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Stationary

Air Power
FOR COMMERCIAL AND INDUSTRIAL APPLICATIONS

SEPTEMBER 2019 UPDATE


Why Sullair? Sullair Stationary Air Power
Air Compressors Built to Last Your Complete Resource for Stationary Air Power
Reliability Inside Your Guide:
Customers who work with Sullair have found that the intangibles n 
Description of available commercial and industrial air power
make all the difference — things like trust, confidence, and peace of systems, including standard units, energy efficient models,
mind. They go to work every day having full faith in their equipment, two-stage compressors, extreme pressure packages and oil free air.
as well as the knowledge that dedicated distributors and Sullair n 
Critical information on the exclusive 10-Year Diamond Warranty,
personnel have their backs every step of the way. 5-Year Emerald Warranty, Genuine Sullube® fluid, and the
importance of air audits.
Durability n 
Standard features and additional options for each model.
Bulletproof. Built to last. However you spin it, Sullair compressors are Description of air treatment products, Sullair Genuine Parts,
n 

in it for the long haul, driven by the design of the legendary air end. In and other complementary products.
factories and shops all over the world, you’ll find Sullair compressors
that have stood the test of time, running consistently today like they
did on day one. Sullair is A Hitachi Group Company.

Performance
The Sullair vision for success is two-fold: produce clean, quality air
for the job at hand, and provide cost-saving solutions for now and
the long term. With high standards of efficiency for our compressors,
Sullair is committed to customer performance — whether it’s a
mechanic completing body work, or a major manufacturing plant
operating around the clock.

These are the pillars that drive the Sullair brand promise —
a promise of quality with every machine we make.

2 Models vary by region. Contact your Sullair sales representative for more details. 3
Wet Storage Desiccant Dry Storage
Dryer
Rotary Screw Compressor Refrigerated
Dryer Flow
Controller
Filter Filter
Air
OR Out

Drain Drain Drain Drain Drain Drain Drain

Oil/Water Separator

Example Stationary Air Power System Configuration

Sullair Capabilities
Sullair Stationary Air Power Systems

Commitment to Innovation Compressed Air System shown above includes:


Sullair leadership is dedicated to excellence and committed to n 
Rotary screw compressor n 
Drains
innovation. Sullair constantly explores new ideas and seeks new n 
Wet storage tank n 
Oil/water separator
ways to meet and exceed industry needs for increasingly energy- n 
Refrigerated dryer or n 
AirLinx® Remote Monitoring
efficient compressed air and vacuum solutions. desiccant dryer n Provides real-time
n 
Filters to meet your requirement access of all compressor
n 
Dry storage operational parameters via
The global network of Sullair distributors offers total compressed
n 
Flow controller web, tablet or smartphone
air systems to help you reduce energy costs and improve
productivity by analyzing, managing and controlling your
compressed air systems. Sullair Quality
10-Year Diamond Warranty
Sullair air systems include: plant air audits, energy-efficient products, Confirming our rugged design and commitment to customer
compressed air system controls, equipment to monitor and manage satisfaction, all new Sullair LS, S-energy® and SN Series stationary air
systems, air distribution products, and after-purchase support. compressors, plus select other models (with discharge pressures
up to 150 psi /10 bar), include the exclusive 10-Year Diamond Warranty.
The comprehensive warranty covers:
Each component of the system is carefully matched for capacity and
n 
10 years on air end
pressure to provide maximum performance and energy efficiency. The
n 
5 years on motor, fan motor,
example Sullair air system above exceeds the ISO standard ­— ISO
VSD, air/fluid receiver, oil cooler
8573.1, Class 1 for oil vapor and Class 1 for particulate. The odor-
and aftercooler
free compressed air from this system contains particulates no larger
than .01 micron, including water and oil aerosol content of .01 parts Look for the Diamond Warranty icon on the
following pages showing products covered.
per million by weight (ppm/w) @ 70°F (21.1°C). The remaining oil
vapor content is less than .003 ppm/w.
5-Year Emerald Warranty
ShopTek® compressors are covered by the 5-Year Emerald Warranty,
which provides coverage on major components including:
n 
Air end n 
Fluid cooler
n 
Air/fluid receiver n 
Aftercooler
n 
Main drive motor
4 5
LS Series
Lubricated Rotary Screw Air Compressors
60 Hz — 125 to 200 hp (90 to 160 kW)
50 Hz & — 90 to 110 kW
60 Hz
Delivery: 459 to 1030 cfm (13 to 29.2 m³/min)
Pressure: 1 00, 110, 125, 150, 175, 200 psi
(7, 7.6, 8.6, 10.3, 12, 13.8 bar)

50 Hz & CE
Delivery: 4.7 to 22.3 m³/min (166 to 787.5 cfm)
Pressure: 7,8, 10 bar (100, 115, 145 psi)

n Patent-pending Sullair air end provides ultimate efficiency


n 10˝ Sullair Touch Screen Controller (STS) provides full access to all
compressor operational parameters — available in multiple languages
n Sullair Electronic Spiral Valve Technology (optional) closely matches
supply to system demand
n Standard Features
n 
Factory filled with 10,000- n 
Surge protection
hour Genuine Sullube® n 
Zero loss drain
n 
AirLinx® Remote Monitoring * n 
Full enclosure with
n 
Wye-Delta starter hinged panels YOU’RE IN CONTROL
n 
NEMA 4 starter box
n 
Phase monitor
n 
Full base frame
10˝ Sullair Touch Screen Controller
n Options
n 
Electronic Spiral Valve n 
PristineFG™ Food
n 
Variable Speed Drive (VSD) Grade Lubricant
n 
Open Unit n 
Water Regulation Valve
n 
55°C Package n 
Water Solenoid Valve
n 
Weather Hood n 
Control Box Heater
n 
Frost Free Trap Heater

6 *  AirLinx Remote Monitoring optional on some models 7


Lubricated Rotary Screw Air Compressors Lubricated Rotary Screw Air Compressors
5 to 20 hp (4 to 15 kW) 60 Hz — 25 to 100 hp (18 to 75 kW)
50 Hz & — 18 to 110 kW
60 Hz
Delivery: 16 to 80.1 cfm (.47 to 2.2 m³/min) 60 Hz
Pressure: 125, 150, 175 psi (9, 10, 12 bar) Delivery: 103 to 443 cfm (2.9 to 12.55 m³/min)
Pressure: 115 & 125 psi (7.9 to 8.6 bar)
50 Hz & CE
Delivery: 0.5 to 2.28 m³/min (17.7 to 80.5 cfm) 50 Hz & CE
Pressure: 8 & 10 bar (115 & 145 psi) Delivery: 2.6 to 19.6 m³/min (91.8 to 691.2 cfm)
Pressure: 8 & 10 bar (115 & 145 psi)
n  Rotary screw air end for reliable continuous duty use
n  Small footprint n  Legendary Sullair air end
n  Designed for maximum output with minimal power consumption
n  Separator with fluid sight glass
n  V-belt System for easy adjustment and alignment
n 60 Hz: ASME certified tank
n Heavy duty air filter for maximum efficiency, component protection n 50 Hz: CE certified tank
and easy maintenance n Low-Carryover
n  Designed for easy access to maintenance items
n  Fluid and Air Coolers

n  Separator with no tubing and "O" ring seal to help prevent leaking
n Thermostatically controlled oil cooler
n  Convenient oil sampling valve
n Efficiency combo cooler design
n  Optimally located fluid and air cooler(s) Aftercooler on 15 & 20 hp models only
n Single-pass aftercooler
n  Environmental protection pan fully-seals to help capture spills
n Easy-to-use control panel with modulation control and Wye-Delta starter
n  IEC motor Select models available in single-phase
n Heavy-duty inlet filter for maximum efficiency, component
n  TEFC (IP-54)
protection and easy maintenance
n  Easy-to-use control panel with integrated full-voltage starter
n  Direct-coupled gear drive

n Factory filled with 10,000-hour Genuine Sullube® n  Premium efficient motor

n Acoustic enclosure provides additional noise attenuation to levels n Easy access oil sampling valve
as low as 66 dBA n Factory filled with 10,000-hour Genuine Sullube®
n 5-Year Emerald Warranty n Acoustic enclosure provides additional noise attenuation
to levels as low as 68 dBA
n 5-Year Emerald Warranty
8 Note: Shown with optional tank mount and dryer Models vary by region. Contact your Sullair sales representative for more details. 9
ES-6
Encapsulated Rotary Screw Air Compressors Encapsulated Rotary Screw Compressors
5 to 10 hp (4 to 7 kW) 15 to 25 hp (11 to 18 kW)
60 Hz 60 Hz
Delivery: 13 to 36 cfm (.36 to 1.01 m³/min) Delivery: 43.7 to 107.8 cfm (1.23 to 3.05 m³/min)
Pressure: 125 & 175 psi (9 & 12 bar) Pressure: 100, 125, 150, 175 psi (7, 9, 10, 12 bar)

n Rotary screw air end for reliable continuous duty use 50 Hz


n Superior package design Delivery: 1.02 to 2.78 m³/min (36.1 to 98.3 cfm)
n  40% fewer parts than conventional models Pressure: 7, 9, 10, 12 bar (100, 125, 150, 175 psi)
n  Fewer ports and connections for lower maintenance costs
n  Small footprint n Integrated package design significantly increases uptime
n Designed for maximum output with minimal power consumption
n More energy efficient than similar compressors
n Low total life cycle costs including long-life bearings,
n Heavy duty air filter for maximum efficiency, component protection
rotors and consumable parts
and easy maintenance n Excellent motor cooling design for longer motor life
n Maintenance-free internal gear drive n Constant Speed Drive models
n Factory filled with 10,000-hour Genuine Sullube® n NEMA 4
n Easy access oil sampling valve n WS Controller™ microprocessor standard with sequencing
n Options of up to 16 machines
n PristineFG™ Food Grade Lubricant n Use a Windows PC to remotely monitor, upgrade software
n Enclosure
and set up changes
n 
Provides additional machine protection n Expertly designed package allows for easy service
n 
Additional noise attenuation to levels as low as 68 dBA n Factory filled with 10,000-hour Genuine Sullube®
n Performance Air System n Easy access oil sampling valve
n More compact than similar compressors and fits through a
n 
Refrigerated Dryer
n 
Filter standard 36-inch door
n Acoustic enclosure provides sound levels as low as 66 dBA at 1 meter
n 
Receiver Tank
n Options
n  PristineFG™ Food Grade Lubricant
Note: Diamond Warranty applies to models up to 150 psi/10 bar
n  Variable Speed Drive (VSD)

Note: Diamond Warranty applies to models up to 150 psi/10 bar

10 Models vary by region. Contact your Sullair sales representative for more details. 11
Lubricated Rotary Screw Air Compressors SN SERIES
60 Hz — 25 to 60 hp (18 to 45 kW) Lubricated Rotary Screw Air Compressors
50 Hz — 18 to 30 kW 60 Hz — 75 to 100 hp (55 to 75 kW)
60 Hz 60 Hz
Delivery: 81 to 269 cfm (2.3 to 7.62 m³/min)  elivery: 277 to 500 cfm (7.84 to 14.16 m³/min)
D
Pressure: 100, 125, 150, 175 psi (7, 9, 10, 12 bar) Pressure: 100, 125, 150, 175 psi (7, 9, 10, 12 bar)

50 Hz n  Robust enclosure design with lift-off panels for easy maintenance


Delivery: 2.38 to 4.98 m³/min (84 to 176 cfm) n  Legendary air end with low-restriction inlet valve
Pressure: 7, 9, 10, 12 bar (100, 125, 150, 175 psi) n  TEFC Motor

n  Oversized oil/aftercooler with integrated moisture separator

n Robust enclosure design with lift-off panels for easy maintenance n  Efficient centrifugal fan and housing

n  Legendary air end with low-restriction inlet valve n  7 ˝ Sullair Touch Screen Controller for easy access to all key
n TEFC Motor compressor performance parameters
n Oversized oil/aftercooler with integrated moisture separator n  Easy access oil sampling valve

n Efficient centrifugal fan and housing n  NEMA 4 Wye-Delta starter cabinet

n WS Controller™ microprocessor standard with sequencing n  Compact footprint

of up to 16 machines n  Acoustic enclosure provides sound levels as low as 70 dBA at 1 meter

n Easy access oil sampling valve n Options


n Factory filled with 10,000-hour Genuine Sullube® n  Spiral Valve n  Cold-Weather Package

n NEMA 4 n  Variable Speed Drive (VSD) n AirLinx® Remote Connectivity


n Compact footprint n  High Ambient Package n PristineFG™ Food
n Acoustic enclosure provides sound levels as low as 68 dBA at 1 meter (55°C, 131°F) Available on Grade Lubricant
n Options SN55 models only
n  Spiral Valve n 
PristineFG™
n Variable Speed Drive (VSD) Food Grade Lubricant
n Cold Weather Package n 
Heat Recovery
n High Static Fan (40 – 60 hp “P” series only)

12 Note: Diamond Warranty applies to models up to 150 psi/10 bar Models vary by region. Contact your Sullair sales representative for more details. 13
Single-Stage
Lubricated Rotary Screw Air Compressors Two-Stage
60 Hz — 250 to 350 hp (186 to 260 kW) Lubricated Rotary Screw Air Compressors
50 Hz — 160 to 260 kW 60 Hz & 50 Hz — 150 to 600 hp (112 to 450 kW)

60 Hz 60 Hz
Delivery: 1075 to 1615 cfm (30.4 to 45.7 m³/min)  elivery: 610 to 3000 cfm (17.2 to 84.9 m³/min)
D
Pressure: 100 & 125 psi (7 & 9 bar) Pressure: 100, 125, 150, 175 psi (7, 9, 10, 12 bar)

50 Hz 50 Hz
Delivery: 22.5 to 44.2 m³/min (795 to 1563 cfm) Delivery: 16.7 to 82.1 m³/min (590 to 2900 cfm)
Pressure: 7, 9, 10 bar (100, 125, 150 psi) Pressure: 7, 9, 10, 12 bar (100, 125, 150, 175 psi)

n Supervisor™ Microprocessor Controller monitors essential functions n Factory filled with 10,000-hour Genuine Sullube®
n  Constant Speed Drive models n Energy savings payback is often realized within the first two years
n 
NEMA 4 starter n Proven two-stage technology since 1984
n  Legendary Sullair air end with superior bearing design for long life n Tapered roller bearings for high-load carrying capacity — because
n Choice of air-cooled or water-cooled models compression is shared between two stages, bearing loads are
n Factory filled with 10,000-hour Genuine Sullube® reduced, extending air end life
n Options n TS-32 models
n 
Spiral Valve n NEMA 4 starter enclosure and controls
n 
Variable Speed Drive (VSD) n TS-20 models
n 
Acoustic Enclosure n NEMA 12 starter enclosure and controls
n Additional noise attenuation n  Spiral Valve standard

n 
Cold Weather Package n  TS-20, TS-32, TS-32S models

n 
High Static Fan n Premium efficient motors standard on 100 to 450 hp (75 to 336 kW)
n 
Heat Recovery n Supervisor™ Microprocessor Controller
n 
PristineFG™ Food Grade Lubricant n Acoustic enclosure provides additional noise attenuation
n Choice of air- or water-cooled models
n Options
n Variable Speed Drive (VSD) n 
High Static Fan
n PristineFG™ Food n 
EES Heat Recovery
Grade Lubricant models up to 400 hp
n Cold Weather Package

Note: Diamond Warranty applies to models up to 150 psi/10 bar

14 Models vary by region. Contact your Sullair sales representative for more details. 15
SULLAIR
OIL FREE
SOLUTIONS
Two-Stage Extreme Pressure
Lubricated Rotary Screw Air Compressors
60 Hz — 200 to 500 hp (149 to 373 kW)
60 Hz
Delivery: 500 to 960 cfm (14.2 to 27.2 m³/min)
Pressure: 225, 250, 300, 350 psi (15.5, 17.2, 20.7, 24.1 bar)

n Dependable, high-performance two-stage compressor delivering


a power advantage
n Supervisor™ Microprocessor Controller is standard, adds reliability
and simplifies controls
n Dual nested separator elements to reduce fluid carryover
n Flanged fluid connections
n Premium efficient motors are standard
n Optional acoustic enclosure provides additional noise attenuation
n Designed and built for specific high pressure compressed air
applications, including:
n 
Aerospace — engine testing
n 
Controls and valves — high pressure valve testing
n 
Mining and chemical — high pressure filtration systems
n 
Fabrication — pressure vessel testing

16 Models vary by region. Contact your Sullair sales representative for more details. 17
WHEN OIL
FREE AIR IS
ESSENTIAL

DS-13 SERIES
Oil Free Rotary Screw Air Compressors
100 to 200 hp (75 to 149 kW)
60 Hz
Delivery: 427 to 801 cfm (12.1 to 22.7 m³/min)
Pressure: 100, 125, 150 psi (7, 9, 10 bar)

n Efficient two-stage compression


n NEMA 4 starter enclosure and controls
n PTFE-based food-grade coating on rotors and stators inhibits

corrosion and minimizes clearances


n  Air-buffered seals protect against migration of lubricating oils into
the compressor chamber
OIL FREE ROTARY SCREW, SCROLL n  5-year air end and motor warrant — including parts and labor

AND CENTRIFUGAL OFFERINGS n  Superior design arrangement increases bearing life — L10 life
When Sullair became A Hitachi Group Company, of 100,000 hours — and lowers maintenance costs
n  Supervisor™ Microprocessor Control
we combined more than 100 years of Hitachi n  Available in standard, air-cooled and water-cooled configurations

compressor engineering experience with the n  Options


longstanding reputation of Sullair as an innovator n  NEMA 12 with Variable Speed Drive (VSD)

and leader in rotary screw compression. The result?


Offering our customers an ever-growing portfolio of
oil free compressed air solutions.
18 Models vary by region. Contact your Sullair sales representative for more details. 19
SRL Series dsp Series
Oil Free Scroll Air Compressors Oil Free Rotary Screw Air Compressors
2 to 44 hp (1.5 to 33 kW) 30 to 300 hp (22 to 240 kW)
60 Hz 60 Hz
Delivery: 5.7 to 129.3 cfm (.16 to 3.7 m³/min) Delivery: 117 to 1303 cfm (3.3 to 36.9 m³/min)
Pressure: 120, 122, 145 psi (8.3, 8.4, 10 bar) Pressure: 125 psi (8.6 bar)

n Certified Class 0 Oil Free Air n  Certified Class 0 Oil Free Air
n Simplex (one air pump) and multiplex (up to six air pumps) n Hitachi engineered package designed to optimize efficiency and
models available care-free operation
n Single phase and three phase options available n Patented taper rotor design optimized for efficiency
n Quiet scroll compression technology — sound levels as low as 48 dBA n Stainless steel rotors in both 1st and 2nd stages
n Multiple energy-savings options built in to help maximize n Patented PTFE-free rotor coating robotically applied,
compressor efficiency designed for long life
n SRL exclusive scroll and pump design n  Patented oil mist remover to recapture gearcase oil mists

n Patented scroll wrap design with labyrinth seal4 n Motorized isolation valve — automatically closes compressed
n  Certified Class 0 Oil Free Air air discharge to prevent condensate backflow
n Two air inlets to reduce stress on pump n  Phase monitor

n Proprietary tip seal reduces air leakage while n  Hitachi TEFC motor (models above 100 hp)

extending service intervals n  Multi-stage cooling including patented high pre-cooler

n Normal maintenance can be completed without n  Maintenance and service-friendly features

disassembling pump n  Options


n Highly efficient cooling n Variable Speed Drive (VSD)
n Multi-stage cooling reduces ambient temperature out n Air-Cooled
n Receiver tank helps dissipate heat while reducing n Water-Cooled
compressor starts/stops
20 Original SRL Series products designed by Hitachi Industrial Equipment Systems Co. Ltd. Original DSP Series products designed by Hitachi Industrial Equipment Systems Co. Ltd. 21
Sullair Centrifugal
Compressors
Oil Free Centrifugal Air Compressors

T-Series f-Series
Oil Free Centrifugal Air Compressor Oil Free Centrifugal Air Compressor
175 to 2300 hp (130 to 1715 kW) 1340 to 30,000 hp (999 to 22,371 kW)
T2, TX, TRA, TRE, TRX and T3 60 Hz
Delivery: 1200 to 118,000 cfm (34 to 3341.5 m³/min)
60 Hz Pressure: 15 to 725 (1 to 50 bar)
Delivery: 500 to 11,750 cfm (15.6 to 332.7 m³/min)
Pressure: 30 to 230 ( 2.1 to 19.9 bar) n Certified Class 0 Oil Free Air
n High-performance, custom designed compressors
n Certified Class 0 Oil Free Air to meet specific needs
n High-powered titanium impellers to provide additional strength n  Available in packaged or non-packaged options

while resisting corrosion* n  From single-stage to four stages

n Standard Inlet Guide Vane (IGV) guides gas flow direction, saving up n Highly efficient design to reduce energy usage

to 9% power consumption when not in full load operation n Horizontal split design gearbox allowing easy access to all moving

n  Robust gear box with integrated coolers parts and simplifying maintenance
n Advanced PLC control system

22 *  TRX models use stainless steel impellers Models vary by region. Contact your Sullair sales representative for more details. 23
SULLAIR Complete
Compressed
Air Solutions

Compressor
Capacity Controls
Air Compressors with Spiral Valve
n 
Variable displacement air end allows compression volume to
change based on spiral valve location
n 
Provides energy efficient turn down up to 50%, at a fraction of
the VSD price
n 
Sullair capacity control systems are simple, reliable and consist
of a proven spiral valve and inlet butterfly valve
n 
LS Series features Sullair Electronic Spiral Valve — provides up
to 55% turn down
n 
Provides energy savings up to 30% compared to standard
control systems
n 
Matches compressor displacement with output need
n 
Outstanding energy efficiency in all operating conditions including
high elevation and dirty environments

Variable Speed Drive (VSD) Air Compressors


n Sullair Smart Technology applies design simplicity to variable speed
drive for improved performance and unrivaled benefits
n Turndown capability down to 20% (100-15% range)
n Provides significant energy savings
n Performs “soft” start, avoiding high in-rush current at start-up
n Unlimited starts and stops provide flexibility and energy savings
n Automatically controls acceleration and deceleration; reduces
stress on mechanical components
n Built-in harmonic filtration saves the expense of purchasing
additional costly corrective devices
24 Models vary by region. Contact your Sullair sales representative for more details. 25
Sullair Vacuum System
Rotary Screw Vacuum
5 to 200 hp (4 to 145 kW)
60 Hz
Capacity: 80 to 3095 cfm (2.26 to 88 m³/min)

50 Hz
Capacity: 2.26 to 29.28 m³/min (80 to 1034 cfm)

n  Vacuum to 28˝ Hg (711 mm)


n Proven rotary screw technology produces vacuum
Energy Efficiency Systems n 
at unrivaled efficiencies
Substantially lower operating costs — 15–50% lower
Rotary Screw Air Compressors than other types of vacuum pumps
n Air cooling requires no water supply for sealing and
This option offers big benefits and maximum return on investment. saves cost of water treatment and disposal
Heat can be recovered and converted into recirculating air for comfort n Capacity control maintains constant vacuum, and automatically
heating in plants or pre-heated process air. When not required, heat is matches vacuum pressure to process requirements
rejected to the outdoors. n Factory filled with SRF 1/4000®, Sullair 4000-hour fluid
n Duplex and Hospital Suction Packages (NFPA-99 compliant)
Annual Energy Savings also available
A 300 hp (224 kW) compressor can generate 13,610 BTU/minute. n Options
This represents 8.16 therms/hour of usable heat worth $4,080 per n 10,000-Hour Genuine Sullube®
1000 hours of compressor operation at $0.50/therm. n Acoustic Enclosure
n 
Provides noise attenuation
Payback in Less than Two Years n Water-Cooled Models
Recover costs in less than two years with the resulting energy savings.
The EES® can be installed for an initial investment equal to or less than Sullair Hospital Suction Packages (HSP) are specifically designed
nearly any heat recovery system. to provide continuous vacuum for medical vacuum systems.
These pumps meet or exceed applicable requirements for
Control Temperature packaged vacuum pumps per NFPA 99 (2015), Health Care
Thermostatic monitoring and the ability to mix outdoor air with Facilities recommendations.
recirculating air allows for better temperature control. Temperature
range can be adjusted from 50°F to 90°F (10°C to 32°C). Simplex Packages
Capacity Range: 78 to 1000 cfm (2.2 to 28.3 m³/min)
Negative Pressure Problem Solved
By bringing in a continuous flow of outside air, the EES System will Duplex Packages
provide positive make-up air to virtually eliminate negative pressure Capacity Range: 78 to 300 cfm (2.2 to 8.5 m³/min) per pump
in the plant.
NOTICE: Not approved for waste anesthetic gas disposal.
See website and product for more information.
26 Models vary by region. Contact your Sullair sales representative for more details. 27
DEX Series — Desiccant Externally Heated Regenerative Dryers
60 Hz
Capacity: 200 to 3500 cfm (5.7 to 99.1 m³/min)
Max operating pressure: 150 psi (10.3 bar)
n  7˝ Desiccant Touch Screen (DTS) Controller

n  Dew point: - 40°F (-40°C)

n  Average purge air: 7%

n  High-performance butterfly valves

n  Options

n  Demand cycle control

n  Pre-piped filter

n Low bed temperature shut off with light and contact — High heater
remote temperature alarm
n  NEMA 4, 4x enclosures

n  Visual moisture indicator 3-valve and 9-valve bypass options

n  Optional voltage

n  Failure to switch pressure alarm

n  Outlet pressure dew point -4°F (-20°C)

Desiccant Dryers n  Purge flow meter

n  Dew point monitoring system

n  Low ambient package


3 to 10,000 cfm (.08 to 283.1 m³/min) n  Microprocessor based controls/Modbus

n  Sub zero ambient package

D Series — Desiccant Heatless Regenerative Dryers n  Allen-Bradley PLC with color touch screen monitor

60 Hz
Capacity: 80 to 800 cfm (2.3 to 22.7 m³/min) DBP Series — Desiccant Heated Blower Purge
Max operating pressure: 150 psi (10.3 bar)
n  LED Desiccant Controller (DC) with dryer schematic Delivery: 500 to 10,000 cfm (14.2 to 283.2 m³/min)
n  Dew point: - 40°F (-40°C) Max operating pressure: 150 psi (10.3 bar)
n  Average purge air: 15% n  7˝ Desiccant Touch Screen (DTS) Controller

n  Compressor Synchronization n  Dew point: - 40°F (-40°C)

n  Configurable time-based vessel switching n  Average purge air: 3%

n  High performance angle body valves with PTFE seals help reduce n  High-performance butterfly valves

air leakage n  Options

n  Reduced maintenance costs with service kits n  Demand cycle control

n  IP-55 n  Pre-piped filter

n  Minimized noise via exhaust valve speed control n   Low bed temperature shut off with light and contact — High heater

n  Options remote temperature alarm


n  Dew point: -100°F (-73°C) n  NEMA 4, 4x enclosures

n  Pre-piped filter n  Visual moisture indicator 3-valve and 9-valve bypass options

n  Optional voltage

n  Failure to switch pressure alarm


DP Series — Premium Desiccant Heatless Regenerative Dryers
n  Outlet pressure dew point -4°F (-20°C)
50 & 60 Hz n  Purge flow meter
Delivery: 80 to 2800 cfm (2.3 to 79.3 m³/min) n  Dew point monitoring system

Max operating pressure: 150 psi (10.3 bar) n  Low ambient package
n  3.8˝ Desiccant Touch Screen (DTS) Controller n  Microprocessor based controls/Modbus
n  Dew point: - 40°F (-40°C) n  Sub zero ambient package
n  Average purge air: 15% n  Allen-Bradley PLC with color touch screen monitor
n  Compressor Synchronization

n  Condition monitoring

n  Humidity sensor
DMD Desiccant Modular Regenerative Dryers
n  High performance angle body valves with PTFE seals help reduce 50 & 60 Hz
air leakage Delivery: 3 - 240 cfm (.08 - 6.8 m³/min)
n  Reduced maintenance costs with service kits Max operating pressure: 232 psi (16 bar)
n  NEMA 4 n  Dew point: - 40°F (-40°C)

n  Options n  Average purge air: 15%

n  Dew point: -100°F (-73°C) n  Completely automatic

n  Dew point demand system n  Compact design with high quality components

n  Failure to switch pressure alarm n  Adjustable wall mounted

n  Delta pressure filter alarm with gauge n  Quick and easy connection

n  Data log web page n  Point of use for smaller compressors

n  Pneumatic controls n  Low pressure drop

n  Pre-piped filter

28 Models vary by region. Contact your Sullair sales representative for more details. 29
SR+ Series — Premium Non-Cycling Refrigerated Dryers
60 Hz
Capacity: 20 to 10,000 cfm (.57 to 283.1 m³/min)
n  Vertical profile heat exchanger

n  Minimum pressure drop

n  G
 ravitational self-cleaning
n  Hot gas bypass designed for stable dew point in varying operating conditions

n  High-efficiency performance

n  Oversized condensers

n  Integrated SULLIMAX Drain

n  Easy-open panels for simplified service

Refrigerated Dryers SRV Series — Cycling Variable Speed Refrigerated Dryers


15 to 7500 cfm (.42 to 212.4 m³/min) 60 Hz
Capacity: 800 to 6000 cfm (22.7 to 169.9 m³/min)
SRHT Series — High Temperature Non-Cycling Refrigerated Dryers n  Vertical profile heat exchanger

n  Minimum pressure drop


60 Hz n  Gravitational self-cleaning
Capacity: 20 to 350 cfm (.57 to 10.7 m³/min) n  Variable Speed Technology for maximum energy savings
Maximum operating temperature: up to 210˚F (98.9°C) n  Independent operation controller and valve for maximum dew point stability
n  Vertical profile aluminum heat exchanger
n  High-efficiency performance
n  Minimum pressure drop n  Integrated SULLIMAX Drain

n  Gravitational self-cleaning n  Easy-open panels for simplified service

n  Hot gas bypass designed for stable dew point in varying

operating conditions RFA Series — Latin America


n  Integrated SULLIMAX™ Drain
50 Hz & 60 Hz
n  I ntegrated pre-filter
Capacity: 13 to 7353 cfm (.37 to 208.2 m³/min)
n  I ntegrated pre-cooler
Maximum operating pressure: 230 psi (16 bar)
n  Large cross section of flow channels for low velocities and
Pressure drop: Less than 3 psi
reduced power input n  RFA — 10–2300 models

n  Easy-open panels for simplified service n  Digi-pro controller for one-touch adjustment with digital dew point

monitoring, energy-saving mode, maintenance intervals, hour meter


SR Series — Non-Cycling Refrigerated Dryers and status report
n  RFA — 3000–7300 models

60 Hz n  ESD3 controller for economy features and alarm capabilities

Capacity: 10 to 480 (.28 to 13.6 m³/min) n  Aluminum plate heat exchanger

n  Vertical profile heat exchanger n  Energy efficient R134a refrigerant

n  Minimum pressure drop n  Pressure switches control condenser fan motor

n  Electrical Conformance Standards: UL-508A


n Gravitational self-cleaning
n  Compact design
n Hot gas bypass designed for stable dew point in varying n  Easy access to cooling components
operating conditions
n  Compact design

n  Timer solenoid drain


RFE Series — Europe
n  Easy-open panels for simplified service 50 Hz
Capacity: .37 to 208.8 m³/min (13 to 7373.7 cfm)
Maximum operating pressure: 16 bar (230 psi)
SRC Series — Cycling Refrigerated Dryers
Pressure drop: Less than .2 bar (3 psi)
60 Hz n  RFE-03 - 652 models

n Digi-pro controller for one-touch adjustment with digital dew point


Capacity: 30 to 500 cfm (.85 to 14.2 m³/min)
n  Vertical profile heat exchanger monitoring, energy-saving mode, maintenance intervals, hour meter
n  Minimum pressure drop and status report
n  RFE-847 - 2083 models
n  Gravitational self-cleaning
n  ESD3 controller for economy features and alarm capabilities
n Independent operation controller and valve for maximum n  Aluminum plate heat exchanger
dew point stability n  Energy efficient R134a refrigerant
n  Cold trap design
n  Pressure switches control condenser’s fan motor
n  High-efficiency performance
n  Electrical Conformance Standards: UL-508A
n  Integrated SULLIMAX Drain n  Compact design

n  Easy-open panels for simplified service n  Easy access to cooling components

30 Models vary by region. Contact your Sullair sales representative for more details. 31
Air Filtration/Mist Eliminators
25 to 21,000 cfm (.7 to 594.7 m³/min)
Sullair SX Filtration Series SXF Flanged Series — Coalescing
n Engineered for energy efficiency Flow rates: 1900 to 21,000 cfm (53.8 to 594.7 m³/min)
n  Ultra-low differential pressure across the range Maximum operating pressure: 200 psi (13.8 bar)
n  Advance eco series pleated elements n  Powder-coated carbon steel housing

n  Fully optimized housing n  SULLIMAX Zero Loss Drain

n Unique curved inlet design engineered for the lowest possible * Particulate filters available as an option with select desiccant dryers
differential pressure — helps reduce flow resistance up to 75%
n Versatile housing connections for easy installation SXF Flanged Series — Activated Carbon
n Easy-open hexagonal profile housing base for simplified element Flow rates: 1900 to 21,000 cfm (53.8 to 594.7 m³/min)
changes and maintenance Maximum operating pressure: 200 psi (13.8 bar)
n  Simple, push-fit element design for easy changeout n  Powder-coated carbon steel housing

n  Superior filtration from 1 to 0.01 micron n  Manual drain

SXT Threaded Filters — Coalescing ELM Mist Eliminator


Flow rates: 25 to 1900 cfm (.7 to 53.8 m³/min) Element
Maximum operating pressure: 232 psi n  Ultra-low differential pressure — .05 psi

n  Anodized, powder-coated aluminum housing n  High load factor compared to conventional hand-packed media

n  Float drain n 9–10x greater surface area, dirt holding capacity and
n  Options pressure drop
n  SULLIMAX™ Zero Loss Drain n  Removes particles down to 1 micron

n  Special machine pleated element construction


* Particulate filters available as an option with select desiccant dryers
n  Increases stability under changing loads

n  Reduces specific surface tension


SXT Threaded Filters — Activated Carbon
Flow rates: 25 to 1900 cfm (.7 to 53.8 m³/min)
Maximum operating pressure: 232 psi (16 bar) Frame
n  Anodized, powder-coated aluminum housing n  Engineered to stand up to harsh environments
n  Manual drain n 
Strong stainless steel support sleeve construction — helps
eliminate rust and corrosion
32 Models vary by region. Contact your Sullair sales representative for more details. 33
Oil/Water Separators SULLIMAX ™

45 to 7200 cfm (1.3 to 203.9 m³/min) Zero Loss Condensate Drains


Up to 50,000 cfm (1415.8 m³/min)
SULLIPRO™
High-Efficiency Separators for All Lubricant Types Maximum operating pressure: 232 psi (16 bar)
n Unique design
Min/max operating temperature: 33/140°F
n 
SULLIPRO 100 & 200 direct to filter separation
n 
SULLIPRO 450–1500 direct to cartridge separation n True zero loss for maximum energy savings
n Unique absorption material for maximum performance
n Standard Viton® Diaphragm
n Works with ALL compressor fluids — including polyglycol
n UL/CSA approved
n Safe for most sanitary landfills
n Engineered for low maintenance
n Options n Helps save time and money
n 
High Pressure Relief Chamber n Routine maintenance fast and easy
n 
Alarm Sensor n Sensor-controlled
n 
Multiple Inlet Splitter n Helps automatically clear clogs and debris
n 
Flow Splitter n Integrated alarm
n Visual status indications on the drain
SP7
n Maintenance free — no cartridge changing
n No power consumption

n Easy installation and change out

n Works with ALL compressor fluids — including polyglycol

34 Models vary by region. Contact your Sullair sales representative for more details. 35
AFTERMARKET

FlowLogic ™

Flow Pressure Controllers


150 to 5500 cfm (4.24 to 155.7 m³/min)
n Eliminates large swings in pressure by monitoring discharge air to
maintain stable air pressure within 1 to 2 psi (.07 to .13 bar)
n Saves energy by reducing plant pressure to the lowest acceptable level
n FlowLogic™ Controllers can pay for themselves in energy savings
alone, often in as little as 6 months
n Stable pressure helps lower product defects and improve
product consistency
n Can reduce number of compressors required
n Optional fail-safe bypass circuit minimizes risk of production
interruptions due to power failure or system malfunction
n Electric or pneumatic controls
n Includes a 1-Year warranty

Dedicated to providing the complete compressed


air solution, Sullair provides a full complement of
Genuine Parts, lubricants and fluids, as well as
other solutions to help you keep your air
compressors running optimally.

36 Models vary by region. Contact your Sullair sales representative for more details. 37
Aftermarket Lubricants
Sullair Genuine Parts Sullair takes pride in providing the best compressor lubricants in the
Sullair design and engineering teams ensure that the parts used industry. Designed specifically for the rigorous requirements of today’s
in our compressors are of the highest quality, providing years of compressors in a multitude of environments, Sullair lubricants include:
trouble-free performance. When it comes to replacement parts, it is
essential to only use Sullair Genuine Parts, including: Genuine Sullube®
n Fluid filters A 10,000-hour, extended-life synthetic lubricant powered by
n Air filters Dow technology, Sullube has been used in more than 50,000
n Downstream filters compressors worldwide.
n Separators
24KT®
Sullair 24KT has a silicone-based structure that does not break down at
normal operating temperatures and is ideal for compressors running 24/7.

PristineFG™ Food Grade


Designed specifically for compressors used in food, beverage and
pharmaceutical applications and meets FDA and USDA H-1 requirements.

SRF II/8000®
SRF II/8000 lasts up to 8000 hours and has a high resistance
to breakdown.

SRF 1/4000®
SRF 1/4000 lasts up to 4000 hours and is ideal for machines that do
not run continuously but still require a high viscosity index.

Centrifugal Lubricants
CCL is a highly refined mineral oil designed specifically for fast
n 

speed machinery
CCL PLUS is a synthetic lubricant for fast speed machinery
n 

38 39
Sullair Parts, Service Air Quality Standards
and Warranties ISO 8573.1 Classes

A Complete Parts, Service and Training Solution


Solid Particle Maximum
Sullair offers the complete solution for compressed air system needs number of particles per m3 Pressure Oil
ranging from replacement parts and fluids — engineered and Class Dew Point (incl. vapor)
.1–.5 .5–1.0 1.0–5.0 ˚F (˚C) mg/m3
manufactured to Sullair standards — to service and training designed micron micron micron
to keep compressed air systems running at optimal performance.
As specified by the end-user or manufacturer,
0
and more stringent than Class 1
10-Year Diamond Warranty
1 100 1 0 -94˚ (-70˚) 0.01
Confirming rugged design and a commitment to customer satisfaction,
all new Sullair lubricated stationary air compressors (with discharge 2 100,000 1,000 10 -40˚ (-40˚) 0.10
pressures up to 150 psi/10 bar) include the exclusive 10-Year Diamond 3 — 10,000 500 -4˚ (-20˚) 1.00
Warranty. The comprehensive warranty covers: 4 — — 1,000 37˚ (2.7˚) 5.00
n  10 years on the air end
5 — — 20,000 45˚ (7.2˚) —
n  5 years on the motor, VSD (if equipped),
air/fluid receiver, oil cooler and aftercooler 6 — — — 50˚ (10˚) —

5-Year Emerald Warranty


Common Air Contaminants Eye Sight Threshold
ShopTek® compressors are covered by the 5-Year Emerald Warranty, (40 micron)
which provides coverage on major components including: Fumes
n 
Air end, air/fluid receiver, main drive motor controller, fluid cooler Tobacco Smoke
Smog
and aftercooler Oil Aerosols
Bacteria
Ash
Factory Training Dust
Fog
Service Training Courses are presented by factory-certified instructors Pollen
at the Sullair Service Training Center in Michigan City, Indiana. Seminars 0.0 0.1 1 10 100
feature hands-on training as well as classroom instruction. Particle/micron size

Advanced Lubricant Technology


Sullair has always maintained that lubricants are the lifeblood of its
General Purpose Protection
compressors. Inspired by this challenge, we’ve invested in advanced fluid Air quality to ISO 8573.1
technology by spearheading the development of lubricants that extend Quality Class 1.-.5
FXF Pressure Dew Point
service life, improve economics and maximize equipment performance. -100˚F (-73˚C)
Oil Free Air
Air quality to ISO 8573.1
Quality Class 1.4.3
FXF DRAIN FXH

Critical Dew Point


Air quality to ISO 8573.1
Quality Class 1.4.1
FXF DRAIN FXH FXC

Drain

Low Dew Point


Quality Class 1.2.1
Pressure Dew Point
FXF FXH FXHR FXHR
-40˚F (-40˚C)

Extremely Low Dew Point


Air quality to ISO 8573.1
Quality Class 1.1.1
FXF FXH FXHR FXHR
Pressure Dew Point
-100˚F (-73˚C)

40 41
AirSuite Demo Compressed Air Audit — 6/13/2018 to 6/19/2018

AVERAGE FLOW (cfm)


0 400 800 1200
System Performance Summary SHIFT 1 1163.5

PRODUCTION
FLOW (cfm) PRESSURE (psig) POWER (kW(hp))
Abs. Minimum 0.0 102.3 128.4 (172.2) SHIFT 2 601.7
Minimum2 0.0 102.3 128.4 (172.2)
SHIFT 3 716.6
Average2 788.1 113.7 342.0 (458.5)
Maximum 2,836.9 122.1 579.4 (776.6) SAT 691.7

WEEKEND
Total Annual kWh 2,988,010 kWh Energy Cost @ $0.06/kWh $179,281 SUN 688.7
Peak kW 495.3 @ 6/13/18 1:10:45 PM No added demand costs
Total Annual Cost = $179,281

  Includes measurements and data only when the system was pressurized and compressor running
2

AVERAGE POWER (kW)


0 10 20 30 40 50

SHIFT 1 420.7

System Audits PRODUCTION


SHIFT 2 287.1

Walk-through, Assessment & Audit SHIFT 3 319.6


SAT 339.0
WEEKEND

Full System Audits identify key performance parameters giving a


SUN 342.9
360 degree view of the entire compressed air system.
n  Actual cfm (m3/min) delivered to production

n  System reliability

n  Quality of compressed air (ISO classes)

Common areas identified for efficiency improvements include: EFFICIENCY (kW/100 cfm)
n  Misuses of air 0 10 20 30 40 50
n  Inefficient system setups
SHIFT 1 36.2
PRODUCTION

n  Machines not sized properly for operations

SHIFT 2 47.7
AirSuite SHIFT 3 44.6
Included with a full system air audit, AirSuite provides options and
SAT 49.0
WEEKEND

a customized plan to help maximize efficiency and reduce energy,


maintenance and equipment costs. SUN 49.8
n  Solutions to help reduce:

n 
Maintenance costs up to 60%1
n 
Electrical costs by up to 50%1
n Simulations showing the impact of changing compressors — helping
you decide if a different compressor setup is the right option OVERALL SYSTEM EFFICIENCY (kW/100 cfm)
n  Real-time running samples
96 48 24 12
n Detailed reports including system efficiency, cfm usage and power
consumption data MEASURED
n 
Reports may help as documentation for energy provider rebates EFFICIENCY
43.40
Plus, AirSuite provides innovative system modeling for new POOR BEST
compressor setups RATED
EFFICIENCY
20.82
1  Based on average data of implemented plans. Results may vary.

42 43
THE COMPLETE Sullair STATIONARY LINEUP

PRODUCT LINE Power Range (kW) North America Latin America 60Hz 50Hz CE

LS Series 90 –110
LS Series 110–160
ShopTek® 4–15
ShopTek 18–75
ShopTek 75 –110
ES-6 S-energy® 4–7
S-energy Encapsulated 11–18
S-energy 18–30
S-energy 30–45
SN Series 55–75
Single-Stage 160–186
Single-Stage 186–260
Two-Stage 112–450
SRL Series 1.5–33
DSP Series 22–240
DS-13 Series 75–149
Sullair Centrifugal 130–22,371
Two-Stage Extreme Pressure 149–298
Vacuum Systems 4–145

44 45
© 2019 Sullair, LLC. All rights reserved. Specifications subject to change without notice.
Products and services noted are trademarks and registered trademarks of Sullair, LLC.
SAPPG201909-5  

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