938H Wheel Loader JKM00001-UP (MACHINE) POWERED BY C6.6 Engine(SEBP...

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Producto: WHEEL LOADER

Modelo: 938H WHEEL LOADER JKM02227
Configuración: 938H Wheel Loader JKM00001-UP (MACHINE) POWERED BY C6.6 Engine

Pruebas y Ajustes
938H Wheel Loader and IT38H
Integrated Toolcarrier Braking and Hydraulic Fan System
Número de medio -RENR8993-03 Fecha de publicación -01/12/2008 Fecha de actualización -18/12/2008

i03356460

Service Brake Wear Indicator - Check

SMCS - 4255-535

Table 1
Required Tools
Part Number Description
185-5784 Brake Wear Gauge

Personal injury or death can result if two persons are not used in the
following procedure.

NOTICE

Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service

Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.

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Dispose of all fluids according to local regulations and mandates.

Use this procedure in order to inspect the wear on the discs for the service brakes. This procedure can
also be used to estimate the remaining service life of the brake discs.

Each individual service brake uses an indicator pin to help determine the amount of wear on an
existing service brake disc. An indicator pin is located on each side of the front and rear axle
housings.

Illustration 1 g01422229

End view of axle housing for the service brakes

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Illustration 2 g01422274

Section A-A

(1) Cap

(2) Plug

(3) Sleeve

(4) Indicator pin

(5) Notch

(6) Axle Housing

(7) Piston

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Note: The following steps require accumulator pressure for the service brakes.

1. Start the engine. Run the engine until the brake accumulators reach the cutout pressure (less
than 30 seconds).

2. Stop the engine. Engage the parking brake.

3. Thoroughly clean the area around the cap (1) for the brake wear indicator (1) and plug (2) .
Remove any excess paint that may be present on the flange face for the axle housing (6) .

4. Remove cap (1) and plug (2) .

Note: Check the friction material on the brake for wear by performing Steps 5 through 8.

5. Apply the service brake.

6. Push indicator pin (4) until contact is made with the brake piston.

7. Inspect the wear indicator pin (5) . Check the notch on wear indicator pin (5) . If the wear
indicator pin protrudes past the sleeve end (3 ) the worn brake components must be replaced.

8. Repeat Steps 3 through 7 for the other service brakes.

Note: If you install a new brake disc in any of the four service brakes, you must follow the
adjustment procedure. Repeat Steps 9 through 11.

9. Apply the service brake.

10. Push indicator pin (4) until contact is made with the brake piston.

11. Press sleeve (3) into the fitting body until the sleeve is flush with the end of the wear indicator
pin (4) .

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Illustration 3 g00110142

Oil groove depth of the brake discs

Note: The oil groove depth is the most critical dimension. If the depth of the oil grooves on the
brake disc is too shallow, oil flow will be inadequate. This can cause excessive wear and
abrasion.

12. To provide an estimate on the amount of service life for a brake disc, refer to Table 2.

Table 2
Disc Thickness Wear Chart
Estimated Percentage of The Amount of Friction Material That Oil Groove
Remaining Brake Disc Life has Worn From the Disc Depth (1)

100 0.00 mm (0.000 inch) 1.05 mm (0.041

inch)

80 0.90 mm (0.035
0.29 mm (0.011 inch)
inch)

60 0.76 mm (0.030
0.58 mm (0.023 inch)
inch)

40 0.61 mm (0.024
0.88 mm (0.035 inch)
inch)

20 0.47 mm (0.018
1.17 mm (0.046 inch)
inch)

0 0.32 mm (0.013
1.46 mm (0.057 inch)
inch)
(1)
Groove depth is the most critical measurement.

Copyright 1993 - 2012 Caterpillar Inc. Thu Oct 25 15:06:52 EST 2012
Todos los derechos reservados.
Red privada para licenciados del SIS.

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