FOR APPROVAL

Manoj Ksheer Myeong Heon

1 6/20/2018 Byung Cheol Kim
Sagar Kim
Manoj Ksheer Myeong Heon
0 6/5/2018 Byung Cheol Kim
Sagar Kim
Rev Date Prepared Checked Approved Details of Revision
Owner
UTTAR PRADESH RAJYA VIDYUT UTPADAN NIGAM LIMITED
(A UP Government Undertaking)
Owner's Engineer

DEVELOPMENT CONSULTANTS PRIVATE LIMITED, KOLKATA

Contractor

DOOSAN POWER SYSTEMS INDIA PVT. LTD

Supplier

Project

OBRA "C" 2x600 MW THERMAL POWER EXTENSION PROJECT

DATE
NAME TITLE Project Code DP16004
(DD.MM.YYYY)
Manoj Ksheer Digitally signed
Prepared 6/5/2018
Sagar Signature Not Verified
UAS
by Sunny
Code QA00
Myeong Heon Date: 2018.07.03
Checked 6/5/2018
FQP FOR DC CHARGER / UPS Unit Code P0
Kim 17:09:11 IST
Approved 6/5/2018 Byung Cheol Kim
SYSTEM INSTALLATION Reason: CAT I
KKS Code ZEN
Location:
NTPCEOC
Dept. Electrical Peg. No. 70147
Owner's Consultant Document No.
9878-DP16004-QA00-P0ZEN-070147 Page No.
Contractor's Document No.
05 Pages
DP16004-QA00-P0ZEN-070147
 NTPC COMMENTS RESPONSE SHEET
Project: OBRA C 2 x 660 MW THERMAL POWER EXTENSION PROJECT

Contractor DOOSAN POWER SYSTEMS INDIA, Gurgaon

Owner UTTAR PRADESH RAJYA VIDYUT UTPADAN NIGAM LIMITED, Lucknow

Owner's Consultant DEVELOPMENT CONSULTANTS PRIVATE LIMITED, Kolkata

Review Engineering Consultant NATIONAL THERMAL POWER CORPORATION, Noida

DPSI Correspondence No. Date: 06.06.2018

NTPC Doc No.
Document / Drawing Number
DP16004-QA00-P0ZEN-070147
9878-DP16004-QA00-P0ZEN-070147 Commented Date: 6/15/2018
Document / Drawing Title Revision Assigned Approval Category*
FQP for DC Charger / UPS system
0 2
installation

No. UPRVUNL / NTPC Comment DPSI Response NTPC Resolution

1 Battery Testing Clause no. 4.2 to 4.11 to be B Class Agreed and incorporated

2 FQP for Intelligent DC Charger Agreed and incorporated

Agreed for storage as per OEM guidelines or as per

storage specifications specified in 'Obra C' contract
Receipt and storage of the material shall be as per NTPC storage specification Volume II, Chapter - 10, Storage of
3
guidelines. Equipments / Goods at Site. However Storage and
preservation as per OEM guidelines prevails and the
same was mentioned in NTPC guidelines.
Testing of DC Charger / UPS panels testing clause 4.1 to 4.7 class of
4 Agreed and incorporated
check to be changed to B Class
Check for IR Value of external connections before connection in the
5 Agreed and incorporated
panel.
Sub vendor authorized personal shall ensure & certify that the
Installation /Erection & commissioning of the complete system has
been done as per their standard erection & commissioning practice
6 .Certification for completeness of system will be done by OEM in Agreed and incorporated
presence of site QA representative.

* NTPC Approval Categories:

1 = Approved
2 = Approved, subject to incorporation of comments /modifications as noted. Resubmit revised drawing / documents after incorporation for final approval.
3 = Not Approved. Resubmit revised drawing/ documents after incorporation of comments for approval
4 = For information and records
4R = Additional information / detail required. Revised drawings to be submitted (in case of drawings required to be submitted to NTPC for information only).
 FIELD QUALITY PLAN
ITEM : FQP for DC Charger /UPS QP NO : DP16004-QA00-P0ZEN-070147 PROJECT : 2x660MW, Obra C Extension TPP PROJECT
System Inatallation
REV. NO : 1 Package : EPC Package
SUB- SYSTEM: Battery Cells & DC DATE : 20.06.2018 Contract No : PPMM/SE-I/2017/Obra-C/04 dated 27th February 2017
DOOSAN POWER SYSTEMS INDIA
Charging / UPS panels.
PVT. LTD. PAGE : 1 to 5 Contractor DOOSAN POWER SYSTEMS INDIA PVT. LTD.
Quantum of Format of
Sl No Activity and Operation Characteristics / Insuments Class # Type of Check Reference Documents Acceptance Norms D* Remarks
Check Records
1 2 3 4 5 6 7 8 9 10
Battery Bank
1 Material Receipt and Storage
Receipt Inspection - Check visual
condition of the material and
1.1 __ B Visual 100% MDCC/ Packing List/ TC MDCC/Packing List SR or MRC √
verification of quantity as per Packing
list / MDCC
Storage - Storage area should be
preferably covered, elevated concrete
1.2 __ B Visual 100% Manufacturer Instruction Manufacturer Instruction
floor (not prone to flooding), non -
corrosive & ventilated.
2 Pre-erection checks
Verify availability of approved GA Approved Drawings & Approved Drawings &
2.1 drawings, Equipment Layout, Tools & __ C Visual 100% Manufacturer instruction Manufacturer instruction
tackles etc. Manual Manual
2.2 Availability of materials for installation. __ C Measurement 100% Approved drawing Approved drawing IR √
Check the readiness of location,
2.3 openings, Ventilation and exhaust __ C Visual 100% Approved drawing Approved drawing
system.
3 Erection Checks
Approved Drawings & Approved Drawings &
Assemble / Install the battery stand as
3.1 __ C Visual 100% Manufacturer instruction Manufacturer instruction SR /IR
per drawing.
Manual Manual
Check the alignment of the stand and
Approved Drawings & Approved Drawings &
tightness of the all bolt joints.
3.2 Spirit Level / Line Dori C Visual 100% Manufacturer instruction Manufacturer instruction SR /IR
Application of paint for stand as per
Manual Manual
drawing.
Check the empty battery cells for
3.3 cleanliness of the terminals, container __ C Visual 100% SR /IR
healthiness and free from any damages.
Check the installation of batteries and Approved Drawings & Approved Drawings &
3.4 orientation of the terminals for series __ C Visual 100% Manufacturer instruction Manufacturer instruction SR /IR
connection. Manual Manual
Check the alignment of the cells, Series Approved Drawings & Approved Drawings &
3.5 connection with short links and Line dori B Visual 100% Manufacturer instruction Manufacturer instruction SR /IR
tightness of the terminations. Manual Manual
Check the individual cell voltages and Approved Drawings & Approved Drawings &
3.6 polarity before electrolyte filling into the Multi Meter B Visual 100% Manufacturer instruction Manufacturer instruction SR /IR
cell. Manual Manual
Approved Drawings & Approved Drawings &
Check the specific gravity of the
3.7 Hydro Meter B Visual 100% Manufacturer instruction Manufacturer instruction SR /IR
Electrolyte.
Manual Manual
Approved Drawings & Approved Drawings &
Check the Electrolyte filled upto the
3.8 __ C Visual 100% Manufacturer instruction Manufacturer instruction SR /IR
required level mark on the cell.
Manual Manual
Approved Drawings & Approved Drawings &
Check for any electrolyte leakages from
3.9 __ C Visual 100% Manufacturer instruction Manufacturer instruction SR /IR
the cell container.
Manual Manual
Approved Drawings & Approved Drawings &
Check the individual cell terminal
3.10 Multi Meter C Visual 100% Manufacturer instruction Manufacturer instruction SR /IR
voltages after soaking period.
Manual Manual
 FIELD QUALITY PLAN
ITEM : FQP for DC Charger /UPS QP NO : DP16004-QA00-P0ZEN-070147 PROJECT : 2x660MW, Obra C Extension TPP PROJECT
System Inatallation
REV. NO : 1 Package : EPC Package
SUB- SYSTEM: Battery Cells & DC DATE : 20.06.2018 Contract No : PPMM/SE-I/2017/Obra-C/04 dated 27th February 2017
DOOSAN POWER SYSTEMS INDIA
Charging / UPS panels.
PVT. LTD. PAGE : 1 to 5 Contractor DOOSAN POWER SYSTEMS INDIA PVT. LTD.
Quantum of Format of
Sl No Activity and Operation Characteristics / Insuments Class # Type of Check Reference Documents Acceptance Norms D* Remarks
Check Records
1 2 3 4 5 6 7 8 9 10
Check the earthing of the battery stand Approved Drawings & Approved Drawings &
3.11 in case of metallic type and isolation of __ B Visual 100% Manufacturer instruction Manufacturer instruction SR /IR
the stand from the floor. Manual Manual
Approved Drawings & Approved Drawings &
Check for polarity of DC Charging
3.12 Multi Meter B Visual 100% Manufacturer instruction Manufacturer instruction SR /IR
terminals & battery before connection.
Manual Manual
Check for initial charging of the cells Approved Drawings & Approved Drawings &
3.13 with in specified time after electrolyte __ B Visual 100% Manufacturer instruction Manufacturer instruction TR √
filling. Manual Manual
Check the individual cell voltage, current
Approved Drawings & Approved Drawings &
and record at specific intervals. Also Multi Meter, Ammeter, Hydro Meter
3.14 B Visual 100% Manufacturer instruction Manufacturer instruction TR √
record Specific gravity & temperature of & Thermometer
Manual Manual
the electrolyte.

4 Testing

Check for adequate resistance available Approved Drawings & Approved Drawings &
4.1 for discharge the cells at require rate of __ C Visual 100% Manufacturer instruction Manufacturer instruction SR /IR
discharge. Manual, IS 14782 Manual, IS 14782

After initial charging, Check for Ampere

Approved Drawings & Approved Drawings &
Hour capacity discharge (C5 / C10 / C20)
4.2 __ B Visual 100% Manufacturer instruction Manufacturer instruction TR √
as per manufactures instructions /
Manual, IS 14782 Manual, IS 14782
Technical Specifications.

Select pilot cells randomly for measuring Approved Drawings & Approved Drawings &
4.3 terminal voltage at the end of the __ B Visual 100% Manufacturer instruction Manufacturer instruction TR √
discharge. Manual, IS 14782 Manual, IS 14782

Check for rate of discharge and measure Approved Drawings & Approved Drawings &
4.4 & record the voltage and discharge Multi Meter, Ammeter B Visual 100% Manufacturer instruction Manufacturer instruction TR √
current at specific intervals. Manual, IS 14782 Manual, IS 14782

Record the voltages of the terminals Approved Drawings & Approved Drawings &
4.5 immediately at the end of the discharge Multi Meter B Visual 100% Manufacturer instruction Manufacturer instruction TR √
time. Manual, IS 14782 Manual, IS 14782

Approved Drawings & Approved Drawings &

Kept the cells under boost charging for
4.6 __ B Visual 100% Manufacturer instruction Manufacturer instruction TR √
specific time.
Manual, IS 14782 Manual, IS 14782
 FIELD QUALITY PLAN
ITEM : FQP for DC Charger /UPS QP NO : DP16004-QA00-P0ZEN-070147 PROJECT : 2x660MW, Obra C Extension TPP PROJECT
System Inatallation
REV. NO : 1 Package : EPC Package
SUB- SYSTEM: Battery Cells & DC DATE : 20.06.2018 Contract No : PPMM/SE-I/2017/Obra-C/04 dated 27th February 2017
DOOSAN POWER SYSTEMS INDIA
Charging / UPS panels.
PVT. LTD. PAGE : 1 to 5 Contractor DOOSAN POWER SYSTEMS INDIA PVT. LTD.
Quantum of Format of
Sl No Activity and Operation Characteristics / Insuments Class # Type of Check Reference Documents Acceptance Norms D* Remarks
Check Records
1 2 3 4 5 6 7 8 9 10
Second Ampere Hour capacity discharge Approved Drawings & Approved Drawings &
4.7 (C5 / C10 / C20) as per manufactures __ B Visual 100% Manufacturer instruction Manufacturer instruction TR √
instructions / Technical Spesifications. Manual, IS 14782 Manual, IS 14782

Select pilot cells randomly for measuring Approved Drawings & Approved Drawings &
4.8 terminal voltage at the end of the __ B Visual 100% Manufacturer instruction Manufacturer instruction TR √
discharge. Manual, IS 14782 Manual, IS 14782

Check for rate of discharge and measure Approved Drawings & Approved Drawings &
4.9 & record the voltage and discharge Multi Meter, Ammeter B Visual 100% Manufacturer instruction Manufacturer instruction TR √
current at specific intervals. Manual, IS 14782 Manual, IS 14782

Record the voltages of the terminals Approved Drawings & Approved Drawings & Voltages shall not be less
4.10 immediately at the end of the discharge Multi Meter B Visual 100% Manufacturer instruction Manufacturer instruction TR √ than 1 V at the terminals of
time. Manual, IS 14782 Manual, IS 14782 the cell.
Approved Drawings & Approved Drawings &
Charge the cells immediately after
4.11 B Visual 100% Manufacturer instruction Manufacturer instruction TR √
completion of AH capacity test.
Manual Manual
DC Charger, Intelligent DC Charger & UPS Panels.
1 Material Receipt and Storage
Check visual condition of the material
1.1 and verification of quantity as per C Visual 100% MDCC/ Packing List/ TC MDCC/Packing List SR or MRC √
Packing list / MDCC
Storage area should be preferably
covered, elevated concrete floor (not Preservation shall be as per OEM
1.2 B Visual 100% Manufacturer Instruction Manufacturer Instruction
prone to flooding), non - corrosive & guideline.
well ventilated.
2 Pre-erection checks
Verify availability of approved GA Approved Drawings & Approved Drawings &
2.1 drawings, Equipment Layout, Tools & __ C Visual 100% Manufacturer instruction Manufacturer instruction
tackles etc. Manual Manual
2.2 Availability of materials for inspection __ C Measurement 100% Approved drawing Approved drawing IR √
Check the readiness of location,
2.3 __ C Visual 100% Approved drawing Approved drawing
openings.
3 Erection Checks
Preperation of base frame if required. Approved Drawings & Approved Drawings &
3.1 Check the alignment of base frame / Water Level C Water level 100% Manufacturer instruction Manufacturer instruction SR / IR
foundation bolts. Manual Manual
Installation of the panels at position - Approved Drawings & Approved Drawings &
3.2 Check alignment and thightness of Spirit Level & Torque Spanner C Water level 100% Manufacturer instruction Manufacturer instruction SR / IR
foundation bolts. Manual Manual
 FIELD QUALITY PLAN
ITEM : FQP for DC Charger /UPS QP NO : DP16004-QA00-P0ZEN-070147 PROJECT : 2x660MW, Obra C Extension TPP PROJECT
System Inatallation
REV. NO : 1 Package : EPC Package
SUB- SYSTEM: Battery Cells & DC DATE : 20.06.2018 Contract No : PPMM/SE-I/2017/Obra-C/04 dated 27th February 2017
DOOSAN POWER SYSTEMS INDIA
Charging / UPS panels.
PVT. LTD. PAGE : 1 to 5 Contractor DOOSAN POWER SYSTEMS INDIA PVT. LTD.
Quantum of Format of
Sl No Activity and Operation Characteristics / Insuments Class # Type of Check Reference Documents Acceptance Norms D* Remarks
Check Records
1 2 3 4 5 6 7 8 9 10
Approved Drawings & Approved Drawings &
Check the panel internal wiring as per
3.3 __ C Visual 100% Manufacturer instruction Manufacturer instruction SR / IR
drawing.
Manual Manual
Approved Drawings & Approved Drawings &
Panels earth connection to station earth
3.4 __ B Visual 100% Manufacturer instruction Manufacturer instruction SR / IR
grid.
Manual Manual
3.5 Blanking of un used gland holes __ C Visual 100% SR / IR
proper sealing & locking arrangement of
3.6 __ C Visual 100% SR / IR
panel door
4 Testing of Panels
Approved Drawings & Approved Drawings &
Testing of operational functions
4.1 B Testing 100% Manufacturer instruction Manufacturer instruction TR √
interlocks and protection functions.
Manual Manual
Approved Drawings & Approved Drawings &
Configuration of programming software
4.2 __ B Testing 100% Manufacturer instruction Manufacturer instruction TR √
of the PLC module in the panels.
Manual Manual
Approved Drawings & Approved Drawings &
Check all the indications on the panel
4.3 Multi Meter B Testing 100% Manufacturer instruction Manufacturer instruction TR √
and feedback signals for remote display.
Manual Manual
Approved Drawings & Approved Drawings &
Test operation of all the AC / DC voltage,
4.4 Multi Meter B Testing 100% Manufacturer instruction Manufacturer instruction TR √
current and energy meters.
Manual Manual

Testing of all protection functions of Approved Drawings & Approved Drawings &
4.5 relays and Setting of relay protection set __ B Testing 100% Manufacturer instruction Manufacturer instruction TR √
points as per protectioction settings Manual Manual
IR Value ( Megger) of Main Power circuit
4.6 and for external connections before 500 V DC Megger B Testing 100% TR √
connecting to system.
Check the operation of all the cooling
4.7 __ C Testing 100%
fans in the panel.
Sub vendor / Contractor authorized
personal shall ensure & certify that
the Installation /Erection &
commissioning of the complete
Supplier has to submit all the
system has been done as per their
4.8 Final Documents review A Review 100% testing & inspection
standard erection & commissioning
protocols as per FQP.
practice. Certification for
completeness of system will be
done by OEM in presence of site QA
representative.

[LEGEND]
Doc No. : 9878-DP16004-QA00-P0ZEN-070147 Rev 01
D*: Records identified with "Tick"(√) shall be essentially included by supplier in QA
documentation
Contractor / Class # : A = Critical, B = Major, C = Minor
sub SR=Site Register; TR=Test Report; MTC=Manufacturer's Test Certificate FOR
contractor [Categorization Witnessing & Accepting by OWNER] OWNER
Category 'A' - Shall be Witnessed by Owner FQA Dept. USE
Category 'B' - Owner Execution Dept.
Catagory 'C' - Contractor QA/QC & Execution Dept.
Signature The document shall be read in conjugation with OWNER Tech. Specification, BOQ, Drawings REVIEWED BY APPROVED BY APPROVAL SEAL