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Rev:0 / 20.08.

2008

Critical Spares list - Mechanical


Sl
Minimu
n Description of material Area of application Sap Code
m stock
o
1 Coupling
Cold water Pump and Pump
Coupling L100 love joy fenner make 1 no 14706110
House
Coupling pin and Bush ( BC - 5 ) set 1 No Silo gearbox 14706207
Coupling pin and Bush ( BC - 3 ) set 1 No Waste dissolver 14706204

Coupling L110 love joy fenner make 2 no Water & Condensate pumps 14706111

Coupling L 150 1 No High Pressure Pump 14706112


Rotex 42 A 1 No Loading Machine
Rotex 38 A 1 no Cross Cutter

Spiders for copling


L 100 6 Spares for couplings 14706137
L 110 10 Spares for couplings 14706138
L150 6 Spares for couplings 14706139
R 42 A 1 Spares for couplings
R 38 A 1 Spares for couplings

2 Pulley
V belt Pulley 4 groove ( 3535 dia 60 K7
1 set Slurry pumps 14234250
bore) 031CO304 - 250 with taper lock
V belt Pulley 4 groove ( 3535 dia 48 K7
1 set Slurry motor 14234200
bore) 031CO264 - 200 with taper lock

3 Pump spares 100 X 75


Bearing Housing 2 nos PFA and Slurry 11401153
Shaft Sleeve Spacer 3 Nos PFA and Slurry 11502005
O ring ( Shaft Sleeve Spacer) 10 nos PFA and Slurry ( set of seal )
Shaft Sleeve 5 nos PFA and Slurry 11502019
O ring (Shaft Sleeve) 10 nos PFA and Slurry ( set of seal ) 11502018
Shaft 1no PFA and Slurry 11502002
Key 3 nos PFA and Slurry
Back Liner Bolt 12 nos PFA and Slurry 11502011
Rev:0 / 20.08.2008
Sl
Minimu
n Description of material Area of application Sap Code
m stock
o
Washer (Back Liner) 12nos PFA and Slurry
Nut (Back Liner) 12nos PFA and Slurry
Back Liner 3 nos PFA and Slurry 11502009
Expeller 3 nos PFA and Slurry
Impeller 3 nos PFA and Slurry 11502024
O ring (Impeller) 20 nos PFA and Slurry ( set of seal ) 11502018
O-ring Back liner Bolt Strap 10 nos PFA and Slurry ( set of seal ) 11502018
O-ring back liner 20 nos PFA and Slurry ( set of seal ) 11502018
Neck Ring 5 nos PFA and Slurry 11502008
End Cover Dry End 2 nos PFA and Slurry 11502023
End Cover Wet end 2nos PFA and Slurry 11502023
Screw ( Housing Clamp) 10 nos PFA and Slurry
Washer (Housing Clamp) 10 nos PFA and Slurry
Grease Retainer 4 nos PFA and Slurry 11502016
Tension Screw 5 nos PFA and Slurry
Casing Bolt 18 nos PFA and Slurry 11502012
Casing Nut 18 nos PFA and Slurry 11502012
Casing Washer 18 nos PFA and Slurry
Casing Clamp Bolt 12 nos PFA and Slurry
Casing Clamp nut 12 nos PFA and Slurry
Washer (Casing clamping) 12 nos PFA and Slurry
O-ring casing 20 nos PFA and Slurry ( set of seal ) 11502018
Expeller ring 3 nos PFA and Slurry 11502003
Saddle screw 10 nos PFA and Slurry
Cover 5 nos PFA and Slurry
Casing Shim 36 nos PFA and Slurry 11502004
Casing 2 PFA and Slurry 11502001
Labrinth 2 PFA and Slurry 11502026
Laternring 3 PFA and Slurry 11502007
Piston ring 3 PFA and Slurry 11502015
Saddle 3 PFA and Slurry 11502010
Lock nut 6 PFA and Slurry 11502014
Rev:0 / 20.08.2008
Sl
Minimu
n Description of material Area of application Sap Code
m stock
o
Gland follower 1 PFA and Slurry 11502006
Flange 1 PFA and Slurry 11502027
Adjusing screw 3 PFA and Slurry 11502017

4 Hydraulic Fittings
I/4" X 12 MSC 5 All hydraulics 48102105
1/2" X 12 MSC 5 All hydraulics 48102101
3/8" X 12 MSC 5 All hydraulics 15036101
Copper washer 1/2 " 20 nos All hydraulics 15036027
Copper washer 1/4 " 20 nos All hydraulics 15036029
Copper washer 3/8 " 20 nos All hydraulics 15036021
Copper washer 3/4' 20 nos All hydraulics 15036022
Copper Washer 1" 20 nos All hydraulics 15036028
Douty washer ( Banjo washer ) 1/2" 6 nos All hydraulics 13281303
Douty washer ( Banjo washer ) 3/8" 6 nos All hydraulics 13281302

5 Oil seals / seals


100/ 75 Pump - 65 X 90 X 10 30 nos Slurry Pumps 14801142
Silo Gear box - 90 X 110 X 13 10 nos Silo 14801184
Silo Gear box - 63 X 90 X 10 10 nos Silo 14801122
Silo Gear box -250 X 325 X 37 10 nos Silo 14801283
85 X 110 X 12 10 nos SS3 silo gear box 14801176
78 X 100 X 10 2 nos Dissolver tank 14801165
55 X 42 X 8 2 nos Dissolver tank 14801103
40 X 55 X 7 2 nos Winch 14801057
72 X 90 X 10 10 nos Rotary valve gearbox 14801161
225 X 300 X 37 4 Nos PFA mixing Agitator 14801277

6 Gaskets
Non metallic 1 mm 1 roll General
Non metailc 3 mm 1 roll General 15217001
3mm rubber gasket 1 roll General 15213004
Rev:0 / 20.08.2008
Sl
Minimu
n Description of material Area of application Sap Code
m stock
o
3mm rubber gasket 1 roll General 15213003

7 Bearings
6006 - 2Z 16 nos Transfer car 1 & 2 21306006
CF - 12 12 nos Transfer car 1 & 2 21900084
CF - 24 1R 5 nos Transfer car 1 & 2 21900085
6209 - 2Z 4 nos L/C Carriage wheel 21306205
6205 - 2Z 10nos L/C Pu & Guide wheel 25832216
32216 2 nos PFA mixing Agitator 25832216
32212 1 no Waste dissolver 25832212
31309 1 no Waste dissolver 25831309
30313 2 nos PFA mixing Agitator 25830313
7218 BEP 1no SS3 silo G/B Worm wheel 23107218
30218 JZ 2 nos SS3 silo G/B Worm wheel 25830218
30315 JZ 2 nos SS3 silo G/B worm shaft 25830315
33019 / Q 2 nos SS4 silo G/B Worm wheel 25833019
33213 SKF 04 nos 100 / 75 pump 25833213
30307 1 no Sew gear box 25830307
NUP 2308E 1no Sew gear box
30308 1no Sew gear box 25830308
6317 Z 1no Sew gear box 21206317
NJ 214 EC 1no Sew gear box 23600214
6206 2Z 1 no Geman band saw gear box 21306206
6200 2Z 1 no Geman band saw gear box 21306200
N315 Cylindrical Roller Bearing 8 nos Auto clave trolley 23510315
22211 2 nos Boiler & dust collector blower 25222211
6217 2Z 4 nos Loding M/C carriage 21306217
6405 2 nos Sew gear box 21106405
6306 4 nos Water pump 21306306
6305 2Z 4 nos Water pump 21306305
6307/VA201 3 nos nos L/C guide bearing 21306307
NNF5013 3 nos Cake transport wheel bearing 21900082
Rev:0 / 20.08.2008
Sl
Minimu
n Description of material Area of application Sap Code
m stock
o
FL208 9 nos Roller Table
6211 1 nos Mould wheel 21106211
6207 2 nos Sew gear box 21106207

8 Clrclips
A - 25 20 nos Transfer car 1 & 2 14708117
A - 30 20 nos Transfer car 1 & 2 14708210
B - 55 20 nos Transfer car 1 & 2 14708333
A - 28 10 nos C/L & W/W Agitator 14708209
A - 75 100 nos Auto clave trolley 14708143

9 Pusher
Pusher wheel dia 100 X 45 16 nos Transfer car - 1 41002209
Pusher wheel dia 100 X 55 16 nos Transfer car -2 41002210
Pusher wheel pin dia 34 X60.5 8 nos Transfer car 41007515

10 Hoses
12mm nylon brided hose ( 1/2") 10 m General 15850171
Air hose 10 mm 10 m General 15138651
Hydraulic hoses
3/4" ID,680 length,M36*2 F.S.E 2 nos Tilting machine 48101176
5/8"ID,900 length,M30*2 F.S.E 2no Tilting machine 48101171
3/8",550 length,M16*1.5 F.S.E 1no Tilting machine
1/2 "ID,1500 Length,M24*1.5 F.S.E 4 Nos Tilting machine 48101162
3/8 "ID,1500 Length,M20*1.5 F.S.E 4 nos Tilting machine 48101157
3/8 "ID,1500 Length,M18*1.5 F.S.E 2 nos Tilting machine 48101156
Tilting machine ( swivel
3/4"ID,1500 Length,M36*2.0 F.S.E 2 nos fitting thread to be 48101033
mentioned )
1/2 "ID,600 Length,M24*1.5 F.S.E 1no Tilting machine 48101163
1/2 "ID,2500 Length,M24*1.5 F.S.E 2 nos Tilting machine 48101166
3/8"ID,2500 Length,M18*1.5 F.S.E 2 nos Tilting machine
Tilting machine ( swivel
5/8"ID,2500 Length,M30*2.0 F.S.E 1no fitting thread to be 48101027
mentioned )
Rev:0 / 20.08.2008
Sl
Minimu
n Description of material Area of application Sap Code
m stock
o
1/2"ID,550 Length,M24*1.5 F.S.E 2nos Tilting machine 48101164
3/8"ID,1000 Length,M20*1.5 F.S.E 2nos Tilting machine 48101158
1/2"ID,2000 Length,M24*1.5 F.S.E 2nos Tilting machine 48101165
Tilting machine ( swivel
3/8"ID,2000 Length,M20*1.5 F.S.E 4nos fitting thread to be 48101009
mentioned )
3/8"ID,500 Length,M20*1.5 F.S.E 2nos Tilting machine 48101159
Tilting machine ( swivel
1/2"ID,500 Length,M24*1.5 F.S.E 3nos fitting thread to be 48101161
mentioned )
3/4"ID,1500 Length,M36*2 F.S.E 2 nos Tilting machine 48101033
3/8"ID,500 Length,M18*1.5 F.S.E 2nos Tilting machine

11 Belts
V - Belts SPC 3750 8 nos SS3 silo 14173750
V - Belts SPC 2800 8 nos Silo pumps 3 nos 14172800
V - Belts SPC 3000 8 nos SS 3 & PFA pit pump 14173000
V - Belts SPB 1900 4 nos Dust collector & roots blower 14161900
V- Belts Spc 3550 8 nos Sailo agitator 2 14173550
V- Belts Spc 2000 4 nos C/ L pump & wash water pump 14172000
XPA 1632 V - 80 (P.No 9096905861 ) 4 nos CPC 50 Compressor 11321306
Flat belt - 60 X 3090 type - 390HE 1 no Boiler blower. 14184554

12 Valve spare
11/2 " Butterfly valve 2 nos Fly ash flushing line 15701500
3" Butterfly valve 3 nos Fly ash line 15701502
4 " Butterfly valve 2 nos Fly ash line 15701503
3" Butterfly valve with actuactor 2 nos Valve platform 15701543
1 1/2 " valve with actuactor 1 no Mixer platform 42020099
Rubber ring for butterfly valve 3" 6nos Fly ash line 15701551
Rubber ring for butterfly valve 4 " 2 nos Fly ash line 15701553
Spindle for 3" valve 6 nos Fly ash line 15701572
Spindle for 4" valve 2 nos Fly ash line 15701573

13 Key
Rev:0 / 20.08.2008
Sl
Minimu
n Description of material Area of application Sap Code
m stock
o
10 X 8 600 mm Roller table 14707427
12 X8 600 mm Roller table 14707428
18 X 11 600 mm Silo gear box 14707433
16 X 10 300mm Silo gear box 14707431
18 X 12 300mm Silo gear box 14707457
8X6 300mm Sew gear box motor 14707451
14 X 9 300mm Slurry pump motor 14707430

14 Sprockets

1" PITCH X 16TEETH (Simplex) 2 Cement screw conveyor 14341016

1" PITCH X 20TEETH (Simplex) 2 Gypsum rotary valve 14341020


Gypsum dosing screw
1" PITCH X 12TEETH (Simplex) 2
conveyor
Gypsum feeding screw
1" PITCH X 14TEETH (Simplex) 2 conveyor & Cement Bucket
Elevator
Cement bucket elevator &
1" PITCH X 28TEETH (Simplex) 2
Lime Bucket Elevator
Cement feeding screw
1" PITCH X 19TEETH (Simplex) 2
conveyor
Gypsum dosing screw
1" PITCH X 34TEETH (Simplex) 2
conveyor
Cement bucket elevator &
1" PITCH X 26TEETH (Simplex) 2
Lime Bucket Elevator

15 Chains
1" Simplex 5 Mtrs General 14411100

Connecting Ink
3/4 " Simplex 10 14421034
1" Simplex 10 14421100
Cranked Link
3/4 " simplex 10 14431034
1" Simplex 10 14431100
Rev:0 / 20.08.2008
Sl
Minimu
n Description of material Area of application Sap Code
m stock
o
16 Grub screw
M8 X 20 20 Couplings 13213206
M 6 X 20 20 Couplings 13213106

17 Gland rope
6 mm Asbestos 1 roll General
8 mm Asbestos 2 roll General
4 mm Asbestos 3 roll General

18 Plummer Blocks & Pillow Blocks


TVN 211 2 Mould 28630901
SN 511 2 Boiler & dustcollector blower 28100511
P 208 2 Roller Table 27680208
P209 2 New silo 27610209
P210 2 27610210
P211 2 27610211
P212 2 27610212
SN 522 2 28100522
SN 507 2 28100507

19 PU rollers
PU Roller 183mm ODX40mm
12 Roller table 12000830
IDX60mm Width
PU Wheel 180x148x57mm Cake
4 Long cutting 41008016
Transport

20 Others
Anabond 202 50 ml 5 Nos
Locktite 100ml 3 Nos
Anabond 202 100 ml 3 Nos
Rev:0 / 20.08.2008

14345013
( 13
teeth
14345015)
( 15
teeth )
14345027
( 15
teeth
14345019)
( 15
teeth )
14345032
( 15
teeth
14345025)
( 15
teeth )
LIST OF SPROCKET DETAILS 20.09.2007
SL.NO EQUIPMENT NAME DRIVE SPROCKET DRIVEN SPROCKET REMARKS

1 Lime Screw conveyor 11/4" PITCH X 20TEETH 11/4" PITCH X 20TEETH

2 Lime Rotary valve 11/4" PITCH X 16TEETH 11/4" PITCH X 46TEETH

3 Cement screw conveyor 1" PITCH X 16TEETH 1" PITCH X 14TEETH

4 Gypsum screw conveyor


1)Gypsum rotary valve 1" PITCH X 20TEETH 1" PITCH X 20TEETH
2)Gypsum dosing screw conveyor 1" PITCH X 12TEETH 1" PITCH X 34TEETH
3)gypsum feeding screw conveyor 1" PITCH X 14TEETH 1" PITCH X 26TEETH

5 Cement bucket elevator 1" PITCH X 28TEETH 1" PITCH X 26TEETH

6 Lime bucket elevator 1" PITCH X 28TEETH 1" PITCH X 26TEETH

7 Cement feeding screw conveyor 1" PITCH X 19TEETH 1" PITCH X 19TEETH

8 Lime feeding screw conveyor 1" PITCH X 19TEETH 1" PITCH X 19TEETH
SPARE REQUIREMENT FOR WASHWATER AGITATOR GEARBOX 10.05.2007

SL.NO DESCRIPTION P.NO QTY PRICE EACH TOTAL AMOUNT REMARKS


1 PINION SHAFT 44466 1 7420 7420
2 KEY 010 047 1 1 574 574
3 OILSEAL 011 616 6 2 1295 2590
4 OILSEAL 011 316 6 2 1295 2590
5 KEY 011 494 4 1 490 490
6 SPACER 010 358 6 2 595 1190
7 KEY 010 058 7 1 168 168
8 DISTANCE PIECE 641 162 2 1 917 917
9 CIRCLIP 010 326 8 2 347 694
10 CIRCLIP 010 324 1 2 267 534
11 SCREW PLUG 011 431 8 5 161 805
12 CIRCLIP 010 295 4 2 252 504
13 CLOSING CAP 011 162 7 2 385 770
14 SPACER 012 034 0 2 308 616
16 CLOSING CAP 010 691 7 2 259 518
17 OILSEAL SLEEVE 013 838 X 1 2954 2954
18 CIRCLIP 011 990 3 2 259 518
19 OILSEAL 010 670 4 2 2300 4600
20 OILSEAL 010 642 9 2 1435 2870
21 OIL SEAL FLANGE 641 282 3 1 5845 5845
22 GEAR WHEEL 44430X 1 10920 10920
23 GEAR WHEEL 44474 1 34840 34840
24 PINION 42412 1 0
25 GEAR HOUSING 6411339 1 46050 46050

TOTAL AMOUNT 128977


GEARED MOTOR SPECIFICATION
MODEL -RM107DV160M4
RATIO I - 24.9
OUTPUT RPM -58
MAKE - SEW EURO DRIVE
MIXER DETAILS SPEE

CEMENT

ROTARY VALVE

MOTOR SPEC GEAR BOX SPEC

FRAME 100L MODEL NO R83 VDF 100-4


KW 2.2 SPEED 47
HP 3 MAKE OPTIMAX
MAKE HP 3
CHAIN 1" CHAIN 1"

SCREW CONVEYOR -1 ( CEMENT )

MOTOR SPEC GEAR BOX SPEC


FRAME 132-S
RPM 1440 MODEL NO R 93 VDF132 S-4
KW 5.5 SPEED 38
HP 7.5 HP 7.5
CHAIN 1 1/4'' MAKE OPTIMAX
CHAIN 11/4''
SCR ;CONYEND PLU.BLOCK SN 513 , SIBCO
PLUMBER BLOCK P 212 ,NTN .

SCREW CONVEYOR - 2 ( CEMENT )

MOTOR SPEC GEAR BOX SPEC


FRAME 112 M
RPM 3.5
KW 5 MODEL NO R 93 VDF 112 M-4
HP 1430 SPEED 38
MAKE GEC ALSTHOM HP 5
CHAIN 1" MAKE OPTIMXA
CHAIN 1''
PLUMBER BLOCK P 213 ,SIBCO
CHAIN 1"
LIME

ROTARY VALVE ( LIME )


MOTOR SPEC GEAR BOX SPEC
FRAME 100 L MODEL NO R 83 Z DC 100 L-4
KW 2.2 SPEED 36
HP 3 HP 3
RPM 1430 MAKE OPTIMAX
MAKE BHARAT BIJIEE
CHAIN 1''

SCREW CONVEYOR - 1 [LIME]

MOTOR SPEC GEAR BOX SPEC


FRAME 132.5 MODEL NO R 93 VDF 132 S-4
RPM 1440 SPEED 38
KW 5.5 HP 7.5
HP 7.5 MAKE OPTIMAX
CHAIN 11/4'' CHAIN 11/4''
PLUMBER BLOCK P 212 NTN
PLUMBER BLOCK SN 513

SCREW CONVEYOR -2 [LIME]


MOTOR SPEC GEAR BOX SPEC
FRAME 112M MODEL NO R 93 VDF 112 M-4
RPM 1430 HP 5
HP 5 MAKE OPTIMAX
KW 3.7 CHAIN 1''
CHAIN 1'' PLU .BIOK E 120
MAKE GEC ALSHOM SPEED 38

MIXER BATCHER

MOTOR SPEC GEAR BOX SPEC


NIL NIL

ALUMINUM MIXING AGITATOR

MOTOR SPEC
FRAME 190M4
RPM 1410
MAKE REMI INDUCTION MOTOR
ALUMINIUM DISCHARGE VALVE 3'' BUTTERFLY VALVE WITH ACTUVATOR
KW 1.5
MIXER WATER TANK

WATER INLET & OUTLET VALVE SPEC

11/2'' BUTTEFLY VALVE WITH AUTUVATOR


MAKE HABONIUM

GYPSUM

ROTARY VALVE
MOTOR SPEC GEAR BOX SPEC
M/C NO 94 SG 251 -100 MODEL NO K 94 SG 261-100
KW .0.55 RPM 20
HP 1.45 MAKE KIRLOSKAR
RPM 1380 CHAIN 1''
MAKE KIRLOSKAR PLU . BLOCK SN 507
CHAIN 1''

SCREW CONREYOR -1[GYPSUM]

MOTOR SPEC GEAR BOX SPEC


FRAME 112 M MODEL NO R 93 VDF 112 M-4
KW 3.5 SPEED 38
HP 5 HP 5
RPM 1430 MAKE OPTIMAX
MAKE GEC ALSTHOM CHAIN 1''
CHAIN 1''

SCREW CONVEYOR -2[GYPSUM]

MOTOR SPEC
FRAME 100L GEAR BOX SPOEC
RPM 1430 NIL
KW 2.2 PLU /BLOCK P 211 ,NTN
HP 3 CHAIN 1''
MAKE BHARAT BIJIEE
CHAIN 1''

FLY ASH MIXING GEAR BOX

TYPE V800
RATIO 20/1LY
S NO 160406
MAKE GREAVES GEARS
GEAR PULLEY 360OD
V BELT 9 NOS
AGITATOR PULLE 485 OD

LIME UNLOADING ROTARY VALVE

GEARBOX

SIZE R 83 VDF 100 L-4


SPEED 42
MAKE OPTIMAX
CHAIN 1"
GEAR SPROCKET1" 16 TEETH
SPROCKET BORE48MM

NEW SILO FLYASH MIXING ROTARY VALVE

GEAR BOX

FRAME GD 40
OUTPUT RPM 20
TYPE CL3
MAKE KIRLOSKAR
SPROCKET 1" 19 TEETH
CHAIN 1"

NEW SILO MIXING TANK GEAR BOX

TYPE V 500 HDS


RATIO 15/1LY
SR NO 2 BF 45628
MAKE GREAVES GEARS
MOTOR 5.5 KW ( .5 HP )
RPM 1440
FRAME IN 1842 J / LL0313
BOILER SPECIFICATION
Sl.No Details
0 Model TD-120 FO SVLOP
1 Type Twin Drum 3 Pass Smoke Tube Wet Back
2 Desin Code
Boiler ISO R-832
Economiser IBR 1949
3 Steam Output 12Ton
4 Design Pressure 17.5kg/cm2
5 Thermal Efficiency with Economiser 92% NCV 9650
6 Heat output 6.47Million Kcal/Hr
7 Dryness Fraction 99.50%
8 Volumatric Heat release 0.709Million Kcal/Hr/Cum(Lower is Better)
9 Water Holding Capacity 21.16Cum
10 Steam Space 3.11Cum
11 Time to Attain full load 45Mins
12 Heating Surface 283 Sqmts-Boiler
182Sqmts-Economiser
14.92Sqmts-Drum Coil
13 Burner Type Pressure Jet Spill Return
Light up 4V Spark(11.5Kv)
Fuel Supply Pressure 25kg/cm2
Turndowm Ratio 1:04
Modulation Stepless
14 Drum Coil 4 Pass U tube
Water Inlet 30-1050C
Water Outlet 1300C
15 Economiser Extended Surface Pressurised
Flue gas inlet 2500C
Flue Gas Outlet 170oC
Water inlet 1300C
Wter Outlet 1500C
16 Blower Airfoil Bladed RHP
Flow 12200Cum/Hr
Head 550mm of H2o at 20o C
BKW 23.18
Speed 3280 RPM
Material CS
17 Feed Water Pump
Flow 15M3/Hr
Head MLC 235
NPSH MLC 2.5Mtrs
Speed 2900 RPM
Motor 22KW
Material All SS
18 Fuel Pump
Flow 2400LPH
Pressure 30Kg/cm2
NPSH reqd 6MLC
Speed 2900 RPM
Material Niitrided Steel Casing
19 Oil Heater Steam Cum Electrical
Heater Capacity 25 % of MCR load
Oil Inlet Temperature 40- 70 0C
Oil outlet Temperature 120 -130 0C
20 Electrical Power Supply 415V
Control Voltage 230V
Heater 15Kw
Control panel Load 1Kw
Connected Load 71.7Kw
21 Utility Consumption
Fuel Consumption with Economiser 730Kg/Hr
Fuel Consumption with out Economiser 763Kg/Hr
Steam to OPH 66
Power 49Kw
Boiler on Steam heating m AVC Motor Efficiency 88%
22 Boiler Diemension
Overall Length 17M
Width 10M
Height 8M
23 Boiler Dry Weight 27.9T
Operating Weight 49T
Flooded Weight 52.1T
Economiser Weight 10T
24 Flue Gas Emission
SoX 6811.36mg/Ncum
NoX 526.3mg/Ncum
Particulate 191.39mg/Ncum
Hydro Carbon unburnt Negligible
Co2 400-500 PPM
O2 -
N2 -
25 Chimney Height 1050Dia x 49Mtrs

26 Furnace Oil Performance Critieria

NCV 9650 Kcal/Kg


Viscosity 1500Redwood Sec at 100OC

27 Feed Water to Boiler


Residual hardness as CaCo3 5ppm
PH 8.5 - 9.5
Oil Content Nil
O2 Nil
Bound Co2 5ppm
Bound O2 5ppm
Total Dissolved Solids 400Max

28 Specification of water in Boiler


Total Hardness 5ppm
Alkalinity 700ppm
PH 11 to 12
Sodium Sulphate as Na2 So3 30ppm min
P2O5 20-40ppm
Total Dissolved Solids Less than 5000ppm

29 Boiler Convection 25Sqmtrs


Radiation 35Sqmtrs
30 Drum Dia 600mm

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