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ACI MATERIALS JOURNAL TECHNICAL PAPER

Title No. 115-M08

Thermal Effect on Micro Properties of Granite Aggregate


in Concrete
by Guruprasad Y. K., Ananth Ramaswamy, and K. Sajeev

Identification and selection of the type of rock used as coarse and microstructure of high-strength concrete exposed to fire.
aggregate in concrete exposed to high temperature is important Georgali and Tsakiridis8 and Ingham9 carried out studies on
from a standpoint of strength and safety of existing concrete struc- concrete exposed to fire to assess the color change and depth
tures. The present work documents the microscale behavior of of damage that has taken place in concrete using petrog-
granite coarse aggregates and its influence on strength parame-
raphy. Caner and Boncul and Annerel and Taerwe10 carried
ters of concrete, exposed to different temperatures ranging from
out microscopic analysis on concrete exposed to fire and
425 to 850°C (797 to 1562°F) for an exposure time of 2 to 4 hours.
Factors leading to decomposition of coarse aggregates in concrete studied the physicochemical changes in concrete using SEM
under thermal loads were obtained using petrographical scannign and investigated the influence of heat on the color change
electron microscopy (SEM) and electron probe micro analysis of aggregate using petrography. Alonso11 carried out assess-
(EPMA) techniques. At temperatures ranging from 425 to 550°C ment of reinforced concrete exposed to fire and identified the
(797 to 1022°F), the damage in concrete is gradual and is attribut- heterogeneity in terms of distribution of damage and depth
able to mortar shrinkage and separation of mortar-aggregate inter- of concrete that has been affected due to fire using SEM
face. Thermodynamic modeling results have shown that, beyond and petrography techniques. Gillot and Soles12 investigated
the formation temperature (715°C [1319°F]), minerals in the rock concrete cores using petrography to correlate rock types (in
start to melt and migrate along the fracture planes, causing sudden the maritime provinces of Canada) to alkali-reactive aggre-
reduction in load-carrying capacity in concrete.
gates used in concrete and pointed towards selection of
Keywords: coarse aggregate; concrete (high-temperature exposure); rocks for regional alkali reactivity tests. Broekmans’13 work
melt identification; petrography and microanalysis; strength reduction; assesses the deterioration taken place due to poor quality
thermodynamic modeling. of concrete used and due to mechanical damage that has
taken place in concrete using petrography. Pešková et al.14
INTRODUCTION analyzed the products of chemical reactions in concrete
Most of the present-day structures around the world exposed to high-temperature (fire) using Raman spectros-
have concrete as an integral component. Concrete has a copy to identify and understand the structural changes taking
wide range of applications in construction of buildings and place during a fire. Machovic et al.15 studied the structural
special structures, such as nuclear plants. High tempera- changes taking place at the interfacial transition zone of
ture (for example, due to fire) has a hazardous effect on the two different concretes that are reinforced using polypro-
strength and stability of a concrete structure. Studies on pylene/polyethylene and basalt fibers using Raman micro
strength and safety of concrete are thus an important sector spectroscopy.
of materials research. The aforementioned studies show that the effects of fire
Caner and Boncu1 and Caner et al.2 studied and investigated or other high-temperature sources on concrete have received
structural fire safety of circular tunnel linings and assessed some attention. Most of the recent research concentrates
the reduction in service load due to degradation of the mate- on the properties and chemical structures of cements and
rial on account of temperature and duration in a tunnel fire. concrete and tend to overlook the behavior of the rock used
Takeuchi et al.3 carried out experiments to develop a data- as coarse aggregate in concrete.
base of material properties of concrete and steel reinforcing In the present work, petrography, Raman spectros-
bars exposed to high temperature, while Schneider4 presents copy, SEM, and electron probe micro analysis (EPMA)
the properties of concrete (based on existing literature) and were adopted to carry out the microanalysis of granite
analytical models employed for estimating the engineering rock used as coarse aggregate in concrete exposed to
properties of concrete exposed to fire. Lee et al.5 studied high temperature. In addition to the aforementioned
the transport and concrete’s mechanical properties, which analysis performed, thermodynamic modeling of the granite
deteriorated due to heating and cooling processes. Iwankilo rock used as coarse aggregate was carried out to determine
et al.6 addressed issues faced during fire testing and identified the formation temperature of the rock. Mineralogy of coarse
factors affecting structural aspects such as loading, strength, aggregate and its stability to temperature and exposure time
mechanical properties, test termination, interpreting, and
ACI Materials Journal, V. 115, No. 1, January 2018.
repeatability of experiments. MS No. M-2017-047.R1, doi: 10.14359/51701004, was received March 7, 2017, and
Xin et al.7 studied the post-fire residual compressive reviewed under Institute publication policies. Copyright © 2018, American Concrete
Institute. All rights reserved, including the making of copies unless permission is
strength of high-strength concrete and used scanning elec- obtained from the copyright proprietors. Pertinent discussion including author’s
closure, if any, will be published ten months from this journal’s date if the discussion
tron microscopy (SEM) to capture the changes in durability is received within four months of the paper’s print publication.

ACI Materials Journal/January 2018 77


Table 1—Gradation of coarse aggregates furnace. The internal temperature of the furnace was sensed
Sieve No. Percent fine passing
with the help of a thermocouple, which was fixed inside the
furnace and the temperature was displayed in an external
80 mm 100.00
digital temperature indicator. The aforementioned concrete
40 mm 100.00 cylinders were exposed to different temperatures and expo-
20 mm 86.00 sure time in the electric furnace as follows: 425°C (797°F)
10 mm 1.00
for 2 hours, 4 hours; 550°C (1022°F) for 2 hours, 4 hours;
715°C (1319°F) for 2 hours, 4 hours; and 850°C (1562°F)
4.75 mm 0.00
for 2 hours, 4 hours. The time when the sample was placed
Residue 0.00 inside the furnace to the time when the steady-state tempera-
Residue 0.00 ture was attained inside the furnace was noted in each test.
This time duration to reach steady-state temperature was
Note: 1 mm = 0.0394 in.
approximately 5 minutes for temperature exposures up to
highlight the influence of formation temperature of the rock 500°C (932°F) (2, 4 hours) and approximately 3 minutes for
on mechanical behavior. higher-temperature tests (715°C, 850°C).
The concrete cylinders exposed to different tempera-
RESEARCH SIGNIFICANCE tures and exposure times were taken out of the furnace and
This study helps to establish the importance of selecting placed in ambient air condition for cooling until the cylin-
suitable coarse aggregates to ensure their robustness and ders attained room temperature. Similarly, a second set of
their contribution to the mechanical strength of concrete companion concrete cylinders were exposed to the afore-
when exposed to high temperature. Choice of coarse aggre- mentioned temperatures and exposure times and were placed
gates can influence the behavior and extent of damage occur- in ambient air condition for cooling until these cylinders
ring in the concrete structures exposed to high temperature. attained room temperature. Uniaxial monotonic compres-
Results of this study point toward a need for a conscious sion loading was applied on the first set of concrete cylinders
selection of coarse aggregates having a higher melting point, that were exposed to different temperatures and exposure
which results in a concrete offering improved thermal resis- time to ascertain the compressive strength and the stress-
tance and mechanical strength. strain behavior of the cylinders. The stress-strain response of
concrete cylinders having 25 and 35 MPa (3625 and 5075 psi)
EXPERIMENTAL AND ANALYSIS PROCEDURES cylinder compressive strengths, exposed to different
Casting, heat treatment, and uniaxial compression temperatures and exposure times, are shown in Fig.  1 and
testing of concrete cylinders Fig. 2, respectively. Axial strains of concrete cylinders
Grade 53 ordinary portland cement (OPC) (IS 12269- that were previously exposed to different temperatures and
198716) was used as binder; Grade II river sand (IS exposure times were captured with help of electrical strain
383-197017) is used as fine aggregate; crushed granite stones gauges while carrying out monotonic compression tests in
passing 20 mm (0.788 in.) IS sieve (IS 383-197017) are used a servo-hydraulic test system. For making thin sections of
as coarse aggregate; and potable water is used to cast concrete concrete, concrete chunks were cut from the second set of
cylinders. Concrete mixtures having two different cylinder concrete cylinders exposed to different temperatures and
compressive strengths—namely, 25 and 35 MPa (3625 and exposure time.
5075  psi)—are used to cast concrete cylinders having a
diameter and height of 150 and 300 mm (5.91 and 11.82 Thin section preparation and petrography
in.), respectively. A concrete mixture having a 25 MPa (3625 Petrography analysis of thin sections of concrete exposed
psi) cylinder compressive strength has a mixture proportion to different temperatures and exposure times was carried out
of cement:fine aggregate:coarse aggregate of 1:3.3:4.5 and to study the changes taking place in the minerals present in
water-cement ratio (w/c) equal to 0.65. A concrete mixture the coarse aggregate, degradation of the coarse aggregate,
having a 35 MPa (5075 psi) cylinder compressive strength and mortar. A diamond cutter was used to cut chunks of
has a mixture proportion of cement:fine aggregate:coarse concrete measuring approximately 20 x 40 x 25 mm (0.788 x
aggregate of 1:1.32:2.89 and w/c equal to 0.5. Gradation of 1.576 x 0.985 in.) around the top, middle, and bottom core
coarse aggregates (IS 383-197017) is shown in Table 1. The portions of concrete cylinders that were exposed to different
concrete was mixed in a concrete mixer and was placed in temperatures and exposure time to make thin sections. The
iron molds. The concrete was compacted with the help of a materials and equipment used to make the thin sections are
needle vibrator while it was placed in the iron molds. The glass slides 25 x 50 mm (0.985 x 1.97 in.), 4 mm (0.16 in.)
concrete cylinders were demolded from the iron molds after in thickness. An electric grinder housed with a flat mild steel
a period of 24 hours, and were placed in water for 28 days (MS) disk approximately 300 mm (11.81 in.) in diameter,
of saturated curing. The concrete cylinders were removed having a rotating speed up to 600 rpm, was used to polish one
out of the water after 28 days and were allowed to dry for of the surfaces of the concrete chunks by using 80, 120, 400,
a day at room temperature. The first set of concrete cylin- 600, and 800 micron polishing powders to attain a smooth
ders having 25 and 35 MPa (3625 and 5075 psi) cylinder and flat surface. Additionally, the concrete chunks were
compressive strengths were exposed to different tempera- polished on a glass plate, 8 mm thick, using 1200 micron
tures and exposure time by placing them in an electric polishing powder to get an extra smooth and flat surface.

78 ACI Materials Journal/January 2018


Fig. 1—Stress-strain response of concrete cylinders having 25 MPa (3625 psi) cylinder compressive strength exposed over
range of temperature and exposure time: Control (without thermal exposure), 425°C (2, 4 hours), 550°C (2, 4 hours), 715°C
(2, 4 hours), and 850°C (2,4 hours). (Note: °F = 1.8°C + 32; 1 MPa = 145 psi.)

Fig. 2—Stress-strain response of concrete cylinders having 35 MPa (5075 psi) cylinder compressive strength exposed over
range of temperature and exposure time: Control (without thermal exposure), 425°C (2, 4 hours), 550°C (2, 4 hours), 715°C
(2, 4 hours), and 850°C (2, 4 hours). (Note: 1 MPa = 145 psi.)
Petrochemical epoxy was used to fix the polished and flat ened, the concrete chunk along with the glass slide was
surface of the thin sections to the glass slides. A hot plate allowed to cool up to room temperature. Precision cutting
was used to heat the concrete chunks adhered with the glass of the concrete chunk stuck to the glass slide was carried
slide at approximately 150°C (302°F) to solidify and harden out using a diamond cutter blade such that a thin layer
the petrochemical epoxy. After the epoxy completely hard- of the concrete chunk having a thickness of 2 to 3 mm

ACI Materials Journal/January 2018 79


(0.08 to 0.12 in.) was adhered to the glass slide. After the temperature and exposure time. EPMA analysis was also
precision cutting was done, the thin layer of the concrete carried out to ascertain the possible contribution of cement
chunk stuck to the glass slide was polished on a rotating mortar (matrix) in the melting of coarse aggregates at higher
disk of the electric grinder using 400, 600, and 800 micron temperatures. Analytical conditions were 15 kV accelerating
polishing powders. The polishing was carried out until the voltage, a probe current of 15 nA, and a beam diameter of
thin layer of concrete attained a thickness of approximately 3 microns for quantitative analysis; natural mineral oxides
40  microns. Thereafter, the thin layer of concrete on the were used as standards. The data were reduced using ZAF
glass slide was polished on the glass plate using 1200 micron correction procedures. SiO2, TiO2, Al2O3, Cr2O3, FeO, MnO,
polishing powder so as to attain a thickness of 30 microns. MgO, CaO, Na2O, K2O, P2O5, and SO3 were analyzed for
Thereafter, the thin layer of concrete adhered to the glass all minerals. X-ray mapping and backscattered electron
slide was viewed in a petrography microscope to see if the (BSE) imaging of thin sections of concrete samples having
minerals appeared in their original color. This would imply 35 MPa (5075 psi) cylinder compressive strength without
that the thin concrete layer adhered on the glass slide formed thermal exposure and samples exposed to 850°C (4 hours)
into a thin section with a thickness of 30 microns. If the color was carried out using a field-emission hyper probe from the
of the minerals seen under the microscope were different Department of Materials Engineering, Indian Institute of
from their original color, additional polishing was neces- Science, Bangalore, India, and a super-probe at Okayama
sary using 1200 micron powder until the true color of the University of Science, Okayama, Japan. For X-ray mapping,
minerals appeared when the thin section was viewed in the a higher probe current of 240 nA, a beam size of 1 micron
microscope. Diamond polishing of the thin sections using 8, diameter, and dwell time of 30 microseconds was used.
6, 3, and 1 micron diamond paste was carried out on a grinder SEM19 imaging of the thin sections was carried out using a
disk that has a rotating speed up to 600 rpm. After diamond field-emission hyper-probe at the Department of Materials
polishing, the thin sections were viewed in the petrography Engineering, Indian Institute of Science, Bangalore, India,
microscope for identification of the minerals and capturing to study the microstructure of coarse aggregates, mortar, and
the pictures (photomicrographs) of the thin sections in plane the melt present in the coarse aggregates used in concrete
and cross-polarized mode at different resolutions (2×, 4×, exposed to different temperatures and exposure time. Back-
10×, and 40×). Petrography analysis was also used to iden- scattered and SEM images of the thin sections were captured.
tify the melt and black glassy material observed along the
melt channels formed in coarse aggregates present in thin Thermodynamic modeling of coarse aggregate
sections of concrete exposed to high temperature and expo- The thermodynamic modeling of the rock used as coarse
sure time (715°C, 2 hours and above). aggregate was carried out using PeRpLeX20 to assess the
pressure and temperature conditions prevailing in the forma-
Raman spectroscopy of thin sections of tion of the rock. The formation temperature of the rock
concrete exposed to different temperatures and obtained from this analysis indicates the initiation of melting
exposure time of the rock.
Raman spectroscopy18 was used to investigate the compo-
sition of the black glassy material seen in the melt channels RESULTS AND DISCUSSIONS
formed in the coarse aggregates present in thin sections of This section presents the results and discussions of
concrete exposed to higher temperatures (715 and 850°C), the analysis performed on concrete exposed to different
identified during petrography analysis. Raman spectroscopy temperature and exposure time using petrography, SEM,
was carried out using a Raman microscope (at the Depart- Raman spectroscopy, EPMA, and thermodynamic modeling
ment of Inorganic and Physical Chemistry, Indian Institute of coarse aggregate.
of Science, Bangalore, India) having laser 514 and laser 785
at 10, 30, and 50 seconds scan time, to assess the composi- Petrography analysis of concrete exposed to
tion of the mineral constituents in terms of the Raman shift. different temperatures and exposure time
This was especially important for assessing the composition The stress-strain response of concrete cylinders subjected
of the melt formed in the coarse aggregates present in thin to uniaxial compression and photomicrographs obtained
sections of concrete that were exposed to higher tempera- from petrography analysis of thin sections of concrete
tures (715°C, 2 hours and above) when compared to the thin having 25 and 35 MPa (3625 and 5075 psi) cylinder
sections of concrete without thermal exposure. compressive strengths exposed to different temperatures and
exposure time are shown in Fig. 1, Fig. 2, Fig. 3, and Fig. 4,
EPMA and SEM study of thin sections of respectively. It is observed from the uniaxial compression
concrete exposed to different temperatures and stress-strain response of concrete cylinders having 25 and
exposure times 35 MPa (3625 and 5075 psi) cylinder compressive strengths
X-ray elemental mapping obtained from EPMA19 helps in Fig. 1 and Fig. 2, with increase in temperature and time of
to assess the minerals present in the area of interest in the exposure, both the strength (peak value) and stiffness (initial
samples under consideration. In the present work, X-ray slope) of concrete degrades. In particular, for temperatures
elemental mapping obtained from EPMA was carried out up to 550°C (425 and 550°C) and exposure duration up to
to ascertain the minerals present in the cement mortar and 4 hours, the damage is gradual and the reduction in strength
coarse aggregate present in concrete exposed to different is of the order of up to 30 to 50% when compared to the

80 ACI Materials Journal/January 2018


Fig. 3—Photomicrographs of thin sections of concrete having 25 MPa (3625 psi) cylinder compressive strength exposed to
different temperature and exposure time: (a) Control (without thermal damage); (b) 425°C (4 hours); (c) 550°C (2 hours); (d)
715°C (2 hours); (e) 715°C (4 hours); (f) 850°C (2 hours); and (g) 850°C (4 hours).
strength of the sample tested without thermal exposure. This microcracks caused by the loss of bound water in the cement
may be attributed predominantly to mortar shrinkage and matrix was observed. Concrete cylinder samples exposed to
separation cracks at coarse aggregate mortar interface (Fig. 1 550°C for durations of 4 hours were slightly pinkish in color
and Fig. 2). It was observed during the compression test that on the exterior and had moderate number of cracks on the
coarse aggregates in concrete exposed up to 550°C for expo- surface. It is observed in the thin section of concrete exposed
sure duration of 4 hours showed no signs of being crushed. to 550°C for durations of 4 hours in Fig. 3(c) and Fig. 4(c),
During petrographic study of the microphotographs of the cement matrix exhibits a slight beige color in cross-po-
thin sections shown in Fig. 3 and Fig. 4, it was observed larized light with radial cracking pattern around the quartz
that granite coarse aggregates present in concrete exposed to grains in the coarse aggregates. In the case of concrete cylin-
425°C up to 4 hours (Fig. 3(b) and Fig. 4(b)) do not have any ders exposed to 715°C for durations of 2 to 4  hours, the
significant differences when compared to a similar sample coarse aggregates were pinkish/red in color while the mortar
not exposed to high temperature (control sample) (Fig. 3(a) exhibited a light whitish gray color on the exterior. There
and Fig. 4(a)). In the case of coarse aggregates present in were numerous cracks developed on the surface of these
concrete exposed to 550°C (4 hours) shown in Fig. 3(c) and cylinders with severe microcracking of the cement matrix.
Fig. 4(c), minor development of fractures along the mineral Concrete cylinder samples exposed to 850°C for durations
boundaries are observed; however, no major changes such of 2 to 4 hours were completely whitish gray in color with a
as melting or degradation are seen in comparison with corre- very slight tinge of pink with large number of wide cracks on
sponding samples without thermal exposure (Fig. 3(a) and the surface with severe microcracking of the cement matrix.
Fig. 4(a)). Previous studies have shown that concrete samples The coarse aggregates in the concrete samples exposed to
heated up to 350°C (662°F)8,10 develop slight pink or red 850°C for durations of 2 to 4 hours had also turned pinkish
discoloration of coarse aggregates caused by oxidation of with slight whitish gray in color. The coarse aggregates in
iron compounds, which commences at approximately 300°C concrete exposed to 850°C (2 to 4 hours) were easily broken
(572°F). Visual examination of the concrete cylinder samples and crushed with the application of a small amount of pres-
exposed to 425°C for durations of 2 to 4 hours showed very sure by hand when compared to the coarse aggregates in
few cracks on the surface, and there was not much change in concrete samples exposed to 715°C, which were compar-
the exterior color of the concrete cylinders when compared atively harder and could not be broken or crushed easily.
to the concrete samples that were not exposed to temperature On the whole it is observed, at temperatures ranging from
(control samples). Further, a slight pinkish-red discoloration 425 to 550°C, damage is gradual and reduction in strength
of the coarse aggregates and a powdery surface texture with (30 to 50% of the control value) may be attributed to mortar

ACI Materials Journal/January 2018 81


Fig. 4—Photomicrographs of thin sections of concrete having 35 MPa (5075 psi) cylinder compressive strength exposed to
different temperature and exposure time: (a) Control (without thermal damage); (b) 425°C (4 hours); (c) 550°C (2 hours); (d)
715°C (2 hours); (e) 715°C (4 hours); (f) 850°C (2 hours); (g) 850°C (4 hours); and (h) 850°C (4 hours) BSE image.
shrinkage due to loss of free and bound water, and slight increases up to 400°C. In contrast, the compressive strength
expansion of coarse aggregates. No melt in aggregate or of OPC cement pastes27 increases with temperature up to
separation at aggregate mortar interface was seen. Whereas 200°C (392°F) and then their strengths drop with increase in
at a higher temperature exposure of 715 to 850°C, there is temperature above 200°C. Degradation of mortars exposed
severe cracking in concrete followed by high loss in strength; to high temperature is attributed to a buildup of water vapor
this is attributed due to complete drying of the mortar and pressure within the pores of the matrix, resulting in the
initiation of melt in the coarse aggregate, too. Studies have development of tensile microcracks. Polypropylene fibers
shown that behavior of normal OPC mortars and blended embedded in these mortars melt at high temperatures and
cement mortars containing fly ash, silica fume, or metaka- offers a channel for the water vapor to escape from the mortar,
olin-based mineral additives21-23 with polypropylene/steel mitigating the pressure buildup and consequent spalling of
fibers24-26 introduced into the matrix exhibit an increase in mortar. This makes mortars with blended cements impreg-
the thermal resistance when exposed to high temperatures nated with fibers an attractive option, as they are more stable
when compared to the normal OPC mortars, which do not and robust when exposed to high temperatures in compar-
contain the polypropylene/steel fibers. The degradation in ison to the normal OPC mortars. Thus, at high temperatures,
the strength of blended cement mortars exposed to high the microstructure of coarse aggregates introduced into a
temperature initiates at a temperature range of approximately modified mortar matrix dominates the overall mechanical
400 to 500°C (752 to 932°F), as the compressive strength response of concrete. In the present work, as observed from
of blended cement pastes increases when the temperature petrographic analysis (Fig. 3 and Fig. 4) and the BSE image

82 ACI Materials Journal/January 2018


Fig. 5—BSE images and EPMA X-ray mapping of thin sections of concrete having 35 MPa (5075 psi) cylinder compressive
strength exposed to different temperature and exposure time: (a) BSE image: control (without thermal damage); (b) BSE
image: 850°C (4 hours); (c) BSE image: 850°C (4 hours): close-up of melt channel; (d) Raman shift of melt formed in coarse
aggregate in concrete exposed to higher temperatures (715 to 850°C).
(Fig. 5(a), (b), and (c)) of the thin sections indicate the pres- as they pass through the minerals and cuts across the grain
ence of quartz, plagioclase, K-feldspar, and biotite. Through boundaries. It is also important to note the fractures within
a pointwise identification of the minerals carried out during the coarse aggregate in these samples are filled with a black
thin section studies, the percentages per unit volume of the glassy material. Interestingly, hydrous mineral, biotite,
minerals present in granite coarse aggregate was found to be becomes dark and degraded when exposed to high tempera-
approximately 70 to 85% quartz, 20 to 65% plagioclase, and ture (715 and 850°C).
approximately 10 to 20% biotite. These values of mineral
composition present in granite have also been reported in the SEM, Raman spectroscopy, and EPMA of
literature.28 This implies that coarse aggregates comprising concrete exposed to different temperatures and
of a larger percentage of minerals such as quartz that has exposure times
a higher melting temperature is desired for high-temperature The BSE images of thin section samples of concrete having
applications. It must also be noted that natural rock samples 35 MPa (5075 psi) cylinder compressive strength not exposed
are highly heterogeneous in mineral distribution and quanti- to temperature (control sample) and thin section samples of
fying mineral percentage will also include a factor of uncer- similar concrete exposed to 850°C (4 hours) are shown in
tainty. In concrete cylinder specimens exposed to higher Fig. 5(a) and (b), respectively. The close-up of the melt channel
temperatures ranging from 715 to 850°C for exposure dura- containing a black glassy material, mainly silica rich melt/glass
tions up to 2 to 4 hours, degradation in the strength and formed in the coarse aggregate present in concrete exposed to
stiffness is substantial (70 to 80% degradation in strength) 850°C (4 hours), is shown in Fig.  5(c). Raman spectroscopy
when compared to the strength of samples without thermal was carried out to determine the composition of black glassy
exposure (Fig. 1 and Fig. 2). The petrographic observation material present in the melt channel formed in coarse aggre-
shows that the granite coarse aggregates in concrete exposed gates present in concrete exposed to higher temperatures
to temperatures of 715 and 850°C for exposure durations of (715 and 850°C) by Raman shift value (1499 cm–1) is shown
2 to 4 hours were substantially fractured, and this can be in Fig. 5(d) and as inset in Fig. 1. Figures 6 and 7 show the
observed in Fig. 3(d), (e), (f), and (g) and Fig. 4(d), (e), X-ray mapping of the cement matrix and coarse aggregates in
(f), and (g), respectively. The degree of fracturing escalates thin sections of concrete having 35 MPa (5075 psi) cylinder
in samples exposed to 850°C when compared to samples compressive strength: without thermal exposure (Control) and
exposed to 715°C. The fractures are clearly late fractures exposed to 850°C (4 hours), respectively, obtained from EPMA.

ACI Materials Journal/January 2018 83


Fig. 6—X-ray mapping of cement matrix and coarse aggregates in thin section of concrete having 35 MPa (5075 psi) cylinder
compressive strength without thermal exposure (Control), obtained from EPMA shows no melting in coarse aggregate.

Fig. 7—X-ray mapping of cement matrix and coarse aggregates in thin section of concrete having 35 MPa (5075 psi) cylinder
compressive strength exposed to 850°C (4 hours), obtained from EPMA.
Figure 8 shows the X-ray mapping of the melt present in the (plagioclase-Pl; K-feldspar-Kfs, biotite-Bt) in the granite coarse
coarse aggregates in thin section of concrete (having 35 MPa aggregate, and the melt in oxide (in weight percentage [Wt %]).
[5075 psi] cylinder compressive strength) exposed to 850°C Based on the Raman spectroscopy, Raman shift value
(4 hours), obtained EPMA. Table 2 shows the chemical anal- (Fig.  5(d) and inset in Fig. 1), and EPMA results, it was
ysis of OPC,16 granite whole-rock chemistry,29 major minerals confirmed the glassy material in the melt channels has

84 ACI Materials Journal/January 2018


Fig. 8—X-ray mapping of melt present in coarse aggregates in thin section of concrete having 35 MPa (5075 psi) cylinder
compressive strength exposed to 850°C (4 hours), obtained from EPMA.
Table 2—Chemical analysis of OPC,16 granite whole-rock29 chemistry, major minerals (plagioclase-Pl;
K-feldspar-Kfs, biotite-Bt) in granite aggregate, and melt (in oxide Wt %)
Granite aggregate in control sample
without thermal damage Sample exposed to 850°C (4 hours)
Granite Calculated granite
OPC whole-rock whole-rock* Pl Kfs Bt Crystallized melt Glass in melt
SiO2 21.00 70.21 70.21 65.22 64.70 36.28 43.53 95.02
TiO2 0.00 0.31 0.00 0.03 0.03 2.56 0.29 0.00
Al2O3 5.10 15.86 15.88 21.50 18.16 15.82 3.99 0.08
Cr2O3 0.00 0.00 0.00 0.00 0.00 0.04 0.98 0.00
MgO 2.50 1.08 1.08 0.03 0.01 6.10 1.13 0.02
MnO 0.00 0.05 0.00 0.00 0.03 0.64 0.04 0.00
FeO 0.00 1.28 1.28 0.09 0.02 25.48 5.56 0.04
Fe2O3 3.10 0.84 0.00 10.27 0.42 0.00 0.00 0.00
Na2O 0.30 3.82 3.99 3.06 0.06 0.01 1.96 0.20
CaO 64.10 1.82 1.98 0.06 16.08 0.10 12.40 0.26
K2O 0.70 4.46 4.99 0.00 0.01 9.25 0.93 0.03
P2O5 0.00 0.11 0.00 0.01 0.00 0.00 0.06 0.00
SO3 2.20 0.00 0.00 0.00 0.00 0.00 0.14 0.00
Chlorides 0.03 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Insolubles 0.30 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Loss on ignition/H2O 0.60 0.59 0.59 0.00 0.00 3.72 29.00 4.35
Free lime 0.80 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Total 100.73 100.43 100.00 100.26 99.51 100.00 100.00 100.00
*
Granite bulk chemical composition calculated/estimated from mineral modes for thermodynamic modeling.

ACI Materials Journal/January 2018 85


Fig. 9—Thermodynamic modeling (P-T phase diagram) of rock (without thermal damage) used as coarse aggregate. (Compar-
ison with calculated and analytical data for granite sample is given in Table 2. Solution model used for calculation is provided
in Table 3).
silica-aluminium-calcium-sodium-potassium composition widely distributed in the region associated with hydrous
(silica rich melt/glass), which is attributed to the result of minerals (biotite), shown in Fig. 5(c).
granite coarse aggregate melting. The composition also The X-ray elemental mapping results obtained from EPMA
pointed out the melt channels could not be the result of analysis help to assess the mineral melting as well as the
cement melting; however, they may have a potential contri- contribution of cement mortar (matrix) in the melt at higher
bution. This significant observation warranted detailed analysis temperatures. The mapping results can primarily detect the
and discussion of these melts, as it may have direct implica- presence and percentage of elements such as calcium (Ca),
tion on the degradation of concrete strength when exposed to iron (Fe), phosphorous (P), and sulfur (S) in the coarse
high temperature in the event of a fire. Petrographic analysis aggregate and in the cement mortar (matrix) portions, so as
showed no evidence of melting in the granite coarse aggre- to assess the constituents in concrete that contribute to the
gates for concrete exposed to temperatures up to 550°C. formation of the melt in coarse aggregates when the concrete
However, traces of melting and extensive fracturing started is exposed to high temperature.
in coarse aggregates for concrete samples exposed to 715°C The results of the EPMA X-ray mapping related to both
for 2 hours. Extensive melting is clearly evident from the thin section samples—that is, control sample (Fig. 6) and the
photomicrographs of thin sections of concrete exposed one exposed to 850°C (4 hours) (Fig. 7) indicates calcium
above 715°C (850°C) (Fig. 3(d), (e), (f), and (g); Fig. 4(d), (Ca) is present in both the cement mortar (matrix) and in
(e), (f), and (g); and Fig. 5(b) and (c)). Figure 4(h) shows coarse aggregate. Traces of iron (Fe) are seen along the melt
the BSE image of the melt in K-feldspar group (plagioclase) channels in the coarse aggregate present in concrete exposed
mineral present in the coarse aggregate in concrete, which to 850°C (4 hours) in Fig. 7, whose origin is basically from
was exposed to 850°C (4 hours). It is also observed from ferro-magnesium hydrous minerals such as biotite and partly
Fig. 4(h), the melt traverses along the grains of the K-feldspar from cement. The X-ray mapping in Fig. 6 and 7 shows the
group mineral in the coarse aggregate. elements phosphorus (P) and sulfur (S) are predominantly
Dense fissures filled predominantly with silica rich melt/ present in the cement mortar (matrix) portion, as these two
glass along the fractures or cracks in coarse aggregates are elements exist in cement only. X-ray mapping results of the
melt (fracture fills) in the coarse aggregate shown in Fig. 8

86 ACI Materials Journal/January 2018


Table 3—Solution notation, formulas, and model sources for phase diagram calculation
Symbol Solution Formula Source
Pl Feldspar KyNaxCa1-x-yAl2-x-ySi2+x+yO8, x + y ≤ 1 Fuhrman and Lindsley32
Bt Biotite K[MgxFeyMn1–x–y]3–u–v–wFe3+wTiuAl1+vSi3–vO10(OH)2-2u, x + y ≤ 1, u + v + w ≤1 Tajcmanová et al.33
Melt Melt Na-Mg-Al-Si-K-Ca-Fe hydrous silicate melt Holland and Powell31; White et al.34
Note: Unless otherwise noted, compositional variables x, y, and z may vary between zero and unity and are determined as function of computational variables by free-energy
minimization.

indicates phosphorus (P) and sulfur (S) are absent in the melt safety criterion from a strength and stiffness point of view.
and along the melt channels. It is inferred from the EPMA Coarse aggregates for concrete structures are generally
results and chemical analysis of cement, whole granite rock selected based on their local availability. The present results
chemistry, major minerals in granite coarse aggregate, and suggest that the load-carrying capacity of the concrete struc-
the melt (expressed in oxide weight percentage) shown in tures when exposed to fire (to withstand high temperature
Table 2 that the melt formation in the coarse aggregate is for a particular exposure time) will vary with respect to the
contributed predominantly due to the melting of the minerals formation temperature or melt temperature of the rock used
such as biotite and feldspars in the granitic coarse aggre- as the coarse aggregate in concrete.
gate alone and the cement has no direct contribution to the Hydrous minerals tend to degrade when exposed to high
melt composition. temperature causing fissures or cracks due to their lower
melt point. Therefore, for high-temperature applications,
Thermodynamic modeling of the coarse aggregate coarse aggregates composed of minerals having a high melt
Figure 9 shows the thermodynamic modeling of the point and high mechanical strength is desirable.
rock (without thermal exposure) used as coarse aggregate.
Figure  9 shows the phase diagram that indicates the crys- AUTHOR BIOS
tallization temperature of the granite rock used as coarse Guruprasad Y. K. is a Researcher and former PhD research scholar in the
Department of Civil Engineering at the Indian Institute of Science, Banga-
aggregate in this study. Table 3 shows the solution notation, lore, India, where he received his PhD. His research interests include repair
formulae, and model sources for phase diagram calculation. and retrofit of reinforced cement concrete structures subjected to earth-
In Table 3, unless otherwise noted, the compositional vari- quakes and high temperature, fracture mechanics, structural analysis and
mechanics, nondestructive testing, and microanalysis of concrete exposed
ables x, y, and z may vary between zero and unity and are to high temperature.
determined as a function of the computational variables by
free-energy minimization. The crystallization temperature of Ananth Ramaswamy is a Professor in the Department of Civil Engi-
neering at the Indian Institute of Science. He received his BTech from the
a rock can be estimated using traditional thermos-barometric Indian Institute of Science in 1985; his MS from the University of Cali-
studies or through thermodynamic modeling methods— fornia, Davis, Davis, CA, in 1986; and his doctorate degree from Loui-
an approach widely used by geologists. Here, isothermal siana State University, Baton Rouge, LA, in 1992. His research interests
include analysis and design of reinforced concrete structures, prestressed
pressure temperature (P-T) phase diagram is used, which and fiber-reinforced concrete; bridge engineering; structural and shape
is obtained through thermodynamic modeling methods optimization; fiber-reinforced polymer composites; and smart materials
to estimate the mineral stability as well as the crystalliza- and vibration control.
tion temperature of the granite rock used as coarse aggre- K. Sajeev is an Associate Professor at the Centre for Earth Sciences,
gate. The phase diagram sections were computed using free Indian Institute of Science. He received his PhD from Okayama University,
energy minimization30 as shown in Table 3, with end member Okayama, Japan. His research interests include lower-crustal processes,
tectonics, role of fluids along regional structures, high-grade metamor-
thermodynamic data from Holland and Powell.31 The phase phism, microscale geochronology, and geochemistry with emphasis on the
diagram results in Fig. 9 indicate the formation temperature high-temperature/high-pressure paleotectonic activity on the lower crust
of granite rock used as the coarse aggregate to be at approx- of Gondwana.
imately 700°C (1292°F) at a pressure of approximately 4 to
ACKNOWLEDGMENTS
5 kbar. These results were also crosschecked with the feld- The authors are thankful to S. V. Kailash (Dept. of Mechanical Engi-
spar thermometry that indicated a formation temperature of neering, Indian Institute of Science), S. Umapathy (Dept. of Inorganic
689 ± 30°C (1272.2 ± 54°F) at 4 to 5 kbar pressure. and Physical Chemistry, Indian Institute of Science), A. Paul and Vandana
(Dept. of Material Engineering, Indian Institute of Science), Dept. of Civil
It is observed from this study for the first time the role Engineering & Centre for Earth Sciences, Indian Institute of Science,
of crystallization temperature on the capacity of concrete to Banglaore, India, for the facilities; and T. Itaya of Okayama University of
withstand high temperature. On cross verification of the ther- Science for the facilities. The authors gratefully acknowledge the financial
support received from CiSTUP, IISc project: CIST010 and BRNS project:
modynamic modeling results with the experimental results 2012/36/38-BRNS/1676. This work is a contribution to both the projects.
of concrete, it is clear that the rock starts melting34 once the
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