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TMCP-steels for offshore applications

Our plates run online through water

voestalpine Grobblech GmbH


www.voestalpine.com/grobblech
General applications for TMCP-steels

voestalpine Grobblech GmbH


2 | 11.03.2009 |
Offshore applications for TMCP-steels

voestalpine Grobblech GmbH


3 | 11.03.2009 |
What are TMCP-steels?

TMCP- (Thermo-Mechanical-Control-Process) steels


are fine-grain steels with
excellent weldability
high strength combined with high toughness
best formability
high reliability in welded structures

TMCP-Steels are produced with


very pure steel (low S-, P-, tramp element level)
low contents of micro-alloying
high-quality processing during melting,
casting, rolling and accelerated cooling

voestalpine Grobblech GmbH


4 | 11.03.2009 |
Production route

LD-converter Vacuum-degassing Continuous casting

Plate rolling Accelerated cooling Plate finishing

voestalpine Grobblech GmbH


5 | 11.03.2009 |
Yield strength / carbon equivalent

At the same yield strength


level TMPC-steels provide
the lowest carbon
equivalent (CEV).

N...Normalised rolled
QT...Quenched and tempered
TM...Thermomechanically rolled
AC (+T)...Accelerated cooling
(+ tempered)
DQ (+T)...Direct quenched
(+ tempered)

CEV= C + Mn/6 + (Cr+Mo+V)/5 + (Ni+Cu)/15


voestalpine Grobblech GmbH
6 | 11.03.2009 |
TMCP – ThermoMechanical Control Process
Temperature
roughing

final deformation
T > TRS
T < TRS

water air
air
TMCP+ACC air

leads to
finest grain
Normalised TMCP+ACC TMCP
Time

voestalpine Grobblech GmbH


7 | 11.03.2009 |
TMCP- TM1 TM2 TMAC TMDQ
processes
Temperature

MAE
TNr
Ar3
(*) (*)
Ar1
+T
Ms

Rolling Accelerated Cooling T ... Tempering


TM ... Air cooling MAE...Microalloying elements
TMAC ... Accelerated cooling TNr ... Recrystallisation-stop-temperature
TMDQ+T ... Quenching+tempering Ms ... Martensite-start-temperature

voestalpine Grobblech GmbH


8 | 11.03.2009 |
Effects of finer grain
Finer grain results in
N - Higher strength
CEIIW = 0.40 -C,
+M
n, +
ML - Higher toughness
TM 1
CEIIW = 0.35
TM 2 -C,
+Ni
CEIIW = 0.35 , +C
u
TMAC
CEIIW = 0.35

N...Normalising rolled
TM...Thermomechanically rolled
AC...Accelerated cooling

voestalpine Grobblech GmbH


9 | 11.03.2009 |
Lower Carbon Equivalent (CE) with TMCP-steels
Chemical composition [mass %]
Grade C Si Mn P S AL Cr+Ni+Mo+Cu V Nb Ti CE IIW
S460 ML 0,036 0,30 1,35 0,0056 0,0005 <0.05 < 0.20 - 0,042 0,017 0,32
S460 NL 0,180 0,45 1,60 0,008 0,0007 <0.05 < 0.80 0,1 0,02 0,00 0,46

S 460 ML: TMCP Mn Cr+ Mo+V Ni+Cu


S 460 NL: normalised CE= C + + +
6 5 15

TMCP CE=0,32 Normalised CE=0,46

voestalpine Grobblech GmbH


10 | 11.03.2009 |
TMCP versus NORMALISED Plates

Why to prefer TMCP ?

Advantage Reason

Better weldability ⌦ Low carbon equivalent


⌦ Fine microstructure

Better formability ⌦ Fine microstructure


Higher toughness ⌦ Fine microstructure
Shorter processing time ⌦ No heat treatment
Clean surface ⌦ Thin, homogenous scale

voestalpine Grobblech GmbH


11 | | Hannes Wimmer
Better weldability with TMCP-steels

Lower carbon equivalent


No preheating or lower preheating
Welding with lower repair rate
No stress release heating after welding

Cost reduction
Lower hardness increase in the HAZ (Heat Affected Zone)
Higher toughness in the HAZ
Lower risk of cold cracks in the HAZ

Reliable welded joint


voestalpine Grobblech GmbH
12 | 11.03.2009 |
Dimensions of TMCP-steels
Steel grade 10mm 20mm 30mm 40mm 50mm 60mm 70mm

Grade 50 / S355...
from 8mm to 75mm
Grade 60 / S420... up to 3 inches
S460... up to 14.8mt per plate

TMCP or TMCP+ACC

normalised or Q+T
Based on slabs
Q+T with thickness
of 350mm

voestalpine Grobblech GmbH


13 | 11.03.2009 |
Heat treatment and forming of TMCP-steels

No heat treatment, no hot forming


It deteriorates the microstructure of
TMCP and thereby the performance

Warm forming is possible


up to 580 °C

Flame levelling short-term


is permitted up to 700 °C

voestalpine Grobblech GmbH


14 | 11.03.2009 |
TMCP-steels – modern steels for the future!

voestalpine Grobblech GmbH


15 | 11.03.2009 |
Questions?
?
?

Thank You for attention!

voestalpine Grobblech GmbH


16 | 11.03.2009 |

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