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I Lonestar Technical & Industrial Services LLC
P.O. Box 6098 Tel: +971 2550 0767
Building # 503 & 505 Fax: +971 2 550 0838
Inside Industrial City of Abu Dhabi Email: Itis@emirates.net.ae
Abu Dhabi - United Arab Emirates Website: www.lonestar-Iab.com

Brazing Performance Qualification Test Report


DATE July 22, 2013 REPORT # PHY-RPT-41357-01 I JOB # I 311810
Pipeline Services L.L.C (PLS) CLIENT ORDER # Letter Request Dated: 17/07/2013
PO Box# 4500 CLIENT CONTACT Mr. Karthik
CLIENT
Abu Dhabi
United Arab Emirates SPECIFICA TlON ES-30.99.37.0015.01 Rev. 0

6" 0 x 6.7mm Thick Pipe Pin Brazing PQR Coupon


Brazer Name 110: Mr. JEGADEESH BABU (PBS-003)
Position: Horizontal Material Grade Base Metal: API 5L Gr.B
SAMPLE
IDENTIFICATION
Material Grade: Brazing Pin: M8 Cu. Stud + ferrule
Date of Welding: 17-July-2013
Project Name: PROVISION OF CATHODIC PROTECTION SYSTEM FOR FLOW LINES
ROAD CROSSINGS
L TIS SAMPLE # 400/27097 I TESTING DA TE I July 18, 2013 I TESTEDBY I ACA
Pull Out Test - Client's Requirement
Specimen 10 Peak Load, N Failure

P1 1749 Stripped from cable lug

Macro Examination - Client's Requirement

Specimen 10 Result

Macro 1 Acceptable

Comments: None.
Witnessed By: PLS Representative.

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Ajith Peter Durgesh KuI~ I"4.Jnager \~~'\'"',"'\
Senior Technician Manager (Physical and Metallurgy)

FILE REF: PHY-RPT-41357 -01-27097 BRAZING-PQR PAGE 1 OF 1

The Terms and Conditions mentioned on the back of this report are an integral part of this report,

Locations: • Dubai • Abu Dhabi • Oman


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I Lonestar Technical & Industrial Services LLC


P.O.Box 6098 Tel: +971 2 550 0767
Building # 503 & 505 Fax: +971 2 550 0838
Inside Industrial City of Abu Dhabi Email: Itis@emirates.net.ae
Abu Dhabi - United Arab Emirates Website: www.lonestar-Iab.com

Vickers Hardness Survey Report


DATE July 22, 2013 REPORT # PHY-RPT-41358-01 JOB# 311810
Pipeline Services L.L.C CLIENT ORDER # Letter Request Dated: 17/07/2013
(PLC) CLIENT CONTACT Mr. Karthik
CLIENT PO Box#4500
Abu Dhabi ASTM E384:2010 e2 & Client's
SPECIFICA TlON
United Arab Emirates Requirement

6" 0 x 6.7mm Thick Pipe Pin Brazing PQR Coupon


Brazer Name / ID: Mr. JEGADEESH BABU (PBS-003)
Position: Horizontal Material Grade Base Metal: API 5L Gr.B
SAMPLE
/DENTIFICA TlON Material Grade: Brazing Pin: M8 Cu. Stud + ferrule
Date of Welding: 17-July-2013
Project Name: PROVISION OF CATHODIC PROTECTION SYSTEM FOR FLOW LINES
ROAD CROSSINGS
L TIS SAMPLE # 400/27097 TESTING DATE July 18, 2013 TESTED BY ACA

Specimen ID Macro 1 I Specimen Location

Vickers P ramid Hardness Surve 10 K


Pin Brazing
. . . . . . .........
. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . . . . .

Heat Affected Zone (HAl)


. . .........
.... . . . . . . . . . . . .
.
... ", .... . . . . . . .

B1 B2 --c--:=::: s 1m m

r
Parent Material (PM)

Maximum hardness: 185 HV10


A 81 82 C
PM HAZ PM
160 160 185 159
159 165 181 160
160 167 178 160

Comments: None.

-:~rlJl.:.-hxl--=-- __
Ajlth Peter
Senior Technician

FILE REF: PHY-RPT-41358-01-27097 HM 1 PAGE 1 OF 1

The Terms and Conditions mentioned on the back of this report are an integral part of this report.

Locations: • Dubai • Abu Dhabi • Oman


lonestar Technical & Industrial Services
P.O. Box 6098 Tel: +971-2-5500767
Building # 505 Fax: +971-2-5500838
Inside Industrial City of Abu Dhabi email: Itis@emirates.net.ae
Abu Dhabi - UAE. website: www.lonestar-Iab.com

DATE Jul 22,2013 REPORT #


Pipeline Services L.L.C CLIENT ORDER #
(PLC) CLIENT CONTACT
CLIENT PO Box # 4500
Abu Dhabi SPECIFICATION Client's Requirement
United Arab Emirates
6" 0 x 6.7mm Thick Pipe Pin Brazing PQR Coupon
Brazer Name 110: Mr. JEGADEESH BABU (PBS-003)
Position: Horizontal Material Grade Base Metal: API 5L Gr.B
SAMPLE
IDENTIFICATION
Material Grade: Brazing Pin: M8 Cu. Stud + ferrule
Date of Welding: 17-July-2013
Project Name: PROVISION OF CATHODIC PROTECTION SYSTEM FOR FLOW LINES
ROAD CROSSINGS
L TIS SAMPLE # 400/27097 TESTING DATE July 18, 2013 TESTED BY ACA

MACRO PHOTOGRAPH
Specimen 10 Macro 1 I Specimen Location

Comments: Macro specimens were polished, etched and examined under a magnification of 5x.

Ajith Peter
Senior Technician

FILE REF: PHY-RPT-41359-01-27097 PHOTO M1 PAGE 1 OF 1


Lonestar Technical & Industrial Services
!

P.O. Box 6098 Tel: +971-2-5500767


Building # 505 Fax: +971-2-5500838
Inside Industrial City of Abu Dhabi email: Itis@emirates.net.ae
Abu Dhabi - U.A.E. website: www.lonestar-Iab.com

Copper Penetration Report


DATE Jul 22,2013 REPORT # PHY-RPT -41361-01 JOB # 311810
Pipeline Services L.L.C CLIENT ORDER # Letter Request Dated: 17/07/2013
(PLS) CLIENT CONTACT Mr. Karthik
CLIENT PO Box # 4500
Abu Dhabi SPECIFICATION Client's Requirement
United Arab Emirates
6" 0 x 6.7mm Thick Pipe Pin Brazing PQR Coupon
Brazer Name liD: Mr. JEGADEESH BABU (PBS-003)
Position: Horizontal Material Grade Base Metal: API 5L Gr.B
SAMPLE
IDENTIFICATION Material Grade: Brazing Pin: M8 Cu. Stud + ferrule
Date of Welding: 17-July-2013
Project Name: PROVISION OF CATHODIC PROTECTION SYSTEM FOR FLOW LINES
ROAD CROSSINGS
L TIS SAMPLE # 400/27097 TESTING DATE July 21, 2013 TESTED BY ACV

General Information
A suitable section was removed with braze metal and parent metal. The section was polished and
etched to reveal the microstructure using standard metallographic procedures. The section was
examined on a metallurgical microscope at suitable magnifications to reveal the penetration of copper
in to parent metal.

Observations
Test Location I Examined
Specimen 10 I Location Copper Penetration, (mm)
Area

M1 Fusion Line Nil

Comments: None.

Braze Metal -_ ••..•.


Fusion Line ----1_

Parent Metal ----1-

AsifThah
Senior Metallurgist

FILE REF: PHY-RPT-41361-01-27097 COPPER PENTRATION PAGE 1 OF 1

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