CONTENTS

Presentation of Rade Koncar - Service 2

Product Range and Techical Data 5
Testing on a transformer 3 7
Shipping and instalation 8

e objective of this catalogue is to assist you in de ning your needs and optimizing your choices by looking
at the characteristics of transformers in a little more detail. In this regard, we will present to you the various
design and construction echniques adopted by Rade Koncar - Service which allow us to manufacture trans-
formers in line with the strictest industry standards.

Production Range 50kVA - 1600kVA, 36kV

for More an 60 years

Service Range 50kVA - 80MVA, 110kV

for More an 70 years

1 | Contents
 WHO ARE WE
Rade Koncar - Service and repairs of electrical products is founded in 1948. en known as compa-
ny JUG it’s specialization was repairs on oil distributive transformers and electric motors. By the time of
1953 it begins with production of oil distributive transformers. In 1967, the company becomes part of
Rade Koncar - Zagreb, the biggest company in the eld of electrical industry on the teritory of former
Jugoslavia. In 1990, the company becomes part of the Holding Rade Koncar - Aparatna Tehnika - Skopje and
in 1996 Rade Koncar - Service becomes independent company with private ownership by the respected and
experianced managment that still caryes out unprecedented services.

Today, Rade Koncar - Service together with the company Rade Koncar - TEP (founded in 2006) is the biggest
factory in the south-west region of the Balcan that brings excelance and e cency to the market in the eld
of production, repairs and services on power and distribution transformers, electrical motors and gener-
ators, reduction and elemination of harmful ingredients PCBs in transformer oil, mid voltage and high
voltage electrical components and industrial tests according to the IEC regulations.

Our vision is to be leaders and pioneers in the services that we offer; our focus is the satisfacion of our
customers and our mission are our social responsibilities. We seek excellence from our self, create safe
working conditions for our employees and the sensitive enviorment.

2 | Who are we
GENERAL INFO & PRODUCT RANGE
At present, the improvment of the energy efficiency cannot be considered a slogan anymore, but a need of our time.
OUR high efficiency transformers are created for this purpose and they guarentee:
- Saving in operating costs of the plant due to low losses.
- Consumtion reduction of energy resources.
- Reduction of CO2 emissions.

PARTICULARITIES OF AN OILFILLED TRANSFORMER

- e extreme exibility of the heat reducing waves present on the
transformer tank, allows to compensate the volume increases of the
insulating uid related to its operating temperature.
- e leak-proofness of the transformer tank prevents the absorp-
tion of humidity, making it “Maintenance free”.

- Reference Norms :
• EN 60067-1 to 10
• ECO DESIGN DIRECTIVE EU 548/2014

- RADE KONCAR - SERVICE guarantees the use of insulating ids free

from PCB.
- e coils are designed and built so that the transformer may operate on
full-load conditions in strict compliance with A thermal clase.
- Our spacing capacity is up to 80MVA and 110kV(HV) power transformers.

With experiance, competency and facilities in Macedonia and Serbia we have supplied thousands of Distribution transformers
on the local and neighboring markets.

Our objective is to acheeve customer satisfaction through timely compliance with customer demands and requierments.

WE, Rade Koncar - Service located in Skopje, Macedonia aims in production of Distribution transformers with the purposce to
meet the needs of public utilities as well as in neiboring markets.

3 | General Info
 MAGNETIC CORE

e magnetic core is built of grain-ori-

ented electrical steel sheets and we use
the step lap techology and assembly in
order to reduce the abnormal overheat-
ing risks and decrease of noise. e cores
are pre-cut and assembled from our long
term partners. e step-lep stacking is the
standard technique applied. at way our
design has reduced losses and acceptable
by standard noise levels.

WINDINGS
Our type of windings are circular adn eliptical/oval. For up to 400kVA if not speci ed otherwise, the low voltage windings are made
from rectangular copper or aluminium wire, from 400kVA up to 1600 kVA, the low voltage windings are made strictly from coper
or aluminium foil. e high voltage windings are made of round or rectangular aluminium or copper winding depending on the
voltage that is required.

TANK, OIL AND DRYING

All mechanical parts except for corrugated walls are produced in Rade Koncar - TEP which is our daughter company. During pro-
duction, special care is given to surface treatment and welding. Our tank design is fully computerized and designed to withstand
full vacuum. Our facility offers fully automated oil and drying vacuum furnace with which the production period is more efficient.

4 | Parts and Process

TECHNICAL DATA
DESCRIPTION
- e oil- lled distribution transformers have the following features
• Cooling ONAN.
• ey may be installed either inside or outside.
• Anti-corrosion surface treatment.
• Suitable for heavy working conditions.
• Tested according to IEC 60076 standards.

Standard components and accessories:

a b
d e
Optional components and accessories:
c a. Rating plate
b. HV porcelain bushing
c. LV porcelain bushing
d. Off-load tap-changer
e. N°2 earthing terminals
f. Liing eyes
g. Truck with rollers for lengthways or sideway travel
h. Drain valve
f i. Safety valve
j. Air dehydrating breathers, for transformers with conservator
k. Oil level indicator, for transformer with conservator
g h i j k

l. Plug-in HV terminals
m. ermometer, for thermometer pocket
n. Oil level indicator for HTR l m n o p
o. RIS or equivalent for HTR
p. Buchholz Relay

5 | Technical Data
 CONSERVATOR TYPE TRANSFORMER

GENERAL POSITION OF EQUIPMENT

1. HV Insulator, 2. LV Insulator, 3. Rollers, 4. Liing Eyes, 5. Draining valve, 6a. Off load tap-changer for regulation,
6b. Off load tap-changer for voltage, 7. Contact thermometer, 8. Oil lling cap, 9. Earthing terminal, 10. Rating plate,
11. Corrugatet nn walls, 12. Oil level indicator, 13. Conservator tank, 14. Buchholz Relay, 15. Air dehydrating breather.

HERMETICALLY SEALED TRANSFORMER

GENERAL POSITION OF EQUIPMENT

1. HV Insulator, 2. LV Insulator, 3. Rollers, 4. Liing Eyes, 5. Draining valve, 6a. Off load tap-changer for regulation,
6b. Off load tap-changer for voltage, 7. Contact thermometer, 8a. Pressure relief tube, 8b. Presure relief valve 9. Earthing terminal,
10. Rating plate, 11. Corrugatet nn walls.

6 | Types
• Tap changer regulation: ± 2x2.5% • Temperature rise (OIL): 60K • Altitude max.: 1000m
• Frequency: 50Hz • Temperature rise (WINDING): 65K
• Cooling: ONAN • Material windings: Cu-Cu

THREE PHASE OIL IMMERSED TRANSFORMERS

MAX IMPUT VOLTAGE HV SIDE 12kV, LV SIDE 1.1kV Bo/Ck
RATED POWER kVA 50 100 160 250 400 630
NOLOAD LOSSES W 110 180 260 360 520 730
LOAD LOSSES AT 75 °C W 875 1475 2000 2750 3850 5400
NOISE
SOUND POWER LEWEL (Lwa) dB(A) 47 47 49 52 55 55

(RATED HV 10kV, 6kV)

RATED POWER kVA 50 100 160 250 400 630
SHORT CIRCUIT VOLTAGE Uk % 4 4 4 4 4 4
PRIMARY RATED CURRENT - 6kV A 4.81 9.62 15.4 24.06 38.49 60.62
PRIMARY RATED CURRENT - 10kV A 2.89 5.77 9.24 14.43 23.09 36.37
SECONDARY RATED CURRENT -0.42kV A 68.7 137.5 220 343.7 549.9 866
SECONDARY RATED CURRENT -0.4kV A 72.17 144.34 213 360.84 577.35 909.33
VECTOR GROUP Yzn5 Yzn5 Dyn5 Dyn5 Dyn5 Dyn5

HERMETICALLY SEALED - SIZE AND WEIGHTS (APPRO.)

LENGTH (L) mm 900 1000 1100 1400 1550 1850
WIDTH (W) mm 630 650 670 800 950 1000
HEIGHT (H) mm 1150 1280 1350 1500 1600 1700
DIS. BETWEEN WHEELS (R) mm 420 420 520 520 620 620
DIS. BETWEEN HV BUSH. mm 200 200 200 200 200 200
DIS. BETWEEN LV BUSH. mm 120 120 120 120 120 140
OIL WEIGHT kg 130 170 185 250 300 350
TOTAL WEIGHT kg 510 620 790 1000 1600 1900

| Bo - Ck, Cu/Cu
• Tap changer regulation: ± 2x2.5% • Temperature rise (OIL): 60K • Altitude max.: 1000m
• Frequency: 50Hz • Temperature rise (WINDING): 65K
• Cooling: ONAN • Material windings: Cu-Cu

THREE PHASE OIL IMMERSED TRANSFORMERS

MAX IMPUT VOLTAGE HV SIDE 24kV, LV SIDE 1.1kV Co/Bk
RATED POWER kVA 50 100 160 250 400 630 1000
NOLOAD LOSSES W 125 210 300 425 610 860 1100
LOAD LOSSES AT 75 °C W 875 1475 2000 2750 3850 5400 9500
NOISE
SOUND POWER LEWEL (Lwa) dB(A) 47 49 52 55 58 60 63

(RATED HV 20/10kV, 20kV)

RATED POWER kVA 50 100 160 250 400 630 1000
SHORT CIRCUIT VOLTAGE Uk % 4 4 4 4 4 4 6
PRIMARY RATED CURRENT- 20kV A 1.44 2.9 4.62 7.22 11.55 18.19 28.87
PRIMARY RATED CURRENT- 10kV A 2.89 5.77 9.24 14.43 23.09 36.37 57.74
SECONDARY RATED CURRENT-0.42kV A 68.7 137.5 220 343.7 549.9 866 1374.6
SECONDARY RATED CURRENT-0.40kV A 72.17 144.34 213 360.84 577.35 909.33 1443.4
VECTOR GROUP Yzn5 Yzn5 Yzn5 Dyn5 Dyn5 Dyn5 Dyn5

WITH CONSERVATOR - SIZE AND WEIGHTS (APPRO.)

LENGTH (L) mm 1050 1150 1250 1320 1500 1600 1860
WIDTH (W) mm 510 620 570 670 730 730 900
HEIGHT (H) mm 1380 1450 1550 1650 1750 1850 1960
DIS. BETWEEN WHEELS (R) mm 420 520 520 520 620 620 800
DIS. BETWEEN HV BUSH. mm 265 265 265 265 265 265 300
DIS. BETWEEN LV BUSH. mm 120 120 120 120 120 140 220
OIL WEIGHT kg 140 180 230 280 400 500 680
TOTAL WEIGHT kg 480 650 880 1100 1600 2160 2820

(RATED HV 10kV)
RATED POWER kVA 50 100 160 250 400 630 1000 1250
SHORT CIRCUIT VOLTAGE Uk % 4 4 4 4 4 4 6 6
WITH CONSERVATOR - SIZE AND WEIGHTS (APPRO.)
LENGTH (L) mm 1060 1180 1210 1220 1580 1650 1890 1950
WIDTH (W) mm 560 660 680 750 690 800 1040 960
HEIGHT (H) mm 1120 1160 1280 1320 1500 1760 1810 1950
DIS. BETWEEN WHEELS (R) mm 420 420 520 520 620 620 800 800
DIS. BETWEEN HV BUSH. mm 200 200 200 200 200 200 300 300
DIS. BETWEEN LV BUSH. mm 120 120 120 120 120 140 220 220
OIL WEIGHT kg 110 130 160 180 320 440 480 640
TOTAL WEIGHT kg 410 560 790 960 1480 2020 2660 3250

| Co - Bk; Cu/Cu
TESTING ON A TRANSFORMER
On each manufactured transformer, in accordance to IEC 60076, prior to nal inspection and dispatch to
customer, the following routine tests are conducted:

- MEASUREMENT OF WINDING RESISTANCE;

- MEASURMENT OF VOLTAGE RATIO AND CHECK OF VECTOR GROUP;
- MEASURMENT OF SHORT - CIRCUIT IMPEDANCE VOLTAGE AND LOAD LOSSES;
- MEASURMENT OF NO-LOAD LOSS AND NO-LOAD CURRENT;
- APPLIED VOLTAGE DIELECTRIC TEST;
- DIELECTRIC STRENGTH TEST OF INSULATING OIL.

Our testing labaratory is equiped with compete

test equipment and devices which are operated by
the most quali ed and experienced testing team in
the area. e testing laboratory is accredited under
IEC 17025 standard.

Upon the client’s request, in colaboration with a re-

nowned independent laboratory from Macedonia
and Serbia, prior to dispatch and in accordance with
IEC 60076, the folowing type and specal tests can be
preformed:

- Temperature Rise Test;

- Lightning Impulse Test;
- Short-circuit Withstand Test;
- Sound Level Noise;
- Measurment of dissipation factor.

Aer nal inspection and passing of the routine or

requested tests, the client receives a test report.

7 | Testing
 SHIPPING AND INSTALLATION
Depending on transportation considerations,
we, RADE KONCAR - SERVICE can ship the
transformers either with or without bushings,
conservator, oil, accesories.

Our experience in delivering new distribution

transformers and serviced power transformers
covers the complete Balkan peninsula and we
guarante fast and reliable transportation.

e Installation of the transformer can either

be done by the customer or by our experienced
Field Service Crew of technicians and engineers.

8 | Shipment