MMG Centrifugal Casting MMG Centrifugal Casting

Delivery Dimensions - Outer Diameter and Length Production Process

o u t e r d i a m e t e r / A u ß e n d u r c h m e s s e r [ mm ]
40
Centrifugal Casting Centrifugal Casting – A Manufacturing Method for Highest Demands
80 75 - 95 330 long The molten metal is casted in a fast rotating
cylindrical die. The released centrifugal force
115
generates a pressure on the liquid metal which is
150 100 - 200 560 long approx. 30 times higher than under normal gravity
185 conditions. Directional solidification of sound metal
progresses from outside toward the bore. Oxides
220
and impurities are forced inward, metal is forced
255 centrifugally to outside. Impurities are concentrated
290 205 - 370 1380 long in the bore and will be removed by machining. The
result is a defect-free structure of the cylindrical
325 casting. In comparision with static casting method
360 the mechanical properties are improved by same
chemical composition of the alloy.
395 375 - 570 1780 long
430

Advantages of Centrifugal Casting

465

500
460 - 570 2370 long
535

570
575 - 620 650 long Optimal Material Characteristics for Every Range of Application
605
homogeneous, fine-grained and gas-free structure
640
625 - 680 770 long physical characteristics are higher
675 than with static casting
710 optimal proportion of durability for each area of application by
745 diversified structure formation combinded with calculated cooling

780 increasing service life and resistance

to load / weight
815
substancial reduction of model costs
850 685 - 1000 420 long material to cast:
885
high flexibility in production in regard to dimensions and alloys
Copper Aluminium Alloys
920 CuAl10Fe; CuAl10Ni; CuAl11Ni
a short time of delivery is possible
955 CuAl8Mn; CuAl9Ni; CuAl9Ni7

990 Copper Tin Alloys

CuSn10; CuSn10Zn; CuSn12
1025
CuSn12Ni; CuSn12Pb; CuSn14
1060
Copper Tin Lead Alloys
1095 CuSn5ZnPb; CuSn7ZnPb Certificated Manufac- Delivery Measures
1005 - 1275 280 long Mecklenburger Metallguss GmbH - MMG turing with System
1130 Copper Zinc Alloys
Teterower Straße 43-51 According to customers request, our products are pre machined
1165 CuZn35Al1; CuZn34Al2; CuZn25Al5 Our quality management is with a machining allowance of 1-3 mm. For the production,
D - 17192 Waren (Müritz), Germany
CuZn33Pb; CuZn37Pb; CuZn39Pb2 according to ISO 9001 and cer- a minimum thickness of 9-12 mm is necessary.
1200 Phone: +49 3991 - 736 260
CuZn40Al2; CuZn40Fe tified by the Germanic Lloyd.
Fax: +49 3991 - 736 210 The tolerances belonging to the delivery measure shows
1235
Special Alloys schleuderguss@mmgprop.de The products receive on cus- the following table:
1270 Keral; Mowal www.mmgprop.de tomer‘s request of acceptance
Border dimensions for the length (except for broken edges)
1305 Aluminium Alloys certificates after EN 10 024 by
following DIN ISO 2768
AlMg3 a quality control group within
1340 tolerance border dimensions (values in mm)
1280 - 1410 260 long our company or by a classifica-
class for outside and inside diameter
1375 tion society.
abbrevia- named from 6 from 30 from 120 from 400
1410
tion to 30 to 120 to 400 to 1000
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 Eine Gesellschaft der Deutsche Giesserei- und Industrie-Holding AG c roughly ± 0,5 ± 0,8 ± 1,2 ±2
l e n g t h / L ä n g e [ mm ]
Mecklenburger Metallguss
Editing: Mecklenburger Metallguss GmbH
Concept & overall production: WERK3 Werbeagentur, Rostock
Photos: WERK3, MMG Archiv
MMG Centrifugal Casting Material Description Mechanical Properties Physical Properties Chemical percentage composition (mass) Range of Operation (Reference for the applicability)

Tensile Strength Ultimate Strength Breaking Brinell Hardness Elastic Longitudinal Coef- Solidus
Density Heat Conductivity Electrical Conductivity Heat Capacity Composition of Material allowable impurity (similar to all standards)
Rm Rp0,2 Elongation A 5 HB 10 Modulus ficient of Dilatation Liquidus
Symbol Number Standard Old Description Other discontinued standards N/mm2 N/mm2 % min. min. kg/dm2 [kN/mm2] [10-6/K] [W/m*K] [m*Ohm-1*mm-2] [kJ/(kg*K)] °C 1 2 3 4 5 6 7 8
CuSn7Zn4Pb7-C-GZ CC493K DIN EN 1982 JIS H 5111 BC6 Japan 260 120 12 70 8.8 860 Cu 81.0-85.0 Sn 6.0-8.0 Zn 2.0-5.0 Pb 5.0-8.0 Ni <=2.0 Sb <=0.3 Al <=0.01 Sleeve bearing bushes with local maximum surface pressure up to approximately
CuSn7ZnPb 2.1090.03 DIN 1705: 1981-11 GZ-Rg7 Rodgods 5426 DK 270 130 13 75 8.8 98-115 18.5 64 7.5 0.38 1020 Cu 81.0-85.0 Sn 6.0-8.0 Zn 3.0-5.0 Pb 5.0-7.0 Fe <=0.2 Si <=0.01 6,000 N/cm², piston pin bushings for p up to 4,000 N/cm²; crank bearings and

History And Present Time C93200 ASTM B 271 240 135 20 60 Cu Rest Sn 6.3-7.5 Zn 2.0-4.0 Pb 6.0-8.0 S <=0.1 toggle bearings for p up to 3,000 N/cm²; shaft liners and cylinder bushings, neck
bushes, friction rings and friction discs, coupling rod bearing
CuSn10-C-GZ CC480K DIN EN 1982 JIS H 5111 BC2 Japan 280 160 10 80 8.74 20°/ 102 von 20° bis 20°/ 59 20°/ 7.0 20°/ 0.38 840 Cu 88.0-90.0 Sn 9.0-11.0 Ni <=2.0 Fe <=0.2 S <=0.05 Piston rings, ring wheels for electric transmission, bearing parts and sliding parts
Casting of alloy has started on today’s place of Mecklenburger CuSn10 2.1050.01 DIN 1705: 1981-11 SnBz10 270 130 18 70 8.7 200°/ 96 100°/ 18.2 100°/ 67 200°/ 6.0 100°/ 0.39 1020 Cu 88.0-90.0 Sn 9.0-11.0 Pb <=1.0 P/ Sb <=0.2 Si <=0.02 with local maximum surface pressure up to approximately 7,000 N/cm²
Metallguss GmbH (MMG) in the year 1890, already. C90700 ASTM B505 280 170 10 100 300°/ 92 300°/ 18.9 200°/ 76 200°/ 0.40 Cu Rest Sn 10.0-12.5 Zn <=0.5 Mn <=0.1 Al <=0.01
CT1 BS 1400 230 130 10 70 400°/ 87 400°/ 19.3 Cu Rest Sn 10.0-11.0 P 0.5-1.0
Until 1945 there were manufactured parts made of cast iron for CuSn10Zn 2.1086.01 DIN 1705: 1981-11 GZ-Rg10 JIS H 5111 BC3 Japan 260 130 15 75 8.7 75-100 850 Cu 86.0-89.0 Sn 9.0-11.0 Zn 1.0-3.0 Ni <=2.0 Sonst. <=0.5 Fe <=0.25 Sleeve bearing panels, moderate stressed sliding and coupling parts, worm gear
the increasing mechanisation of agriculture and for small machine
G1 BS 1400 UE12Z1 Frankreich 250 130 5 80 1010 Cu Rest Sn 9.5-10.5 Zn 1.57-2.57 Pb <=1.5 davon -> S <=0.1 wheels with low rubbing speed, liners for stern tubes and rudders
factories.
C90500 ASTM B 271 276 124 20 Cu 10.0 Zn 2.0 Sb <=0.3 P <=0.05
The development to a leading foundry for copper alloy CuSn12-C-GZ CC483K DIN EN 1982 JIS H 5113 PBC2 Japan 280 150 5 90 8.6 20°/ 97 von 20° bis 20°/ 55 20°/ 6.2 20°/ 0.376 830 Cu 85.0-88.5 Sn 11.0-13.0 Ni <=2.0 Fe <=0.2 S <=0.05 Sleeve bearings, butting rings, crank bearing and toggle bearing, spindle nuts
started in 1948. CuSn12 2.1052.03 DIN 1705: 1981-11 GZ-SnBz12 280 150 5 95 8.6 200°/ 92 100°/ 17.8 100°/ 62 200°/ 5.3 100°/ 0.385 1000 Cu 84.0-88.5 Sn 11.0-13.0 Pb <=0.7 Mn <=0.2 Al <=0.01 moved under load, worm rims and cylinder liners for axial piston pumps with local
PB2 BS 1400 300 180 10 100 300°/ 89 300°/ 18.5 200°/ 70 200°/ 0.395 Cu Rest Sn 11.0-13.0 P <=0.6 Sb <=0.15 Si <=0.01 maximum surface pressure up to approximately 7,500 N/cm²
Since this time there were manufactured castings with casting
C90800 ASTM B427 345 193 12 95 400°/ 85 400°/ 18.9 Cu 85.0-89.0 Sn 11.0-13.0 Zn <=0.5
weights from 1 kg up to 200 t.
CuSn11Pb2-C-GZ CC482K DIN EN 1982 JIS H 5113 LBC2 Japan 280 150 5 90 8.7 90-110 830 Cu 83.5-87.0 Sn 10.5-12.5 Pb 0.7-2.5 Ni <=2.0 P <=0.4 S <=0.08 Crank bearing and toggle bearing, piston pin bushings, bushings for crane
The world’s biggest fixed pitch propellers are casted in CuSn12Pb 2.1061.03 DIN 1705: 1981-11 280 150 5 90 8.7 18.5 54 6.2 1000 Zn <=0.5 Mn <=0.2 Al <=0.01 wheels, spindle nuts moved under load and high speed, sleeve bearings with
MMG workshop. C92500 ASTM B505 275 165 10 80 Cu 85.0-88.0 Sn 10.0-12.0 Pb 1.0-1.5 Ni 0.8-1.5 Sb <=0.2 Si <=0.01 maximum surface pressure of approximately 8,000 N/cm² (shock stressing
PB4 BS 1400 190 100 3 70 Cu Rest Sn min. 9.7 Pb 0.75 Fe <=0.2 up to 6,000 N/cm²)
The manufacturing of centrifugal casting began in Waren in the CuSn12Ni2-C-GZ CC484K DIN EN 1982 300 180 8 95 8.6 830 Cu 84.5-87.5 Sn 11.0-13.0 Ni 1.5-2.5 P <=0.40 Pb <=0.3 S <=0.05 Heavy loaded coupling parts and coupling stones, spindle nuts moved under load
year 1960, in particular with the casting of shaft liners for ships.
CuSn12Ni 2.1060.03 DIN 1705: 1981-11 280 160 14 90 8.6 90-110 17.5 54 6.2 1000 Cu 84.0-87.0 Sn 11.0-13.0 Ni 1.5-2.5 Zn <=0.4 Mn <=0.2 Al <=0.01 condition, higher stressed and fast running worm rims and worm wheel
Since then, the range of products was permanently extended in C91700 ASTM B 427: 1993a 345 193 12 95 Cu 84.5-87.5 Sn 11.0-13.0 Ni 1.2-2.0 Fe <=0.20 Si <=0.01 gearings, locally maximum surface pressure up to approximately 12,000 N/cm².
respect to dimensions as well as type of material. CT2 BS 1400 280 160 12 75 Cu 85.0-87.3 Sn 11.2-13.0 Ni 1.5-2.0 Sb <=0.1
CuAl9-C-GZ CC330G DIN EN 1982 500 180 15 100 7.6 1020 Cu 88.0- 92.0 Al 8.0-10.5 Fe <= 1.2 Mn/Zn <=0.5 Si <=0.1 Parts with low magnetism, parts of engines, stern tubes and propellers, heat
The in-house research and development department guides the
CuAL8Mn MnAlBz F42 440 180 18 105 7.5 110-112 18 50 2-4 0.435 1060 Cu >=82.0 Al 7.0-9.0 Mn 5.0-6.5 Ni 1.0-2.0 Ni <=1.0 Pb/Sn <=0.2 changers, sea water pumps
innovation of materials and casting technology.
CuAl10Fe2-C CC331G DIN EN 1982 Al BC 1 JIS H5114 550 200 18 130 7.5 1020 Cu 83.0-89.5 Al 8.5-10.5 Fe 1.5-3.5 Ni <=1.5 Zn <=0.50 Mg <=0.05 Mechanical stressed parts, lever, shells of a block, bushes, pinions and bevel
In the daily practice we guarantee quality on highest standards. CuAl10Fe 2.0940.03 DIN 1714: 1981-11 G-FeAlBz F50 550 200 15 115 7.5 110-116 16-17 55 5-8 0.435 1060 Cu 83.0-89.5 Al 8.0-11.0 Fe 2.0-4.0 Mn <=1.0 Si <=0.2 gears, control elements
AB1 BS 1400 470 190 25 140 Cu Rest Al 8.5-10.5 Fe 1.5-3.5 Sn <=0.20
Our well equipped laboratory determines the characteristic value of
C95200 ASTM B 271 BrA9Z3L GOST 493 450 170 20 110 Cu 86.0 Al 8.0-10.0 Fe 2.5-4.0 Pb <=0,1
the material, optimizes and documents it for the customer.
CuAl10Ni3Fe2-C-GZ CC332G DIN EN 1982 550 220 20 120 7.6 1020 Cu 80.0-86.0 Al 8.5-10.5 Ni 1.5-4.0 Fe 1.0-3.0 Mn <=2.0 Zn <=0.50 Mg <=0.05 Corrosion stressed parts for aggressive water conditions, bushes for food
MMG`s centrifugal casting team is able to satisfy the requirements CuAl9Ni 2.0970.03 DIN 1714: 1981-11 G-NiAlBz F50 600 250 20 120 7.6 110-125 17-19 60 6-8 0.435 1060 Cu >= 82.0 Al 8.5-10.0 Ni 1.5-4.0 Fe 1.0-3.0 Si <=0.2 machines for chemical industry
of the market on liners and bushes quickly, flexible and in highest Sn <=0.20
quality as well as to fulfil high demanding customer’s requests. Cu 80.0-86.0 Al 8.5-10.5 Ni 1.5-4.0 Fe 1.0-3.0 Pb <=0.1
CuAl10Fe5Ni5-C CC333G DIN EN 1982 Al BC 3 JIS H5114 650 280 13 150 7.6 -100°/ 127 -100°/ 15.5 20°/ 51 -100°/ 4.9 20°/ 0.42 1020 Cu 76.0-83.0 Al 8.5-10.5 Ni 4.0-6.0 Fe 4.0-5.5 Mn <=3.0 Sn <=0.10 Mg <=0.05 Statically and dynamical heavy loaded bushes, insensitive to impact, whack and
CuAL10Ni 2.0975.03 DIN 1714: 1981-11 G-NiAlBz F60 700 300 13 160 7.6 20°/ 124 100°/ 16.3 100°/ 59 20°/ 4.6 100°/ 0.44 1040 Cu <= 76.0 Al 8.5-11.0 Ni 4.0-6.5 Fe 3.5-5.5 Si <=0.10 Cr <=0.05 changing stressing – proper lubrication necessary, stern tubes, screw-down nuts,
AB2 BS 1400 BrA10Z4N4L GOST 493 680 260 15 160 100°/ 120 300°/ 17.1 200°/ 66 100°/ 4.5 Cu Rest Al 8.8-10.0 Ni 4.0-5.5 Fe 4.0-5.5 Pb <=0.03 joints, worm gears, deep drawn tools, shape rolls, cages for roller bearing
C95800 ASTM B 271 BrA9Z4N4Mc1 GOST 493 585 240 15 300°/ 108 500°/ 18.4 400°/ 80 200°/ 4.3 Cu 79.0 Al 8.5-9.5 Ni 4.0-5.0 Fe 3.5-4.5 Bi <=0.01
CuAl11Fe6Ni6-C CC334G DIN EN 1982 CuAl12Fe5Ni5 Y80 Frankr. 750 380 5 185 7.6 1020 Cu 72.0-78.0 Al 10.0-12.0 Ni 4.0-7.5 Fe 4.0-7.0 Mn <=2.5 Zn <=0.5 Mg <=0.05 Same references as CuAl10Fe5Ni5-C, but higher demands on resistance to wear, crank
CuAl11Ni 2.0980.03 DIN 1714: 1981-11 G-NiAlBz F68 750 400 5 185 7.6 110-128 17-19 60 2-5 0.475 1060 Cu >= 73.0 Al 9.0-12.3 Ni 5.0-7.5 Fe 4.0-7.0 Sn <=0.20 Pb <=0.05 bearings, toggle bearings, sleeve bearings with high load peaks, joint cheeks und
C95500 ASTM B 271 BrA11Z6N6 GOST 493 760 415 5 200 Cu 78.0 Al 10.0-11.5 Ni 3.0-5.5 Fe 3.0-5.0 Si <=0.10 screw-down nuts, locally maximum surface pressure up to approximately 25,000 N/cm²
CuMn11Al8Fe3Ni3-C CC212E DIN EN 1982 BrA7Mc15Z3N2C2-P C95700; CMA1 GB 630 275 18 150 7.6 120 18 55 5.0-6.0 Cu 68.0-77.0 Mn 8.0-15.0 Al 7.0-9.0 Fe 2.0-4.0 Ni 1.5-4.5 Zn <=1.0 Sn<0.5 Si<0.1 Mg/Pb <=0.05 Parts for shipbuilding
CuZn33Pb2-C-GZ CC750S DIN EN 1982 JIS H 5101 YBsC2 Japan 180 70 12 50 8.5 930 Cu 63.0-67.0 Pb 1.0-3.0 Zn Rest Sn <= 1.5 Fe <=0.8 P <=0.05 Ring wheels, bearings with low stressing
CuZn33Pb 2.0290. DIN 1709 G-Ms 65 95-110 19 80 15 0.401 945 Cu 63.0-67.0 Pb 1.0-3.0 Zn Rest Ni <=1.0 Mn <=0.2 Si <=0.05
SCB 3 BS 1400 Cu 63.0-67.0 Pb 1.0-3.0 Zn Rest Al <=0.1
CuZn39Pb1Al-C-GZ CC754S DIN EN 1982 JIS H 5113 YBsC3 Japan 280 120 10 70 8.6 98-120 100°/ 19.2 20°/ 84 20°/ 12.0 20°/ 0.38 890 Cu 58.0-63.0 Pb 0.5-2.5 Zn Rest Al <=0.8 Fe <=0.7 Si <=0.05 Bearings with moderate stressing, ring wheels, lubricating rings
GK-CuZn37Pb 2.0340.02 DIN 1709 G-Ms 60 PCB1; DCB3 BS 1400 200°/ 20.0 200°/ 98 200°/ 10.0 100°/ 0.39 910 Ni <=1.0 Mn <=0.5 P <=0.02
C85700 ASTM B 271 LC40S GOST 17711 276 97 15 300°/ 21.0 200°/ 0.41 Cu 61.0 Pb 1.0 Zn 37.0 Sn 1.0 Sn<=1.0
CuZn35Mn2Al1Fe1-C-GZ CC765S DIN EN 1982 JIS H 5102 HBsC 1 Japan 500 200 18 120 8.6 880 Cu 57.0-65.0 Mn 0.5-3.0 Al 0.5-2.5 Fe 0.5-2.0 Zn Rest Ni <=6.0 Pb <=0.5 Sb <=0.08 Screw-down nuts for rolling mills and screw presses, neck bushes,
calibrated gauges
For More Information: CuZn35Al1
HTB1
2.0592.03 DIN 1709
BS 1400
G-SoMs F45
C86400
500
470
200
170
18
18
120
150
8.6
8.4
95-110 19 55 8 - 9.5 0.419 900 Cu 56.0-65.0
Cu 57,0
Mn 0.3-3.0
Mn 0.1-3.0
Al 0.5-2.0
Al 0.5-2.5
Fe 0.5-2.0
Fe 0.7-2.0
Zn Rest
Zn Rest
Sn<=1.0 Si <=0.1 P <=0.03

www.mmgprop.de CuZn34Mn3Al2Fe1-C-GZ CC764S DIN EN 1982 JIS H 5102 HBsC 2 Japan 620 260 14 150 8.6 880 Cu 55.0-66.0 Mn 3.5-4.0 Al 1.0-3.0 Fe 0.5-2.5 Zn Rest Ni <=3.0 Sn <=0.3 Sb <=0.05 Statically stressed bearings at high load and low revolutions per minute, valve
CuZn34Al2 2.0596.03 DIN 1709 G-SoMs F60 620 260 14 150 8.6 90-98 20 55 - 59 7-8 0.423 900 Pb <=0.3 P <=0.03 parts and control parts, Cages for roller bearings
HTB1 BS 1400 C86200 470 170 18 150 8.4 Cu 57.0 Mn 0.1-3.0 Al 0.5-2.5 Fe 0.7-2.0 Zn Rest Si <=0.1
CuZn25Al5Mn4Fe3-C-GZ CC762S DIN EN 1982 C86100 C86300 750 480 5 190 8.2 850 Cu 60.0-67.0 Al 3.0-7.0 Mn 2.5-5.0 Fe 1.5-4.0 Zn Rest Ni <=3.0 Pb <=0.2 P <=0.03 Statically very high stressed bearings but sensitive to shock, worm gears and worm rims at
CuZn25Al5 2.0598.03 DIN 1709 G-SoMs F75 JIS H 5102 HBsC 4 Japan 750 450 8 180 8.2 105-115 21 45 - 55 7-8 0.442 900 Sn <=0.2 Sb <=0.03 high load and low revolutions per minute, bearings for buckets of a dredge, inner parts of
HTB 3 BS 1400 LC23A6Z3Mc2 GOST 17711 740 400 11 190 8.4 Cu min. 55.0 Al 3.0-6.0 Zn Rest Si <=0.1 high pressure fittings, locally maximum surface pressure up to approximately 25,000 N/cm².