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E-Skin: From Humanoids

to Humans
By RAVINDER DAHIYA
BEST Group, School of Engineering, University of Glasgow, Glasgow G12 8QQ, U.K.

substrates to allow conformabil-


ity to 3-D surfaces (for superior
object handing, improved user
comfort, and reliable data acqui-
sition); 4) capability to handle
large data generated by the sen-
sors through local processing or
neural computing and extract-
ing useful information (e.g.,
collecting the data for criti-
cal tactile feedback as well as
decoding the user’s intentions in
real time); 5) high-performance
(e.g., fast response) low-power
electronics; and 6) sufficient
energy for operation of touch
sensors and associated electron-
ics, particularly for autonomous
robots. With these features, the
I. W H AT I S E-S K I N ? e-skin seeks to resemble human
skin.
With robots starting to enter our lives in a number of ways (e.g., social, assistive,
With this background, the
and surgery), the electronic skin (e-skin) is becoming increasingly important.
e-skin can be defined as a
The capability of detecting subtle pressure or temperature changes makes the e-
multisensory patch or system
skin an essential component of a robot’s body or an artificial limb [1], [2]. This
(see Fig. 1), having a set of
is because the tactile feedback enabled by e-skin plays a fundamental role in
sensors (e.g., touch, tempera-
providing action-related information such as slip during manipulation/control
ture, gas, display, energy scav-
tasks such as grasping, and estimation of contact parameters (e.g., force, soft
engers, and electrochemical sen-
contact, hardness, texture, and temperature during exploration [3]). It is critical
sors) and associated electronics
for the safe robotic interaction—albeit as a coworker in the futuristic industry
either integrated on flexible/
4.0 setting or to assist the elderly at home.
bendable/stretchable substrates
In context with robotics and prosthetics, the e-skin is also referred to as tactile
or embedded into soft sub-
skin. To be an effective component of a robot’s body, the e-skin should have
strates [6]. The parameters to be
a complex mix of functional and morphological features, such as: 1) multiple
measured, and hence the types
types of sensors distributed over large areas (entire body) to measure multiple
of sensors, depend on the tar-
touch sensing parameters (e.g., human skin has about 45k touch/pressure
get application. For example, in
sensitive receptors in ∼1.5-m2 area) [4], [5]; 2) appropriate placement of
the case of robots and prosthesis,
sensors to obtain varying degree of sensitivity over the entire body; 3) sensors
humanlike tactile feelings can
(and associated electronics) integrated on or embedded into soft and stretchable
be attained by measuring sens-
ing parameters such as contact
Digital Object Identifier 10.1109/JPROC.2018.2890729 force, temperature, pain, and

0018-9219 © 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.

Vol. 107, No. 2, February 2019 | P ROCEEDINGS OF THE IEEE 247


Point of View

From a historical perspective,


tactile sensing began to develop in
the 1970s and early works focused on
the developing sensors by exploring
various transduction mechanisms
(e.g., resistive, capacitive, optical,
piezoelectric, and magnetic) [3], [5],
[11]. A large number of experimental
devices and prototypes reported in
the literature show a good diversity
Fig. 1. E-skin concept with multiple functionalities integrated over ultrathin flexible among the types of sensors that were
substrates. developed in the 1980s. Particular
attention was given to the develop-
ment of tactile sensing arrays for the
slip. With these sensors, the e-skin can centric health monitoring or self- object recognition. The creation of
advance the capabilities of robots by health management to instrumented multifinger robotic hands in the late
allowing them to exploit area contacts smart objects for the Internet of 1980s increased interest in tactile
and complement or replace internal Things (IoT) and surgical tools. sensing for robotic manipulation, and
sensors (e.g., simultaneous use of tac- New applications could also emerge the works utilizing tactile sensing in
tile and proprioceptive sensing). A because of the new form of electronics the real-time control of manipulation
rudimentary illustration of e-skin can needed for the development of e-skin. started to appear [14]. Likewise, in
be seen in touch screens in wide use the 1990s, the multifinger prosthetics
today. Touch screens detect the con- hands increased the interest in tactile
tact location in the manner of a simple II. T E C H N O L O G I C A L feedback, although the major focus
switch, i.e., “contact” or “no contact.” EVOLUTION was on methods such as EMG-
When applied to healthcare appli- based control, and this continues
cations such as real-time monitoring Technological advances have moti- till date. These early solutions for
of chronic diseases, the e-skin (also vated numerous multidisciplinary tactile sensing are nowhere close to
referred to as “second-skin”) should investigations leading to the devel- the complexity of the e-skin system
have sensors to measure variations in opment of artificial organs, such defined earlier. The anticipated use of
the composition of analytes or bio- as electronic nose, ear, and bionic robotics in tasks such as human–robot
markers present in the bodily fluids eyes. Development of these artificial working side by side in the emerging
(e.g., sweat or tears) or the physiolog- organs was challenging, but they Industry 4.0 setting, exploiting
ical parameters (e.g., pulse rate and also have the advantage in terms of whole-body contacts for tasks in an
blood pressure) in real time [7], [8] their centralized locations (i.e., unlike unstructured environment, and assis-
For health and medical applications, skin, they are not distributed over tive/rehabilitation tasks, has brought
there are additional requirements, the whole body). Furthermore, the to the fore the importance of large-
such as substrates that should be number of sensory parameters that area tactile skin, i.e., over the whole
disposable, dissolvable, bioresorbable, they are required to acquire is much body of robotic/prosthetic limbs [2].
and biocompatible [9], [10]. Such lower than the skin. As a result, it was Likewise, using e-skin as “second skin”
e-skin patches could either be placed possible to use a single technological in human health monitoring is open-
directly on the body surface or on solution to develop these artificial ing new opportunities (see Fig. 2).
daily wearables, such as clothes, a organs, e.g., complementary metal– These new scenarios demand e-skin
watch, or jewelry. In fact, in the latter oxide–semiconductor imagers for to have several functional elements in
case, a much wider variety of sensors high-performance cameras and bionic addition to the challenging require-
can be integrated on an e-skin patch, eye. To a greater extent, a better ment of being conformable, stretch-
e.g., the face masks with gas sensor. understanding of the centralized able, and lightweight. Accordingly,
Fig. 2 shows some of the scenarios sensory modalities, such as vision in new designs, materials, and manu-
and use cases for e-skin in robotics, humans, has also contributed to the facturing methods are currently areas
prosthetics, wearables, and health successful development of artificial of intensive investigation. This is also
monitoring [11]–[13]. The e-skin, organs, such as electronic nose, ear, evident from the recent surge in the
as described earlier, could enable and bionic eyes. On the contrary, the number of publications (see Fig. 3)
advances in areas, such as electronics details about the working of human related to e-skin and flexible elec-
manufacturing, mobile health, and sense of touch are still emerging tronics. The major technological
robotics, and will open the interesting and being debated [5]. Nonetheless, approaches that are being explored
avenues for applications ranging from the advances in electronics technology for the development of e-skin are
wearable systems for individual- are helping to bridge the gap. briefly described in the following.

248 P ROCEEDINGS OF THE IEEE | Vol. 107, No. 2, February 2019


Point of View

Fig. 2. The need to cover 3-D surface of (a) and (b) robot’s body and (c) prosthetic limbs with a large number of touch sensor has been a
key driver application for flexible and conformable e-skin. (d) E-skin is now being used to develop wearable patches (or “second skin”) with
sensors for health monitoring.

A. E-Skin With Off-the-Shelf functional components, such as local been hinting at these advances in
Components memory. However, any new addition 3-D printing [16]. When it comes to
of nonbendable off-the-shelf compo- artificial limbs, new designs will also
To meet the immediate need of nents would severely constrain the be needed to allow routing of wires
tactile feedback in various robotic e-skin in terms of bendability or con- within the 3-D printed structures.
tasks, various e-skin alternatives have formability. In fact, the approach can be extended
been explored, with off-the-shelf sens- The use of FPCB-based approach to any 3-D structure where inherent
ing/electronic components soldered can also be seen in the application, sensing is desired and can open new
on to flexible printed circuit boards such as health monitoring and wear- avenues for electronics packaging and
(FPCBs) [11] or stitched to the flex- able systems, e.g., FPCB-based wear- manufacturing.
ible surfaces [14]. In these cases, able e-skin-like patches to monitor
the e-skin is made of mechani- chronic conditions such as diabetes B. E-Skin With Printed
cally integrated but otherwise dis- [8], [15]. A wide variety of wearable Electronic/Sensing Components
tinct and stiff subcircuit islands of gadgets for wellness applications are Another approach for obtaining
off-the-shelf components connected also available in market today, and e-skin components or patch involves
with wires or stretchable metal inter- the use of FPCB-based sensing patches printing of sensors on flexible
connects. This approach has been can also be seen in fashion. substrates [17], [18]. In fact, printing
explored by various research groups. The additive manufacturing has been widely explored for next-
These semirigid FPCB-based skin explored recently for 3-D PCBs generation electronics. Several tactile
patches conform to surfaces with could offer advances in the FPCB- skin patches with printed (e.g., screen
large curvature, such as arms of based approach. For example, printing and inkjet printing) sensors
humanoid robots (see Fig. 2), and printed sensors embedded in 3-D using composites, such as conductive
have served some of the urgent printed artificial limbs will lead to fillers in the PDMS matrix, have
needs, such as tactile feedback from robust and cost-effective robotic been reported [17]. In these cases,
whole body or large parts of the platforms with inherent tactile the sensitive materials are directly
body. In fact, such large-area imple- sensing (or structurally integrated printed on flexible and soft substrates.
mentations of e-skin have changed sensing), which is also free from The sensors readout on e-skin
the robotics research paradigm—from the traditional wear and tear issue as well as some sensing devices
hand-based manipulation to exploit- associated with e-skin. However, for (e.g., transistors or solid-state sen-
ing multiple contact points or areas this, the 3-D printing techniques must sors) require high-performance elec-
contact to plan and execute robotic evolve from current single material tronics on flexible and conformable
tasks/movements. Further improve- (either metal or polymers) printing to surfaces. The conventional materi-
ments in the FPCB- or stitching-based simultaneous multimaterial printing. als for high-performance electron-
e-skin can be made by including more Some recent works have already ics, such as silicon (Si), are not

Vol. 107, No. 2, February 2019 | P ROCEEDINGS OF THE IEEE 249


Point of View

bridging technology needed to real-


ize a fully flexible high-performance
system. For example, with compact
electronics on flexible chips, the UTCs
(thickness <50 µm) offer solution for
efficient driving or output unit, sen-
sor readout, and signal conditioning
and on-site processing of the raw tac-
tile data gathered from e-skin. The
UTC-based approach can also be fol-
lowed to develop the skin patches
Fig. 3. These e-skin applications have also contributed significantly to the growth of the for body parts requiring high den-
field of flexible electronics as evident from a rapidly increasing number of publications on
sity of touch sensors, e.g., piezoelec-
e-skin in robotics and health monitoring. The trend matches with the growth in the field of
tric oxide–semiconductor field-effect
flexible electronics. The data for these plots were taken from the Web of Science by using
relevant keywords (e.g., tactile skin, e-skin, and flexible electronics). transistor device-based touch sensors
and flexible chip [26], [27] for body
parts such as fingertips. Furthermore,
flexible, and often, devices from them substrate. During the sliding step, owing to the bendability and excellent
require high-temperature processing the nanowires tend to be aligned form factor, it is easy to integrate the
steps. In this regard, the innovative and combed due to the sliding UTCs on flexible substrates in com-
methods, such as transfer printing and shear force. Then, nanostructures are parison with the conventional thick
contact printing, are attractive as they detached from the donor substrate chips, and hence, they could be used
help overcome such issues related to due to the accumulation of structural to advance the FPCB-based large-area
conventional electronics technologies. strain and, finally, are anchored tactile skin discussed earlier. Further-
Transfer printing involves picking to the receiver substrate by the more, due to reduced package volume
a set of basic building blocks, such as Van der Waals interactions. Unlike and lower parasitic capacitance, they
nanowires and ribbons from Si and transfer printing, contact printing have better high-frequency perfor-
graphene, from a mother or growth does not require the elastomeric mances, lower power consumption,
substrate to the flexible receiver sub- transfer substrate. The method has and stable electronic response for a
strates using elastomeric stamp such been used to develop flexible e- particular bending state [28]. They
as PDMS. Transfer printed microstruc- skin patches using nanowires made hold the potential to open up new
ture/nanostructure form an electronic from both the bottom–up [22] avenues for heterogeneous integra-
grade ultrathin layer on receiver and top–down approaches [23]. tion of various semiconductor materi-
substrates, which is ultimately Owing to miniaturized dimensions, als (e.g., organic- and inorganic-based
used to develop the active/passive the microwire/nanowire is highly electronics, which is the characteristic
electronic components. With this flexible and the e-skin with this of an e-skin system). With these fea-
approach, the high-temperature approach is highly flexible. Extending tures, UTCs can underpin advances in
processing steps (e.g., high-quality this approach with multiple gate several emerging applications, such as
oxide deposition) are carried out, Si nanowire, demonstrated for robotics, wearable systems, mHealth,
while the microwire/nanowire are neuronlike processing [4], it will be smart cities, IoT, body area network,
still on the wafer and the remaining possible to obtain next-generation body dust, and neural interfaces.
low-temperature processing steps, neuromorphic e-skin or tactile skin.
such as metallization, are carried The e-skin with printed high-
out after completion of transfer mobility semiconductor nanowires is D. Energy-Autonomous E-Skin
process [19], [20]. Among several likely to lead us to the high- Energy autonomy is a key to
e-skin patches that have been performance flexible electronics at the next-generation portable and
developed using this approach, a low-fabrication cost. With this unique wearable systems for several appli-
few notable ones are conformable combination of high-performance and cations. The high density of multiple
tattoo, such as e-skin patches for the low-cost fabrication, this trans- types of electronic components (e.g.,
health monitoring [13], thermo- fer printing and contact printing sensors, actuators, and electronics)
electric energy harvesting [21], approach offers an attractive alterna- required in e-skin, and the need to
and graphene-based transparent tive to organic semiconductor-based power them without adding heavy
energy-autonomous e-skin [12]. approach [24], [25]. batteries, has fuelled the development
The contact printing involves of compact flexible energy systems
the directional sliding of a donor C. Ultrathin Flexible Chips to realize self-powered or energy-
substrate, consisting of free-standing The relevance of ultrathin chips autonomous e-skin. The compact and
nanowires, on top of a receiver (UTCs) to e-skin is in context with the wearable energy systems consisting

250 P ROCEEDINGS OF THE IEEE | Vol. 107, No. 2, February 2019


Point of View

of energy harvesters, energy storage may be occurring in humans. For some of the abilities and morphology
devices, low-power electronics, and example, the ensemble of tactile data of real skin with sensors and elec-
efficient/wireless power transfer- from peripheral neurons is consid- tronics embedded in soft substrates.
based technologies, are expected to ered to indicate both the contact force However, just copying skin morphol-
revolutionize the market for wearable and its direction. Therefore, a neu- ogy or capturing few parameters that
systems and, in particular, for e-skin. ronlike inference to handle the tac- we experience as touch is not enough.
In a recent review article [29], we tile data early on can be helpful. The challenge lies in reproducing the
have discussed a wide range of A few works have recently focused functions rather than the shape while
solutions such as lightweight e-skin on such a processing at sensor level accepting the fact that the shape
with wearable energy harvesters (e.g., to detect force and pain [30]–[32]. (morphology), at the micro and macro
photovoltaics, thermoelectric, piezo- Such approaches must be scaled up levels, affects the functions. There-
electric, and triboelectric) and energy for large-area e-skin, even if this is not fore, we must focus on the functional-
storage devices (e.g., flexible batteries an easy task. ities as well, and in this regard, there
and supercapacitors). Among various The software-based neural network is also a need to find the ways to
energy harvesters, the photovoltaics (NN) approaches have also been extract the information from sensor
generate the most and have good explored for tasks, such as object data.
potential for energy-autonomous recognition via texture or materials A meaningful e-skin, for a broad
e-skin—as demonstrated recently [33]. However, the software-based range of applications discussed here,
through graphene-based transparent approach still requires all the data to requires a holistic approach starting
e-skin integrated on photovoltaic be transferred to the central process- from the way the data are acquired,
cells [12]. Wireless powering is ing unit. The NN for inference from encoded, and eventually acted upon.
another attractive alternative, which data gathered by e-skin could work The way ahead lies in multidiscipli-
is possibly more suitable for e-skin for health monitoring of population in nary teamwork: on the one side, neu-
application in health monitoring as a region. The application of software- roscientists and clinicians analyzing
user comfort is important. based approach for e-skin in robotics the multitechnological bases tactile
requires attention as the time between encoding or clinical validity of sen-
data gathering and reflex action sors on e-skin, and on the other side,
E. Neural E-Skin could be very short. The software- engineers and technologists synthesiz-
Efficient ways are needed to based NN approaches are slower ing the artificial systems, not only as
process the sensory data, especially and less energy-efficient due to the “living” proof-of-concept but also scal-
in the case of large-area e-skin where lack of large-scale parallel processing. ing up for real use. Of course, there
a large number of touch sensors are Instead, the hardware-implemented are several challenges in the way.
needed. As an example, a human- neuromorphic tactile data process- Major challenges related to comfort-
inspired e-skin will require about ing along with NNs like algorithms ability, signal acquisition and trans-
45k mechanoreceptors in ∼1.5-m2 could be better alternative. A few mission, and energy autonomy have
area [4], [5]. With whole-body tactile hardware neuromorphic implemen- been discussed in the previous sec-
sensing, the tactile data will increase tations reported in the literature, tions along with the way technology
rapidly and, therefore, will be the although not in context with e-skin, is being developed to overcome some
challenges related to compilation use spin logic [34], memristor, neuron of them. Since various technologies
and processing. Currently, limited MOSFET, analog circuit-based neu- that are being used to develop e-
solutions are available to deal with rons, and field-programmable gate skin are themselves at various stages
large data generated in the tactile array. Although none of these have of development, it may take couple
skin, let alone for the resulting made major impact on robotic e-skin, more years for widespread use of
perception. they could be potential alternative e-skin.
New techniques for the manage- despite challenges in terms of com- Challenges often come with oppor-
ment of the tactile data will add plexity, scalability, speed, reliability, tunities. The opportunity for e-skin
a significant value to the e-skin nonbendability, and power consump- in various application areas has
research. One option is to develop tion. The neural nanowire field-effect been already discussed. In addition,
e-skin with local processing of sensory transistor-based approach is another the development of e-skin is also act-
data, i.e., instead of sensing all raw option for hardware NN [4]. ing as a catalyst for advances in other
data to central unit for processing and areas and is opening up new oppor-
decision-making, sending only the III. C H A L L E N G E S A N D tunities in those areas. For exam-
partially processed data and allow- OPPORTUNITIES ple, with requirement of bendability
ing central unit to take higher level With technological advances over the in e-skin, the conformable electronics
decisions. The neuroscience studies past few years, particularly in the has also advanced and has opened
on human touch sensing suggest that field of flexible and soft electronics, opportunities for developing predic-
such on-site distributed computing we have gotten closer to mimicking tive and accurate models for flexible

Vol. 107, No. 2, February 2019 | P ROCEEDINGS OF THE IEEE 251


Point of View

devices, which could be exploited to offer unprecedented opportunities for practices at the global scale. E-skin-
predict the bending state or stress pat- tackling several pressing societal chal- type patches are also being explored
terns. This is because device response lenges. For example, when wrapped as smart tags for real-time monitoring
changes constructively or destruc- around surgical tools (e.g., tool used of food and drugs. Coupled with
tively as a result of bending-induced in the pin-hole surgery), the flex- advances in the IoT, e-textiles, virtual
stresses [35]–[37]. ible sensory patches could allow reality, augmented reality, Industry
The e-skin or tactile skin in surgeons the feel tissues or palpate 4.0, organ on chips, and artificial
robotics and “second skin” in internal body parts. The disposable intelligence/deep learning, the e-skin
wearable applications are closely and wearable solutions enabled technologies hold the promise of
linked through flexible electronics by advances in e-skin are aiding achieving a new level of human
technology. Altogether, these areas positive changes in health monitoring connectedness.

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