Research Methodology Book

International Journal of Latest Engineering Science (IJLES) E-ISSN: 2581-6659
Volume: 02 Issue: 04 July to August 2019 www.ijlesjournal.org
Generalized Data Based Model to Improve

the Productivity of Smart World Flexible
Manufacturing System: 2020
Dr. M. S. Dhande
Asst. Professor, Mechanical Engineering Dept. Priyadarshini Institute of Engineering & Technology, Nagpur,
M.S., India. Website: www.piet.edu.in
Abstract: Today need for automation technology to enhance the production rate. This research paper writing for the
improvement system in Flexible Manufacturing System area. There are lots of failures are available in FMS section.
The model is developed for the empirical job production purposes some critical program needed. It's not a routine
turning or milling job producing on set - up. The theme is to create for formulating new sort of program, which is
universal monogram will detect. The sometimes it is not possible to empirical monogram evaluated by foundry
process. In a very urgent time operate the Computer Numerical Control Machine for such program. Some of the
parameters will decide to machine the object. A proper understanding of factors affecting material loss and tool
losses in the creation of the job. Mathematical modeling is complex, and several data should be assumed. An
Automated Program tool approach has been used with this data to estimate losses using a linear model. Other
climatic and operating factors did not have a significant effect on the losses developed in this study. The model can
be a useful tool to determine the new product development timing as a function of environmental and operational
conditions (e.g. machine code using [fanuc] type working, material quantitative quality, maintenance schedule, etc.)
in order to minimize critique job production and pulse losses.
Keyword: CNC Turning, CNC Milling Machine, Aristo Robot, APT Program, Samples.
1. Introduction: Into day's product development global market, manufacturers have to invent their operations to ensure
a better and speedy response to the needs of customers. The earlier goal of any manufacturing industry is to achieve
a high level of productivity and flexibility which can only be done in a computer-assisted manufacturing root. The
amount of punctuality that allows the system to react in the case of changes, whether predicted or unpredicted. FMS
consists of three main systems. An AIP is modeled as a collection of workstations and automated guided vehicles
(AGV).
2. Literature Survey: Han et al. [1] & Dhande et al. 2019[a] present the setup and scheduling problem in a special
type of flexible manufacturing system, where all the machines are of the same type, and tools are 'borrowed'
between machines and from the tool crib as needed. In their model, there were limited tools. This is a nonlinear
integer programming problem and is computationally expensive. To solve the problem efficiently, the authors
propose to decompose the problem. Phrased in this way, both problems become linear. The first problem is a
capacitated transportation problem, and the second is a generalized assignment problem. All machine tools are
assumed identical. Kimemia and Gershwin [2] report on an optimization problem that optimizes the routing of the
parts in a flexible manufacturing system with the objective. The operation has different processing time for different
machines in a cell. A network of queues approach is used. The technique showed good results in simulation. Chen
and Chung [3]& Dhande, Himte, Nanoti, Modak, et al. 2017 (a)(b) evaluate loading formulations and routing
policies in a simulated environment. Events and Van Wassenhove [4] present a unique procedure to select the part
mix and the routing of parts in an FMS. An LP model is used to select the part mix using cost differential from
producing the part outside the FMS. The selected loading is then checked by a queuing model for utilization in an
iterative fashion. The FMS system following tools are used, such as
1. CNC Turning Machine
2. CNC Milling Machine
3.Industrial Robots
3. Object: 1] To analyze, formulate & investigate

the system. 2] To evaluate the value addition
Process.
3] To design, assemble, construct & conjecture the idea
3.1 Formulation: Small manufacturing system modeled in this paper is taken from [6]. Which consists of five work
stations and five machines and there are four parts produced by these machines. Every work station consists of one
machine. Here we have used four factors which affect the objective of FMS: these factors and their levels are as
follows:
1. Distance preference (Y 1):- distance preference means what distance between two stations. It can be the smallest
distance between two stations or the largest distance between two stations or the distance in cyclic order. So the
level of distance preferences is the smallest distance(S), largest distance (L), cyclic distance (C).
2. Arrival (demand) time (min.) (Y 2 ): -It’s the time of arriving demand of parts. Smallest Distance Machine Flexible
Manufacturing system Machine
3. No. of carts(Y 3):- No. of carts used in the simulation.
4. Speed of carts (feet/min.) (Y 4 ):-it’s the speed of carts or AGVs, which also affect the FMS objectives. Here in this
thesis, three levels of speeds were assumed 60, 65 and 70.
3.1.1 FMS Modelling: Dhande et al. 2019[a [b] For finding the output of Flexible Manufacturing System is Y = K
[ Aª x Bb x Cc x Dd x E e x Ff x Gg x Hh x I i x J j ]-----------------------------------------------------------[equ.1]
K= Propornationality Constant
A, B, C, D, E, F, G, H, I, J = Are the FMS system.

a,b,c,d,e,f,g,h,i,j are respective indices of FMS system need.
The parameter are given shows in table: 1
Flexible Manufacturing System Model

S. N. Constant Variables Movable Variables Classification of Movable Variables
Human skill A1 Technical Non- Technical
Age A2 20-30 30-58
Place A3 Native Transferable
Leaving standard A4 High class Medium class
Experience A5 Higher Lower
Maintality A6 Sound Normal
Family Background A7 Industrial Oriented Non- industrial
Water Capability A8 High Low
Variables:1 Job Quality[A]
Add-on Program attd. A9 High Number Low Number
Software awareness A10 Modern software Normal software
Vehical using A11 Own Industrial vehical
Higher study deserving A12 Part time Full time
people
Categories of operator A13 Permanant Contract
Volume: 02 Issue: 04 A14 2019

Working Capability July to August Hardcore Software
www.ijlesjournal.org
Operator Availability A15 Mass Quantity Limited
Variables:2 Location [B] Hill area B1 High hill Lower hill
Distance from city B2 Nearby Not possible to

operator up-down
Quality of Land B3 Dry Stone oriented
Facility B4 Gardening Robust area

Water facility B5 Amples Only working
Land ownership B6 lease owen purchased
Trolly facility C1 Road Rail
Variables:3 Transport [C] By Monthly convence C2 Logistic Daily/ Weekly/
Monthaly
Ergonomics D1 Light system Colour light system
Seating arrangement D2 Suitable m/c Abedent
Working operating oriented
Variables:4 chair
Environment [D]
Air system D3 Air conditioning Naormal
Suitable to body D4 Healthy Tidious
Power Consumption E1 Heavy Normal
Variable:5 Electrification [E]
Current Flowing Capability E2 A/C D/C
Money Mode F1 Bank Own Finance
Variable:6 Finance [F]
From Market Collection F2 Share Bond
Quality testing M/c G1 Automatic Semi- automatic
Variable: 7 Laboratory[G]
M/C Orientation G2 Traditional Unconventional
Place of invention H1 Laboratory Invention Industrial Invention
Invention H2 Industry Incubation Business
Incubation
Idea H3 New idea Research Idea
Variable:8 Innovation[H] Enhancement Level H4 Corporation level Institute level
Opinion invention H5 Interactive invention Experimental
invention
Categories of invention H6 Number of idea Complete
Invention
I1 Order base Door to Door
Variable:9 Marketing [I] Spread in Market I2 Mass Quantity Retailor
I3 Digital Communication
J1 Individual Group
Variable:10 Feedback [J] Inventional Product J2 High Soceity Medium Soceity
J3 Limited Demand Heavy Demand
Table : 1: Flexible Manufacturing System Parameter's for constant & movable variables ( Dhande et
al. 2019 a)

Following equ. put in equ. [i] to [x] put in equ.[1]
a---------------
A=A1a, A2a, A a , A a , A5,a, A36,,a, A4a, , A a , A a , A 7 a, , A8 ,a , A9 , a , A a
10 , , A
a
11 , , A
12 15
, 13 , 14 , equ.[i]
B=B1b, B 2, bB3b, B4b, B5b, B6b---------------------------------------------------- equ.[ii]
C=C1c, C2c-------------------------------------------------------------------------equ.[iii]
D=D1d, D2d, D3d, D4d-------------------------------------------------------------equ.[iv]
E=E1e, E2e--------------------------------------------------------------------------equ.[v]
F=F1f, F2f--------------------------------------------------------------------------equ.[vi]
G=G1g, G2g-----------------------------------------------------------------------equ.[vii]
H=H h H h, H h, H h, H h, H h--------------------------------------------------equ.[viii]
1 , 2 3 4 5 6
I=I1i, I2i, I3i--------------------------------------------------------------------------equ.[ix]
J=J1j, J2j, J3j--------------------------------------------------------------------------equ.[x]
Y= K [ (A1a, A2a, A a , A a , A5,a, A6,a,3 A
,
a
,4 A
,
a
, A a , A a , 7A, a , 8A, a , A
9,
a
,A 10 , 11 ,
a
12
b b b
, A, a 13), 14X, (15B, 1 , B 2, B3 ,
b b b c c d d d d e e f f g g h
B4 , B5 , B6 ) X ( C1 , C2 ) X ( D1 , D2 , D3 , D4 ) X ( E1 , E2 ) X (F1 , F2 ) X ( G1 , G2 ) X ( H 1,
H2h, H3h, H4h, H5h, H6h ) X ( I1i, I2i, I3i ) X ( J1j, J2j, J3j ) ] = 1------------------------------equ.[3]
1 Experimentation: Below table 3 indicates CNC Machine Parametric data. Such as CNC Turning Machine, CNC
Milling Machine & Aristo Robot.
Table:2 CNC Turning/ Milling & Aristo Robot Operations [Dhande actual performing operation which
noted here]
S.N. Name of Machine Specification Tool Operation

1 SPCT Facing
2 SPCT Turning
3 SPCT Step Turning
4 CNC Turning machine (two axis MPCT Drilling
X-axis & Z-axis) with Industrial 230 volt stabilizer with 2KVA supply.
5 Controller [On -line software] MPCT Boaring
6 SPCT Threading
7 MPCT Nurling
8 SPCT Chamfering
1 CNC Milling Machine (Three MPCT Drilling
axis X-axis, Y-axis & Z-axis) 230 volt stabilizer with 3KVA supply, 7 bar
2 SPCT Linear path
with Industrial Controller[On- compressor pressure. for ATC.
3 line software] SPCT Circular path
1 Six Axis Aristo Robot 230 volt stabilizer with 2KVA supply, 7 bar 330 degree rotaion Pick & Place
(Industrial Robot) [On-line compressor pressure. for jaw.
software]
1 CNC Turning machine (two axis With the help of hardware lock, change the
X-axis & Z-axis) with Industrial material or dimensional numericals
Controller [offline software]
1 CNC Milling Machine (Three With the help of hardware lock, change the
axis X-axis, Y-axis & Z-axis) material or dimensional numericals
with Industrial Controller[offline
software]
1 Six Axis Aristo

Volume: 02Robot
Issue:licence
04 reg. key used. July to August 2019 www.ijlesjournal.org
(Industrial Robot)[offline
software]
2 Analysis: The aluminium or acrelic material used over the CNC Machine for the production of smooth job. This
work done on table top CNC Machine. This is no production machine. But for the mild steel or any other hard
material need of high specification machine. Depending upon type of production the different parameters will
change.
3 Evaluation: Table 4 indicates machine body dimension of CNC Turninig, Milling Machine
Table:3 CNC Turning/ Milling & Aristo Robot Specification
CNC Turning CNC Milling Aristo Robot

Capacity Table Size 360mm*132mm Number of Axes/ Hright 6/522mm
Swing over bed dia.150m Travel X-axis 225mm Joint Actuators Servo Motor(With encoders)
m
Swing over dia.50mm Travel Y-axis 150mm Transmission Belt drives, Ball
crosslide screws,Elbow&Gear drive
Distance 210mm Travel Z-axis +115mm Joints Ball Bearing
between centers -115mm
Maximum dia.32mm Spindle to table 70mm to Gripper Angular JawsTypes
Turning Distance 185mm (Detachable)
Diameter
Maximum 120mm Spindle column 110mm Gripper Actuator Pneumatic
Turning lenght
Main Spindle Spindle Nose Taper ISO30 Motor(Waist, Shoulder,Elbow, 340,45,45(Dependent on
Wrist,Pitch,Roll)(J1,J2,J3,J4,J shoulder),340,180,340degree
5,J6) s
Spindle Power 1hp ATC 6 Station Control Software Specially Developed Robot
Programming Language
Spindle speed 100- ATC- Maximum tool 16mm Path Type Point to Point, Continuous
range 3000rpm diameter Path, Linear and Circular
Spindle taper MT3 ATC- Maximum tool 40mm Communication Ethernet
height
Bore Through dia.20mm ATC- Direction Bi direction Power Supply 230V/110AC,50/60Hz and
spindle 5A
Chuck size dia.100m Programmable Spindle 100-4000rpm Pay Load( Including Gripper) 3Kg
m Speed
Slides Programmable Feed Repeatability 0.3mm
Rate
Z Stroke( 140mm X & Y axis 0-500mm/min Horizontal Reach 654mm
Longitudinal
travel)
X Stroke(Cross 75mm Z axis 0-500mm/min Tip Speed 0.2m/sec
travel)
Rapid traverse 1.2m/min Repeatability 0.01mm Position Feedback Optical encoder(hp 2 phase
rate -Z axis 500rpm)
Rapid traverse 1.2m/min Rapid02

Volume: Rate(X,
Issue:Y&
04 Z 1.2m/min July Operating
to August Temprature
2019 18 to 40www.ijlesjournal.org
degree
rate -X axis axis
Tail Stock Axis Motor (Stepper 200Steps/rev. Mounting Method Floor
Motor)
Quill diameter dia.26mm Machine Weight 170Kg Controller PC Based Ethernet Port
Quill stroke 40mm Machine 1000*575*650 Application Pick & Place Application
Dimension(L*W*H)M Palletizing KIt, Stacking,
M. Assembly,Testing with
Banks
Quill taper MT2 Weight ( Body& Contro Box) (35Kg & 35Kg)
Tailstock Base 150mm

stroke
Turret
No. of stations 8
Maximum dia.16mm
boring bar dia.
Toll cross 12*12mm
section
Dimension
Lenght 880mm
Width 575mm
Height 615mm
1 FMS System Design:
1.1 Methodology: In this research work five major system are used here. 1]
CNC Turning machine,
2] CNC Milling Machine,
3] Six Axis Aristo Robot (Pick & Place),

4] CNC online & off line software,
5] Robot online & off line software.
1.2 Parametric Model:

Capability parameter: Time management, Tool speed, Type of tool. Table 5 shows machine indications,
Material, coolant, Power supply, oil.
Table:4 Capability parameter
S.N. Parameters Key's Capacity Unit

1 Time management Depending upon shape Min
2 Tool speed 100 TO3000 RPM
3 Type of tool, SPCT,MPCT
4 Material Aluminium 100*100mm
5 Capability coolant milky type
Parameters
6 Power supply 230 volt single phase.
7 Oil 02 Issue: 04
Volume: 30grade
July to August 2019 www.ijlesjournal.org
8 Compressor 7 bar
1.3 Tool Path: Continuous tool path used.
6. Sample Program: There are attending some program, which given bellow, with geometrical statements.
6.1 Threading Program: M06 T0303

M03 S400
G00 X25 Z5
G76 P0300B0Q0.05R0.01
G76X23.14Z15Q0.05P0.919F1.5
6.1.1 Drilling Program: M06T0404

M03S800
G00X0Z5
G74R1
G74X0Z-30Q0.3R0.5
M06T0606
6.1.2 Boring Program:
M03S1500
G00X012Z5
G71U0.25R1
G71P1Q2U01W01F100
6.1.3 Internal Threading:
M06T0808
M03S450
G00X29Z5
G76F0300b0Q0.05R0.01
G76X30.226Z-12Q0.05
G00X29Z5
7. Results & Conclusion:
Table 6 shows the practical jobs perform on CNC Turning Machine. Thereare four jobs are performing operation.
[Dhande collect the Real result from lab as shown in below table 6, 7 & 8.]
Table: 5 CNC Turning Sample Result
S. N. Process Sample
1
2
3
4 Volume: 02 Issue: 04 July to August 2019 www.ijlesjournal.org

CNC Turning
Table 7: shows the practical jobs perform on CNC Milling Machine. Thereare three jobs are performing operation .
Table:6 CNC Milling Sample Result
1
2 CNC Milling
3
Table 8 shows the practical jobs per. form on aris to 6 axis robot pick & place operation. There are one jobs are
performing operation .
Table:7 Pick & Place Robot Sample Result
1 Pick & Place
Robot
2
3
It is observed that over the CNC Turning, Milling machine and Robotic system, the capacity of FMS
module very high as comparing the non traditional processes. For the automobile sector there are thousands of nut
bolts & other ancillary parts required for the assembling of system. Obiously automation needed. To justify the
society urgency purposes such automation station essential for producing large quantitative quality jobs.
8. PIET Name Plate Program [Automated Programming Tool: The practically over the aluminium raw material,
Milling Machine perform the operation. The program as given below.
G21 G94
G28 G91 Z0
G28 X0 Y0
M06 T1 Volume: 02 Issue: 04 July to August 2019 www.ijlesjournal.org

M03 S1500
G00 G90 G54 X0Y0-----[G54- Work co-ordinate]
G00 G43 H1 Z5--[G43- Height of offset ]

G00 X0 Z0 Y-10
G01 Z-0.5 F50
G01 Y10
G02 X-24 Y5 R15

G02 X-35 Y0 R15
G00 Z5
G00 X-18 Y00
G01 Z0.5 F50
G01 X-2
G01 X-10.5
G01 Y-10
G01 X-18
G01 X-3
G00 Z5
G00 X10 Y10

G01 Z-0.5 F50
G01 X3
G01 Y-10
G01 X10
G00 Z5
G00 X3 Y10
G01 Z-0.5 F50
G01 X15
G00 Z5
G00 X24 Y10

G01 Z0.5 F50
G01 X35
G01 Y-10
G00 G90 Z15
G28 G91 Z0
G28 X0Y0
M05
M30

9. Future Scope: Is in future CNC Under Water Welding machine can effectively be used to make speedy welding.
Skilled manpower can be used. Further, the scope is in non-traditional machining processes. There is the number of
machines is the available need to used their CNC programming module.
Abbreviation:
CNC= Computer Numerical Control
FMS= Flexible Manufacturing System
AGV= Automated Guided Vehicle
Consent for Publication:
Not applicable.
Ethics approval & consent to participate:

Not applicable.
Funding:
Self experience-based visited in Automation industry & actual performing experimentation in data in FMS
Laboratory.
Availability of Data & Materials:

Data collected from practically performance on CNC Machine.
Author Contribution:
I have teaching, Research, & field-based work experience.
Acknowledgment: I am very much thankful to Dr. V. M. Nanoti, Principal of Priyadarshini Institute of

Engineering & Technology, Nagpur, Maharashtra, India. Encourage me to do the research work on this theme.
Bibliography:
[1] Berrada, M., and Stecke, K.E., (1986), A branch and bound approach for machine load balancing in flexible manufacturing systems.
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[2] Bourne, D.A., and Fox, M.S., (1984), Autonomous manufacturing: automating the job-shop. IEEE Computer, Vol. 17, pp. 76-86.
[3] Gershwin, S.B., (1989), Hierarchical flow control: a framework for scheduling and planning discrete events in manufacturing systems.
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[5] Groover, M. P., (2010), Fundamentals of modern manufacturing, materials, processes, and systems, Edition: 4, Publisher: John Wiley &
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[6] Groover, M. P., (2008) “Automation, Production Systems, and Computer Integrated Manufacturing”, Edition: 3, Pearson Education. pp. 235
[7] Avonts, L.H. and Wassenhove, L.N., (1988), the part mix and routing mix problem in FMS: a coupling between an LP model and a closed
queuing network. International Journal of Production Research, Vol. 26, pp. 1891-1902.
[8] Akella, R., Choong, Y., and Gershwin, S.B., (1984), Performance of hierarchical production scheduling policy. IEEE Transactions on
Volume: 02 Issue: 04 July to August 2019
Components, Hybrids, and Manufacturing Technology, Vol. 7, pp. 215-217.
[9] Barr, A.B., and Feigenbaum, E.A., (1981), The Handbook of Artificial Intelligence, Vol. 1, pp. 343
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[11] Bensana, E., Bel, G., and Dubois, D., (1988), OPAL: A multi-knowledge-based system for industrial job-shop scheduling. International
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[12] Avonts, L.H. and Wassenhove, L.N., (1988), the part mix and routing mix problem in FMS: a coupling between an LP model and a closed
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[13] Additive manufacturing-assisted conformal cooling channels in mold manufacturing processes, Shinde, M.S., Ashtankar, K.M.
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[14] Cycle time reduction in injection molding by using milled groove conformal cooling, Shinde, M.S., Ashtankar, K.M. 2017 Computers,
Materials, and Continua.
[15] Effect of build orientation on mechanical properties of rapid prototyping (fused deposition modeling) made acrylonitrile butadiene
styrene (ABS) parts, Ashtankar, K.M., Kuthe, A.M., Rathour, B.S. 2013 ASME International Mechanical
Engineering Congress and Exposition, Proceedings (IMECE)
[16] Build orientation analysis for minimum cost determination in FDM, Ingole, D.S., Deshmukh, T.R., Kuthe, A.M., Ashtankar,
K.M. 2011 Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture
[17] M. S. Dhande, R. L. Himte, V. M. Nanoti, "The Survey Practice in Ash Brick Plant" 7 the ICRTESM-2017, International Conference, Sept
2017, Pune, M. S., India, ISBN;978-81-934288-2-5, Page No. 65-68.
[18] M. S. Dhande, R. L. Himte, V. M. Nanoti, J. P. Modak, "Survey with Design & Development of Mathematical Modelling for Ash Brick
Production Hydraulic Machine", IJIRSET, VOL.7, Issue 9, Sept.2018, ISSN(online):2319-8753, ISSN ( Print): 2347-6710, Page No.9604-
9610, DOI:10.15680/IJIRSET.2018.0709.
[19] Vikhar A D, Modak J.P, " Formulation of Field Databased Model: A Case Study at PVC Pipe ManufacturingIndustries". International
Journal of Mechanical Engineering and Technology (IJMET), ISSN0976– 6340(Print), ISSN 0976 – 6359(Online) Volume 4, Issue 3, May
- June (2013) © IAEME, IJMET, Page No.94-99.
[20] M.S.Dhande, S. S. Khandare, "Mathematical Modeling on effective heat energy radiated in steel plant", International Journal of Computer
Application, ISSN-0975-8887, Page No.21-25.
[21] M.S.Dhande, S. S. Khandare, "Energy consumption in steel plant by SWOT Analysis", IJMRAE, Vol. 3, No.1, (January -2011), ISSN NO.
0975-7074, Page No.165-177.
[22] M.S.Dhande, “Removal of ladle & saving the effective heat energy radiated in the steel industry” Elixir Mech. Engg. (2014), ISSN-2229-
712X, Page No.22971-22973.
[23] M.S.Dhande, Generalized Database Model for Solvent Extraction Plant to improve Productivity: 2019 International Journal of Latest
Engineering Science (IJLES)E-ISSN: 2581-6659Volume: 02 Issue: 03Mayto June2019www.ijlesjournal.org
[24] M.S.Dhande, Generalized Database Model for Improve the Human Heart Productivity International Journal of Latest Engineering Science
(IJLES)E-ISSN: 2581-6659Volume: 02 Issue: 03Mayto June2019www.ijlesjournal.org
Generalized Data Base Model for Heat

Energy Radiated in Rolling Mill
Dr. M.S. Dhande,
Assistant Professor, Mechanical Engineering Department, Priyadarshini Institute of Engineering &
Technology, Nagpur, M. S., India.
Abstract: In the rolling mill large amount of energy waste and now a day everywhere energy crises go on. Such
wastage energy no- one take the care about it. In mushy zone a huge amount of specific heat energy loss. Thermal
conductivity goes on vary at different level according to heat energy assumption. The exhaustive literature survey
was carried out on the radiated heat energy in industry. The literature survey revealed that enough work has not
been carried out on the above title, hence this work is carried out. An experimental approach is proposed to
estimate the heat energy radiated in rolling mill. Also how to collect heat energy from horizontal duct process
Keywords: Rolling MIll, Heat, Energy loss, Continius Casting, Modelling.

1. Introduction:
Fig shows the different regions of the C.C. A typical method of modeling the strand thermal condition
shown in fig. the mathematical model is applied to slices of strand that start at the meniscus and travel through the
machine at the casting steel. The new slices are generated periodically. A sufficient number of slices exist in each
condition zone to give an accurate representation of the thermal condition in each zone.
Fig. 1 CONTINUES CASTING PROCESSES (DHANDE ET AL)


1.1 Objective Fabrications and validation of the experimental set-up.
- To study the temperature loss over bloom plate.
To validate the experimental results with ANSYS Simulation Software.
To study the effect of various parameters like different configurations such as circular, rectangular v-slot in
horizontal duct.
1. Heat loss.
2. Heat input.
On the heat energy loss characteristics for different horizontal bloom Configurations.
To develop a correlation in terms of Non dimensional numbers ( Grash of number, Prandtl

number ) which is not available yet in order to find out the heat transfer coefficient, for each
horizontal plate configuration. This will be useful in selecting the optimum dimensions for
the purpose of designing the systems such as refrigerators, heat exchangers, nuclear reactor
fuel element, dry cooling towers & cooling of electric & electronic equipment like
computers, home ventilation etc.
1.2 Relevance:
The proposed project is the very good as far as Heat transfer by Radiation is concern. As an academic
interest it includes the application of the subject knowledge in university practical.
The facilities created for the project can be used for the research degree programs, which our institute is
aiming at to start in further future.
The laboratory that will be developed under this project will be a tool of more help to the students, faculty
members and the practicing engineers to undertake the research in this thrust area.
1.3 Expected outcome:

The outcome of the project can be made available to extract heat energy from the optimum reduce the heat
loss. Collected heat energy reutilize to the production electricity, which is helpful to run the extra equipment. Such
work is not available in the literature review till. Nobody concentrate on this topic throughout the history therefore
still scope remain. Hence this work is to need patented.
2. Literature survey on National &International scenario: After doing exhaustive literature survey in
International and National journals it has been found enough work has not been carried out on this topic, hence
this work is undertaken. (250 National and International Journal papers are reviewed).
2.1 Techno-Commercial status / Outcome / IPR / Social benefit /other: The proposed Project will be helpful to
provide a cost-effective approach for production of electricity.
2.2 Technical Consultancy / Revenue generation: As the teaching to student purpose.
2.3 Time & activity chart: Table 1 shows the time management of experimental set up of Rolling Mill
Activity Months
0 1 2 3 4 5 6 7 8 9 10 11 12
Design and FabricationVolume:

of 02 Issue: 04 July to August 2019 www.ijlesjournal.org
Experimental setup
Experimentation &
Analysis of data
CFD Analysis
(Validation)
Report writing
Patent filling
Table: 1 time management of experimental set up of Rolling Mill [Dhande et al]
2.4 Facilities / equipment available in the area of research proposed:
Name of equipment Make and model Cost in Rs. Year purchased

Fabrications of heat energy Workshop, Nagpur 12,50,000/- 2019-20
radiated
Table: 2 Facilities / equipment available for experimental set up of Rolling Mill
Budget Estimates – Non Recurring:
Proposed equipment/s Specifications No of units Cost in Rs. Justification

Experimental test rig with As per design 1no. each 4,25,000/- As per material and quality
rectangular size horizontal duct,
with different configurations,
Heating coils, Voltmeter,
Ammeter, Digital temperature
indicator, framework,
thermocouples for each
configurations etc. (including
manufacturing cost)
Data Acquisition system As per design 1 2,00,000/- As per material and quality
CFD(Computational Fluid As per design 1 6,25,000/- As per material and quality
Dynamics) Simulation software
Total(NR) NR
12,50,000/-
Table: 3 Budget Estimates – Non Recurring for experimental set up of Rolling Mill
2.5 Budget Estimates –Recurring:
Estimate for Year 1 Estimate for Year 2 Estimate for Year 3

AMC/Service charges Nil (warranty period)
Consumables & Contingencies 35,000 35,000
Other 30,000 30,000
Total Rs 65,000/- Rs 65,000/-
Table :4 Budget
Volume: Estimates
02 Issue: 04 – Recurring for July
experimental set2019
to August up of Rolling Mill www.ijlesjournal.org
3. Research Methodology:
Independent parameter: Heat energy variation, area of land, Shape of slab, Market demand, Customer
satisfaction, Manpower variation.
Dependent variable: Environmental factor, Heat radiation.
3.1 Mathematical Model:

Production rate in a day = Capacity of machine + Manpower utilizing & other factors
Formulation: For finding the output of industry [17]
Y = K [ A ª x B b x C c x Dd x E e x F f x G g x H h x I i x J j ]----------------------------equ.[1]
Taking log both sides
log  Y=log  K [ a log  A x b log  B x c log  C x dlog  D x e log  E x f loFgxg
log  G x h log  H x i log  I x jlog ----J ----------------------------------------------------equ.[2]
Y (Output of Production)
N = Name of Rolling mill
P = FACOR, HIngna MIDC, Nagpur, Maharashtra, India,

P = NECO MIDC, Hingna, Nagpur, Maharashtra, India,
P = Sunflag Steel, Bhandar, Maharashtra, India,
P = Bhilai Steel Plant, Bhilai, Chattisgarh, India

Wt. A + Wt. B + Wt. C + Wt. D + Wt. E + Wt. F + Wt. G + Wt. H+Wt. I+Wt. J = are respective raw material
waightage w. r. t. plant owener assinged the qualitative quantitity.
Therefore: P + P + P + P =1
A, B, C, D, E, F, G, H, I, J = Are the variables of plant need. Like processing material, Electricity, Manpower,
Finance, Water, Transportation Facility, Land, Machinary, Maintenance system.
a,b,c,d,e,f,g,h,i,j are respective indices of plant need.

In table 1 shows the constant & Movable variables with classification.
Solvent Extraction Plant Model

S. N. Constant Movable Variables Classification of Movable
Variables Variables
Variables:1 Oprator[A] Education A1 Technical Non- Technical
Age A2 20-30 30-58
Wages A4 High Medium
Family BackgroundJuly toAAugust

Volume: 02 Issue: 04 7 2019 Industrial Non- industrial
Oriented
Intellectual Capability A8 High LOw
Software awareness A10 Modern Normal
software software
Vehical using A11 Own Industrial
vehical
Higher study deserving A12 Part time Study leave
Working Capability A14 Hardcore Software

operator up-
down

Land ownership B6 lease owen
purchased
Variables:3 Transport [C] Raw material& final C1 Road Rail
goods
By Trucks C2 Logistic Daily/ Weekly/
Monthaly
Variables:4 Working Ergonomics D1 Light system Colour light
Environment [D] system
operating
oriented chair
Air system D3 Air Naormal
conditioning
Suitable to body D4 Healthy Tidious
Variable:5 Electrification [E] Power Consumption E1 Heavy Normal
Current Flowing E2 A/C D/C
Capability
Variable:6 Finance [F] Money Mode F1 Bank Own Finance
From Market F2 Share Bond
Collection
Variable: 7 Machine [G] Rolling M/c Set up G1 Automatic Semi-
automatic
M/C Orientation July toGAugust

Volume: 02 Issue: 04 2 2019 Traditional Unconventional
Variable:8 Innovation[H] Place of invention H1 Institute Industrail
Invention Invention
Invention H2 Industry Business
Incubation Incubation
Enhancement Level H4 Corporation Institute level
level
Opinion invention H5 Interactive Experimental
invention invention
Categories of invention H6 Number of Complete

idea Invention
Variable:9 Marketing [I] Spread in Market I1 Order base Door to Door
I Mass Quantity Retailor
I Digital
Communication
Variable:10 Feedback [J] Inventional Product J Individual Group
J Product Product
Improved Rejected
J Product Product Heavy
Limited Demand
Demand
Table:5 Constant & Movable variables of solvent extraction plant Dhande at al 2019 a & b]
a--------------------
Following equ. put in equ. [i] to [x] put in equ.[1] equ.[i]
A=A1a, A a, A a , A a , A 2,a, A3,,a, A4a, , A5a , A 6a , A 7a ,, A 8a ,, A a9 ,, A a10, ,A a 11, A
, 12 , 13 , 14 , 15
B=B b, B , bB b, B b, B b, B b---------------------------------------------------equ.[ii]
C=C c, C c------------------------------------------------------------------------ equ.[iii]
1 2 3 4 5 6
1d 2d d d------------------------------------------------------------
D=D , D , D , D equ.[iv]
1 2 3 4
E=E , E -------------------------------------------------------------------------equ.[v]
e e
F=F f, F f-------------------------------------------------------------------------equ.[vi]
1 2
1 2
G=G1g, G2g-----------------------------------------------------------------------equ.[vii]
I=I i, I i, I i-------------------------------------------------------------------------equ.[ix]
1 , 2 3 4 5 6
1 j 2j 3 j-------------------------------------------------------------------------
J=J , J , J equ.[x]
1 2 3 a a a a
Y= K [ (A a, A a, A a , A a , A ,a, A ,a, A a , A a , A a , A ,A ,A ,A ,A ,Aa ) a X ( B b, B , bB b,
1 2 3 , 6 8 , 9 , 11 , 13 , 15 , 1 2 3
4 , b 5 b 10 , 12 , d 14 ,
B ,B , B b ) X ( C c, C c ) X ( D d, D d, D d, D ) X ( E e, E e) X (F f, F f) X ( G g, G g ) X (
4h 5h 6 1 2 i 1i 2 3 j4 j 1 2 1 2 1 2
H H , H h, H h, H h, H h ) X ( I i, I , I ) X j
( J , J , J ) ] = 1----------------------------------equ.[3]
1 , 2 3 4 5 6 1 2 3 1 2 3
4. Simulation of Rolling Mill:02 Issue: 04

Volume: July to August 2019 www.ijlesjournal.org
Why used Ansys: To find the graphical results.

Software Selection: Creo – parametric 2.0 and Ansys 11.0
Hardware:
I 5 processor
4 GB RAM
1 GB Graphic
1 TB HDD
Que. What the details of input raw material ?

Ans. Steel material
Que. What are the Products?

Ans. Slab, Bloom, Billet, Wire, Ingot.
Que. What are the properties of material while making the simulation?
Ans. Density, conductivity, thermal properties.
125Simulation
Processor for graphical modeling on simulation:-

Pro E- 2D, 3D model or Ansys direct
3D FEM – element part
Thermal load
Temperature insert
Heat loss estimate
5. Results for slab :-
5.1.) Results for Slab I: 200 x 1500 mm:-
a) Conduction
In slab size 200 x 1500 mm for conduction case the minimum flux generated i.e. at initial stage. Rest of the portion
as shown in simulation (Fig). The stress generated with respect to area. In temperature gradient with respect to
displacement in x direction, - 0.286872 & max 0.378015. At the bending portion or curvature portion low
displacement & other portion continue. The temp case lower temp at initial & final of slab at 370C. The maximum
temp generate at latter on initial & beginning of final near about 15460C . At curvature portion average of 10430C.
For the thermal expansion total flux case in fig. shows vector diagram float from top to bottom. The minimum flux
at curvature portion and gathers of flux vector at initial and final stage of slab.
b) Convection Volume: 02 Issue: 04 July to August 2019 www.ijlesjournal.org

In convection of temp more temp about 15460C at throughout plate,
less end 28.1840C.The total gradient case minimum through the plate but maximum at top of plate. Some average
also generate shown by spot in fig. The total flux consideration of simulation minimum at 0.765 E-03 at front of the
part of
126Simulationslab. Maximum at 153.932 at end stage again some expansion available on plate.
c) Radiation
The vectors in upward direction whereas in conduction in downward direction. The maximum at 0.34803J curvature
portion. The minimum gradient 0.303657 at initial of plate rest of outward portion average way shown in fig. The
flux in x-direction nodal solution is minimum 0.183 E-12 at curvature portion shown by dark spot fig. Maximum at
0.339 E-12 initial of plate. The radiation gradient in x-direction fig. the expansion maximum at again curvature
portion & minimum at initial exactly opposite to flux in x-direction. In fig. the total flux shown by vector form more
at initial 0.427 E-15 &shown by dot at end of plate & small amount of on in between of plate. The total gradient
shown in fig. again dot way at end of plate & minimum at initial of plate.
6. DESIGN OF ENERGY SAVING SYSTEM
6.1 There are various energy saving methods being air fuel considering offer mixture. Knowing the losses occupying in
the rolling mill or steel plant. The prevent of losses has become essential looking at current energy scenario and
financial loss to plant. SWOT Analysis:-
STRENHTHS End use sales Controls & Direction Right Products. Quality and reliability.
WEAKNESSES Customer list not test Some gaps in range for certain sectors
OPPORTUNITIES Could development new products Local competitions have poor products
THREATS Legislation could impact Environmental effects would favor larger competitors
6.2 Losses of energy in practical case:-
(1) Transportation of ingot one shop to another shop by chair way.
(2) Transportation of tundish. (3) Transportation ladle. (4) Slag layer is wastage product over the molten metal. (5)
Heat energy loss in continuous casting. (6) Molten metal float through land channel. (7) Heat energy radiate at
pouring time.
6.3 The following methods are proposed in the design :-
3.1 Controlling Method
I) Air Fuel mixture: When the heated material flow through the cavity or over the roller that time heavy amount of heat
energy loss, the air passes over for collecting heat i.e. air fuel ratio should be maintained.
II)Position of each stock item in the furnace: In side furnace how position to put product.
III) Direct fuel use reductions through optimization of combustion efficiency: Good quality of coal used for
furnace. So less quantity of ash form.
X) Measure to save energy:-

(1) Thermocouple.
Volume: (2)02Thermometer
Issue: 04 for molten solution. (3) Arrangement
July to August 2019 of water ductwww.ijlesjournal.org
over C.C. to
radiated energy collects there. (4) Improvements and sharpness in chemical treatment for quality of coal.
(5)Electrical energy case electrical energy meter check regularly. (6) Convert heated water to vapour & strike
turbine for production of electrical energy, to generate. (7) Less slag generation so insert powder there. (8)
Maintenance activity effectively workout. (9) Wattmeter use. (10) Recharge battery use.(11) Storage energy. (12)
Developed the energy management system. (13) Collection of energy to install water pipe in through ash dumping.
3.2 Energy Saving System - 2:-
(Design of heat saving system for rolling process); In fig 3 shows experimentally arrangement. The heated
molten metal poured through ladle in die cavity. The water get warm. The temp measures at different points.
143Design of Energy Saving System. The experimental type arrangement fabricated for different products such as
cylindered rod, square & rectangular plates or other. Through this arrangement design of heat saving system for
rolling process is justified. Energy consumption For calculating heat one experimental set up discuss here as a
model which is diagrammatical shown below Fig. 6.3Experimental set up for heat energy radiated in steel plant
7. EXPERIMENTAL INVESTIGATION
7.1 Introduction:- The experimental investigation for carried out by fabrication of a small prototype model using
Lead-Tin material.
7.2 CAD model :-First made CAD model in Creo parametric (2.0) software before the experimental set up fabrication.
In CAD modeling assembly design sub part given did the work over. Again some Top down, medium down &
bottom approaches are there. Out Top down approach is the best suitable for this model.
Fig.2 CAD model
7.3 Results of CAD model:-
Description
After making the 3D wire frame, 3D solid geometrical model and separate every parts with front view, top
view & side view of CAD model, some Ansys result are collect in Hardware system which already specification
given above the CAD model in this chapter.
Different results shows in colour. How to blow air over & generate the heating effect when plate is hot.
Here used steel as a raw material.
7.4 Description of setVolume:

up :- 02 Issue: 04 July to August 2019 www.ijlesjournal.org
After making CAD model the fabrication set up made with considering cad results. The fabrication made for
collecting actual practical reading. Fig 10 shows the experimental set up. In this fig. shows Blower, pipe, electric
heater, funnel, thermometer, flow meter air controller material flowing arrangement through the duct top & bottom
portion. Temperature controller
Fig. 3 Experimental set up
8. PARAMETRIC ANALYSIS
8.1 (Part 1-CAD Modeling Results):-
Cad Modeling Ansyss
FEM Thermal Analysis
Product data
Determine Heat conduction, convention and radiation from slab, bloom, billet, wire, ingot, Furness and exhaust gas
pipe
8.2 Calculation for Heat Loss in slab:-

Output heat energy required for solidification purpose, but at the same time loss of radiated heat energy collect &
reutilizes to run the small steam power plant. Therefore For calculation purpose need of only dry coal.
For April 2002 month only coal consumption.

mf =280316 x 10 3 = 389327.78 kg/hour
30 days
Therefore I/P heat energy supplied
Q = mf x C.V.
Q = 389327.78kg/hour x 29836.104kj/kg
Q = 3226673.4 kj/sec
8.3 (Part II : Furnace Analysis)
s = Slip factor = 0.9

w = Work I/P factor = 1.04
=
920.6 x 1.005 x 1000
-----------------------------
1.04 x 0.9
Velocity of air = 994.2156 m/sec.
Cylindrical volume at N.E. = /4 xD 2 L
Exhaust gas = Co 2 , Co 3 , N 2 , H 2 , 0 2
Parallel flow heat Exchanger
Heat collected = 5,965, 622 kw
Heat Energy loss in compressor = 14.30 kw
Original Heat Collected =Heat A – Heat B
Original Heat Collected
= 5,965, 622 – 14.30 Kw

= 5,965,607.7 Kw
8.4 Simulation: Slab Result :-

4.1 Slab-1 Conduction Result (Node value given in Table 8.3)
Fig. 4 Simulation: Slab Result

4.2 CAD Model of Volume:

Tundish 02 Issue: 04 July to August 2019 www.ijlesjournal.org
Tundish : Tundish meas die, when casting of slab, bloom, billets produce by continuous casting method the
particular shape die used is called tundish. The die (tundish) made of special raw material, for the strong casting
material powered in tundish by ladle or pipe arrangement. There is a outlet given at bottom of tundish when the
molten metal powered in tundish, the raw material itself take a particular size which flowt through outletof tundish
as in the form of slab, or change the tundish size, get bloom or change the tundish size, get billet.
Fig.5 CAD Model of Tundish

4.3 Duct Result: - Design concept of duct: Below the continuous casting at Slab, bloom, billet when flow over the
conveyor, the duct provide at the there in cross way. The air send through the air compressor through duct, output
gets heated warm air. The warm air sends to the economizer. After air economized send to boiler. In this way more
consumption of coal save in boiler.
Fig.6 Duct Result

9. CONCLUSION & RESULT
9.1 : Results and Discussion: -In NECO, Nagpur industry photo, indicate that how practically temp rise of electric
furnace when metal melt. The person show on metal 1626 0 C temp through sensor but again need to raise up to
1662 0 C for complete melting purpose. But theoretically consider 1549 0 C temp on near about.
Objective
1) To finding the heat energy loss is in the search work.
2) Details takeout for research work from BSP, Bhilai.
3) To identify the effectiveness of thermal conductivity by simulation method.
4) Use mathematical model
CAD modeling Conclusion

After making CAD model in creo-parametric 2.0 (Assembly Design) in (top down approach), the real wire frame
model and solid frame model shows, how to view is in front, Top, Side and back side.
Energy saving method conclusion
Financial loss of steel plant saves.
Use here strength, weakness, opportunity & Threat analysis i.e. SWOT model also success here
% energy saving and method
Energy saving method CAD model: in simulation of different products which use in BSP plant, its optimization
value Flow method: When the heated material flow over the conveyor collect heat by duct method, it is succeed
collect the reading
Conclusion & Result Cost worth affect: After using all above method, the research success & financially
losses saving in the firm of coal, electricity which directly help to government.
Power Generate In parametric analysis chapter [8] there is calculation given for collection of heat a) Heat energy
form collect from continuous casting method in steel melting shop. b) Heat energy collected from furnace. c) Heat
energy collects from exhaust gas. d) How to generate electric power numerical value & fig given. Hence parametric
analysis result also success.
9.2 : Result: - Heat collected = 5,965, 622 KW

Heat Energy loss in compressor = 14.30 KW
Original Heat Collected
= 5,965, 622 – 14.30 KW
= 5,965,607.7 KW
= 5965.607 MW.
Recommendation future work :-
Heat Energy loss remain study, in lots of industries such as Textile industry, paper industry, chemical industry,
workshop
Heat energy loss in cast iron plant.
Heat energy loss in copper manufactory plant.
Heat energy loss in Aluminum.
Heat energy loss in alloy industry.
10. Future Scope: Is in future From rolling mill, collect the huge amount of energy & generate the electrical power. To
satisfy the human electric power need.
Abbreviation:
CNC= Computer Numerical Control
FMS= Flexible Manufacturing System
Competing Interest: The authors declare that they have no Competing Interests.
Consent for Publication:

Not applicable. Volume: 02 Issue: 04 July to August 2019 www.ijlesjournal.org
Ethics approval & consent to participate:

Not applicable.
Funding:
Self experience based visited in Ferrow Alloy Corporation Limited in MIDC, Nagpur. Maharashtra, India & actual
performance experimentation
Availability of Data & Materials:

Data collected from practically performance on slab experimental set up.
Author Contribution:
I have teaching, Research, Experimentation & field base work experience.
Acknowledgement: I am very much thankful to my guide Dr. S. S. Khandare, Ex. Principal B. D. College of
Engineering Sewagram, Dist. Wardha, Maharashatra, India, to encourage me for write this research paper.
References:
[1] Ya Meng and Brian G. Thomas, Heat Transfer and Solidification Model of Continuous Slab Casting: Con1D, Metallurgical and Materials
Transactions B. Vlo.34B, No.5. Oct.2003, pp.685-705
[2] C. Beckermann, R. Viskanta, Mathematical modeling of Transport phenomena during alloy solidification, Appl. Mech Rev. Vol 46, no.,
January 1993, pp. 1 to 27
[3] B.G. Thomas& I.V. Samarasekera and J. Brimacombe; Application of Mathematical ht Flow and Stress Models of Steel Ingot Casting to
Investigate Panel Crack Formation; Modeling and Control of Casting and Welding Processes TMS American Institute of Mining,
Metallurgical and Petroleum Enginners Conference Proceedings, Santa Barbara, CA, Jan. 12-17, S.Kou, R. Mehrabian, Eds, 1986, pp. 479
to 495
[4] Bruce Kozak SMS & Joseph Dzierzawsk S., Continuous Casting of Steel : Basic Principles, The Steel Network |Media|, 2011, pp. 1 to 9
[5] Johan Isaksson1,*, Simon Harvey1, Carl-Erik Grip2, Jonny Karlsson3, Possibilities to implement pinch analysis in the steel industry –a case
study at SSAB EMEA in Lulea, World Renewable Energy Congress 2011, Sweden, Industrial Energy Efficiency (IEE), 2011, pp. 1660 to
1667
[6] Ryosuke Tasaki, Yoshiyuki Noda, Kazuhiro Terashima, Kunihiro Hashimoto, “Modelling and Control of Pressurized Molten Metal in Press
Casting”; Preprints of the 18th IFAC World Congress Milano (Italy) August 28-Sept. 2, 2011, pp. 11726-11731.
[7] Pedro Gutemberg Q. Netto, Roderick I.L. Guthrie; “The importance of turbulence modeling in the design of a novel delivery system for a
single-belt steel casting process”; International Journal of Heat and Mass Transfer 43(2000); pp.21 to 37.
[8] R.Grzymkowski, E. Hetmaniok, D. Slota; “Application of the homotopy perturbation method for calculation of the temperature distribution
in the cast-mould heterogeneous domain”; Journal of Achievement in Material and Manufacturing Engineering, Vol.43, Issue 1, Nov.2010;
pp. 299 to 309.
[9] R. Forestier, Frederic Costes, Olivier Jaouen, Michel Bellet; “Finite element thermomechanical simulation of steel casting”; Author
manuscript published in “Proceedings MCWASP XII, 12th International Conference on Modelling of casting Welding are advanced
Solidification Process, Vancouver, Canada (2009); pp.1 to 12.

[10] Monika Erika POPA, Gabriela Mihut, Vasile Alexa; “Simulation Tendencies in the Continuously Cast half-Products Area”; Fascicule (Jan.-
Mar-2010), Tome III; pp.95 to 102.
[11] M. S. Dhande, R. L. Himte, V. M. Nanoti, J. P. Modak, "The Practical Approach to Field Base Data Model of
Industrial Layout to Improvement in Productivity", IJIRSET, VOL.6, Issue 9, Sept.2017, Page No. 17906-
17909, ISSN(online):2319- 8753ISSN (Print): 2347-6710, DOI:10.15680/IJIRSET.2017.0609009.
[12] M. S. Dhande, R. L. Himte, V. M. Nanoti, "The Survey Practice in Ash Brick Plant" 7 th ICRTESM2017,International Conference,
Sept 2017, Pune, M. S., India, ISBN;978-81- 934288- 2-5, Page No. 65-68.
[13] M. S. Dhande, R. L. Himte, V. M. Nanoti, J. P. Modak, "Survey with Design & Development of Mathematical
Modelling for Ash Brick Production Hydrualic Machine", IJIRSET, VOL.7, Issue 9, Sept.2018, ISSN(online):2319-8753, ISSN
( Print): 2347- 6710, Page No.9604-9610, DOI:10.15680/IJIRSET.2018.0709.
[14] Vikhar A D, Modak J.P, " Formulation of Field Databased Model : A Case Study at PVC Pipe ManufacturingIndustries". International
Journalof MechanicaI Engineering and Technology (IJMET), ISSN0976– 6340(Print), ISSN 0976 – 6359(Online)
Volume 4, Issue 3, May - June (2013) © IAEME, IJMET., Page No.94-99.
[15] M.S.Dhande, S. S. Khandare,"Mathematical Modeling on effective heat energy radiated in steel plant", International Journal
on Computer Application, ISSN-0975-8887, Page No.21-25.
[16] M.S.Dhande, S. S. Khandare, "Energy consumption in steel plant by SWOT Analysis",IJMRAE, Vol. 3, No.1, (January -
2011),ISSN NO. 0975-7074, Page No.165- 177.
[17] M.S.Dhande, "Removal of ladle & saving the effective heat energy radiated in steel industry" Elixir Mech. Engg. (2014),
ISSN-2229-712X, Page No.22971-22973.
[18] M.S.Dhande, Generalized Data base Model for Solvent Extraction Plant toImprove Productivity: 2019 International Journal of Latest
Engineering Science (IJLES)E-ISSN: 2581-6659Volume: 02 Issue: 03Mayto June2019www.ijlesjournal.org
[19] M.S.Dhande, Generalized Data base Model for Improve the Human Heart Productivity International Journal of Latest Engineering
Science (IJLES)E-ISSN: 2581-6659Volume: 02 Issue: 03Mayto June2019www.ijlesjournal.org
[20] M.S.Dhande, "Generalized Data base Model for Improve the Productivity of Smart World Flexible Manufacturing System : 2020
"International Journal of Latest Engineering Science (IJLES)E-ISSN: 2581-6659Volume: 02 Issue: 04 July to August
2019www.ijlesjournal.org
Author having 20 years of Teaching, Research & Administration experience in Engineering Colleges.
Presently is the Assistant Professor in Mechanical Engineering Department, Priyadarshini Institute of
Engineering & Technology, Nagpur, M. S., India. He publishshed more than 40 papers in National &
International journal, conferences, Short term training Programs organised, also attended many workshop &
STTP. Author completed no. of projects live & offline. He awarded Ph. D. in Mech. Engg. (Steel Plant Heat
consumpsion) from RTMNU Nagpur University. Maharashtra. Author published the books on Industrial
Engineering, Production Engineering & Metallurgy stream.
Generalized Data base Model for Solvent

Extraction Plant to Improve
Productivity: 2019
M. S. Dhande
Asst. Professor, Mechanical Engineering Department, Priyadarshini Institute of Engineering & Technology,
Nagpur, Maharashtra, India
Abstract: It has been observed in G. S. Oil, Rampur Road, Light Industrial Area, Adilabad, Andhrapardesh, India
[2000], Murli Agro Solvent Extraction Plant, M.I.D.C., Hingna Road, Nagpur, M. S., India. [2002] , & Jaiswal
Nagpur Engineering Company Wadoda, Dist. Nagpur, M. S., India. [2004]that most of the worker are doing work
from morning to evening but production rate of oil very low. Same way visited in lot of solvent plant over in the
India, Whereas Mahdya pradesh Pithampur, Devas, Indor, Selam in Kerala, North America, Africa, Netherland,
Sauth Koria, Australiya, China & Kanada are very pathetic condition. Number of research paper read out over the
solvent plant and decide to do the work over this topic.
Introduction: Today the urbanization very tremendously increasing on. In This Era Oil Production rate more
require. For the development purpose need of productivity improvement to increase the production rate. Sweet oil is
very basic component in food industry. Therefore to developed system to improve the production rate by applying
some advanced technique like, die extension / design method, Plant layout improvement, maintenance system, chart
display system, time management technique, quality control process, ergonomics system. The costing of plant in
car-ores of rupees. For manual machine used in ancient days, but now fully automated plant used. Mostly plant
erection technocrats available in kerla, India. Is in Nagpur city near about 2-3 solvent plant available now.
Keywords: Solvent Plant, Oil, Deoxidizing cake, Hexane.
Name of Industry: G. S. Oil, Industries, Rampur Road, Light Industrial Area, Adilabad, Telangana
(Andhrapreadesh), India.
Object: Solvent Extraction Plant, Refinery Division, Productivity, Mathematical Model.
Literature Survey: Personally survey in 2000, april month & discuss with owner why the production system weak.
The steel plant productivity improvement purpoes used some new technique through mathematical model discuss in
[14]. With taking this reference author work over same title. After long discussion it had been observed that there is
the plant layout problems, oil flows in deoxydizing cake problem, maintenance schedule & quality control problem.
Before that survey in 2000 same problems face in Devas, Indor plant, India & other countries. As given in [1], [2] &
[3] the practically background of solvent plant. In [10], [11] & [12] discuss the regarding productivity & plant
layout development. Therefore taking this research project for solution finding out. Some of solvent plant are
available at Panchgaon, Umred

Volume: 02 Road, Dist. Nagpur. Again
Issue: 04 facing
July such 2019
to August problems. Some of partwww.ijlesjournal.org
of industrial
development case discuss in SWOT Analysis [15].
Objectives: 1] Improvement economizer system, Thermal system.
2] Plant Layout improvement.
3] Maintenance schedule prepare.
4] Chart display system.
5] Time management Technique.
6] Apply Method study.
7] Ergonomic Principal
8] Making oil extraction.
Terminology :
Saiylow- The huge capacity of soyabeen seed filled in say lo.
Extractor : Depending upon capacity of plant. Drawing of extractor in rectangular shape.
No. of small capacity of motors: To flow the oil from extractor.
Compressor : Pressure range.
Trolley : doc bag shifting.
Flow chart Oil Production :
–- Saylow, soybean seed storage
-- Cooking zone
–- Flaker
–- Transfer flap to extractor through conveyor belt.
-- Flow through hopper in extractor
–- Extract oil by spraying hexane on flaps.
-- Mixed oil Ready containing hexane & soyabeen oil.
-- New mixed oil heat up up to 100 degree Celsius & due to vaporised hexane get collect by applying condenser
media. Again oil heat up up to filter purpose 2 to 3 times

- Collect lower refined oil.
Independent parameter : Deoxidizer, area of land, Shape of extractor, Market demand, Customer satisfaction,
Manpower variation.
Dependent variable : Hexane, Soyabean seed.
Mathematical Model:
Production rate in a day = Capacity of machine + Manpower utilizing & other factors
Formulation: For finding the output of industry[27]
b
Y=K[Aª x B x C c x Dd x E e x F f x G g x H h x I i x J j ]----------------------------equ.[1]
Taking log both sides
log Y=log K [ a log A x b log B x c log C x dlog D x e log E x f log F x g log G x h log H x i log
I x jlog J------------------------------------------------------equ.[2]
Y (Output of Production)
N = Name of Solvent Plant
P = G. S. Oil, Adilabad, Andhrapardesh, India,
P = Murli Agro. Solvent Plant, Hingna, Nagpur
P = Jaiswal Nagpur Engineering Company Wadoda, Dist. Nagpur,
P = Solvent Extraction Plant, Selam, Kerala.India
Therefore: P + P + P + P =1
A, B, C, D, E, F, G, H, I, J = Are the variables of plant need. Like processing material, Electricity, Manpower,
Finance, Water, Transportation Facility, Land, Machinary, Maintenance system.
a,b,c,d,e,f,g,h,i,j are respective indices of plant need.
In table 1 shows the constant & Movable variables with classification.

Solvent ExtractionJuly
Volume: 02 Issue: 04 Plant
to Model
August 2019 www.ijlesjournal.org
S. N. Constant Movable Variables Classification of Movable
Variables Variables
Variables:1 Oprator[A] Education A1 Technical Non- Technical
Age A2 20-30 30-58
Wages A4 High Medium
Family Background A7 Industrial Non- industrial
Oriented
Intellectual Capability A8 High LOw
Software awareness A10 Modern software Normal software
Vehical using A11 Own Industrial vehical

Higher study deserving A12 Part time Study leave
Working Capability A14 Hardcore Software
operator up-down

Land ownership B6 lease owen purchased
Variables:3 Transport [C] Raw material& final goods C1 Road Rail
By Trucks C2 Logistic Daily/ Weekly/
Monthaly
Variables:4 Working Ergonomics D1 Light system Colour light
Environment [D] system
operating
oriented chair
Air system D3 Air conditioning Naormal
Suitable
Volume: 02 Issue: 04 to body D4
July to August Healthy
2019 Tidious
Variable:5 Electrification [E] Power Consumption E1 Heavy Normal
Current Flowing Capability E2 A/C D/C
Variable:6 Finance [F] Money Mode F1 Bank Own Finance
From Market Collection F2 Share Bond
Variable: 7 Machine [G] CNC M/c G1 Automatic Semi- automatic
M/C Orientation G2 Traditional Unconventional
Variable:8 Innovation[H] Place of invention H1 Institute Industrail
Invention Invention
Invention H2 Industry Business
Incubation Incubation
Enhancement Level H4 Corporation level Institute level
Opinion invention H5 Interactive Experimental

invention invention
Categories of invention H6 Number of idea Complete
Invention
Variable:9 Marketing [I] Spread in Market I1 Order base Door to Door
I Mass Quantity Retailor
I Digital Communication
Variable:10 Feedback [J] Inventional Product J Individual Group
J Product Product Rejected
Improved
J Product Limited Product Heavy
Demand Demand
Table:1 Constant & Movable variables of solvent extraction plant
Following equ. put in equ. [i] to [x] put in equ.[1]
A=A1a, A2a, A a , A a , A5,a, A6,a, A a , A a , A a , A a

,
a
,A
a
,A
a
,
, A15a-------------equ.[i]
a
3, 4, 7, A 8, 9, 10 , A
11 , 12 , 13 , 14 ,
B=B1b, B 2, bB3b, B4b, B5b, B6b--------------------------------------------------- equ.[ii]
C=C1c, C2c-------------------------------------------------------------------------equ.[iii]
D=D1d, D2d, D3d, D4d-------------------------------------------------------------equ.[iv]


E=E1e, E2e--------------------------------------------------------------------------equ.[v]
F=F1f, F2f--------------------------------------------------------------------------equ.[vi]
G=G1g, G2g-----------------------------------------------------------------------equ.[vii]
1 , 2 3 4 5 6
I=I1i, I2i, I3i--------------------------------------------------------------------------equ.[ix]
J=J1j, J2j, J3j--------------------------------------------------------------------------equ.[x]

a a a a
Y= K [ (A1a, A2a, A a , A a , A5,a, A6,a, A a , A a , A a , A , , A , A , A a, A a
3, 4, 7, A 8, 9, 10 , ) X ( B1b, B 2, bB3b,
11 , 12 , 13 , 14 , 15 ,
B4b, B5b, B6b ) X ( C1c, C2c ) X ( D1d, D d, D3d, D4d ) 2 X ( E1e, E2e) X (F1f, F2f) X ( G1g, G2g ) X (
H h H h, H h, 1H h2, H 3h, H h ) X ( I i, I i, I i ) X ( J j, J j, J j ) ] = 1---------------equ.[3]
36 11 , 242
Plant Machine
different stresses.: i) Air Compressor System Die, considering
ii) As per requirement die size can change. [The base of marketing.]
iii) The depending upon air compressor pressure.
iv)Design of transportation trolley. How many no. of bag loaded over the tray.
v) The design of extractor. With considering shearing forces.
vi)Depending upon the availability of land, finance & manpower.
Vii) Design of mixer.
Expected outcome :1] Produce oil loss save, which is flow in DOC.
2] Utilization of space very exactly.
3] Less maintenance of machine, oil compressor & mixer.
4] Plant instruction display on notice board for safety from any accident.
5] Work measurement / time management very essential to improve production rate output.
6] Display process chart, to easily any operator perform the assigned task.
Data collection :1
S.N. Data Numerical values Units

1 Plant size 5-6 Acer of land
2 Set up valuation 1-2 Carer Rupees

3 Economizer 30 Feet height.
4 Extractor 20-22 Mtr.
5 Deoxidizer chamber
Volume: 02 Issue: 04 10 July to August 2019 Mtr. www.ijlesjournal.org
6 Production Type Daily Continuous
7 Soyabeen seed 25000 bag per day 100Kg. each bag
8 Capacity of Plant 250per day ton
9 Refinary 1 1unit
10 D.O.C. 17% oil extract from seed & rest of Per day
the d.o.c.[deoxydising cake]
11 Hexane 5-6 Liter
Table: 2 G. S. Oil solvent extraction plant, Adilabad, Andhra Pradesh [ Telanga, India]
Data collection: 2

1 Plant size 7-8 Acers of land
2 Set up valuation 2-3 Carer Rupees

5 Deoxidizer chamber 12 Mtr.

7 Soyabeen seed 28000 bag per day 100Kg. each bag
9 Refinary 1 1unit
11 Hexane 7-8 Liter
Table:3 Murli Agro solvent extraction plant, Hingna, Nagpur, M. S, India.
Data collection :3
1 Plant size 10-12 Acres of land
2 Set up valuation 5-5.5 Carer Rupees

5 Deoxidizer chamber
Volume: 02 Issue: 04 15 July to August 2019 Mtr. www.ijlesjournal.org
7 Soyabeen seed 30,000 bag per day 100Kg. each bag
9 Refinary 1 1unit
11 Hexane 10-12 Liter
Table:4 Jaiswal NECO solvent extraction plant, Hingna, Nagpur, M. S, India.
Costing : Low cast of oil production as compare to conventional mill.
Output : Enhance the productivity of plant.
Conclusion & Result : The four solvent extraction plant output is 1. Hence probability is unique. Heavy demand of
industrial technical problem. Modernisation need of plants. Computational Fluid Dynamics Software, Ansys based
to use such industries. Total quality contro Policies not used earlier, Ergonomics system not used, maintenance
technique not in force. Method engineering , System engineering not aware in industry. All these activity need to be
implemented to improve the Productivity of solvent extraction plant.
Significance:
1] Owner 25% more profit.
2] In a limited time period maximum production rate will increase.
3] Reduce the oil loss in DOC.
Abbreviation:
DOC- Deoxidysing Cake
MIDC- Maharashtra Industrial Development Corporation
Acknowledgment: We are very much thankful to Dr. R. L. Himte, Professor & Head of Mechanical Engineering
Department, Priyadarshini Institute of Engineering & Technology, Nagpur, Maharashtra, India. Encourage to do the
research work, on this topic.
Bibliography:
[1] Solvent Extraction Plant, Panchgaon, Umred Road, Dist. Nagpur, Maharashtra, India.
[2] Murli Agro. Solvent Plant M.I.D.C., Hingna, Nagpur, M. S., India.
[3] G. S. Oil, Rampur Road, Light Industrial Area, Adilabad, Telangana (Andhrapardesh), India.
[4] Juang, R. and Huang, R., "Kinetic studies on lacticacid extraction with amine using a microporousmembrane-based stirred cell. Journal of
Mem-brane Science", 129 (2), 185-196 (1997).
[5] Kahya, E., Bayraktar, E. and Mehmetoglu, U., "Opti-mization of Process parameters for reactive lacticacid extraction". Turkish Journal of
Chemistry, 25,223-230 (2001).
[6] Kertes, A. S. and King, C. J., "Extraction chemistry offermentation product carboxylic acids". Biotech-nology and Bioengineering, 28(2),
269-282 (1986).
[7] King, C. J., "Amine-based systems for carboxylic acidrecovery". Chemtech, 22(5), 285-291 (1992).
[8] Kumar, S., Wasewar, K. L. and Babu, B. V., "Intensi-fication of nicotinic acid separation using or-ganophosphorous solvating extractants
by reac-tive extraction". Chemical Engineering and Tech-nology, 31(11), 1584-1590 (2008).
[9] Lee, H. J., Koo, Y. M. and Wang, N. H. L., "Separa-tion of lactic acid from acetic acid using a four-zone SMB. Biotechnology Progress",
20, 179-192(2004).
[10] M. S. Dhande, R. L. Himte, V. M. Nanoti, J. P. Modak, "The Practical Approach to Field Base Data Model of Industrial Layout to
Improvement in Productivity", IJIRSET, VOL.6, Issue 9, Sept.2017, Page No. 17906-17909, ISSN(online):2319-8753ISSN (Print): 2347-
6710, DOI:10.15680/IJIRSET.2017.0609009.
[11] M. S. Dhande, R. L. Himte, V. M. Nanoti, "The Survey Practice in Ash Brick Plant" 7 th ICRTESM-2017,International Conference, Sept
Production Hydrualic Machine", IJIRSET, VOL.7, Issue 9, Sept.2018, ISSN(online):2319-8753, ISSN ( Print): 2347-6710, Page No.9604-
9610, DOI:10.15680/IJIRSET.2018.0709.
Journalof MechanicaI Engineering and Technology (IJMET), ISSN0976– 6340(Print), ISSN 0976 – 6359(Online) Volume 4, Issue 3, May -
June (2013) © IAEME, IJMET., Page No.94-99.
[14] M.S.Dhande, S. S. Khandare,"Mathematical Modeling on effective heat energy radiated in steel plant", International Journal on Computer
Application, ISSN-0975-8887, Page No.21-25.
[15] M.S.Dhande, S. S. Khandare, "Energy consumption in steel plant by SWOT Analysis",IJMRAE, Vol. 3, No.1, (January -2011),ISSN NO.
0975-7074, Page No.165-177.
[16] M.S.Dhande, "Removal of ladle & saving the effective heat energy radiated in steel industry" Elixir Mech. Engg. (2014), ISSN-2229-
712X, Page No.22971-22973.
Generalized Data baseJulyModel

Volume: 02 Issue: 04
for Improve
to August 2019 www.ijlesjournal.org
the Human Heart Productivity

Dr. Mahendra Shivaji Dhande
Asst. Professor, Mechanical Engineering Department,
Priyadarshini Institute of Engineering & Technology, Nagpur, Maharashtra, India.
Abstract: It has been observed in Appolo hospital Mumbai the lot of people are facing heart problems. This is
injustice with human being. Throughout world human deserted to live the life & in medical science field very poor
development. Therefore author taking research work to finding out the solution. People must be enjoyed life more
than 100 years but medical science not helps here. Still scope is remain in medical. Here author applying
mathematical model to cover the output from heart. Increses the life span of human body. In Nagpur Meyo hospital
erect in [1905], Medical College cum hospital open in [1947], M. S., India. Throughout world numbers of hospitals
are open such as in India, Mahdya pradesh Pithampur, Devas, Indor, Selam in Kerala, North America, Africa,
Netherland, Sauth Koria, Australiya, China & Kanada are very pathetic condition. Number of research paper read
out and decide to do the work over this topic.
Introduction: Today the urbanization very tremendously increasing on. In This hospital care more require. For the
development purpose need of productivity improvement to increase the facilities rate in hospital. Therefore to
developed system to improve the facility rate by applying some advanced technique like, Doctors team assaining
extension / design method, Plant layout improvement, maintenance system, chart display system, time management
technique, quality control process, ergonomics system applying here. The costing of plant in car-ores of rupees. For
manual machine used in ancient days, but now fully automated hospital used.
Keywords: Heart, Productivity, Mathematical Model, Human life span enhance.
Name of Industry: Appolo Hospital, Mumbai, (Maharashtra), India.
Object: Human life span increase & save from heart fail.
Literature Survey: Personally survey in 2000, april month & discuss with owner why the hospital system weak.
The hospital productivity improvement purpose used some new technique through mathematical model discuss in
[24]. With taking this reference author work over same title. After long discussion it had been observed that there is
the plant layout problems, maintenance schedule & quality control problem. Before that survey in 2000 same
problems face in Devas, Indor hospital, India & other countries. As given in [1], [2] & [3] the practically
background of solvent plant. In [22] discuss the regarding productivity & plant layout development. Therefore
taking this research project for solution finding out. Some of part of hospital development case discuss in SWOT
Analysis [25].
Objectives: [1] Improvement hospital system.
[2] Plant Layout improvement.
[ 3] Maintenance schedule prepare.


[4] Chart display system.
[5] Time management Technique.
[6] Apply Method study.
[7] Ergonomic Principal
[8] Appoint experience holder Doctors for Heart surgery
Independent parameter : Respective parameter such as, area of hospital, working environment, experience holder
doctors, volve activity, changing new heart, positiveness, availability of surgical instruments, hospital demand,
Customer satisfaction, Manpower variation.
Dependent variable: Heart life span increasing.
Mathematical Model:
Heart life span = Capacity of Doctors + Manpower utilizing & other factors
Formulation: For finding the output of Hospital [23] Y = K [ Aª x Bb x Cc x Dd x E e x Ff x Gg x Hh x I i x J j ]
Y= (Humain life span increase)
A, B, C, D, E, F, G, H, I, J = Are the variables of raw Materials.
a= Indices for respective materials
The output weight age shown in as following table,
S.N. N A B C D E F G H I J
1 P1 .26 .32 .10 .20 .25 .15 .35 .25 .25 .20
2 P2 .24 .17 .60 .20 .20 .45 .35 .30 .30 .15
3 P3 .25 .26 .16 .40 .20 .25 .15 .25 .20 .40
4 P4 .25 .25 .24 .20 .35 .35 .15 .20 .25 .25
N = Name of Hospital
P1 = Seven Star hospital, Nagpur , M. S., India,
P2 = Appolo Hospital, Chennai, Tamil nadu.

P3 = Appolo Hospital,Volume:
Mumbai,02
Maharashtra.
Issue: 04 July to August 2019 www.ijlesjournal.org
P4 = GLobal Hospital, South Dacuta, South America, USA.
Therefore: P 1+ P2 + P3 + P4 =1, A1+A2+A3+A4 , B1+B2+B3+B4 , C1+C2+C3+C4, D1+D2+D3+D4, E1+E2+E3+E4,

F1+F2+F3+F4 , G1+G2+G3+G4, H1+H2+H3+H4, I1+I2+I3+I4, J1+J2+J3+J4 With respect to P.
Terminology:
Heart operation: Heart open use good quality of surgical untelsiles
Simulation : Depending upon capacity of hospital. Sketches of heart shape.
Operation Theoter capacity
Bed: No. ranges.
Trolley : Patient shifting.
Flow chart Heart Operation:
–- Open the heart
-- Doctor team
–- Instrument
–- Check valves & blood tubes.
-- Currect the air & Blood flow.
–- Make the stiches
-- Keep patient in positive thoughts
-- Remove the stiches
-- Enjoy the patient.
Hospital Machine: i) X-ray Machine
ii) Stress Relive activity.
iii) Heart blockages checking machine

iv)Design of transportation
Volume: trolley. How 04
02 Issue: many no. of patient July
shifted
to August 2019 www.ijlesjournal.org
v) The design of ward
vi)Depending upon the availability of land, finance & manpower.
Vii) Design of quality people.
Expected outcome:
1] Save the human being life.
2] Utilization of space very exactly.
3] Less maintenance of machine.
4] In Hospital instruction display on notice board for safety from any accident.
5] Work measurement / time management very essential to improve productivityrate .
6] Display process chart, to easily any operator perform the assigned task.
Data collection: 1
S.N. Data Numerical Units

values
1 Hospital size 5-6 Acer of land
2 Set up valuation 1-2 Caror Rupees
3 Opration Theotor 15 Feet height.
4 Operation processes Type Daily Continuous
5 Hospital bed capacity 250O Bed Quantity
Data collection :2

values
2 Set up valuation 1-2.5 Caror Rupees

3 Opration Theotor
Volume: 02 Issue: 04 18 Feet height.
July to August 2019 www.ijlesjournal.org
Data collection :3

values
2 Set up valuation 3-4 Caror Rupees
3 Opration Theotor 20 Feet height.
Costing: Low cast for human heart surgery.
Output: Enhance the productivity of hospital.
Conclusion & Result: The four solvent extraction plant output is 1. Hence probability is unique.
Significance:
1] Owner 25% more profit.
2] In a limited time period maximum patient check.
3] Reduce death rate..
Bibliography:
[1] Arnold K, Turner N, Barling J, Kelloway, E & McKee M 2007. Transformational leadership andpsychological well-being: the mediating
role of meaningful work. Journal of Occupational HealthPsychology; 12:193–203.
[2] Karlin W, Brondolo E & Schwartz J 2003. Workplace social support and ambulatory cardiovascular activity in New York City traffic
agents. Psychosomatic Medicine; 65:167–176.
[3] Zohar D 2002. Modifying supervisory practices to improve subunit safety: a leadership-basedintervention model. Journal of Applied
Psychology; 87:156–163.
[4] Wager N, Feldman G & Hussey T 2003. The effect on ambulatory blood pressure of working underfavourably and unfavourably perceived
supervisors. Occupational and Environmental Medicine;60:468–474.
[5] Beswick J, Gore J & Palferman D. 2006. Bullying at work: a review of the literature. Harpur Hill,Buxton, UK: Health & Safety Laboratory.
[6] Krantz D, Contrada R, Hill D & Friedler E 1988. Environmental stress and biobehavioralantecedents of coronary heart disease. Journal of
Consulting and Clinical Psychology; 3:333–341.
[7] Bosma H, Stansfeld S & Marmot M 1998. Job control, personal characteristics and heart disease.Journal of Occupational Health
Psychology; 3:402–409.
[8] Schaubroeck J, Jones J & Zie J 2001. Individual differences in using control to cope with jobdemands: effects on susceptibility to infectious
disease. Journal of Applied Psychology; 86:265–278.
[9] Lundberg U, Dohns I, Melin B, Sandjo L, Palmerud G, Kadefors R, Ekstrom M & Parr D 1999.Psychophysiological stress responses,
muscle tension, and neck and shoulder pain amongsupermarket cashiers. Journal of Occupational Health Psychology; 4:245–255.
[10] Fried Y & Ferris G 1987. The validity of the job characteristics model: a review and meta-analysis.Personnel Psychology; 40:287–322.
[11] Josephson M, Lagerstrom M, Hagberg M & Hjelmand E 1997. Musculoskeletal symptoms and job strain among nursing personnel: a study
over a three year period. Occupational and EnvironmentalMedicine; 54:681–685.
[12] Johansson J 1994. Psychosocial work factors, physical work load and associated musculoskeletalsymptoms among homecare workers.
Scandinavian Journal of Psychology; 36:113–129.
[13] Carayon P, Smith M & Haims M 1999. Work organization, job stress, and work-relatedmusculoskeletal disorders. Human Factors; 41:644–
663.
[14] Juang, R. and Huang, R., "Kinetic studies on lacticacid extraction with amine using a microporousmembrane-based stirred cell. Journal of
Mem-brane Science", 129 (2), 185-196 (1997).
[15] Kahya, E., Bayraktar, E. and Mehmetoglu, U., "Opti-mization of Process parameters for reactive lacticacid extraction". Turkish Journal of
Chemistry, 25,223-230 (2001).
[16] Kertes, A. S. and King, C. J., "Extraction chemistry offermentation product carboxylic acids". Biotech-nology and Bioengineering, 28(2),
269-282 (1986).
[17] King, C. J., "Amine-based systems for carboxylic acidrecovery". Chemtech, 22(5), 285-291 (1992).
[18] Kumar, S., Wasewar, K. L. and Babu, B. V., "Intensi-fication of nicotinic acid separation using or-ganophosphorous solvating extractants
by reac-tive extraction". Chemical Engineering and Tech-nology, 31(11), 1584-1590 (2008).
[19] Lee, H. J., Koo, Y. M. and Wang, N. H. L., "Separa-tion of lactic acid from acetic acid using a four-zone SMB. Biotechnology Progress",
20, 179-192(2004).
[20] M. S. Dhande, R. L. Himte, V. M. Nanoti, J. P. Modak, "The Practical Approach to Field Base Data Model of Industrial Layout to
Improvement in Productivity", IJIRSET, VOL.6, Issue 9, Sept.2017, Page No. 17906-17909, ISSN(online):2319-8753ISSN (Print): 2347-
6710, DOI:10.15680/IJIRSET.2017.0609009.
[21] M. S. Dhande, R. L. Himte, V. M. Nanoti, "The Survey Practice in Ash Brick Plant" 7 th ICRTESM-2017,International Conference, Sept
Production Hydrualic Machine", IJIRSET, VOL.7, Issue 9, Sept.2018, ISSN(online):2319-8753, ISSN ( Print): 2347-6710, Page No.9604-
9610, DOI:10.15680/IJIRSET.2018.0709.
Journalof MechanicaI Engineering and Technology (IJMET), ISSN0976– 6340(Print), ISSN 0976 – 6359(Online) Volume 4, Issue 3, May -
June (2013) © IAEME, IJMET., Page No.94-99.
[24] M.S.Dhande, S. S. Khandare,"Mathematical Modeling on effective heat energy radiated in steel plant", International Journal on Computer
Volume:Page
Application, ISSN-0975-8887, 02 No.21-25.
Issue: 04 July to August 2019 www.ijlesjournal.org
[25] M.S.Dhande, S. S. Khandare, "Energy consumption in steel plant by SWOT Analysis",IJMRAE, Vol. 3, No.1, (January -2011),ISSN NO.
0975-7074, Page No.165-177.
[26] M.S.Dhande, "Removal of ladle & saving the effective heat energy radiated in steel industry" Elixir Mech. Engg. (2014), ISSN-2229-
712X, Page No.22971-22973.

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International Journal of Latest Engineering Science (IJLES) E-ISSN: 2581-6659

Volume: 02 Issue: 04 July to August 2019 www.ijlesjournal.org

Generalized Data Based Model to Improve

Volume: 02 Issue: 04 July to August 2019 www.ijlesjournal.org

3. Object: 1] To analyze, formulate & investigate

A, B, C, D, E, F, G, H, I, J = Are the FMS system.

The parameter are given shows in table: 1

Flexible Manufacturing System Model

Volume: 02 Issue: 04 A14 2019

Distance from city B2 Nearby Not possible to

Facility B4 Gardening Robust area

Volume: 02 Issue: 04 July to August 2019 www.ijlesjournal.org

S.N. Name of Machine Specification Tool Operation

1 Six Axis Aristo

Table:3 CNC Turning/ Milling & Aristo Robot Specification

CNC Turning CNC Milling Aristo Robot

Rapid traverse 1.2m/min Rapid02

Tailstock Base 150mm

1 FMS System Design:

3] Six Axis Aristo Robot (Pick & Place),

1.2 Parametric Model:

Table:4 Capability parameter

S.N. Parameters Key's Capacity Unit

1.3 Tool Path: Continuous tool path used.

6.1 Threading Program: M06 T0303

6.1.1 Drilling Program: M06T0404

7. Results & Conclusion:

Table: 5 CNC Turning Sample Result

4 Volume: 02 Issue: 04 July to August 2019 www.ijlesjournal.org

Table:6 CNC Milling Sample Result

M06 T1 Volume: 02 Issue: 04 July to August 2019 www.ijlesjournal.org

G00 G90 G54 X0Y0-----[G54- Work co-ordinate]

G00 G43 H1 Z5--[G43- Height of offset ]

G02 X-24 Y5 R15

G00 X10 Y10

G00 X24 Y10

G00 G90 Z15

Volume: 02 Issue: 04 July to August 2019 www.ijlesjournal.org

Ethics approval & consent to participate:

Availability of Data & Materials:

Acknowledgment: I am very much thankful to Dr. V. M. Nanoti, Principal of Priyadarshini Institute of

Volume: 02 Issue: 04 July to August 2019 www.ijlesjournal.org

Generalized Data Base Model for Heat

Keywords: Rolling MIll, Heat, Energy loss, Continius Casting, Modelling.

Fig. 1 CONTINUES CASTING PROCESSES (DHANDE ET AL)

Volume: 02 Issue: 04 July to August 2019 www.ijlesjournal.org

To develop a correlation in terms of Non dimensional numbers ( Grash of number, Prandtl

1.3 Expected outcome:

2.2 Technical Consultancy / Revenue generation: As the teaching to student purpose.

Design and FabricationVolume:

Table: 1 time management of experimental set up of Rolling Mill [Dhande et al]

2.4 Facilities / equipment available in the area of research proposed:

Name of equipment Make and model Cost in Rs. Year purchased

Table: 2 Facilities / equipment available for experimental set up of Rolling Mill

Budget Estimates – Non Recurring:

Proposed equipment/s Specifications No of units Cost in Rs. Justification

2.5 Budget Estimates –Recurring:

Estimate for Year 1 Estimate for Year 2 Estimate for Year 3

Dependent variable: Environmental factor, Heat radiation.

3.1 Mathematical Model:

Formulation: For finding the output of industry [17]

P = FACOR, HIngna MIDC, Nagpur, Maharashtra, India,

P = Bhilai Steel Plant, Bhilai, Chattisgarh, India