388.2 MVA, 330MW, 0.85 lagging , 24 kV, 9339A, 98.

8% η, Generator Synchronising before activities

Generator /AVR / Synchronising Panel

S.No Description Operation Status Feed Back Remark

1 AVR Local check

2 AVR remote check

3 GCB local check

4 GCB Remote check

5 GCB Synchronising Panel

6 GRP A check
7 GRP B check
8 Generator Metering Check
9 Annunciator in DCS check
11 Stator Over heating system
12 Stator Insulation Status
13 Pressurisation system of IPBD
Insulation Resistance / Absorption Ratio / Polarization Indexfor Stator Winding
Temperature Humidity
Date Time R15" R 60" R 600" Absorption ratio (60 / 15 ) Polarization Index ( 600 / 60 )

Generator Synchronising Panel

Test before Generator speed reaching 3000 RPM
S.No Description Accepted Rejected Remark Technique request
1 Appearnce Check

Check panel connection of synchronization

2 system

Check +220V DC to I -13, -220V to I -15, then close ZK & turn the switch DTK to Auto
verify whether the synchronizer is electrified or not. Turn the switch DTK to Manual
3 Check D.C circuit verify whether the synchroscope is electrified or nor not.

Turn the switch DTK to Auto then open ZK , check +110 V / 50 HZ to I-1 -110V / 50 HZ
to I-3 then close ZK , check that the synchroscope stops at 12 0'clock after synchronizer
4 Check 3 φ sequence ( Auto ) Position electrified
Turn the switch DTK to Manual check that the Synchroscope TBB stops at 12 o' Clock
5 Check 3 φ sequence ( Manual ) Position after the synchroscope electrified
Allowable freq diff -= +- 0.15 HZ, Allowable Volt Diff. = +- 5%, allowable angle diff. = 20
6 SID -2AS device ( phase angle ) 30 degree degree

7 Device Synchronization & closing time check 59 ms

Turn DTK to 'exit ' after the synchronizer sending out the close order , then verify the
8 Device Exit Check synchronizer quit or not.
Excitation System
S.No Description Accepted Rejected Remark Technique request
1 Appearnce Check
2 Equipment cleaning & dust elimination
 388.2 MVA, 330MW, 0.85 lagging , 24 kV, 9339A, 98.8% η, Generator Synchronising before activities
3 Equipment inner & exterior wiring check
4 Insulation resistance test AC bus bar to Earth 1000V≥1 MΩ
5 Insulation resistance test DC bus bar to Earth 1000V≥1 MΩ
6 Power rectifier component check , +A , -A ,+ B , -B , + C , - C

Resistance between
Check record of #1 IPRC controllable Silicon 1 K & G electrode
Check record of #2 IPRC controllable Silicon 1
Check record of #3 IPRC controllable Silicon 1
Fan Check I/P VOLTS Fan running
Winds blows right position check Two way power supply check Switchover to normal
( Check record of #1 IPRC Fan 1, ) Fan Power
supply I - 11FDK
Fan Power supply I - 12FDK
( Check record of #1 IPRC Fan 2) Fan Power supply
I - 21FDK
Fan Power supply I - 22FDK
Check record of #1 IPRC Fan 3 Fan Power supply I
- 31FDK
Fan Power supply I - 32FDK
Energization check
Each channel energization initialization check of
regulator cubicle
Digital Signal Check of Regulator
Item Condition Relay Position ECU I/P bit
AVR A AVR B

Local Push " increases

Excitationbutton k11 action
Increases Excitation
Remote Push "
increases
Excitationbutton k11 action

Local Push " increases

Excitationbutton k12 action
decreases Excitation
Remote Push "
increases
Excitationbutton k12 action
Opening Field Switch of
Opening Field Switch field de - excitation
cubicle k13 action
OPening outlet CB OPening outlet CB k14 action
Local Push " starting
excitation rise voltage "
button k15 action
Starting excitation rise voltage
Remote Push " starting
excitation rise voltage "
button k15 action
Local Push " Contra
Variance de -excitation
" button K16 action
Contra - Variance de excitation
Remote Push " Contra
Variance de -excitation
" button K16 action
Local Push " Signal reset
" button K 17 action
Signal reset
Remote Push " Signal
reset " button K 17 action
Local " PSS on"
changeover switch put
ON position k18 action
PSS on
 PSS on
388.2 MVA, 330MW, 0.85 lagging , 24 kV, 9339A, 98.8% η, Generator Synchronising before activities
Remote" PSS on"
changeover switch put
ON position k18 action
Local " Manual on "
changeover sitch put
ON position k19 action
Manual on
Remote " Manual on "
changeover sitch put
ON position k19 action

local "6ZK" changeover

switch put " constant
Constant Power factor power factor " position K112 action

Remote put " Constant

power factor " postion K112 action
Remote operation monitor "7ZK" put remote
position JJ1 action
Local operation monitor "7ZK" put remote
position JJ2 action

Master - Slave transfer Double set all normal ,

push " Master - slave
transfer " button K111 action A/B set master slave position change
Local " Protection on "
Protection on change- over switch put
ON position
Local " de bug state "
change- over switch put
Debug ON ON position
Local " LCD "
changeover switch put
average current ( LCD ) ON Position
Binary O/P check

Technique request :- accord with product technical requirement relay action , auxiliary contact position , ECU display are correct , this cabinet "
Cimmissioning position " should put PN location when check binary output loop of regulator cabinet, click DO test " on the AVR state " interface of
ECU , in tern check binary O/P loop.
Relay & indicator light
Item Condition position ECU O/P bit indication
AVR A AVR B
KO1 action 1 HD
1 Function Normal AVR hardware normal LIGHTING
2 Off - Normal alarm ECU alarm 2 HD lighting
KO2 action 3 LD
3 Set A in effect A set is master LIGHTING

4 Set B in effect B set is master KO3 action 4 LD lighting

Start -Upeffective when
5 Flashing Power On no -load Ur<0.3 KO4 action
Consatnt excitation
6 Manual Running current running KO5 action

Ut is less than set of

start -up yet (P93) when
after power of start -Up
7 Start -Up failure acted 10 sec later KO6 action

Check Generator
transformer Unit 2 2
differential current Multimeter, Megger, ma Screw driver Set, Box spanner set, D &
6 Generator Transformer correct. meter ring Spanner set
 388.2 MVA, 330MW, 0.85 lagging , 24 kV, 9339A, 98.8% η, Generator Synchronising before activities

After the completion of 2 2

the trial, reduce exciter
current to 0, quit
excitation regulators &
7 Excitation system disconnect FCB switch.

8 Excitation system
9 Switchyard
Disconnect 6.9kV
busbar room temporary 2 2
excitation power switch,
make short -circuit point
K2 grounding , for safety
measures demolished
K2 short - Circuit point Multimeter, Megger, ma Screw driver Set, Box spanner set, D &
back to normal wiring. meter ring Spanner set
Recover the short CT of 2 2
switchyard
Generator 3 Phase short Circuit test (K3, K4 point )

Generator Check the ES11 & ES12 2 2

was opened , opened
the DSI switch & put off Multimeter, Megger, ma Screw driver Set, Box spanner set, D &
1 the control power meter ring Spanner set

Generator Check K3 short-circuit 2 2

point and K4 short-
circuit generator has
installed. The capacity Multimeter, Megger, ma
2 of copper bus :2000A. meter

Raise the generator

stator current to 200A
(secondary value A)
and check all equipment
normal operation, check
the current transformer
TA31〜TA34 and
TA41〜TA44 no open,
and then rise stator
current to 500A
(secondary value of A),
Generator check the current 2 2
transformer TA31〜
TA34 and TA41〜TA44
secondary circuits
correctly, and record
the TA31〜TA34 and
TA41〜TA44 secondary
value amplitude
phase.Check the
differential current
correct of generator and
UT panel

3
 388.2 MVA, 330MW, 0.85 lagging , 24 kV, 9339A, 98.8% η, Generator Synchronising before activities

Disconnect 6.9kV bus

bar room temporary
excitation power switch,
make short-circuit point
Excitation system K3 and K4 grounding, 2 2
for safety measures
demolished K3 and K4
short-circuit point back
to normal wiring.

4
Generator No-load test

Confirm GCB switch in

GCB open position, Q9 2 2
isolating switch in
disconnected position
and grounding breaker
Q81 and Q82 in
1 disconnected position.
Reset generator over-
GRP voltage protection set 2 2
2 value.

Close the excitation

transformer temporary
power supply switch,
close the FCB switch,
Excitation system rise generator stator 2 2
voltage to 50% of the
rated voltage, check the
generator TV operating
normally, then rise
stator voltage to rated
voltage, check the TV
secondary value, check
the DCS display value
correct and make Multimeter, DC clamp Screw driver set, Box spanner sets,
2 record. meter Slide wrench , drawings & Manuals

Generator shaft voltage

measuring：In the
Generator generator no-load rated 2 2
voltage, measure big
shaft generator
voltage.U1： ，U2
. Then reduce
3 voltage to 0V. Multimeter

Slowly rise the

generator stator voltage
rated voltage, then
reduce the voltage to 0
Excitation system V, record generator 2 2
voltage value and stator
exciter current, draw
generator non-load
characteristics curve,
and it must be
consistent with the
curve provided by Screw driver set, Box spanner sets,
4 manufacturer. Multimeter Slide wrench , drawings & Manuals
 388.2 MVA, 330MW, 0.85 lagging , 24 kV, 9339A, 98.8% η, Generator Synchronising before activities

After the completion of

FCB the test, reduce exciter 2 2
current to 0, quit
excitation regulators
and disconnect FCB
5 switch.

Measure the pressure of

the generator stator
and sequence：Will the
generator excitation
Excitation system current down to 0 A, 2 2
open FCB, measuring
generator TV secondary
voltage, Convert to
primary，confirmed it
no more than 220 V,
just can be in primary
measurements. Phase
sequence： ， Phase Sequence tester,
5 primary voltage： Multimeter

Make some procedures

Excitation system for safety,remove the 2 2
temporary power of
excitation
transform,and recover
to normal connection.
7 (connect to generator)

Closed loop test for

Excitation system excitation system（See 2 2
the excitation system Phase Sequence tester,
commissioning Multimeter, DC clamp Manuals , drawings, Screw drivers set
8 procedure） meter & Box spanner set
Generator Synchronization test
Checking the 4-3-89T
Switchtard switch have been 2 2
1 opened

Check the primary and

Generator,GT, Excitation system secondary circuit of the 2 2
generator , the main
transformer, HV station
service transformer and Drawing, Manuals, Screw driver set,
2 excitation is normal. Box spanner set, Slide wrench
Check all short
Generator point(K1,K2,K3,K4) have Screw driver set, D- spanner set, ring 2 2
3 removed spanner set,

Check the generator

GCB outlet grounding switch 2 2
Q81,Q82 is opened .
Close isolating switch
Q9 and generator outlet
4 switch GCB .
Rise generator voltage 2 2
5 Excitation system to rated. Multimeter
 388.2 MVA, 330MW, 0.85 lagging , 24 kV, 9339A, 98.8% η, Generator Synchronising before activities

Measure and check the

Generator PT power generator side 2 2
TV and the main
transformer low voltage
side TV secondary Phase sequence tester,
6 amplitude sequence. multimeter

Put into
synchronization, check 2 2
that the correct
synchronization device,
synchronous table
pointer instructions Phase sequence tester,
7 Synchronising Panel "12 " position. multimeter

When the test is

8 Excitation system, GCB
complete, reduce the 2 2
generator voltage to 0,
open MK，open
generator outlet
switch GCB and
isolating switch DS。
Generator Circuit Breaker False Synchronization test

Check GCB switch, Q9

isolating switch, 2 2
grounding breaker
Q81,Q82 in
1 GCB disconnected position.

Check the FCB switch in

open place, excitation 2 2
regulators in the
"automatic mode",
2 FCB "remote".

Check MT secondary 2 2
side TV4 and MT
primary side TV phase
3 Generator CT sequence correct.
Close the FCB switch,
rise generation voltage 2 2
4 Field circuit breaker to rated Multimeter Screw driver set, Plier, Wire Stripper

Set the ‘DTK’ switch to

5 Synchronising Panel
‘Work’ position，Select
GCB as the
synchronizing point
adjust the frequency to
produce frequency 2 2
difference, check
synchronizing device to
DEH system speed
adjustment function
adjust voltage to
generate differential
voltage, check the
excitation system
voltage regulating
function Multimeter Screw driver set, Plier, Wire Stripper
 388.2 MVA, 330MW, 0.85 lagging , 24 kV, 9339A, 98.8% η, Generator Synchronising before activities

Set the ‘DTK’ switch to

6 Synchronising Panel
‘Work’ position，Select
GCB as the
synchronizing
point，Start 2 2
synchronizing system, if
requirements are
satisfied, the
synchronizing device
will close generator
outlet breaker GCB
automatically. Measure
GCB closing time, adjust
synchronizing device
GCB closing time. Multimeter Screw driver set, Plier, Wire Stripper

Open the GCB switch，

decrease generator 2 2
voltage to zero, trip FCB
switch. Recover electric
to DEH unit
7 GCB synchronizing signal. Multimeter Screw driver set, Plier, Wire Stripper
Unit Synchronizing

Check generator
protection has been put 2 2
into correctly in
accordance with setting Manuals, relay settings, Drawings,
1 GRP value table Screw driver sets,

Inform the shift

DCS foreman to apply to 2 2
dispatcher for unit
2 synchronizing.
DCS Switch GCB to hot 2 2
3 standby. GCB Manulas & settings

DCS 2 2
Through the automatic
quasi-synchronization
4 device to synchronize.
Generator load test

After unit load have

been stable, check
generator differential 2 2
protection and MT
differential ptotection
differential current,
check the phase of
generator loss-of-field
protection, pole slipping
protection, reverse
power protection, Ma Clamp meter, Manuals, relay settings, Drawings,
1 Generator impendance protection. Multimeter Screw driver sets,

Inform shift Incharge to 2 2

switch the plant power
supply to working
2 Generator power supply.
 388.2 MVA, 330MW, 0.85 lagging , 24 kV, 9339A, 98.8% η, Generator Synchronising before activities
In the rated load
conditions, set 100% 2 2
stator grounding
protection and put into
3 Generator use.

Generator shaft voltage

2 2
measuring (full load)：
4 Generator U1： ，U2 。
388.2 MVA, 330MW, 0.85 lagging , 24 kV, 9339A, 98.8% η, Activities
Before Generator Synchronisation
AVR
S.No Description Operation Feed Back Remark
Status
1 AVR Local / remote check
2 check AVR 1DK, 2DK, 3DK & 4 DK MCB
3 Check CPU A & B Switch
4 Check Control mode Mvar / P.F
5 Check Master / Slave
6 Check ICD
7 Check Manual Selector switch
8 Check Limiter selector
9 Check Debug
11 Check PSS
12 Check Alarm information Page

13 Check Parameter
Active Power (MW) 330 Field Voltage (V) 542
P.F 0.85 Field Current (A) 2495
Stator Vtg (kV) 24 Grid Vtg (KV) 400
Stator Current (A) 9339

14 Set A DI
Inc. Excitation FCR ON
DCR Excitation M/S Switch
FMK Open Protect ON
Sync. BK. Open Debug
Start up Current Dist ON
De- Excitation Const. MVar ON
Signal Reset Const. PF ON
PSS ON Define Set -A

15 Set B DI
Inc. Excitation FCR ON
DCR Excitation M/S Switch
FMK Open Protect ON
Sync. BK. Open Debug
Start up Current Dist ON
De- Excitation Const. MVar ON
Signal Reset Const. PF ON
PSS ON Define Set -B
 16 Set A DO Set B DO
Run Run

Fault Alarm Fault Alarm

Excite Master Excite Master

Flashing ON Flashing ON

Manual state Manual state

Start up Fault Start up Fault

Working Alarm Working Alarm

PSS active PSS active

PT Wre Breaker low PT Wre Breaker low

Un Ex. Limiter Un Ex. Limiter

Protect Act Protect Act

Ov. Ex. Limiter Ov. Ex. Limiter

V/Hz limiter V/Hz limiter

Fault of CPU Fault of CPU

17 1st IPRC 2nd IPRC

Indication Working Working

Pulse POW Pulse POW

Fault Fault
ICD Good ICD Good

Switch Fan Operation Fan Operation

Pulse Pow Pulse Pow
Self Run Self Run

18 3rd IPRC
Indication Working
Pulse POW
Fault
ICD Good
Switch Fan Operation
Pulse Pow
Self Run
 19 Field Discharge Cubicle Field Discharge Resistor Cubicle
Oper POW Flashing POW
Close POW Over Volt
Closing OV Rest
Trip
Manual trip
FMK

20 Check Isolator Position

1st IPRC 2nd IPRC 3rd IPRC
YK1 YK1 YK1
ZK1 ZK1 ZK1

21 GRP A GRP B
Trip Check

22 Generator Synchronising Panel

Quit selection WY
Auto Select DTK
DC Power Switch
ZK

23 PT Martialling Box MCB Status

24 GCB Panel MCB Status

Checked By :

inspection Date :