Log Book Week 1

PART C : DAILY ACTIVITY REPORT

Week 1

Time
# Date Work Summary / Daily Activity Taken

1 03/02/2020 - PILGRIMAGE - TAKE ONE DAY LEAVE 0

hour/s

2 04/02/2020 BRIEFING BY HARJIT, MR CHU AND NUR ZAIHAN HARJIT - FILL DETAIL IN A FORM, BACKGROUND 8
INFORMATION. - BRIEFING ABOUT DISCIPLINE, ATTITUDE DURING THE WORKING PERIOD, hour/s
REPRESENTING TO THE SHAEFER KALK BEFORE 8.15 A.M. - THE WORKING HOURS FROM 8.30 A.M. UNTIL
5.00 P.M. AND THE BREAK TIME IS FLEXIBLE. - THUMBPRINT PROCEDURE IS REPLACING WITH A PUNCH
CARD. - GAZETTED HOLIDAY AS THE GOVERNMENT STATED SUCH AS MAULIDUR RASUL, HARI RAYA
AIDILFITRI, CHINESE NEW YEAR, ETC. - ANNUAL LEAVE NOT PROVIDED, ONLY PROVIDE FOR A GATE
PASS, MC. - IDENTIFICATION BADGE AND UNIFORM IS NOT PROVIDED - CANTEEN AND SOCIAL
FACILITIES, CANTEEN ARE PROVIDED RM3.50 PER DAY, FREE TO JOIN THE SOCIAL FACILITIES. - SALARY
CALCULATION IS NOT PROVIDED - ALLOWANCES ARE PROVIDED FOR RM1100 PER MONTH - THE
BRIEFING, BONUS, PAY DAY AND HOW SALARY IS PAID, TRAINING PROGRAMMES, TYPHOID INJECTION
ARE NOT PROVIDED. NUR ZAIHAN - EXPLAINED THE HISTORY OF THE COMPANY, OVERVIEW THE RANGE
COMPANY¿S PRODUCT AND SERVICES AND SHE. - WEAR THE PPE (MASK, GOGGLE, HELMET, AND EAR
PROTECTION) DURING ENTERING THE PLANT, SINCE MOST OF THE EQUIPMENT PRODUCING 90DB, (NEED
TO BELOW 80DB) - THE COMPANY STARTED IN 1997, KUALA KETIL MALAYSIA, BASED ON GERMANY,
DEVELOPED BY THE SCHAEFER FAMILY. - THE COMPANY PRODUCT CONSISTS OF QUICKLIME, PCC
(PRECIPITATED CALCIUM CARBONATE) AND HYDRATED LIME. - FOCUSING ON FOOD GRADE PRODUCT
AND HIGH-END QUALITY CALCIUM CARBONATE. MR CHU - EXPLAINING THE POLICY, SUSTAINABILITY
OF THE SCHAEFER KALK. - EXPLAINING THE REGULATIONS ISO 9001, ISO 22000, FSSC 22000, ISO/TS 22002-
1, WHICH IS FOR GOOD MANUFACTURING PRACTICE FOR PHARMACEUTICAL EXCIPIENTS AND
UPDATE/IMPROVE THE REGULATIONS FOR THE SAFETY.

3 05/02/2020 - SUPERVISE BY PROCESS ENGINEER, LUQMAN - STUDY THE GENERAL PROCESS FLOW OF THE LIME 8
PRODUCTION - LIMESTONE (CACO3) ARE COLLECTED AND TRANSFER TO KILN, WHICH IS HEATED AND hour/s
PRODUCE QUICKLIME (CAO). - SOME OF THE QUICKLIME MAY BE STOCK AS PRODUCT (HARDBURN), AND
THE REMAINING WILL CONTINUE TO THE PCC (SOFTBURN) OR HYDRATED LIME (SOFTBURN). - STUDY
THE THEORETICAL PART OF THE HYDRATION PROCESS, EQUIPMENT (START-UP, MAINTENANCE,
PRECAUTION), OPERATION PRINCIPLE, AND CHEMICAL REACTION. - INTRODUCE THE LAB ANALYSIS FOR
TESTING THE PRODUCT AT EACH PROCESS PART. - STUDY THE HYDRATION EQUIPMENT. - THE
HYDRATION EQUIPMENT CONSIST THREE IMPELLER/PADDLE SHAFT, WHICH IS THE 1ST STAGE KNOWN
AS BLENDING PROCESS, 2ND STAGE IS REACTION, AND 3RD IS STABILIZER. - THE BLENDING PROCESS
WHICH IS WATER INTRODUCED TO THE QUICKLIME (0 ¿ 15MM) AND BLEND - THE REACTION PROCESS
WHICH IS THE REACTION TENDS TO HOMOGENIZE CAO WITH WATER - THE STABILIZER IS TO ENSURE
THAT MOST OF THE CAO ARE REACT WITH WATER TO PRODUCE HYDRATE LIME. - THE PROCESS IS
KNOWN AS THE EXOTHERMIC REACTION. - THE WATER CONTENT IS NEED TO BE PERFECT, IF THE WATER
CONTENT TOO LOW, THE HYDRATED LIME TEND TO BE HOT, IF TOO MUCH THE HYDRATED LIME TEND
TO BE MORE WET AND STICKY TO THE IMPELLER. - AS THE FLOWRATE OF THE FEED INCREASE, THE
AMOUNT OF THE WATER ALSO NEED TO INCREASE. - INTRODUCE TO THE CONTROL ROOM. - DIVIDE INTO
THREE PART WHICH IS CONTROL KILN, PCC AND HYDRATED LIME. - CONTROL THE PROPERTIES OF THE
PROCESS SUCH AS TEMPERATURE, PRESSURE, FLOWRATE ETC - ADJUSTING THE PARAMETER TO MEET
REQUIREMENT. - TROUBLESHOOTING.

4 06/02/2020 - DETAILED STUDY ON THE HYDRATION PROCESS FLOW STARTED FROM QUICKLIME (CAO) UNTIL 8
PRODUCING THE HYDRATED LIME. (REFER TO THE HYDRATED LIME PROCESS SHEET) - THE HYDRATED hour/s
LIME CONSIST OF THREE TYPES WHICH ARE P58S, P58 AND HL96. - P58S IS THE BEST QUALITY WHICH IS
HAVE THE CO2 VALUE BELOW THAN 0.5, P58 HAVE CO2 VALUE RANGE IN BETWEEN 0.80 TO 0.50 AND HL96
IS ABOVE THAN 0.80 - THE HYDRATED LIME PROCESS IS A PROCESS WHICH IS THE QUICKLIME BLEND
WITH WATER. - THE PROCESS FLOW IS QUITE COMPLEX DUE TO ENSURE THE QUALITY HYDRATED LIME
ARE ACHIEVE. - THE EQUIPMENT INVOLVE IN PRODUCTION OF HYDRATED LIME INCLUDE ROF, SCREW
CONVEYER, HYDRATOR, BUCKET, CIM-CAGE, SEPARATOR B, C AND D, CYCLONE, SEPARATION FILTER,
ETC. - THE PROCESS FLOW CAN BE REFER AT THE SHEET.
 Week 1

5 07/02/2020 - ASSIST PROCESS ENGINEER IN LOSS ON IGNITION TEST (LOI). - THIS TEST USED IN INORGANIC 8
ANALYTICAL CHEMISTRY AND SOIL SCIENCE. - IT CONSISTS OF STRONGLY HEATING ('IGNITING') A hour/s
SAMPLE OF THE MATERIAL AT A SPECIFIED TEMPERATURE, ALLOWING VOLATILE SUBSTANCES TO
ESCAPE, UNTIL ITS MASS CEASES TO CHANGE. - HIS MAY BE DONE IN AIR, OR IN SOME OTHER REACTIVE
OR INERT ATMOSPHERE. - PLACING IT IN A TEMPERATURE-CONTROLLED FURNACE FOR A SET TIME,
COOLING IT IN A CONTROLLED (E.G. WATER-FREE, CO2-FREE) ATMOSPHERE, AND REDETERMINING THE
MASS. THE PROCESS MAY BE REPEATED TO SHOW THAT MASS-CHANGE IS COMPLETE. - THE SAMPLES
ARE TAKEN IN EVERY SELECTED PROCESS STAGES, SUCH AS INLET, GRIT SEPARATION C, ETC - THE
VOLATILE MATERIALS LOST USUALLY CONSIST OF 'COMBINED WATER' AND CARBON DIOXIDE FROM
CARBONATES. - QUALITY TEST - PYRO-PROCESSING, CALCINATION OF LIME, THE LOSS ON IGNITION OF
THE RAW MATERIAL IS ROUGHLY EQUIVALENT TO THE LOSS IN MASS THAT IT WILL UNDERGO IN A KILN.
- THE LOSS ON IGNITION OF THE PRODUCT INDICATES THE EXTENT TO WHICH THE PYROPROCESSING
WAS INCOMPLETE. - ASSIST CHEMIST IN RESEARCH DEVELOPMENT OF COATING USING PRECIPITATE
CALCIUM CARBONATE (PCC) 100 MIX WITH STEARIC ACID. - THE RESEARCH ARE TESTING AND DEVELOP
IN PILOT BATCH STAGE. - PCC (1.8KG) WERE HEATED INSIDE FURNACE UP TO 140¿ FOR 2 HOURS. THEN,
THE PCC TRANSFER TO THE PILOT BATCH MIX WITH 18G OF STEARIC ACID POWDER AND LEFT FOR 1
HOUR. - THE PCC WILL UNDERGO HYDROPHOBIC TEST WITH WATER.

PART D : WEEKLY ACTIVITY REPORT

Work Summary / Daily Activity : BRIEFING ABOUT SAFETY, COMPANY BACKGROUND, ALLOWANCE. INTRODUCING TO
THE PROCESS FLOW OF CALCIUM
CARBONATE PROCESS, RESEARCH AND DEVELOPMENT OF COATING.
Instruction for Supervisor

Please confirm the student activity report on the related Week 1 before making evaluation and comments. Tick (√) on the appropriate checkbox :

WEEKLY EVALUATION BY INDUSTRIAL SUPERVISOR

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