MANUKAU INSTITUTE OF TECHNOLOGY

TECHNOLOGY PARK CAMPUS

SCHOOL OF PROFESSIONAL ENGINEERING

Bachelor of Engineering Technology

241.612- MG6044 MANUFACTURING PROCESSES and PRODUCTION

Semester 1 - 2020

241.612 – MG6044 sem 1, 2020

 MANUKAU INSTITUTE OF TECHNOLOGY
TECHNOLOGY PARK CAMPUS
SCHOOL OF PROFESSIONAL ENGINEERING

COURSE INFORMATION
241.612- MG6044 MANUFACTURING PROCESSES and PRODUCTION
Semester 1, 2020
PURPOSE
This course is designed to enable students to apply engineering knowledge to common
manufacturing processes
LEARNING OUTCOMES
On the successful completion of this course the students will be able to:
1. Select mechanical engineering manufacturing processes for products.
2. Select equipment and tooling to support mech. engineering manufacturing processes
3. Articulate the importance of quality control
4. Demonstrate an understanding of inventory control, scheduling and queuing and simulation of the
manufacturing environment
5. Analyse an existing manufacturing process

INDICATIVE CONTENT
1. Principles of hazard identification and safety in the workplace
2. Casting- basic processes, sand, shell, die and centrifugal
3. Metal cutting-machine tools, turning, milling, grinding, EDM
4. Metal working-hot and cold working, rolling, forging and presswork
5. Extrusion-forward, reverse and impact
6. Fabrication-welding, cutting, soldering and adhesive joining
7. Surface finishing- painting, polishing and plating
8. Rapid Prototyping
LEARNING TIME
Contact hours Self-directed Total Hours
60 hours 90 hours 150 hours

TEXTBOOKS REQUIRED FOR THIS COURSE ARE:

Manufacturing Engineering and Technology by Serope Kalpakjian & Steven R. Schmid
ENTRY INFORMATION
COURSE PREREQUISITES/CO-REQUISITES
DE4303 MATERIAL PROPERTIES PRE
STAFF CONTACT INFORMATION
Lecturer Office Email Phone Ext.
Dr. M. Waseem Soomro P204 mwaseem@manukau.ac.nz
Curriculum Leader Office
Samson Mudapakati samson.mudapakati@manukau.ac.nz 976 0849
Student Support Office Email

241.612 – MG6044 sem 1, 2020

 Robert Ramsay Robert.ramsay@manukau.ac.nz

MANUKAU INSTITUTE OF TECHNOLOGY

FACULTY OF ENGINEERING & TRADES
Te wāhanga whakaako Pūkenga Hanga Pūkenga Tauhokohoko

SCHOOL OF PROFESSIONAL ENGINEERING

COURSE DELIVERY OUTLINE

241.612- MG6044 MANUFACTURING PROCESSES and PRODUCTION
Semester 1, 2020
Readings/Text Assignments
WK Beginning Lecture Topics Tutorial
References Due
1 Principles of hazard Textbook is
24-Feb identification and required
25-Feb safety in the
workplace
2 Casting- basic Textbook is Quiz 1
Tutorial Sheet
processes, sand, required
2-Mar shell, die and
3- Mar centrifugal
processes

3 Casting- basic Textbook is

Tutorial Sheet
processes, sand, required
9-Mar
10-Mar
shell, die and
centrifugal
processes
4 Metal cutting- Textbook is Quiz 2
Tutorial Sheet
machine tools, required
16-Mar
turning, milling,
17- Mar
grinding, EDM

5 Metal working-hot Textbook is

Tutorial Sheet
and cold working, required
23-Mar
rolling, forging and
24-Mar
presswork

6 Extrusion-forward, Textbook is Quiz 3

30-Mar Tutorial Sheet
reverse and impact required
31-Mar

241.612 – MG6044 sem 1, 2020

 7 6-Apr Extrusion-forward, Textbook is Assignment 1
7-Apr Tutorial Sheet
reverse and impact required
10- April -
Good Friday
NT 13-Apr
14-Apr
TERM BREAK
8 Fabrication- Textbook is
Tutorial Sheet
welding, cutting, required
20-Apr
soldering and
21-Apr
adhesive joining

9 Fabrication- Textbook is Quiz 4

Tutorial Sheet
27-Apr welding, cutting, required
28-Apr soldering and
adhesive joining
10 Surface finishing: Textbook is
4-May Tutorial Sheet
5-May
painting, polishing, required
and plating
11 Surface finishing: Textbook is Quiz 5
11-May Tutorial Sheet
12-May
painting, polishing, required
and plating
12 18-May Rapid Prototyping Textbook is
Tutorial Sheet
19-May required
13 25-May Rapid Prototyping Textbook is Assignment 2
Tutorial Sheet
26-May required
14 1-Jun Course Review
2-Jun Tutorial Sheet

15 8-Jun Revision for Examination

9-Jun
16
15-Jun
Exam
Final Manufacturing Processes & Production Project
17
22-Jun
Exam

The order of lecturers may change because of availability of guest speakers/lecturers etc. Notice of changes
will be given in lectures and on Canvas.
NT = Non Teaching

241.612 – MG6044 sem 1, 2020

 MANUKAU INSTITUTE OF TECHNOLOGY
TECHNOLOGY PARK CAMPUS
SCHOOL OF PROFESSIONAL ENGINEERING

COURSE ASSESSMENTS
241.612 MG6044 MANUFACTURING PROCESSES and
PRODUCTION
Semester 1, 2020
SUMMATIVE ASSESSMENT
LO’s Assessments Submission
ITEM Weight Date
Method
Tests 1,2,3 5x Quizes 30%
See Canvas
See Canvas
Case Studies 1,2,3 Assignment 1 30% See Canvas
See Canvas
Assignment 2
Examination 1,2,3 Final Project 40% See Canvas See Canvas

Total 100

TO SUCCEED THIS COURSE YOU NEED TO

 Attempt every assessment.
 Achieve a minimum of 40% in any final examination.
 Achieve an overall grade of C- [50%] or better.

LATE ASSESSMENT PENALTY

The School of Professional Engineering has the following policy regarding the late submission of assessments
WITHOUT an extension:
 Late assessments submitted without an extension will attract a penalty.
 The penalty will comprise a deduction of 10% per day, deducted from the total available marks for the
assessment task, for a maximum of 5 days (50%).
 Thereafter a late assessment will be recorded as having been received for the purposes of completion,
but attract a zero mark.
 Failure to submit assessments designated as mandatory will result in an NC (fail – not complete) for the
course.

TURNITIN
All reports must be submitted online to Turnitin which is a plagiarism detection tool. Turnitin returns a
percentage of how similar a student’s work is to the work of others.
 If percentage returned is over 30%, the lecturer will investigate the similarity.
 After investigation if the lecturer deems there to be no issue, no penalty will apply.
 After investigation if copying is confirmed an issue, then the maximum mark will be reduced by 50%.
 If percentage returned is over 30% and an issue for a second assessment across one or more courses,
the student will attend a disciplinary meeting and penalties can be more severe.

241.612 – MG6044 sem 1, 2020

DISABILITY SUPPORT SERVICES
Enrolled students with disabilities and impairments are encouraged to get help with advocacy support, note-
takers, sign language interpreters, learning resources and exam adjustments.
 Drop-in and see the Disability team in J110 or email them at disability@manukau.ac.nz

MANUKAU INSTITUTE OF TECHNOLOGY

TECHNOLOGY PARK CAMPUS
SCHOOL OF PROFESSIONAL ENGINEERING

STUDENT ASSESSMENT RECORD

241.612 MG6044 MANUFACTURING PROCESSES and
PRODUCTION
Semester 1, 2020
STUDENT NAME: ______________________________________

ITEM WEEK DUE RESULT

Week 6
Week 12
Week 5
Week 8
Week 9
Exam week NO Week 11
Exam week
TO SUCCEED THIS COURSE YOU NEED TO
The student must achieve a minimum of 40% in both aggregated coursework marks and in any final
examination, with an overall grade of C- [50%] or better.

LATE ASSESSMENT PENALTY

The School of Professional Engineering has the following policy regarding the late submission of
assessments WITHOUT an extension:
Late assessments submitted without an extension will attract a penalty. The penalty will comprise a
deduction of 10% per day, deducted from the total available marks for the assessment task, for a
maximum of 5 days (50%). Thereafter a late assessment will be recorded as having been received for
the purposes of completion, but attract a zero mark. Failure to submit assessments designated as
mandatory will result in an NC (fail – not complete) for the course.

241.612 – MG6044 sem 1, 2020

WELCOME

This course outline is designed to provide information to students enrolled on

Course: 243.517 DE5303 Manufacturing Processes

GENERAL STUDENT INFORMATION

Please go to the following links to find about the following:
INFORMATION LINK
Accessing Marks & Personal Details https://ebs4portal-live.manukau.ac.nz/
The Learner Portal allows you to find your marks, update your
details eg address or phone number and complete feedback
forms about your experience at MIT. To access the Learner
Portal, you will need your MIT username and password
Acknowledging the Work and Ideas of others. http://studentweb.manukau.ac.nz/studentweb/academic-
life/plagerism?SQ_ACTION=login
Any work submitted for assessment purposes must be your
original work. If you use someone else’s words or ideas
http://studentweb.manukau.ac.nz/studentweb/resources/
without acknowledgement then you have stolen their avoiding_plagiarism.pdf
property. Someone else’s work includes published books,
journals, internet articles etc. This is called plagiarism. If this Tutorial of understanding plagiarism
happens in an assessment contributing to the result in a http://library.acadiau.ca/tutorials/plagiarism/
course, it will be regarded as, and treated in the same manner
as, cheating in an examination. Assignments, projects and
reports may be required to be submitted to Turnitin (an
automated plagiarism detector).
Assessment Methods
Your lecturer will explain the different assessment methods
used to assess your learning in this course.
The Student Regulations http://www.manukau.ac.nz/students/student-statutes-
and-policies
Refer to The Student Regulations for:
• Student Assessment
• Explanation of passes and grades
• Feedback on Assessments
• Reconsideration of assessments
• Return of assessment material
• Examination and Test Accommodations
• Misconduct in Assessments
• Notification of Results
• Objections and Appeals
• Attendance Issues
• Cancellation, Withdrawal or Transfers for this course
• Student Misconduct

241.612 – MG6044 sem 1, 2020

 Concerns and Complaints Anti-Harassment - Complaint Form
Anti-Harassment - Procedures
At Manukau Institute of Technology we have a commitment
Anti-Harassment Policy (AM8)
to provide excellent service to our customers, if there’s
Complaints Resolution Policy (Excluding Harassment and
anything you’re unhappy about, or if there’s some way you Academic Appeals) (AM7)
feel we can improve our services, tell us about it.
Complaints should be raised in the following order, if
unresolved then they should progress to the next level:
 Lecturer
 Programme Leader
 Head of School
 Dean of the Faculty
 Chief Executive
Canvas http://canvas.manukau.ac.nz/
Canvas is Canvas online teaching and learning tool. You can
access it from any computer that has Internet capabilities.
Messages are frequently posted on the bulletin board so it is
vital to check your Canvas regularly.
Evaluation of Courses and Lecturers
We seek feedback from students for all our courses. Your
comments will help us to better meet your needs.
Late Assessments
If you have concerns about meeting assessment deadlines
please communicate with your lecturer. Your lecturer will be
able to advise you. Note that you may lose marks if you
submit assessments late.
Learning Support Centre http://studentweb.manukau.ac.nz/studentweb/services/lear
ning-support-centre
The learning support centre is available to help students
succeed. It is free for MIT students and includes assistance
with:
• Course work
• English language skills
• Essay/report writing
• Independent Learning
• Maths and science skills
• Study Skills
Māori, Pasifika and International Student Support http://studentweb.manukau.ac.nz/studentweb/services/stud
ent-support/student-support2
A range of teaching methods are used in the delivery of this
programme. The different types of teaching and learning
http://studentweb.manukau.ac.nz/studentweb/services/inte
methods are explained on the link. rnational-student-services
MIT Library http://library.manukau.ac.nz/
The library is a vibrant and central part to the institute,
supporting students’ learning and research. Highly trained
friendly staff are happy to provide assistance with study and
research needs.
Re-sit of Assessments
In courses that are awarding competency there may be
opportunities to re-sit an assessment. When these
opportunities are available your lecturer will advise you of
the process.
Students with Disabilities http://studentweb.manukau.ac.nz/studentweb/services/disa
bility-services
MIT is well equipped and able to offer support and modified
equipment to assist students with special needs. Most
buildings have easy access and mobility car parks. Student
applicants with an illness or disability that may affect their
ability to learn or successfully complete their studies are
asked to contact the Disabilities and Liaison Support Office
before they commence their programme of study.

241.612 – MG6044 sem 1, 2020

 Teaching Methods
Through group work, presentations, discussion forums, projects, problem solving, practical work and other activities
you will be encouraged to actively engage in the learning process to develop the skills, knowledge and attitudes to
meet the learning outcomes of your programme of study. Your learning experience will include both lecturer-directed
and self-directed learning time.

Lecturer-directed Learning
Scheduled classes, tutorials, lecturers, workshops and practical sessions which are facilitated by your lecturer will give
you the opportunity to actively participate in your learning. Some lecture-directed learning will include the use of
interactive technology supported resources which may be accessed in class, on campus or off campus.

Self-directed Learning
All programmes include self-directed learning time where you will engage in independent study. By accessing
supporting resources, this learning is completed in your own time.

Evaluating your Course/Programme/Lecturers

Manukau Institute of Technology is student centred. There are a number of evaluation opportunities for you to give
feedback on courses, programme and lecturers. Your feedback is an important part of continuous quality improvement
of the teaching and learning environment so that MIT can better meet your study needs.

CANVAS
The address for this course is:
http://canvas.manukau.ac.nz/

COURSE MARKS (AC4)

All course marks are available on MyMITE. Dates these results will be available are displayed
on the Faculty of Engineering and Trades student noticeboard. If you have any queries about
course work marks you must discuss these with the lecturer or course co-ordinator
concerned within ten days of results being posted.

EXPECTATIONS OF STUDENTS
 Be respectful
 Be responsible
 Pursue the learning
INFORMATION ABOUT COURSE ATTENDANCE

We will make every effort to get in touch with you if you are absent from class. If for some
reason you are unable to continue with your course of study, please contact the Programme
Leader. If you drop out of the course without filling in a withdrawal form your grade will be
recorded as did not complete (NC).

The regulations for international students are different. Please contact the International
Office for information about this.

This is a summary only. For more information refer to the MIT Academic Regulations or
contact your Faculty/department office.

241.612 – MG6044 sem 1, 2020

ENGINEERING NZ TECHNICIAN ATTRIBUTES

241.612 – MG6044 sem 1, 2020