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Air Power
FOR COMMERCIAL AND INDUSTRIAL APPLICATIONS
in it for the long haul, driven by the design of the legendary air end. In and other complementary products.
factories and shops all over the world, you’ll find Sullair compressors
that have stood the test of time, running consistently today like they
did on day one. Sullair is A Hitachi Group Company.
Performance
The Sullair vision for success is two-fold: produce clean, quality air
for the job at hand, and provide cost-saving solutions for now and
the long term. With high standards of efficiency for our compressors,
Sullair is committed to customer performance — whether it’s a
mechanic completing body work, or a major manufacturing plant
operating around the clock.
These are the pillars that drive the Sullair brand promise —
a promise of quality with every machine we make.
2 Models vary by region. Contact your Sullair sales representative for more details. 3
Wet Storage Desiccant Dry Storage
Dryer
Rotary Screw Compressor Refrigerated
Dryer Flow
Controller
Filter Filter
Air
OR Out
Oil/Water Separator
Sullair Capabilities
Sullair Stationary Air Power Systems
50 Hz & CE
Delivery: 4.7 to 22.3 m³/min (166 to 787.5 cfm)
Pressure: 7,8, 10 bar (100, 115, 145 psi)
n Separator with no tubing and "O" ring seal to help prevent leaking
n Thermostatically controlled oil cooler
n Convenient oil sampling valve
n Efficiency combo cooler design
n Optimally located fluid and air cooler(s) Aftercooler on 15 & 20 hp models only
n Single-pass aftercooler
n Environmental protection pan fully-seals to help capture spills
n Easy-to-use control panel with modulation control and Wye-Delta starter
n IEC motor Select models available in single-phase
n Heavy-duty inlet filter for maximum efficiency, component
n TEFC (IP-54)
protection and easy maintenance
n Easy-to-use control panel with integrated full-voltage starter
n Direct-coupled gear drive
n Acoustic enclosure provides additional noise attenuation to levels n Easy access oil sampling valve
as low as 66 dBA n Factory filled with 10,000-hour Genuine Sullube®
n 5-Year Emerald Warranty n Acoustic enclosure provides additional noise attenuation
to levels as low as 68 dBA
n 5-Year Emerald Warranty
8 Note: Shown with optional tank mount and dryer Models vary by region. Contact your Sullair sales representative for more details. 9
ES-6
Encapsulated Rotary Screw Air Compressors Encapsulated Rotary Screw Compressors
5 to 10 hp (4 to 7 kW) 15 to 25 hp (11 to 18 kW)
60 Hz 60 Hz
Delivery: 13 to 36 cfm (.36 to 1.01 m³/min) Delivery: 43.7 to 107.8 cfm (1.23 to 3.05 m³/min)
Pressure: 125 & 175 psi (9 & 12 bar) Pressure: 100, 125, 150, 175 psi (7, 9, 10, 12 bar)
10 Models vary by region. Contact your Sullair sales representative for more details. 11
Lubricated Rotary Screw Air Compressors SN SERIES
60 Hz — 25 to 60 hp (18 to 45 kW) Lubricated Rotary Screw Air Compressors
50 Hz — 18 to 30 kW 60 Hz — 75 to 100 hp (55 to 75 kW)
60 Hz 60 Hz
Delivery: 81 to 269 cfm (2.3 to 7.62 m³/min) elivery: 277 to 500 cfm (7.84 to 14.16 m³/min)
D
Pressure: 100, 125, 150, 175 psi (7, 9, 10, 12 bar) Pressure: 100, 125, 150, 175 psi (7, 9, 10, 12 bar)
n Robust enclosure design with lift-off panels for easy maintenance n Efficient centrifugal fan and housing
n Legendary air end with low-restriction inlet valve n 7 ˝ Sullair Touch Screen Controller for easy access to all key
n TEFC Motor compressor performance parameters
n Oversized oil/aftercooler with integrated moisture separator n Easy access oil sampling valve
12 Note: Diamond Warranty applies to models up to 150 psi/10 bar Models vary by region. Contact your Sullair sales representative for more details. 13
Single-Stage
Lubricated Rotary Screw Air Compressors Two-Stage
60 Hz — 250 to 350 hp (186 to 260 kW) Lubricated Rotary Screw Air Compressors
50 Hz — 160 to 260 kW 60 Hz & 50 Hz — 150 to 600 hp (112 to 450 kW)
60 Hz 60 Hz
Delivery: 1075 to 1615 cfm (30.4 to 45.7 m³/min) elivery: 610 to 3000 cfm (17.2 to 84.9 m³/min)
D
Pressure: 100 & 125 psi (7 & 9 bar) Pressure: 100, 125, 150, 175 psi (7, 9, 10, 12 bar)
50 Hz 50 Hz
Delivery: 22.5 to 44.2 m³/min (795 to 1563 cfm) Delivery: 16.7 to 82.1 m³/min (590 to 2900 cfm)
Pressure: 7, 9, 10 bar (100, 125, 150 psi) Pressure: 7, 9, 10, 12 bar (100, 125, 150, 175 psi)
n Supervisor™ Microprocessor Controller monitors essential functions n Factory filled with 10,000-hour Genuine Sullube®
n Constant Speed Drive models n Energy savings payback is often realized within the first two years
n
NEMA 4 starter n Proven two-stage technology since 1984
n Legendary Sullair air end with superior bearing design for long life n Tapered roller bearings for high-load carrying capacity — because
n Choice of air-cooled or water-cooled models compression is shared between two stages, bearing loads are
n Factory filled with 10,000-hour Genuine Sullube® reduced, extending air end life
n Options n TS-32 models
n
Spiral Valve n NEMA 4 starter enclosure and controls
n
Variable Speed Drive (VSD) n TS-20 models
n
Acoustic Enclosure n NEMA 12 starter enclosure and controls
n Additional noise attenuation n Spiral Valve standard
n
Cold Weather Package n TS-20, TS-32, TS-32S models
n
High Static Fan n Premium efficient motors standard on 100 to 450 hp (75 to 336 kW)
n
Heat Recovery n Supervisor™ Microprocessor Controller
n
PristineFG™ Food Grade Lubricant n Acoustic enclosure provides additional noise attenuation
n Choice of air- or water-cooled models
n Options
n Variable Speed Drive (VSD) n
High Static Fan
n PristineFG™ Food n
EES Heat Recovery
Grade Lubricant models up to 400 hp
n Cold Weather Package
14 Models vary by region. Contact your Sullair sales representative for more details. 15
SULLAIR
OIL FREE
SOLUTIONS
Two-Stage Extreme Pressure
Lubricated Rotary Screw Air Compressors
60 Hz — 200 to 500 hp (149 to 373 kW)
60 Hz
Delivery: 500 to 960 cfm (14.2 to 27.2 m³/min)
Pressure: 225, 250, 300, 350 psi (15.5, 17.2, 20.7, 24.1 bar)
16 Models vary by region. Contact your Sullair sales representative for more details. 17
WHEN OIL
FREE AIR IS
ESSENTIAL
DS-13 SERIES
Oil Free Rotary Screw Air Compressors
100 to 200 hp (75 to 149 kW)
60 Hz
Delivery: 427 to 801 cfm (12.1 to 22.7 m³/min)
Pressure: 100, 125, 150 psi (7, 9, 10 bar)
AND CENTRIFUGAL OFFERINGS n Superior design arrangement increases bearing life — L10 life
When Sullair became A Hitachi Group Company, of 100,000 hours — and lowers maintenance costs
n Supervisor™ Microprocessor Control
we combined more than 100 years of Hitachi n Available in standard, air-cooled and water-cooled configurations
n Certified Class 0 Oil Free Air n Certified Class 0 Oil Free Air
n Simplex (one air pump) and multiplex (up to six air pumps) n Hitachi engineered package designed to optimize efficiency and
models available care-free operation
n Single phase and three phase options available n Patented taper rotor design optimized for efficiency
n Quiet scroll compression technology — sound levels as low as 48 dBA n Stainless steel rotors in both 1st and 2nd stages
n Multiple energy-savings options built in to help maximize n Patented PTFE-free rotor coating robotically applied,
compressor efficiency designed for long life
n SRL exclusive scroll and pump design n Patented oil mist remover to recapture gearcase oil mists
n Patented scroll wrap design with labyrinth seal4 n Motorized isolation valve — automatically closes compressed
n Certified Class 0 Oil Free Air air discharge to prevent condensate backflow
n Two air inlets to reduce stress on pump n Phase monitor
n Proprietary tip seal reduces air leakage while n Hitachi TEFC motor (models above 100 hp)
T-Series f-Series
Oil Free Centrifugal Air Compressor Oil Free Centrifugal Air Compressor
175 to 2300 hp (130 to 1715 kW) 1340 to 30,000 hp (999 to 22,371 kW)
T2, TX, TRA, TRE, TRX and T3 60 Hz
Delivery: 1200 to 118,000 cfm (34 to 3341.5 m³/min)
60 Hz Pressure: 15 to 725 (1 to 50 bar)
Delivery: 500 to 11,750 cfm (15.6 to 332.7 m³/min)
Pressure: 30 to 230 ( 2.1 to 19.9 bar) n Certified Class 0 Oil Free Air
n High-performance, custom designed compressors
n Certified Class 0 Oil Free Air to meet specific needs
n High-powered titanium impellers to provide additional strength n Available in packaged or non-packaged options
n Standard Inlet Guide Vane (IGV) guides gas flow direction, saving up n Highly efficient design to reduce energy usage
to 9% power consumption when not in full load operation n Horizontal split design gearbox allowing easy access to all moving
n Robust gear box with integrated coolers parts and simplifying maintenance
n Advanced PLC control system
22 * TRX models use stainless steel impellers Models vary by region. Contact your Sullair sales representative for more details. 23
SULLAIR Complete
Compressed
Air Solutions
Compressor
Capacity Controls
Air Compressors with Spiral Valve
n
Variable displacement air end allows compression volume to
change based on spiral valve location
n
Provides energy efficient turn down up to 50%, at a fraction of
the VSD price
n
Sullair capacity control systems are simple, reliable and consist
of a proven spiral valve and inlet butterfly valve
n
LS Series features Sullair Electronic Spiral Valve — provides up
to 55% turn down
n
Provides energy savings up to 30% compared to standard
control systems
n
Matches compressor displacement with output need
n
Outstanding energy efficiency in all operating conditions including
high elevation and dirty environments
50 Hz
Capacity: 2.26 to 29.28 m³/min (80 to 1034 cfm)
n Options
n Pre-piped filter
n Low bed temperature shut off with light and contact — High heater
remote temperature alarm
n NEMA 4, 4x enclosures
n Optional voltage
D Series — Desiccant Heatless Regenerative Dryers n Allen-Bradley PLC with color touch screen monitor
60 Hz
Capacity: 80 to 800 cfm (2.3 to 22.7 m³/min) DBP Series — Desiccant Heated Blower Purge
Max operating pressure: 150 psi (10.3 bar)
n LED Desiccant Controller (DC) with dryer schematic Delivery: 500 to 10,000 cfm (14.2 to 283.2 m³/min)
n Dew point: - 40°F (-40°C) Max operating pressure: 150 psi (10.3 bar)
n Average purge air: 15% n 7˝ Desiccant Touch Screen (DTS) Controller
n High performance angle body valves with PTFE seals help reduce n High-performance butterfly valves
n Minimized noise via exhaust valve speed control n Low bed temperature shut off with light and contact — High heater
n Pre-piped filter n Visual moisture indicator 3-valve and 9-valve bypass options
n Optional voltage
Max operating pressure: 150 psi (10.3 bar) n Low ambient package
n 3.8˝ Desiccant Touch Screen (DTS) Controller n Microprocessor based controls/Modbus
n Dew point: - 40°F (-40°C) n Sub zero ambient package
n Average purge air: 15% n Allen-Bradley PLC with color touch screen monitor
n Compressor Synchronization
n Condition monitoring
n Humidity sensor
DMD Desiccant Modular Regenerative Dryers
n High performance angle body valves with PTFE seals help reduce 50 & 60 Hz
air leakage Delivery: 3 - 240 cfm (.08 - 6.8 m³/min)
n Reduced maintenance costs with service kits Max operating pressure: 232 psi (16 bar)
n NEMA 4 n Dew point: - 40°F (-40°C)
n Dew point demand system n Compact design with high quality components
n Delta pressure filter alarm with gauge n Quick and easy connection
n Pre-piped filter
28 Models vary by region. Contact your Sullair sales representative for more details. 29
SR+ Series — Premium Non-Cycling Refrigerated Dryers
60 Hz
Capacity: 20 to 10,000 cfm (.57 to 283.1 m³/min)
n Vertical profile heat exchanger
n G
ravitational self-cleaning
n Hot gas bypass designed for stable dew point in varying operating conditions
n High-efficiency performance
n Oversized condensers
n Easy-open panels for simplified service n Digi-pro controller for one-touch adjustment with digital dew point
30 Models vary by region. Contact your Sullair sales representative for more details. 31
Air Filtration/Mist Eliminators
25 to 21,000 cfm (.7 to 594.7 m³/min)
Sullair SX Filtration Series SXF Flanged Series — Coalescing
n Engineered for energy efficiency Flow rates: 1900 to 21,000 cfm (53.8 to 594.7 m³/min)
n Ultra-low differential pressure across the range Maximum operating pressure: 200 psi (13.8 bar)
n Advance eco series pleated elements n Powder-coated carbon steel housing
n Unique curved inlet design engineered for the lowest possible * Particulate filters available as an option with select desiccant dryers
differential pressure — helps reduce flow resistance up to 75%
n Versatile housing connections for easy installation SXF Flanged Series — Activated Carbon
n Easy-open hexagonal profile housing base for simplified element Flow rates: 1900 to 21,000 cfm (53.8 to 594.7 m³/min)
changes and maintenance Maximum operating pressure: 200 psi (13.8 bar)
n Simple, push-fit element design for easy changeout n Powder-coated carbon steel housing
n Anodized, powder-coated aluminum housing n High load factor compared to conventional hand-packed media
n Float drain n 9–10x greater surface area, dirt holding capacity and
n Options pressure drop
n SULLIMAX™ Zero Loss Drain n Removes particles down to 1 micron
34 Models vary by region. Contact your Sullair sales representative for more details. 35
AFTERMARKET
FlowLogic ™
36 Models vary by region. Contact your Sullair sales representative for more details. 37
Aftermarket Lubricants
Sullair Genuine Parts Sullair takes pride in providing the best compressor lubricants in the
Sullair design and engineering teams ensure that the parts used industry. Designed specifically for the rigorous requirements of today’s
in our compressors are of the highest quality, providing years of compressors in a multitude of environments, Sullair lubricants include:
trouble-free performance. When it comes to replacement parts, it is
essential to only use Sullair Genuine Parts, including: Genuine Sullube®
n Fluid filters A 10,000-hour, extended-life synthetic lubricant powered by
n Air filters Dow technology, Sullube has been used in more than 50,000
n Downstream filters compressors worldwide.
n Separators
24KT®
Sullair 24KT has a silicone-based structure that does not break down at
normal operating temperatures and is ideal for compressors running 24/7.
SRF II/8000®
SRF II/8000 lasts up to 8000 hours and has a high resistance
to breakdown.
SRF 1/4000®
SRF 1/4000 lasts up to 4000 hours and is ideal for machines that do
not run continuously but still require a high viscosity index.
Centrifugal Lubricants
CCL is a highly refined mineral oil designed specifically for fast
n
speed machinery
CCL PLUS is a synthetic lubricant for fast speed machinery
n
38 39
Sullair Parts, Service Air Quality Standards
and Warranties ISO 8573.1 Classes
Drain
40 41
AirSuite Demo Compressed Air Audit — 6/13/2018 to 6/19/2018
PRODUCTION
FLOW (cfm) PRESSURE (psig) POWER (kW(hp))
Abs. Minimum 0.0 102.3 128.4 (172.2) SHIFT 2 601.7
Minimum2 0.0 102.3 128.4 (172.2)
SHIFT 3 716.6
Average2 788.1 113.7 342.0 (458.5)
Maximum 2,836.9 122.1 579.4 (776.6) SAT 691.7
WEEKEND
Total Annual kWh 2,988,010 kWh Energy Cost @ $0.06/kWh $179,281 SUN 688.7
Peak kW 495.3 @ 6/13/18 1:10:45 PM No added demand costs
Total Annual Cost = $179,281
Includes measurements and data only when the system was pressurized and compressor running
2
SHIFT 1 420.7
n System reliability
Common areas identified for efficiency improvements include: EFFICIENCY (kW/100 cfm)
n Misuses of air 0 10 20 30 40 50
n Inefficient system setups
SHIFT 1 36.2
PRODUCTION
SHIFT 2 47.7
AirSuite SHIFT 3 44.6
Included with a full system air audit, AirSuite provides options and
SAT 49.0
WEEKEND
n
Maintenance costs up to 60%1
n
Electrical costs by up to 50%1
n Simulations showing the impact of changing compressors — helping
you decide if a different compressor setup is the right option OVERALL SYSTEM EFFICIENCY (kW/100 cfm)
n Real-time running samples
96 48 24 12
n Detailed reports including system efficiency, cfm usage and power
consumption data MEASURED
n
Reports may help as documentation for energy provider rebates EFFICIENCY
43.40
Plus, AirSuite provides innovative system modeling for new POOR BEST
compressor setups RATED
EFFICIENCY
20.82
1 Based on average data of implemented plans. Results may vary.
42 43
THE COMPLETE Sullair STATIONARY LINEUP
PRODUCT LINE Power Range (kW) North America Latin America 60Hz 50Hz CE
LS Series 90 –110
LS Series 110–160
ShopTek® 4–15
ShopTek 18–75
ShopTek 75 –110
ES-6 S-energy® 4–7
S-energy Encapsulated 11–18
S-energy 18–30
S-energy 30–45
SN Series 55–75
Single-Stage 160–186
Single-Stage 186–260
Two-Stage 112–450
SRL Series 1.5–33
DSP Series 22–240
DS-13 Series 75–149
Sullair Centrifugal 130–22,371
Two-Stage Extreme Pressure 149–298
Vacuum Systems 4–145
44 45
© 2019 Sullair, LLC. All rights reserved. Specifications subject to change without notice.
Products and services noted are trademarks and registered trademarks of Sullair, LLC.
SAPPG201909-5