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LOW VO LTAG E AC D R I V E S
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Next level of reliability.
One product, many applications.
Simpler than ever before.
Integrated essentials.
3
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Table of contents
019-020 Options
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ACS560 all-compatible drive
Integrated essentials and options for
your needs
Easy of use
The user-friendly Icon based
control panel is standard, giving
the user a delightful experience.
Integrated essentials
Essentials such as
Modbus RTU interface,
brake chopper, safe
torque off, DC choke, EMC
filter, digital and analog
IO's make ACS560 an all
convenient drive.
Fieldbus
autoconfiguration
Fieldbus
autoconfiguration
functionality with all major
All compatible
automation communication
Compatible with assistant control
networks, assures faster
panels ACS-AP-S, ACS-AP-I & ACS-
connection to your devices
AP-W (Bluetooth) with Hindi language
with just one setting.
support.
Bluetooth enabled control panel allows
the user to connect to the drive with
mobile through "Drive tune" mobile App.
5
100 Power %
Power is
Energy optimizer 75
proportional
to speed3
Energy optimizer help you save
energy and energy efficiency 50
information helps you monitor
consumption, savings and CO 2 25
reduction.
12.5
Speed %
25 50 75 100
Additional external
options
Specially designed
options such as input
choke, output choke,
brake resistor to
make the system more
Remote monitoring
Remote monitoring with
a built-in web server and
standalone data logger,
the NETA-21 enables
worldwide and secure
remote access to drives
Start-up and maintenance tool with primary focus
Drive composer PC tool for startup, on remote condition
configuration, monitoring and monitoring.
process tuning. ACS560 also introduces
Automation Builder-Drive Manager Eco remote monitoring
for single point of commissioning solution targeting remote
and monitoring of your drives diagnosis and support.
together with other automation
products such as PLC, HMI etc.,
Drive size tool and Energy save
calculator to make data driven
decisions.
6 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 6 0 , C ATA LO G
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ACS560 perfect fit drive
Specification and features designed
after listening to the user
The user driven features and reliable design of ACS560 ensures
effortless commissioning and operation in challenging conditions
Robust design and quality, suits Indian condi- Fit and Play
tions Rapid connectivity to control systems with
ACS560 uses protective coated circuit boards and intelligent Fit & Play fieldbus configuration
individual air cooling lanes, all 3 phase current facility. Modbus RTU as standard, optional
measurement to help ensure highest performance, Profibus, Profinet, EtherCat, Canopen and
high reliability and a long lifetime. ACS560 Modbus TCP. Mobile,remote monitoring
designed to work up to +55 deg C ambient connection ready.
conditions.
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High reliability, long life
Rigorously tested to ensure trouble
free operation
Multiple levels of in-depth tests performed at various stages of
development, ensures quality and reliability
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Increased productivity
Consistent quality of the end product
ACS560 enables a process to achieve fast and accurate speed control
while continuously maintaining the quality.
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Energy efficiency
Faster returns on investment
It pays back. The payback time for using variable speed drives is very
short, and the return on investment can come within months.
According to life cycle approach, the purchase Energy saved with ABB's variable speed drives
cost of a motor and a drive is just a few percent • The installed base of ABB drives saved about
compared to the energy spent to run the equip- 490 TWh in 2015, equivalent to the consumption
ment over its entire lifetime. per year of more than 110 million households in
EU.
Energy
Purchase and installation • If 490 TWh would have been generated by fossil
5% 92% fuel powered electricity plants, ABB drives
reduced CO2 emissions in 2015 by about 410
million tons, corresponding to the yearly
emission of more than 90 million cars.
Maintenance
3% 100 Power %
100
80
Power required (%)
60
40
20
0
0 10 20 30 40 50 60 70 80 90 100
Flow (%)
Pump
(theoretical)
Throttling
VSD
On-off control
1 2 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 6 0 , C ATA LO G
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Special features
For increased operational efficiency
ACS560 is designed with a focus on the needs of users who require
specific features for higher efficiency in general purpose
applications.
PFC and SPFC application macro with auto Pharma application macro with integrated brake
change and interlock chopper and brake resistor package
• Predefined PFC and SPFC macro’s logic and • Pharma application macro has pre-configured
parameterization ensures quick commissioning parameters to commission pharma reactor
of the fan or pump, keeping the system cost is equipment by changing only one parameter
low as there is no need of a PLC. • Integrated brake chopper offers competitive
• Auto-change functionality ensures the even run advantage
time of all pumps or fans in the system to have Packaged brake resistor avoids resistor selection
even wear and avoid downtime of the pump/fan process and procurement hassles
• Interlock provides option to exclude a pump or
fan from the system for maintenance or manual
direct on-line start
X5 Built–in modbus
29 B+
30 A- Internal modbus RTU (EIA-485).
31 DGND
(Frame R0 – R2)
S100 TERM & BIAS Termination resistor and bias resistor switch
(Frame R3 – R8)
S100 TERM Termination resistor switch
S200 BIAS Bias resistor switch
R0 – R2 R3 – R8
R3-R8 33 - OUT1
Safety tourque off function. factoryconnection.
34 SGND OUT2 both circuite must be closed for the drive to start.
see safe torque off function in the drive hardware
35 OUT1 SGND
manual.
36 IN1 IN1
37 IN2 IN2
X10 24 V AC/DC (frame R6-R8)
40 24 VACDC-In 24V AC/DC input for control unit power supply
when external main power is disconnected
41 24 VACDC-In
Redundant auxiliary voltage output (frame R0-R2)
42 +24 V Aux. voltage output +24 V DC, max. 250mA
43 DGND Aux. voltage output common
44 DDOM Digital input common for all
1 6 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 6 0 , C ATA LO G
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Te c h ni ca l d etai l s
Mains Connec tion Env ironmental limits
Vo l t a g e a n d p o w e r r a n g e 3 -phase, UN Ambient temperature
f r o m 0 .7 5 u p t o 1 6 0 k W Tr a n s p o r t - 4 0 t o +7 0 ° C
3 8 0 t o 4 8 0 V, +1 0 %/-1 5 %
Storage - 4 0 t o +7 0 ° C
Fr e q u e n c y 5 0/6 0 H Z ± 5 % Operation area -1 5 t o + 4 0 ° C n o f r o s t
Power fac tor y cosф = 0.98 allowed. R0 to R 2 frames -
Ef f i c i e n c y (a t n o m i n a l p o w e r) 98% No deration needed up to
Motor Connec tion 50 °C , deration needed
Vo l t a g e 0 t o U N, 3 - p h a s e above +50 °C to +55 °C
Fr e q u e n c y 0 to 50 0 Hz R 3 to R8 frames: No deration
Motor control Scalar and vec tor control needed up to +4 0 °C ,
Speed control Static accurac y: deration needed above
20% of motor nominal slip +4 0 °C to +55 °C .
Dynamic accuracy:
Refer HW manual for more
1% s e c o n d s w i t h 1 0 0 % t o r q u e s t e p
information.
Product compliance Coating Coated c ircuit boards
CE Cooling method
L o w Vo l t a g e D i r e c t i v e 2 0 0 6/ 9 5/ E C , E N 6 1 8 0 0 - 5 -1 : 2 0 0 7 A i r- c o o l e d Dr y clean air
M a c h i n e r y D i r e c t i v e 2 0 0 6/4 2 / E C , E N 6 1 8 0 0 - 5 - 2 : 2 0 0 7 Altitude
E M C D i r e c t i v e 2 0 0 4/ 1 0 8/ E C , E N 6 1 8 0 0 - 3 : 2 0 0 4 + A 1 : 2 0 1 2 0 to 1 ,0 0 0 m Without deration
Qualit y assurance system 1 ,0 0 0 to 4,0 0 0 m W i t h d e r a t i o n o f 1%/ 1 0 0 m
ISO 9001 and Env ironmental system ISO 14001 Relative humidit y 5 to 95% , no conden -
sation allowed
Waste elec tr ical and eletronic Degree of IP20
e q u i p m e n t d i r e c t i v e ( W E E E ) 2 0 0 2 / 9 6/ E C protec tion
R o H S d i r e c t i v e 2 0 1 1 /6 5/ E U Fu n c t i o n a l s a f e t y S a f e t o r q u e o f f,
E AC (S T O a c c o r d i n g E N
EMC according to EN 61800 -3: 2004 + A1: 2012 6 1 8 0 0 - 5 - 2 ),
A C S 5 6 0 w i t h b u i l t- i n C 3 c a t e g o r y f i l t e r a s s t a n d a r d IEC 61 508 e d2: SIL 3 ,
IEC 61 511: SIL 3 ,
IEC 6 20 61: SIL CL 3 ,
E N I S O 1 3 8 4 9 -1 : P L E
Contamination No conductive dust allowed
levels
Storage I E C 6 0 7 2 1 - 3 -1 , C l a s s 1C 2
(c h e m i c a l g a s e s),
C l a s s 1 S 2 (s o l i d p a r t i c l e s) *
Operation IEC 607 21-3 -3 , Class 3C 2
(c h e m i c a l g a s e s),
C l a s s 3 S 2 (s o l i d p a r t i c l e s) *
Tr a n s p o r t a t i o n IEC 607 21-3 - 2 , Class 2C 2
(c h e m i c a l g a s e s),
C l a s s 2 S 2 (s o l i d p a r t i c l e s) *
* C = chemically active substances
S = mechanically active substances
17
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D i m e nsions, wei g ht a n d
t y p e d e si g nation
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D i m e n si o n s a n d we i g ht
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Ty p e D e si g n at i o n
Product series
Construction
Current rating
Vo l t a g e r a t i n g
Option codes
1 8 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 6 0 , C ATA LO G
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Rati n g ta b l e s
ACS560 rating table
Maximum
Order Number Normal use Light overload use Heav y Dut y Use
output current
Pn Pn In I max P Ld P Ld I Ld P Hd P Hd I Hd
Drive Frame
[kW] [ H p] [A] [A] [KW] [ H p] [A] [KW] [ H p] [A]
ACS560 - 01- 02 A6 - 4 R0 0 .7 5 1 2.6 3.2 0 .7 5 1 2.5 0. 55 0 .7 5 1.8
ACS560 - 01- 03A 3 - 4 R0 1.1 1.5 3.3 4 .7 1.1 1.5 3.1 0 .7 5 1 2.6
ACS560 - 01- 04A0 - 4 R0 1.5 2 4 5.9 1.5 2 3.8 1.1 1.5 3.3
ACS560 - 01- 05A6 - 4 R0 2.2 3 5.6 7. 2 2.2 3 5.3 1.5 2 4
A C S 5 6 0 - 0 1 - 0 7A 2 - 4 R0 3 4 7. 2 10.1 3 4 6.8 2.2 3.0 5.6
ACS560 - 01- 09A4 - 4 R0 3 .7 5 9.4 13.0 4 5 8.9 3 4.0 7. 2
A C S 5 6 0 - 0 1 -1 2 A 6 - 4 R1 5.5 7. 5 12.6 16.9 5.5 7. 5 12 3 .7 5.0 9.4
A C S 5 6 0 - 0 1 - 0 17A - 4 R2 7. 5 10 17 2 2 .7 7. 5 10 16. 2 5.5 7. 5 12.6
ACS560 - 01- 025A - 4 R2 11 15 25 30.6 11 15 23.8 7. 5 10 17
ACS560 - 01- 033A - 4 R3 15 20 33 44.3 15 20 30.4 11 15 24.6
ACS560 - 01- 039A - 4 R3 18.5 25 39 56.9 18.5 25 36.1 15 20 31.6
ACS560 - 01- 046A - 4 R3 22 30 46 6 7. 9 22 30 42.8 18.5 25 3 7.7
A C S - B P - S B a s i c c o n t r o l p a n e l i s s t a n d a r d d e l i v e r y.
6 x D I , 3 x R 0 , 2 x A l , 2 x A O, S T O , E m b e d d e d M o d b u s R T U a r e s t a n d a r d d e l i v e r y. 1 D I i s c o n f i g u r a b l e f o r Fr e q u e n c y l n p u t ( 1 6 k H z ) .
For derating at higher altitudes, temperatures or sw itching frequenc ies, refer to HW manuals.
Nominal ratlngs
IN R a t e d c u r r e n t a v a i l a b l e c o n t i n u o u s l y w i t h o u t o v e r l o a d a b i l i t y a t 4 0 °c .
PN Ty p i c a l m o t o r p o w e r i n n o - o v e r l o a d u s e .
Maximum output current
I max Ma x imum output current . Available for 2 seconds at star t, then as long as allowed by dr ive temperature.
Light overload use
I Ld Continuous current when its used in Light dut y applications, allows 110% of I for 1 minute ever y 10 min -
utes at +50 °C for frames R0 to R 2 , at +4 0 °C for frames R 3 to R8 .
P Ld Ty p i c a l m o t o r p o w e r i n l i g h t- d u t y u s e .
Heav y- dut y use
I Hd C o n t i n u o u s c u r r e n t w h e n i t s u s e d i n H e a v y d u t y a p p l i c a t i o n s , a l l o w s 1 5 0 % o f I Hd f o r 1 m i n u t e e v e r y 1 0 m i n -
utes at +50 °C for frames R0 to R 2 , at +4 0 °C for frames R 3 to R8 .
* C o n t i n u o u s c u r r e n t w h e n i t s u s e d i n H e a v y d u t y a p p l i c a t i o n s , a l l o w s 1 3 0 % o f I Hd f o r 1 m i n u t e e v e r y 1 0
minutes at +50 °C for frames R0 to R 2 , at +4 0 °C for frames R 3 to R8 .
P Hd Ty p i c a l m o t o r p o w e r i n h e a v y - d u t y u s e .
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O ptions
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Options Code Name Description
01 Fieldbus option
F i e l d b u s , I/O o p t i o n +K45 4 FPBA- 01 Profibus DP
module
_ (For RO - R 2 frames, only +K457 FC AN - 01 Can Open
02 Optional 2 x DI, 1 x RO and STO w ill be +K469 FEC A - 01 E t h e r C AT
A ssistant control panel available in the dr ive base unit +K458 FSC A- 01 Modbus RTU
if any fieldbus option is + K 47 3 F E N A -1 1 Et h e r n e t I P, P r o f i n e t , M o d b u s T C P
_
i n c l u d e d .) + K 47 5 FENA- 21 Tw o p o r t Et h e r n e t / I P T M , M o d u -
03 Optional Bluetooth
b u s T C P, P R O F I N E T I/O
panel.
_
+L 515 BIO - 01 B I O - 0 1 I/O e x t e n s i o n m o d u l e .
04 Cold
3 x DI, 1 x AI and 1 x DO1 .
conf iguration
( Fr o n t o p t i o n c a n b e u s e d
adapter CC A - 01
w i t h t h e f i e l d b u s .)
Control Panel +J 4 0 0 ACS - AP-S A ssistant control
panel with Hindi
(a n y o f t h i s p l u s c o d e w i l l +J 4 2 5 ACS - AP- I A ssistant control
*
Suitable only for frames R3 - R8 •
**
N e e d R D U M - 0 1 ( + J 4 2 4) a d d i t i o n a l l y t o h a v e c o m p l e t e d o o r m o u n t i n g k i t .
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02 03 04
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01
2 0 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 6 0 , C ATA LO G
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05 06
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ABB automation products
Wide range of solutions
ABB offers a wide range of industrial automation products, solutions and
software catering to the market needs.
— Motion control
01 AC500 PLC
— Suitable for different applications from single to
02 Software tools multi-axle machine control.
—
03 Motors http://abb.com/drives/low-voltage-ac
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04 Drives portfolio
— ABB Motors & Generators:
05 HMI ABB offers a comprehensive range of reliable and
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high efficiency motors and generators for all ap- 01
plications.
http://abb.com/motors-generators
http://abb.com/plc
Soft starter
ABB’s soft starters increase a motor’s lifetime by —
03
protecting it from electrical stresses. They do so
by letting you optimize starting currents that
with conventional starting methods put lots of
stress on the motor. With many built-in motor
protection features, your motor is safe in its
hands.
http://abb.com/low-voltage/products/softstart-
ers
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04
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05
23
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Save time, ease troubleshooting
and improve drive performance with
ABB smartphone apps
Better connectivity and user Services and support
experience with Drivetune on the go with Drivebase
Easy and fast access to product information and support Search for support documents and contacts
Manage your drives and the process Maintain and service all your installed
lines and machines they control drives on one or multiple sites
Easy access to cloud-based drive Start up, commission Access your product and
and process information from and tune your drive service information in the
anywhere via an online connection and application cloud from anywhere
Simplified user guidance Performance optimization Access your drive’s Push notifications for critical
with instant access to drive via drive troubleshooting diagnostics data product and service updates
status and configuration features and fast support
Drivetune for commissioning and managing drives Drivebase for ensured reliability and reduced downtime on production sites
2 4 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 6 0 , C ATA LO G
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A lifetime of peak performance
You’re in control of every life cycle phase of your
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drives. At the heart of drive services is a four- Now it’s easy for you to see the exact
phase product life cycle management model.
This model defines the services recommended
service and maintenance available for
and available throughout drives lifespan. your drives.
Full range of life cycle Full range of life cycle Limited range of life Replacement and
services is available. services is available. cycle services is available. end-of-life services
Product enhancements Spare parts availability is are available.
may be available limited to available stock.
through upgrade and
Services
retrofit solutions.
www.abb.com/drives
3AXD50000044999 REV C 2018-05-30