ALKIN ®

W31 (old designation #12T3)

Series 3 Stage High Pressure Compressors
100 – 330 Bars
½ to 4 kW
 W31- Series Breathing Air Compressors
Instruction Manual Page 2.

Nr. SECTION Page

I.1. Foreword
1
I.2. Introduction 1
I.3. Safety 1
1. General Rules 1
2. Pressure release 1
3. Fire & Explosion 1
4. Moving Parts 2
5. Hot Surfaces 2
6. Toxic and irritating Substances 2
7. Electrical Shock 2
8. Lifting 2
I.4. Installation 2
1. Inspection 2
2. Location 2
3. Service piping 2
4. Electrical Check 2
5. Sheaves and belt alignment 2
I.5. W31 Series Compressors Specific Instructions 3
1. General points to be observed 3
2. Gas Compressors 3
I.6. Technical Data 3
1. Model Designations 3
2. Performance Data 3
3. Stage Pressures 4
4. P & I Diagram – W31x2 Series 4
5. P & I Diagram – W31 Series 4
I.7. Operation 5
Cylinder Filling 5
Air Filter 6
Purifier 6
Purifier Cartridge Replacement 6
Air Purifier Care 6
I.8. Long Term Storage 7
Restarting After Long Term Storage 7
I.9. Maintenance 8
LUBRICANT 8
Maintenance Table 8
I.10 Maintenance Procedures 9
1. General 9
2. Torque Values 9
3. Torque Sequence 9
4. Valves 10&11&12
I.11. Trouble Shooting 13
I.12. Addendum for Gas Compressors 14
I-13. System layout W31x2 Series Compressors 14
System layout W31 Series Compressors 15
I.14. Wiring Diagram 17
II. Parts Manual

Instruction Manual
Your new ALKIN air or gas compressor will provide you with the
solid and reliable performance that you should expect from a heavy
duty industrial air compressor.
Please read this manual carefully before you operate your
compressor. This will enable you to start-up your compressor in the
proper manner, as well as maintain it using the simple instructions in
the maintenance section of this manual. This way your air
compressor will always be in top operating condition, giving you
years of trouble free service.
ALKIN air compressors are well known with their faultless design
and unique features combined with the best materials and
Address: 3109 East Avenue E Arlington TX 76011
Phone : 817-633-5505 Fax : 817-633-5506 e mail : bruce@airetex.com Website: www.alkinusa.com
I – 2. Introduction
This manual is consists of three main sections.
Section I - General Information & Rules
In this section general rule for location selection, installation,
operation, maintainence and trouble shooting, warranty terms are
taking place. These are general rules that need to be observed in all
air and gas applications.
I – 3. Safety - GENERAL RULES
1. GENERAL
All ALKIN air and gas compressors are designed and manufactured
with equipment, allowing safe operation of the compressors. It is the
user’s responsibility however, to safely operate and maintain the
compressor, observe the rules and instructions, as well as the local
safety codes, to minimize the risk of accidents and injury. The
following safety precautions are offered only as a guideline, and it is
recommended to follow them along with the locale safety codes and
regulations.
Those who have been trained to do so, and who have read and
understood the contents of this manual should only operate this
compressor. Failure to do so will increase the risks of accidents and
bodily injury.
Never start this compressor unless it is safe to do so. Do not operate
it with known unsafe condition. Tag the compressor and render it
inoperative by disconnecting the power supply, so that others who
may not know of the unsafe condition will not attempt to operate it
until the unsafe condition is corrected.
Install, use and operate this air compressor only in full compliance
with all pertinent O.S.H.A. requirements (USA & Canada), and all
relevant Federal, State and local codes and regulations.
Do not modify this compressor and do not use beyond the specified
limits and speeds except with prior written approval of ALKIN.
2. Pressure Release (air compressors only)
Pull the check ring under pressure on both safety valves weekly to
make sure that they are not blocked, clogged or otherwise disabled.
On gas compressors test the safety valves periodically as per the
specific instructions and local regulations. Do not open the oil filling
plug or any other connection, tube, hose, fitting, valve etc. when the
compressor is running or when it is standing by (waiting for the
pressure switch signal to re-start). Switch off the main electrical
switch, shut off the discharge valve and vent all pressurized sections
before attempting to dismantle such components.
Keep all persons away from the discharge opening of hoses, tools
accessories during venting. Do not use air pressure above 2 Bars (30
W31- Series Breathing Air Compressors
Page 3.
workmanship. Some of the most important features are centrifugal
unloading regulators, overhung crankshaft design, solid end
connecting rods, high efficiency valves, which all add to the superior
and lasting performance of the ALKIN compressors.
Your compressor is backed up with worldwide sales and service
organization, ready to accommodate your everyday needs for parts
& service.
For any questions, please feel free to call our Menderes plant, in
Izmir - Turkey.
Here are the contact details:
Section II- Specific Data & Instructions
In this section, the specific data of the equipment supplied,
description of components and the system, including the
construction, Process and Instrumentation, controls, wiring
diagrams, operation & special maintenance rules –if any- are
indicated.
Section III – Drawings & Spare parts
In this Section, the specific parts lists of the equipment supplied
takes place.
Psi) for blow cleaning purposes, and without use of proper protective
equipment as per OSHA Standard Section 29 CFR 1910.242 (b). Do
not engage in horseplay with hoses as serious injury or death may
result.
Drain daily the condensate from the air receiver, as it may accelerate
the internal rusting and corrosion of the receiver.
3. Fire and Explosion
Clean up oil spills immediately, if and when it occurs. Shut off the air
compressor and allow it to cool. Keep sparks, flame and other
sources of ignition away and do not allow smoking in the vicinity
when checking, draining or adding oil. Do not permit liquids such as
air line anti-icer system anti-freeze compound, or oil film or any
other combustible substance to accumulate on any external or
internal surfaces of the compressor. Wipe down with aqueous
industrial cleaner or steam to clean as required. Do not use
flammable solvents for cleaning purposes.
Disconnect the power supply prior to attempting any repair or
cleaning. Tag the power supply to avoid unexpected start by
someone else.
Keep electrical wiring, including terminals, in good condition. Replace
any wiring that has cracked, cut, abraded or otherwise degraded
insulation or terminals that are worn, discolored and corroded. Keep
all terminals clean and tight.
Keep grounded conductive objects such as tools, away from exposed
live electrical parts such as terminals, to avoid arcing which might
serve as a source of ignition.
Do not attempt to weld on the receiver or any part welded to the
receiver or to the piping. Any such works or the receiver
manufacturer can only make repairs; subsequently a hydrostatic
pressure test will be required for re-certification for worthiness of the
receiver for use as a pressure vessel.
Keep a suitable BC or ABC fire extinguisher(s) nearby while servicing
and operating the compressor. Keep oil rags, trash, leaves litter and
other combustibles away from the compressor.
Do not spray volatile materials into the compressor intake, as serious
damage to the compressor and personal injury or death may result.

Instruction Manual
4. Moving Parts
Keep Hands, arms and other parts of the body and clothing away
from belts, pulleys and other moving parts. Do not attempt to
operate the compressor with the belt guard removed.
Wear snug fitting clothing and confine long hair when working
around the compressor, especially when exposed to hot and /or
moving parts. Make sure all persons are clear of the compressor
prior to attempting to operate it.
Make adjustments only when the compressor is shut off. When
necessary, make adjustments, than start the compressor to check if
the adjustment. If incorrect, shut the compressor, blow down the
air, re-adjust, than re-start to check the adjustment.
Keep hands, feet, floors, controls and walking surfaces clean and
free from oil, water, anti freeze, or other liquids to minimize the
possibility of slips, falls and shock hazard.
5. Hot Surfaces, Sharp Edges and Sharp Corners.
Avoid physical contact with hot oil, hot surfaces, sharp edges and
corners. Keep all parts of the body away from all points of air
discharge and away from hot cylinder heads, discharge pipes and
intercooler surfaces. Wear personal protective equipment, including
gloves and protective hat when working on or around the
compressor.
Keep a first aid kit handy. Seek medical assistance promptly in case
of injury. Don’t ignore small cuts and burns as they may lead to
infections.
6. Toxic and Irritating Substances
Do not use air from this compressor for breathing except in full
compliance with OSHA standard 29 CFR 1910 and any other Federal,
State and local codes and regulations.
Operate the compressor only in well ventilated areas. Lubricant used
in this compressor are specific oils to operate high pressure air and
gas compressors, preventing carbon collection under heat and
extreme operating conditions. Do not change the lubricant with
another make. Accidental ingestion and skin contact should be
avoided. Wash with soap and water after skin contact. If swallowed,
seek medical treatment promptly.
7. Electrical Shock
I – 4. INSTALLATION - GENERAL RULES
1. INSPECTION
The compressor should be inspected and checked for the following:
1. Damage during shipping, handling etc.
2. Check the compressor nameplate to verify the equipment
conforms the working parameters.
3. Check the electrical motor nameplate to match the available
power and electrical supply.
4. Check if the machine is filled with oil or supplied dry.
2. LOCATION
The compressor should be located in an area that will be dry and
sheltered, well ventilated, not exposed to high ambient
temperatures, air borne contaminants such as dust, fumes, lint,
vapour, steam, gases, engine exhaust and other contaminants.
Install the compressor with a minimum of 600 mm (24”) clearance
between adjacent surfaces, to insure adequate cooling and access
for service.
W31- Series Breathing Air Compressors
Page 4.
Keep the compressor, hoses, tools and personnel at least 3 meters
(10ft) from power lines, panels, and underground cables.
Keep al parts of the body and any hand held tools or other
conductive objects away from exposed live parts of the electrical
system. Maintain dry footing, stand on insulating surfaces, and do
not contact any other portion of the compressor when making
adjustments or repairs to exposed parts of the electrical system.
8. Lifting
Lift in full compliance with codes and regulations. Make sure entire
lifting, rigging and supporting structure has been inspected, is in
good condition, and has a rated capacity of at least the wet weight
of the compressor. If you are unsure of the weight, check before
lifting. Make sure the lifting hook has a functional safety latch, and is
fully engaged on the sling(s).
Use guide ropes to prevent twisting or swinging of the machine once
it has been lifted off the ground. Keep all persons clear from under
and away from the compressor when it is suspended.
Lift the compressor no higher than necessary. Keep lift operator in
constant attendance whenever the compressor suspended. Set the
compressor down on level surfaces, capable of carrying its full
weight.
9. Carbon Monoxide
Carbon Monoxide is VERY dangerous. We always recommend the
electric when ever possible. Less noise, vibration, heat and no
Carbon Monoxide. Now if your only choice is a gas power
compressor and it is for breathing air let us know and we will include
at no charge a 6 foot hose assembly to get the compressor intake
farther away from the exhaust of the motor. Also good common
sense helps here, put the fresh air intake up wind of the motor so
the wind is blowing the exhaust AWAY from the intake. Change the
filters regularly (Lawrence Factor has a filter that has Monoxycon
and it is supposed to do a little better job of converting Carbon
monoxide to a less dangerous Carbon Dioxide). Still bad air in will
get you bad air out fairly quickly. The filter can get rid of small
amounts of Carbon monoxide but how much? Be very careful and
err on the side of safety. This is with any compressor brand you
must be careful of Carbon Monoxide or any harmful contaminants.
We sell several different types of Carbon monoxide Monitors. Call us
for your needs.
Install the compressor on a level surface of sufficient strength to
support the static weight of the equipment, as well as the dynamic
forces resulting form its operation. Use 150 mm (6”) thick concrete
foundation to bolt the compressor down. Use shims to level and
tighten the compressor. Do not exert force bolting the receiver
down, as this will created unwanted stresses in the structure of the
vessel. Use shims to take the gaps between the feet and the
concrete foundation.
3. SERVICE PIPING
Service air (or gas) piping should be installed in full compliance with
all Federal, State and local codes, standards and regulations. A shut
off valve should be installed to isolate the compressor receiver from
the service line. Air outlets should be piped from top of the service
line for drop legs. Drain legs should also be installed to remove
condensating water vapor from the air piping.
 W31- Series Breathing Air Compressors
Instruction Manual Page 5.

3. Check all electrical connections for tightness.

4. ELECTRICAL CHECK
Although all electrical instructions addressed to the reader directly,
the actual inspection, wiring, installation, maintenance, repair etc.
must be carried out by licensed and certified electricians only.
Make electrical connections to the compressor in accordance with
the wiring diagrams and in full compliance with all applicable
Federal, State and Local standards, codes and regulations, including
those dealing with the grounding requirements. A few electrical
checks should be made to insure that the first start up would be
trouble free. Make the following checks before attempting any start
up:
1. Check the line voltage. Verify that the compressor motor
corresponds to mains specifications.
2. Check the starter and overload for conformity with the motor
power and current data.
At start up, check the direction of rotation to insure flywheel rotating
in the direction of the arrow on it. Although a few minutes of
operation in the wrong direction of rotation will not damage the
compressor, but running it this way in normal operation will create
serious damage as the cooling air flow will be reversed, preventing
the compressor cylinders to be cooled during operation.
5. Sheaves and V-belt alignment check
Compressor and driver sheaves should be checked for parallel
alignment of the V grooves. Check the V-belt tension. Proper tension
should be adjusted to give about 13 mm (½ ”) deflection with a 1 kg
(2 pounds) weight applied at the center of each belt. When
operating, the V-belt should have a slight bow on the lower section
of the belt.

I – 5. W31 Series Compressors - Specific

Instructions
General Points to be observed
1. Make sure that the compressor operates in a well ventilated and
clean area and that no contaminants such as smoke, toxic gases,
fumes, odor generating vapors will not enter the compressor
through its inlet filter
2. The inlet filter should always be clean and in good condition;
replace it on time or when needed.
3. Maintain the compressor in accordance with the specific
instructions indicated in this manual.
4. The pressure vessels or bottles must be inspected, maintained,
and used in strict accordance with the pressure vessel codes in
force in the location of use.
5. Do not attempt to repair the compressor if you are not trained to
do so.
6. Do not alter the safety valve settings.
7. Do not alter or modify the compressor, do not use it for any other
purpose than it is designed for, do not operate it with parameters
other than those specified in the nameplate.
FOR GAS COMPRESSORS
1. Make sure all gas connections are tight and no leaks exist.
2. All the safety valve exhaust ports and the moisture drains are
connected to a single manifold. This manifold have to be piped to
an open and remote area where -in case the safety valve blows- it
will discharge the gas with no immediate danger to any persons,
and will not create a fire hazard.
3. Inspect the fittings, connections, safety valves and drains, shaft
seal area periodically to insure that there are no gas leaks.

I – 6. TECHNICAL DATA
The model designation for these series compressors have been changed as follows:

Old Model Designation New Model Designation

12T3 W31
12T3x2 W31x2

The W31x2 series are duplex configuration of the W31 series compressors, utilizing the same three-stage compressor unit on both series. The
group consisting of both series are called Junior Series. Model Designations indicate the following details:

W31 – 2 – 225 – P2
Purifier (size 2 – Equivalent of Bauer P21) – refillable
Operating Pressure in Bars (multipy by 14,5 to get this value in Psi)
Basic two pressures are :
225 Bars (3260 Psi)
310 Bars (4500 Psi)
If different pressure is required, specify in the model designation like : W31-2-240-P2 , which means the
compressor you want should operate at 240 Bars (3480 Psi).
Max. Pressure for this range compressors is 4500 Psi. Higher pressures are available with different cylinder
heads. Specify your needs indicating the maximum operating pressure you need.

Motor Power in kilowatts; 2 indicated 2,2 kW (3HP), 4 indicates 4 kW (5½ HP)

W indicates the cylinder configuration to be of W type (three cylinders); 3 indicates 3 stages,

and 1 indicates this compressor to have a free air delivery of 100 liters/minute (3,5 cfm).
The models with W31x2 designation shows that, this model has two simlar compressor
blocks of Model W31.
 W31- Series Breathing Air Compressors
Instruction Manual Page 6.

General specifications of the Junior Series Breathing Air Compressors (W31 and W31x2 series) are as follows:

Performance Data
Operating
Pressure FAD Motor Power
ALKIN Model Bars Psi Lt/min Cfm HP kW RPM Bore x Stroke Nr.of Stages

W31-2-225-P2 225 3260 3 2,2 st

1 Stage : 60 mm
W31-4P-225-P2 225 3260 5,5 HP petrol eng. 5 nd
2 Stage : 36 mm
JUNIOR SERIES

100 3,6 rd
3 Stage : 14 mm
W31-2-310-P2 310 4500 3 2,2 Stroke : 40 mm
W31-4P-310-P2 310 4500 5,5 HP petrol eng 4
1200 3
W31X2-4-225-P2 225 3260 5,5 4
W31X2-6P-225-P2 225 3260 8 HP petrol eng 5,5 60&36 &14 x40
201 7,1 [2x]
W31X2-4-310-P2 310 4500 5,5 4
W31X2-6P-310-P2 310 4500 8 HP petrol eng 5,5
 W31- Series Breathing Air Compressors
Instruction Manual Page 7.

Stage Pressures
Stage Operating Pressure 200 Bars (2900 Psi) Operating Pressure 300 Bars (4350 Psi)
1st stage discharge 3,5 - 4,0 Bars 3,5 - 4,5 Bars
2nd stage discharge 25,0 - 30,0 Bars 25,0 - 35,0 Bars
3rd stage discharge 200 Bars 200 Bars

P & I Diagrams
W31x2 Duplex compressor series P & I Diagram

Drw. Nr. :
6993-3
ALKIN
COMPRESSORS®
P&I Diagram- W31x2 (old designation 2x12T3) Date :
26/11/2000

SAFETY INTERCOOLER
VALVE 1st stg-2nd stg.

2nd Stg. SAFETY VALVE

3rd Stg. PURIFIER
INTERCOOLER AIR INLET
1st stg.
2nd stg./3rd stg. DRAIN VALVE
SAFETY VALVE AIR FILTER

CONDENSATE
SEP. Drain

Drain SWITCH GAGE

AFTERCOOLER
200

100 300

0 400

PRESSURE GAGE
SAFETY INTERCOOLER
VALVE 1st stg-2nd stg.
0 40 0
b ar

2nd Stg. FILLING VALVE

3rd Stg. FILLING YOKE
INTERCOOLER AIR INLET
1st stg.
2nd stg./3rd stg.
SAFETY VALVE AIR FILTER PRESSURE GAGE
0 40 0

PRIORITY VALVE
b ar

CONDENSATE
SEP.

Drain
AFTERCOOLER
FILLING YOKE

Fig.1 P&I Diagram W31x2

ALKIN P&I Diagram- W31 Series (old model #12T3) 3 Stage Air Compressors
COMPRESSORS®
Menderes-IZMIR-TURKEY
D.Nr: 6993-2
TEL: 0090 232 78 222 90
FAX: 0090 232 78 222 89

P & I Diagram for W31 series compressors

SAFETY
INTERCOOLER
VALVE 1st stg-2nd stg.

2nd Stg.
3rd Stg.
INTERCOOLER 1st stg. AIR INLET
2nd stg.-3rd stg. AIR FILTER
SAFETY VALVE
Pressure Gage
CONDENSATE
SEP. SAFETY VALVE

PURIFIER

AFTERCOOLER Drain

FILLING YOKE
Drain

Fig.2 P&I Diagram W31


Instruction Manual
I – 7. Operation
1st STAGE
3rd STAGE
2nd STAGE
2nd STAGE
AIR
DISCH.
CRANKCASE
2nd STAGE
3rd STAGE
AIR INLET AIR INLET
3rd STAGE
90° ROTATED
Fig.3 W31 Compressor
1. Read this manual carefully and make sure that
everything is clear. Do not let anyone to interfere
or operate the compressor who has not learned
and/or who is not qualified to do so.
2. Make sure that the persons in charge of filling are
thoroughly familiar with the compressor, the
operating principles, connecting the hose, gage
readings and the filling procedure.
3. Check that the compressor is located in a well-
ventilated are and is far from fumes, smoke and
toxic gases. The compressor should sit on a
horizontal floor, or should be levelled so that the
maximum inclination does not exceed 5%.
4. Check the mains supply against the motor
nameplate data to insure that the voltages and
phases correspond.
5. Check the oil level. The correct level should be
about the middle of the plastic sight gage. Do not
overfill the compressor.
6. Jog the compressor (start it for a few seconds) to
verify that the direction of rotation is correct. If it
is not, reverse the phases on three phase motors,
at the switch box (not on the motor terminal box).
Qualified electricians must carry out all electrical
works.
7. If the direction is correct you may start the
compressor. Observe for the first time the pressure
W31- Series Breathing Air Compressors
Page 8.
1st STAGE
AIR DISCHARGE AIR INLET
OIL FILL
CRANKSHAFT
OIL
LEVEL
GAGE
2nd STAGE
AIR DISCHARGE OIL DRAIN
2nd STAGE
90° ROTATED
and the general operating status of the
compressor and make sure that the unit is sitting
on the floor properly; there is no vibration, knocks
or irregular sounds.
8. Prior to first operation and subsequent to each
maintenance work, turn the compressor flywheel
manually to verify that the compressor is turning
freely.
9. Prior to first operation or subsequent to a
maintenance / repair work, operate the
compressor for at least 10 minutes with the
condensate valves fully open, with no pressure
built up; this will allow all the parts to be properly
lubricated before the compressor is operated
under load (before compressing air).
10. Open the filling valve when operating the
compressor.
Cylinder Filling Operation
1. WARNING: Never open the filling valve unless a
bottle is connected and its valve is open. Otherwise
hose whipping may cause serious injury.
2. Connect the yoke to the bottle. Open the valve of
the bottle. Open the filling valve.
3. Run the compressor; on systems with automatic stop
pressure switch, the compressor will stop at the pre
set pressure. When stops, shut the valve of the
bottle; remove the yoke.
 W31- Series Breathing Air Compressors
Instruction Manual Page 9.

4. On compressors with no automatic stop pressure
switch, the safety valve will blow when it reaches the
maximum working pressure. STOP the compressor at
this point.
5. Shut the bottle valve and remove the yoke.
Air Filter
Check the intake filter element every 50 hours; clean
blowing air from inside out. Replace the element every
3 months or earlier, depending on the environmental
conditions.
compressors, a constant speed control system is added
to the package; this includes head and discharge
unloaders for the compressor unit, and an unloading
system which allows the compressor to run without
compressint air. See specific instructions for diesel
driven units.
200

Purifier 100 300

The compressor will safely operate between 5 C to
40 C; lower temperatures may cause blockage, while
higher temperatures may affect the purification
efficiency. The following table is provided as a
guideline for replacing the purifier cartridge. It must be
remembered however, that there might be additional
factors that may affect the purifier cartridge life.
Pressure Swtichgage
The W31 series compressors are controlled by a
pressure switch that cuts off the motor control line
when the operating set pressure is reached; it cuts in
when the pressure drops below the pre set low
pressure limit, starting the motor again. When the
main motor is stopped by the pressure switch, the two
top fans keep working for an additional period of time
(generally 4 to 10 minutes depending on the ambient
temperatures); this is controlled by a timer (0-30 min
setting range) . This feature is incorporated in the
system to permit good cooling even after the
compressor stops, thus allowing the next start in a
cooler state. This improves the valve life and the
performance, it protects the lubricant and prolongs the
overall life of the compressor. On diesel engine driven
0 400
#7248
Fig.4 Pressure Switch Gage
Pressure Switch Adjustment
Remove the cap in the center of the dial of the
pressure switch-gage unit. Insert the special key
delivered with your compressor and turn clockwise to
increase or anticlockwise decrease the setting of the
first dial. Than push the key gently and perform the
same operation for the second dial. When done,
remove the key, return the cap in place and store the
key in a safe place so that unauthorized persons
cannot reach. Do not attach the key onto the switch or
canopy it self. The key on a new compressor is
attached in the back of the switch-gage; open the door
and remove it for safe storage elsewhere

WARNING
The oil inside the pressure control switch-gage is special dielectric oil. DO NOT USE ANY OTHER OIL TO
TOP UP OR FILL THE PRESSURE SWTICHGAGE

WARNING: The lifespan of a filter depends on many factors including proper maintenance, humidity
levels, location of compressor, etc. Always air on the side of caution as operating your compressor
without a properly functioning filter can be fatal, particularly if used for breathing air.

Air Purifier Care

WARNING: Before replacing the cartridge, clean the thoroughly. Install the cartridge with care, making sure
moisture separator and the purifier housing that the o-rings are in good condition and are in place.

Instruction Manual
I – 8. Long Term Storage
Long Term Storage:
Follow these instructions whenever the compressor will
not be used for six months or more:
1. Store the compressor indoors, in a dry and clean
room.
2. Run the compressor under pressure for about 10
minutes
3. Check all the pipes, fittings, filters, drain points,
safety valves and make sure there are no leaks.
4. When the compressor is warm, shut it down.
5. Drain the condensate from the moisture trap and
the purifier.
6. Remove the intake filter; jog the compressor for a
few seconds, while spraying a small amount (5 - 6
cc) of compressor oil through its intake. Stop the
compressor.
7. Close all the valves.
8. Remove the mains supply.
9. Place a dust cap at the intake port.
W31- Series Breathing Air Compressors
Page 10.
10. See specific motor / engine instructions for long
term storage.
Restarting after long term storage:
1. Clean the dust from the compressor.
2. Remove the dust cap from the intake port.
3. Check the oil level; make sure there are no leaks
or sweating around the connections, gaskets etc.
4. Run the compressor until warm, for about 1o
minutes, with all the drain valves, filling valve (or
outlet valve) opens. (the compressor will run
against atmospheric pressure with no load)
5. Check for leaks at the connections, fittings, safety
valves etc.
6. Stop the compressor; drain the oil while still hot;
install a new purifier cartridge and an intake filter
element.
7. Run the compressor again; verify that there are no
leaks.
8. Put the compressor in normal service.
 W31- Series Breathing Air Compressors
Instruction Manual Page 11.

I – 9. Maintenance
Lubricants: The compressor crankcase is designed to take 0,250 Lt. Oil. The lubricants have to be changed every
100 working hours. In any case, if these hours are not reached within 6 months, replace the oil no later than every 6
months.
Use the proper lubricant at all times. Do not mix different lubricants. Here is a list of recommended oils:

Lubricant to be used an all W31 Series High Pressure compressors: UL 751

Maintenance Table

Maintenance  Period  DAILY WEEKLY 100 Hours 400 Hours 1000 Hours
I:Inspect/M:Maintain/R:Replace I M R I M R I M R I M R I M R
Oil Change  
INTAKE FILTER  
V - BELT  
Pressure Vessels w/o auto drain valve.
1. Condensate Drain 
2. Pressure vessel test 
PIPING & CONNECTIONS
1. Leaks 
2. Tightening of bolts & fittings   
CLEANING
1. Intercoolers & After cooler  
2. Flywheel, cylinder fins 
3. General   
SWITCHES & GAGES
1 Pressure Switch-gage Settings (W31x2)   
2. Pressure Gages 
SAFETY VALVES  
COMPRESSOR VALVES  
Piston Rings
1st & 2nd stages  Check
3rd Stage  Replace
ELECTRICAL (for W31x2 Series)   
1. Contactor/Soft Starter connections  
2. Contacts
3. Current (loaded and unloaded) 
3. Terminals (tighten the screws)  
  
Filling Valves
Whips & Yokes   
Vibration Mounts, motor mounts  
Purifier Cartridge

I – 10. MAINTENANCE PROCEDURES

 W31- Series Breathing Air Compressors
Instruction Manual Page 12.

CAUTION
Bring the main isolating switch to “Off” [or `0`] position before attempting doing any repair work on the unit to
prevent accidental (or automatic) starting. Blow down all pressure from the compressor, filter & purifier and isolate
the unit from any outside sources of air pressure such as filling stations, cylinders etc. These simple precautions will
prevent fatal accidents

1. GENERAL 2. TORQUE VALUES

This section covers the operations which the general
users may not be too familiar. It is expected that the
user would have the average technical training &
knowledge and experience that will permit to perform
the common maintenance functions without the need
of detailed instructions.
The following table indicates the torque values to
which a torque wrench should be set for tightening the
various size attaching bolts & nuts. Use these values to
set a torque wrench to tighten these fastners at
intervals indicated in the Maintenance table.

TORQUE VALUE TABLES

Bolt or screw Thread Max. torque

Hex and Allen head M6 10 Nm (7 ft-lb)

Hex and Allen head M8 25 Nm (18 ft-lb)

Hex and Allen head M 10 45 Nm (32 ft-lb)

Hex and Allen head M 12 75 Nm (53 ft-lb)

Hex and Allen head M 14 120 Nm (85 ft-lb)

Hex and Allen head M 16 200 Nm (141 ft-lb)

Pipe connections (swivel nuts) Finger-tight+1/2turn

3. TORQUE SEQUENCE

1
3 1
6 3

4 5
2 4

2
Fig. 5 Torque sequene

Instruction Manual
4. VALVES
4.1. Initial operational check of valves
After roughly half an hour’s operation, Valves
should be checked. Note that intake line to valve
heads should be hand warm and outlet-piping
should be hot. Valves are then operating properly.
Should the intake pipe to the valve head of second
stage heat up excessively, and first stage safety
valve blow off, this would be an indication that
either intake or pressure valve of second stage is
malfunctioning. It is, therefore, necessary to
remove the valve head and to check and these
valves, or to replace them.
4.2. General instructions for changing the
valves
 Always replace valves as a complete set.
 Carefully clean dirty valves. Never use a sharp
tool for this purpose. Soak the valves in diesel oil
or petroleum and clean with soft brush.
 Lubricate valves before installing with weicon AS
040, order no. N19753, or equivalent.
 Check individual components for excessive wear.
If the valve seat and valve disks are dented,
replace the valves.
 Valve head screws must be tightened with a
torque wrench.(see page I-9)
 Check the valve space in the valve heads for dirt
and clean, if necessary.
 Use only satisfactory gaskets and o-rings on
reassembly.
 Observe the correct sequence when fitting
together again.
 After finishing all maintenance work on the
valves, turn the compressor manually using the
flywheel and check whether all items have been
correctly installed.
 30 minutes after restarting the compressor
unit stop unit, let is cool down to ambient
temperature and retighten valve studs and cap
nuts. Otherwise valves could work loose due to
settings of the gaskets.
 Remove and check the valves every 1000
operating hours.
 Replace the valves every 2000 operating hours
to avoid fatigue failure.
3.3. Changing the valves of the 1st stage
Removal of 1st stage pressure valve:
 Remove cap nut
 Loosen Allen set screw
 Remove the coupling
Assemble in reverse sequence
W31- Series Breathing Air Compressors
Page 13.
CAUTION
In order to avoid damaging the special tool or
the valve when using the tool, ensure that it is
pushed properly and firmly into the valve bore
so that it will not tilt when it is turned
Intake and pressure valve of the 1st stage is combined
in one plate valve under the valve head. Check that
marks “TOP” is really at the top when installed.
3.4. Changing valves of the 2nd stage
 Unscrew intake and pressure lines from the
cylinder head (7, Fig.6).
 Remove internal hex. Screws fixing cylinder head
and completely remove the cylinder head from the
cylinder.
 Insert two metal pins – 8-mm diameter, any length
– in the holes in the cylinder head and secure
these in a vice with the cylinder head on top.
1
5
2
3
4
7
6
Fig. 6 Valves, 2nd stage
 Unscrew intake valve body with the special
tool.Fig.7)
CAUTION
In order to avoid damaging the special tool or the
valve when using the tool, ensure that it is pushed
properly and firmly into the valve bore so that it is
will not tilt when it is turned.
 Turn the cylinder head and replace it on the metal
pins.
 Unscrew the cap nut (1, Fig. 6) refer to Fig.8.
 Unscrew stud (2) approx. 5 turns.

Instruction Manual
Fig. 7 Removing the intake valve
 Unscrew screw - in pressure plug (3), take out the
pressure valve parts.
 Clean intake and pressure valves and check for
damages. Valve seats and plate valves must not
show any signs of wear damage. Replace damaged
parts.
Fig. 8 Unscrewing the cap nut
 Check O-ring (4), replace if necessary.
 Clean cylinder head. Check that the intake
pressure valve bores are in perfect condition.
 Check with a precision straightedge that the
underside of the cylinder head is flat, if necessary
use an emery cloth to smooth out the surface.
W31- Series Breathing Air Compressors
Page 14.
CAUTION
Valve spring and valve plate must not be
jammed.
Fig. 9 removing the screw-in pressure plug
 Check valve function. To do so, blow compressed
air through the valve in the direction of flow.
 Secure the intake valve as follows:
Peen the cylinder head aluminium on the screw-in
thread of the intake valve in two places opposite one
another with a small drift pin, diameter approx. 5mm
(fig. 10)
 Insert the pressure valve parts and the o-ring.
Fig. 10 Securing the intake valve
NOTE
Check the pressure valve function and stroke
by lifting the valve plate.
 Screw in the screw-in pressure plug with a
pressure pad and tighten.
NOTE
 W31- Series Breathing Air Compressors
Instruction Manual Page 15.

Ensure that the stud is unscrewed.

 Screw in the stud firmly, fit a new gasket and

secure with the cap nut.
 Put the cylinder head on the cylinder and secure it
with the internal hex. screws, for the correct
torque value, see page I – 9.
 Reconnect the intake and pressure lines.
4.5. Changing the valves of the 3rd stage
For removal and installation of the 3rd stage intake
valve proceed according to 4.4. Pressure valve (5) is
merely inserted into valve head (7). It is sealed y O-
ring (4) and fixed to the valve head by stud (3).
Reinstall pressure valve (5) in reverse sequence:
 Put O-ring (4) into valve head (7). Check O-ring
for abrasions.
 Insert pressure valve (5). Put on valve head covers
(8).
 Fix valve head (7) with internal hex. screws.
 Screw in and fasten stud (3).

CAUTION
Check intake and pressure valves together, only.

Removal and reinstallation of 3rd stage pressure valve

(Fig. 11).
 Remove acorn nut (1), rewind stud (3) up to three
or four turns.
 Remove internal hex. Screw (9) fixing valve head
(7), take off valve head cover (8).
 Put two screwdrivers into the groove of outlet
valve body, see fig. 12. If necessary loosen valve Fig. 12 Removal of 3rd stage pressure valve
first by using a 13-mm spanner on the flat
surfaces.
Lift out pressure valve (5) together with o-ring (4).
 Put on gasket (2)
 Screw on acorn nut (1).
1
9
2
3
8

4
5

Fig. 11 Valve head 3rd stage


Instruction Manual
1. COMPRESSOR WILL NOT OPERATE
Probable Cause
1. No electrical power
2. Motor starter overload tripped
3. Pressure switch not making contact
2. Slow filling
1. Intake filter blocked
2. One or more valve sets are not closing
due to dirt or carbon collection
3. Worn piston springs; compressed air
blowing into the crankcase
4. Worn cylinders
5. Leaks in the system
3. Pressure is not building up
1. Moisture separator drain valve, filling
valve or other fittings leaking
2. Safety valves are blowing at pressures
below their settings
3. Pressure gage reading faulty
4. Safety Valves Blowing
1. If 1st stage valve is blowing, the 2nd
stage valve may not be properly closing.
1. If 2nd stage valve is blowing, the 3rd
stage valve may not be properly closing.
3. The safety valve is faulty
4. The 3rd stage piston is stacked
5. Compressor running hot
1. Hot ambient, insufficient ventilation
2. Inlet and discharge valves are worn or
dirty and not closing properly.
3. Wrong direction of rotation
4. Low oil level
6. Odors in the compressed air
1. Purifier cartridge saturated
2. Improper oil
3. Wrong direction of rotation
4. Carbonization of valves
W31- Series Breathing Air Compressors
Page 16.
I – 11. Trouble Shooting
Remedy
Switch the power on
Re-start and check if trips again. Make sure that the compressor is not
starting against load, such as against pressurized purifier.
Check the pressure switch; replace if needed.
Replace the filter element
Check the interstage pressure against the values indicated in this
manual. Check the valves; clean or replace the valves.
Replace the piston rings.
Replace the cylinders
Check, correct fault.
Check, re-seal, and tighten.
Replace the safety valve or have it re-set by authorized services.
Check with another pressure gage; Replace the pressure gage if
required.
Check, replace the 2nd stage valves if required.
Check, replace the 3rd stage valves if required.
Check; replace.
Replace the piston assembly
Check and make sure that the ambient temperatures are below +40º C;
provide sufficient ventilation to the area.
Check, clean valves; replace if required.
Check the arrow; the compressor flywheel must blow air onto the
cylinders; if the direction of rotation is wrong, reverse the phases and
make sure it is running in the right direction.
Check; re fill.
Replace the cartridge
Drain the oil; flush and fill the compressor with proper oil (0,25 Lt)
Check the arrow; the compressor flywheel must blow air onto the
cylinders; if the direction of rotation is wrong, reverse the phases and
make sure it is running in the right direction.
Clean; make sure that the ambient temperatures are within permissible
 W31- Series Breathing Air Compressors
Instruction Manual Page 17.

limits.
Warning
1. Do not alter safety valve settings
2. Do not alter pressure switch setting out with the
operational limits of the compressor.
3. Do not repair the hoses; if damaged replace.
4. Do not use work hoses; check the hose
periodically.
5. Check for leaks from time to time by using soaped
water.
6. Before any maintenance or repair works, isolate
the mains supply blow down all the compressed air
from within the purifier and other elements - if
any-.
7. Do not carry any works if you are not familiar with
the principles and basics of high-pressure
compressors.
8. Call on the factory for any assistance.

I – 12. Addendum For Gas Compressors

The gas compressors are supplied with safety valves
the discharge ports of which have to be piped to
remove the gas blown to a remote and safe area. For
convenience the safety valves discharge ports are
piped to a single manifold. Pipe this manifold to an
area where -if the safety valve blows, the gas will not
create a hazardous situation.
Also make sure that all electrical works are done
according to local safety regulations.
See the drawings that are attached when the
compressor is built for gas applications, to identify the
various system components.

I – 13. System Layout

W31x2 Series electric motor driven compressors

985(38,8")

)
,8"
(34
5
47
0(1 88
8,5
")
Drwg.# 7365
 W31- Series Breathing Air Compressors
Instruction Manual Page 18.

W31 Series electric motor driven compressors

340 770

Safety Valve
Purifier

450
Condensate Separator
Drain Valve Oil Level
Wheel
Oil Discharge Plug Belt Guard

Drw# 6991-01

Purifier
Drain Valve

W31 Series mariner compressors

850
340

Belt Guard
Safety Valve
Purifier
450

Condensate Separator
Drain Valve Oil Level
Wheel
Oil Discharge Plug
Drw# 6991-02
 W31- Series Breathing Air Compressors
Instruction Manual Page 19.

Ownership Records
If this section is not filled in, we strongly recommend that you make a record of all the data available to
you upon receipt of the equipment. You will need to advise these details on any warranty matters
and/or placing orders for spare parts.

Compressor System
Type 3 stage breathing air compressor
Model W31 – 2 - – P2
Serial Number
Medium Air
Application Breathing Air Cylinder filling
Rated Free Air (gas) delivery 100 lt/min
Operating Pressure BAR
General Arrangement Drawing.
Process & Instrument Drawing.
Production File Number
Relevant Drawing Numbers
Parts List

Compressor Unit
Type Recip. Serial Number
Model
Year Max. Operating Press. Inlet Pressure
Atmos
pheric
Application Air Oil Type UL 751 Other
Stroke 40 LP Bore x nr.of LP cyl. 88 36&14
HP
Bore
Electric Motor
Make Serial Number
Type
Power (kW) Power (HP) RPM 2950
Voltage Frequency Phase 3
Insulation F Frame Type IP54
Current Rating
Full Load Current Off Load Current

Drive
Belt dr. Compressor Flywheel Motor Sheave
Type
Belt Section 13 mm Belt Size
Number
 W31- Series Breathing Air Compressors
Instruction Manual Page 20.

of belts
Pressure Control
Pressure switch gage Model Make Alkin
Type
Differential Cut out pressure
P. Cut In
pressure
Other Data
Electrical Control Panel & Motor Starter Drawing Number
Parts List Number
 W31- Series Breathing Air Compressors
Instruction Manual Page 21.

COMISSIONING REPORT – INITIAL START UP

CUSTOMER DETAILS
Name of the Company

Address

Contact Name Position Phone Fax

Name of Plant Where Equipment

Installed
(If different than the above)
Address

Contact Name Position Phone Fax

Distributor

Persons Attending the Commissioning

Full Name Position In charge of Signature

Equipment Details
Model Serial Nr. Date of purchase Date of comissioning

Application
Medium  Air  Gas (specify) : …………………………………………………………………
PRELIMINARY CHECKS Remarks Signature
Compressor Received properly 
Location suitable/ventilated

Bolitng down-canopy/sub-base

Piping in the compressor intact 
Oil Type

Oil Level in the crankcase

External Conn.s & Pipework Suitable

All electrical connections checked

Mains Supply Voltage and Freq. V Hz

 W31- Series Breathing Air Compressors
Instruction Manual Page 22.

Other Remarks


 W31- Series Breathing Air Compressors
Parts Book
Page 23.

START UP CHECKS Remarks Signature

Direction of rotation 
Start up current and voltage  Amps.
Volts
Fill in the pressure reading 
table
Pressure switch cut out  Bars
pressure
Main Motor Current and voltage at full load Amps. Volts

Max current and voltage ratings & supply
frequency conform the nameplate values. 
Vibration 
Noise 
No back flow in the Check valve when the V Hz
compressor stops. 
Interstage and final safety valves not leaking

Ambient Temperature   C
Crankcase oil temperature after 30 minutes of  C
operation 
Discharge air/gas temperature after 30  C
minutes of operation 
Duty Cycle (…min operating;  Min. runnig;
min.stops
Other Remarks 
Pressure Readings
st nd rd
1 stage 2 3 stage 1st stage 2nd stage 3rd stage
stage
50 Bars 200 Bars
100 Bars 250 Bars
150 Bars

Engineer in charge of the plant

Full Name
Remarks

Singature Date

Distributor / Manufacturer’s Representative Attending the Commissioning

Full Name
Remarks

Signature Date

Other Attendants
Full Name
Remarks
 W31- Series Breathing Air Compressors
Parts Book
Page 24.

Singature Date
 W31- Series Breathing Air Compressors
Parts Book
Page 25.

1
2
3

9 5
6
7 4
8

10

8 11
7 13

12
14

15

22 18
19 16
23
17

25
24 21
27
26 20
29 6979-02-200503 C
28
 W31- Series Breathing Air Compressors
Parts Book
Page 26.

FIGURE 1 - COMPRESSOR FRAME ASSEMBLY

Ref Nr. Part Nr. Description Qty
1.1 7867-38 ALLEN SCREW 1 M8x30 SST
1.2 7104-03 SPRING WASHER 1 M8
1.3 6885-01 WASHER 1 M8
1.4 6998 WHEEL-V-belt 1
1.5 6999 OIL SEAL 1
1.6 7003-03 LOCKRING 1
1.7 7030 BEARING 2
1.8 7003-04 LOCKRING 2
1.9 6884-01 NUT-hex 4 M8
1.10 6904-02 COVER-shaft end 1
1.11 6904-03 GASKET-shaft end cover 1
1.12 7000 CRANKSHAFT 1
1.13 6904-01 CRANKCASE 1
1.14 6882-09 SCREW 4 M8x1,25x20
1.15 8025-01 CONNECTING ROD SET 1
1.16 7001 ROD-connecting-2nd&3rd stg 2
1.17 7002 ROD-connecting-1st stg 1
1.18 6885-02 WASHER 1
1.19 7003-01 LOCKRING 1
1.20 6902-01 COVER-crankcase 1
1.21 6893-05 O RING-crankcase cover 1 136,2x3,53
1.22 6902-02 PLUG-oil filler 1
1.23 6893-11 O RING-oil filler plug 1 19,5x1,78
1.24 6902-04 OIL LEVEL GAGE 1
1.25 6893-04 O RING-oil disch plug 1 20x1,57
1.26 6882-04 PLUG-oil disch 1
1.27 6894-04 FIBER WASHER 1
1.28 6882-05 SCREW 1 M6x15(FLANSLI)
1.29 6893-12 O RING 1 5,8x1,9
 W31- Series Breathing Air Compressors
Parts Book
Page 27.

3rd stg. look at figure 3

13
14
26

15

17

16
2 1
26 26
18

look at figure 3
8 19
7
21 20

2nd stg. look at figure 3

6 4
9 10
look at figure 4

6
look at figure 4

12
11
26

8 6
look at figure 4

6979-03-210503 E

FIGURE 2 - MODELW31 BARE COMPRESSOR

 W31- Series Breathing Air Compressors
Parts Book
Page 28.

Ref Nr. Part Nr. Description Qty

2.1 6881 SOCKET 3 M6
2.2 6883-03 ACORN NUT 1 M6
2.3 6880-01 TIE ROD 4 M6x142
2.4 6872 GASKET 1
2.5 6871 CYLINDER-1st stg 1
2.6 6870 GASKET 3
2.7 7187-02 FITTING-1/8xØ6 for pl. tube 2
2.8 7187-06 ELBOW-1/8xØ6 for pl. tube 2
2.9 6997-02 TUBE-PL 1
2.10 7867-59 ALLEN SCREW 6 M8x35 SST
2.11 7867-63 BOLT-Hex. 4 M6x20 SST
2.12 6834 CYLINDER-2nd stg 1
2.13 7867-68 ALLEN SCREW 6 M8x55 SST
2.14 6884-21 NUT 4 M6 SST
2.15 6880-02 TIE ROD 4 M8x172
2.16 6841 SLEEVE-3rd stg 1
2.17 6893-02 O RING 1 23,53x1,78;NBR
2.18 6842 CYLINDER-3rd stg 1
2.19 6893-10 O RING 1 64x2;NBR
2.20 6892 CROSSHEAD CYLINDER-3rd stg. 1
2.25 6997-01 TUBE-PL 1
2.26 7091-17 WASHER 12 M6 SST
 W31- Series Breathing Air Compressors
Parts Book
Page 29.

2nd STAGE INLET&DISCHARGE VALVE ASSEMBLY

1st STAGE VALVE ASSEMBLY

22
14
11 21
2 23
13 15
10
16 18
9 17
6
8
1 5
11 19
7
3 20

4
12

3rd STAGE INLET&DISCHARGE VALVE ASSEMBLY

32 22

33 31
21
34
35 23

36

24 37

30

29
28
25
27

26
6979-01-210503 D

FIGURE 3 - VALVE ASSEMBLIES

 W31- Series Breathing Air Compressors
Parts Book
Page 30.

Ref Nr. Part Nr. Description Qty

3.1 6873-01 1st STAGE VALVE COMPLETTE 1
3.2 6875 •TOP COVER-1st stg 1
3.3 6874 •GASKET 1
3.4 6873 •VALVE ASS'Y-1st stg 1
3.5 6897-01 •2nd STAGE VALVE COMPLETTE 1
3.6 6887-05 •INLET VALVE ASS'Y-2nd stg 1
3.7 6887-01 •• BODY-2nd stg inlet valve 1
3.8 6887-02 •• SPRING-2nd stg inlet valve 1
3.9 6203-03 •• DISC-2nd stg inlet valve 1
3.10 6887-03 •• SEAT-2nd stg inlet valve 1
3.11 6894-01 •WASHER 2
3.12 6835-01 •VALVE HEAD-2nd stg 1
3.13 6888 •DISCHARGE VALVE ASS'Y-2nd stg 1
3.14 6888-02 •• BODY-2nd stg disch valve 1
3.15 6888-03 •• SPRING-2nd stg disch valve 1
3.16 6203-03 •• DISC-2nd stg disch valve 1
3.17 6888-04 •• SEAT-2nd stg disch valve 1
3.18 6888-01 •CAP-2nd stg disch valve 1
3.19 6894-02 •WASHER 1
3.20 6893-01 •O RING 21,82x3,53 1
3.21 7867-33 •BOLT M8x25 2
3.22 6883-04 •ACORN NUT M8 2
3.23 6894-03 •WASHER 2
3.24 6898-01 3rd STAGE VALVE COMPLETTE 1
3.25 6815 •INLET VALVE ASS'Y-3rd stg 1
3.26 6815-01 •• BODY-3rd stg inlet valve 1
3.27 6815-04 •• SPRING-3rd stg inlet valve 1
3.28 6815-02 •• DISC-3rd stg inlet valve 1
3.29 6815-03 •• SEAT-3rd stg inlet valve 1
3.30 6843-01 •VALVE HEAD-3rd stg 1
3.31 6814 •DISCHARGE VALVE ASS'Y-3rd stg 1
3.32 6814-01 •• BODY-3rd stg disch valve 1
3.33 6814-04 •• SPRING-3rd stg disch valve 1
3.34 6814-02 •• DISC-3rd stg disch valve 1
3.35 6814-03 •• SEAT-3rd stg disch valve 1
3.36 6893-09 •O RING 16x1,57 1
3.37 6844 •TOP COVER-3rd stg 1
 W31- Series Breathing Air Compressors
Parts Book
Page 31.

15 17

1
6
11 16
5 10
14
4 9
12 3
13 2 8 7
14 4 9
3rd STAGE 1st STAGE 2nd STAGE
PISTON&RING ASS'Y PISTON&RING ASS'Y PISTON&RING ASS'Y

6979-4-290500 B

FIGURE 4 - PISTONS & RINGS ASSEMBLY

Ref Nr. Part Nr. Description Qty

4.1 7004 PISTON COMPLETE-1st stg 1
4.2 6899-01 • PISTON-1st stg 1
4.3 6900 • PISTON PIN-1st stg 2
4.4 7003-02 • LOCK RING,PISTON PIN-1st stg 6
4.5 7008 • RING SET-1st stg 1
4.6 7005 PISTON COMPLETE-2nd stg 1
4.7 6836 • PISTON-2nd stg 1
4.8 6837 • PISTON PIN-2nd stg 1
4.9 7003-02 • LOCK RING,PISTON PIN-2nd stg 2
4.10 7009 • RING SET-2nd stg 1
4.11 7006 CROSSHEAD PISTON COMPLETE-3rd stg 1
4.12 6899-02 • PISTON-3rd stg crosshead 1
4.13 6900 • PISTON PIN-3rd stg 1
4.14 7003-02 • LOCK RING,PISTON PIN-3rd stg 2
4.15 7007 PISTON COMPLETE-3rd stg 1
4.16 6845 • PISTON-3rd stg 1
 W31- Series Breathing Air Compressors
Parts Book
Page 32.

4.17 7010 • RING SET-3rd stg 1

17
18

16

10
15
3
1 14
5
9
2 4 13
6 12

7
8 11

6979-05-210503 B

FIGURE 5 - W31 CONDENSATE SEPARATOR&PURIFIER ASS'Y

Ref Nr. Part Nr. Description Qty

5.1 6876 INLET FILTER ASS'Y 1
5.2 6876-01 FILTER ELEMENT 1
5.3 7831 NIPPLE 1
5.4 6916 CONDENSATE SEPARATOR ASS'Y 1
5.5 6916-01 • BODY 1
5.6 6916-03 • DIFFUZER 1
5.7 6893-06 • O RING 1 28,17x3,53;NBR
5.8 6916-02 • COVER 1
5.9 7302 PURIFIER ASSEMBLY 1
5.10 7302-01 • BODY 1
5.11 6702 • PURIFIER ELEMENT 1
5.12 6702-11 • O RING 1 Ø9.19xØ2.62
5.13 6702-10 • O RING 1 Ø7,6xØ2,62;NBR
5.14 6893-07 • O RING 2 40,65x5,33;NBR
5.15 7302-02 • ADAPTER 1
5.16 7303-03 • COVER 1
5.17 7867-59 • ALLEN SCREW 1 M8x35 SST
5.18 7867-06 • ALLEN SCREW 2 M8x20 sst
 W31- Series Breathing Air Compressors
Parts Book
Page 33.

11
10
12

12

9 17
16

40 2
2
2
1 1
2
37
15
36
14
2
2
4 7
13 1
19 7
3
26
13 5 6

22 25
21 38
20
18 25
9
39
23
24

41 27
42 35
43 34
33 28
32 31

39
29
30

6979-06-020603 D

FIGURE 6 - W31 GENERAL PIPING

 W31- Series Breathing Air Compressors
Parts Book
Page 34.

Ref Nr. Part Nr. Description Qty

6.1 7084-02 ELBOW 2 ¼x¼ Sst
6.2 7425-01 FITTIG 6 ¼xØ10 Sst
6.3 6907-01 INTERCOOLER ASS'Y-1st stg/2nd stg 1
6.4 6907-02 • INTERCOOLER TUBE ASS'Y 1
6.5 7961-05 • CLAMP 1
6.6 7961-06 • CLAMP 1
6.7 7867-57 • ALLEN SCREW 2 M4x20 SST
6.8 6908-01 INTERCOOLER ASS'Y-2nd stg/3rd stg 1
6.9 6908-02 • INTERCOOLER TUBE ASS'Y 1
6.10 7961-04 • CLAMP 1
6.11 7961-03 • CLAMP 1
6.12 7867-57 • ALLEN SCREW 2 M4x20 SST
6.13 7672-02 ELBOW CONNECTOR 2 ¼x¼ Sst
6.14 7020 DRAIN VALVE ASSEMBLY 2
6.15 7083-02 PLUG 1 ¼ Sst
6.16 7019-01 TUBE ASS'Y-Condensate Sep./3rd stg 1
6.17 7422-01 FITTIG 2 ¼xØ6 Sst
6.18 6909-01 AFTERCOOLER ASS'Y 1
6.19 6909-02 • AFTERCOOLER TUBE ASS'Y 1
6.20 7961-02 • CLAMP 1
6.21 7961-01 • CLAMP 1
6.22 7867-45 • ALLEN SCREW 1 M4x30 SST
6.23 7091-36 • WASHER 1 M4 SST
6.24 6884-17 • NUT 1 M4 SST
6.25 7867-57 • ALLEN SCREW 2 M4x20 SST
6.26 7890-01 NIPPLE-HOSE 1
6.27 7912-01 HOSE-1 m 1
6.28 7026 PRESSURE GAGE 1
6.29 7891-01 FILLING VALVE&BOTTLE CONNECTION ASS'Y 1
6.30 7891-06 • FILLING VALVE 1
6.31 7891-03 • HANDLE 1
6.32 7670-13 • O-RING 1
6.33 7880-05 • BOTTLE CONNECTION 1
6.34 7880-06 • O-RING 1
6.35 7429 • YOKE 1
6.36 7933-02 SAFETY VALVE 1 7 BAR
6.37 7933-04 SAFETY VALVE 1 35 BAR
6.38 - SAFETY VALVE 1
6.38.1 7933-08 SAFETY VALVE 240 BAR
6.38.2 7933-20 SAFETY VALVE 320 BAR
6.39 7829-04 O-RING 2 Ø6.07xØ1.78;90Sh
6.40 7672-12 ELBOW 1 1/4"Mx1/4"F (Ø7)
6.41 7038-02 SEAT-BOTTLE CONNECTION 1
6.42 7091-32 LOCK WASHER 1 M8 SST
6.43 7867-63 HEX.BOLT 1 M8X20 Sst;HEX.
 W31- Series Breathing Air Compressors
Parts Book
Page 35.

5 22
22 8
7 8 8 22
8 9
15 3 8 19 7
16 21 8
13

12
6

13
14 9
14 13
18
10 14
11 14
1 17
20 6979-07-310503 E
18

17

FIGURE 7 - SUBBASE & BELT GUARD ASSEMBLY

Ref Nr. Part Nr. Description Qty

7.1 6913-01 SUBBASE 1
7.2 6913-02 CHANNEL-right 1
7.3 6913-03 CHANNEL-left 1
7.4 6913-14 BELT GUARD 1
7.5 6913-11 PLATE-BELT GUARD 1
7.6 7867-69 BOLT-SHEET IRON 11
7.7 7867-09 ALLEN SCREW 5 M6x20 SST
7.8 7091-17 WASHER 9 M6 SST
7.9 7823-03 NUT-INSERT 5 M6
7.10 6953-02 WHEEL 2
7.11 6953-03 PIN 2
7.12 7867-68 ALLEN SCREW 2 M8x55 SST
7.13 7091-34 WASHER 7 M8 SST
7.14 6884-19 NUT 6 M8 SST
7.15 7867-62 HEX.SCREW 4 M8x20 SST
7.16 7091-32 LOCK WASHER 4 M8 SST
7.17 6953-01 VIBRATION MOUNT 2
7.18 6953-04 SPACER 2
7.19 6913-15 BRACKET 1
7.20 6884-18 NUT 2 M10 SST
 W31- Series Breathing Air Compressors
Parts Book
Page 36.

7.21 6884-21 NUT 1 M6 SST

7.22 7867-03 ALLEN SCREW 3 M6x10 SST

5
18
6
19

1
1 2
2 3
3 3
4
6
3 7
4 7
6
9
10
6
14
8
9 13
16
14 2
16 16
17 12
16 11
15
17

6979-08-020603 D

FIGURE 8 -Support For Coolers, Water Separator and Purifier ; Screw

Ref Nr. Part Nr. Description Qty
8.1 7867-61 HEX. SCREW 8 M8x30 SST
8.2 7091-32 LOCK WASHER 10 M8 SST
8.3 7091-34 WASHER 16 M8 SST
8.4 6884-19 NUT 8 M8 SST
8.5 7027-01 CLAMP-Condensate Sep. 1 M6x157
8.6 7091-17 WASHER 9 M6 SST
8.7 6883-03 ACORN NUT 4 M6 SST
8.8 7091-35 LOCK WASHER 2 M6 SST
8.9 6884-12 NUT 3 M6 SST
8.10 7867-60 ALLEN SCREW 2 M6x30 SST
8.11 7867-06 ALLEN SCREW 2 M8x20 SST
8.12 7027-02 CLAMP-Purifier 1 M6x287
8.13 6913-05 PLATE 1
8.14 7867-57 ALLEN SCREW 2 M4x20 SST
8.15 6913-08 SUPPORT 1
8.16 7091-36 WASHER 4 M4 SST
8.17 6884-17 NUT 2 M4 SST
 W31- Series Breathing Air Compressors
Parts Book
Page 37.

8.18 7867-03 ALLEN SCREW 1 M6x10

8.19 6913-16 HANDLE 1