STEVAL-IPFC01V1
Data brief
3 kW three-channel interleaved PFC based on the STNRGPF01 digital controller
Product summary
3 kW three-channel
interleaved PFC based
on the STNRGPF01
digital controller
three-channel
interleaved CCM PFC
digital controller
DB3706 - Rev 1 - August 2018
For further information contact your local STMicroelectronics sales office.
Features
• 3 kW interleaved PFC kit with following boards:
– STEVAL-IPFC01P1 power board
– STEVAL-IPFC01C1 control board
– STEVAL-IPFC01A1 adapter board
• Input voltage range: 90 to 265 VAC
• Line frequency range: 47 to 63 Hz
• Maximum output power: 3 kW at 230 V
• Output voltage: 400 V
• Power factor: > 0.98 at 20% load
• Total Harmonic Distortion: <5% at 20% load
• Mixed-signal average current mode control, CCM fixed frequency operation
• Switching Frequency: 111 kHz
• Cycle-by-cycle regulation (analog current control loop)
• Input voltage and load feed-forwards
• Phase shedding
• Burst-mode operation
• Overvoltage protection
• Thermal protection
• Status indicator LEDs
• Inrush current limiter function
• Cooling function
STEVAL-
IPFC01V1 Description
The STEVAL-IPFC01V1 3 kW interleaved PFC kit is based on the STNRGPF01
digital controller and includes a separate power board, control board and adapter
STNRGPF01 board. The STNRGPF01 is a digital configurable ASIC developed by
STMicroelectronics, which can drive up to three channels in an interleaved PFC for
industrial applications and is designed to meet the IEC 61000-3-2 standard for
electrical equipment.
The STNRGPF01 digital controller on the control board implements mixed signal
(analog/digital) average current mode control in CCM at fixed frequency. The analog
section ensures cycle-by-cycle current regulation, while digital control manages the
non-time critical operations. You can use the eDesignSuite software available on the
ST website to configure the STNRGPF01 for specific applications.
www.st.com
 STEVAL-IPFC01V1
STEVAL-IPFC01P1 block diagram

1 STEVAL-IPFC01P1 block diagram

Figure 1. STEVAL-IPFC01P1 block diagram

DB3706 - Rev 1 page 2/7

 STEVAL-IPFC01V1

2 STEVAL-IPFC01V1 schematic diagrams

2.1 STEVAL-IPFC01P1 power board schematics

Figure 2. STEVAL-IPFC01P1 schematic - input section

15V

D100
RL100
STPS1L30A
A2
A1 12
2 1

5
6
7
8
11 3
14 R100 22
Q100 4
RELAY
250Vac-16A STS6NF20V
VIN
1 F100

3
2
1
2 AC-IN-L1 R102
3 AC-IN-L2 33k
20A R101
J100 150
R103

2
470k
RV100 N.M. Y100
L100 2.2nF V_INPUT

-+
1

R104 C100 4 1
470k
S14K275 N.M. D101
50A
2

3
100nF

2x 4.5 mH Y101
0

3
2.2nF

VDD
D102 R105
1 2

GF1M 33k - 1206

R107
1

4
ISO100
R106 10M
100k - 1206 TLP385
C101
2

R108 R109 ZVD

100 nF
33k - 1206 33k - 1206 R110 R111
D103 D104 47k 10M
GF1M GF1M

R112 R113
C102
VIN
1nF 0
470k 470k R114
3k 0.1%

Figure 3. STEVAL-IPFC01P1 schematic - auxiliary power supply

+400V

D200
SM6T220A 15V
D201 STPS2150A L2004.7µH
L201
1 10

D202 C200 + C201 + C202 R200

STTH1L06A 3.3k
3 8 470nF 470µF 470µF
4 7

R202 D203 STPS1L30A 6V U200 VDD

5 6 8 1
100 7 VIN VOUT 2
2.2mH 6 GND4 GND1 3
5 GND3 GND2 4
D204 INHIBIT NC
TMMBAT46 C203 + C204 +
R203 470nF L4931ABD50-TR C205
33k 470µF 10µF

C206 C207
4.7µF
4.7µF
16
15
14
13
3
VDD

DRAIN4
DRAIN3
SRC1 DRAIN2
SRC2 DRAIN1

U201
6 ALTAIR05T-800
FB
COMP

IREF

GND
7

1
2

C208
470nF R206 R207
R204 R205 C209 2.7 2.7
7.5k 47k C210
R208 4.7nF
1nF 24k

DB3706 - Rev 1 page 3/7

 STEVAL-IPFC01V1
STEVAL-IPFC01P1 power board schematics

Figure 4. STEVAL-IPFC01P1 schematic - boost interleaving section

L300INDUCTOR +400V

10 9
V_INPUT
L301INDUCTOR
D300 VOUT

4
STPSC12065 10 9
L302INDUCTOR C304 + + + + 1
D301 C300 C301 C302 C303

4
STPSC12065 10 9 0.56uF 470uF 470uF 470uF 470uF 2

D302

4
STPSC12065 R300 J300

30m
PWM2

R301

PWM1

PWM0
470k R302 R303
100 100

C305 C306
R305 R306 R307 10nF
1uF 510 510 510
R304
15V 15V 15V 470k VDD

R364 0 R365 0 R366 0 C307

D318

D319
D303 D304 D305 10nF
R368
D317

STPS1L30A STW 40N60M2 R369 STPS1L30A STW 40N60M2 R370 STPS1L30A

1k U307 Q300 1k U308 Q301 1k U309 STW 40N60M2 R308 R311
2

2
C308 C309 Q302 C310 470k 10k 0.1%
STPS1L30A

STPS1L30A
1 8 1 8 1 8 R309 R310
STPS1L30A

EN1 EN2 R312 33 EN1 EN2 R314 33 EN1 EN2

5
2 7 1 100pF 2 7 1 100pF 2 7 R313 33 1 100pF 2.2k 0.1% U300
OCP_EN

OCP_EN
PWM1 OUT1 PWM1 OUT1 PWM1 OUT1 2.2k 0.1%
3 6 3 6 3 6 3 +
OCP_EN

GND Vcc GND Vcc GND Vcc

3

3
4 5 D307 R315 10 4 5 D306 R316 10 4 5 D308 R317 10 1 I_LOAD
PWM2 OUT2 CS2 PWM2 OUT2 CS1 PWM2 OUT2 CS0 VBUS 4
-
STPS1L30A STPS1L30A STPS1L30A
TSV911ILT
C312 PM8834 15V C311
PM8834 15V C313
PM8834 15V

2
100pF R318 R319 R320 R321 R324
100pF 100pF R322 R323
D309 C316 C317 D310 C318 C319 D311 C320 C322 3.3k 0.1%
STPS1L30A 10k 10m STPS1L30A 10k 10m STPS1L30A 10k 10m
100nF 100nF 100nF 100nF 100nF 100nF

R326
4m R325
10k 0.1%

VDD

0 A
C340 C339 C338
C323 C324 C325 OCP_EN
VDD 10nF VDD 10nF VDD 10nF 1nF 10nF 100nF
C326 R330 R331 C327
R327 R328 R329 100pF 6.8k 2k 3.3nF
R333 62k 0.1% R335 62k 0.1% R337 62k 0.1% VDD
R332 R334 R336
2.2k 0.1% 2.2k 0.1% 2.2k 0.1%

5
CS2 CS1 CS0 R367 100 U304 R338
5

5
U301 U302 U303 + COMP 3 4.7k
+
C328 3 C329 3 C330 3 1 Q303
100 + 100 + 100 +
1 + COMP 1 + COMP 1 + COMP 4 - MMBT6429LT1G
10nF 4 - 10nF 4 - 10nF 4 -
R339 R341 R343
D312 R345

2
D313 D314 TS3011ILT 47k
2

2
TSV911ILT STPS1L30A TSV911ILT STPS1L30A TSV911ILT STPS1L30A
R340 R342 R344 VDD R350
100 2.2k 0.1% 100 2.2k 0.1% 100 2.2k 0.1% R349 3.3k 10k
I_2 I_1 I_0
D315
R346 R347 R348 R353 33k
62k 0.1% 62k 0.1% 62k 0.1% OCP1
R351 R352
100 100 BAT46JFILM R354 330k
C331
C332 100nF
VDD 10nF

R355 C333
R356 82k 0.1% 1nF
2.2k 0.1%
15V C335
R357 470
J301
5

U305
C334 3 + PW M0 1 2 PW M0
1 I_in 3 4 PW M1
I_0 Y300 100nF
10nF 4 5 6 PW M0 D316
- VDD
I_1 7 8 I_2 STPS1L30A 1
VDD U306
9 10 2
2

TSV911ILT 11 12 1 5
R358 13 14 I_in NC GND2 C336
2.2k 0.1% 15 16 FAN2 2 100nF
ZVD ZVD GND
FAN 17 18 FAN
5
6
7
8

RELAY 19 20 RELAY 3 4 VDD

TEMP 21 22 TEMP R360 22 VOUT VCC
VBUS 23 24 VBUS Q304 4 FAN STLM20W 87F
R359 25 26 STS6NF20V R361
82k 0.1% I_LOAD 27 28 I_LOAD 11k
VIN 29 30 VIN A
3
2
1

VDD 31 32 VDD R362 TEMP

OCP1 33 34 OCP1 33k
35 36 I_in
A 37 38 R363 C337
PW M2 39 40 PW M2 10k 100nF

CON40A

DB3706 - Rev 1 page 4/7

 STEVAL-IPFC01V1
STEVAL-IPFC01C1 control board schematic

2.2 STEVAL-IPFC01C1 control board schematic

Figure 5. STEVAL-IPFC01C1 schematic

VDD
L1
VDDA
J1
PWM0 1 2 PWM0 WE-CBF
3 4 PWM1 + C1 C2 C3 C4 C5 VDD
VDD I_0 5 6 PWM0 VDD 4.7µF 100nF 10nF 10nF 100nF D1
I_1 7 8 I_2 10V RED
R1 1k
9 10 RED LED
11 12
13 14 I_in2 A A A VDD R2 1k
+ C6 ZVD 15 16 ZVD GREEN LED
47µF FAN 17 18 FAN PIN29
RELAY 19 20 RELAY D2
TEMP 21 22 TEMP GREEN
VBUS 23 24 VBUS

29
11
25 26 U1

I_in1
I_LOAD 27 28 I_LOAD ZVD

VDD

VDDA
VIN 29 30 VIN C7 1µF
31 32 A J2 VDD 13 2 CCO_clk C8 R4 10k
VDD VDD VCOUT CLOCK
OCP1 33 34 OCP1 1 3 PWM0 100pF R36
35 36 I_in1 2 SWIM 9 SYNCR[1] 6 10k
A 37 38 3 10 NC[2] SYNCR[2] 7
PWM2 39 40 PWM2 4 RESn NRST NC[1] 17
ZVD 18 CCO_clk OCP
PWM0 1 ENABLE
CON40A SET1 4 PWM[0] C10 R6 3.3k
C9 RESET1 5 SET1 24 OUT_PI 33pF R37
150pF REF SIN 19 RESET1 OUT_PI[3] 25
SIN_REF OUT_PI[2] 5.1k
SET2 16 STNRGPF01 26 TRIANG REF OCP1
RESET2 8 SET2 TRIANG_REF 27
PROGRAMMING PORT RESET2 OCP[0] 28 C37 R35 3.3k
OCP[1] 33pF
J3 PTX_TX 22
RTX_RX 23 PTX 31 VIN
PTX_TX 1 FAN 20 PRX VIN 32 TEMP
RTX_RX 2 RELAY 21 FAN TEMP 33 C11 R7 10k
3 RED LED 14 RELAY IOUT 34 100nF
VDD PFC_FAULT VOUT
4 GREEN LED 15 35
PFC_OK R[1] 36 A
R[2] 37 I_LOAD
CON4 R[3] 38

VSSA
R[4]

VSS
C12 R8 10k
15nF
A

12

30
VBUS
VDD
VDD C13 R9 10k
C14 C15 U2C A 220nF
14

100nF 10nF VDD

U2A 9 A
14

R10 8 PWM1 VDD I_0

SET1 1 10 C16 C17

14
3 100nF 10nF U3C C38 R38 100k
100 R13 2 C21 U3A 9 220nF
14
7

C19 N.M. 74HC132 100pF R11 8 PWM2

150pF SET2 1 10 A I_1
7

74HC132 3 74HC132
R12
100 2 C22 C39 R39 100k
VDD C20 N.M. 100pF 220nF
7

VDD 150pF
A
7

VDD U2D 74HC132

14

U2B I_2
14

12
4 11 VDD VDD C40 R40 100k
R16 6 13 VDD U3D 220nF
14

RESET1 5 U3B
14

12 A
7

100 R18 74HC132 4 11

7

C25 N.M. 74HC132 R17 6 13

100pF RESET2 5
74HC132 VDD C18 100nF
7

100 R19
7

C27 C26 N.M. 74HC132

100pF 100pF
C28
R14 R15
10k 0.1% 10k 0.1%
C31
R242.4k 15nF
1.5nF VDD
VDD
C23 C24
VDD 100nF
C32 100nF 10nF

5
U5B U4
C33 10nF
8

R26 R27 3
+
U5A REF SIN 5 R29 0 1
+
8

7 O+in CCO_clk 4
-
R28 O+in 3 56k 56k 6 R21
+ -
6.2k 1 LMV358IDT R20 TSV911ILT 10k

2
I_in2 O-in 2 C34 22k
- R22
4

LMV358IDT 2.2k
1nF TRIANG REF
4

R30 C35
22k 2.2nF R23 C30
R32 C29 100pF 7.5k 10pF
10k R31
OUT_PI R33 0
n.c.
R25 220K
R34
15k C36
330pF

2.3 STEVAL-IPFC01A1 adapter board schematic

Figure 6. STEVAL-IPFC01A1 schematic

4
3
2
1

J401
CON6
CON4
J400
1
2
3
4
5
6
8
7
6
5
ORANGE

ORANGE
YELLOW

YELLOW
BROWN

GREEN
BLACK

D400
RED

RED

LED

R403
1k
3

1 Q400
MMBT2222ALT1G
2

R401 330
R402
470k

DB3706 - Rev 1 page 5/7

 STEVAL-IPFC01V1

Revision history

Table 1. Document revision history

Date Version Changes

16-Aug-2018 1 Initial release.

DB3706 - Rev 1 page 6/7

 STEVAL-IPFC01V1

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DB3706 - Rev 1 page 7/7