Instrwashmash

HD 450/HD 450 Injection
User Manual
Cleaning and Disinfection Unit
HD 450/HD 450 Injection
Dear User
We thank you for the trust you have placed in us in choosing to purchase this
cleaning and disinfection unit.
Like our other products, this cleaning and disinfection unit was manufactured
and certified according to the strictest quality standards. However, please read
this user manual thoroughly before operating this unit.
Careful handling and care of the cleaning and disinfection unit helps increase
its useful lifespan as well as preserve its value.
IC Medical GmbH
To all doctors, doctor's assistants and service personnel
Please read this user manual thoroughly before operating the HD 450/HD 450 Injection.
Important: Follow all safety instructions in this user manual.
Store this user manual safely in a location near the cleaning and disinfection unit.
The user manual is to be regarded as part of the product.
User Manual valid for HD 450/HD 450 Injection

and HD 450 Modul
IC Medical GmbH, Rudersberg-Steinenberg, Germany
4nd Edition – April 2017

Responsible for the content are:
IC Medical GmbH
Schorndorfer Str. 67
73635 Rudersberg-Steinenberg
Germany
E-Mail: info@icmedical.de www.icmedical.de
© 2017 IC Medical GmbH
Subject to technical changes
0297
Foreword
Thank you for purchasing this cleaning and
disinfection unit from IC Medical GmbH.
Unit name In this manual, the cleaning and disinfection unit will be referred to as the HD
450/HD 450 Injection.
User manual The user manual contains important safety regulations and information that
you will require to operate the HD 450/HD 450 Injection. Read the manual
completely and thoroughly in the order presented.
Avoid danger Read all safety regulations carefully before
using the HD 450/HD 450 Injection.
Please note the following

SMeaning Explanation
y
m Indicates a dangerous situation. Should insufficient
bHealth risk measures be taken to avoid such a situation, this may
o result in minor to life-threatening injuries.
l
Indicates a dangerous situation. Should insufficient
Do not ignore measures be taken to avoid such a situation, this may
result in damage to the HD 450/HD 450 Injection or to the
environment in which it is operated in.
Points out important information.

Important information
Safety regulations
Please observe the following safety regulations as well as the
regulations in the individual chapters when operating the HD
450/HD 450 Injection.
Suitability ■ Use the HD 450/HD450 Injection only for the

purpose indicated in the user manual.
Power cord and power plug ■ All legal regulations and connection conditions of
the local electric supply company must be
complied with in full.
■ Do not modify or intentionally damage the power cord or
the power plug.
■ Do not operate the 450/HD 450 Injection when the power cord
and/or the power plug are damaged.
■ Do not pull on the power cord to unplug the power plug
from the power socket. Always pull on the power plug to unplug the
Setting up, installation, ■ unit.
When unpacking the unit, check it for any signs of
operation damage that may have occurred in transport.
■ Operate the 450/HD 450 Injection only in areas where there is
no risk of explosions.
■ The installation of the electric supply connections and the
connections
and for water
waste water supply
is to be done only by a trained technician.
Daily use ■ Use only instruments that have been approved by the manufacturer
for automated decontamination in a cleaning and
disinfection unit. Remember to observe
the instrument manufacturer's instructions. It is especially
important to follow the manufacturer's instructions when cleaning new
equipment
for the first time.
■ When using additional accessories to hold
instruments, in particular instruments with hollow spaces, the
instructions provided in their user manuals by the manufacturer
of the accessories are to be followed.
■ When processing instruments, remember to observe the relevant
regulations and guidelines, such as those from the RKI, BfArM,
DGSV,
etc., as DGKH
well as the processing instructions of the instrument
manufacturer
the AKI. and
■ All personnel responsible for the processing of instruments
must be properly trained and possess the required knowledge.
■ Operate the unit only with the base rack provided for this purpose.
Processing media ■ Be careful when using all types of processing media. The
substances used for cleaning and neutralization and the rinsing
agents contain
components that are irritants or even corrosive agents.
■ Use only processing media that have been approved for use in a
cleaning and disinfection unit as well as specially approved for use
in the HD 450/HD 450 Injection. Remember to follow
all the manufacturer's instructions for use and safety regulations
when using the processing media. Should the processing media
cause any undesirable results
withmanufacturer's
the the materials ofinstructions
the instruments
were and the HD
followed, the450/HD 450
manufacturers of
processing
Injection
are medium
to be even
held though all
responsible.
■ However, should processing media be used that are
not approved, IC Medical will not assume any
responsibility for damage to the unit or instruments.
■ Should you have any questions concerning the compatibility of the
process
with media
the instruments, please contact their manufacturer(s). IC Medical
provides instructions on
the use of processing media in the HD 450/HD 450 Injection, but
assumes no responsibility for the effect they may have on the
■ instruments.
Any remaining fluid in the receptacle and the
base pan below it may also contain processing media in case of
damage.
Always follow the safety regulations provided by the
processing media manufacturer.
Maintenance ■ The maintenance of the unit is to be carried out only by authorized
persons.
Storage and transport ■ Install and operate the unit in a frost-free
environment. Store and transport the unit in a
frost-free environment.
Malfunctions ■ Should you repeatedly receive error messages when operating the
HD 450/HD 450 Injection,
take the HD 450/HD 450 Injection out of operation and contact an
authorized party.
■ Only authorized persons are allowed to
perform repairs on the cleaning unit.
TABLE OF CONTENTS
Chapter 1 – Specifications…………………………..7 Chapter 6 — Logs..........................................................38
Intended use and purpose…..……………………….....7 Batch protocol……………………………………….………38

Advantages for the user………………………………..7 Using a USB stick as output medium…………….………39
Computers as output media……………………….………40
Chapter 2 – Description of unit…………………….9
HD450-Printer………………………………………...….…41
Package contents……………………………………….9 Example of a log record……………………………..……..42
Status bar on display…………………………………...9
Views of unit……………………………………………10 Chapter 7 – Maintenance…………………………………43
Accessories for loading the unit………………….…..11 Cleaning…………………………………………………..….43
Insertable frames and instrument baskets……….…12 Cleaning the injection filter …………………………………46
Acoustic signals……………………………………..…13 Avoiding stains……………………………………….….…..50
Automatic door locking mechanism………………....14 Maintenance……………………………………………..…..50
Emergency release…………………………………....14 (Process) Validation………………………………………...50
Water softening system……………………………….15
Chapter 8 – Operational breaks…………………………51
Chapter 3 – Initial operation………………………..16
Breaks………………………………………………………...51
Requirements for setting up, installing and Taking the unit out of operation………………………..…..51
operating the unit……………………………………...16 Transportation………………………………………………..52
Requirements for the location of the unit…………....16 Putting the unit back into operation after a move………...52
Connections…………………………………………….16
Different ways of setting up…………………………...17 Chapter 9 – Function test………………………………...53
Space requirements……………………………………17 Automatic function test……………………………………..53
Topping up regenerative salt………………………….18 Manual function test………………………………………...53
Processing media……………………………………...19 Tests in daily use…………………………………………....53
Filling rinsing agent…………………………………….20
Dosage…………………………………………………..21 Chapter 10 – Malfunctions……………………………….54
Turning the HD 450/HD 450 Injection on/off………...21 Warnings……………………………………………………..54
Requirements for initial operation……………………..21 Malfunction messages………………………………………54
Chapter 4 – Cleaning and disinfecting……………22 Before calling us……………………………………………..55
Malfunction messages………………………………………57
Types of loads…………………………………………..22
Dental transfer instruments……………………………22 Technical data………………………………………………59
Loading washware……………………………………..23
Operational data ……………………………………………60
Before the start of each program, take note of the
following…………………………………………………24 Appendix A – Symbols on the unit……………………..61
Closing the door………………………………………..24
Starting a program……………………………………..25
Start time preselection………………………………...26
When the program is running ………………………....27
End of program…………………………………………28
Manual program cancellation.…………………………29
Removing washware…………………………………..30
Chapter 5 – SETUP-MENU .....................................30

User menu ..…………….……………………………...31
Admin menu..…………….……………………………..33
Chapter 1 – Specifications
Information contained in this chapter:
 Intended purpose of the HD 450/HD 450 Injection.

 The advantages of using the HD 450/HD 450 Injection.
Intended use and purpose

Range of application The HD 450/HD 450 Injection is intended for use in medical applications,
e.g. in clinics, medical and dental practices.
Cleaning and disinfection According to DIN EN ISO 15883-1 and -2, the HD 450/HD 450 Injection is
regarded as a cleaning and disinfection unit. With this unit,
thermoresistant medical instruments (instruments that are heat-resistant
up to a temperature of 95 °C) can be maintained automatically, provided
that they are suitable for this purpose.
The cleaning is carried out with water together with a chemical
cleaning agent.
Following which, a disinfection process utilizing heat takes place.
When using the HD 450/HD 450 Injection, please observe the following.
Note:
■ The HD 450/HD 450 Injection is not suitable for the maintenance of
thermolabile Instruments (e.g. flexible endoscopes).
■ The HD 450/HD 450 Injection is not suitable for the processing of

waste for disposal and in the laboratory environment!
Advantages for the user

Universal application The HD 450/HD 450 Injection cleans and disinfects. The disinfection
phase is conceived such that a minimum A0 value of 3000 is achieved.
This means that vegetative bacteria and fungi and/or fungal spores are
destroyed, and viruses (incl. HBV) are deactivated; i.e. the effective
range AB according to the RKI directive is fulfilled.
Drying The HD 450/HD 450 Injection possesses a drying unit.
However, certain instruments with empty cavities, e.g. turbines, must
be dried separately due to their geometry.
7
Automatic filter monitoring The HD450 Injection automatically detects situations where insufficient
water is passing through the injection filter.
Built-in water softening The HD 450/HD 450 Injection has a built-in water softening s y s t e m .
The water hardness of the local drinking water supply can be entered
into the HD 450/HD 450 Injection, allowing for the optimal operation of
the water softening system. This also guarantees the optimal flushing
out of chlorides.
Rotation speed monitoring of the When a program is running, the rotation speed of the washing arm is
washing arm monitored constantly. This ensures that the cleaning process completes
without a hitch and that the washing arm is not blocked, e.g. by
instruments underneath it in the washing chamber.
Monitoring of the cleaning process When a program is running, the water in circulation is monitored
via a sensor. At the same time, the washing arm and chemicals
involved in the process are analyzed.
Automatic The HD 450/HD 450 Injection constantly monitors the conductivity of the
conductivity rinse. If the conductivity was too high in the last final rinse, a warning
measurements message is displayed and the cleaning and disinfection process is
marked as being incomplete.
USB, Ethernet For a reliable and convenient documentation of the cleaning and
disinfection process and as an important requirement for the data
transfer process, USB and an ethernet ports are integrated. This
allows the data to be transferred easily
from the HD 450/HD 450 Injection onto the computers of the practice.
Display Via the display, you will be able to start the program and
set all relevant parameters.
Door locking mechanism The HD 450/HD 450 Injection has an automatic door locking mechanism
with a servo motor lock.
Emergency release The emergency release allows the door to be opened in case of a power failure
or in case of a malfunction.
8
Chapter 1 – Description of unit

 Standard components included as part of the package

 Symbols on the display screen
 The components of the HD 450/HD 450 Injection
 Security features of the HD 450/HD 450 Injection
Package
contents
Standard package  HD 450/HD 450 Injection
contents
 User manual Installation logs
 Declaration of conformity
 USB stick with recording program

Accessories  As ordered
This cleaning and disinfection unit was extensively tested at the factory and
found to be in perfect working condition. However, it is possible that small water
spots remain. These will disappear in the first wash cycle.
Status bar on display
Cleaning cycle (batch) – No. of cycles to date
Network – Unit is connected to practice network
USB stick – USB stick inserted
Door – locked
Door – unlocked
Rinsing agent – Rinsing agent has been filled
Water softening – Water softening system active
9
Views of unit
Front view
Door handle
Power switch
Control and display panel
USB port
Back view
Mains connecting lead
External control panel (optional)
Ethernet network connection (RJ45)
Cold water connector (CW)
Waste water connector
Inside view
Connecting port for injector ail (HD 450 Injection)
Water supply port (CW) + FD water
Receptacle for salt
Washing arm
Wide-mesh and fine-mesh screen
Cleaning chamber for processing media
Neutralization chamber
10
Accessories for loading the unit

The HD 450/HD 450 Injection must be equipped with a base rack for
operation. Users may select between a base rack without an injector rail
and a base rack with an injector rail for loading instruments with hollow
cavities.
You will find other accessories and information on their usage, such as
insertable frames for washing trays or screening units, strainer baskets,
instrument holders etc. in the enclosed accessory list.
Racks and Instrument baskets

Based on this pattern loading is to see how the test tube racks and the instrument
basket are preferably to be arranged.
The baskets must be along and rear hooked into the base rack.
1 x Flexio basic basket 1

1 x Flexio inlay basic bastek 1 46×46
1 x Flexio- injection bar 8 adapter
1 x Flexio adapter for air scalers
1 x Flexio universal tuve adapter 4-6 mm
2 x Flexio basket open
2 x Flexi instrument holder
1 x Flexio sieve cage 10x10
1 x Flexio holder small part box MONO
1 x Flexio small part box fine-meshed
11
Components
Components Part number

External operation panel - HD 450/HD 450 Injection 105 005
Injection filter (content: 15 pieces) 105 006
Flexio-basic basket 1 105 035
Flexio-basic basket 2 105 008
Flexio-Injection bar 8 adaptor 105 045
Flexio-Injection bar 18 adaptor 105 046
Flexio-Inlay basic basket 1 46x46 105 036
Flexio-Pin 1 (content: 5 pcs) 105 060
Flexio Sieve cage 10x10 105 009
Flexio-basket open 105 010
Flexio-deposit fine-sieve 2,5 x 2,5 105 021
Flexio instrument holder 105 011
Flexio instrument holder ENT 144 105 012
Flexio tray holder 2 105 013
Flexio salver holder 105 014
Flexio tray holder 7 105 015
Flexio universal holder for 4 specula or 11 forceps 105 033
Flexio universal holder for 8 specula or 21 forceps 105 034
Service-Kit for HD 450/HD 450 Injection 105 019
Flexio instrument holder ENT 16 105 022
Flexio adapter for dental air scalers 105 023
Flexio universal tube adapter 4-6 mm (content: 4 pieces) 105 025
Flexio medicinal silicone hose 2 m 105 026
System separator 105 027
Aqua stop 105 028
Flexio holder small part box DUO 105 029
Flexio small part box fine-meshed 105 030
Flexio small part box coarse-meshed 105 031
Flexio holder small part box MONO 105 032
12
3-level acoustic signals

The HD 450/HD 450 Injection gives acoustic signals. These are meant
to attract your attention and serve to provide you with information. In
the administrator menu, you will be able to configure these signals to
suit your needs.
Signal Meaning
Keypress Confirms the correct pressing of a key
20 x 0.5 seconds Program concluded with success
10 x 5 seconds Malfunction (error)
13
Automatic door locking mechanism

Opening and The automatic door locking mechanism ensures that the door is
closing locked securely and tightly when a program is being run. The
the door locking takes places via a servo motor lock. This means that
the HD 450/HD 450 Injection m u s t b e connected to the power grid
and turned on at the power switch in order to open and close the
door.
 If the cleaning and disinfection program has been started, the

door locks automatically after a personal code has been
entered. The door remains locked during the process and
cannot be opened.
 In order to open the door, enter your personal 3-digit code.

Only then will the door be unlocked and can then be opened.
To open, pull forwards on the door handle.
WARNING!
When the program is running, the door can only
be opened if the program is canceled by the user.
Never open the door forcefully!

After the program has been interrupted or ended, the door can be
opened with the 3-digit personal code.
Emergency release
In the event of a power failure, the door of the HD 450/HD 450 Injection
cannot be opened to remove the instruments inside. In such a situation,
the emergency release may be used. The emergency release is found on
the right side of the bottom of the unit (see photo)

Pull on the loop all the way.
At the same time, pull on the door handle and open
the door.
Correct the malfunction.
■ Never pull on the emergency release when a program is running!

Hot steam may be emitted. The metal surfaces are extremely hot.
Scalds and burns may result if these warnings are ignored.
14
Water softening system

For the error-free operation of the unit, the HD 450/HD 450 Injection
requires softened water.
Tap water that exceeds a certain hardness level (21°dH) must be
softened in order that no deposits gather on the instruments and the
inside of the cleaning unit. This is why the unit has an in-built water
softening system. The resulting water quality and performance is
optimally configured for
the HD 450/HD 450 Injection. For the regeneration of
the water softening system, IRA salt (Art.No. 103 006) is to be used.
WARNING!
The in-built water softening system is optimized for a hardness level of 22–
40°dH. For levels higher than 40°dH, an external water softening system is
required.
■ If an external water softening system is used, it is sufficient to use

the Thermo Tab (Art.No..: 100 921) as the processing medium.
Water hardness is always measured in °dH.
°dH mmol/l °f °e °dH mmol/l °f °e °dH mmol/l °f °e
1 0.2 2 2 15 2.7 27 19 29 5.2 52 37
2 0.4 4 3 16 2.9 29 20 30 5.4 54 38
3 0.5 5 4 17 3.1 31 22 31 5.6 56 39
4 0.7 7 5 18 3.2 32 23 32 5.8 58 41
5 0.9 9 7 19 3.4 34 24 33 5.9 59 42
6 1.1 11 8 20 3.6 36 25 34 6.1 61 43
7 1.3 13 9 21 3.8 38 27 35 6.3 63 44
8 1.4 14 10 22 4.0 40 28 36 6.5 65 46
9 1.6 16 12 23 4.1 41 29 37 6.7 67 47
10 1.8 18 13 24 4.3 43 3 38 6.8 68 48
11 2.0 20 14 25 4.5 45 32 39 7.0 70 49
12 2.2 22 15 26 4.7 47 33 40 7.2 72 51
13 2.3 23 17 27 4.9 49 34
14 2.5 25 18 28 5.0 50 36
Table 1: Conversion table for water hardness
15
Chapter 3 – Initial operation

 Who is allowed to set up, install and operate the HD 450/HD 450 Injection
 Other requirements that must be fulfilled for the setting up and installation
 Different ways of setting up the unit
 How to top up regenerative salt
 Filling processing media
 Filling rinsing agent
 Turning the device on and off
Requirements for setting up, installing and

operating the unit
■ The HD 450/HD 450 Injection is to be set up, installed and
operated only by persons who have proof of their competency or
are operators of a practice.
■ Observe all instructions in this chapter when operating the unit
for the first time.
■ According to current VDE regulations, the HD 450/HD 450 Injection
is not suitable for use in areas that have an explosion risk.
■ The HD 450/HD 450 Injection is intended for use away from patient
areas. The minimum distance from the treatment location must be
at least 1.5 meters in radius.
Should these instructions not be followed, damage to the
HD 450/HD 450 Injection and/or injury may result.
Requirements for the location of the unit

Location The HD 450/HD 450 Injection is to be set up in a dry and dust-free
location. The humidity at the unit's location is to be 30 - 60 % and the
ambient temperature 15 - 35°C. Should this not be the case, this may
cause malfunctions in the unit. Please ensure that the unit is on a level
surface.
■ However the unit is set up, there are to be no installations in the area
near the rear panel.
■ When setting up or installing the HD 450/HD 450 Injection, ensure

that adjacent built-in cabinets or other pieces of furniture are resistant
to condensed water.
Should this not be the case, any water vapor and/or steam
emitted may cause damage to surrounding installations.
Connections
■ The electrical connections and the connections for water supply
and waste water are to be installed only by authorized personnel.
Failing to do so may result in short circuits, fire, water damage
and/or electrical shocks. Serious injury may result.
16
■ For the installation and the initial operation, the instructions in

the technical handbook are to be observed.
Different ways of setting up

You may choose to set up the HD 450/HD 450 Injection in the following ways:
 As a built-in unit in a recess intended for this purpose and an

already existing continuous work surface
 Freely positioned in a room on a work surface
Space requirements
Built-in The unit fits into a normal 60 cm recess next to built-in
cabinets in your practice.
HD450 HD450 Injection
Width A 555 mm 555 mm

Height B 450 mm 450 mm
Depth C 505 mm 580 mm
D 870 mm 940 mm
E 30 mm 80 mm
17
Fill with regenerative salt – if necessary!

■ For a water hardness level of more than 21° dH, use only
special IRA salt (Art.No.: 103 006).
■ Never fill cleaner or other types of processing media
into the salt receptacle!
This may cause the water softening system to malfunction.
Topping up regenerative
salt
1. Open the lid in the washing chamber.

2. Before the initial operation, fill in half a liter of water into the salt
receptacle so that the salt dissolves.
3. Fill the storage receptacle completely. The storage receptacle holds
approximately 1.0 kg of salt.
4. Ensure that the opening for filling salt is clean from any
remaining salt as well as any overflowing brine, in order that
the cap may be replaced tightly.
5. Screw the cap back on.
WARNING!
After the initial filling up of the salt receptacle, no additional water
is required.
■ You can top up the salt at any time.

■ Rinse away any remaining salt in the washing chamber with
tap water before the next operation of the unit!
Water softening
Salt supply full – symbol is green Salt supply exhausted – symbol is orange
18
Processing media
■ Protect your eyes, hands, clothing and metal surfaces from coming into contact
with the processing media. They contain components that are irritants or even
corrosive agents.
■ Any type of liquid remaining in the unit in case of a malfunction may also contain
processing media.
Should there be any contact with the processing media, be sure
to follow the processing media manufacturer's instructions.
■ Use only Thermo Tabs (Art.No. 100 921) und IRA salt (Art.No. 103
006).
Damage to instruments and
the washing chamber may result otherwise.
Inserting processing medium
Open cleaning chamber
Insert cleaning tab into the dry cleaning chamber
Close the cleaning chamber (shuts with a click)
19
Fill with rinsing agent – if necessary!

■ Check the suitability of instruments for
use with rinsing agents.
WARNING!
If you notice visible streaks on the instruments, the cause could be an
overdose of cleaning agent.
If cleaning agent is missing or insufficient, the corresponding

information will be displayed, and you will be prompted to add cleaning agent.
20
Dosage
The tab enables an optimal and consistent dosage of the processing
medium. Use only Oxides Thermo Tabs (Art.No. 100 921). as processing
media.
Turning the HD 450/HD 450 Injection on/off

Please observe the following safety precautions when handling
the power cord and
power plug.
■ Never splice or modify then power cord.

■ The power cord has a maximum length of 2 m.
■ Never pull on the power cord to unplug the power plug from the
socket. Always pull on the power plug to unplug the unit.
■ Do not place any heavy objects on the power cord.
■ Never lay the power cord over areas where the cable may be pinched
(e.g. caught in a door or window).
■ Do not lay the power cord along a heat source.
■ Do not use any nails, staples or similar objects to hold the cord in
place.
■ Should the power cord or the power plug be damaged, cease
operation of the unit. The power cord and power cable may only be
replaced by authorized persons.
Failure to observe these instructions may result in damage to the
cable or plug and/or cause a fire or electric shock. Serious injury
may result.
 Turn on the HD 450/HD 450 Injection by pressing the power switch

momentarily.
 Turn off the HD 450/HD 450 Injection by pressing on the power
switch for 3 seconds.
Requirements for initial

operation
 If available, ensure that the water softening system is connected.
 Ensure that cold water supply is turned on.
 Ensure that power switch is turned on.
 Ensure that processing medium (Thermo Tab, Art.-No. 100 921) has been
inserted.
 Ensure that the base rack has been inserted.
 Ensure that salt receptacle has been filled with enough salt (if necessary, see
Chapter 2– water softening system).
21
Chapter 5 – Cleaning and disinfecting

 What you should take note of when preparing washware

 How to load the cleaning and disinfection unit properly/arrange washware
 How to start a program
 The phases of a program
 How to cancel a program
 How to see if a program has been completed successfully
 What to take note of when removing washware
Types of loads
You may clean and disinfect the following types of washware in the
HD 450/HD 450 Injection:
 Solid instruments up to a max. of 6 kg

 Glassware, e.g. beakers, test tubes etc.
 Bowls, dishes, and receptacles
 Hollow objects, e.g. suction cannulas, which are attached to hollow
nozzles or transfer instruments, e.g. handpieces and
elbow attachments using an adapter.
Dental transfer instruments

■ Use only turbines, handpieces and elbow attachments which
manufacturers have approved for use with automatic processing in
a cleaning and disinfection unit. Be sure to follow the instrument
manufacturer's instructions.
Should there be any undesirable results with the handpieces
and elbow attachments even though the manufacturer's
instructions were followed, the responsibility lies with the
manufacturer.
Suitable program Take note of the following before using the unit to process instruments
 The outer surfaces of the handpieces and elbow attachments should be free
from any remaining substances, e.g. dental cement.
 Air canals and spray canals must be free all the way through
 Wherever possible, do not allow any dirt or impurities to dry on and inside
the handpieces and elbow attachments.
Suitable processing media A Thermo Tab must be used for cleaning.
22
Cleaning The adapters for handpieces and elbow attachments should be checked
the adapter for transfer regularly for any signs of dirt or stains. Silicone inserts can be rubbed
instruments clean with a moist, lint-free cloth.
Changing the filter of the HD The white injection filter (Art. No. 105 114) in the adapters are
450 Injection to be changed after 20 cycles each, as they clog up slowly with dirt
particles (Chapter 7).
Note that cycles not involving handpieces and
elbow attachments also count towards these 20.
If the injection filter needs to be changed, this will be indicated on the display.
Change the injection filter as indicated in chapter 7. After carrying out the filter
change, a personal code has to enter to confirm the change. Each injection filter
change will be recorded and saved in the system.
Before inserting the filter cylinder into the adapter

it should be rinsed quickly under running water.
Care of instruments Leading manufacturers recommend that additional drying of the

spray, air and water canals be done immediately after a cleaning and
disinfection program with clean compressed air, after which they
should be maintained with suitable care products/oils.
Remember to observe your country's local regulations.
Loading washware
In order to load washware, you need to insert at least the base rack. This is
available with an additional injector system for the dental sector.
Other accessories, such as insertable frames, instrument baskets,
washing trays, screening units and instruments are always placed into
the base rack.
When using the insertable rack for washing and screening units, it should
be placed into the base rack such that the washing or screening units are
tilted forward.
If you are using a base rack with injector rail, ensure that
the base rack is always pushed all the way to the back of the washing
chamber, in order that the injector rail is connected securely to the
connector nozzle in the inner wall of the washing chamber.
■ Be careful when inserting sharp or pointed instruments and

arrange them to minimize the risk of injury; we recommend
loading the rack from back to front. It is also recommended that
you wear appropriate protective gloves.
■ Baskets and straining units with a wire mesh or other openings are
not an adequate form of protection against pointed instruments,
which may poke through.
Failure to observe these instructions may result in injury.
23
Take note ■ Empty all containers of any remaining liquid before placing them into
the cleaning unit. Rinse away any hazardous liquids remaining in
them, such as disinfectant.
■ Individual instruments should be placed in baskets or trays
—never directly into the base rack.
■ Instruments are not to extend out over the sides of the instrument
baskets etc. Protruding instruments may otherwise damage the door
seal or the side walls of the washing chamber.
■ Instruments must not hang through the wire mesh of the baskets
and protrude through the base of the rack. Otherwise, they may
scratch the door surface, or parts of the instruments may break off.
■ Hollow objects must be placed over or in the injector nozzles.
■ Transfer instruments must be inserted over one of the 8 silicone

adapters.
■ The washing arm must be able to turn unobstructed and must not be
blocked by any instruments protruding downwards.
■ The results of a good cleaning are dependent on the correct
placement of the instruments. Avoid arranging them such that
certain areas do not get sprayed.
■ Instruments are not to cover each other.
■ All vessels such as glasses, dishes etc. are to be placed with the
opening facing down.
■ Objects with openings or recesses should be placed at a slant such that
the water can run off.
■ Use only undamaged instruments suitable for washing made of
instrument steel to prevent corrosion.
 Use thermoresistant plastic components that are stable up to at least 95 °C.
Before the start of each program, take note of the

Visual inspection before following
the start of
each program In order to ensure the cleaning performance before the start of
each program, the following need to be fulfilled:
■ Nozzles of the washing arm must be unobstructed and clean.
■ The washware must be placed correctly.
■ The washing arm must be able to turn freely; for safety reasons the
rotational speed of the arm is monitored constantly when a program
is running.
■ If necessary, wash the wide-mesh and fine-mesh screens.
■ The nozzles and/or the adaptor of the injector systems must be clean.
■ Thermo Tab has been inserted.
Closing the door

Shut the door by pulling it upwards and press it closed tightly.
Press start and enter your personal 3-digit code.
24
Starting a program on the HD 450/HD 450

Injection
■ Use the power switch to turn the unit on.

■ The display comes on. Wait until the HD450 HD 450 Injection is ready.
Starting a program
■ Never leave the unit unattended when it is running. The unattended
operation of electrical devices, including that of the HD 450/HD 450
Injection, is at your own risk.
The company will not be liable for any resulting damages arising from an
unattended operation of the unit
25
Start time preselection
The thermal disinfector HD450 and HD450 Injection has a freely programmable time
delay.
To optimize your processing time, you can select the free start time between 1 and 99
hours in the hour rhythm.
The thermodesinfector then starts automatically at the desired time.
For a delayed program start, select "Start time".
Now you can select any start time.
After selecting the start time, confirm the entry with "OK" and enter a 3-digit
code. Once the start time has elapsed, the thermodisinfector starts
automatically.
26
When the program is running

After the start of the program, you can monitor its progress in the
display. When the program is running, the different steps are shown
on the display.
Sump rinse Any remaining water is first rinsed out before a new cleaning cycle begins.
Pre-wash A pre-wash takes place with water that does not contain
any processing media and is temperature-controlled. This
serves to mechanically remove any large organic particles
adhering to the instruments. Any proteins remaining on the
instruments must be removed entirely in order
to prevent denaturation caused by water temperatures that are too high.
Cleaning This is where the actual cleaning cycle begins. The washing chamber is
heated continually to a temperature specified by the program and the
temperature maintained during the maintenance time.
The processing medium is added automatically before the maintenance time
begins.
Intermediate rinse An intermediate rinse takes place as a preparatory step before

disinfection, in order to reduce the concentration of any remaining
processing media.
Disinfection A thermal disinfection with water takes place in this step.
Drying Finally, the instruments are dried on the inside and outside by
opening the door.
Narrow-necked instruments must be dried manually.
Following the You can monitor the current progress of the program currently running
progress on the display and the current time remaining.
of the program on
the display
HD450 / HD450 Injection - cleaning and disinfection program
Pre-wash 1
Pre-wash 2
Main wash
Intermediate rinse 1
Disinfection
Drying
27
WARNING!
 Narrow-necked hollow instruments are to be dried manually by
passing clean and oil-free air through them!
■ Hollow instruments have not shifted and/or are still fixed in place
Otherwise, they need to be processed again.
■ The inside (lumen) of the hollow instruments are unobstructed
and free.
■ The injector system is still firmly attached to the connector nozzle of the
washing chamber.
■ The nozzles and connectors to the base rack are still
securely attached. When all the points above are fulfilled and
the program
has completed without any interruptions or malfunctions, the washware has been
successfully been cleaned
and disinfected.

End of program
From the messages displayed and the beeps emitted you will be able to hear and
see when and if a program was completed successfully. You then need to enter
your personal code to unlock the door, which must then be opened immediately.
This ensures optimal drying.
WARNING!
Open the door immediately after the program ends in order to
prevent the formation of condensed water.
Visual inspection at the
end of every What to look for after a cleaning program has completed:
program. The instruments must be completely clean and dry.
28
Manual program cancellation

■ All running programs can be canceled at any step; however, if the
program is canceled during the drying phase, the washware is not
to be considered cleaned or disinfected. Where required, the
program must then be run again.
Therefore, the cancellation of a running program by the user

should only occur in exceptional cases.
WARNING!
Depending on the point in time the program is canceled, the
temperature of the washing chamber may be hot enough that it is not
possible to open the door due to safety considerations.
You will be able to open the door as soon as the temperature in the washing
chamber
has cooled down to < 75 °C.
Manual program If a program is canceled before drying begins, the program

cancellation before drying is to be considered unsuccessful.
commences
When canceling a program and removing washware, please
observe the following:
■ There is a risk of contamination if the program is canceled before the
disinfection has been completed successfully. Therefore, special
caution is required when handling the instruments.
■ Please note that instruments may still be extremely hot when the
door is opened after a program cancellation. There is a risk of being
scalded or burnt.
■ Never interrupt a program by turning off the power switch.
29
Removing washware
Please note the following during a program run and when
removing washware at the end of a program:
■ Never use force when opening the door. The HD 450/HD 450
Injection may be damaged in the process and/or hot steam may be
emitted from the unit.
If these instructions are not followed, scalds, burns or
chemical burns may result.
■ Especially large and solid instruments may still be extremely hot

after the program has ended. Before removing the instruments, the
instrument baskets and insertable frames, allow them to cool.
If these instructions are not followed, scalds and burns may result.
30
Chapter 6 – Logs
Chapter 5 – MENU / SETTINGS
The HD450 / HD450 Injection offers 2 menu levels.
- User menu: This is where users can set their personal preferences.
- Administrator menu: This is where all the basic settings for the unit are set.
Accessing the menu
Start screen: press MENU Enter user code

User: 3 digits; Administrator: 6 digits
Depending on the code entered, the user or admin menu is then displayed.
User menu
User menu
Export memory
Select whether all or only new Confirmation of export

entries are to be exported.
31
Chapter 6 – Logs
Setting time and date
Using the arrows, set the current time

and date. Press OK to confirm.
Setting language
Now the user can set his or her own language. Confirmation message in the selected
Press OK to confirm. language
Note that the language for each user can be set separately!
32
Chapter 6 – Logs
Administrator menu
Administrator menu
Add user
Enter name and press OK to confirm Enter 3-digit code and confirm with OK entries
are to be exported.
33
Chapter 6 – Logs
User added successfully
Please note that each user has to have his or her own code. Up to 32 users may be
added.
Deleting a user
Select desired user and select Confirm delete

OK to confirm.
Confirmation message
Edit administrator
Enter desired name. A code must be provided here.

Press OK to confirm.
34
Chapter 6 – Logs
Export memory
Select whether all or only new Confirmation of export

entries are to be exported.
Formatting memory
IMPORTANT!!! Before the memory is erased, all records must
be exported. If this is not done, it is possible that records are lost.
Safety warning before format. Progress display
Confirmation message
Network settings
Settings available for the network of your practice
In the original factory state, DHCP is activated, and when the HD450 / HD450
Injection is connected to the network through the ethernet port, the unit will
automatically be assigned an IP address from the server.
The settings may also be entered manually. Please contact your

administrator.
35
Chapter 6 – Logs
Setting time and date
Using the arrows, set the current time

and date. Press OK to confirm.
Sounds & keypresses
Select the desired options

for your environment.
Manual filter change
Enter user code Confirmation message
Records will be kept in memory of who changed the injection filter.
Removing lime deposits
Depending on the hardness of the water, you may

turn on/off the water softening system here.
For more information, refer to chapter 2 - Water softening system
36
Chapter 6 – Logs
Setting language
This is where the local language of the unit Confirmation message in the selected
can be selected. language.
This setting applies for the entire unit and all users.
Exporting transfer data
Backup unit settings Confirmation screen
No records are backed up with the transfer data. This backs up the
basic settings, users and administrators. If the unit has to
be reset to factory settings, the data can
be re-imported
in this manner.
If possible, back up all data every time a new user is added.
Importing transfer data
Restore unit settings Confirmation screen
37
Chapter 6 – Logs
Update firmware
Confirm with YES
You will then be guided through the menu.
38
Chapter 6 – Logs
Chapter 6 – Logs
 Why and how to document batches

 What output media you can use for batch documentation
 Program HD450 printer
 How to read the logs properly
Batch protocol
The batch documentation is vital for proof of a successfully completed
cleaning and disinfection process, as well as crucial as a mandatory
measure to ensure quality(MPBetriebV).
Data such as program type, batch and process parameters of logged
cleaning and disinfection cycles are stored in the internal log memory of
the HD 450/HD 450 Injection.
For batch documentation, the internal log memory can be exported
and transferred to a variety of output media. This can take place
immediately after each completed cleaning and disinfection process
or at a later date, e.g. at the end of an office day in your practice or
at a later date of your own choosing.
You have the option of exporting the logs of the cleaning and disinfection
cycles onto the following output media and to archive them accordingly:
 USB stick
 Computers in the network of your practice
Output media
 Output media may be combined as desired
This makes it possible to save logs on e.g. a USB stick
and to print it out at a PCE.
Capacity of the The capacity of the internal log memory is sufficient for approx. 2,400
internal log memory cleaning and disinfection cycles. If the internal memory is full, the warning
message "Internal program log memory full" appears.
When this warning message appears, you must export the internal logs
onto a USB stick or via a computer. The internal memory must then be
formatted (see administrator menu).
Only then will the cleaning and disinfection unit be ready for use
again.
39
Chapter 6 – Logs
Using a USB stick as output medium
Please note the following when using a USB stick:

■ Never use force to insert the USB stick into the USB port.
■ Never pull the USB stick out of the port when read/write operations
are in progress.
If these instructions are not followed, data loss, damage to the
USB stick and/or the HD 450/HD 450 Injection and/or its software
may result.
40
Chapter 6 – Logs
Power switch
Display
Ethernet network connection (rear)
USB port
Inserting USB stick The USB port for the USB stick is located to the right next to the display.
Proceed as follows:
 Insert the USB stick into the USB port. The symbol for the USB stick should now
light up in the status bar.
Removing USB stick Proceed as follows to remove the USB stick from the USB port.
 Pull the USB stick out of the USB port only when the logs have been
fully written onto the USB stick.
Computers as output media

You can access the HD 450/HD 450 Injection directly from the network of your
practice. For this, the HD 450/HD 450 Injection has to be connected via the
network connection (RJ45).
For exporting, you will need to use the "HD-450 Printer“ program, which is
included.
41
Chapter 6 – Logs
HD450-Printer
With this included program, you will be able to view the saved logs and print them
out if desired.
Installation
Start the setup program on the included USB stick and follow the instructions.
Initial program use

When starting the HD450-Printer program for the very first time, you will have to
select a printer for printing the logs.
Import options
You have two options to import the logs into the program
USB stick: Save the logs onto the USB stick and insert the USB stick into a free
USB port on the computer where the HD450-Printer program is
installed. The program will recognize the log files on the stick
automatically and activate the "Import" symbol. Click on the symbol
to transfer the logs onto the computer.
Network: If the HD 450/ HD 450 Injection is integrated into the network of your
practice, it is possible to access the logs through the network. For
this, you will need to select your unit in the network via the options.
Click on "Download" to import.
42
Chapter 6 – Logs
Log specimen
43
Chapter 7 – Maintenance
 How to clean the HD 450/HD 450 Injection

 Changing the injection filter (HD 450 Injection)
 Which cleaning agents are suitable
 How to avoid spots and stains
Cleaning
Inspect the screens The fine-mesh and wide-mesh screens in the washing chamber serve to
in the washing chamber sieve out dirt particles or any remaining substances, e.g. from
daily and clean them if instruments, that have fallen into the chamber. The screens may get
necessary clogged over time.
 Inspect the wide and fine mesh screens daily and rinse them under
running water if necessary.
 First, pull the injection filter upwards to remove it.
 Grab and turn the handle on the wide-mesh screen all the way to the
left and pull upwards to remove it.
 Loosen and remove the fine-mesh screen and if necessary, rinse
them under running water, using a soft brush to remove deposits if
necessary. Do not use any dishwashing liquid.
Wide-mesh screen fine-mesh screen
■ Always ensure that both the wide-mesh and fine-mesh screens are inserted
before starting a program.
If these instructions are not followed, deposits may enter the
cleaning cycle and negatively impact the correct functioning
of the HD 450/HD 450 Injection.
Inspect the Extremely fine particles can clog up the nozzles on the washing arms
washing arms daily and
clean them if necessary  Remove the washing arms from the camber and rinse them
under running water if necessary:
1. Pull on them to loosen and remove.

2. Clean extremely clogged nozzles with a thin, sharp
object.
44
3. After replacing the washing arm, ensure that it is

able to turn freely and easily.
 Check the door seals daily for any dirt, deposits or damage of any kind.
Inspect door seal If you notice any dirt or deposits, clean the seal with a moist, lint-free
daily cloth and neutral common household cleaner in liquid form.
Nozzles of the injector system To test if the nozzles of the injector system are clogged, hold them
vertically under a stream of running water.
If the water flows out easily through the nozzles, they are unobstructed.
Front exterior of unit if The control unit and the plastic exterior of the HD 450/HD 450 Injection
required is to be cleaned only with a moist cloth or a suitable cleaner for plastics.
Please test for any adverse effects before use! Never use any solvents
or benzene for cleaning.
Inspect the lye pump, Fine dirt particles that were not trapped by the wide-mesh and fine-mesh
pump sump and the screens and have entered the water outflow opening must be removed.
pump This becomes apparent e.g. when the water used for cleaning is not
pumped off after a program has run its course.
1. In such a situation, inspect the pump sump by removing the wide-
and fine-mesh screens. Remove any dirt or deposits.
2. Remove the two screws in the plastic component (use a Torx 20), pull out the
plastic component and remove the dirt on the impeller wheel. After cleaning is
complete, replace the blue plastic component and screw it back on.
WARNING!
If this happens frequently, inform an authorized representative.
45
Injection filter (only for HD450 Injection)
WARNING!
The injection filter needs to be changed every 20 cycles.
This change will be indicated on the display.
■ Use only injection filters from IC Medical.

Art.-No. 105 006
■ If the injection pump malfunctions, change the injection filter

and reset the counter.
Menu option Admin menu/manual filter change
46
Cleaning the injection filter (only for the HD 450 Injection)
1. Remove the injection rail from the basic basket.
2. Remove the silicone coupling (back to the rail).
3. Remove the silicone stopper (front on the rail).
4. Overview of the required components: silicone plugs, injection rail, filter, silicone
coupling
47
5. Clean the injection filter under running water.

For coarse dirt injection filter can be cleaned during a treatment cycle in a thermal.
To do this, the injection filters in the basic basket and start a cleaning cycle.
Please note that in this case no handpieces can be prepared!
6. Replace the silicone plug back on the rail.
7. Press silicon plug on and test it
8. Remove slide into the rail until the filter is completely placed in the rail.
48
9. Test the position.
10. Replace the silicone coupling again.
11. guide the silicone coupling must be positioned on the frame of the filter.
49
12. visual inspection whether the filter is correctly positioned. Assembly injection tube in the
base rack.
50
Avoiding stains
Stains due to low water Stains on instruments or in the HD 450/HD 450 Injection may be due to
quality low water quality.
To prevent stains on the instruments or in the washing chamber, we
recommend that the entire rinsing be done with fully demineralized
water (FD water).
Stains due to foreign rust All parts of the HD 450/HD 450 Injection that come into contact with
particles water are made of rust-free materials. This excludes the HD 450/HD
450 Injection as a source of rust stains.
If any such rust stains appear, it is from a foreign source. It is often
enough to have one rusty instrument for rust to be transferred onto the
inside of the HD 450/HD 450 Injection or to other instruments.
Inadequate water quality due to heavy metal or
chloride contamination may lead to stains and rust.
Maintenance
■ www.HD450support.de
■ Allow only authorized persons to perform the maintenance.
(Process) Validation
The operator of the practice is responsible for ensuring the error-free
functioning of the cleaning and disinfection process as well as
reproducible results.
This is a stipulation that comes from e.g. the medical product supplier
regulations (Art. 4 para. 2 MPBetreibV), the guidelines of the DGKH,
DGSV, AKI and the recommendations of the Robert Koch Institute.
This stipulation is also valid internationally.
The basis for this is the DIN EN ISO 15883, which also applies in
Germany.
Please be aware of the national regulations and stipulations that apply for
you. If in doubt, please contact an authorized representative.
Reproducible cleaning and disinfection results can be ensured via batch
checks, routine checks and/or periodic inspections (e.g. a validation).
51
Chapter 8 – Operational
breaks
Chapter 8 – Operational breaks

 How long you have to wait before starting the next program
 What you need to be aware of if the unit has not been used for a long time
 How to take the unit out of operation, transport it, and then put it
back into operation
Breaks
No breaks required Breaks between individual programs are not required. After a program
has completed or been canceled, the instruments can be replaced. A
program can be started only after the unit has cooled to below 45 °C.
Taking the unit out of operation

If you would like to take the HD 450/HD 450 Injection out of operation for a longer
period of time, e.g.
due to a vacation, proceed as follows:
 The interior of the washing chamber should be dry.

 Turn off the HD 450/HD 450 Injection at the power switch.
 Unplug the power plug from the socket.
 Turn off the water supply.
52
Chapter 8 – Operational
breaks
Transportation
Only authorized persons should be allowed to take the unit out of
operation to prepare for transportation.
When carrying the HD 450/HD 450 Injection, please note the following:
■ Carry the HD 450/HD 450 Injection only in pairs of two persons.
Should these instructions be ignored, spinal injury
and bruising may result.
During transportation for e.g. a move, freight or

transport within a practice, please note the following:
■ Remove the base rack and any other inserts.
■ Remember to close the door before the unit is transported.
Should these instructions not be followed, damage to the HD 450/HD 450

Injection and malfunctions may occur.
Also note In addition to the instructions for taking the unit out of operation, please note
the following:
 Empty the unit completely and seal the outlet valve.

 Seal the water supply hoses.
 Remove the base rack and any inserts.
 Close the
door.
Protection from frost The HD 450/HD 450 Injection should be operated, stored and
transported in a frost-free environment.
However, if there is any remaining fluid in the HD 450/HD 450 Injection
that has frozen, allow the unit to stand at room temperature for 2 hours
for it to thaw.
Putting the unit back into operation after a move

When putting the HD 450/HD 450 Injection back into operation after a
move to a new location, proceed as if you were setting it up for the first
time.
53
Chapter 9 – Function test
Chapter 9 – Function test

 How the HD 450/HD 450 Injection automatically conducts a function test

 Your options for conducting a manual function test
 Which function tests you should carry out in daily use
Automatic function test

Process evaluation and The monitoring system of the HD 450/HD 450 Injection tests the
monitoring system components of the unit with regard to their functionality and
plausible interaction. When the parameters
exceed fixed threshold values, the HD 450/HD 450 Injection will display warning
messages or
fault indicators. If necessary, it will cancel the program with the
corresponding message.
If the program has completed successfully, a
corresponding message is displayed.
Manual function test

You have the option of monitoring the values displayed
on the screen, as well as the progress of the program. Additionally,
with the logs of the program, you can check if the program was
completed successfully.
Tests in daily use

The following should be checked daily before operation:
1. Wide-mesh and fine-mesh screens in the washing chamber

2. Washing arms in the washing chamber
3. Interior of the washing chamber and the door seal
4. Baskets and inserts
Also see Chapter 7 – Maintenance
54
Chapter 10 – Malfunctions
 The different types of messages

 What to do in case of a malfunction
 What you can do before calling support
 What to do if nothing appears on the display
Messages
A message is not a malfunction.
Messages serve to provide you with information and assist you in
operating the unit.
Warnings
A warning is not a malfunction.
Warnings help you ensure that the unit operates without error and to
recognize undesirable situations. Pay attention to these warnings
and act promptly in order to prevent malfunctions.
Malfunction messages
When safe operation or the cleaning and disinfection cannot be
carried out properly, malfunction messages will be shown.
These may appear on the display shortly after turning on the HD
450/HD 450 Injection or when a program is running.
If a malfunction occurs while a program is running,
he program will be canceled; this will be indicated by an audible
sound.
■ If a program is canceled before the drying phase has commenced,

the washware cannot be considered to be cleaned and/or
disinfected. The program must therefore be restarted. A complete
cleaning and disinfection is a prerequisite for reuse and/or
sterilization.
Not adhering to these instructions places the health of your patients and
your employees at risk.
55
Before contacting us
Follow the steps as indicated for dealing with a warning or a malfunction
message appearing on the display of the HD 450/HD 450 Injection. In
addition, you will find
the most important occurrences in the following table. These situations
are listed next to possible causes and the corresponding courses of
action.
Should you not find your situation in the table below or should the
actions you take be unsuccessful, please contact an authorized
representative. To better help you, please have the serial number of
your HD 450/HD 450 Injection ready, as well as a detailed description
of the malfunction.
General situation Possible causes Recommended course of action
Knocking or clattering Washing arm is hitting the Cancel program, rearrange washware
noises in the washing instruments and vessels and restart program
chamber
White deposits on the The water softening system Check the hardness of the tap water and if
instruments has not been programmed necessary, reprogram the water softening
system
The deposits on the instruments Manually clean the instruments before the
are from the remains of dental cement hardens
cement
Spots on the Neutralization agent is missing Add rinsing agent

instruments
Unsatisfactory Base rack and/or basket inserts Arrange washware properly

cleaning results or racks not loaded properly or too according to recommended load and
full do not overload
Arrangement leads to spray shadows Avoid spray shadows
Dirt and stains are too dry Do not allow dirt and stains to dry for more
Verschmutzungen than 6 hours
Washing arm nozzles or nozzles Unclog nozzles

of injector rail are clogged
Screens in the pump Clean the wide- and fine-mesh screens

sump are dirty
Unit does not work; Unit is not turned on Power plug Turn on unit at the power switch
there is nothing on the
display not plugged in Circuit breakers Plug in the power plug
have tripped Reset the breakers (see type label for

min. fuse protection)
56
General situation Possible causes Recommended course of action
Remaining moisture on Base rack and/or basket inserts Arrange washware properly and do
instruments or racks not loaded properly or too not overload
full
Dry instruments manually
Door was closed for a long time after Open the door immediately after program ends.
program ended (see logs)
Remaining moisture in Dry narrow-necked instruments manually

hollow instruments with sterile compressed air
57
Malfunction messages
Code Malfunction/warning Possible causes Recommended course of action
201 Power failure A running program was interrupted by Program must be restarted
a power failure Disinfection cannot be confirmed
Check the circuit breakers Do not turn off the unit at the power
switch when a program is running.
202 Doors were opened Door was opened during the cleaning Cleaning and disinfection process
and disinfection process was not completed!
Close the doors and restart the

program
203 No fresh water supply Water mains turned off, Turn on the mains
screen of supply hose clogged Inspect the screen of the supply hose
Supply hose pinched when setting up Check the supply hose along its
length
204 Lye pump is blocked Outlet hose pinched, outlet valve or Inspect runoff hose for bends
hose clogged or pinches
Foreign object in the lye pump
205 No processing media found No processing media was inserted Insert Thermo Tab
Program must be restarted
206 Injection pump Injection filter clogged Remove filter and inspect
Insert a new filter
207 Conductivity too high The water quality in the previous wash Remove any remaining processing
cycle was too low media from the unit
Processing media did not dissolve Restart program

completely
208 Washing arm is not turning Washing arm is blocked by washware Rearrange washware, clear clog
Wash nozzles clogged Clean washing arm
52
209 Process was canceled Cleaning and disinfection process was Cleaning and disinfection process
manually stopped by user was not completed!
Program must be restarted
301 Overflow switch active Unit is leaking (e.g. water, wash, Turn off water supply!
processing media)
Be sure to inform specialist
supplier/customer service!
Fluids in the unit, e.g. in the base pan,
may contain processing media in case
of damage. Remember to follow the
302 Fresh water supplied even Inlet valve is defective safety precautions
Immediately turn offofwater
the processing
supply!
though inlet valve is closed media manufacturer
303 Overheating Electronics are defective Contact customer service
304 Temperature too low Heating element defective Contact customer service
305 Circulation pump defective Foreign bodies in pump wheel
306 Temperature sensor - No water Check water supply

Heating element
Contact customer service
Temperature sensor defective
307 Temperature sensor - Temperature sensor defective Contact customer service

Chamber
308 Internal error Software error Turn off unit and restart
Missing component
Call customer service
Technical data
Technical data
Type designation HD450 HD450 Injection
Measurements of unit (HxBxD) 450 x 555 x500 cm 450 x 555 x 580 cm
Washing chamber (HxBxD) H= max. load height 33,5 x 49.5 x 45 cm 33,5 x 49.5 x 45 cm
D= max. load depth
Weight (empty) 18 kg 21 kg
Floor load approx. 1000 N/m² approx. 1200 N/m²
Volume of washing chamber 74 liters
Electrical connection 16 A; 220-240 V; 2.4 KW
Max. noise level (cleaning)  58 dBA
Exhaust heat 0.55 kW/h (2.7 MJ/h)
Ambient temperature 15 - 35°C
Relative humidity 30 - 60%30 - 60%
Max. installation altitude 2000 m
Installation category 2
Air pressure 75 kPa – 106 kPa
Connector for cold/FD water 3/4“
Waste water connector DN21
Drinking water according to drinking water ordinance

Water quality
(TrinkW2001); take note of local regulations.
Min. flow pressure 150 kPA (1.5 bar)
Recommended flow pressure 250 kPa (2.5 bar)
Max. water pressure 1000 kPa (10 bar)
Min. washing pressure 140 mbar

Max. waste water temperature 93 °C (<1 min.)
Waste water amount per hour approx. 20 l (at small intervals)
Power of drainage pump Max. 30 l/min. (volume in waste water hose)
Length of supply and outflow hoses Cold water / waste water: 1.80 m / FD water supply: 1.60 m
Length of power cord 2m
Contamination rating Category 2
Protection type (according to IEC 60529) IP20
CE-mark yes
Operational
data
Operational data
Partial
Program Sump rinse Partial cycle Partial cycle Partial cycle Partial cycle Partial cycle
cycle
Universal Intermediate
program -- Pre-wash 1 Pre-wash 2 Cleaning Disinfection Drying
rinse
Amount of water
[l] 1.5 2.0 2.0 2.0 2.0 2.0 --
Maintenance time
[min.] 2 7 7 28 5 18 15
Temperature [°C] 22 22 22 55 22 90 <90

Appendix A – Symbols on the unit
Appendix A – Icons upon the unit
The icon „crossed out rubbish bin“ marks a unit that ist not allowed to be disposed
via household garbage. It has to be disposed appropriate and professional by the
producer / distributor.
Through labelling a unit with this icon/symbol the producer declares that he meets
all legal demands regarding placing on the market, redemption and sustainable
disposal of electric and electronic devices.
By the CE mark of conformity the producer declares that the medical devices
comply with the basic demands of the Medical Devices Guidline (MDD). The 4-digit
0297 number implies the control by an authorised certification centre (here: DQS).
Icon for “producer”. The name and complete address are straight near the icon.
Purchase order number
Serial number
Store dry
Store protected against sunlight
Upper and undermost temperature limitation

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HD 450/HD 450 Injection

The user manual is to be regarded as part of the product.

User Manual valid for HD 450/HD 450 Injection

4nd Edition – April 2017

Please note the following

Points out important information.

Suitability ■ Use the HD 450/HD450 Injection only for the

Intended use and purpose…..……………………….....7 Batch protocol……………………………………….………38

Chapter 5 – SETUP-MENU .....................................30

 Intended purpose of the HD 450/HD 450 Injection.

Intended use and purpose

■ The HD 450/HD 450 Injection is not suitable for the processing of

Advantages for the user

Chapter 2 – Description of unit

 Standard components included as part of the package

Status bar on display

Cleaning cycle (batch) – No. of cycles to date

Network – Unit is connected to practice network

USB stick – USB stick inserted

Rinsing agent – Rinsing agent has been filled

Water softening – Water softening system active

Control and display panel

Mains connecting lead

External control panel (optional)

Ethernet network connection (RJ45)

Cold water connector (CW)

Waste water connector

Connecting port for injector ail (HD 450 Injection)

Water supply port (CW) + FD water

Receptacle for salt

Wide-mesh and fine-mesh screen

Cleaning chamber for processing media

Accessories for loading the unit

Racks and Instrument baskets

1 x Flexio basic basket 1

Components Part number

3-level acoustic signals

Automatic door locking mechanism

 If the cleaning and disinfection program has been started, the

 In order to open the door, enter your personal 3-digit code.

Never open the door forcefully!

Correct the malfunction.

■ Never pull on the emergency release when a program is running!

Water softening system

■ If an external water softening system is used, it is sufficient to use

°dH mmol/l °f °e °dH mmol/l °f °e °dH mmol/l °f °e

1 0.2 2 2 15 2.7 27 19 29 5.2 52 37

2 0.4 4 3 16 2.9 29 20 30 5.4 54 38

3 0.5 5 4 17 3.1 31 22 31 5.6 56 39

4 0.7 7 5 18 3.2 32 23 32 5.8 58 41

5 0.9 9 7 19 3.4 34 24 33 5.9 59 42

6 1.1 11 8 20 3.6 36 25 34 6.1 61 43

7 1.3 13 9 21 3.8 38 27 35 6.3 63 44

8 1.4 14 10 22 4.0 40 28 36 6.5 65 46

9 1.6 16 12 23 4.1 41 29 37 6.7 67 47

10 1.8 18 13 24 4.3 43 3 38 6.8 68 48

11 2.0 20 14 25 4.5 45 32 39 7.0 70 49

12 2.2 22 15 26 4.7 47 33 40 7.2 72 51

Table 1: Conversion table for water hardness

Chapter 3 – Initial operation

Requirements for setting up, installing and

Requirements for the location of the unit

■ When setting up or installing the HD 450/HD 450 Injection, ensure