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: 29040-PI-UFR-0018
Rev. : R0
GENERAL REQUIREMENT OF
Uhde India Limited EQUIPMENT LAYOUT/ UNIT PLOT PLAN Page : 1
CONTENTS
Page
5.0 Contents 4
Applicable Revision:
Prepared: Checked: Approved:
Rev. : R0
GENERAL REQUIREMENT OF
Uhde India Limited EQUIPMENT LAYOUT/ UNIT PLOT PLAN Page : 2
The relative arrangement of the various equipment and machinery laid in the particular unit /
area / building is indicated. It should meet the following requirements:
1.3 Maintenance feasibility like monorail, fork-lift /mobile crane approach, working area,
etc.
1.6 Statutory regulations e.g. Petroleum Act/ Gas Cylinder Rules, Static & Mobile
Pressure Vessel Rules and Factory Inspectorate Rules.
1.7 Aesthetics
The scale can be 1:50 on any size of sheet, depending upon the area coverage. As far as
possible a nearby road/pipe rack should be shown to make the approach/obstructions clear. If
most of the equipment are of large size then scale can be reduced to 1:100, 1:200 or 1:250
e.g. in case of big tank farms, ammonia storage tanks, etc.
This drawing is started when Process flow sheets and major equipment dimensions (e.g.
equipment list) are available. Piping Engineer should first develop a one-plane elevation of all
equipment to scale and relatively locate to fulfil process requirements. He should keep good
margins for nozzle lengths, bends, valves, slopes and distances between equipment, etc.
while locating the equipment. He must as well think of structural/concrete beam depths,
monorails, pipe-ways, cable trays, lighting, etc. while deciding the floor elevation.
This one-plane elevation view should be discussed internally and then with PE group who will
check relative locations & elevations of equipment. Routing of major & critical process lines
should also be discussed at this stage. After deciding floor elevations and number of floors,
work can start on preliminary arrangement drawings which should show each floor plan as
well as elevation views at different sections.
For proceeding to preliminary arrangement plans information is collected from various groups,
as follows
Process:
• Type of building/structure
Rev. : R0
GENERAL REQUIREMENT OF
Uhde India Limited EQUIPMENT LAYOUT/ UNIT PLOT PLAN Page : 3
Instrumentation:
Electrical:
Civil:
• Economic consideration with regard to type of structure, column spacing & tie beam,
etc. meeting process requirements.
Erection
Client
Preference for type of structure, maintenance facilities, like cranes, monorails, operational
amenities like office, toilet block, change room, lunch room aesthetical preferences, etc.
Details are received from all the above groups and the client and copies of Unit Plot
Plans including all revisions are distributed to all of them. It is advisable that all proposals be
discussed during conceptual stage itself with all groups so as to avoid major revisions at a
later date.
Licensor:
Usually preliminary arrangement plans are furnished by the licensor (usually on 1:100 scale)
and our work is limited to update the same incorporating comments of various groups and
exact shape and dimensions of the equipment as and when received.
TRAINING MANUAL- PIPING DOC No. : 29040-PI-UFR-0018
Rev. : R0
GENERAL REQUIREMENT OF
Uhde India Limited EQUIPMENT LAYOUT/ UNIT PLOT PLAN Page : 4
5.0 CONTENTS:
Following may be noted with regards to contents of the Unit Plot Plans:
• Each Unit Plan to have a key plan of overall G.A. highlighting the area covered by that
Unit Plot Plan.
• All the equipment items should be located by co-ordinates of centre lines or dimensions
from a column centre line. Orientation of equipment should be given by locating one big
size nozzle usually manhole in plan and elevation. Only elevations should be given. No
vertical dimension lines will be added. All elevations should be with respect to +0.00
metres and should be finished elevations.
• Pipe racks, cable racks, attached to the building will be shown. It is preferable to show
also the surrounding roads wherever possible.
• Sufficient sectional views will be drawn. It is better to cover area between two column
grids (e.g. one bay) in one sectional view in order to maintain clarity. Requirement of
minimum clear, height, bottom elevation of monorails and elevation of top of brackets for
travelling cranes should clearly be marked in sectional views.
• Critical lines requiring shortest route/minimum slope from process point of view and lines
of sizes> 500 mm, from interference and flexibility point of view should be included in the
arrangement plan.
• Add pipe rack, cable tray loads for piperack plot plans.
In absence of any other data agreed, following may be used for developing Unit Plot Plans:
Rev. : R0
GENERAL REQUIREMENT OF
Uhde India Limited EQUIPMENT LAYOUT/ UNIT PLOT PLAN Page : 5
Number of Persons normally working above the ground floor level exceeds 20.
Fire escape staircase should lead to ground level outside the building and should be
accessible within 25 Mts. (maximum) from any point within the Unit.
Reference: