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MATERIALS
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SUPPLIER QUALIFICATION - SELF AUDIT 01-Oct-2013
QUESTIONNAIRE Page 1 of 13
Supplier/Contractor 6TH FLOOR, SALAM TOWERS, WEST BAY, DOHA, QATAR. P.O BOX 288
Address:
Quality Representative
Name: AHSAN ZAMIR Title: QHSE MANAGER
Telephone/Extension: Email Address: ahsan.zamir@binomran.com
Products/Services Offered:
Employee Count
Officers Managers/Supervisors Engineers Office Staff QA/QC Staff HSE Staff Total Staff
3 11 8 23 2 5 52
Name & Title of Company Officer responsible for ensuring the accuracy of this document:
Signature:
_____________________________________________________________________________________________
For Q-Chem Use Only:
Q-Chem
Evaluated by
Printed name Signature / Date
Q-Chem
Reviewed By
Printed name Signature / Date
Q-Chem
Materials Mgr.
Printed name Signature / Date
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MA-MGN-SFM-00-0004
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SUPPLIER/CONTRACTOR INFORMATION:
EMPLOYEE WORKHOURS
PLEASE SHOW THE AVERAGE NUMBER OF EMPLOYEES AND TOTALWORKHOURS FOR THE LAST
FOUR (4) YEARS FOR THE COMPANY /DIVISION /DISTRICT SHOWN ABOVE.
PLEASE PROVIDE SHOW THE OCCUPATIONAL INJURY/ILLNESS EXPERIENCE FOR THE LAST FOUR
(4) YEARS FOR THE COMPANY/DIVISION DISTRICT SHOWN ABOVE.
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MA-MGN-SFM-00-0004
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Yes No Do you have personnel trained to perform first aid and CPR?
Do you have written Safe Work Practices and procedures for:
Yes No EquipmentLockoutandTagout(LOTO)? Yes No Confined Space Entry?
Yes No Heat Stress Prevention? Yes No Hot Work / Fire Watch?
Yes No Fall Protection? Yes No Personal Protective Equipment?
Yes No Hearing Conservation? Yes No Line Breaking / Vessel Opening?
Yes No Respiratory Protection? Yes No Hazard Communication?
Yes No Accident/Incident Reporting? Yes No Excavations?
Yes No Housekeeping? Yes No Scaffold Building /Scaffold Use?
Yes No Vehicle Safety / Maintenance / Yes No Portable Electrical/Power Tools?
Inspection?
Yes No Ergonomics? Yes No Portable Equipment Grounding
Assurance?
Yes No Flammable / Combustible Liquids? Yes No Compressed Gas Cylinders?
Yes No Hazardous Materials Training? Yes No Powered Industrial Vehicles (Cranes,
Forklifts, manlifts, etc.)?
Yes No Waste Disposal/Waste Yes No Specialized Equipment (e.g.
Minimization/Spill Prevention? hydroblasters, extractors, etc.)?
Health, Safety, and Environmental Communications:
Yes No Do your Supervisors and Lead Workers speak and comprehend English such that they can
understand and perform their assigned tasks safely without an interpreter?
If not, provide a description of your plan to assure that they can safely perform their jobs.
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QUESTIONNAIRE Page 6 of 13
Yes No Do you evaluate the ability of subcontractors to comply with applicable safety health and
environmental requirements as part of the selection process?
Yes No Do you require your subcontractors to have a written HSE program?
Do you include your subcontractors in:
Yes No HSE Orientations?
Yes No HSE Meetings?
Yes No HSE Inspections?
Yes No HSE Audits?
INFORMATION SUBMITTAL
PLEASE PROVIDE A COPY OF THE FOLLOWING DOCUMENTS TO ASSIST US IN OUR OVERALL
EVALUATION.
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QUESTIONNAIRE Page 7 of 13
DATE: 1 0 . 1 1 . 2 0 1 6
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QUESTIONNAIRE Page 8 of 13
Questions Answers
Do you have in-house testing or do you ACCREDITED CALIBRATION CENTERS ARE
utilize an outside lab? Are these USED FOR ANNUAL TESTING.
resources accredited?
Do you maintain lot control for inventory YES
from raw materials through to finished
goods?
How long do you retain quality records? ALL RECORDS CAN BE TRANSMITTED
Can the records be transmitted ELECTRONICALLY AND RETAINED ON
ELECTRONIC SERVERS.
electronically?
Do you utilize end of line lot control? If NOT APPLICABLE
yes, are those lot numbers printed on the
finished product boxes/packs?
How are process efficiencies tracked and PROCESS EFICIENCIES ARE TRACKED
monitored? How are they communicated THROUGH REGULAR INTERNAL AUDITS AND
THIRD PARTY AUDITS.
to management?
How do you utilize Statistical Process NOT APPLICABLE
Control?
How are your production and design THROUGH STANDARD OPERATING
specifications controlled? PROCEDURES.
What is your typical employee turnover
broken down by salary and hourly?
How are your employees trained and THROUGH INTERNALLY PLANNED TRAINING
monitored? PROGRAMS AND EVALUATION.
What is your employee to supervisor ratio? 1 SUPERVISOR FOR 4 EMPLOYEES.
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QUESTIONNAIRE Page 9 of 13
SECTION 5: QA/QC
Item Manufacturing Process / Aspect YES NO N/A
1. Do you maintain a documented quality manual describing your Quality System? √
Describe:
2. Are controls exercised over the approval and revision of internal documents, (e.g. √
procedures, forms, drawings, specifications), external documents? (e.g. flow-down of
customer requirements, customer drawings, industry standards)?
Describe:
3. Are controls exercised over the filing, maintenance, and disposal of hard-copy √
records?
Describe:
7. Does the quality policy emphasize customer focus, attainment of objectives, and √
continual improvement?
Explain:
10. Is planning conducted in conjunction with Quality System development and revision, √
to ensure the achievement of objectives articulated by the quality policy?
Explain:
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QUESTIONNAIRE Page 10 of 13
Describe:
17. Is company infrastructure regularly evaluated and maintained? (e.g. plant, equipment, √
workspace, support services)
Describe:
18. Is company work environment regularly evaluated and maintained? (e.g. light, heat, √
noise, cleanliness, morale)
Describe:
19. Is planning conducted prior to product realization? (e.g. quality plans defining quality √
requirements, processes, documentation, inspections/tests, records)
Describe:
21. Are customer communication interfaces and methods defined? (e.g. inquiries, √
orders/amendments, feedback/complaints, contact names)
22. Are project management plans implemented for R D/design efforts? (e.g. schedule, √
budget, tasks, responsibilities, deliverables)
How:
23. Are project management plans controlled and revised in accordance with project √
evolution?
Explain:
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QUESTIONNAIRE Page 11 of 13
25. Are design outputs defined and controlled? (e.g. fabrication drawings, BOMs, √
specifications, test reports)
Describe:
26. Are design outputs verified for accuracy and adequacy prior to approval and release? √
(e.g. procurability, manufacturability, tolerances/acceptance criteria, safety/operational
considerations)
How:
27. Are design reviews conducted at appropriate stages to verify evolving design outputs √
and to resolve identified design problems?
Explain:
29. Do purchase orders to suppliers clearly specify all relevant product and/or service √
requirements?
30. Are prospective suppliers audited or otherwise evaluated prior to product and/or √
service procurement?
How, what frequency, to what standard:
31. Is the quality and delivery performance of existing suppliers regularly evaluated? √
How, what frequency, to what standard:
32. Are purchased products verified prior to use? (e.g. Receiving inspection, certificates √
of compliance, etc.)
How:
Describe:
35. Are product, process, and Quality System improvement initiatives undertaken based √
upon monitoring, measurement, and analysis of data?
If not, how:
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QUESTIONNAIRE Page 12 of 13
38. Is internal quality auditing conducted to ensure ongoing compliance and effectiveness √
of the Quality System?
Describe:
40. Does audit planning take process/area importance and previous audit results into √
account?
41. Does internal quality auditing cover the entire Quality System scope? √
42. Are auditors trained and independent of the areas they are auditing? √
43. Are audit results, action s taken, and verification of actions taken presented to senior √
management?
How:
44. Are critical processes monitored and measured to ensure the achievement of planned √
results?
45. Is effective corrective action taken when planned results are not achieved? √
46. Are nonconforming products or services controlled to prevent their unintended delivery √
or use?
How:
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QUESTIONNAIRE Page 13 of 13
How:
50. Are corrective actions initiated to eliminate the causes of product or process √
nonconformities?
51. Does the corrective action process entail problem investigation, analysis, and √
identification of root cause?
52. Is corrective action effectiveness verified to ensure that problem recurrence has been √
eliminated?
54. Does the preventive action process entail problem investigation, analysis, and √
identification of cause?
55. Is preventive action effectiveness verified to ensure that problem occurrence has been √
prevented?
56. Are nonconforming products or services that undergo rework subjected to re- √
verification prior to delivery?
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