PROJECT NAME MINERA ESCONDIDA LTDA

PLANT LOCATION : Region de Antofagasta, Chile

SERVICE : HP PUMP STATION 1B/ 2 / 3 / 4 - DESALINATED WATER PIPELINE PUMPS

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INDEX FOR INSTALLATION AND OPERATING AND

MAINTENANCE MANUAL
Job Number Pump Type Pump Item
1209254-57 514600-P-11120@11123
(Pump Station 1B)

-Electronically Approved Drawing-Checked:Mazzilli, L.,Approved:Giovine, P.- Internal DT-'N'

1209258-63 514600-P-12208@12209 /
(Pump Station 2) 10x16 MSN/6 12219@12222

1209264-69 stg. 514600-P-13308@13309 /

(Pump Station 3) 13319@13322

1209270-75 514600-P-14408@14409 /
(Pump Station 4) 14419@14422

ESCONDIDA WATER SUPPLY EXPANSION PROJECT

Project Document Number : EWSE-SDP-NPI-514600-AR-MAN-10020

TITLE DOCUMENT CODE REVISION

INDEX FOR INSTALLATION AND OPERATING AND MAINTENANCE
MANUAL
SOA69167 0
REVISION DESCRIPTION: APPROVED ELECTRONICALLY STORED
DATE
CHECKED ELECTRONICALLY STORED SECURITY CODE
ISSUED 10-Nov-17 N
VENDOR SUPPLIED DRAWING

SCALE REPLACES/DERIVED FROM 1st EXECUTION ORIGINAL JOB SIZE LANGUAGE

/ / 10-Nov-17 1209254÷75 4 A
THIS DOCUMENT IS FILED UNDER Nuovo Pignone Tecnologie S.r.l. DRAWING NUMBER. THIS DOCUMENT WILL BE REVISED IN ITS ENTIRETY ONLY BY ORIGINATOR.
SHEET
Nuovo Pignone Tecnologie S.r.l. REVISION NUMBER MAY DIFFER FROM ORIGINAL TITLE BLOCK. 1 of 4
 g Nuovo Pignone
PVS - BARI
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INDEX

INSTALLATION INSTRUCTION

1. GENERAL PUMP DESCRIPTION

1.1. Case
1.2. Shaft
1.3. Impeller
1.4. Impeller wear rings
1.5. Case wear rings, throttle and throat bushings
1.6. Shaft sleeve
1.7. Gaskets
1.8. Stuffing box
1.9. Bearings
1.10. Base plate

2. INSTALLATION

2.1. Plant Preparation

2.2 Handling
2.3. Storage
2.4. Foundation
2.5. Leveling the Baseplate
2.6. Grouting the Baseplate
2.7. Alignment
2.8. Connecting Suction & Discharge Piping
2.9. Auxiliary Piping
2.10. Final Alignment Check
2.11. Connecting Pump & Driver
2.12. Mechanical Seals

3. PRECOMMISSIONING

3.1. Scope
3.2. Applicability
3.3. Checking the pump tank and suction piping for cleanliness
3.4. Checking for Casting - in - concrete
3.5. Checking the flanges for parallelism
3.6. Mechanical Seal
3.7. Oil flushing inside the bearing housing (no forced lubrication)
3.8. Oil lines flushing (forced lubrication)
3.9. Checking for alignment

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Instruction manual INDEX Pump type: MSN
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3.10. Checking for instruments and fitting

3.11. Checking for wiring
3.12. Preliminary test for instruments
3.13. Checking for cold insulation of electric motor primary and auxiliary circuits.
3.14. Checking for the motor’s direction of rotation and magnetic centre
3.15. Precommissioning for steam turbine or reciprocating motor
3.16. Check-list and records

4. OPERATION INSTRUCTION

4.1. Flushing Bearing Housing

4.2. Bearing Lubrication
4.3. Final Check List
4.4. Priming
4.5. Starting precautions for hot pumps
4.6. Starting
4.7. Operating capacity
4.8. Flow adjustments
4.9. Inspection
4.10. Alignment check
4.11. Stopping
4.12. Freezing

5. ASSEMBLY AND DISMANTLING INSTRUCTION

5.1. Scope
5.2. Case assembly
5.3. Bearing housings assembly (tilting pad type)
5.4. Bearing housings assembly (sleeve type)
5.5. Thrust bearing assembly (tilting pad type)
5.6. Thrust bearing assembly (ball type)
5.7. Mechanical seal
5.8. Assembly of the rotating element
5.9. Dismantling instruction
5.10 Dismantling of the rotating element

6. MAINTENANCE

6.1. Preface
6.2 Recommended maintenance schedule
6.3. Mechanical seal
6.4. Spare parts
6.5. Trouble shooting

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Instruction manual INDEX Pump type: MSN
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PVS - BARI
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7. PROTECTION OF CENTRIFUGAL PUMPS FOR LONG PERIOD

7.1. Foreword
7.2. Operations be carried out after package dismantling
7.2.1Indoors preservation/protection operations
7.2.2Outdoors preservation/protection operations
7.3. Operations to be carried out before machine starting
7.4. Instrumentation
7.5. Local push button and junction boxes
7.6. Precomissioning activities to be made before preservation period
7.7. Precommissioning activities to be carried out before commissioning after
preservation period
7.8. Console and auxiliary system
7.9. Coupling

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Instruction manual INDEX Pump type: MSN