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2/29/2020 Gearbox service factor and service class explained
Sizing a gearbox (or gearmotor) for an industrial application typically begins with determining
the appropriate service factor. In simple terms, the service factor is the ratio of the gearbox
rated horsepower (or torque) to the application’s required horsepower (or torque). Service
factors are de ned by the American Gear Manufacturers Association (AGMA), based on the
type of gearbox, the expected service duty, and the type of application.
To determine the gearbox service factor, start by consulting a set of tables or charts provided
by the manufacturer, based on the type of gearing (worm, spiral bevel, helical, etc.). These
tables list a wide range of applications (conveyors, cranes, winders, saws, blowers, etc.), each
with (typically) three levels of service duty the gearbox is expected to see: zero to 3 hours per
day; 3 to 10 hours per day; or greater than 10 hours per day. Each of these application-service
duty combinations is assigned a recommended service factor.
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2/29/2020 Gearbox service factor and service class explained
Service factors by application type and gearbox service duty, per AGMA guidelines.
Image credit: Regal Beloit Corporation
Remember, the gearbox service factor is much like a safety factor to ensure the gearbox
meets the application requirements, taking into account typical operating conditions known to
exist for various types of applications. Once the AGMA-recommended service factor is
determined, consider other, non-typical, working conditions that can cause additional stress
and wear on the gear teeth, bearings, or lubrication. If any of these conditions exist, increase
the service factor accordingly to ensure a su cient safety margin and life of the gearbox.
Some conditions that may require an increase in the service factor are:
Elevated temperatures
Extreme shock loads or vibrations
Non-uniform loads (cutting versus conveying, for example)
Cyclic loads (frequent starts and stops)
High peak versus continuous loads
Once the appropriate gearbox service factor is determined, multiply the service factor by the
horsepower (or torque) required for the application, and the result is the output horsepower (or
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