system purge flow monitoring P0441 06H 83H Min. 20mV
EVAP SYSTEM
P0456 07H 03H Max. 1/128mm2
EVAP control system (Very small leak)
P1456 07H 03H Max. 1/128mm2

EC-1240
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33ER]
Test value (GST display)
Item Self-diagnostic test item DTC Test limit Conversion A
TID CID
P0133 09H 04H Max. 16ms
P1143 0AH 84H Min. 10mV EC
Heated oxygen sensor 1 (bank 1) P1144 0BH 04H Max. 10mV
P0132 0CH 04H Max. 10mV
P0134 0DH 04H Max. 1s C
P0153 11H 05H Max. 16ms
P1163 12H 85H Min. 10mV
D
Heated oxygen sensor 1 (bank 2) P1164 13H 05H Max. 10mV
P0152 14H 05H Max. 10mV
HO2S
P0154 15H 05H Max. 1s E
P0139 19H 86H Min. 10mV/500ms
P1147 1AH 86H Min. 10mV
Heated oxygen sensor 2 (bank 1) F
P1146 1BH 06H Max. 10mV
P0138 1CH 06H Max. 10mV
P0159 21H 87H Min. 10mV/500ms G
P1167 22H 87H Min. 10mV
Heated oxygen sensor 2 (bank 2)
P1166 23H 07H Max. 10mV
H
P0158 24H 07H Max. 10mV
P0032 29H 08H Max. 20mV
Heated oxygen sensor 1 (bank 1)
P0031 2AH 88H Min. 20mV I
P0052 2BH 09H Max. 20mV
Heated oxygen sensor 1 (bank 2)
P0051 2CH 89H Min. 20mV
HO2S HEATER J
P0038 2DH 0AH Max. 20mV
Heated oxygen sensor 2 (bank 1)
P0037 2EH 8AH Min. 20mV
P0058 2FH 0BH Max. 20mV
Heated oxygen sensor 2 (bank 2) K
P0057 30H 8BH Min. 20mV

HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION


L
How to Erase DTC
With CONSULT-II
NOTE: M
If the DTC is not for A/T related items (see EC-1194 ), skip steps 2 through 4.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 5
seconds and then turn it ON (engine stopped) again.
2. Turn CONSULT-II “ON” and touch “A/T”.
3. Touch “SELF-DIAG RESULTS”.
4. Touch “ERASE”. [The DTC in the TCM (Transmission control module) will be erased.] Then touch “BACK”
twice.
5. Touch “ENGINE”.
6. Touch “SELF-DIAG RESULTS”.
7. Touch “ERASE”. (The DTC in the ECM will be erased.)

EC-1241
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33ER]
● If DTCs are displayed for both ECM and TCM (Transmission control module), they need to be erased indi-
vidually from the ECM and TCM (Transmission control module).

SEF823YD

The emission related diagnostic information in the ECM can be erased by selecting “ERASE” in the “SELF-
DIAG RESULTS” mode with CONSULT-II.
With GST
The emission related diagnostic information in the ECM can be erased by selecting MODE 4 with GST.
NOTE:
If the DTC is not for A/T related items (see EC-1194 ), skip step 2.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 5
seconds and then turn it ON (engine stopped) again.
2. Perform AT-188 . (The DTC in TCM will be erased.)
3. Select MODE 4 with GST (Generic Scan Tool).
● If the battery is disconnected, the emission-related diagnostic information will be lost within 24
hours.
● The following data are cleared when the ECM memory is erased.
– Diagnostic trouble codes
– 1st trip diagnostic trouble codes
– Freeze frame data
– 1st trip freeze frame data
– System readiness test (SRT) codes
– Test values
– Others
Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but all
of the data listed above, are cleared from the ECM memory during work procedures.

EC-1242
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33ER]
Malfunction Indicator Lamp (MIL) UBS00DS1

DESCRIPTION A
The MIL is located on the instrument panel.
1. The MIL will light up when the ignition switch is turned ON with-
out the engine running. This is a bulb check. EC
If the MIL does not light up, refer to DI-25, "WARNING LAMPS"
or see EC-1749 .
2. When the engine is started, the MIL should go OFF. C
If the MIL remains on, the on board diagnostic system has
detected an engine system malfunction.
D
SEF217U

ON BOARD DIAGNOSTIC SYSTEM FUNCTION E


The on board diagnostic system has the following two functions.
Diagnostic Test KEY and ENG. Function Explanation of Function
Mode Status F
Mode I Ignition switch in BULB CHECK This function checks the MIL bulb for damage (blown,
ON position open circuit, etc.).
If the MIL does not come on, check MIL circuit. (See EC-
1749, "MIL AND DATA LINK CONNECTOR" ) G

Engine stopped
H

Engine running MALFUNCTION This is a usual driving condition. When a malfunction is I


WARNING detected twice in two consecutive driving cycles (two trip
detection logic), the MIL will light up to inform the driver
that a malfunction has been detected.
J
The following malfunctions will light up or blink the MIL in
the 1st trip.
● Misfire (Possible three way catalyst damage)
● One trip detection diagnosis K

DIAGNOSTIC TEST MODE I — BULB CHECK


In this mode, the MIL on the instrument panel should stay ON. If it remains OFF, check the bulb. Refer to DI- L
25, "WARNING LAMPS" or see EC-1749 .
DIAGNOSTIC TEST MODE I — MALFUNCTION WARNING
MIL Condition M
ON When the malfunction is detected or the ECM's CPU is malfunctioning.
OFF No malfunction.

OBD System Operation Chart UBS00DS2

RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
● When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are
stored in the ECM memory.
● When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MIL will come on. For details, refer to “Two Trip Detection Logic” on
EC-1229, "Two Trip Detection Logic" .
● The MIL will go off after the vehicle is driven 3 times with no malfunction. The drive is counted only when
the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs while counting,
the counter will reset.
● The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A)
without the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and
Fuel Injection System, the DTC and freeze frame data will be stored until the vehicle is driven 80 times

EC-1243
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33ER]
(driving pattern C) without the same malfunction recurring. The “TIME” in “SELF-DIAGNOSTIC
RESULTS” mode of CONSULT-II will count the number of times the vehicle is driven.
● The 1st trip DTC is not displayed when the self-diagnosis results in OK for the 2nd trip.
SUMMARY CHART
Items Fuel Injection System Misfire Other
MIL (goes off) 3 (pattern B) 3 (pattern B) 3 (pattern B)
DTC, Freeze Frame Data (no
80 (pattern C) 80 (pattern C) 40 (pattern A)
display)
1st Trip DTC (clear) 1 (pattern C), *1 1 (pattern C), *1 1 (pattern B)
1st Trip Freeze Frame Data
*1 , *2 *1 , *2 1 (pattern B)
(clear)
For details about patterns B and C under “Fuel Injection System” and “Misfire”, see EC-1246 .
For details about patterns A and B under “Other”, see EC-1248 .
*1 : Clear timing is at the moment OK is detected.
*2 : Clear timing is when the same malfunction is detected in the 2nd trip.

EC-1244
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33ER]
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS FOR “MIS-
FIRE” <EXHAUST QUALITY DETERIORATION>, “FUEL INJECTION SYSTEM” A

EC

SEF392S

*1: When the same malfunction is *2: MIL will go off after vehicle is driven *3: When the same malfunction is
detected in two consecutive trips, 3 times (pattern B) without any mal- detected in two consecutive trips, the
MIL will light up. functions. DTC and the freeze frame data will
be stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: The 1st trip DTC and the 1st trip
will not be displayed any longer after the first time, the 1st trip DTC and freeze frame data will be cleared at
vehicle is driven 80 times (pattern C) the 1st trip freeze frame data will be the moment OK is detected.
without the same malfunction. (The stored in ECM.
DTC and the freeze frame data still
remain in ECM.)
*7: When the same malfunction is *8: 1st trip DTC will be cleared when
detected in the 2nd trip, the 1st trip vehicle is driven once (pattern C)
freeze frame data will be cleared. without the same malfunction after
DTC is stored in ECM.

EC-1245
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33ER]
EXPLANATION FOR DRIVING PATTERNS FOR “MISFIRE <EXHAUST QUALITY DETERIORA-
TION>”, “FUEL INJECTION SYSTEM”
<Driving Pattern B>
Driving pattern B means the vehicle operation as follows:
All components and systems should be monitored at least once by the OBD system.
● The B counter will be cleared when the malfunction is detected once regardless of the driving pattern.
● The B counter will be counted up when driving pattern B is satisfied without any malfunction.
● The MIL will go off when the B counter reaches 3. (*2 in OBD SYSTEM OPERATION CHART)
<Driving Pattern C>
Driving pattern C means the vehicle operation as follows:
The following conditions should be satisfied at the same time:
Engine speed: (Engine speed in the freeze frame data) ±375 rpm
Calculated load value: (Calculated load value in the freeze frame data) x (1±0.1) [%]
Engine coolant temperature (T) condition:
● When the freeze frame data shows lower than 70°C (158°F), T should be lower than 70°C (158°F).
● When the freeze frame data shows higher than or equal to 70°C (158°F), T should be higher than or equal
to 70°C (158°F).
Example:
If the stored freeze frame data is as follows:
Engine speed: 850 rpm, Calculated load value: 30%, Engine coolant temperature: 80°C (176°F)
To be satisfied with driving pattern C, the vehicle should run under the following conditions:
Engine speed: 475 - 1,225 rpm, Calculated load value: 27 - 33%, Engine coolant temperature: more than 70°C
(158°F)
● The C counter will be cleared when the malfunction is detected regardless of the vehicle conditions
described above.
● The C counter will be counted up when the vehicle conditions described above is satisfied without the
same malfunction.
● The DTC will not be displayed after C counter reaches 80.
● The 1st trip DTC will be cleared when C counter is counted once without the same malfunction after DTC
is stored in ECM.

EC-1246
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33ER]
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS EXCEPT FOR
“MISFIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYSTEM” A

EC

SEF393SD

*1: When the same malfunction is *2: MIL will go off after vehicle is driven *3: When the same malfunction is
detected in two consecutive trips, 3 times (pattern B) without any mal- detected in two consecutive trips, the
MIL will light up. functions. DTC and the freeze frame data will
be stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: 1st trip DTC will be cleared after
will not be displayed any longer after the first time, the 1st trip DTC and vehicle is driven once (pattern B)
vehicle is driven 40 times (pattern A) the 1st trip freeze frame data will be without the same malfunction.
without the same malfunction. stored in ECM.
(The DTC and the freeze frame data
still remain in ECM.)
*7: When the same malfunction is
detected in the 2nd trip, the 1st trip
freeze frame data will be cleared.

EC-1247
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[VG33ER]
EXPLANATION FOR DRIVING PATTERNS EXCEPT FOR “MISFIRE <EXHAUST QUALITY
DETERIORATION>”, “FUEL INJECTION SYSTEM”
<Driving Pattern A>

AEC574

● The A counter will be cleared when the malfunction is detected regardless of (1) - (4).
● The A counter will be counted up when (1) - (4) are satisfied without the same malfunction.
● The DTC will not be displayed after the A counter reaches 40.
<Driving Pattern B>
Driving pattern B means the vehicle operation as follows:
All components and systems should be monitored at least once by the OBD system.
● The B counter will be cleared when the malfunction is detected once regardless of the driving pattern.
● The B counter will be counted up when driving pattern B is satisfied without any malfunctions.
● The MIL will go off when the B counter reaches 3 (*2 in OBD SYSTEM OPERATION CHART).

EC-1248
TROUBLE DIAGNOSIS
[VG33ER]
TROUBLE DIAGNOSIS PFP:00004
A
Trouble Diagnosis Introduction UBS00DS3

INTRODUCTION
The engine has an ECM to control major systems such as fuel con- EC
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac- C
uum leaks, fouled spark plugs, or other malfunctions with the engine.

MEF036D
E

It is much more difficult to diagnose a incident that occurs intermit-


tently rather than continuously. Most intermittent incidents are F
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
G

SEF233G

I
A visual check only may not find the cause of the incidents. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the Work Flow on EC-1250 . J
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under K
what conditions they occur. A Diagnostic Worksheet like the example
on next page should be used.
Start your diagnosis by looking for conventional malfunctions first. L
This will help troubleshoot driveability malfunctions on an electroni-
SEF234G
cally controlled engine vehicle.
M

EC-1249
TROUBLE DIAGNOSIS
[VG33ER]
WORK FLOW
Flow Chart

SEF510ZF

*1 If time data of “SELF-DIAG *2 If the incident cannot be verified, per- *3 If the on board diagnostic system
RESULTS” is other than [0] or [1t], form EC-1305, "TROUBLE DIAGNO- cannot be performed, check main
perform EC-1305, "TROUBLE DIAG- SIS FOR INTERMITTENT power supply and ground circuit.
NOSIS FOR INTERMITTENT INCI- INCIDENT" . Refer to EC-1306, "POWER SUP-
DENT" . PLY AND GROUND CIRCUIT" .
*4 If malfunctioning part cannot be *5 EC-1238, "Driving Pattern". *6 EC-1301, "TROUBLE DIAGNOSIS -
detected, perform EC-1305, "TROU- SPECIFICATION VALUE".
BLE DIAGNOSIS FOR INTERMIT-
TENT INCIDENT" .

EC-1250
TROUBLE DIAGNOSIS
[VG33ER]
Description For Work Flow
STEP DESCRIPTION
A

Get detailed information about the conditions and the environment when the incident/symptom occurred using the
STEP I
EC-1252, "DIAGNOSTIC WORKSHEET" .
EC
Before confirming the concern, check and write down (print out using CONSULT-II or GST) the (1st trip) DTC and the
(1st trip) freeze frame data, then erase the DTC and the data. (Refer to EC-1241 .) The (1st trip) DTC and the (1st
trip) freeze frame data can be used when duplicating the incident at STEP III & IV.
STEP II If the incident cannot be verified, perform EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . C
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the customer.
(The Symptom Matrix Chart will be useful. See EC-1268 .)
Also check related service bulletins for information.
D
Try to confirm the symptom and under what conditions the incident occurs.
The DIAGNOSTIC WORK SHEET and the freeze frame data are useful to verify the incident. Connect CONSULT-II to
STEP III the vehicle in “DATA MONITOR (AUTO TRIG)” mode and check real time diagnosis results.
If the incident cannot be verified, perform EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . E
If the malfunction code is detected, skip STEP IV and perform STEP V.
Try to detect the (1st trip) DTC by driving in (or performing) the DTC Confirmation Procedure. Check and read the (1st
trip) DTC and (1st trip) freeze frame data by using CONSULT-II or GST.
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in “DATA MONITOR (AUTO F
TRIG)” mode and check real time diagnosis results.
STEP IV
If the incident cannot be verified, perform EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
In case the DTC Confirmation Procedure is not available, perform the Overall Function Check instead. The (1st trip)
G
DTC cannot be displayed by this check, however, this simplified check is an effective alternative.
The NG result of the Overall Function Check is the same as the (1st trip) DTC detection.
Take the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX. H
If the normal code is indicated, proceed to the BASIC INSPECTION. (Refer to EC-1255 .) If CONSULT-II is available,
STEP V
perform “DATA MONITOR (SPEC)” mode with CONSULT-II and proceed to the EC-1301, "TROUBLE DIAGNOSIS -
SPECIFICATION VALUE" . (If malfunction is detected, proceed to REPAIR/REPLACE.) Then perform inspections
I
according to the Symptom Matrix Chart. (Refer to EC-1268 .)
Identify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect the
system for mechanical binding, loose connectors or wiring damage using (tracing) Harness Layouts.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in “DATA MONITOR (AUTO J
TRIG)” mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CONSULT-II.
Refer to EC-1276 , EC-1296 .
STEP VI
The Diagnostic Procedure in EC section contains a description based on open circuit inspection. A short circuit
K
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to GI-25, "How to Per-
form Efficient Diagnosis for an Electrical Incident" .
Repair or replace the malfunction parts. L
If malfunctioning part cannot be detected, perform EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT" .
Once you have repaired the circuit or replaced a component, you need to run the engine in the same conditions and
circumstances which resulted in the customer's initial complaint. M
Perform the DTC Confirmation Procedure and confirm the normal code [DTC No. P0000] is detected. If the incident is
STEP VII
still detected in the final check, perform STEP VI by using a different method from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in ECM
and TCM (Transmission control module). (Refer toEC-1241 and AT-187 )

EC-1251
TROUBLE DIAGNOSIS
[VG33ER]
DIAGNOSTIC WORKSHEET
Description
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
ble-shooting faster and more accurate.
In general, each customer feels differently about a incident. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the one on the next page in order
to organize all the information for troubleshooting.
Some conditions may cause the MIL to come on steady or blink and
DTC to be detected. Examples:
● Vehicle ran out of fuel, which caused the engine to misfire. SEF907L

● Fuel filler cap was left off or incorrectly screwed on, allowing fuel
to evaporate into the atmosphere.

EC-1252
TROUBLE DIAGNOSIS
[VG33ER]
Worksheet Sample
A

EC

LEC031A

EC-1253
TROUBLE DIAGNOSIS
[VG33ER]
DTC Inspection Priority Chart UBS00DS4

If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
Priority Detected items (DTC)
1 ● P0101, P0102, P0103 Mass air flow sensor
● P0112, P0113, P0127 Intake air temperature sensor
● P0117, P0118, P0125 Engine coolant temperature sensor
● P0121, P0122, P0123 Throttle position sensor
● P0181, P0182, P0183 Fuel tank temperature sensor
● P0327, P0328 Knock sensor
● P0335 P1336 CKP sensor (OBD)
● P0340 CMP sensor
● P0460 P0461 P1464 Fuel level sensor
● P0500 VSS
● P0600 A/T control
● P0605 ECM
● P1605 A/T diagnosis communication line
● P1706 PNP switch
2 ● P0132-P0134, P1143, P1144/P0152-P0154, P1163, P1164 HO2S1
● P0031, P0032/P0051, P0052 HO2S1 heater
● P0138, P0139, P1146, P1147/P0158, P0159, P1166, P1167 HO2S2
● P0037, P0038/P0057, P0058 HO2S2 heater
● P0217 Engine coolant overtemperature enrichment protection
● P0444, P0445, P1444 EVAP canister purge volume control solenoid valve
● P0447, P1446, P1448 EVAP canister vent control valve
● P0452, P0453 EVAP control system pressure sensor
● P0510 CTP switch
● P0705-P0755, P1705, P1760 A/T related sensors, solenoid valves and switches
● P0456, P1456 EVAP control system
● P0441 EVAP control system purge flow monitoring
● P1490 P1491 Vacuum cut valve bypass valve
3 ● P0171, P0172, P0174, P0175 Fuel injection system function
● P0306 - P0300 Misfire
● P0420, P0430 Three way catalyst function
● P0442/P1442 EVAP control system
● P0455 EVAP control system
● P0505 ISC valve
● P0731-P0734 P0744 A/T function
● P1148, P1168 Closed loop control

EC-1254
TROUBLE DIAGNOSIS
[VG33ER]
Fail-safe Chart UBS00DS5

A
When the DTC listed below is detected, the ECM enters the fail-sate mode and the MIL illuminates.
DTC No. Detected items Engine operating condition in fail-safe mode
P0102 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut. EC
P0103
P0117 Engine coolant temperature Engine coolant temperature will be determined by ECM based on the time after turning
P0118 sensor circuit ignition switch ON or START.
C
CONSULT-II displays the engine coolant temperature decided by ECM.
Engine coolant temperature decided (CONSULT-II
Condition
display)
D
Just as ignition switch is turned ON
40°C (104°F)
or START
More than approx. 4 minutes after
ignition ON or START
80°C (176°F) E

40 - 80°C (104 - 176°F)


Except as shown above
(Depends on the time)
F
P0122 Throttle position sensor cir- Throttle position will be determined based on the injected fuel amount and the engine
P0123 cuit speed.
Therefore, acceleration will be poor.
Condition Driving condition G
When engine is idling Normal
When accelerating Poor acceleration
H
Unable to ECM ECM fail-safe activating condition
access ECM The computing function of the ECM was judged to be malfunctioning.
When the fail-safe system activates (i.e., if the ECM detects a malfunction condition in
the CPU of ECM), the MIL on the instrument panel lights to warn the driver. I
However it is not possible to access ECM and DTC cannot be confirmed.
Engine control with fail-safe
When ECM fail-safe is operating, fuel injection, ignition timing, fuel pump operation, and
IACV-AAC valve operation are controlled under certain limitations. J
ECM fail-safe operation
Engine speed Engine speed will not rise more than 3,000 rpm
K
Fuel injection Simultaneous multiport fuel injection system
Ignition timing Ignition timing is fixed at the preset value
Fuel pump relay is ON when engine is running L
Fuel pump
and OFF when engine stalls
IACV-AAC valve Full open
Replace ECM, if ECM fail-safe condition is confirmed. M

Basic Inspection UBS00DS6

Precaution:
Perform Basic Inspection without electrical or mechanical loads applied;
● Headlamp switch is OFF,
● Air conditioner switch is OFF,
● Rear window defogger switch is OFF,
● Steering wheel is in the straight-ahead position, etc.

EC-1255
TROUBLE DIAGNOSIS
[VG33ER]

1. INSPECTION START
1. Check service records for any recent repairs that may indicate a related incident, or the current need for
scheduled maintenance.
2. Open engine hood and check the following:
– Harness connectors for improper connections
– Vacuum hoses for splits, kinks, or improper connections
– Wiring for improper connections, pinches, or cuts

With CONSULT-II>>GO TO 2.
With GST>>GO TO 2.
With No Tools>> GO TO 15.

SEF983U

2. CONNECT CONSULT-II OR GST TO THE VEHICLE


With CONSULT-II
Connect CONSULT-II to the data link connector for CONSULT-II and select “ENGINE” from the menu. Refer to
EC-1286, "INSPECTION PROCEDURE" .
With GST
Connect GST to the data link connector for GST.
Refer to EC-1295, "INSPECTION PROCEDURE" .

With CONSULT-II>>GO TO 3.
With GST>>GO TO 14.

EC-1256
TROUBLE DIAGNOSIS
[VG33ER]
3. CHECK FI CAM FUNCTION A
With CONSULT-II
1. Turn ignition switch ON.
EC
2. Select “COOLAN TEMP/S” in “DATA MONITOR” mode with
CONSULT-II.
3. Start engine and warm it up.
C

E
SEF013Y

4. When engine coolant temperature is 75 to 85°C (167 to 185°F),


check the following. F
– The center of mark A is aligned with mark C .
– The cam follower lever's roller is not touching the fast idle cam.
G
OK or NG
OK >> GO TO 4.
NG >> 1. Check FI cam. Refer to EC-1225, "Fast Idle Cam
(FIC) Inspection and Adjustment" . H
2. GO TO 4.
SEF971R
I
4. CHECK IGNITION TIMING
With CONSULT-II J
1. Warm up engine to normal operating temperature.
2. Select “IGNITION TIMING ADJ” in “WORK SUPPORT” mode
and touch “START”. K

PEF546N

3. Check ignition timing at idle using a timing light.


M/T: 10±5° BTDC (in Neutral position)
A/T: 10±5° BTDC (in P or N position)
OK or NG
OK >> GO TO 5.
NG >> 1. Adjust ignition timing by turning distributor. Refer to
EC-1214, "Idle Speed/Ignition Timing/Idle Mixture
Ratio Adjustment" .
2. GO TO 5. SEF927Z

EC-1257
TROUBLE DIAGNOSIS
[VG33ER]
5. CHECK BASE IDLE SPEED
With CONSULT-II
1. Select “TARGET IDLE RPM ADJ” in “WORK SUPPORT” mode
and touch “START”.
2. Check idle speed.
M/T: 700±50 rpm (in Neutral position)
A/T: 700±50 rpm (in P or N position)
OK or NG
OK >> GO TO 6.
NG >> 1. Adjust engine speed by turning idle speed adjusting
screw. Refer to EC-1214, "Idle Speed/Ignition Timing/ SEC019C
Idle Mixture Ratio Adjustment" .
2. GO TO 6.

6. CHECK CLOSED THROTTLE POSITION SWITCH IDLE POSITION-I


With CONSULT-II
NOTE:
Always check ignition timing and base idle speed before performing the following.
1. Warm up engine to normal operating temperature.
2. Check FI cam, refer to procedure 3.
3. Stop engine.

>> GO TO 7.

EC-1258
TROUBLE DIAGNOSIS
[VG33ER]
7. CHECK CLOSED THROTTLE POSITION SWITCH IDLE POSITION-II A
1. Turn ignition switch ON.
2. Select “TP SW/TP SEN IDLE POSI ADJ” in “WORK SUPPORT” mode.
3. Read “CLSD THL/P SW” signal under the following conditions. EC
● Insert a 0.3 mm (0.012 in) and 0.4 mm (0.016 in) feeler gauge
alternately between the throttle adjust screw (TAS) and throttle
drum as shown in the figure and check the signal. C

BBIA0419E

I
SEF715Y

“CLSD THL/P SW” signal should remain “ON” while inserting 0.3 mm (0.012 in) feeler gauge.
“CLSD THL/P SW” signal should remain “OFF” while inserting 0.4 mm (0.016 in) feeler gauge. J
OK or NG
OK >> GO TO 12.
NG >> GO TO 8. K
8. ADJUSTMENT THROTTLE POSITION SWITCH IDLE POSITION
L
With CONSULT-II
NOTE:
● Never adjust throttle adjust screw (TAS).
M
● Do not touch throttle drum when checking “CLSD THL/P SW” signal, doing so may cause an
incorrect adjustment.
1. Warm up engine to normal operating temperature.
2. Check FI cam. Refer to procedure 3.
3. Stop engine.
4. Loosen throttle position sensor fixing bolts.

>> GO TO 9.

EC-1259
TROUBLE DIAGNOSIS
[VG33ER]
9. ADJUSTMENT CLOSED THROTTLE POSITION SWITCH IDLE POSITION-II
1. Turn ignition switch ON.
2. Select “TP SW/TP SEN IDLE POSI ADJ” in “WORK SUPPORT” mode.
3. Insert 0.35 mm (0.0138 in) feeler gauge between throttle adjust
screw and throttle drum as shown in the figure.
4. Open throttle valve and then close.

BBIA0419E

5. Check “CLSD THL/P SW” signal.


“CLSD THL/P SW” signal should remain “OFF” when the
throttle valve is closed.
OK or NG
OK >> GO TO 11.
NG >> GO TO 10.

SEF715Y

10. ADJUSTMENT THROTTLE POSITION SWITCH IDLE POSITION-III


With CONSULT-II
Turn throttle position sensor body counterclockwise until “CLSD
THL/P SW” signal switches to “OFF”.

>> GO TO 11.

SEF689W

EC-1260
TROUBLE DIAGNOSIS
[VG33ER]
11. ADJUSTMENT THROTTLE POSITION SWITCH IDLE POSITION-IV A
With CONSULT-II
1. Remove 0.35 mm (0.0138 in) feeler gauge then insert 0.3 mm (0.012 in) feeler gauge.
EC
2. Temporarily tighten sensor body fixing bolts as follows.
– Gradually move the sensor body clockwise and stop it
when “CLSD THL/P SW” signal switches from “OFF” to
C
“ON”, then temporarily tighten sensor body fixing bolts.
3. Make sure two or three times that the signal is “ON” when the
throttle valve is closed and “OFF” when it is opened.
D
4. Remove 0.3 mm (0.012 in) feeler gauge then insert 0.4 mm
(0.016 in) feeler gauge.
5. Make sure two or three times that the signal remains “OFF”
when the throttle valve is closed. E
6. Tighten throttle position sensor. SEF689W
7. Check the “CLSD THL/P SW” signal again.
The signal remains “OFF” while closing throttle valve. F
OK or NG
OK >> GO TO 12.
G
NG >> GO TO 8.

12. RESET THROTTLE POSITION SENSOR IDLE POSITION MEMORY


H
With CONSULT-II
NOTE:
Always warm up engine to normal operating temperature. If engine is cool, the throttle position sensor I
idle position memory will not be reset correctly.
1. Remove feeler gauge.
2. Start engine. J
3. Warm up engine to normal operating temperature.
4. Select “TP SW/TP SEN IDLE POSI ADJ” in “WORK SUPPORT” mode.
K
5. Stop engine. (Turn ignition switch OFF.)
6. Turn ignition switch ON and wait at least 5 seconds.
7. Turn ignition switch OFF and wait at least 5 seconds. L

SEF864V

8. Repeat steps 5 and 6 until “CLSD THL POS” signal changes to


“ON”.

>> GO TO 13.

SEF715Y

EC-1261
TROUBLE DIAGNOSIS
[VG33ER]
13. CHECK TARGET IDLE SPEED
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “ENG SPEED” in “DATA MONITOR” mode.
3. Check idle speed.
M/T: 750±50 rpm (in Neutral position)
A/T: 750±50 rpm (in P or N position)
OK or NG
OK >> INSPECTION END.
NG >> 1. Adjust idle speed. Refer to EC-1214, "Idle Speed/Igni-
tion Timing/Idle Mixture Ratio Adjustment" .
2. GO TO 27. SEF174Y

14. CHECK FI CAM FUNCTION


With GST
1. Turn ignition switch ON.
2. Select MODE 1 with GST.
3. Start engine and warm it up.
4. When engine coolant temperature is 75 to 85°C (167 to 185°F), check the following.
– The center of mark A is aligned with mark C .
– The cam follower lever's roller is not touching the fast idle cam.
OK or NG
OK >> GO TO 16.
NG >> 1. Check FI cam. Refer to EC-1225, "Fast Idle Cam
(FIC) Inspection and Adjustment" .
2. GO TO 16.

SEF971R

EC-1262
TROUBLE DIAGNOSIS
[VG33ER]
15. CHECK FI CAM FUNCTION A
No Tools
1. Set the voltmeter between ECM terminal 59 (Engine coolant
temperature sensor signal) and ground. EC
2. Start engine and warm it up.
C

SEF119W
E
3. When the voltage is between 1.10 to 1.36V, check the following.
– The center of mark A is aligned with mark C .
F
– The cam follower lever's roller is not touching the fast idle cam.
OK or NG
OK >> GO TO 16. G
NG >> 1. Check FI cam. Refer to EC-1225, "Fast Idle Cam
(FIC) Inspection and Adjustment" .
2. GO TO 16.
H
SEF971R

16. CHECK IGNITION TIMING I

Without CONSULT-II
1. Warm up engine to normal operating temperature. J
2. Stop engine and disconnect throttle position sensor harness
connector.
3. Start engine. K

M
BBIA0424E

4. Check ignition timing at idle using a timing light.


M/T: 10±5° BTDC (in Neutral position)
A/T: 10±5° BTDC (in P or N position)
OK or NG
OK >> GO TO 17.
NG >> 1. Adjust ignition timing by turning distributor. Refer to
EC-1214, "Idle Speed/Ignition Timing/Idle Mixture
Ratio Adjustment" .
2. GO TO 17. SEF927Z

EC-1263
TROUBLE DIAGNOSIS
[VG33ER]
17. CHECK BASE IDLE SPEED
Without CONSULT-II
1. Make sure that throttle position sensor harness connector remain disconnected.
2. Does engine speed fall to the following speed?
M/T: 700±50 rpm (in Neutral position)
A/T: 700±50 rpm (in P or N position)
OK or NG
OK >> GO TO 18.
NG >> 1. Adjust engine speed by turning idle speed adjusting screw. Refer to EC-1214, "Idle Speed/Igni-
tion Timing/Idle Mixture Ratio Adjustment" .
2. GO TO 18.

18. CHECK CLOSED THROTTLE POSITION SWITCH IDLE POSITION


Without CONSULT-II
NOTE:
Always check ignition timing and base idle speed before performing the following.
1. Warm up engine to normal operating temperature.
2. Check FI cam, refer to procedure 14 or 15.
3. Stop engine.

>> GO TO 19.

19. CHECK CLOSED THROTTLE POSITION SWITCH IDLE POSITION-I


1. Disconnect closed throttle position switch harness connector.
2. Check continuity between closed throttle position switch termi-
nals 4 and 5 under the following conditions.

SEC298C

● Insert the 0.3 mm (0.012 in) and 0.4 mm (0.016 in) feeler gauge
alternately between the throttle adjust screw (TAS) and throttle
drum as shown in the figure.
Continuity should exist while inserting 0.3 mm (0.012 in)
feeler gauge.
Continuity should not exist while inserting 0.4 mm (0.016 in)
feeler gauge.
OK or NG
OK >> GO TO 24.
NG >> GO TO 20.
BBIA0419E

EC-1264
TROUBLE DIAGNOSIS
[VG33ER]
20. ADJUSTMENT THROTTLE POSITION SWITCH IDLE POSITION A
Without CONSULT-II
NOTE:
● Never adjust throttle adjust screw (TAS). EC
● Do not touch throttle drum when checking continuity, doing so may cause an incorrect adjust-
ment.
C
1. Warm up engine to normal operating temperature.
2. Check FI cam. Refer to procedure 14 or 15.
3. Stop engine. D
4. Loosen throttle position sensor fixing bolts.

>> GO TO 21. E

21. ADJUSTMENT CLOSED THROTTLE POSITION SWITCH IDLE POSITION-II


1. Disconnect closed throttle position switch harness connector. F
2. Insert 0.35 mm (0.0138 in) feeler gauge between the throttle
adjust screw and throttle drum as shown in the figure.
3. Open throttle valve then close. G

I
BBIA0419E

J
4. Check continuity between closed throttle position switch termi-
nals 4 and 5.
Continuity should not exist while closing the throttle K
position sensor.
OK or NG
OK >> GO TO 23. L
NG >> GO TO 22.

M
SEC298C

22. ADJUSTMENT THROTTLE POSITION SWITCH IDLE POSITION-III


Without CONSULT-II
Turn throttle position sensor body counterclockwise until continuity
does not exist.

>> GO TO 23.

SEF689W

EC-1265
TROUBLE DIAGNOSIS
[VG33ER]
23. ADJUSTMENT THROTTLE POSITION SWITCH IDLE POSITION-IV
Without CONSULT-II
1. Remove 0.35 mm (0.0138 in) feeler gauge then insert 0.3 mm (0.012 in) feeler gauge.
2. Temporarily tighten sensor body fixing bolts as follows.
– Gradually move the sensor body clockwise and stop it
when the continuity comes to exist, then temporarily
tighten sensor body fixing bolts.
3. Make sure two or three times that the continuity exists when the
throttle valve is closed and continuity does not exist when it is
opened.
4. Remove 0.3 mm (0.012 in) feeler gauge then insert 0.4 mm
(0.016 in) feeler gauge.
5. Make sure two or three times that the continuity does not exist
when the throttle valve is closed.
SEF689W
6. Tighten throttle position sensor.
7. Check the continuity again.
Continuity does not exist while closing the throttle
valve.
OK or NG
OK >> GO TO 24.
NG >> GO TO 20.

24. RESET THROTTLE POSITION SENSOR IDLE POSITION MEMORY


Without CONSULT-II
NOTE:
Always warm up engine to normal operating temperature. If engine is cool, the throttle position sensor
idle position memory will not be reset correctly.
1. Remove feeler gauge.
2. Start engine.
3. Warm up engine to normal operating temperature.
4. Stop engine. (Turn ignition switch OFF.)
5. Turn ignition switch ON and wait at least 5 seconds.
6. Turn ignition switch OFF and wait at least 5 seconds.
7. Repeat steps 4 and 5 for 20 times.

>> GO TO 25.

SEF864V

EC-1266
TROUBLE DIAGNOSIS
[VG33ER]
25. REINSTALLATION A
Without CONSULT-II
1. Reconnect throttle position sensor harness connector and closed throttle position switch harness connec-
tor. EC
2. Start engine and rev it (2,000 to 3,000 rpm) two or three times under no load and then run engine at idle
speed.
C
>> GO TO 26.

26. CHECK TARGET IDLE SPEED D

Without CONSULT-II
1. Start engine and warm it up to normal operating temperature. E
2. Check idle speed.
M/T: 750±50 rpm (in Neutral position) F
A/T: 750±50 rpm (in P or N position)
OK or NG
G
OK >> GO TO 27.
NG >> 1. Adjust idle speed. Refer to EC-1214, "Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment"
.
2. GO TO 27. H

27. ERASE UNNECESSARY DTC


I
After this inspection, unnecessary DTC No. might be displayed.
Erase the stored memory in ECM and TCM (Transmission control module).
Refer to EC-1241, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION" and AT-187,
"HOW TO ERASE DTC" . J

>> INSPECTION END.


K

EC-1267
TROUBLE DIAGNOSIS
[VG33ER]
Symptom Matrix Chart UBS00DS7

SYSTEM — BASIC ENGINE CONTROL SYSTEM


SYMPTOM

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


Reference

ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page

IDLING VIBRATION
ENGINE STALL

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA


Fuel Fuel pump circuit 3 1 EC-1735
1 1 2 3 2 2 3
Injector circuit 2 EC-1725
Fuel pressure regulator sys-
EC-1228
tem
Evaporative emission system 4 4 4 4 4 4 4 3 3 4 EC-1750
Air Positive crankcase ventilation
1 EC-1768
system
Incorrect idle speed adjust-
3 3 1 1 1 1 1 EC-1214
ment
IACV-AAC valve circuit 1 2 2 1 EC-1582
IACV-FICD solenoid valve cir- 2 3 3 3 2 2 3
2 3 3 EC-1744
cuit
Ignition Incorrect ignition timing adjust-
3 3 1 1 1 1 1 1 EC-1214
ment
Ignition circuit 1 1 2 2 2 2 2 2 EC-1719
Main power supply and ground circuit 1 1 EC-1306
2 3 3 3 3 2 3 1
Air conditioner circuit 2 3 2 MTC-22

EC-1268
TROUBLE DIAGNOSIS
[VG33ER]
SYMPTOM
A

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)

BATTERY DEAD (UNDER CHARGE)


EC

HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


Reference C

ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page

IDLING VIBRATION
D

ENGINE STALL
E

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA


Camshaft position sensor circuit 2 2 EC-1487
F
1 EC-1335, EC-
Mass air flow sensor circuit
1343
G
1 2 2 2 EC-1387, EC-
1396 , EC-
Heated oxygen sensor 1 circuit 3 1408 , EC-
2
1604 , EC- H
1610
EC-1356, EC-
Engine coolant temperature sensor circuit 1 2 3 3 3 3
1379
2 I
EC-1362, EC-
Throttle position sensor circuit 1 2 2 2 2
1371
Incorrect throttle position sensor adjust- J
3 1 1 1 1 1 1 1 EC-1255
ment
Vehicle speed sensor circuit 2 EC-1577
Knock sensor circuit EC-1477 K
3 3 3
3 EC-1602, EC-
ECM 2 2 3 3 2 2 1
1255
Start signal circuit 1 EC-1731 L
Park/neutral position (PNP) switch circuit 3 3 3 EC-1712
3 2
Power steering oil pressure switch circuit 2 EC-1740
M
1 - 6: The numbers refer to the order of inspection.
(continued on next page)

EC-1269
TROUBLE DIAGNOSIS
[VG33ER]
SYSTEM — ENGINE MECHANICAL & OTHER
SYMPTOM

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


Reference

ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
section

IDLING VIBRATION
ENGINE STALL

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA


Fuel Fuel tank FL-3
5
Fuel piping 5 5 5 5 4 5
Vapor lock
5
Valve deposit
Poor fuel (Heavy weight gaso- 5 5 5 5 5 4 5
line, Low octane)

Air Air duct
Air cleaner
Air leakage from air duct
(Mass air flow sensor — throt- 5
5 5 5 5 4 5
tle body)
5 5 4
Throttle body, Throttle wire EM-80
Air leakage from intake mani-
5 —
fold/Collector/Gasket
Crank- Battery SC-4
ing 1 1 1 1 1 1 1
Generator circuit SC-26
Starter circuit 1 SC-9
Park/neutral position (PNP) MT-46, AT-
switch 249
Drive plate/Flywheel 6 EM-80

EC-1270
TROUBLE DIAGNOSIS
[VG33ER]
SYMPTOM
A

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)

BATTERY DEAD (UNDER CHARGE)


EC

HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


Reference C

ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
section

IDLING VIBRATION
D

ENGINE STALL
E

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA


Engine Cylinder head
F
5 5 5 5 5 5 5 5 EM-102
Cylinder head gasket 2 2
Cylinder block
G
Piston 3
Piston ring
6 6 6 6 6 6 6 6
Connecting rod H
Bearing
EM-131, EM-
Crankshaft
91 I
Valve Timing belt
mecha-
Camshaft
nism 6
Intake valve 6 6 6 6 6 6 6 J
2
Exhaust valve
Hydraulic lash adjuster
K
Exhaust Exhaust manifold/Tube/Muffler/
Gasket 6 6 6 6 6 6 6 6 EX-3
Three way catalyst
L
Lubrica- LU-15, LU-16
Oil pan/Oil strainer/Oil pump/
tion , LU-14 , EM-
Oil filter/Oil gallery 6 6 6 6 6 6 6 6 2 88
M
Oil level (Low/Filthy) oil MA-30
Cooling Radiator/Hose/Radiator filler
cap
Thermostat 5 5 CO-25, CO-
28 , CO-32 ,
Water pump
6 6 6 6 6 6 6 2 6 CO-30
Water gallery
Cooling fan 5 5
Coolant level (low)/Contami-
MA-26
nated coolant
1 - 6: The numbers refer to the order of inspection.
(continued on next page)

EC-1271
TROUBLE DIAGNOSIS
[VG33ER]
Engine Control Component Parts Location UBS00DS8

BBIA0420E

EC-1272
TROUBLE DIAGNOSIS
[VG33ER]

EC

BBIA0186E

EC-1273
TROUBLE DIAGNOSIS
[VG33ER]

PBIB1177E

PBIB1469E

EC-1274
TROUBLE DIAGNOSIS
[VG33ER]
Circuit Diagram UBS00DS9

EC

BBWA0507E

EC-1275
TROUBLE DIAGNOSIS
[VG33ER]
ECM Harness Connector Terminal Layout UBS00DSA

SEF533P

ECM Terminals and Reference Value UBS00DSB

PREPARATION
1. ECM is located behind the instrument lower cover. For this
inspection:
● Remove instrument lower cover.

LEC106A

2. Remove ECM harness protector.

AEC913

3. Perform all voltage measurements with the connector con-


nected. Extend tester probe as shown to perform tests easily.
● Open harness securing clip to make testing easier.

● Use extreme care not to touch 2 pins at 1 time.

● Data is for comparison and may not be exact.

MEC486B

ECM INSPECTION TABLE


Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.

EC-1276
TROUBLE DIAGNOSIS
[VG33ER]
TER-
WIRE A
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

Approximately 0.7V
EC
[Engine is running]
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at C
idle

SEF988U
1 PU/W Ignition signal D
1.1 - 1.5V

[Engine is running] E
● Engine speed is 2,000 rpm

F
SEF989U

1 - 2V
[Engine is running] G
● Warm-up condition
● Idle speed
NOTE: H
The pulse cycle changes depending on rpm at
idle
SEF992U
3 P/L Tachometer I
3 - 5V

[Engine is running] J
● Engine speed is 2,000 rpm

K
SEF993U

[Engine is running]
[Ignition switch: OFF]
0 - 1.5V L
● For a few seconds after turning ignition switch
ECM relay OFF
4 OR/B
(Self shut-off)
[Ignition switch: OFF]
BATTERY VOLTAGE M
● More than a few seconds after turning ignition (11 - 14V)
switch OFF

EC-1277
TROUBLE DIAGNOSIS
[VG33ER]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
BATTERY VOLTAGE
(11 - 14V)

[Engine is running]
● Idle speed

EVAP canister purge SEF994U


5 R/Y volume control solenoid
valve BATTERY VOLTAGE
(11 - 14V)

[Engine is running]
● Engine speed is 2,000 rpm (More than 100
seconds after starting engine)

SEF995U

[Ignition switch: ON] BATTERY VOLTAGE


SCB valve control sole- ● Engine stopped (11 - 14V)
6 G/W
noid valve [Engine is running]
Approximately 0V
● Idle speed
[Ignition switch: ON]
7 Y/G A/T check signal 0 - 3.0V
[Engine is running]
[Engine is running]
● Idle speed
0V
● Ambient air temperature is above 25°C (77°F)
● Air conditioner is operating
[Engine is running]
Ambient air tempera- ● Idle speed BATTERY VOLTAGE
9 B/Y
ture switch ● Ambient air temperature is below 19°C (66°F) (11 - 14V)
● Air conditioner is operating
[Engine is running]
● Idle speed
Approximately 5V
● Ambient air temperature is below 19°C (66°F)
● Air conditioner is not operating
[Engine is running]
10 B/R ECM ground Engine ground
● Idle speed
[Ignition switch: ON]
● For a few seconds after turning ignition switch
0 - 1V
ON
11 W/R Fuel pump relay [Engine is running]
[Ignition switch: ON]
BATTERY VOLTAGE
● More than a few seconds after turning ignition (11 - 14V)
switch ON
[Engine is running]
0 - 1V
● Both A/C switch and blower switch are ON*
12 P Air conditioner relay
[Engine is running] BATTERY VOLTAGE
● A/C switch is OFF (11 - 14V)

EC-1278
TROUBLE DIAGNOSIS
[VG33ER]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.
[Ignition switch: ON] 0 - 1V
Malfunction indicator EC
18 R/W [Engine is running] BATTERY VOLTAGE
lamp
● Idle speed (11 - 14V)

[Engine is running]
19 B/R ECM ground Engine ground C
● Idle speed
[Ignition switch: ON] Approximately 0V
20 L/OR Start signal
[Ignition switch: START] 9 - 12V D
[Engine is running]
● Both A/C switch and blower switch are ON Approximately 0V
21 G/R Air conditioner switch (Compressor operates)* E
[Engine is running] BATTERY VOLTAGE
● A/C switch is OFF (11 - 14V)

[Ignition switch: ON] F


Approximately 0V
Park/neutral position ● Shift lever: P or N (A/T), Neutral (M/T)
22 L/B
(PNP) switch [Ignition switch: ON]
Approximately 5V G
● Except above position
[Engine is running]
● Warm-up condition
H
● More than -40.0 kpa (-300 mmHg, -11.81 inHg) 0.15 - 0.85V
of vacuum is applied to the throttle opener with
23 L Throttle position sensor a hand vacuum pump
● Accelerator pedal is fully released I
[Ignition switch: ON]
● Engine stopped 3.5 - 4.7V
● Accelerator pedal is fully depressed J
[Ignition switch: OFF] 0V
24 W/L Ignition switch BATTERY VOLTAGE
[Ignition switch: ON] K
(11 - 14V)
[Engine is running]
25 B/Y ECM ground Engine ground
● Idle speed
L
[Engine is running]
26 PU/W A/T signal No. 1 Approximately 0 - 1.0V
● Idle speed
[Engine is running] M
27 P/B A/T signal No. 2 Approximately 0 - 1.0V
● Idle speed
[Engine is running]
● Warm-up condition
● More than -40.0 kpa (-300 mmHg, -11.81 inHg) BATTERY VOLTAGE
of vacuum is applied to the throttle opener with (11 - 14V)
Throttle position switch a hand vacuum pump
28 BR/W
(Closed position) ● Accelerator pedal is fully released
[Ignition switch: ON]
● Engine stopped Approximately 0V
● Accelerator pedal is depressed

EC-1279
TROUBLE DIAGNOSIS
[VG33ER]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

2 - 3V

[Engine is running]
● Lift up the vehicle
29 G/B Vehicle speed sensor
● Shift lever: 2nd (M/T), D (A/T)
● Vehicle speed is 40 km/h (25 MPH)

SEF996U

[Engine is running]
32 B/Y ECM ground Engine ground
● Idle speed
[Engine is running]
35 G/R A/T signal No. 3 Approximately 0 - 1.0V
● Idle speed
[Engine is running]
Approximately 0V
Power steering oil pres- ● Steering wheel is being turned
39 GY/R
sure switch [Engine is running]
Approximately 5V
● Steering wheel is not being turned
42 B/W Sensor power supply [Ignition switch: ON] Approximately 5V
[Engine is running]
43 BR Sensor ground ● Warm-up condition Approximately 0V
● Idle speed

0.3 - 0.5V
[Engine is running]
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle

44 PU Camshaft position sen- SEF997U

48 PU sor (Reference signal)


0.3 - 0.5V

[Engine is running]
● Engine speed is 2,000 rpm

SEF998U

Approximately 0 - 4.8V
46 OR/B Fuel level sensor [Ignition switch: ON] Output voltage varies with fuel
level.

EC-1280
TROUBLE DIAGNOSIS
[VG33ER]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.
1 - 2V
[Engine is running] (AC range) EC
● Warm-up condition
● Idle speed
NOTE: C
The pulse cycle changes depending on rpm at
idle

Crankshaft position SEF690W D


47 L
sensor (OBD) 3 - 4V
(AC range)
E
[Engine is running]
● Engine speed is 2,000 rpm
F

SEF691W

G
Approximately 2.5V
[Engine is running]
● Warm-up condition
● Idle speed H
NOTE:
The pulse cycle changes depending on rpm at
idle I
Camshaft position sen- SEF999U
49 LG
sor (Position signal)
Approximately 2.5V
J
[Engine is running]
● Engine speed is 2,000 rpm
K

SEF001V

0 - Approximately 1.0V
L

[Engine is running]
Heated oxygen sensor M
50 B ● Warm-up condition
1 (bank 1)
● Engine speed is 2,000 rpm

SEF002V

0 - Approximately 1.0V

[Engine is running]
Heated oxygen sensor
51 G ● Warm-up condition
1 (bank 2)
● Engine speed is 2,000 rpm

SEF002V

EC-1281
TROUBLE DIAGNOSIS
[VG33ER]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Warm-up condition 1.0 - 1.7V
● Idle speed
54 R Mass air flow sensor
[Engine is running]
● Warm-up condition 1.7 - 2.3V
● Engine speed is 2,500 rpm
[Engine is running]
Mass air flow sensor
55 G ● Warm-up condition Approximately 0V
ground
● Idle speed
[Engine is running]
● Warm-up condition

Heated oxygen sensor ● Revving engine from idle to 3,000 rpm quickly
56 OR after the following conditions are met 0 - Approximately 1.0V
2 (bank 1)
– Keeping the engine speed between 3,500 and
4,000 rpm for 1 minute and at idle for 1 minute
under no load
[Engine is running]
● Warm-up condition

Heated oxygen sensor ● Revving engine from idle to 3,000 rpm quickly
57 Y after the following conditions are met 0 - Approximately 1.0V
2 (bank 2)
– Keeping the engine speed between 3,500 and
4,000 rpm for 1 minute and at idle for 1 minute
under no load
Approximately 0 - 4.8V
Engine coolant temper-
59 LG/R [Engine is running] Output voltage varies with engine
ature sensor
coolant temperature
Approximately 0 - 4.8V
Fuel tank temperature
60 Y/B [Engine is running] Output voltage varies with fuel
sensor
temperature
Approximately 0 - 4.8V
Intake air temperature
61 PU/R [Engine is running] Output voltage varies with intake
sensor
air temperature.
EVAP control system
62 Y [Ignition switch: ON] Approximately 1.8 - 4.8V
pressure sensor
[Engine is running]
64 W Knock sensor Approximately 2.5V
● Idle speed

Fuel level sensor [Engine is running]


66 B Approximately 0V
ground ● Idle speed
BATTERY VOLTAGE
67 B/P Power supply for ECM [Ignition switch: ON]
(11 - 14V)
[Engine is running]
69 LG/R Data link connector 6 - 10V
● CONSULT-II or GST is disconnected
BATTERY VOLTAGE
72 B/P Power supply for ECM [Ignition switch: ON]
(11 - 14V)
Power supply BATTERY VOLTAGE
80 SB [Ignition switch: OFF]
(Back-up) (11 - 14V)

EC-1282
TROUBLE DIAGNOSIS
[VG33ER]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.

8 - 11V
[Engine is running] EC
● Warm-up condition
● Idle speed
NOTE: C
The pulse cycle changes depending on rpm at
idle
SEF005V
101 OR/L IACV-AAC valve D
7 - 10V

[Engine is running]
E
● Warm-up condition
● Engine speed is 3,000 rpm

F
SEF692W

BATTERY VOLTAGE
[Engine is running] (11 - 14V) G
● Warm-up condition
● Idle speed
NOTE: H
The pulse cycle changes depending on rpm at
102 W/B Injector No. 1 idle
104 W/R Injector No. 3
106 W/G Injector No. 5 SEF007V
I
109 W/L Injector No. 2 BATTERY VOLTAGE
111 W/PU Injector No. 4
(11 - 14V)
113 W Injector No. 6
J
[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm
K

SEF008V

EVAP canister vent BATTERY VOLTAGE L


108 R/G [Ignition switch: ON]
control valve (11 - 14V)
[Engine is running]
116 B/R ECM ground Engine ground
● Idle speed M
[Engine is running] BATTERY VOLTAGE
117 B/P Current return
● Idle speed (11 - 14V)

[Engine is running]
● Warm-up condition Approximately 0.4V
Heated oxygen sensor
119 BR/Y ● Engine speed is below 2,800 rpm
1 heater (bank 1)
[Engine is running] BATTERY VOLTAGE
● Engine speed is above 2,800 rpm (11 - 14V)

Vacuum cut valve BATTERY VOLTAGE


120 P/B [Ignition switch: ON]
bypass valve (11 - 14V)
[Engine is running]
● Warm-up condition Approximately 0.4V
Heated oxygen sensor Engine speed is below 2,800 rpm
121 BR ●
1 heater (bank 2)
[Engine is running] BATTERY VOLTAGE
● Engine speed is above 2,800 rpm (11 - 14V)

EC-1283
TROUBLE DIAGNOSIS
[VG33ER]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Engine speed is below 3,600 rpm after the fol-
lowing conditions are met
– Engine: After warning up 0 - 1.0V
– Keeping the engine speed between 3,500 and
Heated oxygen sensor 4,000 rpm for 1 minute and at idle for 1 minute
122 R/B
2 heater (bank 1) under no load
[Ignition switch: ON]
● Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
● Engine speed is above 3,600 rpm
[Engine is running]
● Engine speed is below 3,600 rpm after the fol-
lowing conditions are met
– Engine: After warning up 0 - 1.0V
– Keeping the engine speed between 3,500 and
Heated oxygen sensor 4,000 rpm for 1 minute and at idle for 1 minute
123 R/Y
2 heater (bank 2) under no load
[Ignition switch: ON]
● Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
● Engine speed is above 3,600 rpm
[Engine is running]
124 B/R ECM ground Engine ground
● Idle speed
*: Any mode except OFF, ambient air temperature is above 25°C (77°F).
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

CONSULT-II Function UBS00DSC

FUNCTION
Diagnostic test mode Function
This mode enables a technician to adjust some devices faster and more accurately by following the
Work support
indications on the CONSULT-II unit.
Self-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame data
Self-diagnostic results
can be read and erased quickly.*
Data monitor Input/Output data in the ECM can be read.
Input/Output specification of the basic fuel schedule, AFM, A/F feedback control value and the other
Data monitor (SPEC)
data monitor items can be read.
Diagnostic Test Mode in which CONSULT-II drives some actuators apart from the ECMs and also
Active test
shifts some parameters in a specified range.
DTC & SRT confirmation The status of system monitoring tests and the self-diagnosis status/result can be confirmed.
Function test This mode is used to inform customers when their vehicle condition requires periodic maintenance.
ECM part number ECM part number can be read.
*: The following emission-related diagnostic information is cleared when the ECM memory is erased.
● Diagnostic trouble codes
● 1st trip diagnostic trouble codes
● Freeze frame data
● 1st trip freeze frame data
● System readiness test (SRT) codes
● Test values
● Others

EC-1284
TROUBLE DIAGNOSIS
[VG33ER]
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
DIAGNOSTIC TEST MODE
A

SELF-DIAGNOS- DTC & SRT CON-


TIC RESULTS DATA FIRMATION
Item WORK DATA EC
MONI- DTC
SUP- FREEZE MONI- ACTIVE SRT
TOR WORK
PORT DTC*1 FRAME TOR TEST STA-
(SPEC) SUP-
DATA*2 TUS
PORT C
Camshaft position sensor × × × ×
Mass air flow sensor × × ×
Engine coolant temperature sensor × × × × ×
D

Heated oxygen sensor 1 × × × × ×


Heated oxygen sensor 2 × × × × × E
Vehicle speed sensor × × × ×
ENGINE CONTROL COMPONENT PARTS

Throttle position sensor × × × ×


Fuel tank temperature sensor × × × × F
EVAP control system pressure
× × ×
sensor
Intake air temperature sensor × × × ×
G
INPUT

Crankshaft position sensor (OBD) ×


Knock sensor × H
Ignition switch (start signal) × ×
Closed throttle position switch × × ×
Closed throttle position switch I
× ×
(throttle position sensor signal)
Air conditioner switch × ×
Park/neutral position (PNP) switch × × ×
J

Power steering oil pressure switch × ×


Battery voltage × ×
K
Ambient air temperature switch × ×
Injectors × × ×
L
ENGINE CONTROL COMPONENT PARTS

Power transistor (Ignition timing) × × × ×


IACV-AAC valve × × × × ×
EVAP canister purge volume con-
trol solenoid valve
× × × × × M
Air conditioner relay × ×
OUTPUT

Fuel pump relay × × × ×


Heated oxygen sensor 1 heater × × × ×
Heated oxygen sensor 2 heater × × × ×
EVAP canister vent control valve × × × ×
Vacuum cut valve bypass valve × × × × ×
SCB valve control solenoid valve × × × ×
Calculated load value × × ×
X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-1287, "Freeze Frame Data and 1st Trip Freeze Frame Data" .

EC-1285
TROUBLE DIAGNOSIS
[VG33ER]
INSPECTION PROCEDURE
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data
link connector which is located under LH dash panel near the
fuse box cover.

LEC104A

3. Turn ignition switch ON.


4. Touch “START (NISSAN BASED VHCL)”.

MBIB0233E

5. Touch “ENGINE”.
If “ENGINE” is not indicated, go to GI-36, "CONSULT-II Data
Link Connector (DLC) Circuit" .

SEF948Y

6. Perform each diagnostic test mode according to each service


procedure.
For further information, see the CONSULT-II Operation Manual.

SEF949Y

EC-1286
TROUBLE DIAGNOSIS
[VG33ER]
WORK SUPPORT MODE
Work Item A
WORK ITEM CONDITION USAGE
TP SW/TP SEN IDLE POSI ADJ ● FOLLOW THE BASIC INSPECTION INSTRUCTION IN When adjusting the idle throttle
EC
THE SERVICE MANUAL. position
IGNITION TIMING ADJ ● IGNITION TIMING FEEDBACK CONTROL WILL BE When adjusting target ignition tim-
HELD BY TOUCHING “START”. AFTER DOING SO, ing
ADJUST IGNITION TIMING WITH A TIMING LIGHT BY After adjustment, confirm target C
TURNING THE CAMSHAFT POSITION SENSOR. ignition timing with a timing light
by turning the distributor.
FUEL PRESSURE RELEASE ● FUEL PUMP WILL STOP BY TOUCHING “START” DUR- When releasing fuel pressure D
ING IDLING. from fuel line
CRANK A FEW TIMES AFTER ENGINE STALLS.
SELF-LEARNING CONT ● THE COEFFICIENT OF SELF-LEARNING CONTROL When clean the coefficient of self- E
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF- learning control valve
FICIENT.
EVAP SYSTEM CLOSE OPEN THE VACUUM CUT VALVE BYPASS VALVE AND When detecting EVAP vapor leak
CLOSE THE EVAP CANISTER VENT CONTROL VALVE IN point of EVAP system F
ORDER TO MAKE EVAP SYSTEM CLOSE UNDER THE
FOLLOWING CONDITIONS.
● IGN SW ON G
● ENGINE NOT RUNNING
● AMBIENT TEMPERATURE IS ABOVE 0°C (32°F).
● NO VACUUM AND NO HIGH PRESSURE IN EVAP SYS- H
TEM
● FUEL TANK TEMP. IS MORE THAN 0°C (32°F).
● WITHIN 10 MINUTES AFTER STARTING “EVAP SYS- I
TEM CLOSE”
● WHEN TRYING TO EXECUTE “EVAP SYSTEM CLOSE”
UNDER THE CONDITION EXCEPT ABOVE, CONSULT-
II WILL DISCONTINUE IT AND DISPLAY APPROPRIATE J
INSTRUCTION.
NOTE:
WHEN STARTING ENGINE, CONSULT-II MAY DISPLAY K
“BATTERY VOLTAGE IS LOW. CHARGE BATTERY”,
EVEN IN USING CHARGED BATTERY.
TARGET IDLE RPM ADJ* ● IDLE CONDITION When adjusting idle speed
L
*: This function is not necessary in the usual service procedure.

SELF-DIAGNOSTIC MODE
Self Diagnostic Item M
Regarding items of DTC and 1st trip DTC, refer to EC-1194, "INDEX FOR DTC" .
Freeze Frame Data and 1st Trip Freeze Frame Data
Freeze frame data
Description
item *
DIAG TROUBLE
● The engine control component part/control system has a trouble code, it is displayed as “PXXXX”. (Refer
CODE
to EC-1194, "INDEX FOR DTC" .)
[PXXXX]
FUEL SYS-B1 ● “Fuel injection system status” at the moment a malfunction is detected is displayed.
● One mode in the following is displayed.
Mode2: Open loop due to detected system malfunction
FUEL SYS-B2 Mode3: Open loop due to driving conditions (power enrichment, deceleration enleanment)
Mode4: Closed loop - using oxygen sensor(s) as feedback for fuel control
Mode5: Open loop - has not yet satisfied condition to go to closed loop
CAL/LD VALUE [%] ● The calculated load value at the moment a malfunction is detected is displayed.

EC-1287
TROUBLE DIAGNOSIS
[VG33ER]
Freeze frame data
Description
item *
COOLANT TEMP [°C]
● The engine coolant temperature at the moment a malfunction is detected is displayed.
or [°F]
S-FUEL TRM-B1 [%] ● “Short-term fuel trim” at the moment a malfunction is detected is displayed.
● The short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel
S-FUEL TRM-B2 [%] schedule.
L-FUEL TRM-B1 [%] ● “Long-term fuel trim” at the moment a malfunction is detected is displayed.
● The long-term fuel trim indicates much more gradual feedback compensation to the base fuel schedule
L-FUEL TRM-B2 [%]
than short-term fuel trim.
ENGINE SPEED [rpm] ● The engine speed at the moment a malfunction is detected is displayed.
VHCL SPEED
● The vehicle speed at the moment a malfunction is detected is displayed.
[km/h] or [mph]
ABSOL TH·P/S [%] ● The throttle valve opening angle at the moment a malfunction is detected is displayed.
B/FUEL SCHDL
● The base fuel schedule at the moment a malfunction is detected is displayed.
[msec]
INT/A TEMP SE [°C]
● The intake air temperature at the moment a malfunction is detected is displayed.
or [°F]
*: The items are the same as those of 1st trip freeze frame data.

DATA MONITOR MODE


Monitored Item
×: Applicable
ECM
MAIN SIG-
Monitored item [Unit] INPUT Description Remarks
NALS
SIGNALS
● Indicates the engine speed computed
ENG SPEED [rpm] × × from the REF signal (120° signal) of the
camshaft position sensor.
● The signal voltage of the mass air flow ● When the engine is stopped, a cer-
MAS A/F SE-B1 [V] × ×
sensor is displayed. tain value is indicated.
● “Base fuel schedule” indicates the fuel
B/FUEL SCHDL injection pulse width programmed into
×
[msec] ECM, prior to any learned on board cor-
rection.
A/F ALPHA-B1 [%] × ● When the engine is stopped, a cer-
● The mean value of the air-fuel ratio tain value is indicated.
feedback correction factor per cycle is
A/F ALPHA-B2 [%] × indicated. ● This data also includes the data for
the air-fuel ratio learning control.
● When the engine coolant tempera-
● The engine coolant temperature (deter- ture sensor is open or short-cir-
COOLAN TEMP/S mined by the signal voltage of the cuited, ECM enters fail-safe mode.
× ×
[°C] or [°F] engine coolant temperature sensor) is The engine coolant temperature
displayed. determined by the ECM is dis-
played.
HO2S1 (B1) [V] × × ● The signal voltage of the heated oxygen
HO2S1 (B2) [V] × × sensor 1 is displayed.

HO2S2 (B1) [V] × × ● The signal voltage of the heated oxygen


HO2S2 (B2) [V] × × sensor 2 is displayed.

EC-1288
TROUBLE DIAGNOSIS
[VG33ER]
ECM
MAIN SIG-
Monitored item [Unit] INPUT Description Remarks A
NALS
SIGNALS
HO2S1 MNTR (B1) ● Display of heated oxygen sensor 1 sig-
× After turning ON the ignition switch,
[RICH/LEAN] nal during air-fuel ratio feedback con- ●
EC
trol: “RICH” is displayed until air-fuel
RICH: means the mixture became mixture ratio feedback control
“rich”, and control is being affected begins.
HO2S1 MNTR (B2) toward a leaner mixture. C
× ● When the air-fuel ratio feedback is
[RICH/LEAN] LEAN: means the mixture became clamped, the value just before the
“lean”, and control is being affected clamping is displayed continuously.
toward a rich mixture.
D
HO2S2 MNTR (B1) ● Display of heated oxygen sensor 2 sig-
×
[RICH/LEAN] nal:
RICH: means the amount of oxygen
after three way catalyst is relatively ● When the engine is stopped, a cer- E
HO2S2 MNTR (B2) small. tain value is indicated.
× LEAN: means the amount of oxygen
[RICH/LEAN]
after three way catalyst is relatively
large. F
● The vehicle speed computed from the
VHCL SPEED SE
× × vehicle speed sensor signal is dis-
[km/h] or [mph]
played. G
● The power supply voltage of ECM is
BATTERY VOLT [V] × ×
displayed.

THRTL POS SEN [V] × ×


● The throttle position sensor signal volt- H
age is displayed.
● The fuel temperature judged from the
FUEL T/TMP SE
× fuel tank temperature sensor signal I
[°C] or [°F]
voltage is displayed.
● The intake air temperature determined
INT/A TEMP SE
× × by the signal voltage of the intake air
[°C] or [°F] J
temperature sensor is indicated.
● The signal voltage of EVAP control sys-
EVAP SYS PRES [V]
tem pressure sensor is displayed.
K
● The signal voltage of the absolute pres-
ABSOL PRES/SE [V]
sure sensor is displayed.
● The signal voltage of the fuel level sen-
FUEL LEVEL SE [V] × L
sor is displayed.
● After starting the engine, [OFF] is
START SIGNAL ● Indicates [ON/OFF] condition from the
× × displayed regardless of the starter
[ON/OFF] starter signal.
signal. M
● Indicates idle position [ON/OFF] com-
CLSD THL POS
× × puted by ECM according to the throttle
[ON/OFF]
position sensor signal.
● Indicates mechanical contact [ON/OFF]
CLSD THL/P SW
× condition of the closed throttle position
[ON/OFF]
switch.
● Indicates [ON/OFF] condition of the air
AIR COND SIG
× × conditioner switch as determined by the
[ON/OFF]
air conditioner signal.
● Indicates [ON/OFF] condition from the
P/N POSI SW
× × park/neutral position (PNP) switch sig-
[ON/OFF]
nal.
● [ON/OFF] condition of the power steer-
PW/ST SIGNAL ing oil pressure switch determined by
× ×
[ON/OFF] the power steering oil pressure signal is
indicated.

EC-1289
TROUBLE DIAGNOSIS
[VG33ER]
ECM
MAIN SIG-
Monitored item [Unit] INPUT Description Remarks
NALS
SIGNALS
AMB TEMP SW ● Indicates [ON/OFF] condition from the
×
[ON/OFF] ambient air temperature switch signal.
IGNITION SW ● Indicates [ON/OFF] condition from igni-
×
[ON/OFF] tion switch.
INJ PULSE-B1
× ● Indicates the actual fuel injection pulse
[msec] ● When the engine is stopped, a cer-
width compensated by ECM according
INJ PULSE-B2 tain computed value is indicated.
to the input signals.
[msec]
● Indicates the ignition timing computed ● When the engine is stopped, a cer-
IGN TIMING [BTDC] ×
by ECM according to the input signals. tain value is indicated.
● “Calculated load value” indicates the
CAL/LD VALUE [%] value of the current airflow divided by
peak airflow.
● Absolute throttle position sensor indi-
cates the throttle opening computed by
ABSOL TH·P/S [%]
ECM according to the signal voltage of
the throttle position sensor.
● Indicates the mass airflow computed by
MASS AIRFLOW
ECM according to the signal voltage of
[g·m/s]
the mass airflow sensor.
● Indicates the IACV-AAC valve control
IACV-AAC/V [%] × value computed by ECM according to
the input signals.
● Indicates the EVAP canister purge vol-
ume control solenoid valve control
value computed by the ECM according
PURG VOL C/V [%] to the input signals.
● The opening becomes larger as the
value increases.
● The air conditioner relay control condi-
AIR COND RLY
× tion (determined by ECM according to
[ON/OFF]
the input signal) is indicated.
● Indicates the fuel pump relay control
FUEL PUMP RLY
× condition determined by ECM accord-
[ON/OFF]
ing to the input signals.
● The control condition of the EVAP can-
ister vent control valve (determined by
VENT CONT/V ECM according to the input signal) is
[ON/OFF] indicated.
● ON: Closed
OFF: Open
● The control condition of the vacuum cut
valve bypass valve (determined by
VC/V BYPASS/V ECM according to the input signal) is
[ON/OFF] indicated.
● ON: Open
OFF: Closed
HO2S1 HTR (B1)
[ON/OFF] ● Indicates [ON/OFF] condition of heated
oxygen sensor 1 heater determined by
HO2S1 HTR (B1) ECM according to the input signals.
[ON/OFF]

EC-1290
TROUBLE DIAGNOSIS
[VG33ER]
ECM
MAIN SIG-
Monitored item [Unit] INPUT Description Remarks A
NALS
SIGNALS
HO2S2 HTR (B1)
[ON/OFF] ● Indicates [ON/OFF] condition of heated
EC
oxygen sensor 2 heater determined by
HO2S2 HTR (B2) ECM according to the input signals.
[ON/OFF]
● The control condition of the SCB valve C
control solenoid valve (determined by
ECM according to the input signals) is
SCB/V CON S/V indicated.
● ON: SCB valve is closed.
D
OFF: SCB valve is opened.
Voltage [V] ● Voltage measured by the voltage probe.
E
● Only “#” is displayed if item is
unable to be measured.
Frequency ● Pulse width, frequency or duty cycle ● Figures with “#”s are temporary
[msec] or [Hz] or [%] measured by the pulse probe. ones. They are the same figures as F
an actual piece of data which was
just previously measured.
NOTE: G
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.

DATA MONITOR (SPEC) MODE


Monitored Items H
ECM
Main
Monitored item [Unit] input Description Remarks
signals
signals I
● The signal voltage of the mass air flow sensor ● When the engine is running, specifi-
MAS A/F SE-B1 [V] × ×
specification is displayed. cation range is indicated.
● “Base fuel schedule” indicates the fuel injec- J
B/FUEL SCHDL ● When the engine is running, specifi-
× tion pulse width programmed into ECM, prior
[msec] cation range is indicated.
to any learned on board correction.
A/F ALPHA-B1 [%] × ● When the engine is running, specifi- K
● Indicates the mean value of the air-fuel ratio cation range is indicated.
A/F ALPHA-B2 [%] × feedback correction factor per cycle. ● This data also includes the data for
the air-fuel ratio learning control.
L
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.

ACTIVE TEST MODE M


Test Item
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
● Engine: Return to the original ● Harness and connector
FUEL INJEC- trouble condition If trouble symptom disappears, see
● Fuel injector
TION ● Change the amount of fuel injec- CHECK ITEM.
tion using CONSULT-II. ● Heated oxygen sensor 1

● Engine: Return to the original


trouble condition
IGNITION TIM- If trouble symptom disappears, see
● Timing light: Set ● Adjust initial ignition timing
ING CHECK ITEM.
● Retard the ignition timing using
CONSULT-II.
● Engine: After warming up, idle
the engine.
IACV-AAC/V Engine speed changes according to ● Harness and connector
OPENING ● Change the IACV-AAC valve the opening percent. ● IACV-AAC valve
opening percent using CON-
SULT-II.

EC-1291
TROUBLE DIAGNOSIS
[VG33ER]
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)

● Engine: After warming up, idle ● Harness and connector


the engine. ● Compression
POWER BAL- ● A/C switch OFF ● Fuel injector
Engine runs rough or dies.
ANCE ● Shift lever: N (A/T), Neutral (M/T) ● Power transistor
● Cut off each injector signal one at ● Spark plug
a time using CONSULT-II. ● Ignition coil

● Engine: Return to the original ● Harness and connector


ENG COOLANT trouble condition If trouble symptom disappears, see ● Engine coolant temperature sen-
TEMP ● Change the engine coolant tem- CHECK ITEM. sor
perature using CONSULT-II. ● Fuel injector
● Ignition switch: ON
(Engine stopped)
FUEL PUMP Fuel pump relay makes the operat- ● Harness and connector
RELAY ● Turn the fuel pump relay “ON” ing sound. ● Fuel pump relay
and “OFF” using CONSULT-II
and listen to operating sound.
● Engine: After warming up, run
engine at 1,500 rpm.
PURG VOL ● Change the EVAP canister purge Engine speed changes according to ● Harness and connector
CONT/V volume control solenoid valve the opening percent. ● Solenoid valve
opening percent using CON-
SULT-II.
FUEL/T TEMP
● Change the fuel tank temperature using CONSULT-II.
SEN
● Ignition switch: ON
(Engine stopped)
VENT CON- Solenoid valve makes an operating ● Harness and connector
TROL/V ● Turn solenoid valve “ON” and sound. ● Solenoid valve
“OFF” with the CONSULT-II and
listen to operating sound.
● Ignition switch: ON
(Engine stopped)
Solenoid valve makes an operating ● Harness and connector
VC/V BYPASS/V ● Turn solenoid valve “ON” and sound. ● Solenoid valve
“OFF” with the CONSULT-II and
listen to operating sound.

DTC & SRT CONFIRMATION MODE


SRT STATUS Mode
For details, refer to EC-1234, "SYSTEM READINESS TEST (SRT) CODE" .
SRT Work Support Mode
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.

EC-1292
TROUBLE DIAGNOSIS
[VG33ER]
DTC Work Support Mode
Test mode Test item Condition Reference page
A

EVAP SML LEAK P0442/P1442 EC-1508, EC-1650


EVAP V/S LEAK P0456/P1456 EC-1556, EC-1675 EC
EVAPRATIVE SYSTEM PURG VOL CN/V P1444 EC-1652
PURGE FLOW P0441 EC-1500
VC CUT/V BP/V P1491 EC-1694 C
HO2S1 (B1) P0134 EC-1408
HO2S1 (B1) P1143 EC-1604
D
HO2S1 (B1) P1144 EC-1610
HO2S1 (B1) P0133 EC-1396
HO2S1 Refer to corresponding
HO2S1 (B2) P0154 EC-1408 E
trouble diagnosis for DTC.
HO2S1 (B2) P1163 EC-1604
HO2S1 (B2) P1164 EC-1610
F
HO2S1 (B2) P0153 EC-1396
HO2S2 (B1) P1146 EC-1617
HO2S2 (B1) P1147 EC-1628 G
HO2S2 (B1) P0139 EC-1427
HO2S2
HO2S2 (B2) P1166 EC-1617
H
HO2S2 (B2) P1167 EC-1628
HO2S2 (B2) P0159 EC-1427

REAL TIME DIAGNOSIS IN DATA MONITOR MODE (RECORDING VEHICLE DATA) I


Description
CONSULT-II has two kinds of triggers and they can be selected by
touching “SETTING” in “DATA MONITOR” mode. J
1. “AUTO TRIG” (Automatic trigger):
● The malfunction will be identified on the CONSULT-II screen in
real time. K
In other words, DTC/1st trip DTC and malfunction item will be
displayed if the malfunction is detected by ECM.
At the moment a malfunction is detected by ECM, “MONITOR” L
in “DATA MONITOR” screen is changed to “Recording Data ...
xx%” as shown at left, and the data after the malfunction detec-
tion is recorded. Then when the percentage reached 100%, SEF705Y

“REAL-TIME DIAG” screen is displayed. If “STOP” is touched on M


the screen during “ Recording Data ... xx%”, “REAL-TIME DIAG” screen is also displayed.
The recording time after the malfunction detection and the
recording speed can be changed by “TRIGGER POINT” and
“Recording Speed”. Refer to CONSULT-II OPERATION MAN-
UAL.
2. “MANU TRIG” (Manual trigger):
● DTC/1st trip DTC and malfunction item will not be displayed
automatically on CONSULT-II screen even though a malfunction
is detected by ECM.
DATA MONITOR can be performed continuously even though a
malfunction is detected.
SEF707X

Operation
1. “AUTO TRIG”

EC-1293
TROUBLE DIAGNOSIS
[VG33ER]
● While trying to detect the DTC/1st trip DTC by performing the DTC Confirmation Procedure, be sure to
select to “DATA MONITOR (AUTO TRIG)” mode. You can confirm the malfunction at the moment it is
detected.
● While narrowing down the possible causes, CONSULT-II should be set in “DATA MONITOR (AUTO
TRIG)” mode, especially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twisting) the suspicious connectors, components
and harness in the DTC Confirmation Procedure, the moment a malfunction is found the DTC/1st trip DTC
will be displayed. (Refer to GI-25, "How to Perform Efficient Diagnosis for an Electrical Incident" .)
2. “MANU TRIG”
● If the malfunction is displayed as soon as “DATA MONITOR” is selected, reset CONSULT-II to “MANU
TRIG”. By selecting “MANU TRIG” you can monitor and store the data. The data can be utilized for further
diagnosis, such as a comparison with the value for the normal operating condition.

SEF720X

Generic Scan Tool (GST) Function UBS00DSD

DESCRIPTION
Generic Scan Tool (OBDII scan tool) complying with SAE J1978 has
8 different functions explained on the next page.
ISO9141 is used as the protocol.
The name “GST” or “Generic Scan Tool” is used in this service man-
ual.

SEF139P

EC-1294
TROUBLE DIAGNOSIS
[VG33ER]
FUNCTION
Diagnostic test mode Function
A

This mode gains access to current emission-related data values, including analog inputs
MODE 1 READINESS TESTS
and outputs, digital inputs and outputs, and system status information.
EC
This mode gains access to emission-related data value which were stored by ECM during
MODE 2 (FREEZE DATA) the freeze frame. For details, refer to EC-1287, "Freeze Frame Data and 1st Trip Freeze
Frame Data" .
This mode gains access to emission-related power train trouble codes which were stored C
MODE 3 DTCs
by ECM.
This mode can clear all emission-related diagnostic information. This includes:
● Clear number of diagnostic trouble codes (MODE 1) D
● Clear diagnostic trouble codes (MODE 3)
MODE 4 CLEAR DIAG INFO ● Clear trouble code for freeze frame data (MODE 1)
● Clear freeze frame data (MODE 2) E
● Reset status of system monitoring test (MODE 1)
● Clear on board monitoring test results (MODE 6 and 7)
F
This mode accesses the results of on board diagnostic monitoring tests of specific com-
MODE 6 (ON BOARD TESTS)
ponents/systems that are not continuously monitored.
This mode enables the off board test drive to obtain test results for emission-related pow-
MODE 7 (ON BOARD TESTS) ertrain components/systems that are continuously monitored during normal driving condi- G
tions.
This mode can close EVAP system in ignition switch ON position (Engine stopped).
When this mode is performed, the following parts can be opened or closed. H
● EVAP canister vent control valve: Closed
● Vacuum cut valve bypass valve: Open
In the following conditions, this mode cannot function. I
MODE 8 — ● Low ambient temperature
● Low battery voltage
● Engine running J
● Ignition switch OFF
● Low fuel temperature
● Too much pressure is applied to EVAP system K
This mode is to enable the off-board to request vehicle specific vehicle information such
MODE 9 CALIBRATION ID
as Vehicle Identification Number (VIN) and calibration IDs.
L
INSPECTION PROCEDURE
1. Turn ignition switch OFF.
2. Connect “GST” to data link connector which is located under LH M
dash panel near the fuse box cover.

LEC104A

EC-1295
TROUBLE DIAGNOSIS
[VG33ER]
3. Turn ignition switch ON.
4. Enter the program according to instruction on the screen or in
the operation manual.
(*: Regarding GST screens in this section, sample screens are
shown.)

AEC059B

5. Perform each diagnostic mode according to each service proce-


dure.
For further information, see the GST Operation Manual of the
tool maker.

AEC060B

CONSULT-II Reference Value in Data Monitor Mode UBS00DSE

Remarks:
● Specification data are reference values.
● Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data in
spite of the ignition timing not being adjusted to the specification data. This IGN TIMING monitors the data calculated by the ECM
according to the signals input from the camshaft position sensor and other ignition timing related sensors.
MONITOR ITEM CONDITION SPECIFICATION
● Run engine and compare CONSULT-II value with the tachometer indica- Almost the same speed as the
ENG SPEED
tion. tachometer indication.
● Engine: After warming up Idle 1.0 - 1.7V
● Air conditioner switch: OFF
MAS A/F SE-B1
● Shift lever: N (A/T), Neutral (M/T) 2,500 rpm 1.7 - 2.3V
● No load
COOLAN TEMP/S ● Engine: After warming up More than 70°C (158°F)
HO2S1 (B1) 0 - 0.3V ←→ Approx. 0.6 -
HO2S1 (B2) 1.0V
Maintaining engine speed at 2,000
● Engine: After warming up LEAN ←→ RICH
HO2S1 MNTR (B1) rpm.
Changes more than 5 times
HO2S1 MNTR (B2)
during 10 seconds.
HO2S2 (B1) ● Warm-up condition 0 - 0.3V ←→ Approx. 0.6 -
HO2S2 (B2) ● After keeping engine speed 1.0V
Revving engine from idle up to 3,000
between 3,500 and 4,000 rpm for rpm quickly
HO2S2 MNTR (B1)
1 minute and at idle for 1 minute LEAN ←→ RICH
HO2S2 MNTR (B2) under no load.
● Turn drive wheels and compare CONSULT-II value speedometer indica- Almost the same speed as the
VHCL SPEED SE
tion with the speedometer indication. speedometer indication
BATTERY VOLT ● Ignition switch: ON (Engine stopped) 11 - 14V
● Engine: After warming up, idle
Throttle valve: fully closed 0.15 - 0.85V
the engine
THRTL POS SEN ● Engine: After warming up
● Ignition switch: ON Throttle valve: fully opened 3.5 - 4.7V
(Engine stopped)

EC-1296
TROUBLE DIAGNOSIS
[VG33ER]
MONITOR ITEM CONDITION SPECIFICATION
A
START SIGNAL ● Ignition switch: ON → START → ON OFF → ON → OFF

CLSD THL POS ● Engine: After warming up, idle Throttle valve: Idle position ON
CLSD THL/P SW the engine Throttle valve: Slightly open OFF EC
Air conditioner switch: OFF OFF
● Engine: After warming up, idle
AIR COND SIG Air conditioner switch: ON
the engine ON
(Compressor operates.) C
Shift lever: P or N (A/T), Neutral (M/T) ON
P/N POSI SW ● Ignition switch: ON
Except above OFF
D
Steering wheel in neutral position
● Engine: After warming up, idle OFF
PW/ST SIGNAL (forward direction)
the engine
The steering wheel is turned ON
E
● Ignition switch: ON Below 19°C (66°F) OFF
AMB TEMP SW ● Compare ambient air tempera-
Above 25°C (77°F) ON
ture with the following:
F
IGNITION SW ● Ignition switch: ON → OFF → ON ON → OFF → ON
● Engine: After warming up Idle 2.4 - 3.7 msec
INJ PULSE-B1 ● Air conditioner switch: OFF G
INJ PULSE-B2 ● Shift lever: N (A/T), Neutral (M/T) 2,000 rpm 1.9 - 3.3 msec
● No load
● Engine: After warming up Idle 1.0 - 1.6 msec H
● Air conditioner switch: OFF
B/FUEL SCHDL
● Shift lever: N (A/T), Neutral (M/T) 2,000 rpm 0.7 - 1.4 msec
● No load I
● Engine: After warming up Idle 10±2° BTDC
● Air conditioner switch: OFF
IGN TIMING J
● Shift lever: N (A/T), Neutral (M/T) 2,000 rpm More than 25° BTDC
● No load
● Engine: After warming up Idle 10 - 20%
K
● Air conditioner switch: OFF
IACV-AAC/V
● Shift lever: N (A/T), Neutral (M/T) 2,000 rpm —
● No load
L
● Engine: After warming up Idle 0%
● Air conditioner switch: OFF
PURG VOL C/V
● Shift lever: N (A/T), Neutral (M/T) 2,000 rpm — M
● No load
A/F ALPHA-B1 Maintaining engine speed at 2,000
● Engine: After warming up 54 - 155%
A/F ALPHA-B2 rpm
EVAP SYS PRES ● Ignition switch: ON 1.8 – 4.8V
AIR COND RLY ● Air conditioner switch: OFF → ON OFF → ON
● Ignition switch is turned to ON (Operates for 5 seconds)
ON
FUEL PUMP RLY ● Engine running or cranking
Except as shown above OFF
VENT CONT/V ● Ignition switch: ON OFF
● Engine: After warming up
HO2S1 HTR (B1) ON
● Engine speed: Below 2,800 rpm
HO2S1 HTR (B2)
● Engine speed: Above 2,800 rpm OFF

EC-1297
TROUBLE DIAGNOSIS
[VG33ER]
MONITOR ITEM CONDITION SPECIFICATION
● Engine speed: Below 3,600 rpm after the following conditions are met.
● Engine: After warning up
HO2S2 HTR (B1) ON
● Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and
HO2S2 HTR (B2)
at idle for 1 minute under no load.
● Engine speed: Above 3,600 rpm OFF
● More than 5 seconds after turning ignition switch ON (Engine stopped) OFF
SCB/V CON S/V
● Engine speed: Idle ON
VC/V BYPASS/V Ignition switch: ON OFF
● Engine: After warming up Idle 18.5 - 26.0%
● Air conditioner switch: OFF
CAL/LD VALUE
● Shift lever: N (A/T), Neutral (M/T) 2,500 rpm 18.0 - 21.0%
● No load
● Engine: After warming up
● Ignition switch: ON
● More than -40.0 kpa (-300 Throttle valve: fully closed 0.0%
mmHg, -11.81 inHg) of vacuum is
ABSOL TH·P/S applied to the throttle opener with
a hand vacuum pump.
● Engine: After warming up
● Ignition switch: ON Throttle valve: fully opened Approx. 80%
(Engine stopped)
● Engine: After warming up Idle 3.3 - 4.8 g·m/s
● Air conditioner switch: OFF
MASS AIRFLOW
● Shift lever: N (A/T), Neutral (M/T) 2,500 rpm 12.0 - 14.9 g·m/s
● No load

Major Sensor Reference Graph in Data Monitor Mode UBS00DSF

The following are the major sensor reference graphs in “DATA MONITOR” mode.
THRTL POS SEN, ABSOL TH·P/S, CLSD THL POS
Below is the data for “THRTL POS SEN”, “ABSOL TH·P/S” and “CLSD THL POS” when depressing the accel-
erator pedal with the ignition switch ON.
The signal of “THRTL POS SEN” and “ABSOL TH·P/S” should rise gradually without any intermittent drop or
rise after “CLSD THL POS” is changed from “ON” to “OFF”.

SEF306Y

ENG SPEED, MAS A/F SE-B1, THRTL POS SEN, HO2S2 (B1), HO2S1 (B1), INJ PULSE-B1
Below is the data for “ENG SPEED”, “MAS A/F SE-B1”, “THRTL POS SEN”, “HO2S2 (B1)”, “HO2S1 (B1)” and
“INJ PULSE-B1” when revving engine quickly up to 4,800 rpm under no load after warming up engine suffi-
ciently.

EC-1298
TROUBLE DIAGNOSIS
[VG33ER]
Each value is for reference, the exact value may vary.
A

EC

SEF241Y

EC-1299
TROUBLE DIAGNOSIS
[VG33ER]

SEF242YD

EC-1300
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[VG33ER]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE PFP:00031
A
Description UBS00DSG

The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI- EC
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the C
MIL.
The SP value will be displayed for the following three items:
● B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor- D
rection)
● A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
● MAS A/F SE-B1 (The signal voltage of the mass air flow sensor) E

Testing Condition UBS00DSH

● Vehicle driven distance: More than 5,000 km (3,107 miles) F


● Barometric pressure: 101.3 kPa (760.0 mmHg, 29.92 inHg)±3 kPa (22.5 mmHg, 0.89 inHg)
● Atmospheric temperature: 20 - 30°C (68 - 86°F)
● Engine coolant temperature: 75 - 95°C (167 - 203°F) G

● Transmission: Warmed-up*1
● Electrical load: Not applied*2 H
● Engine speed: Idle
*1: For A/T models, after the engine is warmed up to normal operating temperature, drive vehicle until “FLUID
TEMP SE” (A/T fluid temperature sensor signal) indicates less than 0.9V. For M/T models, drive vehicle for 5 I
minutes after the engine is warmed up to normal operating temperature.
*2: Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
J
Inspection Procedure UBS00DSI

NOTE:
Perform “DATA MONITOR (SPEC)” mode in maximum scale display. K
1. Perform EC-1255, "Basic Inspection" .
2. Confirm that the testing conditions indicated above are met.
L
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1”, “A/F ALPHA-B2”
and “MAS A/F SE-B1” in “DATA MONITOR (SPEC)” mode with
CONSULT-II.
4. Make sure that monitor items are within the SP value. M
5. If NG, go to EC-1302, "Diagnostic Procedure" .

SEF601Z

EC-1301
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[VG33ER]
Diagnostic Procedure UBS00DSJ

LEC089A

EC-1302
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[VG33ER]

EC

SEF768Z

EC-1303
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[VG33ER]

LEC090A

EC-1304
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT
[VG33ER]
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT PFP:00006
A
Description UBS00DSK

Intermittent incidents (I/I) may occur. In many cases, the malfunction resolves itself (the part or circuit function
returns to normal without intervention). It is important to realize that the symptoms described in the customer's EC
complaint often do not recur on (1st trip) DTC visits. Realize also that the most frequent cause of I/I occur-
rences is poor electrical connections. Because of this, the conditions under which the incident occurred may
not be clear. Therefore, circuit checks made as part of the standard diagnostic procedure may not indicate the
specific malfunctioning area. C

Common I/I Report Situations


STEP in Work Flow Situation D
II The CONSULT-II is used. The SELF-DIAG RESULTS screen shows time data other than [0] or [1t].
III The symptom described by the customer does not recur.
E
IV (1st trip) DTC does not appear during the DTC Confirmation Procedure.
VI The Diagnostic Procedure for PXXXX does not indicate the malfunctioning area.

Diagnostic Procedure UBS00DSL F


1. INSPECTION START
Erase (1st trip) DTCs. Refer to EC-1241, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMA- G
TION" .

>> GO TO 2. H

2. CHECK GROUND TERMINALS


I
Check ground terminals for corroding or loose connection.
Refer to GI-25, "How to Perform Efficient Diagnosis for an Electrical Incident" , “CIRCUIT INSPECTION”,
“Ground Inspection”.
OK or NG J
OK >> GO TO 3.
NG >> Repair or replace.
K
3. SEARCH FOR ELECTRICAL INCIDENT
Perform GI-25, "How to Perform Efficient Diagnosis for an Electrical Incident" , “INCIDENT SIMULATION L
TESTS”.
OK or NG
OK >> GO TO 4. M
NG >> Repair or replace.

4. CHECK CONNECTOR TERMINALS


Refer to GI-22, "How to Check Terminal" , “HOW TO PROBE CONNECTORS”, “How to Check Enlarged Con-
tact Spring of Terminal”.
OK or NG
OK >> INSPECTION END.
NG >> Repair or replace connector.

EC-1305
POWER SUPPLY AND GROUND CIRCUIT
[VG33ER]
POWER SUPPLY AND GROUND CIRCUIT PFP:24110

Wiring Diagram UBS00DSM

BBWA0465E

EC-1306
POWER SUPPLY AND GROUND CIRCUIT
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
[Ignition switch: OFF] 0 - 1.5V
ECM relay ● For a few seconds after turning ignition switch OFF
4 OR/B
(Self-shut-off) [Ignition switch: OFF]
BATTERY VOLTAGE
D
● More than a few seconds after turning ignition switch (11 - 14V)
OFF
[Engine is running] E
10 B/R ECM ground Engine ground
● Idle speed
[Engine is running]
19 B/R ECM ground Engine ground
● Idle speed F
[Ignition switch: OFF] 0V
24 W/L Ignition switch BATTERY VOLTAGE
[Ignition switch: ON] G
(11 - 14V)
[Engine is running]
25 B/Y ECM ground Engine ground
● Idle speed
H
[Engine is running]
32 B/Y ECM ground Engine ground
● Idle speed
67 B/P BATTERY VOLTAGE I
Power supply for ECM [Ignition switch: ON]
72 B/P (11 - 14V)

Power supply BATTERY VOLTAGE


80 SB [Ignition switch: OFF]
(Back-up) (11 - 14V) J
[Engine is running]
116 B/R ECM ground Engine ground
● Idle speed
[Engine is running] BATTERY VOLTAGE K
117 B/P Current return
● Idle speed (11 - 14V)

[Engine is running]
124 B/R ECM ground Engine ground L
● Idle speed

Diagnostic Procedure UBS00DSN

1. INSPECTION START M

Start engine.
Is engine running?
Yes or No
Yes >> GO TO 6.
No >> GO TO 2.

EC-1307
POWER SUPPLY AND GROUND CIRCUIT
[VG33ER]
2. CHECK ECM POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF and then ON.
2. Check voltage between ECM terminal 24 and ground with CON-
SULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

SEF674U

3. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E43, M65
● Harness connectors M59, F27
● Fuse block (J/B) connector E49
● 10A fuse
● Harness for open or short between ECM and fuse

>> Repair harness or connectors.

4. CHECK GROUND CONNECTORS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-1311, "Ground Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Repair or replace ground connections.

BBIA0418E

5. CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-I


1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 10, 19, 25, 32, 116, 124 and ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 16.
NG >> Repair open circuit or short to power in harness or connectors.

EC-1308
POWER SUPPLY AND GROUND CIRCUIT
[VG33ER]
6. CHECK ECM POWER SUPPLY CIRCUIT-II A
1. Stop engine.
2. Check voltage between ECM terminal 80 and ground with CON-
SULT-II or tester. EC

Voltage: Battery voltage


OK or NG C
OK >> GO TO 8.
NG >> GO TO 7.
D

SEF678U
E
7. DETECT MALFUNCTIONING PART
Check the following.
F
● Harness connectors M59, F27
● Fuse block (J/B) connector M27
● 10A fuse G
● Harness for open or short between ECM and battery

>> Repair harness or connectors. H

8. CHECK ECM POWER SUPPLY CIRCUIT-III


I
1. Turn ignition switch ON and then OFF.
2. Check voltage between ECM terminals 67, 72, 117 and ground
with CONSULT-II or tester.
J
Voltage : After turning ignition switch OFF, battery
voltage will exist for a few seconds, then
drop to approximately 0V. K
OK or NG
OK >> GO TO 14.
NG (Battery voltage does not exist.)>>GO TO 9. L
NG (Battery voltage exists for more than a few seconds.)>>GO TO
12. PBIB2168E

EC-1309
POWER SUPPLY AND GROUND CIRCUIT
[VG33ER]
9. CHECK ECM POWER SUPPLY CIRCUIT-IV
1. Disconnect ECM relay.

LEC106A

2. Check voltage between terminals 2, 5 and ground with CON-


SULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 11.
NG >> GO TO 10.

SEF625W

10. DETECT MALFUNCTIONING PART


Check the following.
● Harness for open or short between ECM relay and harness connector F27

>> Repair open circuit or short to ground or short to power in harness or connectors.

11. CHECK HARNESS CONTINUITY BETWEEN ECM RELAY AND ECM FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 67, 72, 117 and ECM relay terminal 3.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 12.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

12. CHECK ECM OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 4 and ECM relay terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 13.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1310
POWER SUPPLY AND GROUND CIRCUIT
[VG33ER]
13. CHECK ECM RELAY A
1. Apply 12V direct current between relay terminals 1 and 2.
2. Check continuity between relay terminals 3 and 5.
EC
12V (1 - 2) applied : Continuity exists.
No voltage applied : No continuity
OK or NG C
OK >> GO TO 14.
NG >> Replace ECM relay.
D

SEF090M
E
14. CHECK GROUND CONNECTORS
1. Turn ignition switch OFF.
F
2. Loosen and retighten ground screw.
Refer to EC-1311, "Ground Inspection" .
OK or NG G
OK >> GO TO 15.
NG >> Repair or replace ground connections.
H

I
BBIA0418E

15. CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-II J


1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 10, 19, 25, 32, 116, 124 and ground.
Refer to Wiring Diagram. K

Continuity should exist.


3. Also check harness for short to power. L
OK or NG
OK >> GO TO 16.
NG >> Repair open circuit or short to power in harness or connectors. M

16. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Ground Inspection UBS00GZ2

Ground connections are very important to the proper operation of electrical and electronic circuits. Ground
connections are often exposed to moisture, dirt and other corrosive elements. The corrosion (rust) can
become an unwanted resistance. This unwanted resistance can change the way a circuit works.
Electronically controlled circuits are very sensitive to proper grounding. A loose or corroded ground can drasti-
cally affect an electronically controlled circuit. A poor or corroded ground can easily affect the circuit. Even
when the ground connection looks clean, there can be a thin film of rust on the surface.
When inspecting a ground connection follow these rules:
● Remove the ground bolt or screw.
● Inspect all mating surfaces for tarnish, dirt, rust, etc.
EC-1311
POWER SUPPLY AND GROUND CIRCUIT
[VG33ER]
● Clean as required to assure good contact.
● Reinstall bolt or screw securely.
● Inspect for “add-on” accessories which may be interfering with the ground circuit.
● If several wires are crimped into one ground eyelet terminal, check for proper crimps. Make sure all of the
wires are clean, securely fastened and providing a good ground path. If multiple wires are cased in one
eyelet make sure no ground wires have excess wire insulation.
For detailed ground distribution information, refer to PG-17, "Ground Distribution" .

PBIB1870E

EC-1312
DTC P0031, P0032, P0051, P0052 HO2S1 HEATER
[VG33ER]
DTC P0031, P0032, P0051, P0052 HO2S1 HEATER PFP:22690
A
Description UBS00DSO

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator EC
Camshaft position sensor Engine speed Heated oxygen sensor 1
Heated oxygen sensor 1 heater
Engine coolant temperature sensor Engine coolant temperature heater control
C
The ECM performs ON/OFF control of the heated oxygen sensor 1 heaters corresponding to the engine
speed.
OPERATION D
Engine speed rpm Heated oxygen sensor 1 heaters
Above 2,800 OFF
E
Below 2,800 after warming up ON

CONSULT-II Reference Value in Data Monitor Mode UBS00DSP

Specification data are reference values. F

MONITOR ITEM CONDITION SPECIFICATION


● Engine: After warming up G
HO2S1 HTR (B1) ON
● Engine speed: Below 2,800 rpm
HO2S1 HTR (B2)
● Engine speed: Above 2,800 rpm OFF
H
On Board Diagnosis Logic UBS00DSQ

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name I
P0031 The current amperage in the heated oxygen
(Bank 1) sensor 1 heater circuit is out of the normal ● Harness or connectors
Heated oxygen (The heated oxygen sensor 1 heater circuit is
range.
sensor 1 heater open or shorted.) J
P0051 (An excessively low voltage signal is sent to
control circuit low
(Bank 2) ECM through the heated oxygen sensor 1 ● Heater oxygen sensor 1 heater
heater.)
P0032 The current amperage in the heated oxygen K
(Bank 1) sensor 1 heater circuit is out of the normal ● Harness or connectors
Heated oxygen (The heated oxygen sensor 1 heater circuit is
range.
sensor 1 heater shorted.)
P0052 (An excessively high voltage signal is sent to
control circuit high L
(Bank 2) ECM through the heated oxygen sensor 1 ● Heater oxygen sensor 1 heater
heater.)

DTC Confirmation Procedure UBS00DSR


M
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10.5V and 16V at
idle.
WITH CONSULT-II
1. Start engine and warm it up normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.

EC-1313
DTC P0031, P0032, P0051, P0052 HO2S1 HEATER
[VG33ER]
3. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
4. Start engine and run it for at least 6 seconds at idle speed.
5. If 1st trip DTC is detected, go to EC-1318, "Diagnostic Proce-
dure"

SEF058Y

WITH GST
1. Start engine and warm it up normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and run it for at least 6 seconds at idle speed.
4. Turn ignition switch OFF, wait at least 5 seconds and then turn ON.
5. Start engine and run it for at 6 seconds at idle speed.
6. Select MODE 3 with GST.
7. If DTC is detected, go to EC-1318, "Diagnostic Procedure"
● When using GST, DTC Confirmation Procedure should be performed twice as much as when using
CONSULT-II because GST cannot display MODE 7 (1st trip DTC) concerning this diagnosis. There-
fore, using CONSULT-II is recommended.

EC-1314
DTC P0031, P0032, P0051, P0052 HO2S1 HEATER
[VG33ER]
Wiring Diagram UBS00DSS

BANK 1 A

EC

BBWA1077E

EC-1315
DTC P0031, P0032, P0051, P0052 HO2S1 HEATER
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Warm-up condition Approximately 0.4V
Heated oxygen sensor 1 Engine speed is below 2,800 rpm
119 BR/Y ●
heater (bank 1)
[Engine is running] BATTERY VOLTAGE
● Engine speed is above 2,800 rpm (11 - 14V)

EC-1316
DTC P0031, P0032, P0051, P0052 HO2S1 HEATER
[VG33ER]
BANK 2
A

EC

BBWA1078E

EC-1317
DTC P0031, P0032, P0051, P0052 HO2S1 HEATER
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Warm-up condition Approximately 0.4V
Heated oxygen sensor 1 Engine speed is below 2,800 rpm
121 BR ●
heater (bank 2)
[Engine is running] BATTERY VOLTAGE
● Engine speed is above 2,800 rpm (11 - 14V)

Diagnostic Procedure UBS00DST

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-1311, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0418E

2. CHECK HO2S1 POWER SUPPLY CIRCUIT


1. Disconnect heated oxygen sensor 1 harness connector.
2. Turn ignition switch ON.

BBIA0189E

3. Check voltage between HO2S1 terminal 1 and ground with


CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0783E

EC-1318
DTC P0031, P0032, P0051, P0052 HO2S1 HEATER
[VG33ER]
3. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connectors M59, F27
● Fuse block (J/B) connector M26 EC
● 15A fuse
● Harness for open or short between heated oxygen sensor 1 and fuse
C

>> Repair harness or connectors.

4. CHECK HO2S1 HEATER OUTPUT CIRCUIT FOR OPEN AND SHORT D

1. Turn ignition switch OFF.


2. Disconnect ECM harness connector. E
3. Check harness continuity between ECM terminal and HO2S1 terminal as follows.
Refer to Wiring Diagram.
F
Terminals
DTC Bank
ECM Sensor
P0031 119 3 Bank 1 G
P0051 121 3 Bank 2

Continuity should exist. H


4. Also check harness for short to ground and short to power.
OK or NG
I
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK HEATED OXYGEN SENSOR 1 HEATER J

Refer to EC-1319, "Component Inspection" .


OK or NG K
OK >> GO TO 6.
NG >> Replace malfunctioning heated oxygen sensor 1.
L
6. CHECK INTERMITTENT INCIDENT
Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
M
>> INSPECTION EN
Component Inspection UBS00DSU

HEATED OXYGEN SENSOR 1 HEATER


1. Check resistance between HO2S1 terminals 3 and 1.
Resistance: 3.3 - 4.0Ω [at 25°C (77°F)]
2. Check continuity between HO2S1 terminals 2 and 1, 3 and 2.
Continuity should not exist.
3. If NG, replace heated oxygen sensor 1.
CAUTION:
● Discard any heated oxygen sensor which has been dropped
from a height of more than 0.5 m (19.7 in) onto a hard sur-
face such as a concrete floor; use a new one. SEF935X

EC-1319
DTC P0031, P0032, P0051, P0052 HO2S1 HEATER
[VG33ER]
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and Installation UBS00DSV

HEATED OXYGEN SENSOR 1


Refer to EM-80, "OUTER COMPONENT PARTS" .

EC-1320
DTC P0034 SCB VALVE CONTROL SOLENOID VALVE
[VG33ER]
DTC P0034 SCB VALVE CONTROL SOLENOID VALVE PFP:14110
A
Description UBS00DSW

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator EC
Camshaft position sensor Engine speed
Mass air flow sensor Amount of intake air
Supercharged C
Engine coolant temperature sensor Engine coolant temperature SCB valve control solenoid valve
air control
Ignition switch Start signal
Throttle position sensor Throttle position
D
This system controls supercharged air according to the engine operating conditions.
This control operation is accomplished through the ECM and the SCB valve control solenoid valve.
When the solenoid valve is ON, the SCB valve shuts. Then intake air is lead to supercharger, and super- E
charged air is sent to the cylinder.
When the solenoid valve is OFF, the SCB valve opens. Then intake air is sent to the cylinder directly.
When the ECM detects any of the following conditions, current does not flow through the solenoid valve.
F
● Engine stopped
● Engine starting
● High-load, high-speed engine operation G
● Excessively low engine coolant temperature
● Mass air flow sensor malfunction
● Engine coolant temperature sensor malfunction H
● Throttle position sensor malfunction

SEC313C
L
COMPONENT DESCRIPTION
SCB Valve Control Solenoid Valve
The SCB valve control solenoid valve responds to signals from the M
ECM.
When the ECM sends an OFF signal, the solenoid valve is bypassed
to apply intake manifold vacuum to the SCB valve actuator. This
operation opens the SCB valve. When the ECM sends ON (ground)
signal, the SCB valve opens or closes depend on the throttle valve
position, regarding to the pressure difference between atmosphere
and throttle body.

LEC806

CONSULT-II Reference Value in Data Monitor Mode UBS00DSX

Specification data are reference values.

EC-1321
DTC P0034 SCB VALVE CONTROL SOLENOID VALVE
[VG33ER]
MONITOR ITEM CONDITION SPECIFICATION
● More than 5 seconds after turning ignition switch ON (Engine
OFF
SCB/V CON S/V stopped)
● Engine speed: Idle ON

On Board Diagnosis Logic UBS00DSY

DTC No. Trouble diagnosis name DTC detection condition Possible cause
● Harness or connectors (The SCB
Improper voltage signal from SCB valve control solenoid valve circuit
SCB valve control solenoid valve cir-
P0034 valve control solenoid valve is sent is open or shouted)
cuit problem
to ECM.
● SCB valve control solenoid valve.

DTC Confirmation Procedure UBS00DSZ

WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 10 seconds.
4. If 1st trip DTC is detected, go to EC-1324, "Diagnostic Proce-
dure" .

SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-1322
DTC P0034 SCB VALVE CONTROL SOLENOID VALVE
[VG33ER]
Wiring Diagram UBS00DT0

EC

BBWA1105E

EC-1323
DTC P0034 SCB VALVE CONTROL SOLENOID VALVE
[VG33ER]
Specification data are reference values, and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch: ON] BATTERY VOLTAGE
SCB valve control solenoid ● Engine stopped (11 - 14V)
6 G/W
valve [Engine is running]
Approximately 0V
● Idle speed

Diagnostic Procedure UBS00DT1

1. CHECK SCB VALVE CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect SCB valve control solenoid valve harness connec-
tor.
3. Turn ignition switch ON.

LEC806

4. Check voltage between SCB valve control solenoid valve termi-


nal 1 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

SEF657W

2. DETECT MALFUNCTIONING PART


Check the following.
● Fuse block (J/B) connector E49
● 10A fuse
● Harness for open or short between SCB valve control solenoid valve and fuse

>> Repair harness or connectors.

EC-1324
DTC P0034 SCB VALVE CONTROL SOLENOID VALVE
[VG33ER]
3. CHECK SCB VALVE CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND A
SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. EC
3. Check harness continuity between ECM terminal 6 and SCB valve control solenoid valve terminal 2. Refer
to Wiring Diagram.
C
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG D
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
E
4. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors E43, M65 F
● Harness connectors M81, F36
● Harness for open or short between SCB valve control solenoid valve and ECM
G

>> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK SCB VALVE CONTROL SOLENOID VALVE H

Refer to EC-1325, "Component Inspection" .


OK or NG I
OK >> GO TO 6.
NG >> Replace SCB valve control solenoid valve.
J
6. CHECK INTERMITTENT INCIDENT
Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
K

>> INSPECTION END.


Component Inspection UBS00DT2 L
SCB VALVE CONTROL SOLENOID VALVE
With CONSULT-II
1. Perform “SCB/V CONT SOL/V” in “ACTIVE TEST” mode. M

PBIB1439E

EC-1325
DTC P0034 SCB VALVE CONTROL SOLENOID VALVE
[VG33ER]
2. Check air passage continuity and operation delay time under the
following conditions.

Air passage between continuity Air passage between continuity


Conditions
between A and B between A and C
ON Yes No
OFF No Yes

PBIB1434E

Without CONSULT-II
Check air passage continuity and operation delay time under the fol-
lowing conditions.
Air passage between continu- Air passage between continu-
Conditions
ity between A and B ity between A and C
12V direct current
supply between Yes No
terminals 1 and 2
No supply No Yes

PBIB1435E

EC-1326
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
[VG33ER]
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER PFP:226A0
A
Description UBS00DT3

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator EC
Camshaft position sensor Engine speed
Heated oxygen sensor 2
Engine coolant temperature sensor Engine coolant temperature Heated oxygen sensor 2 heater
heater control
Mass air flow sensor Amount of intake air C

The ECM performs ON/OFF control of the heated oxygen sensor 2 heaters corresponding to the engine
speed. D
OPERATION
Engine speed rpm Heated oxygen sensor 2 heater
E
Above 3,600 OFF
Below 3,600 rpm after the following conditions are met.
● Engine: After warning up F
ON
● Keeping the engine speed between 3,500 and 4,000 rpm for 1
minute and at idle for 1 minute under no load.

CONSULT-II Reference Value in Data Monitor Mode UBS00DT4 G


Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
H
● Engine speed: Below 3,600 rpm after the following conditions are met.
– Engine: After warning up
HO2S2 HTR (B1) ON
– Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute I
HO2S2 HTR (B2)
and at idle for 1 minute under no load.
● Engine speed: Above 3,600 rpm OFF
J
On Board Diagnosis Logic UBS00DT5

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
K
P0037 The current amperage in the heated oxygen sen- ● Harness or connectors
(Bank 1) Heated oxygen (The heated oxygen sensor 2 heater circuit is
sor 2 heater circuit is out of the normal range.
sensor 2 heater open or shorted.)
P0057 (An excessively low voltage signal is sent to ECM
control circuit low L
(Bank 2) through the heated oxygen sensor 2 heater.) ● Heater oxygen sensor 2 heater
P0038 The current amperage in the heated oxygen sen- ● Harness or connectors
(Bank 1) Heated oxygen sor 2 heater circuit is out of the normal range. (The heated oxygen sensor 2 heater circuit is
sensor 2 heater (An excessively high voltage signal is sent to M
P0058 shorted.)
control circuit high ECM through the heated oxygen sensor 2
(Bank 2) heater.) ● Heater oxygen sensor 2 heater

DTC Confirmation Procedure UBS00DT6

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10.5V and 16V at
idle.

EC-1327
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
[VG33ER]
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine and warm it up to the normal operating tempera-
ture.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed at between 3,500 and
4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. If 1st trip DTC is detected, go to EC-1332, "Diagnostic Proce-
dure" . SEF174Y

WITH GST
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
3. Let engine idle for 1 minute.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
6. Let engine idle for 1 minute.
7. Select MODE 3 with GST.
8. If DTC is detected, go to EC-1332, "Diagnostic Procedure" .
● When using GST, DTC Confirmation Procedure should be performed twice as much as when using
CONSULT-II because GST cannot display MODE 7 (1st trip DTC) concerning this diagnosis. There-
fore, using CONSULT-II is recommended.

EC-1328
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
[VG33ER]
Wiring Diagram UBS00DT7

BANK 1 A

EC

BBWA1116E

EC-1329
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Engine speed is below 3,600 rpm after the following
conditions are met
– Engine: After warning up 0 - 1.0V
– Keeping the engine speed between 3,500 and 4,000
Heated oxygen sensor 2 rpm for 1 minute and at idle for 1 minute under no
122 R/B
heater (bank 1) load
[Ignition switch: ON]
● Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
● Engine speed is above 3,600 rpm

EC-1330
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
[VG33ER]
BANK 2
A

EC

BBWA1081E

EC-1331
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Engine speed is below 3,600 rpm after the following
conditions are met
– Engine: After warning up 0 - 1.0V
– Keeping the engine speed between 3,500 and 4,000
Heated oxygen sensor 2 rpm for 1 minute and at idle for 1 minute under no
123 R/Y
heater (bank 2) load
[Ignition switch: ON]
● Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
● Engine speed is above 3,600 rpm

Diagnostic Procedure UBS00DT8

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-1311, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0418E

EC-1332
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
[VG33ER]
2. CHECK HO2S2 POWER SUPPLY CIRCUIT A
1. Disconnect heated oxygen sensor 2 harness connector.
2. Turn ignition switch ON.
EC

D
BBIA0187E

3. Check voltage between HO2S2 terminal 3 and ground. E

Voltage: Battery voltage


OK or NG F
OK >> GO TO 4.
NG >> GO TO 3.
G

PBIB0112E
H

3. DETECT MALFUNCTIONING PART


I
Check the following.
● Harness connectors M59, F27
● Fuse block (J/B) connector M26 J
● 15A fuse
● Harness for open or short between heated oxygen sensor 2 and fuse
K
>> Repair harness or connectors.

4. CHECK HO2S2 HEATER OUTPUT CIRCUIT FOR OPEN AND SHORT L

1. Turn ignition switch OFF.


2. Disconnect ECM harness connector. M
3. Check harness continuity between ECM terminal and HO2S2 terminal as follows.
Refer to Wiring Diagram.
Terminals
DTC Bank
ECM Sensor
P0037,
122 2 Bank 1
P0038
P0057,
123 2 Bank 2
P0058

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1333
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
[VG33ER]
5. CHECK HEATED OXYGEN SENSOR 2 HEATER
Refer to EC-1334, "Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace malfunctioning heated oxygen sensor 2.

6. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Component Inspection UBS00DT9

HEATED OXYGEN SENSOR 2 HEATER


Check the following.
1. Check resistance between HO2S2 terminals 2 and 3.
Resistance: 3.3 - 4.0Ω [at 25°C (77°F)]
2. Check continuity.
Terminal No. Continuity
1 and 2, 3, 4
No
4 and 1, 2, 3

CAUTION:
● Discard any heated oxygen sensor which has been dropped
from a height of more than 0.5 m (19.7 in) onto a hard sur-
face such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system
threads using Oxygen Sensor Thread Cleaner tool J-43897-
18 or J-43897-12 and approved anti-seize lubricant.

PBIB1596E

Removal and Installation UBS00DTA

HEATED OXYGEN SENSOR 2


Refer to EX-3, "EXHAUST SYSTEM" .

EC-1334
DTC P0101 MAF SENSOR
[VG33ER]
DTC P0101 MAF SENSOR PFP:22680
A
Component Description UBS00DTB

The mass air flow sensor is placed in the stream of intake air. It mea-
sures the intake flow rate by measuring a part of the entire intake EC
flow. The mass air flow sensor controls the temperature of the hot
wire to a certain amount. The heat generated by the hot wire is
reduced as the intake air flows around it. The more air, the greater
the heat loss. C
Therefore, the electric current supplied to hot wire is changed to
maintain the temperature of the hot wire as air flow increases. The
ECM detects the air flow by means of this current change. D

SEF030T

E
CONSULT-II Reference Value in Data Monitor Mode UBS00DTC

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
● Engine: After warming up Idle 1.0 - 1.7V
● Air conditioner switch: OFF
MAS A/F SE-B1 G
● Shift lever: N (A/T), Neutral (M/T) 2,500 rpm 1.7 - 2.3V
● No load
● Engine: After warming up Idle 18.5 - 26.0%
H
● Air conditioner switch: OFF
CAL/LD VALUE
● Shift lever: N (A/T), Neutral (M/T) 2,500 rpm 18.0 - 21.0%
● No load
I
● Engine: After warming up Idle 3.3 - 4.8 g·m/s
● Air conditioner switch: OFF
MASS AIRFLOW
● Shift lever: N (A/T), Neutral (M/T) 2,500 rpm 12.0 - 14.9 g·m/s J
● No load

On Board Diagnosis Logic UBS00DTD


K
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
A high voltage from the sensor is sent to ECM (The sensor circuit is open or L
A) shorted.)
under light load driving condition.
Mass air flow sensor cir- ● Mass air flow sensor
P0101 cuit range/performance ● Harness or connectors M
problem (The sensor circuit is open or
A low voltage from the sensor is sent to ECM shorted.)
B)
under heavy load driving condition.
● Intake air leaks
● Mass air flow sensor

DTC Confirmation Procedure UBS00DTE

Perform PROCEDURE FOR MALFUNCTION A first.


If the 1st trip DTC cannot be confirmed, perform PROCEDURE FOR MALFUNCTION B.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A
NOTE:
If engine will not start or stops soon, wait at least 10 seconds with engine stopped (Ignition switch ON) instead
of running engine at idle speed.

EC-1335
DTC P0101 MAF SENSOR
[VG33ER]
With CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and warm it up to normal operating temperature.
4. Run engine for at least 10 seconds at idle speed.
5. If 1st trip DTC is detected, go to EC-1339, "Diagnostic Proce-
dure" .

SEF174Y

With GST
Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR MALFUNCTION B
CAUTION:
Always drive vehicle at a safe speed.
With CONSULT-II
1. Turn ignition switch ON.
2. Start engine and warm it up to normal operating temperature.
If engine cannot be started, go to EC-1339, "Diagnostic Procedure" .
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Check the voltage of MAS AIR/FL SE with “DATA MONITOR”.
5. Increases engine speed to about 4,000 rpm.
6. Monitor the linear voltage rise in response to engine speed
increases.
If NG, go to EC-1339, "Diagnostic Procedure" .
If OK, go to following step.

SEF243Y

EC-1336
DTC P0101 MAF SENSOR
[VG33ER]
7. Maintain the following conditions for at least 10 consecutive sec-
onds. A
ENG SPEED More than 2,000 rpm
THRTL POS SEN More than 3V
EC
Selector lever Suitable position
Driving location Driving vehicle uphill (Increased engine load) will
help maintain the driving conditions required for C
this test.
8. If 1st trip DTC is detected, go to EC-1339, "Diagnostic Proce- SEF175Y
dure" . D
Overall Function Check UBS00DTF

PROCEDURE FOR MALFUNCTION B


Use this procedure to check the overall function of the mass air flow sensor circuit. During this check, a 1st trip E
DTC might not be confirmed.
With GST
1. Start engine and warm it up to normal operating temperature. F
2. Select MODE 1 with GST.
3. Check the mass air flow sensor signal with MODE 1.
G
4. Check for linear mass air flow sensor signal value rise in
response to increases to about 4,000 rpm in engine speed.
5. If NG, go to EC-1339, "Diagnostic Procedure" . H

SEF534P

EC-1337
DTC P0101 MAF SENSOR
[VG33ER]
Wiring Diagram UBS00DTG

BBWA0470E

EC-1338
DTC P0101 MAF SENSOR
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
[Ignition switch: OFF] 0 - 1.5V
ECM relay ● For a few seconds after turning ignition switch OFF
4 OR/B
(Self shut-off) [Ignition switch: OFF]
BATTERY VOLTAGE
D
● More than a few seconds after turning ignition switch (11 - 14V)
OFF
[Engine is running] E
● Warm-up condition 1.0 - 1.7V
● Idle speed
54 R Mass air flow sensor
[Engine is running] F
● Warm-up condition 1.7 - 2.3V
● Engine speed is 2,500 rpm
[Engine is running] G
Mass air flow sensor
55 G ● Warm-up condition Approximately 0V
ground
● Idle speed
H
BATTERY VOLTAGE
67 B/P Power supply for ECM [Ignition switch: ON]
(11 - 14V)
BATTERY VOLTAGE
72 B/P Power supply for ECM [Ignition switch: ON] I
(11 - 14V)
[Engine is running] BATTERY VOLTAGE
117 B/P Current return
● Idle speed (11 - 14V)
J
Diagnostic Procedure UBS00DTH

1. INSPECTION START
K
Which malfunction (A or B) is duplicated?
A or B
A >> GO TO 3. L
B >> GO TO 2.

2. CHECK INTAKE SYSTEM M


Check the following for connection.
● Air duct
● Vacuum hoses
● Intake air passage between air duct to intake manifold collector
OK or NG
OK >> GO TO 3.
NG >> Reconnect the parts.

EC-1339
DTC P0101 MAF SENSOR
[VG33ER]
3. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-1311, "Ground Inspection" .
OK or NG
OK >> GO TO 4.
NG >> Repair or replace ground connections.

BBIA0418E

4. CHECK MAF SENSOR POWER SUPPLY CIRCUIT


1. Disconnect mass air flow (MAF) sensor harness connector.
2. Turn ignition switch ON.

AEC641A

3. Check voltage between MAF sensor terminal 2 and ground with


CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

SEF627W

5. DETECT MALFUNCTIONING PART


Check the following.
● Harness for open or short between ECM relay and mass air flow sensor
● Harness for open or short between mass air flow sensor and ECM

>> Repair harness or connectors.

EC-1340
DTC P0101 MAF SENSOR
[VG33ER]
6. CHECK MAF SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
A
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between MAF sensor terminal 3 and ECM terminal 55. EC
Refer to Wiring Diagram.
Continuity should exist.
C
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7. D
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK MAF SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT E
1. Check harness continuity between MAF sensor terminal 4 and ECM terminal 54.
Refer to Wiring Diagram.
F
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG G
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
H
8. CHECK MASS AIR FLOW SENSOR
Refer to EC-1341, "Component Inspection" .
I
OK or NG
OK >> GO TO 9.
NG >> Replace mass air flow sensor.
J
9. CHECK INTERMITTENT INCIDENT
Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . K

>> INSPECTION END.


L
Component Inspection UBS00DTI

MASS AIR FLOW SENSOR


1. Reconnect harness connectors disconnected.
M
2. Start engine and warm it up to normal operating temperature.
3. Check voltage between ECM terminal 54 (Mass air flow sensor
signal) and ground.
Condition Voltage V
Ignition switch ON (Engine stopped.) Less than 1.0
Idle (Engine is warmed-up to normal operating
1.0 - 1.7
temperature.)
2,500 rpm (Engine is warmed-up to normal oper-
1.7 - 2.3
ating temperature.)
Idle to about 4,000 rpm* 1.0 - 1.7 to Approx. 4.0
SEF747U
*: Check for linear voltage rise in response to increases to about 4,000 rpm in
engine speed.
4. If the voltage is out of specification, proceed the following.
● Turn ignition switch OFF.

● Disconnect mass air flow sensor harness connector and reconnect it again.

EC-1341
DTC P0101 MAF SENSOR
[VG33ER]
● Perform step 2 and 3 again.
5. If NG, remove mass air flow sensor from air duct. Check hot wire for damage or dust.
6. If NG, clean or replace mass air flow sensor.

EC-1342
DTC P0102, P0103 MAF SENSOR
[VG33ER]
DTC P0102, P0103 MAF SENSOR PFP:22680
A
Component Description UBS00DTJ

The mass air flow sensor is placed in the stream of intake air. It mea-
sures the intake flow rate by measuring a part of the entire intake EC
flow. The mass air flow sensor controls the temperature of the hot
wire to a certain amount. The heat generated by the hot wire is
reduced as the intake air flows around it. The more air, the greater
the heat loss. C
Therefore, the electric current supplied to hot wire is changed to
maintain the temperature of the hot wire as air flow increases. The
ECM detects the air flow by means of this current change. D

SEF030T

E
CONSULT-II Reference Value in Data Monitor Mode UBS00DTK

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
● Engine: After warming up Idle 1.0 - 1.7V
● Air conditioner switch: OFF
MAS A/F SE-B1 G
● Shift lever: N (A/T), Neutral (M/T) 2,500 rpm 1.7 - 2.3V
● No load
● Engine: After warming up Idle 18.5 - 26.0%
H
● Air conditioner switch: OFF
CAL/LD VALUE
● Shift lever: N (A/T), Neutral (M/T) 2,500 rpm 18.0 - 21.0%
● No load
I
● Engine: After warming up Idle 3.3 - 4.8 g·m/s
● Air conditioner switch: OFF
MASS AIRFLOW
● Shift lever: N (A/T), Neutral (M/T) 2,500 rpm 12.0 - 14.9 g·m/s J
● No load

On Board Diagnosis Logic UBS00DTL


K
Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name

An excessively low voltage from the sensor is ● Harness or connectors L


Mass air flow sensor sent to ECM. (The sensor circuit is open or shorted.)
P0102
circuit low input This self-diagnosis have the one trip detection ● Intake air leaks
logic. ● Mass air flow sensor
M
● Harness or connectors
Mass air flow sensor An excessively high voltage from the sensor is (The sensor circuit is open or shorted.)
P0103
circuit high input sent to ECM.
● Mass air flow sensor

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
Detected items Engine operating condition in fail-safe mode
Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.

DTC Confirmation Procedure UBS00DTM

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.

EC-1343
DTC P0102, P0103 MAF SENSOR
[VG33ER]
PROCEDURE FOR DTC P0102
With CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait at least 5 seconds at most.
4. If DTC is detected, go to EC-1346, "Diagnostic Procedure" .
If DTC is not detected, go to next step.
5. Start engine and let it idle for at least 6 seconds.
6. If DTC is detected, go to EC-1346, "Diagnostic Procedure" .

SEF058Y

With GST
Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR DTC P0103
With CONSULT-II
1. Turn ignition switch ON.
2. If 1st trip DTC is detected,
Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 6 seconds.
4. If 1st trip DTC is detected, go to EC-1346, "Diagnostic Proce-
dure" .
If 1st trip DTC is not detected, go to next step.
5. Start engine and let it idle for at least 6 seconds.
6. If 1st trip DTC is detected, go to EC-1346, "Diagnostic Proce-
dure" .
SEF058Y

With GST
Follow the procedure “With CONSULT-II” above.

EC-1344
DTC P0102, P0103 MAF SENSOR
[VG33ER]
Wiring Diagram UBS00DTN

EC

BBWA0470E

EC-1345
DTC P0102, P0103 MAF SENSOR
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
[Ignition switch: OFF] 0 - 1.5V
ECM relay ● For a few seconds after turning ignition switch OFF
4 OR/B
(Self shut-off) [Ignition switch: OFF]
BATTERY VOLTAGE
● More than a few seconds after turning ignition switch (11 - 14V)
OFF
[Engine is running]
● Warm-up condition 1.0 - 1.7V
● Idle speed
54 R Mass air flow sensor
[Engine is running]
● Warm-up condition 1.7 - 2.3V
● Engine speed is 2,500 rpm
[Engine is running]
Mass air flow sensor
55 G ● Warm-up condition Approximately 0V
ground
● Idle speed
BATTERY VOLTAGE
67 B/P Power supply for ECM [Ignition switch: ON]
(11 - 14V)
BATTERY VOLTAGE
72 B/P Power supply for ECM [Ignition switch: ON]
(11 - 14V)
[Engine is running] BATTERY VOLTAGE
117 B/P Current return
● Idle speed (11 - 14V)

Diagnostic Procedure UBS00DTO

1. INSPECTION START
Which malfunction (P0102 or P0103) is duplicated?
P0102 or P0103
P0102 >> GO TO 2.
P0103 >> GO TO 3.

2. CHECK INTAKE SYSTEM


Check the following for connection.
● Air duct
● Vacuum hoses
● Intake air passage between air duct to intake manifold collector
OK or NG
OK >> GO TO 3.
NG >> Reconnect the parts.

EC-1346
DTC P0102, P0103 MAF SENSOR
[VG33ER]
3. CHECK GROUND CONNECTIONS A
1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-1311, "Ground Inspection" . EC
OK or NG
OK >> GO TO 4.
NG >> Repair or replace ground connections. C

BBIA0418E
E
4. CHECK MAF SENSOR POWER SUPPLY CIRCUIT
1. Disconnect mass air flow (MAF) sensor harness connector.
F
2. Turn ignition switch ON.

AEC641A
I

3. Check voltage between MAF sensor terminal 2 and ground with


CONSULT-II or tester. J
Voltage: Battery voltage
OK or NG
K
OK >> GO TO 6.
NG >> GO TO 5.

SEF627W

M
5. DETECT MALFUNCTIONING PART
Check the following.
● Harness for open or short between ECM relay and mass air flow sensor
● Harness for open or short between mass air flow sensor and ECM

>> Repair harness or connectors.

EC-1347
DTC P0102, P0103 MAF SENSOR
[VG33ER]
6. CHECK MAF SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between MAF sensor terminal 3 and ECM terminal 55.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK MAF SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between MAF sensor terminal 4 and ECM terminal 54.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK MASS AIR FLOW SENSOR


Refer to EC-1348, "Component Inspection" .
OK or NG
OK >> GO TO 9.
NG >> Replace mass air flow sensor.

9. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Component Inspection UBS00DTP

MASS AIR FLOW SENSOR


1. Reconnect harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Check voltage between ECM terminal 54 (Mass air flow sensor
signal) and ground.
Condition Voltage V
Ignition switch ON (Engine stopped.) Less than 1.0
Idle (Engine is warmed-up to normal operating
1.0 - 1.7
temperature.)
2,500 rpm (Engine is warmed-up to normal oper-
1.7 - 2.3
ating temperature.)
Idle to about 4,000 rpm* 1.0 - 1.7 to Approx. 4.0
SEF747U
*: Check for linear voltage rise in response to increases to about 4,000 rpm in
engine speed.
4. If the voltage is out of specification, proceed the following.
● Turn ignition switch OFF.

● Disconnect mass air flow sensor harness connector and reconnect it again.

EC-1348
DTC P0102, P0103 MAF SENSOR
[VG33ER]
● Perform step 2 and 3 again.
5. If NG, remove mass air flow sensor from air duct. Check hot wire for damage or dust. A
6. If NG, clean or replace mass air flow sensor.

EC

EC-1349
DTC P0112, P0113 IAT SENSOR
[VG33ER]
DTC P0112, P0113 IAT SENSOR PFP:22630

Component Description UBS00DTQ

The intake air temperature sensor is mounted to the air duct hous-
ing. The sensor detects intake air temperature and transmits a signal
to the ECM.
The temperature sensing unit uses a thermistor which is sensitive to
the change in temperature. Electrical resistance of the thermistor
decreases in response to the temperature rise.

LEC519

<Reference data>
Intake air
Voltage* (V) Resistance kΩ
temperature °C (°F)
20 (68) 3.5 2.1 - 2.9
80 (176) 1.23 0.27 - 0.38
*: These data are reference values and are measured between ECM terminal 61
(Intake air temperature sensor) and ground.

CAUTION:
Do not use ECM ground terminals when measuring input/output SEF012P
voltage. Doing so may result in damage to the ECM's transistor.
Use a ground other than the ECM terminals, such as the ground.
On Board Diagnosis Logic UBS00DTR

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
Intake air tempera-
An excessively low voltage from the sensor is
P0112 ture sensor circuit
sent to ECM. ● Harness or connectors
low input
(The sensor circuit is open or shorted.)
Intake air tempera- Intake air temperature sensor
An excessively high voltage from the sensor is ●
P0113 ture sensor circuit
sent to ECM.
high input

DTC Confirmation Procedure UBS00DTS

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-1353, "Diagnostic Proce-
dure" .

SEF058Y

EC-1350
DTC P0112, P0113 IAT SENSOR
[VG33ER]
WITH GST
Follow the procedure “WITH CONSULT-II” above. A

EC

EC-1351
DTC P0112, P0113 IAT SENSOR
[VG33ER]
Wiring Diagram UBS00DTT

BBWA1074E

EC-1352
DTC P0112, P0113 IAT SENSOR
[VG33ER]
Diagnostic Procedure UBS00DTU

1. CHECK GROUND CONNECTIONS A

1. Turn ignition switch OFF.


2. Loosen and retighten ground screw. EC
Refer to EC-1311, "Ground Inspection" .
OK or NG
OK >> GO TO 2. C
NG >> Repair or replace ground connections.

BBIA0418E
E

2. CHECK INTAKE AIR TEMPERATURE SENSOR POWER SUPPLY CIRCUIT


F
1. Disconnect intake air temperature sensor harness connector.
2. Turn ignition switch ON.
G

I
LEC519

3. Check voltage between intake air temperature sensor terminal 1 J


and ground.
Voltage: Approximately 5V
K
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
L

SEF203W M
3. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors E43, M65
● Harness connectors M81, F36
● Harness for open or short between ECM and intake air temperature sensor

>> Repair harness or connectors.

EC-1353
DTC P0112, P0113 IAT SENSOR
[VG33ER]
4. CHECK INTAKE AIR TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between intake air temperature sensor terminal 2 and ECM terminal 43.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E43, M65
● Harness connectors M81, F36
● Harness for open or short between ECM and intake air temperature sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK INTAKE AIR TEMPERATURE SENSOR


Refer to EC-1354, "Component Inspection"
OK or NG
OK >> GO TO 7.
NG >> Replace intake air temperature sensor.

7. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Component Inspection UBS00DTV

INTAKE AIR TEMPERATURE SENSOR


Check resistance between intake air temperature sensor terminals 1
and 2 as shown in the figure.

PBIB0081E

<Reference data>

EC-1354
DTC P0112, P0113 IAT SENSOR
[VG33ER]

Intake air temperature °C (°F) Resistance kΩ A


20 (68) 2.1 - 2.9
80 (176) 0.27 - 038
EC

SEF012P

EC-1355
DTC P0117, P0118 ECT SENSOR
[VG33ER]
DTC P0117, P0118 ECT SENSOR PFP:22630

Component Description UBS00DTW

The engine coolant temperature sensor is used to detect the engine


coolant temperature. The sensor modifies a voltage signal from the
ECM. The modified signal returns to the ECM as the engine coolant
temperature input. The sensor uses a thermistor which is sensitive to
the change in temperature. The electrical resistance of the ther-
mistor decreases as temperature increases.

SEF594K

<Reference data>
Engine coolant
Voltage* (V) Resistance (kΩ)
temperature °C (°F)
−10 (14) 4.4 7.0 - 11.4
20 (68) 3.5 2.1 - 2.9
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260
*: These data are reference values and are measured between ECM terminal 59
(Engine coolant temperature sensor) and ground. SEF012P

CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
On Board Diagnosis Logic UBS00DTX

These self-diagnoses have the one trip detection logic.


Trouble Diagnosis
DTC No. DTC Detecting Condition Possible Cause
Name
Engine coolant tem-
An excessively low voltage from the sensor is
P0117 perature sensor cir-
sent to ECM. ● Harness or connectors
cuit low input
(The sensor circuit is open or shorted.)
Engine coolant tem- Engine coolant temperature sensor
An excessively high voltage from the sensor is ●
P0118 perature sensor cir-
sent to ECM.
cuit high input

EC-1356
DTC P0117, P0118 ECT SENSOR
[VG33ER]
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters in fail-safe mode and the MIL lights up. A
Detected items Engine operating condition in fail-safe mode
Engine coolant temperature will be determined by ECM based on the time after turning ignition switch ON
EC
or START.
CONSULT-II displays the engine coolant temperature decided by ECM.
Engine coolant temperature decided
Condition C
(CONSULT-II display)

Engine coolant temper- Just as ignition switch is turned ON or START 40°C (104°F)
ature sensor circuit More than approx. 4 minutes after ignition ON or
80°C (176°F) D
START
40 - 80°C (104 - 176°F)
Except as shown above
(Depends on the time)
E
When the fail-safe system for engine coolant temperature sensor is activated, the cooling fan operates
while engine is running.

DTC Confirmation Procedure UBS00DTY


F
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test. G
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II. H
3. Wait at least 5 seconds.
4. If DTC is detected, go to EC-1359, "Diagnostic Procedure" .
I

K
SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above. L

EC-1357
DTC P0117, P0118 ECT SENSOR
[VG33ER]
Wiring Diagram UBS00DTZ

BBWA0508E

EC-1358
DTC P0117, P0118 ECT SENSOR
[VG33ER]
Diagnostic Procedure UBS00DU0

1. CHECK GROUND CONNECTIONS A

1. Turn ignition switch OFF.


2. Loosen and retighten ground screw. EC
Refer to EC-1311, "Ground Inspection" .
OK or NG
OK >> GO TO 2. C
NG >> Repair or replace ground connections.

BBIA0418E
E

2. CHECK ECT SENSOR POWER SUPPLY CIRCUIT


F
1. Disconnect engine coolant temperature (ECT) sensor harness
connector.
2. Turn ignition switch ON.
G

I
AEC643A

3. Check voltage between ECT sensor terminal 1 and ground with J


CONSULT-II or tester.
Voltage: Approximately 5V
K
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
L

SEF206W M
3. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors F38, F102
● Harness for open or short between ECM and engine coolant temperature sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1359
DTC P0117, P0118 ECT SENSOR
[VG33ER]
4. CHECK ECT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECT sensor terminal 2 and ECM terminal 43.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors F38, F102
● Harness for open or short between ECM and engine coolant temperature sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK ENGINE COOLANT TEMPERATURE SENSOR


Refer to EC-1360, "Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> Replace engine coolant temperature sensor.

7. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Component Inspection UBS00DU1

ENGINE COOLANT TEMPERATURE SENSOR


Check resistance between engine coolant temperature sensor termi-
nals 1 and 2 as shown in the figure.

PBIB2005E

<Reference data>

EC-1360
DTC P0117, P0118 ECT SENSOR
[VG33ER]

Temperature °C (°F) Resistance kΩ A


20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260 EC

SEF012P

D
Removal and Installation UBS00DU2

ENGINE COOLANT TEMPERATURE SENSOR


Refer to EM-80, "OUTER COMPONENT PARTS" .
E

EC-1361
DTC P0121 TP SENSOR
[VG33ER]
DTC P0121 TP SENSOR PFP:16119

Component Description UBS00DU3

NOTE:
If DTC P0121 is displayed with DTC P0510, first perform the trouble diagnosis for DTC P0510. Refer to
EC-1589 .
The throttle position sensor responds to the accelerator pedal movement. This sensor is a kind of potentiome-
ter which transforms the throttle position into output voltage, and emits the voltage signal to the ECM. In addi-
tion, the sensor detects the opening and closing speed of the throttle valve and feeds the voltage signal to the
ECM.
Idle position of the throttle valve is determined by the ECM receiving the signal from the throttle position sen-
sor. This sensor controls engine operation such as fuel cut. On the other hand, the “Wide open and closed
throttle position switch”, which is built into the throttle position sensor unit, is not used for engine control.

SEC299C

CONSULT-II Reference Value in Data Monitor Mode UBS00DU4

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up, idle the
Throttle valve: fully closed 0.15 - 0.85V
engine
THRTL POS SEN ● Engine: After warming up
● Ignition switch: ON Throttle valve: fully opened 3.5 - 4.7V
(Engine stopped)
● Engine: After warming up
● Ignition switch: ON
● More than -40.0 kpa (-300 mmHg, Throttle valve: fully closed 0.0%
-11.81 inHg) of vacuum is applied
ABSOL TH·P/S to the throttle opener with a hand
vacuum pump.
● Engine: After warming up
● Ignition switch: ON Throttle valve: fully opened Approx. 80%
(Engine stopped)

EC-1362
DTC P0121 TP SENSOR
[VG33ER]
On Board Diagnosis Logic UBS00DU5

A
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The TP sensor circuit is open or
EC
shorted.)
A high voltage from the sensor is
A) sent to ECM under light load driving ● TP sensor
condition. ● Fuel injector
Throttle position sensor cir- C
● Camshaft position sensor
P0121 cuit range/performance prob-
● Mass air flow sensor
lem
● Harness or connectors
D
A low voltage from the sensor is (The TP sensor circuit is open or
B) sent to ECM under heavy load driv- shorted.)
ing condition. ● Intake air leaks
● TP sensor E

DTC Confirmation Procedure UBS00DU6

NOTE: F
● Perform PROCEDURE FOR MALFUNCTION A first. If the 1st trip DTC cannot be confirmed, per-
form PROCEDURE FOR MALFUNCTION B.
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait G
at least 5 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A
With CONSULT-II H
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
I
3. Start engine and let it idle for at least 10 seconds.
If idle speed is over 1,000 rpm, maintain the following conditions
for at least 10 seconds to keep engine speed below 1,000 rpm.
J
Selector lever Suitable position except P or N
Brake pedal Depressed
Vehicle speed 0 km/h (0 MPH) K
4. If 1st trip DTC is detected, go to EC-1366, "Diagnostic Proce-
dure" . SEF058Y
L
With GST
Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR MALFUNCTION B M
CAUTION:
Always drive vehicle at a safe speed.
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Turn ignition switch ON.

EC-1363
DTC P0121 TP SENSOR
[VG33ER]
4. Select “MANU TRIG” in “DATA MONITOR” mode with CON-
SULT-II.
5. Select “THRTL POS SEN” and “ABSOL TH·P/S” in “DATA MON-
ITOR” mode with CONSULT-II.
6. Press RECORD on CONSULT-II screen at the same time accel-
erator pedal is depressed.
7. Print out the recorded graph and check the following:
– The voltage rise is linear in response to accelerator pedal
depression.
– The voltage when accelerator pedal is fully depressed is approx- SEF177Y
imately 4V.
If NG, go to EC-1366, "Diagnostic Procedure" .
If OK, go to following step.

SEF174Z

8. Select “AUTO TRIG” in “DATA MONITOR” mode with CON-


SULT-II.
9. Maintain the following conditions for at least 10 consecutive sec-
onds.
CMPS·RPM (REF) More than 2,000 rpm
MAS AIR/FL SE More than 3V
COOLAN TEMP/S More than 70°C (158°F)
IACV-AAC/V Less than 80%
Selector lever Suitable position SEF805Z

Driving location Driving vehicle uphill (Increased engine load) will


help maintain the driving conditions required for
this test.
10. If 1st trip DTC is detected, go to EC-1366, "Diagnostic Procedure" .
With GST
Follow the procedure “With CONSULT-II” above.

EC-1364
DTC P0121 TP SENSOR
[VG33ER]
Wiring Diagram UBS00DU7

EC

BBWA0473E

EC-1365
DTC P0121 TP SENSOR
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Warm-up condition
● More than -40.0 kpa (-300 mmHg, -11.81 inHg) 0.15 - 0.85V
of vacuum is applied to the throttle opener with
23 L Throttle position sensor a hand vacuum pump
● Accelerator pedal is fully released
[Ignition switch: ON]
● Engine stopped 3.5 - 4.7V
● Accelerator pedal is fully depressed
42 B/W Sensor power supply [Ignition switch: ON] Approximately 5V
[Engine is running]
43 BR Sensor ground ● Warm-up condition Approximately 0V
● Idle speed

Diagnostic Procedure UBS00DU8

1. INSPECTION START
Which malfunction (A or B) is duplicated?
A or B
A >> GO TO 4.
B >> GO TO 2.

2. ADJUST THROTTLE POSITION SENSOR


Check the following items. Refer to EC-1255, "Basic Inspection"
Items Specifications
M/T: 10 ± 5° BTDC (in Neutral position)
Ignitions timing
A/T: 10 ± 5° BTDC (in P or N position)
M/T: 700 ± 50 rpm (in Neutral position)
Base idle speed
A/T: 700 ± 50 rpm (in P or N position)
Closed throttle position switch idle Feeler gauge thickness and switch condition
position adjustment 0.3 mm (0.012 in): ON
0.4 mm (0.016 in): OFF
M/T: 750 ± 50 rpm (in Neutral position)
Target idle speed
A/T: 750 ± 50 rpm (in P or N position)

>> GO TO 3.

EC-1366
DTC P0121 TP SENSOR
[VG33ER]
3. CHECK INTAKE SYSTEM. A
1. Turn ignition switch OFF.
2. Check the following for connection.
– Air duct EC
– Vacuum hoses
– Intake air passage between air duct to intake manifold collector
C
OK or NG
OK >> GO TO 4.
NG >> Reconnect the parts.
D
4. CHECK GROUND CONNECTIONS
Loosen and retighten ground screw. E
Refer to EC-1311, "Ground Inspection" .
OK or NG
OK >> GO TO 5. F
NG >> Repair or replace ground connections.

BBIA0418E H

5. CHECK THROTTLE POSITION SENSOR POWER SUPPLY CIRCUIT


1. Disconnect throttle position sensor harness connector. I
2. Turn ignition switch ON.

L
AEC638A

3. Check voltage between throttle position sensor terminal 3 and


ground with CONSULT-II or tester. M

Voltage: Approximately 5V
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.

SEF630W

EC-1367
DTC P0121 TP SENSOR
[VG33ER]
6. CHECK THROTTLE POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between throttle position sensor terminal 1 and ECM terminal 43.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK THROTTLE POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 23 and throttle position sensor terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK THROTTLE POSITION SENSOR


Refer to EC-1370, "Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.

9. ADJUST CLOSED THROTTLE POSITION SWITCH


Adjust closed throttle position switch. Refer to EC-1255, "Basic Inspection" .
Items Specifications
M/T: 10 ± 5° BTDC (in Neutral position)
Ignitions timing
A/T: 10 ± 5° BTDC (in P or N position)
M/T: 700 ± 50 rpm (in Neutral position)
Base idle speed
A/T: 700 ± 50 rpm (in P or N position)
Closed throttle position switch idle Feeler gauge thickness and switch condition
position adjustment 0.3 mm (0.012 in): ON
0.4 mm (0.016 in): OFF
M/T: 750 ± 50 rpm (in Neutral position)
Target idle speed
A/T:750 ± 50 rpm (in P or N position)

OK or NG
OK >> GO TO 10.
NG >> Replace throttle position sensor. To adjust it, perform EC-1255, "Basic Inspection" .

10. CHECK MASS AIR FLOW SENSOR


Refer to EC-1341, "Component Inspection" .
OK or NG
OK >> GO TO 11.
NG >> Replace mass air flow sensor.

EC-1368
DTC P0121 TP SENSOR
[VG33ER]
11. CHECK CAMSHAFT POSITION SENSOR A
1. Install any parts removed.
2. Start engine.
3. Check voltage between ECM terminals 44, 48 and ground, ECM terminal 49 and ground with DC range. EC
NOTE:
The pulse cycle changes depending on rpm at idle.
<Terminal 44 or 48 and ground> C

Condition Idle 2,000 rpm


Voltage 0.3 - 0.5V 0.3 - 0.5V D

Pulse sig-
E
nal
PBIB1424E
F
SEF997U SEF998U

<Terminal 49 and ground>


G
Condition Idle 2,000 rpm
Voltage Approximately 2.5V Approximately 2.5V

Pulse sig-
nal I

SEF999U SEF001V
J
OK or NG
OK >> GO TO 12.
NG >> Replace distributor assembly with camshaft position sensor.
K
12. CHECK FUEL INJECTOR
1. Disconnect injector harness connector. L
2. Check resistance between injector terminals as shown in the fig-
ure.
Resistance: 10.4 - 15.3Ω [at 10 - 60°C (50 - 140°F)] M

OK or NG
OK >> GO TO 13.
NG >> Replace fuel injector.

SEF625V

13. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1369
DTC P0121 TP SENSOR
[VG33ER]
Component Inspection UBS00DU9

THROTTLE POSITION SENSOR


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine (ignition switch OFF).
3. Turn ignition switch ON.
4. Select “DATA MONITOR” mode with CONSULT-II.
5. Check voltage of “THRTL POS SEN” under the following condi-
tions.
Voltage measurement must be made with throttle position
sensor installed in vehicle.
Throttle valve conditions THRTL POS SEN
Completely closed 0.15 - 0.85V
Completely open 3.5 - 4.7V

SEF719Y

With GST
1. Start engine and warm it up to normal operating temperature.
2. Stop engine (ignition switch OFF).
3. Turn ignition switch ON.
4. Check voltage between ECM terminal 23 (Throttle position sensor signal) and ground.
Voltage measurement must be made with throttle position sensor installed in vehicle.
Throttle valve conditions Voltage [V]
Completely closed 0.15 - 0.85
Completely open 3.5 - 4.7

EC-1370
DTC P0122, P0123 TP SENSOR
[VG33ER]
DTC P0122, P0123 TP SENSOR PFP:16119
A
Component Description UBS00DUA

NOTE:
If DTC P0122, P0123 is displayed with DTC P0510, first perform the trouble diagnosis for DTC P0510. EC
Refer to EC-1589 .
The throttle position sensor responds to the accelerator pedal movement. This sensor is a kind of potentiome-
ter which transforms the throttle position into output voltage, and emits the voltage signal to the ECM. In addi-
tion, the sensor detects the opening and closing speed of the throttle valve and feeds the voltage signal to the C
ECM.
Idle position of the throttle valve is determined by the ECM receiving the signal from the throttle position sen-
sor. This sensor controls engine operation such as fuel cut. On the other hand, the “Wide open and closed D
throttle position switch”, which is built into the throttle position sensor unit, is not used for engine control.

J
SEC299C

CONSULT-II Reference Value in Data Monitor Mode UBS00DUB

Specification data are reference values. K

MONITOR ITEM CONDITION SPECIFICATION


● Engine: After warming up, idle the L
Throttle valve: fully closed 0.15 - 0.85V
engine
THRTL POS SEN ● Engine: After warming up
● Ignition switch: ON Throttle valve: fully opened 3.5 - 4.7V
M
(Engine stopped)
● Engine: After warming up
● Ignition switch: ON
● More than -40.0 kpa (-300 mmHg, Throttle valve: fully closed 0.0%
-11.81 inHg) of vacuum is applied
ABSOL TH·P/S to the throttle opener with a hand
vacuum pump.
● Engine: After warming up
● Ignition switch: ON Throttle valve: fully opened Approx. 80%
(Engine stopped)

On Board Diagnosis Logic UBS00DUC

These self-diagnosis have one trip detection logic.

EC-1371
DTC P0122, P0123 TP SENSOR
[VG33ER]
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Throttle position sensor An excessively low voltage from the sensor is ● Harness or connectors
P0122
circuit low input sent to ECM (The TP sensor circuit is open or
Throttle position sensor An excessively high voltage from the sensor is shorted.)
P0123
circuit high input sent to ECM ● TP sensor

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
Detected items Engine operating condition in fail-safe mode
Throttle position will be determined based on the injected fuel amount and the engine speed.
Therefore, acceleration will be poor.
Throttle position sensor Condition Driving condition
circuit
When engine is idling Normal
When accelerating Poor acceleration

DTC Confirmation Procedure UBS00DUD

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
CAUTION:
Always drive vehicle at a safe speed.
TESTING CONDITION:
● Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
● This test may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a
road test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine and maintain the following conditions for at least 5
consecutive seconds.
Vehicle speed More than 5 km/h (3 MPH)
Selector lever Suitable position except P or N position

3. If DTC is detected, go to EC-1374, "Diagnostic Procedure" .

SEF065Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-1372
DTC P0122, P0123 TP SENSOR
[VG33ER]
Wiring Diagram UBS00DUE

EC

BBWA0473E

EC-1373
DTC P0122, P0123 TP SENSOR
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Warm-up condition
● More than -40.0 kpa (-300 mmHg, -11.81 inHg) 0.15 - 0.85V
of vacuum is applied to the throttle opener with
23 L Throttle position sensor a hand vacuum pump
● Accelerator pedal is fully released
[Ignition switch: ON]
● Engine stopped 3.5 - 4.7V
● Accelerator pedal is fully depressed
42 B/W Sensor power supply [Ignition switch: ON] Approximately 5V
[Engine is running]
43 BR Sensor ground ● Warm-up condition Approximately 0V
● Idle speed

Diagnostic Procedure UBS00DUF

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-1311, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0418E

EC-1374
DTC P0122, P0123 TP SENSOR
[VG33ER]
2. CHECK THROTTLE POSITION SENSOR POWER SUPPLY CIRCUIT A
1. Disconnect throttle position sensor harness connector.
2. Turn ignition switch ON.
EC

D
AEC638A

3. Check voltage between throttle position sensor terminal 3 and E


ground with CONSULT-II or tester.
Voltage: Approximately 5V
F
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power G
in harness or connectors.

SEF630W
H

3. CHECK THROTTLE POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
I
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between throttle position sensor terminal 1 and ECM terminal 43. J
Refer to Wiring Diagram.
Continuity should exist.
K
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4. L
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK THROTTLE POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
M
1. Check harness continuity between ECM terminal 23 and throttle position sensor terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK THROTTLE POSITION SENSOR


Refer to EC-1378, "Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

EC-1375
DTC P0122, P0123 TP SENSOR
[VG33ER]
6. ADJUST CLOSED THROTTLE POSITION SWITCH
Adjust closed throttle position switch. Refer to EC-1255, "Basic Inspection" .
Items Specifications
M/T: 10 ± 5° BTDC (in Neutral position)
Ignitions timing
A/T: 10 ± 5° BTDC (in P or N position)
M/T: 700 ± 50 rpm (in Neutral position)
Base idle speed
A/T: 700 ± 50 rpm (in P or N position)
Closed throttle position switch idle Feeler gauge thickness and switch condition
position adjustment 0.3 mm (0.012 in): ON
0.4 mm (0.016 in): OFF
M/T: 750 ± 50 rpm (in Neutral position)
Target idle speed
A/T: 750 ± 50 rpm (in P or N position)

OK or NG
OK >> GO TO 7.
NG >> Replace throttle position sensor. To adjust it, perform EC-1255, "Basic Inspection" .

7. CHECK MASS AIR FLOW SENSOR


Refer to EC-1341, "Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace mass air flow sensor.

EC-1376
DTC P0122, P0123 TP SENSOR
[VG33ER]
8. CHECK CAMSHAFT POSITION SENSOR A
1. Install any parts removed.
2. Start engine.
3. Check voltage between ECM terminals 44, 48 and ground, ECM terminal 49 and ground with DC range. EC
NOTE:
The pulse cycle changes depending on rpm at idle.
<Terminal 44 or 48 and ground> C

Condition Idle 2,000 rpm


Voltage 0.3 - 0.5V 0.3 - 0.5V D

Pulse sig-
E
nal
PBIB1424E
F
SEF997U SEF998U

<Terminal 49 and ground>


G
Condition Idle 2,000 rpm
Voltage Approximately 2.5V Approximately 2.5V

Pulse sig-
nal I

SEF999U SEF001V
J
OK or NG
OK >> GO TO 9.
NG >> Replace distributor assembly with camshaft position sensor.
K
9. CHECK FUEL INJECTOR
1. Disconnect injector harness connector. L
2. Check resistance between terminals as shown in the figure.
Resistance: 10.4 - 15.3Ω [at 10 - 60°C (50 - 140°F)]
M
OK or NG
OK >> GO TO 10.
NG >> Replace fuel injector.

SEF625V

10. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1377
DTC P0122, P0123 TP SENSOR
[VG33ER]
Component Inspection UBS00DUG

THROTTLE POSITION SENSOR


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine (ignition switch OFF).
3. Turn ignition switch ON.
4. Select “DATA MONITOR” mode with CONSULT-II.
5. Check voltage of “THRTL POS SEN” under the following condi-
tions.
Voltage measurement must be made with throttle position
sensor installed in vehicle.
Throttle valve conditions THRTL POS SEN
Completely closed 0.15 - 0.85V
Completely open 3.5 - 4.7V

SEF719Y

With GST
1. Start engine and warm it up to normal operating temperature.
2. Stop engine (ignition switch OFF).
3. Turn ignition switch ON.
4. Check voltage between ECM terminal 23 (Throttle position sensor signal) and ground.
Voltage measurement must be made with throttle position sensor installed in vehicle.
Throttle valve conditions Voltage [V]
Completely closed 0.15 - 0.85
Completely open 3.5 - 4.7

EC-1378
DTC P0125 ECT SENSOR
[VG33ER]
DTC P0125 ECT SENSOR PFP:22630
A
Component Description UBS00DUH

NOTE:
If DTC P0125 is displayed with P0117 or P0118, first perform the trouble diagnosis for DTC P0117 or EC
P0118. Refer to EC-1356 .
The engine coolant temperature sensor is used to detect the engine
coolant temperature. The sensor modifies a voltage signal from the
ECM. The modified signal returns to the ECM as the engine coolant C
temperature input. The sensor uses a thermistor which is sensitive to
the change in temperature. The electrical resistance of the ther-
mistor decreases as temperature increases. D

SEF594K

F
<Reference data>
Engine coolant
Voltage* (V) Resistance (kΩ)
temperature °C (°F) G
−10 (14) 4.4 9.2
20 (68) 3.5 2.1 - 2.9
H
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260
*: These data are reference values and are measured between ECM terminal 59 I
(Engine coolant temperature sensor) and ground. SEF012P

CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- J
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
On Board Diagnosis Logic UBS00DUI
K
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Voltage sent to ECM from the sensor is not ● Harness or connectors
Insufficient engine cool- practical, even when some time has passed L
(High resistance in the circuit)
P0125 ant temperature for after starting the engine.
● Engine coolant temperature sensor
closed loop fuel control ● Engine coolant temperature is insufficient for
closed loop fuel control. ● Thermostat
M
DTC Confirmation Procedure UBS00DUJ

CAUTION:
Be careful not to overheat engine.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.

EC-1379
DTC P0125 ECT SENSOR
[VG33ER]
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Check that “COOLAN TEMP/S” is above 10°C (50°F).
If it is above 10°C (50°F), the test result will be OK.
If it is below 10°C (50°F), go to following step.
4. Start engine and run it for 65 minutes at idle speed.
If “COOLAN TEMP/S” increases to more than 10°C (50°F)
within 65 minutes, stop engine because the test result will
be OK.
5. If 1st trip DTC is detected, go to EC-1380, "Diagnostic Proce-
dure" .
SEF174Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic Procedure UBS00DUK

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-1311, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0418E

2. CHECK ENGINE COOLANT TEMPERATURE SENSOR


Refer to EC-1381, "Component Inspection" .
OK or NG
OK >> GO TO 3.
NG >> Replace engine coolant temperature sensor.

3. CHECK THERMOSTAT OPERATION


When the engine is cold [lower than 70°C (158°F)] condition, grasp lower radiator hose and confirm the engine
coolant does not flow.
OK or NG
OK >> GO TO 4.
NG >> Replace thermostat. Refer to CO-28, "THERMOSTAT" .

4. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1380
DTC P0125 ECT SENSOR
[VG33ER]
Component Inspection UBS00DUL

ENGINE COOLANT TEMPERATURE SENSOR A


1. Check resistance between coolant temperature sensor termi-
nals 1 and 2 as shown in the figure.
EC

D
PBIB2005E

<Reference data> E

Temperature °C (°F) Resistance kΩ


20 (68) 2.1 - 2.9 F
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
G

H
SEF012P

2. If NG, replace engine coolant temperature sensor. I


Removal and Installation UBS00DUM

ENGINE COOLANT TEMPERATURE SENSOR


J
Refer to EM-80, "OUTER COMPONENT PARTS" .

EC-1381
DTC P0127 IAT SENSOR
[VG33ER]
DTC P0127 IAT SENSOR PFP:22630

Component Description UBS00DUN

The intake air temperature sensor is mounted to the air duct hous-
ing. The sensor detects intake air temperature and transmits a signal
to the ECM.
The temperature sensing unit uses a thermistor which is sensitive to
the change in temperature. Electrical resistance of the thermistor
decreases in response to the temperature rise.

LEC519

<Reference data>
Intake air
Voltage* (V) Resistance kΩ
temperature °C (°F)
20 (68) 3.5 2.1 - 2.9
80 (176) 1.23 0.27 - 0.38
*: These data are reference values and are measured between ECM terminal 61
(Intake air temperature sensor) and ground.

CAUTION:
Do not use ECM ground terminals when measuring input/output SEF012P
voltage. Doing so may result in damage to the ECM's transistor.
Use a ground other than the ECM terminals, such as the ground.
On Board Diagnosis Logic UBS00DUO

DTC No. Trouble diagnosis name DTC detecting condition Possible cause

Rationally incorrect voltage from the sensor is ● Harness or connectors


Intake air temperature (The sensor circuit is open or shorted)
P0127 sent to ECM, compared with the voltage signal
too high
from engine coolant temperature sensor. ● Intake air temperature sensor

DTC Confirmation Procedure UBS00DUP

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
CAUTION:
Always drive vehicle at a safe speed.
TESTING CONDITION:
This test may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road
test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
1. Wait until engine coolant temperature is less than 90°C (194°F).
a. Turn ignition switch ON.

EC-1382
DTC P0127 IAT SENSOR
[VG33ER]
b. Select “DATA MONITOR” mode with CONSULT-II.
c. Check the engine coolant temperature. A
d. If the engine coolant temperature is not less than 90°C (194°F),
turn ignition switch OFF and cool down engine.
● Perform the following steps before engine coolant temperature EC
is above 90°C (194°F).
2. Turn ignition switch ON.
3. Select “DATA MONITOR” mode with CONSULT-II. C
4. Start engine.
5. Hold vehicle speed at more than 70 km/h (43 MPH) for 100 con- SEF176Y

secutive seconds. D
6. If 1st trip DTC is detected, go to EC-1383, "Diagnostic Procedure" .
WITH GST E
Follow the procedure “WITH CONSULT-II” above.
Diagnostic Procedure UBS00DUQ
F
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
G
2. Loosen and retighten ground screw.
Refer to EC-1311, "Ground Inspection" .
OK or NG
H
OK >> GO TO 2.
NG >> Repair or replace ground connections.
I

J
BBIA0418E

2. CHECK INTAKE AIR TEMPERATURE SENSOR


K
Refer to EC-1384, "Component Inspection" .
OK or NG
OK >> GO TO 3. L
NG >> Replace intake air temperature sensor.

3. CHECK INTERMITTENT INCIDENT M


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
For Wiring Diagram, refer to EC-1352, "Wiring Diagram" .

>> INSPECTION END.

EC-1383
DTC P0127 IAT SENSOR
[VG33ER]
Component Inspection UBS00DUR

INTAKE AIR TEMPERATURE SENSOR


1. Check resistance between intake air temperature sensor termi-
nals 1 and 2 as shown in the figure.

PBIB0081E

<Reference data>
Intake air temperature °C (°F) Resistance kΩ
20 (68) 2.1 - 2.9
80 (176) 0.27 - 038

SEF012P

2. If NG, replace in take air temperature sensor.

EC-1384
DTC P0128 THERMOSTAT FUNCTION
[VG33ER]
DTC P0128 THERMOSTAT FUNCTION PFP:21200
A
On Board Diagnosis Logic UBS00DUS

Engine coolant temperature has not risen enough to open the thermostat even though the engine has run long
enough. EC
This is due to a leak in the seal or the thermostat stuck open.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
C
● Thermostat
The engine coolant temperature does not
● Leakage from sealing portion of thermo-
P0128 Thermostat function reach to specified temperature even though
stat
the engine has run long enough.
● Engine coolant temperature sensor D

DTC Confirmation Procedure UBS00DUT

NOTE: E
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION: F
● For best results, perform at ambient temperature of –10°C (14°F) or higher.
● For best results, perform at engine coolant temperature of –10°C (14°F) to 70°C (158°F).
WITH CONSULT-II G
1. Replace thermostat with new one. Refer to CO-28, "THERMOSTAT" . Use only a genuine NISSAN ther-
mostat as a replacement. If an incorrect thermostat is used, the MIL may come on.
H
2. Turn ignition switch ON.
3. Select “COOLAN TEMP/S” in “DATA MONITOR” mode with
CONSULT-II.
I
4. Check that the “COOLAN TEMP/S” is above 70°C (158°F).
If it is below 70°C (158°F), go to following step.
If it is above 70°C (158°F), cool down the engine to less than
70°C (158°F), then retry from step 1. J
5. Drive vehicle for 10 consecutive minutes under the following
conditions.
K
VHCL SPEED SE 80 - 120 km/h (50 - 75 MPH)
PBIB1917E
If 1st trip DTC is detected, go to EC-1385, "Diagnostic Proce-
dure" . L
WITH GST
Follow the procedure “WITH CONSULT-II” above. M
Diagnostic Procedure UBS00DUU

1. CHECK ENGINE COOLANT TEMPERATURE SENSOR


Refer to EC-1386, "Component Inspection" .
OK or NG
OK >> INSPECTION END.
NG >> Replace engine coolant temperature sensor.

EC-1385
DTC P0128 THERMOSTAT FUNCTION
[VG33ER]
Component Inspection UBS00DUV

ENGINE COOLANT TEMPERATURE SENSOR


1. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure.

PBIB2005E

<Reference data>
Temperature °C (°F) Resistance kΩ
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260

SEF012P

2. If NG, replace engine coolant temperature sensor.


Removal and Installation UBS00DUW

ENGINE COOLANT TEMPERATURE SENSOR


Refer to EM-80, "OUTER COMPONENT PARTS" .

EC-1386
DTC P0132, P0152 HO2S1
[VG33ER]
DTC P0132, P0152 HO2S1 PFP:22690
A
Component Description UBS00DUX

The heated oxygen sensor 1 is placed into the exhaust manifold. It


detects the amount of oxygen in the exhaust gas compared to the EC
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts C
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.
D

SEF463R

H
SEF288D

CONSULT-II Reference Value in Data Monitor Mode UBS00DUY I


Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION J
HO2S1 (B1)
0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S1 (B2)
HO2S1 MNTR Maintaining engine speed at 2,000
● Engine: After warming up LEAN ←→ RICH K
(B1) rpm
Changes more than 5 times during
HO2S1 MNTR
10 seconds.
(B2)
L
On Board Diagnosis Logic UBS00DUZ

To judge the malfunction, the diagnosis checks that the heated oxy-
gen sensor 1 output is not inordinately high. M

PBIB1847E

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0132
● Harness or connectors
(Bank 1) Heated oxygen sensor An excessively high voltage from the sensor is (The sensor circuit is open or shorted)
P0152 1 circuit high voltage sent to ECM.
● Heated oxygen sensor 1
(Bank 2)

EC-1387
DTC P0132, P0152 HO2S1
[VG33ER]
DTC Confirmation Procedure UBS00DV0

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Turn ignition switch ON.
4. Select “DATA MONITOR” mode with CONSULT-II.
5. Restart engine and let it idle for 2 minutes.
6. If 1st trip DTC is detected, go to EC-1392, "Diagnostic Proce-
dure" .

SEF174Y

WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Restart engine and let it idle for 2 minutes.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Restart engine and let it idle for 2 minutes.
6. Select MODE 3 with GST.
7. If DTC is detected, go to EC-1392, "Diagnostic Procedure" .
● When using GST, DTC Confirmation Procedure should be performed twice as much as when using
CONSULT-II because GST cannot display MODE 7 (1st trip DTC) concerning this diagnosis. There-
fore, using CONSULT-II is recommended.

EC-1388
DTC P0132, P0152 HO2S1
[VG33ER]
Wiring Diagram UBS00DV1

BANK 1 A

EC

BBWA1075E

EC-1389
DTC P0132, P0152 HO2S1
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

0 - Approximately 1.0V

[Engine is running]
Heated oxygen sensor 1
50 B ● Warm-up condition
(bank 1)
● Engine speed is 2,000 rpm

SEF002V

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.

EC-1390
DTC P0132, P0152 HO2S1
[VG33ER]
BANK 2
A

EC

BBWA1076E

EC-1391
DTC P0132, P0152 HO2S1
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

0 - Approximately 1.0V

[Engine is running]
Heated oxygen sensor 1
51 G ● Warm-up condition
(bank 2)
● Engine speed is 2,000 rpm

SEF002V

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.

Diagnostic Procedure UBS00DV2

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-1311, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0418E

2. RETIGHTEN HEATED OXYGEN SENSOR 1


1. Loosen and retighten heated oxygen sensor 1.
Tightening torque: 40 - 60 N·m (4.1 - 6.1 kg-m, 30 - 44 ft-lb)

>> GO TO 3.

EC-1392
DTC P0132, P0152 HO2S1
[VG33ER]
3. CHECK HO2S1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
A
1. Disconnect ECM harness connector.
2. Disconnect heated oxygen sensor 1 harness connector.
3. Check harness continuity between ECM terminal and HO2S1 EC
terminal as follows.
Refer to Wiring Diagram.
C
Terminals
DTC Bank
ECM Sensor
P0132 50 2 Bank 1 D
P0152 51 2 Bank 2
BBIA0189E
Continuity should exist. E
4. Check harness continuity between the following terminals and ground.
Terminals F
DTC Bank
ECM Sensor
P0132 50 2 Bank 1
P0152 51 2 Bank 2 G

Refer to Wiring Diagram.


Continuity should not exist. H

OK >> GO TO 4. I
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK FRONT HO2S1 CONNECTOR FOR WATER


J
1. Disconnect heated oxygen sensor 1 harness connector.
2. Check connectors for water.
Water should not exist. K
OK or NG
OK (With CONSULT-II)>>GO TO 5.
OK (Without CONSULT-II)>>GO TO 6. L
NG >> Repair or replace harness or connectors.

EC-1393
DTC P0132, P0152 HO2S1
[VG33ER]
5. CHECK HEATED OXYGEN SENSOR 1
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “MANU TRIG” in “DATA MONITOR” mode with CON-
SULT-II, and select “HO2S1 (B1)/(B2)” and “HO2S1 MNTR (B1)/
(B2)”.
3. Hold engine speed at 2,000 rpm under no load during the follow-
ing steps.
4. Touch “RECORD” on CONSULT-II screen.

PBIB2025E

5. Check the following.


– “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes
from “RICH” to “LEAN” to “RICH” more than 5 times in 10 sec-
onds.
5 times (cycles) are counted as shown right:
– “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
– “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once.
– “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.

SEF647Y

SEF648Y

CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 7
NG >> Replace malfunctioning heated oxygen sensor 1.

EC-1394
DTC P0132, P0152 HO2S1
[VG33ER]
6. CHECK HEATED OXYGEN SENSOR 1 A
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Set voltmeter probes between ECM terminal 50 [HO2S1 (B1)
signal] or 51 [HO2S1 (B2) signal] and ground.
3. Check the following with engine speed held at 2,000 rpm con-
C
stant under no load.
● The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more
than 5 times within 10 seconds.
D
● The maximum voltage is over 0.6V at least 1 time.
● The minimum voltage is below 0.3V at least 1 time.
● The voltage never exceeds 1.0V. E
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V PBIB2157E

2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V


CAUTION: F
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
G
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 7. H
NG >> Replace malfunctioning heated oxygen sensor.

7. CHECK INTERMITTENT INCIDENT


I
Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END. J

Removal and Installation UBS00DV3

HEATED OXYGEN SENSOR 1


K
Refer to EM-80, "OUTER COMPONENT PARTS" .

EC-1395
DTC P0133, P0153 HO2S1
[VG33ER]
DTC P0133, P0153 HO2S1 PFP:22690

Component Description UBS00DV4

The heated oxygen sensor 1 is placed into the exhaust manifold. It


detects the amount of oxygen in the exhaust gas compared to the
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.

SEF463R

SEF288D

CONSULT-II Reference Value in Data Monitor Mode UBS00DV5

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
HO2S1 (B1)
0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S1 (B2)
HO2S1 MNTR Maintaining engine speed at 2,000
● Engine: After warming up LEAN ←→ RICH
(B1) rpm
Changes more than 5 times during
HO2S1 MNTR
10 seconds.
(B2)

On Board Diagnosis Logic UBS00DV6

To judge the malfunction of heated oxygen sensor 1, this diagnosis


measures response time of heated oxygen sensor 1 signal. The time
is compensated by engine operating (speed and load), fuel feedback
control constant, and heated oxygen sensor 1 temperature index.
Judgment is based on whether the compensated time (heated oxy-
gen sensor 1 cycling time index) is inordinately long or not.

SEF010V

EC-1396
DTC P0133, P0153 HO2S1
[VG33ER]

DTC No. Trouble diagnosis name DTC detecting condition Possible cause A
P0133 ● Harness or connectors
(Bank 1) (The sensor circuit is open or shorted)
● Heated oxygen sensor 1 EC
● Fuel pressure
Heated oxygen sensor The response of the voltage signal from the ● Fuel injector
P0153 1 circuit slow response sensor takes more than the specified time.
● Intake air leaks C
(Bank 2)
● Exhaust gas leaks
● PCV valve
● Mass air flow sensor D
DTC Confirmation Procedure UBS00DV7

CAUTION: E
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
F
least 5 seconds before conducting the next test.
TESTING CONDITION:
● Always perform at a temperature above −10°C (14°F).
G
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature. H
2. Stop engine and wait at least 5 seconds.
3. Turn ignition switch ON and select “HO2S1 (B1)/(B2) P0133/
P0153” of “HO2S1” in “DTC WORK SUPPORT” mode with I
CONSULT-II.
4. Touch “START”.
J
5. Start engine and let it idle for at least 3 minutes.
NOTE:
Never raise engine speed above 2,800 rpm after this step. If
the engine speed limit is exceeded, return to step 5. K

SEF338Z
L

6. When the following conditions are met, “TESTING” will be dis-


played on the CONSULT-II screen. Maintain the conditions con-
tinuously until “TESTING” changes to “COMPLETED”. (It will M
take approximately 40 to 50 seconds.)
ENG SPEED 1,700 - 3,300 rpm
Vehicle speed More than 80 km/h (50 MPH)
B/FUEL SCHDL 2.0 - 14.0 msec
Selector lever Suitable position

If “TESTING” is not displayed after 5 minutes, retry from SEF339Z

step 2.

EC-1397
DTC P0133, P0153 HO2S1
[VG33ER]
7. Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to EC-1402, "Diagnostic
Procedure" .

SEF658Y

Overall Function Check UBS00DV8

Use this procedure to check the overall function of the heated oxygen sensor 1 circuit. During this check, a
DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 50 [HOS1 (B1) sig-
nal] or 51 [HOS1 (B2) signal] and ground.
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
– The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more
than 5 times within 10 seconds.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V
→ 0 - 0.3V
SEF919UA
4. If NG, go to EC-1402, "Diagnostic Procedure" .

EC-1398
DTC P0133, P0153 HO2S1
[VG33ER]
Wiring Diagram UBS00DV9

BANK 1 A

EC

BBWA1075E

EC-1399
DTC P0133, P0153 HO2S1
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

0 - Approximately 1.0V

[Engine is running]
Heated oxygen sensor 1
50 B ● Warm-up condition
(bank 1)
● Engine speed is 2,000 rpm

SEF002V

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.

EC-1400
DTC P0133, P0153 HO2S1
[VG33ER]
BANK 2
A

EC

BBWA1076E

EC-1401
DTC P0133, P0153 HO2S1
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

0 - Approximately 1.0V

[Engine is running]
Heated oxygen sensor 1
51 G ● Warm-up condition
(bank 2)
● Engine speed is 2,000 rpm

SEF002V

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.

Diagnostic Procedure UBS00DVA

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-1311, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0418E

2. RETIGHTEN HEATED OXYGEN SENSOR 1


Loosen and retighten heated oxygen sensor 1.
Tightening torque: 40 - 60 N·m (4.1 - 6.1 kg-m, 30 - 44 ft-lb)

>> GO TO 3.

EC-1402
DTC P0133, P0153 HO2S1
[VG33ER]
3. CHECK FOR EXHAUST GAS LEAK A
1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before three way catalyst (manifold).
EC

SEC502D
E
OK or NG
OK >> GO TO 4.
NG >> Repair or replace. F

4. CHECK FOR INTAKE AIR LEAK


G
Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 5. H
NG >> Repair or replace.

EC-1403
DTC P0133, P0153 HO2S1
[VG33ER]
5. CLEAR THE SELF-LEARNING DATA
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode
with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0174 or P0172, P0175 detected?
Is it difficult to start engine?

SEF968Y

Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at
idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-1241, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC
INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0174 or P0172, P0175 detected?
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171, P0174 or P0172, P0175. Refer to EC-1437 or EC-
1445 .
No >> GO TO 6.

EC-1404
DTC P0133, P0153 HO2S1
[VG33ER]
6. CHECK HO2S1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect heated oxygen sensor 1 harness connector.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal and HO2S1 EC
terminal as follows.
Refer to Wiring Diagram.
C
Terminals
DTC Bank
ECM Sensor
P0133 50 2 Bank 1 D
P0153 51 2 Bank 2 BBIA0189E

Continuity should exist. E


4. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.
F
Terminals
DTC Bank
ECM Sensor
P0133 50 2 Bank 1 G
P0153 51 2 Bank 2

Continuity should not exist. H


5. Also check harness for short to power.
OK or NG
I
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK MASS AIR FLOW SENSOR J

Refer to EC-1341, "Component Inspection" .


OK or NG K
OK >> GO TO 8.
NG >> Replace mass air flow sensor.
L
8. CHECK PCV VALVE
With engine running at idle, remove PCV valve from rocker cover;
make sure that a hissing noise will be heard as air passes through it M
and a strong vacuum should be felt immediately when a finger is
placed over valve inlet.
OK or NG
OK (With CONSULT-II)>> GO TO 9.
OK (Without CONSULT-II)>>GO TO 10.
NG >> Replace PCV valve.

SEC137A

EC-1405
DTC P0133, P0153 HO2S1
[VG33ER]
9. CHECK HEATED OXYGEN SENSOR 1
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “MANU TRIG” in “DATA MONITOR” mode with CONSULT-II, and select “HO2S1 (B1)/(B2)” and
“HO2S1 MNTR (B1)/(B2)”.
3. Hold engine speed at 2,000 rpm under no load during the following steps.
4. Touch “RECORD” on CONSULT-II screen.

PBIB2025E

5. Check the following.


– “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes
from “RICH” to “LEAN” to “RICH” more than 5 times in 10 sec-
onds.
5 times (cycles) are counted as shown below.
– “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
– “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once.
– “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.

SEF647Y

SEF648Y

CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 11.
NG >> Replace malfunctioning heated oxygen sensor 1.

EC-1406
DTC P0133, P0153 HO2S1
[VG33ER]
10. CHECK FRONT HEATED OXYGEN SENSOR 1 A
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Set voltmeter probes between ECM terminal 50 [HO2S1 (B1) signal] or 51 [HO2S1 (B2) signal] and
ground.
3. Check the following with engine speed held at 2,000 rpm con-
C
stant under no load.
● The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more
than 5 times within 10 seconds.
D
● The maximum voltage is over 0.6V at least 1 time.
● The minimum voltage is below 0.3V at least 1 time.
● The voltage never exceeds 1.0V. E
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
CAUTION: PBIB2157E
F
● Discard any heated oxygen sensor which has been dropped
from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new
one.
G
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
H
OK >> GO TO 11.
NG >> Replace malfunctioning heated oxygen sensor 1.

11. CHECK INTERMITTENT INCIDENT I

Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .


J
>> INSPECTION END.
Removal and Installation UBS00DVB

HEATED OXYGEN SENSOR 1 K


Refer to EM-80, "OUTER COMPONENT PARTS" .

EC-1407
DTC P0134, P0154 HO2S1
[VG33ER]
DTC P0134, P0154 HO2S1 PFP:22690

Component Description UBS00DVC

The heated oxygen sensor 1 is placed into the exhaust manifold. It


detects the amount of oxygen in the exhaust gas compared to the
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.

SEF463R

SEF288D

CONSULT-II Reference Value in Data Monitor Mode UBS00DVD

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
HO2S1 (B1)
0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S1 (B2)
HO2S1 MNTR Maintaining engine speed at 2,000
● Engine: After warming up LEAN ←→ RICH
(B1) rpm
Changes more than 5 times during
HO2S1 MNTR
10 seconds.
(B2)

On Board Diagnosis Logic UBS00DVE

Under the condition in which the heated oxygen sensor 1 signal is


not input, the ECM circuits will read a continuous approximately
0.3V. Therefore, for this diagnosis, the time that output voltage is
within 200 to 400 mV range is monitored, and the diagnosis checks
that this time is not inordinately long.

SEF237U

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0134
Heated oxygen sensor ● Harness or connectors
(Bank 1) The voltage from the sensor is constantly
1 circuit no activity (The sensor circuit is open or shorted)
P0154 approx. 0.3V.
detected ● Heated oxygen sensor 1
(Bank 2)

EC-1408
DTC P0134, P0154 HO2S1
[VG33ER]
DTC Confirmation Procedure UBS00DVF

A
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at EC
least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle. C
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
D
2. Select “HO2S1 (B1)/(B2) P0134/P0154” of “HO2S1” in “DTC
WORK SUPPORT” mode with CONSULT-II.
3. Touch “START”. E
4. Let it idle for at least 3 minutes.
NOTE:
Never raise engine speed above 2,800 rpm after this step. If F
the engine speed limit is exceeded, return to step 4.

G
LEC068A

5. When the following conditions are met, “TESTING” will be dis- H


played on the CONSULT-II screen. Maintain the conditions con-
tinuously until “TESTING” changes to “COMPLETED”. (It will
take approximately 10 to 60 seconds.)
I
ENG SPEED 1,400 - 2,700 rpm
Vehicle speed More than 64 km/h (40 MPH)
B/FUEL SCHDL 2.0 - 14.0 msec J
Selector lever Suitable position

If “TESTING” is not displayed after 5 minutes, retry from LEC069A K


step 2.
6. Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to EC-1414, "Diagnostic L
Procedure" .
During this test, P1148 and P1168 may be stored in ECM.
M

LEC034A

Overall Function Check UBS00DVG

Use this procedure to check the overall function of the heated oxygen sensor 1 circuit. During this check, a
DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 50 [HO2S1 (B1) signal] or 51 [HO2S1 (B2) signal] and
ground.

EC-1409
DTC P0134, P0154 HO2S1
[VG33ER]
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
– The voltage does not remain in the range of 0.2 to 0.4V.
4. If NG, go to EC-1414, "Diagnostic Procedure" .

SEF919UA

EC-1410
DTC P0134, P0154 HO2S1
[VG33ER]
Wiring Diagram UBS00DVH

BANK 1 A

EC

BBWA1075E

EC-1411
DTC P0134, P0154 HO2S1
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

0 - Approximately 1.0V

[Engine is running]
Heated oxygen sensor 1
50 B ● Warm-up condition
(front) (bank 1)
● Engine speed is 2,000 rpm

SEF002V

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.

EC-1412
DTC P0134, P0154 HO2S1
[VG33ER]
BANK 2
A

EC

BBWA1076E

EC-1413
DTC P0134, P0154 HO2S1
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

0 - Approximately 1.0V

[Engine is running]
Heated oxygen sensor 1
51 G ● Warm-up condition
(bank 2)
● Engine speed is 2,000 rpm

SEF002V

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.

Diagnostic Procedure UBS00DVI

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-1311, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0418E

EC-1414
DTC P0134, P0154 HO2S1
[VG33ER]
2. CHECK HO2S 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Disconnect heated oxygen sensor 1 harness connector.
3. Check harness continuity between ECM terminal and HO2S1 EC
terminal as follows.
Refer to Wiring Diagram.
C
Terminals
DTC Bank
ECM Sensor
P0134 50 2 Bank 1 D
P0154 51 2 Bank 2
BBIA0189E
Continuity should exist. E
4. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.
F
Terminals
DTC Bank
ECM Sensor
P0134 50 2 Bank 1 G
P0154 51 2 Bank 2

Continuity should not exist. H


5. Also check harness for short to power.
OK or NG
I
OK (With CONSULT-II)>>GO TO 3.
OK (Without CONSULT-II)>> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
J

EC-1415
DTC P0134, P0154 HO2S1
[VG33ER]
3. CHECK HEATED OXYGEN SENSOR 1
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “MANU TRIG” in “DATA MONITOR” mode with CON-
SULT-II, and select “HO2S1 (B1)/(B2)” and “HO2S1 MNTR (B1)/
(B2)”.
3. Hold engine speed at 2,000 rpm under no load during the follow-
ing steps.
4. Touch “RECORD” on CONSULT-II screen.

PBIB2025E

5. Check the following.


– “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes
from “RICH” to “LEAN” to “RICH” more than 5 times in 10 sec-
onds.
5 times (cycles) are counted as shown below.
– “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
– “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once.
– “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.

SEF647Y

SEF648Y

CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 5.
NG >> Replace malfunctioning heated oxygen sensor 1.

EC-1416
DTC P0134, P0154 HO2S1
[VG33ER]
4. CHECK HEATED OXYGEN SENSOR 1 A
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Set voltmeter probes between ECM terminal 50 [HO2S1 (B1) signal] or 51 [HO2S1 (B1) signal] and
ground.
3. Check the following with engine speed held at 2,000 rpm con-
C
stant under no load.
● The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more
than 5 times within 10 seconds.
D
● The maximum voltage is over 0.6V at least 1 time.
● The minimum voltage is below 0.3V at least 1 time.
● The voltage never exceeds 1.0V. E
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
CAUTION: PBIB2157E
F
● Discard any heated oxygen sensor which has been dropped
from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new
one.
G
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
H
OK >> GO TO 5.
NG >> Replace malfunctioning heated oxygen sensor 1.

5. CHECK INTERMITTENT INCIDENT I

Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .


J
>> INSPECTION END.
Removal and Installation UBS00DVJ

HEATED OXYGEN SENSOR 1 K


Refer to EM-80, "OUTER COMPONENT PARTS" .

EC-1417
DTC P0138, P0158 HO2S2
[VG33ER]
DTC P0138, P0158 HO2S2 PFP:226A0

Component Description UBS00DVK

The heated oxygen sensor 2, after three way catalyst (manifold),


monitors the oxygen level in the exhaust gas on each bank.
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
SEF327R

CONSULT-II Reference Value in Data Monitor Mode UBS00DVL

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
HO2S2 (B1)
● Warm-up condition 0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S2 (B2)
● After keeping engine speed Revving engine from idle up to
HO2S2 MNTR
between 3,500 and 4,000 rpm for 3,000 rpm quickly
(B1)
1 minute and at idle for 1 minute LEAN ←→ RICH
HO2S2 MNTR
under no load.
(B2)

On Board Diagnosis Logic UBS00DVM

The heated oxygen sensor 2 has a much longer switching time


between rich and lean than the heated oxygen sensor 1. The oxygen
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the voltage is unusually high during
the various driving condition such as fuel-cut.

PBIB1848E

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
P0138
(Bank 1) ● Harness or connectors
Heated oxygen sensor An excessively high voltage from the sensor is (The sensor circuit is open or shorted)
P0158 2 circuit high voltage sent to ECM.
● Heated oxygen sensor 2
(Bank 2)

DTC Confirmation Procedure UBS00DVN

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.

EC-1418
DTC P0138, P0158 HO2S2
[VG33ER]
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with A
CONSULT-II.
2. Start engine and warm it up to the normal operating tempera-
ture. EC
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and
4,000 rpm for at least 1 minute under no load. C
5. Let engine idle for 2 minutes.
6. If 1st trip DTC is detected, go to EC-1423, "Diagnostic Proce-
dure" . D
SEF174Y

WITH GST
1. Start engine and warm it up to the normal operating temperature. E
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 2 minutes. F
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
7. Let engine idle for 2 minutes. G
8. Select MODE 3 with GST.
9. If DTC is detected, go to EC-1423, "Diagnostic Procedure" .
H

EC-1419
DTC P0138, P0158 HO2S2
[VG33ER]
Wiring Diagram UBS00DVO

BANK 1

BBWA1079E

EC-1420
DTC P0138, P0158 HO2S2
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
● Warm-up condition

Heated oxygen sensor 2 ● Revving engine from idle to 3,000 rpm quickly after
56 OR the following conditions are met 0 - Approximately 1.0V
(bank 1) D
– Keeping the engine speed between 3,500 and 4,000
rpm for 1 minute and at idle for 1 minute under no
load
E

EC-1421
DTC P0138, P0158 HO2S2
[VG33ER]
BANK 2

BBWA1080E

EC-1422
DTC P0138, P0158 HO2S2
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
● Warm-up condition

Heated oxygen sensor 2 ● Revving engine from idle to 3,000 rpm quickly after
57 Y the following conditions are met 0 - Approximately 1.0V
(bank 2) D
– Keeping the engine speed between 3,500 and 4,000
rpm for 1 minute and at idle for 1 minute under no
load
E
Diagnostic Procedure UBS00DVP

1. CHECK GROUND CONNECTIONS


F
1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-1311, "Ground Inspection" . G
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections. H

BBIA0418E

EC-1423
DTC P0138, P0158 HO2S2
[VG33ER]
2. CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Disconnect heated oxygen sensor 2 harness connector.
3. Check harness continuity between ECM terminal and HO2S2
terminal as follows.
Refer to Wiring Diagram.
Terminals
DTC Bank
ECM Sensor
P0138 56 1 Bank 1
P0158 57 1 Bank 2
BBIA0187E
Continuity should exist.
4. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.
Terminals
DTC Bank
ECM Sensor
P0138 56 1 Bank 1
P0158 57 1 Bank 2

Continuity should not exist.


5. Also check harness for short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT


1. Check harness continuity between HO2S2 terminal 4 and ground.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit to ground or short to power in harness or connectors.

4. CHECK HO2S2 CONNECTORS FOR WATER


Check heated oxygen sensor 2 connector and harness connector for water.
Water should not exist.
OK or NG
OK (With CONSULT-II)>>GO TO 5.
OK (Without CONSULT-II)>>GO TO 6.
NG >> Repair or replace harness or connectors.

EC-1424
DTC P0138, P0158 HO2S2
[VG33ER]
5. CHECK HEATED OXYGEN SENSOR 2 A
With CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-II.
EC
2. Start engine and warm it up to the normal operating temperate.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load. C
5. Let engine idle for 1 minute.
6. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select
“HO2S2 (B1)/(B2)” as the monitor item with CONSULT-II. D

SEF662Y

G
7. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%.

SEF989RD

“HO2S2 (B1)/(B2)” should be above 0.62V at least once when the “FUEL INJECTION” is +25%. K
“HO2S2 (B1)/(B2)” should be below 0.48V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m L
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
M
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning heated oxygen sensor 2.

EC-1425
DTC P0138, P0158 HO2S2
[VG33ER]
6. CHECK HEATED OXYGEN SENSOR 2
Without CONSULT-II
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Stop vehicle with engine running.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 56 [HO2S2 (B1)
signal] or 57 [HO2S2 (B2) signal] and ground.
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.62V at least once during this
procedure.
If the voltage is above 0.62V at step 6, step 7 is not neces-
sary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in D SEF922UA

position with “OD” OFF (A/T), 3rd gear position (M/T).


The voltage should be below 0.48V at least once during this procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning heated oxygen sensor 2.

7. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Removal and Installation UBS00DVQ

HEATED OXYGEN SENSOR 2


Refer to EX-3, "EXHAUST SYSTEM" .

EC-1426
DTC P0139, P0159 HO2S2
[VG33ER]
DTC P0139, P0159 HO2S2 PFP:226A0
A
Component Description UBS00DVR

The heated oxygen sensor 2, after three way catalyst (manifold),


monitors the oxygen level in the exhaust gas on each bank. EC
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt- C
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for D
engine control operation.
SEF327R

E
CONSULT-II Reference Value in Data Monitor Mode UBS00DVS

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
HO2S2 (B1)
● Warm-up condition 0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S2 (B2)
● After keeping engine speed
HO2S2 MNTR Revving engine from idle up to G
between 3,500 and 4,000 rpm for 3,000 rpm quickly
(B1)
1 minute and at idle for 1 minute LEAN ←→ RICH
HO2S2 MNTR
under no load.
(B2)
H
On Board Diagnosis Logic UBS00DVT

The heated oxygen sensor 2 has a much longer switching time


between rich and lean than the heated oxygen sensor 1. The oxygen I
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the switching response of the sen- J
sor's voltage is faster than specified during the various driving condi-
tion such as fuel-cut.
K

SEF302U
L

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
M
P0139 ● Harness or connectors
(Bank 1) (The sensor circuit is open or shorted)
Heated oxygen sensor It takes more time for the sensor to respond ● Heated oxygen sensor 2
P0159 2 circuit slow response between rich and lean than the specified time. ● Fuel pressure
(Bank 2) ● Fuel injector
● Intake air leaks

DTC Confirmation Procedure UBS00DVU

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Open engine hood before conducting following procedure
WITH CONSULT-II
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.

EC-1427
DTC P0139, P0159 HO2S2
[VG33ER]
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Select “HO2S2 (B1) P0139” or “HO2S2 (B2) P0159” of “HO2S2” in “DTC WORK SUPPORT” mode with
CONSULT-II and follow the instruction of CONSULT-II.
6. Start engine and following the instruction of CONSULT-II.

PBIB0115E

7. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”.


If “NG” is displayed, refer to EC-1432, "Diagnostic Procedure"
If “CAN NOT BE DIAGNOSED” is displayed, perform the following.
a. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
b. Turn ignition switch ON and select “COOLAN TEMP/S” in “DATA
MONITOR” mode with CONSULT-II.
c. Start engine and warm it up while monitoring “COOLAN TEMP/
S” indication on CONSULT-II.
d. When “COOLAN TEMP/S” indication reaches to 70°C (158°F),
go to step 3.

SEF174Y

Overall Function Check UBS00DVV

Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a
DTC might not be confirmed.
CAUTION:
Always drive vehicle at a safe speed.
WITH GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 56 [HO2S2(B1)
signal] or 57 [HO2S2(B2) signal] and ground.
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
A change of voltage should be more than 0.06V for 1 sec-
ond during this procedure.
If the voltage can be confirmed in step 6, step 7 is not nec-
essary.
7. Keep vehicle at idling for 10 minutes, then check the voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in D SEF922UA

position with “OD” OFF (A/T), 3rd gear position (M/T).


A change of voltage should be more than 0.06V for 1 second during this procedure.
8. If NG, go to EC-1432, "Diagnostic Procedure"
EC-1428
DTC P0139, P0159 HO2S2
[VG33ER]
Wiring Diagram UBS00DVW

BANK 1 A

EC

BBWA1079E

EC-1429
DTC P0139, P0159 HO2S2
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Warm-up condition

Heated oxygen sensor 2 ● Revving engine from idle to 3,000 rpm quickly after
56 OR the following conditions are met 0 - Approximately 1.0V
(bank 1)
– Keeping the engine speed between 3,500 and 4,000
rpm for 1 minute and at idle for 1 minute under no
load

EC-1430
DTC P0139, P0159 HO2S2
[VG33ER]
BANK 2
A

EC

BBWA1080E

EC-1431
DTC P0139, P0159 HO2S2
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Warm-up condition

Heated oxygen sensor 2 ● Revving engine from idle to 3,000 rpm quickly after
57 Y the following conditions are met 0 - Approximately 1.0V
(bank 2)
– Keeping the engine speed between 3,500 and 4,000
rpm for 1 minute and at idle for 1 minute under no
load

Diagnostic Procedure UBS00DVX

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-1311, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0418E

EC-1432
DTC P0139, P0159 HO2S2
[VG33ER]
2. CLEAR THE SELF-LEARNING DATA A
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode
with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
C
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0174 or P0172, P0175 detected?
Is it difficult to start engine?
D
WITHOUT CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF. E
SEF968Y
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector. F
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-1241, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC
INFORMATION" . G
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0174 or P0172, P0175 detected? H
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171, P0174 or P0172, P0175. Refer to EC-1437 or EC- I
1445 .
No >> GO TO 3.
J
3. CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
K
2. Disconnect heated oxygen sensor 2 harness connector.
3. Check harness continuity between HO2S2 terminal 4 and
ground.
Refer to Wiring Diagram. L

Continuity should exist.


OK or NG M
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or con-
nectors.
BBIA0187E

EC-1433
DTC P0139, P0159 HO2S2
[VG33ER]
4. CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal and HO2S2 terminal as follows.
Refer to Wiring Diagram.
Terminals
DTC Bank
ECM Sensor
P0139 56 1 Bank 1
P0159 57 1 Bank 2

Continuity should exist.


3. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.
Terminals
DTC Bank
ECM Sensor
P0139 56 1 Bank 1
P0159 57 1 Bank 2

Continuity should not exist.


4. Also check harness for short to power.
OK or NG
OK (With CONSULT-II)>>GO TO 5.
OK (Without CONSULT-II)>>GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1434
DTC P0139, P0159 HO2S2
[VG33ER]
5. CHECK HEATED OXYGEN SENSOR 2 A
With CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-II.
EC
2. Start engine and warm it up to the normal operating temperate.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load. C
5. Let engine idle for 1 minute.
6. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select
“HO2S2 (B1)/(B2)” as the monitor item with CONSULT-II. D

SEF662Y

G
7. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%.

SEF989RD

“HO2S2 (B1)/(B2)” should be above 0.62V at least once when the “FUEL INJECTION” is +25%. K
“HO2S2 (B1)/(B2)” should be below 0.48V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m L
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
M
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning heated oxygen sensor 2.

EC-1435
DTC P0139, P0159 HO2S2
[VG33ER]
6. CHECK HEATED OXYGEN SENSOR 2
Without CONSULT-II
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Stop vehicle with engine running.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 56 [HO2S2 (B1)
signal] or 57 [HO2S2 (B2) signal] and ground.
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.62V at least once during this
procedure.
If the voltage is above 0.62V at step 6, step 7 is not neces-
sary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in D SEF922UA

position with “OD” OFF (A/T), 3rd gear position (M/T).


The voltage should be below 0.48V at least once during this procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning heated oxygen sensor 2.

7. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Removal and Installation UBS00DVY

HEATED OXYGEN SENSOR 2


Refer to EX-3, "EXHAUST SYSTEM" .

EC-1436
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
[VG33ER]
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION PFP:16600
A
On Board Diagnosis Logic UBS00DVZ

With the Air-Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the
theoretical mixture ratio based on the mixture ratio feedback signal from the heated oxygen sensor 1. The EC
ECM calculates the necessary compensation to correct the offset between the actual and the theoretical
ratios.
In case the amount of the compensation value is extremely large (The actual mixture ratio is too lean.), the
ECM judges the condition as the fuel injection system malfunction and lights up the MIL (2 trip detection logic). C
Sensor Input signal to ECM ECM function Actuator
Density of oxygen in exhaust gas Fuel injection D
Heated oxygen sensor 1 Fuel injector
(Mixture ratio feedback signal) control

Trouble diagnosis
DTC No. DTC detecting condition Possible cause E
name
P0171 ● Intake air leaks
(Bank 1) ● Heated oxygen sensor 1
F
● Fuel injector
● Fuel injection system does not operate properly.
Fuel injection system ● Exhaust gas leaks
too lean ● The amount of mixture ratio compensation is too
P0174 ● Incorrect fuel pressure
large. (The mixture ratio is too lean.) G
(Bank 2) ● Lack of fuel
● Mass air flow sensor
● Incorrect PCV hose connection H
DTC Confirmation Procedure UBS00DW0

NOTE:
I
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II J
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Turn ignition switch ON and select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CON- K
SULT-II.
4. Clear the self-learning control coefficient by touching “CLEAR”.
5. Select “DATA MONITOR” mode with CONSULT-II. L
6. Start engine again and let it idle for at least 10 minutes.
The 1st trip DTC P0171 or P0174 should be detected at this
stage, if a malfunction exists. If so, go to EC-1441, "Diagnostic M
Procedure" .
7. If it is difficult to start engine at step 6, the fuel injection system
has a malfunction, too.
8. Crank engine while depressing accelerator pedal. If engine
starts, go to EC-1441, "Diagnostic Procedure" . If engine does SEF968Y
not start, check exhaust and intake air leak visually.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Disconnect mass air flow sensor harness connector. Then restart and run engine for at least 5 seconds at
idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Select MODE 3 with GST. Make sure DTC P0102 is detected.
6. Select MODE 4 with GST and erase the DTC P0102.
7. Start engine again and let it idle for at least 10 minutes.
EC-1437
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
[VG33ER]
8. Select MODE 7 with GST. The 1st trip DTC P0171 or P0174 should be detected at this stage, if a malfunc-
tion exists. If so, go to EC-1441, "Diagnostic Procedure" .
9. If it is difficult to start engine at step 7, the fuel injection system has a malfunction.
10. Crank engine while depressing accelerator pedal. If engine starts, go to EC-1441, "Diagnostic Procedure"
. If engine does not start, check exhaust and intake air leak visually.

EC-1438
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
[VG33ER]
Wiring Diagram UBS00DW1

BANK 1 A

EC

BBWA1102E

EC-1439
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
[VG33ER]
BANK 2

BBWA1103E

EC-1440
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
[VG33ER]
Diagnostic Procedure UBS00DW2

1. CHECK EXHAUST GAS LEAK A

1. Start engine and run it at idle.


2. Listen for an exhaust gas leak before three way catalyst (manifold). EC

E
SEC502D

OK or NG
F
OK >> GO TO 2.
NG >> Repair or replace.

2. CHECK FOR INTAKE AIR LEAK G

Listen for an intake air leak after the mass air flow sensor.
OK or NG H
OK >> GO TO 3.
NG >> Repair or replace.

3. CHECK FOR PCV HOSE I

Check PCV hose for loose connection or disconnection.


OK or NG J
OK >> GO TO 4.
NG >> Repair or replace.
K

EC-1441
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
[VG33ER]
4. CHECK HEATED OXYGEN SENSOR 1 CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect heated oxygen sensor 1 harness connector.
3. Disconnect ECM harness connector.
4. Check harness continuity between ECM terminal and HO2S1 terminal as follows.
Refer to Wiring Diagram.
Terminals
DTC Bank
ECM Sensor
P0171 50 2 Bank 1
P0174 51 2 Bank 2

Continuity should exist.


5. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.
Terminals
DTC Bank
ECM Sensor
P0171 50 2 Bank 1
P0174 51 2 Bank 2

Continuity should not exist.


6. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK FUEL PRESSURE


1. Release fuel pressure to zero.
Refer to EC-1227, "FUEL PRESSURE RELEASE" .
2. Install fuel pressure gauge and check fuel pressure. Refer to EC-1227, "FUEL PRESSURE CHECK" .
At idling:
When fuel pressure regulator valve 235 kPa (2.4 kg/cm2 , 34 psi)
vacuum hose is connected.
When fuel pressure regulator valve 294 kPa (3.0 kg/cm2 , 43 psi)
vacuum hose is disconnected.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

6. DETECT MALFUNCTIONING PART


Check the following.
● Fuel pump and circuit (Refer to EC-1735 .)
● Fuel pressure regulator (Refer to EC-1228 .)
● Fuel lines (Refer to MA-28 .)
● Fuel filter for clogging

>> Repair or replace.

EC-1442
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
[VG33ER]
7. CHECK MASS AIR FLOW SENSOR A
With CONSULT-II
1. Install all parts removed.
EC
2. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-II.
3.3 - 4.8 g·m/sec : at idling
12.0 - 14.9 g·m/sec : at 2,500 rpm C

With GST
1. Install all parts removed. D
2. Check mass air flow sensor signal in MODE 1 with GST.
3.3 - 4.8 g·m/sec : at idling
E
12.0 - 14.9 g·m/sec : at 2,500 rpm
OK or NG
OK >> GO TO 8. F
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
ground. Refer to EC-1335 .
G
8. CHECK FUNCTION OF INJECTORS
With CONSULT-II
H
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with
CONSULT-II.
I
3. Make sure that each circuit produces a momentary engine
speed drop.
J

SEF070Y

L
Without CONSULT-II
1. Start engine.
2. Listen to each injector operating sound. M

Clicking noise should be heard.

MEC703B

OK or NG
OK >> GO TO 9.
NG >> Perform trouble diagnosis for EC-1725, "INJECTOR CIRCUIT" .

EC-1443
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
[VG33ER]
9. CHECK INJECTOR
1. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
2. Turn ignition switch OFF.
3. Disconnect all injector harness connectors.
4. Remove injector gallery assembly. Refer to EM-80, "OUTER COMPONENT PARTS" .
Keep fuel hose and all injectors connected to injector gallery.
5. For DTC P0171, reconnect injector harness connectors on bank 1.
For DTC P0174, reconnect injector harness connectors on bank 2.
6. Disconnect all ignition coil harness connectors.
7. Prepare pans or saucers under each injector.
8. Crank engine for about 3 seconds.
For DTC P0171, make sure than fuel sprays out from injectors
on bank 1.
For DTC P0174, make sure than fuel sprays out from injectors
on bank 2.
Fuel should be sprayed evenly for each injector.
OK or NG
OK >> GO TO 10.
NG >> Replace injectors from which fuel does not spray out.
Always replace O-ring with new ones. SEF595Q

10. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1444
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
[VG33ER]
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION PFP:16600
A
On Board Diagnosis Logic UBS00DW3

With the Air-Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the
theoretical mixture ratio based on the mixture ratio feedback signal from the heated oxygen sensor 1. The EC
ECM calculates the necessary compensation to correct the offset between the actual and the theoretical
ratios.
In case the amount of the compensation value is extremely large (The actual mixture ratio is too rich.), the
ECM judges the condition as the fuel injection system malfunction and lights up the MIL (2 trip detection logic). C
Sensor Input signal to ECM ECM function Actuator
Density of oxygen in exhaust gas Fuel injection D
Heated oxygen sensor 1 Fuel injector
(Mixture ratio feedback signal) control

Trouble diagnosis
DTC No. DTC detecting condition Possible cause E
name
P0172 ● Heated oxygen sensor 1
(Bank 1) Fuel injector
● Fuel injection system does not operate properly. ●
Fuel injection system F
● The amount of mixture ratio compensation is too ● Exhaust gas leaks
P0175 too rich
large. (The mixture ratio is too rich.) ● Incorrect fuel pressure
(Bank 2)
● Mass air flow sensor
G
DTC Confirmation Procedure UBS00DW4

NOTE:
H
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II I
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Turn ignition switch ON and select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CON- J
SULT-II.
4. Clear the self-learning control coefficient by touching “CLEAR”.
5. Select “DATA MONITOR” mode with CONSULT-II. K
6. Start engine again and let it idle for at least 10 minutes.
The 1st trip DTC P0172, P0175 should be detected at this stage,
if a malfunction exists. If so, go to EC-1449, "Diagnostic Proce- L
dure" .
7. If it is difficult to start engine at step 6, the fuel injection system
has a malfunction, too. M
8. Crank engine while depressing accelerator pedal.
If engine starts, go to EC-1449, "Diagnostic Procedure" . If SEF968Y
engine does not start, remove ignition plugs and check for foul-
ing, etc.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Disconnect mass air flow sensor harness connector. Then restart and run engine for at least 3 seconds at
idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Select MODE 3 with GST. Make sure DTC P0102 is detected.
6. Select MODE 4 with GST and erase the DTC P0102.
7. Start engine again and let it idle for at least 10 minutes.
8. Select MODE 7 with GST. The 1st trip DTC P0172 or P0175 should be detected at this stage, if a malfunc-
tion exists. If so, go to EC-1449, "Diagnostic Procedure" .

EC-1445
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
[VG33ER]
9. If it is difficult to start engine at step 7, the fuel injection system has a malfunction.
10. Crank engine while depressing accelerator pedal.
If engine starts, go to EC-1449, "Diagnostic Procedure" . If engine does not start, remove ignition plugs
and check for fouling, etc.

EC-1446
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
[VG33ER]
Wiring Diagram UBS00DW5

BANK 1 A

EC

BBWA1102E

EC-1447
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
[VG33ER]
BANK 2

BBWA1103E

EC-1448
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
[VG33ER]
Diagnostic Procedure UBS00DW6

1. CHECK EXHAUST GAS LEAK A

1. Start engine and run it at idle.


2. Listen for an exhaust gas leak before three way catalyst (manifold). EC

E
SEC502D

OK or NG
F
OK >> GO TO 2.
NG >> Repair or replace.

2. CHECK FOR INTAKE AIR LEAK G

Listen for an intake air leak after the mass air flow sensor.
OK or NG H
OK >> GO TO 3.
NG >> Repair or replace.

3. CHECK HEATED OXYGEN SENSOR 1 CIRCUIT FOR OPEN AND SHORT I

1. Turn ignition switch OFF.


2. Disconnect heated oxygen sensor 1 harness connector. J
3. Disconnect ECM harness connector.
4. Check harness continuity between ECM terminal and HO2S1 terminal as follows.
Refer to Wiring Diagram. K

Terminals
DTC Bank
ECM Sensor L
P0172 50 2 Bank 1
P0175 51 2 Bank 2
M
Continuity should exist.
5. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.
Terminals
DTC Bank
ECM Sensor
P0172 50 2 Bank 1
P0175 51 2 Bank 2

Continuity should not exist.


6. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1449
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
[VG33ER]
4. CHECK FUEL PRESSURE
1. Release fuel pressure to zero.
Refer to EC-1227, "FUEL PRESSURE RELEASE" .
2. Install fuel pressure gauge and check fuel pressure. Refer to EC-1227, "FUEL PRESSURE CHECK" .
At idling:
When fuel pressure regulator valve vacuum 235 kPa (2.4 kg/cm2 , 34 psi)
hose is connected.
When fuel pressure regulator valve vacuum 294 kPa (3.0 kg/cm2 , 43 psi)
hose is disconnected.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART


Check the following.
● Fuel pump and circuit (Refer to EC-1735 .)
● Fuel pressure regulator (Refer to EC-1228 .)

>> Repair or replace.

6. CHECK MASS AIR FLOW SENSOR


With CONSULT-II
1. Install all parts removed.
2. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-II.
3.3 - 4.8 g·m/sec : at idling
12.0 - 14.9 g·m/sec : at 2,500 rpm

With GST
1. Install all parts removed.
2. Check mass air flow sensor signal in MODE 1 with GST.
3.3 - 4.8 g·m/sec : at idling
12.0 - 14.9 g·m/sec : at 2,500 rpm
OK or NG
OK >> GO TO 7.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
ground. Refer to EC-1335 .

EC-1450
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
[VG33ER]
7. CHECK FUNCTION OF INJECTORS A
With CONSULT-II
1. Start engine.
EC
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with
CONSULT-II.
3. Make sure that each circuit produces a momentary engine
C
speed drop.

E
SEF070Y

Without CONSULT-II F
1. Start engine.
2. Listen to each injector operating sound.
G
Clicking noise should be heard.
OK or NG
OK >> GO TO 8. H
NG >> Perform trouble diagnosis for EC-1725, "INJECTOR
CIRCUIT" .
I

MEC703B
J
8. CHECK INJECTOR
1. Remove injector assembly. Refer to EM-80, "OUTER COMPONENT PARTS" . K
Keep fuel hose and all injectors connected to injector gallery.
2. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
3. Disconnect all injector harness connectors L
4. Disconnect all ignition coil harness connectors.
5. Prepare pans or saucers under each injectors.
6. Crank engine for about 3 seconds. M
Make sure fuel does not drip from injector.
OK or NG
OK (Does not drip)>>GO TO 9.
NG (Drips)>>Replace the injectors from which fuel is dripping. Always replace O-ring with new one.

9. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1451
DTC P0181 FTT SENSOR
[VG33ER]
DTC P0181 FTT SENSOR PFP:22630

Component Description UBS00DW7

The fuel tank temperature sensor is used to detect the fuel tempera-
ture inside the fuel tank. The sensor modifies a voltage signal from
the ECM. The modified signal returns to the ECM as the fuel temper-
ature input. The sensor uses a thermistor which is sensitive to the
change in temperature. The electrical resistance of the thermistor
decreases as temperature increases.

LEC764

<Reference data>
Fluid temperature
Voltage* (V) Resistance (kΩ)
°C (°F)
20 (68) 3.5 2.3 - 2.7
50 (122) 2.2 0.79 - 0.90
*: These data are reference values and are measured between ECM terminal 60
(Fuel tank temperature sensor) and ground.

CAUTION:
Do not use ECM ground terminals when measuring input/output SEF012P
voltage. Doing so may result in damage to the ECM's transistor.
Use a ground other than the ECM terminals, such as the ground.
On Board Diagnosis Logic UBS00DW8

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Rationally incorrect voltage from the sensor is Harness or connectors
Fuel tank temperature ●
sent to ECM, compared with the voltage sig- (The sensor circuit is open or shorted)
P0181 sensor circuit range/
nals from engine coolant temperature sensor
performance ● Fuel tank temperature sensor
and intake air temperature sensor.

DTC Confirmation Procedure UBS00DW9

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 10 seconds.
If the result is NG, go to EC-1455, "Diagnostic Procedure" .
If the result is OK, go to following step.
4. Check “COOLAN TEMP/S” value.
If “COOLAN TEMP/S” is less than 60°C (140°F), the result will
be OK.
If “COOLAN TEMP/S” is above 60°C (140°F), go to the following
step.
5. Cool engine down until “COOLAN TEMP/S” is less than 60°C
(140°F). SEF174Y

6. Wait at least 10 seconds.


7. If 1st trip DTC is detected, go to EC-1455, "Diagnostic Procedure" .

EC-1452
DTC P0181 FTT SENSOR
[VG33ER]
WITH GST
A
Follow the procedure “WITH CONSULT-II” above.

EC

EC-1453
DTC P0181 FTT SENSOR
[VG33ER]
Wiring Diagram UBS00DWA

BBWA1084E

EC-1454
DTC P0181 FTT SENSOR
[VG33ER]
Diagnostic Procedure UBS00DWB

1. CHECK FUEL TANK TEMPERATURE SENSOR POWER SUPPLY CIRCUIT A

1. Turn ignition switch OFF.


2. Disconnect fuel level sensor unit harness connector. EC
3. Turn ignition switch ON.

LEC764
E

4. Check voltage between fuel level sensor unit terminal T and


ground with CONSULT-II or tester. F

Voltage: Approximately 5V
OK or NG G
OK >> GO TO 3.
NG >> GO TO 2.
H

SEC310C
I
2. DETECT MALFUNCTIONING PART
Check the following. J
● Harness connectors C1, M67
● Harness connectors M81, F36
● Harness for open or short between ECM and fuel tank temperature sensor K

>> Repair harness or connector.


L
3. CHECK FUEL TANK TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
M
2. Check harness continuity between fuel level sensor unit terminal E and ground. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors C1, M67.
● Harness for open between fuel tank temperature sensor and ground.

>> Repair open circuit or short to power in harness or connectors.

EC-1455
DTC P0181 FTT SENSOR
[VG33ER]
5. CHECK FUEL TANK TEMPERATURE SENSOR
1. Remove fuel level sensor unit.
2. Check resistance fuel level sensor unit terminals T and E by
heating with hot water or heat gun as shown in the figure.
Temperature °C (°F) Resistance kΩ
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90
OK or NG
OK >> GO TO 6.
NG >> Replace fuel tank temperature sensor.
PBIB1425E

6. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Removal and Installation UBS00DWC

FUEL TANK TEMPERATURE SENSOR


Refer to FL-6, "FUEL LEVEL SENSOR UNIT AND FUEL PUMP ASSEMBLY" .

EC-1456
DTC P0182, P0183 FTT SENSOR
[VG33ER]
DTC P0182, P0183 FTT SENSOR PFP:22630
A
Component Description UBS00DWD

The fuel tank temperature sensor is used to detect the fuel tempera-
ture inside the fuel tank. The sensor modifies a voltage signal from EC
the ECM. The modified signal returns to the ECM as the fuel temper-
ature input. The sensor uses a thermistor which is sensitive to the
change in temperature. The electrical resistance of the thermistor
decreases as temperature increases. C

LEC764

E
<Reference data>
Fluid temperature
Voltage* (V) Resistance (kΩ) F
°C (°F)
20 (68) 3.5 2.3 - 2.7
50 (122) 2.2 0.79 - 0.90 G
*: These data are reference values and are measured between ECM terminal 60
(Fuel tank temperature sensor) and ground.

CAUTION: H
Do not use ECM ground terminals when measuring input/output SEF012P
voltage. Doing so may result in damage to the ECM's transistor.
Use a ground other than the ECM terminals, such as the ground. I
On Board Diagnosis Logic UBS00DWE

DTC No. Trouble diagnosis name DTC detecting condition Possible cause J
Fuel tank temperature An excessively low voltage from the sensor is
P0182 ● Harness or connectors
sensor circuit low input sent to ECM.
(The sensor circuit is open or shorted.)
Fuel tank temperature An excessively high voltage from the sensor is K
P0183 ● Fuel tank temperature sensor
sensor circuit high input sent to ECM.

DTC Confirmation Procedure UBS00DWF


L
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test. M
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 10 seconds.
4. If 1st trip DTC is detected, go to EC-1459, "Diagnostic Proce-
dure" .

SEF174Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-1457
DTC P0182, P0183 FTT SENSOR
[VG33ER]
Wiring Diagram UBS00DWG

BBWA1084E

EC-1458
DTC P0182, P0183 FTT SENSOR
[VG33ER]
Diagnostic Procedure UBS00DWH

1. CHECK FUEL TANK TEMPERATURE SENSOR POWER SUPPLY CIRCUIT A

1. Turn ignition switch OFF.


2. Disconnect fuel level sensor unit harness connector. EC
3. Turn ignition switch ON.

LEC764
E

4. Check voltage between fuel level sensor unit terminal T and


ground with CONSULT-II or tester. F

Voltage: Approximately 5V
OK or NG G
OK >> GO TO 3.
NG >> GO TO 2.
H

SEC310C
I
2. DETECT MALFUNCTIONING PART
Check the following. J
● Harness connectors C1, M67
● Harness connectors M81, F36
● Harness for open or short between ECM and fuel tank temperature sensor K

>> Repair harness or connector.


L
3. CHECK FUEL TANK TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
M
2. Check harness continuity between fuel level sensor unit terminal E and ground. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors C1, M67.
● Harness for open between fuel tank temperature sensor and ground.

>> Repair open circuit or short to power in harness or connectors.

EC-1459
DTC P0182, P0183 FTT SENSOR
[VG33ER]
5. CHECK FUEL TANK TEMPERATURE SENSOR
1. Remove fuel level sensor unit.
2. Check resistance fuel level sensor unit terminals T and E by
heating with hot water or heat gun as shown in the figure.
Temperature °C (°F) Resistance kΩ
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90
OK or NG
OK >> GO TO 6.
NG >> Replace fuel tank temperature sensor.
PBIB1425E

6. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Removal and Installation UBS00DWI

FUEL TANK TEMPERATURE SENSOR


Refer to FL-6, "FUEL LEVEL SENSOR UNIT AND FUEL PUMP ASSEMBLY" .

EC-1460
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
[VG33ER]
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
PFP:00019 A
On Board Diagnosis Logic UBS00DWJ

This diagnosis checks whether the engine coolant temperature is extraordinary high, even when the load is EC
not heavy.
This self-diagnosis has one trip detection logic.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause C
● Cooling fan (crankshaft driven)
● Thermostat
● Improper ignition timing D
● Engine coolant temperature sensor
● Blocked radiator
● Blocked front end E
(Improper fitting of nose mask)
Engine coolant over Engine coolant temperature is excessively
P0217 ● Crushed vehicle frontal area
temperature condition high under normal engine speed.
(Vehicle frontal is collided but not repaired) F
● Blocked air passage by improper installa-
tion of front fog lamp or fog lamps
● Improper mixture ratio of coolant
G
● Damaged bumper
For more information, refer to EC-1465,
"Main 12 Causes of Overheating" .
H
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to MA-26, "Changing Engine
Coolant" . Also, replace the engine oil. Refer to MA-30, "Changing Engine Oil" . I
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-14, "ANTI-FREEZE COOLANT MIXTURE
RATIO" .
J
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function Check UBS00DWK

K
Use this procedure to check the overall function of the engine coolant over temperature enrichment protection
check, a DTC might not be confirmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high-pres- L
sure fluid escaping from the radiator.
Wrap a thick cloth around the cap. Carefully remove the cap by turning it a quarter turn to allow built-
up pressure to escape. Then turn the cap all the way off. M
WITH CONSULT-II
1. Check the coolant level and mixture ratio (Using coolant tester)
in the reservoir tank and radiator.
Allow engine to cool before checking coolant level and mix-
ture ratio.
● If the coolant level in the reservoir and/or the radiator is below
the proper range, skip following steps and go to EC-1463,
"Diagnostic Procedure" .
● If the coolant mixture ratio is out of range between 45 to 55%,
replace the coolant. Refer to MA-26, "Changing Engine Cool-
ant" .
– Fill radiator with coolant up to specified level with a filling
SEF621W

speed of 2 liters per minute like pouring coolant by kettle. Be


sure to use coolant with the proper mixture ratio. Refer to MA-14, "ANTI-FREEZE COOLANT MIX-
TURE RATIO" .
– After refilling coolant, run engine to ensure that no water-flow noise is emitted.

EC-1461
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
[VG33ER]
– After checking or replacing coolant, go to step 3) below.
2. Confirm whether customer filled the engine coolant or not. If customer filled the engine coolant, skip fol-
lowing steps and go to EC-1463, "Diagnostic Procedure" .
3. Start engine and make sure that cooling fan (crankshaft driven) operates. If NG, go to After repair, go to
next step.
4. Check for blocked coolant passage.
Warm up engine to normal operating temperature, then grasp upper and lower radiator hoses and make
sure that coolant flows.
If NG, go to step 4 of EC-1463, "Diagnostic Procedure" . After repair, go to next step.
Be extremely careful not to touch any moving or adjacent parts.
5. Check radiator for blocked air passage
Check for blocked condenser or radiator (condenser or radiator fins damaged, condenser or radiator
clogged), after market fog lamps ...etc. Check for condenser or radiator fin damage, shroud damage, vehi-
cle front end for clogging of debris or insects ...etc.
Check for improper fitting of front end cover, damaged radiator grille or bumper, vehicle frontal area dam-
aged by collision but not repaired.
If NG, take appropriate action and then go to next step.
6. Check ECT sensor for proper operation. Refer to step 5 of EC-1463, "Diagnostic Procedure" . If NG,
replace ECT sensor and go to next step.
7. Check ignition timing. Refer to EC-1255, "Basic Inspection" .
Make sure that ignition timing is 10 ± 5° at 700 ± 50 rpm.
If NG, adjust ignition timing and then recheck.

SEF927Z

WITHOUT CONSULT-II
1. Check the coolant level and mixture ratio (Using coolant tester)
in the reservoir tank and radiator.
Allow engine to cool before checking coolant level and mix-
ture ratio.
● If the coolant level in the reservoir and/or radiator is below the
proper range, skip the following steps and go to EC-1463,
"Diagnostic Procedure" .
● If the coolant mixture ratio is out of range between 45 to 55%,
replace the coolant. Refer to MA-26, "Changing Engine Cool-
ant" .
– Fill radiator with coolant up to specified level with a filling SEF621W

speed of 2 liters per minute like pouring coolant by kettle. Be


sure to use coolant with the proper mixture ratio. Refer to MA-14, "ANTI-FREEZE COOLANT MIX-
TURE RATIO" .
– After refilling coolant, run engine to ensure that no water-flow noise is emitted.

– After checking or replacing coolant, go to step 3) below.

2. Confirm whether customer filled the engine coolant or not. If customer filled engine coolant, skip following
steps and go to EC-1463, "Diagnostic Procedure" .
3. Start engine and make sure that cooling fan (crankshaft driven) operates.
Be careful not to overheat engine.
If NG, go to step 1 of EC-1463, "Diagnostic Procedure" . After repair, go to next step.
4. Check for blocked coolant passage.
Warm up engine to normal operating temperature, then grasp upper and lower radiator hoses and make
sure that coolant flows.
If NG, go to step 4 of EC-1463, "Diagnostic Procedure" . After repair, go to next step.

EC-1462
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
[VG33ER]
Be extremely careful not to touch any moving or adjacent parts.
5. Check radiator for blocked air passage A
Check for blocked condenser or radiator (condenser or radiator fins damaged, condenser or radiator
clogged), after market fog lamps ...etc. Check for condenser or radiator fin damage, shroud damage, vehi-
cle front end for clogging of debris or insects ...etc. EC
Check for improper fitting of front end cover, damaged radiator grille or bumper, vehicle frontal area dam-
aged by collision but not repaired.
If NG, take appropriate action and then go to next step.
C
6. Check ECT sensor for proper operation. Refer to step 5 of If NG, replace ECT sensor and go to next
step.
7. Check ignition timing. Refer to EC-1255, "Basic Inspection" .
Make sure that ignition timing is 10 ± 5° at 700 ± 50 rpm. D
If NG, adjust ignition timing and then recheck.

SEF927Z
G
Diagnostic Procedure UBS00DWL

1. CHECK COOLING FAN (CRANKSHAFT DRIVEN) OPERATION


H
Start engine and make sure that cooling fan (crankshaft driven) operates.
OK or NG
OK >> GO TO 2. I
NG >> Check cooling fan (crankshaft driven). Refer to CO-32, "COOLING FAN (CRANKSHAFT
DRIVEN)" .
J
2. CHECK COOLING SYSTEM FOR LEAK
Apply pressure to the cooling system with a tester, and check if the pressure drops.
CAUTION: K
Higher than the specified pressure may cause radiator damage.
Testing pressure: 157 kPa (1.6 kg/cm2 , 23 psi)
L
Pressure should not drop.
OK or NG
OK >> GO TO 3. M
NG >> Check the following for leak:
● Hose

● Radiator

● Water pump
Refer CO-25, "WATER PUMP" . SLC754A

EC-1463
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
[VG33ER]
3. CHECK RADIATOR CAP
Apply pressure to cap with a tester and check radiator cap relief
pressure.
Radiator cap : 59 - 98 kPa (0.6 - 1.0 kg/cm2 , 9 - 14 psi)
relief pressure
OK or NG
OK >> GO TO 4.
NG >> Replace radiator cap.

SLC755A

4. CHECK THERMOSTAT
1. Check valve seating condition at normal room temperatures.
It should seat tightly.
2. Check valve opening temperature and valve lift.
Valve opening : 76.5°C (170°F) [standard]
temperature
Valve lift : More than 10 mm/90°C (0.31 in/194°F)
3. Check if valve is closed at 5°C (41°F) below valve opening tem-
perature.
For details, refer to CO-28, "THERMOSTAT" .
OK or NG
OK >> GO TO 5. SLC343

NG >> Replace thermostat.

5. CHECK ENGINE COOLANT TEMPERATURE SENSOR


Check resistance between engine coolant temperature sensor termi-
nals 1 and 2 as shown in the figure.
<Reference data>
Temperature °C (°F) Resistance kΩ
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260

PBIB2005E

OK or NG
OK >> GO TO 6.
NG >> Replace engine coolant temperature sensor.

SEF012P

EC-1464
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
[VG33ER]
6. CHECK MAIN 12 CAUSES A
If the cause cannot be isolated, go to EC-1465, "Main 12 Causes of Overheating" .

>> INSPECTION END. EC

Main 12 Causes of Overheating UBS00DWM

Engine Step Inspection item Equipment Standard Reference page C


OFF 1 ● Blocked radiator ● Visual No blocking —
● Blocked condenser
D
● Blocked radiator grille
● Blocked bumper
2 ● Coolant mixture ● Coolant tester 50 - 50% coolant mixture See MA-14 .
E
3 ● Coolant level ● Visual Coolant up to MAX level See MA-26 .
in reservoir tank and radi-
ator filler neck
F
4 ● Radiator cap ● Pressure tester 59 - 98 kPa See CO-23 .
(0.6 - 1.0 kg/cm2 , 9 - 14
psi) (Limit)
G
ON*1 5 ● Coolant leaks ● Visual No leaks See CO-23 .

ON*1 6 ● Thermostat ● Touch the upper and Both hoses should be hot See CO-28 .
lower radiator hoses
H
ON*1 7 ● Cooling fan ● Visual Operating See CO-32 .
(Crankshaft driven)
OFF 8 ● Combustion gas leak ● Color checker chemical Negative — I
tester 4 Gas analyzer

ON*2 9 ● Coolant temperature ● Visual Gauge less than 3/4 —


gauge when driving
J
● Coolant overflow to ● Visual No overflow during driv- See MA-26 .
reservoir tank ing and idling

OFF*3 10 ● Coolant return from ● Visual Should be initial level in See MA-14 .
K
reservoir tank to radia- reservoir tank
tor
OFF 11 ● Cylinder head ● Straight gauge feeler 0.1 mm (0.004 in) Maxi- See EM-102 .
gauge mum distortion (warping) L
12 ● Cylinder block and pis- ● Visual No scuffing on cylinder See EM-131 .
tons walls or piston
*1: Engine running at 3,000 rpm for 10 minutes. M
*2: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*3: After 60 minutes of cool down time.
For more information, refer to CO-21, "OVERHEATING CAUSE ANALYSIS" .

EC-1465
DTC P0299 SUPERCHARGER FUNCTION
[VG33ER]
DTC P0299 SUPERCHARGER FUNCTION PFP:14110

On Board Diagnosis Logic UBS00DWN

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Supercharger
● Supercharger driving belt
ECM detects that amount of fuel injected is
P0299 Supercharger function smaller than the specified value when super- ● Stuck open of supercharger bypass
charger is operating. valve
● Clogging, cracks or improper connection
of vacuum hose

DTC Confirmation Procedure UBS00DWO

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine.
3. Maintain the following conditions for at least 5 seconds.
ENG SPEED Model with A/T: 3,200 - 4,400 rpm (A constant
rotation is maintained.)
Model with M/T: 3,600 - 4,400 rpm (A constant
rotation is maintained.)
VHCL SPEED SE More than 64 km/h (40 MPH)
THRTL POS SEN Model with A/T: More than 2.53V SEF058Y

Model with M/T: More than 2.30V

4. If 1st trip DTC is detected, go to EC-1467, "Diagnostic Procedure" .


WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-1466
DTC P0299 SUPERCHARGER FUNCTION
[VG33ER]
Diagnostic Procedure UBS00DWP

1. CHECK SUPERCHARGER BYPASS VALVE CONTROL SOLENOID VALVE A

With CONSULT-II
EC
1. Stop the engine and turn ignition switch ON.
2. Perform “SCB/V CONT SOL/V” in “ACTIVE TEST” mode.
C

PBIB1439E

3. Check air passage continuity and operation delay time under the F
following conditions.
Air passage continuity Air passage continuity G
Conditions
between A and B between A and C
ON Yes No
OFF No Yes H

I
PBIB1434E

With GST
Check air passage continuity and operation delay time under the fol- J
lowing conditions
Air passage continuity Air passage continuity
Conditions K
between A and B between A and C
12V direct current supply
between terminals 1 and Yes No
2 L
No supply No Yes

OK or NG M
PBIB1435E
OK >> GO TO 2.
NG >> Replace the supercharger bypass valve control solenoid valve.

2. CHECK SUPERCHARGER BYPASS VALVE ACTUATOR FOR PROPER OPERATION


1. Stop the engine
2. Start the engine and keep it at idle speed.
3. Stop the engine again.
4. Check the supercharger bypass valve actuator operation when the engine starts and stops.
Does supercharge bypass valve actuator
operate properly?

Yes or No
Yes >> GO TO 3.
No >> Replace supercharger bypass valve actuator.

EC-1467
DTC P0299 SUPERCHARGER FUNCTION
[VG33ER]
3. CHECK SUPERCHARGER DRIVING BELT
1. Visually check the supercharger driving belt for damage or worn.
2. Start engine and keep it at idle speed.
3. Check the supercharger driving belt for skipping.
Is driving belt skipping, damaged or worn?

Yes or No
Yes >> Replace the supercharger drive belt.
No >> GO TO 4.

4. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Removal and Installation UBS00DWQ

SUPERCHARGER
Refer to EM-80, "OUTER COMPONENT PARTS" .

EC-1468
DTC P0300 - P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 - 6 CYLINDER MIS-
FIRE
[VG33ER]
DTC P0300 - P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 - 6 CYLINDER MIS-
FIRE PFP:00000 A

On Board Diagnosis Logic UBS00DWR

When a misfire occurs, engine speed will fluctuate. If the engine speed fluctuates enough to cause the CKP EC
sensor signal to vary, ECM can determine that a misfire is occurring.
Sensor Input Signal to ECM ECM function
Crankshaft position sensor (OBD) Engine speed On board diagnosis of misfire C

The misfire detection logic consists of the following two conditions.


1. One Trip Detection Logic (Three Way Catalyst Damage) D
On the first trip that a misfire condition occurs that can damage the three way catalyst (TWC) due to over-
heating, the MIL will blink.
When a misfire condition occurs, the ECM monitors the CKP sensor signal every 200 engine revolutions
for a change. E
When the misfire condition decreases to a level that will not damage the TWC, the MIL will turn off.
If another misfire condition occurs that can damage the TWC on a second trip, the MIL will blink.
When the misfire condition decreases to a level that will not damage the TWC, the MIL will remain on. F
If another misfire condition occurs that can damage the TWC, the MIL will begin to blink again.
2. Two Trip Detection Logic (Exhaust quality deterioration)
For misfire conditions that will not damage the TWC (but will affect vehicle emissions), the MIL will only G
light when the misfire is detected on a second trip. During this condition, the ECM monitors the CKP sen-
sor signal every 1,000 engine revolutions.
A misfire malfunction can be detected on any one cylinder or on multiple cylinders.
H
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Multiple cylinder misfire
P0300 Multiple cylinder misfire. I
detected ● Improper spark plug
No.1 cylinder misfire ● Insufficient compression
P0301 No. 1 cylinder misfires.
detected ● Incorrect fuel pressure
No. 2 cylinder misfire ● The injector circuit is open or shorted J
P0302 No. 2 cylinder misfires.
detected ● Fuel injector
No. 3 cylinder misfire ● Intake air leak
P0303 No. 3 cylinder misfires.
detected ● The ignition secondary signal circuit is K
No. 4 cylinder misfire open or shorted
P0304 No. 4 cylinder misfires.
detected ● Lack of fuel
No. 5 cylinder misfire ● Signal plate or flywheel L
P0305 No. 5 cylinder misfires.
detected ● Heated oxygen sensor 1
No. 6 cylinder misfire ● Incorrect PCV hose connection
P0306 No. 6 cylinder misfires.
detected M
DTC Confirmation Procedure UBS00DWS

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.

EC-1469
DTC P0300 - P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 - 6 CYLINDER MIS-
FIRE
[VG33ER]
WITH CONSULT-II
1. Turn ignition switch ON, and select “DATA MONITOR” mode
with CONSULT-II.
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 5 seconds.
4. Restart engine and let it idle for about 15 minutes.
5. If 1st trip DTC is detected, go to EC-1470, "Diagnostic Proce-
dure" .
NOTE:
If 1st trip DTC is not detected during above procedure, performing
the following procedure is advised. SEF213Y

1. Turn ignition switch OFF and wait at least 10 seconds.


2. Start engine and drive the vehicle under the similar conditions to (1st trip) Freeze Frame Data for a certain
time. Refer to the table below.
Hold the accelerator pedal as steady as possible.

The similar conditions to (1st trip) Freeze Frame Data means the vehicle operation that the following con-
ditions should be satisfied at the same time.
Engine speed Engine speed in the freeze frame data ± 400 rpm
Vehicle speed Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)
When the freeze frame data shows lower than 70 °C (158 °F),
Engine coolant temperature T should be lower than 70 °C (158 °F).
(T) condition When the freeze frame data shows higher than or equal to 70 °C (158 °F),
T should be higher than or equal to 70 °C (158 °F).

The time to driving varies according to the engine speed in the freeze frame data.
Engine speed Time
Around 1,000 rpm Approximately 10 minutes
Around 2,000 rpm Approximately 5 minutes
More than 3,000 rpm Approximately 3.5 minutes

WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic Procedure UBS00DWT

1. CHECK FOR INTAKE AIR LEAK


1. Start engine and run it at idle speed.
2. Listen for the sound of the intake air leak.
OK or NG
OK >> GO TO 2.
NG >> Discover air leak location and repair.

2. CHECK FOR EXHAUST SYSTEM CLOGGING


Stop engine and visually check exhaust tube, three way catalyst and muffler for dents.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace it.

EC-1470
DTC P0300 - P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 - 6 CYLINDER MIS-
FIRE
[VG33ER]
3. PERFORM POWER BALANCE TEST A
With CONSULT-II
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode.
EC
2. Is there any cylinder which does not produce a momentary
engine speed drop?
C

SEF070Y
E

Without CONSULT-II
When disconnecting each injector harness connector one at a time, F
is there any cylinder which does not produce a momentary engine
speed drop?
Yes or No G
Yes >> GO TO 4.
No >> GO TO 7.
H

AEC646A I

4. CHECK INJECTOR
Does each injector make an operating sound at idle? J
Yes or No
Yes >> GO TO 5.
No >> Check injector(s) and circuit(s). Refer to EC-1725, K
"INJECTOR CIRCUIT" .

MEC703B
M

EC-1471
DTC P0300 - P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 - 6 CYLINDER MIS-
FIRE
[VG33ER]
5. CHECK IGNITION SPARK
1. Stop engine and turn ignition switch OFF.
2. Disconnect all injector harness connectors.
3. Disconnect ignition wire from spark plug.
4. Connect a known-good spark plug to the ignition wire.
5. Place end of spark plug against a suitable ground and crank engine.
6. Check for spark.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

SEF282G

6. CHECK IGNITION WIRES


1. Inspect wires for cracks, damage, burned terminals and for improper fit.
2. Measure the resistance of wires to their distributor cap terminal.
Move each wire while testing to check for intermittent breaks.
Resistance:
Cylinder No. Resistance kΩ [at 25°C (77°F)]
1 Approx. 6.5
2 Approx. 10.0
3 Approx. 8.5
4 Approx. 12.5
5 Approx. 8.5 SEF174P

6 Approx. 11.0

If the resistance exceeds the above specification, inspect ignition wire to distributor cap connection. Clean
connection or replace the ignition wire with a new one.
OK or NG
OK >> Check the following:
● Distributor rotor head for incorrect parts

● Ignition coil, power transistor and their circuits


Refer to EC-1719, "IGNITION SIGNAL" .
NG >> Replace.

7. CHECK SPARK PLUGS


Remove the spark plugs and check for fouling, etc.
OK or NG
OK >> GO TO 8.
NG >> Repair or replace spark plug(s) with standard type
one(s). For spark plug type, refer to MA-32, "Changing
Spark Plugs" .

SEF156I

EC-1472
DTC P0300 - P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 - 6 CYLINDER MIS-
FIRE
[VG33ER]
8. CHECK COMPRESSION PRESSURE A
Refer to EM-102, "Measurement of Compression" .
● Check compression pressure.
EC
Standard : 1,196 kPa (12.2 kg/cm2 , 173 psi)/300 rpm
Minimum : 883 kPa (9.0 kg/cm2 , 128 psi)/300 rpm
C
Difference between : 98 kPa (1.0 kg/cm2 , 14 psi)/300 rpm
each cylinder
OK or NG D
OK >> GO TO 9.
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.

9. CHECK FUEL PRESSURE E

1. Install any parts removed.


2. Release fuel pressure to zero. F
Refer to EC-1227, "FUEL PRESSURE RELEASE" .
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-1227, "FUEL PRESSURE CHECK" .
G
At idle: Approx. 235 kPa (2.4 kg/cm2 , 34 psi)
OK or NG
OK >> GO TO 11. H
NG >> GO TO 10.

10. DETECT MALFUNCTIONING PART I


Check the following.
● Fuel pump and circuit (Refer to EC-1735 .)
J
● Fuel pressure regulator (Refer to EC-1228 .)
● Fuel lines (Refer to MA-28 .)
● Fuel filter for clogging K

>> Repair or replace.


L
11. CHECK IGNITION TIMING
Check the following items. Refer to EC-1255, "Basic Inspection" .
M
Items Specifications
M/T:10 ± 5° BTDC (in Neutral position)
Ignition timing
A/T: 10 ± 5° BTDC (in P or N position)
M/T: 700 ± 50 rpm (in Neutral position)
Base idle speed
A/T: 700 ± 50 rpm (in P or N position)
Closed throttle position switch idle Feeler gauge thickness and switch condition
position adjustment 0.3 mm (0.012 in): ON
0.4 mm (0.016 in): OFF
M/T: 750 ± 50 rpm (in Neutral position)
Target idle speed
A/T: 750 ± 50 rpm (in P or N position)

OK or NG
OK (With CONSULT-II)>>GO TO 12.
OK (Without CONSULT-II)>>GO TO 13.
NG >> Adjust ignition timing.

EC-1473
DTC P0300 - P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 - 6 CYLINDER MIS-
FIRE
[VG33ER]
12. CHECK HEATED OXYGEN SENSOR 1
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “MANU TRIG” and “HI SPEED” in “DATA MONITOR” mode with CONSULT-II, and select “HO2S1
(B1)/(B2)” and “HO2S1 MNTR (B1)/(B2)”.
3. Hold engine speed at 2,000 rpm under no load during the following steps.
4. Touch “RECORD” on CONSULT-II screen.

PBIB2025E

5. Check the following.


– “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes
from “RICH” to “LEAN” to “RICH” more than 5 times in 10 sec-
onds.
5 times (cycles) are counted as shown left:
– “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
– “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once.
– “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.

SEF647Y

SEF648Y

CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 14.
NG >> Replace malfunctioning heated oxygen sensor 1.

EC-1474
DTC P0300 - P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 - 6 CYLINDER MIS-
FIRE
[VG33ER]
13. CHECK HEATED OXYGEN SENSOR 1 (BANK1)(BANK2) A
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Set voltmeter probes between ECM terminal 50 [HO2S1 (B1)
signal] or 51 [HO2S1 (B2) signal] and ground.
3. Check the following with engine speed held at 2,000 rpm con-
C
stant under no load.
● The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more
than 5 times within 10 seconds.
D
● The maximum voltage is over 0.6V at least 1 time.
● The minimum voltage is below 0.3V at least 1 time.
● The voltage never exceeds 1.0V. E
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V PBIB2157E

2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V


CAUTION: F
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
G
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 14. H
NG >> Replace malfunctioning heated oxygen sensor 1.

14. CHECK MASS AIR FLOW SENSOR


I
With CONSULT-II
Check mass air flow sensor signal in “DATA MONITOR” mode with CONSULT-II.
3.3 - 4.8 g·m/sec : at idling J
12.0 - 14.9 g·m/sec : at 2,500 rpm

With GST K
Check mass air flow sensor signal in MODE 1 with GST.
3.3 - 4.8 g·m/sec : at idling
L
12.0 - 14.9 g·m/sec : at 2,500 rpm
OK or NG
OK >> GO TO 15. M
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
ground. Refer to EC-1335 .

15. CHECK SYMPTOM MATRIX CHART


Check items on the rough idle symptom in EC-1268, "Symptom Matrix Chart" .
OK or NG
OK >> GO TO 16.
NG >> Repair or replace.

16. ERASE THE 1ST TRIP DTC


Some tests may cause a 1st trip DTC to be set.
Erase the 1st trip DTC from the ECM memory after performing the tests. Refer to EC-1241, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .

>> GO TO 17.

EC-1475
DTC P0300 - P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 - 6 CYLINDER MIS-
FIRE
[VG33ER]
17. CHECK INTERMITTENT INCIDENT
Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1476
DTC P0327, P0328 KS
[VG33ER]
DTC P0327, P0328 KS PFP:22060
A
Component Description UBS00DWU

The knock sensor is attached to the cylinder block. It senses engine


knocking using a piezoelectric element. A knocking vibration from EC
the cylinder block is sensed as vibrational pressure. This pressure is
converted into a voltage signal and sent to the ECM.
C

SEF332I

E
On Board Diagnosis Logic UBS00DWV

The MIL will not light up for these diagnoses.


Trouble diagnosis F
DTC No. DTC detected condition Possible cause
name
Knock sensor circuit An excessively low voltage from the sensor is
P0327 ● Harness or connectors
low input sent to ECM. G
(The sensor circuit is open or shorted.)
Knock sensor circuit An excessively high voltage from the sensor is Knock sensor
P0328 ●
high input sent to ECM.
H
DTC Confirmation Procedure UBS00DWW

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
I
least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
J
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
K
2. Start engine and run it for at least 5 seconds at idle speed.
3. If 1st trip DTC is detected, go to EC-1479, "Diagnostic Proce-
dure" . L

SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-1477
DTC P0327, P0328 KS
[VG33ER]
Wiring Diagram UBS00DWX

BBWA0512E

EC-1478
DTC P0327, P0328 KS
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
64 W Knock sensor Approximately 2.5V
● Idle speed

Diagnostic Procedure UBS00DWY


D
1. CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I
1. Turn ignition switch OFF.
E
2. Disconnect ECM harness connector.
3. Check resistance between ECM terminal 64 and ground.
NOTE:
F
It is necessary to use an ohmmeter which can measure more than 10 MΩ.
Resistance: Approximately 500-620 kΩ [at 25°C (77°F)]
4. Also check harness for short to ground and short to power G
OK or NG
OK >> GO TO 5.
NG >> GO TO 2. H

2. CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-II
I
1. Disconnect knock sensor harness connector.
2. Check harness continuity between ECM terminal 64 and knock sensor terminal 1. Refer to Wiring Dia-
gram. J
Continuity should exist.
3. Also check harness for short to ground and short to power.
K
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
L
3. DETECT MALFUNCTIONING PART
Check the following. M
● Harness connector F37, F101
● Harness for open or short between ECM and knock sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1479
DTC P0327, P0328 KS
[VG33ER]
4. CHECK KNOCK SENSOR
NOTE:
It is necessary to use an ohmmeter which can measure more than 10 MΩ.
1. Disconnect knock sensor harness connector.
2. Check resistance between terminal 1 and ground.
Resistance: 500 - 620 kΩ [at 25°C (77°F)]
CAUTION:
Do not use any knock sensors that have been dropped or phys-
ically damaged. Use only new ones.
OK or NG
OK >> GO TO 5.
NG >> Replace knock sensor.
SEC439D

5. CHECK GROUND CONNECTIONS


Loosen and retighten ground screws on the engine.
Refer to EC-1311, "Ground Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Repair or replace ground connections.

BBIA0418E

6. CHECK KNOCK SENSOR SHIELD CIRCUIT FOR OPEN AND SHORT


1. Disconnect harness connectors F37, F101.
2. Check harness continuity between harness connector F37 terminal 7 and ground.
Refer to Wiring Diagram.
Continuity should exist.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART


Check the following.
● Harness connector F37
● Harness for open or short between harness connector F37 and ground

>> Repair open circuit or short to power in harness or connectors.

8. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1480
DTC P0335 CKP SENSOR (OBD)
[VG33ER]
DTC P0335 CKP SENSOR (OBD) PFP:23731
A
Component Description UBS00DWZ

The crankshaft position sensor (OBD) is located on the transmission


housing facing the gear teeth (cogs) of the flywheel or drive plate. It EC
detects the fluctuation of the engine revolution.
The sensor consists of a permanent magnet, core and coil.
When the engine is running, the high and low parts of the teeth
cause the gap with the sensor to change. C
The changing gap causes the magnetic field near the sensor to
change.
Due to the changing magnetic field, the voltage from the sensor D
changes.
The ECM receives the voltage signal and detects the fluctuation of
SEF804Z
the engine revolution.
E
This sensor is not used to control the engine system. It is used only
for the on board diagnosis.

H
WEC549

CONSULT-II Reference Value in Data Monitor Mode UBS00DX0

Specification data are reference values. I


MONITOR ITEM CONDITION SPECIFICATION
● Run engine and compare CONSULT-II value with the tachometer indica- Almost the same speed as the
ENG SPEED· J
tion. tachometer indication.

On Board Diagnosis Logic UBS00DX1

K
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● The proper pulse signal from the crankshaft ● Harness or connectors
Crankshaft position position sensor (OBD) is not sent to ECM (The sensor circuit is open or shorted) L
P0335
sensor (OBD) circuit while the engine is running at the specified
engine speed. ● Crankshaft position sensor (OBD)

DTC Confirmation Procedure UBS00DX2 M


NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine and run it for at least 15 seconds at idle speed.
3. If 1st trip DTC is detected, go to EC-1484, "Diagnostic Proce-
dure" .

SEF058Y

EC-1481
DTC P0335 CKP SENSOR (OBD)
[VG33ER]
WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-1482
DTC P0335 CKP SENSOR (OBD)
[VG33ER]
Wiring Diagram UBS00DX3

EC

BBWA0513E

EC-1483
DTC P0335 CKP SENSOR (OBD)
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (AC Voltage)
COLOR
NO.
[Engine is running]
43 BR Sensor ground ● Warm-up condition Approximately 0V
● Idle speed

1 - 2V
[Engine is running] (AC range)
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle

Crankshaft position SEF690W


47 L
sensor (OBD)
3 - 4V
(AC range)

[Engine is running]
● Engine speed is 2,000 rpm

SEF691W

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

Diagnostic Procedure UBS00DX4

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-1311, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0418E

EC-1484
DTC P0335 CKP SENSOR (OBD)
[VG33ER]
2. CHECK CKP SENSOR (OBD) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect crankshaft position (CKP) sensor (OBD) and ECM
harness connectors.
2. Check continuity between ECM terminal 47 and CKP sensor EC
(OBD) terminal 2. Refer to Wiring Diagram.
Continuity should exist.
C
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4. D
NG >> GO TO 3.
BBIA0182E

3. DETECT MALFUNCTIONING PART E

Check the following.


● Harness connectors F38, F102
F
● Harness for open or short between ECM and crankshaft position sensor (OBD)

>> Repair open circuit or short to ground or short to power in harness or connectors. G

4. CHECK CKP SENSOR (OBD) GROUND CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between sensor terminal 1 and ECM terminal 43. Refer to Wiring Diagram. H

Continuity should exist.


2. Also check harness for short to ground and short to power. I
OK or NG
OK >> GO TO 6.
NG >> GO TO 5. J

5. DETECT MALFUNCTIONING PART


K
Check the following.
● Harness connectors F38, F102
● Harness for open between crankshaft position sensor (OBD) and ECM L

>> Repair open circuit or short to ground or short to power in harness or connectors.
M
6. CHECK CKP SENSOR (OBD) SHIELD CIRCUIT FOR OPEN AND SHORT
1. Disconnect harness connectors F102, F38.
2. Check harness continuity between harness connector F38 terminal 7 and ground.
Refer to Wiring Diagram.
Continuity should exist.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

EC-1485
DTC P0335 CKP SENSOR (OBD)
[VG33ER]
7. DETECT MALFUNCTIONING PART
Check the following.
● Harness connector F38
● Harness connectors F50, F51
● Harness for open or short between harness connector F38 and ground

>> Repair open circuit or short to power in harness or connectors.

8. CHECK CRANKSHAFT POSITION SENSOR (OBD)


1. Disconnect crankshaft position sensor (OBD) harness connector.
2. Loosen the fixing bolt of the sensor.
3. Remove the sensor.
4. Visually check the sensor for chipping.

SEF960N

5. Check resistance as shown in the figure.


Resistance: Approximately 512 - 632Ω [at 20°C (68°F)]
OK or NG
OK >> GO TO 9.
NG >> Replace crankshaft position sensor (OBD).

SEF504V

9. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1486
DTC P0340 CMP SENSOR
[VG33ER]
DTC P0340 CMP SENSOR PFP:22100
A
Component Description UBS00DX5

The camshaft position sensor is a basic component of the engine


control system. It monitors engine speed and piston position. These EC
input signals to the ECM are used to control fuel injection, ignition
timing and other functions.
The camshaft position sensor has a rotor plate and a wave-forming
circuit. The rotor plate has 360 slits for a 1° (POS) signal and 6 slits C
for a 120° (REF) signal. The wave-forming circuit consists of Light
Emitting Diodes (LED) and photo diodes.
The rotor plate is positioned between the LED and the photo diode. D
The LED transmits light to the photo diode. As the rotor plate turns,
the slits cut the light to generate rough-shaped pulses. These pulses
SEF928V
are converted into ON-OFF signals by the wave-forming circuit and
E
sent to the ECM.
The distributor is not repairable and must be replaced as an assem-
bly except distributor cap and rotor head.
NOTE: F
The rotor screw which secures the distributor rotor head to the dis-
tributor shaft must be torqued properly.
G
: 3.6±0.3 N·m (37±3 kg-cm, 32±3 in-lb)

H
SEF614B

On Board Diagnosis Logic UBS00DX6


I
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Either 1° or 120° signal is not sent to ECM ● Harness or connectors J
A) for the first few seconds during engine (The CMP sensor circuit is open or
cranking.
shorted)
● Either 1° or 120° signal is not sent to ECM ● Camshaft position sensor
Camshaft position sen- K
P0340 B) often enough while the engine speed is
sor circuit ● Starter motor (Refer to SC-9 .)
higher than the specified engine speed.
● Starting system circuit
● The relation between 1° and 120° signal is (Refer to SC-9 .)
C) not in the normal range during the specified L
● Dead (Weak) battery
engine speed.

DTC Confirmation Procedure UBS00DX7


M
NOTE:
● Perform PROCEDURE FOR MALFUNCTION A first. If DTC cannot be confirmed, perform PROCE-
DURE FOR MALFUNCTION B AND C.
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V at idle.
PROCEDURE FOR MALFUNCTION A
With CONSULT-II
1. Turn ignition switch ON.

EC-1487
DTC P0340 CMP SENSOR
[VG33ER]
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Crank engine for at least 2 seconds.
4. If 1st trip DTC is detected, go to EC-1491, "Diagnostic Proce-
dure" .

SEF058Y

With GST
Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR MALFUNCTION B AND C
With CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and run it for at least 2 seconds at idle speed.
4. If 1st trip DTC is detected, go to EC-1491, "Diagnostic Proce-
dure" .

SEF058Y

With GST
Follow the procedure “With CONSULT-II” above.

EC-1488
DTC P0340 CMP SENSOR
[VG33ER]
Wiring Diagram UBS00DX8

EC

BBWA0482E

EC-1489
DTC P0340 CMP SENSOR
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
[Ignition switch: OFF]
0 - 1.5V
● For a few seconds after turning ignition switch
ECM relay OFF
4 OR/B
(Self shut-off)
[Ignition switch: OFF]
BATTERY VOLTAGE
● More than a few seconds after turning ignition (11 - 14V)
switch OFF

0.3 - 0.5V
[Engine is running]
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle
Camshaft position
44 PU SEF997U
sensor (Reference
48 PU
signal) 0.3 - 0.5V

[Engine is running]
● Engine speed is 2,000 rpm

SEF998U

Approximately 2.5V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle
Camshaft position SEF999U
49 LG sensor (Position sig-
nal) Approximately 2.5V

[Engine is running]
● Engine speed is 2,000 rpm

SEF001V

BATTERY VOLTAGE
67 B/P [Ignition switch: ON]
Power supply for (11 - 14V)
ECM BATTERY VOLTAGE
72 B/P [Ignition switch: ON]
(11 - 14V)
[Engine is running] BATTERY VOLTAGE
117 B/P Current return
● Idle speed (11 - 14V)

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-1490
DTC P0340 CMP SENSOR
[VG33ER]
Diagnostic Procedure UBS00DX9

1. CHECK GROUND CONNECTIONS A

1. Turn ignition switch OFF.


2. Loosen and retighten ground screw. EC
Refer to EC-1311, "Ground Inspection" .
OK or NG
OK >> GO TO 2. C
NG >> Repair or replace ground connections.

BBIA0418E
E

2. CHECK CMP SENSOR POWER SUPPLY CIRCUIT


F
1. Disconnect camshaft position (CMP) sensor harness connector.
2. Turn ignition switch ON.
G

I
AEC647A

3. Check voltage between CMP sensor terminal 5 and ground with J


CONSULT-II or tester.
Voltage: Battery voltage
K
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
L

SEF708U M
3. DETECT MALFUNCTIONING PART
Check the following.
● Harness for open or short between camshaft position sensor and ECM relay
● Harness for open or short between camshaft position sensor and ECM

>> Repair harness or connectors.

EC-1491
DTC P0340 CMP SENSOR
[VG33ER]
4. CHECK CMP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between CMP sensor terminal 4 and ECM terminal 49, CMP sensor terminal 3
and ECM terminals 44, 48. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK CMP SENSOR GROUND CIRCUIT FOR OPEN AND SHORT


1. Check harness continuity between CMP sensor terminal 6 and ground.
Continuity should exist.
2. Also check harness for short to power.
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to power in harness or connector.

6. CHECK CAMSHAFT POSITION SENSOR


1. Install any parts removed.
2. Start engine.
3. Check voltage between ECM terminals 44, 48 and ground, ECM terminal 49 and ground with DC range.
NOTE:
The pulse cycle changes depending on rpm at idle.
<Terminal 44 or 48 and ground>
Condition Idle 2,000 rpm
Voltage 0.3 - 0.5V 0.3 - 0.5V

Pulse sig-
nal
PBIB1424E

SEF997U SEF998U

<Terminal 49 and ground>


Condition Idle 2,000 rpm
Voltage Approximately 2.5V Approximately 2.5V

Pulse sig-
nal

SEF999U SEF001V

OK or NG
OK >> GO TO 7.
NG >> Replace distributor assembly with camshaft position sensor.

EC-1492
DTC P0340 CMP SENSOR
[VG33ER]
7. CHECK INTERMITTENT INCIDENT A
Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END. EC

Removal and Installation UBS00DXA

DISTRIBUTOR C
Refer to EM-80, "OUTER COMPONENT PARTS" .

EC-1493
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
[VG33ER]
DTC P0420, P0430 THREE WAY CATALYST FUNCTION PFP:20905

On Board Diagnosis Logic UBS00DXB

The ECM monitors the switching frequency ratio of heated oxygen


sensors 1 and 2.
A three way catalyst (Manifold) with high oxygen storage capacity
will indicate a low switching frequency of heated oxygen sensor 2.
As oxygen storage capacity decreases, the heated oxygen sensor 2
switching frequency will increase.
When the frequency ratio of heated oxygen sensors 1 and 2
approaches a specified limit value, the three way catalyst (Manifold)
malfunction is diagnosed.

SEF484YF

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0420 ● Three way catalyst (Manifold)
(Bank 1) ● Exhaust tube
● Three way catalyst (Manifold) does not oper- ● Intake air leaks
Catalyst system effi- ate properly.
● Fuel injector
P0430 ciency below threshold ● Three way catalyst (Manifold) does not have
enough oxygen storage capacity. ● Fuel injector leaks
(Bank 2)
● Spark plug
● Improper ignition timing

DTC Confirmation Procedure UBS00DXC

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
TESTING CONDITION
● Do not hold engine speed for more than the specified minutes below.
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Start engine and keep the engine speed at between 3,500 and 4,000 rpm for at least 1 minute under no
load.
4. Let engine idle for 1 minute.
5. Open engine hood.
6. Select “DTC & SRT CONFIRMATION” then “SRT WORK SUP-
PORT” mode with CONSULT-II.
7. Rev engine up to 2,000 to 3,000 rpm and hold it for 3 consecu-
tive minutes then release the accelerator pedal completely.
If “INCMP” of “CATALYST” changed to “COMPLT”, go to step
10.
8. Wait 5 seconds at idle.

SEF344Z

EC-1494
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
[VG33ER]
9. Rev engine up to 2,000 to 3,000 rpm and maintain it until
“INCMP” of “CATALYST” changes to “CMPLT” (It will take A
approximately 5 minutes).
If not “CMPLT”, perform the following.
EC

SEF345Z

D
10. Select “SELF-DIAG RESULTS” mode with CONSULT-II.
11. Confirm that the 1st trip DTC is not detected.
If the 1st trip DTC is detected, go to EC-1497, "Diagnostic Pro- E
cedure" .

G
SEF560X

Overall Function Check UBS00DXD


H
Use this procedure to check the overall function of the three way catalyst (manifold). During this check, a DTC
might not be confirmed.
CAUTION: I
Always drive vehicle at a safe speed.
WITH GST
1. Start engine and warm it up to the normal operation temperature. J
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed at between 3,500 and 4,000 rpm for at least 1 minute under no
load. K
4. Let engine idle for 1 minute.
5. Set voltmeters probes between ECM terminals 50 [HO2S1 (B1)
signal], 51 [HO2S1 (B2) signal] and ground, and ECM terminals L
56 [HO2S2 (B1) signal], 57 [HO2S2 (B2) signal] and ground.
6. Keep engine speed at 2,000 rpm constant under no load.
M

PBIB2157E

EC-1495
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
[VG33ER]
7. Make sure that the voltage switching frequency (high & low)
between ECM terminals 56 and ground, or 57 and ground is
very less than that of ECM terminals 50 and ground, or 51 and
ground.
Switching frequency ratio = A/B
A: Heated oxygen sensor 2 voltage switching frequency
B: Heated oxygen sensor 1 voltage switching frequency
This ratio should be less than 0.75.
If the ratio is greater than above, it means three way catalyst
(manifold) does not operate properly. Go to EC-1497, "Diagnos-
tic Procedure" .
PBIB1437E
NOTE:
If the voltage at terminal 50 or 51 does not switch periodically more than 5 times within 10 seconds at step 5,
perform trouble diagnosis for DTC P0133, P0153 first. (See EC-1396 .)

EC-1496
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
[VG33ER]
Diagnostic Procedure UBS00DXE

1. CHECK EXHAUST SYSTEM A

Visually check exhaust tubes and muffler for dent.


OK or NG EC
OK >> GO TO 2.
NG >> Repair or replace it.
C
2. CHECK EXHAUST GAS LEAK
1. Start engine and run it at idle.
D
2. Listen for an exhaust gas leak before the three way catalyst (manifold).

SEC502D

OK or NG H
OK >> GO TO 3.
NG >> Repair or replace.

3. CHECK INTAKE AIR LEAK I

Listen for an intake air leak after the mass air flow sensor.
OK or NG J
OK >> GO TO 4.
NG >> Repair or replace.
K
4. CHECK IGNITION TIMING
Check the following items. Refer to EC-1255, "Basic Inspection" .
L
Items Specifications
M/T: 10 ± 5° BTDC (in Neutral position)
Ignitions timing
A/T: 10 ± 5° BTDC (in P or N position) M
M/T: 700 ± 50 rpm (in Neutral position)
Base idle speed
A/T: 700 ± 50 rpm (in P or N position)
Closed throttle position switch idle Feeler gauge thickness and switch condition
position adjustment 0.3 mm (0.012 in): ON
0.4 mm (0.016 in): OFF
M/T: 750 ± 50 rpm (in Neutral position)
Target idle speed
A/T: 750 ± 50 rpm (in P or N position)

OK or NG
OK >> GO TO 5.
NG >> Adjust ignition timing.

EC-1497
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
[VG33ER]
5. CHECK INJECTORS
1. Refer to EC-1726, "Wiring Diagram"
2. Stop engine and then turn ignition switch ON.
3. Check voltage between ECM terminals 102, 104, 106, 109, 111
and 113 and ground with CONSULT-II or tester.
Battery voltage should exist.
OK or NG
OK >> GO TO 6.
NG >> Perform EC-1725, "INJECTOR CIRCUIT"

SEF711U

6. CHECK IGNITION SPARK


1. Turn ignition switch OFF.
2. Disconnect ignition wire from spark plug.
3. Connect a known-good spark plug to the ignition wire.
4. Disconnect all injector harness connectors
5. Place end of spark plug against a suitable ground and crank engine.
6. Check for spark.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

SEF282G

7. CHECK IGNITION WIRES


1. Inspect wires for cracks, damage, burned terminals and for improper fit.
2. Measure the resistance of wires to their distributor cap terminal.
Move each wire while testing to check for intermittent breaks.
Resistance:
Cylinder No. Resistance kΩ [at 25°C (77°F)]
1 Approx. 6.5
2 Approx. 10.0
3 Approx. 8.5
4 Approx. 12.5
5 Approx. 8.5 SEF174P

6 Approx. 11.0

If the resistance exceeds the above specification, inspect ignition wire to distributor cap connection. Clean
connection or replace the ignition wire with a new one.
OK or NG
OK >> Check ignition coil, power transistor and their circuits. Refer to EC-1719, "IGNITION SIGNAL" .
NG >> Replace.

EC-1498
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
[VG33ER]
8. CHECK INJECTOR A
1. Turn ignition switch OFF.
2. Remove injector assembly.
Refer to EM-80, "OUTER COMPONENT PARTS" . EC
Keep fuel hose and all injectors connected to injector gallery.
3. Reconnect all injector harness connectors.
4. Disconnect all ignition coil harness connectors. C
5. Turn ignition switch ON.
Make sure fuel does not drip from injector.
OK or NG D
OK (Does not drip)>>GO TO 9.
NG (Drips)>>Replace the injector(s) from which fuel is dripping.
E
9. CHECK INTERMITTENT INCIDENT
Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
F

Trouble is fixed>>INSPECTION END.


Trouble is not fixed>>Replace three way catalyst (manifold).
G

EC-1499
DTC P0441 EVAP CONTROL SYSTEM
[VG33ER]
DTC P0441 EVAP CONTROL SYSTEM PFP:14950

System Description UBS00DXF

NOTE:
If DTC P0441 is displayed with P0510, perform trouble diagnosis for DTC P0510 first. (See EC-1589 .)

PBIB1438E

In this evaporative emission (EVAP) control system, purge flow occurs during non-closed throttle conditions.
Purge volume is related to air intake volume. Under normal purge conditions (non-closed throttle), the EVAP
canister purge volume control solenoid valve is open. Purge flow exposes the EVAP control system pressure
sensor to intake manifold vacuum.
On Board Diagnosis Logic UBS00DXG

Under normal conditions (non-closed throttle), sensor output voltage indicates if pressure drop and purge flow
are adequate. If not, a malfunction is determined.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● EVAP canister purge volume control
solenoid valve stuck closed
● EVAP control system pressure sensor
and the circuit
● Loose, disconnected or improper con-
EVAP control system does not operate prop- nection of rubber tube
EVAP control system erly, EVAP control system has a leak between ● Blocked rubber tube
P0441
incorrect purge flow intake manifold and EVAP control system pres-
● Cracked EVAP canister
sure sensor.
● EVAP canister purge volume control
solenoid valve circuit
● Closed throttle position switch
● Blocked purge port
● EVAP canister vent control valve

DTC Confirmation Procedure UBS00DXH

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5°C (41°F) or more.

EC-1500
DTC P0441 EVAP CONTROL SYSTEM
[VG33ER]
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature. A
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Start engine and let it idle for at least 70 seconds.
EC
4. Select “PURG FLOW P0441” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode with CON-
SULT-II.
5. Touch “START”.
C
If “COMPLETED” is displayed, go to step 7.
6. When the following conditions are met, “TESTING” will be displayed on the CONSULT-II screen. Maintain
the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take at least 35 seconds.)
D
Selector lever Suitable position
VHCL SPEED SE 32 - 120 km/h (20 - 75 MPH)
ENG SPEED 500 - 3,400 rpm E
B/FUEL SCHDL 1.0 - 13.0 msec
COOLAN TEMP/S 0 - 119°C (32 - 246°F)
F

I
PBIB0826E

If “TESTING” is not changed for a long time, retry from step 2.


7. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC- J
1502, "Diagnostic Procedure" .
Overall Function Check UBS00DXI
K
Use this procedure to check the overall monitoring function of the EVAP control system purge flow monitoring.
During this check, a DTC might not be confirmed.
WITH GST L
1. Lift up drive wheels.
2. Start engine and warm it up to normal operating temperature.
M
3. Turn ignition switch OFF and wait at least 5 seconds.
4. Start engine and wait at least 70 seconds.
5. Set voltmeter probes to ECM terminals 62 (EVAP control system
pressure sensor signal) and ground.
6. Check EVAP control system pressure sensor value at idle speed
and note it.
7. Establish and maintain the following conditions for at least 1
minute.
Air conditioner switch ON
Headlamp switch ON
Rear window defogger switch ON
SEF906U
Engine speed Approx. 3,000 rpm
Gear position Any position other than P, N or R

8. Verify that EVAP control system pressure sensor value stays 0.1V less than the value at idle speed (mea-
sured at step 6) for at least 1 second.
EC-1501
DTC P0441 EVAP CONTROL SYSTEM
[VG33ER]
9. If NG, go to EC-1502, "Diagnostic Procedure" .
Diagnostic Procedure UBS00DXJ

1. CHECK EVAP CANISTER


1. Turn ignition switch OFF.
2. Check EVAP canister for cracks.
OK or NG
OK (With CONSULT-II)>>GO TO 2.
OK (Without CONSULT-II)>>GO TO 3.
NG >> Replace EVAP canister.

2. CHECK PURGE FLOW


With CONSULT-II
1. Disconnect vacuum hose connected to EVAP canister purge
volume control solenoid valve at EVAP service port and install
vacuum gauge.
2. Start engine and let it idle.
3. Select “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II.
4. Rev engine up to 2,000 rpm.

AEC649A

5. Touch “Qd” and “Qu” on CONSULT-II screen to adjust “PURG


VOL CONT/V” opening.
PURG VOL CONT/V VACUUM
100% Should exist
0% Should not exist

OK or NG
OK >> GO TO 7.
NG >> GO TO 4.
SEF677Y

3. CHECK PURGE FLOW


Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose connected to EVAP canister purge
volume control solenoid valve at EVAP service port and install
vacuum gauge.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum gauge indication when revving engine up to
2,000 rpm.
Vacuum should exist.
6. Release the accelerator pedal fully and let idle.
Vacuum should not exist.
OK or NG AEC649A
OK >> GO TO 7.
NG >> GO TO 4.

EC-1502
DTC P0441 EVAP CONTROL SYSTEM
[VG33ER]
4. CHECK EVAP PURGE LINE A
1. Turn ignition switch OFF.
2. Check EVAP purge line for improper connection or disconnection.
Refer to EC-1751, "EVAPORATIVE EMISSION LINE DRAWING" . EC
OK or NG
OK >> GO TO 5.
NG >> Repair it. C

5. CHECK EVAP PURGE HOSE AND PURGE PORT


D
1. Disconnect purge hoses connected to EVAP service port A and
EVAP canister purge volume control solenoid valve B .
2. Blow air into each hose and EVAP purge port C .
E

G
SEF367U

3. Check that air flows freely. H


OK or NG
OK (with CONSULT-II)>>GO TO 6.
OK (without CONSULT-II)>>GO TO 7. I
NG >> Repair or clean hoses and/or purge port.

SEF368U
K

EC-1503
DTC P0441 EVAP CONTROL SYSTEM
[VG33ER]
6. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
If OK, inspection end. If NG, go to following step.

SEF985Y

3. Check air passage continuity.


Condition Air passage continuity between A
PURG VOL CONT/V value and B
100% Yes
0% No
If NG, replace the EVAP canister purge volume control solenoid
valve.
OK or NG
OK >> GO TO 8.
NG >> Replace EVAP canister purge volume control solenoid SEF660U

valve.

7. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


Without CONSULT-II
Check air passage continuity.
Air passage continuity between A
Condition
and B
12V direct current supply
Yes
between terminals 1 and 2
No supply No

If NG, replace the EVAP canister purge volume control solenoid


valve.
OK or NG
OK >> GO TO 8. SEF661U
NG >> Replace EVAP canister purge volume control solenoid
valve.

8. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR HOSE


1. Turn ignition switch OFF.
2. Check disconnection or improper connection of hose connected to EVAP control system pressure sensor.
OK or NG
OK >> GO TO 9.
NG >> Repair it.

EC-1504
DTC P0441 EVAP CONTROL SYSTEM
[VG33ER]
9. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR A
1. Disconnect EVAP control system pressure sensor harness con-
nector.
2. Check connectors for water. EC
Water should not exist.
OK or NG
OK >> GO TO 10. C
NG >> Replace EVAP control system pressure sensor.

D
AEC651A

10. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR FUNCTION E

Refer to DTC P0452, EC-1533, "DTC Confirmation Procedure" or P0453, EC-1539, "DTC Confirmation Pro-
cedure" .
F
OK or NG
OK >> GO TO 11.
NG >> Replace EVAP control system pressure sensor.
G
11. CHECK EVAP CANISTER VENT CONTROL VALVE
With CONSULT-II H
1. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
2. Check air passage continuity and operation delay time.
I
Air passage continuity between
Condition VENT CONTROL/V
A and B
ON No J
OFF Yes

Operation takes less than 1second.


K
SEF013Z

Without CONSULT-II L
1. Check air passage continuity and operation delay time under the
following condition.
M
Air passage continuity between
Condition
A and B
12V direct current supply between
No
terminals 1 and 2
OFF Yes

Operation takes less than 1 second.


If NG or operation takes more than 1 second, clean valve using air BBIA0309E
blower or replace as necessary.
If portion B is rusted, replace control valve.
Make sure new O-ring is installed properly.
OK or NG
OK (With CONSULT-II)>>GO TO 12.
OK (Without CONSULT-II)>>GO TO 13.
NG >> Replace EVAP canister vent control valve.

EC-1505
DTC P0441 EVAP CONTROL SYSTEM
[VG33ER]
12. CHECK CLOSED THROTTLE POSITION SWITCH
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Turn ignition switch ON.
4. Select “DATA MONITOR” mode with CONSULT-II.
5. Check indication of “CLSD THL/P SW”.
Measurement must be made with closed throttle position switch installed in vehicle.
Throttle valve conditions CLSD THL/P SW
Completely closed ON
Partially open or completely open OFF

If NG, adjust closed throttle position switch.


Check the following items. Refer to EC-1255, "Basic Inspection" .
Items Specifications
M/T: 10 ± 5° BTDC (in Neutral position)
Ignitions timing
A/T:10 ± 5° BTDC (in P or N position)
M/T: 700 ± 50 rpm (in Neutral position)
Base idle speed
A/T: 700 ± 50 rpm (in P or N position)
Closed throttle position switch idle Feeler gauge thickness and switch condition
position adjustment 0.3 mm (0.012 in): ON
0.4 mm (0.016 in): OFF
M/T: 750 ± 50 rpm (in Neutral position)
Target idle speed
A/T: 750 ± 50 rpm (in P or N position)

6. If it is impossible to adjust closed throttle position switch in Basic Inspection, replace closed throttle posi-
tion switch.
OK or NG
OK >> GO TO 14.
NG >> Replace throttle position switch with throttle position sensor.

EC-1506
DTC P0441 EVAP CONTROL SYSTEM
[VG33ER]
13. CHECK CLOSED THROTTLE POSITION SWITCH A
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Turn ignition switch OFF.
3. Disconnect closed throttle position switch harness connector.
4. Check continuity between closed throttle position switch termi-
C
nals 4 and 5.
Resistance measurement must be made with closed throttle
position switch installed in vehicle.
D
Throttle valve conditions Continuity
Completely closed Yes
Partially open or completely closed No E

If NG, adjust closed throttle position switch.


Check the following items. Refer to EC-1255, "Basic Inspection" BBIA0423E
. F

Items Specifications

Ignitions timing
M/T: 10 ± 5° BTDC (in Neutral position) G
A/T: 10 ± 5° BTDC (in P or N position)
M/T: 700 ± 50 rpm (in Neutral position)
Base idle speed
A/T: 700 ± 50 rpm (in P or N position) H
Closed throttle position switch idle Feeler gauge thickness and switch condition
position adjustment 0.3 mm (0.012 in): ON
0.4 mm (0.016 in): OFF
I
M/T: 750 ± 50 rpm (in Neutral position)
Target idle speed
A/T: 750 ± 50 rpm (in P or N position)

5. If it is impossible to adjust closed throttle position switch in Basic Inspection, replace closed throttle posi- J
tion switch.
OK or NG
OK >> GO TO 14. K
NG >> Replace throttle position switch with throttle position sensor.

14. CHECK EVAP PURGE LINE L


Inspect EVAP purge line (pipe and rubber tube). Check for evidence of leaks.
Refer to EC-1751, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG M
OK >> GO TO 15.
NG >> Replace it.

15. CLEAN EVAP PURGE LINE


Clean EVAP purge line (pipe and rubber tube) using air blower.

>> GO TO 16.

16. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1507
DTC P0442 EVAP CONTROL SYSTEM
[VG33ER]
DTC P0442 EVAP CONTROL SYSTEM PFP:14950

On Board Diagnosis Logic UBS00DXK

NOTE:
If DTC P0442 is displayed with P1448, perform trouble diagnosis for DTC P1448 first. (EC-1667 .)
This diagnosis detects leaks in the EVAP purge line using engine intake manifold vacuum.
If pressure does not increase, the ECM will check for leaks in the line between the fuel tank and EVAP canister
purge volume control solenoid valve, under the following “Vacuum test” conditions.
The vacuum cut valve bypass valve is opened to clear the line between the fuel tank and the EVAP canister
purge volume control solenoid valve. The EVAP canister vent control valve will then be closed to shut the
EVAP purge line off. The EVAP canister purge volume control solenoid valve is opened to depressurize the
EVAP purge line using intake manifold vacuum. After this occurs, the EVAP canister purge volume control
solenoid valve will be closed.

PBIB1438E

EC-1508
DTC P0442 EVAP CONTROL SYSTEM
[VG33ER]

DTC No. Trouble diagnosis name DTC detecting condition Possible cause A
● Incorrect fuel tank vacuum relief valve
● Incorrect fuel filler cap used
● Fuel filler cap remains open or fails to close. EC
● Foreign matter caught in fuel filler cap.
● Leak is in line between intake manifold and
EVAP canister purge volume control solenoid C
valve.
● Foreign matter caught in EVAP canister vent
control valve.
● EVAP canister or fuel tank leaks
D
● EVAP purge line (pipe and rubber tube) leaks
● EVAP purge line rubber tube bent
E
● Blocked or bent rubber tube to EVAP control sys-
EVAP control system EVAP control system has a leak, EVAP tem pressure sensor
P0442 small leak detected control system does not operate prop- ● Loose or disconnected rubber tube
(negative pressure) erly. F
● EVAP canister vent control valve and the circuit
● EVAP canister purge volume control solenoid
valve and the circuit
● Fuel tank temperature sensor G
● O-ring of EVAP canister vent control valve is
missing or damaged
● water separator H
● EVAP canister is saturated with water
● EVAP control system pressure sensor
● Fuel level sensor and the circuit I
● Refueling control valve
● Refueling EVAP vapor cut valve
● ORVR system leaks J

CAUTION:
● Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on. K
● If the fuel filler cap is not tightened properly, the MIL may come on.
● Use only a genuine NISSAN rubber tube as a replacement.
L
DTC Confirmation Procedure UBS00DXL

NOTE:
● If DTC P0442 is displayed with P1448, perform trouble diagnosis for DTC P1448 first. (EC-1667 .) M
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 5 seconds before conducting the next test.
TESTING CONDITION:
● Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 to 3/4 full, and vehicle is
placed on flat level surface.
● Open engine hood before conducting the following procedure.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 5 seconds.

EC-1509
DTC P0442 EVAP CONTROL SYSTEM
[VG33ER]
3. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
4. Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 32°C (32 - 90°F)
INT/A TEMP SE: More than 0°C (32°F)

SEF475Y

5. Select “EVAP SML LEAK P0442/P1442” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-II.
Follow the instruction displayed.

PBIB0829E

NOTE:
If the engine speed cannot be maintained within the range displayed on the CONSULT-II screen, go to
EC-1255, "Basic Inspection" .
6. Make sure that “OK” is displayed.
If “NG” is displayed, refer to EC-1511, "Diagnostic Procedure" .
NOTE:
Make sure that EVAP hoses are connected to EVAP canister
purge volume control solenoid valve properly.

LEC048A

WITH GST
NOTE:
Be sure to read the explanation of EC-1238, "Driving Pattern" before driving vehicle.
1. Start engine.
2. Drive vehicle according to EC-1238, "Driving Pattern" .
3. Stop vehicle.
4. Select MODE 1 with GST.
– If SRT of EVAP system is not set yet, go to the following step.
– If SRT of EVAP system is set, the result will be OK.
5. Turn ignition switch OFF and wait at least 5 seconds.
6. Start engine.
It is not necessary to cool engine down before driving.
7. Drive vehicle again according to the EC-1238, "Driving Pattern" .
8. Stop vehicle.
9. Select MODE 3 with GST.

EC-1510
DTC P0442 EVAP CONTROL SYSTEM
[VG33ER]
– If P0442 is displayed on the screen, go to EC-1511, "Diagnostic Procedure" .
– If P0441 is displayed on the screen, go to EC-1502, "Diagnostic Procedure" . A
– If P0442 and P0441 are not displayed on the screen, go to the following step.
10. Select MODE 1 with GST.
EC
– If SRT of EVAP system is set, the result will be OK.
– If SRT of EVAP system is not set, go to step 6.
Diagnostic Procedure UBS00DXM C
1. CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF. D
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK >> GO TO 2. E
NG >> Replace with genuine NISSAN fuel filler cap.

G
SEF915U

2. CHECK FUEL FILLER CAP INSTALLATION H


Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
I
OK >> GO TO 3.
NG >> ● Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
● Retighten until ratcheting sound is heard.
J
3. CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap. K
OK or NG
OK >> GO TO 5.
NG >> GO TO 4. L

4. CHECK FUEL TANK VACUUM RELIEF VALVE


Refer to EC-1753, "Component Inspection" . M
OK or NG
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.

EC-1511
DTC P0442 EVAP CONTROL SYSTEM
[VG33ER]
5. INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pres-
sure pump to EVAP service port securely.

AEC649A

SEF916U

NOTE:
Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.

With CONSULT-II>>GO TO 6.
Without CONSULT-II>>GO TO 7.

EC-1512
DTC P0442 EVAP CONTROL SYSTEM
[VG33ER]
6. CHECK FOR EVAP LEAK A
With CONSULT-II
1. Turn ignition switch ON.
EC
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-II.
3. Touch “START” and apply pressure into the EVAP line until the
pressure indicator reaches the middle of the bar graph.
C
NOTE:
● Never use compressed air or a high pressure pump.

● Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres- D


sure in the system.

PEF917U

F
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-1751, "EVAPORATIVE EMISSION LINE DRAW-
G
ING" .
OK or NG
OK >> GO TO 8. H
NG >> Repair or replace.

I
SEF200U

EC-1513
DTC P0442 EVAP CONTROL SYSTEM
[VG33ER]
7. CHECK FOR EVAP LEAK
Without CONSULT-II
1. Turn ignition switch OFF.
2. Apply 12 volts DC to EVAP canister vent control valve. The valve will close. (Continue to apply 12 volts
until the end of test.)
3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve
will open. (Continue to apply 12V until the end of test.)
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7
kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove pump and
EVAP service port adapter.
NOTE:
● Never use compressed air or a high pressure pump.

● Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres-


sure in the system.
AEC632A

5. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer
to EC-1751, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.

SEF200U

8. CHECK WATER SEPARATOR


1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Check that A and C are not clogged by blowing air into B with
A , and then C plugged.
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
● Do not disassemble water separator.
OK or NG
OK >> GO TO 9.
NG >> Replace water separator.

PBIB1032E

9. CHECK EVAP CANISTER VENT CONTROL VALVE, O-RING AND CIRCUIT


Refer to EC-1667, "DTC Confirmation Procedure" .
OK or NG
OK >> GO TO 10.
NG >> Repair or replace EVAP canister vent control valve and O-ring or harness/connector.

EC-1514
DTC P0442 EVAP CONTROL SYSTEM
[VG33ER]
10. CHECK IF EVAP CANISTER SATURATED WITH WATER A
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Check if water will drain from the EVAP canister.
Yes or No EC
Yes >> GO TO 11.
No (With CONSULT-II)>>GO TO 13.
No (Without CONSULT-II)>>GO TO 14. C

SEF596U
E
11. CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve attached.
F
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK (With CONSULT-II)>>GO TO 13. G
OK (Without CONSULT-II)>>GO TO 14.
NG >> GO TO 12.

12. DETECT MALFUNCTIONING PART H

Check the following.


● EVAP canister for damage I
● EVAP hose between EVAP canister and water separator for clogging or poor connection

>> Repair hose or replace EVAP canister. J

13. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
K
With CONSULT-II
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine. L
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-II screen to increase “PURG VOL CONT/V” opening to 100%.
5. Check vacuum hose for vacuum when revving engine up to M
2,000 rpm.
Vacuum should exist.
OK or NG
OK >> GO TO 17.
NG >> GO TO 15.

SEF677Y

EC-1515
DTC P0442 EVAP CONTROL SYSTEM
[VG33ER]
14. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
OK or NG
OK >> GO TO 17.
NG >> GO TO 15.

15. CHECK VACUUM HOSE


Check vacuum hoses for clogging or disconnection. Refer to EC-1208, "Vacuum Hose Drawing" .
OK or NG
OK >> GO TO 16.
NG >> Repair or reconnect the hose.

16. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


With CONSULT-II
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
OK or NG
OK >> GO TO 18.
NG >> GO TO 17.

SEF677Y

EC-1516
DTC P0442 EVAP CONTROL SYSTEM
[VG33ER]
17. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE A
With CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions. EC

AEC652A
E

Condition PURG VOL CONT/V value Air passage continuity between A or B


100% Yes F
0% No

SEF660U

I
Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.
J

AEC652A

M
Condition Air passage continuity between A or B
12V direct supply between terminals 1
Yes
and 2
No supply No

SEF661U

OK or NG
OK >> GO TO 18.
NG >> Replace EVAP canister purge volume control solenoid valve.

EC-1517
DTC P0442 EVAP CONTROL SYSTEM
[VG33ER]
18. CHECK FUEL TANK TEMPERATURE SENSOR
1. Remove fuel level sensor unit.
2. Check resistance between fuel level sensor unit and fuel pump
terminals T and E by heating with hot water or heat gun as
shown in the figure.
Temperature °C (°F) Resistance kΩ
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90

OK or NG
OK >> GO TO 19.
NG >> Replace fuel tank temperature sensor. PBIB1425E

19. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR


1. Remove EVAP control system pressure sensor with its harness connector connected.
2. Remove hose from EVAP control system pressure sensor.
3. Turn ignition switch ON.
4. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
5. Check input voltage between ECM terminal 62 and ground.
Applied vacuum Voltage V
Not applied 1.8 - 4.8
-26.7 kpa (-200 mmHg, -7.87 inHg) 2.1 to 2.5V lower than above value

CAUTION:
Always calibrate the vacuum pump gauge when using it.

● Do not apply below −93.3 kPa (−700 mmHg, −27.56 inHg)


or over 101.3 kPa (760 mmHg, 29.92 inHg) of pressure.
OK or NG PBIB1426E

OK >> GO TO 20.
NG >> Replace EVAP control system pressure sensor.

20. CHECK EVAP PURGE LINE


Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to EC-1751, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 21.
NG >> Repair or reconnect the hose.

21. CLEAN EVAP PURGE LINE


Clean EVAP purge line (pipe and rubber tube) using air blower.

>> GO TO 22.

22. CHECK REFUELING EVAP VAPOR LINE


Check refueling EVAP vapor line between EVAP canister and fuel tank for clogging, kink, looseness and
improper connection. For location, refer to EC-1758, "ON BOARD REFUELING VAPOR RECOVERY
(ORVR)" .
OK or NG
OK >> GO TO 23.
NG >> Repair or replace hoses and tubes.

EC-1518
DTC P0442 EVAP CONTROL SYSTEM
[VG33ER]
23. CHECK SIGNAL LINE AND RECIRCULATION LINE A
Check signal line and recirculation line between filler neck tube and fuel tank for clogging, kink, cracks, loose-
ness and improper connection.
OK or NG EC
OK >> GO TO 24.
NG >> Repair or replace hoses, tubes or filler neck tube.
C
24. CHECK REFUELING CONTROL VALVE

Refer to EC-1758, "ON BOARD REFUELING VAPOR RECOVERY (ORVR)"


D
OK or NG
OK >> GO TO 25.
NG >> Replace refueling control valve with fuel tank.
E
25. CHECK FUEL LEVEL SENSOR
Refer to DI-18, "FUEL LEVEL SENSOR UNIT CHECK" . F
OK or NG
OK >> GO TO 26.
NG >> Replace fuel level sensor unit. G

26. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . H

>> INSPECTION END.


I

EC-1519
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[VG33ER]
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE PFP:14920

Description UBS00DXN

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator
Camshaft position sensor Engine speed
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Throttle position sensor Throttle position EVAP canister EVAP canister purge volume
purge flow control control solenoid valve
Throttle position switch Closed throttle position
Density of oxygen in exhaust gas
Heated oxygen sensor 1
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
Vehicle speed sensor Vehicle speed

This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.

SEF337U

CONSULT-II Reference Value in Data Monitor Mode UBS00DXO

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle (Vehicle stopped) 0%
● Air conditioner switch OFF
PURG VOL C/V
● Shift lever: N (A/T), Neutral (M/T) 2,000 rpm —
● No load

EC-1520
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[VG33ER]
On Board Diagnosis Logic UBS00DXP

A
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
EVAP canister purge volume (The solenoid valve circuit is open or
An excessively low voltage signal is sent EC
P0444 control solenoid valve circuit shorted.)
to ECM through the valve
open ● EVAP canister purge volume control
solenoid valve
● Harness or connectors
C
EVAP canister purge volume (The solenoid valve circuit is shorted.)
An excessively high voltage signal is sent
P0445 control solenoid valve circuit
to ECM through the valve ● EVAP canister purge volume control
shorted
solenoid valve D

DTC Confirmation Procedure UBS00DXQ

NOTE: E
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm battery voltage is more than 11V at idle. F

WITH CONSULT-II
1. Turn ignition switch ON. G
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 13 seconds.
4. If 1st trip DTC is detected, go to EC-1524, "Diagnostic Proce- H
dure" .

J
SEF058Y

WITH GST
K
Follow the procedure “WITH CONSULT-II” above.

EC-1521
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[VG33ER]
Wiring Diagram UBS00DXR

BBWA1085E

EC-1522
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
[Ignition switch: OFF]
0 - 1.5V
● For a few seconds after turning ignition switch
ECM relay OFF
4 OR/B
(Self shut-off) D
[Ignition switch: OFF]
BATTERY VOLTAGE
● More than a few seconds after turning ignition (11 - 14V)
switch OFF
E
BATTERY VOLTAGE
(11 - 14V)

F
[Engine is running]
● Idle speed

G
EVAP canister purge SEF994U
5 R/Y volume control sole-
noid valve BATTERY VOLTAGE H
(11 - 14V)

[Engine is running]
I
● Engine speed is 2,000 rpm (More than 100
seconds after starting engine)

J
SEF995U

BATTERY VOLTAGE
67 B/P Power supply for ECM [Ignition switch: ON]
(11 - 14V) K
BATTERY VOLTAGE
72 B/P Power supply for ECM [Ignition switch: ON]
(11 - 14V)
[Engine is running] BATTERY VOLTAGE L
117 B/P Current return
● Idle speed (11 - 14V)

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
M

EC-1523
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[VG33ER]
Diagnostic Procedure UBS00DXS

1. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIR-
CUIT
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve
harness connector.
3. Turn ignition switch ON.

AEC652A

4. Check voltage between EVAP canister purge volume control


solenoid valve terminal 1 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

SEF646W

2. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors F36, M81
● Harness connectors M65, E43
● Harness for open or short between EVAP canister purge volume control solenoid valve and ECM relay
● Harness for open or short between EVAP canister purge volume control solenoid valve and ECM

>> Repair harness or connectors.

3. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIR-
CUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 5 and EVAP canister purge volume control solenoid
valve terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK (With CONSULT-II)>>GO TO 5.
OK (Without CONSULT-II)>>GO TO 6.
NG >> GO TO 4.

EC-1524
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[VG33ER]
4. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connectors E43, M65
● Harness connectors M81, F36 EC
● Harness for open or short between EVAP canister purge volume control solenoid valve and ECM

C
>> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION


D
With CONSULT-II
1. Start engine.
E
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
OK or NG F
OK >> GO TO 7.
NG >> GO TO 6.
G

H
SEF677Y

6. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


I
With CONSULT-II
1. Check air passage continuity under the following conditions.
J
Condition Air passage continuity
PURG VOL CONT/V value between A and B
100% Yes K
0% No

SEF660U
M

Without CONSULT-II
1. Check air passage continuity under the following conditions.
Air passage continuity
Condition
between A and B
12V direct current supply between
Yes
terminals 1 and 2
No supply No

OK or NG
OK >> GO TO 7.
NG >> Replace EVAP canister purge volume control solenoid
valve.
SEF661U

EC-1525
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[VG33ER]
7. CHECK INTERMITTENT INCIDENT
Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1526
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
[VG33ER]
DTC P0447 EVAP CANISTER VENT CONTROL VALVE PFP:14935
A
Component Description UBS00DXT

The EVAP canister vent control valve is located on the EVAP canis-
ter and is used to seal the canister vent. EC
This solenoid valve responds to signals from the ECM. When the
ECM sends an ON signal, the coil in the solenoid valve is energized.
A plunger will then move to seal the canister vent. The ability to seal
the vent is necessary for the on board diagnosis of other evaporative C
emission control system components.
This solenoid valve is used only for diagnosis, and usually remains
opened. D
When the vent is closed, under normal purge conditions, the evapo-
rative emission control system is depressurized and allows “EVAP
SEF032W
Control System (Small Leak)” diagnosis.
E

H
SEF143S

CONSULT-II Reference Value in Data Monitor Mode UBS00DXU I


Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
J
VENT CONT/V ● Ignition switch: ON OFF

On Board Diagnosis Logic UBS00DXV


K
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
EVAP canister vent con- An improper voltage signal is sent to ECM (The valve circuit is open or shorted.) L
P0447
trol valve circuit open through EVAP canister vent control valve.
● EVAP canister vent control valve

DTC Confirmation Procedure UBS00DXW


M
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.

EC-1527
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
[VG33ER]
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait at least 8 seconds.
4. If 1st trip DTC is detected, go to EC-1530, "Diagnostic Proce-
dure" .

SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-1528
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
[VG33ER]
Wiring Diagram UBS00DXX

EC

BBWA1086E

EC-1529
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
EVAP canister vent control BATTERY VOLTAGE
108 R/G [Ignition switch: ON]
valve (11 - 14V)

Diagnostic Procedure UBS00DXY

1. INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes >> GO TO 2.
No >> GO TO 3.

2. CHECK EVAP CANISTER VENT CONTROL VALVE CIRCUIT


With CONSULT-II
1. Turn ignition switch OFF and then turn ON.
2. Select “VENT CONTROL/V” in “ACTIVE TEST” mode with
CONSULT-II.
3. Touch “ON/OFF” on CONSULT-II screen.
4. Check for operating sound of the valve.
Clicking noise should be heard.
OK or NG
OK >> GO TO 7.
NG >> GO TO 3.

SEF989Y

EC-1530
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
[VG33ER]
3. CHECK EVAP CANISTER VENT CONTROL VALVE POWER SUPPLY CIRCUIT A
1. Turn ignition switch OFF.
2. Disconnect EVAP canister vent control valve harness connector.
3. Turn ignition switch ON. EC

SEF143S
E
4. Check voltage between EVAP canister vent control valve termi-
nal 1 and ground with CONSULT-II or tester.
F
Voltage: Battery voltage
OK or NG
OK >> GO TO 5. G
NG >> GO TO 4.

H
SEF648W

4. DETECT MALFUNCTIONING PART I

Check the following.


● Harness connectors E43, M65 J
● Harness connectors M67, C1
● Fuse block (J/B) connector E49
● 10A fuse K
● Harness for open or short between EVAP canister vent control valve and fuse

L
>> Repair harness or connectors.

5. CHECK EVAP CANISTER VENT CONTROL VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND
SHORT M

1. Turn ignition switch OFF.


2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 108 and EVAP canister vent control valve terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

EC-1531
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
[VG33ER]
6. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors C1, M67
● Harness connectors M81, F36
● Harness for open or short between EVAP canister vent control valve and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK EVAP CANISTER VENT CONTROL VALVE


With CONSULT-II
1. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
2. Check air passage continuity and operation delay time.
Air passage continuity between
Condition VENT CONTROL/V
A and B
ON No
OFF Yes

Operation takes less than 1second.

SEF013Z

Without CONSULT-II
1. Check air passage continuity and operation delay time under the
following condition.
Air passage continuity between A
Condition
and B
12V direct current supply
No
between terminals 1 and 2
OFF Yes

Operation takes less than 1 second.


If NG or operation takes more than 1 second, clean valve using air BBIA0309E
blower or replace as necessary.
If portion B is rusted, replace control valve.
Make sure new O-ring is installed properly.
OK or NG
OK >> GO TO 8.
NG >> Replace EVAP canister vent control valve.

8. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1532
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33ER]
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR PFP:25085
A
Component Description UBS00DXZ

The EVAP control system pressure sensor detects pressure in the


purge line. The sensor output voltage to the ECM increases as pres- EC
sure increases. The EVAP control system pressure sensor is not
used to control the engine system. It is used only for on board diag-
nosis.
C

SEF340V

H
PBIB1207E

CONSULT-II Reference Value in Data Monitor Mode UBS00DY0 I


Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION J
EVAP SYS PRES ● Ignition switch: ON 1.8 - 4.8V

On Board Diagnosis Logic UBS00DY1


K
DTC No. Trouble diagnosis name DTC detecting condition Possible cause

EVAP control system ● Harness or connectors


An excessively low voltage from the sensor is (The sensor circuit is open or shorted.) L
P0452 pressure sensor low
sent to ECM.
input ● EVAP control system pressure sensor

DTC Confirmation Procedure UBS00DY2


M
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5°C (41°F) or more.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Turn ignition switch ON.

EC-1533
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33ER]
4. Select “DATA MONITOR” mode with CONSULT-II.
5. Make sure that “FUEL T/TMP SE” is more than 0°C (32°F).
6. Start engine and wait at least 20 seconds.
7. If 1st trip DTC is detected, go to EC-1536, "Diagnostic Proce-
dure" .

SEF194Y

WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Check that voltage between ECM terminal 60 (Fuel tank temperature sensor signal) and ground is less
than 4.2V.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and wait at least 20 seconds.
5. Select MODE 7 with GST.
If 1st trip DTC is detected, go to EC-1536, "Diagnostic Procedure" .

EC-1534
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33ER]
Wiring Diagram UBS00DY3

EC

BBWA1087E

EC-1535
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
42 B/W Sensor power supply [Ignition switch: ON] Approximately 5V
[Engine is running]
43 BR Sensor ground ● Warm-up condition Approximately 0V
● Idle speed
EVAP control system pres-
62 Y [Ignition switch: ON] 1.8 - 4.8V
sure sensor

Diagnostic Procedure UBS00DY4

1. CHECK RUBBER TUBE


1. Turn ignition switch OFF.
2. Check rubber tube connected to the sensor for clogging, vent,
kink, disconnection or improper connection.
OK or NG
OK >> GO TO 2.
NG >> Reconnect, repair or replace.

AEC651A

2. CHECK GROUND CONNECTIONS


Loosen and retighten ground screw.
Refer to EC-1311, "Ground Inspection" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace ground connections.

BBIA0418E

3. CHECK CONNECTOR

1. Disconnect EVAP control system pressure sensor harness connector.


2. Check sensor harness connector for water.
Water should not exist.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness connector.

EC-1536
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33ER]
4. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR POWER SUPPLY CIRCUIT A
1. Turn ignition switch ON.
2. Check voltage between EVAP control system pressure sensor
terminal 3 and ground with CONSULT-II or tester. EC

Voltage: Approximately 5V
OK or NG C
OK >> GO TO 6.
NG >> GO TO 5.
D

SEF889U
E
5. DETECT MALFUNCTIONING PART
Check the following.
F
● Harness connectors C1, M67
● Harness connectors M81, F36
● Harness for open or short between EVAP control system pressure sensor and ECM G

>> Repair harness or connectors.


H
6. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND
SHORT
1. Turn ignition switch OFF. I
2. Disconnect ECM harness connector.
3. Check harness continuity between EVAP control system pressure sensor terminal 1 and ECM terminal
43. J
Refer to Wiring Diagram.
Continuity should exist. K
4. Also check harness for short to ground or short to power.
OK or NG
OK >> GO TO 8. L
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART M


Check the following.
● Harness connectors C1, M67
● Harness connectors M59, F27
● Harness for open or short between EVAP control system pressure sensor and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1537
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33ER]
8. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND
SHORT
1. Check harness continuity between ECM terminal 62 and EVAP control system pressure sensor terminal
2.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.

9. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors C1, M67
● Harness connectors M59, F27
● Harness for open or short between ECM and EVAP control system pressure sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

10. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR


1. Remove EVAP control system pressure sensor with its harness connector connected.
2. Remove hose from EVAP control system pressure sensor.
3. Turn ignition switch ON.
4. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
5. Check input voltage between ECM terminal 62 and ground.
Applied vacuum Voltage V
Not applied 1.8 - 4.8
−26.7 kpa (−200 mmHg, −7.87 inHg) 2.1 to 2.5 V lower than above value

CAUTION:
● Always calibrate the vacuum pump gauge when using it.
● Do not apply below −93.3 kPa (−700 mmHg, −27.56 inHg) or
over 101.3 kPa (760 mmHg, 29.92 inHg) of pressure.
OK or NG PBIB1426E

OK >> GO TO 14.
NG >> Replace EVAP control system pressure sensor.

11. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1538
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33ER]
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR PFP:25085
A
Component Description UBS00DY5

The EVAP control system pressure sensor detects pressure in the


purge line. The sensor output voltage to the ECM increases as pres- EC
sure increases. The EVAP control system pressure sensor is not
used to control the engine system. It is used only for on board diag-
nosis.
C

SEF340V

H
PBIB1207E

CONSULT-II Reference Value in Data Monitor Mode UBS00DY6 I


Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION J
EVAP SYS PRES ● Ignition switch: ON 1.8 - 4.8V

On Board Diagnosis Logic UBS00DY7


K
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The sensor circuit is open or shorted.) L
● EVAP control system pressure sensor
EVAP control system EVAP canister vent control valve
An excessively high voltage from the sensor is ●
P0453 pressure sensor high M
sent to ECM. ● EVAP canister
input
● Water separator
● Rubber hose from EVAP canister vent
control valve to water separator

DTC Confirmation Procedure UBS00DY8

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5°C (41°F) or more.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.

EC-1539
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33ER]
4. Select “DATA MONITOR” mode with CONSULT-II.
5. Make sure that “FUEL T/TMP SE” is more than 0°C (32°F).
6. Wait at least 10 seconds.
7. If 1st trip DTC is detected, go to EC-1542, "Diagnostic Proce-
dure" .

SEF194Y

WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Check that voltage between ECM terminal 60 (Fuel tank temperature sensor signal) and ground is less
than 4.2V.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Wait at least 10 seconds.
5. Select MODE 7 with GST.
If 1st trip DTC is detected, go to EC-1542, "Diagnostic Procedure" .

EC-1540
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33ER]
Wiring Diagram UBS00DY9

EC

BBWA1087E

EC-1541
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- WIRE
MINAL COLO ITEM CONDITION DATA (DC Voltage)
NO. R
42 B/W Sensor power supply [Ignition switch: ON] Approximately 5V
[Engine is running]
43 BR Sensor ground ● Warm-up condition Approximately 0V
● Idle speed
EVAP control system pres-
62 Y [Ignition switch: ON] 1.8 - 4.8V
sure sensor

Diagnostic Procedure UBS00DYA

1. CHECK RUBBER TUBE


1. Turn ignition switch OFF.
2. Check rubber tube connected to the sensor for clogging, vent,
kink, disconnection or improper connection.
OK or NG
OK >> GO TO 2.
NG >> Reconnect, repair or replace.

AEC651A

2. CHECK GROUND CONNECTIONS


Loosen and retighten ground screw.
Refer to EC-1311, "Ground Inspection" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace ground connections.

BBIA0418E

3. CHECK CONNECTOR

1. Disconnect EVAP control system pressure sensor harness connector.


2. Check sensor harness connector for water.
Water should not exist.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness connector.

EC-1542
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33ER]
4. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR POWER SUPPLY CIRCUIT A
1. Turn ignition switch ON.
2. Check voltage between EVAP control system pressure sensor
terminal 3 and ground with CONSULT-II or tester. EC

Voltage: Approximately 5V
OK or NG C
OK >> GO TO 6.
NG >> GO TO 5.
D

SEF889U
E
5. DETECT MALFUNCTIONING PART
Check the following.
F
● Harness connectors C1, M67
● Harness connectors M81, F36
● Harness for open or short between EVAP control system pressure sensor and ECM G

>> Repair harness or connectors.


H
6. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND
SHORT
1. Turn ignition switch OFF. I
2. Disconnect ECM harness connector.
3. Check harness continuity between EVAP control system pressure sensor terminal 1 and ECM terminal
43. J
Refer to Wiring Diagram.
Continuity should exist. K
4. Also check harness for short to ground or short to power.
OK or NG
OK >> GO TO 8. L
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART M


Check the following.
● Harness connectors C1, M67
● Harness connectors M59, F27
● Harness for open or short between EVAP control system pressure sensor and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1543
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33ER]
8. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND
SHORT
1. Check harness continuity between ECM terminal 62 and EVAP control system pressure sensor terminal
2.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.

9. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors C1, M67
● Harness connectors M59, F27
● Harness for open or short between ECM and EVAP control system pressure sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

10. CHECK EVAP CANISTER VENT CONTROL VALVE


With CONSULT-II
1. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
2. Check air passage continuity and operation delay time.
Air passage continuity between
Condition VENT CONTROL/V
A and B
ON No
OFF Yes

Operation takes less than 1second.

SEF013Z

Without CONSULT-II
1. Check air passage continuity and operation delay time under the
following condition.
Air passage continuity between A
Condition
and B
12V direct current supply
No
between terminals 1 and 2
OFF Yes

Operation takes less than 1 second.


If NG or operation takes more than 1 second, clean valve using air BBIA0309E
blower or replace as necessary.
If portion B is rusted, replace control valve.
Make sure new O-ring is installed properly.
OK or NG
OK >> GO TO 11.
NG >> Replace EVAP canister vent control valve.

EC-1544
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33ER]
11. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR A
1. Remove EVAP control system pressure sensor with its harness connector connected.
2. Remove hose from EVAP control system pressure sensor.
3. Turn ignition switch ON. EC
4. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
5. Check input voltage between ECM terminal 62 and ground.
C
Applied vacuum Voltage V
Not applied 1.8 - 4.8
−26.7 kpa (−200 mmHg, −7.87 inHg) 2.1 to 2.5 V lower than above value
D

CAUTION:
● Always calibrate the vacuum pump gauge when using it.
E
● Do not apply below −93.3 kPa (−700 mmHg, −27.56 inHg) or
over 101.3 kPa (760 mmHg, 29.92 inHg) of pressure.
OK or NG PBIB1426E
F
OK >> GO TO 12.
NG >> Replace EVAP control system pressure sensor.

12. CHECK RUBBER TUBE G

Check obstructed rubber tube connected to EVAP canister vent control valve.
OK or NG H
OK >> GO TO 13.
NG >> Clean, repair or replace rubber tube.
I
13. CHECK WATER SEPARATOR
1. Check visually for insect nests in the water separator air inlet.
J
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Check that A and C are not clogged by blowing air into B with
K
A , and then C plugged.
5. In case of NG in items 2 - 4, replace the parts.
NOTE: L
● Do not disassemble water separator.
OK or NG
OK >> GO TO 14. M
NG >> Replace water separator.

PBIB1032E

EC-1545
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
[VG33ER]
14. CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Check if water will drain from the EVAP canister.
Yes or No
Yes >> GO TO 15.
No >> GO TO 17.

SEF596U

15. CHECK EVAP CANISTER


Weigh the EVAP canister with the EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK >> GO TO 17.
NG >> GO TO 16.

16. DETECT MALFUNCTIONING PART


Check the following.
● EVAP canister for damage
● EVAP hose between EVAP canister and water separator for clogging or poor connection

>> Repair hose or replace EVAP canister.

17. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1546
DTC P0455 EVAP CONTROL SYSTEM
[VG33ER]
DTC P0455 EVAP CONTROL SYSTEM PFP:14950
A
On Board Diagnosis Logic UBS00DYB

NOTE:
If DTC P0455 is displayed with P1448, perform trouble diagnosis for DTC P1448 first. (EC-1667 .) EC
This diagnosis detects a very large leak (fuel filler cap fell off etc.) in EVAP system between the fuel tank and
EVAP canister purge volume control solenoid valve.
C

H
LEC086A

DTC No. Trouble diagnosis name DTC detecting condition Possible cause I
● Fuel filler cap remains open or fails to
close.
● Incorrect fuel tank vacuum relief valve J
● Incorrect fuel filler cap used
● Foreign matter caught in fuel filler cap.
● Leak is in line between intake manifold K
and EVAP canister purge volume control
solenoid valve.
● Foreign matter caught in EVAP canister L
vent control valve.
● EVAP canister or fuel tank leaks
● EVAP purge line (pipe and rubber tube) M
leaks
EVAP control system has a very large leak
EVAP control system EVAP purge line rubber tube bent.
P0455 such as fuel filler cap fell off, EVAP control sys- ●
gross leak detected
tem does not operate properly. ● Blocked or bent rubber tube to EVAP
control system pressure sensor
● Loose or disconnected rubber tube
● EVAP canister vent control valve and the
circuit
● EVAP canister purge volume control
solenoid valve and the circuit
● Fuel tank temperature sensor
● O-ring of EVAP canister vent control
valve is missing or damaged.
● EVAP control system pressure sensor
● Refueling control valve
● ORVR system leaks

EC-1547
DTC P0455 EVAP CONTROL SYSTEM
[VG33ER]
CAUTION:
● Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.
● If the fuel filler cap is not tightened properly, the MIL may come on.
● Use only a genuine NISSAN rubber tube as a replacement.
DTC Confirmation Procedure UBS00DYC

CAUTION:
Never remove fuel filter cap during the DTC confirmation procedure.
NOTE:
● If DTC P0455 is displayed with P1448, perform trouble diagnosis for DTC P1448 first. (See EC-1667
.)
● Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve
properly.
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 5 seconds before conducting the next test.
TESTING CONDITION:
● Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 to 3/4 full and vehicle is placed
on flat level surface.
● Open engine hood before conducting the following procedure.
WITH CONSULT-II
1. Tighten fuel filler cap securely until ratcheting sound is heard.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 5 seconds.
4. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
5. Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 32°C (32 - 90°F)
INT/A TEMP SE: More than 0°C (32°F)

SEF475Y

6. Select “EVAP SML LEAK P0442/P1442” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-II.
Follow the instruction displayed.

PBIB0829E

NOTE:
If the engine speed cannot be maintained within the range displayed on the CONSULT-II screen, go to
EC-1255, "Basic Inspection" .

EC-1548
DTC P0455 EVAP CONTROL SYSTEM
[VG33ER]
7. Make sure that “OK” is displayed.
If “NG” is displayed, select “SELF-DIAG RESULTS” mode with A
CONSULT-II and make sure that “EVAP GROSS LEAK [P0455]”
is displayed, refer to EC-1549, "Diagnostic Procedure" .
If P0442 is displayed, perform EC-1511, "Diagnostic Procedure"
EC
.

LEC048A

D
WITH GST
NOTE:
Be sure to read the explanation to EC-1238, "Driving Pattern" before driving vehicle. E
1. Start engine.
2. Drive vehicle according to EC-1238, "Driving Pattern" .
3. Stop vehicle. F
4. Select MODE 1 with GST.
● If SRT of EVAP system is not set yet, go to the following step.
● If SRT of EVAP system is set, the result will be OK. G
5. Turn ignition switch OFF and wait at least 5 seconds.
6. Start engine.
It is not necessary to cool engine down before driving. H
7. Drive vehicle again according to EC-1238, "Driving Pattern" .
8. Stop vehicle.
I
9. Select MODE 3 with GST.
● If P0455 is displayed on the screen, go to EC-1549, "Diagnostic Procedure" .
● If P0442 or P1442 is displayed on the screen, go to DTC P0442 EC-1511, "Diagnostic Procedure" or for J
DTC P1442 EC-1651, "Diagnostic Procedure" .
● If P0441 is displayed on the screen, go to EC-1502, "Diagnostic Procedure" .
● If P0442, P0455 and P0441 are not displayed on the screen, go to the following step. K
10. Select MODE 1 with GST.
● If SRT of EVAP system is set, the result will be OK.
● If SRT of EVAP system is not set, go to step 6. L

Diagnostic Procedure UBS00DYD

1. CHECK FUEL FILLER CAP DESIGN M


1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap.

SEF915U

EC-1549
DTC P0455 EVAP CONTROL SYSTEM
[VG33ER]
2. CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
OK >> GO TO 3.
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard.

3. CHECK FUEL FILLER CAP FUNCTION


Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

4. CHECK FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)
Refer to EC-1753, "Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.

5. CHECK EVAP PURGE LINE


Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks, improper connection or
disconnection.
Refer to EC-1751, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 6.
NG >> Repair or reconnect the hose.

6. CLEAN EVAP PURGE LINE


Clean EVAP purge line (pipe and rubber tube) using air blower.

>> GO TO 7.

7. CHECK EVAP CANISTER VENT CONTROL VALVE, O-RING AND CIRCUIT


Refer to EC-1667, "DTC Confirmation Procedure" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace EVAP canister vent control valve and O-ring or harness/connector.

EC-1550
DTC P0455 EVAP CONTROL SYSTEM
[VG33ER]
8. INSTALL THE PRESSURE PUMP A
To locate the EVAP leak, install EVAP service port adapter and pres-
sure pump to EVAP service port securely.
EC

D
AEC649A

NOTE: E
Improper installation of the EVAP service port adapter to the
EVAP service port may cause leaking.
F
Models with CONSULT-II>>GO TO 9.
Models without CONSULT-II>>GO TO 10.
G

H
SEF916U

9. CHECK FOR EVAP LEAK I

With CONSULT-II
1. Turn ignition switch ON. J
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode
with CONSULT-II.
3. Touch “START” and apply pressure into the EVAP line until the K
pressure indicator reaches the middle of the bar graph.
NOTE:
● Never use compressed air or a high pressure pump. L
● Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres-
sure in the system.
M
PEF917U

4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-1751, "EVAPORATIVE EMISSION LINE DRAW-
ING" .
OK or NG
OK >> GO TO 11.
NG >> Repair or replace.

SEF200U

EC-1551
DTC P0455 EVAP CONTROL SYSTEM
[VG33ER]
10. CHECK FOR EVAP LEAK
Without CONSULT-II
1. Turn ignition switch OFF.
2. Apply 12 volts DC to EVAP canister vent control valve. The
valve will close. (Continue to apply 12 volts until the end of test.)
3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve
will open. (Continue to apply 12V until the end of test.)
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7
kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove pump and
EVAP service port adapter.
NOTE:
● Never use compressed air or a high pressure pump.
AEC632A

● Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres-


sure in the system.

5. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer
to EC-1751, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 12.
NG >> Repair or replace.

SEF200U

11. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine.
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-II screen to increase “PURG VOL
CONT/V” opening to 100%.
5. Check vacuum hose for vacuum when revving engine up to
2,000 rpm.
Vacuum should exist.

SEF677Y

OK or NG
OK >> GO TO 14.
NG >> GO TO 13.

EC-1552
DTC P0455 EVAP CONTROL SYSTEM
[VG33ER]
12. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION A
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds. C
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
D
OK or NG
OK >> GO TO 15.
NG >> GO TO 13. E
13. CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to EC-1208, "Vacuum Hose Drawing" . F
OK or NG
OK (With CONSULT-II)>>GO TO 14.
OK (Without CONSULT-II)>>GO TO 15. G
NG >> Repair or reconnect the hose.

14. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE H

With CONSULT-II
1. Start engine. I
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
J
If OK, inspection end. If NG, go to following step.

L
SEF985Y

3. Check air passage continuity. M


Condition Air passage continuity between A
PURG VOL CONT/V value and B
100% Yes
0% No
OK or NG
OK >> GO TO 16.
NG >> Replace EVAP canister purge volume control solenoid
valve.
SEF660U

EC-1553
DTC P0455 EVAP CONTROL SYSTEM
[VG33ER]
15. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Without CONSULT-II
Check air passage continuity.
Air passage continuity between A
Condition
and B
12V direct current supply
Yes
between terminals 1 and 2
No supply No

SEF661U

AEC652A

OK or NG
OK >> GO TO 16.
NG >> Replace EVAP canister purge volume control solenoid valve.

16. CHECK FUEL TANK TEMPERATURE SENSOR


1. Remove fuel level sensor unit.

LEC764

2. Check resistance between fuel level sensor unit terminals T and


E by heating with hot water or heat gun as shown in the figure.
Temperature °C Resistance kΩ
20 (68) 2.3 - 2.7
50 (122) 0.78 - 0.90

OK or NG
OK >> GO TO 17.
NG >> Replace fuel tank temperature sensor.
PBIB1425E

EC-1554
DTC P0455 EVAP CONTROL SYSTEM
[VG33ER]
17. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR A
1. Remove EVAP control system pressure sensor with its harness
connector connected.
2. Remove hose from EVAP control system pressure sensor. EC
3. Turn ignition switch ON.
4. Use pump to apply vacuum and pressure to EVAP control sys-
tem pressure sensor as shown in figure. C

D
AEC651A

5. Check input voltage between ECM terminal 62 and ground. E


Applied vacuum Voltage V
Not applied 1.8 - 4.8
F
−26.7 kpa (−200 mmHg, −7.87 inHg) 2.1 to 2.5V lower than above value
CAUTION:
● Always calibrate the vacuum pump gauge when using it. G
● Do not apply below −93.3 kPa (−700 mmHg, −27.56 inHg) or
over 101.3 kPa (760 mmHg, 29.92 inHg) of pressure.
OK or NG PBIB1426E H
OK >> GO TO 18.
NG >> Replace EVAP control system pressure sensor.
I
18. CHECK REFUELING EVAP VAPOR LINE
Check refueling EVAP vapor line between EVAP canister and fuel tank for clogging, kink, looseness and
improper connection. For location, refer to EC-1758, "ON BOARD REFUELING VAPOR RECOVERY J
(ORVR)" .
OK or NG
OK >> GO TO 19. K
NG >> Repair or replace hoses and tubes.

19. CHECK SIGNAL LINE AND RECIRCULATION LINE L


Check signal line and recirculation line between filler neck tube and fuel tank for clogging, kink, cracks, loose-
ness and improper connection.
OK or NG M
OK >> GO TO 20.
NG >> Repair or replace hoses, tubes or filler neck tube.

20. CHECK REFUELING CONTROL VALVE


Refer to EC-1758, "ON BOARD REFUELING VAPOR RECOVERY (ORVR)"
OK or NG
OK >> GO TO 21.
NG >> Replace refueling control valve with fuel tank.

21. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1555
DTC P0456 EVAP CONTROL SYSTEM
[VG33ER]
DTC P0456 EVAP CONTROL SYSTEM PFP:14950

On Board Diagnosis Logic UBS00DYE

This diagnosis detects very small leaks in the EVAP line between fuel tank and EVAP canister purge volume
control solenoid valve, using the intake manifold vacuum in the same way as conventional EVAP small leak
diagnosis.
If ECM judges a leak which corresponds to a very small leak, the very small leak P0456 will be detected.
If ECM judges a leak equivalent to a small leak, EVAP small leak P0442 will be detected.
If ECM judges there are no leaks, the diagnosis will be OK.

PBIB1438E

EC-1556
DTC P0456 EVAP CONTROL SYSTEM
[VG33ER]

DTC No. Trouble diagnosis name DTC detecting condition Possible cause A
● Incorrect fuel tank vacuum relief valve
● Incorrect fuel filler cap used
● Fuel filler cap remains open or fails to close. EC
● Foreign matter caught in fuel filler cap.
● Leak is in line between intake manifold and EVAP
canister purge volume control solenoid valve. C
● Foreign matter caught in EVAP canister vent con-
trol valve.
● EVAP canister or fuel tank leaks
D
● EVAP purge line (pipe and rubber tube) leaks
● EVAP purge line rubber tube bent
● Blocked or bent rubber tube to EVAP control sys-
E
tem pressure sensor
Evaporative emission ● EVAP system has a very small leak.
control system very ● Loose or disconnected rubber tube
P0456 ● EVAP system does not operate prop-
small leak (negative ● EVAP canister vent control valve and the circuit
pressure check) erly. F
● EVAP canister purge volume control solenoid
valve and the circuit
● Fuel tank temperature sensor
● O-ring of EVAP canister vent control valve is miss- G
ing or damaged
● Water separator
● EVAP canister is saturated with water H
● EVAP control system pressure sensor
● Refueling control valve
● ORVR system leaks I
● Fuel level sensor and the circuit
● Foreign matter caught in EVAP canister purge vol-
ume control solenoid valve J

CAUTION:
● Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on. K
● If the fuel filler cap is not tightened properly, the MIL may come on.
● Use only a genuine NISSAN rubber tube as a replacement.
L
DTC Confirmation Procedure UBS00DYF

CAUTION:
Never remove fuel filler cap during the DTC confirmation procedure. M
NOTE:
● If DTC P0456 or P1456 is displayed with P0442, first perform trouble diagnosis for DTC P0456 or
P1456.
● After repair, make sure that the hoses and clips are installed properly.
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 5 seconds before conducting the next test.
TESTING CONDITION:
● Open engine hood before conducting following procedure.
● If any of following condition is met just before the DTC confirmation procedure, leave the vehicle
for more than 1 hour.
– Fuel filler cap is removed.
– Refilled or drained the fuel.
– EVAP component parts is/are removed.
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.

EC-1557
DTC P0456 EVAP CONTROL SYSTEM
[VG33ER]
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Make sure the following conditions are met.
FUEL LEVEL SE: 1.08 - 0.2V
COOLAN TEMP/S: 0 - 35°C (32 - 95°F)
FUEL T/TMP SE: 0 - 32°C (32 - 90°F)
INT A/TEMP SE: More than 0°C (32°F)
If NG, turn ignition switch OFF and leave the vehicle in a cool
place (soak the vehicle) or refilling/draining fuel until the output
voltage condition of the “FUEL LEVEL SE” meets within the
range above and leave the vehicle for more than 1 hour. Then PBIB1953E
start from step 1).
3. Turn ignition switch OFF and wait at least 5 seconds.
4. Turn ignition switch ON.
5. Select “EVAP V/S LEAK P0456/P1456” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-II.
Follow the instruction displayed.

PBIB0837E

6. Make sure that “OK” is displayed.


If “NG” is displayed, refer to EC-1559, "Diagnostic Procedure" .
NOTE:
● If the engine speed cannot be maintained within the range displayed on CONSULT-II screen, go to
EC-1255, "Basic Inspection" .
● Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve
properly.
Overall Function Check UBS00DYG

WITH GST
Use this procedure to check the overall function of the EVAP very small leak function. During this check, a
DTC might not be confirmed.
CAUTION:
● Never use compressed air, doing so may damage the EVAP system.
● Do not start engine.
● Do not exceeded 4.12 kPa (0.042 kg/cm2 , 0.6 psi).
1. Attach the EVAP service port adapter securely to the EVAP ser-
vice port.
2. Set the pressure pump and a hose.
3. Also set a vacuum gauge via 3-way connector and a hose.
4. Turn ignition switch ON.
5. Connect GST and select MODE 8.
6. Using MODE 8 control the EVAP canister vent control valve
(close) and vacuum cut valve bypass valve (open).
7. Apply pressure and make sure the following conditions are sat-
isfied. SEF462UA

EC-1558
DTC P0456 EVAP CONTROL SYSTEM
[VG33ER]
Pressure to be applied: 2.7 kPa (20 mmHg, 0.79 inHg)
Time to be waited after the pressure drawn in to the EVAP system and the pressure to be dropped: A
60 seconds and the pressure should not be dropped more than 0.4 kPa (3 mmHg, 0.12 inHg)
If NG, go to EC-1559, "Diagnostic Procedure" .
NOTE: EC
For more information, refer to GST instruction manual.
Diagnostic Procedure UBS00DYH

1. CHECK FUEL FILLER CAP DESIGN C

1. Turn ignition switch OFF.


2. Check for genuine NISSAN fuel filler cap design. D
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap. E

SEF915U G

2. CHECK FUEL FILLER CAP INSTALLATION


H
Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
OK >> GO TO 3. I
NG >> ● Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
● Retighten until ratcheting sound is heard.

3. CHECK FUEL FILLER CAP FUNCTION J

Check for air releasing sound while opening the fuel filler cap.
OK or NG K
OK >> GO TO 5.
NG >> GO TO 4.
L
4. CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-1753, "Component Inspection" .
M
OK or NG
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.

EC-1559
DTC P0456 EVAP CONTROL SYSTEM
[VG33ER]
5. INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pres-
sure pump to EVAP service port securely.

AEC649A

NOTE:
Improper installation of the EVAP service port adapter to the
EVAP service port may cause leaking.

With CONSULT-II>>GO TO 6.
Without CONSULT-II>>GO TO 7.

SEF916U

6. CHECK FOR EVAP LEAK


With CONSULT-II
1. Turn ignition switch ON.
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-II.
3. Touch “START” and apply pressure into the EVAP line until the
pressure indicator reaches the middle of the bar graph.
NOTE:
● Never use compressed air or a high pressure pump.

● Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres-


sure in the system.

PEF917U

4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-1751, "EVAPORATIVE EMISSION LINE DRAW-
ING" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.

SEF200U

EC-1560
DTC P0456 EVAP CONTROL SYSTEM
[VG33ER]
7. CHECK FOR EVAP LEAK A
Without CONSULT-II
1. Turn ignition switch OFF.
EC
2. Apply 12 volts DC to EVAP canister vent control valve. The valve will close. (Continue to apply 12 volts
until the end of test.)
3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve
C
will open. (Continue to apply 12V until the end of test.)
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7
kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove pump and
EVAP service port adapter. D
NOTE:
● Never use compressed air or a high pressure pump.
2 E
● Do not exceed 4.12 kPa (0.042 kg/cm , 0.6 psi) of pres-
sure in the system.
AEC632A
F

5. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer
G
to EC-1751, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 8. H
NG >> Repair or replace.

SEF200U

J
8. CHECK WATER SEPARATOR
1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance. K
3. Check visually for cracks or flaws in the hose.
4. Check that A and C are not clogged by blowing air into B with
A , and then C plugged. L
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
Do not disassemble water separator. M
OK or NG
OK >> GO TO 9.
NG >> Replace water separator.

PBIB1032E

9. CHECK EVAP CANISTER VENT CONTROL VALVE, O-RING AND CIRCUIT


Refer to EC-1667, "DTC Confirmation Procedure" .
OK or NG
OK >> GO TO 10.
NG >> Repair or replace EVAP canister vent control valve and O-ring or harness/connector.

EC-1561
DTC P0456 EVAP CONTROL SYSTEM
[VG33ER]
10. CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Does water drain from the EVAP canister?
Yes or No
Yes >> GO TO 11.
No (With CONSULT-II)>>GO TO 13.
No (Without CONSULT-II)>>GO TO 14.

SEF596U

11. CHECK EVAP CANISTER


Weigh the EVAP canister with the EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK (With CONSULT-II)>>GO TO 13.
OK (Without CONSULT-II)>>GO TO 14.
NG >> GO TO 12.

12. DETECT MALFUNCTIONING PART


Check the following.
● EVAP canister for damage
● EVAP hose between EVAP canister and water separator for clogging or poor connection

>> Repair hose or replace EVAP canister.

13. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine.
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-II screen to increase “PURG VOL
CONT/V” opening to 100%.
5. Check vacuum hose for vacuum when revving engine up to
2,000 rpm.
Vacuum should exist.

SEF677Y

OK or NG
OK >> GO TO 16.
NG >> GO TO 15.

EC-1562
DTC P0456 EVAP CONTROL SYSTEM
[VG33ER]
14. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION A
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds. C
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
D
OK or NG
OK >> GO TO 17.
NG >> GO TO 15. E
15. CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to EC-1208, "Vacuum Hose Drawing" . F
OK or NG
OK (With CONSULT-II)>>GO TO 16.
OK (Without CONSULT-II)>>GO TO 17. G
NG >> Repair or reconnect the hose.

16. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE H

With CONSULT-II
1. Start engine. I
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
J
OK or NG
OK >> GO TO 18.
NG >> GO TO 17.
K

L
SEF985Y

EC-1563
DTC P0456 EVAP CONTROL SYSTEM
[VG33ER]
17. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.

AEC652A

Condition Air passage continuity between A and


PURG VOL CONT/V value B
100 % Yes
0% No

SEF660U

Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.

AEC652A

Air passage continuity between A


Condition
and B
12V direct current supply between
Yes
terminals 1and 2
No supply No

OK or NG
OK >> GO TO 18.
NG >> Replace EVAP canister purge volume control solenoid
valve.
SEF661U

EC-1564
DTC P0456 EVAP CONTROL SYSTEM
[VG33ER]
18. CHECK FUEL TANK TEMPERATURE SENSOR A
1. Remove fuel level sensor unit.
2. Check resistance between fuel level sensor unit terminals T and
E by heating with hot water or heat gun as shown in the figure. EC

Temperature °C (°F) Resistance kΩ


20 (68) 2.3 - 2.7 C
50 (122) 0.79 - 0.90
OK or NG
OK >> GO TO 19. D
NG >> Replace fuel level sensor unit.
PBIB1425E
E
19. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
1. Remove EVAP control system pressure sensor with its harness connector connected.
F
2. Remove hose from EVAP control system pressure sensor.
3. Turn ignition switch ON.
4. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure. G
5. Check input voltage between ECM terminal 62 and ground.
Applied vacuum Voltage V
H
Not applied 1.8 - 4.8
−26.7 kpa (−200 mmHg, −7.87 inHg) 2.1 to 2.5V lower than above value

CAUTION: I
● Always calibrate the vacuum pump gauge when using it.

● Do not apply below −93.3 kPa (−700 mmHg, −27.56 inHg)


or over 101.3 kPa (760 mmHg, 29.92 inHg) of pressure. J
OK or NG PBIB1426E

OK >> GO TO 20.
NG >> Replace EVAP control system pressure sensor. K

20. CHECK EVAP PURGE LINE


L
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to EC-1751, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
M
OK >> GO TO 21.
NG >> Repair or reconnect the hose.

21. CLEAN EVAP PURGE LINE


Clean EVAP purge line (pipe and rubber tube) using air blower.

>> GO TO 22.

22. CHECK REFUELING EVAP VAPOR LINE


Check refueling EVAP vapor line between EVAP canister and fuel tank for clogging, kink, looseness and
improper connection. For location, refer to EC-1758, "ON BOARD REFUELING VAPOR RECOVERY
(ORVR)" .
OK or NG
OK >> GO TO 23.
NG >> Repair or replace hoses and tubes.

EC-1565
DTC P0456 EVAP CONTROL SYSTEM
[VG33ER]
23. CHECK SIGNAL LINE AND RECIRCULATION LINE
Check signal line and recirculation line between filler neck tube and fuel tank for clogging, kink, cracks, loose-
ness and improper connection.
OK or NG
OK >> GO TO 24.
NG >> Repair or replace hoses, tubes or filler neck tube.

24. CHECK REFUELING CONTROL VALVE


Refer to EC-1758, "ON BOARD REFUELING VAPOR RECOVERY (ORVR)"
OK or NG
OK >> GO TO 25.
NG >> Replace refueling control valve with fuel tank.

25. CHECK FUEL LEVEL SENSOR


Refer to DI-18, "FUEL LEVEL SENSOR UNIT CHECK" .
OK or NG
OK >> GO TO 26.
NG >> Replace fuel level sensor unit.

26. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1566
DTC P0460 FUEL LEVEL SENSOR
[VG33ER]
DTC P0460 FUEL LEVEL SENSOR PFP:25060
A
Component Description UBS00DYI

The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to EC
the ECM.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float. C

SEF800Z

E
On Board Diagnosis Logic UBS00DYJ

When the vehicle is parked, naturally the fuel level in the fuel tank is stable. It means that output signal of the
fuel level sensor does not change. If ECM senses sloshing signal from the sensor, fuel level sensor malfunc- F
tion is detected.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause

Even though the vehicle is parked, a signal ● Harness or connectors G


Fuel level sensor circuit (The sensor circuit is open or shorted)
P0460 being varied is sent from the fuel level sensor
noise
to ECM. ● Fuel level sensor
H
DTC Confirmation Procedure UBS00DYK

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at I
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON. J
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait maximum of 2 consecutive minutes.
K
4. If 1st trip DTC is detected, go to EC-1569, "Diagnostic Proce-
dure" .
L

SEF195Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-1567
DTC P0460 FUEL LEVEL SENSOR
[VG33ER]
Wiring Diagram UBS00DYL

BBWA1088E

EC-1568
DTC P0460 FUEL LEVEL SENSOR
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Approximately 0 - 4.8V C
46 OR/B Fuel level sensor [Ignition switch: ON] Output voltage varies with fuel
level.

Fuel level sensor [Engine is running]


66 B Approximately 0V D
ground ● Idle speed

Diagnostic Procedure UBS00DYM

1. CHECK FUEL LEVEL SENSOR POWER SUPPLY CIRCUIT E

1. Turn ignition switch OFF.


2. Disconnect fuel level sensor unit harness connector. F
3. Turn ignition switch ON.
4. Check voltage between fuel level sensor unit terminal G and
ground with CONSULT-II or a tester. G

Voltage: Battery voltage


H

PBIB1427E
J
OK or NG
OK >> GO TO 3.
NG >> GO TO 2. K

2. DETECT MALFUNCTIONING PART


L
Check the following.
● Harness connectors M67, C1
● Harness for open or short between combination meter and fuel level sensor unit M

>> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK FUEL LEVEL SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between fuel level sensor unit terminal E and ground. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

EC-1569
DTC P0460 FUEL LEVEL SENSOR
[VG33ER]
4. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors M67, C1
● Harness for open or short between fuel level sensor unit and ground

>> Repair open circuit or short to power in harness or connectors.

5. CHECK FUEL LEVEL SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 46 and fuel level sensor unit terminal G, ECM terminal
66 and ground. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

6. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M67, C1
● Harness connectors M81, F36
● Harness for open or short between ECM and fuel level sensor
● Harness for open or short between ECM and ground

>> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK FUEL LEVEL SENSOR


Refer to DI-18, "FUEL LEVEL SENSOR UNIT CHECK" .
OK or NG
OK >> GO TO 8.
NG >> Replace fuel level sensor unit.

8. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Removal and Installation UBS00DYN

FUEL LEVEL SENSOR


Refer to FL-6, "FUEL LEVEL SENSOR UNIT AND FUEL PUMP ASSEMBLY" .

EC-1570
DTC P0461 FUEL LEVEL SENSOR
[VG33ER]
DTC P0461 FUEL LEVEL SENSOR PFP:25060
A
Component Description UBS00DYO

The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to EC
the ECM.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float. C

SEF800Z

E
On Board Diagnosis Logic UBS00DYP

Driving long distances naturally affect fuel gauge level.


This diagnosis detects the fuel gauge malfunction of the gauge not moving even after a long distance has F
been driven.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
The output signal of the fuel level sensor does G
● Harness or connectors
Fuel level sensor circuit not change within the specified range even (The sensor circuit is open or shorted)
P0461
range/performance though the vehicle has been driven a long dis-
tance. ● Fuel level sensor
H
Overall Function Check UBS00DYQ

Use this procedure to check the overall function of the fuel level sensor function. During this check, a 1st trip
I
DTC might not be confirmed.
WARNING:
When performing following procedure, be sure to observe the handling of the fuel. Refer to FL-3,
"FUEL TANK" . J
TESTING CONDITION:
Before starting overall function check, preparation of draining fuel and refilling fuel is required.
WITH CONSULT-II K

NOTE:
Start from step 11, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/
L
8 Imp gal) in advance.
1. Prepare a fuel container and a spare hose.
2. Release fuel pressure from fuel line, refer to EC-1227, "FUEL PRESSURE RELEASE" . M
3. Remove the fuel feed hose on the fuel level sensor unit.
4. Connect a spare fuel hose where the fuel feed hose was removed.
5. Turn ignition switch OFF and wait at least 5 seconds then turn ON.
6. Select “FUEL LEVEL SE” in “DATA MONITOR” mode with CON-
SULT-II.
7. Check “FUEL LEVEL SE” output voltage and note it.
8. Select “FUEL PUMP” in “ACTIVE TEST” mode with CONSULT-
II.
9. Touch “ON” and drain fuel approximately 30 (7-7/8 US gal, 6-
5/8 Imp gal) and stop it.
10. Check “FUEL LEVEL SE” output voltage and note it.
11. Fill fuel into the fuel tank for 30 (7-7/8 US gal, 6-5/8 Imp gal).
12. Check “FUEL LEVEL SE” output voltage and note it. SEF195Y

13. Confirm whether the voltage changes more than 0.03V during step 7 to 10 and 10 to12.
If NG, check the fuel level sensor, refer to DI-18, "FUEL LEVEL SENSOR UNIT CHECK" .

EC-1571
DTC P0461 FUEL LEVEL SENSOR
[VG33ER]
WITH GST
NOTE:
Start from step 11, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/
8 Imp gal) in advance.
1. Prepare a fuel container and a spare hose.
2. Release fuel pressure from fuel line, refer to EC-1227, "FUEL PRESSURE RELEASE" .
3. Remove the fuel feed hose on the fuel level sensor unit.
4. Connect a spare fuel hose where the fuel feed hose was removed.
5. Turn ignition switch OFF.
6. Set voltmeters probe between ECM terminal 46 (fuel level sen-
sor signal) and ground.
7. Turn ignition switch ON.
8. Check voltage between ECM terminal 46 and ground and note
it.
9. Drain fuel by 30 (7-7/8 US gal, 6-5/8 Imp gal) from the fuel
tank using proper equipment.
10. Fill fuel into the fuel tank for 30 (7-7/8 US gal, 6-5/8 Imp gal).
11. Confirm that the voltage between ECM terminal 46 and ground
changes more than 0.03V during step 8 - 10. SEF802Z

If NG, check component of fuel level sensor, refer to DI-18,


"FUEL LEVEL SENSOR UNIT CHECK" .

EC-1572
DTC P0462, P0463 FUEL LEVEL SENSOR
[VG33ER]
DTC P0462, P0463 FUEL LEVEL SENSOR PFP:25060
A
Component Description UBS00DYR

The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to EC
the ECM.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float. C

SEF800Z

E
On Board Diagnosis Logic UBS00DYS

ECM receives two signals from the fuel level sensor circuit.
One is fuel level sensor power supply circuit, and the other is fuel level sensor ground circuit. F
This diagnosis indicates the former, to detect open or short circuit malfunction.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Fuel level sensor circuit An excessively low voltage is sent from the G
P0462 ● Harness or connectors
low input sensor is sent to ECM.
(The sensor circuit is open or shorted)
Fuel level sensor circuit An excessively high voltage is sent from the
P0463 ● Fuel level sensor
high input sensor is sent to ECM. H

DTC Confirmation Procedure UBS00DYT

NOTE: I
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
J
Before performing the following procedure, confirm that battery voltage is more than 11V at ignition
switch ON.
WITH CONSULT-II K
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds. L
4. If 1st trip DTC is detected, go to EC-1575, "Diagnostic Proce-
dure" .
M

SEF195Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-1573
DTC P0462, P0463 FUEL LEVEL SENSOR
[VG33ER]
Wiring Diagram UBS00DYU

BBWA1089E

EC-1574
DTC P0462, P0463 FUEL LEVEL SENSOR
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Approximately 0 - 4.8V C
46 OR/B Fuel level sensor [Ignition switch: ON] Output voltage varies with fuel
level.

Fuel level sensor [Engine is running]


66 B Approximately 0V D
ground ● Idle speed

Diagnostic Procedure UBS00DYV

1. CHECK FUEL LEVEL SENSOR POWER SUPPLY CIRCUIT E

1. Turn ignition switch OFF.


2. Disconnect fuel level sensor unit harness connector. F
3. Turn ignition switch ON.
4. Check voltage between fuel level sensor unit terminal G and
ground with CONSULT-II or tester. G

Voltage: Battery voltage


H

PBIB1427E
J
OK or NG
OK >> GO TO 3.
NG >> GO TO 2. K

2. DETECT MALFUNCTIONING PART


L
Check the following.
● Harness connectors M67, C1
● Harness for open or short between combination meter and fuel level sensor unit M

>> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK FUEL LEVEL SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between fuel level sensor unit terminal E and ground. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

EC-1575
DTC P0462, P0463 FUEL LEVEL SENSOR
[VG33ER]
4. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors M67, C1
● Harness for open or short between fuel level sensor unit and ground

>> Repair open circuit or short to power in harness or connectors.

5. CHECK FUEL LEVEL SENSOR INPUT CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 46 and fuel level sensor unit terminal G. Refer to Wiring
Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

6. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M67, C1
● Harness connectors M81, F36
● Harness for open or short between ECM and fuel level sensor unit

>> Repair open circuit or short to ground or short to power in harness on connectors.

7. CHECK FUEL LEVEL SENSOR


Refer to DI-18, "FUEL LEVEL SENSOR UNIT CHECK" .
OK or NG
OK >> GO TO 8.
NG >> Replace fuel level sensor unit.

8. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Removal and Installation UBS00DYW

FUEL LEVEL SENSOR


Refer to FL-6, "FUEL LEVEL SENSOR UNIT AND FUEL PUMP ASSEMBLY" .

EC-1576
DTC P0500 VSS
[VG33ER]
DTC P0500 VSS PFP:32702
A
Component Description UBS00DYX

The vehicle speed sensor is installed in the transmission. It contains


a pulse generator which provides a vehicle speed signal to the EC
speedometer. The speedometer then sends a signal to the ECM.

AEC110

E
On Board Diagnosis Logic UBS00DYY

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
F
● Harness or connectors
The almost 0 km/h (0 MPH) signal from (The vehicle speed sensor circuit is open or
P0500 Vehicle speed sensor vehicle speed sensor is sent to ECM shorted.)
even when vehicle is being driven.
● Vehicle speed sensor G

DTC Confirmation Procedure UBS00DYZ

CAUTION: H
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at I
least 5 seconds before conducting the next test.
TESTING CONDITION:
Steps 1 and 2 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a
road test is expected to be easier, it is unnecessary to lift the vehicle. J

WITH CONSULT-II
1. Start engine. K
2. Read “VHCL SPEED SE” in “DATA MONITOR” mode with CON-
SULT-II. The vehicle speed on CONSULT-II should exceed 10
km/h (6 MPH) when rotating wheels with suitable gear position. L
If NG, go to EC-1580, "Diagnostic Procedure" .
If OK, go to following step.
3. Select “DATA MONITOR” mode with CONSULT-II.
M
4. Warm engine up to normal operating temperature.
5. Maintain the following conditions for at least 60 consecutive sec-
onds.
END SPEED 1,700 - 6,000 rpm (A/T models) SEF196Y

2,000 - 6,000 rpm (M/T models)


COOLAN TEMP/S More than 70°C (158°F)
B/FUEL SCHDL 5.5 - 31.8 msec
Selector lever Suitable position
PW/ST SIGNAL OFF

6. If 1st trip DTC is detected, go to EC-1580, "Diagnostic Procedure" .


Overall Function Check UBS00DZ0

Use this procedure to check the overall function of the vehicle speed sensor circuit. During this check, a 1st
trip DTC might not be confirmed.

EC-1577
DTC P0500 VSS
[VG33ER]
WITH GST
1. Lift up drive wheels.
2. Start engine.
3. Read vehicle speed sensor signal in MODE 1 with GST.
The vehicle speed sensor on GST should be able to exceed 10 km/h (6 MPH) when rotating wheels with
suitable gear position.
4. If NG, go to EC-1580, "Diagnostic Procedure" .

EC-1578
DTC P0500 VSS
[VG33ER]
Wiring Diagram UBS00DZ1

EC

BBWA1090E

EC-1579
DTC P0500 VSS
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

2 - 3V

[Engine is running]
● Lift up the vehicle.
29 G/B Vehicle speed sensor
● Shift lever: 2nd (M/T), D (A/T)
● Vehicle speed is 40 km/h (25 MPH)

SEF996U

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

Diagnostic Procedure UBS00DZ2

1. CHECK VEHICLE SPEED SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector and combination meter harness connector.
3. Check harness continuity between ECM terminal 29 and combination meter terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

2. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M81, F36
● Harness for open or short between ECM and combination meter

>> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK SPEEDOMETER FUNCTION


Make sure that speedometer functions properly.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

4. CHECK SPEEDOMETER CIRCUIT FOR OPEN AND SHORT


Check the following.
● Harness connectors M59, F27
● Harness connectors F43, F201
● Harness for open or short between combination meter and vehicle speed sensor
OK or NG
OK >> Check combination meter and vehicle speed sensor. Refer to DI-3, "METERS AND GAUGES" .
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1580
DTC P0500 VSS
[VG33ER]
5. CHECK INTERMITTENT INCIDENT A
Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END. EC

EC-1581
DTC P0505 ISC SYSTEM
[VG33ER]
DTC P0505 ISC SYSTEM PFP:23781

Description UBS00DZ3

SYSTEM DESCRIPTION
ECM func-
Sensor Input Signal to ECM Actuator
tion
Camshaft position sensor Engine speed
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Throttle position sensor Throttle position
Park/neutral position (PNP) switch Park/neutral position Idle air
IACV-AAC valve
Air conditioner switch Air conditioner operation control

Power steering oil pressure switch Power steering load signal


Battery Battery voltage
Vehicle speed sensor Vehicle speed
Ambient air temperature switch Ambient air temperature
Intake air temperature sensor Intake air temperature

This system automatically controls engine idle speed to a specified level. Idle speed is controlled through fine
adjustment of the amount of air which bypasses the throttle valve via IACV-AAC valve. The IACV-AAC valve
repeats ON/OFF operation according to the signal sent from the ECM. The camshaft position sensor detects
the actual engine speed and sends a signal to the ECM. The ECM then controls the ON/OFF time of the IACV-
AAC valve so that engine speed coincides with the target value memorized in ECM. The target engine speed
is the lowest speed at which the engine can operate steadily. The optimum value stored in the ECM is deter-
mined by taking into consideration various engine conditions, such as during warm up, deceleration, and
engine load (air conditioner and power steering).
COMPONENT DESCRIPTION
IACV-AAC Valve
The IACV-AAC valve is moved by ON/OFF pulses from the ECM.
The longer the ON pulse, the greater the amount of air that will flow
through the valve. The more air that flows through the valve, the
higher the idle speed.

SEF040E

CONSULT-II Reference Value in Data Monitor Mode UBS00DZ4

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle 10 - 20%
● Air conditioner switch: OFF
IACV-AAC/V
● Shift lever: N (A/T), Neutral (M/T) 2,000 rpm —
● No load

EC-1582
DTC P0505 ISC SYSTEM
[VG33ER]
On Board Diagnosis Logic UBS00DZ5

A
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
Idle speed control sys- The IACV-AAC valve does not operate
A) (The IACV-AAC valve circuit is open) EC
tem circuit properly
● IACV-AAC valve

Idle speed control sys- ● Harness or connectors


The IACV-AAC valve does not operate (The IACV-AAC valve circuit is open)
P0505 B) tem RPM lower than C
properly
expected ● IACV-AAC valve

Idle speed control sys- ● Harness or connectors


The IACV-AAC valve does not operate (The IACV-AAC valve circuit is open)
C) tem RPM higher than D
properly
expected ● IACV-AAC valve

DTC Confirmation Procedure UBS00DZ6


E
NOTE:
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 5 seconds before conducting the next test.
F
● Perform PROCEDURE FOR MALFUNCTION A first. If 1st trip DTC cannot confirmed, perform PRO-
CEDURE FOR MALFUNCTION B AND C.
PROCEDURE FOR MALFUNCTION A G
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V with igni-
tion switch ON. H
With CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II. I
3. Wait at least 2 seconds.
4. If 1st trip DTC is detected, go toEC-1586, "Diagnostic Proce-
dure" . J

SEF174Y
L

With GST
Follow the procedure “With CONSULT-II” above. M
PROCEDURE FOR MALFUNCTION B AND C
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.

EC-1583
DTC P0505 ISC SYSTEM
[VG33ER]
3. Turn ignition switch ON again and select “DATA MONITOR”
mode with CONSULT-II.
4. Start engine and run it for at least 1 minute at idle speed.
5. If 1st trip DTC is detected, go to EC-1586, "Diagnostic Proce-
dure" .

SEF058Y

With GST
Follow the procedure “With CONSULT-II” above.

EC-1584
DTC P0505 ISC SYSTEM
[VG33ER]
Wiring Diagram UBS00DZ7

EC

BBWA1104E

EC-1585
DTC P0505 ISC SYSTEM
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

8 - 11V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle
SEF005V
101 OR/L IACV-AAC valve
7 - 10V

[Engine is running]
● Warm-up condition
● Engine speed is 3,000 rpm

SEF692W

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

Diagnostic Procedure UBS00DZ8

1. CHECK IACV-AAC VALVE POWER SUPPLY CIRCUIT


1. Stop engine.
2. Disconnect IACV-AAC valve harness connector.
3. Turn ignition switch ON.

LEC766

4. Check voltage between IACV-ACC valve terminal 2 and ground


with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

SEF651W

EC-1586
DTC P0505 ISC SYSTEM
[VG33ER]
2. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connectors M81, F36
● Harness connectors F37, F101 EC
● Fuse block (J/B) connector M27
● 10A fuse
C
● Harness for open or short between IACV-AAC valve and fuse

>> Repair open circuit or short to ground or short to power in harness or connectors. D
3. CHECK IACV-AAC VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. E
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 101 and IACV-AAC valve terminal 1.
Refer to Wiring Diagram. F

Continuity should exist.


4. Also check harness for short to ground and short to power. G
OK or NG
OK >> GO TO 5.
NG >> GO TO 4. H

4. DETECT MALFUNCTIONING PART


Check the following. I
● Harness connectors F101, F37
● Harness for open or short between IACV-AAC valve and ECM
J

>> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK IACV-AAC VALVE K

1. Remove IACV-AAC valve.


– Check IACV-AAC valve resistance. L

Resistance: Approximately 10Ω [at 20°C (68°F)]


– Check plunger for seizing or sticking. M
– Check for broken spring.
2. Supply battery voltage between IACV-AAC valve connector ter-
minals.
Plunger should move.
OK or NG
OK >> GO TO 6. SEF202V
NG >> Replace IACV-AAC valve.

6. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1587
DTC P0505 ISC SYSTEM
[VG33ER]
Removal and Installation UBS00DZ9

IACV-AAC VALVE
Refer to EM-80, "OUTER COMPONENT PARTS" .

EC-1588
DTC P0510 CLOSED TP SWITCH
[VG33ER]
DTC P0510 CLOSED TP SWITCH PFP:22620
A
Component Description UBS00DZA

A closed throttle position switch and wide open throttle position


switch are built into the throttle position sensor unit. The wide open EC
throttle position switch is used only for A/T control.
When the throttle valve is in the closed position, the closed throttle
position switch sends a voltage signal to the ECM. The ECM only
uses this signal to open or close the EVAP canister purge volume C
control solenoid valve when the throttle position sensor is malfunc-
tioning.
D

SEF505V

E
CONSULT-II Reference Value in Data Monitor Mode UBS00DZB

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
● Engine: After warming up, idle the Throttle valve: Idle position ON
CLSD THL/P SW
engine Throttle valve: Slightly open OFF
G
On Board Diagnosis Logic UBS00DZC

DTC No. Trouble diagnosis name DTC detecting condition Possible cause H
● Harness or connectors
Battery voltage from the closed throttle (The closed throttle position switch circuit is
Closed throttle position open or shorted)
P0510 position switch is sent to ECM with the
switch I
throttle valve opened ● Closed throttle position switch
● Throttle position sensor

DTC Confirmation Procedure UBS00DZD J


CAUTION:
Always drive vehicle at a safe speed.
NOTE: K
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
L
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF, wait at least 10 seconds and then start engine. M
3. Select “CLSD THL/P SW” in “DATA MONITOR” mode.
4. Check the signal under the following conditions.
Condition Signal indication
Throttle valve: Idle position ON
Throttle valve: Slightly open OFF

If the result is NG, go to EC-1592, "Diagnostic Procedure" .


If OK, go to following step.

SEF197Y

EC-1589
DTC P0510 CLOSED TP SWITCH
[VG33ER]
5. Select “DATA MONITOR” mode with CONSULT-II.
6. Drive the vehicle for at least 5 consecutive seconds under the
following condition.
THRTL POS SEN More than 2.5V
VHCL SPEED SE More than 5 km/h (3 MPH)
Selector lever Suitable position
Driving vehicle uphill (Increased engine load) will
Driving location help maintain the driving conditions required for
this test.
SEF198Y

7. If 1st trip DTC is detected, go to EC-1592, "Diagnostic Proce-


dure" .
Overall Function Check UBS00DZE

Use this procedure to check the overall function of the closed throttle position switch circuit. During this check,
a 1st trip DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Check the voltage between ECM terminal 28 (Closed throttle
position switch signal) and ground under the following condi-
tions.
At idle : Battery voltage
At 2,000 rpm : Approximately 0V
3. If NG, go to EC-1592, "Diagnostic Procedure" .

SEF872U

EC-1590
DTC P0510 CLOSED TP SWITCH
[VG33ER]
Wiring Diagram UBS00DZF

EC

BBWA0490E

EC-1591
DTC P0510 CLOSED TP SWITCH
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Warm-up condition
● More than -40.0 kpa (-300 mmHg, -11.81 inHg) BATTERY VOLTAGE
of vacuum is applied to the throttle opener with (11 - 14V)
Throttle position switch a hand vacuum pump
28 BR/W
(Closed position)
● Accelerator pedal is fully released
[Ignition switch: ON]
● Engine stopped Approximately 0V
● Accelerator pedal is depressed

Diagnostic Procedure UBS00DZG

1. CHECK CLOSED THROTTLE POSITION SWITCH POWER SUPPLY CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect throttle position switch harness connector.
3. Turn ignition switch ON.

AEC653A

4. Check voltage between throttle position switch terminal 5 and


ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

SEF715U

2. DETECT MALFUNCTIONING PART


Check the following.
● Harness for open or short between throttle position switch and ECM relay
● Harness for open or short between throttle position switch and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1592
DTC P0510 CLOSED TP SWITCH
[VG33ER]
3. CHECK CLOSED THROTTLE POSITION SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 28 and throttle position switch terminal 4. EC
Refer to Wiring Diagram.
Continuity should exist.
C
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4. D
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK IGNITION TIMING AND ENGINE IDLE SPEED E


Check the following items. Refer to EC-1255, "Basic Inspection" .
Items Specifications F
M/T: 10 ± 5° BTDC (in Neural position)
Ignition timing
A/T: 10 ± 5° BTDC (in P or N position)

Base idle speed


M/T: 700 ± 50 rpm (in Neutral position) G
A/T: 700 ± 50 rpm (in P or N position)
M/T: 750 ± 50 rpm (in Neutral position)
Target idle speed
A/T: 750 ± 50 rpm (in P or N position) H

With CONSULT-II>>GO TO 5.
Without CONSULT-II>>GO TO 6. I

5. CHECK CLOSED THROTTLE POSITION SWITCH


J
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF. K
3. Turn ignition switch ON.
4. Select “DATA MONITOR” mode with CONSULT-II.
5. Check indication of “CLSD THL/P SW”. L
Measurement must be made with closed throttle position switch installed in vehicle.
Throttle valve conditions CLSD THL/P SW
M
Completely closed ON
Partially open or completely closed OFF
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

EC-1593
DTC P0510 CLOSED TP SWITCH
[VG33ER]
6. CHECK CLOSED THROTTLE POSITION SWITCH
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect closed throttle position switch harness connector.
4. Check continuity between closed throttle position switch terminals 4 and 5.
Resistance measurement must be made with closed throttle position switch installed in vehicle.
Throttle valve conditions Continuity
Completely closed Yes
Partially open or completely closed No
OK or NG
OK >> GO TO 9.
NG >> GO TO 7.

BBIA0423E

7. ADJUST THROTTLE POSITION SWITCH


Check the following items. Refer to EC-1255, "Basic Inspection" .
Items Specifications
M/T: 10 ± 5° BTDC (in Neutral position)
Ignitions timing
A/T: 10 ± 5° BTDC (in P or N position)
M/T: 700 ± 50 rpm (in Neutral position)
Base idle speed
A/T: 700 ± 50 rpm (in P or N position)
Closed throttle position switch idle Feeler gauge thickness and switch condition
position adjustment 0.3 mm (0.012 in): ON
0.4 mm (0.016 in): OFF
M/T: 750 ± 50 rpm (in Neutral position)
Target idle speed
A/T: 750 ± 50 rpm (in P or N position)

If it is impossible to adjust closed throttle position switch in Basic Inspection, replace closed throttle position
switch.
OK or NG
OK (with CONSULT-II)>>GO TO 8.
OK (without CONSULT-II)>>GO TO 9.
NG >> Replace throttle position switch.

EC-1594
DTC P0510 CLOSED TP SWITCH
[VG33ER]
8. CHECK THROTTLE POSITION SENSOR A
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Stop engine (ignition switch OFF).
3. Turn ignition switch ON.
4. Select “DATA MONITOR” mode with CONSULT-II. C
5. Check voltage of “THRTL POS SEN”.
Throttle valve conditions Voltage [V]
D
Completely closed 0.15 - 0.85
Completely open 3.5 - 4.7

Voltage measurement must be made with throttle position sensor installed in vehicle. E
If NG, adjust closed throttle position switch. Refer to EC-1255, "Basic Inspection" .
OK or NG
OK >> GO TO 10. F
NG >> Replace throttle position sensor.

9. CHECK THROTTLE POSITION SENSOR G

Without CONSULT-II
1. Start engine and warm it up to normal operating temperature. H
2. Stop engine (ignition switch OFF).
3. Turn ignition switch ON.
4. Check voltage between ECM terminal 23 (Throttle position sensor signal) and ground. I
Voltage measurement must be made with throttle position sensor installed in vehicle.
Throttle valve conditions Voltage [V]
J
Completely closed 0.15 - 0.85
Completely open 3.5 - 4.7
K
If NG, adjust closed throttle position switch. Refer to EC-1255, "Basic Inspection" .
OK or NG
OK >> GO TO 10. L
NG >> Replace throttle position sensor.

10. CHECK INTERMITTENT INCIDENT


M
Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1595
DTC P0600 A/T COMMUNICATION LINE
[VG33ER]
DTC P0600 A/T COMMUNICATION LINE PFP:23710

System Description UBS00DZH

These circuit lines are used to control the smooth shifting up and down of A/T during the hard acceleration/
deceleration.
Voltage signals are exchanged between ECM and TCM (Transmission Control Module).
On Board Diagnosis Logic UBS00DZI

The MIL will not light up for this diagnosis.


DTC No. Trouble diagnosis name DTC detecting condition Possible cause
ECM receives incorrect voltage from ● Harness or connectors
A/T control serial com-
P0600* TCM (Transmission Control Module) con- [The circuit between ECM and TCM (Trans-
munication link
tinuously. mission Control Module) is open or shorted.]
*: This DTC can be detected only by “DATA MONITOR (AUTO TRIG)” with CONSULT-II.

DTC Confirmation Procedure UBS00DZJ

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine, and rev engine more than 1,000 rpm once, then let
it idle for more than 40 seconds.
4. If DTC 1st trip is detected, go to EC-1600, "Diagnostic Proce-
dure" .

SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-1596
DTC P0600 A/T COMMUNICATION LINE
[VG33ER]
Wiring Diagram UBS00DZK

WITHOUT VDC A

EC

BBWA1092E

EC-1597
DTC P0600 A/T COMMUNICATION LINE
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- WIRE
MINAL COLO ITEM CONDITION DATA (DC Voltage)
NO. R
[Engine is running]
26 PU/W A/T signal No. 1 Approximately 0 - 1.0V
● Idle speed
[Engine is running]
27 P/B A/T signal No. 2 Approximately 0 - 1.0V
● Idle speed
[Engine is running]
35 G/R A/T signal No. 3 Approximately 0 - 1.0V
● Idle speed

EC-1598
DTC P0600 A/T COMMUNICATION LINE
[VG33ER]
WITH VDC
A

EC

BBWA1329E

EC-1599
DTC P0600 A/T COMMUNICATION LINE
[VG33ER]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
68 W/G A/T signal Approximately 0 - 5.0V
● Idle speed

Diagnostic Procedure UBS00DZL

WITHOUT VDC
1. CHECK A/T CONTROL INPUT SIGNAL CIRCUIT FOR OPEN
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector and TCM (Transmission
Control Module) harness connector.

LEC106A

3. Check harness continuity between ECM terminal 26 and TCM


terminal 5, ECM terminal 27 and TCM terminal 6, ECM terminal
35 and TCM terminal 7.
Refer to Wiring Diagram.
Continuity should exist.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

AEC655A

2. DETECT MALFUNCTIONING PART

Check the following.


● Harness connectors M58, F28
● Harness for open or short between ECM and TCM (Transmission Control Module)

>> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK A/T CONTROL INPUT SIGNAL CIRCUIT FOR SHORT


1. Check harness continuity between ECM terminal 26 and ground, ECM terminal 27 and ground, ECM ter-
minal 35 and ground.
Refer to Wiring Diagram.
Continuity should not exist.
2. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

EC-1600
DTC P0600 A/T COMMUNICATION LINE
[VG33ER]
4. DETECT MALFUNCTIONING PART A
Check the harness for open or short between ECM and TCM (Transmission Control Module).

>> Repair open circuit or short to ground or short to power in harness. EC

5. CHECK INTERMITTENT INCIDENT


C
Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END. D


WITH VDC
1. CHECK A/T CONTROL INPUT SIGNAL CIRCUIT FOR OPEN E
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
F

LEC106A
I
3. Disconnect TCM harness connector.
4. Check harness continuity between ECM terminal 68 and TCM
terminal 33. J
Refer to Wiring Diagram.
Continuity should exist. K
OK or NG
OK >> GO TO 2.
NG >> Repair harness or connectors. L
AEC655A

2. CHECK A/T CONTROL INPUT SIGNAL FOR SHORT M

1. Check harness continuity between ECM terminal 68 and ground.


Refer to Wiring Diagram.
Continuity should not exist.
2. Also check harness for short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair short to ground or short to power in harness or connectors.

3. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1601
DTC P0605 ECM
[VG33ER]
DTC P0605 ECM PFP:23710

Component Description UBS00DZM

The ECM consists of a microcomputer and connectors for signal


input and output and for power supply. The unit controls the engine.

SEC220B

On Board Diagnosis Logic UBS00DZN

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0605 Engine control module ECM calculation function is malfunctioning. ● ECM

DTC Confirmation Procedure UBS00DZO

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine.
4. Run engine for at least 2 seconds at idle speed.
5. If 1st trip DTC is detected, go to EC-1603, "Diagnostic Proce-
dure" .

SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-1602
DTC P0605 ECM
[VG33ER]
Diagnostic Procedure UBS00DZP

1. INSPECTION START A

With CONSULT-II
EC
1. Turn ignition switch ON.
2. Select “SELF DIAG RESULTS” mode with CONSULT-II.
3. Touch “ERASE”. C
4. Perform DTC Confirmation Procedure.
See EC-1602, "DTC Confirmation Procedure" .
5. Is the 1st trip DTC P0605 displayed again? D
With GST
1. Turn ignition switch ON.
2. Select MODE 4 with GST. E
3. Touch “ERASE”.
4. Perform DTC Confirmation Procedure.
See EC-1602, "DTC Confirmation Procedure" . F
5. Is the 1st trip DTC P0605 displayed again?
Yes or No
G
Yes >> Replace ECM.
No >> INSPECTION END.
H

EC-1603
DTC P1143, P1163 HO2S1
[VG33ER]
DTC P1143, P1163 HO2S1 PFP:22690

Component Description UBS00DZQ

The heated oxygen sensor 1 is placed into the exhaust manifold. It


detects the amount of oxygen in the exhaust gas compared to the
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.

SEF463R

SEF288D

CONSULT-II Reference Value in Data Monitor Mode UBS00DZR

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
HO2S1 (B1)
0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S1 (B2)
HO2S1 MNTR Maintaining engine speed at 2,000
● Engine: After warming up LEAN ←→ RICH
(B1) rpm
Changes more than 5 times during
HO2S1 MNTR
10 seconds.
(B2)

On Board Diagnosis Logic UBS00DZS

To judge the malfunction, the output from the heated oxygen sensor
1 is monitored to determine whether the “rich” output is sufficiently
high and whether the “lean” output is sufficiently low. When both the
outputs are shifting to the lean side, the malfunction will be detected.

SEF300U

EC-1604
DTC P1143, P1163 HO2S1
[VG33ER]

DTC No. Trouble diagnosis name DTC detecting condition Possible cause A
P1143 ● Heated oxygen sensor 1
(Bank 1) ● Heated oxygen sensor 1 heater
The maximum and minimum voltage from the
Heated oxygen sensor
1 lean shift monitoring
sensor are not reached to the specified volt- ● Fuel pressure EC
P1163 ages. ● Fuel injector
(Bank 2)
● Intake air leaks
C
DTC Confirmation Procedure UBS00DZT

CAUTION:
Always drive vehicle at a safe speed. D
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
E
TESTING CONDITION:
● Always perform at a temperature above −10°C (14°F).
● Before performing following procedure, confirm that battery voltage is more than 11V at idle. F
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine and wait at least 5 seconds. G
3. Turn ignition switch ON and select “HO2S1 (B1)/(B2) P1143/
P1163” of “HO2S1” in “DTC WORK SUPPORT” mode with
CONSULT-II. H
4. Touch “START”.
5. Start engine and let it idle for at least 3 minutes.
I
NOTE:
Never raise engine speed above 2,800 rpm after this step. If
the engine speed limit is exceeded, return to step 5.
J

LEC072A

K
6. When the following conditions are met, “TESTING” will be dis-
played on the CONSULT-II screen. Maintain the conditions con-
tinuously until “TESTING” changes to “COMPLETED”. (It will
take approximately 50 seconds or more.) L

EGN SPEED 1,200 - 2,700 rpm


Vehicle speed Less than 100 km/h (62 MPH) M
B/FUEL SCHDL 2.0 - 14.0 msec
Selector lever Suitable position

If “TESTING” is not displayed after 5 minutes, retry from LEC073A

step 2.
7. Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to EC-1606, "Diagnostic
Procedure" .

LEC055A

EC-1605
DTC P1143, P1163 HO2S1
[VG33ER]
Overall Function Check UBS00DZU

Use this procedure to check the overall function of the heated oxygen sensor 1 circuit. During this check, a
DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 50 [HO2S1 (B1) signal] or 51 [HO2S1 (B2) signal] and
ground.
3. Check one of the following with engine speed held at 2,000 rpm
constant under no load.
– The maximum voltage is over 0.6V at least 1 time.
– The minimum voltage is over 0.1V at least 1 time.
4. If NG, go to EC-1606, "Diagnostic Procedure" .

SEF919UA

Diagnostic Procedure UBS00DZV

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-1311, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0418E

2. RETIGHTEN HEATED OXYGEN SENSOR 1


Loosen and retighten heated oxygen sensor 1.
Tightening torque: 40 - 60 N·m (4.1 - 6.1 kg-m, 30 - 44 ft-lb)

>> GO TO 3.

EC-1606
DTC P1143, P1163 HO2S1
[VG33ER]
3. CLEAR THE SELF-LEARNING DATA A
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed. C
Is the 1st trip DTC P0171 or P0174 detected?
Is it difficult to start engine?
D

SEF968Y

F
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF. G
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at
idle speed.
H
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-1241, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC
I
INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed. J
Is the 1st trip DTC P0171 or P0174 detected?
Is it difficult to start engine?
Yes or No
K
Yes >> Perform trouble diagnosis for DTC P0171, P0174. Refer to EC-1437 .
No >> GO TO 4.

4. CHECK HEATED OXYGEN SENSOR 1 HEATER L

1. Stop engine.
2. Check resistance between HO2S1 terminals 3 and 1. M
Resistance: 3.3 - 4.0Ω [at 25°C (77°F)]
3. Check continuity between HO2S1 terminals 2 and 1, 3 and 2.
Continuity should not exist.
CAUTION:
● Discard any heated oxygen sensor which has been
dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust sys- SEF935X

tem threads using Oxygen Sensor Thread Cleaner tool J-


43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK (With CONSULT-II)>>GO TO 5.
OK (Without CONSULT-II)>>GO TO 6.
NG >> Replace malfunctioning heated oxygen sensor 1.

EC-1607
DTC P1143, P1163 HO2S1
[VG33ER]
5. CHECK HEATED OXYGEN SENSOR 1
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “MANU TRIG” in “DATA MONITOR” mode with CON-
SULT-II, and select “HO2S1 (B1)/(B2)” and “HO2S1 MNTR (B1)/
(B2)”.
3. Hold engine speed at 2,000 rpm under no load during the follow-
ing steps.
4. Touch “RECORD” on CONSULT-II screen.

PBIB2025E

5. Check the following.


– “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes
from “RICH” to “LEAN” to “RICH” more than 5 times in 10 sec-
onds.
5 times (cycles) are counted as shown below.
– “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
– “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once.
– “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.

SEF647Y

SEF648Y

CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning heated oxygen sensor 1.

EC-1608
DTC P1143, P1163 HO2S1
[VG33ER]
6. CHECK HEATED OXYGEN SENSOR 1 A
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Set voltmeter probes between ECM terminal 50 [HO2S1 (B1) signal] or 51 [HO2S1 (B2) signal] and
ground.
3. Check the following with engine speed held at 2,000 rpm con-
C
stant under no load.
● The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more
than 5 times within 10 seconds.
D
● The maximum voltage is over 0.6V at least 1 time.
● The minimum voltage is below 0.3V at least 1 time.
● The voltage never exceeds 1.0V. E
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
CAUTION: PBIB2157E
F
● Discard any heated oxygen sensor which has been dropped
from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new
one.
G
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
H
OK >> GO TO 7.
NG >> Replace malfunctioning heated oxygen sensor 1.

7. CHECK INTERMITTENT INCIDENT I

Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .


For circuit, refer to EC-1389, "Wiring Diagram" . J

>> INSPECTION END.


Removal and Installation UBS00DZW
K
HEATED OXYGEN SENSOR 1
Refer to EM-80, "OUTER COMPONENT PARTS" .
L

EC-1609
DTC P1144, P1164 HO2S1
[VG33ER]
DTC P1144, P1164 HO2S1 PFP:22690

Component Description UBS00DZX

The heated oxygen sensor 1 is placed into the exhaust manifold. It


detects the amount of oxygen in the exhaust gas compared to the
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.

SEF463R

SEF288D

CONSULT-II Reference Value in Data Monitor Mode UBS00DZY

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
HO2S1 (B1)
0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S1 (B2)
HO2S1 MNTR Maintaining engine speed at 2,000
● Engine: After warming up LEAN ←→ RICH
(B1) rpm
Changes more than 5 times during
HO2S1 MNTR
10 seconds.
(B2)

On Board Diagnosis Logic UBS00DZZ

To judge the malfunction, the output from the heated oxygen sensor
1 is monitored to determine whether the “rich” output is sufficiently
high. The “lean” output is sufficiently low. When both the outputs are
shifting to the rich side, the malfunction will be detected.

SEF299U

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1144 ● Heated oxygen sensor 1
(Bank 1) Heated oxygen sensor 1 heater
Heated oxygen sensor The maximum and minimum voltages from the ●

P1164 1 rich shift monitoring sensor are beyond the specified voltages. ● Fuel pressure
(Bank 2) ● Fuel injector

EC-1610
DTC P1144, P1164 HO2S1
[VG33ER]
DTC Confirmation Procedure UBS00E00

A
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at EC
least 5 seconds before conducting the next test.
TESTING CONDITION:
C
● Always perform at a temperature above −10°C (14°F).
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II D
1. Start engine and warm it up to normal operating temperature.
2. Stop engine and wait at least 5 seconds.
3. Turn ignition switch ON and select “HO2S1 (B1)/(B2) P1144/ E
P1164” of “HO2S1” in “DTC WORK SUPPORT” mode with
CONSULT-II.
4. Touch “START”. F
5. Start engine and let it idle for at least 3 minutes.
NOTE:
Never raise engine speed above 2,800 rpm after this step. If G
the engine speed limit is exceeded, return to step 5.

H
LEC074A

6. When the following conditions are met, “TESTING” will be dis-


played on the CONSULT-II screen. Maintain the conditions con- I
tinuously until “TESTING” changes to “COMPLETED”. (It will
take approximately 50 seconds or more.)
J
ENG SPEED 1,200 - 2,700 rpm
Vehicle speed Less than 100 km/h (62 MPH)
B/FUEL SCHDL 2.0 - 14.0 msec K
Selector lever Suitable position

If “TESTING” is not displayed after 5 minutes, retry from LEC075A


L
step 2.
7. Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to EC-1612, "Diagnostic
Procedure" . M

LEC058A

Overall Function Check UBS00E01

Use this procedure to check the overall function of the heated oxygen sensor 1 circuit. During this check, a
DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to normal operating temperature.

EC-1611
DTC P1144, P1164 HO2S1
[VG33ER]
2. Set voltmeter probes between ECM terminal 50 [HO2S1 (B1)
signal] or 51 [HO2S1 (B2) signal] and ground.
3. Check one of the following with engine speed held at 2,000 rpm
constant under no load.
– The maximum voltage is below 0.8V at least 1 time.
– The minimum voltage is below 0.35V at least 1 time.
4. If NG, go to EC-1612, "Diagnostic Procedure" .

SEF919UA

Diagnostic Procedure UBS00E02

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-1311, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0418E

2. RETIGHTEN HEATED OXYGEN SENSOR 1


Loosen and retighten heated oxygen sensor 1.
Tightening torque: 40 - 60 N·m (4.1 - 6.1 kg-m, 30 - 44 ft-lb)

>> GO TO 3.

EC-1612
DTC P1144, P1164 HO2S1
[VG33ER]
3. CLEAR THE SELF-LEARNING DATA A
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed. C
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine?
D

SEF968Y

F
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF. G
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at
idle speed.
H
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-1241, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC
I
INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed. J
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine?
Yes or No
K
Yes >> Perform trouble diagnosis for DTC P0172, P0175. Refer toEC-1445 .
No >> GO TO 4.

4. CHECK HO2S 1 CONNECTOR FOR WATER L

1. Turn ignition switch OFF.


2. Disconnect heated oxygen sensor 1 harness connector. M
3. Check connectors for water.
Water should not exist.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace harness or connectors.

EC-1613
DTC P1144, P1164 HO2S1
[VG33ER]
5. CHECK HEATED OXYGEN SENSOR 1 HEATER
Check resistance between HO2S1 terminals 3 and 1.
Resistance: 3.3 - 4.0Ω [at 25°C (77°F)]
Check continuity between HO2S1 terminals 2 and 1, 3 and 2.
Continuity should not exist.
CAUTION:
● Discard any heated oxygen sensor which has been dropped
from a height of more than 0.5 m (19.7 in) onto a hard sur-
face such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system SEF935X
threads using Oxygen Sensor Thread Cleaner tool J-43897-
18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK (With CONSULT-II)>>GO TO 6.
OK (Without CONSULT-II)>>GO TO 7.
NG >> Replace malfunctioning heated oxygen sensor 1.

EC-1614
DTC P1144, P1164 HO2S1
[VG33ER]
6. CHECK HEATED OXYGEN SENSOR 1 A
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Select “MANU TRIG” in “DATA MONITOR” mode with CON-
SULT-II, and select “HO2S1 (B1)/(B2)” and “HO2S1 MNTR (B1)/
(B2)”.
C
3. Hold engine speed at 2,000 rpm under no load during the follow-
ing steps.
4. Touch “RECORD” on CONSULT-II screen.
D

E
PBIB2025E

5. Check the following. F


– “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes
from “RICH” to “LEAN” to “RICH” more than 5 times in 10 sec-
onds.
G
5 times (cycles) are counted as shown below.
– “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
– “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once. H
– “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.

SEF647Y I

SEF648Y

CAUTION:
M
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 8.
NG >> Replace malfunctioning heated oxygen sensor 1.

EC-1615
DTC P1144, P1164 HO2S1
[VG33ER]
7. CHECK HEATED OXYGEN SENSOR 1
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 50 [HO2S1 (B1)
signal] or 51 [HO2S1 (B2) signal] and ground.
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
● The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more
than 5 times within 10 seconds.
● The maximum voltage is over 0.6V at least 1 time.
● The minimum voltage is below 0.3V at least 1 time.
● The voltage never exceeds 1.0V.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V PBIB2157E

2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V


CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 8.
NG >> Replace malfunctioning heated oxygen sensor 1.

8. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
For circuit, refer to EC-1389, "Wiring Diagram" .

>> INSPECTION END.


Removal and Installation UBS00E03

HEATED OXYGEN SENSOR 1


Refer to EM-80, "OUTER COMPONENT PARTS" .

EC-1616
DTC P1146, P1166 HO2S2
[VG33ER]
DTC P1146, P1166 HO2S2 PFP:226A0
A
Component Description UBS00E04

The heated oxygen sensor 2, after three way catalyst (manifold),


monitors the oxygen level in the exhaust gas on each bank. EC
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt- C
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for D
engine control operation.
SEF327R

E
CONSULT-II Reference Value in Data Monitor Mode UBS00E05

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
HO2S2 (B1)
● Warm-up condition 0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S2 (B2)
● After keeping engine speed
HO2S2 MNTR Revving engine from idle up to G
between 3,500 and 4,000 rpm for 3,000 rpm quickly
(B1)
1 minute and at idle for1e minute LEAN ←→ RICH
HO2S2 MNTR
under no load.
(B2)
H
On Board Diagnosis Logic UBS00E06

The heated oxygen sensor 2 has a much longer switching time


between rich and lean than the heated oxygen sensor 1. The oxygen I
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the minimum voltage of sensor is J
sufficiently low during the various driving condition such as fuel-cut.

SEF972Z
L

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
M
P1146 ● Harness or connectors
(Bank 1) (The sensor circuit is open or shorted)
Heated oxygen sensor
The minimum voltage from the sensor is not Heated oxygen sensor 2
2 minimum voltage ●
P1166 reached to the specified voltage.
monitoring ● Fuel pressure
(Bank 2)
● Fuel injector

DTC Confirmation Procedure UBS00E07

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Open engine hood before conducting following procedure
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.

EC-1617
DTC P1146, P1166 HO2S2
[VG33ER]
4. Let engine idle for 1 minute.
5. Select “HO2S2 (B1) P1146” or “HO2S2 (B2) P1166” of “HO2S2” in “DTC WORK SUPPORT” mode with
CONSULT-II.

PBIB0818E

6. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”.


If “NG” is displayed, refer to EC-1623, "Diagnostic Procedure" .
If “CAN NOT BE DIAGNOSED” is displayed, perform the following.
a. Stop engine and cool down until “COOLAN TEMP/S” indicates less than 70°C (158°F).
b. Turn ignition switch ON.
c. Select “DATA MONITOR” mode with CONSULT-II.
d. Start engine.
e. Return to step 6 again when the “COOLAN TEMP/S” reaches to 70°C (158°F).

EC-1618
DTC P1146, P1166 HO2S2
[VG33ER]
Overall Function Check UBS00E08

A
Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a
DTC might not be confirmed.
CAUTION:
Always drive vehicle at a safe speed. EC

WITH GST
1. Start engine and warm it up to the normal operating temperature. C
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute. D
5. Set voltmeter probes between ECM terminal 56 [HO2S2 (B1) signal] or 57 [HO2S2 (B2) signal] and
ground.
6. Check the voltage when revving up to 4,000 rpm under no load E
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be below 0.48V at least once during this F
procedure.
If the voltage can be confirmed in step 6, step 7 is not nec-
essary.
7. Keep vehicle at idling for 10 minutes, then check the voltage. Or G
check the voltage when coasting from 80 km/h (50 MPH) in D
position with “OD” OFF (A/T), 3rd gear position (M/T).
The voltage should be below 0.48V at least once during this SEF922UA
H
procedure.
8. If NG, go to EC-1623, "Diagnostic Procedure" .
I

EC-1619
DTC P1146, P1166 HO2S2
[VG33ER]
Wiring Diagram UBS00E09

BANK 1

BBWA1079E

EC-1620
DTC P1146, P1166 HO2S2
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
● Warm-up condition

Heated oxygen sensor 2 ● Revving engine from idle to 3,000 rpm quickly after
56 OR the following conditions are met 0 - Approximately 1.0V
(bank 1) D
– Keeping the engine speed between 3,500 and 4,000
rpm for 1 minute and at idle for 1 minute under no
load
E

EC-1621
DTC P1146, P1166 HO2S2
[VG33ER]
BANK 2

BBWA1080E

EC-1622
DTC P1146, P1166 HO2S2
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
● Warm-up condition

Heated oxygen sensor 2 ● Revving engine from idle to 3,000 rpm quickly after
57 Y the following conditions are met 0 - Approximately 1.0V
(bank 2) D
– Keeping the engine speed between 3,500 and 4,000
rpm for 1 minute and at idle for 1 minute under no
load
E
Diagnostic Procedure UBS00E0A

1. CHECK GROUND CONNECTIONS


F
1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-1311, "Ground Inspection" . G
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections. H

BBIA0418E

EC-1623
DTC P1146, P1166 HO2S2
[VG33ER]
2. CLEAR THE SELF-LEARNING DATA
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine?

SEF968Y

Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at
idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-1241, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC
INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0172, P0175. Refer to EC-1445 .
No >> GO TO 3.

3. CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT


1. Disconnect heated oxygen sensor 2 harness connector.
2. Check harness continuity between HO2S2 terminal 4 and
ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or con-
BBIA0187E
nectors.

EC-1624
DTC P1146, P1166 HO2S2
[VG33ER]
4. CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal and HO2S2 terminal as follows. EC
Refer to Wiring Diagram.
Terminals
DTC Bank C
ECM Sensor
P1146 56 1 Bank 1
P1166 57 1 Bank 2 D

Continuity should exist.


E
4. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.
Terminals F
DTC Bank
ECM Sensor
P1146 56 1 Bank 1
P1166 57 1 Bank 2 G

Continuity should not exist.


H
5. Also check harness for short to power.
OK or NG
OK (With CONSULT-II)>>GO TO 5. I
OK (Without CONSULT-II)>>GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1625
DTC P1146, P1166 HO2S2
[VG33ER]
5. CHECK HEATED OXYGEN SENSOR 2
With CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-II.
2. Start engine and warm it up to the normal operating temperate.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select
“HO2S2 (B1)/(B2)” as the monitor item with CONSULT-II.

SEF662Y

7. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%.

SEF989RD

“HO2S2 (B1)/(B2)” should be above 0.62V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.48V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning heated oxygen sensor 2.

EC-1626
DTC P1146, P1166 HO2S2
[VG33ER]
6. CHECK HEATED OXYGEN SENSOR 2 A
Without CONSULT-II
1. Start engine warm it up to the normal operating temperature.
EC
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute. C
5. Set voltmeter probes between ECM terminal 56 [HO2S2 (B1) signal] or 57 [HO2S2 (B2) signal] and
ground.
6. Check the voltage when revving up to 4,000 rpm under no load D
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.62V at least once during this
procedure. E
If the voltage is above 0.62V at step 6, step 7 is not neces-
sary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or F
check the voltage when coasting from 80 km/h (50 MPH) in D
position with “OD” OFF (A/T), 3rd gear position (M/T).
The voltage should be below 0.48V at least once during this SEF922UA G
procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION: H
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread I
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 7. J
NG >> Replace malfunctioning heated oxygen sensor 2.

7. CHECK INTERMITTENT INCIDENT


K
Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END. L

Removal and Installation UBS00E0B

HEATED OXYGEN SENSOR 2


M
Refer to EX-3, "EXHAUST SYSTEM" .

EC-1627
DTC P1147, P1167 HO2S2
[VG33ER]
DTC P1147, P1167 HO2S2 PFP:226A0

Component Description UBS00E0C

The heated oxygen sensor 2, after three way catalyst (manifold),


monitors the oxygen level in the exhaust gas on each bank.
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
SEF327R

CONSULT-II Reference Value in Data Monitor Mode UBS00E0D

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
HO2S2 (B1)
● Warm-up condition 0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S2 (B2)
● After keeping engine speed Revving engine from idle up to
HO2S2 MNTR
between 3,500 and 4,000 rpm for 3,000 rpm quickly
(B1)
1 minute and at idle for 1 minute LEAN ←→ RICH
HO2S2 MNTR
under no load.
(B2)

On Board Diagnosis Logic UBS00E0E

The heated oxygen sensor 2 has a much longer switching time


between rich and lean than the heated oxygen sensor 1. The oxygen
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the maximum voltage of the sensor
is sufficiently high during the various driving condition such as fuel-
cut.

SEF303UB

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1147 ● Harness or connectors
(Bank 1) (The sensor circuit is open or shorted)
Heated oxygen sensor 2 The maximum voltage from the sensor is ● Heated oxygen sensor 2
P1167 maximum voltage monitoring not reached to the specified voltage. ● Fuel pressure
(Bank 2) ● Fuel injector
● Intake air leaks

DTC Confirmation Procedure UBS00E0F

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Open engine hood before conducting following procedure
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.

EC-1628
DTC P1147, P1167 HO2S2
[VG33ER]
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute. A
5. Select “HO2S2 (B1) P1147” or “HO2S2 (B2) P1167” of “HO2S2” in “DTC WORK SUPPORT” mode with
CONSULT-II.
EC

PBIB0819E
E
6. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”.
If “NG” is displayed, refer to EC-1634, "Diagnostic Procedure" .
If “CAN NOT BE DIAGNOSED” is displayed, perform the following. F
a. Stop engine and cool down until “COOLAN TEMP/S” indicates less than 70°C (158°F).
b. Turn ignition switch ON.
c. Select “DATA MONITOR” mode with CONSULT-II. G
d. Start engine.
e. Return to step 6 again when the “COOLAN TEMP/S” reaches to 70°C (158°F).
H

EC-1629
DTC P1147, P1167 HO2S2
[VG33ER]
Overall Function Check UBS00E0G

Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a
DTC might not be confirmed.
CAUTION:
Always drive vehicle at a safe speed.
WITH GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 56 [HO2S2 (B1) signal] or 57 [HO2S2 (B2) signal] and
ground.
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.62V at least once during this
procedure.
If the voltage can be confirmed in step 6, step 7 is not nec-
essary.
7. Keep vehicle at idling for 10 minutes, then check the voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in D
position with “OD” OFF (A/T), 3rd gear position (M/T).
The voltage should be above 0.62V at least once during this SEF922UA
procedure.
8. If NG, go to EC-1634, "Diagnostic Procedure" .

EC-1630
DTC P1147, P1167 HO2S2
[VG33ER]
Wiring Diagram UBS00E0H

BANK 1 A

EC

BBWA1079E

EC-1631
DTC P1147, P1167 HO2S2
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Warm-up condition

Heated oxygen sensor 2 ● Revving engine from idle to 3,000 rpm quickly after
56 OR the following conditions are met 0 - Approximately 1.0V
(bank 1)
– Keeping the engine speed between 3,500 and 4,000
rpm for 1 minute and at idle for 1 minute under no
load

EC-1632
DTC P1147, P1167 HO2S2
[VG33ER]
BANK 2
A

EC

BBWA1080E

EC-1633
DTC P1147, P1167 HO2S2
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Warm-up condition

Heated oxygen sensor 2 ● Revving engine from idle to 3,000 rpm quickly after
57 Y the following conditions are met 0 - Approximately 1.0V
(bank 2)
– Keeping the engine speed between 3,500 and 4,000
rpm for 1 minute and at idle for 1 minute under no
load

Diagnostic Procedure UBS00E0I

1. CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screw.
Refer to EC-1311, "Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

BBIA0418E

EC-1634
DTC P1147, P1167 HO2S2
[VG33ER]
2. CLEAR THE SELF-LEARNING DATA A
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
EC
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode
with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
C
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0174 detected?
Is it difficult to start engine?
D

E
SEF968Y

Without CONSULT-II F
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at G
idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
H
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-1241, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC
INFORMATION" .
I
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0174 detected?
Is it difficult to start engine? J
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171, P0174. Refer toEC-1437 .
No >> GO TO 3. K

3. CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT


L
1. Disconnect heated oxygen sensor 2 harness connector.
2. Check harness continuity between HO2S2 terminal 4 and
ground. M
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or con-
BBIA0187E
nectors.

EC-1635
DTC P1147, P1167 HO2S2
[VG33ER]
4. CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal and HO2S2 terminal as follows.
Refer to Wiring Diagram.
Terminals
DTC Bank
ECM Sensor
P1147 56 1 Bank 1
P1167 57 1 Bank 2

Continuity should exist.


4. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.
Terminals
DTC Bank
ECM Sensor
P1147 56 1 Bank 1
P1167 57 1 Bank 2

Continuity should not exist.


5. Also check harness for short to power.
OK or NG
OK (With CONSULT-II)>>GO TO 5.
OK (Without CONSULT-II)>>GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1636
DTC P1147, P1167 HO2S2
[VG33ER]
5. CHECK HEATED OXYGEN SENSOR 2 A
With CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-II.
EC
2. Start engine and warm it up to the normal operating temperate.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load. C
5. Let engine idle for 1 minute.
6. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select
“HO2S2 (B1)/(B2)” as the monitor item with CONSULT-II. D

SEF662Y

G
7. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%.

SEF989RD

“HO2S2 (B1)/(B2)” should be above 0.62V at least once when the “FUEL INJECTION” is +25%. K
“HO2S2 (B1)/(B2)” should be below 0.48V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m L
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
M
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning heated oxygen sensor 2.

EC-1637
DTC P1147, P1167 HO2S2
[VG33ER]
6. CHECK HEATED OXYGEN SENSOR 2
Without CONSULT-II
1. Start engine warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 56 [HO2S2 (B1) signal] or 57 [HO2S2 (B2) signal] and
ground.
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.62V at least once during this
procedure.
If the voltage is above 0.62V at step 6, step 7 is not neces-
sary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in D
position with “OD” OFF (A/T), 3rd gear position (M/T).
The voltage should be below 0.48V at least once during this SEF922UA
procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning heated oxygen sensor 2.

7. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Removal and Installation UBS00E0J

HEATED OXYGEN SENSOR 2


Refer to EX-3, "EXHAUST SYSTEM" .

EC-1638
DTC P1148, P1168 CLOSED LOOP CONTROL
[VG33ER]
DTC P1148, P1168 CLOSED LOOP CONTROL PFP:22690
A
On Board Diagnosis Logic UBS00E0K

These self-diagnoses have the one trip detection logic.


EC
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
The closed loop control function for bank 1
P1148
does not operate even when vehicle is driving ● The heated oxygen sensor 1 circuit is
(Bank 1) C
Closed loop control in the specified condition. open or shorted.
function The closed loop control function for bank 2 ● Heated oxygen sensor 1
P1168
does not operate even when vehicle is driving ● Heated oxygen sensor heater
(Bank 2)
in the specified condition. D

DTC Confirmation Procedure UBS00E0L

CAUTION: E
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at F
least 5 seconds before conducting the next test.
TESTING CONDITION:
● Never raise engine speed above 2,800 rpm during the DTC Confirmation Procedure. If the engine
G
speed limit is exceeded, retry the procedure from step 2.
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II H
1. Start engine and warm it up to normal operating temperature.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Hold engine speed at 2,000 rpm and check one of the following. I
– “HO2S1 (B1)/(B2)” voltage should go above 0.70V at least once.
– “HO2S1 (B1)/(B2)” voltage should go below 0.21V at least once.
If the check result is NG, perform EC-1640, "Diagnostic Proce- J
dure" .
If the check result is OK, perform the following step.
4. Let engine idle at least 5 minutes. K
5. Maintain the following condition at least 50 consecutive sec-
onds.
SEF967Y
L
B/FUEL SCHDL 2.0 msec or more
ENG SPEED 1,500 rpm or more
Selector lever Suitable position M
VHCL SPEED SE More than 70 km/h (43 MPH)

During this test, P0134 and/or P0154 may be displayed on CONSULT-II screen.
6. If DTC is detected, go to EC-1640, "Diagnostic Procedure" .
Overall Function Check UBS00E0M

Use this procedure to check the overall function of the closed loop control. During this check, a DTC might not
be confirmed.
WITH GST
1. Start engine and warm it up to normal operating temperature.

EC-1639
DTC P1148, P1168 CLOSED LOOP CONTROL
[VG33ER]
2. Set voltmeter probes between ECM terminal 50 [HO2S1 (B1)
signal] or 51 [HO2S1 (B2) signal] and ground.
3. Check the following with engine speed held at 2,000 rpm con-
stant under no-load.
– The voltage should go above 0.70V at least once.
– The voltage should go below 0.21V at least once.
4. If NG, go to EC-1640, "Diagnostic Procedure" .

SEF919UA

Diagnostic Procedure UBS00E0N

Perform trouble diagnosis for EC-1402, "Diagnostic Procedure" .

EC-1640
DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT)
[VG33ER]
DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) PFP:00021
A
On Board Diagnosis Logic UBS00E0O

If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise. When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction EC
is indicated.
This self-diagnosis has one trip detection logic.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause C
● Cooling fan (crankshaft driven)
● Cooling fan does not operate properly
(Overheat). ● Radiator hose
Radiator D
● Cooling fan system does not operate prop- ●

Engine over tempera- erly (Overheat). ● Radiator cap


P1217
ture (Overheat) ● Engine coolant was not added to the sys- ● Water pump
tem using the proper filling method.
● Thermostat
E
● Engine coolant is not within the specified
For more information, refer to EC-1643,
range.
"Main 12 Causes of Overheating" .
F
CAUTION:
When a malfunction is indicated be sure to replace the coolant, follow the procedure in MA-26,
"Changing Engine Coolant" . Also, replace the engine oil. Refer to MA-30, "Changing Engine Oil" .
G
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute like pouring
coolant by kettle. Be sure to use coolant with the proper mixture ratio. Refer to MA-14, "ANTI-
FREEZE COOLANT MIXTURE RATIO" .
H
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function Check UBS00E0P

Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con- I
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres- J
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off. K
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level. L
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1642,
"Diagnostic Procedure" .
M
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-1642,
"Diagnostic Procedure" .
3. Start engine.
4. Make sure that cooling fan (crankshaft driven) operates.
SEF621W
5. If NG, go to EC-1642, "Diagnostic Procedure" .
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below the proper range, skip the following steps
and go to EC-1642, "Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer filled the coolant, skip the following steps
and go to EC-1642, "Diagnostic Procedure" .
3. Start engine and make sure that cooling fan (crankshaft driven) operates.
Be careful not to overheat engine.
4. If NG, go to EC-1642, "Diagnostic Procedure" .
EC-1641
DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT)
[VG33ER]
Diagnostic Procedure UBS00E0Q

1. CHECK COOLING FAN (CRANKSHAFT DRIVEN) OPERATION


Start engine and make sure that cooling fan (crankshaft driven) operates.
OK or NG
OK >> GO TO 2.
NG >> Check cooling fan (crankshaft driven). Refer to CO-32, "COOLING FAN (CRANKSHAFT
DRIVEN)" .

2. CHECK COOLING SYSTEM FOR LEAK


Apply pressure to the cooling system with a tester, and check if the pressure drops.
CAUTION:
Higher than the specified pressure may cause radiator damage.
Testing pressure: 157 kPa (1.6 kg/cm2 , 23 psi)
Pressure should not drop.
OK or NG
OK >> GO TO 3.
NG >> Check the following for leak
● Hose

● Radiator

● Water pump
Refer to CO-25, "WATER PUMP" . SLC754A

3. CHECK RADIATOR CAP


Apply pressure to cap with a tester and check radiator cap relief
pressure.
Radiator cap : 59 - 98 kPa (0.6 - 1.0 kg/cm2 , 9 - 14 psi)
relief pressure
OK or NG
OK >> GO TO 4.
NG >> Replace radiator cap.

SLC755A

4. CHECK THERMOSTAT
1. Check valve seating condition at normal room temperatures.
It should seat tightly.
2. Check valve opening temperature and valve lift.
Valve opening : 76.5°C (170°F) [standard]
temperature
Valve lift : More than 10 mm/90°C (0.39 in/194°F)
3. Check if valve is closed at 5°C (41°F) below valve opening tem-
perature.
For details, refer to CO-28, "THERMOSTAT" .
OK or NG
OK >> GO TO 5. SLC343

NG >> Replace thermostat

EC-1642
DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT)
[VG33ER]
5. CHECK ENGINE COOLANT TEMPERATURE SENSOR A
Check resistance between engine coolant temperature sensor termi-
nals 1 and 2 as shown in the figure.
<Reference data> EC
Temperature °C (°F) Resistance kΩ
20 (68) 2.1 - 2.9
C
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
D
PBIB2005E

E
OK or NG
OK >> GO TO 6.
NG >> Replace engine coolant temperature sensor. F

H
SEF012P

6. CHECK MAIN 12 CAUSES I


If the cause cannot be isolated, go to EC-1643, "Main 12 Causes of Overheating" .

J
>> INSPECTION END.
Main 12 Causes of Overheating UBS00E0R

Engine Step Inspection item Equipment Standard Reference page K


OFF 1 ● Blocked radiator ● Visual No blocking —
● Blocked condenser
L
● Blocked radiator grille
● Blocked bumper
2 ● Coolant mixture ● Coolant tester 50 - 50% coolant mixture See MA-14 . M
3 ● Coolant level ● Visual Coolant up to MAX level See MA-26 .
in reservoir tank and radi-
ator filler neck
4 ● Radiator cap ● Pressure tester 59 - 98 kPa See CO-23 .
(0.6 - 1.0 kg/cm2 , 9 - 14
psi) (Limit)

ON*1 5 ● Coolant leaks ● Visual No leaks See CO-23 .

ON*1 6 ● Thermostat ● Touch the upper and Both hoses should be hot See CO-28 .
lower radiator hoses

ON*1 7 ● Cooling fan (crank- ● Visual Operating See CO-32 .


shaft driven)
OFF 8 ● Combustion gas leak ● Color checker chemical Negative —
tester 4 Gas analyzer

EC-1643
DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT)
[VG33ER]
Engine Step Inspection item Equipment Standard Reference page

ON*2 9 ● Coolant temperature ● Visual Gauge less than 3/4 —


gauge when driving
● Coolant overflow to ● Visual No overflow during driv- See MA-26 .
reservoir tank ing and idling

OFF*3 10 ● Coolant return from ● Visual Should be initial level in See MA-14 .
reservoir tank to radia- reservoir tank
tor
OFF 11 ● Cylinder head ● Straight gauge feeler 0.1 mm (0.004 in) Maxi- See EM-102 .
gauge mum distortion (warping)
12 ● Cylinder block and pis- ● Visual No scuffing on cylinder See EM-131 .
tons walls or piston
*1: Engine running at 3,000 rpm for 10 minutes.
*2: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*3: After 60 minutes of cool down time.
For more information, refer to CO-21, "OVERHEATING CAUSE ANALYSIS" .

EC-1644
DTC P1336 CKP SENSOR (OBD)
[VG33ER]
DTC P1336 CKP SENSOR (OBD) PFP:23731
A
Component Description UBS00E0S

The crankshaft position sensor (OBD) is located on the transmission


housing facing the gear teeth (cogs) of the flywheel or drive plate. It EC
detects the fluctuation of the engine revolution.
The sensor consists of a permanent magnet, core and coil.
When the engine is running, the high and low parts of the teeth
cause the gap with the sensor to change. C
The changing gap causes the magnetic field near the sensor to
change.
Due to the changing magnetic field, the voltage from the sensor D
changes.
The ECM receives the voltage signal and detects the fluctuation of
SEF804Z
the engine revolution.
E
This sensor is not used to control the engine system.
It is used only for the on board diagnosis.

H
BBIA0182E

On Board Diagnosis Logic UBS00E0T


I

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors J
Crankshaft position (The sensor circuit is open or shorted.)
A chipping of the flywheel or drive plate gear
P1336 sensor (OBD) range/
tooth (cog) is detected by the ECM. ● Crankshaft position sensor (OBD)
performance
● Drive plate/Flywheel
K
DTC Confirmation Procedure UBS00E0U

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at L
least 5 seconds before conducting the next test.
WITH CONSULT-II
M
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine and run it for at least 2 minutes at idle speed.
3. If 1st trip DTC is detected, go to EC-1647, "Diagnostic Proce-
dure" .

SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-1645
DTC P1336 CKP SENSOR (OBD)
[VG33ER]
Wiring Diagram UBS00E0V

BBWA0513E

EC-1646
DTC P1336 CKP SENSOR (OBD)
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (AC Voltage)
COLOR
NO.
[Engine is running] C
43 BR Sensor ground ● Warm-up condition Approximately 0V
● Idle speed

1 - 2V D
[Engine is running] (AC range)
● Warm-up condition
● Idle speed E
NOTE:
The pulse cycle changes depending on rpm at
idle F
Crankshaft position SEF690W
47 L
sensor (OBD)
3 - 4V
(AC range) G

[Engine is running]
● Engine speed is 2,000 rpm H

SEF691W
I

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

Diagnostic Procedure UBS00E0W


J
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF. K
2. Loosen and retighten ground screw.
Refer to EC-1311, "Ground Inspection" .
OK or NG L
OK >> GO TO 2.
NG >> Repair or replace ground connections.
M

BBIA0418E

EC-1647
DTC P1336 CKP SENSOR (OBD)
[VG33ER]
2. CHECK CKP SENSOR (OBD) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect crankshaft position sensor (OBD) and ECM harness
connectors.
2. Check continuity between ECM terminal 47 and CKP sensor
(OBD) terminal 2.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
BBIA0182E

3. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors F38, F102
● Harness for open or short between ECM and crankshaft position sensor (OBD)

>> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK CKP SENSOR (OBD) GROUND CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between CKP sensor (OBD) terminal 1 and ECM terminal 43. Refer to Wiring
Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors F38, F102
● Harness for open between crankshaft position sensor (OBD) and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK CKP SENSOR (OBD) SHIELD CIRCUIT FOR OPEN AND SHORT
1. Disconnect harness connectors F38, F102.
2. Check harness continuity between harness connector F38 terminal 7 and ground.
Refer to Wiring Diagram.
Continuity should exist.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

EC-1648
DTC P1336 CKP SENSOR (OBD)
[VG33ER]
7. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connector F38
● Harness for open or short between harness connector F38 and ground EC

>> Repair open circuit or short to power in harness connectors.


C
8. CHECK IMPROPER INSTALLATION
1. Loosen and retighten the fixing bolt of the crankshaft position sensor (OBD). D
2. Perform EC-1645, "DTC Confirmation Procedure" .
Is a 1st trip DTC P1336 detected?
Yes >> GO TO 9. E
No >> INSPECTION END.

9. CHECK CRANKSHAFT POSITION SENSOR (OBD) F


1. Disconnect crankshaft position sensor (OBD) harness connector.
2. Loosen the fixing bolt of the sensor.
G
3. Remove the sensor.
4. Visually check the sensor for chipping.
H

SEF960N

K
5. Check resistance as shown in the figure.
Resistance: Approximately 512 - 632Ω [at 20°C (68°F)]
L
OK or NG
OK >> GO TO 10.
NG >> Replace crankshaft position sensor (OBD).
M

SEF504V

10. CHECK GEAR TOOTH


Visually check for chipping flywheel or drive plate gear tooth (cog).
OK or NG
OK >> GO TO 11.
NG >> Replace the flywheel or drive plate.

11. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


EC-1649
DTC P1442 EVAP CONTROL SYSTEM
[VG33ER]
DTC P1442 EVAP CONTROL SYSTEM PFP:14950

On Board Diagnosis Logic UBS00E0X

NOTE:
If DTC P1442 is displayed with P1448, perform trouble diagnosis for DTC P1448 first. (See EC-1667 .)
This diagnosis detects leaks in the EVAP purge line using of vapor pressure in the fuel tank.
The EVAP canister vent control valve is closed to shut the EVAP purge line. The vacuum cut valve bypass
valve will then be opened to clear the line between the fuel tank and the EVAP canister purge volume control
solenoid valve. The EVAP control system pressure sensor can now monitor the pressure inside the fuel tank.
If pressure increases, the ECM will check for leaks in the line between the vacuum cut valve and EVAP canis-
ter purge volume control solenoid valve.

LEC086A

EC-1650
DTC P1442 EVAP CONTROL SYSTEM
[VG33ER]

DTC No. Trouble diagnosis name DTC detecting condition Possible cause A
● Incorrect fuel tank vacuum relief valve
● Incorrect fuel filler cap used
● Fuel filler cap remains open or fails to EC
close.
● Foreign matter caught in fuel filler cap.
● Leak is in line between intake manifold C
and EVAP canister purge volume control
solenoid valve.
● Foreign matter caught in EVAP canister
vent control valve. D
● EVAP canister
● EVAP purge line (pipe and rubber tube)
leaks E
● EVAP purge line rubber tube bent
● Blocked or bent rubber tube to EVAP
EVAP control system control system pressure sensor F
EVAP control system has a leak, EVAP control
P1442 small leak detected Loose or disconnected rubber tube
system does not operate properly. ●
(positive pressure)
● EVAP canister vent control valve and the
circuit
G
● EVAP canister purge volume control
solenoid valve
● Fuel tank temperature sensor
H
● O-ring of EVAP canister vent control
valve is missing or damaged.
● Water separator
● EVAP canister is saturated with water I
● Fuel level sensor and the circuit
● EVAP control system pressure sensor
J
● Refueling control valve
● ORVR system leaks
● Foreign matter caught in EVAP canister
purge volume control solenoid valve K

CAUTION:
● Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
L
the MIL may come on.
● If the fuel filler cap is not tightened properly, the MIL may come on.
● Use only a genuine NISSAN rubber tube as a replacement. M
DTC Confirmation Procedure UBS00E0Y

Refer to EC-1509, "DTC Confirmation Procedure" .


Diagnostic Procedure UBS00E0Z

Refer to EC-1511, "Diagnostic Procedure" .

EC-1651
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[VG33ER]
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
PFP:14920

Description UBS00E10

SYSTEM DESCRIPTION
ECM func-
Sensor Input Signal to ECM Actuator
tion
Camshaft position sensor Engine speed
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
EVAP can-
Throttle position sensor Throttle position ister purge EVAP canister purge volume
flow con- control solenoid valve
Throttle position switch Closed throttle position
trol
Density of oxygen in exhaust gas
Heated oxygen sensor 1
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
Vehicle speed sensor Vehicle speed

This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.

SEF337U

CONSULT-II Reference Value in Data Monitor Mode UBS00E11

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle (Vehicle stopped) 0%
● Air conditioner switch OFF
PURG VOL C/V
● Shift lever: N (A/T), Neutral (M/T) 2,000 rpm —
● No load

EC-1652
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[VG33ER]
On Board Diagnosis Logic UBS00E12

A
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● EVAP control system pressure sensor
● EVAP canister purge volume control EC
solenoid valve
The canister purge flow is detected during the (The valve is stuck open.)
EVAP canister purge
specified driving conditions, even when EVAP
P1444 volume control solenoid ● EVAP canister vent control valve C
canister purge volume control solenoid valve is
valve ● EVAP canister
completely closed.
● Hoses
(Hoses are connected incorrectly or
clogged.)
D

DTC Confirmation Procedure UBS00E13

NOTE: E
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION: F
Always perform test at a temperature of 5°C (41°F) or more.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature. G
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Turn ignition switch ON.
H
4. Select “PURG VOL CN/V P1444” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode with
CONSULT-II.
5. Touch “START”.
I

L
PBIB1460E

6. Start engine and let it idle until “TESTING” on CONSULT-II changes to “COMPLETED”. (It will take for
approximately 10 seconds.)
If “TESTING” is not displayed after 5 minutes, retry from step 2. M
7. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-
1656, "Diagnostic Procedure" .
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Start engine and let it idle for at least 20 seconds.
4. Select MODE 7 with GST.
5. If 1st trip DTC is detected, go to EC-1656, "Diagnostic Procedure" .

EC-1653
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[VG33ER]
Wiring Diagram UBS00E14

BBWA1085E

EC-1654
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
[Ignition switch: OFF]
0 - 1.5V
● For a few seconds after turning ignition
4 OR/B ECM relay (Self shut-off) switch OFF
D
[Ignition switch: OFF]
BATTERY VOLTAGE
● More than a few seconds after turning igni- (11 - 14V)
tion switch OFF
E
BATTERY VOLTAGE
(11 - 14V)

F
[Engine is running]
● Idle speed

G
EVAP canister purge vol- SEF994U
5 R/Y ume control solenoid
valve BATTERY VOLTAGE H
(11 - 14V)
[Engine is running]
● Engine speed is 2,000 rpm I
(More than 100 seconds after starting
engine)

J
SEF995U

67 B/P BATTERY VOLTAGE


Power supply for ECM [Ignition switch: ON]
72 B/P (11 - 14V) K
[Engine is running] BATTERY VOLTAGE
117 B/P Current return
● Idle speed (11 - 14V)
L
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-1655
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[VG33ER]
Diagnostic Procedure UBS00E15

1. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIR-
CUIT
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve
harness connector.
3. Turn ignition switch ON.

AEC652A

4. Check voltage between EVAP canister purge volume control


solenoid valve terminal 1 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

SEF646W

2. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors F36, M81
● Harness connectors M65, E43
● Harness for open or short between EVAP canister purge volume control solenoid valve and ECM relay
● Harness for open or short between EVAP canister purge volume control solenoid valve and ECM

>> Repair harness or connectors.

3. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIR-
CUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 5 and EVAP canister purge volume control solenoid
valve terminal 2. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

EC-1656
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[VG33ER]
4. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connectors E43, M65
● Harness connectors M81, F36 EC
● Harness for open or short between EVAP canister purge volume control solenoid valve and ECM

C
>> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR HOSE


D
Check disconnection or improper connection of hose connected to EVAP control system pressure sensor.
OK or NG
OK >> GO TO 6. E
NG >> Repair it.

6. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR F


1. Disconnect EVAP control system pressure sensor harness con-
nector.
2. Check connectors for water. G
Water should not exist.
OK or NG
H
OK >> GO TO 7.
NG >> Replace EVAP control system pressure sensor.

I
AEC651A

7. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR J

1. Remove EVAP control system pressure sensor with its harness connector connected.
2. Remove hose from EVAP control system pressure sensor. K
3. Turn ignition switch ON.
4. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
5. Check input voltage between ECM terminal 62 and ground. L

Applied vacuum Voltage V


Not applied 1.4 - 4.8 M
-26.7 kpa (-200 mmHg, -7.87 inHg) 2.1 to 2.5V lower than above value
CAUTION:
● Always calibrate the vacuum pump gauge when using it.
● Do not apply below −93.3 kPa (−700 mmHg, −27.56 inHg) or
over 101.3 kPa (760 mmHg, 29.92 inHg) of pressure.
OK or NG PBIB1426E

OK (with CONSULT-II)>>GO TO 8.
OK (without CONSULT-II)>>GO TO 9.
NG >> Replace EVAP control system pressure sensor.

EC-1657
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[VG33ER]
8. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
If OK, inspection end. If NG, go to following step.

SEF985Y

3. Check air passage continuity.


Condition Air passage continuity
PURG VOL CONT/V value between A and B
100% Yes
0% No
If NG, replace the EVAP canister purge volume control solenoid
valve.
OK or NG
OK >> GO TO 10.
NG >> Replace EVAP canister purge volume control solenoid SEF660U

valve.

9. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


Without CONSULT-II
Check air passage continuity.
Air passage continuity
Condition
between A and B
12V direct current supply between
Yes
terminals 1 and 2
No supply No

If NG, replace the EVAP canister purge volume control solenoid


valve.
OK or NG
OK >> GO TO 10. SEF661U
NG >> Replace EVAP canister purge volume control solenoid
valve.

EC-1658
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[VG33ER]
10. CHECK EVAP CANISTER VENT CONTROL VALVE A
With CONSULT-II
1. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
EC
2. Check air passage continuity and operation delay time.
Air passage continuity between
Condition VENT CONTROL/V
A and B C
ON No
OFF Yes
D
Operation takes less than 1second.

SEF013Z
E

Without CONSULT-II
1. Check air passage continuity and operation delay time under the F
following condition.
Air passage continuity between A
Condition
and B G
12V direct current supply
No
between terminals 1 and 2
OFF Yes H
Operation takes less than 1 second.
If NG or operation takes more than 1 second, clean valve using air BBIA0309E
I
blower or replace as necessary.
If portion B is rusted, replace control valve.
Make sure new O-ring is installed properly.
OK or NG J
OK >> GO TO 11.
NG >> Replace EVAP canister vent control valve.
K
11. CHECK RUBBER TUBE
Check for obstructed rubber tube connected to EVAP canister vent control valve. L
OK or NG
OK >> GO TO 12.
NG >> Clean, repair or replace rubber tube. M
12. CHECK WATER SEPARATOR
1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Check that A andC are not clogged by blowing air into B with
A , and then C plugged.
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
● Do not disassemble water separator.
OK or NG
OK >> GO TO 13.
NG >> Replace water separator.

PBIB1032E

EC-1659
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[VG33ER]
13. CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Check if water will drain from the EVAP canister.
Yes or No
Yes >> GO TO 14.
No >> GO TO 16.

SEF596U

14. CHECK EVAP CANISTER


Weigh the EVAP canister with the EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK >> GO TO 16.
NG >> GO TO 15.

15. DETECT MALFUNCTIONING PART


Check the following.
● EVAP canister for damage
● EVAP hose between EVAP canister and water separator for clogging or poor connection

>> Repair hose or replace EVAP canister.

16. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1660
DTC P1446 EVAP CANISTER VENT CONTROL VALVE
[VG33ER]
DTC P1446 EVAP CANISTER VENT CONTROL VALVE PFP:14935
A
Component Description UBS00E16

The EVAP canister vent control valve is located on the EVAP canis-
ter and is used to seal the canister vent. EC
This solenoid valve responds to signals from the ECM. When the
ECM sends an ON signal, the coil in the solenoid valve is energized.
A plunger will then move to seal the canister vent. The ability to seal
the vent is necessary for the on board diagnosis of other evaporative C
emission control system components.
This solenoid valve is used only for diagnosis, and usually remains
opened. D
When the vent is closed, under normal purge conditions, the evapo-
rative emission control system is depressurized and allows “EVAP
SEF032W
Control System (Small Leak)” diagnosis.
E

H
SEF143S

CONSULT-II Reference Value in Data Monitor Mode UBS00E17 I


Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
J
VENT CONT/V ● Ignition switch: ON OFF

On Board Diagnosis Logic UBS00E18


K
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● EVAP canister vent control valve
● EVAP control system pressure sensor L
and the circuit
EVAP canister vent con- EVAP canister vent control valve remains
P1446 ● Blocked rubber tube to EVAP canister
trol valve close closed under specified driving conditions.
vent control valve M
● Water separator
● EVAP canister is saturated with water

DTC Confirmation Procedure UBS00E19

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.

EC-1661
DTC P1446 EVAP CANISTER VENT CONTROL VALVE
[VG33ER]
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine.
4. Drive vehicle at a speed of approximately 80 km/h (50 MPH) for
a maximum of 15 minutes.
NOTE:
If a malfunction exists, NG result may be displayed quicker.
5. If 1st trip DTC is detected, go to EC-1664, "Diagnostic Proce-
dure" .

SEF201Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-1662
DTC P1446 EVAP CANISTER VENT CONTROL VALVE
[VG33ER]
Wiring Diagram UBS00E1A

EC

BBWA1086E

EC-1663
DTC P1446 EVAP CANISTER VENT CONTROL VALVE
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
EVAP canister vent control BATTERY VOLTAGE
108 R/G [Ignition switch: ON]
valve (11 - 14V)

Diagnostic Procedure UBS00E1B

1. CHECK RUBBER TUBE


1. Turn ignition switch OFF.
2. Check obstructed rubber tube connected to EVAP canister vent
control valve.
OK or NG
OK >> GO TO 2.
NG >> Clean, repair or replace rubber tube.

SEF143S

2. CHECK WATER SEPARATOR


1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Check that A and C are not clogged by blowing air into B with
A , and then C plugged.
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
● Do not disassemble water separator.
OK or NG
OK >> GO TO 3.
NG >> Replace water separator.

PBIB1032E

EC-1664
DTC P1446 EVAP CANISTER VENT CONTROL VALVE
[VG33ER]
3. CHECK EVAP CANISTER VENT CONTROL VALVE AND O-RING A
With CONSULT-II
1. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
EC
2. Check air passage continuity and operation delay time.
Air passage continuity between
Condition VENT CONTROL/V
A and B C
ON No
OFF Yes
D
Operation takes less than 1 second.

SEF013Z
E

Without CONSULT-II
1. Check air passage continuity and operation delay time under the F
following condition.
Air passage continuity between A
Condition
and B G
12V direct current supply
No
between terminals 1 and 2
OFF Yes H
Operation takes less than 1 second.
If NG or operation takes more than 1 second, clean valve using air BBIA0309E
I
blower or replace as necessary.
If portion B is rusted, replace control valve.
Make sure new O-ring is installed properly.
OK or NG J
OK >> GO TO 4.
NG >> Replace EVAP canister vent control valve and O-ring.
K
4. CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve attached. L
2. Check if water will drain from the EVAP canister.

SEF596U

Yes or No
Yes >> GO TO 5.
No >> GO TO 7.

EC-1665
DTC P1446 EVAP CANISTER VENT CONTROL VALVE
[VG33ER]
5. CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

6. DETECT MALFUNCTIONING PART


Check the following.
● EVAP canister for damage
● EVAP hose between EVAP canister and water separator for clogging or poor connection

>> Repair hose or replace EVAP canister.

7. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR HOSE


Check disconnection or improper connection of hose connected to EVAP control system pressure sensor.
OK or NG
OK >> GO TO 8.
NG >> Repair it.

8. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR


1. Disconnect EVAP control system pressure sensor harness con-
nector.
2. Check connectors for water.
Water should not exist.
OK or NG
OK >> GO TO 9.
NG >> Replace EVAP control system pressure sensor.

AEC651A

9. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR FUNCTION


Refer to P0452 EC-1533, "DTC Confirmation Procedure" or P0453 EC-1539, "DTC Confirmation Procedure" .
OK or NG
OK >> GO TO 10.
NG >> Replace EVAP control system pressure sensor.

10. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1666
DTC P1448 EVAP CANISTER VENT CONTROL VALVE
[VG33ER]
DTC P1448 EVAP CANISTER VENT CONTROL VALVE PFP:14935
A
Component Description UBS00E1C

NOTE:
If DTC P1448 is displayed with P0442, perform trouble diagno- EC
sis for DTC P1448 first.
The EVAP canister vent control valve is located on the EVAP canis-
ter and is used to seal the canister vent.
This solenoid valve responds to signals from the ECM. When the C
ECM sends an ON signal, the coil in the solenoid valve is energized.
A plunger will then move to seal the canister vent. The ability to seal
the vent is necessary for the on board diagnosis of other evaporative D
emission control system components.
This solenoid valve is used only for diagnosis, and usually remains
opened.
SEF032W E
When the vent is closed, under normal purge conditions, the evapo-
rative emission control system is depressurized and allows “EVAP Control System (Small Leak)” diagnosis.

SEF143S I

CONSULT-II Reference Value in Data Monitor Mode UBS00E1D

Specification data are reference values. J


MONITOR ITEM CONDITION SPECIFICATION
VENT CONT/V ● Ignition switch: ON OFF
K
On Board Diagnosis Logic UBS00E1E

DTC No. Trouble diagnosis name DTC detecting condition Possible cause L
● EVAP canister vent control valve
● EVAP control system pressure sensor
and the circuit M
EVAP canister vent control EVAP canister vent control valve remains ● Blocked rubber tube to EVAP canister
P1448 vent control valve
valve open open under specified driving conditions.
● Water separator
● EVAP canister is saturated with water
● Vacuum cut valve

DTC Confirmation Procedure UBS00E1F

NOTE:
● If DTC P1448 is displayed with P0442, perform trouble diagnosis for DTC P1448 first.
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 5 seconds before conducting the next test.
WITH CONSULT-II
TESTING CONDITION:
● Perform “DTC WORK SUPPORT” when the fuel level is less than 3/4 full and vehicle is placed on
flat level surface.

EC-1667
DTC P1448 EVAP CANISTER VENT CONTROL VALVE
[VG33ER]
● Always perform test at a temperature of 0 to 30°C (32 to 86°F).
● It is better that the fuel level is low.
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 5 seconds.
3. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
4. Make sure that the following conditions are met.
COOLAN TEMP/S 0 - 32°C (32 - 90°F)
INT/A TEMP SE More than 0°C (32°F)

SEF475Y

5. Select “EVAP SML LEAK P0442/P1442” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-II.
Follow the instruction displayed.

PBIB1461E

NOTE:
If the engine speed cannot be maintained within the range displayed on the CONSULT-II screen, go to
EC-1255, "Basic Inspection" .
6. Make sure that “OK” is displayed.
If “NG” is displayed, go to the following step.
NOTE:
Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve
properly.
7. Stop engine and wait at least 5 seconds, then turn ON.
8. Disconnect hose from water separator.
9. Select “VENT CONTROL/V” of “ACTIVE TEST” mode with CONSULT-II.
10. Touch “ON” and “OFF” alternately.
11. Make sure the following.
Condition Air passage continuity between A and
VENT CONTROL/V B
ON No
OFF Yes

If the result is NG, go to EC-1671, "Diagnostic Procedure" .


If the result is OK, go to EC-1511, "Diagnostic Procedure" .

SEF013Z

EC-1668
DTC P1448 EVAP CANISTER VENT CONTROL VALVE
[VG33ER]
Overall Function Check UBS00E1G

A
Use this procedure to check the overall function of the EVAP canister vent control valve circuit. During this
check, a DTC might not be confirmed.
WITH GST EC
1. Disconnect hose from water separator.
2. Disconnect EVAP canister vent control valve harness connector.
3. Verify the following. C
Condition Air passage continuity
12V direct current supply between ter-
No D
minals 1 and 2
No supply Yes

If the result is NG, go to EC-1671, "Diagnostic Procedure" . E


If the result is OK, go to EC-1511, "Diagnostic Procedure" .

BBIA0309E F

EC-1669
DTC P1448 EVAP CANISTER VENT CONTROL VALVE
[VG33ER]
Wiring Diagram UBS00E1H

BBWA1086E

EC-1670
DTC P1448 EVAP CANISTER VENT CONTROL VALVE
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
EVAP canister vent control BATTERY VOLTAGE C
108 R/G [Ignition switch: ON]
valve (11 - 14V)

Diagnostic Procedure UBS00E1I


D
1. CHECK RUBBER TUBE
1. Turn ignition switch OFF.
2. Check obstructed rubber tube connected to EVAP canister vent E
control valve.
OK or NG
OK >> GO TO 2. F
NG >> Clean, repair or replace rubber tube.

SEF143S
H

2. CHECK WATER SEPARATOR


I
1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose. J
4. Check that A and C are not clogged by blowing air into B with
A , and then C plugged.
5. In case of NG in items 2 - 4, replace the parts. K
NOTE:
● Do not disassemble water separator.
OK or NG L
OK >> GO TO 3.
NG >> Replace water separator.
M
PBIB1032E

EC-1671
DTC P1448 EVAP CANISTER VENT CONTROL VALVE
[VG33ER]
3. CHECK EVAP CANISTER VENT CONTROL VALVE AND O-RING
With CONSULT-II
1. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
2. Check air passage continuity and operation delay time.
Air passage continuity between
Condition VENT CONTROL/V
A and B
ON No
OFF Yes

Operation takes less than 1 second.

SEF013Z

Without CONSULT-II
1. Check air passage continuity and operation delay time under the
following condition.
Air passage continuity between A
Condition
and B
12V direct current supply
No
between terminals 1 and 2
OFF Yes

Operation takes less than 1 second.


If NG or operation takes more than 1 second, clean valve using air BBIA0309E
blower or replace as necessary.
If portion B is rusted, replace control valve.
Make sure new O-ring is installed properly.
OK or NG
OK >> GO TO 4.
NG >> Replace EVAP canister vent control valve and O-ring.

4. CHECK VACUUM CUT VALVE


Check vacuum cut valve as follows:
1. Plug port C and D with fingers.
2. Apply vacuum to port A and check that there is no suction from
port B .
3. Apply vacuum to port B and check that there is suction from
port A .
4. Blow air in port B and check that there is a resistance to flow out
of port A .
5. Open port C and D .
6. Blow air in port A check that air flows freely out of port C . SEF379Q

7. Blow air in port B check that air flows freely out of port D .
OK or NG
OK >> GO TO 5.
NG >> Replace vacuum cut valve.

EC-1672
DTC P1448 EVAP CANISTER VENT CONTROL VALVE
[VG33ER]
5. CHECK IF EVAP CANISTER SATURATED WITH WATER A
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Check if water will drain from the EVAP canister.
OK or NG EC
OK >> GO TO 6.
NG >> GO TO 8.
C

SEF596U
E
6. CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve attached.
F
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK >> GO TO 8. G
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART


H
Check the following.
● EVAP canister for damage
● EVAP hose between EVAP canister and water separator for clogging or poor connection I

>> Repair hose or replace EVAP canister.


J
8. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR HOSE
Check disconnection or improper connection of hose connected to EVAP control system pressure sensor. K
OK or NG
OK >> GO TO 9.
NG >> Repair it. L
9. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR
1. Disconnect EVAP control system pressure sensor harness con- M
nector.
2. Check connectors for water.
Water should not exist.
OK or NG
OK >> GO TO 10.
NG >> Replace EVAP control system pressure sensor.

AEC651A

EC-1673
DTC P1448 EVAP CANISTER VENT CONTROL VALVE
[VG33ER]
10. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR FUNCTION
Refer to DTC P0452 EC-1533, "DTC Confirmation Procedure" or DTC P0453 EC-1539, "DTC Confirmation
Procedure" .
OK or NG
OK >> GO TO 11.
NG >> Replace EVAP control system pressure sensor.

11. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1674
DTC P1456 EVAP CONTROL SYSTEM
[VG33ER]
DTC P1456 EVAP CONTROL SYSTEM PFP:14710
A
On Board Diagnosis Logic UBS00E1J

This diagnosis detects very small leaks in the EVAP line between fuel tank and EVAP canister purge volume
control solenoid valve, using of vapor pressure in the fuel tank in the same way as conventional EVAP small EC
leak diagnosis.
If ECM judges a leak which corresponds to a very small leak, the very small leak P1456 will be detected.
If ECM judges a leak equivalent to a small leak, EVAP small leak P1442 will be detected.
If ECM judges there are no leaks, the diagnosis will be OK. C

PBIB1438E I

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Incorrect fuel tank vacuum relief valve J
● Incorrect fuel filler cap used
● Fuel filler cap remains open or fails to close.
● Foreign matter caught in fuel filler cap. K
● Leak is in line between intake manifold and EVAP
canister purge volume control solenoid valve.
● Foreign matter caught in EVAP canister vent con- L
trol valve.
● EVAP canister or fuel tank leaks
● EVAP purge line (pipe and rubber tube) leaks M
● EVAP purge line rubber tube bent
Evaporative emission ● Blocked or bent rubber tube to EVAP control sys-
● EVAP system has a very small leak. tem pressure sensor
control system very
P1456 ● EVAP system does not operate prop-
small leak (positive ● Loose or disconnected rubber tube
pressure check) erly.
● EVAP canister vent control valve and the circuit
● EVAP canister purge volume control solenoid
valve
● Fuel tank temperature sensor
● O-ring of EVAP canister vent control valve is miss-
ing or damaged
● Water separator
● EVAP canister is saturated with water
● Fuel level sensor and the circuit
● EVAP control system pressure sensor
● Refueling control valve
● ORVR system leaks

EC-1675
DTC P1456 EVAP CONTROL SYSTEM
[VG33ER]
CAUTION:
● Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.
● If the fuel filler cap is not tightened properly, the MIL may come on.
● Use only a genuine NISSAN rubber tube as a replacement.
DTC Confirmation Procedure UBS00E1K

CAUTION:
Never remove fuel filler cap during the DTC confirmation procedure.
NOTE:
● If DTC P0456 or P1456 is displayed with P0442 or P1442, perform trouble diagnosis for DTC P0456
or P1456 first.
● After repair, make sure that the hoses and clips are installed properly.
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 5 seconds before conducting the next test.
TESTING CONDITION:
● Open engine hood before conducting following procedure.
● If any of following condition is met just before the DTC confirmation procedure, leave the vehicle
for more than 1 hour.
– Fuel filler cap is removed.
– Refilled or drained the fuel.
– EVAP component parts is/are removed.
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Make sure the following conditions are met.
FUEL LEVEL SE: 1.08 - 0.2V
COOLAN TEMP/S: 0 - 35°C (32 - 95°F)
FUEL T/TMP SE: 0 - 32°C (32 - 90°F)
INT A/TEMP SE: More than 0°C (32°F)
If NG, turn ignition switch OFF and leave the vehicle in a cool
place (soak the vehicle) or refilling/draining fuel until the output
voltage condition of the “FUEL LEVEL SE” meets within the
range above and leave the vehicle for more than 1 hour. Then PBIB1953E
start from step 1).
3. Turn ignition switch OFF and wait at least 5 seconds.
4. Turn ignition switch ON.
5. Select “EVAP V/S LEAK P0456/P1456” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-II.
Follow the instruction displayed.

PBIB0837E

6. Make sure that “OK” is displayed.


If “NG” is displayed, refer to EC-1677, "Diagnostic Procedure" .

EC-1676
DTC P1456 EVAP CONTROL SYSTEM
[VG33ER]
NOTE:
● If the engine speed cannot be maintained within the range displayed on CONSULT-II screen, go to A
EC-1255, "Basic Inspection" .
● Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve
properly. EC
Overall Function Check UBS00E1L

WITH GST
Use this procedure to check the overall function of the EVAP very small leak function. During this check, a 1st C
trip DTC might not be confirmed.
CAUTION:
● Never use compressed air, doing so may damage the EVAP system. D
● Do not start engine.
● Do not exceeded 4.12 kPa (0.042 kg/cm2 , 0.6 psi).
E
1. Attach the EVAP service port adapter securely to the EVAP ser-
vice port.
2. Set the pressure pump and a hose.
F
3. Also set a vacuum gauge via 3-way connector and a hose.
4. Turn ignition switch ON.
5. Connect GST and select MODE 8. G
6. Using MODE 8 control the EVAP canister vent control valve
(close) and vacuum cut valve bypass valve (open).
7. Apply pressure and make sure the following conditions are sat- H
isfied. SEF462UA

Pressure to be applied: 2.7 kPa (20 mmHg, 0.79 inHg)


Time to be waited after the pressure drawn in to the EVAP system and the pressure to be dropped:
60 seconds and the pressure should not be dropped more than 0.4 kPa (3 mmHg, 0.12 inHg) I
If NG, go to EC-1677, "Diagnostic Procedure" .
NOTE:
For more information, refer to GST instruction manual. J

Diagnostic Procedure UBS00E1M

1. CHECK FUEL FILLER CAP DESIGN K

1. Turn ignition switch OFF.


2. Check for genuine NISSAN fuel filler cap design. L
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap. M

SEF915U

2. CHECK FUEL FILLER CAP INSTALLATION


Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
OK >> GO TO 3.
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard.

EC-1677
DTC P1456 EVAP CONTROL SYSTEM
[VG33ER]
3. CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

4. CHECK FUEL TANK VACUUM RELIEF VALVE


Refer to EC-1753, "Component Inspection"
OK or NG
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.

5. INSTALL THE PRESSURE PUMP


To locate the EVAP leak, install EVAP service port adapter and pres-
sure pump to EVAP service port securely.

AEC649A

NOTE:
Improper installation of the EVAP service port adapter to the
EVAP service port may cause leaking.

With CONSULT-II>>GO TO 6.
Without CONSULT-II>>GO TO 7.

SEF916U

EC-1678
DTC P1456 EVAP CONTROL SYSTEM
[VG33ER]
6. CHECK FOR EVAP LEAK A
With CONSULT-II
1. Turn ignition switch ON.
EC
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-II.
3. Touch “START” and apply pressure into the EVAP line until the
pressure indicator reaches the middle of the bar graph.
C
NOTE:
● Never use compressed air or a high pressure pump.

● Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres- D


sure in the system.

PEF917U

F
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-1751, "EVAPORATIVE EMISSION LINE DRAW-
G
ING" .
OK or NG
OK >> GO TO 8. H
NG >> Repair or replace.

I
SEF200U

7. CHECK FOR EVAP LEAK J

Without CONSULT-II
1. Turn ignition switch OFF. K
2. Apply 12 volts DC to EVAP canister vent control valve. The
valve will close. (Continue to apply 12 volts until the end of test.)
3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve L
will open. (Continue to apply 12V until the end of test.)
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7
kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove pump and
M
EVAP service port adapter.
NOTE:
● Never use compressed air or a high pressure pump.

● Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres- AEC632A
sure in the system.

5. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer
to EC-1751, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.

SEF200U

EC-1679
DTC P1456 EVAP CONTROL SYSTEM
[VG33ER]
8. CHECK WATER SEPARATOR
1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Check that A and C are not clogged by blowing air into B with
A , and then C plugged.
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
● Do not disassemble water separator.
OK or NG
OK >> GO TO 9.
NG >> Replace water separator.

PBIB1032E

9. CHECK EVAP CANISTER VENT CONTROL VALVE, O-RING AND CIRCUIT


Refer to EC-1667, "DTC Confirmation Procedure" .
OK or NG
OK >> GO TO 10.
NG >> Repair or replace EVAP canister vent control valve and O-ring or harness/connector.

10. CHECK IF EVAP CANISTER SATURATED WITH WATER


1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Does water drain from the EVAP canister?
Yes or No
Yes >> GO TO 11.
No (With CONSULT-II)>>GO TO 13.
No (Without CONSULT-II)>>GO TO 14.

SEF596U

11. CHECK EVAP CANISTER


Weigh the EVAP canister with the EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK (With CONSULT-II)>>GO TO 13.
OK (Without CONSULT-II)>>GO TO 14.
NG >> GO TO 12.

12. DETECT MALFUNCTIONING PART


Check the following.
● EVAP canister for damage
● EVAP hose between EVAP canister and water separator for clogging or poor connection

>> Repair hose or replace EVAP canister.

EC-1680
DTC P1456 EVAP CONTROL SYSTEM
[VG33ER]
13. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION A
With CONSULT-II
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
EC
2. Start engine.
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-II screen to increase “PURG VOL C
CONT/V” opening to 100%.
5. Check vacuum hose for vacuum when revving engine up to
2,000 rpm. D
Vacuum should exist.
OK or NG
E
OK >> GO TO 16.
NG >> GO TO 15.
SEF677Y

14. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION F

Without CONSULT-II
G
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port. H
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist. I

OK or NG
OK >> GO TO 17. J
NG >> GO TO 15.

15. CHECK VACUUM HOSE K


Check vacuum hoses for clogging or disconnection. Refer to EC-1208, "Vacuum Hose Drawing" .
OK or NG
OK (With CONSULT-II)>>GO TO 16. L
OK (Without CONSULT-II)>>GO TO 17.
NG >> Repair or reconnect the hose.
M
16. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
OK or NG
OK >> GO TO 18.
NG >> GO TO 17.

SEF985Y

EC-1681
DTC P1456 EVAP CONTROL SYSTEM
[VG33ER]
17. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.

AEC652A

Condition Air passage continuity between


PURG VOL CONT/V value A and B
100 % Yes
0% No

SEF660U

Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.

AEC652A

Air passage continuity between


Condition
A and B
12V direct current supply between terminals
Yes
1 and 2
No supply No

SEF661U

OK or NG
OK >> GO TO 18.
NG >> Replace EVAP canister purge volume control solenoid valve.

EC-1682
DTC P1456 EVAP CONTROL SYSTEM
[VG33ER]
18. CHECK FUEL TANK TEMPERATURE SENSOR A
1. Remove fuel level sensor unit.
2. Check resistance between fuel level sensor unit terminals T and E by heating with hot water or heat gun
as shown in the figure. EC

Temperature °C (°F) Resistance kΩ


20 (68) 2.3 - 2.7 C
50 (122) 0.79 - 0.90

E
PBIB1425E

OK or NG
F
OK >> GO TO 19.
NG >> Replace fuel level sensor unit.

19. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR G

1. Remove EVAP control system pressure sensor with its harness connector connected.
2. Remove hose from EVAP control system pressure sensor. H
3. Turn ignition switch ON.
4. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
5. Check input voltage between ECM terminal 62 and ground. I

Applied vacuum Voltage V


Not applied 1.8 - 4.8 J
-26.7 kpa (-200 mmHg, -7.87 inHg) 2.1 to 2.5V lower than above value

CAUTION:
● Always calibrate the vacuum pump gauge when using it.
K
● Do not apply below −93.3 kPa (−700 mmHg, −27.56 inHg)
or over 101.3 kPa (760 mmHg, 29.92 inHg) of pressure.
L
OK or NG PBIB1426E

OK >> GO TO 20.
NG >> Replace EVAP control system pressure sensor.
M
20. CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to EC-1751, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 21.
NG >> Repair or reconnect the hose.

21. CLEAN EVAP PURGE LINE


Clean EVAP purge line (pipe and rubber tube) using air blower.

>> GO TO 22.

EC-1683
DTC P1456 EVAP CONTROL SYSTEM
[VG33ER]
22. CHECK REFUELING EVAP VAPOR LINE
Check refueling EVAP vapor line between EVAP canister and fuel tank for clogging, kink, looseness and
improper connection. For location, refer to EC-1758, "ON BOARD REFUELING VAPOR RECOVERY
(ORVR)" .
OK or NG
OK >> GO TO 23.
NG >> Repair or replace hoses and tubes.

23. CHECK SIGNAL LINE AND RECIRCULATION LINE


Check signal line and recirculation line between filler neck tube and fuel tank for clogging, kink, cracks, loose-
ness and improper connection.
OK or NG
OK >> GO TO 24.
NG >> Repair or replace hoses, tubes or filler neck tube.

24. CHECK REFUELING CONTROL VALVE


Refer to EC-1758, "ON BOARD REFUELING VAPOR RECOVERY (ORVR)"
OK or NG
OK >> GO TO 25.
NG >> Replace refueling control valve with fuel tank.

25. CHECK FUEL LEVEL SENSOR


Refer to DI-18, "FUEL LEVEL SENSOR UNIT CHECK" .
OK or NG
OK >> GO TO 26.
NG >> Replace fuel level sensor unit.

26. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1684
DTC P1464 FUEL LEVEL SENSOR
[VG33ER]
DTC P1464 FUEL LEVEL SENSOR PFP:25060
A
Component Description UBS00E1N

The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to EC
the ECM.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float. C

SEF800Z

E
On Board Diagnosis Logic UBS00E1O

ECM receives two signals from the fuel level sensor.


One is fuel level sensor power supply circuit, and the other is fuel level sensor ground circuit. F
This diagnosis indicates the latter to detect open circuit malfunction.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Fuel level sensor circuit ● Harness or connectors G
P1464 A high voltage from the sensor is sent to ECM.
ground signal (The sensor circuit is open or shorted)

DTC Confirmation Procedure UBS00E1P


H
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test. I
WITH CONSULT-II
1. Turn ignition switch ON.
J
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-1687, "Diagnostic Proce-
K
dure" .

M
SEF195Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-1685
DTC P1464 FUEL LEVEL SENSOR
[VG33ER]
Wiring Diagram UBS00E1Q

BBWA1093E

EC-1686
DTC P1464 FUEL LEVEL SENSOR
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Approximately 0 - 4.8V C
46 OR/B Fuel level sensor [Ignition switch: ON] Output voltage varies with fuel
level.

Fuel level sensor [Engine is running]


66 B Approximately 0V D
ground ● Idle speed

Diagnostic Procedure UBS00E1R

1. CHECK FUEL LEVEL SENSOR GROUND CIRCUIT FOR OPEN AND SHORT E

1. Turn ignition switch OFF.


2. Disconnect ECM harness connector. F
3. Check harness continuity between ECM terminal 66 and ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power. G
OK or NG
OK >> GO TO 3.
NG >> GO TO 2. H

2. DETECT MALFUNCTIONING PART


I
Check the following.
● Harness connectors F36, M81
● Harness for open and short between ECM and ground J

>> Replace open circuit or short to power in harness or connectors.


K
3. CHECK FUEL LEVEL SENSOR
Refer to DI-18, "FUEL LEVEL SENSOR UNIT CHECK" .
L
OK or NG
OK >> GO TO 4.
NG >> Replace fuel level sensor unit.
M
4. CHECK INTERMITTENT INCIDENT
Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Removal and Installation UBS00E1S

FUEL LEVEL SENSOR


Refer to FL-6, "FUEL LEVEL SENSOR UNIT AND FUEL PUMP ASSEMBLY" .

EC-1687
DTC P1490 VACUUM CUT VALVE BYPASS VALVE
[VG33ER]
DTC P1490 VACUUM CUT VALVE BYPASS VALVE PFP:17372

Description UBS00E1T

COMPONENT DESCRIPTION
The vacuum cut valve and vacuum cut valve bypass valve are
installed in parallel on the EVAP purge line between the fuel tank and
the EVAP canister.
The vacuum cut valve prevents the intake manifold vacuum from
being applied to the fuel tank.
The vacuum cut valve bypass valve is a solenoid type valve and
generally remains closed. It opens only for on board diagnosis.
The vacuum cut valve bypass valve responds to signals from the
ECM. When the ECM sends an ON (ground) signal, the valve is
opened. The vacuum cut valve is then bypassed to apply intake
manifold vacuum to the fuel tank.
SEF186S

EVAPORATIVE EMISSION SYSTEM DIAGRAM

PBIB1438E

CONSULT-II Reference Value in Data Monitor Mode UBS00E1U

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
VC/V BYPASS/V ● Ignition switch: ON OFF

On Board Diagnosis Logic UBS00E1V

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
Vacuum cut valve An improper voltage signal is sent to ECM (The vacuum cut valve bypass valve cir-
P1490 cuit is open or shorted)
bypass valve circuit through vacuum cut valve bypass valve.
● Vacuum cut valve bypass valve

DTC Confirmation Procedure UBS00E1W

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle
speed.

EC-1688
DTC P1490 VACUUM CUT VALVE BYPASS VALVE
[VG33ER]
WITH CONSULT-II
1. Turn ignition switch ON. A
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait at least 5 seconds.
EC
4. If 1st trip DTC is detected, go to EC-1691, "Diagnostic Proce-
dure" .

D
SEF058Y

WITH GST E
Follow the procedure “WITH CONSULT-II” above.

EC-1689
DTC P1490 VACUUM CUT VALVE BYPASS VALVE
[VG33ER]
Wiring Diagram UBS00E1X

BBWA1094E

EC-1690
DTC P1490 VACUUM CUT VALVE BYPASS VALVE
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Vacuum cut valve bypass BATTERY VOLTAGE C
120 P/B [Ignition switch: ON]
valve (11 - 14V)

Diagnostic Procedure UBS00E1Y

1. INSPECTION START D

Do you have CONSULT-II?


Yes or No E
Yes >> GO TO 2.
No >> GO TO 3.
F
2. CHECK VACUUM CUT VALVE BYPASS VALVE CIRCUIT
With CONSULT-II G
1. Turn ignition switch OFF and then ON.
2. Select “VC/V BYPASS/V” in “ACTIVE TEST” mode with CON-
SULT-II. H
3. Touch “ON/OFF” on CONSULT-II screen.
4. Make sure that clicking sound is heard from the vacuum cut
valve bypass valve. I
OK or NG
OK >> GO TO 7.
NG >> GO TO 3. J

SEF014Z

EC-1691
DTC P1490 VACUUM CUT VALVE BYPASS VALVE
[VG33ER]
3. CHECK VACUUM CUT VALVE BYPASS VALUE POWER SUPPLY CIRCUIT
Without CONSULT-II
1. Turn ignition switch OFF.
2. Disconnect vacuum cut valve bypass valve harness connector.
3. Turn ignition switch ON.

SEF186S

4. Check voltage between vacuum cut valve bypass valve terminal


1 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

SEF659W

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E43, M65
● Harness connectors M67, C1
● Fuse block (J/B) connector E49
● 10A fuse
● Harness for open or short between vacuum cut valve bypass valve and fuse

>> Repair harness or connectors.

5. CHECK VACUUM CUT VALVE BYPASS VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 120 and vacuum cut valve bypass valve terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

EC-1692
DTC P1490 VACUUM CUT VALVE BYPASS VALVE
[VG33ER]
6. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connectors C1, M67
● Harness connectors M81, F36 EC
● Harness for open or short between vacuum cut valve bypass valve and ECM

C
>> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK VACUUM CUT VALVE BYPASS VALVE


D
With CONSULT-II
1. Perform “VC/V BYPASS/V” in “ACTIVE TEST” mode.
E

SEF014Z
H
2. Check air passage continuity and operation delay time under the
following conditions.
I
Condition
Air passage continuity between A and B
VC/V BYPASS/V
ON Yes
J
OFF No

Operation takes less than 1 second.


K
PBIB1429E

L
Without CONSULT-II
Check air passage continuity and operation delay time under the fol-
lowing conditions.
M
Condition Air passage continuity between A and B
12V direct current supply
Yes
between terminals 1 and 2
No supply No

Operation takes less than 1 second.


OK or NG
OK >> GO TO 8. PBIB1430E

NG >> Replace vacuum cut valve bypass valve.

8. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1693
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[VG33ER]
DTC P1491 VACUUM CUT VALVE BYPASS VALVE PFP:17372

Description UBS00E1Z

COMPONENT DESCRIPTION
The vacuum cut valve and vacuum cut valve bypass valve are
installed in parallel on the EVAP purge line between the fuel tank and
the EVAP canister.
The vacuum cut valve prevents the intake manifold vacuum from
being applied to the fuel tank.
The vacuum cut valve bypass valve is a solenoid type valve and
generally remains closed. It opens only for on board diagnosis.
The vacuum cut valve bypass valve responds to signals from the
ECM. When the ECM sends an ON (ground) signal, the valve is
opened. The vacuum cut valve is then bypassed to apply intake
manifold vacuum to the fuel tank.
SEF186S

EVAPORATIVE EMISSION SYSTEM DIAGRAM

PBIB1438E

CONSULT-II Reference Value in Data Monitor Mode UBS00E20

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
VC/V BYPASS/V ● Ignition switch: ON OFF

EC-1694
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[VG33ER]
On Board Diagnosis Logic UBS00E21

A
Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
● Vacuum cut valve bypass valve EC
● Vacuum cut valve
● Bypass hoses for clogging
● EVAP control system pressure sensor and circuit C
● EVAP canister vent control valve
● Hose between fuel tank and vacuum cut valve
Vacuum cut valve Vacuum cut valve bypass valve does
P1491 clogged D
bypass valve not operate properly.
● Hose between vacuum cut valve and EVAP canister
clogged
● EVAP canister
E
● EVAP purge port of fuel tank for clogging
● Refueling control valve
● Refueling EVAP vapor cut valve
F
DTC Confirmation Procedure UBS00E22

CAUTION:
G
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test. H
TESTING CONDITION:
Always perform test at a temperature of 5 to 30°C (41 to 86°F).
WITH CONSULT-II I
1. Turn ignition switch ON.
2. Start engine and warm it up to normal operating temperature.
J
3. Turn ignition switch OFF and wait at least 5 seconds.
4. Start engine and let it idle for at least 70 seconds.
5. Select “VC CUT/V BP/V P1491” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode with K
CONSULT-II.
6. Touch “START”.
L

PBIB1462E

7. When the following conditions are met, “TESTING” will be displayed on the CONSULT-II screen. Maintain
the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take at least 30 seconds.)
CMPS·RPM (POS) More than 500 rpm
Selector lever Suitable position
Vehicle speed More than 36 km/h (22 MPH)
B/FUEL SCHDL 1.0 - 11.0 msec

If “TESTING” is not displayed after 5 minutes, retry from step 3.

EC-1695
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[VG33ER]
8. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-
1698, "Diagnostic Procedure" .
Overall Function Check UBS00E23

Use this procedure to check the overall function of vacuum cut valve bypass valve. During this check, the 1st
trip DTC might not be confirmed.
WITH GST
1. Remove vacuum cut valve and vacuum cut valve bypass valve
as an assembly.
2. Apply vacuum to port A and check that there is no suction from
port B .
3. Apply vacuum to port B and check that there is suction from
port A .
4. Blow air in port B and check that there is a resistance to flow out
of port A .
5. Supply battery voltage to the terminal.
6. Blow air in port A and check that air flows freely out of port B .
7. Blow air in port B and check that air flows freely out of port A .
8. If NG, go to EC-1698, "Diagnostic Procedure" .

SEF530Q

EC-1696
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[VG33ER]
Wiring Diagram UBS00E24

EC

BBWA1094E

EC-1697
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Vacuum cut valve bypass BATTERY VOLTAGE
120 P/B [Ignition switch: ON]
valve (11 - 14V)

Diagnostic Procedure UBS00E25

1. INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes >> GO TO 2.
No >> GO TO 3.

2. CHECK VACUUM CUT VALVE BYPASS VALVE OPERATION


With CONSULT-II
1. Turn ignition switch OFF.
2. Remove vacuum cut valve and vacuum cut valve bypass valve as an assembly.
3. Apply vacuum to port A and check that there is no suction from port B.
4. Apply vacuum to port B and check that there is suction from port A.
5. Blow air in port B and check that there is a resistance to flow out of port A.
6. Turn ignition switch ON.
7. Select “VC/V BYPASS/V” in “ACTIVE TEST” mode with CONSULT-II and touch “ON”.
8. Blow air in port A and check that air flows freely out of port B.
9. Blow air in port B and check that air flows freely out of port A.

SEF017Z

OK or NG
OK >> GO TO 4.
NG >> GO TO 5.

EC-1698
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[VG33ER]
3. CHECK VACUUM CUT VALVE BYPASS VALVE OPERATION A
Without CONSULT-II
1. Turn ignition switch OFF.
EC
2. Remove vacuum cut valve and vacuum cut valve bypass valve as an assembly.
3. Apply vacuum to port A and check that there is no suction from
port B.
C
4. Apply vacuum to port B and check that there is suction from port
A.
5. Blow air in port B and check that there is a resistance to flow out D
of port A.
6. Disconnect vacuum cut valve bypass valve harness connector.
7. Supply battery voltage to the terminal. E
8. Blow air in port A and check that air flows freely out of port B.
9. Blow air in port B and check that air flows freely out of port A. PBIB0635E

OK or NG F
OK >> GO TO 4.
NG >> GO TO 5.
G
4. CHECK EVAP PURGE LINE

1. Check EVAP purge line between EVAP canister and fuel tank for clogging or disconnection.
H
2. Check EVAP purge port of fuel tank for clogging.
3. Check EVAP canister. Refer to EC-1751, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
I
OK >> GO TO 8.
NG (Step 1)>>Repair it.
NG (Step 2)>>Clean EVAP purge port.
NG (Step 3)>>Replace EVAP canister. J

5. CHECK BYPASS HOSE


K
Check bypass hoses for clogging.
OK or NG
OK >> GO TO 6. L
NG >> Repair or replace hoses.

EC-1699
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[VG33ER]
6. CHECK VACUUM CUT VALVE BYPASS VALVE
With CONSULT-II
1. Perform “VC/V BYPASS/V” in “ACTIVE TEST” mode.

SEF014Z

2. Check air passage continuity and operation delay time under the
following conditions.
Condition
Air passage continuity between A and B
VC/V BYPASS/V
ON Yes
OFF No

Operation takes less than 1 second.

PBIB1429E

Without CONSULT-II
Check air passage continuity and operation delay time under the fol-
lowing conditions.
Condition Air passage continuity between A and B
12V direct current supply between ter-
Yes
minals 1 and 2
No supply No

Operation takes less than 1 second.


OK or NG
OK >> GO TO 7. PBIB1430E

NG >> Replace vacuum cut valve bypass valve.

EC-1700
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[VG33ER]
7. CHECK VACUUM CUT VALVE A
Check vacuum cut valve as follows:
1. Plug port C and D with fingers.
2. Apply vacuum to port A and check that there is no suction from EC
port B .
3. Apply vacuum to port B and check that there is suction from
port A . C
4. Blow air in port B and check that there is a resistance to flow out
of port A .
5. Open port C and D . D
6. Blow air in port A check that air flows freely out of port C . SEF379Q

7. Blow air in port B check that air flows freely out of port D .
E
OK or NG
OK >> GO TO 8.
NG >> Replace vacuum cut valve.
F
8. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR HOSE
1. Turn ignition switch OFF. G
2. Check disconnection or improper connection of hose connected to EVAP control system pressure sensor.
OK or NG
OK >> GO TO 9. H
NG >> Repair or replace.

9. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR I


1. Disconnect EVAP control system pressure sensor harness con-
nector.
2. Check connectors for water. J
Water should not exist.
OK or NG
OK >> GO TO 10. K
NG >> Replace EVAP control system pressure sensor.

L
AEC651A

10. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR FUNCTION M

Refer to DTC P0452 EC-1533, "DTC Confirmation Procedure" or P0453 EC-1539, "DTC Confirmation Proce-
dure" .
OK or NG
OK >> GO TO 11.
NG >> Replace EVAP control system pressure sensor.

EC-1701
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[VG33ER]
11. CHECK EVAP CANISTER VENT CONTROL VALVE
With CONSULT-II
1. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
2. Check air passage continuity and operation delay time.
Air passage continuity between
Condition VENT CONTROL/V
A and B
ON No
OFF Yes

Operation takes less than 1 second.

SEF013Z

Without CONSULT-II
1. Check air passage continuity and operation delay time under the
following condition.
Air passage continuity between A
Condition
and B
12V direct current supply
No
between terminals 1 and 2
OFF Yes

Operation takes less than 1 second.


If NG or operation takes more than 1 second, clean valve using air BBIA0309E
blower or replace as necessary.
If portion B is rusted, replace control valve.
Make sure new O-ring is installed properly.
OK or NG
OK >> GO TO 12.
NG >> Replace EVAP canister vent control valve.

EC-1702
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[VG33ER]
12. CHECK REFUELING CONTROL VALVE A
1. Remove fuel filler cap.
2. Check air continuity between hose ends A and B.
Blow air into the hose end B. Air should flow freely into the fuel tank. EC
3. Blow air into hose end A and check there is no leakage.
4. Apply pressure to both hose ends A and B [20 kPa (150 mmHg, 5.91 inHg)] using a pressure pump and a
suitable 3-way connector. Check that there is no leakage. C

SEF706Z I
OK or NG
OK (With CONSULT-II)>>GO TO 13.
OK (Without CONSULT-II)>>GO TO 14 J
NG >> Replace refueling control valve with fuel tank.

EC-1703
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[VG33ER]
13. CHECK REFUELING EVAP VAPOR CUT VALVE
With CONSULT-II
1. Remove fuel tank. Refer to FL-3, "FUEL TANK" .
2. Drain fuel from the tank as follows:
– Remove fuel feed hose located on the fuel level sensor unit retainer.
– Connect a spare fuel hose, one side to fuel level sensor unit retainer where the hose was removed and
the other side to a fuel container.
– Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-II.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from hose end B), and check that the air flows freely into
the tank.
4. Check EVAP vapor cut valve for being stuck to open as follows.
– Connect vacuum pump to hose ends A and B using a suitable 3-way connector.
– Remove fuel level sensor unit retainer with fuel level sensor unit.
Always replace O-ring with new one.
– Put fuel tank upside down.
– Apply vacuum pressure to both hose ends A and B [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel level
sensor unit retainer remaining open and check that the pressure is applicable.

SEF707Z

OK or NG
OK >> GO TO 15.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.

EC-1704
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
[VG33ER]
14. CHECK REFUELING EVAP VAPOR CUT VALVE A
Without CONSULT-II
1. Remove fuel tank. Refer to FL-3, "FUEL TANK" .
EC
2. Drain fuel from the tank as follows:
– Remove fuel level sensor unit retainer.
– Drain fuel from the tank using a hand pump into a fuel container. C
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from hose end B), and check that the air flows freely into
the tank. D
4. Check EVAP vapor cut valve for being stuck to open as follows.
– Connect vacuum pump to hose ends A and B using a suitable 3-way connector.
– Remove fuel level sensor unit retainer with fuel level sensor unit. E
Always replace O-ring with new one.
– Put fuel tank upside down.
– Apply vacuum pressure to both hose ends A and B [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel level F
sensor unit retainer remaining open and check that the pressure is applicable.

L
SEF707Z

OK or NG
OK >> GO TO 15. M
NG >> Replace refueling EVAP vapor cut valve with fuel tank.

15. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1705
DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE
[VG33ER]
DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE PFP:23710

Component Description UBS00E26

The malfunction information related to A/T (Automatic Transmission) is transferred through the line (circuit)
from TCM (Transmission control module) to ECM. Therefore, be sure to erase the malfunction information
such as DTC not only in TCM (Transmission control module) but also ECM after the A/T related repair.
On Board Diagnosis Logic UBS00E27

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
[The communication line circuit between ECM
A/T diagnosis communi- An incorrect signal from TCM (Transmis- and TCM (Transmission Control Module) is
P1605 open or shorted.]
cation line sion Control Module) is sent to ECM.
● Dead (Weak) battery
● TCM (Transmission Control Module)

DTC Confirmation Procedure UBS00E28

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait at least 70 seconds.
4. If 1st trip DTC is detected, go to EC-1710, "Diagnostic Proce-
dure" .

SEF985Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-1706
DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE
[VG33ER]
Wiring Diagram UBS00E29

WITHOUT VDC A

EC

BBWA1095E

EC-1707
DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch: ON]
7 Y/G A/T check signal 0 - 3.0V
[Engine is running]

EC-1708
DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE
[VG33ER]
WITH VDC
A

EC

BBWA1329E

EC-1709
DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch: ON]
68 W/G A/T signal 0 - 5.0V
● Idle speed

Diagnostic Procedure UBS00E2A

WITHOUT VDC
1. CHECK A/T DIAGNOSIS COMMUNICATION LINE INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector and TCM (Transmission
Control Module) harness connector.

LEC106A

3. Check harness continuity between ECM terminal 7 and TCM


terminal 15. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

AEC655A

2. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M58, F28
● Harness for open or short between ECM and TCM (Transmission Control Module)

>> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1710
DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE
[VG33ER]
WITH VDC
1. CHECK A/T CONTROL INPUT SIGNAL CIRCUIT FOR OPEN A

1. Turn ignition switch OFF.


2. Disconnect ECM harness connector. EC

LEC106A
E

3. Disconnect TCM harness connector.


4. Check harness continuity between ECM terminal 68 and TCM F
terminal 33.
Refer to Wiring Diagram.
G
Continuity should exist.
OK or NG
OK >> GO TO 2. H
NG >> Repair harness or connectors.
AEC655A
I
2. CHECK A/T CONTROL INPUT SIGNAL FOR SHORT
1. Check harness continuity between ECM terminal 68 and ground. J
Refer to Wiring Diagram.
Continuity should not exist.
2. Also check harness for short to power. K
OK or NG
OK >> GO TO 3.
L
NG >> Repair short to ground or short to power in harness or connectors.

3. CHECK INTERMITTENT INCIDENT


M
Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1711
DTC P1706 PNP SWITCH
[VG33ER]
DTC P1706 PNP SWITCH PFP:32006

Component Description UBS00E2B

When the gear position is P or N (A/T), Neutral (M/T), park/neutral


position (PNP) switch is ON.
ECM detects the position because the continuity of the line (the ON
signal) exists.
For A/T models, the park/neutral position (PNP) switch assembly
also includes a transmission range switch to detect selector lever
position.

AEC877A

CONSULT-II Reference Value in Data Monitor Mode UBS00E2C

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
Shift lever: P or N (A/T), Neutral (M/T) ON
P/N POSI SW ● Ignition switch: ON
Except above OFF

On Board Diagnosis Logic UBS00E2D

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
The signal of the park/neutral position (PNP) [The park/neutral position (PNP) switch
Park/neutral position
P1706 switch is not changed in the process of engine circuit is open or shorted.]
switch
starting and driving.
● Park/neutral position (PNP) switch

DTC Confirmation Procedure UBS00E2E

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 5 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “P/N POSI SW” in “DATA MONITOR” mode with CON-
SULT-II. Then check the “P/N POSI SW” signal under the follow-
ing conditions.
Position (Selector lever) Known good signal
N or P position (A/T)
ON
Neutral position (M/T)
Except above position OFF

If NG, go to EC-1715, "Diagnostic Procedure" .


If OK, go to following step. SEF212Y
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Start engine and warm it up to normal operating temperature.

EC-1712
DTC P1706 PNP SWITCH
[VG33ER]
5. Maintain the following conditions for at least 60 consecutive sec-
onds. A
ENG SPEED 1,400 - 2,700 rpm
COOLAN TEMP/S More than 70°C (158°F)
EC
B/FUEL SCHDL 2.0 - 14.0 msec
VHCL SPEED SE More than 64 km/h (40 MPH)
Selector lever Suitable position C
6. If 1st trip DTC is detected, go to EC-1715, "Diagnostic Proce-
dure" . SEF213Y

D
Overall Function Check UBS00E2F

Use this procedure to check the overall function of the park/neutral position (PNP) switch circuit. During this
check, a 1st trip DTC might not be confirmed. E
WITH GST
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 22 and ground under the F
following conditions.
Condition (Gear position) Voltage (V) (Known good data) G
P or N position (A/T)
Approx. 0
Neutral position (M/T)
Except above position Approx. 5 H
3. If NG, go to EC-1715, "Diagnostic Procedure" .

I
SEF877U

EC-1713
DTC P1706 PNP SWITCH
[VG33ER]
Wiring Diagram UBS00E2G

BBWA1096E

EC-1714
DTC P1706 PNP SWITCH
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch: ON] C
Approximately 0V
Park/neutral position (PNP) ● Shift lever: N or P (A/T), Neutral (M/T)
22 L/B
switch [Ignition switch: ON]
Approximately 5V
● Except above position D

Diagnostic Procedure UBS00E2H

FOR M/T MODELS E


1. CHECK PNP SWITCH GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. F
2. Disconnect park/neutral position (PNP) switch harness connec-
tor.
3. Check harness continuity between PNP switch terminal 2 and G
ground. Refer to Wiring Diagram.
Continuity should exist.
H
4. Also check harness for short to power.
OK or NG
OK >> GO TO 3.
I
NG >> GO TO 2.
AEC877A

2. DETECT MALFUNCTIONING PART J


Check the following.
● Harness connectors F201, F43
● Harness for open between park/neutral position (PNP) switch and ground K

>> Repair open circuit or short to power in harness or connectors. L


3. CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. M
2. Check harness continuity between ECM terminal 22 and PNP switch terminal 1. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors F43, F201
● Harness for open or short between ECM and park/neutral position (PNP) switch

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1715
DTC P1706 PNP SWITCH
[VG33ER]
5. CHECK PARK/NEUTRAL POSITION (PNP) SWITCH
Refer to MT-46, "Position Switch Check" .
OK or NG
OK >> GO TO 6.
NG >> Replace park/neutral position (PNP) switch.

6. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


FOR A/T MODELS
1. CHECK PNP SWITCH POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF.
2. Disconnect park/neutral position (PNP) relay.
3. Turn ignition switch ON.
4. Shift selector lever to P or N position.
5. Check voltage between PNP relay terminal 2 and ground with
CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 6.
NG >> GO TO 2.

SEF661W

2. CHECK PNP SWITCH POWER SUPPLY CIRCUIT-II


1. Turn ignition switch OFF.
2. Disconnect park/neutral position (PNP) switch harness connec-
tor.
3. Check harness continuity between PNP switch terminal 2 and
PNP relay terminal 2. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
BBIA0421E
in harness or connectors.

3. CHECK PNP SWITCH POWER SUPPLY CIRCUIT-III


1. Turn ignition switch ON.
2. Check voltage between PNP switch terminal 1 and ground with CONSULT-II or tester. Refer to Wiring Dia-
gram.
Voltage: Battery voltage
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
EC-1716
DTC P1706 PNP SWITCH
[VG33ER]
4. DETECT MALFUNCTIONING PART A
Check the following.
● Fuse block (J/B) connector E49
● 7.5A fuse EC
● Harness for open or short between PNP switch and fuse

C
>> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK PARK/NEUTRAL POSITION (PNP) SWITCH


D
Refer to AT-254, "PNP SWITCH" .
OK or NG
OK >> GO TO 11. E
NG >> Replace park/neutral position (PNP) switch.

6. CHECK PNP RELAY GROUND CIRCUIT FOR OPEN AND SHORT F


1. Turn ignition switch OFF.
2. Check harness continuity between PNP relay terminals 1, 6 and ground. Refer to Wiring Diagram.
G
Continuity should exist.
3. Also check harness for short to power.
OK or NG H
OK >> GO TO 8.
NG (With vehicle security system)>>GO TO 7
NG (Without vehicle security system)>>Repair open circuit or short to power in harness or connectors. I

7. DETECT MALFUNCTIONING PART


J
Check the circuit between PNP relay and ground.
Refer to SC-9, "STARTING SYSTEM" .
OK or NG
K
OK >> GO TO 11.
NG >> Repair or replace.

8. CHECK PNP RELAY INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT L

1. Disconnect ECM harness connector.


2. Check harness continuity between ECM terminal 22 and PNP relay terminal 7. Refer to Wiring Diagram. M
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.

9. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors F36, M81
● Harness connectors M65, E43
● Harness for open or short between ECM and park/neutral position (PNP) relay

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1717
DTC P1706 PNP SWITCH
[VG33ER]
10. CHECK PARK/NEUTRAL POSITION (PNP) RELAY
1. Apply 12V direct current between park/neutral position (PNP) relay terminals 1 and 2.
2. Check continuity between park/neutral position (PNP) relay ter-
minals 3 and 5, 6 and 7.
12V (1 and 2) applied : Continuity should exist.
No voltage applied : Continuity should not exist.
OK or NG
OK >> GO TO 11.
NG >> Replace park/neutral position (PNP) relay.

SEC202B

11. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1718
IGNITION SIGNAL
[VG33ER]
IGNITION SIGNAL PFP:22448
A
Component Description UBS00E2I

IGNITION COIL & POWER TRANSISTOR


The power transistor switches ON and OFF the ignition coil primary EC
circuit according to the ECM signal. As the primary circuit is turned
ON and OFF, the proper high voltage is induced in the secondary cir-
cuit. The distributor is not repairable except for the distributor cap
and rotor head. C
NOTE:
The rotor screw which secures the distributor rotor head to the dis-
tributor shaft must be torqued properly. D

: 3.6±0.3 N·m (37±3 kg-cm, 32±3 in-lb)


SEF928V
E

EC-1719
IGNITION SIGNAL
[VG33ER]
Wiring Diagram UBS00E2J

BBWA0496E

EC-1720
IGNITION SIGNAL
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

Approximately 0.7V C
[Engine is running]
● Idle speed
NOTE: D
The pulse cycle changes depending on rpm
at idle

SEF988U E
1 PU/W Ignition signal
1.1 - 1.5V

F
[Engine is running]
● Engine speed is 2,000 rpm
G
SEF989U

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.) H
Diagnostic Procedure UBS00E2K

1. INSPECTION START I
Turn ignition switch OFF, and restart engine.
Is engine running?
Yes or No J
Yes (With CONSULT-II)>>GO TO 2.
Yes (Without CONSULT-II)>>GO TO 3.
No >> GO TO 4. K

2. CHECK OVERALL FUNCTION


L
With CONSULT-II
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode with
CONSULT-II. M
2. Make sure that all circuits do not produce a momentary engine
speed drop.
OK or NG
OK >> INSPECTION END.
NG >> GO TO 4.

SEF070Y

EC-1721
IGNITION SIGNAL
[VG33ER]
3. CHECK OVERALL FUNCTION
Without CONSULT-II
1. Let engine idle.
2. Read the voltage signal between ECM terminal 1 and ground
with an oscilloscope.
3. Verify that the oscilloscope screen shows the signal wave as
shown below.
NOTE:
The pulse cycle changes depending on rpm at idle.

PBIB1431E

SEF988U

OK or NG
OK >> INSPECTION END.
NG >> GO TO 4.

4. CHECK IGNITION COIL POWER SUPPLY CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect ignition coil harness connector.
3. Turn ignition switch ON.

LEC811

4. Check voltage between ignition coil terminal 7 and ground with


CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

SEF721U

5. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E43, M65
● Harness connectors M59, F27
● Harness for open or short between ignition coil and ignition switch

>> Repair harness or connectors.

EC-1722
IGNITION SIGNAL
[VG33ER]
6. CHECK POWER TRANSISTOR GROUND CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch OFF.
2. Disconnect power transistor harness connector.
3. Check harness continuity between power transistor terminal 2 and ground. Refer to Wiring Diagram. EC

Continuity should exist.


4. Also check harness for short to power. C
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to power in harness or connectors. D

7. CHECK INPUT SIGNAL CIRCUIT


E
1. Strip tape covering resistor.
2. Disconnect ECM harness connector.
3. Disconnect resistor harness connector. F
4. Check harness continuity between ignition coil terminal 8 and resistor terminal 1, resistor terminal 2 and
ECM terminal 2. Refer to Wiring Diagram.
Continuity should exist. G
5. Also check for short to ground and short to power.
OK or NG
H
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK RESISTOR I

Check resistance between resistor terminals 1 and 2.


Resistance: Approximately 2.2 kΩ [at 25°C (77°F)] J
OK or NG
OK >> GO TO 9.
K
NG >> Replace resistor.

SEF240V

M
9. CHECK POWER TRANSISTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 1 and power transistor terminal 1. Refer to Wiring Dia-
gram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 10.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1723
IGNITION SIGNAL
[VG33ER]
10. CHECK IGNITION COIL
1. Disconnect ignition coil harness connector.
2. Check resistance as shown in the figure.
Resistance [at 20°C
Terminal
(68°F)]
7 - 8 (Primary coil) Approx. 1.0Ω
7 - 9 (secondary coil) Approx. 10 kΩ

SEF013S

For checking secondary coil, remove distributor cap and mea-


sure resistance between coil tower metal tip 9 and terminal 7.
OK or NG
OK >> GO TO 11.
NG >> Replace distributor assembly.

AEC657A

11. CHECK POWER TRANSISTOR


1. Disconnect camshaft position sensor & power transistor harness connector and ignition coil harness con-
nector.
2. Check power transistor resistance between terminals 2 and 8.
Terminals Resistance Result
Except 0Ω OK
2 and 8
0Ω NG
OK or NG
OK >> GO TO 12.
NG >> Replace distributor assembly.

SEF015S

12. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Removal and Installation UBS00E2L

DISTRIBUTOR
Refer to EM-80, "OUTER COMPONENT PARTS" .

EC-1724
INJECTOR CIRCUIT
[VG33ER]
INJECTOR CIRCUIT PFP:16600
A
Component Description UBS00E2M

The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the injector circuit, the coil in the injector is EC
energized. The energized coil pulls the ball valve back and allows
fuel to flow through the injector into the intake manifold. The amount
of fuel injected depends upon the injection pulse duration. Pulse
duration is the length of time the injector remains open. The ECM C
controls the injection pulse duration based on engine fuel needs.

SEF812J

E
CONSULT-II Reference Value in Data Monitor Mode UBS00E2N

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
● Engine: After warming up Idle 2.4 - 3.7 msec
INJ PULSE-B1 ● Air conditioner switch: OFF
INJ PULSE-B2 ● Shift lever: N (A/T), Neutral (M/T) 2,000 rpm 1.9 - 3.3 msec G
● No load
● Engine: After warming up Idle 1.0 - 1.6 msec
H
● Air conditioner switch: OFF
B/FUEL SCHDL
● Shift lever: N (A/T), Neutral (M/T) 2,000 rpm 0.7 - 1.4 msec
● No load
I

EC-1725
INJECTOR CIRCUIT
[VG33ER]
Wiring Diagram UBS00E2O

BBWA0515E

EC-1726
INJECTOR CIRCUIT
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
BATTERY VOLTAGE C
[Engine is running] (11 - 14V)
● Warm-up condition
● Idle speed D
NOTE:
The pulse cycle changes depending on rpm at
102 W/B Injector No. 1 idle
104 W/R Injector No. 3 E
106 W/G Injector No. 5 SEF007V

109 W/L Injector No. 2 BATTERY VOLTAGE


111 W/PU Injector No. 4
(11 - 14V) F
113 W Injector No. 6
[Engine is running]
● Warm-up condition
G
● Engine speed is 2,000 rpm

SEF008V H
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

Diagnostic Procedure UBS00E2P I


1. INSPECTION START
Turn ignition switch to START. J
Is any cylinder ignited?
Yes or No
Yes >> GO TO 2. K
No >> GO TO 3.

EC-1727
INJECTOR CIRCUIT
[VG33ER]
2. CHECK OVERALL FUNCTION
With CONSULT-II
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with
CONSULT-II.
3. Make sure that each circuit produces a momentary engine
speed drop.

SEF070Y

Without CONSULT-II
1. Start engine.
2. Listen to each injector operating sound.
Clicking noise should be heard.
OK or NG
OK >> INSPECTION END.
NG >> GO TO 3.

MEC703B

3. CHECK INJECTOR POWER SUPPLY CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect injector harness connector.
3. Turn ignition switch ON.
4. Check voltage between injector terminal 1 and ground with
CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

PBIB0080E

EC-1728
INJECTOR CIRCUIT
[VG33ER]
4. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connectors M59, F27
● Harness connectors F37, F101 EC
● Fuse block (J/B) connector M26
● 10A fuse
C
● Harness for open or short between injector and fuse

>> Repair harness or connectors. D


5. CHECK INJECTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. E
2. Disconnect ECM harness connector.
3. Check harness continuity between injector terminal 2 and ECM terminals 102, 104, 106, 109, 111, 113.
Refer to Wiring Diagram. F

Continuity should exist.


4. Also check harness for short to ground and short to power. G
OK or NG
OK >> GO TO 7.
NG >> GO TO 6. H

6. DETECT MALFUNCTIONING PART


Check the following. I
● Harness connectors F37, F101
● Harness connectors F38, F102
J
● Harness for open or short between ECM and injector

>> Repair open circuit or short to ground or short to power in harness or connectors. K

7. CHECK INJECTOR
1. Disconnect injector harness connector. L
2. Check resistance between terminals as shown in the figure.
Resistance: 10.4 - 15.3Ω [at 10 - 60°C (50 - 140°F)] M
OK or NG
OK >> GO TO 8.
NG >> Replace injector.

SEF625V

8. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1729
INJECTOR CIRCUIT
[VG33ER]
Removal and Installation UBS00E2Q

INJECTOR
Refer to EM-80, "OUTER COMPONENT PARTS" .

EC-1730
START SIGNAL
[VG33ER]
START SIGNAL PFP:48750
A
CONSULT-II Reference Value in Data Monitor Mode UBS00E2R

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION EC
START SIGNAL ● Ignition switch: ON → START → ON OFF → ON → OFF

EC-1731
START SIGNAL
[VG33ER]
Wiring Diagram UBS00E2S

BBWA1097E

EC-1732
START SIGNAL
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch: ON] Approximately 0V C
20 L/OR Start signal BATTERY VOLTAGE
[Ignition switch: START]
(11 - 14V)
D
Diagnostic Procedure UBS00E2T

1. INSPECTION START
Do you have CONSULT-II? E
Yes or No
Yes >> GO TO 2.
No >> GO TO 3. F

2. CHECK OVERALL FUNCTION


G
With CONSULT-II
1. Turn ignition switch ON.
2. Check “START SIGNAL” in “DATA MONITOR” mode with CON- H
SULT-II under the following conditions.
Condition “START SIGNAL”
I
Ignition switch ON OFF
Ignition switch START ON
OK or NG J
OK >> INSPECTION END.
NG >> GO TO 4.
PBIB0182E
K

3. CHECK OVERALL FUNCTION


L
Without CONSULT-II
Check voltage between ECM terminal 20 and ground under the fol-
lowing conditions. M
Condition Voltage
Ignition switch START Battery voltage
Other positions Approx. 0V
OK or NG
OK >> INSPECTION END.
NG >> GO TO 4.
SEF733U

4. CHECK STARTING SYSTEM


Turn ignition switch OFF, then turn it to START.
Does starter motor operate?
Yes or No
Yes >> GO TO 5.
No >> Refer to SC-9, "STARTING SYSTEM" .

EC-1733
START SIGNAL
[VG33ER]
5. CHECK FUSE
1. Turn ignition switch OFF.
2. Disconnect 7.5A fuse.
3. Check if 7.5A fuse is OK.
OK or NG
OK >> GO TO 6.
NG >> Replace 7.5A fuse.

6. CHECK START SIGNAL INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 20 and fuse block. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M81, F36
● Harness for open or short between ECM and fuse

>> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1734
FUEL PUMP CIRCUIT
[VG33ER]
FUEL PUMP CIRCUIT PFP:17042
A
Description UBS00E2U

SYSTEM DESCRIPTION
ECM func- EC
Sensor Input Signal to ECM Actuator
tion
Camshaft position sensor Engine speed Fuel pump
Fuel pump relay
Ignition switch Start signal control C
The ECM activates the fuel pump for several seconds after the ignition switch is turned ON to improve engine
startability. If the ECM receives a 120° signal from the camshaft position sensor, it knows that the engine is
rotating, and causes the pump to operate. If the 120° signal is not received when the ignition switch is ON, the D
engine stalls. The ECM stops pump operation and prevents battery discharging, thereby improving safety. The
ECM does not directly drive the fuel pump. It controls the ON/OFF fuel pump relay, which in turn controls the
fuel pump. E
Condition Fuel pump operation
Ignition switch is turned to ON. Operates for 5 seconds
Engine running and cranking Operates
F

When engine is stopped Stops in 1.5 seconds


Except as shown above Stops G
COMPONENT DESCRIPTION
The fuel pump with a fuel damper is an in-tank type (the pump and
damper are located in the fuel tank). H

SEF018S
K
CONSULT-II Reference Value in Data Monitor Mode UBS00E2V

Specification data are reference values.


L
MONITOR ITEM CONDITION SPECIFICATION
● Ignition switch is turned to ON. (Operates for 5 seconds.)
ON
FUEL PUMP RLY ● Engine running or cranking
M
● Except as shown above OFF

EC-1735
FUEL PUMP CIRCUIT
[VG33ER]
Wiring Diagram UBS00E2W

BBWA1098E

EC-1736
FUEL PUMP CIRCUIT
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch: ON] C
● For a few seconds after turning ignition switch ON 0 - 1V
[Engine is running]
11 W/R Fuel pump relay
[Ignition switch: ON] D
BATTERY VOLTAGE
● More than a few seconds after turning ignition (11 - 14V)
switch ON
E
Diagnostic Procedure UBS00E2X

1. CHECK OVERALL FUNCTION


1. Turn ignition switch ON. F
2. Pinch fuel feed hose with fingers.
Fuel pressure pulsation should be felt on the fuel feed hose
for 5 seconds after ignition switch is turned ON. G
OK or NG
OK >> INSPECTION END.
NG >> GO TO 2. H

BBIA0422E

2. CHECK FUEL PUMP RELAY POWER SUPPLY CIRCUIT J

1. Turn ignition switch OFF.


2. Disconnect fuel pump relay. K
3. Turn ignition switch ON.

SEF349V

4. Check voltage between fuel pump relay terminals 2, 5 and


ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

SEF674W

EC-1737
FUEL PUMP CIRCUIT
[VG33ER]
3. DETECT MALFUNCTIONING PART
Check the following.
● Fuse block (J/B) connector M31
● 15A fuse
● Harness for open or short between fuse and fuel pump relay

>> Repair harness or connectors.

4. CHECK FUEL PUMP POWER SUPPLY AND GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect fuel pump harness connector.
3. Check harness continuity between fuel pump terminal 2 and
ground, fuel pump terminal 1 and fuel pump relay terminal 3.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
LEC764

5. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M67, C1
● Harness for open or short between fuel pump and ground
● Harness for open or short between fuel pump and fuel pump relay

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK FUEL PUMP RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 11 and fuel pump relay terminal 1. Refer to Wiring Dia-
gram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M81, F36
● Harness for open or short between ECM and fuel pump relay

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1738
FUEL PUMP CIRCUIT
[VG33ER]
8. CHECK FUEL PUMP RELAY A
With CONSULT-II
1. Reconnect fuel pump relay, fuel pump harness connector and ECM harness connector.
EC
2. Turn ignition switch ON.
3. Turn fuel pump relay “ON” and “OFF” in “ACTIVE TEST” mode
with CONSULT-II and check operating sound.
C

SEF073Y

F
Without CONSULT-II
Check continuity between fuel pump relay terminals 3 and 5.
G
Condition Continuity
12V direct current supply between terminals 1 and 2 Yes
No current supply No H
OK or NG
OK >> GO TO 9.
NG >> Replace fuel pump relay. I

SEF511P

J
9. CHECK FUEL PUMP
1. Disconnect fuel pump harness connector.
K
2. Check resistance between fuel pump terminals 1 and 2.
Resistance: 0.2 - 5.0Ω [at 25°C (77°F)]
OK or NG L
OK >> GO TO 10.
NG >> Replace fuel pump.
M

SEC316C

10. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.


Removal and Installation UBS00E2Y

FUEL PUMP
Refer to FL-6, "FUEL LEVEL SENSOR UNIT AND FUEL PUMP ASSEMBLY" .

EC-1739
POWER STEERING OIL PRESSURE SWITCH
[VG33ER]
POWER STEERING OIL PRESSURE SWITCH PFP:49761

Component Description UBS00E2Z

The power steering oil pressure switch is attached to the power


steering high-pressure tube and detects a power steering load.
When a power steering load is detected, it signals the ECM. The
ECM adjusts the IACV-AAC valve to increase the idle speed and
adjust for the increased load.

LEC521

CONSULT-II Reference Value in Data Monitor Mode UBS00E30

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
Steering wheel in neutral position
● Engine: After warming up, idle the OFF
PW/ST SIGNAL (forward direction)
engine
The steering wheel is turned. ON

EC-1740
POWER STEERING OIL PRESSURE SWITCH
[VG33ER]
Wiring Diagram UBS00E31

EC

BBWA0500E

EC-1741
POWER STEERING OIL PRESSURE SWITCH
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
Approximately 0V
Power steering oil pressure ● Steering wheel is being turned
39 GY/R
switch [Engine is running]
Approximately 5V
● Steering wheel is not being turned

Diagnostic Procedure UBS00E32

1. INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes >> GO TO 2.
No >> GO TO 3.

2. CHECK OVERALL FUNCTION


With CONSULT-II
1. Start engine.
2. Check “PW/ST SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II.
Condition PW/ST SIGNAL
Steering is in neutral position OFF
Steering is turned ON
OK or NG
OK >> INSPECTION END.
NG >> GO TO 4.
PBIB0304E

3. CHECK OVERALL FUNCTION


Without CONSULT-II
1. Start engine.
2. Check voltage between ECM terminal 39 and ground.
Condition Voltage [V]
Steering is neutral position Approx. 5
Steering is turned to full position Approx. 0
OK or NG
OK >> INSPECTION END.
NG >> GO TO 4.

SEF739U

EC-1742
POWER STEERING OIL PRESSURE SWITCH
[VG33ER]
4. CHECK POWER STEERING OIL PRESSURE SWITCH GROUND CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch OFF.
2. Disconnect power steering oil pressure switch harness connec-
tor. EC
3. Check harness continuity between power steering oil pressure
switch terminal 2 and ground. Refer to Wiring Diagram.
C
Continuity should exist.
4. Also check harness for short to power.
OK or NG D
OK >> GO TO 5.
NG >> Repair open circuit or short to power in harness or con-
LEC521
nectors. E
5. CHECK POWER STEERING OIL PRESSURE SWITCH INPUT SIGNAL CIRCUIT
1. Disconnect ECM harness connector. F
2. Check harness continuity between ECM terminal 39 and power steering oil pressure switch terminal 1.
Refer to Wiring Diagram.
G
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG H
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
I
6. CHECK POWER STEERING OIL PRESSURE SWITCH
1. Disconnect power steering oil pressure switch harness connector then start engine.
J
2. Check continuity between power steering oil pressure switch terminals 1 and 2.
Conditions Continuity
Steering wheel is being fully turned Yes K
Steering wheel is not being turned No
OK or NG
L
OK >> GO TO 7.
NG >> Replace power steering oil pressure switch.
M
SEC312C

7. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1743
IACV-FICD SOLENOID VALVE
[VG33ER]
IACV-FICD SOLENOID VALVE PFP:23781

Component Description UBS00E33

When the air conditioner is on, the IACV-FICD solenoid valve sup-
plies additional air to adjust to the increased load.

LEC515

EC-1744
IACV-FICD SOLENOID VALVE
[VG33ER]
Wiring Diagram UBS00E34

EC

BBWA1106E

EC-1745
IACV-FICD SOLENOID VALVE
[VG33ER]
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Idle speed
0V
● Ambient air temperature is above 25°C (77°F)
● Air conditioner is operating
[Engine is running]
Ambient air temperature ● Idle speed BATTERY VOLTAGE
9 B/Y
switch ● Ambient air temperature is below 19°C (66°F) (11 - 14V)
● Air conditioner is operating
[Engine is running]
● Idle speed
Approximately 5V
● Ambient air temperature is below 19°C (66°F)
● Air conditioner is not operating
[Engine is running]
0 - 1V
● Both A/C switch and blower switch are ON*
12 P Air conditioner relay
[Engine is running] BATTERY VOLTAGE
● A/C switch is OFF (11 - 14V)

*: Any mode except OFF, ambient air temperature is above 25°C (77°F).

Diagnostic Procedure UBS00E35

1. CHECK OVERALL FUNCTION


1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
M/T: 750±50 rpm (in Neutral position)
A/T: 750±50 rpm (in P or N position)
If NG, adjust idle speed.
3. Turn air conditioner switch and blower fan switch ON.
4. Recheck idle speed.
M/T: 850 rpm or more (in Neutral position)
A/T: 850 rpm or more (in P or N position)
SEF742U
OK or NG
OK >> INSPECTION END.
NG >> GO TO 2.

2. CHECK AIR CONDITIONER FUNCTION


Check if air conditioner compressor functions normally.
OK or NG
OK >> GO TO 3.
NG >> Refer to MTC-22, "Symptom Table" .

EC-1746
IACV-FICD SOLENOID VALVE
[VG33ER]
3. CHECK IACV-FICD SOLENOID VALVE POWER SUPPLY CIRCUIT A
1. Turn air conditioner switch and blower fan switch OFF.
2. Stop engine.
3. Disconnect IACV-FICD solenoid valve harness connector. EC
4. Start engine, then turn air conditioner switch and blower fan
switch ON.
C

E
LEC515

5. Check voltage between IACV-FICD solenoid valve terminal 2


and ground with CONSULT-II or tester. F

Voltage: Battery voltage


OK or NG G
OK >> GO TO 5.
NG >> GO TO 4.
H

SEF680W
I
4. DETECT MALFUNCTIONING PART
Check the following. J
● Harness connectors F38, F102
● Harness connectors E43, M65
● Harness connectors M59, F27 K
● Harness for open or short between IACV-FICD solenoid valve and A/C relay

L
>> Repair harness or connectors.

5. CHECK IACV-FICD SOLENOID VALVE GROUND CIRCUIT-I


M
1. Turn ignition switch OFF.
2. Disconnect ambient air temperature switch harness connector.
3. Check harness continuity between ambient air temperature switch terminal 1 and ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to power in harness or connectors.

EC-1747
IACV-FICD SOLENOID VALVE
[VG33ER]
6. CHECK IACV-FICD SOLENOID VALVE GROUND CIRCUIT-II
1. Check harness continuity between ambient air temperature
switch terminal 2 and IACV-FICD solenoid valve terminal 1.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

PBIB1432E

7. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors F38, F102
● Harness connectors F36, M81
● Harness connectors M65, E43
● Diode-3
● Harness for open or short between IACV-FICD solenoid valve and ambient air temperature switch

>> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK IACV-FICD SOLENOID VALVE


1. Disconnect IACV-FICD solenoid valve harness connector.
2. Check for clicking sound when applying 12V direct current to ter-
minals.
3. Check plunger for seizing or sticking.

SEF682W

4. Check for broken spring.


OK or NG
OK >> GO TO 9.
NG >> Replace IACV-FICD solenoid valve.

SEF097K

9. CHECK INTERMITTENT INCIDENT


Refer to EC-1305, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END.

EC-1748
MIL AND DATA LINK CONNECTOR
[VG33ER]
MIL AND DATA LINK CONNECTOR PFP:24814
A
Wiring Diagram UBS00E36

EC

BBWA1100E

EC-1749
EVAPORATIVE EMISSION SYSTEM
[VG33ER]
EVAPORATIVE EMISSION SYSTEM PFP:14950

Description UBS00E37

SYSTEM DESCRIPTION

SEF569XA

The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the
vapor is stored there when the engine is not operating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the
engine operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is
proportionally regulated as the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating and
idling.

EC-1750
EVAPORATIVE EMISSION SYSTEM
[VG33ER]
EVAPORATIVE EMISSION LINE DRAWING
A

EC

PBIB1463E

EC-1751
EVAPORATIVE EMISSION SYSTEM
[VG33ER]

AEC886A

EC-1752
EVAPORATIVE EMISSION SYSTEM
[VG33ER]
Component Inspection UBS00E38

EVAP CANISTER A
Check EVAP canister as follows:
1. Pinch the fresh air hose.
EC
2. Blow air into port A and check that it flows freely out of port B .

D
AEC630A

Tightening Torque E
Tighten EVAP canister as shown in the figure.
Make sure new O-ring is installed properly between EVAP can-
ister and EVAP canister vent control valve.
F

H
BBIA0343E

FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FULLER CAP)
1. Wipe clean valve housing. I

SEF445Y
L

2. Check valve opening pressure and vacuum.


M
Pressure: 15.3 - 20.0 kPa (0.156 - 0.204 kg/cm2 , 2.22
- 2.90 psi)
Vacuum: −6.0 to −3.3 kPa (−0.061 to −0.034 kg/cm2 ,
−0.87 to −0.48 psi)
3. If out of specification, replace fuel filler cap as an assembly.
CAUTION:
Use only a genuine NISSAN fuel filler cap as a replacement. If
an incorrect fuel filler cap is used, the MIL may come ON SEF943S

VACUUM CUT VALVE AND VACUUM CUT VALVE BYPASS VALVE


With CONSULT-II
1. Turn ignition switch OFF.
2. Remove vacuum cut valve and vacuum cut valve bypass valve as an assembly.
3. Apply vacuum to port A and check that there is no suction from port B.
4. Apply vacuum to port B and check that there is suction from port A.

EC-1753
EVAPORATIVE EMISSION SYSTEM
[VG33ER]
5. Blow air in port B and check that there is a resistance to flow out of port A.
6. Turn ignition switch ON.
7. Select “VC/V BYPASS/V” in “ACTIVE TEST” mode with CONSULT-II and touch “ON”.
8. Blow air in port A and check that air flows freely out of port B.
9. Blow air in port B and check that air flows freely out of port A.

SEF017Z

Without CONSULT-II
1. Turn ignition switch OFF.
2. Remove vacuum cut valve and vacuum cut valve bypass valve as an assembly.
3. Apply vacuum to port A and check that there is no suction from
port B.
4. Apply vacuum to port B and check that there is suction from port
A.
5. Blow air in port B and check that there is a resistance to flow out
of port A.
6. Disconnect vacuum cut valve bypass valve harness connector.
7. Supply battery voltage to the terminal.
8. Blow air in port A and check that air flows freely out of port B.
9. Blow air in port B and check that air flows freely out of port A. PBIB1428E

EVAPORATIVE EMISSION (EVAP) CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


With CONSULT-II
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
If OK, inspection end. If NG, go to following step.

SEF985Y

3. Check air passage continuity.

EC-1754
EVAPORATIVE EMISSION SYSTEM
[VG33ER]

Condition Air passage continuity A


PURG VOL CONT/V value between A and B
100.0% Yes
0.0% No EC
If NG, replace the EVAP canister purge volume control solenoid
valve.
C

SEF660U

D
Without CONSULT-II
1. Check air passage continuity.
Air passage continuity E
Condition
between A and B
12V direct current supply between
Yes
terminals 1 and 2 F
No supply No

2. If NG, replace the EVAP canister purge volume control solenoid


valve. G

SEF661U
H
FUEL TANK TEMPERATURE SENSOR
1. Remove fuel level sensor unit.
2. Check resistance fuel level sensor unit terminals T and E by I
heating with hot water or heat gun as shown in the figure.
Temperature °C (°F) Resistance kΩ
J
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90

PBIB1425E L
EVAP SERVICE PORT
Positive pressure is delivered to the EVAP system through the EVAP
service port. If fuel vapor leakage in the EVAP system occurs, use a M
leak detector to locate the leak.

SEF462UA

How to Detect Fuel Vapor Leakage UBS00E39

CAUTION:
● Never use compressed air or a high pressure pump.
● Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in EVAP system.
NOTE:
● Do not start engine.

EC-1755
EVAPORATIVE EMISSION SYSTEM
[VG33ER]
● Improper installation of EVAP service port adapter to the EVAP service port may cause a leak.
WITH CONSULT-II
1. Attach the EVAP service port adapter securely to the EVAP service port.
2. Also attach the pressure pump and hose to the EVAP service port adapter.
3. Turn ignition switch ON.
4. Select the “EVAP SYSTEM CLOSE” of “WORK SUPPORT
MODE” with CONSULT-II.
5. Touch “START”. A bar graph (Pressure indicating display) will
appear on the screen.

PEF838U

6. Apply positive pressure to the EVAP system until the pressure


indicator reaches the middle of the bar graph.
7. Remove EVAP service port adapter and hose with pressure
pump.

PEF917U

8. Locate the leak using a leak detector. Refer to EC-1751, "EVAP-


ORATIVE EMISSION LINE DRAWING" .

SEF200U

WITHOUT CONSULT-II
1. Attach the EVAP service port adapter securely to the EVAP ser-
vice port.
2. Also attach the pressure pump with pressure gauge to the EVAP
service port adapter.

SEF462UA

EC-1756
EVAPORATIVE EMISSION SYSTEM
[VG33ER]
3. Apply battery voltage to between the terminals of both EVAP
canister vent control valve and vacuum cut valve bypass valve A
to make a closed EVAP system.
4. To locate the leak, deliver positive pressure to the EVAP system
until pressure gauge points reach 1.38 to 2.76 kPa (0.014 to EC
0.028 kg/cm2 , 0.2 to 0.4 psi).
5. Remove EVAP service port adapter and hose with pressure
pump. C
6. Locate the leak using a leak detector. Refer to EC-1751, "EVAP-
ORATIVE EMISSION LINE DRAWING" .
AEC632A

EC-1757
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[VG33ER]
ON BOARD REFUELING VAPOR RECOVERY (ORVR) PFP:00032

System Description UBS00E3A

SEF206VA

From the beginning of refueling, the fuel tank pressure goes up. When the pressure reaches the setting value
of the refueling control valve (RCV) opening pressure, the RCV is opened. After RCV opens, the air and vapor
inside the fuel tank go through refueling EVAP vapor cut valve, RCV and refueling vapor line to the EVAP can-
ister. The vapor is absorbed by the EVAP canister and the air is released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
The RCV is always closed during driving and the evaporative emission control system is operated the same
as conventional system.
WARNING:
When conducting inspections below, be sure to observe the following:
● Put a “CAUTION: INFLAMMABLE” sign in workshop.
● Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
● Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:
● Before removing fuel line parts, carry out the following procedures:
– Put drained fuel in an explosion-proof container and put lid on securely.
– Release fuel pressure from fuel line. Refer to EC-1227, "FUEL PRESSURE RELEASE" .
– Disconnect battery ground cable.
● Always replace O-ring when the fuel gauge retainer is removed.
● Do not kink or twist hose and tube when they are installed.
● Do not tighten hose and clamps excessively to avoid damaging hoses.
● After installation, run engine and check for fuel leaks at connection.
● Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.

EC-1758
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[VG33ER]
Diagnostic Procedure UBS00E3B

SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG. A

1. CHECK EVAP CANISTER


1. Remove EVAP canister with EVAP canister vent control valve attached. EC
2. Weigh the EVAP canister with EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG C
OK >> GO TO 2.
NG >> GO TO 3.
D
2. CHECK IF EVAP CANISTER SATURATED WITH WATER
● Does water drain from the EVAP canister?
E
Yes or No
Yes >> GO TO 3.
No (With CONSULT-II)>>GO TO 6.
F
No (Without CONSULT-II)>>GO TO 7.

SEF596U
H
3. REPLACE EVAP CANISTER
Replace EVAP canister with a new one. I

>> GO TO 4.
J
4. CHECK WATER SEPARATOR
1. Check visually for insect nests in the water separator air inlet.
K
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Check that A and C are not clogged by blowing air into B with L
A , and then C plugged.
5. In case of NG in items 2 - 4, replace the parts.
NOTE: M
● Do not disassemble water separator.
OK or NG
OK >> GO TO 5.
NG >> Replace water separator.

PBIB1032E

5. DETECT MALFUNCTIONING PART


Check the EVAP hose between EVAP canister and water separator for clogging or poor connection.

>> Repair or replace EVAP hose.

EC-1759
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[VG33ER]
6. CHECK REFUELING EVAP VAPOR CUT VALVE
With CONSULT-II
1. Remove fuel tank. Refer to FL-3, "FUEL TANK" .
2. Drain fuel from the tank as follows:
– Remove fuel feed hose located on the fuel level sensor unit retainer.
– Connect a spare fuel hose, one side to fuel level sensor unit retainer where the hose was removed and
the other side to a fuel container.
– Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-II.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from hose end B), and check that the air flows freely into
the tank.
4. Check EVAP vapor cut valve for being stuck to open as follows.
– Connect vacuum pump to hose ends A and B using a suitable 3-way connector.
– Remove fuel level sensor unit retainer with fuel level sensor unit.
Always replace O-ring with new one.
– Put fuel tank upside down.
– Apply vacuum pressure to both hose ends A and B [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel level
sensor unit retainer remaining open and check that the pressure is applicable.

SEF707Z

OK or NG
OK >> GO TO 8.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.

EC-1760
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[VG33ER]
7. CHECK REFUELING EVAP VAPOR CUT VALVE A
Without CONSULT-II
1. Remove fuel tank. Refer to FL-3, "FUEL TANK" .
EC
2. Drain fuel from the tank as follows:
– Remove fuel level sensor unit retainer.
– Drain fuel from the tank using a hand pump into a fuel container. C
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from hose end B), and check that the air flows freely into
the tank. D
4. Check EVAP vapor cut valve for being stuck to open as follows.
– Connect vacuum pump to hose ends A and B using a suitable 3-way connector.
– Remove fuel level sensor unit retainer with fuel level sensor unit. E
Always replace O-ring with new one.
– Put fuel tank upside down.
– Apply vacuum pressure to both hose ends A and B [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel level F
sensor unit retainer remaining open and check that the pressure is applicable.

L
SEF707Z

OK or NG
OK >> GO TO 8. M
NG >> Replace refueling EVAP vapor cut valve with fuel tank.

EC-1761
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[VG33ER]
8. CHECK REFUELING CONTROL VALVE
1. Remove fuel filler cap.
2. Check air continuity between hose ends A and B.
Blow air into the hose end B. Air should flow freely into the fuel tank.
3. Blow air into hose end A and check there is no leakage.
4. Apply pressure to both hose ends A and B [20 kPa (150 mmHg, 5.91 inHg)] using a pressure pump and a
suitable 3-way connector. Check that there is no leakage.

SEF706Z

OK or NG
OK >> INSPECTION END.
NG >> Replace refueling control valve with fuel tank.
SYMPTOM: CANNOT REFUEL/FUEL ODOR FROM THE FUEL FILLER OPENING IS STRONG
WHILE REFUELING.
1. CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Weigh the EVAP canister with EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.

2. CHECK IF EVAP CANISTER SATURATED WITH WATER


● Does water drain from the EVAP canister?
Yes or No
Yes >> GO TO 3.
No >> GO TO 6.

SEF596U

EC-1762
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[VG33ER]
3. REPLACE EVAP CANISTER A
Replace EVAP canister with a new one.

>> GO TO 4. EC

4. CHECK WATER SEPARATOR


C
1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose. D
4. Check that A and C are not clogged by blowing air into B with
A , and then C plugged.
5. In case of NG in items 2 - 4, replace the parts. E
NOTE:
● Do not disassemble water separator.
OK or NG F
OK >> GO TO 5.
NG >> Replace water separator.
G
PBIB1032E

5. DETECT MALFUNCTIONING PART H


Check the EVAP hose between EVAP canister and water separator for clogging or poor connection.

I
>> Repair or replace EVAP hose.

6. CHECK VENT HOSES AND VENT TUBES


J
Check hoses and tubes between EVAP canister and refueling control valve for clogging, kink, looseness and
improper connection.
OK or NG K
OK >> GO TO 7.
NG >> Repair or replace hoses and tubes.
L
7. CHECK FILLER NECK TUBE
Check signal line and recirculation line for clogging, dents and cracks.
OK or NG M
OK >> GO TO 8.
NG >> Replace filler neck tube.

EC-1763
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[VG33ER]
8. CHECK REFUELING CONTROL VALVE
1. Remove fuel filler cap.
2. Check air continuity between hose ends A and B.
Blow air into the hose end B. Air should flow freely into the fuel tank.
3. Blow air into hose end A and check there is no leakage.
4. Apply pressure to both hose ends A and B [20 kPa (150 mmHg, 5.91 inHg)] using a pressure pump and a
suitable 3-way connector. Check that there is no leakage.

SEF706Z

OK or NG
OK (With CONSULT-II)>>GO TO 9.
OK (Without CONSULT-II)>>GO TO 10.
NG >> Replace refueling control valve with fuel tank.

EC-1764
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[VG33ER]
9. CHECK REFUELING EVAP VAPOR CUT VALVE A
With CONSULT-II
1. Remove fuel tank. Refer to FL-3, "FUEL TANK" .
EC
2. Drain fuel from the tank as follows:
– Remove fuel feed hose located on the fuel level sensor unit retainer.
– Connect a spare fuel hose, one side to fuel level sensor unit retainer where the hose was removed and C
the other side to a fuel container.
– Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-II.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows. D
Blow air into the refueling EVAP vapor cut valve (from hose end B), and check that the air flows freely into
the tank.
4. Check EVAP vapor cut valve for being stuck to open as follows. E
– Connect vacuum pump to hose ends A and B using a suitable 3-way connector.
– Remove fuel level sensor unit retainer with fuel level sensor unit.
Always replace O-ring with new one. F
– Put fuel tank upside down.
– Apply vacuum pressure to both hose ends A and B [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel level
sensor unit retainer remaining open and check that the pressure is applicable. G

SEF707Z
M
OK or NG
OK >> GO TO 11.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.

EC-1765
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[VG33ER]
10. CHECK REFUELING EVAP VAPOR CUT VALVE
Without CONSULT-II
1. Remove fuel tank. Refer to FL-3, "FUEL TANK" .
2. Drain fuel from the tank as follows:
– Remove fuel level sensor unit retainer.
– Drain fuel from the tank using a hand pump into a fuel container.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from hose end B), and check that the air flows freely into
the tank.
4. Check EVAP vapor cut valve for being stuck to open as follows.
– Connect vacuum pump to hose ends A and B using a suitable 3-way connector.
– Remove fuel level sensor unit retainer with fuel level sensor unit.
Always replace O-ring with new one.
– Put fuel tank upside down.
– Apply vacuum pressure to both hose ends A and B [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel level
sensor unit retainer remaining open and check that the pressure is applicable.

SEF707Z

OK or NG
OK >> GO TO 11.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.

11. CHECK FUEL FILLER TUBE


Check filler neck tube and hose connected to the fuel tank for clogging, dents and cracks.
OK or NG
OK >> GO TO 12.
NG >> Replace fuel filler tube.

12. CHECK ONE-WAY FUEL VALVE-I


Check one-way valve for clogging.
OK or NG
OK >> GO TO 13.
NG >> Repair or replace one-way fuel valve with fuel tank.

EC-1766
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
[VG33ER]
13. CHECK ONE-WAY FUEL VALVE-II A
1. Make sure that fuel is drained from the tank.
2. Remove fuel filler tube and hose.
3. Check one-way fuel valve for operation as follows. EC
When a stick is inserted, the valve should open, when removing
stick it should close.
Do not drop any material into the tank. C
OK or NG
OK >> INSPECTION END.
NG >> Replace fuel filler tube or replace one-way fuel valve D
with fuel tank.

E
SEF665U

EC-1767
POSITIVE CRANKCASE VENTILATION
[VG33ER]
POSITIVE CRANKCASE VENTILATION PFP:11810

Description UBS00E3C

The positive crankcase ventilation (PCV) valve is provided to con-


duct crankcase blow-by gas to the intake manifold.
During partial throttle operation of the engine, the intake manifold
sucks the blow-by gas through the PCV valve.
Normally, the capacity of the valve is sufficient to handle any blow-by
and a small amount of ventilating air.
The ventilating air is then drawn from the air inlet tubes into the
crankcase. In this process the air passes through the hose connect-
ing air inlet tubes to rocker cover.
Under full-throttle condition, the manifold vacuum is insufficient to
draw the blow-by flow through the valve. The flow goes through the
SEC481D
hose connection in the reverse direction.
On vehicles with an excessively high blow-by, the valve does not
meet the requirement. This is because some of the flow will go
through the hose connection to the air inlet tubes under all condi-
tions.
This system returns blow-by gas to the intake manifold.

SEC297C

Component Inspection UBS00E3D

PCV (POSITIVE CRANKCASE VENTILATION) VALVE


With engine running at idle, remove PCV valve from rocker cover; if
the valve is working properly, a hissing noise will be heard as air
passes through it and a strong vacuum should be felt immediately
when a finger is placed over valve inlet.

SEC137A

PCV VALVE VENTILATION HOSE


1. Check hoses and hose connections for leaks.
2. Disconnect all hoses and clean with compressed air. If any hose
cannot be freed of obstructions, replace.

S-ET277

EC-1768
SERVICE DATA AND SPECIFICATIONS (SDS)
[VG33ER]
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030
A
Fuel Pressure Regulator UBS00E3E

Fuel pressure at idling kPa (kg/cm2 , psi)


EC
Vacuum hose is connected Approximately 235 (2.4, 34)
Vacuum hose is disconnected Approximately 294 (3.0, 43)

Idle Speed and Ignition Timing UBS00E3F


C

A/T No load*4 (in P or N position)


Base idle speed*1 700±50 rpm
M/T No load*4 (in Neutral position) D
A/T No load*4 (in P or N position)
Target idle speed*2 750±50 rpm
M/T No load*4 (in Neutral position) E
A/T In P or N position
Air conditioner: ON 850 rpm or more
M/T In Neutral position
A/T In P or N position 10±5° BTDC
F
Ignition timing*3
M/T In Neutral position
Throttle position sensor idle position 0.15 - 0.85V G
*1: Throttle position sensor harness connector disconnected or using CONSULT-II “WORK SUPPORT” mode
*2: Throttle position sensor harness connector connected
*3: Throttle position sensor harness connector disconnected
H
*4: Under the following conditions:
● Air conditioner switch: OFF
● Electric load: OFF (Lights, heater fan & rear window defogger)
I
● Steering wheel: Kept in straight-ahead position

Ignition Coil UBS00E3G

J
Primary voltage 12V
Primary resistance [at 20°C (68°F)] Approximately 1.0Ω
Secondary resistance [at 20°C (68°F)] Approximately 10 kΩ K
Mass Air Flow Sensor UBS00E3H

Supply voltage Battery voltage (11 - 14)V L


Output voltage at idle 1.0 - 1.7*V
3.3 - 4.8 g·m/sec at idle*
Mass air flow (Using CONSULT-II or GST)
12.0 - 14.9 g·m/sec at 2,500 rpm* M
*: Engine is warmed up to normal operating temperature and running under no load.

Engine Coolant Temperature Sensor UBS00E3I

Temperature °C (°F) Resistance kΩ


20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260

Heated Oxygen Sensor 1 Heater UBS00E3J

Resistance [at 25°C (77°F)] 2.3 - 4.3Ω

Fuel Pump UBS00E3K

Resistance [at 25°C (77°F)] 0.2 - 5.0Ω

EC-1769
SERVICE DATA AND SPECIFICATIONS (SDS)
[VG33ER]
IACV-AAC Valve UBS00E3L

Resistance [at 20°C (68°F)] Approximately 10.0Ω

Injector UBS00E3M

Resistance [at 10 - 60°C (50 - 140°F)] 10.4 - 15.3Ω

Throttle Position Sensor UBS00E3N

Voltage (at normal operating temperature, engine off, ignition


Throttle valve conditions
switch ON)
Completely closed 0.15 - 0.85V
Completely open 3.5 - 4.7V

Calculated Load Value UBS00E3O

Calculated load value% (Using CONSULT or GST)


At idle 18.0 - 26.0
At 2,500 rpm 18.0 - 21.0

Intake Air Temperature Sensor UBS00E3P

Temperature °C (°F) Resistance kΩ


20 (68) 2.1 - 2.9
80 (176) 0.27 - 0.38

Heated Oxygen Sensor 2 Heater UBS00E3Q

Resistance [at 25°C (77°F)] 2.3 - 4.3Ω

Crankshaft Position Sensor (OBD) UBS00E3R

Resistance [at 20°C (68°F)] 512 - 632Ω

Fuel Tank Temperature Sensor UBS00E3S

Temperature °C (°F) Resistance kΩ


20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90

EC-1770

S-ar putea să vă placă și