Apendix D PDF

MAN Automotive (South Africa) Proprietary Limited
Vehicle description
Vehicle Standard data

Variant description TGL 12.220 4X2 BB
Basic vehicle LN05KA05
Number
Emission class EURO4
Vehicle type Platform truck and chassis
Cab C Cab
wheelbase 3900 mm
Overhang 2125 mm
Steering layout Left
Permissible Weight
NATREG TECHN TECH+

Total weight 11990 Kg 11990 Kg 11990 Kg
Perm. Total weight 0 Kg 0 Kg 0 Kg
Front axle 4400 Kg 4400 Kg 4400 Kg
Rear axle 8400 Kg 8400 Kg 8400 Kg
Key
NATREG : National permissible weights
TECHN : Technically permissible weights
TECH+ : Technically permissible weights including additional load for special
deployment
Configuration for: MANEC® Truck Prog. Version: v0-0-35-12 Dataset from: 16.02.2019
30.09.2019 Vehicle description:TGL 12.220 4X2 BB LN05KA05
1 / 18
Configuration for: TGL 12.220 4X2 BB / LN05KA05

Explanation: = Equipment
All sales groups Non-variable parts (000AA)
Engine Cooling
System Clutch Engine D0834LFL94 - 220 hp / 162 kW EURO 4 SCR - (018M2)
850 Nm C-R without torque reduction
radiator and intercooler (027AC)
visco fan (116AE)
Engine number also on crankcase (118AP)
EDC engine regulation (118MA)
fuel filter (124AL)
fuel filter heating (124EA)
connection for external engine speed control (ZDR) (203EK)
Control module for external data exchange (customer- (203ER)

specific control module) with body functionality
1-cyl. compressor 238 cc (205AP)
exhaust brake (208AA)
exhaust valve brake (208AK)
Without flame-start/jump-start system (210XX)
clutch with 395 mm diameter (211AD)
Maximum electronic speed limitation 90 km/h (345AS)
Without cruise control (345XA)
Crankcase ventilation closed (44VCA)
anti-noise package 80 dB (92/97EEC) (542FC)
Intake / Exhaust
System air intake upswept with dry air filter behind cab / precleaner (201CR)
exhaust on rh side with tail pipe towards frame centre (206ES)
Gearbox Gearbox ZF 6S-1000 OD (022IL)
neutral pos. switch (121EH)
Power Take-Offs PTO NH/4C without flange f=0.67, horizontal right (122HI)
Front Axle / Front

Springs / Front Axle
Load front axle VOK-05, dropped (025LT)
front springs parabolic 4.4 t (026EO)
Stabiliser for front axle (363AA)
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Rear Axle / Rear

Springs / Rear Axle
Load rear springs, parabolic 8.4 t (028NZ)
hypoid rear axle HY-0925 (034NC)
with differential lock in rear axle (037AC)
Stabiliser for rear axle (362AA)
Transmission ratios
Hypoid axle ratio i = 4.11 (035EV)
Rims disc wheel 6-hole 6.75-17.5 as spare wheel TL (038UW)
spare-wheel holder on left side (245AE)
Tyres
Front axle 2 * GY 245/70R17.5 KMAX S TL 136/134 M

81#R0060626 Goodyear Strg-Sh
Rear axle 4 * GY 245/70R17.5 KMAX D TL 136/134 M
81#R0060627 Goodyear Drive-Sh
Spare tyre 1 * GY 245/70R17.5 KMAX S TL 136/134 M
81#R0060626 Goodyear Strg-Sh
Label
Fuel efficiency Wet grip class (A- Rolling noise Rolling noise class
class (A-G) G) (1-3)
Front axle D B 70 dB
Rear axle D B 71 dB
Spare tyre D B 70 dB
Fuel Tanks fuel tank 150l right (023FT)
Fuel tank, 35 l AdBlue (023Y3)
fuel tank fitted (03KAA)
strainer for fuel tank (123CC)
chain for tank cap (123CE)
Lockable tank fastener - 1 u. ventilated for master key sys- (303AX)

tem
AdBlue filler cap 1 pc. (303CA)
3 / 18
Steering steering arrangement, left (001AA)
hydraulic steering (030AC)
steering wheel with height and inclination adjustment (030EE)
steering oil reservoir with dipstick (219AF)
steering wheel lock (256AA)
Frame Wheelbase 3900 mm (005BW)
rear frame overhang 2125 mm (006MN)
with underride guard at rear (230AC)
front underride guard (230ER)
Without lateral underride guard (230YX)
steel bumper (233EK)
without platform mounting brackets (241AC)
radiator guard (241CA)
Brake System MAN BrakeMatic (electronic brake system) (032AB)
anti-lock braking system (ABS) (258HA)
anti-spin regulator (ASR) (258HB)
Electronic stability program (ESP) (258TA)
disc brake for front axle (259CA)
disc brake for rear axle (259CB)
without brake connection on frame end (262XX)
Air filler connection at front (278AE)
Air dryer (370CM)
Cab exterior C cab 2240mm wide, 1620mm long (050NK)
without stowage boxes (052XA)
Entry lighting for driver and co-driver (272FA)
Cab mounts on coil springs for 'C' cab (283FR)
Windscreen of laminated glass tinted (380AC)
Door windows tinted (380CA)
Cab rear wall without windows (381AA)
Mechanical lifting roof (386AS)
Sun shade in front of windscreen (388AK)
kerb mirror, right (392AH)
EU front mirror on co-driver's side (392CL)
Mechanical rear mirror and wide-angle mirror (392CV)
4 / 18
Mirror brackets for body width 2500-2600 mm width 2500 (392HA)

mm
spray reducer (404AP)
Cab interior seat coverings in standard quality (058BA)
driver's seat, high-comfort, with air suspension (058NH)
Static co-driver's seat with storage box (059HC)
two additional vehicle keys (064AC)
door interior panelling washable (080AE)
Brushed aluminium insert on instrument panel (150WR)
air conditioning system AC R134A with automatic tempera- (153KC)

ture control without CFHC
Without reading light (319YX)
Without Mattress for lower bunk (376XH)
Without Mattress for upper bunk (376XK)
No bunks for 'M' , 'C', 'DK' cabs (376XL)
Without curtain before bunks (381XC)
Without all-roand curtain (381YX)
Safety belt display, driver's side (384CD)
Electric door window lifters for driver and co-driver (387AF)
Folding sunshade for driver and co-driver (388AB)
Roller sunblinds on both doors (388CA)
handles left and right (on B-post) (389AC)
handles left and right (on A-post) (389AD)
Storage compartment above windscreen (390AX)
without pigeon hole on rear wall (390XB)
Without additional storage compartment in dashboard (390XE)
without oddment box (390XX)
Interior design in Sand (434DA)
Signs in English (523AC)
Plastic floor and engine tunnel covering (538AE)
Instruments Instrument panel km/h 'High-Line in colour' (02AAG)
without electronic tachograph (042XY)
calibrate tachograph (142AF)
MAN Tronic (on-board computer) (325AA)
Language 1 'English' for display in instrument panel (325EC)
Display on the dashboard for operating data (339FP)
5 / 18
Acoustic warning system for engaged reverse gear, can be (343CK)

deactivated
Indicator in cab for coolant and engine oil (348AL)
Lights Beam throw regulator (309AA)
Halogen twin headlights H7 for right-hand traffic (310EE)
Protective grille for headlights headlights (311AA)
marker lamps (318AA)
lateral marker lights (318AK)
Tail lights with LED technology (322CB)
Radio /
Communication
Systems MAN Media Truck radio, 12 V with five-inch colour display (350NN)
Without navigation SD (350XO)
AUX-IN/USB in the instrument panel (351US)
Electrical System
Single-tone horn, electric (324AA)
Without 12/24 V socket on end of frame (326XY)
Battery main switch, mechanical (327AF)
Two 12-V 155-Ah batteries (329CS)
Battery box lockable (without lock) (329ED)
Maintenance sign for batteries - 'maintenance-free' (329HC)
Basic alternator (331AB)
windscreen washer electric (396CC)
Other operator's manual in English (194AB)
antifreeze effective down to -35 degrees (373AE)
mudflap front (400AH)
deletion of plastic mudguards (401CW)
Bonding set, separate (405AC)
hazard-warning sign (405AK)
Hazard-warning lamp (405AR)
Jack, 10 t (407AN)
1 chock (411AA)
wheel bolt covers front (417AC)
Operation and
Country-specific
Items General PTO parameterisation (119EH)
6 / 18
Fittings for right-hand traffic (600AC)
Load variants and

miscellaneous Registration as N2 vehicle, (GVW <= 12t) (542NA)
Colours
chassis 9011 graphite black RAL 9011 matt W
wheels 9006 White aluminium acrylic RAL 9006 N
cab 9010 Pure white RAL 9010 N
7 / 18
Drive line: TGL 12.220 4X2 BB / LN05KA05

Vehicle data Drive line
Transport task
Application Street
Road speed 89 km/h
Truck Combination Solo vehicle
Driving surface Asphalt street
tyre profile Eco
Engine Name Engine D0834LFL94 - 220 hp / 162 kW EURO
4 SCR - 850 Nm C-R without torque reduction
Power 220 HP (162 kW)
Economy band 1620-1800 [rpm]
Max. RPM 2300 [rpm]
Gearbox Name Gearbox ZF 6S-1000 OD
Ratio 6,75-0,79
1 6.75 5 1.0
2 3.6 6 0.78
3 2.12
4 1.39
max. permissible total weight 0 Kg

Gears (forward/reverse) 6/1
Rear axle Name hypoid rear axle HY-0925
Construction type Hyp
Load capacity 9000
Ratio 4.11
max. permissible total weight 25000 Kg
Tyres rear axle Name GY 245/70R17.5 KMAX D TL 136/134 M
Diameter 793.0 mm
Circumference 2421.0 mm
Load capacity single/twin (axle) 4480/8480 Kg
8 / 18
Results Drive line

RPM for rating RPM for rating speed (89 km/h) 1960 [rpm]
speed
Remaining In the largest gear for Road speed 7.9 %
gradability
Traction Slipping barrier Asphalt street 45 %
Speed Speed in km/h (Street gears)

Gear Ratio at max. speed at 1000 rpm Gear Ratio at max. at 1000 rpm
speed
1 6.75 12.5 5.2 4 1.39 60.8 25.4
2 3.6 23.5 9.8 5 1.0 84.5 35.3
3 2.12 39.9 16.7 6 0.78 108.4 45.3
R1 6.06 14.0 5.8
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Gradeability Climbing Ability in % / km/h With a max. torque

Gear Ratio Speed of street Gradeability Street Speed of terrain Gradeability all-
gears gears gears terrain gears
1 6.75 9.0 30 - -
2 3.6 18.0 26 - -
3 2.12 30.0 15 - -
4 1.39 46.0 9 - -
5 1.0 64.0 7 - -
6 0.78 82.0 5 - -
R1 6.06 11.0 30 - -
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Motor data: TGL 12.220 4X2 BB / LN05KA05
Technical data of the D0834LFL94 engine:
- Four-cylinder in-line engine
- Capacity 4.6 l
- Bore 108 mm
- Stroke 125 mm
- Compression 16.5:1
- Output 220 hp/162 kW at 2,300 rpm
- Maximum torque 850 Nm at 1,300-1,800 rpm
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Chassis: TGL 12.220 4X2 BB / LN05KA05

Vehicle data Chassis
Chassis Cab C Cab

wheelbase / overhang 3900 / 2125 mm
techn. wheelbase / techn. overhang 3900 / 2125 mm
NATREG TECHN TECH+
Total weight 11990 Kg 11990 Kg 11990 Kg
Perm. Total weight 0 Kg 0 Kg 0 Kg
Front axle 4400 Kg 4400 Kg 4400 Kg
Rear axle 8400 Kg 8400 Kg 8400 Kg
Tyres Front axle GY 245/70R17.5 KMAX S TL 136/134 M Strg-Sh

Rear axle GY 245/70R17.5 KMAX D TL 136/134 M Drive-Sh
Spare tyre GY 245/70R17.5 KMAX S TL 136/134 M Strg-Sh
Body Clearance length 5420 mm

min/ Max length (SP) 620 / 5818 mm
Max. length (Geom.) 5870 mm
Height 3023 mm
width 2240 mm
Overall height 4000 mm
Body Thickness front 50 mm
Body Thickness rear 50 mm
Distance Cab 30 mm
Weight 0 Kg
Chassis to body clearance 84 mm
12 / 18
Results Chassis
Axle load
calculation
Note All statements without guarantee.An exact calculation of the axle load can be requested for this technology, or
else it will be created by your body manufacturer.
Weight distribution Dist. C/l front (kg) Rear (kg) Total (kg)
front
axle
Chassis Chassis with driver, tools and spare tyre 0 2710 1205 3915
New tires 0 17 20 37
Chassis Tare ex factory 0 2727 1225 3952
Body Body empty 5520 mm 3280 0 0 0
weight empty Vehicle Empty weight, total 0 2727 1225 3952

perm. Weights Technically permissible weights 0 4398 8397 11990
Calculated workload Theoretical load capacity/ cargo (calculated) 0 1278 6760 8038
Load Weights Vehicle loaded (for technically permissible total weight) 0 4005 7985 11990
Load Axle load (- = Reserve, + = Overload) -393 -412
Loss of cargo Loss of cargo through axle overload 0

Actual cargo For uniform loading there is a remaining cargo. 1277 6760 8038
cargo
Weight distribution Vehicle loaded (for technically permissible total weight) 4005 7985 11990
Axle or vehicle load 91.1% 95.1% 100.0%
Axle load distribution 33.4% 66.6% 100%
Vehicle loaded uniformly 4004 7985 11990

Vehicle Empty 2727 1225 3952

Executed load
Overhang Theoretical vehicle overhang 2090 mm Corresponds to 53.6%
Possible body length Possible body length (without considering the

overhang)
Body length min/ max (FA deliv../ RA deliv.) min: 5038 max: 5818
13 / 18
Cargo graphic The second (red) line shows the cargo curve incl. the defined mounted parts and body.
Axle load Front
14 / 18
Height of blade
All height dimensions are unloaded; dimensions and values are used with the actual tyres
selected. Other equipment changes (which by definition do not cause any change to the rule
set) such as springs are not taken into account.
The minimum substructure was established based on the following requirements: the
tyre contacts the substructure when lowered (block) and raised. For safety reasons, a
correspondingly higher dimension for the substructure is to be agreed with the body
manufacturer (axle offset). A change to the clearance means that the substructure must be
recalculated. Mudguards are not taken into consideration (see chassis drawing).
Value (mm) Key Designation
2608 A Cab height
3023 B Body height
4000 C Overall height
785 D Tyre diameter
192 E Clearance
901 F Frame upper edge
76 G Substructure height
15 / 18
Length
measurements
Dimensions shown in the graphic relate to the series axle loads, see technical data.
A mean value is assumed for the body length. The body length and any potential frame
modification are to be agreed with the body manufacturer.
Value Key Designation Value Key Designation

(mm) (mm)
3900 a Wheelbase between 1st- 5030 o Min. body length

2nd axle
3900 d Theoretical wheelbase 5810 w Maximum body length for

dimension L21
1292 e Vehicle overhang, front 570 q Start of body from 1st

wheel centrepoint
2125 f Frame overhang, rear 50 r Front side board thickness
620 g Body centre of gravity 50 s Rear side board thickness

performed
2140 k Vehicle overhang, rear 30 t Cab clearance
2140 l Theoretical vehicle 15 u Clutch return

overhang, rear
7332 n Overall length 5520 v External body dimension
5420 m Internal body dimension

without side boards
16 / 18
Chassis drawing: LN05KA05 / TGL 12.220 4X2 BB
The displayed chassis drawing is only symbolic and can differ from the ordered vehicle.
17 / 18
Available cabs: LN05KA05 / TGL 12.220 4X2 BB
MAN
C cab 2240mm wide, 1620mm long
18 / 18

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MAN Automotive (South Africa) Proprietary Limited

Vehicle Standard data

NATREG TECHN TECH+

Configuration for: TGL 12.220 4X2 BB / LN05KA05

visco fan (116AE)

Engine number also on crankcase (118AP)

EDC engine regulation (118MA)

fuel filter (124AL)

fuel filter heating (124EA)

connection for external engine speed control (ZDR) (203EK)

Control module for external data exchange (customer- (203ER)

exhaust brake (208AA)

exhaust valve brake (208AK)

Without flame-start/jump-start system (210XX)

clutch with 395 mm diameter (211AD)

Maximum electronic speed limitation 90 km/h (345AS)

Without cruise control (345XA)

Crankcase ventilation closed (44VCA)

anti-noise package 80 dB (92/97EEC) (542FC)

exhaust on rh side with tail pipe towards frame centre (206ES)

Gearbox Gearbox ZF 6S-1000 OD (022IL)

neutral pos. switch (121EH)

Front Axle / Front

front springs parabolic 4.4 t (026EO)

Stabiliser for front axle (363AA)

Rear Axle / Rear

hypoid rear axle HY-0925 (034NC)

with differential lock in rear axle (037AC)

Stabiliser for rear axle (362AA)

Rims disc wheel 6-hole 6.75-17.5 as spare wheel TL (038UW)

spare-wheel holder on left side (245AE)

Front axle 2 * GY 245/70R17.5 KMAX S TL 136/134 M

Fuel Tanks fuel tank 150l right (023FT)

Fuel tank, 35 l AdBlue (023Y3)

fuel tank fitted (03KAA)

strainer for fuel tank (123CC)

chain for tank cap (123CE)

Lockable tank fastener - 1 u. ventilated for master key sys- (303AX)

Steering steering arrangement, left (001AA)

hydraulic steering (030AC)

steering wheel with height and inclination adjustment (030EE)

steering oil reservoir with dipstick (219AF)

steering wheel lock (256AA)

Frame Wheelbase 3900 mm (005BW)

rear frame overhang 2125 mm (006MN)

with underride guard at rear (230AC)

front underride guard (230ER)

Without lateral underride guard (230YX)

steel bumper (233EK)

without platform mounting brackets (241AC)

radiator guard (241CA)

Brake System MAN BrakeMatic (electronic brake system) (032AB)

anti-lock braking system (ABS) (258HA)

anti-spin regulator (ASR) (258HB)

Electronic stability program (ESP) (258TA)

disc brake for front axle (259CA)

disc brake for rear axle (259CB)

without brake connection on frame end (262XX)

Air filler connection at front (278AE)

Air dryer (370CM)

Cab exterior C cab 2240mm wide, 1620mm long (050NK)

without stowage boxes (052XA)

Entry lighting for driver and co-driver (272FA)