988H Wheel Loader BXY00001-UP (MACHINE) POWERED BY C18 Engine(SEBP39...

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Producto: WHEEL LOADER

Modelo: 988H WHEEL LOADER BXY
Configuración: 988H Wheel Loader BXY00001-UP (MACHINE) POWERED BY C18 Engine

Instrucción Especial
Installation Procedure of Wear Kits for Certain Large Wheel Loaders {6120, 6820}
Número de medio -REHS7111-06 Fecha de publicación -01/04/2015 Fecha de actualización -25/05/2017

i07047624

Installation Procedure of Wear Kits for Certain Large Wheel

Loaders {6120, 6820}
SMCS - 6120; 6820

Wheel Loader
986H (S/N: L8S1-UP)
988H (S/N: BXY1-UP)
988K (S/N: LWX1-UP; TWX1-UP)
990H (S/N: BWX1-UP)
990K (S/N: DJK1-UP; A9P1-UP)
992K (S/N: 8801-UP; H4C1-UP; ZMX1-UP)
993K (S/N: Z4D1-UP; Z9K1-UP; Z4Z1-UP)
994K (S/N: MRK1-UP)
Work Tool
BUCKET (S/N: ARN1-UP; 7NW1-UP; ANX1-UP)
COUPLER (S/N: 7SW1-UP)

Introduction
This special instruction is for the installation of wear kits for certain Large Wheel Loaders.

Required Parts
Table 1
Wear Plate Groups
Part Top-Level Bucket that Liner Kit Can Be Used On
Model Description
Number
450-6187 Wear Plate Gp 434-2920
518-7502 Plate Kit 434-2930
518-7503 Plate Kit 434-2940, 436-8360
986H
518-7504 Plate Kit 436-8310
518-7505 Plate Kit 436-8320
518-7506 Plate Kit 436-8330
423-5026 Wear Plate Gp 333-0911
518-7507 Plate Kit 333-0891
988H 518-7508 Plate Kit 329-1611
518-7509 Plate Kit 333-0921
518-8685 Plate Kit 333-0931
990H 423-5028 Wear Plate Gp 255-3757

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437-7826 Wear Plate Gp 347-4970

518-7510 Plate Kit 347-4950, 416-5162, and 498-9990
988K 518-7511 Plate Kit 347-4960, 347-4980, and 498-9992
518-7512 Plate Kit 347-4990
518-7513 Plate Kit 435-4029
453-5660 Wear Plate Gp 361-6110
990K 518-7515 Plate Kit 361-6120
518-7516 Plate Kit 361-6140, 451-4860
423-5029 Wear Plate Gp 305-5790
992K
518-8679 Plate Kit 294-8980, 305-5720, 307-9430, and 314-6450
423-5030 Wear Plate Gp 303-3260
993K 518-8680 Plate Kit 316-5870, 492-4904, and 492-4905
518-8681 Plate Kit 303-3310, 303-3330
446-5607 Wear Plate Gp 389-4420
518-8682 Plate Kit 389-4430, 444-6130
994K
518-8683 Plate Kit 389-4440
518-8684 Plate Kit 389-4450

Personal injury can result from flame cutting or welding on painted

areas.

The effect of gasses from burned paint is a hazard to the person doing
the cutting or welding.

Do not flame cut or weld on painted areas.

423-5026 Wear Plate Gp

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Illustration 1 g03266576
Bucket with wear plate locations.

Table 2
Components list for 423-5026 Wear Plate Gp
Part
Item Qty Description
Number
1 2 356-0243 Wear Plate
2 2 356-0244 Wear Plate
3 2 356-0245 Wear Plate
4 1 356-0252 Wear Plate
5 2 356-0285 Wear Plate

Note: Always remove paint, dirt, rust, and moisture from the surfaces that are to be welded.

Illustration 2 g06209368
Outside plates of the bucket
(1) 356-0243 Wear Plate
(2) 356-0244 Wear Plate
(A) 24 ± 3 mm (0.9 ± 0.1 inch)
(B) 50 ± 3 mm (2 ± 0.1 inch)
(C) 50 ± 3 mm (2 ± 0.1 inch)
(D) 26 ± 3 mm (1 ± 0.1 inch)
(W1) 6.0 mm (0.24 inch) Fillet weld with 1.5 mm (0.06inch) square groove weld

1. Use Illustration 2 to place plates (1) and (2) correctly and tack weld in place.

2. Verify the locations.

3. Weld the plates onto the bucket.

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Illustration 3 g06209439
Inside plate of the bucket (One on each side of the bucket)
(3) 356-0245 Wear Plate
(E) 60 ± 3 mm (2.4 ± 0.1 inch)
(F) 45 ± 3 mm (1.8 ± 0.1 inch)
(W2) 6.0 mm (0.24 inch) Fillet weld with 1.5 mm (0.06inch) square groove weld

4. Use Illustration 3 to place plates (3) correctly and tack weld in place.

5. Verify the locations.

6. Weld the plates onto the bucket.

Illustration 4 g06209421
Inside plates of the bucket
(4) 356-0252 Wear Plate
(5) 356-0285 Wear Plate
(G) 15 ± 5 mm (0.6 ± 0.2 inch) (both sides of the bucket)
(H) 6 ± 3 mm (0.24 ± 0.1 inch)

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(J) 16 ± 3 mm (0.6 ± 0.1 inch)

(W3) 12.0 mm (0.47 inch) Box weld
(W4) 12.0 mm (0.47 inch) Bevel groove weld
(W5) 12.0 mm (0.47 inch) V- groove weld

7. Use Illustration 4 to place plates (4) and (5) correctly and tack weld in place.

8. Verify the locations.

9. Weld the plates onto the bucket.

423-5028 Wear Plate Gp

Illustration 5 g03266856
Bucket with wear plate locations.

Table 3
Components list for 423-5028 Wear Plate Gp
Part
Item Qty Description
Number
1 2 2Q-3645 Wear Plate
2 2 269-3628 Wear Plate
3 2 269-3629 Wear Plate
4 1 288-8188 Wear Plate
5 3 288-8189 Wear Plate

Note: Always remove paint, dirt, rust, and moisture from the surfaces that are to be welded.

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Illustration 6 g06209752
Outside plates of the bucket
(2) 269-3628 Wear Plate
(3) 269-3629 Wear Plate
(A) 20 ± 3 mm (0.8 ± 0.1 inch)
(B) 25 ± 2 mm (1 ± 0.1 inch)
(C) 25 ± 2 mm (1 ± 0.1 inch)
(D) 20 ± 3 mm (0.8 ± 0.1 inch)
(W6) 6.0 mm (0.24 inch) Fillet weld with 1.5 mm (0.06inch) square groove weld

1. Use Illustration 6 to place plates (2) and (3) correctly and tack weld in place.

2. Verify the locations.

3. Weld the plates onto the bucket.

Illustration 7 g06209755
Inside plate of the bucket (One on each side of the bucket)
(1) 2Q-3645 Wear Plate
(E) 25 ± 3 mm (1 ± 0.1 inch)
(F) 627 ± 3 mm (24.7 ± 0.1 inch)
(W7) 6.0 mm (0.24 inch) Fillet weld with 1.5 mm (0.06inch) square groove weld

4. Use Illustration 7 to place plates (1) correctly and tack weld in place.

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5. Verify the locations.

6. Weld the plates onto the bucket.

Illustration 8 g06209764
Inside plates of the bucket
(4) 288-8188 Wear Plate
(5) 288-8189 Wear Plate
(G) 20 ± 3 mm (0.8 ± 0.1 inch) (both sides of the bucket)
(H) 22 ± 3 mm (0.85 ± 0.1 inch) (both sides of the bucket)
(J) 7 ± 2 mm (0.3 ± 0.1 inch)
(K) 6 ± 3 mm (0.24 ± 0.1 inch)
(W8) 12.0 mm (0.47 inch) box weld
(W9) 6.0 mm (0.24 inch) Fillet weld with 1.5 mm (0.06inch) square groove weld

7. Use Illustration 8 to place plates (4) and (5) correctly and tack weld in place.

8. Verify the locations.

9. Weld the plates onto the bucket.

423-5029 Wear Plate Gp

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Illustration 9 g03266946
Bucket with wear plate locations.

Table 4
Components list for 423-5029 Wear Plate Gp
Part
Item Qty Description
Number
1 2 292-9522 Wear Plate
2 2 292-9526 Wear Plate
3 1 310-9029 Wear Plate
4 2 310-9043 Wear Plate
5 2 314-6418 Wear Plate

Note: Always remove paint, dirt, rust, and moisture from the surfaces that are to be welded.

Illustration 10 g06209768
Outside plates of the bucket
(1) 292-9522 Wear Plate

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(5) 314-6418 Wear Plate

(A) 37 ± 2 mm (1.5 ± 0.1 inch)
(B) 59 ± 2 mm (2.3 ± 0.1 inch)
(C) 51 ± 2 mm (2 ± 0.1 inch)
(D) 43 ± 3 mm (1.7 ± 0.1 inch)
(W10) 6.0 mm (0.24 inch) Fillet weld with 1.5 mm (0.06inch) square groove weld

1. Use Illustration 10 to place plates (1) and (5) correctly and tack weld in place.

2. Verify the locations.

3. Weld the plates onto the bucket.

Illustration 11 g06209772
Inside plate of the bucket (One on each side of the bucket)
(2) 292-9526 Wear Plate
(E) 53 ± 3 mm (2 ± 0.1 inch)
(F) 35 ± 3 mm (1.4 ± 0.1 inch)
(W11) 12.0 mm (0.47 inch) Box weld
(W12) 6.0 mm (0.24 inch) Fillet weld with 1.5 mm (0.06inch) square groove weld

4. Use Illustration 11 to place plates (2) correctly and tack weld in place.

5. Verify the locations.

6. Weld the plates onto the bucket.

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Illustration 12 g06209780
Inside plates of the bucket
(3) 310-9029 Wear Plate
(4) 310-9043 Wear Plate
(G) 26 ± 3 mm (1 ± 0.1 inch) (both sides of the bucket)
(H) 20 ± 3 mm (0.8 ± 0.1 inch)
(J) 26 ± 3 mm (1 ± 0.1 inch)(both sides of the bucket)
(K) 7 ± 3 mm (0.28 ± 0.1 inch)
(W13) 12.0 mm (0.47 inch) Bevel groove weld
(W14) 12.0 mm (0.47 inch) Box weld
(W15) 6.0 mm (0.24 inch) Fillet weld with 1.5 mm (0.06inch) square groove weld

7. Use Illustration 12 to place plates (3) and (4) correctly and tack weld in place.

8. Verify the locations.

9. Weld the plates onto the bucket.

423-5030 Wear Plate Gp

Illustration 13 g03266981
Bucket with wear plate locations.

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Table 5
Components list for 423-5030 Wear Plate Gp
Part
Item Qty Description
Number
1 2 303-3275 Wear Plate
2 1 310-9169 Wear Plate
3 2 310-9172 Wear Plate
4 2 310-9173 Wear Plate

Note: Always remove paint, dirt, rust, and moisture from the surfaces that are to be welded.

Illustration 14 g06209785
Outside plates of the bucket
(1) 303-3275 Wear Plate
(A) 42 ± 3 mm (1.7 ± 0.1 inch) measured at the top of the wear plate
(G) 5 ± 3 mm (0.2 ± 0.1 inch)
(W16) 6.0 mm (0.24 inch) Fillet weld with 1.5 mm (0.06inch) square groove weld

1. Use Illustration 14 to place plates (1) correctly and tack weld in place.

2. Verify the locations.

3. Weld the plates onto the bucket.

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Illustration 15 g06209786
Inside plate of the bucket (One on each side of the bucket)
(3) 310-9172 Wear Plate
(B) 22 ± 3 mm (0.9 ± 0.1 inch)
(C) 23 ± 3 mm (0.9 ± 0.1 inch)
(W17) 6.0 mm (0.24 inch) Fillet weld with 1.5 mm (0.06inch) square groove weld

4. Use Illustration 15 to place plates (3) correctly and tack weld in place.

5. Verify the locations.

6. Weld the plates onto the bucket.

Illustration 16 g06209802
Inside plates of the bucket
(2) 310-9169 Wear Plate
(4) 310-9173 Wear Plate
(D) 70 ± 3 mm (2.75 ± 0.1 inch) (both sides of the bucket)
(E) 20 ± 3 mm (0.8 ± 0.1 inch)
(F) 6 ± 3 mm (0.24 ± 0.1 inch)
(W18) 12.0 mm (0.47 inch) Bevel groove weld
(W19) 6.0 mm (0.24 inch) Fillet weld with 1.5 mm (0.06inch) square groove weld
(W20) 12.0 mm (0.47 inch) Box weld

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7. Use Illustration 16 to place plates (2) and (4) correctly and tack weld in place.

8. Verify the locations.

9. Weld the plates onto the bucket.

437-7826 Wear Plate Gp

Illustration 17 g03366371
Bucket with wear plate locations.

Table 6
Components list for 437-7826 Wear Plate Gp
Part
Item Qty Description
Number
1 1 356-0252 Wear Plate
2 2 356-0285 Wear Plate
3 2 373-7570 Wear Plate
4 2 373-7573 Wear Plate
5 2 373-7574 Wear Plate

Note: Always remove paint, dirt, rust, and moisture from the surfaces that are to be welded.

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Illustration 18 g06209887
Outside plates of the bucket
(4) 373-7573 Wear Plate
(5) 373-7574 Wear Plate
(A) 24 ± 3 mm (0.94 ± 0.12 inch)
(B) 50 ± 3 mm (1.97 ± 0.12 inch)
(C) 50 ± 3 mm (1.97 ± 0.12 inch)
(D) 25 ± 3 mm (0.98 ± 0.12 inch)
(W21) 6.0 mm (0.24 inch) Fillet weld with 1.5 mm (0.06inch) square groove weld at two places

1. Use Illustration 18 to place plates (4) and (5) correctly and tack weld in place.

2. Verify the locations.

3. Weld the plates onto the bucket.

Illustration 19 g06209905
Inside plate of the bucket (One on each side of the bucket)
(3) 373-7520 Wear Plate
(E) 61 ± 3 mm (2.4 ± 0.12 inch)
(F) 556 ± 3 mm (21.9 ± 0.12 inch)
(G) 45 ± 3 mm (1.77 ± 0.12 inch)
(W22) 6.0 mm (0.24 inch) Fillet weld with 1.5 mm (0.06inch) square groove weld at two places

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4. Use Illustration 19 to place plates (3) correctly and tack weld in place.

5. Verify the locations.

6. Weld the plates onto the bucket.

Illustration 20 g06209819
Inside plates of the bucket
(1) 356-0252 Wear Plate
(2) 356-0285 Wear Plate
(W23) 12.0 mm (0.47 inch) Box weld
(W24) 12.0 mm (0.47 inch) Bevel groove weld at two places
(W25) 12.0 mm (0.47 inch) V- groove weld at two places

7. Use Illustration 20 to place plates (1) and (2) correctly and tack weld in place.

8. Verify the locations.

9. Weld the plates onto the bucket.

450-6187 Wear Plate Gp

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Illustration 21 g03653803

Table 7
Components list for 450-6187 Wear Plate Gp
Part
Item Qty Description
Number
1 2 445-4260 Wear Plate
2 2 446-1950 Wear Plate
3 2 446-1951 Wear Plate
4 2 446-1968 Wear Plate
5 1 446-1969 Wear Plate

453-5660 Wear Plate Gp

Illustration 22 g03653866

Table 8

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Components list for 453-5660 Wear Plate Gp

Part
Item Qty Description
Number
1 2 398-9167 Wear Plate
2 2 398-9168 Wear Plate
3 1 398-9183 Wear Plate
4 3 398-9184 Wear Plate
5 2 398-9185 Wear Plate

446-5607 Wear Plate Gp

Illustration 23 g03821100

Table 9
Components list for 446-5607 Wear Plate Gp
Part
Item Qty Description
Number
1 2 433-4488 Wear Plate
2 2 433-4489 Wear Plate
3 1 451-5407 Wear Plate
4 3 451-5408 Wear Plate
5 2 473-7638 Wear Plate

518-7502 Plate Kit

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Illustration 24 g06144842

Table 10
Components list for 518-7502 Plate Kit
Item Qty Part Number Description
1 2 446-1951 Wear Plate
2 2 518-8702 Wear Plate
3 2 518-8703 Wear Plate
4 2 518-8704 Wear Plate
5 1 518-8701 Wear Plate

518-7503 Plate Kit

Illustration 25 g06144843

Table 11
Components list for 518-7503 Plate Kit

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Item Qty Part Number Description

1 2 446-1951 Wear Plate
2 2 518-8706 Wear Plate
3 2 518-8707 Wear Plate
4 2 518-8708 Wear Plate
5 1 518-8705 Wear Plate

518-7504 Plate Kit

Illustration 26 g06144844

Table 12
Components list for 518-7504 Plate Kit
Item Qty Part Number Description
1 2 446-1951 Wear Plate
2 2 518-8710 Wear Plate
3 2 518-8711 Wear Plate
4 2 518-8712 Wear Plate
5 1 518-8709 Wear Plate

518-7505 Plate Kit

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Illustration 27 g06144848

Table 13
Components list for 518-7505 Plate Kit
Item Qty Part Number Description
1 2 446-1951 Wear Plate
2 2 518-8714 Wear Plate
3 2 518-8715 Wear Plate
4 2 518-8716 Wear Plate
5 1 518-8713 Wear Plate

518-7506 Plate Kit

Illustration 28 g06144849

Table 14
Components list for 518-7506 Plate Kit

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Item Qty Part Number Description

1 2 446-1951 Wear Plate
2 2 518-8718 Wear Plate
3 2 518-8719 Wear Plate
4 2 518-8720 Wear Plate
5 1 518-8717 Wear Plate

518-7507 Plate Kit

Illustration 29 g06144851

Table 15
Components list for 518-7507 Plate Kit
Item Qty Part Number Description
1 2 373-7444 Wear Plate
2 3 373-7436 Wear Plate
3 2 373-7443 Wear Plate
4 2 373-7442 Plate
5 1 373-7435 Wear Plate

518-7508 Plate Kit

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Illustration 30 g06144854

Table 16
Components list for 518-7508 Plate Kit
Item Qty Part Number Description
1 2 423-5510 Wear Plate
2 2 356-0285 Wear Plate
3 2 518-8686 Wear Plate
4 2 423-5507 Wear Plate
5 1 394-0154 Wear Plate

518-7509 Plate Kit

Illustration 31 g06144855

Table 17
Components list for 518-7509 Plate Kit

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Item Qty Part Number Description

1 2 356-0285 Wear Plate
2 2 378-8802 Wear Plate
3 2 518-8686 Wear Plate
4 2 518-8687 Wear Plate
5 1 378-8798 Wear Plate

518-8685 Plate Kit

Illustration 32 g06144876

Table 18
Components list for 518-8685 Plate Kit
Item Qty Part Number Description
1 2 518-8688 Wear Plate
2 2 356-0285 Wear Plate
3 2 518-8689 Wear Plate
4 2 462-8939 Wear Plate
5 1 394-0154 Wear Plate

518-7510 Plate Kit

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Illustration 33 g06144857

Table 19
Components list for 518-7510 Plate Kit
Item Qty Part Number Description
1 2 356-0285 Wear Plate
2 2 446-1947 Wear Plate
3 2 446-1948 Wear Plate
4 2 445-4259 Wear Plate
5 1 377-1732 Wear Plate

518-7511 Plate Kit

Illustration 34 g06144858

Table 20
Components list for 518-7511 Plate Kit

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Item Qty Part Number Description

1 2 356-0285 Wear Plate
2 2 454-4055 Wear Plate
3 2 518-8690 Wear Plate
4 2 518-8691 Wear Plate
5 1 394-0154 Wear Plate

518-7512 Plate Kit

Illustration 35 g06144859

Table 21
Components list for 518-7512 Plate Kit
Item Qty Part Number Description
1 2 356-0285 Wear Plate
2 2 479-6449 Wear Plate
3 2 518-8692 Wear Plate
4 2 518-8693 Wear Plate
5 1 378-8798 Wear Plate

518-7513 Plate Kit

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Illustration 36 g06144860

Table 22
Components list for 518-7513 Plate Kit
Item Qty Part Number Description
1 2 356-0285 Wear Plate
2 2 518-8695 Wear Plate
3 2 518-8696 Wear Plate
4 2 518-8697 Wear Plate
5 1 518-8700 Wear Plate

518-7515 Plate Kit

Illustration 37 g06144861

Table 23
Components list for 518-7515 Plate Kit

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Item Qty Part Number Description

1 3 398-9184 Wear Plate
2 2 505-9443 Wear Plate
3 2 505-9442 Wear Plate
4 2 502-0534 Wear Plate
5 1 489-3129 Wear Plate

518-7516 Plate Kit

Illustration 38 g06144864

Table 24
Components list for 518-7516 Plate Kit
Item Qty Part Number Description
1 3 398-9184 Wear Plate
2 2 505-9443 Wear Plate
3 2 518-8698 Wear Plate
4 2 518-8699 Wear Plate
5 1 489-3129 Wear Plate

518-8679 Plate Kit

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Illustration 39 g06144868

Table 25
Components list for 518-8679 Plate Kit
Item Qty Part Number Description
1 2 351-7739 Wear Plate
2 2 502-0486 Wear Plate
3 2 361-6239 Wear Plate
4 2 329-1608 Wear Plate
5 1 316-5899 Wear Plate

518-8680 Plate Kit

Illustration 40 g06144869

Table 26
Components list for 518-8680 Plate Kit

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Item Qty Part Number Description

1 2 310-9173 Wear Plate
2 2 314-6338 Wear Plate
3 2 314-6344 Wear Plate
4 1 314-6335 Wear Plate

518-8681 Plate Kit

Illustration 41 g06144870

Table 27
Components list for 518-8681 Plate Kit
Item Qty Part Number Description
1 2 310-9173 Wear Plate
2 2 310-9172 Wear Plate
3 2 319-4086 Plate
4 1 310-9169 Wear Plate

518-8682 Plate Kit

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Illustration 42 g06144872

Table 28
Components list for 518-8682 Plate Kit
Item Qty Part Number Description
1 1 419-0166 Wear Plate
2 2 445-4236 Wear Plate
3 2 445-4235 Wear Plate
4 2 480-9910 Wear Plate
5 1 419-0167 Wear Plate

518-8683 Plate Kit

Illustration 43 g06144874

Table 29
Components list for 518-8683 Plate Kit

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Item Qty Part Number Description

1 2 447-8523 Wear Plate
2 1 433-4472 Wear Plate
3 2 447-8549 Wear Plate
4 2 433-4521 Wear Plate
5 1 433-4473 Wear Plate

518-8684 Plate Kit

Illustration 44 g06144875

Table 30
Components list for 518-8684 Plate Kit
Item Qty Part Number Description
1 1 433-4505 Wear Plate
2 2 489-3124 Wear Plate
3 2 448-9574 Wear Plate
4 1 433-4504 Wear Plate
5 2 487-0635 Wear Plate

Copyright 1993 - 2020 Caterpillar Inc. Fri Jan 10 11:10:15 UTC-0300 2020
Todos los derechos reservados.
Red privada para licenciados del SIS.

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