6G11TAG24-250kva - Engine Parts PDF

Spares parts Catalogue G-Series: - 6G11TAG Engine
GREAVES COTTON LTD

6G11TAG Diesel Engine
CPCB II
SPARE PARTS CATALOGUE
GREAVES COTTON LTD.

Diesel Engines Unit,
Chinchwad, Pune- 411019, India,
Tel: (91) – 20 – 67308200
Fax: (91) – 20 – 27472276
E-mail: gensetcare@greavescotton.com
Doc no. 141100066014 Page 1

Parts Ordering Guidelines:

Genuine Greaves Cotton Limited Parts and service facilities are available all over India. There are
Greaves Cotton Limited appointed sales and service locations giving service support to the engines
owned by you. Each distribution outlet is thoroughly equipped with technical data, factory trained
mechanics, modern equipments and a full adequate stock of Genuine Greaves Cotton Limited Parts.
For quicker and better service, your parts requirements should be ordered from your nearest Greaves
Cotton Limited Distributer or Dealer. At any of the locations prompt, intelligent, courteous service is a
basic trade-mark. Each is ready and eager to help in every possible way through personal contact or
through the mail-at your convenience.
The satisfactory ordering and receiving of parts by the purchase is greatly dependent upon the proper use
of available information. In order that all avoidable errors may be eliminated, the following instructions are
offered as the purchaser's guide:
1. Write your order clearly, using a soft media if possible.
2. Be sure to list the correct part number. If in doubt as to the correct part number, state the
model and serial number of the engine on which the part is to be used. Part numbers are
usually located in various places on the part itself.
3. When possible, arrange your purchase order in part number numerical sequence.
4. Please specify shipping instructions, if any, preferable to you.
5. State your company name and shipping address clearly.
Genuine Greaves Cotton Limited means QUALITY: They’re designed and engineered to fit best in your
Greaves Cotton Limited. Each part is made of the highest quality and accuracy-by the top craftsman of
the trade.
You can be sure a Genuine Greaves Cotton Limited Part will fit better-do the job better-lessen the
chances of costly breakdown. When you buy replacement parts, buy quality. Buy Genuine Greaves
Cotton Limited.
YOU OWN BEST...REPAIR WITH THE BEST
No part of this manual may be copied, photocopied, reproduced, translated or stored in a retrieval system
by any means electronic, mechanical or otherwise without prior permission in writing of Greaves Cotton
Limited.
Visit us at:
www.greavescotton.com
Doc no. 141100066014 Page 2

Customer Service Information
Service personnel are expected to fill the details as mentioned below, while he visits for the first
service. Such data will help customer while ordering spare parts.
Engine Model
--------------------------------------------------------------------------
Engine Serial No.

--------------------------------------------------------------------------
Fuel Injection Pump No.

--------------------------------------------------------------------------
Injector No.
--------------------------------------------------------------------------
Fuel Filter No.

--------------------------------------------------------------------------
Lube Oil Filter No.

--------------------------------------------------------------------------
Air Filter No.

--------------------------------------------------------------------------
Turbocharger No.
--------------------------------------------------------------------------
Since improvements are made from time to time the contents, in the parts catalog are subject to
change without notice
Doc no. 141100066014 Page 3

About part indentation used in the

Parts Catalogue
The subject parts catalog uses parts indentation method to break sub level parts under their
corresponding top assembly.
By placing an order on corresponding top level assemblies / Bills of material the individual parts under
that top assemblies / Bills of material can be obtained
Indentation can be explained as under -
Example-
Level Part Number Part Name Quantity

.1 P21101700016 Cam Shaft 1
..2 P21103250014 Tappet 8
..2 P21101700024 Chilled Camshaft Finish 1
...3 P21101700023 Semi-Finish Chilled Camshaft 1
....4 P21101700022 Camshaft Chilled Casting 1
..2 P21106730014 Segment for Camshaft 1
..2 602000500825 Hex screw (M8x1.25x25 Cl8.8) 6
..2 P21103710034 Gear, Camshaft 1
..2 602201000614 Solid Dowel Pin M6x14mm 1
..2 602150100084 Washer (M8x17x1.6) 6
Level '1' assembly P21101700016 in above example is a top Bill of Material / Assembly.
Level '2' items namely P21103250014, P21101700024, are included in P21101700016. Hence these
items are shifted to the right of P21101700016 by one space.
P21101700024 is also a Bill of Material which includes parts, namely P21101700023. As P21101700024
is of level '2' here, these parts are of level '3'. Hence these are shifted to the right of P21101700024 by
one space.
In above example if you order on Cam Shaft P21101700016 of level '1', you will receive all the parts of
level '2', '3'.& level ‘4’.
If you order on sub assembly P21101700024 of level '2', you will receive all the parts of level '3' listed
below this level '2' subassembly.
If required, parts of level '2' & level '3' can be ordered individually.
Doc no. 141100066014 Page 4

Modification Summary
Sr No. Rev No. Modification Date
1 00 New Release 16.05.2014
Doc no. 141100066014 Page 5

Table of Contents
AIR FILTER AND MOUNTING ALTERNATOR ARRANGMENT AIR INLATE MANIFOLD
CON-ROD & PISTON

CAM SHAFT ASSEMBLY CRANK CASE
CRANK SHAFT CYLINDER HEAD ASSEMBLY CENTRIFUGAL FILTER
Doc no. 141100066014 Page 6

Continued…
DAMPER ENGINE FOOT EXHAUST MANIFOLD
ASSEMBLY NOT COMPLITED
FLYWHEEL
EXHAUST ELBOW ELECTRICAL GOVERNOR
GEAR TRAIN ASSEMBLY

FRONT COVER ASSEMBLY FUEL PUMP
Doc no. 141100066014 Page 7

Continued…
GEAR END CASING LUB OIL HEADER AND FILTER

HOUSING FLYWHEEL
RADIATOR ARRANGEMENT SHEET METAL SUMP

STARTER
TURBOCHARGER
ASSEMBLY WATER INLET PIPE WATER MANIFOLD
Doc no. 141100066014 Page 8

AIR CLEANER MOUNTING ARRANGEMENT
Ref Level
Part No. Description Qty Remarks
No. No.
AIR CLENAER MOUNTING ARRANGMENT
.1 141109236107 1
6G11TAG5
1 ..2 105413100106 AIR FILTER DRY TYPE 6G11 1
2 ..2 141108616204 HOSE (TURBO TO AIR FILTER) 1
3 ..2 141106236024 PLATE (AIR FILTER MOUNTING) 1
4 ..2 602000501025 HEXSCREW 4 M10X25 8.8
5 ..2 602150100105 PLAIN WASHER 4 A10.5 (M10)
4 ..2 602000501025 HEXSCREW 2 M10X25 8.8
5 ..2 602150100105 PLAIN WASHER 4 A10.5 (M10)
6 ..2 602100540100 HEX. NUT 2 M10 -M-10
- ..2 104015150104 T bolt clamp TB104 2
Doc no. 141100066014 Page 9

ALTERNATOR ARRANGEMENT
Doc no. 141100066014 Page 10

REF LEV
PART NO. DESCRIPTION QTY. REMARKS
NO. NO.
BATTERY CHARING ALT ASSEMBLY
.1 141190796038 1
6G11
1 ..2 000767530321 ALT.W/O PULLY AUTLECK/SPR 1
2 ...3 P21103810034 PULLEY FOR ALTERNATOR DRIVE 1
3 ..2 P21103300064 SPACER ALTR MTG CAST BRACKET 1
4 ..2 141103400044 PLAIN WASHER 6 M10
5 ..2 602000101011 BOLT 2 M10X110
6 ..2 141103510825 FLANGED BOLT 4 M8X25 8.8
7 ..2 602100540100 HEX. NUT 4 MM10
AX49-
8 ..2 P03450211258 COGGED BELT 2
1258L
9 ..2 602160100160 SPRING WASHER 1 M-16
10 ..2 602100540160 HEX NUT 1 M16
11 ..2 141106236035 BRACKET CHARGING ALT G11 1
12 ..2 141103510135 TENSION BOLT 6G11 1
13 ..2 141103510124 SWIVEL BOLT 6G11 1
- ..2 623403400714 DISC/WASHER 2
Doc no. 141100066014 Page 11

AIR INLET MANIFOLD
Doc no. 141100066014 Page 12

Ref Level
No. No.
.1 141109206017 AIR INLET MANIFOLD ASLY 6G11NA 1
1 ..2 P21108510014 GASKET, AIR INTAKE MANIFOLD 6
2 ..2 602000101050 HEX BOLT 12 M10X50 8.8
3 ..2 141103400044 PLAIN WASHER 12 M10 200HV
4 ..2 141109206014 AIR INLET MANIFOLD M/C AL 6G11NA 1
Doc no. 141100066014 Page 13

CAM SHAFT
Doc no. 141100066014 Page 14

Ref Level
No. No.
.1 141101706016 CAM SHAFT 6G11 1
1 ..2 141101706024 CAMSHAFT FINISH 1
2 ..2 P21103250014 TAPPET 12
3 ..2 602201000614 SOLID DOWEL PIN 1 M6X14MM
4 ..2 141103510825 FLANGED BOLT 6 M8X25 8.8
5 ..2 P21103710034 GEAR, CAMSHAFT 1
6 ..2 P21106730014 SEGMENT FOR CAMSHAFT 1
Doc no. 141100066014 Page 15

CONNECTING ROD AND PISTON
Doc no. 141100066014 Page 16

Ref Level
No. No.
.1 141101604068 CON ROD + PISTON ASSEMBLY 6G11 6
..2 141101600028 CON ROD ASSLY COMPLETE 6G11TAG5 6
...3 141101600027 CONN.ROD & CAP ASSLY 6G11TAG5 6
1 ....4 P21101500026 CONNECTING ROD WITH SERRATIONS 6
2 .....5 P21103530024 CON.ROD BOLT 12 M12X1.25X67
3 ....4 141104314012 CONROD BUSH MATRL B05R 6
4 ....4 P02201000414 LOCKING PIN 6
- ...3 P21104306017 CON ROD BRG SET (TOP + BOTTOM ) LEON 6
5 ....4 P21104306014 CONN. ROD BRG. (TOP) 6
6 ....4 P21104306024 CONN. ROD BIG END BRG (BOTTOM) 6
- ..2 141101604066 PISTON ASSEMBLY+RING SET 6G11 6
7 ...3 P21101600114 PISTON 6 DIA 108 61.8CC
8 ...3 141101606086 PISTON RINGSETS 6 DIA 108
9 ...3 105020303803 GUDGEON PIN BORE 108 6
10 ...3 603050100016 CIRCLIP, LIGHT A 16 IS3075 12
11 ..2 P21108530134 GASKET, PISTON COOLING NOZZLE 6
12 ..2 P21104650046 PISTON COOLING NOZZLE ASSLY 6
13 ...3 P21103550024 TIP FOR PISTON COOLING NOZZLE 6
14 ...3 P21109010034 TUBE, PISTON COOLING NOZZLE 6
15 ...3 P21104650044 BODY PISTON COOLING NOZZLE(MS) 6
16 ..2 604920100814 COPPER WASHER 6
17 ..2 602201000814 PISTON COOLING NOZZLE DOWEL 6
18 ..2 P04043300826 BANJO SCREW 6 M8X26
Doc no. 141100066014 Page 17

Crank Case
Doc no. 141100066014 Page 18

Ref Level
No. No.
.1 141101106048 CRANK CASE ASSLY 6G11 133 STROKE 1
..2 141101106047 CRANK CASE SUB ASSLY 133 STROKE 1
1 ...3 141101106026 CRANKCASE MACHINED 6G11(108X133) 1
- ....4 141101106025 CRANKCASE MC STAGE 1 133STROKE 1
2 ....4 P21104320012 CAM BUSH SEMI FINISH 1
3 ....4 141101010042 MB_CAP_THRUST_END 1
4 ....4 141101010052 MB_CAP_03 6
5 ....4 P21103500024 MAIN BEARING CAP BOLTS G11 14
6 ....4 P21103400054 WASHER FOR MB CAP 14
7 ....4 620609760024 BRASS CAP 5
8 ....4 620609760014 CAP BRASS 7
9 ....4 632413270014 STOPPER 10X11 ALUM PLUG 10
10 ....4 102041002020 GRUB SCREW 1 M20X20MM LG
- ....4 623413270044 PLUG ALU. 2
11 ...3 602201500406 SPRING DOWEL PIN 7 4X6MM
12 ...3 141104306017 MAIN BEARING G11 7
13 ....4 P21104300014 M BRG HALF TOP SHELL 7
14 ....4 P21104300024 M BRG HALF BOTTOM SHELL 7
15 ...3 602201001020 SOLID DOWEL PIN 2 M10X20MM
17 ...3 602060501415 HEX PLUG 1 M14X1.5
18 ...3 604920101418 CU.WASHER 1 M14X18X1.5
- ...3 623413270044 PLUG ALU. 1
19 ..2 141101320064 CYLINDER LINER 108 BORE W/O NECK ROLLED 6
- ..2 104932111144 O RING, (LINER) 12
Doc no. 141100066014 Page 19

CRANK SHAFT
Doc no. 141100066014 Page 20

Ref Level
No. No.
.1 141101406037 CRANKSHAFT ASSEMBLY 133 STROKE 1
..2 141101406036 CRANKSHAFT ASSLY 133 Stroke 1
1 ...3 141101406034 CRANKSHAFT FINISHED 133 Stroke 1
- ....4 141101406032 CRANK SHAFT SEMIFINISH 133 STROKE 1
- .....5 141101406031 CRANKSHAFT SEMIFINISH 6G11 133 Stroke 1
2 ....4 141106706014 6G11 BALANCE WEIGHT 8
3 ....4 102201501635 HOLLOW DOWEL 8 M16X35MM
4 ....4 602007041260 ALLEN SCREW 16 M12X60 12.9
5 ...3 P21103710014 GEAR, CRANKSHAFT 1
6 ...3 602201500416 SPRING DOWEL PIN 2 M4X16MM
- ..2 141103400017 Thrust washer pair 2
8 ...3 P21103400014 THRUST WASHER(CR.SHAFT)TOP 2
9 ...3 P21103400024 THRUST WASHER(C/S)BOTTOM 2
10 ..2 P21103300014 CRANKSHAFT SLEEVE 1
Doc no. 141100066014 Page 21

CYLINDER HEAD
Doc no. 141100066014 Page 22

Ref Level
No. No.
.1 141101800028 CYLINDER HEAD ASSEMBLY CEV BS III 6
..2 141101800027 CYLINDER HEAD SUB ASSEMBLY CEV BS III 6
...3 141101800026 CYL. HEAD ASSLY WITH INSERTS CEV BS III 6
1 ....4 141101800064 CYL HEAD CEV BSIII (INDUSTRIAL) 6
2 ...3 P21104600014 INLET VALVE 6
3 ...3 P21104600024 EXHAUST VALVE 6
4 ...3 P02403101001 VALVE SPRING OUTER 12
5 ...3 P02402201001 VALVE SPRING INNER 12
6 ...3 P21103420014 SPRING CAP 12
7 ...3 P21104620014 VALVE COLLET 24
8 ...3 P04960650121 VALVE STEM SEAL 12
9 ..2 P21103210014 PUSH ROD 12
- ..2 P21106100027 INTEGRATED ROCKER ASSEMBLY 6
10 ...3 P21106100024 INTEGRATED ROCKER SUPPORT 6
11 ...3 P21106450014 ROCKER ARM INLET 6
12 ...3 P21103270014 PLUG AL 12 DIA 4 x 3.5L
13 ...3 P21106450024 ROCKER ARM EXHAUST 6
14 ...3 P21103580014 SETTING SCREW 12
15 ...3 602100540080 HEX. NUT 12 M8
16 ...3 603050100016 CIRCLIP, LIGHT A 16 IS3075 12
17 ..2 102201501108 HOLLOW DOWEL 6 M11X8MM
18 ..2 602000100840 HEXBOLT 6 M8X40 8.8
19 ..2 604920100814 COPPER WASHER 6
20 ..2 P21108540024 GASKET CYL HD 4G11TAG3MLS 6
21 ..2 P21103500014 BOLT, CYL. HEAD 24 M14X150
22 ..2 P21107960024 PDC ROCKER COVER 6
23 ..2 P21108530304 GASKET, FOR PDC ROCKER COVER 6
24 ..2 602000120860 HEXBOLT 12 M8X60 10.9
Doc no. 141100066014 Page 23

CENTRIFUGAL FILTER MGNT.
Doc no. 141100066014 Page 24

Ref Level
No. No.
.1 141109406027 CENTRIFUGEL FILTER MTG. 1
1 ..2 141109406024 ADAPTOR FOR CENTRIFUGLE FILTER 1
2 ..2 141108536016 GASKET BENT ADAPTOR & C'CASE 1
3 ..2 602011020825 STUD 4 M8X25MM 8.8
4 ..2 141103400034 PLAIN WASHER 4 M8 200HV
5 ..2 141107406025 CENTIFUGLE FILTER 1
6 ..2 141103510825 FLANGED BOLT 5 M8X1.25X25 8.8
7 ..2 602100540080 HEX. NUT 4 M8
Doc no. 141100066014 Page 25

DAMPER
Doc no. 141100066014 Page 26

REF LEV
NO. NO.
.1 141107036028 DAMPER ASM 6G11 1
1 ..2 141107036027 6G11 TV DAMPER 1
2 ..2 141103400054 PLAIN WASHER 6 M12
3 ..2 602000501230 HEX SCREW 6 M12X30
Doc no. 141100066014 Page 27

EXHAUST MANIFOLD
Doc no. 141100066014 Page 28

Ref Level
No. No.
.1 141109316137 EXHAUST MANIFOLD ASSEMBLY SI MO 6G11 1
1 ..2 123406520015 FLANG BELLOW 1
2 ..2 123203510224 STUD 6 M8X22
3 ..2 141103400034 PLAIN WASHER 6 M8 200HV
4 ..2 602100540081 HEXNUT COPR.PLATED M8 10G 6
5 ..2 P21108530104 GASKET, EXHAUST MANIFOLD 6
6 ..2 102011071050 STUD-M10X50L 10.9CL(CU COATED) 12
7 ..2 141103400044 PLAIN WASHER 12 M10 200HV
8 ..2 602100700100 HEX NUT M10 CU COATED 12
9 ..2 123408530364 SHAPED GASKET 2
10 ..2 141109316104 EXHAUST MANIFOLD G.E 6G11 Si Mo (4) 1
11 ..2 141109316114 EXHAUST MANIFOLD F.W.E 6G11 Si Mo (2) 1
12 ..2 123203510264 STUD-M10 4
Doc no. 141100066014 Page 29

ENGINE FOOT
Doc no. 141100066014 Page 30

Ref Level
No. No.
.1 141106016017 ENGINE BEARERS 6G11 1
1 ..2 102201501635 HOLLOW DOWEL M16X35MM 4
2 ..2 P21106010014 ENGINE FOOT (GEAR END) 2
3 ..2 141103400044 PLAIN WASHER 12 M10 200HV
4 ..2 602000101250 HEXBOLT 12 M12X50 8.8
5 ..2 602000501030 HEX SCREW 4 M10X30 8.8
6 ..2 141106016024 6G11 ENGINE FOOT (FLYWHEEL END) 1
7 ..2 141106016034 ENGINE FOOT FEW (STARTER SIDE) 1
8 ..2 141103516025 LIFTING PLATE GE 6G11 1
9 ..2 141103516034 LIFTING PLATE FWE 6G11 1
10 ..2 602150611051 DISC D/234 5
- ..2 602000501040 HEX SCRREW 1 M10X40-8.8
- ..2 602150611251 DISC 2
Doc no. 141100066014 Page 31

EXHAUST ELBOW
Ref Level
No. No.
.1 123309310267 EXHAUST ELBOW. 1
1 ..2 123309310264 Elbow Exhaust 90 Deg 1
- ..2 623208500104 GASKET-T/C OUTLET 1
- ..2 123203510264 STUD- 6 M10
- ..2 602101921000 NUT 6
Doc no. 141100066014 Page 32

ELECTRICAL GOVERNOR
Ref Level
No. No.
.1 141107230026 ELEC GOVERNOR ASM 6G11 24V 1
..2 141106549026 ELECTRONIC GOV.-24VDC,GAC MAKE 1
...3 141106549025 ELE. GOV.-24VDC=ACTUATOR+ESD 1
....4 106902090005 ACTUATOR ADC 225 S 1
....4 106902090053 ELE.GOVERNOR CARD-ESD5111 1
...3 105652190001 MAG.PICK-UP-GAC-MSP6721 1
..2 141106370425 GOVERNER MOUNTING BKT 6G11 1
..2 141103510825 FLANGED BOLT 4 M8X25 8.8
..2 P21103201004 STUD FULL L=100 THRD L=25 BOTH 1
..2 602700550081 PSF-8-M6X1 SWIVEL JOINT 1
..2 602700550082 PSFL-8-M6X1 SWIVEL JOINT 1
..2 602100540060 HEX. NUT 5 M6 DIN 934M-10
..2 602101000006 HEX.NUT M6 L.H. CL/8 1
..2 602160100060 SPRING WASHER M-6 4
..2 141103400084 PLAIN WASHER 10 M6 200HV
..2 602000501025 HEXSCREW 2 M10X25 8.8
..2 602150100105 PLAIN WASHER 2 A10.5 (M10)
..2 602000100630 HEX BOLT 4 M6X30 CL/8.8
..2 P21106410014 ADJUSTING LINK-ELE.GOV.=4G11 1
..2 P21106370115 FINE SPEED ASSLY 1
..2 602000501420 HEX BOLT 2 M14X20.8.8
..2 141103400064 PLAIN WASHER 2 M14 200HV
Doc no. 141100066014 Page 33

FLYWHEEL
Doc no. 141100066014 Page 34

REF LEV
NO. NO.
.1 141101456017 FLYWHEEL ASSLY 6G11 1
..2 141101456015 FLYWHEEL WITH RING GEAR 1 SAE 14
1 ...3 141101456014 6G11 FLYWHEEL 1
2 ...3 123503750014 STARTER GEAR RING-DL4, 1
3 ..2 602000501660 HEX SCREW 6 M16X60
4 ..2 141103400074 PLAIN WASHER 6 M16
Doc no. 141100066014 Page 35

FRONT COVER
Doc no. 141100066014 Page 36

Ref Level
No. No.
.1 141107806107 FRONT COVER ASSEMBLY 6G11 TWO BREATHER 1
1 ..2 141107800034 FRONT WALL COVER (OIL FILLER) 1
2 ..2 141103510825 FLANGED BOLT 37 M8X25 8.8
3 ..2 602000100860 HEXBOLT 11 M8X60 8.8
4 ..2 104960650100 OILSEAL 78-100-12 1
5 ..2 602007041660 ALLEN SCREW 4 M16X60-12.9
6 ..2 141103400034 PLAIN WASHER 26 M8 200HV
- ..2 602000100855 HEXBOLT 2 M8X55 8.8
6 ..2 141103400034 PLAIN WASHER 2 M8 200HV
7 ..2 141103400084 PLAIN WASHER 1 M6 200HV
- ..2 141107356017 FAN DRIVE ASSLY 6G11 1
9 ...3 P21103300114 SPACER BETWEEN BEARINGS. 1
10 ...3 603050100035 CIRCLIP 35 MM EXTERNAL 1
11 ...3 P21106230074 KNOB FOR FAN DRIVE 1
12 ...3 602000501030 HEX SCREW 4 M10X30 8.8
13 ...3 141103400044 PLAIN WASHER 4 M10 200HV
14 ...3 141103306014 6G11 FAN DRIVE SPACER 1
15 ...3 141106236014 6G11 FAN DRIVE BRACKET MACHINED 1
- ...3 141103300184 SPACER FOR FAN BRACKET 1
16 ...3 603200746207 BALL BEARING SKF 6207-2RS1 2
17 ...3 141103810196 FAN PULLEY WITH BLANKING PLATE 1
18 ..2 P21107870064 PLASTIC SPOUT WITH PLATE 2
19 ..2 P21107870074 PLASTIC CAP FOR SPOUT 2
20 ..2 001700531019 CLIP FOR CONDUIT 4
21 ..2 141103816104 CRANKSHAFT PULLEY PLATED 6G11 1
- ..2 141109426064 BLOW BY PIPE 6G11 1
22 ..2 P21108610374 PIPE PLASTIC SPOUT 1
- ..2 141103300144 SPACER BLOW BY PIPE 2
23 ..2 602000100860 HEXBOLT 2 M8X60 8.8
24 ..2 141106506067 POINTER ASSEMBLY 6G11 1
25 ...3 141106506064 EXTENSION PLATE TIMING POINTER 6G11 1
26 ...3 141106506054 TIMING POINTER 6G11 1
28 ...3 141103400084 PLAIN WASHER 2 M6 200HV
29 ...3 602000500615 HEXSCREW 2 M6X16 8.8
Doc no. 141100066014 Page 37

FUEL PUMP
Doc no. 141100066014 Page 38

Ref Level
No. No.
.1 141107256107 FUEL PUMP+DRIVE 6G11TAG5 1
1 ..2 105200246009 BOSCH FIP A5000 E040286700 1
2 ..2 P21108530174 GASKET, FIP 1
- ..2 141104110014 DISTANCE PIECE 1
3 ..2 602012021050 STUD 4 M10X50 8.8
4 ..2 602100540100 HEX. NUT 8 M10
5 ..2 141103400044 PLAIN WASHER 12 M10 200HV
6 ..2 141104110024 ADAPTOR FIP DRIVE 1
7 ..2 141103710024 GEAR FUEL PUMP A5000 1
8 ..2 141103510825 FLANGED BOLT 4 M8X25 8.8
9 ..2 602150610841 RING WASHER D/234 4
10 ..2 P21106370035 BRACKET - FUEL FILTER 1
11 ..2 602000501025 HEXSCREW 2 M10X25 8.8
12 ..2 001200240183 DB FILTER MICO 028 1
13 ..2 602000501035 HEXSCREW 2 M10X35-8.8
15 ..2 602060501415 HEX PLUG 1 M14X1.5
16 ..2 604920101418 CU.WASHER 9 M14X18X1.5
17 ..2 604043200008 BANJO SCREW 4 M14X31LG.
18 ..2 141109066027 HPP 6MMODXID 1.8X700XM12 6G11 1
19 ..2 141109396005 LEAK-OFF PIPE 6G11 1
21 ..2 P21109010055 PIPE, FIP OIL SUPPLY 1
22 ...3 P21199392044 PIPE 474L OIL INLET TO COMP 1
- ..2 P21109390115 PLASTIC PIPE FUEL FILTER 1
23 ..2 P21109390125 PLASTIC PIPE FUEL FILTER 1
24 ..2 P04043301022 BANJO SCREW M10X22 1
Doc no. 141100066014 Page 39

Ref Level
No. No.
- ..2 604043200004 BANJO BOLT (DIN-7623) 2
- ..2 604920101014 CU.WASHER 4
25 ..2 105302000077 INJECTOR BOSCH F002C8Z972 6G11 6
26 ...3 141109770447 ASSEMBLY - FEED PUMP DRIVE 1
- ...3 602012021030 STUD 4 M 10X 30 8.8
27 ...3 141103710134 GEAR - FEED PUMP DRIVE 1
28 ...3 141108530464 GASKET-HOUSING FEED PUMP DRIVE 1
- ...3 604043200004 BANJO BOLT (DIN-7623) 1
- ...3 604920101013 CU. WASHER 1.0MM 1
- ...3 123209390124 FLEX HOSE ASSY 840MM LG. 1
30 ...3 100099390544 FLEX PIPE 1
- ..2 141109770754 BLANKING PLATE 1
- ..2 141108530444 GASKET-BLANKING PLATE 1
Doc no. 141100066014 Page 40

GEAR TRAIN ASSEMBLY
Doc no. 141100066014 Page 41

Ref Level
No. No.
.1 P21103710018 GEAR TRAIN ASSEMBLY GA 1
1 ..2 P21103000024 IDLER SHAFT 1
2 ..2 P21103710026 IDLER GEAR+BUSH ASSLY 1
3 ...3 P21103710024 GEAR, IDLER 1
4 ....4 P21104320024 IDLER BEARING 1
5 ..2 P21106500014 IDLER PLATE 1
6 ..2 602000101060 HEX BOLT 3 M10X60 8.8
7 ..2 141103400044 PLAIN WASHER 3 M10 200HV
8 ..2 P21107310017 W / P WITH O RING & GEAR 1
9 ...3 P21107310016 WATER PUMP SUB ASSLY 1
10 ...3 104932117704 O RING WATER PUMP DIA ( SMALL) 1
11 ...3 104932119204 O RING WATER PUMP FLANGE 1
12 ..2 141103510825 FLANGED BOLT 4 M8X25 8.8
14 ..2 P21107300017 LUB OIL PUMP ASSLY 1
15 ...3 P21107300016 SHAFT & ROTOR ASSLY 1
16 ...3 104932117802 O RING (OIL PUMP) 1
17 ...3 P21103710064 GEAR, LUB OIL PUMP 1
18 ..2 141109010035 LUB OIL STRAINER 1
19 ..2 P21108530224 GASKET, OIL STRAINER 1
20 ..2 141103510825 FLANGED BOLT 2 M8X25 8.8
22 ..2 P21104650025 NOZZLE,GEAR LUBRICATION 1
23 ..2 P04043300826 BANJO SCREW 1 M8x26
24 ..2 604920100814 COPPER WASHER 4
Doc no. 141100066014 Page 42

GEAR END CASING
Doc no. 141100066014 Page 43

Ref Level
No. No.
.1 141107806127 GEAR END CASING GA 1
..2 141107806126 GEAR END CASING SUB-ASSLY. 1
1 ...3 141107880084 GEAR END CASING A5000 PUMP 1
2 ...3 P21103550014 SLEEVE FOR WATER CONNECTION 1
3 ..2 P21108530034 GASKET, GEAR END HSG 1
4 ..2 141103510825 FLANGED BOLT 8 M8X25 8.8
5 ..2 602201001020 SOLID DOWEL PIN 2 M10X20MM
Doc no. 141100066014 Page 44

HOUSING FLYWHEEL
Doc no. 141100066014 Page 45

Ref Level
No. No.
.1 141107016017 HOUSING FLYWHEEL-SAE 1 ASSY.GA 1
1 ..2 141107016014 FLYWHEEL HOUSING SAE-1 1
2 ..2 602000501240 HEX.SCREW 8 M12X40 8.8
3 ..2 141103400054 PLAIN WASHER 8 M12 200HV
4 ..2 104960650160 OILSEAL 130-160-12 1
5 ..2 P21108530114 GASKET, FLYWHEEL HSG 1
6 ..2 141103550064 Plug MPU - 5/8" - 18 UNF 2
7 ..2 602012021030 STUD 3 M 10x30 8.8
Doc no. 141100066014 Page 46

LUB OIL HEADER
Doc no. 141100066014 Page 47

Ref Level
No. No.
.1 141109406017 OIL HEADER WITH FILTER 1
..2 141109406016 HEADER WITH CARTRIDGE ASM 1
1 ...3 141109406015 OIL COOLER CARTRIDGE 10 PLATES 1
2 ...3 602000100855 HEXBOLT 4 M8X55 8.8
3 ...3 141103400034 PLAIN WASHER 14 M8 200HV
...3 P06962970002 RELIEF VALVE ASSLY 1
4 ....4 P06962970001 RELIEF VALVE BODY 1
5 ....4 P21102401504 RELIEF VALVE SPRING G11 1
6 ....4 P03250100001 STEEL BALL 1 DIA 17MM
7 ....4 P21103420024 RELIEF VALVE CAP 1
8 ...3 602060501415 HEX PLUG 2 M14X1.5
9 ...3 604920101620 COPPER WASHER 1 A/16-20X1.5
10 ...3 604920101420 CU.WASHER 2
11 ...3 604920102227 CU.WASHER 5 A22X1.5X27
12 ...3 604920102530 CU-WASHER 1
13 ...3 P02041002018 ALLEN PLUG 2 M20X18 MM LG
14 ...3 P21108520014 GASKET OIL COOLER OVAL 2
15 ...3 141109406014 OIL HEADER MACHINED 1
16 ...3 P04041110001 ADAPTOR 1 M24X1"UNF
17 ..2 602000120860 HEXBOL 10 M8X60 10.9
18 ..2 P21108530054 GASKET BETWEEN HEADER AND CRANKCASE 1
19 ..2 605411880008 LUB OIL FILTER(232V12) 1
Doc no. 141100066014 Page 48

RADIATOR MOUNTING ASSEMBLY
Doc no. 141100066014 Page 49

Ref Level
No. No.
.1 141100526107 ASSEMBLY RADIATOR 6G11TA 250kVA 1
- ..2 123400520116 RADIATOR-TBD3V8 1
- ..2 141108516014 GASKET - AIR INLET MANIFOLD 1
1 ..2 141109426504 PIPE CAC IN 1
2 ..2 141109426604 PIPE CAC OUT 1
3 ..2 141109426704 PIPE CAC IN 1
4 ..2 141109426804 PIPE CAC OUT 1
5 ..2 141106236185 SUPPORT BRACKET CAC PIPE 1
6 ..2 141109776034 U CLAMP DIA 88.9 CAC PIPE 4
7 ..2 141109426814 PIPE THERMO TO RADIATOR 1
8 ..2 141106236215 SUPPORT BRACKET CAC PIPE 1
- ..2 602000501025 HEXSCREW 1 M10X25 8.8
- ..2 602150100105 PLAIN WASHER 1 A10.5 (M10)
- ..2 602000500820 HEXSCREW 2 M8X20 8.8
- ..2 602150100084 WASHER 2 M8X17X1.6
- ..2 602000501025 HEXSCREW 2 M10X25 8.8
- ..2 602150100105 PLAIN WASHER A10.5 (M10) 2
9 ..2 123308610164 HOSE 65 ID,5THK,60L 1
10 ..2 623208610184 HOSE SECTION 1
- ..2 602150100084 WASHER 8 M8X17X1.6
- ..2 602100540080 HEX. NUT 8 M8 DIN 934
11 ..2 623208610324 HOSE 2 50 DIA.X90L.
- ..2 602150100084 WASHER 2 M8X17X1.6
- ..2 602100540080 HEX. NUT 2 M8 DIN 934
12 ..2 123208611174 HUMPED HOSE T/C ELBOW-PIPE 1
- ..2 123408520024 GASKET-EXHAUST MANIFOLD 1
- ..2 104015150094 T bolt clamp TB94 11
- ..2 104015150064 T bolt clamp TB64 2
- ..2 104015150104 T bolt clamp TB104 1
13 ..2 141108616034 HOSE WATER OUTLET THERMO SIDE 1
Doc no. 141100066014 Page 50

SHEET METAL OIL SUMP
Doc no. 141100066014 Page 51

Ref Level
No. No.
.1 141101156027 OIL SUMP ASSEMBLY 6G11 1
1 ..2 141101156015 SHEETMETAL OIL SUMP 6G11 1
2 ..2 602060501815 HEX HD PLUG 2 M18X17
3 ..2 604920101822 COPPER WASHER (1.5) 2
4 ..2 602000500815 HEX SCREW 34 M8X16 8.8
5 ..2 141103400034 PLAIN WASHER 34 M8 200HV
6 ..2 141103296014 DIPSTICK (LUB OIL) 1
Doc no. 141100066014 Page 52

STARTER
Doc no. 141100066014 Page 53

Ref Level
No. No.
1 .1 105720520036 3SM114= STARTER=24V/3.2KW=ER 1
Doc no. 141100066014 Page 54

TURBO CHARGER ARRANGEMENT
Doc no. 141100066014 Page 55

Ref Level
No. No.
.1 141106036077 TURBOCHARGER ATTACHMENT 6G11TAG5 1
1 ..2 105292001457 TURBO CTT 3792522 TBD3V8 MKII 320kVA 1
2 ..2 105292001472 T/CCTT HE351WG B85J66GL/A70Q86FE14PB-W20 1
3 ..2 141109310055 PIPE EXHAUST TURBO TO BELLOW 1
4 ..2 141109016155 TURBO OIL DRAIN PIPE 1
5 ..2 141109016165 TURBO OIL SUPPLY PIPE 1
6 ..2 141109316124 JUNCTION TURBO MOUNTING 1
- ..2 141108536074 GASKET TURBO HOLSET/TEL 6G11 1
- ..2 141103400044 PLAIN WASHER 4 M10 200HV
- ..2 602100700100 HEX NUT M10 CU COATED 4
7 ..2 141104113024 ADAPTOR 1 M16 - M12
- ..2 604920101218 COPPER WASHER 1
- ..2 604920101824 CU.WASHER (1.5MM) 1
- ..2 P21108530194 GASKET, T/C OIL DRAIN 1
- ..2 141103510825 FLANGED BOLT 2 M8X25 8.8
8 ..2 P21103550084 ADAPT. TURBO IN 1 M18,M22
- ..2 P21103550074 ADAPT. TURBO IN 1 M14,M16
9 ..2 141109016005 PIPE, TURBO DRAIN HOLSET & TEL 1
10 ..2 141109016015 PIPE, TURBO OIL SUPPLY HOLSET 1
- ..2 123408530584 GASKET EXHAUST FOR HOLSET T/C 1
- ..2 602000101050 HEX BOLT 4 M10X50 8.8
- ..2 602150100105 PLAIN WASHER A10.5 (M10) 4
- ..2 123203510264 STUD-M10 4
- ..2 602150611051 DISC D/234 4
- ..2 123203510264 STUD-M10 6
- ..2 602150611051 DISC D/234 6
- ..2 123406520015 FLANG BELLOW 1
- ..2 123203510224 STUD 6 M8X22
- ..2 602100540081 HEXNUT COPR.PLATED M8 10G 6
- ..2 602150610841 RING WASHER D/234 6
11 ..2 123408530364 SHAPED GASKET 2
Doc no. 141100066014 Page 56

WATER INLET PIPING
Doc no. 141100066014 Page 57

Ref Level
No. No.
.1 141109426097 WATER INLET PIPE ASSEMBLY 6G11TA 250kVA 1
1 ..2 602011020825 STUD 3 M8X25MM 8.8
2 ..2 141103400034 PLAIN WASHER 7 M8 200HV
3 ..2 602100540080 HEX. NUT 7 M8 DIN 934
4 ..2 141106370355 SUPPORT WATER INLET PIPE 1
5 ..2 141109776024 U CLAMP 2 DIA 62
6 ..2 141103400044 PLAIN WASHER 3 M10 200HV
7 ..2 602000501030 HEX SCREW 3 M10X30 8.8
8 ..2 141108536084 GASKET - WATER INLET PIPE 1
9 ..2 141109426424 PIPE WATER INLET (RAD SIDE) 1
10 ..2 141109426435 PIPE WATER INLET (ENG SIDE) 1
11 ..2 141108610324 HOSE RAD - C/CASE IN PIPE 6G11 1
Doc no. 141100066014 Page 58

WATER INLET MANIFOLD
Doc no. 141100066014 Page 59

Ref Level
No. No.
.1 141109106017 WATER MANIFOLD ASSLY 6G11 1
..2 141109106016 WATER MANIFOLD ASSLY 6G11 1
1 ...3 141109106007 ASSLY PLASTIC A/MNIFOLD 1
2 ...3 P05250100002 THERMOSTAT ELEMENT 1
3 ...3 602060501415 HEX PLUG 1 M14X1.5
4 ...3 604920101418 CU.WASHER 3 M14X18X1.5
5 ...3 141103400024 SPL.CU.WASHER 1
6 ..2 141103510825 FLANGED BOLT 12 M8X25 8.8
7 ..2 P21108610024 HOSE DIA31.5 W/BYPASS G11 1
8 ..2 104015150040 Klipco SS W3/ IS 4762/ 1X 2
Doc no. 141100066014 Page 60

INDEX
SR. NO. DESCRIPTION PG. NO.
A
1 AIR FILTER MOUNTING ASSEMBLY 9
2 ALTERNATOR ASSEMBLY 10
3 AIR INLATE MANIFOLD ASSEMBLY 11, 12
C
3 CAMSHAFT ASSEMBLY 13, 14
4 CONNECTING ROD & PISTON ASSEMBLY 15, 16
5 CRANK CASE 17, 18
6 CRANK SHAFT ASSEMBLY 19, 20
7 CYLINDER HEAD ASSEMBLY 21, 22
8 CENTRIFUGAL FILTER 23, 24
D
9 DAMPER 25, 26
E
10 ENGINE FOOT ASSEMBLY 27, 28
11 EXHAUST MANIFOLD ASSEMBLY 29, 30
12 EXHAUST ELBOW 31
13 ELECTRICAL GOVERNOR 32
F
FLYWHEEL ASSEMBLY 33, 34
FRONT COVER ASSEMBLY 35, 36
FUEL PUMP ASSEMBLY 37,38,39
G
GEAR TRAIN ASSEMBLY 40, 41
GEAR END CASING ASSEMBLY 42, 43
HOUSING ASSEMBLY 44, 45
L
19 LUB OIL HEADER ASSEMBLY 46, 47
R
20 RADIATOR ARRANGEMENT 48, 49
S
17 SHEET METAL OIL SUMP 50, 51
18 STARTER 52, 53
T
Doc no. 141100066014 Page 61

19 TURBO CHARGER ASSEMBLY 54, 55

W
20 WATER INLET PIPING ASSEMBLY 56, 57
21 WATER INLET MANIFOLD 58, 59
Doc no. 141100066014 Page 62

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Spares parts Catalogue G-Series: - 6G11TAG Engine

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SPARE PARTS CATALOGUE

GREAVES COTTON LTD.

Doc no. 141100066014 Page 1

Parts Ordering Guidelines:

1. Write your order clearly, using a soft media if possible.

4. Please specify shipping instructions, if any, preferable to you.

5. State your company name and shipping address clearly.

Doc no. 141100066014 Page 2

Customer Service Information

Engine Serial No.

Fuel Injection Pump No.

Fuel Filter No.

Lube Oil Filter No.

Air Filter No.

Doc no. 141100066014 Page 3

About part indentation used in the

Indentation can be explained as under -

Level Part Number Part Name Quantity

Doc no. 141100066014 Page 4

Doc no. 141100066014 Page 5

AIR FILTER AND MOUNTING ALTERNATOR ARRANGMENT AIR INLATE MANIFOLD

CON-ROD & PISTON

CRANK SHAFT CYLINDER HEAD ASSEMBLY CENTRIFUGAL FILTER

Doc no. 141100066014 Page 6

DAMPER ENGINE FOOT EXHAUST MANIFOLD

ASSEMBLY NOT COMPLITED

GEAR TRAIN ASSEMBLY

Doc no. 141100066014 Page 7

GEAR END CASING LUB OIL HEADER AND FILTER

RADIATOR ARRANGEMENT SHEET METAL SUMP

Doc no. 141100066014 Page 8

AIR CLEANER MOUNTING ARRANGEMENT

Doc no. 141100066014 Page 9

Doc no. 141100066014 Page 10

2 ...3 P21103810034 PULLEY FOR ALTERNATOR DRIVE 1

3 ..2 P21103300064 SPACER ALTR MTG CAST BRACKET 1

4 ..2 141103400044 PLAIN WASHER 6 M10

5 ..2 602000101011 BOLT 2 M10X110

6 ..2 141103510825 FLANGED BOLT 4 M8X25 8.8

7 ..2 602100540100 HEX. NUT 4 MM10

10 ..2 602100540160 HEX NUT 1 M16

11 ..2 141106236035 BRACKET CHARGING ALT G11 1

12 ..2 141103510135 TENSION BOLT 6G11 1

13 ..2 141103510124 SWIVEL BOLT 6G11 1

- ..2 623403400714 DISC/WASHER 2

Doc no. 141100066014 Page 11

AIR INLET MANIFOLD

Doc no. 141100066014 Page 12

Doc no. 141100066014 Page 13

Doc no. 141100066014 Page 14

Doc no. 141100066014 Page 15

CONNECTING ROD AND PISTON

Doc no. 141100066014 Page 16

Doc no. 141100066014 Page 17

Doc no. 141100066014 Page 18

Doc no. 141100066014 Page 19

Doc no. 141100066014 Page 20

Doc no. 141100066014 Page 21

Doc no. 141100066014 Page 22

Doc no. 141100066014 Page 23

CENTRIFUGAL FILTER MGNT.